RESIN COMPOSITE

Abstract: A resin composite formed by uniting a resin having a negative coefficient of linear expansion and another resin having a positive coefficient of linear expansion into one body, thereby to reduce the influence of distortion with change of temperature on other compositions in the vicinity of the resin composite.

Description: Most of general resins so called engineering plastics have a positive coefficient of linear expansion. The value of the coefficient is so large as to be of the order of 10⁻⁴/°C. If various kinds of fillers, such as, e.g., glass fiber or carbon fiber, or various kinds of beads are added thereto, or if other resins are compounded therewith, the coefficient of linear expansion is still so large as to be of the order of 10⁻⁵/°C at best. Recently, there have been developed liquid-crystal polymers with a coefficient of linear expansion of the order of 10⁻⁶/°C. However, the liquid-crystal polymers are different from widely used resins or other compounds besides resins in that the liquid-crystal polymers generally have a negative coefficient of linear expansion. That is, the liquid-crystral polymers belong to a specific category. Accordingly, the present situation is such that those widely used resins and the liquid-crystal polymers are individually used for utilizing the individual characteristics thereof singly. JP-A-60 249 110 discloses an optical fibre core comprising an optical fibre coated with a primary clad layer and a secondary cladding material having a coefficient of linear expansion ≦ 1 x 10⁻⁵/°C. However, in the case where those widely used resins or the liquid-crystal polymers are used individually or singly, there arises the problem that a considerable distortion occurs in other compositions in the vicinity of the resins or the liquid-crystal polymers with the change of temperature from low to high or from high to low, because the coefficient of linear expansion is too large or because the coefficient of linear expansion is negative even if it is small. It is the object of the present invention to provide a novel coated optical fiber wherein the coating exerts little influence of distortion on the optical fiber core even if the temperature change is wide. According to the present invention this object is achieved with a coated optical fiber comprising an optical fiber (1), a first layer (2) formed over said optical fiber as a buffer layer, a second layer (3) formed over said first layer, and a third layer (4) formed over said second layer, said second layer being composed of a first resin having a negative coefficient of linear expansion and said third layer, being composed of a second resin having a positive coefficient of linear expansion, wherein the resin composite of said first resin and said second resin has a coefficient of linear expansion within a range of from -10⁻⁵ to 10⁻⁵/°C. Fig. 1 is a sectional view of the optical fiber coated with a resin composite according to the present invention; Fig. 2 is a graph of transmission loss increase versus temperature showing the comparison between an optical fiber of the present invention and an optical fiber coated only with a liquid-crystal polymer having a negative coefficient of linear expansion. The present invention will be described in more detail with reference to the accompanying drawings. Fig. 1 shows an embodiment of the present invention wherein the first resin is composed of a liquid crystal polymer. In Fig. 1, the reference numeral 3 designates the first resin (a liquid-crystal polymer) having a negative coefficient α of linear expansion, and the reference numeral 4 designates the second resin having a positive coefficient α' of linear expansion, the liquid crystal polymer 3 and the resin 4 being united into one body to form the resin composite having a coefficient of linear expansion within a range of from -10⁻⁵ to 10⁻⁵/°C. The reference numeral 1 designates the optical fiber, and the reference numeral 2 designates the cushion (buffer) layer for protecting the optical fiber. The liquid-crystal polymer 3 having a negative coefficient a of linear expansion and the resin 4 having a positive coefficient α' of linear expansion can be brought into sufficiently close contact with each other by one-by-one coating, but it is preferable from the viewpoint of improving the close contact that the liquid-crystal polymer 3 and the resin 4 are united into one body by simultaneous extrusion of two layers when the coated optical fiber is prepared by extrusion. According to the present invention the distortion of the optical fiber core strand caused by the change of temperature becomes almost zero. Accordingly, the invention has such an effect that the transmission loss of the optical fiber is not increased in spite of the change of temperature. The aforementioned operation or effect of the invention is considered as follows. The coefficient of linear expansion of the liquid-crystal polymer is so small as to be of the order of 10⁻⁶/°C and near the coefficient of linear expansion of glass 10⁻⁷/°C. However, the coefficient of linear expansion of the liquid-crystal polymer generally takes a negative value while the coefficient of linear expansion of glass takes a positive value. Accordingly, in the case of the low temperature of -60°C, the difference in sign between the coefficients makes a fine distortion of the optical fiber. The fine distortion appears in the form of an increase of transmission loss in the optical fiber coated with the liquid-crystal polymer having a negative coefficient of linear expansion. On the other hand, in the case of the coated optical fiber of the present invention a resin having a negative coefficient α of linear expansion and another resin having a positive coefficient α' of linear expansion into one body, the resin having a positive coefficient α of linear expansion compensates for the distortion due to the negative linear expansion of the liquid-crystal polymer by acting in the direction of positive linear expansion in a fine level so that the optical fiber core strand is substantially free from distortion due to the resin composite. Accordingly, in the case where the optical fiber is coated with the resin composite, transmission loss does not increase even at the temperature of -60°C. When a polyamide-group resin or fluoro resin having so large a coefficient as to be of the order of 10⁻⁴ is used as the resin having a positive coefficient α' of linear expansion, it seems as if the linear expansion of the resin acts too greatly. However, in practice, it is considered that distortion due to the resin having a positive coefficient α' of linear expansion is very small because the resin having a negative coefficient has a low coefficient of linear expansion and a high elastic modulus. Accordingly, there is no problem in the use of the aforementioned resin in practice. Examples of the resin having a negative coefficient a of linear expansion used in the present invention, include liquid-crystal polymers, such as aromatic polyesters, aromatic-aliphatic polyesters, aromatic poly(ester-amide)s, aromatic-aliphatic poly(ester-amide)s, aromatic polyazomethynes, and aromatic polyester carbonates, and preferably thermo-plastic liquid-crystal high molecular compounds having a coefficient of linear expansion of from the order -10⁻⁵/°C to the order -10⁻⁷/°C, preferably from -5 x 10⁻⁶ to -8 x 10⁻⁶/°C, such as aromatic polyesters containing 2,6 naphtalenedioxy moiety terephthaloyl moiety and p-oxybenzoyl moiety and aromatic-aliphatic polyesters containing terephthaloyl moiety and polyethylene terephthalate moiety Further preferably, the resin having a negative coefficient is a highly oriented resin. Examples of the resin having a positive coefficient α' of linear expansion used in the present invention, include thermo-plastic resins, such as, e.g., polyamides, polyamide elastomers, polyester elastomers, polyurethanes, polyesters, polyethylenes, polyvinyl chlorides, polystyrenes and polyfluorocarbons, and resins cross-linked by, e.g., heat, light, water and electron beam (so as to be hardened, such as, e.g., epoxy polymers and acryl polymers. It is preferable that the value of α' is so small as to be of the order of 10⁻⁴/°C or less. Particularly, thermo-plastic resins, thermo-setting resins, ultraviolet-curable resins and liquid-crystal polymers, such as those having a positive coefficient of linear expansion of from 10⁻⁶ to 10⁻⁴/°C are more preferable. Embodiment 1 A liquid-crystal polymer (VECTRA® A-900, aromatic liquid-crystal polymer) having a negative coefficient α of linear expansion and a resin (Nylon 12) having a positive coefficient α' of linear expansion were united into one body to thereby prepare a resin composite. An optical fiber (a) was coated with the resin composite as shown in Fig. 1. As a comparative example, another optical fiber (b) was coated only with the same liquid-crystal polymer having a negative coefficient α of linear expansion. The increasing quantity of transmission loss in each of the two fibers (a) and (b) with the temperature change of from -60°C to +60°C was measured as shown in Fig. 2. In Fig. 2, the white circles refer to the fiber (a), and the black triangles refer to the fiber (b). The optical fiber (b) coated only with the liquid-crystal polymer exhibited the increasing quantity of transmission loss to reach into 1.0 dB/km at the low temperature of -60°C, but the optical fiber (a) coated with the resin composite of the invention exhibited no increase of transmission loss. In this embodiment the optical fiber is formed of glass or plastic with the outside diameter of 0.125 mm, and the cushion layer is composed of thermo-setting silicone or ultraviolet-curable resin with the thickness of 0.1375 mm. The thickness of the resin having a negative coefficient of linear expansion is 0.25 mm, and the thickness of the resin having a positive coefficient of linear expansion is 0.15 mm. Embodiment 2 Graded-Index(GI) type (core/clad diameter: 50/125 µm)optical fiber glass was coated with an ultraviolet-curable resin to thereby prepare a 0.3 mm buffered optical fiber. The buffered optical fiber was coated by extrusion with a liquid-crystall polymer (VECTRA® A-900) of a negative coefficient of linear expansion (-5 x 10⁻⁶ to -8 x 10⁻⁶ /°c), and then coated with a denatured liquid-crystal polymer (UNITICA, Ltd., LC2010B) having a positive coefficient of linear expansion (1 x 10⁻⁵ /°C) to thereby prepare a coated optical fiber. The thickness of each of the liquid-crystal polymers respectively having a positive coefficient and a negative coefficient of linear expansion is 0.225 mm. The transmission loss of the coated optical fiber was measured (measurement wavelength λ = 0.85 µm) with the temperature change of from -60 to +80°C. As a result, there was no increase of transmission loss. As described above, the resin composite of the first and second resin according to the present invention has the effect that the distortion of the optical fiber in the vicinity of the resin composite with the change of temperature is so reduced as to be almost zero, because the resin having a negative coefficient α of linear expansion and the resin having a positive coefficient α' of linear expansion are united into one body to have a geometrical function. Particulary, the optical fiber coated with the resin composite is suitable for use in the condition of low temperature. Accordingly, the present optical fiber has an improved performance. In the present invention, the measurements of the coefficient of linear expansion were carried out on a TMA made by Rigaku Denki K.K., under the conditions of a load of 2 g, a sample length of 20 mm and a temperature rising rate of 1.25°C/min.

Claims: A coated optical fiber comprising an optical fiber (1), a first layer (2) formed over said optical fiber as a buffer layer, a second layer (3) formed over said first layer, and a third layer (4) formed over said second layer, said second layer being composed of a first resin having a negative coefficient of linear expansion and said third layer being composed of a second resin having a positive coefficient of linear expansion, wherein the resin composite of said first resin and said second resin has a coefficient of linear expansion within a range of from -10⁻⁵ to 10⁻⁵/°C. The coated optical fiber as claimed in claim 1, wherein said first resin is composed of a highly oriented resin. The coated optical fiber as claimed in claim 1, wherein said first resin is composed of a liquid-crystal polymer. The coated optical fiber as claimed in claim 3, wherein said liquid-crystal polymer is thermoplastic and has a coefficient of linear expansion from the order -10⁻⁵/°C to the order -10⁻⁷/°C. The coated optical fiber as claimed in claim 1, wherein said second resin has a positive coefficient of linear expansion of the order 10⁻⁴/°C or less.

Inventors: ASASAKA, NOBUHIRO C/O YOKOHAMA WORKS, KAKUTA, TATSUYA C/O YOKOHAMA WORKS
Applicants: SUMITOMO ELECTRIC INDUSTRIES LIMITED
Application year: 1987
Main classification: C08L101
IPC codes: C03C25, C09D201, C08L67, C08L69