Switch for integrated circuit package

Abstract: A printed circuit board mountable switch includes an insulative body having a plurality of leads (50) extending out of the body, the leads (50) being formed into two parallel and opposed rows with fixed ends (52a, 52b) of the leads (50) being spaced apart and facing each other on the floor (26) of the body. A slide switch element includes a bow shaped element having first and second contact elements adjacent to respective first and second fixed ends (52a, 52b) of the leads (50). The switch element is moveable between a first position where the first and second contact portions of the switch element bridge between the associated first and second lead fixed ends (52a, 52b), to a position where the second contact portion only is in contact with the second fixed end (52b) of the lead (50). The housing body including integrally molded ramps (60) or cams which flank the width of the first and second fixed ends (52a, 52b) and at least partially extend therebetween. The slide switch element includes at the first contact end, a T-shaped shunt element which includes tabs (106) complementary with the two ramps (60), such that upon sliding movement of the slide element, the first contact is lifted vertically off of the floor (26) of the housing. This does prevent build-up of plastic material on contacting surface. A cover is inserted over the housing which encloses the assembly. The cover includes a lip which extends downwardly into a peripheral channel of the housing. The cover and housing are ultrasonically welded together and the lip of the cover melts and flows within the channel but is prevented from flowing into the switch housing.

Description: This invention relates to a switch for mounting to a printed circuit board and which is configured as a dual inline package. Switches configured as dual inline packages (DIP switches) are utilized within electronic equipment to change the configuration of the equipment. For example, DIP switches are typically found on items such as mother boards within computers or on expansion cards or auxiliary cards which mount within the computer. The switches allow easy changes in configuration in the system, for example, the configuration of a system can be varied to change the output location of a printer or plotter model by merely changing the switch settings. The DIP switches can either be installed and soldered directly to the printed circuit board or the switch can be inserted within a DIP socket similar to that shown in US 4 060 296 which is soldered to the board. This latter practice enables a faulty switch to be replaced without the complexity of unsoldering the switch from the board. Such a switch is shown in US-A- 4 454 391 where the switch includes a plurality of leads extending outwardly from the body for interconnection to the printed circuit board. The fixed ends of the leads which extend into the housing are spaced apart a sufficient distance to prevent shorting there between. A spring metal slide is located between the two lead fixed ends and is moveable towards and away from, one of the lead fixed ends to connect and disconnect the two opposed leads. One drawback to this switch design is that the spring metal slide switch is repetitively moved over the plastic floor surface during the activations and deactivations. This movement of the switching element over the plastic material can, over a period of time, cause a plastic film buildup on the underside of the switching element which can insulate the slide switch from its associated lead contact member, even when the slide member is in the activated position. Furthermore, when the slide switch element is left in the deactivated position for a period of time, the contact portion which rests upon the plastic material of the floor can draw moisture from the plastic material, causing corrosion, or the contact portion can pick up dirt from the plastic material causing related discontinuities. It is an object of the present invention to provide a slide switch which prevents such a buildup up the plastic material on the contacting surface of the slide switch. The present invention consists in a switch configured as an integrated circuit package, as defined in claim 1. A switch according to the preamble of claim 1 is disclosed in US-A-4 012 608. In an embodiment of the present invention the two ramp elements which extend at least partially between the first and second fixed ends of the leads, flank the widths of the first and second said fixed ends. The switch element includes two integral tabs projecting laterally from the first contact portion which engage the two ramp elements, the two tabs being laterally spaced beyond the widths of the first fixed ends. An embodiment of the present invention will now be described by way of example with reference to the accompanying drawings in which: Figure 1 is an isometric view showing a switch according to an embodiment of the present invention poised above a printed circuit board. Figure 2 is an isometric view showing the components of the assembly exploded away from each other. Figure 3 is an isometric view showing the cover exploded away from the housing body, with the underside of the cover showing. Figure 4 is an isometric view showing the end of the switch partially cut away to show the inner components as finally assembled, and with the switch in the deactivated condition. Figure 5 is an isometric view similar to that of Figure 4 showing the switch in the activated condition. Figure 6A is a cross-sectional view showing the slide switch in the activated position. Figure 6B is the cross-sectional view of Figure 6A showing the slide switch in the deactivated position. Figure 7A is a diagrammatical view showing the switch contact in the deactivated position. Figure 7B is a diagrammatical view similar to that of Figure 7A showing the slide switch in the contacting and activated position. Figure 8 is an isometric view showing the contact in an exploded manner away from the slide bar. With reference first to Figure 1, the present embodiment of the invention comprises a switch assembly 2 which is interconnectable with a printed circuit board, such as 200, which can be soldered in place and which contains a plurality of slide switch members 90 which can be placed in an activated or in a deactivated condition, thereby switching components into and out of an interconnected relationship on the printed circuit board. Reference to Figure 2 shows the switch assembly as generally comprising a lower housing body, such as 4, a plurality of switch assemblies 80 and an upper cover, such as 120. The lower housing 4 comprises an insulating material having a plurality of lead contacts 50 insert molded therein. The housing 4 generally includes side walls 6 having end walls 8 and a lower surface, such as 10. A plurality of walls, such as 22, define channels or compartments 20 between the walls for receipt of the slide switch members 80, the walls isolating the slide switch members one from the other. The inner surfaces 28, 30 of the side walls 6 include channels, such as 40, which extend around the periphery of the housing body and define a mating surface for the cover 120. As shown in Figures 3 and 4, the cover 120 includes a peripheral lip 128 around the edge of the cover 120 which cooperates with the channels. The lead contacts are also shown in Figures 3 and 4 generally as 50 and include horizontal contact members, such as 52a and 52b, which are disposed within the channels 20 with a portion of the contacts extending outwardly from the side walls 6 and then bent downwardly into vertical lead portions 54. These vertical lead portions can either be directly interconnected to the printed circuit board through holes 202 or could be interconnected to a dual in-line package (DIP) socket as described above. Figures 7A and 7B depict the internal structure of one of the compartments 20 of the lower housing assembly and show the fixed ends 52a and 52b being embedded within the floor 26 of the compartment 20. The surface of floor 26 is partially depressed below the surface of the fixed end 52a so that the switching contact element 100 does not impinge upon the surface of floor 26. Two lead fixed ends are kept in an isolated manner by a span of plastic material between the two ends of the contacts, the portion of the plastic forming the floor 26 of the compartment. Two ramps or cams 60 flank the fixed end 52a in front of fixed end 52b of the contacts 50 and include inclined portions 62 and horizontal portions 64. As shown in Figures 7 A and 7B, the ramps 60 are spaced to positions laterally beyond the width of the fixed end 52a and in front of fixed end 52b of the leads. With reference now to Figure 8, the slide switch assembly 80 is shown as including a horizontal slide bar 82 which includes two detent members 88 above the horizontal bar 82 with an intermediate switching button 90. Below the horizontal bar member 82 are two extensions or walls, such as 84, which form a channel to accept a retention member 112 of the slide switch element 100. The interior surface of the walls 84 includes a converging surface, such as 86. The switching contact element 100 generally includes two contact arms 102, 104 with contact elements 108, 110 at opposite ends of the arms. The end of contact arm 102 includes a T-shaped follower member 107 having tabs 106, as shown in Figures 7A and 7B. The follower member tabs 106 are profiled for mating engagement with the cam members 60. With reference to Figures 2 and 3, the cover portion 120 is shown as including side edges 124 and end edges 126 with a plurality of elongate openings 122 extending through the upper and lower surfaces of the cover member 120. The upper cover 120 includes downwardly facing lips 128 which are profiled for cooperating with the channels 40 of the housing 4. With reference to Figure 3 and 4, the under surface of the cover member 120 further comprises a plurality of detent members 130 which are interengageable with the detent members 88 on the slidable switch member 80. To assemble the switch assembly 2, the contact members 100 are placed within the slide switch assemblies 80 such that the retention features 112 are frictionally fit within the converging surfaces 86. Each of the slide switch assemblies 80 are then inserted within associated channels 20 of the housing 4 and the upper cover 120 is placed over the insulating housing 4. Cover 120 is inserted over the housing 4 such that the lips 128 of the cover 120 are within the channels 40 of insulating housing member 4. The upper cover 120 and the lower insulating housing 4 are retained in position by ultrasonically welding the two members 120 and 4 together. In the preferred method of manufacturing the switch assemblies, the lead frames which make up the contact assemblies 50 are stamped and left in the blank stage. The lead frames are then transferred to a mold line where the housings 6 are molded over the lead frames. The switch assemblies 80 are then inserted within the respective channels within the housing, and the covers are ultrasonically welded in place. After the welding operation, the lead free ends 54 (Figure 3) are formed downwardly to their final configuration. It has been found that forming the lead free ends after the welding operation prevents any damage to the leads during the welding operation. As assembled, the switch assembly provides an advantage not found in other previous switch designs in that the assembly includes means to lift the spring contact up and away from the portion of the housing floor which is an insulating plastic, thereby preventing the contact from contamination from the plastic. As shown in Figures 7A and 7B, as the contact 100 is moved to the deactivated position, the tabs 106 of the follower member 107 engage the ramped portions 62 of the cams or ramps 60 which lifts the contact arm 102 off of the horizontal contact member 52a prior to the contact portion 108 sliding over a portion of the plastic insulating material. Similarly, as the contact is moved into the activated position, as shown in Figure 7B, the tab portions 106 move the contact downwardly such that the contacting portion 108 makes contact with the horizontal portion of the contact member 52a. When the slide switch member 80 is in the position shown in Figure 7B, the contact portions 52a and 52b are commoned together, bridged by the spring member 100. It should be noted that the tab portions 106 which contact the insulating ramps 60 are not also making contact with the horizontal contact portion 52a, but rather the contact portion 108 is intermediate to the two tab members 106.

Claims: A switch (2) configured as an integrated circuit package including a housing body (4) comprised of an insulating material with a plurality of leads (50) extending from the body (4), the leads (50) being arranged in first and second opposed rows with fixed ends (52a,52b) of the leads (50) in spaced apart and opposed facing relation and disposed in a generally horizontal plane on a floor (26) of the housing body (4), each pair of opposed fixed ends (52a,52b) being in alignment with an associated slide switch element (80) which is movable between a first position where said pair of opposed fixed ends (52a,52b) are commoned by slide contacts (108,110) of said associated slide switch element (80) bridging between the first and second fixed ends (52a,52b) of said pair, to a second position where the slide contacts (108,110) only contact the second said fixed end (52b), thereby breaking the continuity between the first and second fixed ends (52a,52b) of said pair, wherein; the housing body (4) includes ramping means (60) proximate to each of the first said fixed ends (52a,52b) of the leads (50), which lift a first slide contact (108) of each slide switch element (80) vertically away from the floor (26) of the body (4); characterized in that each said ramping means (60) comprises a pair of spaced ramp elements (62,64) which extend at least partially between the first and second opposed fixed ends (52a,52b) of the respective pair of said fixed ends (52a,52b), said associated slide switch element (80) having adjacent to the first slide contact (108) thereof a projection (106) for engaging each ramp element (62,64) of said pair with said first slide contact (108) suspended between the ramp elements (62,64) of said pair as said first slide contact (108) is lifted away from said floor (26). A switch as claimed in claim 1, characterized in that each ramp element (62,64) is integrally moulded with said body. A switch as claimed in claim 1 or 2, characterized in that the ramp elements (62,64) of said pair flank the widths of said first and second fixed ends (52a,52b). A switch as claimed in claim 1, 2 or 3, characterized in that each projection is a tab (106) projecting laterally from said first contact portion (108) and being formed integrally therewith. A switch as claimed in any one of the preceding claims, characterized in that each ramp element (62,64) comprises a ramp (62) proximate to said first fixed end (52a) and a horizontal portion (64) extending from said first fixed end (52a) towards said second fixed end (52b).

Inventors: GOODMAN JOSEPH RAY, THRUSH ROGER LEE, GOODMAN, JOSEPH RAY, THRUSH, ROGER LEE
Applicants: WHITAKER CORP, THE WHITAKER CORPORATION
Application year: 1989
Main classification: H01H15
IPC codes: H01H15