PILE-HANDLING APPARATUS

Abstract: An apparatus for handling palletized piles (1) of sheet-shaped materials comprises a first carriage (2) with a fork tower (5) which may be swung between a vertical and a horizontal position, a second carriage (3) with a frame (14) and a pallet supporting surface (15) which may rotate about a vertical axis and means (4) for controlling the functions of the apparatus. The apparatus is intended for delivering a pile (1) at a production machine, the side which is aligned by the fork tower (5) being placed against the production machine. The forks (6, 7) of the fork tower may catch the pile (1) and while this pile is conditioned the second carriage (3) is moved into position for placement of the conditioned and aligned pile hereon. While the second carriage (3) brings the pile into position in the production machine a new pile may be placed in the apparatus for conditioning and alignment and thus stops in the supply to the production machine may be avoided.

Description: PILE-HANDLING APPARATUS BACKGROUND OF THE INVENTION The present invention relates to an apparatus for handling palletized piles of sheet-shaped materials, especially by the admission or removal of the pile to or from a production machine, e.g. for printing, press¬ ing or punching of the materials, which apparatus comprises a fork tower having two sets of mutually movable forks for holding and invert¬ ing the pile and is arranged for swinging between a substantially ver¬ tical and a substantially horizontal position. Today's production machines for handling sheets within the graphic arts industry are highly developed machines where the raw material, viz. sheets of paper or board, is fed to the machine as palletized sheet pile. Normally, the machines are provided with an automatic feeding device thus permitting the content of the pallet to be used up without stopping the machine. When the feeding pallet, i.e. the pallet used in the admission of sheets, is empty the machine is stopped and a new pallet is placed in position in relation to the feeding device of the machine. This involves a period of rearrangement which may typi- cally be in the order of 10 minutes. However, most modern production machines are constructed so that they may continue the production sub¬ stantially uninterrupted provided a new palletized sheet pile is in position in relation to the feeding device and in a ready-to-use con¬ dition. The following conditions have to be fulfilled before a palletized pile of sheets can be fed automatically into the production machine; that the pallet should be orientated correctly so that the sheets are fed in the right direction, that all the sheets should be piled uniformly orientated, that all the sheets should be aerated immediately before admittance into the production machine, that the pile should be align¬ ed, that the pile should be placed accurately in relation to the feed¬ ing device, and that the pile should be provided with machine pallets or supporting plates which are designed specifically for the production machine. US patent No. 3,670,903 discloses an apparatus which makes it possible to fulfil some of these conditions in a manual and semi-automatic handling of the pile. The apparatus comprises a fork tower with two sets of mutually movable forks. The apparatus is intended for catching a pile, inverting the same and then in turn placing the pile upside down. However, this apparatus is associated with disadvantages as it necessitates time consuming manual handlings between this apparatus and further auxiliary equipment which is necessary to prepare the pile for use in a production machine. Furthermore, stops in the supply to the production machine will also occur each time a new pile is to be inverted. Similar handling problems exist when removing a palletized pile from a production machine. In principle the individual steps for removing the pile take place in reverse order as the pile which is produced at the outlet of a production machine most often has to go through a succeed¬ ing treatment and the steps up to and including the preparing of the pile for introduction into a following production machine may thus be substantially identical with the corresponding steps for the admission of a pile to the first production machine. It is the object of the present invention to provide an apparatus wherein the above-mentioned drawbacks are remedied and which simulta¬ neously enables a continuous accomplishment of the sequence of opera¬ tions for preparing a pile and which simultaneously delivers the pile in a correct position and at the correct moment so that stops are eliminated. This object is achieved with an apparatus according to the present invention which is characterized in that the apparatus comprises a first and a second carriage and means for controlling the functions of the apparatus, that the first carriage comprises means for condition- ing the pile and a frame for said fork tower, and that the second car¬ riage comprises a frame for a pallet supporting surface that may be rotated about a vertical axis and which is connected with means for displacement of the axis and with it the pallet supporting surface in relation to the frame of the second carriage in a substantially hori- zontal plane. An automatic accomplishment of the handling of the pile is hereby a- chieved. In the following this handling will be explained in connec¬ tion with admission to a production machine. The palletized sheet pile arrives either by means of a truck or via a conveyor system which pla¬ ces the pallet in such a position that it can be caught by the forks on the first carriage which is placed furthest from the production machine wherein the sheets are to be treated. The pallet and the pile placed on it are caught by a set of mutually movable forks, a lower set lifting the pallet clear of its support while an upper set of forks are brought into contact with the top side of the pile thus retaining same. Then the pile may be tilted from its vertical position to a sub¬ stantially horizontal position so that the sheets now stand upright. Then it is possible to loosen the hold of the forks on the pile option¬ ally after setting the pile in a slightly obligue position whereby the sheets, e.g. in connection with an aerating or vibration, are brought into contact with the fork tower and hereby the pile is aligned. Simul¬ taneously, it becomes possible to remove the transport pallet if it should be replaced by a machine pallet which is adapted to the produc¬ tion machine to be fed. After conditioning and alignment of the pallet the fork tower is tilted back to its vertical position and the pile which is now supported by a machine pallet is placed on a pallet supporting surface on the second carriage. The second carriage is placed in a position between the first carriage and the feeding device of the production machine. Furthermore, the two carriages are controlled mutually and in relation to the pro¬ duction machine by means of any controlling means, e.g. a rail arrange- ment or by wires placed in the floor. The pallet supporting surface of the second carriage and the pile placed on it may subsequently be ro¬ tated about the vertical axis to place the aligned side of the pile correctly in relation to the production machine and then the carriage conveys the pile into the feeding device of the production machine. The means for displacement of the axis and the pallet supporting sur¬ face enable a completely accurate positioning of the pile in relation to the feeding device as the pile may be displaced transversely in relation to the movement direction of the second carriage. The pile which now is in its proper place may in a manner known per se be brought into contact with the last sheets in the preceeding pile in that supporting tubes permitting removal of the pallet are inserted into the preceeding machine pallet. After removal of the machine pallet the supporting tube may also be removed. The supporting tubes for use in the positioning of the pile into contact with the preceeding pile are known and are not comprised in the present invention. Simultaneously with the second carriage positioning a pile in relation to the feeding device a new pile may be handled by the first carriage. Thus a continuous admission to the production machine may be obtained thus avoiding stops. The described apparatus makes it possible to handle palletized sheet piles through a number of production machines by means of FMS-plants. DESCRIPTION OF THE DRAWING The invention will now be described in further detail with reference to the accompanying drawings wherein Fig. 1 is a partial view of an apparatus according to the invention, Fig. 2 is a view corresponding to the one shown in Fig. 1, but with the two carriages in another mutually position, and Fig. 3-8 are scematic views for illustration of the mode of operation of the apparatus. Fig. 1 and 2 show an apparatus for handling a palletized pile 1 of sheet-shaped materials. The sheet-shaped materials may be made from paper, cardboard, corrugated paper, plastic, metal or combined la i- nates. The apparatus illustrated is intended for use in the admission of a pile 1 to a production machine (not shown) within the graphic arts industry, e.g. for printing, pressing or punching of the sheet-shaped materials. The apparatus comprises a first carriage 2, a second car¬ riage 3 and means 4 for controlling the functions of the apparatus. The first carriage 2 comprises a fork tower 5 with an upper pair of forks 6 and a lower pair of forks 7. The two pairs of forks 6 and 7 are mutually movable so as to catch the pile 1 which is placed on a pallet 8 (either a transport pallet (18, see Fig. 3) or a pallet (20, see Fig. 6) adapted to the actual production achine) . The first car¬ riage is in the fork tower provided with means for conditioning the pile in the form of air nozzles placed in the plane of the fork tower and intended for aeration of the sheets immediately before the intro- duction into the production machine. The air nozzles may be connected with a supply of ionized air or they may be provided with atmospheric air. The air nozzles are arranged to aerate the pile when provided in a substantially horizontal position with the sheets standing upright and with the forks moved apart. The fork tower 5 is arranged so that it may swing between a vertical position (shown in Fig. 1 and 2) and a horizontal position (shown in Fig. 5). Furthermore, the fork tower is arranged for rotation about an axis 9 (see Fig. 5) extending substantially perpendicularly to the pile 1. In the shown embodiment the fork tower 5 is swung between its two positions by means of a jack 10 connected to the frame 11 of the carriage 2 and the fork tower 5. In the embodiment the two carriages 2 and 3 drive on rails 12 and 13, respectively. However, the rails 12 and 13 may also be provided as one pair of rails for both carriages. The second carriage 3 comprises a frame 14. The frame 14 supports a pallet supporting surface 15 which is rotatable about a vertical axis and the pile, in Fig. 2, is shown as rotated in relation to the position shown in Fig. 1. By this rota¬ tion of the pallet supporting surface 15 and the pile 1 placed on it, it becomes possible to place the side la of the pile which has been in contact with the fork tower and which is aligned in contact with a succeeding production machine. The axis may be displaced in relation to the frame 14 as it is borne in an oblong opening (not shown) in the frame and is connected with an operating rod (not shown) which may be activated manually or mecanical- ly. Hereby the supporting surface 14 and the pile placed on it may be displaced transversely to the movement direction of the carriage lenghtwise the rails 13 for a completely accurate positioning of the pile 1 in relation to the feeding device of the production machine (not shown). The pallet supporting surface 15 is preferably supported by a ball-equipped support (not shown) connected to the frame 14 and which enables both the rotation and translation of the pallet support¬ ing surface 15 in relation to the frame 14. The control means 4 comprise the rails 12,13 guiding the movement of the carriage, different position sensors and a control jesk 16 with controls for the driving means for the different individual parts of the apparatus. The control means may also comprise a computer control¬ ling the functions of the apparatus in a desired sequence. Fig. 3-8 illustrate the cycle of operations in handling a pile 1 placed at the apparatus, e.g. by means of a truck, and which pile is to be introduced into the production machine. The pile 1 is placed against a position sensor 17 (see Fig. 1) emitting a signal for the correct posi¬ tioning of the pile in relation to the apparatus. The pile 1 is sup- ported on a transport pallet 18 and the top side of the pile is pro¬ tected by a plate 19. The first carriage 2 moves forward lenghtwise the rail 12 with the forks wide open whereby the lowest pair of forks 7 slides under the pallet 18 while the upper pair of forks 6 slides over the top of the pile 1 and the plate 19. The forks 6,7 are moved towards one another embracing the pile (see Fig. 4). The pile is hereby lifted clear of the support, whereafter it is turned to a substantial¬ ly horizontal position (see Fig. 5). In this position the forks rotate about the axis 9 extending substantially perpendicularly to the pile 1. In this position the grasp of the forks 6,7 on the pile may be re- leased but the fork tower may also be turned back towards the vertical position about 30° whereby it becomes possible to remove the transport pallet 18 and replace this with a machine pallet 20 (see Fig. 6). In this position the pile may also be aerated. However, the pile is nor¬ mally aerated in the horizontal position. The pile 1 is again rotated 180° and the fork tower is turned to its substantially vertical position whereby the pile may be placed on the second carriage 3 which in the mean time is driven into position. The forks 6,7 are opened and deliver the pile 1 on this second carriage. The pile is rotated on the second carriage 180 * about the vertical axis of the pallet supporting surface 15 so that the side la of the pile which was placed and aligned against the fork tower 5 before is now directed towards the production machine. Then the second carriage carries the conditioned and aligned pile towards the production ma- chine (not shown) where a final complete adjustment is performed by means of the above-mentioned means enabling a displacement of the pal¬ let transversely to the rails. Simultaneously with the pile being de¬ livered to the feeding device of the production machine, a new pile may be placed in the apparatus as illustrated in Fig. 3. It is noted that the first carriage 2 may be utilized only for invert¬ ing the pile without performing a conditioning.

Claims: CLAIMS: 1. An apparatus for handling palletized piles of sheet-shaped mate¬ rials, especially by the admission or removal of the pile to or from a production machine, e.g. for printing, pressing or punching of the materials, which apparatus " comprises a fork tower having two sets of mutually movable forks for holding and inverting the pile and is ar¬ ranged for swinging between a substantially vertical and a substan¬ tially horizontal position, c h a r a c t e r i z e d in that the ap- paratus comprises a first and a second carriage and means for con¬ trolling the functions of the apparatus, that the first carriage com¬ prises means for conditioning the pile and a frame for said fork tower, and that the second carriage comprises a frame for a pallet supporting surface that may be rotated about a vertical axis which is connected with means for displacement of the axis and with it the pallet sup¬ porting surface in relation to the frame of the second carriage in a substantially horizontal plane. 2. Apparatus according to claim 1, c h a r a c t e r i z e d in that the controlling means comprise rail means a d rail wheels mounted on the frames of the two carriages. 3. Apparatus according to claim 1 or 2, c h a r a c t e r i z e d in that the fork tower is arranged for rotation of the forks and a pile retained between same about an axis extending substantially perpen¬ dicularly to the pile. 4. Apparatus according to any of the preceding claims, c h a r a c - t e r i z e d in that the conditioning means comprise air nozzles for aeration of the pile. 5. Apparatus according to claim 4, c h a r a c t e r i z e d in that the conditioning means comprise a supply of ionized air. 6. Apparatus according to anyone of the preceding claims, c h a r a c - t e r i z e d in that the pallet supporting surface of the second car¬ riage is supported by a ball-equipped support enabling both rotation and translation in relation to the frame. 7. Apparatus according to any of the preceding claims, c h a r a c ¬ t e r ! z e d in that the controlling means comprise at least one po¬ sition sensor submitting a signal for identification of the correct positioning of an entering sheet pile in relation to the first car- riage. 8. Apparatus according to any of the preceding claims, c h a r a c ¬ t e r i z e d in that controlling means comprise driving means for movement of the two carriages, for rotation of the supporting plate and the fork tower, for displacement of the forks and the supporting plate, for swinging the fork tower and for movement of the condition¬ ing means for supervising these movements and further means arranged to start and stop said motions according to a selected sequence as a result of signals from the supervising means. 9. Apparatus according to any of the preceding claims, c h a r a c ¬ t e r i z e d in that the forks are arranged to disengage the pile when it is swung to its lying position with the fork tower in its sub¬ stantially vertical position for replacement of the transport pallet with a machine pallet. 10. Apparatus according to any of the preceding claims, c h a r a c ¬ t e r i z e d in that the controlling means comprise a computer for controlling a desired sequence of operation.

Inventors: RASMUSSEN IB HJORT, RASMUSSEN, IB, HJORT
Applicants: INFRAMATIC
Application year: 1989
Main classification: B65G7
IPC codes: B65H15