FUEL-BEARING PLUGGING DEVICE

Abstract: The invention relates to a nuclear-reactor fuel assembly having at least one thimble tube with a thimble plug disposed therein. The thimble plug (12) is hollow, including a tubular cladding (30), and it contains nuclear fuel (34), such as natural, depleted and/or enriched uranium dioxide pellets. The use of such fuel-bearing thimble plugs increases core fuel loading, improves core reflectivity by decreasing the water-to-fuel ratio, and upon subsequent removal or fuel-bearing thimble plugs from thimble tubes which origin­ ally were plugged results in a beneficial spectral shift.

Description: FUEL-BEARING PLUGGING DEVICE The present invention relates generally to nuclear reactor fuel assemblies and, more particularly, to improved thimble-tube plugging means therefor. As well known in the art, the nuclear reactor core of a typical nuclear power plant may comprise a hundred or more fuel assemblies, and each fuel assembly may comprise several hundred fuel rods, such as, for example, a total of 289 arrayed in 17 rows of 17 fuel rods per row. A typical fuel assembly includes also guide tubes, or thimbles, for receiving control rods to be used in controlling the reactivity of the reactor, as well known in the art. Usually, provision is made, during the assemblage of fuel assemblies, for all of the fuel assemblies of a given size to have the same number of control-rod guide thimbles, such as 24 in an assembly using a 17 x 17 array of fuel rods. When in use, however, not all of the fuel assemblies of a reactor core usually require the same number of control rods, the number of control rods actually employed in the various assemblies ordinarily varying depending upon the particular location of the respective assemblies within the core. In order to prevent any substantial amounts of debris possibly present in the closed-loop coolant system from collecting in any of the unused guide thimbles and, moreover, to appropriately control the volume flow rate of reactor coolant through the thimbles, thimble plugging devices have been conventionally employed in connection W those thimbles which do not have control rods and/or table poison rods operatively associated therewith. #-:nventional thimble tube plugging devices comprise cylindrical solid rods supported from a holddown-assembly base plate so as to extend downward into those thimble tubes in which no control rods and/or burnable poison rods are employed and which therefore need to be plugged. In conventional nuclear reactor power plants or facilities, the fuel contained in the nuclear fuel rods is usually in the form of cylindrical pellets of uranium dioxide (UO > ), and the uranium component is enriched uranium as opposed to natural uranium. Enriched uranium contains a substantially higher proportion of U-235, and a correspondingly lower proportion of U-238, than is characteristic of natural uranium, and therefore it is considerably more expensive than natural uranium. Nuclear reactor power plants or facilities, however, cannot utilize nuclear fuel consisting entirely of natural uranium since natural uranium does not exhibit sufficient reactivity to render the fission process in a reactor critical in a sustained manner. A reactor is considered to be critical when each fission produces another fission reaction. Correspondingly, a reactor is considered to be sub-critical when, on the average, each fission process results in less than one further fission process, and a reactor is considered to be super-critical when each fission process, on the average, results in more than one further fission process. Reactivity is a measure of the number of excess or free neutrons which are produced by the fission process in a reactor and which, therefore, are available for additional fissioning, it being appreciated that at least one excess or free neutron is required for subsequent fissioning to be achieved in order to sustain the chain reaction and to maintain the reactor critical. Thus, reactivity may be considered to be either positive, zero or negative, zero reactivity corresponding to a critical power state within the reactor. In order to provide a reactor with the longest possible fuel life cycle, conventional reactors employ only enriched uranium fuel in their fuel rods nce enriched uranium exhibits the highest level of rear trty which becomes increasingly more important as the particular fuel cycle proceeds. Generally, a commercial nuclear reactor will exhibit the hw quest level of reactivity at the beginning of a fuel cycle, after which its reactivity progressively declines, the end of the fuel cycle being reached when the reactivity of the fuel is insufficient to maintain the chain reaction, or in other words, to keep the reactor critical. The nuclear fission rate in the core of a typical nuclear power plant can be conventionally controlled in various ways, such as, for example, by means of neutron absorbing control rods, burnable poisons, and poisons dissolved within the reactor coolant, the two former means being conventionally utilized for incremental or stepwise and continuous reactor power adjustment functions or operations, respectively, while the latter means is conventionally employed for true continuous reactivity control exercised over the fission processes throughout the reactor in a uniform manner since the soluble poison, such as, for example, boron, is disposed in the reactor coolant which is present throughaut the core, as opposed to the specific locations of the control rods and burnable poisons. From the fact that the reactivity of a nuclear reactor is substantially greater at the beginning of a fuel cycle than thereafter, it naturally follows that substantial reactivity control must be exercised in the beginning stages of the fuel cycle in order to effectively restrain the core reactivity, whereas such reactivity controls must be relaxed as the fuel cycle proceeds, and particularly as the fuel cycle approaches its end, in order to permit the core to remain sufficiently reactive to sustain the chain reaction and keep the reactor critical. This change in reactivity control is achieved by varying the percentage of soluble boron poisons contained in the reactor core coolant. In particular, as the fuel cycle proceeds and fissile material is consumed, the reactivity of the core decreases, and the reactor would tend to go critical if steps were not taken to offset the decrease in core reactivity by progressively reducing the amount of neutron-absorbing materials present in the core. This is conventionally done by continuously removing, during normal operation, a predetermined percentage of boron poisons from the core coolant so as, in effect, to permit more fuel to partake in the fission process and thus increase the reactivity of the core to keep the latter critical. Leakage of neutrons out of the reactor core is another factor to be considered in the operation of a reactor facility since leakage of active neutrons from the core effectively lowers the reactivity of the core in a similar manner as does the excessive absorption of active neutrons by poisons. Thus, in order to compensate for the loss of free neutrons due to leakage, additional amounts of soluble boron poisons usually are removed from the core coolant to maintain the reactor critical. Such practices are economically wasteful, however, in that neutrons are effectively lost or consumed without yielding an economically useful product, such as, for example, additional plutonium fuel, or, in other words, in that the uranium fuel is depleted inefficiently, with the consequence of higher fuel costs and a shorter fuel cycle. It has been observed that one general area of a reactor core where substantial neutron leakage occurs is the axial path defined by an unused thimble tube having a conventional plug disposed therein, such thimbles with the solid plugs virtually defining axial corridors through which free neutrons may escape from the core. It is the principal object of the invention to provide an improved manner of plugging thimble tubes, and the invention accordingly resides in a nuclear-reactor fuel assembly having at least one thimble tube with an elongate thimble plug axially inserted therein, characterized in that said thimble plug comprises a cladding tube containing nuclear fuel. Unlike the solid plugs heretofore employed for plugging unused thimble tubes, the thimble plugs em#c- -¯ cj the invention enable free neutrons which otherwise would tend to leak from the reactor core to react with the nuclear fuel within t e plugs and thus to be economically utilized for fissioning or the production of plutonium. A preferred embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a vertical elevational view, partly in section, of a guide-thimble plug assembly embodying the invention; and Figure 2 is an enlarged, detailed view of one of the thimble plugs of the assembly shown in Figure 1. Referring now to Figure 1 in particular, the guide-thimble plug assembly shown therein and generally designated with reference numeral 10 comprises a plurality of thimble tube plugs 12. Each thimble tube plug 12 includes an upper end plug 14 with a suspension fitting 16 for supporting the thimble tube plug 12 from a base plate 18 associated with a conventional holddown assembly including a holddown bar structure 22, a tubular spring guide 20 extending between the plate 18 and the structure 22, and a pair of concentrical holddown springs 24 and 26 coaxially disposed upon the spring guide 20 between the plate 18 and the structure 22. Referring now to Figure 2, it shows in detail one of the thimble tube plugs 12 of the plug assembly 10 illustrated in Figure 1. The plug 12 is similar to a fuel rod in that it comprises a cladding tube 30, the upper end of which is sealed by means of the end plug 14, and the lower end of which is sealed by means of an end plug 32. The cladding tube 30 may be fabricated either from a suitable zirconium based alloy, such as, for example, zircaloy-2 or zircaloy-4, or from stainless steel; the zirconium based alloys are preferred to stainless steel since they exhibit relatively low capture cross-sections with respect to thermal neutrons. A stack of cylindrical nuclear fuel pellets 34 is disposed within the cladding tube 30 in the lower region thereof and supported upon the lower end-plug 32. The fuel preferably is natural uranium, such as natural uranium dioxide (U02), although enriched or depleted uranium fuel may also be utilized. The axial extent, or height, of the stack of fuel pellets 34 may be, for example, approximately 15.25 cm. Above the stack, of pellets 34 there is a plenum chamber 36 which accommodates any gaseous emissions produced during the fission process. A holddown spring clip 38 is provided in the lower region of the plenum chamber 36 to hold the fuel pellets 34 firmly in their stacked position; it will be appreciated that a coil spring (not shown) disposed between the stack of fuel pellets 34 and the upper end-plug 14 could be used instead of the spring clip 38. It should be noted that each of the particular fuel-bearing thimble tube plugs 12 disposed herein has an overall axial length comparable to that of a conventional thimble tube plug. Thus, when the thimble-tube plug assembly 10 is in its proper position on the fuel assembly associated therewith, the thimble tube plugs 12 depending from the base plate 18 and inserted into the respective thimbles (not shown) to be plugged will occupy upper end portions of the thimble tubes. In this case, it is desirable for the reactor fuel rods (not shown) of the associated fuel assembly likewise to have upper regions which contain natural uranium fuel and are so located as to match the location of the natural uranium fuel regions within the thimble tube plugs 12, thereby to provide a uniform layer of natural uranium fuel across the whole fuel assembly. This enhances substantially uniform utilization of the fuel within the particular fuel assembly, without the creation of localized hot-spots or similar non-uniform regions therein. Alternatively, and although not shown herein, the fuel-bearing thimble tube plugs embodying the invention may have an axial length comparable to that of a conventional fuel rod, in which event they will extend within the associated thimble tubes substantially the full length thereof, and the fuel arrangement within the fuel-bearing thimble tubes may comprise an upper plenum chamber similar to plenum chamber 36, an upper axially extending fuel zone, having an approximate axial length of 15.25 cm corresponding to the fuel zone within the thimble plug 12 as defined by the fuel pellets 34, an intermediate plenum chamber, and a lower fuel zone, comprised of fuel pellets similar to pellets 34, having an axial length of approximately 15.25 cm. In this particular arrangement, the fuel rods of the fuel assembly would also have a lower fuel zone or region comprised of natural uranium fuel and extending approximately 15.25 cm in height so as to again define a co-planar array of natural uranium fuel with the corresponding natural uranium fuel zone defined within the lower region of the full-length thimble tube plugs. The intermediate region or zone of the fuel rods would of course be provided with enriched uranium fuel, and, as has been noted hereinbefore, if power requirements or demands so dictated, and reactivity eontrol techniques could acatmmodate the same, in accordance with a third embodiment, the intermediate plenum chamber of the fuel-bearing thimble tube plugs could be eliminated and replaced with a fuel region or zone of enriched, natural, or depleted fuel, as desired or required. Still further, it is conceivable that the fuelbearing thimble tube plugs could be provided with an entire stack or provision of enriched fuel, and the fuel assembly fuel rods similarly provided with only enriched fuel in the conventional manner. Regardless of which one of these arrangements utilizing thimble plugs according to the invention is employed, in each case the thimble plugs will provide an axial fuel zone or blanket effectively preventing the sc#'-e. hence waste, of active, free or excess neutrons ##q?r.i thimble tube plug corridors, such as could result X the use of conventional thimble plugs, as previously explained herein. In the thimble plugs embodying the invention, the free neutrons prevented from escaping are utilized either for fissioning (when encountering U-235 atoms or previously formed plutonium atoms) or to produce plutonium fuel (when encountering U-238 atoms). Another benefit derived from the use of ; bearing thimble tube plugs embodying the invention resides in that the additional fuel introduced into the reactor core as a result thereof causes the core average power density to be lowered, which reduces the overall or average temperature level of the fuel within the core. Such reduced average temperature level results- not only in a safer operation of the nuclear core but also in improved fuel consumption efficiencya The temperature of the core is more evenly distributed throughout the core so that there are no potentially dangerous hot-spots. Still a further cost benefit is derived from the use of fuel-bearing thimble plugs according to the invention in that it enhances the production and utilization of plutonium fuel within the primary fuel rods of the reactor core through spectral shift. More specifically, due to the increased fuel loading within the core resulting from the use of the fuel-bearing thimble tube plugs, the neutron spectrum within the core is shifted to higher energy levels which enhance the production of plutonium fuel in the primary or regular fuel rods. In order to efficiently consume the plutonium fuel thus produced, the neutron spectrum in the core must be shifted to lower energy levels, which can be done by removing the fuel-bearing thimble tube plugs from the particular fuel assembly in which they were used, and utilizing the fuel assembly within the core during the next fuel cycle Spectral shift is achieved when the fuel/water coolant ratio is altered due either to an addition of fuel resulting from the introduction of fuel-bearing thimble tube plugs into the core, or to the removal of fuel-bearing thimble plugs.

Claims: AIMS : 1. A nuclear-reactor fuel assembly having at ast one thimble tube with an elongate thimble plug xially ally insertedtherein, characterized in that said thimble plug (12) comprises a cladding tube (30) containing nuclear fuel (34). 2. A nuclear-reactor fuel assembly according to claim 1, characterized in that said nuclear fuel (34) comprises natural uranium. 3. A nuclear-reactor fuel assembly according to claim 1 or 2, characterized in that said nuclear fuel (34) 5 in the form of uranium dioxide (U02) pellets. 4. A nuclear-reactor fuel assembly according to claim 1, 2 or 3, characterized in that said nuclear fuel (34) comprises enriched uranium. 5. A nuclear-reactor fuel assembly according to laim 1, 2, 3 or 4, characterized in that said nuclear fuel (34) comprises depleted uranium. 6. A nuclear-reactor fuel assembly according to any one of the preceding claims, including a holddown assembly base plate, characterized in that said or each tumble plug (12) is supported from said base plate (18).

Inventors: FIELD, DAVID HAMPTON
Applicants: WESTINGHOUSE ELECTRIC CORPORATION
Application year: 1985
Main classification: G21C3
IPC codes: G21C7, G21C3