PERMANENT MAGNET TYPE STEPPING MOTOR

Abstract: A permanent magnet type stepping motor wherein magnetic poles of a stator core (1) consisting of a cylindrical yoke (22-1) (22-2), a plurality of magnetic poles (1-2) provided radially around the inside of the cylindrical yoke (22-1) (22-2), and pole teeth (4-1) (4-2) formed on the tips of the magnetic poles (1-2) are divided into two almost equal parts near the tips thereof so as to be isolated axially from each other, each of the pole teeth (4-1) 4-2) of the magnetic poles (1-2) in each group is made to face one of pole teeth (9) of two poles (8) provided around the circumference of a rotor with a gap therebetween.

Description: PERMANENT MAGNET TYPE STEPPING MOTOR This invention relates to a permanent magnettype stepping motor, and in particular to an improvement to a permanent magnet type stepping motor provided with a stator which has coils wound onto a plurality of magnetic poles provided radially around the inner periphery of a cylindrical yoke with pole teeth formed on the tips of the magnetic poles, and a rotor comprising two cylindrical rotor poles with pole teeth provided around their circumferences and a cylindrical permanent magnet sandwiched between the rotor poles, positioned facing the inner periphery of the stator with a gap therebetween, Fig, l(a) is a section. through a conventional stepping motor, and Fig, l(b) is a side view thereof. In the drawings, numeral 1 denotes a stator core provided with a plurality of magnetic poles disposed radially inward around the inner periphery of a cylindrical yoke, 2 denotes a stator coil bobbin provided around the circumference of each magnetic pole, 3 denotes a stator coil wound onto the bobbin 2, 4 denotes pole teeth provided on the tips of the stator core 1, and 9 denotes pole teeth of a rotor, In Figs. l(a) and l(b), there are eight each of the magnetic poles and stator coils 3; the stator coils 3, which are positioned symmetrically around a rotor shaft 7, are connected in series to produce magnetic poles of the same polarity, so that four coil groups are formed as a result. End brackets 5 are held in contact with the front and back of the stator core, the rotor shaft 7 is borne rotatably on bearings 6 provided in the end brackets 5, and the rotor constituted of rotor poles 8 and a permanent magnet 10 is attached to the rotor shaft 7. The arrangement is such that the pole teeth 4 provided on the stator magnet poles and the pole teeth 9 provided on the rotor poles 8 are at the same pitch, and the pole teeth 9 on the forward rotor pole 8 are shifted by 1/2 a pitch from those of the rearward rotor pole 8 with respect to the permanent magnet 10. In the stepping motor shown in Figs. l(a) and l(b), the pole teeth 9 of the rotor are attracted so as to line up with the pole teeth 4 of the magnetic poles on which conducting coils are wound by conducting sequentially the plurality of stator coil groups wound on the stator core, four coil groups in this illustration, and the rotor moves by 1/4 of the pitch of the pole teeth 9 at every change in the coil group conducted. Thus the number of changes in the conduction of the coils in the stepping motor is proportional to the rotational angle of the rotor, therefore a control unit can be simplified, and this motor has been applied extensively of late to various applications needing control units. However, in some kinds of control unit it is necessary to make the complete unit very thin and incorporate several of these units in a constant sized space, therefore the axial dimension of the stepping motor used in this unit must be minimized, so that in the stepping motor shown in Figs, 1(a) and l(b) the axial length L is made small and the diameter large, to solve this problem. In the motor of Figs. l(a) and l(b), the factors governing the length L are the thickness of the stator core 1, the thickness of the stator coil 3 and the bobbins 2 onto which the coils 3 are wound, the thickness of the end brackets 5, and the spaces necessary for insulation between each of the end brackets 5 and the stator coils 3. In this motor, the thickness of the end brackets 5 and the spaces necessary for insulation between the end brackets 5 and the coils 3 are almost constant regardless of the size of the motor, but the thickness of the stator core 1 and that of the stator coils 3 are closely related to the output of the stepping motor. When the ratio of the size to thickness exceeds a certain limit, the output drops suddenly to present a problem. In the constitution of Figs, l(a) and l(b), the factors determining the output of the stepping motor are the quantity of changing magnetic flux acting between the pole teeth 4 of the stator and the pole teeth 9 of the rotor opposite, the number of turns of the stator coils 3, and the current flowing therethrough. The thickness of the stator core 1 is nearly the same as the sum of the thickness a, c of the rotor poles 8 and the thickness b of the permanent magnet 10, i.e., a + b + c, however the only part of the core thickness influencing the output is the part corresponding to the thickness a and c facing the rotor poles 8, the part of the core corresponding to the thickness b of the permanent magnet 10 does not face the rotor pole, and hence does not contribute to the torque generation of the rotor. Thus it only increases the thickness of the core unnecessarily, and consequently the coil space is reduced so that the output can not be increased. An object of this invention is to provide a stepping motor with a small axial length but a large output, thereby solving the above problems prevalent in the prior art. The permanent magnet type stepping mo:tor according to this invention is one provided with a stator which has coils wound onto a plurality of magnetic poles provided radially around a cylindrical yoke with teeth formed on the tips of the magnetic poles, and a rotor comprising two rotor poles with pole teeth provided around their circumferences and a permanent magnet sandwiched between the two rotor poles and positioned facing the stator with a gap therebetween, The improvement to this stepping motor lies in that the magnetic poles of the stator core consisting of the yoke, magnetic poles, and pole teeth are divided almost equally into two parts near their tips so that each part is isolated axially from the other, each of the pole teeth of the magnetic poles in each group being made to face one of the pole teeth of the two poles of the rotor with a gap therebetween. Other objects and features of this invention will be clarified below with reference to the accompanying drawings. Fig. l(a) is a section through a conventional type of stepping motor; Fig. l(b) is a longitudinally sectioned side view thereof; Fig, 2(a) is a side view of the core of the stepping motor according to this invention; Fig, 2(b) is a section thereof; Fig. 3 is an assembly thereof; and Fig. 4 is a section through the stepping motor of this invention, When punching out thin iron plate for the stator core 1 of the stepping motor according to this invention, as shown in Fig, 2(a), the radial length of magnet poles 1-2 thereof is made to be slightly longer than that of the magnetic poles of the core shown in Fig. 1 which is obtained for a conventional motor, i.e., the inner diameter d'l of the pole teeth 4 is made slightly smaller than the inner design diameter d1. Each magnetic pole 1-2 is bent approximately 450 in the axial direction, as shown in Fig. 2(b), at a position at a radius d3 near the tip of the magnetic pole 1-2, the bent tip portion is further bent at a position at a radius d2, less than the radius dg, so that it ends up parallel to the main core, thus the tip of each magnetic pole 1-2 is able to move around a circumference which is shifted a little axially but is still parallel to the core 1, and the inner diameter of the pole teeth 4 is adjusted to coincide with the inner design diameter d1. A plurality of stator cores 1 are formed in this way so that the tips of the magnetic poles thereof are displaced axially but remain parallel, as shown in Fig. 3, and are stacked so that yoke parts 21 thereof and the magnetic poles 1-2 are placed over each other so as to make core stacks 22-1 and 22-2 in which pairs of magnetic poles are built up with their tips aligned in their direction of movement to thickness of a and c, opposite to each other in the direction in which the magnetic pole tips move in parallel, As shown in Fig. 3, the axial thickness of the yoke parts 21 and the axial thickness of the magnetic poles 1-2 are given by the dimensions a + c, the thickness of the pole teeth 4-1, 4-2 is the same as the thickness of the opposite rotor poles 8,and the pole teeth 4-1, 4-2 are positioned so as to be separated by the thickness b of the permanent magnet 10 provided between the rotor poles 8. Fig. 4 is a section through the stepping motor of this invention which uses the stator core of Fig. 3, wherein similar parts to those in Fig. 1 are identified by the same reference characters with any further description thereof omitted. As described above, the axial thickness of the magnetic poles on which the stator coils 3 are wound corresponds to the sum of a and c, shown in Figs. l(a) and l(b), and since there is no part generating torque and corresponding to b, the coil space can be increased. The pole teeth 4-1 and 4-2 of the core stacks 22-1 and 22-2 are positioned opposite to the rotor poles 8 axially and against each other, therefore the adjacent area of the pole teeth of the stator magnetic poles and the pole teeth of the rotor poles is the same as in the conventional example of Figs, 1(a) and l(b), and the quantity by which the magnetic flux changes remains the same, thus increasing the output by the quantity by which the coi#l is increased. The case in which the core stacks 22-1, 22-2 are constituted by piling up thin iron plates has been used in the description above, however, a method in which they are formed solidly by sintering a fine powder of a magnetic material, or a method in which they are molded solidly from a fine powder of a magnetic material with synthetic resin is also conceivable. In one technique of forming a fine powder of magnetic material solidly, the core stacks 22-1, 22-2 can be formed separately and the two pieces combined, or a technique in which the stacks 22-1 and 22-2 are formed together to the shape shown in Fig. 3 can be used. In this case a similar effect can be obtained by forming the portions of the pole teeth 4-1 and 4-2 axially in succession.

Claims: CLAIMS: 1. In a permanent magnet type stepping motor provided with a stator which comprises coils (3) wound onto a plurality of magnetic poles (1-2) provided radially around the inside of a cylindrical yoke (22-1) (22-2) with pole teeth (4-1)(4-2) formed on the tips of the magnetic poles (1-2), and a rotor comprising two rotor poles (8) with pole teeth (9) provided around the circumferences thereof and with a permanent magnet (10) sandwiched between the two rotor poles (8), positioned facing the stator with a gap therebetween, the improvement characterized in that the magnetic poles (1-2) of a stator core (1) consisting of the yoke (22-1) (22-2), magnetic poles (1-2), and pole teeth (4-1)(4-2) are divided into two almost equal parts near the tips thereof so as to be isolated axially from each other, each of the pole teeth (4-1)(4-2) of the magnetic poles (1-2) in each group is made to face one of the pole teeth (9) of the two poles (8) of the rotor with a gap therebetween. 2. The permanent mag#net type stepping motor as defined in claim 1, wherein said stator core (1) is formed by laminating thin iron plates. 3. The permanent magnet type stepping motor as defined in claim 1, wherein said stator core (1) is formed by sintering a magnetic material, 4. The permanent magnet type stepping motor as defined in claim 1, wherein said stator core (1) is formed by shaping solidly a fine powder of a magnetic material with a resin,

Inventors: SAKAMOTO, MASAFUMI
Applicants: JAPAN SERVO CO. LTD.
Application year: 1984
Main classification: H02K37
IPC codes: H02K37