UPFLOW SLUDGE-BED REACTOR FOR ANAEROBIC PURIFICATION

Abstract: The invention relates to an upflow sludge-bed reactor for anaerobic purification with a feed distribution system (2), a fermentation room (1) and a gas collector-sludge separation device (3, 6), whereby for improvement of the sludge-water contact at least a sheet, fleece, cloth and/or diaphragm (5) is suspended in the fermentation room. The sheet, fleece, cloth and/or diaphragm has preferably a roughened surface and/or is perforated or in another way permeable or made permeable. The sheet, fleece, cloth and/or diaphragm is preferable manufactured from synthetic resin, rubber or natural materials.

Description: The invention relates to an upflow sludge-bed reactor for anaerobic purification with a feed distribution system, a fermentation room and a gas collector-sludge separation device. A similar reactor is, for instance, known from the publication of G. Lettinga et al., Biotechnology and Bioengineering, Vol. XXII, page 699-734 (1980). Ever since the introduction of this reactor in waste water purification only few of the drawbacks previously considered to be representative remained, while all supposed advantages with respect to aerobic methods did appear to be correct. Yet for a long time there clings to the present system the drawback, that the process is not applicable in waste water purification. The conventional reactor system works properly when applied to largely dissolved types of waste water at temperatures above about 20° C, but the system starts to show shortcomings while applying lower temperature-conditions to more complex (that is partially dissolved) and more diluted types of waste water, as they are very frequently occurring in sewage. Therefore a search has been made already for the presence of packing material in the sludge-bed reactor. In an article of G. Lettinga et al., Wat. Sci. Tech. Vol. 15, page 177-195 (1983) the result of the application of packing material in the sludge-bed reactor is described. The disadvantages of the presence of packing material preponderate over the advantage of a better sludge retention. A similar reactor is also known from WO-A-87 05593, describing a two-steps-process in a fermentation reactor, wherein a biological filter in form of packing material or sheets in an inclined position is suspended over the fermentation chamber. It was now found that a better sludge retention with slight channeling, less loss of reactor volume and less obstruction can be obtained with an upflow sludge-bed reactor for anaerobic purification with a feed distribution system, a fermentation room and a gas collector-sludge separation device, characterized in that for improvement of the sludge-water contact at least a sheet, fleece, cloth and/or diaphragm having a roughened surface is suspended in a vertical position in the fermentation room. Since mainly a high sludge retention is pursued, it is advantageous when the sheet, fleece, cloth and/or diaphragm does comprise a permeable material. The permeability may be inherent to the material, but may be obtained, too, by perforation of the sheet, fleece, cloth and/or diaphragm. The applied perforation may increase in size from below to above in order to promote the sludge-water contact. In order to promote the sludge-water contact it is advantageous that the sheet, fleece, cloth and/or diaphragm is manufactured from synthetic resin, rubber or natural materials, while the channeling can be better reduced if the sheet, fleece, cloth or diaphragm possesses elasticity, as well as if by using these sheets, fleeces, cloths and/or diaphragms a suitable formation of compartments is realized in the fermentation room. The real reaction of the sludge with the compounds which are to be digested in the waste water begins at about 40 cm above the feed distribution system, so that the sheet, fleece or diaphragm preferentially reaches from 40-60 cm above the feed distribution system to 0-30 cm below the lower edge of the gas collector-sludge separation device. The total length of the sheet is dependent amongst others from the characteristics of the waste water to be treated, and amounts to 1,2 - 2 m, in which then from 0,4 m of the lower edge an increasing number of larger holes (1-4 cm) are introduced. In a further preferential embodiment of the invention the anaerobic reactor system is sub-divided into a number of modules, which are flown through one after another. For the required proper conveyance of liquid a hydrostatic head of 30-60 cm exists between the modules. Preferentially a drain is applied to each module for draining off the sludge excess. This embodiment of the invention further opens the possibility of execution of one of the modules which are to be flown through, for instance the last one, in such a form, that it can be committed as an expanded granular sludge bed. With this the result of the purification is yet enhanced. The invention is now further elucidated by the accompanying drawings, in which Fig. 1 is a perspective view of a first embodiment of the invention; Fig. 2 is a perspective view of a series connection of units according to fig. 1; and Fig. 3 is a perpendicular cross-section of a further device according to the invention with series connection. In fig. 1 the apparatus, which is represented diagrammatically, has a cylindrical fermentation room (1), in which over the feed distribution system (2) is suspended in this case an assembly (3) of three cylindrical compartments (4), which have been interconnected by diaphragms (5). The whole has been suspended from cables or bars, or is connected to the wall of the fermentation room (1) by diaphragms (not shown). Over the assembly (3) of compartments (4) is provided the gas collector (6), which has been shown only schematically and may also have other shapes, namely may comprise three or more conical gas collectors. For clearness sake the distance between the lower edge of the gas collector (6) and the upper edge of the assembly (3) has been shown in an exaggerated manner; in practice this distance will amount to 0-30 cm and will only partly be visible under the gas collector hood (5) or not be visible at all. Finally the gas collector hood is provided with a gas discharge (7) and the water discharge is present at (8). Feed water enters the reactor through the feed distribution system (2), which shall attend to the obtention of an upward flow as uniform as possible. At a certain distance above this system the gas generation is effected. The fan-shaped inlet pieces (9) of the compartments (4) collect liquid, but especially because of appearing gas production a few rapids will appear giving rise to a limited extent of liquid circulation, which counteracts serious channeling and loss of reactor volume (dead spaces), while the appearance of obstructions is precluded. The apparatus according to fig. 2 comprises essentially three cascade appliances (10, 11, 12) in series connection, which are constructed generally according to the concept suggested in fig. 1. Only the distribution system (13) of the second appliance (11) is fed from the overflow line (15) in appliance (10) and also the distribution system (14) of the third appliance (12) is fed from the overflow line (16) in appliance (11). The apparatus (20) which is shown in outline in fig. 3, works according to the same principle with overflow lines (21, 22). Only here the third cascade step is an extended reactor (23), which may work according to an other principle, namely with a partially expanded bed. An assembly (24) as indicated in the first two steps is no longer necessary in this reactor (23).

Claims: An upflow sludge-bed reactor for anaerobic purification with a feed distribution system, a fermentation room and a gas collector-sludge separation device, characterized in that for improvement of the sludge-water contact at least a sheet, fleece, cloth and/or diaphragm having a roughened surface is suspended in a vertical position in the fermentation room. An upflow sludge-bed reactor according to claim 1, characterized in that by means of sheets, fleeces, cloths and/or diaphragms a suitable formation of compartments in a large part of the fermentation room is obtained. An upflow sludge-bed reactor according to claim 1, characterized in that the sheet, fleece, cloth and/or diaphragm comprising a permeable material or either a material comprising an in upward direction increasingly porous structure. An upflow sludge-bed reactor according to claim 3, characterized in that the material has a fibrous relatively open structure. An upflow sludge-bed reactor according to claims 1-4, characterized in that the sheet, fleece, cloth and/or diaphragm is perforated. An upflow sludge-bed reactor according to claim 5, characterized in that the perforation holes in the sheet, fleece, cloth and/or diaphragm are increasing in size in upward direction. An upflow sludge-bed reactor according to claims 1-6, characterized in that the sheet, fleece, cloth and/or diaphragm possesses elasticity and mobility. An upflow sludge-bed reactor according to claim 7, characterized in that the sheet, fleece, cloth and/or diaphragm is manufactured from synthetic resin, rubber or natural materials. An upflow sludge-bed reactor according to claims 1-8, characterized in that the sheet, fleece, cloth and/or diaphragm reaches from 40-60 cm above the feed distribution system up to 0-30 cm below the lower edge of the gas collector. An upflow sludge-bed reactor according to claims 1-9, characterized in that the sheet, fleece, cloth and/or diaphragm has a length of 1,2 - 2 m, depending amongst others from the characteristics of the waste water to be treated, in which from 0,4 m of the lower edge an increasing number of larger holes (2-4 cm) are introduced. An upflow sludge-bed reactor according to claims 1-10, characterized in that it is subdivided in two or more reactor modules, which are flown through one after another. An upflow sludge-bed reactor according to claim 11, characterized in that a hydrostatic head of 30-60 cm exists between the modules. An upflow sludge-bed reactor according to claim 11, characterized in that in each module a drain for sludge excess is present. An upflow sludge-bed reactor according to claims 11-13, characterized in that one or more of the modules is executed in such a manner that it can be committed as an expanded granular sludge bed.

Inventors: LETTINGA, GATZE, PROF.DR. IR.
Applicants: DHV WATER B.V.
Application year: 1989
Main classification: C02F3
IPC codes: C02F3