CONTROL ARRANGEMENT OF A SEWING MACHINE

Abstract: The invention comprises an arrangement for controlling a machine by means of the body movement of the operator. It is used for controlling a sewing machine intended for a handicapped person or for an operator not using the foot control. A pulse (18) consisting of a number of periods 40 kHz sound waves are emitted from a loud-speaker (15). The sound waves are reflected by the head of the operator and a digital circuit measures the time until the sound pulse has returned to the receiver (16). The distance measured to the head of the operator is then used in order to proportionally control the speed of the motor of the machine.

Description: The present invention relates to an arrangement for handling an electrically operated machine, e.g. a sewing machine, by means of a position sensor which gives impulses for determining the operating conditions of the motor. Electric machines generally have a switch or a regulating resistor for controlling the motor. In certain cases these regulating members are provided with an automatic device sensing arizing situations or conditions, e.g. a level regulation, where the sensor might be a float. A sensor can be based on different physical facts such as light, sound, heat, liquid etc. Considering a sewing machine there must, conditionally, always be an operator sitting at the machine and, in this way, being able to keep it operating thanks to her presence and her contacts with the machine. The operator has mostly both her hands busy guiding the working material, and therefore a simultaneous attention to a regulating member would be inconvenient. A possibility of controlling the motor is the arrangement of an accessory with a distance meter which controls the motor of the machine with regard to the operator's distance to the machine, as it is described in the patent publication WO 88/05092. This known arrangement is based on an emitter and a receiver of ultrasound which, depending on the presence of a person at the machine, gives impulses to the control units of the motor and, consequently, determines its operating conditions. In principle the arrangement works in such a way that a pulse of a number of periods of ultra frequent sound is emitted by an emitter. Moreover, the pulse is reflected against the operator and returns to the receiver. A measuring circuit measures the time of the pulse going to and fro, and in that way a measure of the distance between the machine and the operator is obtained. This measure is in the control circuit of the arrangement converted into a signal for controlling the speed of the motor. It can, however, be questioned if an accessory always is the best regulating member and in order to obtained a better freedom of choice between different methods of controlling the motor the present invention has been created. The purpose of the invention is to achieve an arrangement with a sensor on the front side of the machine controlling an electric sewing machine motor by means of a distance meter reacting on the presence of a person at the machine. The arrangement has a derivation circuit sensing the speed of moving objects in front of the machine, which circuit provides an interruption of the motor operation when the speed of the object exeeds a determined maximum value. Moreover, the properties of the invented arrangement are mentioned in the characteristics of claim 1. An embodiment of the arrangement according to the invention is described below with reference to the accompanying drawings, showing in Fig. 1 a vertical projection of a sewing machine with the invented arrangement, Fig. 2 an electric wiring diagram for the arrangement, and Fig. 3 a sketch showing the head of the operator at different distances from the machine. In this instance an electronic sewing machine has been selected provided with a microprocessor and push buttons as control devices which allow simple setting on the machine. It has an electric motor with an electronic speed regulation controlled by a potentiometer. In a conventional type, the latter can be actuated by a foot control but also, as now, by an arrangement in the front of the sewing machine, more precisely, under a cover plate 10 at the end of the sewing machine arm 11. This location of the arrangement has been chosen considering the fact that the operator holds her head approximately right before that part of the machine when the machine is used. In Fig. 3 the machine is shown standing on a table with an operator sitting in front of it. The head of the operator can then be in at least three different positions relatively to the machine as shown with the dashed lines A, B and (the continuous one) C. The operator can then use a push button 12 on the plate 10 which is a so-called calibration button. In addition to that one there is an indicator lamp 13, a change over switch 14 for full and half speed, a loudspeaker 15 and a microphone 16; the latter ones can consist of so-called piezo elements. The components involved are shown in the wiring diagram Fig. 2. The central unit is a microprocessor 17 with a designation indicated on the drawing. It contains amongst other things an oscillator giving an alternating voltage of the frequency about 40 kHz in small short pulses 18. This voltage is supplied to the loud-speaker 15 which thus is working above the audible frequency range and is directed towards the head of the operator. The speed of the sound is about 330 m/s and the way between the machine and the operator not more than 0.5 m. The sound pulses are reflected from the head and received by the microphone 16 where an electric signal arises from each pulse and is passed to a comparator 19. The latter as well as a level indicator 20 have the task of separating the desired reflection pulses from the undesired direct pulse of the loud-speaker to the microphone. The signal from the reflected sound is passed to an input of the time measuring unit of the microprocessor. The time measured is the time period of the sound pulse going from the loud-speaker to the head and back to the microphone. The time measuring made in binary numbers is converted into analogous values in a digital/analogue converter, the output of it is a representative quantity for a speed control of the sewing machine motor. As appears from Fig. 3, the distance between the head and the machine is variable and the time period of the sound pulse depends on that distance. The speed control is effected by programming in such a way that a shorter distance results in a higher motor speed. The limits for the distances providing start and maximum speed of the motor are in Fig. 3 indicated B and C, respectively. The location A in Fig. 3 is of a special significance for the function of the arrangement and for its security< Prior to starting the work with the machine the arrangement shall be calibrated which is carried out by means of the calibration button 12 mentioned above. Sitting in the upright position with the head in location A the operator presses this button and the processor registrates, in an internal memory, the distance as far as this location is concerned; at the same time the indicator lamp 13 lights as a proof of this registration. Through the fact that the processor now follows a program made in advance it takes the steps as mentioned previously in the foregoing. Consequently, only one possibility exists to start the machine after calibration, viz moving the head from A to B according to Fig. 3. During the continuous movement of the head from B to C the motor speed increases successively to the maximum speed at C. In the same way the speed is reduced successively when the head moves from C to B. Head movements, if any, outside B or inside C do not lead to any other condition than that existing at B and C, respectively. Without previous calibration head movements in that area have no influence on the arrangement. If the operator wishes to move the area B-C closer or longer from the machine, a new calibration can be effected by taking a new position A and by activating the button 12. As a supplement to the indicator 13 and for avoiding an unprepared start of the motor the arrangement has a buzzer or the like making a sound just before the motor starts. As a further security detail the processor has a derivation circuit sensing the speed of moving objects in the area A-C, which circuit provides an interruption of the motor operation when the speed of the object exceeds a determined maximum value. A condition for having the arrangement work in the intended way is that the head of the operator is slowly moved between A and C.

Claims: 1. Sewing machine with a position/movement sensor which gives impulses for determining the operating conditions of a driving motor of the machine and is arranged on the machine where it senses the presence of an operator in front of the machine, which sensor includes a calculating device (17), an emitter (15) and a receiver (16) of ultrasound which by the emitter is directed against the operator, and a timer is provided in the calculating device for measuring the time period of ultrasound pulses going to and fro between the sensor and the operator and a converter for converting the timer period into impulses for operating the motor, characterized in that the sensor in the form of a modul is positioned on the front side of the machine, and a derivating circuit is provided to sense changes of speed in the said time period and when the derivata thereof exceeds a maximum value or gets below a minimum value at predetermined time periods the said impulses be cancelled. 2. Sewing machine according to claim 1, characterized in that the calibrating device (17) having an activating element (12) for determining - in a time period - an equavalent distance operator - machine (A) to which the starting of the arrangement, in the way of emitting said impulses, is related. 3. Sewing machine according to claim 1, characterized in that the emitter is a piezo-element (15) connected to an oscillator, the outlet of which emits ultrasound signals in the form of short pulses (18). 4. Serving machine according to claim 1, characterized in that the receiver is a microphone connected to a comparator with a second input connected to a level indicator. 5. Sewing machine according to claim 4 , characterized in that the emitter and the receiver are combined in one unit. 6. Serving machine according to claim 1, characterized in that a light and/or a sound indicator emit a signal when the motor gets started. 7. Sewing machine according to claim 4, characterized in that the said oscillator, time indicator, converter and calibrating device are brought together in one integrated circuit. 8. Sewing machine according to claim 1, characterized in that there is a control unit for reducing the maximum speed of the machine.

Inventors: ALBERTSSON, FRANK ROLAND
Applicants: HUSQVARNA AKTIEBOLAG
Application year: 1989
Main classification: D05B69
IPC codes: D05B69