BRAKE ACTUATORS

Abstract: An actuator for a handbrake by means of which one friction member (llA, llB) may be moved into engagement with a rotatable element (l2), said actuator including an actuator body (l3) defining a cylinder bore (l4) closed at one end by wall (l5) and at the other by a piston (l6) slidably located within the bore (l4). An adjustable mechanism (20) including an adjustable abutment means (22, 23) acts between the piston (l6) and wall (l5) to limit return movement of the piston (l6). The adjuster mechanism (20) includes free travel means operative to allow a limited free travel of the piston (l6) before adjustment of the abutment means (22, 23) commences and adjustable setting means (35), operable after final assembly of the actuator, to alter said limited free travel.

Description: This invention relates to actuators for brakes. It is known for example from GB l 355 960 to provide an actuator for a brake in which a friction member is moved into engagement with a rotatable element by a piston to apply the brake and in which an adjuster mechanism is provided to compensate for wear of the friction member. It is usual in such a mechanism to provide a limited amount of free travel in the adjuster mechanism to allow the piston to move a distance sufficient to apply the brake without adjustment occuring. The provision of a limited amount of free travel prevents the actuator from being over-adjusted which would ultimately result in the brake being applied continuously. It is a problem with such actuators that to provide the necessary amount of free travel the components of the adjuster mechanism must be manufactured very accurately which is not only more time consuming but is also more expensive. It is an object of this invention to provide an actuator in which the adjuster mechanism can be manufactured in a more cost effective manner. According to one aspect of the invention an actuator for a brake by means of which at least one friction member may be moved into engagement with a rotatable element includes an actuator body defining a cylinder bore, an end wall closing one end of the cylinder bore and an actuator member slidably sealed within the cylinder bore thereby closing the other end to define a fluid tight working chamber therebetween, an inlet port being provided to said working chamber by which fluid under pressure may be introduced into the working chamber to move the actuator member away from the end wall to apply the brake; an adjuster mechamism including an adjustable abutment means acting between the actuator member and the end wall to limit return movement of the actuator member, said adjuster mechamism also including free travel means operative to allow a limited free travel of the actuator member before adjustment of the position of the abutment means commences to compensate for wear of the or each friction member characterised in that adjustable setting means operable after final assembly of the actuator, is provided to alter said limited free travel of the actuator member. The invention may be applied to brake actuators which are adapted to apply the brake by fluid pressure alone. However, preferably the brake actuators are also provided with mechanical actuation means which acts through the adjuster mechanism to move the actuator member away from the end wall to apply the brake. The invention will now be described by way of example only with reference to the accompanying drawings of which:- Figure l is a cross section through a disc brake including a first example of an actuator according to the invention; Figure 2 is an enlarged cross section through the actuator shown in Figure l; Figure 3 is a section on the line III-III in Figure 2; Figure 4 is an end view of a second example of an actuator according to the invention; Figure 5 is a cross section on the line V-V in Figure 4; Figure 6 is an end view similar to that of Figure 4 but showing a modification to the actuator shown in Figures 4 and 5; Figure 7 is a cross section on the line VII-VII in Figure 6; and Figure 8 ia a cross section through a third example of an actuator according to the invention. With reference to Figures l to 3 there is shown a pair of friction members in the form of brake pads llA and llB for engagement with a rotatable element in the form of a brake disc l2. The actuator has a body l3 which defines a cylinder bore l4 closed at one end by an end wall l5 and at the other end by an actuator member in the form of a piston l6 to form a fluid tight working chamber l8 therebetween. The piston l6 is movable in a first mode of operation from the end wall l5 by fluid pressure in the working chamber l8 to apply the brake. The piston l6 is sealed to the cylinder bore l4 by a pressure seal 85. The fluid pressure is admitted to the working chamber l8 through an inlet port l7. An adjuster mechanism 20 is provided to alter the fall back or rest position of the piston l6. The adjuster mechanism 20 includes an adjustable abutment means to limit return travel of the piston l6 and free travel means operative to allow a limited free travel of the piston l6 under the influence of fluid pressure before adjustment of the position of the abutment means commences. The adjustable abutment means comprises an extendable strut having two engaged screw threaded adjuster parts one of which is a screw member 22 and the other of which is a nut member 23. The nut member 23 has a grooved frusto-conical end surface for co-operation with a frusto-conical surface 25 in the bore of the piston l6 to provide a cone clutch means between the nut member 23 and the piston l6. The two frusto-conical surfaces 24 and 25 are biassed into engagement by a coil compression spring 26 acting between a washer 27 held in the bore of the piston l6 and a washer 28 located on the nut member 23. The washer 28 reacts against the piston l6 through a low friction washer 29 interposed between itself and a shoulder 30 on the nut member 23. The screw member 22 has a screw threaded shank 3l and a head 32. The head 32 is in the form of a tongue having two parallel flat faces 34 spaced apart and two part cylindrical faces l9. The threaded shank 3l is engaged with the nut member 23 such that a limited axial clearance is present between the co-operating threads to provide said free travel means. The head 32 of the screw member 22 co-operates with a setting means 35, the setting means being operable after final assembly of the actuator to alter the amount of free travel of the piston l6 available before adjustment commences. The setting means 35 is interposed between the adjuster mechanism 20 and the actuator body l3 and includes an internally threaded sleeve 36 and a threaded plunger 37 threadably engaged in the bore of the sleeve 36.The plunger 37 has a part spherical end face 38 for abutment against an end face 33 of the head 32 of the screw member 22, and a slotted end face 39 for co-operation with the blade of a screwdriver (not shown) used to adjust the axial position of the plunger 37 relative to the sleeve 36. The sleeve 36 has a tubular body portion 43 supported by the end wall l5 and a transverse slot 40 into which the head 32 of the screw member 22 is engaged. The head 32 has a pair of circumferentially directed grooves 4l in it, one in each of the part cylindrical faces l9. The sleeve 36 has a pair of circumferential grooves 42 in it the ends of each of the grooves 42 being separated by the transverse slot 40. The grooves 4l and 42 are so arranged that when the head 32 is engaged in the transverse slot 40 they form a substantially continuous circumferential groove into which a retaining member in the form of a snap ring or circlip 44 is fitted to axially connect the sleeve 36 to the screw member 22. The grooves 42 in the sleeve 36 are wider than the circlip 44 to allow a limited axial movement of the screw member 22 relative to the sleeve 36. The axial clearance between the circlip 44 and the grooves 42 is at least as great as the required free travel in the adjuster mechanism 20. Alternatively grooves 4l in the screw member 22, or both sets of grooves 4l and 42 may be made wider than the circlip 44 in order to provide the necessary axial clearance. The tubular body portion 43 is splined at its outer end to receive a lever 46 used in a second mode of operation to mechanically apply the brake. The sleeve 36 is free to rotate under the influence of the lever 46 but is allowed only a limited axial movement. The axial movement of the sleeve 36 is limited in one direction by a circlip 48 engaged with a groove in the tubular body portion 43 and the other direction by a radially outwardly extending flange 49 formed as an integral part of the sleeve 36. To reduce friction between the flange 49 and the end wall l5 a low friction washer 50 is interposed therebetween. In order to apply the brake in its first or primary mode of operation fluid pressure is admitted to the working chamber l8 through the inlet port l7, the fluid pressure displacing the piston l6 away from the end wall l5 towards the brake disc l2. The piston l6 thrusts against the brake pad llA causing it to frictionally engage the brake disc l2. Simultaneously, the reaction force on the end wall l5 urges the actuator body l3 in the other direction so that the other brake pad llB is also brought into frictional engagement with the brake disc l2. To apply the brake in a secondary or ancillary mode the lever 46 is moved by a cable or actuator (not shown), this causes the sleeve 36 to be rotated relative to the actuator body l3. The rotation of the sleeve 36 rotates the screw member 22 as the head 32 of the screw member 22 is engaged in the transverse slot 40. Rotation of the screw member 22 relative to the nut member 23 which is prevented from rotating by engagement of frusto-conical surfaces 24 and 25, moves the nut 23 away from the end wall l5 taking the piston l6 with it. The piston l6 thrusts against the brake pad llA causing it to frictionally engage the brake disc l2, simultaneously, the reaction force is transferred from the flange 49 through the low friction washer 50 to the end wall l5 urging the actuator body l3 in the other direction so that the other brake pad llB is brought into frictional engagement with the brake disc l2. Provided that contact is maintained between the nut member 23 and the piston l6 through the frusto-conical surfaces 24 and 25 no adjustment of the actuator can occur. If however, the piston l6 moves under the influence of fluid pressure a distance greater than the combined free travel between the nut member 23 and the screw member 22 and between the circlip 44 and the pair of grooves 42 the nut member 23 can no longer move with the piston l6 and the frusto-conical surfaces 24 and 25 become disengaged. As soon as the frusto-conical surfaces 24 and 25 become disengaged the nut member 23 is free to rotate on the screw member 22 under the influence of the coil compression spring 26 until contact between the two frusto-conical surfaces 24 and 25 is restored. If the fluid pressure is now reduced towards zero the piston l6 will retract under the influence of the seal 85 towards the end wall l5 until the free travel is restored in the actuator mechanism 20 and between the circlip 44 and the pair of grooves 42. The new rest position of the piston l6 will be further away from the end wall l5 by a distance equal to the axial displacement of the nut member 23 during its rotation. No adjustment of the actuator can occur during mechanical actuation as it is not possible for the piston l6 to separate from the nut member 23. In order to set the total free travel to the distance required the following method is used. The actuator is fully assembled as shown in Figure l but with the brake disc l2 and the brake pads llA and llB replaced with a spacer block (not shown) and with the plunger 37 screwed back into the sleeve 36 and the bolt retaining the lever 46 removed. The lever 46 is positioned in its normal rest position and the piston l6 is moved into contact with a stop in the form of a spacer block by admitting fluid pressure to the working chamber l8. The distance moved by the piston l6 must be sufficient to remove any free play in the adjuster mechanism and between the circlip 44 and the pair of grooves 42. The lever 46 is now moved a distance that will produce an axial displacement of the piston l6 equal to the total free travel required in the actuator. The piston l6 will not be further moved by this action as the free travel available is arranged to be greater than the total free travel required. The setting means 35 is then used to remove any excess free travel in the following manner. A screwdriver (not shown) or suitable tool is engaged with the slotted end face 39 of the plunger 37 and used to rotate the plunger 37 in the direction for engagement with the face 33 of the screw member 22. The plunger 37 is then rotated until all of the free travel is removed from the adjuster mechanism 20 and between the circlip 44 and the pair of grooves 42. The lever 46 is now returned to its rest positon thereby introducing a free travel into the actuator. When the fluid pressure is removed from the working chamber l8, the removal of the fluid pressure allows the piston l6 to release its grip upon the spacer block which can be removed. The actuator is now set for use and is ready for fitment to a vehicle. A further problem that can exist with auto-adjusted actuators is that when the pads llA, llB are worn it is difficult to de-adjust the actuator which is necessary before new brake pads llA, llB can be fitted. To overcome this problem the lever 46 is cranked enabling it to be removed and reversed. With the lever 46 in its reversed position (shown ghosted in Figure l) it can be used to de-adjust the actuator without it fouling the cable mechanism normally used to mechanically operate the actuator. In the first modification of the invention shown in Figures 4 and 5 parts similar to those described with respect to Figures l - 3 have the same reference numerals with the addition of l00. The actuator has a body ll3 which defines a cylinder bore ll4 closed at one end by an end wall ll5 and at the other end by a piston ll6. An adjuster mechanism l20 is provided to alter the rest position of the piston ll6. The adjuster mechanism l20 includes an adjustable abutment means in the form of an extendable strut and free travel means to allow a limited free travel of the piston ll6 under the influence of fluid pressure before adjustment of the rest position commences. The adjustable strut includes two parts threadably engaged with one another, a screw member l22 and a nut member l23. The nut member l23 has a cylindrical portion l24 to support a coil spring l25 and a shoulder l30. The coil spring l25 is prevented from rotation by an arm l52 formed integrally therewith that extends parallel to the cylinder bore ll4 to engage an anti-rotation plate l53. The anti-rotation plate l53 is prevented from rotation by a tab l54 which engages with a recess l55 in the end wall ll5. The nut member l23 is biassed towards the end wall ll5 by a compression spring l26 acting between an abutment washer l27 held in the bore ll4 and the rim of a top hat shaped cage l56. The cage l56 transfers the thrust of the compression spring l26 to the shoulder l30 through a pair of washers l28 and l29. Both of the washers l28 and l29 are made from a low friction material to aid rotation of the nut member l23 relative to the cage l56. The coil spring l25 and the cylindrical portion l24 form a spring clutch between the nut member l23 and the body ll3. The spring clutch allows rotation of the nut member l23 in one direction relative to the screw member l22 to permit extension of the strut l2l but is operative to prevent rotation in the other direction. The screw member l22 has a screw threaded shank l57 for engagement with the nut member l23 and a screw threaded end portion l58 to connect the screw member l22 to the piston ll6. The actuator further includes a setting means l35 to alter the amount of free travel in the actuator. The setting means l35 includes an internally threaded sleeve l36 and a threaded plunger l37 in threaded engagement with the sleeve l36. The sleeve l36 has an axial groove l45 in its outer surface into which the arm l52 of the axial spring l25 locates to prevent rotation of the sleeve l36. The plunger l37 has a threaded portion l59 for engagement with the sleeve l36, a flange l49 and a cylindrical body portion l43. The cylindrical body portion l43 has a bore therein into which an end support l60 is fitted and has a star wheel l6l press fitted to aid rotation of the plunger l37. To prevent unwanted rotation of the plunger l37 a rollpin l62 is press fitted into an aperture in the body ll3 and engages with the star wheel l6l. The end support l60 has a slot in it to accept the pushrod l63 of a mechanical actuator. To apply the brake in a first or primary mode of operation fluid pressure is admitted to the bore ll4 causing the piston ll6 to be displaced away from the end wall ll5 against one of the brake pads (not shown) and causes the body ll3 to react against the other pad as previously described. To apply the brake in a secondary or ancillary mode a lever l46 is rotated by operator controlled means (not shown). Rotation of the lever l46 causes a cam l69 to be rotated and moves the pushrod l63 against the end support l60. The reaction against the end support l60 moves the plunger l37 axially into contact with the nut member l23. The nut member l23 which is locked to the screw member l22 by the coil spring l25 and the movement of the nut member l23 is therefore transferred to the piston ll6 through the screw member l22 causing the piston ll6 to be moved away from the end wall ll5 to apply the brake. In order to set the total free travel required in the adjuster the procedure is essentially as described with reference to Figures l to 3 the differences merely reflecting the modification to the structure of the actuator. The additional free play for example is provided between the nut member l23 and the sleeve l36 and this is adjusted by rotation of the plunger l37 by means of the star wheel l6l. The essential steps of displacing the piston ll6 against a spacer block by admitting fluid pressure moving the lever l46 a predetermined amount and removing any excess free play by adjustment of the setting means l35 remain the same. The actuator shown in Figures 6 and 7 is identical to that shown in Figures 4 and 5 in all respects except for the construction of the means for adjusting the setting means. In replacement for the star wheel l6l and rollpin l62 there is provided an adjuster shaft 270 having a number of gear teeth 27l at one end in engagement with a corresponding number of gear teeth 272 on the plunger 237. The adjuster shaft 270 has a slot 273 in its other end into which a screwdriver may be fitted to effect alteration of the free travel available in the adjuster mechanism. The operation and setting of the actuator is in all other respects as described with respect to the modification of Figures 4 and 5. In the third modification of the invention shown in Figure 8 there is shown an actuator having a body 3l3 which defines a cylinder bore 3l4 closed at one end by an end wall 3l5 and at the other end by a piston 3l6. The piston 3l6 is movable in a first mode of operation away from the end wall 3l5 by fluid pressure admitted to the cylinder bore 3l4 through an inlet port to apply the brake. An adjuster mechanism 320 is provided to alter the fall back or rest position of the piston 3l6. The adjuster mechanism 320 includes an adjustable abutment means to limit return travel of the piston 3l6 and free travel means operative to allow a limited free travel of the piston 3l6 under the influence of fluid pressure before adjustment commences. The adjustable abutment means comprises a screw member 322 and a nut member 323 which are in threaded engagement to form an extendable strut. The nut member 323 has an annular end surface 324 for co-operation with an annular surface 325 in the bore of the piston 3l6 the surfaces 324 and 325 being biassed into engagement by a compression spring 326. The spring 326 acts between a washer 327 held in the bore of the piston 3l6 and a pair of washers 328 and 329 interposed between the spring 326 and in shoulder 330 on the nut member 323. The two surfaces 324 and 325 form a clutched drive between the piston 3l6 and the nut member 323. The screw member 322 has a threaded shank 33l and a head 332. The head 332 has a number of axially extending slots 334 and is cross-drilled to accept a rollpin or locking pin 32l used to axially lock against separation the screw member 322 to a plunger 337 forming part of a setting means 335. The setting means 335 includes not only the plunger 337 but also a sleeve 336 and means to rotate the plunger 337 relative to the sleeve 336. The plunger 337 has a threaded stem 340 for engagement with the sleeve 336, a flange 349 and a cylindrical body portion 343 supported in a through bore in the end wall 3l5. The threaded stem 340 has an end portion 34l in which there is a circumferential groove 342 for co-operation with clearance with the locking pin 32l to provide for limited axial movement between the screw member 322 and plunger 337. The flange 349 supports one end of a return spring which acts to bias the flange 349 towards the end wall 3l5, the other end of the return spring acting against an anti-rotation plate 353 held in the cylinder bore 3l4 by a circlip or snap ring. The anti-rotation plate 353 has a tab 354 engaged with a recess 355 in the wall of the cylinder bore 3l4 and a radially inwardly directed finger engaged with one of the slots 334, rotation of the screw member 322 relative to the body 3l3 is thereby prevented. The cylindrical body portion 343 has at one end a receptacle in it to accept the pushrod 363 of a mechanical actuator and a number of gear teeth 372 around its circumference for engagement with corresponding gear teeth 37l on an adjuster shaft 370. Rotation of the adjuster shaft 370 will cause the plunger 337 to be rotated relative to the sleeve 336. The sleeve 336 is prevented from rotation by a number of dog teeth 365 which are arranged to engage the slots 334 in the screw member. The plunger 337 and the sleeve 336 provide a means of altering the amount of free travel available before adjustment commences. Upon fluid pressure operation, piston 3l6 moves away from the end wall 3l5. The nut member 323 and screw member 322 move with the piston 3l6, head 332 of screw member 322 moving away from sleeve 336, until the locking pin 32l engages the wall of groove 342 adjacent the end of the plunger 337. Upon further movement of piston 3l6, face 324 of the nut member 323 is moved away from face 325 of piston 3l6 and, under the influence of spring 326 the nut member 323 rotates with respect to screw member 322, thereby extending the adjustable abutment means and effecting the required adjustment. Upon release of fluid pressure the piston 3l6 is able to move back, upon roll back of the piston seal, until the head 332 of screw member 322 once again abuts sleeve 336. To set the free movement, the clearance between the locking pin 32l and the wall of groove 343 is adjusted by rotating plunger 337 relative to sleeve 336, by means of adjuster shaft 370. This moves screw member 322 axially with rspect to the plunger 337 and thus the locking pin 32l with respect to groove 342, until the required clearance is achieved. Upon manual actuation, plunger 337 is moved towards piston 3l6 by means of mechanical actuator 364. This movement is transmitted through sleeve 336, screw member 322 and nut member 323 to piston 3l6. As faces 324 and 325 remain in engagement during this process, there is no relative rotation of the screw and nut members 322, 323 and no adjustment of the adjustable abutment means. In this embodiment there may also be some axial clearance between the threads of screw member 322 and nut member 323. This clearance will effect the free travel in the system, but will be taken into account by the setting means.

Claims: 1. An actuator for a brake by means of which at least one friction member (llA, llB) may be moved into engagement with a rotatable element (l2), the actuator including an actuator body (l3; ll3; 3l3) defining a cylinder bore (l4; ll4; 3l4), an end wall (l5; ll5; 3l5) closing one end of the cylinder bore (l4; ll4; 3l4) and an actuator member (l6; ll6; 3l6) slidably sealed within the cylinder bore (l4; ll4; 3l4) thereby closing the other end to define a fluid tight working chamber (l8) therebetween, an inlet port (l7) being provided to said working chamber (l8) by which fluid under pressure may be introduced into the working chamber (l8) to move the actuator member (l6; ll6; 3l6) away from the end wall (l5; ll5; 3l5) to apply the brake; an adjuster mechanism (20; l20; 320) including an adjustable abutment means (22, 23; l22, l23; 322, 323) acting between the actuator member (l6; ll6; 3l6) and the end wall (l5; ll5; 3l5) to limit return movement of the actuator member (l6; ll6; 3l6), said adjuster mechanism (20; l20; 320) also including free travel means operative to allow a limited free travel of the actuator member (l6; ll6; 3l6) before adjustment of the position of the abutment means (22, 23; l22, l23; 322, 323) commences to compensate for wear of the or each friction member (llA, llB); characterised in that adjustable setting means (35; l35; 335), operable after final assembly of the actuator, is provided to alter said limited free travel of the actuator member (l6; ll6; 3l6). 2. An actuator according to Claim l characterised in that the adjustable abutment means (22, 23; l22, l23; 322, 323) includes an extendable strut having two engaging screw threaded adjuster parts (22, 23; l22, l23; 322, 323), one part (22; l23; 322) associated with the actuator body (l3; ll3; 3l3) and the other part (23; l22; 323) associated with the actuator member (l6; ll6; 3l6) such that movement of the actuator member (l6; ll6; 3l6) upon introduction of fluid into the working chamber (l8) will cause relative movement of the adjuster parts (22, 23; l22, l23; 322, 323); clutch means (24, 25; l24, l25; 324, 325) being provided between one of the adjuster parts (23; l23; 323) and the associated component (l6; ll3; 3l6) of the actuator, so that movement of the actuator member (l6; ll6; 3l6) beyond a predetermined limit upon introduction of fluid into the working chamber, will cause the clutch means (24, 25; l24, l24; 324, 325) to disengage and one adjuster part (23; l23; 323) to rotate relative to the other adjuster part (22; l22; 322) to extend the strut, relative rotation of the adjuster parts (22, 23; l22, l23; 322, 323) being prevented by the clutch means (24, 25; l24, l25; 324, 325) on return movement of the adjuster member (l6; ll6; 3l6). 3. An actuator according to claim 2 characterised in that the threads of the adjuster parts (22, 23; l22, l23; 322, 323) have a clearance therebetween such that the adjuster parts (22, 23; l22, l23; 322, 323) are free to travel relative to one another without disengagement of the clutch means (24, 25; l24, l25; 324, 325) up to said predetermined limit. 4. An actuator according to Claim 2 or 3 characterised in that the adjustable setting means (35; l35; 335) includes screw means (36, 37; l36, l37; 336, 337) accessible from outside the actuator body (l3; ll3; 3l3) by means of which the limited free travel of the actuator member (l6; ll6; 3l6) may be altered. 5. An actuator according to any one of Claims 2 to 4 characterised in that the actuator member (l6; ll6; 3l6) may be moved to apply the brake by mechanical means (36, 46; l64, l63, l37, l36; 364, 363, 337, 336), movement of said mechanical means (36, 46; l64, l63, l37, l36; 364, 363, 337, 336) to actuate the brake being transmitted through the adjuster mechanism (20, l20, 320) to move the actuator member (l6; ll6; 3l6) away from the end wall (l5; ll5; 3l5). 6. An actuator according to Claim 5 characterised in that the mechanical means (36, 46) rotates one of said parts (22) relative to the other part (23) to extend the strut and move the actuator member (l6) away from the end wall (l5). 7. An actuator according to Claim 6 characterised in that the mechanical means (36, 46) includes a sleeve member (36) which is mounted coaxially of the adjuster parts (22, 23) through the end wall (l5) of the actuator body (l3), said sleeve member (36) being rotatable with respect to the end wall (l5), said sleeve member (36) being connected to one of the adjuster parts (22) in an manner which will transmit rotational movement therebetween but will permit limited relative axial movement, means (46) engaging the sleeve member (36) externally of the actuator body (l3) by which the sleeve member (36) may be rotated to apply the brake mechanically, said sleeve member (36) having a threaded bore which is engaged by a correspondingly threaded plunger (37), said plunger (37) at one end abutting the end face (38) of the adjuster part (22) connected to the sleeve member (36) and at the other end being provided with a drive formation (39) by means of which it may be rotated by suitable means from the outer end of the sleeve member (36), thereby moving the plunger (37) and adjuster part (22) abutted thereby axially relative to the sleeve member (36) to adjust the limited free travel of the adjuster member (l6). 8. An actuator according to Claim 7 characterised in that an axially extending formation (32) on one of the adjuster parts(22) engages a corresponding axially extending formation (40) on the sleeve member (36) for transmission of rotational movement, the interengaging portions of the formations (34 and 40) being provided with circumferential grooves (4l, 42) which are maintained in axial alignment by a retaining member (44) which engages in the grooves (4l, 42), an axial clearance being provided between the retaining member (44) and the grooves (4l, 42) in one or both formations (34, 40) to permit limited relative axial movement of the sleeve member (36) and adjuster part (22). 9. An actuator according to Claim 5 characterised in that the mechanical means (l64, l63, l37, l36; 364, 363, 337, 336) applies an axial thrust to one of the adjuster parts (l23; 322), this axial thrust being transmitted via the other adjuster part (l22; 323), while it is prevented from rotating relative to said other adjuster part (l23; 322) by said clutch means (l24, l25; 324, 325), to the actuator member (ll6; 3l6) to force the actuator member (ll6; 3l6) away from the end wall (ll5; 3l5) and apply the brake. l0. An actuator according to Claim 9 characterised in that the mechanical means (l64, l63, l37, l36; 364, 363, 337, 336) comprises a plunger (l37; 337) mounted coaxially of the adjuster parts (l22, l23; 322, 323) which is mounted through the end wall (ll5; 3l5) of the actuator body (ll3; 3l3) in a manner which will permit axial movement thereof to apply the brake mechanically, the end of the plunger (l37; 337) adjacent the adjuster parts (l22, l23; 322, 323) having a threaded portion (l59; 340) upon which is mounted a correspondingly threaded sleeve (l36; 336) for abutment of one end of the adjuster part (l23; 322), means (l45, l52, l54; 334, 365, 353) being provided to prevent rotation of said sleeve (l36; 336) and means (l6l; 370) accessible from outside the actuator body (ll3, 3l3) for rotation of the plunger (l37; 337), whereby rotation of the plunger (l37; 337) will move the sleeve (l36, 336) axially of the plunger (l37; 337) to adjust the effective length of the plunger (l37; 337) and alter the limited free travel of the actuator member (ll6, 3l6). 11. An actuator according to Claim l0 characterised in that the plunger (337) engages a formation in one of the adjuster parts (322), retaining means (342, 353) being provided to locate the adjuster part (322) with respect to the plunger (337) with limited axial movement therebetween, the sleeve (336) being adjustable axially against the end of the adjuster part (322) to alter the limited axial movement between the plunger (337) and adjuster part (322). 12. An actuator according to Claim l0 or ll characterised in that a star wheel (l6l) is provided on the outer end of the plunger (l37) by means of which it may be rotated, detent means (l62) being provided for engagement of the star wheel (l6l) once adjustment of the limited free travel of the actuator member (ll6) has been effected. 13. An actuator according to Claim l0 or ll characterised in that an adjuster shaft (270; 370) having a gear formation (27l; 37l) which engages a corresponding gear formation (272; 373) on the plunger (237; 337) is provided with a drive formation (273; 373) which is accessible from outside the actuator body (ll3; 3l3), so that the adjuster shaft (270; 370) may be rotated by suitable means to rotate the plunger (237; 337) and effect alteration of the limited free travel of the actuator member (ll6; 3l6).

Inventors: HAINES, WILLIAM ERNEST
Applicants: AUTOMOTIVE PRODUCTS PUBLIC LIMITED COMPANY
Application year: 1986
Main classification: F16D65
IPC codes: F16D65