Press-sealing means

Abstract: A press-sealing means comprising: a base plate (41) that is pushed downward by a cylinder, a supporting rod (42) that is secured to the undersurface of said base plate, securing a universal coupling at the bottom, a pressing unit, a block shaped element, that is placed beneath said base plate, and that comprises a heat exchange function and the center bottom portion thereof is connected with said universal coupling secured to the bottom of said supporting rod, a balancer (44) that is secured to the undersurface of said base plate and that elastically presses said pressing unit keeping proper balance and positioning said pressing unit.

Description: The invention related to a press-sealing means according to the preamble of claim 1. DE-A-34 13 766 discloses such a press-sealing means, wherein a sealing head is connected with the rod of a cylinder via an universal coupling. A sealing plate is supported by springs on the undersurface of the sealing head. The present invention relates to a press-sealing means, which is used, for example, in a fill-and-pack in a non-germ atmosphere machine in which sterilization of containers, filling of food and packing are completed automatically while the containers are carried on a pair of rails. In this machine, a positioning means sets each container's position and supports it from underneath when a lid is pressed and sealed on the container by the press-sealing means. In a prior art of sealing a seat-like lid on top of a container, a means that heats, presses and seal a lid on top of the container while a flange of the container is supported from underneath is known. In this kind of means, as shown in Figure 5, a pressing unit is shakably installed. It is because the thickness of a flange slightly differ depending on a container, some are noticiably deformed. Therefore, in many cases, the undersurface of the pressing unit and the top surface of a container are not parallel. In such a case, a lid could slide on the container since only projecting parts of the container are pressed. Concerning this problem, the prior art shown in Figure 5 is arranged such that the top center of the pressing unit 43 is pressed by springs 68 while it is supported by hold bars 69, and the pressing unit 43 presses the top surface of a container. In case, the top surface of the container is inclined, thus not paralleling to the pressing unit 43, the pressing unit 43 inclines and presses possibly the whole surface of the lid 39. The problem of the prior art, however, is that a lid on a container could slide from its proper position. This happens because the top surface of the pressing unit 43 is pushed by a means such as a cylinder. Suppose the pressing unit 43 inclines ϑ degrees, a sliding gap (X) of the pressing unit 43 is described as X = ℓ · sin ϑ . ℓ is a distance between the top surface, the point that is pressed by the cylinder, and the undersurface of the pressing unit 43. The sliding gap (X) is in proportion to the distance ( ℓ). When a container is sealed by a lid by this prior art, the pressing unit 43 moves down and touches the lid placed on top of the container. As the pressing unit 43 continues to move down, it pushes the lid more downwardly and begin to incline to the same direction the top surface of the container is inclined. The inclination of the pressing unit 43 can be achieved as its undersurface slides in a side direction. By this movement, the lid pushed by the pressing unit 43 will slide with the pressing unit 43 and it will be sealed on the container improperly. Also, when a so-called ring seal-----a ring-like projection and a seal land are provided to the undersurface of the pressing unit and top of a container respectively, and sealing is accomplished by attaching the both-----is concerned, the sealing cannot properly be done since the pressing unit slides and the ring-like projection (the pressing surface) slides from the seal land. Same thing can be said when this prior art is used for a so-called hot-stamp. When the hot-stamp is applied for example on the surface of a box by placing a printing seat thereon, the printing seat could slide since the pressing unit slides and pushes the printing seat in a side direction. Therefore, the object of the present invention is to present a press-sealing means that will not shift a lid or a printing seat on a container or a box, and accomplishes an accurate hot sealing or hot-stamping. This object is achieved by the features in the characterizing part of claim 1. Brief Description of the Drawings Figure 1 is a preferred embodiment of a press-sealing means according to the present invention. Figure 2 is a side view of the embodiment shown in Figure 1. Figure 3 is a top view of the embodiment shown in Figure 1 and 2. Figure 4 is a preferred embodiment of the inside structure of a pressing unit according to the present invention. Figure 5 shows the operation of a prior pressing unit. Figure 6 shows the operation of a pressing unit according to the present invention. The basic structure and remarkable effects of a press-sealing means according to the present invention will be described below. To resolve the problem the prior art has, the inventors secured a supporting rod 42, the bottom of which is attached to an universal coupling 46, to the undersurface of a base plate 41, that moves downward by force of a cylinder 45, and connected the center bottom of the pressing unit 43, that is cubic shaped and has a heat exchange function, to the universal coupling 46. There are secured a plurality of balancers 44 to the undersurface of the pressing unit 43 to elastically push the pressing unit 43 to keep a proper balance of the pressing unit 43. In this pressing unit 43, a hot melting means 47, that heats and melts an object for sealing, and a cooling means 48, that cools the object, can be secured inside the pressing unit 43, for example in such a manner as shown in Figure 4 that the hot melting means 47 is positioned at the outer portion and the cooling means 48 is positioned at the central portion of the pressing unit 43. An elastic plate 49 may also be installed to the undersurface of the pressing unit 43. Further, the top end of a stopper, that prevents the pressing unit 43 from rotating, may be secured to either the base plate 41 or the pressing unit 43 and the other end of the stopper may be secured to a securing hole 52, the inside of which is filled with elastic material, attached to either the base plate 41 or the pressing unit 43. For a practical use of the invention, guide shafts 54, the upper end of which is slidably connected to a hole formed on the edge portion of the base plate 41 and the lower portion of which is fixed to a fixing plate 53 that faces the base plate 41, can be secured. A spring 55 can be installed around each of the guide shafts 54, the top end of which touches the undersurface of the fixing plate 53 and the undersurface of which elastically presses the fixing plate 53. Further, one end of a sliding plate 56, to which the fixing plate 53 is slidably installed, is rotatably fixed by a bearing 57 while the other end is fixed to a cylinder 58. In the press-sealing means explained above, when the cylinder 45 is not working, the pressing unit 43 is held by the universal coupling 46 secured to the bottom of the supporting rod 42, and the position of the pressing unit 43 is horizontally balanced by the balancers 44, each of which presses the edges of the pressing unit 43 by equal elastic forces. When the base plate 42 is pressed by the cylinder 45, the base plate, the supporting rod 42, which is fixed to the undersurface of the base plate 42, and the pressing unit 43, which is held by the supporting rod 42, are forced to move downward, and the undersurface of the pressing unit 43 firmly presses the top portion of an object such as a container. Suppose the top surface of the container is not parallel to the undersurface of the pressing unit 43 because, for example, a flange 13 of the container 12 is deformed and the thickness of the flange 13 varies from place to place, the undersurface of the pressing unit 43 first touches the highest portion of a lid 39 on the flange 13. As the pressing unit 43 continues to move downward, the undersurface of the pressing unit 43 inclines similar to the inclination of the lid 39. The inclination of the pressing unit 43 is properly accomplished because the pressing unit 43 is shakably held by the universal coupling 43, and the balancers 44 are fixed capable of expansion and contraction allowing the pressing unit 43 to freely incline. Further, since the pressing unit 43 is held at the center bottom portion and not top portion by the supportion rod 42, the distance between the work point of the universal coupling 46 and the undersurface of the pressing unit 43, ℓ , is considerably small. Therefore, the sliding gap of the undersurface of the pressing unit 43 is very small as described by a formula of x = ℓ · sin ϑ . It is necessary to note that since the stopper 50 is fixed between the base plate 41 and the pressing unit 43, one end of which being secured in the securing hole 52 formed in the base plate, the pressing unit 43 is prevented from sliding in a circumferential direction. Further, since the elastic material 51 is installed in the securing hole 52 and the stopper 50 is supported by the elastic material 51, the stopper is allowed to shake slightly, so that the stopper does not restrain the inclination of the pressing unit 43. As described above, even though the top surface of a container, a flange or a lid is inclined and not pararell to the undersurface of the pressing unit 43, the lid is properly sealed on top of the container. The press-sealing means according to the present invention will be described more in detail referring to Figures 1 to 4. As shown in those figures, the preferred embodiment is arranged such that two press-sealing means are secured to a fixing plate 53 in a row so that it seals two containers 12 at the same time. The attachment of the fixing plate 53 and the base plate 41 which supports the pressing unit 43 is accomplished by securing a guide shaft 54 on the fixing plate 53, positioning a coil spring 55 around the guide shaft 54, forming holes at both edges of the base plate 41, securing guide pipes 59 in the holes, and inserting the guide shaft 54 in the guide pipe 59 for expansion and contraction. A bush 60 is installed inside of the guide pipe 59 to make the mutual motion of the guide shaft 54 and the guide pipe 59 smooth. Two balancers 44 are located on the base plate 41, in diametrically opposed direction from the center of the base plate 41, and the strength of the elastic force of both balancers 44 is designed similar, so that the pressing unit 43 can properly be balanced. The two stoppers 50 are also positioned on the base plate 41 in diametrically opposed direction from the center. Although a preferred embodiment shown in Figure 4 is arranged such that the stopper 50 is firmly fixed to the pressing unit 43 and the securing hole 52 is formed on the base plate 41 to receive the stopper 50, they may be positioned to the opposite side. Concerning the preferred embodiment described above, when the cylinder 45 is in its upper position, the guide pipe 59 is brought up to the top position by the elastic force of the coil spring 55, and also the base plate 41, the supporting rod 42, the balancers 44, the stoppers 50 and the pressing unit 43, all of which are connected to the guide pipe 59, are all brought up to the top positions. The position of the pressing unit 43 at this point is kept horizontal by the balancers 44. When the cylinder 45 operates, the base plate 41, the guide pipe 59, the supporting rod 42, the balancers 44, the stoppers 50 and the pressing unit 43 are all pushed down by the cylinder 45 against the elastic force of the coil spring 55. Then, as described previously, the pressing unit 43 inclines when needed adjusting its horizontal level to that of the top surface of a container 12, and seals a lid 39 on the container 12 by preventing the lid 39 from sliding on the top of the container 12. In this preferred embodiment, the fixing plate 53 is secured to the sliding plate 56 such that the fixing plate 53 is capable of sliding on the sliding plate 56, so that a separation and an attachment of the press-sealing means can be done easily. One end of the sliding plate 56 is held by a bearing 57 and the other end is held by a cylinder 58, so that it is lifted up and down by the cylinder 58. To remove the press-sealing means, first, one end of the sliding plate 56 should be lifted up by the cylinder 58. The other end of the sliding plate 56 is held by the bearing 57, so that the sliding plate 56 and the press-sealing means installed thereto are together lifted up in a inclined direction as shown in Figure 1. After one end of the sliding plate 56 is lifted up high enough to be pulled out from an opening mouth of the sealed framework, a handle 67 fixed thereto is pulled, so that the fixing plate 53 slides on the sliding plate 56 and comes out from the opening mouth and it is then removed from the sliding plate 56. To replace a press-sealing means, a pressing unit 43 can be replaced by another one while the press-sealing means is placed out from the opening mouth, or a set of a fixing plate 53 and a press-sealing means can be replaced by another set. After the press-sealing means is replaced, the fixing plate 53 is slid back on the sliding plate 56, and the sliding plate 56 is pushed back by the cylinder 58 to take a horizontal position as it was. A mutual position of the fixing plate 53 and the sliding plate 56 is fixed by adjusting means provided thereto. As shown in Figures 1 and 2, a pressing piece 61, which is capable of being connected and disconnected with a cylinder rod, is placed on the base plate 41, and a projection formed on the undersurface of the cylinder rod is fit in a concave 62 formed on top of the pressing piece 61, so that the cylinder rod and the pressing piece 61 cannot easily be disconnected by an unexpected outside force. The disconnection of the cylinder rod and the pressing piece 61 is accomplished as the cylinder rod retracts. Figure 4 shows a preferred embodiment of the inside structure of a pressing unit 43. This embodiment is used for sealing a lid on a container, so that a heater 63 for heating and melting is installed inside a pressing unit 43 and a hot melting means 47, which transfers heat from the heater to a lid, is placed right under the heater 63. An elastic plate 49, such as of silicone rubber, is placed on the undersurface of the hot melting means 47. Since the elastic plate 49 is installed, even though the top surface of a container or a lid is rough, proper sealing can be accomplished. A cooling means 48 is installed in the middle of the pressing unit 43. At a top end of the pressing unit 43 there is a injection mouth 64 through which cooling water is provided. The cooling water flows along a water passage 66 including the cooling means 48 portion and is exhausted from an exhaust mouth 65. By such a structure, only a part that is essential for heat sealing is heated while other parts that are not essential for heat sealing and are easy to be damaged by the heat are cooled, so that such damages can be prevented. The inside structure of the pressing unit 43 is not limited to the structure described above. It can freely be arranged according to a demand. For example, it can be structured such that the hot melting means 47 or the cooling means 48 is positioned at the bottom front or at the back and so forth. The press-sealing means according to the present invention is not only used in the fill-and-pack in a non-germ atmosphere machine but it is also used in fields, such as a hot stamping and a pressing, in which adjusting a pressing surface of a means corresponding to an inclination of an object is significantly important. The remarkable effects of the press-sealing means are as follows. Since the center bottom of the pressing unit 43 is held by a universal coupling 46 secured to the bottom end of the supporting rod 42, when the top surface of an object such as a container is inclined, the pressing unit 43 easily inclines corresponding to the object's inclination. Further, since the distance between the work fulcrum of the universal coupling 46 and the undersurface of the pressing unit 43 is small, the sliding gap of the undersurface of the pressing unit 43 is minimized. Since the balancers 44 are installed to the undersurface of the base plate 41, the position of the pressing unit 43 is properly balanced, and the pressing unit 43 can easily be inclined corresponding to the inclination of an object such as a container agaist the elastic force of the balancers 44. Since the stoppers 50 are secured in the securing holes 52, the pressing unit 43 is prevented from rotating in a circumferential direction and from sliding a lid 39 in the same direction thus sealing it improperly. The stoppers 50 are supported by the elastic material 51 installed in the securing holes 52, so that the pressing unit 43 is allowed to incline against the elastic force of the elastic material 51. As a result, even though the top surface of an object such as a container and a lid is inclined, a lid is prevented from being sealed improperly and a process of the press-sealing can accurately be accomplished. By operating a positioning means and the press-sealing means unitedly-----pressing and sealing a lid on a container by the press-sealing means while adjusting the proper position of the container and supporting it from underneath by the positioning means-----a lid can always properly be sealed on the container.

Claims: A press-sealing means comprising a pressing unit (43) connected with a supporting rod (42) via a universal coupling (46) and being pushed downward by a cylinder (45), wherein the pressing unit comprises a heater (63), characterized in that the pressing unit (43) is placed beneath a base plate (41) which is pushed downward by the cylinder (45), wherein the supporting rod (42) is secured to the undersurface of the base plate (41) and connected with the center bottom portion of the pressing unit by the universal coupling (46), and that a balancer (44) is provided between base plate (41) and pressing unit (43). A press-sealing means as claimed in claim 1 wherein either one or both of a hot melting means (47), that heats and melts an object for sealing, and a cooling means (48), that cools parts that should not be heated, be installed in said pressing unit (43). A press-sealing means as claimed in claim 1 wherein a elastic plate (49) is installed to the undersurface, a pressing surface, of said pressing unit (43). A press-sealing means as claimed in claim 1 wherein one end of a stopper (50) is fixed to either said pressing unit (43) or said base plate (41) and the other end of said stopper is held by a elastic material in a securing hole (52) formed either on said pressing unit or said base plate. A press-sealing means as claimed in claim 1 wherein a guide shaft (54) is installed such that the top portion thereof is installed movably in a hole formed at the edge portion of said base plate (41) while the bottom portion thereof is fixed to a fixing plate (53) which is positioned beneath said base plate, and a spring is provided around said guide shaft in such a manner that the top face thereof is caused to press elastically the undersurface of said base plate (41) while the bottom face thereof is caused to press elastically said fixing plate (53). A press-sealing means as claimed in claim 1 wherein one end of a sliding plate (56) which holds said fixing plate (53) such that said fixing plate is capable of sliding thereon, is held rotatably between certain angulars by a bearing, and the other end of said sliding plate is connected to a cylinder. A press-sealing means as claimed in claim 1 that is positioned over a positioning means and that seals a lid (39) on a container (12) after said container is properly positioned and supported from underneath by said positioning means.

Inventors: FUJITA MAMORU, HANDA TADASHI, HATANAKA KOHICHI, MOGI KATSUYUKI, SHIBAUCHI YOSHITO, TANAKA TATSUO, FUJITA, MAMORU, HANDA, TADASHI, HATANAKA, KOHICHI, MOGI, KATSUYUKI, SHIBAUCHI, YOSHITO, TANAKA, TATSUO
Applicants: SNOW BRAND MILK PROD CO LTD, YOSHINO KOGYOSHO CO LTD, SNOW BRAND MILK PRODUCTS CO., LTD., YOSHINO KOGYOSHO CO., LTD.
Application year: 1989
Main classification: B65B7
IPC codes: B65B7, B29C65