REFLECTIVE APPARATUS FOR MICROWAVE COOKING

Abstract: A plurality of cells (10, 110, 212) installed in a microwave oven reflect the microwaves and improve temperature unifor­ mity of food heated in the oven. The cell includes a reflector which moves with variation in the response of a temperature sensor (24, 114, 212) and varies the concentration of reflected microwaves incident on the food.

Description: REFLECTIVE APPARATUS FOR MICROWAVE COOKING This invention relates to improvements in microwave cooking ovens and, more particularly, to apparatus for improving temperature uniformity in tood cooked in such ovens. The use of microwave cooking ovens has become widespread in both homes and restaurants and other food preparation institutions, primarily because food can be heated quickly and conveniently0 When relatively large portions of food, for example, roasts and similar large meat portions are prepared in microwave ovens, the resulting cooking orten leaves the food with unpleasant temperature differences located within the same por than. Such temperature differences are caused by localized concentrations of microwave energy within the food resulting in whot-sspots" in which the temperature is noticeably elevated relative to remote locations within the sante integral portion. The reflective cells of this invention promote uniform heating of the food without such "hot-spots"0 According to this invention, a plurality or rerlec- tive cells provide improved uniformity in the temperature or food heated in a microwave oven. Each cell includes a temperature sensor responsive to temperature generated in the oven and movable reflectors for reflecting the microwaves. The reflectors are movable with variation in the response of the temperature sensor, so that the reflectors vary the direction of the reflected microwaves relative to the food product and vary the concentration of the reflected microwaves incident on the food. Variation in microwave con centration at various strata within the food prevents excessive concentrations of microwaves therein and eliminates creation of "hot spots". In one embodiment, a plurality of cells are mounted above the bottom wall of the oven below the level of the food product. Each of these cells includes a Ushaped bimetallic element having opposing arms. The arms spread and retract with respective heating and cooling of the bimetallic element. The movements of the arms drives pivotal motion of a pair of reflectors which are respectively engaged with the arms, The pivotal movement of the reflectors changes the direction of the reflected microwaves. The cycled pivoting or the reflectors creates changing microwave concentra- tions incident on the food product to promote heating to uniform temperature throughout. In another embodiment, the cells are mounted in the wall of a food container. These cells have a bimetallic coil carrying reflectors which move with winding and unwinding of the coil. Accordingly, the first object of the invention is to provide a reflective cell for improving uniformity in the temperature of a food product heated in a radiant energy heating cavity of an oven, characteried by temperature sensor means responsive to heat generated within the cavity, temperature sensor means being located in the cavity and separate from the food product. The reflective cell further includes movable reflection means for reflecting radiant energy within the cavity, the movable reflection means also being located in the cavity and separate from the food product, the reflec tion means being movable with variation in the response of the sensor means to the heat in order to vary the direction of the radiant energy relative to the food product and to vary the concentration of the energy in cident on the product ror promoting the temperature un iiormiey therein. The second object of the invention 18 to provide a plurality of reflective cells for improving uniformity in the temperature or a rood product heated in a radial ant energy heating cavity of an oven separately therefrom, characterised by a plurality of cell. formed in array of cells spaced from one another and the food product in the cavity, each cell including temperature sensor means responsive to heat generated within the cavity. The plurality of reflective cells further include movable reflection means for reflecting radiant energy within the cavity, the reflection means being movable with variation in the response of the sensor means to the heat in order to vary the direction of the radiant energy relative to the food product and to vary the concentration of the reflecting radiant energy incident on the product roib promoting the teperature unirormity therein. The preferred embodiment of this invention will now be described by way of example, with reference to the drawinga accompanying this specification in which: Figure 1 is a perspective view of a microwave oven within which an embodiment of the reflective cells of this invention are installed; Figure 2 is an enlarged perspective view of one of the cells in Figure 1, illustrating microwave reflect ing elements movable by a bimetallic element; Figure 3 is a plan view of the cell of Figure 2 il- lustrating the U-shape of the bimetallic element; Figure 4a is an end view, partially in section, of the cell of Figure 2, illustrating the pivotal motion of the reflectors and changing direction of the mlcrowaves reflected as a result of the motion; ; Figure 4b is a view aimilar to Figure a, illustrating the reflectors fully pivoted into a horizontal coplanar configuration; Figure 5a is a perspective view of a modified em bodinient of a cell according to the invention for incorporation into a food container, illustrating a bimetallic coil carrying microwave ref lective element; Figure 5b is a plan view of a cell of Figure 5a, illustrating the rotated position of the reflective elements with unwinding of the heated coil; Figure 6 is a perspective view, partially in sec- tion, of a bowl, illustrating a plurality of the cells of Figure 5a incorporated into the wall of the bowl; ; Figure 7a is a modified embodiment of a reflective cell for incorporation into a food container, illustrating the cool condition of a bimetallic element having four arms in cone-like configuration; and Figure 7b is a perspective view of the heated condition of the bimetallic element of Figure 7a in which the arms are spread outwardly into a generally planar configuration to reflect the bulk of the microwaves directed at the element. Referring to Figure 1, a plurality of reflective cells in an embodiment of the invention, are generally designated be reference character 10 and installed within a conventional microwave oven generally designated by reference character A. The cells 10 can be arranged in rectilinear rows in which the cells are spaced at least 1/16 inch in order to prevent arcing between the cells 10, Preferably, the rows of cells 10 cover substantially the entire bottom wall B of the oven A and the cells are elevated at a distance, for example 3/4 to 1 inch above the wall B. In this em bodiment, the food to be cooked is placed above the cells 10 as more fully described hereinafter. Referring to Fig. 2 and 3a, each cell 10 includes three reflectors 12, 14 and 16 formed by strips of alumlnum or similar material which reflects microwaves. The reflectors 12, 14 and 16 are bonded to a flexible rubber sheet 18. The reflectors 12, 14 and 16 are spaced approximately 1/16 to 1/8 inch in eide-by-side parallel arrangement. The middle reflector 14 is attached to a lower surface of a fixed plate 20 of plastic or similar material which is transparent to mi crowaves. This central reflector 14 is held horlzontally stationary by the plate 20 which preferably extenda to support the oentral reflector in all of the cells 10. The sheet 18 provides flexible hinging between the ref lector 14 and each of the other reflectors 12 and 16, which allows the reflectors 12 and 16 to pivot in relation to the fixed central reflector 14. The reflectors 12 and 16 pivot about respective por tions 18a and 18b of the sheet 18 narrowly separating the reflectors 12 and 16 from the fixed reflector 14. As shown in Figure 2, when the oven A is not in operation, the reflectors 12 and 16 are pulled by gravity to extend in generally vertical parallel planes below the plane of the horizontally oriented reflector 14. In this configuration, the reflectors 12 and 16 face one another in spaced opposition. Between the vertically oriented reflectors 12 and 16, a U-shaped bimetallic element 22 is disposed so that the arms 22a and 22b of the U-shaped element 22 extend horizontally in generally spaced, parallel opposition between the reflectors 12 and 16, when the oven A is not in operation and the element 22 ls in generally "cold" condition. Any con ventional bimetallic element, for example copperaluminum, can be employed in suitably fabricated, Ushaped configuration. The arms 22a and 22b can be dimensioned, for example, approximately 3/4 inch in length and extend horiontally parallel and below the horizontal plane of the reflector 14. Between the arms 22a amd 22b, a bar 24 of ferrite or similar material which readily absorbs microwaves is positioned to heat the element 22. Ref erring to Figure 3, the bight portion 22c of the element 22 is attached to the sheet 18 below the stationary reflector 14 'so that the bight 22e is fixed while allowing the arms 22a and 22b to freely move horizontally between the positions illustrated in Figure 2 and Xb. The bar 24 is stationary and can be attached to the bottom surface of sheet 18 below the central reflector 14. As shown in Figure 2, the cells 10 have a floor 26 of plastic or similar material which is transparent to microwaves and both the bight 22e and the bar 24 can be alternatively fixed to the upper surface of the floor 26. Plastic columns 28 separate the plate 20 from the floor 26. The central reflector 14 shields the bar 24 from the microwaves directly transmatted from the generator so that the bar 24 does not overheat. Referring to Figure 4a, a relatively large portion of food C is placed within the oven A above the plate 20 and will extend over a plurality of the cells 10, which are in the range of 1-2 inches long. When the oven A is operated, the conventional microwave generator (not shown) directs microwaves represented by arrows D downward through the food C which absorbs some of the microwaves while other microwaves pass through the food C and are reflected upward by impingement against the central reflector 14 or the bottom wall B of the oven. Additionally, the microwave generator directs some of the microwaves angularly against the sidewalls of the oven A which reflects these microwaves (not shown for simplicity) angularly downward through the rood. Thus, microwaves are reflected from the bottom wall B in both normal and angular directions. As a result of numerous angularly reflected microwaves, the bar 24 will absorb microwaves and begin to generate heat. The heat generated by the bar 24 is conducted to the bimetallic element 22. As the element 22 heats, the arms 22a and 22b move apart or spread horizontally and force the respectively engaged reflectors 12 and 16 to pivot upwardly into the sequential phantom positlons shown in Figure a. As a result of the pivotal motion of the reflectors 12 and 16, some of the microwaves D which pass through the food C and the plate 20 will im pinge on and reflect from the reflectors 12 and 16 at progressively different and decreasing angles as shown by the reflected microwaves D'. The reflected microwaves D' pass through the food C at angles which change with the pivotal movement of the reflectors 12 and 16 and thus, traverse different paths through the food C as the pivotal motion progresses. Referring to Figure 4b, once the arms 22a and 22b have fully. spread and forced the reflectors 12 and 16 into the horizontal coplanar position, the reflectors 12 and 16 will engage the lower surface of the plate 20 which is generally cooled by food which has only begun to heat. The reflectors 12 and 16 are thus cooled by the plate 20 resulting in cooling of the arms 22a and 22b which remaln in n respective engagement with the cooled reflectors 12 and 16. Ae the arms 22a and 22b cool, they retract inwardly toward one another allowing the respective reflectors 12 and 16 to pivot downwardly in the reverse paths of motion illustrated in Figure 4a. Thus, after temporarily reaching the coplanar positions shown in Figure 4b in which the reflected microwaves D' are directed upward and generally oolncl- dent with the impinging microwave D, the downwardly pivoting reflectors 12 and 16 will again reflect microwaves at progressively increasing angles in reverse of the progression shown in Figure 4a. However, since the bar 24 contlnues to heat, the arms 22a and 22b become increasingly heated at they retract and will once again spread forcing the repeated upward pivot of the reflectors 12 and 16. As a result or the cycled, upward and downward pivotal motion of the reflectors 12 and 16, the microwaves reflected therefrom will al86 be directed at cycled, increasing and decreasing angles so that the food C is subjected to a changing gradient in concentration of microwaves D'. Thls changing gradient prevents absorption of microwaves at fixed concentra tions in the various strata within the food, and thus eliminates creation of "hot spots". The effect of the cycled change in the direction of reflected microwaves Dt in Figure 4a will be multiplied by the microwaves initially directed by the generator againat the sidewalls of the oven which are reflected therefrom to impinge the reflectors 12 and 16 and thus, are subjected to the similar change in reflected angles. Each cell 10 operates independently of the other cells. The combined effect of the action of the cells is an upward shifting in the focus of microwave concentration (referred to as the power curve) in the design of the oven, as well as a multiplicity of motions redirecting reflected microwaves, both of which are particularly beneficial in microwave cooking of large or thick portions of food. In modified embodiments, the cells can be incorporated into containers for cooking food, for example, a bowl. Referring to Figure 6, a bowl generally designated by reference character 100 has a wall 102 within which are embedded a plurality of cells generally designated by a reference character 110. The wall 102 is plastic or similar material transparent to micro- wavea. Referring to Figure 5a, the cell 110 includes a stationary generally circular configuration of diametrically intersecting rods 112 of aluminum or similar material which reflect microwaves. As best shown in Figure 5b, the rods 112 form a pattern or eight radial projections, however the number of projections may be variable and is dependent upon maintaining a distance between the peripheral ends 112a less than approximately 1/2 inch, and therefore, fewer or greater than eight radial projections may be required depending upon the length of the rods 112 and the size of the cell 110. Each cell 110 further includes a generally circular, bimetallic coil 114 which circumscribes and ie connected to a wheel 115 on which the ends of eight (8) diametrical spokes 116 are attached. The spokes 116 intersect coaxially with the intersection of the rods 112, and the coil 114 is dimensioned so that in its "cold" condition the spokes 116 are Superimposed on rods 112 in congruent manner. The apoke4 116 are also made of aluminum or similar material which reflects mi microwaves. Referring to Figure 5b and 6, when the bowl 110 containing food product (not shown) is placed in a mi cronave Oven and cooking is begun, the food heats and conducts heat to the coil 114. As best shown in Figure 5b, the heated coil 114 expands in an unwinding motion so that spokes 116 are rotated from the superimposed position of Figure Sa to the position of Figure 5b in which the spokes 116 generally bisect the angles be tween the radial prc:ecti=ns of the r ds 112. In this position, the adjacent ends 112a and 116a of the respective rods 112 and spokes 116 will be at a distance of approximately 1/4 inch. The microwaves typically have a wavelength less than 1/4 inch and the configuration of alternating rods 112 and spokes 116 ef- fectively reflects the bulk of the microwaves directed at the cell 110. Particularly when the food is very cold or frozen, the peripheral area of the food can become heated and thus heat the coil of a particular cell 110, even though the interior of the food may temporarilg remain cool or frozen. As a result, the peripheral area which heats the coil 114 can cool again by contact with flowing liquid produced in the heating process or by simple heat transfer to the remaining cool or frozen areas. Thus, the peripheral area of the food can again cool the coil 114 and reverse the rotation of the spokes 116 to approach their original position as shown in Figure 5a, which again allows the mi microwaves to paas through the cell 110. The unwinding and winding of the coil 114 is thus dependent upon the heating and cooling of the peripheral area of the food in which a particular cell 110 is in contact. The combined effect of the coil motion in the plurality of cells 110 produces changing concentration of the microwave reflection passing through various strata within the food to promote uniform heating. Referring to Figure 7a, a reflective cell 210 is a modified embodiment of a cell for incorporation into the wall of a bowl or similar food heating container. The cell 210 includes a bimetallic element 212 which has four arms 212a which are bent from their central intersection to form a cone-like cruciform. The bimetallic element 212 can be stamped and bent into the cone-like configuration of Figure 7a, and then incorporated into the wall or a container simllar to the bowl in Figure 6. Referring to Figure 7b, when the microwave oven is operated and cooking is begun, the heated periphery of the food (not shown) heats the element 212 causing the arms 212a to spread outwardly into a generally planar coniiguration in which the arms 212a intercept and reflect the bulk of the microwaves directed at the cell 210. When the periphery of food products cool, the arms 212a will again fold inward to the cone-like configuration of Figure 7a, followed by reheating into the configuration of Figure Tb. In this embodiment, the element 212 serves as both the bimetallic element and the reflector. The combined motions of the cells 210 promote un iform heating of the food by changing the concentration of microwave reflection passing through various strata within the food. Variations in the size and structural features of cooperating parts and the materials used may occur to the skilled artisan without departing from the soope of the invention which is set forth in the claims hereto appended.

Claims: CLAIMS 1. A reflective cell for improving uniformity in the temperature of a food product heated in a radiant energy heating cavity of an oven, characterized by: A. temperature sensor means (24, 114, 212) responsive to heat generated within said cavity, said temperature sensor means being located in said cavity and separate from said food product; B. movable reflection means (12, 16, 22a, 22b, 116, 212a) for reflecting radiant energy within said cavity, said movable reflection means also being located in said cavity and separate from said food product; and C, said reflection means being movable with vari ation in the response of said sensor means to said heat, in order to vary the direction of said radiant energy relative to said food pro duct and to vary the concentration of said radiant energy incident on said product for promoting said temperature uniformity therein. 2. The cell of claim 1 further characterized by said sensor means comprises a bimetallic element (22, 212) and said reflection means comprises at least one reflective member (22a, 22b, 212a) engaging said bimetallic element for movement therewith. 3. The cell of claim 1 further characterized by said sensor means includes a bimetallic element and said bimetallic element has a U-shaped configuration comprising a pair of spaced, opposing arms (2say 22b), said arms being generally parallel in unheated condi tion of said bimetallic element, said arms being apreadable when said bimetallic element is heated and retractable when said bimetallic element is cooled. 4. The cell of claim 3 further characterized by said reflection means comprises a pair of reflective members (12, 16) engaging said respectlve arms and movable therewith and including a bar (24) positioned between said arms, said bar having a composition which readily absorbs said radiant energy for heating said bimetallic element, a third reflective member located to provide shielding of said bar agalnst a portion of said radiant energy, said reflective members supported on a flexible support member (18) enabling pivotal movement of said reflective members about fixed por tions of said flexible member. 5. The cell of claim 1 further characterized by said sensor means include a bimetallic coil (114) car rying a plurality of reflective members (116), said reflective members being movable with winding and unwinding of said coil. 6. The cell of claim 5, further characterised by a plurality of stationary reflective members (112) with respect to said movable reflective members and said stationary reflective members include a first circular array of radial projections, and said movable reflective members including a second array of radial projec tions coaxial with said first array. 7. The cell or claim 1 further characterized by said sensor means and said reflection means include a bimetallic element (212) having a plurality of integrally connected, reflective arms (212a) and said arms define a cone-like configuration in the unheated condition of said bimetallic element, said arms being spreadable to form a generally coplanar configuration of said arms when said bimetallic element is heated. 8. The cell of claims 6 or 7 in combination with a container (100) for heating food In said oven, fur ther characterized by said cell is supported on a wall (102) of said container. 9. A plurality of reflective cells for improving uniformity in the temperature of a food product heated in a radiant energy heating cavity of an oven separately therefrom, characterized by: said plurality of cells (10, 110, 212) formed in array of cells spaced from one another and said food product in said cavity, each said cell including A. temperature sensor means (24, 114, 212) responsive to heat generated within said cavity; B. movable reflection means (12, 16, 22a, 22b, 116, 212a) for reflecting radiant energy within said cavity; and C. said reflection means being movable with vari ation in the response of said sensor means to said heat, in order to vary the direction of said radiant energy relative to said food pro duct and to vary the concentration of said reflecting radiant energy incident on said product for promoting said temperature un iformity therein.

Inventors: YANGAS, ROGER A.
Applicants: YANGAS, ROGER A.
Application year: 1986
Main classification: F24C7
IPC codes: H05B6