ADHESIVE APPLICATOR

Abstract: There is provided an adhesive container/feeder(A) com­ prising an elastic container (11) filled with a liquid ad­ hesive, opposite side push members (13)(14) coupled to each other by connector means serving as spring (17)(18) means to bias the members (13)(14) away from each other, a case (12) accommodating said container (A) such that an outlet-­ nozzle (11d) of said container(A) projects from the upper end and having opposite side operation windows (12k)(12m) formed in the peripheral wall, said push members (13)(14) coupled to each other and biased away from each other being disposedfor projection out of and retreat into said respective windows (12k)(12m) a sealing cap (15) removably fitted in the lower end of said case(12) for holding the bottom of said liquid adhesive container and a top cap(16) removably fitted on said case (12)to cover said outlet nozzle (11d) of said liquid adhesive container (11) and an upper end portion of said case. It can supply the liquid adhesive as a drop to the portion to be bonded with-out contacting said portion.

Description: This invention relates to an adhesive applicator for containing a liquid adhesive, particularly, cyanoacrylate liquid adhesive, and feeding such adhesive to a surface that is to be bonded. Adhesive containers are known which, when out of use, are fitted with a container cap and located within a separate case on which a case cap is then fitted for storage. In use, the adhesive container is taken out from the case by removing the case cap, then the container cap is removed, and then a required amount of adhesive is discharged from an outlet of the container by squeezing the container. This procedure is rather cumbersome because when taking the container out of, or replacing the container in, the case, and when removing or refitting the container cap, and when squeezing the container, the hands and fingers touch the container and the container cap, so that there is a risk that adhesive leaking out from the outlet may become attached to and/or contaminate the hands and fingers. Once the adhesive becomes attached to the hands or fingers, it is difficult to remove, and may cause dermatitis. Furthermore with other known pen type liquid adhesive containers, the adhesive will not come out unless the container is pressed against a portion of the object to be bonded. Therefore, excess liquid adhesive is often discharged and becomes attached to parts other than those that are required to be bonded, thus resulting in the above-mentioned difficulties. Reference is also made to European Patent Application No. 155471 which describes (e.g. page 1, lines 6-8, and page 3, lines 3-27) an adhesive container accommodated within a case having window portions and a cap for covering an outlet nozzle of the container. It is an object of the present invention to provide an adhesive applicator which overcomes some of the above-mentioned disadvantages of the prior art. According to the invention there is provided a liquid adhesive applicator comprising an elastically deformable container containing liquid adhesive, a casing accommodating the container such that an outlet nozzle at an upper end of the container projects from the casing, a cap for covering the outlet nozzle of the container and an upper end portion of the casing, and two side windows formed in opposite sides of the casing, characterised in that the applicator further comprises two push members disposed on opposite sides of the container and each extending into a respective one of the side windows in the casing, and spring means for biasing the push members away from one another. In order that the invention may be more fully understood, an embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which: Figures 1 to 4 are respectively a front view, a right side view, a plan view and a bottom view showing an embodiment of the liquid adhesive container/feeder according to the invention; Figures 5 and 6 are respectively sectional views taken along line V-V in Figure 1 and line VI-VI in Figure 2; Figures 7 and 8 are respectively a front view, and a right side view showing the embodiment with a top cap removed; Figure 9 is a sectional view taken along line IX-IX in Figure 8 showing a case used in the embodiment of the invention; Figure 10 is a right side view showing a liquid adhesive container used in the embodiment of the invention; Figures 11 and 12 are respectively a developed plan view and a front view showing a twin push member used in the embodiment of the invention; Figures 13 to 15 are respectively a front view, a plan view and a right side view showing a sealing cap used in the embodiment of the invention; Figure 16 is an axial sectional view showing the top cap in the embodiment; and Figures 17 to 21 are views for explaining the procedures of unscaling, use and storage of the adhesive container/feeder according to the invention. An embodiment of the invention will now be described with reference to the drawings. The adhesive container/feeder according to the invention, as labelled A in Figures I to 6, comprises a liquid adhesive container 11, a case 12, opposite side push members 13 and 14, a sealing cap 15 and a top cap 16. As shown in Figures 5, 6 and 10, the liquid adhesive container 11, which is made of polyethylene or like soft elastic material and filled with a liquid adhesive, has a cylindrical body portion 11a, a shoulder 11b at the upper end of the body portion 11a, a neck 11c extending upwardly from the shoulder 11b and a tubular outlet nozzle 11d extending upwardly from the neck 11c. It has diametrically opposite recessed portions 11f and 11g adjacent at the shoulder 11b. Its lower end constitutes an inlet 11h, which is sealed with a screw cap 19 having a tapering inner plug 19a. The outlet nozzle 11d has a sealed free end 11e which can be unsealed using a needle or a tip of a pair of scissors. As shown in Figures 5 to 9, the case 12, which is made of a plastic material such as polyethylene or polypropyl, has an elongate hollow cylindrical body portion 12a closed at the top and opened at the bottom. It has a shoulder 12b, a corner neck 12c extending upwardly from the shoulder 12b and an angular tapered top 12e extending upwardly from the corner neck 12c and formed at the center with an outlet nozzle insertion hole 12d. The corner neck 12c has a pair of horizontal engagement recesses 12f and 12g formed in central portions of the opposite side outer surfaces. The open lower end 12h of the case 12 has a slight inward projection 12j formed around the edge. The body portion 12a has an upper portion formed with diametrically opposite circular operation windows 12k and 12m. Further, it has a pair of channel-shaped guard ridges 12n and 12p formed above and below the window 12k such as to face each other and also another pair of channel-shaped guard ridges 12q and 12r formed above and below the window 12m such as to face each other. When the liquid adhesive container 11 is accommodated in the case 12, its outlet nozzle 11d projects outwardly from the outlet nozzle insertion hole 12d formed at the top of the angular tapered top 12e. It is possible to provide a continuous guard ridge instead of the pair of guard ridges 12n and 12p, and also instead of the pair of guard ridges 12q and 12r. As shown in Figures 6, 7, 11 and 12, opposite side push members 13 and 14 are made of an elastic plastic material such as vinyl or nylon. Their edges 13a and 14a are connected to each other by a pair of parallel soft cord typed springs 17 and 18. The push members 13 and 14 and the parallel soft cord typed springs 17 and 18 bend in the directions of the arrows in Figure 12 into a U-shaped form into the case 12 from the lower open end 12h, and the push members 13 and 14 are engaged in the respective circular operation windows 12k and 12m for projection and retreat with respect to these windows. In this state, the push members 13 and 14 are biased away from each other while they are spaced apart by a sufficient distance e to permit insertion of the liquid adhesive container 11. Thus, as shown in Figures 5 and 6, when the container 11 is inserted in the case 12 so that its body portion 11a is disposed between the parallel soft cord typed springs 17 and 18 and also between the edges 13a and 14a of the push members 13 and 14, the tendency of the push members 13 and 14 to project from the operation windows 12k and 12m is backed up. As shown in Figures 5, 6 and 13 to 15, the sealing cap, which is made of the same material as the case 12, is in the form of a hollow cylinder closed at the top and opened at the bottom. It has a lower portion 15a having a large thickness, a shoulder 15b at the upper end of the lower portion 15a and angular reduced-thickness portion 15c united to the shoulder 15b. The corner reduced-thickness portion 15c can be fitted in the case 12 from the lower end thereof and it has a corner tapered upper half portion 15d. Also, its stem is formed over the entire circumference with a groove 15e, which can receive the inward projection 12j formed around the lower open end 12h of the case 12. The top 15f of the sealing cap 15 is formed with a pair of opposite side parallel and elongate holding ridges 15g and 15h having a right-triangular sectional profile for engaging with the opposite sides of the liquid adhesive container 11 adjacent to the bottom thereof when the sealing cap 15 is fitted in the case 12 from the lower end thereof. As shown in Figures 5, 8 and 16, the top cap 16, which is made of the same material as the case 12, has horizontal ridges 16a and 16b formed in central portions of the opposite side inner surfaces adjacent to the lower end. The ridges 16a and 16b can be fitted in the horizontal engagement recesses 12f and 12g of the case 12. The top cap 16 also has a top 16c with a recess 16d formed in the top surface. Further, it has a number of anti-slip projections 16e and 16f formed on the opposite side outer surfaces. The liquid adhesive applicator A having the construction as described according to the invention is used by removing the top cap 16. To remove the top cap 16, the case 12 is held clamped with the thumb β' and index finger γ' of one hand, while the anti-slip projections 16e and 16f of the top cap 16 are held urged with the thumb β and index finger γ of the other hand 21, whereby the engagement of the ridges 16a and 16b of the top cap 16 in the recesses 12f and 12g of the case 12 is loosened. In this state, the top cap 16 is pulled upwardly, whereby the top cap 16 can be readily removed from the top of the case 12. Then, if the applicator is used for the first time, the sealed free end 11e of the outlet nozzle 11d is unsealed. To this end, the outlet nozzle 11d is topped with the index finger γ with the free end 11e directed up as shown in Figure 17, and the tip Pa of a separately provided pin P is inserted into the free end 11e of the outlet nozzle 11d while taking care that the push members 13 and 14 will not be pushed as shown in Figure 18, thus forming a through hole in the unsealed free end 11e. Then, as shown in Figures 19 and 20, the case 12 is held with the hand, and with the free end 11e of the outlet nozzle 11d held at a position in the vicinity of a part to be bonded, the push members 13 and 14 projecting from the circular operation windows 12k and 12m are pushed toward each other with the thumb and index finger of the hand holding the case 12. As a result, the push members 13 and 14 are retreated into the operation windows 12k and 12m against the elastic biasing force of the parallel cord springs 17 and 18 bent in the U-shaped form, thus pushing the opposite sides of the body part 11a of the liquid adhesive container 11 that is located between the push members 13 and 14. The liquid adhesive contained in the container 11 thus is discharged through the outlet nozzle 11d and from the free end 11e to be supplied as a drop ε to the part to be bonded. At the time, a subtle control of the amount of liquid adhesive discharged can be obtained by controlling the force, with which the push members 13 and 14 are pushed. When the supply of the liquid adhesive is completed, the push members 13 and 14 are released, whereby the excess liquid adhesive led through the outlet nozzle 11d and collected at the free end 11e is withdrawn into the body part 11a of the container 11 again. It is thus possible to eliminate the leakage of liquid adhesive after the completion of the supply and attachment of leading liquid adhesive to the outlet nozzle 11d and free end 11e. To store the liquid adhesive applicator A after use, the hole of the free end 11e of the outlet nozzle 11d is closed by inserting the tip Pa of the pin P into the hole, and then the top cap 16 is placed on the case 12 and pushed along the corner neck 12c until its lower end strikes the shoulder 12b. As a result, the ridges 16a and 16b of the top cap 16 are received in the recesses 12f and 12g of the case 12, so that the top cap 16 is held on the top portion of the case 12. In this state, the liquid adhesive applicator A can be stored. For replacing the liquid adhesive applicator 11 with a new one after it becomes empty, the engagement between the inward projection 12j at the lower open end 12h of the case 12 in the groove 15e of the sealing cap 15 is released, and then the empty container 11 is taken out by pulling out the corner reduced-thickness portion 15c from the lower open end 12h of the case 12. While in the above embodiment of the invention the push members and operation windows are circular in shape, this shape is by no means limitative, and it is possible to adapt any other shape such as rectangular, parallologramic, square and polygonal shapes. As has been described in the foregoing, with the liquid adhesive applicator according to the invention a desired amount of liquid adhesive can be discharged from the free end of the outlet nozzle without need of taking out the liquid adhesive container but by merely pushing the push member toward each other after removing the top cap. It is thus possible to simplify the operation of applying the liquid adhesive. In addition, the liquid adhesive container and outlet nozzle are never touched from the start of preparation of the coating operation till the completion of storage of the liquid adhesive applicator. Further, the excess liquid adhesive that remains around the free end of the outlet nozzle after completion of the liquid adhesive application is withdrawn into the container with the releasing of the push members. Thus, there is no possibility of attachment of excess liquid adhesive to the outlet nozzle free end, which is thus clean at all times, and also there is no possibility of contamination of the hands, fingers or cloth with liquid adhesive. The liquid adhesive applicator according to the invention thus can be used safely and easily. Further, although the liquid adhesive container/feeder according to the invention resembles the prior art pen-type liquid adhesive container, in the pen type no liquid adhesive will come out unless the container is urged against a part to be bonded, so that it is difficult to control the amount of liquid adhesive discharged. In addition, liquid adhesive which is discharged or going to be discharged cannot be returned into the body portion of the container, so that attachment of liquid adhesive to the neighbourhood of the free end of the outlet nozzle cannot be avoided. Unlike this pen type liquid adhesive container, the liquid adhesive applicator according to the invention is of a type which permits discharge of liquid adhesive drop by drop pushing the members with the thumb and index finger. Thus, the liquid adhesive applicator according to the invention can be used for supplying liquid adhesive even to a locality at a depth, a place having irregular surface configurations, a material which is so fragile that no force can be applied or a material high in elasticity. Furthermore, since the opposite side operation windows formed in the peripheral wall of the case are surrounded by the guard ridges, it is possible to avoid the possibility of discharge of liquid adhesive from the outlet nozzle free end with occasional pushing of the push members in such case as when the liquid adhesive applicator according to the invention is put on a desk with either side down. The invention is thus very beneficial and useful in practice.

Claims: A liquid adhesive applicator comprising an elastically deformable container (11) containing liquid adhesive, a casing (12) accommodating the container such that an outlet nozzle (11d) at an upper end of the container (11) projects from the casing (12), a cap (16) for covering the outlet nozzle (11d) of the container (11) and an upper end portion of the casing (12), and two diametrically opposite side windows (12k, 12m) formed in opposite sides of the casing (12), characterised in that the applicator further comprises two push members (13, 14) disposed on opposite sides of the container (11) and each extending into a respective one of the side windows (12k, 12m) in the casing (12), and spring means for biasing the push members away (13, 14) from one another. A liquid adhesive applicator according to claim 1, characterised in that it further comprises a sealing cap (15) removably fitted to a lower end of the casing (12). A liquid adhesive applicator according to claim 1 or 2, characterised in that said windows (12k, 12m) are circular in shape. A liquid adhesive applicator according to any one of claims 1 to 3, characterised in that each of said push members (13, 14) has substantially the shape of a top hat, and said push members are coupled to each other by said spring means which comprises a pair of substantially parallel spring parts (17, 18) spaced apart by a predetermined distance, each of said spring parts having a generally U-shaped configuration.

Inventors: OTAKE, MASAAKI
Applicants: SEKISUI-IKO COMPANY LTD.
Application year: 1988
Main classification: B43M11
IPC codes: B05C17, B43K5, B43M11