APPARATUS FOR TRANSPORTING SAMPLE HOLDERS

Abstract: Apparatus for transporting elongated sample holders in a sample holder storage compartment past an operating station at which sample tubes contained in the sample holders (12) may be removed and then returned to the sample holders. First and second parallel conveyors on opposite sides of the operating station (14) drive the holders toward and away from the operating station. Lateral drive means engage the holders in longitudinal stop positions at opposite ends of the conveyors (30, 32) to lateral stop positions, one of the holders during lateral movement being driven into and away from an operative position at the operating station. Encoded label (44, 45) means are displayed on each sample holder for indicating the incremental spacing between the sample tubes carried in the sample holder. Detector (63) means are provided for reading the encoded labels means and convey a signal in accordance with the label means to control means which control the operation of the first and second conveyor means and of the longitudinal drive means.

Description: . APPARATUS FOR TRANSPORTING SAMPLE HOLDERS Background of the Invention The present invention relates to sample trans¬ port apparatus and, more particularly, to apparatus for circulating sample holders in a storage compartment past an operating station. A prior art sample transport apparatus was dis¬ closed in U.S. Patent 3,859,528 issued to Luitwiler Jr. et al., issued January 7, 1975 and assigned to Beckman Instruments, Inc., the assignee of the present inven- • tion. The prior art apparatus is designed for circulat¬ ing a plurality of sample holder vials past an operating station. The vials are supported within respective com¬ partments of multi-compartment sample holding trays which are circulated in rectilinear fashion in the sample stor¬ age compartment of the apparatus. An elevator is provided at the operating station for removing a vial from the sample tray and positioning it in a radiation detection chamber for analysis, and then returning the vial to the sample tray in the com¬ partment. A plurality of sample trays are contained in the storage compartment and grouped in two longitudinally extending, generally parallel columns on opposite sides of the operating station. Longitudinally movable fingers at opposite ends of each column move the entire column of tray incrementally, in a longitudinal direction, a dis¬ tance of one tray depth to drive trays in the first col¬ umn toward the operating station and trays in the second column away from the operating station. After moving each column of trays longitudinally, trays at the remote ends of the columns are indexed laterally from one column to the other after which the fingers again move the col¬ umns in increments of one tray depth. Although the foregoing apparatus adequately performs its intended function, it does not possess cer- OMPI tain advantages for which there is currently a demand. For example, as a result of the limited longitudinal drive capabilities of the incrementing fingers, incre¬ mental movement of each tray column requires that each tray abut an adjoining tray so that the trays can push each other in serial fashion. The consequence of this arrangement is that unless the apparatus contains a full load of trays, the incrementing fingers will be unable to move the tray columns longitudinally to positions whereby the trays at the remote ends of the columns can be laterally indexed between columns. Also, when indexing, the apparatus may - fail to accurately align a tray in position over the elevator at the operating station. In such a case, instead of engaging and removing the sample vial, the elevator will instead strike the tray and may jam the apparatus. In addition, there is no provision in the prior apparatus for detecting and correcting malfunctions of this kind. There is, accordingly, need for sample transport apparatus having broader capabilities than those of the prior art. There is, for example, a need for apparatus which is capable of circulating sample holders of any number ranging from one. to a full complement and whereby a plurality of sample holder types, each adapted for carrying sample tubes of differing size and number can be freely mixed; and whereby jam-ups or stoppages of the transport apparatus are automatically detected and cor¬ rected. Summary of the Invention The present invention provides apparatus for transporting elongated sample holders past an operating station in a sample holder storage compartment. Each sample holder is adapted to contain a- row of sample tubes of uniform size. The sample holders may include a plu- rality of types, however, wherein each type is character¬ ized by the size of the sample tube it is adapted to contain and the incremental spacing provided there¬ between. The various sample holder types have in common a registration surface on a first elongated side spaced a predetermined distance from the center line of the sample tubes. A horizontal groove extends the length of the second elongated side of each sample holder. First and second continuous conveyors are pro¬ vided for conveying sample holders positioned thereon in first and second longitudinal directions toward and away from the operating station. Guide means adjacent each end of the first and second conveyor means are provided to halt the longitudinal motion of sample holders in the first and second longitudinal directions, and to define first and second longitudinal stop positions for each sample holder. The first longitudinal stop position is located adjacent the operating station. Lateral drive means engage each sample holder in the first and second longitudinal stop positions and move the sample holder laterally along the guide means between the first and second conveyor means and into and then away from an operative position at the operating station when the sample holder reaches the first longitudinal stop position. The lateral drive means include a con¬ tinuous roller chain disposed generally about the peri¬ phery of the storage compartment. Means are provided for supporting and driving the chain, which has a path of travel alongside the first longitudinal stop position and past the operation station. A plurality of dogs are mounted to the chain for engaging and driving sample holders when the sample holders are in the first longi¬ tudinal stop position. Means are provided for automatically regulating the quantity of sample holders occupying the first and OMPI second conveyor means in accordance with space available thereon. The regulating means include first and second sensor means operative when the apparatus is operated in a counterclockwise direction for detecting the condition whereby one of the first or second conveyor means becomes fully occupied by sample holders. Control means respon¬ sive to signals from the first and second sensor means stop and momentarily reverse the travel of one of the first or second conveyor means when the other conveyor means is indicated as being fully occupied. This action prevents the engagement and transfer of additional sample holders by the lateral drive means to the conveyor means which is fully occupied. Third and fourth sensing means are provided to retain this feature when operating in the clockwise direction. In accordance with another aspect of the inven¬ tion, encoded label means are displayed on each sample holder for indicating the incremental spacing between the sample tubes carried in the sample holder. Also, detec- tor means are mounted on the sample holder storage com¬ partment ahead of the operating station for reading the encoded label means. The output signal of the detector means is indicative of the incremental spacing between the sample tubes carried in the sample holder. Control means are provided for receiving a signal from the detec¬ tor means and causing the lateral drive means to move the sample holder in accordance with the signal. The lateral drive means, thereby, automatically position, in turn, each sample tube of the sample holder in an operative position at the operating station. In accordance with further aspects of the inven¬ tion, contact means are provided for engaging and stabil¬ izing each sample holder while it is in the first longi¬ tudinal stop position. The contact means cause the sample holder to abut the guide means and resist any upward motion that may be imparted to the sample holder - - . by the operating station when the sample holder is in an operative position. Brief Description of the Drawings Fig. 1 is a perspective view of the transport apparatus of the invention. Fig. 2 is a fragmentary top view with a cover removed to show a portion of the chain drive included in the apparatus of Fig. 1. Figs. 3 and 4 are partial perspective views of a sample holder employed in the practice of the invention. Fig. 5 is an elevation view of the sample holder of Figs. 3 and 4. Fig.6 is a fragmentary perspective view of a sample holder in an operating position with the apparatus of Fig. 1. Figs. 7 and 8 are end views of two types of sample holders, each adapted to hold sample tubes of a different size. Fig. 9 is a simplified block diagram of a con¬ trol means for the transport apparatus of Fig. 1. " Detailed Description In Fig. 1 there is shown a storage compartment and sample transport apparatus as employed in systems such as a radiation measuring analyzer. Reference num¬ eral 10 designates the storage compartment which is gen¬ erally rectangular and adapted for supporting a plurality of sample holders 12. The sample holders are circulated along a rectilinear path past an operating station 14. In accordance with one important aspect of the present invention, the sample transport apparatus is designed to circulate along a rectilinear path any desired number of sample holders 12 from one up to a full load. To accomplish this, the sample transport apparatus includes a first and second parallel conveying means which engage and drive the sample holders in first and second opposite directions toward and away from the oper¬ ating station 14. The first conveying means includes a pair of conveyor belts 30 on which the sample holders 12 are supported for horizontal movement in the direction of the arrow toward the operating station 14. The second con¬ veyor means includes a second pair of conveyor belts 32, generally parallel to belts 30, on which sample holders 12 are supported for horizontal movement in the opposite direction away from the operating station 14. The two conveyors 30 and 32 thus frictionally engage and drive sample holders 12 in opposite longitudinal directions in a horizontal plane. First and second guide means 36 (only one of which is shown and is best illustrated in Figs. 1 and 6), are provided adjacent opposite ends- of the first and second conveyor means for halting the motion of sample holders in the first and second directions, respectively, and to define first and second longitudinal stop posi¬ tions for each sample holder. The first sample holders on the first and second conveyors therefore are driven until arriving at first and second longitudinal stop positions at the end of the respective conveyors. After the first sample holder on the conveyor 30 arrives at the first longitudinal stop position, it is stepped laterally by lateral drive means between the conveyors 30 and 32 past the operating station 14. Dur¬ ing such stepping motion, each sample tube 16 contained in sample holder 12 is positioned in turn at the operat¬ ing station 14 for analysis. While this is taking place, a sample holder positioned on the second conveyor means will have reached the second longitudinal stop position and will be stepped laterally in synchronism with the movement of the first sample holder past the operating station. At the end of such lateral movement, the sample holders occupy first and second lateral stop positions on the conveyors 32 and 30, respectively, which once again transport the sample holders in a longitudinal direc- tion. Thus, rectilinear circulation of sample holders in a counterclockwise direction along and between the two conveyors continues during operation of the sample trans¬ port apparatus 10. It should be noted that although rotation of sample holders along a counterclockwise path is the nor¬ mal mode of operation for the apparatus described, the apparatus is fully capable of operation in the reverse direction, such as for the purpose of repeating operation on one or more selected sample holders. Also, it should be noted that opertion may be carried out with any number of sample holders 12 ranging from one to a full load or complement. In this regard, a full load is the maximum number of sample holders that can be positioned on each conveyor 30 and 32 minus two large or three small type sample holders on each conveyor to allow for shifting of * holders between conveyors. By way of further description of the sample transport apparatus of sample storage compartment 10, the conveyor belts 30 of the first conveyoE means are driven by a pair of motor driven pulleys 54 at one end and pass around a pair of idler pullers 56 at the opposite end. Similarly, belts 32 of the second conveyor means are driven by motor driven pulleys 58 at one end and pass around respective idler pulleys 60 at the opposite end. A pair of bidirectional motors (not shown) are each con¬ nected to the driving pulleys 54 and 58, respectively, to power the first and second conveyor means independently of each other. In this arrangement, the belts slide over the top surface of the sample compartment base 9 and the belts 30 are normally driven in the first longitudinal direction while the belts 32 are driven in a second and opposite longitudinal direction. OMPI In the center of the storage compartment base 9 is an elongated center divider 8, disposed longitudi¬ nally, and positioned between and generally parallel to the conveyors 30 and 32. The center divider includes a longitudinal slot 7 on one elongated side, and a sensor housing 6 mounted at the end adjacent the operating sta¬ tion 14. The sensor housing 6 contains photo-optical means (not shown in detail) for detecting the presence of a sample tube 18 in each of the compartments 16 of sample holder 12 when it is in an operative position at the operating station 14. The perimeter of the sample holder storage com¬ partment 10 is bounded by vertical sides having overhang¬ ing top members 61 which enclose a drive chain ' 34 there- under. First and second guide means 36 (see Fig. 1 and Figs. 6-8) are provided adjacent the first and second longitudinal stop positions, respectively. The first and second guide means 36 comprise a low ridge or shoulder which extends vertically from the storage compartment base 9. The first and second guide means 36 halt the motion of sample holders in the first and second direc¬ tions, respectively, and provide a surface against which the sample holders are abutted while traveling in a lateral direction. Located adjacent- the outward sides of conveyors 30 and 32 are third and fourth guide means 62, respec¬ tively. Only one of these, the fourth guide means 62, is shown (Fig. 1) . The third and fourth guide means com¬ prise a vertical shoulder extending upward of storage compartment base 9. A guide slot 59 is defined by the space between the top of the fourth guide means 62 and the overhanging top member 61. The third and fourth guide means 62 halt the lateral motion of sample holders 12 traveling between conveyors 30 and 32. By so doing, the third and fourth guide means define respective first and second lateral stop positions for each sample holder 12 when it is on conveyors 30 and 32. Referring now also to Fig. 2, the lateral drive means which provides the stepping motion previously described will be explained in detail. The lateral drive means comprise a continuous roller drive chain 34 dis¬ posed generally about the periphery of the storage com¬ partment base 9. The drive chain 34 is supported by a plurality of sprockets 35. One sprocket 35 is mounted at each point at which the chain changes direction and one sprocket 35 is mounted on stepper motor 39 which supplies the motive power to the drive chain 34. A plurality of dogs 42 are mounted on the chain at spaced intervals for engaging and driving sample holders 12 when the sample holders are in the first and second longitudinal stop positions. In another important aspect of the invention, the hinged plate 50 upon which stepper motor 39 is mounted, is hinged to storage compartment base 9 through hinge pin 51. A spring 52 exerts an outward force on plate 50 and thereby maintains tension on drive chain 34. The position of hinged plate 50 is sensed by switch 53 mounted on storage compartment base 9 and connected to control means controlling the action of stepper motor 39. When the drive chain tension on either side of step¬ per motor 39 increases sufficiently to overcome the resisting force of spring 52, the continued rotation of the stepper motor causes the hinged plate 50 to pivot in the direction of the storage compartment base 9, thereby actuating switch 53. Switch 53 is connected to control means which include a microprocessor and which causes the stepper motor 39 to reverse its rotation for a specified time. By virtue of this arrangement, jam-ups or stop¬ pages in the lateral drive system such a might be caused by a mispositioned sample holder are sensed and automati¬ cally corrected. OMPI Turning now to Fig. 3-5 there is shown a suit¬ able sample holder 12. Sample holder 12 has a generally rectangular base 13 supporting a row of tube compartments 16, each of which is adapted to receive and support a sample tube 18. A horizontal groove 24 is provided along one side of the sample holder base 13 and a tab 17 is provided at the left end of the sample holder 12 with respect to the side having horizontal groove 24 (Fig. 3) . When the sample holder 12 is being conveyed longitudinally to the first longitudinl stop position, tab 17 rides in longitudinal slot 7 in center divider 8 as shown in Fig. 1. Tab 17 in cooperation with longitud¬ inal slot 7 serves to keep the sample holder 12 upright during the course of such travel. Similarly, when the sampleholder 12 is being conveyed in the opposite direc¬ tion (toward the second longitudinal stop position) , tab 17 rides in the guide slot 59 formed by the fourth guide means 62. Referring now specifically to Figs. 4 and 5, attention is directed to the opposite side of sample holder 12 wherein there are provided two label holders 40 and 41 for holding label means 44 and 45. Label means 44 and 45 contain indicia which in conjunction with label detector means 63 (Fig. 1) convey information to the control means for controlling the operation of the sample transport apparatus. This aspect of the invention will be further described herein elsewhere. Attention is also directed to the drive slot 47 of sample holder 12 which is adapted for receiving and engaging a dog 42 of drive chain 34. When a sample holder 12 arrives in the first longitudinal stop position, its longitudinal motion is halted upon abutting the guide means 36. The sample holder remains in this position for a few seconds, until one of the dogs 42 of lateral drive chain 34 reaches the sample holder and engages its drive slot 47. During this brief waiting time, the belts (of the first conveyor means 30) upon which the sample holder is positioned, continue running in slipping engagement with the sample holder, which serves to keep the sample holder in abut- ting contact with the guide means 36. Upon engaging the sample holder 12, the lateral drive means moves it later¬ ally, so that the first compartment 16 is at the operat¬ ing station 14. Referring now to Fig. 6 and more particularly to the sample holder 12 shown therein, it will be seen that sample tube 18 is disposed in compartment 16 and rests on the floor 20 thereof. The floor 20 of each compartment 16 includes a circular opening 22 which is of smaller diameter than the sample tube 18. While the sample holder 12 is at the operating station 13, the lateral drive means positions each compartment 16 of sample holder 12 in an operating position. While in such posi¬ tion, circular opening 22 is in general alignment with the aperture 15 in the storage compartment base 9. As previously discussed, the apparatus of the invention is suited for use in analytical instrumentation wherein it is required that each sample tube be, in turn, extracted from the sample holder, analyzed in an analy¬ tical chamber, and then returned to the sample holder. To accomplish this, an elevator system having an upwardly moving elevator rod is typically employed and well known in the art. As employed by the apparatus of the invention, an elevator rod (not shown) extends upwardly through aperture 15 of storage compartment base 9. The elevator rod passes through circular opening 22 of sample holder 12 and lifts sample tube 18 out of its compartment 16 and into an analytical chamber (not shown) . When the analy¬ tical operation is completed, the elevator rod lowers to return the sample tube 18 to its respective compartment 16, whereupon the lateral drive means positions the next OMPI * compartment of the sample holder in the operating posi¬ tion and the sequence is repeated. Referring now to Figs. 6-8 the sample holder 12 is shown at operating station 14. The center divider 8 is disposed generally in line with operating station 14, and at the end adjacent thereto is provided a first con¬ tact member 5 for engaging and stabilizing sample holders 12 in the first longitudinal stop position. The first contact member 5 is configured for engaging the horizon- tal groove 24 of the sample holder 12 in sliding engage¬ ment therewith. This arrangement enables the sample holder to be driven laterally, while engaged with the first contact member 5. The first contact member 5 is spring loaded by spring means (not shown) which " enables it to impart a force to the sample holder 12, causing it to closely abut the guide means 36 and maintain engage¬ ment with dog 42 of the lateral drive means. In addition to this, the first contact member 5 functions as a "hold down" to prevent the sample holder 12 from lifting if, through minor misalignment, it is contacted by the up¬ wardly traveling elevator of the operating station 14. In the preferred form, the horizontal groove 24 of sample holder 12 and the contact member 5 have mating "V" configurations. However, other configurations such as a rectangular tongue-in-groove configuration may also be used. The "hold down" capability of the first contact member 5 is not required at the second longitudinal stop position, as there is no elevator at this location. Accordingly, the second contact member 4 located adjacent this location is configured for simply bearing against the sample holder base 13 to ensure that the sample holder remains engaged with the dog 42 of the lateral drive means. Turning now to Figs. 7 and 8, another important aspect of the invention will be described. As shown in the partial end views in which extraneous detail is omit- ted, sample holders 12a and 12b contain sample tubes 18a and 18b, respectively. The sample holders are each shown engaged with first contact member 5, and in abutting contact with guide means 36. For the purpose of discus- sion, the portion of the sample holder abutting guide means 36 is designated as reference surface 2. Now, by noting that diameter "a" of sample tube 18a is markedly larger than diameter "b" of sample tube 18b, it will be readily apparent that sample holders 12a and 12b represent distinguishable types, wherein each type is adapted to contain a particular size sample tube. Since it is desirable for the operation of the transport apparatus that the overall length of sample holders remain constant, the number of sample tubes and the incremental spacing between the tubes contained in any given sample holder type is therefore a function of the tube diameter. Similarly, the width of various sample holder types must also vary according to the tube diameter. A number of provisions incorporated by the invention enables the transport apparatus to accommodate various sample holder types in any order or mixtures thereof, automatically. First, it will be seen that although the upper portion of the sample holder type designated 12a is larger than that of 12b, the base por¬ tions of both types are identical. More specifically, the dimension marked "X" which is the distance between the tube center line and reference surface 2 is the same for both holder types. Thus, in the longitudinal direc- tion, the alignment of the respective holder types is assured. As previously stated, the lateral positioning of sample holders at operating station 14 is carried out by the lateral drive means. The operation of the lateral drive means, in turn, is governed by control means which include a microprocessor and a plurality of detector means which feed information to the microprocessor. More specifically, each sample holder is provided with means for carrying label means 44 and 45, respectively, as shown by Figs. 4 and 5. The label means are suitably encoded, as by means of alternating black and white indi¬ cia appearing thereon, to display information pertaining to the sample holder type, identity, contents and selected program options. The label means 44 and 45 are scanned by label detector means 63 (Fig. 1) which are mounted proximate guide means 36 at the first longitudinal stop position. Label detector means 63 comprise an array of photo-optical detectors suitable for reading binary coded indicia and the like. However, if desired, other label means and other methods of encoding and detecting same may be employed. For example, the labeling means could be magnetically encoded and ready by suitable magneti¬ cally responsive detectors. Referring now to the block diagram of Fig. 9, the major functions of the control means with regard to the operation of the sample transport apparatus will be described. When a sample holder 12 arrives at the first longitudinal stop position, label means 44 and 45 are "read" by label detector means 63, which provide signals to the microprocessor 66 portion of the control means. Included in these signals is information as to the sample holder type. This information enables the control means to cause the stepper motor 39 to advance the correct number of steps to position the first and succeeding compartments 16 of the sample holder 12 in operating position at the operating station 14. A sensor may be optionally employed in the sen¬ sor housing 6 to detect missing sample tubes in a par¬ tially filled sample holder in order that the operating sequence be omitted at any vacant compartment in the sample holder. In addition, the information transmitted OMPI by the label detector means 63 includes the identity of the specific sample holder and enables the control means to implement specific options in the operating or analy¬ tical process. Other inputs to the microprocessor 66 include a signal from switch 53 which detects jam-ups in the trans¬ fer apparatus by an increase in chain tension. Upon receiving such indication, the control means causes the first and second longitudinal drive motors 67 and 68, respectively, to alternately reverse directions in con¬ junction with reversing the stepper motor 39, to correct the jam-up. Another input to the microprocessor 66 is from the dog sensors 69 which will be discussed, initially, in general terms. The precision registration of sample holders at the operating station is accomplished with precision and is the result of. the microprocessor causing the stepper motor to step the exact number of steps required for each movement of the sample holder. It is,- therefore, necessary for the microprocessor to "know" the step-distance between the operating station and the next approaching dog 42. If the transport apparatus traveled only in one direction, it would be a simple matter to establish this distance as a fixed mechanical relation- ship. Bidirectional travel, however, introduces backlash error, making it necessary to provide means for estab¬ lishing the step-location of a dog as it approaches the operating station. As the drive chain is of fixed length, and the seven dogs mounted thereon are spaced equally apart, the position of all dogs can be established upon fixing the position of one. Accordingly, first and second dog sen¬ sors 69, one of which is shown by Fig. 1, are located one on each side of the operating station 14 at a point which may be substantially removed therefrom. The first dog sensor 69 is used for detecting the passage of dogs 42 r OMPi traveling in the forward direction, and the second dog sensor (not shown) is used for detecting the passage of dogs traveling in the reverse direction. Thus, by detecting the presence of a dog 42 at, say, the first dog sensor 69, which is a known step-distance from the operating station, the position of any dog intermediate the sensor and the station is determinable, since the distance between dogs is also a known constant. When the sample holder 12 arrives at the operat- ing station 14, the first compartment of the sample holder 12 is positioned in the operating position. Upon completion of the operating cycle, the microprocessor 66 causes the stepper motor 39 to step an additional number of steps, in accordance with the sample holder -type, to position the next compartment 16 in operating position. The process is repeated, so that each compartment 16 is sequentially positioned at the operating station. As previously discussed, the operating cycle may be skipped for compartments not containing a sample tube 18, by use of optional tube detector 6. When the sample holder 12 • has completed its operating cycle at the opera.ting sta¬ tion 14, the lateral drive means transports it to the first lateral stop position, and the next following sample holder is moved into operating position. Referring again to Fig. 1, four corner sensors 80-83 are shown. The first pair, corner sensors 80 and 81, are positioned at diagonally opposed locations at the periphery of the sample holder storage compartment, ad¬ jacent the first and second longitudinal stop positions, respectively. The second pair of corner sensors 82 and 83 are similarly deployed at opposite diagonal locations on the perimeter of the sample holder storage compart¬ ment. The first pair of sensors 80 and 81 are employed during operation of the transport apparatus in the normal (counterclockwise) direction, and the second pair of sensors 82 and 83 are used during operation in the reverse (clockwise) direction. The corner sensors (80-83) cooperate with the microprocessor control means 66 shown in Fig. 9 to regu¬ late the quantity of sample holders occupying the first and second conveyor means. When operation is carried out with sample holders of differing types (i.e., mixed as to widths) , it becomes necessary to prevent filling up the space on either conveyor in order to provide space -for the next arriving sample holder. Although during opera¬ tion the sample holders are exchanged between the first and second conveyor means on a one-for-one basis, an imbalance can develop between the respective conveyor means. The imbalance is not in terms of the quantity of sample holders occupying each conveyor (this remains constant), but rather, in terms of the amount of space occupied by the sample holders. To illustrate by means of an extreme example, if one conveyor means were fully loaded with narrow sample holders and the other conveyor means fully loaded with wide sample holders, it will be readily seen that in exchanging narrow holders for wide ones the first con¬ veyor means would soon develop a shortage of space in which to receive the wide sample holders. It would, of course, be possible to simply limit the number of narrow, sample holders used, but this would reduce the utility of the apparatus. Accordingly, provision is made for the apparatus to automatically regulate the distribution of sample holders on the respective conveyor means in accordance with the space available thereon. To further illustrate the operation of corner sensors 80 and 81, consider the condition whereby a first sample holder 12 following operation at the operating station 14 is transported laterally to the first lateral stop position to be engaged and transported longitudi¬ nally by the second conveyor means 32. If the corner sensor 80 senses that the space on conveyor means 32 adjacent the the first lateral stop position is not OMPI - 18 - vacant (this space being at least equivalent to the width of the widest sample holder in use) , the microprocessor control means 66 will conclude that conveyor means 32 is overloaded. The control means 66 will therefore cause the first conveyeor means to stop and to reverse momen¬ tarily. This action prevents the delivery of another sample holder from the first conveyor means 30 to the second conveyor 32. The sample holder 12 which was for¬ merly at the first longitudinal stop position, to be next engaged by the lateral drive means, is backed away from the stop position by the momentary reversal of the con¬ veyor, thereby precluding its being engaged by the lateral drive means. The second conveyor means, however, continues to be driven in the direction away from th operating station 14. This enables a sample holder adjacent the second longitudinal stop position to be engaged by the lateral drive means and transported from the second conveyor means 32 to the first conveyor means 30. This action eliminates the overload condition on the second conveyor means 32, and enables normal operation to be resumed. The automatic regulating process that has been described may be repeated as often as required. If an overloadcondition develops on the first conveyor means 30, corner sensor 81 detects the presence of a sample holder 12 in the space adjacent the second lateral stop position on conveyor means 30. In similar fashion, the microprocessor 66 will cause the second conveyor means 32 to stop and momentarily reverse to stop feeding sample holders 12 to the overloaded conveyor means 30. The overload is relieved therefore in the manner previously described. Corner sensors 82 and 83 serve in the same man¬ ner as corner sensors 80 and 81 when operation of the transport apparatus is carried out in the reverse direc¬ tion. f MPI While in accordance with the patent statutes • there has been described what at present is considered to be the preferred embodiment of the invention, it will be •understood by those skilled in the art that various changes and modifications may be made therein without departing from the invention and it is, therefore, the aim of the appended claims to cover all such changes and modifications as fall within the true spirit and scope of the invention.

Claims: What is claimed is: 1. Apparatus for transporting sample holders of mixed widths, each width containing sample tubes of a corresponding uniform size, past an operating station in a sample holder storage compartment, the compartment having first and second longitudinal conveyor means, one on each side of the operating station for moving sample holders in first and second longitudinal directions toward and away from the operating station, respectively, guide means adjacent each end of the first and second conveyor means for halting the motion of sample holders in the first and second longitudinal directions, respec¬ tively, and to define first and second longitudinal stop positions for each sample holder; the first longitudinal stop position situated adjacent the operating station; lateral, drive means for engaging each sample holder in the first and second longitudinal stop positions and for moving the sample holders laterally along the guide means between the first and second conveyor means, the lateral drive means moving the sample holder into and then away from an operative position at the operating station when the sample holder reaches the first longitudinal stop position; the apparatus and sample holder characterized by means for automatically regulating the quantity of sample holders (12) occupying the first and second con- veyor means (30, 32} in accordance with space available thereon; the regulating means including first and second sensor means (80, 81) operative when the apparatus is operated in a counterclockwise direction, for detecting a condition whereby one of the first or second conveyor means (30, 32) becomes fully occupied by sample holders (12) positioned thereon and emitting a signal indicative of the condition; control means (66) controlling the operation of the transport apparatus and the operating station (14) , the control means responsive to signals - 21 - from the first and second sensor means (80, 81) for stop¬ ping and momentarily reversing the direction of one of the first or second conveyor means (30, 32) when the other conveyor means is indicated by the signal as being fully occupied and thereby preventing engagement and transfer of a sample holder (12) by the lateral drive means to the conveyor means which is fully occupied. 2. The apparatus recited in claim 1, wherein the first sensor means (80) is located so as to sense the presence of a sample holder (12) on the second conveyor means (32) in a location equivalent to at least twice the width of the largest sample holder in use measured from the first lateral stop position. 3. The apparatus recited in claim 1, wherein the second sensor means (81) is located so as to sense the presence of a sample holder (12) on the second con¬ veyor means (32) in a location equivalent to at least twice the width of the largest sample holder in use mea¬ sured from the first lateral stop position. 4. The apparatus recited in claim 1, wherein the means for automatically regulating the quantity of sample holders (12) occupying the first and second con¬ veyor means (30, 32) in accordance with space available further includes a third and fourth sensor means (83, 84) operative when the apparatus is operated in a clockwise direction for detecting a condition whereby one of the first or second conveyor means (30, 32) becomes fully occupied by sample holders (12) positioned thereon and emitting a signal indicative of the condition; control means (66) responsive to signals from the third and fourth sensor means (82, 83) for stopping and momentarily reversing the direction of one of the first or second conveyor means (30, 32) when the other conveyor means is indicated by the signal as being fully occupied and thereby preventing engagement and transfer of a sample holder (12) by the lateral drive means to the conveyor means which is fully occupied. 5. The apparatus recited in claim 4, wherein the third sensor means (82) is located so as to sense the presence of a sample holder (12) on the first conveyor means (30) in a location equivalent to two times the width of the largest sample holder (12) in use measured from the first lateral stop position. 6. The apparatus- recited in claim 4,- wherein the fourth sensor means (83) is located so as to sense the presence of a sample holder 912) on the second con¬ veyor means (32) in a location equivalent to at least two times the width of the largest sample holder (12) in use measured from the second lateral stop position. 7. The apparatus and sample holders defined in claim 1, further including encoded label means (44, 45) displayed on each sample holder (12) for indicating the incremental distance between the sample tubes (18) con- tained by the respective sample holders (12) and detector means (63) for reading the encoded label means (44, 45) and conveying a signal to the control means (66) for controlling the operation of the transport apparatus and the operating station (14) . 8. The apparatus and sample holders defined in claim 1, wherein the sample holders (12) include a plu¬ rality of sample tube holding compartments (16) arranged in a single row and disposed over a base portion (13) , the width of the base portion common to all of the sample holders (12) , one outer wall of the base portion (13) established at a predetermined common distance (X) from f OMPI the center line of sample tubes (18) in the sample tube holding compartments (16) to define a registration sur- face (2) for the sample holder (12) . 9. The apparatus and sample holders defined in claim 8, wherein the other outer wall of the base (13) contains a horizontal groove (24) extending -the length of the sample holder (12) for engagement by contact means to prevent lifting of the sample holder during operation at the operating station (14) . 10. -The apparatus of claim 1 further including contact means extending from a center divider (8) dis¬ posed approximately in the center of the sample holder storage compartment (9) and extending longitudinally between the first and second conveyor means (30, 32); a contact member (5) slidably mounted at the end of the center divider (8) adjacent the operating station (14); the contact member (5) spring loaded in the direction of the operating station (14); the contact member (5) con- • figured for engagement and sliding contact with the hori¬ zontal groove (24) of the sample holder (12) for causing the sample holder to abut the guide means (36) while at the operating station (14) and for preventing upward movement of the sample holder. 11. The apparatus and sample holders of claim 1, wherein the lateral drive means include a continuous roller chain (34) disposed generally about the periphery of the storage compartment (9); means for supporting and driving the chain; the chain (34) having a path of travel alongside the first longitudinal stop position and past the operating station (14); a plurality of dogs (42) mounted to the chain (34) for engaging and driving sample holders (12) when the sample holders are in the first longitudinal stop position. 12. The apparatus and sample holders of claim 11, wherein the means for supporting and driving the chain (34) are characterized by a plurality of idler sprockets (35) mounted about the general periphery of the storage compartment (9); a stepper motor (39); a sprocket (35) mounted on the output shaft of the stepper motor (39) for driving the chain (34); the stepper motor (39) mounted on a plate (50) hinged to the periphery of the storage compartment (9); a spring (52) acting on the plate (50) in a direction imparting tension to the chain (34); means (66) for controlling the operation of the stepper motor (39) . 13. The apparatus of claim 12, further includ¬ ing means for automatically reversing the direction of the chain (34) when it encounters abnormal resistance to its travel characterized by a switch (53) mounted on one of the plates (50) o the storage compartment (9) so as to be actuated by rotation of the plate on its hinge (51); the switch (53) when actuated providing a reversing signal to the means (66) controlling the operation of the stepper motor (39) .

Inventors: KAMPF RICHARD S, KHAN AURANGZEB KABIR, SOHN CHUL HO, KAMPF, RICHARD, S., KHAN, AURANGZEB, KABIR, SOHN, CHUL HO
Applicants: BECKMAN INSTRUMENTS INC, BECKMAN INSTRUMENTS, INC.
Application year: 1982
Main classification: G01N35
IPC codes: G01N35