METHOD AND APPARATUS FOR HEAT-TREATING POWDERED, GRANULAR AND LIKE MATERIALS

Abstract: Method and apparatus for heat-treating a powdered, granular or like material as a raw material, wherein the raw materialis fed into a horizontally installed cylindrical press­ ure vessel (1) equipped with an agitator (8) and is heated with a heating medium directly or indirectly or in combina­ tion of both while allowing an annular layer of the raw material (12) to be formed along an inner wall of the pressure vessel by means of rotation of the agitator. Such raw materials can thereby be sterilized or dena­ tured. Their residence time in the apparatus can be set optionally and their contact with the heating medium can be effected to a satisfactory extent, thus permitting their effective heat treatment.

Description: METHOD AND APPARATUS FOR HEAT-TREATING POWDERED, GRANULAR AND LIKE MATERIALS BACKGROUND OF THE INVENTION (1) Field of the Invention This invention relates to a method and apparatus for heat-treating powdered, granular and like materials such as cereals, foods and cosmetics and more particularly to a method and apparatus for heat-sterilizing powdered, granular and like materials with a saturated or superheated steam and also for heat denaturation in case those materials are cereals, foods or the like. (2) Description of the Relevant Art The present applicant has previously filed an application on "Method of Producing Soy or Bean Paste (see Japanese Patent Publication No. 43159/1974) in which cereals are heat-treated using a superheated steam and also filed an application on "Apparatus for Producing Expanded Foods?? (see Japanese Patent Publication No. 26695/1970) in which cereals are heat-treated while being let flow by also using a superheated steam, and obtained patents on those applications. However, both such conventional apparatus proved to involve problems in their industrial application. That is, in the former apparatus, since the raw material to be treated is transferred at high speed in an airborne heating tube, its residence time in the tube is short, and in the case of treating a large-grained material such as corn, the airborne heating tube must be made long, thus resulting in increase in size of the treating apparatus. Besides, a device for separating between product and superheated steam, such as a cyclone, has been required. The latter apparatus is also disadvantageous in that in case the raw material to be treated is of a small particle size, it is blown up from within a fluidized bed and carried away by an air current. Consequently, the velocity of air current or the quantity of heat is limited and there has been a limitation on the amount of treatment. As a solution of the problem of a short heating time in the former apparatus and that of a limited heat quantity in the latter apparatus, it is considered to make the temperature of superheated steam higher, but a too high temperature thereof would badly affect the quality of product, so there has been a limitation inevitably. Both such conventional apparatus have further been disadvantageous in that the superheated steam must be circulated and this circulation requires a wind pressure of not lower than 2,000 mmAq, thus resulting in increased power of a circulating blower and increase in cost of the treating apparatus. SUMMARY OF THE INVENTION Having made extensive studies in view of the abovementioned circumstances, the present inventors accomplished this invention on the basis of the finding that if a raw material fed for treatment into a pressure vessel equipped with an agitator is urged against the inner wall of the vessel by rotation of the agitator to allow it to form an annular layer along the inner wall and heat-treated directly or indirectly or in combination of both while being transferred and turned over up and down by the agitator, the period of time of the raw material staying in the apparatus can be set to any desired value and the contact between a heating medium such as a superheated or saturated steam and the raw material is attained to a satisfactory extent, thus permitting an effective heat treatment of the raw material. That is, according to the present invention there are provided method and apparatus for heat-treating powdered, granular and like materials characterized in that a raw material fed into horizontally disposed cylindrical pressure vessel equipped with an agitator is heated while allowing it form an annular layer along the inner wall of the pressure vessel by rotation of the agitator. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front section of an apparatus according to an embodiment of the present invention and also illustrates associated devices; Fig. 2 is a view taken along line 2-2 of Fig. 1; Fig. 3 illustrates a centrifugal force induced by an agitator; Fig. 4 is a front view of the apparatus partly in section; Fig. 5 is a front view of the apparatus partly in section to which has been attached an indirect heating means; Fig. 6(a) and (b) illustrate other indirect heating means; Fig. 7 illustrates an embodiment of a raw. material transfer adjusting device; Fig. 8 is a sectional view taken along line 8-8 of Fig. 7; Fig. 9 is a sectional view taken along line 9-9 of Fig. 7; and Fig. 10 illustrates another embodiment of a raw material transrer adjusting device. DESCRIPTION OF PREFERRED EMBODIMENTS The present invention will be described concretely hereinunder. Raw materials to be used in the invention are not particularly limited, for example, there may be used food raw materials such as cereals and their powdered, granulated or like materials, small pieces of vegetables or the bread crumbs, starch powder, pepper and curry powder, chemicals or chemical raw materials and their extenders, as well as foods and cosmetic raw materials. In charging a raw material as exemplified above into a pressure vessel for heat treatment, a superheated or saturated steam or the like may be used as a direct heating medium which is brought into direct contact with the raw material, though a superheated steam is preferable because the raw material can be handled in a dry condition. For raw materials which do not lose fluidity even when having absorbed a small amount of moisture, for example, cereals such as soybeans and wheat, the use of a saturated steam is also effective. As to the condition for a direct heating, relatively low temperature and pressure are preferable if a raw material is to be sterilized, and in the case of treatment with a saturated steam, the raw material is directly contacted with the steam at a pressure not higher than 4 kg/cm2 (gauge pressure), preferably 0.5 to 3 kg/cm2 (gauge pressure), while in the case of treatment with a superheated steam, it is directly contacted with the steam at a pressure not higher than 4 kg/cm2 (gauge pressure) and at a temperature not higher than 2800C, preferably at a pressure in the range of 0.5 to 3 kg/cmê (gauge pressure) and at a temperature not higher than 2600C, for 10 seconds to 5 minutes. On the other hand, if a raw material, particularly cereals, is to be denatured, in the case of treatment with a saturated steam it is directly contacted with the steam at a pressure of 2 to 10 kg/cm2 (gauge pressure), preferably 4 to 8 kg/cm2 (gauge pressure), while in the case of treatment with a superheated steam it is directly contacted with the steam at a pressure of 2 to 10 kg/cmê (gauge pressure) and at a temperature not higher than 350 C, preferably at a 2 pressure of 4 to 8 kg/cm2 (gauge pressure) and at a temperature not higher than 3200C, for 10 seconds to 10 minutes. As to the condition for an indirect heating, the temperature of an indirect heating medium mainly affects the treatment and too high a temperature thereof affects the quality of the product. Perferably, though depending on raw materials, the temperature of such heating medium is approximately not higher than 280 0C in the case of sterilization treatment and not higher than 350 0C in the case of denaturation treatment. As the indirect heating medium there may be used a saturated steam, a superheated steam, a high-temperature air, a high-temperature water, or the like, but when a heat transfer condition is considered, a saturated steam is particularly preferred. If a raw material is to be expanded, it is preferable that the pressure within the pressure vessel be as high as possible, and in this case the raw material may be discharged from the vessel suddenly into a lower pressure zone. For carrying out the heat treatment under the conditions described above, for example, such apparatus as shown in the accompanying drawings are effective and therefore the present invention will be described more in detail hereinunder with reference to those drawings. Referring first to Fig. 1, there is shown a treating apparatus according to an embodiment of the present invention wherein a superheated steam is used as a direct heating medium. In Fig. 1, the reference numeral 1 designates a horizontally disposed cylindrical pressure vessel provided at one end thereof with a raw material feed port 2 and at the other end thereof with a product discharge port 3, further including a superheated steam inlet 4 and its outlet 5. Numeral 6 designates a raw material feeding device disposed in communication with the raw material feed port 2. For example, the "Transfer Apparatus having a Forced Discharge Device" (see Japanese Patent Publication No. 8927/1970) filed by the present applicant may be utilized as the raw material feeding device 6. Numeral 7 designates a product discharge device of the same structure as the raw material feeding device 6, and it communicates with the product discharge port 3. Numeral 8 designates an agitator mounted within the pressure vessel 1, and it is constituted of a rotatable shaft 9 coaxially inserted in the pressure vessel 1 and a plurality of blades 10, the blades 10 being radially fixed to the shaft 9 and having a diameter of rotational locus at their tip ends approximately equal to the inside diameter of the pressure vessel 1. The blades 10 are inclined in parallel or spirally with respect to the axial direction of the shaft 9 and are constructed so as to transfer a raw material to be treated from the raw material feed port 2 side to the product discharge port 3 side while turning it over up and down. Numeral 11 designates a pulley attached to an end portion of the shaft 9. The agitator 8 is driven by a motor (not shown) or the like through the pulley 11. Numeral 12 designates a raw material fed into the pressure vessel 1 by means of the raw material feeding device 6. The raw material 6 is given a centrifugal force by virtue of rotation of the agitator 8 and forms an annular layer as shown in Fig. 1. In this case, the minimum number of revolutions of the agitator required to form such an annular layer will be referred to hereinafter as the centrifugal revolution. Thus, the agitator 8 is required to impart to the raw material 12 a centrifugal force sufficient to form such an annular layer. For example, as shown in Fig. 3, if the raw material 12 drops freely from near the upper part of the pressure vessel 1, there will occur variations in residence time of the raw materials in the vessel 1, and therefore such a phenomenon is not preferable. When conditions necessary for the raw material 12 to form an annular layer are considered, the centrifugal revolution N (in rpm) of the agitator 8 theoretically becomes as follows: EMI7.1 g : gravitational acceleration (m/s2) r : radius of gyration of the raw material (m). However, since there is a deviation between the velocity of the tip end portion of the blades 10 and that of the raw material, it is necessary to make the actual centrifugal revolution larger than the aforesaid theoretical value. It is desirable that the raw material feed port 2 and the product discharge port 3 be formed tangentially with respect to the pressure vessel 1. For example, in case the agitator 8 rotates in a counterclockwise direction in Fig. 2, if the raw material feed port 2 and the product discharge port 3 are disposed as shown, the feed of raw material and the discharge of product will be effected smoothly. The residence time of the raw material 12 in the pressure vessel 1 can be adjusted by changing the number of revolutions of the agitator 8 or the inclination of the blades 10. Numeral 13 designates a superheater for re-heating a superheated steam whose temperature has been lowered after heating the raw material 12. Numeral 14 designates a circulating blower for circulating a superheated steam for the purpose of its re-utilization. Furthermore, numeral 15 designates a control valve communicating with a source of saturated steamsuch as a boiler or the like. The control valve 15 operates according to a signal from a pressure detector 16 mounted in the interior of the pressure vessel 1 to maintain the pressure within the system at a predetermined level. According to this embodiment constructed as above, the raw material 12 once fed into the pressure vessel 1 by means of the raw material feeding device 6 is immediately given a centrifugal force by the agitator 8 and thereby urged in the form of a layer against the inner wall of the vessel 1. Then, the raw material 12 is transferred toward the product discharge port 3 while being turned over up and down and forming an annular layer. The raw material 12, during its transfer, is heat-sterilized or -denatured with a superheated steam and is discharged to the exterior through the discharge port 3 and then through the product discharge device 7. The following description is now provided for the case where the direct heating medium is a saturated steam, with reference to Fig. 4. In the embodiment shown in Fig. 4, the heating medium inlet 4 communicates through the control valve 15 with a source of saturated steam such as a boiler, and in the same way as in the embodiment of Fig. 1 the pressure detector 16 is mounted in the interior of the pressure vessel 1 and with a signal from the detector 16 the control valve 15 is controlled to maintain the pressure within the vessel 1 at a predetermined level. On the other hand, condensate of the saturated steam may be drained through a perforated plate 17 mounted at a lower end portion of the pressure vessel 1 as shown in the figure. But such a drainage is not always required when treating cereals or the like. because in the treatment of these materials the condensate is absorbed therein. In case a raw cereal material (containing 10% W/W moisture) which has been preheated to 50 0C is to be treated with a saturated steam at a pressure of 6 kg/cmê (gauge pressure), even if the condensate of the steam is wholly absorbed by the raw material, the water content of the raw material becomes only about 17% W/W. Such a small amount of moisture does not affect the fluidity of the raw material and it is possible to handle the raw material in just the same manner as in the use of a superheated steam. In the apparatus of the present invention, moreover, cereals or the like, up to a water content of 30% W/W, do not adhere to the agitator 8 or the inner wall of the pressure vessel 1, so even if the addition of water or like treatment is applied to the raw material before treatment, the raw material is fully capable of being treated according to the present invention. Referring now to Fig. 5, there is shown another embodiment of the present invention, wherein a jacket 18 as an indirect heating means is mounted throughout the outer periphery of the pressure vessel 1 shown in the embodiment of Fig. 1. In the embodiment shown in Fig. 5, an indirect heating medium such as a saturated steam, a superheated steam, a high-temperature air or a high-temperature water is passed through the jacket 18, whereby the raw material 12 fed into the pressure vessel I is indirectly heated, or the pressure vessel 1 can be knept warm. In this embodiment constructed as above, the heat load of directly heating the raw material within the pressure vessel 1 can be decreased, so the circulating blower can be made smaller in size in case the heating is carried out with a superheated steam. Furthermore, because the flowing amount of a superheated steam is decreased, even when finely divided particles of the raw material 12 float within the pressure vessel 1, those particles will not be carried away by the steam. On the other hand, in case the direct heating medium is a saturated steam, the amount of its condensate can be decreased and therefore the raw material 12 can be treated in a more highly dried condition. In the present invention, moreover, the raw material 12 forms an annular layer throughout the inner periphery of the pressure vessel 1, therefore the method of indirectly heating the raw material from throughout the outer peripheral wall of the vessel 1 as in this embodiment is particularly effective. As another method for indirectly heating the raw material 12, the blade 10 may be constructed as a hollow blade as shown in Fig. 6(a) and a saturated steam may be introduced into the hollow portion, or a passage 19 for circulation of an indirect heating medium may be formed in the agitator 8 as shown in Fig. 6(b). Known means may be adopted for introducing steam into the hollow portion or the passage 19 in the agitator 8. Even by only the -indirect heating method as in this embodiment without directly introducing a heating medium into the pressure vessel 1, the raw material 12 can be heat-treated, but if water is added to the raw material 12 in advance, the pressure within the pressure vessel 1 will be stabilized and more desirable results will be obtained. In case the raw material 12 is to be sterilized, it is more effective to contact it directly with a heating medium, and the higher the water content of the raw material the better will be the results obtained. Referring now to Fig. 7, there is shown another embodiment, in which a raw material transfer adjusting device is mounted within the pressure vessel 1. This adjusting device comprises a ring-like weir 21 having a notch, and it is provided for changing according to uses the residence time of the raw material 12 or the height of its layer or for further stabilization. The weir 21 may be mounted so as to dam up the flow of the raw material 12. For example, it may be a weir 21a mounted on the inner wall of the pressure vessel 1 or a weir 21b fixed to the agitator 8 and having an inside diameter approximately equal to that of the vessel 1. The raw material 12 moves through notched portions 22a and 22b of the weirs 21a and 21b, respectively while being restricted by the height of the weirs.21a and 21b, and its residence time in the pressure vessel 1 becomes stable. If the weir 21 is disposed a large number, the height and residence time of the raw material 12 will become more stable, thereby permitting a more uniform execution of the heat treatment. Moreover, if the weir 21 is mounted removably with bolts or the like, it becomes possible to easily change the height of the weir 21, the number of notched portion and that of the weir to be mounted, whereby the treating apparatus of the invention becomes applicable to a wider variety of raw materials. In this embodiment, a pair of automatic valves 18 and 19 are used as the raw material feeding device 6 and also as the product discharge device 7. That is, the devices 6 and 7 are constructed by letting the automatic valves 18 and 19 communicate with each other through a connecting pipe 20, and by opening and closing these valves alternately the introduction of raw material and the discharge of product are effected while keeping the pressure vessel 1 airtight. In place of the raw material transSer adJusting device or the weir 21, blades lOb and lOc on the product discharge side of the agitator 8 may be constructed so as to have inclinations which allow the raw material 12 to be returned to its feed side. In this case, by changing the inclination of the blades it is possible to adjust the height of the layer of the raw material 12 or its residence time. Because the apparatus of the present invention is constructed as above, it allows much freedom with respect to its operating conditions such as the pressure and temperature of a direct heating medium and of an indirect heating medium as well as the amount of those heating media and the residence time of a raw material in the pressure vessel, and consequently various raw materials can be treated regardless of their kind and particle size. Furthermore, in the case of using and circulating a superheated steam as a direct heating medium, a raw material will not be carried away by the steam despite of its direct cpntact therewith, thus eliminating the need to use a cyclone or the like for separation of the two, and if an indirect heating means is used in combination with the direct heating means, as shown in Fig. 5, it will become less possible that the raw material will be carried away by the steam, because in this case the heat load of the direct heating means can be decreased. In the present invention, moreover, the heat transfer area of a raw material and that of the indirect heating means are so large that the heat of the indirect heating means can be utilized effectively, and since the raw material is transferred while being turned over up and down by means of the agitator, its contact with the direct heating medium can be made effectively. Working examples of the present invention will be described hereinunder to further illustrate the invention, in which working examples the size of the pressure vessel used was 0.25 m in diameter, the length of the raw material feed port and that of the product discharge port were each 2.9 and the heat transfer area 2 of the jacket was 2.0 m Example 1 Bran (particle size: below 28 mesh) was fed at a rate of 160 kg. per hour into a pressure vessel in which an agitator was rotating at 300 rpm and in which had' been introduced a superheated steam having a 2 pressure of 3 kg/cm (gauge pressure) and a temperature of 170 C, while a saturated steam having a pressure of 7 kg/cm2 (gauge pressure) was let flow through a Jacket. After heating in the vessel for 120 seconds in the presence of the superheated steam, the bran was discharged continuously into the atmosphere to obtain product. At this time, the temperature of the superheated steam at the outlet of the pressure vessel was 1680C, and the superheated steam was used at a rate of 200 kg. per hour. The number of general live bacteria, which initially was 3.2 x 10 pcs/g, proved to be zero. Example 2 10 kg. of talc (particle size: below 100 mesh) was fed into a pressure vessel in which an agitator was rotating at 500 rpm and in which had been introduced a superheated steam having a pressure of 3 kg/cm2 (gauge pressure) and a temperature of 1700C, while a saturated steam having a pressure of 7 kg/cmê (gauge pressure) was let flow through a jacket. After heating in the pressure vessel for 120 seconds in the presence of the superheated steam, the raw material was discharged into the atmosphere to obtain product. At this time, the temperature of the superheated steam at the outlet of the pressure vessel was 1680C, and the superheated steam was used at a rate of 200 kg. per hour. The number of general live bacteria, which initially was 4.2 x 105 psc/g, proved to be zero. Example 3 ifihite pepper (particle size: 4.5-60 mesh) was fed at a rate of 360 kg. per hour into a pressure vessel in which an agitator was rotating at 300 rpm and in which had been introduced a superheated steam having a pressure of 2 kg/cmê (gauge pressure) and a temperature of 250 C, while a saturated steam having a pressure of 5 kg/cm2 (gauge pressure) was let flow through a Jacket. After heating in the vessel for 25 seconds in the presence of the superheated steam, the raw material was discharged continuously into the atmosphere to obtain product. At this time, the temperature of the superheated steam at the outlet of the pressure vessel was 1600C, and the superheated steam was used at a rate of 350 kg. per hour. The number of general live bacteria, which initially was 1.8 x 106 pcs/g, proved to be zero. Example 4 Wheat (water content: 11% W/W) was fed at a rate of 330 kg. per hour into a pressure vessel in which an agitator was rotating at 250 rpm and in which had been introduced a superheated steam having a pressure of 6 kg/cm2 (gauge pressure) and a temperature of 250 C, while a saturated steam having a pressure of 12 kg/cm2 (gauge pressure) was let flow through a Jacket. After heating in the vessel for 120 seconds in the presence of the superheated steam, the raw material was discharged continuously into the atmosphere to obtain a denatured wheat having a water content of 5% W/W and an alphalization degree (see Note 1) of 75%. At this time, the temperature of the superheated steam at the outlet of the pressure vessel was 170 C, and the superheated steam was used at a rate of 350 kg. per hour. Example 5 Corn (water content: 10.5% W/W) was fed at a rate of 250 kg. per hour into a pressure vessel in which an agitator was rotating at 250 rpm and in which had been introduced a superheated steam having a pressure of 6 kg/cm2 (gauge pressure) and a temperature of 3000C, while a saturated steam having a pressure of 7 kg/cmê (gauge pressure) was let flow through a jacket. After heating in the vessel for 140 seconds in the presence of the superheated steam, the raw material was discharged continuously into the atmosphere to obtain a denatured wheat having a water content of 6% W1W and an alphalization degree of 72%. At this time, the temperature of the superheated steam at the outlet of the pressure vessel was 2100C, and the superheated steam was used at a rate of 500 kg. per hour. In this Example, the flowing of the saturated steam through the jacket was for the purpose of keeping warm. Example 6 Crushed soybean (particle size: 12-16 mesh, water content: 12% W/W) was fed at a rate of 1,500 kg. per hour into a pressure vessel in which an agitator was rotating at 350 rpm and in which had been introduced a saturated steam having a pressure of 6 kg/cm2 (gauge pressure), while a saturated steam having a pressure of 7 kg/cm2 (gauge pressure) was let flow through a jacket. After heating in the vessel for 30 seconds in the presence of the saturated steam, the raw material was discharged continuously into the atmosphere to obtain adenatured soybean having a water content of 14% W/W and a digestibility (see Note 2) of 95%. In this operation the saturated steam was used at a rate of 300 kg. per hour. The flowing of the saturated steam through the jacket in this Example was for the purpose of keeping warm. Example 7 Defatted soybean meal (water content: 12% WlW) was fed at a rate of 220 kg. per hour into a pressure vessel in which an agitator was rotating at 250 rpm and in which had been introduced a saturated steam having a pressure of 6 kg/cm2 (gauge pressure), while a saturated steam having a pressure of 12 kg/cmê (gauge pressure) was let flow through a jacket. After heating in the vessel for 100 seconds in the presence of the saturated steam, the raw material was discharged continuously into the atmosphere to obtain a denaturated soybean having a water content of 7% W/W and a digestibility of 95%. In this operation the saturated steam was used at a rate of 200 kg. per hour. Example 8 14 kg. of wheat (water content: 14% W/W) was fed into a pressure vessel in which an agitator was rotating at 250 rpm. On the other hand, a saturated steam having a pressure of 12 kg/cmê (gauge pressure) was let flow through a jacket to heat the raw material indirectly, while the interior of the pressure vessel was held at 6 kg/cm2 (gauge pressure). After heating for 6 minutes, the raw material was discharged into the atmosphere to. obtain a denaturated wheat having a water content of 9.4% W/W and an alphalization degree of 73%. Note 1 Alphalization Degree A sample passing a 32 mesh sieve prepared from analysis of the raw material is placed in an amount of 500 mg. into each of two Erlenmeyer flasks each having a capacity of 150 ml., then 40 ml. of water is added into each of the flasks and the contents of the flasks are stirred thoroughly. One is made a measuring zone, into which is added 20 ml. of a measuring buffer solution, while the other is made a completely alphalized zone, into which are added 5 ml. of 2N-NaOH and then 16 ml. of 1M acetic acid. 5 ml. of an enzyme solution is added to each. of the test solutions in a thermostatic vessel held at 370C to allow reaction to take place. After 60 minutes, 4 ml. of 2N-NaOH is added and the reaction is stopped. Then, the reaction product is charged into a 100 ml. graduated measuring flask to a constant volume and filtered through a No. 5A filter paper. With respect to 8 ml. of the filtrate, the resulting sugar is determined according to the SOMOGYI method. The result is expressed in percentage by the following equation: Amount of sugar in the Alphalization = measuring zone Amount of sugar in the x 100(%) completely alphalized zone measuring buffer solution: 2NINaOH and 1M acetic acid are mixed at a ratio. of the former to the latter of 5 : 16. Enzyme solution: 0.6 g of matsulase . M OO (manufactured by Matsutani Chemical Co.) is placed in a 200 ml. beaker, then about 150 ml. of water and 5 ml. of a 0.4M acetic acid buffer solution are added, followed by stirring for 30 minutes with a stirrer. The mixture is weighed to a constant volume of 250 ml. and then filtered through a No. 5A filter paper. Note 2 Digestibility For the measurement of digestibility, the denatured soybean after heat treatment is dried at a low temperature under reduced pressure and then pulverized, thereafter 1 g. of the resulting powder is placed in a shaking type test tube, and after adding 10 ml. of a 0,5 mol phosphoric acid buffer solution (pH 7.2), 20 ml. of an enzyme liquid (see Note below) and 1 ml. of triol, the test tube is stoppered. Zymolysis is allowed to take place for 7 days at 37 0C while shaking the test tube slowly, then distilled water is added to the zymolyzate to a total volume of 100 ml. followed by separation into liquid and solid phases by centrifugal separation. 15 ml. of 1.2 mol trichloroacetic acid is added to 30 ml. of the liquid phase portion, then the resulting precipitate (undecomposed protein) is filtered off and 5 ml. of the filtrate is sampled and measured for its nitrogen content according to the Kjedahl method. Separately, without adding the foregoing powder, a blank test is made in the same procedure as above, and a value resulting from subtraction of the latter value from the former value is assumed to be A. On the other hand, the nitrogen content in one gram of the powder sample is determined by the Kjedahl method and the value obtained is assumed to be B, then digestibility is calculated from the following equation: EMI19.1 Note) The aforesaid enzyme liquid indicates an extract having a proteinase activity of 53(PU) cas.30 .FR. /ml extracted from bran enzyme of - tyr. aspergillus sojae which is a typical koji mould used in soy brewing. In connection with the above proteinase activity, 1(PU) caC Dyr FR7ml means an enzymatic activity presenting Folin color in an amount corresponding to ir of tyrosine per minute when enzymatic reaction is carried out at pH 7.2 and at 300C using 1% milk casein as a substrate.

Claims: WHAT IS CLAIMED IS: 1. A method for heat-treating a powdered, granular or like material as a raw material, characterized by feeding the raw material into a horizontally installed cylindrical pressure vessel equipped with an agitator and heating the raw material directly, indirectly or directly and indirectly with a heating medium while allowing an annular layer of the raw material to be formed along an inner wall of said pressure vessel by means of rotation of said agitator. 2. The heat-treating method of claim 1, characterized in that the heating medium for direct heating is superheated or saturated steam, and the heating medium for indirect heating is superheated steam, saturated steam, high-temperature air or high-temperature water. 3. An apparatus for heat-treating a powdered, granular or like material, comprising: a horizontally installed cylindrical pressure vessel' provided at one end thereof with a raw material feed port and at the other end thereof with a product discharge port, further having an inlet port for a heating medium and constructed so that said heating medium can be introduced into the interior thereof; a raw material feeding device communicating with said raw material feed port; a product discharge device communicating with said product discharge port; and an agitator mounted within said pressure vessel, said agitator being rotated at least at a centrifugal revolution 4. An apparatus for heat-treating a powdered, granular or like material, comprising: a horizontally installed cylindrical pressure vessel provided at one end thereof with a raw material feed port and at the other end thereof with a product discharge port, further having an indirect heating means and an inlet'port for a heating medium and constructed so that said heating medium can be introduced into the interior thereof; a raw material feeding device communicating with said raw material feed port; a product discharge device communicating with said product discharge port; and an agitator mounted within said pressure vessel, said agitator being rotated at least at a centrifugal reyolution. 5r An apparatus for heat-treating a powdered1 granular or like material, comprising: a horizontally installed cylindrical pressure vessel provided at one end thereof with a raw material feed pore and at the other end thereof with a product discharge port, further having an indirect heating means and an inlet port for a heating medium and constructed so that said heating medium can be introduced into the interior thereof; a material feeding device communicating with said raw material feed port; a product discharge device communicating tvith said product charge port; an agitator mounted within said pressure vessel said tator being rotated at least at a centrifugal revolution; a raw material transfer adjusting means mounted witham d pressure vessel. 6.. The heat-treating apparatus of claim. , wherein id agitator comprises a rotatable shaft inserted coaxially to said pressure vessel and a plurality of blades fixed dially to said shaft, the diameter of a rotational locus tip ends of said blades being nearly equal to the inside diameter of said pressure vessel, said. blades being inclined parallel or spirally with respect to-the axial direction said shaft to transfer the raw material from said raw material feed port to said product discharge port. 7 The heat-treating apparatus of claim 5, wherein lid raw material transfer adjusting means comprises a ringike weir fixed to an inner wall of said pressure vessel at nearly right angle to the longitudinal direction of said ressure vessel, said weir having at least one notched portion. 8 . The heat-treating apparatus of claim 5 , wherein said raw material transfer adjusting device comprises a ringlike weir having a diameter nearly equal to the inside diameter of said pressure vessel and fixed to said shaft, said weir having at least one notched portion. 9. The heat-treating apparatus of claim 5, wherein said indirect heating means comprises a jacket mounted on the outer periphery of said pressure vessel

Inventors: AKAO, TAKESHI, FURUKAWA, TOSHIO, OKAMOTO, YOSHIHARU, YAMANAKA, YOSHIRO
Applicants: KIKKOMAN CORPORATION
Application year: 1982
Main classification: A61L2
IPC codes: A61L2, A23L1, A23B5, A23L3, A23B9