Stabilized copolymer compositions

Abstract: Compositions comprising an alternating copolymer of ethylene and carbon monoxide and from 0.3 to 5.0 %wt of a stabilizing compound selected from diarylamines, hydroxybenzophenones, and benzotriazoles or triazines carrying a sterically hindered phenol substituent.

Description: The present invention relates to compositions comprising certain additives and a copolymer of carbon monoxide and an olefinically unsaturated compound, e.g. ethylene. The relevant copolymers are characterized by having an alternating structure [-A-CO] n , in which A is a unit , derived from the olefinically unsaturated compound. The term "copolymer" includes terpolymers in which some of the units A are derived from another olefinically unsaturated compound. As an example of suitable terpolymers reference is made to a copolymer of ethylene, carbon monoxide and propylene or butylene. The relevant alternating copolymers and their methods of preparation are known per se, cf. US-A 3694412, EP-A 121965 and EP-A 181014. Whilst such copolymers have attractive physical and mechanical properties such as yield stress, tensile strength, impact strength and flexural modulus, their stability against actinic degradation leaves room for improvement. Applicants have found that a very large number of commercial UV-stabilizers, that perform well in polyamides, polyolefins, polyacrylates, polystyrenes and various other commodity thermo-plastics and engineering thermoplastics, fail to achieve the desired results in alternating olefin/CO copolymers. It is therefore surprising that a few groups of narrowly defined additives appear to produce the desired UV-stabilizing improvement. The present invention provides copolymer compositions comprising an alternating copolymer of carbon monoxide, an olefinically unsaturated compound, preferably ethylene, and optionally another olefinically unsaturated compound and from 0.03 to 5.0 %w, based on the total composition, of an an additive selected from a) compounds of the general formula in which R₈ and R₉, each indepently, represent a hydrogen atom, an alkyl group with 1 to 12 carbon atoms, a phenyl group or a benzyl group in which the methylene group may carry one or two substituents selected from alkyl groups with 1 to 8 carbon atoms, b) compounds of the general formula in which R₁₀ and R₁₁ are, each independently, alkyl or alkylthio groups with 1 to 14 carbon atoms, R₁₂ is a hydrogen atom or a hydroxyl group, R₁₃ is a hydroxyl group if R₁₂ is hydrogen or a hydrogen atom or a hydroxyl group if R₁₂ is hydroxyl, R₁₄ and R₁₅ are hydrogen atoms or alkyl groups with 1 to 16 carbon atoms, provided at least R₁₄ is alkyl if R₁₂ is hydroxyl and at least R₁₄ or R₁₅ is alkyl if R₁₃ is hydroxyl. Suitable compounds of group a) are di-(phenyl)amine, di-(4-methylphenyl)amine, di-(6-hexyl phenyl)-amine, di-(4-benzylphenyl)amine, di-(4-alpha,alpha-di-n-propyl-benzylphenyl)amine, di-(4-alpha-ethylbenzylphenyl)amine, di-(4-phenylphenyl)amine, di-(4-propylphenylphenyl)amine, di-(4'-cyclohexylbenzylphenyl)amine, and di-(4-nonylphenyl)amine. Preferred compounds in this class a) are those wherein R₈ and/or R₉ is alpha,alphadialkylbenzyl. Another preferred group comprises compounds in which R₈ or R₉ is an n-alkyl group with 6 to 10 carbon atoms. The most preferred compound is di-(4-alpha,alphadimethylbenzylphenyl) amine. Suitable compounds of class b) are for example 6-(2'-hydroxy-3'-propylanilino)-2,4-dimethyl-1,3,5-triazine, 6-(4'-hydroxy-5'-t.-butylanilino)-2,4-dihexylthio-1,3,5-triazine, 6-(2',4'-dihydroxy-3',5'-di-t.butylanilino)-2-hexyl-4-ethylthio-1,3,5-triazine, 6-(2'-hydroxy-3'-t.butyl-5'-methylanilino)-2,4-dicyclohexyl-1,3,5-triazine, 6-(4'-hydroxy-3',5'-diisopropylanilino)-2-cyclohexyl-4-cyclohexylthio-1,3,5-triazine and 6-(4-hydroxy,3,5'-di-t.butylanilino)-2,4-diheptylthio-1,3,5-triazine. Preferred compounds of class b) are those in which R₁₄, possibly also R₁₅ is an alkyl group causing steric hindrance. In the anilino substituent the preferred position for the hydroxyl group is that of R₁₃ whilst in that case R₁₂ is preferably hydrogen. Preferred substituents R₁₀ and R₁₁ are n-alkylthio groups with 6 to 10 carbon atoms. The most preferred compound is 6-(4'-hydroxy-3',5'-di-t.butylanilino)-2,4-di-n-octylthio-1,3,5-triazine. This invention is of particular importance for the stabilization of alternating terpolymers of ethylene, propylene and carbon monoxide in which the ratio of C₂H₄ units to C₃H₆ units in the polymer chains is at least 3:1 and at most 15:1. A more preferred group of ethylene/propylene/carbon monoxide terpolymers comprises those having a crystalline melting point selected within the range of from 215 to 240 °C. Another preferred class of copolymers are copolymers of ethylene and carbon monoxide. The weight average molecular weight of the copolymers to be employed in this invention is preferably at least 2000, more preferably at least 6000. The improved compositions of this invention can he processed into articles of manufacture such as fibres, sheets, films, laminates, containers, tubes, piping and articles having an intricate shape by conventional processing techniques such as melt-spinning, extrusion, coextrusion, blow-moulding, compression-moulding, injection-moulding and solid phase pressure forming. The invention is of special importance to improving the long-life light stability of the relevant copolymers and terpolymers. The stabilized copolymer composition of this invention may include further additives such as carbon black, mineral fillers, dyes, colourants and plasticizers. Likewise the copolymer composition may be blended with other thermoplastics. Example The following compounds were tested for their stabilizing performance: c) 4,4'-bis (alpha,alpha-dimethylbenzyl)diphenylamine. d) 6-(4-hydroxy-3,5-dit.butylanilino)-2,4-bis(n-octylthio)-1,3,5-triazine. e) ((3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl)methyl)butyl-bis (1,2,2,6,6-pentamethyl-4-piperidinyl)ester. f) Poly((2,2,6,6-tetramethyl-1,4-piperidinediyl)oxy(1,4-dioxo-1,-4-butanediyl)oxy-1,2-ethanediyl). g) Bis (2,2,6,6-tetramethyl-4-piperidinyl) sebacate. Additives c and d are additives of the invention, additives e, f and g, which are well known and widely used commercial stabilizers, are included for comparison. 1 Mm thick test specimen were prepared by compression moulding at 250 °C of an ethylene propylene carbon monoxide terpolymer having an alternating structure, a crystalline melting point of 218 °C and an intrinsic viscosity of 1.6 dl/g. All stabilizers were used in a concentration of 1.0 %wt. Prior to testing the specimen were equilibrated at 23 °C and 50% rel. humidity, during 72 hours. The specimen were subjected to weatherometer exposure at the following conditions: Xenon arc, water cooled borosilicate glass sampler, intensity 0.6 W.m⁻² at 340. 10⁻⁹ m, black panel temperature 55 to 60 °C, air temperature 30 °C, humidity 50% relative, dry cycle 102 min, wet cycle 18 min. Tensile strength was determined employing a rate of elongation of 20 mm.min⁻¹. The results are shown in the Table. Results at best similar too, but mostly inferior to the ones obtained with the comparative additives e and f were found for many other commercial stabilizers for thermoplastics, particularly polyolefins.

Claims: Claims for the following Contracting States : AT, BE, CH, DE, FR, GB, IT, LI, LU, NL, SE Copolymer compositions comprising an alternating copolymer of carbon monoxide, an olefinically unsaturated compound and optionally another olefinically unsaturated compound and from 0.03 to 5.0 %w, based on the total composition, of an additive selected from a) compounds of the general formula in which R₈ and R₉, each independently, represent a hydrogen atom, an alkyl group with 1 to 12 carbon atoms, a phenyl group or a benzyl group in which the methylene group may carry one or two substituents selected from alkyl groups with 1 to 8 carbon atoms, and b) compounds of the general formula in which R₁₀ and R₁₁ are, each independently, alkyl or alkylthio groups with 1 to 14 carbon atoms, R₁₂ is a hydrogen atom or a hydroxyl group, R₁₃ is a hydroxyl group if R₁₂ is hydrogen or a hydrogen atom or a hydroxyl group if R₁₂ is hydroxyl, R₁₄ and R₁₅ are hydrogen atoms or alkyl groups with 1 to 16 carbon atoms, provided at least R₁₄ is alkyl if R₁₂ is hydroxyl and at least R₁₄ or R₁₅ is alkyl if R₁₃ is hydroxyl. Composition as claimed in claim 1 wherein R₈ and/or R₉ are alpha, alphadialkylbenzyl. Composition as claimed in claim 1 in which R₈ or R₉ is n-alkyl with 6 to 10 carbon atoms. Composition as claimed in claim 1 wherein R₁₄ is an alkyl group causing steric hindrance. Composition as claimed in claim 1 or 4 in which each of R₁₀ and R₁₁ is an n-alkylthio group with 6 to 10 carbon atoms. Composition as claimed in any one of claims 1 to 5 in which the copolymer is a copolymer of ethylene and carbon monoxide. Composition as claimed in any one of claims 1 to 5 in which the copolymer is a terpolymer of ethylene, propylene and carbon monoxide in which the ratio of ethylene to propylene units is from 3:1 to 15:1. Claims for the following Contracting State : ES Process for the preparation of copolymer compositions comprising blending an alternating copolymer of carbon monoxide, an olefinically unsaturated compound and optionally another olefinically unsaturated compound with from 0.03 to 5.0 %w, based on the total composition, of an additive selected from a) compounds of the general formula in which R₈ and R₉, each independently, represent a hydrogen atom, an alkyl group with 1 to 12 carbon atoms, a phenyl group or a benzyl group in which the methylene group may carry one or two substituents selected from alkyl groups with 1 to 8 carbon atoms, and b) compounds of the general formula in which R₁₀ and R₁₁ are, each independently, alkyl or alkylthio groups with 1 to 14 carbon atoms, R₁₂ is a hydrogen atom or a hydroxyl group, R₁₃ is a hydroxyl group if R₁₂ is hydrogen or a hydrogen atom or a hydroxyl group if R₁₂ is hydroxyl, R₁₄ and R₁₅ are hydrogen atoms or alkyl groups with 1 to 16 carbon atoms, provided at least R₁₄ is alkyl if R₁₂ is hydroxyl and at least R₁₄ or R₁₅ is alkyl if R₁₃ is hydroxyl. Process as claimed in claim 1 wherein R₈ and/or R₉ are alpha, alphadialkylbenzyl. Process as claimed in claim 1 in which R₈ or R₉ is n-alkyl with 6 to 10 carbon atoms. Process as claimed in claim 1 wherein R₁₄ is an alkyl group causing steric hindrance. Process as claimed in claim 1 or 4 in which each of R₁₀ and R₁₁ is an n-alkylthio group with 6 to 10 carbon atoms. Process as claimed in any one of claims 1 to 5 in which the copolymer is a copolymer of ethylene and carbon monoxide. Process as claimed in any one of claims 1 to 5 in which the copolymer is a terpolymer of ethylene, propylene and carbon monoxide in which the ratio of ethylene to propylene units is from 3:1 to 15:1.

Inventors: KLEI EBEL, KLEI, EBEL
Applicants: SHELL INT RESEARCH, SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ B.V.
Application year: 1988
Main classification: C08K5
IPC codes: C08K5, C08L73