Heat transfer sheet

Abstract: A heat transfer sheet for heat-sensitive printing dotwise by means of thermal heads, comprises a base film, a hot melt ink layer supported by the base film, and a releasable layer between the base film and the hot melt ink layer. The releasable layer comprises a material selected from: silicone resins; a mixture of silicone resin and thermoplastic or thermosetting resin; silicone-modified resins; PVA, protein, amino acid resins, gelatin, vinylidene fluoride, chlorinated polyethylene, NC, CAP, CAB, NC/isocyanate, CAP/isocyanate, CAB/isocyanate, polyamide, or polycaprolactone; a mixture of thermoplastic resin with silicone modified wax, polyethylene wax, paraffin wax, or microcrystalline wax; with higher fatty acids, their amides, esters, or salts; with a higher alcohol; or with a phosphoric ester; silicone modified wax, paraffin wax, microcrystalline wax, carnauba wax or montan wax; higher alcohols; higher alcohols; higher fatty acids, their amides, esters, or salts; and phosphoric esters.

Description: This invention relates to improvement of a heat transfer sheet (a heat-sensitive transfer sheet), and more particularly, to a heat transfer sheet capable of providing high quality printing even in the case of a transferable paper (i.e., a paper to be transferred) having a low surface smoothness and further capable of preventing any staining (e.g. scumming or smudging) caused by a hot melt ink composition. When the output print of computers and word processors is printed by heat transfer systems, a heat transfer sheet comprising a heat melt ink layer provided on one surface of a film, as well as at least one thermal head are used. Prior art heat transfer sheets are those which are produced by using, as a base film, papers such as condenser paper and paraffin paper having a thickness of from 10 to 20 µm, or films of plastics such as polyester and cellophane having a thickness of from 3 to 20 µm, and coating on the base film described above a hot melt ink layer wherein pigments are incorporated into waxes. The heat transfer sheet is used in the form of a film or in rolled form in most cases. In general, however, when heat transfer printing is carried out, a hot melt ink layer of a heat transfer sheet directly contacts with the surface of a transferable paper, and a time lag between the moving velocity of the heat transfer sheet and that of the transferable paper is liable to occure at the time of initiating and stopping the printing or moving to a new line. This is because staining occurs. Particularly, in high-speed printing the staining is liable to occure. While the heat transfer system can be used to print to common papers, distinct printing is not necessarily carried out in all the common papers. It is possible to carry out maximum printing if the transferable papers are calendered wood-free papers or coated papers which exhibit a value of at least 100 seconds when the smoothness of the transferable papers is expressed in terms of Beckmann smoothness. Even in the case of wood-free papers having a value of the order of 50 seconds, sufficient printing quality can be obtained. However, when transferable papers having a low smoothness i.e., less than 50 seconds are used, the distinctiveness of printing is reduced. This is because in the case of papers having very uneven surfaces, an ink composition cannot entirely come into contact with papers under a thermal head-urging pressure and the uncontacted portions exhibit inferior transfer. Further, the heat transfer system is slower in printing speed as compared with an impact system, and improvement is required. In order to carry out printing at a higher speed, the level of heat energy which is given to a thermal head must be increased. However, this tends to lead to bleeding of printing and to make the staining described above worse. We have carried out studies in order to overcome the drawbacks and disadvantages described above, looking to provide a heat transfer sheet wherein no staining is generated even if high speed heat transfer is carried out and wherein distinct printing can be obtained even in the case of transferable papers having a low surface smoothness. SUMMARY OF THE INVENTION We have manufactured and tested heat transfer sheets comprising various elements. As a result, we have now found that the provision of layer comprising specific materials on the transferable paper-contacting surface of a heat transfer sheet is extremely effective. According to the present invention there is provided a heat transfer sheet for heat-sensitive printing dotwise by means of thermal heads, comprising a base film, a hot melt ink layer supported by the base film, and a releasable layer between the base film and the hot melt ink layer, wherein said releasable layer comprises a material selected from: silicone resins; a mixture of silicone resin and thermoplastic or thermosetting resin; silicone-modified resins: PVA, protein, amino acid resins, gelatin, vinylidene fluoride, chlorinated polyethylene, NC, CAP, CAB, NC/isocyanate, CAP/isocyanate, CAB/isocyanate, polyamide, or polycaprolactone; a mixture of thermoplastic resin with silicone modified wax, polyethylene wax, paraffin wax, or microcrystalline wax; with higher fatty acids their amides, esters, or salts; with a higher alcohol; or with a phosphoric ester; silicone modified wax, paraffin wax, microcrystalline wax, carnauba wax or montan wax; higher alcohols; higher alcohols; higher fatty acids, their amides, esters, or salts; and phosphoric esters; wherein said releasable layer acts as a surface protective layer for all portions of said hot melt ink layer transferred from said heat transfer sheet onto a surface to be printed. DETAILED DESCRIPTION OF THE INVENTION Each material, etc. of a heat transfer sheet of the present invention will be described in detail hereinafter. Base Film A conventional base film can be used as it is, as a base film used in the present invention. Other films can be used. The base film of the present invention is not particularly restricted. Examples of the base film materials include plastics such as polyester, polypropylene, cellophane, polycarbonate, cellulose acetate, polyethylene, polyvinyl chloride, polystyrene, nylon, polyimide, polyvinylidene chloride, polyvinyl alcohol, fluorine resins, rubber hydrochloride, and ionomers; papers such as condenser paper, and paraffin paper; and nonwoven fabrics. Composite films thereof may be also used. The thickness of this base film can suitably vary depending upon materials in order to obtain appropriate strength and thermal conductivity. The thickness of the base film is, for example, from 1 to 25 µm, preferably from 3 to 25 µm. Hot Melt Ink Layer having a Filling Effect In a heat transfer sheet according to a first embodiment of the present invention, an ink layer comprises a hot melt ink composition having a melt viscosity of from 10 cps to 60 cps at 100°C. A hot melt ink composition of a prior art heat transfer sheet has a melt viscosity of from about 100 to about 150 cps at 100°C, and therefore the hot melt ink composition used in the first embodiment of the present invention has a low viscosity which has not been heretofore used. Due to the low viscosity of the hot melt ink composition, the wetting of the heated molten ink composition (by thermal heads) to a transferable as well as a filling effect of printed areas are improved. The low viscosity of the hot melt ink composition facilitates the migration of the ink composition to areas wherein the contact of the transfer sheet with paper is incomplete. Thus, high printing quality can be obtained. If the melt viscosity at 100°C of hot melt ink composition is higher than 60 cps, the expected effect cannot be obtained. If the melt viscosity is lower than 10 cps, bleeding may occur and thus printing quality is deteriorated. A hot melt ink layer comprises a coloring agent and a vehicle, and may contain various additives, as needed. The coloring agents include organic or inorganic pigments or dyes. Preferred of these are pigments or dyes having good characteristics as recording materials, for example, those pigments or dyes having a sufficient color density and exhibiting no discoloration or fading under conditions such as light, heat and humidity. The coloring agents may be materials wherein while they are colorless when they are not heated, they form color on heating. Che coloring agents may be such materials that they form color by contacting it with a material contained in a transferable sheet. In addition to the coloring agents which form cyan, magenta, yellow and black, coloring agents having other various colors can be used. That is to say, the hot melt ink composition contains, as coloring agents, carbon black or various dyes or pigments selected depending upon color which is desired to provide to the ink composition. Waxes, drying oils, resins, mineral oils, celluloses and rubber derivatives and the like, and mixtures thereof can be used as such vehicles. Preferred examples of waxes are microcrystalline wax, carnauba wax and paraffin wax. In addition, representative examples of waxes which can be used include various eaxes such as Fischer-Tropsch wax, various low molecular weight polyethylene and partially modified waxes, fatty acid esters, amides, Japan wax, bees wax, whale wax, insect wax, wool wax, shellac wax, candelilla wax, and petrolatum. Examples of the resins which can be used include ethylene-vinyl acetate copolymer (EVA), ethylene-ethyl acrylate copolymer (EEA), polyethylene, polystyrene, polypropylene, polybutene, petroleum resins, vinyl chloride resins, polyvinyl alcohol, vinylidene chloride resins, methacrylic resins, polyamide, polycarbonate, fluorine resins, polyvinyl formal, polyvinyl butyral, acetyl cellulose, nitrocellulose, vinyl acetate resins, polyisobtylene and polyacetal. In order to impact good thermal conductivity and melt transferability to the ink layer, a thermal conductive material can be incorporated into the ink composition. Such materials include carbonaceous materials such as carbon black, and metallic powders such as aluminum, copper, tin oxide and molybdenum disulfide. The hot melt ink layer can be directly or indirectly coated onto the base film by hot melt coating, ordinary printing or coating methods such as hot lacquar coating, gravure coating, gravure reverse coating, roll coating, gravure printing and bar coating, or many other means. The thickness of the hot melt ink layer should be determined such that the balance between the density of necessary printing and heat sensitivity is obtained. The thickness is in the range of from 1 to 30 µm, and preferably from 1 to 20 µm. Hot Melt Ink Layer A hot melt ink layer used in the second embodiment of the present invention comprises a coloring agent and a vehicle, and may contain various additives, as needed. The coloring agents include organic or inorganic pigments or dyes. Preferrred of these are pigments or dyes having good characteristics as recording materials, for example, those pigments or dyes having a sufficient color density and exhibiting no discoloration or fading under conditions such as light, heat and humidity. The coloring agents may be materials wherein while they are colorless when they are not heated, they form color on heating. The coloring agents may be such materials that they form color by contacting it with a material contained in a transferable sheet. In addition to the coloring agents which form cyan, magenta, yellow and black, coloring agents having other various colors can be used. That is to say, the hot melt ink composition contains, as coloring agents, carbon black or various dyes or pigments selected depending upon color which is desired to provide to the ink composition. Waxes, drying oils, resins, mineral oils, celluloses and rubber derivatives and the like, and mixtures thereof can be used as such vehicles. Preferred examples of waxes are microcrystalline wax, carnauba wax and paraffin wax. In addition, representative examples of waxes which can be used include various waxes such as Fischer-Tropsch wax, various low molecular weight polyethylene and partially modified waxes, fatty acid esters, amides, Japan wax, bees wax, whale wax, insect wax, wool wax, shellac wax, candelilla wax, and petrolatum. Examples of the resins which can be used include EVA, EEA, polyethylene, polystyrene, polypropylene, polybutene, petroleum resins, vinyl chloride resins, polyvinyl alcohol, vinylidene chloride resins, methacrylic resins, polyamide, polycarbonate, fluorine resins, polyvinyl formal, polyvinyl butyral, acetyl cellulose, nitrocellulose, vinyl acetate resins, polyisobutylene and polyacetal. In order to impart good thermal conductivity and melt transferability to the ink layer, a thermal conductive material can be incorporated into the ink composition. Such materials include carbonaceous materials such as carbon black, and metallic powders such as aluminum, copper, tin oxide and molybdenum disulfide. The hot melt ink layer can be directly or indirectly coated onto the base film by hot melt coating, ordinary printing or coating methods such as hot lacquer coating, gravure coating, gravure reverse coating, roll coating, gravure printing and bar coating, or many other means. The thickness of the hot melt ink layer should be determined such that the balance between the density of necessary printing and heat sensitivity is obtained. The thickness is in the range of from 1 to 30 µm, and preferably from 1 to 20 µm. Filling Layer In the transfer sheets of the present invention, a filling layer may also be provided having both an action of effecting filling of printed areas of a transferable paper during transferring and a function of preventing staining of the printed areas. That is to say, in printing, a conventional heat transfer sheet is liable to generate staining of the transferable paper due to rubbing between the heat transfer sheet and the transferable paper. On the contrary, the present heat transfer sheet having the filling layer does not incur staining even if rubbing occurs because the surface portion of the filling layer only adheres to the transferable paper and the filling layer prevents the ink layer from directly contacting with the transferable paper. Further, when the hardness of the coating film of the filling layer is high (for example, carnauba wax, candelilla wax and the like), the degree of adhesion of the filling layer to the transferable paper is more reduced, little staining may occur. The term "filling" as used herein includes both (a) a case wherein the surface concave of the transferable paper is packed with a filler to exhibit filling, and (b) another case wherein a filler migrates onto the transferable paper while keeping the film state to come into contact with the surface convex to secure it, thus the concave is clogged in the form like a bridge, and consequently the surface of printed areas becomes smooth. In the present invention, the filling layer comprises waxes and/or resins, and may contain extender pigments, as needed. The melting point of the filling layer can be selected depending upon the temperature of a thermal head used. It is preferred that the melting point of the filling layer be in the range of from 40° to 150°C. Examples of preferred waxes are microcrystalline wax, carnauba wax, and paraffin wax. In addition to such waxes, representative examples of waxes which can be used include various waxes such as Fischer-Tropsch wax, various low molecular weight polyethylenes and partially modified waxes, fatty acid esters and amides, Japan wax, bees wax, whale wax, insect wax, wool wax, shellac wax, candelilla wax, petrolatum, and vinyl ether waxes such as octadecyl vinyl ether. The wax used in the filling layer and the wax used in the hot melt ink layer described above are the same or different. In a preferred embodiment of the present invention, both waxes can be different as follows: the filling layer is provided on the hot melt ink layer; vehicles such as relatively low melting wax are used in both layers; and the hot melt ink composition having a lower melting point as compared with the filling layer, for example, from 40 to 80°C is used. Thereby, the heat sensitivity of the ink composition is increased, and high speed heat transfer becomes possible. By forming the filling layer which comes into contact with the transferable paper from the materials having a higher melting point as compared with the hot melt ink layer, for example, from 50° to 100°C, little bleeding of printing occurs in heat transfer at a high energy level. Accordingly, appropriate combinations can be determined such that the above melting point range and difference in melting point, for example 10 - 60°C are met. Examples of resins used in the filling layer include polyethylene, chlorinated polyethylene, chlorosulfonated polyethylene, ethylene-vinyl acetate copolymer (EVA), ethylene-ethyl acrylate copolymer (EEA), ionomers, polypropylene, polystyrene, styrene-acrylonitrile copolymer (AS resins), ABS resins, polyvinylformal resins, methacrylate resins, cellulose acetate resins, maleic acid resins, polyvinyl chloride, polyvinylidene chloride, vinyl chloride-acrylonitrile copolymer, vinylidene chloride-acrylonitrile copolymer, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinyl propionate copolymer, polyvinyl acetate, polyvinyl alcohol, polyvinyl acetal, polyvutene resins, acrylic resins, fluorine resins, isobutylene-maleic anhydride copolymer, polyamide resins, nitrile rubbers, acrylic rubbers, polyisobutylene resins, polycarbonate resins, polyacetal resins, polyalkylene oxide, saturated polyester resins, silicone resins, phenol resins, urea resins, melamine resins, furan resins, alkyd resins, unsaturated polyester resins, diallyl phthalate resins, epoxy resins, polyurethane resins, modified rosin, rosin, hydrogenated rosin, rosin ester resins, maleic acid resins, ketone resins, xylene resins, vinyltoluenebutadiene resins, polycaprolactone resins, ethyl cellulose resins, polyvinyl butyral resins, vinyltolueneacrylate resins, terpene resins, aliphatic, aromatic, copolymer or alicyclic petroleum resins, cellulose derivatives such as methyl cellulose, hydroxyethyl cellulose and nitrocellulose, and copolymers and blend polymers thereof. It is recommended that an appropriate amount of an extender pigment be incorporated into the filling layer because the bleeding and tailing of printing can be prevented. It is unsuitable that the particle diameter of the extender pigment be too large. Examples of extender pigment suitable for use herein include inorganic bulking agents such as silica, talc, calcium carbonate, precipitated barium sulfate, alumina, titanium white, clay, magnesium carbonate and tin oxide. If the amount of the extender pigment used is too small, the effect obtained is poor. If the amount is more than 60%, dispersibility is reduced, thus it is difficult to prepare an ink composition and the coating obtained is liable to peel off from the base film. Accordingly, it is desirable that the extender pigment be added in an amount of from 0.1 to 60% by weight. As described above, the filling layer may contain a coloring agent (e.g. pigments or dyestuffs) if necessary or may not contain any coloring agent. If the coloring agent is used, the combination of the coloring agent of the filling layer with the coloring agent of the ink layer provides recording having a sufficient density. If only a colorless vehicle is used, it is possible to prevent such a situation that the transferable paper and the ink layer are directly contacted to rub to cause staining. Further, a coloring agent having a masking effect, such as titanium white, is advantageously used, for example, to sharply develop the color of the transferred ink by virtue of the effect of masking the color of the surface of the transferable paper. The filling layer can be also coated by various techniques. It is suitable that the thickness of this layer be from about 0.1 to 30 µm. Antisticking Layer If the material from which a base film is produced has a low degree of heat tolerance, it is preferable that the thermal head-contacting surface be provided with a layer for preventing sticking to the thermal head since high energy and heat are transmitted by the thermal head when printing is carried out under a low temperature atmosphere or at a high speed. The following compositions can be used for preparing the antisticking layer. (a) Compositions containing (i) a thermoplastic resin having an OH or COOH group, such as acrylpolyol, urethane having an OH group, and vinylchloride-vinylacetate copolymer, polyesterpolyol, (ii) a compound having at least 2 amino groups, diisocyanate or triisocyanate, (iii) a thermoplastic resin, and (iv) a material which acts as a heat relasing agent or lubricant. (b) Compositions containing (i) a resin such as silicon-modified acrylic resin, silicone-modified polyester resin, acrylic resin, polyester resin, vinylidene fluoride resin, vinylidene fluoride-ethylene tetrafluoride copolymer resin, polyvinyl fluoride resin, and acrylonitrile-styrene copolymer resin, and (ii) a heat releasing agent or lubricant. Examples of the heat releasing agents or lubricants are materials which melt on heating to exhibit their action, such as for example waxes and amides, esters or salts of higher fatty acids; and materials which are useful in the form of solid per se , such as for example fluorine resins and inorganic material powders. The provision of such an antisticking layer makes it possible to carry out thermal printing without occurring sticking even in a heat transfer sheet wherein a heat unstable plastic film is used as a substrate. The merits of plastic films such as good resistance to cutting and good processability can be put to practical use. Releasable Layer A releasable layer is provided in order to improve the releasability between the base film and the ink layer. Release layers comprising crystalline wax are known in the field of thermal printing by hot stamping from, for example, US-A-4404249. Thus, transfer efficiency is improved and release sound is reduced. When the releasable layer remains on the surface of the ink layer after releasing the releasable layer also functions as a protective layer for the printed areas, and contributes to improvement of abrasion resistance of the printed image. The following can be preferably used as materials from which the releasable layer is produced. (a) Resins (i) Silicone resins. (ii) Mixture of a silicone resin and a thermoplastic or thermosetting resin which is compatible therewith. (iii) Silicone-modified resins such as silicone-modified acryl and silicone-modified polyesters. (iv) PVA, protein, amino acid resins, gelatin, vinylidene fluoride, chlorinated polyethylene, NC, CAP, CAB, NC/isocyanate, CAP/isocyanate, CAB/isocyanate, polyamide, polycaprolactone and the like. (b) Thermoplastic Resin + Releasing Agent (i) Releasing Agent Waxes such as silicone-modified wax, polyethylene, paraffin and microcrystalline wax; higher fatty acid, higher fatty acid amides, higher fatty acid esters, and higher fatty acid salts; higher alcohols; and phosphoric esters such as lecithin. (ii) Thermoplastic Resins Acrylic resins, polyester resins, vinylidene fluoride resins, maleic acid resins, polyamides, polycaprolactone, vinylidene fluoride-tetrafluoroethylene copolymer resins, polyvinyl fluoride resins, acrylonitrile-styrene copolymer resins, acryl-vinyl chloride copolymer resins, nitrile rubbers, nylon, polyvinylcarbazole, rubber chloride, cyclized rubbers, polyvinyl acetate resins, polyvinyl chloride resins, vinyl chloride-vinyl acetate copolymer resins and the like. (c) Waxes (i) All waxes such as paraffin wax, microcrystalline wax, carnauba wax and montan wax. (ii) Silicone-modified waxes. (iii)Higher alcohols. (iv) Higher fatty acids, higher fatty acid amides, higher fatty acid esters and higher fatty acid salts. (v) Phosphoric esters such as lecithin. In order to indicate more fully the nature and utility of this invention, the following examples are set forth, it being understood that these examples are presented as illustrative only and are not intended to limit the scope of the invention. All parts used herein are by weight unless otherwise specified. Example 1 A polyethylene terephthalate film having a thickness of 3.5µm was used as a base film to prepare a transfer sheet wherein a releasable layer, an antisticking layer, an ink layer and filling layer having the following composition were formed on the base sheet. Releasable Layer: 40% Xylene solution of silicone-modified resin (KR 5208 manufactured by Shinetsu Kagaku Kogyo, Japan) 10 parts Toluene 40 parts Xylene 40 parts Butanol 15 parts The releasable layer was coated in an amount of 0.1 g/m² by a gravure coating process. Hot Melt Ink Layer: Carbon black "Siest SO" (manufactured by Tokai Denkyoku, Japan) 15 parts Ethylene-vinyl acetate copolymer "Evaflex 310" (manufactured by Mitsui Polychemical, Japan) 10 parts Paraffin wax "Paraffin 150°F" 40 parts Carnauba wax 15 parts The above components were kneaded for 6 hours at a temperature of 120°C using an attritor. The kneaded mass was coated at a temperature of 120°C in an amount of 5 g/m² by a hot melt roll coating process. Filling Layer: Carnauba emulsion "WE-90" (40% solids; manufactured by Bond Wax Company) 10 parts 75% IPA aqueous solution 10 parts The filling layer was coated in an amount of 1 g/m² by a gravure coating process. Antisticking Layer: Vinylidene fluoride-tetrafluoroethylene copolymer "Kainer K 7201" (manufactured by Pennwalt Corp.) 5 parts Polyester polyol "SP-1510" (manufactured by Hitachi Kasei, Japan) 4 parts CAB "Sellit BP 700-25" (manufactured by Bayer Aktiengesellschaft) 1 part Polyethylene wax "FC 113" (manufactured by Adeka Argus Chemical Co Ltd, Japan) 1 part Fluorocarbon "F-57" (manufactured by Accell) 0.5 part MEK 60 parts Toluene 30 parts The antisticking layer was coated in an amount of 0.3 g/m² (on a dry basis: the coating weight is similarly described on a dry basis) by a gravure coating process. This was used the above heat transfer sheet wherein the thickness of the ink layer and filling layer was 4µm and 2µm, respectively. Several papers (i.e. wood-free paper having a high smoothness and medium paper having a low smoothness) were used as transferable papers. A commercially available thermal head was used to carry out heat transfer printing. At energy of the thermal head of 0.7 mJ/dot, high speed printing of 40 words/second was carried out. This transfer sheet exhibited good transfer performance against all transferable papers without any staining. Printing could be carried out without any release noise. Also, even in a low temperature atmosphere (0°C), high quality printing was obtained. Example 2 The same base film as that of Example 1 was used to prepare a transfer sheet wherein a releasable layer and an ink layer having the following composition were formed on the base film. Releasable Layer: Polyester resin "Bryron 200" (manufactured by Toyobo Co, Japan) 10 parts Silicone-modified wax "KF3935" (manufactured by Shinetsu Kagaku, Japan) 5 parts Methyl ethyl ketone (MEK) 50 parts Toluene 50 parts The releasable layer was coated in an amount of 0.1 g/m² by a gravure coating process. Hot Melt Ink Layer: The same as that of Example 1. This transfer sheet was evaluated for printing in the same manner as described in Example 1. This transfer sheet exhibited good transfer performance against all transferable papers without any release noise. Example 3 The same base film as that of Example 1 was used to prepare a transfer sheet wherein a releasable layer, a filling layer and an ink layer having the following compositions were formed on the base film. Releasable Layer: Montan wax 10 parts Xylene 50 parts Toluene 40 parts The releasable layer was coated in an amount of 0.7 g/m² by a gravure coating process while warming to 50°C. Hot Melt Ink: Product obtained by reacting hexamethylene di-isocyanate with Ethyl alcohol at an equivalent weight (80°C, 10 hours) 30 parts Vinyl acetate "Esneal C-50" 6 parts Carbon black "Siest SO" (manufactured by Tokai Denkyoku, Japan) 6 parts Ethyl alcohol 50 parts IPA 20 parts The ink layer was coated in an amount of 3 g/m² by a gravure coating process. Filling Layer: 155°F Paraffin wax emulsion "WE-70" (40% solids aqueous emulsion manufactured by Bond Wax Co.) 10 parts 60% isopropanol aqueous solution (coated in an amount of 1 g/m²) 15 parts This transfer sheet exhibited good transfer performance against all transferable papers without any staining. Printing could be carried out without any release noise. In case of this example, the releasable layer also functions as a protective layer for the printed areas. EXAMPLE 4 The same base film as that of Example 1 was used to prepare a transfer sheet wherein a releasable layer and an ink layer having the following composition were formed on the base film. Releasable Layer: Polyamide resin (Leomide 2185 manufactured by Kao Sekken, Japan) 10 parts IPA 100 parts The releasable layer was coated in an amount of 1 g/m² by a gravure coating process. Hot Melt Ink Layer: The same composition as that of Example 3 was coated in an amount of 3 g/m². In the case of this example, the releasable layer also functions as a protective layer for the printed areas because the releasable layer remains in such a form that the surface of the printed area is coated with the releasable layer after transfer. This transfer sheet exhibited good transfer performance against all transferable papers and printing could be carried out without any release noise. EXAMPLE 5 The same base film as that of Example 1 was used to prepare a transfer sheet wherein a primer layer, a releasable layer and an ink layer having the following composition were formed on the base film. Primer Layer: Polyester polyol (PTI 49002 manufactured by E.I. Du Pont de Nemours and Company) 10 parts MEK 50 parts Toluene 50 parts The primer layer was coated in an amount of 0.5 g/m² by a gravure coating process. Releasable Layer: PVA 205 (manufactured by Kurare, Japan) 10 parts Water 60 parts Ethanol 40 parts The releasable layer was coated in an amount of 1 g/m² by a gravure coating process. Hot Melt Ink Layer: The same as that of Example 1 When a releasable layer is formed from materials which are not readily adhered to a PET base film and readily released from the hot melt ink layer, such as PVA, it is preferable to provide a primer layer to obtain adhesion between the base film and the releasable layer, as shown in this example. Other processes for improving adhesion include those processes wherein the surface of the base film is subjected to corona and plasma treatments by a conventional method. This transfer sheet was evaluated for printing in the same manner as described in Example 1. This transfer sheet exhibited good transfer performance without any release noise. As can be seen from Examples described above, the heat transfer sheet of the present invention has effects and advantages of when the releasable layer is interposed between the base film and the ink layer, the release of both layers can be readily carried out, transfer efficiency is improved, and release noise is also reduced. Further, in the case where the ink layer is transferred together with the releasable layer or the releasable layer is divided into two separate layers during the transferring operation, the wear resistance of the printed area improves

Claims: A heat transfer sheet for heat-sensitive printing dotwise by means of thermal heads, comprising a base film, a hot melt ink layer supported by the base film, and a releasable layer between the base film and the hot melt ink layer, wherein said releasable layer comprises a material selected from the group consisting of: silicone resins; a mixture of silicone resin and thermoplastic or thermosetting resin; silicone-modified resins: PVA, protein, amino acid resins, gelatin, vinylidene fluoride, chlorinated polyethylene, NC, CAP, CAB, NC/isocyanate, CAP/isocyanate, CAB/isocyanate, polyamide, or polycaprolactone; a mixture of thermoplastic resin and silicone modified wax, polyethylene wax, paraffin wax, or microcrystalline wax; a mixture of thermoplastic resin and higher fatty acids, higher fatty acid amides, higher fatty acid esters, or higher fatty acid salts; a mixture of thermoplastic resin and an higher alcohol; a mixture of thermoplastic resin and a phosphoric ester; silicone modified wax, paraffin wax, microcrystalline wax, carnauba wax or montan wax; higher alcohols; higher fatty acids, higher fatty acid amides, higher fatty acid esters, or higher fatty acid salts; and phosphoric esters, wherein said releasable layer acts as a surface protective layer for all portions of said hot melt ink layer transferred from said heat transfer sheet onto a surface to be printed. The use in a heat transfer sheet for heat-sensitive printing dotwise by means of the thermal heads, the sheet comprising a base film and a hot melt ink layer supported by the base film; of a releasable layer between the base film and the hot melt ink layer; the releasable layer comprising a material selected from: silicone resins; a mixture of silicone resin and thermoplastic or thermosetting resin; silicone-modified resins; PVA, protein, amino acid resins, gelatin, vinylidene fluoride, chlorinated polyethylene, NC, CAP, CAB, NC/isocyanate, CAP/isocyanate, CAB/isocyanate, polyamide, or polycaprolactone; a mixture of thermoplastic resin and silicone modified wax, polyethylene wax, paraffin wax, or microcrystalline wax; a mixture of thermoplastic resin and higher fatty acids, higher fatty acid amides, higher fatty acid esters, or higher fatty acid salts; a mixture of thermoplastic resin and an higher alcohol; a mixture of thermoplastic resin and a phosphoric ester; silicone modified wax, paraffin wax, microcrystalline wax, carnauba wax or montan wax; higher alcohols: higher fatty acids higher fatty acid amides, higher fatty acid esters, or higher fatty acid salts; and phosphoric esters, wherein said releasable layer acts a surface protective layer for all portions of said hot melt ink layer transferred from said heat transfer sheet onto a surface to be printed.

Inventors: HIDA YOSHIAKI, MIZOBUCHI AKIRA, TAKAHASHI KYOHEI, UMISE SHIGEKI, YAMAMOTO KYOICHI, HIDA, YOSHIAKI, MIZOBUCHI, AKIRA, TAKAHASHI, KYOHEI, UMISE, SHIGEKI, YAMAMOTO, KYOICHI, Umise, Shigeki, 206, Kasumigaseki Village,
Applicants: DAINIPPON PRINTING CO LTD, DAI NIPPON INSATSU KABUSHIKI KAISHA
Application year: 1985
Main classification: B41M5
IPC codes: B41M5