FLOOR POLISHING COMPOSITION

Abstract: An aqueous polish composition comprising a polymeric polish material and an alkoxylated amine surfactant is disclosed. Also disclosed is a method of making the aqueous polish composition as well as a method of using an alkoxylated amine surfactant to improve selected physical properties of a polymeric polish material.

Description: This invention relates to polishing compositions, particularly floor polishes and polish cleaners. Polishing compositions -- particularly those for floors -- generally comprise a dispersion, in an aqueous medium, of at least one polymer and/or polymeric ingredient. In such an aqueous dispersion, these ingredients are typically emulsified or otherwise stabilized, often utilizing a variety of well-known surfactants and/or other types of dispersing agents. Among the dispersible emulsifing agents typically employed are certain well-known polyethoxy surfactants, such as the nonyl phenol ethoxylates. While a great many of these polyethoxy surfactants are presently commercially available, experience with several types of these has not demonstrated any significant advantage of one over another -- at least in relation to the desired, ultimate properties of a polish film. The success of a polish film is often determined from a variety of physical properties, such as: (1) the gloss of the polish film after application onto a substrate and drying; (2) the apparent "smoothness" of the polished surface (i.e., the intensity or "brightness" of the polish-applied substrate in relation to the amount of film-leveling that is utilized to achieve such a result) after the surface-applied film has been allowed to dry; (3) the "resistance-to-soil" quality of the polish; and (4) the perceived depth or "thickness" of the polish film that is formed. The term "the depth of the polish" is herein defined as yet another type or form of an empirical perception of the polish layer on the substrate. Surprisingly, it has now been found that specified alkoxylated amine surfactants unexpectedly improve gloss, leveling, and cleaning, as well as soil resistance of specified polish films. Indeed, there was not even a suggestion in the literature (i.e. the prior art did not teach) that such surfactants would have any effect whatsoever upon improving the properties of the specified applied polish film. (These alkoxylated amine surfactants, perhaps not co-incidentally, are generally more expensive than a vast majority of those types of surfactants which are typically favored in commercial polishes.) Yet it has been discovered -- and the present invention illustrates -- that the above-mentioned alkoxylated amine surfactants can be used in addition to, or as replacement for, a variety of ingredients (such as stabilizers, cleaning agents and emulsifiers) that are currently typically included in commercial polish compositions. In particular, the present invention illustrates that these specified alkoxylated amine surfactants can be used as a replacement for one commercially-available non-ionic surfactant, which itself functions not only as a stabilizer and cleaning agent but also as an emulsifier as well. It has further been discovered, where use of a surfactant in an intermediate composition results in the presence of such surfactant in the ultimate composition, that replacement of many of the conventional surfactant ingredients i.e., substitution of the specified alkoxylated amine surfactant of the present invention in place thereof tends to improve the ultimate composition as well. For example, it has been observed that the ultimate composition when applied onto a substrate as a film exhibits, among other things, superior soil resistance, enhanced gloss values, enhanced depth of gloss, and superior leveling properties. It can therefore be appreciated that the specified alkoxylated amine surfactants of the present invention can be used in a variety of commercial polymer products such as wax-based or resin-containing polish-composition intermediates. Therefore, in accordance with the present invention, there is provided an aqueous polish composition comprising a specified polymeric polish material, and a specified alkoxylated amine surfactant. In a preferred embodiment of the invention, the alkoxylated amine surfactant is an ethoxylated amine surfactant. It is also necessary that the alkoxylated amine surfactant is fatty amine surfactant preferably an ethoxylated fatty amine surfactant. A "fatty amine" is herein defined as an alkyl chain of 4 to 40 carbon atoms, wherein the chain includes at least one amino group. Methods of preparing the aqueous polish composition, as well as methods of utilizing the specified alkoxylated amine surfactant to improve selected physical properties of the polymeric polish material, are disclosed hereinbelow. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS : While the present invention is susceptible to embodiment in various forms, there are hereinafter described in detail presently preferred embodiments of the present invention, with the understanding that the present disclosure is to be considered as an exemplification of the invention without limitation to the specific embodiments discussed. According to the invention, there is provided an aqueous polish composition comprising a specified polymeric polish material, and a specified alkoxylated amine surfactant. One such polymeric polish material, suitable for purposes of the present invention, is referred to in the art as an "acrylic co-polymer". The suitable commercially-available acrylic emulsion co-polymers, for purposes of the present invention, are polymers produced from one or more of the following monomers: acrylic acid, butyl acrylate, ethyl acrylate, methyl acrylate, 2-ethyl hexyl acrylate (2-EHA), acrylonitrile, acrylamide, methacrylic acid, methyl methacrylate, ethyl methacrylate, butyl methacrylate, and methacrylamide. Particularly suitable commercially-available acrylic co-polymers, for purposes of the present invention, include methyl methacrylate/butyl acrylate/methacrylate/ acid (i.e., MMA/BA/AA) co-polymer and methyl methacrylate/butyl acrylate/acrylic acid (i.e., MMA/BA/AA) co-polymer. Another such polymeric polish material, suitable for purposes of the present invention, is referred to in the art as a "styrene-acrylic co-polymer". The suitable commercially-available styrene-acrylic co-polymers, for purposes of the present invention, include, but are not limited to polymers produced from one or more of the following monomers: styrene, and alpha-methyl styrene. Particularly suitable commercially-available styrene-acrylic co-polymers, for purposes of the present invention, including, styrene/methyl methacrylate/butyl acrylate/methacrylic acid (i.e., S/MMA/BA/MAA) co-polymer and styrene/methyl methacrylate/butyl acrylate/acrylic acid (i.e., S/MMA/BA/AA) co-polymer. In one preferred embodiment of the invention, the alkoxylated fatty amine surfactant is an ethoxylated amine surfactant. One method of using the alkoxylated amine surfactants disclosed herein -- for improving selected physical properties of a polymeric polish material contemplates combining with the specified polymeric polish material an effective amount of such alkoxylated amine surfactant for producing a polishing composition that is able to provide improved gloss values, superior level-surface values, enhanced depth-of-gloss values, superior overall-appearance values, and superior resistance to black heel marking, when the polishing composition is applied, for example, onto a substrate in the form of a relatively thin film. Such a film has been observed to possess gloss, level-surface, and depth-of-gloss values that are a noticeable improvement over that which is achieved utilizing conventional polish compositions. Moreover, one method of preparing or otherwise manufacturing such a polishing composition that possesses or otherwise exhibits improved selected physical properties wherein the polishing composition includes the specified polymeric polish material, contemplates combining with the polymeric polish material an amount of specified alkoxylated amine surfactant disclosed herein that is sufficient to produce such a polishing composition. In particular, such a polishing composition is able to provide gloss, level-surface, and depth-of-gloss values that are a noticeable improvement over what is achieved utilizing conventional polish compositions. The alkoxylated amine surfactants that are utilized in this invention are commercially available. Such alkoxylated amine surfactants comprise compounds in which a nitrogen atom has attached thereto one or more polyalkoxy chains. Such polyalkoxy chains may be derived, for example, via condensation of alkylene oxides; or they may be purchased commercially (as mentioned above). The specified alkoxylated amines can be secondary, or tertiary, so that a nitrogen atom can be substituted by up to 3 alkoxy groups, as shown hereinbelow. (It is contemplated, moreover, that quaternary amines would be suitable, for purposes of the present invention, as well.) Each alkoxy group furthermore may have from 1 to 4 carbon atoms. The nitrogen can also be substituted by other groups which should, of course, not interfere with the surfactant properties of the thus-substituted alkoxylated amine surfactant. It is further contemplated that such other groups might even further enhance the desired surfactant properties of the thus-substituted alkoxylated amine surfactant. Typical alkoxylated amine surfactants, in accordance with the principles of the present invention, include those of the following formulae: wherein R is an alkyl radical, which alkyl radical comprises 4 to 30 carbon atoms; R¹ and R¹¹ can each be hydrogen or an alkyl radical which alkyl radicals typically comprise 1 to 30 carbon atoms wherein each of W, X, Y and Z is an integer of from 1 to 15; wherein at least one of W, X, Y and Z is the integer 2 or greater; and wherein X is a negatively charged anion, typically a halogen such as fluorine, chlorine or bromine, or another negatively charged anion such as sulfate. The polishes into which these surfactants can be incorporated typically contain a variety of specified commercially available polymers, usually dispersed in water or other aqueous media or systems. Moreover, such polishes can additionally contain a variety of other ingredients, such as dispersin agents, waxes, anti-slip agents, leveling resins, preservatives, perfumes, and a variety of yet other conventional components of wax polishes. The invention will now be further discussed by way of the following examples: The ethoxylated fatty amine surfactant of EXAMPLE 1 is a mixture, in equal amounts, of 2 ethoxylated fatty amine surfactants, each of which has the formula wherein one component of the mixture has a "p + q" value of about 5 moles of ethylene oxide condensed with the primary amine and wherein the other (component of the mixture has) a "p + q" value of about 20 moles of ethylene oxide (condensed with the primary amine); wherein R is a mixture of 13-carbon and 15-carbon atom-containing alkyl groups in an approximate weight ratio of about 70:30; and wherein approximately 50% of the alkyl groups are linear, the balance of the alkyl groups comprising branched species or moieties. EXAMPLE 2: A Conventional Polish Composition Another floor polish was prepared, utilizing a composition virtually identical to that of EXAMPLE 1, except that in place of the ethoxylated fatty amine surfactant mixture there was added an equivalent amount of nonyl phenol polyethoxy surfactant, a commercially-available polyethoxy surfactant in this field. As compared to the floor polish of EXAMPLE 2 (which was utilized as a so-called "control" or "standard"), the floor polish of EXAMPLE 1 provided considerably improved gloss, more level surface, and a superior depth of gloss as well. These properties were measured utilizing standardized laboratory tests (established for this purpose). Moreover, in accordance with these standard testing procedures, the polishes (of EXAMPLES 1 and 2) were applied -- in a substantially identical manner (relative to each other) -- onto typical test surfaces that corresponded to actual floor surfaces. EXAMPLE 3: Another Illustrative Aqueous Polish Composition Another aqueous polish composition, in accordance with the principles of the present invention, was formulated in a manner so as to have its components present in virtually the same relative ratios as is presented above in EXAMPLE 1, except that instead of the ethoxylated fatty amine surfactant mixture of EXAMPLE 1 being present, a weight equivalent amount of a commercially-available primary amine ethoxylate containing 10 moles of ethylene oxide was included in the composition. The floor polish of EXAMPLE 3 was also observed to provide gloss, level-surface, and depth-of-gloss values, all of which were notably improved over those provided by the conventional polish composition of EXAMPLE 2. Comparison of the polish compositions of EXAMPLES 1-3 is illustrated by way of the below-presented tabulated data. In particular, in one series of tests, jet-black, thermoplastic test floor surfaces were employed as the substrate; and one coat (Table I) as well as two coats (Table II) of the polish compositions of EXAMPLES 1-3 were applied onto the thermoplastic floor surfaces. Also, blue, vinyl test floor surfaces were employed as another such substrate; and one coat (Table III) as well as two coats (Table IV) of the polish compositions of Examples 1-3 were likewise applied onto the vinyl floor surfaces as well. The test term "Hard Surface Cleaning", as employed herein, is more particularly described hereinbelow. (Cleaning test is at a 1:20 dilution factor.) The black thermoplastic and blue vinyl test floors were prepared as follows. Test floor surfaces to be treated were stripped of all previous polish (that might be present) by machine-scrubbing with a commercially-available industrial-strength alkali-containing floor-polish stripper solution. The test floor surfaces were next rinsed thoroughly with clean water, and thereafter allowed to dry. Each test floor surface (i.e., "test substrate") was then marked out into three adjacent test areas; and a polish composition of each of EXAMPLES 1-3 was then applied, by hand, to a respective one of each of the three test substrates. Such hand application employed commercially-available polish applicator pads; and each such polish composition was applied at approximately 20 milliliters per square meter. For those test results that present two-coat data (i.e., Tables II and IV, above), the first coat of polish was allowed to dry overnight before the second coat was applied. In particular, application of the second coat was performed generally as described above for the first coat excluding, of course, the polish stripping step that was performed to "prepare" the surface. Otherwise, for those tests that present one-coat data (i.e., Tables I and III), the coat of polish was allowed to dry thoroughly (i.e., about 3 hours) before the coating was evaluated visually. All visually-assessed performance ratings were scored on a comparative scale, i.e., relative to each other. As to the values "0" through "10", a value of "0" was indicative of very poor performance and a value of "10" was indicative of excellent performance. In particular, this was the criteria utilized to evaluate the "gloss", "leveling", "depth of gloss", "overall appearance", and "black heel marking" tests. As to the 60 Degree Specular Gloss values, it is to be understood that Gloss unit values are objective in nature when performed on a glossmeter. Accordingly greater values demonstrate increasing or more-brilliant gloss, which is a desirable result. Some of the test terms employed in the above-presented tables will now briefly be explained in greater detail. The test term "depth of gloss" relates, in general, to the perceived "jetness" (i.e., blackness or darkness) of the substrate-applied film. The test term "leveling" relates not only to the perceived evenness of the applied coating (i.e., the applied polish composition film), but the term also relates to the perceived lack of streaking of the substrate-applied coating. The test term "overall appearance" is an overall visual composite rating of the performance of the polish, and includes the gloss, the leveling, and the depth-of-gloss factors. The test term "specular" relates, in general, to the mirror-like or reflective property of the substrate-applied film. The Specular Gloss of the polish films was measured using a commercially-available so-called "BYK-Mallinckroft" 60 Degree pocket glossmeter. Readings were taken across the entire treated floor surface, and the readings were thereafter averaged. The "Hard Surface Cleaning" test method is briefly described as follows. A standard mineral soil composition was prepared, in accordance with the recipe set forth below in Table VII. The polish compositions of EXAMPLE 1-3 were combined with water to produce so-called "cleaning solutions", by diluting 1 part by weight of one of the three polish compositions with 19 parts by weight of cold tap water. Such dilution is conventionally -- and is herein explicitly -- written as 1:20. A portion of the prepared standard mineral soil composition was then evenly coated onto a white, textured, commercially-available, industrial-quality, wall covering material, using a conventional paint roller. The thus-soiled vinyl test substrate was then allowed to dry for a minimum of 3 days. A piece of fine-grade nylon cleaning pad, measuring 1.5 by 3.5 inches, was attached to a commercially-available, straight-line washability-and-abrasion machine (a so-called "Gardner Scrub-Test" machine), and was fitted with the soiled-and-dried vinyl test substrate and the nylon pad-attached rectangular wooden block. Next, 10 milliliters of one of the above-prepared aqueous cleaning solutions was applied to the pad. Thereafter, the washability-and-abrasion machine was activated and the cleaning-solution-bearing pad was scrubbed across the soiled vinyl test sheet for twenty cycles. After that, the vinyl test sheet was removed from the machine, was rinsed with clean water, and was allowed to dry. Visual assessment of comparative cleaning performance, as between the polish compositions of EXAMPLES 1-3, was carried out in a substantially identical manner and was rated on a 0-to-10 scale. That is, a "0" rating was indicative of virtually no removal of soil, while a "10" rating was indicative of substantially complete removal of soil. The cleaning solution prepared from the polish composition of EXAMPLE 2 was designated as the "control", for experimental purposes, and was used to compare -- in a relative fashion -- the hard-surface-cleaning characteristics of the polish compositions of EXAMPLES 1 and 3 relative to EXAMPLE 2, Table IV (above) presents not only the results of the so-called "cleaning" tests but also the results of the so-called "black heel marking" tests as well. What has been described herein as an invention is a novel polishing composition. While the polishing composition of the invention has been described with reference to preferred embodiments, the invention is not limited thereto. On the contrary, also disclosed as an invention, is a method of making the composition as well as a method of using an alkoxylated amine surfactant to improve selected physical properties of a polymeric polish material. Accordingly, alternatives, changes or modifications will become apparent to those skilled in the art upon reading the foregoing description. Moreover, such alternatives, changes and modifications are to be considered as forming a part of the invention insofar as they fall within the spirit and scope of the appended claims.

Claims: An aqueous polish composition that can be applied as a film onto a substrate, comprising a polymeric material produced from a monomer selected from the group consisting of acrylic acid, butyl acrylate, ethyl acrylate, methyl acrylate, 2-ethylhexyl acrylate, acrylonitrile, acrylamide, methacrylic acid, methyl methacrylate, ethyl methacrylate, butyl methacrylate, methacrylamide, styrene, alphamethyl styrene, and combinations thereof; and a sufficient amount of an alkoxylated alkyl amine surfactant having an alkyl chain of 4 to 40 carbon atoms and at least one nitrogen atom that can be substituted by 1, 2 or 3 alkoxy groups, each such alkoxy group having from 1 to 30 carbon atoms, for producing a polishing composition that, upon being applied in the form of a film onto the substrate, possesses enhanced 60 Degree Specular Gloss, level-surface, and depth-of-gloss values. An aqueous polish composition according to claim 1 wherein said alkoxylated alkyl amine surfactant is an ethoxylated alkyl amine surfactant. An aqueous polish composition according to either of claims 1 and 2 wherein said alkyl amine surfactant has one nitrogen atom. An aqueous polish composition according to any preceding claim wherein each of said such alkoxy or such ethoxy groups has from 1 to 4 carbon atoms. A method of using an alkoxylated alkyl amine surfactant having an alkyl chain of 4 to 40 carbon atoms and at least one nitrogen atom that can be substituted by 1, 2 or 3 alkoxy groups each such alkoxy group having from 1 to 30 carbon atoms to improve selected physical properties of a polymeric polish material said polymeric polish material being produced from a monomer selected from the group consisting of acrylic acid, buyl acrylate, ethyl acrylate, methyl acrylate, ethylhexyl acrylate, acrylonitrite, acrylamide, methacrylic acid, methyl methacrylate, styrene, alphamethyl styrene and combinations thereof which comprises combining with said polymeric polish material an amount of said alkoxylated amine surfactant which produces in the resulting polish composition improved 60 Degree Specular Gloss, level-surface, and depth-of-gloss values. A method according to claim 5 wherein said alkoxylated alkyl amine surfactant is an ethoxylated alkyl amine surfactant. A method according to either of claims 5 and 6 wherein said alkyl amine surfactant contains 1 nitrogen atom. A method according to any one of claims 5 to 7 wherein each of said such alkoxy or such ethoxy groups has from 1 to 4 carbon atoms. A method of making a polishing composition having improved selected physical properties, wherein the polishing composition includes a polymeric polish material said polymeric polish material being produced from a monomer selected from the group consisting of acrylic acid, butyl acrylate, ethyl acrylate, methyl acrylate, ethylhexyl acrylate, acrylonitrite, acrylamide, methacrylic acid, methyl methacrylate, styrene, alphamethyl styrene and combinations thereof the method comprising combining with said polymeric polish material an amount of alkoxylated alkyl amine surfactant having an alkyl chain of 4 to 40 carbon atoms and at least one nitrogen atom that can be substituted by 1, 2 or 3 alkoxy groups each such alkoxy group having from 1 to 30 carbon atoms that is sufficient to produce such a polishing composition able to provide improved 60 Degree Specular Gloss, level-surface, and depth-of-gloss values when applied onto a substrate. A method in accordance with claim 9 wherein said alkoxylated alkyl amine surfactant is an ethoxylated alkyl amine surfactant. A method according to any one of claims 9 and 10 wherein said alkyl amine surfactant contains one nitrogen atom. A method according to any one of claims 9 to 11 wherein each of said such alkoxy or such ethoxy groups has from 1 to 4 carbon atoms. A method of polishing which comprises applying a polishing composition onto a substrate in the form of a film, wherein said composition is as claimed in any one of claims 1 to 4 or is produced by the method of any one of claims 9 to 12.

Inventors: BROWN, OLIVER M.
Applicants: S.C. JOHNSON & SON, INC.
Application year: 1987
Main classification: C09G1
IPC codes: C09G1, B01F17