PYRAZOLIDINEDIONE ARYLIDENE DYE-DONOR ELEMENT FOR THERMAL DYE TRANSFER

Abstract: A dye-donor element for thermal dye transfer comprises a support having thereon a dye dispersed in a polymeric binder, characterized in that the dye has the formula: wherein R¹ and R² each independently represents a substituted or unsubstituted alkyl group having from 1 to 10 carbon atoms, a cycloalkyl group having from 5 to 7 carbon atoms or an aryl group having from 6 to 10 carbon atoms; R³ and R⁴ each represents R¹; or either or both of R³ and R⁴ can be joined to the carbon atom of the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 5- or 6-membered ring; or R³ and R⁴ can be joined together to form, along with the nitrogen to which they are attached, a 5- or 6-membered heterocyclic ring; R⁵ represents hydrogen; halogen; cyano; carbamoyl; alkoxycarbonyl; acyl; a substituted or unsubstituted alkyl or alkoxy group group having from 1 to 10 carbon atoms; a cycloalkyl group having from 5 to 7 carbon atoms; an aryl group having from 6 to 10 carbon atoms; or a dialkylamino group; and Z represents hydrogen or the atoms necessary to complete a 5- or 6-membered ring.

Description: This invention relates to dye-donor elements used in thermal dye transfer which have good hue and dye stability. In recent years, thermal transfer systems have been developed to obtain prints from pictures which have been generated electronically from a color video camera. According to one way of obtaining such prints, an electronic picture is first subjected to color separation by color filters. The respective color-separated images are then converted into electrical signals. These signals are then operated on to produce cyan, magenta and yellow electrical signals. These signals are then transmitted to a thermal printer. To obtain the print, a cyan, magenta or yellow dye-donor element is placed face-to-face with a dye-receiving element. The two are then inserted between a thermal printing head and a platen roller. A line-type thermal printing head is used to apply heat from the back of the dye-donor sheet. The thermal printing head has many heating elements and is heated up sequentially in response to the cyan, magenta and yellow signals. The process is then repeated for the other two colors. A color hard copy is thus obtained which corresponds to the original picture viewed on a screen. Further details of this process and an apparatus for carrying it out are contained in U.S. Patent No. 4,621,271 by Brownstein entitled "Apparatus and Method For Controlling A Thermal Printer Apparatus," issued November 4, 1986. A problem has existed with the use of certain dyes in dye-donor elements for thermal dye transfer printing. Many of the dyes proposed for use do not have adequate stability to light. Others do not have good hue. It is an object of this invention to provide dyes which have good light stability and have improved hues. JP 60/028,451, JP 60/028,453, JP 60/053,564, G.B. 2,159,971 and U.S. Patent 4,701,439 relate to arylidene yellow dyes used in a thermal transfer sheet. All of these dyes, however, are dicyanovinylanilines derived from the reaction of malononitrile with dialkylaminobenzaldehydes. It is another object of this invention to provide similar dyes prepared from active methylene compounds other than malononitrile in order to increase synthetic flexibility and improve the hue and stability to heat and light. These and other objects are achieved in accordance with this invention which comprises a dye-donor element for thermal dye transfer comprising a support having thereon a dye dispersed in a polymeric binder, characterized in that the dye has the formula: wherein R¹ and R² each independently represents a substituted or unsubstituted alkyl group having from 1 to 10 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, pentyl, hexyl, methoxyethyl, benzyl, 2-methanesulfonamidoethyl, 2-hydroxyethyl, 2-cyanoethyl, methoxycarbonylmethyl, etc.; a cycloalkyl group having from 5 to 7 carbon atoms, such as cyclohexyl, cyclopentyl, etc.; or an aryl group having from 6 to 10 carbon atoms, such as phenyl, pyridyl, naphthyl, p-tolyl, p-chlorophenyl, or m-(N-methyl sulfamoyl)phenyl; R³ and R⁴ each represents R¹; or either or both of R³ and R⁴ can be joined to the carbon atom of the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 5- or 6-membered ring; or R³ and R⁴ can be joined together to form, along with the nitrogen to which they are attached, a 5- or 6-membered heterocyclic ring, such as a pyrrolidino or morpholino ring; R⁵ represents hydrogen; halogen, such as chlorine, bromine, or fluorine; cyano; carbamoyl, such as N,N-dimethylcarbamoyl; alkoxycarbonyl, such as ethoxycarbonyl or methoxyethoxycarbonyl; acyl, such as acetyl or benzoyl; a substituted or unsubstituted alkyl or alkoxy group having from 1 to 10 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, pentyl, hexyl, methoxyethyl, benzyl, methoxy, ethoxy, 2-methanesulfonamidoethyl, 2-hydroxyethyl, 2-cyanoethyl, methoxycarbonylmethyl, etc.; a cycloalkyl group having from 5 to 7 carbon atoms, such as cyclohexyl, cyclopentyl, etc.; an aryl group having from 6 to 10 carbon atoms, such as phenyl, pyridyl, naphthyl, p-tolyl, p-chlorophenyl, m-(N-methyl sulfamoyl)phenyl; or a dialkylamino group, such as dimethylamino, morpholino or pyrrolidino; and Z represents hydrogen or the atoms necessary to complete a 5- or 6-membered ring, thus forming a fused ring system such as naphthalene, quinoline, isoquinoline or benzothiazole. In a preferred embodiment of the invention, both R¹ and R² are phenyl. In another preferred embodiment, R¹ is phenyl and R² is ethyl. In another preferred embodiment, each R³ and R⁴ is (C₂H₅)(CH₃)CHOCOCH₂ or (CH₃)₂CHOCOCH₂. In another preferred embodiment, R⁵ is hydrogen or cyano. In yet another preferred embodiment, R³ is ethyl or butyl and R⁴ is ethyl, butyl or C₂H₅O₂CCH₂CH₂. In still yet another preferred embodiment, R³ is CH₂CH₂Cl and R⁴ is joined together to the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 6-membered ring. The above dyes may be either of yellow or magenta hue. In a preferred embodiment of the invention, the dyes are of yellow hue. Compounds included within the scope of the invention include the following: These dyes may be prepared using synthetic techniques similar to those disclosed in Belgian Patent 626,369 described above, the disclosure of which is hereby incorporated by reference. The magenta dyes above may also be prepared by a procedure described in J. Signalaufzeichnungsmaterielen, 9 , 31 (1981). The aromatic ring in the formula above may be substituted with various substituents, such as C₁ to C₆ alkyl, C₁ to C₆ alkoxy, halogen, cyano, acylamido, etc. The dye in the dye-donor element of the invention is dispersed in a polymeric binder such as a cellulose derivative, e.g., cellulose acetate hydrogen phthalate, cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate, cellulose triacetate or any of the materials described in U. S. Patent 4,700,207 of Vanier and Lum; a polycarbonate; poly(styrene-co-acrylonitrile), a poly(sulfone) or a poly(phenylene oxide). The binder may be used at a coverage of from 0.1 to 5 g/m². The dye layer of the dye-donor element may be coated on the support or printed thereon by a printing technique such as a gravure process. Any material can be used as the support for the dye-donor element of the invention provided it is dimensionally stable and can withstand the heat of the thermal printing heads. Such materials include polyesters such as poly(ethylene terephthalate); polyamides; polycarbonates; glassine paper; condenser paper; cellulose esters; fluorine polymers; polyethers; polyacetals; polyolefins; and polyimides. The support generally has a thickness of from 2 to 30 µm. It may also be coated with a subbing layer, if desired, such as those materials described in U. S. Patent 4,695,288. The reverse side of the dye-donor element may be coated with a slipping layer to prevent the printing head from sticking to the dye-donor element. Such a slipping layer would comprise a lubricating material such as a surface active agent, a liquid lubricant, a solid lubricant or mixtures thereof, with or without a polymeric binder. The amount of the lubricating material to be used in the slipping layer depends largely on the type of lubricating material, but is generally in the range of .001 to 2 g/m². The dye-receiving element that is used with the dye-donor element of the invention usually comprises a support having thereon a dye image-receiving layer. The support may be a transparent film such as a poly(ether sulfone), a polyimide, a cellulose ester such as cellulose acetate, a poly(vinyl alcohol-co-acetal) or a poly(ethylene terephthalate). The support for the dye-receiving element may also be reflective such as baryta-coated paper, polyethylene-coated paper, white polyester (polyester with white pigment incorporated therein), an ivory paper, a condenser paper or a synthetic paper such as duPont Tyvek®. The dye image-receiving layer may comprise, for example, a polycarbonate, a polyurethane, a polyester, polyvinyl chloride, poly(styrene- co -acrylonitrile), poly(caprolactone) or mixtures thereof. The dye image-receiving layer may be present in any amount which is effective for the intended purpose. In general, good results have been obtained at a concentration of from 1 to 5 g/m². As noted above, the dye-donor elements of the invention are used to form a dye transfer image. Such a process comprises imagewise-heating a dye-donor element as described above and transferring a dye image to a dye-receiving element to form the dye transfer image. The dye-donor element of the invention may be used in sheet form or in a continuous roll or ribbon. If a continuous roll or ribbon is employed, it may have only the dye thereon as described above or may have alternating areas of other different dyes, such as sublimable cyan and/or magenta and/or yellow and/or black or other dyes. Such dyes are disclosed in U. S. Patents 4,541,830, 4,698,651, 4,695,287, and 4,701,439. Thus, one-, two-, three- or four-color elements (or higher numbers also) are included within the scope of the invention. In a preferred embodiment of the invention, the dye-donor element comprises a poly(ethylene terephthalate) support coated with sequential repeating areas of magenta, cyan and a dye as described above of yellow hue, and the above process steps are sequentially performed for each color to obtain a three-color dye transfer image. Of course, when the process is only performed for a single color, then a monochrome dye transfer image is obtained. Thermal printing heads which can be used to transfer dye from the dye-donor elements of the invention are available commercially. There can be employed, for example, a Fujitsu Thermal Head (FTP-040 MCS001), a TDK Thermal Head F415 HH7-1089 or a Rohm Thermal Head KE 2008-F3. A thermal dye transfer assemblage of the invention comprises a) a dye-donor element as described above, and b) a dye-receiving element as described above, the dye-receiving element being in a superposed relationship with the dye-donor element so that the dye layer of the donor element is in contact with the dye image-receiving layer of the receiving element. The above assemblage comprising these two elements may be preassembled as an integral unit when a monochrome image is to be obtained. This may be done by temporarily adhering the two elements together at their margins. After transfer, the dye-receiving element is then peeled apart to reveal the dye transfer image. When a three-color image is to be obtained, the above assemblage is formed on three occasions during the time when heat is applied by the thermal printing head. After the first dye is transferred, the elements are peeled apart. A second dye-donor element (or another area of the donor element with a different dye area) is then brought in register with the dye-receiving element and the process repeated. The third color is obtained in the same manner. The following examples are provided to illustrate the invention. Preparative Example Preparation of Compound 2 To a 100 ml round bottom flask, the aldehyde I (3.3 g. 0.01 mole), 1,2-diphenyl-3,5-pyrazolidinedione (2.5 g, 0.01 mole), and ethanol (50 ml) were mixed. The mixture was refluxed for 30 min (the reaction being shown to be complete by thin-layer chromatography). The solvent was removed in vacuo and the residue was recrystallized from 50 ml methanol to give 5.4 g (95% yield) of dye. Calculated for C₃₃H₃₅N₃O₆. N: 7.4%; C: 69.6%, H: 6.2%; Found: N: 7.3%, C: 69.3%, H: 6.3%. Example 1 ― Yellow Dye-Donor A yellow dye-donor element was prepared by coating the following layers in the order recited on a 6 µm poly(ethylene terephthalate) support: 1) Dye-barrier layer of poly(acrylic acid) (0.16 g/m²) coated from water, and 2) Dye layer containing the yellow dye identified in Table 1 (0.63 mmoles/m²), FC-431® surfactant (3M Corp.) (0.0022 g/m²),in a cellulose acetate (40% acetyl) binder (weight equal to 1.2X that of the dye) coated from a butanone and cyclohexanone solvent mixture. A slipping layer was coated on the back side of the element similar to that disclosed in U.S. Patent 4,747,711. A dye-receiving element was prepared by coating a solution of Makrolon 5705® (Bayer AG Corporation) polycarbonate resin (2.9 g/m² in a methylene chloride and trichloroethylene solvent mixture on an ICI Melinex 990® white polyester support. The dye side of the dye-donor element strip 1 inch (2.5 cm) wide was placed in contact with the dye image-receiving layer of the dye-receiver element of the same width. The assemblage was fastened in the jaws of a stepper motor driven pulling device. The assemblage was laid on top of a 0.55 (14 mm) diameter rubber roller and a TDK Thermal Head (No. L-133) and was pressed with a spring at a force of 8.0 pounds (3.6 kg) against the dye-donor element side of the assemblage pushing it against the rubber roller. The imaging electronics were activated causing the pulling device to draw the assemblage between the printing head and roller at 0.123 inches/sec (3.1 mm/sec). Coincidentally, the resistive elements in the thermal print head were pulse-heated at increments from 0 up to 8 msec to generate a graduated-density image. The voltage supplied to the print head was approximately 22v representing approximately 1.5 watts/dot (12 mjoules/dot) for maximum power. The dye-receiving element was separated from the dye-donor element and the status A blue reflection density of each stepped image and maximum density were read. The images were then subjected to High-Intensity Daylight fading (HID-fading) for either 4 or 7 days, 50 kLux, 5400°K, 32°C, approximately 25% RH and the densities were reread. The percent density loss was calculated from an initial density of approximately 1.0. The following results were obtained: Dye-Donor Element w/Compound Fade Test (days) Status A Blue Density D max % Loss After Fade 1 4 1.8 4 2 7 1.8 9 3 7 1.4 17 4 7 1.9 12 Control 1 4 2.3 31 Control 1 7 2.4 27 Control 2 4 2.3 35 Control 3 4 2.5 64 The above results indicate that the dyes according to the invention have improved light stability in comparison to the control dyes. Example 2 ― Yellow Dye-Donor A yellow dye-donor element was prepared by coating the following layers in the order recited on a 6 µm poly(ethylene terephthalate) support: 1) Subbing layer of duPont Tyzor TBT® titanium tetra-n-butoxide (0.16 g/m²) coated from 1-butanol, and 2) Dye layer containing the yellow dye identified in Table 2 (0.63 mmoles/m²), FC-431® surfactant (3M Corp.) (0.0022 g/m²),in a cellulose acetate (40% acetyl) binder (weight equal to 1.2X that of the dye) coated from a butanone and cyclohexanone solvent mixture. A slipping layer was coated on the back side of the element similar to that disclosed in U.S. Patent 4,717,711. A dye-receiver was prepared as in Example 1. The dye-donor was processed as in Example 1 except that the fade conditions were one week and the density loss was calculated from a given intermediate density step. The following results were obtained: Dye-Donor Element w/Compound Fade Test (days) Status A Blue Density D max % Loss After Fade 2 7 2.0 15 4 7 2.2 17 5 7 2.1 16 6 7 1.7 27 7 7 1.3 22 Control 1 7 2.3 31 Control 4 7 2.0 65 The above results indicate that the dyes according to the invention have improved light stability in comparison to the control dyes. Example 3―Magenta Dye-Donor A magenta dye-donor element was prepared by coating the following layers in the order recited on a 6 µm poly(ethylene terephthalate) support: 1) Subbing layer of duPont Tyzor TBT® titanium tetra-n-butoxide (0.16 g/m²) coated from n-butyl alcohol, and 2) Dye layer containing the magenta dye 15 identified above (0.36 mmoles/m²), FC-431® surfactant (3M Corp.) (0.002 g/m²), in a cellulose acetate-propionate (2.5% acetyl, 48% propionyl) binder (weight equal to 2.6X that of the dye) coated from a cyclopentanone, toluene, and methanol solvent mixture. A slipping layer was coated on the back side of the element similar to that disclosed in U.S. Patent 4,738,950. A dye-receiving element was prepared by coating a solution of Makrolon 5705® (Bayer AG Corporation) polycarbonate resin (2.9 g/m²) in methylene chloride on a pigmented polyethylene-overcoated paper stock. The dye side of the dye-donor element strip approximately 10 cm x 13 cm in area was placed in contact with the dye image-receiving layer of the dye-receiver element of the same area. The assemblage was clamped to a stepper-motor driven 60 mm diameter rubber roller and a TDK Thermal Head (No. L-231) (thermostatted at 26°C) was pressed with a force of 8.0 pounds (3.6 kg) against the dye-donor element side of the assemblage pushing it against the rubber roller. The imaging electronics were activated causing the donor/receiver assemblage to be drawn between the printing head and roller at 6.9 mm/sec. Coincidentally, the resistive elements in the thermal print head were pulsed at 29 µsec/pulse at 128 µsec intervals during the 33 msec/dot printing time. A stepped density image was generated by incrementally increasing the number of pulses/dot from 0 to 255. The voltage supplied to the print head was approximately 23.5 volts, resulting in an instantaneous peak power of 1.3 watts/dot and a maximum total energy of 9.6 mjoules/dot. The dye-receiving element was separated from the dye-donor element and fused using a Kodak SV65 Color Video Finisher. The status A green reflection densities of each stepped image consisting of a series of 11 graduated density steps 1 cm x 1 cm were read. The images were then subjected to High-Intensity Daylight fading (HID-fading) for 7 days, 50 kLux, 5400°K, 32°C, approximately 25% RH and the densities were reread. The percent density loss was calculated from a step with an initial density of approximately 1.2. The λ-max of each dye in an acetone solution was also determined. The following results were obtained: Dye-Donor Element w/Compound Fade Test (days) λ max Status A Green Density D max % Loss After Fade 15 7 565 nm 1.2 27 Control 5 7 521 nm 1.2 44 The above results indicate that the magenta dye according to the invention has improved light stability in comparison to a control magenta dye. Example 4 ― Yellow Dye-Donor A yellow dye-donor element was prepared by coating the following layers in the order recited on a 6 µm poly(ethylene terephthalate) support: 1) Subbing layer of duPont Tyzor TBT® titanium tetra-n-butoxide (0.16 g/m²) coated from n-butyl alcohol and n-propyl acetate, and 2) Dye layer containing the yellow dye 11 identified above (0.47 mmoles/m²), FC-431® surfactant (3M Corp.) (0.002 g/m²), in a cellulose acetate-propionate (2.5% acetyl, 48% propionyl) binder (weight equal to 2.0X that of the dye) coated from a cyclopentanone, toluene, and methanol solvent mixture. A slipping layer was coated on the back side of the element similar to that disclosed in U.S. Patent 4,738,950. A dye-receiving element was prepared by coating a solution of Makrolon 5705® (Bayer AG Corporation) polycarbonate resin (2.9 g/m²) and polycaprolactone (0.8 g/m²) in methylene chloride on a pigmented polyethylene-overcoated paper stock. The dye-donor was processed as in Example 3 to give the following results: Dye-Donor Element w/Compound Fade Test (days) λ max Status A Blue Density % Loss After Fade 11 7 490 7 Control 1 7 447 43 Control 4 7 434 63 Control 6 7 439 46 The above results indicate that the yellow dye according to the invention has improved light stability in comparison to various control yellow dyes.

Claims: A dye-donor element for thermal dye transfer comprising a support having thereon a dye dispersed in a polymeric binder, characterized in that said dye has the formula: wherein R¹ and R² each independently represents a substituted or unsubstituted alkyl group having from 1 to 10 carbon atoms, a cycloalkyl group having from 5 to 7 carbon atoms or an aryl group having from 6 to 10 carbon atoms; R³ and R⁴ each represents R¹; or either or both of R³ and R⁴ can be joined to the carbon atom of the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 5- or 6-membered ring; or R³ and R⁴ can be joined together to form, along with the nitrogen to which they are attached, a 5- or 6-membered heterocyclic ring; R⁵ represents hydrogen; halogen; cyano; carbamoyl; alkoxycarbonyl; acyl; a substituted or unsubstituted alkyl or alkoxy group group having from 1 to 10 carbon atoms; a cycloalkyl group having from 5 to 7 carbon atoms; an aryl group having from 6 to 10 carbon atoms; or a dialkylamino group; and Z represents hydrogen or the atoms necessary to complete a 5- or 6-membered ring. The element of Claim 1 characterized in that R¹ is phenyl and R² is phenyl or ethyl. The element of Claim 1 characterized in that each R³ and R⁴ is (C₂H₅)(CH₃)CHOCOCH₂ or (CH₃)₂CHOCOCH₂ and R⁵ is hydrogen or cyano. The element of Claim 1 characterized in that R³ is ethyl or butyl and R⁴ is ethyl, butyl or C₂H₅O₂CCH₂CH₂. The element of Claim 1 characterized in that R³ is CH₂CH₂Cl and R⁴ is joined together to the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 6-membered ring. The element of Claim 1 characterized in that the dye is of yellow hue. The element of Claim 1 characterized in that said support comprises poly(ethylene terephthalate) and the side of the support opposite the side having thereon said dye layer is coated with a slipping layer comprising a lubricating material. A thermal dye transfer assemblage comprising: a) a dye-donor element comprising a support having thereon a dye layer comprising a dye dispersed in a polymeric binder, and b) a dye-receiving element comprising a support having thereon a dye image-receiving layer, said dye-receiving element being in a superposed relationship with said dye-donor element so that said dye layer is in contact with said dye image-receiving layer, characterized in that said dye has the formula: wherein R¹ and R² each independently represents a substituted or unsubstituted alkyl group having from 1 to about 10 carbon atoms, a cycloalkyl group having from about 5 to about 7 carbon atoms or an aryl group having from about 6 to about 10 carbon atoms; R³ and R⁴ each represents R¹; or either or both of R³ and R⁴ can be joined to the carbon atom of the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 5- or 6-membered ring; or R³ and R⁴ can be joined together to form, along with the nitrogen to which they are attached, a 5- or 6-membered heterocyclic ring; R⁵ represents hydrogen; halogen; cyano; carbamoyl; alkoxycarbonyl; acyl; a substituted or unsubstituted alkyl or alkoxy group group having from 1 to about 10 carbon atoms; a cycloalkyl group having from about 5 to about 7 carbon atoms; an aryl group having from about 6 to about 10 carbon atoms; or a dialkylamino group; and Z represents hydrogen or the atoms necessary to complete a 5- or 6-membered ring. The assemblage of Claim 8 characterized in that R¹ is phenyl and R² is phenyl or ethyl. The assemblage of Claim 8 characterized in that each R³ and R⁴ is (C₂H₅)(CH₃)CHOCOCH₂ or (CH₃)₂CHOCOCH₂ and R⁵ is hydrogen or cyano. The assemblage of Claim 8 characterized in that R³ is ethyl or butyl and R⁴ is ethyl, butyl or C₂H₅O₂CCH₂CH₂. The assemblage of Claim 8 characterized in that R³ is CH₂CH₂Cl and R⁴ is joined together to the aromatic ring at a position ortho to the position of attachment of the anilino nitrogen to form a 6-membered ring.

Inventors: DIEHL, DONALD RICHARD C/O EASTMAN KODAK COMPANY, EVANS, STEVEN C/O EASTMAN KODAK COMPANY, WEBER, HELMUT C/O EASTMAN KODAK COMPANY
Applicants: EASTMAN KODAK COMPANY (A NEW JERSEY CORPORATION)
Application year: 1989
Main classification: B41M5
IPC codes: D06P5, A61B17, B41M5, C09B57