FLOOR CLEANER

Abstract: A floor cleaner in which driven rollers (7a,7b) are integrally mounted with a pair of rotating cleaning bodies (3a,3b) on the respective opposite end portions thereof, each of the rotating cleaning body (3a,3b) being provided with a plurality of blades (3d,3e) made of an elastic material on the outer circumference thereof, wheels comprise a pair each of main wheels (4a,4b) disposed at a forward and a rear portions of the casing (1), and auxiliary wheels (8) each of which is located at an intermediate position defined between the respective driven rollers, each of the auxiliary wheel is positioned somewhat lower than the respective main wheels, i.e. they are located in a seesaw like condition, and at the same time the main wheels and the auxiliary wheels are journaled to the casing in such that both of them are swingable in front and in the rear directions of the casing, idle rollers (12a,12b) are journaled to the casing in such that they are interposed between the respective main wheels and the respective driven rollers at each intermediate position defined by both of them in a swingable manner along the forward and rear directions of the casing, respectively, the auxiliary wheels are adapted to freely abut upon and to be releasable from both the forward and rear driven rollers, respectively, and the respective idle rollers are adapted to freely abut upon and to be releasable from both the forward or the rear main wheels and the forward or the rear driven rollers, respectively.

Description: This invention relates to a floor cleaner having a pair of rotatable cleaning bodies for sweeping up particles of dust and, in particular, to a floor cleaner capable of effectively sweeping up dust particles of varying sizes. It is known to employ a rotatable brush in a cleaner to sweep up floor dust. An example of such a cleaner is shown in Fig. 4 of the drawings. The cleaner of Fig. 4 has dust boxes 102b, 102c positioned at the front and rear of the casing 100. The rotatable brush 103 is bristled and is positioned between the dust boxes 102b, 102c. The brush 103 is rotated by wheels 104 through a drive gear mechanism. The intakes 102a, 102d to the dust boxes 102b,102c face towards the rotatable brush 103. Because the cleaner is provided with a gear mechanism, measures have to be taken to prevent the entry of dust into the mechanism. In use, when the bristles of the rotating brush 103 contact particles of dust on the floor, such particles are either swept up from the floor directly into the forward dust box 102b or else rebound from the top of the casing 100 into the rearward dust box 102c. Whilst the above type of floor cleaner can sweep up most of the dust particles from the floor, some of the dust particles will be brushed forwards through the gap between the floor surface and the underside of the casing 100. Although this is not too much of a problem when the floor is carpeted, where the floor is smooth and uncarpeted, e.g. it is tiled, the dust can tend to be brushed out the front of the cleaner, particularly when the dust is in the form of solid particles. In order to overcome this, it has, in the past, been proposed to manufacture a floor cleaner as shown in Fig. 5. The floor cleaner of Fig. 5 again has two dust boxes 102b,102c, as in Fig. 4. However, the cleaner has a pair of bristled rotating brushes 103a,103b positioned parallel to each other between the dust boxes 102b,102c. Both brushes 103a,103b are rotated, by the wheels 104, by means of a drive gear mechanism, and rotate in opposite directions, as shown. The forward and rearward dust box intakes 102a,102d face onto the forward and rearward brushes 103a,103b, respectively. In use, when the forward brush 103a contacts a dust particle on the floor, the particle is introduced into one of the dust boxes 102b,102c by means of a synergistic spring action derived from the contra-rotation of the forward and rearward brushes 103a,103b. In the cleaner of Fig. 5, the dust particles which are swept forward by the rearward brush 103 are generally interrupted by the forward brush 103a. However, although the Fig. 5 type of cleaner sweeps more effectively than the cleaner of Fig. 4, dust particles can still be swept out from the front of the cleaner by passing through the gaps between the bristles of the forward brush 103a. By reducing the height h of the underside of the casing 100 from the floor, the amount of dust brushed out from the front of the cleaner can be reduced. However, if the height h is reduced too much, the cleaner is unable to pick up large dust particles as these cannot fit between the underside of the casing and the floor. A further type of known floor cleaner is shown in Fig. 6. This cleaner comprises a guiding member 100a, which extends downwardly from the top of the casing 100 between a forward brush 103a and a rearward brush 103b. The employment of a central guiding member 100a allows the clearance height h at the front and rear of the cleaner to be kept comparatively large so as not to impede the entry of large dust/dirt particles into the sweeping zone. However, because the bristled brushes 103a,103b possess the same disadvantages as do those of the Fig. 5 cleaner, even when the spacing of the base of the guiding member 100a from the floor is kept small, dust particles can still be swept under the guiding member 100a, through the forward brush 103a, out the front of the cleaner. The spacing of the guiding member 100a cannot be made too small because dust particles tend to adhere to it. Furthermore, the presence of the guiding member 100a between the two brushes 103a,103b prevents the two brushes from working synergistically. Dust particles can also tend to get trapped between the brushes 103a,103b and the surfaces of the guiding member 100a. The known cleaner described above with reference to Fig. 6, is similar in some respects to the cleaner disclosed in US-A-4325156. However, it will be noted that the central guiding member 36 of the cleaner of US-A-4325156 is the same height as the front and rear portions of the cleaner with the result that the dust/dirt particles will be easily brushed under the central guiding member, rather than into one of the dust/dirt boxes 14,15. Furthermore, although the cleaning bodies 34,35 of US-A-4325156 are bristled brushes which rotate in opposite directions, sweeping together, only one of them is positively driven in rotation at any one time. Upon forward movement of the cleaner of US-A-4325156 (i.e. from right to left as drawn in Fig. 6 of US-A-4325156), the rear cleaning body 35 is driven and the forward cleaning body 34 simply freewheels. When the cleaner is moved rearwardly, the rear cleaning body 35 freewheels whilst the forward cleaning body 34 is driven. Although the undriven cleaning body may have some sweeping/cleaning effect, the cleaner of US-A-4325156 does not use the cleaning bodies 34,35 to their maximum capacity. In addition, the bristled construction of the cleaning bodies 34,35 and in particular the tufted bristled construction of the forward cleaning body 34, [see Fig. 5 of US-A-4325156] is not conducive to preventing dirt from being swept by one cleaning body through the other cleaning body especially where, as in US-A-4325156, that other cleaning body is simply slowly freewheeling in rotation. According to the present invention there is provided a floor cleaner comprising a casing, a pair of cleaning bodies rotatably mounted in the central portion of the casing, each of the cleaning bodies being provided at its opposite ends with drive rollers, dust boxes positioned at forward and rearward portions of the casing, dust box intakes facing the cleaning bodies, main wheels positioned at forward and rearward portions of the casing, auxiliary wheels positioned between the drive rollers of the two cleaning bodies, said auxiliary wheels being movable between positions of abutment with either the forward or the rearward cleaning body drive rollers to transmit drive thereto, characterized in that each of the cleaning bodies includes a plurality of blades of elastic material; that the main wheels are movable forwardly and rearwardly relative to the casing; that forward idle rollers are provided between the forward main wheels and the forward cleaning body drive rollers; and that rearward idle rollers are provided between the rearward main wheels and the rearward cleaning body drive rollers, each idle roller being movable between a neutral position and a position of abutment and driveable engagement with both its adjacent main wheel and its adjacent drive roller whereby, upon movement of the cleaner over the floor to be cleaned, both the cleaning bodies are simultaneously driveably rotated in opposite directions by the rotation of the wheels in contact with the floor. There is thus provided a cleaner of improved cleaning efficiency which is able to sweep up dust particles varying in size from very small to comparatively large. Further features and advantages of the present invention will become apparent from the following description of an embodiment thereof, given by way of example only, with reference to Figs. 1-3 of the accompanying drawings. In the drawings: Fig. 1 is a side view of an embodiment of cleaner in accordance with the present invention, partially cut away for clarity along the line I-I of Fig. 2; Fig. 2 is an underneath plan view of the cleaner of Fig. 1; Fig. 3 is a side elevation of the cleaner of Fig. 1, with portions of the casing side wall broken away; and Figs. 4-6 are partially sectioned side views and detail views of various known floor cleaners. An embodiment of floor cleaner in accordance with the present invention will be described below by way of reference to Figs. 1-3. The cleaner comprises a casing 1 containing the sweeping mechanism. Pivotally attached to the top of the casing is a handle 5. Dust boxes 2a,2b are provided at the front and rear of the casing (the left and right sides respectively as drawn in Figs. 1 and 3). A cover for the dust boxes (not shown) is removably attached to the casing 1. Two rotatable cleaning bodies 3a,3b are provided between the dust boxes 2a,2b. The cleaning bodies 3a,3b are positioned parallel to each other with their opposite ends rotatably journaled to the side walls of the casing 1. Each of the cleaning bodies 3a,3b is in the form of a so-called blade brush. Each cleaning body has a plurality of blades 3d,3e around its circumference, which blades may be spiral or linear and be made from a flexible elastic material such as rubber, synthetic resin, metal or the like. The surface of each blade may, as shown, be provided with a plurality of projections. The depth of the blades 3d,3e is chosen to be slightly greater than the spacing of the main spindle of the cleaning body from the floor surface 6. The cleaning bodies 3a,3b are integrally provided with drive rollers 7a,7b on their opposite ends. These drive rollers 7a,7b, as will become apparent, are used to rotatably drive the cleaning bodies 3a,3b. An auxiliary wheel 8 is provided between each pair of drive rollers 7a,7b. The auxiliary wheels 8 are suspended, by swing arms 9a, from brackets 10a secured to the inner surface of the casing 1. The swing arms 9a may be made of a round bar formed into a substantially C-shape. One end of each swing arm 9a is arranged to pivotally attach bracket 10a, whilst the other end rotatably supports an auxiliary wheel 8. Each auxiliary wheel 8 is arranged to swing, on its swing arm 9a, to abut and driveably engage a drive roller 7a,7b. The lowermost portion of each auxiliary wheel 8 is positioned below the underside of the casing 1 so that the auxiliary wheels 8 are in permanent contact with the floor surface 6. Also provided on the underside of the casing 1 are two pairs of main wheels 4a,4b, positioned at the front and rear of the casing. Each main wheel 4a,4b is suspended, via a swing arm 9b, from a bracket 10b attached to the casing 1. Each bracket 10b is provided with a stop 11 to limit the maximum swing motion of the swing arm 9b. As in the case of the auxiliary wheels 8, each of the main wheels 4a,4b is positioned so that its lowermost surface is positioned below the underside of the casing 1, to be in permanent contact with the floor surface 6. As shown in Figs. 1 and 3, the lowermost surface of the auxiliary wheel 8 is positioned below the lowermost surface of the main wheels 4a,4b such that the auxiliary wheel and main wheels 4a,4b,8 cause the cleaner to see-saw about the auxiliary wheels 8. Idle rollers 12a,12b are provided between the forward drive roller 7a and forward main wheel 4a, as well as between the rearward drive roller 7b and rearward main wheel 4b. Each idle roller 12a, 12b is suspended, via a swing arm 9c, from a bracket 10c secured to the inside of the casing 1 in a similar fashion to the suspension of main wheels 4a,4b and auxiliary wheel 8. As a result, each idle roller 12a is adapted to freely abut upon and be releasable from the drive roller 7a and main wheel 4a, whilst the idle roller 12b is arranged to freely abut upon and be releasable from the drive roller 7a and main wheel 4b. The underside of the top portion of the casing 1 is provided with a guide member 1b which may, as shown, be substantially V-shaped in side elevation, with its apex positioned between the cleaning bodies 3a,3b. The walls of the guide member 1b may, as shown, extend continuously into the dust intakes 2c,2d of the dust boxes 2a,2b. To use the cleaner illustrated in Figs. 1-3, the cleaner is first rested on the floor surface 6. The handle 5 is used to push the cleaner in the direction of the main arrows marked in Figs. 1-3. This causes the cleaner to see-saw around auxiliary wheels 8 such that the forward main wheels 4a and auxiliary wheels 8 rest on the floor surface 6. In this position, the main wheels 4a swing rearwardly on swing arms 9b, to commence rotation in the direction of the arrows marked in Figs. 1-3 as the cleaner is pushed in the direction of the main arrow. At the same time, the main wheels 4a move into abutment with the idle rollers 12a, causing them to swing rearwardly on swing arms 9c into abutment with the drive rollers 7a. As a result, the rotation of the main wheels 4a is transmitted, by idle rollers 12a rotating in the direction shown in Figs. 1 and 3, to the drive rollers 7a. The drive rollers 7a rotate in the directions of the arrows shown in Figs. 1-3, causing the cleaning body 7a integral therewith to rotate in the same direction. As shown in Figs. 1-3, the cleaning body 3a rotates counter-clockwise, i.e. sweeping away from the floor surface 6 towards the other cleaning body 3b. When the cleaner is moved in the direction of the main arrow in Figs. 1-3, the auxiliary wheels 8 are swung rearwardly, on swing arms 9a, into abutment with the rearward drive rollers 7b. As a result the rotation of the auxiliary wheels 8 is transmitted to the drive rollers 7b, causing the cleaning body 3b to rotate. As shown in Figs. 1 and 3, the cleaning body rotates clockwise, in the opposite direction to the forward cleaning body 3a, i.e. sweeping away from the floor surface 6 and towards the forward cleaning body 3a. Because the main wheels 4b are positioned higher, relative to the casing 1, than the auxiliary wheels 8, the see-sawing of the cleaner 1 about the auxiliary wheels 8 causes the main wheels 4b to be lifted free of the floor surface 6. In this condition, the idle rollers 12b are placed in a neutral non-abutting position. When the cleaner is moved across the floor surface 6 as described above, the rotation of the cleaning bodies 3a,3b causes the blades 3d,3e to sweep the floor surface 6. In so doing, dust particles on the floor surface 6 are sprung up from the floor surface 6 by the elasticity of the blades 3d,3e. Because the cleaning bodies 3a,3b sweep towards each other, the dust particles are swept into the dust boxes 2a,2b via the dust intakes 2c,2d. The dust particles may either be swept directly into the dust boxes 2a,2b by the blades 3d,3e or, more usually, after rebounding off the guide member 1b. The shape of the blades 3d prevent the blades 3e from sweeping dust particles forwardly out from the front of the cleaner. Any dust particles that are brushed forwardly by blades 3e are intercepted by blades 3d and swept into one of the dust boxes 2a,2b. Furthermore, large-sized particles of dust are swept up by means of the synergistic action of the contra-rotating cleaning bodies 3a,3b. When the direction of the floor cleaner is reversed by the user pulling the handle 5, the casing 1 tilts rearwardly, see-sawing around auxiliary wheels 8. As a result the rearward main wheels 4b come into contact with the floor surface 6 whilst the forward main wheels 4a are raised clear of the floor surface. As a result, the rearward main wheels 4b swing "forwardly" on swing arms 9b, to abut against the idle rollers 12b which, in turn, swing on swing arms 9c into contact with the rearward drive rollers 9b. The auxiliary wheels 8 also swing "forwardly" to abut upon the forward drive rollers 7a, leaving the forward idle rollers 12a and main rollers 4a in neutral non-abutting conditions in which they do not abut any of the other members. The rotation of the rearward main wheels 4b and of the auxiliary wheels 8 is transmitted to the drive rollers 7b and drive rollers 7a, respectively, causing the cleaning bodies 3a,3b to continue to contra-rotate so that particles of dust on the floor surface 6 are swept up in the same manner as that described above. Thus, the cleaning body 3b located at the rear position of the cleaner springs dust particles forwardly, as well as forwardly and upwardly, whilst these dust particles are almost completely prevented from exiting from under the front of the cleaner by means of the blades 3d of the forward cleaning body 3a. Dust particles brushed forwards by the rearward cleaning body 3b are returned by the forward cleaning body 3a in an upwardly and rearwardly direction. By co-opera-ting in this way, the cleaning bodies allow the cleaner to sweep with an improved efficiency. Furthermore, the construction allows a reasonable spacing to be maintained between the underside of the casing and floor surface, allowing the cleaner to sweep up dust particles ranging in size from the very small to the comparatively large. Each cleaning body continues to rotate in the same direction irrespective of the direction of movement of the cleaner. This drive is achieved using a comparatively simple construction, without employing a complicated gear mechanism. In addition, the floor cleaner described above in conjunction with Figs. 1-3 is not only less expensive to manufacture than conventional floor cleaners, but allows for easy maintenance and requires no counter-measure for preventing dust from entering a gear mechanism. The cleaner also has the advantage of being able to function on irregular floor surfaces.

Claims: A floor cleaner comprising a casing (1), a pair of cleaning bodies (3a,3b) rotatably mounted in the central portion of the casing, each of the cleaning bodies being provided at its opposite ends with drive rollers (7a,7b), dust boxes (2a,2b) positioned at forward and rearward portions of the casing, dust box intakes (2c,2d) facing the cleaning bodies (3a,3b), main wheels (4a,4b) positioned at forward and rearward portions of the casing, auxiliary wheels (8) positioned between the drive rollers (7a,7b) of the two cleaning bodies, said auxiliary wheels being movable between positions of abutment with either the forward or the rearward cleaning body drive rollers (7a,7b) to transmit drive thereto, characterized in that each of the cleaning bodies (3a,3b) includes a plurality of blades (3d,3e) of elastic material; that the main wheels (4a,4b) are movable forwardly and rearwardly relative to the casing; that forward idle rollers (12a) are provided between the forward main wheels (4a) and the forward cleaning body drive rollers (7a); and that rearward idle rollers (12b) are provided between the rearward main wheels (4b) and the rearward cleaning body drive rollers (7b), each idle roller (12a,12b) being movable between a neutral position and a position of abutment and driveable engagement with both its adjacent main wheel (4a,4b) and its adjacent drive roller (7a,7b) whereby, upon movement of the cleaner over the floor (6) to be cleaned, both the cleaning bodies (3a,3b) are simultaneously driveably rotated in opposite directions by the rotation of the wheels (4a,4b,8) in contact with the floor (6). A cleaner as claimed in Claim 1, wherein the main wheels (4a,4b), auxiliary wheels (8) and idle rollers (12a,12b) respectively are pivotally attached relative to the casing to swing forwardly and rearwardly. A cleaner as claimed in Claim 1 or Claim 2, wherein the auxiliary wheels (8) are positioned lower than the main wheels (4a,4b) to maintain the auxiliary wheels and the main wheels in a see-saw like condition around the auxiliary wheels. A cleaner as claimed in any of the preceding claims, wherein the idle rollers (12a,12b) are arranged so that, in their neutral position, they are released from abutment with one or both of their adjacent main wheel (4a,4b) and drive roller (7a,7b).

Inventors: KOBAYASHI, KIYOSHI
Applicants: KABUSHIKI KAISHA HOKY (TRADING AS HOKY CORPORATION)
Application year: 1987
Main classification: A47L11
IPC codes: A47L11