IMPROVEMENTS IN OR RELATING TO FEED MECHANISMS FOR LAUNDRY ARTICLES

Abstract: The disclosure relates to a feed mechanism for laundry articles such as sheets comprising a conveyor (13) having a feed end enclosed in a housing (16) and a delivery end (17). The housing has a front wall (19) formed with an elongate inlet port (20) controlled by closure plates (21). Air is evacuated from the housing (16) through a duct (59) extending from below the feed end of the conveyor and closure plate (21) has a multiplicity of ports to which a leading edge of a sheet adheres by reason of the reduced air pressure in the housing. The plate (21) is opened by a ram (46) in response to the location of a sheet on it to draw the leading edge into the housing onto the conveyor and the trailing edge part is drawn in and down into the duct with air flow on both sides to smooth any creases in the sheet. The sheet is drawn from the duct over a smoothing edge (64) onto the conveyor to assist further in smoothing the sheet.

Description: This invention relates to feed mechanisms for feeding laundry articles to laundry equipment for subsequent processing such as ironing machines, folding machines or the like. The expression "laundry article" is intended to encompass fabric articles such as sheets, pillow cases, towels blankets and articles of clothing processed in laundries. My European Patent Publication No. EP-A-0153069 discloses a laundry feeding machine having a conveyor on which articles are fed after being held by a suction holding device at the front of the conveyor. Simultaneously with the release of the article from the suction holding device, suction is applied in the tunnel enclosing the conveyor, and this draws the leading part of the article onto the conveyor. The overall speed of operation of the machine is determined by the speed at which the valves controlling the suction applied to the holding device and the conveyor can be switched on and off and suction established at the respectve zones. It would be desirable to provide a more rapid operation than that which can be achieved with the disclosed machine and it would also be desirable to reduce the complexity of the machine and thereby reduce its costs. This is particularly so in the case of multi-lane versions of the machine in which a wide conveyor has a row of said suction/holding devices spaced apart across the entry of the machine to be used collectively (by linking all or certain of the devices together or individually) according to the width of the articles to be fed. This arrangement with the individual valve mechanisms for each suction/holding device and the need to isolate the vacuum applied to each of the suction/holding devices makes the machine as a whole unduly complex. EP-A-0 339 430, cited under Article 54(3) and (4) EPC discloses an apparatus for feeding items of laundry to a mangle or the like having a driven conveyor disposed upstream of the mangle. The conveyor has a front end where articles to be fed are loaded onto the conveyor and above the front end there is an elongate suction box to which a leading end of a laundry article can be adhered and which is mounted for vertical movement in a frame which is also pivotally mounted to swing over the front end of the conveyor. The laundry article to be fed onto the conveyor is located with its leading end on the suction box which is then raised vertically to hold the article sheets suspended adjacent the front end of the conveyor and is then swung inwardly over the conveyor to lay the leading end of the article on the conveyor. This invention provides a mechanism for laundry articles comprising an endless conveyor through which air can pass and having a feed end to receive articles onto the conveyor and a delivery end for delivering articles to further laundry equipment, an enclosure for the feed end of the conveyor extending at least part way along the conveyor, the enclosure having an inlet opening onto the feed end of the conveyor and an outlet for articles carried by the conveyor, and means for evacuating air from the enclosure below the conveyor to create an air flow both across the conveyor and into the inlet to cause an article to be drawn onto the conveyor, and fed to the delivery end thereof wherein said inlet has a retractable closure member formed with means to hold an article to be fed onto the conveyor temporarily suspended adjacent the inlet and means are provided for retracting the closure member into the enclosure to allow the article to be drawn into the enclosure and onto the conveyor. In a preferred embodiment of the invention the enclosure has a generally upright front wall extending along and adjacent to the feed end of the conveyor, the inlet opening extends along the front wall the length of the feed end of the conveyor, and said closure member extends along the length of the inlet opening. More specifically the holding means on the closure member may comprise ports formed in the closure member in communication with the low pressure region within the enclosure whereby an upper part of an article is held to the closure member when in the inlet closing position and drawn into the enclosure to be transferred to the feed end of the conveyor by retraction of the closure member into the enclosure. In any of the above arrangements the closure member may comprise an elongate plate extending along the inlet opening and hinged at its upper edge to the enclosure to retract into the enclosure to open the inlet. Also in any of the above arrangements the means for retracting the closure member may comprise a pneumatic ram mounted in the enclosure and connected to the closure member. Again in any of the above arrangements the conveyor may be relatively wide for feeding wide articles or to provide a plurality of lanes along which articles can be fed side by side and the enclosure extends the full width of the conveyor and is formed with an elongate opening extending the full width of the conveyor and a plurality of separate closure members along the inlet opening each having an individually operable means to retract and return the closure member and means being provided for selectively coupling one or more adjacent closure members or adjacent groups of closure members to open and close collectively or for de-coupling the closure members to operate individually. Further means may be provided on the enclosure to hold the article temporarily suspended adjacent the inlet opening to the enclosure prior to entry to the enclosure. Said further article suspending means may comprise apertures formed in said front wall of the enclosure above the inlet and in communication with regions of low pressure created in the enclosure by said air evacuating means within the enclosure to draw an article against the front wall and thereby assist in holding the article prior to being drawn into the enclosure. The further article suspending means may comprise a further aperture or apertures located immediately below the inlet opening to the enclosure through which air is drawn by said air evacuating means within the enclosure to draw an article against the front wall and thereby assist in holding the article prior to being drawn into the enclosure. Said article holding means may include a pair of clamp means mounted for movement along the enclosure to receive corners of an article and to spread the article along the inlet for transfer to the holding means of the inlet closure member. In the latter case the clamp means may be mounted on a guideway extending along the enclosure and means are provided for moving the clamp means between adjacent positions to receive an article and spaced positions to spread the article for entry to the enclosure. In any of the above arrangements the enclosure may have an air duct extending for the full width of the conveyor below the forward end thereof and may have a convergent mouth located immediately below the forward end of the conveyor and leading to a narrow parallel sided duct portion extending generally downwardly from the convergent mouth to a chamber to which said air evacuating means are connected to evacuate air from the enclosure whereby, as a leading part of an article is located on the conveyor, the trailing part is drawn by the air flow into the duct and is then extracted from the duct as the conveyor advances the article through the enclosure, the air flow through the duct assisting in drawing out and smoothing the article as it is drawn onto the conveyor. More specifically the mouth of the duct may be located immediately below the inlet to the enclosure and a roller may be mounted along the lower edge of the inlet adjacent the mouth over which an article passes as it enters the enclosure and means may be provided to rotate the roller with the upper periphery of the roller moving in a direction into the enclosure to assist in drawing the trailing part of the article into the enclosure and downwardly into the mouth of the duct. The roller drive may have a friction clutch to slip if rotation is impeded. Furthermore the roller drive may include a clutch/brake mechanism for the controlled momentary stopping of the roller which will temporarily arrest the conveying operation resulting in a tensioning of the leading edge of the article against the pull of the conveyor. A smoothing means may be mounted along the outer side of the enclosure immediately below the roller over which the trailing part of the article is drawn as it passes into the inlet to assist in smoothing the article. A further smoothing means may be mounted immediately below the forward extremity of the conveyor partway across the mouth of the duct over which the trailing part of the article is drawn as it is extracted from the duct to ensure air flow over both sides of the article in the duct and to assist further in smoothing the article as it is drawn from the duct onto the conveyor. Said chamber to which the duct is connected may contain at least one fan for drawing air from the duct and delivering it to an outlet from the chamber. The fan is preferably capable of continuous operation. More particularly the fan may be a dual inlet centrifugal fan. For example the fan may be an axial flow fan. The exhaust aperture from the chamber containing the air evacuating means may extend the length of the chamber and may be covered by a plurality of spaced apertured screens to disperse the stream of air output from the fan or fans in the chamber to atmosphere. Control means may be provided for actuating the means for operating the closure member, the control means including means to detect the location of a leading end of an article adjacent the outer side of the closure member to cause the closure member to open and allow transfer of the leading end of the article onto the forward end of the conveyor and the trailing part of the article to be drawn into the duct and then to return the closure member to the closed position and further article responsive means are provided adjacent the mouth of the duct to detect when the trailing portion of the article has been withdrawn from the duct and to inhibit further opening of the closure member until such withdrawal is detected. In the case where the closure member comprises a top hinged ported plate to which the leading part of the article is adhered by suction, the means to detect the leading part of the article may be mounted on the ported plate at predetermined distance above the bottom edge of the plate to ensure that a sufficient length of the article is laid on the closure member for transfer of the leading part of the article to the conveyor. In the case where the front wall of the enclosure has ports formed above the inlet to which the leading part of the article is adhered by air evacuated from within the enclosure, the means to detect the leading part of the article may be positioned in the enclosure adjacent the front wall at a predetermined position above the inlet to ensure that a sufficient length of the article is laid on the front wall for transfer of the leading part of the article to the conveyor. A second article detecting means may be arranged to scan the mouth of the duct to indicate when a trailing part of an article has been withdrawn from the duct. In any of the above arrangements the conveyor may comprise a multiplicity of parallel spaced apertured flexible belts through which air can be drawn for receiving and carrying the articles through the enclosure. The following is a description of some specific embodiments of the invention, reference being made to the accompanying drawings in which; Figure 1 is a perspective view of a feed mechanism for feeding laundry articles to further laundry equipment; Figure 2 is a front elevation view of the feed mechanism; Figure 3 is a sectional view through an upper part of the feed mechanism shown in Figure 1 showing the construction in greater detail; Figure 4 is a side view of the feed mechanism illustrating the drive means; Figure 5 is a diagrammatic view showing the feed mechanism in section with an inlet to the feed mechanism closed; Figure 6 is a similar view to Figure 5 showing low pressure regions of the feed mechanism from which air is evacuated shaded; Figure 7 is a similar view to Figure 5 with the inlet to the feed mechanism open; Figure 8 is an electro/pneumatic circuit diagram for a control system for the mechanism; Figures 9 to 12 are similar views to Figure 5 showing the sequence of steps in a feeding operation; Figure 13 is a similar view to Figure 5 with a sheet clamping mechanism applied; Figures 14 and 15 show front views of the mechanism with different arrangements of clamping mechanism applied; Figure 16 is a further similar view to Figure 5 showing a modified construction; and Figure 17 is a further similar view to Figure 5 showing a further modified arrangement. The drawings illustrate a number of manually loaded feed mechanisms for feeding laundry articles such as sheets, pillow cases, towels, blankets and the like at high speed and in quick succession to laundry processing equipment such as ironers, folders or other like equipment. Reference will be made firstly to the embodiment of the feed mechanism illustrated in Figures 1 to 8 of the drawings. The feed mechanism comprises a base structure 10, on which an upstanding pair of side walls 11, 12 are mounted and between which a wide generally horizontally extending conveyor mechanism 13 is mounted. The conveyor mechanism comprises a multiplicity of narrow closely spaced belts 14 each formed with a multiplicity of perforations 15 to allow the passage of air as described later. The conveyor mechanism has a forward end which is contained in an enclosure indicated generally as 16 between the side walls and a rearward end indicated generally as 17 of the conveyor projects from between the side walls and, in use, is aligned with the inlet to the ironer, folder or other laundry equipment which the mechanism is to feed. The enclosure 16 comprises a top wall 18 extending between the side walls 12 and formed with a down turned front wall 19. The front wall 19 is formed with an elongate inlet opening 20 which extends the full width of the feed mechanism and a plurality of rectangular closure members 21 (5 in the arrangement illustrated) are mounted side by side along the inlet for individual or collective opening of the inlet as described later. The front wall 19 continues below the inlet in a continuation portion 19a which terminates in a downwardly and forwardly angled underside 22 to form an overhang and which terminates in a vertical wall 23. As will be described later, the operator stands in front of the front wall 19 of the machine and a supply of laundry articles to be processed can be stored or fed to the space underneath the overhanging part of the enclosure for convenient pick up by the operator. The closure members 21 for the inlet 20 effectively divide the feed mechanism into a plurality of similar lanes, one for each closure member and reference will now be made to Figures 3 and 5 of the accompanying drawings which are sectional views through one such lane showing the internal construction of the feed mechanism in greater detail. As indicated earlier, the conveyor comprises a plurality of flexible perforated belts 14 which extend around a number of spaced horizontally extending rollers mounted in bearings on the side walls 11, 12. A first roller 24 is disposed generally centrally in the enclosure 16 around which the belts pass in the direction of the arrows and defining a forward feed end of the conveyor. The belts then pass up a shallow incline towards the rear of the enclosure 16 over a roller 25 where they emerge from the enclosure and pass down a shallow incline over a roller 26 to an outer end roller 27 (see Figure 1) mounted in cantilever manner out from the side walls 11, 12. The roller 27 defines the delivery end 17 of the conveyor from which the belts then pass return over a roller 28 disposed below roller 26, into the rear of the enclosure and thence around the roller 24. As will be described in greater detail below, air is evacuated from the enclosure 16 and to restrict ingress of air at the back of the enclosure a further floating roller 29 is mounted to bear on the conveyor above roller 25 and a flexible sealing strip 30 bears on the upper side of roller 29, the sealing strip being mounted on a bracket 31 secured to the box form structure 32 constituting the top 18 of the enclosure. The enclosure 16 has a lower back wall 34 terminating in a cross member 35 over which the lower stretch of the conveyor 15 runs. An elongate bracket 36 is secured to the cross member 35 at spaced locations to form a narrow slit between the two through which the belts of the conveyor can pass and a sealing strip 37 is secured to the top face of the bracket to bear on the underside of roller 25. The top of the enclosure 16 is formed as a box section extending the length of the feed mechanism and which is mounted at the rear of the enclosure on upstanding arms 38 pivoted at their lower ends on pivot pins 39 secured to the side walls 11, 12. The top wall 32 can be raised about the pivot axis 39 to expose the forward end of the conveyor by means of a double acting pneumatic ram 40 mounted on the outer side of side wall 11 as shown in Figure 4 and connected through a pin 41 to one of the members 38 acting through an arcuate slot 42 in the side wall. The closure members 21 for the inlet 20 in the front wall of the enclosure comprise rectangular plates formed with a multiplicity of small perforations. The plates are mounted on side sheets 43 having upwardly extending cranked arms 44 mounted on pivots 45 secured in the top wall member 32 to permit the front wall to swing about a horizontal axis extending along the top wall. The closure member 21 is pivoted about the full line position shown in Figure 3 in which the inlet 20 is closed and the open position shown in chain line by a double acting pneumatic ram 46 connected to one cheek 43 of the closure member and to a bracket 47 at the rear of the top member 32. The ram has a valve controlled air supply for retracting the ram to swing the closure member 21 in the opening direction and to extend to return the closure member to the inlet closing position as will be described later. A photo-electric proximity sensor 21a is mounted on the inside of the closure member 21 to direct a beam of light outwardly from the sensor through an aperture in the closure member 21. When an upper edge of an article to be fed by the mechanism is laid on the plate 21 over the sensor, the interruption of the light beam triggers the sensor 21a to send a signal to a microprocessor controlled mechanism for the feed mechanism again to be described later. The sensor 21a is positioned at a predetermined position above the lower edge of plate 21 to ensure that a sufficient depth of material is laid on the plate for transfer to the feed end of the conveyor and guide lines are marked on the plate to assist the operation in aligning the article edge on the plate. As shown in Figure 5, the lower part of the mechanism is formed with a large chamber 48 extending the length of the mechanism between the side walls 11, 12 in which two centrifugal fans 49 are mounted at spaced apart locations each having dual axial inlets 50 and a single upwardly directed outlet 51. The outlets 51 of the two fans discharge into a further chamber 52 extending the length of the feed mechanism having a curved upper wall 53 which directs air flow from the outlets 51 to a rectangular exhaust aperture 54 extending the full length of the feed mechanism. The exhaust aperture 54 is covered by an elongate box form baffle structure comprising parallel perforated plates 55, 56 through which air delivered by the fans is forced to pass to disperse the concentrated air streams from the fans. The lower part of the enclosure 16 is formed with a convergent mouth 57 one side of which is formed by the angled underside 22 and the other side of which is formed by an internal wall 58, the mouth extending the full length of the mechanism between the side walls. The convergent mouth 57 leads into a narrow parallel sided duct 59 on the inside of wall 22 and lower wall 23 to open at 60 into the chamber 48 so that the fans 49 draw air from the enclosure 16 and create a region of low pressure in the enclosure. The region of low pressure is illustrated by shading in Figure 6 in which the air flows into and down the enclosure into the duct 59 are also indicated by arrows. The fans are run continuously whilst the feed mechanism is in operation so that a constant low pressure zone is created in the enclosure 16. The low pressure region behind the closure member 21 creates suction at the apertures in the closure member so that when a leading edge of a sheet to be fed by the mechanism is laid on the closure member 21 it adheres to the closure member. The photo-electric sensor 21a detects the presence of the sheet and initiates retraction of the ram 46 once the previously fed sheet has cleared the duct 59 as will be described below. The closure member 21 is retracted through the arcuate path indicated in Figure 5 over the forward feed end of the conveyor 15. A baffle plate 61 is mounted on the underside of the top member 32 of the enclosure towards the rear thereof and extends forwardly above the forward end of the conveyor to concentrate air flow drawn into mouth 57 by duct 59 through the front part of the conveyor as indicated in Figure 6. Laundry articles such as sheets to be fed by the mechanism are laid with a leading edge of the sheet or other article on closure member 21 or, in the case of a wide article, a plurality of closure members 21 arranged to operate collectively. A photo-electric sensor 21a detects the presence of the article and initiates retraction of the pneumatic ram 46 to retract closure member 21. As the closure member sweeps upwardly and over the forward end of the conveyor 15, air flow through the forward end of the conveyor draws the leading part of the sheet from the closure member 21 onto the conveyor which then commences to draw the sheet through the inlet into the enclosure. The upper edge 19a of front wall portion 19 defining the lower boundary of inlet 20 is formed with a downwardly and outwardly angled edge formation 62 extending the length of the inlet to provide a smoothing edge over which the trailing part of the sheet passes as it is drawn into the enclosure to assist in removing creases and wrinkles from the sheet. Below edge formation 62, front wall portion 19 is formed with spaced ports 69 along its length through which air is drawn into the mouth 58 of duct 59 to provide suction ports below the opening 21 to assist in holding the upper part of a sheet to the front of the enclosure before being drawn into the enclosure. A driven roller 63 is mounted in the enclosure along the lower edge of opening 20 immediately adjacent the smoothing edge 62, the roller 63 being driven through a belt drive mechanism which also drives the conveyor as will be described later. The roller 63 is rotated in a direction so that its upper periphery moves inwardly with respect to the enclosure and at high speed to draw the sheet into the enclosure. The roller has a suitably roughened surface for this purpose. Also the drive mechanism for the roller may include a friction clutch so that if the roller is impeded for any reason, it ceases to rotate. The powerful suction created in the mouth 57 and duct 59 by fans 49 draws the trailing part of the sheet assisted by the roller 63 into the duct 59 and the rapid air flow past the sheet on either side of the sheet assists in smoothing the sheet particularly as the sheet is drawn from the duct by the conveyor 15. As indicated by the arrows in Figure 6, air is drawn into the duct both along wall 22 and through the conveyor down the inner wall 58 so that air flow is established on both sides of the sheet to assist in smoothing the sheets. A further smoothing edge 64 is mounted mid-way across the mouth of the duct immediately below the forward end of the conveyor and over which the trailing edge of the sheet passes as it is drawn from the duct again to assist in smoothing the sheet. The edge 64 also ensures that the sheet does not bear against the mouth of the duct and obstruct air flow behind the sheet into the duct. A second photo-electric device 65 is directed at a reflector 66 mounted on the inside of front wall portion 19a. The photo-electric device 65 is connected to the aforesaid microprocessor controlled system for the feed mechanism to inhibit operation of the pneumatic ram 46 to allow a further sheet to enter the enclosure whilst the beam between the device 65 and reflector 66 is interrupted by the presence of a sheet extending into the duct 59. Once the sheet has been withdrawn from the duct, and after a dwell period has elapsed determined by the microprocessor mechanism, the pneumatic ram 46 is retracted to admit the leading part of the next sheet onto the front end of the conveyor so that a more or less continuous stream of sheets is laid on the conveyor. The lower edge of the closure member 21 carries a brush 67 which forms a partial air seal between the closure member and roller 63 and prevents operators fingers from being inadvertently entering the enclosure under closure member 21. The drive mechanism for the conveyor rollers is shown in Figure 4. The drive mechanism is located on the outer side of side wall 11 and comprises an electric motor 70 having a drive pulley 71 connected by a belt drive 72 to a large driven wheel 73 on a shaft 74. The shaft 74 also carries a small drive wheel 75 which is connected by a belt drive 76 to a wheel 77 on the end of shaft 78 on which conveyor roller 24 is mounted to drive the conveyor in one direction. The shaft carries a further drive wheel 79 which drives a further drive belt 80 around pulleys 81 and 82 in the reverse direction. Pulley 81 is connected to top roller 29 and pulley 82 is an idler pulley. The drive for roller 63 is taken from the other end of shaft 78 and is geared up in a ratio of 4:1 through a further belt drive. The operator stands in front of the machine and draws laundry articles such as sheets, table cloths, tea towels and the like from a supply of articles held in a container positioned underneath the front overhang of the machine. A sheet is lifted and an upper edge is spread and laid on plate 21 on the guide line indicated on the plate in the position shown in Figure 9. Interrupting the beam of photo-electric device 21a causes the ram 46 to retract the plate 21 drawing the leading edge of the sheet into the enclosure over the forward end of conveyor 15 as shown in Figure 10. Air drawn through the forward end of the conveyor draws the leading edge of the sheet onto the conveyor as shown in Figure 11. At the same time, the combination of the rotating roller 63 and air drawn through the mouth 58 of duct 59 between the forward end of the conveyor and roller draws the trailing part of the sheet down into the duct 59 as shown in Figures 11 and 12. The sheet breaks the beam from photo-electric device 65 which, through the micro-processor control system, inhibits operation of ram 46 to retract plate 21 and admit a further sheet to the enclosure. It will be noted that air flow is established on both sides of the sheet in the duct which helps to smooth folds or creases in the sheet. The conveyor draws the sheet from the duct against the air flow over smoothing edge 64. Further ensuring the removal of creases or folds from the sheet and once the trailing end of the sheet has passed the beam from photo-electric device 65, the control system is triggered to draw the next sheet on the plate into the enclosure. The conveyor may be fed manually if required by tilting back the top 16 of the enclosure to the chain line position shown in Figure 3 to expose the front end of the conveyor allowing the leading edges of articles to be laid directly onto the conveyor. A control is also provided for de-activating the automatic opening of closure member 21 and a push-button is provided at a convenient location on the front wall of the enclosure arranged to trigger opening of the closure member to feed in the leading part of a sheet to the conveyor which is then handled by the mechanism in a similar manner to the automatic mode described above. Figure 8 illustrates the basic electro/pneumatic circuit for a two lane operation of the above-described feed mechanism. The photo-sensors on the closure members are illustrated at 21a and the photo-sensors directed across the mouth of the duct are indicated at 65. Devices 85 are electronic time delay relays with adjustable delays both "on" and "off". These short delays are adjusted to provide; i. The operator time to place articles onto the closure members; ii. The duration time for mechanical operations prior to circuit resetting; iii. The time of inhibit for the clearance of a first article onto the conveyor prior to introducing a second article by opening of the closure member. This adjustment will enable articles to be fed edge to edge for maximum productivity. Items 86 are solenoid operated pneumatic valves for controlling extension and retraction of the pneumatic cylinders 46 for the closure members 21. The solenoid operated valves 86 can be interconnected by switch 87 to enable individual operation of the closure members or collective operation of closure members according to the width of the sheet to be fed. As indicated earlier, covering of photoelectric sensor 21a by the leading edge of a sheet causes the switch 85 to energise solenoid valve 86 to cause ram 46 to retract. When solenoid valve 82 is de-energised, the valve reverses can flow to ram 46 extending the ram to return plate 21 to the closed position. A modification to the above described feed mechanism is illustrated in Figure 13 of the drawings in which a pair of arms 90 are mounted at the top of the mechanism on the side members 11, 12 towards the rear thereof and extend forwardly over the top of the enclosure. The arms carry a guide way 91 on which one or more pairs of ram operated sheet clamps 92 are mounted extending down the front wall of the enclosure. The arrangement of supporting and operation of the sheet clamps may be, for example, as described and illustrated in EP-A-0341084. The clamps may move from a receiving station in which they lie adjacent to one another to receive the corners of a sheet placed by an operator and then move automatically apart to spread the sheet along the front of the enclosure adjacent the closure member 21. When they reach the spread position, the clamps are arranged to open automatically allowing the sheet to be drawn onto the closure member by the suction in the ports of the closure member as described earlier. Operation of the apparatus then continues as before. The clamps them move together to receive the next sheet. Figure 14 illustrates a pair of such clamps applied to a feed mechanism and Figure 15 illustrates two pairs of such clamps applied to the feed mechanism to feed two separate lanes of the feed mechanism. The arm mounting 90 for the clamps is arranged to allow the clamps to be pivoted upwardly away from the front of the enclosure when not required. Figure 16 of the drawings shows a further modification in which the closure member for the inlet 20 has an upper fixed section 100 provided with a multiplicity of apertures to provide suction ports for receiving and holding an upper part of a sheet to be fed through the mechanism and a small plate 101 hinged at 102 along the lower edge of a fixed plate to open and close the inlet by means of a pneumatic ram 46 as described earlier. The aforesaid photo-electric sensor 21a for controlling opening of the inlet to the enclosure is mounted behind the fixed section 100 to be triggered by application of a leading edge of an article to the fixed section. In this case the leading part of the sheet does not adhere to the plate 101 but the reduced pressure in the inlet 20 to which the sheet is exposed when the plate 101 is in the open position is sufficient to draw the leading part of the sheet into the enclosure and onto the front end of the conveyor as before. The arrangement otherwise operates as described previously. Figure 17 of the drawings illustrates a further variant in which axial fans 105 are utilised instead of the centrifugal fans of the previously described embodiments and air is drawn from a wider region beneath the conveyor into the chamber below the enclosure and is not concentrated in a duct adjacent the front of the enclosure as in the earlier described embodiments. In a still further modification of the embodiment of Figures 1 to 12, the roller 63 has a clutch/brake mechanism in its drive controlled by the micro-processor system to hold the roller 63 stationary as the leading part of a sheet is drawn into the enclosure onto the front of the conveyor. The drag on the sheet caused by the stationary roller causes a tension to be drawn in the leading part of the sheet to prevent creases or folds forming in that part of the sheet. After a dwell period from opening of the closure member to allow for the leading edge of the sheet to be transformed to the conveyor, the brake for the roller 63 is released and the clutch engaged to turn the roller to assist in drawing the trailing part of the sheet into the enclosure as before.

Claims: A feed mechanism for laundry articles comprising an endless conveyor (13) through which air can pass and having a feed end to receive articles onto the conveyor and a delivery end for delivering articles to further laundry equipment, an enclosure (16) for the feed end of the conveyor extending at least part way along the conveyor, the enclosure having an inlet opening (20) onto the feed end of the conveyor and an outlet for articles carried by the conveyor, and means (49) for evacuating air from the enclosure below the conveyor to create an air flow both across the conveyor and into the inlet to cause an article to be drawn onto the conveyor, and fed to the delivery end thereof characterised in that said inlet has a retractable closure member (21) formed with means to hold an article to be fed onto the conveyor temporarily suspended adjacent the inlet and means (46) are provided for retracting the closure member into the enclosure to allow the article to be drawn into the enclosure and onto the conveyor. A feed mechanism as claimed in Claim 1, characterised in that the enclosure has a generally upright front wall (19) extending along and adjacent to the feed end of the conveyor, the inlet opening (20) extends along the front wall the length of the feed end of the conveyor, and said closure member (21) extends along the length of the inlet opening. A feed mechanism as claimed in Claim 2, characterised in that the holding means on the closure member (21) comprises ports formed in the closure member in communication with the low pressure region within the enclosure (16) whereby an upper part of an article is held to the closure member when in the inlet closing position and drawn into the enclosure to be transferred to the feed end of the conveyor by retraction of the closure member into the enclosure. A feed mechanism as claimed in any of the preceding claims, characterised in that the closure member (21) comprises an elongate plate extending along the inlet opening (20) and hinged (45) at its upper edge to the enclosure to retract into the enclosure to open the inlet. A feed mechanism as claimed in any of the preceding claims, characterised in that the means for retracting the closure member (21) comprise a pneumatic ram (46) mounted in the enclosure (16) and connected to the closure member. A feed mechanism as claimed in any of the preceding claims, characterised in that the conveyor (13) is relatively wide for feeding wide articles or to provide a plurality of lanes along which articles can be fed side by side and the enclosure (16) extends the full width of the conveyor and is formed with an elongate opening (20) extending the full width of the conveyor and a plurality of separate closure members (21) along the inlet opening each having an individually operable means (46) to retract and return the closure member and means being provided for selectively coupling one or more adjacent closure members or adjacent groups of closure members to open and close collectively or for de-coupling the closure members to operate individually. A feed mechanism as claimed in any of the preceding claims, characterised in that further means are provided on the enclosure (16) to hold the article temporarily suspended adjacent the inlet opening (20) to the enclosure prior to entry to the enclosure. A feed mechanism as claimed in Claim 7, characterised in that said further article suspending means comprise apertures formed in said front wall (19) of the enclosure above the inlet and in communication with regions of low pressure created in the enclosure (16) by said air evacuating means (44) within the enclosure to draw an article against the front wall and thereby assist in holding the article prior to being drawn into the enclosure. A feed mechanism as claimed in Claim 7 or Claim 8, characterised in that the further article suspending means comprise a further aperture or apertures (69) located immediately below the inlet opening (20) to the enclosure through which air is drawn by said air evacuating means (44) within the enclosure to draw an article against the front wall and thereby assist in holding the article prior to being drawn into the enclosure. A feed mechanism as claimed in any of the claims 7 to 9, characterised in that said article holding means includes a pair of clamp means (92) mounted for movement along the enclosure to receive corners of an article and to spread the article along the inlet (20) for transfer to the holding means of the inlet closure member. A feed mechanism as claimed in Claim 10, characterised in that the clamp means (92) are mounted on a guideway (91) extending along the enclosure (16) and means are provided for moving the clamp means between adjacent positions to receive an article and spaced positions to spread the article for entry to the enclosure. A feed mechanism as claimed in any of the preceding claims, characterised in that the enclosure (16) has an air duct (59) extending for the full width of the conveyor below the forward end thereof and having a convergent mouth (57) located immediately below the forward end of the conveyor (13) and leading to a narrow parallel sided duct portion extending generally downwardly from the convergent mouth to a chamber (48) to which said air evacuating means (49) are connected to evacuate air from the enclosure whereby, as a leading part of an article is located on the conveyor, the trailing part is drawn by the air flow into the duct and is then extracted from the duct as the conveyor advances the article through the enclosure, the air flow through the duct assisting in drawing out and smoothing the article as it is drawn onto the conveyor. A feed mechanism as claimed in Claim 12, characterised in that the mouth (57) of the duct (59) is located immediately below the inlet (20) to the enclosure (16) and a roller (63) is mounted along the lower edge of the inlet adjacent the mouth over which an article passes as it enters the enclosure and means (78) are provided to rotate the roller with the upper periphery of the roller moving in a direction into the enclosure to assist in drawing the trailing part of the article into the enclosure and downwardly into the mouth of the duct. A feed mechanism as claimed in Claim 13, characterised in that the roller drive has a friction clutch to slip if rotation is impeded. A feed mechanism as claimed in Claim 14, characterised in that the roller drive includes a clutch/brake mechanism for the controlled momentary stopping of the roller which will temporarily arrest the conveying operation resulting in a tensioning of the leading edge of the article against the pull of the conveyor. A feed mechanism as claimed in any of Claims 12 to 15, characterised in that a smoothing means is mounted along the outer side of the enclosure immediately below the roller over which the trailing part of the article is drawn as it passes into the inlet to assist in smoothing the article. A feed mechanism as claimed in Claim 16, characterised in that a further smoothing means (64) is mounted immediately below the forward extremity of the conveyor partway across the mouth of the duct over which the trailing part of the article is drawn as it is extracted from the duct to ensure air flow over both sides of the article in the duct and to assist further in smoothing the article as it is drawn from the duct onto the conveyor. A feed mechanism as claimed in any of Claims 12 to 17, characterised in that said chamber (48) to which the duct (59) is connected contains at least one fan (49) for drawing air from the duct and delivering it to an outlet from the chamber. A feed mechanism as claimed in Claim 18, characterised in that the fan is a dual inlet (50) centrifugal fan (49). A feed mechanism as claimed in Claim 19, characterised in that the fan is an axial flow fan (49). A feed mechanism as claimed in any of Claims 18 to 20, characterised in that the fan (49) evacuating air from the enclosure (16) below the conveyor (13) is capable of operating continuously. A feed mechanism as claimed in any of Claims 13 to 21, characterised in that the exhaust aperture from the chamber (48) containing the air evacuating means (49) extends the length of the chamber and is covered by a plurality of spaced apertured screens (55,52) to disperse the stream of air output from the fan or fans in the chamber to atmosphere. A feed mechanism as claimed in any of Claims 13 to 22, characterised in that control means are provided for actuating the means for operating the closure member, the control means including means (48) to detect the location of a leading end of an article adjacent the outer side of the closure member to cause the closure member (21) to open and allow transfer of the leading end of the article onto the forward end of the conveyor (15) and the trailing part of the article to be drawn into the duct (59) and then to return the closure member to the closed position and further article responsive means (65) are provided adjacent the mouth of the duct to detect when the trailing portion of the article has been withdrawn from the duct (59) and to inhibit further opening of the closure member until such withdrawal is detected. A feed mechanism as claimed in Claim 23, characterised in that said means (48,65) for detecting the article comprise photo-electric devices. A feed mechanism as claimed in Claim 23 or Claim 24, and in the case where the closure member comprises a top hinged ported plate (21) to which the leading part of the article is adhered by suction, characterised in that the means (48) to detect the leading part of the article are mounted on the ported plate at predetermined distance above the bottom edge of the plate to ensure that a sufficient length of the article is laid on the closure member for transfer of the leading part of the article to the conveyor. A feed mechanism as claimed in any of Claims 23 to 25 and in the case where the front wall of the enclosure has ports formed above the inlet to which the leading part of the article is adhered by air evacuated from within the enclosure, characterised in that the means to detect the leading part of the article are positioned in the enclosure adjacent the front wall at a predetermined position above the inlet to ensure that a sufficient length of the article is laid on the front wall for transfer of the leading part of the article to the conveyor. A feed mechansm as claimed in any of Claims 23 to 26, characterised in that a second article detecting means (65) is arranged to scan the mouth (57) of the duct (59) to indicate when a trailing part of an article has been withdrawn from the duct. A feed mechanism as claimed in any of the preceding claims, characterised in that the conveyor (13) comprises a multiplicity of parallel spaced apertured flexible belts (15) through which air can be drawn for receiving and carrying the articles through the enclosure.

Inventors: WEIR, HENRY JOHN
Applicants: WEIR, HENRY JOHN
Application year: 1989
Main classification: D06F67
IPC codes: D06F67, D06F95