Dye-bath accelerating device

Abstract: The aim of the invention is to present two solutions consisting in: for the first, having combined in an Overflow machine and to the fabric conveyance device of the traditional Overflow and parallel to the first , an accelerating device made up by a subhorizontal pipe having the structure of a nozzle-like choking device into which is inserted the end section of a funnel-shaped mouthpiece of the fabric the first section of which is hydraulicly joined to the adduction tubing of the bath to the Overflow basin by a tubing intercepted by a valve, while the intermediate chamber, formed between the internal wall of the first section of the choking device and the final section of the funnel-shaped mouthpiece is joined by a second tubing to a second high head pump, but of delivery equal to a fraction of that feeding the Overflow conduit which draws from the bottom of the kier more dye-bath with which through the Venturi effect, is brought about an acceleration of the dye-bath coming from the Overflow conduit and consequently of the fabric in it contained. For the second solution in having substituted the traditional Overflow system with a device made up by a conduit at an inclined position through which passes the fabric formed into a cord having the structure of a nozzle-like choking device, in the first section of which is inserted the end section of a funnel-shaped mouthpiece for the introduction of the fabric, said mouthpiece being enclosed and in communication with a chamber in which flows the dye-bath drawn by a pump from the bottom of the kier while the annular intermediate chamber formed between the internal wall of the first section of the choking device and the final section of the funnel-shaped mouthpiece is joined by a tubing intercepted by a valve to a second high head pump drawing from the bottom of the kier more dye-bath which, by the Venturi effect, is brought about an acceleration of the dye-bath coming from the first conduit and consequently of the fabric in it contained.

Description: The finding belongs to the field of machines of the Overflow type for dyeing of fabric and it refers to a means for accelerating the dye-bath. Dyeing machines operating with the Overflow system for the dyeing of fabrics are already known in the field. They are made up of kiers having a conduit through which the fabric passes wound up in a cord-like fashion, said conduit being connected to their tops in a subhorizontal position. The fabric is taken to the mouth of said conduit being funnel-shaped at the top by a lifting reel which pulls the tip of the wound-up cord in the kier, reaching the vertical base of the reel thanks to the force given by the weight of the fabric on the opposite side of said tip. The dragging means of the fabric in the Overflow conduit is made up of the same dye-bath contained in a basin, called the introduction basin, in which is housed said funnel and from which said liquid, taken from the kier, preheated by passing through a heat exchanger and brought to the basin by means of a pump,overflows into the funnel. The ring-shaped fabric after a certain number of these turns, kier,reel and Overflow conduit gets the required colouring. Since this machine treats fabrics with care it is particularly suitable to dye plush fabrics, delicate fabrics in particular those of vegetable or animal fibre without causing damage or movement of the woof. This kind of machine however, has a few drawbacks in that it requires a rather high water absorbtion ratio to make the fabric, which folds up vertically in the kier, float or in an excessive length of the kier and /or vertical distance of the Overflow conduit from the kier so that the heavy accumulation of fabric provides the necessary urge to move the fabric in the kier towards to reel; and above all in that the translation velocity of the fabric through the flow conduit is rather slow (about 150 mt. per minute) therefore a rather long dyeing time. Acceleration of the translation velocity of the fabric has been obtained to a certain degree, by blowing air or steam into the Overflow conduit, but these systems cannot be applied to all kinds of fabrics accepted by Overflow machines, but only to a small range of delicate fabrics. The Fr - A - 2.315.564 patent proposes a system where a single pump will operate a hydraulic turbine that will rotate a fabric return reel and simultaneously refill the overflow basin with dye-bath and, as shown in the example in Fig. 3, allow liquid to enter a chamber, connected by means of lateral pipes to the flow conduit, where additional dye-bath is allowed to enter the flow conduit, in order to accelerate the dye- bath process. This system would not be able to function satisfactorily, as it would be necessary to use a pump with a total head flow capacity of elevated dimensions, that would require a power supply superior to that necessary for the operation of each of the devices and, as such, it could be of no practical use. The Fr A - 2.108.340 patent proposes a Jet system (high speed conveying) for damp textile material operation, with fabric movement by means of two Venturi effect injectors, placed in reciprocal positions, in order to move the fabric first in one direction, then in the other and, in certain cases, to reduce the conveying speed - for particularly delicate fabrics - by using the two injectors simultaneously, but with different flow rates. In this manner an opposing objective to the present patent is proposed, which is that of accelerating the conveying speed in an overflow system (low speed conveying for delicate fabrics). We have found, and it is the object of the present invention, that if the velocity of the dye-bath that contains the fabric is accelerated after a first contact with it, it is possible to increase the translation velocity of the fabric considerably, more than doubling the time, thus obtaining both the advantage of diminishing the dyeing time and reducing the soaking time of the fabric folded in the kier and therefore the time in which the fabric suffers for the folds. The finding consists in joining to the fabric conveying device of the traditional owerflow an accelerating device mounted in parallel and connected to the fabric conveying device. The accelerating device is made up of an horizontal cylindrical first section, joined with a cone-shaped section to a horizontal cylindrical conduit with a smaller diameter, and a device for introduction of the fabric comprising a tube with a first section having a funnel-shaped end and being connected by a branch pipe to the adduction tube of the fabric conveying device and a final section inserted coaxially in the cylindrical first section for the entire length thereof and positionned so as to form with the cone-shaped section a Venturi device, the intermediate annular chamber formed between the internal wall of the cylindrical first section and the final section of the device for introduction of the fabric being joined by a tube to a second high head pump that draws additional dye-bath from the bottom of the kier which, by Venturi effect, brings about an acceleration of the dye-bath coming from the device for introduction of the fabric and, consequently, of the fabric contained therein, when the fabric is fed in the accelerating device rather than in the overflow funnel. It turns out that the fabric previously introduced in the form of a ring-shaped cord in said accelerator, is at first soaked and surrounded by the dye-bath coming from the Overflow conduit and subsequently the dye-bath introduced at high pressure in the choking device works as an accelerator on the dye-bath coming from the Overflow conduit considerably increasing the speed and consequently that of the fabric therein contained. The machine is also capable of working as a traditional Overflow by excluding from the circuit the accelerating device according to the patent. A second form of realization has been found, which allows to realize a dyeing machine for fabrics with both devices into a single device capable of working traditionally according to the Overfolw method of dyeing or in an accelerated way without having to rearrange the fabric according to the needs into the mouthpiece of one or the other of the two parallel devices. With such devices the performances of the machines are improved. The device is made up of a first chamber, serving as an overflow basin, enclosing and in communication with the upper section of a first part of the fabric conveying conduit, said upper section having a funnel-shaped end for introduction of the fabric, the dye-bath drawn by a first pump from the bottom of the kier being introduced into the first chamber by means of a tube intercepted by a valve. The said first chamber is followed by a second annular chamber formed between a cylindrical section, joined with a cone-shaped section to a second part of the fabric conveying conduit, and the final section of the first part of the fabric conveying conduit which is positionned within the second chamber so as to form with the cone-shaped section a Venturi device, the second chamber being connected by a tube intercepted by a valve to a second high head pump which draws from the bottom of the kier additional dye-bath which, by Venturi effect, brings about an acceleration of the dye-bath comig from the first part of the fabric conveying conduit and, consequently, of the fabric contained therein. The invention will be better explained with the description of two examples of realization to be considered exemplifying and not limiting in any way and illustrated by the enclosed drawings in which: Fig. 1 - The machine according to the first example of realization of the invention working as a traditional Overflow; Fig.2 - The machine according to Fig. 1 working with accelerator of the dye-bath; Fig. 3 - The machine according to the second example of realization of the invention working as a traditional Overflow; Fig. 4 - The machine according Fig. 3 working with the acceleration of the dye-bath. With reference to the Fig. 1 and 2 we present a dyeing machine according to the first example of the invention made up by: a kier on the top of which is arranged a reel 3 to pull the fabric, the Overflow basin 4 in which is inserted the Overflow funnel 5 and the relative conduit 6 . The dye-bath 8 contained in the bottom of the kier 2 gets to the Overflow basin 4 through the conduit 9 urged by a pump which is not indicated in the drawings drawing the liquid from the bottom of the kier 2 and after having passed it through a heat exchanger, also not included in the drawings, it is introduced in conduit 9 and from here to basin 4 and overflowing in funnel 5 and into the Overflow conduit 6 with the fabric 10. With this device the machine works as a traditional Overflow so that the fabric 10 formed into a ring and soaking in the kier is pulled by the reel 3 and made to adhere to it by a previous transit on the roller 7, dropped into the Overflow funnel, and from here to conduit 6 where it is delicately dragged by the liquid running therein, and returning in the kier where it folds up, see fig. 1. Parallel to the Overflow conduit is arranged a choking device 11 made up by: a cylindrical first section 12 joining in a cone-shaped manner to a cylindrical conduit of less diameter 13, said section 12 being connected at a median position to a tube 14 provided with an interception valve 15 coming from a high head pump drawing the dye-bath 8 from the bottom of the kier 2 and directing it at a high speed through the tubing 14 to the first section 12 of the choking device. In the said cylindrical first section 12 of the choking device 11 is also inserted coaxially and for the whole length of said cylindrical section 12, a tube 16 with a funnel-shaped end which is joined by a branch pipe 17 to the first device conduction tube 9 of the dye-bath to the Owerflow basin tubing 17 intercepted by a valve 18, and with the other end placed in a reciprocal position to the cone-shaped part of the section (12-13) in order to produce the Venturi effect. Facing the funnel-shaped mouthpiece of tube 16 is arranged a reel 19 working in neutral or operated by a motor. With this system, see fig. 2, the cord-like fabric coming from the kier, after having passed on the reel 19, is directed through funnel 16 to the choking device 11 at this point rather dry and thus here soaked by the dye-bath sent through conduit 17 branching from conduit 9 and dipped in it and subsequently proceeding through the choking device and receiving with the dye-bath containing it, a considerable acceleration by dye-bath 8 introduced under pressure in the annular chamber between the cylindrical first section 12 of the choking device and the tubing section 16 coaxially introduced in it. We have found that with this system, it is possible to treat delicate fabrics at a high speed, up to 400mt/per minute and above to that normally achievable using the traditional Overflow system. We shall now describe the second example. With reference to Fig. 3 and 4 a machine according to the invention made up by: a kier 22 on the top of which is arranged a reel 23 to pull the fabric 24. Facing the reel 23 at an inclined position towards the fabric collecting basin is arranged the device according to the invention formed by a choking device 25 having a cylindrical first section 26 joining in a cone-shaped manner to the cylindrical conduit of less diameter 27. The section 26 is joined at about a median position to a tube 28 provided with an interception valve 29 and coming from a high head pump 30 drawing the dye-bath 31 from the bottom of the kier 22 and directing it at a high speed through the tubing 28 to the first section 26 of the choking device. On the first section 26 of the choking device 25 is also set up coaxially the inferior section of a conduit 32 having a funnelshaped mouthpiece with an opening under it 33 allowing it to communicate with an annular chamber 34 set up on the first section 26 of the choking device. The chamber 34 enclosing the tube 32 is in turn joined to a conduit 35 provided with an interception valve 36 and to a pump 37 which draws the dye-bath 31 from the bottom of the kier 22. It's functioning is now described:- When the machine works as a traditional Overflow, the fabric 24 formed into a ring and soaking in the kier 22 is pulled by the reel 23 and dropped in the funnel 32 and from here dipped in the dye-bath, dragged by the same dye-bath drawn through conduit 35, passes through chamber 34 by opening 33 into the funnel-shaped tube 32 returning in the kier where it folds up. When the interception valve 29 is also open, the fabric dipped in the dye-bath coming from the traditional Overflow conduit 35 receives a considerable acceleration in the choking device 25 by the dye-bath introduced under pressure in the annular chamber formed between the cylindrical first section 26 of the choking device and the tubing section 32 coaxially introduced in it.

Claims: An accelerating device for the fabric in overflow machines, made up of a kier (2), with a fabric conveying device on top, said fabric conveying device comprising an overflow basin (4) into which is inserted an overflow funnel (5) for introduction of the fabric (10), the overflow funnel (5) being connected to an overflow conduit (6) and the dye-bath being fed into the overflow basin (4) by means of a first pump through an adduction tube (9), the machine functioning as a traditional overflow machine when the fabric (10) is fed into the overflow funnel (5), said accelerating device (11) being characterized by the fact that it is mounted in parallel and connected to the fabric conveying device and that it is made up of an horizontal cylindrical first section (12), joined with a cone-shaped section to a horizontal cylindrical conduit (13) with a smaller diameter, and a device (16) for introduction of the fabric (10) comprising a tube with a first section having a funnel-shaped end and being connected by a branch pipe (17) to the adduction tube (9) of the fabric conveying device and a final section inserted coaxially in the cylindrical first section (12) for the entire length thereof and positionned so as to form with the cone-shaped section a Venturi device, the intermediate anular chamber formed between the internal wall of the cylindrical first section (12) and the final section of the device (16) for introduction of the fabric (10) being joined by a tube (14) to a second high head pump that draws additional dye-bath from the bottom of the kier (2) which, by Venturi effect, brings about an acceleration of the dye-bath coming from the device (16) for introduction of the fabric (10) and, consequently, of the fabric (10) contained therein, when the fabric (10) is fed in the accelerating device (11) rather than in the overflow funnel (5). An accelerating device for the fabric in overflow machines, comprising a kier (22) and a fabric conveying conduit (27, 27') arranged at an inclined position on the top thereof, whereby the fabric (24) is accelerated by introducing additional dye-bath in the fabric conveying conduit (27, 27'), said accelerating device (25) being characterized by the fact that it is made up of a first chamber (34), serving as an overflow basin, enclosing and in communication with the upper section of a first part (27') of the fabric conveying conduit, said upper section having a funnel-shaped end for introduction of the fabric (24), the dye-bath drawn by a first pump (37) from the bottom of the kier (22) being introduced into the first chamber (34) by means of a tube (35) intercepted by a valve (36), and that said first chamber (34) is followed by a second annular chamber formed between a cylindrical section (26), joined with a cone-shaped section to a second part (27) of the fabric conveying conduit, and the final section of the first part (27') of the fabric conveying conduit which is positionned within the second chamber so as to form with the cone-shaped section a Venturi device, the second chamber being connected by a tube (28) intercepted by a valve (29) to a second high head pump (30) which draws from the bottom of the kier (22) additional dye-bath which, by Venturi effect, brings about an acceleration of the dye-bath comig from the first part (27') of the fabric conveying conduit and, consequently, of the fabric (24) contained therein. Device according to claim 1 characterized by the fact that the second high head pump directing the dye-bath through a tube (14) in the intermediate chamber of the accelerating device (11) has a delivery equal to a fraction of the delivery of the first pump, which has the function of feeding the traditional overflow basin (4) and which, when the accelerating device is functioning, feeds the branch pipe (17) which directs the dye-bath coming through the first pump into the first section of the device (16) for introduction of the fabric. Device according to claim 2 characterized by the fact that the second high head pump (30) directing the dye-bath in the second chamber has a delivery equal to a fraction of the delivery of the first pump (37) having the function of feeding the first chamber (34).

Inventors: BRAZZOLI GIANPIETRO, BRAZZOLI, GIANPIETRO
Applicants: BRAZZOLI SPA
Application year: 1989
Main classification: D06B3
IPC codes: D06B5, D06B3