POSTAGE METER SYSTEM

Abstract: A postage meter system includes a printer (32) adapted to print postage and a computer (44) coupled to the printer (32) to account for postage printed by the printer (32). A power supply (72) is coupled to the computer (44) for ener­ gizing the computer to operate. The power supply includes a winding (66) adapted to energize the power supply when magnetic flux is caused to pass through the winding. The power supply further includes a magnetic flux path (68) for coupling magnetic flux to the winding (66). A housing (16) encloses the power supply (72), computer (44) and printer (32). The housing (16) includes a portion (70) adapted to allow the passage of magnetic energy into the interior there­ of to energize the magnetic circuit. The system also includes a mailing machine base (12) adapted to engage the postage meter (10) and includes a power supply system (40) which energizes the mailing machine (12) and generates magnetic energy such that when the postage meter (10) is mounted on the mailing machine base (12) the magnetic energy will enter the postage meter (10) to energize winding (66).

Description: The present invention relates to a postage meter system. Several electronic postage meter systems have been developed, for example, the systems disclosed in US Patent No. 3 978 457 for Microcomputerized Electronic Postage Meter Systems, in US patent No. 3 938 095 for Computer Responsive Postage Meter, in US Patent No. 4 301 507 for Electronic postage Meter Having Plural Computing Systems, and in European Patent Application, Publication No. 0 019 515 for Electronic Postage Meter Having Improved Security And Fault Tolerance Features. Each of the above electronic postage meters involves computing mechanisms which are physically sealed within tamper proof enclosures. This is because postage meters are adapted to print postage which have monetary value and both physical and electrical security must be provided to avoid tampering. As a result, a problem exists in energizing the electronic circuits of the meter within the secure postage meter housing in a way which will avoid intentional or inadvertent electrical damage or electromagnetic damage to the meter. A method of feeding power to electronic circuits inside an enclosure by an external means is known from FR-A-2 420 832. In this known system power is supplied through the aluminium wall of the enclosure from a power supply connected to a coil and coil form. The magnetic flux generated by the coil penetrates the enclosure wall to a second coil and coil form. The two coils and coil forms constitute a transformer such that the second coil acts as the power supply for the electronic circuits in the enclosure. Such a device is primarily designed for emergency use. Parts of the known device are subject to failure. Known electronic postage meters include non-volatile memory for storing critical information when power is not applied to the meter. Various types of accounting information may be stored in the meter's non-volatile memory. This information includes, for example, the total amount of postage remaining in the meter for subsequent printing and the total amount of postage printed by the meter. Other types of accounting or operating data may also be stored in a non-volatile memory. Memory functions in the electronic postage meters have replaced the functions served in previous mechanical postage meters by mechanical accounting registers. These non-volatile memories, as well as volatile memories and other circuitry within the meter are susceptible to electromagnetic radiation and electrical transients which could either destroy information or cause erroneous information to be generated. This can result in a loss of funds to the user. Accordingly, it has been recognized that various types of protection must be provided to avoid such undesirable results. It is the object of the invention to provide a postage meter system which is relatively secure. According to the invention, there is provided a postage meter system comprising: a first unit having a first non-magnetizable housing enclosing a printing means, a computing means operably coupled to said printing means for accounting for postage printed thereby, and a first power supply means coupled to energize said computing means, said first power supply means including a first winding adapted to energize said first power supply means when magnetic flux is caused to pass through said first winding; a second unit (12) having a second non-magnetizable housing and including a second power supply means including a second winding for generating magnetic flux; said first and second windings being parts of transformer means for coupling electric energy from said second unit to said first power supply means in said first unit when both units are mounted adjacent said transformer means in the first unit including a saturable core section adapted to saturate when the magnetic flux in this core section exceeds a predetermined level for limiting the transient magnetic energy supplied to said first power supply means, opposing walls of said first and second non-magnetizable housing comprising magnetizable portions situated between said first and second windings. For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which like reference numbers designate similar elements in the various views, and in which: Figure 1 is a perspective view of an electronic postage meter; Figure 2 is a block diagram of an electronic postage meter detachably connected to a mailing machine base and employing magnetic energy coupled from the mailing machine base to energize the electronic meter. Reference is first made to Figure 1. An electronic postage meter 10 is removably mounted on a postage meter base 12. The meter is locked into place by operation lever 14 associated with the base. When the meter is locked into place on the base 12, the base 12 is engaged in a manner to provide mechanical drive energy to the printing mechanism of the meter 10, to provide a communications channel via fiber optic links between the computing circuits of the base 12 and the meter 10, and finally, to provide electrical power to the postage meter unit to energize the postage meter computing circuits, keyboard, display and the value selection mechanism of the postage printing mechanism. It should be recognized that the printing mechanism may either be a mechanical printing mechanism, an ink jet printing mechanism, a matrix pin printing mechanism, or any other suitable printing mechanism. The critical circuits within the meter 10 are shielded by a tamper proof housing 16. The housing 16 is of the type which prevents electromagnetic radiation, except as is coupled through a predetermined location in the bottom of the meter as shown in Figure 2, from entering the electronic postage meter. In the arrangement shown in Figure 1, a slot 18 is provided between the postage meter 10 and the base 12 at the forward edge thereof, for receiving envelopes or the like and printing postage thereon. The postage meter is provided with a display panel 20, preferably an electronic display device, as well as a control panel or keyboard 22. Power is applied to the meter base 12 via an AC power line 24. A switch on the base 26 is provided to energize the base when turned on. Another power switch 30 may be provided on the meter unit itself to cause the postage meter power supply circuits to be rendered operable. Reference is now made to Figure 2. As previously noted, the postage meter 10 is detachably mounted on the postage meter mailing machine base 12. When mounted, the mailing machine base provides mechanical energy to postage meter printing mechanism 32 via a drive train including drive gear 34 in the postage meter 10 via a mating gear 36 in the mailing machine base. The gear 36 is energized to rotate by a motor 38 which is electrically powered from a power supply 40. The gearing arrangement may be similar to that shown in U.S. Patent No. 2,934,O09 for Sheet Feeding and Treating. It should be expressly noted that if other than mechanical type of printing mechanism is utilized, the mechanical coupling between the postage meter 10 and mailing machine 12 is not necessary. For example, if the postage meter printing mechanism 32 is an ink jet type printing mechanism or a pin printer type printing mechanism, no mechanical drive energy from the mailing machine base would be required. The mailing machine base 12 includes computing circuits 42 adapted to control the operation of the mailing machine and to provide bi-directional communications with the postage meter computer circuits 44, and if desired, with the postage meter printing mechanism 32. The communications may be in accordance with the serial communication echoplex techniques described in U.S. Patent No. 4,301,507 for Electronic Postage Meter Having Plural Computing Systems. The communication between the various components is achieved by the utilization of fiber optic cables 46, 48, 50, and 52. Fiber optic cables 50 and 46 are connected by a plug arrangement 54. In a like manner fiber optic cables 48 and 52 are connected by a plug arrangement 56. It should be noted that these plugs can be of the type which are self-engaging when the postage meter 10 is mounted onto the mailing machine base 12 and the locking lever 14 operated. The mailing machine is energized when the power switch 26 on the mailing machine base is turned on, allowing the AC line voltage to be coupled to the power supply 40. The power supply 40 provides electrical power to the computing circuits 42 and to the motor 38. Additionally, the power supply 40 energizes the primary winding 58 of a portion of a transformer 59. A first portion 60 of the transformer 59 is located within the mailing machine base 12. A second portion 61 of the transformer 59 is located within the postage meter 10. When the postage meter 10 is secured to the mailing machine base 12, the portions of the transformer in each section, cooperate to form a single operative transformer unit having a primary winding, a secondary winding and a two-part core. The portion 60 of the transformer 59 in the mailing machine base includes the primary winding 58 energized by the mailing machine power supply 40, a first section 62 of an iron coupling core and a magnetic window 64 in the mailing machine base casing 65. Thus, the casing 65 for the mailing machine base 12 can be made of a non-magnetizable medium while window 64 is made of a magnetizable medium and in conjunction with the iron core section 62 provides a magnetic path which cooperates with a corresponding magnetic path in the postage meter unit 10. The portion 61 of the transformer 59 in the postage meter unit 10 includes a secondary winding 66 which is coupled via saturable core section 68, to a mating magnetic window 70 in the case 16 of the postage meter 10. The magnetic window 70 functions in a manner similar to the magnetic window 64. With the meter 10 mounted on the mailing machine base 12, and energy applied to the power supply 40, the primary winding 58 is energized. The magnetic flux generated by the primary winding 58 is coupled via the core section 62, the window 64, the window 70 and the core section 68 to the secondary winding 66. This energizes the postage meter power supply 72. If the postage meter power switch 30 is turned on, the postage meter power supply 72, when thus energized, will likewise energize the postage meter printing mechanism 32 and, via an over-voltage protection circuit 74, the postage meter computing circuits 44. When this occurs, and the postage meter keyboard and display are actuated, data stored in the postage meter non-volatile memory 76 is loaded into the postage meter computing circuit 44, and the meter 10 is in condition for operation. It should be noted that the postage meter over-voltage protection circuit 74 may also include a detection circuit to detect when power from the postage meter power supply 72 is falling. When power fails or is turned off, the detection circuit triggers the postage meter computing circuits 44 to go into a power down routine and transfer the postage meter accounting information back to the postage meter non-volatile memory 76. A storage capacitor is provided in the postage meter power supply 72 to provide a sufficient time to complete the information transfer. When the meter 10 is removed from the postage meter base 12, magnetic energy can enter the meter 10 via the magnetic window 70 and, if sufficient in duration and magnitude, cause the postage meter power supply 72 to be energized. However, by providing a saturable core section 68, excess amounts of magnetic energy cannot be coupled into the meter, because increasing magnetic energy will not increase the magnetic flux flowing through the saturable core 68. This protects the meter against damage from excessive magnetic energy intentionally or inadvertently being directed against the magnetic window 70 in the postage meter casing 16. Moreover, protection can be included in the postage meter computing circuit program such that if the postage meter power supply is energized and de-energized more than a predetermined number of times within a predetermined time period the meter can be caused to become inoperative. Additionally, it can be provided that a code to enable the meter for operation and known only to authorized users is required to be input via the postage meter keyboard 22 only when the meter 10 is on the base 12 and an enabling command issued by the mailing machine base computing circuits 42. The size of the magnetic circuit can be reduced by utilizing a higher frequency than the 60 or 50 Hertz rate commonly associated with AC line power. By increasing the frequency at which the primary winding 58 is energized to as high as 100 kilohertz, which is commonly associated with circuit switching power supplies, the size and cost of the magnetic circuit can be reduced. The particular operating frequency is a matter of design choice in accordance with the particular design of the mailing machine base power supply 40 and the particular design of the postage meter power supply 72 as well as the transformer 59. Thus, as has been described, it has been discovered that an electronic postage meter can be reliably energized by utilizing magnetic energy generated in the postage meter base and magnetically coupled into a sealed meter unit. By utilizing magnetic coupling into the meter is has been discovered that there is less chance for damage to the internal components of the meter from line spikes on the AC power energizing the system. By energizing the meter with magnetic coupling, the meter unit itself can be better sealed in the physical sense, with no openings for electrical connections. Information can be communicated between the postage meter mailing machine and the postage meter sealed unit by means of optical fiber techniques. The magnetic circuit energizing the postage meter unit is designed to limit the amount of energy which can be coupled from the base of the meter into the meter unit. The meter may be powered by magnetic energy which alternates at a rate significantly higher than typical AC line rates of 60 and 50 Hertz. The utilization of high frequency electromagnetic energy allows a reduction in the size of the magnetic circuitry. The postage meter may be of the type which includes a non-volatile memory coupled to the postage meter computer and including a plurality of locations for storing accounting data when said postage meter computer is not energized. The plurality of locations are in predetermined physical locations which are physically accessible when the memory is removed from the meter so that the locations can be scanned by a scanning device to determine the orientation of bit patterns therein without energizing the non-volatile memory and without physically altering the non-volatile memory structure.

Claims: 1. A postage meter system comprising: a first unit (10) having a first non-magnetizable housing (16) enclosing a printing means (32), a computing means (44) operably coupled to said printing means (32) for accounting for postage printed thereby, and a first power supply means (72) coupled to energize said computing means (44), said first power supply means (72) including a first winding (66) adapted to energize said first power supply means (72) when magnetic flux is caused to pass through said first winding (66); a second unit (12) having a second non-magnetizable housing and including a second power supply means (40) including a second winding (58) for generating magnetic flux; said first and second windings (66,58) being parts of transformer means (59) for coupling electric energy from said second unit (12) to said first power supply means (72) in said first unit (16) when both units are mounted adjacent, said transformer means (59) in the first unit including a saturable core section (68) adapted to saturate when the magnetic flux in this core section exceeds a predetermined level for limiting the transient magnetic energy supplied to said first power supply means (72), opposing walls of said first and second non-magnetizable housing (12,16) comprising magnetizable portions (64,70) situated between said first and second windings (66,58). 2. A postage meter system according to claim 1, further comprising means (54,56) in said first housing (16) adapted to couple optical signals into the interior of said first housing. 3. A postage meter system according to claim 2, characterized in that said coupling means (54,56) are connected by an optical link (50) to said postage meter computing means (44). 4. A postage meter system according to claim 1 characterized in that said first unit is a postage meter and said second unit is a mailing machine.

Inventors: CHECK, FRANK T., JR.
Applicants: PITNEY BOWES INC.
Application year: 1983
Main classification: G07B17
IPC codes: G07B17