SERVO SIMULATOR

Abstract: A servo system simulator utilising an electronic equivalent of the servomotor to drive a programmable electronic load which mimics the actual load encountered by the servo system simulated.

Description: The present invention relates to servomechanisms and more specifically to electronically simulated servomotors for use in designing servomechanical systems. The development of a complex servo system often entails the construction of a laboratory prototype in which the control portion of the system actuates a servomotor that drives a physical load having the same properties as the mechanical system to be driven in the finished product. For example, in the development of aircraft autopilot systems, the autopilot portion of the system develops position control signals which are applied to electric servomotors. Mechanical apparatus is used to apply a load to the motor shaft that mimics the load experienced in an actual flight environment. The mechanical apparatus is designed to place a predetermined spring load on the servo shaft to simulate aerodynamic hinge moment loads that increase in proportion to the surface displacement of the mimicked load. To change the spring gradient from one flight condition to another requires cumbersome adjustment since a given setting is only valid for one flight condition. The complexity of the mechanical apparatus is directly proportional to complexity of the simulated mechanical system, increasing in size, weight and cost as the mechanical system complexity increases. Simulating servo-motor systems on an analog as well as on a digital basis is well known in the art as can be deduced from Fig.5 of D1 = IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS AND CONTROL INSTRUMENTATION, Vol. IECI-20, No.4, Nov.1973, pages 252-257 by S.K. MUKHOPADHYAY et al. The servo simulator of the present invention, as claimed in claim 1, replaces the mechanical apparatus and servomotor of prior art systems with an electronic system that mimics the dynamic response of the conventional servo/load apparatus. The present invention is defined in the appended claims and provides an electronic simulator of a servomotor which generates electrical signals representative of the parameters and operating variables of the simulated servo system. Signals representing the various elements of torque, including that presented by the load, encountered in actual operation are combined to establish a net torque signal. This net torque signal is integrated to provide a simulated motor speed signal to the load simulator and applied, after amplification, to the simulated motor input terminals through inductance and resistance elements that mimic the resistance and inductance of an actual servomotor. Since the back emf of the motor is proportional to the motor speed, the signal applied to the input terminals is representative of the back emf encountered by the actual servo system. A servo simulator in accordance with the present invention will now be described in greater detail, by way of example, with reference to the accompanying drawings, in which:- Figure 1 is a schematic drawing useful in explaining the invention, Figure 2 is a block diagram illustrating a servo simulator constructed in accordance with the principles of the invention, and Figure 3 is a block diagram illustrating the means for coupling the servo simulator to a simulated load. Figure 1 illustrates a typical testing arrangement in which the servo simulator of the invention may be used. For purposes of explanation, the servo simulator will be described in conjunction with an aircraft autopilot system 1 The servo simulator 3, as will be explained, is an electronic analogue of a electro-mechanical servomotor that would be used in an actual aircraft environment. This unit produces electrical output signals that actuate a load simulator 5, providing an electrical equivalent to the mechanical loads experienced by the control surfaces of an aircraft under actual operating conditions. The autopilot receives aerodynamic information from the load simulator and develops servo position command signals. Servomotor current and speed signals from the servo simulator are also received by the autopilot which uses these signals, together with the servo position command signals, to develop a motor drive voltage. This motor drive voltage is used to drive the servo simulator now having a motor load transmitted from the autopilot simulator which has been derived from the flight conditions and the present servo position. The servo simulator then acts on the autopilot to alter the motor drive voltage in accordance with the updated flight conditions. Resulting changes in the servo simulator are sensed by the load simulator which updates the aerodynamic variables and feeds these changed signals to the autopilot to reformulate the servo command. The load simulator 5 provides an electrical load and feedback signals that interact with the servo simulator and autopilot. This simulation of the forces and loads encountered by a particular aircraft may be provided by a digital computer and straight forward electronic circuits that are adjusted in accordance with programmed instructions from that computer. It should be noted that a conventional servomotor of the type under consideration is a direct current, permanent magnet field type motor with specified winding resistance and torque ratings. Such servomotors further incorporate an isolated tachometer mounted on the same shaft as the servomotor and having a dc generator with a permanent magnetic field. Referring now to Figure 2, a servo simulator constructed in accordance with the principles of the invention includes a circuit having components which mimic electrical and mechanical characteristics of an actual servomotor. This circuit is a balanced system, typically operating about a 14 volt bias, suitable for simulating a servomotor that may be driven in either direction, depending upon the polarity of the drive signal generated by the autopilot. Drive signals from the autopilot are applied through a pair of inductors 7 and 9 having the same inductance as that of an actual servomotor, through resistors 11 and 13 equivalent to the resistance of the motor, and then to the output terminals of a pair of power boost amplifiers 15 and 17. The output of the amplifiers 15 and 17 simulates the back emf generated in an actual servomotor. In general, any amplifier having sufficient bandwidth, drive capacity, and voltage range may be used for the power boost amplifiers. For example, these amplifiers may have a frequency bandwidth greater than 25 KHz, a current drive greater than 2 amperes, and an output voltage in the range of 1.5 to 26.5 volts in response to a 0-28 volt input signal. Input voltages to the amplifiers 15 and 17 are derived from three separate sources. The first source is a bias voltage developed in a source 19 applied to the amplifiers through signal combining means 21 and 23 and typically adjusted to be 14 volts. The second component of the amplifier input voltages represents motor speed. This component is developed at the output of an integrator 25 and is applied to an addition terminal of combining means 21 and to a subtraction terminal of combining means 23. Thus when the simulated motor speed increases, the output signal from the amplifier 15 will increase and the output of the amplifier 17 will decrease. The third component of the amplifier input signal is a current balance signal derived from a differential amplifier 27 and applied to subtraction terminals in the combining means 21 and 23. Input signals to the amplifier 27, in turn, are developed in differential amplifiers 29 and 31 which respond to drive currents flowing through the resistors 11 and 13 respectively. It will be appreciated that the drive signal path is through the inductor 7 and resistor 11 into the output of the amplifier 15, back out of amplifier 17, resistor 13 and inductor 9. Each of the aforementioned resistors represent one-half of a real motor's overall resistance consisting of winding resistance and brush plus commutator block resistance. It can be shown that the torque output of a servomotor is proportional to the motor current. Therefore the sum of the output signals from the amplifiers 29 and 31 are indicative of motor torque. As indicated in Figure 2, the individual torque signals are added in a signal combining circuit 33 and applied to the input terminals of the differential amplifier 27. Current balance signals from the differential amplifier 27, resulting from the torque signals, are used to shift the output signals from the amplifiers 15 and 17 in an appropriate direction to balance the two torque signals in the event that a non-symmetrical drive signal is applied to the servomotor. Torque signals from combining circuit 33 are coupled to an addition terminal of signal combining network 37, while a simulated load torque signals from the load simulator 5 (Figure 1) are applied through a conductor 35 to a subtraction input terminal of a signal combining circuit 37. This simulated load torque signal mimics the external mechanical forces experienced by an aircraft in flight, such as hinge moment torque arising from aerodynamic surface position, as well as mechanical forces and loads not dependent on control surface positioning. Additionally, signals from a dual slope gain operational amplifier 39, to be described, are applied to a subtraction input terminal of the signal combining circuit 37. Output signals from the combining circuit 37 represent the net torque acting on the rotor of an actual servo motor under specified conditions. The integrator 25 is designed to have a time constant equivalent to the moment of inertia of the actual servomotor under consideration. Since the signal applied to the integrator from the combining circuit 37 represents net torque, the output voltage of the integrator represents motor speed. The motor speed signal is applied to the power boost amplifiers 15 and 17, to a buffer amplifier 41, as a tachometer signal representative of the motor speed, and to the dual slope gain amplifier 39. Amplifier 39 simulates the breakout and coulomb frictions characteristic of an actual servo motor. The output of this amplifier is applied in a negative feedback fashion around the integrator and appears to the integrator as a small negative torque signal. This torque signal holds the simulated motor speed to near zero until sufficient drive current torque or external load torque signals are applied to overcome the friction torque feedback signal. Above the breakout point, the output signal from the integrator is increased proportionally with motor speed so as to provide additional negative torque feedback to the integrator in order to simulate the effects of coulomb friction experienced in an actual servomotor. Figure 3 illustrates a typical load simulator for the servo simulator. The motor speed (tach) signal from the servo simulator (Figure 2) is applied through a rate-adjusting resistor 45 to an integrator 47 to provide a signal which represents the control surface deflection in a real aircraft. The rate of integration is controlled by resistor 45 which is adjusted so that this rate is equal to the combined servo gearing and aircraft linkage ratios. The resulting deflection signal is buffered by an amplifier 49 and applied to the computer-controlled load wherein the resulting displacement torque ratio or gradient is computed. This gradient signal is returned to a multiplier 51 where the gradient signal is multiplied by the surface position signal from the integrator 47. The computer also generates a static torque signal which represents forces and load that are not dependent on surface position. The static torque signal is applied to a buffer amplifier 53 and applied to a signal combining means 55 together with the output signal from the amplifier 51. The combined output signal is then applied through a buffer amplifier as a load torque signal to the servo simulator of Figure 2. Although the servo simulator of the invention has been described in conjunction with an autopilot and simulated aircraft load, it will be appreciated that the simulator of the invention can be used with any servomechanical control signal source and with other simulated loads. Similarly, although a balanced servo simulator has been described, the same principles are applicable to a single polarity drive signal system wherein a single inductor and resistor would be used to receive the drive signal. Furthermore only one power boost amplifier would be needed in such a system.

Claims: An apparatus for electronically simulating operating characteristics of a servomotor comprising: input means for receiving drive signals from an external control source; inductance and resistance means (7,9;11,13) serially coupled to the input means and having inductance and resistance values equal to that of the servomotor; torque means (29,31) coupled to the resistance means for providing first and second torque signals representative of torques applied to the servomotor; motor speed means (25) responsive to said first and second torque signals for providing motor speed signals representative of motor speeds of the servomotor; frictional forces means (39) coupled to receive the motor speed signals for providing signals representative of frictional forces experienced by the servomotor to the motor speed means; means (19) for providing bias signals; back emf means (21,15;23,17) coupled to receive a predetermined combination of said first and second torque signals, the motor speed signals and the bias signals, and coupled to the input means via the resistance and inductance means for providing signals representative of back emf generated by the servomotor to the input means; and means (41) for applying the motor speed signals to an external load (5) and means (35,37) for coupling external torque signals representative of torques applied by an external load to the motor speed means (25). Apparatus according to claim 1, characterised in that the torque means includes differential amplifier means (29,31) coupled across the resistance means (11,13) to provide output voltages proportional to current flowing through the resistance means, the output voltages being coupled to the motor speed means (25). Apparatus according to claim 1 or 2, characterised in that the frictional forces means includes a dual slope gain amplifier (39) coupled to receive the motor speed signals and coupled to provide signals representative of frictional forces experienced by the servomotor to motor speed means. Apparatus according to claim 3, characterised in that the gain characteristics of the dual slope gain amplifier (39) are selected to hold the motor speed signals near zero until torque signals exceed the signals representative of frictional forces, thereby simulating breakout points of the servomotor. Apparatus according to claim 4, characterised in that the gain of the dual slope gain amplifier (39) is further selected to provide uniform gain for simulated conditions above breakout points. Apparatus according to claim 5, characterised in that the first and second torque signals are coupled to non-inverting input terminals of the motor speed means (37) and the signals representative of frictional forces and the external torque signals are coupled to inverting input terminals of the motor speed means, Apparatus according to claim 5 or 6, characterised in that the external load simulator provides signals representative of loads experienced by an aircraft autopilot under specified aircraft operating conditions. Apparatus according to any of the preceding claims, characterised in that the back emf means includes first and second amplifiers (15,17), each having an output terminal coupled through a corresponding resistor (11,13) and inductance (7;9) of the resistance and inductance means and to a corresponding terminal of the input means, and in that the torque means includes third and fourth amplifiers (29;31) each respectively responsive to current flowing through first and second resistors (11,13) of the resistance means, output signals from the third and fourth amplifiers being coupled to a differential amplifier (27) having an output terminal whereat said predetermined combination of said first and second torque signals is generated.

Inventors: EBBINGA, THEODORE C., JACKSON, JOSEPH W.
Applicants: HONEYWELL INC.
Application year: 1987
Main classification: G06G7
IPC codes: H02P29, G05B17, G06G7