Semiconductor device and method of manufacturing a semiconductor device

Abstract: The invention relates to a semiconductor device comprising a silicon body (1) provided with a conductor pattern (4, 5) consisting of a contact layer (4) and an aluminium layer (5). Contact layers (4), such as those of hafnium, titanium and zirconium, are reactive when they are in contact both with silicon and with aluminium. Therefore, the silicon body (1) is contacted with a conductor pattern (2, 3), which forms a barrier with respect to silicon migration and the conductor pattern (2, 3) is contacted with the aforementioned conductor pattern (4, 5).

Description: The invention relates to a semiconductor device comprising several mutually adjoining, layer-shaped conductor patterns provided on a surface of a silicon body, the conductor patterns consisting of a first conductor pattern in contact with a region of the silicon body and at least one further conductor pattern formed on and in contact with the first conductor pattern. From IBM Technical Disclosure Bulletin, Vol.18, No.6, pp.1845-6, November 1975 (see also Thin Solid Films, Vol. 125, pp.335-340, 1985) an interconnection pattern is known, which consists of an aluminium layer and an electrically conducting contact layer, located under said aluminium layer and consisting of at least one of the elements Hf, Ti and Zr, which pattern is laterally embedded in a completely isolated environment consisting of an anodic oxidised aluminium layer part and an oxidised layer part of the material of the contact layer. Use of such an interconnection pattern as an interconnection pattern which is in contact with shallow semiconductor regions in the silicon body may cause problems. In such a structure the contact layer of Hf, Ti or Zr would adjoin the silicon body. It has been found, that such a structure could have great imperfections due to formation of pits at the silicon surface and shortcircuit of shallow pn-junctions. The invention has for its object to avoid the imperfections mentioned before at least to a considerable extent. According to the present invention in the semiconductor device mentioned in the opening paragraph, the first conductor pattern is an etched pattern and forms a barrier for migration of silicon from the silicon body into the further conductor patterns, each further conductor pattern consists of an aluminium layer and an electrically conducting contact layer, located under said aluminium layer and consisting of at least one of the elements Hf, Ti and Zr, and each further conductor pattern is laterally embedded in a completely isolated environment consisting of an anodic oxidised aluminium layer part and an oxidised layer part of the material of the contact layer. Because in the device of the invention there is no direct contact between the silicon and the contact layer, the imperfections due to formation of pits at the silicon surface and shortcircuit of shallow pn-junctions are avoided. The invention is based inter alia on the recognition of the fact that the imperfections of the known semiconductor device are due to the direct contact of the contact layer of hafnium, titanium or zirconium with the silicon body on the one hand and with the aluminium layer on the other hand. The said imperfections can be avoided with the use of a first conductor pattern which does not permit any migration of silicon from the semiconductor body. For the first conductor pattern a wide choice of materials is possible. Preferably, the first conductor pattern consists of a tungsten layer. One layer is then sufficient. In another preferred embodiment of the semiconductor device according to the invention, the first conductor pattern consists of a layer containing a titanium compound and a layer containing aluminium. A suitable titanium compound does not give rise to the problems which may occur with elementary titanium. Preferably, the layer containing a titanium compound consists of a nitrogen-containing titanium-tungsten alloy or a double layer of titanium silicide and titanium nitride. Preferably, the layer containing aluminium consists of aluminium or an aluminium alloy, for example with silicon, copper or titanium. Preferably, the contact layer consists of hafnium, which metal gave rise to many problems especially in the known method. The aluminium layer of the second conductor pattern may also consist of an alloy of aluminium with silicon and/or copper. Preferably, except the first conductor pattern, all following conductor patterns consist of the combination of a contact layer of hafnium and an aluminium layer. It has to be noted, that US Patent No. US-A- 4,107,726 shows a semiconductor device with a multilayer conductor pattern of which each layer is formed by conventional photolithography and etching and that US Patent No. US-A- 4,566,026 shows a semiconductor device with a multilayer conductor pattern of which the first pattern is an etched pattern being in contact with the silicon substrate and forming a barrier against the migration of silicon into the further conductor patterns each being formed of an aluminium layer and an underlying contact layer. Further the invention relates to a method of manufacturing such a device comprising the steps of depositing a layer of a material, forming a barrier against migration of silicon, on the surface of the silicon body in contact with said region and patterning said layer by etching to form the first conductor pattern; depositing on the first conductor pattern the electrically conducting contact layer, consisting of at least one of the elements Hf, Ti and Zr, and the aluminium layer; and forming the further conductor pattern by a patterned anodic oxidation of the contact layer and the aluminium layer, followed by an oxidation treatment at a temperature in the range from 400°C to 550°C in a moist oxygen-containing atmosphere, whereby the oxidised layer parts are formed. In the interconnection pattern disclosed in IBM Technical Disclosure Bulletin, Vol.18, No.6, pp.1845-6, November 1975, a contact layer of, for example, hafnium is provided on the silicon body and an aluminium layer is provided on this layer. In a usual manner, a pattern of photolacquer is provided on the aluminium layer at the area of the conductor pattern to be obtained. Subsequently, the parts of the aluminium layer not covered by the photolacquer are oxidized anodically. The hafnium layer then serves to obtain a good electrical contact with the aluminium layer. Finally, also the hafnium layer can be converted only in part into hafnium oxide by anodic oxidation at the area of the aluminium oxide formed. Therefore, after removal of the pattern of photolacquer, the conductor pattern is subjected to an oxidation treatment at 400 to 550°C in a moist atmosphere rich in oxygen. In the last-mentioned treatment, the silicon body may be damaged at the area at which it is in contact with the hafnium contact layer of the conductor pattern. This damage is initiated by reaction of the hafnium with the aluminium, after which the reaction product formed reacts with silicon of the silicon body. As a result, shallow pn junctions are attacked and silicon diffuses from the semiconductor body into the aluminium layer. In order to counteract this, in the method according to the invention the silicon body is contacted on the said side with a first conductor pattern, which forms a barrier for migration of silicon from the silicon body into conductor patterns to be formed, while on the first conductor pattern a second conductor pattern contacting the first conductor pattern is formed which has been mentioned above and consists of the contact layer and and aluminium layer and a composition is chosen for the contact layer which consists of at least one of the elements hafnium, titanium and zirconium. By means of the method according to the invention, a silicon body can be obtained having perfect contact points with the first conductor pattern. The first conductor pattern, which consists, for example, of a tungsten layer or of a composition of a titanium compound and aluminium-containing layers, can be provided in a usual manner, for example by means of plasma etching and, as the case may be, planarization. The second conductor pattern and any following conductor patterns consisting of the contact layer and the aluminium layer are preferably subjected, after a patterned anodic oxidation of at least the aluminium layer, to an oxidation treatment in an oxygen-containing atmosphere at 400 to 550°C In this manner, the conductor pattern is laterally embedded in a completely isolated environment. This treatment at high temperature may last, for example, from 10 seconds to a few hours. The second conductor pattern and any following conductor patterns consisting of a contact layer and an aluminium layer have the advantage that they can be formed in a simple and inexpensive manner. The manufacture of integrated circuits with specifications which only apply to given applications is thus possible in a flexible manner. The invention will now be described with reference to the accompanying drawing and an embodiment. In the drawing, Fig. 1 shows diagrammatically and in sectional view a part of a semiconductor device according to the invention and Figs. 2 and 3 show diagrammatically and in sectional view a part of a semiconductor device at successive stages of manufacture by means of the method according to the invention. Fig. 1 shows a semiconductor device comprising a silicon body provided on one side with several layer-shaped conductor patterns (2, 3; 4, 5; 6, 7), of which at least one conductor pattern (4, 5) is composed of an aluminium layer (5) and an electrically conducting contact layer (4) adjoining the aluminium layer (5) and located between the aluminium layer 5 and the silicon body 1. In known semiconductor devices, the conductor pattern (2, 3) is composed, as the case may be together with the conductor patterns 4, 5 and 6, 7 of a contact layer 2 and an aluminium layer 3. A contact layer 2 consisting, for example, of hafnium, which is in direct contact with the silicon body 1 and the aluminium layer 3, often gives rise to a strong formation of pits in the silicon body and to attack of shallow pn junctions. According to the invention, therefore a first conductor pattern 2, 3 forming a barrier for migration of silicon from the silicon body 1 into the first conductor pattern 2, 3 adjoins on the said side a surface of the silicon body 1. The first conductor pattern 2, 3 is adjoined by a second conductor pattern 4, 5, which, as mentioned above, consists of the contact layer 4 and the aluminium layer 5. In turn the second conductor pattern 4, 5 can be adjoined by a third conductor pattern 6, 7 of the same composition as the second condutor pattern 4, 5. The contact layers 4, 6 consist of at least one of the elements hafnium, titanium and zirconium, preferably hafnium. The first conductor pattern 2, 3 consist according to the invention of a homogeneous layer, for example of tungsten, or of, for example, a titanium-containing layer 2 and an aluminium-containing layer 3. The semiconductor device is manufactured in such a manner that one side of the silicon body 1 is provided with a contact layer 4 and with an aluminium layer 5 adjoining the contact layer 4, a layer-shaped conductor pattern 4, 5 being formed from these layers. Because of problems of attack of the silicon body 1 in later heat treatments, the step of providing the last-mentioned conductor pattern 4, 5 is preceded by the step of contacting the silicon body 1 on the said side with a first conductor pattern 2, 3 which forms a barrier for migration of silicon from the silicon body 1 into the first conductor pattern 2, 3. Subsequently, a second conductor pattern 4, 5 mentioned above is formed on the first conductor pattern 2, 3 which second pattern contacts the first conductor pattern 2, 3 and consists of the contact layer 4 and the aluminium layer 5. For the contact layer 4 is chosen a composition consisting of at least one of the elements hafnium, titanium and zirconium. During the manufacture of the semiconductor device according to the invention (see Fig. 2), for example the starting material is a silicon body of the p -conductivity type having an n -type diffusion region 9 and a pn junction 10 located at 0.1 µm from the surface 8. The region 9 is formed in a usual manner with the use of a 0.6 µm thick silicon dioxide layer 11, into which an opening 12 is etched. In a usual manner, a nitrogen-containing titanium-tungsten layer 2 is provided in the opening 12 on the surface 8 and on the silicon dioxide layer 11. The layer 2 has a thickness of 0.1 µm. An aluminium layer 3 having a thickness of 0.6 µm is provided on the layer 2. In a usual manner, the layers 2 and 3 are etched for obtaining the first conductor pattern 2, 3. Subsequently, a 0.5 µm thick silicon oxide layer 13 and a flat photolacquer layer 24 are provided, after which the flat surface 15 is obtained by plasma etching in conditions in which photolacquer and silicon oxide and aluminium and silicon oxide, respectively, are etched at the same rate (see also Fig. 3). In a similar manner as on the surface 8, there is provided on the surface 15 a 0.5 µm thick silicon oxide layer 31, in which an opening 32 is formed. A 0.02 µm thick constant layer 4 of hafnium and a 1 µm thick aluminium layer 5 are provided in the opening 32 on the surface 15 and on the silicon oxide layer 31. In a usual manner, the layer 5 is provided with a photolacquer pattern 35, after which the layers 4, 5 are subjected to an anodic oxidation treatment, in which the part 37 of the layer 5 is converted into aluminium oxide. Further, the part 36 of the hafnium layer 4 is partly converted into hafnium oxide. In order to complete the oxidation of the layer parts 36 and 37, the layers 4 and 5 are subjected to a thermal oxidation treatment for 1 hour in an oxygen-containing atmosphere at 450°C. As a result, the conductor pattern 4, 5 is formed. It will be appreciated that a conductor pattern 6, 7 can then be obtained in an analogous manner by formation of an oxide layer on the conductor pattern 4, 5 and, as the case may be, the planarization. The invention is not limited to the embodiment shown. For example, the contact layer may consist, instead of hafnium, also of titanium or zirconium. Further, instead of a nitrogen-containing titanium-tungsten alloy for the layer 2 also a double layer of titanium silicide and titanium nitride may be used.

Claims: A semiconductor device comprising several mutually adjoining, layer-shaped conductor patterns (2,3; 4,5; 6,7) provided on a surface (8) of a silicon body (1), the conductor patterns consisting of a first conductor pattern (2,3) in contact with a region (9) of the silicon body (1) and at least one further conductor pattern (4,5; 6,7) formed on and in contact with the first conductor pattern (2,3), whereby the first conductor pattern (2,3) is an etched pattern and forms a barrier for migration of silicon from the silicon body into the further conductor patterns (4,5; 6,7), each further conductor pattern (4,5,; 6,7) consists of an aluminium layer (5; 7) and an electrically conducting contact layer (4; 6), located under said aluminium layer (5; 7) and consisting of at least one of the elements Hf, Ti and Zr, and each further conductor pattern (4,5; 6,7) is laterally embedded in a completely isolated environment consisting of an anodic oxidised aluminium layer part (37) and an oxidised layer part (36) of the material of the contact layer (4; 6). A semiconductor device as claimed in Claim 1, wherein the first conductor pattern (2,3) consists of a single tungsten layer. A semiconductor device as claimed in Claim 1, wherein the first conductor pattern (2,3) consists of a layer (2) containing a Ti compound which underlies a layer (3) containing aluminium. A semiconductor device as claimed in Claim 3, wherein the layer (2) containing the Ti compound consists of a N-containing Ti-W-alloy or a double layer of Ti-silicide and Ti-nitride. A semiconductor device as claimed in Claim 3, wherein the layer (3) containing aluminium consists of aluminium or an aluminium alloy. A semiconductor device as claimed in anyone of Claims 1 to 5, wherein the contact layer (4) consists of Hf. A method of manufacturing a semiconductor device according to anyone of Claims 1 to 6 comprising the steps of depositing a layer of a material, forming a barrier against migration of silicon, on the surface (8) of the silicon body (1) in contact with said region (9) and patterning said layer by etching to form the first conductor pattern (2,3); depositing on the first conductor pattern (2,3) the electrically conducting contact layer (4), consisting of at least one of the elements Hf, Ti and Zr, and the aluminium layer (5); and forming the further conductor pattern (4,5) by a patterned anodic oxidation of the contact layer (4) and the aluminium layer (5), followed by an oxidation treatment at a temperature in the range from 400 °C to 550 °C in a moist oxygen-containing atmosphere, whereby the oxidised layer parts (36,37) are formed.

Inventors: RAAIJMAKERS IVO JOHANNES MECHT, RAAIJMAKERS, IVO JOHANNES MECHTILDUS MARIA
Applicants: PHILIPS ELECTRONICS NV, PHILIPS ELECTRONICS N.V.
Application year: 1989
Main classification: H01L23
IPC codes: H01L21, H01L29, H01L23