Panel of metal backed color cathode ray tube and manufacturing method thereof

Abstract: A panel (P) of a metal backed color cathode ray tube and a manufacturing method thereof are disclosed which are characterized in that the height (Hc) of the graphite remaining on the skirt (S) is higher than or same as the metal deposition height of the deposited metal layer (A), and that a shielding plate having a height higher than or same as the cutting height of the graphite is used on a deposition dolly for forming the deposited metal layer. According to the present invention, the deposited metal layer is neither floated nor detached due to the combustion of the organic materials used in forming the luminescent layer or the intermediate layers such as the filming layer, and therefore, the defect rate due to the blocking of the hole of the shadow mask is markedly reduced, thereby making it possible to save the labor and the materials in producing the product, and upgrading the quality of the metal backed color cathode ray tube.

Description: Field of the Invention The present invention relates to a panel of metal backed color cathode ray tube, and a manufacturing method thereof. Background of the Invention The metal backed cathode ray tube is manufactured by depositing a metal layer such as an aluminum layer on the back of the luminescent layer in order to improve the luminance, to reinforce the potential, and to prevent the burning of the luminescent layer. An example of such a metal backed color cathode ray tube is disclosed in Japanese Patent Publication No. Sho 56-25736, the constitution of which is illustrated in Figure 1. According to this technique, graphite is spread in the form of stripes on the inner surface of the face plate F of the panel P, thereby forming a black matrix B. This metal backed color cathode ray tube comprises: the above mentioned black matrix B; a luminescent layer L formed by alternately depositing R,G,B luminescent materials containing an organic ingredient such as PVA as the base through the use of a photo etching method; a filming layer M composed of organic ingredients such as acryl emulsion for separating the luminescent layer L from a deposited metal layer A to be described later; and a deposited metal layer A made of aluminum layer and the like and deposited trough the use of an electric deposition method so as for the layer A to serve as a metal back. In the finishing process, such a panel is sealingly joined with a funnel (not shown), thereby forming a bulb. However, if impurities are adhered on the seal edge E during the joining, cracks will be produced, and therefore, there will be the risk that the cathode ray tube might be imploded. Therefore, the portions of the layers deposited on unnecessary areas during the above described spreading processes are removed by proper methods. That is, the graphite forming the black matrix B is cut away by means of a chemical such as ammonium acid fluoride (NH₄ FHF), and the superfluous portions of the luminescent layer L and the filming layer M are washed off by means of a wiper or high pressure water, while the deposited metal layer A is deposited in such a manner that a proper shielding plate is installed on the deposition dolly so that only the required areas are deposited. However, a stud pin T for installing a shadow mask (not shown) protrudes from a skirt S of the panel P, and therefore, it is difficult to carry out a complete washing by means of a wiper of a high pressure water, with the result that serious problems are generated during the baking process due to the residue organic materials of the luminescent layer and the filming layer. A baking is carried out to burn off (remove) the organic materials such as PVA and acryl emulsion by heating the panel to a high temperature, so that the electron beams emitted from the electron gun should not lose their energies due to the organic materials before they reach the luminescent layer. However, if a deposited metal layer A is formed upon the surface of the residue organic materials O adhered on the skirt S, then the deposited metal layer will swell up to float above the residue organic material during the baking process due to the combustion gas of the organic materials, and this floated-up metal layer A will be detached away after the manufacturing of the cathode ray tube to block up the holes of the shadow mask, this having been one of the main factors for the hole-blocking defects. Therefore, in order to remove the detached materials, a salvaging process had to be carried out, with the adverse result that much of labor and materials had to be squandered. According to the investigations carried out by the present inventor, the defective product rate due to the detachment of the deposited metal layer A such as aluminum layer occupies 20∼30% of the total hole-blocking defects. Summary of the Invention The present invention is intended to overcome the above described disadvantages of the conventional techniques. Therefore it is the object of the present invention to provide a panel of a metal backed color cathode ray tube and a manufacturing method thereof, in which the deposited metal layer is neither floated up nor detached after the combustion of the organic materials. The idea of the present inventor for achieving the above object lies in the fact that a deposited metal layer such as aluminum layer attached upon a graphite layer is neither floated nor detached during the combustion of the organic materials and in spite of the discharge of the combustion gas, because graphite has superior adherence and is neither combusted nor produces combustion gases during a baking process. Thus the panel of a metal backed color cathode ray tube according to the present invention comprises a black matrix, a luminescent layer and a deposited metal layer, each of which is sequentially deposited on the inner surface of the panel consisting of a face plate and a skirt, characterized in that the height of graphite on the skirt after the formation of the black matrix is made to be higher than or same as the height of the deposited metal layer. The manufacturing method suitable for manufacturing the panel of the present invention is characterized in that a shielding plate having a height higher than or same as the cutting height of the graphite is applied on the deposition dolly for forming the above described deposited metal layer. Brief Description of the Drawings The above object and other advantages of the present invention will become more apparent by describing in detail the preferred embodiment of the present invention with reference to the attached drawings in which: Figure 1 is an partially enlarged sectional view of the panel for a conventional metal backed cathod ray tube; Figure 2 is a fragmentary sectional view of the critical portion of the panel for the metal backed color cathode ray tube manufactured according to the method of the present invention; and Figure 3 is an partially enlarged sectional view of the critical portion of the panel for the metal backed color cathode ray tube according to the present invention, which is being subjected to the aluminum deposition process on a deposition dolly. Description of the Preferred Embodiment The panel P of the metal backed color cathode ray tube according to the present invention illustrated in Figure 2 is manufactured by sequentially depositing: a black matrix B formed by spreading graphite in the form of stripes on the inner surface of a face plate F through the use of a photo etching method and the like; a luminescent layer L formed by alternately depositing three (R,G,B) luminescent materials between the black matrices B; a filming layer M for separating the luminescent layer L and a deposited metal layer A; and the deposited metal layer A, desirably an aluminum layer deposited on the filming layer M through the use of an electric deposition method and the like. This constitution so far is not much different from that of the conventional panel. The unique feature of the present invention lies in the portion of the skirt S of the panel P, and is constituted such that the height of the graphite (to be called hereinafter "graphite height Hc") from the inner surface of the face plate of the panel (or the luminescent layer) where the graphite is cut off in the graphite cutting process after the adhering it on the inner surface of the skirt S during the spreading of the black matrix B is made to be higher than or same as the height of the deposited metal layer A (to be called hereinafter "metal layer height Ha"). The method of forming the graphite height Hc higher than or same as the metal layer height Ha on the panel P is carried out as shown in Figure 3 in such a manner that a shielding plate G is used during the deposition of the deposited metal layer A on the inner surface of the panel so as for the metal not to be deposited on the place where the graphite is cut off. It is desirable that the shielding plate G should be made of a material such as fluoric resin (trade name: teflon) which is strong against the heat and not harmful to a glass panel, and the shielding G is provided with a contour substantially corresponding to the inner boundary of the skirt S of the panel P. The height Hg of this shielding plate G should be higher than or same as the cutting height Hk in the place where the graphite adhered on the skirt S of the panel P is cut off. In Figure 3, Reference code D indicates a deposition dolly, I an ingot for the deposited metal, and H a heater. The process of forming the panel of the present invention through the use of the shielding plate G having a height Hg higher than or same as the cutting height Hk will be described more specifically below. The black matrix B is spread on the inner surface of the face plate F of the panel P, and the superfluous graphite adhered on the skirt S is cut off as much as the cutting height Hk by means of a proper chemical such as ammonium fluoride, so that the graphite should remain as high as the graphite height Hc. Then the R,G,B luminescent materials are alternately deposited using an organic medium such as PVA together with an adhesive or photoresist so as for the luminescent layer to be formed, and thereafter, a filming layer M is spread in order to prevent the lowering of the reflecting function of the deposited metal layer A, while the deposited metal layer A is deposited on the rear side of the filming layer M. The space between the panel P and the deposition dolly D is evacuated by means of a vacuum pump (not shown) to form a required vacuum space, and then, the deposition metal ingot I is heated by the heater H to produce deposition metal vapors which are to be made to adhere on the inner surfaces of the face plate F and the skirt S of the panel P. Here, the shielding plate G according to the present invention is installed on the inner circumference of the skirt S, and the height Hg of the shielding plate G is higher than or same as the cutting height Hk of the graphite, with the result that the deposited metal layer A is not formed on the surface of the organic material O where the graphite layer does not exist. The panel P which has undergone the process of forming the deposited metal layer A is subjected to a proper cleaning step, and then, is put into a baking furnace where a baking process is carried out, and where the organic ingredients contained in the luminescent layer L and the filming layer M are all burned and discharged in the form of gas. Even if the organic materials contained in the portions of the layers where the graphite layer exists on the skirt S are burned and discharged across the deposited metal layer A, the graphite layer located below maintains a strong adherent strength, and therefore, the deposited metal layer A does neither float nor is detached, while the portions where no graphite layer exists are not provided with a deposited metal layer A so as for the organic materials to be burned and discharged freely, and so as for them not to give any adverse effect to other portions. According to the present invention as described above, the deposited metal layer is neither floated nor detached due to the combustion of the organic materials used in forming the luminescent layer or the intermediate layers such as the filming layer, and therefore, the defect rate due to the blocking of the hole of the shadow mask is markedly reduced, thereby making it possible to save the labor and materials, and making it possible to produce a high quality color cathode ray tube.

Claims: A manufacturing method for a panel of a metal backed colour cathode ray tube comprising a step of forming a matrix of graphite (B) on an inner surface of a glass panel and glass sidewalls of the panel for a cathode ray tube, a step of cutting an edge of said matrix (B) around a first inner perimeter of the sidewalls of the panel, a step of forming a luminescent layer (L) over said matrix of graphite, a step of forming a filming layer (M) over the luminescent layer (L) and said matrix of graphite (B), a step of depositing a layer of metal (A) over said filming layer (M) and a step of baking said panel so as to remove said filming layer (M), characterised in that a shielding plate (G) having a height (Hg) higher than or same as cutting height (Hk) is used on a deposition dolly (D) for forming said deposited metal layer (A). A panel (P) of a metal backed colour cathode ray tube comprising a glass face plate (F) and a glass skirt (S) forming a panel (P) of a colour cathode ray tube, a black matrix (B), a luminescent layer (L) and a metal layer (A), which are superimposed on the inner surface of said panel (P), characterised in that the distance (Hc) of said black matrix (B) on an inner surface of said skirt (S) abutting said inner surface of said panel (P), said distance (Hc) as measured from inner surface of said panel and along said inner surface of said skirt, being the same or greater than the distance (Ha) of the metal layer (A) as measured from said inner surface of said panel and along said inner surface of said skirt (S).

Inventors: SON MYEONG-SIK, SON, MYEONG-SIK
Applicants: SAMSUNG DISPLAY DEVICES CO LTD, SAMSUNG DISPLAY DEVICES CO., LTD.
Application year: 1989
Main classification: H01J29
IPC codes: H01J29, H01J9