IMPROVEMENTS TO THE PULSATING CURRENT ELECTRIC MOTOR, DEPRIVED OF THE COMMUTATOR

Abstract: The direct pulsating current electric motor, deprived of the commutator with bars and relating brushes, mainly consists of a permanent magnetization rotor, rotating into a stator, and having numerous circumferentially adjacent polarities, in corresponding opposition among them; the same stator is suitable for the containment into proper recesses and positioned at uniform reciprocal distance the pertaining field windings; the motor performs a keyed rotation on a particular shaft, the latter one, in turn, includes known optical, magnetical and similar means for the operational detection of the angular position, in combination with electronic circuits preset to the distribution of the electric current in the same windings.

Description: This invention relates to a pulsating current brushless electric motor and specifically to positive improvements relating to its operation. As already known, in this type of electric motor the commutator with brushes is being replaced by a sed of coils located on a normal rotor pole or a diametrically disposed pair of poles so as to allow operating rotation in the absence of commutation. US-A-3845334, US-A-3806785 and US-A-3230434, disclose brushless electric motor comprising: a rotor keyed for rotation on a shaft and including a plurality of magnetic poles arranged circumferentially about said shaft and having alternating polarities to define a plurality of magnetic inputs; a cylindrical stator surronding said rotor and containing a plurality of recesses, said recesses being angularly spaced equidistant about the inner surface of said stator; a plurality of windings arranged within selected ones of said recesses, said windings each including an on-off switch; and electrical control means connected with said rotor for producing synchronization pulses in accordance with rotation of said rotor to produce a control signal which controls the switching of said windings, thereby to control the rotation of said rotor. The brushless electric motors of the above prior art, however, need an electronic commutation. The purpose of the invention is to improve the motor by increasing the number of magnetic poles that provide the best possible intense flux and also determine a high number of magnetic face inputs and by opportunely reducing the angle value of the pulsating channels. The switches relating to these channels have an on/off simultaneous and rapid operation and are adjusted by a known advance device according to the required motor speed. The magnetic poles of the motor according to the invention are successively energized such that together the energization operate over an angle equal to 360 degrees divided by half the number of magnetic poles. In this manner the motor operates not only without electronic commutation. Another purpose of the invention is to obtain an increase in the efficiency of the motor and an increase in power on permanent magnets and eolectromagnets which are contained in a compact, light structure. The above solution offers the advantages of the availability of the materials for construction, and rapidity of manufacturing and assembly. The electric motor thus manufactured will be highly reliable and efficient and will not require particular maintenance. Thus, idle times are avoided resulting in an economical advantage. To reach all of the above purposes, and others that will emerge from the detailed description which follows, the invention propose a brushless electric motor according to claim 1. Brief Description of the Figures A description of the practical solution follows and reference must be made to the enclosed drawings, in which: Figure 1 is a longitudinal section view of the electric motor according to the invention; Figure 2 is a transverse sectional view taken along line II-II of Fig. 1 with a relating detail in oversize scale of one of its recesses or housings; Figure 3 is a partial section view similar to the one in Fig. 2, but it illustrates a manufacturing and employment variation of the rotor of the motor; Figure 4 schematically shows the sequence of the electric current signals of impulses to the motor; Figure 5 is a detailed front view of the relating comparator; Figure 6 is a wiring diagram of the winding; Figures 7-8 are similar to Figs. 4 and 5, but are with regard an increased number of poles of the motor; Figure 9 schematically shows the comparator operation. Detailed Description With reference to the above-mentioned figures, the elements of the components that constitute the invention are described together with their operation. The electrical portion and the systems for the detection of the angular position of the keying and driving shaft, the distribution and direct current feeding are not taken into consideration as it is already well known to those of ordinary skill in the art. Reference numeral 1 indicates the hollow cylindrical stator. The stator is made of ferrous material and in it is assembled the permanent magnet or electromagnet rotor 2 which, in turn, is keyed on the shaft 3 concentrically holding at one of its ends the bars 4. The bars are traditionally placed with eccentric orientation, so as to cross alternatively a common light beam, the optical transmission of which is detected by a pertinent receiver. The shaft and bars are assembled on the stator body cover 5 and are constrained to it by means of circumferential beat step 6 (see Fig. 1 and 2). As an electric motor having a rotor equipped with a minimum of four poles is foreseen, as a first characteristic innovation the case of six poles 7 is considered and graphically illustrated. The positions of the poles 7 are determined by the fact of being circularly adjacent with the alternating polarities north and south being indicated by "N" and "S". In the interior of the stator, in the sector adjacent to the air gap and externally with respect to the poles 7, recesses or housings 8 are provided--24 housings, for example--for the containment of conductors or windings 9 which constitute the stator circuit. The pertinent connection is indicated at 10. Each recess 8 is formed by two parallel radial sides 8a that are tapered with connection 8b in the lower portion thereof, in order to constitute a valid housing for the same winding 9 as shown in detail in Fig. 2. Figure 3 shows a second embodiment of the rotor to be applied for high power. The structure of the stator and of its windings are as set forth above. The rotor of Fig. 3 is of the electromagnetic type and in each of its poles 7 has inductor windings 11 with connections of traditional type for the respective protruding ends 11a. Figure 4 graphically illustrates the diagram of impulses or signals in sequence of the electric motor increased to six channels for the six-pole rotor. Each of these have a value of 20 degrees as regards operation and angle, thus making 120 degrees which, repeated three times gives the total 360 degrees of the round angle. Thus, the electrical control means are operated such that the windings are successively switched "on" over an operating angle equal to 360 degrees divided by half the number of poles, further divided by the number of windings. Fig. 5 schematically illustrates the three-lobe comparator 12, on the top of which sensor 13 or rotor position detectors are located. Fig. 6 indicates the operating succession of the switches on winding 9 showing the simultaneous "off" position of the switch 14 and the "on" position of the corresponding other switches 15, 16, 16a, 16b, 16c, respectively, and inverse operation deriving from an advance according to the required motor speed realized by mechanical or electrical means. The wiring diagram of the impulses or signals illustrated in fig 7 is horizontally increased with respect to the previous one of fig 4, as in this case it concerns a ten-pole six channel rotor. Each of these have an angle of operation of 12°, thus making 72° which, repeated five times, gives a total value of 360°. Figure 8 illustrates the relating comparator having five lobes 17 and the sensors 13 set forth above. This invention offers a guarantee of a prompt and uniform rotation of the rotor 2, due to the "on-off" sequence of the current and owing to the type of windings 9 and to how the feeding takes place. The high number of face inputs is also evidenced, due to the remarkable number of poles 7, particularly at the end surfaces 7a, 7b, 7c, etc. This was not the case when there were only a couple of poles, as only two inputs were in operation, in opposition between them with respect to the 180° reference. Furthermore, Figure 9 schematically illustrates how the comparators or detectors 12, 17 of signal superimposition by influencing the electronic detection means and reaching a certain number of channels (not defined phases) may usefully surpass the 360° angle. In Figure 9, the same comparators 12 and 17, at reference 23 are shown superimposed because of the surmounting of the channels over 360°; references 20 and 21 show the respective polarities "north" and "south". Furthermore, the invention offers a considerable savings in electricity since after the initial static torque--common to traditional motors--a reduced intervention in the number of channels is derived, without reducing the speed. The linearity of the pulsating current input must also be evidenced owing to the rotation uniformity of the electric motor contained in a compact, light and small-dimensioned structure. It also develops that, among the respective channels, no potential difference is found.

Claims: A brushless electric motor, comprising: a rotor (2) keyed for rotation on a shaft (3) and including a plurality of magnetic poles (7) arranged circumferentially about said shaft (3) and having alternating polarities to define a plurality of magnetic inputs; a cylindrical stator (1) surrounding said rotor (2) and containing a plurality of recesses (8), said recesses being angularly spaced equidistant about the inner surface of said stator (1) facing said rotor poles (7); a plurality of windings (9) arranged within selected ones of said recesses (8), said windings (9) each including an on-off switch; characterized in that the motor further comprises: electrical control means connected with said rotor for producing synchronization pulses in accordance with rotation of said rotor (2) and for comparing said synchronization pulses with a reference to produce a control signal which controls the switching of said windings (9), thereby to control the rotation of said rotor (2) such that each of said windings (9) is successively switched "on" over an operating angle substantially equal to 360 degrees divided by half the number of poles (7), further divided by the number of windings (9). Apparatus as defined in claim 1, wherein said rotor (2) includes at least four poles (7). Apparatus as defined in claim 2, wherein said rotor (2) comprises one of permanent magnets and electromagnets. Apparatus as defined in claim 1, wherein each switched winding (9) functions as a channel, and further wherein said control means is operable to switch off at least one of said winding channels after start-up of the motor, thereby to conserve electricity. Apparatus as defined in claim 4, wherein said control means may surpass the 360 angle when a given number of winding channels is reached.

Inventors: GUASTADINI, FAUSTO
Applicants: ELECTRO-PARTS S.R.L., GUASTADINI, FAUSTO
Application year: 1988
Main classification: H02K29
IPC codes: H02K29