HEAT-SENSITIVE RECORDING MATERIALS

Abstract: This invention provides a heat-sensitive recording mate­ rial comprising a substrate and a heat-sensitive recording layer which is formed over the substrate and which contains a diazonium salt, a coupler and at least one of heat-fusible basic amidine and diamidine compounds. The heat-sensitive recording material is especially excellent in storage stability.

Description: This invention relates to heat-sensitive recording materials and more particularly to fixable heat-sensitive recording materials. Heat-sensitive recording materials are well known which are adapted to produce record images by thermally contacting a colorless basic dye with a color developing material to utilize color-forming reaction occurring on contact of the color developing material with the dye. These conventional heat-sensitive recording materials are designed to produce record images by being heated and therefore have the following drawback. Even after record images have been formed by application of heat, color-forming reaction still takes place when they are inadvertently heated. As a result, the record images will become obscure or illegible owing to the coloration of the background portion thus heated. For this reason, the heat-sensitive recording materials of this type are unfit for use in recording important information to be stored. In recent years, research is under way to develop fixable heat-sensitive recording materials of the diazo type utilizing color-forming reaction between a diazonium salt and a coupler. Generally heat-sensitive recording materials of the diazo type include a recording layer formed on a substrate and having dispersed therein particles of a diazonium salt, a coupler and a color developing auxiliary capable of producing a base by being heated. On heating the recording layer of this type of heat-sensitive recording material, the color developing auxiliary produces a base which causes color-forming reaction (diazo coupling reaction) of the diazonium salt with the coupler to give record images. Thereafter the entire surface of the recording layer is irradiated with ultraviolet rays to decompose the unreacted diazonium salt in the unrecorded portion of the recording layer. The decomposition of the unreacted diazonium salt eliminates the possibility of color-forming reaction occurring on application of heat, whereby the record images are fixed. Known color developing auxiliaries capable of producing a base when heated include substances producing a base on thermal decomposition such as organic or inorganic ammonium salts, urea and the like. However, since these substances gradually decompose even at ambient temperature, diazo coupling reaction between the diazonium salt and the coupler is caused during the storage of the recording material (this reaction will be hereinafter referred to as "precoupling"), thereby giving rise to undesired coloration (fogging) of the recording layer. In the US-A-3,389,995 a two-component diazotype photoprinting material and a sensitizing composition for its preparation are described, comprising a surface having thereon a light-sensitive layer containing an azo coupling component, a light-sensitive diazonium compound, an acid stabilizer and at least one amidine compound selected from the group consisting of acetamidine, propionamidine, butyramidine, dicyandiamidine, guanyl thiourea and salts thereof. The object of this patent is to provide heat developable light-sensitive diazotype material containing an alkali generating substance the material being stable for extended periods of storage and has a much smaller tendency to degrade the paper base. It has been found, however, that this known photoprinting material does not display a satisfactory color density of the record image and an acceptable background color density at the same time. It has been also proposed to use, as such color developing auxiliary, a substance capable of producing a basic atmosphere by being thermally fused, such as guanidine derivatives and aliphatic amines, e.g., stearyl amine. The use of these substances, how ever, results also in occurence of precoupling during storage especially under humid conditions and consequently in coloration (fogging) of the recoding layer. It is an object of the present invention to provide heat-sensitive recording materials of the diazo type which can exhibit excellent storage stability over a prolonged period of time without causing precoupling. It is another object of the present invention to provide heat-sensitive recording materials of the diazo type which have a sensitivity sufficient to form sharp color and which can form record images of satisfactory color density. These objects and other features of the present invention will become apparent from the following description. The present invention provides heat-sensitive recording materials comprising a substrate and a heat-sensitive recording layer which is formed over the substrate and which contains a diazonium salt, a coupler and at least one of heat-fusible basic compounds represented by the formulae wherein R'₁ and R'₂ are each phenyl, naphthyl, phenyl-C₁-C₄ alkyl or naphthyl-C₁-C₄ alkyl, each optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen, and R'₃ and R'₄ are each hydrogen, C₅-C₆ cycloalkyl, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen; R₁, R₂, R₃, R₅, R₆ and R₇ are the same or different and are each hydrogen; cyclic alkyl; aryl optionally substituted with alkyl, alkoxy, aryloxy, nitro or halogen; aralkyl optionally substituted with alkyl, alkoxy, aryloxy, nitro or halogen; or alkyl optionally substituted with alkoxy, aryloxy or halogen, and R is alkylene, phenylene, naphthylene or a group represented by the formula wherein X is alkylene, SO₂, S, O, NH or a single bond. By the use of at least one of the foregoing heat-fusible basic compound of the formula (Ia) or (Ib) serving as a color developing auxiliary, the heat-sensitive recording materials of the present invention can exhibit outstanding storage stability over a prolonged period of time without causing precoupling and without having the recording layer colored during storage even under humid conditions. The heat-sensitive recording materials of the present invention have a further advantage of being free from undesired coloration of the recording layer which otherwise would take place immediately after production of the recording material. Moreover, the heat-sensitive recording materials of the present invention can form color of high density with satisfactory sensitivity and therefore can produce sharp record images. It is essential in the present invention to use at least one of the heat-fusible basic compounds represented by the formula (Ia) or (Ib). Of the groups represented by R₁ to R₇ in the compounds of the formula (Ib), preferred cyclic alkyl groups are C₅-C₆ cycloalkyl such as cyclopentyl, cyclohexyl and the like; preferred aryl groups are phenyl, naphthyl and the like; preferred aralkyl groups are phenyl-C₁-C₄ alkyl such as benzyl, phenylethyl, phenylpropyl and phenylbutyl, and naphthyl-C₁-C₄ alkyl such as naphthylmethyl, naphthylethyl, naphthylpropyl and naphthylbutyl; and preferred alkyl groups are branched-chain or straight-chain C₁-C₁₈ alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, t-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tridecyl, tetradecyl, pentadecyl, heptadecyl and octadecyl. Suitable substituents which these aryl, aralkyl and alkyl groups may have are C₁-C₄ alkyl (for aryl and aralkyl) such as methyl, ethyl, propyl, isopropyl and butyl; C₁-C₄ alkoxy such as methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy and t-butoxy; phenyloxy; nitro (for aryl and aralkyl); halogen such as fluorine, chlorine and bromine; and the like. Preferable examples of the alkylene groups represented by R in the formula (Ib) are branched-chain or straight-chain C₁-C₁₈ alkylene groups such as methylene, dimethylene, trimethylene, hexamethylene, decamethylene, dodecamethylene, octadecamethylene, 2-methyl-1,3-trimethylene, 2-ethyl-1,4-tetramethylene, 2-methyl-1,12-dodecamethylene, and the like. Suitable alkylene groups represented by X in the group represented by R in the formula (Ib)are C₁-C₁₈ alkylene groups such as those exemplified above. Preferred groups represented by R are C₁-C₁₈ alkylene and phenylene. Special embodiments exemplified above of C₅-C₆ cycloalkyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl, C₁-C₁₈ alkyl, C₁-C₄ alkyl- and C₁-C₄ alkoxy-substituents of certain aryl and aralkyl groups, C₁-C₄ alkoxy and halogen are also examples for R'₁' R'₂, R'₃ and R'₄, respectively. Also more preferable are the compounds of the formula (Ib) wherein R₁, R₂, R₅ and R₆ are the aromatic ring groups exemplified above, and R₃ and R₇ are each hydrogen, C₅-C₆ cycloalkyl, phenyl, naphthyl, phenyl- C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen, and R is C₁-C₁₈ alkylene or phenylene. Particularly, the most preferable of the compounds of the formula (Ia) are amidine compounds wherein R'₁ and R'₂ are phenyl groups optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, nitro or halogen, R'₃ is hydrogen and R'₄ is hydrogen, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁- C₄ alkoxy, nitro or halogen on the aromatic ring and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen. The most preferable of the compounds of the formula (Ib) are diamidine compounds wherein R₁, R₂, R₅ and R₆ are phenyl groups optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, nitro or halogen, R₃ and R₇ are each hydrogen and R is C₁-C₁₈ alkylene. These most preferable compounds give heat-sensitive recording materials especially outstanding in storage stability. The amidine compounds and diamidine compounds of the formula (Ia) or (lb) can be synthesized by conventional processes, e.g., process disclosed by N.S. Drozdow and A.F. Bekhli, J.Gen.Chem. (U.S.S.R.), 14 (1944) 472-479 and A.C. Hontz, E.C. Wagner, Org. Synth., IV, 383 (1963) or a similar process. Given below are specific examples of the heat-fusible basic compounds of the formula (Ia) or (Ib) used in the present invention to which, however, useful compounds are not limited: N,N'-diphenylformamidine (m.p. 139°C), N,N'-diphenyl-N'-methylformamidine (m.p. 152°C), N,N'-bis(o-chlorophenyl)formamidine (m.p. 143°C), N-(o-chlorophenyl)-N'-phenylformamidine (m.p. 113°C), N,N'-bis(m-chlorophenyl)formamidine (m.p. 118°C), N,N'-bis(p-chlorophenyl)formamidine (m.p. 184°C), N-(o-chlorophenyl)-N'-(p-chlorophenyl)formamidine (m.p. 155°C), N,N'-di-o-tolylformamidine (m.p. 150°C), N,N'-di-m-tolylformamidine (m.p. 124°C) N,N'-di-p-tolylformamidine (m.p. 143°C), N,N'-diphenylacetamidine (m.p. 133°C), N,N'-diphenyl-2-phenoxyacetamidine (m.p. 192°C), N-(o-nitrophenyl)-N'-phenylacetamidine (m.p. 108°C), N-(m-nitrophenyl)-N'-phenylacetamidine (m.p. 118°C), N-o-tolyl-N'-p-tolylacetamidine (m.p. 143°C), N,N'-bis(p-bromophenyl)acetamidine (m.p. 129°C), N,N'-diphenylbenzamidine (m.p. 147°C), N,N',N'-triphenylbenzamidine (m.p. 170°C), N,N'-diphenyl-p-chlorobenzamidine (m.p. 148°C), N,N'-diphenyl-N'-methyl-o-nitro-benzamidine (m.p. 141°C), N-phenyl-N'-ethyl-N'-(o-chlorophenyl)benzamidine (m.p. 123°C), N,N'-diphenyl-N'-(o-chlorophenyl)benzamidine (m.p. 171°C), N,N'-bis(o-chlorophenyl)-N'-phenylbenzamidine (m.p. 142°C), N,N'-diphenyl-N'-(p-chlorophenyl)benzamidine (m.p. 150°C), N,N'-bis(p-chlorophenyl)benzamidine (m.p. 143°C) N,N'-bis(p-chlorophenyl)-N'-methylbenzamidine (m.p. 153°C), N,N'-bis(p-chlorophenyl)-N'-phenylbenzamidine (m.p. 132°C), N,N',N'-tris(p-chlorophenyl)benzamidine (m.p. 147°C), N,N'-bis(m-nitrophenyl)benzamidine (m.p. 147°C), N-(p-nitrophenyl)-N'-(p-chlorophenyl)benzamidine (m.p. 174°C), N-(p-chlorophenyl)-N'-p-tolylbenzamidine (m.p. 134°C), N-(p-nitrophenyl)-N'-p-tolylbenzamidine (m.p. 159°C), N-phenyl-N',N'-di-p-tolylbenzamidine (m.p. 149°C), N,N'-di-p-tolylbenzamidine (m.p. 132°C) N,N'-di-p-tolyl-N'-phenylbenzamidine (m.p. 133°C), N,N'-diphenylbutyramidine (m.p. 104°C), N,N'-diphenylpalmitamidine (m.p. 86°C), N,N'-diphenyl-p-anisamidine (m.p. 134°C), N,N'-diphenyl-3-phenylpropionamidine (m.p. 109°C) N,N'-diphenyl-2-(1-naphthyl)acetamidine (m.p. 132°C), N,N'-diphenyl-p-toluamidine (m.p. 170°C), N,N'-bis(m-ethylphenyl)benzamidine, N,N'-bis(p-n-propylphenyl)benzamidine, N,N'-bis(p-methoxyphenyl )benzamidine, N,N'-bis(p-ethoxyphenyl)benzamidine, N,N'-diphenyl-p-nitrobenzamidine, N,N'-diphenyl-β-naphthamidine, N,N'-diphenyl-2-(p-chlorophenyl)acetamidine, N,N'-diphenyl-3-methoxypropionamidine, N,N',N",N"'-tetraphenyl-terephthalamidine (m.p. 233°C), N,N"-dicyclohexyl-decanediamidine (m.p. 143°6), N,N',N",N"'-tetraphenyl-hexanediamidine (m.p. 131°C), N,N',N",N"'-tetraphenyl-heptanediamidine (m.p. 141°C), N,N',N",N"'-tetraphenyl-decanediamidine (m.p. 143°C), N,N',N",N"'-tetraphenyldodecanediamidine (m.p. 164°C), N,N',N",N"'-tetrakis(p-tolyl)decanediamidine (m.p. 148°C), N,N',N",N"'-tetrakis(p-chlorophenyl)octadecanediamidine, N,N',N",N"'-tetrakis(p-methoxyphenyl)octadecanediamidine, N,N',N",N"'-tetrakis(p-nitrophenyl)octadecanediamidine. p,p'-sulfonylbis(N,N'-diphenylbenzamidine), and p,p'-thiobis(N,N'-diphenylbenzamidine). The heat-fusible basic compounds of the formula (Ia) or (Ib) can be singly used or at least two of them are usable in admixture. The compound of the formula (Ia) or (Ib) is used in an amount effective for supplying a sufficient amount of a base on fusion for causing the diazonium salt to react with the coupler to form an azo dye. The amount of the compound of the formula (Ia) or (Ib) used can be suitably decided depending on the selection of the compounds (Ia) or (Ib), the kinds and amounts of the diazonium salt and coupler, etc. but generally ranges preferably from about 1 to about 30 parts by weight, more preferably about 1 to about 15 parts by weight, per part by weight of the diazonium salt. The diazonium salts which can be used in the present invention are those capable of producing an azo dye by reacting with the coupler in a basic atmosphere and include a wide range of those conventionally used in the art. Examples of useful diazonium salts are tetraphenylborate, tetrafluoroborate, hexafluorophosphate and hexafluoroantimonate of p-N,N-dimethylaminobenzenediazonium, p-N,N-diethylaminobenzenediazonium, 4-morpholino-2,5-dibutoxybenzenediazonium, 4-(4-methoxy)-benzoylamino-2,5-diethoxybenzenediazonium, 4-morpholinobenzenediazonium, 4-pyrrolidino-3-methylbenezenediazonium, p-N-ethyl-N-hydroxyethylanilinediazonium, 4-benzamide-2,5-diethoxybenzenediazonium, 2-N,N-diethyl-m-toluidinediazonium, 6-morpholino-m-to-luidinediazonium and the like, and double salts of chlorides of these diazonium cations and zinc chloride, etc. These diazomium salts can be singly used or at least two of them are usable in admixture. The kinds of the coupler used are not limited so far as the coupler can produce an azo dye by coupling with the diazonium salt. Useful couplers include a wide variety of those conventionally used in the art. Specific examples of couplers are resorcinol, catechol, phloroglucin, α-naphtol, 1,5-di-hydroxynaphthalene, 2,5-dimethyl-4-morpholinomethylphenol, sodium 1-hydroxynaphthalene-4-sulfonate, N-(3-morpholinopropyl)-3-hydroxy-2-naphthamide, 2-hydroxy-3-(β-hydroxyethylamidocarbonyl)naphthalene, 2-hydroxynaphthalene-3-carbonyldiethanolamine, disodium 2-hydroxynaphthalene-3,6-disulfonate, acetoacetanilide, 3-methyl-5-pyrazolone, 1-phenyl-3-methyl-5-pyrazolone, 1-hydroxy-2-naphthoic acid anilide, N-(β-naphthyl)-2-hydroxy-3-naphthamide, N-(2-hydroxyethyl)-2-hydroxy-3-naphthamide, 2-hydroxy-3-naphthoic acid anilide, 2-hydroxy-3-naphthoic acid m-nitroanilide, 2-hydroxy-3-naphthoic acid p-chloroanilide, 2-hydroxy-3-naphthoic acid o-ethoxyanilide, 2-hydroxy-3-naphthoic acid 2,5-dimethoxyanilide, 4,4'-di-o-acetoacetotoluidide, etc. The use of at least one of these compounds enables formation of record images having the desired color. The proportions of the diazonium salt and the coupler used in the present invention can be adequately decided depending on their kinds. Generally about 0.1 to about 10 parts by weight of the coupler is used per part by weight of the diazonium salt. According to the present invention, the substrate is coated with a heat-sensitive recording layer containing at least one species each of the diazonium salts, couplers and the specific heat-fusible basic compounds exemplified above. To form the recording layer, a coating composition comprising these components is prepared and applied to the substrate in one layer. Alternatively, one or two of these components and the rest thereof are each made into coating compositions, and the coating compositions are applied to the substrate in superposed layers, thereby providing the desired recording layer. In formulating the coating composition, the diazonium salt coupler and heat-fusible basic compound of the formula (Ia) (Ib) are dispersed in water separately or at the same time. These components may also be separately or conjointly dispersed or dissolved in an organic solvent to prepare a coating composition, so far as color-forming reaction is not caused during preparation and application of the coating composition. The dispersing operation is performed with use of a stirring or pulverizing device such as a ball mill, attritor, sand mill and the like. Examples of the organic solvent are ethanol, benzene, toluene, n-hexane, ethyl acetate, etc. The coating composition generally includes as a binder a water-soluble or water-insoluble adhesive such as starches, casein, gum arabic, polyvinyl alcohol, polyvinyl acetate emulsion, SBR latex, polystyrene, polyvinyl chloride, polyvinyl acetate, vinyl chloride/vinyl acetate copolymer and the like in an amount of about 5 to about 30 % by weight, preferably about 10 to about 25 % by weight, based on the total weight of the solids in the recording layer. When required, additives can be incorporated in the coating composition. Examples of suitable additives are a preservability-improving agent such as sodium naphthalenesulfonate, disodium naphthalenedisulfonate, sulfosalicylic acid, magnesium sulfate and zinc chloride; an antioxidant such as thiourea and diphenylthiourea; a stabilizer such as citric acid, malic acid, tartaric acid, phosphoric acid and saponin; a pigment such as silica, clay, barium sulfate, titanium oxide and calcium carbonate; an agent for reducing the melting temperature of the recording layer such as animal or vegetable wax, petroleum wax, polyhydric alcohol esters of higher fatty acids, higher fatty acid amides, tertiary aromatic amines, condensation products of higher fatty acids and amines. synthetic paraffin, chlorinated paraffin, alkyl or aryl esters of naphthoic acids; etc. The coating composition thus prepared is applied to a substrate of paper, plastics film, synthetic paper, metal film or the like. The coating methods which can be employed in this invention are not particularly limited and include those conventionally practiced using a coating device such as an air knife coater, roll coater, blade coater and short-dwell coater. The coating composition is applied in an amount of about 3 to about 10 g/m² based on the dry weight and the coating is dried. The heat-sensitive recording materials of the present invention thus prepared can exhibit outstanding storage stability over a prolonged period of time free of precoupling during storage which would occur in conventional heat-sensitive recording materials of the diazo type. In the same manner as with the conventional heat-sensitive recording materials, record images are produced on the heat-sensitive recording material of the invention with a thermal pen or a thermal head. Then the entire surface of the recording layer is irradiated with ultraviolet rays using a fluorescent lamp or mercury lamp to decompose the unreacted diazonium salt in the unrecorded portion of the recording layer, whereby the record images are fixed. The present invention will be described below in more detail with reference to the following Examples and Comparison Examples in which the parts and percentages are all by weight unless otherwise specified. The above components were dispersed by a ball mill for 48 hours to prepare a mixture A. The above components were dispersed by a ball mill for 48 hours to prepare a mixture B. The mixture B thus obtained was applied by a Mayer bar to wood-free paper weighing 49 g/m² in an amount of 4 g/m² based on dry weight and the coated paper was dried. The mixture A was applied in the same manner to the coating in an amount of 4 g/m² based on dry weight and the paper thus coated was dried to produce a heat-sensitive recording material. The above components were dispersed by a ball mill for 48 hours to prepare a mixture A. The above components were dispersed by a ball mill for 48 hours to prepare a mixture B. A heat-sensitive recording material was prepared by repeating the same procedure as in Example 1 except that the mixtures A and B thus prepared were used. The above components were dispersed by a ball mill for 48 hours to prepare a mixture A. The above components were dispersed by a ball mill for 48 hours to prepare a mixture B. A heat-sensitive recording material was prepared by repeating the same procedure as in Example 1 except that the mixtures A and B thus prepared were used. The above components were dispersed by a ball mill for 48 hours to prepare a mixture A. (2) Preparation of mixture B A miture B was prepared in the same manner as in Example 1. The mixture A thus obtained was applied by a Mayer bar to wood-free paper weighing 49 g/m² in an amount of 3 g/m² based on dry weight and the coated paper was dried. The mixture B was applied in the same manner to the coating in an amount of 4 g/m² based on dry weight and the paper thus coated was dried to produce a heat-sensitive recording material. Examples 5 to 7 Three kinds of heat-sensitive recording materials were prepared in the same manner as in Example 1 except that the following compounds were used in place of the N,N'-diphenylbenzamidine employed for preparing the mixture B. Examples 8 and 9 Two kinds of heat-sensitive recording materials were prepared in the same manner as in Example 3 except that N-(o-nitrophenyl)-N'-phenylacetamidine (Example 8) and N,N'-diphenylbutyramidine (Example 9) were used in place of the N-(o-chlorophenyl)-N'-phenylformamidine employed for preparing the mixture B. Example 10 A dispersion C was prepared using a mixture A produced in the same manner as in Example 1 and a mixture B produced by using N,N'-bis(p-chlorophenyl) benzamidine in place of the N,N'-diphenylbenzamidine employed in Example 1 in a mixture A/mixture B ratio of 3 : 1. The dispersion C was applied by a Mayer bar to wood-free paper weighing 49 g/m² in an amount of 7 g/m² by dry weight and the coated paper was dried to produce a heat-sensitive recording material. Examples 11 to 13 Three kinds of heat-sensitive recording materials were prepared in the same manner as in Example 10 except that N,N'-diphenyl-p-chlorobenzamidine (Example 11), N,N'-di-p-tolylbenzamidine (Example 12) and N,N'-diphenyl-p-toluamidine (Example 13) were used in place of the N,N'-bis(p-chlorophenyl)benzamidine employed for preparing the mixture B. Example 14 A heat-sensitive recording material was prepared in the same manner as in Example 1 except that N,N',N",N"'-tetraphenyldecanediamidine was used in place of the N,N'-diphenylbenzamidine employed for preparing the mixture B. Example 15 A heat-sensitive recording material was prepared in the same manner as in Example 2 except that N,N',N",N"'-tetraphenylterephthalamidine was used in place of the N,N',N'-triphenylbenzamidine employed for preparing the mixture B. Example 16 A heat-sensitive recording material was prepared in the same manner as in Example 3 except that N,N"-dicyclohexyldecanediamidine was used in place of the N-(o-chlorophenyl)-N'-phenylformamidine employed for preparing the mixture B. Example 17 A heat-sensitive recording material was prepared in the same manner as in Example 4 except that a mixture B produced in the same manner as in Example 14 was used. Example 18 A heat-sensitive recording material was prepared in the same manner as in Example 10 except that N,N',N",N'"-tetrakis(p-chlorophenyl)octadecanediamidine was used in place of the N,N'-bis(p-chlorophenyl)benzamidine employed for preparing the mixture B. Comparison Example 1 A heat-sensitive recording material was prepared by repeating the same procedure as in Example 1 except that stearylamine was used in place of the N,N'-diphenylbenzamidine employed in the prepartion of the mixture B in Example 1. Comparison Example 2 A heat-sensitive recording material was prepared by repeating the same procedure as in Example 2 except that ammonium stearate was used in place of the N,N',N'-triphenylbenzamidine employed in the preparation of the mixture B in Example 2. Comparison Example 3 A heat-sensitive recording material was prepared in the same manner as in Example 4 except that l,3-di-o-tolylguanidine was used in place of the N,N'-diphenylbenzamidine employed for preparing the mixture B. Comparison Example 4 A heat-sensitive recording material was prepared in the same manner as in Example 10 except that N,N'-dicyclohexyl-N"-phenylguanidine was used in place of the N,N'-bis(p-chlorophenyl)benzamidine employed for preparing the mixture B. The twenty-two kinds of heat-sensitive recording materials thus obtained were tested for the color density and storage stability. More specifically, each of the recording materials was brought into contact with a heating plate at 110°C for 2 seconds to produce color and was exposed to ultraviolet rays to obtain a fixed record image. The color density of the record images thus formed was measured with a Macbeth densitometer (using a yellow filter). The storage stability of the heat-sensitive recording materials produced above was evaluated by measuring, with a Macbeth densitometer (using a yellow filter), the background color density (degree of fogging) of the heat sensitive recording materials immediately after preparation thereof and after standing at 30°C and 70% RH for 7 days, and comparing the values of background color density thereof at the two stages. Table 1 below shows the results. Table 1 reveals that the heat-sensitive recording materials of the present invention produced in the Examples are all outstanding in the storage stability even under humid conditions and further satisfactory in the color density of the record image as well as in the degree of background color density (fogging) which was very low immediately after preparation. In contrast, the heat-sensitive recording materials containing an aliphatic amine (Comparison Example 1), an ammonium salt of organic acid (Comparison Example 2) or a guanidine derivative (Comparison Examples 3 and 4) as a color developing auxiliary are all low in the storage stability and unsatisfactory in the background color density as measured immediately after preparation.

Claims: A heat-sensitive recording material comprising a substrate and a heat-sensitive recording layer which is formed over the substrate and which contains a diazonium salt, a coupler and at least one of heat-fusible basic compounds represented by the formulae wherein R'₁ and R'₂ are each phenyl, naphthyl, phenyl-C₁-C₄ alkyl or naphthyl-C₁-C₄ alkyl, each optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen, and R'₃ and R'₄ are each hydrogen, C₅-C₆ cycloalkyl, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen; R₁, R₂, R₃, R₅, R₆ and R₇ are the same or different and are each hydrogen; cyclic alkyl; aryl optionally substituted with alkyl, alkoxy, aryloxy, nitro or halogen; aralkyl optionally substituted with alkyl, alkoxy, aryloxy, nitro or halogen; or alkyl optionally substituted with alkoxy, aryloxy or halogen, and R is alkylene, phenylene, naphthylene or a group represented by the formula wherein X is alkylene, SO₂, S, O, NH or a single bond. A heat-sensitive recording material as defined in claim 1 in which the heat-fusible basic compound is an amidine compound represented by the formula wherein R'₁ and R'₂ are each phenyl optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, nitro or halogen, and R'₃ is hydrogen and R'₄ is hydrogen, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, nitro or halogen on the aromatic ring and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen. A heat-sensitive recording material as defined in claim 1 in which the heat-fusible compound is a diamidine compound represented by the formula wherein R₁, R₂, R₃, R₅, R₆ and R₇ are the same or different and are each hydrogen, C₅-C₆ cycloalkyl, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen and said C₁-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen, and R is C₁-C₁₈ alkylene or phenylene. A heat-sensitive recording material as defined in claim 3 in which R₁, R₂, R₅ an R₆ are each phenyl, naphthyl, phenyl-C₁-C₄ alkyl or naphthyl-C₁-C₄ alkyl, each optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen, and R₃ and R₇ are each hydrogen, C₅-C₆ cycloalkyl, phenyl, naphthyl, phenyl-C₁-C₄ alkyl, naphthyl-C₁-C₄ alkyl or C₁-C₁₈ alkyl, said phenyl, naphthyl, phenyl-C₁-C₄ alkyl and naphthyl-C₁-C₄ alkyl being optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, phenyloxy, nitro or halogen and said C₁'-C₁₈ alkyl being optionally substituted with C₁-C₄ alkoxy, phenyloxy or halogen. A heat-sensitive recording material as defined in claim 3 in which R₁, R₂, R₅ and R₆ are each phenyl optionally substituted with C₁-C₄ alkyl, C₁-C₄ alkoxy, nitro or halogen, R₃ and R₇ are each hydrogen and R is C₁-C₁₈ alkylene. A heat-sensitive recording material as defined in one or more of the claims 1-5 in which the heat-fusible basic compound is used in an amount effective for supplying a sufficient amount of a base for causing the diazonium salt to react with the coupler to give an azo dye, the amount being especially of about 1 to about 30 parts by weight per part by weight of the diazonium salt. A heat-sensitive recording material as defined in one or more of the claims 1-6 in which the coupler is used in an amount of about 0.1 to about 10 parts by weight per part by weight of the diazonium salt. A heat-sensitive recording material as defined in one or more of the claims 1-7 in which the heat-sensitive recording layer contains a binder, especially in an amount of about 5 to about 30 % by weight based on the total weight of the solids in the heat-sensitive re-cording layer.

Inventors: ISHIDA, KATSUHIKO, NOJIMA, MASAHARU, OKAMOTO, TOSAKU
Applicants: KANZAKI PAPER MANUFACTURING COMPANY LIMITED
Application year: 1985
Main classification: B41M5
IPC codes: G03C1