APPARATUS AND METHOD FOR LAYING ELASTIC THREAD ON A WEB OF MATERIAL

Abstract: The present invention relates to a method and apparatus for laying pre-stretched elastic threads (6, 7) or the like in a curved path on a continuously advancing web (1). The invention is characterised in that the elastic threads (6, 7) are guided into a curved pattern on the web, by means of curved grooves or slots (4, 5) provided in a thread-guide roll (3).

Description: Apparatus and method for laying elastic thread on a web of material The present invention relates to a method of laying out pre-stretched elastic thread in curves on a continuously advancing web of material, preferably a layer of ma¬ terial which will form part of a diaper, said threads being intended to serve as leg elastic. The invention also relates to apparatus for carrying out the method. It is known in the manufacture of so-called disposable diapers to provide the diapers with elastic in order to elasticate the leg portions of the diapers and therewith hold said leg portions around the thighs of the wearer. An example of diapers of this kind is described and illustrated in U.S. Patent Specificatioin No. 3 860 003. These diapers have absorption pads or bodies of an hour¬ glass configuration, with which the narrower centre part, intended to conform to the shape of the body, forms the crotch part of the diaper when the diaper is in use. However, elastic threads which are positioned rectilinearly and parallel with the longitudinal axis of the diaper tend to result in chafing of the skin of the wearer in the crotch region. It is also known to apply elastic in a V-shaped pattern, where the elastic intersects the absorption pad in the vicinity of the crotch portion of the diaper. A diaper in which the elastic is positioned in this fashion will conform to the shape of the body more satisfactorily than the diaper of the aforesaid U.S patent, and also avoids irritating chafing of the crotch area in use. It is also known to arrange the elastic threads in a network of threads, such as to provide a curved leg elastic in a manner similar to that found with tailor sewn leg apparel or garments. One method of providing such elastic is described in our Swedish Patent Spe¬ cification 8406071-4. For the purpose of laying out elastic threads in a curved path on a continuously advancing web of material, it is conceivable, for instance, to guide the thread applicator electrically, to and fro in the transverse direction of the web. Such manufacture, involving rapid transverse movements, is complicated, however, par¬ ticularly in the case of high speed manufacture. The present invention provides a method and apparatus by means of which elastic threads can be placed in curved paths in a simple, efficient and speedy manner with the use of only a few movable parts. The inventive method is characterised in that the threads are fed guided through or along curved grooves or slots provided in one more rotating rolls and are steered by the rolls as they are laid out onto said web, and that the threads are then bonded to the web with the aid of an adhesive. The apparatus for carrying out the method is charac¬ terised by at least one rotatable roll which is provided with a peripherally extending curved groove or slot the axial amplitude of which controls the positioning of the threads on the material layer and achieves the desired curvature of the threads, and by a glue applicator for applying adhesive to the threads. The roll may conveniently have the form of a tube pro- vided with through passing slots for guiding the threads straight through the tube and laying the threads onto the material surface. The invention will now be described in more detail with reference to an embodiment thereof illustrated in the accompanying drawings, in which Figure 1 illustrates schematically and in perspective the positioning of elastic threads on a layer of mat¬ erial in a diaper manufacturing process; Figure 2 illustrates part of the apparatus shown in Figure 1, said apparatus being a modified version of that in Figure 1; Figure 3 illustrates a method of intermittently gluing the elastic threads; Figure 4 illustrates a diaper manufactured by means of the inventive apparatus; Figure 5 illustrates a deflecting roll which is a modi¬ fication of the embodiments shown in Figures 1 and 3; Figure 6 illustrates a further embodiment of the inv- ention; Figure 7 illustrates an embodiment in which the glue applicator is located within the thread-guide roll; Figure 8 illustrates a method of applying a plurality of threads; and Figure 9 illustrates an alternative embodiment of a thread-guide roll. In Figure 1, a web of material is advanced over a web deflecting roll 2 in the direction of the arrow A. The reference numeral 3 identifies a hollow roll. The roll 3 is provided with through-passing curved slots 4, 5 through which elastic threads 6, 7 are fed towards the deflecting roll 2, for positioning on the web 1. The roll 3 is driven in its direction of rotation by a drive shaft 8, which supports the roll at the ends thereof and on both sides of respective slots. The axial amplitude of the slots guides the positioning of the threads on the web 1, in a manner to obtain the desired thread curvature. A glue roller 9 is provided for applying glue taken from a tray 10 onto the elastic threads, which are bonded to the web 1 as it passes the deflecting roll 2. The extension of the threads on the web 1 has been shown in Figure 1. The threads are held in their illustrated pattern by the tension in the web 1. In Figure 1 there has been shown a single rotating roll provided with two through-passing slots. It will be understood, however, that the roll may comprise two separate roll parts with a slot in each part, and that the roll parts may be arranged for mutual displacement in their axial directions, thereby enabling the pos¬ itioning of each thread to be guided separately. This embodiment is illustrated schematically in Figure 2, in which the two roll parts are referrenced 3' and 3". Although not shown, the roll according to Figure 1 and the roll parts according to Figure 2 may be provided with more slots, so as to enable more parallel threads to be laid out. Figure 3 illustrates a slightly modified version of the embodiment shown in Figure 1. Those parts in Figure 3 which have correspondence in the Figure 1 embodiment have been identified with like references. In the case of this modified version, a brake roll is located down¬ stream of the exit from the roll slots and functions to prevent the occurrence of undesirable thread lengths. Mounted between the brake roll 11 and the glue app¬ licator roller 9 is a lifting device 11' which is cap- able of moving in the direction of arrows B. The lifting device is intended for lifting the elastic threads out of engagement with the glue applying roll at regular intervals, thereby achieving intermittent gluing of the threads 6, 7 to the material web 1. Figure 3 illustrates schematically the manufacture of a coherent web of disposable diapers. The web comprises a liquid permeable fibre layer or fabric which is intended to form the outer layer of the diaper. A web of plastic film 12 is advanced beneath the deflecting roll 2, this plastic film forming the other and liquid impervious layer or backing sheet of said diaper. Unifor ally spaced on the web of plastic film 12 are absorption bodies or pads 13, which have been formed in a con- ventional manner, by air-laying fluff pulp in forms (not shown) . The two material layers are brought together around the absorption pads in a conventional manner (not shown) and the web is cut appropriately, to produce individual diapers. Adhesive for bonding together the two layers of material is applied with the aid of a glue supply device 9'. Figure 4 illustrates by way of example a diaper capable of being manufactured by means of the inventive appar- atus. The illustrated diaper 14 has an hour-glass con¬ figuration and the elastic threads 15, 16 are placed in an arcuate path solely in the crotch region 17 of the diaper. The waist portions of the diaper are referenced 18, 19. The diaper includes an absorbent core 20 and a casing which envelops the core and which extends la¬ terally beyond the absorption pad. The diaper is secured with the aid of adhesive tape fasteners 21, 22. This intermittent application of the elastic threads has been made possible because parts of the threads have been guided laterally by the thread-guide roll beyond the actual diaper itself and have been severed as the individual diapers are cut from the coherent diaper web. Figure 5 illustrates a deflecting roll 2 which is a slightly modified version of the deflecting roll of the embodiments illustrated in Figures 1 and 3. This modi¬ fied roll 2 is provided with narrow peripheral, curved grooves 22, 23 whose amplitudes correspond to the des¬ ired curvature of the elastic. Because the threads are pressed down into the grooves there is obtained -a larger glue surface between the threads and the plastic film. Figure 6 illustrates an embodiment which has a thread- guide roll of different configuration. This roll is provided with curved grooves 24 whose axial amplitudes correspond to the desired curvature of the threads on • the material web. Thread guiding devices 25 are mounted for axial displacement along a shaft 26 which extends parallel with the thread-guide roll. The thread guiding devices 25 are mounted for movement along the grooves 24 and are guided by said grooves along the shaft 26. The elastic threads 6 run through the thread guiding devices and are guided thereby, as they are laid onto the mater¬ ial web 1. Figure 7 illustrates a further embodiment of the thread-guide roll. This roll comprises a hollow tube which has arranged therein a glue applying roller 9 and a glue tray 10, which is stationary in relation to the tube. The purpose of this embodiment is to shorten the distance from the thread-guide roll to the deflecting roll. The shorter this distance is, the more accurately the threads are laid. Figure 8 illustrates an embodiment which comprises two separate and mutually parallel thread-guide rolls. This embodiment will enable a larger number of threads to be laid out on the web. Figure 9 illustrates a further embodiment of the thread- guide roll. The roll of this embodiment is provided with peripheral grooves 27 which are intended to guide the positioning of the threads. The elastic threads are held in the grooves 27 by means of a guide strap 28 which lies against the periphery of the thread-guide roll. It will be understood that the invention is not res¬ tricted to the described and illustrated embodiments thereof and that modifications can be made within the scope of the following claims. For example, the thread-guide rolls may be provided with grooves of different configurations to those described so as to enable elastic threads to be positioned in other patterns or shapes on the web. Furthermore, in the case of embodiments intended for positioning a plurality of threads on the web, means may be provided for imparting mutually different tensions to mutually different elastic threads. In the case of the Figure 9 embodiment, the strap 28 can be replaced with a rotatable shaft, which will therewith decrease the friction on the elastic threads 6, 7.

Claims: Claims 1. A method of laying pre-tensioned elastic threads (6, 7) or the like in a curved path on a continuously advan- cing web of material (1), preferably a layer of material forming part of a diaper, the elastic threads being intended to serve as leg elastic, c h a r a c t e r i s e d by feeding the threads (6, 7) through curved grooves or slots (4, 5) which are located in the periphery of one or more rolls (3), and which are effective in guiding the threads as said threads are laid onto the web, and by bonding the threads to the web (1) with the aid of a bonding agent. 2. Apparatus for laying pre-stretched elastic threads (6, 7) or the like in a curved path on a continuously advancing web of material (1) , preferably on a layer of material forming part of a diaper, wherein the threads are intended to function as leg elastic, c h a r a c t e r i s e d by at least one rotatable roll (3) having provided around the periphery thereof curved grooves or slots (4, 5) whose axial amplitude guides the positioning of the threads (6, 7) on the layer materioal such as to obtain the desired elastic curvature; and by a glue supply device (9, 10) for supplying glue in a manner to bond the threads to the layer material. 3. Apparatus according to claim 2, c h a r a c- t e r i s e d in that the roll comprises a tube provided with through passing slots (4, 5) which are intended to guide the threads (6, 7) through the tube when laying the threads onto the layer material. 4. Apparatus according to claim 2 or claim 3, c h a r c t e r i s e d in that the circumference of the roll (3) corresponds to the length of a diaper. 5 Apparatus according to any of claims 2-4, c h a r a c t e r i s e d in the roll (3) comprises two mutually separate and two mutually displaceable roll parts (3*", 3 1 *) which when laying out at least one thread (6, 7) on each edge or margin part of the layer mater¬ ial, are effective in guiding the positioning of each thread separately along respective edges. 6. Apparatus according to any of claims 2-5, c h a r a c t e r i s e d by the provision of a brake roll (11) downstream of the exit from the roll grooves or slots, said brake roll being effective in preventing the application of threads of undesirable lengths. 7. Apparatus according to any one of claims 2-6, c h a r a c t e r i s e d by the provision of a web deflecting roll (2) at which the threads are applied to the web subsequent to leaving the thread-guide roll (3). 8 Apparatus according to claim 8, c h a r a c¬ t e r i s e d in that the deflecting roll (2) is pro- vided with shallow thread-accommodating grooves (22, 23), therewith causing part of the web to surround the threads and providing a larger glue area. 9. Apparatus according to any one of claims 2-8, c h a r a c t e r i s e d by a glue applicating roller (9), and by means (11') for intermittently moving the threads out of engagement with the glue applying roller for the purpose of achieving intermittent gluing of the threads. 10. Apparatus according to claim 2, c h a r a c¬ t e r i s e d in that thread guide devices (25) for guiding respective threads (6) are freely moveable along a shaft (26) which is mounted parallel with the thread- guide roll (3) and are guided for movement along the shaft by the grooves (24) located in the thread-guide roll (2). 11. Apparatus according to claim 7, c h a r a c — t e r i s e d in that the thread-guide roll (3) has the form of a hollow tube; and in that the glue applying device (9, 10) is located in the interior of the tube, so as to shorten the distance between the deflecting roll (2) and the thread-guide roll. 12. Apparatus according to claim 2, c h a r a c ¬ t e r i s e d in that the grooves (27) are shallow; and in that the elastic threads (6, 7) are held in position in the grooves by means of a rotatable shaft, a strap (28) or some corresponding device which lies against the thread-guide roll (3) .

Inventors: ANDERSEN VERNER EJVIND, ROGBERG JOHN ANDERS, ANDERSEN, VERNER, EJVIND, ROGBERG, JOHN, ANDERS
Applicants: MOELNLYCKE AB
Application year: 1989
Main classification: A41B13
IPC codes: A61F13, B29C65, B29L9