MACHINE FOR FORMING A CYLINDRICAL BALE OF CROP

Abstract: The machine is of the type having a baling chamber limited by spaced apart belts (28) trained side-by-side over sup­ port rolls (24, 26). Crop is rolled into a bale (30) in the chamber and whilst the completed bale is still being rotated net (220) is advanced to it in order to wrap the bale (30). The net (220) is guided, as it arrives at the inlet to the chamber, by an assembly (292) comprising a support (296) and fingers (306) welded to the support which extend into gaps (304) between neighbouring belts (28). The net (220) is drawn into the chamber by its contact with the belts (28). The fingers (306) ensure good tracking of the belts (28) and thus an even pull by the belts (28) on the net (220), and they also serve to hold the net (220) in good contact with the belts (28).

Description: This invention relates to a machine for forming a cylindri­ cal bale of crop having a baling chamber limited by spaced apart belts trained side-by-side over support rolls. Such a machine is described in our US-A-4,428,282. Machines, towed by a tractor, for forming large cylindri­ cal bales of hay or other crop (so called "round balers") are well known. As the machine advances, the crop is re­ moved from a windrow by a pick-up mechanism and delivered rearwardly to a baling chamber where it is rolled into a bale. The completed bale is tied with twine to maintain its shape and is discharged through a gate formed by a rear portion of the machine. Proposals have also been made to employ net or foil as a wrap material instead of twine. In, for example, GB-A-2 124 975 net is delivered in the region of the top of the machine from a roll of the net by a pair of feed rolls to a completed bale in a baling chamber formed by fixed posi­ tion rolls, and on a predetermined length having passed between the feed rolls the net is severed. A similar ar­ rangement and baler is described in GB-A-2 137 927, but the wrap material is delivered to the front of the machine. Furthermore, a guide is provided initially to direct the free end of the cut material to the chamber, but immediate­ ly the wrap material is engaged with the bale the material becomes taut and is lifted clear of the guide. This guide has an end portion which slightly curves complementarily to the associated roll of the chamber to direct the free end of the cut material toward the bale. In our co-pending European patent application 86 108 374 which is, as yet, unpublished we have described a net wrap mechanism for a round baler of which the baling chamber is defined by belts trained over support rolls and increases in size to accommodate the growing bale. The entry to the baling chamber is on the underside of the machine. The net wrap mechanism is mounted at the rear of the machine on the discharge gate thereof. Net is advanced by a pair of feed rolls to a guide plate in contact with the belts which pull the net along the surface of the plate. The plate cur­ ves upwardly at its discharge end to maintain contact of the net with the belts. In the case of GB-A-2 124 975 the net is fed to the bale chamber in a downward almost vertical direction and in GB-A-2 137 927 the wrap material is furnished in a slight­ ly downward almost horizontal direction approximately at the mid-region of the bale. The wrap material passes in both instances between neighbouring rolls to the bale. However if, as in our aforesaid European patent applica­ tion, the wrap material enters the baling chamber on the underside of the machine it must finally travel upwardly and be carried round a support roll and its associated belts which are arranged spaced apart over the width of the machine giving a broken surface of contact for the net. Furthermore, the gaps between the belts permit some devia­ tion of the belts so causing a rather uneven pull to be exerted on the wrap material. The present invention improves the guidance of the wrap material to a round baler of which the baling chamber is limited by belts trained side-by-side over support rolls. According to the present invention the machine has a guide assembly for net, sheet or like wrap material for maintain­ ing the material in contact with the belts over a said roll comprising a support extending transversely of the belts and fingers extending from the support longitudinally of the belts, protruding into the spaces between the belts and curving with the path of the belts about the said roll so that the wrap material maintains contact with the belts and is also directed into spaces between the belts as it passes into the baling chamber. In this way the wrap material has good contact with the belts even as it turns upwardly into an underside inlet to the baling chamber, and is drawn by the belts, without slippage, to the bale. Interposing the fingers between the belts ensures that their deviation is reduced and that the belts afford a more even pull on the wrap material. An embodiment of the invention will now be described with reference to the accompanying diagrammatic drawings in which: Fig. 1 is a right side elevational view of a por­ tion of a bale-discharge gate of a machine for forming cylindrical bales of crop on which gate a wrapping mechanism having a guide assembly of the present invention is mounted, Fig. 2 is an enlarged right side elevational view showing the forward end of the guide assemb­ ly shown in Fig. 1, Fig. 3 is a sectional view taken along line 3--3 of Fig. 2 showing a guide pan and guide fin­ ger assembly support structure and Fig. 4 is a sectional view taken along line 4--4 of Fig. 2 showing the guide fingers located in gaps between bale-forming belts of the machine. Initially, it should be noted that only one component is shown of some components described herein as occuring in pairs or multiples and it is to be understood that the con­ struction of the component is the same as or similar to the construction of the shown component. Referring now to the drawings, there is shown a portion of a bale-discharge gate 20 of a large round baler similar in construction to that disclosed in US-A-4,428,282. Extending between opposite sidewalls 22 of the gate are lower rear and lower front bale-forming belt support rolls 24 and 26, respectively. A plurality of bale-forming belts 28 is sup­ ported in side-by-side, spaced relationship across the sup­ port rolls 24 and 26 and other rolls of the baler and ope­ rate in a manner set forth in the said US-A-4,428,282 to roll crop products, introduced into a bale-forming chamber formed in part by the belts, into a bale 30 (Fig. 2). A bale wrapping mechanism 200 is mounted at the rear of the gate 20 for introducing a wrap material, such as plas­ tic sheet or net, into the bale-forming chamber for enve­ loping the bale 30 prior to its discharge. Specifically, the wrapping mechanism 200 includes a frame 202 including opposite vertical sidewalls 204 provided with forward vertical flanges bolted or otherwise secured to corresponding flanges forming vertical rear ends of the gate sidewalls 22. Tops of the sidewalls 204 are defined by horizontal flanges 206. A wrap material housing 208 has opposite sidewalls 210 joined together by a downwardly and rearwardly sloping top wall 212, a vertical rear wall 214, and a horizontal bottom wall 216 which terminates short of the front of the housing for defining a wrap material pas­ sage (not shown). The front of the housing 208 is closed by a vertical panel 218 extending between and joined to the gate sidewalls 22. Resting on the bottom wall 216 of the housing 208 is a roll of wrap material 220 which is biased, by means of a U-shaped structure 222 toward a cor­ ner 224 defined by the junction of a plane containing the bottom wall 216 and the panel 218. The U-shaped structure 222 includes a pair of arms 226 having forward ends re­ spectively pivotally connected to upper forward locations of the sidewalls 210, as at pivots 228, and having rear­ ward ends joined by a crossbar 230 which engages an upper rear area of the roll of wrap material. A rearwardly pro­ jecting arm 232 is mounted on the right pivot 228 for ro­ tation with the arm 226 and a spring 234 is coupled be­ tween the arm 232 and the right sidewalls 210 so as to urge the crossbar 230 against the roll of wrap material 220. The housing 208 is mounted on the sidewalls 204 by a pair of straps 236 depending from lower rear locations of the sidewalls 210 and respectively coupled to the sidewalls 204 by pivots 238. A pair of spreader roll support legs 240 is secured to and depends from inner front locations of the housing sidewalls 210. Extending between and rotat­ ably mounted adjacent the bottoms of the legs 240 is a wrap material spreader roll 242 comprising a cylindrical roll having spiral flighting (not shown) at opposite ends there­ of and with the spirals being of opposite hand for acting on the wrap material to "feed" the opposite edges thereof toward the opposite sidewalls 204. When the housing is in a closed position, as shown, the spreader roll 242 is dis­ posed for rotation about an axis located forwardly of and below an axis of rotation of a wrap material drive or feed roll 244 which is rotatably supported in the opposite side­ walls 204. A rear portion of the periphery of the spreader roll 242 is located very close to and slightly beneath a forward portion of the periphery of the drive roll 244. A rear wrap material drive or feed roll 246 extends between and has opposite ends rotatably supported by the sidewalls 204 at a location below and rearwardly of the axis of rota­ tion of the front drive roll 244. The drive rolls 244 and 246 include respective elastomeric surfaces which are in tight frictional engagement with each other so as to define a pinch point 256 for gripping wrap material fed therebe­ tween. After a new roll of wrap material 220 is loaded in the open housing 208, a length of wrap material 220 is pulled from the roll, placed over the spreader roll 242 and normally fed into the drive rolls 244 and 246. The housing 208 is then closed resulting in the length of wrap material 257 being tightly wrapped about approxi­ mately three-fourths of the periphery of the drive roll 244. A wrap material guide assembly 258 is provided for guiding wrap material exiting from the drive rolls 244 and 246 to­ wards the bale-chamber inlet located forwardly of the bale-­ forming belt support roll 24. Specifically the assembly 258 includes a wrap material guide pan 259 constructed of a noncorrosive material capable of presenting a slick guid­ ing surface for the wrap material. Stainless steel and some plastics, for example, exhibit these characteristics. The pan 259 shown here is preferably formed from a rectangular blank of stainless steel sheet and includes a rectangular main section 260 having opposite depending side flanges 262, a front (downstream) flange 264 and a rear (upstream) flange 266. The pan 259 is mounted between lower portions of the gate sidewalls 22. A pair of brackets 268 projects rearwardly from the lower rear locations of the sidewalls 22 and the brackets are pivotally joined to rear ends of the pan side flanges 262 by a pair of axially aligned pins 270. The main section 260 of the pan has a smooth upper surface engaged with bale-forming belt portions 272 extend­ ing between the lower rear and lower front rolls 24 and 26, respectively, carried by the gate 20. Joined to the opposite pan side flanges 262 at locations medially of the front and rear ends of the pan are tabs 274 which project outwardly beneath the opposite gate sidewalls 22. A pair of spring assemblies 276 is coupled betweeen the sidewalls 22 and the tabs 274 and acts to bias the pan upwardly about the pivot pins 270 yieldably to hold the section 260 of the pan in engagement with the bale-forming belt portions 272. The forward end of the pan 259 terminates rearwardly of the roll 26. As can best be seen in Figs. 2 and 3, re­ spectively coupled to the forward ends of the side flanges 262 are depending brackets 278 having outturned bottom ends 280, extending parallel to the pan upper surface, and in­ turned forward ends 282 spaced forwardly of and extending parallel to the pan front flange 264. A pair of brackets 284 is respectively secured to the interior of the gate sidewalls 22 at locations just rearwardly of the roll 26 and the brackets 284 have respective outturned bottom ends 286 parallel to those of the brackets 278. The bracket bot­ tom ends 280 and 286 at each side of the baler are provided with aligned holes and received in the aligned holes is a bolt 288 secured to the bracket bottom end 286 by a nut 290 located between the bracket bottom ends 280 and 286. The bolt 288 has a hole therein located below the bracket ends 280 and containing an abutment cotter pin 291. The distance between the bottom end of the nut 290 and the cot­ ter pin 291 is such as to permit the guide pan 259 to pi­ vot downwardly about the pins 270 in the event that stray crop or a foreign object such as a stone finds its way be­ tween the pan 259 and the belt portions 272, such pivoting permitting the stray crop or foreign object to move along the pan without seriously inhibiting the progress of or damaging the wrap material when such is present. If desir­ ed, instead of a pair of brackets 284 and a pair of brack­ ets 278 being used, a single bracket 284 can be employed with a single bracket 278. A guide finger assembly 292 is fixed ahead of the pan 259 for guiding wrap material exiting from the front of the pan around the roll 26 a distance sufficient for the mate­ rial to be gripped at a pinch point 294 formed by the bale-­ forming belts 28 and the bale 39. Specifically, the guide finger assembly 292 comprises a downwardly opening, trans­ verse channel member 296 having a web forming a coplanar extension of the upper pan surface, having a rear leg 298 secured to the pan front flange 264 by a plurality of fas­ teners 300 and having a front (downstream) leg 301 having opposite ends secured to the fronts of the inturned for­ ward ends 282 of the brackets 278 by a pair of fasteners 302. Spaced across and secured to the channel member 296 at locations corresponding to gaps or spaces 304 (Fig. 4) between the bale-forming belts 28 is a plurality of guide fingers 306 in substantially the same plane as the belts. The guide fingers 306 are formed of rods which are circu­ lar in cross-section and have a diameter approximately e­ qual to the thickness of the bale-forming belts 28. Con­ sidered from rear to front, each finger 306 includes a rear end section (i. e. an upstream end portion) 308 an­ gled upwardly and forwardly through a forward location of the main pan section 260, a straight section or portion 310 welded across the web of the channel member 296, an upwardly offset section or portion 312 extending partly above the belts 28, a second straight section or portion 314 extending partly below the belts 28 and parallel to the straight section 310, and a forward end section (i. e. a downstream end portion) 316 curved arcuately about the bottom and lower front periphery of the roll 26 and having its entire length partly radially outwardly of the belts 28. Thus the upstream end portion 308 is angled to run ini­ tially clear of the belts 28 and then into the gaps 304. The straight portion 310 runs in the gaps. The offset por­ tion 312 extends partly proud of the belts 28 on the side thereof opposite to the upstream end portion 308. Finally the second straight portion 314 extends partly proud of the belts 28 on the same side thereof as the upstream end portion as does the downstream end portion 316. It will be appreciated that the fingers 306 are shaped and mounted so as not to impede the progress of wrap material as it exits the guide pan 259 while buckling the wrap mate­ rial around said fingers and into the spaces between the belts and directing the wrap material around the roll 26 to the pinch point 294. At the same time, the fingers 306 act to keep the belts 28 in proper alignment so that they will apply an even pull across the width of the wrap mate­ rial during wrapping of the bale. The portion of the wrap material guide pan 259 which pro­ jects rearwardly beyond the gate 20 includes an upper sur­ face 318 located beneath a plane extending tangentially to the drive rolls 244 and 246 and intersecting the pan sec­ tion 260 approximately at a pinch point defined between the pan and the bale-forming belts 28 where the latter pass around the bale-forming belt support roll 24. Respectively associated with the drive rolls 244 and 246 are sheet metal wrap material guides 322 and 324 which extend between and are secured to the sidewalls 204. The guides 322 and 324 include respective flat portions extending forwardly from the peripheries of the rolls 244 and 246 at locations above and below the plane extending tangentially to the rolls. A drive assembly 330 is provided for selectively driving the drive rolls 244 and 246 when it is desired to pull wrap material from the supply roll 220 to wrap a bale in the chamber; a cut-off knife assembly 332 is provided for selectively severing the wrap material at a location just beyond the guide 322 when a desired amount of wrap material has been applied to the bale; and a hydraulically operated latch assembly 334 is associated with the drive and cut-off assemblies for co-ordinating their operation. A detailed description of these assemblies is omitted for brevity since they do not form part of the present invention. Suf­ fice it to say that a hydraulic cylinder 336 forming part of the latch assembly 334 when extended as shown disposes the latch assembly for simultaneously establishing a drive roll drive condition and for holding the cut-off knife as­ sembly in a cocked position. The drive rolls 244 and 246 are then driven to feed a previously severed end of the wrap material to the pan surface 318 and into the pinch point where the bale-forming belt portions 272 engage the wrap material and carry it first along the pan section 260 and then along the guide fingers 206 and into the pinch point 294 where the bale 30 then co-operates with the belts 28 to cause the wrap material to envelope the bale circum­ ference. Once the bale is wrapped as desired, the cylinder is retracted with initial retraction releasing the knife assembly 332 from the latch assembly 334 and thus allowing a spring 338, connected between the drive and latch assem­ blies 330 and 334, to unload and swing the knife assembly to sever the wrap material. At the same time the spring acts to disengage the drive roll drive. Complete retrac­ tion of the cylinder results in latch assembly 334 once again engaging the knife assembly 332 so that extension of the cylinder 336 will again cock the cut-off knife assembly. It is to be noted that should stray crop material or for­ eign objects become trapped between the belt portions 272 and the pan section 260 on the guide fingers 306, such crop or objects may be easily removed by merely releasing the spring assemblies 276 and removing the cotter pins 291 to permit the pan 259 to pivot downwardly about the pins 270.

Claims: 1. A machine for forming a cylindrical bale (30) of crop having a baling chamber limited by spaced apart belts (28) trained side-by-side over support rolls (24, 26) characterised in that the machine has a guide assembly (292) for net, sheet or like wrap material (220) for maintaining the material in contact with the belts (28) over a said roll (26) comprising a support (296) extending transversely of the belts (28) and fingers (306) extending from the support (296) longitudinally of the belts (28), protruding into the spaces (304) between the belts and curving with the path of the belts (28) about the said roll (26) so that the wrap material (220) maintains contact with the belts (28) and is also directed into the spaces (304) between the belts (28) as it passes into the baling chamber. 2. A machine according to claim 1 characterised in that the support comprises a U-shaped channel member (296) and the fingers (306) each include a straight portion (310) rigid with the web of the member (296) and runn­ ing in the spaces (304). 3. A machine according to claim 2 characterised in that the fingers (306) each have an upstream end portion (308) angled to run initially clear of the belts (28) and then into the spaces (304) joining the straight portion (310). 4. A machine according to claims 2 and 3 characterised in that the fingers (306) each have an offset portion (312) which follows the straight portion (310) and which extends partly proud of the belts (28) on the side thereof opposite to the upstream end portion (308) upstream of the said roll (26). 5. A machine according to claim 4 characterised in that the fingers (306) each have a further straight por­ tion (314) which follows the offset portion (312) which extends partly proud of the belts (28) on the same side thereof as the upstream end portion (308). 6. A machine according to claim 5 characterised in that the fingers (306) each have a downstream end portion (316) which follows the said further straight portion (314), which curves with the path of the belts (28) about the said roll (26) and which extends partly proud of the belts (28) on the same side thereof as the upstream end portion (308). 7. A machine according to any preceding claim characte­ rised in that the fingers (306) are rods circular in cross section with a diameter substantially equal to the thickness of the belts (28) and the width of the spaces (304) between the belts (28). 8. A machine according to any preceding claim characte­ rised in that the inlet of the baling chamber is on the underside of the machine and the support (296) is attached to a guide plate (259), for guiding wrap ma­ terial to the guide assembly (292), which plate (259) is disposed sufficiently close to the underside of the belts (28) so that the wrap material (220) on it will be gripped between it and the belts (28) and ad­ vanced by the belts (28) to the guide assembly (292). 9. A machine according to claim 8 and any of claims 2 to 7 characterised in that the web of the channel member (296) is substantially coplanar with the surface of the guide plate (259). 10. A machine according to claim 8 or 9 characterised in that the upstream end of the guide plate (259) is pi­ votally mounted on a discharge gate (20) of the ma­ chine, the downstream end is anchored to permit limited downward movement thereof and the plate (259) is spring loaded toward the underside of the belts (28). 11. A machine according to any of claim 8 to 10 characte­ rised in that the guide plate (259) has downwardly extending flanges (266, 264, 262) at its upstream and downstream ends and at its sides. 12. A machine according to claims 10 and 11 characterised in that a first bracket (278) with an outturned bot­ tom end (280) is attached to a said side flange (262), a second bracket (284) is attached to the gate (20) ' and has an outturned bottom end (286) above and align­ ed with that of the first bracket (278), a connector (288) is secured to the bottom end (286) of the se­ cond bracket (284) and has a lower end portion slid­ ably received through the bottom end (280) of the first bracket (278), and an abutment (291) is dis­ posed on the lower end of the connector (288) to li­ mit downward movement of the plate (259). 13. A machine according to claims 2 and 12 characterised in that the first bracket (278) has an inturned down­ stream end (282) secured to a downstream leg (301) of the channel member (296).

Inventors: ANSTEY, HENRY DENNIS, VERHULST, MICHAEL JOSEPH
Applicants: DEERE & COMPANY
Application year: 1987
Main classification: A01F15
IPC codes: A01F15