SHIPPING AND SALES PACKING FOR PILED WAFFLE CORNETS

Abstract: It is customary that piled together waffle cornets are packed in rectangular cartons (24), which offer only mode­ rate protection of the cornets. According to the invention the cornet piles are placed in a support groove (6) in a block member (2) of a stiff lightweight material, this block member having upstanding portions (18, 33) capable of sup­ porting an overlying packing to thereby protect the cornet pile. The bottom of the block member is provided with through holes (26), which serve as ventilation holes for cooling of the hot waffle cornets received from a baking machine and also as carrier holes for supporting cornets in upright serving positions when the block member (2, 30, 34) is turned upside-down into an inverted position in which it stands on the top ends of the formerly upstanding parts (18, 22).

Description: The present invention relates to a shipping and sales box for conical waffle cornets. It is customary that waffle cornets are piled and packed in rectangular cartons, which can be stacked together and transported to a receiving place, which can be a retail shop for ice-cream cones or shops where the cornet boxes are sold for home consumption of the cornets; likewise long-distance transport of whole container loads of the cornets to receiving places takes place, from where the cornets are distributed to the said receivers. In connection with major consignments it is also known that the stacked cornets are placed on a plate formed base in several rows which are mutually separated by upright carton separators; on top of such a layer yet another support plate can be placed to accommodate a further layer of cornets. Several such layers can then be packed in a correspondingly large carton box. These kinds of packaging are none too efficient as it is well-known that for long transports and several reloadings a considerable waste must be accepted - 20% is not unusual. It should be considered here that the cornets are relatively inexpensive items which do not warrant any considerable increase in cost of special packing as technically speaking it would present no problem to procure a more protective packing. The invention, taking into consideration that such packaging may be desirable if it can reduce the waste substantially as well as offering a relevant reusage value, provides a shipping package as defined in claim 1. It is realized with the invention that such a combination is achievable when using a supported package which can protect the individual rows of cornets and which via its stiffness and spatial structure can be reused as support element for single cornets in their usual, vertical oriented position for use. It is well known that for preparing and handing out filled cornets, it can be difficult to handle the cornets unless use is made of a cornet holder shaped as a support plate having accommodating holes for the cornets, i.e. having an empty space underneath the holes for receiving the downwards projecting ends of the cornets. This requires a suspended position of the support plate, e.g. above a table top, i.e. an actual stand, and in connection with the invention it is recognized that such a stand could consist of a stiff, supporting and protecting package for the cornets, viz. when this package is designed such that a support plate part thereof is provided with the said support holes for the cornets and when the same support plate part is connected to upwards projecting plate or leg parts which - without weighing down on the cornets - can accommodate the weight of one or several boxes on top and which in isolated condition can be turned around to a position where the free ends of the actual plate or leg parts can be supported by a table top and thereby suspend the support plate in such a height above the table top that the pertinent cornets can be inserted into the support holes and be accommodated in these without reaching down to the table top. Especially suitable embodiments of the invention as disclosed in the subclaims comprise a support member shaped in such a manner that its top side is suitably rounded for supporting the lower portion of the circumference of the wide end parts of the cornets in the pertinent piled, lying row of cornets, while at one end it has a semiconical part for supporting the outermost exposed cornet in the pile or row of cornets. This particular support and associated side support of the base cornet of the pile has proved quite essential for achieving a reduced percentage of waste, as a free movement or rolling ability of the outer end of the base cornet in both vertical and horizontal directions otherwise contribute to the damages that occur during handling and transport of the cornet boxes. This significant advantage can be achieved even though the actual support area be perforated by one or more of the said support holes for the cornets as such local perforations will not be crucial for the required stability of the cornet support. Thus, one important aspect of the invention is the provision of a special carrier member for the cornets, and because such members should be pilable, with or without a surrounding carton, they will be attractive for use in direct connection with the production of the cornets where they may act as recipients for the warm cornets delivered from the cornet baking machines, such that it will be unnecessary to arrange for a later transfer of the cornets from the traditional recipients to the carrier members. However, with the use of such carrier members as recipients the serious problem would occur that the warm cornets are isolated from the convection air which is otherwise produced by the cornets when rested on a more open receiving surface, and it will be appreciated that the discussed holes in the carrier members according to the invention will show the important advantage of allowing convection or cooling air to penetrate the carrier member. For securing a desired maximum crispness of the cornets it is important that they are air cooled relatively quickly after leaving the baking machine. It will be appreciated, therefore that the discussed holes may serve two entirely different purposes. The invention, which is defined in more detail in the claims, is explained more detailed in the following with reference to the drawing in which:- Fig. 1 is a perspective view of a package according to the invention. Fig, 2 is a top view thereof when filled with cornets. Fig. 3 is a perspective view of the package utilized as a stand for upright cornets. Fig. 4 is a perspective view of another design for a packing according to the invention, and Figs. 5 and 6 are perspective views of a third design shown in a carrying and a holding position, respectively, and Fig. 7 is a sectional view illustrating the piling of carrier block members in the production phase of the waffle cornets. The package or tray shown in Fig. 1 is a member 2 of expanded polystyrene. The member has a rectangular base, the left half of which has a structure 4, the top side 6 of which is slightly smaller than semicylindrical while above the right half a corresponding structure 8 is situated the upper downwards arched surface 10 which forms a conical pointed extension of the top side 6, whereby the structure 8 in itself is conically pointed towards the right such that outer triangularly shaped base parts 12 are left at the bottom. The upper edge of the structure 8 extends essentially along the median plane of an associated cornet placed on the conical surface 10, i.e. each cross section of the surface 10 covers approx. 180° while the upper edge 16 of the structure 4 is situated at a lower level, i.e. such that the cylindrical surface 6 covering less than 180°. The width of the member 2 is adapted to the top diameter of the cornets which the member is to support and exactly therefore it is desirable that the upper edge 16, which in the relevant material should not be knife-edged, has a certain width and is placed a little under the median plane of the cornets. At its left end the member 2 is shaped with an upwards protruding end wall 18 which protrudes up to a level immediately above the upper edge area of relevant cornets 20 placed in the member 2, cf. Fig. 2. Also at the opposite end protruding parts 22 are provided, protruding to the same level as the upper edge of the wall part 18. As indicated in dot-dash lines these parts 22 could consist of an end wall having a V-shaped incision for accommodating the tip of the outermost cornet tip, i.e. corresponding to the simple end wall 18, but for the reason stated below it is preferred to shape the parts 22 in the manner shown, i.e. extending along the walls of the structure 8 without reaching quite out to the side edge of the base of the member 2. When a pile of cornets has been placed in the packing member 2 this is inserted in an outer carton 24, Fig. 1 which preferably is encased in a dampproof transparent cover of a suitable sheet material, upon which this package is applicable as retail sales packing of the cornets, e.g. for six cornets. During storage and transport the cartons 24 will, of course, be stacked and the cornets will be protected by the members 2 also filling the cartons in the height direction, as the upright end parts 18 and 22 reach the ceiling of the cartons and thereby constitute firm supports for the bottom side of the member 2 in a carton above. The structure 4 will ensure that the cornets in the carton will not be squashed in the lateral direction. In practice the placing of the cornets in the members 2 will take place at a cornet factory while the cornets are still hot from baking and it is essential for the required, crispness of the cornets that they are cooled before being inserted into the cartons 24. It is therefore natural that a stacking together of the cornet-filled members 2, 20 is effected successively as they leave their position or positions for receiving piles of freshly baked, hot cornets 20 and that the members 2, 20 are successively destacked for insertion into respective cartons 24 upon the cornets 20 being sufficiently cooled. It is essential that the remaining dampness in the cornets can escape during cooling and this is exactly why it is preferred to let the upright parts 22 be placed such that they do not take up the complete width of the member 2; when the latter be placed adjacent to corresponding members, an end opening between each pair of packing members will appear through which the dampness from the cornets 20 can escape. For the same reason the end wall 18 might be shaped with upwards converging side edges but it is desirable that the members 2 at least at one end take up the entire carton 24 in both the height and the transverse directions. As illustrated in Fig. 1 a number of wide holes 26 are provided in the bottom of the member 2. These holes likewise serve the purpose of conducting dampness away from temporarily piled or adjoining cornet-filled members 2, as these holes will permit a certain upward convection of air. The holes 25 are, however, dimensioned according to a completely different criterion, viz., as shown in Fig. 3, they are to be applicable for accommodation holes for the individual cornets 20 when the packing member 2 after removal of the cornets 20 is turned upside-down and placed on a table, now being supported by the hitherto upper edges of the upright parts 18 and 22. Here it is vital that the diameter of the holes 26 has been selected such that the cornets 20 relative the actual member 2 can be carried in a vertical position without them reaching the supporting table top or at least without tending to reach significantly below this. When the holes 26 are adapted in this manner it is achieved both that the holes offer an advantageous ventilation effect prior to the packing of the piles of cornets and that the packing members 2 partly offer a waste-reducing protection of the cornets during their storing and shipping and partly are reusable as serving stands for the single cornets, which greatly facilitates the procedure required in filling and serving cones. Fig. 4 illustrates a packing tray 30 intended for accommodation of several, parallel, piled rows of cornets 20; here it is a matter of the tray 30 consisting of a row of coherent packing units 2, cf. Fig. 2. The units 2 are parallel, but alternately oppositely oriented, such that the upright parts 22 are found alternatingly at one or the other end of the tray. End walls 18 like in Figs. 1-3 do not exist i.e. there is completely open space between the upright parts 22 of the individual units 2 along each end edge of the tray. This considers precisely the possibility of a demoisturing of the cornets when trays 30 with hot cornets are being stacked. The trays 30 are preferably quadratic such that they can be stacked with a mutual rotation of 90° rendering good stability to the pile. The trays 30 are intended for delivery to the trade and a choice can be made to pack e.g. three or four piled trays in a large carton having a damp-proof cover. The cornets will be exceedingly effectively supported in the trays and the carton and it will be appreciated that every single tray 30 can be utilized as a serving tray when turned upside-down as the units 2 are provided with holes 26 as in Fig. 1. Due to the alternating opposite positions of the upright parts 22 the presence of end walls 18 as in Figs. 1-3 is not required. The base part of the tray 30 can be embodied with lower V-shaped grooves along the joints between the units 2 whereby separation of the units 2 from the tray 30 can easily be performed by a mere breaking off from the latter. Due to the absence of end wall parts 18 (Fig. 1) the individual units 2 will not be immediately applicable as serving stands, but can be used for this purpose all the same provided it is actually ensured that the free end of each unit 2 is otherwise being supported e.g. by using a fixed, and designed for the purpose, carrying bracket on a serving counter or for temporary support of the free end of the unit. However, it would of course be possible to design the tray 30 comprising upright end wall parts 18 at the free end of each of the units 2. On the other hand it is especially advantageous that such end walls are in fact absent as it facilitates placing the stacked cornets by an insertion movement onto the carrying surfaces of the untis 2 whereby the cornets are easily inserted on the tray from an automatic baking machine already having assembling means for making small piles of cornets, cf. Fig. 2. Moreover it will be appreciated that the units 2 easily can comprise mutually separated supporting legs at their free ends, all the same allowing an unobstructed insertion of a cornet pile provided the distance between the supports suffices the allowance of this insertion such that each unit 2 can be individually supportable as serving stand in upside-down position; however, this only requires a sufficient mutual distance of the said supporting legs, in turn meaning a slightly increased width of the individual units 2. Using such legs will not necessarily require the upright parts 22 to be alternately oppositely oriented as such legs will ensure the necessary stacking support at the stacking of the trays 30 and the necessary support of the tray 30 or the single units 2 as serving stands by utilizing the holes 26. If or when the upstanding parts 22 for each unit 2 can thus be placed along one and the same end edge of the tray 30, the further advantage can be achieved that the cornet piles, cf. Fig. 2, can increase usability of the tray which can then be filled without having to be turned between each receiving operation. In Fig. 5 is illustrated a tray which is an ordinary box-shaped tray with upright side edges 36 and end edges 38 while the base of the box is divided into part-cylindrical sections 40 each for receiving a horizontal pile of cornets. In the end walls 38 incisions 42 are made, constituting openings for vapour to escape from the cornet piles placed when still hot; at the bottom of the tray member 34 rows of holes 44 are provided which in an upside-down position of the tray, cf. Fig. 6, will be ideal support holes for upright cornets 20. It also applies here that a number of trays 34 can be stacked and placed in a common shipping carton. The invention comprises the possibility that also the aforesaid shipping cartons, including those pertaining to Figs. 1-3 can be provided with holes preferably with depressable circular blank portions such that the cartons, too, can be utilized as serving stands for the cornets. As mentioned, the carrier members 2, 30, 34 are well suited to receive the cornet piles from a waffle baking and cornet shaping machine, which may deliver the cornet piles to the carrier members either by laying down the piles into the grooves of the carrier members or by pushing the piles lengthwise into the grooves. An associated problem is that the carrier members as consisting of a lightweight material will normally be pronounced heat insulating, and that it is desirable to obtain a rapid cooling of the newly baked waffle cornets as assembled in superimposed piles rested in piled carrier members as illustrated in Fig. 7. It will be appreciated that due to the holes 26 there may be a flow of cooling convection air up through the pile.

Claims: A shipping and sales package for stacked together conical waffle cornets characterized in that at least partly it is constituted of a block member (2,34) of a light-weight material such as expanded polystyrene which is provided with at least one carrying and supporting groove (6,40) for the wide end parts of the piled together cornets and with a carrier portion (42) or a conical groove part (10) for accommodation of the outer, exposed cornet (20) in the pile, which block member (2,34) at least at one end is provided with one or more upright parts (18,22,38) protruding to a level immediately above the top level of the cornets supported by the block member (2,34) and that a number of through holes (26,44) are shaped at the base of the block member (2,34), these holes (26,44) providing for a cooling ventilation of the cornets when these are placed in the block member (2,34) in a newly baked, warm condition, the holes (26,44) preferably also being applicable for a carrying or supporting accommodation of vertically oriented cornets, when the block members (2,34) be placed in an upside-down carrying position. A package according to claim 1, characterized in that the outer lateral sides of the upright part or parts (22) at the end of the block member (2) that accommodates the tip of the pile of cornets is/are provided at a distance inside of the side limits of the block member (2). A package according to claim 1 or 2 characterized in that the upright part at the end of the block member (2) accommodating the wide end of the pile of cornets is provided as an upright end wall part (18). A package according to claim 1 or 2 characterized in that the upright part at the end of the block member accommodating the tip of the pile of cornets is provided with an incision (42) down to the tip carrying area of the block member. A package according to claim 1 characterized in that it consists of a wide block member (30,44) being designed with a number of parallel grooves (41) for accommodation of several cornet piles. A package according to claim 5 characterized in it being provided with the said upright parts (22) alternately at one and the other end of the parallel grooves (6). A package according to claim 5 characterized in that it is designed with a quadratic base. A package according to claim 6 characterized in that the upright parts (22) are provided at the cornet tip accommodating end of the carrying grooves and that the opposite ends of the grooves (6) are open to facilitate an immediate pushing in of the cornet piles on or into the grooves. A package according to claim 5 characterized in that it consists of a tray member (34) having upright side edges (36) of which the transverse edges (38) relative the grooves are provided with V-shaped incisions (42).

Inventors: MADSEN, FRITZ VIGGO FRIBERG
Applicants: FRIMA VAFLER A/S
Application year: 1988
Main classification: B65D71
IPC codes: B65D5, B65D71