APPARATUS FOR DISTRIBUTING CHEESE COAGULUM IN A VAT

Abstract: With the use of a distributor unit (4, 8), which is reci­ procable over and along an oblong prepressing vat for cheese production, it has already been proposed that a uniform distribution of the whey/coagulum mixture can be achieved by means of horizontal wing rotors in a transverse distrib­ utor container (8), such rotor or rotors being rotated to lift the mixture up to an overflowing edge of the container while isolating the mixture from the turbulent mixture receiving area of the container. However, it is experienced that coagulum lumps may build up on the overflowing edge and thus disturb an even overflow. The invention provides for two interengaging wing rotors (22) mounted at the bottom of the container (8) so as to sluice down the mixture along opposite, correspondingly arched bottom/side portions (21) to a central lowermost outlet slot (20), whereby the risk of lump formations is practically eliminated without compro­ mizing the desired uniform distribution of the coagulum.

Description: The present invention relates to an apparatus for supplying cheese coagulum to an oblong prepressing vat or a similar container, comprising a distributor unit arranged generally crosswise of the longitudinal direction of the container and being reciprocable along the container, the distributor unit being operable to receive a mixture of whey and cheese coagulum at one or more places along the length of the unit and, via an associated distributor container, to distribute this mixture over the length of the distributor unit in such a manner that the mixture may flow off from the distributor container in a broad, relatively even flow all over the length of the distributor container, this container being equipped with rotating wing rollers for sluicing out the said mixture from the receiving place or places to and beyond elongated outlet edge means of the container. What is endeavoured hereby, is to effect a highly uniform distribution or depositing of the cheese coagulum in the vat, throughout the area thereof, such that it is ensured that the coagulum is laid out with an even thickness, which, later on in the cheese production process, will result in the production of cheese members of equal thickness as required for a still later cutting off of cheese slices of a well defined width. This requirement is pronounced in commercial practice, particularly for the cheeses delivered to restaurants and cheese slice packing enterprises. The said reciprocation movement of the distributor unit along the prepressing vat will serve to ensure an even distribution of the coagulum mixture along the length of the vat, particularly as towards the end of the vat filling process the coagulum contents of the mixture will gradually decrease, when the mixture is delivered from a conventional curdling tank. However, the desired result will not be obtained unless the coagulum distribution is uniform also in the cross direction of the vat, i.e. in the length direction of the distributor unit. It is difficult to obtain a uniform distribution of the coagulum in that direction, already because the coagulum, which is only slightly heavier than the whey, can move around in the whey in an uncontrolled manner, particularly by turbulence created at the place or places where the mixture is supplied to the distributor. A principally good solution to this problem has been found to be the use of the said wing rollers, which operate to lift the mixture up along a correspondingly arched wall portion of the distributor container from a bottom inlet area to a horizontal overflow edge thereof, whereby the mixture will be trapped temporarily between the consecutive pairs of wings and thus be shielded off from the turbulent mixture adjacent the container bottom before the trapped mixture is lifted over the overflow edge; in this manner the coagulum in the trapped or isolated mixture portions as extending all the way along the distributor container will get the opportunity to fall to rest before being delivered to the vat, and hereby the coagulum tends to distribute itself evenly along the container. One such apparatus is disclosed in DK-A-8 600 548. It has then been found, however, that by the passage of coagulum lumps over the overflow edge a build-up of such lumps may occur on the edge itself, whereby the free overflow may be locally obstructed, resulting in groove formations in the laid out coagulum layer in the vat. It is the purpose of the present invention to provide a distributor apparatus of the type referred to, by which a flow obstructing lump build-up will be practically impossible and according to the invention this is achieved by designing the apparatus as stated in the characterizing clause of claim 1. Accordingly, the invention departs from the principle of bringing the mixture to an overflow edge, as instead of this it is let out through a bottom outlet slot with a flow intensity determined by the operation speed of the wing rollers; these, still acting to successively trap the mixture portions for a good coagulum distribution therein, will guide the mixture downwardly and inwardly to a delivery space just above the outlet slot, from which the mixture may then fall freely down into the vat. The wings will sweep along the arched container bottom almost entirely down to the respective opposed edges of the outlet slot, such that there will be no area in which the coagulum gets an opportunity to be supported on an underlying surface such as an overflow edge. In the following the invention is described in more detail with reference to the drawing in which:- Fig. 1 is a perspective view of a prepressing vat provided with a distributor apparatus according to the invention, and Fig. 2 is a cross sectional view of the distributor. In Fig. 1 is shown a prepressing vat 2 for cheese production, this vat being oblong and having a transverse cart 4 rested on its longitudinal side edges. The cart 4, which is operable to reciprocate in the longitudinal direction of the vat, carries a distributor unit 6 comprising an elongate container 8. The unit 6 is arranged so as to be height adjustable by means of a carrier system 10, but this preferred feature is not of particular relevance in the present connection. Above the container 8 is arranged a supply tube 12, which receives a whey/coagulum mixture from a hose 14 and distributes the mixture to the container 8 through two mutually spaced outlets 16 shaped as diffusors, which will normally be more or less submerged in the whey liquid in the container 8, see also Fig. 2. Underneath the level of the outlets 16 the container 8 is provided with a horizontally disposed grating 18 consisting of longitudinally extending, upright plate strips, which will disintegrate or keep back larger coagulum lumps supplied with the mixture. As shown in Fig. 2 the container 8 is designed with a slot shaped bottom outlet opening 20 and with rounded lower corner portions 21, these cooperating with a pair of opposed wing rotors 22 inside the container 8. The wings 23 of two rotors 22 engage with each other in the central area, while in the outer areas they sweep closely along the respective rounded corner portions 21 of the container 8, the rotors (by driving means not shown) being rotated in opposite directions as shown by arrows. It will be noted that the tips of the rotor wings 23 will sweep along the container bottom practically all the way to the respective edge areas of the outlet slot 20, while in the central area the interengaging wings are moved upwardly so that here no substantial downlet of the mixture can occur. There is no requirement as to a complete sealing between the wings in the central area, since a limited fall down of the mixture at this place will be fully acceptable. It will be appreciated that coagulum lumps happening to proceed to the area of the outlet slot 20 will have very poor chances of being deposited anywhere. The material is almost swept inwardly over the edges of the slot area 20 and is thereby passed to a free fall down area with no horizontal support surface portions. During the transportation of the mixture in the pockets between the wings 23 the mixture still gets time to fall to rest before its delivery to the outlet slot 20 such that by this delivery it has been effectively separated from the turbulences in the top portion of the container 8 for promoting a uniform distribution of the coagulum throughout the length of the container 8. Underneath the outlet slot 20 may be arranged a strainer for separating the coagulum from the whey if it is desired to deposit the coagulum in a 'dry' condition in the vat 2, as required for certain types of cheese. Particularly in that case the distributor unit 6 should not desirably be height adjustable in the vat otherwise provided for by means of the carrier structures 10. It is characteristic for the invention that the mixture is supplied to the top of the container 8, and it is advantageous that there is a large container volume above the wing rotors 22, as the wet mixture will then get better opportunities to be distributed uniformly in the longitudinal direction of the distributor container 8.

Claims: An apparatus for supplying cheese coagulum to an oblong receiver surface, such as the bottom of a prepressing vat (2) or similar container, comprising a distributor unit (6) arranged generally crosswise of the longitudinal direction of the receiver surface and being displaceable relative thereto in that longitudinal direction, the distributor unit (6) being operable to receive a mixture of whey and cheese coagulum at one or more places (16) along the length of the unit (6) and, via an associated distributor container (8), to distribute this mixture over the length of the distributor unit (6) in such a manner that the mixture may flow off from the distributor container (8) in a broad, relatively even flow all over the length of the distributor container (8), this container being equipped with rotating wing rollers (22) for sluicing out the said mixture from the receiving place or places to and beyond elongated outlet edge means of the container (8), characterized in that the wing rollers (22) are mounted so as to engage each other at an intermediate height level of the distributor container (8) viz. between an upper mixture receiving part of the container (8) and a lower, slot-shaped bottom outlet (20) thereof, the said wing rollers (22) being rotatable for sluicing down the mixture along respective, opposed, part-cylindrical bottom wall portions (21) of the container (8) to a common outlet space or chamber just above the said bottom outlet slot opening (20). An apparatus according to claim 1, characterized in that a horizontal grating (18) is arranged, between the upper mixture supply place or places (16) and the top level of the wing rollers (22) for disintegrating or holding back lumps of cheese coagulum, supplied with the mixture.

Inventors: GASBJERG, KNUD
Applicants: GADAN MASKINFABRIK A/S
Application year: 1988
Main classification: A01J25
IPC codes: A01J25