CLEAN ROOM

Abstract: The present invention relates to a sanitary equipment which is provided in a toilet attached to a clean room. The side surface of the body (a) of the sanitary equipment is made almost vertical, and fixation elements for fastening the body of the equipment onto the wall (A2) of the toilet do not protrude into the toilet. As a result, air is circulated through the toilet in such a manner that the air flowing down in the toilet is not disturbed.

Description: The present invention relates to a clean room including at least one piece of sanitary equipment, such as a toilet. The clean room may be provided in e.g. an integrated circuit production plant, a food production or processing plant or the like. In a conventional clean room forming part of such a plant, a grating, a punched metal plate or the like is laid on the floor of the room to provide numerous air discharge ports. The air in the room is sucked out of it through the air discharge ports by a fan installed outside the room and is returned into the room through an air filter mounted on the ceiling of the room, so that dust or the like should not stay or accumulate in the room. The dust or the like might thus be prevented from being carried into the plant. However, since a toilet stool, for example, provided as a piece of sanitary equipment in the clean room has a recess on the side surface of the lower part of the toilet stool and is fixed at the bottom on the floor of the clean room by bolts or the like, the circulating air flowing down in the room is disturbed around the toilet stool so that an air flow stays near said recess. If the staying air flow contains dust or the like, the dust or the like is likely to stay and cling to the clothes of the user of the room so that the dust or the like is carried into the plant. If a toilet bowl for urine or a washstand is provided, instead of the toilet stool, in the room, the circulating air flowing down in the room is disturbed because the toilet bowl or the washstand projects from the wall of the room, so that an air flow stays in the room. If the staying air flow contains dust or the like, the dust or the like is likely to stay and accumulate on the top of the toilet bowl or the washstand in particular, fly off again and cling to the clothes of the user of the room so that the dust or the like is carried into the plant. In addition, since a water feeder is manually handled for each of the above-mentioned sanitary equipments to supply washing water to the pot-shaped portion of the equipment, dirt from the hand of the user is likely to cling to the handling portion of the water feeder, fly off in the form of particles from the handling portion, float in the air and cling to the clothes or the like of the user so that the particles are carried into the plant. US-A-3149346 and FR-A-2039930 disclose pieces of sanitary equipment which include a main body portion having side surfaces which are illustrated to be close to the vertical. In a first aspect, the present invention aims to provide a clean room arrangement which includes at least one piece of sanitary equipment which does not cause dust or the like to stay in the room. In a second aspect, the present invention aims to provide a clean room arrangement which includes at least one piece of sanitary equipment designed to enable a user to supply washing water without putting a hand into contact with the equipment. The first aspect of the present invention is attained by providing a clean room arrangement comprising: at least one piece of sanitary equipment which includes a main body portion all of whose side surfaces are substantially vertical to enable air to be drawn in streamlined fashion from around the equipment without the formation of still pockets of air, and fixation elements for fastening the body of the equipment onto the wall of the room located so that they do not project into the room, and means for extracting air and associated dust from the room, and in particular from around the sanitary equipment, which results in a substantially vertical flow of air within the room. The second purpose of the present invention is attained by furnishing the sanitary equipment with a sensor which actuates the opening and closing of a water feeder for supplying washing water to the body of the equipment. For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:- Fig. 1 shows a longitudinal sectional side view of a sanitary equipment for a clean room, which is an embodiment of the present invention and whose body is a toilet stool. Fig. 2 shows a plan view of the sanitary equipment. Fig. 3 shows a sectional view of the sanitary equipment along a line III-III shown in Fig. 2. Fig. 4 shows an oblique view of the sanitary equipment. Fig. 5 shows a longitudinal sectional view of a sanitary equipment for a clean room, which is another embodiment of the present invention and whose body is a toilet bowl for urine. Fig. 6 shows a partially cutaway front view of the latter sanitary equipment. Fig. 7 shows a partially cutaway plan view of the latter sanitary equipment. Fig. 8 shows a side view of a sanitary equipment for a clean room, which is still another embodiment of the present invention and whose body is a toilet bowl for urine. Fig. 9 shows a longitudinal sectional side view of a sanitary equipment for a clean room, which is still another embodiment of the present invention and whose body is washstand. Fig. 10 shows a partially cutaway front view of the sanitary equipment whose body is the washstand. Fig. 11 shows a sectional view of the sanitary equipment along a line XI-XI shown in Fig. 10. The embodiment shown in Fig. 1, 2, 3 and 4 is hereinafter described. The body (a) of the sanitary equipment shown in these four drawings is a toilet stool of the blowout type. The body (a) is made of ceramic or synthetic resin so that the side surface of the body is made almost vertical and does not have a large recess or protrusion though the side surface may have a small recess or protrusion or may be slightly oblique. The bottom a1 of the body (a) is placed on the floor A1 of a toilet. The rear a2 of the body (a) is put in tight contact with the wall A2 of the toilet. Fixation elements 1 such as T-shaped bolts are inserted in the rear of the body (a) and the wall A2 and tightened with nuts 2 so that the body (a) is secured. A pot-shaped portion a3 is provided in the front part of the equipment body (a). A water feed chamber a4 is formed in the upper section of the rear part of the body (a). A water drain passage a6 is formed at the bottom of the pot-shaped portion a3 so that the passage a6 obliquely extends up along the rear of the pot-shaped portion, is cranked halfway and communicates with a water drain port a5 opened in the rear of the equipment body (a). A water feed port a7 is opened into the rear of the water feed chamber a4. The water feed port a7 is connected to a water feed pipe 3 which is embedded in the wall A2 and communicates with a water feeder (b). The water feed chamber a4 is connected through a communication hole a8 to a water passage a9 formed along the brim of the pot-shaped portion a3 and is also connected through a communication passage a10 to a water passage a11 formed under the water drain passage a6. Numerous water ejection holes a12 are opened at appropriate intervals into the bottom of the water passage a9. A portion of washing water supplied from the water feeder (b) is discharged from the water ejection holes a12 on the inside surface of the pot-shaped portion a3 to wash it. The water passage a11 is provided with a first jet hole a13 at the bottom of a bent portion at the inlet port of the water drain passage a6 and with a second jet hole a14 above the first jet hole a13. The first and the second jet holes a13 and a14 are opened toward the outlet port of the water drain passage a6. Another portion of the washing water supplied from the water feeder is jetted from the jet holes a13 and a14 into the water drain passage a6 to send excrements together with accumulated water to the water drain port a5 to drain them to the exterior of the toilet through a water drain pipe 4 connected to the water drain port a5. The water feeder (b) is made up of an electromagnetic flush valve, for example. The operation of the water feeder is controlled through an infrared sensor (c) provided on the wall A2. When it is detected by the sensor (c) that the user of the sanitary equipment has approached the body (a) of the equipment, a prescribed quantity of washing water is supplied to the water feed chamber a4. When the user has stood up after using the equipment, another quantity of washing water is supplied to the water feed chamber a4. A toilet seat (d) made of synthetic resin or the like and shaped similarly to the top of the equipment body (a) is integrally fitted on the top of the body (a). An open portion d1 is provided in the front part of the toilet seat (d) so that the open portion d1 adjoins the pot-shaped portion a3. Air discharge passages d2 are formed in the right and left portions of the rear part of the toilet seat (d). A housing portion d3, in which an excretive organ washer 5 which ejects warm water to the excretive organ of the user of the sanitary equipment to wash the organ is provided, is formed in the center of the rear part of the toilet seat (d). A right and a left warm air passages d4 are formed between the housing portion d3 and the right and the left air discharge passages d2. The front ends of the right and the left air discharge passages d2 are connected to a pair of right and left air discharge ports d5 opened in the bottom of the front of the open portion d1 toward the pot-shaped portion a3. Air discharge pipes 6, which communicate with the exterior of the toilet, are connected to the rear ends of the air discharge passages d2. An air discharge fan 7 is provided halfway in the air discharge pipes 6 to suck smelly air out of the pot-shaped portion a3 through the air discharge ports d5 and evacuate the smelly air to the exterior of the toilet through the air discharge passages d2 and the air discharge pipes 6. In this embodiment, the operation of the air discharge fan 7 is controlled through the sensor (c). When the user of the sanitary equipment has approached the body (a) of the equipment, the fan 7 is rotated. In a prescribed time after the user has moved away from the equipment body (a) after using the equipment, the fan 7 is stopped. The front ends of the right and the left warm air passages d4 are connected to a pair of right and left blowoff ports d6 opened in the rear of the open portion d1. The rear ends of the passages d4 are connected to air feed pipes 8 communicating with the interior or exterior of the toilet. An air feed fan 9, a heater 10 and an air filter 11 such as a sterilizing filter for removing dust or the like from the air and removing oxides or the like flying off from the surface of the heater 10 are sequentially provided halfway in the air feed pipes 8 so that the heater and the air filter are located downstream to the fan 9. The air obtained from the interior or exterior of the toilet and heated by the heater 10 is blown off from the blowoff ports d6 to the user's excretive organ washed by the excretive organ washer 5, through the filter 11 by the air feed fan 9 to dry the excretive organ The operation of the air feed fan 9 and the excretive organ washer 5 are regulated through a control panel 12 mounted on the wall A2. Although the equipment body (a) is a blowout-type toilet stool in the above-mentioned embodiment, the equipment body (a) may be a toilet stool of any type. The embodiment shown in Fig. 5, 6 and 7 is hereinafter described. In this embodiment, the equipment body (a) is a toilet bowl for urine. The equipment body (a) is made of ceramic or synthetic resin so that the outside surface of the body (a) is almost vertical, the upper part of the body is made slightly larger and larger downward, and the form of the body as seen from the front is similar to that of the longitudinal section of a bullet or bomb. The bottom a1 of the body (a) is placed on the floor A1 of a toilet. The rear a2 of the body (a) is made flat and put in tight contact with the wall A2 of the toilet. Fixation elements 1 such as T-shaped bolts are inserted in the rear a2 of the equipment body (a) and the wall A2 and tightened with nuts 2 so that the body (a) is secured. An open portion a15 is provided in the upper section of the front part of the equipment body (a) so that the open portion a15 adjoins a pot-shaded portion a3. A water feed chamber a4 is formed over the pot-shaped portion a3 so that a rear wall a16 extends between the water feed chamber a4 and the pot-shaped portion a3. A water drain port a5 is opened into a trap a17 under the pot-shaped portion a3. A water drain pipe 4 embedded in the wall A2 is connected to the water drain port a5. A water feed port a7 is opened into the rear of the water feed chamber a4. The water feed port a7 is connected to a water feed pipe 3 embedded in the wall A2 and communicating with a water feeder (b) such as an electromagnetic flush valve. Communication holes a8 are opened into the right and left portions of the rear of the water feed chamber a4 so that the holes a8 communicate with water spreading chambers a17 extending continuously to the bottom of the water feed chamber a4. The right and left portions of the front of the water feed chamber a4 communicate with water passages a9 formed along the brim of the open portion a15. The operation of the water feeder (b) is controlled through a sensor (c) provided on the upper part of the front of the equipment body (a). In a prescribed time after it is detected by the sensor (c) that the user of the sanitary equipment has approached the body (a) of the equipment, a prescribed quantity of washing water is supplied to the water feed chamber a4 and then sent to the water spreading chambers a17 and the water passages a9. Plural water spreading holes a18 are opened at appropriate intervals into the bottoms of the water spreading chambers a17 at the rear wall a16. A portion of the washing water introduced into the water feed chamber a4 through the water feed port a7 is discharged from the water spreading holes a18 on the inside surface of the rear wall a16. Plural water ejection holes a12 are opened at appropriate intervals into the water passages a9 toward the pot-shaped portion a3. Another portion of the washing water introduced into the water feed chamber a4 is discharged from the water ejection holes a12 on the inside surface of the pot-shaped portion a3. Fig. 8 shows the other embodiment in which the rear a2 of the body (a) of a sanitary equipment is embedded in a wall A2. Fig. 9, 10 and 11 shows still the other embodiment in which a washstand is provided as a sanitary equipment body (a). The body (a) is made of ceramic or synthetic resin so that the outside surface of the front of the body (a) is almost vertical or slightly oblique as shown in Fig. 9. The rear a2 of the equipment body (a) is embedded in a wall A2 so that an annular engaging stepped portion a19 vertically formed on the outer part of the body (a) is fitted, from the interior of a chamber furnished with the equipment, into a fitting hole A2' opened in the wall A2 . The bottom a1 of the equipment body (a) is placed on a pedestal (e) located outside the chamber. A fixation element 1 such as a bolt is inserted in the bottom a1 and the pedestal (e) and tightened with a nut 2 so that the body (a) is secured. An open portion a15 is provided in the upper part of the front of the equipment body (a) so that the open portion adjoins a pot-shaped portion a3. A dome-shaped cover a20 is formed on the upper part of the rear of the body (a) so that the cover a20 extends over the rear part of the pot-shaped portion a3. A water passage a9 is formed at the brime of the pot-shaped portion a3 along the total circumference thereof. When the equipment body (a) is secured, the upper edge of the open portion a15 is made nearly flush with the surface of the wall A2 so that only the front of the pot-shaped portion a3 projects from the wall A2. A water feed port a7 is opened into the rear of the water passage a9 so that a water feed pipe 3 communicating with a water feeder (b) such as a solenoid valve is connected to the water feed port a7. Numerous water ejection holes a12 are opened at appropriate intervals into the bottom of the water passage a9. Washing water supplied from the water feeder (b) is discharged from the water ejection holes a12 on the inside surface of the pot-shaped portion a3 to make a water film to wash hands. A water drain port a5 is opened in the bottom of the pot-shaped portion a3 so that a water drain pipe 4 is connected to the water drain port a5. The diameter of the drain port a5 is made such that no water accumulates at the bottom of the inside of the pot-shaped portion a3 even if the maximum quantity of washing water is discharged from a water ejector 13 mentioned below. The inlet port of an air discharge passage a21 is opened above the water drain port a5 and beside (behind as to Fig. 9) it. The air discharge passage a21 obliquely extends up from said inlet port along the rear of the pot-shaped portion a3. An air discharge pipe 6, which communicates with the exterior of the chamber furnished with the sanitary equipment, is connected to the outlet port of the air discharge passage a21. An air discharge fan 7 is provided in the halfway portion of the air discharge pipe 6. When the air discharge fan 7 is rotated, the air in the pot-shaped portion a3 is sucked out of it through the inlet port of the air discharge port a21, turned as U along the bottom of the inside surface of the pot-shaped portion and evacuated to the exterior of the chamber through the air discharge pipe 6. In this embodiment, the operation of the air discharge fan 7 is controlled through a sensor (c) mentioned below, so that the quantity of the air discharged by the fan is changed in a prescribed time after the start of the operation. In other words, the rotational frequency of the air discharge fan 7 is low while the washing water is discharged from the water ejector 13; and the rotational frequency of the fan is heightened to increase the quantity of the sucked air when hot air is blown off from a blowoff port 14 mentioned below. The water ejector 13 for washing the hands of the user of the sanitary equipment, the blowoff port 14 for drying the already washed hands and the sensor (c) for control both the washing and the drying are provided through the cover a20. A water ejection pipe 15 ramified from the secondary side of the water feeder (b) for supplying the washing water to the water passage a9 is connected to the upper end of the water ejector 13. The lower end of the ejector 13 is protruded in the cover a20 so that the drops of the washing water supplied from the water feeder (b) do not fly out of the equipment body (a). An air feed pipe 8 is connected to the blowoff port 14. An air feed fan 9 is provided in the halfway portion of the air feed pipe 8 so that the air inside or outside the chamber furnished with the sanitary equipment is rapidly blown off from the port 14. A heater 10 and an air filter 11 such as a sterilizing filter for removing dust or the like from the air and removing oxides or the like flying off from the surface of the heater are sequentially provided downstream to the air feed fan 9. The sensor (c) is a conventional photoelectric infrared sensor, which sends a detection signal to a controller 16 when the user of the sanitary equipment has inserted his hands into the pot-shaped portion a3 through the open portion a15. The controller 16 is electrically connected to the water feeder (b), the air discharge fan 7, the sensor (c), the air feed fan 9 and the heater 10. When the detection signal is sent from the sensor (c) to the controller 16, the water feeder (b) is opened and the air discharge fan 7 is rotated at the low rotational frequency for 10 to 15 seconds, for example. After that, electricity is applied to the heater 10 to cause it to heat, the air feed fan 9 is rotated and the air discharge fan 7 is rotated at the heightened rotational frequency, for 30 seconds to 1 minute, for example. When the user of the washstand has inserted his hands into the pot-shaped portion a3 through the open portion a15, washing water is discharged from the ejection holes a12 of the water passage a9 to make a water film on the inside surface of the pot-shaped portion, other washing water is jetted as a shower bath from the water ejector 13 to wash the hands of the user, and the air in the pot-shaped portion is evacuated out of it. When the discharge and the jetting of the washing water and the evacuation of the air are stopped, hot air is rapidly blown off from the blowoff port 14 to remove water drops from the hands to dry them, and the quantity of the air sucked through the air discharge passage a21 is increased to suck dust or the like flying off from the hand-washing user and his clothes, to evacuate the air and the dust or the like to the exterior of the chamber furnished with the sanitary equipment. Although the quantity of the air sucked by the air discharge fan 7 is changed in a prescribed time in the above-mentioned embodiment, the rotation of the fan 7 may be started at the same time as the blowoff of the hot air from the blowoff port 14.

Claims: A clean room arrangement comprising: at least one piece of sanitary equipment which includes a main body portion (a) all of whose side surfaces are substantially vertical to enable air to be drawn in streamlined fashion from around the equipment without the formation of still pockets of air, and fixation elements (1,2) for fastening the body (a) of the equipment onto the wall (A2) of the room located so that they do not project into the room, and means for extracting air and associated dust from the room, and in particular from around the sanitary equipment, which results in a substantially vertical flow of air within the room. A clean room arrangement according to claim 1, further comprising a sensor (c) which actuates the opening and closing of a water feeder (b) for supplying washing water to the body (a) of the sanitary equipment. A clean room arrangement according to claim 1 or claim 2 characterized in that the body (a) of the sanitary equipment is a toilet stool. A clean room arrangement according to claim 1 or claim 2 characterized in that the body (a) of the sanitary equipment is a toilet bowl for urine. A clean room arrangement according to claim 1 or claim 2 characterised in that the body (a) of the sanitary equipment is a washstand. A clean room arrangement according to claim 3 characterised in that the bottom (a1) of the body (a) of the sanitary equipment is placed on a floor; and the rear (a2) of the body (a) of the equipment is fixed on a wall in tight contact therewith. A clean room arrangement according to claim 3 characterised in that the rear (a2) of the body (a) of the sanitary equipment is provided with a water drain port (a5) to which a water drain pipe (a6) is connected. A clean room arrangement according to claim 4 characterised in that the bottom (a1) of the body (a) of the sanitary equipment is placed on a floor (A1); and the rear (a2) of the body (a) of the equipment is made flat and fixed on a wall (A2) in tight contact therewith. A clean room arrangement according to claim 4 characterised in that the bottom (a1) of the body (a) of the sanitary equipment is placed on a floor (A1). A clean room arrangement according to claim 5 or claim 9 characterised in that the rear (a2) of the body (a) of the sanitary equipment is embedded in a wall (A2). A clean room arrangement according to claim 5 characterised in that an open portion is provided in the upper part of the front of the body (a) of the sanitary equipment so that the open portion adjoins a pot-shaped portion (a3).

Inventors: IIDA, MASAMI C/O TOTO LTD., IKENAGA, TAKAO TOTO LTD., KAWAMURA, SEIIJIRO C/O TOTO LTD., KUSUMOTO, AKIO C/O TOTO LTD., OKADA, HIROSHI C/O TOTO LTD., SHIGEMATSU,TOSHIFUMI C/O TOTO LTD.
Applicants: TOTO LTD.
Application year: 1985
Main classification: E03D11
IPC codes: E03D9, E03D11, E03D5