Adhesive composition for biomaterial use

Abstract: An adhesive composition for biomaterial use, which comprises as a main component a compound represented by the formula CH₂= -COOB (1) wherein A is H, F or CH₃, B is fluoroalkyl group having 1 to 20 carbon atoms.

Description: The present invention relates to an adhesive composition for biomaterial use which has an excellent adhesive strength. Recently, for example, in therapy of teeth, a composite resin is developed in place of a dental cement. The recent composite resin is stable for a long period of time, small in water absorbency and destruction and some of them are not distinguished from a natural tooth in color tone. However, the composite resin does not adhere to a dental material such as enamel or dentine, and accordingly separates from dental material during a long term of use. Conventionally, various adhesives have been investigated which improve adhesiveness between a composite resin and a dental material. However, many of adhesives have not been developed which adhere firmly to the dental material for a long time, at a circumstance which is wet and great in temperature change, because many adhesives have problems in durability in oral cavity and operability at use. An object of the invention is to provide an adhesive composition having an excellent adhesiveness for a long time at a circumstance such as in oral cavity which is wet and great in temperature change and receives repeated strain by mastication. Another object of the invention is to provide an adhesive composition for bonding a bone with a biomaterial such as an artificial joint, artificial bone made of ceramic, metal or the like. The present invention provides an adhesive composition for biomaterial use, characterized by comprising as a main component a compound represented by the formula wherein B is a fluoroalkyl group having 1 to 20 carbon atoms. IUPAC Macro '82, Amherst. July 12∼16 (1982) discloses a dental repair composition comprising bisphenol A-bis-ethylene glycol dimethacrylate, octafluoropentyl methacrylate and silane-treated quartz powder but, with respect to the dental material obtained therefrom, it is silent about adhesiveness, although it is disclosed to have almost the sane strength and abrasion resistance as the conventional material. Further, Shika Zairyo . Kikai Vol. 2 No.1 50∼57 (1983) described a bulk polymerized polymer of 2,2,2-trifluoroethyl methacrylate (TFEMA) and methyl methacrylate (MMA), and a resin obtained by powder-liquid polymerization from poly-TFEMA (PTFEMA) as powder component and MMA as liquid component. This literature discloses mechanical properties, etc. but is mute about adhesiveness. JP-A-62-33110 discloses a dental material comprising a polymer containing at least 40% by weight of a structure unit of the formula wherein R is an aliphatic group having 1 to 5 carbon atoms. This polymer is disclosed to be suitable as a dental material such as denture base but nothing about adhesiveness of the polymer is described. In the present invention, the substituent B of the formula (1) is a fluoroalkyl group having 1 to 20, preferably 1 to 10 carbon atoms. Examples of the compound of the formula (1) are trifluoroethyl α-fluoroacrylate (3FFA), tetrafluoropropyl α-fluoroacrylate (4FFA), pentafluoropropyl α-fluoroacrylate (5FFA), octafluoropentyl α-fluoroacrylate (8FFA) and heptadecafluorononyl α-fluoroacrylate (17FFA). These are used singly or as a mixture of at least two of them. The compound of the formula (1) is used in the form of a monomer and/or a polymer thereof, or conjointly with another copolymerizable compound. Preferable examples of the other copolymerizable compounds are acrylic acid, methacrylic acid, α-fluoroacrylic acid and esters of these acids. As esters of (meth)acrylic acid and α-fluoroacrylic acid are preferable esters having alkyl of 1 to 20 carbon atoms and esters with a polyalcohol. Examples of alkyl esters of (meth)acrylic acid are methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, octyl (meth)acrylate, dodecyl (meth)acrylate and hexadecyl (meth)acrylate. Examples of alkyl esters of α-fluoroacrylic acid are methyl α-fluoroacrylate, ethyl α-fluoroacrylate, butyl α-fluoroacrylate, octyl α-fluoroacrylate, dodecyl α-fluoroacrylate and hexadecyl α-fluoroacrylate. Examples of polyalcohols are trimethylolpropane, polymethylene (or ethylene) glycol of the formula HO-(CH₂) n -OH , n : 1 to 5, and compounds of the formulae As another copolymerizable compound can be used urethane methacrylate represented by the formula These copolymerizable compounds can be used together with the compound of the formula (1) in the form of a monomer and/or a polymer thereof. As a more preferable embodiment, the present invention provides an adhesive composition which comprises the compound of the formula (1) in the form of (a) and/or (b); (a) a polymer obtained by polymerizing, as a part or whole of monomers, at least one compound selected from compound of the formula (1) and an ester of a polyalcohol and a compound of the formula (b) a monomer which is at least one compound selected from a compound of the formula (1) and an ester of a polyalcohol and a compound of the formula provided that at least one of component (a) and component (b) contains a C 1∼20 fluoroalkyl group. The polymer of component (a) can be prepared by homopolymerizing a monomer of the formula CH₂=C(F)COOB or by copolymerizing at least 10% and less than 100% by weight of the above monomer and up to 90% by weight of an other copolymerizable monomer. The copolymerizable monomer includes the above copolymerizable compound for the compound of the formula (1), such as (meth)acrylic acid α-fluoroacrylic acid, alkyl ester or polyalcohol ester of these acids, and the above-mentioned urethane methacrylate. In the present invention, an adhesive reactive monomer can be used as required. The monomer includes a compound having hydroxyl group (-OH), carboxyl group (-COOH), phosphoric acid group (-PO₄H₂), mercapto group (-SH), sulfonic acid group (-SO₃H), cyano group (-CN), isocyanato group (-NCO), etc. Examples thereof are N-(2-hydroxy-3-methacryloxypropyl)-N-phenylglycine (NPG-GMA), methacryloxyethyl phthalate, N-methacrylyl-N'-carboxymethyl piperazine (N1), N-methacrylyl-N,N'-dicarboxymethyl p-phenylenediamine (N2), 4-methacryloxyethyl trimellitic acid (4-MET), 4-methacryloxyethyl trimellitic acid anhydride (4-META), methacryloxyethyl phosphate, N-(4-mercaptophenyl)methacrylamide and N-O-dimethacryloyl tyrosine. These compounds can be used singly or as a mixture of at least two of them. The adhesive reactive monomer is used preferably in an amount of 1 to 20% by weight based on the total amount of the monomers. The polymer of the compound of the formula (1) of the present invention, or copolymer thereof with an other copolymerizable compound can be prepared by polymerizing the above monomers by a method used in the polymerization of an ethylenically unsaturated monomer, preferably in the presence of a radical producing source. In order to produce a radical, a polymerization initiator is added to a monomer or ultraviolet rays or visible rays are irradiated to a monomer. A polymerization initiator is usually used which decomposes at around room temperature to produce a radical. Examples of polymerization initiators are tri-n-butylborane (TBB) and like metal alkylates which react with oxygen to form a radical, peroxides (benzoyl peroxide, acetyl peroxide, lauroyl peroxide, cumene hydroperoxide, methyl ethyl ketone peroxide, t-butyl peroxybenzoate, etc. ) and a combination of the peroxide and an accelerator (tertiary amine, cobalt naphthenate or octenoate, transition metal ion, amine salt of p-toluenesulfonic acid or sulfinic acid, etc.). The above respective polymerization initiator and accelerator is used preferably in an amount of about 0.1 to 2.5 parts by weight per 100 parts by weight of total amount of the monomers. In case of polymerization by irradiation with ultraviolet rays or visible rays, a photosensitizer is usually used. In the irradiation with ultraviolet rays, benzophenone, nitrofluorene, 5-nitroacenaphthene or the like can be used, and in the irradiation with visible rays, camphorquinone or the like can be used. The polymer of the present invention having a structural unit of the formula (1) is excellent, for example, particularly in dimensional stability and non-water-absorbency. The above-mentioned JP-A-62-33110 discloses a homopolymer having a structural unit of the formula (3), and a copolymer of the monomer of the formula (3) and a monomer represented by the formula CH₂=C(F)COOR¹ or CH₂=C(R²)COOR¹ wherein R¹ is a fluorine-containing aliphatic group having 1 to 5 carbon atoms, R² is hydrogen or methyl. The present polymer is much more excellent in dimensional stability and non-water-absorbency than the polymer of JP-A-62-33110 as shown in Comparison Example 2 later, hence is more useful. The present invention will be described by showing Examples, Comparison Examples and Reference Examples, in which parts are by weight. Examples 1 to 5 To 100 parts of a fluorine-containing acrylate listed in Table 1 was added 0.5 part of benzoyl peroxide with sufficient stirring. The mixture was placed into a glass tube having a diameter of 4mm, 6mm or 10 mm and each of them was maintained at 55°C for 24 hours and then at 100°C for 15 hours to obtain polymers of fluorine-containing acrylate. The obtained polymers were checked for their properties by the following methods and were confirmed to be suitable for biomaterial. The results are given in Table 1. (1) Critical surface tension γc[dyn/cm] The polymer was formed into a sheet of 3mm thick and wet angle was measured with use of various solvents to determine critical surface tension. (2) Hardness Hardness was measured by use of Rockwell hardness tester M-scale (load 60kg). Test piece : a sheet of 3mm thick (3) Tensile strength TS [kg/cm²] TS was measured by tensile testing machine at a crosshead speed of 3.0mm/min. Test piece : 45mm × 5mm × 0.5mm (length × width × thickness) (4) Water absorbency [%] A test piece, same as in (3), was dried at 50 °C for 24 hours and then immersed in water at 23°C for 24 hours. The weight gain was measured. (5) Dimensional stability [%] In the above (4), change in length of the test piece was measured to determine dimensional stability. Comparison Examples 1 and 2 Two kinds of polymers were obtained in the same manner as in Example 1 except that methyl methacrylate (MMA) or methyl α-fluoroacrylate (MFA) was used as a monomer. Table 1 also shows properties of the obtained polymers. Reference Example 1 Four kinds of copolymers were obtained from 3FFA and MMA in the ratio (weight %) listed in Table 2. Test pieces (10⊘ × 1 mm) of each copolymers were immersed in water at 37°C for 7 days according to American Dental Association (ADA) standard and water absorption (mg/cm²) was measured. The results are shown in Table 2. No. 3FFA/MMA (wt. %) Water absorption (mg/cm²) 1 70/30 0.2 2 50/50 0.4 3 30/70 0.6 4 0/100 1.1 Example 6 An adhesive composition was prepared by mixing 0.1g of P3FMA powder, 0.005g of 4-META, 0.095g of 3FFA listed in Table 3 and 0.007g of TBB. A cow tooth adhered to a metal (SUS 304) with use of the above adhesive composition. After immersed in water at 37°C for a period shown in Table 3, tensile strength (kgf/cm²) was measured 5 times. Table 3 gives an average value thereof. The adhesive composition adheres excellently to the tooth and the adhesive composition separates from the metal. Thus, the tensile strength between the adhesive composition and the tooth is greater than the value shown in Table 3. Comparison Example 3 An adhesive composition was prepared in the same manner as in Example 6 except that 0.1g of PMMA powder, 0.005g of 4-META, 0.095g of MMA and 0.007 g of TBB were used. The adhesive test was similarly conducted and the results are shown in Table 3. Monomer Enamel Dentine 2days 15days 2days 15days Ex. 6 3FFA 134 98 98 76 Com.Ex. 3 MMA 197 138 100 87 Examples 7 to 9 Adhesive compositions were prepared in the same manner as in Example 6 except that 0.1g of P3FMA powder, 0.005g of 4-META, 0.095g of a monomer listed in Table 4 and 0.007g of TBB were used. The adhesive test was similarly conducted and the results are shown in Table 4. Each of the adhesive compositions adheres excellently to the tooth and the adhesive composition separates from the metal. Thus, the tensile strength between the adhesive composition and the tooth is greater than the value shown in Table 4. Monomer mixture (weight ratio) Enamel Dentine 2 days 15days 2days 15days Ex. 7 MMA/3FFA(7:3) 173 136 103 73 8 MFA/3FFA(7:3) 167 114 109 135 9 MMA/MFA/3FFA(4:3:3) 176 113 100 87 An adhesive composition for biomaterial use of the present invention has an excellent adhesiveness for a long time at a circumstance such as in oral cavity which is wet and great in temperature change and receives repeated strain by mastication. Conventional adhesive compositions using MMA do not have sufficient effect as an adhesive composition for dentine and lack particularly durability in water for a long term. When MMA is replaced by the compound of the formula (1), particularly by the compound (1) and MFA, a surprisingly excellent wet durability is obtained in which not only the initial adhesiveness is increased but also the adhesiveness hardly changes for a long period of time. The present adhesive composition exhibits an excellent adhesiveness for a long period of time also in the adhesion with enamel, compared with the adhesive composition of Comparison Example 3. The present adhesive composition is extremely advantageous in view of dental clinic since excellent adhesiveness is obtained in the adhesion with both of enamel and dentine. Further, the present adhesive composition is useful for bonding a bone with a biomaterial such as an artificial joint, artificial bone made of ceramic, metal or the like.

Claims: An adhesive composition for biomaterial use, which composition essentially consists of a compound represented by the formula wherein B is a fluoroalkyl group having 1 to 20 carbon atoms. An adhesive composition for biomaterial use, which comprises (a) a polymer obtained by polymerizing at least one compound selected from a compound of the formula (1) according to claim 1 and an ester of a polyalcohol and a compound of the formula and/or (b) a monomer which is at least one compound selected from a compound of the formula (1) according to claim 1 and an ester of a polyalcohol and a compound of the formula provided that at least one of components (a) and (b) contains a C₁₋₂₀ fluoroalkyl group. An adhesive composition as defined in claim 2 wherein said ester is polyethylene glycol di-α-fluoroacrylate or trimethylolpropane tri-α-fluoroacrylate. An adhesive composition as defined in any of claims 1 to 3 which further contains an adhesive reactive monomer. An adhesive composition as defined in claim 4 wherein the adhesive reactive monomer is 4-methacryloxyethyl trimellitic acid or an anhydride thereof. An adhesive composition as defined in any of claims 1 to 5 which further contains a radical producing source.

Inventors: INUKAI HIROSHI, KURATA SHIGEAKI, YAGI TOSHIHARU, YAMAZAKI NOBORU, INUKAI, HIROSHI, KURATA, SHIGEAKI, YAGI, TOSHIHARU, YAMAZAKI, NOBORU
Applicants: DAIKIN IND LTD, DAIKIN INDUSTRIES, LIMITED
Application year: 1988
Main classification: A61L25
IPC codes: C09J4, A61K6