PROCESS FOR PREPARING SUPERCONDUCTORS

Abstract: Bi-Pb-Sr-Ca-Cu-O system and Tl-Pb-Ba-Ca-Cu-O system superconductor having a high Tc phase (about 110 K and about 125 K, respectively, or more) in a high proportion are obtained by adding a calcium compound which forms CaO and a liquid phase at a temperature for firing the superconductors, e.g., Ca₂PbO x (x = 3 or 4); or by starting from a composition represented by the formula: Bi₂Pb (n-1)/2 Sr₂Ca n Cu n+1 O b′ , or Tℓ₂Pb (n-1)/2 Ba₂Ca n Cu n+1 O b where 2 ≦ n ≦ 10, 9 ≦ b ≦ 40.5, i.e., at a ratio of Ca:Pb = 2:1.

Description: The present invention relates to a process for preparing a superconductor. More specifically, the present invention relates to a process for preparing a Bi(Pb)-Sr-Ca-Cu-O or Tl-Ba-Ca-Cu-O superconductor system in a relatively short firing time. High temperature superconductive materials exhibiting superconductivity at the temperature of liquid nitrogen are under intensive investigation and the development of the utilization of these materials is proceeding rapidly. Particularly, high temperature superconductive materials exhibiting superconductivity at above 100 K are under investigation and development, since they allow a wide temperature margin for liquid nitrogen application, theoretically high critical current density Jc and critical magnetic field Hc, and are expected to provide superconductive materials with a higher Tc which can be utilized as thin films and wiring. Y-Ba-Cu-O system superconductive materials have a high critical temperature of about 90 K but are chemically unstable, resulting in a loss of the superconductivity by reaction with H₂O, CO₂, etc., when placed in air, which causes problems in the utilization thereof. Bi-Sr-Ca-Cu-O system and Tl-Ba-Ca-Cu-O system superconductor materials are known as superconductive materials having a critical temperature higher than 100 K, (J.J.A.P. vol. 27, No. 2, 1988, pp 209 - 210; NIKKEI ELECTRONICS 1988.4.18 (No. 55) pp 175 - 177). These Bi-system and Tl-system superconductive materials are not susceptible to attack by water and oxygen, are easily made and processed, and are not source-limited since they do not contain a rare earth element. Nevertheless, the Bi-system superconductive materials have a low Tc phase of about 80 K and a high Tc phase of about 110K, and the Tl-system superconductive materials have a low Tc phase of about 105 K and a high Tc phase of about 125 K: Note, the high Tc phases of these materials are not formed individually. It is known in the prior art that the proportion of the high Tc phase in the Bi-Sr-Ca-Cu-O system superconductive material can be increased by adding PbO (NIKKEI SUPERCONDUCTOR 1988.5.16, pp 2 - 3). In this process, a part of Bi is replaced by Pb, oxalate salts in a predetermined ratio (Bi:Pb:Sr:Ca:Cu:O = 0.7:0.3:1.0:1.0:1.8) are used as starting materials, and calcination at 800°C for 12 hours and firing at 845°C for 240 hours are carried out. At the calcination stage, the formation of the low Tc phase must be avoided and intermediate products of Ca₂PbO x(x = 3 or 4) , Ca x Sr 3-x Cu₅O y , Bi₂Sr₂Cu₁O x produced, and firing is conducted at 845°C while the temperature is kept at not higher than 880°C. It is disclosed that almost all of the Pb is lost during the firing; Pb creates a reaction route when forming the high Tc phase and stabilize the high Tc phase formed, but this process disadvantageously requires a long firing time of 240 hours. Also it was reported by researchers of Kyoto University, Mie University, and Toda Kogyo that a Bi-system bulk with a high Tc phase was obtained by adding Pb, and by researchers of Osaka University and Daikin that an almost single-phased sample is attained by adding Pb to the Bi system. Samples are prepared by two methods, a codecomposition of nitrates and a solid state reaction, both of which produce a superconductive material having a high Tc phase of 107.5 K, and a composition ratio of Bi:Pb:Sr:Ca:Cu = 0.8:0.2:0.8:1.0:1.4. This process utilizes firing in a low pressure oxygen atmosphere, by which the melting point of the material is lowered and the temperature range for the formation of the high Tc phase is broadened. The firing is conducted at 842°C for 80 hours (solid state reaction method) or at 828° C for 36 hours, In both methods, variation of the oxygen pressure allows firing at 800 - 820°C, and it is disclosed that, in the nitrate codecomposition method, firing at 828°C for 36 hours produces the high Tc phase at a higher rate and is an example of a short time firing (Trigger 88-8, p 91 - 92, 1988.7.8). A Bi-Sr-Cu-O system superconductive material having a Tc of 7 K was found by Akimitsu et al (Jpn. J. Appl. Phys. 26, 1987, L2080) and Michel (et al Z. Phys. B68 (1987) 421). Maeda et al found a high Tc phase Bi-Sr-Ca-Cu-O system superconductive material (Jpn. J. Appl. Phys. 27, 1988, L209), having three superconductive phases with a Tc of 7 K corresponding to n = 1, a Tc of 80 K corresponding to n = 2 and a Tc of 105 K corresponding to n = 3, in Bi₂Sr₂Ca n ₋₁Cu n O x . With increase of n from 1 to 3, the number of CuO layers in the crystal structure is increased and the c axis is varied from 24 Å to 30 Å to 37 Å (1 Å = 10⁻¹⁰ m). Since single high Tc phases of the above superconductive materials have not been synthesized, an investigation of the high Tc phases has not been reported. Takano et al reported the proportion of the high Tc phase of the Bi-system superconductive material was increased by substituting Pb for Bi (Jpn. J. Appl. Physics 27, 1988, L1041), in an oxidic material derived from coprecipitated oxidates of the relevant cations, namely cations of Bi, Pb, Sr, Ca, Cu, which are thermally decomposed. The role of the PbO present in the oxidic material is not explained. An object of the present invention is to provide a process for preparing a superconductive material with an increased proportion of a high Tc phase in a shorter firing time than with the prior art method of adding PbO. According to this invention, there is provided a process for preparing a superconductor, comprising the steps of: preparing a first material, in the form of powder mixture or sintered mass, having a composition represented by the formula (I) M u′ Pb v′ Sr w′ Ca x′ Cu y′ O z′ where 1 ≦ u′ ≦ 3, 0 ≦ v′ ≦ 1, 1 ≦ w′ ≦ 3, 0 ≦ x′ ≦ 12, 1 ≦ y′ ≦ 12, 3 ≦ z′ ≦ 39.5 and M is Bi or Tl; adding to the first material a calcium compound which forms a mixed phase involving CaO and a liquid phase at a temperature not higher than 900°C; and firing the resulting mixture of the first material and the calcium compound at a temperature not higher than 900°C to obtain a superconductor represented by the formula (II) M u Pb v Sr w Ca x Cu y O z where 1 ≦ u ≦ 3, 0 ≦ v ≦ 1, 1 ≦ w ≦ 2, 2 ≦ x ≦ 10, 3 ≦ y ≦ 11, 6 ≦ z ≦ 35 and M is Bi or Tl. The process is equally applicable to Bi- and Tl-system superconductors. In preferred embodiments of the invention, y = x + 1; 1.5 ≦ u′ ≦ 2.5, 0 ≦ v′ ≦ 1, 1.5 ≦ w′ ≦ 2.5, 0 ≦ x′ ≦ 4, 3 ≦ y′ ≦ 8, 3 ≦ z′ ≦ 2.5; more preferably 1.5 ≦ u′ ≦ 2.5, 0 ≦ v′ ≦ 0.5, 1.5 ≦ w′ ≦ 2.5, 1.0 ≦ x′ ≦ 2.0, 3.0 ≦ y′ ≦ 4.0, 5.0 ≦ z′ ≦ 17.0; the calcium compound is selected from the group consisting of Ca₂PbO₄, Ca₂PbO₃, CaCl₂, and Ca₃OCl₄ (CaO.2CaCℓ₂); the calcium compound is added in an amount of 10 - 50 wt%, more preferably 10 to 20 wt% of the first material; the firing temperature is 750 - 880°C, more preferably 840 - 850°C (higher that the temperature for forming a liquid phase). The reason why 3 ≦ y ≦ 11, is to obtain a number of CuO layers of 3 to 11 between Bi₂O₂, and the reason why 2 ≦ x ≦ 10 is that Ca is present between the CuO layers.(Fig.1A - Fig.1C) Since a superconductive material in which Bi or Tl is replaced by Pb is known, the range 0 ≦ v ≦ 1 is stated, and since it is assumed that the composition may be deviated from Bi₂Sr₂Ca₂Cu₃O z or Tℓ₂Ba₂Ca₂Cu₃O z , the range 1 ≦ w ≦ 2 is stated. The invention will now be described further with reference to the accompanying drawings, wherein: Figures 1A to 1C are schematical views of crystal structures of superconductors; Fig. 2 is a phase diagram of the CaO-PbO system; Fig. 3 is a phase diagram of the CaC1₂-CaO system; Figs. 4A to 4D show variation of electric resistance with temperature of prior art samples to which PbO is added; Figs. 5A to 5D show X-ray diffraction patterns of prior art samples to which PbO is added; Fig. 6 shows an X-ray diffraction pattern of a sample without PbO addition as a Comparative Example; Fig. 7 shows an X-ray diffraction pattern of Ca₂PbO x prepared in air at 817°C for 17 hours; Fig. 8 shows an X-ray diffraction pattern of a sample to which Ca₂PbO x is added according to the present invention; Fig. 9 shows the variation of electric resistance with temperature of the sample in Fig. 8; Fig. 10 shows the X-ray diffraction pattern of a sample in which Ca₂PbO x is added to a Bi-Sr-Cu-O system; Fig. 11 shows the variation of electric resistance with temperature of the sample in Fig. 10; Fig. 12 shows an X-ray diffraction pattern of a sample in which Ca₂PbO x is added to a Bi-Sr-Ca-Cu-O system; Fig. 13 shows the variation of electric resistance with temperature of the sample in Fig. 12; Fig. 14A and 14B show SEM images of a surface and fractured cross section of the sample in Example 4; Fig. 15 shows the magnetization curve of a sample in Example 4, measured at 77.3 K; Fig. 16 shows Jc (estimated) versus applied magnetic field in Example 4; Fig. 17 shows Jc of another sample in Example 4; Fig. 18 shows an SEM of a fractured cross section of the other sample in Example 4; Fig. 19 shows the variation of electric resistance with temperature of samples prepared by firing the composition Bi:Pb:Sr:Ca:Cu = 0.7:0.3:1:1:1.8 at 841°C for 10h, 50h, and 200h; Fig. 20 shows X-ray diffraction patterns of the samples in Fig. 14; Fig. 21 shows Raman spectrums of pellets of fired Ca₂PbO x and the Bi-Sr-Ca-Cu-O system; Fig. 22 shows X-ray diffraction patterns of samples prepared by firing a composition of Bi:Pb:Sr:Ca:Cu = 2:x:2:2:3 (x = 0, 0.5, and 1.0) at 841°C for 15h; Fig. 23 shows the X-ray diffraction pattern of a sample prepared by firing a composition of Bi:Pb:Sr:Ca:Cu = 2:0.5:2:2:3 at 750°C for 9h and then quenching to room temperature; Fig. 24 shows X-ray diffraction patterns of a sample 1C with a composition of Bi:Pb:Sr:Ca:Cu = 0.7:0.3:1:1:1.8 and a sample in which 30 wt% of Ca₂PbO x is added to the Bi-Sr-Cu-O system; Fig. 25 shows an X-ray diffraction pattern of a sample with a composition of Bi₂Pb₁Sr₂Ca₃Cu₄O y ; Fig. 26 shows the variation of electric resistance with temperature of the sample in Fig. 20; Fig. 27 shows an X-ray diffraction pattern of a sample with a composition of Bi₂Pb 1.5 Sr₂Ca₄Cu₅0 y ; and, Fig. 28 shows the variation of electric resistance with temperature of the sample in Fig. 22. It is known that the critical temperature of Bi-system superconductors is increased with an increase in CuO layers between Bi₂O₂ layers in the crystal Lattice. When the number of CuO layers between the Bi₂O₂ layers is one, the critical temperature Tc is 7 - 22 K; when two, the Tc is about 80 K, and when three, the Tc is about 110 K. The crystal structures of such superconductors are illustrated in Fig. 1. Ca is sandwiched between the CuO layers between the Bi₂O₂ layers, and, therefore, a crystal structure having many CuO layers requires a correspondingly high content of Cu and Ca. A liquid state is advantageous when supplying Ca to the crystal structure, due to the easy diffusion of Ca thereby. To accomplish this, the present invention uses a calcium compound forming CaO and a liquid phase at a temperature adjacent to, but preferably lower than, the melting point of the superconductor, at which temperature firing can be carried out. The preferable firing temperature is thus about 750-880°C and the calcium compound preferably forms a liquid phase at 900°C or lower. Such calcium compounds include Ca₂PbO₄ (Ca₂PbO₃), CaCl₂ , Ca₃OCl₄ , etc. The same is applicable for Tl-system superconductors, although the preferable firing temperature is about 750-900°C and the calcium compound preferably forms a liquid phase at 900°C or lower. Insofar as there are apparent similarities between the method of this invention when Bi is to be present and Jpn.J.Appl. Physics 27, 1988, L1041, vide supra, the present invention is concerned with addition of Ca to an oxide mixture to achieve enhanced formation of the high Tc phase in the superconductor being produced, for example in the form of Ca₂ PbO₄, rather than merely have Pb replace Bi in a co-produced mixture of oxides for an unexplained purpose. Figures 2 and 3 show phase diagrams of calcium compounds having such a preferable temperature range for forming CaO and a liquid phase. Figure 2 shows a phase diagram of the CaO-PbO system: when the CaO content is more than 13.5 mole% (eutectic point), a CaO+Liq (liquid) phase is formed at 822°C or higher; when it is more than 13.5 mole% to less than 66.7 mole %, a PC₂(Ca₂PbO₃)+Liq (liquid) phase is formed at a temperature lower than 822°C and higher than 815°C and an eutectic crystal P + PC₂ (Ca₂PbO₃) crystal mixture is formed at a temperature lower than 815°C; when the CaO content is more than 66.7 mole%, a CaO+Liq (liquid) phase is formed at 822°C or higher and a crystal mixture of Ca₂PbO₃ + CaO is formed at temperature lower than 822°C. Figure 3 shows a phase diagram of the CaO-CaCl₂ system: when the CaO is more than 18.5 mole%, a CaO+Liq (liquid) phase is formed at 835°C or higher (when the CaO is more than 18.5 mole % to less than 33.3 mole % and at a temperature higher than 750°C and lower than 835°C, a Ca₃OCl₄+Liq (liquid) phase is formed.), Therefore, by using a composition from the CaO-CaCl₂ system having 18.5 mole% or more of CaO, a CaO+Liq (liquid) phase can be formed at 835°C or higher. The following Examples illustrate this invention: The starting materials were Bi₂O₃, SrCO₃, CaO, CuO, and PbO more than 99.9% in purity and a 2 to 3 µm particle size. These materials were weighed to provide a ratio of Bi:Sr:Ca:Pb:Cu = 0.7:1:1:0.3:1.8, mixed and milled and then shaped under a pressure of 200 MPa and fired in air at 841°C. The firing time was varied to be 10, 50, 99, or 200 hours. The electrical characteristics of the resulting Bi-system superconductors were measured and the X-ray diffractions thereof were also examined. Figures 4A to 4D show the electrical characteristics and Figs. 5A to 5D show the X-ray diffractions of the samples fired for 10, 50, 99, and 200 hours, respectively. It is seen in Figs. 4A to 4D that the Tc end was raised with an increase of the firing time. In Figs. 5A to 5D, the peak at 2ϑ = 5.7 (c axis: 30 Å) corresponds to the (0 0 2) plane of the low Tc phase and the peak at 2ϑ = 4.8 (c axis: 37 Å) corresponds to the (0 0 2) plane of the high Tc phase. It is seen in Figs. 5A to 5D that the peak of the (200) plane of the high Tc phase was strengthened with an increased of the firing time. This corresponds to the above increase of the Tc end in Figs. 4A to 4D It is seen from the X-ray diffraction pattern that, even if fired for 200 hours, the proportion of the high Tc phase is lower than that of the low Tc phase. Example 2 (addition of Ca₂PbO₄ to Bi-Sr-Ca-Cu-O system) For comparison, starting materials similar to those in Example 1 were weighed to provide a ratio of Bi:Sr:Ca:Cu = 2:2:2:3, mixed, milled and then shaped under a pressure of 200 Mpa, followed by firing in air at 841°C for 9 hours. The powder X-ray diffraction of the resulting sample is shown in Fig. 6, in which the peak at 2ϑ = 5.751° corresponds to the (002) plane of Bi₂Sr₂CaCu₂O z (low Tc phase) and a high Tc phase having a peak at 2ϑ = 4.8° is not formed. Next, the above sample (fired) was ground, 35 wt% of Ca₂PbO₄ was mixed in and the mixture was milled and then shaped under a pressure of 200 MPa, followed by firing in air at 841°C for 30 hours. The Ca₂PbO₄ used was prepared by firing in air at 817°C for 17 hours. The powder X-ray diffraction pattern of the Ca₂PbO₄ is shown in Fig. 7. Although in the phase diagram of the CaO-PbO system shown in Fig. 2, PC₂ = PbO·2CaO, i.e., Ca₂PbO₃, the above added material, prepared by firing a mixture of CaO and PbO with a ratio of Ca:Pb = 2:1 in air at 817°C for 17 hours, was identified as Ca PbO by X-ray diffraction of the fired material and comparison with an ASTM card. In the present invention, both Ca₂PbO₄ and Ca₂PbO₃ may be used since valence electrons of Pb are susceptible. The resultant sample was examined by powder X-ray diffraction and the result thereof is shown in Fig. 8. It is shown in Fig. 8 that the peak (2ϑ = 4.8°) corresponding to the (0 0 2) plane of the high Tc phase is stronger than the peak (2ϑ = 5.8°) corresponding to the (0 0 2) plane of the low Tc phase. Figure 9 shows the electric resistance of the resultant sample in relation to the temperature. The Tc end was 103 K. The results of the addition of PbO according to the prior art and the addition of Ca₂PbO₄ according to the present invention are compared in the following Table 1. From Table 1, it can be seen that, as an additive for increasing the proportion of the high Tc phase in the Bi-Sr-Ca-Cu-O system superconductor, Ca₂PbO₄ is superior to PbO. Example 3 (addition of Ca₂ PbO₄ to Bi-Sr-Cu-O system (no Ca)) Bi₂O₃ , SrCO₃ and CuO were weighed in a ratio of Bi:Sr:Cu = 2:2:3, mixed, milled and then shaped under a pressure of 200 MPa, followed by firing in air at 840°C for 10 hours. The X-ray diffraction pattern demonstrated no peak at 2ϑ = 4.8° corresponding to the (0 0 2) plane of the high Tc phase, as in Fig. 6. To this sample, the above Ca₂PbO₄ was added to provide a ratio of Bi:Sr:Ca:Cu = 2:2:2:3 in the Bi-Sr-Ca-Cu-O system, which was then fired in air at 840°C for 40 hours. The X-ray diffraction pattern and change of electric resistance depending on the temperature of the resultant sample were examined and are shown in Figs. 10 and 11. It is clearly indicated from Figs. 10 and 11 that a high Tc phase appeared due to the addition of Ca₂PbO₄. In the X-ray diffraction pattern of Fig. 10, a peak (2ϑ = 4.8°) corresponding to the high Tc phase is observed, and in the electric resistance depending on the temperature of Fig. 11, the Tc end was about 101 K. Example 4 The starting materials were Bi₂O₃ , PbO, SrCO₃ , CaO, and CuO. Powders prepared by solid-state reaction with a nominal composition of Bi-Sr-Ca-Cu-O = 2:2:1.5:3.5, were mixed, milled, and then shaped under pressure, and then fired in air at 820°C for 6 hours, and 14.5%. Ca₂PbO x powders which had been fired in air at 817°C for 17 hours were added to these fired powders. The resultant mixture were mixed, milled, and then fired in air at 845°C for 23 hours. The mass was mixed, milled, shaped under a pressure of 200 MPa to form pellets 15 mm in radius and about 2 mm thick, and then fired in air at 845°C for 80 hours. Figure 12 shows the powder X ray diffraction pattern of the resultant sample. The peak at 2ϑ = 4.8° corresponds to the (0 0 2) plane of the high Tc phase. A peak at 2ϑ = 5.7° corresponding to the (0 0 2) plane of the low Tc phase was not seen, although small amounts of the peaks at 2ϑ = 7.2° and 11.7° corresponding to Bi-Sr-Cu-O system and Ca₂PbO x , existed. All peaks were indexed on the assumption that the unit cell was tetragonal. The a-axis is 0.54 nm (5.4 Å) and the c-axis is 3.7 nm (37 Å). Figure 13 shows the electric resistivity dependence on the temperature of the sample. A drop of the resistivity is seen at 110 K, and the Tc end is 100 K. SEM images of the surface and the fractured cross section of the sample are shown in Figs. 14A and 14B. The view of the cross section suggests that the high-Tc phase consists of a stacked plane. The X-ray diffraction pattern of the surface shows that the c-axis orientation observed was stronger than the pattern for the powder, and it appeared that the high-Tc phases grow faster along the a-b plane and that the c-axis crystal orientation results from the synthesis process which presses the powders contained in the high-Tc phase. The surface of the sample was observed by electron probe microanalyzer (EPMA), and the cation ratio was approximately Bi:Pb:Sr:Ca:Cu = 1.9:0.3:1.6:1.9:3.4. These values are almost equal to the results obtained in inductively coupled plasma (ICP) analysis. Figure 15 shows the magnetization curve measured at 77.3 K. The magnetization was proportional to the magnetic field below 10 Oe, which is the lower critical field, H c1 . The magnetization value corresponding to 6.5 Oe below H c1 is -0.129 emu/g. The density of the sintered bulk was 3.8 g/cm³. The demagnetizing factor n is 0.54, assuming that the disk-shaped sample can be approximated to ellipsoids of nearly the same size. The volume fraction of the superconducting phase above 77.3 K is 74% (from the value of -4πM/H). That a low-Tc phase does not exist is shown by the powder X-ray diffraction pattern. This suggests that the volume fraction of the high-Tc phase is 74%. The critical current density, Jc, can be estimated from the hysteresis of magnetization assuming a critical state model. A simple formula is as follows (Phys. Rev. Lett. 8 (1962) 250). Jc (A/cm²) = 30 ΔM / d where M (emu/cm³) is the hysteresis of magnetization and d is the thickness of the sample slab. The Jc estimated using equation (1) versus the applied magnetic field is shown in Fig. 16. The Jc is estimated to be 2.3 x 10³ A/cm² in an applied magnetic field of 1.25 x 10² Oe. The decreasing ratio of Jc in the magnetic field is larger than the corresponding ratio of the Y-Ba-Cu-O system. The Jc at 77.3 K measured by the resistive method was 47 A/cm², and was obtained from the V-I characteristic curves using a 10 µV/cm criterion. It appears that the difference in Jc between the resistive and magnetization methods results from the grain boundaries and low density of the sintered bulk. Another sample was fabricated by firing at 845°C for 50 hours after the sample was repressed. The density of this sample increased from 3.8 to 4.5 g/cm³. The Jc was measured by the resistive method and increased to 3.0 x 10² A/cm², as shown in Fig. 17. Figure 18 shows the microstructure of a fractured cross section of the sample, and a high c-axis orientation can be observed. The Tce of this sample is 100 K, the same as the Tce before the sample was repressed. Endo et al (Jpn. J. Appl. Phys. 27 (1988) L1476) reported that the Tce of the Bi-Pb-Sr-Ca-Cu-O system is 107.5 K. It appears that impurities existing in the grain boundaries influence the Tce, because the Tce is unchanged despite an increased Jc. Example 5 (Influence of addition of Ca₂PbO x to Bi-Pb-Sr-Ca-Cu-O system) Samples were prepared with composition of cation ratio Bi:Pb:Sr:Ca:Cu = 0.7:0.3:1:1:1.8 and 2:x:2:2:3 (x = 0, 0.5, and 1.0) by solid reaction. The starting materials were Bi₂O₃ , PbO, SrCO₃ , CaO and CuO, which were mixed and milled in a ball mill for 24 hours, and then shaped under a pressure of 200 MPa to form pellets 15 mm in diameter and about 3 mm in thickness. The conditions for the preparation were as shown in Table 2. Sample 3C was obtained by preparing the Bi-Sr-Cu-O system with Bi:Sr:Cu = 2:2:3, fired at 840°C for 6 hours; adding and mixing 30 wt% of Ca₂PbO x ; firing at 848°C for 24 hours; shaping under a pressure of 200 MPa; and firing at 848°C for 50 hours. Electric resistance measurement, X-ray diffraction; and Raman spectroscopy of the samples were carried out. Figure 19 shows the temperature dependence of the electric resistance of samples 1A to 1C. For sample 1A, the resistivity drop was observed at 110 K, but the Tc end was 74 K. Although the on-set temperature of the sample 1B was the same as that of the sample 1A, the Tc end was increased from 74 K to 85 K. Further, when the firing time was longer than for the samples 1A and 1B, the electric resistance at 170 K was decreased to about 1/5, and the Tc end was increased to 103 K. Figure 20 shows the X-ray diffraction patterns of the samples 1A, 1B, 1C. With an increase of the firing time, the peak at 2ϑ = 4.8° was strengthened, which peak corresponds to the (0 0 2) plane of the high Tc phase and the c-axis is 37 Å. The X-ray diffraction patterns indicate an increase of the high Tc phase with the increase of the firing time. In the sample 1A, an unidentified material having a diameter of about 10 µm was observed. This was then identified by micro-Raman scattering (Fig. 21) by comparison with the Raman spectrum of Sample 3B. The X-ray diffraction of the sample 3B indicates that the sample 3B was the single phase of Ca₂PbO x as shown in Fig. 7 (Z. anorg. allgem. chem. 371, 1969, 237). With the unidentified materials of both sample 1A and the sample 3B, six Raman spectra were observed between 200 and 1000 cm⁻¹ (255, 340, 354, 422, 540, 562 cm⁻¹). From this, it is clear that the addition of PbO to the Bi-Sr-Ca-Cu-O was the reason for a formation of Ca₂PbO x . The main peak of the X-ray diffraction pattern of Ca₂PbO x exists at 17.7° as shown in Fig. 7, and was observed in the X-ray diffraction pattern of the Bi-Pb-Sr-Ca-Cu-O system (Fig. 15). This peak was weakened with an increase of the firing time. An observation of the surface of the Bi-Pb-Sr-Ca-Cu-O system by microscopy also indicates that Ca₂PbO x was decreased in line with increase in the firing time. Figure 22 shows the X-ray diffraction patterns of the samples 2A, 2B and 2C. When x = 0, i.e., the sample 2A, weak peaks at 2ϑ = 5.7° and 2ϑ = 7.3° were observed but the peak at 2ϑ = 4.8° was not observed. Hence, the high Tc phase was not synthesized from the stoichiometric composition of Bi:Sr:Ca:Cu = 2:2:2:3 under the conditions as shown in Table 2 (sample 2A). Note, the peak at 2ϑ = 7.3° corresponds to the (0 0 2) plane of the Bi-Sr-Cu-O system with the c-axis, 24 Å. When x is 0.5 (sample 2B), a peak at 2ϑ = 4.8° was observed which corresponds to the (0 0 2) plane of the high Tc phase. When x is 1.0 (sample 2C), the high Tc phase was not observed and the low Tc phase and Bi-Sr-Cu-O system were observed. The peak for Ca₂PbO x was strengthened with an increase of PbO. The high Tc phase was synthesized at a composition of Bi:Pb:Sr:Ca:Cu = 2:x:2:2:3 and the appropriate PbO addition amount was x = 0.5. Figure 23 shows the X-ray diffraction of the sample 2D, fired at 750°C for 9 hours and then quenched to room temperature. Only the peak at 2ϑ = 7.3° corresponding to the (0 0 2) plane of the Bi-Sr-Cu-O system was observed. At 750°C, Ca₂PbO x and Bi-Sr-Cu-O system were synthesized and another phase of unreacted CuO was found. The main phase of the sample 3A was a Bi-Sr-Cu-O system. Figure 24 shows the X-ray diffraction pattern of the sample 3C in which Ca₂PbO x was added to the sample 3A. It is seen that the high Tc phase (100 K grade) was formed and the proportion of the high Tc phase to the low Tc phase (80 K grade) was about 10 times higher than that of the sample 1C in the prior art. The X-ray diffraction of the sample 2D indicates that, at 750°C, the high Tc phase (100 K grade) and low Tc phase (80 K grade) were not formed but Ca₂PbO x and the Bi-Sr-Cu-O system compound (10 K grade) were formed. After firing at 841°C for 15 hours, the Bi-Sr-Cu-O system compound disappeared and the high and low phases were formed. The phase diagram (U. Kuxmann et al., Erzmetall, 27, 1974, 533) shown in Fig. 2 indicates that Ca₂PbO x is decomposed to become CaO and a liquid phase above 822°C. It is considered that these two phases act as an accelerator when forming the high Tc phase. It is assumed that the presence of CaO and the liquid phase accelerates a reaction between the two CuO layers of Bi-Sr-Ca-Cu-O system compound and the decomposed CaO moving in the liquid phase. Ca and Pb must be bound in a ratio of Ca:Pb = 2:1, as Ca₂PbO x . The reason why the sample 2B (x = 0.5) forms the high Tc phase but the sample 2C (x = 1.0) does not form the high Tc phase is that a reaction between CaO and PbO occurs at a ratio of Ca:Pb = 2:1. The Bi-Sr-Cu-O system compound and Ca₂PbO x are formed at 750°C or less. The low Tc phase having two CuO layers (80 K grade) can be formed at 800°C or higher. In the sample 2B, Ca₂PbO x (0.5 mole) is formed at 750°C and the low Tc phase is formed at 822°C or lower using the remaining Ca ions. At 822°C, Ca₂PbO x is decomposed into CaO and the liquid phase. The high Tc phase is considered to be formed by reaction between the low Tc phase and CaO. When x is 1.0 (sample 2C), the low Tc phase is not formed at 800°C because of an insufficiency of Ca ions (Ca₂PbO x first supplies CaO at 822°C to the Bi-Sr-Cu-O system). The role of Pb in the Bi-Pb-Sr-Ca-Cu-O system was examined. Ca₂PbO x was formed at 750°C or lower and the high Tc phase was formed by adding Ca₂PbO x to the Bi-Sr-Cu-O system compound having a single CuO layer. The high Tc phase is considered to be formed by the reaction, in the liquid phase formed at 822°C, between the low Tc phase and Ca ions. CaAl₂O₄ , CaSiO₄ , CaSO₄ etc. can be considered as alternative additives but do not form the high Tc phase, since a liquid phase is not formed during firing of the Bi-system superconductor due to a high melting point thereof. Example 6 (Bi₂Pb₁Sr₂Ca₃Cu₄O b ) Similar procedures were carried out as in the above Examples except that the starting materials were weighed to form Bi₂Pb₁Sr₂Ca₃Cu₄Ob , mixed, milled and then shaped under a pressure of 200 MPa and then fired at 840°C in air for 72 hours. The X-ray diffraction pattern of the resultant sample is shown in Fig. 25. It is seen that the peak of the high Tc phase is stronger than the peak of the low Tc phase. Figure 26 shows the electric resistance dependence on the temperature of the sample. The Tc end was 103 K. Example 7 (Bi₂Pb 1.5 Sr₂Ca₄Cu₅O b ) Similar procedures were carried out as in the above Examples, except that the starting materials were weighed to form Bi₂Pb 1.5 Sr₂Ca₄Cu₅O b , mixed, milled and shaped under a pressure of 200 MPa and then fired at 840°C in air for 72 hours. The X-ray diffraction pattern of the resultant sample is shown in Fig. 27. It is seen that the peak of the high Tc phase is stronger than the peak of the low Tc phase. Figure 23 shows the electric resistance dependence on the temperature of the sample. The Tc end was 103 K. In Examples 5 to 7, the compositions that form the high Tc phase can be represented by the formula: Bi₂Pb (n-1)/2 Sr₂Ca n Cu (n+1) O b where a = 2 (Example 5), a = 3 (Example 6) and a = 4 (Example 7). The Bi(-Pb)-Sr-Ca-Cu-O system and Tl(-Pb)-Ba-Ca-Cu-O system superconductors can be considered and treated equally, and therefore, it will be obvious that the same considerations as for the Bi(-Pb)-Sr-Ca-Cu-O system may be applied to the Tl(-Pb)-Ba-Ca-Cu-O system, to persons skilled in the art.

Claims: A process for preparing a superconductor, comprising the steps of: preparing a first material, in the form of powder mixture or sintered mass, having a composition represented by the formula (I) M u′ Pb v′ Sr w′ Ca x′ Cu y′ O z′ where 1 ≦ u′ ≦ 3, 0 ≦ v′ ≦ 1, 1 ≦ w′ ≦ 3, 0 ≦ x′ ≦ 12, 1 ≦ y′ ≦ 12, 3 ≦ z′ ≦ 39.5 and M is Bi or Tl; adding to the first material a calcium compound which forms a mixed phase involving CaO and a liquid phase at a temperature not higher than 900°C; and firing the resulting mixture of the first material and the calcium compound at a temperature not higher than 900°C to obtain a superconductor represented by the formula (II) M u Pb v Sr w Ca x Cu y O z where 1 ≦ u ≦ 3, 0 ≦ v ≦ 1, 1 ≦ w ≦ 2, 2 ≦ x ≦ 10, 3 ≦ y ≦ 11, 6 ≦ z ≦ 35 and M is Bi or Tl. A process according to claim 1, wherein in the formula (II), y = x + 1. A process according to claim 1 or 2, wherein said calcium compound is selected from the group consisting of Ca₂PbO₄, Ca₂PbO₃, CaCl₂ and Ca₃OCl₄. A process according to claim 1 or 2, wherein said calcium compound is Ca₂PbO₄ or Ca₂PbO₃. A process according to any preceding claim, wherein in the formula (I), 1.5 ≦ u′ ≦ 2.5, 0 ≦ v′ ≦ 1, 1.5 ≦ w′ ≦ 2.5, 0 ≦ x′ ≦ 4, 3 ≦ y′ ≦ 8, 3 ≦ z′ ≦ 2.5. A process according to claim 5, wherein the formula (I), 1.5 ≦ u′ ≦ 2.5, 0 ≦ v′ ≦ 0.5, 1.5 ≦ w′ ≦ 2.5, 1.0 ≦ x′ ≦ 2.0, 3.0 ≦ y′ ≦ 4.0, 5.0 ≦ z′ ≦ 17.0. A process according to any preceding claim, wherein said calcium compound is added in an amount of 10 to 50 % by weight. A process according to claim 7, wherein said calcium compound is added in an amount of 10 to 20 % by weight. A process according to any preceding claim, wherein said firing is carried out at a temperature of 750°C to 880°C. A process according to claim 9, wherein said firing is carried out at a temperature of 840°C to 850C.

Inventors: KAMEHARA, NOBUO, NIWA, KOICHI, UZUMAKI, TAKUYA, YAMANAKA, KAZUNORI
Applicants: FUJITSU LIMITED
Application year: 1989
Main classification: C04B35
IPC codes: H01L39, C04B35