LASER BEAM RELAY UNIT

Abstract: Two reflecting mirrors (31,37) are disposed in parallel with each other and at a predetermined angle to an incident beam (41a) and are fixed to rotary waveguide members (33,36), respectively. An inlet for cooling air, an air stay portion and an air discharge port are provided on the back of reflecting mirror holders (10,20). Since the reflecting mirrors are cooled by air and the air stay portion is provided, cooling can be made sufficiently. @(11pp Dwg.No. 1/3)@

Description: The present invention relates to a laser beam relay unit according to the preamble of claim 1. Laser beam machines in which a robot and a laser oscillator are combined are now widely used for welding or the heat treatment of metals. This is because the positioning accuracy of robots has been significantly improved and a laser oscillator can be combined with a commercially available robot to construct a laser beam machine. With such a laser beam machine, a laser beam must be conducted from a laser oscillator to a wrist along an arm of a robot, and accordingly, a laser beam relay unit must be used to shift the direction of the laser beam somewhere along the path of the beam. Reflecting mirrors used with the laser beam relay unit absorb a percentage of the laser energy, and therefore, the reflecting mirrors generate heat and become deformed; in some circumstances the thin reflecting films coated on the reflecting mirrors may be destroyed. Accordingly, the reflecting mirrors are usually cooled with water. Preferably, however, water is not used with robots, because when water is used with a robot, water leakages may occur and water might penetrate the mechanism of the robot, such as the joints, and thus cause unnecessary failures. JP-A-626786 discloses an arrangement using reflecting mirrors which are cooled by air. GB-A-2134071 discloses an apparatus wherein the distance between the reflecting mirrors can be varied in the direction of the laser beam. In view of the background art described above, an object of the present invention is to provide a laser beam relay unit using air-cooled reflecting mirrors and having a simple construction. US-A-4623229 discloses a laser beam relay unit having two reflecting mirrors for shifting the direction of a laser beam, the mirrors are placed in parallel to each other and at a predetermined angle relative to incident light, each mirror is fixed to a respective rotatable light guiding member, and to a respective reflecting-mirror holder provided in the back thereof with an inlet for cooling air, a retaining section in which air is retained, and a plurality of passages each extending radially or spirally from the air inlet; and according to the present invention, such a unit is characterised in that each passage extends to a respective discharge opening at the outer peripheral edge of the holder, the discharge openings being, in use, open to the outside. A laser beam incident on one of the reflecting mirrors is reflected therefrom, passes through the light guide members, and is then reflected from the other reflecting mirror, to thereby change the direction and position of the beam. The reflecting mirrors are air-cooled and can be satisfactorily cooled because of the provision of the air retaining sections. In the accompanying drawings:- Fig. 1 illustrates a first embodiment of a laser relay unit of the present invention; Fig. 2(a) is a detailed diagram of the reflecting-mirror holders of Fig. 1; Fig. 2(b) is a sectional view taken along line A - A of Fig. 2(a); and Fig. 3 illustrates a second embodiment of the laser beam relay unit of the present invention. The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. Figure 1 illustrates a first embodiment of the present invention, in which a reflecting mirror 31 is fixed to a reflecting-mirror holder 10 by a press member 32 and cooling air 42 is introduced to cool the reflecting mirror 31 as described in detail later. The reflecting-mirror holder 10 is fixed to a light guiding member 33 rotatably coupled to a light guiding member 36 by bearings 34 and 35. Further, a reflecting-mirror holder 20, to which a reflecting mirror 37 is fixed by press members 38, is fixed to the light guiding member 36. Incoming laser light 41a from the left of the figure is reflected from the reflecting mirror 37, and the reflected laser light 41b travels upward and is reflected from the reflecting mirror 31 again as outgoing laser light. The light guiding members 33 and 36 are rotatably coupled to each other by the bearings 34 and 35, and thus the direction of the outgoing laser light 41c can be changed from 0 to 360 degrees with the laser light 41b as the axis of rotation. Accordingly, the present invention can be used in a laser beam relay unit for a laser beam machine including a robot. Figure 2(a) is a detailed diagram of the reflecting-mirror holder, and Fig. 2(b) is a sectional view taken along the line A - A of Fig. 2(a). In Fig. 2(a), the reflecting-mirror holder 10 is preferably made of a material having a good thermal conductivity, such as brass. In the Figure, 11 designates a cooling-air inlet to which an air pipe can be coupled, and 12 designates a restrictor. The direction of flow of the air is shifted along radial lines of the holder at a height 13, and thereafter, the air is temporarily retained by retaining sections 14 and 15. At this point the air absorbs heat generated by reflecting mirror 13 and is then discharged from discharge openings 16 and 17 to the outside. The air passages are radially formed as shown in Fig. 2(b). This construction enables the cooling of an amount of heat of several tens of watts generated by the reflecting mirrors of a laser beam machine having an output of several kilowatts, with the cooling air pressure set at 5 kg/cm². Figure 3 illustrates a second embodiment of the laser beam relay unit of the present invention. In the Figure, like reference numerals are used to designate elements corresponding to those in Fig. 1 and therefore, a description thereof is omitted. Different from the laser beam relay unit of Fig. 1, a light guiding member 51 is coupled to a light guiding member 53 through a bearing 52, and the light guiding member 53 is coupled by a male screw 54 inserted to a female thread 55 of a light guiding member 56, whereby a distance L between the reflecting mirrors 31 and 37 can be changed by rotating the light guiding member 53. Reference numeral 57 designates a stopper for positioning the light guiding member 56. Accordingly, the laser beam relay unit of Fig. 3 can be used with a robot having arms of different lengths, or with different arms of the same robot. Moreover, even if robots have a poor arm length accuracy, the laser beam relay unit can be installed to fit individual products. According to the present invention as described above, the reflecting-mirror holders are air-cooled and have a simple construction. Therefore, the laser beam relay unit of the present invention can be widely used as a laser beam relay unit in laser beam machines combined with robots. Further, since the distance between the reflecting mirrors can be easily adjusted, the laser beam relay unit can be installed even if the length of an arm or of a portion of a robot having a difference in level is changed.

Claims: A laser beam relay unit having two reflecting mirrors (31,37) for shifting the direction of a laser beam, the mirrors are placed in parallel to each other and at a predetermined angle relative to incident light, each mirror (31,37) is fixed to a respective rotatable light guiding member (33,36;51,53), and to a respective reflecting-mirror holder (10,20) provided in the back thereof with an inlet (11) for cooling air, a retaining section (14,15) in which air is retained, and a plurality of passages each extending radially or spirally from the air inlet (11); characterised in that each passage extends to a respective discharge opening (16,17) at the outer peripheral edge of the holder (10,20), the discharge openings (16,17) being, in use, open to the outside. A laser beam relay unit according to claim 1, wherein the light guide members (51,53) are coupled by screws (54,55) so that a distance between the reflecting mirrors (31,37) can be varied in the direction of the laser beam. A laser beam relay unit according to claim 1 or claim 2, wherein the reflecting mirrors (31,37) are placed at an angle of 45 degrees relative to the incident light.

Inventors: ARAI, TAKEJI FANUC MANSION HARIMOMI 3-309
Applicants: FANUC LTD.
Application year: 1989
Main classification: B23K26
IPC codes: H01S3, B23K26, G02B27, G02B26