PURIFICATION OF ALKALI METAL CHLORIDE SOLUTION

Abstract: A process for the purification of an aqueous solution of an alkali metal chloride by contacting the solution with an ion-exchange material and thereafter contacting the ion-exchange with a liquid medium to regenerate the ion-exchange material, in which the process is effected in an apparatus which comprises at least a first vessel and at least a second vessel which are operatively connected so that ion-exchange material may flow through and be transferred from the second vessel to the first vessel, and in which the process comprises effecting contact between ion-exchange material and the liquid medium in the first vessel, effecting contact between ion-exchage material and the aqueous alkali metal chloride solution in the second vessel, and transferring ion-exchange material from the first vessel to the second vessel and from the second vessel to the first vessel.

Description: This invention relates to a process for the purification of an aqueous alkali metal chloride solution and to an apparatus in which the purification process may be carried out. Aqueous solutions of alkali metal chlorides are electrolysed on a vast scale throughout the world to produce aqueous alkali metal hydroxide solution and chlorine. Prior to electrolysing such a solution it is generally necessary to purify the solution, and in particular it is necessary to remove from the solution polyvalent metal compounds, for example, compounds of alkaline earth metals, e.g. compounds of calcium, magnesium and strontium, or at least to reduce the concentration of such compounds in the solution to an acceptable level. Where the concentration of such polyvalent metal compounds is not reduced to an acceptable level problems are created when the aqueous alkali metal chloride solution is electrolysed. An aqueous alkali metal chloride solution may be electrolysed in a mercury cell which comprises a flowing mercury cathode and a graphite or metal anode. The solution is electrolysed in such a cell to produce an alkali metal amalgam and chlorine, the alkali metal amalgam is removed from the cell and reacted with water to produce an aqueous alkali metal hydroxide solution and hydrogen, and the resultant mercury or weak amalgam is returned to the electrolytic cell. The presence of polyvalent metal compounds of, for example, calcium, magnesium and/or strontium in the solution which is electrolysed is one of the contributory causes of the formation of so-called thick mercury, or mercury butter, on the base plate of the cell, and the presence of the thick mercury on the base plate leads to short-circuits in the cell between the anodes and the flowing mercury cathode. In order to eliminate such short-circuits it is necessary to increase the inter-electrode gap with consequent increase in the voltage of operation of the cell. Aqueous alkali metal chloride solution may be electrolysed in an electrolytic cell equipped with a separator, which may be of the hydraulically permeable diaphragm type or of the substantially hydraulically impermeable ion-exchange membrane type. In the diaphragm type cell the separators positioned between adjacent anodes and cathodes are microporous and in use the electrolyte passes through the diaphragms from the anode compartments to the cathode compartments of the cell. Where an aqueous alkali metal chloride solution is electrolysed in an electrolytic cell of the diaphragm type the solution is charged to the anode compartments of the cell, chlorine which is produced in the electrolysis is removed from the anode compartments of the cell, the alkali metal chloride solution passes through the diaphragms to the cathode compartments of the cell, and hydrogen and alkali metal hydroxide produced by electrolysis are removed from the cathode compartments, the alkali metal hydroxide being removed in the form of an aqueous solution of alkali metal chloride and alkali metal hydroxide. In the membrane type cell the separators are essentially hydraulically impermeable and in use ionic species are transported across the membranes between the anode compartments and the cathode compartments of the cell. Where an aqueous alkali metal chloride solution is electrolysed in an electrolytic cell of the membrane type the solution is charged to the anode compartments of the cell and chlorine produced in the electrolysis and depleted alkali metal chloride solution are removed from the anode compartments,alkali metal ions are transported across the membranes to the cathode compartments of the cell to which water or dilute alkali metal hydroxide solution may be charged, and hydrogen and alkali metal hydroxide solution produced by the reaction of alkali metal ions with water are removed from the cathode compartments of the cell. Where the aqueous alkali metal chloride solution is electrolysed in a cell equipped with a hydraulically permeable diaphragm and the solution contains polyvalent metal compounds, e.g. compounds of calcium, magnesium and/or strontium, these metals are precipitated as hydroxides in the pores of the diaphragm with the result that the porosity of the diaphragm decreases and the voltage of the electrolysis increases, and ultimately the diaphragm may even become impermeable. Where the aqueous alkali metal chloride solution is electrolysed in a cell equipped with a hydraulically impermeable ion-exchange membrane and the solution contains polyvalent metal compounds, e.g. compounds of calcium, magnesium and/or strontium, these metals are precipitated as hydroxides on and even within the membrane, the efficiency of the membrane in transporting alkali metal ions is decreased, the structure of the membrane is disrupted, and, where the membrane is in the form of a laminate of two or more films, the membrane may become delaminated. Various methods may be used to remove compounds of polyvalent metals from aqueous alkali metal chloride solution. For example, the solution may be contacted with an aqueous solution containing hydroxyl ions and an aqueous solution containingcarbonate ions, for example with solutions of alkali metal hydroxide and alkali metal carbonate, e.g. with solutions of sodium hydroxide and sodium carbonate in the case of a sodium chloride solution, or with solutions of potassium hydroxide and potassium carbonate in the case of a potassium chloride solution, in order to precipitate the polyvalent metals as the carbonates or hydroxides, and the precipitated carbonates or hydroxides may be removed from the solution, e.g. by sedimentation and/or by filtration. Such a purification process generally results in a solution in which the polyvalent metal compounds are present in the solution at a concentration of less than l00 parts per million (ppm) which is acceptable for use in mercury cells. Provided that a sufficient excess of hydroxide solution and carbonate solution are used and provided that a suitable filtration step is included in the purification process it is possible to achieve a concentration of polyvalent metal compounds in the alkali metal chloride solution of less than 3 ppm, which is acceptable for use in diaphragm cells. However, where the alkali metal chloride solution is to be electrolysed in a cell equipped with an ion-exchange membrane the concentration of polyvalent metal compounds, and in particular the concentration of compounds of calcium, magnesium and/or strontium, must be reduced to a level substantially below that which is achievable by the hydroxide/carbonate purification process, a total concentration of such compounds of less than 0.02 ppm generally being necessary or at least desirable. In order to achieve such a low concentration of polyvalent metal compound the aqueous alkali metal chloride solution which has been purified by the hydroxide/carbonate method is thereafter contacted with an ion-exchange material which removes polyvalent metal ions from the solution, for example iron, chromium, mercury, nickel and/or aluminium ions in addition to the alkaline earth metal ions, e.g. calcium, magnesium and/or strontium. Such a process is, for example, described in Chemical Abstracts Volume 102, Number 8, 1985, abstract number 64396r, in which there is described passing aqueous NaCl solution through a cation exchange resin column at 65-75°C and regenerating the exchange resin by washing with H₂O, 0.1N HCl, H₂O and 0.1N NaOH. In conventional practice the purification plant is equipped with at least two columns filled with ion-exchange material. The aqueous alkali metal chloride solution is passed, for example, through a first column and after this first column has been used for some time and the ion-exchange material requires regeneration it is taken out of service and the aqueous alkali metal chloride solution is passed through a second column filled with ion-exchange material, and the material in the first column is regenerated ready for re-use when the material in the second column itself requires regeneration. The purification plant may comprise three or more such columns filled with ion-exchange material some of the columns being used to purify aqueous alkali metal chloride solution whilst the material in others of the columns is being regenerated prior to re-use in purification. Processes and apparatus for the desalination of water or other liquids, which processes may be operated in a continuous manner in a single apparatus have also been described, for example, in FR-A-2 139 933 and FR-A-2 187 703. The present invention relates to a purification process of the type described, and to an apparatus for carrying out the process, which does not require the provision of a plurality of columns filled with ion-exchange material, which does not require columns to be taken out of service periodically and which may be operated in a continuous manner in a single apparatus. According to the present invention there is provided a process for removing ionic impurities from an aqueous solution of an alkali metal chloride by contacting the solution with an ion-exchange material and thereafter contacting the ion-exchange material with a liquid medium to regenerate the ion-exchange material, in which the process is effected in an apparatus which comprises at least a first vessel positioned above at least a second vessel in which the first vessel is operatively connected to the second vessel by means of a first pipe having its upper end positioned near the bottom of the first vessel and its lower end positioned near the top of the second vessel through which ion-exchange material flows under gravity and in which the second vessel is operatively connected to the first vessel by means of a second pipe which extends upwardly and internally of the second vessel, between the second vessel and the first vessel and then upwardly and internally of the first vessel with its lower end positioned near the bottom of the second vessel and its upper end positioned near the top of the first vessel, and in which the process comprises effecting contact between ion-exchange material and the liquid medium in the first vessel, effecting contact between ion-exchange material and the aqueous alkali metal chloride solution in the second vessel, and tranferring ion-exchange material from the bottom of the first vessel to the top of the second vessel and from the bottom of the second vessel to the top of the first vessel. The process of this invention may be effected continuously. Thus, in the second vessel contact may be effected between the ion-exchange material and the aqueous alkali metal chloride solution as the solution and the material flow through the vessel, the material and the solution preferably flowing countercurrent to each other. In the first vessel contact may be effected between the ion-exchange material and the regenerative liquid medium as the material and the solution flow through the vessel, the material and the liquid medium preferably flowing countercurrent to each other. Ion-exchange material from the second vessel which requires regeneration is transferred to the first vessel, preferably continuously, and the ion-exchange material from the first vessel, which has been regenerated, is transferred to the second vessel, preferably continuously. The invention also provides an apparatus in which removal of ionic impurities from an aqueous solution of an alkali metal chloride may be effected by contacting the solution with an ion-exchange material and thereafter contacting the ion-exchange material with a liquid medium to regenerate the ion-exchange material, which apparatus comprises at least a first vessel positioned above at least a second vessel in which the first vessel is operatively connected to the second vessel by means of a first pipe having its upper end positioned near the bottom of the first vessel and its lower end positioned near the top of the second vessel through which ion-exchange material flows under gravity and in which the second vessel is operatively connected to the first vessel by means of a second pipe which extends upwardly and internally of the second vessel, between the second vessel and the first vessel and then upwardly and internally of the first vessel with its lower end positioned near the bottom of the second vessel and its upper end positioned near the top of the first vessel, so that the ion-exchange material may be transferred from the bottom of the second vessel to the top of the first vessel. In this specification aqueous sodium chloride solution will be referred to hereafter rather than the generic alkali metal chloride, it being understood that the invention is applicable to the purification of aqueous solutions of alkali metal chlorides other than sodium chloride, for example potassium chloride. The purification which is referred to in the specification is the removal of impurities, generally soluble impurities, from the solution by contacting the solution with an ion-exchange material. The ion-exchange material may be an anion-exchange material which is capable of removing undesirable anions from the solution, or it may be a cation-exchange material which is capable of removing undesirable cations from the solution. The material will generally be of the latter type and be capable of removing polyvalent cations from the solution, for example alkaline earth metal cations, e.g. calcium, magnesium and/or strontium ions. Although alkaline earth metal cations are the principle ions to be removed from the solution, other polyvalent cations, for example, iron, mercury, chromium, nickel and/or aluminium cations which may be present in the solution may be removed from the solution in the process of the invention. The ion-exchange material may comprise a mixture of materials. The ion exchange material may be a liquid material, although it will generally be a solid material. In this specification an ion-exchange material is referred to and within the scope of this expression it is intended to include not only materials which remove polyvalent metal ions from the solution by exchange with ions present in the material but also materials which remove polyvalent metal ions from solution by means other than exchange, for example which remove such ions from solution by complexing with the polyvalent metal ions present in the solution. An example of such a material is a chelating resin. Many examples of such materials which are capable of removing polyvalent metal ions from solution are known in the art and it is unnecessary to disclose specific examples of such materials. The man skilled in the art will have no difficulty in selecting suitable such materials. However, by way of example suitable such materials sold under the Registered Trade Marks Duolite, Amberlite, Lewatit and Diaion may be mentioned. The apparatus comprises at least a first vessel in which regeneration of the ion-exchange material is effected by contact with the liquid medium, and at least a second vessel in which purification of the aqueous sodium chloride solution is effected by contact with the ion-exchange material. The regeneration may be effected in a plurality of first vessels, or in a single first vessel which may be divided into a plurality of compartments, for example, by means of a suitable baffles or baffles. Similarly, purification of the aqueous alkali metal chloride solution may be effected in a plurality of second vessels, or in a single vessel which may be divided into a plurality of compartments, for example, by means of a suitable baffle or baffles. However, for simplicity the invention will be described hereafter by reference to a single first vessel and a single second vessel only. The first and second vessels are operatively connected by means of a second pipe so that ion-exchange material is transferred from the second vessel to the first vessel. The lower end of the second pipe is positioned at or near the bottom of the second vessel and the upper end of the second pipe is positioned at or near the top of the first vessel so that material which requires regeneration may be transferred from the bottom of the second vessel to the top of the first vessel. The first vessel is positioned above the second vessel so that ion-exchange material flows from the first vessel to the second vessel via the first pipe under the force of gravity. It necessarily follows that means must be provided to cause ion-exchange material to be transferred from a lower second vessel to an upper first vessel, via the second pipe. In order to effect transfer of the ion-exchange material from the second vessel to the first vessel via the pipe, the second vessel may be provided with means for introducing a stream of air or water or aqueous sodium chloride solution into the vessel. The first vessel is provided with means for introducing regenerative liquid medium into the vessel, and preferably a plurality of such liquid media into the vessel, and with means for removing liquid media therefrom. These means are preferably positioned so that the liquid media flow upwardly through the first vessel. Similarly, the second vessel is provided with means for introducing aqueous sodium chloride solution into the vessel and with means for removing the solution therefrom which are preferably so positioned that the solution flows upwardly through the second vessel. At least one of the first and second vessels, and possibly both, are provided with means for charging ion-exchange resin to the vessel(s). The vessels and the associated pipework and valves which may form part of the apparatus will be constructed of corrosion resistant material, or at least lined with such corrosion resistant material. This material should be resistant to the known corrosive properties of aqueous sodium chloride solution and of the regenerative liquid medium. Suitable materials include, for example, titanium, fluorine-containing polymeric materials, e.g. polyvinylidene fluoride, and glass-fibre reinforced polyvinyl chloride. The vessel and associated pipeworks may be constructed of rubber-lined steel. It is particularly suitable to use polytetrafluoroethylene lined valves. These corrosion resistant materials are merely disclosed by way of example and are in no sense limiting. In the process of the invention the ion-exchange material flows through the second vessel, as does the aqueous sodium chloride solution, preferably in a counter current manner, and the material and the solution are contacted so that impurities may be removed from the solution. The rates of flow of the material and of the solution, and thus the contact time between the material and the solution, will depend on a number of factors. For example, these rates of flow, and contact times, will depend inter alia on the efficiency of the ion-exchange material in removing impurities from the solution and on the volume of ion-exchange material in the vessel, on the initial concentration of impurities in the solution, and on the final concentration of impurities which is required in the solution. Where the ion-exchange material is particularly efficient at removing impurities the contact time between the material and the solution may be short, the rate of flow of the solution may be fast, and the rate of flow of the ion-exchange material may be slow. Thus, it may be possible to treat a relatively large volume of solution before it becomes necessary to transfer material to the first vessel for regeneration. On the other hand, where the ion-exchange material is not particularly efficient at removing impurities from the solution the contact time between the material and the solution may need to be longer, a slower rate of flow of solution may be necessary, and a faster rate of flow of material may be necessary. Thus, it may be possible to treat only a relatively small volume of solution before it becomes necessary to transfer the material to the first vessel for regeneration. Similarly, the rates of flow of the ion- exchange material and of the regenerative liquid medium through the second vessel will depend on the contact time which is required between the liquid media and the ion-exchange material in order to effect regeneration. In the process of the invention the aqueous sodium chloride in the solution thereof may be present in a concentration up to that of a saturated solution. It is desirable that the impurities in the aqueous sodium chloride solution which are to be removed in the process are present in a low concentration, and it is preferred that the concentration of impurities in the solution has been reduced to as low a level as possible before treatment of the solution in the process of the invention. For example, where the aqueous sodium chloride solution contains alkaline earth metal compounds it is desirable that the concentration of these compounds is reduced to a low level by application of the hydroxide/carbonate purification procedure to the solution prior to treatment of the solution in the process of the invention, although this will depend, for example on the relative costs of purification by a preliminary purification procedure and of purification by the process of the invention. For example, where the solution contains alkaline earth metal compounds it may be desirable that the concentration of these compounds is reduced to a low level by application of the hydroxide/ carbonate purification procedure to the solution prior to treatment of the solution in the process of the invention in order that the ion-exchange material may remain usable for a long time before it requires regeneration, although this will depend on the relative costs of purification by the hydroxide/ carbonate procedure and by the process of the invention. However it is generally desirable that the total concentration of polyvalent metal compounds, e.g. of alkaline earth metal compounds, in the solution prior to treatment of the solution in the process of the invention be below 20 ppm (parts per million) by weight of the solution. The nature of the ion-exchange material will depend of course on the impurities which are to be removed from the aqueous sodium chloride solution. Where alkaline earth metal cations and or other polyvalent metal cations are to be removed the material will be a cation-exchange material. Examples of suitable materials include those sold commercially under the trade names Duolite, Amberlite, Lewatit and Diaion. Any suitable ion-exchange material may be used and the choice of such material will be dictated by the nature of the impurities to be removed from the solution. Similarly, the nature of the liquid medium used to regenerate the ion-exchange material will depend on the nature of the latter material and on the impurites which have been removed by the material from the aqueous sodium chloride solution. For example, where alkaline earth metal ions are removed from the solution by a cation-exchange material the material may be regenerated by contacting the material with acid, e.g. with sulphuric acid or with hydrochloric acid, in order to displace alkaline earth metal ions from the material, and thereafter the material may contacted with aqueous alkali metal hydroxide solution, e.g. sodium hydroxide solution, in order to introduce alkali metal ions into the material, the material then being suitable for re-use in purification. In a preferred embodiment of the regeneration step of the process the material in the first vessel is contacted sequentially with acid and with aqueous alkali metal hydroxide solution. Where the regenerative liquid media pass upwardly through the first vessel the acid may be introduced into the vessel at a point above that at which the aqueous alkali metal hydroxide solution is introduced. Water may also be introduced into the first vessel at a point between that at which the acid and aqueous alkali metal hydroxide solution are introduced in order that that residual acid may be washed from the ion-exchange material prior to contacting the acid-treated material with the aqueous alkali metal hydroxide solution. The process of the invention will now be described by reference to the Figure which is a diagrammatic representation in elevation of an apparatus in which the process of the invention was carried out. The apparatus comprises a first vessel l positioned vertically above a second vessel 2, the vessels l and 2 being connected by means of a pipe 3 having a valve 4 positioned therein. The vessel l has an orifice 5 which is closed by a valve 6 and through which ion-exchange material may be charged to the vessel l. Similarly, the vessel 2 has an orifice 7 which is closed by a valve 8 and through which ion-exchange material may be charged to the vessel 2. The vessels l and 2 are also connected by a pipe 9 which is splayed at its lower end l0 and which is positioned internally of the vessels l and 2 and which extends from the lower part of the vessel 2 to the upper part of the vessel l. The vessel 2 comprises an orifice ll and valve l2 positioned at the lower end of vessel 2 and positioned below the splayed end l0 of the pipe 9, and vessel 2 is also provided with an inlet l3 and an outlet l4 for aqueous sodium chloride solution, the inlet l3 and outlet l4 comprising valves l5 and l6 respectively. The vessel l comprises a plurality of inlets l7, l8, l9, 20, 2l through which regenerating liquids may be introduced into the vessel l and outlets 22 and 30 through which the regenerating liquids may be removed from the vessel l. The inlets l7, l8, l9, 20, 2l and the outlets 22 and 30 comprises valves 23, 24, 25 26, 27, 28 and 29 respectively. In operation of the process of the invention an ion-exchange material capable of removing multi valent cations from an aqueous solution of sodium chloride, for example, calcium, magnesium and/or strontium ions, was charged to vessel l via orifice 5 and to vessel 2 via orifice 7. Aqueous sodium chloride solution was charged to vessel 2 via line l3, the solution passed upwardly through the bed of ion-exchange material in vessel 2, and thus purified solution was removed from vessel 2 via line l4 to a reservoir (not shown). A stream of air was passed into vessel 2 via orifice ll thereby causing ion-exchange material to be passed upwardly into pipe 9 and thence into vessel l. In the upper part of vessel l the air was separated from the ion-exchange materials and was removed from vessel l via line 22. As ion-exchange material was progressively removed from vessel 2 it was progressively replaced by ion-exchange material passing downwardly through pipe 3 from vessel l to vessel 2. The ion-exchange material transferred to vessel l from vessel 2 was regenerated prior to being returned to vessel 2 by charging the following liquids to vessel l; demineralised water via line 2l, aqueous hydrochloric acid solution via line 20, demineralised water via line l9, aqueous sodium hydroxide solution via line l8 and demineralised water via line l7. The ion-exchange material passed progressively downwards in vessel l. As the material passed downwards it was contacted sequentially with demineralised water (line 2l) which washed residual sodium chloride solution from the ion-exchange material, with hydrochloric acid (line 20) which removed the multivalent cations, e.g. calcium magnesium and/or strontium, from the material and replaced these cations by hydrogen ions, with demineralised water(line l9) which washed the material, with aqueous sodium hydroxide solution (line l8) which replaced the hydrogen ions in the material by sodium ions, and with demineralised water (line l7) which washed the material immediately prior to its entry into vessel 2 via pipe 3. The liquids which were charged to vessel l via lines l7 to 2l were removed from vessel l via line 22 and 30. It will be appreciated that the process of the invention described with reference to the Figure was operated in a continuous manner. Thus, ion-exchange material in vessel 2, in which removal of multivalent cations from the aqueous sodium chloride solution was effected, was passed continuously through vessel 2 and from vessel 2 to vessel l. Ion-exchange material in vessel l, in which the ion exchange material was regenerated, was passed continuously through vessel l and from vessel l to vessel 2 for re-use in the removal of multivalent cations from the aqueous sodium chloride solution. In an alternative embodiment of the apparatus the valve 4 in line 3 was omitted and replaced by a constriction in the line 3, and lines l7, l9 and 2l, and the associated valves 23, 25 and 27 repectively, were omitted. In operation of the process of the invention in this alternative embodiment of the apparatus the ion-exchange materials transferred to vessel l from vessel 2 was regenerated prior to being returned to vessel 2 by charging the following liquids to vessel l; aqueous hydrochloric acid via line 20 and aqueous sodium hydroxide solution via line l8. The ion-exchange material passed progressively downwards in vessel l and it was contacted sequentially with hydrochloric acid (line 20) which removed the multi-valent cations, e.g. calcium magnesium and/or strontium, from the material and replaced these cations by hydrogen ions, and by aqueous sodium hydroxide solution (line l8) which replaced the hydrogen ions in the material by sodium ions. In an alternative way of operating the process of the invention the stream of air which was passed into vessel 2 via orifice ll was replaced by a stream of water thereby causing ion-exchange material to be passed upwardly into pipe 9 and thence into vessel l, and in the upper part of vessel l the water was separated from the ion-exchange material and was removed from vessel l via line 22.

Claims: A process for removing ionic-impurities from an aqueous solution of an alkali metal chloride by contacting the solution with an ion-exchange material and thereafter contacting the ion-exchange material with a liquid medium to regenerate the ion-exchange material, in which the process is effected in an apparatus which comprises at least a first vessel (1) positioned above at least a second vessel (2) in which the first vessel is operatively connected to the second vessel by means of a first pipe (3) having its upper end positioned near the bottom of the first vessel and its lower end positioned near the top of the second vessel, through which ion-exchange material flows under gravity and in which the second vessel is operatively connected to the first vessel by means of a second pipe (9) which extends upwardly and internally of the second vessel, between the second vessel and the first vessel and then upwardly and internally of the first vessel with its lower end (10) positioned near the bottom of the second vessel and its upper end positioned near the top of the first vessel, and in which the process comprises effecting contact between ion-exchange material and the liquid medium in the first vessel, effecting contact between ion-exchange material and the aqueous alkali metal chloride solution in the second vessel, and tranferring ion-exchange material from the bottom of the first vessel to the top of the second vessel and from the bottom of the second vessel to the top of the first vessel. A process as claimed in claim 1 in which in the first vessel the ion-exchange material and the liquid medium are contacted as the material and the liquid medium flow through the vessel. A process as claimed in claim 2 in which the ion-exchange material and the liquid medium flow counter-current to each other. A process as claimed in any one of claims 1 to 3 in which in the second vessel the ion-exchange material and the aqueous alkali metal chloride solution are contacted as the material and the solution flow through the vessel. A process as claimed in claim 4 in which the ion-exchange material and aqueous alkali metal chloride solution flow counter-current to each other. A process as claimed in claim 3 in which the liquid medium flows upwardly through the vessel. A process as claimed in claim 5 in which the aqueous alkali metal chloride solution flows upwardly through the vessel. A process as claimed in any one of claims 1 to 7 in which ion-exchange material from the second vessel is transferred continuously to the first vessel and in which ion-exchange material from the first vessel is transferred continuously to the second vessel. A process as claimed in any one of claims 1 to 8 in which the ion-exchange material is a cation-exchange material capable of removing polyvalent cations from the aqueous alkali metal chloride solution. A process as claimed in claim 9 in which the polyvalent cations comprise calcium, magnesium and/or strontium ions. A process as claimed in any one of claims 1 to 10 in which the aqueous alkali metal chloride solution is an aqueous sodium chloride solution. A process as claimed in any one of claims 9 to 11 in which in the aqueous alkali metal chloride solution which is charged to the second vessel the total concentration of polyvalent metal compounds is not greater than 20 ppm by weight of the solution. A process as claimed in any one of claims 9 to 12 in which the liquid medium capable of regenerating the ion-exchange material comprises an aqueous solution of an acid and an aqueous solution of an alkali metal hydroxide. An apparatus in which removal of tonic impurities from an aqueous solution of an alkali metal chloride may be effected by contacting the solution with an ion-exchange material and thereafter contacting the ion-exchange material with a liquid medium to regenerate the ion-exchange material, which apparatus comprises at least a first vessel positioned above at least a second vessel in which the first vessel is operatively connected to the second vessel by means of a first pipe having its upper end positioned near the bottom of the first vessel and its lower end positioned near the top of the second vessel, through which ion-exchange material flows under gravity and in which the second vessel is operatively connected to the first vessel by means of a second pipe which extends upwardly and internally of the second vessel, between the second vessel and the first vessel and then upwardly and internally of the first vessel with its lower end positioned near the bottom of the second vessel and its upper end positioned near the top of the first vessel, so that the ion-exchange material may be transferred from the bottom of the second vessel to the top of the first vessel.

Inventors: ALCORN, THOMAS ERIC, KELHAM, STEPHEN
Applicants: IMPERIAL CHEMICAL INDUSTRIES PLC
Application year: 1987
Main classification: C01D3
IPC codes: C01D3, B01J47, B01J49, B01J8