DEVICE WITH CYCLONE TO COOL FUMES

Abstract: Device (10) with cyclone to cool fumes which is advan­ tageously of a type having a heat exchanger cooled by forced draught (16) or by water, the heat exchanger consisting of one or more cooling units (15) and comprising upstream and downstream respectively an inlet manifold (14) and an outlet manifold (17), the outlet manifold (17) cooperating with filter elements, whereas the inlet maniflold (14) cooperates with a cyclone (12), so that such inlet manifold (14) takes on a cyclone conformation with a deposit cone (12) and discharge valve (13).

Description: "DEVICE WITH CYCLONE TO COOL FUMES" St+#c#t+Y**t This invention concerns a device to cool fumes which is employed to cool hot fumes, mixed with dust, leaving a casting furnace, for instance, or any other source of dirty fumes having a high or very high temperature. The invention concerns in particular a device to cool fumes which is able to cooperate with filter elements and is improved by the application of a cyclone. The systems now known for cooling fumes leaving at a high or very high temperature or including particles in suspension are very many in number. We shall overlook the tower-type or rain-type systems since the present invention concerns expressly the devices to cool fumes in which a current of water or air laps a heat exchanger and cools the fumes passing through. The currently known cooling devices of the type covered by the present invention include an inlet manifold, a set of cooling units and an outlet manifold, which is connected pneumatically to filter elements, for example, of a filter sack type. In the known cooling devices such filter elements are often lapped by particles which may be at a high temperature or even be glowing with heat. In fact, this situation creates problems as regards the preservation of the sacks and the cleaning of the ducts. Indeed, such particles tend to stick to the walls of the ducts and to build up progressively, thus blocking the section of the ducts and increasing the losses of load. Such known systems entail many drawbacks, such as frequent damage to the filter elements in that the heavy and glowing particles tend to make holes in the filters, which normally consist of a plastic such as polyester, polyacrylonitNile, etc. Moreover, the heavy particles tend to clog the ducts and necessitate frequent cleaning operations to prevent the losses of load reaching unacceptable values. Furthermore, owing to the tendency of the particles to stick to the walls of the ducts, the heat exchange between the fumes, the walls of the ducts and the air or water tends to drop quickly to unacceptable values. To obviate all these drawbacks and obtain a plurality of advantages, the present applicant has designed, tested and embodied the present invention. The invention is embodied in a device to cool fumes which is advantageously of a heat exchanger type cooled by forced draught or water, the heat exchanger consisting of one or more cooling units and comprising upstream and downstream respectively an inlet manifold and an outlet manifold, which cooperates with filter elements, the device being characterized in that the inlet manifold cooperates with a cyclone, so that the inlet manifold takes on a cyclone conformation with a deposit cone and discharge valve. This system enables the heavy and possibly glowing particles to settle on entry into the device and causes only the fume component or micron-sized component of the fumes to pass along the nest of ducts. The conformation and size of the cyclone are designed to suit the composition of the fumes so as to obtain the required degree of separation of the components of the fumes in the cyclone. According to the invention the fumes are caused to enter a spirally conformed inlet manifold, which preferably, but not necessarily, cooperates on its upper side with the cooling units and on its lower side with the actual cyclone. The cyclone has at its lower end a suitable discharge valve, which may be rotary, single or double, but will advantageously be rotary or double when it is desired to discharge the settled particles without interrupting the working cycle. On entering the cyclone, the fumes are set in rotation before entering the cooling nests of ducts, so that the particles are centrifuged onto the periphery of the cyclone and thus tend to drop, whereas the fumes in the centre of the cyclone tend to leave at the top of the same. The fumes pass through the cooling units and depart to the fume outlet manifold, where they are passed through the filter elements for a suitable final filtration. In this way a prior separation of the fumes according to the size of the cyclone is obtained so that the fumes reaching the filter elements contain only particles in suspension which are of a well determined size. Such particles will therefore not tend to stick to the inside of the nests of ducts and will not possess enough dynamic force to make holes in the filter diaphragms. Furthermore, even when such particles are entrained by the fumes and are still glowing when they reach the beginning of the- cooling units, they become quickly extinguished and do not comprise a mass sufficient to maintain their temperature over a long extent. The invention is therefore embodied with a device with cyclone to cool fumes which is advantageously of a type having a heat exchanger cooled by forced draught or by water, the heat exchanger consisting of one or more cooling units and comprising upstream and downstream respectively an inlet manifold and an outlet manifold,the outlet manifold cooperating with filter elements,the device being characterized in that the inlet manifold cooperates with a cyclone, so that such inlet manifold takes on a cyclone conformation with a deposit cone and discharge valve. Let us now see a preferred embodiment of the invention with the help of the attached figures, which are given as a nonrestrictive example as follows: Fig 1 shows a vertical view of a device to cool fumes according to the invention; Fig.2 shows a preferred axial section. In the figures a cooling device 10 comprises an inlet 11 for fumes cooperating with an inlet manifold 14, which tends to set the fumes in rotation within such manifold itself. A cone 12 is located below the inlet manifold 14 and constitutes therewith a cyclone, which has at its lower end a valve 13 for discharge 20 of any particles which may build up within the cyclone 12 above the valve 13. One or more cooling units 15 are included in cooperation with the inlet manifold 14 and may consist of a nest of ducts 19 or be of any other type. The cooling units 15 may be cooled by forced circulation of water or forced draught. Fans 16 are provided in the example shown and create a forced draught for cooling purposes. An outlet manifold 17 with an outlet 18 for fumes is comprised above the cooling units 15 Such outlet 18 cooperates with filter elements, which are not shown in the figures. Likewise, the inlet 11 for fumes cooperates with a fume ejector, which is not shown in the figures.

Claims: CLAIMS #C)C#CSC 1 - Device (10) with cyclone to cool fumes which is advantageously of a type having a heat exchanger cooled by forced draught (16) or by water, the heat exchanger consisting of one or more cooling units (15) and comprising upstream and downstream respectively an inlet manifold (14) and an outlet manifold (17), the outlet manifold (17) cooperating with filter elements,the device being characterized in that the inlet manifold (14) cooperates with a cyclone (12), so that such inlet manifold (14) takes on a cyclone conformation with a deposit cone (12) and discharge valve (13). 2 - Device (10) with cyclone to cool fumes as claimed in Claim 1, which comprises at least one discharge valve (13). 3 - Device (10) with cyclone to cool fumes as claimed in Claim 1 or 2, in which the inlet manifold (14) is an integral part of the cyclone.

Inventors: CASTELLI, LUIGI, DI BENEDETTO, PAOLO
Applicants: DANECO DANIELI ECOLOGIA SPA
Application year: 1986
Main classification: B01D50
IPC codes: B01D50, F28F13