IMPACT DEVICE

Abstract: An impact tool comprises a housing (1) having a hollow cylindrical aperture therein and a rotatable member (6) rotatable about an axis coaxial with a central axis of the cylindrical aperture, the rotatable member comprising radially spaced rods (9) supported by end plates (7, 8). Captively located on the rods (9) are annular masses (10) with a central aperture of larger diameter than the rods (9) to permit radial movement of the masses (10) relative to the rods (9). The rotatable member (6) is driven by a motor and as it rotates the masses (10) strike impact tools (5) supported in a housing extension (4) and impart kinetic energy to the impact tools (5).

Description: "IMPACT DEVICE" The present invention relates to improvements in impact devices and particularly although not exclusively to needle guns. Needle guns generally comprise a number of hardened steel rods or "needles", tapered at one end and retainably mounted in a housing with the tapered or pointed ends extending outwardly. The retained ends of the needles are subjected to a "hammering" action generally by a rotating hammer or anvil device. Needle guns and impact chisels may be used for a variety of purposes including removal of rust, dirt, paint or other coatings from surfaces prior to painting or other treatment. In addition, welding slag is readily removable from welded surfaces by the use of a needle gun or impact chisel. Needle guns have been found to be particularly suitable for roughening the surface of cured concrete where reconcreting is required. Previously known impacting devices such as needle guns sealers, chippers and the like have hitherto suffered a number of serious disadvantages. Prior art devices have been either large, cumbersome and heavy to operate, they suffered from considerable vibration, they were subject to inordinately rapid wear, or most usually they suffered from combinations of the above problems. Such prior art devices are exemplified in United States Patent No. 3193908, Australian Patent No. 154157, French Patent No. 874708 and German Patent Nos. 442532, 463948. In an endeavour to overcome or at least alleviate the problems of prior art impact devices there has been proposed a device employing a plurality of enertia members in the form of steel balls movable in radially bored recesses in a rotatable member. This is described in my European Patent Application No. 0 ' 058 677. The present invention is concerned with yet a further improved impact tool in the form of a needle gun, chipper, sealer or the like. It should be understood however that the broad principle underlying the present invention is equally applicable to other impact tools such as hammers, drills, chisels and the like. According to the invention there is provided an impact tool comprising:- a housing having a hollow cylindrical aperture therein; a rotatable member located within said housing, said rotatable member being rotatable about central axis coaxial with said cylindrical aperture, said rotatable member including a plurality of retaining elements radially spaced from said central axis; a plurality of energy transfer members captively associated with respective said retaining elements, said energy transfer members being substantially annular in shape; and, impact means associated with said body, whereby in use, rotation of said rotatable member causes energy to be imparted to said impact means by said energy transfer members. The rotatable member suitably comprises a plurality of elongate retaining members extending parallel to said central axis and said retaining members are radially spaced from said central axis at substantially equal radii. Preferably said retaining members are spaced circumferentially substantially equally. The annular energy transfer members may be captively associated with the rotatable member by a retaining element located within a central aperture of each annular energy transfer member. Suitably the retaining element is circular in cross section and preferably the diameters of retaining elements are less than the diameters of the central apertures of the energy transfer members. Preferably said rotatable member includes means to locate arrays of energy transfer members at two or more axially spaced locations in the same radial plane. Each said array may comprise one or more energy transfer means. Suitably each axially spaced array may comprise a single energy transfer member and each said energy transfer member may be arranged in successive axially spaced locations to form a helical configuration of energy transfer members. Alternatively each axially spaced array may comprise two or more energy transfer members located cirσumferentially equidistant. The apparatus according to the invention includes drive means and may be powered by an electric or fluid powered motor. The impact means may comprise a plurality of impact tools and each axially spaced location of energy transfer members is associated with one or more impact tools. Preferably the impact means comprises a follower member intermediate each said axially spaced location and a plurality of impact tools. Most preferably said impact tools are resiliently biassed to a retracted position. In order that the invention may be more readily understood reference will be made to preferred embodiments described in the accompanying drawings in which FIG 1 is a side elevation, FIG 2 is an end elevation FIG 3 is a cross section along A-A in FIG 2 FIG 4 is a cross section along B-B in FIG 2 FIG 5 is a cross section along C-C in FIG 1 FIG 6 shows a cross section along A-A in FIG 2 in an alternative embodiment . FIG 7 shows a cross section along B-B in FIG 2 of the alternative embodiment. FIG 8 shows a cross section along D-D in FIG 2 of the alternative embodiment. 5 FIG 9 shows a side elevation of yet another embodiment. FIG 10 shows an end elevation of the device of FIG 9. FIG 11 is a cross section through A-A in FIG L0 10. FIG 12 is a cross section through C-C in FIG 9. FIG 13 is a cross section through B-B in FIG 10. 15 FIG 14 is a plan view of a needle module. FIG 15 shows a gouging tool suitable for use with the invention. FIG 16 is a cross section through D-D in FIG 15. 20 In FIG 1 the apparatus comprises a body 1 having a flange or mounting lugs 2 for attachment of an electric drive motor and housing assembly 3. The housing 3 is adapted for use as a hand grip. A lower body extension 4 serves as an attachment means and 25 guide for needles 5. FIG 2 shows an end elevation of the apparatus of FIG 1 when viewed from the end of body 1. FIG 3 is a cross section along A-A of FIG 2. Rotatably mounted within body 1 is a cage-like rotatable member 6 comprising end members 7 and 8 connected by retaining member shafts 9. Captively mounted on shafts 9 are energy transfer members in the form of thick annular discs 10. The diameter of shafts 9 is considerably less than the diameter of the central apertures 11 in discs 10 thereby allowing discs 10 to move in a radial direction while remaining captive. The discs 10 are arranged in a helical array ' on the three shafts 9 as shown in FIG 5. Each disc 10 is separated from an adjacent disc 10 by separator plates 12 which constrain each disc to move in a fixed rotary path or radial plane. The separator plates are of metal or a durable low friction plastics material to facilitate free movement of the discs 10 about respective shafts 9 without friction losses between adjacent discs. The rotatable member 6 is at one end mounted for rotation in body 1 by a stub axle 13 journalled in a roller bearing 14 in end member 7. Rotatable member 6 is similarly mounted at its other end by a stub axle 15 journalled in a roller bearing 16 in end member 8. End member 8 is formed as a drive gear having internal teeth 17 which engage the teeth of pinion gear 18 formed in the end of the drive shaft 19 of motor assembly 3. An end cap 20 closes the body 1. FIG 4 shows the cross section along B-B in FIG 2. Chipping or scaling needles 5 are mounted in body extension 4 which includes guide apertures 21 at the upper end 22 and lower end 23 of extension 4. Referring to FIG 5 it can be seen that the needles 5 are mounted in groups of six, each group having an intermediate follower 24 slidably mounted in a follower guide 25. Needles 5 are preferably resiliently biassed by a spring means to a retracted position shown generally by the position of the top of follower 24 shown at 24a. For the sake of clarity all other needles and followers are shown in the extended position and the spring means in the form of helical coil springs are omitted. In FIG 3 it can be seen that the rotational axis of rotatable member 6 is mounted iseccentrically with the sliding axis of followers 24. In use, as the rotatable member 6 is caused to rotate by electric drive motor assembly 3, discs 10 are urged outwardly under the effects of centrifugal force. The discs 10 strike followers 24 and transfer a substantial part of their kinetic energy to the followers which in turn transfer the energy to the needles as an impact. The helical array of discs 10 permits a progressive striking action on the needles thus substantially reducing the vibration normally associated with needle guns. Should one group of needles be prevented from being fully extended by an irregularity on a surface being treated, the disc 10 is still able to impart an impact on that group of needles due to the difference in respective diameters of shaft 9 and disc aperture 11. Figures 6-8 show an alternative embodiment of the invention wherein for each follower 24 an array of two diametrically opposed discs 10 are mounted on the retainer shafts 9 of a rotatable member having six retainer shafts. Adjacent paired arrays of discs 10 are arranged in a helical fashion as with the embodiment of FIGS 3-5. It can be seen that for the same operating speeds the rate of impacting is increased by a factor of two. FIGS 9-16 show yet another embodiment of the invention. FIGS 9 and 10 respectively show side and end elevations of the apparatus FIG 11 is a cross section through A-A in FIG 10. This embodiment differs from that shown in FIG 3 in that the separator plates 12 of FIG 3 are omitted. As the successive discs 10 overlap it is not necessary to have separator plates but some form of separation is preferred. In lieu of separator plates, spacers 30 are employed. These spacers are of variable length due to the helical disposition of discs 10 about shafts 9. The spacers 30 comprise cylindrical steel members having a diameter less than discs 10 and each includes an eccentrically bored aperture 31 for mounting the spacers 30 on shafts 9. The diameter of aperture 31 is slightly larger than that of shaft 9 to permit a smooth sliding fit thereon. Rotatable member 6 is driven by a drive shaft 32 (connected to a suitable drive means) via pinion 33 and a drive gear 34 formed integrally in end member 8 of rotatable member 6. FIG 12 is a cross section through C-C in FIG 9. Although spacers 30 are rotatably mounted on an eccentric axis on shafts 9, in use, centrifugal force will cause the spacers to adopt the configuration shown in FIG 12. In this manner additional mass is concentrated towards the periphery of rotatable member 6 thereby enabling in use an increase in rotational momentum without a proportional increase in mass of the device. The pivotally mounted spacers 30 effectively act as shock absorbers and it will be found in use that very little of the uncomfortable vibration associated with prior art devices is transmitted via body 1 or motor housing 3 to a user. FIG 12 shows the mounting of the needles 35. Into body 1 are mounted studs 36 having a threaded spigot 37 on one end and a threaded socket 38 on the other end. Studs 36 serve to retain a guide 39 for follower 40. An intermediate follower 41 mounted between follower 40 and the heads 42 of the needles 35. Intermediate follower 41 includes semicircular apertures at its opposed ends and these apertures align with the opposed studs 36 to guide the sliding path of intermediate followers 41. The needles 35 are mounted in groups of say 22 in a collar 43 slidably mounted on studs 36. FIG 14 shows a plan view of collar 43 with apertures 44 in which studs slidably locate the collar 5 43. Helical springs 44 are located around studs 36 to bias collar 43, intermediate follower 41 and follower 40 towards the rotating discs 10. A lower retaining plate 45 serves as a lower guide for needles 35 and a retainer for springs 44. Plate 45 is retained by 10 _ threaded screws located in sockets 38 on each alternate stud 36. A dust seal in the form of a lubricated felt pad 47 is retained by a shim plate 48 which in turn is retained by body extension housing 49 and screws 50 located in alternate sockets 38. 15 FIG 13 shows an enlarged partial cross section through B-B in FIG 10. FIG 15 shows an alternate form of tool 51 which may be suitable for gouging holes in a surface such as brick or concrete walls for insertion of 20. electrical wiring or the like. The impact device is simply moved along a predetermined path to cut an elongate groove in the surface. The tool 51 comprises a shank 52 a follower 53 and a gouging bit 54. Bit 54 comprises a thin walled 25 tubular member 55 having an elongate slot 56 extending lengthwise thereof to enable removal of material gouged by the end of the bit 54. FIG 16 shows a cross section through D-D. Devices according to the invention may be in the form of portable hand held devices driven by electric or fluid powered motors for the removal of scale, rust, welding slag, paint etc from surfaces. With fluid powered motors they may be used in aggressive or dangerous environments or they could be used underwater e.g. in removal of rust, scale or marine growth on ships or marine structures. In other forms the apparatus may be in an elongate form to descale planar objects such as sheet steel or the like. The elongate apparatus may be arranged transversely to the direction of motion of a sheet of steel emerging from a steel rolling mill or the like. The apparatus may also be adapted for treatment of rolled steel products as a post rolling or pre-rolling surface treatment. In yet a further embodiment the apparatus may be adapted for mounting on a mobile vehicle for breaking road surfaces or demolishing structures. I will be readily apparent to a skilled addressee that many modifications and variations are possible with the present invention without departing from the spirit and scope thereof.

Claims: CLAIMS 1. An impact tool comprising:- a housing having a hollow cylindrical aperture therein; a rotatable member located within said housing, said rotatable member being rotatable about a central, axis coaxial with said cylindrical aperture, said rotatable member including a plurality of retaining elements radially spaced from said central axis;- a plurality of energy transfer members captively associated with respective said retaining elements, said energy transfer members being substantially annular in shape; and, impact means associated with said body, whereby in use, rotation of said rotatable member causes energy to be imparted to said impact means by said ' energy transfer means. 2.. An impact tool as claimed in claim 1 wherein said retaining elements are spaced at substantially equal, radii from said central axis. 3. An impact tool as claimed in claim 2 wherein said' retaining elements are spaced circumferentially substantially equally. 4. An impact tool as claimed in claim 3 wherein said retaining elements comprise elongate members extending parallel to said central axis. 5. An impact tool as claimed in claim 4 wherein said energy transfer members are captively located by respective retaining elements passing through a central aperture in each said annular energy transfer member. 6. An impact tool as claimed in claim 5 wherein the cross sectional diameter of said retaining elements is substantially less than the diameter of said central aperture of a respective energy transfer member. 7. An impact tool as claimed in claim 6 wherein said rotatable member includes means to locate arrays of energy transfer members at two or more axially spaced locations in a common radial plane. 8-. An impact tool as claimed in claim 7 wherein each said array comprises one or more energy transfer means. 9. An impact tool as claimed in claim 6 wherein said energy transfer members are disposed about said rotatable member to form a helical array of energy transfer members. 10. An impact device as claimed in claim 7 wherein said means to locate arrays of energy transfer members in a common radial plane comprises planar separating elements between adjacent radial planes. 11. An impact device as claimed in claim 7 wherein said means to locate arrays of energy transfer members in a common radial plane comprises spacer members located on respective retaining elements between adjacent energy transfer members. 12. An impact device as claimed in claim 11 wherein said spacer elements are captively located on said retaining elements, said retaining elements passing through an aperture in each respective spacer element. 13. An impact tool as claimed in claim 12 wherein said aperture in each respective spacer is located eccentrically of said spacer. 14. An impact tool as claimed in claim 13 wherein said aperture in each respective spacer is of a substantially equal diameter to said retaining elements.

Inventors: ISENRING FRITZ NIKLAUS, ISENRING, FRITZ, NIKLAUS
Applicants: ISENRING FRITZ NIKLAUS, ISENRING, FRITZ, NIKLAUS
Application year: 1986
Main classification: B25D15
IPC codes: B08B7, B25D11, B25D15, B25D17