GAS-COOLED FLAMEHOLDER ASSEMBLY

Abstract: The uprating of existing jet engines increases the operating temperatures within the engines and also increases the tendency for flashback in some afterburner type engines. Afterburner type engines include a pilot fuel delivery pipe (65) which is included between inner and outer annular members (71,73) of a flameholder assembly (51). Downstream from the pilot, partitions (79) direct an ignited fuel/air mixture into the afterburner chamber. The afterburner flame is downstream from the flameholder, but under conditions of increased temperature the afterburner flame will tend to migrate upstream toward the flameholder. To avoid this tendency, the flameholder includes means (83,85,95) for channeling through and out of the partitions gas which cools the flameholder metal itself while also decreasing the downstream air temperature, thereby decreasing the potential for flashback. The use of fuel- and oxygen-depleted turbine discharge gas (76) further decreases the tendency toward flashback. Alternatively air diverted from a by-pass duct may be used.

Description: This application is related to copending application No. 88310426.7 (0315486) (Docket 13LN-1719) filed concurrently herewith entitled "Aircraft engine Frame Construction". The present invention relates to a cooled flameholder assembly. The invention relates in general to gas turbine, or jet, engines, and, in particular, to engines which include afterburners downstream of a core engine with means for adding fuel to exhaust flow for augmenting thrust. A bypass jet engine includes a low pressure compressor (LPC) for pressurizing inlet air to the engine; a core engine for producing thrust and also for driving the LPC; and, further, may include an afterburner in which fuel is added to the core engine exhaust, which is then ignited to provide thrust augmentation. The bypass engine is so called because it includes an annular outer casing which is substantially concentrically mounted about the core engine casing to form an annular bypass duct therebetween. The discharge air from the LPC is divided between the bypass duct and the core engine. US-A-3701255 discloses a gas turbine engine wherein the gas turbine engine includes at least one annular outer member defining an exhaust gas flowpath including an upstream side and a downstream side with respect to the flow direction of the exhaust gases. A flameholder for holding a pilot flame is arranged in the exhaust gas flow path. Downstream of the flameholder between the annular outer member and an afterbody is a plurality of hollow radial partitions positioned between the outer and inner members. Each partition is air-foil shaped and has an upstream leading edge and a downstream surface. Means are provided for channeling non-combustible gas into the interior of at least some of the partitions. The non-combustible gas exists from the partitions through outlets on the upstream sides of the partitions. In general, engine lines mature and as uprated versions of existing engines are derived, one of the design methods to obtain increased engine output has been to increase turbine inlet temperature with a consequent increase in the inlet temperature to the afterburner. The flashback margin of the fuel/air mixture scrubbing the afterburner hardware is thereby proportionately reduced. Flashback is the movement of the flame front upstream of its design position against the direction of the main gas flow and toward the flameholder and the fuel injection source. Flashback margin is the difference in actual temperature of the exhaust gases and the temperature thereof which would cause flashback. If the turbine exhaust temperatures increase sufficiently, then the afterburner flame front would move upstream in the afterburner combustion chamber toward the flameholder. The flameholder would then increase in temperature due to the radiation/convective heat loads, which could result in reduced flameholder design life. Accordingly, it is an object of the present invention to provide an improved flameholder having cooling means preferably such as to increase flashback margin in an afterburner. According to the invention, there is provided a flame holder assembly for a gas turbine engine wherein the gas turbine engine includes at least one annular casing defining an exhaust gas flowpath including an upstream side and a downstream side with respect to the flow direction of the exhaust gases, the flame holder assembly being arranged for disposal in the exhaust gas flow path and including an annular outer member and an annular inner member and having a plurality of hollow radial flameholder partitions positioned between the annular members, each partition being air-foil shaped and having an upstream leading edge and a downstream surface, and means for channeling a non-combustible gas into the interior of at least some of the flameholder partitions and each of said at least some partitions having at least one outlet aperture in the said downstream surface for distributing the non-combustible gas from the interior thereof over the radial extent of the exterior of the downstream surface for protecting the outer surfaces of the flameholder partitions and for increasing the flashback margin of the gas turbine engine. The invention, together with further objects and advantages thereof, may be best understood from consideration of preferred exemplary embodiments thereof which are particularly described in the following detailed description taken in conjunction with the accompanying drawings in which: Figure 1 is a schematic sectional view of a bypass jet engine including an afterburner having a flameholder assembly in accordance with one embodiment of the present invention. Figure 2 is an upstream facing end view of the flameholder assembly taken along line 2-2 of Figure 1. Figure 3 is an enlarged schematic view of a portion of a flameholder assembly in accordance with one embodiment of the present invention. Figure 4 is a plan view of several partitions taken at line 4-4 of Figure 3. Figure 5 shows a section of the flameholder assembly of Figure 1 and a cutaway showing of a partition therein. Figure 6 shows a section of a flameholder assembly and a cutaway showing of a partition therein in accordance with an alternate embodiment of the invention. Figure 7 is a schematic of a portion of a flameholder assembly similar to Figure 3 showing another embodiment of the invention. Figure 1 shows an exemplary, gas turbine engine 11 of the type which may be considered a bypass jet engine. The engine 11 includes a low pressure compressor (LPC) 13, which is located at the air inlet end of the engine 11. The LPC 13 is followed, with respect to the direction of the airflow, by a core engine 15, which includes a high pressure compressor, a combustor and high pressure and low pressure turbines (not shown). The core engine 15 is surrounded by an annular inner casing 17. An annular bypass duct 19 is defined in part by the casing 17 and an annular outer casing 21, which is substantially concentric and spaced from the inner casing 17. The dashed flow arrows 22 indicate that portion of the LPC 13 discharge air which is sent through the core engine 15, and the solid line arrows 24 indicate the other portion of the LPC 13 discharge air which is channeled through the bypass duct 19. Downstream from the core engine 15, in the direction of airflow, is an afterburner 25. A flameholder assembly 31, in accordance with one embodiment of the present invention, is positioned in an inlet of the afterburner 25. Fuel is introduced into the afterburner 25 through a plurality (only one shown) of fuel delivery pipes 35. The fuel is mixed with a portion 26 of the bypass duct airflow 24 and then ignited by at least one igniter 39 to provide thrust augmentation in the engine 11. The air portion 26 from the bypass duct 19 is added to the core engine 15 exhaust gas flow through an annular mixer device 41, which is well known in the aircraft engine technology. The afterburner 25 further includes an inner combustor liner 45 and a variable area exhaust nozzle 49. The foregoing general description is given to acquaint the reader with a general description of the environment in which the present invention operates and should not be taken as limiting with respect to the description of the invention itself. Figure 2 illustrates an upstream facing end view of the flameholder assembly 31. The flameholder assembly 31 includes a radially outer flameholder 51 and a radially inner flameholder 55. The outer flameholder 51 is in the form of a plurality of bluff bodies, and the inner flameholder 55 is in the form of an annular V-shaped gutter ring. The inner flameholder 55 is supported from the outer flameholder 51 by a plurality of circumferentially-spaced support links 57. Although it is not specifically shown in any of the drawings, the outer flameholder 51, which, in turn, supports the inner flameholder 55, is itself supported from the outer casing 21 by support links in a manner familiar to aircraft engine builders. The outer flameholder 51 communicates with the inner flameholder 55 by at least one, with two being used in the embodiment illustrated, crossfire gutter 61, which causes a flame initially appearing on the downstream surface of the outer flameholder 51 to propagate radially inwardly toward the inner flameholder 55. Figure 3 shows a schematic sectional view of the outer flameholder 51 and adjacent structures without the attached inner flameholder 55 or crossfire gutters 61. Further, in an effort to simplify the drawing, a single schematic fuel spraybar 65 extending from the fuel pipe 35 is shown as entering and discharging fuel into the outer flameholder 51. Referring back to Figure 1, the fuel delivery pipe 35 is actually connected to a plurality of radially inwardly extending spraybars which include both main fuel spraybars and pilot fuel spraybars. The main fuel spraybars inject fuel in the axially downstream direction, from points radially inwardly and outwardly of the outer flameholder 51 and, in one example, may include as many as twenty-four pipes, whereas there may be half as many pilot fuel spraybars. Other numbered parts of the outer flameholder 51 and adjacent structures are as previously described. Further, the outer flameholder 51 includes a radially outer annular member 71 and a radially inner annular member 73 defining an inlet 70 therebetween at an upstream end and an outlet 72 at a downstream end. These two members may be joined together at the inlet end 70 of the outer flameholder 51 by a plurality of rounded fasteners or pegs 101, as is shown in Figure 7. In addition, extending between the inner and outer members 71, 73 is a plurality of hollow, airfoil-shaped partitions 79. The solid arrowheads 74 indicate a first portion of core engine, or turbine combustion discharge gas which flows around the partitions 79, as will be described in conjunction with the description of Figure 4. The inner member 73 of the outer flameholder 51 has an upstream facing scoop 83 fastened to it. In the preferred embodiment, there is a plurality of such scoops 83 fastened to the radially inner surface of the inner member 73 with holes 85 formed through the inner member 73 which communicate with at least some of the interiors of the partitions 79. The flow arrows 76, having open heads, indicate the flow of a second portion of the turbine discharge gas into the interiors of the partitions 79. In a preferred embodiment, there may be one scoop 83 for directing gas into a corresponding one partition 79 through a corresponding one hole 85 formed through the inner member 73. It is important to note at this point that the gas which is directed through each partition 79 is fuel- and oxygen-depleted turbine discharge gas, i.e. most, if not all, of the fuel and oxygen therein has completed combustion. As will be described below with respect to an alternate embodiment, the gas may be alternatively bypass air but, in either case, no fuel is added to the gas in the partitions 79. Fuel is added, through the spraybars 65, to the gas which flows around the partitions 79. The fuel-depleted gas is indicated in Figures 3 and 4 by means of the open arrowheads 76, and the gas to which fuel is added is indicated by means of the solid arrowheads 74. With reference to Figure 4, which is a plan view taken along line 4-4 of Figure 3, there is shown a plurality of circumferentially-spaced partitions 79 and spraybars 65, with one spraybar 65 associated with each pair of adjacent partitions 79 in this exemplary embodiment. The partitions 79 each include a leading edge portion 80 and a trailing edge portion 82. The partitions 79 are shaped and sized in accordance with the requirements of fuel and gas mixing within the outer flameholder 51 so that the fuel/air mixture is correct and further that the flame occurs on the downstream side, or aft surface, 84 of the trailing edge portion 82 of the outer flameholder 51 rather than at the point where the igniter 39 is located. The partitions 79 also impart a swirl or turning effect on the fuel and turbine discharge gas, collectively referred to as the fuel/air mixture, to enhance mixing thereof. Also shown in Figure 4 are the holes 85, formed through the inner member 73 under the leading edge portion 80 of the partition 79, which admit gas into the interior of the partitions 79. Figures 3, 4 and 5 should be studied together with reference to the present invention. Like numerals are used to identify like members which were previously explained. Also, the reader is reminded that the open arrowheads 76 identify fuel-depleted gas, whereas the solid arrowheads 86 indicate carburated gas, i.e. gas 74 which is mixed with fuel. Figure 5 shows a partial section of the flameholder assembly 31 with the leading edge portion 80 of partition 79 additionally shown as rotated toward the viewer ninety degrees in order to show flow lines as well as further details of construction with respect to the partition 79. The view of the flameholder assembly 31 is of the aft, or downstream, face 84 thereof. Figure 5 shows a preferred embodiment of the outer flameholder 51 in which the aft face 84 of the partition 79 is formed with film-cooling discharge louvers 95. The louvers 95 discharge fuel-depleted gas, as indicated by the open arrowheads 76. The film cooling of the aft face 84 of the partitions 79 lowers metal temperatures at the aft face 84. It is further important to realize that while fuel-depleted film-cooling gas 76 is being discharged from louvers 95, carburated or fuel-enriched gas 86 is being discharged from between the partitions 79 so that, in accordance with the flow arrow diagram, it is clear that the film-cooling gas 76 will be immediately adjacent to the aft face 84 of each partition 79, whereas the fuel-rich gas 86 will be discharged in a stream or layer which is beyond the film-cooling gas 76 relative to the aft face 84 of the partition 79. Thus, the film-cooling gas 76 is interposed between the partition 79 or partition aft surface 84 and the fuel/air mixture 86 channeled between the partitions 79. It should also be realized that the carburated mixture 86 has been ignited by the igniter 39 and, thus, creates a flame front downstream of the aft face 84 having a higher temperature than the relatively cool gas 76 discharged through the louvers 95. Moreover, specifically at the onset of any flashback, when the carburated gas 86 is starting to burn and is thus very hot relative to design metal temperatures, film-cooling gas 76 scrubbing the aft face 84 is now thousands of degrees cooler than gas 86, thus providing an effective cooling film during actual sustained or sporadic flashback conditions. In addition to providing film cooling of the aft face 84, the gases 76 also provide a barrier film which keeps the flame front from contacting the aft face 84. Using previously burned gases 76 is also advantageous because they are no longer combustible themselves, which provides a more effective film-cooling barrier, for example. Referring to Figure 6, which shows an alternate embodiment of the invention in which the aft face 84 of the partition 79 is cooled by convection, within the partition 79 a wall 97 is disposed approximately parallel to the aft surface 84 of the partition 79 defining a flowpath 98 adjacent to the aft surface 84. In this embodiment, the flow of uncarburated or fuel-depleted gas 76 is across the interior surface of the aft face 84 of the partition 79, and the gas 76 is discharged from a trailing edge 96 of the partition 79 through a discharge opening 99. While both embodiments are effective to provide cooling of the aft face 84 of the partition 79, it is pointed out that where the cooling gas 76 to the interior of the partition 79 is turbine discharge gas 76, such gas 76 is not only fuel-depleted but it is also oxygen-depleted. The sweeping of the aft surface 84 of the partition 79 with oxygen- and fuel-depleted gas 76 will further diminish the chance occurrence of flame on the aft face 84 of the outer flameholder 51. Finally, Figure 7 shows another embodiment of the invention in schematic form. Figure 7 is intended to be similar to Figure 3, except that the spraybar 65 has been removed for the sake of clarity. The previously-mentioned rounded fastener or peg 101 is shown for joining the upstream ends of the outer and inner flameholder members 71, 73. In this embodiment, a portion of bypass air 24 is taken from the bypass duct 19 and channeled to the interior of the partition 79 through a tube 105 and opening 107 in the outer member 71. The opening 107 is functionally equivalent to the opening 85 in the other embodiment. There is a plurality of scoops 111 which are fastened to the inner liner 17, which forms the inner boundary of the bypass duct 19. The advantage of this embodiment is that the bypass air 24 is much cooler than the turbine discharge gas 74.

Claims: A flame holder assembly (31) for a gas turbine engine (11) wherein the gas turbine engine (11) includes at least one annular casing (45) defining an exhaust gas flowpath including an upstream side and a downstream side with respect to the flow direction of the exhaust gases, the flame holder assembly (31) being arranged for disposal in the exhaust gas flow path and including an annular outer member (71) and an annular inner member (73) and having a plurality of hollow radial flameholder partitions (79) positioned between the annular members, each partition being air-foil shaped and having an upstream leading edge and a downstream surface (84), and means for channeling a non-combustible gas (76) into the interior of at least some of the flameholder partitions (79) and each of said at least some partitions having at least one outlet aperture (95,99) in the said downstream surface (84) for distributing the non-combustible gas (76) from the interior thereof over the radial extent of the exterior of the downstream surface for protecting the outer surfaces (84) of the flameholder partitions (79) and for increasing the flashback margin of the gas turbine engine. The flameholder in accordance with claim 1 including means (35,65) for introducing fuel at said upstream side of said flameholder assembly and for mixing said fuel with said combustion gases for generating a combustible fuel and gas mixture flowable downstream around said partitions. The flameholder recited in claim 1 comprising a plurality of outlet apertures (95) in said downstream surface (84) of each partition whereby noncombustible gas from the interior of the partition is washed over the radial extent of the exterior of the said downstream surface (84) thereof. The flame holder assembly recited in claim 1 or 2 wherein each of the partitions comprises a channel (98) between an interior wall (97) of the partition and an outer surface (84) of said partition whereby noncombustible gas from the interior of the partition is flowable through the channel to the outlet aperture (99) thereof. The flameholder assembly recited in claim 1, 2, 3 or 4 further comprising an igniter (39) for igniting the fuel and gas mixture flowing between the partitions. The flameholder assembly recited in claim 1, 2, 3, 4 or 5 wherein the noncombustible gas is gas turbine exhaust gas and further comprising a scoop (83) positioned on the radially inner surface of the inner annular member and at least one opening through the inner member for communicating the scoop with the interior of at least one partition. The flameholder assembly recited in claim 6 when dependent on claim 2 wherein the scoop includes an open end which faces in the upstream direction and wherein the scoop open end is located upstream of the fuel introducing means. The flameholder assembly recited in claim 1, 2, 3, 4 or 5 wherein the noncombustible gas is compressor discharge air and further comprising a scoop (111) located out of the engine exhaust gas flowpath but in a compressor discharge air flowpath and means including a tube (105) for conducting air from the scoop to the interior of the partition. The flameholder assembly recited in any preceding claim wherein the annular inner and outer members define a radially outer flameholder (51) and there is also a concentric radially inner flameholder (55) comprising a Vee-shaped gutter ring; the radially outer flameholder and the radially inner flameholder connected by at least one radial Vee shaped gutter to form the flameholder assembly.

Inventors: ABREU, MARIO EUGENE
Applicants: GENERAL ELECTRIC COMPANY
Application year: 1988
Main classification: F23R3
IPC codes: F02C7, F02K3, F23R3