PROCESS FOR PREPARING OPTICALLY ACTIVE 1,3-BUTANEDIOL

Abstract: An optically active 1,3-butanediol is prepared either by (1) treating a 1,3-butanediol enantiomer mixture with microorganisms capable of asymmetrically utilizing said mixture or a treated product thereof, or (2) treating 4-hydroxy-2-butanone with microorganisms capable of asymmetrically reducing it or a treated product thereof, and collecting the formed optically active 1,3-butanediol.

Description: [FIELD OF INDUSTRIAL APPLICATION] The present invention relates to a process for producing optically active 1,3-butanediol with a microorganism. Optically active 1,3-butanediol is an important starting material for various medicines such as antibiotics. [Prior Art] Known processes for producing optically active 1,3-butanediol include (1) a process wherein a chemically synthesized mixture of 1,3-butanediol racemates is optically resolved with an optical resolving agent (cf. Japanese Patent Laid-Open No. 191631/1986) and (2) a process wherein it is produced from 4-hydroxy-2-butanone by asymmetric synthesis with a Raney nickel catalyst treated with an optically active compound [cf. Japanese Patent Laid-Open No. 204187/1983 and Bull. Chem. Soc. Jpn., 53 , 1356 to 1360 (1980)]. However, both the processes (1) and (2) have a defect that expensive optical resolving agent and catalyst must be used and, in addition, the product obtained by the process (2) has a low optical purity. Under these circumstances, it is demanded to establish a process for producing optically active 1,3-butanediol having a high optical purity in an economically advantageous and convenient manner. [Disclosure or the Invention] The present invention provides a process of producing optically active 1,3-butanediol which comprises treating a mixture of 1,3-butanediol enantiomers with a microorganism, which has been optionally treated, capable of asymmetrically assimilating said mixture, and collecting optically active 1,3-butanediol, the microorganism capable of leaving (R)-1,3-butanediol intact being selected from among those belonging to the genera Brevibacterium, Candida, Enterobacter, Geotrichum, Klebsiella, Lodderomyces, Pseudomonas, Rhodotorula, Saccharomyces, Saccharomycopsis, Sterigmatomyces and Trichosporon, and the microorganism capable of leaving (S)-1,3-butanediol intact being selected from among those belonging to the genera Agrobacterium, Azotobacter, Bacillus, Brettanomyces, Candida, Citrobacter, Corynebacterium, Dekkera, Endomyces, Erwinia, Hansenula, Issatchenkia, Klebsiella, Kluyveromyces, Geotrichum, Micrococcus, Mycobacterium, Pachysolen, Paracoccus, Pichia, Protaminobacter, Pseudomonas, Saccharomyces, Saccharomycopsis, Selenotila, Serratia, Stephanoascus and Xanthomonas. Asymmetric assimilation After intensive investigations made for the purpose of getting a microorganism usable for producing optically active 1,3-butanediol having a high optical purity by asymmetric assimilation, the inventors have found that a microorganism selected from among those belonging to the genera Brevibacterium, Candida, Enterobacter, Geotrichum, Klebsiella, Lodderomyces, Pseudomonas, Rhodotorula, Saccharomyces, Saccharomycopsis, Sterigmatomyces and Trichosporon is capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (R)-1,3-butanediol intact, and that a microorganism selected from among those belonging to the genera Agrobacterium, Azotobacter, Bacillus, Brettanomyces, Candida, Citrobacter, Corynebacterium, Dekkera, Endomyces, Erwinia, Hansenula, Issatchenkia, Klebsiella, Kluyveromyces, Geotrichum, Micrococcus, Mycobacterium, Pachysolen, Paracoccus, Pichia, Protaminobacter, Pseudomonas, Saccharomyces, Saccharomycopsis, Selenotila, Serratia, Stephanoascus and Xanthomonas is capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (S)-1,3-butanediol intact. The microorganism usable in the present invention may be any of those belonging to the genus Brevibacterium, Candida, Enterobacter, Geotrichum, Klebsiella, Lodderomyces, Pseudomonas, Rhodotorula, Saccharomyces, Saccharomycopsis, Sterigmatomyces or Trichosporon capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (R)-1,3-butanediol intact or any of those belonging to the genus Agrobacterium, Azotobacter, Bacillus, Brettanomyces, Candida, Citrobacter, Corynebacterium, Dekkera, Endomyces, Erwinia, Hansenula, Issatchenkia, Klebsiella, Kluyveromyces, Geotrichum, Micrococcus, Mycobacterium, Pachysolen, Paracoccus, Pichia, Protaminobacter, Pseudomonas, Saccharomyces, Saccharomycopsis, Selenotila, Serratia, Stephanoascus or Xanthomonas capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (S)-1,3-butanediol intact. The microorganisms capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (R)-1,3-butanediol intact include Brevibacterium iodinum IFO 3558, Candida rugosa IFO 1364, Candida parapsilosis IFO 0640, Candida parapsilosis IFO 0708, Candida parapsilosis IFO 1396, Enterobacter cloacac ATCC 7256, Geotrichum candidum IFO 4601, Geotrichum candidum IFO 5767, Geotrichum candidum IFO 5368, Geotrichum rectangulatum JCM 1750, Geotrichum klebahnii JCM 2171, Geotrichum fermentans JCM 2467, Geotrichum capitatum JCM 3908, Geotrichum eriense JCM 3912, Klebsiella pneumoniae IFO 12019, Lodderomyces elongisporus IFO 1676, Psudomonas diminuta IFO 12697, Rhodotorula glutinis IFO 0395, Saccharomyces cerevisiae AHU 3402, Saccharomycopsis lipolytica IFO 1550, Sterigmatomyces elviae DSM 70852, Trichosporon cutaneum IFO 1198 and Trichosporon capitatum IFO 0743. The microorganisms capable of asymmetrically assimilating a mixture of 1,3-butanediol enantiomers to leave (S)-1,3-butanediol intact include Agrobacterium radiobacter IFO 12664, Azotobacter chroococcum IFO 12994, Bacillus brevis IFO 3331, Bacillus cereus AHU 1707, Bacillus cereus AHU 1355, Bacillus sphaericus IFO 3525, Bacillus sphaericus IFO 3341, Bacillus subtilis IFO 3007, Bacillus subtilis IFO 3037, Brettanomyces abstines DSM 70726, Candida cariosilignicola DSM 2148, Candida kefyr (Beijerinck) DSM 70073, Candida krusei (Castellani) DSM 70025, Candida succiphila DSM 2149, Candida utilis IFO 0639, Candida utilis IFO 0626, Citrobacter freundii AHU 1534, Corynebacterium glutamicum ATCC 13032, Corynebacterium michiganense IFO 13762, Dekkera bruxellensis IFO 1590, Endomyces decipien IFO 0102, Erwinia carotovora subsp. carotovora IFO 3830, Geotrichum fragrans JCM 1749, Hansenula anomala DSM 70130, Hansenula minuta DSM 70274, Hansenula subpelliculosa IFO 0808, Hansenula wickerhamii DSM 70280, Hansenula wingei DSM 10281, Issatchenkia scutulata var. scutulata IFO 10070, Klebsiella pneumoniae IFO 12059, Kluyveromyces drosophilarum IFO 1012, Kluyveromyces lactis IFO 1267, Kluyveromyces lactis IFO 1903, Micrococcus luteus IFO 3333, Micrococcus roseus IFO 3764, Mycobacterium smegmatis IFO 3153, Pachysolen tannophilus IFO 1007, Paracoccus denitrificans IFO 12442, Pichia cellobiosa DSM 2147, Pichia farinosa IFO 1163, Pichia heedii IFO 10020, Pichia heedii IFO 10019, Pichia lindnerii DSM 70718, Pichia opuntiae var. thermotolerans IFO 10026, Pichia opuntiae var. thermotolerans IFO 10025, Pichia pastoris DSM 70382, Pichia querquum DSM 70386, Pichia sargentensis DSM 70388, Pichia trehalophia DSM 70391, Protaminobacter ruber IAM 1081, Pseudomonas acidovorans IFO 13582, Pseudomonas diminuta IFO 12697, Pseudomonasfluorescens IFO 12055, Pseudomonas fluorescens IFO 3081, Pseudomonas putida IFO 3738, Saccharomyces cerevisiae IAM 0216, Saccharomycopsis fibuligera IFO 0103, Selenotila peltata DSM 70579, Serratia marcescens IAM 1105, Stephanoascus ciferrii IFO 1854, Xanthomonas maltophilia IFO 12690 and Xanthomonas oryzae IAM 1657. Each strain may be either a wild type, a variant or a recombinant obtained by genetic engineering such as cell fusion or gene recombination. Microorganisms having IFO numbers assigned thereto are described in the List of Cultures, 8th ed., vol. 1 (1988) published by the Institute for Fermentation, Osaka (IFO) and available therefrom. Those having AHU numbers are described in the Catalogue of Cultures, 4th ed. (1987) published by Japan Federation of Culture Collection (JFCC) and available from the Faculty of Agriculture, Hokkaido University. Those having ATCC numbers are described in the Catalogue of Bacteria Phages rDNA Vectors, 16th ed. (1985) published by American Type Culture Collection (ATCC) and available therefrom. Those having JMC numbers are described in the Catalogue of Strains, 3rd ed. (1986) published by Japan Cellection of Microorganisms, RIKEN and available therefrom. Those having IAM numbers are available from the Institute of Applied Microbiology, the University of Tokyo. Those having DSM numbers are described in the Catalog of Strains (1983) published by Deutsche Sammlung von Mikroorganismen (DSM) and available therefrom. The culture medium used in the present invention is not particularly limited so far as the microorganism can grow in or on it. The carbon source may be any of carbon nutrients for growing the microorganism. The carbon sources include, for example, saccharides such as glucose, fructose, sucrose and dextrin; alcohols such as sorbitol, ethanol and glycerol; organic acids such as fumaric, citric, acetic and propionic acids and salts thereof; hydrocarbons such as paraffin; and mixtures of them. The nitorgen sources include inorganic and organic nitrogenous compounds such as ammonium salts of inorganic acids, e.g., ammonium chloride, ammonium sulfate and ammonium phosphate; ammonium salts of organic acids, e.g., ammonium fumarate and ammonium citrate; meat extract; yeast extract; corn steep liquor; casein hydrolyzate; urea as well as mixtures thereof. Furthermore various nutritional sources commonly used in the culture of microorganisms, such as inorganic salts, trace metal salts and vitamins, may be appropriately mixed and used in the present invention. In addition, materials effective in promoting the growth of the microorganism, in elevating the productivity of the target compound of the present invention or in maintaining the pH value of the medium on the desired level may be added, if required. The pH value of the medium may be adjusted to 3.0 to 9.5, preferably 4 to 8. The culture may be carried out at a temperature of 20 to 45°C, preferably 25 to 37°C, either aerobically or anaerobically under conditions suitable for the growth of the microorganism for 5 to 120 hours, preferably about 12 to 72 hours. The asymmetric assimilation may be effected by using the culture medium as such. Alternately, the cells may be separated by, for example, centrifugation, optionally washed and resuspended in a buffer solution or water. Then the mixture of 1,3-butanediol enantiomers may be added to the suspension thus obtained. In this reaction, it is sometimes preferable to add a carbon source such as glucose or sucrose to the medium to thereby supply energy. The cells may be used as such in the form of viable cells. Alternately, they may be ground, treated with acetone or lyophilized. These cells, which have been optionally treated, may be immobilized prior to the use by a conventional method such as the polyacrylamide gel, sulfur-containing polysaccharide gel (such as carrageenan gel), alginic acid gel or agar gel method. Furthermore, an enzyme obtained from said treated cells by combining known methods may be used in the present invention. The mixture of 1,3-butanediol enantiomers may be added either at once at the initiation of the reaction or in portions in the course of the reaction either as such, dissolved in water or an inert organic solvent or dispersed in, for example, a surfactant. The reaction may be conducted at a pH value of 3 to 10, preferably 5 to 9, at 10 to 60°C, preferably 20 to 40°C for 1 to 120 hours with or without stirring. A prolonged reaction time causes a reduction in the amount of the remaining 1,3-butanediol, though an optically active 1,3-butanediol having a high optical purity can be obtained in this case. The concentration of the substrate may range preferably from about 0.1 to 10%, though it is not restricted thereto. The optically active 1,3-butanediol remaining intact after the reaction can be easily collected by extracting the reaction mixture, from which the cells have been optionally separated, with an organic solvent and purifying the extract by, for example, distillation or column chromatography. [Examples] The following Examples will further illustrate the present invention, which by no means limit the present invention. In the following Examples, 1,3-butanediol in the reaction liquid mixture was easily determined according to gas chromatography [column: Thermon 3000, (2m), 130°C] and the optical purity was determined by acetylating optically active 1,3-butanediol obtained by the reaction with acetyl chloride by an ordinary method and subjecting it to high performance liquid chromatography with an optical resolution column [column: Chiral cel OB (mfd. by Daicel Chemical Industries, Ltd.), solvent: n-hexane/2-propanol=19:1, wavelength: 220 nm, flow rate: 0.5 mℓ/min) [retention time: 15 min for (S)-enantiomer and 19.3 min for (R)-enantiomer]. Example 1 〈Microorganism-producing culture medium〉 glucose 1.0% yeast extract 0.3% peptone 0.5% 1,3-butanediol 0.5% K₂HPO₄ 0.1% MgSO₄·7H₂O 0.05% pH 7.2 100 mℓ of the microorganism-producing culture medium having the above-described composition was put in a 500-mℓ Sakaguchi flask. After sterilization followed by inoculation with a microorganism shown in Table 1, the shaking culture was conducted at 30°C for 48 h. Then the microorganism was separated by centrifugation and washed with physiological saline once to give viable cells. Then 50 mℓ of distilled water was put in a 500-mℓ Sakaguchi flask, in which the microorganism obtained as described above was suspended. 0.5 g of racemic 1,3-butanediol was added to the suspension and the reaction was conducted under reciprocal shaking at 30°C for 48 h. After the completion of the reaction followed by removal of the cells by centrifugation, the supernatant liquid was saturated with sodium chloride and extracted with 50 mℓ of ethyl acetate. The ethyl acetate layer was analyzed according to gas chromatography to determine the amount of remaining 1,3-butanediol. Thereafter ethyl acetate was dehydrated with anhydrous Glauber's salt. After removing the solvent, a syrup was obtained. The syrup was acetylated with acetyl chloride by an ordinary method and the product was dissolved in a solvent and analyzed according to high performance liquid chromatography to determine the absolute configuration and the optical purity of obtained 1,3-butanediol. The results are shown in Table 1. Example 2 Candida parapsilosis IFO 1396 was put in a 10-ℓ jar fermenter containing 5 ℓ of the same culture medium as that used in Example 1 and cultured under stirring at 250 r.p.m. at 30°C for 24 h. The flow rate was 0.5 v.v.m. After the completion of the culture, the cells were collected by filtration, washed with 5 ℓ of water and suspended in 500 mℓ of water. 10 g of racemic 1,3-butanediol was added to the suspension and the mixture was stirred at 30°C for 48 h to conduct the reaction. After the completion of the reaction, the cells were removed by centrifugation. The obtained supernatant liquid was saturated with sodium chloride and extracted with 250 mℓ of ethyl acetate twice. The ethyl acetate layer was dehydrated with anhydrous Glauber's salt. After removing the solvent under reduced pressure, 4.2 g of a syrup was obtained. The syrup was distilled under reduced pressure to give 4.0 g of colorless transparent (R)-1,3-butanediol. The product had a specific rotatory power [α] 20 / D of -28° (C=l in EtOH), an absolute configuration of the (R)-enantiomer and an optical purity determined by HPLC analysis of 96% e.e. Example 3 Geotrichum candidum IFO 4601 was cultured and the reaction and extraction were conducted in the same manner as that of Example 2 to give 4.0 g of a syrup. 1,3-Butanediol thus obtained was analyzed to reveal that it had an absolute configuration of the (R)-enantiomer and an optical purity of 90% e.e. Example 4 Candida utilis IFO 0639 was cultured and the reaction and extraction were conducted in the same manner as that of Example 2 to give 4.9 g of a syrup. 1,3-Butanediol thus obtained was analyzed to reveal that it had an absolute configuration of the (S)-enantiomer and an optical purity of 92% e.e. Example 5 Pichia opuntiae var. thermotolerans IFO 10025 was cultured and the reaction and extraction were conducted in the same manner as that of Example 2 to give 3.7 g of a syrup. 1,3-Butanediol thus obtained was analyzed to reveal that it had an absolute configuration of the (S)-enantiomer and an optical purity of 97% e.e.

Claims: A process for producing optically active 1,3-butanediol which comprises treating a mixture of 1,3-butanediol enantiomers with a microorganism, which has been optionally treated, capable of asymmetrically assimilating said mixture, and collecting optically active 1,3-butanediol, the microorganism capable of leaving (R)-1,3-butanediol intact being selected from among those belonging to the genera Brevibacterium, Candida, Enterobacter, Geotrichum, Klebsiella, Lodderomyces, Pseudomonas, Rhodotorula, Saccharomyces, Saccharomycopsis, Sterigmatomyces and Trichosporon, and the microorganism capable of leaving (S)-1,3-butanediol intact being selected from among those belonging to the genera Agrobacterium, Azotobacter, Bacillus, Brettanomyces, Candida, Citrobacter, Corynebacterium, Dekkera, Endomyces, Erwinia, Hansenula, Issatchenkia, Klebsiella, Kluyveromyces, Geotrichum, Micrococcus, Mycobacterium, Pachysolen, Paracoccus, Pichia, Protaminobacter, Pseudomonas, Saccharomyces, Saccharomycopsis, Selenotila, Serratia, Stephanoascus and Xanthomonas. The process according to claim 1 wherein the microorganism capable of leaving (R)-1,3-butanediol intact is selected from among those belonging to the species Brevibacterium iodinum IFO 3558, Candida rugosa IFO 1364, Candida parapsilosis IFO 0640, Candida parapsilosis IFO 0708, Candida parapsilosis IFO 1396, Enterobacter cloacae ATCC 7256, Geotrichum candidum IFO 4601, Geotrichum candidum IFO 5767, Geotrichum candidum IFO 5368, Klebsiella pneumoniae IFO 12019, Lodderomyces elongisporus IFO 1676, Pseudomonas diminuta IFO 12697, Rhodotorula glutinis IFO 0395, Saccharomycopsis lipolytica IFO 1550, Sterigmatomyces elviae DSM 70852, Trichosporon cutaneum IFO 1198 and Trichosporon capitatum IFO 0743. The process according to claim 1 wherein the microorganism capable of leaving (S)-1,3-butanediol intact is selected from among those belonging to the species Agrobacterium radiobacter IFO 12664, Azotobacter chroococcum IFO 12994, Bacillus brevis IFO 3331, Bacillus sphaericus IFO 3525, Bacillus sphaericus IFO 3341, Bacillus subtilis IFO 3007, Bacillus subtilis IFO 3037, Brettanomyces abstines DSM 70726, Candida cariosilignicola DSM 2148, Candida kefyr (Beijerinck) DSM 70073, Candida krusei (Castellani) DSM 70025, Candida succiphila DSM 2149, Candida utilis IFO 0639, Candida utilis IFO 0626, Corynebacterium glutamicum ATCC 13032, Corynebacterium michiganense IFO 13762, Dekkera bruxellensis IFO 1590, Endomyces decipien IFO 0102, Erwinia carotovora subsp. carotovora IFO 3830, Hansenula anomala DSM 70130, Hansenula minuta DSM 70274, Hansenula subpelliculosa IFO 0808, Hansenula wickerhamii DSM 70280, Hansenula wingei DSM 10281, Issatchenkia scutulata var. scutulata IFO 10070, Klebsiella pneumoniae IFO 12059, Kluyveromyces drosophilarum IFO 1012, Kluyveromyces lactis IFO 1267, Kluyveromyces lactis IFO 1903, Micrococcus luteus IFO 3333, Micrococcus roseus IFO 3764, Mycobacterium smegmatis IFO 3153, Pachysolen tannophilus IFO 1007, Paracoccus denitrificans IFO 12442, Pichia cellobiosa DSM 2147, Pichia farinosa IFO 1163, Pichia heedii IFO 10020, Pichia heedii IFO 10019, Pichia lindnerii DSM 70718, Pichia opuntiae var. thermotolerans IFO 10026, Pichia opuntiae var. thermotolerans IFO 10025, Pichia pastoris DSM 70382, Pichia querquum DSM 70386, Pichia sargentensis DSM 70388, Pichia trehalophia DSM 70391, Pseudomonas acidovorans IFO 13582, Pseudomonas diminuta IFO 12697, Pseudomonas fluorescens IFO 12055, Pseudomonas fluorescens IFO 3081, Pseudomonas putida IFO 3738, Saccharomycopsis fibuligera IFO 0103, Selenotila peltata DSM 70579, Stephanoascus ciferrii IFO 1854 and Xanthomonas maltophilia IFO 12690.

Inventors: KOBAYASHI YOSHINORI, MATSUYAMA AKINOBU, NIKAIDO TERUYUKI, KOBAYASHI, YOSHINORI, MATSUYAMA, AKINOBU, NIKAIDO, TERUYUKI
Applicants: DAICEL CHEM, DAICEL CHEMICAL INDUSTRIES, LTD.
Application year: 1989
Main classification: C12P41
IPC codes: C12P7, C12P41