Variable-speed power transmission device

Abstract: The variable-speed power transmission device comprises an input gearing (1,2) for dividing the power into two fractions having different and variable speeds. The first of these two fractions is transmitted directly to an output gearing (7,8), while the second is transmitted to a hydrostatic pump-motor assembly (5) which varies its speed and then to the above mentioned output gearing (7,8) which recombines it with the first fraction.

Description: The present invention relates to a variable-speed power transmission device. Various types of devices adapted to continuously vary the speed in a transmission of motion are known, among which mention may be made of mechanical, hydrostatic and electric variators. Among mechanical variators, those in most widespread use are based on the concept of employing the friction torque transmitted by a belt stretched between two pulleys having a fixed center distance and a variable diameter. The speed change occurs by axially moving the plates of which the pulleys are composed so as to vary the winding diameters of said pulleys. Hydrostatic variators transform mechanical energy into hydraulic energy with the aid of a pump-motor assembly. Direct-current motors in which the applied voltage can be varied can be considered electric variators; as is known, the applied voltage is linked to the number of revolutions. Other kinds of electric variators employ the principles of varying electrostatic and electromagnetic fields. All these kinds of variators are however characterized by more or less modest results as to the factors of speed, power, torque, weight, dimensions and efficiency. US-A-3 869 939 discloses a hydromechanical transmission device which shows in combination the technical features as recited in the precharacterizing portion of the appended claim 1, and in particular such device includes an input shaft which is connected to a sun gear of an input planetary gear train whose planetary carrier is interconnected with a carrier gear of an output conical differential gear set having a pinion gear which drives a first side gear connected to an output shaft of the device. A first hydrostatic pump motor is provided which is connected to the ring gear of the input planetary gear train and to the input shaft by means of a first clutch device, and a second hydrostatic pump motor is also provided which is connected to another pinion gear of the output conical differential gear set and to the output shaft by means of a second clutch device. The aim of the present invention is to provide a device capable of varying continuously the output speed with a simpler design and structure than known devices. A further aim is to provide a speed varying device which is simple in concept and easy to manufacture. Not least object is to provide a speed varying device which can be obtained at low cost with conventional systems. This aim, these objects and others which will become apparent hereinafter are achieved by a variable-speed power transmission device as defined in the appended claims. Further characteristics and advantages of the invention will become apparent from the detailed description of an embodiment, illustrated only by way of non-limitative example in figure 1 of the accompanying drawings. With reference to the above described figure, the variable-speed power transmission device comprises, in a preferred embodiment, an input shaft 1 rotoidally coupled to the axis of a first epicyclic train 2 adapted to transmit the motion to a first intermediate shaft 3, coaxial with respect to said shaft 1, and to a second intermediate shaft 4 connected to the outer planetary gear of said gearing 2. Said second intermediate shaft 4 is associated with a hydrostatic assembly 5 which transmits the motion to the planetary gear of a second epicyclic train 7 through a third intermediate shaft 6; said gearing 7 also receives the motion from the first intermediate shaft 3. The motion resulting from the combination of the motions arriving from the intermediate shafts 3 and 6 is transmitted by the second epicyclic train to an output shaft 8 coaxial to said shaft 3. According to the invention, said hydrostatic assembly 5 is preferably constituted by a hydraulic pump 9 with a fixed and/or variable displacement, by a hydraulic motor 10 with fixed and/or variable displacement and by a flow regulator 11 interposed therebetween. In the illustrated example, the second intermediate shaft 4 is connected to the external toothing of a crown gear 2a of the epicyclic train 2. The crown gear 2a is rotatable and, in a known manner, is connected to planetary gears 2b, in turn connected to a sun gear 2c. The third intermediate shaft 6 is connected to the external toothing of the crown gear 7a of the epicyclic train 7, which similarly has planetary gears 7b and a sun gear 7c. The sun gear 2c is connected to the input shaft 1, the sun gear 7c is connected to the output shaft 8 and the planetary gears 2b and 7b are connected by the first intermediate shaft 3. When the flow regulator 11 blocks the flow of fluid in the hydrostatic assembly 5, the intermediate shaft 4 is blocked and so is the crown gear 2a of the epicyclic train 2. Similarly the shaft 6 is blocked and so is the crown gear 7a of the epicyclic train 7. In this condition motion is transmitted from input shaft 1 to output shaft 8 entirely via the epicyclic trains 2 and 7 and shaft 3. By regulating the aperture of the flow regulator 11, motion can progressively be transmitted through the hydrostatic assembly 5 since the crown gear 2a tends to rotate because of the planetary gears' 2b action. The operating concept of the device according to the present invention is illustrated in figure 2, wherein: the arrow 12 indicates the power N1 in input, having a torque Mt1 and an rpm rate n1; the arrows 13 and 14 respectively indicate the powers N2 and N3 obtained by variably dividing N1, each respectively having a torque Mt2 and Mt3 and an rpm rate n2 and n3; the arrow 15 indicates the power N4 obtained after the conversion in the hydrostatic assembly 5, having a torque Mt4 and an rpm rate n4 which are always and in any case different from n3; the arrow 16 indicates the power M5 resulting in output from the system, having a torque Mt5 and an rpm rate n5. Considering ideally an efficiency of 1 for the device, the relation linking the various powers is: N5 = N2 + N4 = N1 In a first numeric example related to the rotation rate, the following are assumed: n1 = 1000 rpm n2 = 400 rpm n3 = 600 rpm n4 = 300 rpm so that n5 = n2 + n4 = 400 + 300 = 700 rpm . In a second numeric example, the following are assumed: n1 = 1000 rpm n2 = 200 rpm n3 = 800 rpm n4 = 400 rpm so that n5 = n2 + n4 = 200 + 400 = 600 rpm . From the above two examples it is apparent that the resulting speed is variable, while the power is constant if efficiencies are ignored. The advantage of the device, according to the present invention, over the known devices, is that speed can be variated continuously in a finer manner with a very simplified design. The invention thus conceived is susceptible to numerous modifications and variations, all of which are within the scope of the inventive concept. For example, the hydrostatic assembly 5 can be connected to the sun gear or the planetary gear shaft of the epicyclic train, instead of the crown gear as in the illustrated example, depending on the speed ratio needed between input and output or on design features of the device. Furthermore all the details will be appropriately dimensioned according to the specific design of each individual application required by the technology and may be replaced with other technically equivalent elements. In practice, the materials employed, as well as the dimensions, may be any according to the requirements. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs (Rule 29(7)EPC).

Claims: A variable-speed power transmission device, comprising: an input shaft (1); an output shaft (8); an input planetary gear train (2) including an input sun gear (2c) rigid with said input shaft, an input planetary gears carrier (2b), and an input crown gear (2a); an output planetary gear train (7) connected to said output shaft and including an output planetary gears carrier (7b) and an output crown gear (7a); and a hydrostatic pump-motor assembly (5) including a hydraulic pump (9) and a hydraulic motor (10); said input crown gear (2a) and said output crown gear (7a) being mutually interconnected, the device being characterized in that: said output planetary gear train (7) includes a sun gear (7c) which is rigid with said output shaft (8); said input planetary gears carrier (2b) and said output planetary gears carrier (7b) are interconnected by means of a first intermediate shaft (3); said input and output crown gears (2a and 7a) are mutually interconnected by means of a second intermediate shaft (4) interposed between said input crown gear (2a) and said hydraulic pump (9) and by means of a third intermediate shaft (6) interposed between said hydraulic motor (10) and said output crown gear (7a); and said hydrostatic pump-motor assembly (5) further comprises a flow regulator (11) interposed between said hydraulic pump (9) and said hydraulic motor (10) for controlling flow of liquid in said hydraulic pump-motor assembly (5).

Inventors: VALOTTO BRUNO, VALOTTO GIANNI, VALOTTO LUCIANO, VALOTTO, BRUNO, VALOTTO, GIANNI, VALOTTO, LUCIANO
Applicants: TECNOQUATTRO S R L, TECNOQUATTRO S.R.L.
Application year: 1988
Main classification: F16H47
IPC codes: F16H47