A COMPOSITION OF MATTER OF USE AS A RESIST IN LITHOGRAPHY

Abstract: A composition of matter is obtained by interreacting a quinone diazo compound and an organosilicon compound. Such a composition can be used as a resist in a lithographic process.

Description: The present invention is concerned with a composition of matter which is capable of being imaged upon exposure to radiation. In the manufacture of patterned devices such as semiconductor chips and chip carriers, the steps of etching the different layers which constitute the finished product are among the most critical and crucial steps involved. One method widely employed for etching is to overlay the surface to be etched with a suitable mask and then to immerse the substrate and mask in a chemical solution which attacks the surface to be etched while leaving the mask intact. These wet chemical processes suffer from the difficulty of achieving well-defined edges on the etched surfaces. This is due to the chemicals undercutting the mask, for example, the chemicals seeping under the mask and thereby continuing to attack the surface to be etched (isotropic etching), even under portions of the masked area. Such wet etching processes are also undesirable because of the environmental and safety concerns associated therewith. Accordingly, various so-called "dry processes" have been suggested in the hope of improving the processes from an environmental viewpoint, as well as reducing the relative cost of the etching. Moreover, the so-called "dry processes" have the potential advantage of greater process control, and higher aspect ratio images. Such "dry processes" generally involve passing a gas through a container and creating a plasma in this gas. The species in this plasma are then used to etch a substrate placed in the chamber or container. Typical examples of such "dry processes" are plasma etching, sputter etching, and reactive ion etching. Reactive ion etching provides well-defined vertically etched sidewalls. A particular reactive ion etching process is disclosed, for example in US-A-4,283,249. One problem associated with "dry processing" techniques is providing a patternable material which is sensitive to imaging radiation while, at the same time, being sufficiently resistant to the dry-etching environment. In many instances, resistance to the dry-etching in particular to the plasma etching active species results in erosion of the mask material and loss of resolution of the material employed for preparing the mask in the lithographic exposure to the imaging radiation. This is true for both positive organic resist materials and negative organic resist materials. A positive resist material is one which on exposure to imaging radiation is capable of being rendered soluble in a solvent in which the unexposed resist is not soluble. A negative resist material is one which is capable of polymerizing and/or becoming insoluble upon exposure to imaging radiation. One type of positive photosensitive material is based upon phenolformaldehyde novolak polymers. A particular example of such is Shipley AZ1350 which is a m-cresol formaldehyde novolak polymer composition. This is a positive resist composition and includes therein a diazoketone such as 2-diazo-1-naphthol-5-sulphonic acid ester. In such a composition, the diazoketone, during the photochemical reaction, is converted to a carboxylic acid. This, in turn, converts a neutral-organic soluble molecule (the phenolic polymer) to one that is readily soluble in weakly alkali aqueous developer solvents. The composition usually contains about 15%, or so, by weight, of the diazoketone compound. A discussion of various photoresist materials can be found, for instance, in the Journal of the Electrochemical Society , Vol. 125, No. 3, March 1980, Deckert, et al., "Microlithography-Key to Solid-State Fabrication", pp. 45C-56C. Additional discussion of the use of quinone diazides in light-sensitive applications can be found in "Quinone Diazides", Erschov, et al., Elsevier Scientific Publications, Amsterdam, 1981, Chapter 8, pp. 282 - 297. In addition, it has been suggested therein to employ condensation products of 1, 2-naphthoquinone-5-chlorosulphonic acid and certain silicon derivatives to improve the adhesion property of various films to a substrate whereby the condensation products are employed as light-sensitive backings therefore. Patent Abstracts of Japan, Vol 9 No 130 ( P202) (1275), FR-A-2478641 and GB-A-1367830 also disclose compositions formed by the reactions of particular quinone diazo compound with particular organosilicon compounds. In addition, certain siloxanes have been suggested as reactive ion barriers. For instance, see Fried, et al., IBM, Journal Research Development , Vol. 26, No. 3 pp. 362 - 371. Also, certain siloxanes have been suggested as e-beam sensitive resists. For instance, see Roberts, Journal of Electrochemical Society , Vol. 120, p.1716, 1973; Roberts,, Phillips Technical Review , Vol.35, pp. 41 - 52, 1975; and Gazard, et al., Applied Polymer Symposium, No. 23, pp. 106 - 107, 1974. Moreover, there have been suggestions that certain siloxanes, when imaged with electron beam (see Hatzakis, et al., Processing Microcircuit Engineering (Lausanne), p.396, September 1981); and deep U.V. at about 253.7nm (see Shaw, et al., SPE Photopolymer Conference, November 1982) act as an etch mask for an underlying polymer layer in an oxygen plasma. However, these suggested siloxane materials require very limited methods for imaging (eg - e-beam and deep U.V) and are not imageable with radiation of longer wavelengths (eg greater than 270nm), where the majority of lithographic imaging tools, that is contact, proximity, and projection printers, operate. The invention seeks to provide resist materials which are resistant to dry-processing techniques and especially to reactive ion etching in oxygen plasma while, at the same time, capable of providing high resolution images. According to one aspect of the invention a composition of matter formed by the interreaction of (A) A quinone diazo compound and (B) an organosilicon compound containing groups reactive with said quinone diazo compound and being selected from the group of diphenyl silanediol, hydroxyl terminated polydimethyl siloxane, 1, 3 bis (γ -hydroxy) 4,1,3,3-tetramethyl disiloxane, organosilicon compound containing an amine functionality or epoxide functionality and when said organosilicon compound contains an amine functionality or epoxide functionality, said composition is a negative resist material. Compositions embodying the present invention can be made highly sensitive to not only e-beam and deep U.V. irradiation (< 300 nm), but also to all forms of imaging radiation including near U.V. (about 330 to about 440 nm), mid U.V. irradiation (about 300 to about 330nm), ion-beam, X-ray irradiation, and neutron radiation. In addition, depending upon the particular reactants employed, the compositions can provide positive or negative resist materials. According to another aspect of the invention, a lithographic process comprises forming a layer on a substrate of a composition as defined in the preceding paragraph, exposing the layer to radiation in a desired pattern, and developing the layer, thereby leaving the desired pattern remaining on the substrate. Other aspects of the invention are defined in the claims appended hereto. The quinone diazo compounds employed in preparing the compositions of the present invention can be referred to as quinone diazides derivatives which contain a group reactive with a reactive group of the organosilicon compound. Suitable reactive groups are acid groups and halo groups. Suitable quinone diazides are the orthodiazophenols which are often referred to as the quinone -(1,2)-diazides. Examples of some quinone diazides include derivatives of In addition to the reactive groups, the quinone diazides can contain substituents on the ring such as alkyl groups, cycloalkyl groups, aryl groups, alkaryl groups, aralkyl groups, cyano groups, NO₂, hydroxyl, thionyl, mercapto, and NR₁R₂ wherein R₁ and R₂, individually, is H, or an organic radical such as alkyl and aryl. Examples of alkyl groups are methyl, ethyl, propyl, butyl, octyl. Examples of some aryl radicals are phenyl, tolyl, xylyl, and napthyl radicals. Examples of aralkyl radicals are benzyl and phenylethyl radicals. Examples of cycloalkyl radicals are cyclohexyl and cycloheptyl. In addition, reactive derivatives of heterocyclic analogs of the above benzoquinone diazides containing, for instance, a nitrogen, sulfur, or oxygen atom in the ring(s) can be employed. Derivatives containing the above-discussed reactive and non-reactive substituents of the following heterocyclic analogs are examples of suitable quinone diazides: wherein X is selected from the group O, N, S, Se, or mixtures of thereof. Further examples of suitable quinone diazides include organic metallic derivatives of the above diazides. The preferred diazide derivatives contain a halo and most preferably a chloro reactive group. Examples of some suitable quinone diazide derivatives include:- naphthoquinone-1,2-diazide-5-sulfochloride, naphthoquinone-1,2-diazide-4-sulfochloride, naphthoquinone-2,1-diazide-4-sulfochloride, naphthoquinone-2,1-diazide-5-sulfochloride, benzoquinone 1,2-diazide-4-sulfochloride, and 5-methylbenzoquinone-(1,2)-diazide-(2)-4-sulfochloride. A particularly preferred diazo compound employed is naphthoquinone-1,2-diazide-5-sulfochloride. Mixtures of diazides can be employed when desired. The organosilicon compounds employed in preparing the compositions of the present invention contain a group which is reactive with a reactive group of the quinone diazo compound. In the case of a reactive halo substituent on the quinone diazo compound, the organosilicon compound contains a reactive hydrogen group and/or epoxy group. The reactive hydrogen group present on the organosilicon compound can be in the form of a hydroxy group, or amino group. Examples of suitable organosilicon compounds include polysiloxanes, siloxanes, silazanes, silanols, silanes, and silyl compounds. Some examples of organosilicon compounds are represented by the following structural formulae: wherein n is an integer from 1-10⁴, preferably 1-10³; y is an integer from 1-10⁵, and preferably 1-10⁵; and wherein the siloxane of Formula I has terminal and/or pendant active group such as an epoxy group, or an active hydrogen group such as in the form of an amino group or a hydroxyl group. wherein a is 0 or 2; y is an integer of from 1-10⁶; and preferably from ₁-₁₀5; R₁ is (CH₂) a or phenylene; and X is a reactive group such as an epoxy group or NH₂ wherein e is an integer of from 1 to 10⁴; and preferably from 1 to 10³, f is an integer from 1 to 10⁶, and preferably from 1 to 10⁵; each R¹ individually is (CH₂) a wherein g is an integer of from 1 to 10 and preferably 1 to 3; or phenylene; and X is a reactive group such as NH₂, and epoxy group. wherein h is an integer from 1 to 10⁴; and preferably from 1 to 10³; i is an integer from 1 to 10⁴, and preferably from 1 to 10³, j is an integer from 1 to 10⁶, and preferably from 1 to 10⁵; R¹ is wherein k is an integer from 1 to 10, and preferably 1 to 3, or phenylene; and X is a reactive epoxy group or NH₂. wherein 1 is an integer of 1-5 and preferably 3; and X is a reactive epoxy group or NH₂ and OH. Suitable silazane compounds include compounds of the above formulas, except that Si-O bonds are replaced with Si-N bonds. The R radicals in the above formulas I through V are well-known and are typified by radicals usually associated with silicon-bonded organic groups and silicon-bonded hydrogen groups. Each R radical in the above formulae I through V is individually selected from the group of hydrogen, monovalent hydrocarbon radicals, halogenated monovalent hydro carbon radicals epoxy groups, mercapto radicals, and cyanoalkyl radicals. Thus, the radical R may be alkyl, such as methyl, ethyl, propyl, butyl, octyl; aryl radicals such as phenyl, tolyl, xylyl, napthyl radicals; aralkyl radicals such as benzyl, phenylethyl radicals; olefinically unsaturated monovalent hydrocarbon radicals such as vinyl, allyl, cyclohexenyl radicals; cycloalkyl radicals such as cyclohexyl, cycloheptyl; halogenated monovalent hydrocarbon radicals such as dichloropropyl, 1,1,1-trifluoropropyl, chlorophenyl, dibromophenyl, chloromethyl, and other such radicals; cyanoalkyl radicals such as cyanoethyl, and cyanopropyl. Preferably, the radicals represented by R have less than eight carbon atoms and in particular it is preferred that R be methyl, ethyl, or phenyl. Examples of some suitable siloxanes within the scope of structures I are An example of a suitable compound within the scope of Formula II is Examples of suitable compounds within the scope of Formula V include gamma aminopropyltriethoxy silane, and (N-beta(amino-ethyl)-gamma aminopropyltrimethoxy silane. Examples of other suitable compounds are bis-gamma-5-aminobutyl tetra alkyl (or aryl) disiloxanes; bis-gamma-aminopropyl tetra alkyl (or aryl) disiloxanes. Negative resist materials can be formed by providing amino functionality and/or epoxide functionality on the organosilicon compound. Positive resist materials can be formed by providing hydroxyl or phenolic functionality on the organosilicon compound. The organosilicon compounds employed usually include about at least 0.01% by weight of reactive group such as reactive hydrogen per molecule and up to about 2% by weight of reactive group such as reactive hydrogen per molecule. Mixtures of organosilicon compounds can be employed if desired. Since the quinone diazo compounds and the various organosilicon compounds are incompatible to a large extent with each other, it is quite surprising that they react and form the types of products obtained in accordance with the present invention. The reaction products should provide sufficient absorption of light so that the radiation which is incident upon them will be adequately absorbed throughout a film to thereby cause crosslinking or further polymerisation in the case of a negative resist and destruction of polymer in the case of a positive resist. The reaction products can be monomeric materials which could be employed as positive resists, or negative resists. Also, monomeric reaction products can be employed in resists admixed with additional siloxane material. Preferably, however, the reaction products are polymeric materials and most preferably are negative resists. Although the reaction products can include only one moiety from the quinone diazo compound per molecule, it is preferred that the reaction products contain at least two moieties and most preferably at least 28 moieties from said diazo compound per molecule. The interreaction products can have molecular weights from monomeric materials up to about 10⁶, and preferably about 10³ to about 10⁵. In addition, it is referred that the quinone moieties be pendant groups rather than end groups on the compounds to provide better crosslinking density in the case of negative resist materials, and increased thermal stability. In addition, the compositions of the present invention can be admixed with conventional additives such as fillers, plasticizers, and the like. The reaction between the quinone diazo compound and the organosilicon compound is usually carried out in the presence of an acid acceptor and especially, an HC1 acceptor such as alkali metal carbonates including sodium and potassium carbonates; pyridine and tertiary organic amines. The reaction is usually carried out at temperatures of about normal room temperature to about 60°C and preferably about normal room temperature. The reaction is generally carried out under atmospheric pressure or in an inert atmosphere. However, higher or lower pressure can be employed when desired. The reaction usually takes between 15 minutes and about 24 hours and preferably, between about 2 and about 6 hours. Equimolar amounts of functional organosilicon compound to diazo compound and excess acceptor are preferably used. When used as a lithographic material, the compositions of the present invention are applied to a substrate to provide films generally about 150 nm to about 25 µm, thick, such as by spraying, spinning, dipping, or any other known means of application of coating. Some suitable substrates include those used in the fabrication of semiconductor devices or integrated circuits which include wafers or chips overcoated with oxides and nitrides (silicon oxide and/or silicon nitride for diffusion masks and passivation) and/or metals normally employed in the metalisation steps for forming contacts and conductor patterns on the semiconductor chip. In addition, the compositions of the present invention can be used in conjunction with those substrates employed as chip carriers and including ceramic substrates and especially multilayer ceramic devices. Also included are dielectric substrates which can be thermoplastic and/or thermosetting polymers. Typical thermosetting polymeric materials include epoxy, phenolic-based materials, polyamides and polyimides. The dielectric materials may be moulded articles of the polymers containing fillers and/or reinforcing agents such as glass-filled epoxy or phenolic-based materials. Examples of some phenolic-type materials include copolymers of phenol, resorcinol, and cresol. Examples of some suitable thermoplastic polymeric materials include polyolefins, such as polypropylene, polysulfones, polycarbonates, nitrile rubbers and ABS polymers. The compositions of the present invention, after being coated to the desired thickness upon a substrate, are exposed to the imaging radiation such as ultraviolet light radiation including near u.V., mid U.V., and deep U.V.; X-ray beam radiation; neutron radiation; and electron-beam radiation. In the case of negative resist materials, depending upon the solubility characteristics of the specific material, the unexposed portions can be removed with solvents such as alcohols for example isopropanol and isoamyl alcohol; aromatics for examples toluene and xylene; ketones for example methyl isobutyl ketone and cyclohexanone; esters for example n-butyl acetate and isoamylacetate; N-methyl pyrrolidone; freon; and 1,1,1 trichloroethylene. In the case of positive resist materials, they can be developed by contacting the exposed portions with an aqueous alkaline solution such as potassium hydroxide or an alcohol solution of tetramethylammonium hydroxide. The compositions, as employed above, can then be used in a plasma etching of the underlying substrates since they are resistant to the conditions of the plasma etching. For instance, the compositions are resistant to reactive ion etching in oxygen plasma and are only etched to the extent of about 1 to 2 nm per minute. This compares with an etch rate of the underlying substrate such as a polyimide of about 50 to about 100 nm per minute. How the invention can be carried out will be understood from the following examples. EXAMPLE 1 About 10.82 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 30.2 grams of a silanol terminated polydiphenyl siloxane are reacted in the presence of about 30 grams of potassium carbonate at about 20 to 60°C for about 5 hours with pyridine in about 300 millilitres of isoamylacetate. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. The exposed material is removed by washing with a basic solution such as a KOH 10% aqueous solution or 10% tetramethyl ammonium hyroxide solution in alcohol. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at 1.33 Pascals of pressure. EXAMPLE 2 About 13.5 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 5.4 grams of diphenyl silanediol are reacted in the presence of about 21 grams of potassium carbonate in about 200 millilitres of cyclohexanone at about 20 - 60°C for up to about 5 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. The exposed material is removed by washing with a basic solution such as a 10% KOH aqueous solution or 10% tetramethyl ammonium hydroxide solutions in alcohol. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 3 About 7 parts by weight of naphthoquinone-1,2-diazide-5-sulfochloride and about 26.5 parts of aminopropyl containing siloxane oligomer are reacted in the presence of about 30 parts by weight of potassium carbonate and 3 parts by weight of pyridine in about 300 ml of isoamyl acetate at about 60°C for about 2 hours and at about 20°C for about 78 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isoamyl acetate. The etch rate i oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 4 About 5.4 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 20 grams of a siloxane oligomer terminated with 3-glycidoxylpropyl dimethyloloxy groups are reacted in the presence of about 30 grams of potassium carbonate in about 200 millilitres of cyclohexanone at about 20 to 60°C for up to about 6 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with cyclohexanone. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 5 About 27 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 35 grams of hydroxyl terminated polydimethylsiloxane of molecular weight of about 400 - 700 are reacted in the presence of about 30 grams of potassium carbonate in about 200 - 400 millilitres of xylene at about 30°C to about 60°C for up to about 5 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with xylene. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals EXAMPLE 6 About 5.4 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 45 grams of hydroxyl terminated polydimethylsiloxane of molecular weight of about 5000 are reacted in the presence of about 30 grams of potassium carbonate in about 200 - 400 millilitres of xylene at about 30°C to 60°C for up to about 5 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with xylene. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 7 About 27 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 12.4 grams of 1,3 bis(gamma-aminopropyl) 1,1,3,3-tetramethyl disiloxane are reacted in the presence of about 8 grams of pyridine in about 280 millilitres of isoamyl acetate at about 20°C to 60°C for up to about 6 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isoamyul acetate. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 8 About 27 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 14 grams of 1,3 bis-(gamma-hydroxy)4,l,3,3-tetramethyldisiloxane are reacted in the presence of about 10 grams of pyridine in about 300 millilitres of isoamyl acetate at about 30°C to 60°C for up to about 6 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isoamyl acetate. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 9 Example 8 is repeated, except that about 13 grams of the disiloxane are employed. The results obtained are similar to those from Example 8. EXAMPLE 10 About 5 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 30 grams of polydimethyl siloxane oligomer, anminopropyldimethylsiloxy-terminated having a molecular weight of 10,000 to 30,000 are reacted in the presence of about 10 grams of pyridine in about 300 millilitres of xylene at about 30°C to 60°C for up to about 6 hours. The product is then removed from the reaction mass by precipitation in about 0.5 litres of methanol and then placed in a vacuum oven for about 24 hours at about 20°C to 60°C. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with xylene. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 11 About 10 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 30 grams of linear aminopropyl containing polysiloxane oligomer of molecular weight of about 30,000 are reacted in the presence of about 30 grams of potassium carbonate in about 300 millilitres of xylene at about 30°C to 60°C for up to about 16 hours. The product is then removed from the reaction mass by filtration. The material is then coated onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with xylene. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 12 About 5 grams naphthoquinone-1,2-diazide-5-sulfochloride and about 18 grams of a organosilicon copolymer having the following repeating units: are reacted in the presence of about 6 grams of pyridine in 200 millilitres of toluene for about 5 hours at about 60°C. The product is then removed from the reaction mass by precipitation from about 400 millilitres of methanol and then placed in a vacuum oven at about 55°C for about 3 to 5 hours. The material is then coated from a 10% solution in isoamylacetate onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isoamyl acetate. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 13 About 27 grams of naphthoquinone-1,2-diazide-5-sulfochloride and about 46 grams of a polysiloxane having the following repeating units: are reacted in the presence of about 30 grams of pyridine in about 500 millilitres of toluene at about 25°C for about 24 hours. The product is then removed from the reaction mass by precipitation in about 400 millilitres of methanol and then placed in a vacuum oven at about 55°C for about 3 to 5 hours. The material is then coated from a 10% solution in isoamylacetate onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isoamyl acetate. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. EXAMPLE 14 About 5 parts by weight of naphthoquinone-1,2-diazide-5-sulfochloride and about 26 grams of an organosilicon polymer having the following recurring units: are reacted in the presence of about 10 grams of pyridine in about 200 millilitres of toluene at about 25°C for about 25 hours. The product is then removed from the reaction mass by precipitation from about 100 millilitres of methanol and then placed in a vacuum oven at about 55°C for about 3 to 5 hours. The material is then coated from a 10% solution in isoamyl acetate onto a blank substrate to a thickness of about 200 nm. The material is exposed to U.V. irradiation of about 200 to about 450 nm wavelength. After this, the exposed material is post-baked at about 80°C for about 2 minutes in order to complete the crosslinking reaction and the unexposed material is removed by washing with isopropyl alcohol. The etch rate in oxygen plasma of this material is about 1.4 nm per minute at a pressure of 1.33 Pascals. The polymers prepared in the above examples all have relatively high molecular weight in the order of about ½ million. In addition, the yield of desired product from all of the above examples is at least 80% based upon the amount of starting reactants. Also, the etch rates obtained are substantially the same.

Claims: A composition of matter formed by the interreaction of (A) A quinone diazo compound and (B) an organosilicon compound containing groups reactive with said quinone diazo compound and being selected from the group of diphenyl silanediol, hydroxyl terminated polydimethyl siloxane, 1,3 bis (γ-hydroxy) 4,1,3,3-tetramethyl disiloxane, organosilicon compound containing an amine functionality or epoxide functionality, and when said organosilicon compound contains an amine functionality or epoxide functionality, said composition is a negative resist material. The composition of claim 1 wherein said diazo compound contains reactive acid or reactive halo groups. The composition of claim 1 wherein said diazo compound contains reactive group selected from the group of halogen groups, acid groups, and sulfonyl halide groups. The composition of claim 1 wherein said diazo compound is a quinone-(1,2)-diazide. The composition of claim 1 wherein said diazo compound is from a benzoquinone diazide or naphthoquinone diazide, or mixtures thereof. The composition of claim 1 wherein said diazo compound is naphthoquinone-1,2-diazide-5 sulfochloride. The composition of claim 1 wherein said organosilicon compound contains at least 0.01% by weight of a group reactive with said quinone diazo compound. The composition of claim 1 wherein said organosilicon compound contains up to about 2% by weight of groups reactive with said quinone diazo compound. The composition of claim 1 wherein said organosilicon compound comprises an aminopropyl containing siloxane oligomer. The composition of claim 1 wherein said organosilicon compound comprises a siloxane oligomer terminated with 3-glycidoxypropyl dimethyloloxy groups. The composition of claim 1 wherein said organosilicon compound comprises linear aminopropyl containing polysiloxane oligomer of molecular weight of about 30,000. The composition of claim 1 wherein said organosilicon compound comprises a polydimethylsiloxane oligomer, aminopropyl dimethylsiloxy-terminated having a molecular weight of 10,000 to 30,000. The composition of claim 1 wherein said organosilicon compound comprises an organosilicon copolymer having the following repeating units: The composition of claim 11 wherein said organosilicon compound comprises an oranosilicon copolymer having the following recurring units: The composition of claim 11, wherein said organosilicon compound comprises an organosilicon copolymer having the following recurring units: A process for preparing the composition according to Claim 1 which comprises reacting a quinone diazo compound and an organosilicon compound containing groups reactive with said quinone diazo compound in the presence of an acid acceptor, and wherein said organosilicon compound is selected from the group of diphenyl silanediol, hydroxyl terminated polydimethyl siloxane, 1,3 bis (γ-hydroxy) 4,1,3,3-tetramethyl disiloxane, organosilicon compound containing an amine functionality or epoxide functionality, and when said organosilicon compound contains an amine functionality or epoxide functionality, said composition is a negative resist material. The process of claim 16 wherein said acid acceptor is selected from the group of alkali metal carbonates, pyridine, and tertiary organic amines. The process of claim 16 wherein said reaction is carried out at temperatures of about normal room temperature to about 60° C. The process of claim 16 wherein about equal molar amounts of organosilicon to quinone diazo compound are reacted. A process for curing a composition as claimed in any one of claims 1 to 15 comprising subjecting it to radiation. A process as claimed in claim 20 wherein the radiation has a wavelength of about 200 to about 450 nm. A lithographic process comprising forming a layer of a composition as claimed in any of claims 1 to 15 on a substrate, exposing the layer to radiation in a desired pattern, and developing the layer, thereby leaving the desired pattern remaining on the substrate.

Inventors: BABICH, EDWARD DARKO, HATZAKIS, MICHAEL, PARASZCAK, JURIJ ROSTYSLAV, SHAW, JANE MARGARET
Applicants: INTERNATIONAL BUSINESS MACHINES CORPORATION
Application year: 1984
Main classification: G03F7
IPC codes: H01L21, G03F7, G03C1