Switching device for reciprocating pumps

Abstract: A reciprocation switching device for a pump, including: a cylindrical body (411); a piston fitted (412) inside said body so as to be able to slide therein; a valve seat attaching section (431) integrally formed at an upper part of said body; at least one spring fitting section (441) integrally formed in said valve seat attaching section; two kinds of valves (433,443) for controlling the working fluid pressure applied upon an upper side of said piston in relation to the working fluid pressure upon a lower side of said piston said two kinds of valves being movable and facing two kinds of valve seats (436,445) attached to said valve seat attaching section; a valve operator (455) disposed at the center of said valve seat attaching section for operating said two kinds of valves; said two kinds of springs (452) including at least one w ire spring engaging said at least one spring fitting section and said valve operator; said at least one wire spring having a straight middle section (452b) and first and second end sections (452a), said end sections being straight, collinear and parallel to one another and to said middle section.

Description: The present invention relates to a switching device for pumps reciprocated by automatically switching application and removal of fluid pressure. Conventional reciprocation switching devices for pumps typically comprise, as described in Japanese Utility Model Publication No. 40805/1974, a piston fitted to the inside of a cylinder body to slide therein; the said piston having two kinds of movable valves to control fluid pressure applied to one side of the piston and fluid pressure applied to the other side of the piston; a valve operator installed at the centre of the piston to operate the two valves by snap-action by means of a spring working in relation to the reciprocating movement of the piston. As a compressed coil spring is used for such a conventional device, it requires a spring fitting rod for attaching the spring; a structure that permits this rod to be fitted to rotate around the valve operator installed at the centre of the device; and a spring holder section fitted to the said spring fitting rod to slide against it and also to rotate around sections incorporated with the piston as one body. Therefore, such a conventional device presents a problem in that assembly of those parts as described above is difficult and complicated and cost reductions are limited due to the numerous parts required. A known example of a conventional reciprocation switching device for a diaphragm pump is described in Japanese Patent Publication No. 40805-1974. A device described therein consists of, as shown in Fig. 5, switching mechanism section 512 provided inside switching device body 511; working rod 515 inserted through said switching mechanism section 512 and reciprocated by working fluid supplied to and exhausted from two working fluid chambers 513 and 514 in turn; switching operator 519 fitted between the larger diameter section 516 of said working rod 515 and sleeve 517 capable of moving and being moved to one side or another of switching valve chest 518; cavity-shaped switch 521 switched by said switching operator 519 to switch supply and exhaust to and from two working fluid chambers 513 and 514 of working fluid supplied to switching valve chest 518; and spring 522 to hold switching operator 519 at one side or the other of switching valve chest 518 by applying spring pressure perpendicular at the neutral point to said switching operator 519. Such conventional devices operate by moving switching operator 519 by reciprocating movements of working rod 515; sliding switch 521 by said switching operator 519; controlling supply and exhaust of working fluid (the air) from and to the two working fluid chambers (air chambers) 513 and 514; and continuously reciprocating working rod 515. Diaphragms 523 and 524 are a part of both ends of said working rod 515. These diaphragms 523 and 524 partition the chambers to form said working fluid chambers 513 and 514 and pump chambers 525 and 526. As said working rod 515 moves, volumes of said pump chambers 525 and 526 change, thus creating pumping strokes. For example, when working rod 515 moves towards the right, the liquid contained in chamber 525 at one side of the device is forced, by volumetric reduction of said pump chamber 525, out of discharge port 528 through check valve 527 at the discharging side. Meanwhile, the liquid is sucked, by volumetric expansion of pump chamber 526 at the other side, out of suction port 529 into said pump chamber 526 through check valve 53 provided at the suction side. Such right and left pumping action is repeated in turn by the automatic switching of working fluid at said switching mechanism section 512. In such conventional reciprocation switching devices, the configuration for the spring exerting pressure to switching operator 519 involves attaching cylindrical slider 531 to one end of compressed coil spring 522; insetting one ball-shaped end 534 of activator 533 in cavity 532 at the end of said slider 531, to allow the ball-shaped end 534 to rotate; and insetting the other ball-shaped end 535 of activator 533 in a cavity 536 of said switching operator 519 to permit rotation thereof. Thus, compressed coil spring 522 is used in a conventional structure, and therefore it is necessary to install said cylindrical slider 531 and activator 533 between said spring 522 and switching operator 519, a configuration which presents difficulty. Such a conventional configuration further presents a problem in that, as cavity-shaped switch 521 slides along the working rod, abrasion tends to occur between said switch 521 and the opposing metal and it thus becomes necessary to use special wear-resistant metal at such sliding section. The objective of the present invention is, by using a spring of a special shape for the snap action of the reciprocation switching device for a pump, to permit installation of such spring directly in the valve operator or the switching operator so that number of parts can be reduced, to facilitate assembly; and to reduce cost of the device compared to conventional devices. Another objective of the present invention is to improve durability of the valve configuration without using special metals. A further objective of the present invention is to make it considerably easier to attach the spring used for the snap action of a reciprocation switching device for a pump. A further objective of the present invention is to make the diameter of such reciprocation switch device smaller. A reciprocation switching device for a pump according to the pre-characterising clause of claim 1 is known from FR-A-2038313. The present invention relates to a reciprocation switching device for a pump, including: a cylindrical body (411); a piston (412) fitted inside said body so as to be able to slide therein; a valve seat attaching section (431) integrally formed at an upper part of said body; at least one spring fitting section (441) integrally formed in said valve seat attaching section; two kinds of valves (433,443) for controlling the working fluid pressure applied upon an upper side of said piston in relation to the working fluid pressure upon a lower side of said piston said two kinds of valves being movable and facing two kinds of valve seats (436,445) attached to said valve seat attaching section characterised in that there is further provided; a valve operator (455) disposed at the center of said valve seat attaching section for operating said two kinds of valves by means of a snap action of springs (452) in relation to reciprocating movement of the piston; said springs including at least one wire spring engaging said at least one spring fitting section and said valve operator; said at least one wire spring being of C-shape having a straight middle section (452b) and first and second end sections (452a), said end sections being straight, collinear and parallel to one another and to said middle section. It is possible to considerably reduce the number of parts compared with a conventional device using pressure coil springs and to make installation of such wire spring much easier. Thus product cost can be significantly reduced. According to the present invention, installation of the spring in the switching valve chest is facilitated, requiring only fitting the wire spring to the switching operator and setting the spring holder, and the number of required parts can be reduced. Therefore, product cost can be reduced compared to conventional devices. The present invention has the benefit in that the number of parts required can be considerably reduced from that required for a conventional device using a compressed coil spring and that installation of the spring is facilitated, so that a large scale reduction of product cost is possible. Furthermore, because valve seats and valves are installed by means of the valve seat attaching section at the upper part of the cylinder body, it is possible to make the diameter of the piston and the cylinder smaller. The present invention further relates to a reciprocation switching device for a pump wherein piston 412 incorporated with pump operation rod 413 at its lower part as one body is so fitted inside cylinder body 411 to be allowed to slide; valve body 431 at the upper part of cylinder body 411 forms a part of the cylinder body; working fluid intake vents 435 to supply working fluid, which has been conveyed into the lower part of piston 412, also to the upper side of piston 412 and working fluid exhaust vents 446 to discharge working fluid at the upper part of piston 412 are provided on said valve body 431; intake valve 433 is so provided at the upper end of working fluid intake vents 435 as to open and close freely; valve operators 453 and 455 to open or close intake valve 433 and exhaust valve 443 respectively in relation to reciprocating movement of piston 412 are so provided at the centre of said valve body 431 as to be able to move up and down; C-shaped wire springs 452 in order to operate, by means of snapping action, said valve operators are provided between spring attaching sections 441, which project downward from said valve body 431, and valve operator 453; and wherein working fluid supplier 425, into which working fluid to be supplied to the lower part of piston 412 is constantly conveyed, is provided on the upper side of said valve body 431 concentric to each other; said intake valve 433 is provided between said working fluid supplier 425 and working fluid intake vents 435 of valve body 431; and working fluid exhaust ducts 447 and 449, including said working fluid exhaust vents 446, on the outer side of valve body 431. According to the present invention, while valve operators 453 and 455 are held up by wire springs 452, working fluid exhaust vents 446 are kept closed by exhaust valve 443 and intake valve 433 is kept open by working fluid intake vent 435. Therefore, working fluid, which is constantly supplied to working fluid supplier 425, is applied with pressure through working fluid intake vents 435 into the space above piston 412, thus pushing down piston 412. When said piston 412 reaches the point immediately before the lowest limit, valve operators 453 and 455 are moved downward, so that exhaust valve 443 is opened together with closure of intake valve 433; and piston 412 is moved upward by air supplied to its lower area. The present invention has the benefit in that passage for supply of working fluid can be compactly provided in the centre of the valve body and the diameter of reciprocation switching device of this kind can be smaller. In order that the invention may be readily carried into effect, embodiments thereof will now be described by way of example only with reference to the accompanying drawings in which: Figure 1 is a schematic sectional elevation at 90° of a reciprocation switching device according to an embodiment of the present invention, Figure 2 is a base view of the valve body of Figure 1; Figure 3 is a schematic sectional view on the line XIII - XIII of Figure 2, Figure 4 is a schematic sectional view, along the line XIV - XIV of Figure 2, and Figure 5 is a schematic sectional view of a diaphragm pump equipped with a conventional reciprocation switching device. Fig, 1 is a schematic sectional view at 90°. As shown piston 412 is fitted inside cylinder body 411 capable of sliding vertically. The lower part of said piston 412 forms a pump operation rod 413 with a hollow interior. Working fluid intake/exhaust body 414 is fixed around the lower part of cylinder body 411; air intake port 416 at the upper part and liquid discharge port 417 at the lower part of said body 414 are sealed with packing 415 fitted inside body 414. Pump cylinder 418 is inserted and fixed to the lower part of said fluid intake/exhaust body 414; and a reciprocating pump (not shown) is installed at the lower part of said pump cylinder 418. Said air intake port 416 is a tapped hole to intake the compressed air supplied from a compressor or a similar device; and this air intake port 416 leads to tapped hole 422 at the other side via circular groove. Said tapped hole 422 leads, through a pipe (not shown) to tapped hole 426 of working fluid supplier 425 at the top of this device. Said tapped hole 426 is formed in working fluid intake hole 427 bored in the centre of said working fluid supplier 425. Valve body 431 is screwed in the open top of said cylinder body 411; and said working fluid supplier 425 is screwed in the groove 432 at the upper part of said valve body 431. Space of specified height is reserved under said working fluid supplier 425, in which space disc-shaped intake valve is provided capable of displacement vertically. Working fluid vent 434 is bored through the centre of said intake valve 433. Further, facing this intake valve 433, a pair of working fluid intake vents 435 (shown in Fig. 3) are bored in valve body 431; valve seats 436 are attached to the open top of said intake vents 435; and said intake valve 433 contacts and separates from said valve seats 436. Push rod 437 is inserted into each working fluid intake vent 435 with sufficient space to permit adequate working fluid pass between the rod and the wall of the vent. A pair of spring fitting sections 441 (Fig. 3) incorporated with valve body 431 protrude down from the lower part of valve body 431. Disc-shaped body 444 of exhaust valve 443 is inset into grooves 442 formed at the base of spring fitting sections 441 capable of displacement vertically. Said exhaust valve 443 comprises disc-shaped body 444 and movable valve seats 445 securely attached to the body. Said miovable valve seats 445 face valve body 431, in which working fluid exhaust vents 446 are provided each directly facing each valve seat 445; and the top end of said working fluid exhaust vents 446 lead to cut-in groove 447, being a right-angled channel cut in valve body 431. Exhaust cover 448 is fitted between the top of valve body 431 and the head of working fluid supplier 425; and the lower end of said cover 448, which is an open hole, is fitted around the outer circumference of the flange section of valve body 431 with exhaust space 449 in between. Said working fluid exhaust vents 446 lead to the outside of the system through cut-in groove 447 and exhaust space 449, forming the working fluid exhaust duct together with these parts. Further, each pair of wire springs made of piano wire or similar material formed into a C-shape as shown in Fig. 2 is fitted in groove 451 formed at the lower part of each spring fitting sections 441 as to be horizontally symmetrical and rotatable. Edges 452a of ends of wire springs 452 are fitted into small holes bored in valve operator 453. This valve operator 453 has the upper part of switching rod 454 screwed into it and is held by said C-shaped wire springs 452. The rod portion of valve operator 455 to activate exhaust valve 443 and incorporated with said valve operator 453 is screwed into the upper part of said switching rod 454. Said valve operator 455 is inserted into hole 456 at the centre of valve body 431 capable of displacement vertically. Said valve operator 453, switching rod 454 and valve operator 455 are integrally connected by means of split pin 457. Operating plate 462 fitted inside piston 412 and fixed by supporting ring 461 is inset to said switching rod 454 capable of movement and coil spring 463 is hooked to the upper side of said operating plate 462. Coil spring 466 is attached on spring holder 465 fixed to the bottom part of said switching rod 454 with pin 464. Thus, when said piston 412 moves upward, valve operator 453 is then flexibly pushed upward by upper coil spring 463 raised by operating plate 462; and when piston 412 descends, switching rod 454 is flexibly pushed down by lower coil spring 466 pressed down by said operating plate 462 so that valve operator 455 is moved downward. As shown in Figs 2, 3 and 4, said working fluid intake vents 435, spring fitting sections 441 and working fluid exhaust vents 446 are provided symmetrically around hole 456 bored at the centre of valve body 432. Action of the device according to the present embodiment is described hereunder referring to Figs from 1 to 4. Although C-shaped wire springs 452 are shown in the horizontal condition in Fig. 1, such form is an unstable condition where compressive force is working between each end 452a and straight portion 452b fitted in each spring fitting groove 451; in most cases wire springs 452 are in the condition where ends 452a are positioned upward or downward with straight portion 452b as fulcrum. In case of ascending movement of piston 412, when valve operator 453 has been pushed by coil spring 463 up to the position shown in Fig. 1, ends 452a of wire springs 452 are instantaneously thrown back upward from the illustrated compressed position; and said valve operator 453 strikes disc-shaped body 444 of exhaust valve 443. Said exhaust valve 443 then moves upward from the illustrated neutral point; and simultaneously with its movable valve seats 445 closing working fluid exhaust vents 446, push rod 437 is pushed up to open upper valve seats 436. As a consequence, the compressed air supplied to said air intake port 416 is conveyed through circular groove 421 and the lower part of cylinder body 411 and works upon the lower surface of piston 412; and simultaneously is conveyed to the upper inside of cylinder body 411 through tapped hole 422, the pipe (not shown), tapped hole 426, working fluid intake hole 427, working fluid vent 434 at the centre of intake valve 433, the holes in valve seats 436 and working fluid intake vent 435; and thus pushes downward the upper surface of piston 412 and the bottom of the hollow inside of pump operation rod 413. Therefore, although the air pressure working upon piston 412 from the upper and lower surface is identical, the lower area of the piston under pressure is smaller than that of the upper area by the portion of sectional area of rod 413, and therefore the force pushing piston 412 downward is larger so that piston 412 is switched from upward movement to downward movement. When piston 412 approaches its descending limit, operating plate 462 incorporated with it pushes down spring holder 465 through coil spring 466, and so switching rod 454 is moved downward. Together with said switching rod 454, valve operator 455 also descends; and when ends 452a of C-shaped wire springs 452 are moved to, even by a short distance, a lower position than that shown in Fig. 11, the stored force of these wire springs 452 works downward. In the result valve operator 455 hits disc-shaped body 444 of exhaust valve 443, thus opening working fluid exhaust vents 446; and simultaneously, as upward-pushing force from disc-shaped body 444 to push rod 437 is absent, disc-shaped intake valve 433 descends to close valve seat 436, thus terminating supply of air pressure upon the upper surface of piston 412. Therefore, piston 412 and rod 413 are moved upward by air pressure applied from air intake port 416 through the lower interior of cylinder body 411 onto the upper surface of piston 412; and the air in the part higher than piston 412 inside cylinder body 411 is exhausted out of the system though said working fluid exhaust vents 445, cut-in groove 447 and exhaust space 449. Thus, vertical reciprocating action of piston 412 is repeated.

Claims: A reciprocation switching device for a pump, including: a cylindrical body (411); a piston (412) fitted inside said body so as to be able to slide therein; a valve seat attaching section (431) integrally formed at an upper part of said body; at least one spring fitting section (441) integrally formed in said valve seat attaching section; two kinds of valves (433,443) for controlling the working fluid pressure applied upon an upper side of said piston in relation to the working fluid pressure upon a lower side of said piston said two kinds of valves being movable and facing two kinds of valve seats (436,445) attached to said valve seat attaching section characterised in that there is further provided; a valve operator (455) disposed at the center of said valve seat attaching section for operating said two kinds of valves by means of a snap action of springs (452) in relation to reciprocating movement of the piston; said springs including at least one wire spring engaging said at least one spring fitting section and said valve operator; said at least one wire spring being of C-shape having a straight middle section (452b) and first and second end sections (452a), said end sections being straight, collinear and parallel to one another and to said middle section. A reciprocation switching device as claimed in claim 1, wherein a first one (443) of said valves is disk shaped and is disposed at a lower side of said valve seat attaching section (431); and a second one (433) of said valves is attached to said first one (443) of said valves and is disposed at an upper side of said valve seat attaching section (431).

Inventors: MURATA MINORU, YAMADA KAZUMASA, MURATA, MINORU, YAMADA, KAZUMASA
Applicants: YAMADA YUKI SEIZO CO LTD, YAMADA YUKI SEIZO CO. LTD.
Application year: 1988
Main classification: F01L21
IPC codes: F01L31, F04B9, F01L23, F04B43, F01L21