ELECTRIC LAMP

Abstract: The electric lamp has a lamp vessel (1) which is fixed by means of cement (6) in a lamp cap (3) of synthetic material. A metal ring (7) in contact with the cement (6) is present in the lamp cap (3), as a result of which the cement (6) can be secured by inductive heating of the metal ring (7). The lamp cap (3) has a spacer member, for example in the form of projections on the inner side of the lamp cap (3), by which the metal ring (7) is separated from the lamp cap (3).

Description: The invention relates to an electric lamp comprising: a translucent lamp vessel in which an electric light source is arranged; a lamp cap with an axis whose wall mainly consists of synthetic material and which has electrical contacts on its outer side; current-supply conductors extending from the light source to electrical contacts at the lamp cap, the lamp vessel being partly sunk into the lamp cap and being fixed on the inner side thereof by means of cement, a metal ring in contact with the cement being present in the lamp cap, and spacing means which separate the metal ring in radial direction from the wall of the lamp cap. Such a lamp is known from German Patent Specification 452 751 (Patent Treuhand Gesellschaft 18-11-1927). With the use of a lamp cap of electrically insulating material, it may be difficult to cure the cement with which the lamp vessel has to be fixed in the lamp cap because the lamp cap poorly conducts the heat required for this curing process. According to the aforementioned German Patent Specification, a metal ring, which is in contact with the cement, is present in the lamp cap so that the cement can be cured by inductively heating the ring. The heat then need not be transported through the wall of the lamp cap to the interior. In a lamp known from this Patent Specification, the metal ring is sunk into the wall of the lamp cap on the inner side thereof. In another known lamp, the ring is located loosely in the lamp cap before the cement is cured. It has been found that the use of the metal ring in a lamp cap of synthetic material, in order to heat and to cure the cement by inductively heating the ring, involves the risc that the lamp cap is heated excessively by the metal ring, and is consequently deformed. In still another lamp known from this Patent Specification, the ring is slipped over a narrow portion of the lamp vessel. In this configuration, that portion can separate the ring from the lamp cap and prevent that the cap is deformed by excessive heat. However, in order to ensure a reliable separation, it is necessary that the ring closely fits around the narrow portion of the lamp vessel. The fixation of the lamp vessel in the lamp cap by cement is impeded because a part of the narrow portion, is shielded from the cement by the metal ring, the ring being in contact with the cement at its outer surface only. The invention has for its object to provide a construction in which the risc of deformation of the lamp cap during the process of curing the cement is avoided and which nevertheless ensures an intimate connection of the lamp cap to the lamp vessel. According to the invention, this object is achieved in the electric lamp of the kind described in the opening paragraph in that the spacing means comprise spread projections on the inner side of the lamp cap, which projections can act as heat resistance between the lamp cap and the metal ring. Because it is not required in the lamp of the invention that the ring closely surrounds the lamp vessel, cement can be present at all sides of the ring except at the area of the projections and the ring does not screen the cement from the lamp vessel. It has proved to be favorable to form the projections as projecting ribs. In a favorable embodiment, the spacing means also comprise a projection on the inner wall of the lamp cap, which separates the ring in axial direction from the wall of the lamp cap. This embodiment provides the possibility of choosing, when the lamp cap and the lamp vessel are joined and when the cement is cured, between a position in which the lamp cap is situated above the lamp vessel and a position in which the lamp cap is situated below the lamp vessel and in which the metal ring could therefore be displaced, in the absence of the projection axially supporting it, to a base portion of the lamp cap. In a favourable modification, mechanical fixing means are provided, which lock the metal ring against displacement in axial directions in the lamp cap. These mechanical means can be used with or without a projection axially supporting the ring. This modification affords the advantage that the lamp cap and the metal ring can be supplied as one unit in the step of manufacturing the lamp in which the lamp vessel is provided with the lamp cap. Another advantage is that the step of joining the lamp cap, the lamp vessel and the metal ring, especially in case the lamp cap is situated above the lamp vessel, is simplified. The mechanical fixing means may consist of barbed hooks at the metal ring and projections on the inner side of the lamp cap into which the barbed hooks engage. In the non-prepublished Netherlands Patent Application 8601092 (PHN 11.736), an electric lamp is described, in which a housing of synthetic material is connected at one end to a lamp vessel and at the second end to a lamp cap. Therein, a metal ring is adhered to the lamp vessel by means of glue and the unit of the lamp vessel and the ring is then secured in the housing of synthetic material. In an entirely finished lamp, said unit is secured entirely mechanically by means of barbed hooks provided at the ring and engaging into projections on the wall of the housing of synthetic material. As a matter of fact, it is not essential to the invention whether the lamp according to the invention is an incandescent lamp, in which the light source is a filament that may be present in an inner envelope, or a discharge lamp, such as a discharge lamp in which the light source is a pair of electrodes in an ionizable gas that may be present in an inner envelope. An embodiment of the lamp according to the invention is shown in the drawing. In the drawing: Figure 1 is a side elevation of an electric lamp with a lamp cap broken away, Figure 2 is an axial sectional view of the lamp cap shown in Figure 1. In Figure 1, the electric lamp has a translucent lamp vessel 1, in which an electric light source 2, a high-pressure sodium vapour discharge lamp, is arranged. The lamp has a lamp cap 3 with an axis 4. The wall of the lamp cap 3 mainly consists of synthetic material, for example of polybutylene terephtalate. The lamp cap 3 has electrical contacts 5 on its outer side. Current supply conductors 15 extend from the light source 2 to the electrical contacts 5 at the lamp cap 3. The lamp vessel 1 is sunk partly into the lamp cap 3 and is fixed on the inner side thereof by means of cement 6. A metal ring 7, which is in contact with the cement 6, is present in the lamp cap 3. It is not visible in Figure 1 that spacing means are present which separate the metal ring 7 in radial direction from the wall of the lamp cap 3. In Figure 2, the lamp cap 3 has a wall 8, 9 comprising a cylindrical portion 8 and a base portion 9. A metal ring 7 is present in the lamp cap 3. The ring 7 is formed from steel tape and is closed by welding or is closed by means of a flanged seam. The lamp cap 3 has spacing means in the form of spread projections 10 on the inner side of the lamp cap, which projections 10 can act as heat resistance between the lamp cap 3 and the metal ring 7. In the embodiment shown the projections 10 take the form of projecting ribs. The projections 10 separate the metal ring 7 in radial directions from the wall 8 of the 36 lamp cap 3. If the ring 7 is in contact with one or more projections 10 when the ring is heated inductively, the projections 10 act as heat resistances which prevent the wall 8 of the lamp cap 3 from being excessively heated. Especially if the lamp vessel 1 of Figure 1 is provided with the lamp cap 3 in the position in which the lamp vessel 1 is situated below the lamp cap 3, the projections 10 constitute effective spacing means. The metal ring 7 then cannot get into contact with the base portion 9 of the lamp cap 3 under the influence of gravity. In the Figures, the spacing means comprise at least one projection 11 on the inner side of the lamp cap 3, which separates the metal ring 7 in axial direction from the wall 9 of the lamp cap 3. This projection 11 also takes the form of a rib. The rib 11 could be integrated with a rib 10 and hence could be a raised portion thereof. The ribs 11 separate the metal ring 7 from the base wall portion 9 of the lamp cap 3. In the Figures, mechanical fixing means are provided, which lock the metal ring 7 in the lamp cap 3 against displacement. The mechanical fixing means comprise barbed hooks 12 at the metal ring 7 and projections 11 on the inner side of the lamp cap 3 into which engage the barbed hooks 12. Due to the fact that the metal ring 7 is held separated from the lamp cap 3, the cement mass (for example a mixture of schellak, colophonium, silicone resin, phenol formaldehyde resin, hexamethylene tetra-amine, calcium carbonate and ethanol which starts seething when the temperature increases) can adhere around the metal ring 7 to the lamp cap 3 upon curing and can thus establish an intimate connection with the lamp vessel 1 (Figure 1).

Claims: An electric lamp comprising: a translucent lamp vessel (1) in which an electric light source (2) is arranged; a lamp cap (3) with an axis (4), whose wall (8, 9) mainly consists of synthetic material and which has electrical contacts (5) on its outer side; current-supply conductors (15) extending from the light source (2) to the electrical contacts (5) at the lamp cap (3); the lamp vessel (1) being partly sunk into the lamp cap (3) and being fixed by means of cement (6) on the inner side thereof, a metal ring (7) in contact with the cement (6) being present in the lamp cap (3), and spacing means which separate the metal ring (7) in radial direction from the wall of the lamp cap (3), characterized in that the spacing means comprise spread projections (10) on the inner side of the lamp cap (3), which projections can act as heat resistance between the lamp cap (3) and the metal ring (7). An electric lamp as claimed in Claim 1, characterized in that the projections (10) are projecting ribs. An electric lamp as claimed in Claim 2, characterized in that the spacing means comprise a projection (11) on the inner side of the lamp cap (3) which separates the ring from the wall (9) of the lamp cap (3) in axial direction. An electric lamp as claimed in Claim 2 or 3, characterized in that mechanical fixing means (11, 12) are provided, which lock the metal ring (7) in the lamp cap (3) against displacement in axial directions. An electric lamp as claimed in Claim 4, characterized in that the fixing means (11, 12) comprise barbed hooks (12) at the metal ring (7) and projections (11) on the inner side of the lamp cap (3) into which the barbed hooks (12) engage.

Inventors: VAN DER HEIJDEN, JOHANNES MARIA ANTONIUS
Applicants: N.V. PHILIPS' GLOEILAMPENFABRIEKEN
Application year: 1987
Main classification: H01J5
IPC codes: H01J5, H01K1