CHECK VALVE FOR USE WITH A SYRINGE

Abstract: A check valve for sealing a fluid supply while permitting selective withdrawal of fluid includes a tubular side wall (12) defining an insertion end (14) and a supply end (16). A diaphragm (18) is connected to the side wall and extends across the tube interior to close the interior. The diaphragm defines a slit (20) therein extending diametrically across the diaphragm. The diaphragm is defined as a concave surface toward the insertion end of the side wall. A housing (30, 32) secures the side wall, encloses the supply end thereof, and exposes the insertion end. A port (38) extends through the housing to communicate with the supply end.

Description: The present invention relates to check valves, and more particularly, to a check valve which is specifically adapted for use with a medical syringe. The check valve may be used to close a fluid conduit or container. The syringe may be inserted into the valve to withdraw fluid from the conduit or container. In providing medical treatment to patients, it is often necessary to administer medications and other fluids to the patient using a syringe equipped with a needle. To prevent contamination, the needle should not be installed upon the syringe until immediately before insertion of the needle into the patient's body. As a result, it is preferred that the syringe not be filled by inserting the needle tip into the container of medication or other fluid. To accomplish this, the syringe is filled without the needle or other attachment mounted at its distal end. Fluid is often withdrawn into the syringe from a bulk container. In large institutions such as hospitals a number of syringes are often filled by a single technician working in a central medicine supply area. In such environments, the fluid may be held within an elevated container, with a conduit extending from the container to the work area. The conduit is closed by a valve which normally prevents fluid from emerging from the conduit. Fluid may be drawn into the syringe upon connecting the syringe with the valve. One common type of valve for use in such a manner is a conventional stopcock. Such a valve includes a port for connection to the fluid supply and a port which is selectively connectible to the distal end of a syringe to be filled. A rotary valving portion is disposed in the flow path, and is movable between an open position and a closed position. After a syringe has been connected to the valve, the rotary portion is turned, typically via a handle, to permit fluid flow. Because such a valve includes moving parts, great care must be taken in manufacturing the valve. More importanting, since the valving mechanism, i. e., the rotary portion, is mounted internally, the valve cannot be effectively cleaned. A second type of check valve which could be used for closing such a fluid supply conduit is shown in US-A-3 831 629 (Mackal et al). Such a valve is often used in the inflation of urethral catheters. The valve includes a sleeve-like body including a rear portion and a relatively narrow forward portion, the junction between the portions defining a sealing surface. A plug-like valve element is disposed within the body, and is urged forward by an elastomeric rear portion connecting the valve element with the valve body. The element is held in contact with the sealing surface, thereby closing the fluid conduit. When the distal end of the syringe is inserted into the forward portion of the valve body, it contacts the valve element. This in turn moves the element rearwardly, opening a fluid passage around the valve element. One disadvantage with the check valve disclosed in Mackal et al is the tortuous path which the fluid must follow as it passes around the valve element. For example, where the fluid is blood, the red blood cells can be damaged as they bump against each other and the valve elements and valve body walls while moving around the elements within the valve. Even in the case of a medication, the pressure drop as the fluid passes the valve element may introduce air into the fluid or may otherwise detrimentally agitate the solution. Another type of check valve is described in GB-A-10785650. This document discloses a valve having an internal axial bore closed by a slitted closure. This valve can be used with any conventional hyperdermic syringe fitting. What is needed, therefore, is a check valve for use in conjunction with a syringe for withdrawing fluids from a supply container. Such a valve should eliminate the problem noted above by providing for easy cleaning of the valve, and by defining a straight flow path for the fluid with no appreciable pressure drop. The valve should be capable of quickly being resealed, and should be sufficiently inexpensive that the valve assembly is disposable. The present invention consists in a valve for use in sealing a fluid supply while permitting selective withdrawal of the fluid, including a tubular side wall defining a first end, a supply end, a tube interior and a tube exterior a diaphragm connected to said side wall and extending across said tube interior to close said interior, said diaphragm being located along said tube interior remote from said supply end and said first end, said diaphragm defining a slit therein extending diametrically across it and defining a concave surface thereon toward said first end, and housing means for securing said side wall, said housing means surrounding and enclosing said supply end and defining a port extending therethrough and communicating with said supply end, characterized in that a flange is formed around the side wall at the supply end, said flange being held within a groove defined between an inlet portion and a retaining portion of said housing means, the inlet portion closing the supply end of the tubular side wall and being positioned against the flange, the port extending through said inlet portion to open into said tube interior and the retaining portion being connected to the inlet portion and having a central opening therethrough, and in that the housing means terminates with its retaining portion in sealing contact with said side wall, between the flange and the first end and spaced from said first end, leaving said first end of the side wall exposed to co-operate with and seal against a syringe having a luer-locking configuration. The concave surface defined by the diaphragm may be cylindrical. In such a case, the cylindrical concave surface defines an axis, with the axis being parallel to the slit. The diaphragm is preferably of a substantially uniform thickness, so that a convex surface is defined on the diaphragm toward the supply end. The tubular side wall may be cylindrical, and the side wall and the diaphragm may be formed as a single piece from a elastomeric material. The housing means may define a supply conduit extending outwardly from the housing means in fluid communication with the port. A flange is defined about the side wall at the supply end, with the housing means defining a groove therein for containing the flange, whereby the side wall is secured into the housing. The housing means may include an inlet portion defining a cover plate disposed over the supply end of the tubular side wall and against the flange, with the port extending through the plate to open into the tube interior. The retaining portion may include a ring member for defining the central opening and an annular collar extending about the periphery of the ring member, with the retaining portion being connected to the inlet portion along the annular collar. There is thus provided a check valve for use in conjunction with a syringe for withdrawing fluids from a supply container using a straight flow path through the valve to enable fluid to pass therethrough with no appreciable pressure drop. The valve is easily opened by insertion of the syringe into the valve, and securely and quickly reseals upon withdrawal of the syringe. The valve can be of simple and inexpensive construction. A preferred embodiment of the present invention will now be described with reference to the accompanying drawings, wherein: FIG. 1 is a plan view of the resilient valving member for the check valve in accordance with the present invention, taken from the inlet end of the valving member; FIG. 2 is a sectional view of the valving member taken generally along line 2-2 of Fig. 1; FIG. 3 is a sectional view of the valving member taken generally along line 3-3 of Fig. 1; FIG. 4 is an exploded perspective view of the housing for the check valve of the present invention; FIG. 5 is a view similar to Fig. 2, but showing the valving member mounted within the housing; and FIG. 6 is a view similar to Fig. 5, but showing the check valve with a syringe inserted thereinto for withdrawal of fluid. A check valve in accordance with present invention for use with a syringe is shown generally in the drawings, and the valving member may be particularly seen by reference to Figs. 1, 2 and 3. The valving member 10 is formed as a single molded piece, constructed from a resilient elastomeric material such as rubber. The valving member 10 includes a cylindrical, tubular side wall 12, the side wall 12 terminating at one end in an insertion end 14, and at the opposite end in a supply end 16. A slight inward taper is formed in side wall 12 from supply end 16. A diaphragm 18 is connected to side wall 12 and extends across the tube interior so as to close off the interior. As best seen in Fig. 1, a slit 20 is formed in the diaphragm 18 and extends diametrically across the tube interior, terminating at each end short of side wall 12. Referring now to Fig. 2, the valve member 10 is seen in a section taken transverse to slit 20. As can be seen, diaphragm 18 is located along the tube interior remote from both insertion end 14 and supply end 16. Further, the diaphragm defines a curved surface which is concave with respect to insertion end 14. It should also be noted that diaphragm 18 is slightly thickner near the junction with side wall 12, and tapers to a thinner section towards the center. Diaphragm 18 is seen in Fig. 3 in a section taken along slit 20. In this direction, diaphragm 18 is not curved, and thus the preferred shape for diaphragm 18 can be described as cylindrical. However, diaphragm 18 could also be formed to be spherical or dome-like, i. e., having a curve along slit 20 that is generally similar to that transverse to the slit. Valve member 10 is mounted within a two-part housing, the portions of which can be seen by reference to Fig. 4. The housing and valve member are shown in an assembled state in Fig. 5. Housing 30 includes a support portion 32 including a circular plate 34 surrounded by an outwardly extending cylindrical flange 36. An inlet port 38 is defined through plate 34 and along a conduit 40 onto which may be secured a supply tube 42. A raised portion 44 is provided on plate 34, surrounding the opening to inlet port 38. Referring briefly back to Fig. 2, valve member 10 includes an annular flange 46 located around side wall 12 at the supply end 16. Flange 46 is formed with an inward bevel so that the flange is thicker at its outer end than adjacent to side wall 12. Referring back to Fig. 5, valve member 10 is positioned with supply end 16 of side wall 12 located against base plate 34. Flange 46 of the valve member fits securely within flange 36 of the support portion 32. Raised portion 44 on base plate 34 and the slight inward taper of the tube interior cooperate to ensure a centered position for valve member 10 on support plate 34. Valve member 10 is held in place along support portion 32 by a cover portion 50. Cover portion 50 includes annular cover ring 52 which is disposed along the surface of flange 46 of valve member 10 not contained within support portion 32. A flange 54 extends from ring 52, and with ring portion 50 in position on support portion 32, flange 54 is located against flange 36 of portion 32. Contact of flanges 54 and 36 provides a surface along with the two portions may be secured together, such as by an adhesive or, more preferably, by ultrasonic welding. As seen in Fig. 2, flange 46 is formed with an inward taper such that flange 46 is of greater height along its periphery than at its innermost portions adjacent side wall 12. At its thickest, outermost portion, flange 46 is of a height slightly greater than the distance between ring 50 and support plate 34 when the housing portions are secured together. This causes flange 46 to be slightly compressed, when the housing is assembled, between ring 50 and support plate 34, but the tapered portion provides some open area into which the compressed, resilient rubber may move. This provides a more secure seal, since the forces generated during compression are isolated in the flange portion of the valving member 10. Further, no distorting forces will be transmitted through the side wall 12 to diaphragm 18, which could otherwise result in unwanted opening of slit 20. In use, a supply container (not shown) holding a quantity of fluid such as medication is positioned in an elevated location. A tube or other conduit extends from the supply, and may be seen as tube 42 shown in Fig. 5. The valve assembly is located at the opening end of the tube. The fluid back pressure, along with the curved surface of the diaphragm, forces slit 20 to remain closed, thereby preventing fluid flow out of the tubing. To withdraw fluid into a syringe, as shown in Fig. 6, the distal end 58 of a syringe 60 is positioned against the diaphragm 18 of valve member 10. The syringe is inserted into the valve member 10, which pushes through the resilient diaphragm. Syringe 60 is then coupled into the fluid supply. Fluid may be withdrawn by the syringe, and it will be noted that the fluid path is straight and direct. Upon completion of filling of the syringe, the syringe is withdrawn from the valve member 10. The resilience of the elastomeric material of diaphragm 18 results in the return of the diaphragm to its original configuration, which return is aided by the fluid pressure of the fluid supply against the diaphragm. The valve is then sealed against any further fluid flow. Syringe 60 may have a distal end provided with a luer-locking configuration, as shown in Fig. 6, including a cylindrical sleeve 62 on which the locking means (not shown) may be formed. In such a case, the insertion end 14 of side wall 12 may be provided with a slight chamfer, as best shown in Fig. 2, to facilitate fitting of the side wall end into sleeve 62. It should be noted that the entire portion of the valve which comes into contact with the syringe, i. e., the outer surface of the diaphragm and the region of the side wall around insertion end 14, are clearly exposed. Thus, any cleaning of the valve member, including sterilization, can be easily and effectively carried out. In addition, any accidental dripping of fluid from the syringe as it is withdrawn from the valve will remain in the cup-like portion of the valve member defined by diaphragm 18 and side wall 12 near insertion end 14. Any such fluid may then be easily cleared away.

Claims: A valve for use in sealing a fluid supply while permitting selective withdrawal of the fluid, including: a tubular side wall (12) defining a first end (14), a supply end (16), a tube interior and a tube exterior; a diaphragm (18) connected to said side wall and extending across said tube interior to close said interior, said diaphragm being located along said tube interior remote from said supply end and said first end, said diaphragm defining a slit (20) therein extending diametrically across it and defining a concave surface thereon toward said first end; and housing means (30, 32) for securing said side wall, said housing means surrounding and enclosing said supply end and defining a port (38) extending therethrough and communicating with said supply end, characterized in that a flange (46) is formed around the side wall (12) at the supply end (16), said flange being held within a groove defined between an inlet portion (32) and a retaining portion (30) of said housing means, the inlet portion (32) closing the supply end (16) of the tubular side wall (12) and being positioned against the flange (46), the port (38) extending through said inlet portion to open into said tube interior and the retaining portion (30) being connected to the inlet portion (32) and having a central opening therethrough, and in that the housing means terminates with its retaining portion (30) in sealing contact with said side wall, between the flange (46) and the first end (14) and spaced from said first end, leaving said first end of the side wall exposed to co-operate with and seal against a syringe having a luer-locking configuration. A valve according to claim 1, wherein said concave surface is cylindrical. A valve according to claim 2, wherein said cylindrical concave surface defines an axis, said axis being parallel to said slit. A valve according to any preceding claim, wherein said diaphragm (18) further defines a convex surface thereon toward said supply end. A valve according to any preceding claim, wherein said diaphragm (18) is of a greater thickness adjacent said side wall (12) than adjacent said slit (20). A valve according to any preceding claim, wherein said tubular side wall (12) is cylindrical. A valve according to any preceding claim, wherein said side wall (12) and said diaphragm (18) are formed as a single piece from an elastomeric material. A valve according to any preceding claim, further comprising a supply conduit (42) extending outwardly from said housing means in fluid communication with said port (38). A valve according to any preceding claim, wherein the inlet portion (32) of the housing means defines a cover plate (34) disposed over the supply end (16) of the tubular side wall (12) and against said flange (46), the port (38) extending through said plate to open into the tube interior. A valve according to claim 9, wherein said retaining portion (30) includes a ring member (52) for defining said central opening and an annular collar (54) extending about the periphery of said ring member, said retaining portion being connected to said inlet portion along said annular collar.

Inventors: ATKINSON, GORDON E.
Applicants: VERNAY LABORATORIES,INC.
Application year: 1987
Main classification: A61M5
IPC codes: A61J1, A61M5, A61M39