WHITE-EMITTING PHOSPHOR

Abstract: The invention relates to white-emitting phosphors con­ sisting of a long persistent green-emitting component of Zn₂Si0₄:Mn, As; a blue-emitting component of ZnS:Ag; and an orange-emitting component selected from Y₂O₂S:Eu with a concentration of Eu₂O₂S in Y₂O₂S:Eu ranging from 0.15 to 2 % by weight, and 3Cd₃(PO₄)₂·CdCℓ₂:Mn. The white-­ emitting phosphors are characterized by a high luminance and a long persistency.

Description: WHITE-EMITTING PHOSPHOR This invention relates to a white-emitting phosphor, and more particularly to a white-emitting phosphor with a high luminance and a long persistency for black-and-white cathode ray tubes. Cathode ray tubes (hereinafter referred to as CRTs) are widely used as computer terminal displays. Especially in document processing systems, it is recommended that characters and graphics are displayed in black and white like the documents in order to provide natural display. White-emitting phosphors are widely used in conventional black-and-white home television receivers, and known as typical one is P4 phosphor. Since television receivers basically serve to display animations, a short persistent phosphor is usually used in television sets to prevent an obstructing afterimage from appearing. However, if such a short persistent phosphor is used in computer terminal displays which serve to display stationary pictures, especially if it is used for high-resolution full-page displays which display a whole page of documents, flicker occurs. Although this flicker problem can be solved if the picture frequency or the frame frequency is increased, this approach is prohibitive in circuit design and cost. Therefore, long persistent green phosphors, typically P39, have been used in most conventional computer terminal displays, but as mentioned above, computer terminal displays capable of black-and-white display are desired and the development of a long persistent white-emitting phosphor has been expected. Japanese Published Examined Patent Application 57-37098 (1982) discloses the formation of a long persistent white phosphor by mixing a short persistent blue phosphor component, a long persistent green phosphor component, and a long persistent red phosphor component. The prior art invention is based upon the finding that white emission of long persistency can apparently be obtained if the mixture of blue, green and red phosphors contains at least one long persistent phosphor component even though their persistencies are different. The prior art illustrates silveractivated zinc sulfide (ZnS:Aq) as the blue phosphor component, manganese-arsenic-activated zinc silicate (Zn2SiO4:Mn, As) as the green phosphor component, and manganese-activated zinc magnesium orthophosphate E(Zn, Mg)3(P04)2:Mn3 as the red phosphor component. According to the above prior art, the time from which the cathode ray excitation ceases until the time brightness decays to 1/10, or 10 % persistency time, is 30 ms or more, and a satisfactory result is obtained. However, the luminance of this white phosphor is about 20 fL at CRT electron beam acceleration voltage 15 kV and electron.beam current density 0.185 FA/cm2, and is almost unpractical for high-resolution display. It is the object of this invention to provide a whiteemitting phosphor with a high luminance and a long persistency. The above object of this invention is achieved by forming a uniform mixture of a long persistent greenemitting phosphor component of Zn2SiO4:Mn, As; a blueemitting phosphor component of ZnS:Ag; and an orangeemitting phosphor component selected from Y202S:Eu (the concentration of Eu202S in Y2O2S:Eu ranging from 0.15 to 2 8 by weight) and 3Cd3(P04)2CdCQ2:Mn. Since the black-and-white display is not required to produce three primary colors, there is no limitation in the colors produced by the phosphor components mixed. In other words, when a white phosphor is produced, phosphor components which produce three primary colors are not necessarily reguired. As the result of experiments based on such understanding, it was found that a white phosphor can be obtained when an orange phosphor component is used in place of a red phosphor component, and that the luminance of the white phosphor is significantly improved. As the orange phosphor component, europium-activated yttrium dioxy-sulfide (Y2O2S:Eu) 10.15 < X < 2, where X is the concentration of Eu202S in Y202S:Eu (% by weight)] or manganese-activated cadmium chlorophosphate [3Cd3(P04)2-CdCQ2:Mn] can be used. As the green phosphor component, manganese-arsenic- activated zinc silicate (Zn2SiO4:Mn, As) with a long persistency and a high luminance can be used. As the blue phosphor component, ZnS:Ag can be used. Although other blue phosphors of ZnS:Ag, Ga type have been proposed which have longer persistencies than ZnS:Ag, their luminances are 60 - 70 % of that of ZnS:Ag, and the luminance of the resultant white phosphor was found to decrease considerably. Since the persistency characteristics of white luminescence is greatly dominated by Zn2SiO4:Mn, As, the other phosphor components should be of a luminance as high as possible. It has been found that the combination of phosphor components of this invention provides the best result in overall characteristics of persistency and luminance of the white phosphor. The white-emitting phosphors of this invention can be divided into two types (Type 1 and Type 2). The typical characteristics of phosphor components used in each type of the white phosphors are as follows: Type 1: Phosphor Luminescence Luminance 10 % Persistency Component color (fL) (ms) Zn2SiO4:Hn, As Green 45 80 ZnS:Ag Blue 19 2 Y202S:Eu Orange 43 0.72 (Eu2O2S = 1 1,5 % by weight) Type 2: Phosphor Luminescence Luminance 10 % Persistency Component Color (fL) (ms) Zn2Si04:Mn, As Green 45 80 ZnS:Ag Blue 19 2 3cd3(P04)2.cdcL2:Mn Orange 46 37 Since the persistency of Zn2SiO4: :Mn, As is very long, apparently white emission of long persistency can be obtained effectively based on the principle disclosed in the Patent described above, regardless of short persistencies of ZnS:Ag and Eu202S:Eu. The persistency and luminance characteristics of the resultant white phosphor depend on the persistency and luminance characteristics of each phosphor component and the mixing ratio. The phosphor components are mixed so that a white luminescence in the CIE chromaticity coordinate system is obtained and still the desired high luminance and long persistency can be obtained. In a high-resolution display such as a full-page display, a luminance of 30 fL or more, and a 10 % persistency of 30 ms or more are requested. According to this invention, these requirements can be satisfied within a relatively wide range of mixing ratios. The usable mixing ratios (% by weight) of the phosphor components are as follows: Type 1: Phosphor Component Mixing Ratio (% by Weight) Zn2SiO4:Mn, As 24 - 47 ZnS:Ag 3 - 45 Y202S:Eu 19 - 73 Type 2: Phosphor Component Mixing Ratio (% by Weight) Zn2SiO4:Mn, As 16 - 38 ZnS:Ag 3 - 40 3Cd3 (P04) 2'CdCR2:Mn 31 - 81 In each type, Zn2SiO4:Mn, As has a large effect on persistency and luminance characteristics, and Y202S:Eu and 3Cd3(P04)2vCdCQ2:Mn have a large effect on luminance. If the content of Zn2SiO4:Mn, As is less than the minimum content of each type, neither the desired persistency nor the white color can be obtained, and if it exceeds the maximum content of each type, there is no white color although persistency and luminance may be improved. If the contents of Y202S:Eu and 3Cd3(P04)2-CdCQ2:Mn are less than each minimum content, white color cannot be obtained, and if they exceed each maximum content, white color cannot be obtained although luminance may be improved. The main role of ZnS:Ag is to produce white color without considerably lowering luminance. If the mixing ratio of Zn2SiO4:Mn, As and Y202S:Eu or 3Cd3(P04)2-CdCt2:Mn is determined, the content of ZnS:Ag is automatically determined as the remainder. As well known, the white phosphor screen is produced by the gravity sedimentation of phosphor particles from the suspension in which mixed phosphor particles are evenly dispersed. The invention is described in more detail with reference to the embodiments and the drawings. Figure 1 shows the relationship between the concentration of Eu202S in Y202S:Eu and luminance. Figure 2 shows the range of preferable mixing ratios of orange and green phosphor components of Type 1 white phosphors. Figure 3 shows the range of preferable mixing ratios of orange and green phosphor components of Type 2 white phosphors. Type 1 ... Experiments 1 - 14 Y202S:Eu produces an orange color of a high luminance when the europium content is within a certain range. By using said Y20zS:Eu orange phosphor, a white phosphor of high luminance and long persistency is obtained. Figure 1 shows the relationship between the europium content in the Y202S:Eu phosphor and the relative luminance. Y202S:Eu is usually formed by mixing and sintering Y202S and Eu202S, and the europium content is represented by the concentration of Eu202S (% by weight) in Y202S:Eu. The Y202S:Eu phosphor itself is well known as a red phosphor for color television sets, and the concentration of Eu202S in the red phosphor for color television sets is 6 % by weight (point A). However, it has been found that when the concentration of Eu202S decreases, the luminescence color gradually changes toward orange and the luminance increases considerably. The luminescence color becomes orange from the vicinity of point B (2 % by weight). Assuming the luminance at.point A is 100, then the luminance at point B is 170, that at point C (1.5 % by weight) is 180, that at point D (0.6 % by weight) is 192, and that at point E (0.15 % by weight) is 182. Thus, the desired high luminance can be obtained within the concentration range of 0.15 - 2 % by weight. The preferred concentration range is between 0.15 and 1.5 % by weight. The CIE chromaticity coordinates at the plotted points are as follows: Plotted Point Chromaticity Coordinates A (0.67, 0.33) B (0.60, 0.38) C (0.59, 0.39) D (0.53, 0.42) E (0.53, 0.40) When the concentrations of Eu202S (% by weight) are 0.15, 0.6, 1.5 and 2, the concentrations of Eu in Y202S:Eu (% by weight) are about 0.124, about 0.496, about 1.24 and about 1.65, respectively. Therefore, by uniformly mixing the high luminous Y2O2S:Eu orange phosphor component with the long persistent green phosphor component and blue phosphor component, a white phosphor with a high luminance and a long persistency can be obtained. Table 1 shows Type 1 embodiments 1 - 11 using Zn2SiO4:Mn, As; ZnS:Ag; and Y2Q2S:Eu (the concentration of Eu202S is up to 1.5 % by weight). These embodiments concern mixtures chosen along the boundary of the range within which the desired high luminance and the long persistency characteristics are obtained in the white region of the CIE chromaticity coordinate system. Therefore, chromaticity coordinates of the embodiments 1 - 11 on the CIE chromaticity coordinate system define a specific region within the white region of the CIE chromaticity coordinate system. In Table 1, orange represents Y202S:Eu; green Zn2SiO4:Mn, As; and blue ZnS:Ag. In the range of Table 1, a luminance of 30 fL or higher, and a 10 % persistency of 30 ms or longer are obtained. In all cases including the embodiments described later, luminances are values at an electron beam acceleration voltage of 15 kV and an electron beam current density of 0.185 A/cm2. Table 1 ... Type 1 EMI10.1 CIE <SEP> Chromaticity <SEP> Mixing <SEP> Ratio <tb> Coordinate <SEP> (% <SEP> by <SEP> weight) <SEP> Luminance <SEP> 10 <SEP> % <SEP> Persistency <tb> Embodiment <SEP> (fL) <SEP> (ms) <tb> x <SEP> y <SEP> Orange <SEP> Green <SEP> Blue <tb> 1 <SEP> 0.46 <SEP> 0.44 <SEP> 73 <SEP> 24 <SEP> 3 <SEP> 36 <SEP> 30 <tb> 2 <SEP> 0.45 <SEP> 0.45 <SEP> 70 <SEP> 27 <SEP> 3 <SEP> 37 <SEP> 33 <tb> 3 <SEP> 0.43 <SEP> 0.45 <SEP> 66 <SEP> 30 <SEP> 4 <SEP> 38 <SEP> 36 <tb> 4 <SEP> 0l40 <SEP> 0.45 <SEP> 59 <SEP> 35 <SEP> 6 <SEP> 39 <SEP> 40 <tb> 5 <SEP> 0.35 <SEP> 0.43 <SEP> 49 <SEP> 40 <SEP> 11 <SEP> 40 <SEP> 44 <tb> 6 <SEP> 0.30 <SEP> 0.40 <SEP> 39 <SEP> 44 <SEP> 17 <SEP> 40 <SEP> 48 <tb> 7 <SEP> 0.25 <SEP> 0.35 <SEP> 27 <SEP> 47 <SEP> 26 <SEP> 39 <SEP> 51 <tb> 8 <SEP> 0.22 <SEP> 0.30 <SEP> 20 <SEP> 45 <SEP> 35 <SEP> 37 <SEP> 52 <tb> 9 <SEP> 0.21 <SEP> 0.25 <SEP> 19 <SEP> 37 <SEP> 44 <SEP> 33 <SEP> 49 <tb> 10 <SEP> 0.22 <SEP> 0.23 <SEP> 25 <SEP> 30 <SEP> 45 <SEP> 31 <SEP> 43 <tb> 11 <SEP> 0.26 <SEP> 0.24 <SEP> 39 <SEP> 23 <SEP> 38 <SEP> 30 <SEP> 35 <tb> Figure 2 shows the mixing ratios of the orange and green phosphor components of Table 1, in which numbers indicate corresponding embodiments. The orange and green phosphors can be used within the range of the mixing ratios of Figure 2. The content of the blue phosphor can be automatically determined as the remainder. Table 2 shows preferable examples 12 - 14 selected within the range of Table 1. For comparison, the characteristics of a conventional P4 white phosphor are also shown at the bottom of the table. Table 2 ... Type 1 EMI12.1 CIE <SEP> Chromaticity <SEP> Mixing <SEP> Ratio <tb> Coordinate <SEP> (% <SEP> by <SEP> weight) <SEP> Luminance <SEP> 10 <SEP> % <SEP> Persistency <tb> Embodiment <SEP> (fL) <SEP> (ms) <tb> x <SEP> y <SEP> Orange <SEP> Green <SEP> Blue <tb> 12 <SEP> 0,25 <SEP> 0.33 <SEP> 30 <SEP> 42 <SEP> 28 <SEP> 36 <SEP> 56 <tb> 13 <SEP> 0.28 <SEP> 0.33 <SEP> 41 <SEP> 35 <SEP> 24 <SEP> 35 <SEP> 61 <tb> 14 <SEP> 0.33 <SEP> 0.35 <SEP> 53 <SEP> 28 <SEP> 19 <SEP> 38 <SEP> 44 <tb> P4 <SEP> 40 <SEP> 8 <tb> The mixing ratio of the orange and green phosphor components of the embodiments 12 - 14 are plotted in Figure 2 with corresponding embodiment numbers. As apparent from Tables 1 and 2, the 10 % persistency can be improved by a factor of 4 - 7 as compared with the conventional P4 white phosphor while its luminance level is substantially maintained. Table 2 ... Embodiments 15 - 27 Table 3 shows embodiments 15 - 23 of Type 2. Like the embodiments in Table 1, these embodiments are chosen along the boundary of the range within which the desired high luminance and long persistency characteristics are obtained in the white region of the CIE chromaticity coordinate system. In Table 3, orange represents 3Cd3 (PO4) 2'CdCt2:Mn; green Zn2SiO4:Mn, As; blue ZnS:Ag. In the range of Table 3, a luminance of about 30 fL or higher, and a 10 % persistency of about 47 ms or longer are obtained. Table 3 ... Type 2 EMI14.1 CIE <SEP> Chromaticity <SEP> Mixing <SEP> Ratio <tb> Coordinate <SEP> (% <SEP> by <SEP> weight) <SEP> Luminance <SEP> 10 <SEP> % <SEP> Persistency <tb> Embodiment <SEP> (fL) <SEP> (ms) <tb> x <SEP> y <SEP> Orange <SEP> Green <SEP> Blue <tb> 15 <SEP> 0.43 <SEP> 0.45 <SEP> 81 <SEP> 16 <SEP> 3 <SEP> 31 <SEP> 50 <tb> 16 <SEP> 0.40 <SEP> 0.45 <SEP> 75 <SEP> 20 <SEP> 5 <SEP> 33 <SEP> 51 <tb> 17 <SEP> 0.35 <SEP> 0.43 <SEP> 67 <SEP> 25 <SEP> 8 <SEP> 35 <SEP> 53 <tb> 18 <SEP> 0.30 <SEP> 0.40 <SEP> 55 <SEP> 32 <SEP> 13 <SEP> 38 <SEP> 55 <tb> 19 <SEP> 0.25 <SEP> 0.35 <SEP> 42 <SEP> 37 <SEP> 21 <SEP> 40 <SEP> 56 <tb> 20 <SEP> 0.22 <SEP> 0.30 <SEP> 32 <SEP> 38 <SEP> 30 <SEP> 40 <SEP> 56 <tb> 31 <SEP> 0.21 <SEP> 0.25 <SEP> 31 <SEP> 31 <SEP> 38 <SEP> 36 <SEP> 53 <tb> 22 <SEP> 0.21 <SEP> 0.21 <SEP> 39 <SEP> 21 <SEP> 40 <SEP> 31 <SEP> 47 <tb> 23 <SEP> 0.33 <SEP> 0.33 <SEP> 70 <SEP> 16 <SEP> 14 <SEP> 30 <SEP> 48 <tb> Figure 3 shows the mixing ratios of the orange and green phosphor components, in which numbers indicate corresponding embodiments. The orange and green phosphors can be used within the range of mixing ratios of Figure 3. Table 4 shows preferable embodiments selected within the range of Table 3. Table 4 ... Type 2 EMI16.1 CIE <SEP> Chromaticity <SEP> Mixing <SEP> Ratio <tb> Coordinate <SEP> (% <SEP> by <SEP> weight) <SEP> Luminance <SEP> 10 <SEP> % <SEP> Persistency <tb> Embodiment <SEP> (fL) <SEP> (ms) <tb> x <SEP> y <SEP> Orange <SEP> Green <SEP> Blue <tb> 24 <SEP> 0.22 <SEP> 0.25 <SEP> 43 <SEP> 26 <SEP> 31 <SEP> 33 <SEP> 72 <tb> 25 <SEP> 0.27 <SEP> 0.31 <SEP> 48 <SEP> 25 <SEP> 27 <SEP> 30 <SEP> 56 <tb> 26 <SEP> 0.27 <SEP> 0.30 <SEP> 53 <SEP> 23 <SEP> 24 <SEP> 36 <SEP> 57 <tb> 27 <SEP> 0.25 <SEP> 0.27 <SEP> 56 <SEP> 23 <SEP> 21 <SEP> 37 <SEP> 82 <tb> The orange-green mixing ratios of the embodiments 24 - 27 are plotted in Figure 3 with the respective embodiment numbers. Although the luminance of Type 2 phosphors is slightly lower than that of Type 1 phosphors, Type 2 phosphors generally have longer persistency. Type 1 phosphors are advantageous in that they do not contain the detrimental cadmium.

Claims: CLAIMS 1. White-emitting phosphor comprising a uniform mixture of Zn2SiO4:Mn, As; ZnS:Ag; and Y202S:Eu with a concentration of Eu2C2S in Y202S:Eu ranging from 0.15 to 2 % by weight. 2. White-emitting phosphor of claim 1 comprising a mixture of 24 to 47 % by weight of Zn2SiO4:Mn, As; 3 to 45 % by weight of ZnS:Ag; and 19 to 73 % by weight of Y202S:Eu. 3. White-emitting phosphor comprising a uniform mixture of Zn2SiO4:Mn, As; ZnS:Ag; and 3Cd3 (PO4)2 #CdC#2 :Mn. 4. White-emitting phosphor of claim 3 comprising 16 to 38 % by weight of Zn2SiO4:Mn, As; 3 to 40 % by weight of ZnS:Ag; and 31 to 81 % by weight of 3Cd3 (PO4)2 #CdC#2 :Mn.

Inventors: OHTANI, HIROKO, TOYOKAWA, KAZUHARU
Applicants: INTERNATIONAL BUSINESS MACHINES CORPORATION
Application year: 1984
Main classification: C09K11
IPC codes: H01J29, C09K11