RADIATION SENSITIVE ACRYLATE COMPOSITION

Abstract: Radiation sensitive compositions comprising acrylic or methacrylic acid esters with decreased oxygen inhibition attained by use of minor amounts of N,N′-diorgano dicarboxamide additives. The acrylated ester compositions are suitable for ultraviolet curable coatings.

Description: This application relates to radiation-sensitive compositions and more particularly to such compositions comprising acrylated esters. As used in this specification, the term "acrylated esters" refers to either acrylic or methacrylic acid resins. U.S. Patent No. 4,171,974 describes photosensitive resins that are styrene solutions of methacrylate esters of epoxy resins available as Epocryl (TM) 321 and 322 resins from the Shell Chemical Corporation. Also disclosed are diacrylate esters of liquid Bisphenol A epoxy resins available as Epocryl DRH-302 and 303. Other suitable acrylate esters are prepared from polyepoxy compounds derived from phenol-formaldehyde novolacs of unsaturated functionality up to 3.3. In U.S. Patent No. 4,174,307 there are described radiation sensitive compositions which are based on diacrylated oligourethanes. An ultraviolet curable resin now available is a nonvolatile acrylated urethane based on aliphatic isocyanate and sold as CMD 8800 UV/EB Curable Resin by the Celanese Corporation. Such acrylated resins are especially used in rapid curing ultraviolet light curable coatings. There are a variety of potential uses for these coatings including wood topcoats, coatings for rigid and flexible plastics, floor tile coatings, screen ink coatings and clear coatings, coatings for magnetic tape or disc. An important potential use is as a light-sensitive coating on lithographic plates. A major drawback in using these radiation-sensitive acrylated esters has been the inhibition to ultraviolet curing in the presence of oxygen, e.g., when carried out in the presence of air. It will be understood therefore that certain commercial limitations arise because of the deleterious effect oxygen has on ultraviolet light curing. In accordance with the present invention it has now been found that a significant decrease in oxygen inhibition of light curable radiation sensitive compositions, comprising unsaturated oliomers and polymers, can be attained by incorporating minor amounts of N,N'-diorgano dicarboxamides such as N,N'-dialkyl tartardiamide, N,N'-dioctyl tartardiamide, N,N'-dihexyl malondiamide, N,N'-dipropyl succindiamide. A new radiation sensitive composition according to the invention comprises an acrylic or methacrylic acid Peter and at least 1% by weight of a N,N'-diorgano dicarboxamide having the formula wherein R₁ and R₂, the same or different, contain 2 to 20 carbon atoms and are alkyl, allyl, cycloalkyl, aryl or aralkyl groups which may contain hydroxy, cyano or halogen substitents and wherein X is a hydroxy carboxylic acid radical or a moiety derived from oxalic acid or wherein R₃ is an alkyl group having from 1 to 8 carbon atoms or an aryl group having from 6 to 12 carbon atoms, said alkyl and aryl groups may be substituted. In a further aspect of the invention there is provided a method for decreasing the oxygen inhibition of ultraviolet curable acrylated ester compositions, which comprises adding to said composition a minor amount of a N,N′-diorgano carboxamide as defined above. There is also provided a process in which the new composition is cured by exposure to curing radiation. Suitably a coating of the composition on a substrate is cured, for example to produce a lithographic printing plate. The radiation used to cure the compositions according to the invention is usually ultraviolet, but may alternatively be electron beam or other radiation. The radiation sensitive composition will generally contain a solvent or solvents, one or more conventional additives such as photoinitiators, photoactivators, dyes, polymers, plasticizers and unsaturated monomers, oligomers and polymers. The radiation sensitive compositions of this invention will combine as essential components unsaturated oligomers and/or polymers (acrylic or methacrylic acid esters) and a minor amount of N,N′-diorgano dicarboxamides dissolved in a solvent for both components and as mentioned, conventional additives such as photoinitiators, photoactivators, and the like, also in minor amounts. Other additives such as dyes, polymeric resins and plasticizers may be utilized depending upon the end use of the radiation sensitive composition. In general, the amount of acrylated resin in the final composition will range from about 2 to 95% by weight, preferably from 10 to 75%, of nonvolatile components. In commercial operations for manufacturing lithographic printing plates the plates will be coated with a composition comprised of the radiation-sensitive components of this invention and conventional film-forming resins or polymers such as the known celluloses, epoxies, phenolics, acrylates and the like. Typical proportions of the two major components will be utilized, and it will be understood that neither the particular film-forming material nor the amounts of the components are critical features of this invention. The N,N′-diorgano dicarboxamides suitable for decreasing the oxygen inhibition of the ultraviolet light radiation sensitive acrylate compounds have the following structural formula: where R₁ and R₂ which may be the same or different, contain from 2 to 20 carbon atoms and are alkyl, allyl, cycloalkyl, aryl or aralkyl groups. These groups may have substituents such as hydroxy, cyano, and halogen. X is the hydroxy carboxylic acid radical or moiety derived from oxalic acid or wherein R₃ is an alkyl group having from 1 to 8 carbon atoms or an aryl group having from 6 to 12 carbon atoms. The alkyl and aryl groups may be substituted with, for example, hydroxyl groups. Illustrative N,N′-diorgano carboxamides are: N,N′-Diethyl tartardiamide N,N′-Dipropyl tartardiamide N,N′-Dibutyl tartardiamide N,N′-Dioctyl tartardiamide N,N′-Diisopropyl tartardiamide N,N′-Diisobutyl tartardiamide N,N′-Neopentyl tartardiamide N,N′-Diisoamyl tartardiamide N,N′-Dicyclopropyl tartardiamide N,N′-Dicyclopentyl tartardiamide N,N′-Dicyclohexyl tartardiamide N,N′-Di(6-hydroxyhexyl) tartardiamide N,N′-Di(6-cyanohexyl) tartardiamide N,N′-Diphenyl tartaramide N,N′-Diallyl tartardiamide N,N′-Di(2,2,2-trifluoroethyl) tartardiamide N,N′-Dibenzyl tartardiamide N,N′-Diphenethyl tartardiamide N,N′-Di(4-methoxybenzyl) tartardiamide N,N′-Dipropyl oxalyldiamide N,N′-Dibutyl oxalyldiamide N,N′-Dihexyl oxalyldiamide N,N′-Didodecyl oxalyldiamide N,N′-Diisopropyl oxalyldiamide N,N′-Dicyclohexyl oxalyldiamide N,N′-Dibenzyl oxalyldiamide N,N′-Di(2-methylphenyl) oxalyldiamide N,N′-Dipropyl malondiamide N,N′-Dibutyl malondiamide N,N′-Dihexyl malondiamide N,N′-Dipropyl succindiamide N,N′-Dibutyl succindiamide N,N′-Dipropyl malicdiamide N,N′-Dipropyl terephthalyldiamide In general the amount of N,N′-diorgano dicarboxamide employed will be at least 1% by weight of the total weight of the non-volatile portion of the total composition. In most instances from about 1 to 10%, preferably 3 to 6%, by weight will be sufficient to attain the desired results. Compounds such as tartaric acid, tartaric acid diamide, 2,3-dibenzoyl tartaric acid, tartaric acid dimethyl ester, N,N′-diallyl acrylamide, diallyl urea, triallyl isocyanurate, N,N′-diallyl ethanolamine, bis(diallylamino) methane, dimethyl diallyl ammonium chloride, citric acid and ascorbic acid were found ineffective in substantially decreasing oxygen inhibition. Solvents which may be utilized in formulating the radiation sensitive compositions include Methyl Cellosolve, alcohols such as methanol and isopropanol; ketones such as methylethyl ketone and cyclohexanone, aromatics such as toluene, dimethyl formamide, tetrahydrofuran, methylene chloride, and the like. The other additives may include photoinitiators and photoactivators used in minor amounts such as benzophenone, Michler's Ketone, isopropyl thioxanthone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propan-1-one, benzil dimethyl ketal, isopropylbenzoin ether, ethyl-4-dimethylamino benzoate, and acetophenone derivatives. The invention will be more fully understood by reference to the following illustrative embodiments. In these tests the radiation curable composition was coated on a grained, anodized and silicated aluminum plate. To measure the curing rate a 21 step Fogra Grey Scale Negative was used (described in Fogra praxis report No. 24, Deutsche Forschung-Gesellschaft für Druck und Reproduktions Technik e.V. Copyright 1979 by FOGRA.), O₂ effect was tested by measuring change in gray scale on exposure for 10 sec. in a 5kw Berkey UV light source at 27 and 7 inch by vacuum. After exposure the coating was developed for 10 sec. in Polychrome 972 developer, rinsed and inked. The grey scale inked tail was recorded as a measure of curing rate. A significant increase in curing rate was noticed especially at low vacuum upon addition of carboxamide. EXAMPLE I (A) 5.6 grams of acrylated urethane, sold under the trademark Celrad 3701 by the Celanese Corp., was dissolved in 300 ml of methyl cellosolve. To the resulting solution 0.2 gram benzophenone and 0.2 gram Michlers Ketone were added. The resulting radiation sensitive composition was coated on a grained, anodized and silicated aluminum lithographic plate. When the coated plate was inked and exposed at 1,86 · 10⁵ Pa and 0,48 · 10⁵ Pa (27 and 7 psi) vacuum, developed and inked using a 5kw Berkey lamp, a Fogra Grey Scale negative tail of 14 vs 5 was obtained. (B) When Run A was repeated with the exception that 0.27 gram of N,N′-diallyl tartardiamide was employed as an additional component in formulating the radiation sensitive composition, a Grey Scale tail of 15 vs 8 was obtained under the same test conditions. EXAMPLE II A series of radiation sensitive compositions was formulated utilizing the following components: Amount DV-530 (an acrylated urethane oligmer sold by Polychrome Corp.) U.S.P. 4,233,390 0.85 gram Benzophenone 0.033 gram Michlers Ketone 0.033 gram Diorgano dicarboxamide additive (except in Reference Comp.) 0.05 gram Methyl Cellosolve 50 ml As in Example I (Run A), each of the resulting radiation sensitive compositions was coated on grained, anodized and silicated aluminum lithographic plates, developed, inked and subjected to identical exposures at 7 psi and 27 psi vacuum, and the Grey Scale tail inked, was observed. The results are tabulated below: EXAMPLE III Using the procedures of Example I the following radiation sensitive compositions were formulated and tested for their Grey Scale tails after being coated on grained, anodized and silicated aluminum lithographic plates, then exposed, developed and with subsequent inking: Amount Celrad CMD 8800 (a nonvolatile acrylated urethane based on an aliphatic isocyanate) sold by Celanese Corp. 0.85 gram Benzophenone 0.033 gram Michler's Ketone 0.033 gram Additive (except Ref. comp.) 0.05 gram Methyl Cellosolve 50 ml The results are set forth below: Additive Vacuum, psi 27 7 35) Reference Comp. (no additive) 11 4 36) N,N′-Dipropyl tartardiamide 17 11 37) N,N′-Dioctyl tartardiamide 16 10 38) N,N′-Dicyclopentyl tartardiamide 14 7 39) N,N′-Diallyl tartardiamide 18 13 40) N,N′-Dibenzyl tartardiamide 18 12 41) N,N′-Dihexyl oxalyldiamide 15 9 42) N,N′-Di(2-methylphenyl)oxalyldiamide 14 8 43) N,N′-Dihexyl malondiamide 18 12 44) N,N′-Dipropyl succindiamide 16 10 EXAMPLE IV Another series of radiation sensitive compositions was formulated utilizing the following components: Amount DV-530 0.85 gram Irgacure 907 (2-methyl 1-[4-(methylthio) phenyl]-2-morpholino-propan-1-one 0.033 gram Quantacure ITX (Isopropyl-thioxanthone) 0.004 gram Additive (except for Reference Comp.) 0.05 gram Methyl Cellosolve 50 ml As in the preceding Examples, each of the resulting radiation sensitive compositions was coated on grained, anodized and silicated aluminum lithographic plates, inked and subjected to the Grey Scale test. Additive Vacuum, psi 27 7 45) Reference Comp. (no additive) 7 2 46) N,N′-Diethyl tartardiamide 10 5 47) N,N′-Dioctyl tartardiamide 10 5 48) N,N′-Dicyclopentyl tartardiamide 8 4 49) N,N′-Di(6-hydroxyhexyl)tartardiamide 10 3 50) N,N′-Diallyl tartardiamide 11 5 51) N,N′-Dibenzyl tartardiamide 11 5 52) N,N′-Dihexyl oxalyldiamide 9 4 53) N,N′-Di(2-methylphenyl) oxalyldiamide 10 5 54) N,N′-Dihexyl malondiamide 12 6 55) N,N′-Dipropyl succindiamide 11 5

Claims: A radiation sensitive composition comprising an acrylic or methacrylic acid ester characterised by containing at least 1% by weight of a N,N'-diorgano dicarboxamide having the formula wherein R₁ and R₂, the same or different, contain 2 to 20 carbon atoms and are alkyl, allyl, cycloalkyl, aryl or aralkyl groups which may contain hydroxy, cyano or halogen substituents and wherein X is a hydroxy carboxylic acid radical or a moiety derived from oxalic acid or wherein R₃ is an alkyl group having from 1 to 8 carbon atoms or an aryl group having from 6 to 12 carbon atoms, said alkyl and aryl groups may be substituted. The radiation sensitive composition of claim 1 which is ultraviolet light curable. The radiation sensitive composition of any preceding claim wherein the acrylic or methacrylic acid ester is acrylated urethane. The radiation sensitive composition of any preceding claim wherein the amount of the N,N'-diorgano carboxamide ranges from 1 to 10% by weight, preferably 3 to 6%. The radiation sensitive composition of any preceding claim wherein the N,N'-diorgano dicarboxamide comprises a N,N'-diallyl dicarboxamide, preferably N,N'-diallyl tartardiamide. The radiation sensitive composition of any of claims 1 to 4 wherein the N,N'-diorgano dicarboxamide comprises a N,N'-dialkyl dicarboxamide, preferably selected from N,N'-dibutyl tartardiamide, N,N'-dioctyl tartardiamide, N,N'-dihexyl tartardiamide, N,N-diisoamyl tartardiamide, N,N'-dibutyl succindiamide and N,N'-dihexyl malondiamide. The radiation sensitive composition of any of claims 1 be 4 wherein the N,N'-diorgano dicarboxamide comprises N,N'-dicycloalkyl dicarboxamide, preferably dicyclopropyl tartardiamide. The radiation sensitive composition of any of claims 1 to 4 wherein the N,N'-diorgano dicarboxamide comprises N,N'-dibenzyl tartardiamide. A method for decreasing the oxygen inhibition of ultraviolet curable acrylated ester compositions, which comprises adding to said composition a minor amount of a N,N'-diorgano carboxamide having the formula wherein R₁ and R₂, the same or different, contain 2 to 20 carbon atoms and are alkyl, allyl, cycloalkyl, aryl or aralkyl groups which may contain hydroxy, cyano or halogen substituents, and wherein X is a hydroxy carboxylic acid radical or a moiety derived from oxalic acid or wherein R₃ is an alkyl group having from 1 to 8 carbon atoms or an aryl group having from 6 to 12 carbon atoms, said alkyl and aryl groups may be substituted. A process in which a composition according to any of claims 1 to 8 is cured by exposure to curing radiation, preferably to form a lithographic printing plate.

Inventors: EKLUND, NILS, ROWE, WILLIAM
Applicants: POLYCHROME CORPORATION
Application year: 1987
Main classification: G03F7
IPC codes: G03F7, C08F2, C08F20