Anti-frost system for a window of a motor vehicle

Abstract: A system for preventing frost from accumulating on a window of a motor vehicle has a heating element provided on the window, a temperature switch, which closes when the temperature of the window is lower than 0°C, and a humidity switch, which closes when the humidity of air outside the window becomes slightly lower than 100% relative humidity. When both the switches are closed, an electric circuit connects a battery with the heating element, thereby preventing the formation of frost on the window.

Description: The present invention relates to a system for preventing frost from accumulating on a window, such as the windscreen of a motor vehicle. In order to present frost from accumulating on the windshield of a vehicle, Japanese Patent Publication No. 58-174046A discloses an electric circuit where an ambient temperature sensor, a switch responsive to the output of the sensor, and a time relay are provided between a battery and a wiper motor. When the ambient temperature decreases below a predetermined level while the vehicle is parked, the sensor, switch and the time relay are actuated in turn so as to intermittently drive the wiper motor. Thus, the wipers wipe away any frost formed on the windshield. However, the wipers only clear a certain area of the windshield so that a field of view is limited to a predetermined range. U. S. Patent Specification No. 4084126 discloses a control system. In accordance with the system, a heating element of transparent metal film is embedded in a laminated windshield. When there is an ice accumulation on the windshield, a large amount of current flows from an alternator through the heating element at the start of the vehicle so that the windshield is de-iced in two to four minutes. However, in order to obtain a necessary current, a high voltage must be applied to the heating element. Therefore, means, such as a DC/AC converter, for converting direct current into alternating current is necessary, which causes the cost of the device to rise. In addition, a large amount of power more than 1500 watt is consumed for de-icing at a time. Accordingly, an alternator and battery having large capacities must be provided. An arrangement for defrosting the window of a vehicle is described in the specification of US-A-3,934,111. A heating element on the window is energisable through an electric circuit which includes a humidity switch arranged in parallel with a thermostatic switch. The humidity switch is closed after moisture has been deposited on the window. According to the present invention, there is provided a system for preventing frost from accumulating on a window of a motor vehicle, said window including a heating element which is connected in an electrical circuit including a battery of the vehicle, a manual switch, a temperature switch arranged to close when the temperature of the window is less than 0°C and a humidity switch, characterised in that said manual switch, the temperature switch and the humidity switch are connected electrically in series with the heating element and the battery to energise the element when all of the switches are closed and the humidity switch is arranged to close when the humidity of the air in contact with the window is at a level slightly less than 100% relative humidity. In order that the invention may be more readily understood, it will now be described, by way of example only, with reference to the accompanying drawings, in which:- Fig. 1 shows an electric circuit for preventing accumulation of ice in accordance with the present invention; Fig. 2 is a sectional view of a part of a laminated windshield; Fig. 3 is a graph describing the operation of the electric circuit; and Fig. 4 shows an enlarged portion of the graph of Fig. 3. Referring to Fig. 1, an electric circuit of the present invention for preventing frost to accumulate on a window of a vehicle has a battery 1 exclusively used for a frost accumulation preventing circuit, a control unit 2, a heating element 9 and a transparent conductive film provided in a laminated windshield 8 of the vehicle, a manual defogging switch 6 of a manual anti-frost switch 16. Each switch is provided on a dashboard of the vehicle. As shown in Fig. 2, the windshield 8 comprises a pair of glass sheets 11, interposing the heating element 9 at the outer side, and a transparent plastic film 10 at the innerside. The control unit 2 has a relay 3 for connecting the battery 1 with an alternator 12 for charging the battery 1, a battery 13 for the vehicle, and a relay 7 for selectively connecting the heating element 9 with the frost accumulation preventing circuit and a defogging circuit. A temperature switch 4 which is closed when a surface temperature of the windshield 8 is below 0°C, and a humidity switch 5 which is closed just before the ambient air outside of the windshield 8 becomes saturated are connected between the anti-frost switch 16 and a fixed contact 7c of the relay 7 in series. The relay 3 comprises a normally open switch 3b and a relay coil 3a connected to the battery 13 through an ignition switch 14. When the ignition switch 14 is closed, the relay coil 3a is energized to close the switch 3b so as to connect the battery 1 with the alternator 12 and the battery 13. Thus, the battery 1 is charged during the driving of the vehicle. The relay 7 has a relay coil 7a connected to the battery 13 through the ignition switch 14, movable contact 7b, and fixed contacts 7c and 7d. The movable contact 7b, in its normal position, connects the heating element 9 to the battery 1 through the switches 4, 5 and 16, thereby forming the frost accumulation preventing circuit. The defogging switch 6 is connected between the battery 13 and the fixed contact 7d. When the ignition switch 14 is closed, the relay coil 7a is energized, so that the relay 7 engages the fixed contact 7d to connect the heating element 9 with the battery 13 through the defogging switch 6, thereby forming a defogging circuit. A normally opened switch 15 is further provided in parallel to the relay switch 3b. When the switch 15 is closed, the battery 1 is connected with the battery 13 so as to be able to use the battery 1 as a power supply in case of an emergency when the battery 13 runs out. The operation of the system will be described hereinafter. In order to prevent the frost from accumulating on the windshield 8 during the parking of the vehicle, the anti-frost switch 16 is closed. The movable contact 7b of the relay 7 engages the fixed contact 7c to connect the heating element 9 with the frost accumulation preventing circuit. When the surface temperature of the windshield 8 becomes below 0°C at a time A in Fig. 3, the temperature switch 4 is closed. If the humidity in the atmosphere is low, the humidity switch 5 is kept open so that the heating element 9 is not energized. When the temperature of the ambient air decreases and the humidity rises to a value h1 (Fig. 4), where the humidity is slightly lower than the saturation, that is 100% relative humidity, at a time B, the humidity switch 5 is closed. Accordingly, the heating element 9 is connected with the battery 1, thereby heating the windshield 8. The outer surface of the windshield 8 is heated so that the temperature of the air contacting thereto rises, thereby lowering the humidity (time B to time C) so as to prevent the build up of frost on the windshield. As the humidity becomes lower than a value h2 which is smaller than the value h1, time C, the humidity switch 5 is opened so as to cut the current to the heating element 9, thus, preventing a waste of power of the battery 1 (between time C and time D). The ambient temperature decreases again, so that the ambient humidity increases to the value h1. The humidity switch 5 is again closed at the time D. The operation of the system is thus repeated as the humidity varies between the limit values h1 and h2, so as to provide a hysterisis effect. Therefore, the current intermittently flows through the heating element 9 so that the frost is effectively prevented from forming on the windshield with only a small power consumption. When the ambient temperature becomes higher than 0°C, the temperature switch 4 is opened so that the windshield 8 is not uselessly heated. When the ignition switch 14 is closed, movable contact 7b engages with the fixed contact 7d to connect the heating element 9 with the defogging circuit. If the defogging switch 6 is closed, current from the battery 13 flows passing through the heating element 9. Accordingly, the windshield 8 is heated to prevent the mist from forming on the inside of the windshield. When the ignition switch 14 is closed, the relay switch 3b also closes so as to connect the battery 1 with the alternator 12. Accordingly, the battery 1 is charged while the vehicle is driven. From the foregoing, it will be understood that the present invention provides an anti-frost windshield by keeping the windshield at a temperature slightly higher than saturation temperature. The system can be operated with only a low voltage so that the power consumption can be reduced. Furthermore, a converter is not necessary and capacities of the alternator and the battery need not be increased so that increase of the cost can be restrained. While the presently preferred embodiment of the present invention has been shown and described, it is to be understood that this disclosure is for the purpose of illustration and that various changes and modifications may be made without departing from scope of the invention as set forth in the appended claims.

Claims: A system for preventing frost from accumulating on a window (8) of a motor vehicle, said window including a heating element (9) which is connected in an electrical circuit including a battery (1) of the vehicle, a manual switch (16), a temperature switch (4) arranged to close when the temperature of the window is less than 0°C and a humidity switch (5), characterised in that said manual switch (16), the temperature switch (4) and the humidity switch (5) are connected electrically in series with the heating element (9) and the battery (1) to energise the element when all of the switches are closed and the humidity switch is arranged to close when the humidity of the air in contact with the window is at a level slightly less than 100% relative humidity. A system as claimed in claim 1, characterised in that a pair of contacts (7b, 7c) of a relay switch (7) are connected in series with said temperature and humidity switches (4, 5), said relay contacts being closed when the ignition switch (14) of the vehicle is switched off. A system as claimed in claim 2, characterised in that said manual switch (16) and said temperature and humidity switches are by-passed by a further manual switch (6), the arrangement being such that, on closing the further manual switch (6) and switching on the ignition switch (14) of the vehicle, the heating element (9) is energised through said further manual switch (6) and different contacts (7b, 7d) of the relay switch. A system as claimed in any preceding claim, characterised in that the heating element (9) is embedded in the window.

Inventors: TACHIMORI TAKESHI, TAKADA HIROHISA, TACHIMORI, TAKESHI, TAKADA, HIROHISA
Applicants: FUJI HEAVY IND LTD, FUJI JUKOGYO KABUSHIKI KAISHA
Application year: 1988
Main classification: H05B3
IPC codes: G05D27, H05B3, B60S1