Tightening control apparatus for torque wrench

Abstract: A tightening control apparatus for a torque wrench com­ prises a pressure detecting means (6) for detecting an admis­ sion pressure supplied to a torque wrench, a pressure change detecting means (22) for grasping a change in pressure detec­ ted by said pressure detecting means (6), and a striking sig­ nal output means (23) for outputting a striking signal when the change reaches a reference value.

Description: This invention relates to torque wrenches such as an impact wrench and a hydraulic wrench. In utilization of an impact wrench, it is necessary to detect the striking state in order to accurately control the tightening torque or accurately grasp the number of tightened nuts. Conventionally, the striking state is detected by detecting the reverse rotation of the main shaft of an air motor using a sensor mounted to this main shaft. However, since this method requires the sensor to detect the forward and reverse rotations of the main shaft disposed within the impact wrench, it has disadvantages in that the machine would be enlarged and its cost would be increased. For solving such problem, it can be considered to employ a system which detects the admitted pressure and detects the striking state as the impact wrench being activated when the admitted pressure falls below a reference level. With the use of this system, however, it is not possible to discriminate whether the impact wrench is in the free-running (no-load rotating) state or striking state. This is because the difference between the pressures generated in free-running state and striking state is smaller than a variation in pressure which is inevitably caused in the pressure source, thus making it impossible to distinguish one state from the other. FR-A-1 517 360 discloses a tightening control apparatus for a torque wrench with the features included in the first part of claim 1. In Figure 2 of that document, a fluid line including a restriction is connected in parallel to a main valve inserted in the pressure supply line from a pressure source to the wrench. When the actuating lever on the wrench is depressed, a change at the downstream side of the restriction occurs and the thus produced pressure difference between the upstream and downstream sides of the restriction is used to close a switch which causes the main valve to be opened and pressure to be applied to the wrench, and further causes an electrical timer to start. Upon lapse of the time interval set by the timer, the main valve is closed. The known control apparatus again does not distinguish between the free running state and the actual striking state of the wrench. US-A-3 590 582 describes another control apparatus for a torque wrench in which the difference between the line pressure and the pressure occurring at the input of the tool is detected in order to determine the start or the striking condition of the tool. The known apparatus requires the line pressure to be maintained at a substantially constant value. In a further control apparatus disclosed in US-A-3,732,932, a predetermined time interval, during which pressure fluid is applied to a wrench, is started when the wrench is actually starting to do work to overcome an increased resistence. The control apparatus of this document, however, requires more than one pressure sensor, each associated with a pressure reservoir, and is therefore bulky and expensive. It is an object of the invention to provide a tightening control apparatus for a torque wrench which can accurately detect the striking state of the wrench by means of a simple arrangement. This object is met by the features included in claim 1. During free-running, the admission pressure is kept at a specific level and does not vary with time, so that the striking signal will not be produced. In the striking state, however, a certain minimum degree of change occurs in the admitted pressure for each striking and the striking signal is produced in accordance with the change. An advantage of this is that, unlike the conventional system of detecting the admitted pressure, the striking state is detected from a change in pressure, thus ensuring the accurate detection of the striking state with a simple structure. In preferred embodiments, the number of produced striking signals is counted (claim 3), or the time during which the striking signal is continuously produced is measured (claim 4). According to either embodiment, when the count value or the measured time reaches a set value, the admission of pressure is stopped, thereby to ensure the accurate tightening torque control. By providing signal output time altering means (claim 2), the detecting systems of these embodiments may be switched from one to the other as needed. This further improves the accuracy of the torque control. According to another modification (claim 5), the tightening control apparatus can measure the number of tightened nuts and can detect that this number reaches a set number, thus ensuring an accurate management of tightened nuts numbers in addition to an accurate torque control. The foregoing objects, advantages and other features will become more apparent from the detailed description of a preferred embodiment of this invention with reference to the accompanying drawings in which: Fig. 1 is a diagram illustrating the general arrangement of a tightening control apparatus for a torque wrench according to the preferred embodiment; Fig. 2 is a block diagram illustrating a control system of the apparatus; and Fig. 3 is a time chart illustrating operational states of the control system. In Fig. 1 illustrating the general arrangement of the present apparatus, reference numeral 1 denotes an admission source, reference numeral 2 an air hose, and reference numeral 3 an impact wrench. The air hose 2 is provided with an electromagnetic valve 4, a check valve 5 and a pressure transducer 6 in order from the side of the admission source 1. The check valve 5 serves to prevent troubles originating from reduction in pressure at the part of the admission source 1. Referring to the same diagram, reference numeral 7 denotes a controller 7, which comprises an input port 8 coupled to the pressure transducer 6, an output port 9 coupled to the electromagnetic valve 4, a plurality of input ports 10 ·· which receive data with respect to a set number, and output ports 11 and. 12 which respectively output a predetermined-number tightening end signal and an NG signal. Fig. 2 is a functional block diagram of the controller 7. A pressure signal from the pressure transducer 6 is input to a pressure signal amplifier 21 and is supplied therefrom to a pressure change detector 22 and a striking signal output section 23. The striking signal output section 23 has a detection level setting section 24, a signal output time altering section 25 and a reset level setting section 26, and it outputs a striking signal. (The function of this section 23 will be described later.) The number of the striking signals output from the section 23 is measured by a counter 27 and the time during which the striking signal is continuously output is measured by a timer 28. When the measured values reach values set in associated setting sections 29 and 30, a tightening end signal is output. Based on the tightening end signal, an electromagnetic valve shutoff section 31 closes the electromagnetic valve 4. The controller 7 further comprises a number setting section 32 constituted by digital switches and a counter section 33 which counts the tightening end signal. When the count value reaches a value set in the section 32, a predetermined-number tightening end signal is output from the counter section 33, thereby to stop a sequence of a tightening operation. Reference numeral 34 denotes a remaining-number indicator, which indicates how many nuts are left to be tightened by means of LEDS (light-emitting diodes). The number setting section 32 may be one or more than one in quantity. The controller 7 further has a timer section 35 which is reset by a start signal produced at the time a sequence of a tightening operation starts. When no predetermined-number tightening end signal is output within a predetermined time after the timer section 35 is reset, an NG signal is produced. Reference numeral 36 denotes a timer adjusting section and reference numeral 37 a power source. Referring to Fig. 3, the operation states of the above-described controller 7 will be explained below. Referring to (a) in Fig. 3 illustrating the output signal from the pressure transducer 6, the pressure change detector 22 extracts an AC component only from this output signal as a pressure change signal. This pressure change signal has such a characteristic that it does not vary when the impact wrench is stopped, has a large negative variation when the lever is open, has a minute positive and negative variation when the impact wrench is in free running state, and repeats a large positive variation and a small negative variation for each striking (as can be seen in (b) of Fig. 3). In this connection, when the negative variation caused upon opening of the lever reaches a reset level set in the reset level setting section 26, the striking signal output section 23 resets the counter 27 or timer 28 and starts detecting the striking state. A description will now be given with respect to the case where the counter 27 counts the number of strikes. When a positive variation equal to or greater than the detection level set in the detection level setting section 24, i.e., when striking occurs, the striking signal output section 23 outputs the striking signal for a predetermined time T₄ as shown in (c) of Fig. 3. Assume now that this signal output time T₄, which is set by the signal output time altering section 25, is set shorter than a striking interval T₃. The number of the striking signals output is counted by the counter 27. When the count value reaches the set value, the tightening end signal is output from the counter 27, thereby to close the electromagnetic valve 4 followed by the closing of the lever (see (d) and (e) of Fig 3). Upon the lapse of a predetermined time T₂ after the electromagnetic valve 4 is closed, this valve 4 is automatically opened. When the above tightening operation is repeated by a predetermined number of times and the number of the tightening end signals counted by the counter section 33 reaches the set value, the predetermined-number tightening end signal is output from the section 33. This completes a tightening operation sequence. A description will now be given with respect to the case where the signal output time T₄ is set greater than the striking interval T₃ in the signal output time altering section 25. In this case, the striking signal is output as a continuous signal from the first striking. Thus, when the continuous signal output time measured in the timer 28 reaches the set time T₁, the tightening end signal is output from the timer 28. The operation state thereafter is the same as described in the previous case. The foregoing description discusses the tightening control apparatus for a torque wrench according to one embodiment of this invention. Needless to say, the present apparatus is in no way restricted to this particular embodiment, but may be modified in various manners within the scope of the appended claims. For instance, some modification may be made in such a way that when the striking interval T₃ is detected to be greater than a reference time, this event is discriminated to be a disturbance, not an occurrence of striking, and countermeasure can be taken by resetting the counter 27 or timer 28.

Claims: A tightening control apparatus for a torque wrench, comprising means (22) for detecting a change in the pressure applied to said wrench (3), means (23) for outputting a striking signal during actuation of said wrench (3), and means (31) for closing the pressure admission path to said wrench (3) upon receipt of a tightening-end signal, characterized in that said pressure change detecting means (22) is supplied with a pressure amplitude signal outputted by means (6) detecting the pressure applied to said wrench (3), so as to detect the degree of change in the output signal of said pressure detecting means (6), and that said striking signal outputting means (23) is started when the degree of said pressure change reaches a reference value. The apparatus of claim 1, wherein said striking signal outputting means (23) is adapted to produce a striking signal with a predetermined pulse width whenever said degree of pressure change reaches said reference value, said apparatus further comprising means (25) for altering said pulse width. The apparatus of claim 2, further comprising a counter (27) for counting said striking signal pulses, when said pulse width is shorter than the striking interval of said wrench (3), and for outputting said tightening-end signal when a predetermined count value is reached. The apparatus of claim 2, further comprising a timer (28) for measuring the time during which said striking signal is continuously output, when said pulse width is greater than the striking inverval of said wrench (3), and for outputting said tightening-end signal when a predetermined measured time is reached. The apparatus of any of claims 1 to 4, further comprising a counter (33) for counting the number of occurrences of said tightening-end signal and completing a tightening operation sequence when the counter (33) reaches a predetermined count value.

Inventors: FUKADA RYO, OHKUBO MASAAKI, FUKADA, RYO, OHKUBO, MASAAKI
Applicants: FUJI AIR TOOL, FUJI KUUKI KABUSHIKI KAISHA
Application year: 1989
Main classification: B25B23
IPC codes: B25B23