PUNCH ASSEMBLY FOR GARMENT FASTENER ATTACHING APPARATUS

Abstract: In an apparatus for joining together a pair of fastener elements of a garment fastener, such as a snap fastener, a button or an ornamental article, with a garment fabric sandwiched between the two fastener elements, a punch assembly (1) for forcing one fastener element (A) against its mating fastener element has a clamp-holder (2) divided into a pair of separate pieces (2a), (2b), and an adjustable spring means (15, 16, 17) for imparting an appropriate amount of friction force to the two clamp-holder pieces (2a), (2b).

Description: The present invention relates to an apparatus joining together a pair of fastener elements of a garment fastener, such as a snap fastener, a button or an ornamental article, with a garment fabric sandwiched between the two fastener elements. More particularly, the invention relates to a punch assembly for forcing one fastener element against its mating fastener element placed on a die. Punch assemblies for the purpose decribed above are known which generally comprise a tubular clamp-holder, a pair of clamps pivotally mounted on a lower end of the clamp holder for gripping a disk-like head of a button body, a punch-holder vertically slidable in the clamp-holder, and a punch mounted on a lower end of the punch-holder for forcing the button body out of the clamps against its mating fastener element placed on a die. The clamp-holder is normally urged downwardly by means of a compression spring. A common problem with the known button assemblies is in that due to the compression spring, the clamps would be brought in contact with the garment fabric with a relatively great force when the clamp-holder is lowered toward the die, thus breaking or otherwise impairing the garment fabric. The present invention seeks to provide a punch assembly in which a clamp-holder is reduced in weight and is adapted to receive an appropriate amount of clamping force, thereby preventing a garment fabric from being broken or otherwise impaired. According to the present invention, there is provided a punch assembly for forcing a garment fastener element against its mating fastener element placed on a die with a garment fabric sandwiched between such two fastener elements, said punch assembly comprising: a frame; a clamp-holder vertically slidable on said frame and divided into a pair of vertically extending separate pieces so as to define therebetween a longitudinal space; a pair of clamps pivotally mounted on a lower end of said clamp-holder for gripping the first-named fastener element there­ between; a vertically extending punch-holder slidably received in said longitudinal opening of said clamp-­ holder and operatively connected to a reciprocable ram for vertical movements; a punch mounted on a lower end of said punch-holder for pushing the gripped fastener element out of said pair of clamps toward the die and hence against the mating fastener element thereon in response to downward movement of said punch-holder; and adjustable spring means for imparting an appropriate amount of friction force to said clamp-holder pieces. Many other advantages, features and additional objects of the present invention will become manifest to those versed in the art upon making reference to the detailed description and the accompanying sheets of drawings in which one preferred structural embodiment incorporating the principles of the present invention is shown by way of illustrative example. Figure 1 is a front elevational view, with parts broken away and parts sectioned, of a punch assembly embodying the present invention; Figure 2 is a cross-sectional view taken along line II-II of Figure 1; Figure 3 is a perspective view of a clamp-holder of the assembly; and Figure 4 is a frangmentary enlarged cross-­ sectional view taken along line IV-IV of Figure 3. Figure 1 show a punch assembly 1 for a button attaching apparatus for joining together a pair of fastener elements, such as a button, with a garment fabric (not shown) sandwiched between the two fastener elements. The punch assembly 1 generally comprises a clamp-holder 2 vertically slidable in a frame 7 in a manner described below, a pair of clamps 5,5 pivotally mounted on a lower end of the clamp-holder 2 for gripping one fastener element such as a button body A, and a punch-holder 3 vertically slidably received in the clamp-holder 2 and connected at its upper end to a reciprocable ram 6 and at its lower end to a punch 4. As shown in Figure 2, the punch-holder 3 has a rectangular cross-section and has in its upper portion a vertically elongated opening 8 (Figure 1), for a purpose described below. The punch 4 is fixedly secured to the lower end of the punch-holder 3 by means of a screw 9 (Figure 1). Most importantly, as shown in Figures 1 - 4, the clamp-holder 2 is divided into a pair of separate pieces 2a, 2b each having a pair of side flanges 10,10 directed toward each other piece 2b, 2a. The two clamp-holder pieces 2a, 2b define therebetween a longitudinal space 11 in which the punch-holder 3 is vertically slidably received; the two pairs of side flanges 10,10 and 10,10 serve to prevent the punch-­ holder 3 from being displaced in lateral or transverse directions. One of the clamp-holder pieces 2a has at its upper portion a pair of first projections 13,13 extending from the pair of side flanges 10,10, respectively, and having a pair of recesses 12,12 in which a pair of second projections 14,14 extending from the pair of side flanges 10,10 of the other clamp-­ holder piece 2b are received, so that the two clamp-­ holder pieces 2a, 2b are prevented from their mutual vertical displacement. Further, the two clamp-holder pieces 2a, 2b are normally urged toward each other, i.e. against the punch-holder 3 by a pair of leaf springs 15,15 which are fastened to the respective clamp-holder pieces 2a, 2b by means of a threaded bolt 16 (Figure 1) and a lock-nut 17 (Figure 1). As shown in Figure 1, the bolt 16 extends through the two leaf springs 15,15 and the two clamp-holder pieces 2a, 2b and also through the opening 8 of the punch-holder 3, and the nut 27 is adjustably and threadedly mounted on the bolt 16. By adjusting the position of the nut 17 on the bolt 16, it is possible to vary the amount of biasing force of the leaf springs 15,15 under which the two clamp-holder pieces 2a, 2b are urged against the punch-holder 3. Thus, it is possible to impart to the two clamp-holder pieces 2a, 2b an appropriate amount of clamping force which produces friction between the clamp-holder 2 and the punch-holder 3 so that the garment fabric is prevented from being broken or otherwise impaired when the clamps 5,5 are brought in contact with the garment fabric as the punch-holder 2 is lowered by the ram 6. As mentioned above, the clamp-holder 2 is frictionally supported on the punch-holder 3 for sliding movement relative thereto. The vertical movement of the two holders 2, 3 relative to each other is restricted within the length of the opening 8 of the punch-holder 3 in which opening the bolt 16 is vertically slidably received. As shown in Figure 1, each of the pair of clamps 5 is pivotally connected at its upper end to the lower end of the respective clamp-holder piece 2a, 2b by means of a pin 18. A spring 19 acts on the pair of clamps 5,5 so as to normally urge their lower ends toward each other for gripping one fastener element such as a button body A therebetween. In operation, as the ram 6 is moved downwardly in Figure 1, the punch-holder 3 is lowered together with the clamp-holder 2. At that time one fastener element such as a button body A is gripped between the pair of clamps 5,5. When the clamps 5,5 are brought into contact with a garment fabric (not shown) disposed over a mating fastener element such as a tack (not shown) placed on a die (not shown), the lowering of the clamp-holder 2 with the clamps 5,5 is halted against the friction force that is derived from the biasing force of the leaf springs 15,15 which biasing force is adjusted to an appropriate value. In the meantime, with continued downward movement of the ram 6, the punch-holder 3 slides downwardly in the space 11 defined between the pair of clamp-holder pieces 2a, 2b, causing the punch 4 to force the button body A out of the pair of clamps 5,5 against the tack (not shown), at which time the lower ends of the pair of clamps 5,5 are moved away from each other against the bias of the spring 19. As a result, the button body A has been joined with the non-illustrated tack, with the non-illustrated garment fabric sandwiched between such two fastener elements. With the punch assembly 1, it is possible to join together a pair of fastener elements of a garment fastener, such as a snap fastener, a button or an ornamental article, without breaking or otherwise impairing a garment fabric to which the garment fastener is being attached, partly because the two-piece clamp-holder 2 is rather light in weight compared to the prior art clamp-holder which is only a single piece, and partly because an appropriate amount of friction force is imparted to the pair of clamp-holder pieces 2a, 2b by means of the leaf springs 15,15 which are adjustably fastened to the respective clamp-holder pieces 2a, 2b by the threaded bolt 16 and the nut 17.

Claims: 1. A punch assembly (1) for forcing a garment fastener element (A) against its mating fastener element placed on a die with a garment fabric sandwiched between such two fastener elements, said punch assembly comprising: a frame (7) ; a clamp-holder (2) vertically slidable on said frame (7) and divided into a pair of vertically extending separate pieces (2a), (2b) so as to define therebetween a longitudinal space (11); a pair of clamps (5), (5) pivotally mounted on a lower end of said clamp-holder (2) for gripping the first-named fastener element (A) therebetween; a vertically extending punch-holder (3) slidably received in said longitudinal opening (11) of said clamp-holder (2) and operatively connected to a reciprocable ram (6) for vertical movements; a punch (4) mounted on a lower end of said punch-holder (3) for pushing the gripped fastener element (A) out of said pair of clamps (5), (5) toward the die and hence against the mating fastener element thereon in response to downward movement of said punch-holder (3); and adjustable spring means for imparting an appropriate amount of friction force to said clamp-holder pieces (2a), (2b). 2. A punch assembly according to claim 1, said adjustable spring means including a pair of leaf springs (15), (15) normally urging the respective clamp-holder pieces (2a), (2b) against said punch-holder (3), and a set of threaded bolt (16) and nut (17) for adjustably fastening said leaf springs (15), (15) to said clamp-holder pieces (2a), (2b). 3. A punch assembly according to claim 1 or 2, each of said pair of clamp-holder pieces (2a), (2b) having a pair of side flanges (10), (10) having a pair of side flanges (10), (10) directed toward each other piece (2b), (2a), one of said clamp-holder pieces (2a) having a pair of first projections (13), (13) extending from the respective side flanges (10), (10), said pair of first projections (13), (13) having in their respective ends a pair of recesses (12), (12), the other clamp-holder piece (2b) having a pair of second projections (14), (14) extending from the respective side flanges (10), (10) and received in said pair of recesses (12), (12) respectively.

Inventors: SODENO, TOSHIAKI
Applicants: YOSHIDA KOGYO K.K.
Application year: 1986
Main classification: A41H37
IPC codes: B25B23, B26F1, A41H37