PAPER FEEDING DEVICE

Abstract: A paper feeding device for a printer, comprises first feed means (18) for feeding fan fold paper (7), second feed means (20, 24) for feeding fan fold paper (7) or cut sheet paper by frictionally engaging the paper, said second feed means being disposed downstream of the first feed means and upstream of a printing head (1) of the printer with respect to the feed direction, and third feed means (22, 25) for feeding fan fold paper or cut sheet paper, said third feed means being disposed downstream of the printing head (1), wherein the friction between said second feed means (20, 24) and the paper (7, 40) is adjustable, and a control means is provided to automatically adjust said friction depending on the kind of paper and/or the position of the leading edge of the paper such that in case of feeding fan fold paper the paper is fed solely by said first feed means (18) until the leading edge of the paper passes the second feed means (20, 24), the fan fold paper is fed by the first and the second feed means until the leading edge of the paper passes the third feed means (22, 25), the fan fold paper then being fed by the first and the third feed means, and that in case of feeding cut sheet paper, the paper is fed solely by the second feed means (20, 24) until its leading edge passes the third feed means (22, 25), the paper then being fed by the second and the third feed means, and wherein the friction exerted by said second feed means is lower in case of feeding fan fold paper than in case of feeding cut sheet paper.

Description: The present invention relates to a paper feeding device in a printer capable of feeding alternatively cut sheet paper and fan fold paper. A prior art paper feeding device in a printer is schematically shown in Fig. 4. Fan fold paper provided with perforations is fed by a push tractor 101 and feed rollers 103. The push tractor 101 is disposed upstream and the feed rollers 103 are disposed downstream of a printing head 106 with respect to the paper feeding direction. When cut sheet paper is used, it is fed by additional feed rollers (not shown) provided upstream of the printing head 106 and the feed rollers 103. With the above described arrangement of the paper feeding device, since space is required for accommodating feeding means (comprising feed rollers etc. as mentioned) for feeding a cut sheet paper to the printing head 106, a substantial distance between the printing head 106 and the push tractor 101 is necessary to provide such space. Consequently, when fan fold paper is fed by the push tractor 101, slacking of the paper on the way to the feed rollers 103 may occur and the slack will not be removed until the paper is fed for several lines after the leading edge of the paper reached the feed rollers 103. Since the feed rate of the paper fluctuates, the dots to be printed cannot be located accurately on the paper and thus, a high precision printing cannot be ensured. In view of the above problem it is an object of the invention to provide a paper feeding device by which fan fold paper can be fed with high precision so that dots to be printed can be located accurately on the paper to allow a high precision printing from the first printing line. This object is achieved with a paper feeding device as claimed. According to the invention, a second feed means is provided intermediately between the first feed means and the third feed means and is used for both, fan fold paper feeding and cut sheet paper feeding. Due to this arrangement, the maxiumum distance the paper has to be fed by a pushing force with its leading edge being free, can be substantially shortened such that the natural strength of the paper is sufficient to avoid a paper slacking. To allow the second feed means to be used for fan fold paper and cut sheet paper it is switchable between at least three different conditions to apply a slight driving force to fan fold paper only as long as it is necessary to avoid slacking and to apply a strong driving force to cut sheet paper. Specific embodiments of the present invention will be described below with reference to the drawings, wherein Fig. 1 is a diagrammatic plan view of one embodiment of the invention, Figs. 2(a) to (e) are diagrammatic side views showing different conditions of the paper feeding device, Figs. 3(a) to (c) are diagrammatic partial views showing different switching states of the second feeding means, and Fig. 4 represents a prior art paper feeding device. Reference is first made to Fig. 1. A printing head 1 is fixed on a carriage 2. The carriage 2 is guided on a guide shaft 3 and movable along the guide shaft 3 by a motor 4. 8 designates the platen of the printer. A pair of tractors (sprocket means) 18 having pins to engage with the perforations provided on opposite sides of fan fold paper are provided as a first feed means in the paper path ahead of the printing head 1. The tractors 18 are slidably guided on tractor shafts 19 and can be fixed in a desired position along the tractor shafts. The tractors 18 are driven by a motor 9 through gears 10 to 12 and tractor shafts 19. Feed rollers 20 (second feed means) are disposed in the paper path intermediately of the printing head 1 and the tractors 18. The feed rollers 20 are fixed on a feed shaft 21 and are rotatable by the motor 9 through gears 10, 11, 13, 14. Discharge rollers 22 (third feed means) are fixed on a discharge roller shaft 23 and disposed in the paper path on the downstream side of the printing head 1. A pulley 16 fixed on the discharge roller shaft 23 is synchronously driven via a timing belt 17 by a pulley 15 integrally formed with gear 14. As shown in Fig. 2(a), pressure rollers 24, 25 are provided to cooperate with the feed rollers 20 and the discharge rollers 22, respectively. In the following reference is made to one pair each of rollers 20, 24 and 22, 25, respectively, substitutionally for a plurality of pairs that might be provided along the width of the printer. Rollers 22 and 25 are urged together by spring means (not shown). The pressure rollers 24, 25 are rotatably journaled on shafts 26 and 27, respectively, and are rotated according to a shift of the paper 7. The pressure roller 24 is shiftable between three different stages and positioned according to the kind of paper in use as will be explained later. Detection means 6 is used for recognizing the presence or absence of paper and for detecting the leading edge and the rear edge of the paper. The detection means 6 is provided between the feed roller 20 and the printing head 1. As shown in Fig. 3, the pressure roller 24 is shiftable by the driving force of a motor 30 through gears 31 to 33, a square shaft 34 and a leaf spring 36. The square shaft 34 is fixed to or integrally formed with the gear 33 at a position eccentric to the axis of the gear. One end of leaf spring 36 is supported by the frame 5 and the free end of the leaf spring 36 carries the pressure roller 24. In the condition of Fig. 3(a) where the square shaft 34 does not contact or at least not urge the leaf spring 36, the pressure roller 24 is positioned at a distance from the feed roller 20 and thus, the feed roller 20 and the pressure roller 24 will not exert any pressure on the paper passing therebetween. When the motor 30 is rotated by a certain angle in the direction of arrow A, the gears 31 to 33 are also rotated in the directions of the respective arrows, thus rotating the square shaft 34 in the direction of arrow B to assume the position shown in Fig. 3(b). Due to the eccentric position of square shaft 34 with respect to the gear 33, the leaf spring 36 is pivoted around its fixed end to lift the pressure roller 24 in the direction indicated by an arrow F₁. In this condition the pressure roller 24 is biased against the feed roller 20 by the moderately deflected leaf spring 36 to cause a feeding force to be applied to the paper positioned between the feed roller 20 and the pressure roller 24. In this situation, the biasing force pressing pressure roller 24 against feed roller 20 is moderate in order not to leave any remaining impressions on a sensitive paper. When the motor 30 is further rotated in the direction of arrow A, the gears 31 to 33 are rotated correspondingly until the position of the square shaft 34 shown in Fig. 3(c) is reached. In this position the leaf spring 36 is strongly deflected to exert a relatively large force F₂ pressing pressure roller 24 against feed roller 20. With reference to Fig. 2 the operation of the invention will be explained next. When fan fold paper 7 is fed, pins of the tractors 18 are engaged with the perforations of the fan fold paper and feed the paper towards the feed roller 20, utilizing the natural strength of the fan fold paper. At this moment, the pressure roller 24 is detached from the feed roller 20 and thus, does not exert an influence on the fan fold paper 7. The fan fold paper 7 is further fed in the direction of the arrow shown in Fig. 2(a) until its leading edge is detected by the detecting means 6 provided between the printing head 1 and the feed roller 20. A distance l₁ between the tractors 18 and the location of the detecting means 6 is proportional to a distance l₂ between the tractors 18 and the discharge roller 22, for instance l₁ = 1/2 l₂. The distance l₁ is selected to be short enough to allow the fan fold paper to be fed by the pushing force exerted by tractors 18. Due to the natural strength of the paper a slack of the paper does not occur over the short distance l₁. As soon as the detection means 6 detects the leading edge of the fan fold paper 7, the motor 30 shown in Fig. 3 is rotated to shift the pressure roller 24 to the position of Fig. 3(b). The pressure roller 24 is now biased against the feed roller 20 so that a driving force is exerted on the fan fold paper 7. Again the paper is pushed by rollers 20 and 24 towards to the discharge roller 22. Since the distance l₂ - l₁ between the feed roller 20 and the discharge roller 22 is relatively short, the natural strength of the paper is sufficient to avoid any slacking during the feeding from the feed roller 20 to the discharge roller 22. During this feeding a driving force is applied to the paper not only by the feed roller 20 but additionally by the tractors 18. Therefore, the driving force required to be applied by the feed roller 20 may be smaller than in case of feeding a cut sheet paper not being additionally driven by a tractor. Accordingly, only a slight force F₁ is necessary to push the pressure roller 24 against the feed roller 20. Even if the fan fold paper is sensitive, the feed roller 20 and the pressure roller 24 will thus not cause any remaining impression in the paper. The relation between the feed velocity V₂ of the feed roller 20 and the feed velocity V₁ of the tractors 18 is V₁ = V₂. Therefore, any deflection of the fan fold paper 7 over the short distance l₃ = l₂ - l₁ may be neglected even if it occurs due to manufacturing tolerances of the parts contributing to the feeding. From the moment when the detecting means 6 detects the leading edge of the paper, a CPU on a control board starts counting the amount of paper feeding by motor 9 to deliver a signal when the leading edge of the fan fold paper 7 has passed the discharge roller 22, i.e. has reached the position shown in Fig. 2(c). At this moment, the motor 30 of Fig. 3 is rotated to detach the pressure roller 24 from the feed roller 20. The fan fold paper 7 is then fed by the discharge roller 22, the pressure roller 25 and the tractors 18. In this case, the relation between the feed velocity V₁ of the tractors 18 and the feed velocity V₃ of the discharge roller 22 is V₃ > V₁. Due to this velocity relation a tension is applied to the fan fold paper 7 over the distance l₂. However, since the driving force applied by the discharge roller 22 is small compared to that applied by tractors 18, the fan fold paper 7 is mostly fed by the tractors 18 in the condition shown in Fig. 2(d), thereby ensuring a very precise paper feeding. Referring to Fig. 2(e) the operation for feeding a cut sheet paper 40 will be described next. When feeding the cut sheet paper 40, the pressure roller 24 is kept at the position of Fig. 3(c) by motor 30. Accordingly, the force F₂ pressing pressure roller 24 against feed roller 20 is substantially greater than the force F₁, effective when fan fold paper is fed. Due to the force F₂ a satisfactorily large driving force can be applied to the cut sheet paper 40. Since the feed velocity V₂ of the feed roller 20 is equal to the feed velocity V₁ of the tractors 18, a difference in the feeding rate between the feeding of fan fold paper 7 and cut sheet paper 40 will not occur. Further, since the feed velocity V₃ of the discharge roller 22 is greater than the feed velocity V₂ of the feed roller 20, a tension will continuously be applied to the cut sheet paper 40 over the distance l₄ between the feed roller 20 and the discharge roller 22 so that no slack will occur in the cut sheet paper and the feeding can be controlled with high precision. According to the above description a motor 30 is used for controlling the position of and the biasing force applied to the pressure roller 24. However, a solenoid, a magnetic clutch or the like may be used for this purpose instead of the motor. As described above, the invention relates to a paper feeding device using sprocket means as first feed means, second feed means disposed downstream of the sprocket means, and third feed means disposed downstream of a printing head for feeding fan fold paper. A pressure of the first feed means is variable in three stages. An optimum combination is automatically selected according to the position of the fan fold paper. Therefore, no adverse influence will be exerted on the feed precision of a cut sheet paper and a high precision feeding may be realized for both, cut sheet paper and fan fold paper. The term paper used in this specification is intended to cover all types of media and forms including transparent foils, typically used for printers.

Claims: A paper feeding device for a printer, comprising first feed means (18) for feeding fan fold paper (7), said first feed means including sprocket means to engage perforations of the fan fold paper, second feed means (20, 24) for feeding fan fold paper (7) or cut sheet paper (40) by frictionally engaging the paper, said second feed means being disposed downstream of the first feed means and upstream of a printing head (1) of the printer with respect to the feed direction, and third feed means (22, 25) for feeding fan fold paper or cut sheet paper, said third feed means being disposed downstream of the printing head (1), wherein the friction between said second feed means (20, 24) and the paper (7, 40) is adjustable, and a control means is provided to automatically adjust said friction depending on the kind of paper and/or the position of the leading edge of the paper such that in case of feeding fan fold paper the paper is fed solely by said first feed means (18) until the leading edge of the paper passes the second feed means (20, 24), the fan fold paper is fed by the first and the second feed means until the leading edge of the paper passes the third feed means (22, 25), the fan fold paper then being fed only by the first and the third feed means, and that in case of feeding cut sheet paper, the paper is fed solely by the second feed means (20, 24) until its leading edge passes the third feed means (22, 25), the paper then being fed by the second and the third feed means, and wherein the friction exerted by said second feed means is lower in case of feeding fan fold paper than in case of feeding cut sheet paper. The device according to claim 1, wherein the second feed means includes a feed roller (20) and a pressure roller (24), the pressure roller being shiftable with respect to the feed roller (20) between at least three different positions, namely a first position (Fig. 3(a)) where the pressure roller (24) is spaced apart from the feed roller (20), a second position (Fig. 3(b)), where the pressure roller (24) is pressed against the feed roller (20) by a first pressure force (F₁), and a third position, where the pressure roller (24) is pressed against the feed roller (20) by a second pressure force (F₂), the second pressure force (F₂) being substantially greater than the first pressure force (F₁). The device according to claim 1 or 2, wherein the length of the feed path between said first feed means (18) and said second feed means (20, 24) and the length of the feed path between said second feed means (20, 24) and said third feed means (22, 25) are selected in consideration of the natural strength of the paper to be fed such that substantially no slacking of the paper occurs while the leading edge of the paper moves from the first feed means (18) towards the second feed means (20, 24) and from the second feed means (20, 24) to the third feed means (22, 25), respectively. The device according to any of the preceding claims wherein the feed velocity of the first feed means is substantially equal to that of the second feed means and less than that of the third feed means.

Inventors: IINUMA, HIROKAZU C/O SEIKO EPSON CORP., KODAKA, TOSHIKAZU C/O SEIKO EPSON CORP., MURAKAMI, KENJIRO C/O SEIKO EPSON CORP.
Applicants: SEIKO EPSON CORPORATION
Application year: 1989
Main classification: B41J11
IPC codes: B41J15, B41J11, B41J13