METHOD FOR DETECTING WARP THREADS CLINGING TOGETHER, AND A WEAVING MACHINE THAT USES THIS METHOD

Abstract: Method for detecting the presence or absence of warp threads clinging together, with the characteristic that it consists principally of a combination of: initiating a machine stop when a warp stop signal is received indicating that a contact has been made by a drop wire 9; checking for a fallen drop wire 9A; and, if no fallen drop wire is found, restarting the machine at least once and interpreting the warp stop motion generated as a result of the restart as an indication that the warp threads 2 are clinging together.

Description: This invention concerns a method for detecting whether or not warp threads are clinging together as they are unwound from the warp beam. The invention also concerns weaving machines on which this method is used. A well-known technique used on weaving machines in order to detect warp breaks consists of a warp stop motion in which each warp thread supports a drop wire, so that if a thread breaks the corresponding drop wire falls and makes an electrical contact, ie. closes a pair of electrodes. As a result of this electrical contact being made, a warp stop signal is sent, and this signal is used to initiate a machine stop. However, as is known, such a signal from the warp stop motion may not necessarily be the result of a warp break, in which case a "false stop" occurs. Such false stops can have various causes. One possible cause of a false stop may be slack in one of the warp threads, so that the corresponding drop wire closes the contact with the electrode. Another cause of a false stop may be one or more of the drop wires jiggling up and down as a result of vibrations set up during the weaving process, so that at the lowest point of the jiggle they close the contact with the electrode. It is common technology not to take account of warp stop signals of short duration, in order to prevent jiggling drop wires causing a machine stop. A third possible cause of false machine stops may be two or more adjacent warp threads clinging together along part of their length, thus forming a "strap" in the warp. Such a strap is usually due to an accumulation of the dust that occurs in any weaving mill. Dust from the weaving shed always falls on the warp. Since during the weaving process the warp threads pass through the drop wires, large accumulations of dust naturally occur at the warp stop motion, in particular at the row of drop wires nearest the warp beam. Such an accumulation can lead to two or more warp threads clinging together, thus forming a strap. This strap may then drag one of the drop wires forward with it as a result of the motion of the warp threads. Due to its relatively light construction the drop wire is liable to be completely twisted out of shape so that contact is made between the two corresponding electrodes. The resulting stop motion signal results in a machine stop, as explained above. Such clinging together of the warp threads may not necessarily be due to an accumulation of dust; it may also be caused by faulty winding on the warp beam. The aim of the present invention is to provide a method and a weaving machine in which this disadvantage does not occur. To this end the invention relates to a method for detecting the presence or absence of warp threads clinging together in a weaving machine, more particularly in a weaving machine having a warp stop motion comprising electrodes and drop wires, suspended on the warp threads which cooperate with said electrodes, characterized in that the method comprises the following steps : initiating a machine stop when a warp stop signal is received indicating that an electrical contact has been made between the warp stop electrodes by a drop wire; checking for a fallen drop wire; and, if no fallen drop wire is found, restarting the weaving machine at least once and interpreting a warp stop signal obtained from the warp stop motion as a result of the restart as an indication that the warp threads are clinging together. The invention also relates to a weaving machine for carrying out said method. Checking for a fallen drop wire can be done by means of a drop wire locator, e.g. as described in Dutch patent application No. 8600372 made by the present applicant. In order to explain the characteristics of the invention, by way of example only and without being limitative in any way, the following variants of said method and weaving machine are described below with reference to the accompanying drawings, where: fig. 1 is a schematic diagram of a weaving machine according to the invention, showing an accumulation of dust; fig. 2 is a view in the direction of arrow F2 in fig. 1; fig. 3 shows how, as a result of warp threads clinging together, a drop wire can make contact between two electrodes of the warp stop motion. Fig. 1 is a schematic representation of the usual parts involved in the weaving process, namely the warp beam 1, the warp threads 2, the heddles 3 for forming the shed 4, the reed 5 for beating in the weft threads, the woven cloth 6 and the cloth beam 7. As in the usual method for timely detection of breaks in the warp threads 2, the warp stop motion 8 has drop wires 9 suspended on the warp threads. The drop wires are normally arranged in several rows, respectively 10 to 13 in this diagram. When a warp thread breaks, the corresponding drop wire 9 falls and makes an electrical contact, thus resulting in a machine stop. Additionally, a drop wire locator 14 may be mounted underneath the warp stop motion in order to detect and locate the fallen drop wire 9A, as described in Dutch patent application No. 8600372 made by the present applicant. As described in the preamble, dust generated during the weaving process falls on the warp threads 2. As can be expected, this dust 15 forms an accumulation 16 at the warp stop motion 8, in particular at the row of drop wires 10 nearest the warp beam 1. As shown in fig. 2, such an accumulation 16 can lead to several warp threads 2A clinging together and thus forming a strap. Fig. 3 shows how this dust accumulation 16 can result in a drop wire 9 being dragged along by the warp threads 2, until it is bent out of shape so much that an electrical contact is made between the warp stop electrodes 17 and 18, thus generating a warp stop signal and initiating a machine stop. In order to determine whether such a machine stop is in fact due to warp threads 2A clinging together, the method of the invention is used, as described below. In a first variant, when a machine stop occurs a check is made for a fallen drop wire 9A, e.g. by means of the abovementioned drop wire locator. If no fallen drop wire 9A is found, the weaving machine is restarted. If immediately after the restart a warp stop signal resulting in a machine stop once more occurs, then there is a very high degree of probability that a number of warp threads 2A are clinging together; what is certain is that there are no fallen drop wires 9A, otherwise they would have been detected by the drop wire locator. Furthermore, stopping and restarting the machine rules out the possibility of the stop having been caused by jiggling of the drop wires 9. The only remaining possibility is the presence of a "strap". In the method of the invention, the second warp stop signal is therefore used to indicate that a number of warp threads are clinging together. In a second variant of the method of the invention, when a machine stop occurs a check is first made for a fallen drop wire 9A. If no fallen drop wire 9A is found the machine is restarted. If immediately after the restart a machine stop once more occurs, a second check for a fallen drop wire is carried out by means of the drop wire detector 14. If no fallen drop wire is found as a result of this second check, then according to the invention this datum is used to indicate that a number of warp threads 2A are very probably clinging together. In a variation of the method just described, after the second check for a fallen drop wire 9A the machine can be restarted for a second time. If a machine stop occurs again immediately after this restart, then according to the invention this datum is used to signal that a number of warp threads are clinging together. In a third variant of the method of the invention, when a machine stop occurs a check is first made for a fallen drop wire 9A. If no drop wire 9A is found the machine is restarted. If immediately after the restart a machine stop once more occurs, a check is made to discover whether the fallen drop wire 9A is located on the same row 10-13 as on the previous stop. If there is a strap, it will obviously result in the same drop wire contact being made. If this second check reveals that the fallen drop wire 9A is in fact located on the same row 10-13, then according to the invention this datum is used to indicate that a number of warp stop threads 2A are very probably clinging together. In yet another variant, use is made of the face that when a number of warp threads 2 cling together it is very probable that the resulting warp stop signal will originate from the drop wire row 10 nearest the warp beam 1. In this variant, when a machine stop occurs a check is first made for a fallen drop wire 9A. If no fallen drop wire 9A is found the machine is restarted. If however a second machine stop occurs immediately after the restart, then in this variant of the invention a check is made to discover in which drop wire row 10-13 a contact has been made. If the contact has been made in the drop wire row 10 nearest the warp beam 1, a signal is given to indicate that a number of warp threads are very probably clinging together. Clearly, this allows the weaver to intervene manually whenever such a signal indicating several drop wires 2A clinging together is given. However, the method of the invention is of course fully automatic. A weaving machine using the method of the invention will have e.g. a control unit 19 connected to: the warp stop motion 8, the drop wire locator 14, a signalling unit 20 and the main drive 20 of the weaving machine. The control unit 19 can consist essentially of a number of logic circuits and start-stop circuits for switching the drop wire detector 14 and drive 21 in and out. Such components are already well known, and so do not need further description here. The configuration of the control unit 19 can be quite clearly understood on the basis of the method of the invention as so far described.

Claims: Method for detecting the presence or absence of warp threads clinging together in a weaving machine, more particularly in a weaving machine having a warp stop motion (8) comprising electrodes (17,18) and drop wires (9), suspended on the warp threads (2), which cooperate with said electrodes (17,18), characterized in that the method comprises the following steps : initiating a machine stop when a warp stop signal is received indicating that an electrical contact has been made between the warp stop electrodes (17,18) by a drop wire (9,9A); checking for a fallen drop wire (9A); and, if no fallen drop wire (9A) is found, restarting the weaving machine at least once and interpreting a warp stop signal obtained from the warp stop motion (8) as a result of the restart as an indication that the warp threads (2) are clinging together. Method as in claim 1, characterized in that if on restarting the machine another warp stop signal is generated which leads to a machine stop, this signal is also used to provide an indication that a number of warp threads (2A) are clinging together. Method as in claim 1, characterized in that if on restarting the machine another warp stop signal is generated which leads to a machine stop, a second check for a fallen drop wire (9A) is carried out; if none is found, this datum is used to provide an indication that a number of warp threads (2A) are clinging together. Method as in claim 1, characterized in that if on restarting the machine another warp stop signal is generated which leads to a machine stop, a second check for a fallen drop wire (9A) is carried out; if none is found, this datum is used to restart the weaving machine once more, and if another machine stop then occurs immediately, this datum is used to provide an indication that a number of warp threads (2A) are clinging together. Method as in claim 1, characterized in that if on restarting the machine another warp stop signal is generated which leads to a machine stop, a check is carried out to discover whether the fallen drop wire (9A) is located on the same row (10-13) as previously; if such is the case, this datum is used to provide an indication that a number of warp threads (2A) are clinging together. Method as in claim 1, characterized in that if on restarting the machine another warp stop signal is generated which leads to a machine stop, a check is carried out to discover whether the warp stop signal has originated from the row (10) of drop wires (9) nearest the warp beam (1); if such is the case, this datum is used to provide an indication that a number of warp threads (2A) are clinging together. Weaving machine for carrying out the method of claim 1, comprising a warp stop motion (8) having electrodes (17,18) and drop wires (9), suspended on the warp threads (2), which cooperate with said electrodes (17,18); a drop wire locator (14); a signalling unit (20); and a main drive (21); characterized in that said weaving machine includes a control unit (19) coupled to the abovesaid components of the weaving machine, which allows to carry out the steps of initiating a machine stop when a warp stop signal is received indicating that an electrical contact has been made between the warp stop electrodes (17,18) by a drop wire (9,9A); checking for a fallen drop wire (9A); and, if no fallen drop wire (9A) is found, restarting the weaving machine at least once and interpreting a warp stop signal obtained from the warp stop motion (8) as a result of the restart as an indication that the warp threads (2) are clinging together.

Inventors: SHAW, HENRY
Applicants: PICANOL N.V.
Application year: 1987
Main classification: D03D51
IPC codes: D03D51