APPARATUS FOR MACHINING WORKPIECES AND METHOD THEREFOR

Abstract: During operation of an apparatus to machine a work­ piece, an unfinished workpiece is gripped by a workpiece loader and unloader assembly at a conveyor station. The loa­ der and unloader assembly moves the workpiece along the axis of a spindle assembly through an opening in a shield which minimizes the accumulation of material cut from a workpiece on the loader and unloader assembly and on a conveyor assembly. The loader and unloader assembly moves a finished workpiece from the spindle assembly, rotates a support arm through a distance which is less than 90° to the condition of an unfinished workpiece in alignment with the spindle assembly and inserts the unfinished work-­ piece into the spindle assembly. The workpiece loader and unloader assembly then comes back through the opening in the shield and transfers the finished workpiece to an outfeed section of the conveyor assembly.

Description: The present invention relates to a machine tool having a loader and unloader assembly which removes finished workpieces from a spindle assembly and inserts unfinished workpieces into the spindle assembly. An assembly for loading and unloading workpieces includes a pair of arms which are rotated through 120° increments to enable the workpieces to be sequentially loaded into and unloaded from a spindle. The loader and unloader assembly is disposed along side of the spindle and requires a substantial amount of space. One example of a machine tool having an assembly for loading and unloading workpieces is disclosed in US-A-4,161,849 issued July 24, 1979 and entitled Auxiliary Workpiece-Loading and-Unloading Apparatus. Another assembly for transporting finished articles to a machine tool and finished articles from a machine tool includes a pair of arms which are moved through 180° increments to load workpieces into and to remove workpieces from a spindle. The loader and unloader assembly is relatively bulky and is mounted to one side of the spindle. An example of this type of loader and unloader assembly is described in US-A- 4,316,398 issued February 23, 1982 and entitled Loading and/or Unloading Device for Machine Tools, Particularly Automatic Lathes. Regarding this construction the transport device 40 is arranged in openings 42, 44 in the splash wall 28 during machining of a workpiece which is fixed in the chuck 14 (see fig. 4). During the machining of a workpiece the transport device 40 cannot move axially or rotate about the axis of the pivotting tube 104, as there is the danger of a collision between the transport device and the chuck or the workpiece helt by the chuck Another assembly (DE-A-34 09 682, which describes the closest prior art according to the preamble of claim 1.) has an arrangement wherein the workpiece loader and unloader is moved in a rather complicated manner since the gripper of said workpiece loader and unloader having engaged and unfinished workpiece at a pick-up location shown in dashed-lines in fig. 2 of said document must be moved upwardly to clear the housing. Then, the gripper is moved along a horizontal path until it is in vertical alignment with an opening in an upper side of said housing. The gripper is then moved down through the opening in the housing. Finally, the gripper is rotated about its axis to align a further empty gripper with a finished workpiece held by the chuck. The empty gripper is then moved horizontally into engagement with a finished workpiece. From the foregoing it is understood that movement of the known workpiece loader and unloader is both complicated and time-consuming. The present invention provides a new and improved method and apparatus for sequentially machining a plurality of workpieces. The apparatus includes a machine tool having a spindle with an axis which extends through to a work area. Disposed adjacent to one end of the spindle is a work station at which a tool engages a workpiece. An inner index station, at which a workpiece loader and unloader assembly is indexed, is disposed outwardly of the work station. A conveyor assembly is provided to transport unfinished workpieces to a conveyor station and to transport finished workpieces from the conveyor station. A shield between the conveyor assembly and the inner index station blocks cuttings removed from a workpiece at the work station. Finally, an outer index station is provided outwardly of the conveyor station. A workpiece loader and unloader assembly is movable along a path which extends parallel to the spindle axis. The workpiece loader and unloader assembly has a pair of grippers which are disposed on a rotatable support and are spaced apart by an arcuate distance of less than 90°. An opening is provided in the shield to enable the support and grippers to be moved back and forth between various stations. During operation of the apparatus, one of the grippers engages an unfinished workpiece at an infeed section of the conveyor assembly. The grippers and unfinished workpiece are moved through an opening in the shield and the free gripper, that is, the gripper which is not holding the unfinished workpiece, is utilized to remove a finished workpiece from the spindle. After the grippers have been rotated at the inner index station to align the unfinished workpiece with the spindle, the unfinished workpiece is inserted into the spindle. The grippers and finished workpiece are then moved back through the opening in the shield and the finished workpiece is transferred to an outfeed section of the conveyor assembly. During machining of the unfinished workpiece, the shield protects the workpiece loader and unloader assembly from chips formed at the work station. Accordingly, it is an advantage of the invention to provide a new and improved apparatus and method for sequentially machining a plurality of workpieces and wherein a compact loader and unloader assembly moves unfinished workpieces from an infeed section of a conveyor assembly to a spindle and transports finished workpieces from the spindle to an outfeed section of the conveyor assembly along a path which extends through an opening in a shield. The shield protects the loader and unloader assembly from chips or cutting formed during a machining operation to make the loader and unloader assembly relatively trouble free in operation. Since the workpiece loader and unloader may be moved during machining of a workpiece (i.e. when the loader and unloader is retracted behind the splash wall feeding devices as described in the above prior art document are superfluous. This results in an apparatus which may be constructed with less efforts, which appears to be clearly arranged and which may be manufactured at a low expense. Figure 1 is a side elevational view of a machine tool having a loader and unloader assembly constructed and operated in accordance with the present invention; Figure 2 is an end view, taken generally along the line 2-2 of Figure 1, illustrating the relationship between a turret, the loader and unloader assembly, and a workpiece conveyor assembly; Figure 3 is an enlarged sectional view illustrating the manner in which one specific workpiece is supported by the conveyor assembly; Figure 4 is a schematic plan view illustrating stations to which the loader and unloader assembly are moved along the axis of a spindle assembly; Figure 5 is a schematic illustration taken generally along the line 5-5 of Figure 4, illustrating the loader and unloader assembly in a pickup orientation in which a first gripper is aligned with an unfinished workpiece supported by the conveyor assembly; FIGURE 6 is a schematic illustration, generally similar to FIGURE 5, illustrating the loader and unloader assembly in a drop off orientation in which a finished workpiece is transferred from a second gripper to the conveyor assembly; FIGURE 7 is a schematic illustration, generally similar to FIGURES 5 and 6, illustrating the loader and unloader assembly in an unloading orientation in which it is aligned with an opening in a shield; FIGURE 8 is a schematic illustration, generally similar to FIGURES 5-7, illustrating the loader and unloader assembly in a loading orientation in which an unfinished workpiece is inserted into the spindle; FIGURE 9 is a fragmentary elevational view of a portion of an embodiment of the apparatus in which an opening in the shield is blocked by a door; and FIGURE 10 is a fragmentary sectional view of another embodiment of the invention in which the shield is recessed to enable the turret to move beneath the conveyor assembly. An apparatus 20 for sequentially machining a plurality of workpieces 22 is illustrated in FIGURE 1. The apparatus 20 is a machine tool having a base or frame 24 upon which a spindle assembly 26 is mounted. The spindle assembly 26 is operable to grip a workpiece 22 and rotate the workpiece about horizontal spindle axis 28. A polygonal turret 32 has mounting surfaces 34 upon which cutting tools 35 (FIGURE 4) may be mounted. The turret 34 is rotatable about its horizontal central axis 36 by a turret drive assembly 38 (FIGURE 4). In addition, a second drive assembly 39 is operable to move the turret axially along a path extending parallel to the spindle axis 28. The turret 32 is also movable horizontally toward and away from the spindle axis 28 by a third drive assembly 40 (FIGURE 4). Although the horizontal distance between the turret axis 36 and spindle axis 28 will vary during sidewise movement of the turret 32 by the drive assembly 40, the turret axis is always parallel to the spindle axis. The manner in which the turret 32 is moved relative to the spindle assembly 26 by the drive assemblies 38, 39 and 40 is the same as is disclosed in U.S. Reissue Patent No. 29,612. In one specific preferred embodiment of the invention, the machine tool 20 was a WSC-8 Turning Machine which is commercially available from The Warner & Swasey Company of 11000 Cedar Avenue, Cleveland, Ohio 44106. This specific machine tool has a General Electric 2000T CNC controller 42 (FIGURE 2) which is programmable to control the operation of the apparatus 20. A workpiece loader and unloader assembly 46 is constructed and operated in accordance with the present invention to transfer unfinished workpieces 22 from a conveyor assembly 50 to the spindle assembly 26 and to transfer finished workpieces from the spindle assembly 26 back to the conveyor assembly. Thus, the loader and unloader assembly 46 is operable to engage an unfinished workpiece 22 on an infeed section 52 of the conveyor assembly 50. The loader and unloader assembly 46 transports the unfinished workpiece through an opening 56 in a shield 58 disposed between the conveyor assembly 50 and the spindle assembly 26. The workpiece loader and unloader assembly 46 is operable to remove a finished workpiece 22 from the spindle assembly 26 and to insert an unfinished workpiece into the spindle assembly. The workpiece loader and unloader assembly 46 then transfers the finished workpiece 22 to an outfeed section 62 of the conveyor assembly 50. Since the loader and unloader assembly 46 is movable back and forth in a work area which extends axially outwardly from the spindle assembly 26, relatively little space is required for the loader and unloader assembly 46. The infeed and outfeed sections 52 and 62 of the conveyor assembly 50 extend perpendicular to the spindle axis 28 and are constructed to allow the workpieces 22 to move under the influence of gravity to further minimize space requirements. The shield 58 protects the loader and unloader assembly 46 and conveyor assembly 50 against a detrimental build up of cuttings during operation of the machine tool 20. When the turret 32 is in a fully extended position, an outer end face 63 (FIGURE 1) of the turret is adjacent to the shield 58. An inner end face 64 of the turret is adjacent to a surface 65 on the base or frame 24 (FIGURE 1) of the machine tool 20 when the turret 32 is fully retracted. The conveyor assembly 50 is of the gravity feed type and includes the infeed section 52 (FIGURE 2) and the outfeed section 62 along which workpieces 22 move under the influence of gravity. Thus, the unfinished workpieces 22 roll down the infeed section 52 to a pick up location 68 (FIGURE 6). A first staging pin 70 (Figs 2 and 5) engages a workpiece 22 at the pickup location 68 to stop the workpiece from further movement along the infeed section 52. A second staging pin 72 stops movement of a next succeeding workpiece along the infeed section 52 of the conveyor assembly 50. The staging pins 70 and 72 are moved between extended positions (shown in FIGURES 2 and 5) and retracted positions by motors or actuators 74 and 76. Operation of the motors 74 and 76 is regulated by the controller 42. The infeed conveyor section 52 includes an outer support strip or panel 82 (FIGURE 3) which engages a cylindrical head end portion 84 of the workpiece 22. An inner panel or strip 86 extends parallel to the outer panel 82 and engages a conical shank portion 88 of the workpiece. An intermediate panel or strip 90 extends parallel to the panels or strips 82 and 86 and cooperates with the panel 82 to trap a circular rim 92 of the workpiece and hold the workpiece against axial movement relative to the conveyor section 52. The outfeed conveyor section 62 has the same construction as the infeed section 52. Although in the present instance the conveyor assembly 50 is designed to receive a workpiece which is a spindle for the wheel of a vehicle, it is contemplated that other conveyor constructions and workpieces could be used if desired. The infeed and outfeed sections 52 and 62 of the conveyor assembly 50 extend perpendicular to the spindle axis 28 and are constructed to enable the workpieces 22 to move along the sections under the influence of gravity. Since the infeed and outfeed sections 52 and 62 extend perpendicular to the spindle axis 28, a minimum of space along the spindle axis is required for the conveyor assembly 50. In addition, since the conveyor assembly 50 is constructed to allow the workpieces 22 to move under the influence of gravity, the necessity of having a driven workpiece transfer mechanism is eliminated. Thus, the workpieces 22 roll down the infeed section 52 of the conveyor assembly 50 to the pickup location 68 which is directly above the path along which the loader and unloader assembly 46 moves parallel to the spindle axis 28. The outfeed section 62 of the conveyor assembly 50 slopes downwardly from a drop off location 96 (FIGURE 5) which is disposed at a lower level and is spaced from the pickup location 68 (FIGURE 6). The loader assembly 46 includes a carriage 102 (FIGURE 1) which is movable along ways 104 extending parallel to the spindle axis 28. A motor 106 is operable to rotate a drive screw 108 (FIGURE 4) which is disposed between and extends parallel to the ways 104. An encoder is connected with the motor 106 and drive screw 108 to provide an output to the controller 42 indicative of the position of the carriage 102 along the ways 104. The loader and unloader assembly includes a drive assembly 112 which is mounted on the carriage 102. The drive assembly 112 is operable to rotate a support member 114 about an axis 126 (FIGURE 4) which is parallel to and offset to one side of the spindle axis 28. The drive assembly 112 includes a motor which is connected with the support arm 114 through a gear train and an encoder which provides an output to the controller 42 indicative of the position of the support arm 114 relative to the carriage 102. The support member 114 has a generally V-shaped configuration (FIGURE 5). A pair of grippers 116 and 118 are mounted on outer end portions of the arms of the support member 114. The grippers 116 and 118 are of a known construction and are operated between open and closed conditions by the controller 42. The grippers 116 and 118 have central axes 120 and 122 which are spaced apart by an arcuate distance of 65° (FIGURE 7) about the axis 126 around which the support arm 114 is rotated by the drive assembly 112. The central axes 120 and 122 of the grippers 116 and 118 extend parallel to the support axis 126 and spindle axis 28. During operation of the motor 106 to rotate the drive screw 108 to move the carriage 102 along the ways 104, the support member 114 and grippers 116 and 118 are moved between an outer index station 132 (FIGURES 1 and 4) and a conveyor station 134 at which the conveyor assembly 50 is located. When the support arm 114 and grippers 116 and 118 are at the outer index station 132, the drive assembly 112 can be operated to rotate the support arm and grippers in either a clockwise or counterclockwise direction without interference between a workpiece held by the grippers and the conveyor assembly 50. When the carriage 102 has been moved inwardly from the index station 132 to the conveyor station 134, the drive assembly 112 can be operated to pivot the support arm 114 between a pickup orientation (FIGURE 5) and a drop off orientation (FIGURE 6). When the support arm 114 is in the pickup orientation of FIGURE 5, the gripper 116 is axially aligned with an unfinished part 22 disposed at the pickup location 68. Therefore, upon movement of the loader assembly 46 from the outer index station 132 to the conveyor station 134 with the support member 114 in the pickup orientation of FIGURE 5, the open gripper 116 engages a workpiece 22 at the pickup location 68. It should be noted that at this time the gripper 118 is spaced from the outfeed section 62 of the conveyor 50. Upon counterclockwise rotation of the support arm 114 through 40° from the pickup orientation of FIGURE 5 to the drop off orientation of FIGURE 6, a finished workpiece 22 held by the gripper 118 can be transferred to the outfeed section 62 of the conveyor 50 at the drop off location 96. When the support 114 and grippers 116 and 118 are at the outer index station 132, the support arm can be rotated to the unloading orientation of FIGURE 7. When the support arm 114 is in the unloading orientation of FIGURE 7, the support arm and grippers 116 and 118 are aligned with the opening 56 in the shield 58. At this time, the central axis 120 of the gripper 118 is aligned with the spindle axis 28. Upon operation of the motor 106 to rotate the drive screw 108 with the support arm 114 and grippers 116 and 118 in the unloading orientation of FIGURE 7, the grippers and support arm are moved through the opening 56 in the shield 58 to a work station 138 disposed immediately adjacent to the outer end of the spindle assembly 26 (see FIGURES 1 and 4). As the open gripper 118 approaches the work station 138, the gripper engages a finished workpiece 22 held by the spindle assembly 26. After closing of the gripper 118 and opening of a chuck in the spindle assembly 26 by the controller 42, the support arm 114 and grippers 116 and 118 are moved outward to the inner index station 142 by operation of the motor 106 and reverse rotation of the drive screw 108. When the support arm 114 and grippers 116 and 118 are back at the inner index station 142, the drive assembly 112 is quickly operated to rotate the grippers 116 and 118 to the loading orientation of FIGURE 8 in which the unfinished workpiece 22 in the gripper 116 is aligned with the open chuck into the spindle assembly 26. The motor 106 is then operated to move the gripper 116 back to the work station 138 to insert the unfinished workpiece into the spindle assembly 26. Operation At the end of one machining operation to finish a workpiece 22, the loader and unloader assembly 46 is moved inwardly to remove the finished workpiece from the spindle assembly 26. In preparation for a next succeeding machining operation, the loader and unloader assembly 46 moves to the outer index station 132 (FIGURE 1) with the finished workpiece 22 held by the gripper 118. At this time, the gripper 116 is empty and open. The drive assembly 112 is then operated by the controller 42 to rotate the support 114 to the pickup orientation of FIGURE 5. This moves the central axis 120 of the open gripper 116 into a coaxial relationship with an unfinished workpiece 22 at the pickup location 68. The motor 106 is then operated by the controller 42 to move the support 114 and grippers 116 and 118 from the outer index station 132 to the conveyor station 134. As the open gripper 116 moves into the conveyor station 134, the gripper 116 engages a workpiece 22 supported on the infeed section 52 of the conveyor assembly 50 at the pickup location 68. The controller 42 then closes the gripper 116 to firmly grip the unfinished workpiece 22. The controller 42 then operates the motor 74 to retract the staging pin 70. This releases the unfinished workpiece 22 for movement away from the infeed section 52 of the conveyor assembly 50. Once the unfinished workpiece 22 has been firmly gripped and the staging pin 70 retracted, the drive assembly 112 is operated by the controller 42 to rotate the support 114 in a couterclockwise direction through 40° from the pickup orientation of FIGURE 5 to the drop off orientation of FIGURE 6. As this occurs, a previously finished workpiece held by the gripper 118 is moved into engagement with the outfeed section 62 of the conveyor assembly 50. The controller 42 then operates the gripper assembly 118 to an open condition to release the finished workpiece 22 at the drop off location 96 on the outfeed section 62 of the conveyor assembly 50. Next, the motor 106 is operated to move the carriage 102 (FIGURE 1) outwardly to the outer index station 132. This moves the gripper 118 out of engagement with the finished workpiece 22 at the conveyor outfeed section 62. The finished workpiece 22 then rolls down the outfeed section 62 of the conveyor assembly 50 away from the work area 66. After the grippers 116 and 118 have been moved back to the outer index station 132, the controller 42 effects operation of the motor 74 to again extend the staging pin 70. Thereafter, the controller effects operation of the motor 76 to retract the staging pin 72. This allows a next succeeding unfinished workpiece 22 to roll down the infeed conveyor section 52 to the pickup location 68. The controller 42 then operates the motor 76 to again extend the staging pin 72. At the outer index station 132, the support 114 and grippers 116 and 118 are rotated in a counterclockwise direction from the drop off orientation of FIGURE 6 through 170° to the unloading orientation of FIGURE 7. This moves the central axis 122 of the open gripper 118 into alignment with the central axis 28 of the spindle assembly 26. The gripper 116 is maintained closed holding an unfinished workpiece 22. The support 114 remains at the outer index station 132 until the machining of a workpiece 22 held by the spindle assembly 26 is almost completed. At this time, the support 114 may move inward to an intermediate position in which the support is disposed just slightly inwardly of the shield 58 to reduce the distance which to the support has to move to the work station 138. However, it is contemplated that it may be preferred to maintain the support 114 at the outer index station 132 so that the workpiece loader and unloader assembly 46 is spaced from cuttings or chips being formed at the work station 138 by tools on the turret 32 engaging a workpiece 22 as it is rotated by the spindle assembly 26. When the support 114 is at the outer index station 132 in the unloading orientation of FIGURE 7, the grippers 116 and 118 and support 114 are aligned with the opening 56 in the shield 58. If desired, the grippers 116 and 118 and the other components of the loader and unloader assembly 46 may be further protected from chips by maintaining the support 114 and grippers 116 and 118 in the pickup orientation of FIGURE 5 until immediately before completion of the machining operation on the workpiece 22. During the final stages of the machining operation, the support 114 may be moved from the pickup orientation of FIGURE 5 to the unloading orientation of FIGURE 7. Regardless of the orientation of the support 114 and its location along the spindle axis 28 immediately before the completion of a machining operation, when the machining of a workpiece 22 has been completed and the turret 32 has moved sideways away from the work area 138, the motor 106 is operated to move the support 114 and grippers 116 and 118 into the work station 138 with the support 114 in the unloading orientation of FIGURE 7. As this occurs, the open gripper 118 engages the finished workpiece. The controller 42 then effects operation of the gripper 118 to a closed condition to firmly hold the finished workpiece. The chuck in the spindle assembly 26 is then opened by the controller 42 to release the finished workpiece. Once the finished workpiece has been released by the spindle assembly 26, the motor 106 is operated to move the support 114 and grippers 116 and 118 outwardly from the work station 138 to the inner index station 142. When the support 114 has been moved to the inner index station 142, the finished workpiece held by the gripper 118 and the unfinished workpiece held by the gripper 116 are clear of the spindle assembly 26. The drive assembly 112 is then operated to rotate the support 114 through 65° in a counterclockwise direction from the loading orientation of FIGURE 7 to the unloading orientation of FIGURE 8. Since the support 114 moves through a relatively short arcuate distance, that is, an arcuate distance which is less than 90°, the support can be quickly moved from the unloading orientation of FIGURE 7 to the loading orientation of FIGURE 8. Since a workpiece cannot be machined during this time, it is important to minimize the distance through which the support 114 is moved from the unloading orientation to the loading orientation. When the support 114 is in the loading orientation of FIGURE 8, the central axis 120 of the gripper 116 is aligned with the central axis 28 of the spindle assembly 26. The motor 106 is then operated to move the support 114 inwardly from the inner index station 142 to the work station 138. As this occurs, the unfinished workpiece held by the gripper 116 is inserted into the open chuck of the spindle assembly 26. The controller 42 then effects operation of the spindle chuck to a closed condition to firmly grip the unfinished workpiece. The controller 42 then operates the gripper 116 to an open condition. As soon as the gripper 116 has opened, the motor 106 is operated to move the support 114 and grippers 116 and 118 outwardly to the inner index station 142 with the support 114 in the loading orientation of FIGURE 8. Once the support 114 and grippers 116 and 118 have moved outwardly for a distance sufficient to enable the finished workpiece 22 in the gripper 118 to clear the unfinished workpiece in the spindle assembly 26, the support 114 is rotated through 65° in a clockwise direction from the loading orientation of FIGURE 8 back to the unloading orientation of FIGURE 7. As the support 114 and grippers 116 and 118 move to the unloading orientation of FIGURE 7, they move back into alignment with the opening 56 in the shield 58. The support 114 and grippers 116 and 118 are then moved back to the outer index station 132. As the support 114 and grippers 116 and 118 move away from the spindle assembly 26, the controller 42 operates the turret drive assembly 40 to move the turret 32 toward the spindle axis 28. Simultaneously therewith, the controller 42 effects operation of the spindle assembly 26 to rotate the workpiece 22 about the spindle axis 28 so that machining of the workpiece can be started with a minimum of lost time. As the machining of the workpiece is being started, the support 114 and grippers 116 and 118 are moved toward the outer index station 132 with the support in the unloading orientation of FIGURE 7. Since cuttings which tend to accumulate on and interfere with the operation of the grippers 116 and 118 are being formed during the machining operation, it is contemplated that the drive assembly 112 will be operated to rotate the support 114 and grippers 116 and 118 from the unloading orientation of FIGURE 7 in a counterclockwise direction through 150° to the pickup orientation of FIGURE 5. When the support 114 and grippers 116 and 118 are in the pickup orientation of FIGURE 5, the shield 58 is disposed between the grippers and the work station 138 where cuttings are being generated during high speed rotation of the workpiece by the spindle assembly 26. Of course, this results in the grippers 116 and 118 and support 114 being positioned for a next succeeding cycle of operation. Alternative Embodiments In the embodiment of the invention illustrated in FIGURES 1-8, the shield 58 has an opening 56 through which some cuttings or chips may pass. With many metals, the volume and type of cuttings are such that the amount which will pass through the opening 56 would not be objectionable. However, it is contemplated that with certain metals it may be desirable to close the opening 56 during a machining operation. In the embodiment of the invention illustrated in FIGURE 9, the opening in the shield is closed during a machining operation. Since the embodiment of the invention shown in FIGURE 9 is generally similar to the embodiment of the invention shown in FIGURES 1-8, similar numerals will be utilized to designate similar components, the suffix letter "a" being added to the numerals of FIGURE 9 to avoid confusion. The shield 58a has an opening 56a through which the support 114 and grippers 116 and 118 of the loader and unloader assembly 46 of FIGURES 1-8 may move. In accordance with a feature of the embodiment of the invention shown in FIGURE 9, a door or slide panel 150 is provided to block the opening 56a during a machining operation. Upon or immediately before completion of a machining operation, a pneumatic motor 152 is operated by the controller 42 to raise the door 150 and unblock the opening 56a. With the door 150 raised, the various components of the workpiece loader and unloader assembly can move through the shield 58a. It is contemplated that it may be desirable, for the machining of certain workpieces, to mount tools on the inner end portion of the turret 32. During the machining of these workpieces, it may be desirable to move the turret 34 outwardly through a relatively large operating stroke. In the embodiment of the invention shown in FIGURE 10 the shield is recessed to accomodate a relatively long stroke of the turret. Since the embodiment of the invention illustrated in FIGURE 10 is generally similar to the embodiment of the invention illustrated in FIGURES 1-8, similar numerals will be utilized to designate similar components, the suffix letter "b" being added to the numerals of FIGURE 10 to avoid confusion. The shield 58b is disposed between the conveyor assembly 50b and the inner index station 142b. In accordance with a feature of this embodiment of the invention, the shield 58b has a recess 158 into which the turret 32b can move. Thus, the turret 32b can be moved through a relatively long operating stroke so that the outer end portion of the turret is disposed in the recess 158 beneath the conveyor assembly 50b. Of course, the shield 58b is provided with an opening, similar to the opening 56 of FIGURES 1-8. In view of the foregoing description it is apparent that the present invention provides a new and improved method and apparatus 20 for sequentially machining a plurality of workpieces 22. The apparatus includes a machine tool having a spindle assembly 26 with an axis 28 which extends through a work area 66. Proceeding outwardly from the spindle assembly 26, a work station 138 at which a tool engages a workpiece 22 is disposed adjacent to one end of the spindle assembly. An inner index station 142, at which a workpiece loader and unloader assembly 46 is indexed, is disposed outwardly of the work station 138. A conveyor assembly 50 is provided to transport unfinished workpieces 22 to a conveyor station 134 and to transport finished workpieces from the conveyor station. A shield 58 between the conveyor assembly 50 and the inner index station 142 blocks cuttings removed from a workpiece at the work station 138. Finally, an outer index station 132 is provided outwardly of the conveyor station 134. The workpiece loader and unloader assembly 46 is movable along a path which extends parallel to the spindle axis 28. The workpiece loader and unloader assembly 46 has a pair of grippers 116 and 118 which are disposed on a rotatable support 114 and are spaced apart by an arcuate distance of less than 90°. An opening 56 is provided in the shield 58 to enable the support 114 and grippers 116 and 118 to be moved back and forth between various stations 132, 134, 138 and 142. During operation of the apparatus 20, the gripper 116 engages an unfinished workpiece 27 at an infeed section 52 of the conveyor assembly 50. The grippers 116 and 118 and unfinished workpiece 22 are moved through an opening 56 in the shield 58 and the gripper 118 is utilized to remove a finished workpiece 22 from the spindle assembly 26. After the grippers 116 and 118 have been rotated at the inner index station 142 to the loading orientation of FIGURE 8, the unfinished workpiece 22 is inserted into the spindle assembly 26. The grippers 116 and 118 and finished workpiece 22 are then moved back through the opening 56 in the shield 58 and the finished workpiece is transferred to the outfeed section 62 of the conveyor assembly 50. During machining of the unfinished workpiece 22, the shield 58 protects the workpiece loader and unloader assembly 46 from chips formed at the work station 138.

Claims: An apparatus for sequentially machining a plurality of workpieces (22), said apparatus comprising a base (24) which at least partially defines a work area (66), a spindle (26) connected with said base and disposed at one end of said work area for sequentially gripping workpieces (22) and rotating a gripped workpiece about a spindle axis (28) which extends outwardly from one end of said spindle through the work area, a plurality of stations (132, 134, 138, 142), said plurality of stations including a work station (138) located adjacent to the one end of said spindle and a conveyor station (134), a conveyor (50) for conveying unfinished workpieces to said conveyor station (134) and for conveying finished workpieces from said conveyor station, said conveyor (50) including an infeed section (52) which extends into said conveyor station (134) to a pickup location (68) and an outfeed section (62) which extends outwardly from a drop off location (96) at said conveyor station (134), a shield (58) for blocking materials moving away from a workpiece while the workpiece is being rotated by said spindle means, a workpiece loader and unloader (46) for engaging an unfinished workpiece which is disposed on said infeed section (52) of said conveyor, and for engaging a finished workpiece gripped by said spindle, said apparatus being characterized by said plurality of stations (132, 134, 138, 142) being located in a linear array which extends outwardly from the one end of said spindle (26) along the spindle axis, said shield (58) being located outwardly from said one end of said spindle along the spindle axis between said work station (138) and said infeed and outfeed sections (52, 62) of said conveyor (50), said shield (58) including means for at least partially defining an opening (56) located outwardly from said one end of the spindle along the spindle axis between said work station (138) and said conveyor station (134), said workpiece loader and unloader (46) being operable to move an unfinished workpiece along the spindle axis through the opening (56) in said shield (58) in a direction toward said one end of said spindle (26), said workpiece loader and unloader being operable to move a finished workpiece along the spindle axis through the opening in said shield in a direction away from said one end of said spindle (26) to the outfeed section (62) of said conveyor and to release the finished workpiece at the drop off location (96) which is spaced from the pickup location (68). An apparatus as set forth in claim 1 characterized in that the infeed section (52) of the conveyor (50) extends into said conveyor station (134) along a path which is transverse to the spindle axis, in that an outfeed section (62) extends from said conveyor station (134) along a path extending transverse to the spindle axis. Apparatus as set forth in claim 1 or 2, wherein said loader and unloader (46) is movable along said plurality of stations (138, 142, 134, 132), which extend outwardly from the end of the spindle (26) along the spindle axis and comprising the work station (138) adjacent the spindle (26), followed by an inner index station (142), the conveyor station (134) and an outer index station (132), the shield means (58) being arranged between the inner index station (142) and the conveyor station (134). An apparatus as set forth in any one of claims 1 to 3 wherein said workpiece loader and unloader (46) includes a support (114) rotatable about and movable along a second axis (126) which is parallel to and is offset from the spindle axis (28) and wherein first and second gripper means (116, 118) are mounted at spaced apart locations on said support for gripping workpieces, said first and second gripper means having central axes (120, 122) which extend parallel to the second axis and are offset relative to each other about the second axis by an arcuate distance of less than 90°. An apparatus as set forth in any one of claims 1 to 4 wherein said apparatus further includes drive means (106, 108, 112) for moving said support along a path extending between said plurality of work stations and for rotating said support about the second axis, and control means (42) for effecting operation of said drive means to move said support through the opening (56) in said shield means, for effecting operation of said drive means to rotate said support to a pickup orientation (Figur 5), for effecting operation of said drive means to move said first gripper means (116) into engagement with an unfinished workpiece at said infeed section (52) of said conveyor means at said conveyor station (134) while said support is in the pickup orientation, for effecting operation of said drive means to move said support and an unfinished workpiece engaged by said first gripper means (116) through the opening (56) of said shield means, for effecting operation of said drive means to move said support to the work sation (138) with the support in an unloading orientation (Figur 7) to engage a finished workpiece gripped by said spindle means (26) with said second gripper means (118), for effecting operation of said drive means to rotate said support from the unloading orientation to a loading orientation (Figur 8) in which said first gripper means (116) is aligned with the spindle axis (28), for effecting operation of said drive means to move said support to insert an unfinished workpiece held by said first gripper means (116) into said spindle means (26), for effecting operation of said drive means to move said support and finished workpiece engaged by said second gripper means (118) back through the opening (56) in said shield means, and for effecting operation of said drive means to rotate said support to a drop off orientation (Figur 6) in which said support ist angularly offset from said pickup orientation to enable a finished workpiece to be transferred from said second gripper means (118) to said outfeed section (62) of said conveyor means . An apparatus as set forth in any one of claims 1 to 5 further including rotatable turret means (32) for holding a plurality of cutting tools, said turret means being rotatable about an axis (36) extending parallel to the spindle axis (28), said turret means having an outer end portion (63) which faces toward said shield means (58), and turret drive means (39) for moving said turret means between a fully extended condition in which said outer end portion of said turret means (32) is spaced a first distance from said shield means (58) and a fully retracted position in which said outer end portion of said turret means (32) is spaced a second distance from said shield means (58), said second distance being greater than said first distance, and drive means (40) for moving said turret means (32) toward and away from the spindle axis (28). An apparatus as set forth in any one of claims 1 to 6 wherein said shield means (58a) includes a member (150) which is movable between a first position at least partially blocking the opening (56a) in said shield means (58a) and a second position in which said member (150) is ineffective to block the opening (56a) in said shield means (58a), said shield means further including motor means (152) for moving said member (150) between the first and second positions. An apparatus as set forth in any one of claims 1 to 7 wherein said control means (42) are adapted for effecting operation of said drive means to rotate said support to a pickup orientation (Figur 5) in which the central axis of said first gripper means (116) is aligned with an unfinished workpiece at the infeed section (52) of said conveyor means (50) and is offset from the spindle axis (28), for effecting operation of said drive means to move said first gripper means (116) into engagement with the unfinished workpiece at said infeed section (52) of said conveyor means (50) while said support (114) is in the pickup orientation, for effecting operation of said drive means to rotate said support (114) to an unloading orientation (Figure 7) in which the central axis of said second gripper means (118) is aligned with the spindle axis (28), for effecting operation of said drive means to move said support (114) and an unfinished workpiece engaged by said first gripper means (116) through the opening (56) in said shield means (58) with said support (114) in the unloading orientation (Fig. 7), for effecting operation of said drive means to move said support (114) to the work station (138) with the support in the unloading orientation (Fig. 7) to engage a finished workpiece gripped by said spindle means (26) with said second gripper means (118), for effecting operation of said drive means to rotate said support (114) from the unloading orientation (Fig. 7) to a loading orientation (Figure 8) in which the central axis of said first gripper means (116) is aligned with the spindle axis (28), for effecting operation of said drive means to insert an unfinished workpiece held by said fist gripper means (116) into said spindle means (28), for effecting operation of said drive means to move said support and finished workpiece engaged by said second gripper means (118) back through the opening (56) in said shield means (58) with said support in the unloading orientation (Fig. 7), and for effecting operation of said drive means to rotate said support (114) to a drop off orientation (Figur 6) in which sai support is angularly offset from said pickup orientation (Fig. 5) to enable a finished workpiece to be transferred from said second gripper means (118) to said outfeed section (62) of said conveyor means. An apparatus as set forth in any one of claims 1 to 8 further including turret means (32b) for holding a plurality of tools to machine each of the workpieces in turn, means for supporting said turret means (32b) for movement along a path extending parallel to the spindle axis between a retracted position adjacent to said spindle means and an extended position in which at least a portion of said turret means (32b) is disposed beneath one of said conveyor sections (50b; Figure 10). An apparatus as set forth in any one of claims 1 to 9, wherein the opening (56) in the shield means (58) fit closely about the outer contour of said workpiece loading and unloading means (46) when the second gripper (118) is in axial alignment with the spindle axis (28).

Inventors: VOELKERDING, BRUCE D.
Applicants: THE WARNER AND SWASEY COMPANY
Application year: 1987
Main classification: B23Q7
IPC codes: B23Q11, B23B3, B23Q7