ELECTROMAGNETIC RELAY

Abstract: An electromagnetic relay comprises an electromagnet (210), an armature assembly (220) opposed to said electromagnet which moves according to the selective energization of said electromagnet, a contact mechanism which operates according to said movement of said armature assembly, and a pair of sheet springs (230, 235) which support said armature assembly so that it can reciprocate along its direction of motion.

Description: The present invention relates to an electromagnetic relay. An important question that arises in the design and production of an electromagnetic relay is the importance of adjusting the load characteristics of an armature assembly thereof. As schematically illustrated in Fig. 4 of the accompanying drawings, which shows the force on the armature assembly along the vertical axis and the displacement of said armature assembly along the horizontal axis, it is desirable that the load curve of the armature assembly should fall between the actuation property curve (based on the voltage applied to the coil of the relay) and the restoring property curve. However, in the past the adjustment of the load curve of an electromagnetic relay of this type has been performed by adjusting a single sheet spring which is used for restoring the armature, and this makes it difficult to rigorously adapt the movement characteristics of the armature to more rigorous requirements. Furthermore, due to fluctuations in the mechanical characteristics of the parts inevitably caused by manufacturing tolerances, and due to assembly inaccuracies, the load curve may depart from the desired one to some extent. And if only one sheet spring is used for restoring the position of the armature assembly then it is very difficult to properly fine adjust the load characteristics of the relay. It is an object of the present invention to provide such an electromagnetic relay, whose load characteristics can be conveniently and easily fine adjusted. It is a further object of the present invention to provide such an electromagnetic relay, in the adjustment of which fluctuations due to manufacturing tolerances and assembly inaccuracies can be compensated for. The present invention is defined in attached claim 1. According to such a construction, as will be explained in detail later, the operational characteristics of the relay can be easily and conveniently adjusted by varying the characteristics of the two sheet springs. The present invention will now be shown and described with reference to a preferred embodiment thereof, and with reference to the illustrative drawings, which are all of them given purely for the purposes of explanation and exemplification only, and are not of them intended to be limitative of the scope of the present invention in any way. Fig. 1 is an exploded perspective view showing the detailed construction of a preferred embodiment of the relay of the present invention; Fig. 2 is a plan view of said preferred embodiment; Fig. 3 is a sectional view through said preferred embodiment, taken in a plane shown by the arrows XX - XX in Fig. 2; Fig. 4 is a graph, in which the stroke of a switching element is shown along the horizontal axis and attractive force is shown along the vertical axis, giving the switching characteristics of a desired relay; Fig. 5 is a graph, in which also the stroke of a switching element is shown along the horizontal axis and attractive force is shown along the vertical axis, giving the actual switching characteristics of the relay of Figs. 1, 2, and 3. In Figs. 1, 2, and 3, a preferred embodiment of the relay of the present invention is shown. Referring to the exploded view of Fig. 1, this relay is substantially made up of a base assembly 201, an electromagnet assembly 210, an armature assembly 220, a pair of restoring springs 230 and 235, and an outer case 240. The base assembly 201 comprises a base 202 integrally molded from synthetic resin and a terminal platform 208. The base 202 has a slot 203 formed therein, and the terminal platform 208 is fixedly secured in this slot 203 and has fixed terminals 209a, 209b, and 209c mounted in it. Upper contacts 209a', 209b', and 209c' of the terminals 209a, 209b, and 209c lie in the slot 203, and in this slot 203 there are provided ground contacts 206a through 206f on the walls of the slot 203 adjacent to each of the terminals 209a, 209b, and 209c on either side thereof (see Fig. 2). Out from the bottom of the base 202 there project four ground terminals 207, and these ground terminals 207 and the ground contacts 206a through 206f are electrically connected together by a thin electroconductive film of Cu-Ni deposited on the surface of the base 202. (Of course, this electroconductive film does not touch the fixed terminals 209a, 209b, and 209c). The electromagnet assembly 210 comprises a spool 212 through the middle of which there is fitted an iron core 211 and on which there is wound a coil 217. The spool 212 is connected to a yoke member 219, which has two upward projecting pole pieces 219a and 219b at each of its ends which are positioned on the two sides of the corresponding projecting end of the iron core 211. In detail, the connection between the spool 212 and the yoke member 219 is accomplished by platform members 213 being fitted on either end of the spool 212 and by the upward projecting pole pieces 219a being fitted through slots 213a in the platform members 213 while the inside surfaces of the pole pieces 219b are contacted to the outer surfaces of side portions 213b of the platform members 213. And coil terminals 218, 218, are fixedly mounted in the platform members 213 and project downwards therefrom through appropriate holes in the base 212, not particularly shown. The armature assembly 220 comprises a body portion 221 which is integrally molded from synthetic resin, and at each end of this body portion 221 there are mounted in frame portions 222 two plate pieces 226a and 226b and a permanent magnet 227 bridging between them so as to define a C-shape, and with the orientations of the permanent magnets 227, 227 opposite to one another. Further, insulated contact carrying members 228, 228 are fitted into holes 223 formed in said body portion 221, and each of these contact carrying members 228 carries a pair of springy contact pieces 229a and 229b extending on both its sides. The armature assembly 220 is so disposed that, at each of its ends, the plate pieces 226a and 226b are inserted into the aforementioned gaps defined between the end of the iron core 211 and the pole pieces 219a and 219b, with some movement remaining therebetween. And the armature assembly 220 is held in this position by two sheet springs 230 and 235 in such a fashion as to be movable transversely to and fro, against a restoring force provided by these sheet springs, through a certain distance in the directions A and A' (see Fig. 19). The sheet spring 230 is fixed to the base 202 by its central portion 231 being fitted into a slot 205a formed in said base 202, and its end portions 232 are fitted into slots 224 formed in the body portion 221 of the armature assembly 220. On the other hand, the sheet spring 235 is fixed to the armature assembly 220 by hooked or notched shape portions 236 at its center portion (whose notch shape extends along the longitudinal direction of said sheet spring 235) being loosely fitted over corresponding projections 225 formed on the body portion 221 of said armature assembly 220, and its end portions 237, 237 are fitted into slots 205b formed in the base 202. The spring forces of the sheet springs 230 and 235 are given by the lines (P) and (Q) respectively in Fig. 5, which is a graph showing stroke of the armature assembly 220 against the force applied (by the electromotive action of the electromagnet assembly 210) thereto: the graph of the spring force of the spring 230 is a straight line, and the graph of the spring force of the spring 235 is a straight line bent in the middle thereof. The right hand base line alpha in Fig. 5 shows the situation when the armature assembly 220 is fully displaced in the A' direction, while conversely the left hand base line beta shows the situation when it is fully displaced in the A direction. Specifically, when the electromagnetic coil 217 is deenergized, then, since in this particular embodiment the iron core 211 of the electromagnet assembly 210 is magnetized, an attractive force exists between the two end surfaces of the iron core 211 and the plate pieces 226b, 226b, while a repulsive force exists between said end surfaces of the iron core 211 and the plate pieces 226a, 226a, and hence the armature assembly 220 moves in the direction of the arrow A' in Fig. 2, so that the two ends of the springy contact piece 229a contact the contacts 209b' and 209c', while the two ends of the springy contact piece 229b contact the ground contacts 206a and 206b and bend somewhat while doing so. On the other hand, when the electromagnetic coil 217 is energized, then an attractive force exists between the two end surfaces of the iron core 211 and the plate pieces 226a, 226a, while a repulsive force exists between said end surfaces of the iron core 211 and the plate pieces 226b, 226b, and hence the armature assembly 220 moves in the direction of the arrow A in Fig. 19, so that the two ends of the springy contact piece 229b contact the contacts 209a' and 209c', while the two ends of the springy contact piece 229a contact the ground contacts 206d and 206f and bend somewhat while doing so. In other words, in this preferred embodiment, the armature assembly 220 moves to and fro in the directions of the arrows A and A' according to the energization or non energization of the coil 217, and switches the contacts 209a' and 209c', and 209b' and 209c'. The overall load curve is defined by the curve (X) in Fig. 5, being made up by combining the curves (P) and (Q) representing the spring forces of the springs 230 and 235 and the curves (R) and (S) representing the spring forces of the springy contact pieces 229a and 229b. This resultant load curve (X) is so shaped as to conveniently fall, as does the ideal load curve (C) illustrated in Fig. 4, between the actuation property curve (A) and the restoring property curve (B). In detail, the adjustment of the load curve (X) of this relay can be made by adjusting the characteristics of the sheet springs 230 and 235, which is based on their bending angles. As seen from Fig. 5, the graph (P) of the spring force of the sheet spring 230 is effectively a straight line, and adjustment of the strength of this spring has the effect of moving the load curve (X) up and down. On the other hand, the graph (Q) of the spring force of the sheet spring 235 is effectively a straight line bent at the middle of the stroke of the armature assembly 220, and adjustment of the strength of this spring has the effect determining the inclination angle of the load curve (X). And hence by adjusting the characteristics of these springs the characteristics of the relay can be set to be very suitable. Since the sheet spring 235 is only loosely coupled to the armature assembly 220 by its central hooked portions 236 being loosely fitted over the projections 225 on the body portion 221, even when the forces of the spring portions on the two sides of said spring 235 differ somewhat, the spring 35 can shift according to this unbalance by the hooked or notched portions 236 shifting sideways on the projections 225, and thus even when the sheet spring 235 is irregular or asymmetric the parallel orientation of the armature assembly 220 to the coil 217 and the core 211 is maintained.

Claims: An electromagnetic relay, comprising an electromagnet (210), an armature assembly (220) opposed to said electromagnet which moves according to the selective energization of said electromagnet (210), a contact mechanism which operates according to said movement of said armature assembly (220), characterised by a pair of sheet springs (230, 235) which forms the only support of said armature assembly (220) so that it can reciprocate along its direction of motion. An electromagnetic relay according to claim 1, wherein a first one (235) of said sheet springs is coupled to said armature assembly (220) by its central portion and to a fixed member by its two end portions, while a second one (230) of said sheet springs is coupled to said armature assembly (220) by its two end portions and to a fixed member (201) by its central portion. An electromagnetic relay according to claim 2, wherein said first one (235) of said sheet springs is loosely coupled to said armature assembly (220) by its central portion. An electromagnetic relay according to claim 3, wherein said central portion of said first one (235) of said sheet springs is formed with a notched shape (236), and said armature assembly (220) is formed with a projection (225), said notched shape being hooked over said projection. An electromagnetic relay according to claim 4, wherein said notched shape (236) extends along the longitudinal direction of said first one (235) of said sheet springs.

Inventors: MAENISHI, KOZO@OMRON TATEISI ELECTRONICS CO., NAKANISHI, YOICHI@OMRON TATEISI ELECTRONICS CO., Maenishi, KozoµOmron Tateisi Electronics Co., Nakanishi, YoichiµOmron Tateisi Electronics Co.
Applicants: OMRON TATEISI ELECTRONICS CO.
Application year: 1984
Main classification: H01H50
IPC codes: H01H50, H01H51