A METHOD AND APPARATUS FOR SEPARATING METAL PARTICLES

Abstract: A method of separating metal particles where particles of the one metal exhibit a higher degree of friction against a surface than particles of the other metal, particularly for separating lead particles and copper particles one from the other. In accordance with the invention a layer of a mixture of the metal particles is deposited, by means of a feed conveyor (4) or the like, onto the peripheral surface (8) of a drum (3) which rotates about a horizontal axis (7). The material is deposited at a location on the drum (3) spaced at a distance (a) from a vertical plane (10) through the drum axis (7), in a direction opposite to the rotational direction of the drum, this distance (a) being adapted so that those particles which exhibit greater friction against the peripheral surface (8) of the drum (3) than the other particles are carried by the drum in its direction of rotation, while the other particles are moved in an opposite direction gravitationally.

Description: A method and apparatus for separating metal particles The present invention relates to a method and ar¬ rangement for separating metal particles, and primarily for separating non-magnetic particles. The invention relates in particular to the separation of lead and copper from a mixture of lead and copper particles. Unserviceable electric cables, which normally contain lead, copper, aluminium and plastics material, are often crushed into fragments, and the resultant mixture of frag- ented materials fed to a vibratory table, to separate from said mixture firstly the plastics material and then the aluminium. The heavier elements in the mixture move down to the bottom thereof under the action of the vibrations produ¬ ced by the table, while the lighter elements move up to the uppermost layer of the mixture. Both plastics and aluminium have a much lower density than lead and copper, and hence this method can be applied successfully to extract plastics and aluminium from such mixtures. On the other hand, no method is known by which lead can be separated effectively from copper. This is contingent on the difficulties created by the fact that both lead and copper are non-magnetic materials, and that the difference in their densities is too small to enable the same to be separated from one another on a vibratory table for example. The present provides a method and apparatus for effec¬ tively separating lead and copper one from the other. Thus, the present invention relates to a method of separating metal particles comprising two different metals, where the one metal exhibits higher frictional forces agains a surface than particles of another metal, this method bein intended in particular for separating lead and copper par¬ ticles one from the other, and is characterized in that a layer of mixed metal particles is fed by means of a feed conveyor or corresponding device onto the peripheral surfac of a drum which rotates about a horizontal axis; in that th layer is fed to said drum periphery at a location which is spaced from a vertical plane through the drum axis in a direction opposite to that in which the drum rotates; in that the distance between, said location and said drum axis is adapted so that those particles which exhibit the higher degree of friction against the drum periphery than other particles are carried by the drum in direction of rotation thereof, while said other particles are transpor¬ ted in an opposite direction under the force of gravity. As will be understood, although the invention is particularly intended for mutual separation of lead and copper, it is not restricted solely to these metals. The invention also relates to apparatus for separating mutually different metal particles, where the particles of one metal exhibit a greater degree of friction against a surface than another of said metals,particularly for separa¬ ting lead and copper particles one from the other, said apparatus being characterized by a drum which is rotatable about a horizontal axis; and a feed conveyor or correspon- ding device which is adapted to feed a mixture of said metal particles onto the drumperiphery at a location thereof spaced from a vertical plane through the drum axis through a given distance in the opposite direction to that in which the drum rotates, said distance being of such magnitude that those particles which exhibit greater friction against the peripheral surface of the drum as it rotates are carried by the drum in its direction of rotation, while said other particles are transported in an opposite direction gravita¬ tionally. In the .aforesaid crushing process, in which copper and lead are fragmented into smaU≥r particles of respective metals, these particles have the form of small, flattened and slightly elongated metal slugs. The lead slugs are, more often than not, in the form of elongated flattened particles having a length of 2-5 mm for example, while the copper slugs have a length of 1-2 mm for example. The copper slugs also have a somewhat larger form than the lead slugs. This difference in the shape of the slugs is due, inter alia, to the fact that lead is tougher than copper and does not strain-harden to the same extent as copper during the crushing process. The invention will now be described in more detail with reference to a number of embodiments thereof illustra¬ ted in the accompanying drawing, in which Figure 1 illustrates two separation stages in accordan ce with the invention; Figure 2 illustrates in smaller scale an arrangement according to the invention comprising five separation stages; Figure 3 illustrates an embodiment of a drum; and Figure 4 illustrates part of a conveyor belt with meta slugs located thereon, these slugs being shown in approxi¬ mately their normal size. Figure 1 illustrates an arrangement according to the invention incorporating separation stages 1,2, of which a first stage comprises an upper drum 3 or cylinder and an associated feed conveyor 4, and the other stage comprises a lower drum 5 and associated feed conveyor 6. Thus, each separation stage incorporates a drum 3;5 or a cylinder driven by suitable drive means for rotation about a hori¬ zontal axis 7. Arranged above the drums is a respective feed conveyor 4;6 by means of which a mixture of metal particles is deposited onto the peripheral surface 8 of respective drums at a location thereon spaced at a distance a from a vertical plane 10 extending through the drum axis in a direction opposite to that in which the drum rotates. This distance a is of a magnitude such ' that those particles which exhibit a high degree of friction against the drum periphery as the drum rotates are carried with the drum in the direction of its rotation, while the other particles presenting lower friction against the drum periphery are transported in a counter direction gravitationally. The magnitude of the distance a is primarily dependent on the rotational speed of the drum and its diameter, in combinati with the type of metal from -which the particles are made. As beforementioned, the present invention is primarily intended to separate mutually copper particles and lead particles, these particles being obtained by disintegrating electric cables to the aforesaid sizes. In accordance with one preferred embodiment, the drum 3;5 is arranged to rotate at a speed of 1 r.p.m. to 100 r.p.m. , preferably 35" " r.p.m. to 60 r.p.m.. The diameter of the drum is preferably 50 mm to 200 mm, preferably 70 mm to 120 mm. During the mutual separation of the aforesaid copper particles and lead particles, the drum 3;5 is suitably rotated at a speed of about 45 r.p.m. and has a diameter of ahδut TO mm. The distance a_ in this instance is only some few millimeters, suitably 1-2 mm. B y- "druπi 0- is meant both in the description and the claims a drum, a roller, a cylinder or a tube. The drum 3;5 is made of metal. The metal drum preferably has a roughened surface, to increase the friction against the metal particles, and particularly those metal particles which exhibit the higher friction against the drum periphery 8. The peripheral sur¬ face 8 of the drum is preferably roughened by means of a mill d groove 11 extending helically around the drum 3, said groove being shallow in relation to the size of the particles. In the case of the separation of the aforesaid particles, the depth of the groove is only some fractions of a millimeter, for example 0.1 mm, see Figure 3. The conveyors 4;6 of respective separation stages may comprise vibratory conveyors positioned so as to form an angle to the horizontal plane in the intended conveying direction. Such conveyors provide a uniformly distributed layer of particles. Other conveyors, however, may also be used. The most effective results are achieved when the metal particles are fed in the form of a thin, uniform layer. By thin is meant principally the height of individual particles see Figure 4, where the reference 12 identifies part of a conveyor 4;6 and the reference 13 identifies a copper particle and the reference 14 a lead particle. The conveying directions are shown in all figures by arrows, with the exception of the arrows on the drum, which show the direc¬ tions of, drum rotation. For the purpose of obtaining a thin layer on the conveyor 4 forming the first conveyor from a layer 15 of particles 13,14, see Figure 2, a doctor blade or like levelling device 16 may be provided for the purpose of restricting the height of the particle layer 17 conveyed by the conveyor 4. For example, a container 18 may be provided for mixed particles, which is provided at the bottom thereof with rotating outfeed rollers 19,20 adapted to feed out the mixture of particles uniformly, see Figure 2. Each feed conveyor 4;6 is preferably adapted so that the material has a low horizontal speed when deposited onto the drum periphery. This is achieved by positioning the vibratory conveyor in question in a manner such that it presents a small angle to the horizontal plane, and such that the inclined plane of the conveyor has an angle to the horizontal such that the particles are not conveyed along said inclined plane at excessive speeds. Preferably the particles have a horizontal velocity component which is far below the peripheral speed of the drum. As will be understood, the distance a, the drum dia¬ meter and its rotational speed must be adapted to the relevant metals and their shapes. This adaption, however, will be readily achieved by one of normal skill in this art. In order to facilitate this adaption of the aforesaid parameters, the conveyors with which material is fed to a drum are preferably adjustable to different positions in relation to respective drums. When feeding a mixture 17 of particles to a drum, the friction exhibited by the lead particles against the peri¬ pheral surface of the drum 4 is sufficient for these par- tides to accompany the drum beyond the highest point of the drum periphery, whereafter the lead particles fall from the drum 3 gravitationally in a stream 21, see Figure 2. The friction of the harder copper particles against the drum 4 is lower than that of the lead particles, and hence the copper particles will slide against the drum surface and fall down gravitationally on the other side of the drum 4, in a stream 22. The distance b between the outfeed end of the feed conveyor and the peripheral surface 8 of the drum 4 may be from 5 mm and up to 20-30 mm. At greater distances some of the harder copper particles will bounce on the drum peri¬ phery and join the stream 22 of copper particles. It is essential .that the distance b is not so great that the excessive numbers of the lead particles bounce away from the drum and join the stream of copper particles. Since the lead particles are softer, these particles will not bounce as readily as the harder copper particles. Exhaustive tests have been carried out with a mixture of copper and lead particles obtained by crushing electric cables in a conventional manner. The mixture comprised approximately 70% lead and 30% copper. -Exceedingly good results were obtained. After a single separation stage the stream 22 comprise mainly copper particles, approximately 70% copper particles and approximately 30% lead particles. Subsequent to passing through five mutually sequential stages, the particles were so well separated that the copper stream 41 contained about 95% copper particles and about 5% lead particles. This degree of separation is fully sufficient to enable the enriched copper to be utilized in copper manufacturing processes. The original mixture, however, contained too muc lead to enable it to be used for producing copper. According to a preferred form of the invention there is consequently provided two or more drums .4,5,23,24,25 placed one above the other, and a conveyor 6,26,27,28 or like device is located beneath an overlying drum, this conveyor 6,26,27,28 being arranged to convey those particles separated in opposite directions to the rota¬ tional direction of theoverlying drum and further being arranged to deposit material onto an underlying drum, in a manner similar to that described with reference to the conveyors 4 and 6. Baffle plates 29,30,31,32 may be provi¬ ded to guide bouncing particles towards the outfeed end of respective conveyors 6,26,27,28. Located on the other side of respective drums, 3,5,23, 24,25 are inclined surface in the form of plates 33,34,35,36 which carry and guide the material stream 21 and corres¬ ponding material streams from drums located therebelow to a collecting conveyor 37 for removal of this material stream, said stream comprising mainly lead particles. Arranged beneath the lowermost drum 25 is a further collecting conveyor 38 for collecting the other material stream 22, which comprises mostly copper particles. The conveyors 37,38 transport respective materials to suitable collecting containers 39,40. In accordance with one embodiment, the conveyor means referenced 6,26,27,28,33,34,35,36 may comprise stationary inclined plates along which the particles are moved under the force of gravity. This also applies to the conveyors 37, and 38. Some of the conveyors, or all of said conveyors, however, may have the same construction as the conveyor referenced 4 in Figure 2. This conveyor is resiliently suspended from struts 41,42 and has connected thereto an electromagnetic vibrator 43, with which the conveyor is vibrated so as to facilitate transportation of the particle therealong. Thus, in the case of mixtures of mutually different particles where the particles cannot be mutually separated by means of conventional methods, such as methods which utilize the magnetic properties of the particles or a marke difference in their respective densities, the present inven tion enables these particles to be separated into their respective classes in a simple and effective manner. The length of the drum may be adapted to the capacity desired. A larger number of drums placed immediately one above the other may also be used. Such modifications and other modifications of a technical and specialized nature are considered to be included in the invention. The invention is thus not restricted to the afore- described embodiments, and modifications can be made within the scope of the following claims.

Claims: CLAIMS 1. A method of separating metal particles where par¬ ticles of the one metal exhibit a higher degree of friction against a surface than particles of the other metal, parti¬ cularly for separating lead particles and copper particles one from theother, characterized by feeding a layer of a mixture of said metal particles by means of a feed conveyor (4) or the like onto the.peripheral surface (8) of a drum (3) rotating about a horizontal axis (7) , at a location on the drum (3) spaced at a distance (a) from a vertical plane (2) through the drum axis (7), in a direction opposite to the rotational direction of the drum, this distance (a) being adapted so that the particles exhibiting a higher degree of friction against the peripheral surface (8) of the drum (3) than said other particles are carried with the drum in its direction of rotation, while said other particles are moved gravitationally in the opposite direc¬ tion. 2. A method according to Claim 1, characterized by depositing the particle mixture while feeding the said mixture at a low horizontal speed. 3. A method according to Claim 1 or 2, characterized by rotating the drum (3) at a speed of 1 r.p.m. to 100 r.p.m., preferably 35-60 r.p.m.; and by using a drum (3) having a diameter of 50 mm to 200 mm, preferably 70 mm to 120 mm. 4. A method according to Claims 1,2 or 3, characterize by placing two (3;5) or more drums (3,5,23,24,25) one above the other; and by feeding onto an underlying drum (5,23,24, in the aforesaid manner by means of conveyor (6,26,27,28) or like device particles which have been separated in a direction opposite to the rotational direction of respectiv drums. 5. Amethod according to Claims 1,2,3, or 4, characteri zed in that the drum or drums (3,5,23,24,25) used comprise a metal drum or drums having a roughened surface, this surface preferably being roughened by means of a milled groove (11) extending helically around the drum (3) and having a shallow depth in relation to the size of the particles being separated. 6. An arrangement for separating metal particles where the particles of one metal exhibit a higher degree of fric¬ tion against a surface than the other of the metals, parti¬ cularly for separating lead particles and copper particles from one another, characterized by a drum (3) which is rotatable about a horizontal axis; and a feed conveyor (4) or like device which is adapted to feed a mixture of said metal particles onto the peripheral surface (8) of the drum (3) at a location thereon spaced at a given distance (a) from a vertical plane (10) through the axis (7) of the drum (3) , in the opposite direction to that in which the drum rotates, said distance (a) being such that those particles which exhibit greater friction against the peripheral surfac (8) of the drum (3) as the drum rotates are carried by the drum in its direction of rotation, while said other particl are moved in an opposite direction gravitationally. 7. An arrangement according to Claim 6, characterized in that the drum (3) is arranged to rotate at a speed of 1 r.p.m. to 100 r.p.m., preferably 35 r.p.m. to 60 r.p.m.; and in that the drum has a diameter of 50 mm to 200 mm, preferably 70 mm to 120 mm. 8. An arrangement according to Claim 7, characterized in that two (3;5) or more (3,5,23,24,25) drums are placed one above the other; and in that a conveyor (6,26,27,28) orJike device is located beneath an overlying drum (3,5,23, said conveyor being arranged to transport those particles separated in a direction opposite to the rotational direc¬ tion of the overlying drum (3,4,23,24) and being further arranged to deposit material onto an underlying drum (5,23, 24,25) in a manner similar to the aforesaid feed conveyor (4). 9. An arrangement according to Claims 6,7 or 8, characterized in that the drum or drums (3,5,23,24,25) is, or are, a metal drum having a roughened surface, this rough ning pre erably having the form of a milled groove (11) which extends helically around the drum and which has* a shallow depth in relation to the size of the particles. 10. An arrangement according to Claims 6,7,8, or 9, characterized in that said conveyors (4,6,26,27,28) com¬ prise vibratory paths which form an angle to the horizon¬ tal plane in the intended conveying direction.

Inventors: HAGE URBAN, HAGE, URBAN
Applicants: HAGE URBAN, HAGE, URBAN
Application year: 1985
Main classification: B07B13
IPC codes: B03B9, B07B13, C22B13, C22B15