TEAR TAPE OPENING SYSTEM

Abstract: There is provided a tear tape opening system for packages constructed from a tearable substrate such as kraft paper, paperboard or corrugated board materials wherein the resulting tear line is substantially precisely defined with even tearing of the packaging material. The tear tape (14) is adhered along an inside surface of the tearable substrate along the desired tear line of the package and the initiating segment thereof is defined by an opening tab (24) formed at the initiation of the tear line in the package so that it may be grasped by the user to initiate opening. A system for guiding the tear along the desired tear line is provided by means of a guide tape or tapes (16-18) which serves as an edge reinforcing for the tear lines (26-28) produced by the tear tape being torn through the packaging material.

Description: The present invention relates to a tear tape opening system and, more particularly, to a tear tape opening system for use with packaging formed of kraft paper, paperboard and corrugated board materials. More particularly, the present invention relates to a tear tape opening system for use with packages formed of kraft paper, paperboard or corrugated board wherein the tear produced by the tear tape is delineated by the tear tape and is even throughout the length of the tear. Many consumer items today are packaged by manufacturers in bulk for purposes of transportation and shipment to retailers who thereafter remove the items from the bulk package and place them on display in the retail outlet on counters or shelves for the convenience of the consumer. For the most part, such items are packaged in bulk utilising packaging materials such as kraft paper, paperboard or corrugated board depending on the strength required by the package. In many cases, and particularly with kraft paper packaging material, no opening feature is provided for the package so that, in order to remove the contents thereof, it is necessary to dismantle the package, which may result in its destruction. In some situations, such as packages formed with paperboard and corrugated board packaging material, an opening feature is provided in the form of score lines which define the desired opening. However, such an opening feature is often inadequate since the tear resistance of such materials is high resulting in uneven tearing of the packaging material and destruction of the package itself. It is also possible to utilise a sharp object, such as a knife, for the purpose of cutting the packaging material along desired lines. This means, however, is dangerous and can result in injury or damage to the contents of the package and consequent wastage. As indicated above, bulk packages formed of kraft paper, paperboard or corrugated board containing consumer items are opened and the items removed and positioned on shelves or counters at the retail outlet. This opening of the bulk package and the removal and display of the consumer items is a labour intensive operation which requires a person to perform the necessary operations physically. A great benefit could, therefore, be derived if the bulk package itself could be utilised at the retail outlet as the display device for the consumer units thereby eliminating much of the labour presently necessary for removing the units from the bulk package for display. Proposals have been made for containers which can be torn, by means of a tear-tape, along a predermined line to afford a display tray for the articles in the container. Thus, for example, US-A-3136474 discloses an opening system according to the first part of claim 1. More specifically, US-A-3 136 474 discloses a corrugated shipping container in which, in order to allow the container to be divided along a predetermined line extending around the periphery of the container, so that a lower portion of the container, below said line, may be used as a display tray for the goods contained in the container, a tear strip is adhered to the interior of the side walls of the container, around said line, whilst the outer line of said side walls is slit and scarified along said predetermined line in order to guide the tear, formed when the tear strip is pulled, so that the tear line is even and follows the predetermined line. However the arrangement of US-A-3136474 inevitably involves some weakening of the walls of the container to ensure tearing along the desired line, and is still likely to produce a relatively ragged tear line. US-A-3276666 discloses a corrugated container in which a tear line around the container is defined by an upper edge of a reinforcing tape strip adhered to the outer surfaces of the walls of the container. A tear strip is formed by a portion of the inner liner of the walls of the container defined between parallel rows of perforations in said inner liner, the lower row of perforations being aligned with the upper edge of the reinforcing strip. When the container is opened by tearing the tear strip through the outer liner and the corrugated layer intermediate the liners, the upper edge of the reinforcing strip is intended to guide the tear and ensure a neat even edge to the tear. However, this arrangement again entails some weakening of the walls of the container and furthermore is subject to the possibility of the tear-strip breaking or failing to follow the rows of perforations, which possibility is greater in proportion as the weakening of the container walls is minimised by reducing the extent of the perforations. Accordingly, there is still a need for an opening system for dividing a container of kraft paper, paper-board or corrugated board in such a way as to provide a display tray for the items packed in such a container. US-A-2606655 discloses a package for paper napkins in which a stack of the napkins is disposed on a stiff base plate of cardboard and the napkins and cardboard plate are enveloped in a wrapper of thin flexible sheet material. An upper reinforcing sheet, adhesively secured to the wrapper, extends over the top of the stack of napkins and has a tear strip defined between parallel rows of perforations, which span the package and can be torn away, together with the corresponding portion of the wrapper, to leave a slot through which the napkins can be withdrawn one by one from the package. However, the package of US-A-2606655 is intended to be made of thin relatively easily torn material such that the upper reinforcing sheet and the stiff base plate are required to afford strength and stiffness to the package and the package is quite unsuitable for bulk packaging of heavy goods. It is a primary object of the present invention to provide an improved opening system for packages made of packaging materials formed of kraft paper, paperboard, corrugated board or other tearable packaging material wherein the tear line formed during the opening operation is precisely defined so that unsightly, uneven tearing of the packaging material is avoided and so that the open package itself can thereafter be used for purposes of display, etc. of the consumer product. According to the invention there is provided an opening system for creating an opening for a package formed of a packaging material consisting of a tearable substrate having an outside and an inside surface of the type including a tear tape adhered to the inside surface of the tearable substrate along the desired line of opening, and a means for guiding the tear and reinforcing the edges formed by the tear lines of said tearable substrate so that the resulting tear line is even, characterised in that said means includes at least one guide tape adhered to said tearable substrate, said guide tape having machine direction strength and no weft or cross machine direction strength so that it may be easily torn in the longitudinal direction and so that it allows tearing of the guide tape along the tear lines while simultaneously maintaining edge reinforcing therealong to thereby result in substantially even tear lines. In preferred embodiments, described in more detail below, a tear tape opening system for packages constructed from kraft paper, paperboard or corrugated board materials uses a tear tape in the form of a hot melt coated tape or string which is adhered along the inside surface of the kraft paper or paperboard packaging material, or which is adhered along a surface of the inside liner of corrugated board packaging material. The tape or string is arranged along the desired tear line of the package and the initiating segment thereof is fixed to an opening tab formed at the initiation of the tear line in the package so that it may be grasped by the user to initiate opening. In order to ensure that the outer surface of the packaging material, i.e. the outer surface of the kraft paper or paperboard material or the outside liner of corrugated board, is evenly torn by the tear tape arranged interiorly of this outer surface, a system for guiding the tear is provided. This guide system may be formed by a single wide tape having no weft or cross machine direction strength adhered along the outer surface of the packaging material so that it overlies the tear tape. In the case of a single tearable substrate, the tear tape and tear guide system can be combined in a single wide tape having no weft strength adhered along the inside surface of the substrate. Also, with corrugated board, it is possible to arrange the guiding tape on the inside surface of the outside liner and to provide the tear tape on the inside or outside surface of the inside liner. Embodiments of the present invention are described below, by way of example with reference to the accompanying drawings, in which: FIGURE 1 is a perspective view showing a tear tape opening system embodying the invention utilised for kraft paper or paperboard, FIGURE 2 is a perspective view of an alternative tear tape opening system utilised for kraft paper or paperboard, FIGURE 3 is a perspective view illustrating another form of tear tape opening system embodying the invention utilised on corrugated board and having a wide tape for guiding the rear on the outside surface of the outside liner; and FIGURE 4 is a perspective view illustrating another form of tear tape opening system embodying the invention utilised with corrugated board having the wide tear guide tape arranged on the inside surface of the outside liner. In the drawings, similar reference characters denote similar elements throughout the several views. Turning now to the drawings, there is shown in Figure 1 a panel, designated 10, of a package formed of a packaging material such as kraft paper, paperboard or corrugated board. The package may be a bulk package designed to package a quantity of smaller units. In addition to kraft paper and paperboard, other single tearable substrates may be utilised in connection with the present invention, such as laminations of kraft paper or paperboard, foils, plastics, etc. The tear tape opening system, designated 12, is arranged in panel 10 longitudinally so as to separate the panel into panel segments 10 a and 10 b when operated. A tear tape, designated 14, is adhered to the inside surface 9 of panel 10 at the desired location of the tear. A tear guide along the outside surface 11 of panel 10 is provided by means of a wide tape 30 overlying tear tape 14 so that the packaging material of panel 10 is sandwiched therebetween. Wide tape 30 is adhered to the outside surface 11 of panel 10 which is shown to be a single tearable substrate packaging material or which can be a laminated substrate of kraft paper, paperboard, foil or plastic. Guide tape 30 has no weft or cross machine direction strength. This lack of weft strength in guide tape 30 together with strength in the machine direction allows tearing of the guide tape along the tear lines while simultaneously maintaining edge reinforcing therealong. Thus, as clearly seen in Figure 1, by grasping opening tab 24 formed by die cut 22 and pulling the same in the direction of arrow B, tear tape 14 tears through the material of panel 10 substantially coincident with tear tape 14 and also tears along guide tape 30 which guides the tear and provides edge reinforcing to result in substantially even tear lines 26 and 28. Another opening system for a single tearable substrate packaging material or a lamination or foil, etc. is shown in Figure 2. As shown therein, an opening system 12 includes a wide tape 14' adhered to the inside surface 9 of panel 10. Tape 14' has no weft strength or cross machine direction strength and can, therefore, be easily torn in the longitudinal direction. The tear is initiated by means of die cut 22 which forms opening or starter tab 24. By pulling opening tab 24 in the direction indicated by arrow C, tape 14', because of its lack of weft strength, is torn to form a tear tape 14 and guide tapes 16' and 18' serve to ensure that tear lines 26 and 28, respectively, are straight and even by guiding the tear and providing edge reinforcing. Figures 3 and 4 show systems for use with corrugated board as the packaging material. In these figures, corrugated board panel 10' includes an outside liner 32, an inside liner 36 and corrugations 34. The inside surfaces of outside and inside liners, 32 and 36, are arranged to face corrugations 34. In the arrangement of Figure 3 embodying the invention, the guiding tape is in the form of a single wide tape 30 adhered to the outside surface of outside liner 32 of corrugated board panel 10'. Tear tape 14 is adhered to the inside surface of inside liner 36 of corrugated board panel 10'. Thus, upon the pulling of pull tab 24 in the direction of arrow E, inside liner 36, corrugations 34 and outside liner 32 are all torn through by tear tape 14 and guide tape 30 guides the tear and serves as a reinforcing edge to ensure that tear lines 26 and 28 are straight and even. Turning now to Figure 4, therein is shown a corrugated board panel 10' having outside and inside liners 32 and 36 respectively, and corrugations 34 thereinbetween. Tear tape 14 is adhered to the outside surface of inside liner 36 while guide tape 30 is adhered to the inside surface of outside liner 32. In order to operate the opening system, the user grasps pull tab 24 formed by die cut 22 and pulls in the direction indicated by the arrow F. Tear tape 14 is thereby caused to rip through inside liner 36, corrugations 34 and outside liner 32. Tear lines 26 and 28 are guided by means of guide tape 30 which, because of its lack of weft strength, causes outside liner 32 to tear substantially evenly, resulting in even tear lines 26 and 28. It has been found, in the embodiments utilising corrugated panels and a guide tape, that the cleanest and most even tear lines 26 and 28 are formed when the guide tape is adhered to the top or upper surface of panel 10 or 10'. Although adhering the guide tape to the inside surface of outside liner 32 of corrugated board panel 10' is satisfactory, the tear lines 26 and 28 are not precisely even since some tearing, albeit to a slight extent, occurs along the outside surface of top layer 32. Therefore, it is preferable that the guide tape be adhered to the outside surface of the corrugated board of a package.

Claims: An opening system for creating an opening for a package formed of a packaging material consisting of a tearable substrate (10) having an outside and an inside surface of the type including a tear tape (14, 14') adhered to the inside surface (9) of the tearable substrate (10) along the desired line of opening, and a means for guiding the tear and reinforcing the edges formed by the tear lines of said tearable substrate so that the resulting tear line is even, characterised in that said means includes at least one guide tape (14', 16, 18, 16', 18', 30) adhered to said tearable substrate, and overlying the area of the substrate to be removed by the tear tape, said guide tape (14', 16, 18, 16', 18', 30) having machine direction strength and no weft or cross machine direction strength so that it may be easily torn in the longitudinal direction and so that it allows tearing of the guide tape along the tear lines while simultaneously maintaining edge reinforcing therealong to thereby result in substantially even tear lines (16, 18). An opening system as claimed in claim 1, wherein said tearable substrate is corrugated board (10') having an outside liner (10 a ), and inside liner (10 b ), and corrugations (34) between the inside and outside liner, the outside liner having outside and inside surfaces and the inside liner having outside and inside surfaces, the inside surfaces of said outside and inside liners facing said corrugations (34). An opening system as claim in claim 1 or claim 2, which further comprises a die cut opening tab (24) formed in the tearable substrate at the initiation of the desired opening, and an initiating segment of said tear tape (14) being adhered to said opening tab. An opening system as claimed in claim 1 or claim 2, wherein said guide tape (30) is wider than said tear tape and is arranged to overlie said tear tape (14). An opening system as claimed in any of claims 1 to 4, wherein said guide tape (30) is adhered to the outside surface of the tearable substrate (10'). An opening system as claimed in any of claims 2 to 4 wherein said guide tape (30) is adhered to the inside surface of said outside liner(10 a ). An opening system as claimed in claim 1, wherein said tear tape (14) is formed as part of a wider tape (14') adhered to the inside surface of the tearable substrate (10), said wider tape (14') having machine direction strength and no weft or cross machine direction strength, and a die cut opening tab (24) formed in the tearable substrate and adhered tape which initiates the tear tape segment (14) of said wider tape (14') so that when said opening tab (24) is pulled said wider tape (14') is torn forming said tear tape and at least one guide tape (16', 18') which guides the tape and reinforces the edges formed by the tear. The opening system as defined in claim 7, wherein two guide tapes (16', 18') are formed by the tearing of said wider tape, said guide tapes (16', 18') being disposed on opposing sides of said tear tape (14).

Inventors: KAPLAN,PAUL, STEEL,THOMAS CAMPBELL
Applicants: H.B. FULLER COMPANY
Application year: 1988
Main classification: B65D75
IPC codes: B65D75, B65D5