BRAKING SYSTEM FOR MOTORVEHICLES

Abstract: The distribution of the braking torques between front and rear axle is controlled, through a proportioning device and an actuator, by a micro-processor that, by means of suitable sensors, records with stationary vehicle its load conditions and, during braking, modulates the pressure of the rear brakes hydraulic circuit as a function of front brake pressure, according to a memorized mathematical law, in such a way as to maximize the decelerations and to prevent that the rear wheels slip in advance to the front wheels.

Description: "Braking system for motorvehicles". The present invention relates to a braking system for motor vehicles of the type comprising: A master cylinder and brakes on every front and rear wheel; A proportioning device for varying the braking torque distribution between front and rear wheels; An actuator which controls said proportioning device; A hydraulic circuit which connects the master cylinder, the brakes and the proportioning device and A control circuit of said proportioning device actuator including: sensor means of wheels load and of pressures in the hydraulic circuit, and a micro-processor. It is known that in a motorvehicle braking system, to avoid vehicle side skid and adherence losses, brakes must bring the rear wheels to the slip limit after the front ones, whatever the load and adherence conditions. This result could be obtained by simply increasing front-to-rear torque ratio, so as to avoid rear wheels skidding with empty vehicle. But if the torque ratio were to remain constant, at full load the utilization of rear adherent weight and decelerations would be every poor. To solve the problem, those devices are useful, which modify the torque ratio depending on the weight distribution or are capable of preventing rear wheels skidding under every possible condition. Devices of this kind, with pressures regulating solenoid valves are already known. Among them, those covered by the following patents can be mentioned: : - UK Patent Application GB 2.043.189 A, wherein a plurality of valves, each connected with a wheel brake cylinder, modulates the pressure in each said cylinder independently, as a function of vehicle longitudinal and trasversal accelerations; - UK Patent Application GB 2.035.487 A, relating to a pneumatic or electropneumatic braking system of a rail vehicle, wherein a plurality of solenoid valves and of pressure-voltage trasducers and a signal processing device control the various braking functions; - UK Patent Application GB 2.049.080 A, relating to a braking system wherein a proportioning valve, modulating rear brake pressure, is responsive to control means responsive to the angular decelerations of rear wheels; ; - UK Patent Specification 1.581.594, relating to a pneumatic braking system, wherein a control circuit with a micro-processor, through at least one three-position valve, regulates brake cylinder pressure, in a predetermined manner, according to the pressure established by the brake valve; - UK Patent Specification 1.372.398, relating to an anti-skid device for a vehicle having a braking system with a pressure source; - UK Patent Specification 1.251.832, relating to an other anti-skid device. But all these systems are tather complex and expensive and consequently they can be adopted only on heavy industrial vehicles or on luxury cars, addressed to particularly exacting customers. Other systems are known and used on today cars, with proportioning valves mechanically linked to -rear wheels, that regulate rear circuit pressure according to the wheels-to-body relative position; they are economical enough and give doubtless advantages in comparison with a constant distribution, but they are difficult to be adjusted on the assembly line, they are sensitive to suspension setting during the use of the vehicle and they do not succeed in proportioning exactly the braking distribution to the real wheels loads. The object of this invention is to realize a system for the braking distribution control without these problems, which enables to totally exploit the adherent weight and to attain deceleration values practically equal to those permitted by the actual tyres/ ground adherence conditions, without the complexity and costs of the electronic systems above-mentioned. Said problem is solved according to the invention in that the wheel load sensor means are automatically activated only with stationary vehicle through a suitable device associated with the speedometer or with doors opening mechanism, to signal to the micro-processor and make it memorize the vehicle load conditions, during the braking the micro-processor modulating, through the actuator, the rear circuit pressure pp as a function of front circuit pressure pp in such a way that PA is always slightly lower than the value calculated according to the mathematical expression, memorized in the micro-processor EMI4.1 or to an other equivalent expression, where Q is the vehicle total weight and a, b, H the vehicle gravity center coordinates, being Q, a, b, H calculated and memorized by the micro-processor on the basis of the load sensors with stationary vehicle, and ss brakes coefficients. Because, during braking, the micro-processor has to modulate rear pressure pp as a function of one variable parameter only, i.e. PA , the electronic control system is greatly simplified and, therefore, less expensive and, for the same reason, no risk exists of unstability as with the aforementioned devices where the parameters are continuously varying, according to which the micro-processor modulates pressure pp Further advantages of the invention will become evident from the following description, with reference to the accompanying drawings where: : Fig. 1 illustrates the forces acting on the vehicle during braking, Fig. 2 shows a control diagram of the braking system, Fig. 3 is the complete 'system diagram, Fig. 4 illustrates a proportioning device controlled by an electromagnet, Fig. 5 is a simplified scheme of the system with only one load sensor. In order to explain the working principle of the system, some considerations are necessary on the forces acting on the vehicle during braking. With reference to fig. 1: G indicates the vehicle gravity center, a, b, H the coordinates of same center, RA, Rp the reactions of the ground against the front and rear wheels, F A' Fp the braking forces on wheel periphery, equal and opposite to the inertia forces whose resultant is applied in the gravity center, Q the total vehicle weight. From the balance equations for the forces applied to the vehicle, the values of RA and Rp can be calculated: (1) RA=Q.b/p + (F +Fp).H/p A AP R=Q.a/p - (FA+Fp).H/p These equations indicate how ground reactions vary as a function of braking efforts. To obtain that, as the braking efforts increase, front and rear wheels arrive simultaneously at slip limit, if f is the tyres/ground adherence coefficient, it must be: (2) FA=f.RA and Fp=f.Rp or (3) Fp=FA.Rp/RA This expression permits already to conclude that if, by increasing the front braking effort, the rear effort increases in a way that Fp is always equal or slightly less than the values given by (3), the result is obtained of having the maximum decelerations permitted by the f values, without rear wheels anticipated locking-up. In this case, obviously, it is necessary to measure instant by instant RA and Rp forces to be inserted into. equations (3). A second method to control the braking distribution is the following: if (2) is inserted into (1), by simplifying, one obtains EMI6.1 Expression (4) has the same meaning as (3): it gives the condition that Fp must satisfy, when FA varies, in order to maximize the decelerations and to avoid anticipated rear wheels skidding. It differs from the (3) inasmuch as it is not based on the instantaneous RA and Rp values, but on the gravity center coordinates a, b, H, that are recorded one time only, for the specific load conditions. The object of this invention is to realize a system which ensures that equations (3) and (4) are satisfied in every instant and for whatever load condition. In practice the system operates directly on front and rear circuit pressures PA and pp , that are propor- tional to FA and F P tangential forces. If &alpha; and (3 are the proportionality factors, that is &alpha; = FA/pA and ss = Fp/pp (3) and (4) become (3 3 pp= t/ss .pA.Rp/RA EMI6.2 The meaning of (3') and (4') is identical with that of (3) and (4), namely they give the values of Pp as a function of PA by which, for whatever adherence coefficient, front and rear wheels slip simultaneously. Therefore, if pp is always lower than the value given by the two relations, the anticipated locking-up of rear wheels is always avoided. The micro-processor could be programmed in such a way as to follow the law (3') and, through the proportioning valve, as to modulate pressure Pp in relation to the instantaneous RA and RP forces. But that would involve a bigger complexity in the electronic circuit because, during braking, it should continually and extremely quickly note PA and modulate pp in relation to the signals of RA and Rp sensors, while RA and Rp vary as Pp is modulated. Unstability conditions could easily occur. The system becomes simpler and is stable if, conversely, expression (4') is used, in which case the values of a, b, H and Q, that are constant during braking, are inserted into the computer memory with stationary vehicle and the computer has to modulate pp with the variable PA only. Figs 2 and 3 illustrate in its general lines the braking system scheme according to the invention. With reference to the same figures, 1 and 2 indicate the sensors that feel the weight on the two axles. They can be load cells that measure the forces acting on the suspensions elastic elements, as shown in fig. 3, or indicators of the wheels position in respect of the body. From the position indication, being the suspension load/deflections diagrams known, the loads on the wheels are determined. Sensors 3 and 4 measure the front and rear pressures PA and pp and they can be either permanently ac tive or be activated only during braking, for instance through the same switch that inserts the stop lights. The control box includes: interfaces 61,62,63,64 that translate the sensors signals into a language intellegible for the micro-processor; micro-processor 7; power interface 8, which receives the output signals from the micro-processor and transforms them into power variations for the actuator. With 9 the proportioning device/actuator is indicated, of the type shown in fig. 4, that operates the pressure modulation, controlled by micro-processor 7. Physically, sensors 3 and 4, box 5 and the proportioning device can be located in whatever point of the vehicle; in practice it is convenient to install them in the engine compartment, near the master cylinderll. The operation of the system is as follows. During braking, the micro-processor modulates pressure pp according to relation (4') stored in its memory and to signals PA and pp that are fed continuously by sensors 3 and 4, and according the values of a, b, H and Q inserted in its memory through sensors 1 and 2 before the vehicle starts. To this purpose device 16 activates sensors 1 and 2 when the vehicle is stationary or at least one of the doors is open to let the passengers go in or out. Fig. 4 illustrates, by way of non-limiting example, a possible embodiment of the proportioning device with its actuator. It consists of a proportion ing valve of the type commonly used on the present vehicles, coupled with an electromagnet for pressure modulation according to the input received from the micro-processor. With reference to the same fig. 4, plunger 20, with two diameters D and d, slides in a cylinder, also with two diameters, with a stationary sealing 27 towards the outside. A floating sealing 23 separates the high pressure chamber 21 from the low pressure chamber 25. In the first one, through hole 30, the oil arrives from the master cylinder at PA pressure, and from the second one the oil goes out at pp pressure through hole 29, and is sent to the rear brakes. On plunger 20 thrust E is acting of the electromagnet, energized by winding 33, contained in the ferromagnetic material housing 32. The housing is closed by the small cover 34. The device operates as follows. The oil at pressure, which arrives into the chamber 21, passes through circumpherential slots 24 and channels 24 in a b to the chamber 25 and therefrom it goes to the rear brakes. When PA increases up to the value where the thrust on d diameter section is equivalent to the electromagnet E force, the plunger moves toward the elec tromagne-t until sealing 23 closes slots 24 . As PA in a A creases furthermore, also the thrust on the anular section 1Y /4(D 2-d2) increases and the plunger retracts slightly and opens again momentarily slots 24 . Con a sequently pressure Pp increases again until the balance between PA, pp and E is attained and the plunger closes again slots 24 a By releasing the brake pedal, and thus eliminating pressure pA in chamber 21, pressure pp pushes ring 23 leftwards in the plunger groove and thus the oil from the rear circuit can flow back in the master cylinder, passing through the ring and the groove walls, and slots 22 cut in the rim 22 of the same a plunger. The relationship between pAand pp is obtained by considering the equilibrium of the plunger under the different forces acting on it #/4.D2 .pp =#/4.(Dê-dê 2 +E PP=PA(Dê -dê)/Dê +E.4/# Dê By suitably dimensioning the proportioning device and the actuator, the ratio between PA and Pp can be vari ed in a sufficiently wide range by modulating the excitation current of the electromagnet, that is the thrust E. For example, by choosing D and d so that is TT .D2/4=1 and t/4.(D -d )=1/3 2 cm pp can vary: from Pp=pA/3 for E=O, to Pp=pA for E'pA.t.dê/4. As the valve works at fixed point, its force E is practically proportional to the current in its winding, thus easy to modulate. The proposed system can also be utilized, with small modifications, for further functions that in a normal brake system can be obtained only by adding some other rather expensive devices. For example, it can give the signal, through a suitable warning light, that one of the hydraulic circuits is defective. The Laws of some countries require this function and this calls for the addition in a normal braking system of a device which feels front and rear pressure and enters into action when only one of these pressures is zero, that is when one of the circuits has failed. With this invention it is sufficient to program the micro-processor in such a way that, when one of the pressures, PA or pp, is zero while the other is different from zero, a warning light goes on. Moreover, in the vehicles with traditional proportioning valves it happens that, if the front circuit fails, since the proportioning valve continues to reduce the rear pressure with respect to the master cylinder pressure, the brake pedal effort for the emergency braking becomes so high that the system often does not meet the Standards for the braking with only one circuit operative. To avoid this trouble it is necessary, in the critical cases, to add to the traditional proportioning valve a device which senses the front pressure and, when this is zero, by-passes the valve thus neutralizing its effect. That requires the addition, beside said device, of a pipe 2 to 3 meters long, which brings the front brake oil up to the proportioning valve, which is located above the rear suspension. This, obviously, means higher costs and risks of failures that, on the contrary, are completely avoided with the proposed system. With it, in fact, it is sufficient to program the micro-computer in such a way that, when PA is zero while pp is different from zero, the current sent to the electromagnet is at its highest value and the proportioning device reducing effect is thus annulled. The system of fig. 3 can be simplified if a lower but satisfactory sensitivity to vehicle load variation is accepted. In fact, the variations of RA and Rp of expression (3') and of a, b, H, Q of (4') can be calculated by the micro-processor according to the variation of the rear load only. In such case a really negligible error is made in the calculation of pressure and, anyway, the same happens in the commonly used brake systems with traditional proportioning valve, that are connected only to the rear axle.Moreover, with these systems there are other errors in the modulation of the pressure versus deceleration, errors that with this invention are eliminated. In the simplified diagram illustrated in fig. 5 front wheel load sensor 1 is missing and there is only rear sensor 2. Moreover, even pressure pp sensor can be eliminated and the pressure modulation can be obtained by varying the electromagnet excitation without the feedback given by pressure pp sensor 4 of diagram figs. 3 and 5. As already said in the preceding description, load sensor 1 and 2 can consist of sensors of the position of the wheels relative to vehicle body. This invention permits to decidedly improve the wheels position sensors, if they are used. In the traditional brake systems with proportional valve, in fact, there is the severe problem of the necessity of adjusting with the utmost care the length of the connection linkage between wheels and valve in order that this works at the right pressure. Moreover, as in time there is always a setting of the suspensions elastic elements, the adjustment must be repeated, and not once only, in order to cope with the new wheels position. If these controls and adjustments are not performed, braking can be dangerously affected. With the invention herein described this problem can be easily solved. It is sufficient, for instance, to provide a device which can be actuated by the driver, with unladen and stationary vehicle, and to program the micro-processor to store the signal of the position sensor in this instant. The micro-processor will then take that position as the one of unladen vehicle and will utilize the variations versus it to calculate the load variations. Therefore, the initial exact adjustment of the proportioning device is not necessary, and this very simple operation can be easily repeated periodically by the driver himself, thus completely eliminating the effect of suspension setting. Some simple precautions can be taken in order to avoid that the driver can inadvertently activate the adjustment system when the vehicle is loaded. For instance, said system could be a switch that closes the position sensor circuit only when the starter is on and let the micro-processor store the position. Furthermore, the proportioning device actuator can obviously be a means different from an electromagnet, for example it could be an electric step-by step engine or any other equivalent device. As last observation, the system, as it is proposed, gives obviously an error in the evaluation of the wheel load distribution on long trips made without stops. This is because the weight reduction due to the consumed fuel is not signalled to the micro-processor. In order to correct the data stored in the micro-processor, it would be necessary to stop now and then or to open some of the doors. In practice, the fuel weight variations are not so important as to create dangerous errors. Anyway the errors can be completely eliminated by programming the micro-processor in such a way that it senses also the signal of the fuel level gauge in the tank, stores this signal with stationary vehicle, together with the load sensors signals and then, during the trip, calculates the weight variations on the basis of the fuel level variations. Obviously, the fuel level gauge must be continually connected with the micro-processor during the trip. It is evident that the devices described above, by way of non-limiting example, can be subjected to different variations and adaptations in order to make the system more functional and economic, without going out of the present invention.

Claims: CLAIMS: 1. Braking system for motorvehicles of the type comprising: - a master cylinder and brakes on every front and rear wheel; - a proportioning device for varying the braking torques distribution between front and rear wheels; - an actuator which controls said proportioning device; - a hydraulic circuit which connects the master cylinder, the brakes and the proportioning de vice; - a control circuit of said proportioning device actuator including: sensor means of wheels load and of pressures in the hydraulic circuit, and a micro-processor, characterized in that the wheel load sensor means are automatically activated only with stationary vehicle, through a suitable device associated with the speedometer or with doors opening mechanism, to signal to the micro-processor and make it memorize the vehicle load conditions, during the braking the micro-computer modulating, through the actuator, the rear circuit pressure pp as a function of front pressure PA in such a way that pp is always slightly lower than the value calculated according to the mathematical expression, memorized in the micro-processor EMI15.1 or to an other equivalent expression, where Q is the vehicle total weight and a, b, H the vehicle gravity center coordinates, being Q, a, b, H calculated and memorized by the micro-processor on the basis of load sensors signals with stationary vehicle, i and brakes coefficients. 2. Braking system for motorvehicles as in claim 1 characterized in that the load on the wheels is deduced, through simple computation operations, by the micro-processor on the basis of the signal of only one load sensor on the rear wheels. 3. Braking system for motorvehicles as in Claims 1 and 2, characterized in that the micro-processor is programmed in such a way as to signal to the driver if one of the hydraulic circuits of the brakes is defective, deducing this condition from the fact that only one of the pressures, PA or pps is substantially zero. 4. Braking system for motorvehicles as in Claims from 1 to 3, characterized in that the micro-processor reduces to a minimum pressure pp reduction effect of the proportioning device, in case the front brakes hydraulic circuit fails, that is when PA is substantially zero while p is different from zero. 5. -Braking system for motorvehicles as in Claims from 1 to 4, characterized in that the load sensors consist of sensors of wheels position relative to vehicle body, from whose information the micro-processor calculates the load on the wheels, means being provided through which the driver can make the no-load wheels position memorized by the micro-processor. 6. Braking system for motorvehicles as in Claims 1, 2, 4, 5, characterized in that it is provided only with the PA sensor and not with the rear pressure pp sensor, and that pressure pp is modulated by the actuator as a function of pressure PA without the feed-back of pp 7. Braking system for motorvehicles as in Claims from 1 to 6, characterized in that the micro-processor senses also the signal of the fuel level gauge in the reservoir, stores this signal by stationary vehicle, together with the load sensors signals, and during the travel calculates the weight variations, due to fuel consumption, on the basis of fuel level variations and, accordingly, modifies the memorized parameters a, b, H and Q. 8. Braking system for motorvehicles substantially as described and for the specified purposes.

Inventors: CORDIANO, ETTORE
Applicants: CORINT S.R.L.
Application year: 1982
Main classification: B60T8
IPC codes: B60T8