Martensitic stainless steel of subzero treatment hardening type

Abstract: This invention provides subzero treatment hardening type martensitic stainless steels which comprise (1) not more than 0.4 % by weight of C, not more than 0.4 % by weight of N, not more than 15 % by weight of Mn, not more than 12 % by weight of Ni, 10 to 23 % by weight of Cr, not more than 3.0 % by weight of Mo, not more than 5.0 % by weight of Cu, not more than 2.0 % by weight of Si, and the remaining portion consists of inevitable impurities and Fe, and satisfy the following formulae (1), (2) and (3), [Cr %] + 1.5 [Si %] + [Mo %] - [Mn %] - 1.3 [Ni %] - [Cu % ] - 19 [C %] -19 [N %] ≦ 12.0 (1); 27.5 ≦ [Cr %] + 1.3 [Si %] + 1.3 [Mn %] + 1.5 [Ni %] + [Cu %] + [Mo %] + 15 [C %] + 20 [N %] ≦ 32.0 (2); and 1.3 [Ni %] + [Mn %] + [Cu %] > 4.0 (3), or which comprise not more than 0.4 % by weight of C, not more than 0.4 % by weight of Mn, not more than 3.0 % by weight of Ni, 10 to 23 % by weight of Cr, not more than 3.0 % by weight of Mo, not more than 2.0 % by weight of Cu, not more than 2.0 % by weight of Si and the remaining portion consists of inevitable impurities and Fe, and satisfy formulae (1) and (2), and the following formula (4), 1.3 [Ni %] + [Mn %] + [Cu % ] ≦ 4.0 (4).

Description: This invention relates to a process for preparing martensitic stainless steel article which is hardened by a subzero treatment at not higher than -40°C. Examples of stainless steels which give high hardness are SUS 410 type, 420 type and 440 type martensitic stainless steels, SUS 630 type and 631 type precipitation hardening type stainless steels, SUS 201 and 301 type work hardening type stainless steels, etc. However, in carrying out hardening treatment of these stainless steels, they have to be subjected to special treatments such as hardening at temperatures of not lower than 800°C, age hardening treatment at not lower than 300°C, cold working by rolling or cold forging, etc., and the like. Thus, these stainless steel have not yet met with consumers' demand that the steels should be soft and weldable at the time of formation working and thereafter easily hardenable. US 3378367 discloses a weldable, hardenable, corrosion-resisting steel which is prepared by heating, cooling to room temperature and reheating to about 550 to 650°C. It is an object of this invention to provide stainless steels which are sufficiently soft for plastic working and weldable, and which have sufficiently high hardness by a subzero treatment at not higher than -40°C. This invention provides a process for preparing shaped and hardened articles of a martensitic stainless steel which process comprises carrying out a solution heat treatment on a stainless steel to obtain a nearly complete austenite phase which comprises not more than 0.4 % by weight of C, not more than 0.4 % by weight of N, not more than 15 % by weight of Mn, not more than 12 % by weight of Ni, 10 to 23 % by weight of Cr, not more than 3.0 % by weight of Mo, not more than 5.0 % by weight of Cu, not more than 2.0 % by weight of Si, and the remaining portion consists of inevitable impurities and Fe and satisfies the following formulae (1) (2) and (3); [Cr %] + 1.5 [Si %] + [Mo %] - [Mn %] - 1.3 [Ni %] - [Cu %] - 19 [C %] - 19 [N %] ≦ 12.0 27.5 ≦ [Cr %] + 1.3 [Si %] + 1.3 [Mn %] + 1.5 [Ni %] + [Cu %] + [Mo % ] + 15 [C %] + 20 [N %] ≦ 32.0 1.3 [Ni %] + [Mn % ] + [Cu %] > 4.0 shaping the solution heat-treated steel at a cold forming temperature and then hardening the shaped steel by further cooling to a temperature not higher than -40°C to induce martensitic transformation. The following are reasons for incorporation of the above constituent elements and limitations of their contents. (1) Cr: It requires incorporation of more than 10 % by weight of Cr to maintain the corrosion resistance of the general stainless steels. As the Cr content increases, the corrosion resistance improves. Since, however, Cr is a ferrite-forming element, it is difficult to maintain the complete austenite phase at ordinary temperatures for solution heat treatment (950 to 1180 °C). Hence, the Cr content is limited to not more than 23 % by weight. (2) C and N: It is preferable to incorporate not less than 0.2 % by weight of these elements in total in order to obtain a hard martensitic phase by subzero treatment. In some applications, however, in which tenacity is weighed more than hardness, the C and N contents in total may by less than 0.2 % by weight. The incorporation of a large amount of C makes it impossible to form a complete solid solution of it in an austenite phase, and results in the formation of carbide. If the temperature in solution heat treatment is elevated further, a solid solution thereof is formed, however, the temperature in solution heat treatment is unnecessarily high and the resultant crystalline particles are coarse. Thus, the large amount of C here has no special advantages to discuss. For these reasons, the C content should be not more than 0.4 % by weight. And the incorporation of a large amount of N at the stage of dissolution, ingot-making etc., gives rise to blowholes. Hence, the N content should be limited to not more than 0.4 % by weight. (3) Mn: This element, following C, N and Ni, is incorporated in order to stabilize the austenite phase and to lower the temperature at which the martensite transformation of steels is started (Ms point). Mn is also inexpensive. Therefore, Mn may be added in an amount of up to 15 % by weight at maximum in the case of the steel articles prepared according to the invention. However, if a large amount of Mn is added, the Ac 1 transformation point goes down below 700 °C and the matrix phase cannot be processed in the ferrite state at the time of cold rolling, etc., or the cold rolling steps etc., have to be carried out in the austenite state. In this case, the cold rolling, etc., bring a martensite phase induced by the cold rolling, etc., and the resultant steel is excessively hard. In some cases, it is necessary to repeat solution heat treatment and cold rolling, etc. The disadvantages here may be avoided by decreasing the Mn content and setting the Ac 1 transformation point at a temperature of not lower than 700°C. (4) Ni: Ni, like Mn, is also a component to stabilize the austenite phase and the lower the Ms point. Since, however, this element is more expensive than Mn, and if Mn can be substituted therefor, Ni does not have to be incorporated. Since, however, in the case of using Ni, the hardness of the austenite phase by solution heat treatment characteristically lowers as compared with that of Mn type, it is possible to incorporate up to 12 % by weight of Ni at the maximum for the steel articles prepared in accordance with the invention. (5) Cu: Cu is an element to improve the corrosion resistance and it is related to the properties of the steel articles prepared according to the invention. However, the incorporation of a large amount thereof makes it difficult to form its complete solid solution in the austenite phase and impairs the hot rolling property of the resultant steels. Hence, the Cu content in the steel articles prepared according to the invention is limited to not more than 5 % by weight. (6) Si: This element has a relation to the properties of the invention steels, however, it does not have any active role. Facilitation of the production being considered also, the Si content should be limited to not more than 2 % by weight. (7) Mo: Mo is an effective element to improve the corrosion resistance as well as Cr, and related to the properties of the invention steels. Since, however, Mo is expensive, the Mo content should be limited to not more than 3 % by weight. (8) In addition to the foregoing limitations, in the steel articles prepared according to the process of the invention, it is necessary to obtain a nearly complete austenite phase at ordinary temperatures of solution heat treatment (950 to 1,180°C). For this reason, the correlation among the above constituent elements are adjusted in the ranges mentioned above so as to satisfy the following formula (1). [Cr %] + 1.5 [Si %] + [Mo %] - [Mn %] - 1.3 [Ni %] - [Cu %] - 19 [C %] -19 [N %] ≦ 12.0 Further, the steel is also required to satisfy the following formula (3) 1.3 [Ni %] + [Mn %] + [Cu %] > 4.0 (9) Moreover, the steels are in the austenite phase or partial martensite phase-containing austenite phase, and it is required to increase martensite of the steels to a great extent and harden them by subzero heat treatment at not higher than -40°C. In order to achieve these requirements, the experimental results show that the correlation among the constituents elements has to be adjusted so as to satisfy the following formula (2). 27.5 ≦ [Cr %] + 1.3 [Si %] + 1.3 [Mn %] + 1.5 [Ni %] + [Cu %] + [Mo %] + 15 [C %] + 20 [N %] ≦ 32.0 The steels prepared in accordance with this invention are sufficiently soft to carry out plastic working and are weldable before the formation working step and can give necessary high hardness by subzero treatment at not higher than -40 °C. Therefore, they not only obviate heat treatment or oxidation prevention, acid washing and polishing which are required due to heat treatment, but also permit the hardening treatment after composite formation with other part(s). Thus, the steels make it possible to expand the applications of stainless steels to a great extent. Especially, they are quite suitable to the conventional application in which a hardened and annealed carbon steel is subjected to the plating treatment. The following are application examples. Application 1 In paper holders in office work, e.g., double clip, etc., a formed carbon steel is hardened and annealed to maintain its spring property and thereafter, nickel or black lacquer is plated thereon to maintain its corrosion resistance. In this application, it is best to use a stainless steel having high corrosion resistance, however, the hardening treatment of such stainless steel requires high costs at present and the use thereof is not economical. The steels of this invention can give stainless steel clips which are less expensive costwise than those of plated carbon steel. Application 2 Parts such as threaded washer, C-shaped retaining ring, E-shaped retaining ring, leaf nut, etc., which are to have spring property, are presently produced by shaping a carbon steel, then hardening and annealing the shaped part and subjecting the part to the plating treatment depending upon its purpose. This invention can provide spring property-possessing parts having excellent corrosion resistance. Application 3 It is desired that materials for connector pins used in connection of electronic circuits have sufficient strength and spring property such that the connector pins can secure the firm connection and can be inserted and extracted repeatedly. However, they are, in general, very small in size and often used by plating gold thereon in order to stabilize the conductivity. In such a case, if a material is formed into a final shape and then heated at a high temperature, it is necessary to take steps against deformation and/or oxidation of the shaped material. According to the steels prepared by the process of this invention, the hardening can be carried out without impairing a plating layer. Application 4 In the production of decorative laminated sheets, printing boards for electronic circuits, etc., there are used spread sheets of stainless steel having high hardness, the surface of which is uniformly polished. With regard to these spread sheets of stainless steel, there is a severe demand to flatness, and it is very difficult for these sheets to provide both the high hardness and good flatness. However, the use of the steels prepared according to this invention provides sufficient flatness in the soft state before subzero hardening treatment and the subsequent hardening treatment. Therefore, it is possible to produce sheets having both the high hardness and good flatness. Application 5 Street curve mirrors of stainless steel make are used more frequently than those of glass make, since the stainless steel mirrors are not broken to pieces by stones thrown at them, automobile tire-snapped stones, etc. However, they have a defect of being liable to cave in. Since the steels prepared according to this invention can be remarkably hardened after the shaping work, the use therof can permit the production of curve mirrors having an intermediate quality between the above mentioned two materials. As mentioned above, this invention broadens the use of stainless steels to a great extent. Example Steel ingots (2 kg/ingot) melt-produced in an open type high frequency melting furnace having a capaciy of 5 kg of steel ingot were respectively hot rolled at 800 to 1200 °C into sheets having a thickness of 2 mm. These sheets were subjected to solution heat treatment respectively at 1,050 °C for 15 minutes, at 1,100 °C for 2 hours and 1,200 °C for 4 hours to prepare pre-subzero treatment samples. Vickers hardness of each of the samples was measured at a pressure load of 1 kg, and the samples were cooled to -196 °C by liquid nitrogen and maintained at this temperature for 16 hours. Then, the samples were taken out and their Vickers hardness were measured at the same pressure. The results are shown in Tables 1 and 2. Table 1 is concerned with Cr-Mn type steels and Table 2 with Cr-Ni type steels. The hardening degrees were evaluated by dividing Vickers hardness values after the subzero treatment by Vickers hardness values before the subzero treatment. And in Tables 1 and 2 K 1 values calculated by formula (1) and K 2 values calculated by formula (2) are shown, and the invention steels are shown by A and comparative steels by B. Further, Table 3 shows hardening degrees of typical commercial steels after subzero treatment. Of these invention steels, comparative steels and commercial steels, all the steels having hardening degrees exceeding 1.3 come under the compositions of this invention. Hardening of commercial steel by subzero treatment No. Subzero before Hv treatment after Hv Hardening degree SUS 201 215 211 0.98 SUS 301 183 184 1.01 SUS 304 164 165 1.01 SUS 316 169 167 0.99 SUS 410 166 164 0.99 SUS 420 188 186 0.99 SUS 430 158 158 1.00 SUS 630 387 395 1.02 SUS 631 195 193 0.99

Claims: A process for preparing shaped and hardened articles of a martensitic stainless steel which process comprises carrying out a solution heat treatment on a stainless steel to obtain a nearly complete-austenite phase which comprises not more than 0.4 % by weight of C, not more than 0.4 % by weight of N, not more than 15 % by weight of Mn, not more than 12 % by weight of Ni, 10 to 23 % by weight of Cr, not more than 3.0 % by weight of Mo, not more than 5.0 % by weight of Cu, not more than 2.0 % by weight of Si, and the remaining portion consists of inevitable impurities and Fe and satisfies the following formulae (1) (2) and (3); [Cr %] + 1.5 [Si %] + [Mo %] - [Mn %] - 1.3 [Ni %] - [Cu %] - 19 [C %] - 19 [N %] ≦ 12.0 27.5 ≦ [Cr %] + 1.3 [Si %] + 1.3 [Mn %] + 1.5 [Ni %] + [Cu %] + [Mo % ] + 15 [C %] + 20 [N %] ≦ 32.0 1.3 [Ni %] + [Mn % ] + [Cu %] > 4.0 shaping the solution heat-treated steel at a cold forming temperature and then hardening the shaped steel by further cooling to a temperature not higher than -40°C to induce martensitic transformation. A process according to claim 1 wherein the Mn content is from more than 4.0 % by weight to 15.0 % by weight and the Ni content is from more than 3.0 % by weight to 12.0 % by weight. A process according to claim 1 wherein the Mn content is from more than 4.0 % by weight to 15.0 % by weight and the Ni content is not more than 3.0 % by weight. A process according to claim 1 wherein the Mn content is not more than 4.0 % by weight and the Ni content is from more than 3.0 % by weight to 12.0 % by weight. A process according to claim 1 wherein the Mn content is not more than 3.0 % by weight and the Cu content is from more than 2.0 % by weight to 5.0 % by weight. A process according to claim 1 wherein the Mn content is not more than 4.0 % by weight, the Ni content is from more than 3.0 % by weight to 12.0 % by weight and the Cu content is from more than 2.0 % by weight to 5.0 % by weight. A process according to claim 1 wherein the Mn content is not more than 4.0 % by weight, the Ni content is not more than 3.0 % by weight and the Cu content is not more than 2.0 % by weight.

Inventors: ARAI HIROSHI, MASHIMO KAZUO, MURAKAMI TADAHIKO, TANIOKA JYOU, ARAI, HIROSHI, MASHIMO, KAZUO, MURAKAMI, TADAHIKO, TANIOKA, JYOU, ARAI, HIROSHI NIPPON METAL IND. CO., LTD., MASHIMO, KAZUO NIPPON METAL IND. CO., LTD., MURAKAMI, TADAHIKO NIPPON METAL IND. CO., LTD., TANIOKA, JYOU NIPPON METAL IND. CO., LTD.
Applicants: NIPPON METAL IND, NIPPON METAL INDUSTRY CO.,LTD.
Application year: 1988
Main classification: C22C38
IPC codes: C22C38, C21D6