Apparatus for controlling gear transmission and clutch of vehicles

Abstract: In a vehicle control apparatus having an automatic gear shift control system for a gear transmission (4) and an automatic clutch control system for a clutch (3), the apparatus comprises a setting device (18) for setting a desired feeling for vehicle drive-off and characteristic curves for controlling the engagement of the clutch (3) and the setting of the gear position in the gear transmission (4) are determined simultaneously in response to the setting device (18).

Description: BACKGROUND OF THE INVENTION The present invention relates to an apparatus for controlling the gear transmission and clutch of a vehicle taking into account the load condition of the vehicle so as to start the vehicle smoothly. In the prior art, there have been proposed various automatic transmission systems having a multistage gear transmission for, for example, trucks, and Japanese Patent Application Public Disclosure No. 115732/86 discloses a control system which is provided with a switch which can be set according to the load condition of the truck to make the feeling at drive-off of the truck the same between the fully loaded condition and the no-load condition of the truck. Furthermore, Japanese Patent Application Public Disclosure No. 72922/88 (corresponding to British Patent Application Public Disclosure No. 2199628) discloses a control system which provided with a variable resistor which can be set according to the load condition at that time for the same purpose. According to these prior art systems, in the case where the clutch is engaged for starting the truck, the operation speed of the clutch in a semi-engaging zone is determined in accordance with the position of the switch, enabling operation of the switch to eliminate the difference in the feeling of vehicle drive-off between at the fully loaded condition and at the no-load condition. However, in these prior art systems the driver must select the suitable gear shift position of the transmission for the load condition of the truck in addition to the operation of the switch when starting out, so that the operations required for starting the truck become complicated. EP 0268686 discloses a device which selects an "optimum speed stage" for the starting of a vehicle having an automatic transmission. The speed stage is selected, when the transmission is in a "drive" position, according to the vehicle load and the load incline. SUMMARY OF THE INVENTION An object of the present invention is to provide an improved apparatus for controlling the gear transmission and clutch of vehicles, which is capable of eliminating the disadvantages described above. Another object of the present invention is to provide a control apparatus for vehicles having a gear transmission and a clutch, which is capable of automatically controlling the gear transmission and the clutch for drive-off of the vehicle under various load conditions of the vehicle. A further object of the present invention is to provide a control apparatus for vehicles having a gear transmission and a clutch, which is capable of assuring suitable control conditions of the gear transmission and the clutch for drive-off of the vehicle under various load conditions of the vehicle. GB 2199628, referred to above, discloses an apparatus for controlling a vehicle having an automatic gear shift control system for a gear transmission and an automatic clutch control system for a friction type clutch, the apparatus comprising: an input means; and a first determining means responsive to said input means for determining engagement characteristics for the clutch for vehicle drive off. According to the present invention, the input means is for inputting information concerning a load condition of the vehicle, the first determining means is for determining characteristic curves for engaging the clutch and the apparatus further comprises: a gear discriminating means responsive to said input means for discriminating whether or not a gear position set in the gear transmission corresponds to a predetermined allowable gear position at the time of vehicle drive-off; and an engaging means responsive to said first determining means and said gear discriminating means for carrying out the operation for engaging the clutch during vehicle drive-off in accordance with the characteristic curve determined by the first determining means only when the gear of the transmission is shifted to an allowable gear position. With this arrangement, the characteristics for engaging the clutch for drive-off of the vehicle is determined by the first determining means in response to the information concerning the load condition of the vehicle from the input means. In addition, it is discriminated in accordance with the information whether or not the transmission is shifted to an allowable gear position for drive-off of the vehicle. The operation for engaging the clutch to start the vehicle can be carried out automatically on the basis of the characteristics for engaging the clutch determined by the first determining means only when the actual gear position of the transmission is one of the allowable gear positions. For a better understanding of the present invention and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:- Fig. 1 is a view schematically showing a vehicle control apparatus of the present invention; Fig. 2 is a front view showing the input device of Fig. 1; Fig. 3 is a graph showing the characteristics of the input device; Fig. 4 is a flowchart showing a control program executed in the control unit of Fig. 1; Fig. 5 is a graph showing the engagement characteristics of the clutch of Fig. 1; Fig. 6 is a graph showing alternative engagement characteristics of the clutch; and Fig. 7 is a flowchart showing a program for determining the engagement characteristics of the clutch of Fig. 1 , which is executed in the control unit of Fig. 1. DESCRIPTION OF THE PREFERRED EMBODIMENTS Fig. 1 shows an embodiment of a vehicle control apparatus of the present invention having an automatic transmission system generally designated by reference numeral 1. The automatic transmission system 1 is used in a vehicle (not shown) powered by an internal combustion engine 2 and includes an automatic clutch control system for a friction type clutch 3 and an automatic gear shift control system for a gear transmission 4. A clutch actuator 5 is coupled with the clutch 3 and the operation for engaging/disengaging (ON/OFF) the clutch 3 is carried out by the clutch actuator 5 in response to a clutch control signal Sc produced by a control unit 6, which will be described in more detailed later. On the other hand, a transmission actuator 7 is coupled with the gear transmission 4 and the operation for shifting the gear transmission is carried out by the use of the transmission actuator in response to a transmission control signal St produced by the control unit 6. A first detector 8 coupled with the clutch 3 produces a first detection signal K₁ showing the position of a pressure plate (not shown) of the clutch 3 manipulated by the clutch actuator 5, and a second detector 9 coupled with the gear transmission 4 produces a second detection signal K₂ showing the actual gear position of the gear transmission 4 manipulated by the transmission actuator 7. The first and second detection signals K₁ and K₂ are input to the control unit 6. A first sensor 10 is provided on the input side of the clutch 3 for producing an input speed signal Sa showing the input rotational speed of the clutch 3 and a second sensor 11 is provided on the output side of the clutch 3 for producing an output speed signal Sb showing an output rotational speed of the clutch 3. The input and output speed signals Sa and Sb are supplied to the slip rate detector 12 for calculating a slip rate of the clutch 3 at each instant, and the slip rate signal SD representing the result of the calculation in the slip rate detector 12 is supplied from the slip rate detector 12 to the control unit 6. The control unit 6 further receives an acceleration signal AC showing the amount of operation of an accelerator pedal 13 from an acceleration sensor 14 and a selected position signal SP showing the position selected by a selector 15 from a select sensor 16. A vehicle speed sensor 17 produces a vehicle speed signal VC showing the speed of the vehicle and supplies it to the control unit 6. The control unit 6 also receives an ignition switch signal KY showing whether or not an ignition switch SW is in its OFF position. The control unit 6 has a central processing unit (CPU) 20, random access memory (RAM) 21, read-only memory (ROM) 22 and I/O interface 23, which are interconnected by a bus 24 to form a known-design microcomputer. A predetermined control program 30 is stored in the ROM 22 in advance for controlling the gear transmission 4 and the clutch 3. The signals input to the control unit 6 are converted into digital from by the I/O interface 23 and the required control operations of the clutch 3 and the transmission 4 are carried out on the basis of the control program 30 in accordance with the signals input to the control unit 6. The vehicle control apparatus shown in Fig. 1 comprises an input device 25 for inputting information concerning the load condition of the vehicle, and an output signal Y produced by the input device 25 is supplied as a signal indicative of the load condition of the vehicle to the control unit 26. The input device 25 is constituted as a variable resistor having a pair of fixed terminals 25a and 25b, and a direct current voltage source +V with a constant voltage level V is applied across the fixed terminals 25a and 25b. The output voltage of the input device 25 is produced as an output signal Y from the movable terminal 25c of the variable resistor and applied to the control unit 26. The control unit 26 operates on the basis of a control program 60 stored in the ROM 22 for controlling the gear transmission 4 and the friction type clutch 3. Reference numeral 28 designates an alarm device. Referring to Fig. 2, the input device 25 has an adjusting knob 27 secured on the rotating shaft (not shown) of the variable resistor and a mark 27a on the adjusting knob 27 can be positioned at any position between "O" position and "Max position. The position of the mark 27a will be referred to as the set position AP hereinafter. The region between "O" and "Max" is divided into three ranges: a small load range (O ≦ AP < Min), a medium load range (Min ≦ AP < C) and a large load range (C ≦ AP ≦ Max). Fig. 3 shows the relationship between the level of the output signal Y and the set position AP, in which the level of the output signal Y is dependent upon the set position AP. The level of the output signal Y varies linearly from +V to zero when the set position AP proceeds from "O" "Max". When the position of the knob 27 is adjusted by the driver according to the load condition of the vehicle at that time, an output signal Y of a level corresponding to the set position AP at that time is supplied to the control unit 26. The input device 25 may include a well-known mechanism for maintaining the set position AP thereof by a suitable force when the mark 27a is set at the "O" position. Fig. 4 is a flowchart showing the control program 60 executed in the control unit 6. At the start of the execution of the control program 60, digital data corresponding to the signals input to the control unit 26 are read in and stored in the RAM 21 in step 61. Then, the operation moves to step 62 wherein discrimination is made as to whether or not the ignition switch SW is in its OFF position. When the determination in step 62 is YES, the operation moves to step 63 wherein a control operation for halting the operation of the internal combustion engine 2 is executed. As a result, a halt signal STP is produced from the control unit 26 and is applied to the internal combustion engine 2, so that the rotation of the internal combustion engine 2 is halted. The operation returns to step 61 after the execution of step 63. When the ignition switch SW is in its ON or ST position, the determination in step 62 becomes NO and the operation moves to step 64, wherein discrimination is made as to whether or not the internal combustion engine 2 is rotating. When the engine 2 is not rotating, the determination in step 64 becomes NO and the operation moves to step 65 to execute the control operation for starting the engine 2. The operation returns to step 61 after the execution of step 65. In contrast, when the engine 2 is rotating, the determination in step 64 becomes YES and the operation moves to step 66 wherein discrimination is made based on the second detection signal K₂ as to whether or not the gear of the transmission 4 is in its neutral(N) position. When the determination in step 66 is YES, the operation returns to step 61. In the case where the gear of the transmission 4 is a position other than the neutral position, control operations are executed as follows. When the determination in step 66 becomes NO, discrimination is made in step 67 in accordance with the vehicle speed signal VC as to whether or not the vehicle speed is zero. The operation moves to step 74 when the vehicle speed is not zero. In contrast, when the vehicle speed is zero, the operation moves to step 68 wherein discrimination is made on the basis of the output signal Y as to whether or not the set position AP is within the small load range (O ≦ AP < Min). The determination in step 68 is YES when the set position AP is in the small load range and the operation moves to step 69 wherein an alarm signal AL of low level is produced to put the alarm device 28 an inoperative state. If the determination in step 68 becomes NO, the operation moves to step 70 wherein discrimination is made on the basis of the output signal V as to whether or not the set position AP is within the medium load range (Min ≦ AP < C). When the determination in step 70 is YES, and discrimination is made in step 71 as to whether or not the transmission 4 is in the 1st, 2nd or R gear position. The operation moves to step 69 when the determination in step 71 is YES. On the other hand, when the determination in step 71 is NO, the operation moves to step 72 wherein an alarm signal AL of high level is produced to put the alarm device 28 an operative state. The alarm device 28 may be an alarm lamp, an alarm buzzer or any other well-known suitable alarm apparatus, able to inform the driver that it has received the alarm signal of high level. The determination in step 70 becomes NO when the set position AP is set within the large load range, and then the operation moves to step 73 wherein discrimination is made as to whether or not the transmission 4 is in the 1st or R gear position. The operation moves to step 69 when the determination in step 73 is YES. In contrast, step 72 is executed after the execution of step 73 when the determination in step 73 is NO. As described above, in the case where the set position AP is within the small load range, the alarm device 28 does not operate no matter which gear position is used at vehicle drive-off. However, in the case where the set position AP is within the medium or large load range, step 69 is executed only when a specific gear position is set for drive-off of the vehicle, and the alarm device 28 is rendered operative when a gear position other than the specific gear position is used for vehicle drive-off. When the alarm device 28 operates, the operation returns to step 62 without execution of the control operation for vehicle drive-off. On the other hand, in the case where the operation moves to step 69, the operation further moves to step 74 and the following control operations are carried out. Discrimination is made in step 74 as to whether or not the operations for vehicle drive-off have been completed. When the necessary operations for vehicle drive-off have been completed, the determination in step 74 becomes YES and the control operation for running of the vehicle is carried out in step 75. The operation returns to step 61 after the execution of step 75. The determination in step 74 becomes NO when the operations for vehicle drive-off has not been completed, and the operation moves to step 76 wherein discrimination is made as to whether or not the amount ϑ of operation of the accelerator pedal 13 is more than a predetermined magnitude ϑa. When the amount ϑ is not more than ϑa, it is discriminated that the driver has no intention to start the vehicle and the determination in step 76 becomes NO. Thus, the operation moves to step 77 wherein the operations for stopping the vehicle are carried out, and returns to step 61 thereafter. When the amount ϑ is more than ϑa, it is discriminated that the driver intends to start the vehicle and the determination in step 76 becomes YES. Thus, the operation moves to step 78 wherein the characteristic curve for engaging the clutch 3 is determined in accordance with the level of the output signal Y. The characteristic curve for engaging the clutch 3 for vehicle drive-off may be determined in such a way that, as shown in Fig. 5, the rate of movement of the pressure plate just after the start of the clutch engagement becomes larger with increase in the vehicle load set by the input device 25, whereby an excellent feeling at vehicle drive-off is assured regardless of the magnitude of the load of the vehicle and the clutch is reliably protected from rapid wear. However, the characteristic curve for engaging the clutch 3 may alternatively be determined so as to shift the basic characteristic curve shown by the solid line toward clutch ON by a value f(Y) corresponding to the level of the output signal Y to obtain the characteristic curve shown by the broken line in Fig. 10. In the graph shown in Fig. 10, the amount ϑ of operation of the accelerator pedal 13 is plotted on the abscissa and the target position T of the pressure plate of the clutch 3 is plotted on the ordinate. In this case, a target characteristic curve is determined in accordance with the amount ϑ of operation of the accelerator pedal 13 at that time. Fig. 11 is a flowchart showing a program for determining the characteristic map data for engaging the clutch 3 as described in conjunction with Fig. 10. According to the program shown in Fig. 11, the basic characteristic map data TS is determined in step 81. In this case, the map data corresponding to the basic characteristic curve shown in Fig. 10 is selected and stored in the RAM 21. Then, the value f(Y) is calculated in step 82 on the basis of a predetermined function of the level of the output signal Y in accordance with the level of the output signal Y. The operation then moves to step 83, wherein the desired characteristic map data CTS is obtained by correcting the map data TS by the value f(Y). After the suitable characteristic curve for engaging the clutch 3 has been determined as described above in step 78, the operation moves to step 79 wherein the control operation for vehicle drive-off is carried out. That is, under the condition that the transmission 4 has been shifted to the gear position determined, the clutch 3 is engaged in accordance with the characteristic curve determined in step 78. The clutch control signal Sc corresponds to the target position T determined on the basis of the characteristic map data CTS at each instant and the pressure plate of the clutch 3 is positioned by the clutch actuator 5 to the location indicated by the clutch control signal Sc. The operation returns to step 61 after the execution of step 79. Thus, the determination in step 74 becomes YES when these control operations for vehicle drive-off have been completed, and the operation moves to step 75 wherein the control operations for vehicle running are carried out. With the arrangement described above, when the set position AP is set by means of the input device 25 in accordance with the load condition of the vehicle at that time, the output signal Y with the level corresponding to the set position AP is applied to the control unit 26, and it is discriminated on the basis of the output signal Y whether or not the actual set gear position for vehicle drive-off is an allowable gear position. In this embodiment, the load condition of the vehicle is divided into the three ranges and the specific allowable gear positions are determined for each range. The control operations for vehicle drive-off are carried out when the set gear position corresponds to the allowable position for the load condition set by the input device 25 at that time. In contrast, the alarm device 28 is rendered operative without performance of the control operations for vehicle drive-off when the set gear position dose not corresponds to an allowable position for the load condition set by the input device 25 at that time. Furthermore, the characteristic curve for engaging the clutch for vehicle drive-off is determined in accordance with the set position AP in such a way that a feeling of clutch slipping is not experienced even under heavy load condition, so that the life of the clutch becomes long.

Claims: An apparatus for controlling a vehicle having an automatic gear shift control system for a gear transmission and an automatic clutch control system for a friction type clutch, said apparatus comprising: an input means (25); and a first determining means (26) responsive to said input means for determining engagement characteristics for the clutch (3) for vehicle drive-off, characterised in that the input means is for inputting information concerning a load condition of the vehicle, the first determining means is for determining characteristic curves for engaging the clutch and the apparatus further comprises: a gear discriminating means (26, 9) responsive to said input means for discriminating whether or not a gear position set in the gear transmission corresponds to a predetermined allowable gear position at the time of vehicle drive-off; and an engaging means (5) responsive to said first determining means and said gear discriminating means for carrying out the operation for engaging the clutch during vehicle drive-off in accordance with the characteristic curve determined by the first determining means only when the gear of the transmission is shifted to an allowable gear position. An apparatus as claimed in claim 1, characterised in that said input means includes a voltage producing means for producing an output signal (Y) with a level corresponding to the information concerning the load condition. An apparatus as claimed in claim 2, characterised in that the level of the output signal (Y) is determined with reference to the magnitude of the input load condition. An apparatus as claimed in any one of claims 1 to 3, characterised in that said gear discriminating means (26, 9) has means (9) for detecting the actual gear shift position of the gear transmission at vehicle drive-off, means (26) responsive to said input means (25) for discriminating to which range the input load condition (Y) belongs among a plurality of prescribed load ranges for each of which a specific allowable gear position or positions are determined in advance, and means for detecting whether or not the actual gear position corresponds to any allowable gear position determined for the load range corresponding to the input load condition. An apparatus as claimed in any one of claims 1 to 4, characterised in that the apparatus further comprises means responsive to said gear discriminating means for producing alarm information (AL) when the gear position set in the gear transmission does not correspond to the allowable gear position. An apparatus as claimed in any one of claims 1 to 5, characterised in that said first determining means determines a suitable characteristic curve for engaging the clutch by selecting one from among a plurality of characteristic curves in accordance with the information input by said inputting means (25). An apparatus as claimed in any one of claims 1 to 6, characterised in that the first determining means determines a suitable characteristic curve for engaging the clutch by modifying a prescribed characteristic curve in accordance with the information input by said inputting means (25).

Inventors: KONO HIROMI C O DIESEL KIKI CO, OHTSUKA MASUHIRO C O DIESEL KI, SATOH YUJI C O DIESEL KIKI CO, KONO, HIROMI C/O DIESEL KIKI CO., LTD., OHTSUKA, MASUHIRO C/O DIESEL KIKI CO., LTD., SATOH, YUJI C/O DIESEL KIKI CO., LTD.
Applicants: DIESEL KIKI CO, DIESEL KIKI CO. LTD.
Application year: 1989
Main classification: B60K41
IPC codes: F16H59, B60W30, B60W10