MOUNTING ARRANGEMENT

Abstract: A motor vehicle radiator is mounted in the vehicle between an upper (48) and a lower (46) cross beam. The radiator has end tanks (16, 18) and the core (10) extends horizontally between the tanks. Each tank has a tapered foot (30) which fits in a slot (50) in the cross beam (46), and the top end of each tank is constructed so that it can be secured to the upper beam (48).

Description: This invention relates to a mounting arrangement for mounting a cooling system radiator in a motor vehicle. The radiator is conventionally mounted at the front of the vehicle, so that air is driven through the radiator when the vehicle is moving. FR-A-2 145 383 discloses a radiator construction with two vertically oriented end tanks with a tube and fin core running between the end tanks. The tanks are also connected by top and bottom rails, and the radiator is connected to the vehicle in which it is mounted by mounting supports fixed on the rails. Amongst the objects of the invention are the objects of simplifying radiator construction, simplifying assembly of the radiator into a vehicle, and making the radiator construction better able to resist any minor distortions or twisting of the vehicle bodywork. According to the present invention, there is provided a mounting arrangement for mounting a cooling system radiator in a motor vehicle, the arrangement comprising a radiator and vehicle body members for supporting the radiator in the vehicle, the radiator having two vertically oriented end tanks with a tube and fin core extending between the tanks and the vehicle body members comprising upper and lower mounting supports attached to the vehicle bodywork, characterised in that each end tank includes, at its lower end, a tapered foot and at its upper end a bracket with an attachment aperture, and wherein the lower mounting support has upwardly open slots into which the tapered feet can be fitted to locate the bottom ends of the tanks and the upper mounting support has means for connecting the brackets with the attachment apertures to itself. An arrangement as set out above allows very rapid and accurate fitting of the radiator to the vehicle simply by lowering the tapered feet into their slots and then connecting the apertures at the tops of the tanks to the upper mounting support. Furthermore the use of tapered feet located in slots allows a small degree of relative movement between the radiator and the vehicle body members. This movement is helpful because radiators are not particularly tolerant of flexing and twisting distortions, and such distortions may occur, on a very small scale, in the vehicle body during use. If the radiator was bolted to the body at each corner, any such movement of the body would be transmitted to the radiator, but the lost motion afforded by the tapered foot/slot location allows for some isolation of the radiator from flexing movements of the body. The upper and lower mounting supports are preferably metal cross-members which are parallel to one another. Bolts, preferably with plastics spacers/washers may be used to connect the apertures to corresponding apertures in the upper mounting support. According to a second aspect of the invention, there is provided a radiator for a vehicle cooling system, the radiator having two vertically oriented end tanks with a tube and fin core extending between the tanks, characterised in that each tank has at its lower end a tapered foot and at its upper end a bracket with an aperture, the feet and the brackets being adapted for attaching the radiator to a vehicle. The tanks are preferably of plastics. The tapered feet preferably comprise downwardly directed lugs on which triangular section insulators are fitted. The insulators are preferably of a soft elastic or rubber material. The radiator core is preferably of aluminium and can conveniently be a mechanically assembled core, but soldered or brazed cores are also possible. The invention will now be further described, by way of example, with reference to the accompanying drawings, in which: Figure 1 is a front elevation of a radiator according to the invention; Figure 2 is an end view of the radiator of Figure 1; Figure 3 is an end view of the radiator mounted in a vehicle; and Figure 4 is a section through a foot of the radiator. The radiator shown in Figure 1 has a core 10 made up from horizontal aluminium tubes 12 with vertical aluminium fins supported on the tubes. The fins and tubes form a so-called mechanically assembled radiator core in which the fins are force-fitted onto the tubes to form an intimate, heat-conducting joint between them. At each end of the core, a header plate 14 is fitted on the ends of the tubes, and a tank 16 or 18 is mounted on the plate. The tank and the plate are sealed together by bending over tangs 20 formed on the edge of the header plate, to grip a peripheral moulded flange at the edge of the tank. The tank 18 has a water inlet connection 22 and an outlet connection 24 and a degas return spigot 26. An internal wall 28 prevents water flowing directly from the inlet 22 to the outlet 24 without passing through the core 10. At the bottom end of each tank is a tapered lug 30. These lugs project below the bottom face of the core 10 and are formed by triangular end walls 32 connected by a web 34 with supporting ribs 36. The dimension across the end walls 32 is between 15 and 35 mm, preferably 25 mm. The end view of Figure 2 shows that the feet are arranged on the vertical centre line of the tanks. At the top of each tank there is an upwardly extending bracket 38 with an elongate aperture 40. These brackets extend above the top of the core, and are moulded integrally with the core. The brackets each have a flat face 42 which lies in a plane parallel to that of the core 10, and lateral webs 44 which support the face 42. The flat faces 42 of these brackets lie in a plane which is parallel to a line joining the tapered feet 30. Figure 3 shows the radiator of Figures 1 and 2 in relation to a lower cross member 46 and an upper cross member 48. The lower cross member has a slot 50 for receiving the tapered foot 30. The slot is formed by constructing the necessary gap between the mating faces of two sheet metal members which together make up the lower cross member. The shape of the slot corresponds to the shape of an insulating foot 60 (Figure 4) which is a push fit onto the lug 30. The foot 60 is of relatively soft, elastic material so that it can deform to absorb any distortion which may occur between the upper and lower cross members, and thus prevent this distortion from being applied to the radiator itself. The brackets 38 are bolted to the upper cross member 48 by a single bolt 52 at each end which is screwed into a weldnut 58 fixed on the upper cross member 48. Figure 3 shows how isolating washers 54 and 56 and a spacer 55 are used to space and isolate the lugs from the cross member. To install the radiator using this arrangement, it is only necessary to lower the radiator into position so that the feet 60 engage in the slots 50. This can be done with the radiator at an angle to the vertical. The radiator can then be pivoted to the upright position whereupon the flat faces 44, which lie in a plane parallel to the pivot axis defined by the positions of the feet themselves, come into position against the upper cross member 48. The bolts 52 in the brackets 38 are then screwed into the weldnuts 58 at each end. Thus only two fastenings have to be done up which makes radiator installation very simple.

Claims: A mounting arrangement for mounting a cooling system radiator in a motor vehicle, the arrangement comprising a radiator and vehicle body members (46, 48) for supporting the radiator in the vehicle, the radiator having two vertically oriented end tanks (16, 18) with a tube and fin core (10, 12) extending between the tanks and the vehicle body members comprising upper (46) and lower (48) mounting supports attached to the vehicle bodywork, characterised in that each end tank (16, 18) includes, at its lower end, a tapered foot (30) and at its upper end a bracket (38) with an attachment aperture (40), and wherein the lower mounting support (46) has upwardly open slots (50) into which the tapered feet (30) can be fitted to locate the bottom ends of the tanks and the upper mounting support (48) has means for connecting the brackets (38) with the attachment apertures (40) to itself. A mounting arrangement as claimed in Claim 1, wherein the upper and lower mounting supports are metal cross-members (46, 48) which are parallel to one another. A mounting arrangement as claimed in Claim 1 or Claim 2, wherein bolts (52) are used to connect the apertures (40) to corresponding apertures in the upper mounting support (48). A mounting arrangement as claimed in Claim 3, wherein plastics spacers (55) are fitted on the bolts (52). A radiator for a vehicle cooling system, the radiator having two vertically oriented end tanks (16, 18) with a tube and fin core (10, 12) extending between the tanks, characterised in that each tank has at its lower end a tapered foot (30) and at its upper end a bracket (38) with an aperture (40), the feet (30) and the brackets (38) being adapted for attaching the radiator to a vehicle. A radiator as claimed in Claim 5, wherein the end tanks (16, 18) are of plastics material. A radiator as claimed in Claim 6, wherein the feet (30) comprise elastic feet (60) fitted to lugs (30) integrally moulded with the end tanks (16, 18). A radiator as claimed in any one of Claims 5 to 7, wherein the feet (30) lie on a vertical centre line of the radiator. A radiator as claimed in any one of Claims 5 to 8, wherein the apertures (40) lie in a plane parallel to the plane of the core (10). A radiator as claimed in any one of Claims 5 to 9, wherein the feet (30) are wedge-shaped and have a longitudinal dimension, and the longitudinal dimension lies parallel to the plane of the radiator core (10), and a line joining the two feet (30) is also parallel to the same plane. A radiator as claimed in Claim 10, wherein the longitudinal dimension of each foot (30) is between 15 and 35 mm. A radiator as claimed in Claim 11, wherein the longitudinal dimension is substantially 25 mm. A radiator as claimed in any one of Claims 5 to 12, wherein the radiator core (10) is of aluminium and the fins and tubes are mechanically assembled.

Inventors: DAVIS, RAYMOND JAMES, HALLAM, EDWIN
Applicants: FORD FRANCE SOCIETE ANONYME, FORD MOTOR COMPANY, FORD MOTOR COMPANY LIMITED, FORD-WERKE AKTIENGESELLSCHAFT
Application year: 1987
Main classification: B60K11
IPC codes: F28F9, B60K11