Independent measuring apparatus for grinder machines for cylinders and the like having members for structural and superficial control

Abstract: The independent measuring apparatus for grinding machines for cylinders, rollers and the like, according to the invention, consists of a column supported by an indepen­ dently moveable carriage on a fixed bench of the machine, on which a gage is supported, having two mobile arms surrounding the measuring cylinder, in contact with two diametrically opposed surface areas of the same, provided with devices for tracing and transmitting the measurement, provided with motorized means of controlling the relative opening and closing movement of the arms, which column also supports a telescopic arm which can be moved toward the surface of the cylinder to be measured, having at the end facing the cylinder means of tracing at a distance from structural characteristics and defects of the cylinder itself, the fixed bench being connected laterally to the cylinder to be surveyed and the gage being provided with a slope towards the cylinder itself.

Description: The subject-matter of the present invention is a grinding machine for cylinders with devices for tracing and for dimensional and surface checking which can move and operate during working in a way independent of the movement of the carriage carrying the tool. In order to carry out or repeat the grinding of cylindrical objects, such as for example cylinders for rolling mills and the like, in particular working in an automatic cycle without operators, there is a requirement for carrying out tracings of the geometry and of the surface condition of the piece during working itself in order to influence the cycle in progress as a functtion of that measured and to guarantee the maximum precision demanded for such work. Such operations are carried out by means of transducers operating both in contact with the surface and at a distance from it which, In the case of the grinding machine of a known type, are mounted on the moveable carriage supporting the grinding tool, and scan the surface following the movement of the tool. This means that the speed of scanning the piece and the speed of machining it must be the same; however, some types of tracing require scanning times substantially longer than the times required for the tool to perform a grinding pass and therefore it is necessary either to reduce the speed of working to adapt it to that required by the tracing devices, with a consequent prolongment of grinding times, or to carry out a partial tracing of the piece with incomplete scanning of its surface during each pass bay the tool, arriving at its complete scanning by statistical means after a number of passes. Furthermore, the positioning of measuring instruments in the vicinity of the tool may lead to a reduction in the life of such devices, owing to the presence of swarf and of vapors caused by the grinding process; in addition to this, it is possible for vibrations to occur in the carriage carrying the tool as a result of the working, and such vibrations may be transferred to the measuring instruments, reducing the precision of the measurements registered by them. Example of apparatuses according to the prior art portion of claim 1 are disclosed into US 3.391.497 and EP 0 154 683. There is the need to provide a grinding machine which solves the above problems, comprising a scanning of the piece being worked independently of the movement of the tool which is actually carrying out the work on the piece and also keeping the tracing instruments in a guarded position, well away from possible sources of disturbance. Such results are achieved by the present invention, which is defined in claim 1. The moveable arms each have, at the end in contact with the cylinder to be traced, a feeler roller of hard metal, having axis perpendicular to the axis of the cylinder to be measured. The gage of the apparatus according to the invention is rotatable with respect to the column, between the position in which the arms surround the cylinder to be measured and the position of disengagement from the same, to effect an easy positioning and removal of the cylinder being worked on the grinding machine on which the apparatus is mounted; for this purpose, there is on the column a rotary actuator connected by transmission means to the gage, with a gear ratio making the transmission of the movement irreversible, at least in the extreme positions of the gage itself. The invention will be described in more detail below with reference to the attached drawings, in which: Figure 1 shows a general perspective view of a grinder provided with the independent gage according to the invention; Figure 2 shows the gage of the grinder in Figure 1, in side view; Figure 3 shows the section according to the plane III-III of Figure 2; Figure 4 shows the gage of Figure 2 in plan view; Figure 5 shows the view according to the direction V in Figure 2. As Figure 1 shows, a grinding machine for cylinders provided with the gage according to the invention comprises a rear bench 1, on which the main carriage 2 is mounted in a sliding manner relative to the axis Z and carrying the tool 3, in the form of a grinding wheel. The carriage 2 is provided with motorized devices suitable for effecting the traversing controlled along the rear bench 1, for the entire working length envisaged. The wheel 3 is supported by the respective bearing and powering devices 4, by means of which it is set in rotation and can be moved on the carriage 2 along the axis X, perpendicular to the axis Z, and lowered in the direction U, for the respective performance of the main movement of advance toward the piece and the precision advance movement. In parallel to the rear bench 1 there is also a front bench 5, on which are located the rests 6a, 6b for supporting the cylinder or roller to be ground 7, indicated by dot-dashed lines in Figure 1, as well as a workhead 8 and a counterhead 9, having the devices for setting the cylinder in rotation and for blocking the same in the longitudinal direction. Also fixed to the front bench 5 is a third bench 10, which has guides for the sliding of a measuring carriage 11, moveable along the axis v, parallel to the axis Z, by means of an independent motorized device 12, carrying the gage and the respective mesuring devices. The carriage 11 carries a projecting column 13, extending upward obliquely toward the cylinder to be worked and on which is a gage 14 provided with measuring arms 15, between which it can be moved by means of a servomotor 16 and respective means of transmission, the result of which is suitable for surrounding the cylinder during working and performing on it the dimensional tracing. The gage 14 is supported by the column 13 by means of protruding tongues 17, pivoted to corresponding mountings 18 of the column 13, and is, therefore rotatable laterally, as represented by the dot-dashed line in Figure 1 and, partially, in Figure 3, with the aim of taking the arms 15 of the gage beyond the area of obstruction of the roller, so that positioning and removal of the machine is permitted. The rotation of the gage 14 is realized by means of a rotary actuator 19, provided with a crank 20, connected by means of a connecting rod 21 to the crank 22 joined to the gage; the rotary actuator 19 is intended to carry out a rotation through an angle greater than 180 o , while the relative lengths of the cranks 20, 22 are such as to determine, in correspondence with such rotation, a rotation of 90 o of the gage 14. In such a way, the speed of rotation of the gage, in correspondence with a constant speed of rotation of the actuator, initially increases and then decreases to a stop, avoiding excessive stresses due to the inertia of the masses in motion; moreover, the final positions assumed by the system are irreversible. As also shown by Figures 2 and 4, the column 13 also has a telescopic arm 23, which can be extended close up to the cylinder 7 by means of a motor 24; the telescopic arm bears at its end facing the cylinder being worked an instrument 25 for measuring the structural defects of the surface of the cylinder and also an instrument 26 for measuring the roughness of the cylinder itself, and possibly some further instruments operating without contact with the said cylinder. To give further details, the bench 10 supports the moveable carriage 11, provided with the actual geared motor assembly 12, bearing a pinion 27 engaging with the rack 28 of the bench 10 for determining its traversing along the said bench. Fixed to the carriage 11 is the column 13, provided with stiffening ribs 29, on which are mounted the revolving mountings 18 for the gage 14. It comprises a frame 30, in which are mounted the mountings 31 for the double screw 32, consisting of two portions 32a, 32b of opposite thread joined by a rigid joint 33, on which are mounted the lock nuts to the rollers 34, firmly connected to the slides 35 carrying the bearings 36 of the measuring arms 15. As also illustrated in Figure 4, at one end of this groove 32 is connected, by means of a belt drive 37, the servomotor 16, which governs the rotation for implementing the advancement of the arms to the cylinder being worked. Associated with the servomotor 16 are revolving means of tracing, not shown, suitable for carrying out, based on them, the measurement of the diameter of the cylinder traced, white in the frame 30 there are more precision limit switches 38, associated with cams provided on the slides 35, which define the maximum and minimum opening positions of the arms 15. As Figure 3 shows, the slides 35 are slidingly mounted in the frame 30 by means of guides 39 interacting with recirculating ball-bearing undercarriages 40. The arms 15 are fixed by flexible pins without play 41 to support 36, and each bears at the front end 15a a feeler roller 42, of hard metal, with axis perpendicular to the axis of the cylinder 7, as shown by Figure 5; the top arm also bears the proximity switches 43, suitable for tracing the ends of the cylinder 7 being worked, supplying a safety check in case of misprogramming of the movement of the gage in the longitudinal direction. The ends 15b of the arms 15 are connected to linear measuring transducers 44. The bench 10 is provided with a slope at an angle α with respect to the vertical, of between 10 o and 30 o , which, given the position of the bench 10 with respect to the cylinder being worked 7, makes it possible to limit the dimensions of the arms and the weight of the structure of the gage, also keeping the center of gravity of the column 13 in the position close to the carriage 11, and on its vertical, so as to assure the maximum stability for the gage 14 and thus guarantee greatest reliability of the measurements made. Furthermore, the inclined arrangement of the gage has the effect that the vibratory motions possible on it occur substantially in the direction perpendicular to the diameter D of measurement, shown in Figure 2, and therefore, given the contact existing between the rollers 42 and the surface of the cylinder 7 along perpendicular generatrices, such vibratory motions in the end have no bearing on the precision of the measurements themselves.

Claims: Grinding machine for cylinders, rollers and the like of the type comprising a fixed bench (5), independent from the rear bench (1) bearing the carriage (2) supporting the grinding wheel (3), arranged parallel to the longitudinal axis of the cylinder on working and a third bench (10) shaped with longitudinal guides on which a measuring apparatus runs which comprises in combination a column (13), supported by a carriage (11) movable along said guides independently from the carriage (2), to which column (13) a gage (14) is joined, said gage (14) being provided with two mobile arms (15), in contact with two diametrically opposed surface areas of the cylinder itself, operated by relative motorized means (16) of controlling the relative opening and closing movement of the arms and equipped with devices for tracing and transmitting the measurement, said column also supporting a telescopic arm (23) which can be moved toward the surface of the cylinder itself and having at its end facing the cylinder, means of tracing at a distance the structural characteristics and defects of the cylinder itself, said combination of elements actuating either the measurement either the tracing with movement of the gage carriage independent from the movement of the grinding wheel carriage characterized in that the movable arms (15) each have at the end, in contact with the cylinder to be traced, a feeler roller (42), of hard metal, having an axis perpendicular to the axis of the cylinder to be measured. Grinding machine for cylinders, rollers and the like, according to claim 1, characterized in that the gage (14) is rotatable with respect to the column (13) between the position in which the arms (15) surround the cylinder to be measured and the position of disengagement from the same, through protruding tongue (17) pivoted to corresponding mounting (18) of the column (13). Grinding machine for cylinders, rollers and the like, according to claim 2, characterized in that on the column (13) there is a rotary actuator (19) connected by means of transmission means (21, 22) to the gage (14) with a gear ratio such as to make the transmissione of the movement irreversible at least in the extreme positions of the said gage.

Inventors: CORALLO VALERIANO GIUSTINA INT, RATTAZZINI PAOLO GIUSTINA INTE, CORALLO, VALERIANO GIUSTINA INTERNATIONAL S.P.A., RATTAZZINI, PAOLO GIUSTINA INTERNATIONAL S.P.A.
Applicants: POMINI SPA, POMINI S.P.A.
Application year: 1987
Main classification: B24B49
IPC codes: B24B49, B21B38