A METHOD OF CONNECTING A GRIPPING DEVICE TO SHEET OR WEB-FORMED PACKING MATERIAL

Abstract: In the manufacture of single-use disposable packages or cartons for, for example, milk or juice, a web or sheet-formed packaging ma­ terial is normally reformed by folding and sealing processes into individual packages. The material may possibly also be caused to pass through a bath of chemical sterilization agent. As a result of the forming and sterilization processes, it is impossible to provide the material beforehand with applied opening arrangements such as plastic pull-rings or the like. A method of connecting a gripping device (6) to sheet or web-­ formed packaging material essentially comprises a first application and liquid-tight sealing of an anchorage device (4) in a hole (3) in the material, the anchorage device (4), after reforming of the ma­ terial into packages, being utilised as an anchorage point for a gripping device (6) in the form of a pull-ring or the like which, for example, may constitute a part of a prepared opening arrange­ ment.

Description: Single-use disposable packages are often manufactured from flexible packaging material which, by suitable processing, folding and sealing, is reformed into packages of the desired configuration. The packages are often provided with some form of opening arrangement, for example a region of the material weakened by perforation, this region being, on the outside of the packages, connected to a gripping device in the form of a plastic pull-ring or the likes, with the aid of which the package may thus be opened. From GB-A-1,149,545 an arrangement is known wherein prior to a sterilization process a tear-off tab is applied at an opening to the one liquid-tight surface of a packaging material and bonded together at the periphery of the opening with a strip of tearable material which is sealed to its other also liquid-tight surface. Packages of the above-mentioned type are also employed for the packaging of previously sterilized contents, for example UHT treated long-life milk. In such instance, the packaging material must be sterilized prior to contact with the contents, which normally takes place in that the packaping material - while it is still in web or sheet form - is brought into contact with a liquiform chemical sterilization agent which, after having been in contact with the packaging material for the requisite time to obtain the desired level of bacterial extermination, is once again removed from the material. Application of the sterilization agent to the packaging material may be effected, for instance, in that the packaging material web is caused to run through a bath of sterilization agent, or in that the sterilization agent is vapourized direct onto the web. Since the surplus of sterilization agent is, after the requisite contact time, once again removed from the material web by means of, for example, squeezer rollers or hot air knives, it is of utmost importance that the material web does not display creases or other irregularities, for example folded regions or pre-applied details, since these would, entrain an undesirably large volume of sterilization agent, and, on the other hand, render impossible the thorough removal of the sterilization agent after the treatment time. For this reason, it has not hitherto been possible to fit pre-applied details such as gripping device or the like to packaging material which is, by forming and/or eterilization processes , to be converted into individual packages of the above-mentioned type. Hence, it is generally desirable within this art to realise a method of applying a gripping device to an aseptic package which is sterilized by the application of a liquiform sterilization agent to the packaging material prior to its reforming into a finished package. One object of the present invention is to realise a method of connecting a gripping device to sheet or web-formed packaging material, this method making possible, without any inconvenience, the sterilization of the packaging material by means of a liquiform sterilization agent in packaging machines of conventional type. A further object of the present invention is to realise a method of connecting a gripping device to sheet or web-formed packaging material, the method permitting reliable and liquid-tight anchorage of the gripping device in the packaging material. These and other objects have been attained according to the present invention in that a method of connecting a gripping device to sheet or web-formed packaging material having liquid-tight surfaces is characterised in that the packaging material is provided with a through-hole in which an anchorage device is inserted and liquid-tight sealed to both liquid-tight surfaces of the packaging material, the anchorage device being, after processing of the packaging material, connected to the gripping device. Preferred embodiments of the method according to the present invention have further been given the characterising features as disclosed in the appended subclaims. By first providing the packaging material with an anchorage device which may pass unimpeded through prior art eterilization and forming apparatuses and only then connecting the anchorage device to the gripping device proper, the above-outlined drawbacks in eterilization and handling of the web or sheet-formed material will be obviated, at the same time as the fixing of the anchorage device and the gripping device will be extremely reliable and, as a result, well-suited for the tearing-up of opening arrangements in packaging material types which are relatively difficult to tear. One preferred embodiment of the method according to the present invention will now be described in greater detail with particular reference to the accompanying schematic drawing which solely illustrates the details indispensible for comprehending the invention. In the accompanying Drawing: Fig. 1 is a cross-section through a portion of packaging material prior to the application of an anchorage device; Fig. 2 shows the packaging material of Fig. 1 after the application of the anchorage device; Fig. 3 shows, on a smaller scale, a portion of the packaging material which has been provided with a gripping device in accordance with the method according to the present invention; and Fig. 4 shows, partly in perspective, a portion of a packaging material web provided with an opening arrangement with a gripping device produced in accordance with the method according to the present invention. Referring to the drawing, a packaging material which is often employed in the manufacture of liquid-tight packages of the single-use disposable type, for example packages or cartons for milk, juice or the like, is shown in Fig. 1 and essentially comprises a central layer 1 of carrier material, for example paper or foamed plastic which, on either face, is coated with liquid-tight layers 2 of thermoplastic material, for example polyethylene. For carrying out the method according to the present invention, the packaging material is provided, at suitable places, with a through hole 3 whose diameter may vary but should preferably be of the order of magnitude of between 3 and 10mm. An anchorage device 4 for application in the hole 3 is of a diameter which substantially corresponds to the diameter of the hole, and has a relatively flat head 5 of larger diameter. The anchorage device 4 is preferably manufactured of a thermoplastic material of the same type as the thermoplastic material included in both of the outer layers 2 of the packaging material, i.e. polyethylene. After application of the anchorage device 4 in the hole 3, both the anchorage device and surrounding regions of the two exterior thermoplastic layers of the packaging material are heated to the melting temperature, whereafter press tools (not shown) compress the anchorage device 4 from both directions, so that the thermoplastic material flows out and forms a head also on the opposing side of the packaging material 1. The anchorage device 4 will be "riveted" in place and hot-sealed to both of the thermoplastic outer layers 2 of the packaging material 1, such that completely liquid-tight seals will be obtained which prevent sterilization agent or package contents from penetrating in under the two heads of the anchorage device 4 and permeating into the central carrier layer 1 of the packaging material. By selecting a suitable configuration of the working surfaces of those tools which are employed for forming both of the heads 5 of the anchorage device 4, it will be ensured that these heads have a flat, elongate form which closely coincides with the external surfaces of the packaging material. By utilising relatively high compressive pressure in the forming operation, the central carrier layer 1 of the packaging material may moreover be compressed somewhat, so that the heads 5 of the anchorage device 4 do not, in actual fact, need entail any thickening of the material but may lie wholly flush with the surface layer 2 of the packaging material. It will hereby be ensured that the packaging material provided with anchorage devices 4 may pass unimpeded through both various apparatuses for processing and sterilizing and through rollers and guides which are necessary in reforming the material into individual packages or cartons. When the packaging material has been provided with anchorage devices 4 formed substantially in accordance with that shown in Fig. 2, the material is subjected to the desired processing, for example forming into packages or sterilization treatment. When the packaging material in web or sheet form is brought into contact with a liquiform sterilization agent, for example hydrogen peroxide, this will adhere to all external surfaces of not only both of the outer plastic layers 2 of the packaging material, but also the heads 5 of the anchorage device 4. However, the sterilization agent cannot penetrate in under the heads of the anchorage device. This also thereby ensures that the sterilization agent can, after the desired treatment time, be completely removed from the material web using, for example, squeezer rollers and so-called air knives, i.e. concentrated hot air curtains. After sterilization of the packaging material, reforming thereof normally takes place into packages which, in the wholly or partly finished state, are filled with their intended contents and then sealed. Such operations are effected in a conventional manner and, consequently, reference is here made to European Patent Specification EP 91 712 for further information. After sterilization of the packaging material and/or the forming processing thereof, gripping devices 6 (Fig. 3) are applied to the packaging material at those places where the material had provided with anchorage devices 4. The gripping devices 6, which may be designed as a pull-ring or the like, are manufactured of a thermoplastic material which may readily be sealed to the anchorage device 4 and preferably consists of the same material type, for example polyethylene. By employing the above-disclosed process, there will be obtained a reliable securement not only of the gripping device 6 to the one head 5 of the anchorage device 4, but also of the anchorage device proper in the packaging material, which is of considerable importance, for instance when the gripping device 6 is to be utilised as a pull-ring in an opening arrangement of that type in which a part of the packaging material is torn-off when the package or carton itself is opened. Such opening arrangements are well-known in this Art and essentially comprise an openable region of the wall of the package, the region having been defined by a tearing line, for example in the form of a perforation 7 which extends partially through the packaging material 1 and runs in a closed arc around that region which is to be opened. By designing the head 5 of the anchorage device 4 in such a manner that its edge is partly contiguous with the above-mentioned line of weakening, initiation of the tearing operation will be facilitated, which further reduces the risk that the opening function fails to work satisfactorily. The method, according to the present invention, of realising application of the gripping device in two stages, also makes for the provision of packages sterilized using chemical agents with an external gripping device, which has not hitherto been possible. The application of the anchorage device 4 prior to sterilization of the material implies no hindrance and entails no disadvantages, be it in the sterilization of the material or in the other handling and processing operations involved in forming the package, and the thus applied anchorage device 4 constitutes an excellent anchorage point for the subsequent application of the gripping device 6, which may readily be effected by heating and compression of the one end of the gripping device and the head of the anchorage device disposed on the outside of the package.

Claims: A method of connecting a gripping device to a sheet or web-formed packaging material having liquid-tight surfaces, wherein the packaging material (1) is provided with a through-hole (3) in which an anchorage device (4) is inserted, characterized in that the anchorage device (4) is liquid-tight sealed to both liquid-tight surfaces of the packaging material (1) the anchorage device (4) being connected, after processing of the packaging material, to a gripping device (6). The method as claimed in Claim 1, characterised in that the anchorage device (4) consists of thermoplastic material which is rivzeted and hot-sealed to both liquid-tight surfaces of the packaging material (1). The method as claimed in Claim 1 or 2, characterised in that the packaging material (1), after application of the anchorage device (4), is brought into contact with a chemical sterilization agent. The method as claimed in Claim 3, characterised in that the anchorage device (4) is, after the sterilization process, connected to the prefabricated gripping device (6). The method as claimed in any one or more of the preceding Claims, characterised in that the anchorage device (4) is disposed in a part of the packaging material (1) which serves as an opening arrangement.

Inventors: LILJA, STIG
Applicants: AB PROFOR
Application year: 1989
Main classification: B31B3
IPC codes: B31B1, B65B61