PROCESS OF PREPARING OPTICALLY ACTIVE ALCOHOL

Abstract: A 1,3-diketone (1 mol) of formula: wherein R¹ and R² each is C1-8 alkyl, haloalkyl, hydroxy­ alkyl, trifluoromethyl, optionally substituted phenyl-­ substituted C1-7 alkyl, alkoxycarbonyl-substituted C1-7 alkyl, C1-7 aminoalkyl, a C1-7 alkyl-substituted C1-7 aminoalkyl, optionally substituted phenyl or benzyloxy; R³ is hydrogen, halogen, C1-7 alkyl or C1-8 alkoxycarbonyl; or R¹ or R² and R³ and the C atoms therebetween form a 5- to 7-membered ring which may contain a C1-8 alkoxy­ carbonyl group or a double bond, is dissolved in amphiprotic solvent and there is added 100-1/50,000 mol of a ruthenium-optically active phosphine derivative as catalyst, e.g. of formula Ru x H y Cl z (R⁴-BINAP)₂(S) p (III) or [RuH₁(R⁴-BINAP) v ]y w (V) wherein BINAP is a specific tertiary phosphine group. The diketone is reacted with hydrogen at a pressure of 5-100 kg/cm² for 1-48 hours and there is recovered as product an optically active alcohol of the formula (II) wherein the =C=O groups have become =CH-OH, in high yield.

Description: This invention relates to a process of preparing an optically active alcohol useful as an intermediate for synthesizing pharmaceuticals, an important assistant for obtaining optically active compounds, a liquid crystal material, and the like by asymmetric hydrogenation of 1,3-diketones in the presence of a ruthenium-optically active phosphine complex as a catalyst. Known techniques for asymmetrically synthesizing optically active alcohols include a process comprising asymetric hydrogenation using baker's yeast and a process comprising asymetric hydrogenation using a specific catalyst. In particular, with respect to asymmetric hydrogenation of β-diketones to obtain optically active alcohols, it has been reported that the asymmetric hydrogenation can be carried out by using a tartaric acid-modified nickel catalyst. According to this technique, asymmetric hydrogenation of acetylacetone gives 2,4-pentanediol in an optical yield of 87%ee as disclosed in A. Tai et al., Chem. Lett. , 1049-1050 (1979). Although the process using baker's yeast produces an alcohol having relatively high optical purity, the resulting optically active alcohol is limited in absolute configuration, and synthesis of an enantiomer is difficult. The process using a tartaric acid-modified Raney nickel catalyst involves disadvantages of difficulty in preparing the catalyst and insufficient optical yield. An article in J. Organometallic Chem. 198 (1980), pp 73-80 by Bianchi et. al. describes a process for the catalytic reduction of pro-chiral ketones to their respective optically active alcohols using as catalyst ruthenium complexes of formula H₄Ru₄(CO)₈[-]-DIOP. Reduction of 1,3-diketones as used herein is not disclosed, nor the use of the particular ruthenium complexes used herein. In our EP-A-0174057 we describe tertiary phosphine complexes Ru x H y Cl z (R-BINAP)₂(S) p as defined herein below, and we disclosed that they are useful in reducing carbon-carbon double bonds enantioselectively, as in a hydrogenation or asymmetric reduction or dehydrogenation reaction. We have now found that such catalysts, which are relatively inexpensive, can be used in the selective reduction of 1,3-diketones to optically active 1,3-diols of high optical purity. The present invention relates to a process for preparing an optically active alcohol represented by formula (I): wherein R¹ and R² each represents a (C₁₋₄)alkyl group, a halo-(C₁₋₄)alkyl group, a hydroxy-(C₁₋₄)alkyl group, a trifluoromethyl group, a phenyl group, a p-chlorophenyl group, a p-(C₁₋₄)alkylphenyl group, a p-(C₁₋₄)alkoxy-carbonylphenyl group, a benzyl group, a benzyloxymethyl group or a di(C₁₋₄)alkyl-subsituted aminomethyl group; R³ represents a hydrogen atom, a halogen atom, a (C₁₋₄)alkyl group or a (C₁₋₄)alkoxycarbonyl group; or R¹ and R² or R² and R³ together with the carbon atoms therebetween form a 5- to 7-membered ring which may contain a (C₁₋₄)-alkoxycarbonyl group. which comprises enantioselectively hydrogenating a 1,3-diketone represented by formula (II): wherein R¹, R², and R³ are as defined above, in the presence of a ruthenium-optically active phosphine complex as defined below as a catalyst. The 1,3-diketone represented by formula (II) which can be used in the present invention as a starting compound specifically includes acetylacetone, 3,5-heptanedione, 4,6-nonanedione, 5,7-undecadione, 1,3-diphenyl-1,3-propanedione, 1,5-diphenyl-2,4-pentanedione, 1,3-di(trifluoromethyl)-1,3-propanedione, 1,5-dichloro-2,4-pentanedione, 1,5-dihydroxy-2,4-pentanedione, 1,5-dibenzyloxy-2,4-pentanedione, 1,5-diamino-2,4-pentanedione, 1,5-di(methylamino)-2,4-pentanedione, 1,5-di(dimethylamino)-2,4-pentanedione, 1-phenyl-1,3-butanedione, 1-phenyl-1,3-pentanedione, 1-phenyl-1,3-hexanedione, 1-phenyl-1,3-heptanedione, 2,4-hexanedione, 2,4-heptanedione, 2,4-octanedione, 2,4-nonanedione, 3,5-nonanedione, 3,5-decanedione, 2,4-dodecanedione, 3-methyl-2,4-pentanedione, 3-chloro-2,4-pentanedione, 3-carbomethoxy-2,4-pentanedione, 3-carboethoxy-2,4-pentanedione, 1,3-cyclopentanedione, 1,3-cyclohexanedione, 1,3-cycloheptanedione, 5-carboethoxy-1,3-cyclopentanedione, 4-cyclopentan-1,3-dione, 2-acetyl-1-cyclopentanone, 2-acetyl-1-cyclohexanone and methyl 3,5-dioxo-hexanoate. The ruthenium-optically active phosphine complex to be used as a catalyst is represented by the following formulae (III) or (V): Ru x H y Cl z (R⁴-BINAP)₂(S) p (III) wherein R⁴-BINAP represents a tertiary phosphine represented by formula (IV): wherein R⁴ represents a hydrogen atom, a methyl group or a t-butyl group; S represents a tertiary amine; when y represents 0, then x represents 2, z represents 4, and p represents 1; and when y represents 1, then x represents 1, z represents 1, and p represents 0. [RuH ℓ (R⁴-BINAP) v ]Y w (V) wherein R⁴-BINAP is as defined above; Y represents ClO₄, BF₄, or PF₆; when ℓ represents 0, v represents 1, and w represents 2; and when ℓ represents 1, then v represents 2, and w represents 1. In formulae (III) and (V), "BINAP" represents a 2,2-bis(diphenylphosphino)-1,1′-binaphthyl moiety (hereinafter the same). The compound of formula (III) can be obtained by the process disclosed in T. Ikariya et al., J. Chem. Soc., Chem. Commun. , 922-924 (1985) and Japanese Patent Application (OPI) No. 63690/86 (the term "OPI" as used herein means "unexamined published Japanese patent application"). More specifically, the complex of formula (III) wherein y is 0 can be prepared by reacting 1 mol of [RuCl₂(COD)] n (wherein COD represents cycloocta-1,5-diene, hereinafter the same), which is obtained by reacting ruthenium chloride and COD in an ethanol solution, and 1.2 mols of a 2,2′-bis(di-p-R⁴-phenylphosphino)-1,1′-binaphthyl (R⁴-BINAP) under heating in a solvent, e.g., toluene, ethanol, etc., in the presence of 4 mols of a tertiary amine, e.g., triethylamine. The complex of formula (III) wherein y is 1 can be obtained by reacting 1 mol of [RuCl₂(COD)] n , 2.25 mols of R⁴-BINAP, and 4.5 mols of a tertiary amine. The complex of formula (V) wherein ℓ is 0, v is 1, and w is 2 can be prepared by reacting Ru₂Cl₄(R⁴-BINAP)₂(NEt₃) (wherein Et represents an ethyl group, hereinafter the same), which is obtained by the above-described process, with a salt represented by formula (VI): MY (VI) wherein M represents Na, K, Li, Mg or Ag; and Y is as defined above, in a solvent system comprising water and methylene chloride in the presence of a quaternary ammonium salt or quaternary phosphonium salt represented by formula (VII): R⁵R⁶R⁷R⁸AB (VII) wherein R⁵, R⁶, R⁷, and R⁸ each represents an alkyl group having from 1 to 16 carbon atoms, a phenyl group or a benzyl group; A represents a nitrogen atom or a phosphorus atom; and B represents a halogen atom, as a phase transfer catalyst. The reaction can be carried out by adding the reactants and the phase transfer catalyst of formula (VII) to a mixed solvent of water and methylene chloride and stirring the system. The amounts of the salt of formula (VI) and of the phase transfer catalyst of formula (VII) to be added range from 2 to 10 mols (preferably 5 mols) and from 1/100 to 1/10 mol, respectively, per mol of ruthenium. The reaction sufficiently proceeds by stirring at a temperature of from 5 to 30°C for a period of from 6 to 18 hours, and usually 12 hours. Examples of the phase transfer catalyst of formula (VII) are described in .the literature, e.g., W.P. Weber and G.W. Gokel, Sokan Ido Shokubai (Japanese translation), 1st Ed., Kagaku Dojinsha (1978). After completion of the reaction, the reaction mixture is allowed to stand still, followed by liquid separation. After the aqueous layer is removed, the methylene chloride solution is washed with water, and methylene chloride is removed by distillation under reduced pressure to obtain the desired compound. The complex of formula (V) wherein ℓ is 1, v is 2 and w is 1 can be prepared by reacting RuHCl(R⁴-BINAP)₂ obtainable by the process disclosed in Japanese Patent Application (OPI) No. 63690/86 with the salt of formula (VI) in a mixed solvent of water and an organic solvent, e.g., methylene chloride, in the presence of the phase transfer catalyst of formula (VII). The amounts of the salt of formula (VI) and of the phase transfer catalyst of formula (VII) range from 2 to 10 mols (preferably 5 mols) and from 1/100 to 1/10 mol, respectively, per mol of ruthenium. This reaction sufficiently proceeds by stirring at a temperature of from 5 to 30°C for a period of from 6 to 18 hours, and usually 12 hours. Specific examples of the above-described ruthenium-phosphine complex according to the present invention are shown below. Ru₂Cl₄(BINAP)₂(NEt₃) Ru₂Cl₄(T-BINAP)₂(NEt₃) [T-BINAP represents 2,2′-bis(di-p-tolylphosphino)-1,1′-binaphthyl] Ru₂Cl₄(t-Bu-BINAP)₂(NEt₃) [t-Bu-BINAP represents 2,2′-bis(di-p-t-butylphenylphosphino)-1,1′-binaphthyl] RuHCl[BINAP]₂ RuHCl[T-BINAP]₂ RuHCl[t-Bu-BINAP]₂ [Ru(BINAP)](ClO₄)₂ [Ru(T-BINAP)](ClO₄)₂ [Ru(t-Bu-BINAP)](ClO₄)₂ [Ru(BINAP)](BF₄)₂ [Ru(T-BINAP)](BF₄)₂ [Ru(t-Bu-BINAP)](BF₄)₂ [Ru(BINAP)](PF₆)₂ [Ru(T-BINAP)](PF₆)₂ [RuH(BINAP)₂]ClO₄ [RuH(T-BINAP)₂]ClO₄ [RuH(BINAP)₂]BF₄ [RuH(T-BINAP)₂]BF₄ [RuH(BINAP)₂]PF₆ [RuH(T-BINAP)₂]PF₆ In carrying out the present invention, a 1,3-diketone of formula (II) is dissolved in an amphiprotic solvent, e.g., methanol, ethanol or methyl cellosolve, or a mixed solvent of such an amphiprotic solvent with tetrahydrofuran, toluene, benzene, methylene chloride, etc. The solution is charged in an autoclave, and from 1/100 to 1/50,000 mol of a ruthenium-optically active phosphine complex is added thereto per mol of the 1,3-diketone. The hydrogenation reaction is effected under stirring at a temperature of from 5 to 50°C, and preferably from 25 to 35°C, at a hydrogen pressure of from 5 to 100 kg/cm² for a period of from 1 to 48 hours. After completion of the reaction, the solvent is removed by distillation, and the residue is distilled under reduced pressure or subjected to silica gel column chromatography to thereby isolate the desired optically active alcohol of formula (I) in a substantially quantitative yield. The present invention will now be illustrated in greater detail with reference to Reference Examples and Examples, wherein the analytical instruments and conditions used for various analyses are as follows. 1) Gas Chromatography (GC): SHIMADZU GC-9A, manufactured by Shimadzu Corporation Column: PEG-20M Silica Capillary, 0.25 mm in diameter and 25 m in length, manufactured by Gasukuro Kogyo Inc. Measurement Temperature: 100-250°C and increasing at a rate of 3°C/min. 2) High Performance Liquid Chromatography (HPLC): Hitachi Liquid Chromatography-655A-11 manufactured by Hitachi, Ltd. Column: Chemcopack Nucleosil 100-3, 4.6 mm in diameter and 300 mm in length, manufactured by Chemco Co. Developing Solvent: Hexane:diethyl ether=7:3; flow rate: 1 ml/min Detector: UV Detector 655A (UV-254), manufactured by Hitachi, Ltd. 3) Optical Rotation: Polarimeter DIP-4, manufactured by Nippon Bunko Kogyo K.K. 4) ³¹P NMR Spectrum: JNM-GX400 (161 MHz) manufactured by JEOL Ltd. Chemical shift was determined by using 85% phosphoric acid as an external standard. REFERENCE EXAMPLE 1 Synthesis of Ru₂Cl₄((+)-BINAP)₂(NEt₃ (di[2,2′-bis(diphenylphosphino)-1,1′-binaphthyl]tetrachloro-diruthenium triethylamine): To 100 ml of toluene were added 1 g (3.56 mmols) of [RuCl₂(COD)] n , 2.66 g (4.27 mmols) of (+)-BINAP, and 1.5 g of triethylamine in a nitrogen atmosphere, and the mixture was heat-refluxed for 10 hours. The solvent was removed from the reaction mixture by distillation under reduced pressure, and the residual solid was dissolved in methylene chloride, followed by filtration through Celite filter aid. The filtrate was concentrated to dryness to obtain 3.7 g of the entitled compound as a deep brown solid. Elemental Analysis for C₉₄H₇₉Cl₄NP₄Ru₂: Calcd. (%): Ru 11.96; C 66.85; H 4.71; P 7.33 Found (%): Ru 11.68; C 67.62; H 4.97; P 6.94 ³¹P NMR (CDCl₃) δ ppm: 51.06 (s), 51.98 (s), 53.87 (s), and 54.83 (s) REFERENCE EXAMPLE 2 Synthesis of [Ru((-)-T-BINAP)](ClO₄)₂ ([2,2′-bis(di-p-tolylphosphino)-1,1′-binaphthyl]ruthenium perchlorate): In a 250 ml-volume Schlenk's tube was charged 0.54 g (0.3 mmol) of Ru₂Cl₄((-)-T-BINAP)₂(NEt₃). After thorough displacement of the atmosphere with nitrogen gas, 60 ml of methylene chloride was added thereto, and then a solution of 0.73 g (6.0 mmols) of sodium perchlorate in 60 ml of water and a solution of 16 mg (0.06 mmol) of triethylbenzylammonium bromide in 3 ml of water were added to the mixture. The mixture was stirred at room temperature for 12 hours. After completion of the reaction, the reaction mixture was allowed to stand, and the aqueous layer was removed. The methylene chloride was removed from the organic layer by distillation under reduced pressure, and the residue was dried under reduced pressure to obtain 0.59 g (yield: 99.6%) of the entitled compound as a deep brown solid. Elemental Analysis for C₄₈H₄₀Cl₂O₈P₂Ru: Calcd. (%): Ru 10.32; C 58.90; H 4.12; P 6.33 Found (%): Ru 10.08; C 58.61; H 4.53; P 5.97 ³¹P NMR (CDCl₃) δ ppm: 12.920 (d, J=41.1 Hz) and 61.402 (d, J=41.1 Hz) EXAMPLE 1 Synthesis of (2R, 4R)-(-)-2,4-Pentanediol In a 200 ml-volume stainless steel-made autoclave whose atmosphere had been replaced with nitrogen were charged 11.4 ml (110 mmols) of acetylacetone and 50 ml of methanol, and 93 mg (0.055 mmol) of Ru₂Cl₄((+)-BINAP)₂(NEt₃) as prepared in Reference Example 1 was added thereto to effect hydrogenation at a temperature of 30°C under a hydrogen pressure of 40 kg/cm² for 20 hours. The solvent was removed by distillation, and the residue was distilled under reduced pressure to obtain 11.2 g (yield: 98%) of the entitled compound having a boiling point of 98 to 100°C/10 mmHg. The product was found to have a purity of 99.4% by GC and an optical rotation [α] 20 / D of +39.57°C (C=2.25 CHCl₃). The resulting alcohol was esterified with (+)-α-methoxy-α-trifluromethylphenylacetyl chloride, and the ester was analyzed by GC and HPLC. The results revealed that the product was a mixture comprising 99% of (2R, 4R)-(-)-2,4-pentanediol and 1% of (2RS, 4RS)-(±)-2,4-pentanediol. That is, the ratio of the anti form to the syn form was 99:1, and the optical yield of the (2R, 4R)-(-)-2,4-pentanediol was thus found to be 98%ee. EXAMPLES 2 TO 13 The same procedure as in Example 1 was repeated, except for altering the reaction substrate, catalyst and reaction conditions as shown in Table 1 below. The analytical results are also shown in Table 1. As described above, the present invention provides an industrially valuable process for preparing a useful optically active alcohol at high efficiency by asymmetric hydrogenation of 1,3-diketones.

Claims: A process of preparing an optically active alcohol represented by formula (I): wherein R¹ and R² each represents a (C₁₋₄)alkyl group, a halo-(C₁₋₄)alkyl group, a hydroxy-(C₁₋₄)alkyl group, a trifluoromethyl group, a phenyl group, a p-chlorophenyl group, a p-(C₁₋₄)alkylphenyl group, a p-(C₁₋₄)alkoxycarbonylphenyl group, a benzyl group, a benzyloxymethyl group or a di (C₁₋₄)alkyl-substituted aminomethyl group; R³ represents a hydrogen atom, a halogen atom, a (C₁₋₄)alkyl group or a (C₁₋₄)alkoxycarbonyl group; or R¹ and R² or R² and R³ together with the carbon atoms therebetween form a 5- to 7-membered ring which may contain a (C₁₋₄)-alkoxycarbonyl group, which comprises enantioselectively hydrogenating a 1,3-diketone represented by formula (II): wherein R¹, R², and R³ are as defined above, in the presence as a catalyst of a ruthenium-optically active phosphine complex which is a compound represented by formula (III): Ru x H y Cl z (R⁴-BINAP)₂(S) p (III) wherein R⁴-BINAP represents a tertiary phosphine represented by formula (IV): wherein R⁴ represents a hydrogen atom, a methyl group, or a t-butyl group; S represents a tertiary amine; when y represents 0, then x represents 2, z represents 4, and p represents 1; and when y represents 1, then x represents 1, z represents 1, and p represents 0, or a compound represented by formula (V): [RuH ℓ (R₄-BINAP)v]Y w (V) wherein R⁴-BINAP is as defined above; y represents ClO₄, BF₄, or PF₆; when ℓ represents 0, then, v represents 1, and w represents 2; and when ℓ represents 1, then v represents 2, and w represents 1. A process as claimed in Claim 1, wherein the diketone of formula (II) is dissolved in an amphiprotic solvent and the phosphine complex is added in an amount of 1/100 to 1/50,000 mol per mol of the diketone.

Inventors: AKUTAGAWA, SUSUMU, KUMOBAYASHI HIDENORI, NOYORI, RYOJI, SAITO, TAKAO, SAYO, NOBORU, TAKAYA, HIDEMASA
Applicants: TAKASAGO INTERNATIONAL CORPORATION
Application year: 1988
Main classification: C07C29
IPC codes: C07B53, C07C67, C07C43, C07C215, C07B61, C07C31, C07C35, C07B41, C07C33, C07C213, C07B31, C07C41, C07C27, C07C69, B01J31, C07F15, C07C29