Merchandiser assembly

Abstract: A merchandiser assembly (21) is provided for storing and displaying products (31) in a shelf-like manner. The merchandiser assembly greatly facilitates stock rotation, is self-facing, and automatically maintains an organized and properly positioned stock of products. A product tray (23) is slidably mounted with respect to a support member (24), and a product follower that is slidably mounted with respect to the product is limited in the extent of its forward movement in order to provide free space for the refilling of the merchandiser assembly with fresh products when the merchandiser assembly is in a fill mode.

Description: The present invention generally relates to an assembly for storing and displaying products while they are being merchandised in a retail outlet or the like. More particularly, the merchandiser assembly according to the present invention is structured to store merchandise products on shelves from which purchasers can select and remove one or more of the products from the merchandiser assembly. The merchandiser assembly maintains the products in a generally horizontally stacked orientation in a manner by which the front of the stack of products is automatically maintained in the front of the merchandiser assembly even after a product that had been in the front of the merchandiser assembly has been removed. EP-A-0038032 describes a multi-tray display apparatus according to the preamble of claim 1 for holding a plurality of identical articles. This comprises a rectangular frame of vertical members open at its front end and spanned by transverse rails which in turn carry rails running from front to back of the frame for carrying the individual trays, three of which are shown in the drawings. Each tray can be withdrawn forwardly from the frame for restocking with articles to be displayed for sale. Within each tray is a slide in the form of a rectangular frame that is biased towards the front of the tray by means of a coil spring wound on a shaft mounted transversely in the slide. In US-A-4730741 there is disclosed a multi-tray dispensing unit for dispensing potato chip (potato crisp) bags which includes a tray system which has front, rear and side walls with partitions dividing the system into a plurality of trays and a support slidably supporting the tray system between a product dispensing position and a product restocking position. Each tray has a slot in its bottom between the front and rear walls with a pusher plate slidably supported in the slot and biased toward the front wall. The support has a stop which moves all of the pusher plates automatically to the rear of the trays when the tray system is moved to a restocking position. A latch mechanism holds the tray in the product dispensing position. In the retail sales industry, there is often a need to display a supply of products for selection and purchase by consumers. Various display cases, racks, hangers, open shelves and the like have been used for this purpose. Sometimes these storage and display devices are at room temperature, and in other instances they are under refrigeration, either in open cases or compartments or behind temperature barriers such as glass doors. Certain problems are generally common to these types of merchandising display facilities. Because it is desired to avoid selling products that have been warehoused, stored and displayed for extended periods of time, it is desirable to ensure that the products that are in stock are rotated in a manner whereby the oldest product stock is toward the front of the shelf or the like, which requires in most circumstances that the fresher or newer stock must be placed behind the older stock. In most instances, achieving this desirable stock rotation requires removal of the older products on the front of the shelf or pegboard or the like or on top of the stack of products or the like in order that the newer stock can be placed behind or under these older stocks. This is, of course, a very time-consuming operation and is often very labor intensive and thus can be quite expensive. There can be a tendency for this desirable practice of stock rotation to be substantially ignored or practiced only to a limited extent. Another problem with many product merchandisers is the need to "face" them after consumers have removed the front products from the display unit. This problem is particularly evident for items that are stored and displayed on generally horizontal shelves. Often these shelves can be quite deep, and if the products are not manually moved toward the front, or face, of the shelf, the products will not be properly displayed to the customers in order to achieve desired merchandising and marketing effects, such as the prominent display of a famous or well-promoted label and/or brand name or the like. Another matter associated with product merchandiser devices that requires some attention is the desirability to maintain the merchandiser unit in an organized fashion so that it presents an orderly and attractive appearance. Merchandiser devices such as pegbar units which suspend packaged products at a generally fixed location tend to positively respond to this objective in that pegbar units tend to present a more organized appearance than when products are stored on an open shelf or in stacks. In the latter instances, products can become misaligned from their desired location on the shelf or stack and thereby become improperly placed with respect to product and price identifiers or other point of purchase materials. Another aspect of desirable shelf organization is to have the individual products aligned in neat rows or the like, which can require some labor-intensive attention at various times. It has been found that, by proceeding in accordance with the present invention, it is possible to provide a product merchandiser assembly for mounting on a shelf that greatly facilitates stock rotation, that is self-facing, and that automatically maintains an organized and properly positioned stock of products. In addition, the present invention can be utilized in order to hold relatively flat packages in such a merchandiser assembly in a generally upright or on-edge orientation in order to create a display that is visibly pleasing and also that prominently displays packaging designs, graphics, product vignettes, brand names and the like. The invention is particularly useful for displaying and merchandising packaged food products. According to the present invention there is provided a merchandiser assembly for use in storing and displaying products and for attachment to a shelf the merchandiser assembly comprising: product tray means for holding and supporting a plurality of merchandised products, said product tray means having a front end portion and a rear end portion; track means for providing generally horizontally oriented support of said product tray means, said track means having a front portion; engagement means of said product tray means and of said track means for effecting sliding engagement between said product tray means and said track means and for permitting said product tray means to move with respect to said track means along a pathway that is generally longitudinally oriented with respect to said product tray means; a generally upstanding product follower member slidably mounted with respect to said product tray means for movement generally between said rear end portion and said front end portion of the product tray means; biasing means for urging said product follower member and any merchandised products in front of said product follower member generally toward said front end portion of the product tray means; stop means for engaging said product follower member with said front portion of the track means when the merchandiser assembly is in a fill mode at which the front end portion of said product tray means is slidably extended beyond said front portion of the track means, whereby movement of said generally upstanding product follower member beyond said front portion of the track means is prevented and whereby said product follower member is positioned in spaced away relationship with respect to said front end portion of the product tray means in opposition to said biasing means; clamp means on said track means for securing the merchandiser assembly to a shelf, said clamp means including an adjustable rear securement assembly having a generally U-shaped means for engaging a rear edge and a bottom edge of the shelf; said adjustable rear securement assembly including means for one-way adjustment of a shelf-engaging member of the generally U-shaped means, said one-way adjustment means including a block secured to one member of the generally U-shaped means and an elongated member that passes through and is in one-way adjusting engagement with the block and that is secured to the other member of the generally U-shaped means for movement of the other member relative to the one member. In summary, the present invention is a merchandiser assembly of the type that will store stocks of products on a shelf and will display those products to consumers or the like. The merchandiser assembly is adapted to be secured on a shelf structure. Included is a track assembly that is generally horizontally positioned. A product tray member holds and supports a stock of products that are generally horizontally stacked alongside one another. The product tray member is slidably engaged with the track assembly so that the product tray member can be slid away from the track assembly. An upstanding product follower is slidably mounted onto the product tray member in a manner whereby the follower moves longitudinally within the product tray member. The product follower member is biased in a forward direction, and it follows the horizontal stack of products toward the front of the merchandiser assembly when a product is removed from the front of the product tray member. In addition, when the product tray member is slidably extended forwardly, a fill mode is provided whereby the upstanding product follower member does not move beyond the front of the track member in order to thereby form a stocking space between the upstanding follower member and whatever products might be in the front portion of the product tray member. It is a general object of the present invention to provide an improved assembly for merchandising products, especially consumer products, which is adapted for mounting on a shelf. Another object of the present invention is to provide an improved product merchandiser assembly for mounting on a shelf that facilitates stock rotation, that is self-facing, and that improves shelf organization. Another object of this invention is to provide an improved product merchandiser assembly that can be mounted on a shelf and that reduces the time needed to maintain merchandising shelves that exhibit extremely desirable marketing attributes. Another object of the present invention is to provide an improved product merchandiser assembly that holds packaged products in an upright position in order to create visually superior and pleasing displays of the packaged products when the merchandiser assembly is fitted on a shelf. Another object of the present invention is to provide an improved product merchandiser assembly that fits on a shelf and that effects automatic facing of products stored therein and merchandised thereby. Another object of the present invention is to provide an improved merchandiser assembly that can be installed on a shelf and that is especially useful for marketing and selling packaged cold meat products and the like that are organized in a generally shelf-like orientation. Another object of this invention is to provide an improved merchandiser assembly that is durable and re-usable. These and other objects, features and advantages of this invention will be clearly understood through a consideration of the following detailed description. Brief Description of the Drawings In the course of this description, reference will be made to the attached drawings, wherein: Figure 1 is a perspective view of a preferred embodiment of the merchandiser device according to this invention, shown in a completely empty state; Figure 2 is a perspective view of the assembly shown in Figure 1, illustrating the fill mode of the assembly; Figure 3 is a cross-sectional view along the line 3-3 of Figure 1; Figure 4 is a cross-sectional view similar to Figure 3, but showing the product tray in an orientation between the empty state of Figures 1 and 3 and the fill mode of Figure 2; Figure 5 is a top plan view generally along the line 5-5 of Figure 4; and Figure 6 is a cross-sectional view along the line 6-6 of Figure 5. Description of the Particular Embodiments A merchandiser assembly device is generally designated as 21 in Figures 1 through 6. Merchandiser assembly 21 is illustrated resting on and mounted onto a shelf assembly shown in phantom at 22. It will be appreciated that merchandiser assembly 21 can be mounted on any of a variety of shelving arrangements, and a plurality of such merchandiser devices 21 can be provided, typically in side-by-side relationship with each other. It is also possible that the merchandiser device could include its own shelving assembly, for example as an integral component of the merchandiser assembly itself. For ease of discussion and illustration, the drawings show the merchandiser assembly 21 in an embodiment by which same is added to an existing shelf assembly 22. Merchandiser assembly 21 includes a product tray member 23 that is slidably mounted onto a track member or assembly 24. A generally upstanding product follower 25 is slidably mounted in a generally longitudinal manner within the product tray member 23. The upstanding product follower 25 is biased in a forward orientation (defined as being toward the right as viewed in Figures 3, 4 and 5) by a biasing member 26. The empty and non-loading mode of the merchandiser assembly 21 is best seen in Figure 1 and in Figure 3. The product follower 25 is in its forwardmost position, while the product tray member 23 is in its rearwardmost position (with the rear of the merchandiser assembly 21 being defined as toward the left as viewed in Figure 3). This mode is automatically presented when the merchandiser assembly 21 has been completely emptied or when only about one of the products being merchandised remains within the merchandiser assembly 21. When this mode is observed, the stocking employee will know that the display stock of this particular item has been exhausted and that refilling is now necessary. The filling mode is perhaps best appreciated by a consideration of Figures 2, 4 and 5. In Figure 2, the product tray member 23 is shown in its substantially fully extended orientation after it has been pulled by the stocking employee in a forward direction as defined herein. It will be noted that, when such movement or extension in the forward direction is effected, the generally upstanding product follower 25 does not necessarily likewise move forwardly to the same extent. Instead, the product follower 25 engages a typically fixed component which limits the forward movement of the upstanding product follower 25. The movement limiter which is illustrated in the drawings in this regard includes one or more stops 27 positioned at the front end portion of the track assembly 24. By this arrangement, the product follower 25 is automatically spaced away from the inside surface 28 of each of one or more upstanding front members 29 of the product tray member 23. Accordingly, when the product tray member 23 is in a forwardly extended orientation, free space is provided between the front face of the product follower 25 and the inside surface 28 or the back surface of any product remaining within the product tray 23 of the merchandiser assembly 21. Then, the stocking employee can insert a desired number of products 31 in a generally horizontally stacked orientation, which is shown in phantom in Figure 2. Once the product tray 23 is filled with products 31 to the extent desired, the product tray 23 is returned to its unextended or rearwardmost position. A position generally midway between the fully extended mode shown in Figure 2 and the fully retracted mode shown in Figures 1 and 3 is illustrated in Figure 4 and in Figure 5. It will be noted that the upstanding product follower 25 is still in engagement with the stop 27 or the like, but the distance between the inside surface of the product follower 25 and the inside surface 28 is less than that shown in Figure 2. It will be appreciated that, if the product tray member 23 were filled with products 31, such products 31 would move the product follower member 25 in a rearward direction and in opposition to the biasing member 26. In other words, if the space between the upstanding product follower 25 and the inside surface 28 that is depicted in Figure 4 were filled with product, then further movement of the product tray member 23 in a retracting or rearward direction (to the left in Figure 4) would result in movement of the product follower 25 in that retracting or rearward direction due to its engagement by the stack of products moving in that direction. The merchandiser assembly 21 is designed to be supported by and secured onto a shelf 22 of a separate shelf assembly. Hence it is necessary to provide adjustable means by which the merchandiser assembly 21 can be thus secured. Illustrative of such an arrangement is the track assembly 24 that is depicted in the drawings. Track assembly 24 includes a front clamp or clip 32 that generally wraps around front edge of the shelf 22. While not illustrated, this front clamp or clip structure 32 can be adjustable so as to accommodate different shelf thicknesses. It is typically more important to provide an adjustment assembly with respect to the rear securement assembly of the track assembly 24. Illustrated rear securement assembly in this regard includes a generally L-shaped bracket assembly 33. Bracket assembly 33 includes a generally horizontal arm 34 that is slidably mounted to the track assembly 24 so that the L-shaped bracket assembly 33 is extendable from and retractable toward the track assembly 24. Positioning of the generally horizontal arm 34 of the L-shaped bracket assembly 33 can be secured by any suitable means such as the illustrated retainer screw 35. The illustrated L-shaped bracket assembly 33 further includes a generally downwardly depending arm 36 that also includes an adjustability feature. More specifically, a clamping plate 37 is slidably secured to the downwardly depending arm 36 in a manner by which the clamping plate 37 is forwardly extending so as to form a generally U-shaped clamping assembly with the L-shaped bracket assembly 33. A securement assembly 38 is provided in order to maintain the desired position of the clamping plate 37. The illustrated securement assembly 38 includes a so-called cable tie or the like having a head 39 secured to a tail 41a thereof. The tail 41a is passed through a suitable opening within the clamping plate 37 and then through a ratcheting block 42 which prevents return movement of the tail 41. Accordingly, a typical operation by which the illustrated merchandiser assembly 21 is secured onto the shelf 22 proceeds as follows. The clamping plate 37 is positioned toward the free end of the downwardly depending arm 36 of the L-shaped bracket assembly 33. The merchandiser assembly 21 is positioned on the shelf 22 until the front clamp or clip 32 engages the front edge of the shelf 22. Then, the generally horizontal arm 34 of the L-shaped bracket assembly 33 is moved as necessary until the inside surface of the downwardly depending arm 36 engages the rear edge of the shelf 22, after which the retainer screw 35 or the like is used to maintain this position of the generally horizontally extending arm 34. After this, the person installing the merchandiser assembly 21 pulls the tail 41a of the cable tie until the inside or top surface of the clamping plate 37 engages the bottom, rear edge of the shelf 22. The thus installed merchandiser assembly 21 will remain in place until, for example, the cable tie is removed or released. With more particular reference to the illustrated preferred structure of the merchandiser assembly 21, the illustrated slidable engagement between the product tray member 23 and the track assembly 24 is carried out by positioning longitudinal edges 41 of the track assembly 24 within longitudinally oriented shelf protrusions 42 that are positioned along the underside of the product tray member 23. Also in accordance with the preferred embodiment, the upstanding product follower 25 is slidably mounted within a longitudinal slot 43 in the bottom panel of the product tray 23. The illustrated biasing member 26 for the upstanding product follower 25 is a roll spring having a forward end 44 thereof secured at the front end of the product tray 23. The roll spring passes through an orifice 45 of the upstanding product follower 25 so that the biasing member 26 will provide forwardly directed biasing forces on the upstanding product follower 25. When desired, a graphics insert 46 can be provided to facilitate identification of the products 31 to be displayed and dispensed by the merchandiser assembly 21. It is to be observed that, with the preferred structure that is shown in the drawings, excessive forward movement of the product tray 23 is substantially prevented by interaction of the upstanding product follower 25, the stop 27 on the track assembly 24, and the slot 43 or the back wall 47 of the product tray 23. More specifically, when the product tray 23 is fully extended as shown in Figure 2, further forward movement of the product follower 25 is prevented by its engagement with the stop 27. Furthermore, the thus stopped product follower 25 will engage either the back wall 47 or the back end of the slot 43 of the product tray 23, which in turn prevents further forward movement of the product tray 23. If desired, supplemental stops could be provided to further strengthen this stopping function. Also, suitable release means could be added in order to permit removal of the product tray 23, if this should be found to be desirable. It will be appreciated that the merchandiser assembly 21 greatly facilitates stock rotation. When the merchandiser assembly 21 is in its extended orientation as illustrated in Figure 2, the stocking employee can readily insert the fresher product behind whatever products 31 may be remaining in the merchandiser assembly 21 at the time of the stocking activity. There is no need to move any of the remaining products 31 inasmuch they will already be in the front of the product tray member 23 while the free space that is provided when the device is in the Figure 2 orientation is between these remaining products 31 and the product follower 25. It will be further appreciated the the merchandiser assembly is self-facing. When the merchandiser assembly 21 is in the fully retracted and in-use mode as shown in Figures 1 and 3, any products 31 within the product tray member 23 will be pushed forwardly by the action of the biasing member 26 on the upstanding product follower 25 when one or more of the products 31 are removed from the front of the product tray member 23. It will be further observed that the combination of the features of the merchandiser assembly 21 automatically maintains an organized and properly positioned stock of products 31 which are readily recognized and removed by the consumer without resulting in disorganization or improper positioning of products. Preferably, the components of the merchandiser assembly 21 will be made of durable and attractive materials. While metal materials typically would be suitable, moldable polymers are preferred for most of the components, except for ones such as the biasing member, because of the ease of formation and relatively low cost provided by such moldable polymers.

Claims: A merchandiser assembly (21) for use in storing and displaying products (31) and for attachment to a shelf (22), the merchandiser assembly comprising: product tray means (23) for holding and supporting a plurality of merchandised products (31), said product tray means (23) having a front end portion and a rear end portion; track means (24) for providing generally horizontally oriented support of said product tray means (23), said track means (24) having a front portion; engagement means (41, 42) of said product tray means (23) and of said track means (24) for effecting sliding engagement between said product tray means (23) and said track means (24) and for permitting said product tray means (23) to move with respect to said track means (24) along a pathway that is generally longitudinally oriented with respect to said product tray means (23); a generally upstanding product follower member (25) slidably mounted with respect to said product tray means (23) for movement generally between said rear end portion and said front end portion of the product tray means (23); biasing means (26) for urging said product follower member (25) and any merchandised products (31) in front of said product follower member (25) generally toward said front end portion of the product tray means (23); stop means (27) for engaging said product follower member (25) with said front portion of the track means (24) when the merchandiser assembly (21) is in a fill mode at which the front end portion of said product tray means (23) is slidably extended beyond said front portion of the track means (24), whereby movement of said generally upstanding product follower member (25) beyond said front portion of the track means (24) is prevented and whereby said product follower member (25) is positioned in spaced away relationship with respect to said front end portion of the product tray means (23) in opposition to said biasing means (26); characterized in that the merchandiser assembly comprises clamp means on said track means (24) for securing the merchandiser assembly (21) to a shelf (22), said clamp means including an adjustable rear securement assembly (38) having a generally U-shaped means (33, 37) for engaging a rear edge and a bottom edge of the shelf (22); said adjustable rear securement assembly (38) including means for one-way adjustment of a shelf-engaging member (37) of the generally U-shaped means (33, 37), said one-way adjustment means including a block (42) secured to one member (33) of the generally U-shaped means (33, 37) and an elongated member (39, 41a) that passes through and is in one-way adjusting engagement with the block (42) and that is secured to the other member (37) of the generally U-shaped means (33, 37) for movement of the other member (37) relative to the one member (33). A merchandiser assembly according to claim 1, wherein said product tray means (23) is for holding a plurality of merchandised products (31) oriented in a generally horizontally oriented stack. A merchandiser assembly according to claim 2, wherein the merchandised products (31) in said generally horizontally oriented stack are in an on-edge orientation. A merchandiser assembly according to any preceding claim, wherein said stop means includes a stop member (27) positioned along said front portion of the track means (24), and wherein said stop member (27) engages a lower portion of said generally upstanding product follower member (25). A merchandiser assembly according to any preceding claim, whereby said fill mode provides free space between said product follower member (25) and the back face of the rearwardmost positioned merchandised product within the product tray means (23). A merchandiser assembly according to any one of claims 1 to 5, wherein free space is defined between said product follower member (25) and said front portion of the product tray means (23) when the merchandiser assembly (21) is in its said forwardly extended, fill mode. A merchandiser assembly according to any preceding claim, wherein said clamp means includes a front clamp (32) in addition to said adjustable rear securement assembly (38). A merchandiser assembly according to any preceding claim, wherein said elongated member (39, 41a) comprises a ratcheting tie means and wherein said block (42) is a ratcheting block. A merchandiser assembly according to any preceding claim, wherein a longitudinal slot (43) is included within the product tray means (23), and wherein said product follower means (25) is slidably mounted along said slot (43). A merchandiser assembly according to any preceding claim, wherein said upstanding product follower member (25) engages a portion of said product tray means (23), whereby forward movement of said product tray means (23) which separates same from said track means (24) is prevented.

Inventors: CRUM PETER, CRUM, PETER
Applicants: MAYER OSKAR FOODS, OSCAR MAYER FOODS CORPORATION
Application year: 1989
Main classification: A47F1
IPC codes: A47F5, A47F1