Inhibition of reservoir scale

Abstract: Scaling of a production well in a non-carbonate subterranean reservoir is inhibited by injecting into the reservoir a mixture of a phosphonate inhibitor and a metal (excluding calcium) chelate where the metal chelate has a lower stability constant (Ke) than the phosphonate inhibitor chelate formed.

Description: 1. Field of the Invention This invention relates to inhibition of scale formation in a producing well, and more particularly to a squeeze inhibition treatment which is effective in inhibiting scale formation in non-carbonate reservoirs. Relatively low concentrations of water-soluble, organic scale inhibitors are known to reduce the rate of scale formation in and around the bottom of a producing well. Scales are slightly soluble inorganic salts, such as calcium or barium sulphates or calcium carbonate, etc. The mechanism of the inhibition is probably a combination of sequestering or complexing of multivalent cations and an absorption of inhibitor onto solid surfaces such as the rapid growth planes of newly formed crystallites. Although a wide variety of materials inhibit crystal growth, the compounds most commonly used in well treatments are organic phosphates or phosphonates, adducts of acrylic acid or the like. Where supersaturated or scale-forming waters are encountered in an oil production operation, scale inhibitors are commonly injected or "squeezed" into the reservoir formation. The squeezing amounts to injecting the inhibitor, and usually includes overflushing the treated zone with water. The well is then placed back on production and the entrainment of the inhibitor in the produced water protects the wellbore and downhole equipment from scale build-up. In recent years a procedure called "precipitation squeeze" has been developed. In this process, the scale inhibitor reacts or is reacted to form an insoluble salt which precipitates in the pores of the formation rock. For example, phosphonates can be precipitated as the calcium salt. Other inhibitors such as phosphate esters are not suitable since they do not form insoluble calcium salts. In practice, an acidic solution of a phosphonate is squeezed down a wellbore into a limestone or dolomite-containing reservoir. Here the acid acts on the carbonate to both neutralize the acid and put calcium ions into solution: 2H(Phos) + CaCO₃ → Ca(Phos) + H₂CO₃ With rising pH and increasing calcium ion concentration, precipitation of calcium phosphonate takes place within the pore spaces of the rock. Following precipitation, the well is returned to production. Precipitation squeeze treatments have proven very successful in carbonate reservoirs, generally reaching a longer useful life than with conventional adsorption-type squeezes. However, this technique is not applicable in non-carbonate reservoirs because no useable source of calcium is available downhole. The use of precipitation squeezes in non-carbonate (sand) reservoirs would be expected to provide the same extended life treatment now seen in carbonate reservoirs. To achieve such a squeeze in sandstones, both metal ion and phosphonate must be included in the solution placed in the reservoir. Our European Patent application EP-0299777 discloses a treating process for inhibiting scaling by fluid which is produced from a non-carbonate subterranean reservoir via a wellbore which comprises injecting down the wellbore and into the reservoir a mixture of a phosphonate scale inhibiting compound and a calcium chelate where the calcium chelate has a lower stability constant (Ke) than the calcium salt of the phosphonate inhibitor. According to the method of this invention, a mixture of a phosphonate inhibitor and a metal chelate, other than a calcium chelate, are injected down the wellbore and into the non-carbonate reservoir formation. The metal chelate selected is such that it has a lower stability constant than the metal salt of the phosphonate inhibitor. In one aspect of the invention, the type and amount of metal chelate is selected to prevent any precipitation of metal phosphonate formed by the reaction of the metal in the metal chelate with the phosphonate inhibitor until the mixture has been injected into the reservoir. 2. The prior art U.S. Patent 3,633,672 discloses injecting into a formation an inhibitor which forms multivalent cation salts which are only slightly soluble in substantially neutral or alkaline water with both the inhibitor and a compound containing multivalent cations dissolved in an acidic aqueous liquid, so that the relatively insoluble salt of the inhibitor is precipitated when the acid is neutralized with the reservoir. U.S. Patent 3,704,750 discloses injecting into a formation a strongly acidic solution of a monovalent cation salt of polyacrylic acid or amide and a salt of a multivalent cation, to cause a precipitation of an inhibitor of low solubility when the acid is neutralized within the reservoir. U.S. Patent 4,357,248 discloses that scaling of a producing well can be inhibited by injecting into the reservoir a self-reacting alkaline aqueous solution of a pH lowering reactant, a compound containing scale-inhibiting anions and a compound containing multivalent cations, which solution subsequently precipitates a slightly soluble scale inhibitor within the reservoir. U.S. Patent 4,393,938 discloses injecting a scale inhibitor dissolved in an aqueous solution having a pH and ratio of monovalent-to-multivalent cations such that multivalent cationic salts of the inhibitor are precipitated as a result of a cation exchange within the reservoir. U.S. Patent 4,779,679 discloses injecting into a formation microparticles of a cation exchange resin, and a scale and corrosion inhibitor solution which either complexes or reacts and precipitates with the cation. The initial creation of microparticles is therefore necessary, and US 4,779,679 still requires the injection of solid matter down the wellbore. "The chemistry and design of scale inhibitor squeeze treatments", Society of Petroleum Engineers , 1985, discusses precipitation squeeze procedures and states that precipitation may result from the limited solubility of inhibitor at reservoir conditions, or from the formation of a low solubility salt such as a calcium phosphonate. It further discloses that the divalent cations needed to precipitate such salts may be naturally abundant in the reservoir brine, cation exchange from the reservoir rock, injected in the formation with the inhibitor or dissolved from the formation. Description of the Preferred Embodiments A variety of water soluble metal salts may be used to form metal chelates employed in the process of the invention. They include the salts of such metals as copper, iron, cadmium, cobalt, manganese, zinc, tin, nickel, strontium, barium and magnesium. Particularly preferred are the salts of manganese. Specific salts which may be employed in the process include the metal halides, with the chloride being preferred, and the metal nitrates. In general, any water soluble metal salt (other than a calcium salt) which forms a complex with chelating agents, and where the metal in the metal salts reacts with phosphonates to form insoluble metal phosphonates, as set forth in the following description, may be used in carrying out the process of the invention. At concentrations above about 0.1% phosphonate (the actual concentration is dependent on the particular molecular structure), the metal phosphonate precipitates when the molar concentration of the metal exceeds the molar phosphonate concentration. In the method of the invention the metal is supplied in sufficient concentration for reaction with the phosphonate and at the same time precipitation is retarded by supplying the metal in the form of a chelate. The chelates used are prepared in a conventional manner by reacting a metal salt, such as the chloride, with a water solution of chelating agent. The chelate forms a complex with the metal ions in the chloride. Any water soluble salt of the metal may be used in carrying out the invention. The chloride salts are preferred because of their general availability and low cost. EP-299777 discloses many chelating agents which may be used for chelating with calcium. These chelating agents may also be used in operating the present invention as long as the metal chelate used has a lower stability constant than the metal salt of the phosphonate inhibitor. For example, two chelating agents which may be used for preparing manganese chelates are, log Ke NTA (Nitrilo Triacetic acid) 7.4 Citric Acid 5.7 The values of these Log Stability Constants listed were measured at a pH of 12-14. The constants would be lower at lower values of pH. Some chelating agents may be phosphonates themselves. Thus two different phosphonates may be used in carrying out the process of the invention. A prerequisite of the metal chelate used is that it has a lower stability constant than the metal salt of the phosphonate inhibitor. The stability constant is represented by the following equation: Ke = Stability Constant M = Molar concentration of unreacted metal ion L = Molar concentration of unreacted chelating agent ML = Molar concentration of metal ion chelate The phosphonate inhibitor employed in carrying out the invention, which is also a chelating agent, has a higher stability constant when combined with the relevant metal ion than the metal chelate, and thus gives rise to a stronger chelate. Unreacted metal in the metal chelate is gradually taken up by the stronger phosphonate to form the metal phosphonate. Since by definition, the stability constant remains fixed in value (at a given pH and temperature), a portion of the metal chelate must decompose to supply the metal ions which are taken up by the phosphonate. Thus, a continuing source of metal is available to the phosphonate. When the metal concentration in the phosphonate exceeds the phosphonate concentration, the metal phosphonate begins to precipitate. This too is a gradual process and precipitation continues as additional metal ions are released by the metal chelate and taken up by the phosphonate. The entire process proceeds at a relatively slow rate so that the phosphonate inhibitor remains in the formation over a substantial period of time. It is desirable to delay precipitation of the metal phosphonate until the phosphonate has been squeezed into the formation. by adjusting the pH, the amount of metal chelated and by selecting chelating agents which provide chelates of varying stability constants, it is possible to control the time between solution mixing and metal phosphonate precipitation. Effecting the required time delay allows the solution mixture to be displaced into the sand reservoir prior to precipitation. Usually it is preferred that precipitation commence in not less than 6 to 8 hours and that it be completed in approximately 24 hours so that the well may be returned to production in a timely manner. A wide variety of phosphonates may be used in carrying out the invention. Suitable inhibitors include nitrogen containing phosphonate compounds such as the salts of nitrilotri(methylene phosphonic acid) or diethylenetriaminepenta (methylene phosphonic acid). The acids or their salts are available from Monsanto Chemical Co. under the trade names DEQUEST 2000 and DEQUEST 2060 . Other phosphonic acids or salts available from Monsanto include ethylenediaminetetra (methylene phosphonic acid) (DEQUEST 2041) and sodium aminotri (methylene phosphonic acid) (DEQUEST 2006). All of the above phosphonic acids or salts contain nitrogen. However, other DEQUEST materials which do not are also available, and are also suitable in carrying out the process of the invention. Other organic phosphonate inhibitors (disclosed in U.S. Patent 3,483,925) which may be used are salts of either: where R₁ is selected from the group consisting of H, alkyl groups up to four carbon atoms, phenyl, and phosphonic acid groups, R₂ is selected from the group consisting of hydrogen, alkyl groups having up to 4 carbon atoms and where n is an integer from 0 to 8, and X is H or OH, or where R is selected from the group consisting of hydrogen and provided, however, that at least half of the radicals represented by R are and n is an integer from 0 to 14. A specific example of (b) is the sodium salt of amino trimethylene phosphonate. Still other phosphonates which may be employed are the salts of polyalkalene polyamino polykis methylene phosphonic acids, which are disclosed in U.S. Patent 3,619,427. Additional organic phosphonates are disclosed in U.S. Patents 3,214,454 and 3,336,221. Examples of phosphonate inhibitors which may be used in this invention along with their Ke values for certain metals include the following: Metal log Ke DETA-5MPA (Diethylenetriamine pentamethylenephosphonic Acid) Mn 11.5 Zn 16.5 HEDP (Hydroxyethylidine Diphosphonic Acid) Mn 9.2 Zn 10.7 EDA-4MPA (Ethylenediamine Tetramethylenephosphonic Acid) Mn 12.7 The phosphonates are used in the form of a salt and must be soluble in the aqueous carrier liquid in which they are introduced to the formation. Usually the sodium, potassium or ammonium salts are employed. The aqueous carrier liquid is preferably water, although brines may also be used. The phosphonate concentration in the carrier liquid is usually between about 2 and about 15 weight percent active phosphonate and preferably between about 2 and about 5 percent. The amount of phosphonate used may vary widely. Usually the volume of carrier liquid is equal to not less than about 0.2% of one day's water production form the formation. Since the amount of water produced in a given formation may vary widely, the amount of carrier liquid may be substantially greater than 0.2 volume percent, particularly with lower amounts of water production. The rate of introduction of phosphonate solution to the formation may be varied substantially. However, the rate must be kept low enough not to exceed the parting pressure of the formation. The amount of metal chelate in the phosphonate solution may vary depending on the stability constants of the metal salt of the phosphonate and the metal chelate or chelates employed. Usually, the amount of metal chelate is between about 1 and about 3 moles per mole of phosphonate. The following are non-limiting examples illustrating how the invention may be carried out. Although Examples 1 and 2 use calcium as the metal (and thus are not Examples of this invention), it will be appreciated that this invention may be carried out analogously using an appropriate metal salt and phosphonate inhibitor. Example 1 Two chelate solutions in water were prepared using Dequest 2006 (pentasodium salt of aminotri-(methylene phosphonic acid) in one solution and sodium citrate or nitrilotriacetic acid (NTA) in the other solution. Calcium chloride sufficient to satisfy the chelation requirements of the Dequest was provided in the solution containing the citrate or NTA. When the solutions were mixed turbidity was measured at regular intervals as an indication of reaction rates. A turbidity of 20 NTU (Nephelometric Turbidity Units) was defined as the onset of precipitation. The results of the tests are presented in Table 1. Example 2 A field test was carried out in a sandstone reservoir currently producing about 1 barrel (159 ℓ) of oil and about 1 barrel (159 ℓ) of water per day, using the following procedure: (1)In one tank 500 gallons (1893 ℓ) of fresh water was mixed with 435 pounds (197 kg) of Dequest 2006. (2)In a second tank 500 gallons of (1893 ℓ) of 2% KCl was mixed with 150 pounds (68 kg) of nitrilotriacetic acid sodium salt. Concentrated HCl was added to reduce the pH to about 4, after which 85 (38 . 6 kg) pounds of 92% active CaC1₂ pellets was added. (3)The two tanks were pumped together while adding NaOH to maintain the pH of the mixture at 7. (4)After mixing the mixed chelate solution was pumped down the annulus of the well at a rate of 2 barrels per minute (318 ℓ/min). (5)Following injection of the solution the well was flushed with 135 barrels (21 . 5 kℓ) of 2 percent KCl solution to displace the mixed chelate solution approximately 8 feet (2 . 4m) away from the well bore. (6)The well was shut in for about 20 hours before being returned to production. (7)The results obtained over a 166 day time period are presented in Table 2. Days Water Produced Liters/day Phosphonate in Water-Mg/liter Phosphonate Produced-Gr. 0-8 2000 0.00 0.00000 8-9 2000 54.00 108.00000 9-10 2000 28.00 56.00000 10-18 2000 13.00 208.00000 18-24 2000 18.00 216.00000 24-26 2000 33.01 132.00000 26-31 207 838.00 867.33000 31-38 207 12.00 17.38800 38-45 207 16.00 23.18400 45-52 207 12.00 17.38800 52-55 207 13.01 8.07921 55-60 175 14.00 12.25000 60-66 175 0.70 0.73500 66-73 175 0.60 0.73500 73-80 175 0.80 0.98000 80-85 175 0.51 0.44625 85-87 159 0.20 0.06360 87-101 159 0.20 0.44520 101-108 159 21.00 23.37300 108-115 159 24.00 26.71200 115-122 159 27.00 30.05100 122-129 159 23.00 25.59900 129-136 159 24.00 26.71200 136-143 159 33.00 36.72900 143-150 159 82.20 91.48860 150-157 159 42.90 47.74770 157-166 159 39.00 55.80900 Although the amount varies, it is noted that phosphonate is present in all of the produced water starting with the eighth day of the test. In addition, a large amount of phosphonate remained in the formation for future production and protection against scaling. Example 3 20 barrels (3180 ℓ) of 1% KCl brine are pumped to test tubing and flowlines. Then, 180 barrels (28 . 6 kℓ) of 1% KCl brine, 567 pounds (257 kg) of MnCl₂, and 700 pounds (318 kg) of trisodium citrate are mixed together. The pH of this solution is adjusted to the range of 7.5 < pH < 8.5. Added to this solution are 8 - 500 lb (227 ℓ) drums of commercial phosphonate scale inhibitor. The pH is then readjusted to 6.75. This mixture is pumped into the well at a rate of 1 barrel per minute (159 ℓ/min). This solution is displaced 7-9 feet (2 . 1-2 . 7 m) into the formation with 120 barrels (19 . 1 kℓ) of 1% KCl brine. The solution is then allowed to soak for 24 hours, and the well can be bought back on to normal production after the 24 hour period has elapsed.

Claims: A treating process for inhibiting scaling by fluid which is produced from a non-carbonate subterranean reservoir via a wellbore which comprises injecting down the wellbore and into the reservoir a mixture of a phosphonate scale inhibiting compound and a metal chelate (not being a calcium chelate) where the metal in the metal chelate forms an insoluble salt upon reaction with the phosphonate and where the metal chelate has a lower stability constant (Ke) than the metal salt of the phosphonate inhibitor. A treating process for inhibiting scaling by fluid which is produced from a non-carbonate subterranean reservoir via a wellbore which comprises reacting a chelating agent with a water soluble metal salt to form a metal chelate (not being a calcium chelate), mixing the metal chelate with a phosphonate scale inhibiting compound, where the metal in the metal chelate forms an insoluble salt upon reaction with the phosphonate and where the metal chelate has a lower stability constant (Ke) than the metal salt of the phosphonate inhibitor, forming a solution of the mixture in an aqueous carrier liquid and injecting the solution down the wellbore and into the subterranean reservoir. A process according to claim 2 in which the concentration of active phosphonate inhibitor in the solution is between about 2 and about 15 weight percent. A process according to claim 2 or claim 3 in which the volume of carrier liquid is at least 0.2% of the volume of fluid produced from the reservoir in 24 hours. A process according to any one of the preceding claims in which the type and amount of metal chelate is selected to prevent precipitation of metal phosphonate formed by the reaction of metal in the metal chelate with the phosphonate inhibitor until the mixture has been injected into the reservoir. A process according to any one of the preceding claims in which the precipitation is delayed for up to 24 hours after preparation of the mixture of phosphonate and metal chelate. A process according to any one of the preceding claims in which the metal in the metal chelate is selected from the group consisting of copper, iron, cadmium, cobalt, manganese, zinc, tin, nickel, strontium, barium and magnesium. A process according to any one of the preceding claims in which the phosphonate inhibitor is a nitrogen containing phosphonate. A process according to any one of claims 1 to 7 in which the phosphonate inhibitor is a non-nitrogen containing phosphonate.

Inventors: CARLBERG BOB L, NASH WILLIAM D, POBER KENNETH W, WOLF NICHOLAS O, CARLBERG, BOB L., NASH, WILLIAM D., POBER, KENNETH W., WOLF, NICHOLAS O.
Applicants: CONOCO INC, CONOCO INC.
Application year: 1989
Main classification: E21B37
IPC codes: C09K8