Certain hydroxyalkyl carbamates, polymers and uses thereof

Abstract: Hydroxyalkyl carbamates are produced by reacting a cyclic carbonate with an alkylene diamine of the formula: H₂N-(A-)-NH₂ wherein A is a cycloalkylene group or a branched chain alkylene moiety having from 4-18 carbon atoms, said moiety having attached thereto at least one alkyl group. Polymers of the resulting hydroxyalkyl carbamates are formed by reaction with, for instance, diols, polyols and esters.

Description: It is known that polyurethane can be prepared from diols, polyester polyols, polyether polyols or other hydroxy functional compounds and/or di or polyisocyanates. This has been the most common route in the preparation of polyurethane polymers. The preparation of these polyurethanes from hydroxyalkyl carbamates has also been described in the literature as will be identified hereinbelow. On the other hand, this invention relates to certain hydroxyalkyl carbamate compounds produced by reacting selected diamines, defined below, with cyclic carbonates. These carbamate compounds are prepared without the use of any isocyanate intermediates and can be used to prepare polymers and blends with certain cross-linking agents as described below. We are aware of the following references: "The Preparation of Polymeric and Cyclic Urethanes and Ureas from Ethylene Carbonate and Amines" by Elizabeth Dyer and Harvey Scott, JACS (1956) pp 672-675 (U.S. 4,268,684). Additionally, the "Journal of Elastomers and Plastics" , Vol. 14, October, 1982, Pages 195-203. The U.S. Patent 4,284,750 Amirsakis. Additionally, see the U.S. Patent Nos. 4,110,667; 4,451,622; 4,419,407; 4,542,173; 4,533,704; 4,588,787; and 4,535,132. As indicated, this invention relates to certain hydroxyalkyl carbamate compounds, and polymers and copolymers and blends thereof with cross-linking agents. The hydroxyalkyl carbamate compounds of this invention are produced by reacting a cyclic carbonate with a diamine having the following structural formula: H₂N-(-A)-NH₂ wherein A is a linear or cycloalkylene moiety, wherein said moiety has attached thereto at least one alkyl group, and wherein A has from 4 to 18 carbon atoms. The cyclic carbonates suitably used in the present invention have the structural formula: wherein R₁ or R₂ can be separately either hydrogen or a C₁ to G₁₈ alkyl group or a phenyl group; R₂, alone, can also be -CH₂-O-R₁, wherein R₁ is as defined immediately above. The preferred amines that are used in this invention are those wherein the distance between the amine groups is at least 4 or more carbon atoms and there is at least one methyl group substituent in the alkylene moiety. Illustrative of these preferred diamines are 2-methyl 1,5 - pentane diamine; 2-ethyl 1,4 - tetramethylene diamine; 2,2,4 - trimethyl 1,6 - hexamethylene diamine; 2,4,4 - trimethyl hexamethylene diamine; and 3-aminomethyl - 3,5,5 - trimethylcyclohexylamine. A host of suitable cyclic carbonates are known in the art and a substantial plurality of them are available commercially. As a consequence, repetitious recapitulation of these species would perhaps border on redundancy. It is deemed sufficient, therefore, to mention some of the better known carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate and amylene carbonate. These carbonates and other comparable carbonates may be used either singly or in combination with one another. As already indicated, the hydroxyalkyl carbamates of the present invention are particularly useful for the preparation of polymers. They are also particularly useful for preparing blends with, as cross-linking agent, a methylol polyamine or a polyisocyanate compound. It has long been known that polyurethanes can produce coatings, films, adhesives, inks and printing pastes with high flexibility, toughness and abrasion resistances. The conventional procedure in the preparations of polyurethane polyols involves the preparation of a macro diol or polyol-based on a polyether or polyester resin and further chain extending this diol with a di- or poly-isocyanate to a polyester or polyether urethane diol or polyol. These functional polyols can be either thermoplastic polymers or they can be further cross-linked by a melamine resin, a polyisocyanate, or any other appropriate mechanism. As illustrated by Example 6 below, polyurethanes may be obtained simply by heating a hydroxyalkyl carbamate of this invention in the presence of a transesterification catalyst. However, it is preferred that the carbamate should be reacted with a polyol, a polycarboxylic acid, a polycarboxylic acid ester or a polycarboxylic anhydride. For the preparation of polyurethanes, the carbamates obtained from 2-methyl 1,5-pentane diamine (MPDA) are particularly preferred. One of the advantages of our process resides in the use of low or non-toxic precursors in the preparation of the polyurethanes. Still further, light stable polyurethanes based on aliphatic amines can be prepared. In addition, low molecular weight oligomeric polyurethanes can be prepared which do not crystallize or phase separate. Suitable diols or polyols that can be used for the preparation of a polyurethane diol or polyol are the polyether diols or polyols derived from ethylene oxide and/or propylene oxide and higher -olefin oxides and/or tetrahydrofuran. These polyols can be tri-or higher functional. The di-and trifunctional polyols are preferred. The higher functional polyols may lead to gelation during the preparation of the polyurethane polyol and, for this reason, may be avoided. The number average degree of polymerization of these polyols can be from several repeating polyether units such as 3 or 5 units up to about 40 or 50 units or more. Generally, a number average molecular weight of from about 200 to 1000 is preferred. However, number average molecular weights as low as about 150 and as high as about 5000 can be tolerated. The polyesters suitable for our invention can be prepared from suitable diols, triols or tetrols and an aromatic or aliphatic di-or tricarboxylic acid, or they can also be based on a hydroxyalkyl carboxylic acid or a lactone. Among the diols that can be used are ethylene glycol, propylene glycol, 1,3 - butyleneglycol, 1,4 - butyleneglycol, neopentylglycol, diethyleneglycol, dipropyleneglycol, cyclohexane dimethanol and 1,6 hexanediol. These diols may be used either singly or in combination with one another. Suitable triols and tetrols that can be used are trimethylol propane, trimethylol ethane, glycerine and pentaerythritol. As before, these triols and tetrols may be used either singly or in combination with one another. The polyesters suitable for use in the present invention can be prepared by esterifying any one or more of the above listed polyhydric alcohols with an aliphatic, including cycloaliphatic, polycarboxylic acid or aromatic di- or tri-carboxylic acids, (sometimes referred to as carboxylic acids free of non-benzenoid unsaturation). One can also use selected hydroxyalkylcarboxylic acids or a lactone such as caprolactone. Among the suitable polycarboxylic acids that can be used to make these polyesters, include malonic, succinic, glutaric, adipic, pimelic, suberic and azelaic, and mixtures thereof. Still further, one may use the alkyl esters and particularly the lower alkyl esters of any of these acids so as to provide a basis for a transesterification reaction. It is preferred to use the methyl esters of these acids principally for cost factors but other lower alkyl esters can be used such as the ethyl, propyl and butyl esters. Some mixtures of methyl esters are available commercially and these mixtures are therefore additionally preferred for this reason. These commercially available mixtures of the methyl esters (DBE) have a mole ratio of about 0.5:1.5:0.6 dimethyl adipate, dimethyl glutarate and dimethyl succinate, respectively. Variations of this mole ratio can be tolerated depending on the desired properties of the final polyester resin. Lower viscosities are obtainable with higher levels of glutarate, for example. In addition, C₃₆ dimeric fatty acids are suitable for use in the preparation of these polyesters. The acids, (free of non-benzenoid unsaturation), that can be used are the aromatic polycarboxylic acids such as o-,m-,p-, phthalic acid, trimellitic anhydride and the like. One can use the ethylenically unsaturated aliphatic acids such as maleic, fumaric, aconitic, itaconic acids or other anhydrides when available can be used singly or in combination with ore another but generally in limited amounts. The polyesters used with the hydroxyalkyl carbamate compound or polymers thereof may have a number average molecular weight which varies between about 300 and about 2,500. In order to prepare the polyurethanes of the present invention, a catalyst can be used, such as certain tin compounds including the dibutyl tin dilaurate or alkoxide, or zinc or lead salts or titanates. These catalysts may be used in the usual catalytic quantities, such as from about 0.005 to 1% by weight of the reactants and preferably 0.01 to 0.5% same basis. A higher molecular weight polyester can be reacted with the hydroxyalkylcarbamates of the present invention without the removal of any reaction products, depending on the desired polyurethane. The resulting polymer incorporates the urethane linkage due to transesterification of the polyester and the carbamate. It is also possible to achieve coreaction between the polyester or polyether by transesterification of the urethane groups by removing the resulting glycol. Depending on reaction conditions, one may use a temperature of between about 120°C and 200°C and preferably between about 140°C and 160°C for the transesterification. The time cycle can be varied between 30 minutes and 8 hours, depending on temperature and catalyst used. Polyester urethanes of the present invention can also be prepared from the monomeric diol or triol, the hydroxyalkylcarbamate and the diester of a di- or polycarboxylic acid. One should, however, avoid the direct esterification with a carboxylic acid since it may lead to the hydrolysis of the carbamate. The amount of urethane linkages employed in a polymer will depend on the properties desired. High levels of urethane linkages will result in polymers with increased hardness but with poorer solvent solubility. Therefore, it is generally desirable, in order to achieve a preferred balance of good properties, to have on the average at least one urethane group per molecule. The weight average molecular weight of the polyester urethane or polyether urethane should be controlled between about 400 and about 10,000. Preferably one should control said weight average molecular weight between about 1000 and about 5000. If so desired, in order to achieve unusual properties, some of the urethane groups in the polyurethane can also be derived from a di-isocyanate or a polyisocyanate. In preparing the hydroxyalkylcarbamate of the present invention, one can generally use equal molar amounts of amines and cyclic carbonates or a slight excess of carbonate using temperatures between room temperature (25°C) and about 150°C and preferably between about 50°C and 120°C for several hours or days until the reaction is complete. The reaction time more explicitly will vary, of course, with the temperature, between about 30 minutes and 8 hours but preferably between about 4 hours and 5 hours. In the preparation of these carbamates, when water is present, the stripping of the water will generally take about 2 hours to remove the water and to reduce the amine content to a level of about <0.5% by weight of the reaction mixture and until substantially all of the carbonate is removed. In the stripping step, in the removal of the water and excess propylene carbonate, when present, from the carbamate, one may use a temperature of from about 100°C and 225°C at an absolute pressure of from about 6.65-2.66 x 10⁴ Pa (0.05 to 200 torr) for a period of time from about 10 seconds to 60 minutes. Preferably, one could use a temperature from about 120°C and 150°C, at an absolute pressure of from about 13.3-1.99 x 10⁴ Pa (0.1 to 150 torr), for a period of time from about 20 seconds to about 20 minutes. The properties of the hydroxyalkyl carbamates of the present invention are dependent on starting materials from a water white to slightly yellow to viscous liquid. The viscosity due to hydrogen bonding is usually high at room temperature. Depending on the molecular weight or the content of hydrophobic groups, the hydroxylalkyl carbamates are either water or organic solvent soluble. Most of these are soluble in a solvent with a solubility parameter of about 10 to 15. The hydroxyalkyl carbamates of the present invention can also advantageously be used in conjunction with crosslinking agents to form blends which can be used in the field of coating compositions. Suitable crosslinking agents are aminotriazine compounds and resins produced therefrom such as melamine-formaldehyde reaction products and resins therefrom, urea-formaldehyde resins, epoxy resins, isocyanates or acrylic polymers containing reactive groups, such as hydroxyl groups, carboxyl groups, amide groups and amine groups. In addition, the hydroxyalkyl carbamates of the present invention are compatible without co-reaction with most polyester polyether and acrylic resins used in coatings. In addition, a large range of amino resins such as the melamine, benzoguanamine, urea, glydoluril and also phenol-aldehyde resins can be used as cross-linkers for the urethane polyester diols or hydroxyalkyl carbamates. Although one of the principal uses of the carbamates of the present invention, and the polymers formed therefrom, is in coating compositions, one may also use these carbamates and polymers thereof in such areas as adhesives, foams, moldings, elastomers, rim and laminates with whatever modifications may be required and with such additives as fillers, layers such as paper and the like. In order that the present invention may be more fully understood, the following examples are set forth in which all parts are parts by weight unless otherwise indicated. Example 1 The preparation of 2-Methyl 1,5 pentanediamine bishydroxyalkylcarbamates by reacting MPDA with a cyclic carbonate. Into a suitable reaction vessel equipped with stirrer, thermometer, reflux condenser, inert-gas inlet and outlet tubes, there is introduced 116 parts (1 mol) of 2-methyl 1,5 pentanediamine (MPDA) is charged with agitation and heating. The reactor is blanketed with nitrogen. The low viscous solution is heated to 50°C, and slowly 224 parts (2.2 mols) of propylene carbonate is fed into the reactor. The reaction is very exothermic, and cooling is used to keep the reactor content between 90-100°C. The addition time for the propylene carbonate is about 1-3 hours, depending on the rate of cooling. After 4 hours, holding the reactor at 90-100°C, the mixture is checked for amine content by acid titration. At that point, the free amine content should be below 1% of the reaction mixture. Holding for another 5 hours reduces the free amine level to <0.5%. Product Characteristics Solids content (60', 110°C) 97.3% Viscosity Brookfield, Pas 1420 Residual amine content 0.8 MEQ/g or 0.92g Amine/100g Solvent Propylene carbonate For most applications the product can be used as is. Suitable products can be prepared with less excess of propylene carbonate if the reaction time is extended or the reaction temperature is increased. However, significantly higher temperatures can lead to the formation of ureas from the reaction of carbamates with free amines which can be undesirable. Example 2 Into a suitable reaction vessel, equipped as in Example 1, 10 mol of cyclohexane dimethanol (1442 parts), 9 mol of DBE, a dimethyl ester of a dibasic acid blend (16% dimethyl adipate, 61% dimethylglutarate, 23% dimethyl succinate) (1413 parts) are charged. The reaction mixture is heated under a blanket of gas to 120°C, and 1.0 part of a tin transesterification catalyst (Fascat 4201, M&T Chemical) is added. The reaction is slowly heated to 200°C and about 573 parts of methanol are removed from the reaction mix. The reaction is completed by holding the system for 3 hours at 0.88 x 10⁵ N/m² (26" vacuum) to remove any remaining methanol. The calculated molecular weight of the polyester diol formed is about 2300 and the hydroxyl number, 49. To this polyester, 340 parts of the reaction product Example 1 are added (1 mol), and the reaction mixture is heated to 160°C and held there for 4 hours. The reaction mixture is then diluted with about 660 parts of methoxypropylacetate solvent. Product Characteristics: Solids, 60', 110°C, % 81.4 Viscosity Brookfield in cps 4010 Appearance Pale yellow, viscous liquid MW Calc 1200 OH Number 96 Example 3 To a suitable reactor 16 mol of 1,6-hexanediol (1890 parts), 15 mol of DBE, the dimethylester of a mixture of dibasic acids (2355 parts), and 2.0 parts of a tin catalyst (Fascat 4201, M&T Chemical) are charged. The reaction mixture is heated to 200°C under nitrogen and removal of methanol. After most of the methanol has been removed, vacuum is applied, and the residual methanol is removed. (Total methanol collected 960 parts). To this polyester, 680 parts of the reaction product of Example 1 are added and the reaction is continued at 160°C for 5 hours. After dilution with 500 parts of methoxypropylacetate solvent, the product has a solids content of 82.0 (60', 110°C) and a viscosity of 1090 cps at room temperature. The color of the product is slightly yellow. Example 4 102 parts by weight of neopentanediamine are charged into a suitable reaction vessel equipped as before. To this amine, slowly are added 224 parts by weight of propylenecarbonate. Cooling is used to keep the reaction below 100 C. The reaction mixture is kept 24 hours at 100 C. The amine content should drop to 0.2 milliequivalent (MEQ) of amine per gram. The temperature is then raised to 130 C and the reaction is continued for 10 hours until the MEQ of amine drops to below 0.05/gram. The final product is of slight pale yellow color and has a solids content of 93.3% (60 min at 110°C). The viscosity at room temperature is too high to measure. Example 5 To 157 parts of a commercially available blend of 2,2,4 trimethyl hexamethylene diamine and 2,4,4 - trimethyl hexamethylene diamine, 224 parts of propylene carbonate are slowly added. The reaction temperature is cooled and then is held at about 100-110°C for about 10 hours. The final product is a bis-hydroxypropyl carbamate of the diamine. The viscosity is 72100 cps at room temperature, and the solids content is 94.7% (60 min. at 110° C.) The final product has a residual amine content of 0.0672 MEQ/g. Example 6 There are charged into a suitable reactor 690 parts by weight of the 2-methylpentane diamine-propylene carbonate reaction product of Example 1 and 0.1 parts by weight of a tin transesterification catalyst (Fascat 4201 M&T Chemical). The blend is heated under nitrogen to 135-145°C and full vacuum is slowly applied. The distillate from the reaction is collected. The reaction is conducted for about 6 hours or until 105 parts by weight of distillate have been collected. The analysis of the distillate shows it to be predominantly propylene glycol and small amounts of unreacted propylene carbonate from the starting carbamate. The resulting polyurethane has a molecular weight of about twice that of the starting material and it is soluble in methoxypropylacetate solvent. About 100 parts by weight of methoxypropylacetate are added to the polyurethane resin. The resulting resin solution has a viscosity of 166,000 cps and a solids of 85.0%. Example 7 (Comparative example) 489 parts by weight of a hydroxypropylcarbamate of ethanolamine (reaction product of 1 mol ethanolamine with 1 mol of propylene carbonate) are reacted with 157 parts by weight of DBE. 1.67 parts by weight of a tin catalyst are used. The reaction is conducted at temperatures of 165-193°C. A very dark colored product is obtained. The indications are that a cyclic carbamate was produced and no polymer. Example 8 (Comparative example) 177 parts by weight of a hydroxypropyl carbamate of monoisopropanolamine, 157 parts by weight DBE, and 0.42 part of a tin transesterification catalyst are heated to 160-165°C. Although methanol is collected, the product produced is predominately a non-polymeric, very odoriferous cyclic carbamate. Example 9 Into a suitable reaction vessel equipped as before, a polyester is prepared by reacting 433 part by weight of cyclohexane dimethanol and 424 parts of DBE. A tin catalyst is used. The reaction is conducted as in Example 2. The final polyester is cooled to 160°C. and 92 parts of the reaction product of Example 4 are added. The reaction is carried out at 160°C for 3 hours. The polymer melt is cooled to 80°C and 200 parts of methoxypropyl acetate solvent are added. Example 10 Into a suitable reaction vessel equipped as before, 1146 parts by weight of neopentylglycol, 1570 parts by weight of DBE and 0.25 part of Fascat 4201 (M&T Chemical) are charged and heated under a nitrogen blanket to 200°C. The reaction methanol is collected. After about 450 parts of methanol have been collected, vacuum is slowly applied and the reaction is continued for an additional 3-5 hours until all 640 parts of methanol have been collected. This polyester has a viscosity of 28900 cps. at 25°C. and a solids content of 99.3% (60 min. 110°C.). This polyester is used in subsequent reactions. Example 11 691 parts by weight of polyester of Example 10 is charged to a suitable reactor and heated to 160°C. under a nitrogen blanket. To this polymer, 255 parts by weight of the carbamate of Example 5 are added. The reaction mixture is held at 160°C. for 6 hours, then cooled and diluted with 50 parts of xylene. The final product has a viscosity of 7010 cps. at 25°C. and a solids content of 90.0% (60 min. 110°C.). Example 12 170 parts of isophoronediamine are placed into a reactor equipped with cooling and agitation. To the amine, 224 parts by weight of propylene carbonate are added over a 2 hour time period. The reaction is exothermic and the mixture is kept below 90° C. After 8 hours at 90° C., the remaining amine is determined by titration. The MEQ/gram of product is 0.3. The reaction is continued at 100°-120° C. until the MEQ drops to below 0.15. The final product has a solids content of 96.4% (60 min. at 100° C.). The room temperature viscosity is too high to measure. Example 13 691 parts by weight of polyester of Example 10 is charged to a suitable reactor and heated to 160° C. under a nitrogen blanket. To this polymer, 394 parts by weight of the carbamate of Example 12 are added. The reaction mixture is held at 160° C. for 6 hours, then cooled and diluted with 50 parts of xylene. The final product has a viscosity of 6650 cps. at 25° C. and a solids content of 98.0% (60 min. 110° C.). Example 14 A commercially available high solids acrylic resin is separately blended with the polyols from Example 11 and Example 13, respectively, and a commercial grade of hexakismethoxymethylmelamine (HMMM) are added. The formulation is catalyzed with a dodecylbenzenesulfonic acid diisopropanol amine salt. The quantities of ingredients are shown in the table. Xylene and MIBK are used as solvents. The coating formulation is coated onto iron phosphated steel panels (Bonderite 1000 treatment). The coating is cured at 120° and 150°C. respectively. Example 15 To a commercially available acrylic resin solution, polyol of either Example 1 or Example 2 and HMMM cross-linker are added and a 25% solution of a dodecylbenzene sulfonic acid diisopropanol amine salt (catalyst). The composition is applied on iron phosphated cold rolled steel panels and cured at 120° and 150°C. respectively. Example 16 (Comparative, formulation without polyurethane polyol) The formulation is prepared as before only the polyol is omitted. The level of melamine cross-linker is adjusted based on the change in functionality of the formulation. As seen, the polyol contributes significantly to the flexibility of the coating. Using a commercially available polyester polyol flexibilizer, the flexibility indeed improves but at a sacrifice in adhesion. The flexibility of the polyester urethane is also superior to the polyester. Example 17 (Comparative) Example 2 is repeated in all details, but the hydroxypropyl carbamate of 2-methyl 1,5-pentanediamine is replaced with the bis carbamate of 1,6-hexanediamine. The resulting polyester urethane is not soluble in the methoxypropylacetate solvent and crystallizes on cooling and standing for several hours. Coatings prepared with this composition do not remain uniform and low gloss is observed presumably due to crystallization Example 18 The addition of the polyester urethane polyol of Example 2 to a room temperature curing acrylic resin cross-linked with an isocyanate is explored. A commercially available acrylic resin, Acryloid AU608S(Rohm&Haas) is cross-linked with an aliphatic isocyanate Desmodure N-339 (Mobay). The formulation is catalysed with dibutyltin dilaurate (DBTL) and Ca-octoate. The polyurethane polyester modified formulation shows significant improvement in flexibility versus the unmodified acrylic. Example 19 To 60 parts by weight of the urethane diol of Example 1, 40 parts by weight of hexamethoxymethylmelamine resin and 4 parts of dodecylbenzene sulfonic acid are added. The mixture is diluted with 10 parts by weight of methanol. The mixture has a solids content of 87.9% and a viscosity of 1000 cps. Film are applied at a wet film thickness of 1.5 mil on a plastic substrate and cured for 60 min at 65°C. The resulting film is water resistant, abraision resistant and has a Knoop hardness of 15. The coating is resistant to methylethylketone rubs. Example 20 To 70 parts by weight of the polyurethane polymer of Example 6, 37.5 parts of an 80% solution of a polymeric methoxymethylmelamine resin in isobutanol and 1 part of an alkylphosphate catalyst are added and the blend is diluted with 25 parts of 2-methoxy 1-propanol to application viscosity. The solution is applied on aluminum substrate and cured for 10 min at 150°C. The resulting film is scratch resistant and has excellent flexibility. Example 21 To 493 parts by weight of the urethane diol of Example 1, 264 parts by weight of maleic anhydride and 100 parts by weight of xylene are added. The mixture is heated to 80°C slowly. At 80°C a slight exothermic reaction is seen. The reaction mixture is kept at 80°C for 3 hours. The acid number of the reaction product is 184, calculated acid number is 208. Viscosity is 27600 cps at 25°C, the solids content is 86.3% (60 min at 110°C). Example 22 To a commercially available high solids acrylic resin, the polyol of example 21 is added and the amounts of hexakismethoxymethylmelamine (HMMM) shown in the Table V. As catalyst a 25% dodecylbenzene sulfonic acid solution 100% neutralized with diisopropanol amine is used. The coating is applied on iron phosphated cold rolled steel panels and cured. Excellent adhesion and cure is obtained at 100°C.

Claims: Claims for the following Contracting States : AT, BE, DE, FR, GB, NL, IT, SE A hydroxyalkyl carbamate compound produced by reacting a cyclic carbonate with a diamine having the following structural formula: H₂N-(-A)-NH₂ wherein A is a linear or cycloalkylene moiety, wherein said moiety has attached thereto at least one alkyl group, and wherein A has from 4 to 18 carbon atoms. A carbamate according to Claim 1, in which the diamine is an alkyl 1,5 - pentane diamine. A carbamate according to Claim 1, in which the diamine is an alkyl 1,6 - hexane diamine. A carbamate according to Claim 2, in which the diamine is 2, - methyl, 1,5 - pentane diamine. A carbamate according to Claim 3, in which the diamine is 2,2,4 - trimethyl, 1,6 - hexane diamine. A carbamate according to any preceding claim, wherein the cyclic carbonate has the formula: wherein R₁ is hydrogen, a C₁₋₁₈ alkyl group or a phenyl group, and R₂ is hydrogen, a C₁₋₁₈ alkyl group, a phenyl group or a group of the formula: -CH₂-O-R₁ wherein R₁ is as defined above. A polymer formed from a carbamate as defined in any preceding claim. A polymer according to Claim 7, formed by reacting said carbamate with a linear or branched polyester-based or polyether-based polyol. A polymer according to Claim 7, formed by reacting said carbamate with a di- or tri-carboxylic acid, or an anhydride thereof. A polymer according to Claim 7, formed by reacting said carbamate with a dimethylester of a dicarboxylic acid, said polymer having terminal hydroxyl groups. A blend of a carbamate according to any one of Claims 1-6, with, as a crosslinking agent, a methylol polyamine or a polyisocyanate compound. Claims for the following Contracting States : ES, GR A process for preparing a hydroxyalkyl carbamate compound, comprising reacting a cyclic carbonate with a diamine having the following structural formula: H₂N-(-A)-NH₂ wherein A is a linear or cycloalkylene moiety, wherein said moiety has attached thereto at least one alkyl group, and wherein A has from 4 to 18 carbon atoms. A process according to Claim 1, in which the diamine is an alkyl 1,5 - pentane diamine. A process according to Claim 1, in which the diamine is an alkyl 1,6 - hexane diamine. A process according to Claim 23, in which the diamine is 2, - methyl, 1,5 - pentane diamine. A process according to Claim 3, in which the diamine is 2,2,4 - trimethyl, 1,6 - hexane diamine. A process according to any preceding claim, wherein the cyclic carbonate has the formula: wherein R₁ is hydrogen, a C₁₋₁₈ alkyl group or a phenyl group, and R₂ is hydrogen, a C₁₋₁₈ alkyl group, a phenyl group or a group of the formula: -CH₂-O-R₁ wherein R₁ is as defined above. A process according to any preceding claim, wherein said reaction is effected at a temperature of 25°-150°C, with excess water or cyclic carbonate being removed by distillation. A process for making a polymer, comprising subjecting a carbamate, obtained by a process as defined in any one of Claims 1-6, to polymerization reaction conditions. A process according to Claim 8, wherein said carbamate is reacted with a linear or branched polyester-based or polyether-based polyol. A process according to Claim 8, wherein said carbamate is reacted with a di- or tri-carboxylic acid, or an anhydride thereof. A process according to Claim 8, wherein said carbamate is reacted with a dimethylester of a dicarboxylic acid, said polymer having terminal hydroxyl groups. A method of forming a blend, comprising the step of bringing together: (a) a carbamate obtained by a process as defined in any one of Claims 1-6, and (b) as a crosslinking agent, a methylol polyamine or a polyisocyanate compound.

Inventors: BLANK WERNER JOSEF, BLANK, WERNER JOSEF
Applicants: KING INDUSTRIES INC, KING INDUSTRIES, INC.
Application year: 1987
Main classification: C07C271
IPC codes: C07C271, C08G18, C07C67, C07C239, C08G71, C07C269