CONNECTING STUCTURE FOR CONNECTING A SPRING AXLE SUSPENSION TO A VEHICLE CHASSIS

Abstract: A connecting structure for connecting a spring axle suspension to a vehicle chassis, in which there is a better transmission of forces between this suspension and the chassis in that each spring axle suspension has a part (4, 5, 6) which is rigid in all directions and which is welded to the underside of a chassis bar (1) directloy below an upstanding web thereof by a fastening part (8, 9, 13), which is narrow in the transverse direction to prevent warping of the chassis bars. Two opposite rigid suspension parts (4,5, 6) are connected by a rigid transverse connecting part (14). Said fastening part (8, 9, 13) is preferably formed by two longitudinal narrow strips in line with each other, which strips may each form the web (8,9) of a bar (5, 6) with transverse flanges (11, 12) which flanges terminate at a short distance below the chassis bar (1), to which said web (8,9) is connected. There may be a bracing (18) from an upstanding web of the chassis bar (1) to the rigid transverse connection (14) between the rigid parts (4, 5, 6) of the axle suspension.

Description: The invention relates to a connecting structure for connecting a spring axle suspension to a vehicle chassis as indicated in the introductory part of claim 1. Such structures are known from US-A-3,902,734. Therein the connecting structure is not only rigid in itself by comprising two opposite hanger brackets, themselves already rather rigid and forming a rigid unitary structure with a transverse connection formed by plate means in different planes and connected to the hanger brackets over the greater part of the height thereof, but is also very rigidly connected to the chassis bars by welding both a plate part extending in the lengthwise direction of the vehicle and a plate part extending transversely thereto of each bracket to its chassis bar together with welding the horizontal top part of said plate means to these bars. The spring carrier arms by means of which spring axles suspensions of vehicles are connected to the chassis have to be capable of transmitting great forces to the chassis. The vertical forces give rise to no major problems here, since they are primarily compressive forces for which the connection can easily be made strong enough. Horizontal forces and the moments resulting from them give rise to more problems. This applies in particular with air spring systems, particularly those in which, as is customary, air bellows are located on hinged arms which are connected only at the front by means of a spring carrier arm to the chassis. Such air bellows can absorb forces in only one direction, with normal positioning only vertical forces. All other reaction forces and moments must be transmitted via the spring carrier arms to the chassis. But even in the case of ordinary mechanical spring mechanisms, such as with leaf springs, problems of this nature occur. Additional facilities are therefore necessary to absorb these forces and moments, generally in the form of reinforcement sections on the chassis. The object of the invention is then to provide a simple solution to this problem. To this end, a connecting structure of the type mentioned in the preamble is according to the invention characterized by the characterizing part of claim 1. In this way only vertical and horizontal reaction forces are passed on to the chassis. Moments due to transverse forces are absorbed by the rigid unit, formed by the transverse connection, and they thus do not place any strain on the narrow fastening zones. Use of the invention permits not only a simple and light structure, but also achieves other advantages. No additional transverse bars need be fitted at the spring carrier arms in the chassis, which means that the chassis can be kept a standard design, and simple fitting is possible. This also gives more freedom in accommodating the load partially between the chassis bars, which is a great advantage, for example for carrying tanks and transporting boats. The narrow fastening zones can be fastened at the most advantageous point of the chassis bars, viewed in the transverse direction, thus direct below the area of vertical webs of said bars, which in the case of an I-section design is therefore in the transverse centre, which with welding gives fewer problems than welding agaist a slack part of a horizontal flange of those bars. The force transmission to the chassis is thus more direct and is better to avoid deformation of the chassis bars. Moreover, welding to the chassis is kept to a minimum. Deformations resulting from the torsionally weak chassis unchanged in the lengthwise direction can be absorbed smoothly. The narrow fastening zones are preferably designed as longitudinal strips which at the front and rear end along the bottom of their chassis bar end in parts of low height and with a free bottom side and have a smooth transition downwards into the above-mentioned rigid part of the structure. This produces gradually increasing rigidity in the lengthwise direction, and thus a gradual build-up of tension. In particular, the possibility of leaving out additional transverse bars and using such a gradual build-up of tension means that this connecting structure is very suitable for use in vehicle chassis made of light metal, in which the absence of cross welds has a favourable effect on the service life. The invention will now be explained in greater detail with reference to the appending drawing, also as regards advantageous detail embodiments, in which: Fig. 1 is a side view of a connecting structure according to the invention, in a preferred embodiment; Fig. 2 is a cross section along the line II-II in Fig. 1; and Fig. 3 is a view of the structure according to arrow III in Fig. 1 in two different embodiments, shown at left and right. A spring carrier arm (spring hanger) is fastened by means of a structure according to the invention to longitudinal chassis bars 1 of a vehicle, here designed as I-section bars. The spring carrier arm comprises in the usual manner a steel bush (not shown) with a rubber bush around it, which is gripped by a leaf spring or hinged arm for carrying an air bellows or other spring structure. The bush is fitted on a steel pin, which is fixed in two opposite bracket parts 2 (Fig. 2). Dot- and dash-line 3 shows schematically a part of such a spring or arm in Fig. 1. The structure according to the invention can also be used for all other possible fastenings of spring axle suspensions, such as leaf spring fastenings to spring shackles or in laterally locking sliding connections, as known per se. The bracket parts 2 form part of an upward-extending rigid part, comprising a box 4 directly above the spring carrier arm, passing upwards into and rigidly connected to two upright bars 5 and 6 forming an I- or T-section. A possible hinge engagement bush for a shock absorber is indicated by 7, and is welded to the box 4. The bars 5 and 6 are preferably welded together from individual metal sheets for forming web and flanges. This makes it possible to make the flanges end smoothly if desired at the top and bottom and make the web broader locally, which is of great practical benefit for the invention, as will be described now. These possibilities are clear form Fig. 1. The web 8 of bar 5 and the web 9 of bar 6 have at the top end a broadened part 10 at one end, projecting beyond the adjacent flanges 11 of bar 5 and 12 of bar 6, projecting freely at their lower edge and increasing in height in a smooth curve towards the part between the flanges. Said webs can be passed locally through slots in the flanges 11 and 12, as shown, and welded therein. All transverse flanges on the bars 5 and 6 end a short distance below the bottom face of chassis bar 1, as shown. The webs 8 and 9 are welded along their top edges along both sides at 13 to the transverse centre of the chassis frame 1, directly below the vertical web thereof. A transverse connecting plate 14 is welded to the two thus designed opposite structures, in order to form a rigid entity therewith, and has at the top and bottom end a flanged part 15, 16 respectively for reinforcement. The connecting plate 14 can easily be adapted to e.g. variations in the vertical distance between the bracket parts 2 and the chassis bars in height, shape and strength and it may have many different shapes and dimensions. E.g., if the distance between the brackets 2 and the chassis bar 1 is smaller, this plate 14 may be lower, e.g. so as to terminate in upper flange 15a, which will then of course be closer to chassis bar 1. In dot- and dash-lines other possible shapes of this plate 14 are shown and these are indicated by 14b, 14c, 14d, 14e and 14f, but other shapes and combinations thereof are also possible. In these examples it is assumed that these shapes 14b to 14f inclusive are combined with the lower part of the plate 14 shown in full lines and with the lower flanged part 16 thereof. Through this design, only vertical and horizontal forces are passed on to the chassis bar 1. Vertical forces arise, inter alia, through gravity, load, uneven road surfaces and travelling round bends, and they are transmitted well to said chassis bars by the bodies 8 and 9 of the bars 5 and 6. Horizontal forces in the lengthwise direction arise through driving, accelerating and braking, and can be great particularly during braking. They are transmitted well through the relatively long welds 13. Horizontal forces in the transverse direction are also transmitted well between chassis and spring carrier arm by these welds. Moments in vertical longitudinal planes, caused in particular as braking torque, are transmitted only as vertical tensile and compressive forces by the strips, formed by the top ends of the webs 8 and 9 of bars 5 and 6, and the welds 13. Moments in vertical transverse planes, arising through transverse forces relative to the chassis, are in many cases absorbed sufficiently by the transverse connecting plate 14 and are not passed on to the chassis. Moments in horizontal planes, arising through transverse forces, are not transmitted to a substantial degree to the spring carrier arms if there is a good design of the axle body fastening with carrier arms and/or possibly leaf springs. This design means that usually no additional transverse strengthening bars are required between the chassis bar 1, so that, for example a tank 17 (Fig. 3), a boat or the like can be accommodated in a low position relative to the chassis, fixed or for loose transportation. In many cases there is, however, the risk that transverse forces deform the chassis bars 1 too much. If the tank 17 is fixed sufficiently rigidly between the chassis bars 1, this will usually not be a problem. If a tank, boat or other load does not connect the chassis bars 1 in a sufficiently rigid manner, e.g. in loose transportation, and if the structure described would also in other respects be such as to deform the upstanding webs of the chassis bars 1 too much by transverse forces, e.g. by warping these webs, there may be a bracing like 18 as shown in the left-hand part of Fig. 3, each to connect said upstanding web of a chassis bar 1 to connecting plate 14 by welding. This is shown here for an embodiment of plate 14 according to possibility 14d of Fig. 1, as it allows a plate 14 of much smaller height than shown in full lines in Fig. 1 to be used adequately. It also means that transverse strengthening bars between the chassis bars 1 can more easily be dispensed with. These bars 18 may be flat strips lying e.g. in the same transverse plane as the right-hand part of bars 5 as seen and shown in Fig. 1, but they may have transverse flanges. The structure described makes it easy to vary the height of the spring carrier arms relative to the chassis, while keeping the main shape of the structure the same and adapting the strength. This is easy to achieve by always making the boxes 4 the same shape and varying the length of the upright bars 5 and 6. With spring carrier arms higher up and thus shorter bars 5 and 6, the connection points thereof on the chassis bar in the lengthwise direction thereof are closer together, which is a reliable design feature, since the moments in longitudinal planes of the chassis are smaller when the spring carrier arms are higher up, due to the shorter lever arm. Transverse distance variations between the chassis bars 1 between different vehicles require no change in the structure described, except that the transverse connecting plate 14 has to be adapted in length. If the chassis bars 1 have another shape, the zone where the webs 8 and 9 are welded to them may be varied transversely so as to have them with the welds 13 always positioned directly below a vertical web part of the chassis bars, which always gives a very good transmission of vertical forces, whether there are bracings like 18 or not. The invention may of course be embodied in many different ways. E.g. box-like parts like box 4 or parts welded on top thereof like beams 8 and 9 may have two opposite walls parallel to the plane of Fig. 1 and perpendicular to the plane of Figs. 2 and 3 at a distance from each other extending upwardly to the chassis bars 1, but molded so that near the chassis bars they approach each other and at the chassis bars they come into contact with each other along their length to form the narrow fastening part to the chassis, welded thereto as a double strip. It is also possible not to have a separate box at each side like box 4, but to give the connecting plate 14 the shape of a closed or substantially closed hollow beam about as indicated by 14c in Fig. 1, but with the horizontal top web about at the height of the top of box 4 in Figs. 1 and 2 and, if necessary, open parts to allow free passage and sufficient freedom of movement to leaf spring or arm 3, so that no separate box 4 is necessary. Bars like 5 and 6 are then welded directly to the top web of such a beam. It is also possible to make the lower edge of such a hollow beam extend above the bracket parts 2, which are then welded to the lower web of such a beam. Although in such cases no separate box 4 is required, the hollow beam may have walls perpendicular to its length and welded therein to replace the corresponding walls of the box 4, at any desired position along the length of the beam.

Claims: Connecting structure for connecting a spring axle suspension to a vehicle chassis, the spring axle suspension being connected to a hanger bracket (4, 5, 6) which is rigid in the transverse and lengthwise direction of the vehicle, and which is fastened underneath to a chassis bar (1) running in the lengthwise direction of the vehicle, while two opposite rigid hanger brackets (4, 5, 6) with which said axle suspension engages, are connected by a transverse connection (14) to form a rigid unit, characterized in that said fastening of the hanger brackets (4, 5, 6) to and underneath their chassis bars is formed exclusively by a narrow fastening zone (13), which is narrow as seen in the transverse direction of the vehicle, both with respect to the hanger bracket (4, 5, 6) as with respect to the chassis bar (1), said transverse connection (14) being fastened to said opposite hanger brackets (4, 5, 6) only in points below said narrow fastening zone. Structure according to Claim 1, in which said narrow fastening zone (13) is formed exclusively by a strip (8, 9) running in the lengthwise direction of the chassis bar. Structure according to Claim 2, in which said strip (8, 9) is connected to the underside of a chassis bar (1) directly below a vertical web of said bar. Structure according to Claim 2 or 3, in which two such longitudinal strips (8, 9) are provided in line with each other in the lengthwise direction and spaced apart. Structure according to Claim 4, in which the rigid hanger bracket (4, 5, 6) from the point (2) of engagement of the axle suspension on this bracket upwards has a box-shaped part (4), at the top side passing into two upright bars (5, 6), which are rigid in the transverse direction and diverge upwards towards said two longitudinal strip connections (13). Structure according to Claim 5, in which said upright bars (5, 6) are T- or I-sections, the web (8, 9) of which projects upwardly beyond the T- or I-shaped parts to form said longitudinal strip connections (13). Structure according to any of the preceding claims, in which said narrow fastening zone (13) at front and rear end terminates in a part (10) which is small in height and has a free bottom edge, and which passes in a smooth transition downwards into the above-mentioned rigid hanger bracket structure (4, 5, 6). Structure according to any of the preceding claims, in which the transverse connection (14) is an upright plate with top and/or bottom edge (15, 16) bent out of its plane, and which is welded at each side of the chassis to one of said hanger brackets (4, 5, 6) and extends downwards also along the point (2) of engagement for the axle suspension with said brackets and is welded to the relevant engagement parts. Structure according to any of the preceding claims, in which in the longitudinal area of the said narrower fastening zones (13) the chassis (1) is free from transverse connecting bars (1) immediately connecting the two opposite chassis bars to each other. Structure according to Claim 9, in which a bracing bar (18) extends from an upstanding web of said chassis bar (1) to the transverse connection (14), between the said two opposite brackets (4, 5, 6), said bracing bar (18) being inclined from the chassis bar (1) downwards and inwards of the chassis to said transverse connection (14) and being secured as by welding to said chassis bar (1) and to said transverse connection (14).

Inventors: ZANTINGE, JOHAN MICHIEL
Applicants: WEWELER N.V.
Application year: 1988
Main classification: B60G7
IPC codes: B62D21, B60G11