Apparatus for folding and stacking napkins from a continuous web of paper or other material

Abstract: On the cylinder (7) for the advancement and the transversal cut, in addition to the cutting means (14) and at a distance therefrom, a retaining means (22) is provided in correspondence of at least a line where a fold (T) is to be carried out, so as to obtain, through the fast advancement of same cylinder, a lifting and a backwards overturning, along said folding line, of the paper portion (P2) before said line; a pressing roller (40)actsagainst said cylinder (7) to complete the folding (T); means (9) are provided for interrupting the retention along said folding line, after this has passed said pressing roller (40); further means are provided to pick up the piece being folded and moved away.

Description: It is well known in the art of making, folding, stacking, and packaging paper webs such as table napkins (serviettes), facial tissues and the like, that it is desirable to fold the web longitudinally to create a first "half-fold", and thereafter to fold the web one or more times transversely with regard to the first fold-line to create a "quarter-fold" or "third-fold" or the like, ready for packaging in individual cartons or in bulk-packages for institutional dispensers or the like. The use of a folding pan to create the first longitudinal fold is well-known, and although included as a first step in this apparatus needs no detailed description. The subsequent transverse folds to create the one-half or one-third folds is more complicated, and has been the subject of many disclosures such as those shown in various U.S. patents, especially those classified by the U.S. Patent System in class 270 (Sheet-Material Associating) and particularly Sub-Classes 32 to 51. The present invention, however, teaches how the transverse folds can be created utilizing the air stream or "air lift" between the leading edge of a paper sheet moved by a rotating cylinder while yet retaining complete control of the sheet against the rotating cylinder. From US-A-3,032,335, there is known an apparatus for cutting and folding printed articles. This known apparatus comprises: two rotating cylinders for advancing, transversely cutting and folding said web; on said cylinders cutting means for transversely cutting the web and, at a distance from said first cutting means, retaining means in correspondence of at least a folding line, said folding being obtained by lifting and reverse turning of the web portion in advance of said folding line; means for interrupting the retention along said folding line after the line has passed a pressing roller acting against said cylinder to complete the folding; and means for picking up the folded articles. According to this prior art apparatus, two symmetrical cylinders are provided, each of which has web cutting, folding and retaining means. During each cutting operation a first cutting means on a first of said cylinders operates with a second cutting means on the second cylinder. The cut article is retained on the surface of the first or of the second cylinder alternately; i.e. for example odd numbered articles are retained by the first cylinder and even articles by the second cylinder. The result of this operation is that articles are rigidly sorted from the very beginning, i.e. at the moment they are transversely cut and folded. This known apparatus is therefore not suitable for producing subsequent stacks of articles, each stack or pile containing a preset number of articles. From AT-A-374766 a folding apparatus is known, wherein transversal cutting of the web is performed between two cooperating and rotating cylinders. One of said cylinders is provided with retention means which hold the leading edge of the cut article. Transversal folding is performed by a further cylinder placed downstream of said first and second cylinders which perform cutting of the web. This manner of folding does not allow high production rates to be achieved and, moreover, requires complex retention systems of the cut article on two different rotating members. From EP-A-0 079 325 an apparatus is known which is designed to pick up single articles from a stack of laminar articles and, by means of a set of subsequent rotating rollers (each provided with retaining means) to fold them along parallel folding lines. This known prior art document does not provide transversal cutting means and, moreover, requires several rotating cylinders in series to fold each article. EP-A-0 162 628 discloses a folding apparatus especially designed for signature or map folding. This apparatus performs a third-fold of the articles by means of subsequently arranged cutting and folding cylinders. The article is moved around the central one of said cylinders and is moved onto a discharge cylinder which cooperates with a guide belt for moving the folded article away. This arrangement is not suitable for manufacturing folded napkins, which are formed by light paper web and manufactured at extremely high speed. Starting from the above briefly described prior art, the object of the invention is to provide an apparatus for transversal cutting and folding of articles and for the production of stacks or piles of predetermined numbers of articles, which are ready for packing. This is obtained, according to the invention, with the features of the characterizing portion of claim 1. Further advantageous features and embodiments are set out in the dependent claims. In the present invention, a rapidly moving web of lightweight material such as paper or nonwoven sheet is deposited upon the surface of a rotating cylinder. In advance of the deposition, the web may be longitudinally folded across a folding pan to create one or more first longitudinal folds. As the web was carried around the rotating cylinder, it passes between the plurality of cutting elements so disposed around the periphery of this cylinder, as to create webs of desired length, and between such cutting members and opposed cutting element, whereby the web, held by vacuum against the cylinder, is cut into a product of desired length. Thereafter, the vacuum holding the leading edge of the web against the cylinder is released, and it will lift away from the cylinder, either by centrifugal force, air-pressure assist, or by the inherent "air-lift" between the surfaces of the cylinder and the leading edge as the cylinder rotates. This causes the leading edge and the frontal portion of the severed section of the web to fold back upon itself to a fold-line which is defined by and held against the cylinder by a suction section. Continued rotation of the cylinder brings the fold-line portion of the sheet between the cylinder and a conveyor or transfer element, which may be a belt or another cylinder, the suction in the first cylinder in the trailing portion of the severed sheet following the fold-line is released and the folded sheet is conveyed away from the first cylinder into a stacking or packaging means. The invention allows the automatic production of folded napkins or serviettes or other folded paper (or similar) articles and the handling thereof, at least for preparing them prior to the packing, or even for operating the latter automatically or through a very limited manual intervention. In this way, high labor costs are avoided. To accomplish this, the present apparatus produces napkins, or serviettes, or other paper articles, folded one or more times with a continuous feeding of web (which may be folded longitudinally) to a cylinder for moving and transverse cutting. The cylinder includes, in addition to the cutting means and at a distance therefrom, a retaining means and a line where a fold is to be carried out, so as to obtain, through the fast surface speed of the cylinder, a lifting and a backwards turning along said folding line of the paper portion located in advance of said line. A pressing roller acting against said cylinder completes the folding, along with means for interrupting the retention along said folding line after it has passed the folding roller, and means to collect the folded piece and move it away. The retention means may be of pneumatic or mechanical type, the folding line may be transversal, and the folded piece is picked up by a pick-up cylinder with the fold onwards. On said cylinder, further retaining means are able to retain by suction the paper portion located at the back of the transversal folding line until the folded piece is moved away. In the feeding and cutting cylinder means may be provided to blow the leading edge of the sheet away from the cylinder by high pressure inside the cylinder and through the same passages through which the suction for the retention along the folding line and/or in the zone at the back of the folding line has been exerted. Along the folding line, the suction and retention means may consist of a row of holes able to communicate with a fixed suction cavity, or said suction and retention means may include a channel with holes leading connected to a bank thereof. The means for moving the folded piece away from the cutting cylinder and collecting it includes: a rotating pick-up, which is a vacuum cylinder with at least a row of suction holes able to carry the piece into the zone of minimum interspace between the cutting cylinder and the pick-up cylinder, and means for moving away the picked up pieces and piling them up. The means for moving the picked-up pieces away from the pick-up cylinder and piling them include circumferential grooves on said pick-up cylinder, separated by projections into which said holes of the vacuum line lead, and comb-like means with prongs inside the grooves for moving away the pieces carried along said pick-up cylinder. Advantageously, a further cylinder may be provided, being close and similar to the pick-up cylinder, with circumferential grooves and projections with holes along at least a suction line, disposed for alignment with grooves and holes of said pick-up cylinder in the zone of minimum interspace between said cylinders. A shunter that is a sorting means with fingers movable between the circumferential grooves of one and those of the other of said two cylinders may be provided for diverting the pieces arriving into the zone of minimum interspace in order to cause them to continue moving along one or the other of said two cylinders. Means for removing and piling up the pieces are associated with said further cylinder and are similar to those of the pick-up cylinder. Therefore, one object of the present invention is to provide an apparatus for folding, conveying and stacking a flexible web material utilizing the air stream or air lift between a rapidly rotating cylinder surface and the leading edge of the web lying thereon. A further object of the present invention is to provide an apparatus for folding a portion of a paper web carried by a rotating cylinder back upon a trailing portion thereof, and then releasing, conveying and stacking the folded web on a conveyor. With the above and other objects in view, further information and a better understanding of the present invention may be achieved by referring to the following detailed description: For the purpose of illustrating the invention, there is shown in the accompanying drawings a form thereof which is at present preferred, although it is to be understood that the various instrumentalities of which the invention consists can be variously arranged and organized, and that the invention is not limited to the precise arrangement and organizations of the instrumentalities as herein shown and described. In the drawings, wherein like reference characters indicate like parts: FIGURE 1 shows a vertical assembly view in partial section of the apparatus. FIGURES 2 and 3 show two enlarged details of FIGURE 1. FIGURE 4 shows a section on line IV-IV of FIGURE 3. FIGURE 5 shows a detailed section of an end portion of the cutting cylinder taken along line V-V of FIGURE 2. FIGURE 6 shows a cross-section along line VI-VI of FIGURE 5. FIGURE 7 shows, in section, a feeding arrangement for multiple webs, of which FIGURE 8 is a partial plan view. FIGURES 9 and 10 show in detail two embodiments of a folding line. FIGURES 11 and 12 show the steps of quarter-folding a web. Each paper web N, having the width of a serviette, is driven by a roller 301 towards a triangular folding pan 303 which causes, in a well-known way, the folding of web N along a longitudinal central or at least intermediate folding line or even along several longitudinal folding lines. The so folded web, as indicated for example by N2, reaches a pair of cylinders 305, from which it is driven towards a cutting cylinder 307 intended to provide the advancement and the transversal cut of the web. The cutting cylinder 307 has on its periphery three blade members 309, which are disposed in corresponding cylinder cavities in order not to project from the surface of the cylinder. The three blade members 309 have cutting edges equally spaced from each other. Between two contiguous blade members 309, at an equidistant position therefrom, a slot 310 is provided so that three slots 310 are actually provided. In the vicinity of each of the blade members 309, a further suction slot 312 may be provided in a position just ahead, that is, up-stream of the respective blade 309 in the direction of motion as indicated by arrow f307. Each of slots 310 and 312, which are parallel to the cylinder axis, is formed with a cavity 314 in the cylinder wall and with a slat 316 thereby defining the slot 310 (and also 312) through a shaping which may be made up of a set of slots 316A perpendicular to the edges of slat 316, so as to form the slot 310 or 312 in the form of a series of aligned openings. Within each cavity 314, a vacuum may be generated along a portion of the circumferential trajectory described by each of said cavities 314 with the rotation of the cutting cylinder 307 in order to cause a suction effect through the respective slot 310 or 312. In practice, the suction is developed along an arc A of the trajectory of each cavity 314. To obtain this suction, cylinder 307 is provided (see FIGS. 5 and 6) at least in one end thereof, with a thick disc 318, in which generally triangular passages 320 are formed in alignment with cavities 314. These passages 320 are reduced to radial slots 321, which are open at the outer surface of disc 318. Against disc 318 and at a fixed position in front of cylinder 307 (which rotates together with disc 318) a member 322 is fixed on the supports of same cylinder. Said member has a wide cavity 324 which is kept under vacuum by suitable means, and the cavity also has a slot 326 developing over the width of the above mentioned arc A. The folded web N2, which reaches tangentially the cylinder 307, is held by the vacuum in the slots 310 and 312 as soon as these are covered up by web N2 driven on cylinder 307. The suction stops at the tangency zone and of minimum interspace between cylinder 307 and a pick-up cylinder 330 which is located close to cylinder 307 and in alignment with the final end of opening 326. Close to cylinder 307 is also located a second cylinder 332 with blades disposed at an intermediate position along the arc A in which the aspiration opening 326 develops. A further cylinder or roller 334 is disposed close to cylinder 307 between cylinder 332 and the one indicated with 330, for the purposes to be indicated below. Between cylinders 334 and 332 a thinner cylinder (or a polished bar) 335 may be located in spaced-apart relationship with respect to cylinders 332 and 334. Cylinder 332 has a diameter substantially corresponding to that of cylinder 307, and three blades 336 are mounted thereon at positions equidistant to each other and located so as to project from same cylinder. Each of blades 336 is intended to cooperate with one of said blade members 309 to operate the cutting of web N2 in the tangency zone, that is of the minimum interspace zone between cylinders 307 and 332. Each one of blades 336 rests in a seat formed in the cylinder 332, in which seat the blade is mounted, being held between two thick supports. Numeral 338 indicates a clamping means for the clamping and the adjustment of the relevant blade position. Each one of blades 336 is therefore adjustable in place independently from the other blades to cooperate with blade member 309, that is, the counter-blade 309 with which each blade must cooperate without any need of changing same cooperating counter-blade 309. In this way, a regular cutting operation can be ensured between each blade 336 and each counter-blade 309, which always co-act with one another. As arrow f332 indicates, the direction of rotation of the blade cylinder 332 (that ensures a concordant motion of blades 336 and counter-blades 309 at the cutting zone), a vacuum slot 340 may be provided just downstream of each of blades 336, which slot is formed in a similar way of each one of slots 310. A cavity 342 causes, similarly to cavity 314, the suction from slot 340, as it comes into communication with a vacuum source through a substantially radial passage 344 formed in a disc (not shown) similar to the situation of the passage 320 of disc 318 already described. Passages 344 cooperate with an opening 346 similar to that indicated by 326 at a fixed position, as illustrated in the drawing, for causing a vacuum and then an aspiration effect through slot 340 when this has passed the zone of minimum distance from cylinder 307 and begins to move away from the surface of this cylinder. The purpose of slots 340 and of their short zone of vacuum activity is to engage the front end of web length N3 which moves forward driven around cylinder 307 in a zone just downstream of the cut created between blade 336 and counter-blade 309 in the vicinity of slot 340. The aspiration operated through slot 340 engages the leading end of web which has just been cut, and this leading end tends to be moved away from cylinder 307 by slot 340 to become "airborne" and then move farther and farther away from cylinder 307 with the fast rotation of the latter in the direction of arrow f307. The shaping of the opening 346 may be such as to gradually reduce the aspiration and retention effect of the slot 340. The just-cut web, whose leading edge tends to lift away from cylinder 307, is retained, in any case, by the aspiration and vacuum effect operated through slot 310, which has begun to cover the arc A over which this slot is subjected to the vacuum and thus to aspiration. Hence, the just-cut web becomes "airborne" between the line of cut created by blade 336 and the next suction slot 310, while the web is retained by this slot 310 against the cylinder surface. As a consequence, the portion of web just beyond a cutting line becomes "airborne", that is, leaves the cylinder 307 up to the next slot 310, but it is retained by the latter so that the flap N3 of the "airborne" web is folded along the slot 310 which draws it as far as before cylinder or roller 334. The cylinder or roller 334 causes a pressing of flap N3, which is thus folded more sharply along slot 310 that has retained the web length. The slot 312 retains the rear end of each length of web N2. The cylinder or bar 335 drags along the lifted flap so as to ease the insertion thereof under cylinder 334. The ribbon-like material N2, longitudinally folded and divided into lengths by successive blades 336, is then folded again in the direction transverse to the already performed longitudinal folding and is thus brought between cylinder 307 and cylinder 330, quarter-folded and still retained by the vacuum from slot 310 and slot 312 as far as the end of arc A (i.e., as far as the zone of minimum distance between cylinders 307 and 330). Cylinder 330 has a series of circumferential grooves 350, with annular projections formed between contiguous grooves 350. In the annular projections, holes 352 are disposed along three longitudinal rows and communicate with a cavity 354 inside the cylinder 330. Cavity 354 may be limited along an arc C of the circumference, the holes 350 remaining in such case closed along the complementary arc owing to the presence of a fixed wall 356 provided for the closing of said holes 352. Along arc C, which begins a little before the zone of minimum interspace between said cylinder 330 and cylinder 307, holes 350 exert a suction effect and thus a vacuum-operated retention of the cut and folded material, by acting on flap N3 of said material. When the serviette, delimited between two cuts operated by successive blades 336, reaches said zone of minimum distance between cylinders 307 and 330, it is kept thereon by the vacuum of slots 310 and 312, which vacuum stops operating such retention effect at the end of aspiration arc A. The serviette, separated by two successive cuts and folded along slot 310, can be dragged along, in cooperation with the vacuum effect of slot 310, and also by the belts 358 driven between cylinder or roller 334 and the annular grooves 350 of cylinder 330. These belts are made to lie on cylinder 307, in the zone thereof comprised between cylinder or roller 334 and cylinder 330, leaving the surface of cylinder 307 very close to the zone of minimum interspace between this cylinder and cylinder 330. This ensures in any case the advancement of the serviette along cylinder 307 and as far as it is made to lie on cylinder 330, and is retained thereon by the aspiration effect operated through holes 352 of cylinder 330. It thus follows that as cylinder 330 rotates in the direction of arrow f330 with the same peripheral speed of cylinder 307 and thus of web N2, the serviettes, quarter-folded through the above described operations, are further dragged along cylinder 330 starting from the zone of minimum interspace between cylinders 307 and 330 and over the annular projections between the annular grooves 350, to be piled up afterwards on suitable stacking members in a number desired to make up a package. Further holes 353 may be disposed behind the holes 352 of each row to ensure the adherence of the serviette on the ribs of cylinder 330. To carry out this stacking, use is made of both cylinder 330 and a further cylinder 360 similar to said cylinder 330 and put side-by-side with the latter at a distance from cylinder 307. Cylinder 360 also has annular grooves 362 similar to those indicated by 350, annular projections between said grooves 362, longitudinal rows of holes 364 similar to those indicated by 352, (in alignment with annular projections comprised between contiguous annular grooves 362) and possible successive holes, similar to those indicated by 353. Holes 364 communicate with a cavity 366 under vacuum located inside cylinder 360 along an arc D delimited by a fixed structure 368 similar to that indicated by 356. Arc D is substantially developed to a far more limited extent with respect to arc C, that is, between the zone of minimum interspace with cylinder 330 and the lower line of same cylinder 360, while the arc of opening C delimited by structure 356 extends over a longer arc, from the zone of minimum interspace between cylinders 307 and 330 up to the lower line of cylinder 330. Cylinder 360 rotates in the direction of arrow f360 so as to have a motion concordant with cylinder 330 in the zone of minimum interspace between these two cylinders, and with a peripheral speed corresponding to that of cylinder 307 and cylinder 330. As an alternative to the holes located next to those indicated by 352 and 364 (like holes 353), plate guides may be provided extending immediately outside of cylinders 330 and 360; these plate guides may be associated, downstream of the zone of minimum distance between the two cylinders 330 and 360, with a sorting or shunting device to be described below. In the zone of minimum interspace between the two cylinders 330 and 360, each annular groove 350 being made to correspond to one of annular grooves 362, a sorting or shunting device 370 is located to operate a deviation of the serviette transferred from cylinder 307 to cylinder 330 after this serviette has covered the trajectory between the zone of minimum interspace between cylinders 330 and 307 and the zone of minimum interspace between cylinders 330 and 360. It should be noted that the serviettes on cylinder 307 and on cylinder 330 being folded, are spaced apart from each other, and thus the sorting device 370 alternatively allows the incoming serviettes either to continue their trajectory with cylinder 330 or to be transferred on cylinder 360. The sorting device 370 operates a commutation of the operation whenever a predetermined number of serviettes has passed, for example, after the passage of thirty serviettes, to form packs made up of a corresponding number of serviettes below cylinder 330 and, successively, below cylinder 360 and vice versa. The packs of serviettes formed below cylinder 330 may have a number of serviettes equal to or different from that of packs formed below cylinder 360. The sorting device 370 is mounted so as to oscillate on a shaft 372 parallel to the axes of cylinders 330 and 360, and has a plurality of fingers 374 shaped in correspondence of the annular grooves 350 and 362. In the position illustrated in FIG. 3 of the drawing, the ends of fingers 374 are within grooves 362 and, therefore, these fingers facilitate the displacement of the serviettes dragged along by the vacuum through holes 352, as they follow the cylinder 330 up to the lower part thereof. In said lower part of cylinder 330, within grooves 350, prongs 376 of a comb 378 extend, which comb is able to vibrate (that is, oscillate) together with the shaft 380 on which it is mounted. When the sorting device 370 is moved from the right to the left position (looking at FIG. 3 of the drawing) and thus within grooves 350, the serviettes dragged along by cylinder 330 are urged to deflect on the surface of cylinder 360 and thus be vacuum-seized by holes 364 to be drawn in the direction of arrow f360 as far as the lower part of cylinder 360 where they meet prongs 382 of a comb 384 able to oscillate about its supporting shaft 386. It should be noted that the rows of holes 352, 364 are disposed on cylinders 330 and 360 so as to correspond to each other in the zone of minimum distance between the two cylinders 330 and 360. Moreover, the rows of holes 352 reach the zone of minimum interspace between cylinders 307 and 330 almost simultaneously to slots 310. Combs 376 and 382 are moved downwards from the position inside the grooves 350 and 362 at the same frequency with which the serviettes can arrive on the respective cylinders (dragged along by the vacuum operated via holes 352 and 364). The phasing is such that the comb pulls off the serviette and launches it by inertia into a corresponding tray wherein a set of serviettes TO coming from the respective cylinder 330 or 360 is collected in a number corresponding to the predetermined one for which the sorting device was adjusted. Holes 352 may be closed off by wall 356, in the lower zone of cylinder 330. The contiguous holes 353 may be suitably closed in advance through, for example, a suitable disalignment thereof with respect to holes 352 and a toothed shaping of the active edge of wall 356. However, it is understood that the serviettes removal may be carried out by combs 376 and 382, or may be facilitated by the same combs. Adjacent to and below each one of cylinders 330 and 360 a device is provided for the collection and removal of packs of serviettes TO. Only one of devices 390 and 392, predisposed below cylinders 330 and 360, respectively, is described, the other being symmetrical apart from its possible capability of receiving a different number of serviettes for the formation of each pack. Device 390 includes a pair of chains 394 and another pair of chains 396, disposed so as to be driven by pulleys 398 and 400 along a rectangular path. To chains 394 and 396, trays 406 are connected at 402 and 404, forming a cantilever comb-like collecting grid 408, located below cylinder 330 and thus below the mobile, shaped-end parts of prongs 376 of comb 378. The collecting grid 408 moves horizontally or inclined upwards and towards cylinder 360, and may be made to vibrate. The grid 408 extends beyond a fixed retaining wall 410 set at right angles thereto and disposed side-by-side to a belt conveyor 412 whose upper, active portion is approximately at the same level of the lower portions of chains 394 and 396 and which may be at least partially inclined. When a serviette reaches the lower zone of the cylinder 330, it is released therefrom owing to the timely-operated downwards displacement of prongs 376 of the comb oscillating together with shaft 380. As a consequence, the individual serviettes become piled up at TO on the comb-like grid 408 with the front fold of serviettes resting on and abutting against the upper part of wall 410, thereby aligning the serviettes of pack TO. The serviettes are pressed down each time by prongs 376, and it should be noted that these prongs may be moved at the same arrival high frequency of the incoming serviettes, owing to the small displacement angle required for these prongs, the pack of serviettes TO being formed lying just below cylinder 330. Chains 394 and 396 are moved, upon the stacking phase of serviettes in the pack TO, with a very low speed to allow a small lowering of the comb-like grid 408 (for example of 1 or 1.5 mm) at the arrival of each serviette, with a motion which is mostly a continuous motion. Once the desired number of serviettes piled up in pack TO has been reached, the sorting device 370 is changed over to begin the accumulation of serviettes below the other cylinder 360, during the formation of which, chains 394 and 306 of device 390 are driven to complete a shifting cycle of the articulation points 402 and 404. Therefore, the pack of serviettes TO formed on the grid 408 is deposited on the upper active portion of conveyor 412 and the comb-like grid 408 is slipped out below the pack of serviettes TO owing to the shift of articulations 402 and 404 along the lower portions of chains 394 and 396, the serviettes being held back by the vertical wall 410. Conveyor 412 is able to advance with a continuous or step-by-step motion, and the displacement cycle of chains 394 and 396 is completed by the new arrangement of the comb-like grid 408 reaching, just below cylinder 330, the lifted position in which the piling up of serviettes of a further pack begins. All this movement can be carried out during the time in which a desired number of serviettes for the formation of a pack is piled up under the other cylinder 360. The operation of device 392 is like that of device 390 and is half-cycle out of phase therewith. The collection of packs of serviettes may be carried out after a packaging of same packs in order to achieve an easy handling. The packs can be suitably lowered with respect to cylinder 330 (and 360) and can be moved away also in directions other than those of the illustrated conveyors, such as the one indicated by 412. The apparatus can operate on a plurality of feeding webs N, formed, for example, from a larger web NO (see FIGS. 7 and 8) with several triangular folding pans 1303 being offset and combined with pairs of converging rollers 1306 which cause the respective web N2 (longitudinally folded) to move to a pair of rollers 305( like that already described). The individual webs N2, longitudinally folded, will be fed, spaced apart from each other to meet various requirements. The conveyors 412 may be associated with or replaced by other suitable devices for the removal of packs of serviettes. The folding line on the rotating cylinder 307 may be defined (see in particular FIG.9) by a transversal channel 22, which is formed by a wide recess cut out in the cylinder, with a sectional shape 24 inserted in said recess, and by a block 26 fixed by means of screws 28 in said recess. This block has a plurality of triangular-shaped slots 30 to create suction openings in one bank of channel 22, as these slots 30 are in communication with chamber 10 through a manifold 32 and holes 34. It is preferred that the openings have a minimum cross-section so as to create the maximum suction effect. As an alternative to the embodiment of FIG. 9, the folding line T may be defined by a row of radial holes 36 (see FIG. 10) suitable to reach chamber 10 and opening 12A, similar to holes 20 and 34. FIGS. 11 and 12 show the steps of quarter-folding a napkin P. The central longitudinal folding line is designated L, the transversal folding line is shown at T. D is the length of the manufactured article.

Claims: Apparatus for the production Of transversely folded articles, such as napkins, serviettes or the like, from a web (N), comprising a rotating cylinder (307), for advancing, transversely cutting and folding said web; on said cylinder first cutting means (309) for transversely cutting the web and, at a distance from said first cutting means (309), a retaining means (22; 36; 310) in correspondence of at least a folding line (T), said folding being obtained by lifting and reverse turning of the web portion (P2) in advance of said folding line; means (326) for interrupting the retention along said folding line after the line has passed a pressing roller (334) acting against said cylinder to complete the folding; and means (358; 330) for picking up the folded articles; characterized in that it further comprises: a cutting rotor (332), second cutting means (336) being provided on said rotor, said second cutting means cooperating with the first cutting means on said cylinder for performing subsequent transversal cuttings of the web; means (370, 390, 392) for forming subsequent stacks of folded articles, each stack comprising a predetermined number of articles, said means for forming stacks of articles cooperating with said means for picking up the folded articles so that when the predetermined number of folded articles has been achieved on a stack, formation of a new stack of folded articles is started; a pick up cylinder (330) with at least a row of aspiration holes (352) to attract the article in the zone of minimum interspace between the rotating cylinder (307) and the pick up cylinder (330); and on said pick up cylinder (330) circumferential grooves (350) separated by projections in which said holes (352) of the aspiration line lead; and comb-like means (376, 378, 380) with prongs (376) within the grooves (350) for moving away the articles arrived along said pick up cylinder. Apparatus according to claim 1, characterized in that said retaining means (310) are of pneumatic type. Apparatus according to claim 1, characterized in that said retaining means are of mechanical type. Apparatus according to claim 1, characterized in that it comprises, on said rotating cylinder (307), further suction-operated retaining means (312) to retain the paper portion at the back of the transversal folding line until the folded article is moved away. Apparatus according to claim 1, characterized in that, along the folding line (T), the suction and retention means consist of a row of holes (22; 30; 34; 36; 310) able to communicate with a fixed suction cavity. Apparatus according to claim 1, characterized in that, along the folding line, the suction and retention means include a channel (22; 310) with holes leading in correspondence of a bank thereof. Apparatus according to claim 1, characterized in that the cutting means in each of several cutting positions comprise a blade (309) on the rotating cylinder (307) and a blade (336) on said rotor (332) located sideways to said rotating cylinder; the two blades having the cooperating cutting edges in correspondence of a diameter other than that of said rotating cylinder, in order to have different velocities. Apparatus according to one or more of the preceding claims, characterized in that it comprises, externally of the rotating cylinder (307), suction retaining means (340) for the initial portion of the article, in order to ease the pulling off and the overturning of said portion, up to the folding line. Apparatus according to claim 8, characterized in that said external retention means (340) are carried by the cutting rotor (332), the first cutting means of the rotating cylinder being made advantageously to project and the second cutting means on the cutting rotor being embedded in order to lift the paper from the rotating cylinder and move it close to said external retention means (340). Apparatus according to claim 9, characterized in that the folding lines are provided inclined and such as to be made partial in order to carry out successive foldings. Apparatus according to claim 10, characterized in that at least a further and successive cylinder with folding lines is provided and that transfer means bring the articles from said rotating cylinder to said further cylinder. Apparatus according to claim 1, characterized in that the comb-like means (376, 378, 380) vibrate in synchronism with the advancement of the articles on the pick up cylinder (330) in order to arrange the articles on a collecting device (390) in a pile. Apparatus according to claim 12, characterized in that it further comprises: a second pick-up cylinder (360) close and similar to the first pick-up cylinder (330), with circumferential grooves (362) and projections with holes (364) along at least an aspiration line, disposed in such a way as to correspond to grooves (350) and holes (352) of said first pick-up cylinder (330) in the zone of minimum interspace between said cylinders (330, 360); a sorting or shunting device (370) with plates (374) movable between the circumferential grooves of one pick-up cylinder and those of the other pick-up cylinder (330; 360) in order to deviate the articles arriving in the zone of minimum interspace so as to cause the continuation of their trajectory along one or the other of said pick-up cylinders (330, 360); and means (382; 392) for moving away the articles and piling them up, associated to said second pick-up cylinder and similar to those (376, 390) of the first pick-up cylinder (330). Apparatus according to claim 13, characterized in that it comprises on said pick-up cylinders (330; 360), means such as holes (353) and/or plates, for the retention of articles moving forward and dragged along, by holes (352, 364) of rows of suction holes on said pick-up cylinders (330, 360). Apparatus according to claim 13, characterized in that said means (390, 392) for piling up the articles comprise: a collecting grid (408) that can be gradually lowered from the respective pick-up cylinder (330; 360); a fixed retaining grid (410), orthogonal to and interfering with said collecting grid (408), forming a resting and retaining abutment for the articles piling up on said collecting grid (408); a conveyer (412) for receiving the piles of articles formed on said collecting grid (408); and a chain drive (394, 400) or similar for cyclically moving said collecting grid (408) by slipping it out from the retaining grid (410) at the end of the lowering trajectory, lifting and reinserting it below the pick-up cylinder (330). Apparatus according to claim 1, characterized in that it comprises a roller (334) close to the rotating cylinder (307) to carry out the transversal folding of the article after cutting; to said roller (334) a set of belts (358) being associated, which are driven within the circumferential grooves (350) of the pick up cylinder (330), to drag along the folded article. Apparatus according to claim 1, characterized in that it comprises a roller or bar (335) for guiding the lifted front edge of the cut article, and drawing it against the rotating cylinder (307). Apparatus according to any preceding claim, characterized in that upstream of said rotating cylinder (307) means (303, 305) are provided for longitudinally folding said web (N) prior to transversely cutting and folding thereof.

Inventors: BIAGIOTTI GUGLIELMO, GHILARDI MAURO, BIAGIOTTI, GUGLIELMO, GHILARDI, MAURO
Applicants: PERINI FABIO SPA, FABIO PERINI S.P.A.
Application year: 1988
Main classification: B65H45
IPC codes: B65H45, B31D1, B65H29, B65H33