Starch composition

Abstract: There is provided a cold water swelling starch composition which comprises a heat-processed blend of at least two distinct starch components. One starch component is an essentially amylose free starch, while another is a starch containing at least 20 percent amylose. The starch components are heat processed together under conditions that impart cold water swelling characteristics and the resultant starch composition is useful in instant and convenience food formulations.

Description: The present invention relates to a starch composition, in particular to a cold water swelling starch composition which is comprised of at least two distinct starch components, one of which is essentially amylose free, which have been heat processed together. The invention also relates to processes for preparation of the cold water swelling starch composition and to the use of the resulting starch composition in food systems, particularly instant foods which are prepared by the addition of hot liquids. It is well known that starches can be pregelled or precooked, dried and used in the preparation of instant food products. Traditional methods of preparing pregelatinized starches include drum drying, extrusion, and cooking followed by spray drying. Other processes for production of instant starches include those described in: Germino, U.S. Patent No. 3,583,874 which discloses a starch composition suitable as a gelling agent in instant puddings which comprises a blend of pregelatinized, defatted starch and a granular preswollen starch having a water fluidity in a certain range. Kuchinke, U.S. Patent No. 3,332,785 which describes a cold setting pregelatinized starch material which is prepared by heating starch in an aqueous slurry with an organic carboxylic acid to 90 to 95°C until the starch is completely gelatinized and thereafter spray drying the mixture. Chiu, U.S. Patent No. 4,228,199 which describes a chemically modified, pregelatinized, cold water dispersible gelling potato starch which is useful in preparing instant gelling food compositions. In U.S. Patent 4228199, the modified potato starch is prepared by reacting a potato starch with a cross-linking agent to within defined Brabender Viscosity limits sufficient to provide the modified starch with gelling properties and thereafter drum drying the cross-linked starch to obtain the modified gelling potato starch product. Chiu, U.S. Patents Nos. 4,229,489 and 4,207,355 each describe cold water dispersible, gelling, chemically modified tapioca starch. The preparation of each of the disclosed gelling tapioca starches involves converting a tapioca starch to a specified water fluidity and reacting the starch with a cross-linking agent to within defined Brabender Viscosity limits. The modified tapioca starch described in US Patent 4229489 is prepared by first reacting tapioca starch with cross-linking agent, acid converting the cross-linked starch and then drum drying the cross-linked and converted starch to provide a chemically modified, pregelatinized starch material with gelling properties. In addition to the chemically modified, pregelatinized starches which have been developed for instant food systems, there is also disclosed in Mitchell, U.S. Patent No. 4,260,642 the preparation of instant pudding starches through modification of a starch by forming an aqueous slurry containing an ungelatinized starch and an effective amount of sodium or calcium stearoyl-2-lactylate and heating the slurry to a temperature and for a period of time sufficient to gelatinize the starch. That patent discloses that the resultant modified starch possesses a smoother, creamier mouth-feel and higher sheen than does a starch pregelatinized without sodium or calcium stearoyl-2-lactylate. In one preferred embodiment of that invention, an aqueous slurry of ungelatinized starch is heated in the presence of calcium or sodium stearoyl-2-lactylate for a period of time sufficient to gelatinize the starch and to obtain whole granules uniformly swelled while minimizing bursting and undercooking of the starch granules and drying the slurry. In view of recent trends and preference for the use of "natural" (not chemically modified) ingredients in food preparations, a starch composition which is unmodified by reaction with chemical modifiers or one which has been subjected to only a minimal amount of chemical modification or derivatization would offer several advantages for use in instant food systems. Not only would the cost of chemical modifying agents be eliminated or minimized but also there would be the inherent advantage perceived by the consumer of minimizing or eliminating the chemically modified starch ingredients in the many starch thickened food compositions which are included in the average consumer's diet. With many instant food products, it is important to have rapid hydration or swelling of the starch granules. Many pregelled or instant starches hydrate rapidly and acceptably in cold or cool water uses; however, when these starches are used with hot water or other hot liquids they tend to exhibit lumping of the starch and other ingredients. It is possible to reduce lumping of instant starch containing foods by screening the drum dried starches to obtain coarse particles. However, these products tend to be slow in hydrating and oftentimes fail to provide the desired effect, such as viscosity enhancement, for an insant food. Accordingly, it is an objective of the present invention to provide a cold water swelling starch composition which may be useful as a thickening agent for instant food formulations. Throughout the specification and claims all ratios and percentages are stated on a weight basis, temperatures are in degrees Celsius and pressures are in KPascals over ambient unless otherwise indicated. In one aspect, the present invention provides a cold water swelling starch composition comprising a heat-processed blend of at least two different starch components, at least one said starch component comprising no more than 8% amylose and at least one further said starch component containing at least 20% amylose, wherein said at least one starch component which comprises no more than 8% amylose comprises from 15 to 85 percent of the total starch in said blend, and wherein said starch components have been heat-processed together in an aqueous C₁-C₃ alkanol medium at a temperature of 148 to 182°C, under pressure, and for 30 seconds to 30 minutes, said composition having a cold water solubility of greater than 40% at 22°C and a Brookfield viscosity of greater than 1.24 PaS as measured at 85°C using a 480:50:25 by weight water:sugar:starch blend mixture. In another aspect, the present invention provides an instant food composition containing as a thickening agent a cold water swelling starch composition according to the present invention. In a further aspect, the present invention provides a process for the preparation of the cold water swelling starch composition according to the invention, said process comprising forming a slurry in an aqueous C₁₋₃ alkanolic medium of at least two different starch components, at least one said starch component comprising no more than 8% amylose and at least one further said starch component containing at least 20% amylose, said at least one starch component comprising no more than 8% amylose forming from 15 to 85% of the total starch content of said slurry; and heat processing said starch components in said slurry at a temperature of 148 to 182°C, under pressure, e.g. autogenous pressure, and for 30 seconds to 30 minutes, whereby to render cold water swelling the resulting heat processed blend of starch components. Other cold water swelling starches are known from the literature, however these differ from those of the invention as none involves the alkanolic heat-processing of the two starch components. Thus cold water swelling starches based on unmodified single starch components are known from EP-A-110549, which describes starches derived from granular corn starch (ie. amylose starch) and US-A-3563798, which describes starches derived from waxy starch (ie. amylopectin starch). Moreover, a two component starch system is used in US-A-3515591 for the preparation of a cold water swelling starch composition using a process in which an amylose starch is solubilized by being heated to about 150°C in an aqueous medium prior to mixing with a pregelatinised starch to disperse the amylose. The cold water swelling starch composition of the present invention is derived from at least two sources of starch. The starch components are further characterized in that at least one component must be essentially amylose free, i.e. comprises no more than 8% amylose, i.e. a waxy starch. The waxy starch component is a starch that consists essentially of amylopectin. The second starch component may be any starch that contains a significant amount of amylose, e.g. more than about 20 percent. The first starch component that consists primarily of amylopectin may be obtained from various "waxy" starch sources. Waxy starches include waxy maize, waxy sorghum (also known as waxy milo), waxy rice. These starches are essentially amylose free in that they contain low levels of amylose, e.g. up to 8%. As waxy starch components there may also be used waxy starches which have been cross-linked or derivatized by chemical reactions used in the industry. A preferred waxy component is waxy maize starch. The second starch component, or amylose containing component, designated as a common starch component, may be obtained from any starch source such as corn, wheat, arrowroot and potato. These sources will typically contain 20 to 28 percent amylose and 72 to 80% amylopectin. Special mutant varieties of corn that contain higher levels of amylose are also useful in this invention. A preferred common starch component is corn starch. The starting starch components are ungelatinized starches that are mixed together before being heat processed to impart cold water swelling characteristics. The waxy component comprises from 15 percent to 85 percent of the combined starch weight of the blend, while the common starch component conveniently comprises from 15 percent to 85 percent. Cold water swelling starches or starch compositions are defined as starches or starch compositions which, when added to cold water, will rapidly disperse into water and swell to form a viscous paste. The process for imparting cold water solubility to the starch components for the composition of the present invention is a process analogous to the aqueous alcohol process described in U.S. Patent 4,465,702. In this process, the cold water swelling starch composition of the present invention is prepared by forming a slurry of a blend of the ungelatinized starches in an aqueous C₁-C₃ alkanol and heating that slurry in a confined zone to a temperature of 148° to 182°C for 1 to 30 minutes and thereafter recovering the resulting cold water swelling starch composition from the slurry. In order to optimize the dispersion and viscosity characteristics of the starch blend processed by the aqueous alcohol process, it is preferred that the waxy component comprises from 20 percent to 70 percent and most preferably from 20 percent to 40 percent of the starch material. When subjected to the conditions of the foregoing processes, ungelatinized starch materials which are normally characterized by little or no cold water swellability can be converted to a cold water swelling starch material. The ungelatinized starch starting materials for the present process can be either chemically unmodified, i.e. not reacted with chemical modifiers, or modified chemically by reaction with various amounts of starch reactive chemical reagents such as oxidants, acids, etherifying and esterifying agents including crosslinking and substitution agents. As in the case of cook-up type starch materials, the functional properties of the starch composition of the present invention vary with the nature and degree of chemical modification of the ungelatinized starch components from which the starch composition is prepared. In a particularly preferred embodiment, the starch components employed herein as starting materials are not chemically modified and thereby yield a starch composition which may be used as a "natural" ingredient in instant food products. The preparation of the present cold water swelling starch composition by the aqueous alcohol process can be carried out as a batch-type process or as a continuous process. Conveniently, in either instance, the first step in carrying out the process is the preparation of a slurry comprising 10 to 25 parts by weight on a dry substance basis (dsb) of ungelatinized corn starch components in a liquid medium comprising 50 to 75 parts by weight of an alcohol selected from methanol, ethanol, denatured ethanol, propanol and isopropanol and 13 to 30 parts by weight of water, provided that the liquid medium for the slurry contains 15 to 35% by weight of water inclusive of the water in the starch (i.e. the weight ratio of alcohol to water is 5.7:1 to 1.9:1). Preferably the slurry comprises 12 to 20% by weight of starch (dsb) and 17 to 30% water. In a preferred embodiment, ethanol or denatured ethanol is the preferred alcohol in the aqueous alcohol process. The aforedescribed slurry of ungelatinized starch components in an aqueous alcohol medium conveniently is heated to a temperature of 148 to 182°C under autogenous pressure for 30 seconds to 30 minutes. The heating process can be conducted as a batch process in a sealed vessel or as a continuous or a semi-continuous process by passing the slurry through a heated confined zone at a rate calculated to give a residence time for the slurry in the heated zone of 30 seconds to 30 minutes. Preferably the starch slurry is heated to a temperature of 155 to 178°C for a period of 1 to 10 minutes to convert the ungelatinized starch blend to a cold water swelling starch composition. In a most preferred embodiment of the present process, the ungelatinized starch slurry contains 12 to 20% by weight of starch (dsb) and the liquid medium for the slurry contains 18 to 26% by weight of water (i.e., the weight ratio of alcohol to water is 4.6:1 to 2.8:1); conversion of the ungelatinized starch blend to a cold water swelling/soluble starch composition is accomplished by heating the slurry to a temperature of 162 to 172°C for a period of 2 to 5 minutes. After the heating step, the slurry is preferably cooled to below 50°C and the resultant cold water swelling starch composition may be separated from the liquid medium component of the slurry by filtration or centrifugation. Following the recovery of the starch composition from the reaction slurry, the starch composition is typically washed with one or more volumes of the alcohol used in the process, and dried and/or desolventized, e.g. by conventional methods. For example, the starch composition can be dried in an oven to a certain volatiles level and then contacted with a hot humid gas, preferably moist air or steam, while the starch is maintained at a temperature of from 60 to 120°C for a time sufficient to reduce the alcohol content of the starch composition to a food acceptable level. The cold water swelling starch composition of the present invention has application, either alone or in combination with other starch materials, as a thickening agent in both cooked and instant or convenience food formulations wherein a starch material is commonly used as the thickening agent (e.g. gravies, soups, sauces, dressings, hot beverage mixes and puddings). In one instance, for convenience food formulations utilizing the starch composition of the present invention, a mix may be prepared containing starch, other nutritive ingredients, flavours and seasonings. The mix may be prepared as a dry or essentially dry food composition. The consumer prepares the convenience food for serving by admixing the starch containing dry food composition into water and heating or, in an especially preferred use of this invention, admixes the starch containing food composition with a preheated liquid such as water or milk, with stirring to disperse the dry food composition for serving. It is preferred that the starch composition used as a thickening agent in instant food compositions be heat processed by using the aforedescribed aqueous alkanol process and be comprised of unmodified starch components. One convenient measure of the potential performance of starch compositions in which the aqueous alcohol process is used to impart cold water swelling characteristics is a cold water solubility test. When the starch composition is used in instant food compositions it is preferred that the starch composition have a cold water solubility of at least 40 percent, preferably at least 50 percent and most preferably at least 60 percent. The cold water solubility of the starch composition can be affected by various processing conditions including percentages of alcohol, the specific alcohol used, and water in the slurry composition and the reaction temperature. When the starch composition of the preferred embodiment is used as a thickening agent in instant food compositions which are prepared for consumption by adding hot liquids to the food composition, few, if any, visually noticeable lumps are formed. Rapid viscosity development is provided as the starch completely and quickly disperses in the liquid medium. Poor dispersing starches tend to lump quickly and, as a result, do not provide the needed viscosity. Cold water solubility as used in connection with the present cold water swelling starch composition may be determined by a specific procedure involving mixing a starch composition sample with water in a Waring blender; centrifuging the mixture; evaporating an aliquot of the supernatant liquid; and weighing the residue as solubles. The equipment utilized in measuring cold-water solubility is as follows: (1) Waring blender (Model PB5) equipped with semi-micro monel metal cup (Fisher Scientific Catalog No. 14-509-17); (2) International Centrifuge Model K or similar; (3) Centrifuge tubes, 100-ml, and evaporating dish; and (4) Balance The cold water solubility measurement is carried out according to the following procedure: 1. Measure exactly 100-ml of distilled water at ambient temperature (e.g. about 22°C) into the Waring blender cup. 2. Turn the blender on slow speed (about 6100 rpm) and add 1.000 gram of starch composition sample over less than a 15 second period, then stir for 2 minutes on high speed (about 13,500 rpm). 3. Fill a 100-ml centrifuge tube with the starch solution/suspension and centrifuge at maximum speed (3100 rpm is satisfactory) for 15 minutes. 4. Transfer a 25-ml aliquot of the supernatant to a tared evaporating dish and evaporate on a steam bath to apparent dryness. 5. Dry in an oven at 100°C for at least 1 hour (overnight is satisfactory) and weigh. Cold water solubility, expressed as percent water solubles (dsb), is then calculated according to the following formula: A Brookfield viscosity test is used to determine the viscosity of the starch composition. Viscosity is determined by heating 480 ± 0.5 g water to 85°C in a 6-inch (15.2 cm) Sunbeam Mixmaster mixer bowl in a microwave oven. Immediately after heating this water, a starch/sugar blend is added to the water. The starch/sugar blend is made up of 25 g dry solids (ds) starch and 50 g of granulated sugar. The starch/sugar blend in water is mixed with a Sunbeam mixer at the Number 1 setting for 15 seconds; the sides of the bowl are scraped and the mixing is continued at the Number 6 setting for 45 seconds. This mixture is poured into a 600 ml beaker and the viscosity is determined by measurement with a Brookfield viscometer. The tendency of the starch to form lumps is evaluated by visually evaluating the number of lumps in the starch/sugar/water blend prepared in the Brookfield viscosity text. Having thus described the various embodiments of the present invention, the following Examples are provided to more fully illustrate those embodiments. EXAMPLE 1 A slurry comprising approximately 19.3 percent dry solids (d.s.) of starch material was prepared. The starch material was composed of 20 percent (d.s.b.) waxy maize starch and 80 (d.s.b.) percent common corn starch. The remainder of the slurry was composed of 60.9 percent anhydrous 3A ethanol and 19.8 percent water. The slurry was pumped through a tubular jacketed reactor under pressure at a temperature of 172°C. The residence time of the slurry in the reactor was about 2 minutes. The slurry was then cooled below 35°C before venting to the atmosphere. The slurry was centrifuged, dried and desolventized. The starch composition produced had a cold water solubility of 67.7.% and a Brookfield viscosity of 2065 cps (2.065 Pa.s). The starch did not lump when a sugar starch blend was dispersed into hot water. EXAMPLE 2 A number of experiments were run to evaluate the effect of various ratios of waxy starch to common starch components on the properties of the starch composition as used in hot liquid. Various ratios of waxy and common starches were processed as in Example 1. Starch ratios, slurry composition and reaction temperatures and resulting cold-water solubilities and Brookfield viscosity values are shown in Table 1. In this example, starch blends containing greater than 15% waxy component provided cold water swelling starch compositions that readily dispersed in a hot liquid, provided the desired viscosity and had essentially no lump formation. EXAMPLE 3 Various starch slurries containing different combinations of waxy maize and common corn starches were prepared at 30 to 35 percent dry solids (d.s.). The slurries were then drum dried on a laboratory scale Gouda drum dryer operated at 6 rpm and heated with saturated steam maintained at 170°C ± 5°C. The dried starch composition was ground and screened so that all particles passed through a 20 mesh screen. The various drum dried starch compositions had properties as described in Table 2. While the 100 percent waxy maize material had apparent acceptable viscosity formation and lack of lump formation, one skilled in the art would recognize that the use of the 100 percent waxy maize starch would impart an undesirable stringy texture to the food composition. On the other hand, the 100 percent common corn starch would not provide the desired viscosity to the food composition. Thus it will be seen that according to the invention one may produce not only cold water swelling starch compositions which are readily dispersible in hot liquids but also such compositions having little or no chemical substitution or modification.

Claims: A cold water swelling starch composition comprising a heat-processed blend of at least two different starch components, at least one said starch component comprising no more than 8% amylose and at least one further said starch component containing at least 20 percent amylose, wherein said at least one starch component which comprises no more than 8% amylose comprises from 15 to 85 percent of the total starch in said blend, and wherein said starch components have been heat-processed together in an aqueous C₁-C₃ alkanol medium at a temperature of 148 to 182°C, under pressure, and for 30 seconds to 30 minutes, said composition having a cold water solubility of greater than 40% at 22°C and a Brookfield viscosity of greater than 1.24 PaS as measured at 85°C using a 480:50:25 by weight water:sugar:starch blend mixture. A composition as claimed in claim 1 wherefor said at least one starch component which comprises no more than 8% amylose is a starch selected from waxy maize starch, waxy sorghum starch and waxy rice starch. A composition as claimed in claim 2 wherefor said starch component which comprises no more than 8% amylose is waxy maize starch. A composition as claimed in any one of claims 1 to 3 wherefor said at least one starch component which comprises no more than 8% amylose comprises from 20 to 70 percent of the total starch in said blend. A composition as claimed in any one of claims 1 to 4 wherefor said further starch component is a starch selected from corn starch, potato starch, tapioca starch, wheat starch and arrowroot starch. An instant food composition containing as a thickening agent a starch composition as claimed in any one of claims 1 to 5. A process for the preparation of a cold water swelling starch composition as defined in claim 1, said process comprising forming a slurry in an aqueous C₁₋₃ alkanolic medium of at least two different starch components, at least one said starch component comprising no more than 8% amylose and at least one further said starch component containing at least 20% amylose, said at least one starch component comprising no more than 8% amylose forming from 15 to 85% of the total starch content of said slurry; and heat processing said starch components in said slurry at a temperature of 148 to 182°C, under pressure, and for 30 seconds to 30 minutes, whereby to render the resulting heat processed blend of starch components cold water swelling.

Inventors: EASTMAN JAMES E, EASTMAN, JAMES E.
Applicants: STALEY MFG CO A E, A.E. STALEY MANUFACTURING COMPANY
Application year: 1986
Main classification: C08B30
IPC codes: A23L1