Signboard for displaying optical images

Abstract: The present invention constitutes a display system (10) for alpha-numeric and graphic images. The system provides a signboard on which varying images of comparably large dimensions can be made to appear. The system comprises an input matrix (12), a display matrix (14), and a large number of optical conductors (16) such as optical fibers which interconnect corresponding parts of the matrixes. Optical images focused on the front face (15) of the input matrix appear in expanded form on the display face (24) of the output matrix. The system may be constructed from a large number of small units (60) comprising an input bundle (62), an output block (22), and a group of optical fibers (66). These units may be easily manufactured by a process involving a limited number of steps.

Description: Technical Field The present invention relates to signboards for displaying varying alpha-numeric and graphic images to large audiences. Background of the Invention Several different technologies exist for providing large-size displays of varying alpha-numeric and graphic images. Traditionally, matrixes composed of banks of lamps controlled by complex switching mechanisms have been employed to display such images. However, systems which use banks of lamps have limitations in terms of their color, image fidelity, and animation capacities. Further, these systems require substantial maintenance in order to replace the lamp bulbs which inevitably burn out during use. Electromechanical display signs which use shutters to pass or block light from fluorescent lamps have also come into widespread utilization. However, these displays generally operate too slowly to allow animation and do not provide color capabilities. Very large screen television sets have also been employed as signboards. However, the size, weight, power consumption, and cost of such television displays render these systems impractical for all but a few applications. GB-A-2 148 570 describes a fiber optic display apparatus for displaying various images and changing colors. The apparatus comprises a display panel that secures a large number of optical fibers which converge in the corresponding given positions into a bundle located near a light source. FR-A-2 574 562 describes a method for making an optical data conductor having a filling ratio of less than 50% including a composite block of 0.5mm thick lead sheets, 0.050mm thick transfer adhesive tape, and 0.5mm diameter scintillating fibers for use in a particle detector. Summary of the Invention The present invention constitutes a system having color and animation capabilities for displaying varying alpha-numeric and graphic images. The display system comprises a heat-producing image source, an input matrix, a large number of optical conductors having input and output terminals at their opposite ends, and a display matrix. The display system employs heat-conductive layers in the input matrix to displace the heat received from the image source to preserve good image quality. The input matrix may include a framework for mounting the input terminals for the optical conductors in a closely packed configuration. The display matrix may include an array of blocks adapted for mounting the output terminals for the optical conductors in a spaced apart configuration. The configuration of the input terminals within the input matrix corresponds to the configuration of the output terminals of the display screen. In the preferred embodiment, the display system is constructed from sub-units comprising an output block including a group of spaced-apart optical conductor output terminals, an input bundle including a group of collinear input terminals and a group of optical fibers connecting the input and the output terminals. The sub-units are efficiently manufactured by, among other steps, cementing groups of optical fibers along an interface between substrate strips to form the output blocks and securing the opposite ends of said fibers in closely packed order to form the input bundles. Thus, the display system may be easily and inexpensively manufactured. In operation, optical images are focused on the front face of the input matrix. The light from these images is divided into a large number of small parts as it is received by the input terminals. The light composing the parts is then transmitted by the optical conductors to the display matrix. This light emanates from the display matrix in a pattern of expanded size corresponding to the image received by the input matrix. Brief Description of the Drawings Fig. 1 is a perspective view of the overall system of the present invention. Figs. 2A and 2B are plan views of the front face of the input matrix component of the present invention. Fig. 2A shows the framework and structure of the input matrix. Fig. 2B shows the configuration of the input terminals within a section of the input matrix. Figs. 3A and 3B are plan views of the display face of the display matrix component of the present invention. Fig. 3A shows the overall structure of the display face. Fig. 3B shows the configuration of the output terminals within a section of the display face. Fig. 4 is a perspective view of a single light transmission unit as used in constructing the present invention. Figs. 5A-5F diagrammatically illustrate various steps involved in manufacturing light transmission units of the type illustrated in Fig. 4. Fig. 6 is a lateral cross section of an input matrix component of the present invention including rod lense elements mounted on the matrix. Fig. 7 is a lateral cross section of a display matrix component of the present invention including dispersing strip and louver elements mounted on the matrix. Description of the Preferred Embodiment Referring now to Fig. 1, the preferred embodiment of the present invention constitutes the display system 10 comprising an input matrix 12, a display matrix 14, and a large number of the optical conductors 16 (of which only a limited number are shown in Fig. 1) connected between them. The input matrix 12 includes a planar front face 15 upon which an optical image may be projected from a source such as the slide projector 20. The optical conductors 16 connect the input matrix 12 to the display matrix 14 and provide for the transmission of light from the input matrix 12 to the display matrix 14. The display matrix 14 is constructed of a large number of output blocks 22 (representative blocks indicated at 22). The display matrix includes a display face 24 (not shown in Fig. 1) from which light emanates to form the images displayed by the system 10. Referring now to Fig. 2A, the construction of the input matrix 12 is shown in greater detail. The input matrix 12 comprises a framework 30 including a set of grid plates 32, a set of spacers 34 (representative spacers indicated at 34), two clamping plates 36a and 36b, and registration bolts 38. The grid plates 32 are made from relatively thin sheet metal having good heat conductance such as aluminum for assisting in dissipating any heat build-up from light focused on the input matrix 12. The grid plates 32 are arranged in a stack of parallel plates. Adjacent plates 32 within the stack are separated by pairs of spacers 34. As shown in Fig. 2B, the recesses formed between the plates 32 by the spacers 34 are used for mounting rows 42a-42e of input terminals 40 (representative terminals indicated at 40) to the optical conductors 16 which extend parallel to the plates 32. The input terminals 40 within the rows 42a-42e also form columns 44a-44h of input terminals 40 which extend perpendicular to the rows 42a-42e. The grid plates 32, spacers 34, and input terminals 40 are secured in position by the clamping plates 36a and 36b and bolts 38. The clamping plate 36a extends across the top of the stack of grid plates 32, and the clamping plate 36b extends across the bottom of the stack of grid plates 32. The bolts 38 extend up through holes (not shown) in the grid plates 32 and clamping plates 36 and retain the grid plates, spacers 34 and input terminals 40 together when the nuts 45 are tightened down onto the bolts 38. Referring now to Fig. 3A, the display matrix 14 includes an array 55 of output blocks 22 (representative blocks indicated at 22) stacked in parallel rows 50a-50j and in columns 52a-52d perpendicular to the rows 50a-50j. The output blocks 22 provide spaced-apart mounting locations for the output terminals 48 (representative terminals indicated at 48) for the optical conductors 16 and allow for the positioning of the output terminals 48 in groups within the array 55. The output terminals 48 for the optical conductors 16 are positioned along interfaces 50 (representative interfaces indicated at 50) extending longitudinally through the middle of each block 22. As shown in Fig. 3B, the output terminals 48 form rows 54a-54e of parallel output terminals 48. The output terminals 48 within the rows 54a-54e also form columns 56a-56i of output terminals 48 extending perpendicular to the rows 54a-54e. The optical conductors 16 comprise long and thin waveguides such as acrylic optical fibers for receiving light at one end, transmitting this light through the conductor 16, and emanating this light at the other end. For the purpose of efficiently receiving and emanating light, the optical conductors 16 include input and output terminals 40 and 48. These terminals 40 and 48 are formed from the ends of the optical conductors 16 by having the optical fibers cleanly severed at right angles to their long axes and having the axial ends generated thereby polished to provide smooth and clear surfaces. The optical conductors 16 connect the input matrix 12 to the display matrix in a prescribed pattern. Each input terminal 40 is separately connected by an optical conductor 16 to a different output terminal 48 on a one-to-one basis. The output terminals 48 occupy positions within the rows 54 and columns 56 of the display matrix 14 geometrically similar to the positions occupied by the input terminals 40 to which they are connected within the rows 42 and columns 44 of the input matrix 12. For example, an input terminal 65 (Fig. 2A) in the second row and fifth column on the front face 15 of the input matrix 12 would be connected to a corresponding output terminal 75 (Fig. 3A) in the second row and fifth column (from the right) on the display face 24 of the input matrix 14. The different portions of the face 15 of the input matrix 12 are thereby optically interconnected with corresponding portions of the display face 24 of the output matrix 14. In operation, these interconnections allow the system 10 to transmit images part-by-part from the front face 15 of the input matrix 12 to the display face 24 of the output matrix 14. The light from images focused on the front face 15 emanates from the display face 24 to form expanded images which reflect the structure of the original images provided to the input matrix 12 (but may have a different aspect ratio). An image from a source such as the projector 20 in Fig. 1 can thereby be displayed in magnified form by the system 10 on the display face 24. The system 10 may be viewed as constructed from a large number of light transmission units which allow the system to be conveniently assembled from components. Fig. 4 illustrates one unit 60 including an input bundle 62, an output block 64 and a group of optical fibers 66 connecting the input bundle 62 to the output block 64. The input bundle 62 comprises a group of collinear input terminals 40 to the fibers 66 around which a length of metal foil tape 68 has been wrapped. The tape 68 functions to hold the input terminals 40 together in a closely packed order and to help transfer heat away from the input terminals. The output block 64 comprises a pair of substrate strips 70 and 72 of foam material which are cemented together along an interface 74 which mounts the output terminals 48 to the fibers 66 in a linearly spaced-apart order. Each of the optical fibers 66 connects a specific input terminal to its correlative output terminal which occupies a linear position among the output terminals 48 of the block 64 similar to the linear position occupied by the specific input terminal among the input terminals 40 of the input bundle 62. When the system 10 is assembled, input bundles such as the bundle 62 are placed between the grid plates 32 to form the rows 42 of input terminals for the input matrix 12, and output blocks such as block 64 are stacked together to form the array 55 of the display matrix 14. The light transmission units 60 may be readily manufactured from comparatively simple elements. Referring now to Figs. 5A-5F, the basic steps for manufacturing the subunits 60 are diagrammatically illustrated. As shown in Fig. 5A, a group of eight optical conductors 16 are drawn across a spacing fixture 80 and an elongate substrate strip 82 of foam material. The optical conductors 16 are thereby correctly positioned in a spaced-apart order across the substrate strip 82. As shown in Fig. 5B, epoxy compound 84 is then used to cement a similar foam strip 86 onto the strip 82 to form a block 88 (see Fig. 5C) having an interface along which the optical conductors 16 are mounted. As shown in Fig. 5C, the block 88 is longitudinally severed with a lapidary saw into two output blocks 22. Each of the output blocks 22 includes a group of output terminals formed as the block 88 is cut. The output terminals are arranged in a spaced-apart order along interfaces 90. When the block 88 is cut, a production component 92 (see Fig. 5D) having output blocks 22 at each of its opposite ends is produced. As Fig. 5D shows, the output blocks 22 of this component 92 are then secured in holding jigs 94. The optical conductors 16 are thereby positioned so as to extend between the output blocks 22 in a closely packed order. As further illustrated in Fig. 5E, the optical conductors 16 are wrapped with metal foil tape 96 to hold them in place. A production bundle 98 is thereby formed at a position centrally located between the output blocks 22 (not shown in Fig. 5E). As shown in Fig. 5F, the bundle 98 is severed with a lapidary saw to produce two input bundles 62 of closely packed collinear input terminals formed as the production bundle 98 is cut. When the bundle 98 is cut, two complete light transmission subunits 97 and 99 are produced. Referring now to Fig. 6, a view is shown illustrating the use of a set of lenses 100 in combination to the input matrix 12. The lenses 100 comprise rod lenses which are positioned in front of and extend parallel with the rows 42 (not shown in Fig. 6) of input terminals 40 and are of a diameter equal to the height of one of the input terminals plus the thickness of a grid plate 32. The lenses 100 serve to concentrate light such as light rays 105 incident to the input matrix into the input terminals 40 which form the rows 42 of the matrix 12. Referring now to Fig. 7, a view is shown of the display matrix 14 illustrating the use of sets of louvers 102 and light dispersing strips 104. The louvers 102 are positioned between output blocks 22 and extend out a short distance from the surface 106 of the display face 24. The louvers 102 function to block ambient light and prevent it from being reflected from the display face 24, thereby improving the contrast of the images displayed. The dispersing strips 104 are positioned so as to extend over the rows 42 (not shown in Figure 7) of output terminals 48 and function to diffuse light emanating from the output terminals 48. The light emanating from each of the output terminals 48 is thereby dispersed so that the images displayed may be satisfactorily viewed from oblique angles. As may be apparent from the preceding description, certain changes may be made in the above constructions without departing from the scope of the invention. Therefore, the embodiment described and the drawings are intended to be illustrative in nature and are not meant to be interpreted as limiting the following claims. The features disclosed in the foregoing description, in the claims and/or in the accompanying drawings may, both separately and in any combination thereof, be material for realising the invention in diverse forms thereof.

Claims: A display system (10) for forming a display image of greater size than a corresponding source image, the display system (10) including: a heat-producing image source (20) for generating the source image; plural elongate optical conductors (16) each of which includes at opposite ends thereof an input terminal (40) and an output terminal (48); an input matrix (12) for holding input terminals (40) that receive light carrying an image and heat from the image source; and a display matrix (14) for holding output terminals (48), wherein the input terminals (40) are mounted in closely packed rows (42a-42e) and columns (44a-44h) in the input matrix (12) and the display matrix (14) holds the output terminals (48) in spaced-apart rows (54a-54e) and columns (56a-56h) whose relative positioning corresponds with the relative positioning of the rows (42a-42e) and columns (44a-44h) of the input matrix (12), whereby the light delivered to the input terminals (40) is carried along the optical conductors (16) and delivered to the output terminals (48) to form a display image having a greater size than the source image, which display system (10) is characterised by comprising heat-conductive metal sheets (68, 32) positioned between the rows (42a-42e) or columns (44a-44h) for conducting heat delivered from the image source (20) away from the input terminals (40). A display system (10) according to Claim 1, wherein the heat-conductive metal sheets (68) comprise metal foil tape. A display system (10) according to Claim 2, wherein the heat-conductive metal foil tape (68) has a thickness that is smaller than the diameter of the input terminals (40). A display system (10) according to any preceding claim, wherein the heat-conductive metal sheets (68, 32) are made from aluminium. A display system (10) according to any preceding claim, wherein the heat-conductive metal sheets (68, 32) do not extend substantially beyond the input matrix (12). A display system (10) according to any preceding claim, wherein the heat-conductive metal sheets (68, 32) hold the input terminals (40) in an adjacent collinear arrangement. A display system (10) according to any preceding claim, wherein the input matrix (12) comprises a framework (30) having a set of substantially parallel plates (32) for mounting the input terminals (40) between the plates (32) to form substantially parallel rows (42a-42e) and columns (44a-44h) of input terminals (40). A display system (10) according to any preceding claim, wherein the display matrix (14) comprises an array of output blocks (22), each one of the output blocks (22) including a first substrate strip (70, 72) of resilient material and a second substrate strip (70, 72) that support between them a set of the output terminals (48) of the optical conductors (16), the output terminals (48) compressing the first substrate strips (70, 72) of resilient material to secure the output terminals (47) in place and the output blocks (22) being arranged for supporting the output terminals (48) in spaced-apart rows (54a-54e) and columns (56a-56h) corresponding to the rows (42a-42e) and columns (44a-44h) of the input matrix (12). A display system (10) according to Claim 8, wherein the second substrate strip (70, 72) comprises a resilient material that is compressed by the output terminals (48) in cooperation with the first substrate strip (70, 72) of resilient material. A display system (10) according to any preceding claim, wherein the display image has contrast qualities and is formed by the light emanating from the output terminals (48), the display system (10) further comprising plural strips (104) of light-dispersing material extending across the output terminals (48) for diffusing the light emanating from them. A display system (10) according to any preceding claim, wherein a set of rod lenses (100) are mounted across the rows (42a-42e) of input terminals (40) for focusing towards them the light carrying the source image. A display system (10) according to any preceding claim, wherein each one of the optical conductors (16) comprises an optical fiber having a long axis and first and second end surfaces (15, 24) that are substantially perpendicular to the long axis, the end surfaces (15, 24) being polished to facilitate the transmission of light through them, and the input and output terminals (40, 48) comprising the respective first and second end surfaces (15, 24). A display system (10) according to any preceding claim, wherein the display image has contrast qualities and the system (10) further comprises a set of louvers (102) mounted between and extending along the rows (54a-54e) of output terminals (48) for improving contrast qualities. A display system (10) according to any preceding claim, wherein the display system (10) is assembled from plural light transmission units (60), each comprising an input bundle (62) of adjacent collinear arrangement input terminals (40) and an output block (64) of first and second substrate strips (70, 72) between which the output terminals (48) are supported in a spaced-apart collinear arrangement. A process of manufacturing a light transmission unit (60) for use in the display system (10) of Claim 14, wherein said process comprises the steps of: drawing a group of optical fibers (16) to the length desired across one or more spacing fixtures (80) and a first strip (82) of substrate material; cementing said group of optical fibers (16) in position along an interface between said first strip (82) and a second strip (86) of substrate material; severing said strips (82, 86) longitudinally to form two output blocks (22) each having a group of optical fiber output terminals (48) positioned along one of its block faces (90) and to thereby produce a production component (92) including two such output blocks (22) connected by a group of optical fibers (16); removably mounting the output blocks (22) on each end of said production component (92) in positioning jigs (94) so that said optical fibers (16) extend between said output blocks (22) in a closely packed collinear order; securing said optical fibers (16) together in said closely packed order to form a bundle (98) of ajacent collinear fibers (16); and severing said bundle (98) of optical fibers (16) perpendicular to the long axis of said fibers (16) to form two input bundles (62) having optical fiber input terminals (40) arranged in a closely packed collinear order and thereby produce two of said light transmission units (97, 99).

Inventors: EVANS DIX L, HARRIS LEE M, MIDWINTER ELIZABETH A, EVANS, DIX L., HARRIS, LEE M., MIDWINTER, ELIZABETH A.
Applicants: INWAVE CORP, INWAVE CORPORATION
Application year: 1988
Main classification: G09F9
IPC codes: G09F9, G02B6