Insulation-displacement connector

Abstract: An insulation-displacement connector is disclosed which includes an insulation-displacement connection terminal(20)-equipped housing (10) having first engaging grooves (11) for holding a cable pushing member (30) an initial state, second engaging grooves (13) for fixedly holding a conductor(42)-exposed cable (40) in a slot (22) of the connection terminal (20) for connection to the connection terminal, and guide grooves (12) provided between the first and second engaging grooves to allow the pushing member (30) to be held. After a cable (40) having insulation layer (41) has been placed over a tapered opening (21) of the connection terminal, the pushing member (30) is forced down along the guide grooves (12) with the cable (40) compressed over the tapered opening (21) and held there temporarily. Then the pushing member (30) is further pushed to allow the cable (40) to be pinched in the slot (22) of the con­ nection terminal.

Description: Insulation-displacement connector. The invention relates to an insulation-displacement connector adapted to be connected to a cable having a conductor with an insulation layer covering thereon, which connector displaces the insulation layer and pinches the conductor in a slot of a connection terminal in order to asure an electrical connection between the conductor and the connection terminal such as is further indicated in the heading of the main claim. An example of a conventional insulation-displacement connector is shown in Fig. 1, and includes housing 100 with connection terminal 200 therewithin. At one end of connection terminal 200, insulation-displacement contact section 210 is formed, and is brought into contact with a conductor in a cable (not shown). At the other end of connection terminal 200, receptacle section 220 is formed, and is connected to a plug pin (not shown. At insulation-displacement contact section 210 of connection terminal 200, opening 211 and slot 212 communicating with opening are formed, as is shown in Fig. 2. Push member 300 made of an insulation material is snap-fitted into housing 100 such that projections 311, 312, formed on the side surfaces of push member 300, engage first grooves 110, shown in Fig. 3A, which are formed on the inner surfaces of the housing. Cable 400 is inserted, with cable insulation 410, through insertion hole 500 located between recess 320 of push member 300 and opening 211 of terminal 200, as is shown in Fig. 3A. By using a suitable tool, such as a pair of pliers, to forcefully insert push member 300 into housing 100, in the direction indicated by an arrow P in Fig. 3A, the cable insulation is displaced, so that conductor 420 of the cable is exposed and pinched in slot 212 of contact section 210, as is shown in Fig. 3B. In this state, projections 311, 312 of push member 300 abut against second grooves 120, as is shown in Fig. 3B. In this way, cable 400 is fixedly connected to connection terminal 200, via the exposed conductor 420. In the aforementioned insulation-displacement connector, however, the push member presses strongly against the outer surface of the cable, upon member 300 being forcefully inserted into housing 100 and, for this reason, there is a risk that the cable will inadvertently slip off or be shifted relative to the insertion hole, as a result of the impact exerted by member 300. This problem arises, in particular when the cable is thin. Another example of a conventional insulation-displacement connector, as reflected in the heading of the main claim, is indicated in DE-A-3009675. This conventional insulation-displacement connector comprises a housing in which three connection terminals are arranged in parallel relationship in order to receive a set of three parallel conductors each having an insulation layer. Each connection terminal has a downwardly-directed slot. The space within the housing is divided into three channels with the aid of two inner walls parallel to the opposite side walls. In said channels between said opposite side walls of the housing and the two inner walls respectively said three connection terminals are positioned on the bottom of the housing. The push member made of insulation material has a closed top and two opposite sides insertable into the housing. Within the space formed by the closed top and opposite sides a push element is located having three recesses evenly divided opposite the slots of the connection terminals of the three channels to receive the conductors. The three recesses each substantially have a shallow half circular form. The opposite inner surfaces of the side walls of the housing are each provided with a first rib, and a second rib, while the separate sides of the push member are each provided with first and second projections. These ribs cooperate with said projections on the separate sides of the push member when this push member is inserted into the housing. One object of the present invention is to provide an insulation-displacement connector which is markedly improved in relation to a conventional insulation-displacement connector. Another object of the present invention is to provide an insulation-displacement connector which, even if the cable is thin, assures a positive connection to a cable conductor, without the risk of the cable inadvertently slipping or dropping off the insertion hole. The invention aims to obviate the above mentioned problems with an insulation-displacement connector of the above mentioned type according to the invention such that the second engaging means are grooves provided on the opposite inner surfaces of the side walls of the housing near the bottom thereof, that the guide means are guiding grooves formed between the first and second engaging means, being first and second engaging grooves, on the opposite inner surfaces of the side walls of the housing that the guiding grooves are formed as wider guide grooves between first and second engaging grooves, that the recess in the push member opening toward the opening of the connection terminal is formed by two legs, which form said two opposite sides of the push member, and that the opening of the connection terminal is tapered, so that it aligns with the center of the recess, which has an inverted elongated U-shape, thus defining an insertion hole between said recess and said downwardly-directed opening, and that said projections are placed at the bottom of the sides of the push member. In the connector of the present invention, the cable is placed over the tapered opening of the connection terminal. The push member is pushed down over the cable so that the projections of the push member may be moved along the guide grooves. In this state, the cable is forced into the tapered opening of the connection terminal and is held there by the push member. Then the push member is further pushed with extra force, so that the cable is pushed into the slot of the connection terminal and the insulation layer of the cable is displaced to permit the exposed conductor to be connected to the connection terminal. The cable is temporarily held at the tapered opening of the connection terminal before it can be further pushed into the slot. This prevents the cable from inadvertently slipping or dropping off a connection terminal due to an impact. The push member is preferably made of an elastic insulation material, such as a plastic type, so that the pair of legs of the push member can be elastically deformed toward and away from each other. The projections of the legs may effectively be sharp-tipped in order to properly engage with the minute grooves which are formed as a knurled portion on the inner surfaces of the side wall of the housing. This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which: Fig. 1 is a cross-sectional view showing a conventional insulation-displacement connector; Fig. 2 is a perspective view showing a connector terminal in the connector of Fig. 1; Figs. 3A and 3B are front views showing the connector as seen in the direction indicated by an arrow III in Fig. 1; Fig. 4 is a front view showing an insulation-displacement connector according to one embodiment of this invention; Fig. 5 is a perspective view of the connector of Fig. 4; Fig. 6 is a front view of the connector of Fig. 4, explaining the manner in which the connection is used; and Fig. 7 is a view showing an insulation-displacement connector according to another embodiment of the present invention. Figs. 4 and 5 show an insulation-displacement connector according to one embodiment of the present invention. The connector includes housing 10, connection terminals 20 located within the housing and push member 30 to be inserted into the housing through the open top of the housing. Inverted U-shaped recess 32 is formed on front surface 31 of push member 30. U-shaped recess 32 is so formed that its center aligns with tapered opening 21 of connection terminal 20. Projections 33, 34 are formed on either side of push member 30 such that they can engage with first engaging grooves 11 formed on the inner surface of the side walls 101 of housing 10, with insertion hole 50 defined between tapered opening 21 of connection terminal 20 and U-shaped recess 32 of push member 30. The size of insertion hole 50 is selected to allow the ready insertion of not only a thin cable but also a thick one. Formed below first grooves 11 of the housing are guide grooves 12 which guide projections 33, 34. Guide grooves 12 allow the push member to be moved within a range of the width of the guide groove, when it is forced downward and its projections move beyond first engaging grooves 11. Push member 30 has a pair of legs 35, 36 with U-shaped recess 32 defined therebetween. The push member is preferably formed of plastic material so that the pair of legs can elastically deform inwardly or outwardly. The resultant push member allows its projections 33, 34 to be effectively snap-fitted into first grooves 11 and then into guide grooves 12 beyond the first grooves. With projections 33, 34 located in guide grooves 12, they are pushed firmly against the inner surface of guide grooves 12, by the elastic force of leg sections 35, 36, to allow push member 30 to be held in any desired position. Second engaging grooves 13 are formed adjacent to guide grooves 12, and are used to hold the cable in place, as is set forth below. The first grooves, second grooves and guide grooves extend in direction perpendicular to that in which push member is pushed into the housing. Firstly, push member 30 is so set that its projections 33, 34 fit into first grooves 11, as is shown in Fig. 4. Then, cable 40 is inserted into insertion hole 50 and placed on tapered opening 21. Push member 30 is pushed, for example, by hand, into guide grooves 12, as indicated by I in Fig. 6, with its projections clear of the first engaging groove, so that cable 40 is compressed over tapered opening 21 of connection terminal 20 and stopped at that position. Since projections 33, 34 abut against the inner surface of guide grooves 12, with a greater frictional force, there is no risk, even if the pushing force (such as hand grip force) is released from push member 30, that the push member will slip upwardly due to the elastic recovery force exerted by insulation layer 41. It should be noted that various cables of respective different diameters may be used, due to guide grooves 12 being formed as wider guide grooves between first engaging grooves 11 and second engaging grooves 13. As a result, cable 40, even if smaller in diameter, can be positively held over tapered opening 21. With cable 40 so held, push member 30 is forcibly pushed by, for example, a pair of pliers, in the direction indicated by arrow P so that, as indicated by II in Fig. 6, projections 33, 34 snap-fit into second engaging grooves 13, to allow conductor 42 to be pinched in contact with slot 22 of connection terminal 20, with insulation layer 41 displaced. Before this step, the cable is already in contact with push member 30 and, for this reason, the cable will assuredly be guided into the slot of connection terminal 20, by the push member. Fig. 7 shows an insulation-displacement connector according another embodiment of this invention. A number of minute grooves 14a, 14b, ... are formed, as a knurled portion, over a range of the width of guide grooves 12. Sharp-tipped projections 33, 34 may effectively be formed on push member 30 so as to allow them to be hooked onto the respective minute grooves.

Claims: An insulation-displacement connector adapted to be connected to a cable (40) having a conductor (42) with an insulation layer (41) covering thereon, comprising: (A) a housing (10) made of an insulation material, having two opposite side walls (101), an open top, and an open front; (B) a connection terminal (20) arranged within the housing (10) and having a downwardly-directed opening (21) with a slot (22) communicating therewith; and (C) a push member (30) made of an insulation material, having a closed top and two opposite sides insertable into the housing, and having a recess (32) located opposite said opening (21) of said connection terminal and projections (33, 34) formed on the respective sides and facing the inner surfaces of said side walls (101) of said housing, and inserted into said housing from said open top of said housing, said push member with its recess (32) being capable to push the cable (40) placed over the opening (21) of the connection terminal (20), so that the cable is pushed into the slot (22) of the connection terminal in order to expose the conductor (42) for connection to the connection terminal, said housing (10) including (a) first engaging means (11) provided on the opposite inner surfaces of the side walls (101) of the housing and adapted to engage with the projections (33, 34) of the push member (30), with the cable (40) set over the opening (21) of the connection terminal so as to hold the push member relative to the housing; (b) second engaging means (13); and (c) guide means (12) adapted to guide the push member (30) to a position where the cable is held between the opening of the connection terminal (21,22) and the recess (32) of the push member (30) before the exposed conductor is connected to the connection terminal (20), characterized in that the second engaging means (13) are grooves provided on the opposite inner surfaces of the side walls of the housing (10) near the bottom thereof, that the guide means are guiding grooves (12) formed between the first and second engaging means, being first (11) and second (12) engaging grooves, on the opposite inner surfaces of the side walls (101) of the housing, the guiding grooves being formed as wider guide grooves (12) between first (11) and second (13) engaging grooves, and that the recess (32) in the push member opening toward the opening (21) of the connection terminal is formed by two legs (35, 36), which form said two opposite sides of the push member (30), and that the opening (21) of the connection terminal is tapered, so that it aligns with the center of the recess (32), which has an inverted elongated U-shape (see fig. 4), thus defining an insertion hole (50) between said recess (32) and said downwardly-directed opening (21), said projections (33, 34) being placed at the bottom of the sides of the push member.

Inventors: NISHIYAMA MICHIAKI, SAKAMOTO HARUO, TAKAI NOBUEI, UEKIDO KOUZOU, NISHIYAMA, MICHIAKI C/O NEC CORPORATION, SAKAMOTO, HARUO, TAKAI, NOBUEI, UEKIDO, KOUZOU C/O NEC CORPORATION
Applicants: DU PONT JAPAN, NIPPON ELECTRIC CO, DU PONT JAPAN LTD., NEC CORPORATION
Application year: 1987
Main classification: H01R4
IPC codes: H01R11, H01R4