Building panel

Abstract: A building panel for use in walls or roofs the panel being formed from a sheet of material the sheet being rectangular and made up of four portions (10, 11, 12, 13) the surfaces of each of which are in the form of a hyperbolic paraboloid, the edges of the portions meeting on transverse axes (1-3, 2-4) of the panel, corners of said portions meeting at a central point (5) displaced from a plane containing the periphery of the panel. The panel being capable of acting as both the covering and a structural member spanning between frames of a structure thus avoiding the necessity for using pylons, the invention also consists in the use of such panels in a building structure.

Description: The present invention relates to panels for the construction of roofs and walls in buildings particularly buildings such as sheds, hangars and warehouses. In the construction of roofs and walls of a building such as an aircraft hangar or a large warehouse it is usual to use steel purlins spanning between frames of the structure, the purlins being covered with a metal cladding such as corrugated iron. The assembly of structures constructed on these lines requires a considerable number of man hours to assemble and screw fix all the sheeting members to the purlins. An alternative method at present in use is to use prefabricated metal "sandwich" planar panels. Such panels are used to span between frame members of the structure but have a very limited stiffness. FR-A-1 169 393 describes a rectangular building panel comprising four portions of hyperbolic paraboloid shape joined edge-to-edge along the longitudinal and transverse axes of the panel. The central point of the panel, where corners of all four panels meet, is displaced from the plane of the periphery of the panel. A transverse reinforcing beam supports the centre point of the panel and increases the panel's stiffness. The present invention is based on the provision of a form of panel which owing to its physical characteristics can act as a covering and structural member spanning between frames of a structure, thus avoiding the necessity for using purlins. The present invention consists in a building panel for use in walls or roofs the panel being formed from a sheet of material the sheet being rectangular and made up of four portions the surfaces of each of which are in the form of a hyperbolic paraboloid, the edges of the portions meeting on the longitudinal and transverse axes of the panel, corners of said portions meeting at a central point displaced from a plane containing the periphery of the panel, characterised in that the panel further includes a tubular edge stiffening member on each of the longitudinal edges of the panel and a tensioned cable passing through each of the stiffening members. It is preferred that the panel be elongate in form having a length substantially greater than its width and wherein edges of the portions that meet on the longer axis of the sheet meet in a line that lies at an angle ϑ₁, to a line in the plane of the periphery of the sheet for which tan ϑ₁, ranges from 0.05 to 0.20 and wherein edges of the portions that meet on the shorter axis of the sheet meeting in a line making an angle ϑ₂ to a line in the plane of the periphery of the sheet wherein tan ϑ₂ ranges from 0.2 to 1.0. The invention further consists in a building structure made of a plurality of frames arranged parallel to each other, the structure being covered by panels as defined in either of the last preceding paragraphs, the panels extending between and being secured to the frames. In order that the invention may be better understood and put into practice preferred forms thereof are hereinafter described by way of example with reference to the accompanying drawings in which:- Fig. 1 illustrates the shape of a typical panel according to the invention; Fig. 2 is a sectional view through an edge of a panel and an accompanying supporting member; Figs. 3 illustrates the use of a panel according to the invention as a single structural member; Figs. 4 illustrates a pair of panels combined to provide a double shell; Figs. 5, 5a and 5b illustrate in elevation and section two panels placed over one another separated by an insulating material to form a sandwich panel; Fig. 6 illustrates a part of the roof of a structure showing two panels arranged between two structural frames; Fig. 7 is a sectional view illustrating a joint between two panels; Fig. 8 is a sectional view illustrating a joint between panels and a structural frame member; Fig. 9 is a perspective view of an aircraft hangar constructed of frames covered with panels according to the invention and Figs. 10 and 10a show in plan and elevation a hyperbolic paraboloid shaped frame to which four panels are attached. Fig. 1 shows a typical panel according to the invention. Such a panel may have, for example, a length of 10 metres and a width of 2.3 metres and consists of a single sheet of material for example aluminium or fibreglass. In the case of aluminium the sheet is formed by deforming a flat sheet in a mould. In the case of fibreglass the sheet is formed by the use of a suitably shaped mould, by conventional methods. The essential feature of the panel is that it is made of four portions 10, 11, 12 and 13. Portion 10 for example extends between the points A, 2, 5 and 1. The surfaces of each portion are in the form of a hyperbolic paraboloid. Portions 10, 11, 12 and 13 meet on lines overlying the axes of the panel, portions 10 and 11 for example meeting on the line joining points 1 and 5. All four portions meet at the central point 5 which is spaced apart from the point 6 which lies in the plane of the periphery of the sheet. With the dimensions given above the distance between the points 5 and 6 may be, for example, 500 millimetres. The hyperbolic paraboloid surfaces of the portions of the panel give the panel great rigidity and make it suitable for connection directly to the frames of a structure without the use of intervening purlins. To obtain the best advantage from the invention it is desirable that the angle made by the lines along which the portions join and the corresponding axis of the sheet should be within certain limits. In Fig. 1 the angle between the line 1-5 and the line 1-6 is designated as ϑ₁, and it is preferred that tan ϑ₁, shall be in the range from 0.05 to 0.20. The angle between the lines 2-5 and 2-6 is designated as ϑ₂ and it is preferred that tan ϑ₂ be in the range 0.2 to 1.0. In mounting panels according to the invention in the structure it is preferred to provide along each edge, an edge stiffening member such as the member 14 shown in Fig. 2 through which a high tensile cable 15 passes. Fig. 3 illustrates the manner in which a panel according to the invention may be incorporated in a structure by being connected between frame members 16 and 17 of the structure. Fig. 4 illustrates how two panels according to the invention may be arranged concave face to concave face to produce a double shell there being a sealed airspace between the shells. Figs. 5, 5a and 5b illustrate the manner in which two panels according to the invention may be placed convex face to concave face with a layer of foam insulation 18 between them. Fig. 6 shows part of a roof construction in which the parts are separated for greater clarity. The structure consists of frame members 20 and 21 each in the form of a beam with a lower chord, post-tensioned by means of cables in a conventional manner. Two panels according to the invention 22 and 23 are shown. These are joined edge to edge in the manner illustrated in Fig. 7 with high tension steel cables 24 and 25 passing through each member 26 and 27, the cables being plastic coated or grout encased. Fig. 8 shows the manner in which the ends of the panels 22 and 23 are connected to the frame member 20, a layer of sealant material 28 ensuring water tightness of the joint. Locating pins such as 30 are provided to locate the panels in relation to holes in the frame member 20 such as 31 to hold the panels in position during assembly of the structure. After assembly, transverse cables such as 32, passing along the long edges of the panels are tensioned and secured. Fig. 9 shows a complete structure in the form of an aircraft hangar consisting of frame members inter-connected by means of panels according to the invention both in the roof and in the walls. The dimensions of the particular hangar structure shown are such as to provide a span of 144 x 35 metres. In addition the doors such as 39 consist of panels according to the invention. For larger doors four panels may be attached to a hyperbolic paraboloid shaped frame as shown in Fig. 10 and 10a. Such frames can be used for all forms of exterior wailing roofing and doors to large buildings. In Figs. 10 and 10a four panels 34, 35, 36 and 37 are attached to a frame 38 which is itself constructed so that the panels occupy hyperbolic surfaces of the frame. The essential feature of the invention is the particular shape of the panel which may be realised in panels of a wide Variety of shapes and sizes. The panels described above are given by way of example as are the various methods of fixing and the type of structure that may be produced by use of the panels.

Claims: A building panel for use in walls or roofs the panel being formed from a sheet of material the sheet being rectangular and made up of four portions (10,11,12,13) the surfaces of each of which are in the form of a hyperbolic paraboloid, the edges of the portions (10,11,12,13) meeting on the longitudinal and transverse axes of the panel, corners of said portions (10,11,12,13) meeting at a central point (5) displaced from a plane containing the periphery of the panel, characterised in that the panel further includes a tubular edge stiffening member (14) on each of the longitudinal edges of the panel and a tensioned cable (15) passing through each of the stiffening members (14). A building panel as claimed in claim 1 wherein the panel is elongate in form having a length substantially greater than its width and wherein edges of portions (10,11,12,13) that meet on the longer axis of the sheet meet in a line that lies at an angle ϑ₁, to a line in the plane of the periphery of the sheet for which tan ϑ₁, ranges from 0.05 to 0.20 and wherein edges of portions (10,11,12,13) that meet on the shorter axis of the sheet meet in a line making an angle ϑ₂ to a line in the plane of the periphery of the sheet wherein tan ϑ₂ ranges from 0.2 to 1.0. A building panel as claimed in claim 1 or claim 2 made from a flat sheet of metal deformed in a mould to produce portions having said hyberbolic paraboloid form. A building panel consisting of two panels as claimed in claim 1 or claim 2 arranged concave face to concave face to include a sealed airspace. A building panel consisting of two panels as claimed in claim 1 or claim 2 arranged convex face to concave face with a layer of foam insulation (18) between. A building structure consisting of a plurality of upstanding frame members (20,21) arranged in a parallel relationship, the frame members (20,21) being inter-connected by panels (22,23), at least one of said panels (22,23) being as claimed in any one of the preceding claims, the panels (22,23) constituting the cladding of the structure. A method of constructing a building wherein a plurality of building panels (22,23) according to any one of claims 1 to 5 are joined edge-to-edge with one another.

Inventors: ELLEN PETER EDINGTON, ELLEN, PETER EDINGTON
Applicants: HIGH ACCOLADE LIMITED
Application year: 1989
Main classification: E04C2
IPC codes: E04B7, E04C2