ELECTROFUSION JOINT

Abstract: This invention relates to an electrofusion joint, in which the electric power is supplied to a heating wire, which is bu­ ried in a resin, to melt the resin and thereby connect pipes together, and more particularly to an electrofusion joint, in which a member to be connected to a sensor-carrying connector is molded unitarily with the joint with a code member, which is to be detected by the sensor, molded unitarily with the member to be connected. A code displayed on the code member is read by the sensor and judged by a control unit as the quantity of power supplied to the heating wire through the connector and the member to be connected, or as the time during which the electric current is thus supplied to the heat­ ing wire, whereby an electric power of a predetermined magnitude is supplied thereto. Abstract The invention relates to an electro-fusion joint including a resin body and a heat-generating wire enbedded therein. The heat-generating wire supplied with electrical power generated heat so as to fuse the resin thereby connecting pipes which are inserted into the resin body. The resin body is provided with a mating connector formed integrally therewith and capable of bbeing connected to a connector which has a sensor. The mating connector has an integral coding portion adapted to be detected by the sensor. The code presented by the coding portion is read by the sensor and the data of the read code is delivered to a controller which determines the amount of the electrical power to be supplied to the heat-generating wire through the connector and the mating connector.

Description: Field of the Invention The present invention relates to an electro-fusion joint which is used in connecting pipes made of a plastic material and, more particularly, to an electro-fusion joint in the form of a socket-type pipe joint or a saddle-type joint with an electric heat-generating wire embedded under the surface thereof contactable with surfaces of the pipes to be connected. Background Art Electro-fusion joints have been developed recently for use as pipe joints and saddle joints for the purpose of connecting plastic pipes such as running water service pipes and gas pipes. In general, an electron-fusion joint is a molded part having a coil embedded therein. In use, pipes to be connected together are inserted into both ends of the joint and electric power is supplied to the coil so that the surfaces of the joint and the surfaces of the pipe contacting each other are heated and fused together whereby the pipes are connected to each other by means of the joint. The electrical power supplied to the joint largely affects the quality of the joint. For instance, a too large electrical power supplied to the joint tends to cause a deformation of the joint portion, particularly the plastic pipes. Conversely, a too small electrical power produces only small amount of heat, with the result that the bonding strength is lowered undesirably. The device for supplying electrical power to the joint is usually controlled manually. Namely, the operator increases or decreases the amount of electrical power upon judging the state of fusion from the appearance of the joint. Since the control of the electrical power is conducted manually, the quality of the connection largely depends on the degree of skill and experience of the operator, so that the quality tends to fluctuate undesirably. Under this circumstance, a method has been proposed and used in recent years in which a plurality of levels of electrical power are beforehand set corresponding to sizes and types of the electro-fusion joints and the operator selects one of these set levels after visual recognition of the size and the type of the joint which is to be used, so that the connection is conducted with the electrical power of the set level. A method also has been proposed in which an identification resistance of a value corresponding to the type of the joint is embedded in the pipe joint in addition to the heat-generating coil for fusing the joint such that the type of the joint can be identified through detection of the resistance. Then, the connecting operation is conducted by supplying electrical power which has been set in relation to the level of the identification resistance. In a similar method which also has been proposed, the type of the joint is identified through measurement of the resistance value of the heat-generating coil in the joint, and the electrical power which has been set in correspondence with the joint type is supplied. The selection of the set levels of the electrical power upon visual recognition of the joint size and type requires a laborious work for checking up the data showing the relationship between the size and type of the joint and the level of the electrical power. The method which identifies the type of the joint through measurement of the resistance of the heat-generating wire enables the user to identify the type of the joint simply by inserting a plug, jack or a connector on the end of a cord and the electrical power of the level corresponding to the identified joint type is automatically supplied. However, the method which relies upon the recognition of the joint type through detection of the identification resistance separate from the heat-generating wire also is disadsvantageous in that the construction is complicated to raise the cost of the joint. This problem is overcome by the method which makes use of detection of the resistance value of the embedded heat-generating wire. In this method, however, the freedom of design of the joint is undesirably restricted because the heat-generating wire is required to have the function for identifying the type of the joint. Namely, the resistance value varies depending on the resin material of the resin. In addition, designing of heat-generating wires for optimizing heating conditions for various sizes and types of joint may cause overlapping of resistance value of the heat-generating wire over different sizes and types of joint. Conversely, if the design is made while giving a priority to the identification function, the optimum heating condition may not be attained. An object of the present invention is to provide an electro-fusion joint which enables an accurate and easy recognition of the joint without restricting the degree of freedom of the design of the pipe joint. EP-A-0,189,918 shows an electrofusion joint with an integral code portion but this is separate from the connecting portion and requires an additional connection to be made. EP-A-0,151,340 shows an electrofusion joint with a sensor as part of a connector in accordance with the prior art portion of claim 1. However, the sensor is manually adjusted to a required shape corresponding to a connector on the joint before connection can be made. According to the present invention, there is provided an electro-fusion joint for use with electrical control means for controlling the electrical power supplied to the joint from an electric power supply, said electro-fusion joint comprising: a joint body having an electric heating element disposed therein; a first connector electrically connected to said heating element, formed integrally with said joint body, said first connector being integrally provided with a coding portion said coding portion being configured by its shape and presence to provide predetermined information usable by said electrical control means for controlling the electrical power supplied to said joint; and a second connector to be, in use, electrically connected to said power supply and operatively connected to said control means to provide in use a signal representative of said predetermined information to said control means, said second connector being connectable to said first connector, said second connector being provided with a sensor for automatically detecting said configuration of said coding portion upon connection of said first connector and said second connector and for providing said signals based on the detected configuration; characterised in that said coding portion is coded by way of at least one of a height, depth, wall-thickness, inside diameter, and outside diameter of said first connector; and in that said coding portion is so formed that said sensor automatically detects the configuration of the coding portion and thereby identifies the type of joint as a result of contact which takes place between the sensor and the coding portion as the second connector is connected to the first connector regardless of the rotational position of the second connector. The sensor is capable of reading a code on the coding portion merely upon application of the connector to the said mating connector with no other adjustment being needed. A controller determines, in accordance with the read code, the amount or the time length of supply of the electrical power which is to be supplied through the connector and the mating connector, thereby enabling the joint to be supplied with a predetermined amount of electrical power. The invention will be better understood from the following description which is given by way of example only with reference to the accompanying drawings in which: Figs. 1 and 2 show embodiments of the present invention in which: Fig. 1 is a sectional view of a pipe joint; Fig. 2 is a sectional view of an essential portion; The term "electro-fusion joint" is used in the case of this invention to generally means socket-type joints and saddle-type joints. The mating connector which is to be connected to the connector having the sensor may have various forms which can be disconnectably coupled to the connector having sensor, such as plugs, sockets, jacks, receptacles, and various other forms of couplers and connectors. Considering that the coding portion is formed integrally with the mating connector, the coding portion is designed to give the identification code by at least one of height, depth, wall-thickness, inside diameter and outside diameter. In the electro-fusion joint of the present invention, it is significant that the coding portion is constructed in such a manner as to provide at least one of the level of the electrical power supplied to the heat-generating wire through the connector and the mating connector and the time length of supply of the electrical power. Since the amount of the electrical power is the product of the level of the electrical power supplied per unit time and the length of time through which the electrical power is supplied, the code may be designed such as to show the electrical power amount itself or both the electrical power level and the time length of supply of the electrical power. If the electrical power supply system is designed to provide the electrical power of a constant level, the coding portion may code only the time length of supply of the electrical power so that only the time length is read as the data to enable the joint to be supplied with the required amount of electrical power. The coding portion is formed over the entire circumference of the mating connector. The sensor can identify the joint type regardless of the rotational posture of the connector such as a plug or a jack inserted into the mating connector. Sensors of various types are usable as the sensor on the connector. For instance, it is possible to use a position sensor which is capable of reading amount of displacement of contact surface which is caused when a connector such as a plug or a jack is inserted into the mating connector. In use, a plug, a jack or other type of connector is inserted into the mating connector so that the sensor detects, from the coding portion, data such as the size and type of the joint or the time length of supply of the electrical power or the level of the electrical power to be supplied. The detected data is delivered to the controller for controlling the amount of electrical power to be supplied so that the required amount of electrical power corresponding to the detected data is supplied to the joint. Data concerning the amounts of electrical power in relation to various sizes and types of the joint are stored in a memory means of the controller so that the optimum electrical power amount is selected in accordance with the result of identification of the size and type of the joint performed by the sensor. Such selection means for selecting the amount of electrical power is not necessary when the coding portion is designed to code the electrical power amount itself. The coding of the electrical power amount may be composed of independent codes for the electrical power level and the time of supply of the electrical power. A preferred embodiment of the present invention will be described hereinafter. Fig. 1 shows a pipe joint generally denoted by 1. A mating connector 2 is formed integrally with the pipe joint 1 on each axial end portion thereof. Each mating connector 2 has a receptacle opening into which is projected a terminal 4 of a heat-generating wire 3 which is coiled along the inner periphery of the pipe joint. The mating connector 2 is designed to have a specific depth which provides data concerning the size or the type of the pipe joint 1 or the time length or level of the electrical power to be supplied to the pipe joint 1. Cords 5 are connected at their one ends to a power supply P via a power controller. Plugs 6 are connected to the other ends of these cords 5. As shown in Fig. 2, one of the plugs 6 is provided with a known position sensor 7 which is capable of detecting the depth of the mating connector 2. When the plug 6 is inserted into the mating connector 2, the position sensor 7 abuts the bottom of the mating connector 2 so that it is retracted as the plug is inserted further so that the depth of the mating connector is detected through detection of the amount h of retraction, and the result of this detection is input to the controller. The controller identifies the size or type of the joint or the time length of supply of the electrical power or the level of the electrical power, so that the amount of the electrical power to be supplied to the joint is determined, whereby the electrical power is supplied through the terminals 4 from the power supply at the designated level for the designated time length. Though the described embodiment is arranged to enable the identification of the pipe joint 1 through detection of the depth of the mating connector 2, this is not exclusive and, in another embodiment of the invention, the identification may be conducted through detection of an annular projection, formed on the inner peripheral surface, outer peripheral surface or the bottom surface of the mating connector 2. In still another embodiment, the identification of the pipe joint is conducted by detecting the overall height, wall-thickness, inside diameter or the outside diameter of the mating connector. As has been described, in the electro-fusion joint of the present invention, a sensor identifies the type of the joint or picks up data concerning the time length of the supply of electrical power or the amount of the electrical power to be supplied, as the connector such as a plug, jack or other suitable type of connector carrying the sensor is connected to the mating connector on the joint, so that the electrical power is supplied in amount which is determined optimumly for each joint, whereby the pipe connecting operation at the site can be greatly facilitated. The provision of the coding portion A does not raise the production cost because the coding portion A can be formed simultaneously with the formation of the joint. Since the coding portion A can easily be formed by an integral molding, the freedom of design is not restricted. The coding by the coding portion is realized by at least one of height, depth, wall-thickness, inside diameter and outside diameter so that various coding of data is possible by suitably varying these dimensions and forms.

Claims: An electro-fusion joint (1) for use with electrical control means for controlling the electrical power supplied to the joint from an electric power supply, said electro-fusion joint comprising: a joint body having an electric heating element (3) disposed therein; a first connector (2, 4) electrically connected to said heating element, formed integrally with said joint body, said first connector being integrally provided with a coding portion (2, A) said coding portion being configured by its shape and presence to provide predetermined information usable by said electrical control means for controlling the electrical power supplied to said joint; and a second connector (6) to be, in use, electrically connected to said power supply and operatively connected to said control means to provide in use a signal representative of said predetermined information to said control means, said second connector being connectable to said first connector, said second connector being provided with a sensor for automatically detecting said configuration of said coding portion upon connection of said first connector and said second connector and for providing said signals based on the detected configuration; characterised in that said coding portion is coded by way of at least one of a height, depth, wall-thickness, inside diameter, and outside diameter of said first connector; and in that said coding portion is so formed that said sensor automatically detects the configuration of the coding portion and thereby identifies the type of joint as a result of contact which takes place between the sensor and the coding portion as the second connector is connected to the first connector regardless of the rotational position of the second connector. An electro-fusion joint according to claim 1, wherein said first connector which is to be connected to said second connector is capable of being disconnectably coupled to said second connector and includes one of a plug, a socket, a jack, a receptacle and a coupler. An electro-fusion joint according to claim 1 or 2 wherein said coding portion is capable of showing at least one of information concerning the amount of electrical power to be supplied through said first connector and said second connector and the length of time of the supply of the electrical power.

Inventors: HANDA TAKAYUKI, UDA NAOTAKE, HANDA, TAKAYUKI, UDA, NAOTAKE
Applicants: MITSUI PETROCHEMICAL IND, MITSUI PETROCHEMICAL INDUSTRIES, LTD.
Application year: 1988
Main classification: F16L47
IPC codes: F16L47, B29C65, B29L31