ELECTRODE ASSEMBLY

Abstract: An electrode (10) for immersion in a sample solution having a selectively openable liquid junction. The electrode includes an electrode tube (12) with a bottom opening defined by a curved inside wall (22) at the end of the electrode tube. A connecting rod (14) extends axially through the electrode tube. A bulbous stopper (46) is located at the end of the connecting rod outside of the bottom opening. The connecting rod is attached to a cap (24) located over the top of the electrode tube. A biaising spring (94) located inside the cap around the connecting rod between the top of the electrode tube and the base of the cap provides a selective force on the cap and connecting rod so that the stopper normally abuts the electrode bottom opening. A thin annular liquid junction forms before the area of contact between the stopper and the inside wall of the electrode. Electrolyte inside the electrode can be flushed by depressing the cap so that the stopper is urged away from the electrode bottom opening to open the liquid junction. The flow of flushed electrolyte over the stopper and the electrode end inside wall cleans the surfaces that form the liquid junction. The connecting rod can be a hollow tube and the stopper can be supplied with an ion sensitive tip (52) to make the electrode a combination electrode, the outer electrode with the liquid junction being the reference electrode and the connecting rod and the stopper with the ion sensitive tip being the measuring electrode.

Description: ELECTRODE ASSEMBLY Field of the Invention This invention relates to an electrode assembly for analysis of a sample solution, and more particularly to an electrode assembly that can be purged of electrolyte through a selectively openable liquid junction. Background of the Invention Sampling electrodes are often used in chemical laboratories and other locations where it is necessary to perform either qualitative or quantitative analyses on various sample solutions. Specifically, an electrode is immersed in a sample of a substance in order to measure the concentration of a particular ion or group of ions. An example of such a test is a pH test, often performed on sample solutions to find the H + ion concentrations. When measuring H+, or other ionic concentrations, it is usually necessary to have two electrodes, a reference electrode and a measuring electrode. Each of these electrodes contains a conductor or lead immersed in a solution of electrolyte so as to form a voltaic half cell. The electrodes, usually tubular shaped, each have an opening so that when the electrode is immersed in the sample solution, a potential is created between the solution and the electrolyte contained in the electrode. The reference electrode generates a constant potential regardless of the ionic concentration of the sample solution. The measuring electrode, on the other hand, generates a potential that is a function of the ionic concentration of the sample solution. The leads of both electrodes are connected to the opposite ends of a voltmeter and the potential difference between the two is a measure of the ionic concentration of the sample. Often the reference electrode .and the measuring electrode are manufactured together as a single electrode, called a combination electrode. A typical combination electrode comprises a wide diameter reference electrode with a measuring electrode that extends axially through it. Typically there is a liquid junction structure at the base of the reference electrode. The liquid junction structure provides a region of contact between the sample solution and the electrolyte in the electrode. The electrolyte slowly diffuses across the liquid junction so a voltaic cell is formed between the electrode and the sample solution. An ideal liquid junction should resist clogging, should wet easily despite its low flow rate, and should be cleanable. Also, a liquid junction should not be so large that sample ions are able to migrate into the junction and form a separate liquid junction potential. Peference electrodes are manufactured with one of two types of liquid junction. The first, a salt bridge junction, comprises an electrode having a closed-end tube extending out of an opening in the bottom of an electrode. The tube is attached to the electrode with porous ceramic material that forms a liquid junction. The electrolyte diffuses through the ceramic material into the sample solution. Salt bridge junctions are relatively long so they are slow to wet and prone to clogging. There is a tendency for ions of the sample solution ions to migrate into the salt bridge junctions and from their own liquid junction potential. The second type of reference electrode has a selectively openable liquid junction. In this type of electrode there is a glass-to-glass coupling that can be selectively opened or closed, hen the coupling is ' closed a liquid junction is formed that enables the electrolyte to slowly diffuse out of the electrode. Opening the coupling allows the elecrolyte to rapidly flow out of the electrode. This enables the operator to replace electrolyte that may have become contaminated through use with a fresh refill. Two types of openable liquid junction electrodes have been manufactured. In the first type of electrode there is an electrode with an upper body of a first diameter and a lower body of a smaller diameter than the upper body. Integral with the outer wall of the lower body is an upward oriented conic seciton that extends around the lower body and is spaced below the upper body. A bore in the conic section allows the electrolyte to flow from the electrode. A stopper ring is provided that can be selectively located over the conic section. The stopper ring has an inside wall with the same conic dimensions as that of the conic section. When the stopper ring is secured over the conic section a liquid junction forms between the two surfaces and the electrolyte flows out of the bore and diffuses across the liquid junction. When the .stopper is moved away from tne conic section the junction is opened and the electrolyte can be purged from the. electrode through the bore. There are disadvantages to this type of open junction electrode. The stopper conic section area of contact that forms the liquid junction is large. Sample solution can migrate into the junction and can generate liquid junction potential. When the electrode is to be purged, it is necessary for the operator to handle both the stopper ring and the electrode tube. If the electrode had been immersed in a particularly hazardous solution, the operator would be required to take appropriate precautions. Also, both the electrolyte and sample solutions are composed of ions. When the electrode is removed from the sample solution, the liquid evaporates, leaving a coating of salt in the liquid junction. The salt adhesive tension of the causes the stopper ring to stick to the conic section. Often the operator must use significant force to loosen the stopper ring from the conic section. Occasionally an operator using such force will break the electrode tube, rendering the electrode useless. Also, a degree of force is needed to securely fasten the stopper ring over the conic section. Use of excessive force to secure the stopper ring to the conic section is another cause of broken electrodes. The second type of openable liquid junction electrode is a flushable electrode. The flushable electrode has an electrode tube with an open bottom, with a stopper located in it. The stopper is attached to the end of a connecting rod that extends axially through the electrode tube. The rod is coupled to a cap located ovec the top of the electrode tube. The stopper has a conic outside wall and the electrode tube bottom opening has a complementary conic inside wall. A biasing spring located under the cap around the connecting rod urges the cap and connecting rod upward so the stopper abuts the electrode tube inside wall. A liquid junction forms along the elongated area of contact between the stopper and electrode tube bottom opening. After the electrode is used to make one or more measurements, the electrolyte can be flushed from the electrode. This is done by depressing the cap so the connecting rod and stopper are urged downward. This creates an opening in the bottom of the electrode through which the electrolyte flows out. Ideally, this allows for simple one-handed purging of electrolyte. Also, the flow of electrolyte flushes or cleans the surfaces of the stopper and electrode tube bottoms opening that form the liquid junction. However, there are disadvantages associated with flushable electrodes. To maintain the liquid junction, the stopper must be securely held in the electrode tube bottom opening. This necessitates the use of a relatively inelastic biasing spring that is difficult to compress. Sometimes it is necessary to use a considerable amount of effort to depress the electrode cap in order to flush the electrode. Also, the area of contact between the stopper and electrode tube bottom opening that forms the liquid junction is large. Sample ions can migrate into the junction area and form a liquid junction potential. Furthermore, as with stopper-ring electrodes, when the flushable electrode is removed solution the electrolyte in the liquid junction will evaporate. The evaporating liquid leaves a salt residue in the liquid junction. The adhesive tension of the salt residue causes the stopper to stick to the electrode tube bottom opening. This adhesion, in addition to the force normally exerted by the biasing spring, sometimes makes it very difficult. to free the stopper so the electrolyte can be flushed out. Occasionally an operator will use excessive force in an effort to free the stopper, and break the electrode. Also, it has proved difficult to provide a combination electrode having this type of flushable junction. The reason for this is that the measuring electrode has a fragile, ion sensitive tip and would be located in relatively close proximity to the portion of the electrode that forms the liquid junction. The would be subject to relatively significant coupling stress and would be prone to break. Thus, it has not been possible to provide a measuring electrode that can function as a selectively oveable stopper and connecting rod. A need, therefore, exists for a new flushable electrode assembly that provides a liquid junction that wets rapidly, is of relatively short length, and is not prone to clogging or to generating a separate potential. The stopper should be relatively easy to open from the normally closed, liquid-junction position. The electrode assembly should also allow for a measuring electrode to be housed inside a flushable reference electrode, so as to provide a flushable combination electrode. Summary of the Invention This invention comprises providing a flushable electrode assembly with a bulb shaped stopper. The stopper extends into an annular bottom opening in the electrode tube. The bottom opening is defined by an electrode tube inside surface that has a curved wall that is approximatly complementary to the curved outer surface of the stopper. The stopper is located at the end of a glass connecting rod that extends axially through the electrode tube. The connecting rod is coupled to a cap that extends over the electrode tube. A biasing spring is located under the cap, over the top of the electrode tube, and around the connecting rod. The biasing spring exerts sufficent force to urge the cap and connecting rod upward, so that the stopper normally abuts the electrode tube inside surface. The surfaces of the stopper and electrode tube inside surface that it comes in contact with are ground together before use. As a result, when the stopper abuts the inside surface a thin, annular liquid junction forms between the two surfaces. Since only minimal contact is needed between the stopper and electrode to form the liquid junction, only a minimal amount of force is needed to hold the stopper against the electrode. An easily compressible, elastic, biasing spring offers sufficient force to maintain the liquid junction. Thus, only a minimal amount of effort is needed to depress the cap to open the liquid junction so the electrode can be flushed. This electrode has other advantages. The liquid junction is formed between the thin annular area of contact between the stopper and the bottom of the electrode. Few sample ions can migrate into the area so the chances of a liquid junction potential developing is reduced. Furthermore, when electrolyte is flushed it flows over the small surface areas that form the liquid junction. This flow throughly cleans the surfaces of the stopper and electrode tube of sample solution ions that may have diffused into the liquid junction region. Also, the effect of salts left between the stopper and the electrode is reduced. The reason for this is that the adhesive force between the small area of contact between the stopper and electrode tube is not sufficient to cause the two to stick together. Furthermore, the stopper is not subject to significant stress when coupled to form the liquid junction. The stopper may be formed of a relatively thin fragile glass and provided with an ion sensitive tip. Thus, a measuring electrode can be used as the connecting rod and stopper assembly to provide a flushable combination electrode. Brief Description of the Drawings The foregoing and other features and advantages of the invention will be apparent from the following more particular description of the preferred embodiment of the invention, as illustrated, by the accompanying drawings, in which characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed on illustrating the principles of the invention. FIG. 1 is a side-view of a combination electrode of the preferred embodiment of this invention. FIG. 2 is a cross-sectional side view of the preferred embodiment of the combinational electrode of this invention. Detailed Description of the Invention As is shown in Figure 1, a combination electrode 10 includes an outer electrode tube 12 that functions as the reference electrode. A glass measuring electrode 14 extends axially through the electrode tube and through an electrode bottom opening 16. As illustrated in Figure 2, the electrode bottom opening is defined by an outer electrode tube end portion 18 with a flaired, outside wall 20 and a curved inside wall 22. A cap 24 is located over the top of the outer electrode tube. In this embodiment of the invention the reference electrode 12 is a dual junction electrode and has a helical tube 26 coiled around the upper portion of the measuring electrode 14 that serves as a reference electrolyte cell. The reference electrolyte cell is filled with electrolyte 28 and contains a reference electrode lead 30. An outer filling solution chamber 32 is defined by the annular space between the measuring electrode and the outer electrode tube. A porous plug 34 at the end of the reference electrolyte cellprovides fluid communication between the reference electrolyte cell and the outer filling chamber. The outer filling solution chamber is filled with a sufficient amount of outer filling solution 36 so the porous plug is immersed in the solution. The outer filling solution is introduced into the chamber through a fill bore 38 located near the top of the outer electrode tube. The measuring electrode 14 includes an inner electrode tube 40. A base section 42 of increased diameter is connected to the end of the inner electrode tube by an intermediate tapered section 44. A curved, bulbous, hollow stopper 46 is attached to the base outside of the outer electrode tube adjacent the electrode bottom opening. The stopper is in fluid communication with the inner electrode tube through the base and intermediate sections. The stopper has a diameter greater than that of the electrode bottom opening and a curvature approximately the same as that of the inside wall 22 of the electrode end portion 18. Normally, the stopper abuts the inside wall of the electrode tube end so that an annular liquid junction 48 forms between the adjacent surfaces, as described hereinafter. An electrode tip 50 with an ion-sensitive membrane 52 extends downward from the stopper. The measuring electrode is filled with electrolyte 54 and contains a measuring lead 56. The cap 24 has a first bore section 58 that houses the top of the electrode outer tube 12, and a cap second bore section 50 concentric with and of reduced diameter then the cap first bore section. A lead cable 64 extends into the second bore section through an outer lead opening 66 on the outside wall of the cap and an inner lead opening 68 at the base 69 of the second bore section. A grommet 70 in the outer lead opening secures the lead cable to the cap. A coupling sleeve 72 secures the measuring electrode 14 to the cap 24. The top of the measuring electrode is secured into an axial bore 74 in the sleeve by a lower epoxy ring 76 between the electode and the bore wall. The epoxy ring extends below the coupling sleeve and has an indented portion (not shown) that serves as a base for mounting the reference electrode cell 26. An O-ring 78 above the epoxy ring provides a liquid seal around the bottom of the coupling sleeve. The bottom 74a of the sleeve bore has an increased diameter over the center of the bore to accomodate the epoxy ring and the O-ring. The outside wall 80 of the coupling sleeve is threaded to be secured into the cap second bore 50 that is provided with an interfitting grooved wall. The lead cable 64 terminates inside the top 74b of the coupling sleeve bore. An upper epoxy ring 81 around the lead cable ' fastens it in the bore. An O-ring 82 under the epoxy ring provides a liquid seal around the lead cable. The top of the coupling sleeve bore has an increased diameter over the center of the bore to accommodate the epoxy ring and the O-ring. The measuring lead 56 extends from the lead cable into the measuring electrode 14. The reference lead 30extends from the the lead cable and runs between the measuring electrode and the wall of the coupling sleeve bore, through a lead bore (not shown) in the lower fastening ring into the reference electrolyte cell 26. A reinforcing collar 84 is located between the coupling sleeve 72 and the electrode tube 12. The reinforcing collar has an intermediately positioned stop ring 86 that extends around the top rim 87 of the electrode tube. A padded washer 88 is located under the bottom of the stop ring and is in contact with the outer electrode tube. An external O-ring 90 located around the outside of the coupling sleeve is in sealing contact with the inside wall of the reinforcing collar. The external O-ring is housed in an annular groove 92 that extends around the outside of the coupling sleeve. A helical biasing spring 94 is located around the coupling sleeve and extends between the base 62 of the cap first bore and the reinforcing collar stop ring 86. The biasing spring exerts an upward force on the cap-measuring electrode assembly so the stopper normally abuts the electrode inside wall 22 around the electrode bottom opening 16. After the electrode 10 is intially assembled, the stopper 46 is then ground against the electrode tube, bottom inside wall 22 around the entire circumferences of both the stopper and the inside wall. As a result, the adjacent surfaces are in contact with each other around the circumference of the electrode bottom opening 16. This area of contact forms the thin, annular, liquid junction 48 between the outer filling chamber and the exterior environment. The liquid junction 48 forms when the stopper 46 is in contact with the inside wall of the outer electrode tube, regardless of the force of contact. Thus the biasing spring 94 can be elastic, and compressible and still exert sufficient force to urge the stopper against the electrode tube to maintain the liquid junction. Furthermore, the coupling stress on the stopper is minimal so the stopper can be formed of relatively thin fragile material. This makes it possible to provide the stopper with the electrode tip 50 having an ion sensitive membrane 52. These elements are necessary for the measuring electrode 14 of the combination electrode 10 of this invention. When the electrode is immersed in a sample solution the outer filling solution 36 readily diffuses across the narrow liquid junction 48 to the adjacent solution. In other words, the liquid junction will wet relatively quickly. This diffusion across the liquid junction causes an ion exchange that generates a constant potential for use as a reference against which the potential generated by the measuring electrode 14 can be measured. Since the liquid junction area_ ^ is small there is minimal opportunity for sample ions to diffuse into the junction. This substantially eliminates the possibility of a separate liquid junction potential developing. When the electrode is removed from the solution the evaporating solution and electrolyte leave salts in the liquid junction. The binding action of the salts in this small area is not sufficient to hamper the flushing of the electrode. After taking one or more measurements the outer filling solution 36 can be flushed from the electrode 10. This is done by the operator holding the electrode tube and depressing the cap 24. This movement urges the measuring electrode 14 downward and the stopper 46 away from the bottom opening 16. This opens the liguid junction 48 so the outer filling solution can rapidly flow out of the outer filling solution chamber 32. Since the biasing spring that supports the cap is compressible, only a minimal amount of force is needed to depress the cap. In most situations it is anticipated that flushing the electrode will be a one-handed operation; the operator will be able to grip the outer electrode tube 12 with her fingers and depress the cap 24 with her thumb. When the electrode is flushed the outer filling solution flows over the stopper 46 and the inside wall 22 of the electrode end 18. This flow thoroughly flushes or cleans the narrow surfaces that normally form the liquid junction. After the outer filling solution is flushed the cap is released. The biasing spring returns the measuring electrode and stopper to their normal positions. Upon the stoppers re-contact with the electrode tube, the liquid junction 48 is reformed. The electrode can be made ready for future use by refilling the outer filling solution chamber with solution 36 through the fill opening 38. While the embodiment of the invention described relates to using a measuring electrode as the stopper- connecting rod assembly to make a combination electrode, it is understood that this is for the purposes of description and illustration only. The flushable electrode of this invention can be manufactured as a single electrode by substituting a passive connecting rod and stopper for the measuring electrode. The connecting rod would be a solid glass rod or a hollow glass tube without an electrode lead and electrolyte. The stopper would be located at the same location as the measuring electrode stopper section and serve the same function; it would abut the inside wall of the electrode end to form a liquid junction therebetween. Thus, it is understood that the scope of the inventionis limited only by the following claims. What is claimed as new and desired to be secured by Letters Patent of the United States is:

Claims: 1. An electrode assembly comprising: A) an outer electrode tube having an annular bottom opening defined by a curved inside wall around the bottom of the electrode .tube, and a top section; B) a cap located over the outer electrode tube top section the outer electrode tube top section located in a cap first bore; C) a connecting rod connected to said cap and axially through said outer electrode tube; D) a stopper attached to the end of said connecting rod and located outside of the electrode tube adjacent to the electrode tube bottom opening and having a diameter greater than that of said electrode bottom opening and ha ing .a curved outer surface; and E) means for selectively applying force on said cap and connection rod so that said stopper normally abuts the curved inside wall around the electrode bottom opening so as to form a liquid junction therebetween. 2. The assembly of claim 1 wherein said oute electrode tube and stopper are formed of glass. 3. The assembly of claim 2 wherein prior to use the stopper is ground against the inside wall of the bottom of the outer electrode tube for the entire circumferences of both the stopper and the inside wall. 4. The assembly of claim 1 wherein the means for selectively applying an upward force on said cap and connecting rod comprises providing a biasing spring inside the cap first bore and over the top of said electrode tube. 5. The assembly of claim 1 wherein the connecting rod and stopper comprises a second electrode separate from said electrode assembly, including: A) ' said connecting rod comprising an inner electode tube; and B) said stopper further including an ion-sensitive portion in fluid communication wht said inner electrode tube . 6. The assembly of claim 1 wherein the cap is provided with a second bore at the base of the- first bore coaxial with and of smaller diameter than the first bore, and the connecting rod is attached to the cap by a coupling sleeve that is secured in the second bore, the coupling sleeve provided with an axial, and the top of the connecting rod is fastened inside the coupling sleeve bore. 7. The assembly of claim 1 wherein a lead cable with at least one electrode lead is provided. 8. The assembly of claim 6 wherein a lead cable with at least one electrode lead is provided, and the lead cable is secured in an outer lead opening located on the cap and extends through an inner lead opening located at the base of the cap second bore into the coupling sleeve bore. 9. The assembly of claim 6 wherein a reinforcing collar is provided between the coupling sleeve and top portion of the electrode tupe, the reinforcing collar having an intermediately located stop ring that extends around the top of the electrode tube. 10. The assembly of claim 9 wherein a biasing spring is located inside the cap first bore over the reinforcing collar between the reinforcing collar stop ring and the base of the first bore to provide the selective force on said cap and connecting rod. 11. The assembly of claim 6 wherein a padded washer is located under the reinforcing collar stop ring and is in contact with the top rim of the electrode tube. 12. The assembly of claim 9 wherein an external O-ring is located around the coupling sleeve, the O-ring is in sealing contact with the reinforcing collar, and the 0- ring is housed inside an annular groove located around the outtside of the coupling sleeve. 13. The assembly of claim 1 wherein a reference electrolyte cell is located within the outer electrode tube and is in fluid communication with the space within the outer electrode tube. 14. The assembly of claim 6 wherein an epoxy ring is " located around the top of the connecting rod inside the coupling sleeve bore so as to secure the connecting rod inside the bore and an O-ring in located around the connecting rod above the epoxy ring so as to provide a liquid seal around the connecting rod, and the bottom of the sleeve bore has an increased diameter to accomodate the epoxy ring and the O-ring.

Inventors: HIRSHBERG MOSHE, HIRSHBERG, MOSHE
Applicants: ORION RESEARCH, ORION RESEARCH, INCORPORATED
Application year: 1987
Main classification: G01N27
IPC codes: G01N27