A METHOD OF MANUFACTURING A SINGLE CRYSTAL OF BAPB1-XBIX03

Abstract: A method of manufacturing a single crystal of BaPb 1-x Bi x O₃ comprises dissolving the BaPb 1-x Bi x O₃ in an aqueous solution and subjecting the resulting solution to a hydrothermal process at a predetermined temperature and pressure.

Description: This invention relates to methods of manufacturing single crystals of BaPb 1-x Bi x O₃. Such single crystals are useful as super-conductive elements, semi-conductive elements or optical electronics elements widely used in the electronics industry. BaPb 1-x Bi x O₃ (barium-lead-bismuth oxide) with Perovskite structure, shows super-conductivity in the range of 0.05 ≦ x ≦ 0.30, semi-metallic characteristics in the range range of x < 0.05, and semi-conductivity in the range of 0.30 < x. The super-conductive transition temperature Tc is a maximum (13°K) when x is approximately 0.25. This is the highest known temperature at which an oxide material that does not include transition metal elements exhibits super-conductivity. Attention has focussed on these barium-lead-bismuth oxide compounds because of their super-conductivity and because the super-conductivity depends upon their exact composition. Moreover, compounds of this type can be made of semi-metallic materials whose carrier density is n is small, and can be made as super-conductors whose electron condition density N (o) at the Fermi surface is very small indeed. Therefore, these compounds have a resistance rate that is several orders of magnitude greater than ordinary metal super-conductors, at temperatures slightly higher than Tc. This characteristic is required for materials used for super-conductive switches. When barium-lead-bismuth oxide compounds are formed as single crystals they are relatively stable and crystals which are transparent in the infra-red region, can be expected to be useful for optical electronics elements at very low temperatures. Growing single crystals of BaPb 1-x Bi x O₃ has been tried utilising a flux. In one method, potassium chloride (KCl) is favoured because because BaPb 1-x Bi x O₃ dissolves in it. However, to melt KCl and to dissolve BaPb 1-x Bi x O₃ in it, a high temperature of about 1000°C is necesary, and thus potassium ions will be incorporated in the resulting single crystal of BaPb 1-x Bi x O₃. Consequently, the impurity density increases. As the crystal grows at a temperature higher than the transition point (500°C to 600°C) of BaPb 1-x Bi x O₃, a crystal phase transition occurs on cooling, and therefore, strains occur within the crystal. In another method,a non-stoichiometric solution of PBO₂-Bi₂O₃-BaPBO₃ is used. In this case, there is an advantage that the inclusion of impurities will be greatly reduced, but, when crystallising from a non-stoichiometric solution, control of the composition, i.e. x, that determines the characteristics of the resulting crystal, will be very difficult. Also, strains accompanying the phase transition occur as stated above. The above methods are disclosed in Akinori Katsui; Japanese Journal of Applied Physics Vol. 21 No. 9 (1982) Page 553 to 554. With the conventional methods of manufacturing single crystals of BaPb 1-x Bi x O₃, the impurity density within the material is relatively large and also, the change of composition x is relatively large. Also the conventional methods have serious disadvantages, i.e. the reproducability of the characteristics of the single crystal are poor and as a result of the phase transition heat strains remain in the crystal because high temperatures of about 1000°C are used. These disadvantages are primary factors that prevent sharp transition to the super-conductivity of the resulting single crystal. The above disadvantages of the prior art methods are caused by crystallisation from a solution which has high viscosity and large composition change, at a very high temperature. The present invention seeks to provide a method of manufacturing a single crystal of BaPb 1-x Bi x O₃ using a hydrothermal process or synthesis to allow the crystal to grow at relatively low temperatures below 500°C, so that it is possible to improve the characteristics of the resultant single crystal avoiding its phase transition. According to the present invention there is provided a method of manufacturing a single crystal of BaPb 1-x Bi x O₃ by dissolving BaPb 1-x Bi x O₃ in an aqueous solution and subjecting the resulting solution to a hydrothermal process at a predetermined temperature and pressure. The aqueous solution may be alkali chloride, e.g. sodium chloride or potassium chloride or an alkali hydroxide, e.g. sodium hydroxide. The aqueous solution may include an oxygen-generating compound such as a peroxide compound or potassium chloride. In one embodiment a single crystal of BaPB 1-x Bi x O₃ is formed as a thin film on a substrate. The substrate may be SrTiO₃. The invention is illustrated, merely by way of example, in the accompanying drawings, in which:- Figure 1 is a sectional view of an autoclave used in Example 3 of a method according to the present invention; Figure 2 is a characteristic diagram showing the variation of cubic imitated lattice constants a corresponding to composition x of a single crystal of BaPb 1-x Bi x O₃ made by a method according to the present invention; and Figure 3 is a sectional diagram showing the structure of an autoclave used in Example 1 of a method according to the present invention. In hydrothermal synthesis, the starting material is dissolved in a solution of an appropriate solvent at appropriate temperature and pressure, and the intended crystal is grown on a suitable substrate. The growth temperature is generally from 300°C to 600°C, this temperature being very low compared to the temperatures used in the prior art. By selecting a suitable combination of temperature, pressure, and the appropriate solvent, and controlling the starting material and the substrate on which the crystal is grown, a single crystal with very little defects can be produced. The following are Examples of the present invention. Example 1 Commercially available high purity BaCO₃, PbO₂, Bi₂O₃ were used as the starting materials and adjustment of the amount thereof was effected so that the super-conductive composition BaPb 1-x Bi x O₃ had x = 0.2, x = 0.3. After this adjustment, the starting materials were blended in a mortar and baked for one whole day at 850°C in a stream of oxygen. To complete the reaction the above was repeated. When the resulting powder samples were examined used an X-ray diffractometer, they were observed to be BaPb 1-x Bi x O₃ in a single phase. From measurements made, the relation between lattice constant a (cubic imitated lattice constant) and composition x was found and this is illustrated in Figure 2. From Figure 2 it will be seen that the lattice constant a corresponding to x are respectively x = 0.21, x = 0.27. For the hydrothermal process, a test tube type autoclave 8 of stelite 25 was utilised. Figure 3 is a sectional diagram showing the structure of the autoclave. The autoclave 8 has a cover 10 with a seal ring 9. The measurement of the temperature within the autoclave is through a temperature measuring hole 11. A gold capsule with a diameter of 3mm or 5mm was utilised in the autoclave, a powder sample of BaPb 1-x Bi x O₃ produced as above and a solvent being poured into the gold capsule. In this example, distilled water filled the inside of the autoclave, to maintain a pressure balance between the inner and outer surfaces of the gold capsule. As the solvent, 3 mol NaCl aqueous solution, 3 mol KCl aqueous solution, and 3 mol NaOH aqueous solution were used with different samples. The hydrothermal process was conducted for 7 days at a pressure of 1000 Kg/cm², at a temperature of 410 to 450°C. The results are shown in Table 1. It was observed that, with any of the above solvents, the samples were dissolved and re-precipitated, and crystals were grown. The same result was obtained with any of the samples of composition x = 0.21, x = 0.27. When each of the resulting crystals was powdered and identified using an X-ray diffractometer, it was observed that all are BaPb 1-x Bi x O₃ single phase. The crystals with the best crystallisation characteristic and growth speed were obtained using KCl aqueous solution as the solvent. Example 2 Example 1 was repeated utilising 4.5 mol KCl aqueous solution as the solvent, at a temperature of 300 to 450°C. The results are shown in Table 2. solvent = 4.5 mol KCl aqueous solution pressure = 1000 Kg/cm² growth period = 7 days When the temperature was 350°C, neither dissolution nor re-crystallisation was observed and the sample remained in the lower part of the gold capsule. However, when the temperature was above 400°C, the sample dissolved and re-crystallised, crystals with a diameter of about 2mm being grown. The same result can be obtained with samples with composition x = 0.21, or x = 0.27. When the temperature was 450°C, even larger crystals were obtained but occasionally twin crystals were produced, the crystal surface being coarse with many secondary grains attached onto it. These defects are thought to occur because secondary nucleation generates upon cooling. When the resulting crystals were powdered and identified using an X-ray diffractometer, it was observed that they were all BaPb 1-x Bi x O₃ single phase. The composition could be determined using the graph shown in Figure 2 viz: x depends on BaPb 1-x Bi x O₃ Therefore, x = 0.21 of the powder sample changed to x = 0.20 in the single crystal and x = 0.27 changed to x = 0.25, but the change was minute for practical purposes. Example 3 Figure 1 shows a test-tube type autoclave 1 used in this Example. The autoclave is of stelite 25, but had a platinum inner lining to avoid contamination through impurities. The autoclave 1 was pressure sealed with a cover 3, through a seal ring 2. A nutrient 4 was mounted at the bottom of the autoclave. This nutrient 4 was obtained by grinding and powdering BaPb 1-x Bi x O₃ obtained as in Example 2, and grinding and powdering crystals of either x = 0.20 or x = 0.25. Then a substrate 6 was mounted above the nutrient 4, in a substrate support frame 5. The substrate 6 was a crystal of SrTiO₃ which has a similar crystal structure and similar atom bond length to BaPb 1-x Bi x O₃, the (001) crystal surface being used. Instead of the (001) surface, the (111) surface or (110) surface could also be used. A buffer plate 7 was mounted on the substrate support frame 5 between the nutrient 4 and the substrate 6. 4.5 mol of aqueous KCl as a solvent was charged in the autoclave in an amount such that a predetermined temperature and a predetermined pressure could subsequently be obtained. A hydrothermal process under the same conditions as in Table 2 of Example 2 was initiated. These conditions were: temperature of substrate 6 = 360°C temperature of the nutrient 4 = 400°V solvent = 4.5 mol aqueous KCl solution pressure = 1000 Kg/cm² growth period = 7 days. After completion of the hydrothermal process, the autoclave was rapidly cooled, to prevent the generation of secondary nucleation. As a result, a thin film with a uniform thickness was formed on the substrate 6. When this thin film was examined using an X-ray diffractometer as in Example 1, it was identified as a single crystal of BaPb 1-x Bi x O₃. The single crystal has x = 0.20, x = 0.24 respectively, and no large change was observed as compared to the composition of the nutrient. When the super-conductive characteristic of the BaPb 1-x Bi x O₃ thin film at x = 0.24 was measured, it was confirmed that it showed super-conductivity when the super-conductive transition temperature was in the range of 10.0°K to 11.7°K. Example 4 Example 4 was similar to Example 3 but a different solvent was used. The conditions were as follows: temperature of the substrate 6 = 360°C temperature of the nutrient 4 = 400°C solvent = aqueous solution which is 4.5 mol aqueous KCl solution to which 2% of the total weight of 2.0 mol KClO₃ aqueous solution is added pressure = 1000 Kg/cm² growth period = 7 days. As in Example 3, the autoclave was quenched after completion of the hydrothermal process. In this Example, a thin film was also formed on the (001) surface of the SrTiO₃ substrate. This thin film was confirmed using an X-ray diffractometer to be BaPb 1-x Bi x O₃, and it showed super-conductivity in the range of 10.0°K to 11.7°K but compared to Example 3, its super-conductivity was clearer and better defined. This is thought to be due to the addition of an oxygen-generating compound such as peroxide or potassium chlorate (KClO₃ to the solution and the active oxygen thus generated. This generated oxygen prevents any oxygen deficiency inside the crystal as it is grown, and the atomic valence in the crystal is automatically controlled. Thus the mobility characteristic of the crystal is improved. Also in the case of using potassium chlorate as the oxygen-generating compound after it has given up its oxygen, it becomes potassium chlorate and forms part of the aqueous solvent. It thus has the advantage that it does not create impurities in the crystals grown. However, potassium chlorate is not the only oxygen-generating compound that can be used. Potassium perchloric acid can be utilised, in appropriate amounts. As stated above, compared to the conventional KCl flux method or the crystallisation method from a non-stoichiometric solution, with the present invention there is a very low level of potassium ion impurities in the crystals because this process utilised low-viscosity KCl aqueous solution at a relatively low temperature of 400 to 450°C. Also, as the appearance of super-conductivity of the single crystals of BaPb 1-x Bi x O₃ is important, reproducibility of compositions with a given value of x is very efficient. Consequently, the present invention has a big industrial advantage in that single crystals of the intended composition x are easily manufactured with suitable adjustment to the start materials. Similarly, as the process is carried out at a relatively low temperature of about 400°C, defects such as strain or heat strain accompanying the phase transition are very small. Therefore, a more perfect crystal can be obtained, and at the same time, by adding oxygen-generating compounds such as peroxide compounds such as peroxide compounds into the solvent, the oxygen deficiency is reduced and the atomic valence is controlled. Consequently, it is possible to improve crystal perfection. With any method, by obtaining complete crystals with uniform composition x, the improvement of super-conductivity is confirmed, and its effect is very large. Also, on the industrial side, because the process is carried out at a temperature of approximately 400°C, it is very easy to develop an industrial technique for manufacturing industrially single crystals using a hydrothermal process. It will be appreciated from the above discussion that BaPb 1-x Bi x O₃ crystals valuable as super-conductive elements or optical electronics elements, with more perfect characteristics and fewer defects can be obtained.

Claims: 1. A method of manufacturing a single crystal of BaPb1-xBixO₃ by dissolving BaPb1-xBixO₃ in an aqueous solution and subjecting the resulting solution to a hydrothermal process at a predetermined temperature and pressure. 2. A method as claimed in claim 1 in which the aqueous solution is an alkali chloride or an alkali hydroxide. 3. A method as claimed in claim 2 in which the alkali hydroxide is sodium hydroxide. 4. A method as claimed in claim 2 in which the alkali chloride is sodium chloride or potassium chloride. 5. A method as claimed in any preceding claim in which the aqueous solution includes an oxygen-generating compound. 6. A method as claimed in claim 5 in which the oxygen-generating compound is a peroxide compound. 7. A method as claimed in claim 5 in which the oxygen-generating compound is potassium chlorate. 8. A method as claimed in any preceding claim in which a single crystal of BaPb1-xBixO₃ is formed as a thin film on a substrate. 9. A method as claimed in claim 8 in which the substrate is SrTiO₃. 10. A method to manufacture BaPb1-xBixO₃ single crystal wherein BaPb1-xBixO₃ is grown by hydrothermal synthesis which applies determined heat and pressure to the crystal within aqueous solution.

Inventors: HIRANO, SHINICHI, NAKA, SHIGEHARU
Applicants: HIRANO, SHINICHI, NAKA, SHIGEHARU, SEIKO INSTRUMENTS INC.
Application year: 1986
Main classification: C30B7
IPC codes: C30B29, C30B7