STRIP CONTACTS

Abstract: A contact strip has a continuous carrier (l00) with laterally extending contacts (80) each comprising a contact section with a base (82) and a pair of opposed contact arms (84,90) having facing rolled contact surfaces (88,95). A pin (97) is stamped out of one contact arm (95) leaving a close-ended slot (9l). Each arm (84,90) extends from the base (82) to a bend (87,94) through an obtuse angle towards the opposed arm. The other arm (84) is stamped from the carrier strip (l00) leaving an aperture (l02) so that a contact (80) is secured to the carrier by a pair of straps (l04) which support the contact against twisting relative to the strip and facilitate insertion into a housing. The straps (l04) may be severed to separate the contacts (80) from the strip.

Description: The invention relates to strip contacts and particularly to socket contacts for receiving the edge of a chip carrier substrate. Edge connectors for printed circuit boards are well known. These are generally mounted to a mother board and employ card guides which direct a daughter board into contact with terminals in a dielectric housing. The terminals may lie in two rows and make independent contact with traces on opposite sides of a daughter card, as in US-A-4 077 694, or may lie in a single row, each terminal having two arms for redundant contact on opposite sides of a board, as in US-A-3 486 163. In any such connector it is desirable to design the terminals and housings to preclude the possibility of bending the contact portion of a terminal beyond the elastic limit, which could affect the integrity of contact in future inserted boards. The advance of semiconductor technology has resulted in developments of chip carriers which comprise substrates on which the chips are mounted and electrically connected by fine wire leads. The substrates are plugged into sockets having resilient contact members which make contact with surface traces on the substrate. See, e.g., US Patent No. 3 753 211, which discloses a socket having terminals for contact with opposed edges. In some applications, as where board space is at a premium, it is desirable to connect the substrate on edge to the board. Standard card edge connectors cannot be simply downsized to meet the requirements of a substrate to circuit board connection, known as the level two connection. This connection is relatively much smaller and requires simple, compact contacts on a much closer spacing. As such, variations in board thickness and board warpage are much more likely to deflect contact means beyond the elastic limit, which would adversely affect contact pressure and thus the integrity of the electrical connection of future substrate insertions. There is disclosed in US-A-3 486 163 a socket, for receiving the edge of a substrate, of the type comprising an elongate dielectric housing having a substrate receiving face with an elongate substrate receiving channel therein. The channel is substantially symmetric about a central plane, the channel being interrupted by a series of equally spaced partitions having respective mutually aligned U-slots therethrough which open on the face, each U-slot being profiled by a pair of opposed sidewalls and a floor. The channel is defined by a pair of opposed sidewalls and a floor and further comprises a plurality of contact receiving cavities separated by the partitions, the floor of the channel having a plurality of elongate apertures therethrough in respective cavities. The socket further comprises a like plurality of stamped and formed metal contacts located in respective cavities, each contact comprising a contact section having a base and a pair of opposed arms formed upward from the base, the arms being formed with respective mutually facing rolled contact surfaces. The contact further comprises a pin extending downward from the base into a respective aperture, the arms deflecting away from each other to accommodate the substrate between the contact surfaces thereon. The contact section as a whole deflects laterally to accommodate offsetting of the substrate from the central plane, the lateral deflection of the contact section being limited by the sidewalls of the U-slots. The prior art socket described above is intended to receive a printed circuit board rather than a chip carrier substrate. The terminals disclosed in US-A-3 486 163 involve relatively complex forming operations which cannot be readily adapted to the small dimensions required for a chip carrier substrate. In EP-A-0 146 295, from which this application is divided, we have disclosed and claimed a strip of stamped and formed electrical contacts of the type comprising a continuous carrier strip having the contacts attached laterally thereto in side-by-side relation, each contact comprising a contact section having a base and a pair of first and second opposed arms formed upward from the base, the arms being formed with respective mutually facing rolled contact surfaces, each contact further comprising a pin stamped out of the second arm leaving a close-ended slot therein, the pin being formed downward from the base, the strip being characterised in that each arm of each contact extends from the base to a bend remote therefrom where it is formed through an obtuse angle toward the opposite arm of the pair thence to the contact surface, the first arm being stamped from the carrier strip leaving an aperture therein, each contact being attached to the carrier by a pair of straps extending from opposite sides of the aperture to respective opposite edges of the first arm proximate to the bend therein remote from the base. There is disclosed in US-A-3 818 423 a strip of stamped and formed electrical contacts of the type comprising a continuous carrier strip having contacts attached laterally thereto in side-by-side relation, each contact comprising a contact section having a base and a pair of first and second opposed arms formed upward from the base, the arms being formed with respective mutually facing rolled contact surfaces. Each contact further comprises a pin stamped out of the second arm leaving a close-ended slot therein, the pin being formed downward from the base. The prior art strip described above has only one point of attachment between the first arm and the carrier, which means that the contacts are relatively easily misaligned relative to each other. To the extent such misalignment is possible, assembly of the contacts in strip form to a housing would be difficult. The present invention is intended to provide an improved strip of contacts. The present invention consists in a strip of stamped and formed electrical contacts of the type comprising a continuous carrier strip having the contacts attached laterally thereto in side-by-side relation, each contact comprising a contact section having a base and a pair of first and second opposed arms formed upward from the base, the arms being formed with respective mutually facing rolled contact surfaces, each contact further comprising a pin stamped out of the second arm leaving a close-ended slot therein, the pin being formed downward from the base, whereby each arm of each contact extends from the base to a bend remote therefrom where it is formed through an obtuse angle with respect to the part of the arm between the base and the bend, toward the opposite arm of the pair thence to the contact surface; characterised in that the first arm is stamped from the carrier strip leaving an aperture therein, each contact being attached to the carrier by a pair of straps extending from opposite sides of the aperture to respective opposite edges of the first arm proximate to the bend therein remote from the base. An embodiment of the invention will now be described by way of example with reference to the accompanying drawings, in which: Figure 1 is a perspective views of strip form contacts according to the invention, Figure 2 is a plan view of the stamping for the terminal of Figure 1; and Figure 3 is an instantaneous side section of the strip being assembled to a housing. Figure 1 illustrates contacts 80 in strip form. Each contact 80 comprises a contact section with a first contact arm 84 and a second contact arm 90 formed upward from a base 82. Each arm 84, 90 is formed upward to a respective bend 87, 94 where it is formed through an obtuse angle to extend toward the other arm of the pair. Each arm 84, 90 has a respective contact surface 88, 95 which faces the contact surface on the other arm of the pair. The contact surfaces 88, 95 lie on bends where each arm 84, 90 is formed away from the opposite arm of the pair to a respective distal end 89, 96. The contacts 80 are attached to a continuous carrier strip 100 laterally thereof in side-by-side relation. The first arm 84 is stamped in part from the carrier strip 100 and the bend 87 is formed therefrom leaving an aperture 102. Each contact 80 is attached to the carrier 100 by a pair of straps 104 extending from opposite sides of the aperture 102 to opposite edges of the first arm 84 proximate to the bend 87. A pin 97 is stamped out of second arm 90 leaving a slot 91 therein. The pin 97 is formed downward from the base 82 for reception in a housing as previously described. Each pin is split along a close-ended shear line 98 proximate to the base 82, and a pair of retaining portions 99 are formed in opposite directions parallel to the plane of the shear line. Note that the portion of first arm 84 which is formed out of aperture 102 is profiled more narrowly than the opposed portion of second arm 90, and further that an aperture 86 is stamped in first arm 84 where the first arm 84 is formed upward from the base 82. These features are provided to offset the effect of slot 91 in the second arm 90, and are profiled to assure that the spring characteristics of both arms 84, 90 are substantially identical. The stamping from which a contact 80 is formed and the portion of carrier strip 100 to which it attaches are shown in Figure 2; here the features described in conjunction with Figure 1 are apparent as they appear prior to forming. The continuous strip shown in Figure 1 offers several advantages in handling and manufacturing. Since each contact 80 is attached to the carrier at two points (straps 104), the contacts resist twisting from the array shown. Since the straps 104 are located remotely from the base 82, this permits the contacts 80 to be partially inserted in a housing 110 (Figure 3) before removing the carrier strip 100, the pins 97 being spaced as the apertures in which they are received. The housing 110 has features substantially as described for housing 10 (Figure 1) of EP-A-0 136 295. Referring to Figure 3, once a trip of contacts 80 are partially assembled to housing 110 as shown, the carrier strip 100 is removed by severing at line 105. This may be accomplished by shearing or alternatively the straps 104 may be scored during stamping and broken at this stage. A fixture profiled similarly to a substrate is subsequently inserted in the row of contacts 80 and they are pushed home so that the retaining portions 99 are below the bottom surface 114 of housing 110 to retain the contacts 80 therein.

Claims: A strip of stamped and formed electrical contacts (80) of the type comprising a continuous carrier strip (100) having the contacts (80) attached laterally thereto in side-by-side relation, each contact (80) comprising a contact section having a base (82) and a pair of first and second opposed arms (84,90) formed upward from the base (82), the arms (84,90) being formed with respective mutually facing rolled contact surfaces (88,95), each contact (80) further comprising a pin (97) stamped out of the second arm (90) leaving a close-ended slot (91) therein, the pin (97) being formed downward from the base (82), whereby each arm (84,90) of each contact extends from the base (82) to a bend (87,94) remote therefrom where it is formed through an obtuse angle with respect to the part of the arm (84,90) between the base (82) and the bend (87,94), toward the opposite arm of the pair thence to the contact surface (88,95); characterised in that the first arm (84) is stamped from the carrier strip (100) leaving an aperture (102) therein, each contact (80) being attached to the carrier (100) by a pair of straps (104) extending from opposite sides of the aperture (102) to respective opposite edges of the first arm (84) proximate to the bend (87) therein remote from the base (82). A strip as claimed in claim 1, characterised in that each pin (97) is split along a close-ended shear line (98) proximate the base (82), the pin (97) comprising a pair of retaining portions (99) flanking the shear line (98), the retaining portions (99) being formed in opposite directions parallel to the plane of the shear line (98). A strip as claimed in claim 1 or 2, characterised in that each arm (84,90) extends from the respective bend (87,94) towards the base (82). A strip as claimed in claim 1, 2 or 3, characterised in that each contact surface (88,95) lies on a bend where the arm is formed away from the opposite arm of the pair to a distal end (89,96). A strip as claimed in any one of the preceding claims, characterised in that each contact (80) has an aperture (86) stamped therein proximate to where the first arm (84) is formed upward from the base (82), the first arm (84) and the aperture (86) being profiled such that the spring characteristic of the first arm (86) is substantially similar to the spring characteristic of the second arm (90). An electrical contact formed from a strip as claimed in claim 1 by severing the straps (104).

Inventors: COLLER, JAMES RAY, THRUSH, ROGER LEE
Applicants: AMP INCORPORATED
Application year: 1984
Main classification: H01R23
IPC codes: H01R43, H01R12