Heat stable fluorinated polyorganosiloxane compositions

Abstract: Polyorganosiloxane gels exhibiting a resistance to discoloration and hardening at temperatures of 100°C and above can be prepared by the reaction of a polydiorgano­ siloxane containing silicon-bonded fluorinated hydrocarbon radicals with an organohydrogensiloxane containing at least three silicon-bonded hydrogen atoms per molecule in the presence of a platinium containing catalyst. The resistance to heat induced hardening and discoloration is achieved by preparing the polydiorganosiloxane by the ammonia catalyzed polymerization of at least one cyclic fluorine-containing diorganosiloxane followed by reaction of the resultant silanol terminated polymer with a hexaorganodisilazane containing a vinyl radical bonded to each of the two silicon atoms. The reactants preferably contain 3,3,3-trifluoro­ propyl radicals to achieve a resistance to softening and/or solubilization of the cured gel in the presence of hydrocarbon fuels.

Description: This invention relates to curable polyorganosiloxane compositions. More particularly, this invention relates to fluorinated polyorganosiloxane compositions that cure by a hydrosilation reaction to yield thermally stable gels exhibiting a resistance to solubilization in liquid hydrocarbons. The term "polyorganosiloxane gel" typically defines a class of elastomeric, readily deformable materials exhibiting a surface hardness of below about 20 on the Shore 00 durometer scale. The hardness value of many gels is too low to be measured on this scale, and is often expressed as the depth to which a penetrometer probe of specified dimensions will penetrate or deflect the surface of the gel under a given loading. United States Patent No. 3,020,206, which issued to Nelson on February 6, 1962, discloses organosiloxane gels that are reaction products of mixtures consisting essentially of an organosiloxane having repeating units of the formulae RViSiO, R₂SiO and CH₃R₂SiO 0.5 , and a liquid organohydrogensiloxane of the general formula HRCH₃SiO(R₂SiO) n SiCH₃RH where each R individually represents a methyl or phenyl radical, Vi represents vinyl, the value of n is such that the viscosity of the material does not exceed 0.1 m²/sec. at 25°C., and at least 0.174 mole percent of the units in the organosiloxane are RViSiO. The mixture also includes a platinum catalyst and contains an average of from 1.4 to 1.8 gram atoms of silicon-bonded hydrogen per gram molecular weight of organosiloxane and at least one RViSiO unit for each silicon-bonded hydrogen atom. In accordance with the teaching of Nelson, an organosiloxane containing vinyl radicals at non-terminal positions is reacted with an organohydrogensiloxane containing silicon-bonded hydrogen atoms only at the terminal positions. United States Patent No. 4,072,635, which issued to Jeram on February 7, 1978 teaches preparing organosiloxane gels from reactants similar to those disclosed in the aforementioned Nelson patent, with the exception that vinyl radicals and silicon-bonded hydrogen atoms can be located at both terminal and non-terminal positions in the organosiloxane and organohydrogensiloxane, respectively. United States Patent No. 4,374,967, which issued to Brown, Lee and Maxson on February 22, 1983, describes dielectric silicone gels capable of remaining in the amorphous, non-crystalline phase at extremely low temperatures in the order of -120°C. The gels are reaction products of 1) a polyorganosiloxane containing specified concentrations of monomethylsiloxy, dimethylsiloxy, trimethylsiloxy and dimethylvinylsiloxy units, 2) an organohydrogensiloxane and 3) a platinum catalyst. The unique physical and chemical properties of polyorganosiloxane gels make them desirable as coatings and encapsulants for electrical and electronic devices to protect these devices from moisture, other contaminants and mechanical abuse, all of which can cause the device to malfunction or become inoperative. Organosiloxane gels can also be used to coat or encapsulate printed circuit boards and other substrates on which are mounted electronic components such as solid state devices and integrated circuits. In some instances, the circuit board is intended to be repairable by identifying and replacing defective component(s) rather than the entire circuit board. If the components and associated substrate on which the components are mounted were coated or encapsulated with a gel, the gel would have to be self-healing following removal of the probe of a voltmeter or other device used to identify the defective component(s). When this has been accomplished, a portion of the gel is cut away to permit replacement of the defective component, following which the new component is encapsulated with additional gel. To be useful in this application, a gel must remain sufficiently clear to allow visual inspection of the components and soft enough to be cut away from the substrate to permit replacement of the defective component(s). Electronic components associated with electronic ignition and emission control systems of automobiles and other vehicles powered by internal combustion engines are often located in the engine compartment of the vehicle where they are exposed to hydrocarbon fuels, lubricating fluids and temperatures of at least 100°C. The introduction of fluorinated hydrocarbon radicals into a polyorganosiloxane to impart resistance to swelling and/or solubilization by the liquid hydrocarbons present in gasoline and other fuels is disclosed in United States Patent No. 2,979,519, which issued to Pierce et al. on April 11, 1961 and in United States Patent No. 3,719,619, which issued to Brown on April 20, 1965. One class of polyorganosiloxane gels is prepared by reacting a liquid polydiorganosiloxane containing silicon-bonded vinyl or other ethylenically unsaturated hydrocarbon radicals at each of the two terminal positions with a liquid organohydrogensiloxane containing an average of more than two silicon-bonded hydrogen atoms per molecule in the presence of a platinum catalyst. To achieve the physical properties characteristic of a gel the molar ratio of silicon-bonded hydrogen atoms to vinyl or other ethylenically unsaturated hydrocarbon radical is typically between 0.5 and 1.0. Vinyl terminated polydiorganosiloxanes are often prepared by the polymerization of cyclic diorganosiloxanes containing an average of three or four R₂SiO units per molecule. In this formula, each R individually represents a substituted or unsubstituted monovalent hydrocarbon radical that contains substantially no ethylenic unsaturation. The polymerization is conducted in the presence of a catalytic amount of an acidic or basic material. Suitable catalysts should be soluble in the reaction mixture and include acids such as sulfuric acid and the organosulfonic acids and basic materials such as the alkali metal hydroxides and alkali metal silanolates. The production of hydroxyl terminated polydiorganosiloxanes containing from 2 to 250 or more repeating units per molecule by the reaction of cyclic diorganosiloxanes or linear polydiorganosiloxanes under superatmospheric pressure in the presence of ammonia as the catalyst is disclosed in United States Patent No. 3,046,293, which issued to Pike on July 24, 1962. If it is desired to prepare a diorganovinylsiloxy terminated polydiorganosiloxane using a relatively strong acid or base catalyst, a disiloxane of the general formula (R′₂ViSi)₂O is included in the polymerization reaction mixture together with the cyclic diorganosiloxane. Alternatively, the hydroxyl terminated polymer obtained from the polymerization of at least one cyclic diorganosiloxane is reacted with a hexaorganodisilazane of the general formula (R′₂ViSi)₂NH. In the foregoing formulae, R′ represents a hydrocarbon radical free of ethylenic unsaturation and Vi represents a vinyl radical. Prior art references typically disclose but do not exemplify gels formed by a hydrosilation reaction between a vinyl-containing fluorinated polyorganosiloxane and an organohydrogensiloxane. The present inventors found that when conventional non-volatile acidic or basic catalysts of the prior art are used to prepare diorganovinylsiloxy terminated polydiorganosiloxanes wherein at least 75 mole percent of the repeating units contain a fluorinated hydrocarbon radical such as 3,3,3-trifluoropropyl bonded to silicon, the gels prepared by reacting these polymers with an organohydrogensiloxane often discolor and harden during relatively short exposures to temperatures of 100°C. and above. Some gels discolor during curing. United States Patent No. 4,122,246, which issued to Sierawski on October 24, 1978, teaches preventing the discoloration of gels during aging. The composition for preparing the gel contains 1) a polyorganosiloxane containing an average of about two vinyl radicals per molecule and an average of from 2 to 2.03 hydrocarbon or fluoroalkyl radicals per silicon atom; 2) an organosilicon compound having an average of at least 3 silicon-bonded hydrogen atoms per molecule; 3) a polysiloxane having at least one silicon-bonded hydroxyl radical per molecule, at least two silicon-bonded vinyl radicals per molecule, and an average of less than 15 silicon atoms per molecule; and 4) a silane having at least one silicon-bonded epoxy-substituted organo group, at least one silicon-bonded alkoxy group having less than 5 carbon atoms per group; and 5) a platinum catalyst. The combined weights of ingredients 3) and 4) are less than 1.5 weight percent of the composition and the molar ratio of silicon-bonded hydrogen atoms in 2) to vinyl radicals in 1) is less than 1. The gel obtained by curing the composition exhibits a penetration of from 2 to 60 millimeters measured using a Precision Universal Penetrometer. To achieve the desired resistance to discoloration ingredients 1), 3), and 4) must be combined before being blended with the remaining ingredients of the composition. Following the teaching of Sierawski to prepare a gel that is resistant to discoloration upon aging is less than desirable because of the two additional ingredients required, which increases the cost of the curable composition. In addition, Sierawski does not address the problem of hardening that has been observed when fluorinated polyorganosiloxane gels are heated at temperatures of 100°C and above. GB-A-2 096 631 describes solvent-resistant room temperature vulcanizable silicone rubber compositions comprising: (A) a mixture composed of (i) a vinyl-containing base polymer of the formula: where Vi is vinyl, R is alkyl of from 1 to 8 carbon atoms or phenyl, R¹ is perfluoroalkyl of from 1 to 8 carbon atoms, R² is perfluoroalkylidene of from 1 to 8 carbon atoms, x and y are each at least 1, q is 0 or no more than 0.01 times y, the viscosity of the polymer varies from 1,000 to 200,000 centipoise at 25°C and the concentration of siloxy units taken y times varies from 5 to 98 mole percent; and (ii) a platinum catalyst, and (B) alone, or in admixture with base polymer (i), (iii) a cross-linking polymer selected from (a) a resin having and SiO₂ units where the R to Si ratio varies from 1.0 to 2.7; (b) a resin having SiO₂ units and RR³SiO units where the R to Si ratio varies from 1.2 to 2.7; (c) a polymer of the formula: where R and R' are as previously defined, s is at least 1, t and z may be zero or a positive integer and the viscosity of the polymer caries from 10 to 1,000 centipoise at 25°C , where the concentration of siloxy units taken t times varies from 0 to 75 mole percent, and R³ is alkyl of 1 to 8 carbon atoms, or -CH₂CH₂R¹, or a mixture of (a), (b) and (c), the total composition (A) and (B) comprising per 100 parts by weight of base polymer (i), from 0.1 to 50 parts per million of platinum catalyst (ii), and from 1 to 50 parts of cross-linking polymer (iii). One object of this invention is to provide fluorine-containing polyorganosiloxane compositions that can be cured to yield gels exhibiting a resistance to discoloration and hardening when heated, and to do so without requiring reactants other than a vinyl containing polydiorganosiloxane, an organohydrogen siloxane and a curing catalyst. It has now been found that polyorganosiloxane gels exhibiting a resistance to discoloration and hardening at temperatures of 100°C and above can be prepared by the reaction of a polydiorganosiloxane containing silicon-bonded fluorinated hydrocarbon radicals with an organohydrogen-siloxane containing at least three silicon-bonded hydrogen atoms per molecule in the presence of a platinum containing catalyst. The resistance to heat induced hardening and discoloration is achieved by preparing the polydiorganosiloxane by the ammonia catalyzed polymerization of at least one cyclic fluorine-containing diorganosiloxane followed by reaction of the resultant silanol terminated polymer with a hexaorganodisilazane containing a vinyl radical bonded to each of the two silicon atoms. In a preferred embodiment, the reactants contain 3,3,3-trifluoropropyl radicals to achieve a resistance to softening and/or solubilization of the cured gel in the presence of hydrocarbon fuels. This invention provides an organosiloxane composition curable to a clear, thermally stable fluorosilicone gel, which comprises preparing a liquid diorganovinylsiloxy-terminated polydiorganosiloxane homopolymer or copolymer (A) represented by the general formula: where R represents a monovalent hydrocarbon radical having from 1 to 20 carbon atoms, R' represents the radical RfCH₂CH₂-, where Rf represents a monovalent perfluorinated hydrocarbon radical containing from 1 to 10 carbon atoms, Vi represents a vinyl radical, the sum of n and p corresponds to a molecular weight equivalent to a viscosity of from 0.2 x 10⁻³ to 0.01 m.²/sec. at 25°C, and the value of n is from 0 to 3p , by polymerizing at least one cyclic diorganosiloxane followed by reaction of the resultant liquid silanol terminated polydiorgano siloxane with at least a stoichiometric amount of a hexaorganodisilazane, wherein a vinyl radical is bonded to each of the two silicon atoms, in the presence of ammonia at a temperature of from 25 to 100°C and under superatmospheric pressure, preparing a liquid fluorine-containing organohydrogen siloxane (B) having an average of more than two silicon-bonded hydrogen atoms per molecule and either containing repeating units of the formulae HSiO 1.5 , R''HSiO and/or R''₂HSiO 0.5 , where R'' is a monovalent hydrocarbon radical containing from 1 to 20 carbon atoms or a fluorinated hydrocarbon radical of the formula RfCH₂CH₂ as defined for ingredient (A), or being a cyclic compound containing diorganosiloxane and organohydrogen-siloxane units or a compound of the formula Si(OSiR''₂H)₄, where R'' is as defined above, wherein at least a portion of the radicals represented by R'' is identical to the majority of the hydrocarbon radicals present in said ingredient (A) to ensure compatibility between the ingredients (A) and (B); and blending together at room temperature said ingredients (A) and (B), in a molar ratio of silicon-bonded hydrogen atoms per vinyl radical present in said composition of from 0.5 to 1, and a platinum-containing catalyst (C) in an amount equivalent to at least one part by weight of platinum per one million parts by weight of curable composition, optionally together with an inhibitor in an amount of at least one mole of inhibitor per mole of platinum. 1. The vinyl-Terminated Polydiorganosiloxane The ingredient believed responsible for the heat induced discoloration and hardening exhibited by prior art fluorosilicone gels cured by a hydrosilation reaction is the vinyl terminated fluorine-containing polydiorganosiloxane. Data in accompanying examples indicate that the catalyst used to polymerize the cyclic diorganosiloxane(s) from which these polymers are prepared affects the thermal stability of gels prepared using the polymers. The reason for this is not fully understood; however, the present inventors have discovered that heat stability of the gel is considerably improved when ammonia is used as the catalyst to polymerize the cyclic diorganosiloxane. No teaching in the prior art discloses or even suggests using ammonia in preference to the large number of other prior art polymerization catalysts to avoid heat induced discoloration of fluorosilicone gels. Ammonia is a relatively weak catalyst when compared to mineral acids, organosulfonic acids and basic compounds such as potassium hydroxide and the alkali metal silanolates. The reactant used to convert the resultant silanol terminated polydiorganosiloxane to a vinyl terminated polymer should, therefore, be capable of reacting in the presence of relatively weak catalysts. Hexaorganodisilazanes wherein each of the two silicon atoms is bonded to a vinyl radical will react under these conditions and are therefore the reactants of choice for preparing the vinyl terminated fluorinated polydiorganosiloxanes referred to hereinafter as ingredient A. Methods for polymerizing cyclic diorganosiloxanes to liquid silanol terminated polydiorganosiloxanes using a variety of catalysts are sufficiently well described in the literature that a detailed description in this specification is not necessary. When ammonia is used as the catalyst, the polymerization reaction of the cyclic diorganosiloxane is typically conducted at temperatures of from 25 to 100°C. and under superatmospheric pressure until the desired molecular weight is achieved. Ingredient A can be either a homopolymer or a copolymer and is represented by the general formula where R represents a monovalent hydrocarbon radical, R' represents the radical RfCH₂CH₂ - where Rf represents a monovalent perfluorinated hydrocarbon radical containing from 1 to 10 carbon atoms, Vi represents a vinyl radical, the sum of n and p typically represents a molecular weight equivalent to a viscosity of from 0.2 x 10⁻³ to 0.01 m.²/sec. at 25°C and the value of n can be from 0 to 3p . The radical represented by R can contain from 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, and includes alkyl, cycloalkyl and aromatic radicals. The value of n is preferably from 0 to p. Alkyl radicals containing from 1 to 4 carbon atoms and phenyl are preferred based on the availability of the corresponding cyclic diorganosiloxanes used to prepare ingredient A. Preferably, R is methyl, phenyl or a combination of methyl and phenyl, R' is 3,3,3-trifluoropropyl and the value of n is 0. Ingredient A is represented in the foregoing formula as a linear molecule. It will be understood, however, that in actuality some of the molecules may contain branched units resulting from small amounts of trifunctional reactants present as impurities in the cyclic diorganosiloxanes used to prepare ingredient A. Ingredient A can be a single polydiorganosiloxane species or a mixture containing two or more polydiorganosiloxanes of different molecular weights, so long as the viscosity of the mixture is within the aforementioned limits. 2. The Curing Agent (Ingredient B) The polydiorganosiloxane component (ingredient A) is cured by a hydrosilation reaction between the vinyl radicals of this ingredient and the silicon-bonded hydrogen atoms of the organohydrogensiloxane, referred to hereinafter as ingredient B. Ingredient B contains an average of more than two silicon-bonded hydrogen atoms per molecule. It generally contains an average of from 3 up to 20 silicon atoms per molecule and exhibits a viscosity of up to 10 Pa·s at 25°C. Ingredient B can contain repeating units of the formulae HSiO 1.5 , R''HSiO and/or R''₂HSiO 0.5 . The molecules of ingredient B can also include one or more monoorganosiloxane, diorganosiloxane, triorganosiloxy and/or SiO₂ units that do not contain silicon-bonded hydrogen atoms. In these formulae, R'' is a monovalent hydrocarbon radical containing from 1 to 20 carbon atoms or a fluorinated hydrocarbon radical selected from the same group as the R' radical of ingredient A. Alternatively, ingredient B can be a cyclic compound containing diorganosiloxane and organohydrogensiloxane units or a compound of the formula Si(OSiR''₂H)₄. To ensure compatibility between ingredients A and B, at least a portion of the radicals represented by R'' should be identical to the majority of the hydrocarbon radicals present in ingredient A. When ingredient A is the preferred polydiorganosiloxane containing methyl-3,3,3-trifluoropropylsiloxane units, at least a portion of the R'' radicals should represent 3,3,3-trifluoropropyl radicals. Most preferably, ingredient B is a linear dimethylhydrogensiloxy terminated polyorganosiloxane containing from one to about three repeating units per molecule, all of which correspond to the general formula where R''' represents 3,3,3-trifluoropropyl and Me represents methyl. The molecular weights of ingredients A and B together with the number and distribution of the silicon-bonded hydrogen atoms in ingredient B will determine the location of crosslinks in the cured gel. The concentration of crosslinks per unit area is often referred to as the "crosslink density" and determines certain physical properties of the cured gel, particularly hardness and resiliency. The particular types and amounts of ingredients A and B yielding a desired combination of physical properties can readily be determined by routine experimentation with a knowledge of this invention. The molar ratio of silicon-bonded hydrogen atoms to vinyl or other ethylenically unsaturated hydrocarbon radicals present in the curable compositions of this invention is a major factor in determining the properties of the cured gel. As disclosed hereinbefore, a preferred type of organosiloxane gel is prepared from curable compositions containing a stoichiometric excess of vinyl radicals relative to silicon-bonded hydrogen atoms. In the present compositions, the number of silicon-bonded hydrogen atoms per vinyl radical is typically from 0.5 to 1. The preferred ratio for a given composition will be determined at least in part by the average molecular weight of ingredient A and the type of organohydrogensiloxane curing agent. 3. The Platinum Containing Catalyst and Optional Inhibitor Hydrosilation reactions are typically conducted in the presence of a catalyst that is a platinum group metal or a compound of such a metal. Platinum compounds such as hexachloroplatinic acid, and particularly complexes of these compounds with relatively low molecular weight, liquid vinyl-containing organosiloxane compounds, are preferred catalysts because of their high activity and compatability with the organosiloxane reactants. These complexes are described in United States Patent No. 3,419,593 that issued to David N. Willing on December 31, 1968. Complexes wherein the silicon-bonded hydrocarbon radicals are vinyl and either methyl or 3,3,3-trifluoropropyl are particularly preferred because of their ability to catalyze a rapid curing of the elastomer at temperatures of at least 70°C. A particularly preferred catalyst of this type is the complex formed by reacting hexachloroplatinic acid with a liquid dimethylvinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane. The platinum-containing catalyst can be present in an amount equivalent to as little as one part by weight of platinum per one million parts of curable composition. Catalyst concentrations equivalent to from 3 to 10 parts of platinum per million of curable composition are preferred to achieve a practical curing rate. Higher concentrations of platinum provide only marginal improvements in curing rate, and are, therefore, economically unattractive, particularly when the preferred catalysts are used. Mixtures containing all of the foregoing reactants may begin to cure at room temperatures of about 25°C. To obtain a longer working time or "pot life" once all of the ingredients have been blended, the activity of the catalyst at room temperature can be retarded or suppressed by the addition of one of the known platinum catalyst inhibitors. One class of inhibitors includes the acetylenic compounds disclosed in United States Patent No. 3,445,420, which issued on May 20, 1969 to Kookootsedes et al. Acetylenic alcohols such as 2-methyl-3-butyn-2-ol constitute a preferred class of inhibitors that will suppress the activity of the catalyst at 25°C. Compositions containing these catalysts typically require heating at temperatures of 70°C or above to cure at a practical rate. An increase in the pot life of a curable composition can also be achieved using an olefinically substituted siloxane of the type described in United States Patent No. 3,989,667, which issued on November 2, 1976 to Lee and Marko. Cyclic methylvinylsiloxanes are preferred. Inhibitor concentrations as low as one mole of inhibitor per mole of platinum will in some instances impart satisfactory storage stability and cure rate. In other instances, inhibitor concentrations of up to 500 moles of inhibitor per mole of platinum are required. The optimum concentration for a given inhibitor in a given composition can readily be determined by routine experimentation. To maximize the resistance of the present compositions against heat induced discoloration and hardening, the concentrations of inhibitor and platinum catalyst should be as low as possible, consistent with a reasonably rapid cure rate. 4. Preparation of the Curable Compositions The curable compositions of this invention can be prepared by blending together all of the ingredients at room temperature. Compositions containing one of the aforementioned platinum catalyst inhibitors can be stored at conventional room temperatures of about 25°C for a few hours, or in some cases days, without curing to any substantial extent. When it is desired to store the curable composition for longer periods, it should be packaged in two parts. Part I of a two part composition will typically include a portion of the total amount of ingredient A, the liquid polydiorganosiloxane and the platinum-containing catalyst. Part II contains the remaining portion of ingredient A, the organohydrogensiloxane (ingredient B) and any catalyst inhibitor. Parts I and II each typically exhibit viscosities of from 0.5x10⁻³ to 2.0x10⁻³ m²/sec. at 25°C. Preferably, a curable composition is prepared by blending together substantially equal volumes of parts I and II. Irrespective of the method by which the present compositions are prepared, they are cured by allowing all of the ingredients to react at ambient or elevated temperature. Compositions containing a catalyst inhibitor typically require heating to temperatures in excess of 70°C to achieve a fully cured state within a reasonable time interval, usually from several minutes to an hour. The fluorine containing polysiloxane gels prepared by curing the present compositions are relatively soft, clear and colorless, and remain so following prolonged exposure to temperatures from 100 to 150°C. The hardness of the gels can be expressed as a penetration value, which is the distance to which a probe of specified dimensions will penetrate or deflect the surface of the gel under a specified loading. A penetrometer is often used to measure this value. A preferred class of cured gels prepared using the present compositions exhibit penetration values of from 2 to 8 mm. As discussed hereinabove the present gels are particularly suitable for coating or encapsulating solid state electronic devices and substrates on which these devices are mounted. Because the gels will not harden or discolor at temperatures in excess of 100°C and are not swollen and/or dissolved by hydrocarbon fuels, devices coated with the present gels can be installed in the engine compartments of automobiles and other vehicles. The following examples describe a preferred curable composition of this invention and demonstrate the resistance to hardening and discoloration exhibited by the cured gel relative to gels prepared using polydiorganosiloxanes obtained by the polymerization of 2,4,6-trimethyl-2,4,6-tris-(trifluoropropyl)cyclotrisiloxane in the presence of conventional acid and base polymerization catalysts. The examples should not be interpreted as limiting the scope of the invention defined in the accompanying claims. All parts and percentages disclosed in the examples are by weight unless otherwise indicated. Example 1 This example describes a curable composition of this invention wherein the polydiorganosiloxane was prepared using ammonia as the polymerization catalyst. A curable composition was prepared by blending the following ingredients to homogeneity. As ingredient A, 193 parts of a dimethylvinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane containing 1.05% of vinyl radicals and exhibiting a viscosity of 1.4 x 10⁻³ m²/sec. Ingredient A had been prepared by the ammonia catalyzed polymerization of 2,4,6-trimethyl-2,4,6-tris(3,3,3-trifluoropropyl)cyclotrisiloxane. The polymerization was catalyzed by ammonia, and was conducted in a sealed reactor under a pressure of 207 kPa and at a temperature of 50°C for 4 hours. The resultant silanol terminated polydiorganosiloxane was reacted with sym-tetramethyldivinyldisilazane. As ingredient B, 6.5 parts of an organohydrogensiloxane curing agent represented by the average formula where Me represents a methyl radical, Prf represents a 3,3,3-trifluoropropyl radical, the average value of x is between 1 and 3, inclusive, and the silicon-bonded hydrogen content is 0.67%. As ingredient C, 0.15 part of a complex prepared by the reaction of hexachloroplatinic acid with a liquid dimethylvinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane; and as a catalyst inhibitor, 0.13 part of 2-methyl-3-butyn-2-ol. Ingredient C contained 0.67% platinum. The molar ratio of silicon-bonded hydrogen atoms to vinyl radicals in the composition was 0.58. A 50 gram portion of the resultant mixture was deaired under reduced pressure, poured into a wide mouth container and cured by heating it for one hour at 150°C. The cured gel layer was 2 cm. thick. The penetration value of the gel was measured using a penetrometer manufactured by the Precision Scientific Company, catalog No. 73,510. The standard cones supplied with the instrument were replaced with a brass head measuring 6.350 mm. in diameter, 4.762 mm. in height and having a flat bottom and rounded edges. The total weight of the shaft and head was 19.5 grams. The penetration value of the cured gel was 3.7 mm. The gel sample was then heated in an oven for 7 days at a temperature of 125°C. At the end of this period, the penetration value of the gel was substantially unchanged (3.5mm), and the gel was clear and colorless. Example 2 (Comparison Example) This example demonstrates the poor heat stability of a fluorinated polyorganosiloxane gel prepared using a polydiorganosiloxane obtained using trifluoromethanesulfonic acid as the polymerization catalyst. A curable composition was prepared using ingredients A', B, C and a platinum catalyst inhibitor. Ingredients B, C, and the inhibitor are described in the preceding Example 1. Ingredient A', a dimethylvinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane, is outside the scope of this invention. Ingredient A' was prepared by the polymerization of 2,4,6-trimethyl-2,4,6-tris(3,3,3-trifluoropropyl)cyclotrisiloxane in the presence of a catalytic amount of trifluoromethanesulfonic acid, followed by reaction of the resultant silanol terminated polydiorganosiloxane with symtetramethyldivinyldisiloxane. The polymer exhibited a viscosity of 5.5 x 10⁻⁴ m²/sec. 192 parts of ingredient A', 7.5 parts of ingredient B, 0.15 part of ingredient C and 0.13 part of 2-methyl-3-butyn-2-ol were blended to homogeneity, deaired and cured as described in the preceding Example 1. The molar ratio of silicon-bonded hydrogen atoms to vinyl radicals in the curable composition was 0.65. The cured gel was light amber in color whereas the initial curable composition was colorless. The penetration value of the cured gel was 8.3 mm, measured as described in the preceding Example 1. After heating the gel in an oven for seven days at a temperature of 125°C., it became darker in color and the penetration value decreased to 0.9 mm., indicating that the gel hardened considerably during this period. Example 3 (Comparison Example) This example demonstrates the poor heat stability of a fluorinated polyorganosiloxane gel prepared using a polydiorganosiloxane obtained using lithium silanolate as the polymerization catalyst. A curable composition was prepared using ingredients B, C and the inhibitor described in the preceding Example 1. Ingredient A″, a dimethylvinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane, is outside the scope of this invention. Ingredient A″, was prepared by the polymerization of 2,4,6-trimethyl-2,4,6-tris(3,3,3-trifluoropropyl)cyclotrisiloxane in the presence of a catalytic amount of lithium silanolate (1 mole of lithium per 5000 moles of silicon), followed by reaction of the resultant silanol terminated polydiorganosiloxane with dimethylvinylsilanol. The final polymer exhibited a viscosity of 2.4 x 10-3 m²/sec at 25°C. 97.39 parts of ingredient A″, 2.39 parts of ingredient B, 0.2 part of ingredient C and 0.02 part of 2-methyl-3-butyn-2-ol were blended to homogeneity, deaired and cured as described in the preceding Example 1. The penetration value of the cured gel was 5.0 mm, and was measured as described in the preceding Example 1. A hard skin formed after heating the cured gel in an oven for 24 hours at a temperature of 125°C.

Claims: A process for making an organosiloxane composition curable to a clear, thermally stable fluorosilicone gel, which comprises preparing a liquid diorganovinylsiloxy-terminated polydiorganosiloxane homopolymer or copolymer (A) represented by the general formula where R represents a monovalent hydrocarbon radical having from 1 to 20 carbon atoms, R' represents the radical RfCH₂CH₂-, where Rf represents a monovalent perfluorinated hydrocarbon radical containing from 1 to 10 carbon atoms, Vi represents a vinyl radical, the sum of n and p corresponds to a molecular weight equivalent to a viscosity of from 0.2 x 10⁻³ to 0.01 m.²/sec. at 25°C, and the value of n is from 0 to 3p , by polymerizing at least one cyclic diorganosiloxane followed by reaction of the resultant liquid silanol terminated polydiorgano siloxane with at least a stoichiometric amount of a hexaorganodisilazane, wherein a vinyl radical is bonded to each of the two silicon atoms, in the presence of ammonia at a temperature of from 25 to 100°C and under super-atmospheric pressure, preparing a liquid fluorine-containing organohydrogen siloxane (B) having an average of more than two silicon-bonded hydrogen atoms per molecule and either containing repeating units of the formulae HSiO 1.5 , R''HSiO and/or R''₂HSiO 0.5 , where R'' is a monovalent hydrocarbon radical containing from 1 to 20 carbon atoms or a fluorinated hydrocarbon radical of the formula RfCH₂CH₂ as defined for ingredient (A), or being a cyclic compound containing diorganosiloxane and organohydrogen-siloxane units or a compound of the formula Si(OSiR''₂H)₄, where R'' is as defined above, wherein at least a portion of the radicals represented by R'' is identical to the majority of the hydrocarbon radicals present in said ingredient (A) to ensure compatibility between the ingredients (A) and (B); and blending together at room temperature said ingredients (A) and (B), in a molar ratio of silicon-bonded hydrogen atoms per vinyl radical present in said composition of from 0.5 to 1, and a platinum-containing catalyst (C) in an amount equivalent to at least one part by weight of platinum per one million parts by weight of curable composition. A process according to Claim 1, for making a two-part composition, wherein (I) a proportion of said ingredient A and the platinum-containing catalyst are blended together to constitute Part I of said two-part composition; and (II) the remaining portion of Ingredient A, Ingredient B and any catalyst inhibitor used are blended together to constitute Part II of said two-part composition, Parts (I) and (II) each exhibiting viscosities of from 0.5 x 10⁻³ to 2.0 x 10⁻³ m²/s at 25°C. A process according to Claim 1 or 2, wherein R contains from 1 to 10 carbon atoms and the value of n is from O to p . A composition according to Claim 1 or 2, wherein R is methyl or phenyl, Rf is 3,3,3-trifluoropropyl, n is 0 and the platinum-containing catalyst is the reaction product of hexachloroplatinic acid and a liquid diorganovinylsiloxy terminated poly(methyl-3,3,3-trifluoropropyl)siloxane. A process according to Claim 1 or 2, wherein R is methyl, the said hexaorganodisilazane is sym-tetramethyldivinyldisilazane, and the organohydrogensiloxane (B) is represented by the average formula where Me represents methyl, Prf represents 3,3,3-trifluoropropyl, and the average value of x is from 1 to 3, inclusive. A process according to Claim 1 or 2, wherein said cyclic diorganosiloxane is 2,4,6-trimethyl-2,4,6-tris(3,3,3,-trifluoropropyl)cyclotrisiloxane. A process according to Claim 1 or 2, wherein ingredient A contains methyl-3,3,3,-trifluoropropyl siloxane units and at least a proportion of the R'' radicals are 3,3,3,-trifluoropropyl radicals. A process according to Claim 1 or 2, wherein ingredient B is a linear dimethylhydrogensiloxy terminated polyorganosiloxane containing from one to three repeating units per molecule, all of which correspond to the general formula where R''' represents 3,3,3-trifluoropropyl and Me represents methyl. A process according to Claim 1 or 2, wherein said composition includes a platinum catalyst inhibitor in an amount of at least one mole of inhibitor per mole of platinum present.

Inventors: BENDITT KATHLEEN FRANCES, MAXSON MYRON TIMOTHY, BENDITT, KATHLEEN FRANCES, MAXSON, MYRON TIMOTHY
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1987
Main classification: C08L83
IPC codes: C08L83, C08G77