DEVICE FOR MOUNTING POWER CIRCUIT PARTS ON A FLAT MOTHER BOARD

Abstract: An improved device for mounting power circuit parts on a flat mother board, in order to mount power circuit parts having large volumes and weights (a) safely and strongly, (b) maintaining safety even from the standpoint of high-­ tension portions, (c) enabling the heat-radiating capacity to be adjusted, and enabling the power-source unit to be con­ structed in a small standardized size, (d) enabling the assembling, handling, operation and maintenance to be easily carried out, and (e) without electromagnetically inter­ fering with other control cards mounted on the same control unit. The device for mounting power circuit parts on a flat mother board of the invention comprises (a) a rectangular board (5) on one surface of which is mounted a power circuit part (4); (b) two mounting members (6) mounted on the other surfaces of said rectangular board (5) along the upper and lower edges (51, 51′) of the rectangular board (5); (c) two rectangular heat sinks (7) of which the one side is mounted on two vertical edges (52, 52′) of the rectangular board (5), and which stretch in a direction to surround said power circuit part (4); and (d) a rectangular shielding board (8) that is attached to the sides (72) of said two heat sinks (7) opposed to said sides (71), and that is combined with said rectangular board (5) and said two heat sinks (7) to con­ stitute a square cylinder, and (e) whereby the device is mounted on a flat mother board (1′) via one of said two heat sinks (7) and via said two mounting members (6).

Description: SPECIFICATION TITLE OF THE INVENTION AN APPARATUS FOR MOUNTING ELECTRIC POWER CIRCUIT PARTS ON A FLAT MOTHER BOARD FIELD OF THE INVENTION This invention relates to an improvement applicable to an apparatus for mounting electric power circuit parts on a flat mother board. More specifically, this invention relates to an improvement applicable to an apparatus for mounting electric power circuit parts on a flat mother board, the invention being effective to realize various advantages itemized below: : (a) enable electric power circuit parts large in volume and/or weight, e.g. electric power supply units, hightension circuits, circuits for switching a large amount of electric current, to be directly mounted on a flat mother board, (b) improve the magnitude of electromagnetic shield for printed boards employable for control circuits (hereinafter referred to as a control card), (c) improve the magnitude of isolation for and/or confinement of high-tension parts, thereby improving the safety, and (d) enable electric parts e.g. a power supply unit to be made smaller in dimension and/or to be standardized. BACKGROUND OF THE INVENTION A control unit in which plural printed boards are assembled, is widely employed. The control units available in the prior art have plural racks on which printed boards are mounted. On the other hand, it is usual in the prior art that electric power circuit parts large in volume and/or weight, e.g. electric power supply units, high-tension circuits, circuits for switching a large amount of electric current, are not mounted on a printed board but placed on the bottom plate of a control unit. This is because it is not necessarily easy for a printed board to bear high-tension power circuit parts large in volume and/or weight, and moreover, it is not generally understood that a printed board must bear large and/or heavy parts. Accordingly, each rack bear control cards alone, each of which is detachably inserted from the operation front of the control unit, in the manner in which the control cards vertically stand on their sides to be parallel with one another and also in the manner in which plug terminals arranged at the rear side of the control cards are connected with the corresponding plug terminals which are arranged along the rear panel of the control unit. Thus, the quantity of the power supplies and/or power circuits et al. mounted on a single control unit is usually limited to one or some marginal number. If each circuit is allowed to have its own power supply and/or power circuit, or if power supplies and/or power circuits are allowed to be mounted on an arbitrary rack, it is clearly convenient at least in some specific cases. Under such technical environments, a control unit having box type racks, as shown in Fig. 1, was developed. Referring to the drawing, each rack of the control unit consists of a mother board (1) which bears the aforementioned box type support means (2), which further bear control cards (3) which are connected with the wirings of the mother board (1) by means of plug type connectors (not shown) arranged at the rear side of the mother board (1). Electric power circuit parts (4) e.g. an electric power supply are mounted at an arbitrary location of the aforementioned box type support means (2) which constitute each rack. The connection between the power circuit parts (4) and the mother board (1) is implemented, in the similar manner as in the case of the connection between the control cards (3) and the mother board (1), by means of plug type connectors (not shown) arranged at the rear side of the mother board (1). However, the aforementioned system in which each control card (3) and/or each power circuit part (4) is or are mounted on a mother board (1) by means of the aforementioned box type support means (2), is involved with various items of inconvenience in the aspects of fabrication, operation, maintenance et al. Further, the system is involved with a drawback also in the aspect of transportation, because the volume/dimension of the box type support means (2) is inclined to be relatively large. As a result, the aforementioned system is understood to be somewhat unsatisfactory. OBJECT AND DISCLOSURE OF THE INVENTION The object of this invention is to provide an apparatus for mounting electric power circuit parts on a flat mother board, which realizes the various advantages itemized below: (a) The electric power circuit parts can be mounted rigidly without possibilities in which the parts are unintentionally dislocated, whereby the safety is enhanced, (b) The high-tension parts are not exposed, whereby the safety is enhanced, (c) The heat radiation capacity is adjustable, resultantly effective to minimize the dimension of and to standardize the model of the power supply unit et al., (d) Fabrication, operation, maintenance et al, are easy, and (e) No possibilities to cause electromagnetic disturbance relative to the other control cards mounted on a control unit. To achieve the aforementioned object, an apparatus for mounting electric power circuit parts on a flat mother board in accordance with this invention comprises: (a) a rectangular plate (5), on one surface of which at least one electric power circuit part (4) is mounted, (b) a pair of rod means (6) which are arranged on the other surface of the rectangular plate (5) and along the upper and lower edges (51) and (51') of the rectangular plate (5), (c) a pair of rectangular heat sinks (7) which extend in a direction to cover the electric power circuit parts (4) and one side (71) of each of which is fixed along respectively each of the vertical sides (52) and (52') of the rectangular plate (5), (d) a rectangular electromagnetic shielding plate (8) which is fixed to the other side (72) of the rectangular heat sink (7) which other side (72) faces the aforementioned one side (71) of the rectangular heat sink (7), in a direction parallel to the rectangular plate (5), the rectangular electromagnetic shielding plate (8) being combined with the rectangular plate (5) and the pair of rectangular heat sinks (7), to form a rectangular tube or a rectangular solid penetrated by a hollow rectangular space, (e) whereby the apparatus for mounting electric power circuit parts on a flat mother board, is mounted on a flat mother board (1') by means of the combination of one of the aforementioned pair of rectangular heat sinks (7) and the pair of rod means (6). BRIEF DESCRIPTION OF THE DRAWING A more detailed description will be presented below for an apparatus for mounting electric power circuit parts on a flat mother board in accordance with an embodiment of this invention, referring to drawings tabulated below: Fig. 1 is a schematic drawing of an apparatus for mounting electric power circuit parts on a flat mother board available in the prior art, Fig. 2 is a right-side perspective view of an apparatus for mounting electric power circuit parts on a flat mother board in accordance with an embodiment of this invention, and Fig. 3 is a left-side perspective view of an apparatus for mounting electric power circuit parts on a flat mother board in accordance with an embodiment of this invention. DETAILED DESCRIPTION OF PREFERRED EMBODIMENT Referring to the drawings, a more detailed description will be presented below for an apparatus for mounting electric power circuit parts on a flat mother board in accordance with an embodiment of this invention. Referring to Figs. 2 and 3, a flat mother board (1') is mounted on a control unit (not shown) and functions as a rack. Each rack supports plural control cards (3) (Only two cards are shown in Fig. 2.) and a rectangular plate (5) which further supports an electric power circuit part (4). Each rack further causes the control cards (3) and the electric power circuit part (4) to be connected with wirings (not shown) arranged at the rear side of the mother board (1'). The electric power circuit part (4) is mounted on one surface (the left surface in Figs. 2 and 3) of the rectangular plate (5). As a result, supporting rods of the electric power circuit part (4) penetrate toward the other surface (the right surface in Figs. 2 and 3) of the rectangular plate (5), and are fixed hereto by means of soldering et al. In the case where electromagnetic shielding is required, for example in the case where the apparatus for mounting electric power circuit parts on a flat mother board, is placed between control cards, the rectangular plate (5) is preferably shielded directly or indirectly. The rod means (6) are arranged along the upper and lower horizontal edges (51) and (51') of the rectangular plate (5). The rod means (6) are arranged on a surface of the rectangular plate (5), on which surface the electric power circuit part (4) is not mounted (or on the right surface in Figs. 2 and 3). The rod means (6) has a function to fix the apparatus for mounting electric power circuit parts on a flat mother board, to the mother board (1'). One side (71) of each of the rectangular heat sinks (7) is respectively fixed to each of the parallel vertical sides (52) and (52') of the rectangular plate (5), and each of the rectangular heat sinks (7) extends in the direction to cover the electric power circuit part (4) (in the leftward direction in Figs. 2 and 3). Fins (73) can be arranged in the vertical direction, if required. The rectangular shielding plate (8) is fixed to the pair of rectangular heat sinks (7) to face the rectangular plate (5). Namely, the rectangular shielding plate (8) is fixed to the other side (72) of the rectangular heat sink (7) which side (72) faces the aforementioned side (71) of the rectangular heat sink. As a result, a combination of the rectangular plate (5), the pair of rectangular heat sinks (7) and the rectangular electromagnetic shielding plate (8) produces a rectangular tube (a tube having a rectangular cross-section) or a rectangular solid penetrated by a hollow rectangular space, which rectangular tube is allowed to function as a mechanically strong container to contain the electric power circuit parts (4). The electric power circuit part (4) is housed in the rectangular hollow space of the aforementioned rectangular tube container. An equipment for fixing the rectangular tube container which constitutes the apparatus for mounting electric power circuit parts on a flat mother board, is one of the rectangular heat sinks (7) (the rear-side-one of the heat sinks (7)), a tab (9) fixed to the rear-side-one of the heat sinks (7), the rod means (6) or a combination of these members. The features specific to the apparatus for mounting electric power circuit parts on a flat mother board having the aforementioned mechanical structure are itemized below: (a) Since a combination of members which are not inherently structural members (namely, a combination of a rectangular plate (5), a pair of heat sinks (7) and a rectangular electromagnetic shielding plate (8)) successfully produces a rectangular tube containers which is strong sufficient to support the electric power circuit part (4), it is allowed to mount the electric power circuit part (4) on a flat mother board (1') with a sufficiently reliable degree of the mechanical strength, resultantly preventing the rectangular plate (5) from being buckled. Further, since no independent structural means are required, it is allowed to decrease the dimension and weight of the apparatus for mounting electric power circuit parts on a flat mother board. (b) Since the aforementioned rectangular tube container covers the high-tension parts, it enhances the grade of safety. (c) Since an inherent electromagnetic shielding plate (8) is employed, the grade of electromagnetic shielding effects is enhanced in the direction in which the inhe rent shielding plate is available. In addition, in the case where an additional electromagnetic shielding means is attached to the rectangular plate (5), the electromagnetic shielding effects are satisfactory in all directions, (d) It is readily possible to adjust the capacity of the aforementioned rectangular tube container by varying the dimension of the heat sinks (7), and (e) It is possible to enhance the heat radiation effects by adding fins (73) to the rectangular electromagnetic shielding plate (8). In conclusion, the very important feature of this invention can be understood to be the creation of an entirely new or additional functional member by a combination of various members (a rectangular plate of a material identical to that of a printed board, a heat sink and a shielding plate) each of which has various other inherent functions, and an increase of the realistic value by increasing the versatility /flexibility. The foregoing description has clarified that this invention successfully provided an apparatus for mounting electric power circuit parts on a flat mother board, which realizes the various advantages itemized below: (a) The electric power circuit parts can be mounted rigidly without possibilities in which the parts are unintentionally dislocated, whereby the safety is enhan ced, (b) The high tension parts are not exposed, whereby the safety is enhanced, (c) The heat radiation capacity is adjustable, resultantly effective to minimize the dimension of and to star.- dardize the model of the power supply unit et al., (d) Fabrication, operation, maintenance et al, are easy, and (e) No possibilities to cause electromagnetic disturbance relative to the other control cards mounted on a control unit. Although the foregoing description was presented referring to a specific embodiment, this is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiment, as well as other embodiments of this invention, will be apparent to persons skilled in the art upon reference to the description of this invention. It is therefore contemplated that the appended claims will cover any such modifications or embodiments as fall within the true scope of this invention.

Claims: CLAIMS 1. An apparatus for mounting electric power circuit parts on a flat mother board comprising: a rectangular plate (5), on one surface of which at least one electric power circuit part (4) is mounted, a pair of rod means (6) which are arranged on the other surface of said rectangular plate (5) and along the upper and lower edges (51) and (51') of said rectangular plate (5), a pair of rectangular heat sinks (7) which extend in a direction to cover said electric power circuit parts (4) and one side (71) of each of which is fixed along respectively each of the vertical sides (52) and (52') of said rectangular plate (5), a rectangular electromagnetic shielding plate (8) which is fixed to the other side (72) of said rectangular heat sink (7) which other side (72) faces said one side (71) of said rectangular heat sink (7) in a direction parallel to said rectangular plate (5), said rectangular electromagnetic shielding plate (8) being combined with said rectangular plate (5) and said pair of rectangular heat sinks (7), to form a rectangular tube, whereby said apparatus for mounting electric power circuit parts on a flat mother board, is mounted on a flat mother board (1') by means of said combination of one of said pair of rectangular heat sinks (7) and said pair of rod means (6).

Inventors: HATTORI, MASAYUKI
Applicants: FANUC LTD
Application year: 1985
Main classification: H05K7
IPC codes: H05K7, H05K9