ELECTRODE ASSEMBLY FOR MEASURING THE CONCENTRATION OF AN ELECTRO-CHEMICAL ACTIVE SPECIES

Abstract: Electrode assembly for measuring the concentration of an electro-chemical active species in a fluid, provided with two electrodes (2, 15; 5, 19) in contact with an electrolyte and a barrier (1, 11) between the fluid and the interface between the electrolyte and one (2, 5) of said electrodes, no elec­ trolyte being present between said fluid and said interface, the said electrode (2, 5) being pervious to the species and directly applied to the barrier or forming it.

Description: electrode assembly for measuring the concentration of an electro-chemical active species. The invention relates to an electrode assembly for measuring the concentration of an electro-dhemical active species, such as oxygen, in a fluid having an electrolytic medium; first electrode means hiving a surface in contact with said electrolytic medium; barrier means for separating said electrolytic medium from said fluid; second electrode means having a surface in contact with said electrolytic medium; electrical connections extending from said first and second electrode means for connection to a current measuring means and allowing a current to flow through said first electrode means for electro-chemically absorbing said species at said first electrode means and through said second electrode means without restoring said species in the electrolytic medium. Such electrode assemblies are known frown for instance the United States Patent Specifictio 2,913,386 and the German Offenlegungsschrift 2 006 682. As appears from these publication a connection of electrolytic medium exists between both electrode means at the side of the barrier, which normally is a membrane, which is turned away from the fluid. Generally such electrode assemblies have a number of disadvantages. A first one is, that in the course of time the characteristics of the electrode assembly change. A cause of these changes is the fact that it is difficult to keep the thickness of the electrolyte layer between the first electrode means (normally the cathode) and the membrane constant. A second reason, which is connected herewith in many known electrode assemblies is that the barrier permeable to the electro-chemically active species may be subjected to so called cold flow, which means that it permanently deforms under mechanical tensions and specially elongates. Still a reason for reduced reliability of the measuring results is, that such electrode assemblies have an electrolyte stock, which after some time period is adapted to the concentration of the electro-chemically active species in the fluid. With a very high concentration also the electrolyte willacqkire a considerable concentration of this species. If after this a measuring should be carried out of a fluid having an extraordinary low concentration the species is supplied from the e1ectt.ith a narrow connection of the electrolyte between the first and the second electrode means, the effect of this will be small but tenacious and with a broad connection it will be very disturbing after a change of concentration to be measured and a considerable time will be necessary to obtain equilibrium. A further ground of influencing of the measuring result is obtained by the pressure to which the assembly is exposed. wrath a higher pressure the electrolyte stock is partly expelled from the space between the first electrode means and the barrier by reason of which the space becomes narrower. An assembly of the Clark-type therefor gives, if it is mounted in a duct in which a piston pump works a reading which changes with the pulsing of the pump. A further disturbance of the measuring results is caused by change of the geometrical dimensions of the assembly and specially of the electrolyte connection between the first electrode and the membrane under influence of temperature changes. Because the membrane is stretched on the electrode, it will more or less bulge out as a result of the orientation of the assembly with respect to the vertical, which again implies variation of the geometrical dimensions of the electrolyte mass between both electrodes. A further disadvantage of known assemblies is that with the manufacture often very high accuracy exigencies have to be kept in order to obtain an assembly that complies with reasonable demands. Also in this respect the invention aims to give an improvement and to enable to obtain with considerable smaller accuracy assemblies having. a higher reliability of-. the measuring result. The above aims are obtained according the invention by providing that said first electrode means is permeable for the said species and provided with one or more surfaces which are exposable to said species without interposition of the electrolytic medium. It is remarked that the United States Patent Specification 4,076,596 mentions that in a knon cell the anode may be a mesh or screen in an oxygen detecting cell, so that it is porous to both the electrolyte and the electro-active species. This known cell, however, is of the type in which oxigen is formed again. This type of electrode assembly is basically different from the type to which the invention relates, because in the latter current only flows on base of the electro-chemical action carried out by the oxygen (or other species) fed from the fluid into the electrolyte. Further this United States Patent Specification shows graphs of the oxygen fugacity of two types of cells, in which the small displacement between cathode and membrane in the case of a so called Clark-cell and the anode-membrane displacement in case of the above depicted cell have been omitted. With the invention the most important cause of instability and inaccuracy has been removed, to wit the electrolyte film between the barrier or membrane and the first electrode means. Therewith it has appeared that in practice it is hardly a difficulty to manufacture a metallic electrode having a sufficient perviousness in comparison with the membranes used up till now and having nevertheless sufficient coherence between its particles to completely connect them electrically. When applying the invention it is possible to suppress the permeable membrane used up till now, but in case a barrier means permeable to the species has been mounted the invention preferably provides that the first electrode means is mounted imnediately to the said barrier means. The first electrode means can be obtained with technics known per se for instance vacuum deposition, sputterung or chemical vapor disposition. Though the thickness of the first electrode means is not critical, provided it has sufficient perviousness for the species and mechanical strength, the thickness preferably is between 0,1 and 20/u m, greater thicknesses being often attractive if this electrode means is not mechanically supported. With respect to the metal used for the electrode means no restriction is imposed by the invention. As well usual electrode couples, such as gold and silver with the use of a chloride containing electrolyte which need a bias, as couples such as lead with silver or platinum, which can work without bias, are suitable for use with the invention. Specially if no membrane is used a preferred embodiment of the invention consists in that said first electrode means is applied on a porous carrier body the interstices of which contain the electrolytic medium It will be clear that the invention also in other respects does not impose limitations. So it is not necessary that the electrolytic medium is a liquid and the well known K electrolyte, which at higher temperatures is conductive, can be used. According to a further elaboration of the invention it is provided that the barrier means is a tube of a material that is permeable to the species, a metal coating which also is permeable to the species being applied to a surface of said tube which contacts the electrolytic medium. A still further elaboration provides that the metal coating is applied to the inner wall of said tube, the second electrode means and the electrolytic medium being located inside said tube. If the wall of the tube consists for instance of polytetrafluorothelene the possibility exists to combine a sufficient permeability for oxygen with a sufficient mechanical strength. In this connection it is important that this embodiment of the invention may result in Q very large electrode area and consequently a high sensitivity, but due to the great thickness of the wall also in a greater inertia. The connection of the electrode to the conductors of the measuring apparatus easily can be applied at the side of a seal confining said tube, where the electrolyte is not present. A further advantage of this assembly is, for instance with use of the well known combination of gold and silver electrodes with a chloride containing electrolyte, that waste, if any, that comes from the silver electrode can fall down without giving rise to any material disturbancy because of the large electrode area. According to a further elaboration of the invention it is provided that the metal coating is applied to the outer wall of said tube, a skirt being mounted around said tube which skirt contains the electrolytic medium and the second electrode means. This embodiment has the important advantage, that application of the first thin electrode means can be done on the outer side of a tube, which is simpler. A further advantage of this embodiment is that the fluid can be carried through the tube on which the first electrode means is applied. With the invention the species passes through the first electrode means and will already therewith react. The electrolyte mass has, however, no direct supply of the species and consequently only a very low concentration of it. If namely the species passes through the electrode the-concentration in the electrolyte can only rise very little, firstly because at passing the electrode the reaction will already take place in a considerable degree and secondly because the species reaches the electrolyte at a-location -that is extremely near to the electrode, so that it has a very good chance still to react at said electrode. The invention is suitable for working in the ppb (parts per billion) region, for instance for boiler feeding water and has also many applications in the ppm (parts per million) region, among others for determining the oxygen content in industrial and domestic sewage and in the fermentation industry. A further important advantage of the invention is, that it enables to carry out measurements in gases, such as measuring the oxygen content in breathing apparatus and in combustion gases, also at lower temperatures. The increased temperature insensitivity of the assembly is specially in the fermentation industry of eminent importance. This adds to the fact that with all applications at higher temperatures also "cold flow" of the membrane with the known cells is higher, an effect that with the invention hardly occurs. The invention in the following is further elucidated on hand of the drawing in which: Figure 1 shows a first embodiment of the assembly of the invention, Figure 2 shows a second embodiment. In figure 1 reference 1 indicates a tube of Teflon (polytetrafloroethylene) that z closed at its end. In connection with standardisation in this technical field the tube will have a diameter of preferably 12 mm. within this tube a gold lining 2 has been indicated with an interrupted line, which lining has a thickness of 1/u m. An electrolyte seal 7 confines a quantity of electrolyte 4, which preferably contains chloride. A second electrode 5 of silver merges into the electrolyte. A cap 6 closes the assembly. Above the seal 3 a conductor 7 is connected to the gold lining 2 and another conductor 8 is connected to the silver electrode-5, which also is fed through the seal 3. The conductors are via a bias voltage source 9 connected to a current measuring instrument which of course can be connected in a known way via electronic measuring and control apparatus to visualing devices and/or control systems. In the embodiment of figure 2 reference 11 indicates a tube of Teflon with a center line 12. On this tube a skirt 13 has been sealed which is filled with an electrolyte 14. On the wall of tube 11 a lining is present of metal, such as gold, indicated at 15. This metal lining is connected to a wire 16 of the same metal which is fed through the upper wall 17 of the skirt 13 and inside or outside of this skirt is connected to a conductor 18 of another metal, if desired. A second electrode 19, for instance of silver is connected to a wire 20 of the same metal, which is fed through the upper wall 17 of the skirt 13 and can be connected itself to a wire of another material, if this is desired. By means of cap 21 the skirt 13 can be fixed on tube 11. This embodiment has the advantage that the fluid can be fed through the tube 11 and that waste falling from the silver electrode 19, if any does not touch the gold lining 15. The embodiments shown in the drawing serve only the purpose of elucidation: so it is for instance possible to use other metal combinations for the electrodes. Also it is not necessary that the first electrode is applied to a permeable membrane, but it can be self-supporting or applied to a porous base (a membrane of the type used has intersticial holes through which small molecules can displace themselves, a pore is in principle pervious for gases and liquids). Because of the large electrode areas and the fact that thickness dimensions of the electrolyte spaces do not play any important part the manufacturing tolerances of the assembly according the invention are far broader than with known assemblies which may lead to very considerable cost reductions.

Claims: Claims: 1. An electrode assembly for measuring the concentration of an electro-chemical active species, such as oxygen, in a fluid having an electrolytic medium; first electrode means (2,15) having a surface in contact with said electrolytic medium; barrier means (1,11) for separating said electrolytic medium from said fluid; second electrode means (5,19) having a surface in contact with said electrolytic medium; electrical connections (7,8, 16,20) extending from said first and second electrode means for connection to a current measuring means and allowing a current to flow through said first electrode means for electro-chemically absorbing said species at said first electrode means and through said second electrode means without restoring said species in the electrolytic medium; characterized in that said first electrode means (2,15) is permeable for the said species and provided with one or more surfaces which are exposable to said species without interposition of the electrolytic medium. 2. Electrode assembly according to claim 1, in which a barrier means (1,11) is present between the said first electrode means (2, 15) and the fluid, which barrier means is permeable to the said species, characterized in that the first electrode means is mounted immediately to the said barrier means. 3. Electrode assembly according to claim 1 or 2, characterized in that the said first electrode means (2,15) contains a metal layer applied by vacuum deposition, sputtering or chemical vapor deposition. 4. Electrode assembly according to any of the preceding claims, characterized in that the first electrode means consists of a layer of noble metal of a sufficiently small thickness to be permeable to said species. 5. Electrode assembly according to claim 4, characterized in that said thinkness is between 0,1 and 20/u. 6. Electrode assembly accord inn to claim 4 or 5, characterized in that the metal is gold. 7. Electrode assembly according to any of the preceding claims, characterized in that said first electrode means (2,15) is applied on a porous carrier body the interstices of which contain the electrolytic medium. 8. Electrode assembly according to any of the preceding claims, characterized in that the barrier means is a tube (1,11) of a material that is permeable to the species, a metal coating (2,15) which also is permeable to the species being applied to a surface of said tube which contacts the electrolytic medium. 9. Electrode assembly according to claim 8, characterized in that the metal coating (2) is applied to the inner wall of said tube (1), the second electrode means (5) and the electrolytic medium being located inside said tube. 10. Electrode assembly according to claim 9, characterized in that a seal (3) confines said electrolytic medium and in that said metal coating (2) extends until beyond said seal where it is connected to the related electrical connection (7). 11. Electrode assembly according to claim 8, characterized in that the metal coating (15) is applied to the outer wall of said tube (11), a skirt (13) being mounted around said tube which skirt contains the electrolytic medium and the second electrode means (19).

Inventors: KALIS, GERBEN ADRIANUS JORINUS, IR., REJDA, THEOFIL WENZEL, DR., VAN MOURIK, CORNELIS, IR.
Applicants: YOKOGAWA ELECTROFACT B.V.
Application year: 1984
Main classification: G01N27
IPC codes: G01N27