ELECTRIC LAMP

Abstract: Electric lamp having a lamp envelope (1) and a synthetic material lamp bowl (6) which is secured to the lamp envelope and is provided with a lamp cap (7), the lamp envelope on its side facing the lamp bowl being provided with a plurality of projecting plate-shaped members (9) extending substantially parallel to the lamp axis (A-B), which members are undetachably accommodated between ribs (10, 11) on the inner wall of the lamp bowl (6), which ribs also extend substantially parallel to the lamp axis.

Description: The invention relates to an electric lamp provided with a lamp envelope and a lamp bowl of a synthetic material which is connected at one end to the lamp envelope and has a lamp cap at its other end. A lamp of this type is known from United States Patent 4,383,200. The known lamp is a compact low-pressure mercury vapour discharge lamp with a cap at one end and having a glass lamp envelope accommodating a hook-shaped fluorescent discharge tube which is sealed in a gas-tight manner. Such a lamp is used as an alternative to an incandescent lamp for general illumination purposes. Furthermore, the lamp includes an electric stabilization ballast and a starter which are partly accommodated in the space bounded by a slightly tapered lamp bowl of synthetic material. The lamp bowl of the said lamp is screwed onto the lower side of the lamp envelope, for which purpose the lamp envelope has a screwthread or special projections for fixation. In the British published Patent Application 2,154,057 (PHN 10924) an electrodeless low-pressure mercury vapour discharge lamp is disclosed in which the glass bulb-shaped envelope of the lamp vessel is secured to a lamp bowl of synthetic material by means of a clamping joint. lt is a time-consuming and rather complicated matter to realise the joint between the lamp bowl and the lamp envelope during the manufacture of the lamps, notably in a bulk-manufacturing process of these lamps. It is an object of the invention to provide a lamp in which a reliable and rigid connection between the lamp envelope and the lamp bowl is established in a simple manner during manufacture of the lamp. According to the invention a lamp of the type described in the opening paragraph is therefore characterized in that, for connection to the lamp bowl, the lamp envelope is provided on its side facing the lamp bowl with a plurality of projections spaced apart from one another and extending substantially parallel to the lamp axis, which projections are undetachably accommodated between ribs on the inner wall of the lamp bowl, which ribs also extend substantially parallel to the lamp axis. The lamp according to the invention can be easily manufactured in a bulk-manufacturing process. The said projections are fixed, for example, by means of an adhesive (such as glue or cement) to the lower side of the bulb-shaped lamp envelope. When the lamp envelope is fixed to the lamp bowl, the said projections are pressed between the ribs and anchored, for example, by means of portions of the members (projections) engaging with the ribs and the members (projections) in the axial direction. The said projections are preferably formed as plate-­ shaped members with pairs of resilient metal barbs which are anchored in synthetic material ribs. A reliable connection between the lamp bowl and the lamp envelope is then obtained. In addition, an ample tolerance for differences in shape of the different envelopes and lamp bowls is achieved during manufacture. In a preferred embodiment the projections form Part of an annular strip which is secured to an edge position of the lamp envelope facing the lamp bowl. This strip consists of, for example, metal and is sealingly joined to the outer wall of the envelope by means of an adhesive. The strip and the members are preferably punched as a single component. The lamp according to the invention is formed, for example, as a compact fluorescent low-pressure mercury vapour discharge lamp or as an electrodeless low-pressure discharge lamp. Such lamps are used as alternatives to incandescent lamps for general illumination purposes. However, the invention may also be used for certain types of incandescent lamps or high-pressure discharge lamps. The invention will be described in greater detail with reference to the accompanying drawing. In this drawing Figure 1 shows an embodiment of an electrodeless low-­ pressure mercury vapour discharge lamp according to the invention, partly in a cross-section and partly in an elevational view and Figure 2 shows a detail of an embodiment of the joint between the lamp bowl and the lamp envelope of the lamp of Figure 1. The lamp of Figure 1 has a glass lamp envelope 1 of a discharge vessel which is sealed in a gas-tight manner and is filled with a small guantity of mercury and a rare gas (such as krypton). The discharge vessel has an indentation 2 accommodating a rod-shaped ferrite core 3. During operation of the lamp a high-frequency electromagnetic field is generated in the discharge vessel by means of a winding 4 surrounding the core and an electric supply unit connected thereto. Furthermore, the inner wall of the envelope 1 has a luminescent layer 5 which converts the ultraviolet radiation generated in the discharge vessel into visible light. Anti-interference rings 12, 13 and 14 are present on the outside of the lamp envelope. A lamp bowl 6 of a synthetic material is secured to the lamp envelope 1. This lamp bowl has a cylindrical part (6a) and a tapered part (6b) provided with an Edison cap 7. The lamp envelope 1 is bulb-shaped and its side facing the lamp bowl 6 is provided with a circular raised edge portion 1a (see Figure 2) whose outside surface has an annular metal strip 8 secured to it by means of an adhesive, such as glue or a cement. This strip has a plurality of regularly spaced, elongated projecting metal members 9 extending substantially parallel to the lamp axis AB, which members are each undetachably accommodated between repsective synthetic material ribs 10 and 11 likewise extending parallel to the longitudinal axis of the lamp and being present on the inside wall of the cylindrical portion (6a) of the lamp bowl 6. Figure 2 diagrammatically shows in detail the joint between the lamp envelope and the lamp bowl. The circular glass edge portion (1a) of the bulb-shaped envelope is only partly shown. The metal strip 8 has a plurality of speed members (9) only one of which is visible. These plate-shaped elongated metal members (9) are punched out integrally with the strip. The strip 8 is provided on its side facing the lamp envelope with an inwardly protruding bent edge 8a. Between this edge and the proximate glass wall (1a) there is provided a small gap which is filled up with a cured cement mass 17 by means of which the strip 8 is adhered to the glass lamp envelope. The presence of the edge 8a prevents the cement when still soft from emerging from the said gap during manufacture of the lamp. The cement consists of a mixture of shellac, phenol formaldehyde resin, hexamethylene tetra-amine, silicon resin, colophonium, calcium carbonate and ethanol. The plate-shaped members are each in the form of pairs of resilient tags 15 and 16. Near its free end each tag is formed into a sharp point (such as 15a and 16a), constituting a barb, on its side edge facing the relevant rib (10, 11), which is arranged to grip the rib, thus anchoring the member in the associated pair of synthetic material ribs. During assembly of the lamp the glass lamp envelope is first provided on its lower side with the said strip having plate-shaped members which slightly project below the plane through the lower edge. Subsequently the lamp bowl is positioned against the lower side of the enveIope in the direction of the longitudinal axis of the lamp. The resilient tags are slid between the substantially parallel ribs The sharp-pointed tags formed as barbs are then anchored in the synthetic material, which preferably consists of a thermoplastic synthetic material such as polycarbonate. The space bounded by the lamp bowl accommodates a high-­ frequency supply unit. In a practical embodiment the diameter of the bulb-shaped glass discharge vessel is approximately 70 mm. The luminescent layer comprises a mixture of two phosphors, namely green-luminescing terbium-­ activated cerium magnesium aluminate and red-luminescing yttrium oxide activated by trivalent europium. A transparent conducting layer of fluorine doped tin oxide is present between the luminescent layer and the glass wall. It was measured that, when a power of approximately 13 W was supplied to the lamp, a luminous flux of about 900 lumens was produced.

Claims: 1. An electric lamp provided with a lamp envelope and a lamp bowl of a synthetic material which is connected at one end to the lamp envelope and has a lamp cap at its other end, characterized in that, for connection to the lamp bowl, the lamp envelope is provided on its side facing the lamp bowl with a plurality of projections spaced apart from one another and extending substantially parallel to the lamp axis, which projections are undetachably accommodated between ribs on the inner wall of the lamp bowl, which ribs also extend substantially parallel to the lamp axis. 2. An electric lamp as claimed in Claim 1, characterized in that the projections are in the form of plate-shaped members with pairs of resilient metal barbs which are anchored in ribs of a synthetic material. 3. An electric lamp as claimed in Claim 1 or 2, characterized in that the projections form part of an annular strip which is secured to an edge portion of the lamp envelope facing the lamp bowl. 4. An electric lamp as claimed in Claim 3, characterized in that the projections and the strip are punched as a single component. 5. An electric lamp as claimed in Claim 3 or 4, characterized in that the strip is secured to the outside of the Iamp envelope by means of an adhesive. 6. An electric lamp as claimed in Claim 3 or 4, characterized in that the strip is provided on its side facing the lamp envelope with an inwardly protruding bent edge. 7. An electric lamp as claimed in Claim 1,2,3,4,5 or 6,characterized in that the projections are in the form of pairs of resilient tags, each tag near its free end being formed into a sharp point on its side edge facing the relevant rib, with which point the tag is anchored in the rib.

Inventors: DERKS, PIERRE LOUIS LEONARD MARIE, PENNING, CORNELIUS, VAN DER HEIJDEN, JOHANNES MARIA ANTONIUS
Applicants: N.V. PHILIPS' GLOEILAMPENFABRIEKEN
Application year: 1987
Main classification: H01J5
IPC codes: H01J5