Engine unit for vehicle

Abstract: Several embodiments of power units particularly adapted for transverse engine operation for driving the wheels of a motor vehicle (11). In all of the embodiments, the axles are disposed on one side of the engine (21) and a change speed transmission (22) is located on the other side of the engine. The change speed transmission is driven from a gearing arrangement located between the ends of the crankshaft and in some embodiments torsional vibration dampers are included in the drive for the change speed transmission. Vibration dampers are affixed to one or both ends of the crankshaft in some embodiments and an auxiliary shaft is driven from the transmission primary shaft for operating the camshafts of the engine.

Description: This invention relates to a motor vehicle according to the preamble of claim 1 comprising a transverse engine, specifically a front engine for a front wheel drive arrangement, for driving via axle shafts a first pair of wheels, the engine having a cylinder block and a cylinder head and being disposed inclined rearwardly in an engine compartment with a crankshaft for driving a primary input shaft of a transmission, the axle shafts, crankshaft and primary input shaft extending in parallel to each other, the engine comprising an intermediate drive shaft which is driven by the crankshaft and is disposed in parallel thereto to drive the primary input shaft. The difficulty in providing a compact yet serviceable drive arrangement for a motor vehicle are well known. These problems are particularly acute in conjunction with front wheel drive vehicles, although similar problems are present in rear engine, rear wheel drive vehicles. In order to minimize some of the spatial problems and offset some of the deficiencies in that type of vehicle, it has been proposed to mount the powering engine in a transverse relationship so that its output shaft rotates about an axis that extends transversely to the vehicle. Such arrangements are very popular due to the degree of compaction which they afford without significantly adversely effecting serviceability. However, it is the normal practice to put the transmission and final drive together on one side of the engine. This means that the engine must assume a relatively upright position in order to accommodate these driving components. Such an upright arrangement can give rise to sacrifices in the configuration of the body of the vehicle. For example, in a front engine, front wheel drive arrangement, such a placement causes the engine to be put in either a vertical or a forwardly inclined position. As such, the height of the engine is relatively high at the front of the vehicle and streamlined hood shapes are not possible. Similar problems also occur at the rear end of the vehicle in connection with rear engine, rear wheel drive applications. In addition to the difficulties in providing the desired configuration for the vehicle body structure, the location of the induction and exhaust systems in such applications becomes quite difficult. In connection with the use of transverse engines, it has been previously noted that it is the frequent practice to position the transmission and final drive at one side of the engine. As has been noted, this tends to cause the engine to be more upright than might otherwise be desirable. In addition, the positioning of both the transmission and final drive at one side of the engine can compromise the position of the engine relative to the driven axle. Where, however, the engine is positioned centrally and the transmission is on one side and the final drive is on the other side, an arrangement may result that provides too great an overall length (when the engine is considered transversely) or width (when the engine is considered longitudinally). GB-A-2179604 discloses a compact power unit according to the preamble of claim 1 namely, an internal combustion engine having rearwardly inclined cylinders which overlay the transmission comprising a main shaft axis to derive the driving power from the crankshaft of the engine and a secondary axis to transfer the driving torque to a final drive axis. A main casing comprises cylinder, crankcase and main transmission housing as an integral unit. Moreover, the final drive axis coincides with a plane of a cylinder head joint to the cylinder block of the engine. Although this drive unit provides a transverse engine having rearwardly inclined cylinders, the disposal of the engine above the transmission still adds to the overall height of the engine and renders the driving power generating main components such as the crankshaft of the engine to be relatively remote from the wheel axle which is to be driven through the drive unit. Accordingly, it is an objective of a motor vehicle of the present invention to further improve the general layout in view of a compacted design of a transverse engine accommodated in an engine compartment of the vehicle. In order to perform said objective, the motor vehicle according to the present invention comprises a transverse engine as indicated above having an intermediate drive shaft in parallel to the crankshaft, said intermediate drive shaft being disposed essentially in front and upwards of the crankshaft, driving a primary input shaft of the transmission which is disposed at the opposite, frontwardly facing side of the engine compared with the position of the axle shafts of the driven wheels of the vehicle. In this way, a highly compacted design of the engine itself and of its accommodation within the engine compartment in view of the close proximity to the axle shafts of the driven wheels of the vehicle can be obtained. Preferred embodiments of the present invention are laid down in the subclaims. In the following, the present invention is explained in greater detail by means of embodiments thereof in conjunction with the associated drawings, wherein: Figure 1 is a top plan view of a motor vehicle, shown in phantom, embodying an engine, transmission, final drive constructed in accordance with an embodiment of the invention. Figure 2 is a side elevational view of the motor vehicle. Figure 3 is an enlarged side elevational view, with portions broken any and shown in section of the power unit for the vehicle. Figure 4 is an enlarged cross-sectional view taken along the line IV-IV Figure 3. Figure 5 is a partially schematic side elevational view showing the camshaft driving arrangement. Figure 6 is a side elevational view, with portions broken away, of an power unit, in part similar to Figure 3, showing another embodiment of the invention. Figure 7 is an enlarged cross-sectional view taken along the line VII-VII Figure 6. Figure 8 is a partial cross-sectional view, in part similar to Figure 7, showing yet another embodiment of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION Referring first to Figures 1 and 2, a motor vehicle constructed in accordance with a first embodiment of the invention is identified generally by the reference numeral 11. The motor vehicle 11 is depicted as being of the front engine, front wheel drive type and is adapted to carry one or more passengers. Although the invention is described in conjunction with such front engine, front wheel drive type vehicles, it is to be understood that the invention or at least certain facets of it have application with other types of motor vehicles or to engines per se. The motor vehicle 11 is provided with a forwardly positioned engine compartment 12 that is defined in part by a downwardly sloping hood 13 of generally streamlined configuration. A toe board 14 and fire wall 15 separate the engine compartment 12 from a passenger's compartment 16 which may have any configuration. Inasmuch as the vehicle per se does not form a part of the invention, except insofar as its relationship the engine compartment 12 and the components contained therein, further discussion of the vehicle 11 is not believed to be required. Furthermore, for this reason, the vehicle 11 has been shown primarily in phantom. The invention relates primarily to an arrangement for driving a pair of front wheels 17 of the vehicle 16. The front wheels 17 have associated with them axle shafts 18 by which the wheels are driven about axes of rotation that extend generally transverse to the vehicle 11. Of course, the front wheels 17 are supported for both suspension travel in a vertical direction and steering movement about generally vertically extending steering axes. To this end, the axle shafts 18 are connected to the front wheels 17 by means of homokinetic universal joints of any known type. The axle Shafts 18 are powered by means of a power unit, indicated generally by the reference numeral 19 and which is comprised of an internal combustion engine 21, of a type to be described, a transmission 22 that is powered by the engine 21 and which drives the axle shafts 18 though a differential 23. Referring now additionally and primarily to Figures 3 and 4, the engine 21 may be of any known type. In the illustrated embodiment, the engine 21 is depicted as being of the in-line, six cylinder, four cycle type. It is to be understood, however, that the invention may be utilized in conjunction with engines having other cylinder numbers or other cylinder configurations. Also, certain facets of the invention may be employed in conjunction with engines other than those of those of the reciprocating type. However, the invention has particular utility in in-line type of engines. The engine 21 is comprised of a cylinder block 24 which may be formed of a light weight material such as cast aluminum alloy and which has cylinder liners 25 that define cylinder bores in which pistons 26 reciprocate. The cylinder bore axes define a plane that is inclined rearwardly from the vertical. As such the cylinder block 24 overlies the axles 18. The pistons 26 are connected by means of connecting rods 27 to a crankshaft 28 that is journaled within a crankcase 29 of the engine 21 in a knob manner, as by means of spaced main bearings 31. The crankcase 29 is defined by the lower end of the cylinder block 24 and a lower pan 32 that is joined to the cylinder block 24 in a suitable manner along an upwardly and forwardly inclined parting line 33. The parting line 33 defines a plane that is perpendicular to the plane defined by the cylinder bore axes. A cylinder head 34 is affixed to the cylinder block 24 in a known manner and has individual recesses 35 that operate with the cylinder bores 24 and pistons 26 to define the engine combustion chambers. Intake valves 36 are slidably supported in the cylinder head 34 and cooperate with intake passages 37 formed in the cylinder head 34 and by an intake manifold 38 for delivering a fuel air charge to the combustion chambers 35. It should be noted that the manifold 38 has a generally arcuate configuration with individual runners 37 for each of the combustion chambers 35 and/or intake valves 36. The manifold 38 curves arcuately forwardly and terminates in a throttle body 39 in which individual throttle valves 41 are position for controlling the flow through the manifold passages 37. An inlet trumpet 42 is affixed to each of the throttle bodies 39 and extends into a transversely extending plenum chamber 43 that is positioned forwardly of the engine and which extends transversely across the engine compartment 12. An air inlet and filter element 44 is positioned at one end of the plenum chamber 43 for delivery of filtered fresh air to the plenum chamber 43. It should be noted that the arcuate configuration of the induction system permits it to be very compact and still fall well below the hood line 13. To this end, the cylinder block 24 is canted rearwardly so that the cylinder bores 25 are inclined rearwardly from a vertically extending plane and lie over the axle shafts 18. This permits a very compact arrangement as well as a low hood line 13 without sacrificing serviceability or operation of the engine. Fuel injectors 45 are supported in the cylinder heed 34 and discharge fuel supplied from a fuel rail 46 into the cylinder head intake passages 37 in proximity to the intake valves 36. The fuel injection system is controlled by any suitable arrangement. An intake camshaft 47 is supported within the cylinder head 34 in an appropriate manner and operates the intake valves 36. The intake camshaft 47 is driven in a manner to be described. In order to improve induction efficiency, each of the manifold runners 37 is in communication with the others through a transversely extending connecter passage 48. Exhaust valves 49 are supported in the cylinder head 34 in a known manner so as to control the flow of exhaust gases from the combustion chambers 35 into cylinder head exhaust passages 51. The exhaust passages 51 cooperate with an exhaust manifold 52 and exhaust system (not shown) for discharging the exhaust gases from the engine 21 to the atmosphere and for silencing these discharged exhaust gases. The exhaust valves 49 are operated by means of an exhaust camshaft 53 that is journaled within the cylinder head 34 and driven in a manner to be described. With conventional engines, it is the practice to drive the camshafts 47 and 53 from a camshaft drive arrangement located at one end of the crankshaft 28. The disadvantage with such an arrangement is that it adds to the overall length of the engine. This is not particularly desirable in connection with transverse engine placement of the type herein described. Therefore, in order to reduce the overall length of the engine 21 while still maintaining a generally simple construction one of the cheeks of one of the throws of the crankshaft 28 is generally continuous and cylindrical and is provided with an external gear 54. This gear 54 is preferably formed on one of the throws inwardly from one end of the crankshaft 28. In accordance with the illustrated embodiment one cheek of the throw associated with the number two cylinder is formed with the gear 54. A flywheel 55 is affixed to the opposite end of the crankshaft 28 in a conventional manner. The gear 54 meshes with a further gear 56 that is supported for rotation about an axis that is parallel to the axis of rotation of the crankshaft 28 but which is offset forwardly of it. This relationship may be best seen in Figure 5 although it also appears in Figure 3. The gear 56 is formed integrally with an auxiliary quill shaft 57 on which is formed a driving sprocket 58. A chain 59 transfers drive from the sprocket 58 to a cam driving shaft 61 that is journaled appropriately in the interface between the cylinder block 24 and cylinder head 34. A further chain 62 drives the camshafts 47 and 53 from the camshaft driving shaft 61. If desired, an appropriate tensioner may be provided for the chains 59 and 62. As is well known, the camshafts 47 and 53 are normally driven at one half crankshaft speed. Usually this is accomplished by means of a 2:1 gear or sprocket reduction between the crankshaft and the camshafts. Such large reductions in a single drive tend to cause the gears and/or sprockets to be unduly large. In accordance with this invention, a portion of the gear reduction occurs between the gears 54 and 56 and the remainder of the reduction occurs between the sprocket on the camshaft driving shaft 61 and the camshafts 47 and 53. In a preferred embodiment of the invention, the ratio between the gears 54 and 56 is approximately 0.8:1.0 and that between the sprocket on the camshaft driving shaft 61 and the sprockets on the camshafts 47 and 53 is approximately 0.62:1.0 so that the two ratios combined gives the desired 0.5 speed reduction. A further sprocket 63 is formed on the auxiliary quill shaft 57 and is connected by means of a silent chain (not shown) to the starter gear of a starter motor (not shown) which starter motor is mounted on the crankcase 29 and which has its starter gear located therein. A further intermediate drive shaft 64 is journaled within the auxiliary quill shaft 57 and is coupled to this quill shaft by means of a torsional damper 65 that includes coil compression springs. The torsional damper 65 couples the quill shaft 57 to the intermediate drive shaft 64 in such a manner so that the camshaft drive will constantly be at the same angular relationship to the crankshaft 28. However, torsional fluctuations in the crankshaft 28 due to its operation will not be transmitted to the intermediate drive shaft 64 because of the damper 65. The transmission 23 is driven by the intermediate drive shaft 64 through a selectively engageable friction clutch 66. In this embodiment, the clutch 66 is being depicted as being of the multiple plate type. Of course, the invention can also be utilized in conjunction with single plate clutches. Alternatively, the invention also can be practiced in conjunction with automatic transmissions rather than manual change speed transmissions and clutches 66 of the type now to be described. The clutch 66 couples the intermediate drive shaft 64 to a primary input shaft 67 of the transmission 22. The primary shaft 67 is coupled to a secondary shaft 68 by means of a plurality of selectively engageable gears (not shown). As is well known with this type of transmission, there are a plurality of gear sets on the transmission primary and secondary shafts 67 and 68 and these gears may be selectively coupled for rotation with their shafts so as to provide the desired speed ratio between the shafts 67 and 68. In addition, a lay shaft (not shown) may carry a reverse gear (also not shown) for effecting reverse rotation of the shaft 68 relative to the shaft 67. A pulley is affixed to one end of the secondary shaft 68 and drives a silent chain 69 which, in turn, provides the input to the differential 23 for driving the differential and axle shafts 18. This entire mechanism is contained within the crankcase 29 and the transmission cases. Since the detailed construction of the differential 23 forms no part of the invention, it need not be described in further detail. A generator or alternator 71 is driven off one end of the auxiliary shaft 64 by means of a belt. The generator or alternator 71 is nested between the transmission 23 and cylinder block 24 and lies at least in part below the intake manifold 38 so as to provide a compact and yet serviceable arrangement. A power unit adapted for utilization in a vehicle of the configuration shown in Figures 1 and 2 and constructed in accordance with another embodiment of the invention is illustrated in Figures 6 and 7 and is identified generally by the reference numeral 101. In many regards, the power unit 101 is similar to the power unit 19 of the embodiment of Figures 1 through 5. For that reason, those components which are the same as the components of the previously described embodiments have been identified by the same reference numerals and will not be described again in detail, except insofar as may be necessary to understand the construction and operation of this embodiment. In this embodiment, the auxiliary shaft-camshaft drive gear 54 that is formed integrally with one of the cheeks of the crankshaft throws also meshes with the gear 56 which, in this embodiment, is connected by a hub portion 102 to a quill shaft 103. The quill shaft 103 is formed with an integral sprocket portion 58 for driving the timing chain 59 which, in turn, drives the camshaft drive shaft 61 in the manner of the previously described embodiment. Furthermore, in this embodiment there is provided an intermediate drive shaft 104 that has a splined connection to the quill shaft 103 and which drives a flywheel 105 which forms a part of a clutch assembly, indicated generally by the reference numeral 106. The clutch assembly 106 is, unlike that of the previously described embodiment, of the single plate type and includes a pressure plate 107 that is adapted to cooperate with a driven disk 108 for driving the primary input shaft 109 of the transmission 22. There is provided a torsional damper 111 between the driven clutch disk 108 and the primary input shaft 109 for absorbing torsional vibrations. A clutch cover 112 encloses the clutch mechanism and supports clutch actuating fingers 113 for selectively disengaging the clutch 106 in a known manner. In this embodiment, a starter ring gear 116 is either affixed to or formed integrally with the flywheel 105 and coperates with a starter motor (not shown) for starting of the engine 21. Thus, the chain drive, starter mechanism of the previously described embodiment is not employed in conjunction with this embodiment. In this embodiment, a torsional vibration damper, indicated generally by the reference numeral 117, is affixed to one cheek of the end throw of the crankshaft 28, which cheek is formed in a cylindrical configuration like that which forms the gear 54. The torsional vibration damper 117 includes an annular inertial ring 118 that is connected to the crankshaft cheek by an elastomeric ring 119 so as to provide a torsional vibration damper within the crankcase 29. In this embodiment, it should be noted that the drive sprockets between the sprocket portion 58 and the cam driving shaft 61 and the camshafts 47 and 53 are illustrated. Referring to Figure 6, it will be seen that the chain 59 drives a first sprocket 121 that is affixed to the cam driving shaft 61. A second sprocket 122 is also affixed to the shaft 61 and drives the chain 62. Affixed to the intake and exhaust cams 47 and 53 respectively are driven sprockets 123 and 124 so as to establish the previously described driving relationship. The ratios of the various sprockets in this gear reduction are as aforedescribed so as to provide the desired 2:1 ratio between the rotation of the crankshaft 28 and the camshafts 47 and 53. In this embodiment, the crankcase 29 is of the dry sump type. Therefore, there is provided an external oil reservoir 125 that is disposed to one side of the crankcase 29 and which has a fill cap 126. The dry sump lubrication system also includes a scavenge pump 127 (Figure 7) and a pressure pump 128 that are driven by the shaft 104. Suitable plumbing connections interconnect the scavenge pump 127 with the crankcase 29 for drawing lubricant therefrom and delivering it to the external dry sump tank 125. The pump 128 draws oil from the tank 126 and delivers it to the lubrication system of the engine 21 in any known manner. A water pump 129 for the engine cooling system is also driven from the shaft 104. The water pump 129 has affixed to it a drive pulley 131 that drives a first accessory drive belt 132 and a second accessory drive belt 133. The accessory drive belt 132 drives an alternator 134 and there is provided an idler pulley 135 in this drive. The accessory drive belt 133 drives an air conditioning compressor 136 and a power steering pump 137. As will be noted from Figure 6, the layout of these driven accessories is such so as to provide a very compact relationship and yet one which offers good servicing for the components. In the embodiment of Figures 6 and 7, the drive gear 54 was positioned adjacent one end of the crankshaft 28 while the torsional vibration damper 117 was positioned adjacent the other end of the crankshaft 28. In this embodiment, the transmission secondary shaft rotates about an axis 138 that is disposed almost adjacent to the axis of rotation of the crankshaft 28 and thus is even more compact than the previously described embodiment. Also, in this embodiment, the transmission secondary shaft 138 drives a gear 139 that is enmeshed with a gear 141 which drives the differential assembly and thus the chain drive of the previously described embodiment is deleted. This is possible because of the more compact relationship as aforenoted. Figure 8 shows another embodiment of the invention, wherein the camshaft drive gear 54 is positioned generally centrally of the crankshaft 28. In this embodiment, there are provided torsional vibration dampers 151 at each end of the crankshaft 28. These torsional vibration dampers 151 are contained within the crankcase 29 and each include annular inertial rings 152 that are affixed to cylindrical sections of the crankshaft throws by means of annular elastomeric rings 153. As a result, even greater torsional damping is possible within a small confine. It should be readily apparent that a number of embodiments of the invention have been illustrated and described, each of which provides a very compact power unit for a vehicle and which nevertheless achieves good serviceability. Although a number of embodiments of the invention have been illustrated and described, various changes and modifications may be made without departing from the scope of the invention, as defined by the appended claims.

Claims: Motor vehicle comprising a transverse engine (21), specifically a front engine for a front wheel drive arrangement, for driving via axle shafts (18) a first pair of wheels (17), said engine having a cylinder block (24) and a cylinder head (34) and being disposed inclined rearwardly in an engine compartment with a crankshaft (28) for driving a primary input shaft (67,109) of a transmission (22), said axle shafts (18), crankshaft (28) and primary input shaft (67,109) extending in parallel to each other, said engine (21) comprising an intermediate drive shaft (64,104) which is driven by the crankshaft (28) and is disposed in parallel thereto to drive said primary input shaft (67,109) characterised in that said intermediate drive shaft (64,104) is disposed forwardly and upwardly of the crankshaft (28) and said primary input shaft (67,109), compared to the position of the axle shafts (18), is disposed at the opposite frontwardly facing side of the engine. Motor vehicle as claimed in claim 1, characterised in that the transmission (22), in addition to the primary input shaft (67) comprises a secondary shaft (68) in parallel to the primary input shaft (67) with a change speed gearing for driving said secondary shaft (68) from said primary input shaft (67) at selected speed ratios in between said primary input shaft (67) and said secondary shaft (68) wherein the distance of the secondary shaft (68) from the crankshaft (28) is less than the distance between said primary input shaft (67) and the crankshaft (28). Motor vehicle as claimed in claims 1 or 2, characterised in that both the primary input shaft (67) and the secondary shaft (68) of the transmission (22), in comparison to the axle shafts (18), are disposed at the frontwardly facing, opposite side of the engine (21). Motor vehicle as claimed in at least one of the preceding claims 1-3, characterised in that the driven wheels (17) of the vehicle are driven by a chain from the secondary shaft (68) of the transmission (22). Motor vehicle as claimed in at least one of the preceding claims 1-4, characterised in that the wheels (17) of the vehicle are driven by intermeshing gears on the secondary shaft (68) of the transmission (22) and on the axle shaft side of the wheels (17). Motor vehicle as claimed in at least one of the preceding claims 1-5, characterised in that the engine (21) has a plurality of in-line cylinders. Motor vehicle as claimed in at least one of the preceding claims 1-6, characterised in that the cylinder block overlies the axle shafts (18) of the driven wheels (17). Motor vehicle as claimed in at least one of the preceding claims 1-7, characterised in that the crankshaft (28) is rotatably journaled within a crankcase defined by a lower portion of the cylinder block and a crankcase pan, the meeting faces between the cylinder block and the crankcase pan lying on a plane substantially perpendicular to the axis of the cylinders. Motor vehicle as claimed in at least one of the preceding claims 1-8, characterised in that the cylinder block comprises forwardly facing intake ports and an intake manifold affixed thereto which is curved downwardly and is disposed at least partially above said cylinder block, with an inlet end of the intake manifold being positioned forwardly of the cylinder block. Motor vehicle as claimed in at least one of the preceding claims 1-9, characterised in that the intermediate drive shaft (64) is adapted to directly drive another component of the engine, whereas said primary input shaft (67) of the transmission (22) is driven via a torsional resilient coupling means from said intermediate drive shaft. Motor vehicle as claimed in claim 10, characterised in that said intermediate drive shaft (64) is disposed rotatably together with a pulley for driving at least one engine accessory driven from said pulley and being disposed forwardly of said cylinder block. Motor vehicle as claimed in at least one of the preceding claims 1-11, characterised in that the intermediate drive shaft (64) is driven from the crankshaft (28) by means of a gearing (54,56) located between the ends of the crankshaft (28) and further including a torsional vibration damper affixed for rotation to one end of the crankshaft (28). Motor vehicle as claimed in claim 12, characterised in that the gearing for driving the intermediate drive shaft (64) from the crankshaft (28) includes a spur gear affixed to one of the cheeks of one of the throws of the crankshaft (28). Motor vehicle as claimed in at least one of the preceding claims 1-13, characterised in that the crankshaft (28) has a plurality of throws and the means for driving the intermediate drive shaft (64) directly from the crankshaft (28) comprises a gearing means formed on the crankshaft (28) between its ends. Motor vehicle as claimed in at least one of the preceding claims 1-14, characterised in that the intermediate drive shaft (64) is adapted to drive the camshafts of the engine. Motor vehicle as claimed in claim 16, characterised in that torsional vibration dampers are affixed to the opposite ends of the crankshaft (28).

Inventors: KOBAYASHI MANABU, OKUI KAORU, KOBAYASHI, MANABU, OKUI, KAORU
Applicants: YAMAHA MOTOR CO LTD, YAMAHA MOTOR CO., LTD.
Application year: 1988
Main classification: B60K5
IPC codes: B60K5, F02B75, F02B67, F01M1