IMPROVED COLOUR REPRODUCTION PROCESS

Abstract: A method of printing on a sheet member a realistic image of an original, uses two different superimposed im­ pressions with two different colouring media. A first printing plate is created by interposing at least two filters between the original and the film or photoconductive surface, and a second printing plate is created by interposing at least one filter between the original and the film or photoconductive surface. Then, the two printing plates are used to print the different impressions with two different colouring media.

Description: IMPROVED COLOUR REPRODUCTION PROCESS This invention relates generally to the printing industry, and has to do particularly with a process for the generation of the plates necessary to permit colour printing. Even more particularly, the present invention sets forth a method of reducing the number of individual plates which need to be made to satisfactorily reproduce a given coloured picture, painting, transparency or the like. BACKGROUND OF THIS INVENTION Currently, a process known as the four-colour separation process is very widely used in the printed reproduction of coloured pictures, transparencies and the like. The four-colour separation process is generally responsible for all of the high-quality coloured reproductions in magazines and books, and is also used for some newspaper work as well. In the most common version of this process, the original print or transparency is photographed through different filters to produce different individual films which correspond to the basic colours of the four-colour separation process: yellpw, red, blue and black. The filters utilized to draw out these colours from the original have tints which are the complementary colours of the colours being drawn out. Thus, a green filter is used to pick out the red, a yellow filter is used to pick out the blue, and a blue filter is used to pick out the yellow. A combination of all filters is ideally utilized to pick out the black, although in some processes the black film is made by photographing the original in black-and-white film, without any filter. Some "fine tuning" or adjustment of the intensities of the various colours in the process is made by selecting exposure times and development times. Also, in some instances the final inks used to print the final reproduction can be varied and selected to attain certain effects. From the four pieces of film produced through this process printing plates are made, these being subsequently attached to plate rollers in a typical printing machine, which is then able to print the reproduction. Generally speaking, the printing industry is of the view that proper reproduction of any photograph or the like requires a four-colour separation process of the kind just described. However, in certain branches of the printing industry, particularly in newspapers, shopping bags, the Yellow Pages and advertising flyers, the full four-colour separation process represents a considerable expense, since it requires the material to be passed through four printing stations, in order to receive the four colours. This in turn requires the production of four plates, and the time required to mount them, adjust the components, etc. All of this represents a substantial cost factor which, for obvious reasons, it would be of advantage to reduce. There is a two-ink process forming part of the prior art, known as duotone. In one version of this process, often called fakes duotone, a black and white original (for example a photograph) is first photographed on "Ortho" film through a contact screen to give a black and white continuous tone picture. "Ortho" film is a high contrast film which is not sensitive to the red region of the spectrum. Then, the same screen is rotated through 300 and another black and white picture is taken, substantially identical to the first, also on 1Ortho" film. The two films are developed to different densities, then are used to make plates which are run in two colours, for example, red and black. In another version of duotone, often called "Real" duotone, the original art is already in two colours, for example, red and black. The first step is to shoot "Ortho" film through a grey contact screen without any filter. Both the red and the black will be seen by the film, and the result will be a film in which the red and the black are both picked up as black. Then, a panchrornatic film is exposed through a red filter and a grey contact screen. In this arrangement, the film sees only black. The two films are then used to make plates which print red and black, respectively. It is also known, particularly in the food advertising area where blue colours are rare, to do a three-colour separation using the standard filters to obtain yellow, red and blue, and then to print the image using yellow ink, red ink and black ink. In other words, and plate made from the "blue" film prints in black ink. It is further known to mix various colours to produce various other colours. For example, it is known to print a dot matrix of black superimposed on a dot matrix of yellow in order to produce various shades of green. It is also known that red and yellow will combine in the same way to produce orange. It is further known that yellow and blue will combine to produce various shades of green. I have now discovered and developed a process by which to attain strikingly realistic reproductions of an original utilizing only two printing plates inked with only two different colours. However, the process of making these plates does not involve simply one of the known parts of the standard four-colour separation. By way of explaining this, it should be understood that, if a four-colour separation were made to produce four plates intended to print yellow, red, blue and black, and then if only the yellow and red were printed, or only the yellow, blue and black, or any other combination which was not the full combination of four colours, the resulting print would be clearly and definitely unbalanced, and anyone viewing the print would immediately see the unbalanced nature of the colours. The print would appear ntoo reddish" or "too far into the blue region", or blotchy. The aim of the process which I have developed is to remove the unbalanced nature of a printed reproduction made with only two impressions, and thus two inks. GENERAL DESCRIPTION OF THIS INVENTION Simply stated, the improvement which I have developed consists in utilizing, for at least one of the two plates, a combination of two or more of the standard filters utilized in a typical four-colour process. More particularly, this invention provides a method of printing on a sheet member a realistic image of an original, utilizing two different superimposed impressions with two different colouring media. The method includes creating a first printing plate by the interposition of at least two filters between the original and means for recording a first optical image, then creating a second printing plate by the interposition of at least one filter between the original and means for recording a second optical image. Then, the first and second plates are used to print the different impressions with two different colouring media. In a preferred embodiment, the means for recording the first and second optical images are pieces of photographic film, and the colouring media are printing inks. DETAILED DESCRIPTION OF THIS INVENTION This invention will first be described as it relates to the printing industry, and subsequently as it relates to the copying industry. When used in the photographic reproduction area, the method of this invention involves making two films by exposure to the original, at least one of the films being made by the interposition of at least two filters between the original and the film during exposure. The filters are used sequentially, rather than together at the same time. The second film may be made in the normal way to select out another colour, utilizing only a single filter. In a more complex version, the second film may also be the result of utilizing two filters sequentially. As an example, consider the problem of printing a picture of a baby's face with blue eyes against a light blue background. The final print is to be made on white paper. Let us assume that the first film to be made will be that for the plate intended to print red ink. In order to pick out the red tints, a green filter is first utilized, and this produces a first exposure on the film. Then, in accordance with this invention, a second filter would be utilized. In this example, I would typically utilize a yellow filter to draw out some of the blue, for example the blue eyes of the baby. This would also pick, up some of the blue background. However, for this filter I would adjust the exposures so that the film contained more of the red than the blue, in order to clean out the red tone in the blue eyes, while still leaving enough to enhance the contrast. The second film would be that intended to make a plate for printing blue ink. Naturally, e yellow filter would be utilized to pick out the blue. In this example, the "blue" film would be exposed only through the yellow filter. Suppose now that the same picture of the baby against a blue background were to be printed on yellow stock, for example as a telephone advertisement in the Yellow Pages. In this case, one of the two inks must be black, since the normal "word" advertisements are printed in black. Because the baby's face is predominantly pink or flesh tone, the coloured ink would red. However, instead of merely using a green filter, one would use first a green filter to draw out the red tones, and then a yellow filter to "fill in" the blue regions, for example the baby's eyes and the background. The blue contribution would be considerably less than the red, so that the eyes when printed with red ink would not be obviously red. Nonetheless, there would be some ink printed where the original showed blue (the eyes and the background), and therefore the final printed image would be a continuous one in which all major components were present. The second film (intended to print black) would be exposed through a yellow filter, to pick up the black, and the blue eyes and background, so that the addition of black dots to the blue areas will give it the detail and resolution required. This can be compared to an attempt to print the same picture of a blue-eyed baby against a blue background using only the black and red films from a standard four-colour separation. In this instance, the result would be a flat picture with insufficient contrast. In regard to the copying industry, it is well understood that the copying process involves the establishment of a latent electrostatic image on a drum or plate constituting a photoconductive surface, following which a coloured "toner1 is applied to the image-containing portions of the photoconductive surface, the electrical attraction causing the toner to remain in certain areas and be removed from others, following which the photoconductive surface with the toner is applied against a sheet of paper which picks up the toner as an image. Copiers are known which are capable of colour reproduction. These copiers work on a principle similar to that utilized in the four-colour separation process described earlier, namely that the photoconductive surface is exposed four times sequentially to the original, each time through a different coloured filter. Following each exposure to establish the electrostatic image, a coloured toner is applied to the surface, and the sheet is printed with that particular colour. Then the surface is cleaned, exposed again to the next filter, then the next toner is applied, and the same sheet is again printed with the new colour. This continues for all four colours. It will be evident that the essence of this invention can be applied to the copying industry, by arranging to have the photoconductive surface exposed through not one but two (or more) filters. These filters ideally would be used sequentially to build up an electrostatic image which is a composite of the images which would normally be obtained through the two different coloured filters. Then this composite electrostatic image is contacted by the appropriate coloured toner, and the same is printed on the paper sheet. While one embodiment of this invention has been described above, it will be evident to those skilled in the art that changes and modifications may be made therein without departing from the essence of this invention, as set forth in the appended claims.

Claims: CLAIMS 1 A method ot printing on a sheet member a realistic image of an original, utilizing two different superimposed impressions with two different colouring media, the method including the steps of creating a first printing plate by the interposition of filter means between the original and a means for recording a first optical image, creating a second printing plate by the interposition of filter means between the original and means for recording a second optical image, and using the first and second plates to print the different impressions with two different colouring media, characterized in that, the first printing plate is created by the interposition of at least two different filters between the original and the said means for recording a first optical image, the different filters being adapted to filter out different colours or combinations of colours. 2. The method claimed in claim 1, in which each printing plate is a photoconductive surface in a reproduction system using electrostatic images and one or more toners. 3. The method claimed in claim 21 in which the same photoconductive surface is used sequentially to provide the two printing plates. 4. The method claimed in claim I, in which the two means for recording the first and second optical images are two pieces of photographic film exposed through the said filters to the original, and in which the colouring media are printing inks. 5. The method claimed in claim 1, in which the filters are chosen from among the colours: yellow, blue, green and red. 6. The method claimed in claim I, in which the sheet aemher is witte 7. The method claimed in claim 1, in which the sheet member is coloured. 8. The method claimed in claim 1, in which the sWeet member is yellow. 9. The method claimed in claim 1, in which there are at least two filters interposed between the original and the means for recording the second optical image. 10. The method claimed in claim 4, in which the film constituting the means for recording the first optical image is first exposed to the original with one of said two filters interposed, and then exposed to the original with the other of said two filters interposed.

Inventors: EDWARDS, WALLACE
Applicants: MARK I MARKETING CORPORATION
Application year: 1984
Main classification: B41M1
IPC codes: G03G13, B41M1, G03F3, G03F7, G03C7