CONTROLLED RELEASE BOLUS DEVICE

Abstract: This invention relates to an improved controlled release bolus device wherein the improvement comprises attaching at the orifice a screen or insert which prevents blockage of the orifice by exogeneous materials, but does not vary the flow of medicament from said device.

Description: BACKGROUND OF THE INVENTION Throughout the art is disclosed numerous controlled release devices for administering medication such as drugs, as well as food supplements such as vitamins to animals such as livestock, (e.g., horses, cattle, pigs, etc.). Heretofore, said medication was primarily administered to animals via feed and syringe methods. Representative controlled delivery devices disclosed in the art are indicated below: 1.) U.S. Patent No. 4,200,098 (1980) - An osmotic system is disclosed for dispensing a beneficial agent. The system comprises (1) a first wall of a semi-permeable material that surrounds a compartment containing a drug formulation, and has a passageway through the wall for releasing agent from the compartment, (2) a second wall positioned distant from the first wall, said second wall a microporous or hydrogel material that extends around the first wall, and (3) a distribution zone interposed between the first and second wall and initially housing a compound soluble in an external fluid that enters the system. 2.) U.S. Patent No. 4,077,407 (1978) - discloses an osmotic device for delivering an active agent. The device is comprised of a wall surrounding a compartment and has a passageway through the wall for releasing the agent. The wall is formed of a multiplicity of materials comprising a material permeable to an external fluid and substantially impermeable to agent and at least one additional material selected from a material that imparts stability to the wall, enhances the permeability of the wall to fluids, or aids in forming the wall. The compartment comprises an active agent that exhibits an osmotic pressure gradient against an external fluid, or the agent is mixed with an osmotically effective compound that exhibits an osmotic pressure gradient against the fluid. Agent is released from the device by fluid being imbibed through the wall into the compartment at a rate controlled by the permeability of the wall and the osmotic pressure gradient across the wall, to produce a solution containing agent that is released through the passageway at a controlled and continuous rate over a prolonged period of time. 3.) U.S Patent No. 4,160,020 (1979) - An osmotic device is disclosed for delivering an active agent. The device comprises a wall surrounding a compartment with a passageway through the wall for releasing the agent. The wall comprises a material permeable to an external fluid and substantially impermeable to agent and at least one additional material independently selected from materials that impart stability to the wall, enhance the permeability of the wall to fluids, or aid in forming the wall. The compartment contains an agent that exhibits an osmotic pressure gradient across the wall against an external fluid, or the agent is mixed with an osmotically effective compound that exhibits an osmotic pressure gradient against the fluid. Agent is released from the device by fluid being imbided through the wall into the compartment at a rate controlled by the permeability of the wall and the osmotic pressure gradient across the wall, thereby producing a solution containing agent that is released through the passageway at a controlled rate over time. 4.) U.S. Patent No. 4,327,725 (1982) - An osmotic device is disclosed comprising a semipermeable wall surrounding a compartment housing an agent that is insoluble to very soluble in aqueous and biological fluids, and a layer of a fluid swellable, hydrogel. A passageway in the wall connects the agent with the exterior of the device. 5.) In copending EP-A-0,297,725 there is described a controlled release bolus device comprising an osmotic agent, an active agent, a densifier and an orifice surrounded by a semi-permeable membrane. SUMMARY OF THE INVENTION It has been observed that controlled release bolus devices experience difficulties in maintaining uniform delivery of a beneficial agent in the rumen of animals. The difficulty is caused by foreign matter such as pieces of metal, barbed wire, baling wire, etc. entering the bolus orifice and altering or sometimes completely preventing said beneficial agent from being extruded from the device. Therefore, it is an object of this invention to describe the unexpected results obtained wherein a screen device is inserted into the bolus orifice thereby preventing foreign matter from altering or clogging the orifice and affecting the delivery rate of said beneficial agent from said device. A further object of the invention is to describe the mechanism wherein the screen does not interfere with the functionability of the bolus, i.e., the beneficial agent is delivered at the normal rate of delivery. A still further object of the invention is to describe a mechanism which gives rate of delivery of 65-70 mg per day for a 120 day period. Another object of the invention is to describe the mechanism in which the screen breaks up the solid string of medicament layer, usually in the form of a paste or a melt, such as a wax layer, as it passes through the orifice thereby exposing more surface area, and increasing the rate of utilization of the medicament layer by the animal. Further objects will become apparent from the description which follows. According to the present invention there is provided a controlled release bolus device comprising an osmotic agent, an active agent, a densifier, and an orifice, surrounded by a semi-permeable membrane; characterised in that the densifier surrounds the orifice, and in that a mesh screen, or rigid film cross-orifice radial insert of from 2 to 6 radial sections is disposed over or in said orifice. DESCRIPTION OF THE INVENTION It has been found that affixing a screen over the orifice of the controlled delivery bolus devices disclosed herein substantially reduces interference by outside objects with the flow of beneficial agent through the orifice of said devices. The screen device described herein 1) prevents the entrance of foreign matter into the orifice, 2) breaks up the medicament paste or melt being extruded from the orifice and thereby permit faster and more uniform availability of the beneficial agent, and 3) protects the user from contact with the active paste or wax while handling or administering the bolus. In general, the controlled Release Bolus Device referred to herein is known in the art. Said devices are of various shapes and forms and deliver beneficial substance in various forms such as paste, gels, liquids, etc. Said devices basically comprise an osmotic agent which exerts a pressure against the interface which forces the active agent through the orifice and ultimately the horizontal screen or vertically insert rigid film sections. The densifier surrounds the orifice and ensures that the device is not regurgitated by the ruminant and all components of the device are surrounded by a membrane excluding said orifice area. The screen can be positioned horizontally across the orifice or the screen can be in the form of a longitudinal insert within the orifice in the form of a relatively thin, but rigid film extending completely across the orifice with from two to six radial members. The method of affixing the screen to the orifice is not critical. For example, the screen can be affixed with adhesive agents such as glue or by insertion under the membrane of the device as shown in Figure 3. The rigid film insert within the orifice would be diametrically arranged in the case of two radial members, and with greater numbers of radial members, all such radial members would meet in a single point in the center of the orifice. The rigid film members would extend for substantially the length of the orifice, but at least half the length to ensure that the insert is not dislodged from the bolus by the force of the exiting material, nor pushed into the device by the force of an outside device such as a piece of wire. The screen or insert positioned in the device can be made of any metal or combination thereof or object having metal-like properties suitable for ingestion and capable of being inserted into the chamber of the device or into the orifice. However, if made of metal, the screen or insert should be resistant to rusting. Generally, the diameter of the orifice is less then 0.200 inch. When employing a horizontal screen, the mesh size ranges from 0.75 to 1.25 mm (.030 to 0.050 inch), preferably 0.9 to 1.15 mm (0.035 to 0.045 inch) and most preferably 1.0 mm (0.040 inch) in size (see Figure I). When employing vertical inserts (see Figure 4) the number of individual radial arms can range from 2 to 6 and each radial arm would be one-half the diameter of the orifice. The beneficial agents employed in the practice of the invention are not critical. Representative agents are: Anthelmintic, antiparasitic and growth promoting agents such as Avermectin and Milbemycin compounds. Said compounds are known and processes for preparation are disclosed throughout the art. For example, see U.S. Patent No. 4,310,519 to Albers-Schonberg et al. , 4,378,353 to Goegelman et al. and 4,199,569 to Chabala et al. which disclosed avermectin compounds and 3,950,360 to Aoki et al. which disclosed milbemycin compounds. Other avermectin derivatives such as monosaccharide and aglycone derivatives disclosed in U.S. Patent 4,206,205 to Mrozik et al ., the acylated derivatives thereof such as those disclosed in U.S. Patent 4,201,861 to Mrozik et al ., the 13-deoxy aglycone compounds disclosed in Re 32034 and Re 32006, and the 4"-keto and 4"-amino compounds disclosed in U.S. Patent 4,427,663 to Mrozik. The avermectin and milbemycin compounds disclosed herein are useful in treating certain infectious diseases in ruminant animals such as sheep, cattle, goats, horses, swine, and the like. Also, food supplements such as vitamins and minerals, antibiotics and the like, may be included as the beneficial agent of the bolus. Some studies which further exemplify the concepts of this invention are shown below. CONTROLLED RELEASE BOLUS PROTECTIVE SCREEN To evaluate the feasibility of preventing the entry of wires into the delivery orifice, a "protective screen" concept was tested. Forty-mesh screens (0.42 mm) were glued on the bolus densifiers (covering the orifice) of three boluses. The output rates of the three systems in 37°C saline is shown in Figure 1. After 90 days, the interface exits the bolus, and due to the increased viscosity of the wax pushing through the 40-mesh screen, the output rate is temporarily reduced. After the osmogen builds up sufficient "power", the output rate increases to normal (65-70 mg per day). The average output rate for the three boluses plotted against the "unscreened" controls is shown in Figure 6. The screens do not appear to have any detrimental effect on the output rate of the active melt compared with the controls. At steady state delivery, there is no different in the pumping rates of the active agent with and without the screen. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a screen to be affixed horizontally across the top of the densifier over the orifice of the bolus. The screen is shown in enlarged view. Figure 2 shows the bolus with a screen placed horizontally across the orifice. Figure 3 shows a general configuration of an osmotically powered controlled release device with the screen in place over the orifice of the device. Figure 4 shows the rigid film which is shown in Figure 5 as having been inserted into the orifice of a bolus shown in a partial perspective view; and Figure 6 shows a graph of the average output rate for 3 bolus against "unscreened" controls. In Figures 1 and 2, Figure 1 shows a general configuration of screen 7 for insertion into the top of bolus orifice 5 as shown in Figure 2. In Figure 3, which represents an osmotically powered ruminal bolus, there is a drug component 1, which is compressed due to pressure being exerted by an osmotic component 3, that expands due to osmotic imbibation at liquid, thereby forcing said drug loaded component 1 through orifice 5, which is surrounded by densifier 4, and ultimately through the screen or rigid film inserted in orifice 5. The device is surrounded, except for the orifice by membrane 6.

Claims: A controlled release bolus device comprising an osmotic agent (3), an active agent (1), a densifier (4), and an orifice (7), surrounded by a semi-permeable membrane (6); characterised in that the densifier (4) surrounds the orifice, and in that a mesh screen (7), or rigid film cross-orifice radial insert (8) of from 2 to 6 radial sections is disposed over or in said orifice (7). The device of claim 1 characterised in that the densifier (4) is formed with an elongate aperture (5) which in use defines the orifice (7). The device of claim 1 or 2, characterised in that the mesh screen (7) over said orifice has a 0.75 to 1.25mm mesh. The device of claim 1 or 2, characterised in that the mesh screen (7) has a 40-mesh (0.42mm). The device of claim 1 or 2 characterised in that the rigid film insert (8) extends at least half the length of the aperture (5) defining the orifice (7). The device of claim 1 or 2, characterised in that the rigid film insert (8) extends substantially the length of the aperture (5) defining the orifice (7).

Inventors: ZINGERMAN, JOEL R.
Applicants: ALZA CORPORATION
Application year: 1988
Main classification: A61K9
IPC codes: A61K9, A61M31, A61D7