MULTI-LEVEL STACKING/NESTING TRAY

Abstract: A multi-level stacking/nesting tray (10) is disclosed in which the trays (10) are configured to permit multi-level stacking through an interlocking stacking leg/slot configuration (20, 18). A plurality of slots (18) are formed at an angle from the vertical and are disposed in groups in two end locations of two opposing end walls (16) of the tray. The slots (18) in a selected group have progressively lower terminating points to thus permit varying levels of stacking/nesting. The slots (18) are also configured so that the terminating point of each of the slots (18) with a group lies along the same vertical line. Stacking legs (20) are disposed on the exterior surface of the end walls (16) of the tray at the location of the slots (18) and are appropriately angled so as to per­ mit insertion of the legs (20) of the first tray (10) into the corresponding slots (18) of a second tray (10) positioned below the first tray. By proper selec­ tion of a particular slot (18) having the desired terminating point, vari­ ous levels of stacking may be obtained.

Description: BACKGROUND OF THE INVENTION A typical prior art stacking and nesting container is disclosed in U.S. Patent No. 3,113,680 to Frater. Frater discloses a container having a slanting trough in each side wall which is formed by projecting a portion of the side wall outwardly. The containers can be stacked vertically on top of one another by resting the trough of the upper container on a support or stacking point of the lower container. The upper container may be nested within the lower by longitudinally shifting the upper container to fit the trough of the upper container into the trough of the lower container. The primary disadvantage of such a construction is that it only permits the containers to be in two positions, i.e., stacked or nested, and does not permit multi-level stacking. German Patent DE 2024684 displays a system with two vertical slots, but this system does not have the multi-stacking positions and does not provide great stability when loaded. U.S. Patent No. 3,404,804, also to Frater, corresponds to the preamble of claim 1 and partially solves this problem by modifying the troughs to include various levels of stacking points which are used to support closed ends of a trough in a like upper container in various stacking positions. However, this container suffers from lack of stability and the upper container may easily slip from one level to another. SUMMARY OF THE INVENTION It is an object of the present invention to provide a multi-level stacking/nesting tray which provides a wide variety of stacking levels. It is further an object of the present invention to provide a multi-level stacking/nesting tray with increased stability at each level. The present invention is directed to a multi-level stacking nesting tray comprising a base having upwardly extending side walls and transverse end walls forming an upwardly open receptacle, each of said walls having an interior surface and an opposing exterior surface; a first set of substantially parallel angled slots being formed on the interior surface of one of said walls and a second set of substantially parallel angled slots substantially the same as the first set is formed on the interior surface of the wall opposite the wall in which the first set is formed, and the slots of each set having progressively lower closed terminating ends, thereby defining slots having different lengths within each set, characterised in that a first stacking leg extending outwardly from an exterior surface of one of the walls and a second leg extending outwardly from the exterior surface of the opposite wall; the first leg and the second leg are adapted to be insertable into a selected corresponding slot of, respectively, the first set and second set of a second similar tray, the slots having parallel sides and there being a single leg adapted for insertion into each set of slots, thereby permitting various levels of stacking/nesting; the terminating ends of the slots in each set being aligned along a single vertical axis so that, irrespective of which slot is selected, the legs abut the respective terminating ends so that, the trays are vertically aligned. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view illustrating a plurality of trays of the present invention stacked in a low-stacked configuration; Figure 2 is a perspective view illustrating the trays of the present invention stacked in a high-stack configuration; Figure 3 is a perspective view of the trays of the present invention stacked in a nested configuration; Figure 4 is a perspective view of a tray in accordance with the first embodiment of the invention incorporating four stacking slots; Figure 5 is an end elevational view of the four-slot embodiment illustrated in Figure 4; Figure 6 is a cross sectional view of the four-slot embodiment of Figure 5 taken along line 6-6 of Figure 5; Figure 7 is a cross-sectional view of the four-slot embodiment of Figure 5 taken along line 7-7 of Figure 5; Figure 8 is a perspective view of a tray in accordance with the second embodiment of the present invention incorporating three stacking slots; Figure 9 is an end elevational view of the three slot embodiment illutrating in Figure 8; Figure 10 is a cross-sectional view of the three-slot embodiment illustrated in Figure 9 taken along line 10-10 of Figure 9; Figure 11 is a cross-sectional view of the three-slot embodiment of Figure 9 taken along line 11-11 of Figure 9; Figure 12 is an elevational view of two trays as shown in Figure 9 in a high-stack configuration; Figure 13 is a cross-sectional view of the high-stack configuration shown in Figure 12 taken along line 13-13 of Figure 12; Figure 14 is an elevational view of two trays as shown in Figure 4 in a nested configuration; Figure 15 is a cross-sectional view of the nested configurations shown in Figure 14 taken along line 15-15 of figure 14. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A multi-level stacking/nesting tray in accordance with the first embodiment of the present invention is best ilustrated in figure 4 and generally designated 10. In the figures, like numerals will be used to designate like elements. Tray 10 includes preferably rectangular base 12, upwardly extending longitudinal side walls 14 and upwardly extending transverse end walls 16 forming an upwardly open receptacle. Base 12 is preferably formed of a honeycomb/cellular plastic, although it is contemplated that other materials may be used. Likewise, side walls 14 and end walls 16 are preferably formed of cellular plastic with a cross-section illustrated in figures 7 and 10, although other material may be used. At least one of the side walls should be flared slightly outwardly to facilitate ease of stacking and nesting. Set of substantially parallel slots 18 is formed in each end portion of end walls 16. A four-slot configuration is illustrated in Figures 1-7, although other numbers of slots may be used, such as the three-slot embodiment illustrated in Figures 8-15. The three-slot embodiment is substantially the same as the four-slot embodiment and the corresponding elements have the same reference numbers, with the addition of the letter "A" to the illustrations of the three-slot embodiment Each slot extends at an angle downwardly from the upper surface of the end wall to a terminating point above the base. Each slot within set of slots 18 has a progressively lower terminating point to permit varying level of stacking/nesting, as will be further discussed. Moreover, each slot within each set of slots has a terminating point substantially coinciding with a single vertical line. It should be noted that each set of slots 18 is substantially identical, particularly with regard to the angle of the slots and the length of the slots. Furthermore, the distance between the slots in each set of slots should be substantially the same and approximately equal to the distance between the bases of the containers when in their nested configuration. Otherwise, only two containers can be nested in a single stack. Stacking legs 20 extend outwardly from the outside surface of end walls 16 at approximately the location of their corresponding set of slots 18 while remaining distinct from the slots to add stability. The legs are formed with triangularly-shaped faces 22 with an interior preferably formed of cellular plastic to provide strength and rigidity. Legs 20 are appropriately angled to permit insertion of the legs of one tray into the corresponding slots of a second tray positioned below the first. As can be seen in Figures 2 and 12, when the legs are placed in the corresponding uppermost slot of each set of slots, the trays are stacked in a high-stacked configuration, i.e., there is the maximum distance between adjacent tray bases. As seen in Figure 1, when legs are placed in a corresponding lower slot of each set of slots, the trays are stacked in a low-stacked configuration. Finally, as seen in Figure 3, when the legs are placed in the corresponding lowermost slot of each set of slots, the trays are nested within each other in their most compact configuration. Clearly, the number of slots in each set determines the number of levels available. The foregoing description is for illustrative purposes only. It is contemplated that changes may be made, particularly with regard to matters of shape size and arrangement of parts, within the scope of the invention as defined by the broad, general meaning of the terms in which the appended claims are expressed. For example, it is contemplated that at least one pair of the leg/slot configurations could be formed in the opposing side walls instead of the end walls. For example, it is further contemplated that the angles of the leg/slot configuration may be designed to suit the needs of the user.

Claims: A multi-level stacking nesting tray (10) comprising a base (12) having upwardly extending side walls (14) and transverse end walls (16) forming an upwardly open receptacle, each of said walls (14,16) having an interior surface and an opposing exterior surface; a first set of substantially parallel angled slots (18) being formed on the interior surface of one of said walls (16), and a second set of substantially parallel angled slots (18) substantially the same as the first set (18) is formed on the interior surface of the wall (16) opposite the wall (16) in which the first set (18) is formed, and the slots of each set (18) having progressively lower closed terminating ends, thereby defining slots having different lengths within each set (18), characterised in that a first stacking leg (20) extending outwardly from an exterior surface of one of the walls (16) and a second leg (20) extending outwardly from the exterior surface of the opposite wall (16); the first leg (20) and the second leg (20) are adapted to be insertable into a selected corresponding slot of, respectively, the first set (18) and second set (18) of a second similar tray (10), the slots having parallel sides and there being a single leg (20) adapted for insertion into each set of slots, thereby permitting various levels of stacking/nesting; the terminating ends of the slots in each set (18) being aligned along a single vertical axis so that, irrespective of which slot is selected, the legs abut the respective terminating ends so that, the trays (10) are vertically aligned. A multi-level tray (10) as claimed in claim 1, further comprising a third set of substantially parallel, angled, slots (18) being substantially the same as the slots of said first and second sets of slots (18) formed in one of said walls (16, 14) and being spaced from said first set (18), each slot of said third set (18) also having a progressively lower closed terminating end to permit varying levels of stacking/nesting and said terminating end of each slot in said third set (18) also substantially aligned along a single vertical axis relative to said base and a third stacking leg (20) being substantially the same as said first and second stacking legs (20) and extending outwardly from one of said walls (16, 14), wherein said third leg (20) is also adapted for insertion of said third leg (20) into a corresponding slot of a third set of slots (18) of a similar tray (10). A multi-level tray (10) as claimed in claim 2, further comprising a fourth set of substantially parallel, angled, slots (18) being substantially the same as the slots of said first and second set of slots (18) formed in one of said walls (16, 14) and being spaced from said first set (18), each slot of said fourth set (18) also having a progressively lower closed terminating end to permit varying levels of stacking/nesting and said terminating points of each slot in said fourth set (18) also substantially coinciding with a single vertical axis; and a fourth stacking leg (20) being substantially the same as said first and second stacking legs (20) and extending outwardly from said second wall (16, 14), wherein said fourth leg (20) is adapted for insertion of said fourth leg (20) into a corresponding slot of a fourth set of slots (18) of a similar tray (10). A multi-level tray (10) as claimed in any one of the preceding claims, wherein at least one of said walls (16, 14) flares outwardly to facilitate ease of stacking/nesting. A multi-level tray (10) as in claim 2 or 3, wherein said third and fourth stacking legs (20) are angled to permit insertion of said third and fourth legs (20) into the correponding third and fourth sets of slots (18) of a similar tray (10). A multi-level tray (10) as claimed in any one of claims 1 to 5, wherein said leg (20) or legs (20) is/are triangularly shaped. A multi-level stacking/nesting tray (10) as claimed in any one of the preceding claims, wherein the distance between adjacent terminating ends in said first and second set (18) is substantially the same. A multi-level stacking/nesting tray as any one of the preceding claims, wherein said leg is substantially solid.

Inventors: APPS, WILLIAM PATRICK
Applicants: REHRIG PACIFIC COMPANY INC.
Application year: 1986
Main classification: B65D21
IPC codes: A47F1, B65D21