Method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables

Abstract: In a method of examining the states of alignment of glass fibers (f1 - f5, f1′ - f5′) in a pair of ribbon fiber cables (F, F′) by observing their images obtained in two directions, a reflecting mirror (1) is located adjacent to glass fibers (f1 - f5, f1′ - f5′) of a pair of ribbon fiber cables (F, F′). Illuminating light (ℓ1, ℓ2) is introduced into the glass fibers of the fiber cabes in a direction different from the normal direction of a plane formed by the glass fibers, and an image formed by the illuminating light which is reflect­ ed by the reflecting mirror and then passed through the glass fibers and another image formed by the illuminat­ ing light which is passed through the glass fibers and then reflected by the reflecting mirror are observed. According to the examining method, the optical axes of two images obtained on the light receiving side can be made parallel to each other to keep the tow images extremely near to each other. Therefore, the distance along which the pickup system must be moved can be made short. This makes the system small-sized and the image processing time short. In addition, the objective used in the pickup system, may have a low magnification. Further, all of the glass fibers can be observed once on a screen and the adjustment of focus relative to the glass fibers may be conducted one time when they are observed in each of two directions. Furthermore, their shift from that axis along which they should be aligned can be detected with a higher accuracy.

Description: The present invention relates to a method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables by observing the images of the glass fibers obtained in two directions. When a pair of ribbon fiber cables are to be connected to each other, protecting covering on the portions of optical fibers of the fiber cables, which are adjacent to endfaces of the optical fibers to be connected, are removed so that glass portions i.e., glass fibers are exposed. These glass fibers are fitted into V-shaped grooves on a pair of blocks, each having same number of V-shaped grooves as that of the glass fibers in each of the fiber cables, in such a way that the glass fibers in one fiber cables fitted into the V-shaped grooves on one block are opposed to their paired glass fibers in the other fiber cables fitted into the V-shaped grooves on the other block. It is confirmed whether or not the glass fibers in one fiber cables are aligned with those in the other fiber cables, and they are then connected to each other. The reason why the states of alignment of glass fibers of the fiber cables are examined is that the paired glass fibers opposed to each other are shifted from each other to their complete connection to be expected when the glass fibers are incompletely fitted into the V-shaped grooves, the glass fibers are incompletely exposed, as naked optical fibers, and something thus remains on their naked portions, or something like dust is left in the V-shaped grooves. In the case of the single optical fiber, the conventional examination is carried out according to the method of observing an image obtained by viewing the state of alignment of glass fibers of fiber cables in one direction or images obtained by viewing it in two directions which are perpendicular to each other. The conventional method of observing the image viewed in one direction can be applied to the ribbon fiber cables. However, it can be detected with considerable accuracy according to this method how the paired glass fibers are shifted from that axis along which they should be aligned in a direction perpendicular to the optical axis of illuminating light incident into them, but their shift from that axis in same direction as the optical axis of illuminating light is detected with large error. This makes the conventional method difficult to be employed. On the other hand, the method of observing images viewed in two directions can be applied to the ribbon fiber cables with high detecting accuracy. In the case of the ribbon fiber cables, however, illuminating light can be entered into the glass fibers in a direction normal to that plane on which the glass fibers are arranged side by side, but it cannot be entered into them in a direction perpendicular to the normal direction (or in that direction in which they are arranged side by side). It is therefore needed that the two directions in which illuminating light is entered into the glass fibers are determined to shift from the direction perpendicular to the normal direction as well as from the normal direction. Therefore, the following method can be used. Two light sources are used and they are entered into the glass fibers in these two directions which are shifted from the normal direction and also from the direction perpendicular to the normal direction. In this method, however, the space between two images obtained on light receiving side by the pickup system (objective, television camera and the like) is large. In other words, the distance along which the system must be moved became long. This made the system large-sized and complicated. In addition, the image processing time is long. The present invention is therefore intended to eliminate the above-mentioned drawbacks and the object of the present invention is to provide a method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables by observing the images of the glass fibers obtained in two directions. According to the present invention, there is provided, in a method of examining the states of alignment of glass fibers in a pair of ribbon fiber cables by observing their images obtained in two directions, as specified in claims 1 or 2. With the present invention, the optical axes of two images obtained on the light receiving side can be made parallel to each other to keep these two images extremely near to each other. Therefore, the distance along which the pickup system must be moved can be made short. This makes the system small-sized and the image processing time short. In addition, the objective used in the pickup system, may have a low magnification. Further, all of the glass fibers can be observed once on a screen and the adjustment of focus relative to the glass fibers may be conducted one time when they are observed in each of two directions. Furthermore, their shift from that axis along which they should be aligned can be detected with a higher accuracy. This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which: Fig. 1 is a view showing a pair of ribbon fiber cables to be connected to each other and a reflecting mirror positioned near the fiber cables. Fig. 2 is a view roughly showing a method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables according to the present invention. Fig. 3 shows a line of glass fibers of the ribbon fiber cables and illuminating light. Fig. 4 shows an image on a line of the glass fibers of a pair of the ribbon fiber cables which are to be connected to each other. Fig. 5 shows a distribution of brightness which corresponds to the image on cursor C₁ shown in Fig. 4. Fig. 6 shows the relation between the glass fiber and the illuminating light. Fig. 7 is intended to explain the relation between two adjacent glass fibers and the angle of illuminating light incident into them. Fig. 8 is intended to explain errors caused when it is measured how the paired glass fibers are shifted from that axis along which they should be aligned. Fig. 9 shows the relation between the angle formed by two optical axes of illuminating light and the measuring errors. Fig. 10 shows the relation between the angle formed by two optical axes of illuminating light and an average measuring error. Fig. 11 is a view roughly showing the method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables according to the present invention in a case where the direction in which the glass fibers in the ribbon fiber cables are arranged side by side is different from that shown in Fig. 2. Fig. 12 shows a line of glass fibers of the ribbon fiber cables and illuminating light. Fig. 13 is intended to explain errors caused when it is measured how the paired glass fibers are shifted from that axis along which they should be aligned. Fig. 14 is a view roughly showing a still further method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables according to the present invention. Fig. 15 is a view roughly showing a yet further method of examining the states of alignment of glass fibers of a pair of ribbon fiber cables according to the present invention. A pair of ribbon fiber cables F and F′ to be connected are faced, as shown in Fig. 1. Fiber cables F comprises fine glass fibers f₁ - f₅, and fiber cables F' also comprises fine glass fibers f₁' - f₅'. In order to achieve the observation of the glass fibers in two directions which enables the moving distance of the pickup system including objectives, a television camera and the like to be made short, as shown in Fig. 2, illuminating lights ℓ1 and ℓ2 are directed in one direction shifted from the normal direction of a plane which is formed by the glass fibers of the fiber cables (only glass fibers f₁ - f₅ of fiber cable F is shown in Fig. 1 for the sake of simplicity), and reflecting mirror 1 is located adjacent to the fiber cables and on a plane parallel to that plane which is formed by the normal direction and the direction in which the glass fibers are extended. End faces of glass fibers f₁ - f₅ to be connected are shown in Fig. 1. Illuminating light ℓ1 is reflected by reflecting mirror 1 and then passed through glass fibers f₁ - f₅ to form image X, while illuminating light ℓ2 is passed through glass fibers f₁ - f₅ and then reflected by reflecting mirror 1 to form image Y. Images X and Y thus formed are observed via a microscope (not shown). In Fig. 2, illuminating direction of lights ℓ1 and ℓ2 is slanted by 45° from the normal direction relative to a plane which is formed by glass fibers f₁- f₅, and the number of the cores of the fiber cable F is five. Needless to say, the number of the glass fibers is not limited to five. Characters x and y in Fig. 2 represent those positions where an objective of a microscope which is focused on a common line perpendicular to both of the X and Y images forming lights is selectively located. When the objective is fixed at one of these positions and glass fibers f₁ - f₅ of fiber cable F is observed, the position at which each of the glass fibers is focused is different from those of the others. Providing that the width of the lines of the glass fibers of fiber cable F in the direction in which they are arranged side by side be denoted by L, the angle formed by the normal direction of a plane which is formed by glass fibers f₁ - f₅ and by the optical axis of illuminating lights be denoted by ϑ, and the interval between two adjacent glass fibers be denoted by P, the diameter of a glass fiber be denoted by d, difference of those distances which are needed to focus images of two adjacent glass fibers is P sin ϑ, and difference of those distances which are needed to focus images of two outermost glass fibers is L sin ϑ, as shown in Fig. 3. The images of the glass fibers of fiber cable F in direction X picked up by a microscope are as shown in Fig. 4, in which images f₁ - f₅ correspond to glass fibers f₁ - f₅, and images f₁' - f₅' correspond to glass fibers f₁' - f₅'. When each of image signals is A/D-converted at its position on cursor C₁ shown in Fig. 4, the brightness distribution curve of each of images f₁ - f₅ on cursor C₁ is as shown in Fig. 5. Points A, B, C, --- I, J of the brightness curve crossing threshold brightness 2 shown by a solid line in Fig. 5 correspond to the ends A, B, C, --- I, J of the diameters of glass fibers f₁ - f₅ in Fig. 4. Therefore, the ends A, B, C, --- I, J of the diameters of the glass fibers are obtained from the brightness curve. The centers of the diameters of the glass fibers correspond to the centers of the pairs of A and B, C and D, E and F, G and H, and I and J. Therefore, the centers of the diameters of the glass fibers can be obtained from positions A, B, C, --- I, J on cursor C₁. Similarly, the brightness distribution of images f₁ - f₅ on cursor C₂ and those of images f₁' - f₅' on cursors C₃ and C₄ are obtained. The ends of the diameters of the glass fibers f₁ - f₅ on cursor C₂ and the ends of the diameters of glass fibers f₁' - f₅' on cursors C₃ and C₄ are obtained from these brightness distributions. The centers of the diameters of the glass fibers can be obtained from the diameter ends. Basing on data of the diameter centers of glass fibers f₁ - f₅ thus obtained on cursors C₁ and C₂ and data of the diameter centers of glass fibers f₁' - f₅' also obtained on cursors C₃ and C₄, center lines of the glass fibers f₁ - f₅ and f₁' - f₅' are determined and it is obtained how the center line of one of the paired glass fibers opposed to each other is shifted from that of the other. In other words, their center shifts ΔX₁ - ΔX₅ are obtained. A, B, C, --- I and J on the brightness distribution can be selected from the plural crossing points of the brightness distribution, because the intervals of crossing points A and B, C and D, E and F, G and H, and I and J correspond to the diameters of glass fibers f₁ - f₅. The detecting operation of these center shifts is conducted about image Y to obtain Δy₁ - Δy₅. Center shifts ΔD₁ - ΔD₅ of the paired glass fibers opposed to each other are calculated from ΔD i = √ Δx i ² + Δy i ² (i = 1 ∼ 5) . When images Y of glass fibers f₁ - f₅ are displayed on the television screen in the order of f₁, f₂, --- f₅, images X of them are turned upside down and displayed in the order of f₅, f₄, --- f₂, f₁, as understood from Fig. 2. When the above-described method of the present invention is used, the center shifts of glass fibers f₁ - f₅ in multi-core optical fiber cable F can be detected only by adjusting the focusing distance of their image X one time and that of their image Y one time. It will be described under what condition the center shifts of the glass fibers can be obtained only by adjusting the focusing distance one time. The illuminating light beams passing through glass fibers f₁ - f₅ advance as shown in Fig. 6. Illuminating light beams E o passing aside each of glass fibers f₁ - f₅ advance straight onto objective 3 and illuminating light beams E w passing through each of them are refracted two times at the border of each of them with air and then reach objective 3. Those light beams of the illuminating light beams passing through each of glass fibers f₁ - f₅ which can enter objective 3 are limited by the effective diameter and the angular apertures of objective 3. When objective 3 has a sufficiently large effective diameter, the light beams incident onto objective 3 are limited only by the angular aperture of objective 3 and those light beams which are represented by E w in Fig. 6 are critical ones. When, for example, images are focused onto position Q in Fig. 6, AA' and BB' represent black portions in the image while A'B' denotes a bright portion therein, and A and B represent both ends of the diameter of the glass fiber. In order to accurately obtain the center on the diameter of each of glass fibers f₁ - f₅, it is needed that both diameter ends A and B in Fig. 6 are accurately obtained from the brightness distribution of each of the fiber image and the range of focusing position which enables these both ends A and B of the diameter to be obtained is represented by f' in Fig. 6. Providing that the diameter of each of the glass fibers be represented by d and the angular aperture of objective 3 by , focusing position rang f' can be expressed by: f' = d/tan  (1) Width L of the line of glass fibers in fiber cable F in the direction in which they are arranged side by side can be calculated as follows when the interval of the two adjacent glass fibers is denoted by P and the number of the glass fibers by n: L = (n - 1)P (2) Difference f of those positions at which the images of the glass fibers are focused can be calculated as follows from angle ϑ which is defined, as shown in Fig. 3, by the normal direction to the plane formed by glass fibers f₁ - f₅ and the optical axis of the illuminating light: f = (n - 1)P sin ϑ (3) In order to accurately obtain both ends of the diameter of each of the glass fibers from their images focused at one position, the following is needed: f ≦ f' (4) and accordingly, tan  ≦ d/{(n - 1)P sin } (5) When ϑ = 45°, n = 5, P = 250 µm and d = 125 µm, for example, tan  ≦ 0.176. When this is represented by angular aperture NA of the objective, NA ≦ 0.173. Tests were conducted using an objective whose NA is 0.1 and inventors of the present invention have confirmed that the center on the diameter of each of glass fibers f₁ - f₅ can be detected fixing the focusing position of their images. Critical angle ϑ₀ of incident light which enables the center on the diameter of each of the glass fibers to be obtained will be asked. If expressed in other words, ϑ₀ is an angle at which the center lines of two adjacent ones of glass fibers f₁ - f₅ are overlapped one upon the other. Angle ϑ which enables the center on the diameter of each of the glass fibers to be obtained and which is formed by the normal direction of a plane formed by glass fibers f₁ - f₅ and by the optical axis of the illuminating light is expressed as follows: 0 < ϑ < ϑ₀ (6) As shown in Fig. 7, providing that the radius of each of glass fibers f₁ - f₅ be denoted by r, the interval of two adjacent glass fibers by P and the angle at which the illuminating light enters onto the mirror by ϑ, space g of the two adjacent glass fibers can be obtained as follows: g = P cos ϑ - 2r (7) When g = 0, ϑ = ϑ₀. Therefore, ϑ₀ can be calculated as follows: cos ϑ₀ = 2r/P (8) When r = 62.5 µm and P = 250 µm, ϑ₀ = 60° because cos ϑ₀ = 1/2. Therefore, 0 < ϑ < 60°. Namely, critical incident angle ϑ₀ becomes 60°. Errors caused when center shift ℓ is measured according to the above-described examining method will be discussed. When the angle of the illuminating light entering onto the mirror is ϑ, an angle formed by two optical axes of the illuminating light becomes 2ϑ. When two points P and Q are observed at angle 2ϑ, as shown in Fig. 8, length from p to Q can be expressed as follows, providing that the distance along which point Q is observed from direction X be denoted by x, the distance along which point Q is observed from direction Y by y and angle α between X and Y equal to 2ϑ: ℓ = √ y² + (x/sin α + y/tan α)² (9) Center shift ℓ is obtained from observing distances x and y as follows: ℓ = f(x, y) . When observing distances x and y have errors σ x and σ y , error σ L of center shift ℓ can be expressed as follows according to the rule of error propagation: σ L ² = ( δℓ δx )² σ x ² + ( δℓ δy )² σ y ² (10) Observation errors caused when a television camera and the like are used are equal to each other. Providing that σ x = σ y = σ E , therefore, When the ratio of distances x and y observed from two directions is that B = y/x (x ≠ 0) , and this becomes same even when B = x/y . When angle α formed by two optical axes of the light beams equals to ±90° in equation (12), and it therefore becomes certain, as shown in Fig. 9 and σ L becomes equal to σ E regardless of the ratio of observing distances x and y. When α ≠ ±90°, (σ L /σ E )² takes maximum or minimum value at B = ±1. More specifically, it takes the maximum value at B = +1 and the minimum value at B = -1 when α = 45° and 60°. It also takes the maximum value at B = -1 and the minimum value at B = +1 when α = 120°. When B = ±∞, it is a function gradually approaching the value obtained at B = 0. Points observed are uniformly distributed on plane X - Y. Therefore, average measuring error σ L of center shift relating to angle formed by two optical axes of the light beams can be expressed as follows: This average error ( σ L /σ E )² changes like a reverse parabola, as shown in Fig. 10, relative to angle formed by two observing optical axes and becomes the minimum value of 1 when α = ±90°. Therefore, angle ϑ at which each of illuminating lights ℓ1 and ℓ2 enters onto mirror 1 is in the range of 0 < ϑ < 60°, as described above, when diameter d of each of glass fibers f₁ - f₅ equals to 125 µm and interval P between two adjacent glass fibers equals to 250 µm, and the measuring error becomes minimum when α = 2ϑ = 90° or ϑ = 45°. The maximum center shift ℓ max observed at this time is obtained from the space between two adjacent glass fiber expressed by equation (7) and ℓ max = P cos ϑ - 2r ≈ 51.7 µm . This is sufficiently practical. In the case of the above-described embodiment of the present invention, reflecting mirror 1 has been positioned parallel to a plane which is formed by the normal direction of a plane formed by glass fibers f₁ - f₅ in ribbon fiber cable F and by the direction in which the glass fibers are extended. However, as shown in Fig. 11, reflecting mirror 1 may be positioned parallel to the plane formed by glass fibers f₁ - f₅, so that glass fibers f₁ - f₅ may be illuminated by illuminating lights ℓ1 and ℓ2 in one direction different from the normal direction of a plane formed by glass fibers f₁ - f₅, and same merits as those achieved by the above-described embodiment can be attained. According to the above-described method of examining aligned states of the glass fibers of ribbon fiber cables, all of the glass fibers in the fiber cables can be observed on a screen. In addition, the objective used in the pickup system may have a low magnification. Further, center shift can be detected with accuracy. Still further, when the center shift of each of the glass fibers is to be detected in one direction, the adjustment of that position at which fiber images are focused may be made one time. Still further, the interval between images X and y of the glass fibers can be made extremely short, because the light beams by which images X and y are formed are parallel to one another. The moving distance of the pickup system can be thus made short, thereby enabling the time of detecting the center shift to be shortened and the system to be small-sized. As shown in Fig.14, a reflecting mirror 1 may be located parallel to a plane defined by the normal direction of the plane of the glass fibers and the direction in which the glass fibers are extended, so that illuminating light ℓ1 is passed through glass fibers f₁ - f₅ and then reflected by reflecting mirror 1 to form images Y of these glass fibers and illuminating light ℓ2 which is only passed through the glass fibers to form their images X. Reflecting mirror 1 may also be located parallel to the plane of the glass fibers, as shown in Fig. 15, so that illuminating light ℓ1 is passed through glass fibers f₁ - f₅ and then reflected by reflecting mirror 1 to form images Y of the glass fibers and illuminating light ℓ2 is only passed through the glass fibers to form their images X. In any of these cases, illuminating light ℓ1 which is passed through the glass fibers and then reflected by reflecting mirror 1 serves as light for forming images Y while illuminating light ℓ2 which is only passed the glass fibers serves as light for forming images X. These embodiments also enable same merits as those achieved by the already-described embodiments to be attained.

Claims: A method of examining the states of alignment of glass fibers (f1-f5, f1'-f5') in a pair of ribbon fiber cables (F, F') to be connected to each other, by observing their images obtained in two directions, said method being characterized by the following steps: locating a planar reflecting mirror (1) adjacent to the glass fibers of the pair of ribbon fiber cables in such a manner that the reflecting mirror is in a plane which extends in the direction in which the glass fibers extend and which is perpendicular to a plane in which the glass fibers are arranged side by side (Fig. 2), or that the reflecting mirror is in a plane which extends in the direction in which the glass fibers extend and which is parallel to a plane in which the glass fibers are arranged side by side (Fig. 11); and projecting a beam of illuminating light (L1, L2) onto the glass fibers of the fiber cables in a direction different from the normal direction of the plane in which the glass fibers are arranged side by side; and observing the plurality of individual fibre images formed by an illuminating light beam which is reflected by the reflecting mirror and then passes through the glass fibers and observing the plurality of individual fibre images formed by an illuminating light beam which passes through the glass fibers and is then reflected by the reflecting mirror. A method of examining the states of alignment of glass fibers (f1-f5, f1'-f5') in a pair of ribbon fiber cables (F, F') to be connected to each other, by observing their images obtained in two directions, said method being characterized by the following steps: locating a planar reflecting mirror (1) adjacent to the glass fibers of the pair of ribbon fiber cables in such a manner that the reflecting mirror is in a plane which extends in the direction in which the glass fibers extend and which is perpendicular to a plane in which the glass fibers are arranged side by side (Fig. 15), or that the reflecting mirror is in a plane which extends in the direction in which the glass fibers extend and which is parallel to a plane in which the glass fibers are arranged side by side (Fig. 16); and projecting a first beam of illuminating light (L1) onto the glass fibers of the fiber cables in a direction different from the normal direction of the plane in which the glass fibers are arranged side by side; and projecting a second beam of illuminating light (L2) into the glass fibers of the fiber cables in another direction different from the normal direction of the plane on which the glass fibers are arranged side by side; and observing the plurality of individual fibre images formed by the first beam illuminating light which is orientated to pass through the glass fibres and then be reflected by the reflecting mirror and observing the plurality of individual fibre images formed by the second beam illuminating light which is orientated only to pass through the glass fibers. A method of examining the states of alignment of glass fibers in the pair of ribbon fiber cables, according to claim 1, characterized in that, in said step of introducing illuminating light (L1, L2) into the glass fibers of the fiber cables, the illuminating light is incident on the plane of the reflecting mirror substantially at an angle of 45 degrees with respect to the normal to the reflecting mirror. A method of examining the states of alignment of glass fibers in the pair of ribbon fiber cables, according to claim 2 characterized in that, in said step of introducing the first beam of illuminating light (L1) into the glass fibers of the fiber cables, the first beam of illuminating light is incident on the plane of the reflecting mirror substantially at an angle of 45 degrees with respect to the normal to the reflecting mirror.

Inventors: ONODERA TSUTOMU, YAMADA TAKESHI, ONODERA, TSUTOMU, YAMADA, TAKESHI
Applicants: FUJIKURA LTD, FUJIKURA LTD.
Application year: 1988
Main classification: G02B6
IPC codes: G02B6