Textile fibre bale breaker

Abstract: The bale-breaker comprise a movable carriage (2) which can slide along a supporting frame (3) adapted for supporting the fibre bales (6) with a slanted axis, the movable carriage bearing a take up carriage (1) the longitudinal axis of which is parallel to the bale layer surface.

Description: The present invention relates to a bale-breaker for opening textile fibre bales and adapted for removing the textile material in a direction perpendicular to the bale layers. As is known, the processing method for processing and spinning cotton fibres comprise a first cotton bale opening step and a second step in which cotton staples are removed from the compact bale laps. This staple removing operation is carried out by suitable staple take up devices, or bale breakers which are usually provided with a take up carriage which is driven near the cotton bales for removing cotton therefrom. However, since the bales have a different height, it is difficult to obtain, by removing cotton from the bale tops, a homogeneous fibre blend. Moreover, the bales may have a comparatively great vertical height and must be properly supported in order to hold them in a stationary condition. Accordingly, all of the apparatus which remove cotton from the tops of the bales, i.e along a direction parallel to the layers of the bales, are rather complex construction-wise because of the requirements of evenly remove the cotton laps while properly supporting the bales in a vertical attitude. Apparatus are also known which are designed for removing cotton from the front portion of the bale, which apparatus are usually arranged on a slanted panel so as to fall by gravity against the cotton removing reels, which are displaced with a parallel relationship to the bales. This approach is for example disclosed in the DE 12 67 151 patent to Hergeth. In this apparatus, however, the pressure of the bales on the removing reels will affect the removal depth, depending on the bale weight. Yet another drawback of the thus constructed apparatus is that a lot of labour is required to properly arrange the bales with respect to the apparatus. SUMMARY OF THE INVENTION Accordingly, the present invention sets out to overcome the above mentioned drawbacks, by providing a bale breakers for opening or breaking textile fibre bales which operates to remove the textile material in a direction perpendicular to the bale layers or laps and which is adapted for simultaneously removing fibres from the ends and centre of said bales, and in which the removal reel pressure is not affected by the bale weight. Another object of the invention is to provide such a bale breaker which facilitates the arrangement of the bales in an adjoining position. According to one aspect of the present invention, the above mentioned aim and objects, as well as yet other objects, which will become more apparent hereinafter, are achieved by a bale breaker having the features of the characterizing part of the main Claim. Particular embodiments of the invention are set out in dependents Claims. DESCRIPTION OF THE DRAWINGS Further characteristics and advantages of the bale-breaker according to the present invention will become more apparent from the following detailed description of a preferred embodiment thereof, which is illustrated, by way of an indicative but not limitative example, in the accompanying drawings, in which: Figure 1 is a schematic cross-sectional view illustrating the bale breaker according to the present invention; and Figure 2 is a cross-sectional view of the textile material removing or take up carriage included in the bale breaker according to the invention. DESCRIPTION OF THE PREFERRED EMBODIMENT With reference to the figures of the accompanying drawings, the bale breaker according to the present invention comprises a take up or removing carriage (1), of substantially conventional structure, but mounted on a slanted axis with respect to a movable carriage 2 which is provided for sliding, with an even speed, along rail members 3, as driven by suitable driving means, not specifically shown. As shown the fibre removal carriage (1) is arranged "outside" of the bales (6), that is with its fibre removal reels (7) near the outer free surface of said bale 6 (as it will be defined hereinafter) to contact said outer free surface and remove said fibres therefrom. More specifically the longitudinal axis of the removing carriage is respectively parallel and perpendicular to a pair of slanted faces 4 and 5 of the bale (6) trapezoidal supporting structure (8) which are mutually perpendicular. In this connection it should be pointed out that the faces 4 and 5 will form, with a horizontal line, an angle which can be varied in a broad range and specifically designed for providing the bales with a very firm attitude (for example from 15° to 75°). Thus, owing to the disclosed arrangement, the reels 7 will remove the cotton staples from the bale 6 laps, that is in a normal direction to the cotton staples pressing direction. More specifically, the fibres, contrarily to the above mentioned prior art document, will be removed from the "free" faces of the bales, that is from the side face of the bale opposite to the side face of said bale abutting against the face 4 of the supporting structure 8, thereby the fibre removal operation will be not affected by the weight of the bale 6. Accordingly, the removal will be substantially homogeneous along the overall height or side free surface of the bales, since, for each passage of the carriage 1, much or more pressed cotton portions will be removed, depending on their positions with respect to the height of said bales. Moreover the bale profile facing the removing carriage will have a more even pattern since the cross-sections of the bales do not differ in any appreciable degree. Advantageously, the bales 6 are supported on two opposite rows by means of the mentioned trapezoidal supporting structure 8 on the top base of which there are mounted the rails 3. As shown, the removing carriage 1 comprises pressing pads 9 therewith corresponding gripping rollers 10 cooperate, and further includes a sucking duct 11 for conveying the cotton staples removed by the reels 7 to other processing apparatus. In this connection, it should be pointed out the mentioed pads, provided for fitting the cotton staple removing force to the compactness of the cotton material at the several zones of the bales, can also be omitted, since the cotton removal is carried out through the overall height of the cotton bales. The above disclosed supporting structure, moreover, facilitates the arranging operation of the cotton bales and assures a perfect stability of the bales. While the invention has been disclosed and illustrated with reference to a preferred embodiment thereof, it should be apparent that the disclosed embodiment is susceptible to several modifications and variations, all of which will come within the scope of the appended claims.

Claims: A bale breaker for removing textile fibres from a substantially parallelepipedal bale formed by a plurality of laps of said textile fibres, said bale breaker being of the type removing said textile fibres in a direction perpendicular to said laps, said bale breaker comprising a movable carriage (2) sliding along a supporting structure (8) of trapezoidal cross-section and supporting thereon a plurality of said bales (6) in a slanted attitude, said movable carriage being driven for moving along the outer faces of said bales, each said bale having a side face thereof abutted against a respective side surface (4) of said supporting structure (8) and a bottom face thereof abutted against a respective bottom surface (5) of said supporting structure (8), said side surface (4) and bottom surface (5) defining a substantially right angle therebetween, said bale defining a top free face and a further side free face opposite to and substantially parallel to said side surface (4) of said supporting structure (8), said movable carriage (2) carrying a fibre removing slanted carriage (1) having a longitudinal axis perpendicular to said laps, said fibre removing carriage (1) having a plurality of fibre removing reels (7), characterized in that said removing carriage (1) is arranged outside of said side free face of said bale with said fibre removing reels (7) arranged near said side free face of said bale (6) for substantially removing said fibres from the overall surface of said side free face, without being affected by the weight of said bale. A bale breaker according to Claim 1, characterized in that said longitudinal axis of said removing carriage (1) is parallel to said side surface (4) of said supporting structure (8) and perpendicular to said bottom surface (5) thereof. A bale breaker according to Claim 1, characterized in that side surface (4) and bottom surface (5) of said supporting structure (8) form with respect to a horizontal line an angle included in a range of 15° to 75°. A bale breaker according to Claim 1, wherein said bales (6) are supported by said trapezoidal supporting structure (8) in two opposite rows, characterized in that said rail members (3) are provided on the top face of said supporting structure (8) for allowing said movable carriage to slide thereon. A bale breaker according to Claim 1, characterized in that said removing carriage (1) comprises fibre pressing pads (9), fibre gripping rollers (10) cooperating with said pressing pads (9), and a suction duct (11) for conveying away the fibres removed by said reels (7).

Inventors: BIANCHI MARZOLI PIETRO, MASCHERETTI MARIO, BIANCHI MARZOLI, PIETRO, MASCHERETTI, MARIO
Applicants: MARZOLI & C SPA, FRATELLI MARZOLI & C. S.P.A.
Application year: 1989
Main classification: D01G7
IPC codes: D01G7