CONJUGATED POLYMER-CATION EXCHANGER COMPOSITE MEMBRANE AND PRODUCTION THEREOF

Abstract: Disclosed is a conjugated polymer-cation exchanger composite membrane suitable for a charge-mosaic membrane which is easily prepared and has excellent mechanical and chemical strength . The composite membrane comprises a conjugated polymer and cation exchangers dispersed therein.

Description: The present invention relates to conjugated polymer-cation exchanger composite membranes and a process for their production. More particularly, it relates to charge-mosaic membranes suitable for concentrating an electrolyte solution or for separating electrolytes from mixed solutions of electrolytes and low-molecular-weight nonelectrolytes, and to a process for their production. A charge-mosaic membrane is a membrane which consists of parallel arrays of anion-exchange and cation-exchange elements passing through the membrane. When the membrane is applied to the permeation of an electrolytic solution, circulating electric currents are passed between the anion-exchange and cation-exchange elements through which ions are passed. As a result, the electrolytes are rapidly transferred in comparison with the nonelectrolytes. This phenomenon can be used for many purposes. For example, the charge-mosaic membrane is applicable to a piezodialysis membrane used for the concentration of an electrolyte solution, although the concentration was difficult by way of the conventional membrane separation technique. It is also used as a dialysis membrane for the separation of electrolytes from mixed aqueous solutions of electrolytes and nonelectrolytes, or for the separation or purification of amphoteric electrolytes, such as amino acids. Charge-mosaic membranes were initially prepared by a method wherein cation exchangers were united to anion exchangers or by a method wherein a resin membrane was partially immersed in a reaction solution for introducing both types of ion exchange groups into it (see USP 2,987,472; F. de Korosy, Nature, 197,635 (1963)). It is also reported that a membrane prepared by embedding a cation resin and an anion resin in a silicon resin membrane exhibits transfer phenomena typical of a charge-mosaic membrane (see J.N. Weinstein et al., Desalination, 12, 1(1973)). However, these initially developed membranes have large domains and insufficient mechanical strength. They are also difficult to produce on an industrial scale. Charge-mosaic membranes may also be prepared by a casting method (see J. Shorr et al., Desalination, 14, 11(1974)), a blending method (Japanese Laid-Open Specification 14389/1979), a pile method or a suspension method. The casting method is a method wherein two different resins are poured in a mold. The blending method employs a phase separation phenomenon which occurs when more than two different polymers are blended. The pile method is carried out by alternately piling a cation exchange film and an anion exchange film and then cutting it perpendicular to the film surface. The suspension method is conducted by suspending particles having an ion exchange group in a polymer solution which can have another ion exchange group to obtain a mosaic structure. These methods, however, have disadvantages in the formation of ion complexes or film strength. Therefore it is desired to obtain charge-mosaic membranes which to not have these disadvantages. More recently,new methods such as an ionotropic-gel membrane method (H.J. Purz, J. Polym. Sci., Part C, 38, 405(1972)), a latex-polymer electrolyte method (Japanese Laid-Open Specification 18482/1978) and a block copolymerization method (Y. Isono et al., Macromolecules, 16, 1(1983)), have been described. The ionotropic-gel membrane method is a method of producing a charge mosaic membrane by forming an ionotropic-gel membrane having columnar pores of which a portion of the gel was constituted of one ion exchange resin and then filling the pores with the other ion exchange resin. Theoretically, this method can provide an almost ideal mosaic structure if it is conducted perfectly, but actually such an ideal mosaic structure has never been obtained. The latex-polymer electrolyte method is divided into two. One is a method wherein a mixture of a styrene-butadiene copolymer latex and polystyrene sulfonic acid is formed into a film which is then cross-linked and chloromethylated followed by amination. The other is a method wherein a mixture of a styrene-butadiene copolymer latex and a quaternary aminated chloromethylstyrene is formed into a film and then cross-linked and sulfonated. However, it is difficult for the above mentioned methods to control such chemical treatments. The block copolymerization method can miniaturize the size of ion exchange areas. In this method, the mosaic structure is obtained by utilizing a microphase separation phenomenon when forming a film by evaporating a block copolymer solution. Then, anion and cation exchange groups are selectively introduced into the copolymer by suitable reactions to form a charge mosaic membrane. The method initially employed a diblock copolymer, but nowadays employs a pentablock copolymer. However, it is very difficult that each ion-exchange element passes through the membrane. It is also difficult to synthesize the block copolymers and to provide a film-forming process. In the meantime , since it has been found that a doped polyacetylene indicates metal conductivity, new conductive polymers have been rapidly developed as well as the study of the electroconductivity of polyacetylene. Especially, since a film of an aromatic compound was obtained by an electrolytic oxidative polymerization, development has greatly progressed. A conductive polymer, such as polypyrrole, has electrochemical anode doping characteristics and therefore the anion of supporting electrolytes is grasped by the positive charge of the partially oxidated matrix. In other words, as the oxidation potential of the polymer is lower than that of the monomer, the polymer prepared by oxidative polymerization is partially oxidized prior to the monomer. The polymer catches a counter anion of the supporting electrolyte in the electrolyte solution and thus anode doping simultaneously progressed with polymerization. This polymerization system makes it possible to enhance the electroconductivity of the polymer (for example, A.F. Diaz et al., J. Chem. Soc., Chem. Commun., 1979, 635; Japanese Laid-Open Specification 133127/1982; Japanese Laid-Open 226020/1984; M. Satoh et al., J. Chem. Soc., Chem., Commun., 1985, 1629). Further, it has been reported that a conductive polymer easily prepared by electrolytic oxidative polymerization of a heterocyclic compound and an aromatic amino compound has high conductivity and heat and chemical stability. This polymer, therefore, becomes useful in a wide variety of fields, such as organic secondary cells, sensors, optoelectronics, external control transfer membranes, organic electronics device, redox catalysts and the like, as well as organic conductive materials. However, it has not yet been applied to form a conjugated polymer-cation exchanger composite membrane. The present invention is to provide a conjugated polymer-cation exchanger composite membrane suitable for a charge-mosaic membrane which is easily prepared and has excellent mechanical or chemical strength and good properties with regard to the charge-mosaic membrane. The composite membrane of the present invention comprises a conjugated polymer and cation-exchangers dispersed therein. The present invention also provides two preparation methods of the above composite membrane. One is a process characterized by electrochemically oxidative-polymerizing a monomer suitable for obtaining a conjugated polymer in a solution containing cation exchangers. The other is a process characterized by electrochemically oxidative-polymerizing a monomer suitable for obtaining a conjugated polymer in a solution containing a supporting electrolyte by employing as an anode an electrode on which cation exchangers are coated. Fig. 1 is a drawing schematically showing a sectional view of the conjugated polymer-cation exchange resin composite membrane. Fig. 2 is a drawing showing a containing employed in the Examples. The conjugated polymer employed in the present invention is a polymer having a conjugated construction in the main chain. Typical examples of conjugated polymers are polypyrrole, polythiophene, polyfurane, polyselenophene, polyaniline, polypyridazine, polyazophenylene, poly-p-phenylene polynaphthalene, polyanthracene, polyacetylene, polyacene, poly-p-phenylenevinylene or the corresponding substituted polymers, such as 3,4-C₁-C₄ alkylpyrroles, 3,4-arylpyrroles, N-C₁-C₄ alkylpyrroles and 3-C₁-C₄ alkylthiophenes. The conjugated polymer-cation exchanger composite membrane can be prepared as follows: (1) A monomer for the conjugated polymer is dissolved or dispersed in an electrolyte solution containing a suitable polar solvent and cation exchangers dispersed therein, and electrodes are then immersed therein to apply a voltage. After applying a certain amount of electricity, the anode is taken out of the solution and rinsed. The anode is then immersed in another electrolyte solution containing a supporting electrolyte and the monomer for the above conjugated polymer and an electric potential is applied between the anode and a cathode to form a conjugated polymer-cation exchanger composite membrane on the anode. (2) A monomer for the conjugated polymer and a supporting electrolyte are dissolved or dispersed in a suitable polar solvent to form an electrolyte solution. Electrodes are immersed in the electrolyte solution and an electric potential is applied, wherein the anode of the electrodes is coated with cation exchangers. The electrode employed in the above preparation is not specified; for example, a conductive material such as metal or a semiconductor can be used. The shape of the electrode is not specified either and can be that of a drum which makes possible continuous production (see Japanese Laid-Open Specifications 228548/1985 or 72031/1986). The applied voltage can generally be from 0.2 to 30 V, preferably 0.2 to 10 V. The supporting electrolyte for the electrolytic reaction can be a conventional one known in the art. In an ideal charge-mosaic membrane, an exchange amount of the cation exchange area is equal to that of the anion exchange area. In the present invention, first of all, the exchange capacity of the cation exchanger incorporated into the membrane is calculated. Then, the integrated charge during electrolytic oxidative polymerization is controlled such that the anion exchange capacity is equal to the calculated cation exchange capacity, thus controlling the amount of the conjugated polymer. The cation exchanger of the present invention includes: (1) strong acid cation exchange resins, such as sulfonated polystyrene-divinylbenzene copolymers, phenolsulfonic acid-formaldehyde condensates, vinylsulfonic acid condensates, p-sulfonamidestyrene-styrene-di(p-vinylphenyl)sulfone copolymers and the like, some of which are available from Organo Company as Amberlite® IR-120B, IR-122 and IR-124, from Dow Chemical Company as Dowex® 50WX1, 50WX2, 50WX4, 50WX8, 50WX10, 50WX12 and 50WX16, from Diamond Shamrock Company as Duolite® C-20, from Mitsubishi-Kasei Corp. as Dia-ion SK1B, SK110 and SK112, from Muromachi Kagaku Kogyo-Kaisha-Ltd. as Muromac® 50WX1, 50WX2, 50WX4, 50WX8, 50WX10, 50WX12, 50WX16 and the like; (2) weak acid cation exchange resins, such as methacrylic acid-divinylbenzene copolymers,maleic anhydride-styrene-divinylbenzene copolymers, phenolcarboxylic acid-formaldehyde condensates, diallyphosphonic acid resins, phosphonic acid or phosphinic acid of styrene-divinylbenzene copolymers and the like, some of which are available as Amberlite® IRC-50 and IRC-84, H70, Dia-ion® WK10, WK11 and the like; (3) fluorine-containing cation exchange resins, such as perfluorosulfonic acid prepared by hydrolysis of a copolymer composed of tetrafluoroethylene and perfluoro(alkylvinylethyersulfonyl fluoride) (i.e. perfluoro 3,6-dioxa-4-methyl-7-octenesulfonyl fluoride)), and a copolymer of perfluorovinylether and tetrafluoroethylene to which at least one sulfone group and a carboxyl group are added; (4) cation exchange celluloses, such as diethylamino cellulose, sulfomethyl cellulose, carboxymethyl cellulose and the like; (5) zeolites having cation exchange capacity, such as faujasite, mordenite, offretite, cancrinite, heulandite, stilbite, chabazite, ferrierite, zeolite A, zeolite X zeolite Y, zeolite L, zeolite omega, erionite, ZSM-4, ZSM-5, clinoptilolite and the like; (6) water-insoluble polybasic acids having cation exchange capacity, for example, phosphates, molybdates or tungstates of tetravalent metals(titanium, zirconium, hafnium and tin), such as titanium phosphate, zirconium phosphate, hafnium phosphate, zirconium tungstate, zirconium molybdate, tin phosphate and the like; (7) heteropolyacids made of phosphorus, germanium, silicon, molybdenum, tungsten, vanadium and the like, or salts thereof , for example 12-molybdophosphoric acid, 11-molybdo-1-vanadophosphoric acid, 10-molybdo-2-vanadophosphoric acid, 9-molybdo-3-vanadogermanic acid, 9-molybdo-3-vanadosilicic acid, 9-tangsto-3-vanadophosphoric acid, 6-molybdo-3-vabadisilicic acid, 6-tangsto-3-vanadogermanic acid and the like; (8) hydrate oxides, such as hydrate silica, hydrate titania, hydrate zirconia and the like, and composite oxides, such as silica-titania, titania-alumina, silica-alumina, silica-magnesia, alumina-zirconia and the like; (9) acid clay materials, such as activated clay, Japanese acid clay and the like; and (10) mixtures thereof. The cation exchange capacity of the above mentioned ion exchangers is at least 0.1 meq/g, preferably at least 0.5 meq/g. The larger the ion exchange capacity, the better, but it is difficult to obtain a cation exchange capacity of at least 5 meg/g. Of the above cation exchangers, the cation exchange resins and the zeolites are preferred for the present invention. The shape of the cation exchangers is not specified. The preferred size of the cation exchanger is within the range of 0.3 to 10 micrometer because thick film increases the membrane permeation resistance. The cation exchanger having a size in the above range increases circulating electric currents in number per unit area to improve the properties of the charge-mosaic membrane. In the preparation of the conjugated polymer, the above cation exchangers are dispersed in an electrolyte solution or coated on an electrode. The number of the exchangers is at least 5 X 10⁷ particles/ml in the electrolytic solution and at least 2 X 10⁴ particles/cm², preferably at least 4 X 10⁴ particles/cm² for coating. When the cation exchangers are coated on an electrode, a coating composition dispersed cation exchangers in a film-forming resin composition can be employed. Examples of the film-forming resins are polyvinyl chloride resins, polystyrene resins, acrylate polymers,methacrylate polymers and the like, but they are not limited to the above listed one. They include all film-forming resins capable of forming a uniform film when coated on the electrode. The concentration of the coating composition is 0.1 to 10 % by weight, preferably 0.3 to 1 % by weight. The porous support employed in the present invention can be one which has a very small permeation resistance and has a function supporting the composite membrane of the present invention. The shape of the substrate is not specified either; it may be a panel, film, tube and the like. Examples of the porous substrates are glassy porous materials, sintered metals, ceramics, cellulose esters, polyethersulfones,polysulfones,polyimides, polytetrafluoroethylene, polyvinyl fluoride, nylon 6, polyacrylonitrile, polyvinyl chloride, polymethyl methacrylate and the conjugated polymers mentioned above. The process for uniting the composite membrane of the present invention to the porous support is as follows: (1) the conjugated polymer-cation exchanger composite membrane is floated on the surface of water and dipped up from the water with the porous support membrane to attach it. (2) The composite membrane is pumped up on the porous support by means of a vacuum pump. (3) The composite membrane is pressed on the porous support. (4) The composite membrane is prepared and then further processed under a condition making the membrane porous. The above processes are typical examples only. If desired, the composite membrane may be attached to the porous support by using adhesives. The united composite membrane is further subjected to a heat treatment to improve its adhesive properties. The conjugated polymer-cation exchanger composite membrane of the present invention is further explained in Fig. 1. Fig.1 is a schematic drawing showing a sectional view of the conjugated polymer-cation exchange resin composite membrane. As can be seen from Fig.1, the cation exchanger 2 is dispersed in the conjugated polymer membrane 1. The conjugate polymer membrane 1 acts as an anion exchange membrane and a circulating electric current generates between the cation exchange area and the anion exchange area as indicated by "3" in Fig. 1. The current accelerates the transport of the electrolyte. The term "disperse" as herein used means that the cation exchangers 2 are mechanically and/or chemically retained in a scattered manner in the conjugated polymer 1. The present invention is illustrated by the following examples which, however, are not to be construed as limiting the invention to their details. Example 1 One gram of cation exchange resin particles having a particle size of 2.6 micrometer and an exchange capacity of 3.1 meq/g was added to 200 ml of an acetonitrile solution containing 0.1 M of pyrrole, in which a transparent electrode coated glass electrode (hereinafter referred to as "Nesaglass electrode") and a nickel cathode both having 6.0 cm X 7.0 cm were immersed. A voltage was applied between both electrodes sufficient to have a current density of 7.5 µA/cm². After passing 0.1 Coulomb, the electrodes were taken out of the electrolyte solution and the anode was rinsed with deionized water and ethanol. The electrodes, then, were immersed in an acetonitrile solution containing 0.5 M of pyrrole and 0.05 M of tetraethylammonium-p-toluenesulfonate and a voltage was applied between both electrodes sufficient to have a current density of 0.3 mA/cm². After passing 12 Coulomb, the electrodes were taken out of the electrolyte solution and the produced polypyrrole-cation exchange resin composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature. The obtained polypyrrole-cation exchange resin composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test. The permeability test, as shown in Fig. 2, was carried out by holding the composite membrane 4 between two 400 ml cells in a thermostat 5, one of which was filled with deionized water and the other filled with three different solutions, i.e. an electrolytic solution, a nonelectrolytic solution and a mixture thereof. The area of the permeation membrane was 12.6 cm² and the test temperature was 25 °C. The results are shown in Table 1. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 6.5 X 10⁻⁴ 100 mM Glucose solution Deionized water 0 Mixed solution of 100 mM sodium chloride and 100 mM glucose Deionized water NaCl 5.9 X 10⁻⁴ Glucose 0 A concentration of sodium chloride was determined by electric conductivity using an apparatus available from TOA Electronics Ltd. as CM-20S and that of glucose was determined by using Glucose B-Test wako available from Wako Pure Chemical Industries, LTD. The cation exchange resin particles were prepared as follows: A one liter four neck flask was charged with 670 g of deionized water and 73 g of styrene and heated to 80 °C in an oil bath with stirring under a nitrogen atmosphere. Then, 0.74 g of potassium persulfate as polymerization initiator was added and heating was continued with stirring: The stirring rate was adjusted to 350 rpm. The polymerization reaction was terminated after 5 to 10 hours and the agglomerate was filtered away to obtain a latex. The particle size of the latex was determined by a submicron particle analyzer available from Colter Company, Model N4, and a scanning type electron microscope available from Nippon Electronics Company , JSM-35C. The average particle size was 980 nm. Next, 2 g of the latex thus obtained, 0.13 of sodium dodecylsulfate and 200 g of deionized water were charged in a 300 ml beaker and dispersed by means of a supersonic generator (herein referred to as A solution). Another 500 ml beaker was charged with 46 g of styrene, 4 g of divinyl benzene, 25 g of isoamyl acetate, 0.9 g of benzoyl peroxide, 0.38 g of sodium dodecylsulfate and 320 g of deionized water and emulsified by a phone type supersonic generator with cooling (herein referred to as B solution). Upon supersonic radiation of both A and B solutions, the solutions were mixed in a one liter four neck flask and allowed to stand with stirring at 40 °C in an oil bath for three hours. After confirming the particle size by a microscope, 150 ml of a 3 % aqueous solution of polyvinyl alcohol was added and the oil bath was heated to 80°C. The polymerization reaction was terminated after 10 hours and the agglomerate was filtered away, rinsed with boiling water and acetone followed by drying under reduced pressure at room temperature. Another 500 ml four neck flask was charged with 0.2 g of silver sulfate and 150 ml of concentrated sulfuric acid and heated to 80 °C in an oil bath, to which 20 g of the resin particles obtained above were added and held at 100 °C for 3 hours. After cooling to room temperature, the mixture was allowed to stand for several hours. The content of the flask was then poured in a beaker containing one liter of a 20 % sulfuric acid and, after cooling, the yellowish blown particles were filtered off and rinsed with a large amount of water. The exchange capacity of the obtained cation exchange resin particles was determined in a conventional method to find 3.1 meg/g -dry resin. Example 2 One gram of a zeolite (available from Toyo Soda MFG Co. Ltd. s Zeoram® A-3) was added to 200 ml of an acetonitrile solution containing 0.1 M of pyrrole, in which a Nesaglass electrode and a nickel cathode both having 6.0 cm X 7.0 cm were immersed. A voltage was applied between both electrodes sufficient to have a current density of 7.5 µA/cm². After passing 0.15 Coulomb, the electrodes were taken out of the electrolyte solution and the anode was rinsed with deionized water and ethanol. The electrodes, then, were immersed in an acetonitrile solution containing 0.5 M of pyrrole and 0.05 M of tetraethylammonium-p-toluenesulfonate and a voltage was applied between both electrodes sufficient to have a current density of 0.3 mA/cm². After passing 15 Coulomb, the electrodes were taken out of the electrolyte solution. The produced polypyrrole-zeolite composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature. The obtained polypyrrole-zeolite composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test, as generally described in Example 1. The results of the test are shown in Table 2. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 1.9 X 10⁻⁴ 100 mM Glucose solution Deionized water 4.1 X 10⁻⁶ Example 3 A supporting electrolyte, i.e. tetraethylammonium-p-toluenesulfonate, was added to an acetonitrile solution containing 0.1 M of pyrrole to form a 0.05 M electrolyte solution. Cation exchange resin particles prepared in Example 1 were coated on a Nesaglass electrode having 6.0 cm X 7.0 cm and were immersed in the obtained electrolyte solution as an anode, while a nickel plate having the same size was immersed as a cathode. A voltage was applied between both electrodes sufficient to have a current density of 0.3 mA/cm². After passing 12 Coulomb, the electrodes were taken out of the electrolyte solution. The produced polypyrrole-cation exchange resin composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature. The obtained polypyrrole-cation exchange resin composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test, as generally described in Example 1. The results of the test are shown in Table 3. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 5.5 X 10⁻⁴ 100 mM Glucose solution Deionized water 0 The cation resin particles-coated Nesaglass electrode was prepared as follows: The cation exchange resin particles were added to a tetrahydrofurane solution containing 0.5 % by weight of polyvinyl chloride to form a coating solution containing 10 % by weight of the resin particles. Several drops of the coating solution were dropped onto a Nesaglass electrode and coated thereon by using YBA type baker applicator available from Yoshimitsu Seiki Company. The electrode was dried for at least one hour. Example 4 A supporting electrolyte, i.e. tetraethylammonium-p-toluenesulfonate, was added to an acetonitrile solution containing 0.5 M of pyrrole to form a 0.05 M electrolyte solution. The same zeolite as Example 2 was coated on a Nesaglass electrode having 6.0 cm X 7.0 cm and was immersed in the obtained electrolyte solution as an anode, while a nickel plate having the same size as the Nesaglass electrode was immersed in it as a cathode. A voltage was applied between both electrodes sufficient to have a current density of 0.3 mA/cm². After passing 15 Coulomb, the electrodes were taken out of the electrolyte solution. The produced polypyrrole-zeolite composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature. The obtained polypyrrole-zeolite composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test, as generally described in Example 1. The results of the test are shown in Table 4. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 1.5 X 10⁻⁴ 100 mM Glucose solution Deionized water 2.8 X 10⁻⁶ The zeolite-coated Nesaglass electrode was prepared as follows: The zeolite was added to a tetrahydrofurane solution containing 0.5 % by weight of polyvinyl chloride to form a coating solution containing 10 % by weight of the zeolite. Several drops of the coating solution were dropped onto a Nesaglass electrode and coated thereon by using YBA type baker applicator available from Yoshimitsu Seiki Company. The Nesaglass electrode was dried for at least one hour. Example 5 The polypyrrole-cation exchange resin composite membrane prepared in Example 1 was floated on water and dipped out on a membrane filter having a pore size of 1 micrometer available from Advantec Company. The obtained composite membrane was subjected to the permeability test, as generally described in Example 1. The results are shown in Table 5. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 5.1 X 10⁻⁴ 100 mM Glucose solution Deionized water 0 Example 6 A polypyrrole-zeolite composite membrane prepared in Example 2 was floated on the surface of water and dipped out on a stainless steel sieve. The obtained composite membrane was subjected to the permeability test, as generally described in Example 1. The results are shown in Table 6. I Phase II Phase Permeability coefficient (cm/sec) 100 mM Sodium chloride solution Deionized water 1.8 X 10⁻⁴ 100 mM Glucose solution Deionized water 3.9 X 10⁻⁶ Example 7 A supporting electrolyte, i.e. tetraethylammonium-p-toluenesulfonate, was added to an acetonitrile solution containing 0.2 M of pyrrole to form a 0.1 M electrolyte solution. Cation exchange resin particles (Muromac 50W-X8 of 400 mesh) were added to the electrolyte solution, in which a Nesaglass electrode having 3.5 cm X 5.0 and a nickel plate having the same size were immersed. A constant voltage of 3.6 V was applied between both electrodes. After passing 80 Coulomb, the electrodes were taken out of the electrolyte solution. The produced polypyrrole-cation exchange resin composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature to obtain a composite membrane of 70 micrometer. The obtained polypyrrole-cation exchange resin composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test. The permeability test was carried out using a filter apparatus for reverse osmosis (available from ULVAC Service Corporation as RO-3). The area of permeation membrane was 4.9 cm². The test membrane was placed on a metallic porous support and a 0.1 mM potassium chloride solution was contacted with the membrane under a pressure of 60 Kg/cm² to conduct the test. The membrane has a permeation flux of 0.36 cm/hr and a concentration degree of 60 %. The concentration degree was calculated according to the following equation; Example 8 A supporting electrolyte, i.e. tetraethylammonium-p-toluenesulfonate, was added to an acetonitrile solution containing 0.2 M of pyrrole to form a 0.1 M electrolyte solution. Cation exchange resin particles (Muromac 50W-X8 of 400 mesh-aperture 0,037 mm) were coated on a Nesaglass electrode having 3.5 cm X 5.0 cm. The cation exchange resin particle-coated Nesaglass electrode and a nickel plate having the same size were immersed. A constant voltage of 3.6 V was applied between both electrodes. After passing 80 Coulomb, the electrodes were taken out of the electrolyte solution. The produced polypyrrole-cation exchange resin composite membrane was removed from the surface of the electrode, rinsed with acetone and then dried under reduced pressure at room temperature to obtain a composite membrane of 70 micrometer. The obtained polypyrrole-cation exchange resin composite membrane was immersed overnight in an aqueous solution for a permeability test and subjected to the permeability test, as generally described in Example 7. The membrane has a permeation flux of 0.16 cm/hr and a concentration degree of 80 %. The cation exchange resin particles-coated Nesaglass electrode was obtained as follows: The cation exchange resin particles (Mumarock 50W-X8) were added to a tetrahydrofurane solution containing 0.5 % by weight of polyvinyl chloride to form a coating solution containing 10 % by weight of the resin particles. Several drops of the coating solution were dropped on a Nesaglass electrode and coated using a YBA type Baker Applicator. It was dried for at least one hour at room temperature. Example 9 A 10 mM glucose solution was contacted with a polypyrrole-cation exchange resin composite membrane prepared in Example 8 under a pressure of 60 Kg/cm² and the permeability test was carried out. Its permeation flux was 0.23 cm/hr and no glucose was detected in the permeated solution. The detection of glucose was conducted with Glucose B-Test Wako (Wako Pure Chemical Industries, Ltd.). Example 10 A polypyrrole-cation exchange resin composite membrane prepared in Example 8 was held between a mixture of 10 mM of glucose and potassium chloride (I phase) and distilled water (II phase) and the concentration change of glucose and potassium chloride in I and II phase was measured with time. The results are shown in Table 7. The concentration of potassium chloride in I phase became lower with time, while that in II phase became higher with time. Even when the concentration of potassium chloride was equal in both I and II phases, no glucose was detected in II phase. This shows that an electrolyte or a low molecular weight nonelectrolyte can be separated from a mixture containing both an electrolyte and a nonelectrolyte by using the polypyrrole-cation exchange resin composite membrane. Time Glucose concentration (mM) Potassium chloride concentration (mM) I Phase II Phase I Phase II Phase 0 10 0 10 0 4 10 0 8.7 1.3 8 10 0 7.8 2.2 12 10 0 6.9 3.1 30 10 0 5 5 40 10 0 5 5 Example 11 A permeability test for an amino acid was carried out by using a polypyrrole-cation exchange resin composite membrane prepared in Example 1. The test was done by employing the same cell as Example 1 of which I phase was filled with a 10 mM glycine solution and II phase was filled with an aqueous solution having the same pH and ion strength as I phase. The permeation area was 12.6 and its temperature was 25 °C. The results are shown in Table 8. pH of I and II phase Permeability coefficient of glycine 2 1.33 X 10⁻⁴ 3 5.70 X 10⁻⁵ 4 0 6 0 9 1.07 X 10⁻⁴ 11.5 9.19 X 10⁻⁵ Since pKa₁, pKa₂ and isoelectric point of glycine are respectively 2.3, 9.6 and 5.9, glycine exists as a cation at a pH of not more than 1.3, as a Zwitterion at a pH of 2.3 to 9.6 and as an anion at a pH of not less than 9.6. The Zwitterion type glycine has no electric charge. Accordingly, depending on the pH value of the solution, glycine can be altered from an electrolyte to a nonelectrolyte. Table 4 shows that, when glycine was an electrolyte, it permeated through the membrane and when it was not an electrolyte it was not able to permeate through the membrane. This evidences that the conjugated polymer-cation exchanger composite resin should be a charge-mosaic membrane. The pH of the solution was adjusted by mixing the necessary amount of 100 mM H₃PO₄, KH₂PO₄, K₂HPO₄ and K₃PO₄ solutions. The pH of the glycine solution was adjusted by mixing necessary amounts of 100 mM H₃PO₄, KH₂PO₄, K₂HPO₄ and K₃PO₄ solutions containing 10 mM of glycine. Quantitative determination of glycine was carried out by using nitrophenylized glycine. It was prepared by adding 1 ml of 4 % sodium hydrogencarbonate solution and 1 ml of 0.1 % trinitrobenzenesulfonic acid solution to 1 ml of II phase solution which was left for a suitable period of time. The resultant mixture was shielded with an aluminum foil and allowed to stand at 50 °C for 2 hours. After cooling, 0.5 ml of 1 M chloric acid was added to the mixture to terminate the reaction and the absorbance of 345 nm was measured to find a concentration of glycine. Example 12 A permeability test for an amino acid was carried out by using a polypyrrole-zeolite composite membrane prepared in Example 2. The test was carried out as generally described in Example 11. The results are shown in Table 9. pH of I and II phase Permeability coefficient of glycine 2 8.6 X 10⁻⁵ 6 7.7 X 10⁻⁵ 10 1.2 X 10⁻⁴ Table 9 shows that glycine permeated through the membrane when it was an electrolyte, and that it did not permeate through it when it was a nonelectrolyte. Provided that, since when glycine is cation, it permeated through the zeolite, the permeability coefficient of pH 2 was not so large in the test using Zeoram A-3 which was a small pore size. This also shows that the conjugate polymer-zeolite conjugate membrane of the present invention should be a charge-mosaic membrane.

Claims: A conjugated polymer-cation exchanger composite membrane which comprises a conjugated polymer and cation exchangers dispersed therein. The composite membrane according to Claim 1 wherein the conjugated polymer is polypyrrole, polythiophene, polyfurane, polyselenophene, polyaniline, polypyridazine, polyazophenylene, poly-p-phenylene, polynaphthalene, polyanthracene, polyacetylene, polyacene, poly-p-phenylenevinylene or the corresponding substituted polymer. The composite membrane according to Claim 1 wherein the cation exchangers are cation exchange resin particles and/or zeolites. The composite membrane according to Claim 1 being supported on a porous support. A process for preparing the composite membrane of Claim 1 characterized by electrochemically oxidative-polymerizing a monomer suitable for obtaining a conjugated polymer in a solution containing cation exchangers. The process according to Claim 5 wherein the conjugated polymer is polypyrrole polythiophene, polyfurane, polyslenophene, polyaniline, polypyridazine, polyazophenylene, poly-p-phenylene, polynaphthalene, polyanthracene, polyacetylene, polyacene, poly-p-phenylenevinylene or the corresponding substituted polymer. The process according to Claim 5 wherein the cation exchangers are cation exchange resin particles and/or zeolites. The process according to Claim 5 wherein the obtained composite membrane is then united to a porous support. A process for preparing the composite membrane of Claim 1 characterized by electrochemically oxidative-polymerizing a monomer suitable for obtaining a conjugated polymer in a solution containing a supporting electrolyte by employing a cathode and an anode on which cation exchangers are coated. The process according to Claim 9 wherein the conjugated polymer is polypyrrole, polythiophene, polyfurane, polyselenophene, polyaniline, polypyridazine, polyazophenylene, poly-p-phenylene, polynaphthalene, polyanthracene, polyacetylene, polyacene, poly-p-phenylenevinylene or the corresponding substituted polymer. The process according to Claim 9 wherein the cation-exchangers are cation exchange resin particles and/or zeolites. The process according to Claim 9 wherein the obtained composite membrane is then united to a porous support.

Inventors: TAKAHASHI, HIROMICHI, TSUJII, KAORU
Applicants: KAO CORPORATION
Application year: 1988
Main classification: B01D69
IPC codes: B01D69, C08J5