AN ARRANGEMENT FOR CYCLONE ASSEMBLIES FOR CLEANING LIQUID SUSPENSIONS

Abstract: Plurality of hydrocyclones (10) for cleaning liquid suspensions are combined to form uniform packages (80), each of which comprises, for example, ten hydrocyclones. The central part of each cyclone package is made up of a double chamber, one part of which is intended for the supply of the inject, i.e. the phase of the suspension which is to be cleaned, while the other part is intended for the removal of the cleaned phase, or accept. The double chamber preferably consists of a pair of twin conduits (65, 70), that is to say, two collecting conduits disposed tightly adjacent and parallel with each other, for receiving and delivering the respective suspension phases from the cyclones. The cyclones (10) are designed to be connected to the twin conduits via leak-tight pipe connections of the sleeve type, such as those known as chevron couplings (50), for example. This means that each separate cyclone (10) can be pushed plug-fashion into its position in the package (80) and at the same time can be connected leak-tightly to the twin conduits (65, 70). To do this, the cyclones are manipulated by their reject end, i.e. the end where the suspension phase in which impurities are entrained emerges, preferably through a transparent glass unit (40) so that the appearance of the stream of reject in the package can be observed. A plurality of such cyclone packages (80) may be assembled together in various configurations to form larger hydrocyclone batteries.

Description: An Arrangement for Cyclone Assemblies » for Cleaning Liquid Suspensions The present invention relates to appliances for clean¬ ing liquid suspensions, especially fibre suspensions such as are used in -.the manufacture of paper. For removing coarser and finer impurities and part- icles of soil from these suspensions which are used in the paper and pulp industry, more precisely,aqueous suspen¬ sions of fibrous pulp, hydrocyclones are used almost ex¬ clusively, and have proved particularly suitable for this purpose, due to their basically simple construction and the lack of moving parts in most cases. However, the through- flow of fibre suspension in a normal pulp or paper factory is enormous, and for this reason a very great number of these hydrocyclones are necessary to provide an adequate level of cleaning capacity. This gives rise to a whole series of practical problems, for which various solutions have been suggested over the course of the years. These practical problems can be said basically to be three. Firstly, the great number of cyclones take up a great amount of space if they are lined up in parallel- connected groups, in the most obvious way. Various ways of "packaging" the cyclones have been proposed to solve this problem of space; the best known of these (see, for example, Swedish Patent 200 5^9) is based on the cyclones being .positioned in circular horizontal layers or groups in which they are disposed symmetrically, radially orien¬ tated with their tapered ends directed inwards towards a common centre. These layers or assemblies are then piled up on top of each other to the required height, thus pro¬ viding a compact and space-saving system. However, this does not provide a good solution for the two remaining problems, one of which concerns the monitoring of the op¬ eration of the individual cyclones in an assembly. . It is known for breakdowns in operation to occur readily in the form of clogging, blockages and the like at the narrow tfa,^ mpo ^ outflow ends of the cyclones where the separated portion of the suspension, containing particles of soil andknown as the reject, flows out. It is highly desirable for it to be possible to monitor the flow behaviour a these narrow points -visually, since disturbances in the flow are most frequently very clearly visible just Here. The third and by no means least important problem concerns ease of mounting, that is to say, how easy or difficult it is to mount and dismount the individual cy- clones in an assembly. A very important object is in fact that each individual cyclone in an assembly should be both readily accessible from the outside and easy to dismount and mount, without other parts of the assembly having to be taken out, to allow intervention or adjust- ent. As far as the fibre suspension cleaning plant based on cyclone assemblies which is in.use in pulp factories throughout the world is concerned, it cannot be said that a satisfactory solution has been found for these practical constructional problems. " The object of the invention is therefore to provide as comprehensive as possible a solution to these problems, and this object is achieved in that a cyclone package of the type described in the preamble to Patent Claim 1 is designed according to the invention in the manner in¬ dicated in the characterising part of the Claim. The solution to the above-mentioned problems which is proposed according to the invention is based on the surprising realisation that there exists a geometrically possible arrangement of the individual cyclones ' in separ¬ ate assemblies, known as cyclone packages, which can be combined to form a battery wherein the cyclones are packed tightly together and also function as a sort of "plug" which can quickly and easily be taken out of the battery singly, whilst also retaining the above-mentioned highly desirable " possibility of observing the reject zone of the \jR t~A OKPI ■ fa VViPO cyclones. The invention will now be described with reference to the accompanying drawings, on which Figure 1 shows schematically a side or plan view of a single hydrocyclone appertaining to a cyclone package according to the inven¬ tion. Pigure 2 shows an end view of the cyclone, viewed from the plane indicated with the line II-II in Figure 1. Pigures 3 and 3B show a section through the male and female parts of a leak-tight sleeve coupling which isused according to the invention. Pigure is a-partially sec¬ tioned detail of the connection between the inlet and out¬ let parts of an individual cyclone and a central part of the cyclone package according to the invention. Pigure 5 shows a side or plane view of the cyclone package, on a smaller scale than in the previous Figures, while Pigure 6 shows an end view of the package. Figures 7 . 8 and 9 show an embodiment example of a complete cleaning assem¬ bly composed of cyclone packages according.to the inven¬ tion, viewed from the front, from the side, and from above, respectively. Thus, Pigure 1 shows a hydrocyclone unit 10 designed to form part of a cyclone package according to the inven¬ tion and having in a known way an upper inject-accept part and a lower reject part (inject = suspension supplied for cleaning, accept = cleaned suspension, reject = separated, soil-containing suspension). The practical construction of' a hydrocyclone is well-known, and the cyclone will be described in this respect only briefly. The inject is introduced through an inlet 12 opening tangentially into the main chamber 1 and located in the upper part of the cyclone, one end face of which is closed off with a cover 16 in the centre of which there is an outlet pipe or a pipe stub 20 through which the accept is delivered. At its opposite end the cyclone tapers in a known way into an elongated conical part 18 which in this case continues into a short connecting piece 32 made of plastic which J 4 -M ro ro _Λ -Λ VJI O VJ. o VJI o . inserted into the sleeve 15 of the female part. The des¬ cribed arrangement, which appertains to the category of movable axle seals, is known per se and is cited as an example; other similar sealing arrangements could also be used for the purpose of the invention. As already mentioned, the accept outlet 20 of the cyclone forms the male part of the described chevron coup¬ ling 50. A female sleeve part 15 of the coupling is weld¬ ed or fixed in some other way onto the inject inlet pipe 12 of the cyclone, as shown in Figures 1 and 2. When the cyclone is produced suitable fixtures are used for fixing • in the two coupling parts so that the perpendicular dis¬ tance "x" between the centre line of the accept outlet and the centre line of the inject intake are exactly the same in all the cyclones (see Figure 2). Pigure 4 shows how the above-described inject-accept part of the cyclone is connected to the adjoining pipe¬ line system. This is formed by a pair of so-called twin conduits consisting of two collecting conduits 65 and 0 for the accept and the inject respectively, which form a central part of the cyclone package according to the in¬ vention. The two collecting conduits 65 and 70 thus ex¬ tend tightly adjacent to each other and mutually parallel, and are joined and jointly braced by means of cover plates 62 disposed on either side, one of which is shown in Fig¬ ure 4. Connections for cyclones are provided along the two collecting conduits 65 and 70, the tubular sleeves 15' appertaining to the chevron couplings 50 being welded in along the conduit 65, while pipe stubs 20' which also appertain to the chevron couplings 50 are welded in along the conduit 70. Figure 4 shows a pair of associated coup¬ lings 50, and it should be pointed out that since the di¬ viding plane A-A of the Pigure is a plane of symmetry, each twin conduit has two rows of coupling stubs or sleeves disposed on opposite sides. Here again, suitable fixtures are used in the pro- _cr fa duction of the twin conduit ducting 65 . 70 so that the perpendiculardistance between the centre lines of the tubular sleeves 15' and pipe stubs 20' is again exactly = x, i.e. the dimension defined above. This enables the inject-accept part of each cyclone to be pushed straight in towards the twin conduits 65 and 70, as shown in Pig¬ ure 4, and connected leak-tight in this way to the fixed pipeline system of the cyclone package« It will be noted that the male and female parts of the coupling in this case are attached according to the prevailing direction of flow, namely, so that the medium always flows out of the stubs 20 and 20' (see the arrows in Figure 4). How¬ ever, it is of course also possible to make the tubular sleeve 15 of the female part with a constricted diameter a short way before the wider section 54 so that this con¬ stricted part is endowed with the same internal diameter as the pipe stub 20 and the coupling then has substan¬ tially the same through-flow area over all its length. In this case it does not matter which way the coupling is turned, and the arrangement can be made more practical thereby, in that both the twin conduits 65 and 70 arepro¬ vided with the sleeves 15' of the chevron couplings 50, while both the inject inlet and the accept outlet of the cyclone are made as simple pipe stubs or pipe ends, i.e. corresponding to the male parts 20 of the coupling. The essential point for the described connectionbe¬ tween the inject-accept ends of the cyclones and the two twin conduits disposed in the central part of the package is that the cyclones can be pushed in towards the coup- lings on the twin conduits so that they are held sealed and supported by the couplings via their inject and ac¬ cept pipes. This can be effected by holding the outer tapering end of the cyclone and moving the cyclone as a whole into place like a kind of large "push-in plug", as will be described in more detail in the following. Figures 5 and 6 show how a plurality of hydrocyclones * 10 can be assembled to form a flat, compact cyclone-pack¬ age according to the invention. As can be seen, the cy¬ clone package 80 exemplified in Figures 5 and 6 is com¬ posed of ten cyclones 10, and the central part or middle of the package.is formed by the previously described twin conduits 65 and 70 which thus form the collecting ducts for the accept outlet and inject inlet of the cyclones, respectively, and as can be seen, the cyclones are dis¬ posed in co-axial pairs in the package so that the cy- clones in each pair extend in opposite directions, out from the central twin conduits 65, 70. Together with the twin conduits, the ten cyclones appertaining to the pack¬ age are suspended in a frame which can be of any design and, for example, as in this case, may consist of an upper longitudinal beam 82 and lower beams 84 and 84' extending parallel thereto, the latter being connected respectively to each of two crossbeams 86, 86' which are-..connected to the two twin conduits at the bottom. At their opposite outer ends the beams 84 and 84' are connected to further crosspieces 87 and 87' respectively. As can be seen, these are each attached- to their respective vertical col¬ lecting conduits 90 and 90 1 , which are provided with pipe unions 30 and 30' respectively, disposed in a vertical, evenly distributed row along the respective collecting conduits for connecting to the reject outlet parts of the respective cyclones, or more specifically to the trans¬ parent glass unit 40 through which the reject passes, as described above with reference to Figure 1. The longitudinally extending upper beam 82 is con- nected ' to the lower beams 84, 84' via vertical struts 88 and 88', respectively, which are positioned suitably to form outer fixings for the above-described spring-clips 35 which hold together the conical part 18 of each cyclone and the associated connecting piece 32 (see Pigure 1). As mentioned, the spring-clip 35 is split and one half is fixed in a manner which is not shown in detail to a - - °]-2L K vertical strut 88, 88' respectively (see Figure 6).-Each hydrocyclone 10 is thus supported at its head by the two twin conduits 65, 70 and at its reject outlet end byboth the reject collecting conduits 90, 90* and also by its spring-clip 35 ? 35' fixed to one or other of the vertical . struts 88, 88'. As can be seen, with regard to the outward connection of the said cyclone package 80, i.e. the connection of the - various collecting conduits 65, 70 and 90, 90' for the accept, inject and reject respectively, there is a wide range of possibilities for connecting these up, and local conditions will determine whether the different suspen¬ sion phases will be conducted away upwards or downwards or possibly diverted away in other directions. In the present case, for the sake of simplicity delivery and supply are shown at the bottom, with the twin conduits bent out somewhat to simplify connection, as shown in Fig¬ ures 5 and 6 at 66 and 7 • A the top the collecting con¬ duits are closed off with suitable covers 65a, 70a and ' 90a, 90'a, respectively. " It will now be clear how the above-described ob ect of the invention is achieved with the described cyclone package 80 (see particularly Figures 5 and 6). Firstly, the package is extremely compact and space-saving; the cyclones lie close together and in the same plane, divided into two opposite groups in an arrangement which requires the minimum of space. Secondly, the accessibility for dis¬ mounting and replacing the cyclones and for monitoring is exceedingly good, since access is required only to the ends of the packages. An important feature of the invention is that the head of each cyclone only rests in the connections in the twin conduits 65, 70 via the inject inlet and accept outlet located on the head with a sealed, push-in fit, and therefore without any locking in the axial direction. Such locking is taken care of by the manner.in which the cy¬ clones are fixed at their opposite end, the reject outlet end, not only by the spring-clips 35 . .35' which are at¬ tached to the vertical struts 88, 88', but . also by the connection of the transparent glass unit 40 to the re¬ ject collecting conduits 90, 90'. It should now be mentioned that technicians or other supervising personnel positioned at either end of the cyclone package 80 can monitor the flow behaviour of the cyclones which is reflected in the appearance of the re¬ ject stream which can be observed through the transparent glass unit 40, and can also easily release and remove a cyclone 10 from the place where it is located. It is not therefore necessary to reach the inner, head end of the cyclone, which is most frequently the least accessible for mounting operations with tightly adjacent cyclones. n this ' case it is only necessary, for example, to re¬ lease the two hose clips 46 on the transparent glass unit 40 so that the unit can be moved sufficiently far in on the associated reject pipe stub 30 or 30' on the reject collecting conduit 90 or . 90* for the rubber sleeve 44 of ' the transparent glass unit to release its hold round the adjoining connecting piece 32 of the cyclone; see Figure 1. If then the free half of the adjoining spring-clips 35,35* is released and removed, the plug-in nature of the op¬ posite fixing allows the conical part 18 of the cyclones to be swung towards the side and the cyclone as a whole can be pulled out of or off the coupling parts 15' and 20*, respectively. For supporting the conical parts 18 of the cyclones it is of course not essential to use the spring-clips 35 exemplified here (which are also not required if the coni¬ cal cyclone casing is adapted to be pushed directly into the rubber sleeve 44 of the transparent glass unit 40 via its end, without the intervention of any connecting piece 32). Other types of fixing for supporting the near, re- ject end of the cyclones may be proposed by a worker skilled in the art, such as hasps, sprung clips of the snap connection type, etc. In conclusion, an example is now given of how a plurality of the above-described cyclone packages can be combined to form a comprehensive, compact cyclone battery, with the above-r-described accessibility for monitoring and mounting operations retained in full, despite the fact that the number ofcyclones has been multiplied. Figures 7 . 8 and 9 thus show very schematically how a cyclone battery 100 ca be built up from, for example, ten packages 80 as described above, and a hundred hydro¬ cyclones accommodated in a minimum amount of space. In the example shown the battery 100 consists offive pairs of packages 80* , the packages in each pair being stacked up on top of each other, after which the pairs of packages thus formed are placed side by side. Within each pair of packages the collecting conduits of the packages are brought together and connected up in an-appropriate way, and then the pairs are set side by side and their vertical collecting conduits are connected to transverse collecting ducts of greater diameter, the different pipe¬ line connections being effected by means of conventional coupling devices which are not shown in detail. For ex¬ ample, the reject collecting conduits of the packages can open into ducts 190 at the bottom, while the-inject is supplied through ducts 170 at the top and the accept is conducted away through ducts 165 at the bottom. As a whole, the battery 100 presents a large number of con¬ nection possibilities and local conditions will deter¬ mine the pipeline layout. It will now be clearly apparent from Figures 7 -9 that, for monitoring purposes, the whole of this large battery 100 requires only gangways along two sides, namely, to the right and left of the battery, as viewed from the front in Figure 7.' For each of the one hundred cyclones incorporated in the battery the manipulations described ab.ove can be carried out by personnel located on either side of the battery; on either side of each vertical row of cyclones an outwardly facing aperture is formed which is sufficiently wide to allow the transparent glass units to be inspected, and also to allow the desired cyclone to be released .and pulled out. According to circumstances, the described cyclone packages (in which the number of cyclones need not be restricted to a maximum or a minimum of ten) can obviously be combined in many varied ways according to the conditions with regard to space, etc., while still retaining a simple pipework layout and the full accessibility as providedby the invention. As already indicated, with regard to the mechanical details of the cyclone packages the invention is not limited to the embodiment described, but it is an- ticipated that various modifications known in this field will come within the framework of the invention. In par¬ ticular, regarding the frame which is required to hold together the separate cyclones appertaining to the cyclone package there are many possible variations, and workers in this field will be able to suggest a number of embodi¬ ments within the scope of the invention. With regard to the above-described twin conduits in the central part of the package, these can of course be replaced by any form of double chamber, i.e. a flow chamber divided into two parts, in one of which the inject is conducted, while the accept is conducted in the other. In other respects as well, the invention can be modified without exceeding the concept on which the invention is based.

Claims: AMENDED CLAIMS (received by the International Bureau on 06 July 1984 (06.07.84)) 1. A group or package of hydrocyclones for incorporation in assemb¬ lies or so-called batteries of such cyclones which are intended for clean¬ ing liquids, for example., fibre suspensions for paper production, these hydrocyclones (10) consisting in a known way of elongated, conically tapering elements (10) which are each provided at the widest part or base (14) of the element with a tangential inlet (12, 15) for the liquid which is to be cleaned (the inject), and also two outlets which are co¬ axial with the element, one (20) at the base for the cleaned liquid (the accept) and one (18, J2. ) at the opposite, tapered end of the element for the liquid separated out (the reject), the hydrocyclones (10) throughout the package (80) being parallelconnected for jointly supplying the inject . and conducting away the accept and the reject, respectively-, the cyclones further extending mutually parallel in a substantially common plane on either side of a common collecting conduit for the inject and the accept, disposed in the middle of the package and comprising an inject chamber (70) and an accept chamber (65), characterised in that the accept outlet (20) and the inject inlet (15) of each cyclone are united with mutually parallel pipe stubs, each formed as one part of a pipe coupling (50) of the male- - emale kind, while the said collecting conduit is equipped with correspond¬ ing mutually parallel pipe coupling parts (15' and 20' respectively) for co-acting in push-in engagement with the coupling parts on the cyclone, in order to put the accept outlet (20) and the inject inlet (15) of the cyclon¬ es in communication with the accept chamber (65) and the injet chamber (70) of the conduit, and that the opposite, reject outlet ends (l8, 32) of the cyclones are releasably connected to a reject collecting conduit (90, 90' ) disposed at each end of the cyclone package, parallel with the central OMPi collecting conduit, the arrangement being such that each separate cyclone (10) can be .released at its reject end (l8, 32), for example for repairs or replacement, independently of the other cyclones, and pulled out in its longitudinal direction, free from the coupling parts (15', 20') on the collecting conduit (65, 70), and removed from the package. 2. A cyclone package according to Claim 1, characterised in that the cyclones (10) in the package (80) are disposed coaxially in pairs, the cyclones in each pair extending out from the central collecting con¬ duit (65, 70), one on each side thereof, and that the said coupling parts (50) which connect each cyclone with the collecting conduit are disposed with their centre line lying in a plane perpendicular to the longitudinal extent of the conduit. 3. A cyclone package according to Claim 2, characterised in that the central collecting conduit consists of a so-called twin duct, i.e. two. parallel pipes (65, 70) dispose adjacent to each other, one of which forms the inject chamber and the other the accept chamber. 4. A cyclone package according to any of the preceding Claims, characterised in that the reject outlet end of each cyclone (10) is made at least partially transparent adjoining its connection to the associated reject co ' llecting conduits (90, 90' ), or example by inserting a trans¬ parent glass tube (40) between the end of the cyclone and the reject collecting conduit. 5. A cyclone package according to any of the preceding Claims, characterised in that each package is assembled in a frame consisting of upper and lower longitudinally extending beams (82 and 8 , 8 ' respec¬ tively), connected by means of crossbeams (88, 88'), the central collect- ing conduit (65, 70) being disposed in the centre of the frame, perpendi¬ cular to the longitudinally extending beams, while the reject collecting conduits (90, 90') form mutually parallel side pieces in the frame, ._ connecting the ends of the longitudinally extending beaπis (82; 84, 84'), the pairs of cyclones being disposed substantially in the plane of the frame and extending between the central collecting conduit (65, 70) and the outer reject collecting conduits (90, 90' ). 6. The use of cyclone packages according to any of the preceding Claims for composing a cyclone battery, characterised in that the packages (8θ' ) are disposed side by side with the plane of their heads parallel and forming an assembly within which the packages are similarly disposed, the central collecting conduits of the packages are connected to delivery and supply ducts (165 and 170 respectively) which are common to the packages, for the accept and the inject respectively, while the reject collecting conduits located at the outer ends of the packages are connected to de¬ livery ducts (190) for the reject which are common to the packages. 7. The use according to Claim 6, characterised in that at least two of the said cyclone package assemblies are piled up one on top of the other in the height direction and are coupled together by the cyclone packages in each assembly having their central collecting conduits and outer reject collectiiig conduits connected to the corresponding conduit elements in the cyclone packages in an adjacent assembly. STATEMENT UNDER ARTICLE 19 The claims have been clarified, substantially without changing their scope, in view of remarks in an Official Action of September 21, 1983, issued in the basic Swedish Appln No. 8301045-4, wherein the claims have been allowed. The characterizing clause of claim 1 now starts a few lines further on in the claim, and claims 6 and 7 have been reframed to define "the use of cyclone packages" instead of "a cyclone battery". Claims 2-5 remain without amendments.

Inventors: ROBINSON WILLIAM, ROBINSON, WILLIAM
Applicants: ROBINSON WILLIAM, ROBINSON, WILLIAM
Application year: 1984
Main classification: B04C5
IPC codes: B04C5, D21D5