A method and apparatus for heating a metallic elongated product

Abstract: Induction heating is used to heat a moving strip (4) of non-ferrous material by causing it to form a short-circuited loop acting as the secondary winding of a transformer (1), the loop passing pulleys (6, 9, 16). One of the pulleys (16) has a double groove and the strip (4) passes over one groove (18), around another of the pulleys (19) and back to the other groove (20) of the double grooved pulley (16).

Description: Induction heating is often used for heating products. Elongated metallic products can be passed through an induction coil for heating. GB-A-2 117 011 discloses a method for annealing non-ferrous strip material by passing the strip continuously around a pair of spaced pulleys and effecting a short circuit between incoming and outgoing strip material to form a closed electrical loop of strip material moving continuously around the pulleys. In that specification, the incoming and outgoing strip material are in contact at one of the pulleys, being located in the same single groove of the pulley. A material is caused to traverse the loop by driving the material through friction from one of the pulleys. GB-A-2 072 224 discloses a similar method but here the incoming and outgoing strip material are in electrical contact being located in respective grooves of a double grooved conductive pulley, the electrical contact being made through the conductive material of the pulley. The drive is applied to the double grooved pulley for imparting motion to the elongated product. This method of applying drive to the strip in the pulley groove where electrical contact takes place is sometimes not satisfactory and the present invention has been devised to provide an improved driving arrangement which does not interfere with the closing of the electric circuit of the loop. In one aspect the invention relates to apparatus for heating a metallic elongated product comprising a plurality of pulleys for forming a closed loop of said product, the loop being closed by electrical contact between spaced portions of said product, one of said pulleys having a double groove, drive means for driving said double groove pulley, and an induction transformer for ihducing current in said closed loop forming the secondary winding of said transformer, and improves this aparatus by arranging a further one of said pulleys other than those forming said closed loop to receive said product from one of said double grooves and to return it to the other of said double grooves and by one of said double grooves being insulated from the other. According to another aspect of the invention, there is provided a method of heating a metallic elongated product comprising passing it over a plurality of pulleys to form a closed loop, the loop being closed by electrical contact between spaced portions of said product, one of said pulleys having a double groove of which one groove is insulated from the other, passing the product from one groove of said one pulley to another pulley other than those forming said closed loop and back to the other groove of said one pulley, applying driving means to said one pulley and inducing a current in said closed loop. An example of the invention will now be described with reference to the accompanying drawings in which: Figure 1 is a diagram of apparatus for heating a metallic elongated product which does not exemplify the invention and forms the basis for a divisional application. Figure 2 is a diametral section through a pulley in the apparatus of Figure 1. Figure 3 is an equivalent circuit of the apparatus of Figure 1 and Figures 4 and 5 are respectively a diagram and diametral section of a modification of the apparatus of Figures 1 to 3 incorporating the invention. In the apparatus of Figures 1 to 3, an incoming wire strip 4 passes an insulating sliding bracket 7 and is turned through a right angle around an insulating pulley 5 to pass along the axis of an induction coil 1. The strip is then reversed by passing over two insulating pulleys 6 to pass on the other side of the bracket 7 and around a further insulating pulley 9 and re-enter the groove 13 of the pulley 5 to contact the incoming strip, passing thence around insulating deflecting pulley 10 to the output of the apparatus. As can be seen in Figure 2, the insulating pulley 5 has a groove 13, at the base of which the incoming wire strip 4 is located and the outgoing wire strip 12 passing between the pulleys 9 and 10 is shown on top of and in contact with the incoming strip 4, thus completing the electrical contact between the incoming and outgoing strips 4 and 12 to complete the loop. The induction coil is supplied with alternating power from a source 3 through a primary winding 2. The loop formed by the incoming and outgoing wire strips 4 and 12 between the pulleys (5, 6 and 9) form the secondary winding of the induction coil 1. The alternating voltage from source 3 induces a high current in the secondary loop to raise the wire temperature due to its inherent resistance and the temperature of the outgoing wire 12 is controlled by adjusting the voltage supplied by the source. The closing of the secondary winding is achieved simply by contact between the turns of the wire in the groove 13 and not through the pulleys, which are of insulating material, for example a ceramic material or glass. The insulating sliding bracket is provided to keep the incoming wire strip 4 away from the strip passing from the second pulley 6 to the pulley 9, leaving the contact between the incoming and outgoing strips 4 and 12 to be made at the pulley 5. In Figures 4 and 5, a driving pulley 16 replaces the pulley 5 of Figures 1 to 3 and has two grooves. The incoming strip 4 is located in the first groove and turns through about 135° before leaving the pulley 16 and travelling to an additional pulley 19. The strip then returns from the further pulley 19 to the second groove 20 of the pulley 16 where it turns through another 135° to travel along the axis of the coil 1. The strip 4 returning to the pulley 16 from the pulley 6 also lies in the second groove 20, on top of the incoming wire strip, thus completing the electrical contact between the incoming and outgoing strips to form the secondary winding of the induction coil. A wire tension sensor is located at the final deflecting pulley 23 and feeds information to a control circuit 25 to control the torque generated by the servomotor 17 which drives the pulley 16.

Claims: Apparatus for heating a metallic elongated product comprising a plurality of pulleys for forming a closed loop of said product, the loop being closed by electrical contact between spaced portions of said product, one of said pulleys having a double groove, drive means for driving said double groove pulley, and an induction transformer for inducing current in said closed loop forming the secondary winding of said transformer, characterised by a further pulley other than those forming said closed loop arranged to receive said product from one of said double grooves and to retum it to the other of said double grooves and by one of said double grooves being insulated from the other. Apparatus as claimed in Claim 1 wherein said pulleys are arranged so that the loop is closed by contact of spaced regions of the product in said other groove. Apparatus as claimed in Claim 1 or Claim 2 comprising means for sensing the tension in the elongated product for controlling the drive means. Apparatus as claimed in any one of Claims 1 to 3 wherein said one pulley is of insulating material. Apparatus as claimed in Claim 4 wherein said insulating material is glass. Apparatus as claimed in claim 4 wherein said insulating material is a ceramic insulating material. A method of heating a metallic elongated product comprising passing it over a plurality of pulleys to form a closed loop, the loop being closed by electrical contact between spaced portions of said product, one of said pulleys having a double groove of which,one groove is insulated from the other, passing the product from one groove of said one pulley to another pulley other than those forming said closed loop and back to the other groove of said one pulley, applying driving means to said one pulley and inducing a current in said closed loop. A method as claimed in Claim 7 comprising closing the loop by contacting spaced regions of said product at said other groove of said one pulley.

Inventors: KYRIAKIS JOHN BETA INSTRUMENT, KYRIAKIS, JOHN, BETA INSTRUMENT COMPANY LTD.
Applicants: BETA INSTR CO, BETA INSTRUMENT COMPANY LIMITED
Application year: 1989
Main classification: C21D9
IPC codes: C21D9