ASPIRATING INFLATOR ASSEMBLY

Abstract: An aspirating inflator assembly (10) for a vehicle occupant restraint system comprises a housing (16) having spaced sidewalls (26, 28), a back wall and an openable front wall (42). An airbag (44) is stored internally of the housing (16). Multiple gas generators (12) are supported on or adjacent to the back wall (14) of the housing (16). The housing has a plurality of apertures (30) in the sidewalls (26, 28) thereof that are normally closed by valves (32) which are openable to aspirate ambient air into the housing but preclude exhaust of air outwardly of the housing.

Description: BACKGROUND OF THE INVENTION This invention relates generally to vehicle occupant restraint systems in which an air bag is inflated to prevent the occupant from being thrown forwardly upon the occurance of sudden stoppage of the vehicle and more particularly to an improved aspirating inflator for such restraint systems. Protective air bags that inflate to cushion the occupant of a vehicle from impact with the steering wheel, dashboard or other structural elements of a vehicle are well known. Deployment of the air bag is generally initiated by a sensor that is responsive to excessive deceleration of the vehicle. The air bag is generally inflated by igniting a combustible material or by releasing a gas and thereafter directing the combustion product or gas directly into the bag. Automotive passenger restraint systems have evolved using two alternative inflation systems. One system comprises direct inflation wherein all of the gas used to inflate the bag originates in the gas source. The gas source may be pressurized gas, for example, air or nitrogen or a solid propellant. Alternatively, the gas source may be combined with an aspirator. Current aspirated designs favor the use of a solid propellant, for example, a mixture of sodium azide and one of several oxidizers, in combination with an aspirator. In such aspirated designs, the inflating gas is augmented by air aspirated from the ambient air. Aspirator augmentation is advantageous in that a smaller gas source can be used, the final gas temperature is lower, and inflation is "softer" giving rise to lower impact forces on the vehicle occupant. Conventional aspirator inflators typically use a solid propellant gas source that is contained within an aspirator housing. Flow of the propellant gas induces ambient air flow through orifices in a rear wall of the aspirator housing. Bulk pumping ratios, namely, the ratio of the weight of secondary gas (air) pumped to the weight of primary gas originating in the gas source, in the final bag gas composition are typically in the range of 0.1 to 0.5 for this type of inflator. The foregoing construction is taught in U. S. Patent No. 3,910,595 to Katter et al., which describes an aspirating airbag inflator that utilizes a plurality of gas generating cartridges. The gas generators are mounted on vertical struts in an aspirator duct. Air inlets and check valves are arranged in the rear wall of the duct in several different manners. Other prior art patents that teach the use of aspirating devices to inflate various devices are Freygang, US-A-2,399,670; Allen, US-A-2,595,218; Bowman et al., US-A-2,866,593; Kane, US-A-2,975,958; Wilmar, US-A-3,040,970; Fraibel, US-A-3,042,290; Marsh et al., US-A-056,540; Galiger et al., US-A-3,086,848; Young et al., US-A-3,158,314; Hadler, US-A-3,204,862; and Day, US-A- 3,370,784. US-A-4043572 acknowledges as prior art an airbag device having a cylindrical discharge pipe at the rear of a housing and members, either side of the pipe, extending forwards to direct discharged gas towards the bag. The housing also has apertures inside and outside the members behind the flow of gas so as to aspirate it with outside air. This document also discloses a housing which avoids the need of the members by being of a triangular cross-section. However, a problem still exists in maximizing the efficiency of an aspiration system designed for vehicle occupant protection. According to the present invention, there is provided an aspirating inflator assembly for a vehicle occupant restraint system comprising, a housing defined by a back wall opposite an openable front panel and spaced sidewalls at right angles to said back wall; an airbag attached to and stored internally of said housing; and a plurality of gas generators supported adjacent to the back wall of said housing; wherein the front panel on said housing is openable upon energization of said gas generators to facilitate deployment of said airbag; characterised in that said back wall is imperforate; a plurality of apertures are provided in at least one sidewall of said housing; and a valve is provided on said housing for admitting ambient air thereinto through said apertures but precluding exhaust of air outwardly of said housing. Hence, by having an imperforate rear wall upon or adjacent to which multiple gas generators are mounted to provide the primary gas source, when the gas generators are activated, air is inducted laterally with respect to the direction of flow of gas from the gas generators through inlets and check valves in the sidewalls of the aspirator housing. Lateral aspiration maximizes flow path efficiency, making it possible to use low-cost multiple gas generators that can be programmed so that the system can adapt to the conditions of the crash, i.e., vehicle velocity, ambient temperature, occupant size and or position or other condition. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of an inflator assembly in accordance with the present invention; Figure 2 is a view taken in the direction of the arrow 2 of Figure 1; Figure 3 is a view taken in the direction of the arrow 3 of Figure 1; and Figure 4 is a view taken along the line 4-4 of Figure 1. As seen in Figure 1, an inflator assembly 10 contains eight gas generating cartridges 12 that are mounted on or adjacent to a rear wall 14 of an inflator housing 16. An electric ignitor 18 (Fig. 4) is provided for each cartridge 12, the igniters 18 being electrically connected to a power supply 20 and deceleration sensor (not shown) by a printed circuit board 24. The electric igniters 18 may be of the bridgewire type or conductive mix type with the latter type being preferred. Conventional bridgewire squibs, exploding foil initiators, exploding bridgewire initiators, or semiconductor bridge initiators may all be used for this application. In accordance with the present invention, top and bottom side walls 26 and 28 of the housing 16 are provided with perforations 30 therein which serve as inlets for aspirated air. The perforations 30 are covered on the inside of the housing 16 by flapper-type check valves 32 which open during air induction and close under the influence of reverse flow and/or back pressure. The flapper-type valves 32 are secured to the top and bottom side walls 26 and 28 by retainer strips 34. A space 36 (Fig. 3) between a nozzle end 38 of each cartridge 12 and a frontal panel 42 on the housing 16 functions as a storage location for an airbag 44, shown deployed in Figure 1. The panel 42 closes the frontal opening of the housing 16 and contains a tear line that ruptures in a controlled manner when the inflator 10 is activated. Gas flow from the multiple gas generating cartridges 12 aspirates ambient air through the sidewall air inlets 30 which are sized and configured so as to produce a net open area equal to or greater than the frontal opening of the inflator housing 16. It is to be noted that the air inlet openings 30 are arranged toward the rear or upstream end of the housing 16 so as to provide a short imperforate section of housing wall near the frontal panel 42 thereof that defines an air and gas mixing zone and to avoid exhausting primary gas from the cartridges 12 out the sidewall openings 30. From the foregoing it should be apparent that the inflator of the present invention utilizes a plurality of gas generator cartridges mounted on or adjacent to the rear wall of an inflator housing. Aspirated air is introduced through apertures and associated flapper-type check valves in the housing sidewalls. This orientation of elements results in observed improvement in pumping ratio performance over aspirating inflators heretofore known and used. Typically achievable pumping ratios using the present invention are in the range of 1.0 to 1.5.

Claims: An aspirating inflator assembly for a vehicle occupant restraint system comprising, a housing (16) defined by a back wall (14) opposite an openable front panel (42) and spaced sidewalls (26,28) at right angles to said back wall (14); an airbag (44) attached to and stored internally of said housing (16); and a plurality of gas generators (12) supported adjacent to the back wall (14) of said housing (16); wherein the front panel (42) on said housing (16) is openable upon energization of said gas generators (12) to facilitate deployment of said airbag (44); characterised in that said back wall is imperforate; a plurality of apertures (30) are provided in at least one sidewall (26,28) of said housing (16); and a valve (32) is provided on said housing (16) for admitting ambient air thereinto through said apertures (30) but precluding exhaust of air outwardly of said housing (16). An inflator assembly in accordance with claim 1 wherein said airbag (44) is stored adjacent said front panel (42). An inflator assembly in accordance with claim 1 or 2 wherein said apertures (30) are disposed adjacent the back wall (14) of said housing (16). An inflator assembly in accordance with claim 1, 2 or 3 wherein said gas generators (12) are cantilevered from the back wall (14) of said housing (16). An inflator assembly in accordance with any preceding claim wherein the sidewalls (26,28) of said housing (16) are imperforate adjacent the front panel (42) thereof. An inflator assembly in accordance with any preceding claim wherein each gas generator assembly (12) is equipped with an individual electric igniter (18). An inflator assembly in accordance with claim 6 wherein said igniters (18) are electrically connected in a common electrical circuit. An inflator assembly in accordance with claim 7 wherein the common circuit for said gas generators (18) comprises a printed circuit board. An inflator assembly in accordance with any preceding claim wherein said valve (32) comprises a flapper-type valve. An inflator assembly in accordance with claim 9 wherein said flapper-type valve (32) is secured to the sidewall (26,28) towards the front panel (42).

Inventors: THORN, WILLIAM F.
Applicants: AUTOMOTIVE SYSTEMS LABORATORY INC.
Application year: 1989
Main classification: B60R21
IPC codes: B60R21