Apparatus and method for measuring and controlling the compacting of agricultural materials

Abstract: In a bale case (20) of an agricultural baler, a reciprocating plunger (71) is connected by a connecting rod assembly (90) and a wrist pin (92) to a driving crankshaft (74). A tension adjusting system (60) is provided for adjusting the dimensions of a bale case (20). The tension adjusting system (60) is responsive to a signal produced by sensors which sense stress when a compactive force is applied by the plunger (71) to crop material in the bale case (20).

Description: The present invention relates generally to agricultural balers and in particular, to density control methods and apparatus for such balers. Agricultural balers have a bale case into which crop or silage material is introduced. The bale case, generally of a rectangular shape, is defined by rails which determine the height and width of the bale case. A plunger is reciprocably disposed in a forward portion of the bale case to form crop material into rectangular bales. These rectangular bales are pushed through a rearward portion of the bale case where they are bound in a conventional manner with suitable material such as twine before being discharged from the baler. In the baler art it is known that bale density may be controlled by changing the position of one or more of the rails defining the bale case. Numerous types of mechanisms have been provided for performing this function such as those shown in U.S. -A-4,125,071; 4,037,528; and 4,489,648. In various ones of these known mechanisms, tensioning systems comprising hydraulic cylinders are actuated to change the position of the bale case rails. Various prior art methods exist for controlling the actuation of the hydraulic cylinders and for thereby changing the position of the bale case rails in order to control the density of the material being baled therein. According to some prior art practices, mechanical sensors attempt to penetrate a forming bale and determine whether the hydraulic cylinders are to be either further pressurised or depressurised. According to another prior art practice disclosed in U.S. -A-2,763,201, 4,168,659 and 4,280,403, an attempt is made to keep the plunger operating at a constant compactive force regardless of variations in crop conditions by mechanically linking the plunger with a hydraulic pump. The linkage is effected according to US-A-4,168,659 and 4,280,403 in a manner whereby, with each compaction stroke of the piston, the pump routes additional pressure fluid to a hydraulic circuit and to the hydraulic cylinders until a sufficient pressure level is reached in the hydraulic circuit. Careful and critical calibrations are required with respect to the hydraulic circuit in order to accommodate such prior art devices for the handling of different types of baled materials or the baling of materials under changing conditions. According to US-A-2,763,201 the plunger element is mechanically linked with a hydraulic pump which draws a volume of hydraulic fluid from a cylinder operable to change the position of the bale case rails, the amount of fluid being determined by a moveable front face of the plunger element which controls the stroke of the pump. A fixed delivery pump delivers a fixed volume of hydraulic fluid to the cylinder, the difference between the fixed and variable volumes of fluid determining whether the cylinder will remain stationary or will be actuated to move the bale case rails towards or away from the bale case. This prior art arrangement equally requires careful and initial calibrations with respect to the hydraulic circuit for the handling of different types of crop material and/or the baling of materials under changing conditions. Also, the fixed and variable pumps are mounted within the plunger element, whereby access thereto is difficult and these components are exposed to dirt and/or moisture. Furthermore, the front face of the plunger element acts against a stop so that there is a limit to bale density control, and the load on the front face is not uniformly distributed thereover, whereby under and over adjustment of the control cylinder may arise. In view of the foregoing, it is an object of the present invention to provide a method and apparatus for accurately and effectively controlling the density of baled material. The present invention is defined in the appended claims and in a bale case of an agricultural baler, a reciprocating plunger is connected by a connecting rod assembly and a wrist pin to a driving crankshaft. A tension adjusting system is provided for adjusting the dimensions of a bale case. The tension adjusting system is responsive to an electrical signal produced by sensors which sense stress when a compactive force is applied by the plunger to crop material in the bale case. In one embodiment, shear stress sensors are mounted in annular recesses on the exterior of a wrist pin to sense, upon compaction, the shear stress experienced by the wrist pin in shear planes. In another embodiment, bending stress sensors are mounted on a chordal flat portion of a wrist pin to sense, upon compaction, the bending stress experienced by the wrist pin in a bending plane. In another embodiment, a load cell with stress sensors mounted thereon is mounted between a connecting rod plate and a connecting rod bearing housing. An advantage of the present invention is the provision of method and apparatus wherein the density of baled material is controlled by directly sensing the stress on mechanical elements employed in compacting the bale. A further advantage of the present invention is the provision of method and apparatus for controlling the density of baled material without tedious calibration. The foregoing and other objects, features, and advantages of the invention will be apparent from the following more particular description of preferred embodiments as illustrated in the accompanying drawings, by way of example, in which reference characters refer to the same parts throughout the various views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Figure 1 is a partially sectioned side view of a portion of an agricultural baling apparatus according to an embodiment of the invention which shows a portion of a bale case with a plunger disposed at a forward end thereof; Figure 2 is a top view, partially sectioned, of a portion of a bale case plunger assembly and portions of associated plunger driving means according to an embodiment of the invention; Figure 3A is a top view of a wrist pin according to an embodiment of the invention wherein shear stress sensors are mounted on an exterior surface of the wrist pin; Figure 3B is a front view of a portion of the wrist pin of Figure 3A; Figure 3C is an end view of the wrist pin of Figure 3A; Figure 4 is a schematic diagram showing the electrical connection of sensors utilised in an embodiment of the invention; Figure 5 is a top view showing a wrist pin of the embodiment of Figure 3A engaged between plunger hubs and having a connecting rod bearing housing disposed thereabout; Figure 6A is a top view of a wrist pin according to an embodiment of the invention wherein shear stress sensors are mounted on an interior surface of the wrist pin; Figure 6B is an end view of the wrist pin of Figure 6A; Figure 7A is a top view of a wrist pin according to an embodiment of the invention, the wrist pin being engaged between plunger hubs and having a connecting rod bearing housing disposed thereabout; Figure 7B is a front view of the wrist pin of the embodiment of Figure 7A; Figure 8 is a side view of a load cell connected between a connecting rod weld assembly and a wrist pin bearing housing; and, Figure 9 is a sectional view of the load cell of the embodiment of Figure 8 taken along the line 9-9. Figure 1 shows a portion of an agricultural baling machine which comprises a bale case 20, a portion of which is shown in Figure 1. Although not shown herein, it is understood that the bale case 20 is mounted on a frame which is supported by wheels. A tongue extends forwardly from the bale case 20 for attachment to a tractor (also not shown). A plunger assembly 22 is reciprocably disposed in the bale case 20 to form crop material into rectangular bales. A feed chamber 24 is mounted underneath the bale case 20 and includes a curved duct 26 having top and bottom walls 28 and 30, respectively, and sidewalls. The curved duct 26 is open at its lower end 32 and communicates at its upper end 34 with an inlet opening 36 formed in a bottom wall 38 of the bale case 20. A crop pick-up device 40 of a conventional type is partially shown in Figure 1 as being pivotally connected at 42 to the feed chamber 24. The pick-up device 40 includes a plurality of fingers which are rotatable for lifting crop material from the ground and delivering it toward the feed chamber 24. The details of one suitable type of feed chamber and feed mechanisms provided therein are disclosed in U.S.-A- 4,525,991 which is incorporated herein by reference. The bale case 20 has a forward portion 50 (in which the plunger assembly 22 is reciprocably disposed) and a rearward portion 52 (in which are provided bale case areas 20a and 20b). The bale case 20 is comprised of a top rail (including top rail sections 54a and 54b); side rails (including side rail sections 56a and 56b); and a bottom rail or bottom wall 38. A tension adjusting section 60 is provided for changing the position of the first and second sections 54a, 54b of the top rail and for changing the positions of the first and second sections 56a, 56b of the side rails to adjust the dimensions of the chamber areas 20a and 20b of the bale case rearward portion 52, thereby to adjust bale density. The tension adjusting system 60 comprises a servo valve 61; a hydraulic cylinder unit 62; and mechanical tensioning elements. In the illustrated embodiment the servo valve 61 is a current-controlled pressure valve such as the type marketed by FEMA Corporation, U.S.A. as model PPC846OOCF. The tension adjusting system 60 is utilized to govern the degree of resistance provided by the bale case 2O to movement of crop material therein in order to adjust bale density, which may have the effect of changing the height and width of the bale case chamber areas 20a and 20b in appropriate circumstances. For example, by contracting the hydraulic cylinder unit 62, the bale case chamber areas 20a and 20b can, in appropriate circumstances, be reduced in height and width, thereby usually resulting in higher bale density. Conversely, by extending the hydraulic cylinder unit 62, the bale case chamber areas 20a and 20b can, in appropriate circumstances, be enlarged in height and width, thereby usually resulting in lower bale density. The details of one suitable type of mechanical tension elements comprising the tension adjusting system 60 are disclosed in U.S. -A- 4,489,648 which is incorporated herein by reference, it being understood that other suitable types of mechanical tensioning elements can also be used. Figure 2 shows elements included in the forward portion of the bale case 50, including a portion of the plunger assembly 22 and plunger driving means 70. As used herein the plunger assembly includes a plunger element 71 and connecting means 72 for connecting the plunger element 71 to the plunger driving means 70. The plunger driving means 70 comprises a crankshaft 74 (having a major axis 76) and left-hand and right-hand cranks 78L, 78R, respectively, connected to the crankshaft 74 to be driven in phase with one another. Although not shown herein, it is to be understood that the crankshaft 74 is ultimately connected through a chain drive to a reduction gear box. Power from the PTO is transmitted through gearing in the reduction gear box and the chain drive to the crankshaft 74. The plunger element 71 has two pairs of hubs mounted on a forward side thereof (that is, the side of the plunger element which does not contact the crop material). In this regard, a left-hand hub pair 80a, 80b is provided on the left-hand side of the plunger element 71 and a right-hand hub pair 82a, 82b is provided on the right-hand side of the plunger element 71. Each hub is essentially a hollow cylinder mounted inter alia by a member 84 on the forward side of the plunger element 71. The connecting means 72 comprises left-hand and right-hand connecting rod assemblies (also known as conrods) 90L, 90R, respectively, and left-hand and right-hand wrist pins 92L, 92R, respectively. Each connecting rod assembly 90 has a first end connected to the plunger drive means 70 and a second end connected to its respective wrist pin 92. In this respect, the first end of each connecting rod assembly 90 is connected to its respective crank 78 by a suitable bearing (not shown). The second end of each connecting rod assembly 90 comprises a weld assembly at which an elongated connecting rod 94 is welded (at 96) to a plate 98 which is secured by fasteners 1OO to a bearing housing 102. The bearing housing 1O2 has a bearing 1O4 therein adapted centrally to receive an intermediate portion of the respective wrist pin 92. Figures 3A, 3B, and 3C shown an embodiment of a wrist in 92 having sensors mounted thereon in two shear planes. The wrist pin 92 is essentially a hollow cylinder with an exterior cylindrical surface 11O and an interior cylindrical surface 111 which defines a hollow, essentially cylindrical cavity 112. The wrist pin 92 has a major axis 114 as shown in Figure 3A. Shear stress sensor means is mounted on each wrist pin 92. Two essentially annular recesses or channels 12O and 122 are formed on the exterior surface 11O of each wrist pin 92. In each annular recess 12O, 122 two shear stress sensors such as strain gauges are mounted essentially 180 degrees apart about the major axis 114. In this respect, in the annular recess 12O a strain gauge 124 is mounted on the front of the wrist pin 92 and strain gauge 126 on the back of wrist pin 92. Strain gauges 128 and 13O are mounted in similar manner in the annular recess 122. The strain gauges 124, 126, 128 and 13O function together and are hereinafter referred to collectively as a load cell 131. Thus, a left-hand load cell 131L is provided on the left-hand wrist pin 92L and a right-hand load cell 131R is provided on the right-hand wrist pin 92R. The strain gauges 124, 126, 128 and 130 shown in the embodiment of Figures 3 and 5 are strain gauges such as model EA-06-125DW-120 manufactured by Micro-Measurements Division of Measurements Group, USA. Accordingly, the grid pattern of these strain gauges has to be oriented at 45 degrees with respect to the major axis 114 of the wrist pin 92 and at 90 degrees with respect to one another. It should be understood, however, that in other embodiments other types of strain gauges are useable so long as they are mounted properly. In the vicinity of the annular recesses 120, 122 radial passageways 132, 134, respectively, are provided, whereby the cavity 112 communicates with the annular recesses 120, 122, respectively. The passageways 132, 134 accommodate electrical lines which are connected to the strain gauges 124, 126, 128, and 13O, respectively. Near an end of the wrist pin 92 a cable 136 carries the electrical lines to suitable input (drive) circuitry and suitable output (signal take-off) circuitry. The cable 136 is clamped to the end of the wrist 92 by a bracket 138 and a fastener 139. Near one end thereof the wrist pin 92 has a bore 140 extending through its diameter. As explained hereinafter, the bore 140 receives a fastener 142 for locking the wrist pin 92 between its two associated plunger hubs. Figure 5 shows how a wrist pin 92 is mounted on the plunger 22. In assembly, the bearing housing 102 of the connecting rod assembly 90 is positioned between the hubs of the plunger hub pair in a manner wherein the axial centre of the bearing 104 is colinear with the axial centre of the hub pair. The wrist pin 92 is then slid in the axial direction through the first hub 82a, through the centre of the bearing housing 102R, and through the centre of the second hub 82b. One of the hubs (i.e., hub 82a) has a bore 150 cross-drilled therein in a manner whereby the threaded fastener 142 can be received through the bore 150 and through the bore 140 in the wrist pin 92, thereby to lock the wrist pin 92 between the hubs 82a and 82b. Thus, the bearing housing 102R is pivotable about the wrist pin 92, but the wrist pin 92 is held stationary between the hubs 82a and 82b. Although the foregoing description of the assembly deals only with the right-hand hub pair 82, it will be understood that the assembly with respect to the left-hand hub pair is analogous. As shown in Figure 5, the side edges of the second end of the connecting rod assembly 90, particularly the bearing housing 102, form respective planes 160A, 160B which are perpendicular to the major axis 114 of the wrist pin 92. The planes 160A, 160B (which extend out of the sheet of Figure 5) pass through respective annular recesses 120, 122 and in particular pass through the recesses 120, 122 in a manner whereby both the frontwardly and rearwardly disposed strain gauges mounted in each annular recess lie in respective planes 160A, 160B. In this respect, the strain gauges 124 and 126 lie in the plane 160A, while the strain gauges 128 and 130 lie in the plane 160B. The planes 160A, 160B are shear planes in which shear stress is experienced by the wrist pin 92 during application of compactive force by the plunger 92 on crop material in the bale case 20. Figure 4 shows a bridge configuration in which the strain gauges 124,126,128 and 130 comprising the load cell 131 are connected. The strain gauges 124 and 126 are connected to have a common positive phase drive signal applied on a line 164 to their respective input terminals. Likewise, the input terminals of the strain gauges 128 and 130 are connected together, whereby a common negative phase drive signal is applied thereto on line 166. The output terminals of the strain gauges 124 and 128 are connected together into a negative phase output line 168. The output terminals of the strain gauges 126 and 130 are connected together into a positive phase output line 169. Electrical output signals indicative of the sensed stress are sensed by the strain gauges connected in the bridge configuration of Figure 4 and applied to the output lines. In the above regard, it is understood that two such bridge circuits are provided, one for the left-hand load cell 131L and one for the right-hand load cell 131R. Accordingly, the left-hand load cell 131L has drive lines 164L,166L and output lines 168L,169L; the right-hand load cell has drive lines 164R,166R and output lines 168R,169R. Figures 6A and 6B show an embodiment of a wrist pin 92' which resembles the wrist pin 92 of the embodiment of Figures 3 and 5 but wherein strain gauge sensors 170,171,172 and 173 are mounted on an interior cylindrical surface 174. The strain gauge 170 and 171 are mounted to lie in a shear plane 176; the strain gauges 172 and 173 are mounted to lie in a shear plane 177. The wrist pin 92' does have annular recesses 120,122 provided on its exterior surface, but does not have passageways as employed in the wrist pin 92. Figures 7A and 7B show an embodiment of a wrist pin 92'' having sensors mounted thereon in a bending plane. Like the wrist pin 92 of Figures 3 and 5, the wrist pin 92'' is essentially a hollow cylinder with exterior and interior surfaces. Hence, to the extent the wrist pins 92 and 92'' have analogous structural features, similar reference numerals are used with respect to such features. Rather than having two annular recesses, the wrist pin 92'' has two flat portions 180,181 formed along an intermediate portion of the major axis 114 of the wrist pin 92''. The flat portion 180 is formed on the back of the wrist pin 92''. The flat portion 181 is formed on the front of the wrist pin 92''. The flat portions 180,181 are chordal flat surfaces machined at a midpoint along the major axis 114 of the wrist pin 92''. Two bending stress sensors such as strain gauges are mounted on each chordal flat portion one above the other as seen from the front. Thus, strain gauges 182 and 183 are mounted on the back chordal flat portion 180; strain gauges 184 and 185 are mounted on the front chordal flat portion 181. In like manner as described with regard to the embodiments of Figures 3 and 5, passageways 186 and 187 accommodate the electrical wires extending from the strain gauge pairs 182,183 and 184,185, respectively, to the interior cavity 112. The wrist pin 92'' of the embodiment of Figure 7 is assembled in much the same manner of the embodiment of Figures 3 and 5. However, the strain gauges are mounted about a bending plane which is perpendicular to the plane of the sheet of Figure 7B and has an axis 114 lying therein. The chordal flat surfaces 180 and 181 are machined on the wrist pin 92'' and strain gauge pairs 182,183 and 184,185, respectively, mounted thereon in a manner whereby the strain gauges in each pair lie on opposite sides of the bending plane. Figures 8 and 9 show an embodiment of the invention wherein a load cell 190 is mounted between the plate 98 and the bearing housing 102. The load cell 190 has two bores 191 therein to receive fasteners 100' so that the load cell 190 can effectively be sandwiched between the plate 98 and the bearing housing 102. A wrist pin 192 which does not have a sensor mounted thereon extends through the bearing contained in the bearing housing 102 and between two plunger hubs comprising a plunger hub pair such as those described above. The load cell 190 has an arcuate surface 193 formed thereon, in particular the surface which faces the bearing housing 102. The arcuate surface 193 has two stress sensors 194 and 195 mounted thereon, one above the other as seen from the side in Figure 8. The sensors 194,195 senses stress experienced by the arcuate surface 193 during the application of a compactive force applied by the plunger assembly 22 and produce electrical signals in accordance with the sensed stress. In one embodiment the sensor 194 and 195 are bending stress sensors. In operation, a charge of crop material is fed from feed chamber 24 through inlet opening 36 into the bale case 20. The plunger assembly 22, actuated by the plunger drive means 70, is driven towards the right as shown in Figure 1 to apply a compactive force on crop material in the bale case 20. The stress experienced upon compaction by the connecting means 72 which connects the plunger element 71 to the driving means 70 is sensed and an electrical signal generated in accordance with the sensed stress. The electrical signal is used for the generation of a control signal which is applied to the tension adjusting system 60, particularly to the servo valve 61, in order to change the tension applied to the rails 54, 56 of the bale case 20, thereby changing the degree of resistance to the movement of crop material introduced into the bale case 20 (and thereby controlling the density of the crop material being baled therein). Under certain circumstances, the dimensions of the bale case 20 are changed in order to control the density of crop material being baled therein. In the above regard, with respect to the embodiment of Figures 3 and 5, shear stress is experienced by the wrist pin 92 comprising the connecting means 72 in the shear planes 160A,160B. The sensors 124,126,128 and 130, connected in the bridge configuration of Figure 4, produce an output signal which is applied to the sensor drive and output circuitry. With respect to the embodiment of Figure 6, shear stress is experienced by the wrist pin 92' in the shear planes 176 and 177, whereby the sensors 170,171,172 and 173, connected in a bridge configuration like that of Figure 4, produce an output signal which is also applied to sensor drive and output circuitry. With respect to the embodiment of Figure 7, bending stress experienced by the wrist pin 92'' in the bending plane is sensed by the sensors 182,183 and 184,185 which produce an output signal for application to sensor drive and output circuitry. With respect to the embodiment of Figures 8 and 9, the stress experienced by the arcuate surface 193 of the load cell 190 is sensed by the sensors 194,195 which produce an output signal for application to sensor drive and output circuitry.

Claims: A baler comprising: a bale case (20) into which successive charges of crop material are introduced from a feed chamber (24) by feed means operable within said chamber (24); a plunger assembly (22) disposed for reciprocating movement in the bale case (20) for advancing said charges therethrough, the plunger assembly comprising a plunger element (71) and connecting means (72); means (38,54,56) for providing resistance to said advancing movement of the charges through the bale case (20) to thereby permit the plunger assembly (22) to compact the charges of crop material for forming bales thereof of which the density is controlled by said resistance; means (60) for adjusting the resistance means (38, 54, 56); means (70) connected to the connecting means (72) for reciprocably driving the plunger element (71); said connecting means (72), during the bale-forming compaction strokes of said plunger element (22), being subject to load stresses proportional to the compactive forces applied by the plunger element; and means (124,126,128,130,170-173,182-185) for sensing the load on the plunger element (71) during the compaction stroke thereof, and producing a signal representative of said load; the adjustment means (60) being responsive to said signal for adjusting the resistance means (38,54,56), thereby automatically to control the density of the bales formed with the baler, characterised in that: the sensor means (124,126,128,130,170-173,182-185) are coupled to the connecting means (72) between the drive means (70) and the plunger element (71) and operable continuously to produce an electrical signal representative of stress in the connecting means; said stress being proportional to the load on the plunger element (71) during the compaction stroke thereof, and said electrical signal being the signal to which the resistance adjustment means (60) are responsive. Apparatus according to claim 1, characterised in that: the drive means (70) comprise a crank mechanism including a crank shaft (74) and at least one crank (78R,78L) connected thereto; and the connecting means (72) comprise at least one connecting rod assembly (90R,90L) extending between said at least one crank (78R,78L) of the drive means (70) and said plunger element (71). Apparatus according to claim 1 or 2, characterised in that the sensing means (124,126,128,130;170-173;182-185;190) is positioned proximate one of the ends of the connecting means (72). Apparatus according to claim 3, characterised in that the sensing means comprises a plurality of sensors (124,126,128,130;170-173;182-185) mounted with respect to a stress plane (160A,160B,176,177) lying proximate one of the ends of the connecting means (72). Apparatus according to claim 4, characterised in that the sensors (124,126,128,130;170-173;182-185) are mounted in a shear stress plane (160A,160B;176,177) lying proximate one of the ends of the connecting means (72). Apparatus according to claim 4, characterised in that the sensors (182-185) are mounted about a bending stress plane lying proximate one of the ends of the connecting means (72). Apparatus according to any of claims 4 to 6, characterised in that the sensors are strain gauges (124,126,128,130;170-173). Apparatus according to claim 3 when appended to claim 2, characterised in that the connecting means (72) comprise a wrist pin (92,92',92'') by which the at least one connecting rod assembly (90R,90L) is rotatably connected at one end to the plunger element (71); the sensing means (124,126,128,130;170-173;182-185;190) being operable to sense the stress experienced by the wrist pin during the application of the compactive force applied by the plunger element (71). Apparatus according to claim 8, characterised in that the wrist pin (92,92') has a major axis (114), in that said one end of the connecting rod assembly (90R,90L) is connected to the wrist pin along an intermediate portion of the major axis, in that the location of the said one end of the connecting rod assembly defines two shear planes (160A,160B,176,177) of the wrist pin, the shear planes being essentially perpendicular to the major axis of said wrist pin and in that the sensing means comprises shear stress sensors (124,126,128,130,170-173) mounted on the wrist pin in each shear plane. Apparatus according to claim 9, characterised in that the wrist pin (92) has two channels (120,122) formed on an exterior surface thereof with the sensors (124,126,128,130) mounted in respective channels in a manner whereby the sensors are mounted in the respective shear planes (160A,160B). Apparatus according to claim 10, characterised in that the wrist pin (92) is cylindrical, in that the channels (120,122) are annular recesses, and in that two shear stress sensors (124,126,128,130) are mounted in each recess substantially 180 degrees apart about the major axis (114). Apparatus according to claim 10 or 11, characterised in that the wrist pin (92) has an interior surface (111) which defines a cavity in the wrist pin and in that a passageway (132,134) is provided between the exterior surface and the interior surface of the wrist pin to accommodate electrical leads connected to the sensors. Apparatus according to claim 9, characterised in that the wrist pin (92') has an interior surface (174) which defines a cavity extending along the major axis (114) of the wrist pin and in that the sensors (170-173) are mounted on the interior surface in a manner whereby each shear plane (176,177) has at least one sensor lying therein. Apparatus according to any of claims 8 to 13, characterized in that two shear stress sensors (124,126,170,171,128,130,172,173) are mounted in each of the shear planes (160A,176,160B,177), a first of the shear planes (160A,176) having first and second sensors (124,126,170,171) mounted therein and a second of the shear planes (160B,177) having third and fourth sensors (128,130,172,173) mounted therein, the sensors being electrically connected in a bridge configuration whereby: (1) the first and second sensors are connected to have a common drive signal applied to respective input terminals thereof; (2) the third and fourth sensors are connected to have a common drive signal applied to respective input terminals thereof; (3) output terminals of the first and third sensors are connected together; and (4) output terminals of the second and fourth sensors are connected together to produce an electrical output signal indicative of the sensed stress. Apparatus according to claim 8, characterised in that the sensing means comprises means (182-185) for sensing the bending stress experienced by the wrist pin (92'') during the application of the compactive force by the plunger element (71). Apparatus according to claim 15, characterised in that the wrist pin (92'') has a major axis (114), in that said one end of the connecting rod assembly (90R,90L) is connected to the wrist pin along an intermediate portion of the major axis, in that the location of said one end of the connecting rod assembly defines a bending stress plane of the wrist pin which is substantially perpendicular to the major axis of the wrist pin and in that the sensing means comprises two bending stress sensors (182,183;184,185) mounted on the wrist pin in the bending stress plane. Apparatus according to claim 15 or 16, characterised in that the wrist pin (92'') is cylindrical, in that the wrist pin has a chordal flat surface (180,181) formed on its exterior cylindrical surface, and in that the bending stress sensors (182-185) are mounted on the chordal flat surface in a manner whereby the bending stress plane passes through the sensors. Apparatus according to claim 17, characterised in that the wrist pin (92'') has an interior surface which defines a cavity (112) in the wrist pin, and in that a passageway (186,187) is provided between the exterior surface and the interior surface of the wrist pin to accommodate electrical line connected to the sensors (182-185). Apparatus according to any of claims 1 to 3, characterised in that the apparatus further comprises a stress load cell (190) connected to the connecting means (72) and having an arcuate surface (193) which experiences a load during the application of the compactive force by the plunger element (71) and sensing means (194,195) mounted on the arcuate surface of the load cell for sensing the stress experienced by the arcuate surface during the application of the compactive force applied by the plunger element (71) and for producing said electrical signal in accordance with the sensed stress. Apparatus according to claim 19, characterised in that the sensing means comprises a bending stress sensor (194,195) mounted on the arcuate surface (193). Apparatus according to claim 20, characterised in that the bending stress sensor comprises two strain gauges (194,195). Apparatus according to any of the preceding claims, characterised in that the resistance means (38,54,56) comprises means (62) for adjusting a dimension of the bale case (20). Apparatus according to any of the preceding claims, characterised in that the resistance adjustment means (60) comprises a servo valve (61) and hydraulic cylinder means (62) operated thereby; said servo valve (61) being disposed to be controlled by said electrical signal and said hydraulic cylinder means (62) being operable to adjust the resistance means (38,54,56). A method of controlling the density of bales of crop material discharged from an agricultural baling machine; said method comprising the steps of introducing crop material from a feed chamber (24) into a bale case (20); reciprocably driving a plunger assembly (22) disposed in the bale case (20) in a manner to move said crop material through the bale case (20) while applying a compactive force thereto; the plunger assembly comprising a plunger element (71) and connecting means (72) with the connecting means (72) connecting drive means (70) to the plunger element (71); sensing said compactive force; producing a signal representative of this compactive force and using that signal to adjust means (38,54,56) for providing resistance to said movement of the crop material through the bale case (20); characterised in that: the sensing step comprises sensing, during the application of the compactive force by the plunger element (71), stress experienced by the connecting means (72) and continuously producing an electrical signal representative of the sensed stress, the electrical signal being that signal used to adjust the resistance means (38,54,56). A method according to claim 24, characterised in that the method further comprises the step of mounting a plurality of sensors (124,126,128,130;170-173;182-185) with respect to a stress plane (160A,160B;176,177) lying proximate one of the ends of the connecting means (72). A method according to claim 24 or 25, characterised by the further steps of providing the connecting means (72) in the form of a wrist pin (92,92',92'') mounted on the plunger element (71) and a connecting rod assembly (90) having one end connected to the wrist pin, and sensing the stress experienced by the wrist pin during the application of the compactive force applied by the plunger element (71). A method according to claim 26, characterised in that the step of sensing of the stress experienced by the wrist pin (92,92') comprises the step of sensing the shear stress experienced by the wrist pin in two shear planes which are defined by the location of the one end of the connecting rod assembly (90) and which are oriented essentially orthogonally to a major axis (114) of the wrist pin. A method according to claim 26, characterised in that the step of sensing the stress experienced by the wrist pin (92'') comprises the step of sensing the bending stress experienced by the wrist pin during the application of the compactive force by the plunger element (71). A method according to claims 24 to 25, characterised in that the stress sensing step comprises connecting a stress load cell (190) to the connecting means (72), the stress load cell having an arcuate surface (193) which experiences stress during the application of the compactive force by the plunger element (71) and sensing the stress experienced by the arcuate surface of the load cell during the application of the compactive force applied by the plunger element. A method according to any of claims 24 to 29, characterised in that the step of adjusting the resistance means (38,54,56) comprises the step of adjusting a dimension of the bale case (20).

Inventors: BIGELOW DONALD O, BOWEN LINWOOD H, SUDBRACK CECIL R, BIGELOW, DONALD O., BOWEN, LINWOOD H., SUDBRACK, CECIL R.
Applicants: FORD NEW HOLLAND NV, NEW HOLLAND BELGIUM N.V.
Application year: 1986
Main classification: A01F15
IPC codes: A01F15