ELECTRIC SPARK MACHINING APPARATUS

Abstract: An electric spark machining apparatus includes a cooling device (7) which is arranged so that machining liquid (21) pumped up from a reservoir (2) and fed to an electric spark machine (1) is controlled in temperature to minimize a temperature difference between machining liquid (21) entering into the electric spark machine (1) and the latter.

Description: The present invention relates to an electric spark machining apparatus and, particularly, to such apparatus equipped with an electric spark machine, a pump for supplying machining liquid to a machining portion of said electric spark machine, and a cooling means disposed in a machining liquid circuit between said pump and said electric spark machine. Such an apparatus is known from JP-A-50-94933. Fig. 1 shows, schematically, a typical example of a conventional electric spark machining apparatus having a cooling means. In Fig. 1, the electric spark machine 1 is associated with a machining liquid supply device 2 for supplying the machining liquid to the machine 1. Used liquid in the machine 1 is returned through a drain pipe 101 to the liquid supply device 2, pumped by a pump 3 to a filter 4 and filtered thereby. A cleaned liquid 21 is returned through a supply pipe 6 to a machining portion of the electric spark machine 1 by a pump 5. In such circulation of the machining liquid, it is heated by electric discharge energy and/or driving energy of the pumps 3 and 5, which may affect a machining accuracy of products adversely. Therefore, the machining liquid must be regulated in temperature, suitably. A cooling means is used to realize the regulation of machining liquid temperature. The cooling means includes a cooling device 7 and a pump 22 for supplying the liquid 21 to the cooling device 7. The cooling device 7 includes a heat-exchanger tank 71 and a compressor 72 for compressing a coolant of the cooling device. The cooling device 7 further includes a first temperature sensor 8 for sensing a temperature of the machine 1 or an ambient temperature, a second temperature sensor 9 for sensing the temperature of the liquid in the liquid supply device 2, a comparator 10 for comparing an output of the first sensor 8 with that of the second sensor 9 to provide a temperature difference signal and a control device 11 responsive to the difference signal from the comparator 10 to on-off control the compressor 72 to thereby regulate the liquid temperature to a preset value. With such cooling means, it is possible to control the temperature of liquid 2 in the liquid supply device 2. However, liquid 21 is heated by the pump 5 and, particularly, the temperature of a portion of the liquid 21 which passes through a supply portion of liquid directly connected to the machine 1 tends to vary with variation of shaft power of the pump 5 or variation of flow-rate of the liquid, causing a stabilization of the temperature of the liquid to be fed to the machining portion of the machine 1 to be impossible. Further, since an amount of liquid 21 in the liquid supply device 2 is considerable, there is a considerable time lag in a response to the temperature control to a variation of the output signal of the sensor 8, which makes the liquid temperature control insufficient. JP-A-58-94933 describes an electric spark machine including a pump for supplying machining liquid to a spark eroded part and a cooler disposed between the pump and spark eroded part. The cooler is composed of a radiator and a fan so that the circulating machining liquid may be maintained at or above ambient room temperature. No control of the fan is described. JP-A-59-93238 describes an electric discharge machining apparatus with a pump for supplying temperature regulating fluid to an electrode. No cooling means is provided between the pump and the electrode but a separate cooling circuit is provided for regulating the temperature of the total fluid in a reservoir. A sensing means is provided for sensing the temperature of the electrode temperature regulating fluid adjacent to the electrode. A control device is provided which regulates the cooling device in the cooling circuit based on the sensing electrode cooling fluid temperature. The control device also controls the operation of a heater immersed in the fluid of the reservoir which is also controlled dependant upon the sensed fluid temperature. The present invention was made in view of the above mentioned defects of the conventional electric spark machining apparatus and, therefore, an object of the present invention is to provide an electric spark machining apparatus which is capable of equalizing the temperature of the liquid portion to be fed to a machining portion of the apparatus to a temperature of the apparatus or an ambient temperature with a minimized time lag so that the machining accuracy is not influenced by the temperature of the liquid substantially. The object of the invention is achieved by including or sensing at least a temperature of machining liquid flowing out from said cooling means in a closed conduit between said cooling means and said electric spark machine and means responsive to an output signal from said sensing means for controlling a cooling capacity of machining liquid, said controlling means being adapted to control the cooling capacity of said cooling means by controlling the number of revolutions of a compressor provided in said cooling means. Fig. 1 shows, schematically, a conventional electric spark machining apparatus; Fig. 2 shows an embodiment of the present invention, schematically; and Fig. 3 shows another embodiment of the present invention. In Fig. 2 which shows an embodiment of the present invention and in which the same components as those shown in Fig. 1 are depicted by the same reference numerals, respectively, a machining liquid 21 which is cleaned by a filter 4 is pumped by a supply pump 5 to pass through a liquid supply circuit 6 to a heat-exchange tank 71 of a cooling device 7. After heat-exchange in the heat exchange tank 71, it is supplied to an electric spark machining apparatus 1. A temperature of liquid passing through the liquid supply circuit 6, particularly, discharged from the cooling device 7 is detected by a liquid temperature sensor 9 disposed in the liquid supply circuit 6 on the side of the apparatus 1. A temperature of the apparatus or an ambient temperature is detected by a sensor 8. Outputs of the sensors 8 and 9 are supplied to a comparator 10 and an output of the latter is fed to a control device 110 for controlling a compressor 72. The control device 110 includes an inverter (not shown) for controlling a revolution speed of an electric motor (not shown) of the compressor 72 in proportion to a magnitude of the output signal of the comparator 10. In operation, the machining liquid which is heated by friction heat generated by shaft power of the pump 5 is cooled by a heat exchange performed in the heat exchange tank 71. A degree of cooling is detected by the liquid temperature sensor 9 and fedback, together with the temperature of the apparatus or the ambient temperature detected by the sensor 8, through the comparator 10 to the cooling device 7. Since the number of revolution of the compressor 72 is substantially in proportion to the cooling capacity of the cooling device 7, the latter can be controlled by controlling the number of revolution of the motor of the compressor 72 by means of the control device 110. That is, the rotation speed of the motor is controlled such that the temperature of liquid to be supplied to the apparatus 1, which is detected by the sensor 9, becomes equal to that of the apparatus 1, which is detected by the sensor 8. Thus, the liquid temperature on the discharge side of the heat exchanger tank 7l can be regulated to a constant value by controlling the rotation speed of the motor of the cooling device with respect to the temperature variation of liquid due to a variation of power of the pump 5 caused by a variation of pressure on a load side of the pump or due to a variation of liquid flow rate when the heating of the pump is constant. In the embodiment, the cooling capacity is controlled by the inverter of the control device 110. In such case, there may be a limitation in a control range. That is, when a lower limit of amount of heat generation of the pump is lower than a lower limit of capacity of the cooling device, it is possible to arrange a heater in the liquid circuit for compensating for a heat generation of the pump to thereby control the liquid temperature to the constant value. In another embodiment of the present invention shown in Fig. 3, a heater unit 12 is provided in the liquid circuit 6. The heater unit 12 comprises a heat exchange tank 121 and a heater 122 arranged in the heat exchange tank 121. The heater 122 is connected to the control device 110 and supplied with a current 123 therefrom to heat the liquid flowing therethrough. In this case, thermal energy of liquid heated by the pump 5 and the heater 122 should be larger than the lower limit of cooling capacity of the cooling device 7 and smaller than an upper limit thereof. The liquid temperature is controlled to the constant value by controlling an amount of current 123 supplied by the control device 110 such that the heating by the heater and the cooling by the cooling device 7 are well balanced. There may be a case where the temperature of liquid in the spark machining apparatus 1 is risen locally due to a machining energy. In order to restrict such temperature increase in the machining portion, i.e., in the machining tank, to thereby make the liquid temperature in the machining portion equal to that of the machining apparatus or to ambient temperature, the temperature sensor 9 may be arranged within the machining tank. In the latter case, the influence of the liquid temperature on the machining accuracy may be further improved. Generally, when a high speed machining is performed by the electric spark machining apparatus, the pressure of liquid is high and the shaft power of the pump is large, necessarily, resulting in an increased amount of heat generated by the pump, and, when the finishing machining is performed, the liquid pressure and the heat generation are small. According to the present invention in which the cooling device is arranged on the discharge side of the pump and the temperature of the liquid flowing toward the machine is detected to control the cooling capacity continuously by feeding it back to the cooling device, the machining liquid can be supplied to the machine at a constant temperature even in such case and, therefore, a degradation of machining accuracy due to the variation of the liquid temperature can be avoided, allowing the electric spark machining with high precision.

Claims: An electric spark machining apparatus including an electric spark machine (1), a pump (5) for supplying machining liquid (21) to a machining portion of said electric spark machine (1), and a cooling means (7) disposed in a machining liquid circuit (6) between said pump (5) and said electric spark machine (1), characterized by means (9) for sensing at least a temperature of machining liquid (21) flowing out from said cooling means (7) in a closed conduit between said cooling means (7) and said electric spark machine (1) and means (10, 110) responsive to an output signal from said sensing means (9) for controlling a cooling capacity of machining liquid (21), said controlling means (10, 110) being adapted to control the cooling capacity of said cooling means (7) by controlling the number of revolutions of a compressor (72) provided in said cooling means (7). Electric spark machining apparatus according to claim 1, characterized in that said means (9) for sensing a temperature of machining liquid (21) is located within the machining tank of said electric spark machine (9). Electric spark machining apparatus according to claims 1 or 2, further comprising a heater (122) provided in a closed conduit between said supply pump (5) and said cooling means (7), the temperature of machining liquid (21) being controlled by controlling a heating capacity of said heater (122). Electric spark machining apparatus according to claim 3, characterized in that the power output of said heater (122) is arranged so that thermal energy supplied to said machining liquid (21) is greater than the minimum cooling capacity of said cooling means (7). Electric spark machining apparatus according to any one of claims 1 to 4, characterized by a further means (8) for sensing the temperature of said electric spark machine (1) or ambient temperature.

Inventors: ARAMAKI, JUN MUTSUBISHI DENKI K.K., TANAKA, TOSHIAKI MUTSUBISHI DENKI K.K.
Applicants: MITSUBISHI DENKI KABUSHIKI KAISHA
Application year: 1986
Main classification: B23H1
IPC codes: B23H1, B23H7