AN IMPROVED LASER APPARATUS

Abstract: A laser device including a low divergence laser oscillator of the kind wherein an intra-cavity beam is propagated within an optical resonator along a resonator axis and within an oscillator portion of the volume of an active medium, and wherein a part of the intra-cavity beam intensity is coupled out of the oscillator by first outcoupling means as an extra-­ cavity beam, propagating along an optical path external to the optical resonator. The extra-cavity is reintro­ duced into the active medium as an expanded beam which undergoes amplification within the active medium, and then is coupled out of the device as an output beam. The extent of beam expansion is pre-determined so as to render the cross-sectional area of the expanded beam substantially greater than that of the oscillator por­ tion.

Description: FIELD OF THE INVENTION The present invention relates generally to a new optical configuration for laser sources, and more particularly to the design of a laser with a high-power (or high-energy) and low-divergence output beam. BACKGROUND OF THE INVENTION The increasing variety of laser applications in recent years has led to an increased demand for laser sources having properties suited to individual requirements. Among the properties which characterize these laser sources are the monochromatic nature of the light produced, its directionality, power and coherence. Difficulties arise in design of laser light sources because achievement of increased levels of some of these properties often presents inconsistent design constraints. An illustration of this problem can be seen in relation ot the design of a laser source for increased levels of power and directionality. A measure of the directionality of a laser light beam is its divergence-angle. In general terms, a laser system includes an active medium which is located within an optical resonator for producing an oscillator beam. In a stable laser resonator, a widely used method of achieving a low divergence, corresponding to a highly directional beam, is to introduce an aperture to narrow the oscillator beam. Such a resonator is described as having a small Fresnel number. This in turn means that the value of D²/L is small, where D is the diameter of the oscillator beam propagating inside the resonator and L is the resonator length. For example, the lowest divergence, corresponding to the diffraction-limit, is achieved when D²/L is of the order of magnitude of the wavelength of the laser. For a wavelength of 1 micron and a 1m long resonator, the diameter of the intracavity aperture which determines the width of the oscillator beam is therefore limited to about 1mm. However, with this small aperture, a narrow oscillator beam is produced during lasing action which utilises only a small portion of the volume of the active medium. As a result of the limited exploitation of the active medium volume, the output power is substantially reduced and the laser is inherently inefficient. It would therefore be desirable to have a laser which achieves a high output power by exploiting more of the active medium volume while still maintaining a low divergence and high efficiency. One solution that has been proposed for increased efficiency is to reduce the volume of the active medium through reduction of its diameter. This as the effect of increasing the proportion of the active medium volume which is utilised by the oscillator beam. This solution is used in some laser systems (e.g. He-Ne lasers and some CO₂ lasers). In solid-state lasers, however, the use of a thin rod (e.g. 1 or 2mm in diameter) to reduce the active medium volume is impractical because of mechanical strength considerations and because of poor coupling with the flashlamp used as the optical pumping source. A better solution for utilisation of the active medium is provided by the use of an unstable resonator. This method is described for example by Herbst et al in Optics Communications , volume 21, page 5 (1977). With this design, a very low divergence is obtained at a high output power and the whole volume of the active medium is utilised. An important drawback of this design, however, is the very high oscillation threshold which results in a low efficiency of the laser. Another solution to the active medium utilisation problem is based on the so-called "telescopic resonator" as described for example by Hanna et al in Optics Communications , volume 37, page 359 (1981). In this design, a beam expander is inserted into a stable resonator. On one side of the beam expander where the active medium is located, the oscillator beam is wide thereby utilising the whole volume of the active medium. On the other side of the beam expander, the oscillator beam is narrow thereby maintaining a small effective Fresnel number of the resonator. This approach provides a high power, low divergence output beam at a good efficiency. However, an inherent disadvantage of the design is the very high power density in the narrow oscillator beam which is liable to cause damage to optical components on that side of the beam expander. Still another prior art proposal for a solution to the active medium utilisation problem is found in the disclosure in U.S. Patent Specification No. 3,852,684 (Roess et at). This patent discloses a laser device for generating a laser beam having a fundamental mode, which device uses a portion of a laser active material as the oscillator and the remaining portion as an amplifier so that the energy stored in the laser material is fully exploited. The laser device comprises a laser active material, a pair of small mirrors designed to form an optical resonator utilising a portion of the laser active material with the remaining portion of the material being an amplifier portion. One of the pair of mirrors is partially transparent to the light so as to enable decoupling of the beam from the resonator. The device furthermore comprises a matching optical system including means for directing a laser beam decoupled from the optical resonator portion through the amplifier portion of the laser active material for amplification. Another prior proposal, similar to that of Roess, is to be found in U.S.Patent No. 4,276,519 (Marteau). Here, as with Roess, amplification is achieved and in consequence laser efficiency is improved. However in both cases power losses occur as a result of the fact that the expanded output beam, when returned to the active medium for amplification, is reflected along its output path so that at least a portion of it has to pass through the oscillator output mirror without 100% transmission. As a consequence, the high reflection losses in this output mirror substantially reduce the intensity of the expanded beam, thereby reducing the efficiency of the laser device. Whilst with such arrangements, by virtue of the fact that more of the volume of the active medium is used amplification is achieved, these designs suffer however, as indicated above, from losses inherent in the fact that return of the beam for amplification takes place through the partially transparent mirror. SUMMARY OF THE INVENTION It is accordingly a principal object of the present invention to overcome the above-mentioned disadvantages and provide a laser which is efficient, utilises a large-volume active medium and has a low divergence output beam. According to the present invention, there is provided a laser device including a low divergence laser oscillator of the kind wherein an intra-cavity beam is propagated within an optical resonator along a resonator axis and within an oscillator portion of the volume of an active medium and wherein a part of said intra-cavity beam intensity is coupled out of the oscillator by a first outcoupling means as an extra-cavity beam, propagating along an optical path external to said optical resonator comprising: an introducing means positioned within said optical resonator and in said optical path for directing said extra-cavity beam into said active medium as a reintroduced beam, so that a closed loop is formed by said optical path and said resonator axis. a second outcoupling means positioned within said optical resonator for extracting out of said laser device said reintroduced beam after amplification in said active medium as an output beam, and a beam expanding means positioned within said closed loop for expanding the beam therein such that the cross-sectional area of said reintroduced beam as it enters said active medium is substantially greater than that of said oscillator portion; the arrangement being such that said intra-cavity beam and said reintroduced beam propagating along said active medium are linearly polarised at planes substantially orthogonal to each other. For a better understanding of the invention, some preferred embodiments thereof will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which: Fig. 1 shows a schematic diagram of a solid-state laser system utilising a pair of polarising elements in accordance with the principles of the invention; Fig. 2 shows an alternative embodiment of the invention configured such that a third polarising element is utilised; Fig. 3 shows a modification in the optical path of the configuration of Fig. 2; Fig. 4 shows an alternative embodiment of the invention configured such that a partially reflecting mirror is utilised in the system of Fig. 1; Fig. 5 shows an alternative embodiment of the invention using an unstable resonator; Fig. 6 shows an alternative embodiment of the invention configured such that the beam expander is positioned inside the resonator; Fig. 7 shows an alternative arrangement configured such that the resonator of Fig. 6 is folded; Fig. 8 shows a modified form of the beam expander for use in the alternative embodiments; and Fig. 9 shows another modified form of the beam expander for use in the alternative embodiments. Referring to Fig. 1, there is here shown a schematic diagram of one embodiment of a solid state laser system in accordance with the present invention. The laser oscillator is provided by an active medium 17 in the form of a rod which is optically pumped by a flashlamp (not shown) and which is disposed between two total reflecting mirrors 18 and 19 defining a stable optical resonator 20 with axis 21. One or both of 25 these mirrors can be replaced by reflectors of other types, such as porro-prisms or corner-cubes. An intra-cavity aperture 22 disposed proximate reflecting mirror 19 provides transverse mode selection. To achieve low divergence, the diameter of the aperture 22 must be small, thereby reducing the Fresnel number of the resonator 20. As previously described this imposes a constraint on the available power output as only the innermost longitudinal portion 23 (constituting an oscillator portion) of the active medium 17 volume contributes to generation of the narrow intra-cavity beam 24. However, and as shall be seen in accordance with the invention, the output power is increased by exploiting the whole volume of the active medium 17. The laser system of this embodiment is provided with a beam expander 25 located external to resonator 20 and disposed along an optical path 26 containing a pair of folding mirrors 27 and 28. Typically, the beam expander 25 is provided as a pair of concave and convex lenses 29 and 30 as shown in Fig. 1 or as in one of the alternative embodiments shown in Figs. 8 and 9 and described further herein. The resonator 20 is coupled to optical path 26 by polarising elements 31 and 32, typically provided as polarisation beam splitters. In operation, the polarisation of the intra-cavity beam 24 is established as p-polarisation by the polarising elements 31 and 32 in the configuration shown in Fig. 1. A portion of this intra-cavity beam 24 is transformed into s-polarisation by a retardation plate 34 and coupled out of the resonator 20 as an extra-cavity beam 36 on one side of the active medium 17 by the polarising element 31 constituting a first outcoupling means. This s-polarised beam 36 is fed into the optical path 26 where it is reflected by mirror 27 and is then expanded and collimated by passage through beam expander 25. The s-polarised expanded beam 38 is then reflected by mirror 28 and returned collimated as a reintroduced beam 39 into the other side of the active medium 17 via polarising element 32 constituting an inroducing means. The reintroduced beam 39 is then amplified, and because the resulting amplified beam is also s-polarised, it can be coupled out of the laser system as an output beam 42 by the polarising element 31 (constituting a second outcoupling means). The diameter of the aperture 22 and the magnification ratio of the beam expander 25 determine the diameter of the expanded beam 38. Hence, the diameter of the reintroduced beam 39 may be made to match that of the active medium 17, so that the whole volume of the active medium 17 is utilised. That is, the inner portion 23 of the active medium 17 is utilised by the p-polarised intra-cavity beam 24 while the outer portion 40 provides the amplification of the s-polarised collimated expanded beam 38. The divergence of the output beam 42 is low by virtue of the small Fresnel number of the resonator 20. This divergence may even be diffraction-limited by a suitable choice of the diameter of aperture 22 and of the resonator length defined as the distance between reflecting mirrors 18 and 19. Thus, with the arrangement just described the following advantages are achieved: 1. The whole volume of the active medium 17 is exploited, since the expanded beam 38 is well collimated by the beam expander 25, and a maximum efficiency is achieved. For the case where the active medium 17 is a cylindrical rod, the beam expander 25 is adapted so that the diameter of the expanded beam 38 just matches that of the active medium 17. Even if the expanded beam 38 has a diameter just greater or less than that of the active medium 17, nevertheless an improvement in efficiency is obtained over prior art designs. 2. In view of the fact that the expanded extra-cavity beam 38 is reflected as a reintroduced beam 39 into the active medium 17 by the polarising element 32, without having to pass through the first outcoupling means 31, there is no significant loss involved in the reintroduction of the expanded extra-cavity beam 38 into the active medium 17. This results from the use of separate first outcoupling 31 and introducing 32 means, so that the functions of coupling out the extra-cavity beam 36 and returning the expanded beam are separated. Thus, optimal results are achieved as the return of the expanded beam 38 through the polarising element 32 is not affected by the outcoupling ratio determined by the retardation plate 34. In other words, the reintroduction of the expanded beam 38 does not interfere with the operation of the resonator 20. Polarising element 31 couples a portion of the intra-cavity beam 24 into the optical path 26 as extra-cavity beam 36. This portion may be adjusted by rotation of the retardation plate 34 to the optimal outcoupling ratio to obtain maximum efficiency of the laser oscillator. However, regardless of this adjustment, since the expanded beam 38 is s-polarised, it is almost entirely reflected by polarising element 32 towards the active medium 17. After amplification, it is similarly reflected during subsequent outcoupling by the polarising element 31. Thus, in returning the expanded beam 38 to the active medium 17, there is practically no loss which, if present, would reduce the efficiency of the oscillator. This is in contrast to the Roess and Marteau proposals referred to above, wherein the attempt to reduce the losses in the return of the expanded beam to the active medium reduces the efficiency of the oscillator. Another feature of the present invention is the planar wavefront characteristic of the intra-cavity beam 24. This is in contrast to the spherical wavefront characteristic of the intra-cavity beam in an unstable resonator. Thus, dispersive elements such as a diffraction grating or an etalon can easily be incorporated into the resonator 20 of the invention for spectral narrowing and tuning purposes. In the preferred embodiment just described, the oscillator beam 24 is shown as having p-polarisation. However, by appropriate positioning of the polarising elements 31 and 32, an s-polarisation resonator can be provided such that oscillator beam 24 is s-polarised while the extra-cavity beam 36, the expanded beam 38, the reintroduced beam 39 and output beam 42 are all p-polarised. The invention is applicable to all types of lasers - either pulsed or continuous - with a gaseous, liquid or solid-state active medium. The invention is also applicable to lasers comprising internal switches such as Q-switched, mode-locked or cavity-dumped lasers. Further, the invention may be used in combination with various types of laser resonators - stable, unstable, ring-type, diffraction-coupled or others. According to the required performance of the laser, the diameter of aperture 22 and the magnification ratio of beam expander 25 are design parameters that should be determined as a trade-off between good divergence and good efficiency. A specific illustration of the invention is now presented through a description of the design parameters of a neodymium:YAG solid-state laser. The active medium 17 is made of anti-reflection coated Nd:YAG rod 6.3mm in diameter and 100mm long. Mirrors 18 and 19 are 100% reflecting mirrors at 1.06 microns. The retardation plate 34 is a quarter-wave plate for 1.06 microns adjusted for maximum output energy. Beam expander 25 is made of two single lenses with a magnification ratio of 1.7. The aperture 22 diameter is adjusted to 4mm. Optical pumping of the laser rod active medium 17 is performed in a close-coupled cavity by a xenon-filled flashlamp with a bore diameter of 4mm and an arc length of 88mm. Cooling of the laser rod is achieved by circulating water. The resonator length is 70cm. The laser system can be operated at an electrical input of 10 joules per pulse at a repetition rate of 20 pps. Characteristic measurements of the output beam 42 show an output energy of 220 millijoules and a far-field divergence of 1.1 milliradians. In another embodiment, insertion of a Q-switch into the laser resonator 20 between aperture 22 and mirror 19 provided pulses of 20 nanoseconds with 160 millijoules per pulse. There are shown in Figs. 2 - 9 various different embodiments in accordance with the invention which illustrate variations in optical components and arrangements of the resonator and optical path, and these are now described. Like numerals refer to like portions of the previous figures. Referring now to Fig. 2, there is shown an alternative embodiment of the invention configured such that two separate polarising elements 52 and 54 are substituted in the place of polarising element 31 of Fig. 1. In this arrangement an extra-cavity beam 36 is coupled out by the polarising element 52 (constituting a first outcoupling means) while polarising element 54 (constituting a second outcoupling means) couples out the output beam 42. Figure 3 illustrates another alternative embodiment of the invention configured such that the optical path 26 is modified and folded between polarising elements 52 and 58. Polarising element 52 constitutes a first outcoupling means and polarising element 58 constitutes an introducing means which returns the expanded beam 38 to the active medium 17 wherein it is amplified. After amplification it is then coupled out by polarising element 59 (constituting a second outcoupling means) as output beam 42. Figure 4 illustrates another alternative embodiment of the invention configured such that a p-polarised output beam 36′ is coupled out from the resonator 20 by a partially reflecting mirror 62 which is substituted for reflecting mirror 18. Additional folding mirror 63 completes the optical path 26. In this arrangement, there is no need for locating a retardation plate within the resonator 20. Instead, a half-wave plate 64 (constituting a polarisation rotating means) is placed in the optical path 26 on either side of beam expander 25 in order to transform the p-polarisation of the extra-cavity beam 36′ into an s-polarised expanded beam 61 which is coupled out after amplification as output beam 42. In an alternative arrangement of this embodiment, the half-wave plate 64 is positioned within the optical resonator 20 adjacent the partially reflecting mirror 62. The intra-cavity beam 24 passes through the half-wave plate 64, thereby becoming s-polarised, and with this polarisation is transmitted by the partially-reflecting mirror 62 as an extra-cavity beam 36′. A component of the s-polarised intra-cavity beam 24 is reflected by the partially-reflecting mirror 62 and is returned to p-polarisation after passing through the half-wave plate 64 a second time. Thus, that portion of the intra-cavity beam 24 constituting the oscillator portion 23 remains p-polarised. Figure 5 illustrates another embodiment similar to that shown in Fig. 4 except that sperical mirrors 65 and 66 replace mirrors 62 and 19. Mirror 65 is a small convex type, and mirror 66 is a large concave type, and together they define a diffraction-coupled unstable resonator 67 having axis 68, a configuration similar to that described earlier in connection with the prior art by Herbst. In this configuration, there is no need for placement of an aperture in the resonator 67 since the generated extra-cavity beam 69 is almost diffraction-limited. As a result of the diffraction outcoupling, the extra-cavity beam 69 has an annular cross-section. The expanded beam 70 is also annular so that it can be made to exactly match the unused outer portion 40 of active medium 17 for maximum efficiency of the laser system. In the preferred embodiment illustrated in Fig. 1, the beam expander 25 is located external to the resonator 20. In a modified arrangement the beam expander 25 can be positioned inside the resonator 20 as illustrated in Fig. 6. On the side of the beam expander 25 adjacent the active medium 17, the portion 24 of the intra-cavity beam is narrowed while on the other side of the beam expander 25 the portion 71 of the intra-cavity beam is expanded. Retardation plate 34 transforms a portion of the expanded beam 71 to s-polarisation and this portion is then coupled out of the resonator 20 as extra-cavity beam 72 which is returned to the active medium 17 for amplification via optical path 26 and polarising element 32. Upon passing through the active medium 17, the amplified beam is expanded and coupled out as output beam 74 by polarising element 31. This configuration has the advantage of reduced intensity in the region of the resonator 20 where the expanded beam 71 has a large cross-section, and this is useful in lasers that contain optical elements with a low damage threshold such as, for example, a Q-switching crystal or a diffraction grating. Figure 7 illustrates an alternative embodiment of the invention based on the configuration of Fig. 6 wherein resonator 20 is folded by the use of two folding mirrors 86 and 88. Alternatively, a folding prism can be used. This configuration offers the advantage of compactness. The concept of the folded resonator can be applied to the other embodiments shown in Figs. 1 - 5. It should be understood from the foregoing description, that the optical path 26 of the extra-cavity beam 36 and the resonator axis 21 forms a closed loop at any point in which the beam expander 25 may be positioned so as to achieve the desired beam expansion. Figure 8 illustrates a beam expander 100 as an alternative embodiment of the beam expander 25 of the previous figures. The lenses of beam expander 25 are replaced by curved mirrors 101 and 102. Figure 9 illustrates an "axicon beam expander" 104 that may be used in an improved alternative embodiment of the invention instead of the conventional beam expander 25. This beam expander 104 is formed by a pair of optical elements 105 and 106 each with a conical shape called "axicon". The narrow beam 107 incident on the first axicon is expanded to a beam 108 having an annular cross-section that matches exactly the unexploited region corresponding to the outer portion 40 of the active medium 17 shown in Fig. 1. In this way an improved efficiency may be obtained. Thus, in accordance with the present invention, a laser system is provided in which a high-power, low-divergence output beam is produced by exploitation of the whole volume of an active medium through use of a beam expander in an optical path configuration designed to minimize losses.

Claims: A laser device including a low divergence laser oscillator of the kind wherein an intra-cavity beam (24, 71) is propagated within an optical resonator (20) along a resonator axis (21) and within an oscillator portion (23) of the volume of an active medium (17), and wherein a part of said intra-cavity beam (24, 71) intensity is coupled out of the oscillator by a first outcoupling means (31, 52, 62, 65) as an extra-cavity beam (36, 36′, 69, 72), propagating along an optical path (26) external to said optical resonator (20), comprising: an introducing means (32, 58) positioned within said optical resonator and in said optical path (26) for directing said extra-cavity beam (36, 36′, 69, 72) into said active medium (17) as a reintroduced beam (39) so that a closed loop is formed by said optical path (26) and said resonator axis (21), a second outcoupling means (31, 54, 42) positioned within said optical resonator (20) for extracting out of said laser device said reintroduced beam (39) after amplification in said active medium (17) as an output beam (42, 74), and a beam expanding means (25, 100, 104) positioned within said closed loop for expanding the beam therein such that the cross-sectional area of said reintroduced beam (39) as it enters said active medium (17) is substantially greater than that of said oscillator portion (23); the arrangement being such that said intra-cavity beam (24, 71) and said reintroduced beam (39) propagating along said active medium (17) are linearly polarised at planes substantially orthogonal to each other. A laser device according to Claim 1 characterised in that said introducing means (32, 58) includes a polarising element (32, 58). A laser device according to Claim 1 or 2 characterised in that said second outcoupling means (31, 42, 54) includes a polarising element (31, 42, 54). A laser device according to any of the preceding claims characterised in that the cross-sectional area of said reintroduced beam (39) is substantially equal to that of said active medium (17). A laser device according to any of the preceding claims characterised in that said laser oscillator includes aperture defining means (22) for determining the cross-sectional area of said oscillator portion (23) of the active medium (17). A laser device according to any one of the preceding claims characterised in that said oscillator portion (23) is located about an innermost longitudinal portion of said active medium (17). A laser device according to any one of the preceding claims characterised in that said active medium (17) is a solid-state laser material. A laser device according to Claim 7 characterised in that said solid-state laser material is a Neodymium-YAG crystal. A laser device according to Claim 7 or 8 characterised in that said solid-state laser material is in the form of a cylindrical rod. A laser device according to any of the preceding claims characterised in that said first outcoupling means (52) includes a third polarising element (52). A laser device according to Claim 10 characterised in that said laser oscillator includes a retardation plate (34) which determines the outcoupling ratio of said first outcoupling means (52). A laser device according to Claim 10 or 11 characterised in that said first outcoupling means (31, 52) and second outcoupling means (31, 54) are constituted by a single element (31). A laser device according to any one of Claims 1 to 9 characterised in that said first outcoupling means (62) includes a partially-reflecting mirror (62), and polarisation-rotating means (64) is provided for rotating a polarisation plane of said extra-cavity beam (36′). A laser device according to Claim 13 characterised in that said polarisation-rotating means (64) is a half-wave plate (64). A laser device according to any of the preceding claims, characterised in that said laser oscillator includes a folded resonator. A laser device according to Claim 15 characterised in that said first outcoupling means (31, 52) and said introducing means (32, 58) are formed from a pair of proximate polarising elements. A laser device according to any one of the preceding claims, characterised in that said beam expanding means (25, 100, 104) is located in said optical path (26) external to said laser oscillator. A laser device according to any one of Claims 1 to 16 characterised in that said beam expanding means (25, 100, 104) is located within said optical resonator between said introducing means (32, 58) and said first outcoupling means (31, 52, 62, 65). A laser device according to any one of the preceding claims characterised in that said beam expanding means (25) includes lenses (29, 30). A laser device according to any one of Claims 1 to 18 characterised in that said beam expanding means (100) includes non-planar mirrors (101, 102). A laser device according to any one of Claims 1 to 18 characterised in that said beam expanding means (104) includes axicon elements (105, 106). A laser device according to any one of the preceding claims characterised in that said laser oscillator includes an unstable resonator. A laser device according to any one of the preceding claims characterised in that said laser oscillator is a Q-switched laser oscillator. A laser device according to any one of Claims 3 to 23 when dependent on Claims 2 and 3 characterised in that said polarising elements (31, 52, 32, 31, 54) are constituted by polarisation beam-splitting cubes. A laser device according to any of the preceding claims characterised in that said intra-cavity beam (24, 71) is p-polarised and said reintroduced beam (39) is s-polarised. A laser device according to any of Claims 1 to 24 characterised in that said intra-cavity beam (24, 71) is s-polarised and said reintroduced beam (39) is p-polarised.

Inventors: SHOSHAN, ITAMAR
Applicants: EL-OP ELECTRO-OPTICS INDUSTRIES LIMITED
Application year: 1987
Main classification: H01S3
IPC codes: H01S3