A device for detachably attaching a film onto a drum in a drum type picture scanning recording apparatus

Abstract: A film applying and removing device in a drum type pic­ ture scanning recording apparatus is adapted that a photo-­ sensitive film is wound onto a rotary drum to be scanned by an exposing head, and comprises a first tray for accomodat­ ing a plurality of unexposed films, a film ascending and des­ cending means for ascending the tip end of the film in the tray to contact it with the surface of the drum, a vacuum suction­ ing means to hold the tip end on the surface of the drum, an inversely rotatable driving means to rotate the drum and guide means for introducing a second tray for receiving ex­ posed films.

Description: The present invention relates to a film applying device in a drum type recording apparatus such as color scanner for plate-making etc. in which a picture recording film is wound on a rotary drum to be scanned and exposed, particularly to a device for detachably attaching a film onto a rotary drum and removing it therefrom after scanning havs been finished. Conventionally, operation for attaching and/or removing a film to or from a recording drum in a picture scanning recording apparatus has been carried out, in general, manually. The operation is a manner in which a cover of the apparatus is opened under a safety light illumination to take out a picture film from a case, and one end of the picture film is inserted into a clip of the recording drum to be secured to it (or in case of a drum of a vacuum absorbing type, the film is absorbed by operating a vacuum source therefor), by rotating the drum with a low speed, the picture film is wound onto the outer circumference of the drum. However, the afore-described manner is too troublesome and inefficient, and further there is the problem that persons have to work in a darkroom under inconvenient conditions. For the purpose of improving the afore-mentioned problems, for example, there is the Japanese Patent Publication JP-A-52-42086 titled "An apparatus for automatically attaching and detaching a photofilm material". In the publication there is disclosed an apparatus in which a photosensitive film being accomodated in a particularly constructed cassette is fed to a recording drum to be applied thereto, and after having been exposed, the film is separated from the recording drum so that it may be accomodated into the cassette. In the apparatus disclosed in the afore-mentioned publication the photosensitive film can be automatically applied to and/or detached from the recording drum, however, only one sheet of film can be accomodated in the cassette, so that there is the problem that at every one working it is necessary to bring a cassette in the dark room to take out the exposed film from and load an unexposed film thereinto. Of course, if it is adapted that, by preparing for more than two cassettes, while one of them is being used to be scanned and recorded, in other cassettes films having been exposed are replaced for unexposed ones, the afore-mentioned problem can be improved to some extent. However, even in such a construction, per every one sheet of film cassettes must be exchanged with each other to load and/or remove the films. Thus, there is a further problem that it takes a considerably long time to perform exchanging. It is highly desired that in a color scanner for plate-making which requires large expense to be installed, such non-working time of the apparatus is to be reduced as much possible. Besides, in the above described apparatus it is further required that a roller(s) to feed the film to the surface of the drum and a driving means therefor are provided, which results in complexity of construction and high cost for equipment, and there is also a further problem in maintenance the apparatus. A film applying device according to the preamble of claim 1 is known from DE-A-29 27 706. According to this device a single suction zone is provided inside the drum. From PAJP, vol. 8, no. 206 (E-267)[1643], 20th September 1984; & JP-A-59 92 671 a paper applying device is known having ascending and descending means for lifting and lowering a form stack. The drum is provided with a single suction zone having suction holes uniformly distributed over the periphery of the drum. It is a main object to provide an apparatus which can reliably feed plural sheets of films one after the other to the recording drum and apply them thereto and remove them therefrom. This object is accomplished by a device as defined in claim 1. The present invention it is adapted so that a plurality of unexposed photosensitive films are accomodated in a tray in piled manner, then the tray is disposed underneath a drum of suction type, and by pushing up the bottom plate (or an ascending and descending plate hingedly fixed to the bottom plate) of the tray one edge of the film placed uppermost in the tray can be brought into contact with the drum and held thereon by suction, whereafter all films except the uppermost one are lowered by lowering the bottom plate or ascending and descending plate and the drum is rotated with a low speed to wind the film onto the outer circumference of the drum. In the case of removing the film from the drum, holding only the tip end of the film, the suction force of the drum is released for the rest, and the drum is rotated in the inverse direction to that of applying the film, whereby the film drops beginning at the rear end thereof by its own weight, and the exposed films are fed by a guide into a second tray for accomodating the exposed films. In order to surely carry out the afore-mentioned operations the vacuum suction force is divided into two zones one of which is a zone which holds only the tip end of the film and the other is a zone which holds the remaining part of the film, the zones being controlled appropriately by a switching valve. Other features and advantages of the invention will be apparent from the following description taken in connection with the accompanying drawings, in which: Fig. 1 is a partially broken side view showing main parts of an apparatus of one of embodiments in which the present invention is applied to a color scanner for plate-making; Fig. 2 is a partially broken elevation view showing construction of a recording drum of the apparatus shown in Fig. 1; Fig. 3 is a view showing a vacuum suction zone of the recording drum; Fig. 4 is a side sectional view showing main parts of a tray for accomodating unexposed films; Fig. 5 is a perspective view shwing the tray, a sliding lid opening and closing device and a film ascending and descending device; Fig. 6 is a perspective view showing operation of the sliding lid opening and closing device; Fig. 7 is a side sectional view showing operation of the film ascending and descending device; and Fig. 8 is views illustrating processes of operation of the present invention. Fig. 1 is a partially broken side view showing main parts of a plate-making color scanner which is one of embodiments of the present invention. On the upper part of a frame 1, a recording drum 2 is pivotally supported by a horizontally disposed central axis so that it may be rotated about the axis, and an exposing head 3 shown with two dots lines in Fig. 1 is mounted so as to be shiftable in the axial direction of the drum 2. Thus, a film wound on the drum 2 is scanned and exposed basing on picture image signals sent from a layout scanner system etc. to record a reproduced picture image thereon. Omitting showing in the drawings, the recording drum 2, the exposing head 3 etc. are covered with light shielding covers, so that it is possible to prevent the film which is being exposed from being exposed by external lights. Thus, operation in a light room can be performed. The drum 2 is a hollow tubular shape, and on the circumference of the drum 2 there are a plurality of narrow holes 4 are bored, and a suctioning passage (which will be described hereinafter) provided at the part of rotational axis is communicated with a vacuum source to suction the air from each of the narrow holes 4 for holding the film wound on the circumferential surface. In addition, the suctioning region of the drum 2 is divided into two zones by an air-tightly sealed partition 6. With respect to these divided zones descriptions will follow hereinafter. On the upper surface of the frame 1 a first tray 7 for accomodating unexposed films is disposed, and a second tray 8 for receiving exposed films is installed. The two trays 7 and 8 are insertingly installed on positions shown in the drawing along respective a pair of guides (not shown) from each of the front operation sides. Then, the tray 7 is positioned by contacting with a stopper 67, and the films in the tray 7 are positioned by each of contact members (not shown) which contacts with each of sides of the films, so that a positional relation with the film and the drum 2 is always maintained constant. Further, on the upper surface of the rear part of the frame 1 and in the inner side thereof there are provided two guide plates 9 and 10 which guide the exposed films to the second tray 8, respectively. In a device of the embodiment of this invention it is adapted that a plurality of the unexposed films accomodated in overlapped manner in the first tray 7, and one sheet of the unexposed film is taken out in order from the uppermost part of a pile of the unexposed films to wind it on the outer surface of the circumference of the drum 2, and after exposure scanning having been finished, the exposed films are automatically accomodated in the second tray 8 through the guides 9 and 10. Fig. 2 is a partially broken elevation view showing the drum 2 and a switching means for switching the suctioning zones. The drum 2 has, as described the above, a construction of hollow tublar shape, and with the partition 6 provided air-tightly in the inside of the drum 2, as shown in Fig. 3, the suctioning region are partitioned to [B] zone being relatively small area at which the tip end of the film is to be suctioned and [A] zone at which the other part is to be suctioned. Suctioning holes 4 and 4' of the both zones have the same diameter, but pitch of disposing the suctioning holes in the [B] zone is smaller that that of in the [A] zone, that is, the holes in the former are closely arranged than those of the latter. This is resulted from that when the film is wound to the drum it is necessary to hold the film only by the tip end part of it, accordingly, as far as any desired force for holding the film can be obtained, any other means may be available, for example, the holes may be arranged with the same pitch as that of the [A] zone, so far as diameter of the hole being made larger. In addition, it may also be well to use suctioning means of a groove type which has been utilized in this kind of film suctioning holders. The drum 2 is rotated by being supported by a pair of bearing plates 11, and at the axial part of the right side there is provided a rotary valve 12 for vacuum suctioning operation. The rotary valve 12 has two suctioning passages 13 and 14, and the passage 13 is directly communicated with a hole 5 bored on the surface of an end plate of the drum 2 to give an effect to the [A] zone. The other suctioning passage 14 is communicated with a portion partitioned by the partition 6 through a pipe 15 to operate [B] zone. Each of the two suctioning passages 13 lnd 14 has an opening at the outer surface of the rotary valve 12, respectively. The openings are made so that they may open at different positions in the axial direction, and around them an annual connector 16 is provided. The annual connector 16 is fixed to a body of the device, and has two chambers which correspond to the suctioning passages 13 and 14, respectively, and are rotatably and air-tightly equipped to the circumferential surface of the rotary valve 12. The two chambers are connected to a cross valve 19 through pipes 17 and 18, respectively. The cross valve 19 is a that of known type, and connected with the vacuum source via a pipe 21. When a rotor 20 is at a position shown in Fig. 2, the two suctioning passages 13 and 14 are both connected to the vacuum source, and in the case of the rotor 20 being at another position shown in Fig. 2-A, only the suctioning passage 14 which is to operate the [B] zone is connected to the vacuum source. In addition, the rotational axis of the drum 2 extends to outward directions of the bearing plates 11 of both sides. On an axis 22 of the driving side there are provided gear means 23 and 24 for low speed driving which are used when the films are attached or removed and a driving means (not shown) at the scanning time, and on the other axis a rotary encoder 25 for detecting an angular position of the drum 2 is mounted. The rotary encoder 25 outputs pulses of the number corresponding to an amount of rotation counted from an angular position determined as a reference, and by count-controlling the pulses the amount of rotation of the drum 2 or any position at which the drum 2 is to be stopped is controlled. That is, this rotary encoder 25 is one of the usual means in the drum tupe picture scanning apparatus such as plate-making color scanner or the like, so that detailed description is omitted. Next, Fig. 4 is a sectional view showing main parts of the first tray 7 for accomodating unexposed films. The body of the first tray 7 is a box composed of a side plate 26, a bottom plate 27 and a lid plate 28. The rear end part of the lid plate 28 is opened to an appropriate size, and a sliding lid 30 which performs opening and closing operation along a guide groove 29 cut on the side plate 26 is disposed in a manner of one end portion being fitted with the groove 29. On the both front and rear ends of the sliding lid 30 there are provided projecting members 31 and 32 which direct in the right and left directions, respectively, to limit stroke of movement of the sliding lid 30. On appropriate portion of the bottom plate 27 an ascending and descending plate 33 is pivotally mounted with a hinge 34, and between the ascending and descending plate 33 and the bottom plate 27 a rotational axis 35 is bridgingly provided between the both side plates. On the rotational axis 35 a pair of arms 36 are provided, and at the tip end of each of the arms 36 a roller axis 37 is bridgingly provided therebetween to support a pair of rollers 38. One end of the rotational axis 35 is projected, as shown in Fig. 5, to the outer surface of the first tray 7 by penetrating the side plate, and a lever 39 is secured thereto. Accordingly, when the lever 39 is turned to the upward, the arms 36 secured to the rotational axis 35 are rotated, then the rollers 38 ascend the ascending and descending plate 33. In addition, there is bored a penetrating hole 40 on an appropriate position on the bottom plate 27, and to this hole an infrared rays transmitting filter 41 is disposed. On a position of the ascending and descending plate 33 corresponding to the afore-mentioned penetrating hole 40 there is also bored a penetrating hole 42. The hole 42 is provided for the purpose of detecting existence of the film(s) in the first tray 7, and as shown in Fig. 7, when the the tray 7 is inserted into the predetermined position, a light source 60 is disposed at the lower position of the position which matches to the penetrating holes 40 and 42 of the frame and at the upper position thereof an ifrared rays sensor 66 is disposed. Through each of the penetrating holes and the infrared rays filter 41 a light beam from the light source 65 is incident to the sensor 66. That is, when the film is in the tray 7, the light beam is interrupted, the sensor 66 does not output, and in the case of the film in the tray 7 being used out, the light beam is incident to the sensor 66, and outputs a signal(s) to inform that the tray 7 has been empty. Fig. 5 is a perspective view which shows a device 43 for automatically opening and closing the sliding lid 30 basing on inserting and removing the tray 7 into and from the predetermined position of the frame 1, and a device 44 which ascends and descends the ascending and descending plate 33 by engaging with the lever 33. An arrow mark [A] indicates a direction of the frame 1 into which the tray 7 is to be inserted. The sliding lid opening and closing device 43 is shown in Fig. 6 in detail with its perspective view. There are disposed a pair of these devices, and one of them is shown in Fig. 6. The device 43 is fitted as follows, that is, a bearing 46 is secured to a constructing member 45 which is integral with the frame 1, and then a block 48 having a pin 49 and cam 50 are pivotally mounted to the constructing member 45 with an axis 47. The block 48 and the cam 50 are secured to the axis 47 and rotated integrally with the axis 47, and in free condition, as shown in Fig. 6(A), the pin 49 is situated horizontally. When the tray 7 is applied to the frame 1 from the front of the frame 1, the rear end thereof is contacted with a protrusion formed at the lower part of the cam 50 to push up the cam 50, and is rotated together with the block 48. On the other hand to a rod member 31 projectedly formed to the sliding lid 30 a pair of recessed holes 31' are bored at positions corresponding to the pins 49, and according to the rotation of the block 48, each of the pins 49 is inserted into the respective recessed holes 31'. The cam 50 and the block 48 are pivoted about at an angle 90 degree, and when the cam 50 reaches to the upper surface of the tray 7, they do not rotate, and the projectingly formed portion of the cam 50 slidingly contacts with the upper edge of the side plate 26 to maintain the pins 49 on a downward position. Accordingly, when the tray 7 is inserted into the predetermined equipping position, the sliding lid 30 is slid to the tray body which is stopped with the pins 49 and opened. Fig. 6(B) shows the above-described state. When the tray 7 is extracted or removed from the equipping position, the sliding lid 30 is stopped by the pins 49 until the tray 7 reaches at a certain position, and at the position where the tray is completely closed, the cam 50 is released from the contact with the side plate 26, and rotated together with the block 48, thus the pins 49 are disengaged from the recessed holes 31' so that the tray 7 may be extracted from the position. Referring to Fig. 5 again, the device 44 for ascending and descending the plate 33 in the tray 7 is secured to a constructing member 51 which is integrally attached to the frame 1. An axis 53 erected on a supporting plate 52 secured to the constructing member 51 is disposed at a position substantially coinciding with an axial line of the rotating axis 35 which operates the ascending and descending plate 33, when the tray 7 is inserted into the predetermined position. On an axis 53 there is pivotally mounted a rocking rod 54, and at one end thereof a projecting part 55 which engages with the lever 39 of the tray 7 side, and at the other end thereof a pin axis 56 is provided. Under the lower part of the supporting plate 52 an inversible motor 57 and a speed reducer 58 are provided, and on one end of a rotating rod 60 secured to an output axis 59 of the speed reducer 58 a pin axis 61 is erectingly disposed. Between the rocking rod 54 and the pin axis 56 a spring 62 is provided. In addition, at appropriate portions of the supporting plate 52 there are disposed two limit switches 63 and 64 to control the motor 57 so that rotation stroke of the rotating rod 60 may be limited. After the tray 7 is inserted into the predetermined position, the motor 57 is started so that the rotating rod 60 may be rotated in the clockwise direction seen from the tray side, then the rocking rod 54 connected with the rotating rod 60 through a spring 62 is also rotated in the same direction. By means of the rotation the projecting part 55 let the lever 39 of the tray 7 rotate to ascend the ascending and descending plate 33. With the above described operation, as shown in Fig. 7, a film which is placed at the uppermost of a heap of films overlappingly piled on the ascending and descending plate 33 is ascended up to a position at which the film is contacted with the upper drum 2. An amount of rotation of the rotational rod 60 is limited within a certain range by the limit switches 63 and 64, while an angle within which the rocking rod 54 is rotated is different from one another according each of cases, because of the number of films being accomodated in the tray 7, so that it is adapted that between the both the spring 62 is disposed so that the angular difference may be adjusted. In Fig. 8 there are schematically shown processes for applying and removing the films to and from the drum 2 of the above described apparatus, and in the figures, for example, in Fig. 8(B) etc., a part of the drum 2 in the inside of which is dotted shows a zone in which vacuum suctioning is being operated. At first, in Fig. 8(A) there is shown a state of the tray 7 in which the desired number of films (F) is accomodated is being inserted into the desired position, the sliding lid 30 is being opened, and the ascending and descending plate 33 is still in a falling state. On the other hand when the film is being applied and removed, the drum 2 is stopped at a position in which the [B] zone faces downwardly, basing on output pulses coming from the rotary encoder 25 provided to the axis of the drum. In Fig. 8(B) there is shown a state of the apparatus in which the motor 57 is being in operation, the arms 36 are being rotated to ascend the ascending and descending plate 33 is being ascended, and by contacting the uppermost film on the films (F) with the [B] zone of the drum 2, and by operating the vacuum suctioning operation of the zone, the tip end part of the film is being suctioned and held. Then, since the film has been placed, as described the above, at a constant position to the drum 2, the film is always suctioned to the constant position of the drum face. Next, Fig. 8(C) shows a state in which the motor 57 inversely rotates, the arms 36 and the ascending and descending plate 33 descend, all films except for that of being held at the [B] zone of the drum 2 are separated from the drum 2 and being descended. Fig. 8(D) shows a state in which vacuum suctioning operation in both the [A] and [B] zones of the drum 2 is being in operation, and rotating in a direction indicating by an arrow mark by the speed reducer through the gears 23 and 24 So as to draw out the uppermost film from the tray 2 to wind it onto the outer circumferential surface of the drum 2. While the film wound onto the drum 2 is being scanned and exposed, in the [A] and [B] zones of the drum 2 a condition in which the vacuum suctioning force is being operated is maintained to hold the film surely. Fig. 8(E) shows a state in which the scanning exposure has been finished, the film are taken away from the drum 2, and the film is being sent to the second tray 8 for accomodating exposed films. In this case the drum 2 is stopped at a position where the [B] zone directs downwards, and by releasing the vacuum suctioning operation only at the [A] zone to separate the terminal end of the film from the outer circumferential surface of the drum 2, the film is hung on the guide 9 disposed at the rear part of the frame 1. Then, by the speed reducer the drum 2 is inversely rotated in a direction indicating with a double line arrow mark to send the film to the guide 9, thus the film is accomodated in the second tray 8 through the guide 10. In this case, it goes without saying that, when the drum 2 is rotated to a suitable position, the film is separated from the surface of the drum 2 by releasing the vacuum suctioning operation of the [B] zone by interrupting the vacuum source or the like. The afore-mentioned operation may be controlled by detecting the angular position of the drum 2 by counting the number of output pulses of the rotary encoder 25. After the equipment, scanning, exposure and removal of the first film having been completed, then again it returns to the state shown in Fig. 8(B), the second film is equipped, scanned and exposed, that is, processed by the same as the above described procedures. By repeating the same procedures until all films accomodated in the first tray 7 are completely processed, no necessity of detaching the tray 7 from the frame 1 is required, so that by applying or equipping a plurality of films onto the drum 2, scanning and exposure can be performed. When there is no film in the tray 7, the device is operated by an output signal of the infrared rays sensor 66. For example, by operating alarming means such as an alarm lamp, a buzzer etc., the infrared rays sensor 66 announces that there is no film in the tray. Then, the tray 7 is removed from the frame 1, and new films are loaded in it in the dark room, and it is again inserted into the frame 1. In order to ensure the rate of operation of high level of the apparatus it is preferable to prepare for two trays so that while one of them is being used, the other is being in loading new films. Further, with respect to the second tray 8 for accomodating the exposed films, quite same as the case of the first tray 7, two trays can be alternately used, and a sliding lid and an automatical opening and closing means therefor which nearly same as those of the first tray 7 also can be provided. Effects of the present invention: (1) A plurality of films previously accomodated in the tray are wound onto the drum in order, and after having been scanned and exposed, they are automatically fed to the second tray to be accomodated therein. (2) No wasteful time is required for exchanging cassette etc. per one sheet of the films, so that non working time of the apparatus can be reduced, which results in improving in productivity. (3) In the trays there are provided the light shielding lid means which automatically opens and closes its lid, so that the light room working can be performed. (4) As it is adapted that the tip end part of the film is directly suctioned to hold it to the drum and draw out it from the tray, there is no means for driving films, such as rollers etc., so that construction is simple and installing cost is relative cheap, in addition, since there is no film driving means in the apparatus, no apprehension to be injured.

Claims: A film applying device in a drum type recording apparatus, said device comprising: a hollow drum (2) provided with a plurality of holes (4, 4') on the surface of said drum; a tray (7) for accommodating a plurality of recording films in overlapping manner; suction means for sucking air through said holes (4') into said drum to thereby hold the tip end portion of a recording film brought into contact with the surface of said drum, characterized by ascending means (33) for lifting the recording films on said tray (7) to a position at which the tip end portion of the uppermost of said films contacts the surface of said drum; descending means (33) for lowering the recording films on said tray to a position at which a film placed next to the uppermost one on said tray separates from said drum; and driving means for rotating said drum after the films on said tray have been lowered by said descending means, thereby holding the whole area of said film on said drum; and in that the interior of said drum (2) is divided into a first zone (B) and a second zone (A) with a partition (6), wherein the first zone is relatively small for sucking the tip end portion of said film and the second zone is for sucking the rest of said film; and said device further comprises a switching means (20) for switching said suction means to the first zone when the film placed uppermost in said tray is contacting said drum and for connecting said suctioning means to the first and the second zones when said drum is being rotated. A device according to claim 1, wherein said suction holes (4) of said first zone (B) are provided more densely than those of the second zone (A). A device according to claim 1 or 2, wherein each of said first and second zones (B, A) of said drum separated by an air-tight partition (6) is connected to a vacuum source through a rotary valve (12) attached to the axis of said drum. A device according to claim 1, wherein a light shielding lid (28) which is opened by attaching said tray (7) to a body of a picture scanning recording apparatus and closed by releasing said tray (7) from the body is provided on said tray. A device according to claim 4, wherein said light shielding lid (28) is a sliding lid which opens or closes in engagement with a stopping means (43) provided on the body, when said tray (7) is inserted into or extracted from the body of the apparatus. A device according to claim 5, wherein said stopping means (43) comprises a cam means (50) which contacts said tray (7) to be inserted, and a stopping pin (49), integrally formed with said cam means to be inserted into a recess (31') provided on the shielding lid (28), whereby the shielding lid is interlocked with said stopping means. A device according to claim 1, wherein said film ascending and descending means comprises an ascending and descending plate (33) hinged to the bottom of the tray (7), rotating arms (36) disposed underneath the ascending and descending plate and a driving means (44) for rotating said rotating arms. A device according to claim 7, wherein said driving means (44) for said film ascending and descending means comprises a lever (39) secured to the axis of said rotating arms (36) extended on one side end, a driving rod (54) rotated by a desired angle by engaging with said lever when the tray (7) is inserted into its operating position, and a driving means for rotating said driving rod in two opposite directions.

Inventors: ATOJI HITOMI - UMANOME-CHO KAM, IKEDA MASAHIDE FUJI BUILDING -, MIZONO YUUZI DAINI FUNAOKA-SO, OHARA TAKASHI - HORIAGE-CHO OM, ATOJI, HITOMI 9-21 UMANOME-CHO KAMIGAMO KITA-KU, IKEDA, MASAHIDE FUJI BUILDING 210 14-2 KITAGENI, MIZONO, YUUZI DAINI FUNAOKA-SO 103 38, OHARA, TAKASHI 41-24, HORIAGE-CHO OMI
Applicants: DAINIPPON SCREEN MFG, DAINIPPON SCREEN MFG. CO., LTD.
Application year: 1986
Main classification: H04N1
IPC codes: H04N1, G03F1, B65H1, B41J13, B65H29, B65H3