Electric power supply system for motor vehicle

Abstract: A power supply system for a motor vehicle includes a battery (2) of high voltage for a load system (3) rated at 48 V and a high-voltage generator (1) for charging the battery. Loads rated at high voltage is supplied with electric power directly from the battery. A power MOS IC element (41) connected in parallel with the battery is controlled in respect to the duty factor for producing at the output terminal thereof a low voltage of 24 V or 12 V on an average, wherein low-­ voltage loads (5, 6) are controlled by the low output voltage.

Description: BACKGROUND OF THE INVENTION The present invention relates to an electric power supply system for a motor vehicle such as a passenger car and more particularly to a dual voltage power supply system profitably suited for use as a power supply system for a motor vehicle in which an output voltage of an electric generator is boosted up for thereby allowing the amount of wiring required for interconnection of various onboard devices to be reduced. In the industrial field of the motor vehicles such as the passenger cars and others, there arises a tendency that the number of electric loads is increased as a result of efforts made to improve the comfortableness of residence as well as manipulatability of the vehicle, involving a problem that the onboard electrical wiring becomes very complicated. To cope with this problem, approaches for reducing the amount of wiring by boosting up the source voltage are proposed, as disclosed in U.S. Patent No. 4,694,238 and an article entitled "Dual Voltage Electrical Systems For Future Autos" contained in "Design News" published on October 6, 1986, pp. 140-142. According to the concept of these prior art techniques, the electric loads such as motor-driven actuators and the like are supplied with a high voltage of 24 V (volts) or 48 V, while a low voltage of 12 V is supplied to electric bulbs or the like which cannot be rated for a high voltage because of poor vibration-withstanding capability of the filaments. Parenthetically, in the article mentioned above, no proposal is made concerning the technique for converting a voltage of a high voltage system to that of a low voltage system. US-A-4604528 discloses a power supply system for a motor vehicle having two groups of electrical loads which are each rated at differing voltages, one being rated at a higher voltage than the other. A generator is provided with a voltage regulator for producing an output voltage corresponding to the higher rated voltage level and the generator has an output terminal connected to one of the group of electrical loads which is rated at the higher voltage level. A switching element is interposed between the output terminal of the generator and the group of loads rated at the lower voltage level. A duty cycle control circuit is provided for generating a duty ON/OFF cycle of the switching element, the switching element being connected to the lower voltage rated loads through a smoothing circuit comprising an inductor and a resistor. The duty cycle of the control circuit is connected in a feedback circuit from the lower voltage rated load and the switching element. One of the major problems encountered in realizing a high-voltage power supply system for the motor vehicle can be seen in how to implement power supply systems of different voltages at low cost. For the voltage conversion, it is known to use a DC-AC converter or a switching regulator, but such devices are very expensive. SUMMARY OF THE INVENTION It is an object of the present invention to provide an inexpensive electric power supply system for a motor vehicle which system is capable of generating and supplying source voltages to two systems of different voltages. According to this invention there is provided a power supply system for a motor vehicle equipped with an electric system including two groups of electrical loads having respective rated voltages differing from each other, comprising: a generator provided with a voltage regulator for producing an output voltage corresponding to the rated voltage of a higher level, said generator having an output terminal connected to the group of the electrical loads rated at said higher voltage level; a switching element interposed between said output terminal of said generator and the group of the loads rated at a lower voltage level; and a duty cycle control circuit for generating a rectangular waveform signal having a constant frequency and a duty ratio for turning on said switching element with a duty factor, characterized in that said duty cycle control circuit is arranged to generate a predeterminedly fixed duty ratio which is a proportional ratio of said lower voltage level to said higher voltage level and feedback control means for said lower voltage is avoided. The circuits required for implementing the dual voltage power supply system of this invention can be realized by employing only digital circuits because there is no need for feedback control of the output voltage. Thus, these circuits can easily be realized in the form of a single-chip monolithic integrated circuit (IC). The duty cycle control circuit turns on and off the switching element at a predetermined constant frequency. When the duty cycle is represented by 1/N (where N is an integer), the mean output voltage of the switching element is 1/N of the voltage of the high voltage system. The voltage of the high voltage system is regulated by a voltage regulator incorporated in the generator. Accordingly, the mean values of the output voltage of the switching element is controlled to be constant. Thus, it is unnecessary to perform the voltage control for the low voltage system, which means that analogue circuit such as comparators, filters and the like can be spared. The dual voltage power supply system can thus be realized with only the digital circuits. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic circuit diagram showing an electric system for a motor vehicle according to an embodiment of the present invention; Fig. 2 is a circuit diagram showing an internal circuit configuration of a voltage converter 4 shown in Fig. 1; Figs. 3A to 3E are waveform diagrams for illustrating operation of a duty cycle control circuit 44 shown in Fig. 2; Fig. 4 is a schematic circuit diagram of the electric system for a motor vehicle according to a second embodiment of the invention; Figs. 5A and 5B are diagrams showing, respectively, waveforms of a current and a voltage outputted from the converter 4 in the system shown in Fig. 1; Fig. 6 is a schematic circuit diagram of the electric system for a motor vehicle according to a third embodiment of the present invention; Fig. 7 is a schematic plan view of the motor vehicle for illustrating division of the electric system into four subsystems; Fig. 8 is a circuit diagram showing an internal circuit configuration of a power switch 40 employed in the system shown in Fig. 6; Fig. 9 is a circuit diagram of a controller 400 employed in the electric system shown in Fig. 6; and Figs. 10A to 10G are waveform diagrams for illustrating operation of the controller 400 shown in Fig. 9. DESCRIPTION OF THE PREFERRED EMBODIMENTS Now, the invention will be described in conjunction with a preferred embodiment thereof by first referring to Fig. 1 which shows in a schematic circuit diagram an electrical system for a motor vehicle which includes actuators such as electric motors rated at 48 V and electric bulbs such as head lights and others rated at 12 V. In this figure, a reference numeral 1 denotes an electric generator having a rated DC output voltage of 48 V and incorporating therein a voltage regulator (not shown). A numeral 2 denotes a battery which may be constituted by a lead accumulator composed of 24 cells. A reference numeral 3 denotes a load belonging to a 48-V system and supplied with electric power through a switch 31. A numeral 4 denotes a voltage converter which may be constituted by a one-chip semiconductor device designed to serve for a voltage conversion from 48 V to 12 V. Reference numerals 5 and 6 designate loads which belong to the 12 V-system and are supplied with power from the output of the voltage converter 4 by way of switches 51 and 61, respectively. Fig. 2 shows an internal circuit configuration of a voltage converter 4 shown in Fig. 1. Referring to Fig. 2, a reference numeral 41 designates a N-channel power MOS serving as a switching element for establishing and interrupting (turning on and off) the current path between terminals B and L. A numeral 42 denotes a charge pump circuit composed of NOT gates 421, 422 and 423, diodes 425, 426 and 428 and capacitors 434 and 427 for supplying electric charge to a gate of the N-channel power MOS 41. A numeral 43 denotes a rectangular wave oscillator circuit composed of NOT gates 431 and 432, a resistor 433 and a capacitor 434. A reference numeral 44 denotes a duty cycle control circuit composed of a 1/8 frequency divider 441, a 1/2 frequency divider 442 and an AND gate 443. A numeral 45 denotes a N-channel MOS transistor serving for discharging the gate charge of the power MOS 41. Next, operation of the system of the structure described above will be explained. Upon rotation of an engine (not shown) of an associated motor vehicle, an electric power of 48 V is generated by the generator 1 and utilized for charging the battery 2 and supplying a power to the load 3. In the voltage converter 4 shown in Fig. 2, the oscillation circuit designated by the numeral 43 is a CR oscillation circuit well known in the art which oscillates with a period determined by the resistor 433 and the capacitor 434. The waveform of the output voltage (a) of this oscillator circuit 42 is illustrated in Fig. 3A. Connected to the output terminal of the oscillation circuit 43 is the charge pump circuit 42 which serves as a voltage booster by making use of the fact that the outputs of the NOT gates 421 and 423 are in opposite phase, as elucidated below. Now assuming, by way of example, that the output of the NOT gate 423 is "0" while that of the NOT gate 421 is "1" with magnitude of the output voltage thereof being represented by V cc (V), the capacitor 424 is charged through the diode 425, whereby a terminal voltage approximating to V cc (V) makes appearance across the capacitor 424 after lapse of a predetermined time. When the output phases of the NOT gates 423 and 421 are inverted such that the output of the NOT gate 423 is now "1" while that of the NOT gate 421 is "0", the anode voltage of the diode 426 assumes 2 V cc (V) = V cc + V cc , to thereby make the diode 426 conducting, as the result of which the electric charging is changed over to the capacitor 427. When the output phases mentioned above are again inverted, a high voltage is applied to the power MOS 41 by way of the diode 428. The gate voltage of the power MOS 41 is at a high voltage level when the MOS transistor 45 is in the nonconducting or off state and falls to the ground potential when the MOS transistor 45 is turned on. Next, description will be directed to the operation of the duty control circuit 44 by again referring to Fig. 3. The 1/8 frequency divider 441 shown in Fig. 2 divides the output frequency (Fig. 3A) of the oscillation circuit 43 by a factor of 1/8 to output a signal (b) of a waveform illustrated in Fig. 3B. The output of the 1/8 frequency divider 441 is inputted to the 1/2 frequency divider 442, Whereby a signal (c) having a waveform shown in Fig. 3C is produced. The waveforms shown in Figs. 3B and 3C are logically ANDed by the AND gate 443 which produces an output signal (d) having a waveform shown in Fig. 3D. When the output signal shown in Fig. 3D assumes the level of "0", the MOS transistor 45 is turned off, resulting in that the high voltage is applied to the gate of the power MOS 41 by way of the charge pump circuit 42, whereupon the power MOS 41 becomes conductive. On the other hand, when the output signal of the AND gate 443 is "1", the MOS transistor 45 is turned on to thereby turn off the power MOS 41. Consequently, the output voltage (e) of the voltage converter 4 is such as illustrated in Fig. 3E. The duty ratio of the power MOS 41 is given by t₂/(t₁ + t₂) in Fig. 3E and is 1/4. Thus, the mean value of the output voltage of the voltage converter 4 having the waveform shown in Fig. 3E is 12 V = 48 V/4. Thus, the mean voltage applied to the load 5 such as bulbs and the like is 12 V. In the case of the embodiment described above, the voltage converter 4 is constituted by the power MOS 41 and the digital circuits without requiring any adjustment (the oscillation frequency of the oscillator 43 does not need to be of high accuracy). Consequently, the voltage converter 4 can be implemented in the form of a monolithic integrated circuit (one-chip IC) in which the low-level signal circuits are packaged on the power MOS. In this manner, interconnections as required is rationalized with the manufacturing cost being correspondingly lowered to great economical advantage. Although the foregoing description has been made on the assumption that the electric system for the motor vehicle includes dual voltage systems or circuits of 48 V and 12 V, respectively, it should be understood that the dual voltage systems of 36 V and 12 V as well as 24 V and 12 V can equally be realized by resorting to such circuit configurations that the duty cycles determined by the duty cycle control circuit 44 are 1/3 and 1/2, respectively. Fig. 4 shows another embodiment of the electric system of the present invention. In the case of the system illustrated in Fig. 1, the rectangular waveform voltage illustrated in Fig. 3E is sufficient since only the load such as the bulbs and the like is to be supplied with the voltage of 12 V. In this connection, it is however noted that some other devices require the power supply from the 12 V-system as with the case of an ignition coil having the rated voltage of 12 V which can not be realized in a 48-V rated ignition coil because of unavailableness of very thin insulated wire demanded for the implementation of such 48-V rated ignition coil. In that case, the rectangular waveform of the supply voltage may possibly involve erroneous operation of the device. In order to overcome this problem, the rectangular output voltage has to be smoothed. Now turning to Fig. 4 in which the same or like parts as those shown in Fig. 1 are denoted by the like reference numerals, 4a₁ and 4a₂ designate a coil having a magnetic core and a capacitor, respectively, which cooperate to smooth the output voltage of the voltage converter 4. Further, reerence numerals 7 and 8 designate an ignition coil and a spark plug, respectively. In the electric system shown in Fig. 4, the voltage supplied to the ignition coil 7 is smoothed by the coil 4a₁ and the capacitor 4a₂, whereby the ignition coil 7 can be protected against erroneous operation. By using the capacitor 4a₂ having a sufficiently large capacity and the oscillation circuit 43 having a sufficiently high oscillation frequency, ripple component contained in the output voltage can be reduced. By virtue of this feature, the system shown in Fig. 4 can be employed for supplying power to a variety of loads in addition to the bulbs and the like to further advantage. In the electric systems shown in Figs. 1 and 4, there exist other problems to be solved, as elucidated below. Figs. 5A illustrates the waveform of a current making appearance at the output terminal L of the voltage converter 4 in the electric system shown in Fig. 1. As will be seen in Fig. 5A, the current flows only during a period t₂ without flowing during a period t₁. Consequently, the waveform of the battery voltage assumes such a waveform in which the voltage is low only during the period t₂, as is illustrated in Fig. 5B. As the result of this, the voltage ripple is increased, giving rise to a problem. Of course, such voltage ripple can be reduced to a certain extent by using a smoothing circuit, as described hereinbefore in conjunction with Fig. 4. However, the use of the smoothing circuit can not provide the radical measures for solving the above problem. Fig. 6 shows an electric system of a further embodiment of the present invention which can ensure significant suppression of the ripple voltage component. More specifically, Fig. 6 is a circuit diagram of an electric system for a motor vehicle, in which like components as those shown in Fig. 1 are designated by like reference numerals. Further, reference symbols 40a, 40b, 40c and 40d designate power switches for controlling the power supply to loads 5a, 5b, 5c, 5d, 6a, 6b, 6c and 6d, and a reference numeral 400 designates a controller. Fig. 7 is a schematic plan view of the motor vehicle. The electric system supplied with power from the battery 2 is divided into a front right subsystem 500a, a front left subsystem 500b, a rear right subsystem 500c and a rear left subsystem 500d. The front right subsystem 500a includes the power switch 40a and the loads 5a and 6a. The front subsystem 500b includes the power switch 40b and the load 5b and 6b. The rear right subsystem 500c includes the power switch 40c and the loads 5c and 5b. Finally, the rear left subsystem 500d includes the power switch 40d and the loads 5d and 6d. A reference symbol CO designates collectively signal lines ca, cb, cc and cd. Fig. 8 shows an internal circuit configuration of the power switch 40a, 40b, 40c or 40d. As will be seen in the figure, the structure of the power switch 40a, 40b, 40c and 40d corresponds to that of the voltage converter 4 shown in Fig. 2 except that the duty control circuit 44 of the latter is replaced by a NOT gate 46. Fig. 9 shows an internal circuit configuration of the controller 400. In Fig. 9, a reference symbol 43a denotes an oscillation circuit which is composed of NOT gates 431a and 432a, a resistor 433a and a capacitor 434a for outputting a rectangular waveform signal. Further, in Fig. 9, a reference symbol 441a denotes a T-flip-flop, and 901, 902, 903, and 904 designate decoder circuits, respectively. With the structure described above, such operation is performed as described below by referring to Figs. 10A to 10E, in which Fig. 10A illustrates the waveform of output voltage (h) of the oscillation circuit 43a and Fig. 10B illustrates the waveform of voltage appearing at the output terminal (i) of the T-flip-flop 441a. The binary signals shown in Figs. 10A and 10B are decoded by the decoder circuits 901, 902, 903 and 904 to derive waveforms (j), (k), (l), and (m) which are illustrated in Figs. 10C, 10D, 10E and 10F, respectively. When the input to the terminal "C" of the power switch 40a, 40b, 40c, 40d, the output of the associated NOT gate 46 is "0", resulting in that the MOS transistor 45 is turned off with the power MOS 41 being turned on. Thus, the power switches 40d, 40c, 40b and 40d can be repeatedly sequentially turned on to thereby supply the electric power to the respective associated loads. In this connection, it will be seen that by distributing uniformly the load currents to the four subsystems mentioned above, the current can be derived constantly at the same level from the output of the generator 1, whereby the power source ripple can be greatly reduced to make available the DC voltage of such an ideal waveform as illustrated in Fig. 10G. In the power supply system described above, the power source ripple can be suppressed to a minimum, whereby there is provided a stable power supply system. As will now be appreciated from the foregoing description, the electric systems of the invention can supply electric powers to two circuits operating at voltages differing from each other, wherein the amount of wires required for interconnections on the motor vehicle can be reduced in a facilitated manner to great economical and practical advantage.

Claims: A power supply system for a motor vehicle equipped with an electric system including two groups of electrical loads (3; 5, 6) having respective rated voltages differing from each other, comprising: a generator (1) provided with a voltage regulator for producing an output voltage corresponding to the rated voltage of a higher level, said generator having an output terminal connected to the group of the electrical loads (3) rated at said higher voltage level; a switching element (40; 41, 45) interposed between said output terminal of said generator (1) and the group of the loads (5, 6) rated at a lower voltage level; and a duty cycle control circuit (44) for generating a rectangular waveform signal having a constant frequency and a duty ratio for turning on said switching element with a duty factor, characterized in that said duty cycle control circuit (44) is arranged to generate a predeterminedly fixed duty ratio which is a proportional ratio of said lower voltage level to said higher voltage level and feedback control means for said lower voltage is avoided. A power supply system for a motor vehicle according to claim 1 wherein said switching element (40; 41, 45) is directly connected to said generator (1) and said group of loads (5, 6) rated at the lower voltage level. A power supply system for a motor vehicle according to claim 1 or 2, wherein said duty cycle control circuit includes: an oscillation circuit (43) for generating a fixed frequency; a cascaded group of frequency dividers (441, 442) for dividing the output frequency of said oscillation circuit; and a logic circuit (443) for generating a predetermined ratio in accordance with a logic combination of the output frequencies of said group of frequency dividers to provide said fixed duty ratio. A power supply system for a motor vehicle according to claim 3, wherein said switching element (41) and said duty cycle control circuit (44) are formed on a same chip of semiconductor. A power supply system for a motor vehicle according to any preceding claim wherein said group of the electric loads rated at the lower voltage is further divided into a plurality of electric load subgroups (500) for wiring interconnection, and there is provided a distributing circuit (400) for sequentially applying said rectangular waveforms, each of the predetermined duty ratio, to said electric load subgroups, wherein the sum of the duty ratios is equal to one.

Inventors: MASHINO KEIICHI, MASHINO, KEIICHI
Applicants: HITACHI LTD, HITACHI, LTD.
Application year: 1989
Main classification: H02J7
IPC codes: H02J7, B60Q1, H02P9