TWO- OR MULTI-COMPONENT REACTOR

Abstract: Dynamic fluidized-bed reactor for carrying out a chemical or physical multi-component process, which said reactor comprises a preferably vertical, cooled or uncooled reactor chamber and a preferably horizontal cyclone that discharges the solid matter through the side of the separator chamber and the gases through one end or both ends of the separator chamber. The reactor further comprises a discharge pipe with no gas lock, which allows the solid matter to fall freely. In different applications, the reactor may include feed and discharge means for solid matter as well as a gas distributor grate. Exemplifying embodiments are a fire-tube boiler and a reactor for purification and cooling of hot gases.

Description: TWO- OR MULTI-COMPONENT REACTOR The present invention is concerned with a two- or multi-component reactor for carrying out a chemical or physical process. The main components of the reactor are feeder devices for gaseous and/or solid materials, a reactor chamber, and a separator for solid or liquid materials. Among multi-component reactors, in recent years, so-called fluidized-bed • reactors have rapidly become more and more common, and their main field of application has been the production of energy by means of solid fuels. In fluidized-bed reactors, the burning takes place in a solids-gas suspension, whereby the function of the solid and usually non-reactive material is to stabilize the combustion process. The fluidized- bed reactors are divided into two main groups on the basis of their mode of operation: 1) static ' fluidized-bed reactors, in which the carriage of solid particles along with the carrier gas is scarce, and 2) dynamic fluidized-bed reactors, in which the solid particles are carried pneumatically through the reactor. The practical applications always include features from both static and dynamic reactors. Advantages of dynamic fluidized-bed reactors over static reactors are. e . ~l - the higher cross- sectional area heat release-characteristic, and maybe the most important advantage is better mixing of the gas compounds. A drawback of the dynamic fluidized-bed reactors is absolute necessity of a .solids separator. In spite of this drawback, it can be seen that, in the applications of the fluidized-bed technology, there is a tendency towards dynamic fluidized-bed reactors. As the solids separator in dynamic fluidized- bed reactors,almost exclusively a conventional cyclone is used, whose solids return duct is provided with a so-called gas lock. The function of the gas lock is to prevent flow of gas out of the reactor along the solids return duct into the cyclone. Such a gas flow would have an essentially detrimental effect on the separating capacity of a conventional cyclone. The drawbacks of a conventional cyclone separator are described almost exhaustively in the published Finnish Patent Application N 812596 in the portion describing the prior-art technology. In the Finnish Patent Application No. 812596, a reactor based on the use of a flow-through cyclone is described and justifications are given for its advantages as compared with a reactor based on the use of a conventional cyclone. By means of the suggested • solution, obvious constructional advantages are obtained in connection with dynamic fluidized-bed applications. The most essential advantages over prior-art reactor solutions are the recirculation system based on natural circulation of the solid matter and operational and constructional advantages related to this. In the invention concerned, certain obvious operational and constructional drawbacks can, however, also be seen, the most essential of which will be discussed in the following. On the bottom of the particle separator of a reactor in accordance with the Finnish Patent Application 812596, solid matter is gathered as a quantity depend- ent on the loading of the reactor. A gas removing pipe is indispensable for the operation of the separator, which pipe prevents mixing of the solid matter flowing onto the bottom of the cyclone into the clean gas. When the temperature is high, the pipe must be made of a ceramic material and is therefore expensive, massive, and of problematic construction. Moreover, the said pipe constitutes a substantial obstacle for the access of the solid matter gathered onto the bottom of the separator into the discharge pipe. In practice, the surface of the circulating material in the bottom part of the flow-through cyclone tends to adopt a position and shape dependent on the said material, on the reactor, and on the loading, and the said position and shape is, as a rule, unfavourable in view of the flow pattern of the cyclone. In order that a good separating ratio should be achieved, some of the volume of the cyclone is needed between the gas removing pipe and the cyclone chamber exclusively for the storage of the solid matter that is gathered. By means of a multi-component reactor in accordance with the present invention, based on a horizontal cyclone, it is possible to eliminate the problems and drawbacks of the fluidized-bed reactors based on the use of vertical cyclones (conventional cyclone, flow-through cyclone) . The reactor in accord¬ ance with the invention is characterized in what is stated in the characterizing part of claim 1. Some of the most important advantages of the present invention are the constructional simplifications obtained in various embodiments of dynamic fluidized-bed reactors as well as operational improvements achieved as compared with prior-art reactors. When a horizontal cyclone is used, it is possible to avoid the operational and constructional drawbacks characteristic of the flow-through cyclone, resulting from the storage of the solid matter. The use of a horizontal cyclone also yields economies of investment, because the reactor becomes construetionally simple and of a small size as compared with the prior-art reactor solutions. A horizontal separator operates even more stably than a flow-through cyclone, because the removal of the solid matter is performed from the circumference of the separator chamber. The said location ' of the solids removing pipe also provides an increase in the carrying capacity of the discharge pipe, because, when - it arrives in the discharge pipe, the solid matter has a high velocity (mass flow = cross-sectional area x velocity x density). Owing to their said properties, the horizontal cyclones are particularly well suitable for being connected in series. The reactor in accordance with the invention, based on a horizontal cyclone, is particularly suitable for a fully cooled reactor part of the fire-tube boiler shown in Fig. 3, because the shapes of the reactor, of the separator, and of the gas and return pipes are favourable in view of heat expansion. Examples on certain embodiments of the inven¬ tion,are given in Figures 1, 2 and 3, with reference to which the invention will be described in more detail in ' the following. Fig. 1 shows a dynamic fluidized-bed solution in accordance with the invention as applied to combustion under complete or partial oxygenation, or for carrying out a certain chemical or physical process. Fig. 2 shows a reactor solution in accordance with the invention as a part of a fire-tube boiler. Fig. 3 shows a reactor solution in accordance with the invention as applied to the cooling, heat recovery, and purification of hot gases possibly containing gaseous and/or molten and vaporous and/or solid impurities. Fig. 1 shows the construction and the mode of operation of a dynamic fluidized-bed reactor based on a horizontal cyclone as applied to combustion or, more generally, to carrying out a desired multi-component process. The process gas is passed into the reactor through the inlet opening 1 of the air chamber 2 placed in the bottom part of the reactor. Via the gas distri¬ butor plate 3 placed between the reactor chamber 5 and the air chamber 2, the gas is passed into the bottom part of the reactor chamber 5, into which the solid material separated in the horizontal separator is passed through the return pipe 9. The solid process material is fed into the reactor through the branch 12. - The solid process product or waste is removed through the branch 13. The mantle 4 of the reactor chamber 5 may be cooled, and the reactor chamber may also have cooling elements. The gas containing solid matter is passed through the duct 8 tangentially to the circumference of the horizontal separator chamber 7 of the horizontal cyclone placed above the reactor chamber 5. The solid material separated out of the horizontal cyclone onto the wall is removed via a branch 6 placed on the cirpum- ference of the separator chamber, from which duct the solid material is passed further along the return pipe 9 to the desired location of the reactor. The gases purified in the horizontal cyclone are removed via both ends of the cyclone through the openings 10. The exhaust gas branches 11.can be connected to the branches ' 10 tangen- tially, whereby some of the tangential velocity of the exhaust gas can be recovered. Fig. 2 shows the construction of principle of a fire-tube boiler accomplished by means of a reactor of the sort shown in Fig. 1. The combustion air is passed from the air chamber 1 via the air distribution plate 2 into the combustion chamber 4, into whose bottom part the fuel is fed through the branch 3. The reactor in accordance with the invention, operating in accordance with the principles indicated in the description of Fig. 1 , is completely placed in a water space 12 and is, thus, fully cooled. The exhaust gas- ducts 6 of the horizontal separator pass the gases purified of solid matter into the lower reversing chamber 8. In the fire tubes 9, the gases are cooled further and pass into the upper reversing chamber 10, and from there further through the pipes 11 into the system of flue gas ducts. The solid material is returned through the pipe 7 to an appropriate level in the combustion chamber 4. The branches 13 and 14 are the inlet and outlet ducts for the cooling water. Fig. 3 shows the reactor solution in accord- - ance with the invention as applied to the purification of hot gases and to the recovery of heat, accomplished by means of two flow-through cyclones connected in series. The hot gases to be purified are passed into the reactor through the opening 1. In the bottom part of the reactor space, there is a mixing chamber 2, into which the solid material is returned through the return pipes 4 and 13, and into which the necessary solid process material, if any, is fed (e.g., CaCO_ for the absorption of sulphur oxides) through the branch 17. If necessary, process material or waste (e.g., CaSO.) can be removed out of the mixing space 2 through the branch 16. The solid materials and the gas rise through the pipes 3 into the collecting space 5. Through the branch 6, the gases containing solids are passed tangentially to the circumference 7 of the first horizontal cyclone. The pre-purified gases are removed out of the first separator through one end or both ends of the separator chamber through the openings 8. The separated solid matter is returned into the mixing part 2 through the pipe 4. Through the branch 9 j the pre-purified gases are passed to the circumference of the separator chamber 10 of the second horizontal separator. The pure gases are removed through the ends of the second horizontal separator through the openings 11. The separated solid matter is returned through the dis¬ charge pipe 13 into the mixing part 2. In order to reduce losses of pressure, the gas ducts 9 and 12 are attached to the discharge openings 8 and 11 tangen¬ tially. The cooling of the reactor part in Fig. 3 is accomplished as a fire-tube construction, whereby the tubes 3 and 4 are located in a water space 15 formed by the mantle 4. From the horizontal separator shown in Fig. 1, the gases are removed symmetrically, and the ends of the separator chamber are conical. It is clear that the ends of the separator chamber may also be plane and - that the gas may also be removed from one side only. If. necessary, the discharge pipes 10 of the horizontal separator may also extend into the separator chamber 7. In Fig. 1, a practical connection between the reactor chamber and the horizontal separator is shown, but it is clear that the separator may be located, e.g., eccen¬ trically relative the reactor chamber and that the re¬ turn duct for the solid matter may also be located outside the reactor chamber. The cooling part of the embodiment shown in Fig. 3 consists of fire tubes placed inside the mantle. I is obvious that the cooling may also be accomplished by means of water tube constructions. It is also evident that, if necessary, even more than two separators may be connected in series and/or in parallel. Even otherwise, it should be stated that, above, the reactor invention has been described just in the light of three exemplifying embodiments. This is, however, not supposed to confine the field of appli¬ cation of the invention concerned to the. given example cases only. It is also obvious that, in the present application, different modifications can be produced of the basic solutions, which said modifications are inventionally included in the scope of the present application.

Claims: WHAT IS CLAIMED IS: 1. T.wo- or multi-component reactor coir-prisine; a fluidized-bed part and a particle separator for the purification of the gases of the dynamic fluid- ized bed, c h a r a c t e r i z e d in that a hori¬ zontal cyclone is fitted in the reactor chamber and that a return pipe for the separated material is con- nected to the circumference of the separator chamber of the said cyclone, preferably to the lowermost point of its circumference, and that the purified gases are removed through one end or both ends of the separator chamber of the cyclone. 2. Reactor as claimed in claim 1, fitted as a part of a fire-tube boiler, c h a r a c t e r - • i z e d in that the reactor and the horizontal cyclone are completely fitted inside the water mantle. 3. Reactor as claimed in claim 1, fitted so as to function as a purifier of hot gases containing impurities and as a heat-recovery unit, c h a r a c ¬ t e r i z e d in that the reactor part consists of vertical tubes placed in the water mantle, some of the said tubes functioning as return pipes for the sepa- rated solid matter. 4. Reactor as claimed in claims 1 and 3, c h a r a c t e r i z e d in that the first horizontal cyclone operates as a pre-separator of low pressure losses, whereby the purification of gases propertakes place in the second horizontal separator, connected in series.

Inventors: SARKOMAA PERTTI JUHANI, SARKOMAA, PERTTI, JUHANI
Applicants: RAUMA REPOLA OY, RAUMA-REPOLA OY
Application year: 1985
Main classification: B01J8
IPC codes: B01J8, B04C1, B04C3, B04C9, F22B31, F23C10, F24H1