Process for preparing optically active 3-hydroxybutanoic acid

Abstract: For preparing an optically active 3-hydroxybutanoic acid of formula: wherein R¹ represents a protective group of carboxylic acid, and R² represents hydrogen, C1-4 alkyl which may be substituted with halogen, C1-4 alkoxy or a phenyl or benxyloxy which may each be substituted with a C1-4 alkyl or alkoxy; a 3-oxobutanoic acid ester of formula: wherein R¹ and R² are as defined above, preferably in a halogenated hydrocarbon solvent under H₂ pressure of 10-150 kg/cm² at 15-100°C for 10-40 hours, is asymmetrically hydrogenated in the presence as a catalyst of a ruthenium-optically active phosphine complex, preferably a 'BINAP' tertiary phosphine complex. The compound (I) can be used for synthesizing in 5 steps a 4-acetoxyazetidin-2-one derivative, a useful inter­ mediate for obtaining penem antibiotics. The synthesis of (I) is carried out economically from (II) which is easily prepared from an aceto-acetic ester.

Description: This invention relates to a process for preparing an optically active 3-hydroxybutanoic acid represented by formula (I): wherein: R¹ represents a protective group of carboxylic acid, and R² represents a hydrogen atom; a lower alkyl group which may be substituted with a halogen atom; a lower alkoxy group; a phenyl group which may be substituted with a lower alkyl group or a lower alkoxy group; or a benzyloxy group which may be substituted with a lower alkyl group or a lower alkoxy group, which is useful as an intermediate for synthesizing penem antibiotics represented by thienamycin. The term "lower" means 1 to 4 carbon atoms. Penem antibiotics represented by thienamycin have attracted attention as medicines because of their broad antimicrobial spectra. Various processes for preparing penem antibiotics have been reported, e.g., in Kametani, Heterocycles , Vol. 17, pp. 463-506 (1982) and Shibuya, Yuki Gosei Kagaku Kyokai Shi (Journal of Organic Synthetic Chemistry), Vol. 41, pp. 62 (1983). Among the proposed processes, a process using a 4-acetoxyazetidin-2-one derivative represented by formula (VII): wherein R³ represents a hydrogen atom or a protective group of hydroxyl group, as an intermediate is advantageous for obtaining various kinds of penem antibiotics in that the compound of formula (VII) exhibits reactivity with various nucleophilic agents. Known processes for preparing the 4-acetoxyazetidin-2-one derivative of formula (VII) include those disclosed in Tetrahedron Letters , Vol. 23, pp. 2293 (1982); Tetrahedron , Vol. 39, pp. 2399 (1983); ibid , Vol. 39, pp. 2505 (1983); EP-A-0126709 and EP-A-0171084 and JP-A-63-4-45251 (the term "JP-A" as used herein means an "unexamined published Japanese patent application"). However, these known processes must start with expensive raw materials, and there is therefore a need for an economical process. EP-A-0290385 describes a process of preparing a 4-acyloxy-3-hydroxyethylazetidinone by a multi-stage process, in which the first step is the enantioselective reduction of a 2-substituted aminomethylaceto acetic acid ester to the 3-hydroxy-2-substituted aminomethylbutyric acid ester with the aid of an optically active catalyst which can be a Raney-nickel catalyst modified with a chiral amine or a rhodium bisphosphine hydride complex in which the phosphine is chiral. This step produces optical activity only at the 3-position. In the light of the above-described situation, the inventors have conducted extensive investigations. As a result, it has now been found that the 4-acetoxyazetidin-2-one derivative of formula (VII) can be prepared with advantages by using an optically active 3-hydroxybutanoic acid represented by formula (I) shown above. The inventors have also developed an advantageous process for preparing the optically active 3-hydroxybutanoic acid of formula (I). The present invention provides a process for preparing an optically active 3-hydroxybutanoic acid represented by formula (I), which comprises asymmetrically hydrogenating a 3-oxobutanoic acid ester represented by formula (II): wherein R¹ and R² are as defined above, in the presence of a ruthenium-optically active phosphine complex as a catalyst. The starting compound of formula (II) which can be used in the process of this invention can be prepared easily from acetoacetic esters according to the process described in Ber. , Vol. 92, p. 1599 (1959). Specific examples of the 3-oxobutanoic ester of formula (II) are methyl 2-(N-acetylamino)methyl-3-oxobutanoate, ethyl 2-(N-acetylamino)methyl-3-oxobutanoate, isopropyl 2-(N-acetylamino)methyl-3-oxobutanoate, butyl 2-(N-acetylamino)methyl-3-oxobutanoate, t-butyl 2-(N-acetylamino)methyl-3-oxobutanoate, phenyl 2-(N-acetylamino)methyl-3-oxobutanoate, benzyl 2-(N-acetylamino)methyl-3-oxobutanoate, methyl 2-(N-benzoylamino)methyl-3-oxobutanoate, propyl 2-(N-benzoylamino)methyl-3-oxobutanoate, ethyl 2-(N-benzoylamino)methyl-3-oxobutanoate, p-methoxyphenyl 2-(N-benzoylamino)methyl-3-oxobutanoate, p-methoxybenzyl 2-(N-benzoylamino)methyl-3-oxobutanoate, p-methylbenzyl 2-(N-benzoylamino)methyl-3-oxobutanoate, methyl 2-(N-formylamino)methyl-3-oxobutanoate, isopropyl 2-(N-formylamino)methyl-3-oxobutanoate, methyl 2-(N-carboethoxyamino)methyl-3-oxobutanoate, ethyl 2-(N-carboethoxyamino)methyl-3-oxobutanoate, ethyl 2-(N-carbobenzyloxyamino)methyl-3-oxobutanoate, methyl 2-(N-chloroacetylamino)methyl-3-oxobutanoate, ethyl 2-(N-dichloroacetylamino)methyl-3-oxobutanoate, methyl 2-(N-trichloroacetylamino)methyl-3-oxobutanoate, ethyl 2-(N-pivaloylamino)methyl-3-oxobutanoate, and isopropyl 2-(N-propionylamino)methyl-3-oxobutanoate. The compound of formula (I) can be prepared from the compound of formula (II) by subjecting the compound of formula (II) to stereoselective hydrogenation using a ruthenium-optically active phosphine complex as a catalyst. The ruthenium-optically active phosphine complex to be used includes:- (1) Ru x H y Cℓ z (R-BINAP)₂(Q) p wherein R-BINAP represents a tertiary phosphine represented by formula: wherein R represents a hydrogen atom, a methyl group, or a t-butyl group; Q represents a tertiary amine; when y is 0, then x represents 2, z represents 4, and p represents 1; and when y is 1, then x represents 1, z represents 1, and p represents 0. (2) [RuH u (R-BINAP) v ]Y w wherein R-BINAP is as defined above; Y represents CℓO₄, BF₄, or PF₆; when u is 0, then v represents 1, and w represents 2; and when u is 1, then v represents 2, and w represents 1. wherein R-BINAP is as defined above; and R³ represents a lower alkyl group or a trifluoromethyl group. (4) [Ru(R-BINAP)MCℓ k ] ℓ X m wherein R-BINAP is as defined above; M represents Zn, Aℓ, Ti, or Sn; X represents N(C₂H₅)₃ or CH₃CO₂; when X is N(C₂H₅)₃, then ℓ represents 2, m represents 1, and k represents 4 when M is Zn, 5 when M is Aℓ, or 6 when M is Ti or Sn; and when X is CH₃CO₂, then ℓ represents 1, m represents 2, and k represents 2 when M is Zn, 3 when M is Aℓ, or 4 when M is Ti or Sn. The ruthenium-optically active phosphine complex (1) can be obtained by the processes disclosed in T. Ikariya, et al., J. Chem. Soc., Chem. Commun. , pp. 922-924 (1985) and JP-A-61-63690. The complexes (2) and (3) can be prepared by the processes disclosed in JP-A-63-41487 and JP-A-62-205266. The complex (4) can be prepared using, for example, Ru₂Cℓ₄(R-BINAP)₂(NEt₃) (Et represents an ethyl group, hereinafter the same) or Ru(R-BINAP)(OCOCH₃)₂ as a starting material. In some detail, Ru₂Cℓ₄(R-BINAP)₂(NEt₃) is reacted with a Lewis acid selected from zinc chloride, aluminum chloride, titanium tetrachloride and tin tetrachloride in a solvent, e.g., methylene chloride, at 10 to 25°C for 2 to 20 hours, the solvent is removed by distillation, and the residue is dried to solid to obtain the desired ruthenium-phosphine complex. Alternatively, Ru(R-BINAP)(OCOCH₃)₂ and the above-described Lewis acid are reacted in a solvent, e.g., methylene chloride, at 10 to 25°C for 2 to 20 hours, the solvent is removed by distillation, and the residue is dried to a solid to obtain the desired ruthenium-phosphine complex. Specific examples of the ruthenium-optically active phosphine complex which can be used in the present invention are shown below: Ru₂Cℓ₄(BINAP)₂(NEt₃) [wherein BINAP represents 2,2′-bis(diphenylphosphino)-1,1′-binaphthyl] Ru₂Cℓ₄(T-BINAP)₂(NEt₃) [wherein T-BINAP represents 2,2′-bis(di-p-tolylphosphino)-1,1′-binaphthyl] Ru₂Cℓ₄(t-Bu-BINAP)₃(NEt₃) [wherein t-Bu-BINAP represents 2,2′-bis(di-p-t-butylphenylphosphino)-1,1′-binaphthyl] RuHCℓ(BINAP)₂ RuHCℓ(T-BINAP)₂ RuHCℓ(t-Bu-BINAP)₂ [Ru(BINAP)](CℓO₄)₂ [Ru(T-BINAP)](CℓO₄)₂ [Ru(t-Bu-BINAP)](CℓO₄)₂ [Ru(BINAP)](BF₄)₂ [Ru(T-BINAP)](BF₄)₂ [Ru(t-Bu-BINAP)](BF₄)₂ [Ru(BINAP)](PF₆)₂ [Ru(T-BINAP)](PF₆)₂ [RuH(BINAP)₂]CℓO₄ [RuH(T-BINAP)₂]CℓO₄ [RuH(BINAP)₂]BF₄ [RuH(T-BINAP)₂]BF₄ [RuH(BINAP)₂]PF₆ [RuH(T-BINAP)₂]PF₆ Ru(BINAP)(OCOCH₃)₂ Ru(BINAP)(OCOCF₃)₂ Ru(T-BINAP)(OCOCH₃)₂ Ru(BINAP)(OCO-t-Bu)₂ [wherein t-Bu represents t-butyl] Ru(T-BINAP)(OCOCF₃)₂ Ru(t-Bu-BINAP)(OCOCH₃)₂ [Ru(BINAP)ZnCℓ₄]₂(NEt₃) [Ru(BINAP)AℓCℓ₅]₂(NEt₃) [Ru(BINAP)SnCℓ₆]₂(NEt₃) [Ru(BINAP)TiCℓ₆]₂(NEt₃) [Ru(T-BINAP)ZnCℓ₄]₂(NEt₃) [Ru(T-BINAP)AℓCℓ₅]₂(NEt₃) [Ru(T-BINAP)SnCℓ₆]₂(NEt₃) [ Ru(T-BINAP)TiCℓ₆]₂(NEt₃) [Ru(BINAP)ZnCℓ₂](OCOCH₃)₂ [Ru(BINAP)AℓCℓ₃](OCOCH₃)₂ [Ru(BINAP)SnCℓ₄](OCOCH₃)₂ [Ru(BINAP)TiCℓ₄](OCOCH₃)₂ [Ru(T-BINAP)ZnCℓ₂](OCOCH₃)₂ [Ru(T-BINAP)AℓCℓ₃](OCOCH₃)₂ [Ru(T-BINAP)SnCℓ₄](OCOCH₃)₂ [Ru(T-BINAP)TiCℓ₄](OCOCH₃)₂ Hydrogenation of the compound of formula (II) is preferably performed in a halogenated hydrocarbon solvent (e.g., methylene chloride, dichloroethane or trichloroethane) in the presence of the above-described ruthenium-optically active phosphine complex under a hydrogen pressure of from 10 to 150 kg/cm², preferably from 40 to 100 kg/cm², at a temperature of from 15 to 100°C, preferably from 35 to 70°C, for a period of from 10 to 40 hours, preferably from 15 to 30 hours. The amount of the ruthenium-optically active phosphine complex to be used ranges from 1/50 to 1/5000, preferably from 1/50 to 1/200, mole per mole of the compound of formula (II). The solvent is used in an amount of from 2 to 20 times, preferably from 4 to 7 times, the weight of the compound of formula (II). In the reaction, the compound of formula (I) of a desired steric configuration can be obtained by selecting the BINAP moiety of the ruthenium-optically active phosphine complex. For example, use of an (R)-(+)-BINAP moiety results in the production of (2S, 3R)-compounds, and use of an (S)-(-)-BINAP moiety results in the production of (2R, 3S)-compounds. In particular, the (2S, 3R)-compounds of formula (I) are useful for obtaining (1′R, 3R, 4R)-4-acetoxyazetidin-2-one derivatives, which are intermediates for synthesizing thienamycin. The compound of formula (I) according to the present invention can synthesise 4-acetoxyazetidin-2-one derivatives of formula (VII) according to the following reaction route: wherein R¹ and R² are as defined above; and R³ represents a hydrogen atom or a protective group of hydroxyl group. That is, the compound of formula (I) is hydrolyzed with a dilute acid, etc. to form the compound of formula (III), which is then, if necessary, neutralized with an amine compound to obtain the compound of formula (IV). The compound of formula (IV) is cyclized with a lactam-forming agent to obtain the lactam compound of formula (V). The compound of formula (V), if necessary, with its hydroxyl group protected to form the compound of formula (VI), is then acetoxylated with peracetic acid using a ruthenium compound as a catalyst to obtain the 4-acetoxyazetidin-2-one derivative of formula (VII). The reactions illustrated above are described in greater detail as follows: (a) Hydrolysis: If desired, the compound of formula (I) is first purified by, for example, silica gel column chromatography. A 7/3 (by volume) mixed solvent of hexane and isopropyl alcohol is a preferred eluent. The compound is treated with a dilute acid, e.g., a 10 to 25% hydrochloric acid aqueous solution and a 5 to 30% sulfuric acid aqueous solution, at a temperature of from 30 to 110°C, preferably around 100°C, for a period of from 1 to 10 hours, preferably from 4 to 5 hours, to thereby hydrolyze the ester group and the acylamino group. The amount of the dilute acid to be used is from an equivalence to 10 times, preferably 4 times, the volume of the substrate. After the hydrolysis, the reaction mixture is cooled and washed e.g. with dichloromethane, ethyl acetate or toluene, and the aqueous solution is concentrated to obtain the compound of formula (III). (b) Neutralization: The compound of formula (III) is dissolved in an adequate amount (3 to 20 times the volume) of a solvent, e.g., water, methanol, and ethanol, and neutralized with an equivalent amount of an alkali hydroxide, e.g., sodium hydroxide, followed by concentration to obtain a white solid which is a mixture of a free amino acid and a neutralized salt. Alternatively, the compound of formula (III) is mixed with acetonitrile in an amount of from 10 to 30 times, preferably 20 times, the volume of the compound of formula (III) and a tertiary amine (e.g., triethylamine) in an equivalent amount to the compound of formula (III), and the mixture is stirred at room temperature for a period of from 10 to 30 hours to give the compound of formula (IV) (free amino acid) as a white crystal. The process for obtaining the compound of formula (IV) is not limited to the above-described reaction route, and various known techniques for neutralization can be employed. The thus obtained crude crystals are purified in a usual manner to obtain the compound of formula (IV). (c) Lactam Formation: To the amino acid salt of formula (III) obtained by the step (a) or the free amino acid of formula (IV) obtained through the steps (a) and (b) are added an equimolar amount of triphenylphosphine and an equimolar amount of dipyridyl disulfide, and triethylamine and acetonitrile are further added thereto. The amount of triethylamine to be added is preferably 2 mole per mole of the compound of formula (III) or 1 mole per mole of the compound of formula (IV). The amount of acetonitrile to be used preferably ranges from 10 to 200 times, more preferably from 80 to 150 times, the volume of the compound of formula (III) or (IV). The mixture is stirred at a temperature of from 25 to 85°C, preferably around 80°C, for a period of from 1 to 30 hours, preferably about 15 hours. After completion of the reaction, the solvent is removed by distillation under reduced pressure of from 15 to 30 mmHg, and the residual oil is purified in a usual manner to obtain the lactam compound of formula (V). The cyclization technique is not limited to the above-described process. For example, the process disclosed in Sunggak Kim et al., Synthetic Communications , Vol. 18, pp. 247 (1988) is also suitable to obtain the compound of formula (V). (d) Protection of Hydroxyl Group: If desired, the hydroxyl group of the compound of formula (V) may be protected using a commonly employed protecting agent in accordance with a known process. Examples of suitable protective groups include those generally employed as a protective group for a hydroxyl group of lactam compounds, e.g., t-butyldimethylsilyl, triisopropylsilyl, acetyl, chloroacetyl, dichloroacetyl, trichloroacetyl, benzyloxycarbonyl, o-nitrobenzyloxycarbonyl, p-nitrobenzyloxycarbonyl, t-butyl, benzyl, 2,4-dimethoxybenzyl, trichloroethoxycarbonyl and t-butoxycarbonyl groups. (e) Acetoxylation: To the compound of formula (V) or (VI), preferably the latter compound, is added a ruthenium compound as a catalyst in an amount of from 1/5 to 1/500 mole per mole of the substrate, i.e., the compound of formula (V) or (VI), using methylene chloride, acetic acid, acetonitrile, etc. as a solvent. An acetic acid or acetone solution containing peracetic acid in an amount of from 1 to 2 mole per mole of the substrate is then added dropwise to the solution at -30°C to 30°C, preferably -5°C to 0°C. The ruthenium compound which can be used includes a ruthenium halide or a complex compound thereof, a ruthenium salt, and ruthenium on a carrier. Examples of suitable ruthenium compounds are RuCℓ₃, RuBr₃, RuI₃, RuCℓ₂(PPh₃)₃ (PPh₃ represents triphenylphosphine, hereinafter the same), HRuCℓ(PPh)₃, H₂Ru(PPh₃)₄, [Ru(NH₃)₅Cℓ]Cℓ₂, Ru(NH₃)₆Cℓ₃, Ru(NO)(NO₃)₃, Ru-acetylacetonate, RU₂Cℓ₄(BINAP)₂NEt₃, RU₂Cℓ₄(1,4-diphos)₂, Ru(NO)Cℓ₃·H₂O, [Ru(NH₃)₅Br]Br₂, HRuCℓ(BINAP)₂, Ru(NH₃)₆I₃, Ru-on-carbon, Ru-on-alumina, Ru-on-silica gel, Ru-on-silica-alumina, Ru-on-zirconia, Ru-on-diatomaceous earth, Ru-on-graphite, and Ru-on-iron oxide. In the case of the Ru-on-carrier catalysts, the amount of ruthenium supported is from 1 to 20% by weight, preferably 5% by weight, based on the carrier. After the dropwise addition, the mixture is stirred for 0.5 to 5 hours, preferably 1 to 2 hours, to complete the reaction. After completion of the reaction, the solvent is removed by distillation, and the residue is purified in a usual manner to obtain the 4-acetoxyazetidin-2-one derivative of formula (VII). If desired, the acetoxylation reaction may be carried out in the presence of sodium acetate in an amount of from 1 to 2 mole per mole of the substrate, thereby increasing the yield. The thus obtained 4-acetoxyazetidin-2-one derivative of formula (VII) is useful as an intermediate for syntheses of penem antibiotics as disclosed in JP-A-58-103358. By means of the process of this invention, the compound of formula (I) which is useful for synthesis of the compound of formula (VII), a useful intermediate for penem antibiotics, can be prepared economically. The present invention is now illustrated in greater detail by way of the following Examples and Reference Examples, wherein the parts and percents are by weight unless otherwise indicated. In Reference Examples, ³¹P nuclear magnetic resonance spectra (³¹P-NMR) were determined using Model AM 400 (161 MHz) manufactured by Bruker Inc., and the chemical shifts were measured using 85% phosphoric acid as an external standard. REFERENCE EXAMPLE 1 Synthesis of Ru₂Cℓ₄((+)-BINAP)₂(NEt₃) (di[2,2′-bis(dipehnylphosphino)-1,1′-binaphthyl]tetrachloro-diruthenium triethylamine) To 100 mℓ of toluene were added 1 g (3.56 mmole) of [RuCℓ₂(COD)] n , 2.66 g (4.27 mmole) of (+)-BINAP, and 1.5 g of triethylamine in a nitrogen atmosphere. The mixture was heated at reflux for 10 hours, and the solvent was removed by distillation under reduced pressure. The precipitated crystals were dissolved in methylene chloride, and the solution was filtered through Celite. The filtrate was concentrated to dryness to give 3.7 g of [Ru₂Cℓ₄((+)-BINAP)₂(NEt₃)] as a deep brown solid. "Celite" is a filter aid. Elemental Analysis for C₉₄H₇₉Cℓ₄NP₄Ru₂: Calcd. (%): Ru: 11.96; C 66.85; H 4.71; P 7.33 Found (%): Ru: 11.68; C 67.62; H 4.97; P 6.94 ¹H-NMR (CDCℓ₃) δ ppm: 1.30-1.50 (t, 6H, NCH₂CH₃), 3.05-3.30 (q, 4H, NCH₂CH₃), 6.40-8.60 (m, 32H, Ar-H) REFERENCE EXAMPLE 2 Synthesis of [Ru((-)-T-BINAP)](CℓO₄)₂ ([2,2′-bis(di-p-tolylphosphino)-1,1′-binaphthyl]ruthenium perchlorate) In a 250 mℓ-volume Schlenk's tube was put 0.54 g (0.30 mmole) of Ru₂Cℓ₄((-)-T-BINAP)₂(NEt₃). After thoroughly displacing the atmosphere with nitrogen, 60 mℓ of methylene chloride was added thereto. Subsequently, a solution of 0.73 g (6.0 mmole) of sodium perchlorate in 60 mℓ of water and a solution of 16 mg (0.06 mmole) of triethylbenzylammonium bromide in 3 mℓ of water were added thereto, followed by stirring at room temperature for 12 hours to conduct a reaction. After completion of the reaction, the reaction mixture was allowed to stand, and the aqueous layer was removed by liquid-liquid separation. The methylene chloride was removed by distillation under reduced pressure, and the residue was dried under reduced pressure to obtain 0.59 g (yield: 99.6%) of [Ru((-)-T-BINAP)](CℓO₄)₂ as a deep brown solid. Elemental Analysis for C₄₈H₄₀Cℓ₂O₈P₂Ru: Calcd. (%): Ru 10.32; P 6.33; C 58.90; H 4.12 Found (%): Ru 10.08; P 5.97; C 58.61; H 4.53 ³¹P-NMR (CDCℓ₃) δ ppm: 12.920 (d, J=41.1Hz), 61.402 (d, J=41.1Hz) REFERENCE EXAMPLE 3 Synthesis of Ru((-)-BINAP)(OCOCH₃)₂ ([2,2′-bis(diphenylphosphino)-1,1′-binaphthyl]ruthenium-diacetate) In a 250 mℓ-volume Schlenk's tube were charged 1.43 g (0.85 mmole) of RU₂Cℓ₄((-)-BINAP)₂(NEt₃) complex and 3.06 g (37 mmole) of sodium acetate. After thoroughly displacing the atmosphere with nitrogen, 100 mℓ of t-butanol was added thereto, followed by heating at reflux for 12 hours. After completion of the reaction, the t-butanol was removed from the reaction mixture by distillation under reduced pressure of 20 mmHg, and the residual solid was extracted twice with 10 mℓ portions of diethyl ether. The diethyl ether was removed by distillation, and the resulting solid was further extracted twice with 10 mℓ portions of ethanol, and the extract was concentrated to dryness to obtain 1.50 g of crude Ru((-)-BINAP)(OCOCH₃)₂. Recrystallization of the crude product from ethyl acetate gave 0.79 g (yield: 52%) of a yellowish brown solid. Melting Point: 180-181°C (with decomposition) Elemental Analysis for C₄₈H₃₈O₄P₂Ru: Calcd. (%): Ru 12.01; P 7.36; C 68.48; H 4.55 Found (%): Ru 11.85; P 7.28; C 68.35; H 4.61 ³¹P-NMR (CDCℓ₃) δ ppm: 65.00 (s) ¹H-NMR (CDCℓ₃) δ ppm: 1.75 (s, 6H, 6.5-7.8 (m, 32H, naphthyl ring and phenyl proton) REFERENCE EXAMPLE 4 Synthesis of [Ru((-)-T-BINAP)SnCℓ₆]₂(NEt₃) (bis[ruthenium(2,2′-bis(di-p-tolylphosphino)-1,1′-binaphthyl)hexachlorotin]triethylamine) In a 80 mℓ-volume Schlenk's tube was charged 0.52 g (0.3 mmole) of Ru₂Cℓ₄((-)-T-BINAP)₂(NEt₃). After thoroughly displacing the atmosphere with nitrogen, 20 mℓ of methylene chloride and 0.16 g (0.6 mmole) of SnCℓ₄ were added thereto, followed by stirring at room temperature for 15 hours. After completion of the reaction, the methylene chloride was removed to dryness by distillation under reduced pressure to obtain 0.68 g (yield: 100%) of [Ru((-)-T-BINAP)SnCℓ₆]₂(NEt₃) as a deep brown solid. Elemental Analysis for C₁₀₂H₉₅Cℓ₁₂NP₄Sn₂Ru₂: Calcd. (%): P 5.91; C 53.48; H 4.36; Cℓ 17.56 Found (%): P 5.33; C 52.72; H 4.12; Cℓ 18.31 ³¹P-NMR (CDCℓ₃) δ ppm: 14.14 (d, J=41.7Hz), 62.57 (d, J=41.7Hz) EXAMPLE 1 In a 100 mℓ-volume stainless steel-made autoclave whose atmosphere had been displaced with nitrogen was charged a solution of 2.5 g (10 mmole) of methyl 2-(N-benzoylamino)methyl-3-oxobutanoate and 84.5 mg (0.05 mmole) of the ruthenium-optically active phosphine complex as synthesized in Reference Example 1 [Ru₂Cℓ₄((+)-BINAP)₂(NEt₃)] in 17.5 mℓ of methylene chloride, and the mixture was stirred at 50°C under a hydrogen pressure of 100 kg/cm² for 20 hours to conduct a hydrogenation reaction. The solvent was removed from the reaction mixture by distillation, and the residue was purified by silica gel column chromatography using a mixed solvent of n-hexane and ethyl acetate as an eluent to obtain 2.25 g (yield: 90%) of methyl (2S, 3R)-2-(N-benzoylamino)methyl-3-hydroxybutanoate having an optical purity of 98 %ee. The optical purity was determined on the (+)-methoxytrifluoromethyl-phenylacetic acid ester of the product by high performance liquid chromatography (HPLC) under the following conditions: Column: Develosil 100-3 (4.6 mm x 250 mm), produced by Nomura Kagaku K.K. Determination UV Wavelength: 254 nm Developing Solvent: Hexane/diethyl ether = 90/10 by volume; flow rate = 1 mℓ/min ¹H-NMR (CDCℓ₃) δ ppm: 1.26 (d, J=6.25Hz, 3H), 2.62 (m, 1H), 3.57-3.62 (m, 1H), 3.73 (s, 3H), 4.60-4.03 (m, 1H), 4.07-4.14 (m, 1H), 7.02 (br., s, 1H), 7.41-7.80 (m, 5H) EXAMPLE 2 In a 100 mℓ-volume stainless steel autoclave whose atmosphere had been displaced with nitrogen was added a solution of 2.01 g (10 mmole) of ethyl 2-(N-acetylamino)methyl-3-oxobutanoate and 84.5 mg (0.05 mmole) of Ru₂Cℓ₄((+)-BINAP)₂NEt₃ in 18 mℓ of methylene chloride, and a reaction was conducted at 35°C under a hydrogen pressure of 70 kg/cm² for 17 hours. The reaction mixture was taken out, concentrated under reduced pressure of 2.67 KPa (20 mmHg), and purified by silica gel column chromatography using a 7/3 (by volume) mixed solvent of hexane and isopropanol as an eluent to obtain 1.95 g (yield: 96.5%) of ethyl (2S, 3R)-2-(N-acetylamino)methyl-3-hydroxybutanoate having an optical purity of 98 %ee. The optical purity of the product was determined by HPLC in the same manner as in Example 1, except for using A-002-3 S-3 120A produced by Yamamura Kagaku Kenkyusho K.K. as a column and a 800/200/1 (by volume) mixture of hexane, tetrahydrofuran and methanol as an eluent. ¹H-NMR (CDCℓ₃) δ ppm: 1.25 (d, J=6.3Hz, 3H), 1.29 (t, J=7.1Hz, 3H), 2.01 (s, 3H), 2.45-2.49 (m, 1H), 3.32-3.38 (m, 1H), 3.87-3.95 (m, 3H), 4.13-4.21 (m, 2H), (br., s, 1H) EXAMPLE 3 In a 100 mℓ-volume stainless steel autoclave whose atmosphere had been displaced with nitrogen was added a solution of 2.31 g (10 mmole) of ethyl 2-(N-carboethoxyamino)methyl-3-oxobutanoate and 84.5 mg (0.05 mmole) of Ru₂Cℓ₄((+)-BINAP)₂NEt₃ in 18 mℓ of methylene chloride, and a reaction was conducted at 45°C under a hydrogen pressure of 75 kg/cm² for 20 hours. The reaction mixture was taken out and concentrated under reduced pressure of 2.67 KPa (20 mmHg). The concentrate was purified by silica gel chromatography using a 8/2 (by volume) mixture of hexane and isopropanol as an eluent to obtain 1.63 g (yield: 70%) of ethyl (2S, 3R)-2-(N-carboethoxyamino)methyl-3-hydroxybutanoate having an optical purity of 90 %ee as determined in the same manner as in Example 2, except for using a 1000:100:1 (by volume) mixture of hexane, tetrahydrofuran and methanol as an eluent. ¹H-NMR (CDCℓ₃) δ ppm: 1.21-1.30 (m, 9H), 2.50-2.53 (m, 1H), 3.41-3.50 (m, 1H), 3.60-3.72 (m, 1H), 4.05 (br., s, 1H), 4.08-4.25 (m, 4H), 5.37 (br., s, 1H) EXAMPLE 4 In a 100 mℓ-volume stainless steel autoclave whose atmosphere had been displaced with nitrogen was added a solution of 2.21 g (10 mmole) of methyl 2-(N-chloroacetylamino)methyl-3-oxobutanoate and 180 mg (0.1 mmol) of Ru₂Cℓ₄-((+)-T-BINAP)₂NEt₃ in 20 mℓ of methylene chloride, and a reaction was conducted at 50°C under a hydrogen pressure of 100 kg/cm² for 20 hours. The reaction mixture was concentrated under reduced pressure of 2.67 KPa (20 mmHg) and purified by silica gel chromatography using a 8/2 (by volume) mixture of hexane and isopropanol as an eluent to obtain 1.78 g (yield: 80%) of methyl (2S, 3R)-2-(N-chloroacetylamino)methyl-3-hydroxybutanoate having an optical purity of 95 %ee as determined in the same manner as in Example 2. ¹H-NMR (CDCℓ₃) δ ppm: 1.24 (d, J=6.3Hz, 3H), 1.28 (t, J=7.1Hz, 3H), 2.47-2.52 (m, 1H), 3.35-3.40 (m, 1H), 3.90-3.98 (m, 3H), 4.05 (s, 2H), 4.15-4.24 (m, 2H), 6.75 (br., s, 1H) EXAMPLE 5 In 100 mℓ-volume stainless steel autoclave whose atmosphere had been displaced with nitrogen was added a solution of 2.01 g (10 mmole) of ethyl 2-(N-acetylamino)methyl-3-oxobutanoate and 168 mg (0.1 mmole) of in 15 mℓ of methylene chloride, and a reaction was conducted at 70°C under a hydrogen pressure of 130 kg/cm² for 30 hours. The reaction mixture was concentrated, and the residue was purified by silica gel chromatography using a 7/3 (by volume) mixture of hexane and isopropanol as an eluent to give 1.7 g (yield: 85%) of ethyl (2S, 3R)-2-(N-acetylamino)methyl-3-hydroxybutanoate having an optical purity of 93 %ee as determined in the same manner as in Example 2. EXAMPLE 6 In a 100 mℓ-volume stainless steel autoclave whose atmosphere had been displaced with nitrogen was added a solution of 2.5 g (10 mmole) of methyl 2-(N-benzoylamino)methyl-3-oxobutanoate and 184 mg (0.1 mmole) of [Ru((+)-BINAP)](CℓO₄)₂ in 18 mℓ of dichloroethane, and a reaction was conducted at 70°C under a hydrogen pressure of 100 kg/cm² for 30 hours. The reaction mixture was concentrated under reduced pressure of 2.67 KPa (20 mmHg), and the residue was purified by silica gel column chromatography using a 7/3 (by volume) mixture of hexane and isopropanol as an eluent to give 2.19 g (yield: 86.5%) of methyl (2S, 3R)-2-(N-benzoylamino)methyl-3-hydroxybutanoate having an optical purity of 90 %ee. EXAMPLE 7 The procedure of Example 1 was repeated, except for using 245 mg (0.2 mmole) of [Ru((+)-BINAP)SnCℓ₆]₂(NEt₃) as a catalyst to obtain methyl (2S, 3R)-2-(N-benzoylamino)methyl-3-hydroxybutanoate having an optical purity of 93 %ee in a yield of 85%. EXAMPLE 8 In a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen was added a methylene chloride solution of 2.5 g of methyl 2-(N-benzoylamino)methyl-3-oxobutanoate and 84.5 mg (0.05 mmole) of Ru₂Cℓ₄((-)-BINAP)₂(NEt₃), and a reaction was conducted by stirring at 45°C under a hydrogen pressure of 70 kg/cm² for 24 hours. The reaction mixture was taken out, and the solvent was removed by distillation under reduced pressure of 2.67 KPa (20 mmHg) at 30°C. The residue was purified by silica gel column chromatography using a 7/3 (by volume) mixture of hexane and isopropanol as an eluent to obtain 2.27 g (yield: 91%) of methyl (2R, 3S)-2-(N-benzoylamino)methyl-3-hydroxybutanoate having an optical purity of 97 %ee. REFERENCE EXAMPLE 5 To 10.65 g (42.43 mmole) of methyl (2S, 3R)-2-(N-benzoylamino)methyl-3-hydroxybutanoate was added 70 mℓ of a 10% hydrochloric acid aqueous solution at room temperature to form a solution. The solution was heated at reflux for 4.5 hours and then allowed to cool to room temperature. The precipitated benzoic acid was separated by filtration, and the filtrate was washed twice with 100 mℓ portions of toluene. The aqueous layer was concentrated under reduced pressure to obtain 6.67 g (yield: 93%) of (2S, 3R)-2-aminomethyl-3-hydroxybutanoic acid hydrochloride. ¹H-NMR (CD₃OD) δ ppm: 1.32 (3H, d, J=6.54), 2.85 (1H, m), 3.37 (2H, m), 4.33 (1H, dq, J=6.54, 4.99) REFERENCE EXAMPLE 6 To 6.14 g (36.22 mmole) of (2S, 3R)-2-aminomethyl-3-hydroxybutanoic acid hydrochloride was added 150 mℓ of acetonitrile, and 5.05 mℓ (36.22 mmole) of triethylamine was further added thereto under ice-cooling, followed by vigorously stirring at room temperature for 2 days. The precipitated powderous crystals were collected by filtration, washed with 100 mℓ of acetonitrile, and filtered to recover 4.07 g (yield: 84%) of crystals of (2S, 3R)-2-aminomethyl-3-hydroxybutanoic acid. ¹H-NMR (CD₃OD) δ ppm: 1.27 (3H, d, J=6.39), 2.49 (1H, dt, J=6.21, 6.36), 3.26 (2H, d, J=6.36), 4.10 (1H, dq, J=6.21, 6.39) REFERENCE EXAMPLE 7 In 2.28 g (17.14 mmole) of (2S, 3R)-2-aminomethyl-3-hydroxybutanoic acid was suspended 342 mℓ of anhydrous acetonitrile, and 5.49 g (20.93 mmole) of triphenylphosphine and 4.54 g (20.61 mmole) of dipyridyl disulfide were added thereto. A reaction was conducted at 55 to 60°C for 20 hours. The reaction mixture was concentrated under reduced pressure, and the residue was purified by silica gel column chromatography using an 8/8/1 (by volume) mixture of methylene chloride, ethyl acetate, and methanol as an eluent to obtain 1.64 g (yield: 83%) of (1′R, 3S)-3-(1′-hydroxy)ethylazetidin-2-one. ¹H-NMR (CDCℓ₃) δ ppm: 1.28 (3H, d, J=6.3), 2.10 (1H, -OH), 3.31 (1H, ddd, J=5.4, 5.3, 2.7), 3.36 (2H, ddd, J=5.2, 5.2, 2.7), 4.21 (1H, dq, J=6.3, 5.4), 5.82 (1H, -NH) REFERENCE EXAMPLE 8 In 15 mℓ of anhydrous dimethylformamide was dissolved 3.88 g (33.74 mmole) of (1′R, 3S)-3-(1′-hydroxy)ethylazetidin-2-one, and 2.41 g (35.43 mmole) of imidazole and 5.34 g (35.43 mmole) of t-butyldimethylsilyl chloride were added to the solution, and a reaction was conducted at room temperature for 20 hours. The reaction mixture was poured into 100 mℓ of cold water, and the precipitated crystals were collected by filtration to obtain 6.5 g (yield: 84%) of (1′R, 3S)-3-(1′-t-butyldimethylsilyloxy)ethylazetidin-2-one having an optical purity of 94 %ee. Melting Point: 66-68°C [α] 25 / D -69.8° (c=1.02; CHCℓ₃) ¹H-NMR (CDCℓ₃) δ ppm: 0.09 (6H, s), 0.88 (9H, s), 1.21 (3H, d, J=6.21): 3.21 (1H, m), 3.30 (1H, dd, J=5.08, 5.26), 3.37 (1H, m), 4.20 (1H, dq, J=5.26, 6.21), 5.63 (1H, -NH) REFERENCE EXAMPLE 9 In 20 mℓ of anhydrous acetonitrile was dissolved 0.50 g (2.18 mmole) of (1′R, 3S)-3-(1′-t-butyldimethylsilyloxy)ethylazetidin-2-one in a nitrogen stream, and 0.18 g (2.18 mmole) of sodium acetate was added thereto. To the solution was added 20 mℓ of an anhydrous acetonitrile solution containing 45 mg (0.22 mmole) of ruthenium trichloride, followed by cooling to -5°C. Further, 3 mℓ of a 40% peracetic acid solution was carefully added dropwise to the solution. The solvent was removed by distillation under reduced pressure, and the residue was purified by silica gel column chromatography to obtain 0.5 g (yield: 80%) of (1′R, 3R, 4R)-4-acetoxy-3-(1′-t-butyldimethylsilyloxy)ethylazetidin-2-one having an optical purity of 99.2 %ee. [α] 25 / D +47.8° (c=0.98, CHCℓ₃) ¹H-NMR (CDCℓ₃) δ ppm: 0.08 (3H, s), 0.09 (3H, s), 0.88 (9H, s), 1.27 (3H, d, J=6.35), 2.11 (3H, s), 3.19 (1H, dd, J=3.50, 1.27), 4.23 (1H, dq, J=3.50, 6.35), 5.84 (1H, d, J=1.27), 6.40 (1H, -NH) REFERENCE EXAMPLES 10 TO 20 The procedure of Reference Example 9 was repeated, except for altering the catalyst and reaction conditions as shown in Table 1 below. The results obtained are also shown in Table 1. Reference Example No. Catalyst Solvent Substrate/Catalyst Molar Ratio Yield (%) 10 RuCℓ₂(PPh₃)₃ benzene 50 12 11 RuH₂(PPh₃)₃ CH₂Cℓ₂ 20 25 12 Ru(OAc)₂(T-BINAP) " 20 38 13 Ru(acac)₃ " 20 58 14 RuCℓ₃·3H₂O " 10 85 15 RuBr₃ " 10 77 16 RuI₃ " 10 75 17 Ru(NH₃)₆Cℓ₃ " 10 55 18 Ru(NO)Cℓ₃·H₂O " 10 70 19 Ru-on-carbon " (3:1) 80 20 Ru-on-graphite " (3:1) 72

Claims: A process for preparing an optically active 3-hydroxybutanoic acid represented by formula (I): wherein: R¹ represents a protective group of carboxylic acid, and R² represents a hydrogen atom; a C1-4 alkyl group which may be substituted with a halogen atom; a C1-4 alkoxy group; a phenyl group which may be substituted with a C1-4 alkyl group or a C1-4 alkoxy group; or a benzyloxy group which may be substituted with a C1-4 alkyl group or a C1-4 alkoxy group, which comprises asymmetrically hydrogenating a 3-oxobutanoic acid ester represented by formula (II): wherein R¹ and R² are as defined above, in the presence of a ruthenium-optically active phosphine complex as a catalyst. A process as claimed in Claim 1, wherein said ruthenium-optically active phosphine complex is selected from: (1) Ru x H y Cℓ z (R-BINAP)₂(Q) p wherein R-BINAP represents a tertiary phosphine represented by formula: wherein R represents a hydrogen atom, a methyl group, or a t-butyl group; Q represents a tertiary amine; when y is 0, then x represents 2, z represents 4, and p represents 1; and when y is 1, then x represents 1, z represents 1, and p represents 0, (2) [RuH u (R-BINAP) v ]Y w wherein R-BINAP is as defined above; Y represents CℓO₄, BF₄, or PF₆; when u is 0, then v represents 1, and w represents 2; and when u is 1, then v represents 2, and w represents 1, wherein R-BINAP is as defined above; and R³ represents a C1-4 alkyl group or a trifluoromethyl group, and (4) [Ru(R-BINAP)MCℓ k ] ℓ X m wherein R-BINAP is as defined above; M represents Zn, Aℓ, Ti, or Sn; X represents N(C₂H₅)₃ or CH₃CO₂; when X is N(C₂H₅)₃, then ℓ represents 2, m represents 1, and k represents 4 when M is Zn, 5 when M is Aℓ, or 6 when M is Ti or Sn; and when X is CH₃CO₂, then ℓ represents 1, m represents 2, and k represents 2 when M is Zn, 3 when M is Aℓ, or 4 when M is Ti or Sn. A process as claimed in Claim 1 or 2, wherein said ruthenium-optically active phosphine complex is present in an amount of from 1/50 to 1/5000 mole per mole of the compound of formula (II). A process as claimed in Claim 1, 2 or 3, wherein the hydrogenating is carried out in a halogenated hydrocarbon as solvent under a hydrogen pressure of 10 to 150 kg/cm² at a temperature of 15 to 100°C for a period of 10 to 40 hours. A process as claimed in any of Claims 2, 3 or 4, wherein a compound of formula (I) of desired steric configuration is obtained by selecting the BINAP moiety of the phosphine complex used as the catalyst. A process for making a 4-acetoxyazetidin-2-one derivative from a compound as claimed in any proceeding claim, by carrying out the following reactions:

Inventors: KUMOBAYASHI HIDENORI, NAGASHIMA HIROYUKI, OKEDA YOSHIKI, SAITO TAKAO, SAYO NOBORU, KUMOBAYASHI, HIDENORI, NAGASHIMA, HIROYUKI, OKEDA, YOSHIKI, SAITO, TAKAO, SAYO, NOBORU
Applicants: TAKASAGO PERFUMERY CO LTD, TAKASAGO INTERNATIONAL CORPORATION
Application year: 1989
Main classification: C07C231
IPC codes: C07B53, C07B61, C07C233, C07D205, C07C271, B01J31, C07C235, C07C231, C07C269