A METHOD AND A DEVICE FOR METERING A LIQUID MATERIAL

Abstract: In order to meter material (201) being applied to, for instance, a pattern board (140) a material supply (112) is connected to a nozzle (111) through a soft hose segment (203). This is supported by base or cradle (210) performing a movement forwards and backwards around a bearing (211). In this movement forwards and backwards the hose (203) will be engaged with an inlet cutting off body (221) and an outlet cutting off body (224) and a press head (230). This latter parts are protruding portions being mounted in a house (220). By giving these protruding portions suitable sizes in relation to the swinging movement of the cradle (210) inlet valve function and outlet valve function as well as a pressing out effect by means of the press head (230) are obtained. Furthermore, on the same time the movements of the nozzle (111) upwards and downwards are obtained.

Description: A method and a device for metering a liquid material The present invention relates to a method and a device for metering liquid material, especially for applying viscous material such as pastes, adhesives and similar material in metered amounts. More particularly, the invention is intended to satisfy the need of being able to apply, in a high speed, small volumes of adhesives, tin paste and other material on a target surface which normally is flat. An important application of the invention is applying of soldering paste to circuit boards. When surface mounting components on a circuit board, it is required that all soldering isles, before mounting the components, are provided with an amount of soldering paste adapted to the component legs of said soldering isle. In performing this it is also required that the applied volume of each soldering isle can be adjusted to the requirements of the actual size of the isle and that the applied volumes are kept within certain tolerances. To be able to be in pace with succeeding mounting machines a very high capacity is required. An ordinary integrated circuit of the type SOL- 20 can in many systems be mounted in 1 - 2 seconds. To be able to have th same speed a soldering paste applying machine must place 20 soldering paste points in 1 - 2 seconds or 20 - 10 paste points per second. Hereinafter the designation "material" will be used for the various liquid materials which can be used with the invention. These liquid materials are especially viscous materials as soldering paste and glue. Available equipment for pointwise application has low speed. Most machines are based on the fact that a predetermined pressure is used during an adjustable time for expressing the material through a pipe or a nozzle having a predetermined inner diameter, which gives a low repeatability. Those few systems using some form of volume determination with mechanical methods have heavy volume determining heads being transported upwards and downwards for each point to be applied. This gives slow movements and a low capacity. Instead of applying soldering paste pointwise screen printing is normally used instead, but this will produce long set up times. The same method is also sometimes used for other materials, e.g. glue. The purpose of the invention is to produce a method and a device making it possible to apply or meter material, with a relatively high speed, in small points having volumes, which can be -chosen within certain limits, and with a good repeatability for the volume chosen. This is produced by means of the method and the device, the various features of which are defined by the accompanying claims. Thus it is suggested that a soft hose is used, i.e. a hose which can be compressed to enable expressing the material which is present within the hose. In order to obtain a metered amount inlet and outlet valves are provided for the hose. In addition some type of arrangement is provided to compress the hose with a determined and periodical stroke when material is to be appl ed to a surface. The outlet end of the hose is connected to a suitable nozzle. Further the other end of the hose, its inlet end, is connected to a material supply. The compressing device is preferably a stamp-like element or press head moving forwards and backwards, preferably perpendicularly to a longitudinal axis of the hose in such a way that the front surface of the press head will contact the hose during part of the stroke. The stroke of the press head can naturally be adjustable to enable metering different volumes. In order to make the effect of the compressing device effective the hose is advantageously mounted on a rigid base or first part. The compressing device is mounted on a second part carrying protruding portions contacting the wall of the hose on suitable times, in this way constituting at least one of the inlet and outlet valves. The first part and the second part are for this purpose movable in relation to each other and their movement is controlled in such a way that the pressing surface of the compressing device and the engaging surface on the different protruding portions will contact the wall of the hose on suitable times. The compressing device is also formed by a portion projecting from the second part. The protruding portions of the second part forming at least one of said outlet and inlet valves, are more or less shaped with acute angles and are conveniently spring loaded in such a way that they are able to press into the soft hose with a force sufficient to cut off the material flow through the hose, not making this force so great that it can damage the surface of the hose. In the specialized form of the invention there are protruding cams mounted on the second part, these forming the inlet and the outlet valve respectively. Between these cams there is another protruding portion forming the compressing device or the press head. The second part is rigidly mounted to the frame of the machine and the first part performs a swinging movement forwards and backwards about a swinging axis being substantially perpendicular to the hose. Naturally, also the opposite .arrangement, that is with a fixedly located first part and a swingable second part, may be used. However, when the first part performs the said swinging movement forwards and backwards, the nozzle can also preferably be rigidly mounted on the movable part. When this device is operating, also the nozzle will move alternately upwards and downwards, for instance with a stroke length of 5 mm. This distance is sufficient to make it possible that the expressed material, in the movement of the nozzle upwards, will be separated from the material remaining inside the nozzle. Further, also the valve functions are obtained in the same movement and by the same device which lifts and lowers the nozzle, and this swinging movement and movable part can also produce the pressure for ejection of the material. The device will in this way have a simple structure and the movable part of the device will have a small mass. These advantages are also present when the nozzle is mounted on the movable part, and, for instance, only one of the compressing device, the inlet valve device and the outlet valve device comprises projecting portions on the fixedly located part or even on the movable part. If the displacement of the press head relative to the hose is not sufficient to expel the intended amount of material from the hose length, the press head may be ovably mounted in relation to the second part and may be given an extra stroke displacement by means of a driving motor. In order to obtain a determined stroke length the press head could be mounted on a bar being slidable in relation to the second part inside a bore and being provided with shoulders cooperating with abutment surfaces on the second part. Furthermore, one of these abutment surfaces may have an adjustable position. The hose length or segment used is for instance a plastics hose of a conventiently high quality. The invention will now be described with reference to the accompanying drawings on which Figure 1 shows an embodiment of a glue or soldering paste applying machine according to the invention, Figure 2 shows sectionally the metering mechanism of the machine in Figure 1, the mechanism being shown in a position for pressing out a predetermined amount of material, Figure 3 shows schematically the positions of the valve parts in relation to the hose when filling new material into the hose segment. In Figure 1 is shown a glue or soldering paste applying machine and in this machine the main part is an applying device 110. This is mounted on a carriage 120 being movable along a path 130 and can be driven by means of a motor 131 along this path, the direction of which is called the x-direction. The exact construction of the elements 130, 131 are not essential to the invention. Material is applied by means of a needle nozzle 111 to a target 140, which can be an electronical pattern board. The material is preserve in a container or a material supply 112. Apparently the pattern board 140 must be able to be displaced in a direction, the y-direction, extending in the horizontal plane and being perpendicular to the x-direction, i.e. to the path 130. If this is done b means of either the methods that the board or the path is movable in the y-direction, is not relevant to the invention. Further, the applying device or head 110 is movable vertically by means of a motor 121. In addition there is a distance measurement device 150 measuring the level of the pattern board 140 in relation to the applying device 110. In an embodiment of the distance measurement device 150 there is on this measuring device a feeler rod 151 which can be lowered to check the distance of the head 110 and the pattern board 140. In Figure 2 is shown in detail a section of the applying device 110. Here is shown material 201 filled into the container 112. The " container 112 has its top part connected to a pressure source through a hose 202 in such a way that a suitable positive pressure acts on the top surface of the material 201. The container 112 has its outlet end connected to a flexible hose or turbine segment 203 through a hose 202. The hose length 203 is supported by a base or first part 210 in such a way that the various elements, being explained hereinafter, are arranged adjacent the hose length 203 and can operate both as expressing devices and as shutting off valve devices for the hose length. The elongated base 210 is further pivotably mounted about a shaft 211 which extends perpendicularly to the longitudinal axis of the hose 203 and may pass through a point close to this longitudinal axis. The base 210 and the hose length 203 connected thereto are given a movement forwards and backwards about the swinging axis 211. This is done by the method that the base 210 is connected to a linkage arm 211 having its other end excentrically mounted on a rotating disc 213. This is driven by means of motor, not shown. ! The outlet end of the hose length 203 is, further, connected to the outlet nozzle or the needle nozzle 111 and this nozzle is attached to the base 210. The free wall surface of the hose 203 cooperates with various protruding portions mounted in a fixedly located housing or second part 220. In this housing 220 an inlet cutting off body 221 is slideably mounted, this body having, at its rear end, a shoulder or projecting locking element and cooperating at this end with one end of a helical compression spring 223. The spring 223 has its other end supported by an abutment means, not shown, mounted inside the housing 220. The valve cutting off body 221 has its front end shaped in a convenient way to be able to cooperate with the hose 203 in such a way that material flow is prevented through this hose when the valve cutting off body 221 is in a heavy engagement with the hose. Thus the front end of the inlet cutting off body may be shaped tapering, for instance with a V-shape having a somewhat rounded point, seen from the side. The front part of the inlet cutting off body 221 slides in a bore of the housing 221, this bore being shaped, at its rear end, as a bore having a larger diameter, receiving the abutment element 222. By means of cooperation of the abutment element 222 and the shoulder being formed in passing between said two diameters, the valve body part 221 is prevented from being loosened from its bore and is also given a determined resting position when this part is not engaged with the hose. An outlet cutting off body 224 constructed in the same way is also in the same way mounted in the house 220. The location of the inlet cutting off body 221 and the outlet cutting off body 224 is such that these can cooperate with the hose on places being located closer to the inlet and the outlet respectively of the hose. For cooperation with the hose in a place between the valve bodies 221 and 224 a meter press or press head 230 is provided. The press head 230 is arranged on a thinner cylindrical bar passing through a hole of the housing 220 and having at its other end a shoulder or protruding abutment element 234. The bar of the press head 230 is movable in the house 220 between those positions in which the two abutment surfaces bein formed by the rear side of the press head 230 and the top shoulder 234 respectively will contact abutment surfaces on the housing 220. The press head 230 is displaced to its projected or lower position as seen in the figure, by activating an electrically driven solenoid 231. Other linear driving means can also be used such as a voice coil drive, a piston cylinder unit driven by fluid, a rack drive. The rear shoulder 234 on the bar of the press head 230 thus cooperates with that surface of the house 220, whis forms a stop for the movement downwards of the press head 230. This surface can be adjustable and may for instance be constituted by a bushing 232 tapped inside the housing 220, this bushing for instance bein susceptible to be turned by a regulating motor 230 and a suitable transmission a convenient length to give the press head 230 a correct stroke. In the case shown in Figure 2 the first part or cradle 210 is in the end position where the nozzle tube 111 is in its low position. In this case material is applied to the target 140. The inlet cutting off body 221 forms together with the ability of the hose to be compressed an inlet valve which is closed. The spring 223 is in this case sufficiently strong to enable a sufficient cutting off by means of the valve being formed by the elements 203 and 210 and 221. Furthermore, in this position the outlet cutting off body 224 is not engaged with the hose 223. No valve effect is thus obtained at the outlet end of the hose 203. An outlet valve is in other cases consti uted by the outlet cutting off body 224 together with the ability of the hose 203 to be compressed against the base 210. The excentric disc 213, however, will rotate all th time, this meaning that the cradle 203 will perform its movement forwards and backwards. During a suitable time period, for instance as is shown in Figure 2, the driving means of the metering press 230 is activated by the solenoid 231. The stroke length of the metering press 230 is determined, as has been mentioned above, by the shoulder 232. When the lower surface of the press head 230 will contact the wall of the hose 203, an amount of material will be expressed from the hose and therefrom to the nozzle 111 and further out to the target 140. The volume applied can be adjusted by varying the stroke distance of the metering press 230, for instance as is shown by a change of the abutment surface belonging to the rear shoulder. Instead of a solenoid 231 may, as has been mentioned above, for instance, a pneumatically operated piston cylinder unit be used. In certain cases the metering press 230 may be fixed relative to the house 220 during all of the applying cycle. The excentric means 230, however, will rotate on and thereby the inlet cutting off body 221 will be released from its engagement with the hose 203, after which in the other end position of the swinging movement of the cradle 210, the outlet cutting off body 224 instead will engage with the surface of the hose 230 to cut off the material flow out from the outlet end of the hose 230. In this case the hose 203 could expand again and be filled with material from the container 212, the material of which is easily injected into the hose 203 by the fact that a slight overatmospheric pressure is acting on the surface of the material supply 201. The positions of the valve bodies for this case are shown in Figure 3.

Claims: Cl aims. 1. A method for applying material such as pastes, adhesives and similar substances in metered amounts comprising that a soft hose having an inlet end and an outlet end are used, the inlet end being connected to a material supply and the outlet end being connected to an applying nozzle, that an inlet valve device and an outlet valve device are arranged for said hose, these valve devices being located adjacent the inlet end and the outlet end, respectively, of said hose or being located upstrea s and downstreams, respectively, of a material flow through said hose, that a compressive device is arranged between the inlet valve device and the outlet valve device, the compressive device being arranged to compress a portion of the hose between the valve devices, that for this compression the outlet valve device is kept open and the inlet valve device closed to allow outflow of material from the hose to the nozzle and that during this the nozzle is placed on the position where material is to be applied, that during at least part of the time between the compressions the outlet valve device is kept close and the inlet valve device open to allow flowing in of new material to the hose from the material supply, characterized in that the hose is supported by a first part, that the compressive device comprises a protruding portion on a second part, that the inlet valve device and/or the outlet valve device also are constituted by protruding portions on said second part, that the first and second parts are caused to perform such a relativ movement forwards and backwards that valve operation and compressing function are obtained on the times intended when corresponding protruding portions on the second part are engaged with the hose. 2. A method according to claim 1, characterized in that the protruding portion on the second part, which forms the compressive device is given a further movement during a suitably chosen time period in such way that it will project longer from the second part, whereby a heavier compressive effect is obtained. 3. A method according to one of claims 2 to 3, characterized in that one of the two parts are caused to perform a swinging movement forwards and backwards and that the other one of the two parts is fixed. 4. A method according to claim 3, characterized in that only the first part is caused to move. 5. A method according to claim 5, characterized in that the nozzle is given a movement upwards and downwards by the fact that it is attached to the first part. 6. A method according to one of claims 1 to 5, characterized in that the protruding portions constituting the inlet and/or outlet valve devices are spring loaded. 7. A method according to one of claims 1 to 6, characterized in that the protruding portions act approximately perpendicularly to the axis of the hose. 8. A device for applying material such as pastes, adhesives and similar substances in metered amounts comprising a nozzle, a material supply, from which material is arranged to flow, a soft hose, which has an inlet end connected to the material supply and through this end receives material and has an outlet end connected to the nozzle, and inlet valve device and outlet valve device being arranged for the hose, these devices being located adjacent the inlet end and the outlet end, respectively, of the hose or are located upstreams and downstreams, respectively, of the material flow through the hose, a compressive device being arranged between the inlet valve device and the outlet valve device, the compressive device being arranged to compress a portion of the hose between the valve devices, the outlet valve device for this compression being arranged to be open and the inlet valve device to be closed to allow outflow of material from the hose to the nozzle and during at least a part of the time between the compressions the outlet valve device being arranged to be closed and the inlet valve device open to allow new material flowing into the hose from the material supply, characterized in that the hose is placed on a first part, that the compressive device comprises a protruding portion on a second part, that the inlet valve device and/or the outlet valve device also are constituted by protruding portions on the second part, that the first and second parts are arranged to perform such a relative movement that valve operation and compressive function are obtained on the times intended, when the corresponding protruding portion on the second part are engaged with the hose. 9. A device according to claim 8, characterized in that the protruding portion on the second part which constitutes the compressive device is movably mounted in the second part and is connected to a drivin device in such a way, that it during suitable time periods can be made to protrude longer from the second part, whereby the compressing function ca be reinforced. 10. A device according to one of claims 8 to 9, characterized in that one of the two parts is arranged to perform a swinging movement forwards and backwards about an axis and that the other one of the two parts is fixed. 11. A device according to one of claims 8 to 10, characterized in that the first part is movable and the second part is fixed. 12. A device according to one of claims 10 to 11, characterized in that the nozzle is attached to the movable part and in such a position and in such a direction in relation to swinging axis of the movable part, that the nozzle during the operation of the device performs a movement alternately upwards and downwards to apply material in the lower position and to be displaced to a new application place in the upper position. 13. A device according to claim 12, characterized in that the outlet direction of the nozzle is substantially perpendicular to the longitudina direction of the soft hose. 14. A device according to one of claims 8 to 13, characterized in that the protruding portions which constitute the inlet and/or outlet valve devices are spring loaded and thus will be moved away, against the action of springs, when being in engagement with the hose. 15. A method for applying material such as pastes, adhesives and similar substances in metered amounts comprising that a soft hose having an inlet end and an outlet is used, the inlet end being connected to a material supply and the outlet end being connected to an applying nozzle, that an inlet valve device and an outlet valve device are arranged for the hose, these valve devices being located adjacent the inlet end and the outlet end of said hose or being located upstreams and downstreams, respectively, of a material flow through the hose, that a compressive device is located between the inlet valve device and the outlet valve device, the compressive device being caused to compress a portion of the hose between the valve devices, that for this compression the outlet valve device is kept open and the inlet valve device closed to allow outflow of material from the hose to the nozzle and that the nozzle during this is placed on position where the material is to be applied, that during at least part of the time between the compressions the outlet valve device is kept close and the inlet valve device open to allow new material flowing into the hose from the material supply, characterized in that the hose is supported by a first part, that the compressive device and/or the inlet valve device and/or the outlet valve device are constituted of protruding portions on a second part, that the first and second part are caused to perform such a relative movement forwards and backwards that compressive function and/or inlet valve operation and/or outlet valve operation are obtained on the times intended, when the corresponding protruding portions on the second part are engaged with the hose, that the nozzle is given a movement upwards and downwards by the fact that it is rigidly connected to one of the two parts, which moves. 16. A method according to claim 15, characterized in that when there is a protruding portion on the second part which constitutes the compressive device this portion is given an additional movement during a suitably chosen time period in such a way that it will protrude longer from second part, whereby a heavier compressing action is obtained. 17. A method according to one of claims 15 to 16, characterized in that one of the two parts are caused to perform a swinging movement forwards and backwards and the other one of the two parts is fixed. 18. A method according to one of claims 15 to 17, characterized in that the protruding portions which constitute the inlet and/or the outlet valve devices are spring loaded. 19. A method according to one of the claims 15 to 18, characterized in that the protruding portions act approximately perpendicularly to the axis of the hose. 20. A device for applying material such as pastes, adhesives and similar substances in metered amounts comprising a nozzle, a material supply, from which material is arranged to flow, a soft hose, the inlet end of which is connected to the material supply and receives material through this end and the outlet end of which is connected to the nozzle, an inlet valve device and an outlet valve device being arranged for the hose, these val e devices being arranged adjacent the inlet end and the outlet end of the hose or being located upstreams and downstreams respectively, of the material flow through the hose, the compressive device being located between the inlet valve device and the outlet valve device, the compressive device being arranged to compress a portion of the hose between the valve devices, the outlet valve device during this compression being arranged to be open and the inlet valve device to be closed to allow outflow of material from the hose to the nozzle and during at least part of the time of the compressions the outlet valve device being arranged to be closed and the inlet valve device open to allow new material flowing into the hose from the material -supply, characterized in that the hose is arranged on a first part, that the compressive device and/or the inlet valve device and/or the outlet valve device are constituted by portions protruding from a second part, that the first and second part are arranged to perform such a relative movement that compressive function and/or the inlet valve operation and/or outlet valve operation are obtained on the times intende when the corresponding portions protruding from the second part are in engagement with the hose, that the nozzle is rigidly arranged on one of the two parts, which moves, and in such a position and in such a direction, that the nozzle during the operation of the device performs a movement alternately upwards and downwards. 21. A device according to claim 20, characterized in that when there is a portion, which protrudes from the second part and constitutes a compressive device, this is movably mounted in the second part and is connected to a driving device in such a way, that it during suitable time periods can be caused to protrude longer from the second part, whereby the compressive function can be reinforced. 22. A device according to one of claims 20 to 21, characterized in that one of the two parts is arranged to perform a swinging movement forwards and backwards about an axis and that the other one of the two parts is fixed. 23. A device according to claim 22, characterized in that the outlet direction of the nozzle is substantially perpendicular to the longitudinal direction of the soft hose. 24. A device according to one of claims 20 to 23, characterized in that the first part is movable and the second part is fixed. 25. A device according to one of claims 20 to 24, characterized in that the protruding portions which constitute the inlet and/or outlet valve device are spring loaded and thus will be displaced away, when they contact the hose.

Inventors: STRIDSBERG LENNART, STRIDSBERG, LENNART
Applicants: MYTRONIC AB
Application year: 1988
Main classification: B05C5
IPC codes: B05C5, B05C11, G01F11