AN INSTALLATION FOR EXTRACTING GRANULAR MATERIAL IN A PREDETERMINED COMPOSITION AND METHOD FOR USING THAT INSTALLATION

Abstract: An installation (1) for extracting granular material in a predetermined composition comprising: means (6,7) for sucking or scooping up granular material; means (8) for sorting of said material into two or more classes of grain size; means (25) for mixing the granular material from said classes into a mixture of granular material; means (29) for taking samples from said mixture; means (33-38) for separating the samples into predetermined classes; means (45-50) for determining, for example by weighing, of the quantity of granular material occurring in each class; means (51) for registration of these quantities per class; and means for remote controlling, independent of the sampling process, of means of supplying quantities of material to be supplied from said class to said mixture, which remote control means are provided near the registration means; and means for delivering the mixture of controlled com­ position to transport means for transporting said mixture to a place for further processing.

Description: At present granular material, especially sand, is processed and separated into classes at the place of further processing of such granular material. US-A-3110421 discloses such processing and further relates to mixing installations on building sites where the mixture is to be used. The granular material according to this prior art reference is firstly stored after extracting the same. It is an object of the present invention to improve upon the mentioned prior art, viz. avoiding processing at such place, and more specifically to provide an installation for the extraction of granular material which delivers such granular material in a desired composition to transport means for transporting said granular material. Therefor the present invention provides an installation for extracting granular material, comprising: means for sucking or scooping up granular material: means for sorting of said material into two or more classes of grain size; means for mixing the granular material from said classes into a mixture of granular material; means for taking samples from said mixture; means for separating the samples into predetermined classes; means for determining, for example by weighing, the quantity of granular material occurring in each class; means for registration of these quantities per class; means for remote controlling, independent of the sampling process, means of supplying quantities of material to be supplied from said class to said mixture, which remote control means are provided near the registration means; and means for delivering the mixture of controlled composition to transport means for transporting said mixture to a place for further processing. In US patent 2.587.531 sampling of sand and separation thereafter into classes is disclosed. US patents 3.631.337 and 4.262.429 relate to drying of granular material. Further features, advantages and details will be clearified at reading the annexed description, in which embodiments of the present invention are disclosed and in which is referred to the annexed drawing, in which: figure 1 is a perspective and schematic helicopter view of an installation according to the present invention; figure 2 is a diagram of the operation of the installation of figure 1; figure 3 is a schematic view of detail III of figure 2; figure 4 is a perspective view, partly broken-away of detail IV of figure 2; figure 5 is a perspective side view of detail V of figure 4; figure 6 is a detail VI of figure 4; figure 7 is a detail VII of figure 5; figure 8 is a detail VIII of figure 5; and figure 9 is a visualized registration of the composition of a mixture of granular material. An installation 1 (figure 1) for the extraction of sand from a sand pit 2, according to the present invention is preferably provided with floats 3, such that the installation 1 can easily be moved (e.g. with the aid of a tugboat, not shown) through the whole of the sand pit 2, as indicated by 1′; preferably, the movement of the installation takes place with the aid of winches mounted on board and lines to be brought out to the shore. The position of the installation can in some situations be dependant on the sort of sand or gravel required, although this generally varies little or not at all over the bed of the sand pit 2. Sand and gravel can be carried off by barges 4, 5 resp. A stream of granular material, in the illustrated embodiment sand and gravel, sucked up using a pump 7 through a suction orifice 6 (figure 2), is separated by a classifier 8 into a fraction with a grain size between 2 and 200 mm (gravel) which is bunkered in bunker 9, and a fraction with a grain size between 0 and 2 mm which is washed at washing unit 10. The coarse fraction is further classified in classifying unit 11, whereby the gravel of grain size 5 to 200 mm is carried off for example by barge to a gravel processing installation. The remaining fraction with a grain size of 2 to 5 mm is stored, passing through a washing unit 12, for example in two silos 13. Through the washing process (10), a fraction of grainsize from 0 to 2 mm is separated out, which is stored after an elevator dewatering treatment unit 14 in a silo 15. A fraction with a grain size of 0 to 0.5 mm is separated into two fractions in a process through fluidization tanks 16, a pump 17 and fluidization tanks 18; the one fraction (with a grain size of 0 to 0.25 mm) is stored via a pump 19, fluidization tanks 20 and dewatering screen 21 in a silo 22, while the fraction with a grain size of 0.25 to 0.5 mm is stored via a dewatering screen 23 in a silo 24. Not shown dosing conveyors equipped with weight meters are arranged between the mixer unit 25 and the silos 13, 15, 22 and 24. The silos 13, 15, 22 and 24 are each provided with a remotely controllable valve so that a stream of sand of the appropriate class can be transferred at a greater or lesser rate through mixing unit 25 and conveyor 26 into a barge 27. It has been found, particularly in the concrete industry, that it is of very great importance to know the exact composition of the sand which is supplied to the manufacturing process ― the failure rate in the hardening of prefabricated concrete components may for example be 10%, which can be blamed to a large extent on an unsuitable and unknown composition of the sand; according to the present invention it becomes possible to establish the composition of the granular material to be deposited in the barge 27 as required by the manufacturer, and thus to allow the composition of the material to be determined by the end user, diminishing the influence of dealers who see no advantage in delivering sand of exactly defined composition. In the case of sand, the predictability of the strength and quality of concrete made with the sand is hence accurately determined. To that end, the installation 1 is provided with sampling means 28 (figure 3). A hammer sampling device 29 takes a sample of granular material from a belt conveyor 91 by means of scoops or buckets mounted on a continually or intermittently rotating shaft 30, the sample being transferred via a conduit 31 and dried in a drying unit 32, while a large part of the material is carried off via conduit 53. Drying unit or drying drum 32 is for example provided with infrared elements for drying the granular material, in this case sand. The sand passes out of the dryer 32 onto sloping sieves 33-38, which can be set into vibration and are coupled to similarly vibratable chutes 39-44. The sieves 33-38 have successively narrower mesh sizes, so that the finest sand arrives at weighing means 50 while the coarsest sand grains arrive at weighing means 45. At moments determined by a control unit 51, for example a computer control, the quantity of sand collected in the weighing means 45-50 is weighed. Mesh sizes of the sieves 33-38 are preferably such that the sand is distributed over the weighing elements 45-50 in normalized classes, said classes covering a different size range than those stocked in the silos 13, 15, 22 and 24. This sand in normalized classes is, as mentioned above, of great importance to the concrete industry. Connected to the control unit 51 is also a measuring unit 52 for determining the moisture content of the sand that is likewise extracted by means of the sampling device 29 and carried into the measuring unit via conduit 53. In this manner a value for the water content of the sand becomes available to the control unit 51 via a line 54, so that the quantity of dry substance per sample is determined. The measuring unit 52 comprises preferably a neutron source 55 and a radiation detector 56, which detects the quantity of neutron radiation absorbed by the water molecules in the sand/water mixture. The discharge of the sand (arrow 57) will generally take place intermittently under the automatic control of the control unit 51. The readings of the previously mentioned weight meters on the dosing belts is also of importance in this respect. It is noted that the measuring unit for determining the moisture content can be embodied in different forms. A radiation source and a radiation detector or a measuring unit in another embodiment, can e.g. be arranged near conveyor 91. Buckets 58 of the weighing units 45-50 are preferably tiltable, so that they can be (automatically) emptied into a trough 59 which can be flushed by means of flushing means 60. Prior to the bringing of the sand from the silos 13, 15, 22 and 24 onto the conveyor 26 (figures 2, 4), the granular material is preferably carried into a passive mixing unit 61, which comprises three pairs of interpenetrating slatted constructions 62, 63, 64, 65, 66, 67 successive pairs being rotated through 90° relative to one another. The granular material or sand supplied via arrow F falls, after possibly impinging upon deflector 68, downwards between slats 62, 63, 64, 65 and 66, 67, and arrives finally on conveyor 26, where as has been found in practical tests ― a (virtually) complete mixing of the various fractions is obtained. In greater detail (figure 5), it can be seen that gaps S through which the sand can fall downward and which are preferably disposed in a plane transverse to the direction of fall, are repeatedly left open between projecting slats 70, 71 and the retreating parts 72 and 73 respectively of slat units 64 and 66. As can be seen from the details in figures 6, 7 and 8, the slat units and therefore the mixing unit 61 are easily renewable, since the slat units can be lifted away from a support 72 after a piece of flexible material 73 has been detached from pin 74; the slat units rest on a common support bar 75, and also on support bars 94 which are provided at one end with a plate 76 (figure 8) and at the other with a split pin 77. The bottom part 78 of the mixing unit 61 (figure 4) is mounted through angle member 92 and angle pieces 93 by means of bolts 79. Finally figure 9 illustrates the composition of the readings obtained using the above-described sampling process. The normalized grain size classes are: larger than 4 mm, 2-4 mm, 1-2 mm, 0.5-1 mm, 0.25-0.5 mm and finer than 0.25 mm. The preset boundary values between which the respective fractions must be situated are indicated by the bars on the left of the corresponding columns in figure 9. The differently coloured column 90 indicates that the quantity of sand present at the standard diameter 2 mm falls outside the preset range, so that the valve of silo 15 has to be adjusted either by hand or automatically. A barge calling at the installation according to the invention preferably delivers a card or key, programmed for example by a concrete manufacturer, which card or key is inserted into the control unit 51, which in turn delivers sand in the composition recognizable by the control unit in that card or key. This automatically controlled installation is the preferred embodiment of the present invention. However by means of the visualized readings of figure 9, disposed near the operator of the installation, where also the operating buttons or handles for the remote control are provided, the remote control can also be achieved by the operator manually with a certain accuracy. The present invention is not restricted to a floating installation, since in certain circumstances a construction on the shore will prove quite feasible. For the purposes of calibration, fractions of a known grain size can be passed through the installation in both a dry and a wet condition. By this means the sampling unit, the filtering unit and the moisture content unit can be accurately calibrated. Summarizing in other words the present invention provides an apparatus for gathering and delivering a controlled composition of granular material comprising, gathering means for gathering granular material, sorting means for sorting the gathered material into a plurality of fractions, feeding means for feeding amounts of granular material of said fractions to a mixing means, mixing means for mixing the amounts of granular material of said fractions into a mixture of granular material, sampling means for taking samples of said mixture, separating means for separating said samples into predetermined portions, determining means for determining the quantity of granular material in said portions, control means operatively connected with said determining means and said feeding means for controlling the amounts of granular material fed from said fractions in accordance with the quantity of granular material in said portions to provide a controlled composition of granular material, and delivery means for delivering the mixture of controlled composition to a transport means for transporting the mixture to a remote location for further processing.

Claims: 1. An installation (1) for extracting granular material, comprising: means (6, 7) for sucking or scooping up granular material: means (8) for sorting of said material into two or more classes of grain size; means (25) for mixing the granular material from said classes into a mixture of granular material; means (29) for taking samples from said mixture; means (33-38) for separating the samples into predetermined classes; means (45-50) for determining, for example by weighing, the quantity of granular material occurring in each class; means for registration of these quantities per class; means (51) for remote controlling, independent of the sampling process, means of supplying quantities of material to be supplied from said class to said mixture, which remote control means are provided near the registration means; and means (26) for delivering the mixture of controlled composition to transport means (27) for transporting said mixture to a place for further processing. 2. An installation (1) according to claim 1, provided with means (51) for controlling said supplying means automatically, in a feedback control circuit. 3. An installation (1) of claim 1 or 2, provided with a passive mixing unit (61). 4. An installation (1) as claimed in claim 1, 2 or 3, in which a hammer sampler (29) forms part of the sampling means and said hammer sampler is situated after the mixing means. 5. An installation (1) of any of the preceding claims, in which the sampling means (29) are provided with a drying unit (32) for drying the granular material before determining the quantity of that material in each class. 6. An installation (1) of any of the preceding claims, provided with a measuring unit (52) for measuring the water content in the granular material. 7. A method for extraction of granular material, using an installation (1) of any of the preceding claims. 8. A method of claim 7, wherein the granular material is first sorted into four or five classes and registered in normalized classes. 9. An installation according to any of the claims 1-6, provided with a passive mixing unit for granular material for example sand, the mixing unit being provided with at least two pairs of slatted constructions (62, 67) disposed one above the other, which pairs are mutually rotated through 90°. 10. An installation according to claim 9, in which the passive mixing unit comprises three pairs of slatted constructions disposed one above the other.

Inventors: SMALS, MICHAEL RENIER
Applicants: B.V. GRINT- EN ZANDEXPLOITATIEMAATSCHAPPIJ V/H GEBRS. SMALS
Application year: 1988
Main classification: B28C7
IPC codes: B28C7, B03B9, B03B7, B01F5