WARP THREAD CONTROL

Abstract: The present invention relates to an apparatus for the control of warp threads on weaving machines and in particular, although not exclusively, for the control of warp threads on Jacquard machines, e.g. selvedge machines, in which a control member (134, 138, 234, 238) is arranged to control whether movement of a warp thread (110, 210) is to take place or not and is adapted to be moved in an arcuate path by a reciprocatable member (144, 244), which is arranged to reciprocate repeatedly, and selectively operable means (150, 154, 250, 254) are capable of cooperating with the control member (134, 138, 234, 238) to reciprocate fully with the reciprocatable member (144, 244) or to be held in a position in which the control member (134, 138, 234, 238) does not reciprocate fully or not at all with the reciprocatable member (144, 244).

Description: Warp Thread Control The present invention relates to the control of warp threads on weaving machines and in particular, although not exclusi¬ vely, to the control of warp threads on Jacquard machines, e g selvedge machines. In a known selvedge machine each warp thread from a shed is threaded through a heald eye secured to a heald wire. The lower end of the wire is attached to one end of a spring which biases the lower end of the cord downwardly. The upper region of the wire passes around a floating pulley and its end is secured to a fixed mounting. The pulley is connected to, and suspended from a further floating pulley around which a loop passes. Each end of the loop is connected to a different hook, and the upper region of each hook co-opera¬ tes with a different griffe bar. In use, the griffe bars alternately reciprocate up and down and, when the warp thread is required to remain in the upper position, the end of the hooks move up and down with the griffe bars. With such a movement, the pulleys remain in the upper position. When it is required to lower the warp thread, a needle, co-operating with the hooks, is caused to move, when one of the griffe bars is in the lower position, to push the hook off that griffe bar so that the hook remains in the lower position when the associated griffe bar rises. When this occurs, the pulleys are allowed to fall when the other grif¬ fe bar and hook move downwardly and the spring pulls the wire downwardly to move the warp thread to the lower posi¬ tion. The movement of the needle is controlled by a movable operating card, having appropriate openings. The griffe bars and hooks are expensive to manufacture and complicated to operate satisfactorily over long periods as the griffe bars reciprocate in a straight direction thus ensuring considerable stress on those bars, and the hooks are required to move in two directions, one being vertical as the griffe bars reciprocate and the other being horizon¬ tal as they are pushed off the griffe bars. Furthermore, the griffe bars and hooks tend to become worn fairly rapidly as a result of their operating action. An additional disadvan¬ tage is the mechanical operation of the needle and card which present further mechanical components liable to wear and break down. As a result of the complexity of operation of the prior machine only a relatively low operating rate o around 400 revs or cycles per minute is able to be achieved According to one aspect of the present invention a warp thread control apparatus includes a control member adapted to be moved selectively in an arcuate path. With such an apparatus the movement or otherwise of the control member can be arranged to control whether movement of a warp threa occurs. The apppartus may include a reciprocatable member with whic the control member is capable of moving. The reciprocatable member may be arranged to reciprocate repeatedly and the control member may be capable of being selectively held in position in which it does not reciprocate fully (which in¬ cludes a position in which it does not reciprocate at all) with the reciprocatable member. The control member may be arranged to be held in the position in which it does not reciprocate fully with the reciprocatable member by selecti vely operable means which are capable of co-operating with the control member. The apparatus may include a further control member adapted to be moved selectively in an arcuate path. The control me bers may be connected together by a flexible member. The arcuate paths through which the control members may move ma be in a common plane. Both of the control members may be capable of moving with the reciprocatable member. The cont rol members may be capable of being held in different posi tions from each other in which they do not reciprocate ful with the reciprocatable member. The control members may be pivotable about a common axis. The control members may include abutting surfaces which ar capable of sliding relative to each other. According to another aspect of the present invention, a warp thread control apparatus includes a control member capable of being selectively reciprocally moved in a path with the control member being arranged to be in that path when it is not being reciprocally moved in the path. According to a further aspect of the present invention, a method of controlling a warp thread comprises selectively moving a control member in an arcuate path. According to another aspect of the present invention a met¬ hod of controlling a warp thread comprises selectively reciprocally moving a control member in a path and allowing the control member to remain in that path when it is not being reciprocated. The path may be curved or arcuate. •_» The present invention includes any combination of the herein defined features including a method of controlling a warp • thread using an apparatus as herein defined. The invention may be carried into practice in various ways, but two embodiments will now be described by way of example ■and with reference to the accompanying drawings in which: Figure 1 is a schematic diagram of part of one embodiment of the present invention . Figures 2 and 3 are a side and an end view of one disc shown in figure 1. Figures 4 and 5 are a side and an end view of the other disc shown in figure 2. Fig 6 is a schematic diagram of part of an other embodiment of the present invention. In figure 1, the control of one warp thread 110 is shown, but it will be appreciated that, as the machine is a selved¬ ge machine, typically 56 or 64 warp threads at the edge of a cloth are controlled by adjacent mechanisms. The lower portion of the control illustrated in figure 1 corresponds generally to that portion of a known machine in that the warp thread 110 passes through a heald eye 114 attached to a heald wire 116. The lower end of the wire 116 is biased downwardly by a spring 118 and the wire extends upwardly and passes around a floating pulley 120. The wire is fastened to a fixed mounting 122. A floating pulley 124 is connected to, and suspends the pul¬ ley 120 and a loop 126 passes under the pulley 124. One end 132 of the loop is secured to a first disc 134 and the other end 136 of the loop is secured to a second disc 138. Both of the discs 134 and 138 include an inner circular opening 140 (shown in figures 2 and 4) through which passes an axle 142, that axle being common to the other discs controlling the other warp threads. In use, when the warp thread 110 is required to remain in the lower position, shown in sol-id lines, a bar 144 is cau¬ sed to swing to and from between the position shown in solid lines and the. position shown in chain lines. As the bar 144 moves in an anticlockwise direction it bears against a radially extending surface 146 of the second disc 138 cau¬ sing that disc to pivot in the same direction on the axle 142. At the same time the tension in the wire 116 exerts a tension in the loop 126 to cause the end 132 of the loop to pull the first disc in an anticlockwise direction with a radially extending surface 148 of the first disc remaining in contact with the bar 144. When the bar returns from the position shown in chain lines in a clockwise direction it pushes the first disc back to the position shown and the second disc follows by being pulled by the end 136 of the loop. During this movement the pulley 124 remains at the same height shown in the figure. When it is desired to raise the warp thread 110 to the posi¬ tion shown in chain lines, when the bar 144 is in the posi¬ tion shown in solid lines a solenoid (not shown) is briefly actuated to cause a pivotally mounted stop 150 to move from the position shown in solid lines to the position shown in chain lines. Just after the bar 144 moves in a anticlockwise direction the first disc 134 is prevented from moving signi¬ ficantly in that direction by a radially extending notch 152 on the disc engaging with the stop 150. At that time the solenoid actuating the stop can be deenergised as the stop 150 is held in place by the notch 152. Accordingly the bar 144 pushes the second disc 138 in an anticlockwise direc¬ tion, moving the end 136 of the loop away from the pulley 124 and causing the pulley 124 to be raised, thereby raising the pulley 120 and the wire 116 and the warp thread 110. With the warp thread in the raised position and the bar 144 in the position shown in chain lines the warp thread can either be allowed to remain in the raised position during the following clockwise movement of the bar or be allowed to return to the lowered position. In order to return the warp thread 110 to the lower position the bar 144 returns in a clockwise direction with the second disc 138 following and the pulleys 124 and 120 being lowe¬ red. Towards the end of the clockwise movement of the bar 144, the bar engages with the surface 148 of the first disc 134 to cause it to pivot in a clockwise direction until the notch 152 just clears the stop 150. The stop can then either be allowed to return to the position shown in solid lines or the solenoid can be actuated to retain the stop in the posi- -tion shown in chain lines such that it will again be engaged by the notch 152 upon return of the first disc 134 in an anticlockwise direction. In order to retain the warp thread 110 in the raised posi¬ tion when the bar 144 is in the position shown in chain lines, a solenoid (not shown) is actuated to cause a stop 154 to move into the position shown in chain lines where the stop will be engaged by a notch 156 formed on the second disc 138 just after the second disc starts to move back in a clockwise direction with the bar 144. As soon as the stop 154 is engaged by the notch 156 the solenoid causing the stop to move can be deenergised. It can be seen that at the end of each successive clockwise and anticlockwise movements of the bar 144 the warp thread can be in the raised or lowered position in dependence upon the actuation of the solenoids. The timing of the actuation of the solenoids can be controlled in any desired way, for instance by a computer control, and the rate of control may comprise 600 or more possible changes in the position of the warp thread per minute. The first and second discs shown in figures 2 and 3 and figures 4 and 5 each include a peripherally extending groove 158 within which the loop 126 may be located and extend from. The ends of the loop are secured to a screw which pas¬ ses through a threaded passage 162 in an insert 160. Alter¬ native methods of such attachments may be used. The insert 160 provides a hard register for the stops and includes the notch 152 or 156. The insert 160 is secured to the disc. The discs are each provided with a flange 164 which is half the thickness of the outer portion of the discs provided with the groove 158 such that, wh.en the discs are brought together, the flanges 164 abut one another and the grooves 158 on the discs are in the same circumferential plane. In use, the abutting surfaces of the flanges 164 are arranged to slide over each other. In an alternative mode of operation the stops 150 and 154 are arranged to be in the positions shown in chain lines in figure 2, with the solenoids being arranged to be actuated to move the stops clear of the notches 152 and 156 when the bar 144 moves the notches slightly away from the stops. Con sequently, when the solenoids are not actuated, the bar 144 reciprocates between the radial surfaces 148 and 146 on the discs, and only engages those surfaces towards the very end of its movement in one or other direction, and the warp thread remains in the position shown in chain lines. In order to allow the warp thread to move to the lower positio shown in solid lines, the appropriate solenoid is actuated to allow one or other of the radially extending surfaces 14 or 146 to follow the bar 144 throughout its reciprocal move ment. In the embodiment as shown in figure 6 the position of one warp thread 210 is controlled, but it is appreciated that any number of warp threads may be controlled by adjacent mechanisms. The warp thread 210 passes through a held eye 214 attached to a heald wire 216. The lower end of the wire 216 is biased downwardly by a spring 218 and the wire extends upwardly to a hook 260 securing the end of the wire 216 to an arm 262. The arm 262 is pivotable on an axle 264 parallell to the axle 242 for the discs 234 and 238. The arm 262 may include two side plates between which is provided a rotatable wheel 266 and several bosses 268 for the hook 260. With the hook 260 on the boss 268 closest to the axle 264 the lift of the warp thread 210 will be minimum, eg 50 mm, and with the hook 260 on the boss 268 at the tip of the arm 262 the lift of the warp thread 210 will be maximum, eg 125 mm. The discs 234, 238 are of the same type as the discs shown, in figures 2, 3 and 4, 5 exept that the opening 240 for the axle 242 is expanded with an admission 270 allowing free movement of the bar 244 within a sector of the disc. The bar 244 is in form of a fin on the axle 242. The fin 244 extends -along the axel 242 and is secured to the same and is recip¬ rocatable repeatedly with the axel 242 in order to pivot the discs anticlockwise and clockwise. Also the ends of the wire 226 are secured in another suitable manner. Depending on the position of the stops 250 and 254 control¬ led by the solenoids 272 and 274 resp. the warp thread 210 will remain in the lower position, be raised to the upper position, be kept in the upper position or alternately rai¬ sed and lowered during anticlockwise and clockwise movement repeatedly of the axle 242 and the fin 244. If the stop 254 engages the notch 256, when the axel 242 and the fin 244 pivots anticlockwise, the fin 244 engages the disc 234 to pivot the same in anticlockwise direction. As the disc 238 is hooked when the stop 254 engages the notch 256 and the admission 270 allow free movement of the fin 244, the disc 238 will not move and the loop 226 will be shortened causing the arm 262 to pivot clockwise around the axle 264 to the upper position shown by a broken line 261. In this position of the disc 234 the notch 252 is in engage¬ ment with the stop 250. If the notches 252 and 256 remain engaged with the stops 250 and 254, the arm 262 and the warp thread 210 will remain in the upper position during recip¬ rocation repeatedly of the axle 242 with the fin 244. After disengagement of either notch and stop the arm 262 and the warp thread 210 will be lowered and remain lowered if both notches and stops remain disengaged otherwise it will be raised immediately to the upper position. As in the previously described embodiment the solenoids 272, 274 may be actuated to either disengage or engage as might be prefered. The axles 242 and 264 extends between a frame plate 276 at each side of the control apparatus. Aiso frame rods 278 and 280 extend between the frame plates 276. The stops 250 and 254 are mounted on rods 282 and 284 extending between the frame plates. Also the solenoids 272, 274 are mounted on rods not shown but preferably extending between the frame • plates. The arms between the rods 282 and 284 and the stops 250, 254 may be made of any suitable material and arranged to be spring stressed against either the discs 234, 238 or the solenoids 272, 274 depending on the manner chosen for the actuation of the solenoids 272, 274. One of the advantages with this embodiment is the possibili¬ ty to reduce the number of parts as the pulley 120 may be cancelled, and that the use of the hook 260 and the arm 262 allow the lifts to be changed. Low lifts allow higher speed and the minimum lift may allow a speed of 1000 revs or cyc¬ les per minute while the speed at the maximum lift will be reduced to 600 revs or cycles per minute. Naturally the speed is depending on the weaving machine itself also.

Claims: AMENDED CLAIMS [received by the International Bureau on 21 February 1989 (21.02.89) original claims 1 - 8 replaced by amended claims 1 - 7 ( 2 pages)] 1 An apparatus for the control of warp threads on weaving machines and in particular, although not exclusively, for the control of warp threads on Jacquard machines, e g sel¬ vedge machines, characterized in that a control member (134,138,234,238) is arranged to control whether movement of a warp thread (110,210) is to take place or not and is adap¬ ted to be moved in an arcuate path by a reciprocatable mem¬ ber (144,244), which is arranged to reciprocate repeatedly, in that selectively operable means (150,154,250,254) are capable of cooperating with the control member (132,138, 232,238) to reciprocate fully with the reciprocatable member (144,244) or to be held in a position in which the control member (134,138,234,238) does not reciprocate fully or not at all with the reciprocatable member (144,244), in that a further control member (138,238) is adapted to be moved selectively in an arcuate path, in that the control members (134,138,234,238) are connected ^together by a flexible mem¬ ber (126,226) and in that the selectively operable means being capabel to hold the control members (134,138,234,238) in different positions from each other in which they do not reciprocate fully with the reciprocatable member (144,244). 2 An apparatus .as claimed in claim 1, characterized in that the control members (134,138,234,238) are pivotable about a common axis by the reciprocatable member (144,244). 3 An apparatus as claimed in claims 1 and 2, characterized in that the control members (134,138,234,238) are provided with abutting surfaces sliding relative to each other. 4 An apparatus as claimed in claim 3, characterized in that said abutting surfaces may be in differant planes on each control member, whereby the abutting surfaces on the dif¬ ferent planes on one control member slides relative to the opposite abutting surfaces on the other control member, so that the two control members (134,138,234,238) put together with the abutting surfaces facing each other have a thick¬ 5 An apparatus as claimed in any one of the preceeding claims, characterized in that the flexible member (226) con¬ necting the control members (232,238) with each other is moveably connected to a pivotable arm (262) arranged to control one of the warp threads (210) by a spring loaded wire (216). 6 An apparatus as claimed in claim 5, characterized in that the spring loaded wire (226) is securable to the arm (262) in different positions along the lenght of the arm, so that the extention in which the wire (216) is moved may be chang¬ ed within a range determined by the length of the arm (262) and the angle through which the arm is moved by the flexible member (226) . 7 An apparatus as claimed in any one of claims 1-3, charac¬ terized in that the reciprocatable member includes a fin (244) on the axle common to the control members (234,238) and in that the opening (240) in each of the control members (234,238) for the axle (242) is provided with an admission (270) within which the fin (244) is moveable witout influen¬ cing that control member.

Inventors: BELL JACK, BELL, JACK
Applicants: ELTEX SWEDEN AB, ELTEX OF SWEDEN AB
Application year: 1988
Main classification: D03C13
IPC codes: D03C3, D03C11, D03C13