BIOCIDAL MIXTURE

Abstract: A method of treating an aqueous system is disclosed which comprises adding thereto a phosphonium compound of the formula: wherein each R, which may be the same or different, is a C₁-C₆ alkyl group which is optionally substituted by, say, a hydroxy, ethyl, aryl or cyano group, or a phenyl group which is optionally substituted by one or more C₁-C₄ alkyl groups, R₁ is a C₈-C₁₈ alkyl group and X is chlorine or bromine and a straight chain aliphatic aldehyde.

Description: This invention relates to the treatment of aqueous systems, especially cooling water systems, and to the composition used herein. In industrial cooling water systems, for instance in industrial cooling towers, the water used is not, of course, sterile with the result that bacteria accumulate in the system and this quite commonly gives rise to a slimy deposit on the surfaces of the system which come into direct contact with the cooling water. This has essentially two adverse effects. First, if the slime is allowed to accumulate it tends to clog up the equipment and make it less efficient. Second, the slime harbours bacteria, in particular anaerobic bacteria which, underneath the slime, can cause corrosion of the metal surface. A variety of different microbiological control agents have been used to inhibit slime formation and while some of these are effective in preventing the accumulation of slime they are not able to prevent the formation of slime altogether. In consequence, therefore, it is not possible to prevent corrosion occurring. The present invention resides in the discovery that specific combinations of two types of biocide give rise to synergistic effects such that the extent to which the bacteria are killed exceeds that which one would expect from using the sum of the individual components of the compositions. GB-A-2145708 discloses a biocidal composition based on a phosphorous compound having a hydroxy alkyl group directly attached to the phosphous atom; such compounds are obtained by reacting phosphine with an aldehyde usually formaldehyde or a ketone such that the product may contain up to 10% by weight of free aldehyde or ketone. GB-A-2138799 discloses a method of treating an aqueous system with a biocide, for example an alkyl phosphonium compound or a straight chain aliphatic aldehyde such as glutaraldehyde, and an ethoxylated phenol. According to the present invention there is provided a method of treating an aqueous system which comes into contact with a metal which comprises applying thereto a phosphonium compound of the formula: wherein each R, which may be the same or different, is a C₁-C₆ alkyl group which is optionally substituted by, say, a hydroxy, aryl or cyano group, or a phenyl group which is optionally substituted by one or more C₁-C₄ alkyl groups, R₁ is a C₈-C₁₈ alkyl group, X is chlorine or bromine, and a straight chain aliphatic di-aldehyde, the phosphonium compound and aldehyde being present in a weight ratio of 10:1 to 1:10. It is believed that the phosphonium compounds are broad spectrum biocides which are also particularly effective at "cleaning" surfaces from slime and microbiological debris while the aldehydes are effective against both aerobic and anaerobic bacteria. With the phosphonium compounds it is particularly preferred that R represents n-butyl, R₁ represents tetra-decyl and X is chlorine. A commercially available phosphonium compound is Belclene (registered trade mark) 350 available from Ciba Geigy. This is a 50% active aqueous solution. Suitable straight chain aliphatic di-aldehydes generally possess 2 to 6 carbon atoms, especially saturated dialdehydes having 2 to 6 carbon atoms such as glutaraldehyde which is particularly preferred. This is available as a 50% active solution as Ucarcide (registered trade mark) from Union Carbide and as Sepacid 50 (registered trade mark) from BASF. While the two types of biocide can be added separately to the system, it will generally be more convenient to add them together in the form of a composition. Accordingly, the present invention also provides a composition suitable for addition to an aqueous system which comes into contact with a metal which comprises a phosphonium compound of the specified formula together with a straight chain aliphatic aldehyde. In general, the composition will be added to the system in an amount up to 500 mg per litre (active) and especially to 50 mg per litre. Typically, the concentration of the aldehyde will be greater than that of the phosphonium compound, the amounts of aldehyde being typically up to 300 mg per litre and preferably from 1 to 20 mg per litre while the amount of phosphonium compound added is typically up to 200 mg per litre, preferably from 1 to 20 mg per litre. The weight ratio of the two types of bactericide is from 10:1 to 1:10, especially from 3:1 to 1:3. A very cost effective formulation can be provided with a weight ratio of about 1:1. It will, of course, be appreciated that other ingredients can be present in the composition, notably dispersants, especially dispersants which have biological activity, in particular ethoxylated phenols having the general formula wherein m represents 2-40 and R represents C n H 2n+1 in which n is from 0-19. m preferably represents from 4-15. A specific ethoxylate which has been found to give good results is that sold under the registered trade mark Ethylan HB4 which is believed to be a phenol ethoxylate having about 4 ethoxylate units. In a typical formulation, there will be 5-20% by weight of each of the two biocides and 2-10% by weight of dispersant and especially about 10% by weight of each of the biocides and about 5% by weight of the dispersant, with the remainder, in all cases, being water. It has been found that the use of such a combination of biocides is effective to keep the surfaces of the aqueous system free of slimy deposits and to prevent corrosion caused by, in general, sulphate-reducing bacteria which can form under the slimy deposits, while, at the same time, being synergistic. A further surprising finding is that this combination is effective against legionella pneumophila . While several biocides are known to be effective against legionella pneumophila the combination of this invention is particularly effective. The use of the two biocides is thus particularly effective at maintaining clean and corrosion free conditions in water treatment plant such as industrial cooling water systems as well as in, say, air conditioning plant and plant for water sprinklers. The following Examples further illustrate the present invention. EXAMPLE 1 Pseudomonas fluorescens previously isolated from a water sample from an industrial cooling system was grown in nutrient broth using standard microbiological techniques to give bacterial counts of between 10⁵ and 10⁶ organisms per ml when incubated on nutrient agar at 22°C for 3 days. This bacterial population was then exposed for periods of 2 hours and 4 hours to various concentrations of glutaraldehyde and tri-n-butyl, tetradecyl phosphonium chloride both alone and in combination at different ratios. After these contact times samples were taken and incubated on nutrient agar for 3 days at 22°C and surviving bacteria counted. For each contact time and ratio of biocides studied, graphs were constructed of percent bacteria killed as a function of biocide concentration. The concentration of biocide necessary to give a 90% kill was then read from the graph and is tabulated below. These examples demonstrate that the alkyl phosphonium chloride and glutaraldehyde are synergistic at least in the ratio of 3:1 to 1:3. EXAMPLE 2 Three laboratory experimental recirculating cooling systems were innoculated with Pseudomonas Fluorescens to give counts in the recirculating cooling water of 10⁶ to 10⁷ organisms per ml. A small plastic disc was inserted in each system. To one system was added 12.5 mg/l of the alkyl phosphonium chloride at weekly intervals, to another was added 5 mg/l of the alkyl phosphonium chloride and 5 mg/l of glutaraldehyde at weekly intervals and the third was run without any biocide addition. After three weeks the plastic discs were removed and the number of bacteria adhering to the surface of each disc was determined as follows. Disc without biocide addition : 2.7 x 10¹⁰ organisms. Disc with 12.5 mg/l of alkyl phosphonium chloride : 5.0 x 10⁵ organisms. Disc with 5 mg/l of alkyl phosphonium chloride and 5 mg/l of glutaraldehyde : 3.2 x 10⁷ organisms. These results indicate the alkyl phosphonium chloride to be effective at keeping surfaces free of bacteria in the presence of glutaraldehyde as well as alone. The effectiveness of the glutaraldehyde component against anaerobic bacteria was demonstrated by exposing water known to contain sulphate reducing bacteria to glutaraldehyde. This exposure was for 24 hours at 30°C, whereupon 1 ml samples of water were transferred to tubes containing culture medium which was specific for sulphate reducing bacteria. The medium was then incubated at 30°C and the number of days noted for positive indications of sulphate reducing bacteria (i.e. formulation of iron sulphide leading to blackening of the medium). The results obtained were: This confirms glutaraldehyde as being effective against anaerobic bacteria. These examples thus illustrate that the biocide combination both: (i) keeps surfaces clean of bacteria, and (ii) kills anaerobic bacteria and so prevents underdeposit corrosion. EXAMPLE 3 This example illustrates the effectiveness of the biocide combination against Legionella Pneumophila . Legionella Pneumophila was incubated in broth culture at 37° for 48 hours. The bacterial cells were then "harvested" by centrifugation and a suspension of these prepared in 25ml of sterile deionised water. 2 ml aliquots of this suspension were taken and added to 100ml of water containing the biocide under study. These samples were then maintained for 0.5 hours, 2 hours, and 24 hours at 22°C with intermittent agitation. At the end of the biocide contact period, 9 ml of bacterial suspension was removed and mixed with 1ml of neutralising solution. The neutralising solution consisted of 0.07g of Soy Lecithin and 0.5g of Tween 80 (Registered Trade Mark for polyoxyethylene sorbitan mono-oleate) made to 100ml with sterile tap water. 1ml of the neutralised suspension was then serially diluted to 10⁻⁴ using 9ml volumes of sterile tap water. Streak plate cultures were then prepared on CYE agar (prepared according to the instructions of the manufacturer [Oxoid Ltd]), and these incubated at 37°C for 7 days. Following this incubation period, the bacterial colonies on suitable plates (30-300 colonies per plate) were counted and converted to surviving organisms per ml of water treated with biocide. The results obtained were: This example illustrates the biocide combination to be effective against Legionella Pneumophila . A total biocide concentration of 5mg/l killed 99.99% of the organisms present in 2 hours.

Claims: A method of treating an aqueous system which comes into contact with a metal which comprises adding thereto i) a phosphonium compound of the formula: wherein each R, which may the same or different, is a C₁-C₆ alkyl group which is optionally substituted by a hydroxy, aryl, or cyano group, or a phenyl group which is optionally substituted by one or more C₁-C₄ alkyl groups, R₁ is a C₈-C₁₈ alkyl group and x is chlorine or bromine, and ii) a straight chain aliphatic dialdehyde, the phosphonium compound and aldehyde being present in a weight ratio of 10:1 to 1:10. A method according to claim 1 in which R represents n-butyl, R₁ represents tetradecyl and X represents chlorine. A method according to claim 1 or 2 in which the aldehyde is a saturated dialdehyde having 2 to 6 carbon atoms. A method according to claim 3 in which the aldehyde is glutaraldehyde. A method according to any one of the preceding claims in which the phosphonium compound is present in an amount up to 200 mg per litre. A method according to Claim 5 in which the phosphonium compound is present in an amount from 1 to 20 mg per litre. A method according to any one of the preceding claims in which the aldehyde is present in an amount up to 300 mg per litre. A method according to Claim 7 in which the aldehyde is present in an amount from 1 to 20 mg per litre. A method according to any one of the preceding claims in which the phosphonium compound and aldehyde are present in a weight ratio of 3:1 to 1:3. A method according to Claim 9 in which the phosphonium compound and aldehyde are present in a weight ratio of about 1:1. A method according to any one of the preceding claims in which a dispersant having biological activity is also added to the system. A method according to Claim 11 in which the dispersant is an ethoxylated phenol having the formula: wherein m represents 2 to 40 and R represents C n H 2n+1 in which n is from 0 to 18. A method according to claim 12 in which n is 0 and m is 4. A method according to any one of the preceding claims in which the aqueous system is an industrial cooling water system or an aqueous system forming part of an air conditioning plant. A composition suitable for addition to an aqueous system which comes into contact with a metal which comprises i) a phosphonium compound as defined in claim 1 and ii) a straight chain aliphatic di-aldehyde in a weight ratio of 10:1 to 1:10. A composition according to claim 15 in which R represents n-butyl, R₁ represents tetradecyl and X represents chlorine. A composition according to claim 15 or 16 in which the aldehyde is a saturated dialdehyde having 2 to 6 carbon atoms. A composition according to claim 17 in which the aldehyde is glutaraldehyde. A composition according to any one of claims 15 to 18 in which the phosphonium compound and aldehyde are present in a weight ratio of 3:1 to 1:3. A composition according to Claim 19 in which the phosphonium compound and aldehyde are present in a weight ratio of about 1:1. A composition according to any one of Claims 15 to 20 which contains 5 to 20% by weight of each of the phosphonium compound and the aldehyde. A composition according to Claim 21 which contains about 10% by weight of each of the phosphonium compound and the aldehyde. A composition according to any one of Claims 15 to 22 which also contains a dispersant having biological activity. A composition according to Claim 23 in which the dispersant is an ethoxylated phenol having the formula: wherein m represents 2 to 40 and R represents C n H 2n+1 in which n is from 0 to 18. A composition according to Claim 24 in which n is 0 and m is 4. A composition according to any one of Claims 23 to 25 in which the dispersant is present in an amount from 2 to 10% by weight. A composition according to Claim 26 in which the dispersant is present in an amount of about 5% by weight.

Inventors: CLARKSON, DOUGLAS, CLIFFORD, RICHARD PURDIE, MARSHALL, ALAN
Applicants: W.R. GRACE & CO.-CONN. (A CONNECTICUT CORP.)
Application year: 1986
Main classification: C02F1
IPC codes: A01N57, C02F5, A01N35, C02F1