PACKAGING

Abstract: In a packaging system, carton sleeves (C) are sealingly closed at their bottoms while received upon respective mandrels (21), the open-topped cartons (C) are removed from the mandrels (21) and filled, and the filled cartons (C) are sealingly closed at their tops. Between the bottoms being sealingly closed and the cartons (C) being filled, selected cartons (C) are turned through a right-angle about their own axes to bring their top closure sealing sub-panels into a correct orientation for top-­ sealing. For enabling such turning the mandrels (C) are turnable about their own axes by a cam (41) displaceable between operative and inoperative positions.

Description: This invention relates to a packaging method and to packaging apparatus for performing the method. GB2100696A discloses a machine for forming, filling and sealing cartons and comprised of eight work stations, namely a straw and sealing tape applicator station, a carton blank wrapping and folding station, a seam and one end bonding station, a carton rotator and conveyor transport station, an other end closure preform station, a filler station, an other end closure sealing station, and a carton ejector station. At the seam and one end bonding station, every carton blank is transferred onto a rotary crossbar mandrel having a horizontal axis, and through a series of operations, a side seam of the carton is sealed, and one end closure of the carton is formed and sealed. At the carton rotator and conveyor transport station, every carton is removed from the crossbar mandrel, turned through a right-angle about its own longitudinal axis, which is horizontal, and inserted upon a conveyor on which the carton remains until ejected from the machine. US4337059 discloses a packaging machine for forming, filling and sealing cartons, in which machine cartons are indexed in pairs through various work stations to accomplish forming, filling and sealing of the cartons. The forming of the bottom closures of the cartons is performed upon a rotary turret having a vertical axis. The turret is stepped about its axis to bring the cartons into the stations in turn and is of a type which includes two mandrels at each station and which indexes two mandrels from one station to the next station. From the turret, the bottom-closed, open-topped cartons are advanced stepwise linearly by a chain conveyor through various stations in which the cartons are filled and top closures thereof are formed. A difficulty with this machine is that a carton having its top and bottom closures orientated parallelly to each other and a carton having its top and bottom closures orientated perpendicularly to each other require differing machine layouts, especially in respect of the top and bottom closure forming stations. Various sizes of carton have been introduced over many years. A one-litre gable-topped carton was introduced shortly before the Second World War, with a half-gallon (or two-litre) gable-topped carton appearing at about the end of that War. Each carton sleeve has its bottom closed by folding-in and sealing of bottom closure panels, is then filled and has its top closed by folding-in and sealing of top closure panels. Each closure includes two major panels at respective opposite sides of the sleeve. In the half-gallon carton sleeve, the two major panels of the top closure are initially substantially co-planar with the two major panels of the bottom closure. However, in the litre carton sleeve the two major panels of the top closure initially lie in planes substantially perpendicular to those in which lie the two major panels of the bottom closure. Historically, the forming, filling and sealing of these one-litre cartons and half-gallon cartons were carried out on separate machines, an operation offering little flexibility and involving relatively high investment. Since the mid-1960's, a machine to form, fill and seal both the half-gallon carton and the one-litre carton has been increasingly used. The machine includes a spider rotatable about a horizontal axis and having its arms in the form of respective mandrels upon which the carton sleeves are mounted and then bottom-closed. The bottom-closed cartons are transferred in turn from the mandrels to pockets of a chain conveyor for subsequent filling and then top-folding and sealing. The top-sealing is performed by sealing jaws. Either the bottom-closed half-gallon carton sleeves or the bottom-closed one-litre carton sleeves need to be turned about their own axes through 90° (relative to the one-litre carton sleeves or the half-gallon carton sleeves, as the case may be) before they arrive at the top sealing jaws, so that their major panels of their top closure are correctly orientated relative to the jaws when they arrive at the top sealing station. In order that the selected design of carton sleeve should be turned through 90° about its own axis, there is provided between the spider and the chain conveyor a relatively complicated transfer mechanism including a suction cup which is rotatable about its own axis and is spatially displaceable. The mandrels in turn present their respective bottom-closed carton sleeves to the suction cup which is advanced to seize the bottom closure of the carton sleeve and is then withdrawn to remove the carton sleeve from the mandrel and to transfer it to a pocket of the chain conveyor. For the selected carton sleeve which is to be turned through 90°, the suction cup is rotated through 90° about its own axis while carrying out the transfer. Not only is this transfer mechanism relatively complicated, but it requires significant space. A machine similar to that just described is disclosed in US-A-Re26656. According to one aspect of the present invention, there is provided a packaging method comprising advancing carton sleeves of two differing characters, sealing one end of each carton sleeve at one end closing means to form a carton open at its other end, filling at filling means the cartons open at their other ends, sealing at other end closing means the other end of each carton and further comprising a selection process in which cartons of the second character only are selected and only those selected cartons are turned about their longitudinal axes through a right-angle relative to the path of advance of the cartons as the cartons pass a location along the path from said one end closing means to said other end closing means, the advancing and the sealing of the one ends of the carton sleeves taking place while the carton sleeves are received upon mandrels, characterized in that the turning of said cartons of the second character is accomplished by turning of the mandrels through a right-angle. According to another aspect of the present invention, there is provided packaging apparatus, comprising one end closing means arranged to seal one end of each of a plurality of carton sleeves to form a carton open at its other end, filling means arranged to fill the cartons open at their other ends, other end closing means arranged to seal the other end of each carton, advancing means arranged to advance said carton sleeves and said cartons along a path past said one end closing means, said filling means and said other end closing means, in turn, turning means arranged to turn cartons about their longitudinal axes through right-angles as the cartons pass a location along the path from said one end closing means to said other end closing means, said turning means being arranged to turn each of selected ones of said cartons about its longitudinal axis through a right-angle as the carton passes said location, selecting means arranged to select which of said cartons are turned as aforesaid and thus which of said cartons remain unturned by said turning means, a plurality of mandrel mounting means for carrying respective mandrels encircled by said carton sleeves, and supporting means carrying said mandrel mounting means, characterized in that said turning means is arranged to turn said mandrel mounting means, and thus said selected ones of said cartons, through a right-angle relative to said supporting means. In order that the invention may be clearly understood and readily carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:- Figure 1 shows a perspective view of a half-gallon carton sleeve, Figure 2 shows a view similar to Figure 1 of a litre carton sleeve, Figure 3 shows a diagrammatic perspective view of a stepping turntable of a liquid packaging machine, Figure 4 shows a fragmentary top plan view of one of eight mandrel-mounting devices of the turntable, Figure 5 shows a side elevation, partly in vertical section, of the mandrel-mounting device, Figure 6 shows a diagrammatic top plan view of the stepping of mandrels carried by the turntable, and Figure 7 shows a diagrammatic side elevation of the machine. Referring to Figure 1, the half-gallon carton sleeve C shown is conventional and has a bottom closure consisting of two major panels 1 which are situated opposite each other and are substantially rectangular, and two minor panels 2 which are also situated opposite each other and are substantially rectangular. However, each minor panel 2 consists of three triangular sub-panels 3, 4 and 5, of which the sub-panels 3 and 5 are disposed at opposite sides of the sub-panel 4, which is of substantially isosceles form. The sleeve C also includes a flat- or gable-top closure which includes two major panels 6 substantially co-planar with the respective panels 1 and of substantially rectangular form, and two minor panels 7 substantially co-planar with the respective panels 2. Again, each minor panel 7 includes three triangular sub-panels 8, 9 and 10, whereof the sub-panel 9 is of substantially isosceles form. In forming the bottom closure, the panels 1 are turned inwardly about their inner horizontal edges, the panels 2 fold either inwardly or outwardly and the free edge zones of the panels 1 and 2 are heat-and pressure-sealed together. Thus, there is formed an open-topped carton which is then filled with a fluid substance, for example milk or orange juice. Then, to form the flat-or gable-top closure, the panels 6 are turned about their innermost horizontal edges, the panels 7 fold inwardly or outwardly, and the outermost horizontal edge zones of the panels 6 and 7 are heat-and pressure-sealed together. It will be noted that the axes of turning of the panels 1 and 6 are parallel to each other. The litre carton sleeve C' shown in Figure 2 again has the panels 1, 2, 6 and 7 and the sub-panels 3 to 5 and 8 to 10, but the panels 1, prior to turning, lie in parallel vertical planes substantially perpendicular to those in which lie the panels 6, the axes of turning of the panels 1 being perpendicular to the axes of turning of the panels 6. Referring to Figure 7, carton sleeves C are fed in a flat form from a magazine 101, opened to a rectangular form, and bottom-closed on a rotary turret 102, and then top pre-broken at a top closure pre-breaking station 103, filled at one or more filling stations 104, top-heated at a top closure heating station 105, and closed and sealed at a top closure pressure sealing station 106, while being advanced along the machine by a conveyor 107. Referring to Figures 3 to 6, the turret 102 includes a horizontal turntable 20 which rotates stepwise about a vertical axis A and thereby advances eight mandrels 21 through respective stations I to VIII. Flat carton sleeves from a feeder 19 at the station I are opened and placed upwardly over the mandrel 21 at that station. The mandrel in question together with its carton sleeve is then stepped to a bottom closure pre-breaking station II, then to a bottom closure heating station III, thence to a bottom closure pressure sealing station IV, thence to a station V, and to an unloading station VI where the bottom-closed open-topped cartons are advanced by a chain conveyor (not shown) along a horizontal path X through the top closure pre-breaking station 103, the filling station(s) 104, the top closure heating station 105 and the top closure pressure sealing station 106. The turning of the bottom closure panels 1 takes place initially in the station II and finally in the station IV, in both of which the turning devices (not shown) act perpendicularly to the tangent to the table 20, i.e. perpendicularly to the tangent to the circular path of the mandrels 21. The turning of the top closure panels 6 takes place initially at the top closure pre-breaking station 103 and finally at the top closure sealing station 106 and the turning devices at these stations act perpendicularly to the path X, which extends radially from the axis A. Because the orientations of the bottom closure and the top closure of the litre carton C' are perpendicular to each other, as already explained with reference to Figure 2, assuming that the litre carton sleeve C' is correctly orientated upon the mandrel at the loading station I, so that the bottom closure is correctly presented at the stations II and IV, then the top closure will be correctly presented at the top closure pre-breaking station 103 and the top closure sealing station 106. However, this would not apply to the half-gallon carton, because its top and bottom closures are orientated parallelly to each other, as already explained with reference to Figure 1. Therefore, some means is required to turn the bottom-closed, open-topped, half-gallon carton C through 90 degrees about its own longitudinal (i.e. vertical) axis between the station IV and the top closure pre-breaking station 103. In the example shown in Figures 3 to 6, this is achieved by arranging for the mounting of each mandrel 21 to be rotated through 90 degrees about its own vertical axis as its leaves the station IV. Referring to Figures 4 and 5, each mandrel 21 (not shown in these Figures) is mounted upon the table by a mounting device 22 which includes a mounting bush 23 which extends through a vertical cylindrical bore 24 in the table 20 and which at its lower end includes a flange 25 carrying a lip seal 26 acting against the underneath surface of the table 20. The mandrels 21 are replaceably mounted upon the mounting devices 22 so that the size of the mandrels mounted at any one time can be selected to suit the size of the carton sleeves. To the upper end of the bush 23 is attached a circular, horizontal plate 27 also carrying at its outer periphery an annular lip seal 28 acting against the top surface of the table 20. The plate 27 is centred on the bush 23 by a central pin 36' extending into blind vertical bores in the plate 27 and the bush 23, is releasably attached to the bush and to the mandrel by two diametrically opposite headed screws 29 and is correctly located relative to the bush 23 by a locating dowel 30 extending into blind vertical bores in the bush 23 and the plate 27. Flanged, upper and lower bearing sleeves 31 and 32 rotatably support in the bore 24 the mounting formed by the bush 23 and the plate 27. In a vertical through bore 33 in the plate 27 is mounted a spring device 34 and, below that, a ball 35 which is urged by the spring device 34 to bear against the top surface of the flange 36 of the upper bearing sleeve 31. There are formed in this top surface at respective locations, spaced through 90 degrees about the vertical axis Y of the device 22, two recess-form detents. The spring device 34 bears against a circular cover plate 37 which is co-axial with the plate 27 and is attached thereto by means of screws 38. Mounted upon the top of the plate 27 so as to be rotatable about respective vertical axes spaced apart through 90 degrees around the axis Y are two needle roller followers 39 and 40. In the zone of the station IV is a cam 41 which is removably fixed in the path of the follower 39, so that, as the follower 39 moves away from the station IV, the follower 39 is turned through 90 degrees about the axis Y and so turns the mounting device 22 and the mandrel 21 through the same angle, bringing the ball 35 from engagement in one detent into engagement in the other detent. This turning of the half-gallon carton C through 90 degrees is illustrated in Figures 3 and 6, it being understood that the cam 41 is removed from the path of the followers 39 for the litre cartons C'. After the cartons C have been removed from the turntable 20 at the station VI, the mandrel moves into the station VII and, as it moves from that station, a cam 42 permanently fixed in the path of the followers 40 swings the follower 40 and thus the mandrel 21 back through 90 degrees about the axis Y. It will be understood that it is not necessary for the cam 42 to be retractable, because its illustrated position is out of the paths of the followers 39 and 40 for litre cartons C'. If desired, the cover plate 37 can be provided with a bush-form extension 37' shown in dot-dash lines in Figure 5 to bear upwardly against a support (not shown) at the station IV to absorb the force applied to the base of the mandrel during the pressure-sealing of the bottom closure at the station. If desired, each mandrel 21 can be arranged to be water-cooled through the mounting device 22. The apparatus described with reference to Figures 3 to 6 has the advantage that, because of the oscillatability of the mandrel, the machine layout for the cartons C and C' with differing closure orientation can remain the same and the machine width is kept to a reasonable size.

Claims: A packaging method comprising advancing carton sleeves of two differing characters (C',C), sealing one end of each carton sleeve (C',C) at one end closing means (IV) to form a carton (C',C) open at its other end, filling at filling means (104) the cartons (C',C) open at their other ends, sealing at other end closing means (106) the other end of each carton (C',C), and further comprising a selection process in which cartons of the second character (C) only are selected and only those selected cartons (C) are turned about their longitudinal axes through a right-angle relative to the path of advance of the cartons (C',C) as the cartons pass a location along the path from said one end closing means (IV) to said other end closing means (106), the advancing and the sealing of the one ends of the carton sleeves (C,C') taking place while the carton sleeves (C,C') are received upon mandrels (21), characterized in that the turning of said cartons of the second character (C) is accomplished by turning of the mandrels (21) through a right-angle. A method according to claim 1, wherein the turning of the mandrels (21) through a right-angle to turn said cartons of the second character (C) is followed by removing said cartons of the second character (C) from said mandrels (21) and thereafter by turning said mandrels (21) back through a right-angle prior to their receiving carton sleeves (C,C') again. A method according to claim 1 or 2, wherein the orientation of the closure elements (1,2) of the one ends of the carton sleeves of the second character (C) relative to the longitudinal axes of the carton sleeves of the second character (C) is similar to the orientation of the closure elements (6,7) of the other ends of the carton sleeves of the second character (C) relative to the longitudinal axes of the carton sleeves of the second character (C), but the orientation of the closure elements (1,2) of the one ends of the carton sleeves of the first character (C') relative to the longitudinal axes of the carton sleeves of the first character (C') is substantially perpendicular to the orientation of the closure elements (6,7) of the other ends of the carton sleeves of the first character (C') relative to the longitudinal axes of the carton sleeves of the first character (C'). Packaging apparatus, comprising one end closing means (IV) arranged to seal one end of each of a plurality of carton sleeves (C,C') to form a carton (C,C') open at its other end, filling means (104) arranged to fill the cartons (C,C') open at their other ends, other end closing means (106) arranged to seal the other end of each carton (C,C'), advancing means (102,107) arranged to advance said carton sleeves (C,C') and said cartons (C,C') along a path past said one end closing means (IV), said filling means (104) and said other end closing means (106), in turn, turning means (39) arranged to turn cartons (C,C') about their longitudinal axes through right-angles as the cartons (C,C') pass a location along the path from said one end closing means (IV) to said other end closing means (106), said turning means (39) being arranged to turn each of selected ones (C) of said cartons (C,C') about its longitudinal axis through a right-angle as the carton (C) passes said location, selecting means (41) arranged to select which of said cartons (C,C') are turned as aforesaid and thus which of said cartons (C,C') remain unturned by said turning means (39), a plurality of mandrel mounting means (22) for carrying respective mandrels (21) encircled by said carton sleeves (C,C'), and supporting means (20) carrying said mandrel mounting means (22), characterized in that said turning means (39) is arranged to turn said mandrel mounting means (22), and thus said selected ones (C) of said cartons (C,C'), through a right-angle relative to said supporting means (20). Apparatus according to claim 4, wherein said turning means (39) comprises follower means (39) arranged to move with said mandrel mounting means (22) and to turn said mandrel mounting means (22), and said selecting means (41) comprises camming means (41) arranged to co-operate with said follower means (39). Apparatus according to claim 5, wherein said camming means (41) is selectively locatable in and out of a path of movement of said follower means (39) with said mandrel mounting means (22). Apparatus according to claim 4,5, or 6, and further comprising other turning means (40) arranged to turn said mandrel mounting means (22) back through a right-angle between said selected ones (C) of said cartons (C,C') being removed from said mandrels (21) and carton sleeves (C,C') being received upon said mandrels (21). Apparatus according to claim 7, wherein said other turning means (40) comprises follower means (40) arranged to move with said mandrel mounting means (22) and to turn back said mandrel mounting means (22) through co-operation with camming means (42). Apparatus according to any one of claims 4 to 8, and further comprising, for each mandrel mounting means (22), first and second releasable retaining means (33-36) between the mandrel mounting means (22) and said supporting means (20) and serving releasably to detain the mandrel mounting means (22) relative to the supporting means (20) in respective positions of turning angularly spaced apart through a right-angle. Apparatus according to any one of claims 4 to 9, wherein each mandrel mounting means (22) comprises a turnable mounting bush (23) extending from one side of said supporting means (20) towards the opposite side of said supporting means (20), a turnable plate (27) at said opposite side, and fixing means (30,36',38) fixing said plate (27) to said bush (23). Apparatus according to claim 10, wherein said fixing means (30,36',38) of each mandrel mounting means (22) includes an elongate centering member (36') acting between and co-axial with said plate (27) and said bush (23). Apparatus according to claim 10 or 11, wherein said fixing means (30,36',38) of each mandrel mounting means (22) includes an elongate locating member (30) disposed radially outwardly of the axis of said bush (23) and acting between said plate (27) and said bush (23). Apparatus according to any one of claims 4 to 12, and further comprising a support against which each mandrel mounting means (22) can bear when its mandrel (21) is subjected to a force in the direction towards the mandrel mounting means (22) during the sealingly closing of the one end of a carton (C,C').

Inventors: RUSSELL, WILLIAM
Applicants: ELOPAK SYSTEMS AG
Application year: 1989
Main classification: B65B3
IPC codes: B65B3, B65B7