Float chamber

Abstract: A jumper valve (15) for use in the float chamber (1) of a boiling water unit. The valve consists of a body (15) of circular horizontal cross section having a vertical outer wall (12). The inner portion of the valve body includes a central circular cut-out seat portion (16) to accommondate a cylindrical seal (13), the wall of the valve seat (16) between the cut-out portion and the outer wall (12) being sloped in the manner of the surface of the frustrum of a cone (14).

Description: This invention relates to boiling water units having a float chamber and is more particularly concerned with the float chambers of boiling water units such as depicted and described in the specification of Australian Patent 531449, the disclosure of which is incorporated herein by reference. In such a conventional boiling water unit, a float chamber is located beside the upper portion of the boiling water tank, the arrangement being such that the water level in the float chamber is identical with that in the boiling water tank. When boiling water is drawn off from the tank, the water level in both the float chamber and the boiling water tank is lowered and a float, arranged to float on the water in the float chamber, falls with the falling water level in the float chamber. A float arm connected to the float opens a valve when the float has fallen to a predetermined level, the valve when opened allows cold water under mains pressure to enter the float chamber. One problem associated with cistern fed type boiling water units resides in the capacity to activate the thermostat sensor to switch on the heating element in the boiling water tank as soon as possible after water has been drawn from the boiling water tank. In conventional such boiling water units, a jumper valve has been provided alternatively to shut off and allow flow of water from the mains supply to the float chamber. Above the maximum water level in the float chamber, conventional boiling water units incorporate a gauze sleeve housing a sensor. This sensor is provided for the detection of water temperature in the float chamber and is adapted to activate the heating element in the main tank when a drop in water temperature in the float chamber is detected. Conventional boiling water units have been provided with a tongue on the float arm for the diversion of some of the water entering the float chamber from the mains to the aforesaid gauze sleeve, whereupon the sensor, once sensing the temperature of the water entering the float chamber from the mains, will activate the aforesaid heating element. This arrangement has proven satisfactory, but nevertheless is an arrangement which, for optimum operation of the unit, might be improved upon. The invention is concerned with the provision of an improved boiling water unit. According to the present invention a boiling water unit comprising a main tank in which, in use, water is heated and from which, in use, heated water is drawn off and a float chamber into which, in use, water under supply pressure is admitted for transfer to the main tank, the float chamber comprising a nozzle to permit inflow of water to the float chamber, a float arm carrying a float at one end and being adapted to pivot about its opposite end and a temperature sensor for controlling the heating of water in the main tank, is characterised in that a valve seat is affixed to the float arm to close the nozzle to prevent inflow of water to the float chamber in response to elevation of the water level in the float chamber and the valve seat has a hollowed portion which is at least partially surrounded by a ramp surface and a sealing member shaped for accommodation in the hollowed portion, the arrangement being such that in use of the unit, water entering the float chamber through the nozzle, first contacts the sealing member and is deflected, in part, from the sealing member to contact and activate the sensor. By way of example only, one embodiment of apparatus in accordance with this invention will now be described with reference to the accompanying drawings wherein:- Figure 1 is a section of a float chamber of a boiling water unit; Figure 2 depicts the jumper valve indicated at B in Fig. 1 in its open position; and Figure 3 depicts the jumper value of Fig. 1 in its closed position. In the drawings, a float chamber 1 contains water 2 at a level which indicates that boiling water has been extracted from the main tank (not shown). A float 3 and float arm 4 operate by virtue of a pivot 5. A jumper valve as shown generally at 15 is open as depicted in Fig. 2 so that water 10 is permitted to enter float chamber 1 through nozzle 11. The jumper valve 15 is provided with a ramp surface 14 and a side wall 12. Water 10 entering float chamber 1 under pressure first strikes a sealing member 13 accommodated within a central hollowed portion of the valve (15), and is then dissipated into the float chamber 1, some of water 10 being included in a spray 8 which strikes a gauze sleeve 6 which houses a sensor 7. Some of the water incorporated in the spray 8 will strike the sensor 7 which will operate the heating element for the main tank. As water continues to enter the float chamber 1, the float 3 will rise as the surface level of water 2 rises. In due course, the jumper valve 15 will assume the position indicated in Fig. 3 relative to the nozzle 11, closing off the inflow of water to the float chamber 1. Clearly, under the pressure of water 10, the sealing member 13 will expand and for this reason an expansion gap is left between the sealing member 13 and the valve seat 16 as depicted in Fig. 2. Under expansion of the sealing member 13, this expansion gap will be fully occupied by the expanding sealing member 13 which will rest against valve seat 16. When the water level in the float chamber 1 is again lowered, and water again enters the float chamber 1 through the nozzle 11, the jumper valve 15 will again assume its location relative to the nozzle 11 as indicated in Fig. 2 and the sealing member 13 will contract as shown in Fig. 2. The preferred thickness of the sealing member 13 is in the order of 2 millimetres and the preferred opening gap 17 is approximately 1 millimetre. The provision of the expansion gap between the sealing member 13 and the seat 12 serves to prevent any tendency of the sealing member 13 to buckle under closing pressure.

Claims: A boiling water unit comprising a main tank in which, in use, water is heated and from which, in use, heated water is drawn off and a float chamber (1) into which, in use, water under supply pressure is admitted for transfer to the main tank, the float chamber (1) comprising a nozzle (11) to permit inflow of water to the float chamber (1), a float arm (4) carrying a float (3) at one end and being adapted to pivot about its opposite end and a temperature sensor (7) for controlling the heating of water in the main tank, characterised in that a valve seat (15) is affixed to the float arm (4) to close the nozzle (11) to prevent inflow of water to the float chamber (1) in response to elevation of the water level in the float chamber (1) and the valve seat (15) has a hollowed portion which is at least partially surrounded by a ramp surface (14) and a sealing member (13) shaped for accommodation in the hollowed portion, the arrangement being such that in use of the unit, water entering the float chamber (1) through the nozzle (11), first contacts the sealing member (13) and is deflected, in part, from the sealing member (13) to contact and activate the sensor (7). A boiling water unit according to claim 1 characterised in that the sealing member (13) has a substantially flat surface adapted for sealing contact with the nozzle (11). A boiling water unit according to claim 1 or 2, characterised in that the sealing member (13) comprises rubber or a rubber substitute material. A boiling water unit according to claim 1, 2 or 3, characterised in that the sealing member (13) is of such dimensions as to loosely fit within the hollowed valve seat portion (16) at normal operating temperatures of the unit, but is adapted to expand under pressure occasioned by contact of the nozzle (11), forcing the sealing member (13) against the valve seat (16), at least substantially to close the hollowed valve seat portion (16) when the float (3) rises in the float chamber causing the pivot arm (4) to elevate the valve seat (16) and the sealing member (13) to close the nozzle (11). A boiling water unit according to any one of claims 1-4, characterised in that the sealing member (13) is cylindrical and is of a thickness greater than the width of the gap between the nozzle (11) and the sealing member (13) when the float rests on the chamber bottom. A boiling water unit according to any one of claims 1-5, characterised in that the ramp surface (14) is frusto-conical and completely surrounds the hollowed valve seat portion (12).

Inventors: MARTIN CHRISTOPHER ROY, MASSEY RAYMOND DENNIS, MARTIN, CHRISTOPHER ROY, MASSEY, RAYMOND DENNIS
Applicants: ZIP HEATERS AUST PTY LTD, ZIP HEATERS (AUST.) PTY LIMITED
Application year: 1989
Main classification: F16K31
IPC codes: B05B1, G05D23, G05D9, F16K31, A47J31