THERMAL PRINTING SYSTEM

Abstract: A system and method are disclosed for automatically detecting any change in average printhead resistance due to continued usage of the printhead and for automatically cor­ recting for such resistance change in order to maintain con­ stant printing energy. In a preferred embodiment a voltage regulator (49) is turned off during a test mode of operation to ­ test or measure each of the thermal elements in a thermal printhead (11) by allowing constant current to flow sequen­ tially through the thermal elements (R₁-R N ) thereby develop­ ing a sense voltage which has an amplitude proportional to the resistance of the element being measured. The sense voltages for the elements (R₁-R N ) are sequentially converted into digital signals by an analog-to-digital converter (63), sum­ med together and averaged in order to develop an average printhead resistance. Each subsequent average printhead re­ sistance is compared against the inital average printhead resistance to determine whether a change in average print­ head resistance has occurred. In response to a change in average printhead resistance, a processor (25) maintains con­ stant printing energy during a printing mode of operation by changing the pulse width of the printing pulse and/or by changing the head voltage accordingly.

Description: This invention relates to thermal printing systems of the kind including an array of thermal printing elements for thermally printing characters, voltage supply means adapted to provide a printing voltage to said thermal printing elements, and control means adapted to apply character data signals to said thermal printing elements during a first mode of operation, to apply test data signals to said thermal printing elements during a second mode of operation, and to provide a timing control signal adapted to control the operational time of said thermal printing elements. The invention also relates to a method of controlling the operation of a thermal printer. Thermal printing systems of the kind specified have the disadvantage that, with extended usage, the print quality of the printing produced by the thermal printer tends to change. Such change, in particular a fading of the print density, is undesirable. A thermal printing system of the kind specified is known from U.S. Patent Specification No. 4,500,893. According to the known system, in a printing mode, a thermal printing device prints by selectively supplying a current to a plurality of heat generating elements in accordance with printing data. In a check mode, the thermal printing device sequentially supplies a check current to the heat generating elements through a light-emitting diode and a current limiting resistor. If a thermal printing element resistor is damaged or cut off such that no current flows therethrough, an associated LED stops emitting light, thereby enabling the provision of a signal which causes the next printing cycle to be inhibited. The existence of a defective resistor is confirmed by visually observing the off state of a LED. From JP-A-60 2385, there is known a method and apparatus for thermal printing which provides compensation for the nonuniform heating of heat generating resistors caused by their unequal resistance values. Such compensation is effected by measuring the resistance values of the individual heat generating resistors and calculating the quantities of electrical power to be supplied to respective heat generating resistors to cause then, to generate the same quantity of heat irrespective of the difference in the resistance values of the heat generating resistors. For this purpose, each time the system power source is turned on the resistance value of each heat generating resistor is calculated and stored, and electrical power calculated on the basis of the stored contents is supplied when driving each heat generating resistor. It is an object of the present invention to provide a thermal printing system of the kind specified, wherein a substantially consistent print quality can be maintained. Therefore, according to the present invention, there is provided a thermal printing system of the kind specified, including sensing means adapted, in response to the application of said test data signals to said thermal printing elements, to develop measurement signals representing the respective resistances of said thermal printing elements, characterized by processing means, responsive to said measurement signals to develop an average value representative of the average resistance of said thermal printing elements during each second mode of operation, and to compare a stored initial average value with each subsequent average value to develop a correction signal representative of the change in average value from the initial average value during each subsequent second mode of operation, said correction signal being adapted to adjust the width of said timing control signal when the average resistance value is less than the initial average resistance value, and to adjust the amplitude of said printing voltage when the average resistance value is greater than the initial average resistance value, thereby controlling the operation of said thermal printing elements so as to maintain a consistent print quality of printed characters during any first mode of operation. According to another aspect of the present invention, there is provided a method of controlling the operation of a thermal printer including a plurality of thermal printing elements, including the steps of providing character data during a first mode of operation, and test data during a second mode of operation, selectively applying driving pulses corresponding to the character data to thermal elements of the thermal printer during each first mode of operation and driving pulses corresponding to the test data to the thermal elements during each second mode of operation; applying a printing voltage to the thermal elements during each first mode of operation to enable the thermal elements to print characters in accordance with character data; preventing the printing voltage from being applied to the thermal elements during each second mode of operation; and selectively developing measurement signals representative of the respective resistances of the thermal elements during each second mode of operation, characterized by the steps of: generating an average value representative of the average resistance of the thermal elements during each second mode of operation; comparing a stored initial average value against each subsequent average value to develop a correction signal representative of the change in average value during each subsequent second mode of operation; and utilizing the correction signal to change the pulse width of each of the driving pulses when the subsequent average value is less than the initial average value and change the amplitude of the printing voltage when the subsequent average value is greater than the initial average value, thereby enabling the thermal printer to maintain a consistent print quality of printed characters during any given first mode of operation. One embodiment of the present invention will now be described by way of example, with reference to the accompanying drawings, in which:- Fig. 1 is a schematic block diagram of a prior art or conventional thermal line printer; Fig. 2 shows a plot of percent change in resistance of a representative one of the printhead elements of Fig. 1, versus the number of times that that printhead element has been pulsed; Fig. 3 shows a plot of printing image density versus the pulse width of the T BURN pulse; Fig. 4 shows the relationship between printing power versus the pulse width of the T BURN pulse to obtain constant printing image density; Fig. 5 is a schematic block diagram of a preferred embodiment of the invention; and Fig. 6 is a schematic block diagram of the processor of Fig. 5. Although the compensation or correction techniques for the thermal printer of this invention will be described in relation to its application in a thermal line printer, it should be realized that the techniques of the invention could be utilized in other applications. For example, the compensation techniques of the invention can also be utilized in a serial thermal printhead. Referring now to the drawings, Fig. 1 discloses an example of a prior art thermal line printer 9. In the thermal line printer 9 of Fig. 1, thermal printhead or thermal resistive elements or heater elements R₁-R N are positioned in line on an insulated ceramic or glass substrate (not shown) of a thermal printhead 11. As shown in Fig. 1, upper terminals of the elements R₁-R N are commonly connected to a positive voltage source (not shown) via a +V HEAD line 13, while lower terminals of the elements R₁-R N are respectively connected to the collectors of NPN driver transistors Q₁-Q N , whose emitters are grounded. These transistors Q₁-Q N are selectively turned on (to be explained) by high or l state signals applied to their bases in order to ground preselected ones of the lower terminals of associated ones of the elements R₁-R N to thermally print a dot line of information. Each of the transistors Q₁-Q N that is turned on allows current to flow through its associated one of the thermal resistive elements R₁-R N for the length of time T BURN that that transistor is turned on. The resulting I²Rt energy (typically 2-3 millijoules per element) causes heat transfer to either a donor thermal transfer ribbon (not shown) to affect ink transfer to plain paper or causes a recipient thermal paper (not shown), when used, to develop. In the operation of the thermal line printer of Fig. 1, a stream of serial data of N (binary) bits in length is shifted into a shift register 15 by CLOCK pulses until N bits are stored in the register 15. This shift register 15 is comprised of a sequence of N flip-flops (not shown) which are all reset to 0 state outputs by a RESET pulse before the stream of N bits of serial data is stored therein. These N bits of data in register 15 represent the next line of data that is to be thermally printed. The N bits of data stored in register 15 are supplied in parallel over lines S₁-S N to associated inputs of latch 17. When the N bits stored in the register 15 have, stabilized, a LATCH signal enables latch 17 to simultaneously store in parallel the N bits of data from register 15. Once the N bits of data from register 15 are stored in latch 17, another line of N bits of serial data can be sequentially clocked into shift register 15. The N bits of data stored in latch 17 are respectively applied in parallel over lines L₁-L N to first inputs of AND gates G₁-G N . These N bits of data determine which ones of the thermal resistive elements R₁-R N will be activated when a high T BURN pulse is commonly applied to second inputs of the AND gates G₁-G N . More specifically, only those of the lines L₁-L N that are high (logical 1) will activate their associated ones of the elements R₁-R N to thermally print when the T BURN pulse is high. For example, if the binary bit on line L₃ is high, it will be ANDed in AND gate G₃ with the common T BURN pulse and turn on transistor Q₃, causing current to flow through thermal resistive element R₃ for the length of time, t, controlled by the width of the T BURN pulse. The resulting I²Rt energy dissipated by element R₃ causes a dot to be thermally printed at that R₃ location on the recording medium or document being utilized. A major problem with the prior art thermal line printer of Fig. 1 is that the resistances of the thermal printhead elements R₁-R N tend to change in value as a function of the number of times electrical current is passed through them, generally due to thermal oxidation of the resistor layer. Fig. 2 shows a typical plot of percent (%) change in resistance of a representative one of the printhead elements R₁-R N , or Δ R/R% drift, versus the number of times that the printhead element has been pulsed, starting after 1 X 10⁵ pulses have been previously applied to that element. Note that as the number of pulses increases, the thermal printhead resistance can decrease in value by about 12.5% after 3 x 10⁷ pulses and then start to rapidly increase in value. Returning now to Fig. 1, it should be noted that the illustrated prior art thermal line printer 9 is an "open loop" arrangement, with the common +V HEAD voltage being fixed in amplitude and the common T BURN pulse being fixed in duration. That is, throughout the life of the printhead 11 the values of +V HEAD and T BURN remain constant. For any given one of the printhead elements R1-RN: and where R = resistance of that given element, P = watts dissipated by that given element, E = energy (in millijoules) emitted by that given element, and T BURN = time in milliseconds that electrical current is passed through that given element. Thus, during the life of the printhead 11 of Fig. 1, as the resistance of a given one of the elements R₁-R N changes (as shown in Fig. 2), the power dissipated by that given element and the energy emitted by that given element will also change, respectively following the inverse relationships shown in equations (1) and (2) above. For example, during the later part of the life of the printhead 11, as the resistance of that given element is increasing (as shown in Fig. 2) the energy emitted by that given element should be decreasing proportionately. Fig. 3 shows a plot of the printing image optical density, OD, of a printed image (not shown), as measured by a densitometer (not shown), versus the pulse width in milliseconds (ms) of the T BURN pulse that is applied to the printhead elements R₁-R N . The term "OD" can be defined as the degree of contrast between white paper and the print on that white paper (i.e., darkness of print). Note that as the pulse width of T BURN is increased, the optical density of the printed image becomes greater, as might be expected from equation (2). Fig. 4 shows the relationship between printing power (watts per dot) and the pulse width in milliseconds of the T BURN pulse in order to obtain constant printing image density. Three different plots 19, 21 and 23 of printing power versus T BURN are shown for obtaining constant printing image optical densities of 1.2, 1.0 and 0.8, respectively. Using the data contained in the plots 19, 21 and 23, it can be seen that, for a fixed T BURN pulse having an exemplary pulse width of 2.0 milliseconds, the printing image density decreases as the printing power decreases. For example, when the printing power decreases from 0.5 watts/dot to approximately 0.37 watts/dot, the printing image optical density decreases from 1.2 (on plot 19) to 0.8 (on plot 23). Such a decrease in printing power would occur with an increase in resistance, as indicated in equation (1). A decrease in printing image optical density, caused by a decrease in printing power, is very undesirable in those situations where quality print is wanted at all times and print "fading" cannot be tolerated. Referring now to Fig. 5, a preferred embodiment of the closed loop thermal printer of the invention is disclosed for minimizing the problems discussed in relation to the conventional thermal printer of Fig. 1. The thermal printer of Fig. 5 provides for the automatic calculation of the average element resistance and the automatic control of the burn time duration and/or head voltage amplitude, as discussed below. For purposes of this description, the thermal printer of Fig. 5 includes the shift register 15, lines S₁-S N , latch 17, lines L₁-L N , AND gates G₁-G N , lines C₁-C N , driver transistors Q₁-Q N , thermal printhead 11 (with thermal resistive or heater elements R₁-R N ) and the +V HEAD line 13 of Fig. 1. These above-identified structural elements of Fig. 5 are similar in structure, structural interconnection and operation to those of the correspondingly numbered structural elements described in relation to Fig. 1 and, hence, require no further description. The system of Fig. 5 includes a processor 25, which is shown in more detail in Fig. 6, for selectively controlling the operation of the system. The processor 25 can be a computer, microprocessor or any other suitable computing device. For purposes of this description, the processor 25 is an 8051 microprocessor manufactured by Intel Corporation, Santa Clara, California. As shown in Fig. 6, the microprocessor or processor 25 includes a first register 27, a second register 29, a read only memory (ROM) 31 which stores the software program to be performed, a random access memory (RAM) 33 for temporarily storing data, and an arithmetic logic unit (ALU) 35, controlled by the software program in the ROM 31, for performing arithmetic operations and generating signals to control the operations of the processor 25. In addition, the processor 25 includes additional circuits, such as a program counter 37 controlled by the ALU 35 for accessing the main program and various subroutines in the ROM 31, an accumulator 39, a counter 41, a lookup table pointer 43, port buffers 45 and a timing circuit 46 to develop a system CLOCK and other internal timing signals (not shown) for the processor 25. The system of Fig. 5 has two phases of operation. In the first phase of operation, the thermal resistive elements R₁-R N are automatically periodically measured to determine an average printhead resistance which is compared with an initially calculated average printhead resistance. In the second mode of operation any change in average printhead resistance is compensated for to maintain a substantially constant printing energy by automatically controlling the duration of T BURN and/or the amplitude of V HEAD as an inverse function of the extent of the change in the average printhead resistance. These two phases of operation will now be discussed. AVERAGE PRINTHEAD RESISTANCE COMPUTATION Initially (prior to the initial time that the printhead 11 is put in service), the processor 25 applies an OFF signal to ON/OFF line 47 to turn off a voltage regulator 49, thus preventing the voltage regulator 49 from applying a +20V regulated voltage to the V HEAD line 13 and to the thermal printhead resistive elements R₁-R N . The turning off of the voltage regulator 49 forward biases a diode 51, which has its cathode coupled to the V HEAD line 13 and its anode coupled through two parallel-connected field effect current regulator diodes 53 and 55 to a +5V potential. The diode 51 may be, for example, a germanium diode. Preferably, the diodes 53 and 55 are 1N5314 field effect current regulator diodes manufactured by Motorola, Inc., with each diode having a nominal constant current of 5 milliamperes (ma). Thus, the parallel combination of diodes 53 and 55 can produce a total constant current of 10 ma. With diode 51 forward biased, the 10 ma of constant current from current regulator diodes 53 and 55 flows through the diode 51 and through a selected one of the thermal elements R₁-R N and its associated one of the driver transistors Q₁-Q N to ground. Any given one of the thermal resistive elements R₁-R N can be controllably selected by selectively enabling its associated one of the driver transistors Q₁-Q N . For measurement purposes, only one of the thermal printhead elements R₁-R N is activated or turned on at any given time. This is accomplished by the processor 25 outputting serial data onto a SERIAL DATA line 57 and associated clock pulses onto a CLOCK line 59. The serial data contains only one "1" state bit which is associated in position within the serial data to the position of the element in the printhead 11 that is to be measured, with the remaining N-1 bits in the serial data being "0" state bits. The serial data containing only one "1" state bit is clocked from the line 57 into the shift register 15 by means of the clock pulses on line 59. The position of this "1" state bit in the serial data in register 15 corresponds to the position of the element in the printhead that is to be tested. This "1" state bit in the register 15 is latched into latch 17 by a LATCH pulse. That latched "1" state bit, which is now at an associated one of the outputs L₁-L N of latch 17, is then used to enable the associated one of AND gates G₁-G N , at the time of a T BURN pulse from the processor 25, to activate the desired one of the elements R₁-R N by turning on the associated one of the transistors Q₁-Q N . For example, if element R₁ is to be measured, only the last bit clocked into the register 15 would be a "1" state bit. This "1" state bit would be applied via line S₁ to latch 17 and latched therein by a LATCH pulse. This "1" state bit in latch 17 would be applied via line L₁ to enable AND gate G₁ at the time of the T BURN pulse to turn on transistor Q₁ and thereby activate element R₁ to be measured. It will be recalled that, when diode 51 is forward biased, the 10 ma of constant current from the current regulator diodes 53 and 55 flows through the diode 51 and through the selected one of the thermal elements R₁-R N and its associated one of the driver transistors Q₁-Q N to ground. This 10 ma of constant current causes a voltage, V SENSE , to be developed at the junction 61 of the diode 51 and the parallel-connected diodes 53 and 55. The amplitude of V SENSE is substantially dependent upon the amplitude of the voltage drop across the selected one of the elements R₁-R N , which in turn is dependent upon the resistance of the selected one of the elements R₁-R N . More specifically, the amplitude of V SENSE can be determined by the equation V SENSE = (0.01A) . R TPH + V D51 + V QTPH (3) where 0.01A = 10 ma R TPH = resistance of whichever thermal printhead element has been selected for measurement V D51 = voltage drop across the germanium diode 51 (typically 0.2 to 0.3V) V QTPH = voltage drop across whichever saturated driver transistor is turned on by the "1" state bit (typically 0.2V) Thus, an initial reference V SENSE value can be determined for each of the thermal elements R₁-R N in the thermal printhead 11. Each initial reference V SENSE value is sequentially digitised by an analog-to-digital converter (A/D Conv.) 63 before being applied to the processor 25. These initial reference V SENSE values effectively correspond to the respective initial resistances of the thermal elements R₁-R N . The sequence of initial reference V SENSE values are applied through port buffers 45 (Fig. 6) and operated on by accumulator 39 (Fig. 6). Once all of the initial reference V SENSE values for the elements R₁-R N , have been stored, the total accumulated value or sum is divided in the ALU 35 by the quantity N from the ROM 31 to derive an initial average resistance value for the N elements R₁-R N in the printhead 11. This initial average resistance value is then stored in the RAM 33 of the processor 25. It should be noted that the processor 25 is preferably operated with a battery backup (not shown) to prevent the loss of the initial average resistance value and other data in power down situations. In an alternative arrangement, the initial average resistance value could be stored in an off-board RAM (not shown) which has a battery backup. Such battery backup arrangements are well known to those skilled in the art and, hence, require no further explanation. After the thermal printhead 11 is put into operation or service, the resistances of the elements R₁-R N change with time of operation. As a consequence, a new average resistance value for the printhead elements R₁-R N is periodically determined and then stored temporarily in the first register 27 (Fig. 6). A new average resistance value from the register 27 (Fig. 6) is compared in the ALU 35 (Fig. 6) with the initial average resistance value from the RAM 33 to determine the change from the initial average resistance value of the elements R₁-R N . It is the change in these average resistance values that will be used to determine the corresponding change in the pulse width of T BURN and/or the amplitude of V HEAD . It should be noted at this time that, in an alternative arrangement, the printhead elements R₁-R N could be divided into a plurality of groups of elements of, for example, 2 or 3 elements per group for measurement purposes. The effective resistance values of the plurality of groups would be respectively measured and summed with each other, before an average resistance value for the printhead 11 is determined. However, such a grouping arrangement would not work if each of the groups were so large in size that each measurement of a group would yield results too low to monitor changes. For example, to take the extreme case of only one group, if all of the elements R₁-R N were turned on simultaneously to determine an average value, the current through each of the elements R₁-R N would be too low and, hence, V SENSE would be too low to monitor changes. It should be noted that if, during the course of measuring the individual resistances of the elements R₁-R N , it is determined that one of the elements has failed (by having a resistance that is 15 percent greater than its initial resistance value), then the resistance value of that failed element will not be included in the determination of a new average resistance value R NEW and the total number of elements, N, used in the calculation will be decreased by one. CORRECTION MODE TO MAINTAIN CONSTANT PRINTING POWER Once a change in average resistance to a new value, R NEW , is determined by the ALU 35 (Fig. 6), in order to maintain E (energy emitted by a given one of the elements R₁-R N ) constant a correction can be made to V HEAD , as given by the equation where T BURN is held constant, or a correction can be made to T BURN , as given by the equation where V HEAD is held constant. In a similar manner, both V HEAD and T BURN can be changed to achieve a constant value of E. However, when printing speed is important it is more advantageous to only change T BURN when R NEW is less than the initial average resistance value and to only change V HEAD when R NEW is greater than the initial average resistance value, since any increase in the pulse width of T BURN will definitely slow down a printing operation. 1. CORRECTION OF V HEAD Control of the head voltage, V HEAD , according to equation (4) may be accomplished by an 8-bit digital-to-analog (D/A) converter 65 coupled to a port (not shown) in the processor 25. The output of this D/A converter 65 can be a control voltage V D/A which is applied through a resistor R D to the inverting input of an operational amplifier 67. The inverting input of the amplifier 67 is also biased through a resistor R B by a reference bias voltage V BIAS . Thus, the serially-connected resistors R D and R B , which are connected between V D/A and V BIAS , form a voltage divider for controlling, as a function of the amplitude of V D/A , the amplitude of the control signal applied to the amplifier 67. A feedback resistor R F is connected between the output and inverting input of the amplifier 67. The output voltage, V OUT , of the amplifier 67 is applied to the voltage regulator 49 to control the amplitude of the voltage output, V HEAD , of the voltage regulator 49. V OUT is determined by the equation In operation, V BIAS is the dominant component to V OUT , with V D/A being the "fine tune" control voltage with 256 discrete levels (28). Thus, small changes in average printhead resistance can be compensated for by a 1 or 2 bit change in V D/A . 2. CORRECTION OF T BURN Control of the burn time, T BURN , to compensate for changes in the average element resistance, according to equation 5, can be easily accomplished by signal updates to the timing circuit 46 of the processor 25 to change the duty cycle of the T BURN pulse. More specifically, the burn time, T BURN (NEW), is computed according to equation (5). The value E in equation (5) is a constant value which is part of the program stored in the ROM 31 (Fig. 6). In an alternative arrangement, the value E could be stored in the RAM 33 (Fig. 6). The new average resistance value, R NEW , is calculated (as discussed above) and stored in the register 27 (Fig. 6). V HEAD ² is calculated in the processor 25 as a function of the amplitude of the digital signal applied from the processor 25 to the D/A converter 65 (Fig. 5), before being stored in the register 29 (Fig. 6). The ALU 35 (Fig. 6) develops a digital value representative of the time duration of the T BURN pulse by multiplying the value E from the ROM 31 by the value R NEW from the register 27 before dividing the resultant product of E and R NEW by the value V HEAD ² from the register 29. This digital value representative of the time duration of the T BURN pulse is stored in a timing register (not shown) in the timing circuit 46. Timing circuit 46 also includes a clock generator (not shown) and count down circuits (not shown) for supplying proper timing signals and clocks to the system of Fig. 5. The digital value stored in the tiring register of timing circuit 46 determines the duration of the T BURN pulse being applied from the timing circuit 46 to the gates G₁-G N (Fig. 5). The invention thus provides a closed loop system and method for automatically monitoring resistance changes found in commercial thermal printheads as a result of repeated use. The system then periodically calculates an average effective resistance value for the printhead elements. This average effective resistance value is used to compute a new printhead voltage setting and/or a new burn time, such that over the life of the thermal printhead the average energy pulse emitted from the printhead elements is constant. This will lead to consistent, repeatable print quality Without the fading "light print" problems which characterize conventional, open-loop control thermal printhead systems. In addition, a longer printhead life will result from maintaining a constant average energy pulse for the thermal printhead heating elements.

Claims: A thermal printing system, including an array (11) of thermal printing elements (R₁-R N ) for thermally printing characters, voltage supply means (49,13) adapted to provide a printing voltage to said thermal printing elements, control means (15,17,53,55) adapted to apply character data signals to said thermal printing elements (R₁-R N ) during a first mode of operation, to apply test data signals to said thermal printing elements (R₁-R N ) during a second mode of operation, and to provide a timing control signal (T BURN ) adapted to control the operational time of said thermal printing elements (R₁-R N ), and sensing means adapted, in response to the application of said test data signals to said thermal printing elements (R₁-R N ), to develop measurement signals representing the respective resistances of said thermal printing elements (R₁-R N ), characterized by processing means (25), responsive to said measurement signals to develop an average value representative of the average resistance of said thermal printing elements (R₁-R N ) during each second mode of operation, and to compare a stored initial average value with each subsequent average value to develop a correction signal representative of the change in average value from the initial average value during each subsequent second mode of operation, said correction signal being adapted to adjust the width of said timing control signal (T BURN ) when the average resistance value is less than the initial average resistance value, and to adjust the amplitude of said printing voltage when the average resistance value is greater than the initial average resistance value, thereby controlling the operation of said thermal printing elements (R₁-R N ) so as to maintain a consistent print quality of printed characters during any first mode of operation. A system according to claim 1, characterized in that said correction signal is in the form of a digital signal, in that digital-to-analog converter means (65) are provided, adapted to convert the digital signal to an analog correction signal, and in that amplifier means (67) are provided responsive to the analog correction signal to cause the amplitude of the printing voltage to be adjusted. A system according to claim 1 or claim 2, characterized in that said control means (15,17,53,55) includes constant current supply means (53,55), in that said voltage supply means (49,13) is adapted, during said second mode of operation to inhibit the provision of said printing voltage, and in that gating means (51) are provided, adapted in the absence of said printing voltage, to allow constant current to flow from said constant current supply means (53,55) through a selected thermal printing element (R₁-R N ), thereby providing a corresponding measurement signal. A system according to claim 3 characterized by analog-to-digital converter means (63) adapted to convert the measurement signals to digital form for application to said processing means (25). A method of controlling the operation of a thermal printer including a plurality of thermal printing elements (R₁-R N ), including the steps of providing character data during a first mode of operation, and test data during a second mode of operation, selectively applying driving pulses corresponding to the character data to thermal elements (R₁-R N ) of the thermal printer during each first mode of operation and driving pulses corresponding to the test data to the thermal elements during each second mode of operation; applying a printing voltage to the thermal elements (R₁-R N ) during each first mode of operation to enable the thermal elements (R₁-R N ) to print characters in accordance with character data; preventing the printing voltage from being applied to the thermal elements (R₁-R N ) during each second mode of operation; and selectively developing measurement signals representative of the respective resistances of the thermal elements (R₁-R N ) during each second mode of operation, characterized by the steps of: generating an average value representative of the average resistance of the thermal elements (R₁- R N ) during each second mode of operation; comparing a stored initial average value against each subsequent average value to develop a correction signal representative of the change in average value during each subsequent second mode of operation; and utilizing the correction signal to change the pulse width of each of the driving pulses when the subsequent average value is less than the initial average value and change the amplitude of the printing voltage when the subsequent average value is greater than the initial average value, thereby enabling the thermal printer to maintain a consistent print quality of printed characters during any given first mode of operation.

Inventors: BROOKS, RALF MAYNARD
Applicants: NCR CANADA LTD - NCR CANADA LTEE
Application year: 1986
Main classification: B41J2
IPC codes: H04N1, B41J2