Surgical fastening systems made from polymeric materials

Abstract: The present invention provides a surgical fastening system for joining tissue, said system comprising a plurality of parallel rows of staples and a plurality of parallel rows of receivers, each of said staples comprising a pair of legs, said legs being joined at one end thereof by a linking member, the opposite end of each leg being adapted to penetrate tissue so the linking member lies adjacent the tissue penetrated by said legs, each receiver having a body portion and a plurality of openings disposed in said body portion, said openings being located so as to engage the legs of the staple after said legs have penetrated the tissue so that the receiver lies on the opposite side of the tissue to be joined, and means on said legs and on said receivers for interlocking the staple and the receiver together; wherein each receiver is connected to at least two receivers in an adjacent row with each connection comprising a plurality of parallel linkages between receivers, said linkages being flexible and sufficiently strong to maintain the receivers connected during both the application of the fastening system when joining the tissue and the use of the fastening system to hold the tissue until such tissue has healed. The invention also includes means for attaching the receivers to a cassette.

Description: The present invention relates to surgical fastening systems for closing wounds and more particularly to surgical fastening systems made from polymeric materials for use in closing internal wounds in humans or animals. Background of the Invention For many years surgical wounds and other internal and skin wounds, have been closed using sutures and needles. In more recent times a number of skin stapling instruments have been developed. These instruments apply a series of metal staples to an external wound; that is, a skin wound, to close the wound. In many instances, such skin stapling instruments have replaced the suturing of such wounds. Also, in more recent times instruments have been developed to apply metal fasteners such as staples internally to close internal wounds during a surgical procedure. The primary advantages of the instruments which apply staples to wounds is that they greatly reduce the time required to close the wound and present minimum traumatic effects to improve healing of tissue. Both factors lead to reduced blood loss and improved patient care. Thus, these instruments have considerable medical benefits and economic benefits in surgical procedures. A major disadvantage of closing wounds with metallic staples are that very often the patient requires subsequent diagnostic procedures such as x-rays, cat scanning, and the like, and the metal staples often disrupt such diagnostic procedures. To overcome this last drawback, a number of polymeric fastening systems have been developed which use fasteners made from polymeric materials placed by a suitable instrument to close the wound. Examples of such fastening systems are more fully disclosed in U.S. Patents 4,060,089, 4,532,927; 4,532,926; and 4,513,746. In European patent application No. 84401937.2, Publication No. 0136949, there is disclosed a surgical fastening system made from polymeric materials which has a primary use of closing internal wounds. The system comprises a two-piece fastening member that is a staple which penetrates the tissue to be closed ard a retainer or receiver which interlocks with that staple once it has penetrated the tissue to maintain the wound closed. In this patent, the retainers are connected to one another by yieldable links, that is, flexible or frangible links. The links are used to maintain the receivers together to assist in loading instruments with the receivers, and it is desired that once applied to the tissue the links break so as not to restrict movement of the tissue. While such polymeric fastening systems may be made from many different polymer materials, it is desirable that the fasteners be made from absorbable polymeric materials; that is, material that will be hydrolyzed or absorbed by human tissue. By making the fasteners of such absorbable materials, once placed and once the tissue is joined, the material is absorbed by the human body and, hence, no foreign material remains in the human body which may be disruptive and cause complications. It is important to make the fasteners of material that will have sufficient strength to maintain its integrity after it has been placed to hold the tissue together for a sufficient period of time to allow the tissue to heal before the material starts to lose its strength and be absorbed. What we have discovered is a specific configuration of a fastening system comprising staples and receivers which not only provides for ease of loading of the instruments with the fasteners and, hence, the desired economics, but also when made from absorbable polymeric materials, has sufficient strength to maintain the desired configuration until the tissue has healed. It is a further object of the present invention to provide a configuration which will move or flex with the tissue that has been joined yet will maintain its configuration and aid in the healing or joining of the tissue. We have discovered that by joining the receivers in a two-piece absorbable polymeric system in a specific manner, not only do we get the economic benefits in manufacture and the medical benefits in reducing the time for the surgical procedure, but unexpectedly we obtain more desirable healing characteristics when using our new fastening system to join wounds. European Patent Application No. 0 238 264 discloses an improved surgical fastener system comprising parallel rows of staples and receivers with the receivers connected to adjacent receivers by a plurality of linkages. US Patent No. 4 506 670 discloses an apparatus for applying a two part surgical fastener including a fastener part having at least one prong and a retainer part having an aperture for receiving and retaining the distal end of the prong. Instruments used in the internal fastening of wounds generally apply at least two parallel rows of staples. When the instrument is to apply fasteners of absorbable materials, it will apply at least a pair of parallel rows of staples and a pair of parallel rows of receivers. The staples for each comprise a pair of legs connected at one end by a link with the free end of the legs of the staples being sharpened or otherwise adapted to penetrate the tissue. The staple is applied to the tissue by penetrating the tissue with the legs so that the linking member lies adjacent the tissue. A receiver, generally a member which has a pair of apertures spaced so that the legs will fit therethrough, is placed on the opposite side of the tissue and the apertures or openings in the receiver engage with the legs of the staple to lock the staple and receiver together and join the tissue. Hence, the instrument is carrying at least two parallel row of staples in one jaw of the instrument which is placed on one side of the tissue and at least two parallel rows of receivers in the opposite jaw of the instrument placed on the other side of the tissue to be joined. The tissue to be joined is placed between the jaws of the instrument, the jaws are brought together, and the staples fired so that the legs penetrate the tissue and engage the openings in the receivers and then the staples and receivers are released from the instrument. The present invention provides a system in which the receivers are retained in place prior to the stapling operation, but after the stapling operation behave little or no different from existing staple/receiver combinations. Thus, the invention provides a system for holding surgical staples comprising a receiving tray, receivers and a ribbon cassette, wherein: each receiver has a body portion and each body portion has a plurality of openings therein; the ribbon cassette comprises a pair of rails held at each end of the rails in spaced apart relationship by a connecting plate adapted for emplacement on the receiving tray; the receivers are held in parallel rows by the ribbon cassette and are attached to the rails of the ribbon cassette by a plurality of linkages; and the ribbon cassette causes the receivers to have a clearance from the base of the receiving tray such that when the surgical staples are driven into the receivers, forces imparted on the receivers from the surgical staples cause the linkages to break, separating the receivers from the ribbon cassette. Brief Description of the Drawings The invention will be more fully described in conjunction with the accompanying drawings wherein: Figure 1 is a perspective view of a fastening system upon which the present invention is an improvement; Figure 2 is a front view of a staple member of the fastening system of Fig. 1; Figure 3 is an end view of the staple shown in Figure 2; Figure 4 is a top view of a receiver used in the fastening system of Figs. 1-3; Figure 5 is a cross-sectional view taken along line 5-5 of Figure 4; Figure 6 is another cross-sectional view taken along line 6-6 of Figure 4; Figure 7 is a top view of a plurality of connected receivers; Figure 8 is an end view of the two lines of receivers shown in Figure 7; and Figure 9 is a perspective view of the fastening system in place joining tissue. Fig. 10 is a top view of a preferred embodiment of a receiver used in the fastening system of the present invention; Fig. 11 is a cross sectional view taken along lines 14-14 of Fig. 10; Fig. 12 is a cross sectional view taken along lines 15-15 of Fig. 10; Detailed Description of the Drawings Referring to Figure 1 there is shown by way of illustration a portion of a fastening system in a perspective view. The fastening system comprises two parallel rows of individual staples 15. The legs 16 of the staples are designed to penetrate the tissue to be joined and lock or join therein to a plurality of receivers 17. The receivers comprise two parallel rows of individual receivers with each receiver connected to at least two adjacent receivers with each juncture comprising a plurality of parallel linkages. As more clearly shown in Figures 2 and 3, each staple 20 comprises a pair of legs 21. The legs are joined at one end by a suitable linkage 22. In use, the legs penetrate the tissue to be joined, and the linkage rests on the surface of one side of the tissue being joined. Each leg has a free end 23 which in this embodiment is pointed or sharpened to assist in penetrating the tissue. Also disposed along the free ends of the legs are suitable means 24 for locking the legs of the staple with the receiver. In this embodiment, there are two locking means to adjust the distance between the staple and the receiver depending on the thickness of the tissue to be joined. The locking means comprise oppositely disposed ledges which are spaced along the leg of the staple from the pointed end. As will be discussed, these ledges interlock or catch with oppositely disposed ledges in the receiver. Individual receivers are more clearly depicted in Figures 4, 5, and 6. Each receiver 30 comprises a body member 31 and disposed in that body member are two openings 32. The center point of each opening coincides or is spaced from the center point of the other opening by the distance between the center lines of the staple legs. As shown in Figure 5, it is preferred that the center portion 33 of the body be depressed to allow the fastening system to be used with a broader range of tissue thickness. By shaping the openings as shown, that is in an oval manner, the alignment of the staple legs and the openings is not as critical and if the staple legs tend to bend or get off line slightly when penetrating the tissue, they still will engage the oval openings of the receiver. As shown in Figure 6, immediately below the opening is a ledge 34 and once the staple leg penetrates the tissue the appropriate ledges on the staple legs will be engaged by the ledge in the opening to lock the staple leg therewith. If thick tissue is being joined, the ledges closest to the tip of the leg of the staple engage the ledge in the opening; whereas, if thinner tissue is being joined, the ledges on the staple leg disposed furtherest from the staple leg engage the ledge in the opening of the receiver. As shown in Figures 7 and 8, there are two parallel rows of receivers. Each receiver 40 is connected to at least two adjacent receivers with the exception, of course, of the last receiver at one end of each row. Each connection is accomplished by a plurality of parallel linkages 41. As previously mentioned, it is important that each receiver by connected to at least two adjacent receivers and that each connection be a plural connection. This configuration of connections provides the desired integrity, rigidity and flexibility in the receiver to provide excellent hemostatis with our improved fastening system, especially when the system is made from absorbable polymer. Referring to Figure 9 there is shown the parallel rows of receivers 45 in place on one side of the tissue 46 being joined. The legs 47 of the staples on the opposite side of the tissue are locked in the openings of the receivers to hold the tissue together. As shown in Figure 8, the linkages are disposed from the top of the receivers and are closer to the bottom of the receivers to allow for excess tissue to overlap and fill up that area if desired. A preferred embodiment of the present invention is demonstrated in Figs. 10, 11 and 12. As seen in Fig. 10, there are receivers 240 identical in shape and function to the receivers 40 of the previously described system. These receivers 240 are arranged in parallel and are connected by means of a plurality of parallel linkages 241. The receivers 240 are also connected on their outer edges to the rails 252 of a ribbon cassette 255 by means of connecting linkages 251. Each of the rails 252 is connected to one another by means of a connecting plate 250. When the ribbon cassette 255 containing the receivers 240 is placed in a forming tray 260, the rails 252 of the cassette 255 are seated such that the bottom of the retainers 240 does not touch the base 261 of the forming tray 260. When staples are driven into the receivers 240, they are deflected in the direction of the base of the receivers 240. At this point, the linkages 251 snap from the connecting plate 250 and the rails 252 such that the staples when seated in the receivers 240 are removable from the ribbon cassette 255. This occurs because the diameter of the linkages 251 are formed far smaller than the height of the rails 252 or the connecting plate 250 of the ribbon cassette 255. Generally, the rails 252 have a diameter of about 0.020" and the linkage 257 will have a diameter of 0.005". In this way, after breaking from the linkages 251, the retainers 240 with their staples may be used apart from the ribbon cassette 255. The fastening systems of the present invention may be made from any of the absorbable polymeric materials. Examples of suitable polymers are the polymers and copolymers of lactide, glycolide, dioxanone, and the like.

Claims: A system for holding surgical staples comprising a receiving tray (260), receivers (240) and a ribbon cassette (255), wherein: each receiver (240) has a body portion and each body portion has a plurality of openings therein; the ribbon cassette (255) comprises a pair of rails (252) held at each end of the rails in spaced apart relationship by a connecting plate (250) adapted for emplacement on the receiving tray (260); the receivers (240) are held in parallel rows by the ribbon cassette (255) and are attached to the rails (252) of the ribbon cassette (255) by a plurality of linkages (251); and the ribbon cassette (255) causes the receivers (240) to have a clearance from the base (261) of the receiving tray (260) such that when the surgical staples are driven into the receivers (240), forces imparted on the receivers (240) from the surgical staples cause the linkages (251) to break, separating the receivers (240) from the ribbon cassette (255). The system of claim 1, wherein each receiver (240) is connected to the ribbon cassette (255) by means of at least two linkages (251). The system of claim 1 or claim 2, wherein the openings in each receiver have an oval shape.

Inventors: BEDI JAMES J, DENIEGA JOSE C, GATERUD MARK T, GOLDEN DONALD M, MIKSKA ANTHONY S, SMITH RICHARD, YORKS W BRINTON JR, BEDI, JAMES J., DENIEGA, JOSE C., GATERUD, MARK T., GOLDEN, DONALD M., MIKSKA, ANTHONY S., SMITH, RICHARD, YORKS, W. BRINTON, JR.
Applicants: ETHICON INC, ETHICON INC.
Application year: 1988
Main classification: A61B17
IPC codes: A61B17