Process for detecting the likelihood of ice formation, ice warning system for carrying out the process and utilization thereof

Abstract: The ice warning system comprises a diaphragm (2) set into vibration at one of its frequencies of resonance by a piezoelectric cell (3). The diaphragm (2) is thermi­ cally coupled to a metallic plate (4) alternately cooled and heated respectively below and above the ambient temperature (Tu) by Peltier elements (8) connected to a reversible DC current generator (11). A microprocessor (12) measures the variation of the resonance frequency caused by a deposit of ice on the diaphragm (2) during the cooling or heating periods and delivers an alarm signal whenever any variation of the frequency reaches and/or exceeds a predetermined value. The microprocessor (12) controls also the period, the magnitude and the direction of flow of the current from the current generator (11) in dependence on the ambient tempera­ ture and the temperature of the diaphragm. The ice warning system is preferably utilized in the aeronauti­ cal field for signaling the likelihood of natural ice formation on the engines and the wings of aircrafts.

Description: The present invention relates to a process for detecting the likelihood of natural ice formation on the surface of a vehicle, to a warning system for carrying the process and to an utilisation thereof. The process comprises the steps of: positioning a diaphragm having a resonant frequency of vibration on the surface of said vehicle, exciting said diaphragm at one of its frequencies of resonance, alternately cooling and heating said diaphragm to temperatures respectively below and above the ambient temperature in accordance with a predetermined repetitious cycle to artificially create and then melt an accretion of ice when the ambient temperature is near or below the freezing point, measuring any variation in the resonant frequency of vibration of the diaphragm during said step of alternately and repetitiously cooling and heating the diaphragm, signaling an alarm whenever said varia­ tion reaches and/or exceeds a predetermined value. The ice warning system comprises a transducer adapted to be secured to said vehicle, said transducer comprising a diaphragm, and a vibration exciting means, said dia­ phragm being responsive to said vibration exciting means for vibrating at one of its frequencies of resonance, said vibration exciting means generating a vibration having a frequency equal to said frequency of resonance of said diaphragm, means for measuring the ambient temperature in the vicinity of said vehicle, means thermally coupled to said diaphragm for alternately cooling and heating said diaphragm respectively below and above said ambient temperature, said alternate cooling and heating occurring in a predetermined, repetitious cycle which is operable, under conditions where natural ice formation is likely to occur, to artificially create an accretion of ice on said dia­ phragm during said cycle, frequency measuring means coupled to said vibration exciting means for measuring any variation in the resonant frequeny of said dia­ phragm, and means responsive to said frequency measuring means for signaling an alarm if the variation in the resonant frequency of the diaphragm reaches and/or exceeds a predetermined value. The invention has a broad field of applications, more particularly but not exclusively in the aeronautical field, for example for detecting the likelihood of build up of ice on or in the engines and the wings of an airplane, which is normally a problem difficult to solve. The invention has also an application in the filed of ground and surfaces vehicles which are submit­ ted to natural ice formation. The detection of ice formation is generally effected by an indirect method. That is by measuring the air moisture and the ambient temperature. However, such a method cannot detect and measure the presence and the likelihood of a deposit of ice. The diaphragm of the present invention is set into vibration at one of its frequencies of resonance, these frequencies of resonance being dependent on the mass and the stiffness of the diagram so that any deposit of ice on the diaphragm will change the frequency of resonance of the latter and the measurement of the variation in the frequency of resonance provides an indication of the amount of the accretion of ice. Moreover, the diaphragm is alternately submitted to variations of temperature which facilitates the detection of any artificially created deposit of ice on the diaphragm when the ambient temperature is near the freezing point and the detection of ice crystals when the ambient temperature is below the freezing point. An alarm indicating that natural ice formation is likely to occur is released when the variation of the frequency of resonance reaches a predetermined value. The invention will be described further by way of example and with reference to the accompanying drawings. Figure 1 illustrates schematically the principle of the invention, Figure 2 and 3 show respectively a second and a third embodiment of the transducer of Figure 1. The ice warning system comprises a transducer 1 with a metallic diaphragm 2 on the internal side of which is secured a piezoelectric cell 3. The application of an alternating voltage to the terminals of the piezoelec­ tric cell sets the latter into vibration and this vibration is transmitted to the diaphragm. The diaphragm 2 with the piezoelectric cell 3 is mounted to a metallic plate 4 lying on an insulator ring 6. The internal face of the ring 6 is closed by a ribbed heat sink 7. Peltier elements 8, thermically coupled to the heat sink 7 and to the metallic plate 4, are disposed within the insula­ tor ring 6 between the heat sink 7 and the metallic plate 4. The diaphragm 2 which lies upon the metallic plate 4 is also thermically coupled to this plate 4. The diaphragm 2 together with the piezoelectric cell 3 is the frequency determining element of an oscillator 9 to which it is connected by leads 10. One of these leads is directly connected to the diaphragm 2 and the other lead is connected to the lower internal side of the cell 3. The Peltier elements 8 are connected to a DC current generator 11 the polarity of which is capable to be reversed. Finally, the oscillator 9 and the DC current generator 11 are connected to a microprocessor 12 which measures any variation in the frequency of the oscilla­ tor 9 and controls the period, the magnitude and the direction of current flow of the current generator 11. A temperature sensing probe 13 for measuring the ambient temperature Tu (illustrated schematically) is connected to the microprocessor 12. Another temperature probe 14 for measuring the temperature of the diaphragm 2 is also connected to the microprocessor 12. The latter delivers to its output an alarm signal whenever ice accretion on the diaphragm is present or likely to occur. The ice warning system operates as follows. The resonance frequency of the diaphragm 2 together with the piezoelectric cell 3 is given by the relationship: ω = pulsation = 2Π.frequency f = elastic constant m = mass With regard to the preceding formula there are two different cases: a) the case in which the diaphragm is set into vibration at its fundamental frequency of resonance and b) the case in which the diaphragm is set into vibration at a higher harmonic such that the surface of the vibrating diaphragm comprises a certain number of nodes and antinodes. In the first case, if a layer of ice builds up on the diaphragm, the total mass m of the diaphragm and the piezoelectric cell increases due to the accretion of ice, and in accordance with the above formula, the frequency of the oscillator 9 decrea­ ses. In the second case, the layer of ice which builds up on the diaphragm 2 increases its stiffness thus increasing the value of f. This effect predominates upon the one corresponding to the increase of the mass m so that the frequency of the oscillator 9 increases. This second case is particularly interesting because it has been ascertained that a deposit of ice only on the diaphragm leads to an increase of the frequency of the oscillator, while a deposit of other elements like water, oil or dirt leads always to a decrease of the frequency due to the increase of the mass m. Thus the invention distinguishes between the build up of ice always (except in case a) indicated by an increase of the frequency of the oscillator 9 and the presence of other elements like water, oil or dirt always indicated by a decrease of the oscillator's frequency. Any varia­ tion in the frequency of the oscillator 9 is measured by the microprocessor 12 and, if it reaches and/or exceeds a predetermined value, the circuit 12 delivers at its output an alarm signal signaling the likelihood of natural ice formation on the vehicle when the ambient temperature is near the freezing point or of ice crystals adhering to a warm surface when the ambient temperature is below the freezing point. The resonance frequency of the diaphragm is preferably between 1 and 20 kHz. The DC current generator 11 is connected to the Peltier elements and generates a current having a period, magnitude and direction of flow determined by the microprocessor 12 as a function of measurements of the ambient temperature by the probe 13 and the temperature of the diaphragm measured by the probe 14. For a given direction of flow of the current of the generator 11, the Peltier elements cool the diaphragm 2 to a few degrees below the ambient temperature Tu and, if this ambient temperature is in the neighbourhood of the freezing point, a layer of ice may build up on the diaphragm which decreases or increases the frequency of the oscillator 9 as described previously. After a period of time, the polarity or the direction of flow of the current of the generator 11 is reversed and the Peltier elements heat the diaphragm 2 to a few degrees above the ambient temperature in order to cause the ice previously formed to melt. The alternation of the cooling and heating phases may be periodic, the duration of these phases being in the order of a few tens of seconds. This provides for a periodical repetition of the measurement of the frequency of the oscillator. The transducer 1 is of relatively small dimensions so that its thermal inertia is small and the phases of cooling and heating of the diaphragm practically intantaneously follow the inversions of the direction of current flow from the DC generator 11. The preceding shows that the device according to the invention gives a direct indication of the presence of a layer of artificially created ice on the diaphragm so that it can deliver an alarm before the occurence of a natural deposit of ice. In practice, and more particularly in the aeronautical field, it may occur at very low temperatures of e.g. -20°C or -40°C, if the air craft is flying through a cloud of ice or supercooled water droplets, that ice builds up not on the coolest parts of the aircraft like the wings but in the vicinity of the warmer engines parts. In this case, an ice warning system according to the invention which is mounted in this area may become covered by a layer of ice not during the cooling phase of the diaphragm by the Peltier elements but instead during the heating phase. However, in all cases, the frequency of the oscillator 9 decreases if the diaphragm is excited into vibration at its fundamental frequency of resonance and the frequency of the oscillator 9 increases if the diaphragm is excited into vibration at a higher harmonics. As mentioned in the introduction, the ice warning system according to the invention is more particularly although not exclusively, utilized in the aeronautical field. In this case, a certain number of ice warning systems like the one described above are arranged on the engines or in the vicinity thereof and on the wings of the aircraft. It is possible to associate one microprocessor to each trans­ ducer or, on the contrary, to provide one single central microprocessor for all transducers. If an alarm is released, the power of the engines may be increased in order to prevent any building up of natural ice on the engines and the de-icing system in the wings and the engines may be switched on to the same purpose. It is clear that if the ambient temperature rises above a determined value for which no risk of natural ice formation exists, the system is preferably switched off automatically by the microprocessor. In Figure 1, the diaphragm is excited into vibration by a piezoelectric cell 3. Figure 2 shows that the diaphragm may also be excited into vibration electrodynamically by an inductive device 15 secured to the plate 4, connected to the oscillator 9 and having a gap with respect to the diaphragm 2 which must be of a magnetic material. Figure 3 shows a further embodiment of the device which sets the diaphragm into vibration. In this case, a magneto­ strictive element 16 is secured to the diaphragm 2, this element being set into vibration by a coil 17 connected to the oscillator 9. The mechanical vibrations produced in the magnetostrictive element 16 are transmitted to the diaphragm 2 with the same frequency. It would also be possible to heat the diaphragm by a current of relatively strong intensity or by a hot gas delivered by a system of pipes to the transducers. A similar system of pipes in which cooling gas or liquids are flowing could be used for cooling the diaphragm.

Claims: 1. A process for detecting a likelihood of natural ice formation on the surface of a vehicle, more particularly an aircraft, comprising the steps of: positioning a diaphragm having a resonant frequency of vibration on a surface of the vehicle which is exposed to natural ice formation, exciting said diaphragm at one of its frequencies of resonance, alternately cooling and heating said diaphragm to temperatures respectively below and above the ambient temperature in accordance with a predetermined repeti­ tious cycle to artificially create and then melt an accretion of ice when the ambient temperature is near or below the freezing point, measuring any variation in the resonant frequency of vibration of the diaphragm during said step of alterna­ tely and repetitiously cooling and heating the diaphragm, signaling an alarm whenever said variation reaches and/or exceeds a predetermined value. 2. The process according to claim 1 further comprising the steps of: measuring the ambient temperature, measuring the temperature of said diaphragm, controlling said step of alternately cooling and heating in accordance with a cycle the duration of said cycle being dependent on the measured ambient and diaphragm temperature. 3. The process according to claim 1 or 2, wherein the step of exciting the diaphragm at its resonant frequency of vibration produces an decrease in the resonant frequency in the presence of an accretion of ice. 4. The process according to claim 1 or 2, further comprising the step of exciting the diaphragm into vibration at a harmonic of its resonant frequency of vibration wherein the presence of an accretion of ice produces an increase of the resonant frequency when the diaphragm is excited into vibration at said harmonic. 5. An ice warning system for carrying out the process of claim 1, comprising: a transducer (1) adapted to be secured to said vehicle, said transducer comprising a diaphragm (2), and a vibration exciting means (3), said diaphragm (2) being responsive to said vibration exciting means for vibra­ ting at one of its frequencies of resonance, said vibration exciting means generating a vibration having a frequency equal to said frequency of resonance of said diaphragm, means (13) for measuring the ambient temperature in the vicinity of said vehicle, means (8) thermally coupled to said diaphragm for alternately cooling and heating said diaphragm (2) respectively below and above said ambient temperature, said alternate cooling and heating occurring in a predetermined, repetitious cycle which is operable, under conditions where natural ice formation is likely to occur, to artificially create an accretion of ice on said diaphragm during said cycle, frequency measuring means (12) coupled to said vibration exciting means for measuring any variation in the resonant frequeny of said diaphragm, and means (12) responsive to said frequency measuring means for signaling an alarm if the variation in the resonant frequency of the diaphragm reaches and/or exceeds a predetermined value. 6. The ice warning system according to claim 5, wherein said diaphragm (2) has an upper exposed side and a lower protected side and wherein said vibration exciting means includes a piezoelectric cell (3) or a magnetostriction transducer (15) or an electrodynamic transducer (16) secured to the lower, protected side of the diaphragm (2) and connected to said vibration exciting means (3), said diaphragm and said cell or said transducers being a frequency determining element of said vibration exciting means. 7. The ice warning system according to claim 5 or 6, wherein said means for cooling and heating comprises Peltier elements (8), and further comprising a DC current generator (11) operably connected to said Peltier elements for controlling the direction of current flow to said Peltier elements, said direction of current flow being alternately reversed for effecting said cooling and heating. 8. The ice warning system according to claim 7, further comprising a first probe (13) for measuring the ambient temperature, a second probe (14) for measuring the temperature of said diaphragm (2), a microprocessor (12) responsive to said first and second probes for controlling the duration, magnitude and direction of flow of current of said DC current generator (11). 9. The ice warning system according to claim 8, wherein the reversal of direction of current flow is periodic, said microprocessor (12) determining said cycle of cooling and heating in dependence on said ambient temperature and said diaphragm temperature. 10. Ice warning system according to claim 8, further comprising an oscillator (9), the frequency of which is determined by the resonant frequency of the transducer (1), for energizing said vibration exciting means (3), and wherein said frequency measurig means includes said microprocessor (12). 11. The ice warning system according to claim 8, wherein said microprocessor (12) is further operable to energize a de-icing system whenever the variation in the resonant frequency reaches and/or exceeds said predetermined value. 12. The ice warning system according to claim 5, wherein said diaphragm (2) is responsive to said accretion of ice to decrease its resonant frequency when excited into vibration at its fundamental frequency of resonance. 13. The ice warning system according to claim 5, wherein said diaphragm is responsive to said accretion of ice to increase its resonant frequency when excited into vibration at a higher harmonics of its fundamental frequency of resonance. 14. Utilization of a plurality of ice warning systems according to claim 5 for detecting the likelihood of natural ice accretion on airplanes. 15. Utilization of a plurality of ice warning systems according to claim 5 for detecting the likelihood of natural ice accretion on ground vehicles and surfaces.

Inventors: LUSTENBERGER MARTIN, LUSTENBERGER, MARTIN
Applicants: VIBRO METER AG, VIBRO-METER SA
Application year: 1985
Main classification: G08B19
IPC codes: G01W1, G08B1, G08B19, B64D15, G01N5