HEAD REST WITH FORWARDLY PIVOTABLE PAD MOUNTED ON FRICTION HINGE

Abstract: A head rest (10) for mounting on an automotive seat back comprises a rod (22) fixed to the back, the rod (22) having a generally horizontal mounting portion (28), a frame (14) having a pad thereon, a mounting bracket (42) secured to the frame (14), the bracket (42) attaching the frame (14) to the rod (22) for pivotal movement of the frame (14) forward and backward, and a frictional bushing (40) sandwiched between the bracket (42) and the frame (14). The bushing (40) has a curved portion (60) cupped over the mounting portion of the rod (22) and fastening means clamping the frame (14) and bracket (42) together and biasing the friction bushing (40) against the rod (22) to resist pivoting of the frame (14) about the rod (22). The rod (22) further includes stop pins (74, 76) to limit the pivoting of the frame (14) about the rod (22).

Description: This invention relates generally to head rests and more particularly to head rests for mounting on a motor vehicle seat back and being frictionally adjustable about a horizontal axis. Vehicle head rests which are adjustable have been provided with somewhat complex mechanisms to prevent rotation of the head rest about its support. Some examples are disclosed in US Patents Nos 4 193 631, 4 600 240 and 4 191 423. The object of this invention is to provide a head rest for a motor vehicle seat back having an improved simplified mounting head assembly for frictional pivoting of the head rest through a limited arc of rotation about a horizontal axis. It is another object of the present invention to provide a head rest wherein the frictional resistance to pivotal motion is variable. DE-A-2 405 774 discloses a head rest in accordance with the prior art portion of claim 1. With this prior construction, two parts of a head rest frame are simply directly clamped to engage the rod mounting portion to provide the frictional resistance to rotational movement. The present invention is defined in claim 1 and provides for better control of the frictional resistance to motion by the provision of the specific bushing sandwiched between the frame and a mounting bracket secured thereto. Additionally, pivotal movement of the head rest frame is positively limited by specific means fixed to the rod, instead of relying upon portions of the head rest directly to engage the rod as shown in DE-A-2 405 774. A preferred embodiment of the head rest for use on a back rest in a vehicle according to the present invention comprises an inverted U-shaped rod having its downwardly extending legs fixed to the back rest. The transverse portion between the legs is generally horizontal and above the top of the back rest. Wrapped over the transverse portion of the rod is an elongated friction bushing having a major and a minor axis. The bushing is elongated along the major axis and has a curved portion and a straight portion forming a J-shaped cross section along the minor axis. Alternatively, the bushing may have only a curved portion forming a C-shaped cross section along the minor axis. The curved portion of the bushing is wrapped around the transverse portion of the rod thus cupping the rod. On the top of the rod is positioned a head rest frame which has a foam head rest pad preferably foamed in place thereon. The frame has an upright portion and a flange portion. The flange portion is attached to the rod. A clamping bracket having a mounting flange portion and a curved, U-shaped channel clamping portion is positioned with the clamping portion over and around the curved portion of the bushing and around the rod. Along the outer edge of the mounting flange portion is a curved lip. The mounting flange portion of the bracket and the flange portion of the frame are fastened together by a bold and nut assembly, the bold passing through aligned holes in the flanges of the frame, the bushing, and the clamping bracket. The curved lip rests against the flange portion of the frame so that the clamping bracket is hinged against the frame along the edge of the curved lip. When tightened, the bolt and nut assembly biases the curved portion of the bracket against the bushing and in turn the bushing against the rod and the frame thus applying a frictional force to the rod resisting rotation of the frame about the rod. The transverse portion of the rod has a pair of holes spaced apart and bored therethrough. A pair of stop pins are pressed into and through so as to project from the holes. In one preferred embodiment, the bushing and bracket each have aligned slots therethrough through which the stop pins project. When the heat rest is pivoted, the pins engage against the frame to limit rotation of the head rest in one direction. The bracket engages the pins at the other end of the slots to limit rotation of the rest in the other direction. In another embodiment, the pair of pins are spaced further apart than the length of the bracket and bushing thus eliminating need for aligned slots. In this case the pins engage the frame to limit rotation of the head rest in both directions. The degree of frictional clamping applied between the head rest and the transverse portion of the rod is variable according to the amount of torque applied to the bolt and nut assembly and according to the material chosen for the frictional bushing. The result is a head rest which can be pivoted frictionally between a limited forward position and a backward pivoted position for the comfort and safety of the seat occupant. Further objects, features and advantages of the invention will become apparent from a consideration of the following description and the appended claims when in connection with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a front view of the head rest according to the present invention showing the head rest pad in phantom lines; Figure 2 is a sectional view of the head rest shown in Figure 1 taken on the line 2-2; Figure 3 is an enlarged partial sectional view taken along the lines 3-3 in Figure 1; Figure 4 is an exploded view of the head rest assembly parts shown in Figures 1 through 3; Figure 5 is a partial sectional view of an alternative embodiment of the present invention; Figure 6 is a partial sectional view of the head rest shown in Figure 1 illustrating another alternative embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION Turning now to the drawing, a head rest 10 according to a preferred embodiment of the present invention is shown in Figure 1. A foam pad 12 is shown in phantom lines for clarity of the mounting structure. The head rest 10 includes the frame 14 having an upright portion 16, a flange portion 18 bent at an approximate right angle from the upright portion 16, a bracket housing 20 and a mounting rod 22. Frame 14 is formed from sheet metal, plastic or any other suitable material. Rod 22 is an inverted, generally U-shaped hollow tube or solid rod having at least one and preferably two vertical legs 24 and 26 and a horizontal transverse portion 28 to which the frame 14 and the housing 20 are bolted via bolt and nut assemblies 30. The upright portion 16 of the frame 14 includes reinforcing ribs 32, 34 and 36 which rigidify the frame structure and maintain rigid the angle between the upright portion 16 and the flange portion 18. The side and upper edges of frame 14 are curved so as to present blunt edges 38 for any impact which might occur between the head rest and an occupant of a vehicle during an accident. The actual mounting configuration of the head rest 10 is clearly shown in the sectional views of Figures 2 and 3. In addition, Figure 4 illustrates separately the individual parts comprising the assembly shown in Figures 1 through 3. The bracket housing 20 is bolted to the underside of the flange portion 18 of the frame 14 along with a friction bushing 40, and a mounting bracket 42. The flange 18, bracket housing 20, friction bushing 40 and the bracket 42 are bolted together through aligned holes 44 through 50 and 52 through 58 in each of these members via the bolt and nut assemblies 30. As shown in Figure 2 through 4, the friction bushing 40 is an elongated plastic member elongated along its major axis. The friction bushing 40 has a J-shaped cross section along its minor axis thus the friction bushing 40 has a curved portion 60 and a flat flange portion 62. Two paris of radially opposing slots 64 are positioned axially along the major axis of the friction bushing 40 through the curved portion 60. The mounting bracket 42 comprises a flange portion 66 joining a curved clamping portion 68. Opposite clamping portion 68, flange portion 66 has an upwardly curved lip 69. Lip 69 is bent normal to the surface of mounting flange portion 66 so as to form an upwardly projecting edge 71. Edge 71 bears against housing 20 as shown in Figures 2, 3, and 6, or, in the alternative embodiment shown in Figure 5, against flange 18 of frame 14. Passing through the transverse bores through the transverse portion 28 of rod 22 are a pair of stop pins 74 and 76 best shown in Figure 4. Pairs of opposing slots 70 are spaced along the clamping portion 68 of bracket 42 in spaced alignment with slots 64 in friction bushing 40. Ends 78 and 80 of the stop pins 74 and ends 82 and 84 of the stop pins 76 protrude through the slots 64 and the slots 70 in the friction bushing 40 and the mounting bracket 42 respectively as shown in Figures 2 and 3 when the components shown in Figure 4 are assembled to frame 14. The ends 78 and 82 of the stop pins 74 and 76 limit rotational pivoting of the frame 14 about the rod 22 in the clockwise direction as shown in Figure 3. The ends 78 and 82 of the stop pins 74 and 76 engage the bracket housing 20 in the back position of the head rest 10. Forward rotation or pivoting about the transverse portion 28 of the rod 22 is limited by contact between the ends 80 and 84 of the pins 74 and 76 against the end of the slot 70 in the mounting bracket 42. Thus the length of the slot in the mounting bracket 42 dictates to some degree the range of travel between forward and back positions of the head rest 10. As can be seen in Figure 3, a tightening torque applied to each bolt and nut assembly 30 compresses the mounting bracket 42 against the flange portions 62 and 18 as well as the bracket housing 20. This torque applies a cantilevered bias to the curved portion 68 of the mounting bracket 42 which compresses the curved portion 60 of the friction bushing 40 against the transverse portion 28 of rod 22. An increase of the torque applied via each bolt and nut assembly 30 increases the frictional force applied to the transverse portion 28 of rod 22. Correspondingly, a decrease in the torque applied to each bolt and nut assembly 30 transmits less force against the transverse portion 28 of rod 22. In addition, a different choice of plastic materials for the frictional bushing 40 changes the frictional force that can be applied by a given amount of torque on each bolt and nut assembly 30. Thus the amount of manual force required to move the head rest from the forward to the backward position may be varied both by choice of the bushing material and by the torque applied to the bolts. This adjustment feature accommodates the manual manipulation preferences of different vehicle occupants. An alternative preferred embodiment of the present invention without bracket housing 20 is shown in Figure 5. Bracket housing 20 is only necessary where a cover for the head rest pad must be sewn on or the pad 12 is foamed in place. In operation, the head rest 10 is again limited in backward movement by ends 78 and 82 of stop pins 74 and 76, but by directly contacting frame 14. Correspondingly, ends 80 and 84 of stop pins 74 and 76 limit forward pivoting of head rest 10 about transverse portion 128 of rod 22 by contacting the ends of slots 70. Another alternative preferred embodiment is shown in Figure 6. This embodiment is identical to those above described except that friction bushing 40 is formed entirely of curved portion 60 thus having a C-shape cross section. Bolt and nut assembly 30, when tightened, can cause bracket 42 to exert more force in this embodiment against bushing 40 because of the greater clearance between housing 20 and flange 66 than in the other illustrated embodiments. Flange 66 of bracket 42 can yieldably deflect about the edge 71 of flange 66 to the position shown in dotted lines in Figure 6 as bolt and nut assembly 30 is tightened. This deflection results in a continuous spring force through curved portion 68 against friction bushing 40. The elimination of flange portion 62 of bushing 40 thus permits a wide range of frictional adjustments in this embodiment. The head rest 10 of the present invention provides a simple pivotal rest structure having variable frictional resistance to forward and backward movement of the head rest. The resistance to pivotal movement may be varied by the choice of particular bushing material and by the torque applied to bolt and nut assembly 30.

Claims: A head rest for mounting on an automotive vehicle seat back comprising a rod (22) to be mounted to said back, said rod (22) having a generally horizontal mounting portion (28); a frame (14) having a pad (12) thereon; and fastening means (30) clamping the frame (14) to the mounting portion (28) of the rod to provide for frictional resistance to movement of the frame (14) about the rod (22) between two limiting positions, characterised in that a friction bushing (40) is sandwiched between a mounting bracket (42) and the frame (14), said bushing (40) having a curved portion (60) cupped over the mounting portion (28) of the rod, in that the fastening means (30) clamps the mounting bracket (42) to the frame (14) to bias the friction bushing (40) against the rod to apply the frictional force against the rod resisting pivoting of the frame (14) about the rod, and in that pivoting of the frame (14) about the rod is limited by stop means (74,76) fixed to the rod. A head rest according to claim 1, wherein said rod (22) has two downwardly extending ends (24,26) with said horizontal mounting portion (28) therebetween. A head rest according to claim 1 or 2, wherein said stop means comprises a pin (74,76) passing through and projecting from a bore transversely through said rod, said bracket (42) having aligned slots (70) therethrough through which said pin (74,76) projects, said pin being engageable with the frame (14) or mounting bracket (42) to limit rotation of the head rest (10) in one and the other directions. A head rest according to claim 3, wherein the pin (74,76) is engageable with ends of the slots (70) in the mounting bracket (42) to limit rotation of the head rest. A head rest according to any preceding claim, wherein the frame (14), the bracket (42), and the friction bushing (40) each has a flange portion (18,66,62) having at least one aligned hole therethrough spaced from said curved portion (60) for passage of a bolt therethrough, said fastening means (30) comprising a bolt and nut, said bolt passing through said aligned holes, said bolt and nut (30) being threadably engaged together to draw said flange portions (18,66,62) together to bias said bushing (40) against said rod (28), said frictional force being proportional to said bias. A head rest according to claim 5, wherein said friction bushing (40) is an elongated strip of plate plastic material having a J-shaped cross section with the curved portion (40) wrapped around the mounting (28) portion of said rod (22). A head rest according to claim 5, wherein said bushing (40) is an elongated strip of plastic material having a C-shaped cross-section wrapped around the mounting portion of the rod. A head rest according to any one of claims 1 to 5, wherein the rod (22) is of inverted U-shape having downwardly extending legs (24,26) which are adapted to extend into the seat back; the friction bushing (40) has a major and a minor axis, said bushing (40) being elongated along said major axis and having the curved portion (60) and a straight portion (62) forming a J-shaped cross section along said minor axis; the frame (14) has an upright portion (16) and a flange portion (18) for attachment of said frame (14) to said rod (22); and the mounting bracket (42) has a mounting portion (66) and a curved clamping portion (68), said clamping portion (68) being positioned over and around said curved portion (60) of said bushing and said rod mounting portion (28); the fastening means (30) joining said flange portion (18) of said frame (14) to said mounting portion (66) of the bracket, sandwiching said straight portion (62) of said bushing (40) therebetween, to attach said frame (14) to said rod (22).

Inventors: OPALIA, JOHN PINGAL, POTES, DUANE ESTELL, VIDWANS, MOHAN P.
Applicants: HOOVER UNIVERSAL, INC.
Application year: 1989
Main classification: B60N2
IPC codes: A47C7, B60N2