OUTLET PORT BAFFLE

Abstract: An outlet port baffle 10 for an air or gas exhaust port comprises a cylindrical entrance section 20, a conical intermediate section 30 and a wall-like end section 50. The conical intermediate section 30 has two rows of apertures 42,44 extending over an arcuate segment of that section and has radially projecting, circumferential ridges 40a,40b,40c which are between and also help define the apertures 42,44. The air or gas enters the cylindrical section 20 and flows to the conical section 30 where it is redirected in a direction normal to its original flow and through the apertures 42,44. The outlet port baffle 10 may be utilized to redirect the air exhaust from a vacuum cleaner for example.

Description: The present invention relates to an outlet port baffle and, in a particular application, to an exhaust air outlet port baffle for a vacuum cleaner. Many models of vacuum cleaners have an exhaust port into which a hose or tool can be inserted to utilize the air for blowing purposes. This port usually is aimed to direct the air either upwardly or horizontally away from the vacuum cleaner. However, when a hose or tool has not been inserted into the port, there is an undesirable blast of exhaust air straight out of the port. Various attempts have been made to control the orientation of the blast of air from an exhaust port, such as utilizing an elbow fitting which redirects the air flow in a direction across, and particularly normal to, its original flow. Two-piece fittings, comprising an elbow fitting and a cap fitting placed at an outlet from the elbow fitting, have also been used to provide additional baffling of the air from the exhaust port. It it, of course, well known to provide nozzles for directing fluids exiting an orifice. US-A-3997116 discloses a shower head nozzle having numerous ridges and apertures located in arcuate segments extending 360° around the body of the shower head. US-A-2793912 discloses a nozzle assembly for applying windshield washer fluid to an automobile windshield. The assembly comprises an anchor piece for placement in the body of the automobile and a nozzle piece which is radially adjustable within the anchor piece. US-A-4284241 discloses a spray nozzle for distributing fluid. The nozzle is a cylindrical body with an end cap. Numerous longitudinal triangular apertures are provided in the nozzle. US-A-3497141 discloses a hose nozzle spray attachment for a fire hose. The attachment is a conical member having an end cap which baffles the water from a fire hose. These prior art nozzles have resulted in unsightly fittings having limited ability for precisely redirecting the fluid from the exit orifice. According to the present invention, however, an outlet port baffle for redirecting air or gas exiting from an outlet port is characterised by: a tubular entrance section for being connected with the outlet port and for receiving air or gas flowing through the outlet port; a tubular intermediate section communicating with and forming an extension from the entrance section, a plurality of apertures through the intermediate section arrayed over an arc extending partially around the intermediate section, and all of the apertures being orientated so that air or gas flowing through the apertures will exit in the same general direction over an arcuate pathway which is across the path of the air or gas that has passed into the entrance section and through the intermediate section; and an end section beyond the intermediate section for blocking passage of the air or gas out of the end of the intermediate section and for redirecting all of the air or gas out of the apertures through the intermediate section over the arcuate pathway defined by those apertures. Preferably, the outlet port baffle is designed to be aesthetically pleasing and to allow the exiting air or gas to have been redirected in a direction generally normal to the direction of the incoming air or gas, the direction of the exiting air or gas further being adjustable to any orientation around the direction of the incoming air or gas. In a particularly preferred embodiment of the outlet port baffle, the entrance, intermediate and end sections have a common axis generally aligned with the path of the air or gas entering the entrance section. The entrance section for connection with, e.g. insertion into, the outlet port is generally cylindrical. The intermediate section is conical. It has a series of radially projecting, circumferentially extending ridges which are adjacent to and define the apertures through the intermediate section. The apertures are arranged in two axially extending rows, which rows together extend over an 180° arcuate segment of the intermediate section. The end section is an end cap orientated across, and particularly normal to, the incoming direction of the air or gas flow, and blocks passage through the end of the baffle to force the air or gas through the apertures. This outlet port baffle is slidable and adjustable in the outlet port so that it may be rotated in its orientation to cause the air or gas outlet apertures to be directed in any direction around its axis. An outlet port baffle, according to the present invention, will now be described, by way of example only, with reference to the accompanying drawings, in which:- Figure 1 shows a top view of the outlet port baffle of the present invention; Figure 2 shows an end view of the baffle of Figure 1; Figure 3 shows a cross-sectional view along line 3-3 of Figure 1; and Figure 4 shows the outlet port baffle of the present invention in use with a vacuum cleaner. The outlet port baffle 10 of the present invention comprises an entrance section 20, an intermediate section 30 and an end section 50 and may be formed of any suitable material, but is preferably of moulded plastics material. Entrance section 20 comprises a cylindrical tubular portion having an entrance fitting 22. Fitting 22 is received into the output port or orifice of the exhaust port of a vacuum cleaner, for example, to receive the air or gas from the orifice. Entrance section 20 is integral with and leads into air or gas redirecting, intermediate section 30. Intermediate section 30 is also tubular. It has a generally conical shape tapering narrower towards the end section 50. The intermediate section 30 and possibly also the downstream end of the entrance section 20 together have two parallel, longitudinally extending rows of apertures 42 and 44, for directing the gas or air outwards of the intermediate section 30. Each aperture is shorter in its dimension axially of the baffle, and arcuately or circumferentially of the baffle it is much longer. The rows of apertures are arranged laterally together to together define an arcuate segment shaped open region around the baffle, and to direct the outflow of gas or air over the arc. The drawings illustrate that the apertures permit air dispersal over a 180° arc. Any arcuate angle segment of the intermediate section 30 may be occupied by the exit apertures, so long as the apertures direct flow generally towards one direction. Circumferentially extending, radially projecting ridges 40a, 40b, and 40c project from the intermediate section 30. They separate adjacent apertures, such as 42a to 42d, and they assist in the redirection of the gas or air. The ridges are shown as orientated to direct the air or gas radially outwards. However, they may be otherwise orientated to angle the air flow obliquely with respect to the axis of the intermediate section 30. The end section 50 is integral with the intermediate section 30. End section 50 comprises an end cap to block the flow of air or gas and thereby to redirect the flow from its original direction, illustrated by the arrow in Figure 1, to flow out of the apertures 42 and 44 over an arcuate segment and normal to the original flow, as illustrated by the arrows in Figure 2. In operation, fitting 22 of the outlet port baffle 10 is placed in the air or gas exhaust or outlet orifice of an apparatus. Air or gas flowing from the apparatus enters entrance section 20 and passes through intermediate section 30 where it is redirected by end section 50 through apertures 42 and 44. In the preferred application of Figure 4, the outlet port baffle 10 is used to redirect the exhaust air-blast exiting a vacuum cleaner 60. Vacuum cleaner 60 is a standard canister type vacuum cleaner having air moving fan motor housing 62 and suction inlet nozzle connector 64. Air flows through the collecting tank beneath housing 62 and then out exhaust outlet port 66. The entrance section 20 of outlet port baffle 10 is placed in port 66. Exhaust air is redirected through apertures 42 and 44. The outlet port baffle 10 is slidably adjustable, by rotation, around its axis in air outlet port 66 so that the user may direct the exiting redirected air in any direction, that is over any segment of a 360° arc.

Claims: An outlet port baffle (10) for redirecting air or gas exiting from an outlet port (66) is characterised by: a tubular entrance section (20) for being connected with the outlet port (66) and for receiving air or gas flowing through the outlet port (66); a tubular intermediate section (30) communicating with and forming an extension from the entrance section (20), a plurality of apertures (42,44) through the intermediate section arrayed over an arc extending partially around the intermediate section, and all of the apertures (42,44) being orientated so that air or gas flowing through the apertures will exit in the same general direction over an arcuate pathway which is across the path of the air or gas that has passed into the entrance section (20) and through the intermediate section (30); and an end section (50) beyond the intermediate section for blocking passage of the air or gas out of the end of the intermediate section and for redirecting all of the air or gas out of the apertures (42,44) through the intermediate section over the arcuate pathway defined by those apertures. An outlet port baffle according to claim 1, characterised in that the intermediate section (30) has a plurality of ridges (40a,40b,40c) projecting outwardly therefrom and the apertures (42,44) are located by and between neighbouring ones of the ridges. An outlet port baffle according to claim 2, characterised in that the ridges (40a,40b,40c) extend circumferentially around the intermediate section (30). An outlet port baffle according to claim 2 or claim 3, characterised in that the apertures (42,44) and the ridges (40a,40b,40c) are shaped and orientated and positioned to redirect air or gas in a direction generally normal to the direction of flow through the entrance section (20). An outlet port baffle according to any preceding claim, characterised in that the apertures (42,44) are arranged in a plurality of rows of apertures, with each of the rows extending along the length of the intermediate section (30) and the rows together defining the arcuate pathway for the exiting air or gas. An outlet port baffle according to claim 5, characterising in that there are at least two rows of the apertures. An outlet port baffle according to any preceding claim, characterised in that the entrance, intermediate and end sections have a common axis generally aligned with the path of air or gas entering the entrance section. An outlet port baffle according to any preceding claim, characterised in that the entrance section is generally cylindrical in shape. An outlet port baffle according to any preceding claim, characterised in that the intermediate section is conically shaped, tapering generally narrower towards the end section. An outlet port baffle according to any preceding claim, characterised by being in combination with a vacuum cleaner (60) having an air inlet port (64) , an air outlet port (66), collection means between the air inlet and outlet ports, and means (62) for moving air from the air inlet port (64) through the collection means and out of the air outlet port (66), wherein the entrance section (20) of the outlet port baffle (10) is in the outlet port (66) of the vacuum cleaner (60), and the outlet port (66) and the entrance section (20) are respectively so shaped as to enable the rotative orientation of the outlet port baffle (10) with respect to the vacuum cleaner (60) to be adjusted for directing the apertures (42,44) in any orientation depending upon the rotative orientation of the entrance section (20) of the outlet port baffle (10) relatively to the outlet port (66) of the vacuum cleaner (60). An outlet port baffle according to claim 10, characterised in that the outlet port baffle (10) is removably connectible in the outlet port (66) of the vacuum cleaner (60).

Inventors: BERFIELD, ROBERT C.
Applicants: SHOP-VAC CORPORATION
Application year: 1988
Main classification: B05B1
IPC codes: A47L5, A47L9