Web coating apparatus

Abstract: The invention provides an apparatus for coating a web (3) which has a first surface (3a) having been coated and a second surface (3b) opposite to the first surface (3a). A support roll (11) has a supporting surface (11a) around which the web (3) is adapted to be conveyed and an air-jetting device for jetting air through the supporting surface (11a) onto the first surface (3a) of the web so that the web (3) is supported by air without coming into contact with the supporting surface (11a). A coater (2) is disposed to face the supporting surface (11a) so as to coat the second surface (3b) of the web (3). The apparatus is provided with a heater for heating air to be jetted by the air-jetting device so that the temperature of the air becomes higher than that of the first surface (3a) of the web.

Description: The present invention relates to an apparatus to coat coating solution in an extremely uniform layer thickness on a web (which is a belt-like flexible support) while the web is supported floatingly. More particularly, it relates to an apparatus for running a web continuously while supporting floatingly a surface of the web having been coated with a photographic light-sensitive material and coating one or more kinds of coating solution onto the reverse side of the web opposite to the coated surface thereof, and specially relates to a web coating apparatus appropriate to perform both-sided coating continuously. Conventionally, as a technology for both sided coating, various devices and methods are known; two are described below. (1) A method to coat onto one side of a web, causing the coated surface of the web to gel and then successively coat on the opposite side thereof, while bringing the gelled side into direct contact with a support roll. (JP-B-48-044 171) (2) A method wherein web is floated up by air jet from a curved surface of roll having thereon small holes or slits and the edge of the coater is pressed to the web so as to coat it. (JP-B-49-017 853) But the abovementioned conventional technologies have various defects. With (1), even when there are fine dust or scratches on the surface of a support roll that supports a gelled surface, the gelled coated surface is disturbed. When a part of the coated layer adheres on the roll, the same trouble is generated. Therefore, maintenance for the support roll is very difficult. Further the circumferential speed of the support roll tends to deviate slightly from the conveying speed for the web and this disarranged the gelled coated layer remarkably. The method of JP-B-49-017 853 also has disadvantageous points. When the width of a web is large, the difference of floating level in width-wise direction becomes large. Therefore, the edge of the coater cannot be pressed to the web uniformly, which makes it difficult to get a uniform coating through the whole surface. Since no consideration is taken to suppress the vibration of a web before and after the coater in that technology, uneven coating easily takes place. Due to a method to press the coater to a web, it has a weakness that bead coating methods, such as the slide hopper method and others which are used normally in the coating for photographic light-sensitive materials, cannot be used. So, the present inventors have proposed and put to practical use a web coating method and its apparatus wherein a coater and an air jetting device both arranged to face each other with a continuously running web between them are provided, and the jetting device jets air to the web to support it floatingly and contactlessly from the roll. (JP-B-56-175 801) The first problem of the conventional web coating apparatus was that there had been a possibility of troubles caused by the evaporation of solvent from the web surface in time of successive both sided coating onto a web. That is to say, in the both sided coating process, a web is kept floatingly by the air jetting device and conveyed under the condition that coating layers containing almost gelled emulsion stay on the web surface (facing the air jetting device). And, the coating solution whose temperature is from 25°C to 40°C is coated onto the reverse side of the web (coater side) by the coater. Due to the coating of high temperature coating solution like this, the temperature of the web is increased. Therefore, the evaporation of solvents (such as vapor) from the coating layers on the web surface is promoted, and, as the gap between the web and the air jetting device is so narrow (normally, not more than a few mm), the evaporating vapour momentarily saturates in the gap space. Further, on this condition, if the surface temperature of the air jetting device and the gap space atmospheric temperature are lower than the temperature of the saturated vapor, the vapor is condensed again on the surface of the air jetting device to generate dew drops condensation, which attach to the web surface again to finally cause a damage on the web surface. Considering the above-mentioned points, the first object of the present invention is to provide a web coating apparatus wherein there is a decreased likelihood of vapour from the coating layers on web surface in the air jetting side condensing again in the gap space. As the second problem in the conventional web coating apparatus, as shown in Fig.8, there had been such a trouble as that the web floating level is lowered to form the web deforming part 3c so as to bring the part in contact with the web holding surface at the border area at the inlet and outlet sides of the vaccum area on the web holding surface 11a of the air jetting device 11 corresponding to the vaccum chamber 8. That is to say, a web supported floatingly by the air jetting device 11 runs normally around the roll, keeping at least a certain distance from the web holding surafece 11a. In the border area at the inlet and outlet sides of the vaccum area on the web holding surface corresponding to the vaccum chamber 8, however, the back pressure (a static pressure of the space between web and web holding surface) at the vaccum area corresponding to the vaccum chamber becomes lower than that of other areas. So the high static pressure built up between the web and the web holding surface slows into the vaccum area and as a result, an amount of high static pressure gas staying at said border area is decreased rapidly to depress the web floating level. Thus, it causes a trouble that web contacts the web holding surface. Considering the above-mentioned point, the second object of the present invention is to provide a web coating apparatus which can facilitate maintainance of the floating level of web at a certain height or more in the border area. Next, the third problem of the above-mentioned conventional coating apparatus is described. In the above-mentioned conventional technology, a vacuum chamber is used for stabilizing bead (which is a coating solution bridged on the web surface from the coater.) by sucking it down. Air currents in said vacuum chamber tend to influence the coating condition to produce coating unevenness. The relation between the movement of the air current and the coating unevenness in the vacuum chamber was not clear and also there was no means to control or adjust the air current. The present inventors discovered, after an accurate analysis of the air current conditions, the reason of the coating unevenness to be that air current flowed in from the web inlet of the vacuum chamber does almost not defuse but reach the bead gap portion to make the bead unstable. Taking the above mentioned points into consideration, the third object of the present invention is to provide a web coating apparatus wherein the influence of air current flowing in the vacuum chamber on the bead gap portion is reduced. FR-A-2,384-553 discloses a web coating apparatus in which a web, whose second side is to be coated is supported by jetted cooling air. The present invention provides an apparatus for coating the second surface of a web which has a first coated surface, comprising, a supporting member including a supporting surface along which the web is to be conveyed with its first surface facing said supporting surface, and a jetting means for jetting gas through said supporting surface onto the first surface of the web so that the web is floatingly supported without coming into contact with said supporting surface; and a coating means disposed to face said supporting surface for coating the second surface of the web; characterised by a heater for heating gas to be jetted by said jetting means to a temperature higher than that of the first surface of the web. Thus this aspect of the invention provides a web coating apparatus wherein a vapor from a coating layer on a web surface on the air jetting device side has a reduced possibility of condensation in the above mentioned gap space. In some embodiments of the present invention the coating means includes a vacuum chamber for providing a reduced pressure region on the web; and said jetting means are adapted to jet a greater amount of gas onto the web near an edge of the reduced pressure region. Thus with this optional feature the floating level of the web in the border area can be maintained not lower than a certain level. In some embodiments of the present invention the coating means is disposed to face said curved surface of said supporting means so as to form a coating point for transferring a coating onto the web, said coating means includes a vacuum chamber for providing a reduced pressure region on the web, said vacuum chamber is disposed so that the reduced pressure region extends from the coating point to an inlet point upstream with respect to the conveyed direction of the web; and wherein a first tangent to the curved surface at the inlet point is adapted to cross at an angle not larger than 145 degrees with a second tangent to the curved surface at the coating point. Thus with these optional features the gas current cannot blow from the web introducing portion to the bead gap portion directly and the current force which comes to the bead gap portion may be decreased remarkably. Further optionally according to the present invention a vacuum chamber is provided disposed below the bead gap portion between the coater and web, and wherein there is further provided a resistance wall in the vacuum chamber for shielding gas flow from the web introducing inlet to the bead gap portion. The resistance wall is shaped to reduce said gas flow. This feature may advantageously be used with the latter aspect of the invention to further reduce the influence on coating of gas inflow to the vacuum chamber. The invention will be further described, by way of non-limitative example, with reference to the accompanying drawings, in which:- Fig. 1 shows a longitudinal, sectional view of the general composition of a webb coating apparatus. Fig. 2 is a perspective view showing around the air jetting device and the second coater. Fig. 3 shows a partial and sectional view around the air jetting device of another embodiment example. Fig. 4 shows a cross-section of a coater of the present invention. Fig. 5 shows a cross-section of a further coater according to the present invention. Fig. 6 shows another example of an air jetting device. Fig. 7 shows a further example of an air jetting device. Fig. 8 shows a longitudinal sectional view of an air jetting device and a coater of a conventional apparatus. Hereunder, the present invention is explained, referring to an example shown in the attached drawings. Fig. 1 shows a longitudinal sectional view of a web coating apparatus showing the total composition. Fig. 2 is a sectional view showing a perspective view of a bead gap portion. In the figures, numeral 1 is the first coater and 2 is the second coater. The coaters 1 and 2 are provided respectively at the introducing portion D1 and ejecting portion D2 of a web 3 in this order. And the coaters 1 and 2 have flow-out slits 1a, 1b and 2a, 2b, by which coating of two layers can be conducted by coating liquids L flowing out from said slits 1a, 1b and 2a, 2b. Namely, the first coater 1 coats a coating liquid L on a front surface 3a around the introducing portion D1, the second coater 2 coats a coating liquid L on a reverse surface 3b around the ejecting portion D2. Thus, it is composed that coating onto both surfaces can be conducted. Aforesaid web 3 is contacted and supported by an auxiliary roller 4 to be conveyed to D1. Then, it is contacted and supported by the main roller 5 to roll around, to pass the near of said first coater 1. Its surface 3a is coated by said coater 1. Then, it is conveyed to the cooling zone 6. 7 and 8 are a vacuum chamber. Said chamber 7 and 8 each absorbs the bead portion (liquid condition bridging from coater to web surface) composed of a coating liquid L coated by each coater 1 and 2 to stabilize the transfer of a coating solution L onto the surface of a web. Aforesaid chamber 7 is provided below the bead gap B1 of the first coater 1. Chamber 8 is provided below the bead gap B2 of the second coater 2. The purpose of aforesaid air cooling zone 6 is to promote gelling by cooling the coating solution L which has been coated onto the surface 3a of the web 3. It is provided with conveying rollers 9 which conveys the web while cooling it by contacting and supporting the reverse surface 3b ( uncoated surface ) of the web 3 and small holes( or slits) 10 for cooling the surface of 3a ( coated surface ) of the web 3 by blowing cooling air therethrough. The temperature in the cooling zone 6 is adjusted according to the coating condition ( the temperature of the coating solution L, thickness of coated layer and coating speed ) and the web running condition ( the temperature of web, the thickness of web, the running speed of the web ), but normally, it is controlled so that the temperature of the web 3 becomes about 2 to 10°C when the web is conveyed to the second coater 2 through the cooling zone 6. 11 is an air jetting device as a means for supporting the web. The purpose of the air jetting device is to roll the web 3 near the second coater 2 while protecting the surface 3a ( coated surface ) of web 3 by supporting it floatingly and to coat the coating solution L to the reverse side 3b ( uncoated surface ). That is to say, on the web holding surface or web supporting surface 11a of the outer core of an air jetting device 11, there are a lot of small air jetting holes F which jet air K in the air jetting device 11 onto the surface of the web 3, thus coater 2 can coat, while web 3 is conveyed floatingly. Here, the temperature of the jet air K jet from the air jetting device 11 is made higher than the maximum surface temperature of the surface 3a ( coated layer ) of the web 3 when it is running on the air jetting device 11, by means to increase the temperature of the jet air K ( by a heater, however a specific means is not illustrated ). That is to say, the temperature of T1 of the web 3 passed through the air cooling zone 6 is usually cooled to about 2 to 10 °C and then the web 3 is conveyed to the air jetting device 11. But, as the coating solution whose temperature T2 = about 35°C is coated onto the reverse surface 3b by the coater 2, the temperature T3 of the surface 3a is increased to about 17°C while the web is floated and conveyed along the web holding surface 11a. Therefore, by setting the temperature T4 of the air K jet from the air jetting device 11 to be higher than the temperature T3 of the surface 3a (for example 20°C) so that re-condensation of vapor from the coating layer of the surface 3a can be prevented. In the composition of the Figure 1 explained so far, the web 3 whose both surfaces are uncoated is conveyed into the introducing part D1 contacted and supported by an auxiliary roller 4. It rolls around near the first coater 1, being contacted and supported by the main roller 5. Its surface 3a is coated with two layers by the coating liquid L flowed from the flowing slit 1a and 1b. Then, the web 3 is contacted and supported by the conveying roller 9 with receiving cooled air by small holes 10 in the chilled air zone 6, to be cooled to around 10°C. Then, it is conveyed to the air jetting device 11. Web 3 whose coated surface 3a is floated and supported by the air jet from the air-jetting holes F on the web holding surface 11a is coated onto the reverse surface 3b by the second coater 2. Here, as the high temperature coating solution L whose temperature is not less than 30 to 40°C is coated onto the reverse surface 3b, the temperature of the web 3 is increased and the temperature of the surface 3a ( coated surface) is increased too. Therefore, solvent materials is evaporated from the surface 3a of the coating layer. But the air jet from minute air jetting hole F of the air jetting device 11 is 20°C so that its temperature is higher than the maximum surface temperature of coated surface 3a of the web 3. Therefore, dew condensation is not generated on the surface of the air jetting device 11 and the circumference atmosphere of the bead gap B2 of the second coater 2 is kept constant. So, both surfaces of the web 3 are coated uniformly to be conveyed to the ejecting section D2. Thus, the both sided coating is finished. The web is coated opposite to the surface to which the air jet flows and supports in the floating and supporting section. Then, the coating layer is gelled in an unillustrated cooling zone by receiving cooled air to both surfaces without contact to the apparatus, and conveyed to a contactless drying zone. According to the present invention, it turned out that even when the coated web fluctuates ( or vibrates ) in the direction perpendicular to the running direction on a place where the coated layer is gelled contactlessly or in the contactless drying zone, fluctuation or vibration is absorbed at the floating and supporting portion so that uniform coating can be conducted. Thus, use of the higher temperature air for supporting the web means that there is no possibility that the temperature of the surface of the air jetting device becomes lower than that of the front side of the web. So, there is no danger that vapor from the front side of the web condenses in the gap space or on the surface of the air jetting device. Therefore, damages induced by the generation of dew concentration of vapored material do not occur, and the effect of this apparatus in quality preservation is excellent. Figure 3 is a partial view only showing the air jetting device of the web coating apparatus shown in Figure 1. As explained before, the web holding surface 11a of the outer core of the air jetting device 11 is made of a smooth cylinder-like surface. Air in the air jetting device 11 is jetted from a lot of minute air jetting holes F provided on the cylinder-like surface to the surface 3a of web 3 so that web 3 is conveyed in floating condition while being coated by coater 2. Surface 11b behind the web holding surface 11a is not necessarily a cylinder-like surface, and does not need air jetting holes. In the web holding surface 11a shown in Figure 3, in order to accomplish the second object of the present invention, the inlet and outlet side border area of the vacuum area of the web holding area corresponding to the vacuum chamber 8 are adapted to jet more quantity of air jetting ( per a unit area ) than other areas. That is to say, in the border area 11c, it is made that air jetting quantity is larger than other web holding areas by increasing the density of the air jetting holes F or by making their diameters bigger than other areas. So, the decrease of the flowing level of web 3 caused by the decrease of an amount of air staying between the web and the web holding surface can be prevented. Air jetting quantity of the border area 11c may be different according to the web running condition ( thickness of web, speed of web running and so forth ) and the coating condition ( coating thickness, coating viscosity and so forth ). But, it is preferable to make the air jetting quantity per a unit area of the border area not less than 2 to 5 times than that of other area of the web holding surface 11a (normally, which is not more than 20 Nml/min cm²). Besides, the part where the air jetting quantity is increased is not necessarily be limited to said border area 11c. It is possible to arrange the part to be further away from the vacuum area. In this case, since the above part is also disposed far from the coating point, the vibration of the web at the coating point is decreased so that advantageously a uniform coating layer is obtained. When the back 3b of the web 3 whose coated surface 3a is floated and supported by the air jet from the air jetting hole F on the web holding surface 11a of the air jetting device 11 is coated by the second coater, in the inlet and outlet side border area of the vacuum area 11c on the web holding area 11a corresponding to the vacuum chamber 8, a high static air pressure between the web and the web holding surface causes flow into the vacuum area. But, by the abovementioned composition, as the air jetting quantity in said border area 11c is larger than other areas, a decrease of the remaining quantity of air due to flowing out can be limited to a certain quantity, and a decrease of the level of the floating of the web in the inlet and outlet side border area can be kept to a certain range. Therefore, the coating condition is maintained constantly and any trouble caused by contact of the web to the web holding surface does not occur. So, contact of the web to the web holding surface near the vacuum chamber can be prevented almost completely while effecting excellently the stabilizing of the coating process and the improvement of coating quality. Hereunder, the composition to accomplish the third object of the present invention is explained. Figure 4 is a cross section of the coater of the present invention wherein the vacuum chamber is composed so that an angle ϑ made by two tangents at the bead gap portion and the web introducing inlet is not more than 145°. Figure 5 is a cross section of the coater of the present invention wherein a resistance board preventing an advance of air to said bead gap portion is provided in the vacuuming area in the vacuum chamber. In the figure, numeral 51 is a coater which is provided to confront with a web 52 running successively at a minute bead gap B. Said coater 51, provided with solution-flowing slits 51a and 51b, can conduct double-layer coating by transferring coating solution L flowing from said slits 51a and 51b onto the surface 52a of the web 52 through the bead gap portion B. Said web is a long belt-like body having a length of some hundred meters to some thousand meters. It is composed of a web for photographic light-sensitive material use made of paper or plastic film such as polyethylene terephthalate, triacetate cellulose, and so forth. And web 52 is given a certain tension and speed by the driving and conveying system from D1 to D2. 53 is a web supporting means which is used to lead the web 52 around near the coater 51. It is provided at a position confronting the coater, and between the web supporting means and the coater the web 52 is running. The web supporting means 53 may be composed of the supporting roller 53′ which supports web 52 by contacting as shown in Figure 4 but may also be an air jetting device 53″ as shown in Fig.5 which floats and supports web 52 contactlessly. That is to say, the supporting roller 53′ is so composed that it can convey the web 52 by contacting and supporting the reverse side 52a of the web 52 (opposite to the coated surface confronting to the coater). On the other hand, to the air jetting device 53″ shown in Figure 5, minute holes F are provided so that air in the air jetting device 53′ is jetted to the reverse surface 52a of the web 52 and the web 52 which is to be coated by the coater 51 can be floated and conveyed by utilizing the static pressure effect of the air. Each of the supporting roller 53′ and the air jetting device 53″ is provided with a D-shaped web holding surface 53′a and 53″a and the web 52 is curved along the web holding surface 53′a and 53′a to pass the bead gap portion B. 54 is a vacuum chamber which is provided below the bead gap portion B. It absorbs the bead of the bead gap B so that the coating solution L can be transfered to the surface 52a of the web 52 in a stable manner. The vacuum chamber 54 in Figure 4 is so composed that an angle ϑ ( crossed angle ) made by tangents to the web at the bead gap portion B and the web introducing inlet 54a is not greater than 145°. The value of aforesaid crossed-angle is different according to the relative position of the coater 51 and the supporting roller 53′. But it is preferable to make it not greater than 145° and more preferable to make it not greater than 105° if possible in the construction of the apparatus. The reason for this set-up is that the air current R flowing from the web introducing inlet 54a of the vaccum chamber 54 advances in tangent direction at the web introducing inlet without spreading. When the crossed angle is not greater than ϑ=145°, the air current cannot advance directly to the bead gap portion B so that the advance speed is decreased considerably and only part of the air reaches the bead gap portion B. Of course, the web supporting means 53′ can be composed of a floating-support type air jetting device 53″ as mentioned above. In Figure 5, 55 is a resistence board provided in the vacuum chamber. Its object is to prevent the advance of air directed to the bead gap B in the vaccum area G. Aforesaid resistance board 55 almost divides the vacuum chamber 54 into a web introducing inlet 54a side and the bead gap B side and the air flow R introduced from the introducing portion 54a impinges on it. Therefore, advance of air R to the bead gap B side can almost completely be prevented. As in Figure 4, the vacuum chamber 54 is so composed that the angle crossed by the tangents at the bead gap portion B and the web introducing inlet 54a is not greater than 145°. The position to install the resistence board may be different according to the composition of the chamber 54, but it is preferable that the angle ϑ' crossed by the tangents at the bead gap B of the web 52 and at aforesaid resistence board 55 is to be not greater than 145°. In this case, when ϑ′ is not greater than 145°, inflowing air leaking from the gap between the resistance board 55 and the web 52 cannot flow straight to the bead gap. Its advance speed is decreased remarkably and only a part of inflowing air can reach the bead gap portion B. The web supporting device 53 can be composed of a contact-type roller 53′, rather than an air jetting device 53″. 56, are a conveying rollers. Aforesaid conveying roller 56, are provided at more than one place before the web supporting device 53 and they stabilize the running of web 52 by contacting and supporting the web 52. Therefore, web 52 is contacted and supported by rollers 56, and is conveyed into the introducing part D1. The web 52 rolls around the coater 51 while it is supported by the web supporting device 53 ( a supporting roller 53′ or an air jetting device 53″ ), and it is coated doubly with coating solution L flowing from the flowing slits 51a and 51b. Here, the vacuum chamber 54 absorbs the bead of the bead gap portion appropriately to stabilize the transfer of the coating solution L to the web 52 side. Air current R flowing from the web introducing inlet 54a of the vacuum chamber 54 advances in the vacuum chamber 54 as a high-speed air jet. But in case of Figure 4, as the angle is not greater than 145°, it does not hit directly the bead gap B and almost of all of it is decreased in speed. Besides, in case of Figure 5, as the resistence board 55 is provided in the vacuum chamber 54, the incoming air R from the web introducing inlet 54a hits onto the resistance board 55 and its speed is decreased, and the air current leaking from the gap between the resistance board 55 and the web 52 is diffused and curved. So, it cannot reach the bead gap B. Then, the web 52 is conveyed in the air cooling zone which is not shown in Figure 4 and Figure 5 receiving cooled current from small holes. The web 52 is cooled to about 10°C. In case of one-surface coating, it is conveyed out as a finished product through the drying process. In case of two-sided coating, it is conveyed to the second coater ( not illustrated in Figure 5 ). The web whose both surfaces are coated uniformly is introduced from the ejecting part D2 to the chilling and drying process. Thus, the both sided coating process is finished. In the present apparatus illustrated in Fig. 4, angle ϑ was changed and coating characteristics of the apparatus were compared. The result was obtained as shown in Table 1. Apparatus ϑ Coating condition A: 155° Transversal step-like or shard-like coating unevenness happens partly. B: 145° Weak coating unevenness happens, but it does not matter. C: 105° Coating unevenness does not happen. As mentioned above, in either embodiment, unstabilization of the bead caused by hitting of air current can be prevented and the constancy of coating condition can be maintained. As a result, a coating layer having a uniform thickness and a uniform surface condition can be obtained. So, the present invention can give much effect to making high quality web and the stabilization of production. In conducting all of the Examples in the present invention mentioned above, an air current hits the gelled coating layer at the floating and supporting part. So, in order not to put the coating layer out of order by dynamical pressure of this air, it is preferable to decrease the temperature of the coating layer just before the web enters into the floating and supporting part by cooling it to about 10°C and the gel strength of the coating layer should be increased. For jet air used in the air jetting device, anything can be used so far as there in no safety problem such as N2 gas and air, but air is the most normal to be used. As a coating web used in the present invention, paper for photographic light-sensitive material use and plastic film made from polyethylene terephthalate, triacetate cellulose and so on can be used. Besides, there is no limitation in the material of the floating and supporting part of the air jetting device as far as it can bear the inside pressure of the hollow part. Stainless steel or brass steel plated by hard chrome on the surface is preferred. And, considering the easiness of making holes, because in the present invention through-holes are provided, such plastic materials as bakelite and acryl resin can be used. So far, explanation was made for the present invention, but the present invention is not limited to the examples. As for the air jetting device, any types can be used, as far as a continuous curve surface is provided on the outer surface of the uncontacting support portion for preserving high static pressure at the gap with the support and air can be jetted from the curved surface and other conditions of the present invention are satisfied. It is not necessary that the external form is roll-like or the part to let air pass from inside of the air jetting device to the external part is not a through-hole. It may be a web coating device provided with an air jetting device of different composition. For example, as the shape of the air jetting device, semi-cylinder type of elliptical cylinder can be used. Also, such a form as illustrated in Figure 6 which is another example of the air jetting device in which only the floating and supporting part has a curve on the external surface and other surfaces are composed of planes. On the other hand, an important role of the part letting air supplied to the inside of the air jetting device pass to the outside is to give a pressure loss as well as let the air pass. If this condition is satisfied, any form can be used. When it is a through-hole, round or polygon holes can be used. Besides, a form in which the external core of the air jetting device on the floating and supporting part is composed of a multi-hole member P made by sintered metals and so forth can be used as shown in Fig.7. Besides, it is possible that all of the parts from the air inlet part to the external surface on the floating and supporting part are composed of aforesaid multi-hole member, instead that the air jetting device is hollow. As a coating method to coat onto one surface and the reverse surface of a coating web, conventional methods such as the bead coating method, the extrusion coating method, curtain coating method can be used.

Claims: An apparatus for coating the second surface (3b) of a web (3) which has a first coated surface (3a), comprising, a supporting member (11) including a supporting surface (11a) along which the web (3) is to be conveyed with its first surface (3a) facing said supporting surface (11a), and a jetting means (F) for jetting gas through said supporting surface (11a) onto the first surface (3a) of the web (3) so that the web (3) is floatingly supported without coming into contact with said supporting surface (11a); and a coating means (2) disposed to face said supporting surface (11a) for coating the second surface (3b) of the web (3); characterised by a heater for heating gas to be jetted by said jetting means to a temperature higher than that of the first surface of the web. Apparatus according to claim 1 wherein the heater heats the air to a temperature greater than 15°C. Apparatus according to claim 1 or 2, wherein the heater heats the air to a temperature greater than 20°C. An apparatus according to claim 1, 2 or 3 wherein said coating means (2) includes a vacuum chamber (8, 54) for providing a reduced pressure region on the web (3); and said jetting means (11c) are adapted to jet a greater amount of gas onto the web (3) near an edge of the reduced pressure region. An apparatus according to claim 4, wherein said supporting surface (11a) has a boundary area corresponding to a boundary line of the reduced pressure region on the web (3), the amount of gas jetted upon the web (3) in said boundary area being made larger than that elsewhere jetted upon the web (3). An apparatus according to claim 1, 2 or 3 wherein said coating means (2) is disposed to face said curved surface of said supporting member 11 so as to form a coating point (B2) for transferring a coating onto the web (3), said coating means (2) includes a vacuum chamber (8, 54) for providing a reduced pressure region on the web, said vacuum chamber is disposed so that the reduced pressure region extends from the coating point to an inlet point (54a) upstream with respect to the conveying direction of the web (3); and wherein a first tangent to the curved surface at the inlet point is adapted to cross at an angle not larger than 145 degrees with a second tangent to the curved surface at the coating point. An apparatus according to claim 6, wherein said angle is not larger than 105 degrees. An apparatus according to claim 4, 5, 6 or 7 wherein in said vacuum chamber (54) there is provided a resistance wall (55) for changing the velocity of a gas current coming from the inlet point (54a). An apparatus according to claim 8, wherein the resistance wall (55) reduces the speed and/or changes the direction of the gas current. An apparatus according to claim 1 wherein said coating means (2) is disposed to face said curved surface of said supporting member (11) so as to form a coating point for transferring a coating onto the web (3), and said coating means (2) includes a vacuum chamber (54) for providing a reduced pressure region on the web (3), said vacuum chamber (54) being disposed so that the reduced pressure region extends from the coating point to an inlet point (54a) upstream with respect to the conveying direction of the web (3); and wherein said vacuum chamber (54) is provided with an internal resistance wall (55) for changing the velocity of a gas current coming from the web inlet point (54a).

Inventors: AOKI KEIICHI, KATO KAZUO, KISHIDO TAKESHI, MIYAGAWA ICHIRO, AOKI, KEIICHI, KATO, KAZUO, KISHIDO, TAKESHI, MIYAGAWA, ICHIRO
Applicants: KONISHIROKU PHOTO IND, KONICA CORPORATION
Application year: 1989
Main classification: B05C5
IPC codes: B05C9, B05C5