WIRE MATRIX PRINT HEAD

Abstract: A wire matrix print head including a mounting plate (20) having a plurality of electromagnets (23) supported therefrom in a circular pattern, and an annular member (44) having a nose portion (46) for housing a plurality of print wires (55) and a plurality of armatures (48) operably associated with the electromagnets (23) for driving the wires (55) from a non-printing to a printing position. To simplify assembly of the print head and to assure proper positioning of the various parts, there is provided a unitary member (50) positioned centrally of the electromagnets (23) and formed for positioning each of the armatures (48) in relation to an electromagnet (23) and for spacing the mounting plate (20) and the annular member (44) one from the other. A biasing means (110) is also provided for retaining each of the armatures (48) in position relative to the unitary member (50) and for biasing, by means of individual resilient portions (114), each of the armatures (48) against its respective electromagnet (23).

Description: - - WIRE MATRIX PRINT HEAD Technical Field The present invention relates generally to impact printing devices for dot matrix printing where- in at least one print wire or needle is caused to be propelled against a printing medium or like record media by an associated clapper-type, solenoid-actua¬ ted, print wire driver for printing dot matrix charac¬ ters in accordance with external control signals which cause energization of the driver coil and movement of the print wire for enabling printing of the charac¬ ters. More particularly, the present invention re¬ lates to a wire matrix print head having a plurality of actuators or drivers positioned for respective print wires and wherein each actuator coil is ener¬ gized to cause an associated armature or clapper which is engaged with a print wire to propel such print wire or needle a precise distance to mark or print a dot on the record media. Background Art A wire matrix print head of this kind is disclosed in U.S. Patent No. 4,230,412. In this arrangement, the print wire actuators are arranged in a circular configuration adjacent the print head housing and each of the actuators is associated with the clapper-type armature, in turn engageable with the actuating end of the print wire. The several print wires are arranged to conform with the circular con¬ figuration of the print wire actuators at the actuat- ing ends of the print wires and are guided along separate paths to the nose portion of the print head wherein the operating ends of the wires are disposed in a closely-spaced single column so as to effect dot matrix printing. A problem arising with wire matrix print heads of this kind is that it is rather difficult to assemble the various parts of the head whilst ensuring proper alignment of the clapper members with the solenoids and proper spacing between the assembled parts of the head. Disclosure of the Invention It is an object of the invention to provide a wire matrix print head of the aforementioned type having means for simplifying the assembly of the head and for ensuring proper positioning and spacing of the various parts. Thus, according to the invention, there is provided a wire matrix print head including a mounting plate having a plurality of electromagnets supported therefrom in a circular arrangement; an annular member and a nose portion integral therewith for housing a plurality of wires, and a plurality of armatures operably associated with the electromagnets and pivot- able thereby for driving the wires from a non-printing to a printing position, characterized by a unitary member positioned centrally of said electromagnets and formed for positioning each of the armatures in rela¬ tion to an electromagnet and for spacing the mounting plate and the annular member one from the other, and biasing means having individual resilient portions for retaining each of the armatures in position relative to said unitary member and for biasing each of the armatures against its respective electromagnet. According to a preferred embodiment of the invention, the unitary member is positioned centrally of the print wire actuators at one end of the print head and is used to position the armatures in relation to the actuators or drivers of the print head. The unitary member is generally cylindrically-shaped to fit in spaces or openings between the inner core poles αf the print head actuators and includes a plurality of projections or fingers spaced to. locate the arma¬ tures in angular relationship in the circular configu¬ ration. An end surface of the unitary member is positioned to be engageable by an end plate of the print head and the plurality of fingers are formed to be engageable with an annular portion of the nose of the print head for spacing the parts. An advantage of this arrangement is that a single member serves the combined functions of spacing at least two parts of the print head and for providing positioning means for the armatures thereof. The annular member with resilient portions is provided for retaining the armatures in position relative to the unitary member and in engagement with the inner core pole pieces. Brief Description of the Drawings An embodiment of the invention will now be described, by way of example, with reference to the accompanying drawings, in which: Fig. 1 is a side elevational view of a print head according to the present invention; Fig. 2 is a bottom view of the print head shown in Fig. 1; Fig. 3 is a view taken along the line 3-3 of Fig. 1; Fig. 4 is a view taken- along the line 4-4 of Fig. 1; Fig. 5 is a view taken along the line 5-5 of Fig. 2 and including the unitary ring member in posi¬ tion on the nose portion of the print head; Fig. 6 is a sectional view taken along the line 6-6 of Fig. 5; Fig. 7A is an enlarged-scale end view of the unitary ring member; Fig. 7B, on the sheet containing Fig. 12, is an end view opposite that of Fig. 7A of the unitary ring member; Fig. 8 is a side view of the unitary ring member; Fig. 9 is a sectional view taken along the line 9-9 of Fig. 7; Fig. 10 is a view of a unitary resilient member associated with the ring member; Fig. 11 is a side view of the unitary resilient member; and Fig. 12 is an enlarged view, partly in section, of a portion of the print head. Best Mode for Carrying Out the Invention • Fig. 1 is a side elevational view and Fig. 2 is a bottom view, which figures illustrate certain parts of a wire matrix-type print head 18 and includ¬ ing an aluminum backplate 20 of circular shape with an aperture 22 (Fig. 3) in the center thereof. A plural- ity of magnetic core members 23 having outer pole pieces 24 and inner pole pieces 26 (Figs. 3 and 4) are inserted through respective windows 28 in the back¬ plate 20 and are securely attached so as to be flush with the outer surface of the backplate, with the pole pieces then extending through like windows 28 in an insulating spacer 30 of generally circular shape and made of paper or like material. The core member pole pieces 24 and 26 further extend through windows 32 (Fig. 3) of a printed circuit board 34, also generally circular shaped, but which board includes a lower portion 36 containing socket means 37 for enabling the gathering of and for connecting the individual printed circuits of the circuit board to external wiring. The next element in the arrangement of the print head 18 is a residual spacer 38 (Figs. 1 and 2) of circular shape and sized of smaller diameter than the above- mentioned parts. The function of the spacer 38 is to minimize the effects of residual magnetism between- the pole pieces 24 and 26 and an operating member (later described) actuated by the magnet associated with the core member 23. The printed circuit board 34 both supports and connects a plurality of actuating coils 40 of electromagnets or solenoids in an assembly utilized for actuating the print wires in printing operation. Forward of the residual spacer 38 is the print head housing 42 (Figs. 1 and 2) made of plastic and which generally includes a saucer-shaped flange portion 44 and a nose portion 46 integral therewith (see also Figs. 5 and 6). The annular flange por- tion 44 is designed to contain a plurality of print wire engaging members 48 (Figs. 5 and 6), herein also known as clappers, which are arranged in a circle and radially positioned to be operably associated with the respective actuating coils 40. The clapper mem- bers 48 are considered to be the equivalent of arma¬ tures for the actuating coils 40 and are somewhat paddle-shaped in appearance and are positioned or located, at least in partial manner, by means of a notched framework portion 49 on the inner surface of the annular flange portion 44. The framework portion 49 (Fig. 5) comprises a nine-sided circular structure defining precisely spaced notches or slots 49a formed therein for positioning and locating or guiding por¬ tions of the clapper members 48, through an intermedi- ate member 50, as will be further explained. Each of the clapper members 48 includes a wide portion 52 at the outer end which is the part operably associated with a respective coil 40, and a narrow end portion 54 which engages with a print wire 55 (Fig. 6) and which is guided between and maintained in place by rear- wardly extending posts or fingers 58 formed in a circle radially inwardly of the notched framework 49 - ς - (Fig. 5). Each print wire has a plastic cap 56 (Figs. 5 and 6) integrally formed therewith and is biased by a return spring 60 disposed between the plastic cap and an end surface or seat 62 of an inner circular, wire containing portion 64 seated in the nose portion 46 and which spring 60 aids in returning the print wire 55 to the home or non-printing posi¬ tion. The inner portion 64 includes apertures there¬ through and is designed as one of the structures to carry and to guide the print wires 55 along their respective paths from the raised surface or seat 62 and across a wire guide bridge, as at 63, and then to a front wire guide tip 66 of the nose portion 46. Further described. Fig. 5 is a view looking toward the nose portion 46 (Fig. 2) and illustrating the arrangement of certain parts in making and in teaching the principles of the present invention. More specifically. Fig. 5 is a view of the housing flange portion 44 looking toward the front of the print head and illustrates a portion of the nine-sided framework 49, as consisting of spaced and raised portions on the inner surface of the flange portion 44 for defining the circular slots 49a, and the view also illustrates the circular arrangement of recesses 51 in the flange portion 44, and the rearwardly extending posts or fingers 58 which therebetween contain the narrow-end portions 54 of the clapper or armature members 48. ' A plurality of apertures 68 (see also Fig. 6) are arranged in a circle around the housing flange portion 44 and correspond with the positions of the wide end portions 52 of the respective clapper members 48 for use in manually checking operation of those members and also the print wires 55 as to free¬ dom of movement thereof. It is here noted that Fig. 3 also includes an open-end view of a fastener-backstop member, generally described as 72. The backplate 20 along with the insulator 30, the printed circuit board 34 and the actuating coils 40 are contained and secured to the housing flange portion 44 (Fig. 1) by the particular contruction of the member 72. The forward or closed end of member 72 serves as a backstop for the clapper members 48 when they are returned from the printing to the home or non-printing position. A raised central portion of the forward end portion of such member 72 provides a seat for the narrow end portions 54 of the clapper members 48 by engagement with one side there¬ of. The opposite side of each of the narrow end portions 54 of the clapper members 48 engages with the plastic cap 56 (Fig. 6) of the associated print wire 55 and is biased thereagainst by the action of the spring 60 between the spring seat 62 and the plastic cap. When the actuating coil 40 is energized, the wide end portion 52 (Fig. 5) of the associated clapper member 48 is caused to be pulled in a manner whereby the armature or clapper member is pivoted or rocked in a clockwise direction (Fig. 6) and the narrow end portion 54 of such clapper member is moved against the cap 56 to cause the print wire 55 to be moved toward the front end 66 of the print head housing 42 and to a printing position. Upon deenergizing the coil 40, the clapper 48 is rocked in a counterclockwise direction by action of the return spring 60 against the cap 56 and such narrow end portion 54 of the clapper mem¬ ber 48 is returned to rest for seating on the central portion of the fastener-backstop member 72. Associated with the notched framework 49 mentioned above is a single or unitary ring member 50, made of glass-filled plastic and of irregular shape, shown in place with the annular flange portion 44 in Figs. 5 and 6, and illustrated in detail in Figs. 7, 8 and 9, which unitary ring member performs two func¬ tions in the print head 18. The ring member 50 posi- tions the electromagnetic actuator portion of the print head 18 with respect to the print wire guide portion. In this respect the unitary ring member 50 provides support and locates the clappers or ar a- tures 48 in proper relationship with the electromag¬ netic cores 23. A second function of the unitary ring member 50 is to position and locate the electromagnet¬ ic actuator subassembly consisting of the clap¬ pers 48, the core members 23 back-plate 20, and the coils 40 circuit board 34 in spaced relationship with respect to the front housing subassembly consisting of the print wires 55, the guide and support hous¬ ing 46, along with the wire guide bridge 63, the wire guide tip 66, and the flange portion 44. The actuator subassembly and the front housing subassembly are secured together with the fastener-backstop member 72. Figs. 5 and 6 show the ring member 50 positioned in an operating relationship with the annular flange portion 44 of the front housing sub- assembly of the print wire containing and guide por¬ tion of the print head 18. As clearly illustrated in Figs. 7A, 7B, 8 and 9, one end of the ring member 50 is formed with a straight or flat ring surface 80 and the other end of the ring member is formed with a like ring surface 82, such surfaces being parallel and defining a hub portion 84 therebetween. A plurality of slanted projections 86 are formed integral with and extend outwardly from the hub portion 84 in a crown¬ like arrangement. Such hub portion 84 also includes a plurality of recesses 88 in the inside diameter there¬ of facing and corresponding with the projections 86. The effect of the recesses 88 running the length of the hub portion 84 provides a reduced wall thickness at selected locations in the hub portion. Fig. 7A illustrates an end view of the unitary ring member 50 looking in the direction of the nose portion 46 (Figs. 1, 2 and 6) or from right to O PI left in Fig. 8, and Fig. 7B is an end view of the ring member looking from left to right in Fig. 8. Each slanted projection 86 includes an inclined triangular- shaped portion 90 (Fig. 8) starting at a point about midway on the hub portion 84 and extending beyond the ring surface 82 to provide a flat rectangular-shaped extremity 92 (Fig. 7B) . A flat rectangular-shaped surface 94 is formed between the extremity 92 and a smaller, flat rectangular-shaped extremity 96 termi- nating short of the extremity 92 (Figs. 8 and 9) . A pair of ears 98 and 100 (Figs. 7A and 7B) are formed on each projection 86 in a circle and at a radius corresponding with the extremity 92 and positioned such that one surface 102 of each ear is on the same plane as the surface 94. The open space between ear 9.8 of one projection 86 and ear 100 of the adjacent projection provides clearance for the reduced portion of armature member 48 for positioning the member (Fig. 5) in the assembly of the print head. The extremity 92 extends into the recess 51 of the flange portion 44 (Fig. 6) and the extremity 96 seats in the slot 49a formed in the framework portion 49 of the flange portion 44. In effect, the extremities 96 provide the surface contact of the ring member 50 with the flange portion 44. Figs. 10 and 11 illustrate a unitary spring member 110 positioned adjacent and in contact with the annular flange 44, as seen in Fig. 6, and ' including resilient portions for biasing each of the clappers 48 against the residual spacer 38 and a corner of the inner pole piece 26 of the respective core member 23 for retaining the clappers in a pre¬ ferred position, which is in engagement with the core member inner pole pieces. The spring member 110 includes a plurality of apertures 112 therein corre¬ sponding to the apertures 68 in the annular flange 44 for access in checking operation of the armatures 48. OMPI Aligned radially, inwardly with each of the apertures 112 is a resilient leaf or spring finger portion 114 formed outwardly (Fig. 11) and defined by a pair of kerfs 116 at spaced points cut into the flat portion 118 of the spring 110. Such spring finger portions, as seen in Fig. 6, provide the previously described bias to the respective clappers 48. A plurality of recesses 120 are formed between the spring fingers 114 to fit around the outer extremities 92 (Figs. 8 and 9) of the ring member 50. Fig. 12 is an enlarged view, partly in section, of a portion of the print head showing the backplate 20, the core poles 24 and 26, the insulator 30 and the circuit board 34 with the coils 40. The ring member 50 spaces the back plate 20 and the flange member 44 by contact of surface 80 of the ring member with plate 20 and by contact of extremity 96 of the ring member with flange member 44 at the respective slot 49a in the notched framework 49. The clapper or armature 48 is actuated by the coil 40 to move the print wire cap 56 and the print wire 55 against the action of spring 60. The retainer spring member 110 has the finger portion 114 biasing the clapper or armature 48 against a corner 122 of the core member 23 inner pole piece 26. The ring member 50 spaces the rear subassembly and the front subassembly, and the fastener 72 holds the backplate 20 and the flange member 44, along with the several parts therebetween, in secure and assembled manner. In the assembly of the print head 18, the ring member 50 functions as a spacer between the front and rear subassemblies. The backplate 20 with core members 23 secured thereto, along with the insulator 30, the printed circuit board 34 and the actuating coils 40 make up the rear subassembly. The sequence of assembly of parts to the rear subassembly includes placing the residual spacer 38 on the core members 23 and the ring member 50 is then inserted into position wherein the flat ring surface 80 thereof engages with the front surface of the backplate 20 adjacent the aperture 22. The clappers 48 are then placed on ring member 50 so that projections 98 and 100 thereof engage the notches in the clappers which positions the clappers properly with respect to the actuating coils 40 and the pole pieces 24 and 26. The spring member 110 is then placed over ring member 50 with the . pro- jections 92 thereof engaging the openings or recesses 120 for properly locating the member 110. The front subassembly is then placed on the rear subassembly which places the posts 58 between the narrow end portions 54 of the clappers 48 and engages the clap- pers with the print wire caps 56 and slightly com¬ presses the spring member 110. The front subassembly generally comprises the annular flange portion 44 and the nose portion 46 which contains the print wires 55. When the front or nose portion subassembly is placed into position with the rear or backplate subassembly, the flat rectangu¬ lar-shaped extremities 96 of the ring member 50 engage the surfaces of the annular flange portion 44 around the radius and between the raised portions, i.e., within the slots 49a, formed by the notched framework 49, and the extremities 92 of such ring member 50 fit into the recesses 51 formed in a circle radially outwardly of the notched framework 49 of the flange portion 44. In this manner the ring member 50 spaces the two subassemblies so that the nose portion can be easily placed into position whereby the legs of the fastener member 72 can then be inserted along the recesses 88 in ring member 50 and through apertures in the flange portion 44 to secure the print head 18.

Claims: CLAIMS: 1. A wire matrix print head including a mounting plate (20) having a plurality of electro¬ magnets (23) supported therefrom in a circular ar¬ rangement; an annular member (42) and a nose portion (46) integral therewith for housing a plurality of wires (55) , and a plurality of armatures (48) operably associated with the electromagnets (23) and pivotable thereby for driving the wires (55) from a non-printing to a printing position, characterized by a unitary member (50) positioned centrally of said electro¬ magnets (23) and formed for positioning each of the armatures (48) in relation to an electromagnet (23) and for spacing the mounting plate (20) and the annu¬ lar member (42) one from the other, and biasing means (110) having individual resilient portions (114). for retaining each of the armatures (48) in position relative to said unitary member (50) and for biasing each of the armatures (48) against its respective electromagnet (23) . 2. Wire matrix print head according to claim 1, characterized in that said unitary member (50) includes a cylindrical portion (84) at one end thereof for engaging with one surface of said mounting plate (20) and a plurality of spaced projecting por¬ tions (86) at the other end thereof for engaging with said annular member (42) at a plurality of surfaces thereof. 3. Wire matrix print head according to claim 2, characterized in that sai -projecting por¬ tions (86) are formed on the periphery of said cylin¬ drical portion (84) for centrally positioning said unitary member (50) with respect to the electromagnets (23). 4. Wire matrix print head according to claim 3, characterized in that said projecting posi¬ tions are formed to fit in corresponding recesses • (49A, 57) formed in said annular member (42) . 5. Wire matrix print head according to claim 2, characterized in that said armatures (48) have slots in the sides thereof, said projecting portions (86) of said unitary member (50) being formed to fit in said slots for positioning the armatures (48). 6. Wire matrix print head according to claim 1, characterized in that said biasing means (110) is a single member having spaced portions (120) formed for aligning with said unitary member (50) . 7. Wire matrix print head according to claim 6, characterized in that said biasing member (110) is a ring-shaped spring member having said resilient portions (114) spaced in a circular, pattern. 8. Wire matrix print head according to claim 7, characterized in that said resilient portions (114) are outwardly bent portions defined by a pair of kerfs (116) cut into a .flat portion (118) of said spring member (110) . OMPI

Inventors: WILSON HILLIS LEE, WIRTH ROBERT LOUIS, WILSON, HILLIS, LEE, WIRTH, ROBERT, LOUIS
Applicants: NCR CO, NCR CORPORATION
Application year: 1984
Main classification: B41J3
IPC codes: B41J2