PHENYLENE MIXED DIESTER PERACID PRECURSORS

Abstract: The invention provides novel peracid precursors repre­ sentative of which is the structure: wherein R¹ is alkyl of 1 to 20 carbon atoms; R² is OH, -O-R³, or -O--R⁴; and X¹, X², Y and Z are individually selected from H, SO₃, CO₂, NO₂, NR 5 / 4; halogen, R⁶ and mixtures thereof: wherein R³ of-O-R³ is alkyl of 1 to 20 carbon atoms; R⁴ of -O--R⁴ is alkyl of 1 to 20 carbon atoms; R⁵ of NR 5 / 4⁺ is selected from H, alkyl of 1 to 24 carbon atoms and mixtures thereof; and R⁶ is alkyl of 1 to 20 carbon atoms. In one embodiment of the invention, the novel peracid precursors are combined with a source of hydrogen peroxide and sufficient quantities of buffer to impart an alkaline pH when the composition is placed in aqueous solution. Prefer­ red embodiments of the invention include wherein R² is hydroxy, and R¹ is alkyl of 1 to 20 carbon atoms (monoester); and wherein R² is -O--R⁴, and R¹ and R⁴ are alkyls of 1 to 20 carbon atoms (diester) and may be either symmetrical (i.e., R¹=R⁴) or mixed (i.e., R¹ ≠ R⁴). The mixed diester embodiment appears to provide benefits of mixed hydrophobic-hydrophilic peracid generation to oxidize both hydrophobic and hydrophilic soils. Various detergent ad­ juncts known to those skilled in the art may be added, such as surfactants, builders, fragrances, antimicrobial com­ pounds and the like.

Description: PHENYLENE MONO - AND DIESTER PERACID PRECURSORS Field of the Invention This relates to novel peracid precursors and the in situ generation of peracid in aqueous solution by combining a source of hydrogen peroxide, and the novel peracid precursor, exemplary of which are phenylene mono - and diesters, in water, said precursors being of the general structure: EMI1.1 wherein R1, R2, X1 X2 Y and Z are defined within the specification. Background of the Invention Peroxygen bleaching compounds, such as hydrogen peroxide, sodium percarbonate, sodium perborate monohydrate or tetrahydrate, are useful for bleaching fabrics, textiles and other materials. Unfortunately, these sorts of peroxygen bleaches appear less effective when bleaching temperatures of less than 70 C are utilized. Thus, the low wash temperatures found in American washing machines make the use of these bleaches less effective than in European-type washing machines, which typically use water temperatures above 70 C. Therefore, attempts have been made to use activators in combination with these peroxygen bleaches. It may be more accurate to call these activators peracid precursors, since it is generally accepted that when a molecule of a compound such as sodium acetyloxy benzene sulfonate (1NABs') is combined with a source of hydrogen peroxide, such as sodium perborate monohydrate, in aqueous solution (as indicated in GB 864,798), the result is production of peracetic acid, EMI2.1 However, nothing within the prior art shows, discloses, or suggests that di-substituted benzenes, more specifically, phenylene diesters, may be appropriate for use as peracid precursors. THE INVENTION The invention provides a compound of the general structure EMI2.2 wherein R1 is alkyl of 1 to 20 carbon atoms; Rê is OH, -O-R , or EMI2.3 and X1, X2, Y and Z are individually selected from H, SO3, CO2, NO2, NR45+, halogen, R6 and mixtures thereof; wherein R3 of -O-R3is alkvl of 1 to 20 carbon atoms R4 of EMI2.4 is alkyl of 1 to 20 carbon atoms; R5 of NR4 is selected from H, alkyl of 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of 1 to 20 carbon atoms; wherein when R2 is OH, R1 has mgre than about 3 carbon atoms; and wherein when R2 is -O--R4, and R1 and R4 comprise individually alkyls of less than 3 carbon atoms, R1#R4. The invention also provides a solid or liquid bleaching composition comprising: (a) A hydrogen peroxide source; and (b) A bleach effective amount of a precursor of the general structure: EMI3.1 wherein R1is alkvl of 1 to 20 carbon atoms: R2 is OH, -o-R3, or EMI3.2 and XÚ, Xê, Y and Z are individually selected from H, SO3, Co2, NO2, NR45+, halogen, R6 and mixtures thereof; wherein R3 of -o-R3 is alkyl of 1 to 20 carbon atoms; R4 of EMI3.3 is alkyl of 1 to 20-carbon atoms; R5 of 5+ NR45+ is selected from H, alkyl of 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of 1 to 20 carbon atoms. Preferred embodiments include phenylene monoesters wherein R2 is OH and R1 is straight chain alkyl of 1 to 11 carbon atoms; and phenylene diesters wherein R2 is -o-C-R4, both R2 and R4 straight chain comprising alkyls of 1 to 11 carbon atoms. Selected adjuncts can be added to these bleaching compositions, such as surfactants, stabilizers, buffers and builders. The invention also includes a method for synthesizing the above noted precursor compounds and a method of bleaching. The invention generally relates to novel peracid precursors Typical precursors are esters, imide or enol ester compounds which are combined with a source of peroxygen, such as hydrogen peroxide, sodium percarbonate or sodium perborate. These particular types of precursors are commonly used in Europe where washing temperatures are generally higher than is prevalent in the United States. Washing temperatures of up to 100 C are common in Europe. However, there remains a need to provide peracid precursors which are effective to promote good bleaching in wash temperatures below 70 C, more preferably below 600C, and most preferably below 50 C. The preferred peracid precursors of this invention have the general structure: EMI4.1 wherein R1 is alkyl of 1 to 20 carbon atoms: R2 is OH, -o-R3, or EMI4.2 and X1, X2, Y and Z are individually selected from H, S03, C02, NO2, NR45+ , halogen, R6 and mixtures thereof; wherein R3 of -n-R3 is alkvl of 1 to 20 carbon atoms R4 of EMI4.3 is alkyl of 1 to 20 carbon atoms; R5 of is is selected from H, alkyl of 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of 1 to 20 carbon EMI5.1 wherein when R2 is OH, R1 has more than about 3 carbon atoms; and wherein when R2 is EMI5.2 and R1 and R4 comprise individually alkyls of less than 3 carbon atoms, R1R4. The embodiments of this general structure include: EMI5.3 wherein RÚ, XÚ, Xê, Y and Z are defined as above; EMI5.4 wherein R1, R3, X1, X2 Y and Z are defined as above; EMI5.5 wherein R11 R4 X1 X2 Y and Z are defined as above. The substituents R1, R4 and R6, all being alkyls of 1 to 20 carbon atoms, may additionally be either straight chain, branched chain, have some unsaturation (for example, if R1, R4 or R6 is derived from natural oils or fatty acids, e.g., oleic acid), and may be substituted at various positions on the carbon chain. Substituents of R1, R4 and R6 may include halogen (Cl-, Br-, I-), NO2, NR45+ (R5 defined as in the foregoing, and representing, e.g., NH4 and other quaternary ammonium compounds), 504, CO2, and OH. With respect to the ring substituents X1, X2, Y and Z, which are selected from H, SO3, CO2, NO2, NR45+, halogen, R6 and mixtures thereof (wherein R of NR5+ is 4 selected from H, alkyl of 1-24 carbon atoms, and mixtures thereof; and R6 is alkyl of 1 to 20 carbon atoms), any combination of these substituents may be present in the precursors of this invention. When the substituents are charged moieties, e.g. SO3-, appropriate counterpart ions (counterions) may be present. With respect to 503, CO2, C1 , Br-, and F , appropriate counterions may be chosen from H+, alkali metal salts (Na+, Li+, K+), although alkaline earth salts (calcium, magnesium, barium) or even ammonium salts may be possible. With respect to a quaternary ammonium substituent, i.e., NP4 , appropriate counterions can include halides, (CI-, Br-, I-), methosulfates, sulfates and nitrates. These aforementioned counterions may also be present with respect to the substituted R1, R4 and R6 groups, as appropriate. When compounds of (I), i.e., phenylene monoesters, are considered, it is preferred that RÚ comprise alkyl of 1 to 20, more preferably 1 to 15, and most preferably 1 to 11 carbon atoms. Particularly preferred are phenylene monoesters of about 6-11 carbon atoms in length, which appear to provide surface active peracids when combined with a hydrogen peroxide source in aqueous solution. As exemplified below, in EXPERIMENTAL, Example II, these particular compounds were found to be excellent in perhydrolysis, giving'good yields of the desired peracid, with surprisingly low levels of diacyl peroxide, which, as described in Chung it al, U.S. 4,412,934, may be problematic. Compounds of (II), i.e., phenylene esters with an ether substituent, -o-R5, wherein R5 is alkyl of 1 to 20, more preferably 1 to 10, and most preferably 1 to 6, carbon atoms, may be very reactive compounds. Especially preferred may be when R5 = CH3. As with the substituents R1, R4 and R6 R5 may be straight chain, branched, unsaturated or substituted. With compounds of (III), i.e., phenylene diesters, wherein R2 is EMI7.1 R1 and R4 are preferably 1 to 20, more preferably 1 to 15, and most preferably 1 to 11 carbon atoms. These particular compounds have the advantages of containing two potential sites for perhydrolysis and thus appear to greatly increase peracid yields over prior art precursors when the same amount of precursors, based on molar equivalents, is used. R1 may 4 1 equal P but unexpected salutary benefits appear when R and R4 are unequal, i.e., the compound is a mixed diester. In particular when R1 or R4 is less than 5 carbons, and the other is greater, it is believed that both hydrophobic and hydrophilic peracids are generated. Therefore, if used in aqueous media with a source of hydrogen peroxide (e.g., sodium perborate monohydrate), for example, as an all fabric bleach, two different oxidizing species appear to be present which can attach to different types of soils, i.e., hydrophilic soils such as tea and wine, and oily soils, such as sebum. The phenylene diesters of (III) include ortho, meta and pa ra-substituted phenylene diesters1 such as diacetate, dihexanoate, dioctanoate and mixed (i.e., wherein R1 91 R4) ester derivatives of resorcinol, hydroquinone and catechol, which are exemplified below: EMI8.1 Hydroquinone (1,4-benzenediol; 1,4-dihydroxybenzene; p-dihydroxybenzene) is a white crystalline compound which can be obtained by dry distillation of quinic acid or by reduction of quinone. EMI8.2 Resorcinol (1,3-benzenediol; 1,3-dihydroxybenzene; m-dihydroxybenzene) is a crystalline compound with a faint aromatic odor, and a sweet/bitter taste. It may be produced by the alkali fusion of galbanum and asafetida resins. EMI8.3 Catechol (1,2-benzenediol; l,2-dihydroxybenzene; o-dihydroxybenzene) is a crystalline compound with a phenolic odor and a sweet and bitter taste. It may be obtained by dried distillation of catechin which is found in the aqueous extract of catechu, which is an extract of an East Asian acacia plant. All three of these dihydroxybenzene starting materials are commercially available. The dihydroxybenzenes are weak acids with two dissociation constants. They are generally classified as antioxidant agents and are useful analytical reagents. Their structures, uses and chemistries are more thoroughly explored in Kirk-Othmer, Encyclopedia of Chemical Technology, 3rd Ed., vol 13, pages 39-69 (1981), which pages are incorporated herein by reference. The diesterified derivatives of these dihydroxybenzene compounds are generally produced by reacting them with an appropriate acid anhydride in the presence of a strong acid. The general procedures for making these precursors are set forth below in EXPERIMENTAL. Additionally, the preferred phenylene monoesters are depicted below in EXPERIMENTAL. It is believed that in situ peracid generation occurs when these novel precursors are combined with a source of hydrogen EMI9.1 <tb> peroxide <SEP> in <SEP> aqueous <SEP> solution <SEP> as <SEP> follows: <SEP> 0 <tb> <SEP> 0 <tb> Step <SEP> I <SEP> OOH <SEP> 1?! <tb> Step <SEP> + <SEP> R <SEP> COOH <SEP> + <SEP> 0-C-P4 <tb> <SEP> II <SEP> + <SEP> OH <SEP> R1II <SEP> JI <tb> <SEP> 0 <tb> <SEP> 0 <tb> <SEP> 0 <tb> <SEP> O¯ <tb> Step <SEP> II <SEP> X <SEP> + <SEP> OOg <SEP> > <SEP> R <SEP> P40COOH <SEP> + <SEP> X <tb> <SEP> 0-C-P <tb> <SEP> U <tb> <SEP> 0 <tb> wherein the phenylene diester precursors revert back to the appropriate dihydroxybenzene compound. While the foregoing is believed to occur, in fact, the mechanism behind peracid generation may occur simultaneously, or in rapid sequence, or a combination of these reactions. Whatever the mechanism, it was surprisingly discovered that when the novel precursors were combined with hydrogen peroxide in aqueous solution, high yields of peracid were produced, even at low temperatures such as those found in U.S. wash water temperatures. It was even move surprising to see these high yields given that the byproducts of reaction, dihydroxybenzenes, are noted antioxidants which one would expect to consume the peracids thus produced. Applicants have found these particular substituted phenylene diesters to be particularly effective in low temperature bleaching applications. It was surprising that, given the large number of carbons on the disclosed compositions, the reactivities thereof were suitable for low temperature bleaching applications. Large alkyl groups are hydrophobic, hence solubility or dispersibility in cold water was assumed to be problematic. While enhanced bleaching activity occurs when various solubilizing groups are added to these compositions, sufficient peroxyacid generation for -bleach applications has been observed even in their absence. Addtionally, applicants observed that with increasing chain lengths of the phenylene diester precursors, decreasing bleaching performance may be observed due to decreasing solubility or dispersibility. Therefore, solubility/dispersibility and hence performance can be improved by the addition of solubilizing groups such as 53, CO2, No43+. Placement of these solubilizing groups may have different effects on the precursor compositions. For example, if the solubilizing groups are placed on the aromatic ring or at or near the end of the alkyl groups of the esters, increased solubility may be observed. Placing the solubilizing groups next to the carbonyl carbon on the ester group or electron withdrawing substituents on the aromatic leaving group may increase the perhydrolysis rate. These theories are by way of explanation and not intended to thereby restrict the invention herein. Addition of the above described substituent groups can be accomplished by ways known to those skilled in the art. For example, -halogen groups may be added by typical halogenation reactions, in which a typical source of halogen is combined with the selected dihydroxybenzene starting material in the presence of a Lewis Acid. Nitration, on the other hand, occurs when the dihydroxybenzene is reacted with nitric acid in the presence of sulfuric acid. Sulfonation occurs when the dihydroxybenzene is reacted with concentrated sulfuric acid. On the other hand, amination will generally be produced by reacting a source of amino with the dihydroxybenzene in the presence of liquid ammonia. Further, as with typical benzene-derived compounds, acylation and alkylation can occur via Friedel-Crafts reactions. Especially preferred are solubilizing groups, such as sulfonate -(-SO3) or carboxylate (-CO2) groups. These appear to impart good solubility/dispersibility properties to the peracid precursors of this invention. Additionally, it is preferred that a counterpart ion (counterion) to the sulfonate or carbonate group be chosen from H+ or an alkali metal ion selected from sodium, potassium or lithium, although alkaline earth counterions and even ammonium counterions may be appropriate. The precursors can be incorporated into a liquid or solid matrix for use in liquid or solid detergent bleaches by dissolving into an appropriate solvent or surfactant or by dispef5!ne substrate material. Examples of appropriate solvents include acetone, non-nucleophilic alcohols, ethers or hydrocarbons. Other more water-dispersible or -miscible solvents may be considered. As an example of affixation to a substrate material, the precursors of the present invention could be incorporated onto a non-particulate substrate such as disclosed in published European Patent Application EP 98 129, whose disclosure is incorporated herein by reference. In a further embodiment of the phenylene diesters of this invention, it has been found that precursors containing mixed chain lengths, i.e., a shorter carbon chain length of at least one ester functionality, and a longer carbon length at the second ester functionality, provides extremely proficient bleaching. For example, it is believed that when one of the ester functionalities has an alkyl straight chain length of less than 5, e.g., wherein P1 or P4 is CH3, and the other alkyl groups chain length is greater than 5 carbon atoms, peroxyacids which are, respectively, hydrophilic and hydrophobic are generated. The believed advantage thereof is that particulate soils, e.g., clay soil, and hydrophilic stains, e.g., tea and wine, can be attacked with a hydrophilic peroxyacid bleach while oily soils, e.g., sebum, can be attacked with a hydrophobic peroxyacid bleach. Different pre-formed hydrophobic and hydrophilic peroxyacid bleaches were combined in published European Patent Application EP 68 547, whose disclosure is incorporated herein by reference. Pre-formed peracids appear, however, to have storage stability problems and may lose significant amounts of active oxygen (A.O) upon prolonged storage. EP 98 129, mentioned above, discloses in one embodiment, separate peracid precursors which are impregnated on a fabric substrate. Problematic to this approach are the added manufacturing steps to producing different peracid precursors and using slurrying, emulsifying or other techniques to bind the different precursors to the substrate. A particularly preferred combination of the present invention is when one ester is an acetate (e.g., R1 is CH3) and the other is an hexanoate, heptanoate, octanoate or nonanoate (e.g, R4 is -(CH2)4CH3 to -(CH2)7CH3). In a preferred embodiment, the total number of backbone carbons of R1 plus R4 should be in the range of 2-20, more preferably 5-20, most preferably 7-14. Additionally, it was surprisingiy found that while the positioning of the ester groups with respect to each other on the phenyl ring is significant, it is not critical. This was surprising since some references had suggested that activators which comprise a substituted phenyl ring must have the active substituent in para configuration with respect to other substituents, likely, it is assumed, to avoid steric hindrance. Under wash conditions and at temperatures below 70 C, it has been surprisingly found that any dihydroxybenzene, whether catechol, hydroquinone or resorcinol, can be used as perhydrolysis leaving groups, and that the resulting antioxidant does not appreciably or rapidly consume the oxidant formed, i.e., the peroxyacid(s). Resorcinol and catechol may be the preferred leaving groups because, of the byproducts of perhydrolysis of ortho, meta and para phenylene diesters, hydroquinone may be the most readily oxidizable. In the disclosure of Chung, et. al., U.S. 4,412,934, it is contended that the molar ratio of hydrogen peroxide to bleach activator must exceed 1.5 or else a competing reaction is favored wherein peracid generated reacts with the bleach activator itself to form diacy peroxide. In contrast to the Chung, et. al. bleach activator, the present invention has been surprisingly discovered ta form low levels of diacyl peroxide. This is further depicted below in EXPERIMENTAL, Examples II and IV. Although it is not -definitely understood why this phenomenon occurs, it appears that the phenylene diester precursors may hdve different surface active properties. And, because of two reactive sites, which provides two equivalents of peracid per equivalent of precursor, lower concentrations of precursor are needed. There also is no need for a hydrogen peroxide/precursor ratio of greater than 1.5, as mandated in the Chung, et. at. disclosure. Based on two reactive sites, i.e., the ester equivalents bf the phenylene diester precursors, a ratio of 1:1 hydrogen peroxide: ester is possible, although ratios greater than this are also within the invention. It is preferred that the molar ratio of hydrogen peroxide: ester be from about 1:20 to 20:1, more preferably- about 1:10 to 10:1, most preferably about 1:1 to 5:1. ijhile it is explained above that substituting solubilizing groups on the phenyl ring will improve the solubility and enhance the reactivity of these precursors, an alternate mode and preferred embodiment is to combine the precursors with a surfactant. Particularly effective surfactants appear to be nonionic surfactants. Preferred surfactants of use include linear ethoxylated alcohols, such as those sold by Shell Chemical Company under the brand name Neodol. Other suitable nonionic surfactants can include other linear ethoxylated alcohols with an average length of 6 to 16 carbon atoms and averaging about 2 to 20 moles of ethylene oxide per mole of alcohol; linear and branched, primary and secondary ethoxylated, propoxylated alcohols with an average length of about 6 to 16 carbon atoms and averaging 0-10 moles of ethylene oxide and about 1 to 10 moles of propylene oxide per mole of alcohol; linear and branched alkylphenoxy (polyethoxy) alcohols, otherwise known as ethoxylated alkylphenols, with an average chain length of 8 to 16 carbon atoms and averaging 1.5 to 30 moles of ethylene oxide per mole of alcohol; and mixtures thereof. Further suitable nonionic surfactants may include polyoxyethylene carboxylic acid esters, fatty acid glycerol esters, fatty acid and ethoxylated fatty acid alkanolamides, certain block copolymers of propylene oxide and ethylene oxide, and block polymers of propylene oxide and ethylene oxide with propoxylated ethylene diamine. Also included are such semi-polar nonionic surfactants like amine oxides, phosphine oxides, sulfoxides, and their ethoxylated derivatives. Anionic surfactants may also be suitable. Examples of such anionic surfactants may include the ammonium, substituted ammonium (e.g., mono-di-, and triethanolammonium), alkali metal and alkaline earth metal salts of C6-C20 fatty acids and rosin acids, linear and branched alkyl benzene sulfonates, alkyl sulfates, alkyl ether sulfates, alkane sulfonates, olefin sulfonates, hydroxyalkane sulfonates, fatty acid monoglyceride sulfates, alkyl glyceryl ether sulfates, acyl sarcosinates and acyl N-methyltaurides. Suitable cationic surfactants may include the quaternary ammonium compounds in which typically one of the groups linked to the nitrogen atom is a C12-C18 alkyl group and the other three groups are short chained alkyl groups which may bear inert substituents such as phenyl groups. Further, suitable amphoteric and zwitterionic surfactants which contain an anionic water-solubilizing group, a cationic group and a hydrophobic organic group may include amino carboxylic acids and their salts, amino dicarboxylic acids and their salts, alkylbetaines, alkyl aminopropylbetaines, sulfobetaines, alkyl imidazolinium derivatives, certain quaternary ammonium compounds, certain quaternary phosphonium compounds and certain tertiary sulfonium compounds. Other examples of potentially suitable zwitterionic surfactants can be found described in Jones, U.S. 4,005,029, at columns 11-15, which are incorporated herein by reference. Further examples of anionic, nonionic, cationic and amphoteric surfactants which may be suitable for use in this invention are depicted in Kirk-Othmer, Encyclopedia of Chemical Technology, Third Edition, Volume 22, pages 347-387, and McCutcheon's Detergents and Emulsifiers, North American Edition, 1983, which are incorporated herein by reference. As mentioned hereinabove, other common detergent adjuncts may be added if a bleach or detergent bleach product is desired. If, for example, a dry bleach composition is desired, the following ranges (weight %) appear practicable: 0.5-50.0% Hydrogen Peroxide Source 0.05-25.0t Precursor 1.0-50.0% Surfactant 1.0-50.0% Buffer 5.0-99.98 Filler, stabilizers, dyes, Fragrances, brighteners, etc. The hydrogen peroxide source may be selected from the alkali metal salts of percarbonate, perborate, persilicate and hydrogen peroxide adducts and hydrogen peroxide. Most preferred are sodium percarbonate, sodium perborate mono- and tetrahydrate, and hydrogen peroxide. Other per oxygen sources may be possible, such as monopersulfates and monoperphosphates. In liquid applications, liquid hydrogen peroxide solutions are preferred, but the precursor may need to be kept separate therefrom prior to combination in aqueous solution to prevent premature decomposition. The buffer may be selected from sodium carbonate, sodium bicarbonate, sodium borate, sodium silicate, phosphoric acid salts, and other alkali metal/alkaline earth metal salts known to those skilled in the art. Organic buffers, such as succinates, maleates and acetates may also be suitable for use. It appears preferable to have sufficient buffer to attain an alkaline pH, i.e., above at least about 7.0. The filler material, which, in a detergent bleach application, may actually constitute the major constituent, by weight, of the detergent bleach, is usually sodium sulfate. Sodium chloride is another potential filler. Dyes include anthraquinone and similar blue dyes. Pigments, such as ultramarine blue (UMB), may also be used, and can have a bluing effect by depositing on fabrics washed with a detergent bleach containing UMB. Monastral colorants are also possible for inclusion. Brighteners, such as stilbene, styrene and styrylnapthalene brighteners (fluorescent whitening agents), may be included. Fragrances used for esthetic purposes are commercially available from Norda, International Flavors and Fragrances and Givaudon. Stabilizers include hydrated salts, such as magnesium sulfate, and boric acid. In one of the preferred embodiments in which a monoester compound such as in (I) above is the precursor, a preferred bleach composition has the following ingredients: 15.5% Sodium perborate Tetrahydrate 11.98 Resorcinol Monooctanoate 7.08 Nonionic Surfactant 15.0% Sodium Carbonate 50.6% Sodium Sulfate 100.do The above composition is formulated to deliver, desirably, 14 parts per million total available oxygen (ppm A.O.), at a pH of about 10.5 In another one of the preferred embodiments, in which a mixed diester compound as in (III) above is the precursor, a preferred bleach composition has the following ingredients: : 15.5% Sodium Perborate Tetrahydrate 7.0% Resorcinol Octanoate Acetate 7.0% Nonionic Surfactant 15.0% Sodium Carbonate 55.5% Sodium Sulfate 100.08 The above composition is formulated to deliver, desirably, about 14 ppm A.O. at a pH of about 10.5. Other peroxygen sources, such as sodium perborate monohydrate or sodium percarbonate are suitable. If a more detergent-type product is desired, the amount of filler can be increased and the precursor halved or further decreased. The novel precursors of this invention are synthesized by the methods which are disclosed below. Additionally, performance results are shown below in the EXPERIMENTAL section. EXPERIMENTAL I. Synthesis i s of 1 Octanoyloxy-3-Hydroxy Benzene EMI19.1 Adapting the method of synthesis disclosed in D. Johnston, Preparation of Hydroquinone Monoacetate, Chemistry & Industry 24:1000 (1982) (which is incorporated herein by reference), it is expected that resorcinol may be combined with about an equimolar amount of dioctanoic acid anhydride, and ethyl acetate solvent, a non-nucleophilic solvent, in the presence of 4-dimethylaminopyridine, a catalyst, and a base, such as triethylamine, at room temperature, to produce the desired 1 octanoyloxy-3-hydroxy benzene (resorcinol monooctanoate). Therefore, the following procedure was performed. Resorcinol (2.75 g, 0.025 mole), 4-dimethylaminopyridine (0.3 g, 0.0025 mole), triethylamine (2.5 g, 0.025 mole) were dissolved in 50 ml of ethyl acetate in a 100 ml round bottom flask equipped with a magnetic stir bar. Dioctanoic acid anhydride (6.76 g, 0.025 mole) was added dropwise, via an addition funnel, to the stirred solution over a 100 minute time period. The resulting solution was stirred for an additional 30 minutes, at which time the solvent was removed via rotary vacuum evaporation. The remaining oil was dissolved in 200 ml of ethyl ether and extracted with a 200 ml portion of 3% HC1 to remove the 4-dimethylaminopyridine catalyst, and four 100 ml portions of 58 NaHCO3 were used to remove the octanoic acid byproduct. After drying the organic phase with 40 grams of Na2SO4, the ether was removed by rotary vacuum evaporation and the remaining oil was redissolved in 15 ml of chloroform. The sample was then chromatographed in a column on 200 grams of silica gel G with chloroform/petroleum ether (1:2 vol/vol ratio) and pure resorcinol monooctanoate (2.36 g) was collected. Yields of the desired monoester were typically about 40%(wt.). Surprisingly, unlike in the synthesis described in Johnston's report, the high yields of desired monoester, resorcinol monooctanoate, were not achieved. However, beneficially, symmetrical diesters, resorcinol dioctanoate, were co-produced in a slightly greater portion (about 50%(wt.)) and available for use in the present invention. In the foregoing synthesis, and in those depicted in III and IV, it is believed that any of the dihydroxybenzenes are suitable for use as starting materials. If non-nucleophilic solvents are required, as in base catalysis, acetone (dimethyl ketone), ethyl or methyl acetate, tetrachloromethane, dichloromethane, ethylene chloride, chloroform, and others appear appropriate to the synthesis. The catalyst, 4-dimethylaminopyridine, appears to promote transesterification by acting to form a reactive intermediate. Other suitable catalysts may include pyridine and other tertiary aliphatic and aromatic amines. The base, which may act to tie up any carboxylic acid moieties formed in the reaction, may include triethylamine, tetramethyl piperidine, NaHC03, Na2CO3, and suitable tertiary amines. In the selection of suitable bases, care must be taken to insure solubility of the ingredients in the reaction. Similarly, if acid catalysis is the chosen route of synthesis, concentrated sulfuric acid, hydrochloric acid, and methanesulfonic acid are among the catalysts of choice known to those skilled tn the art. II. Comparison of Diacyl Peroxide Formation In order to ascertain the amounts of diacyl peroxide formed when less than a 1.5: 1 H202: precursor ratio are used, applicants compared the levels of diacyl peroxide formed when two peracid precursors were separately combined with H202, namely, resorcinol monooctanoate (representing a mono ester functionality of one of the embodiments of the present invention, EMI21.1 and sodium octanoyloxy benzene sulfonate (NABS), EMI21.2 which is one of the activators shown in U.S. 4,412,934. The two precursors were subjected to the following conditions: H 202: 1.25 X 10 3M (a) precursor: 1.25 X 10 3d predissolved in surfactant) buffer: 0.02M NaHC03/NaOH pH: 10.5 temperature: 25 0C (b) all conditions in (a), but H202 at 2.5X 10 M. The results were: X202/Ester equiv. Diacyl Peroxide Content(M) Monooctanoate NABS (a) 1:1 0.3X10-4 2.OX10-4 (b) 2:1 0.3X10-4 1.0X10-4 The results show that at lower than 1.5:1 H202:precursor ratios, the inventive precursors will maintain low amounts of diacyl peroxide. The activators of U.S. 4,412,934, on the other hand, will form significantly higher levels of diacyl peroxide. Comparing the results, it should be noted that the activators of U.S. 4,412,934 produce several times more diacylperoxide as the precursors of the present invention. III. Synthesis of 1,3 Dihexanoyloxybenzene EMI22.1 In a reaction vessel, resorcinol is placed with an equimolar amount of hexanoic acid anhydride (from Aldrich Chemicals). Concentrated sulfuric acid (98%) is added to the solution and heated at 100 C for 3 hours. A crude reaction product was obtained from this acid catalysis containing the 1,3 dihexanoyloxybenzene (resorcinol dihexanoate) and hexanoic acid. The reaction mixture is diluted with diethyl ether and the hexanoic acid removed by extraction with 5% NaHCO3. The ether phase is dried under Na2SO4 and rotary evaporated to remove the solvent. For hydroquinone dihexanoate, the resulting solid is recrystallized with EtOH/H2O to give a pure solid (m.pt. 56-570C). For resorcinol dihexanoate, the liquid is distilled and the product fraction collected at 175-180/0.5mm Hg. Isolated yields are generally 90% for either synthesis. IV. Synthesis of 1 Octanoyloxy-3--acetoxy benzene EMI23.1 An acetoxylated resorcinol is obtained through commercial sources (from American Hoechst). It is placed in a reaction vessel with an equimolar amount of dioctanoic acid anhydride (from Aldrich Chemicals), in the presence of methanesulfonic acid to promote acid catalysis, and reacted at room temperature (21 C) for one hour. A 95% yield of the 1 octanoyloxy-3-acetoxy benzene (resorcinol acetate octanoate) and octanoic acid as a by-product results. The purpose of the next experiment was to see if a greater than 1.5 molar ratio of H202: precursor as contended by U.S. 4,412,934 was actually necessary for the precursors of this invention to give good yields of desired peracids V. Yield of 1 Octanoyloxy-3-Acetoxy Benzene a. The compound synthesized in IV (resorcinol acetate octanoate) was combined in aqueous solution with sufficient hydrogen peroxide to yield a hydrogen peroxide: precursor ratio (based on ester equivalents) of about 1.4:1. The reaction conditions were pH 10.5 (based on 0.02M NaHCO3), temperature 250C, and lug/1 liter of a nonionic surfactant, Neodol 25-12 (which is a linear ethoxylated alcohol with predominant chain length of 12-15 carbon atoms, averaging about 12 moles of ethylene oxide per mole of alcohol). The concentration of II (resorcinol acetate octanoate) was 4.375 X 10 M, H202 was about 1.225 X 10 M, to result in an H202: precursor (based on ester equivalents) ratio of about 1.4:1. Yields of about 75% peracid were obtained. Low levels of diacyl peroxide were detected consistent with the high peracid yield. b. Repeating the above experiment, with the compound of IV (resorcinol acetate octanoate) at 4 375 X 10 4H, but with 1.75 X 10 M H202, to result in a ratio of H202: precursor of about 2=1, the resulting yield was about 78%. The reason for the absence of substantial diacyl peroxide formation in a competing side reaction as pointed by U.S. 4,412,934 are presently unknown. It is speculated that there is a lack of interaction between the recently formed peracid and that portion of unreacted precursor. This theory is for purposes of explanation and not meant to restrict the scope of the invention. It is also believed that any acetyl octanoyl diacyl peroxide formed may be rapidly re-perhydrolyzed, i.e., converted back into peracid, without the need for a large excess of hydrogen peroxide. Further experiments appear to bear out the low diacyl peroxide formation in the inventive compositions. Performance tests for the inventive precursors have also been conducted. The precursors have been found to exhibit significant improvements in bleaching performance over a commercial dry perborate bleach. V. % Stain Removal of Crystal Violet Stained Cotton Swatches of 1, 3 Dihexanoyloxy Benzene Composition % Stain Removal H202+ resorcinol dihexanoatel/ Neodol 25-12 90.45+1.26 H202 + Neodol 25-12 76.77+1.24 H202 + resorcinol dihexanoatel 69.85+2.84 Neodol 25-12 80.45+1.05 Commercial Bleach (sodium, perborate, brighteners, builders) 73.45+2.39 H202 = 2.50 X 10 M Resorcinol dihexanoate = 6.25 X 10 pH 10.5, 0.02M carbonate buffer, 38 C 10 minutes wash time Average of 5 swatches in 200 ml wash water 1 1,3 Dihexanoyloxy Benzene VI. t Stain Removal of Crystal Violet/Cotton Swatches of 1 Octanoyloxy-3-Acetoxy BenzeneÚ Composition 8 Stain Removal Buffer only 29.7+5.7 H202 + Neodol 25-12 65.8+1.4 C2/Cg 1(7 ppm A.O. theoretical) 76.5+1.5 + H202+ Neodol 15-12 C2/Cg 1(10 ppm A.O. theoretical) 79.0+1.1 +H202+ Neodol 25-12 C2/Cg 1(14 ppm A.O. theoretical) 82.0+0.4 +H202+ Neodol 25-12 Peracetic acid (7 ppm A.O.) 50.4+3.0 Peroctanoic acid (7 ppm A.O.) 83.8+1.9 H 202= 1.75x10 M pH 10.5 0.02M carbonate buffer 220C 10 minutes wash time Average of 5 swatches in 200 ml wash water 1 Resorcinol Acetate Octanoate The foregoing description and embodiments of the invention have been presented for purposes of illustration and not intended to restrict the scope of the invention. Other non-limiting embodiments of the invention are possible. For example, standard bleaching and detergent adjuncts may be added to the compositions disclosed. Exemplary of such adjuncts are builders (sodium carbonate, sodium tripolyphosphate, etc.), fillers (e.g., sodium sulfate), brighteners, enzymes (e.g., alkaline proteases), defoaming agents, and the like known to those skilled in the art. Additionally, further esterification of the phenylene diesters may be possible, for example, resulting in tri- and quaternary-, substituted phenylene precursors. The claims hereto further Ilustrate the invention.

Claims: CLAIMS: 1. A compound of the general structure: EMI28.1 wherein RÚ is alkvl of about 1 to 20 carbon atoms. R2 is OH, -o-R3, or EMI28.2 1 2 and X , X , Y and Z are individually selected from H, 503, CO2, NO2, NR45+, halogen, R6 and mixtures thereof; wherein R3 of -o-R3 is alkvl of about 1 to 20 carbon atoms; R4 of EMI28.3 is alkyl of about 1 to 20 carbon atoms; R5 of NR45+ is selected from H, alkyl of about 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of about 1 to 20 carbon atoms; wherein when R2 is OH, R1 has more than about 3 carbon atoms; and when Rê is EMI28.4 and R1 and P4 comprise individually alkyls of less than about 3 carbon atoms, RÚ # R4. 2. The compound of claim 1 wherein R1 is a straight chain alkyl of about 1 to 11 carbon atoms and R2 is OH. 3. The compound of claim 1 wherein Pl is a straight chain alkyl of about 1 to 11 carbon atoms and R2 is EMI28.5 wherein R4 is a straight chain alkyl of about 1 to 11 carbon atoms, and when R1 and R4 individually comprise alkyls of less than about 1 4 3 carbon atoms, RÚ # R4. 4. The compoundof claim 3 wherein R1 is less than 5 carbon atoms in length and R4 is greater than 5 carbons in length. 5. The compound of claim 2 wherein said compound has the structure EMI29.1 R1 being a straight chain alkyl of about 4 to 11 carbon atoms, and R, R2 being OH. 6. The compound of claim 2 wherein at least one of XÚ, Xê, Y and Z is halogen selected from the goup consisting essentially of C1 , F , Br and I , 7. The compound of claim 2 or claim 3 wherein at least one of X1, X2, Y and Z are SO3 with a counterpart ion which is H or an alkali metal cation selected from sodium, potassium or lithium. 8. The compound of claim 3 wherein said compound has the structure EMI30.1 wherein Rê is EMI30.2 and R1 and R4 individually comprise straight chain alkyls of about 1 to 11 carbon atoms and when RÚ and R4 individually comprise alkyls or less than about 3 carbon atoms, R1#R4. 9. The compound of claim 4 or claim 7 wherein and R2 are para in relationship to each other. EMI30.3 10. The compound of claim 4 or claim 7 wherein EMI30.4 and R2 are ortho in relationship to each other. 11. The compound of claim 4 or claim 7 wherein and R2 are meta in relationship to each other. EMI30.5 12. A bleaching composition comprising: (a) a source of hydrogen peroxide; and (b) a bleach effective amount of a peracid precursor which is a compound according to any one of claims 1 to 11, or any other compound of the general structure: EMI31.1 wherein R1 is alkyl of 1 to 20 carbon atoms; R2 is OH, -o-R3, or EMI31.2 and X1, X2, Y and Z are individually selected from H, SO3, CO2-, NO2, NR45+, halogen, R6 and mixtures thereof; wherein R3 of -O-R is alkYl of about 1 tn 20 carbon atoms; R4 of EMI31.3 is alkyl of about 1 to 20 carbon atoms; R of NR45 is selected from H, alkyl of about 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of about 1 to 20 carbon atoms. 13. The composition of claim 12 further comprising (c) sufficient quantities of buffer to yield an alkaline pH when the composition is placed in aqueous solution. 14. The composition of any one of claims 12 to 13 further comprising (d) a surfactant which will not react with the precursor. 15. The composition of claim 14 wherein the surfactant is selected from the group consisting essentially of anionic, nonionic, zwitterionic, cationic, amphoteric surfactants and mixtures thereof. 16. The composition of claim 15 wherein the surfactant is a nionic surfactant. 17. The composition of any one of claims 12 to 16 wherein the hydrogen peroxide source is selected from the alkali metal salts of percarbonate, perborate, persilicate, hydrogen peroxide adducts and hydrogen peroxide. 18. The composition of claim 17 wherein the hydrogen peroxide source is selected from sodium perborate monohydrate or tetrahydrate, sodium percarbonate and hydrogen peroxide. 19. The composition of claim 17 or claim 18 wherein the ratio of hydrogen peroxide yielded by the hydrogen peroxide source to the precursor is greater than about 1:1 of hydrogen peroxide to ester equivalent. 20. The composition of claim 12 wherein in at least one of the ester substituents EMI33.1 and EMI33.2 or alkyl substituent R6, R1, R4 or R6 is substituted alkyl is of 1 to 20 carbon atoms. 21. The composition of claim 20 wherein at least one of RÚ, R4 or R6 is substituted at the carbon adjacent the carbonyl group of the ester groups. 22. A method of producing a bleaching composition comprising combining: (a) a source of hydrogen peroxide; and (b) a bleach effective amount of a peracid precursor which is a compound according to any one of claims 1 to 11 or any other compound of the general structure: EMI33.3 wherein R1 is alkyl of 1 to 20 carbon atoms; R2 is OH, -0-P3, or EMI33.4 and X11 X2, Y and Z are individually selected from H, SO3, CO21 NO2, NR45+, halogen, R6 and mixtures thereof; wherein R3 of EMI34.1 alkvl of about 1 to 20 carbon atoms; R4 of is alkyl of about 1 to 20 carbon atoms; R5 of NR45+ is selected from H, alkyl of about 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of about 1 to 20 carbon atoms. 23. A method for synthesizing the compound EMI34.2 wherein R1 is alkvl of about 1 to 20 carbon atoms; Rê is OH, O-R or EMI34.3 and X1, X2, Y and Z are individually selected from H, SO3-, CO2-, NO2, NP+, halogen, R6 and mixtures thereof; wherein R of EMI34.4 alkyl of about 1 to 20 carbon atoms; R4 of is alkyl of about 1 to 20 carbon atoms; R5 of NR45+ is selected from H, alkyl of about 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of about I to 20 carbon atoms. wherein when R2 is OH, R1 has more than about 3 carbon atoms; and wherein when R2 is EMI34.5 and P1 and P4 comprise individually alkyls of less than about 3 carbon atoms, R1 R4, the method comprising: reacting a dihydroxybenzene selected from the group consisting essentially of hydroquinone, resorcinol and catechol with an approximately equimolar amount of C3 20 carboxylic acid anhydride. 24. The method of claim 23 wherein said reacting step includes a base - catalyzed reaction containing a solubilizing amount of a non-nucleophilic solvent. 25. The method of claim 24 wherein the base in said base - catalyzed reaction is triethylamine. 26. The method of claim 24 wherein said reacting step includes a catalyst suitable to transfer an ester moiety. 27. The method of claim 26 wherein said catalyst is 4-dimethyl-aminopyridine. 28. The method of claim 23 wherein said reacting step includes an acid-catalyzed reaction. 29. The method of claim 28, wherein the acid in said acid-catalyzed reaction is methanesulfonic acid or concentrated sulfuric acid. 30. The method of claim 29 further comprising the step of: heating and stirring until the reaction is essentially completed. 31, The-method of any one of claims 23 to 30 wherein said dihydroxybenzene is monesterified. 32, A method of removing soils from fabrics comprising contacting said fabrics with a bleaching composition which comprises: (a) a source of hydrogen peroxide; and (b) a bleach effective amount of a peracid precursor which is a compound according to any one of claims 1 to ll,or any other compound of the general structure EMI36.1 wherein R1 im alkvl of 1 to 20 carbon atoms: R is OH, -O-R , or EMI36.2 and X11 X2, Y and Z are individually selected from H, SO3, CO2, t4 2 NR45+, halogen, R6 and mixtures thereof; wherein R3 of -0-R3 is alkyl of 1 to 20 carbon atoms; R4 of EMI36.3 is alkyl of 1 to 20 carbon atoms; R5 of NR4 is selected from H, alkyl of 1 to 24 carbon atoms and mixtures thereof; and R6 is alkyl of 1 to 20 carbon atoms.

Inventors: FONG, RONALD AUGUSTUS, KONG, STEPHEN BRADFORD
Applicants: THE CLOROX COMPANY
Application year: 1985
Main classification: C07C69
IPC codes: C11D3