Circuit breaker

Abstract: A circuit breaker comprises a stationary contact arm (2) having a stationary contact (3), a first contact arm (107) having a contact (6) for contacting the stationary contact (3) and a prolonged terminal portion (107) for connecting a flexible wire (8) and a second contact arm (110) for pivoting the first contact arm, and a third contact arm (110a) pivots about a common axis of the second contact arm and is provided with a flattened U-­ shaped aperture (114) thereon, and which is connected with an oblong aperture of the second contact arm by a connecting member (16).

Description: The present invention relates generally to a circuit breaker, and more particularly to a circuit breaker comprising a lower contact arm having a lower contact fixed thereon and an upper contact arm having an upper contact which is pivotally mounted so as to contact the lower contact at the upper contact. FIG.1 shows a side sectional view of a circuit breaker in the prior art from which the present invention starts from in the pre-characterizing part of claim 1. Referring to FIG.1, a molded insulating housing 1 enclosing the circuit breaker is composed of a base 1a and a cover 1b. A lower or stationary contact arm 2 is mounted on the base 1a and a lower contact 3 is fixed on the stationary contact arm 2. An upper contact 6 is fixed on a first movable contact arm 7, and the first movable contact arm 7 is pivotally mounted to a second arm 10 by a pin 11. The second arm 10 pivots about a pin 12. An automatic trip mechanism 4 is disposed at a right portion of the housing 1, and a connecting member 5 from the automatic trip mechanism 4 is disposed on the right end of the housing 1, and another connecting member 9 from the automatic trip mechanism 4 is disposed on a lower portion thereof. The first movable contact arm 7 and the connecting member 9 are connected with a flexible wire 8. The second arm 10 is provided with an oblong aperture 15 with rounded ends on a center portion, and which major axis is along the length of the second arm 10. A third arm 10a also pivots about the pin 12 and a J-shaped aperture 14 is provided on the left portion thereof. A pin 16 is inserted in both the J-shaped aperture 14 and the oblong aperture 15, and an extension spring 17 is connected between the pins 11 and 16. A compression spring 18 is provided between the first movable contact arm 7 and an end portion 10b of the second arm 10. In practical use, three sets of the mechanism which is composed by the stationary contact arm 2, the first movable contact arm 7, the second arm 10 and the third arm 10a are assembled for three phases of electric lines. The respective third arms 10a are linked by a crossbar 13, and when the third arm 10a in the center portion is driven by an operation mechanism 20 which is operated by an operation handle 19, the other third arms 10a are driven through the crossbar 13. An extinguishing device 23 is disposed on a left portion of the housing 1. Operation of the circuit breaker is elucidated hereinafter. When the circuit breaker is closed as shown in FIG.1, a current flows through the connecting member 5, the automatic trip mechanism 4, the flexible wire 8, the first movable contact arm 7, the upper contact 6, the lower contact 3 and the stationary contact arm 2. When the operation handle 19 is moved to the direction as shown by the arrow 24 in FIG.2, the third arm 10a is lifted up through the operation mechanism 20 which is linked by a pin 22. Consequently, the second arm 10 and the first movable contact arm 7 are lifted up by the pin 16 which is inserted in both the J-shaped aperture 14 and the oblong aperture 15, and the upper contact 6 is separated from the lower contact 3 as shown in FIG.3. In the above-mentioned operation, the second arm 10 is lifted up by the pin 16 which pushes an inner wall 14a of the J-shaped aperture 14. Then, the second arm 10 touches a stopper pin 21 at an end portion 10b and its moving is limited. When an overload current flows through the circuit breaker, the automatic trip mechanism 4 drives the operation mechanism 20 and the third arm 10a, the second arm 10 and the first movable contact arm 7 are lifted up as shown in FIG.4. As a result, the upper contact 6 is separated from the lower contact 3. This state of the circuit breaker is called a "trip state". In the above-mentioned operation, the pin 16 falls into a lower round end 14a of the J-shaped aperture 14, and the second arm 10 is lifted up with the third arm 10a by the pin 16. Then, moving of the second arm 10 is interrupted by the pin 21. When a large current such as a shortcircuit current flows in the circuit breaker, a magnetic force is generated between the stationary contact arm 2 and the first movable contact arm 7 so as to lift up the first movable contact arm 7. The second arm 10 pushes the pin 16 at the inner wall 15a of the oblong aperture 15. Consequently, the pin 16 escapes from the lower round end 14a, and runs upward along the J-shaped aperture 14. Finally the pin 16 reaches the upper round end 14b of the J-shaped aperture 14. As a result, the first movable contact arm 7 and the second arm 10 move to the upper position, and only the third arm 10a stays at the lower position as shown in FIG.5, since the operation mechanism 20 is not operated. The strength of the extension spring 17 is adjusted so that the pin 16 removes from the lower round end 14a of the J-shaped aperture 14 when a predetermined current flows. In the above-mentioned operation, moving of the second arm 10 is interrupted by the upper round end 14b of the J-shaped aperture 14. Generally, action of the first movable contact arm 7 being driven by the magnetic force is faster than action by the operation mechanism 20. Therefore, the current limiting characteristic in the shortcircuit operation is superior. In the above-mentioned operation, after separation of the upper contact 6 from the lower contact 3, the automatic trip mechanism 4 drives the operation mechanism 20, and the third arm 10a is lifted up. Hence, the pin 16 falls again in the lower round end 14a of the J-shaped aperture 14 as shown in FIG.4. The above-mentioned operation is called a "reset" of the second arm 10. In the above-mentioned operation, when the second arm 10 is moved upward and the pin 16 is also moved upward along the J-shaped aperture 14, after arrival of the pin 16 at the upper round end 14b of the J-shaped aperture 14, the pin 16 rebounds from the upper round end 14b and returns to the direction as shown by arrow 27 in FIG.6. Consequently, the second arm 10 goes downward, and the upper contact 6 of the first movable contact arm 7 approaches to the lower contact 3. Hence, an interrupting characteristic of the circuit breaker is diminished. Furthermore, melted substances which are produced by an electric arc in tile opening process of the lower contact 3 and the upper contact 6 adhere at the inner wall 14d of the J-shaped aperture 14 because the inner wall 14d faces the extinguishing device 23 as shown in FIG.6. As a result, the pin 16 can not smoothly travel in the J-shaped aperture 14 and a movement of the second arm 10 is liable to be obstructed, and thereby the interrupting characteristic of the circuit breaker is also diminished. Moreover, when the current flows via the first movable contact arm 7, the upper contact 6, the lower contact 3 and the stationary contact arm 2, the directions of the current in the U-shaped portion 2a and the first movable contact arm 7 are reverse to each other, since the stationary contact arm 2 has a U-shaped portion 2a as shown in FIG.2. Hence, a repulsion is generated between them by the magnetic force. The first movable contact arm 7 is liable to be lifted up due to the repulsion when a large current flows. In order to resolve the problem, a heavy compression spring 18 is required to push down the first movable contact arm 7. However, the heavy compression spring is big in size and results in the increased size of the circuit breaker. Other circuit breakers according to the prior art are disclosed in e. g. GB-A-2 033 157 and GB-A-2 137 815. The circuit breaker of GB-A-2 033 157 includes a pair of pivoting contact arms which are coupled and controlled by active and passive arm positioning assemblies such that contact arm overtravel and contact pressure variations due to contact wear are prevented. The circuit breaker of GB-A-2 137 815 has contacts which are blown open by electrodynamic forces. Spring-loaded cam follower overcenter means are provided for transmitting contact opening and closing forces which are generated by a toggle operating mechanism. The cam follower means prevents also contact rebound upon contact blowoff in the circuit breaker. It is an object of the present invention to provide a circuit breaker having improved interrupting and current limiting characteristics. Solution of this object is achieved by what is claimed in claim 1. A circuit breaker according to the present invention with at least one contact mechanism comprises a stationary contact arm having a first contact, a first movable contact arm having a second contact for contacting said first contact, a second arm mounting pivotally said first movable contact arm and being provided with a first oblong aperture on a central portion thereof, said second arm being pivotally mounted itself, a third arm having a second oblong aperture on one end portion and being mounted pivotally at the other end portion, a pin being inserted in both said oblong apertures to be in slidable engagement therewith, the pin moving along said second oblong aperture when a large current such as a shortcircuit current flows in the circuit breaker, a spring for biasing said pin and operation means for moving said third arm upon operation of said circuit breaker. The circuit breaker according to the present invention is furthermore characterized in that said second oblong aperture in said third arm has a flattened U-shaped curvature, an inner wall of the flattened U-shaped curvature interrupting a rebounding action of the pin occurring during its movement along said oblong aperture. By means of this flattened U-shaped curvature contact rebound is sufficiently interrupted and the complete circuit breaker operation sequences are not obstacled by wear and melted substances. Advantageous modifications of the present invention are subject matter of the subclaims. The following is a detailed explanation of the present invention taken in conjunction with the accompanying drawings, in which: FIG.1 is a side sectional view of the circuit breaker in the prior art; FIG.2 is a side view showing the main portion of the known circuit breaker in a closed state; FIG.3 is a side view showing the main portion of the known circuit breaker in an open state; FIG.4 is a side view showing the main portion of the known circuit breaker in a trip state; FIG.5 is a side view showing the main portion of the known circuit breaker in a state that an upper contact is separated from a lower contact by a magnetic force being generated between a lower stationary contact arm and a first movable contact arm; FIG.6 is a side view of a second arm and a third arm showing the action of a pin 16; FIG.7 is a schematic side view of the stationary contact arm and the first movable contact arm showing how a magnetic force is generated by a current flowing between the stationary contact arm and the first movable contact arm; FIG.8 is a side sectional view of a circuit breaker of a first embodiment in accordance with the present invention; FIG.9 is a detailed side view of a second arm and a third arm in an open state of the circuit breaker according to the first embodiment; FIG.10 is a detailed side view of the second arm and the third arm showing action of the second arm in a trip state of the circuit breaker according to the first embodiment; FIG.11 and FIG.12 are detailed side views of the second arm and the third arm showing action of the pin of the circuit breaker according to the first embodiment; FIG.13 is a schematic side view of a stationary contact arm, a first movable contact arm and the second arm showing relation between a fulcrum of the first movable contact arm and a magnetic force being generated between the stationary contact arm and the first movable contact arm; FIG.14 is a plan view of the circuit breaker of the embodiment; and FIG.15 is a side sectional view of a circuit breaker of a second embodiment showing the second arm and the third arm. FIG.8 shows a side sectional view of a circuit breaker of a first embodiment in accordance with the present invention. Referring to FIG.8, a molded insulating housing 1 enclosing the circuit breaker is composed of a base 1a and a cover 1b. A lower or stationary contact arm 2 is mounted on the base 1a. A lower contact 3 is fixed on the stationary contact arm 2. An upper contact 6 is fixed on a first movable contact arm 107. The first movable contact arm 107 has a step-shaped or extended Z-shaped connecting portion 107a and is pivotally mounted to a second arm 110 by a pin 11. The second arm 110 pivots about a pin 12. An automatic trip mechanism 4 is disposed at a right portion of the housing 1, and a connecting member 5 to the automatic trip mechanism 4 is disposed on the right end of the housing 1, and another connecting member 9 from the automatic trip mechanism 4 is disposed on a lower portion thereof. The first movable contact arm 107 and the connecting member 9 are connected by a flexible wire 8 at the connecting portion 107a. The second arm 110 is provided with an oblong aperture 15 with rounded ends, and its major axis is lengthwise of the second arm 110 on a center part thereof. A third arm 110a also pivots about the pin 12 and is provided with a flattened U-shaped aperture 114 on the left portion thereof. A pin 16 is inserted in both the flattened U-shaped aperture 114 and the oblong aperture 15, and the width of the flattened U-shaped aperture 114 is made to be larger than the diameter of the pin 16. An extension spring 17 is connected between the pins 11 and 16. A compression spring 18 is provided between the first movable contact arm 107 and an end portion 110b of the second arm 110. Three sets of the mechanism which are composed by the lower stationary contact arm 2, the first movable contact arm 107 and the second arm 110 are provided in a vertical direction of the drawing for three phases of electric lines. The respective third arms 110a are linked by a crossbar 13. When the third arm 110a in the center portion is driven by an operation mechanism 20 which is operated by an operation handle 19, the other third arms 110a are driven through the crossbar 13. An extinguishing device 23 for extinguishing an electric arc being produced between the lower contact 3 and the upper contact 6 in the opening process is provided on a left portion of the housing 1. The operation of the circuit breaker is according to the invention elucidated hereinafter. The circuit breaker is closed as shown in FIG.8, and a current flows through the connecting member 5, the automatic trip mechanism 4, the connecting member 9, the flexible wire 8, the first movable contact arm 107, the upper contact 6, the lower contact 3 and the stationary contact arm 2. When the operation handle 19 is moved to the direction as shown by an arrow 25, the third arm 110a is lifted up by the operation mechanism 20 which is linked by a pin 22. Consequently, the second arm 110 and the movable contact arm 107 are lifted up by the pin 16 which is inserted in both the flattened U-shaped aperture 114 and the oblong aperture 15, and the upper contact 6 is separated from the lower contact 3 as shown in FIG.9. In the above-mentioned operation, the second arm 110 is lifted up by the pin 16 which is pulled at inner wall 114a of the flattened U-shaped aperture 114. Then, the second arm 110 touches a stopper pin 21 at an end portion 110b and its moving is limited. When an overload current flows through the circuit breaker, the automatic trip mechanism 4 drives the operation mechanism 20 and the third arm 110a, the second arm 110 and the first movable contact arm 107 are lifted up as shown in FIG.10. As a result, the upper contact 6 is separated from the lower contact 3. This state of the circuit breaker is called a "trip state". In the above-mentioned operation, the pin 16 falls into a lower round end 114a of the flattened U-shaped aperture 114, and the second arm 110 is lifted up with the third arm 110a by the pin 16. Then, moving of the second arm 110 is interrupted by the pin 21. When a large current such as a shortcircuit current flows in the circuit breaker, a large magnetic force is generated between the stationary contact arm 2 and the movable contact arm 107 so as to lift up the movable contact arm 107. The second arm 110 rotates in a direction as shown by the arrow 30 and pushes upward the pin 16 at the inner wall of the oblong aperture 15 as shown in FIG.11. Consequently, the pin 16 escapes from the lower round end 114a, and runs upward along the flattened U-shaped aperture 114. Finally the pin 16 reaches the upper round end 114b of the flattened U-shaped aperture 114 as shown in FIG.12. As a result, the first movable contact arm 107 and the second arm 110 move to the upper position, and only the third arm 110a stays at the lower position, since the operation mechanism 20 is not operated. After arrival of the pin 16 on the upper round end 114b, the pin 16 rebounds and tends to come back to the direction as shown by the arrow 27 in FIG.12. However, the action of the pin 16 is interrupted by an inner wall 128 of the flattened U-shaped aperture 114. Therefore, the downward movement of the second arm 110 after arrival on the upper position is prevented. The strength of the extension spring 17 is adjusted so that the pin 16 removes from the lower round end 114a of the flattened U-shaped aperture 114 when a predetermined current flows. In the above-mentioned operation, moving of the second arm 110 is interrupted by the upper round end 114b of the flattened U-shaped aperture 114. In the embodiment, since the step-shaped connecting portion 107a is long and is disposed adjacent to the lower contact arm 2, the strength of the magnetic force being generated between them increases, and repulsion between them is large. Hence, action of the first movable contact arm 107 is fast and the current limiting characteristic in shortcircuit is improved. Furthermore, an electric arc which is produced between the lower contact 3 and the upper contact 6 is rapidly blown to the extinguishing device 23 by the strong magnetic force. Consequently, adhering of melted substances on an inner wall 114a of the flattened U-shaped aperture 114 due to electric arcs is reduced. Moreover, in the embodiment, adhering of the melted substances on the inner wall 114d does not obstruct travelling of the pin 16 because the width of the flattened U-shaped aperture 114 is made larger than the diameter of the pin 16 as shown in FIG.11. Furthermore, in the embodiment, the pin 11 is disposed at a position which is shifted rightward from the upper contact 6 as shown in FIG.13. Therefore, when a current flows through the first movable contact arm 107, a torque as shown by an arrow 31 is generated by the repulsion between the stationary contact arm 2 and the movable contact arm 107 as shown by an arrow F₃. Since the repulsion as shown by the arrow F₃ is much larger than the sum of repulsions as shown by arrows F₁ and F₂ in proximity of the upper contact 6, the upper contact 6 is sufficiently pressed to the lower contact 3. As a result, maximum value of the current wherein the upper contact 6 is disconnected from the lower contact 3 by the repulsions increases, and stable operation of the circuit breaker is realized. The pin 11 is preferable to be positioned in the range from the central position of the upper contact 6 and the connecting portion 107a to a position which is near to the connecting portion 107a by a distance which is equal to a diameter of the upper contact 6 from the center of the upper contact 6. After separation of the upper contact 6 from the lower contact 3, the automatic trip mechanism 4 drives the operation mechanism 20, and the third arm 110a is lifted up. Hence, the pin 16 falls again in the lower round end 114a of the flattened U-shaped aperture 114 as shown in FIG.10. The above-mentioned operation is called a "reset" of the second arm 110. Another embodiment in accordance with the present invention is elucidated referring to FIG.14 and FIG.15. The circuit breaker for practical use has three sets of contact mechanisms 40-1, 40-2 and 40-3 comprising the lower stationary contact arm 2, the first movable contact arm 107, the second arm 110 and the third arm 110a, as shown in FIG.14 which is a plan view of the circuit breaker. The three contact mechanisms 40-1, 40-2 and 40-3 are parallelly arranged on the housing 1, and are connected by the crossbar 13 at the respective third arm 110a. The respective contact mechanisms 40-1, 40-2 and 40-3 correspond to three phase electric lines. The operation mechanism 20 is provided for only the central contact mechanism 40-2, and an operation handle 19 is protruded from an opening 35. Therefore, upper parts of the contact mechanisms 40-1 and 40-3 are left as open spaces. In the embodiment, as shown in FIG.15, the height of the flattened U-shaped aperture 114 of the third arm 110a of the contact mechanisms 40-1 and 40-3 is made to be higher than that of the central contact mechanism 40-2. In FIG.15, flattened U-shaped aperture 114 of the second arm 110 of the central contact mechanism 40-2 is shown by a solid line and that of the contact mechanisms 40-1 and 40-3 are shown by dotted lines. Hence, the respective second arms 110 of the contact mechanisms 40-1 and 40-3 are allowed to rotate by a larger angle than that of the central contact mechanism 40-2. Distances between the upper contact 6 and the lower contact 3 in the contact mechanisms 40-1 and 40-3 are larger than that of central contact mechanism 40-2, when the upper contacts 6 are disconnected from the respective lower contacts 3. As a result, the interrupting characteristic of the circuit breaker is improved.

Claims: A circuit breaker having at least one contact mechanism (40-1, 40-2, 40-3) and comprising: a stationary contact arm (2) having a first contact (3); a first movable contact arm (107) having a second contact (6) for contacting said first contact (3); a second arm (110) mounting pivotally said first movable contact arm (107) and being provided with a first oblong aperture (15) on a central portion thereof, said second arm (110) being pivotally mounted itself; a third arm (110a) having a second oblong aperture (114) on one end portion and being mounted pivotally at the other end portion; a pin (16) being inserted in both said oblong apertures (15, 114) to be in slidable engagement therewith, the pin (16) moving along said second oblong aperture (114) when a large current such as a shortcircuit current flows in the circuit breaker; a spring (17) for biasing said pin (16); and operation means (20) for moving said third arm (110a) upon operation of said circuit breaker, characterized in that said second oblong aperture (114) in said third arm (110a) has a flattened U-shaped curvature, an inner wall (128) of the flattened U-shaped curvature interrupting a rebounding action of the pin (16) occurring during its movement along said second oblong aperture (114). A circuit breaker in accordance with claim 1, having further contact mechanisms (40-1, 40-3) without operating means (20) characterized in that said flattened U-shaped aperture (114) of the third arms (110a) in the contact mechanisms (40-1, 40-3) without operation means is longer than the flattened U-shaped aperture (114) of the third arm (110a) in the contact mechanism (40-2) which has said operation means (20). A circuit breaker in accordance with claim 1 or 2, characterized in that a width of said flattened U-shaped aperture (114) is larger than a diameter of said pin (16). A circuit breaker in accordance with anyone of the preceeding claims, characterized in that said first movable contact arm (107) has a prolonged connecting portion (107a) for connection with a flexible wire (8). A circuit breaker in accordance with anyone of the preceeding claims, characterized in that a fulcrum of said first movable contact arm (107) is located in the range from the central position of the second contact (6) and the connecting portion to a position which is near to said connecting portion and at a distance which is equal to a diameter of the second contact (6) from the center of the second contact (6). A circuit breaker in accordance with anyone of the preceeding claims, characterized in that said first movable contact arm (107) has a stepwise-shaped connecting portion, said stepwise-shaped connecting portion being for approaching to the stationary contact arm (2) when the second contact (6) contacts the first contact (3).

Inventors: MURATA SHIROO FUKUYAMA SEISAKU, TODA HARUHISA FUKUYAMA SEISAKU, MURATA, SHIROO FUKUYAMA SEISAKUSHO, TODA, HARUHISA FUKUYAMA SEISAKUSHO
Applicants: MITSUBISHI ELECTRIC CORP, MITSUBISHI DENKI KABUSHIKI KAISHA
Application year: 1987
Main classification: H01H77
IPC codes: H01H77