GROUT INJECTOR

Abstract: A grout injector designed mainly for injecting a grout into a crack of a wall surface of a concrete building and that portion of the wall surface which swells from the inner side thereof. The casing of this injector is provided with air release grooves therein. An anchor plug is set on an injec­ tion tube of the injector in using the injector.

Description: The present invention relates to an improved chemical liquid dispenser or injector which is of particular utility when employed in reinforcing of concrete buildings or similar structures by filling cracks in their bodies or walls with a chemical liquid. GB-A-2010 978 describes an injection device having a tubular chamber for receiving a chemical liquid medium to be injected by the device. The chamber having a piston being slidable movable by means of a piston rod pushing forward the injectable medium out of an outlet which is positioned opposite of the end of a tubular from which the piston rod projects outside Furthermore the device comprises passages closed by the piston head when the inlet closure has been assembled to the chamber and when the piston head is in the position in which it is furthest from the outlet opening of the chamber. US PS 3 572 956 discribes an apparatus for injection grouting material under pressure into a wall structure through a hole. A grouting nozzle is attached by a hose to a pump. A tube of elastic material is inserted in the cylindrical drilled hole in the wall. The nozzle has a tapered shank portion with screw threads that have a long axial face and a short radial face. The nozzle is screwed into the hole of the elastic tube to seal the nozzle in the hole. The disadvantage of this prior art device is that for instance the air enclosed in a blister behind an over-laying concrete wall cannot escape and this blister will not be filled with the liquid completely. Same is true in the case that there are cracks and the air cannot escape through the cracks quick enough as the material gets out of nozzle. So the air will cause a resistance and the operator might have the opinion the crack or the blister is filled and he will stop the proceed. The object of the present invention is to provide a chemical liquid injector with which air entrapped in a blister or in a crack in a wall automatically can escape. This task is solved by the features of the main claim. With such a structure as described above, even if a chemical liquid of high viscosity is employed, air entrapped in the injector casing can automatically be purged out therefrom through the air-escape grooves as the piston is loaded into the injector casing; so that no air bubbles form in the liquid being delivered. Accordingly, the chemical liquid injector of the present invention is simple-structured, low-cost, and of great utility in practical use. Fig. 1 is a longitudinal-sectional view illustrating an embodiment of the chemical liquid injector of the present invention; Fig. 2 is a cross-sectional view taken on the line II-II in Fig. 1; Fig. 3 is a cross-sectional view taken on the line III-III in Fig. 1; Fig. 4 is a diagram schematically showing the state in which the piston is being inserted into the injector casing; Figs. 5 and 6 are diagrams schematically showing how a hole is drilled in the wall to be repaired, prior to the actual injection thereinto of the chemical liquid; Fig. 7 is a perspective view showing the external appearance of a mouthpiece for use with the chemical liquid injector of the present invention; Fig. 8 is its longitudinal-sectional view; Fig. 9 is a side view of its inner body; Fig. 10 is a side view of the mouthpiece, with its sheath partly broken away; Fig. 11 is a cross-sectional view taken on the line V-V in Fig. 8; and Fig. 12 is a diagram showing the chemical liquid injector with the mouthpiece attached thereto. A detailed description will be given of an embodiment of the chemical liquid injector of the present invention. In Figs. 1 through 3, reference numeral 1 indicates a cylindrical injector casing, which is a molding of transparent synthetic resin. The casing 1 is closed at one end but has a nozzle 2 protrusively provided on the closed end face centrally thereof, while the other end is open but is normally closed by a cap threadably attached thereto. Reference numeral 2a identifies a chemical liquid outlet port, 3 screw threads cut around the top end portion of the nozzle 2 for thread-mounting thereon a mouthpiece, and 4 screw threads cut around the open end portion of the casing 1 for threadably attaching thereto the cap. Reference numeral 5 designates a piston, which is made of an elastic material such as synthetic rubber, and has a plurality of flanges 5a standing out from its outer peripheral surface. The piston 5 is fixedly secured on a support head 6 so that the flanges 5a are held in sliding contact with the interior surface 1a of the casing 1; namely, the piston 5 is slidably received in the casing 1. The support head 6 has a rod 7 extending rearwardly from the center thereof. Reference numeral 8 denotes a piston manipulating handle and 9 stoppers protrusively provided on the piston rod 7. The reference numeral 10 denotes the above-mentioned cap, which is normally thread-mounted on the casing 1 at the open end thereof. The cap 10 has a centrally-disposed through hole 11 for receiving the piston rod 7 and a pair of opposed slits 12 extending across the hole 11 for receiving the blade-shaped locking pieces 9, as shown in Fig. 3. Reference numeral 13 represents a coiled spring mounted on the piston rod 7 between the piston 5 and the cap 10, for yieldingly urging the piston 5 to deliver the chemical liquid. Reference numeral 15 identifies a chemical liquid chamber. The interior surface of the casing 1 of the chemical liquid injector, generally indicated by 20, has cut therein one or more longitudial air-escape grooves 14 which extend from the open end 1a of the casing 1 to the position where the piston 5 will lie when it is held at its fully retracted position in the casing 1 by locking the locking pieces 9 of the piston rod 7 to the outer end face of the cap 10. The air-escape grooves 14 may be cut, for instance, in a V-shaped, shallow U-shaped or semi-circular cross-section. The piston rod 7 may also be locked to the cap 10 by inserting a pin into a hole made in the rod 7, instead of using the locking pieces 9. In the case of filling the injector 20 with the chemical liquid, the piston 5 is fully retracted and locked to the cap 10, with the coiled spring 13 compressed between the cap 10 and the piston 5, and then the piston 5, the cap 10, and the coiled spring 13 thus locked as one body are removed together from the casing 1. After loading a required amount of liquid (The amount of liquid filled can be confirmed by reading graduations provided on the outer periphercal surface of the casing 1.), the piston 5 locked to the cap 10 is forced into the casing 1 from its open end 1b, as show in Fig. 4. In this instance, as the piston 5 is pushed forward, air entrapped between the chemical liquid C and the piston head is gradually compressed and driven out of the casing 1 through the air-escape grooves 14 leading to the open end 1b of the casing 1. In this way, the casing 1 is completely purged of air by the time when the piston 5 reaches a predetermined position where it makes contact with the chemical liquid C, and at the point of time when the chemical liquid C partly enters into the air-escape grooves 14, the piston 5 moves past the extreme ends of the grooves 14, inhibiting the liquid C from flowing thereinto. Next, a description will be given of the actual mending of a crack in a concrete body or a wall lifted off the underlying concrete body, through use of the chemical liquid injector 20. Preparatory to the injection of the chemical liquid, a hole 26 for inserting the mouthpiece 40 is drilled in the wall or concrete body. For drilling the hole, a dust catcher 24 and a drill 25 of the type jetting out water from its tip are employed as show in Figs. 5 and 6. The dust catcher 24 comprises a dust collecting chamber 22 which is sealingly disposed on the wall around the area where to be drilled, for collecting concrete shavings and water jetted out from the drill 25, and a dust removing chamber 23 which is connected to a suction pump P, for creating a negative pressure in the dust collecting chamber 22 and for drawing out therefrom the concrete shavings together with the water. Further, the dust catcher 24 is adapted to sealingly stick fast, on one side, to the wall surface to be drilled. The hole 26 is drilled by the core drill 25 while jetting out therefrom water into the dust collecting chamber 22 of the dust catcher 24 stuck fast to the wall surface, and at the same time the resulting concrete shavings and waste water are removed by means of the suction pump P. The body 24a of the dust catcher 24 is a flat, cylindrical, one-side open molding of synthetic rasin. The dust collecting chamber 22 is defined by a cylindrical partition wall 27 eccentrically with respect to the body 24a. The dust collecting chamber 22 and the dust removing chamber 23, which is provided in the body 24a adjacent thereto, intercommunicate through a number of through holes 28 made in the partition wall 27. The dust removing chamber 23 has a tube 30 for receiving a pipe 26 connected to the suction pump P. In order to make the chambers 22 and 23 airtight, seal rings 31 are secured to marginal edges of their open ends. The seal ring 31 attached to the marginal edge of the body 24a is formed thin at its outer peripheral portion 31a so that it adheres firmly to the wall surface. The body 24a has a drill insertion hole 32 in the back of the dust collecting chamber 22 concentrically therewith, and a rubber cap 33 is fitted into the hole 23 for preventing the body 24a from being broken even if touched by the rotating drill. In the case of repairing the exterior wall a lifted off the underlying concrete body A through use of the chemical liquid injector, it is preferable to set an area over which the wall a is considered to be lifted off and to drill a hole at an adequate position prior to the injection of the chemical liquid into the gap B between the wall a and the concrete body A. At first, the dust catcher 24 is held against the wall surface A1 with the dust collecting chamber 22 disposed around the position where to be drilled, and then the suction pump P is actuated, by which the inside of the body 24a is evacuated, causing it to stick fast to the wall surface A1. Then, the drill 25, which is connected to the output shaft of a drive motor (not shown) through a water supply unit 35, is pressed against the wall surface A1 through the drill insertion hole 32 of the dust catcher 24, thus drilling a hole. During drilling a proper amount of water is jetted out from the tip of the drill 25 through a hose 36 connected to the water supply unit 35. In consequence, concrete shavings and dirt are flushed away with water and drawn out of the dust collecting chamber 22 and into the dust removing chamber 23 through the through holes 28 by the force of the pump P, thereafter being rapidly fed to a separator (not shown) provided in association with the pipe 29 connected to the suction pump P. With such combined use of the core drill 25 and the dust catcher 24, it is possible to perform drilling without splashing concrete shavings and water about. Moveover, as the drill 25 is pushed forward into the concrete body A across the gap B, concrete shavings and water naturally enter into the gap B, but they are all drawn out therefrom; so that no excessive drilling takes place and the hole 26 can be drilled to a desired depth. The dust catcher 24 can easily be demounted from the wall surface 1a simply by closing a valve provided in the pipe 29. That is, upon stopping the pumping operation, the negative pressure applied to the inside of the body 24a is immediately lost, thus removing the force of adhesion of the body 24a to the wall surface 1a through the seal rings 31. After drilling the hole 26 as described above, the chemical liquid injector 20 is mounted on the wall surface 1a by forcing the mouthpiece 40 into the hole 26. In this instance, it is preferable that the mouthpiece 40 be of such a structure as shown in Figs. 7 to 11. The inner body 41 of the mouthpiece 40 is a relatively thin, gently tapered tubular molding of polyethylene, polypropyrene or like synthetic resin. The inner body 41 has a female screw 43 cut in the interior surface of its base portion 42 for receiving the male screw 3 cut in the exterior surface of the top end portion of the nozzle 2 projecting out from the closed end of the casing 1. On the outer periphery of the inner body 41 there are formed integrally therewith a number of lugs 44 which are aligned at predetermined intervals in the axial direction and spaced apart an angular distance of 90 degrees in the circumferential direction. A sheath 45 fitting closely to the inner body 41 is also a thin, gently tapered tubular molding of synthetic resin, which is similar in shape to the inner body 41. The sheath 45 has a slit 46 extending along the entire length thereof and small openings 47 for receiving the lugs 44. Furthermore, the sheath 45 has a plurality of longitudinally extending thin protrusions 48 formed on the inside thereof between apertures 47 at three circumferentially spaced positions, as depicted in Fig. 11. By spreading it wide open along the slit 46 the sheath 45 can be easily put on the inner body 41 as shown in Figs. 7 and 8. Since the body 41 and the sheath 45 are tapered, the mouthpiece 40 can be inserted into the hole 26 irrespective of its diameter. The lugs 44 frictionally engage the interior surface of the hole 26 and are partly deformed, by which the mouthpiece 40 is locked in place in the hole 26. Accordingly, the height of the lugs 44 is selected such that the diameter of a circle including their tips is larger than the nominal diameter of the hole 26. The mouthpiece 40, which has its inner body 41 wrapped with the sheath 45 as depicted in Fig. 8, is attached to the nozzle 2 of the chemical liquid injector 20 through threaded engagement of the female screw 43 of the former with the male screw 3 of the latter. As noted previously, the chemical liquid injector 20 is preloaded with the required amount of chemical liquid in the injector casing 1 and the coiled spring 13 is held in its locked state through engagement of the locking pieces 9 with the cap 10. By pressing the chemical liquid injector 20 with the tip of the mouthpiece 40 held against the hole 26 drilled in the wall of the concrete building, the mouthpiece 40 is forced into the hole 26. At this time, the lugs 44 of the mouthpiece 40 are urged against the inner surface of the hole 26 and into frictional engagement therewith while being partly deformed, by which the mouthpiece 40 is firmly retained in the hole 26. Consequently, the entire chemical liquid injector 20 is stably mounted on the wall A1, as shown in Fig. 12. Then, turning the piston rod 7 with the handle 8 to bring the locking pieces 9 into alignment with the recess 12 of the cap 10, the coiled spring 13 is unlocked and allowed to start urging the piston head 5 forward. Thus, the chemical liquid contained in the injector 20 is forced out therefrom into the gap B in the wall A1 through the nozzle 2 and the mouthpiece 40. In this case, the hole 26 is closed by the mouthpiece 40, but since air gaps b , though narrow, are defined between the inner body 41 and the sheath 45 of the mouthpiece 40 by the lugs 44 of the former and the split 46 of the latter, air remaining in the hole 26 is rapidly purged out thereof through the air gaps b as the chemical liquid is forced out of the mouthpiece 40 and into the gap B in the wall A1. Accordingly, no air remains at the tip of the mouthpiece 40. This ensures smooth injection of the chemical liquid into the gap B in the wall A1 through the thrust of the coiled spring 13. After completion of the injection of the chemical liquid, the injector 20 is unscrewed from the mouthpiece 40 for further use. Where the mouthpiece 40 left in the hole 26 projects out therefrom on the wall A1, the projecting end portion is cut off after solidification of the injected chemical liquid and then the exposed portion is covered with putty. Where the mouthpiece 40 does not markely protrude, it is simply covered with putty. While in the above the mouthpiece is forced into the hole drilled in the wall after being threadably attached to the chemical liquid injector, it is possible, of course, to press the mouthpiece into the hole first and then thread-mount the injector to the mouthpiece. Furthermore, the chemical liquid injector 20 of the present invention is not limited specifically to the case where the hole is drilled in the wall for receiving the mouthpiece as described above. That is, the injector can be used without involving the necessity of drilling the hole in the wall to be repaired. For instance, when cracks developed in the wall are very fine, a sucking-disc-type washer (not shown) is fixedly mounted on the wall, covering the cracks, and the nozzle of the chemical liquid injector is inserted into a tubular member disposed centrally of the washer and contiguous to an opening made in the bottom of the washer. In this way, the chemical liquid is injected into the cracks through the tubular member of the washer by virtue of a capillary phenomenon. As described above, the chemical liquid injector of the present invention is suitable for use in the injection of a chemical liquid into cracks in a wall of a concrete building and a gap between the underlying concrete body and a wall loosened therefrom.

Claims: A chemical liquid injector (20) which comprises a cylindrical injector casing (1) having at its front end a nozzle (2) threadably attachable to a mounting piece and at the open rear end means for receiving a cap (10), a piston (5) slidably received in the injector casing, a cap (10) detachably mounted on the injector casing (1) at the open rear end thereof and in which a piston rod (7) projects out of the injector casing through a hole (11) in the cap and having at the interior surface of the injector casing (1) cut therein an air-escape groove (14), which extends lengthwise of the casing (1) from its open end on into the casing to the position, where the piston head will lie when the piston (5) is held at its fully retracted position in the casing, characterized in that the nozzle (2) of the injector casing has threadably attached thereto a mouthpiece (40), the mouthpiece comprising an inner body (41) made of synthetic resin and having a plurality of lugs (44) protrusively provided on its outer peripheral surface and a sheath (45) similarly made of synthetic resin and fitting closely to the inner body, the sheath having a slit (46) extending along the entire length thereof, small holes (47) for receiving the lugs (44), and a plurality of thin projections (48) formed on the interior surface of the sheath (45) and extending in its axial direction. Liquid injector according to claim 1, characterized in that a coiled spring (13) is interposed between the piston (5) and the cap (10) for urging the piston forward, and the piston rod (7) being arranged to lock the coiled spring (13) in its compressed state.

Inventors: KOBAYASHI, NAOHIKO
Applicants: PAN AMERICAN TRADING CO.,LTD.
Application year: 1986
Main classification: E04G23
IPC codes: B05C17, E04G23