PANEL FOR CATHODE RAY TUBE

Abstract: PCT No. PCT/JP88/00786 Sec. 371 Date Feb. 26, 1990 Sec. 102(e) Date Feb. 26, 1990 PCT Filed Aug. 8, 1988 PCT Pub. No. WO90/01790 PCT Pub. Date Feb. 22, 1990.A cathode-ray tube panel, wherein the outer surface (12) of the cathode-ray tube panel (10) is made in the form of a roughened surface (14) having microscopic irregularities and the roughened surface is formed with a thin electrically conductive film (15) made of SnO2 and Sb2O3, thereby making the panel both antistatic and antireflective.

Description: This invention relates to a cathode-ray tube panel or face plate, and more particularly it relates to a cathode-ray tube panel having both antistatic and antireflective properties imparted to its outer surface and also to a method for producing the same. Generally, a cathode-ray tube operates with a high voltage applied thereto, with the result that static electricity is generated on the outer surface of the panel upon switching or at other times, such static electricity causing dust to stick to the outer surface of the panel to degrade visibility or giving shock to a person when his hands touch the outer surface of the panel. There is another problem that incident light is reflected by the outer surface of a cathode-ray tube panel, also degrading visibility. Therefore, in cathode-ray tubes, particularly those for display purposes, it is desired to impart antistatic and antireflective properties to the outer surface of the panel. For example, provision of a transparent electrically conductive metal film of tin oxide Sn0₂ on the back surface of a panel to prevent buildup of static electricity is disclosed in Japanese Utility Model Publication No. 8515/1969 and Japanese Patent Application Disclosure No. 94337/1984. Such Sn0₂ film, however, can be a cause of reflection of light on the front surface of the panel. Although various suggestions intended to prevent either buildup of static electricity or reflection of light have heretofore been made, there has no cathode-ray tube panel which achieves prevention of both buildup of static electricity and reflection of light. Wo88/02547 discloses a display screen with reduced electrostatic field. This display screen has applied to it a thin film which contains Sn0₂ and Sb₂0₃ in a weight ratio of from 99:1 to 91:9, preferably 95:5, and which is earthed. The display screen is made by applying an aqueous solution which has been prepared from a tin (IV) halide compound and an antimony (III) halide compound in a weight ratio of from 99:1 to 91:9, preferably 95:5, and from which hydrogen halide formed has been removed, to the display screen in the form of a thin film which is dried and connected to earth. EP-A-0131341 discloses the screen of a display tube which has improved antireflective properties and a method of making the screen antireflective. The outer surface of the screen is mechanically roughened in conformity with specific requirements and subsequently an antireflective coating of constant thickness is applied to the roughened surface. According to one aspect of this invention, there is provided a cathode-ray tube panel of glass, wherein the outer surface is roughened to have microscopic irregularities, the roughened surface being formed with an electrically conductive film having a thickness ranging from 1nm (10 Å) to 50nm (500 Å) and made mainly of Sn0₂ with Sb₂0₃ added thereto, the average diameter of the irregularities of the roughened surface ranging from 3 µm to 40 µm, the average depth of the irregularities of the roughened surface ranging from 0.3 µm to 2 µm, the amount of sb₂0₃ with respect to the amount of Sn0₂ ranging from 0.1% to 4%. According to another aspect of this invention, there is provided a method of producing cathode-ray tube panels, comprising the steps of press-molding a panel of predetermined shape from molten glass, roughening the outer surface of the panel to impart microscopic irregularities thereto such that the average diameter of the irregularities of the roughened surface ranges from 3 µm to 40 µm and the average depth of the irregularities of the roughened surface ranges from 0.3 µm to 2 µm, preheating the panel to a temperature ranging from 400 oC to 500°C, blowing vapor of tin oxide and antimony oxide against the outer surface of the panel to form a film having a thickness ranging from 1nm (10 Å) to 50nm (500 Å) and slowly cooling the panel. An embodiment of the invention will now be described with reference to the accompanying drawings. Fig. 1 is a side view, partly broken away, of a cathode-ray tube panel; Fig. 2 is an enlarged sectional view of the principal portion of an embodiment of the invention; Fig. 3 is a microphotograph showing a roughened outer surface of a panel before it is formed with an electrically conductive film, and Fig. 4 is a graph showing the relation between the thickness of an Sn₂ film on the outer surface of a panel and reflectivity. Fig. 1 shows a cathode-ray tube in its entirety, wherein a glass panel 10 and a funnel 11 are fused together or fritted-glass-sealed together. The panel 10 has an outer surface 12 and an inner surface 13. Fig. 2 is an enlarged principal sectional view showing an embodiment of the invention, wherein the outer surface 12 of the panel 10 is made in the form of a roughened surface 14 having microscopic irregularities, said roughened surface being coated with a thin electrically conductive film 15 made mainly of tin oxide Sn0₂ while retaining the shape of the irregularities of the roughened surface 14. The material of the film 15 consists mainly of tin oxide Sn0₂, with a slight amount of antimony oxide sb₂0₃ added thereto. This is for the purpose of reducing the electric resistance of the film 15, the amount of Sb₂0₃ added ranging from 0.1% to 4%, preferably from 0.2% to 2% with respect to Sn0₂. From the standpoint of antireflective effect, the irregularities of the roughened surface 14 (Figs. 2 and 3) forming the outer surface of the panel 10 would have an average diameter of not less than 3 µm and an average roughness R of not more than 2 µm; however, it is preferable that the average diameter be not more than 40 µm (desirably not more than 20 µm) and the average roughness R be not more than 2 µm (desirably not more than 1 µm). Outside these ranges, resolving power would be reduced to the extent that the product can no longer be put to practical use. The thickness of the film 15 ranges from 1 nm (10 Å) to 50nm (500 Å) preferably from 5nm (50 Å) to 15nm (150 Å), while the film resistance should properly range from 10⁸ to 10¹¹ Ω/▭ . If the film thickness is less than 1nm (10 Å), the resistance would be too high to provide sufficient antistatic effect, while if the film thickness exceeds 15nm (150 Å), the reflectivity of the panel glass would be increased to the extent of making it difficult to see images. If the film thickness exceeds 50nm (500 Å), not only would reflectivity be increased to the extent of losing the antireflective effect provided by the roughened surface but also color shading would be caused in images, thus making the panel no longer useful. The relation between film thickness and reflectivity can be understood from Fig. 4 which shows reflectivity where comparison is made between an uncoated, or mirror-surfaced panel and panels coated with Sn0₂ films of different thicknesses. The intensity of reflected light from a cathode-ray tube panel identified by the following factors was measured using a gonio-photometer; it was found that with a value of 100 assigned to the intensity of reflected light from a panel having mirror-polished outer surface, a value of 20 was obtained, proving that a satisfactory antireflective effect had been attained. Film material: 90.6% Sn0₂, 0.4% Sb₂0₃ Film thickness: 10nm (100 Å) Panel surface: average diameter 8 µm average roughness 0.8 µm A method of producing a cathode-ray tube panel according to the invention will now be described. The panel is fabricated from molten glass by press molding known per se. And sand is blown against the mirror-polished outer surface of the panel and then the panel is immersed in an etching solution of sulfurous acid. Thereby, the outer surface of the panel takes the form of a roughened surface having microscopic irregularities. The same result may also be obtained by immersing the mirror-polished outer surface of the panel in a solution of ammonium fluoride and then in a solution of hydrofluoric acid or fluorosulfric acid. Other methods of forming a roughened surface includes a solely mechanical method and a method in which the pattern of the roughened surface of a metal mold is transferred to a glass molding during the glass molding step. The next step is to form a thin electrically conductive film on the roughened surface of the panel. A chemical vapor deposition process is most suitable for this step. For example, a gas resulting from heating and vaporizing a mixture of dimethyltin dichloride (CH₃)₂ SnCl₂ and antimony trichloride SbCl₃ is blown against the outer surface of the panel, followed by gradual cooling to form a thin film. Said preheating should be controlled so that the panel temperature immediately prior to the blowing of vapor ranges from 400°C to 500°C, preferably from 430°C to 470°C. Without being restricted by this example, other organic or inorganic tin compounds may be used, and film formation may be effected by using an immersion method, spinning method or the like. After the outer surface of the panel has been roughened to have microscopic irregularities as described above, a thin film is formed on said roughened surface while retaining the shape of the irregularities, thereby providing a cathode-ray tube panel having both antistatic and antireflective properties. In addition, of the outer surface of the panel, only the front effective area is sufficient for the place where the electrically conductive film 15 is to be provided for antistatic purposes; however, it may be extended to cover the lateral surface, as is the case with the arrangement shown in Fig. 1. In that case, the electrically conductive film 15 will be electrically connected to a metal band 16 installed on the lateral surface for ensuring prevention of explosion and is thereby grounded; thus, this is advantageous since the need for a separate grounding element is saved.

Claims: A cathode-ray tube panel of glass, wherein the outer surface is roughened to have microscopic irregularities, the roughened surface being formed with an electrically conductive film having a thickness ranging from 1nm (10 Å) to 50nm (500 Å) and made mainly of Sn0₂ with Sb₂0₃ added thereto, the average diameter of the irregularities of the roughened surface ranging from 3 µm to 40 µm the average depth of the irregularities of the roughened surface ranging from 0.3 µm to 2 µm, the amount of sb₂0₃ with respect to the amount of Sn0₂ ranging from 0.1% to 4%. A cathode-ray tube panel as claimed in claim 1, wherein the electrically conductive film is formed on the entire outer surface of the panel. A cathode-ray tube panel as claimed in claim 1, wherein the thickness of the electrically conductive film ranges fron 5nm (50 Å) to 15nm (150 Å). A method of producing cathode-ray tube panels, comprising the steps of press-molding a panel of predetermined shape from molten glass, roughening the outer surface of the panel to impart microscopic irregularities thereto such that the average diameter of the irregularities of the roughened surface ranges from 3 µm to 40 µm and the average depth of the irregularities of the roughened surface ranges from 0.3 µm to 2 µm, preheating the panel to a temperature ranging from 400 oC to 500°C, blowing vapor of tin oxide and antimony oxide against the outer surface of the panel to form a film having a thickness ranging from 1nm (10 Å) to 50nm (500 Å) and slowly cooling the panel. A method of producing cathode-ray tube panels as claimed in claim 4, wherein the preheating is controlled so that the temperature of the panel immediately prior to the blowing of vapor ranges from 430°C to 470 °C . A method of producing cathode-ray tube panels as claimed in claim 4 wherein the outer surface of the panel is roughened by immersing the outer surface of the panel in a solution of ammonium fluoride and then in a solution of hydrofluoric acid or fluorsulfuric acid.

Inventors: DAIKU NOBUTAKA, OKADA KEISUKE, DAIKU, NOBUTAKA, OKADA, KEISUKE
Applicants: NIPPON ELECTRIC GLASS CO, NIPPON ELECTRIC GLASS COMPANY, LIMITED
Application year: 1988
Main classification: H01J29
IPC codes: H01J29