LIQUID CLEANSER COMPOSITION

Abstract: A liquid cleanser composition comprises 1 to 20 percent by weight of a surfactant and 3 to 70 percent by weight of a water-insoluble abrasive of the interpenetration, composed of at least 30 crystals formed into an aggregate.

Description: The present invention relates to a liquid cleanser composition comprising 1 to 20 % by weight of a surfactant and 3 to 70 % by weight of a water-insoluble abrasive exhibiting excellent detergency and abrasiveness and hardly scratching the surface of an object. Prior Art The dirt to be cleansed with a cleanser includes denatured or burnt oil, fur and slimy dirt of a sink, soap scum of a bathtub and the like. On the other hand, many of the objective surfaces to be cleansed therewith are made of easily scratchable materials, for example, metal such as stainless steel or glass fiber-reinforced plastic (FRP). The cleanser of the prior art can not so effectively cleanse these various dirts without scratching the objective surface as to give a glossy finish. Up to this time, silicate or calcium carbonate having an average particle size of 15 µm or above has generally been used in a cleanser, while the one having an average particle size of less than 15 µm has not been used, because it exhibits a poor abrasiveness, though it less scratches the objective surface. Although zeolite is known as an abrasive having an average particle size of less than 15 µm (see JP-A-51-50909 and 55-5947), it has not been put to practical use as yet, because of its poor abrasiveness. Simultaneous use of an abrasive having a high hardness, such as silicate, and an abrasive having a low hardness, such as calcium carbonate or zeolite, has generally been made in order to obtain a cleanser satisfying two requirements of high abrasiveness and less scratching. However, no simultaneous use of two or more abrasives having a low hardness has not practically been made, because such sumultaneous use has been thought to bring about lowering in abrasiveness. EP-A-0 104 679 discloses scouring cleaning compositions in which the abrasive agent consists of agglomerates of finely divided abrasive material and an organic binder for agglomerating the abrasive. These compositions show good soil-removing properties and improved non-scratching behaviour and are useful as powdered or liquid household products as well as skin-cleaning products. However, for agglomerating the abrasive an organic binder is necessary. Summary of the Invention The inventors of the present invention surprisingly have found that a cleanser exhibiting detergency equivalent or superior to that of the cleanser of the prior art against a wide variety of general dirts to give a glossy finish without scratching the objective surface can be obtained by simultaneously using specific abrasives having a fine particle size and a low hardness with a specific ratio, though this fact is not in accordance with the existing common sense. The present invention has been accomplished on the basis of this finding. A liquid cleanser composition of the invention comprises 1 to 20 % by weight of a surfactant and 3 to 70 % by weight of a water-insoluble abrasive and is characterized in that the abrasive is composed of aggregates of at least 30 interpenetrating crystals of an aluminosilicate, the aggregates having an average particle size of 2 to 12 µm. The invention includes two preferable embodiments. The first embodiment is a composition characterized by comprising 3 to 40 % by weight of the abrasive. The second one is one characterized by further comprising calcium carbonate having an average particle size of 3 to 15 µm, a weight ratio of the crystalline aluminosilicate to the calcium carbonate ranging from 10/90 to 50/50, the total amount of the crystalline aluminosilicate and the calcium carbonate being from 20 to 70 % by weight. According to the first preferred embodiment, the liquid cleanser composition comprises 1 to 20 % by weight of a surfactant and 3 to 40 % by weight of a water-insoluble abrasive, characterized in that the abrasive is composed of aggregates of at least 30 interpenetrating crystals of an aluminosilicate, the aggregates having an average particle size of 2 to 12 µm. The abrasive is composed of aggregates of at least 30 interpenetrating crystals of an aluminosilicate. The average particle size thereof is preferably 3 to 12 µm and it is still preferable that the content of particles having a size of 40 µm or above is less than 5%. The cubic crystal constituting an aggregate generally has a side of 0.2 to 5 µm and its corners and edges are preferably roundish. Thus, it is preferable that the aluminosilicate to be used according to the present invention comprises an aggregate having many corners and a suitable particle size, presumably because such an aluminosilicate can come into contact with dirt at many points or because the force applied can be effectively transmitted. When silicon dioxide or calcium carbonate, which has been used up to this time, is used as an abrasive, no cleanser satisfying a sufficiently high detergency and reduced scratching of the objective surface can be obtained, even if its particle size is controlled somehow or other. Thus it is rather a matter of the particle shape. When a crystalline aluminosilicate in the form of a single cube is used as an abrasive, no cleanser exhibiting a sufficiently high detergency and hardly scratching the surface can be obtained independently upon the particle size of the aluminosilicate, either. Further, when a crystalline aluminosilicate in the form of an aggregate formed of less crystals is used as an abrasive, no cleanser satisfying the above two requirements with respect to detergency and scratching can be obtained. The above crystalline aluminosilicate to be used in the present invention can be prepared by mixing an aqueous solution of sodium aluminate with an aqueous solution of sodium silicate and subjecting the obtained mixture to crystallization from hot water (see JP-A-59-26917). The aqueous solution of sodium aluminate may have a high concentration of 30 to 70% by weight, while the aqueous solution of sodium silicate may have a high concentration of 35 to 50% by weight. The both solutions may be mixed with each other so as to give a ratio of Na₂O to Al₂O₃ to SiO₂ to H₂O of 1.0 to 2.0 : 1 : 1.5 to 2.5 : 15 to 30, thus forming an aluminosilicate slurry. If the above solutions each have too low a concentration, no satisfactory aggregate will be formed, while if they each have too high a concentration, the resulting aggregate will be too coarse. The slurry of the aluminosilicate in the form of an aggregate having interpenetrating crystals thus prepared may be compounded as such with a detergent component. Alternatively, the slurry may be dried into a powder before compounding. Examples of the surfactant to be used in the present invention include anionic, nonionic, cationic and amphoteric ones, among which anionic and nonionic ones are particularly preferred. The anionic surfactant to be used in the present invention include ordinary sulfonate, sulfate and phosphate surfactants. Examples of the anionic sulfonate surfactant include salts of straight-chain or branched alkyl(C 8~23 )benzene-sulfonic acids, long-chain alkyl(C 8~22 )sulfonic acids and long-chain olefin(C 8~22 )sulfonic acids and examples of the anionic sulfate surfactant include salts of long-chain monoalkyl(C 8~ C 22 ) sulfates, sulfates of polyoxyethylene(1 to 6 mol) long-chain alkyl(C 8~22 ) ether and sulfates of polyoxyethylene(1 to 6 mol) alkyl(C 8~18 )phenyl ether, while those of the anionic phosphate surfactant include mono-, di- or sesqui-(long-chain alkyl) (each C 8~22 ) phosphates, polyoxyethylene(1 to 6 mol)mono-, di- or sesqui-alkyl (each C 8~22 ) phosphates and salts of C 8~22 aliphatic carboxylic acid. Examples of the counter cation constituting the anionic surfactant include ions of alkali metals such as sodium or potassium and those of alkanolamines such as mono-, di- or tri-ethanolamine. Among these anionic surfactants, anionic sulfonate surfactants are preferable from the standpoint of resistance to hydrolysis, among which straight-chain or branched alkylbenzenesulfonates are particularly preferable from the standpoint of detergency and the like. Examples of the nonionic surfactant include oxyalkylene addcuts such as polyoxyethylene(1 to 20 mol) long-chain n- or sec-alkyl(C 8~22 ) ether, polyoxyethylene(1 to 20 mol) alkyl(C 8~22 )phenyl ether and polyoxyethylene/polyoxypropylene block copolymers and alkanolamide of higher fatty acids and their adducts with an alkylene oxide. The amount of the surfactant to be added is 1 to 20% by weight, preferably 3 to 15% by weight. Simultaneous use of 0.5 to 10% by weight, preferably 2 to 6% by weight, of an anionic surfactant and 0.5 to 10% by weight, preferably 1 to 5% by weight, of a nonionic surfactant can give a cleanser having a further enhanced detergency. According to the present invention, a di- or tri-carboxylic acid having 3 to 8 carbon atoms or a salt thereof may be added as a dispersion stabilizer. Examples thereof include malonic, malic, tartaric, citric and L-aspartic acids and salts thereof. The amount of the di- or tri-carboxylic acid or its salt to be added is preferably 0.1 to 5%, still preferably 0.5 to 3%. According to the present invention, the dispersion stability of the cleanser may be further enhanced by adding a sodium silicate such as sodium silicate No. 1, 2, 3 or 4, sodium orthosilicate, sodium sesquisilicate, sodium methasilicate or an alkaline earth metal salt such as magnesium sulfate or calcium chloride thereto together with the above dispersion stabilizer. The liquid cleanser according to the present invention may contain silicon dioxide, aluminum oxide, aluminum hydroxide, magnesium oxide, titanium oxide, silicon carbide, calcium carbonate, calcium phosphate, chromiun oxide, corundum, emery, silica, quartz sand, calcite, dolomite or a bead of a polymer such as polyvinyl chloride, polystyrene, polyethylene or ABS and, if necessary, an alkaline agent, solvent, hydrotrop, bactericide, perfume, pigment or dye, as far as they do not adversely affect the present invention. Examples of the alkaline agent include organic ones such as ammonia, monoethanolamine, diethanolamine, triethanolamine and morpholine, alkali metal hydroxides such as sodium hydroxide and potassium hydroxide and salts of sodium or potassium with carbonic, pyrophosphoric, tripolyphosphoric or boric acid. Examples of the solvent include monohydric aliphatic alcohols such as ethyl and butyl alcohols and glycols such as ethylene glycol, propylene glycol, polyehtylene glycol and polypropylene glycol and ethers thereof with lower aliphatic alcohol such as methyl, ethyl, propyl or butyl alcohol. Examples of the hydrotrope include salts of p-toluenesulfonic, xylenesulfonic and cumenesulfonic acids, and urea. The pH of the liquid cleanser is adjusted to neutrality or an alkaline side to thereby impart an excellent detergency thereto. The liquid cleanser of the present invention exhibits excellent detergency and abrasiveness against a variety of dirts including denatured or burnt oil and soap scum of a bathtub and hardly scratches the surface of an object. Further, the liquid cleanser is so excellent in dispersion stability that it can be used even after stored for a long period of time. The second embodiment will be explained below. The second embodiment preferably comprises 0.5 to 10 percent by weight of an anionic surfactant and 0.5 to 10 percent by weight of a nonionic surfactant such as a higher fatty acid alkanolamide and a polyoxyethylene secondary alkyl ether having 8 to 22 carbon atoms in the alkyl group. The present invention provides a liquid cleanser composition comprising 1 to 20% by weight of a synthetic surfactant and (a) a crystalline aluminosilicate having an average particle size of 2 to 12 µm and (b) calcium carbonate having an average particle size of 3 to 15 µm with a weight ratio of (a) to (b) of between 10 : 90 and 50 : 50 and in a sum total of (a) and (b) of 20 to 70% by weight. The crystalline aluminosilicate to be used in the present invention should have an average particle size of 2 to 12 µm and particularly preferably has a content of particles having a size of 1 µm or below of not more than 10% by weight and that of particles having a size of 15 µm or above of not more than 20% by weight. Although the crystalline aluminosilicate to be used in the present invention may be any of those described in JP-A-51-50909 and 55-5947, the use of an aluminosilicate in the form of an aggregate of at least 30 interpenetrating crystals can give a cleanser exhibiting higher abrasiveness and less scratching than those of the cleanser of the prior art. The reason why such an aluminosilicate is effective as an abrasive is presumably that it can come into contact with dirt at many points of because the force applied can be effectively transmitted. The calcium carbonate to be used in the present invention should have an average particle size of 3 to 15 µm and particularly preferably has a content of particles having a size of 1 µm or below of not more than 15% and that of particles having a size of 20 µm or above of not more than 20%. If the particle size is too large, the resulting cleanser will significantly scratch the objective surface, while if the particle size is too small, the resulting cleanser will be so viscous that it will be uncomfortable to the touch in service. The weight ratio of the crystalline aluminosilicate used to the calcium carbonate used must be between 10 : 90 and 50 : 50. If the weight ratio is outside this range, no synergistic abrasiveness will be attained. The both abrasives (a) and (b) are added in a sum total of 20 to 70% by weight, preferably 30 to 60% by weight. The composition of the present invention may further contain 0.05 to 1.5% by weight of a salt of an aliphatic carboxylic acid having 8 to 22 carbon atoms to thereby not only further enhance its abrasiveness and detergency but also reduce scratching of the objective surface. If the amount of the aliphatic carboxylate added is less than 0.05%, no remarkable effect will be recognized, while if it exceeds 1.5% by weight, the resulting cleanser will exhibit lowered abrasiveness. It is particularly preferred that the amount is 0.1 to 0.7% by weight. In the second embodiment of the invention, the aluminosilicate can be prepared in the same way as shown in the first one. The surfactant, the dispersion stabilizer and the other additives are used in the same way as shown in the first. The liquid cleanser of the present invention exhibits excellent detergency and abrasiveness against a variety of dirts including denatured or burnt oil and soap scum of a bathtub and hardly scratches the surface of an object. The invention will be illustrated in reference to working examples and comparative examples. Examples 1 to 3 and Comparative Examples 4 to 6 The compositions shown in Table 1 were prepared and examined for detergency and scratching as follows: <Test method> · Detergency 1. Dirt of denatured oil 1.0 g of a mixture of colza oil and carbon black with a weight ratio of 5 : 1 was applied to an iron piece(3 x 8 cm) and heated at 150°C for 130 minutes to denature the mixture. The resulting piece was used as a test piece. The test piece was rubbed by the use of 1 g of a sample with a urethane sponge under a load of 3270 Pa (1 kg / 30 cm²) 30 times. The relative cleanness was determined based on the weight decrease of the test piece due to the rubbing and evaluated according the following five ranks: Commercially available cleanser A: LAS (sodium dodecylbenzenesulfonate) 2.5% lauroyl diethanolamide 4% calcium carbonate (average particle size 20 µm) 50% water the balance 2. Dirt adhering to bathtub A bathtub made of FRP and having inherent dirt which was adhering thereto and could not be rubbed out at all was cleansed by rubbing with a sponge impregated with a detergent. The effect was determined by the observation with the naked eyes. · Scratching A surface of FRP or stainless steel, which is generally used as a material of a bathtub or a kit, was rubbed by the use of 1 g of a sample with a urethane sponge 30 times. Whether the resulting surface was scratched or not was determined by the observation with the naked eyes. ○ : not scratched Δ ○ : generally not scratched, but slightly scratched by hard rubbing Δ : slightly scratched x : scratched Examples 7 to 10 and Comparative Examples 11 to 16 The compositions were prepared as shown in Table 2 and examined in the same way as shown in Example 1, except that the test piece was heated at 165°c for 115 mins in the test for dirt of denatured oil and the ranks 6 and 5 were 91 to 100 percent and 81 to 90 percent, respectively. Results are shown in Table 2. Example 18 The composition of the invention is improved in view of storage stability, since it changes little in viscosity, by further comprising a higher aliphatic alkanolamide and polyoxyethylene-C8 to C22 secondary alkyl ether in combination for the nonionic surfactant. This was experimentally supported below. A composition was prepared from 3 wt.% of lauroyl diethanolamine, 2.5 wt.% of sodium dodecylbenzenesulfonate, 0.5 wt.% of sodium laurate, 0.5 wt.% of polyoxyethylenealkylether in which the average number of the added ethylene unit was 12 and the alkyl was branched and had 12 to 13 carbon atoms on the average, 10 wt.% of crystalline aluminosilicate having an average particle size of 8 µm and was of the interpenetration type and was an aggregate composed of 30 or more crystals, 40 wt.% of calcium carbonate having an average particle size of 6 µm, 2 wt.% of sodium carbonate, 0.5 wt.% of sodium malate, 0.3 wt.% of glycerin and the balance of water. It was examined in the same way as shown in Example 1. Results follows. It had a viscosity of 2.7 Pa.s (2700 cps) just after the preparation. After it had been allowed to stand at 20°c for 1 month, it had that of 2.7 Pa.s (2700 cps). As to the storage stability, no separation was found in it even after it had been allowed to stand for 1 month at 50°c, 20°c and minus 5°c. It was evaluated to have a grade of 6 in the relative detergency test and then have a grade of o in the scratching test on the surface of FRP.

Claims: A liquid cleanser composition comprising 1 to 20 % by weight of a surfactant and 3 to 70 % by weight of a water-insoluble abrasive, characterized in that the abrasive is composed of aggregates of at least 30 interpenetrating crystals of an aluminosilicate, the aggregates having an average particle size of 2 to 12 µm. A composition as claimed in claim 1, characterized in that it comprises 3 to 40 % by weight of the abrasive. A composition as claimed in claim 1 or 2, characterized in that it further comprises calcium carbonate having an average particle size of 3 to 15 µm, the weight ratio of the crystalline aluminosilicate to the calcium carbonate ranging from 10/90 to 50/50, the total amount of the crystalline aluminosilicate and the calcium carbonate being from 20 to 70 % by weight. A composition as claimed in claims 1, 2 or 3, characterized in that it comprises 0.5 to 10 % by weight of an anionic surfactant and 0.5 to 10 % by weight of a nonionic surfactant. A composition as claimed in claims 1, 2, 3 or 4, characterized in that it comprises 0.5 to 10 % by weight of a higher fatty acid alkanolamide and a polyoxyethylene secondary alkyl ether having 8 to 22 carbon atoms in the alkyl. A composition as claimed in claim 1, 2, 3, 4 or 5, characterized in that it further comprises 0.05 to 1.5 % by weight of a salt of an aliphatic carboxylic acid having 8 to 22 carbon atoms.

Inventors: DEGUCHI, KATSUHIKO, KAJI, ATSUHIKO, SAIJO, HIROYUKI, SHIOZAKI, RYOZI
Applicants: KAO CORPORATION
Application year: 1987
Main classification: C11D3
IPC codes: C11D1, C11D3, C11D10, C11D17