DEODORANT BEDDING

Abstract: Deodorant futon bedding achieves a persistant deodorant effect by decomposing ill-smelling substances. At least part of the futon bedding comprises a fibre A and fibre B. Fibre A contains 1 to 20 wt.% of metal complex having an oxidn.-redn. ability, such as metal porphyrin, metal porhydrazine or their derivatives. Fibre B contains 0.1 to 20 wt.% of metal ions such as transition metal ions or alkaline earth metal ions In use fibres A and B may be mixed together or may be laminated in a separate layer form.

Description: Technical Field This invention relates to deodorant bedding, particularly suitable for the persons suffering from difficulties having a stool without help of other persons such as physically handicapped, bedridden and bed-wetting persons. Background Art Mattress and quilt, which are commonly used for bedding, contain fiber absorbing humidity. The form of wadding are retained by help of force of the intertwining fiber. Therefore, the bedding having such wadding cannot be washed easily and, as a result, becomes impregnated with a foul smell after a long use. To prevent such foul smell, it is usual to dry the bedding occasionally. However, the bedding used by bedridden patients is difficult to be frequently dried, resulting in inevitable accumulation of foul smell. Heretofore, to prevent such accumulation of foul smell, the bedding wadded with activated charcoal has been proposed by Japanese Utility Model Provisional Publication 81667/82. In special circumstances where persons, such as physically handicapped, bedridden or bed-wetting persons (hereinafter simply called patients), relieve nature themselves, excrements of foul smell penetrates into bedding during a long period of medical treatment, and then the foul smell spreads and stays in the room by emitting from the bedding, thus filling the room with the foul smell. Though the above-mentioned bedding wadded with activated charcoal is useful for preventing such a foul smell to some extent, the effect does not last so long. Long deodorising effect cannot be expected unless the activated charcoal is renewed at short intervals. Further, GB-A-2,083,748 describes absorbent bodies, comprising fibers containing a metal ion, originating from a soluble copper salt. Said copper salt impedes bacterial growth, thus preventing the breaking down of urea into ammonia. However, if ammonia is formed after all, it is complexed by the copper ions into tetra amin cupric complexes, Cu(NH₃) 2+ / 4. If copper ions absorb ammonia till reaching its saturation, the deodorant effect cannot continue anymore. Moreover, this deodorizing effect may only be obtained in the case of ammonia, not of other materials. Not only the room occupied by a patient for long time is filled with more foul smell than the patient realizing his foul smell, but also such foul smell soak into the patient. It makes visitors and attendants feel unpleasant, consequently the patient is shunned by them. His character becomes gradually so close and dark as to bring bad social influence. Disclosure of Invention The present invention provides a new type of deodorant bedding that is suitable for the patient. It is especially effective for removing the smell of leaked urine and excreta, and has long life for maintaining deodorant effect. The deodorant bedding which has a wadding including a fiber B containing at least 0.1% by weight of metal ion characterized in that the wadding is wrapped with tick and also includes a fiber A which contains at least 1% by weight of a metal porphyrin or a metal porphyrazine. These fiber develop substantial deodorant effect on the smell of excreta for a long time with higher durability. The above-described metal complex as a deodorant component of fiber A is use of metal porphyrin, metal porphyrazine and their derivatives that have oxidation-reduction power. These materials are retained with fibrous components of wadding by physical contact or by chemical bond to form a polymer metal complex. Fig. 1 (a) shows the structural formula of metal porphyrin and its derivatives. Fig. 1 (b) shows structural formula of metal porphyrazine. In both formulas, M is e.g. Fe, Co, Mn, Ti, V, Ni, Cu, Zn, Mo, or W. Among these metals, Fe and Co are preferable from the viewpoint of deodorant effect. X represents H or its substituent groups. The substituent groups include alkyl group, substituted alkyl group (e.g. chloromethyl group), halogen group, nitro group, amino group,azo group, thiocyanate group, carboxyl group, carbonyl chloride group, carboxylamide group, nitryl group, hydroxyl group, alkoxyl group, phenoxyl group, sulfonate group, sulfonyl chloride group, sulfonamide group, thiol group, alkylsilicon group and vinyl group as well as alkaline salts of carboxyl group and sulfonic group. These are used only one sort of group or in combination of more than two different groups. Especially, carboxyl group, sulfonate group, their alkaline salts, amino group, halogen group or hydroxyl group is preferably used. The most preferable examples of the metal complex with oxidization-reduction power are cobalt-phthalocyanine octa-carboxylic acid, cobalt-phthalocyanine tetra-carboxylic acid, iron-phthalocyanine octa-carboxylic acid or iron-phthalocyanine tetra-carboxylic acid. The above-mentioned metal complexes may be used only one sort or combination of more than two different sort of them. The content of the metal complex in wadding is generally more than 1 % by weight, although it depends on the sort of the used metal complex. The deodorant activity is enhanced with increase of the content of metal complex. Small content of the metal complex makes it impossible to obtain a desired level and higher durability of deodorant activity. There is an upper limit in the amount of metal complex retained with fiber A. Thus, the preferable content of the metal complex ranges from 1 to 20 % by weight. The preferable metal ion retained with fiber B is ion of transition metal, for example Cu, Fe, Co or Ni. Also preferable ion of the other metal is for example Ca, Ba or Mg. These metals may be used only one sort or combination of more than two different sort of the above-mentioned metals. Although increasing the content of metal ion as high as possible is desirable, the content ranging from 0.1 to 20 % by weight is preferable from the viewpoint of cost, strength and keeping shape of the fiber as a retainer. The fiber retain the above-mentioned metal ion by physical contact with the fiber or by chemical bonding to polymer of the fiber. An example of the latter is formed polymer metal complex such as inter-molecular chelate complex of polyvinyl alcohol with Cu ion or a complex of polyvinylamine with Fe ion etc. Otherwise, compound containing the above-mentioned metal ion may be retained by physical contact with the fiber or by chemical bond with polymer of the fiber. The fiber retaining metal complex and the fiber retaining metal ion include regenerated cellulose fiber, hygroscopic synthetic fiber, porous fiber or porous hollow fiber. Especially, regenerated cellulose fiber having a primary swelling rate of 150 to 500 % is preferable. Foul smell materials, such as hydrogen sulfide and mercaptan etc. are oxidized and decomposed by the catalytic action of the metal complex having an oxidization-reduction power, retaining with fiber A which is at least a part of the wadding of bedding of this invention. This oxidation process is getting along by the metal coordinate bonding with porphyrin or porphyrazine ring. As an example, the oxidation process of mercaptan can be expressed by the fllowing reaction formula: 2R-SH + 2OH⁻ → 2R-S⁻ + 2H₂O (1) 2R-S⁻ + 2H₂O + O₂ → R-S-S-R + H₂O₂ + 2OH⁻ (2) The thiolate anion, a reaction product of formula (1), together with oxygen, combines with porphyrin or porphylazine by coordinate bond to form an active state of three-dimensional complex. The thiolate anion in coordination bond with porphyrin or porphylazine dimerizes through a thiyl-radical to a disulfide, as shown in formula (2). Then the disulfide is concealed within fiber. The mercaptan is deodorized. This reaction is very similar to the biological enzymatic oxidization. The oxidation reactions by the aid of enzyme are all aerobic reactions, i.e. almost all of them are oxidation reactions by oxygen. The following are examples of oxidation of foul smell materials by oxidizing enzymes. As mentioned above, there occur oxidation (deodorization) and sulfonation (water-solubilization, deodorization) of mercaptan compound, quinonation (deodorization) of phenolic compound, and cleavage of double bond (deodorization) of indole nucleus. The oxidation by metal complex progresses at a rapid reaction rate in the presence of a small quantity of moisture and room temperature with a high yield. For deodorization of foul smell material comprising ammonia or various amines, the oxidizing decomposition by action of metal complex having oxidation-reduction power is effective, and furthermore, fiber B which retains metal ion, can secure more effective deodorization. The above-mentioned deodorant effect is in that the metal ion retained with fiber B form metal amine complex with ammonia or various amine compounds in the presence of moisture. For example, a reaction which forms a complex by adsorption of ammonia to Cu ion, is a complex exchange reaction between water molecule of hydrated Cu ion and ammonia molecules floating in air, as shown by the following formula: [Cu(OH₂)₄]²⁺ + 4NH₃ → [Cu(NH₃)₄]²⁺ + 4H₂O This complex exchange reaction has a quick reaction rate and high degree of exchange, and the formed metal amine complex is adsorbed in very stable condition. Brief Description of Drawings Fig. 1 (a) shows a structural formula of metal porphyrin and Fig. 1 (b) shows that of metal porphyrazine. Description of Preferred Embodiments Example 1. Fiber A retaining approximately 2 % by weight of iron phthalocyanine polycarboxylate was prepared by dipping rayon staple of approximately 240 % in primary swelling and 31 mm in length into an aqueous solution of iron phthalocyanine polycarboxylate (concentration: 3 g/l pH: 12), and drying the staple. Also, fiber B retaining approximately 2 % by weight of copper acetate was prepared by dipping the same above-mentioned rayon staple into an aqueous solution of copper acetate (concentration: 5 g/1) and drying the staple. Several sets of mattresses and quilts were prepared by wrapping 5 kg wadding made of a mixture of fiber A 35%, fiber B 35% and commercially available polyester fiber 30% with tick of good air permeability. Thus, the bedding of the above mattresses and quilts were given to each of several patients, and were used by them. As a result, in spite of continuous use over approximate 6 months, such foul smell as experienced before application of this bedding was not emitted. Therefore, excellent deodorant effect and durability of this bedding have been proved. Example 2. Mattresses of about 3 cm in apparent thickness were made by wrapping with tick having good air permeability the wadding arranged in layering 65% of fiber A and 35% of fiber B which were prepared by the method described in Example 1. The mattresses were used by children of enuresis. Even after 6 months of repeated use drying everytime wetting by urine, the mattresses emitted little foul smell. Example 3. Fiber B retaining approximately 3 % by weight of cobalt chloride was prepared by dipping rayon staple into aqueous solution of cobalt chloride (concentration: 10 g/1) and drying the staple. Mattresses of about 3 cm in apparent thickness were made by wrapping with tick having a good air permeability the wadding arranged in layering 65 % of fiber A prepared by the method described in the above Example 1 and 35% of fiber B of this example. The result of the test was just the same as that of Example 2. Example 4. Fiber B retaining about 5 % by weight of ferrous acetate was prepared by dipping rayon staple into aqueous solution of ferrous acetate (concentration: 20 g/l) and drying the staple. Mattresses of about 3 cm in apparent thickness were made by wrapping with tick having a good air permeability the wadding arranged in layering 65 % of fiber A prepared by the method described in the above Example 1 and 35% of fiber B of this example. The result of the test was just the same as that of Example 2. Industrial Applicability In the deodorant bedding of this invention as described above, the wadding of fiber A, which retains metal complex having oxidation-reduction power, and fiber B, which retains metal ion having adsorption power, is wrapped with tick. Therefore, mercaptan and aldehyde etc. are oxidized by fiber A, indole etc. are cleavaged by fiber A and ammonia and amine etc. adsorbed by fiber B, so that foul smell of urine and sweat are removed. The deodorising power of the fibers lasts over a long term. The bedding of this invention can be made by method described in the above each example and others. The feature of the bedding of this invention is particularly effective for long bedridden patients.

Claims: Deodorant bedding which has a wadding including a fiber B containing at least 0.1% by weight of metal ion, characterized in that the wadding is wrapped with tick and also includes a fiber A which contains at least 1% by weight of a metal porphyrin or a metal porphyrazine. Deodorant bedding according to claim 1, characterized in that the wadding includes fiber A and fiber B which are mixed with each other. Deodorant bedding according to claim 1, characterized in that the wadding includes fiber A and fiber B arranged in layer form.

Inventors: HASEBE, KAORU, HIGAKI, SEIGO, HUKAMACHI, KOUICHI, MINAMIDE, NAOKI, SHIRAI, HIROHUSA
Applicants: DAIWA BOSEKI KABUSHIKI KAISHA, KABUSHIKI KAISHA EARTH CLEAN
Application year: 1986
Main classification: A61L15
IPC codes: A61L15, A61G7