CLOSED SWITCHBOARD

Abstract: A unit frame (5) carries breakers and relays, etc. and can be moved onto or from a shelf in a main frame (1). A contractor frame (9) carries power supply contactors (7) and a load contactor (8) for contacting busbars (10) and a load contact (11). The frame (9) can be moved relative to the unit frame in contact make and break directions. A lever linkage (16) converts movement of a control handle (18) at the front of the unit frame to contactor frame movement in contact make or break directions and includes control elements for moving contactors to connection, circuit breaking or other positions.

Description: The present invention relates to an enclosed switchboard such as a motor control unit. [BACKGROUND OF THE INVENTION] For enclosed switchboards such as motor control units in general a box-like panel frame is divided by shelves into a plural number of compartments, each compartment accommodating a pullout control unit. The control unit is of such a circuit configuration that various pieces of control equipments including a circuit breaker, an electromagnetic switch, and a control relay are placed on a common frame to provide a desired control function. The main circuit, or occasionally the control circuit thereof is so constructed so as to automatically connect to and disconnect from the corresponding circuit on the panel frame side by the put-in and pullout operations. Contacts are so arranged on the rear of the control unit that putting in the control unit brings a power contact into connection with a bus bar (generally vertical bus bar) arranged on the panel frame of the switchboard, through which power is supplied to each on-board piece of equipment. This also brings a load contact into connection with a load side terminal, thereby supplying the load side with power switched on and off by way of the control unit. The enclosed switchboard provided with such a drawer type control units is so designed that the front door of the panel frame can be closed only with the units in their retracted positions. Meanwhile, in the test and disconnected positions with the contacts drawn out of the bus bars the control units are projected from the front of the panel frame, preventing to close the door. In the conventional switchboard described above the door can not be closed in the disconnected and test positions except in the connected position, necessitating the door to be left open while checking the interior and testing or in the disconnected state. However, leaving the door open impairs the enclosed function of the switchboard, allowing for electric shock and other dangers due to the emission of arcs and substances included out of the switchboard in case of accidents. It may also block the passage and hamper operators from going through, sometimes causing injuries or damages due to accidental bumping. For these reasons, when no control unit need be placed in the connected position for a long time, it is removed and kept separately so as to allow the door of the switchboard to be closed to maintain its enclosed function and keep the passage open. Taking into account the above background, the purpose of the present invention is to provide an enclosed switchboard in which the door can be closed in the disconnected and test positions of the control units thereof as well as in its connected position. [DISCLOSURE OF THE INVENTION] In accordance with the present invention this purpose is achieved by an enclosed switchboard according to claim 1. Thus the enclosed switchboard has an equipment mounting unit frame which can be drawn out and retracted along a shelf fitted to a panel frame, a contact frame fitted with a power contact connectable and disconnectable from the bus bar wired in said panel frame and a load contact connectable and disconnectable from a load side terminal, said contact frame being so installed so as to travel towards and from said unit frame, a lever linking mechanism incorporated in said unit frame for converting the turning motion of an operating handle situated at the front thereof to the traveling motion towards and from the unit frame, said linking mechanism being provided with a mechanism limiting the positions of the contact frame which correspond to the positions of said contacts when connected to and disconnected from the bus bar and the load side terminal, said limiting mechanism being provided with a different mechanism for releasing the limited state to provide the operable state by the limit releasing operation prior to operating said handle in each limited position as well as releasing the operable state by said operating handle in each limited position to return back to the limited state, and wherein positions and dimensions of the parts are set in such a way that the unit frame, the contact mounting frame, and the lever linking mechanism may not obstruct closing of the front door of the panel frame in any of said positions. Preferably the unit frame is mounted on a shelf, which has a circuit breaker, a molded case circuit breaker, an electromagnetic switch, an auxiliary relay, a fuse, an ground fault relay, and a timer on board. The unit frame has a contact frame provided with a power connecting contact and a load connecting contact so set on the rear that the frame can travel in the connecting and disconnecting directions of said contacts, e.g., lengthwise. The contact frame is so constructed that the operation of the handle at the front of the unit frame permits the contact frame to travel between the disconnected, test, and connected positions. The positions and dimensions of the parts are so designed that, even while the contact frame is in the disconnected or test position, the parts are not projected largely toward the front, thereby contributing to close smoothly the front door of the panel frame. Thus, the front door of the panel frame may be closed even when the contacts are in the disconnected or test position from the bus bar or load terminal arranged in the panel frame. [BRIEF DESCRIPTION OF DRAWINGS] Fig. 1 is a cross sectional plan of an enclosed switchboard showing an embodiment of the present invention; Fig. 2 is a front view of the primary part thereof; Fig. 3 is an explanatory view showing the engaging relation between the hook and the lock pin; Fig. 4 is a perspective view of the operating handle; Figs. 5 and 6 are plans showing the respective states of the contact unit in the test and connected positions; Fig. 7 is a detailed front view of the name-plate; and Fig. 8 is an explanatory view showing the relation between the operating rod and the stopper. [DESCRIPTION OF THE PREFERRED EMBODIMENT] The following detailed description deals with the preferred embodiments of the present invention illustrated in the drawings attached. Fig. 1 is a cross sectional plan of a switchboard of the present invention accommodating a unit frame and a contact frame, and Fig. 2 is a partial front view thereof. In the drawings the numeral 1 indicates a panel frame constituting the boxlike body of the switchboard, the numeral 2 indicates shelves fixed to said panel frame, and the numerals 3 and 4 are doors. Said shelf 2 is fitted with guide frames 2a. The unit frame 5 provided with various pieces of equipment is inserted and placed along said guide frames 2a from the front of the panel frame 1. The numeral 6 is a roller fitted to permit the loading of the unit frame 5 with a light force. The unit frame 5 has a contact mounting frame 9 equipped with a power contact 7 and a load contact 8 so mounted on the rear as to travel in the connecting and disconnecting directions of said contacts 7 and 8 or lengthwise in relation to said unit frame 5. The contacts 7 and 8 are wired using wires (not shown) with the on-board pieces of equipment of the unit frame 5. The panel frame 1 has a bus bar 10 of such as a 3-phase 4-wire system and a load-side terminal 11 to which said power contact 7 and said load contact 8 are to be connected respectively. Said shelf 2 has lock pins 12 so embedded in two portions that, when the unit frame 5 is inserted along the shelf 2, a pin 12 is engaged with a groove 13b on the front side (clockwise) of a hook 13 pivotally mounted at the middle to the unit frame 5 by an axis 13a to prevent the frame 5 from slipping out. The numeral 14 indicates a spring for energizing the hook 13 clockwise to maintain the engagement and 13c is a lever for releasing the engagement. As shown in Fig. 3, the hook 13 has a projection 13d, a concave 13e, and a straight portion 13f formed on the back, which act on an actuator 24 sticked onto the contact mounting frame 9. When the contact mounting frame 9 is disconnected from the unit frame, as shown in Fig. 3(a), the actuator 24 forces the projection 13c against the energizing force of the spring 14, causing the hook 13 to slightly pivot around the axis 13a and thereby withdraw a little from the lock pin 12. Retracting the unit frame 5 together with the contact mounting frame 9 along the shelf 2 causes the lock pin 12 shown in a broken line in Fig. 3(a) to come into contact with the cam surface 13g of the hook 13, to move the hook 13 slightly inclined left, and finally engage with the groove 13b thereof as shown in a continuous line. The unit frame 5 can be smoothly removed from the shelf 5 by pulling the frame 5 with the release lever 13c pressed by hand to the state shown in the chain dotted line, which releases the engagement between the lock pin 12 and the hook 13. When the contact mounting frame 9 is in the test or connected position in relation to the unit frame 5, the possible retraction of the unit frame 5 along the shelf 2 will lead to the direct connection of the contacts to the power source, which could prove to be a danger. Pulling out the shelf 2 from the unit frame 5 in the test or connected position is also dangerous. Therefore, the construction should be such that, when the contact frame 9 is in the test and connected positions in relation to the unit frame 5, as shown in Fig. 3(b), the actuator 24 is in contact with the straight portion 13f of the hook 13 on the back. In the figure the actuator 24 is shown in the test position by the continuous line, and in the connected position by the chain dotted line. While the contact mounting frame 9 is positioned in such a relation with the unit frame, the hook 13 cannot be pivoted by the actuator 24, thus enabling said hook 13 to prevent the lock pin 12 fixed on the shelf 2 from being engaged or disengaged. Accordingly, in the state shown in Fig. 3(b) this prevents the unit frame 5 from being placed on the shelf 2 as well as preventing the unit frame 5 mounted from being removed in spite of the pressure of the release lever 13c. In this way the loading and release of the unit frame is allowed only in the disconnected position of the contacts, making contributions to improvement in safety. The unit frame 5 is fitted with an interlocking arm 16 pivotally mounted around an interlocking arm pivot 15 embedded in said unit frame 5 for driving the contacts, while the contact mounting frame 9 is provided with a driving shaft 17, which is inserted in a slot 16a provided at the edge of the interlocking arm 16 for floatable engagement therein. An operating rod 19 is fixed at the bottom of the interlocking arm 16 for engaging with the operating handle 18 which moves the contact mounting frame 9 to its test and connected positions, with the edge of the operating rod 19 facing the slot 5b opened in a grip frame 5a at the front of the unit frame 5. The operating rod 19 contains a lock collar 21, pressurized forward by a spring 20, having a guide hole 21a in the center thereof in which the edge of the operating handle 18 shown in Fig. 4 is inserted. The operating handle 18 consists of the inserted edge 18a, a collar 18b, an extra small portion 18c and a grip 18d, the grip 18d being applied with a rubber coating, the inserted edge 18a having a diameter larger than the width of the slot 5b of the grip frame 5a shown in Fig. 2 and smaller than the diameters of notches 5b-1, 5b-2, and 5b-3, the diameter of the extra small portion 18c being smaller than the width of the slot hole 5b, and the diameter of the collar 18b being larger than that of the guide hole 21a of the lock collar 21, larger than the width of the slot 5b of the grip frame 5a, and smaller than the diameters of the notches 5b-1, 5b-2, and 5b-3. This prevents the operating handle 18 form being inserted in the lock collar 21 in any other position of the slot 5b than notches 5b-1, 5b-2, and 5b-3, and permits the handle 18 to be released only at the notches 5b-1, 5b-2, and 5b-3 on the slot 5b once the handle 18 has been inserted in the lock collar 21. At the notches 5b-1, 5b-2, and 5b-3 the energizing force of the spring 20 causes the edge of the lock collar 21 to project slightly forward therefrom. The lock collar 21 has the edge of a diameter slightly smaller than those of the notches 5b-1, 5b-2, and 5b-3, thereby permitting the collar when projected as mentioned above to engage with the notches and lock. Thus, turning the operating handle 18, the edge thereof being inserted in the lock collar 21, clockwise in the drawing moves the contact unit 9 to its test and connected positions. Referring to Fig. 2 the three notches of a larger diameter 5b-1, 5b-2, and 5b-3 of the slot 5b indicate the disconnected, test, and connected positions respectively, only in which positions the edge of the operating handle 18 can be inserted therein and removed therefrom. At the notch 5b-2 corresponding to the middle test position are provided checking position stoppers 22 and 23 which oscillate to make way for the operating handle when traveling from the other notches 5b-1 and 5b-3, and block its traveling from the notch 5b-2, and thereby prevent the handle 18 from inadvertently shifting from its test position to its disconnected or connected position as well as from traveling directly to the connected position when any attempt is made to shift the handle from the disconnected position to the test position. The operation of the handle 18 is achieved by pushing a protruded piece 22a of the stopper 22 or 23a of the stopper 23 raise the other end, thus allowing the handle 18 to move freely. In the drawing the numeral 25 indicates a contact position indicating name-plate which shows the position of the contact operating mechanism or interlocking arm 16 and the contact position, whose details are shown in Fig. 7. In addition, stoppers 5c and 5d (See Fig. 8.) are provided on the grip frame 5a to bring the operating rod 19 to a halt when the operating rod 19 gets actuated at the ends of the slot 5b and the edge of the operating rod 19 has reached the notch 5b-1 or 5b-3. These stoppers 5c and 5d are so arranged as to contact with the trapezoidal head formed at the edge of the operating rod 19, the slant side of said trapezoidal head being so designed as to contact with the stoppers 5c and 5d nearly at a right angle thereto. Figs. 5 and 6 respectively show the states where the contact mounting frame 9 traveled to its test and connected positions by way of the operating handle 18. In the test position as shown in Fig. 5, the power contact 7 is in contact with the bus bar 10 to supply power to the on board equipment of the unit frame 5, while the load contact 8 is in such a position as to keep out of contact with the load side terminal 11 affording enough space for disconnection, thereby providing the power supply to the equipment to be subjected to the test without any supply to the loads. In the connected position shown in Fig. 6, both the power contact 7 and the load contact 8 are connected to the bus bar 10 and the load side terminal 11 respectively, which is the normal operating state. In this way, the panel frame 1 in the present invention can accommodate the unit frame 5 in a fixed position where the door 3 can be closed and the contact mounting frame 9 can be operated to the disconnected, test, and connected positions. As described above, in the present invention the contact frame fitted with contacts is so designed as to travel toward and from the unit frame with the equipment on board, thereby permitting the operation of the contacts to their disconnected, test, and connected positions with the unit frame loaded in place in the panel frame. Thus, the front door of the panel frame can be closed in the test and disconnected positions, thereby preventing an electric shock while running and the emission of arcs and substances from out of the panel in case of accidents, and avoiding dangers of injuries and damages due to collision because of the open door blocking the passage, which consequently provides a safe switchboard. Furthermore, the closure of the door in the test and disconnected positions eliminates the need of removing and keeping the unit separately. [INDUSTRIAL FEASIBILITY] The present invention can be utilized in the field of manufacturing transmission and distribution equipment.

Claims: An enclosed switchboard including an equipment mounting unit frame (5) which can be drawn out and retracted along a shelf (2) fitted to a panel frame (1), a contact frame (9) provided with a power contact (7) connectable and disconnectable from a bus bar (10) arranged in said panel frame and a load contact (8) connectable and disconnectable from a load side terminal (11), said contact frame (9) being so installed so as to travel towards and from said unit frame (5), characterized by a lever linking mechanism (16, 19) incorporated in said unit frame (5) for converting the turning motion of an operating handle (18) situated at the front thereof to the traveling motion towards and from said unit frame (5), said linking mechanism being provided with a mechanism (12, 13, 22, 23, 24) limiting the positions of the contact frame (9) which correspond to the positions of said contacts when connected to and disconnected from the bus bar and the load side terminal, said limiting mechanism being provided with a different mechanism (13c) for releasing the limited state to the operable state by the limit releasing operation prior to the operation of said operating handle in each limited position as well as releasing the operable state by said operating handle (18) in each limited position to return back to the limited state, wherein positions and dimensions of the parts are set in such a way that the unit frame (5), the contact frame (9), and lever linking mechanism may not obstruct closing the front door of the panel frame (1) in any of said positions. An enclosed switchboard according to claim 1, wherein said unit frame (5) is kept in a fixed position to the front door of the panel frame whether the contact frame (9) maybe in the connected or disconnected position.

Inventors: MAKI, KAZUYOSHI TOGAMI ELECTRIC MFG, CO., LTD., OTSUBO, MASAYUKI TOGAMI ELECTRIC MFG, CO., LTD., UCHIDA, SHIZUTAKA TOGOMI ELECTRIC MFG, CO., LTD.
Applicants: TOGAMI ELECTRIC MFG, CO., LTD.
Application year: 1987
Main classification: H02B11
IPC codes: H02B11, H02B3