Method of recording a light image on thermodevelopable diazo material

Abstract: Thermodevelopable material (1) comprises a support (1b) e.g. of paper or plastics, coated with a recording layer (1a) comprising an aromatic diazo compound, a coupler therefor, optionally a basic coupling assistant, at least the diazo compound preferably being micro-­ encapsulated; the layer may be covered by a transparent protective film. An element made up of numerous minute matrixes, (2a-2e), e.g. liquid crystals, the transparency of which is altered by passage of an electric current, is interposed between a source of light (4) and said material (1), with optionally an optical lens system (3) to enlarge or reduce the final image (5) which is thus formed on the diazo layer (1a). The material is thus imagewise exposed; the resolution of the image (5) can be altered depending on its nature (e.g. pictorial, printed or bar code); the matrixes provide a sharp contrast (e.g. by a ratio of more than 10) between image and non-image parts. The material is then heated e.g. between rollers at 100°C, to develop a colored image. The method is useful in making bar code labels or identity cards.

Description: The present invention relates to a thermodevelopable photo-recording method suitable for a printer or the like for making bar-code labels or identity cards. In recent years, labels on which bar codes are printed have been made, to be attached to commodities not marked with a bar code for the purpose of merchandise and to management. In order to make such labels, heat-sensitive recording methods have been employed because they have greater economy as regards both printer and recording paper. On the other hand, there has been a tendency to use such a system to perform various kinds of services managements utilizing of information input in identity (ID) cards by means of an electronic computer. Moreover, an attempt has been made to input desired information in the form of bar codes into ID cards, and then read to them out through an optical reader, and an increase in demand is expected for ID cards provided with portraits for identification with their respective bar codes. In making the ID cards provided with bar codes, there have been employed various types of printers connected to the terminals of electronic computers, which are designed so as to accord with a chosen recording method, for example, a heat-sensitive recording method, an electrostatic recording method or an electrophotographic recording method. However, conventional recording methods have a problem in that they cannot produce ID cards provided with bar codes or portraits and bar-code labels at both high speed and low price. In addition, bar-code labels made in accordance with conventional methods have a disadvantage that when exposed to dust, oils or other chemical agents, or to water or some kind of solvent or by suffering conditions such as being frozen, it frequently occurs that bar codes recorded on labels become dirty, fade or get out of shape, and thereby it becomes difficult or impossible to read them with a bar-code reader. In case of a card provided with both a portrait and a bar code, the ID card of this type is used over a long period of time, and information is input thereinto repeatedly. Furthermore, character information recorded therein, such as name or issue date must not be falsified. Furthermore, from the standpoints of prevention of forgery or dishonest use it is necessary to record a portrait, a bar code and any other material in the form of an integral unit so that the portrait cannot be replaced with that of another person. Accordingly, it is necessary to cover not only a bar code but also the whole surface of the recorded area with a thick transparent film in making an ID card. However, when a thick transparent film is used with the intention of giving satisfactory protection to the recorded surface, it becomes difficult to effect the recording through this film; consequently, the film must be superposed on the recorded surface, and laminated thereon. However, this procedure is troublesome and expensive. Therefore a recording method which makes it feasible to record a bar code and other information in the recording layer, after the layer has been covered with a transparent film as a protective layer, has been required. As for the methods which have so far been employed for making bar-code labels and ID cards, for instance, a heat sensitive recording method requires the use of a thin transparent film in order to achieve the recording on the recording layer covered with the transparent film. On the other hand, the recording of information on the surface to be recorded through a transparent film was, in itself, impossible in the electrophotographic, electrostatic, inkjet and heat-sensitive transfer recording methods which had been employed in conventional photoprinters, such as a laser beam printer, an LED printer, an OFT printer or an LCS printer utilizing liquid crystal shutters. When a portrait, a bar code and character information is intended to be recorded in an integral unit, as required of ID cards, problems are experienced as follows: since the resolutions required for clearly recording a portrait, a bar code and written character information are different from one another, and the resolving power depends, e.g., on the diameter of a thermal head or that of jetting ink in the heat-sensitive recording method and the ink jet recording method, respectively, an expensive apparatus or a decrease in recording speed is required for clear recording of portraits and the like. Therefore, it has been impossible to rapidly and inexpensively record a portrait, a bar code and/or printed information in the form of an integral unit. The "Conference Record of the 1985 International Display Research Conference", 1985, IEEE Inc., New York, USA, pages 147-149 describes the use of a light-sensitive paper based on microencapsulation and photopolymerization technology, which is imagewise exposed through a light-shutter, e.g. made of liquid crystals, to form a continuous tone color image. The type of image, e.g. bar code or photograph, is not described. Therefore, a first object of the present invention is to provide a recording method which enables the clear recording of a bar code, characters, a portrait and so on even when the recording layer is covered with a thick transparent film. A second object of the present invention is to provide a recording method suitable for printers to be used as the terminals of electronic computers, e.g., a personal computer. A third object of the present invention is to provide a recording method which enables the rapid, simple and inexpensive making of a bar-code label, and of an ID card provided with both a portrait and a bar code. We have found that even when a recording layer is covered with a thick transparent film, a bar code, characters, a portrait or other material can be recorded inexpensively cheaply and rapidly by using a thermodevelopable photo-recording material provided with a thermodevelopable photo-recording layer containing a diazo compound and a coupler as primary components, and forming a temporary image utilizing as constituent units minute matrixes which are transparent or opaque to light according to passage of electric current therethrough, and then exposing said photo-recording layer to light through said temporary image, followed by heating said recording material. The present invention thus provides a method of producing bar code labels or identity cards as set out in claim 1. In the thermodevelopable photo-recording method of the present invention, a thermodevelopable photo-recording material provided with a thermodevelopable photo-recording layer containing as primary components a photodecomposable color former and a color developer is employed. In the thermodevelopable photo-recording material, various kinds of supports can be employed depending upon the intended use, e.g., as a label bearing a bar code, or an ID card. Specific examples of usable supports include a sheet of paper, a plastics film such as a polyvinyl chloride film, a sheet of metal such as aluminium, and a support having on the back side thereof a tacky layer and a release paper, in this order. On the surface of such a support, a thermodevelopable photo-recording layer is formed directly, or upon a subbing layer provided for the purpose of improving the adhesiveness of the recording layer. The term "diazo compounds" as used herein refers mainly to aromatic diazo compounds, with specific examples including aromatic diazonium salts, diazosulfonate compounds and diazoamino compounds. The term "couplers" refers to compounds of the type which contain an active methylene group in a molecule and can produce dyes by coupling with diazo compounds (diazonium salts), with specific examples including phenol derivatives, naphthol derivatives and phloroglucine. These diazo compounds and couplers are used together with coupling assistants including basic substances, if needed. Details of diazo compounds, couplers and coupling assistants, which can be used in the foregoing thermodevelopable photo-recording layer, are described, for example, in Japanese Patent Applications (OPI) Nos. 39278/87, 55188/87, 55190/87 and 55191/87. These constituents are not particularly limited as to their respective compounding amounts. However, it is desirable that the coverage of the diazo compound is adjusted to 0.05 to 5.0 g/m², the proportion of the coupler to 0.1 to 10 parts by weight per 1 part by weight of the diazo compound, and that of the coupling assistant 0 to 20 parts by weight per 1 part by weight of the diazo compound. Among the constituents which participate in the coupling reaction, at least a diazo compound must be microencapsulated so as to inhibit contact between substances taking part in the coupling reaction at ordinary temperatures, and thereby the freshness-keeping property can be enhanced as the thermal reproducibility of color is maintained high. Details of microencapsulating methods usable herein and of compounds to constitute the microcapsules are given in Japanese Patent Application (OPI) No. 291183/86. A temporary image used in the present invention is formed by a device of the type which contains as a constructional unit minute matrixes sandwiched in between transparent electrodes and capable of gaining or losing transparency when electric current is passed therethrough, said matrixes being arranged in a linear or planar form, and sometimes called "light valves". For instance, an electro-optical substance, such as nematic liquid crystals, ferroelectric smectic liquid crystals or PLZT is sandwiched in between transparent electrodes comprising a transparent base and an electrode layer made of a transparent thin film of SiO₂ or In₂O₃, to form an electrically modulated type of light shutter for providing a temporary image. A pattern consisting of a linear or planar part which transmits light and one which cannot transmit light is formed by turning on or off the electricity passing through each of the matrix units of such light shutter, and this pattern of imagewise exposure is maintained over a time period necessary to make an image thereof in the thermodevelopable photo recording material. Accordingly, it is to be desired that a sharp contrast should be made between the part capable of transmitting light and the part incapable of transmitting light in such type of light shutter. Specifically, a preferred contrast is 10 or above, particularly 20 or above, expressed in terms of the ratio of transmittance in the part where light is transmitted to that in the opaque part. Such thermodevelopable photo-recording method of the invention is illustrated by reference to the appended figure. The drawing schematically shows a photo-recording process in the method of the invention. Therein, 1 designates a thermodevelopable photo-recording material, comprising a thermodevelopable photo-recording layer 1a, on a support 1b, 2 an electricity modulation type light shutter which can form a temporary image, 2a to 2e each a minute matrix unit of the shutter, 3 a lens installed in an optical system, and 4 the path of light from a source for exposure to form an image 5. The lens can reduce or enlarge the temporary image. The thermodevelopable photo-recording method of the present invention thus consists in the combined use of the above-described thermodevelopable photo-recording material and electrically modulated light shutter, wherein the recording layer of the material is brought into close contact with the shutter or is located in such a position that light transmitted by the light shutter can be focused into an image through a lens (as in the drawing), said matrix pattern is formed by turning on or off the electricity to each of the matrix units of the light shutter, the thermodevelopable photo-recording material is exposed to light through the pattern, then the exposed recording material is heated. Particularly in the case where an optical system is arranged between the thermodevelopable material and the electrically modulated shutter, it becomes feasible to change the resolving power of each record depending on the kind of information to be recorded, e.g., a pictorial image, printed characters or a bar code. Therefore, this system has an advantage in that all types of such material are recorded in the same operation and each recorded image has high quality. In the recording method of the invention, resolution of the image to be recorded can be changed by arranging the electricity modulation type light shutter and the thermodevelopable photo-recording material so as to face each other with an optical system between. Therefore, pictorial images such as a portrait, characters, bar codes and so on can be recorded at any time in such a condition that every recorded image can attain a resolving power necessary for recorded information, and in a united form and with high quality. In addition, a temporary image for exposure, constituted by the electrically controlled opaque or transparent areas of the light shutter, can be recorded at high speed by connecting the shutter with a video camera or the like source of electrical signal. Moreover, even when a thermodevelopable photo-recording layer is protected by a thick transparent film, it is feasible to record therein by the use of light. Accordingly, the present method can be applied to a printer connected to the terminal of an electronic computer so as to produce high quality bar-code labels, ID cards or the like. The present invention will now be illustrated by reference to the following example. EXAMPLE Two parts of the diazo compound of the following formula: and 18 parts of a 3:1 adduct of xylylenediisocyanate and trimethylol propane were added to a mixed solvent consisting of 24 parts of dibutyl phthalate and 5 parts of ethyl acetate, and dissolved therein. The resulting solution was mixed with an aqueous solution composed of 3.5 parts of polyvinyl alcohol, 1.7 parts of gelatin and 58 parts of water, and dispersed therein at 20°C in the form of an emulsion having an average droplet size of 3 microns. 100 parts of water was further added to the emulsion obtained, and then the resulting emulsion was heated to 40°C with stirring over a period of 2 hours. Thus, a dispersion (A) of microcapsules containing the diazo compound as core material was obtained. Separately, 20 parts of 2-hydroxy-3-naphthoic acid 3′-morpholinopropylamide (as a coupler) was added to 100 parts of a 5% aqueous solution of polyvinyl alcohol, and dispersed thereinto by means of a sand mill over a period of about 24 hours to prepare a coupler dispersion (B) having an average particle size of 3 microns. Further, 25 parts of p - t -butylphenol was added to 100 parts of a 5% aqueous solution of polyvinyl alcohol, and dispersed thereinto using a sand mill over a period of 24 hours to prepare a dispersion (C) of p-t-butylphenol having an average particle size of 2 microns. To a 50 parts portion of the obtained microcapsule dispersion (A) of the diazo compound were added and mixed 15 parts of the dispersion (B) of the coupler and 30 parts of the dispersion (C) of p - t -butylphenol. The thus prepared coating composition was coated on smooth wood-free paper (having a basis weight of 50 g/m²) so as to have a dry coverage of 20 g/m² by a bar coating process utilizing a coating rod, and dried by heating at 45°C for 30 minutes to form a thermodevelopable photo-recording layer. This layer was coated with a transparent protective film resistant to the developing. For imaging, a liquid crystal panel was employed as an electrically modulated type light shutter, and it was brought into a close contact in the dark with the above-described photo-recording layer. The light shutter was made to form and maintain an appropriate character pattern. Then, the resulting light shutter was exposed to a fluorescent lamp installed as a light source in a Ricopy Super Dry 100 diazo copying machine (made by Ricoh Co. Ltd.) for 10 seconds. Subsequently, the optically exposed thermodevelopable photo-recording material was passed between rollers heated at 100°C. Thus, a developed color image corresponding to the foregoing character pattern was obtained.

Claims: A method of producing bar code labels or identity cards using a thermodevelopable photo-recording material comprising a support having thereon a thermodevelopable photo-recording layer containing at least a microencapsulated photodecomposable diazo compound and a coupler capable of reacting with the diazo compound to form color and a protective transparent film which is resistant to the developing step provided on the photo-recording layer, comprising the steps of (a) imagewise exposing said photo-recording layer to light through an image formed on an element constituted of minute matrixes whose transparency is altered by the passage of an electric current, and (b) heating said photo-recording material to form a color image in the unexposed portions of the photo-recording layer. A recording method as claimed in Claim 1 wherein said minute matrixes are elements which can provide a contrast of more than 10 expressed by the ratio (transmittance of light of the element when it is able to transmit light/transmittance of light for the element when it is unable to transmit light). A recording method as claimed in Claim 1 or 2, wherein the final image is reduced or enlarged by an optical lens system arranged between said thermodevelopable photo-recording material and the image formed by passing electric current through said minute matrixes. A recording method as claimed in Claim 1, 2 or 3, wherein said element constituted of minute matrixes is a liquid crystal panel.

Inventors: KAWASHIMA YOSHIRO FUJI PHOTO F, NAKAMURA KOTARO FUJI PHOTO FIL, KAWASHIMA, YOSHIRO FUJI PHOTO FILM CO., LTD,, NAKAMURA, KOTARO FUJI PHOTO FILM CO., LTD,
Applicants: FUJI PHOTO FILM CO LTD, FUJI PHOTO FILM CO., LTD.
Application year: 1988
Main classification: G03C1
IPC codes: G03C1, G03C5, G06K19, B42D15