An improved method of ion exchange and apparatus for carrying out said method

Abstract: The present invention relates to a method of reducing the concentration of contaminant ions, preferably nitrate ions, in impure water. The method comprises steps of: a) passing the impure water through an ion exchange resin to substitute regenerant ions from the resin for dissolved contaminant ions; b) passing a relatively dilute aqueous solution of wash-out ions through said resin to substitute wash-out ions for contaminant ions bound to the resin and; c) passing a relatively concentrated aqueous solution of regenerant ions through said resin to substitute regenerant ions for wash-out ions bound to the resin. The affinity of the resin to wash-out ions diminishes from being greater than that for contaminant and regenerant ions when exposed to a relatively dilute ionic solution to being less than that for said contaminant and regenerant ions when exposed to a relatively concentrated ionic solution. The method allows simplified ion exchange apparatus to be utilised, since the raw water, wash-out solution and regenerant solution may all be passed through the ion exchange resin in the same direction.

Description: The present invention relates to an improved method of ion exchange and to apparatus for carrying out said method. In particular, the present invention relates to a method of removing ionic impurities from water, using an ion exchange resin to remove the unwanted ions from solution. In a conventional ion exchange process, water containing a solution of a contaminant first ionic species is passed through a column of ion exchange resin, said first ionic species becomes bound to the resin and, the resin releases into solution a second ionic species, which had previously been bound to the resin. The resin has a greater affinity for the first species than the second species and the second species is not considered a contaminant when the water is used for its intended purpose. Alternatively, the second species maybe hydroxide or hydroxyl. Once the resin becomes fully loaded with the comtaminant species, it is regenerated by passing a concentrated solution of the second, or regenerant species through the column. The regenerant species displaces the contaminant species under these conditions primarily by mass action, because it is present in a very great excess. Thereafter, the resin may be used for further removal of the contaminant species. The identity of the first and second ionic species may be varied, so long as the resin will bind to the first or contaminant species in preference to the second or regenerant species, unless the water surrounding the resin has a large excess of the regenerant species dissolved therein, as it has during regeneration. More than one contaminant species may be present in the water prior to treatment and more than one regenerant species may be employed on the same column, so long as the resin's affinity for the contaminant species is greater than its affinity for the regenerant species. The removal of nitrate from water by anion exchange is well known. In such a process, the water to be denitrified is passed through a column of anion exchange resin. Most raw waters contain dissolved sulphates in addition to nitrates and standard ion exchange resins take up anions in the following order of preference: Sulphate-nitrate-chloride/bicarbonate (the affinities for chloride and bicarbonate do not differ greatly). Other resins exhibit different orders of preference; for example so called Nitrate selective resins show a reversed order of preference to the foregoing. When the nitrate content of the water leaving the column exceeds the desired level, the resin is fully loaded and the run is interrupted and the column has to be regenerated. A column of standard resin may be regenerated with a strong chloride solution, normally in the form of sodium chloride. Following regeneration with chloride, all the ions removed from the water being treated in the subsequent run, are replaced by chloride. This may yield an unacceptably high chloride concentration in the final water composition. The ratio of dissolved bicarbonate to chloride should be maintained at or above 2:1 (the bicarbonate being more abundant) to avoid the dezincification of brass plumbing fittings by chloride. Therefore, where required, partial regeneration with bicarbonate in addition to chloride is used, to improve the quality of the product water. The object of regeneration, therefore, is to restore the column as far as economically possible to the chloride or the chloride and bicarbonate form, before the next product run. For chemical economy, only a part of the total available ion exchange capacity of a given resin is normally regenerated. However, even under such a regime, the regeneration procedure still requires an excess of regenerant. It therefore produces a waste which contains the sulphate and nitrate removed from the water, plus a substantial amount of surplus chloride (and possibly bicarbonate) regenerant. This waste of substantial quantities of regenerant raises the costs of the process, both with respect to the demand for regenerant chemicals and with respect to the disposal of the spent effluent. Disposal can present serious difficulties in some locations, where the possiblity of spent regenerant being put on the land, or otherwise disposed of to the environment is undesirable and may be restricted. It is the high chloride content of the spent effluent, which usually prevents disposal of spent regenerant into the environment. The problem is particularly acute with waters containing a high sulphate to nitrate ratio. The standard resin removes sulphate before nitrate, which reduces the resin's effective capacity for nitrate, shortens production runs, increases the regenerant demand and the amount of spent regenerant for disposal. Nitrate specific anion resins which have been developed specifically to overcome this difficulty only overcome it in part and, also show a reduced capacity for nitrate in the presence of large amounts of sulphate in the water. US-A-2723245 and US-E-29680 both disclose methods of regenerating strongly basic quarternary ammonium amine anion exchange resins into their hydroxide forms from substantially neutral monovalent anion forms, such as the chloride, nitrate or bromide forms. Both methods involve the displacement of the "neutral" anions with a polyvalent species and the subsequent displacement of the latter with hydroxide ions. The thus regenerated resins are used to convert neutral salt solutions, such as aqueous sodium chloride into basic solutions, such as aqueous sodium chloride, or in the neutralization of strong acids. BE-A-896812 discloses a method of regenerating an anion exchange resin from the nitrate form to the bicarbonate form, by treating the resin with a solution of chloride ions, followed by a solution of bicarbonate ions. CH-A-643754 discloses a similar process in which the resin may be treated with sodium hydroxide followed by carbondioxide gas, in place of the bicarbonate solution. According to the present invention there is provided a method of reducing the concentration of contaminant ions in impure water, said method comprising the cycle of: (a) passing said impure water through an ion exchange resin to substitute regenerant ions from the resin for dissolved contaminant ions, thereby reducing the concentration of the contaminant ions in the water; (b) passing an aqueous solution of poly- or divalent wash out ions, at a first total ionic concentration, through said resin to substitute wash-out ions for contaminant ions bound to the resin and; (c) passing an aqueous solution of regenerant ions, at a second total ionic concentration which is higher than the first total ionic concentration, through said resin to substitute regenerant ions for wash-out ions bound to the resin; wherein the affinity of the resin for wash-out ions is greater than that for contaminant or regenerant ions at the first total ionic concentration and less than that for contaminant or regenerant ions at the second total ionic concentration, and wherein the regenerant ions are selected from the group consisting of chloride and bicarbonate ions. The term "wash-out ions" is used to define an ionic species having properties with respect to any ion exchange resin, regenerant ionic species, or contaminant ionic as set out above. This is a well known property of polyvalent ions. The resin used in the method of the present invention may be a standard ion exchange resin, however the invention is not limited to the use of such a resin and any form of resin whose properties allow the practice of the inventive method, may be employed. Since the method of the present invention takes advantage of differences in the resin's affinity to different ionic species during steps (b) and (c), as opposed to relying on a significant excess of regenerant ions to force the contaminant ions out of the resin, by mass action, considerably less regenerant material is required. This both reduces chemical costs and the problem of disposing of the spent effluent. The latter being especially important where the regenerant ion is environmentally undesirable, such as chloride. Preferred features and aspects of the invention are defined in the sub-claims appended hereto. Preferably, the affinity of the resin to bind both contaminant and regenerant ions is substantially insensitive to variations in the total ionic concentration in solution about the resin and the water to be treated may be contaminated with wash-out ions as a second contaminant species, which ions are exchanged for regenerant ions during step (a), the purification step. Advantagously, when the wash-out ions are present in the contaminated water, step (b), the wash-out step, may comprise a continuation of the purification step after the concentration of contaminant ion has risen above a predetermined level, above which the water would not be suitable for its intended use. Advantageously, the solution of wash-out ions is passed through the resin in the same direction as the impure water in the purification step (a). The solution of regenerant ions also may be passed through the resin during the regenerant step (c) in this same direction. Passing all the solutions through the resin in the same direction, known as "co-flow" operation, allows considerable simplifications to be made in the apparatus employed to carry out the method of the present invention. Hence said apparatus is more easily constructed and costs less to construct. Additionally, operating the resin in co-flow causes the ionic composition of the treated water to remain relatively stable over time and thus easier to deal with. In an embodiment, all said ions are anions. Furthermore, a plurality of contaminant ions of different species may be present and additional regenerant ions of differing species may be employed, so long as the affinity of the resin to any species of contaminant ion is greater than its affinity to any species of regenerant ion and, the affinity of the resin to the wash-out ions varies above and below its affinity to the contaminant and regenerant ions in the manner set out above. In a most preferred embodiment the contaminant ions are nitrate, possibly in admixture with sulphate, and the wash-out ions are sulphate. The regenerant ions are preferably chloride, possibly followed by bicarbonate or in admixture therewith. The methods of the present invention are particularly suited to treating water which contains up to 10mg equivalents per litre of each specific ionic contaminant species. The concentration of wash-out ions is preferably up to 40mg equivalents per litre and more preferably up to 30mg equivalents per litre. The concentration of regenerant ions should be over 500mg equivalents per litre and preferably over 1000mg equivalents per litre. This invention finds a particular application in the denitrification of water, minimises the difficulties otherwise experienced in denitrifying water and is especially applicable to those waters containing substantial amounts of sulphate. The affinity of ion exchange resins for sulphate ions is a function of this ion's bivalent nature, and its high affinity at low total ionic concentrations diminishes rapidly at high total ionic concentrations. In fact, regeneration with concentrated brine removes sulphate quite readily, whereas mono-valent nitrate, whose affinity is substantially unaffected by the total ionic concentration, is less easily removed. The sulphate-containing solution used for the wash-out step may be obtained in various ways. Given a raw water with a high sulphate:nitrate content, the simplest method is to continue the purification step past its determination point, running the product to waste, and using the resin's high affinity for sulphate to load it with more sulphate in place of nitrate. However, this is wasteful in water and time. In the regeneration following the wash-out step, the sulphate loaded resin is so easily regenerated, that the early and middle portions of the resulting eluate contain almost no excess regenerant and the anionic content is almost entirely sulphate. Thus a fraction of this eluate may be recovered as a source of sulphate for the wash-out step in the following cycle. In one method, this recovered sulphate may be added to the raw water to enhance its sulphate content, but at a sufficiently low concentration for the resin's affinity for sulphate to remain high. This device reduces the waste of both water and time, as compared with using only raw water for the wash-out step, a similar result is nevertheless achieved. Alternatively, recovery of spent eluate in the manner set out above, in some cases may produce such an abundance of sulphate that, even if the recovered solution is applied at or near its full strength, the excess of sulphate available will be sufficient to load the resin to the desired level through the mass action of the excess sulphate. This reduces the waste of water and time even further. The wash-out step may be applied in co-flow or counter-flow (i.e the same direction of flow as the water being denitrified, or the opposite direction, respectively). In normal conditions co-flow appears to give better results. The wash-out step may be performed by either of these methods, provided the supply of sulphate and its concentration are such that the resin is converted substantially to the sulphate form. After a wash-out step by either of these methods, the desired degree of regeneration can be achieved with a much smaller excess of regenerant than would have been the case without the wash out step. The ease with which sulphate-loaded resin may be regenerated may be exploited further. In conventional denitrification by ion exchange, counter-flow regeneration is frequently required in order to obtain the necessary degree of regeneration at the exit end of the column, in order to yield a product water whose residual nitrate content is acceptable. The method of the present invention allows the desired product quality to be obtained with an economical quantity of regenerant applied in co-flow, after the wash-out step, which is simpler and uses a less costly type of ion exchange apparatus. In cases where water quality considerations call for the resin to be regenerated with bicarbonate as well as chloride, the bicarbonate conventionally has been applied to the resin separately, after the chloride. After a wash-out step in accordance with the present invention however, the ease with which sulphate is displaced, makes it possible to use a mixed chloride and bicarbonate regenerant, which simplifies the procedure and reduces the bulk of waste regenerant for disposal. In a most preferred embodiment, the impure water includes nitrate and sulphate contaminant ions, the solution of regenerant ions includes chloride and bicarbonate ions, and at least a portion of the solution derived from the resin in the regenerant step (c), which includes sulphate and bicarbonate ions, is used as a source of sulphate regenerant ions. This solution may be used as a source of sulphate wash-out ions because substantially no chloride ions are passed out of the resin during regeneration and, the bicarbonate ions are not taken up readily by the resin in the presence of sulphate ions. Once the resin is in the sulphate form, after wash-out, the take-up by the resin of bicarbonate is enhanced, thus allowing the use of chloride and bicarbonate ions together in the regeneration step (c). The following example illustrates the advantage of the present invention over conventional methods. Example 1 Water containing 3.0 mg equivalents per litre of sulphate, 1.5 mg equivalents per litre of nitrate and 1 mg equivalents per litre of bicarbonate and chloride respectively was denitrified using a column containing 1 litre of type II macro-reticular anion exchange resin. In all runs the regenerant used was 1 litre of 1000 mg equivalents per litre sodium chloride solution, applied in counter-flow. All production runs were terminated when the nitrate concentration in the product water rose to 0.8 mg equivalents per litre. After three cycles of run and regeneration, the operation of the resin was considered to have stabilized and the volume of water produced was recorded. When operated conventionally, with alternate production runs and regeneration runs, each production run produced 129 litres of water. A second series of trials was then run with an intermediate wash-out step carried out at the end of each production run. In each intermediate wash-out step 33 litres of untreated water, having a sulphate content increased to 26 mg equivalents per litre were passed through the resin. With the wash-out step, each production run produced 171 litres of water. Furthermore, the spent eluate in the control series, that is without any wash-out step, contained 473 mg equivalents of surplus chloride; whereas with the wash-out step, the surplus chloride from the regenerant step was reduced to 280 mg equivalents per litre. Example 2 A water of the composition given below was treated in a column containing 1 litre of Amberlite IRA 910, a conventional macroporous Type II anion exchange resin. The cycle was designed to yield a product of such a quality that when mixed in equal proportions with untreated water, the resulting blend would always contain less than 0.8 mg equiv/1 of nitrate, and whose content of bicarbonate would always be at least twice that of chloride, measured in equivalent units. To achieve this objective, the exchanger was treated with a washout which contained all the spent regenerant from the previous cycle, diluted by rinse water, and further diluted with raw water. Regeneration was in two stages, a chloride solution being followed by a bicarbonate solution. Both washout and regeneration were in co-flow. The column was operated for a number of cycles for the resin and solutions to reach a kinetic equilibrium. The volumes in litres and concentrations in milligram equivalents/litre (meg/1, referring to bulked samples) which were obtained in this way are given in the table below. As all the spent regenerant was re-used for washout, the sole effluent for disposal from this was 25 litres of washout, with a composition: ANION meg/l C1- 6.3 SO4- 11.8 NO3- 8.2 NCO3- 9.1 To achieve the quality specification for the product water by conventional direct regeneration would require roughly 50% higher regenerant usage, calculated in terms of cost to allow for both chloride and bicarbonate. Example 3 A water of the composition set out below was treated with a column containing 1 litre of Amberlite IRA 910 (see Example 2). A fraction of the spent regenerant was retained and diluted with raw water to make up washout for the following run. Regeneration was with sodium chloride in counterflow, and the column operated in such a way that the product always contained less than 0.8 meg/1 of nitrate. The unit was operated for several cycles in order to establish a stable working equilibrium, when the following quantities and concentrations were observed: The product water contained on average 0.47 meg/1 of nitrate, so that the net removal was equivalent to 0.59 meg/1, i.e. 159 meg for the whole run. This nitrate capacity is equivalent to 16% of the NaC1 regenerant applied. Conventional regeneration to achieve a similar product from a water so high in sulphate would take about 50% more NaC1 regenerant.

Claims: A method of reducing the concentration of contaminant ions in impure water, said method comprising the cycle of: (a) passing said impure water through an ion exchange resin to substitute regenerant ions from the resin for dissolved contaminant ions, thereby reducing the concentration of the contaminant ions in the water; (b) passing an aqueous solution of poly- or divalent wash-out ions, at a first total ionic concentration, through said resin to substitute wash-out ions for contaminant ions bound to the resin and; (c) passing an aqueous solution of regenerant ions, at a second total ionic concentration which is higher than the first total ionic concentration, through said resin to substitute regenerant ions for wash-out ions bound to the resin; wherein the affinity of the resin for wash-out ions is greater than that for contaminant or regenerant ions at the first total ionic concentration and less than that for contaminant or regenerant ions at the second total ionic concentration, and wherein the regenerant ions are selected from the group consisting of chloride and bicarbonate ions. A method according to claim 1, wherein at least a portion of the solution passed out from the resin during step (c) is diluted, preferably with impure water, and used as a solution of wash-out ions in a subsequent wash-out step (b). A method as claimed in claim 1 or 2, wherein the affinity of the resin to bind both contaminant and regenerant ions is substantially constant for all variations in the total ionic concentration in solution about the resin. A method as claimed in either claim 1, 2 or 3, wherein the water to be treated is contaminated with wash-out ions as a second contaminant species, which ions are exchanged for regenerant ions during the purification step (a). A method as claimed in claim 4, wherein the wash-out step (b), comprises a continuation of the purification step, after the concentration of contaminant ions passing out of the resin has risen above a predetermined level. A method as claimed in any of the preceding claims, wherein the concentration of wash-out ions is up to 40 meg/l and preferably up to 30 meg/l. A method as claimed in claim 6, wherein the concentration of regenerant ions is over 500 meg/l and preferably over 1000 meg/l. A method as claimed in any of the preceding claims, wherein all said ions are anions. A method as claimed in any of the preceding claims, wherein a plurality of contaminant ions of different species are present and regenerant ions of differing species are employed. A method as claimed in any of the preceding claims, wherein the resin is packed in a column and the solution of wash-out ions is passed through the resin along the column in the same direction as the impure water in the purification step (a). A method as claimed in claim 10, wherein the solution of regenerant ions is passed through the resin along the column during the regeneration step (c) in the same direction as the solution of wash-out ions. A method as claimed in any of the preceding claims, wherein the contaminant ions are nitrate, or nitrate in admixture with sulphate. A method as claimed in claim 12, wherein the wash-out ions are sulphate. A method as claimed in claim 13, wherein the resin exhibits the following order of affinity for anionic species when exposed to a relatively dilute ionic solution; sulphate > nitrate > chloride > bicarbonate. A method as claimed in claim 14, wherein the impure water includes nitrate and sulphate contaminant ions, the solution of regenerant ions includes chloride and bicarbonate ions, and a solution derived from the resin in the regenerant step (c) which includes sulphate and bicarbonate ions, is used as a solution of sulphate wash-out ions in the wash-out step (b).

Inventors: SOLT GEORGE STEFAN, SOLT, GEORGE STEFAN
Applicants: SOUTH STAFFORDSHIRE WATERWORKS, THE SOUTH STAFFORDSHIRE WATERWORKS COMPANY
Application year: 1989
Main classification: B01J49
IPC codes: B01J41, B01J49