SEMICONDUCTOR DEVICE

Abstract: The device comprises a resin-encased module (1) con­ taining relatively high-temperature limit semiconductor ele­ ments combined with a resin-encased module (2) containing relatively low-temperature limit associated circuit elements such that as regards operating characteristics, the module (1) in itself (e.g. during testing prior to assembly) is not compromised by the inferior characteristics of module (2). Mechanical interconnections (7,8) between the modules may be arranged to act also as electrical interconnections avoid­ ing the need for external wiring for module interconnection.

Description: "SEMICONDUCTOR DEVICE" This invention relates to a semiconductor device and in particular to semiconductor devices assembled from a plurality of modules such as a power transistor circuit module or thyristor circuit module in combination with a driving circuit module. The trend is for semiconductor devices comprising semiconductor elements and other circuit elements to become increasingly modular. Thus power transistor circuits and thyristor circuits as well as driving and protective circuits, which have heretofore been provided on separate printed circuit boards, are combined in the same package to achieve modularity. However, this has given rise to problems. Taking a power transistor circuit as an example of a high-temperature element, although the power transistor as a semiconductor element is resistant to heat up to a temperature of 1500C, a protective circuit such as a snubber circuit including capacitors, for instance, is a low temperature item, resistant to heat only up to a temperature of approximately 1000C. For this reason, if they are combined in the same package, the guaranteed temperature limit must be at the lower limit and this detracts from the nominal operating characteristics of the semiconductor element. It is an object of the present invention to provide a modular semiconductor device without detracting from the operating characteristics of high-temperature semiconductor elements in the device so as to at least maintain the intrinsic temperature limit characteristics of the semiconductor elements themselves. According to this invention there is provided a semiconductor device comprising at least one module containing semiconductor elements having predetermined operating-temperature limits and combined with at least one module containing an associated circuit including circuit elements having allowable operating-temperature limits lower than those for said semiconductor elements. Preferably means for mechanically interconnecting said modules is also arranged to provide electrical interconnections between the modules. Advantageously it may be arranged that said modules are mechanically interconnected by means of a projecting keying portion of one of the modules engaging a recessed keying portion of another of the modules. Conveniently it may be provided that a screw or similar securing member is arranged to secure the two modules together via aligned bores in the two modules. Embodiments of this invention will now be described, by way of example, with reference to the accompanying drawings in which: Fig. 1 is a perspective exploded view of a semiconductor device in a first embodiment of this invention; Fig. 2 is a perspective view of the assembled device shown in Fig. 1; and Figs. 3 to 5 are respective exploded views of different forms of semiconductor device in second, third and fourth embodiments of this invention. As shown in Figs. 1 and 2, a resin casing (encapsulation) 1 containing a power transistor and a resin casing 2 containing an associated circuit are combined together in a larger module by eng#aging a recessed keying portion 3 in the casing 1 by means of a projecting keying portion 4 of the casing 2. In order to interconnect the associated circuit and the power transistor, metal terminals 5 such as the emitter, base and collector terminals arranged to be exposed on the surface of the resin casing 1, are made to communicate with one another by means of external conductors (not shown). The resin casing 1 contains no capacitor or other component having a relatively low allowable temperature limit so that the module represented by the casing 1 can be tested at relatively high temperatures. Whereas the resin casing 2 contains the required circuit elements having relatively low allowable temperature limits and may be tested only at relatively low temperatures. Since the power transistor and the associated circuit can thus be separately tested and combined together later, this embodiment provides advantages of enhanced yield and device reliability. Moreover, a resin offering excellent heat resistance may be used for only the module comprising the resin casing 1 designed to cope with high temperatures, so that the operating efficiency of the module is enhanced since the power transistor can be made operational at relatively high temperatures. In the embodiment shown in Figs. 1 and 2, the associated circuit module and the power transistor module are interconnected by means of wiring outside the resin casings. In such an arrangement, a natural oscillation phenomenon may occur depending on the length and pattern of wiring. In Fig. 3 there is shown an embodiment in which such wiring can be dispensed with, in that metallined slits 7 are provided in the resin casing 1 and metal projections 8 of the associated circuit module can be fitted into the slits 7. Since the open metal-lined slits 7 and the metal projections 8 are so arranged as to electrically communicate with the components and circuits within the casings, the casings 1 and 2 can be assembled by inserting the projections 8 into the slits 7 from above and securing the modules together (to form a larger module) by means of a screw or other fastening engaging holes 9,10 in the casings 1,2 respectively using a hole 9 in the casing 1 and another 10 in the casing 2. In this way, the power transistor module and the associated circuit module may be interconnected electrically and combined without the necessity for external wiring. Thus a combination of the embodiments shown in Figs. 1 and 2 and Fig. 3 might be made so that the keying portions 3, 4 and the electrical connections 7,8 may both be provided and in fact the connections 7,8 may act as keying portions and the keying portions 3,4 may act as electrical connections like the connections 7,8. In Fig. 4 there is shown another embodiment of the present invention wherein external wiring has been dispensed with. A resin casing 1 containing the high-temperature semiconductor elements forms a stacked arrangement with a resin casing 2 containing an associated low-temperature circuit and the associated circuit and the semiconductor elements are oriented relative to one another for electrical interconnection by means of a pin 11 projecting from the casing 1 into a socket embedded in the casing 2. Main terminals such as 13 of the lower module are fitted from below into main terminals such as 14 projecting upwardly from the surface of the casing 2 so that external connections can be made via the main terminals such as 14. In still another embodiment of the present invention that is shown in Fig. 5, two module casings 1,2 in a stacked arrangement are secured together by means of set screws 17 (only one of which is shown) engaging holes 15 in the resin casing 2 and the screw-threadedly engaging internally screw-threaded bores 16 (only one of which is shown) in the resin casing 1. Electrical interconnection of the modules is simultaneously effected by means of the set screws 17 and external circuit connections can be provided by inserting wiring bus bars 18 between the modules and arranged to make electrical contact with respective ones of the set screws. As described above, circuit elements having relatively high allowable temperature limits and associated circuit elements having relatively low allowable temperatures are contained in individual modules and assembled by means of appropriate mechanical and electrical coupling means. This has the advantage that the various modules can be designed and constructed for their optimum temperature characteristics without being intrinsically compromised by being combined in the same basic module as components having inferior temperature characteristics. The advantage is also obtained that each module can be tested within its own allowable temperature range before being combined with other modules so that improvements can be obtained in yield and product reliability. If the modules are so arranged as to be assembled together and simultaneously electrically connected, trouble over external wiring can be avoided and reliability relative to wire connections will be improved. The problem of natural oscillation due to the wire connections can also be effectively minimised. Thus the embodiments described above provide a semiconductor device comprising at least one module (1) containing semiconductor elements having predetermined operating-temperature limits and combined with at leastone module (2) containing an associated circuit including circuit elements having allowable operating-temperature limits lower than those for said semiconductor elements

Claims: CLAIMS:1. A semiconductor device comprising at least one module containing semiconductor elements having predetermined operating-temperature limits and combined with at least one module containing an associated circuit including circuit elements having allowable operating-temperature limits lower than those for said semiconductor elements. 2. A semiconductor device as claimed in claim 1, wherein means for mechanically interconnecting said modules is also arranged to provide electrical interconnections between the modules. 3. A semiconductor device as claimed in claim 1 or claim 2, wherein said modules are mechanically interconnected by means of a projecting keying portion of one of the modules engaging a recessed keying portion of another of the modules. 4. A semiconductor device as claimed in any one of the preceding claims wherein a screw or similar securing member is arranged to secure the two modules together via aligned bores in the two modules. 5. A semiconductor device as claimed in any one of the preceding claims wherein external connections are provided by means of electrically conductive members clamped between at least two of the modules.

Inventors: HURUHATA, SHOOICHI, MATSUURA, OSAMU, SEKIYA, TSUNETO
Applicants: FUJI ELECTRIC CO., LTD.
Application year: 1984
Main classification: H05K5
IPC codes: H05K5, H05K7