METHOD FOR FIXING CHROMATED COPPER ARSENATE TREATING AGENTS IN WOOD

Abstract: A method for fixing chromated copper arsenate agents in wood by treating the wood with a fixing agent selected from the following: a) b) NH₂O-R₂; c) R₂-NHOH; and d) R₃-COOH wherein R₁ is the same or different and is hydrogen, phenyl or an alkyl group having 1 to 4 carbon atoms, R₂ hydrogen or an alkyl group having 1 to 4 carbon atoms and R₃ is (R₄)₂(HO)C- or R₄OOC- and R₄ is hydrogen, an alkyl group having 1 to 4 carbon atoms, phenyl or pyridyl.

Description: THE PRESENT INVENTION relates to the preservation of wood and, in particular, the preservation of wood by means of chromated copper arsenate solutions. US-A-4732817 discloses a method of preserving wood in which the wood is first treated with a tannin extract and is then further treated with an aqueous solution of a fixative to prevent leaching of the extract during use of the wood. The tannin extract may be combined with salts of zinc, chromium, copper, iron, or aluminium. The wood, after impregnation with the tannin or tannin/metal salt mixture, is subsequently impregnated with an aqueous solution of a fixative comprising a non-ionic or cationic surface active agent. The preservation of wood under pressure with various chromated copper arsenate (CCA) solutions is well known in the art. Such solutions are described, for example, in the American Wood Preservers' Book of Standards (1987), Section P5-86, pages 2 and 3. Fixation is a process whereby CCA solutions undergo reaction with wood to be relatively insoluble. The process involves the reaction of hexavalent chromium with wood to give trivalent chromium and a corresponding reduction in acidity, thereby producing insoluble CCA-wood compounds. The reaction of hexavalent chromium with wood is slow at ambient temperatures, typically requiring several days for completion. The reaction can be accelerated by heat. In order to enhance fixation of CCA-wood commercially, a variety of heating techniques have been developed which include kiln drying, steam treatment, and microwave treatment. A disadvantage, however, of such techniques is that they require considerable capital investment and are time consuming. It is, therefore, the object of the present invention to provide a means for fixing aqueous CCA chemicals in wood both quickly and inexpensively. According to the invention, there is provided a method for fixing chromated copper arsenate agents in wood comprising the steps of treating the wood with chromated copper arsenate and then treating the chromated copper arsenate treated wood with a fixative agent selected from the group consisting of compounds having the formula (a) (b) NH₂0 - R₂; (c) R₂ - NHOH; and (d) R₃ - COOH, and salts thereof, wherein R₁ is the same or different and is selected from the group consisting of hydrogen, phenyl or an alkyl group having 1 to 4 carbon atoms, R₂ is selected from the group consisting of hydrogen and an alkyl group having from 1 to 4 carbon atoms and R₃ selected from the group consisting of (R₄)₂(HO)C- and R₄00C- wherein R₄ is selected from the group consisting of hydrogen, an alkyl group having 1 to 4 carbon atoms, phenyl and pyridyl. Hydrazine is an example of the compounds having the first formula above. It is a commonly used reducing agent and anti-corrosion material. As a reducing agent, it is capable as follows of reaction on both acid and alkaline solutions: N₂H₅⁺ → N₂ + 5H⁺ + 4e' and N₂H₄ + 40H⁻ → N₂ + 4H₂0 + 4e' giving nitrogen as a by-product. The reaction of hydrazine with chromium (IV) is: 3N₂H₅⁺ + 4 Cr0₄²⁻ 17H⁺ → 3N₂ + 4 Cr³⁺ + 16 H₂0 with the by-products being nitrogen and water. Alpha-hydroxylamine and beta-hydroxylamine are, respectively, examples of the compounds having the second and third formula above. They are reducing agents and their reaction with chromium (IV) is: 6 NH₂0H + 2 Cr0₄²⁻ + 10H⁺ → 3 N₂ + 2 Cr³⁺ + 14 H₂0 with the by-products of hydroxylamine being nitrogen and water. Included in the compounds having the fourth formula, above, are a variety of materials which enhance chromium (VI) oxidation reactions. These materials are capable of forming mono- and di-esters with chromic acid. Among these are oxalic acid, glycolic acid, 2-hydroxy-2-methylbutyric acid, and mandelic acid. The mono-Cr(VI) esters are typified by five membered rings: Brief Description of the Drawings The present invention is further explained with reference to the accompanying drawings in which:- FIGURE 1 is a graph of CCA fixation versus temperature for various temperatures in a full cell treating process; FIGURE 2 is a graph of CCA fixation versus temperature for two temperatures in a modified full cell treating process; FIGURE 3 is a graph of hydrazine penetration versus concentration and time at pressure for various concentrations of hydrazine; and FIGURE 4 is a graph of hydrazine retention and penetration versus pressure for one plant trial described herein. Detailed Description While the preparation of CCA solution is well known, the preparation of one type (50% concentration, Type C) would be accomplished by first charging a stirred vessel with 39 parts water and then adding 28 parts of 76 percent H₃As0₄ (arsenic acid) solution. (As₂0₅ is present as H₃As0₄). 23.75 parts Cr0₃ flake or crystal is then added and stirred until dissolved. 9.25 parts Cu0 powder is then added. The Cu0 is stirred until it is dissolved. The reaction with Cu0 is exothermic and the temperature should not exceed 82°C (180°F). The resulting solution is red-brown in colour and has a density of 1.82 g/cc. It would be diluted with water to 0.5-4.0 percent concentration before use. The wood is treated in a steel pressure cylinder, typically 1.8m (6 ft) to 2.m (8 ft) in diameter and 18m (60 ft) to 36m (120 ft) long. The wood is loaded on wheeled trams, rolled into the cylinder and the cylinder closed and sealed. An initial vacuum is drawn on the cylinder to remove air from the wood cells, then the treating solution is admitted to the cylinder and pressure applied, typically 10.2 atm. (150 p.s.i.g.). After a period of time, the cylinder is drained and a final vacuum pulled on the cylinder to remove excess solution that would otherwise ooze out slowly, causing the wood to drip. The final vacuum is typically about 650 mm (26 inches) of mercury. Two basic variations of treating cycle are currently in use, "full cell" and "modified full cell", distinguished by how much initial vacuum is used. Full cell cycles, so called because the wood cells are filled with solution, use a "full" vacuum of about 650 to 700 mm (26 to 28 inches) of mercury, whatever the equipment can reach. Modified full cell cycles use a partial initial vacuum, anywhere from 175mm (7 inches) to 500mm (20 inches). Although it is not extensively used on an empty cell cycle procedure in which there is no initial vacuum and sometimes even a few p.s.i.g. of initial air pressure could also be employed. The amount of air in the wood cells when the solution is introduced will largely determine how much solution is retained by the wood and, hence, how long it will take to dry after treatment. In the method for the present invention a cycle that permits impregnation of the wood with a second solution is desired. Typically, the wood is treated by the modified full cell cycle after which the second, fixative solution is introduced to the cylinder. A second modified full cell cycle is similarly used for this second treatment with the fixative agent. The fixative solution consists of about 0.5 to 4.0 weight percent by weight reagent. Normally about 1.0 to 2.0 percent is used for adequate CCA wood fixation. To further explain the method and composition of the present invention and demonstrate its advantages over the prior art, the following examples and comparative tests are provided. Comparative Test 1 This test demonstrates results for thermal fixation in a full cell treating cycle. Thirteen 37mm (1½ inch) blocks of southern yellow pine were pressure treated with a 2.00 percent CCA oxides solution, made by diluting a 50 percent WOLMANAC concentrate with de-ionized water. The treating cycle consisted of 10 minutes at vacuum, 600mm (24 inches) of mercury, and 30 minutes at 10.2 atm (150 p.s.i.g.) pressure. The treating data are given in Table 1. Samples 1-3 were placed in a desiccator over water and maintained at 50° C. Similarly, samples 4-6, 7-9 and 10-12 were maintained at 23, 4 and 80°C, respectively. Sample 13 was squeezed immediately after the CCA treatment using a hydraulic press to yield about half the total impregnated solution. The remaining blocks were removed at various time intervals and similarly squeezed. Chromium (VI) content was measured immediately by titration with standardized iron (II) solution. The percent fixation was calculated using the equation The results of these experiments are summarized in Table 2 and graphically illustrated in Figure 1 for full cell treating cycle. (1) Cr(VI) content in treating solutions. (2) Cr(VI) content in extrudate obtained by squeezing blocks. Comparative Test 2 This test demonstrates results for thermal fixation in a modified full cell treating cycle. Twelve 37mm (1½ inch), southern yellow pine blocks were treated with a 2.00 percent CCA oxide solution. The modified full cell cycle used consisted of two minutes initial vacuum (250mm of mercury)(10 inches of mercury), thirty minutes at 8.2 atm. (120 p.s.i.g.) pressure and thirty minutes at 625 mm (25 inches) of mercury final vacuum. The treating data are given in Table 3. Samples 1-6 were placed in a desiccator, over water to prevent drying, and maintained at 23°C. Samples 7-12 were also placed in a desiccator as above, however, these samples were maintained at 80°C. At various time intervals, samples were removed (two samples at 23°C and three at 80°C) and squeezed via a hydraulic press. These extrudates were immediately titrated with standardized iron (II) so as to determine the remaining, unreduced, soluble chromium (VI). The results of these experiments are summarized in Table 4 and illustrated in Figure 2. Example 1 Two laboratory studies were performed using 0.5 and 1.0% aqueous hydrazine solutions, prepared by diluting 85% hydrazine hydrate, as the second solution for rapid fixation. The experimental technique involved the use of 37 mm (1.5 inch) southern yellow pine blocks and the "squeeze method". The treating cycle used a 2.0% CCA modified full cell to give a nominal 0.4 pcf CCA oxides followed by hydrazine solution modified full cell. The treating cycle used is given in Table 5. The treating data for the 0.5 and 1.0% hydrazine treatments are given in Tables 6 and 7, respectively. Blocks from each treatment with CCA-C/hydrazine were "squeezed" via a hydraulic press to obtain solution for chromium (VI) analysis. No chromium (VI) could be detected. Thus, fixation was 99+ percent complete in this laboratory study. Example 2 Experiments were performed using end sealed 37mm x 87.5mm x 175mm (1.5 x 3.5 x 7.0 inch) samples which illustrated the impact of hydrazine concentration and time at a specific pressure (10.2 atm. (150 p.s.i.g.)). These results are summarised in Table 8 and illustrated in Figure 3. Example 3 A scale-up of the dual, modified full cell CCA-hydrazine treatment was done. A computerized 0.9m x 3.6m (3' x 12') treating cylinder was used for the scale-up activity. The system was placed in manual mode and the CCA and hydrazine solutions were piped directly into the bottom of the cylinder via quick-disconnect hoses. A 1.8% CCA-C solution was prepared from a commercial 50% concentrate. The 1.0% hydrazine was prepared from MOBAY 85% hydrazine hydrate. The treatment of some nine cubic feet of southern yellow pine lumber stock is given in Table 9. Examination of cross-sections from this treatment of lumber showed hydrazine penetration or CCA fixation of approximately 6 mm (0.25 inch). Drips from this charge of lumber and two others were collected and analyzed by atomic absorption spectroscopy. These analyses along with a typical analysis of a 1.8% CC-C solution are given in Table 10. The CCA content of these drips are two to three orders of magnitude less than the CCA treating solution and are approaching values that might be obtained by the EP Toxicity Test for CCA-C /southern yellow pine sawdust, i.e. 5-10 ppm for each element. A charge of pole stubs was similarly treated in the pilot plant cylinder. The treating data and cycles are given in Table II. After treatment and drying, these stubs were cut in half to reveal the depth of hydrazine penetration and CCA fixation. For southern yellow pine, the hydrazine penetration ranged between 6 mm (0.25 inches) to total penetration of the sapwood. For the red pine and lodge pole pine, the hydrazine penetrations ranged between 6mm to 18mm (0.25 to 0.75 inches). Example 4 A plant trial was conducted using a 1.8-1.9 percent CCA-C solution prepared by diluting WOLMAN concentrate, and a 1.0% hydrazine solution, made by diluting MOBAY 85 percent hydrazine hydrate. The wood was nominal 5 cm (two inches) southern yellow pine lumber and is described in Table 12. The treating data for this trial are given in Table 13 for both the CCA and hydrazine cycles. Samples of lumber were obtained from each charge. Cross-sections indicate hydrazine penetration ranged from 0.8 mm (1/32 inch) to 95 mm (3.8 inch) depending on the applied pressure. The hydrazine penetration and CCA wood fixation was 9.4mm (3/8 inch), 3.1mm (1/8 inch), 1.6mm (1/16 inch) and 0.8mm (1/32 inch) for charges 1 to 4 respectively. These hydrazine solution retentions and depth of penetrations are plotted in Figure 4. Example 5 This example demonstrates the use of hydroxylamine. A 2.00% CCA-C solution was prepared by diluting 1.53.6g of 52.1% WOLMAN ® concentrate with 3846 g water. The 2.00% hydroxylamine sulfate was prepared by dissolving 60.0g hydroxylamine sulfate in 2940 g water. A dual modified full cell cycle was used for treating 37mm (1.5 inch) southern yellow pine blocks. The cycle and treating data are described in Table 14. The blocks were squeezed via a hydraulic press immediately after treatment. No chromium (VI) was detected in the extrudate. Thus fixation of CCA wood was 99+ percent complete. Example 6 This example demonstrates the use of oxalic acid. Twelve 37 mm (1.5 inch) blocks of southern yellow pine were treated in dual modified full cell treating cycles. The cycles used are described in Table 15. The treating data are reported in Table 16. These treated blocks were placed in a desiccator, above water to prevent drying at 23°C. At various time intervals, these blocks were removed and "squeezed". The three extrudates were combined and the chromium (VI) was analysed as above. The analyses are given in Table 17. Increasing the concentration of oxalic acid in subsequent experiments to 2.0 percent, gave 99+ percent fixation based on chromium (VI) in the extrudate within 0.10 day. Treating Cycle for Dual Modified Full Cell Chemical Fixation CCA-C First Cycle Hydrazine Second Cycle Initial Vacuum, mm HG 25 (10 in) 25 (10 in) Pressure (atm) 10.2 (150psig) 10.2 (150psig) Pressure, minutes 30 30 Final Vacuum, mm HG 675 (27 in) 675 (27 in) Final Vacuum, minutes 30 30 Hydrazine Penetration vs Hydrazine Concentration and Time at Pressure Hydrazine, % Depth of Penetration, in cm. 15 min. 30 min. 0.5 0.625 (0.25 in) 0.85 (0.34 in) 2.0 0.95 (0.38 in) - 4.0 1.25 (0.50 in) 1.875 (0.75 in) Analysis of Drips from Hydrazine Fixed CCA-C Treated Lumber Element Drips (ppm) 1.8% CCA-C Cr 5-17 4400 Cu 5-14 2700 As 20-45 4000 Plant Trial Chemical Fixation Charge Descriptions Charge No. Pieces Charge Description 1 132 5cm x 20cm x 4.8m (2" x 8" x 16') 1500 5cm x 20cm x 1.8m (2" x 8" x 6') 2 132 5cm x 20cm x 4.8m (2" x 8" x 16') 432 5cm x 10cm x 3.6m (2" x 4" x 12') 300 5cm x 25cm x 3.6m (2" x 10" x 12') 3 492 5cm x 25cm x 3.6m (2" x 10" x 12') 132 5cm x 20cm x 4.8m (2" x 8" x 16') 4 216 5cm x 20cm x 4.8m (2" x 8" x 16') 100 5cm x 25cm x 3.6m (2" x 10" x 12') 600 5cm x 20cm x 2.4m (2" x 8" x 8') Treating Cycle for Dual Modified Full Cell Chemical Fixation: Oxalic Acid CCA First Cycle Oxalic Acid Second Cycle Initial Vacuum, mm Hg 250 (10") 675 (27") Initial Vacuum, minutes 5 30 Pressure, atm. 10.2 (150 psig) atmospheric Pressure, minutes 30 60 Final Vacuum, mm Hg 675 (27") 675 (27") Final Vacuum, minutes 30 30 CCA Fixation : Chemical Fixation via Oxalic Acid (1.25%) Time Days Percent Fixation 0.12 96 0.23 99+ It will be appreciated that there has been described a method for effectively fixing CCA treating agents in wood. Although the invention has been described with a certain degree of particularity, it is to be understood that the present disclosure has been made as an example and that the scope of the invention is defined by what is hereafter claimed.

Claims: A method for fixing chromated copper arsenate agents in wood comprising the steps of treating the wood with chromated copper arsenate and then treating the chromated copper arsenate treated wood with a fixative agent selected from the group consisting of compounds having the formula (a) (b) NH₂0 - R₂; (c) R₂ - NHOH; and (d) R₃ - COOH, and salts thereof, wherein R₁ is the same or different and is selected from the group consisting of hydrogen, phenyl or an alkyl group having 1 to 4 carbon atoms, R₂ is selected from the group consisting of hydrogen and an alkyl group having from 1 to 4 carbon atoms and R₃ selected from the group consisting of (R₄)₂(HO)C- and R₄00C- wherein R₄ is selected from the group consisting of hydrogen, an alkyl group having 1 to 4 carbon atoms, phenyl and pyridyl. The method of claim 1 wherein the wood is treated with hydrazine. The method of claim 1 wherein the wood is treated with alpha-hydroxylamine. The method of claim 1 wherein the wood is treated with beta-hydroxylamine. The method of claim 1 wherein the wood is treated with oxalic acid. The method of claim 1 wherein the wood is treated with glycolic acid.

Inventors: BRAYMAN, THERON R., PASEK, EUGENE A., WALL, GREGORY D.
Applicants: HICKSON CORPORATION
Application year: 1989
Main classification: B27K3
IPC codes: B27K3