ADJUSTABLE FILTER CIGARETTE

Abstract: A variable dilution cigarette (40), of the type having a filter (42) with two relatively rotatable segments (44,45) having slits (62,63), (60,61) in the plug wrapping (52) and the tipping paper (43) which rotate in and out of rotational registry to vary the dilution level, is provided which is insensitive to slight longitudinal misalignment of the slits. An array of longitudinal depressions (50) is formed in one segment of the filter plug centered on the slit in the plug wrapping and ending short of both ends of the filter segment containing the slit. The depressions act as a plenum allowing the longitudinal flow of air between the slit in the tipping paper and the slit in the plug wrapping in case of longitudinal misalignment arising during use, but do not allow circumferential air flow when the slits are intentionally deregistered by relative rotation of the filter segments. Because the depressions do not reach the ends of the filter segment containing the slit, they do not allow any unwanted air into the filter.

Description: This invention relates to filter cigarettes which are adjustable by the smoker to vary the air dilution value. It is known to produce variable dilution cigarettes having integral rotatable elements for controlling dilution. The rotatable element can be a rotatable band of tipping paper retained by stationary bands against axial displacement and having a slit overlying a slit in the filter plug wrap with which it can be rotated into and out of registry. Alternatively, it can be a rotatable section of the filter plug, carrying with it a section of tipping paper extending over a stationary section of the filter plug. The extending section of the tipping paper has a slit which overlies a slit in the plug wrap on the stationary filter plug segment. The slits can be moved in and out of registry by rotating the rotatable filter segment. Such a cigarette is described in commonly-assigned United States Patent No. 4,532,943, which is hereby incorporated by refer­ ence in its entirety. In the manufacture of these types of ciga­ rettes, the slits in the tipping paper and plug wrap are most easily formed by simultaneously slitting both layers with a knife or laser beam. The cigarettes are therefore assembled initially with the slits fully in registry both longitudinally and rotationally. The dilution level can then be adjusted by rotating the rotatable segment varying the rotational registry of the slits. In such a cigarette, it is intended that the longitudinal registry of the slits does not change as the filter segments are rotated. However, with certain constructions, rotation of the rotatable segment may cause longitudinal motion of the rotatable segment, affecting the longitudinal registry of the slits and impairing control of the dilution level. It would be desirable to be able to provide a variable dilution cigarette of the type described above in which a change in the longitudinal registry of the slits does not affect control of the variable dilution feature. According to the present invention there is provided a filter cigarette comprising a tobacco rod, a substantially cylindrical filter plug having a mouth end and a rod end open to the passage of air and smoke, plug wrapping circumscribing said filter plug, and tipping paper circumscribing and joining the filter plug to the tobacco rod, at least one of the plug wrapping and the tipping paper being substantially air-impermeable, the filer plug comprising a mouth-end segment axially connected to a rod-end segment for rotation about the axis of the cigarette, each of the segments having respective mouth and rod ends, the tipping paper having a first opening therein and the plug wrapping having a second opening therein underlying the first opening, the openings overlying one of the mouth-end and rod-end segments, such that rotation of the mouth-­ end segment relative to the rod-end segment varies the registry between the first and second openings for varying the air-dilution value of the filter cigarette; characterised in that the overlain segment comprises an array of angularly closely-­ spaced longitudinal depressions extending from a first point remote from the mouth end of the said overlain segment to a second point remote from the rod end of the said overlain segment, the openings being between the first and second points and within the array of depressions, whereby registry between the openings is insensitive to minor longitudinal misalignment of the openings. There is also provided in accordance with the invention a method of manufacturing such a cigarette comprising the steps of cutting a tobacco rod and a wrapped filter plug to a desired length, forming a circumferential cut in the wrapped filter plug to defining first and second segments and a central core along the longitudinal axis of the wrapped filter plug such that the first segment is rotatable relative to the second segment about the longitudinal axis of the wrapped filter plug, forming longitudinal depressions in the wrapped filter plug, bringing the tobacco rod and the wrapped filter plug into axial alignment, overwrapping the tobacco rod and the wrapped filter plug with tipping paper, and forming first and second openings in the tipping paper and plug wrapping. The invention will be further described, by way of example with reference to the drawings, in which: FIG. 1 is a fragmentary, partially exploded perspective view taken from the mouth-end of a variable dilution cigarette which may be subject to longitudinal misalignment; FIG. 2 is a cross-sectional view of the cigarette of FIG. 1, taken from line 2-2 of FIG. 1; FIG. 3 is a cross-sectional view of the filter plug of the cigarette of FIGS. 1 and 2; FIG. 4 is a fragmentary, partially exploded, perspective view taken from the mouth-end of a cigarette according to the present invention; FIG. 5 is a radial cross-sectional view of the cigarette of FIG. 4, taken from line 5-5 of FIG. 4, but not exploded; FIG. 6 is a longitudinal cross-sectional view of the cigarette of FIG. 4 taken from line 6-6 of FIG. 5; FIG. 7 is a longitudinal cross-sectional view of the cigarette of FIG. 4 taken from line 7-7 of FIG. 5; FIG. 8 is a fragmentary, partially exploded, perspective view taken from the mouth end of an alter­ native embodiment of the cigarette of FIG. 1, which is subject to longitudinal misalignment; and FIG. 9 is a fragmentary, partially exploded, perspective view of an alternative embodiment of the cigarette of FIG. 4 according to the present invention. A cigarette of the type described in said above-incorporated commonly-assigned U.S. Patent No. 4,532,943, which is subject to longitudinal mis-­ alignment as discussed above, is illustrated in FIGS. 1-3. The cigarette 10 comprises a tobacco rod 11 - that is, a charge of smoking material wrapped in cigarette paper - attached to an axially aligned, wrapped cylindrical filter plug 12, and tipping paper 13. The filter plug 12 has a mouth end and a rod end, both of which are open to permit passage of air and smoke, and is divided into first and second segments 14, 15 by a circumferentially extending cut 16 which defines a central, axial core 30 about which the first segment 14 can be rotated relative to the second segment 15. The tipping paper 13 circumscribes and joins the filter plug 12 to the tobacco rod 11 in abutting end-to-end relation. Tipping paper 13 extends from substantially the mouth end of the filter plug 12, where it is fastened to segment 14 by adhesive band 22, to a point on the tobacco rod 11 adjacent the rod end of the filter plug 12, where it is fastened to both segment 15 and tobacco rod 11 by adhesive band 23. Tipping paper 13 also has a perforated break line 17 at a point between the circumferential cut 16 and the tobacco rod 11, dividing it into two tipping paper sections 24, 25. Two openings 18, 19 are made through the tipping paper 13 corresponding to two openings 20, 21 in the underlying portion of the filter plug wrap. When perforation line 17 is broken, tipping paper section 24 is free to rotate with first segment 14 of the filter plug 12 about the axis of central core 30, such that openings 18, 19 in the tipping paper 13 and openings 20, 21 in the underlying portion of the plug wrap are in varying degrees of registry. Adjustment of the degree of registry permits varying amounts of air to enter the filter and combine with the smoke, thereby varying the air dilution value of the cigarette. As described above, such cigarettes are assembled by providing a filter plug such as untipped filter plug 31, shown in FIG. 3, and attaching it to a tobacco rod 11 by overwrapping both untipped plug 31 and rod 11 with a length of tipping paper 13 which has already been provided with perforated break line 17. The tipping paper 13 is bonded by adhesive band 22 to the mouth end of filter plug 31 and by adhesive band 23 to the rod end of filter plug 31 and to the adjacent end of tobacco rod 11. A pair of slits is made through both tipping paper 13 and the wrapping of untipped filter plug 31 by a knife or laser beam, or other suitable means, simultaneously forming open­ ings 18 and 20 and openings 19 and 21, transforming untipped filter plug 31 into filter plug 12. When segment 14 is filter plug 12 is rotated immediately after being assembled as described above, the twisting of central axial core 30 will cause core 30 to tend to shorten. However, because the portions of opposing filter segments 14, 15 radially outward of core 30 are in direct contact, core 30 cannot shorten. Instead, the fibers of core 30 stretch or lengthen to maintain the same overall core length while twisted. Because of the stresses and strains involved, they may never return to their original lengths. As a result, when segment 14 is rotated toward a more relaxed position of core 30, segment 14 may move slightly away from segment 15. Therefore, even when openings 18, 19 and 20, 21 are in rotational alignment, they may no longer be in longitudinal alignment, and the functioning of the variable dilution mechanism may be impaired. The possibility of impairment of the func­ tioning of the variable dilution mechanism can be minimized by reducing or eliminating the longitudinal motion of segments 14, 15. One way of reducing or eliminating the longitudinal motion is disclosed in copending, commonly-assigned United States Patent Application Serial No. 761,631, filed August 1, 1985. The possibility of impairment of the func­ tioning of the variable dilution mechanism can also be alleviated by constructing the cigarette in such a way that the variable dilution mechanism is insen­ sitive to relative longitudinal motion of the filter segments. One such cigarette is shown in FIGS. 4-7. Cigarette 40 comprises tobacco rod 11 attached to axially aligned wrapped cylindrical filter plug 42, and tipping paper 43. Filter plug 42 is similar to filter plug 12, and is divided a first mouth-end segment 44 and a second rod-end segment 45 by circum­ ferentially extending cut 46 which defines a central, axial core 64 similar to central axial core 30 of filter plug 12, about which segment 44 can be rotated relative to segment 45. Tipping paper 43 circum­ scribes and joins filter plug 42 to tobacco rod 11 as in cigarette 10. Tipping paper 43 extends from substantially the mouth end of filter plug 42, where it is fastened to segment 44 by adhesive band 22, to a point on tobacco rod 11 adjacent the rod end of filter plug 42, where it is fastened to both segment 45 and tobacco rod 11 by adhesive band 23. Perforated break line 17, located at a point between the circum­ ferential cut 46 and the tobacco rod 11, divides tipping paper 43 into two tipping paper sections 47, 48. Filter plug 42 differs from filter plug 12 in that an annular zone of longitudinal depressions 50 is formed in the surface of segment 45 remote from either end of the segment, so that each depres­ sion 50 runs from a first point remote from the mouth-end of segment 45 to a second point remote from the rod end of segment 45. Preferably, the depressions 50 are each about 2 mm to 4 mm long and less than about 1 mm deep, and peaks 51 between depressions 50 are flush with the surface of filter plug 42 outside the annular zone of depressions 50. Plug wrapping 52 conforms to depressions 50 and peaks 51 in the annular zone. Depressions 50 are preferably formed by embossing a filter plug such as filter plug 12. For ease of illustration, depres­ sions 50 and peaks 51 are shown in FIG. 5 as being sharply angular. In practice, they may be more rounded. At least one of tipping paper 43 and plug wrapping 52 is substantially air-impermeable. Prefer­ ably, both tipping paper 43 and plug wrapping 52 are substantially air-impermeable. A pair of slits is formed by knife, laser beam, or other suitable means through both tipping paper 43 and plug wrapping 52 between the first and second points and overlying the zone containing depressions 50, simultaneously forming openings 60 and 61 in section 47 of tipping paper 43, and openings 62 and 63 in plug wrapping 52. When openings 60 and 62, and 61 and 63, are in at least partial rotational registry, air can flow through openings 60, 61 into depressions 50 underlying those openings, and then into filter plug 42 through openings 62, 63 in plug wrapping 52. Longitudinal deregistration of opening 60, 62 and 61, 63 does not adversely affect operation of the variable dilution mechanism as long as it is not so great as to cause openings 60, 61 to be outside the zone of depressions 50. As long as openings 60, 61 remain in the zone of depressions 50, air can flow from openings 60, 61 longitudinally along depressions 50 until it reaches openings 62, 63. Depressions 50 thus function as a plenum for the variable dilution mechanism. Use of depressions 50 as a plenum does not degrade the dilution control available in the ciga­ rette of FIGS. 4-7. Because depressions 50 are outside the plug wrap 52 and do not reach the ends of rod-end segment 45, do they do not conduct any unwanted air into the interior of filter plug 42. Although they allow air to flow longitudinally, depressions 50 do not allow it to flow circumferen­ tially, so that a particular degree of rotational registry in the cigarette of FIGS. 4-7 provides the same degree of dilution as in the cigarette of FIGS. 1-3. It is to prevent circumferential air flow that peaks 51 should be kept as flush as possible with the surface of filter plug segment 45 outside the zone of depressions 50, so that they are in con­ tact with the inner surface of tipping paper 13. An alternative embodiment of the cigarette of FIGS. 1-3 is shown in FIG. 8. This cigarette 80 is also subject to longitudinal misalignment arising during use. Here, the openings 81 and 82 are formed in the mouth-end segment 14 of filter plug 12 and in the overlying tipping paper 13. There is only one band of tipping paper 13, having an adhesive portion 83 and a non-adhesive portion 84. Adhesive portion 83 overlies a portion of tobacco rod 11 and at least a portion of rod-end segment 15 of filter plug 12. The non-adhesive portion 84 extends from the mouth end of adhesive portion 83 to a point on mouth-end segment 14 between opening 81 and the mouth end of cigarette 80. The remainder of mouth-end segment 14 protrudes from tipping paper 12 for grasping and rotating by the smoker to vary the degree of dilution. If desired, this protruding portion of segment 14 can be covered by another band of tipping paper (not shown). Cigarette 80 is subject to the same longi­ tudinal misalignment as cigarette 10 for the same reasons. It is possible according to an alternative embodiment of the present invention to provide ciga­ rette 90, shown in FIG. 9, with the same annular zone 91 of longitudinal depressions 50 as provided in cigarette 40 (FIGS. 4-7). Depressions 50 function in the same way in cigarette 90 as in cigarette 40 to render the variable dilution mechanism of cigarette 90 insensitive to minor longitudinal misalignment arising during use. Although as shown in the carbodiments at FIGS. 4-7 and FIG. 9, the array of depressions 50 extends completely around the circumference of the cigarette in an annular zone, it is possible to pro­ vide a third embodiment of the cigarette according to the invention in which depressions 50 are provided only in those circumferential portions of the annular zone which contain and are immediately adjacent dilu­ tion openings 60-63 or 81, 82. However, in this third embodiment (not shown), it is necessary when forming openings 60-63 or 81, 82 that the filler plug be properly angularly aligned about its longitudinal axis so that the openings are formed within the array of depressions. Thus, an improved variable dilution cigar­ ette of the type described is provided which is not sensitive to longitudinal deregistration of the slits. One skilled in the art will realize that the present invention can be practiced by other than the embodi­ ments described, which are presented for the purpose of illustration and not of limitation, and the present invention is limited only by the claims which follow:

Claims: 1. A filter cigarette (40), (90) comprising a tobacco rod (11), a substantially cylindrical filter plug (92), (12) having a mouth end and a rod end open to the passage of air and smoke, plug wrapping (52) circumscribing said filter plug, and tipping paper (43), (13) circumscribing and joining the filter plug to the tobacco rod, at least one of the plug wrapping and the tipping paper being substantially air-impermeable, the filter plug comprising a mouth-­ end segment (44), (14) axially connected to a rod-end segment (45), (15) for rotation about the axis of the cigarette, each of the segments having respective mouth and rod ends, the tipping paper having a first opening (60), (61), (82) therein and the plug wrapping having a second opening (62), (63), (81) therein underlying the first opening, the openings overlying one of the mouth-end and rod-end segments, such that rotation of the mouth-end segment relative to the rod-end segment varies the registry between the first and second openings for varying the air-dilution value of the filter cigarette; characterised in that: the overlain segment comprises an array of angularly closely-­ spaced longitudinal depressions (50) extending from a first point remote from the mouth end of the said overlain segment to a second point remote from the rod end of the said overlain segment, the openings (60), (61), (82), (62), (63), (81), being between the first and second points and within the array of depressions, whereby registry between the openings is insensitive to minor longitudinal misalignment of the openings. 2. A filter cigarette (40), according to claim 1 in which the openings (60), (61), (62), (63) overlie the rod-end segment (45), the portion of the tipping paper (43) containing the first opening (60), (61) rotating relative to the rod-end segment (45) when the mouth-end segment is rotated. 3. A filter cigarette (40), according to claim 2 in which the tipping paper (43) extends from a third point on the tobacco rod (11) to the mouth end of the filter plug (42), and has a first adhesive portion (23) overlying the tobacco rod and at least a portion of the rod-end segment (45) for attaching the filter plug to the tobacco rod, a second adhesive portion (22) overlying at least a portion of the mouth-end segment (44), and an adhesive-free portion containing the first opening (60), (61). A filter cigarette (40) according to claim 3, in which the tipping paper (43) comprises first (48) and second (47) bands, the first band having the first adhesive portion (23) and the second band having the second adhesive portion (22) and the adhesive-free portion. 5. A filter cigarette (40) according to claim 4 in which the second band (47) is perforatedly connected (17) to the first band (48). 6. A filter cigarette (90), according to claim 1 in which the openings (82), (81) overlie the mouth-end segment (14), the portion of the tipping paper (13) containing the first (82) opening remaining stationary relative to the rod-end segment (15) when the mouth-end segment is rotated. 7. A filter cigarette (90) according to claim 6 in which the tipping paper extends from a third point on the tobacco rod (11) to a fourth point between the openings (82), (81) and the mouth end of the mouth-end segment (14), and has an adhesive portion (83) overlying the tobacco rod and at least a portion of the rod-end segment (15) for attaching the filter plug (12) to the tobacco rod, and an adhesive-free portion (84) containing the first opening (82). 8. A filter cigarette (90) according to claim 7 in which the tipping paper comprises the first and second bands, the first band extending from the third point to the fourth point and the second band extending from the fourth point to the mouth end of the mouth-­ end segment (14) and being adhered to the mouth-end segment. 9. A filter cigarette (40), (90) according to any preceding claim in which the outer surface of the plug wrapping (52) overlying the portion of the filter plug (42,12) between the longitudinal depressions (50) are flush with the outer surface of the plug wrapping overlying the rest of the filter plug. 10. A filter cigarette (40), (90) according to any preceding claim in which the mouth-end segment (44,14) and the rod-end segment (45,15) are defined by a circumferential cut (46) in the filter plug (42,12), the cut extending partially through the filter plug and defining a central axial core (64) of filter tow material connecting the mouth-end segment to the rod-end segment. 11. A filter cigarette (40), (90) according to any preceding claim in which the tipping paper (43,13) and the plug wrapping (52) are both substantially air-permeable. 12. A filter cigarette (40), (90) according to any of claims 1 to 10 in which the tipping paper (43,13) is air-permeable and the plug wrapping (52) is substantially air-permeable. 13. A filter cigarette (40), (90) according to any of claims 1 to 10 in which the tipping paper (43,13) is substantially air-­ impermeable and the plug wrapping (52) is air-permeable. 14. A method of manufacturing a filter cigarette according to any preceding claim, comprising the steps of cutting a tobacco rod and a wrapped filter plug to a desired length, forming a circumferential cut in the wrapped filter plug to defining first and second segments and a central core along the longitudinal axis of the wrapped filter plug such that the first segment is rotatable relative to the second segment about the longitudinal axis of the wrapped filter plug, forming longitudinal depressions in the wrapped filter plug, bringing the tobacco rod and the wrapped filter plug into axial alignment, overwrapping the tobacco rod and the wrapped filter plug with tipping paper, and forming first and second openings in the tipping paper and plug wrapping.

Inventors: NICHOLS, WALTER ALLEN
Applicants: PHILIP MORRIS PRODUCTS INC.
Application year: 1986
Main classification: A24D3
IPC codes: A24D3, A24D1