DEVICE FOR OPERATING AND ORIENTATING A PAIR OF AUTOMATIC SEWING MACHINE NEEDLES

Abstract: The device includes two needles (10a), (10b), locked to the lower ends of the same number of equal rods (9a), (9b), located beside one another in the vertical plane; these needles change over positions without the orientation of the needles themselves undergoing any alteration, this enabling the latter to operate in conjunction with the crochet of an automatic sewing machine to which the device is fitted.

Description: The present invention concerns the automatic sewing machine sector, specifically those machines featuring two needles that are fitted beside one another and at the same height, made to move syncronously and in conjunction with one another in the vertical plane, to form a stitch with a single crochet. It is known that, by making the needles change over positions, one taking up the position previously occupied by the other, and vice versa, one can obtain special types of particularly interesting stitches, such as are, for example, used in sewing of a solely ornamental nature. By carrying out suitable adjustments affecting the speed with which these needles change over positions, by, for example, coupling the means controlling the sewing machine to a computerised unit that faithfully follows through suitable programmes, any type of sewing may be carried out, even if featuring a sequence of different stitches. To achieve the above in a sewing machine using a single crochet, the orientation of each needle must remain unchanged in both the two positions occupied; otherwise it would not be possible to effect the stages in which needle and crochet operate in conjunction to form the stitch required. The object of the invention is to propose a device which enables two automatic sewing machine needles located beside one another to be driven synchronously in the vertical plane, in addition enabling the aforesaid needles to change over positions without their orientation in relation to the common crochet undergoing any change. A further object of the invention is to propose a device achieving the above with an easily produced and highly reliable technical solution, able to be operated by means that can be coupled to a computerised unit. The said objects are obtained by means of a device for operating and orientating a pair of automatic sewing machine needles, in which each of the needles of this said pair are locked at one end to the same number of equal vertical rods, located beside one another and at the same height, characterised by the fact that it comprises: a tubular element that is able to move in the vertical plane, within which the aforementioned rods are located symetrically in relation to the axis of the said tubular element, projecting from it at both heads and supported by it in such a manner as to be able to turn, means, that are an integral part of the load-bearing structure of the said machine, being provided to guide the vertical movement of the said tubular element; means for driving the said tubular element with a vertical outwards and return movement; a sleeve, supported by the said structure such that it is able to move, to which the upper central portion of the tubular element is coupled, the said tubular element projecting beyond the sleeve and able to slide along its axis in relation to the sleeve; means for driving the said sleeve round by a half turn in a preset direction and, subsequently, by a half turn in the opposite direction to the previous one; transverse means, connected to the upper ends of the said rods, designed to prevent the tubular element from sliding out of the sleeve, and to keep the orientation of the said rods unaltered when they change over positions as a result of the half turn rotation of the sleeve/tubular element assembly. The characteristics of the invention that have not emerged from the above, are emphasised hereinafter with specific reference to the drawings enclosed, in which: - Fig. 1 shows an axial vertical cross section of the device shown from the side with certain parts omitted so that others may be shown more effectively; - Fig. 2 shows the device seen from above; - Figs. 3a, 3b and 3c show the same view as seen Fig. 2, but on a larger scale, with the transverse means, designed to keep the orientation of the needles unchanged, in the two extreme operating positions, as well as in an intermediate position between these two configurations; - Fig. 4 is an enlarged view of the two positions taken up by the needle mountings in the two aforesaid extreme operating configurations, shown by continuous and broken lines respectively. With reference to these figures, 1 indicates a sleeve supported by the load-bearing structure 2 of an automatic (leather) sewing machine so that it is able to turn. The sleeve features a pinion 3 on the outside of its upper portion, which engages with a rack 4 that is an integral part of the rod 5 of a pneumatic jack, not illustrated. The upper central portion of a tubular element 6, able to move vertically, is coupled to the sleeve; the said coupling, effected using known means 7 (e.g.: a key), enables the element 6 to slide along its axis in relation to the sleeve. Sleeve 1 and guide means 7, an integral part of structure 2, both serve to guide the vertical movement of tubular element. The vertical movement of the tubular element is effected using known means 8, acting upon a portion of the latter which always remains outside the sleeve. Two equal vertical rods, 9a and 9b, are located beside one another inside the tubular element, positioned so that they are bilateral to the axis of the element, and thus with their relevant axes running along the same vertical plane as the axis of the said vertical element 6. The said rods project from both heads of the element 6. The lower ends of the said rods are fitted with corresponding needles 10a and 10b, by means of the same number of mountings 11a and 11b. The upper ends of the rods 9a and 9b are connected to corresponding tranverse means 12a and 12b, which serve to orientate the rods and thus the needles, as will be explained below. Mountings 11a and 11b strike against the lower head of element 6, whilst the upper head of the latter acts as a stop against which strike means 12a and 12b, such that rods 9a and 9b are supported by the tubular element 6 in such a way as to be able to turn. The said transverse means 12a and 12b are of sufficient size to be struck by the upper head of sleeve 1; this prevents the tubular element 6 from sliding out of the latter. The said transverse means 12a and 12b have the same shape. They each comprise a plate 13 through which a hole 14 passes; the edge of the plate features a curved protuberance 15 corresponding to the latter, with the concave surface facing outwards, the shape of which is defined by a half circumference that is coaxial with hole 14. The said protuberance 15 follows on to the surface of a recess 16, with the concave surface facing inwards, the shape of which is defined by a half circumference the radius of which is greater than the radius of the previous half circumference. The holes 14 of the two plates 13 of the relevant means 12a and 12b, receive the upper ends of rods 9a and 9b respectively; suitable locking means, not illustrated, hold the the rods to the relevant plates: plates 13 are consequently perpendicular to the relevant rods. Each plate 13 has, as an integral part of the head adjacent to recess 16, a spigot 17, the head of which features two cylindrical crowns 18; it should be emphasised that the centres of curvature of crowns 18, and the centres of the curved surfaces of the said protuberance 15 and recess 16 lie in the midplane "α" of spigot 17. The crowns 18 are placed between and in contact with two vertical guide surfaces 19a and 19b forming a vertical groove 19 produced as a unit 20 forming an integral part of the structure 2; the height of the said groove 19 exceeds the maximum travel of the stroke of tubular element 6, whilst its width is greater than the distance between the axes of rods 9a and 9b. It should be emphasised that the distance between the axes of rods 9a and 9b is more than double the radius of the curved surface of protuberance 15; it should also be emphasised that means 12a is keyed to rod 9a so that its relevant protuberance faces side A, whilst the other means 12b is keyed to rod 9b so that its relevant protuberance faces side B opposite side A. The two needles 9a and 9b work in conjunction with a single crochet (not illustrated insofar as of known type), located below surface 21. A first working configuration of needles 10a and 10b is indicated as K1, in which mountings 11a and 11b assume the positions shown by the continuous lines in Fig. 4. In this configuration, the transverse means 12a and 12b for orientating the rods 9a and 9b (and thus the needles) are positioned as shown in Fig. 3a, that is to say with the protuberance 15 of one means freely inserted in the recess 16 of the the other means, and vice versa; it should be emphasised that, in the above-­ mentioned configuration K1, the axes of both rods 9a and 9b lie in the aforementioned plane "α" , whilst the pairs of crowns 18 are at the minimum distance from one another: in other words, the aforesaid planes "α" , relating to the spigots 17 of plates 13, coincide. The second working configuration of the needles, indicated by K2, is obtained by making sleeve 1 turn anti-clockwise in direction Z1, by means of rack 4 driven by the pneumatic jack; this causes the tubular element 6 to rotate in the same direction, and the axes of rods 9a and 9b to turn through a half circumference in relation to the axis of element 6. The crowns 18 enable the spigots 17 of the relevant means 12a and 12b to be angled in relation to the midplane "β" of the corresponding groove 19, whilst, at the same time, the said crowns "slide" towards the inside of the relevant grooves 19; since rods 9a and 9b are held by the plates 13 of the corresponding means 12a and 12b, and the tubular element 6, a relative turning movement is effected. At the end of each half turn in direction Z1, means 12a and 12b are positioned as shown in Fig. 3c; the axes of rods 9a and 9b once again lie in the two planes "α" which coincide once again, but their new positions (configuration K2) represent a change over from one to the other of their previous positions (configuration K1); it should be noted that the pairs of crowns 18 are at the maximum distance from one another. As has been said, the axes of rods 9a and 9b lie in planes "α" , coinciding with the said planes "β" , in configuration K2 aswell; this, together with the fact that the said rods are locked as an integral part to means 12a and 12b, enables the rods and thus the relevant needles to maintain the same orientation as they had in the first configuration K1. This may is also be shown by the positions assumed by the needle mountings 11a and 11b, as illustrated by the broken lines in Fig. 4; the said figure clearly shows that the mountings change over positions from one configuration to the other, whilst maintaining the same orientation of the mountings themselves in both configurations. The clockwise rotation of sleeve 1 by a half turn in direction Z2, returns the needles to the first configuration K1 once again. The needles 10a and 10b effect the stitch in conjunction with the said crochet in both configurations K1 and K2; this has been neither illustrated nor described, the process being well known. The above presupposes the synchronous movement of the needles, which is, as stated, effected by moving the tubular element 6 vertically using means 8, the oscillation of the former being permitted and at the same time guided by sleeve 1. During the oscillation of the tubular element 6, the orientation of rods 9a and 9b, and thus of needles 10a and 10b, undergoes no change whatsoever due to the fact that sleeve 1 is prevented from oscillating by the rack 4, and because means 12a and 12b cannot oscillate in relation to the position assumed in the said configurations K1 and K2, this being made impossible by the guiding action effected on the relevant crowns 18 by the vertical surfaces 19a and 19b of grooves 19; in other words, the coincidence of planes "α" and "β" is maintained in the said configurations K1 and K2. The device enables two needles located beside one another to be driven synchronously, in addition enabling them to change over positions without their orientation being subjected to any variation, as is essential for them to be able to operate in conjunction with the crochet. The device does not alter the orientation of the needles as determined by means 12a and 12b during the formation of the stitch. The device is designed in such a way as to enable its operation in conjunction with a computerised unit; indeed the rack 4 is operated by a pneumatic jack (full on or off only) and the tubular element 6 is operated by a connecting rod system (means 8): it is obvious that these operating means can be interfaced to the computer without difficulty. It is to be understood that the description supplied herein is solely an unlimited example, such that any possible variations in construction details will not affect the protective framework afforded to the invention as described above and claimed hereinafter.

Claims: 1) Device for operating and orientating a pair of automatic sewing machine needles, in which the said pair of needles(10a), (10b) are locked at one end to the same number of equal vertical rods (9a), (9b), located beside one another and at the same height, characterised by the fact that it comprises: a tubular element that is able to move in the vertical plane, within which the aforementioned rods (9a), (9b) are located symmetrically in relation to the axis of the said tubular element, projecting from it at both heads and supported by it in such a manner as to be able to turn, means (7), that are an integral part of the load-bearing structure (2) of the said machine, being provided to guide the vertical movement of the said tubular element (6); means (8) for driving the said tubular element with a vertical outwards and return movement; a sleeve (1), supported by the said structure (2) such that it is able to move, to which the upper central portion of the tubular element (6) is coupled, the said tubular element (6) projecting beyond the sleeve (1) and able to slide along its axis in relation to the sleeve (1); means (4) for driving the said sleeve (1) round by a half turn in a preset direction (Z1) and, subsequently, by a half turn in the opposite direction (Z2) to the previous one; transverse means (12a), (12b), connected to the upper ends of the said rods (9a), (9b), designed to prevent the tubular element (6) from sliding out of the sleeve (1), and to keep the orientation of the said rods (9a), (9b) unaltered when they change over positions as a result of the half turn rotation of the sleeve (1) / tubular element (6) assembly. 2) Device according to claim 1, characterised by the fact that the said transverse means (12a), (12b) comprise two plates (13) that are locked to the corresponding ends of the rods (9a), (9b), are perpendicular to the latter, and strike against the upper head of the sleeve (1), each plate (13) featuring a protuberance (15), that follows the outline of the hole (14) receiving the corresponding rod, one side of which follows on to a recess (16) with a similar outline but greater surface area than the surface area of the said protuberance (15), the side adjacent to the said recess (16) in each plate (13) featuring a spigot (17), along the midplane "α" of which lies the axis of the rod (9a), (9b) locked to the plate (13) itself, the head of the said spigot featuring cylindrical crowns (18) that are symmetrical in relation to the said plane "α", sliding between two vertical guide surfaces (19a), (19b) forming a groove (19) with a height exceeding the maximum vertical travel of the said tubular element (6), and with a width greater than the distance between the axes of the said rods (9a), (9b); the midplanes "α" of the spigots (17) of the said plates (13) being made to coincide by the aforesaid means (4) for driving round the sleeve (1) in two characteristic configurations (K1), (K2), in which, in the first configuration (K1), the protuberance (15) of one plate (13) is freely inserted in the recess (16) of the other plate (13), and vice versa, whilst, in the second configuration (K2), the protuberances (15) of the said plates (13) are side by side, the said protuberances always being orientated on opposite sides in both configurations (K1), (K2). 3) Device according to claim 1, characterised by the fact that the means for driving round the sleeve (1) comprise a pinion (3), produced on the outside of the sleeve, engaging with a rack (4) driven by powering means (5). 4) Device according to claim 2, characterised by the fact that the aforementioned protuberance (15) and recess (16) of each plate (13) is curved in an arc having the form of a half circumference, with the radius of the recess (16) being greater than the radius of the protuberance (15). 5) Device according to claim 4, characterised by the fact that the arc of the said protuberance (15) is coaxial with the corresponding rod (9a), (9b), and by the fact that the centres of curvature of the said protuberance (15) and recess (16) lie in the aforementioned midplane "α" of the corresponding spigot (17).

Inventors: CIUCANI, MARIO
Applicants: CIUCANI, MARIO
Application year: 1987
Main classification: D05B3
IPC codes: D05B3, D05B55