INCONTINENCE DIAPER AND METHOD OF FIXING ELASTIC BANDS IN AN INCONTINENCE DIAPER

Abstract: Incontinence diaper built up from a barrier layer (1) and a nonwoven layer (2) affixed thereto for providing two portions (6, 7) surrounding the lower part of the body and a crotch portion (8) connecting these portions. At least one elastic band (17, 18) extends from the central part of the crotch portion (8) along both side edges (11, 12) of said portion, in over both portions (6, 7) and along the entire length of the diaper with the elastic band (17, 18) being attached with a continuously varying tension in the diaper material. The tension in the elastic band (17, 18) is greatest at the crotch portion (8) and diminishes continuously to approximately half its value over both the portions (6, 7).

Description: INCONTINENCE DIAPER AND METHOD OF FIXING ELASTIC BANDS IN AN INCONTINENCE DIAPER The present invention relates to an incontinence diaper, comprising a barrier layer of such as polyethylene film with a nonwoven layer fixed to it, and including two portions surrounding the lower part of the body and a crotch portion, connecting these two portions, intended for placing between the legs of a patient or wearer, there extending an area with fluff surrounded by soft tissue in the longitudinal direction of the diaper, over a large part of the portions surrounding the body and nearly the entire width of the crotch portion between the barrier layer and the nonwoven layer, as well at least one elastic band along both opposing sides of the crotch portion outside the fluff for pulling together the crotch portion about the thighs of the wearer when the diaper is in use. One of the great problems, inter alia, in the care of incontinent patients in medical care is the frequency of leakage in the use of diapers. It has been found that the capillary forces in the absorption body in the diaper cannot counteract gravitation forces to any great extent, and thus there are often leakages, particularly when the patient is lying on his side. The incontinence diapers provided with elastic bands which are on the market today have an extension of the band solely in the crotch portion, and thus optimum flexibility in the whole diaper is not achieved, which means that the diapers must be manufactured in several different sizes, and in spite of this they often leak when in use. The object of the present invention is to provide an incontinence diaper of the type mentioned in the introduction, in which the drawbacks attached to known diapers have been eliminated. Essentially distinguishing for the invention is that the elastic band continues from the crotch area in over both body-surrounding portions and along the entire length of the diaper with the band being attached with varying tension to. the diaper material, this tension being greatest at the central portion of the crotch area, from which the tension decreases somewhat towards the distant portions of this area right up to both body-surrounding portions after which the tension tapers off to about half the original tension at the central portion of the crutch area, for optionally increasing again at the area just before the end edges of the body-surrounding portions to a value close to that at the central portion of the crotch area, for subsequently returning to approximately half of the original tension at the end edges. With the aid of the invention there is now provided an incontinence diaper with an elastic band which achieves complete moisture-proofing between the body of a patient or wearer and the barrier layer of the diaper, both at the crotch portion of the wearer and around the waist and hips of this person. By the bands being attached with varying tension along substantially the entire diaper and the position of the bands being varied laterally at the waist fastening of the diaper it will be adjustable to patients having different waist measurements and body shapes. Since the bands also have a certain amount of stretch above the crotch area, a comfortable diaper is afforded and there is no risk that the barrier layer of the diaper, which is usually poly- ethylene film, being stretched out and thereby leaving gaps with leakage as a result. The more the attachment of the band varies transversely in the waist portion, the more will be the above-mentioned effect. Further¬ more, the diaper in accordance with the present invention may be used with the same diaper dimension by persons of different sex, different waist measurement and different pelvic length due to the varying band tension. The invention will now be described in detail below with reference to the accompanying drawings, on which Fig. 1 is a plan view of an incontinence diaper in accordance with the present invention. Fig. 2 is a tension diagram for the band tension in the elastic bands illustrated in Fig. 1, Fig. 3 is a section along the line III in Fig. 1, Fig. 4 is a plan view of another embodiment of an incontinence diaper in accordance with the present invention. Fig. 5 is a tension diagram for the band tension in the elastic bands illustrated in Fig. 4, Fig. 6 is a plan view of a third embodiment of the incontinence diaper in accordance with the present invention and Fig. 7 is a tension diagram for the band tension in the elastic bands illustrated in Fig. 6. As will be seen from Fig. 1 and 3 the incontinence diaper in accordance with the present invention is made up from a barrier layer 1 of such as polyethylene film, a nonwoven layer 2 fixed to it, and fluff 4 surrounded b a soft tissue material 3 between the layers 1 and 2. The fluff 4 may also have a centrally situated super- absorbent portion 5. The diaper is made with two body- surrounding portions 6 and 7 with a crotch portion 8 connecting these two. The diaper is longitudinally defined by two end edges 9 and 10. The crotch portion 8 has two side edges 11 and 12 running in the longitudinal direction of the diaper, and both portions 6 and 7 are defined laterally by side edges 13, 14, 15, 16. Two mutually parallel elastic bands 17 and 18 extend substantially over the entire length of the diaper, along side edges 11 and 12 of the crotch portion 8 and over the portions 6 and 7. The bands 17 and 18 are attached to the diaper material, e.g. the barrier layer 1, with a continuously varying tension, which is greatest in the crotch portion 8, see Fig. 2. Fig. 2 illustrates the band tension in the bands 17, 18 illustrated in Fig. 1, tension being denoted by bs and diaper length by 1. As will be seen from Fig. 2, the band tension diminishes to about half its value immediately after the junction between the crotch portion.8 and the portions 6 and 7. In the embodiment as illustrated in Fig. 1, .the elastic bands 17 and 18 extend over the " parts of the portions 6 and 7 containing fluff 4. A second embodiment of the diaper in accordance with the present invention is illustrated in Fig. 4, where the elastic bands 17 and 18 diverge over the portions 6 and 7 towards the end edges 9 and 10 of said portions 6 and 7, and Fig. 5 is a tension diagram for the elastic bands 17 and 18 illustrated in Fig. 4. A third embodiment of a diaper in accordance with the present invention is illustrated in Fig. 6, where the elastic bands 17 and 18 over the portions 6 and 7 diverge to about half the length of these portions, thereafter to converge towards the end portions 9 and 10. Fig. 7 illustrates how the tension varies in the bands 17 and 18 attached to the diaper according to Fig. 6. The attachment of the elastic band may be carried out by applying a glue, e.g. a so-called hot-melt glue with a short liquid phase time, continuously on the elastic band which is then pressed against the underlying barrier layer 1 by a roll. The tension in the band is regulated by a curve-controlled tension roller, there being thus obtained a continuously varying tension in response to the curve profile in the longitudinal direction of the diaper. The tension roller may also be guided transversely, a transverse displacement of the band being obtained in the longitudinal direction of the diaper and thus also the effects desired in the central area of the diaper. The elastic band may also comprise an elastic, prefabricated material or an elastic glue bead in which the tension is continuously varied by different extension or contraction of the bead on its application. The diaper in accordance ' ith the present invention is attached to a patient or wearer by the side edges 13, 15 and 14, 16 or the respective body-surrounding portions 6, 7 being attached to each other with the aid of double-sided adhesive tape, 19, 20 and 21, 22 respectively.

Claims: CLAIMS 1. Incontinence diaper comprising a barrier layer (1) e.g. of polyethylene film, and a nonwoven layer (2) fixed thereto and including two portions (6, 7) surrounding the lower part of the part of the body with a crotch portion (8) connecting these two portions, intended for placing between the legs of a wearer, there extending an area of fluff (4) surrounded by soft tissue (3) over the longitudinal direction of the diaper, a large part of the portions (6, 7) and nearly the entire width of the crotch portion (8) between the barrier layer (1) and the nonwoven layer (2) , there also being at least one elastic band (17, 18) along the opposing sides (11, 12) of the portion (8) outside the fluff (4) for pulling together the crotch portion (8) about the thighs of the wearer when the diaper is in use, c h a r¬ a c t e r i z e d i n that from the crotch portion (8) the elastic band (17, 18) continues in over both portions (6, 7) and along the entire length of the diaper with the elastic band (17., 18) fastened with a continuously varying tension in the diaper material, said tension being greatest at the central part of the crotch portion (8) wherefrom said tension decreases somewhat in a direction towards the junction between the crotch portion (8) and both portions (6, 7), after which junction the tension diminishes to approximately half of the original tension at the central part of the crotch portion (8) for optionally increasing once again at the area immediately before the end edges (9, 10) of the portions (6, 7) to a value which is close to the value at the central part of the crotch portion (8) for sub¬ sequently returning to approximately half the original tension at the end edges (9, 10). 2. Diaper as claimed in claim 1, c h a r a c t e r- i z e d i n that the elastic bands (17, 18) extend mutually parallel over the entire length of the diaper from the central part of the crotch portion (8) along its side edges (11, 12) over both portions (6, 8) and the side of the fluff (4) extending over the portions (6, 7). 3. Diaper as claimed in claim 1, c h a r a c t e r¬ i z e d i n that the elastic bands (17, 18) extend over the entire length of the diaper mutually parallel along the side edges (11, 12) of the crotch portion (8) for subsequently diverging over the portions (6, 7) towards the end edges (9, 10) thereof. 4. Diaper as claimed in claim 1, c h a r a c t e r¬ i z e d i n that the elastic bands (17, 18) extend over the entire length of the diaper mutually parallel along the side edges (11, 12) of the crotch area (8) for first diverging over the portions (6, 7) to substantially half the length of these portions for converging thereafter towards the end edges (9, 10). 5. Method of fixing elastic bands in an incontinence diaper comprising a barrier layer (1), e.g. of poly¬ ethylene film, and a nonwoven layer (2) fixed thereto and containing two portions (6, 7) surrounding the lower part of the body and a crotch portion (8) connecting these two portions (6, 7), between said layers (1, 2) there extending tissue covered fluff (4) in the longitudinal direction of the diaper through the crotch portion (8) and* parts of both portions (6, 7), c h a r¬ a c t e r i z e d i n that the band (17, 18) is fastened to the diaper material by a rapid-drying glue being applied continuously to the band simultaneously as the band is stretched with a continuously varying tension along the longitudinal direction of the diaper and is pressed in under a roll or the like, preferably against the underlying barrier layer (1) . 6. Method as claimed in claim 5, c h a r a c t e r¬ i z e d i n that the tension in the band is regulated by a curve-controlled tension roller for obtaining a definite, varying tension in the elastic band, (17, 18) in the longitudinal direction of the diaper in response to the profile of the curve. 7. Method as claimed in claim 6, c h a r a c t e r- i z e d i n that the tension roller is displaced laterally to provide a diverging and/or converging fastening of the elastic band (17, 18) over the portions (6, 7). 8. Method as claimed in claim 5, c h a r a c t e r- i z e d i n that the tension of the elastic band (17, 18) is varied by different extension or shrinkage of a glue applied directly to the barrier layer (1) .

Inventors: SINGHEIMER STIG AOKE ROLAND, SINGHEIMER, STIG, AOKE, ROLAND
Applicants: DUNI BILA AB, DUNI BILAO AB
Application year: 1984
Main classification: A41B13
IPC codes: A61F5, A61F13, A61L15, B65H77