CORD FASTENER

Abstract: A cord fastener comprises a housing (2) having cord holes (11), a slider (3) fitting into the housing (2) and having cord holes (18), and a zigzag-shaped spring (4) for driving the slider (3). The housing (2) has front and back walls (8, 9) and a bottom (27), and has openings (5, 6, 7) at the top and lateral sides and further has a bridging member (10) interconnecting the front and back walls (6, 7) apart from the bottom (27). The slider (3) is provided with a stopper (24) which controls the range of its movement within the housing (2). The housing (2), slider (3) and spring member (4) are a one-piece synthetic molding.

Description: This invention relates to a cord fastener. The cord fastener is used to fix the cord of a cap, bag, or the like in position after adjusting the cord to a suitable length. Fastener devices commercially available today comprises three component parts, namely a housing, a slider which fits into said housing, and a spring for driving said slider. In the conventional art, these three parts are independently formed and, then, assembled, so that several steps are required to complete the assembly of the fastener. To simplify this process, several techniques have been proposed. For example, the invention described in Japanese Unexamined Kokai Patent Publication No. 59-148518 dis­ closes a one-piece molding of two parts, i.e. the slider and spring. In this invention, only two of the three component parts are molded together in one-piece and, although the assembling process is somewhat simplified, this is not significant. Further, according to the device disclosed in the Japanese Unexamined Kokai Utility Model Publication No. 61-37810 and No. 61-55818, the members corresponding to the above three components are one-piece molded from a synthetic resin. The Kokai Utility Models are advan­ tageous in that the three parts are formed as a unit, but the spring member is too small in capacity to serve as a fully satisfactory spring. Moreover, the Kokai disclosures show broad lateral openings that are not attractive in appearance. The present invention is fundamentally predicated on the same technical concept as that of the two latter-mentioned utility model publications. Thus, it is characterized in that the three parts of the fas­ tener are molded as one piece from a synthetic resin. However, at the same time, the invention provides a cord fastener free of the above disadvantages. The cord fastener according to this invention characteristically comprises, a housing having front and back walls and a bottom, and having openings at the top and lateral sides and further having a bridging member interconnecting the front and back walls apart from the bottom, said front and back walls being formed with cord holes, a slider slidably fitting into the housing through the top opening thereof and having a cord holes, said slider being provided with a stopper which controls the range of its movement within the housing, and a zigzag-shaped spring member for driving the slider within the housing, said housing, slider and spring member being a one-piece synthetic molding. Preferably, the cord holes of the slider is provided with a cord grip projections. Preferably, the movement of the slider is con­ trolled by the stopper provided thereon, the range of movement of the stopper is within the cord holes of the housing. Alternatively, the range of movement of the stopper is between the bottom and the bridging member. This invention is economical in that compared with the prior art technique of molding three component parts and assembling then, these parts can be one-piece molded. Moreover, even in comparison with the prior art techniques involving one-piece molding of parts just as in this invention, this invention provides a large-­ sized zigzag spring component so that the cord can be firmly fixed in position. Furthermore, since the space for forming the spring member is provided in a lateral position, it does not affect the appearance. Two embodiments of this invention are described with reference to the accompanying drawings, in which: Fig. 1 is is an overall perspective view showing a first embodiment of the cord fastener according to this invention; Fig. 2 is a front elevational view of the cord fastener immediately after molding; Fig. 3 is a sectional view taken along the line III-III of Fig. 2; Fig. 4 is a front elevational view showing the cord fastener in spontaneous state after completion; Fig. 5 is a sectional view taken along the line V-V of Fig. 4; Fig. 6 is a front elevational view showing the cord fastener in pressed state; Fig. 7 is a sectional view taken along the line VII-VII of Fig. 6; Fig. 8 is a front elevational view showing the cord fastener after positioning of the cord and release of pressure; Fig. 9 is a sectional view taken along the line IX-IX of Fig. 8; Fig. 10 is a fragmentary detail sectional view illustrating the manufacturing method of this invention; Fig. 11 is a front elevational view showing the cord fastener of a second embodiment made in accordance with the present invention in spontaneous states; and Fig. 12 is a sectional view taken along the line XII-XII of Fig. 11. The cord fastener 1 according to this invention is one-piece molded from a synthetic resin, as aforementioned, and comprises three component parts, namely a housing 2, a slider 3 which fits snugly in the housing 2, and a spring 4 for driving the slider 3. The housing 2 is configured to be a case having openings at its top 5 and lateral sides 6, 7. The hous­ ing 2 is raised at its top 5 and on both lateral sides to form bridging members 10 interconnecting its front 8 and back 9. The front 8 and back 9 are also conjoined by a bottom wall 27 in addition to the bridging members 10. The front 8 and back 9 are each provided with a cord hole 11, 11 , respectively. The cord hole 1 is substantially rectangular, its upper, lower, and lateral sides being indicated at 12, 13 and 14, 15, respectively. There is a small nick 16 formed on the lower side 13. The slider 3 fits into the open top 5 of the housing 2 and slides vertically. The slider 3 has a head 17 at its top end and of such a size that it cannot enter the housing 2. As illustrated in Figs. 2 and 3, the slider 3 is centrally provided with a cord hole 18. This cord hole 18 is substantially rectangular, its upper, lower, and lateral sides being indicated at 19, 20 and 21, 22, respectively. The bottom 20 is centrally provided with a cord grip projection 23. This projection 23 is shown as a single wedge in the drawing but may be constituted by a plurality of wedges. The bottom 20 extends out­ wardly to form a pair of stoppers 24. The spring 4 is zigzag-configured and interposed between the bottom of the slider 3 and the bottom 27 of the housing 2. The manner of using this device is explained with reference to Figs. 2 through 9. Illustrated in Figs. 2 and 3 is the cord fas­ tener 1 immediately after molding. As the head 17 is pressed down from this position, the slider 3 is depressed into the position illustrated in Figs 4 and 5. The stoppers 24 of the slider enter the respective cord holes 11, 11 of the housing 2, whereby the slider 3 is stopped by contact of the stoppers with the hole sides 12. This position is the basic, spontaneous position. In order to fix the cord in position, the head 17 is further pressed by hand as illustrated Fig. 6 and 7 to depress the slider 3 against the force of the spring 4 and thereby align the cord holes 11, 11 of the housing 2 with the cord hole 18 of the slider 3. In this pressed condition, the stoppers 24 of the slider 3 enter the nick 16 of the housing and prevent the slider 3 from further descending. With this condi­ tion being maintained, the cord 25 is passed as il­ lustrated in FIg. 7. In the drawing, two cords are shown. After passage of the cord 25, the force applied to the slider 3 is relieved to let the spring 4 exert its pre-energization force again. The spring 4 there­ upon ascends somewhat but is prevented by the inter­ cepting cord 25 from returning to the basic position. Therefore, the cord 25 is firmly fixed in position be­ tween the respective cord holes 11, 11 and 18 of the housing 2 and the slider 3. The grip projection 23 of the slider also sinks into the cord 25 to help lock them firmly. The method of molding the present device is ex­ plained with reference to Fig. 10. A pair of upper and lower molds (not shown) is set in a position perpen­ dicular to the plane of the sheet to mold the housing 2 and slider 3. Simultaneously, slide core molds 26-26 are advanced from both sides to mold the spring 4. The slide core molds 26-26 are pre-formed to the complemen­ tary shape of the spring. The molding method comprising the use of slide core molds in addition to an upper and lower mold is known. For example, slide core molds are used in mold­ ing the embodiments disclosed in the prior art two utility models mentioned at the outset. However,in the case of a device shaped like the one according to this invention, the molding process using slide core molds results in separation of the front and rear walls at top of the housing 2 unless some contrivance is intro­ duced. To solve this problem, raised bridging members 10 are provided between the front and back walls 8 and 9 of the housing and this is a feature of this inven­ tion. Fig. 11 and 12 show a second embodiment of the present invention. The overall configuration is some­ what different from the first embodiment, but parts of the second embodiment having the same function as the first embodiment are shown using the same numerals with a added to them, and a description thereof is omitted. This embodiment differs from the first embodiment in the position of the stopper 24a and the number of the grip projections 23a. The stopper 24a is provided in a pair at the right and left sides of the slider 3a instead of the front and back. The movement of the stopper 24a is between the bottom 27a and the briding member 10a. The number of the grip projections 23a of the cord hole 18a is three instead of one.

Claims: 1. A cord fastener comprising a housing having front and back walls and a bottom, and having openings at the top and lateral sides, said front and back walls being formed with cord holes, a slider slidably fitting into the housing through the top opening thereof and having a cord hole, said slider being provided with a stopper which controls the range of its movement within the housing, and a zigzag-shaped spring member for driving the slider within the housing, characterised in that said housing, slider and spring member are a one-piece synthetic moulding having a bridging member interconnecting the front and back walls spaced from the bottom. 2. A cord fastener according to Claim 1, wherein the cord holes of the slider is provided with a cord grip projection. 3. A cord fastener according to Claim 1 or Claim 2, wherein the range of movement of said stopper is within the cord holes of the housing. 4. A cord fastener according to Claim 1 or Claim 2, wherein the range of movement of said stopper is between the bottom and the bridging member. 5. A cord fastener according to any one of the preceding claims, wherein the housing is a rectangular box open at its top and at both lateral sides and having its front and back walls joined by a pair of raised bridging members joining respective opposed top corners of said walls.

Inventors: YAMAGUCHI, MITSUHIRO
Applicants: MORITO KK, MORITO KABUSHIKI KAISHA ALSO KNOWN AS MORITO CO., LTD.
Application year: 1988
Main classification: F16G11
IPC codes: F16G11, A44B11