Machine for slowing down a series of iron sheets travelling in close succession after each other along a production line

Abstract: The machine (1) for slowing down a series of iron sheets (21) traveling in close succession after each other along a production line (26) is installed between a conveyor belt (30) and a collecting area or pit (31) destined to collect said sheets (21). The machine (1) slows down the sheets (21) incoming from the conveyor belt (30) before they bump into a stop shoulder (32) provided on a wall of the same collecting pit (31), thus preventing the iron sheets from being damaged by such an impact. The machine (1) substantially comprises a pair of grooved-surface rubber-coated rolles (3,4) between which the sheet (21) to be slowed down runs. The sheet (21) runs between such rollers releasing its excess of kinetic energy without that relative slippings take place between the surfaces of the sheets (21) and of the rolls (3,4), and without that the trailing edge and the leading edge of two successive sheets (21) bump into each other.

Description: The present invention relates to a machine and a method for slowing down a series of iron sheets traveling in close succession after each other along a production line. The present production lines for iron sheets comprise a reel from which a roll of metal band is unwound, a flattening machine, a shearing machine, a conveyor belt ending in a collecting pit, and the collecting pit possibly housing a stacking device. The iron sheets which are formed at the shearing machine are transported by means of the conveyor belt into the collecting pit, to which they arrive at the same speed as that of the conveyor belt. Previous techniques for slowing down and attaining overlap of sheets fed from high-speed conveyors are described for example in US-A-4,272,069. Each iron sheet which comes to the collecting pit is still stopped by bumping into a stopping shoulder installed on the pit wall opposite to the direction of travel of the incoming iron sheets. The stop shoulder is advantageously coated with a suitable material, capable of easily absorbing the impact energy without the iron sheet being damaged. In order to limit the damage caused by this impact, the operating trend has always been to look for soft materials which are also tough, and thus resistant to the shearing effect performed on them by the impact of the iron sheet. With the adoption of faster and faster production lines, serious difficulties have arisen in finding out suitable materials for absorbing the kinetic energy of the impact. In fact, with increasing values of the kinetic energy of impact, it is necessary to have available softer and softer materials, in order not to damage the edges of the metal plate, which are simultaneously tougher and tougher in order to withstand the shearing effect of the iron sheet. This is obviously impossible. As a result, the present production lines cannot mandatorily fully exploit their high-speed operating characteristics, otherwise the leading edge of the iron sheets, and/or the front surface of the material used in order to coat the stop shoulder would be damaged. The purpose of the present invention is of providing the solution of the above stated technical problem, enabling the presently available production facilities to fully exploit their potentiality. Such a purpose is achieved by a machine for slowing down a series of iron sheets traveling in close succession after each other along a line of production of said iron sheets according to claim 1. The invention is illustrated for merely exemplifying, non-limitative purposes in the figures of the hereto attached drawing in which: Figure 1 shows a production line along which a machine according to the present invention is installed; Figure 2 shows a perspective view of the machine; Figure 3 shows a partial view of the rolls the machine is equipped with, and, in particular, the grooved surface of said rolls; Figure 4 shows a schematic sectional view of the machine. Referring to the above cited figures, the machine according to the present invention, generally indicated by the reference numeral 1, is transversely positioned along a traditional line 26 for the production of iron sheets conveyed in close sequence. The line 26 comprises a reel 27 which unwinds a roll of metal plate band 36, a flattening machine 28, a shearing machine 29, a conveyor belt 30, a collecting area or pit 31 for collecting the iron sheets, a stop shoulder 32 of said collecting pit 31, a stacking device 33. The machine 1 according to the present invention is installed between the conveyor belt 30 and the collecting pit 31, and comprises a support framework 2, roll means 3, 4 defining an air gap 34, a first motor 5 and a second motor 6 acting on said roll means 3, 4 together with means 11 for the adjustment of the air gap 34 defined by the rolls 3 and 4. In the herein illustrated case, the roll means 3, 4 are constituted by a first cylindrical roll 3 and a second cylindrical roll 4 opposite to each other, having dimensions substantially coincident with the width of the conveyor belt 30 and with the width of the iron sheets 21 which are to be slowed down. There is no reason why said roll means 3, 4 should not be constituted by more than two rolls, with some of said rolls 3, 4 being possibly connected with a traveling belt destined to come into direct contact with the iron sheet 21 which is to be slowed down. The support framework comprises a base 2A, shoulders 2B and a crosspiece 2C. Both the first roll 3 and the second roll 4 are coated with a grooved elastic material (for instance, rubber known on the market under the trade mark "Vulcolan") . The grooving 7, 8 of each roll 3 and 4 comprises, e.g., a set of annular channels 7 parallel to one another, connected by oblique connecting channels 8, with the depth and the width of said connecting channels 8 being smaller than the depth and width of said annular channels 7. The geometry of the grooving 7, 8 may be of several types, all of which share the common purpose of effecting a correct friction between the surfaces of the rolls 3 and 4 and the surfaces of the iron sheet 21 even in case the iron sheet 21 is coated by an oil film due to previous processing steps. Obviously, in case the surfaces of the iron sheet 21 are coated by an oil film, the grooving 7, 8 makes it possible for the oil film to be "broken", with a practically direct contact being established between the surfaces of the rolls 3, 4 and the surfaces of the iron sheets 21, which is the essential condition in order that a correct transfer of kinetic energy from the iron sheet 21 to the rolls 3, 4 may take place, i.e., without relative slippage, which cause a decrease in iron sheet quality. The first roll 3 revolves around its own axis by drive from the first motor 5 and the relevant transmission belt 9, and is fixed to the framework 2 i.e., without its revolution axis being changed in position. The second roll 4 revolves around its axis by drive from the second motor 6 and the relevant transmission belt 10, and, the position of its revolution axis can be changed according to parallel axes, by the effect of adjusting means 11. The fact that only the position of the revolution axis of the second roll 4, and not of the first roll 3, or of both of rolls 3 and 4, can be changed due to the effects of the action of the adjusting means 11 is only due to a structural choice, and is not a technical choice imposed by particular requirements the invention should meet. The adjusting means 11 provided on each machine shoulder 2B comprise, for each shoulder 2B, an "L"-shaped element 12 mounted for sliding movement relative to said shoulder 2B, a pneumatic cylinder 17, screw means 15, an electromagnet 19 and an anchor 18, with all of said elements being interposed between said "L"-shaped element 12 and the framework 2. Each "L"-shaped element 12 comprises a first flange 12A and a second flange 12B perpendicularly united at one of their ends. The first flange 12 A houses bearings 13 installed at the ends of the second roll 4, and is provided with guides 14 which enable it to slide in a vertical direction relatively to the relevant shoulder 2B when the pneumatic cylinder 17, the screw means 15, and the electromagnet 19 act on the second flange 12B. Each pneumatic cylinder 17 applies a pressure resulting in a predetermined preload, so as to move the roll 4 towards the roll 3, with the screw means 15 simply acting as an adjustable stop element, i.e., as a stroke-limit element limiting the stroke of the cylinders 17, thus preventing the rolls 3 and 4 from approaching each other by a distance shorter than the programmed distance, thus controlling the minimum size of the air gap 34. The load applied to each iron sheet 21 by the rolls 3 and 4 due to the effect of the action of the pneumatic cylinders 17 is established as a function of the characteristics of the same iron sheet 21. Therefore, the screw means 15 do not hinder the roll 4 from being taken away from roll 3. In order to accomplish such a taking-away movement, it is enough that the preload applied by the cylinders 17 is counteracted by a greater counterforce. The preload generated by the cylinders 17 is counteracted within a time of a few fractions of a second by an opposite force exceeding said preload, applied by the electromagnets 19 when the need arises for the air gap 34 to exceed in height the thickness of the iron sheet 21. A motor 16 drives the screw means 15. The machine 1 is completed by a blowing device, the mouth 35 of which acts on the lower surface of the iron sheet 21 which is disengaging from the rolls 3 and 4 in order to favour the subsequent correct stopping against the stop shoulder 32 and the stacking of the sheet in the pit 31. The operation of the machine 1 is controlled by an electronic central control unit 20, equipped with a relevant keybord 24, by means of which the processing data is entered. The central control unit 20 detects the speed of an incoming iron sheet 21 laying on the conveyor belt 30 by means of speed detectors installed on the conveyor belt 30, not shown in the drawings. By means of the photocell 23, the central control unit 20 detects the position of the leading edge of the iron sheet 21 and consequently acts on the motors 5, 6, 16, on the electromagnets 19 and on the pneumatic system of the machine 1, in order to perform and complete the cycle of slowing down of the iron sheet 21 as a function of a pre-established program making due allowance for the physical dimensions of the sheet 21, communicated by an operator to the central control unit through the keyboard 24. The slowing down cycle through the operation of the machine 1 is as follows. The incoming iron sheet 21 runs at the same speed as of the conveyor belt 22. The distance -- viz., the air gap 34 -- between the first roll 3 and the second roll 4 is established by the central control unit 20 as a function of the thickness of the sheet 21, which is one of the process data entered to the central control unit 20 through the keyboard 24. The air gap 34 is thinner than the thickness of the iron sheet 21, so that the rolls 3 and 4 can apply to said iron sheet 21 a high enough pressure in order to prevent any relative slidings. The motors 5 and 6 are started up, causing the rolls 3 and 4 to revolve at a peripheral speed identical to the linear speed of the iron sheet 21 to be slowed down. The iron sheet 21 engages the rolls 3 and 4 without slippage occurring between the surfaces of the rolls 34 and of the iron sheet 21. The revolution speed of the motors 5 and 6 is descreased -- with said motors acting as a brake and consequently slowing down the iron sheet 21. The iron sheet 21 leaves the rolls and, at a decreased speed, bumps into the stop shoulder 32 of the collecting pit 31, getting stacked, without suffering any damage either caused by slippage or due to an impact. The revolution speed of the rolls 3 and 4 is increased again, until the rolls 3, 4 are caused to revolve at the same speed as of the iron sheet following the just slowed down sheet. The speed V at which the sheet 21 bumps into the stop shoulder is pre-established by assuming as the base of the calculation the formula of the kinetic energy possessed by the iron sheet at the time of the impact: E = 1/2 mV 2 wherein: m = is the mass of the iron sheet, as kg-mass V = is the speed of the iron sheet, as m/second E = energy, as N.m On the basis of experimental tests, as the limit safety parameter the E 1 kinetic energy is assumed, which relates to the impact undergone without any damages by a steel sheet of 3 mm of thickness, 1,100 mm of width, 1,000 mm of length 25.75 kg of weight, arriving at the stop shoulder 32 with rectilinear movement at a speed of 75 m/minute, and without damaging the stop shoulder. Starting from this reference value of kinetic energy, the operating parameters are computed for the system, for all of the forecast production cases. impact speed V = 2E 1 /m wherein E 1 = value of kinetic energy assumed as the limit safe value (parameter), which is a pre-fixed and constant value; m = variable mass of the iron sheet to be processed, which, on the contrary, is a variable value. The speed at which the impact against the stop shoulder 32 takes place is hence variable as an inverse function of the mass, and, therefore, of the dimensions of the iron sheet 21, with the value of the kinetic energy involved by the impact of the iron sheet 21 against the stop shoulder 32 being constant and pre-fixed. The stop shoulder 32 can therefore be coated with soft and tough materials, commonly available from the market, without either they or the sheets 21 being damaged when the impact takes place. In case of small-size sheets 21, the production speeds can be such that the distance between the sheets 21 does not allow the machine 1 to perform the slowing down cycle by means of the hereinabove disclosed procedure, without relative slippage occurring between the surfaces of the incoming iron sheet 21 and of the rolls 3 and 4, whose peripheral speed is still lower than the linear speed of the iron sheet 21. Should the contact between the iron sheet 21 and the rolls 3, 4 takes place under such conditions, an impact effect would result which is such as to cause the surfaces of the rolls 3, 4 to be damaged. The slowing down cycle is modified as follows: When the iron sheet 21 to be slowed down arrives close to the rolls 3 and 4, the latter have just ended a cycle of slowing down a preceding iron sheet 21. Therefore, the motors 5 and 6 do not have the necessary time for performing the step of re-accelerating the rolls 3 and 4, so as to cause them to revolve at a peripheral speed equal to the linear speed of the incoming iron sheet 21 which peripheral speed is necessary, as already stated in order to prevent relative slippage to take place between the rolls 3, 4 and the iron sheet 21. Therefore, in order to prevent the rolls 3, 4 from beginning to operate on an iron sheet 21 with a peripheral speed not corresponding to the linear speed of the same iron sheet 21, the electromagnets 19 intervene. The electromagnets 19 are excited and attract the anchor 18, developing a force higher than the pre-load generated by the pneumatic cylinders 17 which under such conditions act as elastic elements. The second roll 4 is lifted, thus being prevented from interfering with the sheet 21 and pressing it against the underlying first roll 3. Simultaneously, the motors 5 and 6 accelerate the rolls 3 and 4 until said rolls reach the required peripheral speed. When the required peripheral speed is reached, the electromagnets 19 are de-energized and the cylinders 17 urge the second roll 4 against the iron sheet 21 and therefore against the first roll 3. The motors 5 and 6 begin their braking action, slowing down the iron sheet 21. The sheet 21 continues running thus traveling beyond the rolls 3, 4, and enters the collecting pit 31, inside which it is stacked. The machine 1, suitably programmed, can be also installed in other points of the production line in order to both slow down, and brake, or even accelerate, the iron sheets 21.

Claims: Machine for slowing down a series of iron sheets travelling in close succession one after the other along a line of production of said iron sheets, comprising: a support framework (2), roll means (3,4), motor means (5,6), and means (11) for the adjustment of the air gap existing between said roll means, wherein: the framework (2) comprises a cross piece (2C) connecting two opposite shoulders (2B) supporting rolls (3,4) transversally to the production line to which the machine is connectable; the roll (3,4) comprises a first low roll (3) and a second upper roll (4) having dimensions substantially coincident with the width of the conveyor belt (30) and therefore with the width of the iron sheet (21), both said rolls (3,4) defining an air gap (34) through which series of iron sheets to be slowed down may pass; the motor means act on said rolls (3,4) in order to reduce the speed of the iron sheets, the means (11) for adjustment of the air gap (34) are provided on each shoulder (2B) and acts on the second roll, characterised in that the means (11) for adjustment of the air gap (34) comprise for each shoulder (2B): a first flange (12A) and a second flange (12B) perpendicularly joined at one of their ends to form an "L" shaped element (12A-12B), wherein the first flange (12A) houses bearings (13) installed at the ends of the second roll (4), and is provided with guides (14) which enable it to slide according to a vertical direction relatively to the relevant shoulder (2B), wherein a pneumatic cylinder (17), a screw means (15), an electromagnet (19) and the relevant anchor (18), are interposed between the second flange (12B) and the frame work (2), so that the pneumatic cylinder (17) applies a pressure resulting in a predetermined pre-load, so as to move the roll (4) towards the roll (3), with the screw means (15) acting as a stop element, preventing the rolls (3-4) from approaching each other by a distance shorter than the programmed distance, thus controlling the minimum size of the air gap (34), the pre-load generated by the cylinder (17) being counteracted when the need arises by an opposite force applied by the electromagnet (19); and further characterised by an electronic central control unit (20), comprising: a keyboard (24), a speed detector for the detection of the speed of the incoming sheets (21) and a photocell (23) detecting the position of the leading edge of the incoming sheet (21), wherein said control unit (20) operates the machine according to the following steps: a first step of pre-adjustment of the rolls (3-4) so as to form an air gap (34) having a height exceeding the thickness of the iron sheet (21) to be slowed down, and of simultaneous acceleration of said rolls (3-4) until their peripheral speed equates the linear travelling speed of said sheet (21); a second step of passage of the iron sheet (21) through said air gap (34); a third step of reduction of the air gap existing between the rolls (3-4), with said rolls (3-4) consequently coming to interact with the surfaces of said sheet (21); a fourth step of reduction of revolution speed of the rolls (3-4), with consequent at least partial reduction of the speed owned by the sheet, with said rolls (3-4) applying to the surface of the sheet (21) such a pressure as to prevent any relative motion or slip between the surfaces of the rolls (3-4) and the surfaces of the sheet (21); a fifth step during which the sheet travels beyond the rolls (3-4) leaving them. Machine according to claim 1, characterised in that the first (3) and the second (4) roll are respectively driven by a first (5) and a second (6) motor, the second roll (4) being associated with means (11) for the adjustment of the air gap (34). Machine according to claim 1, characterised in that the screw means (15) are motor driven. Machine according to claim 1, wherein the first roll (3) and the second roll (4) are coated by grooved layer of an elastic material. Machine according to claim 4, characterised in that the grooving comprises a set of annular channels (7) connected by oblique connecting channels (8), the depth and width of which are smaller than the depth and width of the annular channels (7). Machine according to claim 1, characterised in that said control unit (20) operates the machine so that the kinetic energy possessed by the sheet at the time of its disengagement from the rolls (3-4) is constant that is to say independent of the mass of the sheet (21). Machine according to claim 6, characterised in that the value of the kinetic energy possessed by the sheet at the time of the disengagement from the rolls (3-4) corresponds to the kinetic energy possessed by a sheet of 3 mm thickness, 1,100 mm of width, 1,000 mm of length, 25,75 kg of weight, travelling along a straight trajectory at the speed of 75 meters per minute.

Inventors: PARIGI MARCELLO, ROVELLI POMPEO, PARIGI, MARCELLO, ROVELLI, POMPEO
Applicants: FIMI SPA, FIMI S.P.A. FABBRICA IMPIANTI MACCHINE INDUSTRIALI
Application year: 1989
Main classification: B21D43
IPC codes: B21D43, B65H29