A COMPOSITION AND PROCESS FOR FROTH FLOTATION OF COAL FROM RAW COAL

Abstract: A process and a composition for recovering coal from raw coal which comprises subjecting the raw coal, in the form of an aquous slurry or pulp, to a flotation process in the presence of a frother which comprises the reaction product of an aliphatic alcohol having from 4 to 6 carbon atoms, preferably 6 carbon atoms and from 1 to 5 moles of propylene oxide, butylene oxide or mixtures thereof.

Description: A COMPOSITION AND PROCESS FOR FROTH FLOTATION OF COAL FROM RAW " COAL The invention resides in a novel froth flotation composition and in a process for recovering coal from raw coal. The composition and process of the invention is particularly effective not onlyin increasing the amount of coal recovered.but in increasing the recovery of coarser coal particles, i.e. particles having a size of greater than 500 microns that can be recovered as compared to froth flotation agents and processes that are presently employed in the Industry. The term raw coal used herein refers to coal in its condition as it is taken out of the ground, wherein the raw coal contains both coal and what is known in the art as gangue. Gangue refers herein to those materials which are of no value and need to be separated from the coal. Froth flotation is .a commonly employed process for concentrating coal from raw coal. The coal is crushed and ground and then introduced to the floatation process in a substantially aqueous medium. A collecting agent is usually, and preferably, employed with the frothing agent. In a normal procedure, the frothing and collecting agents are added to-the raw coal slurry to assist in separating the coal from the undesired or gangue portions of the raw coal in the flotation step. The pulp is then aerated to produce a froth at the surface thereof and the collecting agent assists the frothing agent in separating the coal from the gangue or undesirable materials by causing the coal to adhere to the bubbles formed during this aeration step. . The adherence of the coal is selec¬ tively accomplished so that the-portion of the raw coal not containing coal does not adhere to the bubbles. The coal bearing froth is collected and further processed to obtain the desired coal. That portion of the raw coal which is not carried over with the froth, usually iden¬ tified as "flotation tailings", is usually not further processed for extraction of residual coal therefrom. In flotation processes, it is desirable to recover as much coal as possible from the raw coal while effecting the recovery in a selective manner, that is, without carrying over undesirable portions of the raw coal in the froth. While a large number of compounds have foam or froth producing properties, the frothers most widely used in commercial froth flotation operations are mono- hydroxylated compounds such as alcohols having from 5 to 8 carbon atoms, pine oils, cresols and alkyl ethers havirig from 1 to-4 carbon atoms of polypropylene glycols as well as dihydroxylates such as polypropylene glycols. In other words, the frothers most widely used in froth flotation operations are compounds containing a non-polar, water-repellant group and a single polar, water-seeking group such as hydroxyl (OH) . Typical of this class of frothers are mixed amyl alcohols, methylisobutyl carbinol, hexyl and heptyl alcohols, cresσls, and terpineol. Other frothers used commercially are the C 1 to C^ alkyl ethers of polypropylene glycol, especially the methyl ether and the polypropylene glycols of a molecular weight of from 140 to 2100 and particularly those in the 200 to 500 range. In addition, certain alkoxyalkanes, e.g., triethoxybutane, are used as frothers in the flotation of certain coals. Although a seemingly small improvement in the recovery of coal with a preferred frother in the treat¬ ment of raw coal can be as low as only about 1 percent over other frothers, such small improvement is of great importance economically since commercial operations often handle as much as 50,000 tons of raw coal daily. With the high throughput rates normally encountered in commer¬ cial flotation processes, seemingly small improvements in the rate of coal recovery can result in a substantial increase in the tonnage of coal that is recovered daily. Obviously then, any frother which improves the recovery of coal, even though small, is highly desirable and commercially advantageous in flotation operations. One well recognized problem in presently employed commercial froth flotation processes is the inability to recover efficiently the large or coarse particles of the valuable coal. The frother composition and process qf the invention now allow for a substantial increase in the recovery of coarse particles as well as medium sized and fine particles of coal from raw coal. The invention particularly resides in a process for- recovering coal from raw coal by subjecting, the raw coal in the form of an aqueous slurry to a flotation process by addition of a frother, characterized in that said frother comprises the reaction product of an aliphati alcohol having from 4 to 6 carbon atoms and from 1 to 5 moles of propylene oxide, butylene oxide or mixtures thereof. The invention also resides in a froth flotation composition for recovering coal from raw coal, character¬ ized by the reaction product of an aliphatic alcohol having from 4 to " 6 carbon atoms • and from 1 to 5 moles of propylene oxide, butylene oxide or mixtures thereof. In the process of this invention, the recovery of coarse particles of the desired coal was found to be sμrprisingly higher than in processes heretofore known. Concomitantly, the particular frother compositions used in this invention substantially increased the recovery of the coarse particles as well as the medium and fine particles of coal. Critical to the enhanced recovery of the coars -coal particles is the composition of the frother to be used. The frother of the invention which resulted in a substantially enhanced recovery of coal particles is the reaction product of an alcohol having from 4 to 6 carbon atoms and from 1 to 5 moles of propy¬ lene oxide, butylene oxide,, or mixtures thereof. A particular increase and synergistic activity was obtained when the reaction product included an aliphatic alcohol having 6 carbon atoms. The aliphatic alcohols can be any alicyclic straight- or branched-chain alcohol having from 4 to 6 carbon atoms, preferably 6 carbon atoms. Examples of . such alcohols include hexanol, ethylisόbutyl carbinol (l-(l,3-dimethyl)butanol), 1-pentanol, 1-methyl pentanol, 2-methyl pentanol, 2-methyl pentanol-1, 3-methyl pentanol, 4-methyl pentanol, isobutanol, n-butanol, l-(1,2-dimethyl)* butanol, l-(l-ethyl-)butano , l-(2-ethyl)butanol, 1-(1- ethyl-2-methyl)propanol, 1-(1,1,2-trimethyl)propanol, l-(1,2,2-trimethyl)propanol, l-(l,l-dimethyl)butanol, l-(2,2-dimethyl)butanol, and l-(3,3-dime hyl)butanol. Preferred C β alcohols include ethylisobutyl carbinol, hexanol, and 2-methyl pentanol-1. The alkylene oxides useful in this invention are propylene oxide, 1,2-butylene oxide, and 2,3 butylene oxide. In a preferred embodiment, the frother of the invention is the reaction product of an aliphatic alcohol having 6 carbon atoms and 2 moles of propylene oxide, butylene oxide, or mixtures thereof. The preferred alkylene oxide is propylene oxide. Frothers of this invention correspond generally to the formula R 1 -0-CH-CH-0-*> n H wherein R is a straight or branched alkyl radical having from 4 to 6 carbon atoms; R 2 i.s separately in each occur¬ rence hydrogen, methyl, or ethyl; and n is an integer of from 1 to 5 inclusive; with the proviso that one R 2 m. each unit must be methyl or ethyl, and with the further proviso that when one R 2 i.n a unit is ethyl, the other R2 must be hydrogen. R is preferably an alkyl radical having 6 carbon atoms, and R 2 i•s preferably hydrogen or methyl. Preferably, n is an integer of from 1 to 3 inclusive, with 2 being most preferred. In the embodiment wherein propylene oxide is the alkylene oxide used, in each repeating unit of the hereinbefore described formula, * • *. 2 one R must be methyl while the other R must be hydrogen. The frothers of this invention can be prepared by contacting the alcohol with the appropriate molar amount of propylene oxide, butylene oxide or mixtures thereof, in the presence of an alkali catalyst such as an alkali metal hydroxide, an amine, or boron trifluoride. Generally, from 0..5 to 1 percent of the total weight of the reactants of the catalyst can be used. In general, temperatures of up to 150°C and pressures of up to 689 KPa (100 psi) can be used for the reaction. Where a mixture of propylene and butylene oxide is used, the propylene and butylene oxide may be added simultaneously or in a sequential manner. The use of the frother compositions of this invention results in efficient flotation of large particle si≥es of coal. For the purposes of this invention, coarse coal particle size refers to a particle size of 500 microns or greater (+35 mesh). Not only do the frothers of this invention efficiently float coarse particle size coal but they also efficiently float the medium and fine size coal particles. The use of the frother compositions of this invention result in an increase of 2 percent or greater in recovery of the coa-rse particles over the use of, for example, methyl- '• isobutyl carbinol (MIBC) or the adduct of propanol and propylene oxide as the frother. Preferably, an increased recovery of 10 percent, and most preferably an increased recovery of 20 percent in the recovery of coal is achieved. The amount of the frother composition used for froth flotation greatly depends upon the type of raw coal used, the grade or the size of the raw coal particles and the particular frother composition used. Generally, an amount which is effective to separate the desired coal from the raw coal is employed. Such quantity or amount of frother composition is generally determined by the operator of the flotation system and based on an evaluatio of maximum separation with a minimum of frother compositio employed for a maximum efficiency of operation. Preferabl from 0.0025 to 0.25 kg/metric ton of raw coal can be used. Most preferably, from 0.005 to 0.1 kg/metric ton are used. The flotation process of this invention, usually, and preferably, requires the use of collectors for maximum recovery of coal, but may be dispensed with under certain conditions. Any collector well-known in the art, which results in the recovery of the desired coal is suitable. Further, in the process of this inven¬ tion it is contemplated that the frother compositions of this invention can be used in mixtures with other frothers such as are known in the art, although it has been found that the* best results are obtained with the particular compositions of the invention. Collectors useful in froth flotation of coal, are, for example, kerosene, diesel oil, fuel oil and the like. Furthermore, blends of such known collectors can also be used in this invention as well. • The frother compositions described hereinbefore can be used in admixture with other well-known frothers such as alcohols having from 5 to 8 carbon atoms, pine oils, cresols, alkyl.ethers (having from 1 to 4 carbon atoms) of polypropylene glycols, dihydroxylates of poly- propylene glycols, glycols, fatty acids, soaps, alkylaryl sulfonates, and the like. Furthermore, blends of such frother compositions may also be used. The following examples are included for purposes of further illustration of the invention. Unless other¬ wise indicated, all parts and percentages are by weight. In the following examples, the performance of the frother compositions and processes described is shown by giving the ate constant of flotation and the amount of recovery at infinite time. These numbers are calculated by using the formula l-e "Kt wherein: r is the amount of coal recovered at time t; K is the rate constant for the rate of recovery, and R β is the calculated amount of the coal which " would be recovered at infinite time. The amount recovered at various times is determined experimentally and the series of values are substituted into the equation to obtain the R ω and K. The above formula is explained in "Selection of Chemical Reagents for Flotation", by R. Klimpel; Chapter 45, pp. 907-934, Mineral Processing Plant Design, 2nd Ed. , 1980, AIME (Denver), Example 1 The frother compositions of this invention, along with several known frothers are used to float coal using 0.1 kg of frother per ton of raw coal and 0.5 kg of the collector Soltrol® per ton of raw coal. Experimental Procedure: The major coal tested is a bituminous Pitts¬ burgh Seam coal which is slightly oxidized, which is a good test coal for reagent evaluation and comparisons, as it exhibits very typical (average) coal flotation charac¬ teristics. The . coal, as received, is passed through a jaw crusher and then screened through a 700 micron sieve. The coarse portion is passed through a hammer mill. The two streams are combined, blended, and then split successively into 200-g packages, and stored in glass jars. The ash content, determined by ignition loss at 750°C, is 27.5 percent. Two large batches of coal are prepared for testing, and sieve analysis shows 15.5 percent coarser than 500 micron, 53.5 percent between 500 and 88 microns and 31.0 percent finer than 88 micron. The flotation cell used is a Galigher Agitair® 3 in 1 Cell. The 3000 cc cell is used and is fitted with a single blade mechanized froth removal paddle that revolves at 10 rpm. The pulp level is maintained by means of a constant level device that introduces water as the pulp level falls. The 200-g sample of coal is conditioned in 2800 cc of deionized water for 6 minutes with the agitator revolving at 900 rpm. The pH is measured at this time," . and typically is 5.1. After the 6-minute conditioning period, the collector is added (Soltrol purified kerosene) after a one-minute conditioning period, the frother is added; after another one-minute conditioning period, the air is started at 9 liters/minute and the paddle is energized. The froth is collected after 3 paddle revolutio (0.3 minute), after 3 additional revolutions (0.6 minute), after 4 more revolutions (1.0 minute) and at 2.0 and 4.0 minutes. The cell"walls and the paddle are washed down with small squirts of water. The concentrates and the tail are dried overnight in an air oven, weighed, and then sieved on a 500 micron and an 88 micron screen. Then ash determinations are run on each of the three resulting sieve fractions. - In cases where there are large quantities in a cut, the sample is split with a riffle splitter until a small enough sample is available for an ash determination. The weight versus time is then calculated for the clean coal as well as the ash for each flotation run. The results are contained in Table I. R-4 minutes is the experimentally determined recovery associated with 4 minutes of flotation. The experimental error in R-4 minutes is ±0.015. In Tables I, II and III, MIBC refers to methyl isobutyl carbinol, MIBC-2P0 refers to the reaction prod- • uct of methyl isobutyl carbinol and two equivalents of propylene ' oxide, and MIBC-3PO refers to the reaction product of methyl isobutyl carbinol and three equivalents of propylene oxide ^ DF-200 refers herein to DOWFROTH 200 (Trademark of The Dow Chemical Company) which is a methyl ether of propylene glycol with an average molecular weight of 200. DF-400 refers herein to DOWFROTH® 400 (Trademark of The Dow Chemical Company) which is a poly¬ propylene glycol with an average molecular weight of ' . about 400. DF-1012 refers to DOWFROTH® 1012 (Trademark of The Dow Chemical Company) which is a methyl ether of polypropylene glycol with an average molecular weight of about 400. IPA-2PO refers to the reaction product of isopropyl alcohol and two equivalents of propylene oxide. TPGME-1PO refers to the reaction product of tripropylene glycol methyl ether and one equivalent of propylene oxide. TEB refers to triethoxybutane. Phenol-4PO refers to the reaction product of phenol and four equivalents of propylene oxide. Heptanol-2P0 refers to the reaction 5 product of heptanol and two equivalents of propylene oxide.. Pentanol-2P0 refers to the reaction product of pentanol and two equivalents of propylene oxide. _ . Cyclohexanol-2P0 refers to the reaction product of cyclohexanol and two equivalents of propylene oxide. 10 Hexanol-lPO-lEO is the reaction product of hexanol, one equivalent of propylene oxide and one equivalent of ethylene oxide. MIBC-2PO with MIBC is a blend of MIBC-2P0 and MIBC. 2-Ethylhexyl alcohol-2PO and 2-ethylhexyl alcohol-3PO refers to the reaction product of 2-ethylhexyl 15 alcohol and 2 and 3 equivalents of propylene oxide, respectively. Hexaiιol-2PO refers herein to the reaction product of hexanol and 2 equivalents of propylene oxide. 2-methyl pentanol-1: 2 PO refers to the reaction product of 2-methyl pentanol-1* and 2 equivalents of propylene 20 oxide. Isopropano -2.7 PO refers herein to the reaction product of isopropanol and 2.7 equivalents of propylene oxide. .n-butanol-2 PO refers to the reaction product of n-butanol and 2 equivalents of propylene oxide. Isobutanol-2 PO refers to the reaction product of 25 isobutanol and 2 equivalents of propylene oxide. TABLE I fc , , Total +500 2 500 x 88 3 -88 4 Frother Portion K R K R R-4 min K R K R MIBC-2P0 A 11.3 0.80 2i.4 0.38 0.373 13.3. 0.81 8.3 1.00 B 6.2 0.24 21.5 0.040 10.0 0.22 3.9 0.41 C 1.8 3.3 1.0 9.5 1.3 3.7 2.1 2.4 MIBC-3P0 A 15.5 0.77 40.0 0.33 0.325 22.2 0.77 9.7 0.97 (crude) B 9.5 0.19 20.8 0.026 17.6, 0.18 5.9 0.38 C 1.6 4.1 1.9 12.7 1.3 4.3 1.6 2.6 MIBC 1 A 20.6 0.48 35.4 0.25 0.255 40.0 0.41 10.2 0.75 B 14.0 0.11 34.9 0.030 29.7 0.092 9.3 0.16 C 1.5 4.4 1.0 8.3 2.2 4.5 1.1 4.7 DF-200 1 A 8.9 0.46 12.6 0.12 0.130 16.3 0.33 6.2 0.85 B 5.0 0.10 7.8 0.017 9.8 0.055 3.9 0.23 C 1.8 4.6 1.6 12.0 1.7 6.0 1.6 3.7 DF-400 1 A 11.1 0.73 22.0 0.27 0.270 14.5 0.71 7.8 0.99 B 7.3 0.23 11.6 0.028 13.4 0.23 4.7 0.40 • C 1.5 3.2 1.9 9.6 1.1 3.1 1.7 2.5 DF-1012 1 A 15.6 0.74 28.8 0.28 0.274 23.0 0.74 9.9 0.97 B 8.9 0.19 20.7 0.024 17.8 0.17 5.5 0.38 • C 1.8 3.9 2.0 11.3 1.3 4.4 1.8 2.6 IPA-2P0 1 A 14.2 0.71 28.2 0.25 0.254 19.7 0.68 9.6 0.99 (crude) B 7.3 0.21 12.0 0.026 12.2 0.18 5.3 0.38 C 1.9 3.4 .2.4 9.6 1.6. 3.8 1.8 2.6 TABLE I (cont 1 d) Total +500 2 500 x 88 3 -88 4 Frother Po •rtion K R K R R-4 min K R K R TPGME-IPO 1 A 10.1 0.63 17.0 0.19 0.184 14.4 0.56 7.2 0.97 B 5.9 0.17 10.1 0.013 12.2 0.13 4.13 0.39 C 1.7 3.8 1.7 14.6 ' 1.2 4.3 1.7 2.5 TEB 1 A . 6.4 0.46 13.6 0.083 0.0847 10.2 . 0.31 4.6 0.91 B 3.4 0.10 8.0 0.0085 6.1 0.053 2.7 0.27 C 1.9 4.5 1.7 9.8 1.7 5.8 1.7 3.4 Cresylic A 3.5 0.14 1.0 0.047 0.0355 1.9 0.077 4.7 0.3 acid 1 B 1.0 0.081 3.6 0.014 0.7 0.066 1.3 0.1 C 3.5 1.7 0.3 3.4 2.7 1.2 3.6 2.6 Phenol -4P0 1 A 9.4 0.62 17.3 0.14 0.145 12.9 0.55 6.8 0.9 B 5.8 0.17 9.6 0.018 10.1 0.13 4.0 0.3 C 1.6 3.6 1.8 7.8 1.3 4.1 1.7 2.8 A=Clean coal floated B=Gangue floated C=Ratio of clean coal to gangue floated 1 Not an embodiment of the invention 2 Particles recovered with a size of greater than 500 microns 3 Particles recovered with a size of between 500 and 88 microns 4 Particles recovered with a size of less than 88 microns From the data tabulated in Table I, it can be seen that the increase in clean coal floated, i.e. portion A, in the total R value from MIBC-2P0 over the corresponding values for all other commercially used compounds tested ranges from 6 percent to as high as 64 percent. A more meaningful comparison between*MIBC and MIBC-2PO in the total R value for clean coal floated, i.e., portion A, shows an increase of 32 percent. Example 2 A series of froth flotation experiments on coal using the novel frother compositions of this invention and other known frothers is run using the same, procedure as described in Example 1, with the exception that the collector concentration is 1.0 kg/metric ton of raw coal. The results are compiled in Table II. The experimental error in R-4 minutes is ±0.015. TABLE II Total +500 2 500 x 88 3 -88 4 Frother Portion K R K R R-4 min K R K R MIBC-2PO A 8.7 0.88 10.9 0.55 0.526 9.6 0.89 7.8 1.00 B 4.5 0.25 5.3 0.072 7.1 0.22 3.5 0.45 C 1.9 3.5 2.1 7.9 1.4 4.1 2.2 2.2 1-Penta- A 6.8 0.93 11.7 0.52 . 0.504 7.4 0.93 6.1 1.00 nol-2PO B 6.0 0.28 13.9 0.038 8.3 0.28 3.9 0.49 C 1.1 3.3 0.8 13.7 0.9 3.3 1.6 2.0 Hexanol - A 6.3 0.93 9.7 0.50 0.475 6.8 0.94 6.8 1.0 -1PO-1EO B 5.2 0.23 11.4 0.027 6.6 0.22 3.7 0.4 C 1.2 4.0 0.9 18.5 1.0 4.3 1.8 2.1 MIBC 1 A 5, 7 0.70 12.4 0.29 0.295 14.0 0.51 5.0 0.8 B 4.7 0.14 8.2 0.035 8.7 0.11 3.7 0.2 C 1 2 5.0 1.5 8.3 1.6 4.6 1.4 3.8 DF-2 ' 00 1 A 7.9 0.51 15.2 0.16 0.158 13.4 0.40 5.4 0.9 B 6.2 0.11 9.5 0.022 12.1 0.079 4.3 0.2 C l.β 4.6 1.6 7.3 1.1 5.1 1.3 4.5 DF-400 1 A 10.9 0.87 19.2 0.50 0.491 13.7 0.88 8.0 1.0 B 7.1 0.25 29.5 0.042 11.6 0.24 4.6 0.4 C 1.5 3.5 0.7 11.9 1.2 3.6 1.7 2.4 DF-1012 1 A 9.3 0.86 12.6 0.41 0.392 11.0 0.90 7.4 1.0 B 5.7 0.22 11.2 0.037 8.4 0.20 4.0 0.4 C 1.6 3.9 .1.1 11.1 1.3 4.6 1.8 2.3 TABLE II (cont'd) . Total +500 2 500 x 88 3 88 4 Frother Portion K R K R R-4 min K R K R Hepta- A 6.3 0.91 10.0 0.48 0.454 6.6 0.92 5.4 1.00 nol-2P0 1 B 6.1 0.24 12.0 0.033 7.6 0.25 4.4 0.40 C 1.0 3.8 0.8 14.5 0.9 3.7 1.2 2.5 Cyclohexa- A 6.0 0.86 39.2 0.31 0.306 6.9 0.85 4.6 1.00 nol-2P0 1 B 5.0 0.19 4.1 0.091 7.6- 0.17 3.3 0.32 C 1.2 4.5 9.6 3.4 0.9 ' 5.0 1.4 3.1 Hexanol 1 A 9.9 0.54 26.7 0.26 0.256 13.4 0.53 5.3 0.66 B 14.6 0.097 36.5 0.029 22.4 0.10 9.0 0.12 C 0.7 5.6 0.7 9.0 0.6 5.3 0.6 5.5 A=Clean coal floated B=Gangue floated C=Ratio of clean coal to gangue floated 1 Not an embodiment of the invention 2 Particles recovered with a size of greater than 500 microns 3 Particles recovered with a size of between 500 and 88 microns 4 Particles recovered with a size of less than 88 microns Example 3 A bituminous Pittsburgh Seam coal is exposed to froth flotation conditions identical to those described in Example 1. The results are compiled in Table III. TABLE III Total +500 2 500 x 88 3 88 4 Frother Portion K R K R R-4 min K R K R MIBC-2P0 A 6.8 1.00 6.9 0.64 0.600 7.0 1.00 5.8 1.00 (distilled) B 4.7 0.30 7.2 0.049 5.9 0.29 3.3 0.51 C 1.4 3.3 1.0 13.1 1.2 3.4 1.8 2.0 Hexanol-2P0 A 7.9 0.94 11.7 0.60 0.588 8.6 0.94 6.8 1.00 - B 7.4 0.26 . 11.0 0.054 8.2 0.27 4.1 0.45 C 1.1 3.6 1.1 11.1 1.0 3.5 1.7 2.2 2-Methyl A 6.0 0.94 8.7 0.57 0.539 6.4 0,95 5.6 1.00 pent^nol-1: B 5.3 ' 0.28 9.9 0.042 6.7 0.29 3.7 0.44 2PO C 1.1 3.4 0.9 13.6 1.0 3.3 1.5 2.3 Isobutanol- A 5.2 0.92 8.2 0.54 0.513 5.7. 0.92 4.5 1.00 2PO B 4.4 0.25 8.2 0.052 5.9 0.24 2.9 0.37 C 1.2 3.7 1.0 10.4 1.0 3.8 2.2 2.7 n-butanol- A 611 0.92 10.2 0.53 0.514 6.5 0.92 5.3 1.00 2PO B 5.6 0.25 11.0 0.043 7.6 0.24 3.6 0.42 C 1.1 3.7 0.9 12.3 0.9 3.8 1.5 2.4 1-Penta- A 6.8 0.93 11.7 0.52 0.504 7.4 0.93 6.1 1.00 nol-2PO B 6.0 0.28 13.9 0.038 8.3 0.28 3.9 0.49 • C 1.1 3.3 0.8 13.7 0.9 3.3 1.6 2.0 TABLE III (cont'd) Total +5002 , 500 x 883 -884 Frother Portion K R K R R-4 min K R K R MIBC-2P0 A 6.5 1.00 6.9 0.55 0.510 6.8 1.00 5.9 1.00 (crude) B 4.60.28 7.7 0.042 5.7 0.27 3.3 0.47 C 1.4 3.6 0.9 13.1 1.2 3.7 1.8 2.1 Isopropa- A 7.5 0.92 10.1 0.53 0.509.. 8.30.91 6.9 1.00 nol-2.7P01 B 4.60.27 3.6 0.054 6.60.25 3.1 0.47 C 1.6 3.4 2.8 9.8 1.33.6 2.2 2.1 Hepta- A 6.30.91 10.0 0.48 0.454 6.60.925.4 1.00 nol-2P01 B 6.1 0.24 12.0 0.033 .7.60.25 4.4 0.40 C 1.0 3.8 0.8 14.5 0.9 3.7 1.2 2.5 • Cyclohexa- A 6.00.8639.2 0.31 0.306 6.90.854.6 1.00 _ nol-2P01 B 5.0 0.19 4.1 0.091 7.6 0.17 3.3 0.32 eo I C, 1.2 4.5 9.6 3.4 0.9 5.0 1.4 3.1 MIBC1 A 7.3 0.61 22.4 0.28 0.282 8.9 0.58 4.5 0.77 B 11.8 0.12 37.9 0.031 15.8 0.10 5.7 0.17 C 0.6 5.1 0.6 9.0 0.6 5.8 0.8 4.5 DF-2001 A 6.3 0.78 12.0 0.38 0.368 7.4 0.75 4.6 0.95 B 6.5 0.15 14.6 0.033 9.4 0.14 4.1 0.26 C 1.0 5.2 0.8 11.5 0.8 5.4 1.1 3.7 DF-4001 A 6.3 0.94 9.6 0.55 0.518 6.7 0.95 5.9 1.00 B 5.5 0.27 11.1 0.036 7.5 0.27 3.5 0.46 C 1.1 3.5 0.9 15.3 0.9 3.5 1.7 2.2 • TABLE III (cont'd) • Total +5002 500 x 883 -884- Frother Portion K R , K R R-4 min K R K R 2-ethyl- A 6.3 0.90 10.0 0.48 0 , 453 6.7 0.92 5.4 1 .00 hexy alco- B 6.2 0.23 11.5 0.036 7.9 0.23 4.3 0.38 hol-2P01 C 1 .0 3.9 0.9 13.3 0.8 4.0 1 .3 2.6 2-ethyl- A 5.5 0.90 8.8 0.45 0.424 6.0 0.91 4.6 1 .00 hexyl alco- B 4.5 0.21 8.7 0.031 5.3 0.21 3.4 0.37 hol-3P01 C 1 .2 4.3 1.0 14.5 1 . 1 4.3 1.4 2.7 A=Clean coal floated B=Gangue floated N? C=Ratio of clean coal to gangue floated INot an embodiment of the invention 2Particles recovered with a size of greater than 500 microns 3Particles recovered with a size of between 500 and 88 microns 4Particles recovered with a size of less than 88 microns

Claims: WHAT IS CLAIMED IS: 1. A process for recovering coal from raw coal by subjecting the raw coal in the form of an aqueous slurry to a flotation process by addition of a frother, characterized in that said frother comprises the reaction product of an aliphatic alcohol having from 4 to 6 carbon atoms and from 1 to 5 moles of propylene oxide, butylene oxide or mixtures thereof. 2. The process of Claim 1, characterized in that said aliphatic alcohol has 6 carbon atoms. 3. The process of Claim 1, characterized in that the frother corresponds to the formula R 2 R 2 R 1 -0 CH-CH-0-> n H wherein R is a straight- or branched-chain alkyl radical; R 2 is separat ~e 2 l 2 y~ in each occurrence hydrogen, methyl or ethyl; and n is an integer of from 1 to 5, inclusive; with the proviso that one R 2 in each unit must be methyl 2 or ethyl, and with the further proviso that when one R m a unit is ethyl, the other R 2 must be hydrogen. 4. The process of Claim 3, characterized in that the frother is a reaction product of an alcohol having 6 carbon atoms and propylene oxide. 5. The process of Claim 3 or 4 characterized in that the ' alcohol has 6 carbon atoms and is selected from hexanol, methylisobutyl carbinol, and 2-methyl pentanol-1. 6. The process of any one of the preceding claims characterized in that said frother is present in an amount of from 0.0025 to* 0.25 kg/ton of raw coal. 7. The process of Claim 6 characterized in that the frother is present in an amount of from 0.005 to 0.1 kg/ton of raw coal. 8. The process of any one of the preceding claims, characterized by the addition of a flotation collector. 9. A froth flotation composition for recoverin coal from raw coal, characterized by the reaction product of an aliphatic alcohol having from 4 to 6 carbon atoms and from 1 to 5 moles of propylene oxide, butylene oxide or mixtures thereof. 10. The composition of Claim 9, characterized in that the aliphatic alcohol has 6 carbon atoms. 11. The composition of Claim 9, characterized by the fact that the reaction product corresponds to the formula R 2 2 R 1 -0-CH-CH-0-> n H wherein R is a straight- or branched-chain alkyl radical; R 2 is separately in each occurrence hydrogen, methyl or ethyl; and n is an integer of from 1 to 5, inclusive; w th the proviso that one R 2 in each unit must be methyl or ethyl, and with the further proviso that when one R 2 n a unit is ethyl, the other R 2 must be hydrogen. 12. The composition of Claim 11, characterized in that the frother is a reaction product of an alcohol having 6 carbon atoms and propylene oxide. 13. .The composition of Claim 12., characterized in that the alcohol has -6 carbon atoms and is selected from hexanol, methylisobutyl carbinol, and 2-methyl pentanol-1. 14. The composition of Claim 9, particularly adapted for promoting the flotation of coal having a particle size greater than 500 microns.

Inventors: BERGMAN ROGER W, HANSEN ROBERT D, KLIMPEL RICHARD R, BERGMAN, ROGER, W., HANSEN, ROBERT, D., KLIMPEL, RICHARD, R.
Applicants: DOW CHEMICAL CO, THE DOW CHEMICAL COMPANY
Application year: 1985
Main classification: B03D1
IPC codes: B03D1