CONTROL SYSTEM FOR IMPROVING THE EFFICIENCY OF COOLING OR HEATING APPLIANCES

Abstract: The present invention relates to a system for controlling the flow of refrigerating fluid on cooling or heating ap­ pliances to improve efficiency under all load and room temperature conditions, based on detection and control of the temperature difference at the terminals of the evapor­ ators on the said appliances. The said difference in tempera­ ture is detected by two temperature sensors, one at the inlet and the other at the outlet of the evaporator, which send signals to an electronic control circuit that, in turn, controls a flow regulator so as to keep said difference temperature constant. Besides improving efficiency under all operating condi­ tions, the said control system also prevents frosting in the return pipe connecting the evaporator to the compressor. Furthermore, on two-door or combination refrigerators with a single compressor and two evaporators, whether series or parallel connected, the present invention provides for inde­ pendent operation of the two compartments as well as independent adjustment of the temperatures inside.

Description: "Control system for improving the efficiency of cooling or heating appliances". The present invention relates to a system for controlling the flow of refrigerating fluid on cooling or heating appliances comprising a compressor for compressing the refrigerating fluid, a condenser for condensing the refrigerating fluid from the compressor, at least one capillary tube for expanding the refrigerating fluid from the condenser, at least one means of evaporating the refrigerating fluid from the capillary tube, a return pipe connecting the outlet of the evaporating means to the inlet of the compressor and, finally, means for regulating the flow of refrigerating fluid, controlled by a temperature sensor at the outlet of the evaporator. As we know, the expansion valve on household appliances operating according to a refrigerating cycle has been replaced by a capillary tube, mainly for practical and economic reasons. This capillary tube, however, presents a number of drawbacks, mainly on account of its low flexibility and poor adaptability to different load and room temperature conditions. On a refrigerator, for example, with a light load or a high room temperature, a certain amount of refrigerating fluid may be present at the outlet of the evaporator. This not only causes a considerable fall in efficiency but also frosts up the refrigerating fluid return pipe to the compressor. Some may even get inside the compressor itself and so damage it. With a full load or low room temperature, on the other hand, the final part of the evaporator may contain refrigerating fluid in the form of saturated vapor. As this has very little cooling power, the refrigerating compartment would not be sufficiently cooled. On two-door refrigerators with two compartments (fresh food and freezer), a single compressor and a single series refrigerating fluid circuit, the problem is how to regulate the temperature in one compartment without automatically changing the temperature in the other too. An example of the problems caused by this relationship between the two compartments is when the freezer temperature has to be lowered (to freeze food just placed inside the compartment) whereas the fresh food compartment is already at minimum and cannot be lowered further. Or, conversely, the fresh food compartment has to be defrosted whereas the freezer temperature is already at maximum and cannot be raised further. The same type of problem is also involved on combination refrigerators with two compartments : deepfreeze and refrigerator. Also in the case of heat pumps, e.g. for heating water, on which the evaporator is in air (low-temperature heat source) and the condenser inside a cistern full of water (where the high-temperature heat is used), the temperature of the air and water, the evaporator and condenser are respectively in contact with, can vary within a very wide range. If we assume the outside air temperature ranges from -15 to +400C and the water in the cistern from 100 to 600C, under extreme conditions, the efficiency of the heat pump would be very low. In all these cases, it would be useful to be able to regulate the flow of refrigerating fluid according to load and the temperature of the condensers, so as to achieve maximum efficiency of the appliance and, as in the case of a two-door refrigerator, for example, provide for independent adjustment of the temperature in the two compartments. U.S. Patent NO 2.241.086 (Gould) describes a system for reducing the flow of refrigerating fluid on a refrigerator with a light load so as to prevent frosting in the refrigerating fluid return pipe. It consists of a thermostat which senses the temperature at the outlet of the evaporator. When this falls below a certain point, a relay is closed which causes electric current to be supplied to a heating element round the capillary tube. The flow of electric current heats the heating element and, consequently, also the capillary tube where bubbles are formed which reduce the flow of refrigerating fluid. The same patent also provides for other devices though still for reducing the flow of refrigerating fluid. The drawback of the above solution, however, is that it only poses the problem of preventing frosting on the refrigerating fluid return pipe. No consideration is given to avoiding overheating of the refrigerating fluid before it gets to the compressor, or high pressure of the refrigerating fluid due to the varying external conditions under which the condenser has to operate, all of which impair efficiency of the refri gerator which cannot run satisfactorily under all operating conditions. Neither does the above patent take into account that the evaporator is permanently drowned with refrigerating fluid to obtain maximum heat exchange efficiency. Finally, no provision is made in the Gould Patent for proportional, continuous adjustment of refrigerating fluid flow, at all times which would be impossible anyway owing to the fact that the only reference used is the temperature at the outlet of the evaporator. As this varies widely in response to changes in load and room temperature, it would be difficult to choose at which temperature to set the reference threshold for adjusting flow. The aim of the present invention is therefore to overcome the above drawbacks and provide a closed-loop system for controlling the flow of refrigerating fluid on cooling and heating appliances so as to ensure a good standard of efficiency under all operating conditions. With these aims in view, the present invention relates to a system for controlling the flow of refrigerating fluid on cooling or heating appliances comprising a compressor for compressing the refrigerating fluid, a condenser for condensing the refrigerating fluid from the compressor, at least one capillary tube for expanding the refrigerating fluid from the condenser, at least one means of evaporating the refrigerating fuid from the capillary tube, a return pipe connecting the outlet of the evaporating means to the in let of the compressor and, finally, means for regulating the flow of refrigerating fluid, controlled by a temperature sensor at the outlet of the evaporator, characterised by the fact that provision is made for a second temperature sensor at the inlet of the evaporator for establishing, together with the first sensor, the difference in temperature at the terminals of the evaporator, and that it is the said temperature difference which regulates the flow of refrigerating fluid so as to ensure efficient operation of the appliance under all operating conditions. The invention will now be described with reference to the attached drawings, provided by way of a non-limiting example, in which: - Figure 1 shows a Mollier graph of the thermodynamic cycle of appliances fitted with the present invention; - Figure 2 shows a diagram of a refrigerator or freezer fitted with the present invention; - Figure 3 shows a diagram of a refrigerator with a water-drowned condenser fitted with the present invention; - Figure 4 shows a diagram of a heat pump fitted with the present invention; - Figure 5 shows a diagram of a combination refrigerator with two compartments (fresh food and freezer), a single compressor and two independently-operating parallel evaporators fitted with the present invention; ; - Figure 6 shows a diagram of a two-door or combi nation refrigerator with two compartments (fresh food and freezer), a single compressor and two series evaporators fitted with the present invention; - Figure 7 shows a graph of temperatures at significant points on the two-door refrigerator in Figure 6; - Figure 8 shows an electric diagram of an electronic control circuit used on the two-door refrigerator in Figure 6. Figure 1 shows the thermodynamic cycle of the refrigerating fluid on a Mollier graph of temperature against enthalpy. As you know, to improve the efficiency of this cycle, the refrigerating fluid is also superheated and subcooled. The cycle points marked "I" and "U" represent the state of the refrigerating fluid at the evaporator inlet and outlet respectively. As already explained, changes in load and external temperature affect both the flow of refrigerating fluid and its temperaure at the inlet and outlet of the evaporator, that is to say, "I" varies around A and B and "U" around C and D. As the diagram clearly shows, the present invention establishes for optimum operation the temperature difference corresponding to points "U-I" (i.e. the amount by which the fluid must be overheated at the outlet as compared with the inlet of the evaporator) and keeps it constant second by second throughout operation of the appliance. Clearly, temperature "U" could not be taken on its own, in that changes in "I" caused by varying system conditions would prevent optimum efficiency of the appliance from being obtained under all working conditions. The solution adopted by the present invention, on the other hand, ensures that the cooling capacity of the evaporator is fully exploited under all operating conditions. All that is needed for adjusting the flow of refrigerating fluid accurately, is a temperature sensor at the inlet and outlet of the evaporator and continuous adjustment of the flow of refrigerating fluid. Figure 2, representing a refrigerator, shows a compressor (1), a condenser (2) connected to the outlet of compressor (1), a capillary tube (3) connected to the outlet of condenser (2) sized so as to provide for maximum flow to the refrigerating circuit, a device (4) in capillary tube (3), which is purposely cut off, for continuous adjustment of flow in the tube, an evaporator (5) connected to capillary tube (3), a return pipe (6) connecting the outlet of evaporator (5) to compressor (1), three temperature sensors comprising negative-temperature-coefficient (NTC) resistors, the first (7) on condenser (2), the second (8) at the inlet of evaporator (5) and the third (9) at the outlet of evaporator (5), an electronic control circuit (10) for controlling device 4 and, finally, a fan (11). During operation, the temperature difference "U-I" is set to 6 C which laboratory tests have shown to result in optimum operation of the refrigerator. When this difference starts to fall below 60C (indicating liquid is still present at the evaporator outlet, therefore flow is too high), control circuit 10 causes device 4 to reduce the flow of refrigerating fluid. When, on the other hand, the temperature dif ference starts to exceed 60C (indicating superheated vapor at the evaporator outlet,. therefore insufficient flow), control circuit 10 causes device 4 to increase the flow of refrigerating fluid. Too high a flow, accompanied by a fall in temperature difference "U-I" may be caused by a light load or a rise in external temperature. Conversely, poor flow, accompanied by a rise in temperature difference "U-I" may be caused by a full load or a fall in external temperature. As you can see, in each of these cases (which are all possible), the flow of refrigerating fluid is regulated automatically. If it tends to rise, the system brings it down, if it tends to fall, the system brings it back up. In the case of too much flow, this adjustment also prevents frosting on return pipe 6. Figure 2 could also apply to the refrigerating circuit on a freezer in which case operation is exactly as already described with the exception that optimum operation demands a "U-I" temperature difference of 40C for freezing and 80C for storage. Clearly, a suitable switch on control circuit 10 could provide for switching the temperature difference imposed by the said circuit 10 in each case. Freezers of this type are usually fitted with a fan (11) for cooling condenser (2). This fan is usually activated together with compressor (1) but operating or room conditions may demand that the fan be either left off or operated at maximum capacity. In this case, control circuit 10 turns the fan on or off and regulates its speed according to temperature difference "U-I" and temperature "T" on the condenser. Figure 3 shows a diagram of a refrigerator on which the condenser is immersed in water for producing hot water too and on which the parts common to Figure 2 are indicated using the same numbers. This shows a compressor (1), a condenser (2) connected to the outlet of compressor (1) and immersed in a container (12) full of water, a capillary tube (3) connected to the outlet of condenser (2) sized so as to provide maximum flow on the refrigerating circuit, a device (4) in capillary tube (3), which is purposely cut off, for continuous adjustment of flow in the tube, an evaporator (5) connected to capillary tube (3), a return pipe (6) connecting the outlet of evaporator (5) to compressor (1), two temperature sensors comprising two negativetemperature-coefficient (NTC) resistors, the first (8) at the inlet of evaporator (5) and the second (9) at the outlet of the same evaporator (5), and, finally, a container full of water (12) with a cold water inlet (13) and hot water outlet (14). Container (12) is used for collecting and storing heat from condenser (2), which would otherwise be lost, by heating the water inside which can thus be used for bathroom or kitchen purposes. Operation of this appliance is exactly the same as in Figure 2 only, in this case, the external environment affecting condenser (2) is represented by the water in container (12) whose temperature is assumed to range between 100C and 150C and can therefore affect the efficiency of the appliance alongside changes in load. In this case, testing has shown a "U-I" temperature difference of 60C to be the best. Figure 4 shows a diagram of a heat pump with a condenser immersed in a container of water, an evaporator in air and parts common to Figure 2 indicated by the same numbers. It shows : a compressor (1), a condenser (2) connected to the outlet of compressor (1) and immersed in a container of water (12), a capillary tube (3) connected to the outlet of condenser (.2) sized so as to provide maximum flow on the refrigerating circuit, a device (4) in capillary tube (3), which is purposely cut off, for continuous adjustment of the flow in the tube, an evaporator (5) in air and connected to capillary tube (3), a return pipe (6) connecting the outlet of evaporator (5) to compressor (1), two temperature sensors comprising two negative-temperature-coefficient (NTC) resistors, one (8) at the inlet of evaporator (5) and the other (9) at the outlet of the same evaporator (5), an electronic control circuit (10), a fan (11) and a water container (12) fitted on top of compressor (1) for collecting the heat generated by it. The function of a heat pump is to collect heat from a low-temperature source (in this case air which is assumed to range in temperature from -150 to 300C) and supply it, at the expense of work done by compressor (1), to a high-temperature utilizing source (in this case the water in container 12 which is assumed to range in temperature from 100 to 500C). During operation, the difference in temperature "U-I" is set at 8 C which laboratory tests have shown to be the best. When this difference starts to fall (indicating liquid is still present at the evaporator outlet, therefore flow is too high), control circuit (10) causes device (4) to reduce the flow of refrigerating fluid. When, on the other hand, the temperature difference starts to rise (indicating superheated vapor at the evaporator outlet, therefore insufficient flow), control circuit 10 causes device 4 to increase the flow of refrigerating fluid. A fall temperature difference "U-I" may be caused by high temperature of the water in container (12) and, consequently, also of condenser (2), or low temperature of the air and, consequently, also of evaporator (5), or both together. A rise in temperature difference "U-I" may be caused by low temperature of the water in container (12) and, consequently, also of condenser (2), or high temperature of the air and, consequently, also of evaporator (5), or both together. In either case, the efficiency of the heat pump would be very poor, whereas the automatic flow regulating system provides for keeping it within reasonable limits. Another way of improving the efficiency of the heat pump when the air temperature is very low is to activate fan 11 which blows a larger quantity of air over evaporator (5) so as to supply it with heat. In this case too, operation of the fan is controlled by the control circuit in response to changes in tempera ture difference "U-I". Figure 5 shows a diagram of a combination refrigerator with two compartments (fresh food and freezer), a single compressor and two parallel evaporators, in which the components common to Figure 2 are indicated with the same numbers. The diagram shows : a compressor (1), a condenser (2) connected to the output of compressor (1), a refrigerating fluid storage tank (19) at the output of the condenser, a first capillary tube (3F) 0.73 mm in diameter and 2900 mm long, connected to storage tank (19), a first device (4F) in capillary tube (3F), which, is purposely cut off, for continuous adjustment of the flow in the tube, a first evaporator (5F) connected to capillary tube (3F), a second capillary tube (3C) 0.62 irjn in diameter and 3000 mm long, connected to storage tank (19), a second device (4C) in capillary tube (3C), which is purposely cut off, for continuous adjustment of the flow in the tube, (the size of the said capillary tubes (3F) and (-3C) is such as to provide for maximum flow to both branches of the refrigerating circuit), a second evaporator (5C) connected to capillary tube (3C), a pipe fitting (20) for both outputs of evaporators (5F) and (5C), a return pipe (6) connecting the said pipe fitting 20 to compressor (1), four temperature sensors consisting of negative-temperature-coefficient (NTC) resistors, one (21) at the inlet of evaporator (5F), the second (22) at the outlet of the same evaporator (5F), the third (23) at the inlet of evaporator (5C) and the fourth (24) at the outlet of the same evaporator (5C). Both compartments on the refrigerator operate fully independently in that evaporators (SF) and (5C) are connected parallel so that the refrigerating fluid in one cannot flow in the other. Of course, the capacity of compressor (1) and condenser (2) must be such that both compartments may be cooled at the same time. A single compartment (e.g. the freezer) may be cooled by closing device (4C) completely, so that no refrigerating fluid is allowed to flow in evaporator (SC), and by operating compressor (1). In this way, the freezer would be cooled whereas the fresh food compartment would not. Operating in this way though, not all the refrigerating fluid in the circuit would be used which is why storage tank (19) is required for collecting the refrigerating fluid left over in the cycle. As already mentioned, operation of both compartments is independent, therefore so is adjustment of refrigerating fluid flow in the respective circuits which is performed in exactly the same way as described for Figure 2. For optimum operation of both compartments, however, the temperature difference must be "UF-IF" = 40C at the terminals of the first evaporator (5F) (freezer) and "U C -I C " = 60C at the terminals of the second evaporator (SC) (fresh food compartment). Clearly, even if not shown in the diagram, a control circuit is provided in this case too. Only, besides receiving signals from the four temperature sensors (21, 22, 23, 24), it is also designed for supplying the control signal to the two devices (4F) and (4C). Figure 6 shows a diagram of a two-door refrige rator with two compartments (fresh food and freezer), a single compressor, two series evaporators and components common to Figure 2 indicated by the same numbers. The diagram shows : a compressor (1), a condenser (2) connected to the output of compressor (1), a capillary tube (3) connected to the output of condenser (2) sized so as to provide maximum flow on the refrigerating circuit, a device (4) in capillary tube (3), which is purposely cut off, for continuous adjustment of the flow in the tube, a first evaporator (5A) in the freezer connected to capillary tube (3), a second evaporator (SB) in the fresh food compartment connected to the outlet of the first evaporator (5A) via a separator (15) the function of which, during certain operating stages, is to prevent drops of refrigerating fluid from reaching the said second evaporator (5B), a part (17) of capillary tube (3) wound round the inlet of the said second evaporator (5B) for supplying it with part of its own heat, a return pipe (6) connecting the outlet of the second evaporator (5B) to compressor (1), four temperature sensors consisting of negative-temperaturecoefficient (NTC) resistors, the first (8) at the inlet of the first evaporator (5A), the second (9) at the outlet of the same evaporator (5A), the third (16) at the outlet of the second evaporator (5B) and the fourth (18) in the fresh food compartment. Figure 6 could apply to a variation of the refrigerating circuit on a combination refrigerator with two compartments (fresh food and freezer), a single compressor and two series evaporators. The only dif ference, in this case, is that the freezer is at the bottom and the fresh food compartment at the top. This means that for cooling only the freezer compartment, there is no need for separator (15) between the two evaporators to prevent refrigerating fluid entering the fresh food compartment evaporator in that, to do so, the refrigerating fluid would have to rise over one metre. It is therefore very unlikely that drops of refrigerating fluid could reach the fresh food compartment. Figure 7 may be useful for getting a better understanding of how the above appliance works. This shows temperature graphs of an operating cycle at the points where the sensors are located. "F" is the temperature of the fresh food compartment picked up by sensor 18, "I" the temperature at the inlet of the first evaporator (5A) picked up by sensor 8, "U1,, the temperature at the outlet of the same evaporator (5A), which is roughly the same as the temperature in the freezer, picked up by sensor 9, and "U2" the temperatu re at the outlet of the second evaporator (5B), which also gives us an indication of final defrosting temperature, picked up by sensor 16. During operation, the electronic control circuit, not shown in Figure 5, is initially set for a temperature difference "U2-I" of 80C which, during this stage of operation, is what "controls" adjustment of the appliance. When the fresh food compartment temperature "F" and defrosting temperature "U2" exceed maximum, compressor (1) is started (time T1). All the temperatures then begin to fall until temperature "F" in the fresh food compartment gets back to the required level. At this point (time T2), the control circuit switches over to temperature difference "U1 -I" of 50C which, during this stage, is what controls operation of the appliance, while device (4) reduces the flow of refrigerating fluid so that the inlet of the second evaporator (5B) only has superheated vapor. As this has practically no cooling power, it cannot lower the temperature of the fresh food compartment further. Separator 15 is useful in achieving this in that it is placed with a slant which prevents drops of refrigerating fluid from passing from the first evaporator (5A) into the second (5B). The capillary tube part (17) connected thermally to the inlet of the second evaporator (SB) superheats it by yielding its own heat so as to commence defrosting of the said plate. In the meantime, compressor (1) keeps running and the freezer gets colder, the latter process being accelerated by the fact that all the cooling power of the refrigerating fluid is expended on the freezer. When temperature "I" in the freezer reaches the required level (time T3), compressor (1) is turned off and the temperature in the freezer also starts to rise. When temperatures "F" and "U2" exceed maximum, another cycle is started. Should temperature "I" in the freezer reach maximum first so as to require that compressor (1) be turned on, an electric defrosting resistor, not shown in the diagram, is supplied so as to heat plate (5B) and bring temperature "U2 " quickly up to maximum so that compressor (1) may be turned on. If, on the other hand, the fresh food compartment needs cooling, the compressor can be turned on immediately without waiting for the freezer as there is no risk involved in overcooling the freezer. For fast-freezing (i.e. fresh food just placed inside the freezer) without lowering the temperature of the fresh food compartment, the appliance operates according to stage T2 -T3 of the cycle for as long as this is required with no risk to food in the fresh food compartment, which is unaffected. What is more, freezing power is increased during this stage in that all the cooling power of the refrigerating fluid is concentrated on the freezer. As the foregoing description clearly shows, defrosting is performed automatically each cycle. In fact, with this control system, it is impossible for frost to form on return pipe 6 in that, during stage T2 -T3, it only con tains superheated vapor and, during T1 -T2 , if tempe rature difference "U2 -I" shows signs of falling (flow too high), the control circuit causes device (4) to reduce the flow of refrigerating fluid. Similarly, if temperature difference "U2 -I" should rise during stage T1 -T2 or "U1 -I" during T2-T3 (indicating poor flow), the control circuit would cause device (4) to increase the flow of refrigerating fluid. In both stages T1 -T2 and T2 -T3, refrigerating fluid flow is regulated so as to be automatically "adapted" to different load and external temperature conditions thus guaranteeing a good standard of efficiency at all times. Finally, Figure 8 shows a diagram, partly in blocks, of an electronic control circuit used for regulating refrigerating fluid flow on the Figure 6 appliance. It shows . A transformer (T1 ) with its primary connected to the mains, one end of its secondary grounded and the other connected to the anode of diode D1 and one end of resistor R 16 The cathode of diode D1 is connected to the positive terminal of condenser C1, the negative terminal of which is both grounded and connected to the input of a positive voltage regulator (RTP). The middle terminal of the latter is grounded, while its output terminal is connected to the positive terminal of condenser C2 whose negative terminal is also grounded. A d.c. supply voltage is available at the termi nals of C . 2 . Block 102 containing a Motorola UAA 1006 integrated circuit and relative driver circuit, clearly shown on the maker's Data Sheet, in which the numbers shown are those of the UAA 1006 pins plus a hundred and whose function is to supply its output pins, 110 and 111, with d.c. voltage proportional to the voltage difference at its input pins 104 and 105. The other end of resistor R16 is connected to pin 114 on block 102 while pin 115 is grounded. Pin 107 is connected to 3 NTC resistors, ''U1'' to one end of resistor R1 and one pole of relay RL2, and the other end of resistor R1, together with one end of resistors R2 and R3, to pin 111 on block 102. The other end of NTC resistor "U2 " is connected to the end of resistor R2 that is not connected to pin 111 and to the other pole of relay RL2 . The other end of NTC resistor "I" is connected to the end of resistor R3 that is not connected to pin 111 on block 102 as well as to pin 104 of the said block 102 and the non-inverting input of threshold comparator CS. The middle contact of relay RL2 is connected to pin 105 on block 102 and the inverting input of threshold comparator CS whose output is connected to input "A" of "AND" gate 1. Pin 110 on block 102 is connected to one end of resistor R17 whose other end is connected to one input on block 103 whose other input is connected to pin 111 on block 102. The function of block 103 is to adapt the d.c. voltage from block 102 for driving a coil (L ) on a refrigerating fluid flow regulating device of the type described in Italian utility model application NO 53045B/81 filed by the present applicant on 24/3/1981. The said device is inserted in the capillary tube on the refrigerating circuit and comprises a cylindrical container, wound round with the said coil L1, in which an iron core with a pointed tip partially closes a truncated-cone-shaped hole depending on the driving current, and which enables the appliance to operate at maximum capacity when no current is flowing in coil L1. Four blocks A1, A2 , A3 , A4, comprising four hysteresis level comparators with threshold setting and driving circuits, of the same type described in Italian Patent Application NO 67141A/79, filed on 23/1/1979 by the present applicant. Block A1 "senses the temperature of the freezer (FR in Figure 6) at its input via NTC resistor "I" (whose connection to block A1 is not shown in the diagram). The threshold of block A1 is set to the maximum temperature the freezer must not exceed and which, in this case, may range from -160C to -21,50C or -22 C to -28 C depending on whether the ap pliance is set to minimum or maximum. Its output is connected to one end of resistor R4 whose other end is connected to the d.c. voltage supply, to one end of resistor R5, whose other end is connected to the base of NPN transistor Q1, and to the anode of diode D1, whose cathode is connected to input "e" of "AND" gate 2. The emitter of transistor Q1 is grounded whereas its collector is connected to input "b" of "AND" gate 1 and one end of resistor R6 whose other end is connected to the cathode of an optotriac (OPT) diode. The anode of the OPT diode is connected to the d.c. voltage supply whereas the two output terminals of the optotriac (OPT) are connected, one to mains phase "Y" and the other to terminal "A" of defrosting resistor RS. Block A2 "senses" the air temperature in the fresh food compartment (CF in Figure 6) at its input via NTC resistor "F" which is not shown in the diagram but forms part of block A2. The treshold on the latter is set to the maximum temperature the fresh food compartment must not exceed and which, in this case, may range from 150C to OOC depending on whether the appliance is set to minimum or maximum. Its output is connected to one end of resistor R7 whose other end is connected to the d.c. voltage supply, to one end of resistor R18 whose other end is connected to the base of NPN transistor Q5 , and to one end of resistor R8 whose other end is connected to the base of NPN transistor Q2. The emitter of transistor Q5 is grounded whereas its collector is connected to one end of a coil on relay RL2 and the anode of diode D5 whose cathode is connected to the d.c. voltage supply. The other end of the said coil is also connected to the d.c. voltage supply. The emitter of transistor Q2 is grounded whereas its collector is connected to one end of resistor R9 whose other end is connected to the d.c. voltage supply, input "c" of "AND" gate 1 and one end of resistor R1Owhose other end is connected to the base of NPN transistor Q3 and one end of condenser C3 whose other end is grounded. The emitter of transistor Q3 is grounded whereas its collector is connected to one end of resistor R12 whose other end is connected to the d.c. voltage supply and the anode of diode D3 whose cathode is connected to input "e" of "AND" gate 2. The latter is also connected to one end of resistor R13 whose other end is grounded. Block A3 "senses" the temperature of the fresh food compartment plate (CF in Figure 6) at its input via NTC resistor "U2 " whose connection to block 2 A3 is not shown in the diagram. The threshold of block A3 is set to the minimum temperature the fresh food compartment must not fall below and which, in this case, is -7 . Its output is connected to one end of resistor R11 whose other end is connected to the d.c. voltage supply and input "d" of "AND" gate 1. Block A4 also "senses" the temperature of the fresh food compartment plate (CF in Figure 6) at its input via NTC resistor "U2", whose connection to block A4 is not shown in the diagram, but, in this case, its threshold is set to the maximum temperature the fresh food compartment must not exceed (here 50C). Its output is connected to one end of resistor R14 , whose other end is connected to the d.c. voltage supply, and input "f" of "AND" gate 2. A set-reset flip-flop (FF) whose set input is connected to the output of "AND" gate 2 and reset input to the output of "AND" gate 1, whereas output Q is connected to one end of resistor R15 whose other end is connected to the base of PNP transistor Q4. The emitter of transistor Q4 is connected to the d.c. voltage supply whereas its collector is connected to one end of a coil on relay RL whose other end is grounded and connected to the cathode of diode D4 whose anode is also grounded. The (normally-closed) contacts of relay RL1 are connected, one to mains phase "Y" and the other to terminal "B" of defrosting resistor RS and one input on compressor 101 whose other input is connected to mains phase "Z". The circuit operates as follows when a high signal is present at the output of block A or A (the freezer or fresh food compartment needs 1 2 cooling) and, at the same time, there is also a high signal at the output of block A4 (defrosting is over), the output of "AND" gate 2 switches to high and flipflop FF is set. The output of flip-flop FF also switches to high, transistor Q4 stops conducting, relay RL1 is de-energized, its contacts close and compressor 101 starts its cycle. If the output of block A1 is high (the freezer needs cooling) while that of block A4 is low (defrosting not completed), compressor 101 does not start. What happens in this case is that defrosting resistor RS is supplied via the optotriac (OPT) so as to heat the fresh food compartment plate, complete defrosting quickly and obtain the cycle start consent from block A Via transistor Q5, the high signal at the output of block A 2 energizes relay RL 2 which closes its contacts so that input terminals 104 and 105 of block 102 have the voltage difference between the branches of "U2" and "I" (the ratings of resistors R2 and H 3 are specially selected so that the said difference in voltage is nil when temperature difference "U2-I" is 80C). Operation continues in this way until the signal at the output of block A2 switches back to low. At this point, relay RL2 is de-energized and opens its contacts so that input terminals 104 and 105 of block 102 have the voltage difference between the branches of 'IU1" and "I" (the rating of R1 is specially selected so that the said difference in voltage is nil when temperature difference U1 -I" is 50C). At the same time, a voltage is sent out from output terminals 110 and 111 on block 102 which, adapted by block 103, supplies coil L1 with current so that the refrigerating fluid flow regulator lets a quantity of refrigerating fluid through that does not cool the fresh food compartment further. When the outputs of blocks A1, A2, A3 and threshold comparator CS are all low (the fresh food compartment and freezer are cold enough, the fresh food compartment plate is over -70C and temperature difference "U -I" is 50C), the output of "AND" gate 1 switches to high and flip-flop FF is reset. Output Q of flip-flop FF switches to low, transistor Q4 starts conducting, relay RL1 is energized so as to open its contacts and so stop compressor 101 and bring the cycle to an end. During both types of cycle, if the difference in voltage at the terminals of block 102 (i.e. temperature difference "U2-I" or "U1 -I") tends to do over the set values (poor flow), the output voltage of block 102 falls in proportion to the input increase. Via block 103, this fall in voltage reduces the current in coil L 1 so as to cause the flow regulator to increase the refrigerating fluid in circulation by the amount needed to restore balance. If, on the other hand, the said voltage tends to fall below the said value (flow too heavy), the output voltage of block 102 increases in proportion to the input drop. Via block 103, this increase in voltage increases the current in coil L 1 so as to cause the flow regulator to reduce the refrigerating fluid in circulation by the amount needed to restore balance. The advantages of the present invention will be clear from the description given. In particular, more accurate adjustment of refrigerating fluid flow as a function of load and external temperature, thanks to the two temperature sensors; independent temperature adjustment of the two compartments on two-door or combination refrigerators regardless of whether their evaporators are series or parallel connected; prevention of frosting in the refrigerating fluid return pipe to the compressor; and, finally, considerable energy saving. In fact, laboratory tests on a two-door refrigerator have shown that a refrigerator without the present control system and operating with a freezer temperature of -170C and a fresh food compartment temperature of 80C consumes 1830 Wh whereas a refrigerator fitted with the present invention and operating under the same conditions consumes 1280 Wh which amounts to energy saving of 550 Wh or 30%. What is more, for operating the first refrigerator with a freezer temperature of -190C, the temperature in the fresh food compartment would have to be maximum 20C which means a consumption of 2160 Wh. However, on the second refrigerator, fitted with the control system, the same freezer temperature and operating conditions enable a fresh food compartment temperature of as high as 9.20C with a consumption of 1400 Wh amounting to a saving of 760 Wh or 35%. To those skilled in the art, it will be clear that changes can be made to the system described by way of a non-limiting example without, however, departing from the scope of the present invention.

Claims: CLAIMS 1. System for controlling the flow of refrigerating fluid on cooling or heating appliances comprising a compressor for compressing the refrigerating fluid, a condenser for condensing the refrigerating fluid from the compressor, at least one capillary tube for expanding the refrigerating fluid from the condenser, at least one means of evaporating the refrigerating fluid from the capillary tube, a return pipe connecting the outlet of the evaporating means to the inlet of the compressor and, finally, means for regulating the flow of refrigerating fluid, controlled by a temperature sensor at the outlet of the evaporator, characterised by the fact that provision is made for a second temperature sensor at the inlet of the evaporator for establishing, together with the first sensor, the difference in temperature at the terminals of the evaporator, and that it is the said temperature difference which regulates the flow of refrigerating fluid so as to ensure efficient operation of the appliance under all operating conditions. 2. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that the said means for varying the flow of refrigerating fluid, together with the said two temperature sensors and an electronic control circuit, provide for continuous, second by; second adjustment of the flow of refrigerating fluid in proportion to the temperature at the terminals of the evaporator which is picked up by the said two temperature sensors. 3. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that the said temperature sensors send their signals to an electronic control circuit which sets and keeps the temperature difference at the terminals of the evaporator essentially constant by regulating the flow of refrigerating fluid via the said flow regulating means. 4. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that the signals from the said temperature sensors act on the flow of refrigerating fluid via the said electronic control circuit so as to reduce the pressure variation that would occur on the compressor as a result of changes in the load of the appliance or external temperature. 5. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that the means for regulating the flow of refrigerating fluid comprise a regulating device, inserted at one point on the capillary tube, consisting of a cylindrical container round which a coil is wound and in which an iron core with a pointed tip can partially close a trun -cated-cone-shaped hole depending on the current circulating in the coil and which enables the appliance to operate at maximum capacity when there is no current circulating in the coil. 6. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that, in the case of a deep-freE - with only one compartment for frozen food, besides the two sensors (8, 9) at the inlet and outlet of the evaporator (5) respectively, provision is also made for a third temperature sensor (7) on the condenser (2). 7. System for controlling the flow of refrigerating fluid as described in Claim 3, characterised by the fact that, in the case of a deep-freeze with only one compartment for frozen food, the electronic control circuit (10) also controls connection, disconnection and the speed of a fan (11) opposite the condenser (2) for cooling it. 8. System for controlling the flow of refrigerating fluid as described in Claims 1 and 3, characterised by the fact that, in the case of a refrigerator with only one compartment for fresh food, the said electronic control circuit (10) makes the appliance operate with a temperature difference of about 60C at the terminals of the evaporator (5) by regulating the said flow regulating means so that the said temperature difference remains essentially constant under all operating conditions. 9. System for controlling the flow of refrigerating fluid as described in Claim 6, characterised by the fact that it comprises a fan (11) opposite the condenser (2) for cooling it and an electronic control circuit (10) that makes the appliance operate with a temperature difference at the terminals of evaporator 5 of about 40C during freezing and about 80C during storage, that controls the said flow regulating means so that the said two temperature difference remains essentially constant during the said two operating stages and that controls connection, disconnection and the speed of the fan (11) according to the external temperature picked up by sensor 7 on condenser 2 and the set temperature difference picked up by sensors 8 and 9 at the inlet and outlet of evaporator 5 respectively. 10. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that, in the case of a refrigerator with one or more compartments and a condenser immersed in water that can be used for bathroom or kitchen purposes, it comprises a container (12) full of water, in which the condenser (2) is immersed, with a. water inlet (13) and outlet (14), and an electronic control circuit (10) which makes the appliance operate with a temperature difference of about 60C at the terminals of the evaporator (5) and controls the flow regulating means so that the said temperature difference remains essentially constant in response to changes in the load of the appliances and the temperature of the water in container (12). 11. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that, in the case of a heat pump with its condenser immersed in a container of water that is heated for bathroom or kitchen purposes and the evaporator exposed to the air from which heat is taken, it comprises a container (12) full of water, assembled on the compressor (1) so as to collect its heat and containing a condenser (2), a fan (11) opposite the evaporator (5) for blowing enough air over it when the air temperature is low, and an electronic control circuit (10) that makes the appliance operate with a temperature difference of about 80C at the terminals of the evaporator (5), controls the flow regulating means so that the said temperature difference remains essentially constant in response to changes in the temperature of the outside air the evaporator (5) comes into contact with and in the temperature of the water in the container (12) the condenser (2) is in contact with, and, finally, controls connection, disconnection and the speed of the fan (11) according to the external air temperature. 12. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that, in the case of a combination refrigerator with two compartments (fresh food and freezer), it comprises a single compressor, a single condenser and two parallel evaporators and the said flow regulating means comprise two devices for regulating the two flows fitted on the two evaporator branches which provide for independent operation of the two compartments. 13. System for controlling the flow of refrigerating fluid as described in Claim 12, characterised by the fact that provision is made for another two temperature sensors at the inlet and outlet of a second evaporator parallel to the first which provide for independent adjustment of the temperature in the two compartments. 14. System for controlling the flow of refrigerating fluid as described in Claim 12, characterised by the fact that it comprises a refrigerating fluid storage tank (19) at the outlet of the condenser (2), a second capillary tube (3C) connected to the storage tank (19), a second flow regulating device (4C) in the capillary tube (3C) which is appropriately cut off, a second evaporator (5C) connected to the outlet of the capillary tube (3C), a fitting (20) between the two outlets of the two evaporators (5F, 5C), another two temperature sensors (23, 24) at the inlet and outlet of the second evaporator (5C), and an electronic control circuit that makes the appliance operate with a temperature difference of about 40C at the terminals of the first evaporator (5F) and about 60C at the terminals of the second (5C) and that controls the two flow regulating devices (4F, 4C) so that the said two temperature difference remain essentially constant in response to changes in the load of the appliance and external temperature. 15. System for controlling the flow of refrigerating fluid as described in Claim 1, characterised by the fact that, in the case of a refrigerator with two compartments (fresh food and freezer), a single compressor and two series evaporators, provision is made for another two temperature sensors, one at the outlet of the second evaporator and the other in the fresh food compartment, which, together with the said flow regulating means, provide for independent adjustment of the temperature in both compartments. 16. System for controlling the flow of refrigerating fluid as described in Claim 15, characterised by the fact that, between the output of the freezer evaporator and the input of the fresh food compartment evaporator, provision is made for a separator (15) for preventing drops of refrigerating fluid from entering the fresh food compartment evaporator during certain operating stages and that a second heat exchanger (17) is provided between the capillary tube and fresh food compartment plate consisting of part of the said capillary tube (3) wound round the said plate (5B) for transferring heat from the said capillary tube (3) to the said plate (5B). 17. System for controlling the flow of refrigerating fluid as described in Claim 16, characterised by the fact that it comprises a separator (15) between the outlet of the first evaporator (5A) and the inlet of a second evaporator (SB) in the fresh food compartment, a heat exchanger (17) between the capillary tube (3) and the second evaporator (SB), another two temperature sensors (16, 18) at the outlet of the evaporator (5B) and in the fresh food compartment and an electronic control circuit that imposes a temperature difference of about 50C at the terminals of evaporator (5A) and about 80C between the inlet of evaporator (5A) and the outlet of evaporator (5B) and controls the flow regulating means so as to keep the set temperature difference essentially constant in both operating stages of the cycle and under all load and external temperature conditions. 18. System for controlling the flow of refrigerating fluid as described in Claim 17, characterised by the fact that the electronic control circuit comprises an integrated circuit that only senses the flow of current in the coil on the flow regulating means at certain times so as to prevent electromagnetic interference. 19. System for controlling the flow of refrigerating fluid as described in Claim 17, characterised by the fact that the said electronic control circuit comprises a part consisting of a first logic network which prevents the compressor (101) from being started if defrosting of the fresh food compartment plate has not been completed. 20. System for controlling the flow of refrigerating fluid as described in Claim 17, characterised by the fact that the said electronic control circuit comprises a switch element (OPT) which, when cooling is required by the freezer and the compressor (101) cannot be started because defrosting is still being performed, connects the supply circuit of a defrosting resistor (RS) so as to heat the fresh food compartment plate (5B), accelerate defrosting and so obtain consent quickly for starting compressor (101). 21. System for controlling the flow of refrigerating fluid as described in Claim 17, characterised by the fact that the said electronic circuit comprises a second logic network which only allows the compressor (101) to be stopped when the temperature difference at the terminals of evaporator (5A) or evaporators (5A) and (5B) is as set (50C for the former, 80C for the latter), the temperatures in the freezer and fresh food commpartment are as set by the user and the temperature of the. fresh food compartment plate is over -70C. - 22. System for controlling the flow of refrigerating fluid as described in claim 17, characterised by the fact that the said electronic circuit comprises a switch element (RL 2) which, depending on the operating cycle stage, switches the two branches containing temperature sensors (U and (U2) so as to switch the reference thresholds at the input of the integrated circuit on block (102) which, via block (103), regulates the amount of current circulating in coil (L1) on the refrigerating fluid flow regulating means. 23. System for controlling the flow of refrigerating fluid as described in Claims 19, 20 and 21, characterised by the fact that the said logic networks on the said electronic circuit are made using a threshold comparator (CS), two diodes (D2, D3), two "AND" gates, the first (AND 1) with four inputs and the second (AND 2) with two, and a set-reset flip-flop (FF) whose output controls the compressor (101). 24. System for controlling the flow of refrigerating fluid as described in any one of the previous Claims from 6 to 17, characterised by the fact tnat the said temperature sensors consist ot negative-temperaturecoefficient "NTC" resistors.

Inventors: ALLUTO, LUIGI
Applicants: INDESIT  S.R.L.
Application year: 1982
Main classification: G05D23
IPC codes: F25B5, F25B49, G05D23