METHOD FOR THE CONTROL OF FUNGAL GROWTH IN PAINTS OR CUTTING FLUIDS

Abstract: The invention relates to N-(mono, di, or tri-substituted phenyl) alpha chloroacetamides which have fungicidal activity.

Description: INDUSTRIAL FUNGICIDES The invention relates to N-substituted alpha-chloroacetamides which are useful as fungicides, and to processes for preparing them. This invention further relates to fungicidal compositions and to methods of controlling or modifying the growth of fungi in certain industrial fluids. The term "fungicide" as used herein and in the appended claims means materials having a modifying effect upon the growth of fungi. Such modifying effects include all deviations from natural development for example, killing, retardation, inhibition, and the like. The term is also used to identify the growth modifying activity of the compounds and compositions of this invention. A fungicide is commonly used to prevent either the destructive action or the unsightly appearance of fungi (or the enzymes produced during their growth) on materials by killing or inhibiting the growth of these organisms. The term fungi as used herein and in the appended claims means any nucleated, usually filamentous, sporebearing organism devoid of chlorophyll. The common term for fungi encountered in industrial biodeterioration in the non-scientific community is molds and mildews. Molds are defined as any of the small, multinucleate, possibly multicellular, filamentous fungi included in the Eumycetes. Mildew is the term usually applied to the growth of fungi on substrates such as fibers, fabrics, plastics, masonry and wood and results in discoloration and sometimes weakening or even disintegration of the material on which the growth occurs. Because more than a hundred species are involved in mildew, it has become a generic term indicating growth producing discoloration of the material with or without degradation of the substrate. The term "industrial materials as used herein refers to all products or substances other than foodstuffs and living things. Thus it includes paper, wood, paint, rubber, plastics, etc., but excludes food and drink, plants and animals and their vital parts or products. By extension, it excludes those fungi which are pathogenic, or phytopathogenic, which therefore excludes the fungi which are cited in the agricultural and/or insect literature and application patents. An object of this invention is to provide novel fungicidal compositions containing as an essential ingredient an N-substituted alpha-chloroacetamide having one, two or three ring substituents. Another object of this invention is to provide novel fungicidal compositions having a wide spectrum of fungicidal activity. Another object of this invention is to provide a fungicidal compound that is stable in an industrial environment. Another object of this invention is to provide a fungicidal compound that will not interfere with industrial processes. Another object of this invention is to provide methods for killing or inhibiting the growth of'fungi including molds and mildew. Another object of this invention is to provide as new compounds certain N-substituted alpha-chloroacetamides having one, two or three ring substituents. The novel alphachloroacetamides of this invention are represented by the formula EMI3.1 wherein Xl, X2 and X3 are hydrogen, hydroxy, halogen (Cl, Br, I and F), cyano, lower alkyl, or lower alkoxy groups. The preferred constituents are chloride, bromide, methyl, ethyl, and methoxy. The preferred compounds are N- (3,4-dichlorophenyl)-2-chloroacetamide, N- (4-bromo-2-methylphenyl) -2-chloroacetamide, N-phenyl-2-chloroacetamide, N-(2-bromophenyl)-2-chloroacetamide, N-(2,4-dibromophenyl)-2-chloroacetamide, N-(4-bromo-2,6-dimethyl phenyl)-2-chloroacetamide, N- (2, 6-dibromo-4-methylphenyl) -2-chloroacetamide. The novel alpha chloroacetamides of this invention are useful per se or formulated for sale as antifungal compositions with inert organic solvents such as dimethylformamide, N-methyl-2-pyrrolidone, 2-methoxy ethanol, 2-ethoxy ethanol, triethylphosphate, tributylphoshate and the like. The antifungal concentration of the novel compounds of this invention in such compositions ranges from about 10 to 60% by weight. The user employs the antifungal compositions in various environments in ranges from about 500 to about 30,000 ppm, preferably 5,000 to 15,000 ppm. Although recent years have witnessed a large number of new microbicidal agents, there is still a need for fungicidal agents suitable for use in industrial environments to inhibit biodeterioration. Most industrial antifungal compounds were developed specifically for agricultural use. However, the requirements for an antifungal agent in agriculture are vastly different from those required in industrial biodeterioration. In order for the agricultural fungicides to be commercially successful, not only is their fungicidal activity of importance, but a minimal phytotoxicity and mammalian toxicity are required. An antifungal agent designed for agricultural use must have a relatively short half-life and must break down in the environment into non-toxic chemicals. In the field of industrial biodeterioration the phytotoxicity of a fungicide is of no importance; the mammalian toxicity is of secondary consideration; and, most importantly, long term stability and lack of chemical breakdown are highly desirable and sought after characteristics. Thus, the requirements for an industrial antifungal agent are quite different from an agricultural antifungal agent. Compounds having somewhat similar structures to the present invention are known to be effective for control of fungal organisms indigenous to the plant (agricultural) community. However, those disclosed compounds are not at all suitable for use in an industrial environment. For industrial use, the compound must be stable, i.e., it must retain its antimicrobial effects over a long period of time under relatively harsh conditions. Also, the compound must not affect the particular industrial process to which it is applied. Phytotoxicity is of no consequence and the mammalian toxicity is of minimal importance in the overall selection of a suitable compound. For example, coatings such as paints are often exposed to environments with high moisture content and warm temperatures which favor mold formation. Under such conditions, fungal growth can occur to such an extent that the paint can discolor and turn dark. In some instances, the fungal growth can cause decomposition of the paint binder and a concommitant loosening of the film. Also the paint may be loosened and detached from the substrate. Emulsion latex paints are particularly prone to fungal attack. These emulsion type lattices contain polymers more likely to be attacked by fungi than alkyd resin-based paints which have a greater concentration of aromatic rings. United States Patent No. 3,505,457 discloses 2,5 disubstituted alpha-iodoacetanilides, compounds to some extent structurally similar to the present invention. The compounds disclosed have an alpha-iodide in place of the alpha-chloride of the present invention. Although these alpha-iodoacetanilides do have fungicidal activity and are acceptable for use in the agricultural community, they are completely unsuitable for industrial fungicidal purposes. The alpha-iodoacetanilide is easily hydrolyzed under mild environmental conditions into its component parts alpha-iodo-acetic acid and the 2,5-disubstituted aniline. There is no fungcidal activity after hydrolysis. In contrast, the present invention, the alpha-chloroacetamides, are not easily hydrolyzed under normal environmental conditions and therefore have much longer half-lives and retain their antifungal activity longer. The alpha-chloroacetamides will therefore retain their anti-fungal activity over a much longer time than will the compounds described in the prior art. It should be noted that the alpha-bromoacetamides have similar chemical properties as the iodo analogs (i.e., will hydrolize under mild conditions) and are therefore not suitable for use in industrial environments. An industrial fungicide must also not affect the industrial material with which it is mixed. For example, when above mentioned iodoacetamides (e.g., N- (5-chloro-2-methoxyphenyl) -2-iodoacetamide and N-phenyl-2-iodoacetamide are mixed with paint, the paint forms a thick gel after 24 hours and is unusable. The corresponding aipha-bromoacetamides also cause gelling of paint after twenty-four hours. Thus, the compounds that are claimed in the present invention are not only different structurally from the compounds cited in the prior art but also have surprisingly different properties making these compounds uniquely suitable for inhibiting industrial biodeterioration. Industrial biodeterioration is an extremely broad problem and encompasses, but is not limited to, the following categories of industrial materials: paint, adhesives, floor polishes and finishes, pigments, colorants, and extender slurries, building materials such as joint cements, tape muds, acoustical plasters, tub caulks and grouts, cutting fluids, secondary oil recovery, specialty wood preservatives, cosmetics, textiles including fabrics and floor coverings, cooling towers, pulp and paper slimicides. The alpha-chloroacetamides of this invention are effective in the control of fungi in industrial materials. The present compounds exhibit microbiocidal action on a wide variety of fungi such as Penicillium sP, Aspergillus niger and other sp, Alternaria solani, and others, Aureobasidium pullulans, Cladosporium resinae, and Fusarium sps. The chloroacetamides of this invention can be prepared by chloroacetylation of suitable nuclear-substituted aromatic amines. The chloroacetylating agent is preferably either a chloroacetic anhydride or a chloroacetyl halide such as chloroacetyl chloride. The choices of chioroacylating agent is determined to some extent by the nature of the ortho substitution of the aromatic amine to be acetylated. Thus the chloroacetic anhydride is ordinarily used with a difficultly acetylated amine such as 2,6-di-tert-butyl amine but it is usually preferred to use a chloroacetyl halide to acetylate the more reactive amines. The chloroacetylation reaction is preferably conducted in the presence of a suitable organic medium. The organic medium must be anyhdrous if the acetylating agent is a chloroacetic anhydride. However, either anhydrous media or media containing water can be used with chloroacetyl halide acetylating agents. Suitable organic media for use with either acetylating agent include, for example, benzene, diethyl ether, 1,2-dichloroethane, hexane, chlorobenzene, toluene, chloroform, and the xylenes. The chloroacetylation reaction is generally carried out at a temperature which is between 90 and 115 C. It is generally preferable to carry out the reaction at atmospheric pressure although sub-atmospheric pressure and super-atmospheric pressure can be used. The acetamide products may be separated from the reaction mixture by methods well known to those skilled in the art, such as by distillation or fractional crystalization from the reaction medium or from solvents in case the desired product is a soluble substance. The fungicidal activity of the alpha chloroacetamides was determined by measuring the minimum inhibitory concentration (MIC). The MIC of the various compounds is the lowest amount of a biocide which will inhibit the growth of a microorganism or a mixture of microorganisms. It consists of a series of test tubes containing a growth medium for the organism(s) of interest: bacteria, fungi, etc. The compound is measured into the medium by serial dilution in an exact series of steps, often a decimal series, 1,2,3,4 etc., or 10,20,30 etc., and after inoculation and a suitable incubation, examined to determine the minimum amount of the compound which prevented growth. The inhibitory concentration is reported as the lowest amount, in parts per million, showing no growth when examined by the unaided eye. In tests where the medium is initially turbid, a small sample from each vessel is placed onto Nutrient Agar in Petri dishes and after 24 hours, examined for growth. Again, the lowest concentration in parts per million of compound showing no growth is reported. The test organism for determining the MIC for fungi is a week old culture of Aureobasidium pullulans (the most common mildew fungus). A summary of the MIC's of the preferred embodiments of the present invention is presented in Table I. TABLE I COMPOUND MIC COMPOUND MIC N-(2,4-dichlorophenyl3-2-chloroacetamide- 31 N- (2-methoxyphenyl) -2-chloroacetamide 125 N-(3,4-dichlorophenyl)-2-chloroacetamide 31 N- (4-chloro-2-methylphenyl)-2-chloroacetamide 62 N-(2-methylphenyl)-2-chloroacetamide 250 N-(4-bromo-2-methylphenyl)-2-chloroacetamide 8 The advantages, desirability and usefulness of the present invention are illustrated in the following examples. EXAMPLE 1 In this example, N-(3,4-dichlorophenyl)2-chloroacetamide was prepared by adding 113 grams of chloroacetylchloride in 80 cc ot toluene to 165.3 grams 3,4-dichloroaniline and 950 cc toluene at 25 - 300C over one hour. After the addition of the chloroacetylchloride was complete, the temperature of the reaction mixture was raised to reflux temperature (approximately 1150C) and refluxed for 16 hours. The reaction mixture was then cooled to OOC and the precipitated product was separated by filtration. The precepitated product was then recrystallized resulting in a product that weighed 176.9 grams and having a melting point of 1040- 105 C. EXAMPLE 2 In this example, N-(4-bromo-2-methylphenyl)2-chloroacetamide was prepared by adding 60 grams of chloroacetylchloride in 50 cc of 1,2-dichloroethane to 100 grams 4-bromo-2methylaniline and 600 cc 1,2-dichloroethane at 250- 300C over one hour. After the addition of the chloroacetylchloride was complete, the temperature of the reaction mixture was raised to reflux temperature (approximately 850C) and refluxed for 25 hours. The reaction mixture was then cooled to OOC and the precipitated product was separated by filtration. The precipitated product was then recrystallized resulting in a product that weighed 123 grams and having a melting point of 1339- 1350C. EXAMPLE 3 In this example, N-phenyl-2-chloroacetamide was prepared by adding 22.6 grams of chloroacetylchloride in 16 cc of Toluene to 18.6 grams aniline in 107 cc Toluene at 25 - 300C over one hour. After the addition of the chloroacetylchloride was complete, the temperature of the reaction mixture was raised to reflux temperature (approximately 115 C) and refluxes for 16 hours. The reaction mixture was then cooled to OOC and the precipitated product was separated by filtration. The precipitated product was then recrystallized resulting in a product that weighed 31.1 grams and having a melting point of 133µC - 135 C. EXAMPLE 4 In this example, N-(2-bromophenyl)2-chloroacetamide was prepared by adding 16.1 grams of chloroacetylchloride in 15 cc of Toluene to 25 grams 2-bromoaniline and 150 cc Toluene at 25 - 300C over one hour. After the addition of the chloroacetylchloride was complete, the temperature of the reaction mixture was raised to reflux temperature (approximately 1150C) and refluxed for 16 hours. The reaction mixture was then cooled to OOC and the precipitated product was separated by filtration. The precipitated product was then recrystallized resulting in a product that weighed 22.7 grams and having a melting point of 760C - 770C. EXAMPLE 5 In this example, N-(2,4-dibromophenyl)2-chloroacetamide was prepared by adding 11.3 grams of chloroacetylchloride in 20 cc of Toluene to 25 grams 2,4-dibromoaniline and 150 cc Toluene at 25 - 300C over one hour. After the addition of the chloroacetylchloride was complete, the temperature of the reaction mixture was raised to reflux temperature (approximately 1150C) and refluxed for 16 hours. The reaction mixture was then cooled to OOC and the precipitated product was separated by filtration. The precipitated product was then recrystallized resulting in a product that weighed 29.7 grams and having a melting point of 1070C - l08.50C. EXAMPLE 6 The compounds of the present invention were tested as to their ability to inhibit the growth of fungi (mildew) of a paint film. The method uses a small environmental chamber constructed so as to maintain both the temperature and humidity at optimal conditions for the growth of fungi involved in mildew growth. A tray of soil is inoculated with mildew fungi and placed in the bottom of the cabinet over approximately 1 inch of water; the closed cabinet is maintained in a 250C incubator. The organisms used are Aureobasidium pullulans (ATCC9348), Aspergillus niger (ATCC6275) and Penicillium sp. (ATCC9549). The fungal growth in the soil provides a constant air-borne inoculation for the surface of panels exposed in the top of the chamber. The panels are made of clear, white pine sapwood 37.5 mm x 75 mm x 9.4 mm. Each panel is coated twice with a standard paint containing the fungicide at the desired concentrations. Panels coated with the paint containing no fungicide are used as the negative control. The painted panels are hung vertically from the top of the chamber with the bottom of the panel approximately 3 inches above the soil tray. Replicate panels are placed randomly in the chamber. The panels are examined and rated each week for six weeks. Untreated painted panels fail in two to three weeks. The panels are rated from 10 (no growth) to 1 (maximum growth). This method is described in Federal Specification TTP29S and is that of ASTM D3273-73T. TABLE II GROWTH CONTROL WITH DATA AT INDICATED WEEK INTERVALS WEEKS 1 2 4 6 1 2 4 6 Control - no fungicide 10* 9 4 N-(3,4-dichlorophenyl)-2-chloroacetamide 10 10 10 9 N-(4-bromo-2-methylphenyl)-2-chloroacetamide 10 10 10 10 N-phenyl-2-chloroactamide 10 10 7 5 N-(2-bromophenyl)-2-chloroacetamide 10 10 7 5 * 10 = no growth; 1 = maximum growth EXAMPLE 7 The efficacy of the present invention in inhibiting fungal growth in metal cutting fluids (both soluble oil and synthetic cutting fluids) was tested. Even in this industrial area of biodeterioration known to be primarily subject to bacterial spoilage, occasional fungicides are required. So, even though the products of the instant invention are not effective bactericides, their fungicidal activity is valuable and easily demonstrated. This procedure evaluates the effectiveness of a biocide to control bacteria and/or fungi responsible for the deterioration of metal working fluids. The antimicrobial agent is incorporated into a metal-working fluid at its use concentration (1000 parts per million). The mixture is then inoculated with microbial culture (fungi and bacteria) known to degrade such fluids. The fluid is aerated for five (5) days and then is unaerated for two days, thus simulating normal plant operations. The fluid is sampled before and after aeration and the samples evaluated for pH, total fungal and bacterial count. This regimen is continued until the antimicrobial fails by allowing a bacterial count of 1 x 107 organisms per ml or a duration of six weeks of limited growth occurs. This follows the ASTM Method E 686-80. The organisms used are either a culture of bacteria and fungus which normally would contaminate a cutting fluid: Staphylococcus aureus, Flavobacterium species, Pseudomonas aeruginosa, Escherichia coli, Desulfovibrio desulfuricans, and the fungi Cladosporium resenae and Fusarium sp. In all cases where bacteria were the inoculum, there was an overgrowth of lx 107 organisms in the negative-control by the end of the first week. The results of the fungicidal tests are summarized in Table III. TABLE III WEEKS 1 2 3 4 5 6 12346 Soluble Oil Control 9* 28 39 57 59 TNTC** N-(3,4-dichlorophenyl)-2 chloroacetamide 7 3 0 0 0 0 N-(4-bromo-2-methylpenyl)-2- chloroacetamide 2 1 1 0 0 0 WEEKS 1 2 3 4 5 6 123456 N- (5-chloro-2-methoxyphenyl) -2- chloroacetamide 3 1 2 0 0 0 N-phenyl-2-chloroacetamide 0 0 0 0 0 0 N-(2-bromophenyl)2-chloro- acetamide 0 0 0 0 0 0 N-(2,4 dibromophenyl)2-chloro acetamide 0 2 4 0 Ol Synthetic Cutting Fluid Control 7 61 46 47 180 400 N- (3,4-dichlorophenyl) -2- chloroacetamide 7 0 0 0 0 0 N- (4-bromo-2-methylphenyl) -2- chloroacetamide 10 0 0 0 0 0 N-(5-chloro-2-methoxyphenyl)-2 chloroacetamide 15 0 0 0 0 0 N-phenyl-2-chloroacetamide 10 0 0 0 0 0 N-(2-bromophenyl)2-chloro acetamide 0 0 0 0 0 0 N- (2,4-dibromophenyl) 2-chloro- acetamide 1 2 7 33 1 The data available with respect to the bacterial counts of the compounds listed in Table III indicate that the compounds of this invention are not effective bactericides. More specifically the data obtained demonstrates that the compounds of this invention exhibit positive fungicidal activity and little, if any bactericidal activity. * The data represent total organism count ** Too numerous to count EXAMPLE 8 The fungicidal compounds were examined to determine whether they could prevent the growth of a cellulose degrading fungus on a chip of treated wood. Thin chips of transversely cut clear white pine about 40 mm x 40 mm x 1/2 mm are weighed, dipped into a solution of known concentration of the fungicide, dried and reweighed to determine the retention of the compound. The treated chips are placed on a glass tspacerw 5 mm above a fully developed growth of the fungus Coniophora puteana Duby (ATCC36336) on a plastic petri dish of Malt Extract Agar. To prevent drying, the petri dishes are kept in polyethylene bags and are incubated at 250C for four weeks. In this time, an untreated control is heavily deteriorated. Samples which are sufficiently protected do not show any significant traces of fungal attack. TABLE IV SUTTER TEST Growth Reported Retention in t Coverage Weight Weeks (grams) 1 2 3 4 (grams) 1 2 3 4 Control 1 7 80 100 N- (3, 4-dichlorophenyl) -2- chloracetamide 0.06 0* 0 3 12 0.084 0 1 1 1 0.08 0 0 0 0 N-(5-chloro-2-methoxyphenyl)-2 chloroacetamide 0.105 0 0 0 0 0.10 0 0 0 0 0.10 0 O 0 0 N-(4-bromo-2-methylphenyl)-2 chloroactamide 0.06 0 0 0 0 0.085 0 0 0 0 0.08 0 0 0 0 * 0 - no growth; 100 = 100% coverage of mildew on the test specimen While in the foregoing specification there have been set forth specific embodiments of this invention for purposes of illustration, it will be apparent to those skilled in the art that the specific embodiments and details thereof can be varied widely without departing from the spirit and scope of this invention.

Claims: CLAIMS 1. A fungicidal compoond of the formula EMI16.1 wherein X1, X2 and X3 are members selected from hydrogen, hydroxy, halogen, cyano, lower alkyl or lower alkoxy groups. 2. A compound according to claim 1 wherein the lower alkoxy group is a methoxy group or an ethoxy group. 3. A compound according to claim 1 wherein the lower alkyl group is a methyl group or an ethyl group. 4. A compound according to claim 1, 2 or 3 wherein the halogen is a fluoride, a chloride or a bromide. 5. A compound according to any preceding claim which is selected from the group comprising N- (3, 4-dichlorophenyl) -2-chioroacetamide, N- (4-chloro-2-methylphenyl) -2-chloroacetamide, N-phenyl-2-chloroacetamide, N-(2-bromophnenyl)-2-chloroacetamide, N-(4-bromo-2,6-dimethylphenyl)-2-chloroacetamide r N- (2, 4-dibromophenyl)-2-chloroacetamide, N- (2,6-dibromo-4-methylphenyl)-2-chloroacetamide, and N-(4-bromo-2-methylphenyl)-2-chloroacetamide. 6. A method for the control of fungi which comprises treating said fungi in a liquid medium with a fungicidally amount of a compound of the formula EMI16.2 wherein X1, X2, and X3 are members selected from hydrogen, hydroxy, halogen, cyano, lower alkyl, or lower alkoxy groups. 7. A method according to claim 6 wherein the compound is present is an amount of from about 500 to 30,000 ppm. 8. A method according to claim 6 or 7 wherein the lower alkoxy group is a methoxy group and or ethoxy group. 9. A method according to claim 6 or 7 wherein the lower alkyl group is a methyl group or an ethyl group. 10. A method according to any preceding claim wherein the halogen is a fluoride, a chloride or a bromide. 11. A method according to any preceding claim wherein the compound is selected from the group comprising N- (3, 4-dichlorophenyl)-2-chloroacetamide, N- (4-chloro-2-methylphenyl)-2-chloroacetamide, N-phenyl-2-chloroacetamide, N- (2-bromophenyl) -2-chloroacetamide, N- (4-bromo-2,6-dimethylphenyl)-2-chloroacetamide, N- (2, 4-dibromophenyl) -2-chloroacetamide, N- (2, 6-dibromo-4-methylphenyl) -2-chloroacetamide ,and N-(4-bromo-2-methylphenyl)-2-chloroacetamide. 12. A fungicidal composition comprising an inert organic solvent and from about 10 to 60% by weight fungicidal compound of the formula EMI17.1 wherein X1, X2 and X3 are members selected from hydrogen, hydroxy, halogen, cyano, lower alkyl or lower alkoxy groups. 13. A composition according to claim 12 wherein the lower alkoxy group is a methoxy group or an ethoxy group. 14. A composition according to claim 12 wherein the lower alkyl group is a methyl group or an ethyl group. 15. A composition according to claim 12, 13 and 14 wherein the halogen is a fluoride, a chloride or a bromide. 16. A composition according to any preceding claim wherein the fungicidal compound is selected from the group comprising N- (3, 4-dichlorophenyl) -2-chioroacetamide, N- (4-chloro-2-methylphenyl)-2-chloroacetamide, N-phenyl-2-chloroacetamide, N-(2lbromophenyl)-2-chloroacetamide, N-(4-bromo-2,-dimethylphenyl)-2-chloroacetamide, N-(2,4-dibromophenyl)-2-chloroacetamide, N-(2,6-dibromo-4-methylphenyl)-2-chloroacetamide, and N- (4-bromo-2-methylphenyl)-2-chloroacetamide.

Inventors: EILENDER, ALBERT L., GAGLANI, KAMLESH
Applicants: COSAN CHEMICAL CORPORATION
Application year: 1984
Main classification: A01N37
IPC codes: C07C231, C07C233, A01N37, C07C67