A STRIP OF PHIALS FOR PHARMACEUTICALS, COSMETICS AND OTHER PRODUCTS

Abstract: Of the set of webs running down the middle of the strip, those at the ends take the form of lugs (4), each affor­ ding a tranverse butt (5) for propulsion purposes and a pair of triangular ribs (6), one on either side, that prevent entanglement; the webs of the top set (7, 7′) are the same size throughout, those at eiher end likewise affording respective butts (10), and all are moulded with a stiffening flange (9) along the exposed edge that projects on either side to the same widths as the butts (at all events, no wider than the shell (1) of the single phial), and provides a firm base when the strip is upturned and in motion. To advantage, the creases formed in the webs to facilitate separation of the phials are angled (18), chevron (11), curved (24). staggered (30, 32) or zigzag (34), so as to avoid the plain upright creases that cause conventio­ nal strips to bend under stress.

Description: The invention relates to a strip of phials according to the preamble of claim 1. Such strip, which is intended for pharmaceuticals, cosmetics and other products, is a string of single containers fashioned in suitable heat-sealable plastic material, connected and readily detachable one to and from the next, with open bottom ends that can be positioned to receive a given preparation (a liquid, cream, paste or powder, typically though by no means exclusively of pharmaceutical or cosmetic composition), and then heat-sealed. This prior art which corresponds to document GB-A-2079238, embraces such phials in strip format, which are connected one to the next generally via sets of webs arranged in pairs and projecting from either side of each phial; a top set interconnects the caps or stoppers,whilst the phials themselves are interconnected by a set running down the middle of the strip. The top webs are slender, and present ribs on either side of the uppermost edge, close to where injection occurs during the moulding process; each web also exhibits a pronounced reduction in cross section, halfway between and parallel to the axes of the two interconnected phials, providing a crease along which to separate one phial from the next in readiness for use. The web can either be snapped cleanly, or bent back and forth until weak enough to be pulled apart. This conventional type of strip betrays definite handling drawbacks in manufacture, namely, when dispensed empty from an initial supply bin, and during the subsequent filling, heat-sealing and packaging operations: on the one hand, the strips can become entangled and pile up, excluding any possibility whatever of automation and dictating the use of manual methods, the consequences of which are increased costs and substandard results; on the other hand, even where handling is smooth, the speed obtainable remains low with a strip of the type in question, which is rendered unstable by its tendency to bend when conveyed longitudinally in the usual upturned vertical position. Accordingly, the prior art stands in need of marked improvement, in order to overcome such drawbacks. It will be discerned form the foregoing that the requirement is for a heat-sealable plastic strip embodied in such a way that it will neither become entangled with and pile up on top of other strips, nor bend when conveyed and handled, even forcibly, during its passage through the various stations of a production line; this much achieved, the relative manufacturing operations can be fully automated, the strips moved around at high speed, and a fast, well-ordered and uninterrupted flow can be ensured between supply bin and final packaging. According to the invention, which is defined by claim 1, the stated requirement is met by adopting a first expedient designed to prevent the strips from becoming entangled and piling up on one another when conveyed along a production line. In the strip disclosed, the top webs are deep, and stiffened by a flange extending wide from either side of the uppermost edge in such a way as to ensure a firm stance to the strip when conveyed in the upturned position; also each end of the strips affords a generous transverse butt moulded into the terminal top web, which liks in a plane at right angles to that occupied by the webs. More exactly, the width of these terminal butts is less than or equal to the width of the phial whilst their height matches the depth of the top webs. A similar butt is also provided at each end of the middle of the strip, moulded to a lug matching the relative set of webs; in this instance, the butt is reduced in height, and associates not only with the projecting edge, but also with the side faces of the lug, by way of a pair of triangular ribs that bridge the dihedral angles between the butt and the two faces. The two butts occupy the same plane and are identical in width. According to a second expedient, adopted to prevent the strip from bending when conveyed at speed, the weakening creases in the middle and top webs that interconnect each two adjacent phials are moulded with irregular profiles, or at all events, with at least one stretch either skew or perpendicular in relation to the axes of the phials, rather than parallel. Preferred examples would be a chevron, a single straight crease converging with or diverging from parallel, an arc, or a zig-zag. The advantages afforded by the invention are: elimination of the danger that single strips of phials may entangle and pile up; avoidance of the strip bending under axial stress; the possibility of exploiting automated, high speed transfer from an initial supply bin, holding the empty strips, through filling and heat-sealing to final wrapping; also, increased productivity and reduced costs. The invention will now be described in detail by way of example with the aid of the six accompanying sheets of drawings, in which: fig. 1 is the side elevation of a strip of phials according to the invention, seen prior to being filled and sealed, which incorporates entanglement and pile-up prevention means; fig. 2 is the view of fig. 1 from the left; fig. 3 is the view of fig. 1 from beneath; fig. 4 is the view of fig. 1 from above; fig. 5 is the section through V-V in fig. 1, viewed on larger scale; fig. 6 is the section through VI-VI in fig. 1, viewed on larger scale; fig. 7 is the section through VII-VII in fig. 1, viewed on larger scale; fig. 8 is the side elevation of a strip of phials incorporating bend-prevention means that consist in outwardly directed chevron creases; fig. 9 is an elevation similar to that of fig. 8, in which the chevron creases are directed inward; figs. 10 and 11 are elevations as in fig. 8, showing top and middle sets of chevron creases that face in the same direction and in opposite directions, respectively; fig. 12 is an elevation similar to that of fig. 8, in which bend-prevention means consist in straight creases that are disposed at a given angle and converge upwards; fig. 13 is an elevation similar to that of fig. 8, in which the angled creases converge downwards; figs. 14 & 15 are elevations as in fig. 8, showing top and middle sets of creases that are angled in the same direction and in opposition directions, respectively; fig. 16 is an elevation similar to that of fig. 8, in which bend-prevention means consist in curved creases positioned with the concave sides directed inwards; fig. 17 is an elevation similar to that of fig. 8, in which the curved creases are positioned with concave sides directed outwards; fig. 18 is an elevation similar to that of fig. 8, in which the concave sides of the curved creases face in one direction throughout; fig. 19 is an elevation similar to that of fig. 8. in which the bend-prevention means are staggered creases composed of two vertical and parallel stretches interconnected by a third sub-horizontal stretch; fig. 20 is an elevation similar to that of fig. 8, in which the staggered creases are composed of three vertical stretches. the two endmost aligned and the central strecht offset and parallel, interconnected by substantially horizontal fourth and fifth stretches; fig. 21 is an elevation similar to that of fig. 8, showing a less preferable arrangement of mixed creases, all of which exhibit at least one stretch disposed skew in relation to the axis of the phial; fig. 22 is an elevation similar to that of fig. 8, showing an arrangement of mixed creases, including one crease of zigzag profile, and another crease entirely parallel with the axis of the phial, as in embodiments typical of the prior art of the three applications for Italian patent filed by the same applicant, the subject matter of which is disclosed herein. In the drawings, 1 denotes the shell of the single phial, the base 1′ of which is enlarged all round to ensure a faultless heat-seal; adjacent phials are joined by intermediate webs 2 issuing from the shells 1 substantially at mid-height and exhibiting moulded creases 3 by means of which one phial can be separated from the next in conventional manner. 4 denotes a terminal lug, positioned at mid-height on the strip in alignment with the webs 2, which affords a transverse butt 5 positioned at right angles to the axis of the lugs and parallel with that of the phial 1, for engagement by conveying means, and a pair of triangular ribs 6, occupying the median longitudinal plane of the strip normal to that occupied by the webs 2 and lugs 4 and set at dihedral angles in relation to the lug 4 itself. 7 denotes a generously-proportioned web associated with the top of each terminal phial of the strip, and in a preferred embodiment, significantly larger than the corresponding middle web 2 and lug 4; the intermediate phials similarly exhibit a top web 7′ of dimensions identical to those of the terminal webs 7. The top webs 7 and 7′ also connect by way of creases 8 in conventional manner. 9 denotes a tapered stiffening flange integral with and projecting either side of the uppermost edge of each top web 7 and 7′; 10 denotes a transverse butt associated with each terminal web 7 and occupying the same plane as the middle butt 5, hence parallel with the phial axis in similar fashion. The butt 10 is merged with and matched to the full width of the flange 9, and identical in height to the depth of the top webs 7 and 7′. Moreover, the width of the transverse butts 5 and 10 will be less than, or at most, equal to the overall tranverse dimension of the phial. With reference now to fig. 8, it will be seen that the conventional straight crease 3 in each middle web 2, which in fig. 1 lies parallel with the axis of the phial, is replaced by a crease 11 consisting in two straight stretches that converge to create a chevron with the point directed toward one end of the strip. 12 denotes a crease of similar chevron shape connecting the adjacent top webs 7 and 7′, and replacing the equivalent straight crease 8 of fig. 1 which lies parallel with the phial axis. Fig. 9 shows chevron creases 13 and 14 identical in embodiment to the creases 11 and 12 of fig. 8, but directed inwards; fig. 10 shows chevron crease 15 and 16 that point in the same direction throughout, whilst in fig. 11, the middle set and the top set of creases 15 and 17 point in opposite directions. In fig. 12, the creases 18 and 19 consist in single straight stretches that are angled, and converge upwards in pairs; fig. 13 shows creases 20 and 21 that are identical in embodiment to the creases 18 and 19 of fig. 12, but converge downwards; fig. 14 shows angled creases 21 and 22 disposed parallel with one another throughout, whereas in fig. 15, the middle and top sets of creases 21 and 23 are angled in opposite directions. In fig. 16, the creases 24 and 25 exhibit a curved profile, with concave sides directed inwards, which may be considered as resultant of a series of vertical and horizontal components. The relative arc subtends an angle of between, say, some tenths of degrees and a maximum 180°. Fig. 17 shows curved creases 26 and 27 identical to the creases 24 and 25, with concave sides directed outwards, whereas in fig. 18 the same curved creases 28 and 29 are disposed with their concave sides facing in the same direction throughout. Fig. 19 illustrates creases 30 and 31 of staggered outline, consisting in three distinct stretches of which two are vertically disposed and parallel, and the third interconnecting stretch sub-horizontal; fig. 20 also shows creases 32 and 33 of staggered outline, in this instance composed of five distinct stretches -viz, two vertically aligned stretches and an intermediate third stretch offset from and parallel with the first two, interconnected by essentially horizontal fourth and fifth stretches. Finally, fig. 22 illustrates an additional crease 34 of zigzag profile. In practical application single strips of plastic phials 1 turned out by the mould are deposited in a supply bin, from which they will then be dispensed singly by a suitable device to a batching line and conveyed forward toward the filling and heat-seal stations, proceeding in the conventional upturned vertical position, guided by fences on either side, with the stiffening flanges 9 of the upturned top webs 7 and 7′ lying flat on the conveyor. The strips are prevented from catching and locking together at the ends by the triangular ribs 6, no matter how irregular the flow may happen to be. In effect, the strips are conveyed nose to tail, each propelled by the one behind, and their correct longitudinal alignment is ensured by the matched butt ends 5 and 10 both during the movements that take the strips through the filling and heat-seal operations and during those that take them toward the packaging station; accordingly, any risk of a pile-up is successfully avoided. As to the question of ensuring that the moulded plastic strip does not bend or kink, it will be noted that the creases of chevron shape 11, 12, 13, 14, 15, 16, 17, the straight angled creases 18, 19, 20, 21, 22, 23, the curved creases 24, 25, 26, 27, 28, 29,, and the types of crease with three staggered stretches 30, 31, five stretches 32, 33, or zigzag profile 34, all incorporate at least one stretch disposed skew in relation to the axis of the phial, the effect of which is to stiffen the strip and reduce its tendency to bend. Finally, with the base 1′ of the shell 1 of each phial suitably enlarged according to the invention, one avoids the splitting and cracking that often occurs with conventional mouldings, thus ensuring an efficient seal and reducing waste. The foregoing specification implies no limitation of the scope of the invention. For example, the number of phials making up a single strip might be greater or lesser than three as illustrated, as indeed their geometry might also vary according to ultimate use. As for the shape of the weakening creases, this too might be modified, within the recited scope of the invention which is defined by the appended claims, in order to obtain varying degrees of stability commensurate with effective requirements. Lastly, notwithstanding the advantage of adopting the same type of crease for both the top and the middle set of webs, and in particular the chevron, which is notably economical and easily implemented, there is nothing to prevent the illustrated shapes being developed even further, and even (albeit less profitably) utilized in combination with the conventional crease disposed parallel to the phial axis.

Claims: A strip of phials for pharmaceuticals, cosmetics and other products, comprising a succession of shells (1) in heat-sealable plastic, moulded with bases open and mouths each closed by a relative removable element, and exhibiting two sets of webs: a middle set (2), and a slender top set (7, 7′) with narrow stiffening ribs on either side of the uppermost edge positioned near the mould injection orifice, serving to interconnect the phials by way of the shells (1) and by way of the removable stopper elements, respectively, each pair of intermediate webs (2, 7′) interconnecting two adjacent phials being provided with a weakening crease (3, 8) located mid-way between the axes of the two phials, characterized in that each terminal web (7) of the top set affords a transverse butt (10) disposed at right angles to the plane occupied by the webs, of width less than or equal to the width of the phial, and of height equal to the depth of the top web (7); in that the terminal and intermediate webs (7, 7′) of the top set are deep, and exhibit a stiffening flange (9) integral with and projecting from either side of the uppermost edge, in such a way that each terminal web (7) and flange (9) merges with the relative transverse butt (10); in that the terminal webs of the middle set are embodied as lugs (4), each affording a transverse butt (5) and provided with a pair of triangular entanglement-prevention ribs (6) that bridge the dihedral angles between the planes occupied by the lug (4) and the transverse butt (5). A strip of phials as in claim 1, wherein at least a given number of the weakening creases exhibited by the middle and top webs (2, 7-7′), if not all, are fashioned with at least one stretch disposed inclined or perpendicular with respect of the axis of the phial shell (1), or are, at all events, fashioned with at least one component perpendicular to sai axis, to prevent the strip from bending. A strip of phials as in claim 2,wherein at least a given number of the weakening creases exhibited by the middle and top webs (2, 7-7′), if not all, either present a broken, curved or mixed linear profile, preferably repeated in each single crease though permissible in combination with one another, or appear as a straight line mid-way between and parallel with the axes of adjacent phials. A strip of phials as in claim 2, wherein at least one middle web (2) or top web (7, 7′) exhibits a weakening crease appearing as a straight line (18, 19, 20, 21, 22, 23) that is angled convergently in one given direction or convergently in the opposite direction toward the axis of an adjacent phial. A strip of phials as in claim 3, wherein at least one middle web (2) or top web (7, 7′) exhibits a weakening crease apperaring as a chevron (11, 12, 13, 14, 15, 16, 17) with the point directed toward one or other end of the strip. A strip of phials as in claim 3, wherein at least one middle web (2) or top web (7, 7′) exhibits a curved weakening crease that appears as an arc, subtending an an angle of between some tenth of degrees and 180° and disposed with its concave side directed toward one or other end of the strip. A strip of phials as in claim 2, wherein at least one middle web (2) or top web (7, 7′) exhibits a staggered weakening crease (30,31) comprising two vertical stretches, upper and lower, mutually offset in either direction and parallel with the axis of an adjacent phial, and an intermediate third stretch disposed horizontally or angled sub-horizontally in either direction, by which the ends of the two vertical stretches are interconnected. A strip of phials as in claim 3, wherein at least one middle web (2) or top web (7, 7′) exhibits a staggered weakening crease (32, 33) comprising two vertically aligned stretches, upper and lower, an intermediate third vertical stretch lying parallel with and offset left or right from the two aligned stretches, and fourth and fifth horizontal or subhorizontal intermediate stretches by which the ends of the three vertical stretches are interconnected. A strip of phials as in claim 3, wherein at least one middle web (2) or top web (7, 7′) exhibits a weakening crease (34) of zigzag profile comprising at least two central stretches converging on a transverse axis to form a first chevron, and two further stretches, converging on a transverse axis to form a first chevron, and two further stretches, converging on the one hand with the respective first stretches to form additional reverse chevrons, and connecting on the other with two respective end stretches lying mid-way between and parallel with the axes of the adjacent phials.

Inventors: FABBRI, EURO, FERRARI, GIOVANNI, FONTANA, ANTONIO
Applicants: LAMEPLAST S.R.L.
Application year: 1989
Main classification: B65D69
IPC codes: B65D1