ROTARY HAMMER

Abstract: A rotary hammer known as a percussion tool used for drilling concrete and rocks comprises a vibrating mechanism installed inside the hammer body (1), a cylinder (24) for guiding the vibrating mechanism having a piston-like drive member (26) which is driven by an electric motor (11) through a motion conversion transmission mechanism (27) which converts rotary motion into axial reciprocating motion, the reciprocating motion of the drive member (26) imparting axial percussive vibrations to a tool (29), such as a drill bit, held at the front end of the hammer body (1) through a striker (28) axially movably installed in the cylinder (24), and a tool holding member (37) for concommittantly rotatably holding the tool (29) adapted to be rotated by transmission of rotation from motor (11), rotation being imparted to the tool. The hammer body (1) has (a) an electric motor section (A) which comprises a receiving section (10a) for receiving transmission mechanisms including a motion conversion transmission device (27) and the vibrating mechanism inside a frame (10) which serves as a shell barrel which opens axially of the vibrating mechanism, and in which the electric motor (11) is installed with its axis extending parallel to the axis of the vibrating mechanism adjacent the receiving section (10a), (b) a vibration and transmission mechanism section (B) in which the transmission mechanisms including the motion conversion transmission mechanism (27) and the vibrating mechanism having the cylinder (24) internally provided with the piston (26) and striker (28) are held by a bracket (21) removably connected to one opening in the frame (10) of the electric motor section (A), and (c) a tool holding section (C) in which the tool holding member (37) for concomittantly rotatably holding the tool (29) is rotatably supported by a bracket (53) removably connected to the other opening in the frame (10) of the electric motor section (A) associated with the side for receiving the vibrating mechanism and the like. These sections (A, B, C) are so arranged that they can be assembled and disassembled individually as separate component units.

Description: BACKGROUND OF THE INVENTION A rotary hammer having the features included in the first part of claim 1 is known from US-A-4,280,359. In the known machine, the cylinder provided with the piston-like drive member and striker, and the motion conversion transmission mechanism and electric motor which form a drive section for driving said piston-like drive member are received by a frame forming a shell barrel, while a bracket section for rotatably supporting the tool holding member at the front end of the hammer body and a bracket section for holding a bearing which supports one end of the rotor of the electric motor are integrally formed and fixed on said frame. As a result, in assembling this rotary hammer, the tool holding member and electric motor must be built into the bracket which supports them before said bracket can be fixed to the frame and, moreover, after the electric motor and tool holding member have thus been built in, the bracket which holds the cylinder with the pinston-like drive member and the motion conversion transmission device is fixed to the frame, a fact which, coupled with the substantial complexity of the internal construction, makes the assembly operation very troublesome. Further, disassembly operation which becomes necessary, e.g., when a machine trouble occurs is never easy as it must be performed in the order reverse to that for assembly operation. Particularly, the rugged the shell of the hammer body is made so as to have sufficient shock resistance to endure a long period of use, the more difficult the assembly operation. In this type of rotary hammers, which requires operation performance tests, e.g., on the electric motor during assembly operation, if the hammer body is of unitary construction as described above, an operation performance test, e.g., on the electric motor must be conducted with not only the electric motor but also the bit or other tool holding section built into the shell barrel; thus, such test is very troublesome. Further, in this type of rotary hammers, it often occurs that the internal mechanism breaks down or that the hammer fails to operate owing to the consumption of parts such as the sealing rings for the piston-like drive member. With the hammer body construction difficult of disassembly as described above, repair of damage or replacement of parts cannot be easily made in the field and the difficulty of disassembly often makes it necessary to carry the rotary hammer to the factory, during which time another rotary hammer has to be used. SUMMARY OF THE INVENTION It is an object of the present invention to provide a rotary hammer that permits ready disassembly to allow each of the motor, the vibration and transmission assembly and the tool holder to be removed as a separate unit for individual maintenance, repair or replacement without the necessity of dismantling other components of the entire machine. This object is met by the invention characterised in claim 1. BRIEF DESCRIPTION OF THE DRAWINGS. Fig. 1 is a side view, partly in longitudinal section, of a rotary hammer according to an embodiment of the invention; Fig. 2 is an enlarged sectional view taken along the line II-II in Fig. 1; Fig. 3 is a sectional view taken along the line III-III in Fig. 2, showing a vibration and transmission mechanism section; Fig. 4 is a side view, partly broken away, of an electric motor section; Fig. 5 is a side view, partly broken away, of a vibration and transmission mechanism section; Fig. 6 is a side view, partly broken away, of a tool holding section; Fig. 7 is a sectional view taken along the line VII-VII in Fig. 6; Fig. 8 is a sectional view taken along the line VIII-VIII in Fig. 7; and Fig. 9 is a sectional view taken along the line IX-IX in Fig. 2. DESCRIPTION OF THE PREFERRED EMBODIMENTS In Fig. 1 showing a rotary hammer in its assembled state, 1 denotes a hammer body and 2 denotes a grip section provided with a trigger type operating element 3 for turning on and off an internal switch 4 so as to operate a driving electric motor installed in the hammer body 1. The hammer body 1 in the illustrated embodiment is constructed approximately as follows. The numeral 10 denotes a frame serving as the barrel of the shell of the hammer body 1, internally having a receiving section 10a for receiving a vibrating mechanism and a transmission mechanism to be later described, and a receiving section 10b for receiving a driving electric motor 11, in adjacent relation to each other, which frame 10 is substantially cylindrical and opens axially of said vibrating mechanism. This frame 10 is made of plastic material for reducing the weight. The electric motor 11 is installed in said receiving section 10b of said frame with its rotor shaft 12 rotatably supported at its opposite ends in bearings 13 and 14, said rotor shaft 12 having a vane wheel 15 fixed thereon. The bearing 13 on the output side of the rotor shaft 12 is held in a portion of the frame 10, while the other bearing 14 is held in a bracket 16 fixed to the frame 10 by fastening means such as screws (not shown). These components form an electric motor section A to be later described. The output end of said rotor shaft 12 is provided with a pinion 17 meshing with a transmission gear 18 and is connected to a gear 20 on an intermediate shaft 19 through said transmission gear 18, whereby the rotation of the electric motor 11 is reduced and tarnsmitted to the intermediate s shaft 19. Figs. 2 and 3 show the manner of transmission connection. The transmission gear 18 being interposed between the pinion 17 and the gear 20 on the intermediate shaft 19 is effective in avoiding an increase in the diameter of said gear 20 and hence an increase in reduction ratio. The transmission gear 18 and intermediate shaft 19 are supported at one of their respective shaft ends by bearings 22 and 23, respectively, held in a bracket 21 joined to said frame 10 and at the other ends by a holding bracket 25 to be later described. Further, a guide cylinder 24 is held by the holding bracket 25 with its axis extending parallel to said intermediate shaft 19 and is attached to said bracket 21, and a piston-like drive member 26 serving as a vibrator adapted to reciprocate axially of said cylinder 24 is slidably fitted in said cylinder 24 in sealed condition established by a seal ring 26a. This structure constitutes a vibrating mechanism for imparting percussive vibration energy to the tool. The drive member 26 is connected to said electric motor 11 through a transmission mechanism including a motion conversion transmission device 27 which converts rotary motion into axial reciprocating motion, so that as the rotation of the electric motor 11 is conversion-transmitted, the drive member 26 is driven for reciprocating motion. The cylinder 24 has a striker 28 axially movably fitted therein with some air gap between it and said drive member 26, so that the striker 28 is struck for axial motion by the reciprocating motion of said drive member 26 through elastic spring means provided by air, said striker 28 imparting percussive vibration energy to a drill bit or other tool 29 which is held at the front end of the hammer body 1 by a tool holding member to be later described. These components form a unit constituting a vibration and transmission mechanism section B to be later described. In the illustrated embodiment, the motion conversion transmission device 27 comprises a cam drum 30 concomitantly rotatable through a clutch mechanism mounted on said intermediate shaft 19 extending parallel to the axis of the cylinder 24, the outer periphery of said cam drum 30 being formed with an annular groove 31 having an axis which is inclined with respect to the axis of said intermediate shaft 19, a ring 33 fitted over said annular groove 31 with balls 32 interposed therebetween, a plunger 34 radially extending from said ring 33 to form an output portion, the end of said plunger 34 extending through and engaged by a pin socket 35 attached to the piston 26 which is the vibrator of said vibrating mechanism, the arrangement being such that when the cam drum 30 is rotated by the rotation of the intermediate shaft 19, the piston 26 is axially reciprocated through the plunger 34 rocked by said inclined annular groove 31. The clutch mechanism for said cam drum 30 is constructed by loosely mounting the cam drum 30 on the intermediate shaft 19, axially slidably and concomitantly rotatably mounting a clutch member 36 on said intermediate shaft 19, and forming the respective opposed surfaces of the two with clutch teeth 30a and 36a, the arrangement being such that when the teeth 30a and 36a are in engaged condition, rotation is transmitted from the intermediate shaft 19 to the cam drum but when the teeth 30a and 36a are disengaged, it is held in no-rotation transmitted condition, i.e., a condition in which the vibrating mechanism is inactive. An operating knob (not shown) for slidably operating said clutch member projects laterally from the frame 10. A tool holding member 37 comprises a shaft-like intermediate member 38 disposed coaxially with said cylinder 24, and a holding sleeve 40 connected to said intermediate member 38 through a connecting member 39. The shank end of the drill bit or other tool inserted in said holding sleeve 40 is concomitantly rotatably held therein by locking means 40 such as a torque-transmitting key or balls. The numeral 42 denotes an operating ring internally formed with a cam adapted to fit in a recess in the shank end, said operating ring having a protective sleeve 43 fitted thereon. The spline shaft portion 38a of said intermediate member 38 is axially movably spline-fitted in an inner sleeve 44 forming a portion of a rotation transmitting mechanism, so that it can be axially displaced by the percussive action of said striker 28. An outer sleeve 45 cooperating with said inner sleeve 44 to form a portion of the rotation transmitting mechanism is loosely fitted at one end thereof on the inner sleeve 44 and rotatably fitted at the other end thereof on the cylinder 44 through a bearing 46, said outer sleeve 45 having a gear 47 which meshes with a pinion 48 formed on the end of said intermediate shaft 19, whereby the rotation of said electric motor 11 is reduced and transmitted to the outer sleeve 45. Balls 49 fitted and held in throughgoing holes in the outer sleeve 45 are installed between the loose fitting portions of the outer and inner sleeves 44 and 45 and inwardly urged by a spring 50 through a ball guide 51, said balls being fitted in dish-shaped recesses 52 formed in the outer periphery of the inner sleeve 44. Thus, the rotation of the outer sleeve 45 is transmitted to the inner sleeve 44 to rotate the tool holding member 37. When the tool 29 is in locked condition, the balls 49 are forced out of the recesses 52 in the inner sleeve 44 against the resilient force of the spring 50 to allow idle rotation; this is a rotation slip device. The tool holding member 37 is rotatably supported, at the intermediate member 38 and at the inner sleeve 44 of the rotation transmitting mechanism, in a holding bracket 56 inside a substantially cylindrical bracket 53 forming a portion of the shell, and through bearings 54 and 55. The bracket 53 and the holding bracket 56 are joined as by screws to the opening in said frame 10 on the side associated with the receiving section 10a for receiving the vibrating mechanisms and the like, a fact which, coupled with the fact that the outer sleeve 45 of the rotation transmitting mechanism fits on the cylinder 24, ensures that tool holding member 37 is held accurately coaxially with the cylinder 24. The numeral 57 denotes a rubber cover mounted on the front end of the tool holding member 37. The numeral 63 denotes a rubber buffer for absorbing shocks due to percussive vibrations. These components form a unit which constitutes a tool holding section C . Thus, in the present invention, the hammer body 1 having the arrangement described above has its component sections, i.e., the electric motor section A , the vibration and transmission mechanism section B and the tool holding section C , constructed as units which are combined so that they can be assembled and disassembled. That is, disposed inside the substantially cylindrical frame serving as said sheel barrel are the motor section A in which the electric motor 11 is installed with its axis extending parallel to the axis of the vibrating mechanism and adjacent the receiving portion for receiving the transmission mechanisms including the vibrating mechanism and motion conversion transmission device 27, the vibration and transmission mechanism section B in which the vibrating mechanism with the cylinder 24 internally provided with the piston 26 and striker 28 and the transmission mechanism including the motion conversion transmission device 27 and intermediate shaft 19 are integrally held by the bracket 21, and the tool holding section C in which the tool holding member 37 which concomitantly rotatably holds the tool 29 such as a drill bit is supported by the bracket 53, said sections A - C being assembled individually as separate component units, as shown in Figs. 4-6, and combined to thereby constitute the hammer body 1; thus, it can be assembled and disassembled unit by unit. To this end, the means for joining the bracket 21 for said vibration and transmission mechanism section B to the frame 10 for the electric motor section A is embodied in such a manner that as shown in the drawings the peripheral edge of the bracket 21 and the open end of the frame 10 are fitted together in sealed condition through a packing 58 and as shown in Fig. 9 the two are joined together at a plurality of locations on their peripheral edges by fastening means 59 such as screws extending through the perpheral edge of the bracket 21 and inserted in threaded holes in the frame 10; thus, the two can be connected to or disconnected from each other by tightening or loosening said fastening means 59. The means for joining the bracket 53 and the holding bracket 56 for the tool holding section C to the frame 10 for the electric motor section A is embodied in such a manner that as shown in the drawings the connection end of the holding bracket 56 separate from the bracket 16 which supports the electric motor 11 is fitted in the open end of the receiving portion 10a of the frame 10 where the metal ring 64 is mounted and as shown in Fig. 8 the two are joined together at a plurality of locations on their peripheral edges by fastening means 60 such as screws extending through the peripheral edges of the bracket 53 and holding bracket 56 and inserted in threaded holes in the frame; thus, the two can be connected to or disconnected from each other by tightening or loosening said fastening means 60. This joining arrangement is also applicable to the case where the two brackets 53 and 56 are integrally formed. Thus, the assembly manufacture of said rotary hammer can be attained by individually assembling said electric motor section A , vibration and transmission section B , and tool holding section C unit by unit, building the vibration and transmission section B and tool holding section C into the frame 10 of the electric motor section A through its opposite openings, fitting together the cylinder 24 of the vibration and transmission mechanism section B and the outer sleeve 45 of the rotation transmitting mechanism of the tool holding section C at the bearing 46, meshing the pinion 17 on the rotor shaft of the electric motor 11 with the transmission gear 18 and meshing the pinion 48 on the intermediate shaft 19 with the gear 47 of the outer sleeve, and joining the brackets 21, 53 and 56 to the open ends of said frame 10 by the fastening means 59 and 60. In this manner it can be easily assembly-manufactured. Further, an operation performance test on the electric motor can be conducted with the electric motor section alone before the vibration and transmission mechanism section B and tool holding section C are built in. Further, if a trouble occures inside the tool holding section C or the vibration and transmission mechanism section B or if there is a need to replace a consumable part such as a seal ring for the piston 26, only the unit forming the tool holding section C or the vibration and transmission mechanism section B , which includes said trouble or said part to be replaced, may be removed from the frame 10 by loosening the fastening means 59 or 60; thus, repair and replacement of parts can be made without having to disassemble the other sections, and the subsequent assembly can also be easily made in the same manner as the above. In addition, the grip portion 2 is made of synthetic resin and is of split type vertically longitudinally divided such that the two halves are put together to hold projections 61 on the bracket 21 of the hammer body 1 along the rubber buffers therebetween and are then clamped by fastening means 62 such as bolts and nuts. The hammer body 1 of the invention is not limited to the construction described above. For example, bevel gears and a crank may be used to convert rotary motion into reciprocating motion. Thus, in embodying the invention, changes or modifications may be made without departing from the scope of Claims.

Claims: A rotary hammer comprising an electric motor (11), a tool holder (37) including means (38, 45) for transmitting reciprocating and rotating forces to a tool, a vibration and transmission assembly including a motion conversion transmission mechanism (27) which converts the rotary motion of said motor (11) into an axial reciprocating motion, a vibrating mechanism having a cylinder (24) for guiding a piston-like drive member (26) reciprocated by said motor (11) through said transmission mechanism (27) and a striker (28) axially movable in said cylinder (24) for imparting axial percussive vibrations to the tool, and an intermediate shaft (19) for transmitting the rotation of said motor (11) to said tool holder (37), said vibration and transmission assembly being integrally held by a bracket (21, 25), and a frame (10) housing said motor (11), said tool holder (37) rotatably supported by a bracket (53, 56), and said vibration and transmission assembly with the axis of the vibration mechanism extending parallel to the axis of said motor (11), characterized in that said motor (11) with the frame (10), said vibration and transmission assembly, and said tool holder (37) are formed as three separate units (A, B, C) each adapted to be individually assembled and disassembled, that said motor (11) is mounted in said frame (10) by having one end of its shaft (12) supported by a receiving section (10b) of the frame (10) and the other end of the shaft (12) supported by a bracket (16), and that said bracket (21, 25) supporting said vibration and transmission unit (B), said bracket (53, 56) supporting said tool holder unit (C), and said bracket (16) supporting said other end of said motor shaft (12) are individually detachably connected to corresponding openings of the frame (10) by fastening means (59, 60) engaging the respective bracket and said frame (10). The rotary hammer of claim 1, wherein the bracket (53, 56) of the tool holder (37) includes a holding bracket (56) internal of an outer bracket (53) that forms part of the shell of the hammer, these brackets (53, 56) being together joined to the frame (10) by said fastening means (60). The rotary hammer of claim 1 or 2, wherein a portion (45) of a mechanism transmitting the rotation from the motor (11) to the tool holder (37) is removably fitted to the cylinder (24) of said vibration and transmission assembly.

Inventors: KOMINAMI, MASAYOSHI
Applicants: SHIBAURA ENGINEERING WORKS COMPANY, LTD.
Application year: 1985
Main classification: B23B45
IPC codes: B25D17, B25F5, B25D11, B23B45