Adsorbent and process for preparing the same

Abstract: Adsorbent for removing low and/or very low density lipoprotein from body fluid such as blood or plasma composed of water-insoluble porous hard gel with an exclusion limit of 10⁶ to 10⁹ daltons on which a polyanion compound and/or a sulfated compound is immobilized. The adsorbent is suitable for selective removal of VLDL and/or LDL, from blood or plasma in extracorporeal circulation treatment.

Description: The present invention relates to a novel adsorbent and a process for preparing the same, more particularly, to an adsorbent for removing low and/or very low density lipoprotein from blood or plasma in extracorporeal circulation treatment. The present application is a divisional application from - EP-A-0225867 which again is a divisional from EP-A-0110409 - covering an adsorbent for removing a substance to be removed from body fluid in extracorporeal circulation treatment and a process for preparing the same. There has been required a means for selectively removing harmful substances which appear in body fluid and closely relate to a cause or a progress of a disease. For example, it is known that plasma lipoprotein, especially very low density lipoprotein (hereinafter referred to as "VLDL") and/or low density lipoprotein (hereinafter referred to as "LDL") contain a large amount of cholesterol and cause arteriosclerosis. In hyperlipemia such as familial hyperlipemia or familial hypercholesterolemia, VLDL and/or LDL show several times higher values than those in normal condition, and often cause arteriosclerosis such as coronary arteriosclerosis. Although various types of treatments such as regimen and medications have been adopted, they have limitations in effect and a fear of unfavorable side effects. Particularly in familial hypercholesterolemia, a plasma exchange therapy which is composed of plasma removal and compensatory supplement of exogeneous human plasma protein solutions is probably the only treatment method being effective nowadays. The plasma exchange therapy, however, has various defects such as (1) a need for using expensive fresh plasma or plasma fractions, (2) a fear of infection by hepatitis viruses and the like, and (3) loss of all plasma components containing not only harmful components but also useful ones, i.e. in case of lipoprotein, not only VLDL and/or LDL but also high density lipoprotein (hereinafter referred to as "HDL") are lost. For the purpose of solving the above defects, a selective removal of harmful components by a membrane and the like has been adopted. These methods, however, are insufficient in selectivity and cause a large loss of useful components from body fluid. There has been also tried a selective removal of harmful components by means of adsorption. For example, a synthetic adsorbent such as active carbon or Amberlite XAD (a registered trademark, commercially available from Rohm & Hass Co.) has been utilized for liver disease. Such an adsorbent however, has many defects such as poor selectivity and disability for removing high molecular compounds. Furthermore, for the purpose of increasing selectivity, there has been adopted an adsorbent based on the principle of affinity chromatography composed of a carrier on which a material having an affinity for a substance to be specifically removed (such material is hereinafter referred to as "ligand") is immobilized. In that case, however, it is difficult to obtain a sufficient flow rate for an extracorporeal treatment because a carrier is a soft gel such as agarose. Accordingly, a particular modification in column shape is required in order to obtain a large flow rate and the risk of an occasional clogging still remains. Therefore, a stable extracorporeal circulation cannot be achieved by the above method. An adsorbent of the present invention is used for selectively removing VLDL and/or LDL from blood or plasma. It is an object of the present invention to provide an adsorbent for selectively removing VLDL, LDL, blood or plasma in extracorporeal circulation treatment. A further object of the present invention is to provide a process for preparing the adsorbent. These and other objects of the present invention will become apparent from the description hereinafter. In accordance with the present invention, there is provided an adsorbent in accordance with claim 1. Figs. 1 and 2 are graphs, respectively, showing relations between flow rate and pressure-drop obtained in Reference Examples 1 and 2, and Fig. 3 is a chart of polyacrylamide disc gel electrophoresis obtained in Reference Example 39. Carriers used in the present invention have the following properties: (1) relatively high mechanical strength, (2) low pressure-drop and no column clogging in case of passing blood or plasma through a column packed with a carrier, (3) a large number of micro pores into which a substance to be removed permeates substantially, and (4) less change caused by a sterilizing procedure such as steam sterilization by autoclaving. Therefore, the carrier used in the present invention is a water-insoluble porous cross-linked polyacrylate hard gel. The porous hard gel used in the present invention is less swelled with a solvent and less deformed by pressure than a soft gel such as dextran, agarose or acrylamide. The term "hard gel" and "soft gel" in the present invention is explained as follows: A hard gel is distinguished from a soft gel by the following method described in Reference Examples 1 and 2. That is, when a relation between flow rate and pressure-drop is determined by passing water through a column uniformly, packed with a gel, a hard gel shows a linear relationship while a soft gel shows a non-linear relationship. In case of a soft gel, a gel is deformed and consolidated over a certain pressure so that a flow rate does not increase further. In the present invention, a gel having the above linear relationship at least by 0.3 kg/cm 2 is referred to as "hard gel". A pore size of the porous hard gel is selected depending on molecular weight, shape, or size of a substance to be removed, and the most suitable pore size may be selected in each case. For measuring the pore size, there are various kinds of methods such as mercury porosimetry and observation by an electron microscope as a direct measuring method. With respect to water-containing particles, however, the above methods sometimes cannot be applied. In such a case, an exclusion limit may be adopted as a measure of pore size. The term "exclusion limit" in the present invention means the minimum molecular weight of a molecular which cannot permeate into a pore in a gel permeation chromatography (cf. Hiroyuki Hatano and Toshihiko Hanai: Zikken Kosoku Ekitai Chromatography (Experimental HighPressure Liquid Chromatography), published by Kabushiki Kaisha Kagaku Dojin). Phenomenally, a molecule having a molecular weight of more than exclusion limit is eluted near the void volume. Therefore, an exclusion limit can be determined by studying the relations between molecular weights and elution volumes using substances of various molecular weights in a gel permeation chromatography. An exclusion limit varies with a kind of substances to be excluded. In the present invention, an exclusion limit of the porous hard gel is measured by using globular proteins and/or viruses, and the preferable exclusion limit is 5 x 10 3 to 1 x 10 9 . When the exclusion limit is more than 1 x 10 9 , the adsorbing amount of a substance to be removed decreases with a decrease of amount of immobilized ligand, and further a mechanical strength of gel is reduced. VLDL and/or LDL are giant molecules having a molecular weight of more than 1 x 10 6 . The exclusion limit for removal of VLDL and/or LDL is 1 x 10 6 to 1 x 10 9 , more preferably 1 x 10 6 to 1 x 10 8 . With respect to a porous structure of the porous hard gel used in the present invention, a structure uniformly having pores at any part of the gel (hereinafter referred to as "uniform structure") is more preferable than a structure having pores only on the surface of the gel. It is preferred that a porosity of the gel is not less than 20 %. A shape of the carrier is selected depending on a kind of a substance to be removed. The carrier may be selected from suitable shapes such as particle, fiber, sheet and hollow fiber. In case of using a carrier in the shape of particle, although a particle having a smaller size generally shows an excellent adsorbing capacity, the pressure-drop increases with an extremely small size. Therefore, a particle having a size of 1 µm to 5000 µm is preferred. Furthermore, it is preferred that a carrier has functional groups to be utilized for the immobilization of ligand or groups to be easily activated. Examples of the group are, for instance, amino, carboxyl, hydroxyl, thiol, acid anhydride, succinylimide, chlorine, aldehyde, amido, epoxy group, and the like. The water-insoluble porous polymer hard gel used in the present invention is, cross-linked polyacrylate. The ligand having a specific affinity is a polyanion compound for removal of a lipoprotein such as VLDL or LDL. The substances to be removed are VLDL and/or LDL containing a large amount of cholesterol and causing arteriosclerosis. Examples of the polyanion compounds are, for instance, sulfated polysaccharides such as heparin, chondroitin sulfate, chondroitin polysulfate, heparan sulfate, keratan sulfate, heparin sulfate, xylan sulfate, caronin sulfate, cellulose sulfate, chitin sulfate, chitosan sulfate, pectin sulfate, inulin sulfate, arginine sulfate, glycogen sulfate, polylactose sulfate, carrageenan sulfate, starch sulfate, polyglucose sulfate, laminarin sulfate, galactan sulfate, levan sulfate and mepesulfate, phosphorus wolframic acid, polysulfated anethole, polyvinyl alcohol sulfate, polyphosphoric acid, and/or the salts thereof, and the like. Preferable examples of the above polyanion compounds are, for instance, heparin, chondroitin polysulfate, and/or the salts thereof. Examples of the salt of the above polyanion compound are, for instance, a water-soluble salt such as sodium salt or potassium salt, and the like. For coupling a ligand with a carrier covalent coupling methods are employed. In order to use the adsorbent of the present invention in extracorporeal circulation treatment, it is important that the ligand is not released. If necessary, a spacer may be introduced between ligand and carrier. It is preferred that a gel is activated by a reagent such as a cyanogen halide, epichlorohydrin, a polyoxirane compound such as bisepoxide or triazine halide, and then reacted with a ligand to give the desired adsorbent. In that case, it is preferred that a gel having a group to be activated such as hydroxyl group is employed as a carrier. In the above reagents, epichlorohydrin or a polyoxirane compound such as bisepoxide is more preferred, because a ligand is strongly immobilized on a carrier activated by using such a reagent and a release of a ligand is reduced. The amount of immobilized ligand varies depending on properties of the ligand used such as shape and activity. For sufficient removal of VLDL and/or LDL by using a polyanion compound, for instance, it is preferred that the polyanion compound is immobilized in an amount of not less than 0.02 mg/ml of an apparent column volume occupied by an adsorbent (hereinafter referred to as "bed volume"), economically 100 mg or less. The preferable range is 0.5 to 20 mg/ml of bed volume. After the coupling reaction, the unreacted polyanion compound may be recovered for reuse by purification, etc. It is preferred that the remaining unreacted active groups are blocked by ethanolamine, and the like. The adsorbent of the present invention may be employed for extracorporeal circulation treatment performed by incorporating a column into extracorporeal circulation circuit and passing body fluid such as blood or plasma through the column, the column being packed with the adsorbent of the present invention. The use of the adsorbent is not necessarily limited to the above example. The adsorbent of the present invention can be subjected to steam sterilization by autoclaving so long as the ligand is not largely degenerated, and this sterilization procedure does not affect on micro pore structure, particle shape and gel volume of the adsorbent. The present invention is more specifically described and explained by means of the following Reference Examples and Examples, and it is to be understood that the present invention is not limited to the Reference Examples and Examples. Reference Example 1 Biogel A5m (a commercially available agarose gel made by Biorad Co., particle size: 50 to 100 mesh) as a soft gel and Toyopearl HW65 (a commercially available cross-linked polyacrylate gel made by Toyo Soda Manufacturing Co., Ltd., particle size: 50 to 100 µm) and Cellulofine GC-700 (a commercially available porous cellulose gel made by Chisso Corporation, particle size: 45 to 105 µm) as a hard gel were uniformly packed, respectively, in a glass column (inner diameter: 9 mm, height: 150 mm) having filters (pore size: 15 µm) at both top and bottom of the column. Water was passed through the thus obtained column, and a relation between flow rate and pressure-drop was determined. The results are shown in Fig. 1. As shwon in Fig. 1, flow rate increased approximately in proportion to increase of pressure-drop in the porous polymer hard gels. On the other hand, the agarose gel was consolidated. As a result, increasing pressure did not make flow rate increase. Reference Example 2 The procedures of Reference Example 1 were repeated except that FPG 2000 (a commercially available porous glass made by Wako Pure Chemical Industry Ltd., particle size: 80 to 120 mesh) instead of porous polymer hard gels was employed as a porous inorganic hard gel. The results are shown in Fig. 2. As shown in Fig. 2, flow rate increased approximately in proportion to increase of pressure-drop in the porous glass, while not in the agarose gel. Reference Example 3 Toyopearl HW55 (a commercially available cross-linked polyacrylate gel made by Toyo Soda Manufacturing Co., Ltd., exclusion limit: 7 x 105, particle size: 50 to 100 µm) having a uniform structure was employed as a carrier. To 10 ml of the gel were added 6 ml of saturated NaOH aqueous solution and 15 ml of epichlorohydrin, and the reaction mixture was subjected to reaction with stirring at 50°C for 2 hours. The gel was washed successively with alcohol and water to introduce epoxy groups into the gel. To the resulting epoxy-activated gel was added 20 ml of concentrated aqueous ammonia, and the reaction mixture was stirred at 50°C for 2 hours to introduce amino groups into the gel. Three ml portion of the thus obtained activated-gel containing amino groups was added to 10 ml of aqueous solution (pH 4.5) containing 200 mg of heparin. To the resulting reaction mixture was added 200 mg of 1-ethyl-3-(dimethylaminopropyl)-carbodiimide while maintaining the reaction mixture at pH 4.5, and then the reaction mixture was shaken at 4°C for 24 hours. After completion of the reaction, the resulting reaction mixture was washed successively with 2 M NaCl aqueous solution, 0.5 M NaCl aqueous solution and water to give the desired gel on which heparin was immobilized (hereinafter referred to as "heparin-gel"). The amount of immobilized heparin was 2.2 mg/ml of bed volume. Examples 1 to 3 The procedures of Reference Example 3 were repeated except that Toyopearl HW60 (exclusion limit: 1 x 10 6 , particle size: 50 to 100 µm), Toyopearl HW 65 (exclusion limit: 5 x 10 6 , particle size: 50 to 100 µm) and Toyopearl HW75 (exclusion limit: 5 x 10 7 , particle size: 50 to 100 µm) instead of Toyopearl HW55 were employed, respectively, to give each heparin-gel. Toyopearl HW60, Toyopearl HW65 and Toyopearl HW75 are all commercially available cross-linked polyacrylate gels having a uniform structure made by Toyo Soda Manufacturing Co., Ltd. The amounts of immobilized heparin were, respectively, 1.8 mg, 1.4 mg and 0.8 mg/ml of bed volume. Reference Example 4 Cellulofine GC 700 (a commercially available porous cellulose gel made by Chisso Corporation, exclusion limit: 4 x 10 5 , particle size: 45 to 105 µm) having a uniform structure was employed as a carrier. The gel was filtered with suction, and 4 g of 20 % NaOH and 12 g of heptane were added to 10 g of the suction-filtered gel. One drop of Tween 20 (nonionic surfactant) was further added to the reaction mixture which was stirred for dispersing the gel. After stirring at 40°C for 2 hours, 5 g of epichlorohydrin was added to the reaction mixture which was further stirred at 40°C for 2 hours. After the reaction mixture was allowed to stand, the resulting supernatant was discarded, and the gel was washed with water to introduce epoxy groups into the gel. To the resulting epoxy-activated gel was added 15 ml of concentrated aqueous ammonia, and the reaction mixture was stirred at 40°C for 1.5 hours, filtered with suction and washed with water to introduce amino groups into the gel. Three ml portion of the thus obtained activated gel containing amino groups was added to 10 ml of aqueous solution (pH 4.5) containing 200 mg of heparin. To the resulting reaction mixture was added 200 mg of 1-ethyl-3-(dimethylaminopropyl)-carbodiimide while maintaining the reaction mixture at pH 4.5, and then the reaction mixture was shaken at 4°C for 24 hours. After completion of the reaction, the resulting reaction mixture was washed successively with 2 M NaCl aqueous solution, 0.5 M NaCl aqueous solution and water to give the desired heparin-Cellulofine A-3. The amount of immobilized heparin was 2.5 mg/ml of bed volume. Reference Examples 5 to 6 The procedures of Reference Example 4 were repeated except that Cellulofine A-2 (exclusion limit: 7 x 10 5 , particle size: 45 to 105 µm) and Cellulofine A-3 (exclusion limit: 5 x 10 7 , particle size: 45 to 105 µm) instead of Cellulofine GC 700 were employed, respectively, to give each heparin-gel. Both Cellulofine A-2 and Cellulofine A-3 are commercially available porous cellulose gels having a uniform structure made by Chisso Corporation. The amounts of immobilized heparin were, respectively, 2.2 mg and 1.8 mg/ml of bed volume. Reference Example 7 The procedures of Reference Example 4 were repeated except that Cellulofine A-3 having a particle size of 150 to 200 µm instead of 45 to 105 µm was employed. The amount of immobilized heparin was 1.5 mg/ml of bed volume. Example 4 The procedures of Reference Example 3 were repeated except that Toyopearl HW65 instead of Toyopearl HW55 and chondroitin polysulfate instead of heparin were employed, to give the desired chondroitin polysulfate-Toyopearl HW65. The amount of immobilized chondroitin polysulfate was 1.2 mg/ml of bed volume. Reference Example 8 To 4 ml of Cellulofine A-3 was added water to make the volume up to 10 ml, and then 0.5 mole of NaIO 4 was added. After stirring at a room temperature for one hour, the reaction mixture was washed with water by filtration to introduce aldehyde groups into the gel. The thus obtained gel was suspended in 10 ml of phosphate buffer of pH 8 and stirred at a room temperature for 20 hours after addition of 50 mg of ethylenediamine. The gel was filtered off and then suspended in 10 ml of 1 % NaBH 4 solution. After reducing reaction for 15 minutes, the reaction mixture was filtered and washed with water to introduce amino groups into the gel. In 10 ml of 0.25 M NaIO 4 solution was dissolved 300 mg of sodium salt of dextran sulfate. After stirring at a room temperature for 4 hours, 200 mg of ethylene glycol was added to the resulting solution and stirred for one hour. The resulting solution was adjusted to pH 8, and then the above gel containing amino groups was suspended in the solution and stirred for 24 hours. After completion of the reaction, the gel was filtered, washed with water, and then suspended in 10 ml of 1 % NaBH 4 solution. The resulting suspension was subjected to reducing reaction for 15 minutes and washed with water by filtration to give the desired sodium salt of dextran sulfate-Cellulofine A-3. The amount of immobilized sodium salt of dextran sulfate was 0.5 mg/ml of bed volume. Reference Example 9 Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. Two ml of the thus obtained epoxy-activated gel was added to 2 ml of aqueous solution containing 0.5 g of sodium salt of dextran sulfate (intrinsic viscosity 0.055 dl/g, average polymerization degree: 40, sulfur content: 19 % by weight), and the reaction mixture was adjusted to pH 12. The concentration of sodium salt of dextran sulfate was about 10 % by weight. The resulting reaction mixture was filtered and washed successively with 2 M NaCl aqueous solution, 0.5 M NaCl aqueous solution and water to give the desired sodium salt of dextran sulfate-Cellulofine A-3. The remaining unreacted epoxy groups were blocked with monoethanolamine. The amount of immobilized sodium salt of dextran sulfate was 1.5 mg/ml of bed volume. Reference Example 10 To 5 g of suction-filtered Cellulofine A-3 were added 2.5 ml of 1,4-butanediol diglycidyl ether and 7.5 ml of 0.1 N NaOH aqueous solution, and the reaction mixture was stirred at a room temperature for 18 hours to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with sodium salt of dextran sulfate in the same manner as in Reference Example 9 to give the desired sodium salt of dextran sulfate-Cellulofine A-3. The amount of immobilized sodium salt of dextran sulfate was 1.8 mg/ml of bed volume. Reference Example 11 The procedures of Reference Example 9 were repeated except that Cellulofine A-6 (a commercially available porous cellulose gel made by Chisso Corporation, exclusion limit: 1 x 10 8 , particle size: 45 to 105 µm) having a uniform structure instead of Cellulofine A-3 was employed to give the desired sodium salt of dextran sulfate-Cellulofine A-6. The amount of immobilized sodium salt of dextran sulfate was 1.2 mg/ml of bed volume. Reference Example 12 Toyopearl HW65 was treated in the same manner as in Reference Example 3 to introduce epoxy groups into the gel. Two ml of the thus obtained epoxy-activated gel was treated in the same manner as in Reference Example 4 to give the desired sodium salt of dextran sulfate-Toyopearl HW65. The amount of immobilized sodium salt of dextran sulfate was 0.4 mg/ml of bed volume. Reference Example 13 Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. To 10 ml of the thus obtained epoxy-activated gel was added 50 mg of protein A. The reaction mixture was adjusted to pH 9.5 and subjected to reaction at a room temperature for 24 hours. The resulting reaction mixture was washed successively with 2 M NaCl aqueous solution, 0.5 M NaCl aqueous solution and water. The remaining unreacted epoxy groups were blocked by reacting with ethanolamine for 16 hours. The reaction mixture was then washed with water to give the desired protein A-Cellulofine A-3. Reference Example 14 The procedures of Reference Example 13 were repeated except that Cellulofine A-7 (a commercially available porous cellulose gel made by Chisso Corporation, exclusion limit: 5 x 10 6 , particle size: 45 to 105 µm) having a uniform structure instead of Cellulofine A-3 was employed and the coupling reaction was carried out at pH 8.5, to give the desired protein A-Cellulofine A-7. Reference Example 15 Toyopearl HW65 was treated in the same manner as in Reference Example 3 to introduce epoxy groups into the gel. The thus obtained activated gel was reacted with protein A in the same manner as in Reference Example 13 to give the desired protein A-Toyopearl HW65. Reference Example 16 Twenty ml of Cellulofine A-3 was dispersed in water to which 6 g of cyanogen bromide was slowly added while maintaining the reaction mixture at pH 11 to 12. After stirring for 10 minutes, the gel was filtered off and washed with cold water and 0.1 M NaHCO 3 aqueous solution to give an activated gel. The thus obtained activated gel was added to 20 ml of 0.1 M NaHCO 3 aqueous solution containing 1.5 g of polymyxin B sulfate and shaken at 4°C for 24 hours. The remaining unreacted active groups were blocked with monoethanolamine solution, and then the desired polymyxin B-Cellulofine A-3 was obtained. Reference Example 17 Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with polymyxin B sulfate in the same manner as in Reference Example 16 to give the desired polymyxin B-Cellulofine A3. Reference Example 18 Cellulofine A-2 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. To 1 ml of the thus obtained epoxy-activated gel was added 10 mg of IgG, and the reaction mixture was adjusted to pH 9 and subjected to reaction at a room temperature for 24 hours. The gel was filtered off and washed successively with 2 M NaCl aqueous solution, 0.5 M NaCl aqueous solution and water. After the remaining unreacted epoxy groups were blocked with monoethanolamine solution, the desired IgG-Cellulofine A-3 was obtained. Reference Example 19 Cellulofine A3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. One ml of the thus obtained epoxy-activated gel was reacted with 10 mg of heat-denatured IgG in the same manner as in Reference Example 18 at pH 8.5 to give the desired heat-denatured IgG-Cellulofine A-3. Reference Example 20 Cellulofine A-7 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. One ml of the thus obtained epoxy-activated gel was reacted with 100 mg of hemoglobin in the same manner as in Reference Example 18 at pH 8.5 to give the desired hemoglobin-Cellulofine A-7. Reference Example 21 Toyopearl HW55 was treated in the same manner as in Reference Example 3 to introduce epoxy groups and amino groups into the gel. The thus obtained activated gel was reacted with hemoglobin in the same manner as in Reference Example 20 to give the desired hemoglobin-Toyopearl HW55. Reference Example 22 Cellulofine A-7 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with DNA in the same manner as in Reference Example 18 to give the desired DNA-Cellulofine A-7. Reference Example 23 Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with anti-DNA rabbit antibody in the same manner as in Reference Example 18 at pH 8.5 to give the desired anti-DNA rabbit antibody-Cellulofine A-3. Reference Example 24 Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with an acetylcholine receptor fraction in the same manner as in Reference Example 18 to give the desired acetylcholine receptor fraction-Cellulofine A-3. Reference Example 25 FPG 2000 (exclusion limit: 1 x 10 9 , particle size: 80 to 120 mesh, average pore size: 1950 Å) was heated in diluted nitric acid for 3 hours. After washing and drying, the gel was heated at 500°C for 3 hours and then refluxed in 10 % γ-aminopropyltriethoxysilane solution in toluene for 3 hours. After washing with methanol, a γ-aminopropyl-activated glass was obtained. Two g of the thus obtained activated glass was added to 10 ml of aqueous solution (pH 4.5) containing 200 mg of heparin. The reaction mixture was treated in the same manner as in Reference Example 3 to give the desired heparin-FPG 2000. The amount of immobilized heparin was 1.2 mg/ml of bed volume. Reference Examples 26 to 28 The procedures of Reference Example 25 were repeated except that FPG 700 (a commercially available porous glass made by Wako Pure Chemical Industry Ltd., exclusion limit: 5 x 10 7 , particle size: 80 to 120 mesh, average pore size: 70 Å), FPG 1000 (a commercially available porous glass made by Wako Pure Chemical Industry Ltd., exclusion limit: 1 x 10 8 , particle size: 80 to 120 mesh, average pore size: 1091 Å) and Lichrospher Si4000 (a commercially available porous silica gel made by Merck & Co. Inc., exclusion limit: 1 x 10 9 , average particle size: 10 µm, average pore size: 4000 Å) instead of FPG 2000 were employed. The amounts of immobilized heparin were, respectively, 3.2 mg, 2.2 mg and 0.5 mg/ml of bed volume. Reference Example 29 The procedures of Reference Example 25 were repeated except that chondroitin polysulfate instead of heparin was employed to give the desired chondroitin polysulfate-FPG 2000. The amount of immobilized chondroitin polysulfate was 1.0 mg/ml of bed volume. Reference Example 30 FPG 2000 was treated in the same manner as in Reference Example 25 to introduce γ-aminopropyl groups into the gel. The thus obtained activated gel was reacted with sodium salt of dextran sulfate in the same manner as in Reference Example 8 to give the desired sodium salt of dextran sulfate-FPG 2000. The amount of immobilized sodium salt of dextran sulfate was 0.5 mg/ml of bed volume. Reference Example 31 FPG 2000 was refluxed in 10 % solution of γ-glycidoxypropyltrimethoxysilane for 3 hours and then washed with methanol. The thus obtained activated gel was reacted with sodium salt of dextran sulfate in the same manner as in Reference example 9 except that the reaction was carried out at pH 8.5 to 9 and at 45°C to give the desired sodium salt of dextran sulfate-FPG 2000. Reference Example 32 FPG 1000 was activated in the same manner as in Reference Example 25. The thus obtained activated gel was reacted with protein A in the same manner as in Reference Example 13 to give the desired protein A-FPG 1000. Reference Example 33 FPG 2000 was activated in the same manner as in Reference Example 31. The thus obtained activated gel was reacted with polymyxin B sulfate in the same manner as in Reference Example 16 to give the desired polymyxin B-FPG 2000. Reference Example 34 FPG 1000 was activated in the same manner as in Reference Example 25. The thus obtained activated gel was reacted with heat-denatured IgG in the same manner as in Reference Example 18 to give the desired heat-denatured IgG-FPG 1000. Reference Example 35 FPG 700 was activated in the same manner as in Reference Example 31. The thus obtained activated gel was reacted with DNA in the same manner as in Reference Example 18 to give the desired DNA-FPG 700. Test Example 1 Each adsorbent as obtained above was uniformly packed in a column (internal volume: about 3 ml, inner diameter: 9 mm, height: 47 mm) and 18 ml of plasma containing 200 U of heparin was passed through the column at a flow rate of 0.3 ml/minute with varying the plasma origins depending on the kind of the desired substance to be removed. That is, human plasma derived from familial hypercholesterolemia, normal human plasma, normal human plasma containing about 100 µg/ml of a commercially available endotoxin, human plasma derived from rheumatism, human plasma derived from systemic lupus erythematosus and human plasma derived from myasthenia gravis were used, respectively, for the tests of removing VLDL and/or LDL; IgG, C lq or haptoglobin; endotoxin; rheumatoid factor; anti-DNA antibody or DNA; and anti-acetylcholine receptor antibody. The pressure-drop in the column was 15 mmHg or less throughout the test period and no crogging was observed. In each adsorbent, a substance to be removed in plasma which was passed through the column was determined to obtain a removal efficiency. The results are summarized in Table 1. With respect to the coupling method in Table 1, Epichlorohydrin method, Epichlorohydrin-ammonia method, NaIO 4 -Diamine, Bisepoxide method, CNBr method, Aminosilane method and Epoxysilane method are conducted, respectively, in the same manners as in Reference Examples 3 and 4, 8, 10, 16, 26 and 32. Reference Example 36 [Effects of intrinsic viscosity and sulfur content of dextran sulfate and/or the salt thereof] Cellulofine A-3 was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The thus obtained epoxy-activated gel was reacted with each sodium salt of dextran sulfate having the intrinsic viscosity and sulfur content shown in the following Table 2 (Run Nos. (1) to (7)) in the same manner as in Reference Example 9. One ml portion of the resulting each adsorbent was packed in a column, and then 6 ml of human plasma containing 300 mg/dl of total cholesterol derived from a familial hypercholesterolemia patient was passed through the column at a flow rate of 0.3 ml/minute. The removal efficiency for LDL was determined from the amount of adsorbed LDL measured by using the total amount of cholesterol as an indication. That is, the amount of cholesterol in the human plasma used was mostly derived from LDL. The results are shown in Table 2. Run No. Intrinsic viscosity (dl/g) Sulfur content (% by weight) Concentration of sodium salt of dextran sulfate in the reaction system (% by weight) Amount of immobilized sodium salt of dextran sulfate (mg/ml of bed volume) Removal efficiency (%) (1) 0.20 17.7 about 10 4.2 18 (2) 0.124 5.7 " 2.5 17 (3) 0.027 17.7 " 2 62 (4) 0.055 19.0 " 1.5 50 (5) 0.083 19.2 " 4.0 44 (6) 0.118 17.7 " 4.3 39 (7) 0.055 19.0 2.5 0.15 32 Reference Example 37 [Effect of amount of epoxy group introduced] Toyopearl 65 was treated in the same manner as in Reference Example 3 to introduce epoxy groups into the gel and CSKA-3 (a cmmercially available porous cellulose gel made by Chisso Corporation, exclusion limit 5 x 10 7 , particle size: 45 to 105 µm) having a uniform structure was treated in the same manner as in Reference Example 4 to introduce epoxy groups into the gel. The amounts of epoxy groups introduced were, respectively, 250 µmoles and 30 µmoles/ml of bed volume. Each gel was reacted with sodium salt of dextran sulfate (intrinsic viscosity: 0.027 dl/g, sulfur content: 17.7 % by weight) in the same manner as in Reference Example 9 except that the concentration of sodium salt of dextran sulfate based on the weight of the whole reaction system excludig the dry weight of the gel was charged. The thus obtained adsorbent was subjected to the determination of removal efficiency for LDL in the same manner as in Reference Example 36. The results are summarized in Table 3. Carrier Amount of epoxy group introduced (µmole/ml of bed volum) Amount of immobilized sodium salt of dextran sulfate Concentration of sodium salt of dextran sulfate (% by weight) Removal efficiency (%) mg/ml of bed volume µg/µmole of epoxy group Toyopearl HW65 250 0.4 1.6 13 40 CSKA-3 30 0.15 5 2.5 36 " 30 2.3 76 13 63 Reference Example 38 One ml portion of the adsorbent obtained in Reference Example 36 of Run No. (3) was uniformly packed in a column having an internal volume of 1 ml, and 6 ml of normal human plasma containing LDL and HDL cholesterol in the ratio of approximately 1 : 1 was passed through the column. LDL in the plasma passed through the column was greatly reduced, while HDL was scarcely reduced. Reference Example 39 One ml portion of the adsorbent obtained in Reference Example 36 of Run No. (3) was uniformly packed in a column having an internal volume of 1 ml, and 6 ml of normal rabbit plasma containing lipoproteins of VLDL, LDL and HDL was passed through the column. The plasma obtained before and after the column treatment were, respectively, examined by polyacrylamide disc gel electrophoresis. The results are shown in Fig. 3. In Fig. 3, curves A and B show, respectively, the results obtained before and after the column treatment. The axis of ordinates indicates the absorbance at 570 nm and the axis of abscissas indicates the migration positions at which bands of VLDL, LDL and HDL were, respectively appeared. As shown in Fig. 3, VLDL and LDL were significantly adsorbed, while HDL was not. Reference Example 40 The adsorbents obtained in Reference Examples 3, 4, 5 and 6 as well as 9 to 12 and Examples 1 to 3 were sterilized in an autoclave at 120°C for 15 minutes. Each resulting sterilized adsorbent was subjected to the determination of removal efficiency for LDL in the same manner as in Test Example 1. As a result, the removal efficiencies were not inferior to those obtained without sterilizing by autoclaving. In addition, pressure-drop was not changed.

Claims: An adsorbent for selectively removing low density lipoprotein (LDL) and/or very low density lipoprotein (VLDL) from blood or plasma in an extracorporeal circulation treatment, which comprises a water-insoluble porous cross-linked polyacrylate hard gel with an exclusion limit of 10 6 to 10 9 daltons, on which as a ligand a polyanion compound having an affinity for LDL and/or VLDL except a dextran sulfate, a salt thereof or a mixture of the dextran sulfate and the salts thereof having a sulfur content of not less than 15% by weight, is immobilised by a covalent linkage. The adsorbent of of Claim 1, wherein said polyanion compound is a sulfated compound obtained by sulfation of a hydroxy-containing compound. The adsorbent of Claim 2, wherein the sulfated compound is a sulfated carbohydrate. The adsorbent of Claim 3, wherein the sulfated carbohydrate is a sulfated saccharide. The adsorbent of Claim 4, wherein the sulfated saccharide is a sulfated polysaccharide. The adsorbent of Claim 5, wherein the sulfated polysaccharide is a member selected from the group consisting of heparin, condroitin sulfate and salts thereof. The adsorbent of Claim 2, wherein the sulfated compound is a sulfated polyhydric alcohol. The adsorbent of any of Claims 1 to 7, wherein said polyanion compound is immobilized in a amount of from 0.02 to 100 mg/ml of bed volume. The adsorbent of Claim 8, wherein the polyanion compound is immobilized in an amount of not less than 0.2 mg/ml of bed volume. A process for preparing an adsorbent according to claim 1, wherein said water-insoluble porous cross-linked polyacrylate hard gel is reacted with epichlorohydrin or a polyoxiran compound to introduce epoxy groups onto the gel, and then the resulting epoxy-activated gel is reacted with the polyanion compound.

Inventors: HAYASHI TSUNEO, TANI NOBUTAKA, HAYASHI, TSUNEO, TANI, NOBUTAKA
Applicants: KANEGAFUCHI CHEMICAL IND, KANEGAFUCHI KAGAKU KOGYO KABUSHIKI KAISHA
Application year: 1983
Main classification: B01J20
IPC codes: B01J20