DESIGN AND FABRICATION OF SYNTHETIC SUPERCONDUCTORS

Abstract: Synthetic superconductors adapted for superconduction at temperatures substantially above those temperatures near absolute zero where conventional superconduction has been observed. The superconductors comprise alternating and spaced conducting and lesser conducting strata in a relationship which induces superconductivity as a result of the interplay between the conducting and lesser conducting strata. The type, nature and dielectric spacing of the conducting and lesser conducting strata produce charge carrier pairing or grouping in the lesser conducting strata by electrostatic forces. The grouped charge carriers provide the superconducting characteristic to the superconductors. The strata may be produced by layered deposition or plating.

Description: DESIGN AND FABRICATION OF SYNTHETIC SUPERCONDUCTORS FIELD AND BACKGROUND OF THE INVENTION The present invention relates to a synthetic superconductor operating at temperatures substantially above those temperatures near absolute zero where conventional superconduction has been observed. These elevated superconduction temperatures are already seen in a selected group of chemical compounds in the vicinity of 100 K, for example. Such high temperature superconductors comprise a crystal structure containing a copper oxide formulation in which various elements, including thallium, calcium, yttrium and barium, to name a few, are incorporated. The particular collection of elements leading to compounds which exhibit good superconductivity properties are obtained through trial and error. Various theories have attempted to provide a description of superconductivity. They all attribute such superconductivity to layers of two dimensional copper and oxygen atoms within the crystal lattice. These layers are separated by low conductivity monodirectional filaments or one dimensional chains of copper oxide in the crystal structure. The production of materials which are superconducting at elevated temperatures suffers from a number of production problems which limit the utility of such superconducting materials. These problems include not only the difficulty of identifying appropriate compositional mixes and production parameters which lead to superconductivity but also the difficulty in producing superconducting materials with mechanical strength, chemical stability and dimensional properties useful for high current applications. The difficulty in identifying new materials with desirable properties is attributable to a lack of an understanding of the superconducting mechanism in the new generation of elevated temperature superconducting materials, and has left these high temperature superconductors without present serious utility in actual industrial applications. BRIEF SUMMARY OF THE INVENTION According to the present invention, an understanding of the conduction mechanism of superconduction at elevated superconduction temperatures is first presented. A description is then presented of synthetic superconductor structures and a fabrication which will lead to useful superconductivity at elevated superconduction temperatures. According to the present invention, a synthetic superconductor is provided having alternating conducting and lesser conducting layers or strata spaced by layers of insulation. The spacing function is provided by any insulating material including dielectrics, free space, etc. The layers, their spacing and conductivity levels are selected to produce electrostatic forces between the free charge carriers of the conducting and lesser conducting layers which cause the carriers in the lesser conducting layers to be electrostatically paired or grouped in small clusters defined by potential wells resulting from the properties and geometry of the layered structure. The resulting construction provides for superconductivity through the interplay of the conducting and lesser conducting layers. The lesser conducting layer is thus central to the exhibited superconductivity. The superconductors according to the present invention are fabricated, in one embodiment, by depositing or plating layers of the conducting and lesser conducting strata one to several atoms in thickness, separated by an insulator, typically of very low dielectric constant, in order to permit the electrostatic forces required for charge pairing in the lesser conducting layers to be strong. BRIEF DESCRIPTION OF THE DRAWING These and other features of the present invention are more fully set forth in the solely exemplary detailed description presented below and the accompanying drawing of which: Figs. 1A, IB, and 1C are crystal structures illustrating prior art superconducting ceramic designs; Fig. 2 is a structure diagram illustrating the fabrication of a superconductor according to the present invention; Fig. 3 is a diagram illustrating the electrostatic interaction leading to superconduction according to the present invention; Fig. 4 is a potential diagram illustrating the electrostatic attraction affects of Fig. 3; Fig. 5 is a diagram illustrating one form of deposition equipment for producing layered superconducting material of the present invention; and Fig. 6 is a processing diagram illustrating the steps in the fabrication of a superconductor according to the present invention. DETAILED DESCRIPTION The present invention contemplates a synthetic superconductor effective at elevated superconduction temperatures, in which conductivity is accomplished in a layered structure of alternating conductive and lesser conductive layers. Such an arrangement is distinct from conventional elevated temperature superconducting materials which comprise a crystal of, among other constituents, copper oxide as illustrated in Figs. 1A-1C. s shown in Figs. 1A-1C, crystal structures of the indicated formulation have been analyzed by X-ray diffraction to indicate a plurality of generally parallel planes 12 of copper oxide 14. These are spaced by one dimensional linear chains 16 of copper oxide 18. Additive atoms of thallium, barium, calcium, etc. are interspaced in the crystal to promote free carrier formation. The superconduction is envisioned as occurring the planes 12. Fabrication of the crystal structure of Figs. 1A-1C includes combining the requisite elements, such as selected combinations of thallium, yttrium, barium or calcium, with copper and their oxides, for example. The controls over fabrication of superconducting materials according to this recipe is not understood and obtaining superconducting results is strictly by trial and error. The crystal structure which results when the lattice is realized is a complex combination of various elements and copper oxide networks without any predictability of results based upon the crystal structure appearance. By contrast, superconductivity according to the present invention is accomplished by a controlled layering of conducting and lesser conducting strata separated by insulators as generally illustrated in Fig. 2. As shown there, a superconductor according to the present invention comprises a set of conducting layers 20 and 22 separated by a lesser conducting layer 24 with each of the conducting or lesser conducting layers 20, 22 and 24 spaced by insulating layers 26 and 28 which may be a dielectric material or free space. The layered structure is typically assembled on a substrate 30 by plating or particle deposition and may be repeated a plurality of times upon top of the layer 20. Typically the layers 20 and 22 will be the same metal conductor while the layers 26 and 28 will be the same insulating or dielectric material. Various processes may be used to produce each layer. For example, particle deposition by sputtering, and other techniques can be used to produce a disordered amorphous or polycrystalline film layer. Single crystal expitaxial film layers can be grown by chemical vapor deposition (CVD or MOCVD) organo metallic CVD, or high vacuum molecular beam epitaxy (MBE) . Assisted or reactive deposition, liquid melt deposition as well as plating may be used as appropriate. The layer 24 in one embodiment is achieved by depositing the same material utilized to produce the layers 20 and 22 but at a sufficiently lower thickness in order to lower its overall conductivity according to the theoretical considerations presented below. Typically, the layer 24 may be of a thickness, for example, of three atoms while the layers 20 and 30 may be several times that in thickness. The materials for the layers 20 and 22, and optionally layer 24, are typically chosen to have good electrical conductivity properties and in particular are selected for as many free electrons per atom as can be conveniently obtained. Typical examples of such materials are metal like, gold, silver, berryllium and copper. The partial or lesser conducting layer 24, if of a different material than the metals used for the layers 20 and 22, may be of titanium, or aluminum as examples. None of these examples are intended to be limitations on the metal or its nature for the layers 20, 22 and 24. The theoretical considerations presented below will indicate the guidelines for the use of other materials. The layers 20 and 24 as well as 22 and 24 are spaced by a thickness, "C", which is typically on the order of ten Angstroms, but is more generally governed by the theoretical considerations identified below. It is preferable that the dielectric constant of the layers 26 and 28 separating the layers 20, 24 and 22 be relatively low, typically as close to 1 as is reasonable. This is for practical considerations of dimensioning the layers and not seen as a limitation. Typical examples for the layers 26 and 28 include silicon dioxide, silicon nitride, various fluoride compounds, glasses, and a diamond-like carbon film layer. While the description above has focused on exemplary layers 20-30 in substantially planar disposition, it is to be understood that the invention is not to be so limited, but includes curved layers as might result from forming the layers as cylinders on a rotating preform. Additionally, the layers could be produced as semiconductor layers with suitable doping. In the case of semiconductor layering in a semiconductor such as gallium arsenide, it is convenient to make the lesser conducting layer of a doped GaAs semiconductor and the higher conductive layer of a grown metal layer or degeneratively doped GaAs. The conductive layers would be separated by grown layers of insulator, Al Ga ι_ x As * τhe higher conductive layer can have the number of charge carriers in a one cm square area of thickness t equal to or greater than 10 13. This implies a thickness t, for this layer greater than 10 13/n, where 3 n is the density of charge carriers per cm . For the lesser conducting layer the number of charge carriers in a one cm square area * of thickness t should be less than 10 12. The layer thickness T is then constrained to be less than 10 12/n. If a one atom thick layer is considered, then n is limited to be less than 3 X 10 19/cm3 for the lesser conducting layer. For the higher conducting layer n could exceed 10 21/cm3. To understand the specific dimensioning and composition of the superconducting material of Fig. 2 a theoretical explanation illustrated by Figs. 3 and 4 provides useful guidelines. In Fig. 3 first and second conducting plates 40 and 42 are shown to represent respectively the conductors 20 and 22. Centered between the plates 40 and 42 are charge carriers 44 which may be either positive or negative charge carriers typically representing the free or partially free charge carriers in the partially conducting layer 24. In order to develop a field theory for the electrostatic field surrounding the carriers 44 as well as the potential field around them, resort is had to image analysis, in which case an array of additional alternately charged particles 46 are substituted for the plates 40 and 42. The resulting field and potential equation results from the superposition of the contributions from each carrier 44 and each particle 46. The resulting field can be summarized in a potential energy diagram illustrated in Fig. 4 as a function of the distance, "d", separating the charge carriers 44 from each other. Different sets of potential curves 48 can be generated for different values of "C". For a range of C's, typically in the 10 Angstrom range, a potential diagram as illustrated in Fig. 4 will result. The potential curve shows a potential well 50 indicating that the carriers 44, contrary to conventional thinking, will not be repulsed from each other but will rather be attracted to each other to a stable separation distance, represented by the bottom of the potential well 50, at the separation "do". Returning to ' the considerations of the conducting layer 40 and 42 in Fig. 3, each of the carriers 44 will cause free carriers in the layers 40 and 42 to move under the influence of the electrostatic effects produced by the carriers 44 creating charge distributions 52 and 54 respectively in each plate as illustrated. The charges in the plates 40 and 42 will cause an attractive effect between the carriers 44. Because of the conductivity of the plates 40 and 42 the charge bunching in plates 40 and 42 produced by one carrier 44 will have no net effect on that carrier 44 but the charge bunching produced by its neighboring carrier 44 will indeed be felt by the first carrier 44 in such manner as to draw the carriers 44 - 8 - together forming pairs despite being of the same charge. For this to function effectively, it is advantageous to have the plates 40 and 42, or the layers 20 and 22, as conductive as possible. On the other hand the layer 24, containing the carriers 44, should have relatively fewer free or partially free charge carriers in order that their electric fields will not be shielded and cancelled, so that effective pairing or grouping in repeating clusters of carriers 44 will occur according to the electrostatics described above. If the charge carriers in the layer 24 are too prevalent, there will result a situation simply reflected by two parallel conductors. Returning to theory, the dimension of the separation of the conducting layers, "C" , is governed by the consideration that the binding energy between the charge carriers 44, considered as the difference between the bottom of the energy well 50 and the asymptotically approached limit of potential energy 54, reached at "d" equal to infinity, varies as a function of a factor representing the conductivity of the layers 20 and 22 over the product of the separation, "C/2" and the dielectric constant of the insulators 26 and 28. Interestingly, hindsight indicates that fitting this theoretical potential energy theory to the experimentally observed results for known materials of the type illustrated in Fig. 1 indicates a substantially perfect fit, confirming the accuracy of the theory in predicting superconductivity. Given this theory, a more practical approach to achieving superconductivity is achieved by synthesizing materials constituted of layers of the sort illustrated in Fig. 2 or a more controlled approach in which strata of conducting and lesser conducting layers are achieved. Under these theoretical guidelines, the constraints on the dimensions are indeed limited only by the necessity to achieve a potential well effect as illustrated in Fig. 4 and a controlled number of charge carriers, holes or electrons, freely available in the layer 24, as well as a limited number of carriers paired or grouped in each potential well, typically a few electrons or holes as the case may be. The diameter of the grouped carrier ensemble is typically on the same size order, 10 to 15 Angstroms, as the separation, "C", of the conducting layers 20 and 22. The important considerations are thus a relatively good level or density of free charge carriers in the conducting layers 20 and 22 and a more restricted availability in the layers 24. In addition, a separation of the layers as a function of the dielectric constant is also important. Consistent with the above observations the conducting layers 20 and 22 will typically have the number of carriers m a one cm 2 area be greater than 10 13. For practical thicknesses, the volume density of carriers will be greater than 10 21 per cm 3. The layers should be of high purity as well. Similarly the partially conducting layers will have volume densities of carriers on the order of 10 12 particles per 3 cm or less and a Debye length which is greater than the average interparticle spacing in order to permit the electrostatic fields to act through the partially conducting layers. As the dielectric constant of the insulators 26 and 28 increases, to maintain the same conditions, the separation must decrease. It is therefore practically advantageous to maintain the dielectric constant of the layers 26 and 28 as close to unity as possible. These figures are only quantitative guides and are not to be seen as limitations. Apparatus for producing the layered structure of the embodiment represented in Fig. 2 can include any form of appropriate deposition, plating or microstructure forming apparatus. Such apparatus is illustrated in Fig. 5 in general in which layers 62, 64, 66 on a substrate 68 are deposited, grown or otherwise built up by any of the processes noted above or any other suitable processes within a vacuum chamber 60. An evacuating apparatus 61 maintains the interior 72 of the chamber 60 at a low enough pressure which prevents interference with the layer generation process. Particles 74 from a source 70, collect on the top surface of the layered structure. In typical implementation the fabrication process will proceed according to the steps of Fig. 6. Initially, in step 80 the substrate 66 is placed into the chamber 60 and an appropriate vacuum, achieved. With the appropriate vacuum, a subsequent step 82 deposits the first layer 22. Subsequent steps 84, 86, 88, and 90 deposit the layers 28, 24, 26, and 20 as illustrated above. Steps 84 through 90 may be repeated by exiting a decision step 92 on a branch 94 calling for repetition of the layers in a repeating sandwich structure. Alternatively, decision step 92 may limit or terminate the layering according to programmed control produced by a controller 96. The commencement of layer formation may begin at any layer so long as the correct sequence is followed. In practical application, there will typically be provided within the chamber 60 plural particle sources 70 to accommodate the various materials to be produced in each of the processing steps 82-90. This avoids the necessity to break the vacuum in the processing chamber 60 between each deposited layer in order to install an additional sputtered particle source. Additional instrumentation may be associated with the processing chamber 60, such as thickness detection instrumentation, in order to automatically terminate deposition as a function of deposited layer thickness. The above described structure and process for achieving a superconducting material according to the present invention is described with broad limits as permitted by the indicated theory for superconductivity. It is therefore intended to limit the scope of the invention only in accordance with the following claims.

Claims: CLAIMS 1. A process for forming a superconductor comprising the steps of: forming spaced layers of first and second conduction types in alternation in which the second type layer is of a relatively higher electrical conductivity and the first type layer is of a relatively lesser electrical conductivity than the second; the layers being formed with a separation and thicknesses which cause charge carriers in the first type layer to be electrostatically bound by a potential well induced by a charge distribution in the second type layer whereby superconductivity is exhibited. 2. The process of claim 1 wherein said layer forming step includes the step of forming the layers by deposition or plating. 3. The process of claim 1 wherein said forming step includes the step of sputtering. 4. The process of claim 1 wherein said forming step includes the step of forming insulating layers between the layers of conducting material. 5. The process of claim 4 wherein said insulating layer forming step includes the step of depositing said insulating layer by particle deposition. 6. The process of claim 5 wherein the insulating layer depositing step includes the step of sputtering. 7. The process of claim 1 wherein said layers of first and second types are formed of a metal. 8. The process of claim 7 wherein said first and second type layers are formed by applying a layer of the same material for said first and second layer types but of different thicknesses. 9. The process of claim 1 wherein said second type layer is formed of a normally conducting metal. 10. The process of claim 1 wherein said second layer has the number of carriers in one cm 2 area greater than 10 13 and a volume densi.ty greater than 1021 per cm3 and said first layer has the number of charge carriers in a one cm 2 area simi.lar to 1012 and a Debye length greater than the average interparticle spacing. 11. The process of claim 1 wherein said second layer is formed of a high purity metal selected from the group consisting of gold, silver, berryllium and copper. 12. The process of claim 1 wherein said first type layer material is selected from the group consisting of titanium, aluminum, berryllium, gold, silver, and copper. 13. The process of claim 4 wherein said insulating layer is formed of a material of low dielectric constant. 14. The process of claim 13 wherein said insulating layer is formed from the group consisting of oxides, nitrides, fluorides, glasses, and a diamond-like carbon film. 15. A process for forming a superconductor comprising the steps of: creating spaced layers of first and second conduction types with the first type layer being of lower conductivity by itself than the second and providing with the second layer the conduction mechanism of the superconductor; said first type layer being two dimensional in conduction direction. 16. A superconductor fabricated according to the process of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47 or 48. 17. A superconductor fabricated according to the process of claim 15. 18. A superconductor comprising: spaced layers of first and second conduction types in alternation in which the second type layer is of a relatively higher electrical conductivity material and the first type layer is of a relatively lesser electrical conductivity than the second; the layers being separated by a distance and having thicknesses which cause charge carriers in the first type layer to be electrostatically bound by a potential well induced by a charge distribution in the second type layer whereby superconductivity is exhibited. 19. The superconductor of claim 18 wherein said layers of first and second types are formed of a metal. 20. The superconductor of claim 19 wherein said first and second type layers are of the same material but of different thicknesses. 21. The superconductor of claim 18 wherein said second type layer is a normally conducting metal. 22. The superconductor of claim 18 wherein said second layer has has the number of carriers in one cm 2 area greater than 1013 and a volume density greater than 10 21 per cm3 and said first layer has the number of charge carriers in a one cm 2 area similar to 1012 and a Debye length greater than the average interparticle spacing. 23. The superconductor of claim 18 wherein said second type layer is formed of a high purity metal selected from the group consisting of gold, berryllium, silver and copper. 24. The superconductor of claim 18 wherein said first type layer material is selected from the group consisting of titanium, aluminum, berryllium, gold, silver, and copper. 25. The superconductor of claim 18 further including insulating layers between the layers of conducting material. 26. The superconductor of claim 25 wherein said insulating layers are formed of a material of low dielectric constant. 27. The superconductor of claim 26 wherein said insulating layers are formed from the group consisting of oxides, nitrides, fluorides, and a carbon film, 28. A superconductor comprising: spaced layers of first and second conduction types with the first type being of lower conductivity type by itself than the second and providing with the second layer the conduction mechanism of the superconducting material; said first type layer being two dimensional in conduction direction. 29. A superconductor comprising: alternating strata of conducting and insulating materials; the conducting strata alternating in conductivity between strata of relatively higher conductivity and intermediate strata of relatively lesser conductivity; the thickness and dielectric constant of the insulating strata and the relative conductivity of the conducting strata cooperating to cause electrostatic attraction between charge carriers in the lesser conductivity strata to produce superconduction by such lesser conductivity strata in cooperation with said other strata. 30. The superconductor of claim 29 wherein said higher conductivity strata has the number of carriers in one cm 2 area greater than 1013 and a volume density greater than 10 21 per cm3 and said lesser conduct with 2 strata has the number of charge carriers in a one cm area si .mi.lar to 1012 and a Debye length greater than the average interparticle spacing. 31. The superconductor of claim 29 wherein said other strata is formed of ' a high purity metal selected from the group consisting of gold, berryllium, silver and copper. 32. The superconductor of claim 29 wherein said other strata material is selected from the group consisting of titanium, aluminum, berryllium, gold, silver, and copper. 33. The superconductor of claim 29 wherein said insulating strata is formed of a low dielectric constant. 34. The superconductor of claim 33 wherein said insulating strata is formed from the group consisting of oxides, nitrides, fluorides, glasses, and a diamond-like carbon film. 35. A process for forming a superconductor comprising the steps of: forming spaced layers of first and second conduction types in alternation in which the second type layer is of a relatively higher electrical conductivity and the first type layer is of a relatively lesser electrical conductivity than the second; the layers being formed with a separation and thicknesses which in combination with the relative conductivities cause superconductivity in directions parallel to said layers. 36. The process of claim 35 wherein said layer forming step includes the step of forming the layers by deposition, plating, or layer growth with or without doping. 37. The process of claim 35 wherein said forming step includes the step of sputtering. 38. The process of claim 35 wherein said forming step includes the step of forming insulating layers between the layers of conducting material. 39. The process of claim 38 wherein said insulating layer forming step includes the step of depositing said insulating layer by particle deposition. 40. The process of claim 39 wherein the insulating layer depositing step includes the step of sputtering. 41. The process of claim 35 wherein said layers of first and second types are formed of a metal. 42. The process of claim 41 wherein said first and second type layers are formed by applying a layer of the same material for said first and second layer types but of different thicknesses. 43. The process of claim 35 wherein said second type layer is formed of a normally conducting metal. 44. The process of claim 35 wherein said second layer has the number of carriers in one cm 2 area greater than 10 13 and a volume densi.ty greater than 1021 per cm3 and said first layer has the number of charge carriers in a one cm 2 area si.mi.lar to 1012 and a Debye length greater than the average interparticle spacing. 45. The process of claim 35 wherein said second layer is formed of a high purity metal selected from the group consisting of gold, berryllium, silver and copper. 46. The process of claim 35 wherein said first type layer material is selected from the group consisting of titanium, aluminum, berryllium, gold, silver, and copper. 47. The process of claim 38 wherein said insulating layer is formed of a material of low dielectric constant. 48. The process of claim 47 wherein said insulating layer is formed from the group consisting of oxides, nitrides, fluorides, glasses and a diamond-like carbon film. 49. A superconductor comprising: spaced layers of first and second conduction types in alternation in which the second type layer is of a higher electrical conductivity and the first type layer is of a lesser electrical conductivity than the second; the layers being separated by a distance and having thicknesses which in combination with the relative conductivities cause superconductivity in directions parallel to said layers. 50. The superconductor of claim 49 wherein said layers of first and second types are formed of a metal. 51. The superconductor of claim 50 wherein said first and second type layers are of the same material but of different thicknesses. 52. The superconductor of claim 49 wherein said second type layer is a normally conducting metal. 53. The superconductor of claim 49 wherein said second 2 layer has the number of carriers in one cm area greater than 10 13 and a volume density greater than 1021 per 3 cm and said first layer has the number of charge carriers in a one cm 2 area similar to 1012 and a Debye length greater than the average interparticle spacing 54. The superconductor of claim 49 wherein said second type layer is formed of a high purity metal selected from the group consisting of gold, berryllium, silver and copper. 55. The superconductor of claim 49 wherein said first type layer material is selected from the group consisting of titanium, aluminum, berryllium, gold, silver, and copper. 56. The superconductor of claim 49 further including insulating layers between the layers of conducting material. 57. The superconductor of claim 56 wherein said insulating layers are formed of a material of low dielectric constant. 58. The superconductor of claim 57 wherein said insulating layers are formed from the group consisting of oxides, nitrides, fluorides, glasses and a diamond-like carbon film. 59. A process of superconduction comprising the steps of: causing grouping of charge carriers in a layer by electrostatic effects from bordering zones; and supporting superconduction in said layer as a function of said grouping. 60. A superconductor comprising: a first two dimensional zone of limited availability of charge carriers; and means adjacent to said zone for causing grouping of the limited availability charge carriers to an extent to support superconduction. 61. The processes of claim 1 wherein said forming step produces said separation at dimensions measured in several Angstroms. 62. The process of claims 1, 15 or 35 wherein said layers are formed in ' a curved shape. 63. The process of claims 1, 15 or 35 wherein said layers are formed by forming doped semiconductor layers. 64. The superconductor of claims 18, 28 or 49 wherein said layers are curved. 65. The superconductor of claims 18, 28 or 49 wherein said layers are doped semiconductors.

Inventors: RONA MEHMET, RONA, MEHMET
Applicants: LITTLE INC A, ARTHUR D. LITTLE, INC.
Application year: 1989
Main classification: H01L39
IPC codes: H01B12, H01B13, H01L39