PLATE STOCKER

Abstract: A plate stocker comprises plate inlet (11) and outlet (13) stations for feeding plates, one by one, in a flat state in the horizontal direction toward and from a plate stock section (12), respectively. The stock section comprises: a looped-rail (25-1, 25-2) extending between the plate inlet and outlet stations and having upper and lower horizontal rail sections, and a plurality of holders freely movably supported along the looped-rail, ca­ pable of holding plates in an upright state when the holders (14) are supported on the upper rail section of the looped-rail. The plates are received, one by one, by turning the plates from the horizontal to the vertical state to transfer them to the holders (14). The holders are automatically engaged by a belt (26) and move a long the upper rail section toward the outlet station (13) while holding plates and move along the lower rail section backward to the inlet station (11) while not holding plates. Stoppers (46, 47) are arranged on the upper and lower rail sec­ tions to disengage the holders from the belt.

Description: In a plate making or working line, such as for printing circuit substrates, there are generally several processes, each provided with a working machine, inspecting or measuring installation, and so forth, and these processes constitute a working line through which the plates are transferred. However, the plate feeding speed is not constant in the respective processes, due to differences in the size, length, width, or thickness of the plates, and differences in the working capacity of the respective processes. Therefore, it is usually necessary to insert a stocker between adjacent preceding and subsequent processes. A plate stocker having, for example, a belt or chain conveyor means for receiving the plates from the preceding process and discharging the plates to the subsequent process is widely known in the prior art. However, such belt or chain conveyor means cannot usually conduct the plate receiving and discharging operations independently of each other. Therefore, if the plate feeding speed of the preceding process is different from that of the subsequent process, the above-mentioned type plate stocker usually cannot smoothly receive the plates at a speed in accordance with the preceding process and also usually cannot smoothly discharge the plates at a speed in accordance with the subsequent process. FR-A-2 439 734 discloses a plate stocker having the features of the preamble of the accompanying claim 1. In this plate stocker, the conveyor means is a looped chain. According to the present invention, there is provided a plate stocker comprising: a plate inlet station, a plate stock section, and a plate outlet station; said plate stock section comprising: conveyor means extending between said plate inlet station and plate outlet station and having a first section and a second section; a plurality of plate holders; and means for moving said holders around said conveyor means so that said holders move along said first section toward the outlet station while holding plates and move along said second section back to the inlet station while not holding plates; characterised in that: said conveyor means is a looped-rail, said first and second sections being rail sections; the plate holders are freely movably supported along said looped-rail; and in that said moving means include engaging means for automatically engaging with and disengaging from the holders to move and stock the plates. Accordingly, an embodiment of the present invention can provide a plate stocker capable of independently receiving and discharging plates, even if the plate feeding speed is different between preceding and subsequent processes. An embodiment of the present invention can provide a plate stocker capable of automatically receiving and discharging plates. An embodiment of the present invention can also provide a plate stocker capable of being arranged between adjacent processes in a plate making or working line and capable of stocking a large number of plates in an upright state. In an embodiment of the present invention, each of the holders is movably supported on the looped-rail so that the holder extends outward from and perpendicular to the rail, the extension of the holder defines a U-shaped frame viewed from the direction of the movement of the holder in the upper rail section, and the U-shaped frame has an inner groove for receiving a plate therein. In another embodiment of the present invention, the looped-rail has semi-circular sections at the plate receiving and discharge means, respectively; the plate receiving means comprises means for turning each of the holders from the downward extending position to the upward extending position thereof along the semi-circular section of the looped-rail, the turning means comprising a driving disc rotatably supported about an axis of the semi-circular section, a plurality of arms radially arranged on the disc at certain intervals, so as to radially project outward and retract inward, and a cam for moving the arms radially outward to engage the arm with the holder at its downward extending position and radially inward to disengage the arm from the holder at its upward extending position; preferably, the plate discharge means is constructed in the same manner as the plate receiving means, but reversely arranged by 180° with respect thereto; and the plate outlet station comprises means for detecting the plates when each of the plates passes through a predetermined position on the plate outlet station, thereby a disc is driven in response to the plate detecting means so that a subsequent plate is transferred from the plate discharge means to the plate outlet station after a preceding plate has passed through a predetermined position. Another embodiment of the present invention provides moving means comprising an endless belt arranged along the looped-rail so as to run in the vicinity of the holders; engagement members (such as, magnets or magnetic materials) arranged on the endless belt and the holders for automatically engaging with each other to feed the holders when the endless belt is driven; and stoppers arranged on the first and second sections of the looped-rail at downstream sides thereof, respectively, with respect to the direction of the movement of the holders, the stoppers being capable of disengaging the holders from the engagement members of the endless belt to stop the holders. In another embodiment of the present invention, each of the stoppers comprises a pair of rod members which are each arranged so as to protrude into and retract from a holder passage defined by the looped-rail to stop and release the holder, respectively, so that when one of the rod members stops a holder, the other rod member can stop a subsequent holder. In another embodiment of the present invention, there is provided means for detecting the height or length of the plates in the upright position arranged adjacent to the plate discharging means; and means for detecting the plates when each of the plates passes through a predetermined position in accordance with the height or length of the plate. In another embodiment of the present invention, there is provided stock control means comprising means for detecting an unusual condition of the subsequent process, means for stopping the preceding process when the stock section is filled with plates, and means for stopping the discharging means when a subsequent process is not in a normal condition. An embodiment of the present invention can provide a plate stocker adaptable to temporarily stock metal or non-metal plate members, such as rectangular substrates for printed circuit boards, hereinafter referred to simply as --plates--, having a regular or irregular size, length, or width. Such a plate stocker is also adaptable to be situated between two adjacent processes in a plate making or working line in order to receive the plates, one by one, from the preceding process and feed the plates, one by one, to the subsequent process. Reference is made, by way of example, to the accompanying drawings in which: Figure 1 is a perspective view of an embodiment of a plate stocker according to the present invention; Figure 2 is a detailed perspective view illustrating a main part of the plate stocker shown in Fig. 1; Figure 3 is a perspective view of a part of the plate stocker, showing looped-rails and plate holders; Figure 4 is a side elevational view of a part of the plate stocker, schematically illustrating the looped-rails and plate holders; Figure 5 is a cross-sectional view taken along a line V-V in Figure 2 or Figure 3; Figure 6 is an enlarged view seen from an arrow VI in Figure 5, illustrating the construction and operation of the plate receiving and discharge means including a cam and arm driving mechanism; Figs. 7A to 7E are schematic views illustrating example operations of stoppers; Fig. 8 is a perspective view of a part of the plate stocker illustrating a plate discharge means and plate outlet station; Fig. 9 is an enlarged view seen from an arrow IX in Fig. 8, illustrating a plate length detecting means; Fig. 10 is a horizontal cross-sectional view taken along line X-X in Fig. 9; Fig. 11 is a side elevational view seen from an arrow XI in Fig. 8, illustrating plate detecting means; Fig. 12 is a top plan view seen from an arrow XII in Fig. 11, illustrating the plate detecting means; Fig. 13 is a cross-sectional view taken along line XIII-XIII in Fig. 13; Fig. 14 is a schematic block diagram illustrating a stocker control unit; Fig. 15 is a detailed block diagram illustrating the stocker control unit shown in Fig. 15; and, Fig. 16 is a schematic block diagram illustrating another embodiment of the stocker control unit. Referring now to the drawings, Fig. 1 generally shows an embodiment of a plate stocker 10 according to the present invention, which generally includes a plate inlet station 11, a stocker section 12, and a plate outlet station 13. The plate inlet station 11 generally includes a plate inlet passage means 11-1 and a plate receiving means 11-2. The stocker section 12 includes a pair of looped-rails 25-1 and 25-2 arranged between the receiving means 11-2 of the inlet station 11 and a plate discharge means 13-2 of the outlet station 13, a plurality of plate holders 14 freely movable along the rails, and an endless belt 26 for moving the holders 14. The plate outlet station 13 includes the above-mentioned plate discharge means 13-2 and a plate discharge passage means 13-1. Thus, the plates 15, for example, printing circuit substrates, are fed one by one from the inlet passage 11-1 in the horizontal direction indicated by an arrow D, then received by the holders 14 at the receiving means 11-2, and transported in an upright position to the stocker section 12, where the plates 15 are temporarily stocked. The plates 15 are then moved one by one to the discharge passage 13-1, by the discharge means 13-2, in a horizontal state in the direction indicated by an arrow E. Plate Inlet Station Referring now to Figs. 1 to 5, the plate inlet passage 11-1 includes a pair of left and right endless belts 16-1 and 16-2, for example, rubber timing belts, pairs of front and rear pulleys 18-1 and 18-2, for example, timing pulleys, for engaging with these belts, a pair of front and rear shafts 17-1 and 17-2 rotatably supported at respective sides for supporting the pulleys 18-1 and 18-2, a motor 19 (in Fig. 1) for driving the driving shaft 17-1 via a power transmission including gears, not illustrated in detail, and a pair of front and rear sensors, such as optical reflection sensors 20A and 20B. The sensor 20A detects a plate 15 when it comes onto the belts 16-1 and 16-2 and sends a signal to a control unit, not illustrated. On receiving the signal, the control unit sends a rotate command to the drive motor 19. Thus, the belts 16-1 and 16-2 are driven in the direction indicated by an arrow D, so that the plate 15 on the belts 16-1 and 16-2 is moved toward the receiving means 11-2. The plate 15 is then held by a plate receiving groove 14d of one of the holders 14, which has been waiting in a horizontal position aligned with the path of the plate 15 in the plate inlet station 11. The sensor 20B detects the plate 15 when it comes to the position at which the plate 15 received by the holder 14, as mentioned above, and sends a signal to the control unit. On receiving the signal, the control unit sends a drive command to the receiving means 11-2 to turn the holder 14 holding the plate 15 along the rails 25-1 and 25-2 and feed the plate in an upright position as indicated by an arrow G. The receiving means 11-2 includes a supporting shaft 23 supported by a pair of left and right vertical side plates 22-1 and 22-2. The supporting shaft 23 is connected to and intermittently rotated by an indexing unit 24-1 by 90°. A pair of left and right discs 34 are rigidly secured to the shaft 23. Four arms 35 are radially mounted on each disc 34, which arms are spaced regularly by 90° and slidable in the radial direction. Each arm 35 has at its free end an engaging groove 35a for holding therein each holder 14 and is usually biased radially inward by a tension coil spring 37 (Fig. 5). Thus, the inner end of the arm 35 is usually in contact with the outer periphery of a rotating cam 38A, so that the arm 35 is rotated by the disc 34 on the one hand, and slid radially by the cam 38A on the other hand. As shown in Fig. 5, the cams 38A are fixedly mounted on and driven by an outer cylindrical hollow shaft 38B which is rotatably mounted on the supporting shaft 23 and driven independently to the supporting shaft 23 by any suitable driving means, such as a cylinder 43 (Fig. 6), via a driving disc 38C and a pin 38D. In Fig. 6, the cylinder 43 is pivotably connected at its base end 43a to a fixed pin 44 and at the free end of its piston rod 43b to the pin 38D fixed to the driving disc 38C. As mentioned above, each of the arms 35 (in Fig. 6, indicated at 35-1, 35-2, 35-3 and 35-4) is radially urged inward to the outer periphery of the cam 38A via a roller 35b rotatably mounted on the arm at its inner end. The cam 38A includes a larger diametrical cam surface 38A-1 and a smaller diametrical cam surface 38A-2. Therefore, when the cam 38A is swung within the range indicated by angles α and β by the piston rod 43a, the arms 35-1 to 35-4 on the discs 34 are slid radially. Consequently, when the roller 35b of each arm 35 runs on the larger diametrical cam surface 38A-1, the arm 35 projects outward to engage with one of the holders 14. On the other hand, when the roller 35b of each arm 35 runs on the smaller diametrical cam surface 38A-2, the arm 35 retracts inward to disengage from the holder 14. In this embodiment, the angle α is substantially the same as the angle β and both angles α and β total about 30°. The cam 38A is first in a position at which the pin 38D is located at a position indicated by the angle α (as shown by a dotted line in Fig. 6). The lower arm 35-1 now under the center P is urged inward by the smaller-diametrical surface 38A-2 of the cam 38A and is in a position where it is disengaged from the lower holder 14 under the center P. On the other hand, the upper arm 35-3 now above the center P is pushed outward by the larger diametrical surface 38A-1 of the cam 38A and is in a position where it is engaged by the upper holder 14 above the center P. The cam 38A is then moved to a position indicated by the angle β, as shown in a solid line in Fig. 6, by the movement of the pin 38D from α to β. The lower arm 35-1 moves downward by the larger diametrical cam surface 38A-1 to protrude outward and comes into engagement through an engaging groove 35a with the holder 14 which has been stopped under the center. On the other hand, the upper arm 35-3 moves inward and releases the holder 14 above the center P, since the roller 35b of that arm moves along the smaller cam surface 38A-2. Therefore, the released upper holder 14 is fed along the rails 25-1 (25-2) in the direction as shown by an arrow J to the stocker section 12 (Figs. 1, 2 and 3) as will be mentioned later. At the same time,the arm 35-2 is now aligned on the horizontal line Q and is in contact with the larger diametrical cam surface 38A-1 to hold the holder 14 in a horizontal state, which receives and holds by the receiving groove 14d thereof the plate 15 (Fig. 2) coming in the horizontal state via the inlet passage 11-1. On the other hand, the remaining arm 35-4 is positioned on the smaller cam surface 38A-2 not holding plates. Then, the arm 35-1 holding the holder 14 is rotated in the direction indicated by an arrow G by 90° to the horizontal position Q, i.e., to the position where the arm 35-2 was previously located, since the roller 35b runs on the larger diametrical cam surface 38a-1. Simultaneously, the arm 35-2 rotates to the position of 35-3, 35-3 to 35-4, and 35-4 to 35-1, respectively. Then, the cam 38A returns to the original position corresponding the pin 38D at α. After the arm 35-1 has moved to the position where the arm 35-2 was previously located and the holder 14 receives and holds the subsequent plate in the same manner as mentioned above with reference to the arm 35-2, the arm 35-1 is again rotated by 90° by the disc 34 to the vertical position, i.e., the position where the arm 35-3 was previously located, to release the holder 14. Then, the arm 35-1 is again returned by the disc 34 to its initial position over the position where the arm 35-4 was previously located, and repeats, in turn, the same operations as mentioned above. The other arms 35-2, 35-3, and 35-4 perform the same operations as the arm 35-1 at the positions spaced away from adjacent one by 90°, in turn. Thus, the receiving means 11-2 receives, one by one, the plates 15 coming from the inlet passages 11-1 (Fig. 2) and intermittently rotates by 90°, in turn, to feed the plates 15 to the stocker section 12 in the vertical state. Stocker Section In order to connect the receiving means 11-2 to the discharge means 13-2, a pair of left and right looped-rails 25-1 and 25-2 are arranged on a pair of left and right side plates 22-1 and 22-2 of the base 21 (Fig. 5). The looped-rails 25-1 and 25-2 define upper and lower horizontal rail sections. A number of holders 14 are arranged on the rails 25-1 and 25-2 so as to be freely movable therearound. The holders 14 each have a H-shaped body comprising a transverse member 14a and two side members 14b. On each end of the transverse member 14a, four rollers 14c (Figs. 3 and 5) are freely rotatably mounted. Two pairs of these upper and lower rollers 14c are arranged to clamp the respective rails 25-1 and 25-2. The respective side members 14b of the holder 14 are provided with inner receiving grooves 14d for receiving the plate. A magnetic member 14e (or magnet) is attached to the bottom center of the transverse member 14a. Opposite to the magnetic members 14e, an endless belt 26 (flat or timing belt) is arranged for transferring the holders 14, which belt 26 extends over four pulleys 45 and between the receiving means 11-2 and discharge means 13-2. These pulleys 45 comprise two pairs of upper and lower rollers 45 arranged at the front end (receiving means 11-2) and the rear end (discharge means 13-2), respectively. In addition, one of the four rollers 45 is connected through a belt 29 (Figs. 1 and 5) to a driving motor 28 (Fig. 1) and rotated thereby to drive the endless belt 26 in the clockwise direction as indicated by arrows J and K. The belt 26 has a plurality of magnets 27 regularly spaced, for example, by about 400 mm pitch, and positioned in the vicinity of an end opposite to the magnetic members 14e of the holders 14. Therefore, as shown in Fig. 2, when the belt 26 moves in the direction as shown by arrow J (arrow K), the free-supported holders 14 move in the upright state in the direction indicated by the arrows J and K, since each magnetic member 14e thereof is attracted to a magnet 27, so that the holders 14 are stocked by stoppers 46 and 47 between the receiving means 11-2 and the discharge means 13-2, as will be mentioned hereinafter. The speed of the belt 26 is advantageously set to be about twice the speed of the working line, so that the holders 14 are fed quickly to be kept fully stocked in the stocker section 12. For instance, if the speed of the working line is about 1.6 m/sec, it is advantageous that the speed of the belt 26 be set at about 3 m/sec. Each magnet 27 is rigidly mounted on the belt 26 by means of a mounting plate (not shown) at the respective ends of the magnet 27. The mounting plate has at the respective ends thereof rollers (not shown), which, when the magnet 27 attracts the magnetic member 14e of the holder 14, are in contact with the bottom surface of the transverse member 14a and define a small gap g (Fig. 5), for instance, of about 0.5 mm, between the magnet 27 and the magnetic member 14e so as to prevent direct contact between the two and thus prevent the generation of noise and to smooth the movement of the belt 26. Adjacent to and outside of the belts 26, a pair of left and right looped guide rails 30-1 and 30-2 are arranged between the receiving means 11-2 and the discharge mean 13-2. On the outer peripheries of the guide rails 30-1 and 30-2, looped guide grooves 30-1a and 30-1b are provided. On the other hand, each of the holders 14 is provided at the bottom thereof with a roller 14f which engages with either one of the left and right guide grooves 30-1a and 30-1b. Consequently, as seen from Fig. 2, the guide rollers 14f of the adjacent front and rear holders indicated at 14-1 and 14-2 are so arranged as to engage with the right guide groove 30-2a and left guide groove 30-1a, respectively. Thus, the guide rollers 14f are alternately arranged at left and right sides for respective adjacent holders 14. Therefore, the distance between the adjacent front and rear holders 14 can be as small as possible. In addition, such an arrangement of the rollers 14f serves to prevent the holders 14 from being held at an oblique angle by the guide grooves 30-1a and 30-2a, while the holders 14 move along the looped-rails 25-1 and 25-2. Stop Means Stop means 46 and 47 are arranged at the upstream sides of the receiving means 11-2 and discharge means 13-2, respectively. Each stop means comprises two pairs of left and right symmetrically arranged parallel cylinders 46-1 and 46-2, and 47-1 and 47-2 mounted on the side plates 22-1 and 22-2, respectively, having piston rods 46a-1, 46a-2, and 47a-1, 47a-2, respectively, which are movable to and fro through the side plates 22-1 and 22-2 and the looped-guide rails 25-1 and 25-2. The structure and function of the stop means 46 is the same as those of the stop means 47, and therefore one 46 of the stop means will be explained in detail with reference to Figs. 7A to 7E, in which reference numeral 25-2 (25-1) indicates the looped-rail, in the same way as the above, and 14-1, 14-2, and 14-3, particular holders to be explained. As seen from Fig. 7A, the piston rod 46a-2 is retracted. On the other hand, the piston rod 46a-1 is protruded forward to stop the holder 14-1 fed in the direction K (the direction from the discharge means 13-2 (Figs. 2 and 3) toward the receiving means 11-2) along the rail 25-2, so that the coming holders 14-2, 14-2, ... 14-n are, in turn, stopped and stocked in the stocker section 12. Then, as shown in Fig. 7B, the piston rod 46a-2 is protruded forward to hold the holder 14-1 in a predetermined position between these two rods, and at the same time, to stop and stock the holders 14-2, .... The position of this holder 14-1 corresponds to the position where the holder 14-1 under the vertical center P (Fig. 6) is engaged by the arm 35-1 protruded outward of the disc 34, as mentioned with reference to Fig. 6. The piston rod 46a-1 is then retracted, as shown in Fig. 7C, to release the holder 14-1 from the stop means 46. The released holder 14-1 is then fed in the direction indicated by arrow G by the arm 35-1 (Fig. 6). The piston rod 46a-1 is then protruded again, as shown in Fig. 7D. Then, the piston rod 46a-2 is retracted so that the holders 14-2, 14-3, ... are stopped by the piston rod 46a-1, as shown in Fig. 7E, which shows the same position as Fig. 7A. The piston rods 46a-1 and 46a-2 repeat the same operations as described above, so that the coming holders 14-2, 14-3, ... are, in turn, indexed in the same manner as described above. The protruding of the piston rod 46a-1 in Fig. 7D and the retracting of the piston rod 46a-2 can be either simultaneously or separately carried out. As understood from the above, the stocker section 12 serves to stock a number of holders 14 and feed them, one by one, from the receiving means 11-2 to the discharge means 13-2, respectively. Plate Outlet Station In the discharge means 13-2 of the plate outlet station 13, a supporting shaft 33 is rotatably supported on the left and right side plates 22-1 and 22-2 and driven by a 90° indexing means 24-2 connected thereto, as seen from Fig. 2. The construction and operation of this discharge means 13-2 are basically the same as those of the above-mentioned receiving means 11-2, but arranged in an 180°-reversed relationship with respect to the front-to-rear direction. Therefore, the discharge means 13-2 comprises the same or similar elements as those of the receiving means 11-2 and discharges the holders 14, which have been stocked in the upright state in the stocker section 12 in cooperation with the stop means 47, to the outlet passage 13-1, one by one, by turning them from the upright to the horizontal state. The discharge means 13-2 is operated independently to the receiving means 11-2. The outlet passage 13-1 is arranged adjacent to the discharge means 13-2. The construction of this outlet passage 13-1 is basically the same as that of the inlet passage 11-1. Consequently, two pairs of left and right endless conveyor belts 36-1 and 36-2, such as rubber timing belts, are arranged in the plate outlet station 13. pairs of front and rear pulleys 48-1 and 48-2, such as timing pulleys, of these belts are secured to a pair of front and rear shafts 49-1 and 49-2 which are rotatably supported on the left and right side frames. The driving shaft 49-2 is connected to a driving motor 39 (Fig. 1) arranged adjacent thereto. A sensor plate 42 (Fig. 1) providing with a plurality of plate detecting sensors 42a, such as optical reflection sensors, is longitudinally disposed between the shafts 49-1 and 49-2. The outlet passage 13-1 is so constructed that the belts 48-1 and 48-2 are constantly moved in the clockwise direction (shown by an arrow E at the upper belt sections) by the motor 39 to feed the plates 15, which have been discharged from the discharge means 13-2, in the direction indicated by an arrow E to a following working line (subsequent process). Length Detecting Means In Figs. 8, 9, and 10, a length detecting means 41 is provided on one 22-2 of the side plates adjacent to the plate discharge means 13-2. On the side plate 22-2 is rigidly mounted a base member 60 to which a U-shaped supporting block 61 is secured by screw members. A pair of hollow cylindrical guide pipes 62-1 and 62-2 are mounted in parallel to each other on the supporting block 61. A cylinder block 64 is slidingly mounted on the guide pipes 62-1 and 61-2. The cylinder block 64 is provided therein with a pneumatic drive means, not shown in the drawings, which is actuated by air pressure fed and discharged through the supporting guide pipes 62-1 and 62-2 by means of a solenoid air changing valve 63, so that the cylinder block 64 is reciprocally moved to and fro in the direction indicated by arrows a and b, in Fig. 9. However, a hydraulic drive, cylindrical cam, screw feeder, or magnetic drive means also can be used as a driving means for the cylinder block 64, as will be easily understood by a person skilled in the art. The cylinder block 64 is provided thereon with a base plate 65 on which an upright column 66 having a hollow rectangular cross-section and a reinforcement rib 66c is rigidly mounted. The column 66 is provided on an inner wall 66a thereof with a longitudinal slit 66b. A plurality of (in this embodiment; five) guide members 67-1, ... 67-5 spaced in predetermined intervals and extending toward the plates 15 are mounted on the inner wall 66a of the column 66 by means of screws 68 passing through the slit 66b and mounting pieces 69 disposed inside the column 66. The positions of these guide members 67-1, ... 67-5 can be adjusted along the column 66. The transverse length of these guide members 67-1, ... 67-5 is such that successive upper members are shorter than the lower members. The guide members 67-1 ... 67-5 are provided with respective plate guide slits 67b, the bottom of which are aligned in a vertical line parallel to the upright column 66. An optical sensor 41a is provided in the bottom of the guide slit 67b of each guide members 67-1 ... 67-5. In this embodiment, the five guide members 67-1, 67-2, ... 67-5 are positioned to correspond to five kinds of plates 15-1 ... 15-5 having different heights or lengths, respectively. In other words, the guide member 67-1 corresponds to a plate type 15-1 and is arranged at a position slightly lower than the top edge thereof. The guide member 67-2 corresponds to the plate 15-2 and is arranged at a position between the top edge thereof and the upper edge of the plate 15-1. The guide member 67-3 corresponds to the plate 15-3 and is arranged at a position between the top edge thereof and the top edge of the plate 15-2. The guide member 67-4 corresponds to the plate 15-4 and is arranged at a position between the top edge thereof and the top edge of the plate 15-3. In the Figures , reference numeral 70 indicates a pair of guide plates arranged along the projected ends of the guide members 67-1, ... 67-5; 71 (Fig. 10), limit switches; 72, an electric connector; and 73, a cover screwed to the base member 60. For instance, if a plate of the shortest type 15-1 is transported and held by the above-mentioned stopper 47 (Figs. 2 and 3), the cylinder block 64 is then moved forward in the direction indicated by an arrow a in Fig. 9 so that the guide member 67-1 is protruded with the other guide members 67-2, ... to a position shown in dotted-line 67A-1 (Fig. 9) until the side edge of the plate 15-1 is received by the guide slit 67b and comes to a position where the sensor 41a is located. Then, only the signal of the sensor 41a, which detects the side edge of the plate 15-1, is input to the control unit, not illustrated. Then, the guide member 67-1 returns with the column 66 to its initial position. If, for instance, a plate of the longest type 15-5 is transported and held at the predetermined position, the cylinder block 64 is then moved forward in the same manner as mentioned above and, accordingly, the guide member 67-1, first, then the guide members 67-2, ... 67-5, in turn, receive with their guide slits 67b the side edge of the plate 15-5, until the side edge of the plate 15-5 is received by all these guide slits 67b and comes to a position where the sensors 41a of all these guide members are located. Then, all the sensors 41a are turned on and the signals of all these sensors are input to the control unit. In the same manner as above, for a plate 15-4 four sensors 41a are turned on, for a plate 15-3 three sensors 41a are turned on, and for a plate 15-2 two sensors 41a are turned on. These signals are, of course, input to the control unit. Therefore, as clearly understood from the above, the length detecting means 41 detects the length of the plate 15, which is not an actual length, but a degree of length. The number and arrangement of guide members 67-1, ... 67-5 can, of course, be selected in accordance with the number or kinds of the plates 15. Plate Sensor In Figs. 8, 11, 12, and 13, the plate sensor 42 is arranged along the horizontal outlet passage 13-1 in the plate discharge direction indicated by an arrow E. Consequently, a longitudinal base frame 80 having a hollow rectangular cross-section is arranged along the plate discharge direction E. The base frame 80 has an upper wall 80a and a longitudinal slit 80b along the upper wall 80a, on which a plurality of (in this case, five) supporting members 81-1, ... 81-5, each having a L-shaped cross-section, are rigidly mounted by means of screws 82 passing through the slit 80b and mounting plates 83 disposed in the hollow frame 80. These supporting members 81-1, ... 81-5 can, of course, be adjusted in their positions in the longitudinal direction E by means of these screws 82 and mounting plates 83. A reflection type optical sensor 42a is mounted on the upper portion of each of the supporting members 81-1, ... 81-5. These optical sensors 42a are positioned under and adjacent to the plates 15 (shown by dotted line in Fig. 11) being discharged by the belts 36-1 and 36-2 and arranged in the plate discharge direction E correspondingly to the above-mentioned plate detecting sensors 41, i.e., to the respective plate types 15-1, ... 15-5. That is to say, the sensor 42a of the supporting member 81-1 corresponds to the sensor 41a of the guide member 67-1 (Fig. 9), the sensor 42a of the supporting member 81-2 corresponds to the sensor 41a of the guide member 67-2, and in the same way for the sensors 42a of the other supporting members. As understood from the above, the plate sensor 42 constructed as mentioned above is capable of detecting the positions on the outlet passage 13-1 through which the respective five kinds of plates 15-1, 15-2, ... pass. If a shortest plate 15-1 is first discharged and next a plate 15-2 which is longer than the plate 15-1 is discharged, when the rear edge of the plate 15-1, which has been caught by the holder 14, passes through the sensor 42a of the corresponding supporting member 81-1, this censor 42a is actuated to input a signal to the control unit (not shown). Thus, when the rear edge of the plate 15 (for example, plate 15-1), which is now being discharged by the belts 36-1 and 36-2 of the outlet passage 13-1, passes through the sensor 42a which corresponds to the next coming plate 15 (for example, plate 15-2), the sensor 42a in question is actuated to send a signal to inform the control unit that the plate 15 now being discharged is passing through a position on the outlet passage 13-1 which corresponds to the length of the coming plate 15, as follows. The plate length detecting sensor 41 detects the length of the plate 15 (for example, plate 15-1) and inputs a signal to the control unit (not shown). The control unit now activates the plate sensor 42a which corresponds to the plate in question in accordance with the signal from the length detecting sensor 41. When the rear edge of the preceding plate 15 passes through the sensor 42a in question, the latter detects it and send a signal to the control unit, which then activates the discharge means 13-2. The discharge means 13-2 thus discharges the plate 15 onto the outlet passage 13-1 with a predetermined gap with respect to the preceding plate 15. Accordingly, in this embodiment, several kinds of plates having different lengths can be discharged, one by one, with a predetermined gap (for example, about 20 mm) between the plate in question and the preceding plate. The gap can, of course, be adjusted by selecting the positions of the plate sensors 42a, considering the time during which the discharge means 13-2 moves the plate 15 from an upright state to a horizontal state onto the outlet passage 13-1. A pair of left and right plate stoppers 54 each comprises a cylinder or the like having a rod 54a which can be projected inward to the plate outlet passage. When the discharge means 13-2 discharges the plate 15 onto the outlet passage 13-1, the plate 15 can be temporarily stopped at a position above and adjacent to the outlet passage 13-1 (for example, at a position where the plate is inclined by 5° with respect to the horizontal plane) by the rods 54a being projected inward until the preceding plate 15 passes through a predetermined position. After that, the plate 15 in question is discharged onto the discharge passage 13-1 by retracting the rod 54a outward. As understood from the above, these plate stoppers 54 serve to maintain a predetermined constant gap between the adjacent plates. However, in the case of a long plate, the stoppers 54 also serve to prevent the plate in question from coming into contact with the preceding plate when the plate is temporarily stopped. Stock Control In Figs. 14, 15, and 16, reference numeral 10 indicates a preceding plate stocker; 10-1, a downstream plate stocker; 13A, driving means of the outlet station 13; 90-1 and 90-2, apparatuses (for instance, machine tools) in the process line; 91, a control unit; S1, S2, and S3, abnormal signals from subsequent apparatuses; S4, a signal from the control unit 91 to the driving means 13A; S5, a signal from a full load detecting sensor 55 to the control unit 91; S6, a signal from the control unit 91 to the preceding apparatus; and V, flow of the plates 15. The control unit 91 receives the abnormal signals from subsequent apparatuses to control the driving means 13A of the outlet station 13 and, on the other hand, receives the signal from the full load detecting sensor 55 to control the preceding apparatus. The driving means 13A includes the above mentioned discharge means 13-2 (Fig. 8), stopper 4 (Figs. 2 and 3) and discharge belts 36-1 and 36-2 (Fig. 8). In Figs. 14 and 15 for example, the abnormal signals S1-S3 may include signals generated in the case of an abnormal situation in the subsequent apparatuses (for example, machine tools) located downstream of the stocker 10 and signals generated when a subsequent stocker (such as, the stocker 10-1 in Fig. 16) arranged downstream of the above-mentioned subsequent process apparatuses, stops the plate receiving operation. If the control unit 91 having flip-flops 101, 102, and 103 receives any one of these abnormal signals S1-S3, the signal S4 is input via an OR gate 105 to the driving means 13A. The driving means 13A thus stops the plate discharge operation in the stocker 10. On the other hand, the signals from the flip-flops 101, 102, and 103 are also input to AND gates 106, 107, and 108. When receiving one of these signals S1, S2, and S3, the power is supplied from a battery 118 through one of the AND gates 106, 107, and 108, respectively, to one of drives 110, 111, and 112, respectively, to turn on one of warning lamps 114, 115, and 116, respectively. On the other hand, the inlet station 11 continues the plate receiving operation of the plates 15 to continuously feed the plates 15 to the stocker section 12, regardless of the operation of the outlet station 13. If the stocker 12 is filled with plates 15, the full load detecting sensor 55 inputs a signal S5 to the control unit 91. It should be noted, however, that the full load detecting sensor 55 generates a signal before the stocker 12 is actually filled, so that at least the plates 15 now on the preceding machine of process can be fully accommodated in the stocker 12. When the control unit 91 receives the signal S5 via a flip-flop 104, the signal S6 is input to the preceding machine (for example, a machine tool situated upstream of the stocker 12 or another machine situated in this line further upstream of that machine). The signal from the flip-flop 104 is also input through an AND gate 109 to a drive 113 to turn on a warning lamp 117 with the power from the battery 118 to display that the stocker 12 is full loaded. Thus, the preceding machine or further preceding machine stops operation after discharging the plates 15 now on that machine. As understood from the above, in the stocker 12 according to the present invention, the plate receiving operation and the plate discharging operation are carried out independently from each other, even when one of the preceding and subsequent apparatuses or machines in the process line stops for any reasons. According to an embodiment shown in Fig. 16, if the subsequent plate stocker 10-1, which is arranged downstream of the machines 90-1 and 90-2 in the process line, generates an abnormal signal S6 for any reason, such as being fully loaded with plates 15, the signal S6 is input to the control unit 91 of the preceding stocker 10 in the same manner as mentioned above.

Claims: A plate stocker comprising: a plate inlet station (11), a plate stock section (12), and a plate outlet station (13); said plate stock section (12) comprising: conveyor means (25) extending between said plate inlet station (11) and plate outlet station (13) and having a first section and a second section; a plurality of plate holders (14); and means (26,27) for moving said holders (14) around said conveyor means (25) so that said holders move along said first section toward the outlet station (13) while holding plates (15) and move along said second section back to the inlet station (11) while not holding plates; characterised in that: said conveyor means is a looped-rail (25), said first and second sections being rail sections; the plate holders (14) are freely movably supported along said looped-rail; and in that said moving means (26,27) include engaging means (27) for automatically engaging with and disengaging from the holders (14) to move and stock the plates (15). A plate stocker as set forth in claim 1, wherein said plate inlet and outlet stations (11,13) comprise means for feeding plates (15) one by one in a flat state toward and from the plate stock section (12), respectively; and wherein, in said plate stock section (12): said first rail section and second rail section are an upper rail section and a lower rail section, respectively; said plate holders (14) are capable of holding plates in an upright state when the holders are supported on the upper rail section of the looped-rail (25); means (11-2) are provided for receiving the plates one by one from the plate inlet station (11) by turning the plates (15) from the flat state to an upright state to transfer them to the holders; stoppers (46,47) are arranged on the upper and lower sections of the looped-rail (25) at downstream sides thereof, respectively, with respect to the direction of the movement of the holders (14), said stoppers being capable of disengaging the holders (14) from said moving means (26,27); and, means (13-2) are provided for discharging the plates one by one from the holders (14) in the plate stock section (12) by turning the plates (15) from the upright state to a flat state to transfer them to the plate outlet station (13). A plate stocker as set forth in claim 2, wherein each of said holders (14) is movably supported on the looped-rail (25) so that the holder extends outward from and substantially perpendicular to the rail, said extension of the holder defines a U-shaped frame viewed from the direction of the movement of the holder on the upper rail section, and said U-shaped frame has an inner groove for receiving therein a plate (15). A plate stocker as set forth in claim 2, or 3, wherein each of said holders (14) is movably supported on the looped-rail (25) so that the holder extends outward from and substantially perpendicular to the rail; said looped-rail has semi-circular sections at said plate receiving and discharge means (11-2, 13-2), respectively; and, said plate receiving means (11-2) comprises means for use in turning each of the holders (14) from a downward extending position to an upward extending position thereof along said semi-circular section of the looped-rail (25), said turning means comprising a driving disc rotatably supported about an axis of said semi-circular section, a plurality of arms radially arranged on said disc at certain intervals so as to radially project outward and retract inward, and a cam for moving said arms radially outward to engage the arm with the holder at its downward extending position and radially inward to disengage the arm from the holder at its upward extending position. A plate stocker as set forth in claim 2, 3, or 4, wherein each of said holders (14) is movably supported on the looped-rail (25) so that the holder extends outward from and substantially perpendicular to the rail; said looped-rail has semi-circular sections at said plate receiving and discharge means (11-2, 13-2), respectively; said plate discharge means (13-2) comprises means for turning each of the holders from the upward extending position to the downward extending position thereof along said semi-circular section of the looped-rail, said turning means comprising a driving disc rotatably supported about an axis of said semi-circular section, a plurality of arms radially arranged on said disc at certain intervals so as to radially project outward and retract inward, a cam for moving said arms radially outward to engage the arm with the holder at its upward extending position and radially inward to disengage the arm from the holder at its downward extending position; and, said plate outlet station (13) comprises means (42) for detecting when a plate (15) passes through a predetermined position on the plate outlet station, and said disc is driven in response to said plate detecting means so that a subsequent plate is transferred from said plate discharge means to said plate outlet station after a preceding plate has passed through said predetermined position. A plate stocker as set forth in any of claims 2 to 5, wherein each of said stoppers (46,47) comprises a pair of rod members (46-1, 46-2; 47-1, 47-2) which are each arranged so as to protrude into and retract from a holder passage defined by the looped-rail to stop and release the holder (14), respectively, so that when one of said rod members stops a holder, the other rod member can stop a subsequent holder. A plate stocker as set forth in claim 1, wherein: said moving means comprise an endless belt (26) arranged along said looped-rail (25) so as to run in the vicinity of said holders (14); engagement members (27,14e) are arranged on said endless belt (26) and said holders (14) for automatically engaging with each other to feed the holders when the endless belt is driven; and stoppers (46,47) are arranged on the first and second sections of the looped-rail (25) at downstream sides thereof, respectively, with respect to the direction of the movement of the holders (14), said stoppers being capable of disengaging said holders from said engagement members (27) of the endless belt to stop the holders. A plate stocker as set forth in claim 7, wherein said engagement members comprise first members (27) having magnets or magnetic materials arranged on said endless belt (26) and magnetically cooperable second members (14e) having magnets or magnetic materials attached on each of said holders (14) opposite to said endless belt (26). A plate stocker as set forth in claim 1, wherein: said first rail section and second rail section are an upper rail section and a lower rail section respectively; said holders (14) are capable of holding plates (15) in an upright state when the holders are supported on the upper section of the looped-rail (25); means (11-2) are provided for receiving the plates (15) one by one from the plate inlet station (11) to transfer them to the holders (14); means (13-2) are provided for discharging the plates (15) one by one from the holders (14) in the plate stock section (12) by turning the plates from an upright state to a flat state to transfer them to the plate outlet station (13); and, said plate outlet (13) comprises means for feeding plates one by one in a flat state from the plate stock section; means (41) for detecting height or length of the plates (15) in the upright position arranged adjacent to said plate discharging means; and means (42) for detecting when each of the plates passes through a predetermined position in accordance with said height or length of the plate. A plate stocker as set forth in claim 9, wherein said height or length detecting means (41) comprises an upright column (66) which is transversely movable to and from a plate passage defined by said looped-rail (25), said column having an upright groove (66b) so that the upright column comes into engagement by said upright groove with a side edge of each of the plates (15), a plurality of sensors (41a) spaced apart arranged in the longitudinal direction in said groove (66b); and plate detecting means (42) comprising a plurality of sensors (42a) spaced apart in the direction of the movement of the plates. A plate stocker as set forth in claim 1, wherein said plate inlet station (11) is arranged for connection to a preceding apparatus and said plate outlet station (13) is arranged for connection to a subsequent apparatus, and further comprising stock control means (91); said plate stock section (12) comprising: means (11-2) for receiving the plates (15) one by one from the plate inlet station (11) to transfer them to the holders (14); means (13-2) for discharging the plates (15) one by one from the holders in the plate stock section to transfer them to the plate outlet station (13); and means (55) for detecting a plate full load condition in the plate stock section (12); and, said stock control means (91) comprising: means for detecting an abnormal condition of said subsequent apparatus, means for stopping said preceding apparatus when said stock section (12) is filled with plates, and means for stopping said discharging means when said subsequent apparatus is in the abnormal condition. A plate processing system as set forth in claim 11, wherein in use said subsequent apparatus is another plate stocker (10-1). A plate processing system as set forth in claim 11, or 12, wherein in use said preceding apparatus is another plate stocker (10).

Inventors: YANO, NAOYUKI
Applicants: FUJITSU LIMITED
Application year: 1985
Main classification: H05K13
IPC codes: H05K13