DOUBLE-ROTATABLE UNIVERSAL HEAD FOR MACHINE TOOLS

Abstract: A double-rotatable universal head for fitting to a machine tool slide (6) and comprising an actual head (2) supporting the spindle (3), and if necessary a head carrier (1) interposed between the actual head (2) and slide (6) in order to transmit the drive shaft (12) rotation of the machine tool to the spindle (3), said head and said slide, as well as said head carrier being rotatably coupled to each other in an adjustable way according to surfaces angulated with respect to the axis of the respective rotation means (12,35,3), in order to orientate the spindle axis in the required direction, and being provided with mutual locking means (9,22) in the preferred angular position, characterised in that said relative rotation means consist of a member (29) for locking the rotation of the spindle (3) relative to the actual head (2), while said locking means (9,22) are disactivated and the spindle (3) is rotated.

Description: This invention relates to a universal machining head orientatable about two intermediate axes for machine tools. Universal machining heads orientatable about two intermediate axes for machine tools are known. They receive their motion from a generally horizontal drive shaft and transmit it to the orientation of this latter. One of such known heads comprises substantially a head carrier rotatably connected to the machine tool slide, and an actual head rotatably connected to the head carrier and having that surface in contact therewith inclined at 45° to the drive shaft axis. The head carrier is provided internally with a motion transmission shaft inclined at 45° to the drive shaft and to the spindle axis. In order to position the spindle in the required direction, the operator slackens the connection bolts, rotates the head carrier about the slide and rotates the head carrier. Suitable tables define the angles through which the head and head carrier have to be rotated in order to position the spindle in the required direction. These known heads suffer however from certain drawbacks, an in particular; a lengthy time period necessary to position the spindle in the required direction because of the bolt and screw connection system between the mutually coupled parts, a certain operator difficulty in setting the spindle in the required position because of the weight and size of the head and head carrier. To obviate these drawbacks, automatically positionable universal heads have been proposed in which the head and head carrier are orientated by means of two direct current motors. However, such heads have other drawbacks, in particular an additional cost and large overall size due to the presence of the two motors and their relative dependent systems. Moreover, the power developed by the spindle cannot exceed a certain value because the head, head carrier and slide are locked together by the action of the motors and rotation mechanisms themselves, with obvious limited efficiency. A universal machining head is also known in which the engagement between the head carrier and slide and between the head and head carrier is obtained by an insertion-fit system, commonly known as "Hirth" toothing, comprising two annular flages having their facing surfaces provided with teeth. The head and head carrier are orientated by means of a motor or a pneumatic or hydraulic system, and once they have reached their required position they are locked together by the engagement of the teeth. The drawbacks of this head consist of high cost due to the rotation system and coupling device, and the noninfinitely variable adjustment which is obviously related to the toothing pitch. GB-A-2.167.327 describes a machining unit according to the precharacterising portion of claim 1 with tilting head, which is able to tilt about a tilting axis located at an angle with respect to a drive shaft of a machine tool, between a vertical position and a horizontal working position, a work spindle which has a driving connection by way of first and second gearing to the drive shaft, and intermediate drive means selectively driven by the drive shaft for the purpose of tilting the tilting head. An aim of the invention is to realize a machining unit of the above kind which allows to achieve a continuous range of angular positioning of the spindle. A further aim of the invention is to provide a machining unit provided with a head which can be also controlled by a numerical contro system. These and furthers aims which will be apparent from the description given hereinafter are attained according to the invention by a universal machining head as described in claim 1. A preferred embodiment of the present invention is described hereinafter with reference to the accompanying drawing which shows an enlarged longitudinal section through a universal head according to the invention. As can be seen from the drawing, an embodiment of the universal head according to the invention comprises sustantially a head carrier 1 and an actual head 2 supporting a spindle 3. The head carrier comprises a cylindrical support 4 inserted into a complementary flange 5 rigid with the slide 6 of the machine tool 7. Rolling-contact bearings 8 are provided between the facing surfaces of the flange 5 and support 4. To the rear end of the support 4 there is fitted an annular flange 9 which together with a corresponding stepped portion of the flange 5 forms an annular chamber 10 filled with oil originating from a duct 11 connected to a central hydraulic unit (not shown on the drawing). The front end of the drive shaft 12 of the machine tool 7 is housed within the support 4: at the rear end the shaft 12 is provided with a gear wheel 37 engaged with a pinion 38 rotated by the electric motor of the machine tool, not shown on the drawing; furthermore it is provided at its front with a bevel gear 13 engaging with a corresponding bevel gear 14 rigid with a distributor shaft 15 which extends axially into the head 2. The shaft 15 has its axis disposed at 45° both to the axis of the drive shaft 12 and to the axis of the spindle 3, and is also provided at its front end with a further bevel gear 16. The shaft 15 is housed in a cylindrical support 17 which is itself housed in a corresponding cylindrical cavity provided axially in the head 2, suitable rolling-contact bearings 18 being interposed between the facing surfaces of said cylindrical cavity and support 17. The head carrier 1 also comprises a perimetral rim with precision toothing 19, in which there engages a corresponding gear wheel 20 the shaft of which is rigid with an encoder 21 mounted on the slide 6. To the rear of the head 2 there is fitted an annular flange 22 which together with a forward-lying step provided in the support 17 forms a chamber 23 filled with oil and communicating by way of a duct 24 with the central hydraulic unit. The head 2 also comprises a perimetral rim with precision toothing 25, in which there engages a corresponding gear wheel 26 the shaft of which is rigid with an encoder 27 mounted on the head carrier 1. A gear wheel 28 is connected to the spindle 3 and forms a bevel gear pair with the gear wheel 16 connected to the shaft 15. An externally toothed flange 34 is provided in correspondence with the lower end of the spindle 3. In correspondence with said flange 34 there is provided a piston 29 which is housed in a cylindrical cavity 30 formed in the head 2 and has its axis orthogonal to the axis of the spindle 3. That part 31 of the cavity 30 which lies upstream of the piston 29 is filled with oil, the feed duct of which is connected to the central hydraulic unit, whereas that part 32 of the cavity 30 which lies downstream of the piston 29 houses a spiral spring 33 disposed coaxially to the piston. Both the encoders 21 and 27 are connected to a central electronic unit which controls the correct operation of the various components and enables all operations to be automated. The operation of the universal head according to the invention is as follows: when in the configuration shown on the drawing, the head carrier 1 is connected to the slide 6 and the head 2 is connected to the head carrier 1 such that the axes of the drive shaft 12, distributor shaft 15 and spindle 3 are coplanar. In this configuration the rotary motion of the drive shaft 12 is transmitted to the spindle 3, which is disposed vertically. In order to orientate the spindle in a predetermined direction the procedure is as follows: the angles through which the head carrier 1 is to rotate about the slide 6 and through which the head 2 is to rotate about the head carrier 1 in order to orientate the axis of the spindle 3 in the said predetermined direction are set on the central electronic control unit. These angle values are obtained from tables drawn up for this purpose. On switching on the machine tool, the central electronic unit causes the oil to enter at high pressure into the chambers 10 and 23, which increases in volume and press against the relative flanges 9 and 22. In this manner, the facing surfaces of the head carrier 1 and slide 6 are caused to adhere to each other, as are the facing surfaces of the head 2 and head carrier 1, which thus become rigidly locked together. The drive shaft 12 is then caused to rotate at minimum rotation speed, and the pressure in the chamber 10 is then reduced. By virtue of this pressure reduction, the force under which the head carrier surface presses against the facing surface of the slide is substantially reduced, so enabling the head carrier 1 to rotate about the slide 6, while remaining engaged with it. Oil is simultaneously fed under pressure into the chamber 31 to cause the piston 29 to advance and engage the toothed portion of the flange of the spindle 3, to block it so that it is unable to rotate with respect to the head 2. As a result of this blocking of the spindle 3, axial rotation of the distributor shaft 15 engaged with it is also prevented. However as the shaft 15 is also engaged with the drive shaft 12, which is in the process of rotating, the former is compelled to rotate about the latter with centre of rotation at the point 35 at which the axis of the shaft 12 meets the axis of the shaft 15. Consequently the head carrier 1 is compelled to rotate about the slide 6, and this rotation continues until the encoder 21 has coded the previously set rotation value. At this point, the central electronic unit halts the rotation of the drive shaft 12 and stops the feed of pressurised oil into the chamber 10, while at the same time reducing the pressure in the chamber 23. In this manner the rigid connection between the head carrier 1 and slide 6 is re-established, whereas the head and head carrier become mutually released. The drive shaft 12 is again operated, and as the spindle 3 is still blocked with respect to the head 2, it is compelled to rotate about the distributor shaft 15 with centre of rotation at the point 36 at which its axis meets the axis of said shaft 15. Consequently the head is compelled to rotate about the head carrier, and this rotation continues until the encoder 27 has coded the set rotation value. When this value has been attained, the central electronic unit causes oil to be fed under pressure into the chamber 22 so that the head and head carrier again become connected to each other, while simultaneously reducing the pressure in the chamber 31 so that the elastic reaction of the spiral spring 23 causes the piston 29 to disengage from the toothed portion of the flange 34 of the spindle 3, which is thus free to rotate. From the aforegoing it is clear that the universal head according to the invention offers numerous advantages, and in particular: it is of low cost as it uses the same drive shaft for rotating the head and head carrier, it is of small overall dimensions, its size being substantially that of currently known heads, it makes it possible to orientate the spindle in any direction in an almost infinitely variable manner, it does not require the use of connection elements such as bolts or screws, as engagement takes place by mutual adhesion between the individual parts, it allows complete automation of the machine tool which is preferably controlled by a calculator. In a preferred embodiment it is foreseen to use together with the motor driving the spindle, a further direct current motor which is used only for adjustment operations. This low-power motor, which can be engaged with the drive shaft 12, e.g. through a second pinion 39, shown with the dotted line on the drawing, allows to very effectively adjust the angular position of the head 2 with respect to the head carrier 1 and of the head carrier 1 with respect to the slide 6. Furthermore, in order to reach an almost absolute precision, at least in the more used configurations, it is preferable that the mutually moving elements, that is the head 2, the head carrier 1 and the slide 6, are provided with holes (not shown on the drawing) which in correspondence of these positions are faced and such as to allow the automatic insertion of pins which rigorously determine these positions. Practically the four more used positions are those in correspondence of which the axis of the spindle is vertical (see the drawing), or it is parallel to the axis of the drive shaft 12, or it is placed horizontal and orthogonal with respect to this at the left or at the right. Furthermore between the head 2, head carrier 1 and slide 6, a pair of electronic cards is foreseen connected to each other to transmit the data necessary for the correct operating of the head, independently from their mutual angular position. This connection between the cards can be carried out through an electronic joint (wiping contact) which allows the free rotation of the several elements without any restrictions. It is also possible to foreseen an electronic circuit which automatically zeros the rotation of 360° and only takes into account the fraction of circle angle, thus avoiding summing the possible mistakes that a high number of complete rotations could cause. The described double-rotatable universal head allows to orientate, as already said, the axis of the spindle 3 in any direction.

Claims: Universal machining head orientatable about two intermediate axes for attachment to a sliding member of a machine tool and comprising a head (2) supporting a spindle (3) and a head carrier (1) interposed between the head (2) and a mounting member (5), attachable in use to a sliding member (6) in order to transmit rotation from the drive shaft (12) of the machine tool to the spindle (3), said head (2) being clampably coupled to said head carrier (1) for angular adjustment about a pivot axis inclined at 45° with respect to the axis of said drive shaft (12) and of said spindle (3), in order to orientate the spindle axis, said head (2) and head carrier (1) being provided with locking means (22) selectively operable to prevent their relative rotation, consisting of an annular piston (22) operated under control of an electronic unit to cause engagement of annular facing surfaces on respectively the head (2), and the head carrier (1), a rotation transmitter (27) for determining angular rotation of the head (2) being provided in the head carrier (1), and the head (2) being provided with a locking member (29) selectively operable to prevent relative rotation of the spindle (3), wherein rotation of the spindle (3) is caused by rotation of the drive shaft (12) when the locking means (29) for the spindle (3) are deactivated and the locking means (22) for the head (2) are activated, while reorientation of the head is caused by rotation of the same drive shaft (12) when the locking means (29) for the spindle (3) are activated and the locking means for the head are deactivated, the head carrier (1) and the mounting member (5) being pivotably coupled and provided with selectively releasable locking means (9) for effecting locking of said head carrier (1) in a preferred angular position, characterised in that the locking member (29) is operable to enter into positive direct engagement with the spindle (3), the annular piston, is mounted in one of the head (2) and the head carrier (1), and is operable to enter into frictional engagement with the annular facing surface of the other of the head (2) and the head carrier (1), the rotation transmitter (27) determines the angular position of the head (2) by measurement directly between the head (2) and the head carrier (1) and is connected to the fixed electronic unit through connecting means comprising wiping contacts, the locking means (9) of the head carrier (1) with respect to the mounting member (5) consist of an annular piston operable under control of a fixed electronic unit to cause annular surfaces on the mounting member (5) and the head carrier (1) respectively to enter into frictional engagement, and a further rotation transmitter (21) determines angular position of the head carrier (1) relative to the mounting member (5). A head as claimed in claim 1 characterised in that a circuit is associated with the electronic unit, said circuit being suitable to deduct from the real rotation the possible rotations multiple of 360°. A head as claimed in claim 1 or 2 characterised in that it comprises a motor engaged to the shaft (12) for the normal driving of the spindle (3) and an additional direct current low-power motor, also engaged to the shaft (12), to orientate the axis of said spindle (3).

Inventors: OBRIETAN, GIOACCHINO
Applicants: NOVAR S.P.A.
Application year: 1987
Main classification: B23Q1
IPC codes: B23Q1, F16H1, B23Q3, B23Q5