Floor nozzle for electric cleaner

Abstract: A floor nozzle for vacuum cleaner comprising: a floor nozzle body (7) in which an agitator and a drive source are incorporated, the agitator (16) including a rotor (34) provided on its outer peripheral surface with flexible lips (35) made of polyurethane rubber added with talc as a reinforcing agent so as to have a rubber hardness of 50 to 70, and blended with 0.1 to 0.5% of a coloring agent.

Description: The present invention relates to an agitator used in a floor nozzle for a vacuum cleaner. In a known agitator, a brush is implanted along a circumferential surface of a rotor. Dust particles on a surface to be cleaned, for example, a carpet are scraped by the brush and are introduced into the floor nozzle by the suction of the electric cleaner. However, filimentary dust particles such as lint can become entrained around the brush and can become entangled around the agitator thereby degrading its desired function. Also, the removal of such filimentary dust particles can be troublesome and laborious. In order to overcome this problem, instead of providing a rotor with a brush implanted along the circumferential surface thereof, there has previously been proposed a structure in which lips each having a number of projections on at least one surface thereof and made of moulding materials such as soft vinyl chloride resin or the like, or flexible materials such as chloroprene rubber or the like are provided around the circumferential surface of the rotor. With this arrangement, it has been possible to eliminate the problem of filimentary particles entangled around the circumferential surface of the rotor, but the lips which are made of soft chloride vinyl resin can wear out after only a few hours use. Thus, there is a problem with durability. Also, if the lips are made of chloroprene rubber or the like, carbon black that has been added thereto in order to reinforce the rubber can contaminate the floor surface. Thus, this type of prior art cleaner suffers from various problems. German patent specification No. DE 3 526 655 A1 discloses a cleaning head for a cleaner. The cleaning head comprises a housing; an agitator incorporated in said housing comprising a rotor which has flexible lips on its outer peripheral surface; and a drive source incorporated in said housing for driving the agitator. The cleaner works by reciprocally moving the cleaning head over a surface to be cleaned such that the flexible lips are in intimate contact with said surface as they are caused to pass thereover by rotation of the rotor. The lips are flexible and, when in contact with the surface to be cleaned flex in a direction opposite to the direction of rotation of the rotor. Once a lip has passed over the surface, it regains its normal shape due to the resilience of the material from which it is made and scoops up dust particles collected within spaces between projections formed on the surface which has previously been in contact with the surface to be cleaned. With this type of cleaner collection of dust particles from a surface to be cleaned depends upon the mechanical efficiency of the lips in scooping up such dust particles. European patent specification No. EP-A2-0 313 403, published after the filing date of the subject application, discloses a floor nozzle for a vacuum cleaner, comprising: a floor nozzle body; an agitator incorporated in said floor nozzle body comprising a rotor which has on its outer peripheral surface; a drive source incorporated in said nozzle floor body, for driving said agitator; and an air suction means for drawing air into the body; In kind with known prior art agitators for floor nozzles for vacuum cleaners, durability of the lips remains a problem with the agitator disclosed in this specification. The present invention overcomes the abovementioned problems of the prior art insofar that it is characterised in that the lips have a hardness in a range of 50 to 70 shore A, ASTM D-2240 Durometer Hardness, and the flexible lips made of a material in which 30 to 60 parts of talc is added to 100 parts of vulcanised polyurethane. A number of projections are formed on at least one surface (which extends in the rotational direction of the lips of the agitator). In addition, the lips are formed of moulding materials such as vulcanised urethane rubber or the like having excellent flexibility and repulsive properties. Therefore, the lips make good contact with a surface to be cleaned when the lips are brought into contact with said surface. The lips serve to rub against the surface to be cleaned. As a result, dust particles are freed from the surface to be cleaned and are sucked into a floor nozzle body with a high degree of efficiency under suction of the cleaner and the restoring force of the lips. Since several projections are formed on a tip end portion of each lip, which make sliding contact with the surface to be cleaned, such as a carpet, under pressure and due to the action of the talc or the like added to the material of the lip as a reinforcement or friction-reducer and the use of vulcanised polyurethane rubber excellent in durability against the friction, it is possible to maintain the dust particle collecting performance of the agitator as well as providing a long service life, without contaminating the floor with blacking agents. Also, since the hardness of each lip is set to a suitable value in the range of 50 to 70 shore A, ASTM D-2240 Durometer hardness, the lips when brought into contact with the surface to be cleaned make optimum contact efficiency with the surface. Therefore, the dust particle collecting performance on the surface to be cleaned is further enhanced. Furthermore, since an extremely small amount of rubber colouring agent such as carbon black to an extent of 0.1 to 0.5% is added into the vulcanised polyurethane rubber blended with talc to give a slight colour to the rubber, there is no concern that the floor surface will be contaminated by such a colouring agent. Other objects, features, and advantages of the present invention will become more apparent by the following description taken in conjunction with the accompanying drawings in which: Fig. 1 is a cross-sectional view illustrating an essential part of an agitator embodying the invention; Fig. 2 is a plan view illustrating a floor nozzle from which an upper body portion has been removed; Fig. 3 is a cross-sectional view illustrating the floor nozzle shown in Fig. 2; Fig. 4 is a side elevation view illustrating the essential part of the agitator; and Fig. 5 is a view illustrating operation of the agitator. The present invention will now be described with reference to the accompanying drawings. Referring now to Figs. 1 to 4 there is shown a floor nozzle body 7 composed of upper and lower body members 9 and 10 which are coupled together through the intermediary of a bumper 8. A suction chamber 12 having a lower opening comprising a suction port 11 is formed in a front inner portion of the nozzle body 7, and a turbine chamber 13 is formed in a rear inner portion of said body 7. The turbine chamber 13 is separated from the suction chamber 12 by a partition wall 14. Also, its rear portion having an opening 15 is formed in an arcuate shape. An agitator 16 is accommodated within the suction chamber 12. A pair of bearings 17 are provided for the agitator 16 on opposite side walls of the suction chamber 12. A stationary brush 18 is located to the rear of the suction port 11. Wheels 19 and 20 are provided to front and rear portions of the floor nozzle body 1, so as to maintain a predetermined space between the floor nozzle body 1 and the surface to be cleaned. A substantially semi-cylindrical suction joint 21 is slidably and rotatably arranged on the inner rear surface of the turbine chamber 13. A floor nozzle pipe 24 is rotatably fitted on a cylindrical connection port 22 projected from a part of the circumferential wall of the suction joint 21 through the intermediary of a ring 23. Also, an extension tube which is communicated to the suction side of the vacuum cleaner through a hose is detachably connected to the floor nozzle pipe 24. A turbine 25 is arranged in the turbine chamber 13 and partially surrounded by the suction joint 21 about the circumference of the turbine. A shaft 26 is integrally formed with the turbine 25 and passes through the suction joint 21 on one side. A power transmission belt 27 is used to transmit the rotation of the turbine 25 to the agitator 16 through a pulley 28. The belt 27 is set to one side of the turbine 25 within the turbine chamber 13. Vent holes 29 and 30 are formed in the partition wall 14, one vent hole 29 facing the lower half portion of the turbine 25 and the other vent hole 30 not facing the turbine 25 but directed towards the connection port 22 of the suction joint 21. A switching lever 31 has a shielding plate 32 extending from a part of the switching lever 31, and formed therein with an opening 33 adapted to be selectively communicated with one of the vent ports 29, 30. In the foregoing structure, when the switching lever 31 is slid to the right in Fig. 2 so as to enable the opening 33 of the shielding plate 32 to communicate with the vent hole 29, the suction air that is introduced from the suction port 11 through the suction chamber 12 and the vent port 29 collides against the turbine 25. Subsequently the air flows through the connection port 22 of the suction joint 21, the floor nozzle pipe 24, the extension tube and the hose to the vacuum cleaner. Therefore, the turbine 25 is rotated and its rotational power is transmitted to the agitator 16. It should be noted that the agitator 16 is formed with spiral lips 35 along the longitudinal outer direction of rotor 34. Each lip 35 is made of flexible material such as vulcanised urethane rubber and is provided with a number of projections 36 on at least one surface thereof (surface in the rotational direction). When the agitator 16 is rotated in the clockwise direction as shown in Fig. 5, the lip 35 is shifted in the opposite direction to the rotational direction at the position of contact with the surface to be cleaned and is deformed in conformity with the surface to be cleaned. Thereafter, the lip 35 skips relative to the surface to be cleaned while rubbing the surface. At this time, dust particles are rubbed by the projections 36 of the lip so as to be removed away from the surface to be cleaned. The freed dust particles are effectively introduced into the floor nozzle body 7 by the suction force of the vacuum cleaner and the repulsive force effected when the lip 35 is restored in the radial direction (due to the flexibility of the material of the lip 35 and centrifugal force). The lip 35 is used to interrupt the flow of the air from the front side when it is brought into contact with the surface to be cleaned, whereby the suction force of the vacuum cleaner is concentrated on the surface to be cleaned and acts thereon with the assistance of the lip 35. Also, since the lip 35 is in the form of a band, it is possible to prevent filimentary dust particles or the like from being entangled around the lip. As described above, the lips 35 each mounted in the circumferential and longitudinal direction of the rotor 34 serve to remove dust particles away from the surface to be cleaned and to impart the repulsive action to said dust particles. These lips are the basic members for determining the dust particles collection performance. During the use of the floor nozzle, the agitator is rotated at a high speed of 3,000 to 4,000 rpm, is brought into press contact with the carpet surface and is reciprocatingly moved back and forth. The agitator must have a durability over five years under the abovementioned use. It is also necessary to ensure that the durable service life of the lips is over 500 hours. In order to meet this requirement, the lips should have the following properties: I. The melting resistance and wear resistance must be considerably high. II. The lips must fit the surface to be cleaned and their surfaces function to rub the carpet surface. The lips need the repulsive property and restoring property. The lips must have flexibility and high repulsive performance. III. The lips must not contaminate the floor surface. It would be possible to use a moulding material such as natural rubber, chloroprene rubber, nitrile rubber or the like for the lips that meet the above-described requirement. However, if white carbon is used as reinforcement for these general rubbers, the requirements would not be met. Thus, it is necessary to use carbon black having a high reinforcement effect. In this case, however if the lips are rubbed on the floor surface, the black contamination phenomenon would be produced on the floor to raise a serious problem. According to the invention, vulcanised polyurethane rubber is used as the moulding material in order to meet all the requirements. Since the vulcanised polyurethane rubber sufficiently meets the practical strength without using carbon black as the reinforcement, there is no concern that the floor surface would be contaminated by carbon black. However, since the lips need melting resistance and friction resistance and must be used in a particularly severe condition, 30 to 60 parts of talc is added into 100 parts of vulcanised polyurethane rubber in order to reduce the friction coefficient and to enhance the reinforcement effect, thereby ensuring long service life of the floor nozzle over five years and durability of the lips of over 500 hours. It is a matter of course to ensure the durability of the floor nozzle. It is one of the most important factors to increase the dust particle removing performance on the surface to be cleaned. For this reason, the function of the lips mounted on the surface of the rotor is important. When the lips are brought into contact with the surface to be cleaned, the lips must fit the surface to free dust particles away from the surface and to introduce the freed dust into the floor nozzle body by the restoring force of the lips. Thus, the lips must have high elasticity, a high creep characteristic and high flexibility. The hardness thereof is in a range of 50 to 70. This hardness is measured under Durometer hardness, shore A of ASTM D-2240. Also, if the lips are white, the moulded surfaces thereof are liable to be inferior in appearance due to spotted burrs, contamination or the like. Polyurethane rubber suffers from a disadvantage that the colour thereof is changed by ultraviolet rays. Therefore, for example, 0.1 to 0.5% carbon black or the like is added as a colouting pigment to colour the rubber, whereby the appearance defect rate is considerably reduced and the weather colour change may be prevented with no contamination of the floor surface. The examples of the blending rates of the molding material and vulcanised polyurethane rubber for the lips according to the invention will be listed below: The physical property of the vulcanised polyurethane rubber used for the lips moulded under the above-described condition is as follows (ASTM D-2240, Durometer Hardness, Shore A): tensile strength: 200 to 300 kg/cm² elongation: 500 to 700 % rubber hardness: 55 to 65 shearing strength: 30 to 50 kg/cm² friction index [(decreased weight/original total weight) x 100] : 0.1 to 3.0% As has been apparent from the above description, according to the present invention, the vulcanised polyurethane rubber is used as a moulding material for the lips provided in the longitudinal direction of the rotor circumferential surface of the agitator, and 30 to 60 parts of talc is added to the polyurethane rubber (100 parts) as additives. As a result, the vulcanised polyurethane rubber satisfies the practical strength with no use of carbon black which is essential in natural rubber and chloroprene rubber. Thus, there is no concern that the floor surface would be contaminated with carbon black. Also, the lips requires high melting resistance and wear resistance and must endure under severe conditions in use. Therefore, although it is sufficient to have wear resistance alone for the vulcanised polyurethane rubber, the present invention proposes that talc is added to vulcanised polyurethane rubber thereby considerably reducing the friction coefficient and enhancing the service life. The hardness of the lips is set in the range of 50 to 70 (ASTM D-2240, Durometer Hardness, Shore A). As a result, when the lips are brought into contact with the surface to be cleaned, the lips fit the surface to remove dust particles away from the surface and to introduce, with ease, the removed dust particles by the restoring force of the lips so as to considerably enhance the dust particles removing efficiency.

Claims: A floor nozzle for a vacuum cleaner, comprising: a floor nozzle body (7); an agitator (16) incorporated in said floor nozzle body (7) comprising a rotor (34) which has on its outer peripheral surface flexible lips (35); a drive source (27, 28) incorporated in said nozzle floor body (7), for driving said agitator (16); and an air suction means (25) for drawing air into the body (7); the floor nozzle being characterised in that said lips (35) have a hardness in a range of 50 to 70 shore A, ASTM D-2240 Durometer Hardness and are made of a material in which 30 to 60 parts of talc is added to 100 parts of vulcanised polyurethane. A floor nozzle as claimed in claim 1, characterised in that said lips (35) are coloured with 0.1 to 0.5 % of a rubber colouring agent such as carbon black or the like. A floor nozzle as claimed in any preceding claim, characterised in that several projections (36) are formed on at least one surface of each of said lips (35).

Inventors: KAWAKAMI HIROSHI, MURATA YOSHITAKA, NAKAMURA KAZUO, OKUMA TAKEMITU, KAWAKAMI, HIROSHI, MURATA, YOSHITAKA, NAKAMURA, KAZUO, OKUMA, TAKEMITU
Applicants: MATSUSHITA ELECTRIC IND CO LTD, NAT TIRE COMPANY LTD, MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD., NATIONAL TIRE COMPANY, LTD.
Application year: 1989
Main classification: A47L9
IPC codes: A47L9