Packaging material for photosensitive material

Abstract: A packaging material for photosensitive materials comprising a coextruded multilayer film layer (4a) comprising a light-shielding ethylene copolymer resin film layer (3a) containing a light-shielding material and a high Young's modulus thermoplastic resin film layer (2a) having a Young's modulus of more than 40 kg/mm² and a hygroscopicity of less than the light-shielding ethylene copolymer resin film layer, and a flexible sheet layer (1) laminated on the side of the high Young's modulus thermoplastic resin film layer. According to the composition, the packaging material is excellent in no curling, in physical strength particularly tear strength or in tearability by hand. These packaging materials equip various properties necessary for packaging photosensitive materials, and excellent in bag-making ability for automatic bag-making machine.

Description: This invention relates to a packaging material for photosensitive materials such as photographic photosensitive materials. A packaging material for photographic photosensitive materials should have various properties such as good light-shielding, moistureproofness, gas barrier and physical strength. Known packaging films consist of a flexible sheet and a thermoplastic resin film containing a light-shielding material laminated on one side of the flexible sheet. The flexible sheet is a metal foil or an aluminum-metallized film such as an aluminum-metallized nylon resin film, an aluminum-metallized polyester resin film, an aluminum-metallized polyethylene resin film, an aluminum-metallized polypropylene resin film or the like, and the thermoplastic resin film is a high pressure low density polyethylene (LDPE) resin film, a linear low density polyethylene (L-LDPE) resin film or the like. These packaging films, however, are not curl-resistent and bag-making is difficult. To meet these problems it is known to laminate another flexible sheet on the other side of the flexible sheet so as to decrease curling. Said other flexible sheet is heat-resistant, and consists of paper, nonwoven fabric or various thermoplastic resin films, such as a nylon resin film, a polyester resin film, a high density polyethylene resin film or a polypropylene resin film, being biaxially stretched, uniaxially stretched or unstretched and optionally containing a light-shielding material. In order to decrease curling, said other flexible sheet must have a similar composition and a similar thickness as the first flexible sheet and contain a light-shielding material. Examples of such conventional packaging films are illustrated in Figure 18 to Figure 21. The packaging film of Figure 18 consists of a light-shielding LDPE resin film layer 10a, an aluminum foil layer 11 laminated thereon through an adhesive layer 5 and a bleached kraft paper flexible sheet layer 1 laminated thereon through an adhesive layer 5. The packaging film of Figure 19 consists of the packaging film illustrated in Figure 18 and another light-shielding LDPE resin film layer 10a laminated on the flexible sheet layer 1 through an adhesive layer 5. This packaging film is employed for packaging the photographic photosensitive material requiring strong physical strength such as a weight roll of a photographic photosensitive material. The packaging film of Figure 20 consists of an aluminum foil layer 11 and two uniaxially stretched light-shielding film layers 12a laminated on both sides of the aluminum foil layer each through an adhesive layer 5 (US-A-4,331,725). The packaging film of Figure 21 consists of a metallized thermoplastic resin film layer 16 composed of a thermoplastic resin film layer 14 and a metallic membrane layer 13 and two light-shielding polyethylene polymer layers 15a containing more than 50 wt. % of L-LDPE resin and a light-shielding material laminated on both sides of the metallized thermoplastic resin film layer 16 each through an adhesive layer 5. The strength and the difference in the layer thickness of both polyethylene polymer layers 15a are specified (JP-A-61-54934). However, the packaging film of Figure 18 is insufficient in the removal of curling, and it requires special bag-making conditions. It is expensive, and packaging workability is poor, whereas in the cases of the packaging materials of Figure 19, Figure 20 and Figure 21, curling is improved, and bag making is good. However, they are thick and stiff, and packaging workability is poor. They are also expensive. Moreover, when carbon black is blended as the light-shielding material, their commercial values are low since the surface layer contains carbon black. Furthermore, since the exposed surface layer is almost the same as the reverse surface layer, heat resistance of the exposed surface layer is insufficient. As a result, the heat-sealed portions of the surface layer do not only melt resulting in a poor appearance but also decrease the physical strength of the heat-sealed portion. Additionally, the surface tends to be worn away during transportation, and the black powder generated stains the packaged or other products. GB-A-2119707 discloses a material for packaging light-sensitive materials comprising a flexible substrate, a middle layer comprising polymers like polypropylene and a surface layer consisting preferably of ethylene copolymers. It is the object of the present invention to provide a packaging material for photosensitive materials in which curling hardly occurs, having an excellent packaging workability and excellent physical properties such as heat resistance, wear resistance, physical strength including tear strength, heat sealing strength and heat sealability. Said object is achieved by a packaging material for photosensitive materials comprising a coextruded multilayer film layer comprising a light-shielding ethylene copolymer resin film layer containing a light-shielding material and a high Young's modulus thermoplastic resin film layer having a Young's modulus of more than 40 kg/mm² and a hygroscopicity of less than the light shielding ethylene copolymer resin film layer, and a flexible sheet layer laminated on the side of the high Young's modulus thermoplastic resin film layer characterized in that said flexible sheet layer is laminated through an adhesive layer. Figures 1 to 6 are sectional views of preferred embodiments of the invention which solve the problem of curling. Figure 7 is a side view indicating the curling state of a packaging material of the invention. Figures 8 to 11 are sectional views of comparative packaging materials. Figures 12 to 14 are side views indicating curling states of comparative packaging materials. Figures 15 to 17 are sectional views indicating curling states of other films. Figures 18 to 21 are sectional views of conventional packaging materials. The light-shielding ethylene copolymer resin film layer is composed of a resin containing an ethylene copolymer resin. Preferable ethylene copolymer resins are linear low density polyethylene (L-LDPE) resin, ethylene-vinyl acetate copolymer (EVA) resin, ethylene-ethyl acrylate copolymer (EEA) resin, ethylene-methyl acrylate copolymer (EMA) resin and ethylene-acrylic acid copolymer (EAA) resin. A particularly preferable resin is L-LDPE resin. L-LDPE resin is a copolymer of ethylene and an α-olefin such as butene-1, hexene-1, 4-methylpentene-1, heptene-1 or octene-1, and the content of α-olefin is from 0.5 to 15 mol%. The density of L-LDPE resin is usually low or medium density and is in the range of 0.87 to 0.95 g/cm³. Examples of commercial L-LDPE resins are "UNIPOLE" (trade name, UCC), "DOWLEX" (trade name, Dow Chemical Co., Ltd.), "STAMILEX" (trade name, DSM), "SUCLEAR" (trade name, dupont de Nemour, Canada), "MARLEX" (trade name, Phillips Co., Ltd.), "ULTZEX" and "NEOZEX" (trade name, Mitsui Petroleum Chemical Industries Co., Ltd.), "NISSEKI LINIREX" (trade name, Nippon Petrochemicals Co., Ltd.). In view of the physical strength and heat sealing strength, a preferred L-LDPE resin has an ethylene content of 90 to 99.5 mol% , an α-olefin content of 10 to 0.5 mol%, a melt index (MI) of 0.8 to 30 g/10 min (ASTM D-1238) and a density of 0.870 to 0.940 g/cm³ (ASTM D-1505). The number of carbon atoms of α-olefin is 6 to 8, and it is produced by a liquid phase method. The light-shielding ethylene copolymer resin film layer contains a light-shielding material. The light-shielding material includes every material capable of shielding visible and ultraviolet light. Examples of the light-shielding material are various carbon blacks, graphite, iron oxide, zinc white, a titanium oxide, clay, aluminum powder, aluminum paste, calcium carbonate, mica, barium sulfate, talc, cadmium pigments, chrome yellow, red iron oxide, cobalt blue, copper phthalocyanine pigments, monoazo and polyazo pigments, aniline black and various metal fibers. Various carbon blacks, aluminum powder and aluminum paste from which volatile components are removed are preferable. The form of the light-shielding material prior to blending may be a powder, paste, wet state, masterbatch or pellets. Carbon blacks are divided into gas black, oil furnace black, anthracene black, acetylene black, lamp black, vegetable black and animal black according to their origin. Among these, oil furnace carbon black is preferable in terms of its light-shielding characteristics, costs and the improvement of the properties. On the other hand, since acetylene black and Ketschen carbon black have antistatic characteristics, they are also preferable, though they are expensive. They may be blended to the oil furnace black in order to improve its characteristics. The pH of carbon black is suitably at 5 to 9, and a suitable mean particle size is less than 200 nm (mµ) particularly 10 to 50 nm (mµ). Particularly, oil furnace carbon black having a pH of 6 to 8 and a mean particle size of 15 to 30 nm (mµ) is preferable. By using carbon black of such a pH and particle size, a packaging material having the following merits is obtained. The occurrence of fogging is rare, an increase or decrease of the photosensitivity rarely happens, the light-shielding ability is large, and lumps of carbon black and pinholes such as fish eyes are hardly generated. As the method of blending a light-shielding material, a masterbatch method if preferable in terms of costs and process. The mean particle size of the carbon black is less than 200 nm (mµ). If the mean particle size is beyond 200 nm (mµ), the physical strength such as tear strength of the coextruded film lowers. The thickness of the light-shielding ethylene copolymer resin layer is generally in the range of 10 to 140 µm, preferably 20 to 70 µm. The high Young's modulus thermoplastic resin film layer is, for example, composed of a polyolefin resin, polyester resin or polyamide resin. Suitable resins are L-LDPE resin, low density polyethylene resin, high density polyethylene (HDPE) resin, and polypropylene (PP) resin, having a density of higher than 0.930 g/cm³. The Young's modulus of the high Young's modulus thermoplastic resin film layer is more than 40 kg/mm². When the Young's modulus is less than 40 kg/mm², the coextruded multilayer film is extended at the time of laminating a flexible sheet layer by stretching force. After the lamination, the stretching force vanishes, and the laminated film sharply curls by the shrinkage of the coextruded multilayer film layer. The hygroscopicity of the high Young's modulus thermoplastic resin film layer is less than that of the light-shielding ethylene copolymer resin film layer, because the crystallinity of the high Young's modulus thermoplastic resin film layer is higher than the light-shielding ethylene copolymer resin film layer. If the content of the light-shielding material, such as carbon black, incorporated in the high Young's modulus thermoplastic resin film layer is less than in the light-shielding ethylene copolymer resin film layer, the hygroscopicity further decreases according to the content of the light-shielding material. The high Young's modulus thermoplastic resin film layer may contain a light-shielding material such as aluminum powder, carbon black or white pigment. A suitable content is 0.1 to 20 wt. %, and 1 to 6 wt. % is preferable. It may also contain a light yellow pigment. The thickness of the high Young's modulus thermoplastic resin film layer is generally 10 to 140 µm, preferably 20 to 70 µm. The thickness of the coextruded multilayer film layer is generally 30 to 200 µm, preferably 50 to 150 µm. The flexible sheet layer is laminated on the side of the high Young's modulus thermoplastic resin film layer of the coextruded multilayer film layer. The flexible sheet capable of being laminating onto the coextruded film includes various thermoplastic resin films (which may be unstretched, uniaxially stretched or biaxially stretched) such as various polyethylene films, ethylene copolymer films, polypropylene films, polyvinyl chloride films, polyvinylidene chloride films, polyamide films, polycarbonate films, fluorocarbon polymer films, polyester films and their modified resin films. Other flexible sheets such as a metallized film such as aluminum-metallized film, cellulose acetate film, cellophane, polyvinyl alcohol film, paper, metal foil such as aluminum foil, nonwoven fabric, cross laminated porous fabric, perforated film, foamed polyethylene sheet, foamed polypropylene sheet, foamed polystyrene sheet and foamed polyurethane sheet are also suitable. Preferable flexible sheets are cellophane, cellulose acetate film, uniaxially or biaxially stretched thermoplastic resin film, processed films of these films such as coated with a moistureproofing or gas barrier layer such as a vinylidene chloride layer or a metallized layer. The thickness of the flexible sheet layer is usually 6 to 200 µm, preferably 10 to 100 µm, If the flexible sheet is a foamed sheet, its thickness may be up to several millimeters. The coextruded multilayer film may be formed by conventional coextrusion such as T die extrusion or an inflation process. The flexible sheet layer and other layers may be laminated according to an usual method such as heat sealing (hot bar sealing, flame melt adhesion, hot blast adhesion, impulse heat sealing, supersonic adhesion, etc.), a method using an adhesive (wet laminating, dry laminating, hot melt laminating extrusion laminating etc.) and a coextrusion method. Representative adhesives are thermoplastic resin melt adhesives including polyolefin adhesives, hot melt type gum adhesives and solution type adhesives. The polyolefin adhesives include homopolymers and copolymers of olefins such as various polyethylenes, polypropylenes, polybutenes, ethylene-propylene copolymers and L-LDPE, copolymers of an olefin and another monomer such as ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer, various ionomers ("SURLYN" (Dupont), "Himiran" (Mitsui Polychemicals Co., Ltd.), etc.) and graft copolymers. The solution type adhesives are divided into adhesives for wet lamination and adhesives for dry lamination. The adhesives for wet lamination are emulsion or a latex. Examples of emulsion-type adhesives are a polyvinyl acetate emulsion, an emulsion of vinyl acetate-ethylene copolymer, an emulsion of vinyl acetate-acrylate ester copolymer, an emulsion of vinyl acetate-maleate ester copolymer, an emulsion of acrylic copolymer and an emulsion of ethylene-acrylic acid copolymer. Examples of latex-type adhesives are a natural rubber latex, a styrene-butadiene rubber latex, an acrylonitrile-butadiene rubber latex and a chloroprene rubber latex. Examples of adhesives for dry lamination are an isocyanate adhesive and a polyurethane adhesive. Adhesives for hot melt lamination where a paraffin wax, a microcrystalline wax, an ethylene-vinyl acetate copolymer, an ethylene-ethylacrylate copolymer, etc. are blended, pressure-sensitive adhesives, temperature-sensitive adhesives and ultraviolet rays-setting adhesives may also be employed. The melting point of the adhesive is preferably more than 5°C less than the melting point of the layers to be joined in order to laminate without adverse influence upon the layer to be coated by thermal melting adhesion. The thickness of the adhesive layer formed by extrusion laminating using a thermoplastic resin is usually 5 to 300 µm, preferably 13 to 70 µm. A lubricant is preferably blended into various layers of the packaging materials in order to improve film moldability, slipping characteristics and processability. Examples of commercial lubricants suitable for the present invention include; Silicone lubricant; "SHINETSU SILICONE" (Shinetsu Chemical Co., Ltd.) "TORAY SILICONE" (Toray Silicone Co., Ltd.) Oleic acid amide lubricants; "ARMOSLIP-CP" (Lion Akzo Co., Ltd.), "NEWTRON" and "NEWTRON E 18 (Nippon Fine Chemical Co., Ltd.), "AMIDE-O (Nitto Kagaku K.K.), "DIAMID O-200" and "DIAMID G-200" (Nippon Kasei Chemical Co., Ltd.) Erucic acid amide lubricants; "ALFLOW P-10" (Nippon Oil and Fats Co., Ltd.) Stearic acid amide lubricants; "ALFLOW S-10" (Nippon Oil and Fats Co., Ltd.), "NEWTRON 2" (Nippon Fine Chemical Co., Ltd.), "DIAMID 200" (Nippon Kasei Chemical Co., Ltd.) Bis fatty acid amide lubricants; "BISAMIDE" (Nitto Kagaku K.K.), "DIAMID-200 BIS" (Nippon Kasei Chemical Co., Ltd.), "ARMOWAX-EBS" (Lion Akzo Co., Ltd.) Alkylamine lubricants; "ELECTROSTRIPPER TS-2", "ELECTROSTRIPPER TS-3" (Kao Corp.) A suitable content of the lubricant is 0.01 to 1 wt.% so as not to adversely affect the photographic photosensitive materials. Various additives may be added to one or more of the above layers. Examples of the additives are described below. Two or more lubricants may be blended. The number of carbon atom of the fatty acid amide lubricants suitable for the invention is 8 to 50, preferably 15 to 35. (1) Plasticizer; phthalic acid esters, glycol esters, fatty acid esters, phosphoric acid esters. (2) Stabilizer; lead compounds, cadmium compounds, zinc compounds, alkaline earth metal compounds, organic tin compounds. (3) Antistatic agent; cationic surfactants, anionic surfactants, nonionic surfactants, ampholytic surfactants. (4) Flame retardant; phosphoric acid esters, phosphoric acid ester halides, halides, inorganic materials, polyols containing phosphor. (5) Filler; alumina, kaolin, clay, calcium carbonate, mica, talc, titanium oxide, silica. (6) Reinforcing, agent: glass lobing, metallic fiber, glass fiber, glass milled fiber, carbon fiber. (7) Coloring agent; Inorganic pigments (Al, Fe₂O₃, TiO₂, ZnO,CdS), organic pigments, dyes. (8) Blowing agent; inorganic blowing agents (ammonium carbonate, sodium hydrogen carbonate), organic blowing agents (nitroso compounds, azo compounds). (9) Vulcanizing agent; vulcanization accelerator, acceleration assistant. (10) Deterioration preventing agent; ultraviolet absorber, antioxidant, metal deactivator, peroxide decomposing agent. (11) Nucleating agent; organic nucleating agents (di-substituted benzilidene sorbitol), inorganic nucleating agents. (12) Coupling agent; silane compounds, titanium compounds, chromium compounds, aluminum compounds. (13) Various thermoplastic resins, rubbers. The packaging material of the invention is suitable for packaging silver halide photographic photosensitive materials, diazo photographic photosensitive materials, photosensitive resins, self-developing type photographic materials and diffusion-transfer type photographic materials. This packaging material is also usable for packaging foods such as chocolate, margararine, miso, wine and beer, medicines, dyes and other chemical materials such as a developing solution and mordants for dyeing. This packaging material is particularly suitable as a moistureproof light-shielding double sheet bag for photographic photosensitive materials the quality of which is degraded by a small amount of gas, light or moisture. The package form may be conventional, and includes a single-sheet flat bag, a double-sheet flat bag, a square bottom bag, a self-standing bag, a single-sheet gusset bag, a double-sheet gusset bag, a film sheet, an inner lining for a moistureproof box and a leader paper. The bag-making may be carried out according to known adhesion methods of plastic films, such as flame melt adhesion, hot blast adhesion, hot plate adhesion, impulse heat sealing, fusing, supersonic adhesion or high frequency sealing. The bag-making may also be carried out by a method using an adhesive such as a gum adhesive, a hot melt adhesive, a solution adhesive, a pressure-sensitive adhesive or a heat-sensitive adhesive. In the curl resistant packaging material of the invention, the high Young's modulus thermoplastic resin film layer curls to the opposite side because of low hygroscopicity, and it decreases the curling of the whole packaging material. This layer also raises the tensile strength. The light-shielding ethylene copolymer resin film layer improves the tear strength and impact puncture strength, and it also secures heat sealing properties and light-shielding. The flexible sheet layer supplements physical strength. This packaging material does not curl during its production, and it is excellent in bag-making processability. The packaging material has a sufficient physical strength, though it is thin. It is also excellent in heat sealing properties and wear resistance. EXAMPLES Representative curl resistant packaging materials of the invention are illustrated in Figures 1 to 6. The packaging material of Figure 1 consists of a coextruded multilayer film layer 4a consisting of a light-shielding high Young's modulus thermoplastic resin film layer 2a and a light-shielding ethylene copolymer resin film layer 3a and a flexible sheet layer 1 laminated thereon through an adhesive layer 5. As shown in Figure 7, this packaging material hardly curls. The packaging material of Figure 2 is the same as the packaging material of Figure 1 except that the flexible sheet layer 1 is a coextruded layer of two flexible sheet layers 1', 1''. The packaging material of Figure 3 is the same as the packaging material of Figure 1 except that the coextruded multilayer film layer 4a is a triple layer further containing an intermediate layer 6. The packaging material of Figure 4 is the same as the packaging material of Figure 1 except that the inner surface of the flexible sheet layer 1 is coated with a coating layer 7 for the improvement of adhesive force, moistureproofness and gas barrier. The packaging material of Figure 5 is the same as the packaging material of Figure 1 except that the flexible sheet layer 1 is metallised with a metallic membrane layer 8 such as aluminum metallized flexible sheet. The packaging material of Figure 6 is the same as the packaging material of Figure 1 except that a metal foil layer 9 is further laminated between the coextruded multilayer film layer 4a and the flexible sheet layer 1 through an adhesive layer 5. Comparative packaging materials to the packaging material of the invention are shown in Figures 8 to 11. The packaging material of Figure 8 consists of a coextruded double layer film layer 17a consisting of two light-shielding ethylene copolymer resin film layer 3a, 3a and a flexible sheet layer 1 laminated thereon through an adhesive layer 5. As shown in Figure 12, this packaging material sharply curls. The packaging material of Figure 9 consists of a light-shielding ethylene copolymer resin film layer 3a and a flexible sheet layer 1 laminated thereon through in adhesive layer 5. As shown in Figure 13, this packaging material coils twice or more in a cylindrical form. The packaging material of Figure 10 consists of a light-shielding high Young's modulus thermoplastic resin film layer 2a and a flexible sheet layer 1 laminated thereon through an adhesive layer 5. This packaging material curls as shown in Figure 14. Moreover, tear strength and impact puncture strength are weak. The packaging material of Figure 11 consists of a coextruded double layer film layer 17a consisting of two light-shielding ethylene copolymer resin film layers 3a, and a metallized flexible sheet layer 1 metallized with a metallic membrane layer 8 such as aluminum metallized flexible sheet laminated thereon through an adhesive layer 5. This packaging material sharply curls as shown in Figure 13. Figure 15 indicates the curling state of the coextruded multilayer film layer 4a consisting of a light-shielding high Young's modulus thermoplastic resin film layer 2a and a light-shielding ethylene copolymer resin film layer 3a. As shown in the drawing, the coextruded film layer 4a curls on the side of the high Young's modulus thermoplastic resin film layer 2a. Figure 16 indicates the curling state of a coextruded double layer film layer 17a of two light-shielding ethylene copolymer resin film layers 3a, 3a. Since the two layers have almost the same composition and hygroscopicity, this film layer 17a does not curl. Figure 17 indicates the curling state of a single layer film or a light-shielding ethylene copolymer resin film layer 3a. Curling does not occur. Various properties were measured as to the packaging materials of the invention I, II, III a comparative packaging material I and a conventional packaging material I, and the results are shown in Table 1. The packaging material of the invention I corresponds to the packaging material of Figure 2 , and is composed of the following layers. Flexible sheet layer 1: Biaxially stretched coextruded double layer film of polypropylene layer and polyethylene layer Thickness; 20 µm Adhesive layer 5: LDPE resin extrusion laminate adhesive layer Thickness; 15 µm High Young's modulus thermoplastic resin film layer 2a: HDPE resin 98.5 wt. % Carbon black 1.5 wt. % Thickness; 35 µm Young's modulus; 103 kg/mm² Hygroscopic amount; 1.03 % Light-shielding ethylene copolymer resin film layer 3a: L-LDPE resin 97 wt. % Carbon black 3 wt. % Thickness; 35 µm Hygroscopic amount; 2.42 % The packaging material of the invention II corresponds to the packaging material of FIGURE 4, and is composed of the following layer. Flexible sheet layer 1: Biaxially stretched polypropylene resin film Thickness; 20 µm Coating layer 7: Polyvinylidene chloride resin Adhesive layer 5: The same as the packaging material of the invention I High Young's modulus thermoplastic resin film layer 2a: HDPE resin 70 wt. % L-LDPE resin 28 wt. % Aluminum paste 2 wt. % Thickness; 35 µm Young's modulus; 71 kg/mm² Hygroscopic amount; 0.35 % Light-shielding ethylene copolymer resin film layer 3a: L-LDPE resin 70 wt. % HDPE resin 27 wt. % Carbon black 3 wt. % Thickness; 35 µm Hygroscopic amount; 2.18 % The packaging material of the invention III corresponds to the packaging material of FIGURE 5, and is composed of the following layers. Flexible sheet layer 1: Biaxially stretched polypropylene resin film Thickness; 12 µm Metallic membrane layer 8: Aluminum vacuum metallizing Thickness; 40nm (400Å) Adhesive layer 5: The same as the packaging material of the invention I High Young's modulus thermoplastic resin film layer 2a: HDPE resin 97 wt. % Carbon black 3 wt. % Thickness; 35 µm Young's modulus; 98 kg/mm² Hygroscopic amount; 1.76 % Light-shielding ethylene copolymer resin film layer 3a: L-LDPE resin 67 wt. % EEA resin 30 wt. % Carbon black 3 wt. % Thickness; 35 µm Hygroscopic amount; 2.73 % The comparative packaging material I corresponds to the packaging material of FIGURE 9, and is composed of the following layers. Flexible sheet layer 1: Biaxially stretched polyester resin film Thickness; 12 µm Adhesive layer 5: The same as the packaging material of the invention I Light-shielding ethylene copolymer resin film layer 3a: L-LDPE resin 97 wt. % Carbon black 3 wt. % Thickness; 70 µm Hygroscopic amount; 2.36 % The conventional packaging material I corresponds to the packaging material of FIGURE 19, and is composed of the following layers. Light-shielding LDPE resin film layer: LDPE resin 97 wt. % Carbon black 3 wt. % Adhesive layer 5: The same as the packaging material of the invention I Flexible sheet layer 1: Bleached kraft paper Areal weight; 35 g/m² Aluminum foil layer 11: Thickness; 7 µm Light-shielding LDPE resin film layer 10a: LDPE resin 67 wt.% Synthetic rubber 30 wt. % Carbon black 3 wt. % Thickness; 50 µm Hygroscopic amount 2.57 % The above resins and other materials used are as follows: HDPE resin: Packaging materials of the invention I and III "HIZEX 3300F" (Mitsui Petrochemical Industries Co., Ltd.) MI; 0.90 g/10 min Density; 0.954 g/cm³ Packaging material of the invention II "HIZEX 5300 S" (Mitsui Petrochemical Industries Co., Ltd.) MI; 0.40 g/10 min Density; 0.964 g/cm³ L-LDPE resin: "ULTZEX 2020L" (Mitsui Petrochemical Industries Co., Ltd.) MI; 2.1 g/10 min Density; 0,920 g/cm³ α-Olefin; 4-Methylpentene-1 LDPE resin: "DFD-0111" (Nippon Unicar Co., Ltd.) MI; 2.4 g/10 min Density; 0.923 g/cm³ EEA resin: "NUC 6170" (Nippon Unicar Co., Ltd.) MI; 6 g/10 min Density; 0.931 g/cm³ LDPE resin extrusion laminate layer: "MIRASON 14" (Mitsui Polychemicals Co., Ltd.) MI; 5.1 g/10 min Density; 0.919 g/cm³ Carbon black: "#44B OIL FURNACE CARBON BLACK" (Mitsui Chemical Industries Ltd.) Mean particle size; 21 nm (mµ) pH; 7.7 Testing methods were as follows; Melt Index; ASTM D-1238 Density; ASTM D-1505 Curling; A circular test piece having a diameter of 10 cm was prepared from the sheet to be tested. A 1 kg load plate was put on the test piece, and allowed to stand at 20°C and 65% humidity for 24 hours. Thereafter, the test piece was put on a flat plate, and allowed to stand for 24 hours under the same conditions without loading. The curling was evaluated by the curling state. Bag Breakage by Vibration; JIS Z-0200-1976 Moisture proofness; JIS Z-0208 Cost Ratio; The cost ratio compared to the conventional packaging material I.

Claims: A packaging material for photosensitive materials comprising a coextruded multilayer film layer comprising a light-shielding ethylene copolymer resin film layer containing a light-shielding material and a high Young's modulus thermoplastic resin film layer having a Young's modulus of more than 40 kg/mm² and a hygroscopicity of less than the light-shielding ethylene copolymer resin film layer, and a flexible sheet layer laminated on the side of the high Young's modulus thermoplastic resin film layer characterized in that said flexible sheet layer is laminated through an adhesive layer. The packaging material of claim 1 wherein the ethylene copolymer resin of said light-shield ethylene copolymer resin film layer is selected from the group consisting of linear low density polyethylene resin, ethylene-vinyl acetate copolymer resin, ethylene-ethyl acrylate copolymer resin, ethylene-methyl acrylate copolymer resin and ethylene-acrylic acid copolymer resin. The packaging material of claim 1 wherein the ethylene copolymer resin of said light-shielding ethylene copolymer resin film layer is a copolymer of ethylene and an α-olefin selected from 4-methylpentene-1, hexene-1 and octene-1 wherein the content of α-olefin is from 0,5 to 15 mol%. The packaging material of claim 1 wherein said light-shielding ethylene copolymer resin film layer contains carbon black and/or another light-shielding material. The packaging material of claim 1 wherein the thickness of said light-shielding ethylene copolymer resin film layer is greater than 10 µm. The packaging material of claim 1 wherein said high Young's modulus thermoplastic resin film layer is a polyolefin resin film layer, a polyester film layer or a polyamide resin film layer, containing a light-shielding material. The packaging material of claim 1 wherein the thermoplastic resin of said high Young's modulus thermoplastic resin film layer is selected from the group consisting of linear low density polyethylene resin, low density polyethylene resin, high density polyethylene resin and polypropylene resin, having a density of higher than 0.930 g/cm³. The packaging material of claim 1 wherein the thermoplastic resin of said high Young's modulus thermoplastic resin film layer is polypropylene resin. The packaging material of claim 2 wherein the content of the light-shielding material of said high Young's modulus thermoplastic resin film layer is 0.1 to 20 wt%. The packaging material of claim 2 wherein said high Young's modulus thermoplastic resin film layer contains a white or light yellow pigment. The packaging material of claim 1 wherein the thickness of said high Young's modulus thermoplastic resin film layer is greater than 10 µm. The packaging material of claim 1 wherein the thickness of said coextruded multilayer film layer is greater than 30 µm. The packaging material of claim 1 wherein said flexible sheet layer is an uniaxially or biaxially stretched thermoplastic resin film layer.

Inventors: AKAO MUTSUO, KOMATSU TAKUICHI, AKAO, MUTSUO, KOMATSU, TAKUICHI
Applicants: FUJI PHOTO FILM CO LTD, FUJI PHOTO FILM CO., LTD.
Application year: 1988
Main classification: B32B7
IPC codes: G03C3, B32B7