Connector

Abstract: A connector comprises a housing provided with a recess 7, a terminal cavity 9 and a gap 10, and a contact piece 2 provided with a base portion 2′ and bifurcated free ends 3, 3′. Contact terminals 6, 6′ of wires W, W′, respec­ tively, project into said recess through said terminal recess. The base portion of said contact piece is fitted into said gap, the bifurcated free ends of said contact piece project into said cavity, and only one of said bifur­ cated free ends is normally in contact with one of said contact terminals. Therefore, when an arm of the housing of the other connector is fitted into said recess, the other of said bifurcated free ends is brought into contact with the other of said contact terminals and completes the electrical connection between them.

Description: The present invention relates to a connector used with a wire-harness for automobiles. A prior art connector used with a wire-harness for automobiles is disclosed in, for example, the Official Gazette of Japanese Utility Model Public Disclosure No. 1744/87. In this prior art connector, male and female connectors are provided with an electric contact in each of a locking portion and a locked portion on the side wall thereof so that the electric contacts provided in the locking and locked portions are connected to each other when the two connectors are fitted to each other and the locking and the locked portions are engaged with each other, and an indication as to whether or not the fitting of the two connectors is perfect is given by an indicating lamp or the like provided in a circuit which is made conductive upon connection of the electric contacts. In this type of connector, however, in which the electric contacts provided in the locking and the locked portions, respectively, are directly connected, it is required that at least one of the contacts yields to pressure when the connectors are fitted to each other. Accordingly, repeated fitting and detaching of the prior art connectors will cause metal fatigue and lead to an insecure connection between them. In order to overcome the difficulties of the prior art connector described above, the connector according to the present invention comprises a first housing and a second housing to be fitted onto said first housing and being provided with an arm, said first housing being provided with a recess, a cavity for contact terminals, a gap, and a contact piece provided with a base portion and bifurcated free ends in which said contact terminals project into said recess through said cavity, the base portion of said contact piece is fitted into said gap, bifurcated free ends of said contact piece projecting into said recess, and only one of said bifurcated free ends being normally in contact with one of said contact terminals, whereby when said arm of said second housing is fitted into said recess, the other of said bifurcated free ends is brought into contact with the other of said contact terminals to complete the electrical connection between them. Because a pair of parallel contact terminals and the contact piece having the bifurcated free ends are provided in the recess defined in the first housing and because one of the free ends of the contact piece is normally in contact with one of the contact terminals while the other of the free ends is opposite to the other of the contact terminals with an adequate clearance therebetween, when the second housing is fitted to the first housing and the arm of the second housing is caught in the recess, the leading end of the arm urges one of the free ends of the contact piece into contact with the other contact terminal directly under it, thereby bringing them into electrical connection. The circuit which includes a lamp or the like is energized by the procedure described above and an indication as to whether or not the fitting of the housings is perfect is given according to whether the lamp is lit or not. The invention will be better understood from the following description taken in connection with the accompanying drawings in which: Fig. 1 is a perspective view of the connector according to the present invention; Figs. 2A and 2B are perspective views of the contact pieces; Fig. 3 is a perspective view of the contact terminal; Fig. 4 is a sectional view of one connector taken along the line A-A of Fig. 1; and Fig. 5 is a sectional view taken along the line A - A of Fig. 1, showing the connector in fitting engagement with the other connector. Certain preferred embodiments of the present invention will now be described with reference to the accompanying drawings. In Figs. 1 to 3, reference numeral 1 denotes a connector, 2 denotes a contact piece, 6, 6' denote contact terminals, 7 (see Fig. 4) denotes a recess, and 8, 12 denote projections. The connector 1 is provided on the outer side thereof with the recess 7 for engagement with an arm 14 of the other connector 13 (see Fig. 5). The projection 8 of the recess 7 is larger than the other projection 12 and has a cavity 9 for the contact terminals which is open at one end. Figs. 2A and 2B generally show the contact piece 2 which is made of a highly resilient material. The contact piece 2 comprises a base portion 2' and bifurcated free ends 3, 3'. As shown in Fig. 2A, one free end 3 is downwardly bent relatively deeply and the forward end of it is upwardly bent. The other free end 3', which is longer than the one free end 3, is downwardly bent relatively gently, upwardly bent in the intermediate portion, and downwardly bent at the forward end. As shown in Fig. 2B, the other free end 3' is provided at the extended portion thereof with upwardly bent portion 31. The contact piece 2 is provided at the base portion 2' thereof with locking pieces 4 and 5. The locking piece 4 is stamped upwardly from the base portion 2' and the locking piece stands upright from the forward edge of the base portion. As shown in Fig. 4, the cavity 9 for the contact terminals has a gap 10 in front of it into which the contact piece 2 is inserted in opposition to the direction in which the contact terminals are inserted. The contact piece 2 is locked in the gap 10 by the locking pieces 4 and 5 through a depending portion 11. The two parallel contact terminals 6, 6' are inserted into the cavity 9 for the contact terminals in the direction in which the connectors 1 and 13 are fitted. Now, the relationship between the contact terminals 6, 6' and the contact piece 2 will be described. One free end 3 of the contact piece 2 is normally in contact with one contact terminal 6 while the other free end 3' of the contact piece 2 is in the vicinity of the other contact terminal 6' with an adequate clearance left therebetween. Further, the operation of the connector according to the present invention will be described with reference to Figs. 4 and 5. During the fitting of the connectors 1 and 13, when the arm 14 of the connector 13 moves beyond the projection 12 and is caught in the recess 7, the forward end of the arm 14 urges the other free end 3' of the contact piece 2 downward into contact with the contact terminal 6' directly under it. At this time, the circuit which includes an indicating lamp is energized and indicates whether the fitting of the two connectors is perfect or not. The connector according to the present invention provides the following distinct meritorious effects. In the prior art connector, the indicating lamp is lit even when the connectors are not perfectly locked to each other if the contact pieces are electrically connected to each other. In the present invention, however, the indicating lamp is not lit unless the connectors are perfectly locked to each other. Assembly of the electric contacts is relatively simple in the present invention too, and is in fact as simple as the harnessing work in the prior art connectors. While we have shown and described specific embodiments of the invention, it will be understood that these embodiments are merely disclosed for the purpose of illustration and description.

Claims: A connector comprising a first housing (1) and a second housing (13) to be fitted onto said first housing and being provided with an arm (14), said first housing being provided with a recess (7), a cavity (9) for contact terminals (6,6'), a gap (10), and a contact piece (2) provided with a base portion (2') and bifurcated free ends (3,3') in which said contact terminals (6,6') project into said recess (7) through said cavity (9), the base portion (2') of said contact piece (7) is fitted into said gap (10), the bifurcated free ends (3,3') of said contact piece (2) project into said recess (7), and only one of said bifurcated free ends (3) is normally in contact with one of said contact terminals (6), whereby when said arm (14) of said second housing (12) is fitted into said recess (7), the other of said bifurcated free ends (3') is brought into contact with the other of said contact terminals (6') and completes the electrical connection between them. A connector according to claim 1, where in the contact terminals (6,6') are parallel to the direction in which the housings (1,13) are fitted together. A connector according to claim 1 or claim 2, where in one of the bifurcated free ends (3) is downwardly bent relatively deeply and the forward end thereof is upwardly bent, while the other bifurcated free end (3'), which is longer than the one bifurcated free end (3), is downwardly bent relatively gently, upwardly bent in the intermediate portion, and downwardly bent at the forward end. A connector according to claim 1 or claim 2, where in one of the bifurcated free ends (3), is downwardly bent relatively deeply and the forward end thereof is upwardly bent, while the other bifurcated free end (3'), which is longer than the one bifurcated free end (3), is downwardly bent relatively deeply, extends horizontally in the intermediate portion, and is provided at the middle of the intermediate portion thereof with upwardly bent portions (31). A method of determining whether the fitting of housings (1,13) of a connector according to any preceding claim is perfect, comprising the use of a circuit including a lamp or the like and said connector, whereby when the contact piece (2) is urged by said arm (14) into contact with said other contact terminal (6'), thereby bringing said pair of contact terminals (6,6') into connection, an indication as to whether or not the fitting of the housings (1,12) is perfect is given according to whether the lamp is lit or not.

Inventors: MITSUI KAZUO, SHIMAZU HIROYUKI, MITSUI, KAZUO, SHIMAZU, HIROYUKI
Applicants: SUMITOMO WIRING SYSTEMS, SUMITOMO WIRING SYSTEMS, LTD.
Application year: 1988
Main classification: H01R13
IPC codes: G03G15, H01R4, H01R13, F16F15, H05K7