METHOD OF CONTINUOUSLY CASTING STRAND OF IMPROVED INTERNAL CENTER SEGREGATION AND CENTER POROSITY

Abstract: A method for improving the internal center segregation and center porosity of a continuously cast slab, wherein an unsolidified side edge portion and a given area at the upstream side of the cast slab during continuous casting are defined as a plane reducing zone; a holding means is provided having two sets of top and bottom walking plane reducing compressing means (7,10) at the plane reducing zone, front and rear supporting shafts (2) common to the sets, eccentric cams (E) for each set arranged at the front and the rear supporting shafts for holding and releasing of the cast slab, and a front and a rear displacement mechanism (13,14); the cast slab holding position of the upper surface of the bottom side walking plane reducing means of each set is set within 0.5 mm of the deviation on a passline of a continuous casting machine; the cast slab holding position of the lower surface of the top walking plane reducing means of each set is set at a desired reduction taper having a plane reduction ratio of 0.5 to 5.0% in accordance with an amount of solidified shrinkage of an unsolidified cast slab in a longitudinal compressing plane reducing zone and an amount of the heat shrinkage of the solidified shell; said eccentric cam set and the front and the rear displacement mechanisms are driven to operate the holding, moving forward, opening, and moving backward alternately thereby compressively carrying the cast slab; the method further including measuring, for each the two sets of plane reducing means the holding distance of the cast slab at before and after the top and the bottom walking plane reducing means, obtaining reduction taper from the measured holding distances and predetermined distances of distance measured positions before and after the top and the bottom walking plane reducing means, obtaining the difference between the reduction taper, then controlling positions of the front and the rear supporting shafts so that each set of walking plane reducing means is given to the desired reduction taper when the obtained difference is 0.1 mm/m or less; and bringing the walking plane reducing means having the measured reduction taper least different from the desired reduction taper close to the other measured reduction taper by changing the plane reduction ratio within a range of 0.5 to 5.0% by controlling the amount of rotation for releasing the holding of the eccentric cams, when the difference is more than 0.1 mm/m and the reduction taper are all less than said desired reduction taper.

Description: The present invention relates to a method for improving the internal center segregation and center porosity of a continuously cast strand, particularly a slab. In the method, a plane-reduction zone is defined between the region of the downstream edge of an unsolidified core of the strand and a given area at the upstream side of the strand, a holding means comprises top and bottom opposed plane-reducing means each comprising two sets of walking means supported by and displaceable for holding and releasing the strand by means of eccentric cams rotatably mounted on front and rear support shafts, a front and a rear support shaft being common to the sets of each of the top and bottom plane-reducing means, and front-and-rear displacement mechanisms are provided for displacing the walking means, the eccentric cams and the displacement mechanisms being controllable to drive a walking motion of the plane-reducing means for compressively carrying the cast strand, Techniques for producing continuously cast strands, for example strands, blooms and billets, etc are disclosed in Japanese Unexamined Patent Publication (Kokai) Nos. 62-89555 and 62-259647 and Japanese Examined Patent Publication (Kokoku) No. 63-45904. European Patent Application No. 0219803 corresponds to and claims priority from JP 62-89555 and JP 62-259647. The pre-characterising portions of the independent claims of the present application are based on the disclosure of EP 0219803. EP 0219803 discloses a method and a device for reducing internal centre segregation and centre porosity in continuously cast strands by the use of top and bottom rows of opposed walking bars, each row comprising inner and outer interleaved sets of walking bars. The upper faces of the bottom bars are aligned with the passline of the lower side of a cast strand slab exiting a continuous casting machine. The under surfaces of the top bars, which are termed compressing (plane-reducing) bars, are inclined so as to provide a desired compression gradient (plane-reduction taper). A displacement is thus applied to the strand surface to reduce solidification shrinkage flow, bulging flow and thermal shrinkage in accordance with the amount of solidification shrinkage and the amount of thermal shrinkage of the solidified shell when the strand is partially solidified. The strand is thus compressed (plane reduced) by the application alternately of the inner and outer sets of walking bars of the top and bottom rows. As a result motion of the impurity-enriched molten steel to the unsolidified end portion of the cast strand and solidification of the impurity-enriched molten steel are inhibited while expansion of the unsolidified end portion and gap formation are reduced. In the device disclosed in EP 0219803 each of the top and bottom rows of walking bars are supported on two parallel shafts arranged perpendicular to the passline of the cast strand and spaced towards the front and rear of the device respectively. The shafts rotatably support eccentric cams coupled to the walking bars for raising and lowering the inner and outer sets of the top and bottom rows of bars. Means are also provided for driving the bars reciprocally in the direction of motion of the cast strand to produce the required walking action. The eccentric cams and driving means are controlled so that the strand is carried under compression through the device, the alternately gripping sets of bars applying equal compressive force on equivalent points of the strand. The surface temperature of the cast strand between the leading end of the portion containing unsolidified steel and a given upstream portion closer to the continuous casting mould is kept at 600°C to 900°C for a period from the time at which the steel shell becomes rigid enough to ensure uniform distribution of surface tension (about 1 minute) to a time at which the cast strand reaches a point where effective recuperation may no longer be achieved following the completion of solidification within the gripping surfaces of the walking bars (about 7 minutes). The above-mentioned device and method can alleviate the problems of center segregation and center porosity generated at a cast strand slab width center portion, but improvement is not certain and the quality of the product material may vary in the width direction. We have found by experiments that the reason for such non-uniform quality in the width direction is the imbalance in compression (plane reduction) between the walking bars. The walking bars are designed to give uniform compression. However, unbalance is mainly generated in practice due to the following reasons. 1) Temperature deviation in the width direction of the cast strand due to, e.g., non-uniform cooling. 2) Compression of portions of a cast strand having different solidified state in the center portion and the side edge portion in the width direction. The walking bars at the edge portion in the width direction act on narrow portions of the strand which have finished solidifying. 3) Influence of non-uniform strand shape due to bulging and other irregularities caused between rollers in front of the walking bars. 4) We found that the center segregation and the center porosity are improved by balance of compressing gradients (reduction tapers) between top walking bars in the longitudinal direction of the cast strand slab, balanced compression between the upper surfaces of the bottom walking bars, reduction of deviation of the actual passline from the passline of the continuous casting machine, and balance between reaction forces derived from the strand surface compression. In this specification, compression has the same meaning as plane reduction. According to the present invention, there is provided a method according to the preamble of claim 1 for improving the internal center segregation and center porosity of a continuously cast strand, characterised in that the cast strand holding position of the upper surface of each set of the bottom plane-reducing means is aligned within 0.5mm deviation from a passline of a continuous casting machine and the cast strand holding position of the lower surface of each set of the top plane-reducing means is set for a desired reduction taper having a plane-reduction ratio of 0.5% to 5.0%, in accordance with the solidification shrinkage of the unsolidified cast strand in the plane-reducing zone and the heat shrinkage of the solidified shell, and by the steps of measuring the separations or holding distances of each opposed pair of the sets of plane-reducing means in their holding positions near the front and rear of the plane-reducing means, obtaining a measured reduction taper from the measured holding distances and the spacing of the front and rear measuring points, obtaining the difference between the reduction tapers of each pair of opposed sets of plane-reducing means and bringing the sets of plane-reducing means having the measured reduction taper least different from a desired reduction taper close to the other measured reduction taper, changing the plane-reduction ratio within the range 0.5% to 5.0% and keeping the difference between the reduction tapers of the opposed sets of plane-reducing means at 0.1mm/m or less by controlling the rotation of the eccentric cams when the difference is more than 0.1mm/m and the reduction tapers are all less than the desired reduction taper. According to the present invention there is further provided a method according to the preamble of claim 3 for continuously casting a strand characterised in that the cast strand holding position of the upper surface of each set of the bottom plane-reducing means is aligned within 0.5mm deviation from a passline of a continuous casting machine and the cast strand holding position of the lower surface of each set of the top plane-reducing means is set for a desired reduction taper having a plane-reduction ratio of 0.5% to 5.0%, in accordance with the solidification shrinkage of the unsolidified cast strand in the plane-reducing zone and the heat shrinkage of the solidified shell, and by the steps of measuring a plane-reducing reaction force of the held strand on each set of the top and bottom plane-reducing means at a given rotary angle of the eccentric cams, obtaining a ratio of the measured values, obtaining a ratio of the ratio of the measured values to a predetermined suitable ratio of plane-reducing reaction forces, and controlling the plane-reducing reaction forces during the holding of the cast strand by controlling the rotation of the eccentric cams so that the ratio of the ratio of the measured values to the predetermined suitable ratio is between 0.9 and 1.1. Preferably the invention is further characterised in that plane reduction is carried out while maintaining the following relationship between the maximum compressive holding width W o of the plane-reducing means in a width direction of the cast strand at the upstream edge (the plane-reducing means entrance, or front, side) in the plane-reducing zone and the unsolidified end portion width W of the cast strand: -60mm < = W - W o < = 200mm In the accompany drawings, which help to illustrate the invention: Fig. 1 shows a graph of the relationship betwen the center segregation index and W - W o (mm) wherein W is width of unsolidified end portion of a strand, and W o is the compressing width of the surface compressing section; Fig. 2 shows a graph of the relationship between the center porosity index and W - W o (mm); Figs. 3 to 6 show various data of the present invention; Figs. 7 to 11 show an holding carrying device including walking bar according to the present invention. Particularly, Fig. 7 shows a side elevation, Fig. 8 shows a front view, Fig. 9 shows a cross-sectional view illustrating the motion of double-eccentric bearings when the outer walking bars are pressed down for holding, Fig. 10 shows a perspective view and Fig. 11 shows a system diagram of a control device in the apparatus; Fig. 12 shows a block diagram of the control device; Fig. 13 shows a partial view explaining compressing width of the walking bars; and Fig. 14 shows a diagram of relationship between distance from strand slab surface x₀ and time (sec). Preferred embodiments will now be explained with reference to the drawings. The technical conditions and reasons necessary for carrying out the present invention are as follows. 1) Apparatus The working position of the gripping (holding) force for making the walking bars compress and grip an unsolidified end portion of a cast strand slab is set to the same desired position for all sets of walking bars in the longitudinal direction of the holding zone. Thus, the distribution of the compressing force in the longitudinal direction of the cast strand can be maintained equal between sets of walking bars compared with a conventional apparatus in which the position where the holding force acts is continuously alternately moved with a predetermined stroke. If the areas of the walking bars brought into contact with the cast strand slab are made the same in all sets of the walking bars or if the high force is controlled in accordance with the difference between the sets, the products of the total contact area of the walking bars and the pressure can be made equal. This enables uniform transmission of the equal holding force given to the walking bars throughout the entire length of the strand being cast. This ensures that the cast strand is equally compressed by different sets of walking bars. 2) Temperature Conditions of Leading End of Portion Containing Unsolidified Strand Furthermore, the surface temperature of the cast strand between the leading end of the portion containing unsolidified steel and a given upstream portion closer to the mold is kept at 600°C to 900°C for a duration that ranges from a period in which the steel shell becomes rigid enough to ensure uniform surface tension (approximately 1 minute) to a period in which the cast strand reaches a point where effective recuperation may no longer be achieved following the completion of solidification in the surrounding holding surfaces (approximately 7 minutes). These measures increase the rigidity of the solidifying shell hold by the holding means and assure uniform distribution of surface tension across the shell. Consequently, uniform distribution of compression force and uniform compression are achieved with greater ease, and at the same time the amount of bulging is reduced to 0.05 mm maximum and the motion of unsolidified steel due to bulging is substantially completely prevented. 3) Conditions for Compressing Leading End Portion Containing Unsolidified Steel at Multiple Steps by Holding Means By supporting a portion from a leading end portion containing unsolidified steel (hereinafter referred to as an unsolidified end portion) of a strand slab to at least 1 to 4.5 m upstream, bulging is prevented. At the same time, when the strand slab is intermittently and at multiple steps compressed by surface sections with a time lag of a suitable compressing time and the strand slab is completely solidified in a range gripped by the surface sections, a solidification structure is achieved wherein macrosegregation or spot segregation can be markedly improved. Namely, when the strand slab is compressed intermittently and at multiple steps, small or weak compression is repeated. The same effects as a single strong compression can be obtained. Thus, a small compression device and a small force are sufficient to give a required amount of compression. Generally the more steps of compression in the range of a constant solidification ratio and the longer the compressing time, the greater the effect of reduction of the maximum deforming stress. However, the deformation actually increases along with the solidification and there is a critical value with respect to the length of the compressing time. Further, since the solidification of the strand slab progresses in a limited period, the number of steps of compression is dependent on the compressing time period. Thus, the compressing conditions must be determined taking into account this relationship. The scope which the present invention uses in the holding condition is the characteristic scope of above-mentioned Japanese Unexamined Patent Publication (Kokai) No. 62-259647. Namely during holding the cast strand, the surface temperature of the cast strand in a mold side from the unsolidified leading end is maintained at 600 to 900°C, and necessary compression force is applied to each set of walking bars with dynamical equilibrium. 4) Range of Strand Slab Width Direction Where Unsolidified End Portion of Strand Slab is Compressed When an unsolidified end portion of a strand slab is compressed in the width direction, -60 mm ≦ W - W o ≦ 200 mm wherein, W = width of unsolidified portion at compressing zone of entrance side W o = total compressing width of outer gripping means. The center of W o corresponds to the center of the strand slab width. Figure 1 shows the relationships between the above-mentioned "W - W o " obtained taking into account the temperature of the cast steel and the cooling condition of a strand slab and the center segregation thickness index in the strand slab width direction. Figure 2 shows the relationship between the "W - W o " and center porosity index in the strand slab width direction. In this invention, center porosity is a molding sink caused due to solidification shrinkage. The porosity is measured by the specific gravity measuring process and an X-ray flaw detecting process. From the results shown in Fig. 1, we found that when the total width of the compressing sections in the compressing zone entrance side position is wider than the width of an unsolidified portion of strand slab, the solidified shell formed at the two side edges of the strand slab becomes a stopper like spacer hindering the compression near the solidified shell. On the other hand, we recognized that when the total width of the compressing sections in the compressing zone entrance side position is narrower to some extent than the width of an unsolidified portion of a strand slab, the compression does not act on the unsolidified portion of the two edge sides in the strand slab width direction. The solidification shell near the side edge portions of the strand slab bulges, and center segregation and center porosity are locally generated. Study of the results of Figs. 1 and 2, with a view to prevent such phenomena, made it possible to control the compressing width at the start of compression, and we carried out experiments on a compressing zone W - W o of from -60 mm to 200 mm. Then compressing conditions overcame the problem and proved superior for producing a strand slab which has substantially no center segregation or center porosity. 5) Differences between Compressing Gradients, Passline Deviation, and Compressing Reaction Force Experiments were conducted using a walking-bar type apparatus as a compressive gripping means, shown in Figs. 7 to 11. The results are shown in Figs. 3 to 6. We found from the results of Figs. 3 and 4 that where surface sections of two sets of walking bars are used, when the difference between the compression gradients exceeds 0.1 mm/m in the width direction of the cast strand slab, segregation becomes worse. Thus, we were able to specify the conditions in claim 1. Namely, when the difference between the compression gradients of two sets of walking bars exceeds 0.1 mm/m, even if the compression ratio is within a range of 0.5 to 5.0%, the segregation becomes worse. By controlling the difference to be 0.1 mm/m or less, the segregation can be eliminated, as is apparent from the examples explained below. Furthermore, we found that the difference between compression gradients exceeds 0.1 mm/m when, as clear from Fig. 5, the deviation of the actual passline which a bottom side surface section forms by the surface supporting a cast strand, from the passline of the continuous casting machine is over 0.5 mm and the deviation, in the width direction of the strand, of the actual passline, which is formed by the surface of the bottom side surface section supporting the cast strand, namely, the deviation between the inner and outer actual passline, is over 0.5 mm. Therefore, we carried out further experiments where the difference between the compression gradients of two sets of walking bars exceeds 0.1 mm/m. As a result we found that when the deviation between the passline of the continuous casting machine and an actual passline formed by the surface of a bottom side compression surface section which supports the cast strand exceeds 0.5 mm, and even when the deviation is below 0.5 mm, the compression gradients of two sets of surface compressing sections differ - due to the temperature difference in the cast strand width direction caused by non uniform secondary cooling in the continuous casting machine, non uniformity of the shape of the leading solidified portion, or (even when these are uniform) the difference in compressing of the unsolidified area and solidified area having different solidification conditions by each surface compressing section. We found after various studies on resolution of the problems, that if the passline deviation is 0.5 mm or less and the total compression ratio, corresponding to the solidification shrinkage and the heat shrinkage, is within the range of 0.5 to 5.0%, the required strand slab qualities could be obtained by decreasing the compressing gradient of the set of surface compressing sections largely deviating from the desired compressing gradient so that difference of the compressing gradients of two sets of surface compressing sections becomes 0.1 mm/m or less. In this case, if the total compressing ratio is within a range from 0.5 to 5.0%, a set of surface compressing means may be directly lowered to a position of other set thereof having a smaller compressing gradient difference from a desired compressing gradient. However, the greater the compressing gradient is the larger is the improvement effect of the center segregation and the center porosity index; it is preferable that the former set is gradually lowered so that the compressing gradient difference becomes 0.1 mm/m or less when sensors for detecting the compressing gradient operate correctly; the desired qualities of the strand slab can be obtained by the above-mentioned control. However, when sensors are used under severe conditions of high temperature and large amounts of water, the sensors sometimes break. We studied methods of control for reliably obtaining the desired cast strand qualities and developed a control method comprising detecting the difference between the compressing gradients, the deviations between the actual passline formed by a surface with which bottom surface sections support a cast strand slab and the passline of the continuous casting machinery, and the deviation of the actual passline in the cast strand slab width direction, comparing the obtained values with the desired values, and controlling the obtained values to a required range. By using this method in a continuous casting process, suitable operation could be continuously carried out. In the surface compressing sections consisting of two sets inner and outer of walking bars of the present invention, compressive gripping positions differ in the cast strand width direction. This couples with the temperature deviation in the width direction of the cast strand to cause an unavoidable difference in the compressing reaction force of the two inner and the outer sets of surface compressing sections. There is thus an unavoidable rate of surface compressing reaction force between the two sets of surface compressing sections. Therefore, in the detection of the surface compressing reaction force for control it is necessary to consider the unavoidable surface compressing reaction force ratio (hereinafter referred to as the suitable surface compressing reaction force ratio). This suitable surface compressing reaction force ratio is more concretely a ratio of surface compressing reaction forces unavoidably caused by the temperature difference of the cast strand slab gripped by the surface compressing sections (walking bars) in a standard operation state. We found by experiment that when the ratio of the actual surface compressing reaction force ratio to the suitable surface compressing reaction force ratio is controlled to a range from 0.9 to 1.1 (shown by a slanted line in Fig. 6), not only the deterioration of the segregation but also the local generation of the center porosity could be prevented. Further, it was found that the above-mentioned range of from 0.9 to 1.1 did not change either when the total area of the inner set of surface compression sections for compressing the cast strand slab was equal to that of the outer set or when each the area of the inner set of surface compression sections for compressing the cast strand slab was equal to that of the outer set. We evolved a method for detecting the surface compressing reaction force including the steps of: providing a measuring apparatus for the surface compressing reaction force at the eccentric cams E which transmit the compressing driving force of hydraulic cylinders 6 and 9 for compressing each bar of the inner walking bars and the outer walking bars of the compressive gripping guiding apparatus shown in Figs. 7 to 12 and/or a supporting shaft 2 for the eccentric cams E, inputting the reaction force during the surface compression from the measuring apparatus to compare it by a comparing apparatus confirming the existence of a set of bars over the predetermined differential pressure, and, at the same time, judging all situations of differential pressure distribution in existence and increasing on controlling the amount of compression between the inner and outer sets of bars,so that the ratio of the surface compressing reaction force ratio to the suitable surface compressing reaction force ratio obtained (based on all different casting conditions such as the type of steel, cooling condition, slab width, etc. during normal operation under standard maintenance conditions) becomes from 0.9 to 1.1. We found that under the above-mentioned standard maintenance conditions the control of each bar group 7 or 10 is not necessary and that when the inner and the outer bar groups are so controlled, the surface compressing condition becomes substantially uniform in the strand slab width direction of course, and over the entire surface. We also found that, when working the present invention, one should control the amount of compression of the strand slab entrance side bar and the leaving side bar by providing a measuring apparatus 20 to measure the surface compressing reaction force at a bearing (not shown) of a common supporting shaft 2 of the inner and outer sets of bars,and control the hydraulic cylinders 6 and 9 for the compressing apparatus as explained above. As the measuring apparatus 20, a load cell, a strain gauge, etc. can be used. The load cell is preferably installed between the bearing and frame when stress acting on the bearing during the driving of the sets of surface compressing sections acts on the vertical frame 1. On the other hand, when the bearing is separated from the vertical frame 1, the measuring apparatus is preferably provided on an anchor bolt provided as the vertical frame 1. Examples A walking-bar type compressive gripping and carrying apparatus for a strand slab, shown in Figs. 7 to 12, is provided at a compressing zone positioned 34.0 to 36.5 m (desired unsolidified edge portion is about 36 m)from the meniscus of a curved type continuous casting machine having a radius of curvature of 10.5 m. Using the apparatus, strand slabs having various steel compositions shown in Table 1 and cast under the casting operation conditions shown in Tables 2 to 5 were compressed. The operating conditions and some definitions are explained below: (1) Method for Detecting Width of Unsolidified Portion at solidified End Portion of Strand Slab Use is made of calculations by a general heat balance equation based on the molten steel temperature, the molten steel casting temperature, the drawing speed, and the cooling rate or use is made of an ultrasonic measuring apparatus. (2) Method for Detecting Compressing Reaction Force The reaction force is detected by inserting a pressure block of a load cell between the bearing and the vertical frame. (3) Center Porosity Index The index is determined by the following equation index G o - G G o x 100% wherein, G o is the specific gravity of a portion 3 to 10 mm from the surface of the strand slab. G is the apparent specific gravity of a portion of center segregation ±3.5 mm (7 mm thickness) When the index is 0.3 or less, the center porosity is harmless. When it is more than 0.3, the compressing treatment is effected. (4) Standard Reduction Taper of Unsolidified End Portion of Strand Slabs The taper measured and controlled by means of scales (17, 18) provided at predetermined positions between representative upper and lower bars of the inner and outer sets. (5) Center Segregation Index (6) Control of Compression with of Walking Bar The control of the compression width of the walking bar is carried out as shown by Fig. 13, by providing a pigeon tail-shaped connecting portions H₁ and H₂ at both ends 7E and 10E of each outer bar 7 and outer bar 10, forming slidable liner R₁ and R₂ thereat, and setting the compression width by a replacement of the liner width or (7) Control Flow (a) Set up (8) Holding and Carrying Apparatus Figures 7 to 12 show a preferred embodiment of the apparatus. Figure 7 is a side elevation, Fig. 8 is a front view, Fig. 9 is an A-D cross-sectional view showing motions of an wheeled bearing and an eccentric cam while compressing a cast section slab by inner and outer bars, Fig. 10 is a perspective view, Fig. 11 is a view of the control system, and Fig. 12 is a block diagram. The holding and carrying apparatus shown is used in an area where the continuous cast strand is guided horizontally. In these drawings, 1 is a vertical frame, 2 are supporting shafts axially fixed in the width direction at the front and back at the top portion of the vertical frame 1, 3₁ , 3₂ are wheeled bearings rotatably attached to the periphery of the eccentric cams for the outer walking bar, 4₁ 4₂ are wheeled bearings rotatably attached to the periphery of eccentric cams for the inner walking bar, 5 is a link mechanism for compressing the outer walking bar, 6 is a hydraulic cylinder for compressing the outer walking bar, 7 is an outer walking bar, 8 is a link mechanism for compressing the inner walking bar, 9 is a hydraulic cylinder for compressing the inner walking bar, 10 is an inner walking bar, 11 is an apparatus for lifting the inner bar, 12 is an apparatus for lifting the outer bar, 13 is a hydraulic cylinder for making the inner bar (approach, return) reciprocate, 14 is a hydraulic cylinder for making the outer bar reciprocate, 15 is a link mechanism for making the inner bar reciprocate, 16 is a link mechanism for making the outer bar reciprocate, 17 is a displacement sensor for the inner bar, 18 is a displacement sensor for the outer bar, 19 is a pressure gauge, 20 is a load cell, 21 is a controller, and 22 is a servo valve. The basic feature of the apparatus resides in the fact that the vertical frame 1 is provided with two upper and two lower supporting shafts (total four). The compressing force on the strand S is looped between each two supporting shafts to form an inner orce. The weight of the apparatus is basically force by the base. Further, the supporting shaft 2 has four bearings with eccentric cams E and wheels, in which two outside bearings 3₁ and 3₂ are used for the outer bar and two inside bearings 4₁ and 4₂ are used for the inner bar. These bearings 3₁ , 3₂ , 4₁ and 4₂ can be moved upward and downward by rotating the eccentric cams E by using the hydraulic cylinders 6 and 9. The wheeled bearings 3₁ and 3₂ for the outer bar are constructed so that the outer bar 7 is moved and downward by operating the eccentric cams using the hydraulic cylinder 6 for compressing the outer bar, via the link mechanism 5 for compressing the outer bar, and via the link 5₁ for compressing the outer bar. By the upward and downward motion, force is transmitted to the strand S through the outer bar 7. Further, the apparatus is constructed so that, alternately with the provision force through the outer bar, the wheeled bearings 4₁ and 4₂ for the inner bar are moved upward and downward by rotating the eccentric cams E to a desired angle using the hydraulic cylinder 9 for compressing the inner bar, through the link mechanism 8 for compressing the inner bar, and the link 8₁ for compressing the inner bar, whereby the inner bar 10 is moved upward and downward so that force is transmitted to the strand S. Figure 9 is a cross-sectional view showing the operating states of the eccentric cams E and the bearings 3₁ , 3₂ , 4₁ and 4₂ during the compressing of the outer bars 7 and return of the inner bars 10. Further, the compressive contact of the bearings with the inner bars 10 and the outer bars 7 is maintained by the weight of the bars at the lower side thereof. Both the inner bars 10 and the outer bars 9 are lifted by a lifting apparatus, whereby the release motion from the strand S can be achieved. Further, for the approach run and return of the inner bars 10 and outer bars 7; a hydraulic cylinder 13 for inner bar approach run and return and a hydraulic cylinder 14 for outer bar approach run and return are provided. The upper and lower inner bars 10 and outer bars 7 are mechanically synchronized with each other to carry out the approach run and return through the link mechanisms 15 and 16. The inner bars 10 and the outer bars 7 of this example perform the compression in an overlapped pattern, as shown in Fig. 14. To be concrete, the inner bars 10 actuate the inner bar compressing hydraulic cylinder 9 for holding while the outer bars 10 are compressing the cast strand S, thereby lowering the inner bars 10 through the inner bar compressing link mechanism 8 as described previously. At the same time, the inner bar reciprocating the (approach run and return) hydraulic cylinder 13 is actuated to move the inner bars 10 at substantially the same speed as the casting speed so that no excessive force is exerted on the cast strand S in holding. By the action of the inner bar reciprocating hydraulic cylinder 13 the inner bars 10 at the top and bottom are simultaneously accelerated through the inner bar reciprocating link mechanism 15. The inner bars 10 are accelerated to a given speed by the time when holding is effected. The acceleration is completed when holding is performed. On completion of holding, the inner bars 10 move forward while holding the cast strand S to the point of releasing, keeping pace with the travel speed of the strand. The outer bars 7 release the cast strand S after it has been held by the inner bars 10. The release of the cast strand S is effected through the outer bar compressing link mechanism 5 and a compressing link 5₁ by extracting the hydraulic fluid from the outer walking-bar compressing hydraulic cylinder 6. When the outer bars 7 are away from the cast strand S by a given distance, the outer bar reciprocating hydraulic cylinder 14 is actuated to return the outer bars 7 to a predetermined position through the outer bar reciprocating link mechanism 16. Then, the holding process of the outer-bars begins. This process is performed in the same manner as the holding by the inner bars. Namely, the outer bar compressing hydraulic cylinder 6 is actuated to respectively move down and up the outer bars 7 at the top and bottom through the outer bar compressing link mechanism 5 and the outer bar compressing link 5₁. At the same time, the outer bar reciprocating hydraulic cylinder 14 is actuated to accelerate the outer bars 7 to a given speed through the outer bar reciprocating link mechanism 15. The release and return of the inner bars 10 are also performed in the same manner as those of the outer bars 7. Namely, the hydraulic fluid is extracted from the inner bar compressing hydraulic cylinder 9 to cause the inner bars 10 to release the cast strand S through the inner bar compressing link mechanism 8 and the inner bar compressing link 8₁. When the inner bars 10 are away from the cast strand S by a given distance, the inner bar reciprocating hydraulic cylinder 13 is actuated to return the inner bars 10 to a predetermined position through the inner bar reciprocating link mechanism 15, where they begin to carry out the next approach run operation. After the cast strand S has been chucked by the inner bars 10, or the outer bars 7. The point at which the pressure gauge 19 senses the pressure corresponding to the bulging force is made the zero point. Subsequent displacement is measured by the inner bar displacement sensor 17 or the outer bar displacement sensor 18. Oil is supplied into the inner bar compression hydraulic cylinder 9 or the outer bar compression hydraulic cylinder 6 through a controller 21. The amount of compression is controlled by actuating the cylinders 9 and 6 so that a given amount of compression force is applied on the strand S. Figure 12 is a block diagram of the operations. As apparent from Tables 2 and 5, the cast strands obtained from the examples of the present invention were improved very much in the center segregation and the center porosity at both the strand width center portion and the width side edge portion. Further, the improvement was uniformly realized in the strand width direction. In the use of steel material produced from the cast strand, severe conditions of use could be satisfied. Thus, the productivity and economy of high quality thick steel sheet such as anti-acid gas line pipe steel or anti-lamellar tear steel were remarkably improved. On the other hand, in the comparative examples, non-uniform generation of center segregation and center porosity could be found at the strand center portions in the width direction and the side edge portions therein. This is disadvantageous in the severe use of above-mentioned steel. These cast strands were rolled and studied as to the mechanical properties and chemical properties of the resultant steel sheet. Relief treatment was applied in accordance with the results. Some slabs of the comparative examples were subjected to a high temperature heating segregation diffusion treatment and/or contact pressing, whereby the conditions for the desired use could be satisfied. However, the production cost of the steel was increased. The other slabs could not be used to make steel materials amenable to relief treatment.

Claims: A method for continuously casting a strand (S), in which a plane-reduction zone is defined between the region of the downstream edge of an unsolidified core of the strand and a given area at the upstream side of the strand, a holding means comprises top and bottom opposed plane-reducing means (7,10) each comprising two sets of walking means (7),(10) supported by and displaceable for holding and releasing the strand by means of eccentric cams (3₁,3₂,4₁,4₂) rotatably mounted on front and rear support shafts (2), a front and a rear support shaft being common to the sets of each of the top and bottom plane-reducing means, and front-and-rear displacement mechanisms (13,14,15,16) are provided for displacing the walking means, the eccentric cams and the displacement mechanisms being controllable to drive a walking motion of the plane-reducing means for compressively carrying the cast strand, characterised in that the cast strand holding position of the upper surface of each set of the bottom plane-reducing means is aligned within 0.5mm deviation from a passline of a continuous casting machine and the cast strand holding position of the lower surface of each set of the top plane-reducing means is set for a desired reduction taper having a plane-reduction ratio of 0.5% to 5.0%, in accordance with the solidification shrinkage of the unsolidified cast strand in the plane-reducing zone and the heat shrinkage of the solidified shell, and by the steps of measuring the separations or holding distances of each opposed pair of the sets of plane-reducing means in their holding positions near the front and rear of the plane-reducing means, obtaining a measured reduction taper from the measured holding distances and the spacing of the front and rear measuring points, obtaining the difference between the reduction tapers of each pair of opposed sets of plane-reducing means and bringing the sets of plane-reducing means having the measured reduction taper least different from a desired reduction taper close to the other measured reduction taper, changing the plane-reduction ratio within the range 0.5% to 5.0% and keeping the difference between the reduction tapers of the opposed sets of plane-reducing means at 0.1mm/m or less by controlling the rotation of the eccentric cams when the difference is more than 0.1mm/m and the reduction tapers are all less than the desired reduction taper. A method according to claim 1, characterised in that plane reduction is carried out while maintaining the following relationship between the maximum compressive holding width W o of the plane-reducing means in a width direction of the cast strand at the upstream edge (the plane-reducing means entrance, or front, side) in the plane-reducing zone and the unsolidified end portion width W of the cast strand; -60 mm < = W - W o < = 200 mm A method for continuously casting a strand (S), in which a plane-reduction zone is defined between the region of the downstream edge of an unsolidified core of the strand and a given area at the upstream side of the strand, a holding means comprises top and bottom opposed plane-reducing means (7,10) each comprising two sets of walking means (7),(10) supported by and displaceable for holding and releasing the strand by means of eccentric cams (3₁,3₂,4₁,4₂) rotatably mounted on front and rear support shafts (2), a front and a rear support shaft being common to the sets of each of the top and bottom plane-reducing means, and front-and-rear displacement mechanisms (13,14,15,16) are provided for displacing the walking means, the eccentric cams and the displacement mechanisms being controllable to drive a walking motion of the plane-reducing means for compressively carrying the cast strand, characterised in that the cast strand holding position of the upper surface of each set of the bottom plane-reducing means is aligned within 0.5mm deviation from a passline of a continuous casting machine and the cast strand holding position of the lower surface of each set of the top plane-reducing means is set for a desired reduction taper having a plane-reduction ratio of 0.5% to 5.0%, in accordance with the solidification shrinkage of the unsolidified cast strand in the plane-reducing zone and the heat shrinkage of the solidified shell, and by the steps of measuring a plane-reducing reaction force of the held strand on each set of the top and bottom plane-reducing means at a given rotary angle of the eccentric cams and obtaining a ratio of the measured values, obtaining a ratio of the ratio of the measured values to a predetermined suitable ratio of plane-reducing reaction forces, and controlling the plane-reducing reaction forces during the holding of the cast strand by controlling the rotation of the eccentric cams so that the ratio of the ratio of the measured values to the predetermined suitable ratio is between 0.9 and 1.1. A method according to claim 3, characterised in that plane reduction is carried out while maintaining the following relationship between the maximum compressive holding width W o of the plane-reducing means in a width direction of the cast strand at the upstream edge (the plane-reducing means entrance, or front, side) in the plane-reducing zone and the unsolidified end portion width W of the cast strand: -60 mm < = W - W o < = 200 mm.

Inventors: MISUMI, HIDEYUKI, NISHIHAR, TAKASHI, SHIRAI, TOKINARI, ZEZE, MASAFUMI
Applicants: NIPPON STEEL CORPORATION
Application year: 1989
Main classification: B22D11
IPC codes: B22D11