CONTINUOUS VACUUM PROCESS AND APPARATUS FOR RECOVERING BROMINE

Abstract: A continuous process and apparatus for the extraction of bromine from a bromide-rich brine in high efficiency while dramatically reducing the steam requirement for the distillation by operating a contact tower under vacuum. The contact tower is designed to operate near the boiling point of the feed brine so that only stripping steam is needed to remove elemental bromine from the brine.

Description: The present invention relates to a highly efficient continuous process for the extraction of bromine whereby chlorine is contacted with bromide-rich brine to obtain free bromine and to the apparatus for conducting said process. More particularly, the present invention is directed to a process for the extraction of bromine involving chlorine and steam distillation by vacuum operation to recover the bromine thus formed from the original brine. The brine enters a contact tower at approximately 82 to 99°C (180-210°F). The contact tower is under a vacuum of 0,41 to 0,83 bar (6 to 12) psia. Thus, when the naturally hot brine enters the vacuum contact tower, the brine is at its boiling point without the need for supplemental heating. In the past, bromine has been produced from bromide containing solutions by the "Kubierschky's distillation method," or a modification thereof. In that method a bromide solution is fed counter-currently in a multiple plate contact tower, made of granite or similar material. Chlorine gas is fed into the bottom of the tower, and contacts the bromide solution which is fed from the top of the column. Bromine, which is produced by the reaction, is distilled from the top of the tower by the introduction of steam from the bottom of the tower, and is recovered. Bromine recovery by this method requires a significant amount of steam for preheating the inlet brine to bring the bromine to boiling to allow the gaseous bromine produced by the oxidation reaction with the chlorine to be stripped from the solution. The amount of steam required depends upon the temperature of the brine entering the contact tower. The prior art has utilized various processes for the recovery of bromine. Thus, U. S. Pat. No. 4,125,595 discloses a process for producing highly pure bromine from bromide-containing solutions by introducing steam and chlorine counter-current to the heated bromide-containing solution into a column having a reboiler. The reboiler has a liquid and a gaseous zone. Gaseous bromine, chlorine and steam exit the column overhead. About 40% to 80% of the theoretically needed steam is injected into the lower third of the liquid zone in the reboiler. The remainder of the steam is added depending on the amount of the bromine-chlorine steam mixture withdrawn overhead from the column into the gaseous zone of the reboiler or the lower part of the bromine column. Another process for the recovery of bromine is disclosed in U. S. Pat. No. 4,031,194. This describes a continuous process for the preparation of bromine without loss of bromine from the bottom of the tower by removing bromine from the middle of the contact tower. The reaction between the chlorine and the brine occurs in the top of the column. A portion of the free bromine generated by the reaction is heated by the exotherm from the reaction and rises and is discharged from the middle of the contact tower. Steam distillation is used to recover the remaining bromine from the middle section. British patent GB-A-382512 discloses a process for recovering bromine from solutions containing bromides by reducing the pressure so as to vaporize the bromine and to drive it out by the introduction of air or other inert gases. This invention is a continuous process for the extraction of bromine from a bromide-rich brine in high efficiency while dramatically reducing the steam requirement for the distillation. This is accomplished by operating the contact tower under vacuum. The contact tower is operated near the boiling point of the feed brine so that the only steam needed is to remove elemental bromine from the brine. More specifically, this invention is an energy efficient continuous process and apparatus for recovering elemental bromine from bromide-rich brine comprising: (a) continuously introducing said bromide-rich brine into the upper portion of an enclosed chamber (1), said enclosed chamber (1) being an upright elongated chamber (1) comprising an upper rectification zone (2), a central reaction zone (5) and a lower stripping zone (9), said bromide-containing brine being introduced into a space in said elongated chamber (1) between said upper rectification zone (2) and said central reaction zone; (b) continuously introducing chlorine and steam into the lower portion of said enclosed chamber (1), said chlorine being introduced into a space in said upright elongated chamber (1) between said central reaction zone (5) and said lower stripping zone (9), whereby said chlorine contacts said bromide-rich brine in a counter current manner and produces gaseous bromine, and said steam being introduced into a space below said lower stripping zone (9) of said upright elongated chamber (1); (c) continuously removing gaseous bromine and water from the top of said chamber above the rectification zone (1); (d) continuously removing bromine-depleted brine from the bottom of said chamber (1); and (e) maintaining a sub-atmospheric pressure within said chamber. The Drawing is a schematic diagram of the apparatus for the continuous extraction of bromine according to the process of the invention. Brine is an aqueous solution which is nearly saturated with halide salts. For the purposes of the present invention alternative terminology would include an aqueous solution of a bromide. Bromine may also be produced from hydrobromic acid by the process of the present invention. Brine, which is produced in several areas of the world, typically may contain natural gas, crude oil, hydrogen sulfide, sodium chloride, sodium bromide and other salts. The amount of sodium bromide present in the brine depends on the individual formation. However, for the purposes of the present invention, it is generally estimated that there is approximately 2000-6000 parts per million of sodium bromide in brine. The brine is first treated to remove natural gas, crude oil and hydrogen sulfide before it enters the contact tower. Bromine is obtained from the brine using chlorine which reacts with the sodium bromide to produce sodium chloride and elemental bromine. The bromine is stripped from the brine using steam distillation under vacuum. Contact towers are traditionally made of granite. The granite towers are very sensitive to overpressuring during process upsets which frequently occur during normal tower operation. The overpressuring may result in tower granite breakage or gasket damage and could potentially cause the entire tower to collapse. The present invention contact tower which is operated under vacuum can be constructed of any material which can withstand the vacuum without collapsing and which is not adversely affected by contact with brine, chlorine and bromine. Such materials as metals or metal alloys (e.g., titanium), carbon steel lined with acid brick and the like are suitable. Especially useful materials of construction are reinforced plastics such as fiberglass reinforced plastics (e.g., fiberglass reinforced polyester) carbon fiber reinforced plastics (e.g., graphite fiber reinforced polyester). These should be rated to withstand full service vacuum at temperatures up to 110°C (230°F.) Referring to the Drawing, which is a schematic diagram of the apparatus for carrying out the process of the invention, the apparatus comprises an upright elongated substantially cylindrical enclosed chamber 1 which functions as the contact tower. Chamber 1 includes an upper rectification zone 2 of somewhat smaller diameter than the lower portions of the chamber. Rectification zone 2 is filled with contact packing maintained between perforate retainers 3 and 4 thereby increasing rectification efficiency. Any contact packing may be used in the practice of the present invention. Typical materials include ceramic or metal. Below rectification zone 2 is reaction zone 5 which is also filled with contact packing held in position by perforate retainers 6 and 7 . Rectification zone 2 is connected to reaction zone 5 by conical section 8 . Stripping zone 9 is located below reaction zone 5 and also contains contact packing to provide a high contact surface. The contact packing is contained between perforated retainers 10 and 11 . Brine conduit 12 enters the space between rectification zone 2 and reaction zone 5 and is adapted to distribute feed brine fairly uniformly across the top of retainer 6 . Chlorine feed conduit 13 enters chamber 1 into the space between reaction zone 5 and stripping zone 9 . Multiple chlorine feed points are provided to obtain uniform chlorine distribution across the entire chamber cross-section. Stripping steam is fed through steam conduit 14 at the bottom of the chamber 1 to steam nozzles (not shown) which distribute steam generally across the entire cross-section of the stripping zone 9 . At the top of chamber 1 above rectification zone 2 is suction conduit 15 which connects through condenser 16 and condensate conduit 17 to separator 18 in which bromine separates from an aqueous phase which will be explained later. The bottom of separator 18 is drained through bromine conduit 19 which contains a seal loop 20 to control the bromine-water phase separation interface in separator 18 . The upper aqueous phase in separator 18 is returned to chamber 1 via recycle conduit 21 . The top of separator 18 is connected through vacuum conduit 22 to steam ejector 23 which is sized to provide the required vacuum in chamber 1 . Exhaust steam from ejector 23 is conducted to scrubber 24 via conduit 25 . Scrubber 24 is filled with contact packing to provide a high surface area. Bromide-rich well brine is introduced into the top of scrubber 24 through conduit 26 . The bottom of scrubber 24 is connected via drain conduit 27 back to chamber 1 . Tail brine conduit 30 connects the bottom of chamber 1 to neutralizer 31 . Temperature of vapor leaving through suction conduit 15 is controlled by introducing brine coolant through conduit 32 above rectification zone 2 . At an operating pressure of 0,41-0,83 bar (6-12 psia) the vapor temperature is maintained at 38-66°C (100-150°F). In operation, the pressure within chamber 1 is reduced by steam injector 23 which applies suction through vacuum conduit 22 , separator 18 , condensate conduit 17 , condensor 16 and suction conduit 15 to chamber 1 above rectification zone 2 . The pressure within chamber 1 is reduced to approximately the vapor pressure of the bromide-rich feed brine. Accordingly the reduced pressure will depend on the temperature of the feed brine which is generally in the range of 82 to 99° C (180-210°F). Feed brine is then introduced through brine feed conduit 12 into the space between rectifier zone 2 and reaction zone 5 . The feed brine is uniformly distributed across the entire surface of the reaction zone. The bromide-rich brine then trickles down through the reaction zone. The above apparatus also includes the appropriate valves and seal loops to separate the various sections which are at different pressures. Concurrently, chlorine is injected into the space between the stripping zone and reaction zone and distributed uniformly through this space. Steam is likewise injected below the stripping zone. The chlorine gas moves counter current to the feed brine and passes up through the reaction zone wherein it intimately contacts the feed brine trickling through the contact packing. The chlorine reacts with the bromide in the brine and converts the bromide salts to elemental bromine. The bromine-depleted brine then passes down into the stripping zone and trickles through the contact packing in the stripping zone. Steam injected through steam conduit 14 below the stripping zone passes upwardly through the stripping zone and removes residual chlorine and bromine from the bromide-depleted brine. The steam stripped bromide-depleted tail brine then is removed from the bottom of chamber 1 through tail brine conduit 30 which conducts the tail brine to neutralizer 31 wherein it is neutralized and discharged. Steam injected through conduit 14 continues upward through stripping zone 9 and reaction zone 5 wherein it vaporizes free bromine which is conducted together with the steam and chlorine up and through rectification zone 2 . The temperature of the vapor leaving rectification zone 2 is controlled by introducing brine coolant through conduit 32 on the top surface of rectification zone 2 . This reduces the temperature of the vapor to minimize the water carry over while still retaining bromine and chlorine in the vapor phase. The gaseous bromine, chlorine and residual steam pass through suction line 15 to condensor 16 where the bromine and water are condensed to the liquid phase. The liquid phase drains through condensate conduit 17 into separator 18 wherein a lower bromine phase and an upper aqueous phase form. The lower bromine phase is drained through bromine conduit 19 and seal loop 20 to a bromine purification system. Seal loop 20 is adjusted such that the aqueous phase does not enter bromine conduit 19 and the bromine phase does not enter recycle conduit 21 . The upper aqueous phase contains both chlorine and bromine and is conducted through recycle conduit 21 back into chamber 1 . The vapor phase in separator 18 is drawn by suction through vacuum conduit 22 into steam injector 23 . The exhaust steam from injector 23 contains bromine and chlorine and is passed into scrubber 24 . Brine is introduced through conduit 26 into the top of scrubber 24 . Scrubber 24 is filled with a high surface contact packing. Brine passing down through scrubber 24 absorbs bromine and chlorine from the steam injector exhaust and conducts this liquid phase through drain conduit 27 back to chamber 1 for further bromine recovery. The feed brine is preferably at an elevated temperature. In general, the temperature of feed brine obtained from deep wells is in the range of 82-99°C (180-210°F). The optimum reduced pressure within chamber 1 is that which is equivalent to the vapor pressure of the feed brine at the feed temperature. In general, a reduced pressure of 6-12 and more often 7-8 psia gives good results. The amount of chlorine injected through conduit 13 depends on the total brine feed and the bromide content of the brine. The chlorine should be at least the stoichiometric amount required to oxidize total bromide to bromine. In practice, an excess of chlorine is used. The process is very energy efficient because the amount of steam required to operate the process is much less than that which would be required to operate the same process at atmospheric pressure. At atmospheric pressure, the steam must heat the feed brine up to its boiling point in addition to vaporizing the bromine. In so doing, a substantial amount of energy is wasted. Accordingly, the present process and apparatus provides a means of conserving energy when recovering bromine from bromide-rich brine.

Claims: An energy efficient continuous process for recovering elemental bromine from bromide-rich brine, said process comprising (a) continuously introducing said bromide-rich brine into the upper portion of an enclosed chamber (1), said enclosed chamber (1) being an upright elongated chamber (1) comprising an upper rectification zone (2), a central reaction zone (5) and a lower stripping zone (9), said bromide-containing brine being introduced into a space in said elongated chamber (1) between said upper rectification zone (2) and said central reaction zone; (b) continuously introducing chlorine and steam into the lower portion of said enclosed chamber (1), said chlorine being introduced into a space in said upright elongated chamber (1) between said central reaction zone (5) and said lower stripping zone (9), whereby said chlorine contacts said bromide-rich brine in a counter current manner and produces gaseous bromine, and said steam being introduced into a space below said lower stripping zone (9) of said upright elongated chamber (1); (c) continuously removing gaseous bromine and water from the top of said chamber above the rectification zone (1); (d) continuously removing bromine-depleted brine from the bottom of said chamber (1); and (e) maintaining a sub-atmospheric pressure within said chamber. A process as claimed in Claim 1 in which said gaseous bromine and water are removed by applying a sub-atmospheric pressure at the top of said chamber (1) thereby drawing off said gaseous bromine and water. A process as claimed in Claim 2 in which said gaseous bromine and water drawn off by sub-atmospheric pressure are condensed to form a condensate comprising a lower bromine phase and an upper aqueous phase and said bromine is recovered from said lower bromine phase. A process as claimed in Claims 1, 2 or 3 in which said bromide-rich brine is introduced into said chamber at a temperature of 82 to 99°C (180-210°F) A process as claimed in Claim 4 in which said bromide-rich brine is introduced into said enclosed chamber at a temperature of 82 to 99°C (180-210°F) and said vacuum within said chamber is 0,41 to 0,83 bar (6-12 psia). A continuous process for recovering elemental bromine from bromide-containing brine as claimed in claim 1, said process comprising: (a) continuously introducing said bromide-containing brine into an enclosed chamber (1), said enclosed chamber (1) being an upright elongated chamber (1) comprising an upper rectification zone (2), a central reaction zone (5) and a lower stripping zone (9), said bromide-containing brine being introduced into a space in said upright elongated chamber (1) between said upper rectification zone (2) and said central reaction zone (5); (b) continuously introducing chlorine and steam into said enclosed chamber, said chlorine being introduced into a space in said upright elongated chamber (1) between said central reaction zone (5) and said lower stripping zone (9), whereby said chlorine contacts said bromide-containing brine in said reaction zone (5) in a counter current manner and produces gaseous bromine, and said steam being introduced into a space below said lower stripping zone (9) of said upright elongated chamber (1) wherein said steam contacts said bromide-containing brine before said bromide-containing brine is removed from the bottom of said upright elongated chamber (1), and residual bromine is stripped from said bromide-containing brine; (c) continuously removing gaseous bromine, chlorine and residual steam from the top of said upright elongated chamber (1), said gaseous bromine, chlorine and residual steam being removed by maintaining a sub-atmospheric pressure in the range of from 0,41 to 0,83 bar (6 to 12 psia) at the top of said upright elongated chamber (1) above said upper rectification zone (2) thereby drawing off said gaseous bromine, chlorine and residual steam; (d) continuously removing tail brine from the bottom of said upright elongated chamber (1); and (e) maintaining a sub-atmospheric pressure in the range of from 0,41 to 0,83 bar (6 to 12 psia) within said upright elongated chamber (1). The process as claimed in Claim 6 in which said sub-atmospheric pressure maintained within said upright elongated chamber (1) is approximately that of the vapor pressure of the bromide-containing feed brine. An apparatus for winning bromine from a bromide rich brine according to the process of claim 1, said apparatus being characterized by a chamber (1) having (a) means (12) for introducing said bromide-rich brine into the upper portion of said chamber (1) such that said bromide-containing brine passes downwardly through said chamber (1); (b) means (30) for removing bromide-depleted brine from the bottom of said chamber (1), (c) means (14) for injecting steam and means (13) for injecting chlorine into the lower portion of said chamber (1) such that said steam and said chlorine pass upwardly through said chamber (1) contacting said bromide-containing brine forming elemental bromine, (d) means (15) for removing gaseous bromine and water from the top of said chamber (1) and (e) means (23) for evacuating said chamber to a sub-atmospheric pressure whereby the boiling point of said bromide-containing brine and elemental bromine is substantially lowered. An apparatus as claimed in Claim 8 further characterized in that said chamber is an upright elongated chamber (1) further defined by having an upper rectification zone (2), a middle reaction zone (5) and a lower stripping zone (9) wherein said means (12) for introducing said bromide-rich brine is located between said rectification zone (2) and said reaction zone (5) and wherein said means (13) for injecting chlorine is located between said reaction zone (5) and said stripping zone (9). An apparatus as claimed in Claims 8 or 9 in which said means (23) for evacuating said chamber (1) is operably connected through condensing means (16) and vapor conduct means (15,22) to the top of said chamber (1) whereby bromine vapor and water vapor are removed from said chamber (1) at sub-atmospheric pressure.

Inventors: HENRY, HERBERT WESLEY, LESHER, KENNETH CHURCHILL
Applicants: ETHYL CORPORATION
Application year: 1987
Main classification: C01B7
IPC codes: C01B7, B01D3