Malonate compounds useful as light stabilizers for plastics

Abstract: Malonate-based spiroacetals of polyalkylpiperidin-4-­ ones of formula are useful light stabilizers for synthetic polymer resins such as polyolefins, and in particular, polypropylene.

Description: The present invention relates to a compound which may be used as an additive for synthetic polymers by acting to retard photodegradation of the polymer as well as a process for manufacture of the compound. The invention furthermore relates to a synthetic polymer composition containing the compound. Many synthetic organic polymers deteriorate rapidly when exposed to sunlight. To circumvent this rapid degradation many additives have been developed to stabilize these resins against the harmful radiation. These additives include hydroxybenzophenones, hydroxybenzotriazoles, organonickel complexes, and a number of compounds which incorporate a hindered amine, such as 2,2,6,6-tetraalkylpiperidine, that is substituted in the 4-position. However, because none of these compounds sufficiently satisfy the stabilization requirements of polymers in their wide variety of forms and applications, there remains a need for new substances which will be more fully satisfactory. In United States Patent No. 4460725 there are described polyethers containing 2,2,6,6-tetramethyl piperidinyl carboxylic acid ester or ether groups where the piperidinyl group may form part of an azaspiro(5,5)undecanyl group. Such groups may be bound as side groups to a poly ether chain through a carboxyl linkage. The products are stated to be useful in stabilizing polymers such a polyolefins, polyvinyl chloride, ABS resins polyesters and polyamides against degradation by ultra violet light. The invention pertains to polymeric compositions which are resistant to degradation when exposed to actinic radiation. In particular, it is directed to resins such as polypropylene stabilized with effective amounts of cyclic acetals of polyalkyl 4-oxopiperidine. The invention further involves a novel group of substances which are useful as additives for synthetic polymers by acting to retard photo-degradation and to a process for their manufacture. The polymer compositions of the invention are made by incorporation of an effective amount of novel acetals derived from a hindered piperidone compound. These compounds according to the invention are selected from those structures described by formula I in the Table of Structures which follows wherein: R 1 is selected from hydrogen and an alkyl group of 1 to 5 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, n-pentyl but is preferably hydrogen and methyl, and most preferably, hydrogen; R 2 is selected from hydrogen, a straight or branched chain methylene-linked alkyl group from 1 to 18 carbon atoms, such as methyl, ethyl, octyl, octadecyl or 2-ethylhexyl, acryloyl, cyanomethyl and alkanoyl groups having 2 to 18 carbon atoms, such as acetyl, propanoyl, butanoyl, isopentanoyl, or stearoyl, R 3 is selected from an alkyl group of 1 to 18 carbon atoms such as those of R 2 and a group of the formula II, X is either -O- or -NR 12 - where R 12 is selected from hydrogen or an alkyl group of 1 to 8 carbon atoms such as methyl, ethyl, butyl or octyl. The acetals of formula I may be prepared in a single or multi-step process depending on the nature of R 2 and R 3 . These acetals can be prepared from the reaction of a diol of the formula (HOCH 2 ) 2 C-(CO 2 R 3 ) 2 with a 4-oxopolyalkyl piperidine of the formula IV using a suitable acid catalyst and a suitable solvent as generally known in the art for the preparation of acetals. Examples of suitable acid catalysts are numerous, however, without introducing any limitations are mentioned p-toluenesulfonic acid and methanesulfonic acid. Examples of suitable solvents are cyclohexane and benzene. Although R 3 may be any alkyl group of 1 to 18 carbon atoms for this reaction it is preferred that R 3 be ethyl. The preparation of the preferred material has been described in the literature, i.e., Organic Synthesis Collective Vol. V, 381-383 (1973) and the material is commercially available. This procedure requires reacting diethylmalonate with aqueous formaldehyde in the presence of a catalyst such as potassium bicarbonate and thereafter isolating the product by salting out and solvent extraction. The reaction of 2,2,6,6-tetraalkyl-4-piperidones with dihydroxy substances to from the corresponding acetal derivatives is well-known and techniques similar to those described in U.S. Patent 3,790,525; 3,899,464; 4,007,158; 4,105,626; and EP 22,997 may be employed. Of particular interest as a starting component is 2,2,6,6-tetramethyl-4-piperidone. Preparative procedures for this ketone may be found throughout the literature and in U.S. Patent 4,105,626, Column 9. Specifically the compound is prepared by the reaction of ammonia with acetone. The preparation of other polyalkylpiperidin-4-ones of formula IV can be prepared by reaction of ammonia with an aliphatic ketone such as methyl ethyl ketone. This procedure has been described by W. Traube in Chem, Ber. 41 , 777 (1908). Compounds of the formula IV which carry other alkyl substituents in the 2-position and the 6-position can be prepared in a two step process following the procedures outlined in Helv. Chim. Acta 30 , 1114 (1947) and Monatsh. Chem. 88 , 464 (1957), followed by hydrolysis of the resulting pyrimidine. The acetalization reaction is generally carried out in a refluxing solution of a water-immiscible solvent at a temperature of about 80°C. in the presence of an acid catalyst. The acetal resulting from reaction of the diethyl bis(hydroxylmethyl)malonate and the appropriate piperidin-4-one (i.e. a 1,5-dioxa-9-azaspiro[5,5]undecane 3,3-dicarboxylic acid diethyl ester) is generally isolated by solvent extraction and after concentration can be purified by either distillation or crystallization. The diethyl spiroacetal can be used as a starting material for the second step in the process. Higher molecular weight monomeric esters and amines can be prepared by reaction of the diethyl spiroacetal, neat or in solution, with higher molecular weight monofunctional alcohols, amines or mixtures thereof using a basic catalyst like lithium amide or titanium tetraisopropoxide. Examples of suitable solvents are ligroine and toluene. The products may be separated from solvent solution and are generally purified by the trituration or crystallization or any other suitable procedure. The 4-hydroxypolyalkylpiperidines and the 4-aminopolyalkylpiperidines used to react with the diethylspiroacetal in this way to convert the acetals into the compounds of the invention are know from German Patent 2,352,658 and US 3,684,765. In general, the 4-hydroxy compounds are prepared from the corresponding 4-oxopiperidines by reduction via catalytic hydrogenation over Raney Nickel and the 4-amino compounds are synthesized via a reductive amination using ammonia or the particular primary amine of interest. The introduction of an alkyl group can be achieved by reaction of the initially prepared acetal containing the free N-H of the polysubstituted piperidine with suitable halides like methyl iodide, ethyl bromide, propyl bromide, dodecyl chloride, and octadecyl chloride. The generated hydrogen halide can be scavenged by the addition of an inorganic base such as carbonate or hydroxide or by the addition of an organic amine such as triethylamine to the reaction mixture. An alternative way of preparing of the compounds of the invention which contain a 1-alkyl, especially when the desired invention compound is an ester, is to prepare the 1-substituted polyalkylpiperidin-4-ol as described in US 4,014,887 and perform the transesterification in the manner as stated previously. The introduction of an alkanoyl group can be performed by acylation of the parent N-H compound using the suitable acid halide or, when convenient, the acid anhydride. If the acid halide is used the generated hydrogen halide can be scavenged in the same manner as stated previously. Examples of such groups are acetyl chloride, propionyl chloride, hexanoyl chloride, dodecanoyl chloride, octadecanoyl chloride, acetic anhydride, and propionic anhydride, malonyl chlorile, succinyl chloride, and adipoyl chloride. The compounds of this invention are effective light stabilizers for synthetic organic polymers. The following examples are offered to demonstrate but not limit the scope of the invention. Example 1 8,8,10,10-Tetramethyl-1,5-dioxa-9-azaspiro-[5,5]undecane-3,3-dicarboxylic acid, diethylester . A mixture of triacetoneamine (25.1 grams, 0.14 mol), diethyl bis(hydroxymethyl)malonate (35.2 grams, 0.16 mol) and paratoluene sulfonic acid (30.4 grams, 0.16 mol) in 360 milliliters of cyclohexane was heated to reflux and the generated water was removed as condensate in a Dean-Stark trap. The mixture was stirred at reflux for 10 hours after which time an additional (17.6 grams 0.08 mol) of malonate was added. After an additional 18 hours at reflux the mixture was cooled to room temperature and the acid neutralized with 300 milliliters of aqueous potassium carbonate (55.2 grams, 0.4 mol). The layers were separated and the aqueous portion was washed with cyclohexane. The combined organic extracts after drying were concentrated under reduced pressure to yield an orange colored viscous liquid (about 52 grams). The crude product was distilled at reduced pressure to yield the above named spiroacetal (44.1 grams, 85%), b.p. 135-140°C at 0.15 mm. Analysis calculated for: C 18 H 31 NO 6 : 60.48% C, 8.74% H, 3.92% N; Found: 60.01% C, 8.78% H, 3.78% N. Example 2 8,10-Diethyl-7,8,10-trimethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diethyl ester This compound was prepared in a manner identical to the preparation of Example 1 with the substitution of 2,6-diethyl-2,3,6-trimethylpiperidin-4-one for 2,2,6,6-tetramethylpiperdin-4-one. The ketone was prepared as stated in US 4,105,626, Column 12. Example 3 8,8,10,10-Tetramethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diester with 2,2,6,6-tetramethyl-4-piperidinol . To a mixture containing 15.41 grams, (0.043 mol) of the product of Example 1 and 2,2,6,6-tetramethyl-4-piperidinol (13.56 grams, 0.86 mol) in 100 milliliters of ligroine (90-100°C) at reflux was added 100 mg of lithium amide as catalyst. The mixture was allowed to stir at reflux with a gentle stream of nitrogen passing over the surface of the reaction mixture for about 24 hours. The material was extracted and worked up by pouring the mixture into additional hot ligroine, removing the insolubles by filtration, concentrating the filtrate and allowing the mixture to crystallize. Isolation of the product by filtration yielded 18.64 grams (0.032 mol, 75% yield) of the above named compound m.p. 167.5-169°C. Analysis calculated for: C 32 H 57 N 3 O 4 : 66.29% C, 9.91% H, 7.25% N; Found: 66.25% C, 9.47% H, 7.48% N. Example 4 8,8,10,10-Tetramethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol To a mixture of the compound of Example 1 (2.94 grams, 8.2 millimole) and 1,2,2,6,6-pentamethyl-4-piperidinol (2.82 gram, 16.4 mmol) in about 50 ml of ligroine at reflux (90-110°C) was added lithium amide (38 mg) as catalyst. A general stream of nitrogen was passed over the surface of the mixture for 20 hours before pouring the hot mixture into additional hot ligrioine adn subsequently filtering the solution. The filtrate was concentrated and allowed to crystallize to yield 3.2 gram (64% yield) of the named compound as a white solid, mp 83-87°C. Analysis calculated for: C 34 H 61 N 3 O 6 : 67.18% C, 10.12% H, 6.91% N, Found: 66.42% C, 10.27% H, 6.46% N. Example 5 9-Butyl 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diester with 1-butyl-2,2,6,6-tetramethylpiperidin-4-ol A mixture of the product of Example 3 (5.8 g, 10 mmol) was treated with 4.5 g (33 mmol) of 1-bromobutane in 25 ml of tetrahydrofuran containing triethylamine (36 mmol). The mixture was heated at reflux for 72 hours whereupon it was cooled, concentrated and the residue was partitioned between dichloromethane and water. The organic solution was dried (sodium sulfate) and concentrated. Purification of the residue yielded the desired product as evidenced by NMR and mass spectroscopy. Example 6 8,8,10,10-Tetramethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, dioctadecyl ester To a mixture of the compound of Example 1 (5.71 g, 16.0 mmol) and 1-octadecanol (9.50 g, 35.0 mmol) which was heated to 135°C under a stream of nitrogen was added sodium methoxide (120 mg). The temperature was increased to 160-170°C and maintained for about 3 hours. Subsequently the mixture was cooled and an off-white solid was obtained (13 g, 100% recovery). This material was treated with hexane and ether to effect removal of the color and some purification, m.p. 54-56°C. Analysis calculated for: C 50 H 95 NO 6 : 73.70% C; 12.24% H; 1.79% N; Found: 73.68% C; 11.48% H; 1.42% N. Example 7 9-Acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diethyl ester A mixture containing 44.68 g (0.125 mol) of the product of Example 1 and 71.05 g (0.70 mol) of acetic anhydride was heated at reflux for 24 h. The solution was cooled, diluted with chloroform and washed with saturated sodium carbonate solution (4x200 ml) and then with water (2x200 ml). After drying with sodium sulfate and concentration, a brown solid was isolated. Recrystallization yielded a white solid (40.0 g, 80% yield) melting at 75-77°C. Analysis calculated for: C 20 H 33 NO 7 : 60.13% C; 8.33% H; 3.51% N; Found: 60.13% C; 8.39% H; 3.58% N. Example 8 9-Acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro-[5,5]undecane-3,3-dicarboxylic acid, diester with 1, 2,2,6,6-pentamethyl-4-piperidinol To a mixture of the compound of Example 7 (9.22 g, 23 mmol) and 1,2,2,6,6-pentamethyl-4-piperidinol (7.88 g, 46 mmol) in 100 milliliters of ligroine (90-110°C) at reflux was added the lithium amide (53 mg, 2.3 mmol) catalyst. The mixture was refluxed under a gentle stream of nitrogen for 5 h and was then diluted with ligroine. The catalyst was destroyed with glacial acetic acid and the mixture was filtered, decolorized and then concentrated to yield a white foam. Chromatographic purification yielded 5.95 g of the desired product (40% yield) as a white foam, m.p. 68-70°C. Analysis calculated for: C 36 H 63 N 3 O 7 : 66.53% C; 9.77% H; 6.47% N; Found: 65.99% C; 9.79% H; 6.42% N. Example 9 9-Acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro-[5,5]undecane-3,3-dicarboxylic acid, diester with 1-acetyl-2,2,6,6-tetramethyl-4-piperidinol A mixture of the compound of Example 3 (16.43 g, 28 mmol) and acetic anhydride (34.68 g, 340 mmol) in 50 ml of chloroform was heated at reflux for 21 h. The solution was cooled, diluted with chloroform and washed with saturated sodium carbonate solution (3x200 ml) and then with water (3x200 ml). Dried with sodium sulfate and concentrated. The resulting yellow oil was triturated with ether producing a white powder. Recrystallization from ethyl acetate yielded a white solid (12.33 g, 62% yield) with a melting point of 161.5-163°C. Analysis calculated for: C 38 H 63 N 3 O 9 : 64.65% C; 9.00% H; 5.95% N; Found: 64.51% C; 8.84% H; 5.84% N. Example 10 8,8,9,10,10-Pentamethyl-1,5-dioxa-9-azaspiro-[5.5]-undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol To a mixture of 8,8,9,10,10-pentamethyl-1,5-dioxa-9-azaspiro-[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, prepared from 1,2,2,6,6-pentamethyl-4-piperidone and diethyl bis(hydroxymethyl) malonate in a manner analogous to that of Example 3, (8.96 g, 24 mmol) and 1,2,2,6,6-pentamethyl-4-piperidinol (8.22 g, 48 mmol) in 100 ml of ligroine (90-110°C) at reflux was added the lithium amide (27 mg, 1.2 mmol) catalyst. A gentle stream of nitrogen was continued for 24 h. The mixture was diluted with ligroine and the catalyst was destroyed with glacial acetic acid. The solution was filtered and allowed to cool and crystallize. Recrystallization from ligroine yielded a white powder (7.93 g, 53% yield) melting at 111-113°C. Analysis calculated for: C 35 H 63 N 3 O 6 : 67.60% C; 10.21% H; 6.76% N; Found: 67.49% C; 10.24% H; 6.53% N. This compound can also be prepared by the methylation of the compound of Example 3 using formaldehyde and formic acid. Example 11 9-Acryloyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro [5.5]undecane-3,3-dicarboxylic acid, diester with 1-acryloyl-2,2,6,6-tetramethylpiperdin-4-ol To a solution of the product of Example 3 (5.80 g, 10 mmol) in 40 ml of tetrahydrofuran was added a solution of acryloyl chloride (3.0 g, 33 mmol) in 25 ml of tetrahydrofuran dropwise over a period of 20 minutes. Upon completion of the addition of the mixture was permitted to stir at ambient temperature for 24 hours. The mixture was diluted with ether, neutralized with aqueous sodium hydroxide and partitioned with water. The organic solution was dried (magnesium sulfate) and concentrated to yield the crude product. Trituration with ether/petroleum ether (35-60°C) yielded the product as a white solid. This material was characterized by NMR and mass spectroscopies. Example 12 9-Butylcarbamyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-butylcarbamyl-2,2,6,6-tetramethylpiperidin-4-ol To a solution of the product of Example 3 (5.80 parts) in 40 ml of tetrahydrofuran was added a solution of butyl isocyanate (3.12 parts) in 20 parts of tetrahydrofuran. The mixture was allowed to stir at ambient temperature for 24 hours where upon concentration of the mixture and purification of the crude reaction mixture yielded the desired product as demonstrated by NMR and mass spectroscopies. Example 13 9-[2-Hydroxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-hydroxyethyl]-2,2,6,6-tetramethylpiperidin-4-ol To a mixture of the product of Example 3 (5.80 g, 10 mmol) in isopropanol was added ethylene oxide 66 g, 150 mmol). The mixture was charged in an autoclave and heated. Upon completion of the reaction the mixture was concentrated and purified to yield the desired product as indicated by NMR and mass spectroscopy. Example 14 9-[2-Stearoyloxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-stearoyloxyethyl]-2,2,6,6,-tetramethylpiperidin-4-ol The product of Example 13 (7.12 parts) was combined with stearoyl chloride (9.55 parts) and triethylamine (3.33 parts) in tetrahydrofuran. The mixture was stirred at ambient temperature for 18 hours before being partitioned between dichloromethane and water. The organic solution upon drying and concentration yielded the product as evidenced by NMR and mass spectroscopy. Example 15 9-Cyanomethyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-cyanomethyl-2,2,6,6-tetramethylpiperidin-4-ol A mixture of the product of Example 3 (5.80 parts) and acetone cyanohydrin (2.81 parts) and excess formaldehyde (37% aqueous) was heated at reflux for 18 hours. The mixture was cooled, basified and extracted with ether. The organic solution was dried (magnesium sulfate) and concentrated to yield the crude product. Purification yielded the desired product as evidenced by NMR and mass spectroscopy. Example 16 8,8,10,10-Tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diamide with 4-amino-2, 2,6,6-tetramethylpiperidine To a mixture of the compound of Example 1 (3.57 parts) and 3.43 parts of 4-amino-2,2,6,6-tetramethylpiperidine in 30 ml of DMSO was added sodium hydride (0.5 parts). The mixture was heated to 100°C and maintained for 12 hours. The crude reaction mixture was partitioned between ethyl acetate and water after cooling. The organic solution was dried (sodium sulfate) and concentrated. After subsequent purification the product was characterized by NMR and mass spectroscopy. The spiroacetal derivatives of the invention are particularly useful as light stabilizers for synthetic polymers which undergo degradation in the presence of air and actinic radiation. As used herein polymers are intended to embrace polyolefins including homopolymers of olefins such as low density and high density polyethylene, polypropylene, polystyrene, polybutadiene, polyisoprene and the like; and copolymers of olefins with other ethylenically unsaturated monomers such as ethylene-propylene copolymer, ethylene-butylene copolymer, ethylene-vinyl acetate copolymer, styrene-butadiene copolymer, acrylonitrilestyrene-butadiene copolymer and the like; polyvinylchlorides and polyvinylidene chlorides including homopolymers of each of vinylchloride and vinylidine chloride, vinylchloride-vinylidene copolymers and copolymers of each vinylchloride and vinylidene chloride with vinyl acetate or other ethylenically unsaturated monomer; polyacetal as such polyoxymethylene and polyoxyethylene; polyesters such as polyethyleneterephthalate; polyamide such as 6-nylon, 6,6-nylon and 6,10-nylon and polyurethanes and polymers derived from α, β-unsaturated acids and derivatives thereof, polyacrylates and polymethacrylates, polyacrylic amides and polyacrylonitrile, as well as copolymers of acrylic acid and one or more of its derivatives with a melamine-formaldehyde resin. Synthetic polymers have been widely utilized in the art in view of their excellent properties in various forms or shapes, for example, filaments, fibers, yarns, filament sheet, other molded articles and other molded articles made from latex and foam. However, these polymers have some drawbacks such as poor light and heat stabilities among others. Stated illustratively, polyolefins and polyurethane elastomers frequently tend to undergo severe deterioration when exposed to light such as sunlight or ultraviolet light and polyvinyl chloride and polyvinylidine chlorides frequently tend to deterioration when exposed to light such as sunlight or ultraviolet light and polyvinyl chloride and polyvinylidene chlorides frequently tend to deteriorate and become colored by the action of light and heat together with elimination of hydrogen chloride. Polyamides are also frequently subjected to photodegradation. For the purpose of stabilizing these synthetic polymers against such degradation, these have been proposed in the art a number of stabilizers. For example, in the case of polyolefins, benzotriazole and benzophenone compounds; for polyurethanes, phenol compounds and benzophenone compounds; and for polyvinylchlorides and vinylidene chlorides, lead salts such as basic lead silicate and trisilicate, lead maleate and organic tin compounds such as dibutyltinlaurate and dibutyltinmaleate. The resin should have incorporated within an effective stabilizing amount of a compound described by formula I. The amount will depend upon the nature of the plastic and the amount of radiation to which the plastic will be subject. An amount between about 0.01% and 5.0% by weight of the polymer is effective. Preferably they may be used in concentrations between 0.05 and 1% by weight. In addition, the light stabilizers of formula I may be used with fillers and additional stabilizers including antioxidants, flame retardant stabilizers, anti-slipping and antistatic agents, supplemental light stabilizers, pigments, dyes, lubricants, etc. Suitable antioxidants include those of the hindered phenol type such as 2,6-di-t-butyl-p-cresol; 4,4'-bis(2,6-di-t-butylphenol); 4,4'-bis(2,6-diisopropylphenol); 2,4,6-tri-t-butylphenol; 2,2'-thiobis(4-methyl-6-t-butylphenol); octadecyl-2(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate; pentaerythrityl tetrakis(3,5-di-t-butyl-4-hydroxyphenyl_propionate; 1,3,5-tris(3',5'-di-t-butyl-4-hydroxybenzyl) isocyanurate; 1,3,5-tris((3',5'-di-t-butyl-4'-hydroxyphenyl)propionate isocyanurate; 1,3,5-tris(3',-5'-di-t-butyl-4'-hydroxybenzyl)-2,4,6-dimethylbenzyl)-s-triazine-2,4,6-(1H,3H,5H)-trione and esters of thiodipropionic acid such as dilaurylthiodipropionate and distearylthiodipropionate etc.; hydrocarbyl phosphites such as triphenyl phosphite, trinonyl phosphite, didodecyl pentaerythrityl diphosphite, diphenyldecyl phosphite, tris-(2,4-di-t-butylphenyl)-phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite, etc, in combinations thereof. Suitable supplemental light stabilizers include those of the benzotriazole class, such as 2-(2'-hydroxy-5-t-octylphenyl)benzotriazole; 2,(2'-hydroxy-3',5'-di-t-butyl-phenyl)-5-chlorobenzotriazole; 2-(2'-hydroxy-5'-methylphenyl)benzotriazole; 2-(2'-hydroxy-3'-t-butyl-5'-methylphenyl)-5-chlorobenzotriazole; 2-(2'-hydroxy-3',5'-di-t-amylphenyl)-benzotriazole; those of the hydroxybenzophenone type such as 2-hydroxy-4-methoxybenzophenone; 2-hydroxy-4-octyloxybenzophenone; 2,2'-dihydroxy-4,4'-di-methoxybenzophenone; hindered phenol esters, such as n-hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate; and 2',4'-di-t-butylphenol-3, 5-di-t-butyl-4-hdyroxybenzoate; metal complexes such as nickel complexes of 2,2'-thiobis-(4-6-octylphenol), nickel butylamine complexes of 2,2'-thiobis(4-t-octylphenol); nickel dibutyl thiocarbamate; nickel salts of 4-hydroxy-3,5-di-t-butylbenzylphosphonic acid monoalkyl esters where alkyl is methyl, ethyl, propyl, butyl etc.; nickel complexes of to 2-hydroxy-4-methylphenyl undecylketoneoxime. Further illustrative examples of suitable antioxidants of supplemental light stabilizers can be found in columns 3 and 4 of U.S. Patent Nos. 3,488,290 and 3,496,134. Examples 17-25 In order to further illustrate the effectiveness of the above-described compounds as light stabilizers the previously described materials of Examples 1, 3, 4, 7 and 8, 9, 10 were each incorporated into a commercially available polypropylene resin manufactured by Hercules Corporation as PRO-FAX® 6301 Polypropylene Resin. The light stabilizers were incorporated with the polypropylene by solvent blending (methylene chloride) at concentrations of 0.25% by weight of the total resin composition and as a primary antioxidant stearyl beta-3,5-di-t-butyl-4-hydroxyphenylpropionate was used at a concentration of 0.2%. The resin was then extruded at 200°C and compression molded at 414 bar (6,000 psi) at 188°C to produce films having thicknesses of 0.127 mm (5 mils). A control film was produced by an identical procedure with the light stabilizer omitted. Each film was exposed to Xenon Arc in an Atlas Weather-o-meter until the infrared carbonyl absorption increased by 0.5, which is considered to be the failure point. Example No. Stabilizer Hours to Failure 17 Control 300 18 Example 1 1860 19 Example 3 4400 20 Example 4 3750 21 Example 7 1150 22 Example 8 >4000 23 Example 9 3020 24 Example 10 >4000

Claims: Claims for the following Contracting States : BE, CH, DE, FR, GB, GR, IT, LI, LU, NL, SE A compound of the formula I wherein R 1 is selected from hydrogen and an alkyl group of 1 to 5 carbon atoms, R 2 is selected from hydrogen, a straight or branched chain methylene-linked alkyl group having from 1 to 18 carbon atoms, acryloyl or cyanomethyl and an alkanoyl group having 2 to 18 carbon atoms, R 3 is selected from an alkyl group of 1 to 18 carbon atoms and a group of formula II: X is either -O- or -NR 12 - where R 12 is selected from hydrogen or an alkyl group of 1 to 8 carbon atoms. A compound of claim 1, wherein R 1 is hydrogen, and X is -O-. A compound of claim 2, which is 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 2,2,6,6-tetramethyl-4-piperidinol, 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro [5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-acetyl-2,2,6,6-tetramethyl-4-piperidinol or 8,8,9,10,10-pentamethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol. A compound which is 9-butylcarbamyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-butylcarbamyl-2,2,6,6-tetramethylpiperidin-4-ol. A compound which is 9-[2-hydroxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-hydroxyethyl]-2,2,6,6-tetramethylpiperidin-4-ol. A compound which is 9-[2-stearoyloxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-stearoyloxyethyl]-2,2,6,6-tetramethylpiperidin-4-ol. A synthetic polymer composition stabilized against light induced deterioration comprising an organic polymer normally subjected to deterioration by light, and from 0.01-5% by weight of a compound of the general formula of any one of the preceding claims. A composition of claim 7, wherein the organic polymer is a polyolefin homopolymer or copolymer. A composition of claim 8, wherein said organic polymer is a homo or copolymer of polypropylene. A process for the preparation of 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, which comprises heating the diethyl ester of bis(hydroxymethyl)malonate with a polyalkylated 4-piperidone in a refluxing water immiscible solvent at a temperature less than 100°C. in the presence of an acid catalyst. Claims for the following Contracting States : AT, ES A synthetic polymer composition stabilized against light induced deterioration comprising an organic polymer normally subjected to deterioration by light, and from 0.01 - 5 % by weight of a compound of the formula I: wherein R 1 is selected from hydrogen and an alkyl group of 1 to 5 carbon atoms, R 2 is selected from hydrogen, a straight or branched chain methylene-linked alkyl group having from 1 to 18 carbon atoms, acryloyl or cyanomethyl and an alkanoyl group having 2 to 18 carbon atoms, R 3 is selected from an alkyl group of 1 to 18 carbon atoms and a group of formula II: X is either -O- or -NR 12 - where R 12 is selected from hydrogen or an alkyl group of 1 to 8 carbon atoms. The composition of claim 1, wherein R 1 is hydrogen, and X is -O-. The composition of claim 2, wherein the compound of formula I is 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 2,2,6,6-tetramethyl-4-piperidinol, 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol, 9-acetyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-acetyl-2,2,6,6-tetramethyl-4-piperidinol or 8,8,9,10,10-pentamethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1,2,2,6,6-pentamethyl-4-piperidinol. The composition of any one of the preceding claims, wherein the organic polymer is a polyolefin homopolymer or copolymer. The composition of claim 4, wherein said organic polymer is a homo or copolymer of polypropylene. A synthetic polymer composition stabilized against light induced deterioration comprising an organic polymer normally subjected to deterioration by light, and from 0.01 - 5 % by weight of a compound which is 9-butylcarbamyl-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-butylcarbamyl-2,2,6,6-tetramethylpiperidin-4-ol. A synthetic polymer composition stabilized against light induced deterioration comprising an organic polymer normally subjected to deterioration by light, and from 0.01 - 5 % by weight of a compound which is 9-[2-hydroxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-hydroxyethyl]-2,2,6,6-tetramethylpiperidin-4-ol. A synthetic polymer composition stabilized against light induced deterioration comprising an organic polymer normally subjected to deterioration by light, and from 0.01 - 5 % by weight of a compound which is 9-[2-stearoyloxyethyl]-8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diester with 1-[2-stearoyloxyethyl]-2,2,6,6-tetramethylpiperidin-4-ol. A process for preparing a synthetic polymer composition stabilized against light induced deterioration, comprising an organic polymer normally subjected to deterioration by light and from 0.01 to 5 % by weight of a compound of the formula I: wherein R 1 is selected from hydrogen and an alkyl group of 1 to 5 carbon atoms, R 2 is selected from hydrogen, a straight or branched chain methylene-linked alkyl group having from 1 to 18 carbon atoms, acryloyl or cyanomethyl and an alkanoyl group having 2 to 18 carbon atoms, R 3 is selected from an alkyl group of 1 to 18 carbon atoms and a group of formula II: X is either -O- or -NR 12 - where R 12 is selected from hydrogen or an alkyl group of 1 to 8 carbon atoms, the process comprising the following steps: providing an organic polymer normally subjected to deterioration by light, providing a compound of the above formula I, and incorporating said compound with said organic polymer by solvent blending. The process according to claim 9, wherein the organic polymer used is a polypropylene resin. The process according to claim 10, wherein the solvent used for solvent blending is methylene chloride. The process according to claim 11, wherein the resin is extruded at 200°C and compression molded at 414 bar (6000 psi) at 188°C to produce films having thicknesses of 0.127 mm (5 mils). A process for the preparation of compounds of formula I which comprises the reaction of a bis(hydroxymethyl) malonate with a 4-oxo piperidine. A process for the preparation of 8,8,10,10-tetramethyl-1,5-dioxa-9-azaspiro[5.5]undecane-3,3-dicarboxylic acid, diethyl ester, which comprises heating the diethyl ester of bis(hydroxymethyl)malonate with a polyalkylated 4-piperidone in a refluxing water immiscible solvent at a temperature less than 100°C in the present of an acid catalyst.

Inventors: NELSON RICHARD VICTOR, STEPHEN JOHN FERGUS, NELSON, RICHARD VICTOR, STEPHEN, JOHN FERGUS
Applicants: CYTEC TECH CORP, CYTEC TECHNOLOGY CORP.
Application year: 1986
Main classification: C07D491
IPC codes: C08K5, C07D519, C08L101, C07D491, C08G69, C08G63