Method of preparing a superconductive oxide material

Abstract: An oxide superconductive material comprising constituent elements mainly composed of ABiCuO (A containing at least one kind of elements of alkaline earth metal group), and having the C-plane oriented, and a preparation method for orientation by hot extrusion from a rectangular nozzle in order to manufacture such oxide superconductive materials.

Description: This invention relates to a method of preparing an oxide superconductive material as described in the first part of Claim 1. Recently, as superconductive materials, YBaCu0 system materials have been reported, and various tests and studies are being conducted. As a result, these materials have been disclosed to be very unstable and low in the critical current. Besides, the price is high because rare earth elements are used in quantities, and is susceptible to market fluctuations, and economically unstable elements have been also indicated. It is desired to be improved in all these points. More recently, new materials of SrBiCu0 system are reported, but details are not known at present. It is a primary object of this invention to present a material free from the above problems in critical current, stability, and economy. An article "Texture Development in YB₂Cu₃O x by Hot Extrusion and Hot-Pressing" by Chen et al (in the December 1987 issue of the Communications of the American Ceramic Society, pages C-388 to C-390) describes various processes for obtaining particular alignments of crystal planes in a YBa₂Cu₃O x superconductor. Powders of YBa₂Cu₃O x were hot extruded, with a 3 times reduction in area during the extrusion process, so as to produce a sample with the c-axis of the YBa₂Cu₃O x crystal structure at random orientation in a plane perpendicular to the extrusion axis. An article "Superconductivity in the Bi-Sr-Cu-O System" by Michel et al (in Zeitschrift fur Physik B-Condensed Matter 68, 421-423 of 1987) describes a superconductive Bi-Sr-Cu-O compound as having a bidimensional structure. Samples of the compound were prepared by heating mixtures of Bi₂O₃ and CuO and SrCO₃ in air followed by sintering. The present invention provides a method of preparing a superconductive material compact comprising the following steps: producing powder comprising elements A, Bi, Cu and O, where A is at least one alkaline earth metal; forming the powder into a body; and sintering the formed body; characterised in that there is further provided the step of hot-extruding the sintered body using a nozzle with rectangular section. This material is almost free from erosion by water or the like because probably due to the orientation, oriented C-plane surface prevent the undesirable progress of erosion and it does not contain rare earth elements and alkaline earth elements that cause instability abundantly in an unstable form. In addition, the solid solution range is estimated to be broad, and probably owing to this property, the material is stable by always containing the high temperature superconductor phase. Furthermore, since the C-plane orientation has a specific intra-plane Cu chain arrangement, it seems to contribute to the enhancement of critical current. It seems that further excellent characteristics are obtained because a proper element-to-element distance is realized by mixing alkaline earth elements larger than and smaller than 0.1 nm in ion radius. As a result, the material excels in economy because, as obvious from the summary herein, materials are saved due to the high critical current and it does not contain expensive and unstably supplied rare earth elements at all. While the novel features of the invention are set forth in the appended claims, the invention, both as to organization and content, will be better understood and appreciated, along with other objects and features thereof, from the following detailed description. As a result of follow-up tests on general recent YBaCu0 system materials, the transition temperature was about 90°K, according to the investigation by the present inventors, even in the optimum composition of the so-called 123 (the ratio of Y/Ba/Cu). When the composition was slightly varied, an impurity phase was generated, and the characteristics fluctuated. This material was fabricated into a wire by hot extrusion at 950°C, and the critical current was measured at 50°K. This value is called reference value 1 of this invention. By contrast, according to the investigation of the present inventors, the new material possesses stable and excellent characteristics as follows. Oxides containing at least one type each from a group of Mg, Ca of which ion radius is 0.1 nm or less, and a group of Sr, Ba, and also Bi and Cu were weighed so that the ratio of the three A/Bi/Cu might be nearly 5/3/5, 3/2/3, 2/1/2 or in their vicinity, and were uniformly mixed, and temporarily baked at 800 to 850°C, crushed, formed and sintered at 830 to 870°C. The material was extruded at 800°C. A nozzle with a rectangular section having an axial ratio of 5/1 was used. According to experiments carried out by the inventors, although the higher ratios had yielded better results in general, the ratio of 3/1 or over results in a high C-plane orientation as observed radiographically. In the X-ray diffraction diagram, the rate of (00n) intensity of the total of the oriented oxide superconductive materials is approximately over 80%. The obtained results are shown in Table 1. As obvious from the table, the transition temperature was stable in all examples. Moreover, by mixing the elements of the two groups, the transition temperature was over 80°K as compared with 20 to 30°K in the case of single group composition. In the humidity resistance test of leaving at high temperature and high humidity (60°, 60%) for a month, the so-called YBaCu system materials were whitened on the whole and were considerably decayed, the new materials were only slightly whitened on the surface and were very stable. As known from Table 1, in spite of single phase and plural phases, basically, the ratio of the critical current to the reference value was remarkably improved in all materials (except for material 14), and excellent characteristics were found. As the X-ray analysis results show, a crystal phase in a composition ratio in the vicinity of the single 3/2/3 or 5/3/5 is formed in a considerably wide range (it is estimated, as being presently investigated, to be composed of superlattice of pseudotetragonal system with unit cell of 0.54 nm, considering together with the results of transmission electron microscopic findings, as being nominally expressed as orthorhombic system with the lattice constants of a = 0.54 nm, b = 0.54 x 5 = 2.7 nm and c = 1.53 x 2 = 3.06 nm), and it is known that it is very easy to cleave on C-plane. It is assumed that high orientation of more than 80% is due to the cleaving characteristics of the materials. Therefore, this technology of extension can be applied to other oxide superconducting materials which shows clear cleaving characteristics. According to the invention, materials excelling in humidity resistance, broad in the solid solution range, large in critical current, and superior in safety and reproducibility may be presented, which may be widely applied in superconductive appliances. While specific embodiments of the invention have been illustrated and described herein, it is realized that other modifications and changes will occur to those skilled in the art. It is therefore to be understood that the present invention includes all modifications and changes which fall within the scope of the appended claims.

Claims: A method of preparing a superconductive material compact comprising the following steps: producing powder comprising elements A, Bi, Cu and 0, where A is at least one alkaline earth metal; forming the powder into a body; and sintering the formed body; characterised in that there is further provided the step of hot-extruding the sintered body using a nozzle with rectangular section. A method according to claim 1, wherein the axial ratio of the nozzle is 3 or more. A method according to claim 1 or 2, wherein A is a mixture of at least two alkaline earth metals. A method according to claim 3, wherein the mixture is composed of at least one of Mg and Ca and at least one of Sr and Ba.

Inventors: ADACHI SEIJI, INOUE OSAMU, KAWASHIMA SYUNICHIRO, KUGIMIYA KOUICHI, ADACHI, SEIJI, INOUE, OSAMU, KAWASHIMA, SYUNICHIRO, KUGIMIYA, KOUICHI
Applicants: MATSUSHITA ELECTRIC IND CO LTD, MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Application year: 1989
Main classification: H01L39
IPC codes: H01B12, H01B13, H01L39, C01G3, C04B35, C01G1