EXTRUSION MEMBER

Abstract: A male screw member is advanced by the meshing and rotation with a female screw member so as to extrude the contents of a container. The male screw member and a pressing section for pushing the contents are formed as an integral assembly and this assembly is assembled into the container. The diameter of the female screw member can be varied so that meshing between the male screw member and the female screw member can be released.

Description: This invention relates in general to a dispenser or an extruding device of the type which engages and rotates a male screw member relative to a female screw member so that the male screw member can be advanced and a content, solid or fluid, stored in a container can be extruded or discharged for use. Examples of the content include cosmetics such as a foundation, an eye- shadow, a lip color, etc., writing instruments such as a crayon, a pastel crayon, ink, India ink, etc., machine oil, a paste, seasonings, and so forth. A typical example of the dispensers described above is a syringe. The dispensers are known in various other fields such as cosmetics, writing instruments, and the like. Various dispensing methods of the contents are also known. As one of the methods of classification, they can be divided into the group which advances a male screw member on the basis of force of rotation and the group which does not use it. In accordance with the former, the male screw member is meshed with a female screw member formed in a predetermined length and is rotated so as to advance the male screw member. The present invention relates to the former, while an ordinary syringe is an example of the latter. In comparison with the latter, the former which advances the male screw member on the basis of force of rotation is more advantageous in that the dispensing quantity of the content can be controlled and stabilized more easily. However, the structure often gets complicated, and this results in difficulty of assembly. Assembly of a really satisfactory dispenser is not so easy. If the assembly cannot regulate the advance state of the male screw member, for example, unnecessary discharge of the content will develop when the dispenser is out of use. Extrusion of the content by the male screw member cannot be effected smoothly unless its axial direction is controlled. Therefore, the assembly must take this factor into consideration, too. Dispensers according to the preamble of claim 1 were disclosed in both US-A-3358699 and FR-A-2629988. It is an object of the present invention to provide a dispenser which has a mechanical portion for dispensing the content as a unitary assembly independently of a container, which permits an easy assembly with a container having an arbitrary shape as the mating part, even by an amateur. It is another object of the present invention to enable a male screw member advancing for dispensing the content to release its engagement with a female screw member. More definitely, the female screw member consists of a plurality of female screw plates so that the diameter of the female screw member as a female screw can be changed variously. According to this structure, it becomes easy to obtain the assembly which can very easily change the advancing position of the male screw member. It is still another object of the present invention to accomplish the structure which permits the end portion of a content storage portion of the container to determine the dispensing direction of the content by the male screw member. More definitely, this can be accomplished by providing the female screw member with play for assembly. In the case of a container which is a cartridge removably fitted into a main body, it is still another object of the present invention to provide a fitting member which makes it possible to directly fit the female screw member to the rear end portion of the cartridge. By this structure, assembly can be made easily so that the female screw member advances smoothly. In the case of a container which is a cartridge removably fitted into the main body, too, it is still another object of the present invention to provide a fitting member wherein a main body includes mutually separable front tubular shaft and rear tubular shaft, the cartridge is fitted to this front tubular shaft from its back, a male screw member and a female screw member meshing with the male screw member are disposed on the side of the rear shaft, and the tip of the male screw member can project from the tip of the rear tubular shaft even at the initial state of meshing of the male screw member with the female screw member. According to this structure, assembly can be made easily by judging and adjusting the advancing position of the male screw member. Accordingly, the present invention provides a dispenser, comprising: an elongated container removably fitted to a tubular shaft of the dispenser and having a storage portion for storing material to be dispensed; a female screw member fitted in the interior of said elongated container and held against longitudinal movement therealong, said female screw member having a tapered outer surface at its front end; a male screw member having a press portion at one end thereof engaged with material in said storage portion and rotatably engagable with said female screw member for, when said male screw member is moved axially within said elongated container, a material stored in said storage portion is pressed by said press portion and discharged out of said dispenser; means connected to said screw members for rotating said screw members relative to each other for axially moving said male screw member within said container relative to said female screw member; said female screw member having a plurality of parts, at least one of which is threaded, movable inwardly and outwardly of said male screw member for changing the diameter of said female screw member for engaging the female screw member with said male screw member and releasing the engagement of said female screw member and said male screw member; and means engaged by said female screw member for moving said parts inwardly into engagement with said male screw member and holding said parts in such engagement; characterized in that said elongated container has an inner surface which tapers outwardly at the rear end of the elongated container and in that the tapered outer surface at the front end of said female screw member is adapted to match the tapered inner surface of the elongated container, and in that said elongated container is removably fitted to a tubular shaft of the dispenser such that said tapered outer surface of said female screw member abuts directly against the tapered inner surface of the rear end portion of said elongated container so that said female screw member is prevented from moving radially outward. A first feature of the present invention is that there is provided a dispenser comprising a male screw member meshing and rotating relatively with a female screw member in such a manner as to discharge a content stored in a storage portion of a container and a press portion for discharging the content by the male screw member as mechanical components, wherein the mechanical components are prepared as a unitary assembly and are assembled with the container. A second feature of the invention is that the dispenser has a male screw member meshing and rotating relatively with a female screw member in such a manner as to discharge a content stored in a storage portion of a container and a press portion for discharging the content by the male screw member as mechanical components, wherein the female screw member has a plurality of female screw plates for changing the diameter of the female screw member as a female screw so that meshing of the female screw member with the male screw member can be released. A third feature of the invention is that the dispenser has a male screw member meshing and rotating relatively with a female screw member in such a manner as to discharge a content stored in a storage portion of a container and a press portion for extruding the content by the male screw portion as mechanical components, wherein there is provided play for assembly to the female screw member so that the direction of extrusion or discharging of the content by the male screw member is determined by the end portion of the storage portion of the container. A fourth feature of the invention is that the dispenser has a main body and a cartridge fitted removably into the main body, wherein a male screw member and a female screw member meshing with each other and rotating relatively are disposed in the main body in such a manner as to be positioned at the back of the cartridge when the cartridge is fitted. When the male screw member is moved forward, a content stored in the cartridge is discharged and the female screw member is fitted removably and directly to the rear end portion of the cartridge. A fifth feature of the invention is that the dispenser has a main body and a cartridge fitted removably into the main body, a male screw member and a female screw member meshing with each other and rotating relatively in the main body in such a manner as to be positioned at the back of the cartridge when the cartridge is fitted, and wherein when the male screw member is moved forward, a content stored in the cartridge is discharged. The main body includes a front tubular shaft and a rear tubular shaft that can be separated from each other, and the cartridge is fitted to the front tubular shaft from its back. The male screw member and the female screw member are disposed on the side of the rear tubular shaft and the tip of the male screw member projects from the tip of the rear tubular shaft even at the initial state of meshing between the male screw member and the female screw member. Specific embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, of which Fig. 1 is a longitudinal sectional view showing the front part of a first embodiment; Fig. 2 is a longitudinal sectional view showing the rear part of the first embodiment; Figs. 3 through 22 show components used for the first embodiment and several modified examples; wherein Fig. 3 is a longitudinal sectional view of a front tubular shaft; Fig. 4 is a longitudinal sectional view of a container; Fig. 5 is a longitudinal sectional view of a piston; Fig. 6 is a longitudinal sectional view of a rear tubular shaft; Fig. 7 is a transverse sectional view taken along line V-V of Fig. 6; Fig. 8 is a transverse sectional view taken along line VI-VI of Fig. 6; Fig. 9 is a side view of a male screw member; Fig. 10 is a front view of the male screw member of Fig. 9; Fig. 11 is a transverse sectional view taken along line VII-VII of Fig. 9; Fig. 12 is a front view of the female screw member under the assembly state; Fig. 13 is a longitudinal sectional view of the female screw member in Fig. 12; Fig. 14 is a front view of the female screw member under the molding state; Fig. 15 is a longitudinal sectional view of the female screw member in Fig. 14; Fig. 16 is a side view of the rotor; Fig. 17 is a transverse sectional view taken along line VIII-VIII; Fig. 18 is a transverse sectional view taken along line IX-IX of Fig. 16; Fig. 19 is a front view of a slider; Fig. 20 is a longitudinal sectional view of the slider in Fig. 19; Fig. 21 is a longitudinal sectional view of a pushing member; Fig. 22 is a transverse sectional view taken along line X-X of Fig. 21; and Fig. 23 is a longitudinal sectional view showing the front part of a second embodiment; Fig. 24 is a longitudinal sectional view showing the rear part of the second embodiment; Fig. 25 is a transverse sectional view taken along line IV-IV of Fig. 24; Figs. 26 and 27 are, similar to Fig. 25, transverse sectional views showing the relation of relative rotation between a male screw member and a female screw member; Fig. 28 is a perspective view showing an example of the shape of a female screw in the second embodiment; Fig. 29 is a transverse sectional view of a container main body 2 in the second embodiment; Fig. 30 is a diagram for explaining the operation of a rotary mechanism. Figs. 1 to 22 show a first embodiment of the invention. Though overlapping partially in Figs. 1 and 2, Fig. 1 shows the front portion and Fig. 2 shows the rear portion. There is a cap 1, a container 2 whose opening is sealed by the cap 1 and a piston 3 which is disposed in such a manner as to be capable of sliding inside the container 2. Fitted to the container 2 is the tubular shaft body, which has a male screw member 5 for advancing the piston 3, a female screw member 6, a tubular shaft 7, a resilient member 8, a rotor 9 biased rearward by the resilient member 8, a slider 10 for advancing the rotor 9 against the force of the resilient member 8 and prevented from moving back by the tubular shaft 7, and a pusher 11 as a press portion which is fixed to the rear end of the slider 10 and projects rearward. These members 5 through 11 are assembled integrally with one another. The container 2 is assembled to the rotary mechanism assembly. The front shaft 7-1 may be regarded as an inclusion. The female screw member, which is discussed below, consists of a plurality of female screw plates. Therefore, the female screw member 6 is automatically provided with play for assembly. In addition, the female screw member 6 is directly fitted to the rear end portion of the container (cartridge) 2. The male screw member 5 meshing with this female screw member 6 projects from the tip of the rear tubular shaft 7-2 even at the initial state of meshing. Accordingly, each constituent member of this embodiment is shown in the drawings and is explained with some modified embodiments thereof. Fig. 3 shows the front tubular shaft 7-1. The tip opens slantingly. When the dispenser of this invention is used for a lip color or a paste, for example, it is sometimes preferred that the open direction is predetermined The angle of inclination of the opening can be selected suitably. Fig. 4 shows the container 2. The front tubular shaft 7-1 opens slantingly in the same way. Its front end has a rear portion 2f having an inclined rear portion 2f having a large diameter. A hole corresponding to the rear portion 2f is formed on the front tubular shaft 7-1. Therefore, the relation of direction between them can be determined at the time of assembly. The inner hole is a taper hole 2g whose diameter increase progressively, at the rear end portion. In the drawing, a portion represented by dotted line at the front portion shows that the container 2 can be formed in various forms by, for example, implanting hairs or bonding a soft sponge to this portion to obtain soft touch at the time of use or to limit horizontal rocking movement with respect to the front shaft 7-1. Fig. 5 shows the piston 3. The shape of the piston 3 is arbitrary. It is rather unnecessary if the content 16 (not shown) can be discharged directly by the male screw member 5. However, the content 16 is sometimes a fluid as described above or there is the case where it is better to discharge the content 16 indirectly by the male screw member 5 even if the content 16 does not have fluidity. The advance of the male screw member 5 becomes smooth if the arrangement is employed so that the contact force with the inner wall of the container 2 primarily exists at the back of the contact portion with the male screw member 5. Figs. 6 to 8 show the rear shaft 7-2. The notch 7a for fitting the female screw member 6, which will be described presently, and the projection 7c whose rear end 7b for constituting part of the rotary mechanism is a unidirectional slope are shown in the drawings. This embodiment is provided with ribs 7b in order to make smooth the forward and backward movement of the slider 10. Next, Figs. 9 to 11 show the male screw member 5. It includes a tip 5b consisting of a truncated cone portion and a column portion continuing the former, a flange 5c which is positioned at the rear end of the tip 5b and allows the tip 5b always to project from the rear tubular shaft 7-2, a male screw portion 5b which extends at the back of this flange 5c and a projection 5e which is disposed in order to prevent the male screw member 5 from falling out from the female screw member 6. The male screw portion 5d and its rear portion have an odd-shaped cross section. The tip 5b is depicted as a mere column portion in Figs. 9 and 10 as a modified example. One of the means for reducing the torsional force acting on the piston 3 as much as possible is to minimize the contact area. In this embodiment, the tip 5b and the flange 5c form the tip of the instrument. Figs. 12 to 15 show the female screw portion 6. Figs. 12 and 13 show the assembled state such as shown in Figs. 1 and 2, and Figs. 14 and 15 shows the molded state. In other words, the female screw member 6 of this embodiment exhibits resilience and when the front end portion 6a as the taper surface is brought into contact with the taper hole 2g of the container 2, the slits 6b disposed at 120° narrow the gaps. The portions divided by the slits 6b correspond to the female screw plates. In this embodiment, the number of division and the quantity of division are arbitrary. In the drawing the portion which is to be fitted to the notch 7a of the rear tubular shaft 7-2 is represented by reference numeral 6c. Next, the advance mechanism of the male screw member 5 will be explained. This embodiment represents an example where a rotary mechanism for converting reciprocation to rotary movement is employed, and push of the pusher 11 results in rotation involving the forward and backward movement of the rotor and this rotation is transmitted to the male screw member 5. Figs. 16 to 18 show the rotor 9, which has an inner hole 9a having an irregular shape or an odd-shaped cross section. The male screw member 5 is fitted into this inner hole 9a. The male screw member 5, too, has an odd-shaped cross section so that when the rotor 9 is rotated, the male screw member 5 is also rotated. The rotor 9 has a projection 9c whose rear end 9b has a unidirectional slope. The slider 10 has a plurality of projections 10b and the tubular shaft 7 is equipped on its inner wall with projections 7c whose rear end 7b is a unidirectional slope. Figs. 19 and 20 show the slider 10. The front end 10a of the projection 10b of the slider 10 in this embodiment is not of unidirectional slope. The slider 10 of this embodiment has a through-hole 10c which has a diameter so as not to hinder the rotation and movement of the male screw member 5. Figs. 21 and 22 show the pusher 11. It has the projectons 11a that are disposed radially so that the slider 10 can be fitted easily and reliably. However, the components may be integrated suitably or a composite component, and the slider 10 and the pusher 11 may be formed in a unitary structure. Each projection 10b of the slider 10 first fits slidably into the recess between the adjacent projections 7c of the tubular shaft 7. An alternative arrangement for this is shown in Fig. 30: here, the foremost part of the front end 10a of the projection 10b is somewhat at the rear of the rearmost end of the front end 7b of the projection 7c at the rearmost retreat position of the slider 10 and similarly, the rearmost end of the front end of the projection is somewhat at the front of the foremost part of the front end 7b of the projection 7c at the foremost advance position of the slider 10. The dimension and sliding quantity of these members are set in such a manner as to satisfy the conditions described above. The rotor 9 which is biased backward by the resilient member 8 exists in front of the slider 10. The projection 9c of this rotor 9 can fit slidably into the recess between the projections on the inner wall of the tubular shaft 7 in the same way as the projections 10b of the slider 10. Accordingly, when the pusher 11 is not pushed, the projection 9c of the rotor 9 is under the state where it is somewhat fitted into the recess between the projections 7c of the inner wall of the tubular shaft 7 together with the projection 10b of the slider 10 while the rear end 9b of the projection 9c is in contact with the front end 10a of the projection 10b of the slider 10 and moreover, since the rear end 9b of the projection 9c and the front end 10a of the projection 10b are the slope surfaces, the rotor 9 attempts to slide but is restricted by the sidewalls of the projections 7c of the inner wall of the tubular shaft 7. When the pusher 11 is pushed from this state, the rear end 9b of the projection 9c of the rotor 9 slips from the front end 10a of the projection 10b of the slider 10 when restriction by the sidewall of the projections 7c on the inner wall of the tubular shaft 7 is released. In other words, the rotor 9 rotates to some extents. When the push of the slider 10 is stopped and the slider 10 is moved back, the rotor 9 further rotates because the rear end 9b of the projection 9c slips this time from a front end 7b of the projection 7c of the inner wall of the tubular shaft 7. In this manner, when the slider 10 causes one reciprocation, the rotor 9 rotates by one pitch, and a predetermined quantity of content is thus discharged. Where projections 10b of slider 10 do not have unidirectional slope, as in Fig. 20, the rotor will advance in stepwise fashion. In the Fig. 30 case, advancement will be smooth. Figs. 23 through 29 show a second embodiment. In fig. 23 which shows a front part of a writing brush, a pipe 20a of a reduced diameter is fitted to the intermediate part of the brush and a fixing member 21 fixes the tip 20 and the pipe 20a. The container 2 as a cartridge is fixed, too, by this fixing member 21. The content 16 stored in the container 2 is a fluid such as a liquid cosmetic, ink, and the like. In other words, this embodiment represents an example as a coating instrument of a liquid. The container 2 has a plug at its tip such as the cap 1 of an ordinary fountain pen. In Fig. 24 showing a rear portion of the writing brush, the piston 3 is shaped in such a manner as to minimize the remaining consumption quantity of the content 16 stored in the container 2. The male screw member 5 is in contact with the rear part of the piston 3. The torsional force acting on the piston 3 can be minimized by selecting a suitable material. It is advisable to use, for example, polyethylene or polypropylene for both the container 2 and piston 3, as ABS resin for the male screw member and polyacetal for the female screw member 6. The combination of these materials is preferred for the purpose of making it smooth the relative rotation between the male screw member 5 and the female screw member 6. The female screw member 6 of this embodiment consists of two female screw plates 6-1 and 6-2. As shown in Fig. 28, the female screw member 6 consists of two female screw plates or screw halves 6-1 and 6-2 divided longitudinally. Each female screw plate 6-1, 6-2 is equipped with a notch 6-1a, 6-2a for fitting to each projection 2c formed on the inner wall of the container 2 and with a projection 6-1b, 6-2b (with the projection 6-1b being omitted from the drawing) which is anchored to a notch 7a formed on the tubular shaft 7 to prevent fall-off and to integrate the female screw member 6 with the tubular shaft 7 and is formed at the rear part of the female screw plate 6-1, 6-2. In other words, the projection 2c of the container 2 prevents the backward movement of the female screw member 6, makes its positioning and prevents also fall-off of the tubular shaft 7. When the tubular shaft body is off from the container, this female screw member 6 can have a gap 6-3 between the female screw plates 6-1 and 6-2 (shown in Fig. 28) but when the tubular shaft body and the container are assembled, it comes into contact with the inner hole of the container 2, reduces its diameter in such a manner as to reduce or eliminate the gap 6-3 with the inner hole being a guide, and meshes with the male screw member 5. This diameter reduction displacement of the female screw member 6 determines the advancing direction of the male screw member 5. The screw portion is not formed on both the female screw plates 6-1, 6-2 but is formed on only the female screw plate 6-2 on the right side in Fig. 25, which is shown by the arcuately projecting dotted line in the drawing. This is one of the means which can attain engagement and disengagement even with a small open quantity, and no trouble occurs according to this embodiment as shown in Figs. 26 and 27. Though this embodiment, too, employs the rotary mechanism which has already been described, the female screw member 6 is positioned at the recess 7f defined by the rear tubular shaft 7-2 and the tail crown 7-4 and is prevented from falling off even when it is separated from the container 2. Moreover, prevention of fall-off is effected at four positions and not at two positions, and sliding of the slider 10 is made between the female screw member 6 and the inner wall of the tail crown 7-4. Various modifications can be made besides those described above. For example, the female screw plates 6-1, 6-2 and the tubular shaft 7 may be integrated, and the odd-shaped cross sections of the male screw member 5 and rotor 9 may be combined suitably. The dispenser may be equipped with a communicated porous member in place of the tip of the brush, for example. Furthermore, besides the dispenser which is gripped by the hand and pressed by the fingers, it is possible to constitute the dispenser of the type wherein the knock 11 is made operative in the interlocking arrangement with elements for longitudinal movement or for rotation of a machine having such elements. The dispenser of the present invention satisfies the assembly which can be a better dispenser mechanically and can control and stabilize the extrusion quantity of the content, though the structure becomes somewhat complicated as much.

Claims: A dispenser, comprising: an elongated container (2) removably fitted to a tubular shaft (7) of the dispenser and having a storage portion (2b) for storing material to be dispensed; a female screw member (6) fitted in the interior of said elongated container (2) and held against longitudinal movement therealong, said female screw member (6) having a tapered outer surface at its front end; a male screw member (5) having a press portion (3) at one end thereof engaged with material in said storage portion (2b) and rotatably engagable with said female screw member (6) for, when said male screw member (5) is moved axially within said elongated container (2), a material stored in said storage portion (2b) is pressed by said press portion (3) and discharged out of said dispenser; means (9, 10, 11) connected to said screw members for rotating said screw members relative to each other for axially moving said male screw member (5) within said container (2) relative to said female screw member (6); said female screw member (6) having a plurality of parts, at least one of which is threaded, movable inwardly and outwardly of said male screw member (5) for changing the diameter of said female screw member (6) for engaging the female screw member (6) with said male screw member (5) and releasing the engagement of said female screw member (6) and said male screw member (5); and means engaged by said female screw member (6) for moving said parts inwardly into engagement with said male screw member (5) and holding said parts in such engagement; characterized in that said elongated container (2) has an inner surface which tapers outwardly at the rear end of the elongated container (2) and in that the tapered outer surface at the front end of said female screw member (6) is adapted to match the tapered inner surface of the elongated container (2), and in that said elongated container (2) is removably fitted to a tubular shaft (7) of the dispenser such that said tapered outer surface of said female screw member (6) abuts directly against the tapered inner surface of the rear end portion of said elongated container (2) so that said female screw member (6) is prevented from moving radially outward. A dispenser as claimed in claim 1 in which said female screw member (6) has at least two separate threaded parts and said means for moving said threaded parts comprises means for moving said parts radially inwardly into engagement with said male screw member (5). A dispenser as claimed in claim 1 or 2 in which said male screw member (5) is rotatable and said male screw member (5) and said means (9, 10, 11) for rotating said screw members relative to each other comprises means (9) connected to said male screw member (5) for rotating said male screw member (5), and said male screw member (5) and said means (9, 10, 11) for rotating said male screw member and said female screw member (6) are assembled in a unit insertable into said container (2), and said means for moving said threaded parts comprises an inwardly tapered portion (2d) on said container (2) engagable with said female screw member for urging said threaded parts radially inwardly. A dispenser as claimed in claim 1 in which said female screw member (6) has only one of said parts threaded and threadedly engagable with said male screw member (5) when moved inwardly, the remaining parts engaging said male screw member (5) in non-threaded engagement when moved inwardly. A dispenser as claimed in claim 1 in which said female screw member (6) has a plurality of threaded parts extending parallel to the axis of said male threaded member (5) and being circumferentially joined to each other at the ends remote from said container (2) and having the other ends movable away from each other outwardly of the male screw member (5), said means (9, 10, 11) for rotating said screw members comprises means (9) for rotating said male screw member, said male screw member (5) and said means (9) for rotating said male screw member and said female screw member (6) being assembled into a unit and insertable into said container (2), and said means for moving said threaded parts comprises a tapered recess (2d) on the end of said container (2) toward said screw members into which said other ends of said threaded parts are engaged for pivoting said parts inwardly into engagement with said male screw member (5) when said assembled male screw member (5), said means (9) for rotating said male screw member and said female screw member (6) are inserted into said container (2).

Inventors: NAGAKI TAKESHI, SASAKI TOSHIYUKI, NAGAKI, TAKESHI, SASAKI, TOSHIYUKI
Applicants: PENTEL KK, PENTEL KABUSHIKI KAISHA
Application year: 1989
Main classification: B65D83
IPC codes: A45D40, B43K24