AN APPARATUS FOR THE MANUFACTURE OF INSULATING CHUTES

Abstract: The invention relates to an apparatus for the manufacture of insulating chutes. The apparatus comprises means for winding plies of insulating material on to cores; means for curing the insulating material wound on the cores; means for removing cured insulating material from the cores; and means for returning empty cores to the winding step. The object is to make the operation of this kind of apparatus more efficient than previously. The object is achieved in such a manner that the cores (12) are arranged in groups on an endless transporter (1), whereby empty spaces corresponding to the number of cores in a group are left between the groups of cores, and the transporter is arranged to move step by step a distance corresponding to the interspace between individual cores in a group when the first core in each group reaches the winding means, and a distance corresponding to the interspace between the groups when the last core in each group leaves the winding step. When the transporter is displaced a distance corresponding to the interspace between the groups, the whole group of cores is introduced into the curing means (5), in which the group of cores is detached from the transporter for the time of the curing, being thereafter returned to the following empty space on the transporter.

Description: An apparatus for the manufacture of insulating chutes The invention relates to an apparatus for the manufacture of insulating chutes, of mineral wool in particular, comprising means for winding plies of an insulating material on to cores; means for curing the insulating material wound on the cores; means for re¬ moving the cured insulating material from the cores; and means for feeding empty rolls into said winding means. Attempts have been made for a long time to make apparatuses of this type operate continuously and as automatically as possible. In one way or another, cores have been fed at an even rate into the winding means and further through a furnace-like curing means. The curing of an insulation, which could be compared to baking, takes place slowly, wherefore the curing furnace is very large and expensive and causes further problems as the cores have to be removed from within the insulations in order to be returned to the winding means. The object is to provide a new apparatus for the manufacture of insulating chutes, which apparatus is simpler and more efficient than previous appar- atuses. The apparatus according to the invention is mainly characterized in that the cores are arranged in groups on an endless transporter; that the trans¬ porter comprises, between the groups of cores, empty spaces corresponding to the number of cores in each group; that the transporter is arranged to move step by step a distance corresponding to the interspace between individual cores in a group when the first core in each group reaches the winding means, and a distance corresponding to the interspace between the groups when the last core in each group leaves the winding means; and that the means for curing the insulation are arranged to cure one group of cores at a time so that it detaches the entire group from the transporter, effects the curing, and returns the group into the empty space ahead of the following group of cores on the transporter. Means for coating and splitting the insulation are preferably positioned after the curing means, which coating and splitting means operate in synchro¬ nization with the winding means so that the position of the groups of cores relative to each other remains unchanged all the time, and the apparatus can operate continuously and automatically. The curing of the insulation in each group of cores is preferably carried out by simultaneous appli¬ cation of compression and hot air. In a preferred embodiment of the apparatus ac¬ cording to the invention, each core is detached from the transporter for the time of the winding and is thereafter returned to the transporter, whereby even insulating chutes varying greatly in thickness can be wound on to a core without interfering with the over¬ all operation of the apparatus. In the following the invention will be de¬ scribed in more detail with reference to the attached drawing. Figure 1 is a sche atical side view of an ap¬ paratus according to the invention. Figures 2 to 4 show a preferred embodiment of core supporting means included in the transporter of the apparatus. Figure 5 illustrates the detachment of cores from the transporter and returning the same to the transporter at the winding means. In Figure 1, the reference numeral 1 designates an endless transporter which moves around in a ver¬ tical plane via two idler wheels 2 and 3 and which may comprise two parallel chains provided with supports for detachably supporting cores 12 at both ends there¬ of. The reference numeral 4 designates means for winding a ply of an insulating material on to a core 12; 5 designates means for curing the insulating material; 6 designates a coating means; and 7 desig- nates means for removing the core and for splitting the insulation into a chute. Three successive cores 12 form a group, and an empty space 8 corresponding to three cores is left be¬ tween two successive groups on the transporter 1. When the first core 12 in a group of cores reaches the winding means 4, as shown in Figure 1, the winding means 4 detach the core from the trans¬ porter 1 and wind the insulating material in the form of a ply on to the core to a desired thickness, and then returns the wound core to the transporter 1. Thereafter the transporter 1 moves on so that the fol¬ lowing core reaches the winding means, etc. , until the last core 12 in the group has been wound. The first core in the group has thereby been displaced in the immediate vicinity of the entrance of the curing means 5. While one group of cores is being wound, the curing means 5 effect the curing of the insulating ma¬ terial wound on to a foregoing group of cores. The curing means 5 comprise a stationary upper half 10 and a movable lower half 11. The movable lower half 11 is arranged to lift one group of cores with the insu¬ lating material wound thereon away from the transporter 1 and to press the group against the sta- tionary upper half 10. The curing is effected partly by compression, partly by hot air applied through the insulating material and the hollow cores. The curing of one group thereby takes place while insulating ma¬ terial is being wound on the following group of cores. After the curing has . been completed, the lower movable half 11 of the curing means 5 is lowered down and the group of cores in the curing means is again positioned on the transporter 1. Thereafter the transporter 1 moves on a distance corresponding to one group of cores so that the cured group leaves the curing means 5, and a new group enters it. The interspace between the groups of cores shortens during the curing of a group of cores, but it is extended to its "normal" length as the transporter 1 passes empty the curing means 5 while the next group of cores is being wound. The coating means 6 and the core removal and insulation splitting means 7 are preferably arranged to operate in synchronization with the winding means 4; the operation of the means 6 and 7 will be de- scribed in more detail below. Figures 2, 3 and 4 illustrate the transporta¬ tion of the cores 12 on the transporter 1, the cores being temporarily detachable from the transporter both at the top adjacent to the coating, core removal and insulation splitting means and at the bottom adjacent to the winding means 4 and the curing means 5. Figure 2 shows one end of the core 12; the reference numeral 21 designates the shaft of the core, and the reference numeral 22 a journal for supporting the shaft end. The reference numeral 23 designates one of the chains included in the conveyer 1, and the reference numeral 24 designates means for supporting and guiding the chain 23. A core support comprising two arms 25 and 26 preferably perpendicular to each other is fix- edly attached to the chain 23. The reference numeral 27 designates a support notch for the shaft journal 22, appearing more clearly from Figures 3 and 4. Figure 3 is a side view of a situation similar to that shown in Figure 2, that is, of the upper part of the transporter shown in Figure 1 when it moves in the direction of the arrow 31 towards the idler wheel 2. At the core removal and insulation splitting means 7, the cores 22 can be easily lifted up from the shaft journals 22 through an opening 29 so as to be detached from the transporter and can be equally easily lowered down again. When the support 26 supporting the core reaches the idler wheel 2, it tilts gradually, in the figure anti-clockwise, until the journal 22 is re¬ leased from the notch 27. Under the influence of the weight of the core 12, the journal partly slides part¬ ly falls through a passage 28 into a receiving recess 32 along a path substantially coinciding with the ar¬ row 33. Figure 4 shows the situation of Figure 3 upside down, that is, in the lower half of the transporter. The movement now takes place in the direction of the arrow 31' towards the idler wheel 3. At the winding means 4, the journal 22 is lifted out of the receiving recess 32 and displaced via the passage 28 down through the opening 29. At the curing means 5, the journal 22 can be readily lifted off the transporter upwards through an opening 30 and similarly returned. When the support 26 reaches the idler wheel 3, it again begins to tilt gradually anti-clockwise until the journal 22 is released from the recess 32 and is displaced into the notch 27 on the opposite side along a path substantially coinciding with the arrow 41. Figure 5 illustrates schematically a solution in which the core 12 is detachable from the trans- porter 1 at the winding means 4 and can again be re¬ turned on to the transporter when an insulating ma¬ terial layer of a desired thickness has been wound on the core. On reaching the winding means 4, the shaft journal 22 of the core is inserted in the receiving recess 32 of the support 26. A bar provided beside the support 26 lifts the journal 22 out of the recess 32, and an arm 40 similarly provided beside the support 26 stops the journal 22 so that it will be supported by a support 43 provided at the end of a lifting arm 42. The transporter stops when the opening 29, open at the bottom, is positioned at the lifting arm 42, as shown in Figure 5, whereby the core can be lowered down into the winding means 4. During the winding process, the transporter stays in place, and the stopping arm 40 is pivoted on a bearing 41 into the left-hand side posi¬ tion shown in Figure 5. The wound core is lifted up into the opening 29 at the passage 28, whereafter the arm 40 is reinserted into the recess 32. The stopping arm 40 and the lifting arm 42 are preferably operated hydraulically. The means 6 for coating the insulating ma¬ terial, operating in synchronization with the winding means 4, are preferably positioned after the idler wheel 3, as shown in Figure 1, whereby the core sup¬ ports 26 of the transporter 1 are in a position shown in Figure 2, and the shaft journals 22 of the cores 12 are positioned in the wedge-shaped notches 27. A coating 13 usually consists of aluminium foil. The storage roll of the coating is designated with the reference numeral 14, feeding and cutting means with the numeral 15, and a press roll with the numeral 16. For the coating process, the shaft journals 22 of the core are lifted out of the wedge-shaped notches 27, by means of, e.g., conic supports, so that the hot roll 16 is able to rotate the core and fasten the coating foil to the surface of the cured insulating material by melting the plastic layer of the foil. The foil 13 is cut off in such a manner that a strip is formed which later on can be closed 'across the line along which the insulation has been sawed open. Thereafter the core -is again lowered on the trans- porter 1, that is - the shaft journals 22 are inserted into the wedge-shaped notches 27. The cores are not able to turn in the wedge- shaped notches 27 on their way from the coating means 6 to the sawing means 7, wherefore the insulation can be easily sawed open beside the closing strip formed by the coating. The sawing, the core removal, and the returning of the core on to the transporter 1 are carried out by means of devices known per se. For the sake of clarity, the apparatus is shown in the drawing schematically without drive and control means. However, it is obvious to one skilled in the art how to effect cooperation between these devices.

Claims: Claims : 1. An apparatus for the manufacture of insulat¬ ing chutes, of mineral wool in particular, comprising means for winding plies of an insulating material on to cores; means for curing the insulating material wound on the cores; means for removing the cured insulating material from the cores; and means for feeding empty rolls into said winding means, c h a r- a c t e r i z e d in that the cores (12) are arranged in groups on an endless transporter (1); that the transporter comprises, between the core groups, empty spaces corresponding to the number of cores in each group; that the transporter (1) is arranged to move step by step a distance corresponding to the inter¬ space between individual cores in a group when the first core (12) in each group reaches the winding means, and a distance corresponding to the interspace between the groups when the last core in each group leaves the winding means (4) ; and that the means (5) for curing the insulating material are arranged to cure one group of cores at a time so that it detaches the entire group from the transporter (1), effects the curing, and returns the group to the empty space ahead of the following group of cores on the transporter. 2. An apparatus according to claim 1, c h a r- a c t e r i z e d in that means (6) for coating the cured insulating material are provided in connection with the transporter (1) af er the curing means (5), said means (6) operating in synchronization with the winding means (4) . 3. An apparatus according to claim 1, c h a r- a c t e r i z e d in that means (7) for removing cores and for splitting the insulation are provided in connection with the transporter (1) after the curing means (5), said means (7) operating in synchro- nization with the winding means (4). 4. An apparatus according to claim 1, c h a r¬ a c t e r i z e d in that the winding means (4) are arranged to detach a core (12) from the transporter (1) for the time of the winding and to return it on to the transporter after the winding has been completed. 5. An apparatus according to any of the preced¬ ing claims, c h a r a c t e r i z e d in that the transporter (1) is arranged to move around via two idler wheels (2, 3) preferably positioned in the same plane and to support each core (12) in a detachable manner at both ends (22) thereof. 6. An apparatus according to claims 2, 3 and 5, c h a r a c t e r i z e d in that the coating means (6) as well as the core removing and insulation splitting means (7) are provided within the upper portion of the path of movement of the transporter. 7. An apparatus according to claim 5, c h r¬ a c t e r i z e d in that the transporter (1) com¬ prises core supports (26) unrotatable with respect to the transporter, the supports (26) comprising separate supporting means (27, 32) for the cores in the top and bottom portions of the transporter (1) so that the force of gravity causes the core (12) to be displaced from one supporting means to the other (27 -> 32 and 32 -> 27, respectively) at the idler wheels (2, 3) of the transporter (1). 8. An apparatus according to claim 7, c h a r¬ a c t e r i z e d in that the supporting means within the upper portion of the path of movement of the transporter (1) are formed by wedge-shaped notches (27).

Inventors: SOIKKELI OSMO, SOIKKELI, OSMO
Applicants: PARTEK AB, OY PARTEK AB
Application year: 1989
Main classification: F16L59
IPC codes: B29C33, B29C67, B65H19, F16L59