PROCESS FOR THE PREPARATION OF 2,4,6-TRIIODO-5-AMINO-N-ALKYLISOPHTHALAMIC ACID

Abstract: An improved process for preparing a compound selected from among 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid, salts thereof and esters thereof. A substrate selected from among 5-amino-N-alkylisophthalamic acid, salts thereof and esters thereof is reacted with an iodine halide in an aqueous reaction medium. In accordance with the improvement, the substrate and a source of the iodine halide are added to the reaction medium at such relative rates that, at any instant substantially throughout the addition cycle, the substrate is present in stoichoimetric excess over the iodine halide, but the difference between the cumulative amount of the substrate that has been added to the medium at such instant, expressed as a proportion of the total ultimate charge of the substrate, and the cumulative amount of the source of iodine halide that has been added to the medium at such instant, expressed as a proportion of the total ultimate charge of the source of iodine halide, does not exceed 10 %. Further improvements, respectively comprising incorporation of an alkaline buffer and operation at relative high dilution, are also disclosed.

Description: PROCESS FOR THE PREPARATION OF 2,4,6-TRIIODO-5-AMINO-N-ALKYLISOPHTHALAMIC ACID Background of the Invention This invention relates to the synthesis of 2,4,6triiodo-5-amino-N-alkylisophthalamic acid, and more particularly to an improved process for enhancing yields and improving the quality of the iodinated product. 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid, or a salt or ester thereof, is a useful intermediate in the manufacture of X-ray contrast media. As described, for example, in Hoey patent 3,145,197, 5-acetamido-N-alkyl2,4,6-triiodoiosphthalamic acid compounds are produced by treatment of 2,4,6-triiodo-5-amino-N-isophthalamic.acid with an acylating agent such as a lower acyl halide or a lower alkanoic acid in the presence of a catalyst such as sulfuric acid or perchloric acid. In accordance with the scheme described in the Hoey patent, 5-nitroisophthalic acid is first converted to its dialkyl ester and one of the ester groups is then selectively hydrolyzed by careful treatment in a suitable solvent with one equivalent of a strong base such as sodium or potassium hydroxide. The monoester is reacted with a primary lower alkylamine to produce 5-nitro-N-alkylisophthalamic acid and the latter intermediate is subjected to catalytic hydrogenation to produce 5-amino-N-alkylisophthalamic acid commonly referred to as the "reduced half amide" or "RHA". The RHA is triiodinated by reaction with a source of an iodine halide, preferably a source of iodine monochloride such as potassium iododichloride (KIC12). In accordance with the Boey process, the iodination reaction is effected with a modest net excess of iodinating agent, typically in hydrochloric acid solution. However, while the net overall charge of iodinating agent is in excess, the Hoey process involves first charging all or a substantial portion of the RHA to an aqueous reaction medium, and then adding the jodinating agent over a period of time. Thus, throughout most of the reaction period, there is a substantial excess of RHA in the reaction zone. In one embodiment described by Hoey, the entire RHA charge is first dissolved in a hydrochloric acid medium and the iodinating agent thereafter added thereto. In another embodiment, RHA is first reacted with less than a stoichiometrically equivalent amount of potassium iododichloride in aqueous suspension and, after several hours, sodium hydroxide and the remainder of the potassium iododichloride are added and reaction carried to completion. The product of the reaction has generally been found to contain a fraction of mono- and di-iodinated species, thereby detracting from both product yield and product quality. Because the RHA is typically dissolved in a hydrochloric acid medium preparatory to the addition of the iodinating agent, and because hydrochloric or other hydrogen halide acid is, in any event, a product of the reaction, the methods previously known to the art have involved conducting at least Åa substantial portion of the reaction at acid concentrations sufficiently high that the pH of the reaction medium is negative. Such pH conditions inhibit the progress of the reaction, thus requiring the use of an ultimate excess of the iodine halide source to drive the reaction to completion. Since the iodine halide source is not practicably recoverable from the reaction medium, the excess is effectively lost, with a resultant adverse impact on manufacturing cost. Moreover, even with an excess of iodinating reagent, the reaction is not always driven fully to completion so that the quality of the product may be less than desired. As the reaction between RA and iodinating agent progresses, the iodinated product compound precipitates from the reaction mixture as a crystalline solid. Acidification at the end of the reaction period precipitates the triiodo product remaining in solution. This product is recovered from the reaction mass by filtration or centrifugation. The purity of iodinated reaction product and yield obtained thereof are dependent on the efficiency of this separation. In the conventional process, some difficulty has been experienced with effective separation of the product crystals from the reaction medium mother liquor. This has detracted from the yield commercially achievable in the manufacture of X-ray contrast media from the 2,4,6-triiodo5-amino-N-alkylisophthalamic acid produced by iodination of RHA. There has been a need in the art for an improved process which affords improved yields and produces a higher purity 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid product. Summary of the Invention Among the several objects of the present invention, therefore, may be noted the provision of an improved process for the manufacture of 2,4,6-triiodo-5-amino-Nalkylisophthalamic acid; the provision of such a process which affords improved yields; the provision of such a process which provides a product of enhanced quality; the provision of a process which provides favorable kinetics and improved productivity; and the provision of a process which facilitates manufacture of 2,4,6-triiodo-5-amino-Nalkylisophthalamic acid, and the X-ray contrast media for which it is an intermediate, at relatively low manufacturing cost. Briefly, therefore, the present invention is directed to an improvement in a process for the preparation of an iodinated product compound selected from among 2,4,6triiodo-5-amino-N-alkylisophthalamic acid, salts thereof, and esters thereof. The process comprises reaction of a substrate selected from among 5-amino-N-alkylisophthalamic acid, salts thereof, and esters thereof, with an iodine halide in an aqueous reaction medium. According to the improvement, the substrate and a source of the iodine halide are added to the reaction medium at such respective rates that, at any instant during the addition cycle, the substrate is present in stoichiometric excess over said iodine halide, but the arithmetic difference between the cumulative amount of the substrate that has been added to the medium at said instant, expressed as a proportion of the total ultimate charge of the substrate, and the cumulative amount of the source of iodine halide that has been added to the medium at said instant, expressed as a proportion of the total ultimate charge of iodine halide source, does not exceed 10%. The present invention is further directed to an improvement in the aforesaid process, in accordance with which the reaction is carried out in the presence of an alkaline buffer composition. The proportion of the alkaline buffer composition is sufficient that the pH of the reaction medium is maintained between about 0 and about 2 during the course of the reaction. The invention further includes an improvement in the aforesaid process, in accordance with which a sufficient proportion of water is maintained in the reaction medium so that the concentration of the iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction, the reaction mass comprising the combination of the liquid phase comprising said reaction medium and any solids that precipitate during the course of the reaction. More particularly, the invention comprises a process for the preparation of an iodinated compound selected from among 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid, salts thereof, and esters thereof. The process comprises adding to a reaction vessel an aqueous substrate solution and an aqueous iodine halide charge solution, the substrate solution containing a substrate selected from among 5-amino N-alkylisophthalamic acid, salts thereof, and esters thereof, and said iodine halide charge solution containing a source of iodine halide. The substrate is reacted with the source of iodine halide in an aqueous medium in the reaction vessel to produce an iodinated compound. The respective rates of addition of the substrate solution and iodine halide charge solution to the vessel are such that, at any instant substantially throughout the addition cycle, the substrate is present in excess over the iodine halide, but the arithmetic difference between the cumulative amount of substrate that has been added to said medium at such instant, expressed as a proportion of the total ultimate charge of the substrate, and the cumulative amount of the iodine halide source that has been added to the medium at such instant, expressed as a proportion of the total ultimate charge of the source of iodine halide, does not exceed about 10%. Reaction is carried out in the presence of an alkaline buffer composition, the proportion of the alkaline buffer composition being sufficient so that the pH of the reaction medium is maintained between about 0 and about 3 during the course of the reaction. The pH of the reaction medium at the beginning of the reaction is between about 2.5 and about 3.0. The concentration of the iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction. The reaction mass comprises the combination of a liquid phase comprising the reaction medium and any solids precipitated from the medium during the course of the reaction. Other objects and features will be in part apparent and in part pointed out hereinafter. Description of the Preferred Embodiments In accordance with the present invention, it has been found that limiting the unreacted RHA content of the iodination reaction system promotes conversion of that substrate to its 2,4,6-triiodo species, thereby minimizing the mono and di-iodo species in the final reaction mixture and enhancing the yield realized in the process. Moreover, it has been demonstrated that this improvement in conversion to the trilodo species is achieved without any significant increase in the formation of azo compound by products. Additionally, it has been found that, by maintaining the instantaneous excess of RHA below about 10%, high conversion to 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid is achieved without a significant ultimate net excess of iodine halide. Thus, for example, by simultaneously adding substrate and iodine halide to an aqueous reaction medium at such respective rates that the instantaneous excess of RHA never exceeds about 10%, the reaction may be driven essentially to completion by the ultimate addition of a cumulative excess of iodine halide over RHA of only about 1%. Several slightly varying computations may be used to determine the instantaneous excess of RHA. For example, the instantaneous excess of RHA may be considered as the difference, at any instant substantially throughout the addition cycle, between the cumulative number of equivalents of RHA that have been added to the reaction medium at that instant vs. the cumulative number of equivalents of iodine halide source that have been added to the reaction medium at that instant, expressed as a proportion of the total ultimate charge of iodine halide source over the addition cycle. However, since the total ultimate reactor charges of RHA and iodine halide source are generally equivalent stoichiometrically, the instantaneous excess of RHA is preferably defined by the arithmetic difference between the cumulative amount of RHA that has been delivered to the reactor at a given instant, expressed as a proportion of the total ultimate RHA charge, and the cumulative amount of iodine halide source that has been delivered at that instant, expressed as a proportion of the total ultimate iodine halide charge. Whichever basis of computation is used, the instantaneous excess of RHA should fall in the range of between 0 and about 10%, preferably between about 2% and about 10%. This result is achieved by simultaneous addition (co-addition) of the reactants to the reaction medium and carefully monitoring the proportion of each reactant charged (or the net excess of RHA present in the medium), either on a continuous basis, or at frequent discrete intervals of time. It will be understood, of course, that where the ultimate charges of RHA and IC1 are essentially equivalent, as is the case in the preferred embodiments of the process of the invention, a 2-10% RHA excess cannot be maintained entirely throughout the addition period. However, the desired excess may be maintained through substantially the entire period by, for example, stretching out the IC1 addition for 5 to 10 minutes longer than the RHA addition, and maintaining the 2-10% excess until that last 5-10 minutes. When the reaction is carried out by co-addition of reactants, the amount of hydrochloric acid charged to the reaction medium can be minimized, thereby reducing the usage of this raw material. Minimizing the amount of the HC1 charge also contributes to control of the reaction pH at a level above 0, thus enhancing the kinetics of the iodination reaction and helping to drive it to completion even in the absence of any significant net ultimate excess of iodine halide. Thus, it has been found that, when the reaction is carried out by co-addition as described above, the amount of HC1 added to the system can be limited to that sufficient to establish an initial pH of no greater than about 3 in the reaction system. During the reaction, acid is preferably not added to the reaction system. The pH is preferably adjusted to about 0.3 to 0.7 after the completion of the reaction to facilitate separation of the iodinated product by crystallization. Typically, a small amount of HC1 is added for this purpose. it has further been discovered that iodination of a substrate comprising an 5-amino-N-alkylisophthalamic acid (RHA), or its esters or salts, is promoted by the presence of an alkaline buffer composition in the reaction medium. Hydrogen halide, produced as a by-product of the reaction of an iodine halide with the substrate, is neutralized by the buffer, thereby maintaining the pH of the reaction medium at between about 0 and about 2. Control of the pH in this range essentially eliminates the inhibitory effect otherwise caused by the generation of HC1 or other hydrogen halide during the reaction. When the PH is maintained in the 0 to 2 range, enhancement of the reaction kinetics is sufficient that the triiodination reaction can be carried fully to completion without the necessity of using any stoichiometric excess of the source of iodine monohalide. Because the reaction is brought to completion, the product is substantially free of partially iodinated intermediates, and thus product quality is further improved. In turn, this product may be converted to commercially valuable X-ray contrast media in accordance with the process of the aforesaid Hoey patent, and the superior quality of the iodinated RHA intermediate conduces to enhanced quality of the contrast media product as well. Improved kinetics of reaction also allows a shortened iodination batch cycle, with consequent gain in productivity. An incremental gain in reaction rate is achieved through the reduction in HC1 charge associated with the co-addition of RHA and iodinating agent. However, by itself, co-addition does not eliminate the need for at least a slight net excess of iodinating agent in the total ultimate charge of reactants to the reaction vessel. By control of pH in the 0-2 range with an alkaline buffer, the excess of iodinating agent may be essentially eliminated, and the reaction driven to completion in a reasonably short batch cycle at a temperature of 75-850C. Increased productivity and reduced consumption of iodinating reagent provide significant economies in the manufacturing cost of the triiodo intermediate and the final X-ray contrast media product. Preferably, the alkaline buffer composition is an alkali metal acetate such as sodium acetate. However, amonium hydroxide as well as a variety of inorganic salts of strong bases and weak acids can be used. For example, the alkaline buffer composition may comprise an alkali metal salt of phosphoric acid or an alkali metal salt of citric acid. Alkali metal salts of propionic and other alkanoic acids may also be used, but these are less preferred because of their relatively high cost. Whatever alkaline buffer composition is used, it is incorporated in the reaction medium in a proportion sufficient to maintain the pH of the reaction medium between about 0 and about 3 during the course of the iodination reaction. Ammonium hydroxide has been found highly effective in decreasing the digest period for the reaction to go to completion. For instance, by providing two discrete pH adjustments with ammonium hydroxide during co-addition of substrate and idine halide, the reaction may be brought to completion in 4 hours at 800C. Incorporation of sodim acetate allows the pH to be maintained in the 1-2.5 range throughout the addition of reactants, and permits the reaction to be completed in 3 hours. 98.5% purity iodinated product is obtained from the reaction. The iodinating reagent is iodine chloride or another iodine halide. Typically an iodine halide source is provided by adding both molecular iodine and another molecular halogen to an alkali metal halide solution. Thus, for example, molecular iodine and chlorine gas may be added to a solution of sodium chloride or potassium chloride, yielding either sodium iododichloride or potassium iododichloride, each of which is a source of iodine monochloride. Preparation of NaIC12 or KIC12 in this fashion is well known to those skilled in the art. In carrying out the preferred process of the invention, an aqueous substrate solution containing 5-amino N-alkylisophthalamic acid and an aqueous iodine halide solution or added simultaneously to an aqueous reaction medium in a reaction vessel provided with an agitator. The aqueous reaction medium may be established simply by the initial mixing of the two reactant solutions, after which the process proceeds by continued co-addition to that medium. Preferably, however, an initial charge of water, or of an acidified solution of RHA, is introduced into the reaction vessel to establish the aqueous medium before coaddition commences. If the initial charge is distilled water, -addition of the iodinating agent charge solution is begun just slightly ahead of the addition of substrate charge solution so as to be certain that the RHA is not exposed to a pH above about 3. If the initial charge is an acidified RHA solution, the amount of the initial charge is controlled so that it does not contain more than about 10% of the total ultimate RHA charge. Conveniently, the substrate solution contains between about 0.02 and about 2 moles per liter of RHA and the iodine halide solution contains between about 0.05 and about 5 moles per liter of iodine halide or source thereof. At standard dilutions, the substrate charge solution may typically contain 0.1-0.3 moles/liter RHA, and the iodine halide charge solution may typically contain 0.2-0.5 equivalents/liter iodine halide source. Where an initial water charge or RHA solution is introduced into a reaction vessel, this initial charge is preferably heated to an elevated temperature, for example in the range of 50 to 800C before co-addition begins. Thereafter simultaneous introduction of the substrate solution and iodine halide solution to the reaction vessel is carried out and completed over a period of about 1 hour, during which the contents of the vessel are stirred to produce a homogeneous charge mixture. Agitation is continued and this mixture is maintained at an elevated temperature, typically in the range of 75 to 1000C, to complete the reaction. The alkaline buffer composition may be introduced into the reaction medium either prior to or simultaneously with the introduction of reactant solutions. Preferably, however, the buffer composition is premixed with the substrate charge solution before it is mixed with the iodine halide solution. Where the alkaline buffer composition is an alkali metal acetate, it is preferably prepared in situ by simultaneously adding glacial acetic acid and an aqueous solution of alkali metal hydroxide to the reaction medium or to the substrate charge solution. Preferably, the alkali metal hydroxide solution has a strength of between about 25% and about 70% by.weight, most preferably about 50% by weight, alkali metal hydroxide. In situ preparation of the alkali metal acetate in this fashion facilitates plant operations since both alkali metal hydroxide solutions and glacial acetic acid are readily available liquid materials which are easily handled, thereby avoiding the necessity of mixing solid alkali metal acetate with other liquid process materials. As the iodination reaction progresses, product 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid is precipitated from the aqueous reaction mixture. The progress of the reaction may be followed by analysis of samples, preferably by high pressure liquid chromatography. At the con -clusion of the reaction, an alkali metal bisulfite or other halogen scavenger is added to quench any free iodine halide remaining in the system, after which the reaction mixture is cooled and adjusted to pH of about 0.5 by addition of hydrochloric acid. Hydrochloric acid addition effects precipitation of residual product from the aqueous phase. Thereafter the reaction mixture is filtered or centrifuged for recovery of product, and the filter or centrifuge cake is washed with water and dried. It has been found that the separation of iodinated product compound crystals from the acidified reaction medium is significantly improved if the reaction is run in a relative-ly dilute system. In accordance with the conventional process, the the total amount of RHA added to the reaction medium has been typically equivalent to a concentration of 0.05 to 0.15 moles per liter final reaction mass, while the amount of IC1 added has been equivalent to a concentration in the neighborhood of 0.15-0.75 moles per liter, thereby resulting in the production of 2,4,6-triiodo-5-amino-Nalkylisophthalamic acid at a concentration in the range of 0.05 to 0.15 moles per liter in the slurry reaction mass. In accordance with the present invention, it has been discovered that separation is substantially facilitated, and the purity of the resultant crystalline product enhanced, if the iodinated product compound is produced in a concentration of between about 0.02 and about 0.04 moles per liter. This result may be achieved either through the use of relatively dilute reactant solutions, e.g., a substrate solution having a concentration of between about 0.02 and about 0.08, preferably about 0.02 to about 0.04, moles per liter and an iodinating agent solution having an iodine halide source concentration of between about 0.05 and about 0.1 moles per liter, or by introducing a substantial initial charge of water into the reaction vessel before the addition of reactant solutions is commenced. In either case the sum of the amounts of substrate and iodinated product preferably does not exceed about 0.08 moles/liter in the reaction mixture at any time during the cycle. The following examples illustrate the invention. Example 1 An RHA charge solution was prepared by adding glacial acetic acid (29 ml) and a 35"Be' sodium hydroxide solution (50 ml) to a 0.1536 gpl solution of 5-amino-Nmethylisophthalamic acid (260 ml; 0.617 mole RHA). The pH of the RHA charge solution was 6.5 and the total volume was 380 ml. Water (1193 ml) was charged to a stirred tank reaction vessel and heated therein to a temperature of 740C. Thereafter about 7.58 of the RHA charge solution (i.e., about 28.5 ml) was added to the reaction vessel, followed by an amount of hydrochloric acid sufficient to adjust the pH in the vessel to 1.55. After addition of HC1, the remainder of the RHA charge solution and an iodine monochloride charge solution (0.356 gpl IC1 in NaCl solution; 285 ml; 0.625 moles IC1) were added simultaneously to the reaction vessel over a period of about 2 hours. The schedule of co-addition of charge solutions and the pH of the contents of the reaction vessel during the course of the addition are set forth in Table 1. After addition of the charge solutions was completed, the resulting mixture was heated under agitation for 3 hours, after which the pH was 0.97. The reaction mixture was cooled to 650C and sodium bisulfite (1.6 g) was added thereto. The bisulfite treated reaction mixture was cooled to 400C and the pH was adjusted to 0.5 with 37% HC1. Precipitated product 2,4,6 triiodo-5-amino-N-methyl-isophthalamic acid was recovered by filtration. The cake was washed with water (200 ml) and dried in an oven at 950C for three days. Yield was 114.29 g. Table 1 % RHA IC1 % IC1 remain- Remaining left RHA ing to to be to be dif Time left (ml) be added added (ml) added ference pH 8:45 351.5 92.5 285 100 7.5 1.55 8:50 335 88.16 272 95.44 7.28 1.45 9:00 304 80 246 86.32 6.32 1.32 9:05 285 75 233 81.75 6.75 1.30 9:10 270 71.1 220 77.19 6.09 1.34 9:21 236 62.11 196 68.77 6.66 1.40 9:30 206 54.01 174 61.05 6.84 1.38 9:40 178 46.84 153 53.68 6.84 1.43 9:50 145 38.16 132 46.32 8.16 1.48 10:00 115 30.26 107 37.54 7.28 1.47 10:10 83 21.48 85 29.82 7.98 1.48 10:20 52 13.68 64 20.46 8.78 1.50 10:30 20 5.26 39 13.68 8.42 1.50 10:40 7.50 10:50 addition complete Example 2 2,4,6-triiodo-5-amino-N-methylisophthalamic acid was prepared generally in accordance with the procedure described in Example 1. In the preparation of this example, 0.1536 gpl RHA charge solution (260 ml; 0.617 mole RHA) and 0.356 gpl iodine monochloride charge solution (281.43 ml; 0.617 mole IC1) were utilized. The schedule of simultaneous charge solution addition is set forth in Table 2. After addition of charge solutions, the resulting mixture was heated at 900C for three hours and then cooled to 750C. Sodium bisulfite (1.25 g) was added to the cooled reaction mixture, after which the pH was 1.12. After bisulfite treatment of the reaction solution, 37% HC1 solution was added thereto to a pH of 0.52. Dry weight of the recovered product was 114.5 g. Analysis of the product by high pressure liquid chromatography (HPLC) indicated that the product contained 97.41% 2,4,6-triido-5-amino-N-methyl- isophthalamic acid, 0.214% of diiodo species and 1.75% of monoiodo species. Table 2 mls RHA z RHA ml IC1 % IC1 left left left left to be to be to be to be dif Time added added added (ml) added ference pH 351.5 92.5 0 100 7.5 1.49 9:05 340 89.47 270 96.43 6.96 1.47 9:10 325 85.53 261.4 92.89 7.36 1.41 9:20 304 80 246 87.41 7.41 1.37 ppt. starting at 9:20 9:25 287 75.5 236 83.86 8.33 1.42 9:35 264 69.47 218 77.46 7.99 1.46 9:40 247 65 208 73.91 8.91 1.52 9:50 223 58.68 189 67.16 8.48 1.49 10:00 200 52.63 169 60.05 7.42 1.42 10:10 170 44.74 150 53.30 8.50 1.53 10:25 133 35 122 43.35 8.35 1.58 10:35 107 28.16 103 36.60 8.44 1.58 10:50 67 17-.63 75 26.65 9.02 1.68 67 17.63 70 24.87 7.24 1.54 11:00 44 11.58 55 19.54 7.96 1.64 11:15 - 0 1.60 11:20 0 1.14 11: :40 T &commat; 920C Example 3 2,4,6-triiodo-5-amino-N-methylisophthalamic acid was prepared generally in accordance with the procedure described in Example 2. In this example, however, the initial water charge to the reaction vessel was 1100 ml and the water was heated to 850C before addition of charge solutions was commenced. RA charge solution (7.5% of total; 28.5 ml) was then charged and 37% HC1 added to a pH of 1.48. Next, a portion of the iodine monochloride solution (7.5% of total; 20 ml) was added and the resulting mixture was agitated at 85dC for 10-15 minutes, after which crystallization had begun. Simultaneous RHA and IC1 charge solution addition was then carried out in accordance with the schedule set forth in Table 3. After co-addition of charge solutions was completed, the resulting mixture was heated to 92"C and maintained at that temperature for three hours. The reaction solution was then cooled to 750C and sodium bisulfite (0.89 g) was added. After bisulfite treatment, the solution was cooled to 35-400C and the pH adjusted to 0.49 by addition of 37% HC1 (35 ml). The pH was subsequently observed to rise to about 0.6, and another portion of 37% HC1 (15 ml) was added to bring the pH down to 0.5. The crystalline precipitate product was recovered by filtration, and the cake was washed with water (200 ml) and dried at 950C over a weekend. The dry weight of the product was 113.84. Analysis of the product by HPLC indicated that it contained 97.76% by weight 2,4,6-triido-5amino-N-methylisophthalamic acid, 1.13% by weight monoiodo species, and 0.27% by weight diiodo species. Table 3 IC1 % IC1 left left RHA % RHA to be to be dif Time left(ml) left added added ference pH (ml) 351.5 92.5 281.43 100 7.5 1.48 7.5 ¯¯¯ 37% HC1 9:13 351.5 92.5 261.43 92.89 .39 .97 9:20 started ppt. 9:25 started RHA/IC1 to maintain 3.5%-4% RHA excess. 9:36 322 84.74 250 88.83 4.09 1.11 9:43 310 81.58 239 84.92 3.34 1.09 9:49 290 76.32 226 80.30 3.98 1.13 9:57 265 69.74 208 73.91 4.17 1.16 10:11 230 60.53 181 64.31 3.78 1.19 10:19 203 53.42 162 51.56 4.14 1.20 10:27 185 48.68 146 51.87 3.19 1.20 10:38 154 40.53 120 42.64 2.11 1.19 10:44 130 34.21 104 36.95 2.74 1.16 11:00 110 28.95 80 28.43 1.12 94.73 24.93 80 28.47 3.52 1.20 11:12 83 21.84 69 24.52 2.68 1.23 11:20 53 13.95 53 18.83 4.88 1.36 11:35 30 7.89 40 14.21 6.30 1.45 11:45 0 15 5.32 1.45 0 1.12 Example 4 Distilled water (1348 ml) was charged to a 2 liter 4-neck round bottom flask equipped with a thermometer, pH probe, subsurface RHA inlet tube, above surface iodine chloride inlet tube, stirrer and heating mantle. A thermowatch temperature controller was provided for use in controlling the temperature of the contents of the flask. Each of the reactant solution inlet tubes was fed from a charge solution source through a Masterflex metering pump used to control the rate of addition. The water charge was heated to a temperature of 80-820C. Over a two hour time period thereafter, a 0.394 g/ml iodine chloride charge solution (297.09 ml; 117.05 gms; 0.7210 moles) and a 0.213 gms/ml RHA charge solution (211.17 ml.; 45 gm; 0.2318 mole) were added to the reaction flask. Introduction of the iodine chloride solution into the reaction medium was begun just prior to the addition of RHA charge solution to make certain that the pH was sufficiently low to prevent undesirable reactions. However, immediately after introduction of iodine chloride solution was begun, addition of RHA charge solution was commenced, and addition of the two charge solutions was continued at such respective rates that a modest excess of RHA over iodine chloride prevailed through the ensuing two hour period of addition. Specifically, the respective rates of addition were controlled so that, at any instant during the addition cycle, the cumulative amount of RHA that had been added to the medium, taken as a proportion of the total ultimate charge of the substrate, exceeded the cumulative amount of iodine chloride source that had been added to the medium, taken as a proportion of the total ultimate charge of the iodine chloride source, but the arithmetic difference between such proportions was maintained in the range of 0-7%. When approximately 10% of the RHA had been charged to the reaction flask, precipitation of iodinated product compound commenced. At the conclusion of addition of the RHA and iodinated chloride charge solution, the pH of the reaction medium was in the range of 0.7-0.8. After addition of the charge solutions was complete, the reaction mass was heated to 950C and maintained at that temperature for three hours. During this digest period, heat was removed and the stirrer stopped periodically to allow the taking of reaction mother liquid samples which were tested for completeness of reaction. A small amount of sodium bisulfite was added to each reaction sample prior to its analysis by high pressure liquid chromatography (HPLC). At the end of the three hour reaction period, the reaction mass was cooled to 700C and treated with sodium bisulfite until the reaction mother liquor gave a negative response to starch paper. The reaction mass was then cooled to 400C and the filter cake washed with distilled water (225 ml). The solids recovered by filtration were dried in a vacuum oven overnight at 95-1000C. Light cream crystals having a purity of 97.6-97.8% purity were obtained in a yield of 128.66 gm. Thus the percentage yield exceeded that of the conventional process by 4.28%. HPLC analysis indicated that complete reaction had been obtained and, specifically, that the levels of di- and monoiodo species were negligible. HPLC was run on the product without dilution and on the isolated product at a 2mg/ml level. HPLC conditions were as follows: 5 micron radial compression column, solvent A to B, 5% per minute, gradient program B, run time of 25 min., flow set 4.5 and flow 3.0. Example 5 Using a procedure similar to that described in Example 4, a series of iodination reactions was run at varying combinations of temperature, reaction time, net ultimate excess of ipdine chloride, and post reaction treatment dosage of sodium bisulfite. The results of the runs of this series are set forth in Table 4. TABLE 4 % TIME TEMP gm %Reduction Exp. Excess pH DIGEST DIGEST Na in Yield vs. No. Description ICI Digest HRS C BISULPHITE Exp. &num; 39 39 Co-addition, No HCl 3.68 .7-.8 3 95 2.9 40 Co-addition, No HCl 1.70 .7-.8 4-1/2-5 80 1.5 .35% 45 Co-addition, No HCl .95 .7-.8 6 80 1.17 .48% 47 Co-addition, no HCl .95 .7-.8 4.5 90 .85 .47% 53 Co-addition, No HCl, .95 2.0 4 80 .63 2 NH4OH Adjustments 55 Co-addition, No HCl, .95 2.0 3 80 - 2 NH4OH Adjustments 56 Co-addition, No HCl, .95 2.58 4 80 .70 Na acetate 57 Co-addition, No HCl, .95 2.40 4 80 .43 Na acetate Co-addition, buffer, digest time and temperature These results demonstrate the high yields achieved with minimal excess iodine chloride when operating in accordance with the co-addition scheme of the process of the invention. Since operation under co-addition conditions at 3.68% excess ICI provides a 0.9-1.2% increase in the weight yield of the iodinated product as compared to operation at the same excess under standard operating conditions, it may be seen that co-addition permits the IC1 excess to be reduced, for example, to 1% while still attaining a 0.6-0.9% absolute increase in product weight yield as compared to the standard process at the higher IC1 excess. From results such as those summarized above, the yield on IC1 appear to be optimized at an approximately 1% net ultimate excess of IC1, a digest temperature of 80-92"C, and a digest period of 5 to 8 hours. Example 6 2,4,6-triiodo-5-amino-N-methylisophthalamic acid was prepared generally in accordance with the procedure described in Example 1. The initial charge to the reaction vessel comprised water (1320 ml) and 37% hydrochloric acid (2.5 ml). The concentration of the RHA charge solution was similar to that of Example 1, but the total volume of RHA charge solution was 111.6 ml. The IC1 charge solution had a strength of 0.352 g/ml and a total volume of 166.2 ml. The schedule of co-addition of charge solutions and the pH of the contents of the reaction vessel during the course of the addition are set forth in Table 5. After co-addition was completed, the mixture in the reaction vessel was heated at 95 C for two and one-half hours, after which the pH was 0.92. By additon of 37% hydrochloric acid (20 ml), the pH was adjusted to 0.62. The reaction mixture was cooled to 70"C and sodium bisulfite (0.4 g) was added. The product obtained by crystallization consisted of very light creamcolored crystals which were readily recovered by filtration. Yield was 65.29 g. The ammonium salt of 2,4,6-triiodo-5-amino-Nmethylisophthalamic acid (NH4.T1A) was prepared by: dissolving a portion of the iodinated product (25 g) in water (200 ml), by adding 350 Be' sodium hydroxide solution to pH of 4.5-6.0; heating the resulting solution to 60-700C; adding ammonium chloride (25 g) to the solution; cooling the solution to 450C to crystalize out the NH4.TIA separating the crystals from the mother liquor by filtration; and washing the filter cake with an aliquot of ammonium chloride solution (0.2 g/ml). Table 5 An Example of 2X Dilution with Co-addition mls RHA t RHA mls ICI % ICI Time Left Left Left Left differ. 8:50 103 92.5 166.2 100 7.5 1.50 9:00 97 86.9 155 93.3 6.3 1.45 9:10 90 80.7 143 86.0 5.4 1.96 9:14 ppt started 9:20 84 75.3 130 78.2 2.95 1.46 9:30 74 66.3 122 73.4 7.1 1.46 9:40 69 61.8 112 67.38 5.6 1.34 9:50 62 55.6 100 60.17 4.6 1.40 10:00 56 50.2 92 55.36 5.2 1.39 10:10 50 44.8 82 49.34 4.5 1.39 10:20 44 39.4 70 42.18 2.75 1.30 10:26 38.7 34.7 70 42.12 7.45 1.30 10:35 33 29.6 63 37.9 8.35 1.32 10:45 26.5 23.8 54 32.5 8.74 1.41 10:54 18 16.12 38 22.86 6.74 1.30 11:40 stopped NH4OH (added 38 ml of 1:1 of 29.8% NHdOH over total period) 11:40 heat to 950C 12:00 T &commat; 950C - 2:30 In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained. As various changes could be made in the above methods without departing from the scope of the invention, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense.

Claims: Claims WHAT IS CLAIMED IS: 1. In a process for the preparation of a compound selected from the group consisting of 2,4,6,-triiodo-5amino-N-alkylisophthalamic acid, salts thereof and esters thereof, comprising reaction of a substrate selected from the group consisting of 5-amino-N-alkylisophthalamic acid, salts thereof and esters thereof with an iodine halide in an aqueous reaction medium, the improvement which comprises adding said substrate and a source of said iodine halide to said reaction medium at such respective rates that, at any instant substantially throughout the addition cycle, said substrate is present in stoichiometric excess over said iodine halide, but the arithmetic difference between the cumulative amount of said substrate that has been added to said medium at said instant, expressed as a proportion of the total ultimate charge of said substrate, and the cumulative amount of said source of iodine halide that has been added to said medium at said instant, expressed as a proportion of the total ultimate charge of said source of iodine halide, does not exceed about 10%. 2. An improved process as set forth in claim 1 wherein said arithmetic difference is maintained at between about 2% and about 10%. 3. An improved process as set forth in claim 1 wherein the pH of the reaction medium at the beginning of the reaction is between about 2.5 and about 3.0. 4. An improved process as set forth in claim 1 wherein the pH of the reaction medium is maintained at not greater than about 3 during the course of the reaction. 5. An improved process as set forth in claim 4 wherein addition of said source of iodine halide is commenced just prior to the addition of said substrate to said medium so that said substrate is not exposed to a pH of greater than about 3 in said reaction medium. 6. An improved process as set forth in claim 1 wherein the concentration of said iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction, said reaction mass comprising the combination of a liquid phase comprising said reaction medium and any solids precipitated from said medium during the course of the reaction. 7. An improved process as set forth in claim 6 where the concentration of said iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at any time during the iodination reaction cycle. 8. An improved process as set forth in claim 7 wherein the sum of the amounts of said substrate and said iodinated product compound added to said medium does not exceed about 0.08 moles/liter in the reaction mass at any time during said reaction cycle. 9. An improved process as set forth in claims 6 wherein the reaction is carried out in the presence of an alkaline buffer composition, the proportion of said alkaline buffer composition being sufficient so that the pH of said reaction medium is maintained at between about 0 and about 3 during the course of the reaction. 10. An improved process as set forth in claim 9 wherein said buffer composition is selected from the group consisting of alkali metal acetates, ammonium hydroxide, alkali metal phosphates and alkali metal citrates. 11. An improved process as set forth in claim 10 wherein said buffer composition comprises an alkali metal acetate. 12. An improved process as set forth in claim 11 wherein said alkali metal acetate is produced in situ by adding an alkali metal hydroxide and glacial acetic acid to said reaction medium. 13. An improved process as set forth in claim 12 wherein said alkali metal hydroxide is added in the form of an aqueous solution thereof that contains between about 25% and about 70% by weight of said alkali metal hydroxide. 14. An improved process as set forth in claim 11 wherein a substrate charge solution comprising an aqueous solution of said s-ubstrate and an iodine halide charge solution comprising an aqueous solution containing a source of said iodine halide are simultaneously added to and mixed in a reaction vessel, said alkali metal acetate being provided by introducing an alkali metal hydroxide and glacial acetic acid into said substrate charge solution before mixing thereof with said iodine halide charge solution. 15. An improved process as set forth in claim 14 wherein said alkali metal hydroxide is introduced in the form of an aqueous solution thereof that contains between about 25% and about 70% by weight of said alkali metal hydroxide. 16. An improved process as set forth in claim 10 wherein said buffer comprises ammonium hydroxide. 17. An improved process as set forth in claim 16 wherein a substrate charge solution comprising an aqueous solution of said substrate and an iodine halide charge solution comprising an aqueous solution containing a source of said iodine halide are simultaneously added to and mixed in a reaction vessel, ammonium hydroxide being incorporated into said substrate charge solution before mixing thereof with said iodine halide charge solution. 18. An improved process as set forth in claim 9 wherein the total charge of said substrate and the total charge of said iodine halide added to said reaction medium over the course of the reaction are in substantial stoichiometric equivalence. 19. An improved process as set forth in claim 9 wherein the pH of the reaction medium at the beginning of the reaction period is between about 2.5 and about 3.0. 20. An improved process as set forth in claim 9 wherein the concentration of said iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction, said reaction mass comprising the combination of a liquid phase comprising said reaction medium and any solids precipitated from said medium during the course of the reaction. 21. In a process for the preparation of a compound selected from the group consisting of 2,4,6-triiodo-5amino-N-alkylisophthalamic acid, salts thereof and esters thereof, comprising reaction of a substrate selected from the group consisting of 5-amino-N-alkylisophthalamic acid, salts thereof, and esters thereof, with an iodine halide in an aqueous reaction medium, the improvement which comprises carrying out the reaction in the presence of an alkaline buffer composition, the proportion of said alkaline buffer composition being sufficient so that the pH of said reaction medium is maintained at between about 0 and about 3 during the course of the reaction. 22. An improved process as set forth in claim 21 wherein said buffer composition is selected from the group consisting of alkali metal acetates, ammonium hydroxide, alkali metal phosphates and alkali metal citrates. 23. An improved process as set forth in claim 22 wherein said buffer composition comprises an alkali metal acetate. 24. An improved process as set forth in claim 23 wherein said alkali metal acetate is produced in situ by adding an alkali metal hydroxide and glacial acetic acid to sad reaction medium. 25. An improved process as set forth in claim 24 wherein said alkali metal hydroxide is added in the form of an aqueous solution thereof that contains between about 25% and about 70% by weight of said alkali metal hydroxide. 26. An improved process as set forth in claim 23 wherein a substrate charge solution comprising an aqueous solution of said substrate and an iodine halide charge solution comprising an aqueous solution containing a source of said iodine halide are simultaneously added to and mixed in a reaction vessel, said alkali metal acetate being provided by introducing an alkali metal hydroxide and glacial acetic acid into said substrate charge solution before mixing thereof with said iodine halide charge solution. 27. An improved process as set forth in claim 26 wherein said alkali metal hydroxide is introduced in the form of an aqeous solution thereof that contains between about 25% and about 70% by weight of said alkali metal hydroxide. 28. An improved process as set forth in claim 21 wherein said substrate and a source of said iodine halide are added to said reaction medium in substantial stoichiometric equivalence and the reaction is carried out with substantially stoichiometrically equivalent amounts of substrate and iodine halide in the reaction medium. 29. An improved process as set forth in claim 28 wherein said buffer composition is selected from the group consisting of alkali metal acetates, ammonium hydroxide, alkali metal phosphates and alkali metal citrates. 30. An improved process as set forth in claim 29 wherein said buffer composition comprises an alkali metal acetate. 31. An improved process as set forth in claim 30 wherein said alkali metal acetate is produced in situ by adding an alkali metal hydroxide and glacial acetic acid to said reaction medium. 32. An improved process as set forth in claim 30 wherein a substrate charge solution comprising an aqueous solution of said substrate and an iodine halide charge solution comprising an aqueous solution containing said source of iodine halide are simultaneously added to and mixed in a reaction vessel, said alkali metal acetate being provided by introducing an alkali metal hydroxide and glacial acetic acid into said substrate charge solution before mixing thereof with said iodine halide charge solution. 33. An improved process as set forth in claim 32 wherein said alkali metal hydroxide is introduced in the form of an aqueous solution thereof that contains between about 25% and about 70% by weight of said alkali metal hydroxide. 34. An improved process as set forth in claim 21 wherein a substrate charge solution comprising an aqueous solution of said substrate and an iodine halide charge solution comprising an aqueous solution containing a source of said iodine halide are simultaneously added to and mixed in a reaction vessel, and thereafter the resulting mixture is maintained at a temperature of between about 900 and about 1000C to complete the triiodination of the substrate. 35. An improved process as set forth in claim 34 wherein an initial water charge is introduced into a reaction vessel provided with an agitator, after said water charge has been introduced said substrate charge solution and said iodine halide charge solution are simultaneously added to the reactor and the contents of the reactor are stirred with the agitator to provide a substantially homogeneous mixture, and thereafter the resulting mixture is heated to complete the triiodination of the substrate. 36. An improved process as set forth in claim 34 wherein said substrate charge solution contains between about 0.1 and about 0.3 moles per liter of said substrate. 37. An improved process as set forth in claim 36 wherein said iodine halide charge solution contains between about 0.2 and about 0.5 equivalents per liter of said source of iodine halide. 38. In a process for the preparation of an iodinated product compound selected from the group consisting of 2,4,6-triiodo-5-amino-N-alkylisophthalamic acid, salts thereof and esters thereof, comprising reaction of a substrate selected from the group consisting of 5-amino-Nalkylisophthalamic acid, salts thereof and esters thereof with an iodine halide in an aqueous reaction medium, the improvement which comprises maintaining a sufficient proportion of water in the reaction medium so that the concentration of said iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction, said reaction mass comprising the combination of a liquid phase comprising said medium and any solids that precipitate during'the course of the reaction. 39. An improved process as set forth in claim 38 wherein the concentration of said iodinated product compound does not exceed about 0.08 moles/liter in the reaction mass at any time during the iodination reaction cycle. 40. An improved process as set forth in claim 39 wherein the sum of the amounts of said substrate and said iodinated product compound in said medium does not exceed about 0.08 moles/liter in the reaction mass at any time during said reaction cycle. 41. A process for the preparation of an iodinated compound selected from the group consisting of 2,4,6-tri iodo-5-amino-N-alkylisophthalamic acid, salts thereof and esters thereof, the process comprising: adding to a reaction vessel an aqueous substrate solution and an aqueous iodine halide charge solution, said substrate solution containing a substrate selected from the group consisting of 5-amino-N-alkylisophthalamic acid, salts thereof, and esters thereof, and said iodine halide charge solution containing a source of iodine halide; and reacting said substrate with said source of iodine halide in an aqueous medium in said vessel to produce said iodinated compound; the respective rates of addition of said substrate solution and said iodine halide charge solution to said vessel being such that, at any instant substantially throughout the addition cycle, said substrate is present in excess over said iodine halide, but the arithmetic difference between the cumulative amount of said substrate that has been added to said medium, expressed as a proportion of the total ultimate charge of said substrate, and the cumulative amount of said iodine halide source that has been added to said medium at said instant, expressed as a proportion of the total ultimate charge of said source of iodine halide, does not exceed 7.5%, the reaction being carried out in the presence of an alkaline buffer composition, the proportion of said alkaline buffer composition being sufficient so that the pH of said reaction medium is maintained at between about 0 and about 3 during the course of the reaction, the pH of the reaction medium at the beginning of the reaction is between about 2.5 and about 3.0, and the concentration of said iodinated product compound not exceeding about 0.08 moles/liter in the reaction mass at the conclusion of the iodination reaction, said reaction mass comprising the combination of a liquid phase comprising said reaction medium and any solids precipitated from said medium during the course of the reaction.

Inventors: CHAPMAN ROBERT C, CROSS GREGORY D, CHAPMAN, ROBERT, C., CROSS, GREGORY, D.
Applicants: MALLINCKRODT INC, MALLINCKRODT, INC.
Application year: 1989
Main classification: C07C102
IPC codes: C07C231, C07C237