METHOD OF PREPARING LIPOSOMES AND PRODUCTS PRODUCED THEREBY

Abstract: A method is provided for preparing a stable liposome precursors in the form of a particulate carrier materials coated with thin films of liposome components, which method includes the steps of dissolving at least one liposome-forming amphipathic lipid, optionally, at least one biologically active compound, and, optionally, at least one adjuvant in a suitable solvent and employing the resulting solution to coat a suitable particulate carrier material which is substantially insoluble in the above-mentioned solvent, to form thin films of liposome components thereon. Upon exposing the coated carrier material to water, the thin films of liposome components hydrate. If the carrier material is water-insoluble, it is then separated e.g. by filtration or centrifuging.

Description: METHOD OF PREPARING LIPOSOMES AND PRODUCTS PRODUCED THEREBY Field of the Invention The present invention relates to a method for preparing liposomS precursors in the form of particulate insert insoluble carrier materials coated with thin films of liposome components, which coated inert carrier materials are employed to form liposome preparations, and to intermediates and products produced in such method. Background of the invention Liposomes are widely described in the literature and their structure is well known. They are formed by amphipathic molecules such as the class II polar lipids, that is, phosphatidyl cholines, ethanolamines and serines, sphingomyelins, cardiolipins, plasmalogens, phosphatidic aeids and cerebrosides. Liposomes are formed when phospholipids or other suitable amphipathic molecules are allowed to swell in water or aqueous solutions to form liquid crystals usually of multilayer structure comprised of many bilayers separated from each other by aqueous material. Another type of liposome is known consisting of a single bilayer encapsulating aqueous material which may also be referred to as a unilamellar vesicle. "If watersoluble materials are included in the aqueous phase during the swelling of the lipids they become entrapped between the lipid bilayers. Alternatively, lipid soluble materials may be dissolved in the lipid and, hence, may be incorporated into the lipid bilayers themselves," Ryman, B.E., "The Use of Liposomes as Carriers of Drugs and Other Cell-Modifying Molecules," Proc. 6th Int'l. Congr. Pharmacol. 5, 91 (1976), published in "Drug Applications," Clinical Pharmacology, Vol. 5, pp. 91-103, Pergamon Press (1975). In recent years there has been much interest in the use of liposomes as carriers of compounds which are of interest because of one or other biological property, for example, medicaments, proteins, enzymeS hormones and diagnostic agents, hereinafter referred to as "biologically active compounds". Liposomes have been suggested as carriers for drugs. -see Ryman, supra at page 91 and Gregoriadis, G., enzyme or Drug Entrapment in Liposomes: Possible Biomedical Application," Insolubilized Enzymes, Ed. M. Salmona et al, Raven Press, N.T. 1974, pp. 165-177. Water-soluble materials are encapsulated in the aqueous spaces between the biomolecular layers. Lipid soluble materials are incorporated into the lipid layers although polar head groups may protrude from the layer into the aqueous space. The encapsulation of these compounds can be achieved by a number of methods. The method most commonly used involves casting a thin film of phospholipid onto the walls of a flask by evaporation of an organic solvent. When this film is dispersed in a suitable aqueous medium, multilamellar liposomes are formed (also referred to as coarse liposomes). Upon suitable sonication, the coarse liposomes form smaller similarly closed vesicles. Water-soluble biologically active compounds are usually incorporated by dispersing the cast film with an aqueous solution of the compound. The unencapsulated compound is then removed by centrifugation, chromatography, dialysation or some other suitable procedure. Lipid-soluble biologically active compounds are usually incorporated by dissolving them in the organic solvent with the phospholipid prior to casting the film. Providing the solubility of these compounds in the lipid phase is not exceeded or the amount present is not in excess of that which can be bound to the lipid, liposomes prepared by the above method usually contain most of the compound bound in the lipid bilayers; separation of the liposomes from unencapsulated material is not required. Other methods of preparing liposomes have been described although these are mainly specialized methods producing unilamellar liposomes and include reverse-phase evaporation of an organic solvent from a water-inoil ernulsion oí phosptcoiipid, infusion of organic solutions of phosphollpld into large volumes of aqueous phase and detergent removal frorn mixed micelles of detergent and lipids Aqueous liposome dispersions only have limited physical stability. The liposomes can aggregate and precipitatt as sedlmente Although this sediment may be redispersed, the size distribution may be different from that of the original dispersion. This may be overcome to some extent by incorporation of charged lipids into the liposomes. in addition, on storage the biologically active compounds may be lost into the external aqueous phase which restricts the potential of these preparations as practical dosage forms. This is particularly notable for low molecular weight water-soluble compounds but lipid soluble compounds too can partition into the external aqueous medium. If the volume of the aqueous medium is large, this loss can be significant. In addition, depending upon the type of lipid and biologically active compound present in the liposome, there is the potential for chemical degradation of the lipid components and/or the biologically active components in the aqueous dispersion. These factors restrict the use of liposomes as practical carriers of biologically active compounds. One solution suggested for overcoming the limited physical stability of liposomes is to prepare and store the lipid/biologically active compound film and then disperse the film to form liposomes just prior to administration. However, unit dose film preparation presents serious practical difficulties in that the containers would require a high surface area to facilitate solvent evaporation and deposition of a thin film suitable for rapid rehydration to form liposomes readily. This type of container by virtue of its bulk would present severe storage problems. Other methods suggested for preparing liposome components in a solid form for storage have included freeze-drying the prepared aqueous liposome suspension as described in U.S. Patents Nos. 4 229 360 and 4 247 411 and by freeze-drying the liposome components from a suitable organic solvent as described in U.S. Patent No. 4 311 712. These freeze-dried preparations result in a porous matrix of liposome components which is easily hydrated. Brief Description of the Invention In accordance with the present inventlon, a method is provided for preparing thin films of liposome components, which are not sublect to the physical stability problems set out above, and which may be employed to form liposome preparations immediately prior to administration. The method of the Earesent invention includes the steps of forming a solution of at least one liposome-forming amphipathic lipid, optionally, at least one biologically active compound, and, optionally, at least one adjuvant, and employing the so-formed solution to coat a suitable particulate carrier material. The carrier material may be an inert insoluble material or it may be a water-soluble material. In addition, in accordance with the present invention, a method is provid;ed for forming a liposome preparation which method includes the step of exposing the particulate material coated with the thin film of liposome components to water or solutions containing water thereby causing the thin film sf liposome components to hydrate to give a liposome preparation. In the case of an inert insoluble carrier material, the liposome components separate from the inert insoluble material to give a preparation similar to that prepared by hydration of cast films with water or saline. In the case of a water-soluble carrier material, the material dissolves to give a preparation similar to that prepared by hydration of cast films with a solution of the carrier material. Further, in accordance with the present invention, there is provided the intermediate formed above which is comprised of the relatively stable particulate carrier material coated with a thin film of liposome components and which is useful for forming the liposome preparation. The problems associated with the physical stability of liposome dispersions on storage may be overcome by forming the aqueous dispersion of the coated powdered carrier material prior to administration. Additionally, the chemical integrity of the biologically active compounds and lipid components may be protected in the coated powdered preparations by the incorporation of antioxidants therein or packing tne coated powdered material under inert atmospheres, for example. Detailed Description of the Preferred Embodiments The carrier material to be coated may be any physiologically acceptable free-flowing powder which, even after processing, will remain substantially granular and free-flowing. The term "inert insoluble carrier material" as employed herein refers to a granular free-flowing inert powder which will even after processing remain granular and free-flowing and which are substantially water-insoluble. Examples of such carrier materials include glass beads as well as particulate barium sulfate, water-insoluble polymers, such as polystyrene, polyvinyl chloride or polytetrahydrofluoroethylene, iron filings, charcoal, ceramics, diatomaceous earth, such as kaolin, ion-exchange resins such as Amberlite, Dowex or Zeo-Karb cellulose fibers and/or derivatives thereof such as DEAE-cellulose, Avicel (crystalline modified cellulose) or Elcema (modified celllose), with glass beads being preferred. The inert insoluble carrier material will have an average particle size of within the range of from about 1 to about 500 microns, preferably from about 50 to about 200 microns, and optimally from about 60 to about 80 microns. Where techniques such as spray drying or drum roller drying are to be employed in forming the liposome precursor of the invention, the inert insoluble carrier material may have an average particle size of larger than 500 microns, for example, up to 1000 microns or even larger. However, it will be appreciated that the amount of material deposited as a surface film on the carrier material becomes progressively less as the particle size of the carrier material increases. The above inert carrier materials will be insoluble in water and insoluble in the solvent used for dissolving lipid, active compound and any adjuvants. The water-soluble carrier materials should have a high water solubility, for example, in excess of about 10% by weight in water and a rapid dissolution rate in water, for example, complete solution in 3 to 4 mlnutes at 400C, and should be suitable for intravenous use. In addition, such a carrier material should be substantially insoluble in the solvent used for dissolving the mixture of lipid, optional active compound and optional adjuvant and should form an isotonic solution in water in a concentration range of from about 1 to about 10% wlv, and preferably from about 3 to about 7% wlv. Examples of suitable carrier materials include sorbitol, mannitol, xylitol, or naturally occurring amino acids such as arginine or glycine, with sorbitol being preferred. Other water-soluble materials suitable for intravenous use include sodium chloride, lactose, dextrose and sucrose. It may be advantageous to use micronized forms of both the inert insoluble and the water-soluble carrier materials (that is, having an average particle size of less than about 10 microns) as the high surface area would facilitate the hydration and dissolution of the liposomal components. However, the carrier materials may have an average particle size of up to 500 microns and still be useful. The amount of carrier material used may be adjusted so that the final reconstituted suspension is iso-osmotic with the blood, although for small volume injections this may not be necessary. As a suitable aqueous medium for dispersion, distilled water, isotonic saline or buffer solution may be used, the temperature of which may be modified to exceed the phase transition temperature of the lipid components used in formulation. In carrying out the method of the invention for preparing the particulate carrier materials coated with a thin film of liposomal components, at least one liposome forming amphipathic lipid, optionally, at least one biologically active compound, and, optionally, at least one adjuvant are dissolved in a solvent and this solution is used to coat a suitable carrier material. For low melting point liposome-forming amphipathic lipids (that is have a melting point below 50 C), the optional biologically active compound and optional adjuvant may be directly dissolved in the lipid and this solution used to coat the carrier material. The lipid will generally be present in the solution (containing a separate solvent), to be used to coat the carrier material, in an arnount af within the range of from about I to about 25% by weight, depending upon the solubility of the lipid in the solvent or solvent mixture used, and preferably from about 2.5 to about 12.596 by weight of such solution. The optional biologically active compound and optional adjuvant material will be present in the coating solution in varying amounts depending upon the nature of the particular compound and/or material employed. The ratio of lipid to optional biologically active compound in the coating solution will depend upon the lipid solubility or binding of the biologically active compound used. Thus, the coating to be applied to the carrier material will normally contain a weight ratio of lipid:optional biologically active compound of within the range of from about 5:1 to about 1000:1 and preferably from about 10:1 to about 200:1 depending upon the particular biologically active compound to be employed. For example, where the biologically active compound is an anti-infective, such as an antibiotic or an anti-fungal agent, the lipid will be present in a weight ratio to the biologically active compound of within the range of from about 5:1 to about 1000:1 and preferably from about 10:1 to about 300:1. Where the biologically active compound is a contrast agent, the lipid wil be generally present in a weight ratio to the contrast agent in an amount of within the range of from about 5:1 to about 1000:1 and preferably from about 10:1 to about 200:1. The amounts of optional adjuvant material and biologically active material employed in the coating will comprise amounts conventionally employed in forming liposomes. The amount of coating applied to the carrier material will depend upon physical characteristics of the carrier material such as surface area and, in the case of soluble carrier materials, the isotonicity requirements. Thus, the coating will normally be present in a weight ratio to carrier material in an amount of within the range of from about 0.03:1 to about 0.3:1 and preferably from about 0.05:1 to about 0.2:1. Various amphipathic lipid which are known to be suitable foe preparing liposomes by known methods can be used in the method of thiS invention. Thus, a wide variety of lipids may be used but non-immunogenic and blodegradable lipids would be preferred. Examples of suitable lipids are the phospholipids, for example, natural lecithins, such as egg lecithin or soya bean lecithin, or synthetic lecithins such as saturated synthetic lecithins, for example, dimyristolyl phosphatidyl choline, dipalmitoyl phsphatidyl choline or distearoyl phosphatidyl choline or unsaturated synthetic lecithins, such as dioleyl phosphatidyl choline or dilinoleylphosphatidyl choline, with egg lecithin or soya bean lecithin being preferred. The biologically active compound employed in the present invention may be various compounds of biological interest; for example, the compound may be a medicament, such as an anti-infective, for example, amphotericin B, ketoconazole, isoconazole, miconazole and benzyl penicillin, anti-tumor agents, such as 5-fluorouracil, methotrexate, actinomycin D, enzyme, hormone, contrast agent, marker compound or NMR imaging agent, such as 4-succinyl-4-amino-2,2,6,6-tetramethylpiperidine- I - oxyl. Examples of contrast agents suitable for use in the present invention include, but are not limited to the following: N,N'-bii2-hydroxy-1- (hydroxymethyl)ethy)l -5-t(2-hydroxy-1 -oxopropyl)-amini2,4,Çtriiodo 1, 3benzenedicarboxamide (Bracco 15,000), metrizamide, diatrizoic acid, sodium diatrizoate, meglumine diatrizoate, acetrizoic acid and its soluble cat ironic salts, diprotrizoic acid and its soluble inorganic and organic cationic salts, iodamide, sodium iodipamide, meglumine iodipamide, iodohippuric acid and its soluble salts, iodomethamic acid and its soluble salts, iodopyracetiodo-2-pyridone-N-acetic acid and its soluble salts, 3,5 diiodo-4-pyridone-N-acetk acid (iodopyracet), 3,5-diiodo4-pyridone-N- acetic acid diethanolamine salt, iodo-2-pyridone-Nacetic acid and its amine salt, iothalamic acid and its soluble salts, methanesulfonic acid, metrizoic acid and its soluble salts, sodium ipodate, ethiodized oil, iopanoic acid, iocetamic acid, tyropanoate sodium, iopydol, iophenoxic acid, iophendylate, and other chemically related iodinated contrast agents. Unless indlcated otiierwise, where applicable, the contrast agents which may be employed herein include inorganic, organic and cationic salts of the above contrast agent, such as the potassium salt, calcium salt, lithium salt, arginin salt, cystein salt, glycin salt, glycyl glycin salt, N-methyl glucosamine salt and other non-toxic aliphatic and alicyclic amines employed in preparing water soluble salts. Other X-ray contrast agents which may be employed herein are disclosed in German Offenlegungsschrift DT 2 935 195. The final liposome preparation containing a contrast agent prepared by the method of the invention may be employed as described in U.S. Patent No. 4 192 859. Other proteins and drugs available for use herein as optional biologically active compounds include steroids such as hydrocortisone, colchicine, insulin, cyclic AMP and dethiodeoxyguanosine, chelating agents and ceU modifying substances, such as antigens and interferon inducers. The present invention is particularly useful in the case of lipidsoluble or lipid-bound biologically active compounds (which include some water-soluble compounds, such as proteins). The method of this invention, like other methods of preparing liposomes, will result in partial incorporation of water-soluble biologically active compounds. Usually the formation of liposomes containing this type of compound is followed by removal of the unencapsulated material: however, in some instances coadministration of unencapsulated and liposomally entrapped biologically-active compounds may be advantageous. The optional adjuvants suitable for use in the present invention may be: a) substances which are known to provide a negative charge on the liposomes, for example, egg phosphatidic acid or dicetyl phosphate; b) substances known to provide a positive charge, for example, stearyl amine, or stearyl amine acetate; c) substances shown to affect the physical properties of the liposomes in a more desirable way; for example, caprolactam and/or sterols such as cholesterol, ergosterol, phytosterol, sitosterol, sitostcrol pyroglutamate, 7-dehydrocholesterol or lanosterol, may affect membrane rigidity; d) substances known to have antioxidant properties to improve the chemical stability of the particulate carrier coated with liposome components, such as tocopherol, propyl gallate, ascorbyl palmitate, or butylated hydroxy toluene. Suitable solvents for use in dissolving or aiding in dissolution of the above-mentioned mixture of lipid and optional biologically active compound and optional adjuvant include, but are not limited to, ethanol, methanol, chloroform, dichloromethane, diethyl ether, carbon tetrachloride, ethyl acetate, dioxane, cyclohexane and the like, with methanol, ethanol or chloroform being preferred. The liposomal components (excluding the biologically active compound) preferably are binary mixtures of lecithin and a sterol selected from the group listed hereinabove, or ternary mixtures of lecithin, dicetyl phosphate, and a sterol selected from the group listed hereinabove, in the preferred molar ratios of 7:2:1, respectively. The molar percentage of lecithin may range from about 55 to about 95% and the sterol from about 5 to about 35% based on a binary mixture. The molar percentage of lecithin may range from about 50% to about 80%, the dicetyl phosphate from 0 to about 30%, and the sterol from about 5 to about 30%, based on a ternary lipid mixture. Lecithin is employed to take advantage of its property of swelling in salt solutions. Dicetyl phosphate has the property of imparting a negative charge to the lipid membranes so that the mutual repulsive action of opposing channel surfaces widens the channels. The components which constitute the liposomal mixture are commercially available or may readily be prepared. Coating of the carrier material may be achieved by applying solutions of liposomal components dissolved either in the lipid phase or in a suitable organic solvent followed by solvent removal. Alternatively, the carrier material may be spray dried in the presence of a solution of liposomal components. by suitable containment and sterilization of component materials, sterile carrier material coated with the liposomal components is produced. The coated carrier material of the invention mav be packed in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use by the physician, for example, by adding water, saline or buffer solution (with vigorous shaking and centrifuging or filtering to remove insoluble carrier material). The final liposome formulatfons prepared as described above may be administered parenterally, for example, intravenously, as well as orally and topically. The following Examples represent preferred embodiments of the present invention. All temperatures unless otherwise indicated are expressed in degrees Centigrade. Example I Egg lecithin (60.5 mg) was dissolved in methanol (2.5 ml). Glass beads (1 g) (6375 microns diameter) (Perkin-Elmer B.S. 120495) were placed in a rotating 100 ml round-bottomed flask and the above solution adder Solvent was then removed under vacuum, from the rotating flask. Microscopic examination of the material showed that the glass particles were coated with lipid. The so-formed coated inert carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted prior to use by the physician as follows. Water or saline for injection (10 ml) may be added to a portion of the above preparation coated with liposomal component(s) and shaken vigorously (in the presence or absence of heating). Glass material is removed either by centrifugation or filtration. The remaining liposome preparation is similar to those prepared by hydration of cast films with water or saline. Example 2 Egg lecithin (40 mg) is dissolved in chloroform (3 ml). Glass beads (1 g) (63-75 microns diameter) (Perkin-Elmer B.S. 120495) are placed in a rotating 100 ml round-bottomed flask and the above solution added. Solvent is then removed under vacuum, from the rotating flask. Microscopic examination of the material shows that the glass particles are coated with lipid. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted prior to use by the physician as follows. Water or saline for injection (10 ml) is added to a portion of the above preparation coated with liposomal component(s) and shaken vigorously (in the presence or absence of heating). Glass material is removed either by centrifugation or filtration. The remaining liposome preparation was similar to those prepared by hydration of cast films with water or saline. Example 3 Egg lecithin (121 mg), ergosterol (5 mg) and amphotericin B (5 mg) are dissolved in methanol (10 ml). Glass beads (I g) (63-75 microns diameter) (Perkin-Elmer B.S. 120495) are placed in a rotating 100 ml roundbottomed flask and the above solution added. Solvent is removed under vacuum from the rotating flask. Microscopic examination of the material shows that the glass particles are coated with lipid. The so-formed coated inert carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted prior to use by the physician as follows. Water or saline for injection (10 ml) is added to a portion of the above preparation coated with liposomal component(s) and shaken vigorously (in the presence or absence of heating). Glass material is removed either by centrifugation or filtration. The remaining liposome preparation is similar to those prepared by hydration of cast films with water or saline. Example 4 Egg lecithin (89 mg), cholesterol (24 mg), dicetyl phosphate (12.4 mg) and amphotericin B (2.6 mg) are dissolved in methanol (10 ml). Barium sulfate (1 g) (63-75 microns diameter) is placed in a rotating 100 mi roundbottomed flask and the above solution added. Solvent is removed under vacuum, from the rotating flask. Microscopic examination of the material shows that the barium sulfate particles are coated with lipid. The so-formed coated inert carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted prior to use by the physician as follows. Water or saline for injection (10 ml) is added to a portion of the above preparation coated with liposomal component(s) and shaken vigorously (in the presence or absence of heating). Barium sulfate is removed either by centrifugation or filtration. The remaining liposome preparation is similar to those prepared by hydration of cast films with water or saline. Example 5 Five hundred and ten milligrams (510 mg) of dextrose (anhydrous) were placed in a 100 ml round bottom flask and 40 mg of egg lecithin- dissolved in 3 ml of chloroform added in 3 x 1 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the dextrose particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use. Distilled water (5 ml) was added to a portion of the above dextrose preparation coated with phospholipid (225 mg) in a vial and the mixture heated to 600C for one minute, then agitated by hand to achieve the final dispersion. The size distribution of the liposome preparation was log-normal as determined using a Coulter Counter with a mass median volume equivalent diameter of SJAm and a geometric standard deviation of 1.58. The above liposome preparation is similar to those prepared by hydration of cast films with a solution of the carrier material. Example 6 Egg lecithin (2.0 g), ergosterol (0.5 g) and amphotericin B (50.0 mg) were dissolved in methanol (10 ml). Lactose (13.0 g) was placed in a 250 ml round bottom flask and the above solution added in 2 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the lactose particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use by the physician as follows. Water for injection (10 ml) was added to a portion of the above lactose preparation coated with liposomal components (0.775 g) in a vial and the mixture heated to about 60-700C in a water bath to aid dissolution of the carrier material. Shaking of the vial caused the preparation to disperse resulting in a milky dispersion. The size distribution of the liposomes formed was log-normal as determined using a Coulter Counter with a mass median volume equivalent diameter of 15Am and a geometric standard deviation of 1.56. The liposome preparation containing the amphotericin B is similar to those prepared by hydration of cast films with a solution of the carrier material. Example 7 Egg lecithin (89 mg), cholesterol (24 mg), dicetyl phosphate (12.4 mg) and amphotericin B (2.6 mg) were dissolved in methanol (10 ml). Sorbitol (500 mg) was placed in a 250 ml round bottom flask and the above solution added in 2 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the sorbitol particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use by the physician as follows. Water for injection (10 ml) was added to a portion of the above sorbitol preparation coated with liposomal components (0.628 g) in a vial and the mixture heated at 60-700C to dissolve the carrier material and form a liposome preparation. The liposome preparation containing the amphotericin B is similar to those prepared by hydration of cast films with a solution of the carrier material. Example 8 Egg lecithin (121 mg), ergosterol (5 mg) and amphotericin B (5 mg) were dissolved in methanol (10 ml). Sorbitol (500 mg) was placed in a 250 ml round bottom flask and the above solution added in 2 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the sorbitol particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use by the physician as follows. Water for injection (10 ml) was added to a portion of the above sorbitol preparation coated with liposomal components (0.631 g) in a vial and the mixture heated at 60-700 C to dissolve the carrier material and form a liposome preparation. The liposome preparation containing the amphotericin B is similar to those prepared by hydration of cast films with a solution of the carrier material. Example 9 Five hundred and ten milligrams (510 mg) of dextrose (anhydrous) were placed in a 100 ml round bottom flask and 40 mg of egg lecithin dissolved in 3 ml of chloroform added in 3 x 1 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the dextrose particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use. Distilled water (5 ml) was added to a portion of the above dextrose preparation coated with phospholipid (225 mg) in a vial and the mixture heated to 600C for one minute, then agitated by hand to achieve the final dispersion. The size distribution of the liposome preparation was log-normal as determined using a Coulter Counter with a rnass median volume equivalent diameter of 5.3ykm and a geometric standard deviation of 1.58. The above liposome preparation is similar to those prepared by hydration of cast films with a solution of the carrier material. Example 10 Egg lecithin (2.0 g), ergosterol (0.5 g) and amphotericin B (50.0 mg) were dissolved in methanol (10 ml). Lactose (13.0 g) was placed in a 250 ml round bottom flask and the above solution added in 2 ml portions. After each portion addition, the solvent was removed under vacuum from the rotating flask. Microscopic examination of the powder showed that the lactose particles were coated with lipid material. The so-formed coated carrier may be packaged and stored in sterile unit dose vials under aseptic conditions and reconstituted immediately prior to use by the physician as follows. Water for injection (10 ml) was added to a portion of the above lactose preparation coated with liposomal components (0.775 g) in a vial and the mixture heated to about 700C in a water bath to aid dissolution of the carrier material. Shaking of the vial caused the preparation to disperse resulting in a milky dispersion. The size distribution of the liposomes formed was log-normal as determined using a Coulter counter with a mass median volume equivalent diameter of 2.SAm and a geometric standard deviation of 1.56. The liposome preparation containing the amphotericin B is similar to those prepared by hydration of cast films with a solution of the carrier material.

Claims: CLAIMS 1. A method for preparing a stable liposome precursor in the form of a thin film of liposomal components coated on an inert insoluble particulate carrier material, which comprises forming a solution in a suitable solvent of at least one liposome-forming lipid, optionally, at least one biologically active compound, and optionally, at least one adjuvant which imparts advantageous properties to the final liposome preparation, and coating a granular free-flowing carrier material which is substantially insoluble in said solvent, with the so-formed solution to form a thin film of liposomal components on said carrier material. 2. The method as defined in Claim 1 wherein the carrier material is an inert insoluble carrier material. 3. The method as defined in Claim 2 wherein said inert insoluble carrier material is glass, barium sulfate, an insoluble polymer, iron filings, charcoal, diatomaceous earth, a ceramic material, an ion-exchange resin, cellulose fiber or a derivative thereof or mixture thereof, all of which are in particulate form. 4. The method as defined in Claim 3 wherein said inert insoluble carrier material is glass beads. 5. The method as defined in Claim 3 or 4 where the inert insoluble carrier material has an average particle size within the range of from about 1 to about 1000 microns. 6. The method as defined in Claim 5 wherein the inert insoluble carrier material has an average particle size within the range of from about 50 to about 200 microns. 7. The method as defined in Claim I wherein the carrier material is a physiologically acceptable carrier material which has a relatively high water solubility. 8. The method as defined in Claim 7 wherein said carrier material has a water-solubility in excess of 10% by weight, a rapid dissolution rate in water, and will form an isotonic solution in water in a concentration of from about 1 to about 10 % w/v. 9. The method as defined in Claim 7 or 8 wherein said carrier material is a water-soluble carrier suitable for intravenous use. 10. The method as defined in Claim 9 wherein said carrier material is sorbitol, mannitol, or xylitol or a naturally occurring amino acid. 11. The method as defined in Claim 10 wherein said carrier material is sorbitol. 12. The method as defined in Claim 7, wherein the carrier material is sodium chloride, lactose dextrose or sucrose. 13. The method as defined in any preceding claim wherein the solution is formed by dissolving said lipid, optionally, said biologically active compound and, optionally, said adjuvant in one or more organic solvents. 14. The method as defined in Claim 13 wherein the organic solvent is ethanol, methanol, chloroform, dichloromethane, diethylether, carbon tetrachloride, ethyl acetate, dioxane or cyclohexane. 15. The method as defined in Claim 14 wherein the solvent is methanol, ethanol or chloroform. 16. The method as defined in any one of Claims I - 12 wherein the solution is formed by dissolving the optional biologically active compound and optional adjuvant in said lipid, said lipid being of the low melting point liposome-forming type 17. The method as defined in any preceding claim wherein the particulate inert insoluble carrier material is coated with said solution by suspending the carrier material in the solution of liposomal components and spray drying the coated carrier material. 18. The method as defined in any preceding claim wherein the lipid is a phospholipid. 19. The method as defined in Claim 10 wherein the phospholipid is a natural or synthetic lecithin. 20. The method as defined in any preceding daim wherein said solution includes a biologically active compound which is a medicament, contrast agent, enzyme, hormone, marker compound or NMR imaging agent. 21. The method as defined in any preceding claim wherein the adjuvant is egg phosphatidic acid, dicetyl phosphate, or stearyl amine. 22. The method as defined in any one of Claims 1 - 20 wherein the adjuvant is a sterol. 23. The method as defined in Claim 21 wherein the adjuvant also includes caprolactam andlor a sterol selected from cholesterol, phytosterol, ergosterol, sitosterol, sitosterol, 7-dehydrocholesterol, lanosterol and mixtures thereof. 24. The method as defined in any preceding claim wherein the biologically active compound is amphotericin B. 25. The method as defined in Claim 1 wherein the biologically active compound is amphotericin B, said carrier material is glass beads and said adjuvant includes a sterol which is ergosterol. 26. The method as defined in Claim I wherein the lipid is egg lecithin, the adjuvant is ergosterol, cholesterol or dicetyl phosphate, and the carrier material is glass beads. 27. The method as defined in Claim 1 wherein the biologically active compound is amphotericin B, said carrier material is sorbitol and said adjuvant includes a sterol which is ergosterol. 28. The method as defined in Claim 1 wherein the lipid is egg lecithin, the adjuvant is ergosterol, cholesterol or dicetyl phosphate, and the carrier material is sorbitol. 29. The method as defined in Claim 1 wherein the lipid is egg lecithin, the adjuvant is ergosterol or cholesterol, and the carrier material is lactose. 30. A stable liposome precursor which when mixed with water forms a liposomal preparation, comprising a particulate carrier material, said carrier material being coated with a thin film comprised of at least one liposome-forming lipid, optionally at least one biologically active compound and, optionally, at least one adjuvant which imparts advantageous properties to the final liposome preparation. 31. The stable liposome precursor as defined in Claim 30 wherein the carrier material is a granular free-flowing inert insoluble carrier material. 32. The stable liposome precursor as defined in Claim 31 includmg at least one biologically active compound and wherein the carrier material is glass beads. 33. The stable liposome precursor as defined in Claim 30 wherein the carrier material is a water-soluble particulate material. 34. The stable liposome precursor as defined in Claim 33 wherein the carrier material is a free-flowing physiologically acceptable carrier material which will form an isotonic solution in water in a concentration of from about 1 to about 10% w/v. 35. The stable liposome precursor as defined in Claim 34 wherein the carrier material is sorbitol. 36. The. siable liposome precursor as defined in any one of Claims 30 - 35 wherein the biologically active compound is amphotericin B. 37. A stable liposome precursor which when mixed with water forms a liposomal preparation, comprising a carrier material coated with a thin film comprised of at least one liposome-forming lipid, optionally, at least one biologically active compound and, optionally, at least one adjuvant which imparts¯advantageous properties to the final liposome preparation, prepared by the method as defined in any one of Claims 1 - 29. 38. A method for preparing a liposome preparation which comprises exposing- the liposome precursor as defined in Claim 37 to water. 39. A stable liposome precursor as defined in Claim 30 or 37 substantially as described in any of the Examples.

Inventors: GROOM, CHERYL VANESSA, PAYNE, NICHOLAS I., RIDGWAY, FRANK, TIMMINS, PETER
Applicants: E.R. SQUIBB & SONS, INC.
Application year: 1984
Main classification: A61K9
IPC codes: A61K9