METHOD TO ENGAGE AND INSERT SLIVER INTO FREE FIBRE SPINNING UNITS AND DEVICE WHICH EMPLOYS THE METHOD

Abstract: Method to engage and insert sliver into spinning units of machines employing the free fibre spinning system, the spinning units (20) being fed by spinning cans (13) which hold sliver (23) of fibres and which, when emptied, are advantage­ ously, but not only, filled with sliver (23) distributed by a movable unit (11) able to run along the sides of the spinning machines and to carry out the filling of the cans (13) in correspondence with the spinning unit (20) requiring the filling, the engagement and insertion of sliver (23) in the spinning unit (20) being carried out automatically by means comprised in the movable unit (11) when the required quantity of sliver (23) has been deposited in the spinning cans (13) and when those cans (13) have been placed in their working position at the respective spinning units (20), the engagement and insertion of the sliver (23) in the spinning unit (20) consisting of the following working steps: - the positioning of a segment of sliver (23), located between a coiler (24) and a spinning can (13), on a vertical plane and horizontal plane, - the clamping of that segment of sliver (23), - the engagement and gripping of the segment of sliver (23) in a zone other than that of the clamping, - breakage of the sliver (23), - the positioning of the end of the sliver (23) thus gripped and broken in correspondence with the intake of a condenser (45) of the spinning unit (20), - introduction of the end of the sliver (23) in the intake of the condenser (45) and the substantially simultaneous introduction of air under pressure downstream of the intake of the condenser (45) , - the release of the end of the sliver (23) from the position at which it has been gripped, - aspiration and thrusting of the end of the sliver (23) into the spinning unit (20), - repositioning of all the working means during an inactive phase, and - restarting of the spinning process on the spinning unit (20) thus operated. Device to engage and insert sliver (23) into spinning units (20), which employs the above method and comprises the following mutually cooperating assemblies: - an assembly (22) to position a segment of sliver (23) on a vertical plane and a horizontal plane, which assembly is positioned in a space in a movable unit (11), - an assembly-holder support (25) able to move on a horizontal plane in the movable unit (11), - an element (40) to clamp the sliver (23), - a means (27) to manipulate the sliver (23), with grippers (28) to engage the sliver (23), - an assembly (31) to inject air under pressure into a condenser (45) of the spinning unit (20), this injection assembly (31) being equipped with an air ejector (32), - means to actuate the above devices, and - control and consent means (39-41-43-47) for the various steps of the cycle to engage and insert the sliver (23).

Description: This invention concerns a method to engage and insert sliver into free fibre spinning units. To be more exact, the invention concerns a method which arranges to carry out automatically the engagement of sliver held in cans feeding spinning units and the insertion of the sliver into the condenser of the spinning unit, this condition being suitable for the automatic or manual restarting of the spinning unit. The method provides for these operations to be carried out advantageously, but not only, in cooperation with a movable unit that performs automatic filling of sliver into empty cans. The invention concerns also a device which employs the above method. Methods and devices suitable to carry out the engagement and automatic insertion, into a free fibre spinning unit, of sliver taken from cans that feed such spinning unit are not known in the state of the art. It is known that in the spinning field manual systems are still mainly employed for the conveying and positioning of cans holding sliver of fibres at the feeding positions on the spinning units. Full cans coming from intermediate storage points or directly from the sliver production machines are conveyed on appropriate trolleys by the personnel serving the machines and are positioned near the machines to form momentary storage zones. The spinning machine operatives use the full cans by substituting them for the empty cans and viceversa and insert the end of the new sliver into the relative spinning unit, thus arranging for start-up of a new spinning process. This start-up may be performed by hand by the machine operative or automatically by means with which the spinning machine may be equipped. Many proposals have been made to overcome the problem of replacement of empty cans with full cans. Among such proposals we may cite and refer hereinafter in this disclosure, without thereby restricting the scope of the invention, to a solution which provides for a movable unit able to run along at least one side of the spinning machine and suitable to fill an empty can in its working position (EP-A-270 164). For this filling process the sliver is taken from a sliver container of a large size which generally holds a quantity of sliver which is a multiple of that held in a spinning can, the container being momentarily firmly secured to the movable unit. When the can has been filled with fresh sliver, it is necessary to tackle the problem of how to engage the end of the sliver and insert it suitably into the corresponding spinning unit in such a way that it will be correctly positioned for start-up of the new spinning process. The present applicant has studied, tested and obtained a method and a device suitable to overcome the problem of the engagement and insertion of the end of the sliver into spinning units, which are advantageously of the free fibre type. The invention is described by the content of Claims 1 and 9, whereas the dependent claims illustrate different features of the invention. As we said above, the invention is applied advantageously to machines employing the free fibre spinning system or open-end machines but can also be used in other textile machines which process sliver or roving and in which it is necessary to manipulate the sliver or roving so as to insert it in appropriate positions. The invention provides for a segment of sliver of a desired length to emerge from a spinning can when that can is located in its working position in correspondence with a spinning unit. The segment of sliver is so positioned that it is accessible to means which can manipulate it and which in this example are borne on the movable unit. In this case the segment of sliver is positioned momentarily between the outlet of the means distributing sliver in the cans, or coiler, and located on the movable unit and the upper surface of depositing sliver in the can. An assembly to position the segment of sliver arranges to determine the position of that segment on the vertical plane and horizontal plane so as to cooperate with an element that clamps the segment of sliver. A manipulator performs the engagement and gripping of the segment of sliver in a zone other than that of the clamping; this zone is more outwardly placed in relation to the movable unit than the clamping zone and is closer to the spinning unit. The manipulator carries out in succession the breakage of the sliver, the rotation of the end of the sliver thus broken so as to face it towards the spinning unit, the approach of the sliver to the condenser of the spinning unit and the insertion of that end into the condenser by a desired length. During the step of insertion of the end of the sliver into the condenser, air under pressure is injected into the condenser downstream of the insertion point by a suitably fed movable ejector comprised on the movable unit. Injection of air into the condenser causes the aspiration and conveying of the end of the sliver, which is thrust into the spinning unit in correspondence with a small card of the spinning unit. During this step the manipulator has released its grip on the segment of sliver. The other end of the torn sliver remains emerging from the sliver distributor of the movable unit and will form the first portion of sliver deposited in the next filling of the can. Suitable motor means and actuators are fitted to the movable unit to carry out the above operations with each spinning unit requiring them. Sensors are also comprised to control the individual steps and to enable the successive steps to be carried out. As we said earlier, we have described so far a preferred embodiment of the invention in relation to a movable unit that fills empty cans at their usage site. The invention will be applied in the same way to other embodiments, such as those which provide, for instance, for replacement of an empty can with a full one where the full can is conveyed by a movable unit to the spinning unit requiring an exchange of cans and where the empty can is loaded on the movable unit so as to be conveyed to suitably equipped storage zones. The attached figures, which are given as a non-restrictive example, show the following:- Fig.1 shows a lay-out of a spinning shop in which this invention can be applied; Fig.2 shows an enlarged detail of Fig.1; Figs.3a to 3g show diagrams of the steps of the method of the invention; Figs.4a to 4d show diagrams of the positions of an assembly that positions the segment of sliver; Fig.5 gives a diagram of a detail of a step of the method according to the invention; Figs.6a to 6c show diagrams of the steps of insertion of the sliver into a spinning unit; Fig.7 is a front view of the assembly that positions the segment of sliver; Fig.8 is a view from above of the assembly of Fig.7; Fig.9 is an enlarged partial side view of the assembly of Fig.7. Fig.1 shows a lay-out of a spinning shop in which open-end spinning machines 10 are served by movable units 11 able to run on rails 12 near the working sides of the open-end spinning machines 10. Each spinning unit of the spinning machine 10 is fed with a sliver of fibres 23 held in a spinning can 13 suitably positioned before the respective spinning unit 20 in the lower part of the spinning machine 10. When the spinning can 13 has been emptied, it is withdrawn from its position at the spinning machine 10 by the movable unit 11, is re-filled with sliver 23 and then repositioned at the spinning machine 10. Sliver 23 to re-fill the spinning can 13 is taken from a large-sized container 14, which is generally employed at appropriate drawing frames and travels firmly fixed to the movable unit 11 during its travel along the spinning machine or machines 10. In the lay-out of Fig.1 a temporary storage zone 16 for full cans 114 and empty cans 214 is provided between the sliver production shop, for instance the shop for drawing frames 15, and the spinning shop. The full cans 114 coming from the drawing frame shop 15 are sent on a movable conveyor circuit 17, which makes them pass one of the ends of the spinning machines 10. At this position there is a connecting junction 18, through which the full cans 114 are sent on a transfer path 19 connected to the runway of the movable units 11, which collect the full cans whenever a signal advises that they are required. Empty cans 214 follow the opposite path. Fig.2 gives a diagram of the movable unit 11 running on a rail 12 at one end of the spinning machine 10. The position marked with lines of dashes of the movable unit 11 refers to the first working position on the spinning machine 10. Fig.3a gives a diagram of the first step in the cycle, where the contents of the spinning can 13 are exhausted, the can being located in its working position below the spinning unit 20. A positioner assembly 22 to position a segment of sliver 23 stretching between the spinning can 13 and a coiler 24 is included in an appropriate space 21 on the movable unit 11. This positioner assembly 22 is shown in Figs.4 in the various working positions relating to the connected steps of Figs.3 but is always rotated by 90° on a vertical plane as compared to its arrangement in Figs.3. An assembly-holder support 25 is also included in the movable unit 11 and is connected to an actuation means, for instance a jack 26, which moves the assembly-holder support 25 on a horizontal plane. A manipulator 27 is fitted to the assembly-holder support 25 and consists of grippers 28 connected to a means for rotary actuation on a vertical axis, for instance a first rotary cylinder/piston actuator 29, and of a gripper actuation means 30 and of a means for rotary actuation of the grippers 28 on a horizontal axis, for instance a second rotary cylinder/piston actuator 42. In Fig.3a the manipulator 27 is shown separately, enlarged and rotated by 90° on a vertical plane as compared to its position in the figure. An injection assembly 31 to inject air under pressure within the spinning unit 20 is also fitted to the assembly-holder support 25 and consists of an ejector 32 connected to suitable means to feed compressed air and of a rotary actuation means, for instance a third rotary cylinder/piston actuator 33. The positioner assembly 22 comprises an arm 34 which is actuated by a suitable actuator means, for instance a jack 35, so as to be arranged on a substantially horizontal plane against an abutment 36 (see Fig.4b). The arm 34 bears two sliders 37-137 driven by respective jacks 38-138 along the arm 34 in opposite directions to each other. Vertical lifting of the arm 34 lifts the segment of sliver 23 upwards (Fig.3b); attainment of the end-of-travel position is detected by a first sensor 39, which by means of the jacks 38-138 actuates the sliders 37-137 to bring about the required positioning of the sliver 23 on a horizontal plane. Attainment of the end-of-travel position of the arm 34 coincides with clamping of the segment of sliver 23 in cooperation with a clamping element 40 (see Fig.5) solidly fixed to the structure of the movable unit 11. Attainment of the end-of-travel position of the arm 34 coincides also with positioning of the segment of sliver 23 between the open grippers 28 of the manipulator 27. The gripper actuation means 30 closes the grippers 28 on the sliver 23; the jack 26 then actuates the assembly-holder support 25 and thus obtains breakage of the segment of sliver 23 between the clamping element 40 and the grippers 28 (Fig.3c). During its horizontal travel the assembly-holder support 25 cooperates with a second sensor 41, which causes actuation of the first rotary cylinder/piston actuator 29 of the manipulator 27, which obtains a rotation of 180° of the end of the broken sliver 23 on a vertical axis. Likewise, the second sensor 41 actuates the second rotary cylinder/piston actuator 42 of the manipulator 27, which obtains a rotation of 90° of the end of the torn sliver 23 (see Fig.3e) on a horizontal axis. At the same time, owing to the action of the second sensor 41 the jack 35 has brought the arm 34 to the space 21 after the sliders 37-137 have been returned to their inactive position by the action of the respective jacks 38-138 (see Fig.4d). The assembly-holder support 25 during its travel cooperates with a third sensor 43 which actuates the third rotary cylinder/piston actuator 33, which in turn causes rotation (see Fig.3e) of the ejector 32 and positions the latter substantially on the same axis as an air-intake pipe 44 of the condenser 45 of the spinning unit 20 (see Fig.6a). At an end-of-travel adjustable stop referenced with 46 in Fig.3f the assembly-holder support 25 cooperates with a fourth sensor 47 that actuates the third rotary cylinder/piston actuator 33 to position the ejector 32 in line with the pipe 44, this positioning being controlled by an abutment 48. The sliver 23 is vertically coaxial with the intake of the condenser 45 and is introduced thereinto by the vertical action of a jack 49 (see Fig.3g). Introduction of air into the pipe 44 and the simultaneous release of the sliver 23 by the grippers 28 causes insertion of the end of the sliver 23 by aspiration into the condenser 45 and the thrusting of the sliver 23 into the spinning unit 20 itself. According to a variant the introductions of air and of the sliver 23 into the condenser 45 take place in directions at angles less than 90° to each other, including 0°. The movable unit 11 itself can give the signal that the spinning unit 20 is already arranged to restart spinning, and this can take place by hand or automatically by means of means included in the more automated open-end spinning machines 10. When all the means have been re-set to their inactive position the movable unit 11 is ready to operate on a successive spinning unit 20 which makes a request therefor. Figs.7, 8 and 9 show a constructional embodiment of the arm 34 of the device according to the invention. This arm 34 comprises two sliver holders 50-150 connected to a guide 51 and cooperating with the sliders 37-137. These sliver holders 50-150 are parallel to each other and spaced apart to enable the grippers 28 to be introduced in the step of engagement of the sliver 23 in cooperation with openings 52-152 included in the sliders 37-137 respectively. The sliver holder 50 is also able to move on a pivot 53 so as to rotate when the segment of sliver 23 is broken by the grippers 28, which move away on a horizontal plane.

Claims: Method to engage and insert sliver into spinning units of machines employing the free fibre spinning system, the spinning units (20) being fed by spinning cans (13) which hold sliver (23) of fibres and which, when emptied, are advantageously, but not only, filled with sliver (23) distributed by a movable unit (11) able to run along the sides of the spinning machines and to carry out the filling of the cans (13) in correspondence with the spinning unit (20) requiring the filling, the method being characterized in that the engagement and insertion of sliver (23) in the spinning unit (20) is carried out automatically by means comprised in the movable unit (11) when the required quantity of sliver (23) has been deposited in the spinning cans (13) and when those cans (13) have been placed in their working position at the respective spinning units (20), the engagement and insertion of the sliver (23) in the spinning unit (20) consisting of the following working steps: the positioning of a segment of sliver (23), located between a coiler (24) and a spinning can (13), on a vertical plane and horizontal plane (Fig.3b), the clamping of that segment of sliver (23) (Fig.5), the engagement and gripping of the segment of sliver (23) in a zone other than that of the clamping (Figs.3b and 5), breakage of the sliver (23) (Fig.3c), the positioning of the end of the sliver (23) thus gripped and broken in correspondence with the intake of a condenser (45) of the spinning unit (20) (Figs.3d, 3e and 3f), introduction of the end of the sliver (23) in the intake of the condenser (45) and the substantially simultaneous introduction of air under pressure downstream of the intake of the condenser (45) (Fig.3g), the release of the end of the sliver (23) from the position at which it has been gripped, aspiration and thrusting of the end of the sliver (23) into the spinning unit (20), repositioning of all the working means during an inactive phase, and restarting of the spinning process on the spinning unit (20) thus operated. Method as claimed in Claim 1, in which the clamping of the segment of sliver (23) takes place automatically at the end of the vertical and horizontal positioning of the sliver (23). Method as claimed in Claims 1 and 2, in which the segment of sliver (23) is already in its engagement and gripping position at the end of its vertical and horizontal positioning. Method as claimed in any claim hereinbefore, in which the breakage of the sliver (23) takes place by the substantially horizontal sliding of the engagement and gripping point in relation to the clamping point. Method as claimed in any claim hereinbefore, in which the end of the sliver (23) is rotated by 180° on a vertical axis of rotation. Method as claimed in any claim hereinbefore, in which the end of the sliver (23) is rotated by 90° on a horizontal axis of rotation. Method as claimed in any claim hereinbefore, in which the insertions of air and of the end of the sliver (23) into the condenser (45) take place in directions substantially at right angle to each other. Method as claimed in any of Claims 1 to 6 inclusive, in which the insertions of air and of the end of the sliver (23) into the condenser (45) take place in directions at an angle of less than 90° to each other, including 0°. Device to engage and insert sliver (23) into spinning units (20), which employs the method of the claims hereinbefore and is characterized in that it comprises the following mutually cooperating assemblies: an assembly (22) to position a segment of sliver (23) on a vertical plane and a horizontal plane, which assembly is positioned in a space in a movable unit (11), an assembly-holder support (25) able to move on a horizontal plane in the movable unit (11), an element (40) to clamp the sliver (23), a means (27) to manipulate the sliver (23), with grippers (28) to engage the sliver (23), an assembly (31) to inject air under pressure into a condenser (45) of the spinning unit (20), this injection assembly (31) being equipped with an air ejector (32), means to actuate the above devices, and control and consent means (39-41-43-47) for the various steps of the cycle to engage and insert the sliver (23). Device as claimed in Claim 9, in which the positioner assembly (22) consists of an arm (34) on which sliders (37-137) slide which position the sliver (23). Device as claimed in Claim 9 or 10, in which the sliders (37-137) slide on the arm (34) in opposite directions. Device as claimed in any of Claims 9 to 11 inclusive, in which the sliders (37-137) include openings (52-152) for cooperation with the grippers (28). Device as claimed in any of Claims 9 to 12 inclusive , in which the manipulator means (27) and the injection assembly (31) are solidly fixed to the assembly-holder support (25). Device as claimed in any of Claims 9 to 13 inclusive, in which the arm (34) of the positioner assembly (22) emerges momentarily from a space (21) in the movable unit (11).

Inventors: GERIN, UMBERTO, LANCEROTTO, FABIO, MERONI, ROBERTO
Applicants: SCAGLIA S.P.A.
Application year: 1989
Main classification: D01H9
IPC codes: D01H15, D01H13, D01H9, D01H4