SEMI-PERMEABLE MEMBRANE STORAGE SOLUTIONS

Abstract: Combination of alkali metal metaborate and alkali or alkaline earth metal salt of ethylene diamine tetracetic acid inhibits a broad spectrum of bacterial growth in aqueous storage solutions for reverse osmosis membranes.

Description: TITLE BEMI-PERMEABLE MEMBRANE STORAGE SOLUTIONS BACKGROUND OF THE INVENTION Semi-permeable or reverse osmosis membranes have long been used for the purification of water. Such membranes are useful, for example, in the removal of dissolved inorganic salts. In such processes, water containing the dissolved salts is held under pressure against a membrane through which water can pass but the salt ions cannot. Cellulosic and polyamide reverse osmosis membranes are generally used in the form of hollow fibers or flat films in cartridges for the purification of saline and brackish water. It is often necessary, however, to store these reverse osmosis membranes for extended periods before they are put into use. The membranes are normally stored in a wet condition, and bacteriostats such as formaldehyde have been added in the past to inhibit the growth of bacteria during storage. This formaldehyde often resulted in a degradation of the membranes and required other additives to permit the use of this bacteriostat for extended storage periods, such as those additives described in Applegate et al. U.S. Patent 4,293,420. SUMMARY OF THE INVENTION The instant invention provides an improved storage solution for reverse osmosis membranes and a process for using this solution which provides excellent protection against bacterial growth without the inconvenience of the formaldehyde previously used to inhibit such growth. Specifically, the instant invention provides a solution consisting essentially of water and about 50-2500 ppm of an alkali metal metaborate and about 50-2500 ppm of an alkali or alkaline earth metal salt of ethylene diamine tetraacetic acid. The instant invention also provides, in a process for storing a cellulosic or polyamide reverse osmosis membrane by immersing the membrane in an aqueous medium, the improvement which comprises adding to the aqueous medium about 50-2500 ppm of alkali metal metaborate and about 50-2500 ppm of an alkali or alkaline earth metal salt of ethylene diamine tetraacetic acid. Preferably, the aqueous solution further comprises up to about 30 weight percent of a glycerol. DETAILED DESCRIPTION OF THE INVENTION The present invention is applicable to a wide variety of reverse osmosis membranes prepared from polyamides and cellulosic derivatives. However, particularly satisfactory polyamide membranes are those aromatic, nitrogen containing polymeric membranes described in Richter et al. U.S. Patent 3,567,632, hereby incorporated by reference. Similarly, the present invention is applicable to the many known membranes of cellulosic derivatives, including, for example, cellulose acetate and cellulose triacetate. Such membranes are described in Manjikian, et al., U.S. Patent 3,344,214, hereby incorporated by reference. Either type of membrane can be in any convenient form, including flat membranes as well as spun hollow fibers. Typically, a reverse osmosis cartridge containing many individual permselective hollow fiber membranes is prepared and shipped in a water-wet state for installation in a reverse osmosis apparatus. The aqueous medium used for storage generally has a pH of about 4-11. The aqueous storage medium can also contain up to about 30% by weight, and preferably about 16-20% by weight, of a glycerol to reduce the freezing point of the storage solution to permit safe storage of the membranes at exceptionally low temperatures. Particularly preferred are glycerin (1,2,3-propane/triol) or propylene glycol/(l,2propane/diol). The alkali metal metaborate used in accordance with the present invention are commercially available in the form of white powders. Sodium or potassium metaborates are particularly preferred because of their ready availability. The concentration of the alkaline metal metaborate in the aqueous storage solution should be in the range of about 50-2500 ppm. Less than about 50 parts per million provides little effect in the prevention of bacterial growth, while no significant additional benefit is obtained at concentrations of this component in excess of 2500 ppm. The alkali metal metaborate can be added directly to the storage solution or in the form of an aqueous concentrate. For ease of handling, it is preferred to add the alkali metal metaborate in the form of an aqueous concentrate. Ethylene diamine tetraacetic acid (EDTA) is added in the form of an alkali or alkaline earth metal salt. A wide variety of salts can be used, including di- and tetra-salts of alkali metals, of which the di- salts of sodium and potassium are particularly preferred. Of the alkaline earth metal salts, calcium salts are particularly preferred. Alkali and alkaline earth metal salts of EDTA are commercially available as crystalline white powders. These salts can be added to the aqueous solution directly or as an aqueous concentrated solution. For convenience of storage and ease of weighing, the EDTA salts are preferably added directly as a solid. The disodium salts of EDTA are particularly preferred, since these salts result in a substantially neutral pH when added to the storage solution. The salts of EDTA are added to provide a concentration of about 50-2500 ppm in the aqueous storage solution. Less than about 50 ppm of the salt results in little inhibitory effect on bacteria growth, while concentrations in excess of 2500 ppm provide no significant additional benefits. Preferably, the alkali metal metaborate and the EDTA salt are each present in a concentration of at least 100 ppm, and concentrations of about 500-2500 ppm of each of these components gives especially uniform and satisfactory results. The order of addition of the alkali metal metaborate and the EDTA salt is not critical, and these additives can be combined with the storage solution in any convenient manner. The combination of alkali metal metaborate and EDTA salt provides outstanding performance in the inhibition of the growth of bacteria in storage solutions for semi-permeable membranes. This combination inhibits the growth of a broader spectrum of bacteria than either the EDTA salt or the alkali metal metaborate alone. The present invention is further illustrated by the following specific examples, in which parts and percentages are by weight unless otherwise indicated. Example 1 and Comparative Examples A-C In Example 1 and Comparative Examples A-C, solutions of 18% glycerin and water were inocculated with three strains of bacteria. In Example 1, disodium EDTA and sodium metaborate were added to the solution at concentrations of 500 ppm and 100 ppm, respectively. In comparative Example A no bioxide was added to the solution, while in comparative Examples B and C the solutions contained, respectively, 500 ppm of disodium EDTA and 100 parts of sodium metaborate. All solutions, after inocculation with the three strains of bacteria, were incubated for a period of 6 weeks. The concentrations of these bacteria expressed in Colary Forming Units/ml (CFU/ml) are summarized in the following Table. TABLE Bacteria Example Biocide Bacteria Concentration (CFU/ml) 1 Di sodium EDTA CA1 < 10 Sodium metaborate MA2 < 10 PF3 < 10 A None CA 4 x 103 MA 9 x 104 PF 4 x 105 B Disodium EDTA CA 6 x 101 MA 4 x 102 PF 1 x 101 C Sodium Metaborate CA < 10 MA 3 x 101 PF < 10 1 Corynebacterium/Arthrobacter 2 Moraxella/Acinctobacter 3 Pseudomonas fragi The disodium EDTA alone resulted in a moderate reduction in all three strains of bacteria while the sodium metaborate alone resulted in substantial elimination of the the CA and PF strains of bacteria with a reduction in the MA strain of bacteria. However, in combination, the disodium EDTA and sodium metaborate resulted in the substantial elimination of all three strains of bacteria.

Claims: CLAZEIS: comprising or 1. A solution/consisting essentially of water and about 50-2500 ppm of an alkali metal metaborate and about 50-2500 ppm of an alkali or alkaline earth metal salt of ethylene diamine tetraacetic acid (EDTA). 2. An aqueous solution of Claim 1 comprising up to about 30 weight percent of glycerol. or 2 3. An aqueous solution of Claim 1/wherein the alkali metal metaborate is a potassium or sodium metaborate. 2, or 3 4. An aqueous solution of Claim wherein the EDTA salt is a sodium or potassium salt. 2,or 3 5. An aqueous solution of Claim 1,/wherein the EDTA salt is a calcium salt. one of to 5 any 6. An aqueous solution of Claimsl/wherein the cotcentration of each of the alkali metal metaborate and ttne t2TA salt is at least 100 ppm. 7. An aqueous solution of Claim 6 wherein the concentration of each of the alkali metal metaborate and the. EDTA salt is about 500-2500 ppm. 8. InAprocess for storing reverse osmosis membrane by immersing the membrane in an aqueous medium, the improvement which comprises acing to the aqueous medium about 50-2500 ppm of alkali metal metaborate and about 50-2500 ppm of an alkali or alkaline earth metal salt of ethylene diamine tetraacetic acid. 9. A process of Claim 8 wherein the reverse osmosis membrane is prepared from a polyamide. 10. A process of Claim 8 wherein the reverse osmosis membrane is prepared from a cellulosic derivative. 11. A process of Claim 10 wherein the reverse osmosis membrane is prepared from cellulose acetate.

Inventors: BROWN, CHARLES JULIAN, JR.
Applicants: E.I. DU PONT DE NEMOURS AND COMPANY
Application year: 1984
Main classification: B01D13
IPC codes: A01N37, B01D67, C02F1, B01D65, A01N59, A61L2