New synthesis of 2,2'-bis-delta2-oxazoline

Abstract: The present invention relates to a new method of synthesis of 2,2′-bisΔ²-oxazoline, which consists of three steps: in the first step, N,N′-bis-(2-hydroxyethyl)-oxamide (I) is reacted with hydrogen chloride and a nitrile of formula RCN in which R = H, alkyl, aryl, arylalkyl, alkylaryl, in order to yield the corresponding N,N′-bis-(2-iminoacyloxyethyl)oxamide.2HCl (II). In the second step, the compound (II) is pyrolysed in order to yield N,N′-bis-(2-chloroethyl)oxamide (III) which in the third step generates, by means of the treatment with a base, the desired product 2,2′-bis-Δ²-oxazoline.

Description: The present invention relates to a new method of synthesis of 2,2'-bis-▵²-oxazoline, which method consists of three steps: in the first step, N,N'-bis-(2-hydroxyethyl)-oxamide (I) is reacted with hydrogen chloride and a nitrite of formula RCN in which R = H, alkyl, aryl, arylalkyl, alkylaryl, in order to yield the corresponding N,N'-bis-(2-iminoacyloxyethyl)oxamide.2HCl (II). In the second step, the compound (II) is pyrolysed in order to yield N,N'-bis-(2-chloroethyl)oxamide (III) which in the third step generates, by means of the treatment with a base, the desired product 2,2'-bis-▵²-oxazoline. 2,2'-bis-▵²-oxazoline is a compound having a structure endowed with characteristics of high reactivity towards carboxylic functions and can be both used as a chain lengthening agent for polymers having carboxylic functions at their chain ends, and as a coupling agent for carboxylic compounds. In particular, 2,2'-bis-▵²-oxazoline is used in the processes of synthesis of polyesters, polyamides and polyester-polyamide resins. At present, the precursor of 2,2'-bis-▵²-oxazoline, N,N'-bis-(2-chloroethyl)-oxamide (III), is prepared at the industrial level by means of the chlorination with hydrogen chloride of N,N'-bis-(2-hydroxyethyl)-oxamide (I) in an organic, hydrophobic solvent (JP-A-56071-051), or in a solvent of the amide type (JP-A-56-083456), or also in a phenolic solvent (JP-A-56-108746): in all cases at tempreature of from 150°C to 220°C. Under such conditions an excess of hydrogen chloride is imperatively required, due to its poor solubility in the reaction medium at such temperatures. Moreover, high-boiling and expensive solvents are required, entailing serious recovery problems. According to JP-A-81-133 276, as summarized in the Chemical Abstracts, Vol.96, (1982), 217823, oxalic esters are treated with a halogen substituted amine of the type X-CH₂-CH₂-NH₂ HX, X being the halogen atom concerned, in the presence of alkali hydroxides and the reaction products treated with with alkali hydroxides. In order to overcome the drawbacks of the prior art procedures, the present invention provides a process for the synthesis of 2,2'-▵²- bis-oxazoline, having the structural formula: comprising the steps of: (a) reacting, at a temperature of from -10°C to 80°C and under a pressure of from 0,98066 bar to 14,71 bar (1 to 15 atm), N,N'-bis-(2-hydroxyethyl)oxamide (I): with gaseous HCl and a nitrile RCN,wherein R is selected from -H, alkyls, aryls, arylakyls and alkylaryls, the amount of HCl being from 5 to 20 times a multiple of the stoichiometrically required amount, the minimum molar ratio of the nitrile RCN to the compound (I) being the stoichiometric molar ratio, to produce the corresponding N,N'-bis-(2-iminoacyloxyethyl)oxamide.2HCl (II): (b) pyrolyzing, at a temperature of from 120°C to 200°C the compound (II) thus obtained to produce N,N'-bis-(2-chloroethyl)-oxamide (III): and (c) cyclizing the compound (III) thus obtained by refluxing a solution thereof in the presence of a base selected from KOH, NaOH, MeONa, EtONa, the minimum molar ratio of said base to the compound (III) being the stoichiometric amount. The sequential reaction pattern is reported hereunder, R being selected from ethyl, propyl, butyl, pentyl, hexyl, benzyl, phenyl, 2,4-dimethylphenyl, methylphenyl and ethylphenyl. The first step is carried out under an inert atmosphere obtained by means of, e.g., a stream of anhydrous nitrogen, air or argon, at a temperature comprised within the range of from -10°C up to 80°C and under a pressure comprised within the range of from 1 to 15 atm. In particular, at low temperatures hydrogen chloride will show a higher solubility and therefore the reaction can be carried out at a not very high pressure; if, on the contrary, the rection temperature is high, with increasing pressure values a high enough solubilization of the acid will be obtained as well. For example, the reaction can be carried out under room pressure, and at temperatures of round 0°C. An amount of hydrogen chloride is used, which is from 5 to 20 times as large as the amount required by the stoichiometry of reaction, and preferably is of from 7 to 10 times as large as that amount. The molar ratio of the nitrile to N,N′-bis-(2-hydroxyethyl)-oxamide is at least equal to the stoichiometric ratio, and is preferably higher than, or equal to, 15. The reaction can also be carried out with a large excess of nitrile which, whenever possible, is simultaneously used as a solvent. As an alternative, the reaction can also be carried out in an inert solvent. In the reaction medium, the nitrile RCN and (I) are placed into contact with each other, and then hydrogen chloride is bubbled through the reaction mixture at such a flowrate as not to cause the mass to be overheated up to a temperature value exceeding the preselected temperature. The product which is formed in the reaction, i.e., the N,N′-bis-(2-iminoacyloxyethyl)-oxamide.2HCl (II), precipitates as a solid product from the solution of reaction. These compounds, which are represented by the general formula: are new, and constitute a subject-matter of the instant invention as well. Their structure was characterized by elemental analysis, N.M.R. analysis and I. R. analysis. These products are recovered from the reaction medium by removing the solvent by distillation or filtration. The second method is preferred, and the filtrate constituted by the solvent and/or nitrile saturated with hydrogen chloride can be recycled as such, after the suitable addition of fresh solvent and the replenishment of consumed hydrogen chloride, contrarily to what happens in the hereinabove disclosed prior art in which, owing to water formation, the solvent has to be thoroughly dehydrated before being re-used. In the second step of the process according to the present invention, N,N′-bis-(2-iminoacyloxyethyl)-oxamide.2HCl is pyrolysed at a temperature comprised within the range of from 120°C to 200°C, and preferably comprised within the range of from 140°C to 170°C, in the absence of solvents, or in a high-boiling paraffin, in which the compound (II) is kept suspended by stirring. The pyrolysis is nearly immediate, and in the first case a light-coloured solid is recovered from which the amide formed as a byproduct, is removed by vacuum distillation or water washing, whilst, in case the reaction was carried out in high-boiling paraffin, the byproduct is removed by high-temperature filtration and then by cooling the precipitation is obtained of N,N′-bis-(2-chloroethyl)-oxamide, which is isolated in its turn by filtration. In both cases, the yield is of about 80%. The so obtained product does not require any further processes of purification. Therefore, other processing steps dedicated to the recovery and purification of crystallization solvents are avoided. In the last reaction step, N,N′-bis-(2-chloroethyl)-oxamide is refluxed in methanol, with a base selected from the group consisting of NaOH, KOH, MeONa, EtONa, and preferably potassium hydroxide, in a molar ratio at least equal to the stoichiometric value, for 1 hour. At the end the separated alkali-metal halide is filtered off and the methanolic solution is evaporated, with 2,2′-bis-Δ²-oxazoline being obtained as a solid, which is then purified by means of known techniques. In case the reaction of thermal breakdown has been carried out in a high-boiling paraffin, the reaction of cyclization can be carried out n the same paraffinic suspension as this latter is obtained at the end of the pyrolysis, and which contains hence both N,N′-bis-(2-chloroethyl)-oxamide and the byproduct RCONH₂, in the molar ratio of 1:2. To this suspension methanol is added together with a base selected from among those above mentioned, preferably potassium hydroxide. The amount of base which is used is at least the same amount as required by the stoichiometry of the reaction of cyclization, plus an amount at least equimolecular relatively to RCONH₂ byproduct. The reaction mixture is heated up to methanol regfluxing temperature for about 1 hour, and then both the paraffinic phase and the alkali-metal halide are removed, the first one by phase separation, and the second one by filtration The methanolic solution is then treated as disclosed hereinabove. Example 1 28 g (159 mmol) of N,N′-bis-(2-hydroxyethyl)-oxamide and 94 g (2.29 mol) of anhydrous acetonitrile are charged under a nitrogen blanketing atmosphere to a three-necked reactor of 200 cc of capacity equipped with thermometer, gas bubbling fitting, condenser and magnetic-drive stirrer. The reaction mixture is cooled down to 0°C and then 80.2 g (2.2 mol) of anhydrous hydrogen chloride gas is bubbled through it at a flowrate of 820 ml/minute. When the addition of the acid is ended, acetonitrile and the excess of hydrogen chloride are distilled off. 52.64 g (159 mmol) of N,N′-bis-(2-iminoacetate-ethyl)-oxamide.2HCl is obtained as a white solid. Elemental analysis : C₁₀H₂₀N₄O₄Cl₂ Found C: 36.24%; H: 6.29%; N: 16.67% Computed C: 36.26%; H: 6.04%; N: 16.92% ¹-NMR Analysis (hexadeuterated DMS) : δ: 2.45-2.65 (m, 3H); 3.1-3.9 (m, 4H); 4.31-4.69 (m, 1H); 9 (m, 1H). I.R. Analysis (KBr) : 3348 cm⁻¹; 2922 cm⁻¹; 1662 cm⁻¹. N,N′-bis-(2-iminoacetate-ethyl)-oxamide.2HCl is pyrolised in the absence of solvents at 170°C The reaction of pyrolysis takes place immediately after the melting of the solid product. A slightly brown-coloured pyrolysis product is obtained, which is cooled, ground into a powder and poured into 500 ml of hot water. By filtration, 26.88 g (126 mmol) of N,N′-bis-(2-chloroethyl)-oxamide with a melting point of 200-203°C is recovered. Example 2 28 g (159 mmol) of N,N′-bis-(2-hydroxyethyl)-oxamide and 94 g (2.29 mol) of anhydrous acetonitrile are charged under a nitrogen blanketing atmosphere to a three-necked reactor of 200 cc of capacity equipped with thermometer, gas bubbling fitting, condenser and magnetic-drive stirrer. The reaction mixture is cooled down to 0°C and then 80 g (2.2 mol) of hydrogen chloride gas is bubbled through it at a flowrate of 820 ml/minute. When the addition of the acid is ended, hydrogen chloride and the excess of acetonitrile are distilled off. 52.64 g (159 mmol) of N,N′-bis-(2-iminoacetate-ethyl)-oxamide.2HCl is obtained. N,N′-bis-(2-iminoacetate-ethyl)-oxamide.2HCl is suspended in 400 ml of isododecane. The so obtained slurry is heated up to the temperature of 155°C. At such a temperature, the sudden disappearance of N,N′-bis-(2-iminoacetate-ethyl)-oxamide.2HCl is observed, and a fluid phase insoluble in isododecane is simultaneously formed. From the paraffinic phase, removed from the reaction medium, 25 g (127 mmol) of N,N′-bis-(2-chloroethyl)-oxamide with a melting point of 200-203°C is separated by cooling and is subsequently recovered by filtration. The phase insoluble in isododecane contains 13.84 g of acetamide. Example 3 20 g of N,N′-bis-(2-hydroxyethyl)-oxamide and 312 g of anhydrous acetonitrile are charged under a nitrogen blanketing atmosphere to a three-necked reactor of 200 cc of capacity equipped with thermometer, gas bubbling fitting, condenser and magnetic-drive stirrer. The reaction mixture is cooled down to 0°C and then 80.2 g of anhydrous hydrogen chloride gas is bubbled through it at a flowrate of 820 ml/minute. When the addition of the acid is ended, acetonitrile and the excess of hydrogen chloride are distilled off. After distilling off the two reactants, 200 ml of paraffin is added to the residue, and the reaction mass is heated to 140°C and is kept at this temperature for 1 hour, with strong stirring. The reaction mass is then cooled down to 50°C, and 25 g of KOH and 200 ml of methanol are added to it. The reaction mixture is refluxed for 1 hour. Af the end of the refluxing time, both potassium chloride and the paraffinic phase are removed -- i.e., the first one by filtration and the second one by phase separation --, and the so isolated methanolic solution is evaporated A reddish-coloured solid is obtained. This solid product is collected with 200 ml of methylene chloride and 10 ml of water. A clear, double-phase system is obtained, from which the organic phase is separated. The separated organic phase is desiccated over Na₂SO₄ and is evaporated, in order to yield 10.73 g of 2,2′-bis-Δ²-oxazoline.

Claims: Claims for the following Contracting States : BE, CH, DE, FR, GB, LI, NL, SE Process for the synthesis of 2,2'-▵²- bis-oxazoline, having the structural formula: comprising the steps of: (a) reacting, at a temperature of from -10°C to 80°C and under a pressure of from 0,98066 bar to 14,71 bar (1 to 15 atm), N,N'-bis-(2-hydroxyethyl)oxamide (I): with gaseous HCl and a nitrile RCN,wherein R is selected from -H, alkyls, aryls, arylakyls and alkylaryls, the amount of HCl being from 5 to 20 times a multiple of the stoichiometrically required amount, the minimum molar ratio of the nitrile RCN to the compound (I) being the stoichiometric molar ratio, to produce the corresponding N,N'-bis-(2-iminoacyloxyethyl)oxamide.2HCl (II): (b) pyrolyzing, at a temperature of from 120°C to 200°C the compound (II) thus obtained to produce N,N'-bis-(2-chloroethyl)-oxamide (III): and (c) cyclizing the compound (III) thus obtained by refluxing a solution thereof in the presence of a base selected from KOH, NaOH, MeONa, EtONa, the minimum molar ratio of said base to the compound (III) being the stoichiometric amount. Process according to Claim 1 , wherein, in step (a), R is selected from methyl, ethyl, propyl, butyl, pentyl, hexyl, benzyl, phenyl, 2,4-dimethylphenyl, methylphenyl and ethylphenyl. Process according to Claim 1, wherein, in step (a), the nitrile RCN is acetonitrile. Process according to Claim 1, wherein step (a) is carried out at a temperature of from 0°C to the ambient temperature and under the atmospheric pressure. Process according to Claim 1 , wherein step (a) is carried out with an amount of HCl which is from 7 to 10 times a multiple of the stoichiometrically required amount, the minimum molar ratio of the nitrile RCN to the compound (I) being 15:1. Process according to Claim 1, wherein step (b) is carried out without any added solvent. Process according to Claim 1, wherein step (b) is carried out in suspension in a high-boiling paraffin. Process according to Claim 1, wherein step (c) is carried out by refluxing a solution thereof in methanol. Process according to Claims 1 and 7, wherein step (c) is carried out by adding, to the suspension of (III) and RCONH₂ in paraffin exiting step (b), methanol and said base in an amount which is the minimum stoichiometric amount required for the cyclization reaction, supplemented by an equimolecular amount of said base relative to RCONH₂ as a minimum, and refluxing the mixture so obtained. Process according to Claims 8 and 9, wherein said base is KOH. An intermediate product having the formula: wherein R is as defined in Claim 1. The intermediate product having the formula: Claims for the following Contracting State : ES Process for the synthesis of 2,2'-▵²- bis-oxazoline, having the structural formula: comprising the steps of: (a) reacting, at a temperature of from -10°C to 80°C and under a pressure of from 0,98066 bar to 14,71 bar (1 to 15 atm), N,N'-bis-(2-hydroxyethyl)oxamide (I): with gaseous HCl and a nitrile RCN,wherein R is selected from -H, alkyls, aryls, arylakyls and alkylaryls, the amount of HCl being from 5 to 20 times a multiple of the stoichiometrically required amount, the minimum molar ratio of the nitrile RCN to the compound (I) being the stoichiometric molar ratio, to produce the corresponding N,N'-bis-(2-iminoacyloxyethyl)oxamide.2HCl (II): (b) pyrolyzing, at a temperature of from 120°C to 200°C the compound (II) thus obtained to produce N,N'-bis-(2-chloroethyl)-oxamide (III): and (c) cyclizing the compound (III) thus obtained by refluxing a solution thereof in the presence of a base selected from KOH, NaOH, MeONa, EtONa, the minimum molar ratio of said base to the compound (III) being the stoichiometric amount. Process according to Claim 1, wherein, in step (a), R is selected from methyl, ethyl, propyl, butyl, pentyl, hexyl, benzyl, phenyl, 2,4-dimethylphenyl, methylphenyl and ethylphenyl. Process according to Claim 1, wherein, in step (a), the nitrile RCN is acetonitrile. Process according to Claim 1, wherein step (a) is carried out at a temperature of from 0°C to the ambient temperature and under the atmospheric pressure. Process according to Claim 1, wherein step (a) is carried out with an amount of HCl which is from 7 to 10 times a multiple of the stoichiometrically required amount, the minimum molar ratio of the nitrile RCN to the compound (I) being 15:1. Process according to Claim 1, wherein step (b) is carried out without any added solvent. Process according to Claim 1, wherein step (b) is carried out in suspension in a high-boiling paraffin. Process according to Claim 1, wherein step (c) is carried out by refluxing a solution thereof in methanol. Process according to Claims 1 and 7, wherein step (c) is carried out by adding, to the suspension of (III) and RCONH₂ in paraffin exiting step (b), methanol and said base in an amount which is the minimum stoichiometric amount required for the cyclization reaction, supplemented by an equimolecular amount of said base relative to RCONH₂ as a minimum, and refluxing the mixture so obtained. Process according to Claims 8 and 9, wherein said base is KOH.

Inventors: CHESSA GIOVANNA, LORENZONI LORENO, MESSINA GIUSEPPE, CHESSA, GIOVANNA, LORENZONI, LORENO, MESSINA, GIUSEPPE
Applicants: ENICHEM SPA, ENICHEM S.P.A.
Application year: 1989
Main classification: C07D263
IPC codes: C07D263, C07C257