CHAIN AND CHAIN TRACK FOR ROTATING CONVEYOR BUCKET

Abstract: A bucket conveyor comprising a plurality of buckets (11), a chain on which the buckets (11) are mounted in series, a chain track (51) on which the chain is mounted for movement thereon, drive means for moving the chain whereby the buckets are moved along a circuitous conveyor path between one bucket filling station and one bucket emptying station, and means for moving the buckets (11) around the axis of movement of the chain as required for the buckets (11) to negotiate curves and turns in the conveyor path as the buckets move along the conveyor path on the chain.

Description: Technical Field and Background of the Invention This invention relates to a chain and chain track for rotating a conveyor bucket about the axis of movement of the chain along the chain track. The apparatus permits the use of more efficient conveyor drive means, such as a drive tension sprocket, by moving the bucket from the inside to the outside of the chain before it passes around the sprocket, and moving the bucket back to the inside of the chain so that the buckets may be moved into overlapping relation to receive material therein. The apparatus may also be used to permit the chain to turn a vertical 90 degree turn by reorienting the buckets to the inside of the track as the turn is made. Summary of the Invention Therefore, the invention seeks to provide an apparatus for moving the buckets of a bucket conveyor to the outside of the conveyor chain track in advance of the buckets passing around a drive tension sprocket. The invention also seeks to provide an apparatus for reorienting the buckets of a bucket conveyor to the inside of the track as a vertical 90 degree turn is made. According to the present invention, there is provided a bucket conveyor comprising a plurality of buckets; a chain on which the buckets are mounted in series; a chain track on which the chain is mounted for linear movement thereon; drive means for moving the chain whereby the buckets are moved along a circuitous conveyor path between at least one bucket filling station and at least one bucket emptying station; characterised in that: the chain track includes at least one section which is twisted about the longitudinal axis of the chain track so as to cause rotation of the chain and the buckets about the longitudinal axis of movement of the chain, whereby the buckets can negotiate curves and turns in the conveyor path as the buckets move along the conveyor path on the chain. A bucket conveyor according to the classifying portion of the preceding paragraph is known from United Kingdom Patent No. 1139490. According to one preferred embodiment of the invention, the drive means comprises at least a 90 degree sprocket around which the chain passes in making at least a 90 degree turn, and the chain track is twisted so as to cause rotation of the buckets from the inside of the chain to the outside of the chain in advance of said sprocket and from the outside of the chain to the inside of the chain after each bucket has passed the sprocket. According to another preferred embodiment of the invention, the drive means comprises a 180 degree sprocket around which the chain passes in making a 180 degree turn. According to yet another preferred embodiment of the invention, the chain comprises a plurality of spaced-apart bucket trolleys on each of which trolleys is pivotally mounted a bucket; and connection means joining adjacent trolleys for permitting each of said trolleys to rotate independently of each other about the longitudinal axis of movement of the chain; the track being twisted so as to impart rotational movement to said trolleys at predetermined locations on the conveyor path. Preferably, the trolley comprises a chassis, a pair of horizontal wheel shafts with wheels thereon carried by the chassis perpendicular to the axis of movement of the chain, a pair of vertical wheel shafts with wheels thereon carried by the chassis perpendicular to the axis of movement of the chain and perpendicular to the horizontal wheel shafts. The track preferably comprises four spaced-apart, elongate, continuous curved track tubes for receiving therebetween, respectively, one of the horizontal or vertical wheels in engaging, following relation thereto whereby, as the wheels of the trolley follow the curve of the track tubes, the bucket is moved around the axis of movement of the chain. According to yet another preferred embodiment of the invention, the connection means comprises a connecting rod having a semi-spherical bush on each end, and an end housing on each end of the trolley having a spherical seat into which the end bush is received for rotation therein. Brief Description of the Drawings Preferred features of the invention withrow be described by way of example with reference to the accompanying drawings, in which: Figure 1 is a schematic perspective view of a conveyor circuit showing a drive arrangement according to the prior art; Figure 2 is a schematic perspective view of a conveyor circuit showing bucket rotation before and after passage past a drive tension sprocket; Figure 3 is a schematic perspective view of another conveyor circuit showing bucket rotation of 90 and 180 degrees at different points in the circuit; Figure 4 is a fragmentary perspective view of a conveyor chain according to the prior art; Figure 5 is a vertical cross-sectional view of a chain, chain track and bucket trolley according to the present invention; Figure 6 is a top plan cross-sectional view of the apparatus shown in Figure 5; Figure 7 is a perspective view of a length of chain track according to the present invention; Figure 8 is a cross-sectional view illustrating a way of joining together adjacent lengths of chain track shown in Figure 7; Figure 9 is a sequence of views illustrating the prior art problem of material retainage when tipping buckets traveling at high speed; Figure 10 is a sequence of views illustrating the use of a sprocket with a missing projection for increasing the dwell time of the bucket in its inverted position; Figure 11 is an exploded perspective view of a bucket according to the invention having auxiliary support; Figure 12 is a side elevation view of the bucket shown in Figure 11; Figure 13 is a top plan view of the bucket shown in Figure 11; Figure 14 is an elevation view, with the track in cross-section, of an embodiment of the invention having auxiliary support for the bucket, and rack and pulley bucket tipping; Figure 15 is a side elevation of the rack and pulley bucket tipping apparatus; Figure 16 is a schematic end view of the apparatus shown in Figure 15; Figure 17 is a fragmentary enlarged view of the mounting arrangement of the pulley-engaging strip shown in Figure 16; and Figure 18 is a perspective view of the bucket leveling bars according to an embodiment of the invention. Description of the Preferred Embodiment Referring now specifically to the drawings, a conveyor circuit according to the prior art is illustrated in Figure 1 and indicated broadly at reference numeral 10. As is shown, a plurality of spaced-apart, wedge-shaped buckets 11 are mounted on the inside of a chain 12 which moves around a circuit from a location 13 where the buckets are filled to locations 14, 15 and 16 where the buckets can be selectively emptied by dumping or tipping, as desired. Of course, any desired number of filling and emptying locations can be provided, as is necessary. The basic features shown in Figure 1 are the subject of British Patent Nos. 2,164,310A and 1,139,490, owned by this applicant and disclose the basic concept of providing wedge-shaped buckets which, when presented into a specifically designed radius such as the filling station 13 bring the buckets, which are normally free to rotate about a horizontal axis perpendicular to the direction of travel, into juxtaposition with each other with overlapping lips to enable them to be filled without spillage. After filling, the buckets separate to enable them to negotiate the curves and angles of the circuit without colliding with each other. As is evident from Figure 1, the buckets 11 must be on the inside of the chain 12 in order to be moved into juxtaposition with each other at the filling location 13. Therefore, sprocket drives 18 and 19 must be positioned on the outside of the chain to avoid interference with the buckets. A tension unit 20 keeps the chain at the proper tension for given load and chain speed conditions. As is shown in Figure 2 in a conveyor circuit 10′, a more efficient drive tension sprocket 22 operating on the inside of a chain 23 can be used by moving the buckets 11 to the outside of the chain when passage of the buckets past the drive tension sprocket 22 occurs, and then moving the buckets back to the inside of the chain so that they are in the required inside position during passage at the filling location 13. Another variation is shown in Figure 3 in a conveyor circuit 10″, where the buckets 11 are conveyed around a circuit which includes a chain 25 having both horizontal and vertical right angle bends. For example, on chain 25 material is loaded into the buckets 11 at a filling location 26. The buckets then travel counterclockwise around a horizontal right angle bend 28 in the usual manner. However, when the buckets reach the vertical right angle bend 29, they must be rotated 90 degrees in order for them to remain upright when they pass over the next right angle bend 30. The buckets negotiate the right angle bend 31 in the usual manner but must be rotated 180 degrees to the outside of the chain 25 before reaching the drive tension sprocket 32. Then after passage around drive tension sprocket 32, the buckets are rotated back to the inside of the chain 25 for movement back to the filling location 26. The mechanism for performing these functions is described below. First, however, brief reference is made to the chain 12 according to the prior art in Figure 4. Chain 12, as is shown in Figure 4, is bi-planar and can only be moved through two fixed planes as the chain pivots around a vertical axis defined by vertically-extending shafts 34 and 35, and horizontally-extending shafts 37 and 38 of a cruciform 39. Cruciforms 39 are connected together by chain members 40 and ride in a chain track formed of four spaced-apart tubes against which ride wheels 41,42,43 and 44. Referring now to Figure 5, a bucket trolley 50 and chain track 51 according to an embodiment of the invention is shown. Chain track 51 comprises a track plate 52 closed on three sides and supporting four spaced-apart tubes 53, 54, 55 and 56. Bucket trolley 50 comprises vertical wheel shafts 58 and 59 with wheels 60 and 61, respectively, mounted for rotation thereon, and horizontal wheel shafts 62 and 63 with wheels 64 and 65, respectively mounted for rotation thereon. As is clearly shown in Figure 5, wheels 60, 61, 64 and 65 ride between tubes 53, 54, 55 and 56 in such a manner as to maintain proper orientation of the trolley 50 with the chain track 51. The bucket 11 is supported on trolley 50 by means of a horizontally-extending spindle 67 on which the bucket is mounted for rotation. This rotation permits the bucket 11 to be tipped for emptying at the appropriate time. Further details of the trolley 50 are shown in Figure 6. The wheel shafts 58, 59 62, and 63 and wheels 60, 61, 64 and 65 described above are carried on a chassis 70 on which is also mounted the spindle 67. Adjacent trolleys 50 are connected together by connecting rods 71 and 72. A semi-spherical end bush 73 is attached to one end of connecting rod 71 by means of nut 74 and is seated in a housing 75 having a spherical seat 76 formed in the inner wall thereof. A semi-spherical end bush 78 is attached to one end of connecting rod 72 by means of nut 79 and is seated in a housing 80 having a spherical seat 81 formed on the inner wall thereof. The trolley 50 is therefore able to rotate about an axis along the length of the chain track 51. Referring now to Figure 7, this is accomplished by forming the tube 53, 54, 55 and 56 making up chain track 51 into parallel curves which over a predetermined distance have an axis of rotation of, for example, 90 degrees. In the section of chain track 51 is shown in Figure 7, the trolley 50 and the bucket carried on the trolley 50 will be rotated 90 degrees as the trolley moves from one end of the section of chain track 51 to the other. This movement is shown in the environment of the circuit 25 in Figure 3 and occurs at vertical right angle bend 29. To rotate trolley 50 and bucket 11 180 degrees before and after passage past the drive tension sprocket 32, two sections of the chain track 51 are connected together end-to-end by a flange 51a in each instance. In addition to connecting together the sections of chain track 51 by the flanges 51a, plugs 85 are inserted into the adjacent open ends of the tubes 53, 54, 55 and 56. See Figure 8. The most effective way of dumping contents from a moving bucket is to move the bucket through a complete 360 degree revolution. The speed at which the bucket is inverted is directly proportional to the speed of the chain. For this reason, high speed conveyors rotate the bucket through a 360 degree revolution so fast that products having a relatively light density, for example, food and chemical products of less than 30 pounds per cubic food of density, are not completely emptied from the bucket. This is illustrated in Figure 9. In position 1, the bucket has begun to invert and the contents are falling towards the mouth of the bucket. In position 2, the bucket is inverted and the contents are free falling out of the mouth of the bucket. However, the bucket is rotating so fast that the trailing edge of the bucket acts as a scoop and retrieves some of the contents before they fall free, as is shown in positions 3 and 4. This problem can be eliminated by increasing the dwell time of the bucket in the inverted position. The means by which this is done is illustrated in Figure 10. As is shown, Bucket 11 includes a sprocket 90 mounted on and concentric with spindle 67 on which bucket 11 is mounted. The sprocket 90 is fixed on spindle 67 so that movement of sprocket 90 results in unison movement of bucket 11. In the embodiment shown in Figure 10, sprocket 90 has five outwardly extending, tapered teeth 90a, 90b, 90c, 90d, and 90e, each 60 degrees apart, thereby forming a star-shaped structure. Of course, sprockets having other numbers and shapes of teeth can also be used as desired. A 120 degree space 91 is defined by the absence of the sixth tooth which would otherwise be present between teeth 90a and 90e. The spindle 76 is positioned sufficiently high so that the center of gravity of the bucket is well below the sprocket 90. Therefore, the weight of bucket 11 will cause the bucket 11 and sprocket 90 to normally assume the position shown in position 1 of Figure 10. A rack 95 is mounted adjacent chain track 51 at each position where emptying of the buckets 11 will take place. Usually, only one rack 95 is in position at any one time, and the rack 95 is mounted so that it can be easily put into and out of operation as is necessary to vary the emptying location. Rack 95 has a plurality of laterally outwardly-extending pins 96 through 101 inclusive. Pins 96-101 project into the path of travel of the sprocket 90. As the bucket 11 is carried from position 1 to position 3 in Figure 10, pin 96 engages tooth 90c and the bucket 11 is tipped counterclockwise. Pin 97 engages tooth 90d and rotates the bucket 11 further. Pin 98 engages tooth 90e and pushes it counterclockwise as the bucket 11 continues to move. At position 2 in Figure 10, the bucket is completely inverted and contents are free to empty. However, where space 91 is now adjacent rack 95, there is no pin and no tooth to be engaged by the pin. Therefore, bucket 11 does not rotate at the position shown in position 2, but is stationary long enough for the entire contents of the bucket 11 to empty. A nylon block 102 is positioned on the bottom of rack 95 between pins 98 and 99 and absorbs the impact of the sprocket 90 and arrests its rotation momentarily. A sufficient distance is left between sprocket 90 and block 102 to permit sprocket 90 to rotate enough in this area for pin 99 to catch tooth 90a and to continue bucket rotation back to its upright position, as is shown in position 3 of Figure 10. Details of the design of bucket 11 are shown in Figures 11-14. For relatively small buckets, it is sufficient to mount the bucket on one side only. This, of course, is the large side of the bucket adjacent the chain track 51. However, for relatively large buckets and buckets carrying very heavy loads, a bucket as is shown in Figure 11 is used. Bucket 110 is constructed of a light weight plastic/nylon/polymer material which is also sanitary and easy to clean. A main bucket trunion 111 is welded to a steel support plate 112 which in turn is molded into the wall of bucket 110. Spindle 67 is then positioned in trunion 111. An auxiliary support wheel 113 (Figure 12) is mounted on the narrow side of bucket 110 in concentric rotating relation with the axis of spindle 67, as is shown in Figures 13 and 14. An auxiliary support track 115 is positioned inboard of chain track 51 and supports wheel 113, as is best shown in Figure 14. The support track 115 is tubular and parallels chain track 51. Bucket 110 is therefore supported on opposite sides and is able to carry substantially more weight without fear of damage to either the bucket 110 or the chain or chain track. Referring now to Figures 15 and 16, another embodiment of a bucket emptying apparatus is shown. The apparatus can be used with either bucket 11 or 110 but will be described below with reference to bucket 110. The sprocket-type of emptying apparatus is unable to effectively control the bucket rotation at speeds greater than about 40 rpm. Therefore, a friction-type of emptying device permits positive control of the bucket 11 or 110 throughout its entire 360 degree revolution. A pulley 120 is mounted concentrically with spindle 67 and is fixed to rotate with bucket 110 as it rotates. Preferably, pulley 120 has a "V" groove 121 around its periphery. A rack 122 is mounted by means of a pair of parallel pivot bars 123, 124 so that it can be moved into and out of operation when desired. Movement of the rack is effectuated by a hydraulic cylinder 125 or some other suitable means. The rack includes a spring-loaded elongate strip 126 which extends along the direction of travel of bucket 110. The strip 126 is preferably fabricated of rubber, neoprene or some other highly durable, heat resistant and friction creating substance. As is best shown in Figure 17, strip 126 is mounted on rack 122 by means of an angle bracket 128 which carries a spring-loaded assembly 130. The cross-section of strip is essentially that of a truncated "V" and is sized to fit within the "V" groove of pulley 120. The spring-loading insures that good frictional, non-slip contact is achieved between pulley 120 and strip 126. Referring again to Figure 15, the sequence of operation is shown. As bucket 110 moves from left to right, strip 126 engages pulley 120. Friction between these two elements causes the pulley to rotate as the bucket continues to move. In so doing, the bucket is likewise caused to rotate, thereby emptying the contents. The strip 126 is the same length as the circumference of the pulley 120 so that when the downstream end of strip 126 has been reached, the pulley has rotated 360 degrees and the bucket 110 has reassumed its upright position. A noted earlier, the buckets are filled when in a radius of a size which causes the buckets to move together whereby lips on the buckets are positioned relative to each other in overlapping relation in order to avoid spillage of the product being filled into the buckets. For this to happen, the buckets must be level with each other. This is accomplished by mounting a leveling wheel 129 on the pulley 120 eccentric to and trailing the axis of rotation of pulley 120, as is shown in Figure 18. An upper guide bar 130 and a lower guide bar 131 are mounted in vertically spaced-apart relation at the filling location. As a bucket 110 moves into the filling position, leveling wheel 129 moves between the guide bars 130 and 131. The guide bars 130, 131 are flared apart slightly at their upstream opening to make sure that the leveling wheel is guided into position to make the transit. Of course, this arrangement can be used wherever bucket leveling is needed. A chain and chain track for rotating a conveyor bucket is described above. Various details of the invention may be changed without departing from its scope. Furthermore, the foregoing description of the preferred embodiment according to the present invention is provided for the purpose of illustration only and not for the purpose of limitation--the invention being defined by the claims.

Claims: 1. A bucket conveyor comprising: a plurality of buckets (11); a chain (23, 25) on which the buckets are mounted in series; a chain track (51) on which the chain is mounted for linear movement thereon; drive means (22, 32) for moving the chain whereby the buckets are moved along a circuitous conveyor path between at least one bucket filling station and at least one bucket emptying station; characterised in that: the chain track (51) includes at least one section which is twisted about the longitudinal axis of the chain track so as to cause rotation of the chain and the buckets about the longitudinal axis of movement of the chain, whereby the buckets can negotiate curves and turns in the conveyor path as the buckets move along the conveyor path on the chain. 2. A bucket conveyor according to claim 1, wherein the drive means comprises at least a 90 degree sprocket (32) around which the chain passes in making at least a 90 degree turn, and wherein the chain track is twisted so as to cause rotation of the buckets from the inside of the chain to the outside of the chain in advance of said sprocket and from the outside of the chain to the inside of the chain after each bucket has passed the sprocket. 3. A bucket conveyor according to claim 2, wherein said drive means comprises a 180 degree sprocket (22) around which the chain passes in making a 180 degree turn. 4. A bucket conveyor according to claim 1, 2 or 3, wherein the chain comprises: a plurality of spaced-apart bucket trolleys (50) on each of which trolleys is pivotally mounted a bucket; and connection means (71-81) joining adjacent trolleys for permitting each of said trolleys to rotate independently of each other about the longitudinal axis of movement of the chain; the track being twisted so as to impart rotational movement to said trolleys at predetermined locations on the conveyor path. 5. A bucket conveyor according to claim 4 wherein said trolley (50) comprises: a chassis; a pair of horizontal wheel shafts (62, 63) with wheels (64, 65) thereon carried by said chassis perpendicular to the axis of movement of the chain; a pair of vertical wheel shafts (58, 59) with wheels (60, 61) thereon carried by said chassis perpendicular to the axis of movement of the chain and perpendicular to the horizontal wheel shafts; and wherein said track (51) comprises: four spaced-apart, elongate, continuous curved track tubes (53-56) for receiving therebetween, respectively, one of the horizontal or vertical wheels in engaging, following relation thereto whereby, as the wheels of the trolley follow the curve of the track tubes, the bucket is moved around the axis of movement of the chain. 6. A bucket conveyor according to claim 4 or 5, wherein said connection means comprises a connecting rod (71, 72) having a semi-spherical end bush (73, 78) on each end, and an end housing (75, 80) on each end of the trolley having a spherical seat (76, 81) into which said end bush is received for rotation therein.

Inventors: GOUGH, GEORGE TERAH
Applicants: REFAC INTERNATIONAL, LIMITED
Application year: 1988
Main classification: B65G47
IPC codes: B65G47, B65G17