CONTACT FOR CONNECTOR

Abstract: A contact (30) for a connector, which includes two opposed contact elements (30 A, 30 B) for receiving therebetween a male contact (32) of a mating connector. Each the contact element is provided with one or more protusions (31 A, 31B) on an opposed surface for embracing the male contact (32). Protusions (31 A, 31 B) of the two opposed contact elements (30 A, 30 B) extend to that portions of the opposed contact elements (30 A, 30 B) which are devoid of the protusions (31 A, 31 B) so as to overlap each other before the male contact (32) is inserted between the contact elements (30 A, 30 B). With this arrangement, even if the male contact (32) is very thin, pressing force required to securely pressing the male contact (32) by the contact elements (30 A, 30 B) is certainly obtained. The contact (30) and the male contact (32) are securely contacted without any torsional force and other forces which would otherwise be caused on these contacts.

Description: This invention relates to an improvement of a contact for an electric connector which includes a socket or the like, and more particularly to a contact for a connector having two contact elements receiving therebetween a thin male contact in the form of a pin of a mating connector. Conventional contacts for connectors including sockets will be explained referring to Figs. 1a-1d. In Fig. 1a, a contact 10 comprises two contact elements 10A and 10B in opposition to each other adapted to receive a male contact (not shown) to be inserted in a direction shown by an arrow 20. The contact 10 is located in an insulating block 13 for insulatingly holding the contact 10 therein. Fig. 1b illustrates change in position of the contact 10 when the male contact 12 (shown in a dot-and-dash line) is inserted between the opposed contact elements 10A and 10B of the contact 10. The contact 10 is shown in solid lines before the insertion of the male contact and in dot lines after the insertion. Assuming that the male contact 12 has a thickness T and the contact 10 has the narrowest clearance G between the contact elements 10A and 10B before the male contact 12 is inserted therebetween, a displacement D of each the contact element 10A or 10B upon insertion of the male contact 12 is indicated as an equation (1). Moreover, after the insertion, a pressing force P to which the male contact 12 is subjected by both the contact elements 10A and 10B in directions shown by arrows 21 is indicated by an equation (2). where K is a constant. In case of a contact shown in Fig. 1c, projections 11A and 11B at distal ends of the contact elements 10A and 10B of the contact 10 extend toward each other. In producing this contact, after the contact 10 shown in Fig. 1c has been obtained by punching a thick plate in a press, the contact elements 10A and 10B are hammered in directions shown by arrows 22 to narrow a clearance G therebetween. The minimum values of the clearances G in Figs. 1a and 1c are zero. In case of a contact shown in Fig. 1d, contact elements 10A and 10B have different lengths L₁ and L₂, to permit protrusions 11A and 11B to overlap each other, so that a value of clearance G between the contact elements can be negative. In this case, "negative" means that the protrusions overlap each other. With the contacts 10 shown in Figs. 1a and 1c, as the minimum values of the clearance G are zero, it encounters a great difficulty to produce contacts whose clearance G are near to zero. Moreover, the male contact is generally required to be thin as much as possible in order to achieve miniaturization and light weight of the connector to save resources and lower manufacturing cost. As can be seen from the equation (2), however, even if the clearance G is zero, the pressing force P for embracing the male contact 12 becomes zero or near to zero, when the thickness T of the male contact is near to zero. Such a slight pressing force in conjunction with errors in assembling and molding would give rise to great problems such as incorrect or insufficient contact between the male and female contacts. With the contact as shown in Fig. 1a, moreover, there is a problem in that when the clearance G is zero, contacting portions of the contact elements are not plated in plating after molding. In order to avoid this problem, it has been proposed to working a plated thin plate by pressing into the shape as shown in Fig. 1a. According to this proposal, cut surfaces are devoid of plating layers and bent portions are like to be scratched. In order to solve these problems, the contact as shown in Fig. 2d has been used. In this case, the problem of insufficient contact is solved because of the negative clearance G. As can be seen from the drawing, however, the contact elements 10A and 10B are often twisted by the insertion of the male contact. Moreover, even if the male contact 12 is inserted correctly in an axial direction of the contact 10, the male contact 12 would be subjected to a force causing the male contact 12 to be tilted. Accordingly, guides on the insulating block are needed in order to maintain the direction of the insertion of the male contact correctly. Moreover, as the contact elements 10A and 10B have the different legths L₁ and L₂, it is usual to select the shorter length L₂ first of all so as to obtain a required pressing force P, and then the longer length L₁ is determined. As a result, the length L₁ is apt to become longer and obstructs the miniaturization of the connector. It has already been described in document US-3807008 a contact for a connector which includes two opposed contact elements for receiving therebetween a male contact of a mating connector, wherein each said contact element is provided with at least one protrusion on an opposed surface for embracing said male contact, so that protrusions of said two opposed contact elements extend to portions of the opposed contact elements devoid of the protrusions to overlap each other before the male contact is inserted between the contact elements. However, in this document, the protrusions are provided one on each of the contact element and the total number is two. When a plate shape male contact is inserted into such a female contact a twisting force is applied to the male contact so it is not preferred on account of ballance of the stress. Moreover, it is already known by document FR-2389250 to use U-shaped protrusions in female contact. It is an object of the invention to provide an improved contact for a connector, which eliminates all the disadvantages of the prior art and which maintain a sufficient pressing force for securely contacting a mating male contact even if the male contact is very thin and does not cause any torsional force or other undesirable stresses when the male contact is inserted between contact elements of the contact. In order to acheive this object, in a contact for a connector, said contact including two opposed contact elements for receiving therebetween a male contact of a mating connector, according to the invention each said contact element is provided with at least one protrusion on an opposed surface for embracing said male contact, so that protrusions of said two opposed contact elements extend to portions of the opposed contact elements devoid of the protrusions to overlap each other before the male contact is inserted between the contact elements, the total number of said protrusions been arranged to be three or more, the protrusion been arranged at each of the contact element to be symetrical about a center line of the contact element normal to a direction of the protrusions alignment. With this arrangement, the pressing force P more than a required contactvalue can be obtained because of the negative value of the clearance G. Moreover, the contact elements and male contact are not subjected to any torsional force and other undesirable stresses in directions different from the inserting direction of the male contact, owing to the protrusions at different positions in the same plane. Therefore, the contact according to the invention achieves reliable and stable contacting between contacts. In a preferred embodiment of the invention, each the protrusion has a U-shaped cross-section in a plane substantially perpendicular to an inserting direction of the male contact. In another embodiment, each the protrusion is formed by bending the contact element along lines substantially perpendicular to an inserting direction of the male contact. In a preferred embodiment, the protrusions are substantially aligned with each other in a direction substantially perpendicular to an inserting direction of the male contact on the opposed surface of each the contact element. It is preferable for the balance in stresses that sum of numbers of the protrusions of the two opposed contact elements is an odd number more than three. The invention will be more fully understood by referring to the following detailed specification and claims taken in connection with the appended drawings. Fig. 1a is a sectional view illustrating a contact of the prior art; Fig. 1b illustrates change in position of the contact shown in Fig. 1a when a male contact is inserted; Fig. 1c is a perspective view of a contact of the prior art having protrusions at ends of contact elements; Fig. 1d is a perspective view of another contact of the prior art having protrusions of different length; Fig. 2a is a front elevation of one embodiment of a contact according to the invention; fig. 2b is a partial sectional view taken along the line IIb-IIb in Fig. 2a; Fig. 2c is a partial sectional view of a contact of another embodiment of the invention; and Fig. 2d is a partial sectional view of a contact of a further embodiment of the invention. Figs. 2a-2d illustrate one embodiment of a contact according to the invention. Fig. 2a illustrates a front end of the contact 30. Contact elements 30A and 30B of the contact 30 have protrusions 31A and 31B, respectively, between which a male contact 32 is inserted in a direction shown by an arrow 40. A value of a clearance G between the opposed protrusions 31A and 31B is negative. In other words, the protrusions of the contact elements extend to that Portions of the elements which are devoid of the protrusions so as to permit the protrusions to overlap before the male contact is inserted therebetween. As shown in Fig. 2b which is a cross-sectional view taken along a line IIb-IIb in Fig. 2a, the contact element 30A includes the two protrusions 31A and the contact element 30B includes one protrusion 31B. As the value of the clearance G is negative as shown in Fig. 2a, even if the thickness of the male contact 32 is zero (although it is not an actual case), the pressing force P is constant which is not zero. Moreover, as these protrusions 31A and 31B are located in the same plane as the sectional surface IIb-IIb, the contact 30 and the male contact 32 are not subjected to any torsional force and other forces in directions different from the inserting direction of the male contact. Figs. 2c and 2d illustrate contacts having two and five protrusions 31A and 31B, respectively. In this manner, an optional number of the protrusions may be provided in the same sectional plane in this invention. However, the odd numbers as shown in Figs. 2b and 2d are advantageous for the balance in stresses. As can be seen from the above explanation, according to the invention, even if the male contact is very thin, the pressing force P more than a required value can be obtained owing to the negative value of the clearance G. According to the invention, moreover, the contacts are not subjected to any torsional force and other undesirable stresses. Therefore, the invention can provide a contact for a connector capable of realizing reliable and stable contact between contacts.

Claims: A contact for a connector, said contact including two opposed contact elements (30A, 30B) for receiving therebetween a male contact (32) of a mating connector, each said contact element is provided with at least one protrusion (31A, 31B) on an opposed surface for embracing said male contact, so that protrusions of said two opposed contact elements extend to portion of the opposed contact elements (30A, 30B) devoid of the protrusions to overlap each other before the male contact is inserted between the contact elements (30A, 30B), characterised in that the total number of said protrusions (31A, 31B) is arranged to be three or more, and that the protrusions (31A, 31B) are arranged at each of the contact elements (30A, 30B) to be symmetrical about a center line of the contact elements normal to a direction of the protrusions alignment. A contact for a connector as set forth in claim 1, wherein each said protrusion (31A, 31B) has a U-shaped cross-section in a plane substantially perpendicular to an inserting direction (40) of said male contact (32). A contact for a connector as set forth in claim 1, wherein each said protrusion (31A, 31B) is formed by bending the contact element along lines substantially perpendicular to an inserting direction (40) of said male contact (32). A contact for a connector as set forth in clam 1, wherein said protrusions (31A, 31B) are substantially aligned with each other in a direction of the protrusions alignment. A contact for a connector as set forth in claim 1, wherein sum of numbers of said protrusions (31A, 31B) of said two opposed contact elements (30A, 30B) is an odd number more than three.

Inventors: HARA, OSAMU, IGARASHI, YOSHIAKI, OHTSUKA, HIROO
Applicants: DAIICHI DENSHI KOGYO KABUSHIKI KAISHA, IWATSU ELECTRIC CO., LTD.
Application year: 1986
Main classification: H01R13
IPC codes: H01R12, H01R13