Recording liquid and ink-jet recording method making use thereof

Abstract: A recording liquid comprises a pigment, a water-soluble resin, a water-soluble origanic solvent, and water, wherein; of the water-soluble resin, water-­ soluble resin dissolved is present in an amount of not more than 25 by weight, and the water-soluble organic solvent comprises at least one of a polyhydric alcohol and an alkyl ehter thereof, and an aliphatic monohydric alcohol.

Description: BACKGROUND OF THE INVENTION Field of the Invention The present invention relates particularly to a recording liquid suited to ink-jet printers. It also relates to an ink-jet recording method that makes a record by flying a recording liquid from an orifice of a recording head by the action of heat energy. Related Background Art Ink-jet recording systems are advantageous in that they make less noise at the time of recording, can be readily matched to color recording, and also can obtain a recorded image with a high resolution at a high speed using a highly integrated head. In the ink-jet recording systems, liquids used as ink are those comprising various water-soluble dyes dissolved in water or in a mixed solution of water and an organic solvent. When, however, the water-soluble dyes are used, the light-resistance of recorded images is often questioned because of these water-soluble dyes, which have a poor light-resistance by nature. The water resistance is also often questioned because of the dye, which is water-soluble. More specifically, when recording images are wetted with rain, sweat, or water used for drinking or food, the recorded images may sometimes blur or disappear. On the other hand, similar problems may also arise in writing materials such as ball-point pens, in which dyes are used. In order to solve such problems of light-resistance and water resistance, various water-based pigment inks used for writing materials are proposed. For the purpose of putting the water-based pigment inks into practical use, it has been studied to assure their dispersion stability, prevent ink from solidifying at pen points, and prevent balls of the ball-point pens from wearing. For example, Japanese Patent Application Laid-Open No. 61-246271 discloses an ink composition used for writing implements, which is improved in dispersion stability and drying resistance by the use of a water-soluble amine salt, ammonium salt or metal salt of a copolymer composed of a hydrophilic addition-polymerizable monomer as a water-soluble resin and a styrene and/or styrene derivative monomer. Japanese Patent Application Laid-Open No. 62-72774 discloses a water-based pigment ink used for ball-point pens which is made free from the ejection-down phenomenon and the ink-off phenomenon by the use of polysiloxane. These, however, have had the disadvantage that they cause serious difficulties in ejection stability, when used in ink-jet recording systems that make a record by flying the conventional water-based pigment ink used for writing materials, from an orifice of a recording head by the action of heat energy. US-A-4 021 252 discloses an ink composition suitable for ink jet printing on metal surfaces, like cans. This prior art ink composition contains, in solution, a colorant, a resin component, an alcohol-water solvent and electrolyte. In this prior art ink composition, there is contained a large quantity of resin, e.g. up to 9.5 weight-% of shellac. The colorant may be either a dye or a pigment. Some of the conventional water-based pigment inks can exhibit excellent ejection performance in their ejection for a relatively short time, but cause the problem that the ejection becomes unstable and no ejection may result at length when the driving conditions of a recording head are varied or ink is continuously ejected for a long period of time. SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to eliminate the problems involved in the above prior arts and provide a recording liquid that enables always stable ejection even under variations of driving conditions or use for a long period of time. Another object of the present invention is to provide a recording liquid that can give an image with superior waterfastness and lightfastness. The present invention provides a recording liquid comprising the features of claim 1. It also provides an ink-jet recording method comprising the steps of claim 8, further the use of the recording liquid in a recording system, which in particular utilizes heat energy as an ejection energy for droplets. It further provides a method for producing the recording liquid with the steps of claim 11. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The recording liquid of the present invention has the properties particularly suited to ink-jet printers that use heat energy. An ink-jet recording system that uses heat energy utilizes as an ejection energy source a foaming phenomenon caused by the film boiling of the recording liquid on a thin-film heat generating resistance element, and has been put into practical use by the use of an ink in which a dye is used. In this system, though for a time as very short as from 3 µsec to 12 µsec per signal, the ink layer on the thin-film heat generating resistance element is presumed to reach a temperature of from 200°C to 300°C or higher than that as a maximum temperature. Thus, the thermal stability of ink is a very important factor for imparting ejection stability. The present inventors made investigations into the causes that bring about serious ejection troubles when the pigment inks as proposed for use in writing materials are used as they are, in the ink-jet recording that utilizes the heat energy. As a result, they found several factors. One of them is that the applying of a pulse to such inks used for writing materials results in the formation of deposits on the thin-film heat generating resistance element by the action of its heat to make the foaming of ink incomplete, so that ejection irregularity or non-ejection may occur. In another instance, the ejection of droplets can not respond to the applied pulses because of incomplete foaming and hence the non-ejection occurs. Namely, in order to force the ink to be stably ejected from nozzle tips, the ink must have the performances that it is foamed with the desired volume on the thin-film heat generating resistance element and, in addition, the foaming and defoaming can be repeated in the desired time. The conventional inks used for writing materials, however, do not satisfy these performances. so that the various difficulties as mentioned above may occur when they are put in an ink-jet recording apparatus to carry out recording. Accordingly, the present inventors made intensive studies on the performance of inks belonging to the water-based pigment ink, thermally stable, and capable of achieving optimum foaming. As a result, they discovered that the water-soluble resin dissolved, contained in a recording liquid, may be controlled to be in an amount of not more than 2 % by weight, and preferably not more than 1 % by weight, and also a polyhydric alcohol and/or an alkyl ether thereof and an aliphatic monohydric alcohol may be used in combination as an water-soluble organic solvent, whereby the ink can be foamed correctly on the thin-film heat generating resistance element under any driving conditions, and moreover may cause no formation of deposits on the thin-film heat generating resistance element even with its use over a long period of time and can be always stably ejected. The present invention has been thus accomplished. The "water-soluble resin dissolved", as mentioned in the present invention, refers to the resin that is in the state of being dissolved in a liquid medium without being adsorbed on the pigment in the recording liquid. The present invention will now be described below in detail. All known organic pigments and inorganic pigments can be used as the pigment used in the present invention. They include, for example, azo pigments such as azo lakes, insoluble azo pigments, condensed azo pigments, and chelate azo pigments, polycyclic pigments such as phthalocyanine pigments, perylene and perylene pigments, anthraquinone pigments, quinacridone pigments, dioxazine pigments, thioindigo pigments, isoindolinone pigments, and quinophthalone pigments; dye lakes such as basic dye lakes, and acid dye lakes; organic pigments such as nitro pigments, nitroso pigments, aniline black, daylight fluorescent pigments: and inorganic pigments such as titanium oxide, iron oxides, and carbon black. Even pigments not described in Color Index can all be used so long as they are dispersible in aqueous mediums. The amount of the pigments to be contained may vary depending on the structure, but they may commonly be used in an amount ranging from 3 to 20 % by weight, and preferably from 3 to 12 % by weight, in weight ratio based on the recording liquid. Water-soluble resins used in dispersion of pigments can be used as dispersants. The water-soluble resin to be used may preferably be a resin having an acid value of from 50 to 300, and more preferably from 70 to 250. Since the pigment and the water-soluble resin are bonded through hydrophobic bonding, an excessively large acid value (i.e., excessively strong hydrophilic property) of the resin may bring about no intended adsorption of the resin onto the surface of the pigment, resulting in a large unadsorbed resin content in a pigment solution. On the other hand, an excessively small acid value (i.e., excessively low hydrophilic property) of the resin may result in no dissolution of the resin into water. The acid value of the resin, referred to in the present invention, is represented by the number of milligrams of KOH required to neutralize the resin. The resin that can be specifically used includes any of those soluble in an aqueous solution in which an amine has been dissolved, as exemplified by natural polymers such as lignin sulfonate and shellac, and anionic polymers such as a polyacrylic acid, a styrene/acrylic acid copolymer, a styrene/acrylic acid/alkyl acrylate copolymer, a styrene/maleic acid copolymer, a styrene/maleic acid/alkyl acrylate copolymer, a styrene/methacrylic acid copolymer, a styrene/methacrylic acid/alkyl acrylate copolymer, a styrene/maleic acid half ester copolymer, a vinylnaphthalene/acrylic acid copolymer, a vinylnaphthalene/maleic acid copolymer, or salts of these, and a sodium salt or phosphate of a β-naphthalenesulfonic acid formalin condensate. The amount of these water-soluble resins to be contained may vary depending on the types of the pigment and water-soluble resin used. The amount of the dissolved water-soluble resin not adsorbed on the pigment in the recording liquid is not more than 2 % by weight, and preferably not more than 1 % by weight. Preferred is the amount that may give a ratio of the pigment to the water-soluble resin, of from 3:2 to 10:1, preferably from 3:1 to 10:1, and more preferably from 10:3 to 10:1, in weight ratio. The polyhydric alcohol and/or an alkyl ether thereof employed in the present invention includes polyalkylene glycols such as polyethylene glycol, and polypropylene glycol; alkylene glycols whose alkylene group has 2 to 6 carbon atoms, such as ethylene glycol, propylene glycol, butylene glycol, triethylene glycol, 1,2,6-hexanetriol, thiodiglycol, hexylene glycol, and diethylene glycol; glycerol; and lower alkyl ethers of polyhydric alcohols, such as ethylene glycol monomethyl or monoethyl ether, diethylene glycol methyl or ethyl ether, and triethylene glycol monomethyl or monoethyl ether. These polyhydric alcohols and/or alkyl ethers thereof may be contained in an amount ranging from 10 to 50 % by weight, and preferably from 20 to 40 % by weight. An amount thereof less than 10 % by weight is not enough to prevent clogging at the nozzle tips, and an amount more than 50 % by weight may result in a lowering of the print quality level of the resulting prints. The aliphatic monohydric alcohol includes, for example, alkyl alcohols having 1 to 4 carbon atoms, such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, and isobutyl alcohol. Of these, ethyl alcohol is particularly preferred because of its capability of greatly improving the ejection stability of the recording liquid. The aliphatic monohydric alcohol may be contained in an amount ranging from 3 to 15 % by weight, and preferably from 3 to 10 % by weight. An amount less than 3 % by weight may make it impossible to achieve always stable ejection against variations of driving conditions of a printer. An amount more than 15 % by weight tends to result in impairment of the print quality level of the resulting prints. The water may be contained in an amount ranging from 10 to 60 % by weight, and preferably from 10 to 50 % by weight. The main components that constitute the recording liquid of the present invention are as described above. Besides these, however, water-soluble organic solvents, surface active agents, pH adjusters, anticeptic agents, etc. may be optionally used. The water-soluble organic solvents that can be used include amides such as dimethylformamide, and dimethylacetamide; ketones or ketoalcohols such as acetone, and diacetone alcohol, ethers such as tetrahydrofuran, and dioxane; N-methyl-2-pyrrolidone, and 1,3-dimethyl-2-imidazolidinone. The surface active agents include anionic surface active agents such as aliphatic acid salts, higher alcohol phosphoric acid esters or salts, liquid fatty-oil sulfuric acid esters or salts, and alkylallylsulfonates; and nonionic surface active agents such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, and polyoxyethylene sorbitan alkyl esters. These can be used by appropriately selecting one or more kinds. These should be used in an amount, though variable depending on the dispersant, of from 0.01 to 5 % by weight based on the total weight of the ink. Here, the amount of the surface active agent to be added may preferably be selected so that the surface tension of the recording liquid may be not less than 35 dyne/cm. This is because a recording liquid with a surface tension showing a value smaller than this may cause an undesirable situation such that prints are distorted (the dots resulting from the shot of recording liquid droplets are deviated on a recording paper) because of the wetting of nozzle tips. The pH adjusters include, for example, all sorts of organic amines such as diethanol amine, and triethanol amine; inorganic alkali agents such as alkali metal hydroxides as exemplified by sodium hydroxide, lithium hydroxide, and potassium hydroxide; organic acids, and mineral acids. The recording liquid of the present invention can be prepared by first adding the pigment in an aqueous solution containing at least the dispersion resin, amine, and water, stirring the mixture, and thereafter carrying out dispersion using the dispersion means as described later, optionally followed by centrifugal separation to give a desired dispersion. Next, the components as set forth in the above are added in this dispersion, which is then stirred to make up a recording liquid. In order to prepare the unadsorbed resin to be in the amount not more than 2 %, it is necessary for the aqueous solution containing the resin, amine and water to be stirred at 60°C or more for 30 minutes or more until the resin is beforehand completely dissolved. It is also necessary for the amine used for dissolving the resin, to be added in an amount not less than 1.2 times the amount of amine determined by calculation from the acid value of the resin. This amount of amine can be determined by the following equation: Before putting the aqueous solution containing the pigment into dispersion, it is further necessary to carry out pre-mixing for 30 minutes or more. This pre-mixing improves the wettability of the surface of the pigment to promote the adsorption of the resin onto the surface of the pigment. The amines added in the dispersion may preferably include organic amines such as monoethanolamine, diethanolamine, triethanolamine, aminomethylpropanol, and ammonia. As for the dispersion means, any dispersion machines commonly used may be used, including, for example, a ball mill, a roll mill, and a sand mill. Of these, a sand mill of a high-speed type is preferred, including, for example, Super Mill, Sand Grinder, Beads Mill, Agitator Mill, Grain Mill, Daino Mill, Pearl Mill, and Cobol Mill (which are all trade names). In the present invention, the pigment having the desired particle size can be obtained by using a method in which the grinding media of the dispersion machine are made small in size, the grinding media are made large in packing, the grinding is carried out for a longer time, the particles are discharged at a lower rate, or the particles are classified using a filter or a centrifugal separator after they are ground. These methods can also be used in combination. The amount of the unadsorbed resin according to the present invention can be measured by preferably using a method in which the pigment content and the content of the resin adsorbed on the pigment are precipitated using an ultracentrifuge or the like, and the amount of residual resin contained in the resulting supernatant liquid is measured using a TOC (total organic carbon) meter or by the weight method (a method in which the supernatant is evaporated to dryness and the resin weight is measured). The recording liquid of the present invention is particularly preferably used in the ink-jet recording system that makes a record by ejecting droplets by the action of heat energy. Needless to say, however, it can also be used as inks for usual writing implements. EXAMPLES The present invention will now be described in greater detail by giving Examples and Comparative Examples below. In the following, "part(s)" is by part(s) by weight. Example 1 (Preparation of pigment dispersion) Styrene/acrylic acid/ethyl acrylate copolymer (acid value: 174; average molecular weight: 18000) 5 parts Monoethanolamine 1.5 parts Ion-exchanged water 68.5 parts Ethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. Here, an excessively low concentration of the resin to be dissolved may sometimes result in incomplete dissolution, and therefore, when the resin is dispersed, a highly concentrated solution may be previously prepared and the solution may be diluted to give the desired resin solution. In this solution, 15 parts of carbon black (MCF-88, a product of Mitsubishi Chemical Industries Limited) and 5 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Zirconium beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Grinding time: 3 hours Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) The above dispersion 50 parts Glycerol 8 parts Ethylene glycol 10 parts Ethanol 4 parts Ion-exchanged water 28 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 2 (Preparation of pigment dispersion) Styrene/maleic acid half ester/maleic anhydride copolymer (acid value: 155; average molecular weight: 13000) 6 parts Aminomethylpropanol 2.5 parts Ion-exchanged water 59.5 parts Diethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 20 parts of carbon black (#1000, a product of Mitsubishi Chemical Industries Limited) and 7 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Pearl Mill (manufactured by Ashizawa Co.) Grinding media: Glass beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Discharge rate: 100 mℓ/min Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 40 parts Glycerol 10 parts Ethylene glycol 5 parts Ethanol 5 parts Ion-exchanged water 40 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 3 (Preparation of pigment dispersion) Styrene/maleic acid half ester/maleic anhydride copolymer (acid value: 205; average molecular weight: 7000) 8 parts Aminomethylpropanol 4 parts Ion-exchanged water 56 parts Diethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 20 parts of carbon black (SB6, a product of Degussa Co. Ltd.) and 7 parts of ethanol were added. Premixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Pearl Mill (manufactured by Ashizawa Co.) Grinding media: Glass beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Discharge rate: 100 mℓ/min Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 40 parts Glycerol 6 parts Ethylene glycol 10 parts Ethanol 5 parts Ion-exchanged water 39 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 4 (Preparation of pigment dispersion) The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 15 parts of copper phthalocyanine blue (Heliogen Blue D6700T, a product of BASF) and 5 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Zirconium beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Grinding time: 3 hours Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) The above dispersion 40 parts Ethylene glycol 20 parts Ethanol 4 parts Ion-exchanged water 36 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Comparative Example 1 Example 1 was repeated to give an ink, except that the water-soluble resin, monoethanolamine, and ion-exchanged water contained in the pigment dispersion were used in amounts of 15 parts, 4.5 parts, and 57 parts, respectively. Comparative Example 2 Example 2 was repeated to give an ink, except that the water-soluble resin, aminomethylpropanol, and ion-exchanged water contained in the pigment dispersion were used in amounts of 15 parts, 6 parts, and 49 parts, respectively. Comparative Example 3 Example 3 was repeated to give an ink, except that the water-soluble resin, monoethanolamine, and ion-exchanged water contained in the pigment dispersion were used in amounts of 15 parts, 3 parts, and 52 parts, respectively. Comparative Example 4 Example 1 was repeated to give an ink, except that the ethanol was not used in the ink and the water was increased by the amount corresponding thereto. Using the above recording liquids, evaluation was made on the following items. As printers, here were used (A) a think jet printer (manufactured by HP Co.; drive frequency: 1.2 kHz), (B) a desk jet printer (manufactured by HP Co.; drive frequency: 3.6 kHz), and (C) a modified printer of BJ-130 (manufactured by Canon Inc.), which are of the type the ink is ejected by applying heat energy. T1: Driving conditions and ejection stability: Printer (C) is set at a drive voltage of 25 V, 27 V, or 30 V, and printing is carried out at room temperature under conditions of two types of 2 kHz and 4 kHz for each voltage. Whether or not there are print irregularity, print-off, non-ejection, etc. is observed to make evaluation of ejection stability. AA: Ink is ejected to give a regular or orderly print from the first-character printing, and non-ejection, print-off, and print irregularity are not seen at all in the course of continuous printing. A: Ink is ejected to give a regular or orderly print at the part of characters, but non-ejection is recognized at several spots at the part of solid printing. B: Non-ejection occurs even at the part of characters after continuous printing of several characters. C: Serious ejection irregularity occurs at the first print of a character, and the prints were illegible at all. T0: Residual resin concentration: The resulting inks are each centrifuged at 55000 rpm for 5 hours using an ultra-high cooling centrifuge (manufactured by Beckman Instruments, Inc.) so that the pigment content and the content of the resin adsorbed on the pigment are precipitated. Thereafter, the supernatant liquid is collected in a given quantity, and is dried into a solid by means of a vacuum dryer (60°C, 24 hours). The percentage of this resin weight to the charge ink is calculated to find residual resin concentration. Results obtained are shown in Table 1. Example 5 The recording liquid obtained in Examples 1 to 4 were each filled in a commercially available felt pen, and writing was made on a wood-free paper (GINWA, a tradename, available from Sanyo-Kokusaku Pulp Co., Ltd.). As a result, it was possible to smoothly write without any uneven flow of ink. It was also possible to smoothly write even in writing after the pen was left uncapped for 24 hours. Example 6 (Preparation of pigment dispersion) Styrene/acrylic acid/ethyl acrylate copolymer (acid value: 174; average molecular weight: 18000) 2 parts Monoethanolamine 0.5 parts Ion-exchanged water 77.5 parts Ethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. Here, an excessively low concentration of the resin to be dissolved may sometimes result in incomplete dissolution, and therefore, when the resin is dispersed, a highly concentrated solution may be previously prepared and the solution may be diluted to give the desired resin solution. In this solution, 10 parts of carbon black (MCF-88, a product of Mitsubishi Chemical Industries Limited) and 5 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Zirconium beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Grinding time: 3 hours Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 50 parts Glycerol 8 parts Ethylene glycol 10 parts Ethanol 4 parts Ion-exchanged water 28 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 7 (Preparation of pigment dispersion) Acrylic acid/butyl acrylate/methyl methacrylate copolymer (acid value: 80; average molecular weight: 6700) 4.5 parts Monoethanolamine 1 part Ion-exchanged water 69 parts Ethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 15 parts of carbon black (MCF-88, a product of Mitsubishi Chemical Industries Limited) and 5 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Glass beads of 1 mm in diameter Packing of grinding media: 60 % (volume) Grinding time: 3 hours Centrifugal separation (at 20000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 40 parts Thiodiglycol 10 parts Ethylene glycol 10 parts Ethanol 4 parts Ion-exchanged water 36 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 8 (Preparation of pigment dispersion) Styrene/maleic acid half ester/maleic anhydride copolymer (acid value: 155; average molecular weight: 13000) 2 parts Aminomethylpropanol 1 part Ion-exchanged water 67 parts Diethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 15 parts of carbon black (MCF-88, a product of Mitsubishi Chemical Industries Limited) and 7 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Pearl Mill (manufactured by Ashizawa Co.) Grinding media: Glass beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Discharge rate: 100 mℓ/min Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 40 parts Glycerol 10 parts Ethylene glycol 5 parts Ethanol 5 parts Ion-exchanged water 40 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 9 (Preparation of pigment dispersion) Styrene/maleic acid half ester/maleic anhydride copolymer (acid value: 205; average molecular weight: 7000) 3 parts Aminomethylpropanol 1.5 parts Ion-exchanged water 71.5 parts Diethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 12 parts of carbon black (MCF-88, a product of Mitsubishi Chemical Industries Limited.) and 7 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Pearl Mill (manufactured by Ashizawa Co.) Grinding media: Glass beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Discharge rate: 100 mℓ/min Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) Above dispersion 40 parts Glycerol 6 parts Ethylene glycol 10 parts Ethanol 5 parts Ion-exchanged water 39 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 10 (Preparation of pigment dispersion) Styrene/acrylic acid/butyl acrylate copolymer (acid value: 137; average molecular weight: 11400) 2 parts Monoethanolamine 0.5 part Ion-exchanged water 72.5 parts Ethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 15 parts of carbon black (#1000, a product of Mitsubishi Chemical Industries Limited) and 5 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Zirconium beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Grinding time: 3 hours Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) The above dispersion 40 parts Ethylene glycol 20 parts Ethanol 4 parts Ion-exchanged water 36 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 11 (Preparation of pigment dispersion) Styrene/maleic acid half ester/maleic anhydride copolymer (acid value: 193; average molecular weight: 28000) 6 parts Monoethanolamine 2 parts Ion-exchanged water 59 parts Ethylene glycol 5 parts The above components were mixed. The mixture was heated to 70°C using a water bath, and the resin content was completely dissolved. In this solution, 20 parts of carbon black (MA100, a product of Mitsubishi Chemical Industries Limited) and 8 parts of ethanol were added. Pre-mixing was carried out for 30 minutes, followed by dispersion under the following conditions: Dispersion machine: Sand Grinder (manufactured by Igarashi Kikai Co.) Grinding media: Zirconium beads of 1 mm in diameter Packing of grinding media: 50 % (volume) Grinding time: 3 hours Centrifugal separation (at 12000 rpm for 20 minutes) was further carried out, and then coarse particles were removed to give a dispersion. (Preparation of ink) The above dispersion 20 parts Ethylene glycol 10 parts Thiodiglycol 6 parts Ethanol 4 parts Ion-exchanged water 60 parts The above components were mixed, and the resulting mixture was stirred for 1 hour to give an ink. Example 12 Example 6 was repeated to give an ink, except that the pigment contained in the dispersion was replaced with 10 parts of a phthalocyanine blue pigment (Lionol Green GYK; a product of Toyo Ink Mfg. Co., Ltd.) and the amount of ion-exchanged water was changed to 76.5 parts. Comparative Example 5 Example 6 was repeated to give an ink, except that the dispersion resin, monoethanolamine, and ion-exchanged water contained in the pigment dispersion were used in amounts of 7 parts, 1.5 parts, and 81.5 parts, respectively. Comparative Example 6 Example 7 was repeated to give an ink, except that the dispersion resin and ion-exchanged water contained in the pigment dispersion were used in amounts of 10 parts and 64 parts, respectively. Comparative Example 7 Example 8 was repeated to give an ink, except that the dispersion resin and ion-exchanged water contained in the pigment dispersion were used in amounts of 8 parts and 61 parts, respectively. Comparative Example 8 Example 6 was repeated to give an ink, except that the dispersion resin, monoethanolamine, and ion-exchanged water contained in the pigment dispersion were used in amounts of 10 parts, 2.5 parts, and 67.5 parts, respectively. Comparative Example 9 Example 6 was repeated to give an ink, except that the ethanol was not used in the ink and the water was increased by the amount corresponding thereto. Using the above ink, evaluation was made in the same manner as in Example 1. The following items, however, were added for the evaluation. T2: Clogging when the printing is started again after stopped for a while: As to the clogging that may occur when the printing is started again after stopped for a while, judgement was made on whether or not there were any obscurity of characters or print-off when alphanumeric characters were continuously printed for 10 minutes using a printer filled with a given ink, the printing was thereafter stopped, the printer was left uncapped for 10 minutes, and then the alphanumeric characters were again printed. (Left at 20 ± 5°C and 50 ± 10 % RH; driving conditions of printer (C): 2 KHz, 30 V). A: No defects occur from the first-character printing. B: Partial obscurity or print-off occurs from the first-character printing. C: The first character can not be printed at all. T3: Restoration of clogging when the printing is started again after stopped for a long time: Alphanumeric characters were continuously printed for 10 minutes using a printer filled with a given ink, the printing was thereafter stopped, the printer was left uncapped for 7 days, and then the restoration of clogging was operated. Judgement was made on how many times the operation had to be repeated until it became possible to carry out the printing without causing obscurity of characters or print-off. (Left at 60°C and 10 ± 5 % RH; driving conditions of printer (C): 2 KHz, 30 V). A: Normal printing became possible after the restoration was operated once to 5 times. B: Normal printing became possible after the restoration was operated 6 to 9 times. C: Normal printing became possible after the restoration was operated 11 times or more. T4: Surface tension (CBVP A1 surface tensiometer; manufactured by Kyowa Kagaku Co.) and viscosity (VISCONIC ELD; manufactured by Tokyo Keiki Co.) were also measured. Tests were carried out based on the above evaluation items. Results obtained are shown in Table 2. Example 13 The recording liquids obtained in Examples 6 to 12 were each filled in a commercially available felt pen, and writing was made on a wood-free paper (GINWA, a tradename, available from Sanyo-Kokusaku Pulp Co., Ltd.). As a result, it was possible to smoothly write without any uneven flow of ink. It was also possible to smoothly write even in writing after the pen was left uncapped for 24 hours. As having been described in the above, the present invention can provide a recording liquid suited to the recording apparatus equipped with various kinds of recording head and utilizing heat energy. It can also provide a recording method that can achieve high reliability and carry out printing at a high quality level.

Claims: A recording liquid comprising a pigment in a concentration of from 3 to 20 % by weight and selected from -- azo pigments such as azo lakes, insoluble azo pigments, condensed azo pigments, and chelate azo pigments; polycyclic pigments such as phthalocyanine pigments, perylene and perylene pigments, anthraquinone pigments, quinacridone pigments, dioxazine pigments, thioindigo pigments, isoindolinone pigments, and quinophthalone pigments; dye lakes such as basic dye lakes, and acid dye lakes; organic pigments such as nitro pigments, nitroso pigments, aniline black, daylight fluorescent pigments; and inorganic pigments such as titanium oxide, iron oxides, and carbon black, a water-soluble resin having an acid value of from 50 to 300, being soluble in an aqueous solution in which an amine has been solved and being selected from -- natural polymers, namely lignin sulfonate and shellac, and anionic polymers, namely a polyacrylic acid, a styrene/acrylic acid copolymer, a styrene/acrylic acid/alkyl acrylate copolymer, a styrene/maleic acid copolymer, a styrene/maleic acid/alkyl acrylate copolymer, a styrene/methacrylic acid copolymer, a styrene/methacrylic acid/alkyl acrylate copolymer, a styrene/maleic acid half ester copolymer, a vinylnaphthalene/acrylic acid copolymer, a vinylnaphthalene/maleic acid copolymer, or salts of these, and a sodium salt or phosphate of a β-naphthalenesulfonic acid formalin condensate, --- with the weight ratio of the pigment to the water-soluble resin being from 3:2 to 10:1, and the water-soluble resin dissolved being present in a concentration of not more than 2 % by weight, an amine solved in the solution and selected from -- organic amines such as mono-, di-, triethanolamine, and ammonia, and being added in an amount not less than 1.2 times the amount A of amine as determined from the acid value n r of the resin according to the formula A = (n r · M a · W r )/56000 with M a = molecular weight of amine and W r (in grams) = resin weight, a water-soluble organic solvent including at least one of a polyhydric alcohol and an alkyl ether thereof, and an aliphatic monohydric alcohol, -- the polyhydric alcohols and/or the alkyl ethers being present in a concentration of from 10 to 50 % by weight and being selected from --- polyalkylene glycols, namely polyethylene glycol, and polypropylene glycol; alkylene glycols whose alkylene group has 2 to 6 carbon atoms, namely ethylene glycol, propylene glycol, butylene glycol, triethylene glycol, 1,2,6-hexanetriol, thiodiglycol, hexylene glycol, and diethylene glycol; glycerol; and lower alkyl ethers of polyhydric alcohols, namely ethylene glycol monomethyl or monoethyl ether, diethylene glycol methyl or ethyl ether, and triethylene glycol monomethyl or monoethyl ether, -- the aliphatic monohydric alcohol being present in a concentration of from 3 to 15 % by weight and being selected from --- alkyl alcohols having 1 to 4 carbon atoms, such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, and isobutyl alcohol, and water. The recording liquid according to claim 1, wherein the pigment is present in a concentration of from 3 to 12 % by weight. The recording liquid according to claim 1 or 2, wherein the water-soluble resin dissolved is present in a concentration of not more than 1 %. The recording liquid according to anyone of claims 1 to 3, wherein the water-soluble resin has an acid value of from 70 to 250. The recording liquid according to anyone of claims 1 to 4, wherein the weight ratio of the pigment to the water-soluble resin is from 3:1 to 10:1 and more preferrably from 10:3 to 10:1. The recording liquid according to anyone of claims 1 to 5, wherein the polyhydric alcohol and/or the alkyl ether are present in a concentration of from 20 to 40 % by weight. The recording liquid according to anyone of claims 1 to 6, wherein the aliphatic monohydric alcohol is present in a concentration of from 3 to 10 % by weight. An ink-jet recording method based on the recording liquid according to anyone of claims 1 to 7, said method comprising applying heat energy to a recording liquid and forcing a recording liquid to be ejected from a minute orifice in the form of droplets. Use of the recording liquid according to anyone of claims 1 to 7 in an ink-jet recording system. Use according to claim 9, wherein said ink-jet recording system is a system which utilizes heat energy as an ejection energy of ink droplets. Method for fabricating the recording liquid as claimed in anyone of the claims 1 to 7, comprising the steps preparing an aqueous solution from at least the resin, amine and water in their specified amounts, then adding the selected pigment in the specified amount and stirring, and thereafter carrying out a dispersion treatment. The method as claimed in claim 11, wherein the aqueous solution is prepared by stirring until dissolution. The method as claimed in claim 11, wherein after the pigment addition and prior to the dispersion treatment, the liquid is pre-mixed to improve wettability of the surface of the pigment.

Inventors: NOGUCHI HIROMICHI, SUGA YUKO, NOGUCHI, HIROMICHI, SUGA, YUKO
Applicants: CANON KK, CANON KABUSHIKI KAISHA
Application year: 1989
Main classification: C09D11
IPC codes: C09D11