SAFETY CAP

Abstract: The invention concerns a safety cap, particularly suited to be tightened on containers having an essentially cylindrical shape and containing medicines or dangerous substances in general. The cap (1) according to the invention consists of an inner element (10) which is tightened on the container (40), an outer element (30) placed over the inner part (10) and a central pushbutton (20) comprised between the inner element (10) and the outer element (30). When the cap is turned in the tightening direction, the cap is closed; on the other hand, in order for it to be opened, it must be turned in the opposite direction, while pressing, at the same time, the central pushbutton (20) which acts as a trasmission element between the outer element (30) and the inner element (10). The central pushbutton can be reached through a hole (37), which is made at the center of the flat top surface (38) of the outside element (30). The hole (37) includes a safety seal consisting of a disc (60) connected with the outside element (30) by means of extensions (61) which will break under pressure. The cap according to the invention presents limited radial overall dimensions and safety properties against the unwanted opening especially by children or handicapped people.

Description: The invention concerns the construction of a safety cap, particularly suited for bottles, vials, jars and, in general, for containers having an essentially cylindrical shape and containing medicines or other potentially dangerous substances. One of the precautions adopted by those who put on the market potentially dangerous substances, is that of supplying the containers holding such substances with caps, which somehow guarantee a gradual outpour or the outpour of a certain quantity, which would cause no dammage, of the substances contained therein. Another precaution adopted especially for containers or bottles holding, for instance, poisons, corrosive liquids or medicines in general, is that of seeing to it that these containers may not be opened easily. In this respect, a recent law concerning pharmaceutical products, which is meant to protect, above all, children, makes it mandatory for manufacturing companies to enclose medicines in containers having so-called child-proof caps, that is caps which can only be opened, even after the seal has been removed, with a certain set of co-ordinated motions of the fingers. Some caps of this type, mostly made of plastic material, are known. They consist of two parts, on inner one, which is tightened around the neck of the container, and an outer one, placed over the inner one and coaxial therewith. In effect the US-A- 635 806 discloses a safety cap in which the inner part and the outer part present on their cylindrical surfaces facing each other two cog wheels having cogs slanted so, that they only engage each other in the tightening direction of the cap, while they slide on each other in the untightening direction. In order to achieve the opening of the cap, it is necessary to axially press the outer part and to turn it at the same time. The untightening occurs because of the action of yet another set of cogs being present on the top surfaces facing each other of the inner and outer parts forming the cap. A drawback presented by this solution consists in the limited safety offered by the cap against the incautious opening by children, which can be achieved anyway by children of a certain age. In fact, although the opening requires the pressure of the cap against the container and its simultaneous turning, it is also true that a movement of this nature does not require excessive skill. The EP-A-0 184 795 In the name of the same inventor discloses a safety cap which eliminates the lamented drawback. In order to obtain the opening of the cap, it is in fact necessary to turn it in the untightening direction and, at the same time, to press a push-button being present in its central part, said operations being more difficult to perform at the same time and in a co-ordinated sequence. Even the caps of this type present, however, a drawback because of their overall dimensions. In fact, in these caps the inner part is provided with a female thread which tightens around the top of the container to be shut, which in turn is provided with a male thread, so that the external diameter of the cap is considerably larger than the diameter of the upper part of the container around which it is tightened. Moreover, should the container present a constant cross-section, the largest radial overall dimensions of the shut container are given by the external diameter of the cap, which, particularly in the case of containers having an essentially cylindrical shape and a large diameter, entails a considerable loss of usable space when packed. The present invention is meant to overcome even this last drawback. The above-mentioned purposes and others, which will be better illustrated hereafter, are fulfilled with the construction of a safety cap, particularly suited for pharmaceutical vials, the features of which are defined by claim 1. The cap presents a thread obtained on the lateral surface of its inner element by means of which it is tightened on the container to be shut, the upper end of which presents, in turn, a thread. Thus the advantage of a reduced radial overall dimension and, particularly for containers having an essentially constant cross-section, a recovery of usable volume in packaging are obtained. Other constructive and functional details will be better understood from the description of a preferred form of execution of the invention, which is given by means of illustration only, but which is not meant to limit its scope, such as it is represented in the enclosed tables of drawing, where: Fig. 1 is a vertical cross-section of the cap applied to the respective container; Fig. 2 is a vertical cross-section of the outer element of the cap of Fig. 1; Fig. 3 is a vertical cross-section of the central push-button of the cap of Fig. 1; Fig. 4 is a vertical cross-section of the inner element of the cap of Fig. 1; Fig. 5 is a cross-section along the A-A line of the inner part of the cap represented in Fig. 4; Fig. 6 is a vertical cross-section of the cap according to the invention applied to its respective container, with the central push-button being engaged both with the inner element and the outer element; Fig.7 is a vertical cross-section of the outer element presenting the safety seal. With reference to Fig. 1, the cap according to the invention, indicated as a whole with 1, consists of three elements, and more precisely, of an inner element 10, an outer element 30, and a central push-button 20 comprised between the two. The inner element 10 of cap 1 is also represented in Fig. 4 and it consists of two elements 12 and 15, which are concentric to each other and connected together trough the flat annular surface 19. Ring 1 is also closed by a bottom 9. The outer ring 12 presents a thread 11 obtained on its outer lateral surface, by means of which it is tightened on thread 43 obtained on the top of the container 40 which needs to be shut. The same inner element 10 presents also, on the flat annular surface 19 a rim 14 which matches the indentation 31 which is present on the inner top of the bowl 39 constituting the outer element 30 of the cap itself. By matching together the outer element 30 and the inner one 10 and by applying a slight axial pressure, rim 14 is pressed into the indentation 31, thereby insuring the connection between the two elements. The ensuing connection is such as to guarantee a stable connection of the two elements without, however, preventing their mutual rotation around the vertical axis they have in common. At the moment when the outer element 30 and the inner one 10. are matched together, the central push-button 20 represented in Fig. 3 is inserted between them. As can be observed in Fig. 1, it is arranged coaxially between the outer element 30 and the inner one 10 of cap 1 and it is kept in position by the frustum-shaped central protrusion 16, which is part of bottom 9 of the inner element 10 and which penetrates into the cylindrical central seat 21 of push-button 20. It will also be observed that the cylindrical central seat 21 presents a series of lengthwise slits, such that, when the cylindrical central seat 21 is pressed on the frustum-shaped central indentation 16, the extensions 23 tend to push outwards, thereby exerting an elastic push upwards on the central push-button 20. After the cap 1 has been assembled, it presents itself as illustrated in Fig. 1, wherein the inner element 10 is coupled with the outer element 30 and the central push-button 20 is comprised between the two with its cylindrical central seat 21 pressed on the frustum-shaped central indentation 16. The central push-button 20 with its annular outer surface 24 is latched in an undercut against the central outer ring 34 of the outer element 30. In Fig. 3 it can also be observed that the central push-button 20 presents a series of notches 25 arranged in the peripheral radial circumferential direction and a series of teeth 26 arranged frontally and turned against the flat annular surface 17 of the toroid indentation 8 of the inner element 10 with which it is matched. The inner element 10, in turn, presents on its flat inner surface 17 a number of teeth 18 counterposed to the teeth 26 of the central push-button 20, while the outer element 30 presents, in correspondence with the inside of its annular surface 33, three gills 35 arranged preferably at 120 x in relation to each other. When the cap 1 is assembled, the peripheral teeth 25 of the central push-button 20 are engaged with the gills 35 of the outer element 30, while the frontal teeth 26 of the same push-button are facing the teeth 18 of the inner element 10, the teeth 25, 26 and 18 being provided with appropriate chamferings which are meant to make their coupling easier. The assembly of cap 1 is performed by inserting the cylindrical seat 21 of the push-button 20 on the frustum-shaped indentation 16 of the inner element 10 and by forcing against the latter the outer element 30, so as to cause the ring-shaped rim 14 of element 10 to enter into the indentations 31 of element 30, thereby insuring their connection, without preventing their mutual rotation. Thus the central push-button 20 and, more particularly, its cylindrical seat 21, is forced against the frustum-shaped protrusion 16, so that the ensuing elastic reaction presses its annular surface 24 to latch against the central inner ring 34 of the outer element 30. At this point cap 1 can be tightened on the thread 43 of container 40 by rotating the outer element 30, which, in the case represented in the drawing, turns in the clockwise direction. Its projections 32 interfere against the elastic notches 13 being present on ring 15 of the inner element 10, thereby subjecting them to a stress which is conrtrary to their slumping direction, so that the inner element 10 follows the outer element 30 in its clockwise rotation and tightens with its thread 11 on the thread 43 of container 40. During this phase the central push-button 20 is rigidly connected with the outer element 30, since its peripheral teeth 25 engage the gills 35 of the outer element 30 and, therefore, it follows the latter in its rotation. As can be observed in Fig. 2, the projections 32 and the gills 35 are connected through opposite parts of the inner annular surfaces 33 with the bowl 39 constituting the outer element 30. Since the cap has been tightened, should an anti-clockwise rotation be impressed on the outer element 30, as has previously been said, this will not cause the untightening of cap 1 from container 40, since the projections 32 force the elastic notches 13 in the direction promoting their slumping, so that the outer element 30 rotates idly around the inner element 10, which remains tight on container 40. In this case, too, the central push-button 20 follows rigidly the outer element 30 during its rotation. In order to untighten cap 1, however, it suffices to exert a vertical downward pressure on surface 27 of the central push-button 20, through hole 37 obtained on surface 38 of element 30 and, at the same time, turn the outer element 30 of cap 1 in the anti-clockwise direction. By doing this, as can be observed in Fig. 6, the frontal teeth 26 of the central push-button 20 couple with the teeth 18 of the inner element 10 and, since the peripheral teeth 25 of the push-button 20 are constantly engaged against the gills 35 of the outer element 30, the anti-clockwise direction of the latter is transmitted also to the inner element 10, which can be, thefore, easily untightened. In the substance, it has been seen that, while, in order to tighten the cap, it suffices to tighten the outer element 30, thereby achieving the matching of the inner element 10 with thread 43 of the container, which will insure its shutting, in order to obtain the opening of the same container, it is necessary, on the other hand, to press the central push-button 20 and, at the same time, to rotate the outer element 30 of the cap in the direction opposite to the previous one. It can easily be understood that only the co-ordination of the two movements will allow the opening of the container, which is practically impossible for children or mentally handicapped persons to achieve. It can also be understood how thread 11 obtained on element 10 allows, as can be observed in the Figs. 1 and 6, to reduce to a minimum the radial overall dimensions of container 40 after cap 1 has been applied. The cap according to the invention can be provided with a safety seal, suited to guarantee that the container and, above all, its contents have not been tampered with before the sale. In view of this purpose it will be enough, during the manufacturing process, to have a closing disc 60 over the central hole 37, said disc having a pre-determined breaking point in correspondence with the points 61 joining it to the outer element 30 itself, as can be observed in Fig. 7. The assembly of cap 1 occurs exactly as previously described, that is by positioning the central push-button 20 on the frustum-shaped projection 16 and, thereafter, pressing the outer element 30 over the inner element 10. At this point the cap can be tightened on container 40. Since, based on what has previously been described, the untightening of cap 1 can only occur by pressing the push-button 20 and by rotating, at the same time, the outer element 30, it can be understood that the breaking of disc 60 constituting the safety seal is an indispensable requisite to reopen container 40 after it has been filled and sealed by the manufacturer. The integrity of seal 60, offers the consumer a warranty that the contents have not been tampered with after the container has been sealed. On the basis of what has been described, it can be understood how the safety cap according to the invention reaches all the proposed purposes. First of all, the main purpose of producing a safety cap minimizing the overall dimensions of the container on which it is applied, particularly of containers having an essentially cylindrical shape, has been reached. Thus the cap of the invention also fulfils the purpose of optimizing the usable volumes in the paking. The purpose of obtaining a safety cap, suited to resist the intentional and incautious opening particularly on the part of children or mentally handicapped people, has also been reached. It has also been seen how easily the cap can be provided with a seal, suited to offer to the final consumer a warranty of the integrity of the package and, therefore, of the contents of the container. Obviously the cap of the invention may obtain several variations concerning, for instance, the number of teeth and projections, or the number of gills or the shape of the surfaces of the outer element 30 and the tightening thread, without exceeding, however, the scope of the present invention.

Claims: A safety cap, suited to be tightened on a container neck having an essentially cylindrical shape, comprising: an inner element (10) with a circumferential thread (11); an outer element (30) placed on the inner element (10) which consists of an inverted bowl having a circular cross-section (39) presenting a flat surface (38) with a through-going coaxial hole (37); a central pushbutton (20) comprised between the inner and outer elements (10, 30), lodged within the through-going hole (37) obtained in the center of the flat surface (38) of the outer element (30); interference means provided on the inner element (10), on the outer element (30) and on the central pushbutton (20), suited to block the outer element (30) and the inner element (10) each other when the central pushbutton (20) is pushed so as to permit the untightening of the safety cap from the container by rotation of the outer element (30); means for connecting the inner element (10) with the outer element (30) and permitting the reciprocal rotation of said elements, characterized in that the inner element (10) consists of two concentrical rings (12,15) connected together through a flat ring (19), the outer ring (12) presenting an external thread (11) and the inner ring (15) presenting elastic notches (13) and a closing bottom (9) having a central frustumshaped indentation (16) and a concentric surrounding toroidal indentation (8) with teeth (18) on a flat annular surface (17) thereof. A safety cap according to claim 1), characterized in that the central pushbutton (20) has an essentially circular shape and presents a central cylindrical seat (21) and a number of teeth (25,26) arranged in correspondence with its periphery and with one of its flat surfaces. A safety cap according to claim 1), characterized in that the means for connecting the inner element (10) to the outer element (30) permitting the reciprocal rotation is a circular rim (14) protruding from the external annular surface of the inner element (10) inserted into an annular indentation (31) present on bottom of the bowl (39) of the outer element (30). A safety cap according to one of the preceding claims, characterized in that the central cylindrical seat (21) of the central pushbutton (20) matches the frustumshaped central indentation (16) of the inner element (10). A safety cap according to claim 4), characterized in that the matching between the central cylindrical seat (21) of the central pushbutton (20) and the frustumshaped central indentation (16) of the inner element (10) is made elastic by extensions (23) and vertical slits (22) obtained on the lateral walls of the central cylindrical seat (21) of the pushbutton (20). A safety cap according to claim 1, characterized in that the non-rotatable connection between the outer element (30) and the inner element (10) of the cap (1) in the tightening direction of the container (40) is obtained through the interference of the vertical projections (32) of the outer element (30) with the elastic notches (13) of the inner element (10). A safety cap according to claim 1, characterized in that the non-rotatable connection between the outer element (30) and the inner element (10) of the cap (1) in the untightening direction is obtained through the interference of the vertical grills (35) of the outer element (30) with peripheral teeth (25) of the central pushbutton (20) and of frontal teeth of said central pushbutton with an equal number of frontal teeth (18) of the inner element (10). A safety cap according to claim 1, characterized in that the annular pressing surface (27) of the central pushbutton (20) is accessible through said throughgoing hole (37) obtained in the center of the flat surface (38) of the outer element (30). A safety cap according to claim 1, characterized in that the safety seal consists of a disc (60) lodged in said throughgoing hole (37) of the outer element (30) and connected with the latter by extensions (61) which will break under pressure.

Inventors: SANTAGIULIANA, EVANS
Applicants: TAPLAST S.N.C. DI EVANS SANTAGIULIANA & C.
Application year: 1988
Main classification: B65D55
IPC codes: B65D50