A BLOCK-SHAPED BAG WITH A HANDLE AND A METHOD OF PRODUCING SUCH BAG

Abstract: Large size packings of napkins, paper rolls, quilts etc. normally appear as tight plastic sheet packings of a block-­ like shape. As a carrier handle is used a strong strip of sheet material which extends across a side panel of the packing, what is disadvantageous for the visual impression of the packing. A carrier handle cannot be formed direct in the packing sheet, as the packing will then no longer be dust proof. According to the invention the handle is made in that manner anyway, but inside the handle area a barrier layer (12) is provided in order to make the packing dust proof. Preferably a carrier handle strip portion (6) is prepared between easily breakable weakening lines (4), whereby the handle panel of the packing may show a high quality stamp regardless of the handle.

Description: The present invention relates to a block-shaped bag of the type stated in the preamble of claim 1. Small packages consisting of such a bag filled with goods, e.g. napkins, need no handle, and packages which are of similar type but a little larger can be made with a handle corresponding to that of conventional carry bags, i.e. with a handle formed in an upwardly projecting sheet portion extending from the otherwise tightly closed top side of the package. For various reasons this design has been found unsuited for very large bags, the handle of which being usually formed in or by a heavy cover sheet which extends all over a side panel of the package and is welded or glued to edge areas thereof. In case of large bags said side panel can appropriately be the bottom of the bag which in the production of the bag blanks are reasonably easily provided with such an externally added piece of sheet of a suitable shape for forming a flat handle. Upon introduction of the goods into the bag the mouth opening thereof may be tightly closed, preferably by welding, for forming a top side which makes full contact with the goods, said top side becoming in practice the bottom side of the package, when the customer carries the package by the bottom side handle. It is a well-known fact that from a business point of view it is of utmost importance that packages of the present type are provided with a high quality stamp, which must be performed with reversed orientation on the bag blank, as in effect the bottom side of the package, i.e. the top side of the blank, is the only one which may be without stamp, whereas it is even particularly important that the top side of the package, i.e. said bottom panel of the blank, carries stamp of high quality, this side being the one which is visible to the customer when the packages are displayed in piles in the shops, as the handle most practically should face the customer, so that it can be used already when the package is taken down from the pile. Thus the above mentioned prior art packages provide the desired outer shape, i.e. a distinct box or block shape with smooth surfaces on all sides, as well as a complete confinement of the goods in a sealed, dust proof manner and a reasonably usable handle. Left is, however, the considerable problem that the handle sheet, even when formed with large cut outs for forming the carry grip, covers in any case some of the important stamp area just at the side face in question of the package. In practice it is hardly possible to provide the handle sheet with stamp to compensate for the covered area of the surface of the package, in a reasonably advantageous manner. One could make a virtue of necessity by using e.g. a vividly coloured handle sheet, but in most cases it is preferred to use transparent sheet for the purpose so that the stamp on the basic sheet becomes visible. This, however, is no ideal solution either, as the transparent sheet is not at all totally invisible, so that the stamp on the basic sheet is presented with some distortion of the visual picture. The object of the invention is to provide a bag of the type referred to which maintains the above mentioned advantages of the prior art packages and which furthermore shows the additional advantage that the stamp on the handle side is not blurred or covered by overlying sheet parts. This object is achieved in that the bag is arranged as stated in the characterizing clause of claim 1. The weakening lines which are required for forming an intermediate carry strip portion may be formed in a practically invisible manner on the handle side so that this side can present its stamp to the customer without any visual distortion. The visual picture of the side in question will certainly suffer considerable damage, when thereafter the customer makes use of the handle, which means that the customer breaks the weakening lines and grasps the handle strip portion, which then of course will be deformed. However, at this point the customer has made his choice and then it will be of no real significance that the visual picture of the face is distorted. In the area in question there will normally be no stamp of a kind which can later be significant to the customer, such as directions for use or other information. Normally forming of the handle defining weakening lines in the very bag material has not been found tolerable due to the leakage in the package caused thereby, but according to the invention this solution is fully acceptable, when an internally mounted piece of sheet provides the requisite tightness. Another scruple could be caused by the fact that a carry strip which is formed of the very bag material may be too weak or require a bag sheet which on the whole is stronger than required for the actual packaging task. However, in cases where a suitable bag sheet is too weak to form also the carry strip, the invention provides the additional possibility of mounting inside of the handle side not only said imperforate sheet layer, but also an additional layer immediately behind the handle side which layer may be formed with a carry grip area reinforcing the handle in the bag material itself. The invention also comprises a method for the production of the bags referred to, said method being characterized by the features stated in claim 4. The invention shall be described in more details in the following with reference to the drawing in which Figs. 1 and 2 are perspective pictures showing an embodiment of the bag according to the invention in distended condition, Figs. 3 and 4 are sectional views of an end portion of the bag shown in Fig. 2, Figs. 5-7 are sectional views illustrating a method for the production of the sheet blanks employed, and Figs. 8 and 9 are corresponding sectional views illustrating the production of a modified embodiment of the bag. Fig. 1 shows a bag blank under unfolding from a compressed condition, whereby the folded-in bottom side is straightened out. Fig. 2 shows the bag in completely unfolded condition for receiving a blocklike article such as a group of piled-up napkins or sanitary towels. After the introduction of the article the mouth area of the bag is closed in a conventional way by welding, so that the closed mouth face appears as a substantially plane side portion of the package. The bottom portion 2 is provided with a couple of weakening lines 4 which are symmetrical about the middle folding line ª and which lines after straightening out define an intermediate strip portion 6, Fig. 2, which may be used as a carry handle when the weakening lines 4 have been broken by the fingers. Said weakening lines are in a manner not shown formed with a few spaced interruptions of quite short length, so that only a gentle pressure is required to break them. In return the area at and around the weakening lines before the breakthrough will appear as a continuous, plane face which together with the other outer side portions of the package may be provided with a desired stamp without the picture of the stamp being in any way disturbed by the weakening lines as long as these lines remain unbroken. In Figs. 3 and 4 a piece of sheet 8 is shown located within the side panel 2 and fastened to the edges of said panel. The piece of sheet 8 is imperforate, so that the contents of the package are tightly enclosed notwithstanding the perforations at the weakening lines 4. In Fig. 4 the handle strip 6 is shown pulled out into effective carry position. With a view to continuous production of the bag blanks a narrow strip of sheet 12 may as shown in Fig. 5 be applied to the central portion of a sheet web 10 and fastened along its edges 14, e.g. by hot-air welding. The web is folded as shown in Fig. 6 by using a conventional folding device, whereupon air is blown into the region between the sheets 10 and 12 so that the latter is blown or folded to the rear from the outer folding edge of the sheet 10 which is shown in Fig. 7. Thereafter the weakening lines 4 can be produced in the folded panel portion 2 by means of a punching tool 16, and when later the blank is erected, the portions 2 and 12 will be straightened out to form close to each other positional wall portions. In course of the production of the bag package an extra layer of sheet 18 being equal in width to the strip 12 can be applied between the layer 10 and 12 as shown in Fig. 8. As will appear from Fig. 9 this extra layer is folded forward together with the layer 2, whereas the layer 12 is folded to the rear as before. Thus punching by means of the tool 16, Fig. 7, will produce weakening lines also in the layer 18 so that this layer will serve to reinforce the handle strip 6. Subsequently the bag web is further treated in the usual way by folding-in of the bottom area and formation of the individual bags by cutting of the web. Of course it is possible to produce the bag packing in other ways, e.g. by making the weakening lines on the unfolded, prestamped sheet 10 and thereafter adding the barrier layer 12 before folding the bag web. There is nothing to prevent formation of more handle areas 4, 6 on the same panel portion of the packing. For reasons of production technique it is advantageous to use just the bottom panel of the bag packing for the purpose, but in principle any of the side faces of the packing can be selected. It should be noted that instead of the weakening lines 4 the panel in question might be provided with real punched grip apertures on each side of the strip portion 6 which, of course requires a corresponding adaption of the stamp. By using the extra reinforcing layer 18 and by performing the punching with a melting tool the edges of the apertures may be simultaneously welded to the edges of the corresponding apertures in the layer 18. Of course, the punching should take place with the web in spread-out condition, Fig. 8, after the layer 18 has been applied, but before the layer 12 is applied. By this welding together a further reinforcement of the handle area is obtained.

Claims: A bag of plastic sheet (2) and of the type which in distended condition has the shape of a block, said bag having a carry grip (6) formed in or of sheet portions which extend flatly along a flat area of a side of the bag, preferably a large size bag, characterized in that a carry strip portion is formed directly in the carry grip side and consists of the material positioned between carry grip apertures or easily breakable weakening lines (4), and that an additional sheet layer (8) is placed on the inner side of the bag material on the carry grip side, the edges of which layer are connected to the carry grip side outside said apertures or weakening lines, said additional layer being imperforate. A bag according to claim 1, characterized in that between the carry grip (6) area and said additional sheet layer (8) there is placed an intermediate layer (18) of a sheet which is provided with a carry strip area adjacent said carry strip portion. A bag according to claim 1, characterized in that the carry grip apertures or weakening lines are symmetrical about a middle line (a) of the carry grip side. A method of producing a bag according to claim 1, characterized in that a sheet web is formed with said carry grip apertures or weakening lines along a strip zone in the sheet web portion intended to form the bottom panel of the bag, and that said strip zone is covered with an additional imperforated strip of sheet, which is fastened sealingly to the adjacent edge lines of said strip zone on the inner side of the bag material. A method according to claim 4, characterized in that said strip of sheet (12) is applied to and welded to the sheet web in a spread-out condition of the latter, after which the web is folded inwardly about the longitudinal middle line of said strip zone with said strip of sheet folded in away from the folding edge of the web, whereupon the weakening lines (4) are formed by cutting-through of web portions folded together in said strip zone. A method according to claim 4, characterized in that a second sheet strip (18) is applied and fastened between the sheet web and said first sheet strip, in which second sheet strip a handle area is formed adjacent to the corresponding handle area in the outer sheet. A method according to claim 6, characterized in that the sheet web (10) and said second sheet strip (18) are welded together along the edges of the carry grip apertures or weakening lines (4).

Inventors: JENSEN, JORN BECH
Applicants: SCHUR PLASTIC A/S
Application year: 1988
Main classification: B65D33
IPC codes: B65D33