METHOD AND APPARATUS FOR ENERGY EFFICIENT COMMINUTION

Abstract: A method and apparatus of comminuting ore-like ma­ terial to produce a disproportionately large volume of flakier product which is easily and more efficiently ground in a mill, wherein the method includes the appli­ cation of a stream of liquid all around the inlet of a conical crusher (120), increasing the speed and reducing the throw of the crusher to produce a generally flaky product, crushing the ore in the presence of the liquid and passing the ore and liquid slurry directly to a grin­ ding mill (114).

Description: The present invention relates to methods and apparatus of comminuting rock, coal or other ore-like materials which reduce the capital and operational costs of that comminution. More specifically, the present invention involves the introduction of a liquid into a conical crusher in a manner which increases the production of the crusher, while simultaneously decreasing the cost of subsequent grinding. Conventional methods of comminution comprise passing raw ore through a series of crushers, screens, and grinding mills until a suitable size of product is produced. The combination of increased capital and operational costs coupled with falling ore grades has forced mine operators to streamline their operations to achieve a lower cost of production per ton of material. One suggestion for achieving greater milling efficiency involves the collection of the material to be reduced in size, and compressing it between two non-yielding hard surfaces under sufficiently high compression to result in size reduction as well as briquetting of the particles. Preferably the briquettes contain 30-50% of a final product grade material that would be normally obtained as the product of a following grinding/­ delumping mill. The feed-to-product transformation in such a scheme is claimed to save energy consumption in excess of l0% over the same transformation performed with conventional grinding machinery. The mixing of a suitable liquid with the material before such high compression is stated to result in briquettes of lower strength compared to briquettes formed in the absence of liquid. This method contains several disadvantages: l) limited capacity of individual comminution devices (in the range of 20 tons/hour), due to their multi-faceted objective, which includes bringing down the top size, producing 30-50% final product grade material, as well as agglomerating the product into briquettes; 2) briquettes need additional expenditure of energy for delumping; and 3) severe wear of the surfaces effecting the compression of the material to be broken down in size. Traditional high production mining operations require several of such high compression devices, and it is expected that there would not be meaningful cost savings, capital and operating, to implement the technique. Thus, any non-briquetting comminution technique which enhances the productivity of existing, already high capacity crushing and grinding machinery at a substantial savings in overall energy consumption, provides a better, economically feasible approach. It has been known for some time that crushing in the presence of water will decrease dust, material packing in the crusher chamber and the percentage of fines in the crusher product. Another method of reducing the energy required in the comminution process involves the introduction of water into a crusher to form a slurry containing four percent solids. Tests with a jaw crusher indicate that this wet crushing process provides a 74 percent increase in crushing rate for hard coals and a l2l percent increase for softer coals. In addition, power consumption is reduced by as much as 66 percent compared to conventional dry crushing. The major disadvantage of this basic wet crushing method is that the extremely low percentage of solids in the slurry is not suitable for large scale commercial milling operations. A later analysis of this method using a cone crusher and slurries of 30 to 60 percent solids revealed that the reduction in required crusher horsepower which followed the introduction of water into the crusher would be essentially offset by the additional power required for supplemental pumps and classifiers needed to practice the process. Thus, there is a continuing need for an economically feasible method of comminution which requires less energy than conventional systems and requires a reduced level of capital and operational resources. It is therefore a major object of the present invention to provide an improved method of comminution which results in a reduction of power consumption per ton of ore. It is another object of the present invention to provide a method of comminution which employs a carrier liquid such as water in the crushing process to achieve a commercially viable reduction in capital and operating costs. It is a further object of the present invention to provide a method of comminution which results in a greater efficiency in both the crushing and final milling steps. It is a still further object of the present invention to provide an apparatus which may be used to readily convert conventional cone crushers to crushers capable of water flush crushing. The comminution apparatus and method of the present invention relates to the use of a fluid such as water in conjunction with a conical crusher so that crusher production is significantly increased and that production comprises a relatively flaky product with a low percentage of fines. This product may be more easily ground in a ball or pebble mill with a significant savings in milling costs. More specifically, the method and apparatus of the present invention involves the addition of liquid to the crusher so that the entire crushing chamber is continually wetted. One advantage of introducing water into the crushing chamber is that the fine material produced by crushing is flushed from the crushing chamber, allowing increased production. The crusher is adjusted by decreasing the throw and increasing the gyrational speed of the head. A combination of the above-identified adjustments and the introduction of water enables a conventional cone crusher to produce a significantly higher volume of flake-­ shaped crusher material with less fines. The reduction in fines allows the crushed material to be processed directly in a grinding mill rather than to a classifier followed by the mill. The elongate shape of this flakier material, with its inherent ease of breakage compared to cuboidal particles, significantly enhances the comminution efficiency of a grinding mill. Energy in the subsequent milling step is saved by feeding a grinding mill with a feed (the product of the liquid flushed crusher) which behaves in the mill as if were a substantially finer feed, because of its unique shape characteristics. Thus, the present method can be characterized as precrushing before milling rather than pregrinding before milling as envisaged in the prior art. A more thorough understanding of the present invention will be gained by reading the following description of the preferred embodiments with reference to the accompanying drawings in which: Figure l depicts a sectional view of a conical crusher of the type employed in the present process; Figure 2 is an enlarged view in partial section of mounting means used with the water flush apparatus depicted in Figure l; Figure 3 is a plan view of the underside of the water flush apparatus depicted in Figure l; Figure 4 is an enlarged side view of the water flush apparatus depicted in Figure 3; Figure 5 is a flow diagram of a conventional method of comminution; Figure 6 is a flow diagram of the present method of comminution; Figure 7 is a flow diagram of another conventional method of comminution; Figure 8 is a flow diagram depicting an alternate embodiment of the present invention which is an improvement to the method depicted in Figure 7; Figure 9 is a flow diagram of yet another conventional method of comminution; Figure l0 is a flow diagram depicting an alternate embodiment of the present invention which is an improvement upon the method depicted in Figure 9; and Figure ll is a flow diagram depicting an alternate embodiment of the method of Figure l0. Referring now to the drawings, wherein like reference numerals indicate like elements, Figure l, for purposes of example, depicts a simplified version of the cone crusher disclosed in U.S. Patent 4,478,373 to Gieschen which has been modified to comport with the process of the present invention. It should be understood that the present invention is not restricted to this particular cone crusher, but may be practiced on any of several conventional conical crushers. The crusher l0 is comprised of a frame l2 having a central hub l4 formed from a cast steel member having a thick annular wall l6 forming an upwardly diverging vertical bore l8 adapted to receive a cylindrical support shaft 20. A plurality of discharge ports l9 are provided for the removal of crushed material. Frame l2 extends outwardly from hub l4 to enclose drive pinion 22. Supported by housing 24 and an outer seat 26 is a countershaft box 28 which, through bearings 30, is adapted to house countershaft 32 with pinion 22. Countershaft 32 is rotated by a suitable exterior pulley 34, shown channeled at 36 to receive V-belt or other suitable driving means such as a motor (not shown). Pinion 22 engages annular gear 38 which is bolted to an eccentric 40 rotatable about shaft 20 via annular bushing 42. Cylindrical support shaft 20 extends above eccentric 40 and supports socket bearing or spherical seat 44. Seated against socket bearing 44 is spherical upper bearing 46 which supports the entire head assembly 48. Head assembly 48 is comprised of head member 50, having a conical configuration about which is positioned a mantle 5l. Extending inwardly of head member 50, a follower 52 is disposed around and engaging the outer surface of eccentric 40. A tubular mainframe shell 54 projects upwardly from countershaft box 28. The upper portion of shell 54 terminates in an annular ring having a wedge section known as adjustment ring seat 56. Seat 56 normally supports an annularly shaped adjustment ring 58 positioned directly above seat 56. The inner annular surface of adjusting ring 58 is helically threaded to receive a complimentary threaded outer annular surface of the crusher bowl 60. Rotation of bowl 60 thus adjusts the relative position thereof with respect to ring 58 and changes the setting of the crushing members. The upper extension of bowl 60 terminates in a horizontal flange 62 to which is bolted a downwardly extending annular adjustment cap ring 64. Bolted at various spaced positions along the top surface of flange 62 is material feed hopper 66. Hopper 66 extends into the opening enclosed by bowl 60 and is provided with a center opening 68 for the entry of material into the crusher. Bowl 60 is further provided with an upper liner 70 which provides the crushing surface against which head mantle 5l forces incoming material in a gyrating action. Crushing cavity or gap 7l is located between mantle 5l and liner 70. The importance of gap 7l will be discussed in greater detail below. A plurality of vertically projecting support shafts 72 are fixed to the horizontal flange 62. These support shafts are constructed and arranged to secure and support feed platform 74 above hopper 66. Feed platform 74 is provided with an annular particle barrier 76 which encircles feed inlet 78. Feed inlet 78 includes vertically depending chute 80, which in the preferred embodiment extends into the mouth of hopper 66. The operation of crusher l0 involves the eccentric gyration of head 50 about vertical support 20 and within the confines of bowl liner 70. This gyration comprises a cycle during which head 50 alternates between a closed or crushing side, shown at 95 and an open side at 96. Incoming material is crushed until it is small enough to pass through the open side. Since the head 50 is continually gyrating, some material is always being crushed or passing through the open side through discharge ports l9. Crusher l0 is often referred to as having a designated setting, or the distance between liner 70 and mantle 5l when head 50 is closed as at 95. The displacement of head 50 between the widest opening at 96 and the narrowest opening at 95 is commonly referred to as the "crusher head throw", or simply as the "throw". Throw is dependent on crusher size, and is altered by changing the eccentricity of the eccentric 40. Referring now to Figures 2-4, a water flush spray apparatus 82 is secured to the underside of feed platform 74 by fastening means comprising at least one 'L' bracket 84, corresponding eyelet 86 and bolt 88. Spray apparatus 82 may take various forms, but in the present invention is comprised of a loop 90 fabricated of pipe, which in the preferred embodiment has a diameter of approximately four to six inches. In the preferred embodiment, loop 90 is designed to circumscribe chute 80, and is welded to an inlet stem 92 of similar diameter connected to a source of medium such as water or other pressurized liquid, or a compressed gas, such as air. In the present invention, the crushing medium, in this case water, is pressurized by forcing it through a plurality of relatively small openings 93. A plurality of nozzles 94, essentially segments of one inch pipe, are fixed into holes 93 preferrably by welding. Nozzles 94 are designed to direct the flow of liquid into gap 7l around the entire circumference of head assembly 48 so that all areas of liner 70 will be flushed. In the present invention, these nozzles are pointed in a vertically depending direction, but other configurations may be used. When a spray apparatus 20 having the dimensions of the present invention is employed, water flow rate can be adjusted to create slurries ranging from 30-85% solids (by weight) within the cone crusher cavity. When crusher l0 is in operation, the spray from nozzles 94 enters the crushing chamber through central opening 68, where it mixes with incoming material prior to crushing. It has been observed that increases in crusher productivity are most pronounced when the water continually impacts the entire rim of gap 7l. It has been found that when a "water flush" crusher is used in conjunction with a ball or rod mill for further comminution, the resulting shape of the material exiting the crusher improves the efficiency of the total crusher/mill system by being more easily ground in the mill. More specifically, a greater amount of flakier crusher product has been found to pass as feed to the grinding mill. The flakiness of a material flow is determined by the percentage of particles which are generally broad and flat, or plane-shaped, as opposed to cuboidal, and can be quantified using standard flakiness testing devices, such as prescribed in the "Operating Procedure G-ll for Measurement of Flakiness Index of Granules", published by Central Laboratory of Highways and Bridges, Dunod, Paris, France l97l. Thus, it became an additional goal of the present invention to increase the flakiness of the crushed product. A cone crusher set at conventional head throw and gyrational speed produces a product having approximately fifteen percent flakes. It was found that when throw is reduced and speed increased in a conventional (dry) cone crusher, the percent flakiness decreases from the normal fifteen percent to about ten percent. This decrease results from the rounding of particles larger than the setting with a consequent increase in the amount of fines produced. A reduction in throw and corresponding increase in eccentric speed will in turn significantly decrease the production of the conventional crusher. Furthermore, in situations where the crusher bowl is set at the lowest setting to obtain the smallest possible product, the fines generated in the cavity enhance the buildup of a cake-like material which causes the crusher ring to "bounce," preventing normal operation, decreasing production and significantly shortening the usable life of the crusher. However, it was found that when water was added to a crusher having a reduced throw and increased speed via the spray apparatus described above, the percentage of flaky material increased to about 30% of the total crusher product. Apparently, the water flushes the fines from the crushing chamber to prevent formation of any cake-like material in the cavity. Although the preferred embodiment is primarily concerned with the use of water as the media to increase production, alternative fluids may also be employed. For example, pressurized gas such as air may be directed into crushing cavity 7l to assist in the removal of fines and in the movement of crushed material. Since air is not naturally subject to gravity as is water, a vacuum may be created adjacent to the discharge port l9 by conventional means such as a vacuum pump to draw the air through the crusher along with the crushed product. It was also found that the flakier product of the present process is more easily ground in pebble or ball mills. The most probable reason for this greater grinding efficiency is that flakier particles are easier to fracture by forces exerted perpendicularly to their flattened dimension than are the cuboidal particles produced by conventional "dry" crushing. In quantitative terms, when water is introduced into a crusher wherein the head throw has been reduced on the order of 10 to 50% of normal throw, and the head speed has been increased on the order of ll0 to 200% of normal speed, crusher production increases on the order of l50 to 350% of an identical conventional dry crusher at the same bowl setting but working under normal throw and speed parameters. One implication of these findings is that the capital and operational costs of conventional comminution processes can be significantly reduced by the present process. Referring now to Figure 5, wherein a conventional closed circuit comminution process is depicted, new feed 98 enters an autogenous or semi-­ autogenous mill l00. The autogenous mill creates a coarse product which is passed by transport means l02 to a conventional cone crusher l04, and a fine product which is passed by transport means l06 to a classifier l08. Transport means could be either a conveyor or slurry pipeline depending on the water content of the material to be transported. Crusher l04 is referred to as being in closed circuit with mill l00, since the product of the crusher l04 is sent back to mill l00 via transport means ll0. Classifier l08 splits the incoming materials via transport means l06 and l08 into product grade fines that are transported by means ll2 and a coarser material that is cycled to a ball or pebble mill ll4 via transport means ll6. Discharge of mill ll4 goes to classifier l08 via transport means ll8. Figure 6 illustrates how the present process can simplify and improve upon the prior art shown in Figure 5. A cone crusher l20 fitted with the water flush apparatus 82 is substituted for conventional crusher l04. The increase in flakes content and decrease in fines content associated with water flush crushing allows the crusher product to be routed directly to ball mill ll4 via transport means l22. If there is a productivity constraint on the ball mill, a partial or full diversion via loop ll0 may be employed as an option. The rate at which water is added to the crusher is generally, designed to eliminate the addition of supplemental water to ball mill ll4. It is very important to eliminate the escape of steel balls from semi-­ autogenous mills by means of magnetic separators, so that the feed to crusher l20 is devoid of balls. The present flowsheet is likely to increase the overall capacity of the prior art flowsheet in excess of 20% which in turn lowers the total cost per ton of product produced at ll2. In addition, the present process tends to produce less slimes than the prior art process. Referring now to Figure 7, a comminution process is depicted wherein a rod mill l24 has been employed to receive the feed l26 from a tertiary crusher. Although rod mills are commonly employed as feed preparation units for ball/pebble mills, adequate alternatives to their use have long been sought because of their high capital and operating costs. Figure 8 illustrates the present process in which a conical crusher l20 fitted with the water flush apparatus 82 produces a product that behaves quite comparably to that produced by rod mill l24 as far as its grinding behavior in the ball mill ll4 is concerned. This is because the water flush process can be implemented on a conical crusher adjusted to the lowest possible bowl setting to produce a finer product without fear of engendering unwanted crusher "bounce." In addition, the flaky product from the crusher is more easily ground in mill ll4. It is well established that conical crushers are less expensive initially and are far easier to maintain than are equivalent capacity rod mills. Thus, a significantly lower total cost/ton of product produced at ll2 is expected. Slimes content in stream ll2 is expected to be lower than the prior art process. Referring now to Figure 9, a conventional comminution process is depicted in which a screen l28 separates the feed l30 from a secondary crusher into fines which are stock piled at l32 and coarse material which is passed through transport means l34 to a conventional tertiary cone crusher l04 until the material is fine enough to stockpile at l32. Depending on the top size of material on the stockpile l32, a rod mill l24 plus a standard or large diameter ball mill ll4 may be employed. Typically, 0.75 inch feeds need the rod and ball mill arrangement, and 0.5 inch material can be processed in a single-stage ball mill. The material is then passed through a circuit comprising a ball mill ll4, transport means ll8, classifier l08 and transport means ll6 to achieve the desired degree of comminution. In contrast, Figure l0 illustrates how the present process and apparatus may be used to simplify the comminution system of Figure 9. By replacing the tertiary cone crusher l04 with a water flush cone crusher l20 and a direct slurry line l22 to ball mill ll4, the use of screen l28, transport means l34 and l36 and optional rod mill l24 are all eliminated at a significant savings in total cost/ton of product produced at ll2. The existence of the direct slurry line l22 between crusher l20 and ball mill ll4 necessitates the relocation of stockpile l32 to l38, after secondary crushing is completed and just before the material enters the water flush crusher l20. Crusher l20 should be located as close to mill ll4 as possible, in order to eliminate unnecessary pumping of slurry through l22, for example, by direct gravity feed of the crusher discharge into the inlet of mill ll4. The elimination of slurry pumping saves considerable amounts of energy. From stockpile l38 the material is transferred via transport means l34 to the water flush crusher l20. From that point, the process is identical to that described in Figure 6. Referring now to Figure ll, in certain process applications the availability of water flush crusher l20 and ball mill ll4 may not be totally compatible. In cases where the availability of crusher l20 is lower than that of ball mill ll4, the size of the crusher l20 is selected so as to provide a suitably higher nominal capacity than the mill ll4. The discharge from crusher l20 may be diverted via transport means l23 to a sump or holding tank l40 for temporary storage. The ball mill ll4 then receives slurry from tank l40 through transport means l52 at a desired flow rate. As an alternative, if storage in sump l40 is undesirable due to the settling out of particles in the slurry, instead, the outflow of crusher l20 is conveyed via transport means l23 to dewatering device l42, which may comprise a screen or similar device. Dewatering device l42 separates the slurry into a fine ore stockpile l44 and a source of recycle water l46, which may then be conveyed via a transport means (not shown) to crusher l20 or other process application. Stockpile l44 may be provided with additional drainage capability. Transport means l54 conveys fine ore as needed from stockpile l44 to ball mill ll4. Instead of choosing a crusher l20 of higher nominal capacity than that of mill ll4, as described in the above paragraph, crusher l20 may be maintained at a size that matches the nominal capacity of the mill ll4, and provided with a second, but identical water flush crusher l2l. Crusher l2l receives material via transport means l35 and produces a crushed slurry, which is conveyed via transport means l50 to ball mill ll4, sump l40 or dewatering device l42. When crusher l20 is undergoing maintenance, feed material can be diverted to crusher l2l and vice versa. In this manner, a continuous flow of feed to mill ll4 can be maintained as long as the mill is available for production. When mill ll4 is undergoing maintenance, feed l34 to crushers l20 and l2l may be stopped. If feed l34 is not stopped, the discharge from crusher l20 and/or l2l may be sent via transport means l23 to either sump l40 or to stockpile l44 (the latter via dewatering device l42). The additional capital cost of crusher l2l is more than offset by savings in reduced downtime. EXAMPLE l The production of a cone crusher was first tested using the conventional dry format, then applying a water flush apparatus with a four inch pipe and l2 nozzles. The data reveal that although wet crushing requires more horsepower, the tremendous increase in production results in a more than 50% reduction in required power per ton produced. EXAMPLE 2 A second test was conducted in which a closed circuit dry tertiary cone crusher was followed by an open circuit ball mill. The results were compared with those obtained when the circuit arrangement was changed to a water flush tertiary cone crusher in open circuit followed by the same open circuit ball mill arrangement. The data reveals that a dry crusher with a wider setting is more efficient than a water flush crusher with a narrower setting. Thus, in comparison with Example l, the wider the setting, the greater the production of a dry crusher. Unfortunately, this greater production takes the form of mostly cuboidal particles which require more energy to mill. However, due to the increased flakiness of the water flush product, there is a significant reduction in required horsepower/ton produced in the ball mill. Again, an approximate 50% reduction of overall power required is achieved. Thus, the present process and apparatus discloses a means by which the comminution of ore can be accomplished with a significant reduction in capital and energy costs. While particular embodiments of the water flush process and apparatus have been shown and described, it will be obvious to persons skilled in the art that changes and modifications might be made without departing from the invention in its broader aspects.

Claims: 1. A method of operating a cone crusher comprising a material inlet, a conical head, an annular inner bowl liner against which an annular outer mantle on said head crushes incoming material in a gyrating cycle, said bowl liner and mantle having a circumferential gap or cavity therebetween, said crusher having conventional head throw and gyrating speed characteristics, said method comprising: providing a source of crushable, particulate material; directing a flow of liquid into said gap between said bowl liner and said mantle so that said bowl liner and mantle bounding said gap are continually moistened and said liquid is mixed with said material to form a slurry in said crusher cavity; whereby crushing said slurry in said crusher creates a significant proportion of said particles of reduced size and flaky shape. 2. The method defined in claim l further comprising introducing sufficient liquid into said gap to create a slurry on the order of from 30 to 85% solids by weight. 3. The method defined in claim l further comprising reducing the throw of said head from said conventional setting. 4. The method defined in claim 3 comprising reducing said throw of said head is on the order of l0 to 50% of normal throw. 5. The method defined in claim 3 further comprising increasing the rotational speed of said head from said conventional setting. 6. The method defined in claim 5 comprising increasing said speed on the order of ll0 to 200% of normal speed. 7. The method defined in claim l wherein said liquid is water. 8. The method defined in claim l, wherein the volume of material crushed by said crusher is on the order of l50 to 350% of said volume produced by an identical crusher having conventional head throw and speed parameters. 9. A process for achieving the energy efficient comminution of materials comprising: providing a source of comminutable material comprised of majority of individual particles; passing said material through preliminary reduction means to reduce the size of said particles; providing at least one conical crusher having a bowl liner surrounding a mantle on a conical head rotating about an eccentric in a gyratory fashion at a predetermined eccentric throw and speed; and said mantle and bowl liners adjusted to have a minimum permissible gap therebetween; introducing a flow of liquid through said crusher so that said liquid enters the crusher through said gap; introducing said comminutable material to said conical crusher so that said material mixes with said liquid; passing said mixture of material and liquid through said gap of said crusher to alter the size and shape of said particles to increase the percentage of flaky products; and passing said mixture of flaky products from said crusher directly to a mill. l0. The process defined in claim 9 wherein said liquid is water. 11. The process defined in claim 9 comprising passing the output of said crusher directly to a rod mill. 12. The process defined in claim 9 comprising passing said material through an autogenous grinding mill as said preliminary reduction means. 13. The process defined in claim 9 comprising passing said material through a semi-autogenous grinding mill as said preliminary reduction means. 14. The method defined in claim 9 further comprising passing the mixture of crushed material to a holding means before passing said mixture to a mill. 15. The method defined in claim l4 comprising passing said mixture to a holding tank as said holding means. 16. The method defined in claim l4 comprising passing said mixture through a dewatering device and then to a stockpile as said holding means. 17. An improved conical crusher for the comminution of materials, said crusher having a fixed outer cone and a conical head gyrating within that fixed cone, a crushing cavity created between said head and said cone wherein the crushing action takes place when the gyrating head moves towards the fixed cone, the crusher further having a feed assembly comprising a feed platform having an underside, a feed inlet and a feed chute downwardly depending from said inlet; wherein the improvement comprises means for directing a flow of liquid into said crushing cavity. 18. The apparatus described in claim l7 wherein said means further comprises: a conduit having a diameter and underside and being constructed and arranged to be mounted on said underside of said feed platform and adjacent to said chute. 19. The apparatus defined in claim l8 wherein said conduit further comprises: a plurality of spaced apertures having a diameter and located in said conduit. 20. The apparatus defined in claim l7 wherein said conduit and apertures are constructed and arranged to direct a flow of liquid towards said head assembly adjacent to where said head gyrates against said bowl so that said cavity is continually moistened. 2l. The apparatus defined in claim l8 wherein said conduit forms a loop which encircles said feed chute. 22. The apparatus defined in claim l9 wherein said apertures are located on the underside of said conduit. 23. The apparatus defined in claim l9 wherein said apertures are fitted with nozzles. 24. The apparatus defined in claim 22 wherein said nozzles are directed to depend vertically from said conduit. 25. The apparatus defined in claim 23 wherein said nozzles are segments of small diameter pipe. 26. A conical crusher for the comminution of materials, comprising a stationary lower frame assembly, a vertically movable upper frame assembly biased toward said lower frame assembly and having a bowl and a bowl liner, a head assembly including a crusher head including a mantle, said head mounted on a support means for gyratory motion relative to said frame assemblies and crushing action between said bowl liner and said mantle, a gap formed between said head and said bowl liner, said bowl adjustably mounted to said upper frame assembly for vertical movement relative to said frame assemblies and head assembly by virtue of interfacing, helically threaded surfaces of said upper frame and bowl, and an eccentric for imparting gyratory motion to said head, a drive means for driving said eccentric, and a feed assembly comprising a feed platform having an underside, a feed inlet and a feed chute downwardly depending from said inlet, and a liquid spray apparatus located on the underside of said feed platform and constructed and arranged to direct a flow of liquid into said gap, and further comprising: a conduit having a diameter and an underside and being constructed and arranged to be mounted on said underside of said feed platform and adjacent to said chute, and a plurality of spaced apertures having a diameter and located on said underside of said conduit. 27. A conical crusher for the comminution of materials, said crusher having a fixed outer cone and a conical head gyrating within said fixed cone, a crushing cavity between said head and said cone wherein the crushing action takes place when the gyrating head moves towards the fixed cone, the crusher further having a feed assembly comprising a feed platform and a feed inlet, and a means of discharge of crushed material and including: means for directing a flow of lubricating fluid into said crusher cavity simultaneously with the introduction of said material; and means for withdrawing said fluid from said crusher simultaneously with said crushed material. 28. The apparatus defined in claim 27 wherein said fluid is a gas. 29. The apparatus defined in claim 28 wherein said gas is air. 30. The apparatus defined in claim 27 wherein said means for withdrawing said fluid comprises the creation of a vacuum adjacent to said discharge end of said crusher to withdraw said gas.

Inventors: KARRA, VIJIA K., MAGEROWSKI, ANTHONY J.
Applicants: NORDBERG INC.
Application year: 1987
Main classification: B02C2
IPC codes: B02C2, B02C23