METHOD AND APPARATUS FOR RUNNING CONTROL OF A LOOM

Abstract: The voltage to be applied to the primary winding of a drive motor for a loom ist automatically and time-­ functionally adjusted following a given programme during the starting period of loom running for proper beating mo­ tion depending on the actual process condition and for smooth inching operation whilst using constant electric power source voltage either by shifting the mode of connec­ tion for the drive motor primary winding from delta to star and vice versa or transforming the electric power source voltage either higher or lower.

Description: METHOD AND APPARATUS FOR RUNNING CONTROL OF A LOOM Background of the invention The present invention relates to method and apparatus for running control of a loom, and more particularly relates to control of the value of electric voltage to be applied to a drive motor for a loom during the starting period of loom running. For various reasons, the value of electric voltage to be applied to a drive motor for a loom has to be time-functionally controlled properly in particular during the starting period of loom running. Such voltage control is necessitated mainly from the viewpoint of stripe defect reduction. Stripe defects herein referred to includes thick and thin places on a fabric running in the weft direction. Generation of stripe defects on a fabric is in general caused by improper beating motion. First, such improper beating motion is resulted from the state of yarns when the loom is at a stop. When a loom is at a stop, yarns in the process are put under a condition quite different from that during the normal running due to slack or tension appearing on them. When running of the loom is started and directly brought to the normal running conditon, a stripe defect is generated on the fabric at a place corresponding to the starting. The type of the stripe defect of this sort varies from fabric to fabric. When any slack has appeared on the yarns during stoppage of the loom running, the torque generated by the drive motor at starting is in general to small to assure sufficient beating motion and, as a consequence, the stripe defect takes the form of a thin place on the fabric running in the weft direction. When any tension has appeared on the yarns during stoppage of the loom running,the torque generated by the drive motor at starting is in general too large to assure moderate beating motion and, as a consequence, the stipe-defect takes the form of a thick place on the fabric running in the weft direction. Second, such improper beating motion is resulted from the starting characteristics of the drive motor for the loom. Since high torque is required at starting of loom running, a motor with high starting torque such as a double squirrelcage induction motor is in general used for a loom. Low starting torque of the drive motor elongates the period from starting to normal running of the loom, and the beating speed of the reed is decelerated when compared with that during normal running. Insufficient beating motion at every starting of loom running tends to generate a stripe defect on the fabric to be woven. Frequent formation of such stripe defect eventuates in degraded quality of the product and lowered productivity in the weaving process. Use of a drive-mdtor with high starting torque on the one hand would assure proper beating motion even during the starting period. A drive motor of this type, however, is on the other hand very poor in its running characteristics during the normal running period and, as a consequence, requires increased power consumption. With recent trend for higher running speed of looms, the connecting ratio between a loom and its drive motor is designed so that the loom should have high rotation speeds. This furthers the need for use of a drive motor with high starting torque. Summary of the invention It is the primary object of the present invention to restrain generation of stripe defects during starting period of loom running. It is the other object of the present invention to assure high starting torque of a drive motor for a loom without impairing its running characteristics during normal running period. In accordance with one basic aspect of the present invention, high voltage is applied to the primary winding of a drive motor for a loom during the starting period of loom running and the voltage to be applied to the drive motor is lowered from the above-described high voltage at a prescribed timing after starting of the loom running. In a preferred embodiment of the present invention, the voltage to be applied to the drive motor is lowered when the loom is placed under its normal running condition. In the other preferred embodiment of the present invention, the voltage to be applied to the drive motor is lowered before the loom is placed under its normal running condition. In a further preferred embodiment of the present invention, to voltage to be applied to the drive motor is lowered after the loom has been placed under its normal running condition. In accordance with the other basic aspect of the present invention, coils of the primary winding of a drive motor for a loom is connected, via electromagnetic contactors to a control circuit which shifts the mode of connection for the primary winding from delta to star and vice versa at prescribed timings. Brief description of the drawings Fig. 1 is a circuit diagram of a first embodiment of the apparatus in accordance with the present invention, Fig. 2 is a circuit diagram of a control circuit which controls operation of electromagnetic contactors used for the arrangement shown in Fig. 1, Figs. 3A through 4B are circuit diagrams for showing the operation of the apparatus shown in Fig. 1, Fig. 5 is a block diagram of a control circuit which controls operation of a time-limit relay used for the arrange met shown in Fig. 2, Fig. 6 is a graph for showing the state of signals processed in the arrangement shown in Fig. 5, Fig. 7 is a circuit diagram of a second embodiment of the apparatus in accordance with the present invention, Fig. 8 is a circuit diagram of a control circuit which controls operation of electromagnetic contactors used for the arrangement shown in Fig. 7, and Figs. 9A through llB are circuit diagrams for showing the operation of the apparatus shown in Fig. 7. Description of the preferred embodiments As described already, the voltage to be applied to the primary winding of a drive motor for a loom is time-functionally adjusted in accordance with the basic aspect of the present invention. This time-functional voltage adjustment is based on the following analysis. The torque T of a drive motor is in general defined by the following equation; m E I cos µ T = 4Pf . 9.8 here m; constant E; secondary voltage I; secondary current P; number of poles f; electric power source frequency phase angle between magnetic flux and current This equation indicates the fact that the torque T of a drive motor is equal to a quotient obtained by deviding its secondary electric power by its synchronizing angular velocity. The primary voltage, i.e. the voltage applied to the primary winding of the drive motor, is proportional to the secondary voltage and current. As a consequence, the torque T of the drive motor is proportional to the square of its primary voltage. As is well known by ones skilled in the art, a delta connection for the primary winding provides higher primary voltage than a star connection, and such higher voltage for the primary winding makes the output torque of the drive motor 2 to 9 times higher than that with the star connection, if the other construction of the drive motor is unchanged. Further, even when the delta connection for the primary winding is maintained, provisional application of higher voltage from the electric power source generates higher output torque of the drive motor over a certain period. In other word, stronger beating motion is provided during that particular period. One embodiment of the apparatus in accordance with the present invention is shown in Figs. 1 and 2, in which a drive motor M includes a primary winding made up of three stator coils C1 to C3. The first stator coil C1 is provided with a pair of opposite chips U and X, the second stator coil C1 is provided with a pair of opposite chips V and Y, and the third stator coil C3 is provided with a pair of opposite chips W and Z. Electric power is supplied, via respective electromagnetic contactors MC1 to MC3, from a given electric power source (not shown). More specifically, the first chips U, V and W of the stator coils C1 to C3 are connected to the electric power source via the first electromagnetic contactor MC1. These chips U, V and Z via the second electromagnetic contactor MC2 so that closure of the second electromagnetic contactor MC2 should establish short circuits between the first chips U, V and W and the second chips X, Y and Z, respectively. The one terminals'of the third electromagnetic contactor MC3 are connected to the second chips Z, X and Y whereas the other terminals of the third electromagnetic contactor MC3 are connected to each other so that closure of the third electromagnetic contactor MC3 should establish short circuit between the second chips X, Y and Z. Operation of the electromagnetic contactors MC1 to MC3 is controlled by the control circuit shown in Fig. 2, in which the control circuit includes three relays R1 to R3 and a time-limit relay TR. When these relays are activated, corresponding contacts and the above-described electromagnetic contactors MC1 to MC3 operate as programmed. When the first relay R1 is activated, a first relay acontact Rla and the first electromagnetic contactor MC1 are closed. When the second and third relays R2 and R3 are activated, relay b-contacts R2b and R3b are opened whereas the second and third electromganetic contactors MC2 and MC3 are closed. When the time-limit relay TR is activated, a time-limit a-contact TRa is closed and a time-limit b-contact TRb is opened with a prescribed time delay. One terminals of the relays R1 to R3 and the time-limit relay TR are all connected to one output terminal of the electric power source. One terminals of the first relay a-contact Rla and a first switch S1 are connected to the other output terminal of the electric power source. The other terminal of the first relay a-contact Rla is connected, via a second switch S2, to the other terminal of the first switch 51. The first and second switches S1 and S2 are both manually operable and include self-reversible contacts. The other terminal of the first switch S1 is connected to the other terminals of the first and time-limit relays R1 and TR. The other terminal of the first switch S1 is connected, via the time-limit b-contact TRb and the third relay b-contact R3b, to the other terminal of the second relay R2. The other terminal of the first switch S1 is further connected, via the time-limit a-contact TRa and the second relay b-contact Rb2, to the other terminal of the third relay R3. The operation of the apparatus with the above-described construction will hereinafter be explained in sequence. For starting of the loom running, the first switch Sl is manually depressed in order to activate the first second and time-limit relays R1, R2 and TR. As thefirstrelay R1 is activated, the first relay contact Rla is closed in order to close the self-holding circuit for the first relay R1. As a consequence, activation of the first, second and time-limit relays Rl, R2 and TR is maintained even after the pressure on the first switch S1 is removed. Activation of the first and second relays R1 and R2 opens the second relay b-contact R2b. The condition of the control circuit with the depressed first switch S1 is illustrated in Fig. 3B. Activation of the first and second relays R1 and R2 causes closure of the first and second electromagnetic contactors MC1 and MC2. As a consequence, a delta connection is established for the primary winding coils C1 to C3 of the drive motor M as shown in Fig. 3A. Thus, supply of the electric power is initiated via the closed electromagnetic contactor MC1 and the electric current flows to the primary winding coils C1 to C3 for starting of the loom running. As described already, the value of the voltage applied to the primary winding of the drive motor M under the delta connection is about 9 times as high as that under the star connection and, as a consequence, the output torque of the drive motor M increases accordingly. After a prescribed length of time has passed from starting of the loom running, i.e. depression of the first switch S1, the time-limit relay TR operates to close its time-limit a-contact TRa and open its time-limit b-contact TRb, respectively. Opening of the time-limit b-contact TRb causes deactivation of the second relay R2 which thereupon closes the second relay bcontact R2b. Since the time-limit a-contact TRa is in the cosed state, the third relay R3 is activated to open the third relay b-contact R3b. This condition is illustrated in Fig. 4B. The timing for the above-described operation of the time-limit relay TR is adjusted by a timing control circuit which will be later explained in more detail. Activation of the third relay R3 further causes closure of the third electromagnetic contactor MC3 whereas deactivation of the second relay R2 opens the second electromagnetic contactor MC2. As a consequence, a star connection is established for the primary winding coils Cl to C3 of the drive motor M as shown in Fig. 4A. The value of the voltage applied to the primary winding of the drive motor M under the star connection is apparently lower than that under the delta connection and, as a consequence, the output torque of the drive motor M decreases accordingly. When the loom running is to be stopped, the second switch S2 is manually depressed. Depression of the second swtich S2 causes deactivation of the first, third and time-limit relays R1, R3 and TR. As a result, the first relay a-contact Rla and the time-limit a-contact TRa are rendered open, and the third relay b-contact R3b and the time-limit b-contact TRb are closed to resume the condition shown in Fig. 2. Deactivation of the first relay R1 causes corresponding opening of the first electromgnetic contactor MC1 so that the electric power supply to the drive motor M is cancelled. The drive motor M ceases its rotation and the loom running is stopped. Further, deactivation of the third relay R3 renders the third magnetic contactor MC3 open so that the connection between the primary winding coils C1 to C3 of the drive motor M should be cancelled. The condition shown in Fig. 1 has been resumed. One embodiment of the timing control circuit for the above described time-limit relay TR is illustrated in Fig. 5 and its exemplary operation is shown in Fig. 6. The following description is based on the positive logic. In the time-limit control circuit shown in Fig. 5, one left side terminal A is connected to a preparation switch (not shown) for initiating preparatory operatioin of the loom. Here the preparatory operation includes activation of the blower and the heater and deactivation. of the yarn breakage indicator lamps of the loom. The other left side terminal B is connected to the second switch S1 for causing stoppage of loom running (see Fig. 2) and appropriate means for generating stop signals upon yarn breakages. A further left side terminal C is connected to the first switch S1 for starting loom running. When any one of associated switches is depressed, a logic t'l" appears at the corresponding terminal A, B or C. One right side terminal D is connected to the star connection- group, the other terminal E to the delta connection group and a further terminal F to the drive motor rotation group in the circuit shown in Fig. 2, respectively. When a logic "1' appears at any of the terminals D, E and F, the corresponding group is activated. The terminal A is connected to the set terminal S of the first flip-flop 1, the terminal B to the reset terminal R of the first flip-flop 1 and to the reset terminal R of the second flip-flop 3, and the terminal C to the second input terminal of the first AND-gate 2. The first input terminal of the first AND-gate 2 is connected to an output terminal Q of the first flip-flop 1. The output terminal Q of the first flip-flop 1 is also connected to the first input terminal of an OR-gate 7 via an inverter 6. The output terminal of the OR-gate 7 is connected to the first input terminal of the second AND-gate 9 whose output terminal is connected to the star connectioin terminal D. The output terminal of the first AND-gate 2 is connected to the set terminal S of the second flip-flop 3 whose output terminal Q is connected to the input terminal of an one-shot multivibrator 4. In the case of the illustrated example, the input holding time "t" of this multivibrator 4 is set to a value between 150 and 1000 ms. The output terminal of the multivibrator 4 is connected, on the one hand, directly to the delta connection terminal E and, on the other hand, to the second input terminal of the second AND-gate 9 via in inverter 8. The output terminal Q of the second flip-flop 3 is connected to the input terminal of a delay circuit 5. In the case of the illustrated example, the delay time of the delay circuit 5 is set to 40 ms. The output terminal of the delay circuit 5 is connected, on the one hand, to the second input terminal of the OR-gate 7 and, on the other hand, to the drive motor terminal F. The operation of the time-limit control circuit with the above-described construction is as follows. Under normal running condition of the loom, no switches are depressed and logics "0" appear at the three left side terminals A, B and C. Consequently, a logic "1" is generated at the output terminal Q of the first flip-flop 1 and inverted into a logic "O" by operation of the inverter 6 which is then passed to the first input terminals of the OR-gate 7 and the first AND-gate 2. Since the logic "O" at the-start terminal C is concurrently passed to the second input terminal of the first ANDgate 2, the first AND-gate 2 generates a logic "0" as its output which is then passed to the set terminal S of the second flip-flop 3. Since the logic "0" at the stop terminal B is concurrently passed to the reset terminal R of the first flipflop 3, a logic "1" is generated at the output terminal Q of the first flip-flop 3. Upon receipt of this logic "1", the multivibrator 4 generates a logic "0". This logic "0" is then passed to the delta connection terminal E so that the delta connection group should not be activated. The logic "0" from the multivibrator 4 is further inverted into a logic "1 " by operation of the inverter 8 which is then passed to the second input terminal of the second AND-gate 9. The output logic "1" of the second flip-flop 3 is, on the one hand, passed to the drive motor terminal F via the delay circuit 5 so that the drive motor group should be kept under activation. The logic "1" is, on the other hand, passed to the second input terminal of the OR-gate 7 which thereupon generates a logic "1". This logic "1" is passed to the first input terminal of the second AND-gate 9. Since the inverted logic "1" from the multivibrator 4 is concurrently passed to the second input terminal of the second AND-gate 9, the second AND-gate 9 generates a logic "1" as its output which is then passed to the star connection terminal D so that the star connection group should be activated. As a consequence, the drive motor M of the apparatus shown in Fig. 1 is driven for rotation with the star connection for its primary winding during the normal running of the loom. When running of the loom is stopped either purposely or by accident, a logic "1" appears at the stop terminal B whilst other terminals A and C are occupied by logics "0". This logic "1" from the stop terminal B resets the first flip-flop 1 which thereupon generates a logic "0" at its output terminal Q. This logic "0" is inverted into a logic "1" by operation of the inverter 6 which is passed to the OR-gate 7. The OR-gate 7 then generates a logic "1" as its output. The output logic "1" from the first flip-flop 1 is passed to the first input terminal of the first AND-gate 2 whose second input terminal is concurrently in receipt of the logic "0" from the start terminal C. Consequenly, the first AND-gate 2 generates an output logic "0" which: is then passed to the set terminal S of the second flip-flop 3. The logic "1" at the stop terminal B is concurrently passed to the reset terminal R of the second flip-flop 3 which thereupon generates a logic "0" at its output terminal Q. Upon receipt of this logic "0", the multivibrator 4 generates an output logic "0" which is then passed to the delta connection terminal E so that the delta connection group should not be activated. This output logic "0" of the multivibrator 4 is inverted into a logic "1" by operation of the inverter 8 which is then passed to the second input terminal of the second AND-gate 9. The output logic "0" of the second flip-flop 3 is passed, via the delay circuit 5, to the drive motor terminal F so that the drive motor group should not be activated. The abovedescribed output logic "1" of the OR-gate 7 is passed to the first input terminal of the second AND-gate 9 whose second input terminal is concurrently in receipt of the inverted logic "1" from the multivibrator 4. As a result, the second AND-gate 9 generates an output logic "1" which is then passed to the star connection terminal D so that the star connection group should be activated. Thus, when the running of the loom is stopped in the apparatus shown in Fig. 1, the star connection for the primary winding is retained but the drive motor ceases its rotation. When preparatory operation is entered in advance to starting of the loom running, a logic "1" appears at thee preparation terminal A and the other teminals B and C are occupied by logics "0". The logic "1" from the preparation terminal A resets the first flip-flop 1 which generates a logic "1" at the output terminal Q. This logic "1" is inverted into a logic "0" by operation of the inverter 6 which is then passed to the first input terminal of the OR-gate 7. The logic "1" from the first flip-flop 1 is further passed directly to the first input ter--minal of the first AND-gate 2 whose second input terminal is concurrently in receipt of the logic "0" from the start terminal C. Then, the first AND-gate 2 generates a logic "0" which is then passed to the set terminal S of the second flip-flop 3. Concurrently with this procedure, the logic "0" from the stop terminal B is passed to the reset terminal R of the second flipflop 3 which generates a logic "0" at its output terminal Q. Upon receipt of this logic "0", the multivibrator 4 generates a logic "0" which is then passed to the delta connection terminal E so that the delta connection group should not be activated. This output logic "0" is inverted into a logic "1" by operation of an inveter 8 which is then passed to the second input terminal of the second AND-gate 9. The output logic 't" of the second flip-flop 3 is passed, via the delay circuit 5, to the drive motor terminal F so that the drive motor group should not be activated. This logic "0" is further passed to the second input terminal of the OR-gate 7 which generates an output logic "0". This output logic "0" is then passed to the first input terminal of the second ANDgate 9 whose second input terminal is concurrently in receipt of the inverted logic "1" from the multivibrator 4. As a result the second AND-gate 9 generates an output logic "0" which is then passed to the star connection terminal D so that the star connection group should not be activated. During the preparatory operation of the loom, no connection is established for the primary winding of the drive motor M in the apparatus shown in Fig. 1. As the loom running is started, a logic "1" appears at the start terminal A and the other terminals A and B are occupied by logics "0". The logic "0" from the preparation terminal A is passed to the set terminal S and the logic "0" from the stop terminal B is passed to the reset terminal R of the first flipflop 1 which thereupon generates a logic "1" at its output terminal Q. This output logic "l"'is inverted into a logic "0" by operation of the inverter 6 which is then passed to the first input terminal of the OR-gate 7. The output logic "1" from the first flip-flop 1 is further passed directly to the first input terminal of the first AND-gate 2 whose second input terminal concurrently receives the logic "1" from the start terminal C. As a result, the first AND-gate 2 generates an output logic "1" which is passed to the set terminal S of the second flip-flop 3. The second flip-flop 3 is accordingly set and generates a logic "1" at its output terminal Q. This output logic "1" is passed to the delay circuit 5 which generates a logic "1" with 40 ms. time delay. Consequently, the motor drive terminal F is occupied by the logic "O" for the period of 40ms. from starting of the loom running, and by the logic "1" after the period is overdue. The above-described output logic "1" is also passed to the second input terminal of the OR-gate 7 again with 40 ms. time delay which'. then generates an output logic "1" to be applied to the first input terminal of the second AND-gate 9. The logic "1" from the output terminal Q of the second flip-flop 3 is passed to the multivibrator 4. As a consequence, the multivibrator 4 generates an output logic "1" for the period of t ms. (150 ot S1000) from starting of the loom running, and an output "0" after the period is overdue. In accordance with this shift in logic, the delta connection terminal E is occupied by the logic "1" for the period of t ms. from starting of the loom running, and the delta connection group is activated so that the drive motor M should be driven for rotation with the delta connection for its primary winding during this starting period of the loom running in the apparatus shown in Fig. 4. In the mean time, the output logic "1" of the multivibrator 4 is inverted into a logic "0" by operation of the inverter 8 which is then applied to the second input terminal of the second AND-gate 9. As a result, the second ANDgate 9 applies its output logic "0" to the star connection terminal D so that the star connection group in the circuit shown in Fig. 2 should not be activated. After the starting period of t ms. is overdue, the logic "0" appears at the delta connection terminal E in order to deactivate the delta connection group in the circuit shown in Fig. 1, whereby the delta connection in the apparatus shown in Fig. 1 is cancelled. Concurrently with this shift, the output logic "0" of the multivibrator 4 is inverted into a logic "1" by operation of the inverter 8 which is then passed to the second input terminal of the second AND-gate 9. The AND-gate 9 therefore generates an output logic "1" to be passed to the star connection terminal D, the star connection group in the circuit shown in Fig. 2 is activated and the drive motor M is driven for continued rotation but with the star connection for its primary winding in the apparatus shown in Fig. 1. In summary, adjustment of the length of the input holding time "t" of the one-shot multivibrator 4 in the time-limit control circuit shown in Fig. 5 enables free change in timing of the shift from the delta to star connection and vice versa in the apparatus shown in Fig. 1. In the case of the first embodiment of the present invention shown in Figs. 1 and 2, the output torque of the drive motor M for the loom is adjusted during the starting period of loom running by time-functionally shifting the connection for its primary winding from delta to star and vice versa. As briefly mentioned already, however, such adjustment of the output torque of the drive motor can also be effected by provisionally applying voltage higher than the electric power source voltage to the drive motor during the starting period of loom running even without shift in connection for its primary winding. The second embodiment of the present invention shown in Figs. 7 and 8 enables output torque adjustment of this fashion. In the following description and drawings, elements substantially similar in construction and operation to those used for the apparatus shown in Figs. 1 and 2 are designated with similar reference characters. In the arrangement shown in Fig. 7, the drive motor M for the loom is connected to the given electric power source via a transformer TF and four electromagnetic contacters MC1' to MC4'. More specifically, the transformer TF includes primary winding coils Tia and Tib and secondary winding coils T2a and T2b. The first-primary coil Tia has a pair of end terminals a and b whereas the second primary coil Tlb has a pair of end terminals c and d. The primary end terminals a and d are connected, via the first electomagnetic contactor MC1', to the R- andT- phase terminals of the three-phase electric power source whereas the primary end terminals b and c are both connected to the S-phase terminal of the electric power source. The first secondary coil'T2a has a pair of end terminals e and y whereas the second secondary coil T2b has a pair of end terminals h and j. The secondary coils T2a and T2b are further provided with intermediate terminals f and i, respectively. The secondary end terminals g and h are both connected to the S-phase terminal of the electric power source. One terminals of the electromagnetic contacters MC2', MC3' and MC4' are connected to ships U and W of the drive motor M and a chip V of the drive motor M is connected to the S-phase terminal of the electric power source. The other terminals of the electromagnetic contacter MC2' are connected to the secondary end terminals e and j of the first and second secondary coils T2a and T2b, the other terminals of the electromagnetic contacter MC4' are connected to the secondary intermediate terminals f and i of the first and second secondary coils T2a and T2b, and the otherterminals of the electromagentic contacter MC3' are connected to the primary end terminals a and d of the first and second primary coils Tia and Tlb. Here, the number of turns for the secondary coils T2a and T2b is larger than that for the primary coils Tia and Tlb. As a consequence, when the secondary end terminals e and j are connected to the input chips U and W of the drive motor M, the value of the voltage applied to the drive motor M is larger than that of the electric power source voltage. The position of the taps on the secondary coils T2a and T2b for the secondary intermediate terminals f and i is selected so that the number of turns for the section between the terminals f and g and for the section between the terminals h and i should be smaller than that for the section between the terminals a and b and for the section between the terminals c and d. As a consequence, when the secondary intermediate terminals f and i are connected to the input chips W and V of the drive motor M, the value of voltage applied to the drive motor M is smaller than that of the electric power source voltage. Further, when the primary end terminals a and d of the first and second primary coils are connected to the input chips U and W of the drive motor M, the value of voltage applied to the drive motor M is equal to that of the electric power source voltage. The operation of the electromagnetic contacters MCi' to MC4' is controlled by the circuit shown in Fig. 8. The construction of this circuit is basically same as that of the circuit shown in Fig. 2 except for addition of the third switch S3 and the fourth relay R4. More specifically, one terminal of the fourth relay R4 is connected, via the third switch S3, to the one terminal of the electric power source whereas the other terminal of the fourth relay R4 is connected to the other terminal of the electric power source. When the first relay R1 is activated, a first relay acontact Rla and the first electromagnetic contactor MC1' are closed. When the second and third relay R2 and R3 are activated, the second and third relay b-contacts R2b and R3b are opened whereas the second and third electromagnetic contactors MC2' and MC3' are closed. When the fourth relay R4 is activated, the fourth electromagnetic contactor MC'4 is closed. When the time-limit relay TR is activated, a time-limit acontact TRa is closed and a time-limit b-contact TRb is opened with a prescribed time delay. The operation of the apparatus with the above-described construction: will hereinafter be explained in sequence. For starting of the loom running, the first switch S1 is manually depressed in order to activate the relays R1, R2 and TR. As the first relay R1 is activated, the first relay acontact Rla is closed in order to close the self-holding circuit for the first relay Ri. As a consequence, activation of the first, second and time-limit relays R1, R2 and TR is maintained even after the manual pressure on the first switch S1 is removed. Activation of the first and second relays R1 and R2 closes the first and second electromagnetic contactors MC1' and MC2', and opens the second relay b-contact R2b. Thus supply of the electric power is initiated via the closed electromagnetic contactors MCi' and MC2' and the electric current flows-to the drive motor M for starting of the loom running. This condition is illustrated in Figs. 9A and 9B. It will be well appreciated that the condition shown in Fig. 9A fairly corresponds to the above-described mode of connection in which the secondary end terminals e and j of the first and second secondary coils T2a and T2b are connected to the input chips U and W of the drive motor M. So, under this condition, the value of the voltage applied to the drive motor M is larger than that of the electric power source voltage so that the drive motor M is able to provide higher output torque. After a prescribed length of time has passed from starting of the loom running, i.e. depression of the first switch Si, the time-limit relay TR operates to close its time-limit a-contact TRa and open its time-limit b-contact TRb, respectively. Opening of the time-limit b-contact TRb causes deactivation of the second relay R2 which thereupon opens the second electromagnetic contactor MC2' and closes the second relay b-contact R2b. Since the time-limit a-contact TRa is in the closed state, the third relay R3 is activated to open the third relay b-contact R3b. This condition is illustrated in Fig. lOb. Activation of the third relay R3 further causes closure of the third electromagnetic contactor MC3'. This condition is shown in Fig. 10A. It will be well appreciated that the condition shown in Fig. 10A fairly corresponds to the above-described mode of connection in which the primary end terminals a and d of the first and second primary coils Tia and Tlb are connected to the input U and W of the drive motor M. So, under this condition, the value of voltage applied to the drive motor M is equal to that of the electric power source voltage. As a consequence, the normal loom running is carried out with lesser power consumption then the starting period loom running. When the loom running under the condition shown in Figs. lOA and lOB is to be stopped, the second switch S2 is manually depressed. This causes deactivation of the first, third and time-limt relays Ri, R3 and TR. As a result, the first relay a-contact Rla and the time-limit a-contact TRa are rendered open, and the third relay b-contact R3b and the time-limit b-contact TRb are closed to resume the condition shown in Fig. 8. Deactivation of the first relay R1 causes corresponding opening of the first electromagnetic contactor MC1' so that the electric power supply to the drive motor M should be cancelled. The drive motor M ceases its rotation- and the loom running is stopped. Further, deactivation of the third relay R3 renders the third electro-magnetic contactor MC3' open so that the drive motor M should be disconnected from the transformer TF. The condition shown in Fig. 7 has been resumed. The third switch 3 used for the second embodiment shown in Figs. 7 and 8 enables the so-called inching operation on the loom. The so-called inching-operation includes to run the loom over a small desired crank angle for a very short period for the purposes of defect removal, maintenance adjustment etc. Since the loom has to be run over the small desired crank angle, it is preferable that the output torque of the drive motor should be lower than that in the normal loom running in order to obviate any ill influences by inertia. When the normal loom running is intercepted by, for example, a yarn breakage, the relays R1 to R3 are deactivated and the apparatus assumes the condition shown in Figs. 7 and 8. As the third switch S3 is manually depressed under this condition, the fourth relay R4 is activated to close the fourth electromagnetic contactor MC4' as shown in Figs. llA and llB. It will be appreciated that this condition corresponds to the above-described mode of connection in which the secondary intermediate terminals f and i of the first and second secondary coils T2a and T2b are connected to the input terminals W and U of the drive motor M. With this mode of connection, the value of the voltage applied to the drive motor M is smaller than that of the elctric power source voltage. As a result, the output torque of the drive motor M under this condition is lower than that in the normal loom running, thereby enabling smooth inching operation on the loom with reduced influence of the inertia. Even when the inching operatioin is repeated frequenly, use of the transformer avoids any overheat troubles. Further, the value of the voltage to be applied to the drive motor M can easily and simply be adjusted by shifting the position of the taps for the secondary intermediate terminals f and i. This means that the output torque of the drive motor M for the inching operation can be easily and freely adjusted depending on the actual process condition. The connection shown in Fig. 7 is adapted for an inching operation in which the drive motor M is driven for normal rotation. For effecting an inching operation in which the drive motor M should be driven for reverse rotation, connection of selected two input terminals of the drive motor to the transformer has to be changed in a known manner. In a further embodiment of the present invention, a reactor may be used as a substitute for the transformer TF used for the second embodiment shown in Fig. 7. Application of high voltage to the primary winding of the drive motor during the starting period of loom running may allow flow of high starting current. In general, however, a group of looms are being driven for concurrent running in a mill and the equipment capacy is usually designed 20 to 30 7. larger than the critical value. These factors concur to alleviate in practice the influence of the situation in which a couple of looms start their running concurrently. In accordance with the present invention, the output torque of the drive motor for a loom can freely be shifted from high to normal and/or from normal to low at selected timings after starting of loom running by properly adjusting the voltage to be applied to the drive motor. When the shifting from high to normal is timed to initiation of the normal runnin running condition of the loom, sufficient beating motion is assured during the starting period of loom running with reduced power consumption during normal loom running. When the shifting from high to normal takes place before the loom reaches its normal running condition, generation of thick place defects can be reduced greatly even in the case of fabrics vernalable to thick place formation. When the shifting from high to normal takes place after the loom has reached its normal running condition, generation of thin place defects can be reduced greatly even in the case of fabrics vernalable to thin place Tormation. Inching operation can be carried out very easily by provisionally lowering the output torque of the drive motor at anytime required.

Claims: Claims 1. Method for automatic running control of a loom comprising applying high voltage to the primary winding of a drive motor for said loom during the starting period of loom running, and lowering voltage to be applied to said drive motor from said high voltage at a prescribed timing after starting of said loom running, the electric power source voltage being unchanged. 2. Method as claimed in claim 1 in which said voltage to be applied to said drive motor is lowered when said loom is placed under its normal running condition. 3. Method as claimed in claim i in which said voltage to be applied to said drive motor is lowered before said loom is placed under its normal running condition. 4. Method as claimed in claim 1 in which said voltage to be applied to said drive motor is lowered after said loom has been placed under its normal running condition. 5. Method as claimed in claim 1, 2, 3 or 4 in which said high voltage is maintained by keeping said primary winding of said drive motor in delta connection mode, and voltage lowering is realized by shifting said primary winding of said drive motor into a star connection mode at said prescribed timing. 6. Method as claimed in claim 1, 2, 3 or 4 in which said high voltage is maintained by transforming said electric power source voltage higher, and voltage lowering is realized by cancelling voltage transformation at said prescribed timing. 7. Apparatus for automatic running control of a loom comprising an electric power source providing constatn electric power source voltage, a drive motor including primary winding, ba first switching assembly connected to said electric power source, a second switching assembly interposed between said first switching assembly and said primary winding of said drive motor and for placing said primary winding in a delta connection mode when closed during the starting period of loom running, a third switching assembly interposed between said first switching assembly and said primary winding of said drive motor and for placing said primary winding in a star connection mode when closed at a prescribed timing after starting of said loom running, and a control circuit connected to said switching assemblies for their operation control. 8. Apparatus as claimed in claim 7 in which each said switching assembly takes the form of an electromagnetic contactor. 9. Apparatus as claimed in claim 7 in which said control circuit includes a time-limit relay for fixing said prescribed timing, and an a time-limit control circuit connected to said time-limit relay for operation control. 10. Apparatus as claimed in claim 9 in which said time-limit control circuit includes a one-shot multivibrator having an input holding time indicative of said prescribed timing. 11. Apparatus as claimed in claim 9 in which said control circuit further includes, a first relay connected to said first switching assembly, a second relay connected to said second switching assembly, a third relay connected to said third switching assembly, and manually operable start and stop switches connected to said relays. 12. Apparatus for running control of a loom comprising an electric power source providing constant electric power source voltage, a drive motor including primary winding, a voltage adjuster connected on the input side to said first switching assembly, and generative at its first output terminals of voltage higher than said electric power source voltage, a second switching assembly for connecting said first output terminals of said voltage adjuster to said primary windings of said drive motor when closed during the starting period of loom running, a third switching assembly for connecting said electric power source to said primary winding of said drive motor at a prescribed timing after starting of said loom running, and a control circuit connected to said switching assemblies for their operation control. 13. Apparatus as claimed in claim 12 in which said voltage adjuster takes the form of a transformer. 14. Apparatus as claimed in claim 12 in which said voltage adjuster takes the form of a reactor. 15. Apparatus as claimed in claim 12 in which said control circuit includes a time-limit relay for fixing said prescribed timing, and a time-limit control circuit connected to said time-limit relay for operation control. 16. Apparatus as claimed in claim 15 in which said time-limit control circuit includes a one-shot multivibrator having an input holding time indicative of said prescribed timing. 17. Apparatus as claimed in claim 15 in which said control circuit further includes a first relay connected to said first switching assembly, a second relay connected to said second switching assembly, a third relay connected to said third switching assembly, and manually operable start and stop switches connected to said relays. 18. Apparatus as claimed in claim 12 in which said voltage adjuster is further generative at its second output terminals of voltage lower than said electric power source voltage. 19. Apparatus as claimed in claim 18 further comprising a fourth switching assembly connected to said control circuit, and connecting said second output terminals of said voltage adjuster to said'primary winding of said drive motor when closed.

Inventors: SAKANO, TOSHIYUKI, SUGITA, KATSUHIKO
Applicants: TSUDAKOMA KOGYO KABUSHIKI KAISHA
Application year: 1982
Main classification: H02P1
IPC codes: H02P1