SLUDGE LANCE WAND

Abstract: A sludge lance wand (10) for cleaning the tubes of a once through steam generator has a curved high pressure fluid feed tube (12) with a plurality of feed tube extensions (20) attached at one end and a first nozzle brace (16) attached at the other end and in fluid communication with the feed tube (12). A second nozzle brace (18) bolted to the first nozzle brace (16) retains nozzle blocks (14) in position between the two braces (16, 18). The nozzle blocks (14) are in fluid communication with the first nozzle brace (16) and are provided with nozzle openings (30) angled for cleaning triangular-pitch positioned tubes in a once through steam generator. O-ring seals (34) on each end of the nozzle blocks (14) press fit against the braces (16, 18) to prevent leakage and ensure that full fluid flow is directed through the nozzle openings (30).

Description: The invention relates to a sludge lance wand. Such a sludge lance wand has particular application for high pressure fluid cleaning of sludge off generator tubes near a lower tubesheet. In nuclear power stations, steam generators such as recircling steam generators (RSG's) and once-through steam generators (OTSG's) are used for heat exchange purposes in the generation of steam for driving turbines. Primary fluid which is heated by the core of the nuclear reactor is led through a collection or bundle of tubes in the steam generator. A secondary fluid, generally water, which is fed into the space around the tubes receives heat from the tubes and is converted to steam for driving the turbines. After cooling and condensation, the secondary fluid is directed back into the space around the tubes to provide a continuous steam generation cycle. Due to the constant high temperature and severe operating environment, a sludge mainly comprised of an iron oxide such as magnetite builds up on the lower outer portion of the tubes and on the tubesheet which supports the tube bundle. As the sludge buildup on the tube bundle reduces the heat transfer efficiency of the tubes and can cause corrosion, it is preferable that the tubes be periodically cleaned to remove the sludge. Cleaning methods have been disclosed in the following specifications. Patent Specification US-A-4,566,405 entitled "Sludge Removing Apparatus For A Steam Generator" discloses a manifold which is rigidly attached to the tubesheet and remains in place during conventional operation of the steam generator. A plurality of nozzles on the manifold emit streams of water to break up sludge on the upper surface of the tubesheet and openings provided in the walls of the steam generator are used to remove the slurry. Patent Specification US-A-4,422,882 entitled "Pulsed Liquid Jet-Type Cleaning Of Highly Heated Surfaces" discloses a method and apparatus for removing deposits from the fire sides of the tubes of boilers while steaming by employing a sootblower to project a moving pulsed jet of liquid against the deposits. The peak impact pressure of the jet is increased by pulsing means such as a fluidic or rotary type. Patent Specification US-A-4,079,701 entitled "Steam Generator Sludge Removal System" discloses an arrangement of headers at the elevation of the sludge to be removed for establishing a circumferential fluid stream at that elevation. A fluid lance moved along the line between the headers emits a fluid jet perpendicular to the line of movement of the fluid lance. The fluid lance may also be rotated as it is moved. This system is indicated for use in RSG's. In OTSG's, a cleaning method also used is that of feeding water into the generator at the top and suctioning out at the bottom in an attempt to loosen and remove the sludge. A problem encountered in many OTSG's is that access ports, known as handholes in the art, to the tube bundle and tubesheet are normally provided at a level above the tubesheet. This makes it difficult or impossible with existing equipment to reach and clean the tube bundle at the tubesheets in steam generators which have not been designed or retro fitted with special cleaning equipment. According to one aspect of the invention there is provided a sludge lance wand for high pressure fluid cleaning and comprising a high pressure fluid feed tube (12) characterized by a first nozzle brace (16) attached to one end of the fluid feed tube (12) and in fluid communication therewith; a second nozzle brace (18) attached to the first nozzle brace (16); and a plurality of nozzle blocks (14) positioned between the first (16) and the second (18) nozzle braces and in fluid communication with the first nozzle brace (16). The pair of nozzle braces secure the nozzle blocks in position and help prevent vibration during operation. One of the nozzle braces is preferably provided with a lower projection or platform which can rest on a lower tube sheet in operation. The invention is diagrammatically illustrated by way of example, in the accompanying drawings, in which:- Figure 1 is a side view of a sludge lance wand according to the invention; Figure 2 is a plan view corresponding to Figure 1; and Figure 3 is a top view of the sludge lance wand of Figures 1 and 2 in use in a steam generator. Referring to the drawing, a lance wand 10 generally comprises a high pressure fluid feed tube 12, a plurality of nozzle blocks 14, nozzle braces 16 and 18, and a plurality of feed tube extensions 20 (only one of which is shown). The feed tube 12 is preferably rigid and curved as illustrated in Figure 1. The curve of the feed tube 12 allows insertion into the steam generator through a handhole 22, illustrated in Figure 3, and provides access to the lower part of the tubes in a tube bundle 24 adjacent a tubesheet. The tube 12 is hollow to provide a fluid passageway 26 illustrated in dotted lines in Figure 1. A plurality of feed tube extensions 20, only one of which is shown, are attached to one end of the fluid feed tube 12 to serve as a means for manipulating the lance wand 10 during operation and supplying of fluid thereto. A first nozzle brace 16 is attached to the other end of the fluid feed tube 12 so as to be in fluid communication therewith. Fluid received by the first nozzle brace 16 is directed via a fluid passageway therein to the nozzle blocks 14. The nozzle blocks 14 are square in cross section in the preferred embodiment but may be formed into any shape suitable for the operation to be performed. The nozzle blocks 14 are in fluid communication with the first nozzle brace 16 and the fluid feed tube 12 and receive fluid from the first nozzle brace 16 in a nozzle fluid passage 28, illustrated in dotted lines in Figure 1. The high pressure fluid received by the nozzle blocks 14 is released through nozzle openings 30. The nozzle openings 30 may comprise holes drilled into the nozzle blocks 14 and the nozzle passages 28 or may be specialised nozzles fitted to the nozzle blocks 14. The nozzle openings 30 are angled to provide directional flow (as indicated by the arrows in Figures 2 and 3 for specified cleaning operations such as the triangular pitch tube arrangement in a once through steam generator. The nozzle fluid passages 28 extend longitudinally through the nozzle blocks 14. The nozzle blocks are held in position against the first nozzle brace 16 by the second nozzle brace 18. The second brace 18 is solid and attached to the first nozzle brace 16 by a bolt 32. The nozzle blocks 14 are retained in their installed position between the first and second braces 16, 18 by pressure from the bolt 32. To ensure that the fluid supplied to the nozzle blocks 14 exits only through the nozzle openings 30, the nozzle blocks 14 are provided with O-ring seals 34. The pressure against the O-ring seals 34 creates a fluid seal which prevents leakage during operation but also allows easy disassembly for replacement or substitution of the nozzle blocks 14. The second nozzle brace 18 is also provided with means for supporting the assembly on a lower tubesheet during operation in the form of a support foot 36 which extends from the lower end of the second nozzle brace 18 and is allowed to move along the surface of the tubesheet during operation. This provides a steady platform for the sludge lance wand 10 and positions the nozzle blocks 14 at the desired height. In operation, the sludge lance wand 10 is inserted into a steam generator shell 38 and into a lane or space between the tubes in the tube bundle 24. As shown in Figure 3, a gap formed in a shroud 40 around the tube bundle 24 allows easy access thereto. The support foot 36 is positioned on the lower tube sheet and fluid pressure is supplied from a fluid source not shown. As indicated by the arrows in Figure 3, fluid exits the nozzle openings 30 at angles specifically set for the arrangement of tubes in the tube bundle being cleaned. As the sludge lance wand 10 is moved through the tube bundle 24 the fluid flow loosens and removes sludge from the tubes which is then removed from the generator by a suction system. The fluid/sludge mixture is filtered to remove the solids and the fluid is then recirculated. The nozzle blocks 16, 18 are easily replaced or changed so that different sizes or configurations can be used. Manipulation of the assembly during operation may be done manually or remotely while being monitored by a video system.

Claims: 1. A sludge lance wand for high pressure fluid cleaning and comprising a high pressure fluid feed tube (12) characterized by a first nozzle brace (16) attached to one end of the fluid feed tube (12) and in fluid communication herewith; a second nozzle brace (18) attached to the first nozzle brace (16); and a plurality of nozzle blocks (14) positioned between the first (16) and the second (18) nozzle braces and in fluid communication with the first nozzle brace (16). 2. A sludge lance wand according to claim 1, wherein the high pressure fluid feed tube (12) is curved. 3. A sludge lance wand according to claim 1 or claim 2, including a plurality of feed tube extensions (20) attached to the other end of the high pressure fluid feed tube (12). 4. A sludge lance wand according to any one of claims 1 to 3, including O-ring seals (34) between the nozzle blocks (14) and the first (16) and the second (18) nozzle braces. 5. A sludge lance wand according to any one of claims 1 to 4, wherein the nozzle blocks (14) are provided with nozzle openings (30) suitable for cleaning the tubes in a once through steam generator. 6. A sludge lance wand according to any one of claims 1 to 5, including a support foot (36) at the lower end of the second nozzle brace (18).

Inventors: FASNACHT, FLOYD A. JR., KLAHN, FRANK C., SCHAFER, BRUCE W., WERNER, CHARLES E.
Applicants: THE BABCOCK & WILCOX COMPANY
Application year: 1987
Main classification: F28G1
IPC codes: F28G1, F22B37