Liquid detergents containing anionic surfactant, succinate builder and fatty acid

Abstract: Liquid detergent compositions containing anionic syn­ thetic surfactant, C₁₂-C₁₄ alkyl or alkenyl succinate builder and C₁₂-C₁₄ fatty acid, in a molar ratio of succinate to fatty acid of from about 0.8 to about 2.4, provide a minimum of suds in otherwise high sudsing compositions.

Description: Technical Field The present invention relates to liquid detergent compositions, preferably heavy-duty liquid detergents, containing an anionic synthetic surfactant and a builder system comprising a C₁₂-C₁₄ alkyl or alkenyl succinic acid or salt thereof (hereinafter referred to as a "succinate") and a C₁₂-C₁₄ fatty acid or salt thereof (hereinafter referred to as a "fatty acid") in a molar ratio (calculated on an acid basis) of succinate to fatty acid of from 1 to 2,4. Within this range, the succinate and fatty acid mature surprisingly provides a minimum of sudsing in otherwise high sudsing detergents containing a significant amount of anionic synthetic surfactant. Background Art British Patent 1,293,753, Evans et al, published October 25, 1972, discloses dicarboxylate builders, including alkyl and alkenyl succinates, Example 10 is a low-sudsing detergent containing 2% dodecyl benzene sulfonate, 6% of an 80:20 mixture of tallow:coconut soap, and 6% disodium hexadecane-1,2-dicarboxylate. This results in a molar ratio of dicarboxylate to C₁₂-C₁₄ fatty acid of about 2,7. European Patent Application 28,850, van der Griend, published May 20, 1981, discloses liquid detergents containing nonionic surfactant, a small amount of C₁₀-C₁₅ alkylbenzene sulfonate, builder and C₇-C₁₂ alkyl or alkenyl succinate as a hydrotrope. Examples D-M contain 0-1% LAS, 5.5-6% nonenyl succinic anhydride and 1,2-3% coconut fatty acid. The lowest ratio of suctinate to fatty acid present is about 1,7. U.S Patent 3,776,851, Cheng, issued December 4, 1973, discloses detergents containing 5-70% tetrahydroxysuccinic acid builders. Example 4 contains 20% tetrahydroxysuccinic acid and 1.8% 80:20 tallow:coconut soap as a suds suppressor. U.S. Patent 3,707,511, Lamberti et al, issued December 26, 1972, discloses that C₁₀-C₁₆ alkyl or alkenyl succinates are useful as suds boosters and stabilizers for detergents, particularly those containing alkylaryl sulfonates. There are no examples of compositions containing succinate and fatty acid. Summary of the Invention The present Invention relates to a liquid detergent composition comprising, by weight: (a) from 10% to 50% of an anionic synthetic surfactant which comprises a non-sulfonate anionic surfactant being a water-soluble salt of a an organic sulfuric reaction product having in its molecular structure an alkyl group containing from 8 to 20 carbon atoms, and a sulfuric add ester group; (b) from 2% to 25% of a C₁₂-C₁₄ alkyl or alkenyl succinic acid, or salt thereof; (c) from 1% to 15% of a C₁₂-C₁₄ fatty acid, or salt thereof; and (d) from 1% to 20% of an ethoxylated nonionic surfactant of the formula R¹(OC₂H₄) n OH, wherein R1 is a C₁₀-C₁₆ alkyl group, and n is from 3 to 9, said surfactant having an HLB of from 9 to 13; the molar ratio of (b) to (c), on an acid basis, being from 1 to 2.4 and when said composition further comprises an alkyl (aryl) sulfonated anionic surfactant then said non-sulfonate anionic surfactant exceeds 25% of the system constituted of said C₁₂-C₁₄ alkyl or alkenyl succinic acid or salt thereof, said alkyl (aryl) sulfonated anionic surfactant and said nonionic surfactant. Detailed Description of the Invention The detergent compositions of the present invention contain anionic synthetic surfactant and succinate and fatty acid builders in a molar ratio (calculated on an acid basis) of succinate to fatty acid of from 1 to 2.4, preferably from 1 to 1.8, more preferably from 1.0 to 1.4. Within these ratios, the succinate and fatty acid provide a minimum of suds in otherwise high sudsing detergents containing a signifitant amount (e.g., greater than 10% by weight) of anionic synthetic surfactant. This is particularly surprising given that one would have expected that sudsing would gradually increase with increasing levels of succinate and decrease with increasing levels of fatty acid. Anionic Synthetic Surfactant The detergent compositions herein contain from 10% to 50%, preferably from 13% to 40%, more preferably from 16% to 30%, by weight, on an acid basis, of an anionic synthetic surfactant. Anionic synthetic surfactants are disclosed in U.S. Patent 4,285,841, Barrat et al, issued August 25, 1981, and in U.S. Patent 3,919,678, Laughlin et al, issued December 30, 1975. Useful anionic surfactants include the water-soluble salts, particularly the alkali metal, ammonium and alkylolammonium (e.g., monoethanolammonium or triethanolammonium) salts, of organic sulfuric reaction products having in their molecular structure an alkyl group containing from 8 to 20 carbon atoms and a sulfonic acid or sulfuric acid ester group. (Included in the term "alkyl" is the alkyl portion of aryl groups.) Examples of this group of synthetic surfactants are the alkyl sulfates, especially those obtained by sulfating the higher alcohols (C₈-C₁₈ carbon atoms) such as those produced by reducing the glycerides of tallow or coconut oil; and the alkylbenzene sulfonates in which the alkyl group contains from 9 to 15 carbon atoms, in straight chain or branched chain configuration, e.g., those of the type described in United States Patents 2,220,099 and 2,477,383. Other anionic sunfactants herein are the water-soluble salts of: paraffin sulfonates containing from 8 to 24 (preferably 12 to 18) carbon atoms; alkyl glyceryl ether sulfonates, especially those ethers of C₈₋₁₈ alcohols (e.g., those derived from tallow and coconut oil); alkyl phenol ethylene oxide ether sulfates containing from 1 to 4 units of ethylene oxide per molecule and from 8 to 12 carbon atoms in the alkyl group; and alkyl ethylene oxide ether sulfates containing 1 to 4 units of ethylene oxide per molecule and from 10 to 20 carbon atoms in the alkyl group. Other useful anionic surfactants herein include the water-soluble salts of esters of alpha-sulfonated fatty acids containing from 6 to 20 carbon atoms in the fatty acid group and from 1 to 10 carbon atoms in the ester group; water-soluble salts of 2-acyloxy-alkane- 1-sulfonic acids containing from 2 to 9 carbon atoms in the acyl group and from 9 to 23 carbon atoms in the alkane moiety; water-soluble salts of olefin sulfonates containing from 12 to 24 carbon atoms; and beta-alkyloxy alkane sulfonates containing from 1 to 3 carbon atoms in the alkyl group and from 8 to 20 carbon atoms in the alkane moiety. Preferred anionic surfactants herein are the alkyl sulfates of the formula RO(C₂H₄O) x SO - / 3M⁺ wherein R is an alkyl chain having from 12 to 18 carbon atoms, saturated or unsaturated, M is a cation which makes the compound water-soluble, especially an alkali metal, ammonium or substituted ammonium cation, and x is from 0 to 4. Preferably, R is a C₁₂-C₁₆ alkyl or hydroxyalkyl group, especially a C₁₂-C₁₅ alkyl, and x is from 0 to 3. Highly preferred anionic surfactants are the C₁₂₋₁₅ alcohol sulfates containing from 0 to 3 ethylene oxide units, as described above. These anionics form hardness, preferably magnesium, surfactants that are particularly effective at lowering interfacial tension and removing greasy/oily soils. Succinate Builder The detergent compositions herein also contain from 2% to 25%, preferably from 3% to 20%, more preferably from 5% to 15%, by weight of a succinate builder of the general formula R-CH(COOH)CH₂(COOH), wherein R is C₁₂-C₁₄ alkyl or alkenyl group. These succinate builders are preferably used in the form of their water-soluble salts, including the sodium, potassium, ammonium and alkanolammonium salts (e.g., mono-, di-, or tri-ethanolammonium). Specific examples of succinate builders include: lauryl succinate, myristyl succinate, 2-dodecenyl succinate (preferred) and 2-tetradecenyl succinate. Fatty Acid The compositions of the present invention further contain from 1% to 15%, preferably from 2% to 10%, more preferably from 3% to 6%, by weight of a C₁₂-C₁₄ fatty acid, or salt thereof. Suitable fatty acids can be obtained from natural sources such as plant or animal esters (e.g., palm kernel oil, palm oil and coconut oil) or synthetically prepared (e.g., via the oxidation of petroleum or by hydrogenation of carbon monoxide via the Fisher-Tropsch process). Examples of suitable fatty acids for use in the compositions of this invention include lauric, myristic, coconut and palm kernel fatty acid. Preferred are saturated coconut fatty acids, from 5:1 to 1:1 (preferably about 3:1) weight ratio mixtures of lauric and myristic acid, and palm kernel fatty acid. The succinate and fatty acid builders herein are calcium-selective builders, which means they preferentially control calcium ion in the wash solution, rather than magnesium or other hardness ions. It is believed that these calcium-selective builders adequately control wash water hardness, preventing excessive interactions with the anionic surfactant herein and with soils, while allowing sufficient free hardness to complex some of the anionic surfactant to produce a hardness surfactant (such as magnesium linear alkylbenzene sulfonate) that is highly effective at removing greasy and oily soils. Such hardness-surfactants pack at the oil/water interface where they lower interfacial tension and enhance removal of greasy/oily soils. The liquid detergent compositions herein can optionally contain any of the auxiliary ingredients known for use in detergent compositions. These include cosurfactants, cobuilders, neutralizing agents, buffering agents, phase regulants, solvents, hydrotropes, enzymes, enzyme stabilizing agents, polyacids, suds regulants, opacfiers, antioxidants, bactericides, dyes, perfumes, and brighteners, such as those described in U.S. Patent 4,285,841, Barrat et al, issued August 25, 1981. Preferred compositions herein include those described in U.S. Patent 4,561,998, Wertz et al, issued December 31, 1985, and U.S. Patent 4,507,219, Hughes, issued March 26, 1985. The compositions herein contain from 1% to 20%, more preferably from 3% to 15%, most preferably from 5% to 10%, by weight of an ethoxylated nonionic surfactant of the formula R¹(OC₂H₄) n OH, wherein R¹ is a C₁₀-C₁₆ alkyl group (preferred) or a C₈-C₁₂ alkyl phenyl group, n is from 3 to 9, and said nonionic surfactants has an HLB (hydrophile-lipophile balance) of from 9 to 13, preferably from 10 to 13. HLB is defined in detail in Nonionic Surfactants , by M.J. Schick, Marcel Dekker, Inc., 1966, pages 607-613. These ethoxylated nonionic surfactants suspend hardness-surfactants in the wash water solution. They are used a a level high enough to prevent extessive precipitation of hardness-surfactants at the oil/water interface (which makes soil removal more difficult), but low enough to allow for the desired adsorption and packing at the interface. The compositions herein can be formulated to have a pH of from 7,5 to 12, more preferably from 8 to 11. Certain preferred compositions herein are alkaline compositions that are particularly useful in combination with peroxyacid bleach compositions, which generally have a pH of from 2 to 5 for best bleach stability. Such alkaline compositions have a pH of from 9 to 12, preferably from 9,5 to 11.5, more preferably from 10 to 11. They preferably contain from 2% to 15%, more preferably from 4% to 10%, by weight of monoethanolamine. The combination of such an alkaline composition and peroxyacid bleach preferably delivers a wash water pH of from 7.8 to 9, preferably from 7.9 to 8.5, which is desired for good bleaching performance, a minimum of fabric yellowing, and a minimum of bleach decomposition by the monoethanolamine. The following examples illustrate the compositions of the present invention. All parts, percentages and ratios used herein are by weight unless otherwise specified. EXAMPLE I The following composition was prepared by adding the components to a mixing tank in the order listed with continuous mixing. Components % Assay Wt. % Product Wt. % Stock Sodium C₁₄₋₁₅ alkyl polyethoxylate (2.25) sulfate 48.8 11.3 23.2 C₁₃ linear alkylbenzene sulfonic acid 96.0 8.0 8.33 Sodium diethylenetriamine pentaacetate 41.0 0.35 0.7 Propylene glycol 100.0 10.5 10.5 Monoethanolamine 100.0 5.0 3.0 Brightener mix 100.0 - 6.21 C₁₂₋₁₃ alcohol polyethoxylate (6.5) 100.0 9.0 7.0 Ethanol 92.0 10.48 7.3 Potassium hydroxide 45.0 2.48 5.51 Sodium hydroxide 50.0 2.94 5.88 Boric acid 100.0 1.25 1.25 Water - - 5.65 Sodium 2-dodecenyl succinate 80.0 5.53 6.9 C₁₂₋₁₄ fatty acid 100.0 3.5 3.5 Citric acid 50.0 4.0 8.0 Calcium formate 10.0 0.12 1.2 TEPA-E₁₅₋₁₈ 80.0 3.0 3.75 pH trim to 10.5 - - - Protease enzyme (2.0 AU/g) 100.0 1.16 1.16 Amylase enzyme (375 AM. U/g) 100.0 0.16 0.16 Perfume 100.0 0.25 0.25 Dye 100.0 0.08 0.08 Water - to 100% 3.25 The above composition is preferably used in combination with the following liquid diperoxyacid bleach composition. The liquid bleach composition was prepared by high shear mixing of the components in an Eppenbach mixer while in an ice bath. The DPDA and water were added to the mixer before turning the mixer on. The suds suppressor was added to minimize foaming while mixing and to minimize air entrapment in the finished composition. The other components were added in the order listed at the indicated times after turning on the mixer. Grams Wt.% Time 1,12-Diperoxydodecanedioic acid (DPDA) (26.68% active slurry ) 10,821.6 18.0 0 Water (additional) 1896 11.8 0 Suds suppressor 12.8 0.08 1 min. C₁₃ linear alkylbenze sulfonic acid (96% active ) 417.8 2.5 3 min. Sodium cumene sulfonate (50% active ) 463.4 1.45 3 min. Dipicolinic acid 1.6 0.01 3 min. Sodium sulfate 641.6 4.0 1 hr.25 min. Magnesium sulfate 1684.2 10.5 2 hr.10 min. Sodium hydroxide (50% active ) 104 0.32 3 hr.10 min. After 3 hr. 30 min., the pH of the composition was determined to be 3.20 at 20°C. After 4 hr. 10 min., the pH was again determined to be 3.20 at 20°C and the mixer was turned off. The composition was a stable suspension of the ingredients and had a viscosity of about 350 mPa·s at about 20°C. The DPDA had an average particle size of about 2-5 µm. The above describes the preferred process for making the composition since high shear mixing of the components in an ice bath, their order of addition and the approximate times of addition have all been found to be important to obtain the desired physical stability. The compositions are preferably used in a volume ratio of detergent composition to liquid bleach of about 5.5:1. The detergent composition is designed for a usage level of about 0,55 cups in a typical U.S. laundering process. This delivers a concentration of product in the wash water of about 0,22% by weight. Usage of about 0.1 cups (i.e., about 25 ml) of the liquid bleach delivers about 10 ppm of available oxygen to the wash water. The detergent composition and liquid bleach are preferably simultaneously codispersed from a dual compartment bottle at a volume ratio of detergent to bleach of about 5.5:1. The mixture of the succinate and fatty acid builders in the above detergent composition is preferred because it causes less fabric yellowing and measuring cup residue than an all fatty acid formula when used with the above liquid bleach. EXAMPLE II Other compositions of the invention, which can be prepared by adding the components to a mixing tank in the order listed with continuous mixing, are as follows. Components A Sodium C₁₄₋₁₅ alkyl polyethoxylate (2.25) sulfate 12.7 Sodium C₁₃ linear alkylbenzene sulfonate 8.5 Sodium diethylenetriamine pentaacetate 0.3 Propylene glycol 8.5 Monoethanolamine 2.0 C₁₂₋₁₃ alcohol polyethoxylate (6.5)* 5.0 Ethanol 4.0 Sodium 2-dodecenyl succinate 11.0 C₁₂₋₁₄ fatty acid 7.0 Citric acid 4.0 Calcium formate 0.12 Sodium formate 0.87 TEPA-E₁₅₋₁₈** 2.0 Protease enzyme (2.0 AU/g) 0.75 Amylase enzyme (375 AM. U/g) 0.16 Water and minors Balance to 100%

Claims: A liquid detergent composition comprising by weight: (a) from 10% to 50% of an anionic synthetic surfactant which comprises a non-sulfonate anionic surfactant being a water-soluble salt of a an organic sulfuric reaction product having in its molecular structure an alkyl group containing from 8 to 20 carbon atoms, and a sulfuric acid ester group; (b) from 2% to 25% of a C₁₂-C₁₄ alkyl or alkenyl succinic acid, or salt thereof; (c) from 1% to 15% of a C₁₂-C₁₄ fatty acid, or salt thereof; and (d) from 1% to 20% of an ethoxylated nonionic surfactant of the formula R¹(OC₂H₄) n OH, wherein R1 is a C₁₀-C₁₆ alkyl group, and n is from 3 to 9, said surfactant having an HLB of from 9 to 13; the molar ratio of (b) to (c), on an acid basis, being from 1 to 2.4 and when said composition further comprises an alkyl (aryl) sulfonated anionic surfactant then said non-sulfonate anionic surfactant exceeds 25% of the system constituted of said C₁₂-C₁₄ alkyl or alkenyl succinic acid or salt thereof, said alkyl (aryl) sulfonated anionic surfactant and said nonionic surfactant. The composition of claim 1 wherein the molar ratio of (b) to (c), on an acid basis, is from 1.0 to 1.4. The composition of claim 1 wherein said non-sulfonate anionic surfactant is a C₁₂-C₁₅ alcohol sulfate containing from 0 to 3 ethylene oxide units. The composition of claim 1 wherein (b) is sodium 2-dodecenyl succinate. The composition of claim 1 comprising form 16% to 30% of anionic synthetic surfactant, which comprises a C₁₂-C₁₃ linear alkylbenzene sulfonate and a C₁₂-C₁₅ alcohol sulfate containing from 0 to 3 ethylene oxide units. The composition of claim 5 comprising from 5% to 15% of sodium 2-dodecenyl succinate and from 3% to 6% of C₁₂-C₁₄ fatty acid. The composition of claim 6 wherein the molar ratio of (b) to (c) is from 1.0 to 1.4. The composition of claim 1 having a pH of from 9.5 to 11.5 The composition of claim 7 having a pH of from 10 to 11. The composition of claim 9 comprising from 4% to 10% of monoethanolamine. The composition of claim 10 comprising from 5% to 10% of said ethoxylated nonionic surfactant.

Inventors: BOYER STANTON L, BOYER, STANTON L.
Applicants: PROCTER & GAMBLE, THE PROCTER & GAMBLE COMPANY
Application year: 1987
Main classification: C11D1
IPC codes: C11D1, C11D3