Novel iodine-containing compound and preparation thereof

Abstract: An iodine-containing compound consisting of at least two repeating units selected from the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are each 0 or a positive integer and satisfy the following equations: 2 ≦ a+b+c+d+e+f ≦ 200 and 1 ≦ a+c+d+f and an iodine atom at at least one end of a molecule, which can provide a block copolymer which is useful as a grease.

Description: Field of the Invention The present invention relates to a novel iodine-containing compound and a process for preparing the same. More particularly, it relates to a novel halogen-containing polyether compound which has an iodine atom at at least one end of a molecule and a process for preparing the same. A fluorine-containing block copolymer comprising repeating units derived from said halogen-containing compound can be prepared therefrom. Description of the Prior Art A linear polyether is known comprising repeating units of the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are each 0 or a positive integer and satisfy the following equations: 2 ≦ a+b+c+d+e+f ≦ 200 and 1 ≦ a+c+d+f (cf. Japanese Patent Kokai Publication Nos. 137928/1985, 202122/1985 and 113616/1986 and EP-A-0148482). However, none of the publications discloses a compound comprising the above described repeating units and having an iodine atom at at least one end of a molecule or a process for preparing it. Japanese Patent Kokai Publication No. 3495/1978 or U.S.-A-4,158,678 discloses a fluorine-containing polysegmented polymer. However, any block copolymer comprising the above described repeating units has not been known. US-A-3,505,411 describes polyperfluorooxaalkylene polymers represented essentially by the formula wherein n is an integer from 2 to about 500, and a and b are integers totaling from 3 to about 20. SUMMARY OF THE INVENTION One object of the present invention is to provide a novel iodine-containing compound. Another object of the present invention is to provide a process for preparing said novel iodine-containing compound. DETAILED DESCRIPTION OF THE INVENTION According to one aspect of the present invention, there is provided a novel iodine-containing compound comprising at least two repeating units which may be the same or different selected from the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are each 0 or a positive integer and satisfy the following equations: 2 ≦ a+b+c+d+e+f ≦ 200 and 1 ≦ a+c+d+f and an iodine atom at at least one end of a molecule. The sequence of the repeating units is homo or random. The iodine-containing compound of the present invention is prepared by reacting a metal salt of a mono- or di-carboxylic acid comprising at least two repeating units which may be the same or different selected from the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are the same as defined above and iodine (I₂). Examples of the metal salt of such carboxylic acid are alkali metal salts (e.g. sodium salt, potassium salt, etc.) and copper group metal salts (e.g. copper salt, silver salt, etc.). When the carboxylate salt is a salt of monocarboxylic acid, the iodine-containing compound of the present invention has an iodine atom at one end of the molecule, and when the carboxylic salt is a salt of dicarboxylic acid, the iodine-containing compound of the present invention has iodine atoms at both ends of the molecule. At the end of the molecule, the iodine atom bonds to the molecule generally in the form of -CF₂CF₂I, although it may be bond to the molecule in other form such as -OCF₂I and -OCF₂CF₂CF₂I. The carboxylate salt to be used as a starting material can be prepared by converting the corresponding carboxylic acid comprising the above described repeating units into the salt by a conventional method. The carboxylic acid comprising the above described repeating units can be prepared by hydrolyzing an acyl fluoride compound comprising the above described repeating units and an acyl fluoride group at at least one end of the molecule which is disclosed in Japanese Patent Kokai Publication No. 113616/1986 and EP-A-0148482. When the iodine-containing compound of the present invention has one iodine atom at one molecular end, the other molecular end has an end group corresponding to a kind of an initiator which is used in the preparation of a polymer which comprises the above described repeating units. When 2,2,3,3-tetrafluorooxetane is ring opening polymerized, an acyl fluoride of the formula: R f COF wherein Rf is fluorine or a straight or branched fluoroalkyl group including a halogen-containing fluoroalkyl group such as CF₂ClCFClCF₂- is usually used as an initiator, although an initiator having a hydrocarbon chain such as CH₃CF₂COF and C₁₂H₂₅CF₂COF may be used. In addition to these mono-functional compounds, a polyfunctional compound of the formula: (COF)₂, CF₂(COF)₂ or R f '(COF)₂ wherein R f ' is a fluorine-containing alkylene group which may have hydrogen and/or chlorine at a position other than α and α' positions is known (cf. Japanese Patent Kokai Publication No. 137928/1985). When the monofunctional acyl fluoride is used as an initiator, one end of the molecule has a residue derived from the initiator, which is R f - in case of R f COF. When the polyfunctional acyl fluoride is used, both ends of the molecule are occupied by -CFO groups. The reaction of the carboxylate salt and iodine is carried out usually at a temperature of from 150 to 250°C, preferably from 180 to 230°C. The reaction is usually carried out in the presence of a solvent. Preferred examples of the solvent are 1,1,2-trichloro-1,2,2-trifluoroethane, tetrachlorodifluoroethane, Cl(CF₂CFCl)₂Cl and N(C₃F₇)₃. The reaction time varies with other reaction conditions such as reaction temperature, and is usually in a range from 1.5 to 15 hours. The ratio of the carboxylate salt and iodine is not critical. Preferably, 0.001 to 0.1 mole of said salt is used per mole of iodine. The reaction product is recovered from the reaction mixture by a per se conventional method, for example, by adding a solvent to the reaction mixture and filtering off insoluble materials followed by evaporation of the solvent. The iodine-containing compound of the present invention can be used as a prepolymer for the production of various block copolymers which are useful as a grease or wax. This is because the carbon-iodine bonding at the molecular end is relatively weak, and olefinic repeating units can be easily added by cleaving said bonding in the presence of a radical-generating source and an olefin. The block copolymer may be prepared by polymerizing at least one fluorine-containing olefin of the formula: CF₂=CXY wherein X and Y are the same as defined above in the presence of the iodinated compound described above and a radical-generating source. The iodinated compound to be used for the preparation of the block copolymer may be prepared by iodinating a known compound comprising at least one of the blocks (a) to (d). A compound comprising the block (a) is disclosed In Japanese Patent Kokai Publication Nos. 137928/1985, 202122/1985 and 113616/ 1986 and EP-A-0148482, a compound comprising the block (b) is disclosed in Japanese Patent Publication No. 45719/1974 and U.S.-A-3,250,807, a compound comprising the block (c) is disclosed in Japanese Patent Kokai Publication No. 189210/1983 and U.S.-A-4,499,249, and a compound comprising the block (d) is disclosed in "Telomerization", U.S. Naval Res. Lab. Rept. PB131910. The present invention will be illustrated by following Examples. Example 1 To F(CF₂CF₂CF₂O) n CF₂CF₂COOH (n = 26 on the average) (200 g, 4.46 x 10⁻² mole) in trichlorotrifluoroethane (100 ml), 80 ml of an aqueous solution of potassium hydroxide (containing 4.87 g of KOH) was added with stirring to form a potassium salt. It was confirmed that, in the IR spectrum, a peak for -C(=O)-OH at 1,770 cm⁻¹ completely shifted to a peak for -C(=O)-OK at 1,680 cm⁻¹. The obtained potassium salt was dried at 100°C under reduced pressure to form particles. Then, the particulate potassium salt (200 g, 0.044 mole) was dispersed in trichlorotrifluoroethane (600 ml) in a nitrogen stream followed by the addition of iodine (100 g, 0.39 mole). The mixture was heated at 200°C for 1.5 hours to iodinate the molecular end. While the unreacted potassium salt was in the particle form, the resulting product was a white opaque oil. In the IR spectrum, the peak for -C(=O)-OK at 1,680 cm⁻¹ disappeared and a peak for -CF₂CF₂I appeared at 910 cm⁻¹. ¹⁹F-NMR spectrum of the resulting oil had a chemical shift at -12.5 ppm, which indicated the formation of -OCF₂CF₂I. When the white opaque oil was dissolved in trichlorotrifluoroethane and kept standing at -20°C, the white material was precipitated to form a transparent supernatant. The precipitate was filtered off. From the filtrate, trichlorotrifluoroethane was evaporated off to give transparent F(CF₂CF₂CF₂O) n CF₂CF₂I (n = 26 on the average) (176 g). Example 2 To F(CF₂CF₂CF₂O) n CF₂CF₂COOH (n = 26 on the average) (87 g, 4.46 x 10⁻² mole), silver oxide (249 g, 1.07 x 10⁻² mole) and trichlorotrifluoroethane (120 ml) were added and reacted with stirring for 3 hours. It was confirmed that, in the IR spectrum, a peak for -C(=O)-OH at 1,770 cm⁻¹ shifted to a peak for -C(=O)-OAg at 1,680 cm⁻¹. The obtained silver salt was dried at 50°C under reduced pressure to form particles. Then, the particulate silver salt (101.0 g) was dispersed in trichlorotrifluoroethane (300 ml) followed by the addition of iodine (100 g, 0.39 mole). The mixture was heated at 170°C for 2 hours to iodinate the molecular end. Undissolved materials were filtered off. From the filtrate, trichlorotrifluoroethane was evaporated off to give F(CF₂CF₂CF₂O) n CF₂CF₂I (n = 26 on the average) (90.1 g). In the IR spectrum, the peak for -C(=O)-OAg at 1,680 cm⁻¹ disappeared and a peak for -CF₂CF₂I appeared at 910 cm⁻¹. ¹⁹F-NMR spectrum of the resulting compound had a chemical shift at -12.4 ppm, which indicated the formation of -OCF₂CF₂I. Example 3 To F(CF₂CF₂CF₂O) n CF₂CF₂COOH (n = 26 on the average) (260 g, 6.05 x 10⁻² mole) in methanol (1260 ml), sodium methoxide (4.90 g, 9.08 x 10⁻² mole) was added with stirring to form a sodium salt. It was confirmed that, in the IR spectrum, a peak for -C(=O)-OH at 1,770 cm⁻¹ completely shifted to a peak for -C(=O)-ONa at 1,680 cm⁻¹. The obtained sodium salt was dried at 100°C under reduced pressure to form particles. Then, the particulate sodium salt (261 g) was dispersed in Cl(CF₂CFCl) n' Cl (n′ = 2 on the average) (250 ml) followed by the addition of iodine (261 g, 0.03 mole). The mixture was heated at 240°C for 5.2 hours to iodinate the molecular end. After adding trichlorotrifluoroethane to the reaction mixture, undissolved materials were filtered off. From the filtrate, trichlorotrifluoroethane was evaporated off to give F(CF₂CF₂CF₂O) n CF₂CF₂I (n = 26 on the average) (54.0 g). In the IR spectrum, the peak for -C(=O)-ONa at 1,680 cm⁻¹ disappeared and a peak for -CF₂CF₂I appeared at 910 cm⁻¹. Example 4 To F(CF₂CF₂CF₂O) n CF₂CF₂COOH (n = 26 on the average) (50 g, 1.12 x 10⁻² mole), cuprous oxide (6.0 g, 4.19 x 10⁻² mole) was added with stirring in the presence of trichlorotrifluoroethane (50 ml) to form a copper salt. It was confirmed that, in the IR spectrum, a peak for -C(=O)-OH at 1,770 cm⁻¹ completely shifted to a peak for -C(=O)-OCu at 1,680 cm⁻¹. The obtained copper salt was dried at 100°C under reduced pressure to form particles. Then, the particulate copper salt (10.8 g) was dispersed in trichlorotrifluoroethane (50 ml) followed by the addition of iodine (10.2 g, 4.02 mole). The mixture was gradually heated to 210°C and kept at the same temperature for 2.0 hours to iodinate the molecular end. After adding trichlorotrifluoroethane to the reaction mixture, undissolved materials were filtered off. From the filtrate, trichlorotrifluoroethane was evaporated off to give F(CF₂CF₂CF₂O) n CF₂CF₂I (n = 26 on the average) (5.4 g). In the IR spectrum, the peak for -C(=O)-OCu at 1,680 cm⁻¹ disappeared and a peak for -CF₂CF₂I appeared at 910 cm⁻¹.

Claims: An iodine-containing compound comprising at least two repeating units which may be the same or different selected from the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are each 0 or a positive integer and satisfy the following equations: 2 ≦ a+b+c+d+e+f ≦ 200 and 1 ≦ a+c+d+f and an iodine atom at at least one end of a molecule. The iodine-containing compound according to claim 1, which has an iodine atom at one end of a molecule. The iodine-containing compound according to claim 1, which has an iodine atom at each of the molecular ends. A process for preparing the iodine-containing compound according to claim 1 which comprises reacting a metal salt of a mono- or di-carboxylic acid comprising at least two repeating units which may be the same or different selected from the formulae: -(CH₂CF₂CF₂O) a - -(CHClCF₂CF₂O) b - -(CCl₂CF₂CF₂O) c - -(CHFCF₂CF₂O) d - -(CFClCF₂CF₂O) e - -(CF₂CF₂CF₂O) f - wherein a, b, c, d, e and f are the same as defined above and iodine. The process according to claim 4, wherein the metal salt is an alkali metal salt. The process according to claim 4, wherein the metal salt is a copper group metal salt.

Inventors: FUJIWARA KOJI, TATEMOTO MASAYOSHI, YUTANI YUJI, FUJIWARA, KOJI, TATEMOTO, MASAYOSHI, YUTANI, YUJI
Applicants: DAIKIN IND LTD, DAIKIN INDUSTRIES, LIMITED
Application year: 1987
Main classification: C08G65
IPC codes: C10M107, C08G65, G11B5, C10M147, C10M155, C10M119, C10M169, C10M111, C08F293, C08L71, C08L53