PROCESS FOR THE CARBONYLATION OF SECONDARY BENZYL HALIDES

Abstract: A process is herein described for the preparation of carboxylic acids of formula (I): wherein Ar represents either an aromatic or heteroaromatic group containing one ring or several rings, linked together, having overall up to 20 carbon atoms, preferably chosen from among: a phenyl-, naphthyl-, diphenyl-, and thienyl group also substituted with groups inert under reaction conditions, preferably chosen from alkyl, cycloalkyl and aryl groups, optionally substituted, by among other halogen, alcoxyl, phenoxyl and ketonic groups, and wherein n is an integer equal to 1 or 2, characterized in that a 1-halogen-1-­ arylethane of formula (II): wherein Ar has the meaning already defined herein and X is Cl or Br, is made to react with CO and an alkaline hydroxide in the presence of a cobalt hydrocarbonyl salt catalyst or at least one of its precursors, at a temperature comprised between about 20°C and 70°C under a pressure comprised between about 1 and 10 atmospheres, in a biphasic aqueous/­ organic liquid system consisting of: a) an aqueous phase containing the alkaline hydro­ xide; b) an organic phase consisting of the initial halide of formula (II) dissolved in the organic solvent substantially unmixable with the alkaline aqueous phase, in the presence of an "onium" salt and of the cobalt salt catalyst or of at least one of its precursors. The products thus obtained have particular use in the field of pharmaceutical products (such as analgesics, anti-­ pyretics, etc.), and as intermediates in chemical syntheses in general, in the field of high purity chemicals phytophar­ maceutical products.

Description: PROCESS FOR THE CARBONYLATION OF SECONDARY BENZYL HALIDES The present invention concerns a process for the carbonylation of secondary benzyl halides. More particularly, the present invention relates to a catalytic process for the synthesis of alkaline salts of alpha-aryl-propionic acids, and of 3-aryl -3-methyl pyruvi c or al pha-keto-beta-aryl -butyri c acids, starting from the corresponding 1-hal ogen-1-aryl ethanes, (also referred to in the following present description as "benzyl halides"), and from carbon monoxide in a biphasic liquidiliquid system, in the presence of alkaline bases. More particularly, the above process is carried out in the presence of a catalyst consisting of carbonyl complexes of cobalt. From the alkaline salts the corresponding acids are easily obtainable by acidification with mineral acids (such as HC1, H2SO4, etc.), by extraction, etc., according to conventional methods. The process is based on the carbonylation reaction of 1-halogen1-arylethanes and involves the insertion of the carboxylic group or of the alpha-keto-carboxylic group on a secondary carbon atom under catalytic conditions provided by Co-carbonyl complexes, in the presence of alkaline bases, said catalysis being carried out in a biphasic organic/aqueous system. The organic carboxylic acids obtained according to the present invention present the following general formula (I): EMI1.1 wherein Ar represents either an aromatic or a heteroaromatic group containing one or several rings, linked together, and having overall up to 20 carbon atoms, and preferably being a phenyl, napthtyl, diphenyl, or thienyl group, while n is an integer equal to 1 or 2. Said Ar group may in turn be substituted by groups that are inert under reaction conditions. Compatible groups are, for instance, alkylic, alicyclic or arylic groups, each of them optionally substituted, halogen, alcoxyl, phenoxyl, ketone groups, etc. The compounds obtained represent worthwhile products having useful applications in a wide range of commercial fields. More particularly, the alpha-aryl-propionic acids represent important products in the field of high purity chemicals as well as in the field of phytodrugs and especially of pharmaceutical products. Products of this class, such as for instance 2-(4'-isobutylphenyl )-propionic acid and 2-(6'-methoxy-2'-naphthyl)-propionic acid, are of special interest to the pharmaceutical industry as antiinflammatory, analgesical, anti pyrethi cal agents, etc. As stated herein-above, the process of this invention is based on the carbonylation reaction conducted on a secondary benzyl halide having the following formula II: EMI2.1 wherein Ar has already been defined, and X is Cl or Br, in the presence of a catalytic system consisting of carbonylic complexes of Co, in a biphasic organic liquid/aqueous liquid system, more clearly defined herein-below. Research has only recently turned towards the carbonylation of substrates of the secondary benzyl type, such as for instance the secondary aryl-alkyl halides. This type of carbonylation, besides raising problems as to the reaction mechanism involved, also has the drawback of leading to operational difficulties as to the possible yields, etc. Literature on the subject is not particularly extensive especially as regards commercial production. Practically, it may, however, be affirmed that, up to now, the alphaaryl-propionic acids and alkaline salts thereof, subject of the present invention, have been prepared by different methods such as among others hydrolysis of the corresponding nitriles; reaction of CO2 with Grignard compounds; decarbonylation of malonic derivatives; oxidation of alcohols or of aldehydes having a suitable structure; or by reduction of aryl-acrylic acids, etc. In fact these methods, technologically distinct from the process of the present invention, are characterized in that they are multi-step, non-catalytic methods, and especially complicated by the use of reactants not easily available and/or manipulable; they consequently have corresponding operational and economical drawbacks that make them of little practical commercial interest. On the other hand, catalytic methods for the preparation of alphaaryl-propionic acids have recently been suggested. According to one of these methods, substituted alpha-aryl-propionic acids or alkyl esters thereof are prepared by means of either hydrocarboxylation or by hydrocarbalkoxylation of substituted aryl-ethylenes in either alcohol or aqueous mediums, catalyzed by palladium complexes, preferably in the presence of acids. Nonetheless, the commercial interest offered by the above method does not appear high. In fact this method, among other difficulties involved, foresees the use of expensive Pd complexes as catalysts and the use of high CO pressures. in the prior art carbonylation reactions of halogen derivatives of the type of formula (II) with Pd and Co complexes are also reported,these reactions producing esters of alpha-aryl-propionic acids. In the first case the use of expensive catalysts such as the arsinic complexes of Pd under CO pressure is foreseen. Moreover, the esters obtained have poor yields and low selectivity. In the second case, the method foresees the formation of esters by the use of alkaline alcoholates in the presence of dicobalto-octacarbonyl. Also in this case yields and selectivities are poor; in fact, substantial amounts of linear isomer acid ethers and esters are obtained. This involves operational drawbacks as to the separation and purification of the products. Morover, a further economical consists in the use of alcoholates under strictly controlled pH conditions. Further, the reaction proves strictly limited to phenyl derivatives, possibly only alkyl substituted phenyl derivatives. On the other hand, methods have been described for the preparation of alpha-keto-beta-aryl-butyric acids, according to formula I in which n = 2. These are laboratory methods and, thus, of little commercial interest, not being adapted to the technology according to the present invention. The object of the present invention is to provide a simple and inexpensive catalytic process for the preparation, on an commercial scale, of the acids of formula (I) or of their alkaline salts, that is free of the drawbacks of the prior art analyzed herein-above. In fact, the process according to the present invention, provides for the carbonylation of secondary benzyl substrates of formula (it), conducted on a secondary carbon atom under mild operational conditions such as to allow the recycling of the catalytic system consisting of a cobalt hydrocarbonyl salt. This process has the advantage of offering applicational flexibility that will allow the obtention of a much wider range of alphaaryl-propionic and keto-butyric acid products as well as of their alkaline salts. These and still other objects and advantages, which will appear more clearly to those skilled in the Art in the following description, are achieved, according to this invention, by a process for the preparation of acids of formula (I), as previously defined, characterized in that a 1-halo-1-arylethane of formula (II), as previously defined, is made to react with carbon monoxide and with an alkaline hydroxide, at a temperature comprised betweenabout 20 Cand 70 C and under a pressure comprised between 1 and 10 atmospheres, in a biphasic aqueous/organic liquid system consisting of a) an aqueous phase containing the alkaline hydroxide, b) an organic phase consisting of the initial halide of formula (II) dissolved in an organic solvent substantially unmixable with the aqueous alkaline phase, in the presence of an "onium" salt, more precisely defined herein-above, and of a catalysts consisting of a cobalt hydrocarbonyl salt or at least one of its precursors. The reaction may be schematically represented by the following equations: EMI4.1 EMI5.1 wherein M represents Na, K or Li, and the organic solvent is further defined herein-below, the other symbols having the meaning stated hereinabove. The organic solvent must be substantially unmixable with the aqueous alkaline phase. Effective solvents proved to be: linear or branched aliphatic or cycloaliphatic alcohols having from 3 to 10 carbon atoms, possibly arylsubstituted, aromatic and aliphaticethers, aromatic hydrocarbons, Particularly suitable solvents proved to be: benzene, diphenylether, t-butyl -methyl-ether, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, neopentyl alcohol, n-amyl alcohol, t-amyl alcohol, cyclo-hexanol and l-phenylethanol. The catalysts are cobalt hydrocarbonyl salts having the formula (III): Me"+ {CO(CO)4ln (III) wherein Me represents a cation of a metal with valence n, such as the alkaline metals (Na, K, Li) or cobalt, iron, manganese etc., these cobalt hydrocarbonyl salts being known and prepared according to conventional methods. Preferred catalysts are sodium, cobalt, manganese and iron salts of formula (III). "Precursors" of said salts may, however, also be used. By the term "precursor", used in the present description, is meant one or more compounds which in the reaction conditions form the above specified cobalt hydrocarbonyl salt. For instance, the cobalt hydrocarbonyl alkaline salt may be obtained "in situ" from Co2(CO)8 under the prevailing reaction conditions. In another embodiment of the process according to the invention, the cobalt hydrocarbonyl salt catalyst may preferably be prepared, according to this invention, for instance, from a cobalt salt such as a chloride, sulphate, bromide, etc., from an Fe/Mn alloy powder (containing about 80% Mn) and from sulphurated promoters, in either a methyl or ethyl alcohol, under a carbon monoxide pressure comprised between 1 and 2 atmospheres and at a temperature comprised between 100C and 80"C, but preferably comprised between about 250C and 35"C. The concentration of the cobalt salt in the solution is comprised between 0.3 and 1 mol/litre. Per each mole of cobalt salt are used from 1 to 2 moles of Mn in the form of a Fe/Mn alloy. The Fe/tin alloy is ground beforehand so as to pass through a screen of at least 5 000 mesh/sq.cm (thus having openings of 0.290 mm). The preferred sulphurated promoters are: sodium sulphide and thiosulphate, which are used in quantities comprised between 0.01 and 0.1 mol/mol.of cobalt salt. The alcohol mixture containing the cobalt salt, the alloy and the sulphurated promoter in the alcohol solvent, is kept under vigorous stirring under a CO atmosphere for a time sufficient to complete the absorption of the CO, this time being at least 2-3 hours. In this way Mn and/or Fe salts of cobalt hydrocarbonyl are obtained. The decanted solution may be directly introduced into the reaction while the solvent may be removed under vacuum, thereby obtaining the catalysts of the invention. In a further embodiment of the process according to the invention, the sodium salt of Co2(CO)8 may also be obtained by reduction with sodium amalgam in an ether solvent (tetrahydrofuran). Co2(CO)8 is prepared, for instance, from CoC03 under a CO and hydrogen pressure in petroleum ether. The molar ratio between the 1-halogen-1-arylethane (II) and the cobalt hydrocarbonyl salt catalyst may vary within a wide range. Convenient results may be obtained, in any casea with values of said molar ratio comprised between 10:1 and about 150:1. The reaction temperature is comprised, as previously indicated, between 20"C and 70"C. The carbon monoxide pressure is comprised between about 1 and 10 atmospheres, although for obtaining compounds (I) with n - 2, the preferred pressures are equal to or greater than 2atmospheres. The reaction is usually completed within a time period of about 1 to 24 hours, depending on parametrical conditions of temperature; on concentration; on the type of secondary benzyl halide (II) and on the catalyst used; etc. Alkaline hydroxides of Na, K, Li, preferably chosen from among sodium and potassium hydroxides, are also used, their concentration in the aqueous phase being preferably maintained between about 20% and 50% by weight, and in any case well in excess of the stoichiometric proportion with respect to the 1-haloqen- 1-arylethane. Effective initial halides of formula (II) proved to be : 1-bromo1-phenylethane, 1-chloro-1-(6' -methoxy-2' -naphthyl )-ethane, 1-bromo-1 (p.chlorophenyl )-ethane, 1-bromo-1-(p.isobutylphenyl)-ethane, 1-bromo1-(m-chlorophenyl)-ethane, 1-chloro- 1-phenylethane. The initial 1halogen-1-arylethane (II) may be introduced into the reactor either gradually or in one single batch charge at the beginning of the reaction. The reaction itself is conducted according to the known phasetransfer technique, in the presence of an "onium" salt chosen from among the ammonium and phosphonium salts having formulae (IV) and (V) respectively: N (R1)4 X (IV) and P (R1)4 X (V) wherein (R')4 represents a homogeneous or heterogeneous hydrocarbyl radical group containing up to 20 carbon atoms, and whereinXisahalogen as hereinabove defined. The addition of an "onium", phosphonium (V) or quaternary ammonium (IV) salt, occurs according to a molar ratio of onium salt/cobalt hydrocarbonyl salt catalyst comprised between about 1:1 and 3:1. These values are to be considered as practical values that are not critical with respect to the effectiveness of the reaction. Effective "onium" salts proved to be: 1-phenyl-1-ethyltrimethylammonium iodide, phenyltrimethylammonium bromide or iodide, tetra-nbutylammonium bromide, and benzyltrimethylammonium chloride, etc. Obviously, for the purposes of the reaction, it is also possible to use other "onium" salts or to use crown-ethers being, as is known to those skilled in the art, functional equivalents with regard to the reaction itself of the phosphonium and ammonium salts of the invention. The reaction may also be conducted in the absence of "onium" salts, in which case however, the reaction will lead to results of a lower interest. At the end of the reaction, the reaction product is separated according to known techniques. The product obtained in the form of a salt, according to the nature of the biphasic system employed (type of the solvent and concentration of the base) may be found dissolved in the aqueous or organic phases, or else in the form of a precipitate. In the first case, after separation of the aqueous phase from the organic phase containing the catalyst, which is recycled, one proceeds with the acidification (with HCl, H2SO4) and with the extraction by means of a solvent, etc. In the second case,the organic phase, after separation from the recyclable aqueous phase, is washed with water and then treated as previously indicated. In the third case, the precipitate is filtered, etc. and the liquid phases are recycled. Obviously, the recycled liquid phases are restored to the initial state of the composition. The process, according to an effective embodiment, is conducted in the following way. In a reactor, provided with a stirrer, and with a temperature regulating system, are introduced , under a carbon mono-oxide atmospheric pressure: the organic solvent, the aqueous alkaline solution (NaOH), the "onium" salt and the catalyst or its precursor. This reaction mixture is brought to the pre-established temperature and pressure, whereafter the 1-halogen-1-arylethane (11) is introduced and the mixture is then maintained under vigorous stirring at the same temperature till completion of the reaction (i.e. the stopping of the absorption of CO). Thereupon one proceeds with the separation of the product as herein-above described. The techniques used are essentially conventional techniques. The process, due to the simple and mild operative conditions, appears to be particularly convenient. The invention will now be described in further detail by means of the following examples given, however, for merely illustrative purpose. Examples 2, 5 and 10 have been conducted in the absence of "onium" salts. EXAMPLE 1 Into a 100 ml flask, fitted with a magnetic stirrer, a thermometer and a coolant, were introduced under a CO atmosphere: 25 ml ............. of n-butyl alcohol, . 50 ml ............ of an aqueous 50% solution of KOH, . 0.43 g ............ of Co2(CO)8, and . 0.7 g ............. of phenyltrimethylammonium bromide This mixture was thereupon brought to a temperature of 350C and, after about 15 minutes, 8.3 g of 1-bromo-1-phenylethane were added over a period of 5 hours. At the end of this addition the reaction mixture was kept under stirring for a further 2 hours. Thereupon the organic phase was separated and washed with water. The washing water, added to the first aqueous phase, was acidified with HCl and then extracted by using ethyl ether. After evaporation of the ether, 3.7 g of alpha-phenyl-propionic or hydroatropic acid were obtained Wield: 55% with respect to the initial halide). EXAMPLE 2 Into the apparatus as described in example 1, and following the same procedures, were introduced: . 25 ml .............. of n-butyl alcohol, . 50 ml .......... of a 50% aqueous KOH solution, . 0.45 g ............. of Co2(CO)8 Thereupon the temperature of the mixture was brought to 35 C and, after about 15 minutes, 8.3 g of 1-bromo-1-phenylethane were added over a period of 5 hours. At the end of the addition, the reaction mixture was maintained under stirring for a further 2 hours. By proceeding as described in Example 1, approximately 3.3 g of hydroatropic acid (yield:49%), and 0.27 g of hydrocynnamic acid (yield: 4%) were obtained. EXAMPLE 3 Into the apparatus as described in Example 1 and following the same procedures, were introduced: . 25 ml ....... of t.amyl alcohol, . 25 ml ............. of an aqueous 50% KOH solution, . 0.46 g ............. of Co2(CO)8, and . 1 g ................ of alpha-phenyltrimethylammonium iodide. Thereupon the reaction mixture was brought to a temperature of 35 C and, after about 15 minutes, 4.1 g of 1-bromo-1-phenylethane, were introduced. The reaction mixture was then subjected to stirring for 12 hours and, by proceeding as described in Example 1, 1.5 g of hydroatropic acid were obtained (yield: 45.1%). EXAMPLE 4 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml : of t.amyl alcohol, . 25 ml ............ of a 40% aqueous NaOH solution, . 0.43 g ............. of Co2(CO)8, and . 1 g ................ of alpha-phenylethyl-trimethylammonium iodide. The reaction mixture was then brought to a temperature of 35 C and, after about 15 minutes, 4.1 g of 1-bromo-1-phenylethane were introduced. The reaction mixture was then subjected to stirring for a period of 5 hours, whereafter, by proceeding as described in ExampLe 1, approximately 1.85 g of hydroatropic acid (yield: 55.6%) and 0.07 g of hydrocynnamic acid (yield: 2.1%) were obtained. EXAMPLE 5 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ................. of t.amyl alcohol, . 25 ml .......... of a 40% aqueous NaOH solution, and . 0.43 g ............ of Co2(CO)8 The temperature of the reaction mixture was thereupon brought to 35 C and, after about 15 minutes, 4.1 g of 1-bromo-1-phenylethane were introduced. The reaction mixture was then subjected to stirring for 5 hours, whereafter, by proceeding as described in Example 1, 1.43 g of hydroatropic acid approximately (yield: 43%) and 0.39 g of hydrocynnamic acid (yield: 11.7%) were obtained. EXAMPLE 6 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml .............. of n-butyl alcohol, . 25 ml ............ of a 50% aqueous KOH solution, . 0.5 g .............. of NaCO(CO)4, and . 0.7 g .............. of phenyltrimethylammonium bromide The temperature of the reaction mixture was then brought to 35 C and 4.1 g of 1-bromo-1-phenylethane were added. The reaction mass was then subjected to stirring for 4 hours and by proceeding as described in Example 1, 1.45 g of hydroatropic acid were obtained (yield: 43.6%). EXAMPLE 7 Into the apparatus as described in Example 1, and following the same procedures were introduced: . 25 ml ................. of 1-phenylethanol, . 25 ml : of a 50% aqueous KOH solution, . 0.45 g ............. of Co2(CO)8, and . 1 g ................ of alpha-phenylethyl-trimethylammonium iodide. The reaction mixture was thereupon brought to a temperature of 35 C and, after 15 minutes, 4.1 g of 1-bromo-1-phenylethane were added. The mixture was then subjected to stirring for 7 hours, whereupon, by proceeding as described in Example 1, 1.3 g of hydroatropic acid were obtained (yield: 39.1%). EXAMPLE 8 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............... of n-propyl alcohol, . 25 ml ; of a 50% aqueous KOH solution, . 0.45 g ............. of Co2(CO)8, and . 1 g ................ of phenyltrimethylammonium bromide The temperature of the reaction mixture was then brought to 35 C and, after 15 minutes, 4.1 g of 1-bromo-1-phenylethane, were added. The mixture was then subjected to stirring for 7 hours after which, by proceeding as described in Example 1, 1.1 9 of hydroatropic acid were obtained (yield: 33.1%). EXAMPLE 9 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............ of t-butylmethylether, . 25 ml .............. of a 50% aqueous KOH solution, . 0.42 g ............. of Co2(CO)8, and . 0.6 g .............. of benzyltrimethylammonium chloride The mixture was thereupon brought to a temperature of 35 C and, after about 15 minutes, 4 g of 1-bromo-1-phenylethane, were introduced. The reaction mass was then kept under stirring for 4 hours. At the end of this period the reaction mixture was filtered; the solid thus obtained was diluted with water, acidified with hydrochloric acid and extracted by using ethyl ether. After evaporation of the ether, 1.38 g of hydroatropic acid were obtained (yield: 42.5%) and 0.23 g of phbnylacetic acid were produced from the ammonium salt. EXAMPLE 10 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............ of t-butylmethylether, . 25 ml .......... of a 50% aqueous KOH solution, . 0.43 g ............. of Co2(CO)8 This mixture was then brought to a temperature of 350C and, after about 15 minutes 4.1 g of 1-bromo-1-phenylethane were added. The mixture was then kept under stirring for 4 hours after which, by proceeding as described in Example 9, 1.65 g of hydroatropic acid were obtained (yield: 49.6%) and 0.25 g of hydrocynnamic acid (yield: 7.5%) were obtained. EXAMPLE 11 Into the apparatus as described in Example 1, and following the same procedures, were introduced: 25 ml .......... of di phenyl ether, . 25 ml ............ of a 50% aqueous KOH solution, . 0.43 g ............. of Co2(CO)8, and . 0.7 g .............. of phenyltrimethylammonium bromide This mixture was then brought to a temperature of 35 C and, after about 15 minutes, 4.1 g of 1-bromo-1-phenylethane were added. The mixture was then kept under stirring for 7 hours. By proceeding as described in Example 9, 1.3 g of hydroatropic acid (yield: 39.1%) and 0.65 g of hydrocynnamic acid (yield: 1.9%) were obtained. EXAMPLE 12 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............ of benzene, . 25 ml .......... of a 50% aqueous KOH solution, . 0.43 g ............. of Co2(CO)8, and . 0.6 g .............. of phenyltrimethylammonium bromide The mixture was thereupon brought to a temperature of 35 C and, after about 15 minutes, it was additioned with 4.1 g of 1-bromo-1-phenylethane. The mixture was thereupon kept under stirring for 12 hours, whereafter, by proceeding as described in Example 9, 1.1 g of hydroatropic acid were obtained (yield: 33.1%). EXAMPLE 13 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ................ of n-butyl alcohol, . 25 ml ............ of a 50% aqueous KOH solution, . 0.48 g . of Co2(CO)8, and . 0.7 g ................. of phenyltrimethylammonium bromide The mixture was thereupon brought to a temperature of 35 C and, after about 15 minutes, was additioned with 5 g of 1-bromo-1-(p.chlorophenyl)ethane over a period of 3 hours. At the end of this addition, the mixture was subjected to stirring forafurther 2hours. Then, by proceeding as described in Example 1, 2 g of alpha-(p.chlorophenyl)-propionic acid were obtained (yield: 47.7%). EXAMPLE 14 Into the apparatus as described in Example 1, and following the same procedures, were introduced: 25 ml .......... of n-butyl alcohol, . 25 ml ......... of a 50% aqueous KOH solution, . 0.43 g ............. of Co2(CO)8, and . 0.7 g .............. of phenyltrimethylammonium bromide The mixture was thereupon brought to a temperature of 35 C and, after about 15 minutes, 5.1 g of 1-bromo-1-(m.chlorophenyl)-ethane were added to the mixture, over a period of 3 hours. The mixture was then kept under stirring for 2 hours and, by proceeding as described in Example 1, 1.71 g of alpha-(m.chlorophenyl)-propionic acid were obtained (yield: 39.9 ,J). EXAMPLE 15 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............. of n-butyl alcohol, . 25 ml ......... of a 50% aqueous KOH solution, .0.47 g ............. of Co2(CO)8, and . 0.7 g ........... of phenyltrimethylammonium bromide The mixture was then brought to a temperature of 35 C, and after about 15 minutes, 5.4 g of 1-bromo-1-(p.isobutylphenyl)-ethane were added over a period of 4 hours. The mixture was then kept under stirring for 2 hours, after which, by proceeding as described in Example 1, 2.5 g of alpha (p.isobutylphenyl)-propionic acid were obtained (yield: 54.2%). EXAMPLE 16 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml ............. of n-butyl alcohol, . 25 ml .......... of a 50% aqueous KOH solution, . 0.45 g ............. of Co2(CO)8, and . 0.7 g .............. of phenyltrimethylammonium bromide This mixture was brought to a temperature of 35 C and, after 15 minutes, 5 g of 1-chloro-1-(6'-methoxy-2'-naphthyl)-ethane were added over a period of 6 hours. The mixture was then kept under stirring for 2 hours and, by proceeding as described in Example 1, 1.82 g of alpha-(6'-methoxy2'-naphthyl)-propionic acid were obtained (yield: 34.9%). EXAMPLE 17 Into a flask fitted with a thermometer, a coolant and a dropping funnel, were introduced, under a CO atmosphere: . 25 ml ............ of t.amyl alcohol, 25 ml ......... of a 20% aqueous NaOH solution, . 0.15 g ............. of Co2(CO)8, and . 0.3 g .............. of benzyltrimethylammonium chloride The mixture was thereupon brought to a temperature of 45 C and the CO pressure to 2 atmospheres. After about 15 minutes, 4.1 g of 1-bromo-1phenylethane were introduced over a period of 5 hours. The mixture was then kept for 10 hours under stirring at the same pressure, whereafter, by proceeding as in Example 1, 1.8 9 of acid product were obtained. The recovered product, by gas-chro,natography analysis proved to be a mixture of hydroatropic acid and 3-methyl-3-phenylpyruvic acid in a ratio of about 1:1. The latter compound was identified by the mass spectrum of the product: EMI14.1 obtained by treatment at 600C, in an anhydrous medium, of the acid with a mixture consisting of: . 10 parts .............. of pyridine, . 0.5 parts ............. of trimethylchloroxylane and . 2 parts .......... of N, O Bis-trimethylsilylacetamide EXAMPLE 18 Into the apparatus as described in Example 1, and following the same procedures, were introduced into the reactor: : . 25 ml ............... of n-butyl alcohol, . 25 ml ......... of a 50% aqueous KOH solution, . 0.45 g ............. of Co2(CO)8, and . 0.7 g .............. of phenyltrimethylammonium bromide The mixture was then brought to a temperature of 45 C and, after about 15 minutes, 3.3 g of 1-chloro-1-phenylethane were added. The mixture was then kept for 20 hours under stirring, after which by proceeding as described in Example 1, 2.04 g of hydroatropic acid (yield: 57.9%) and 0.049 of hydrocynnamic acid (yield: 1.1%) were obtained. EXAMPLE 19 Into the apparatus as described in Example 17, and following the same procedures, were introduced: . 25 ml ............. of t-amyl alcohol, . 25 ml ......... of a 20% aqueous NaOH solution, . 0.30 g ............. of Co2(CO)8, and . 0.6 g .............. of phenylethyl-trimethylammonium iodide This mixture was thereupon brought to a temperature of 35 C and the CO pressure to 2 atmospheres. After about 15 minutes, 4.1 g of 1-bromo-1phenylethane were added, over a period of 3 hours. The reaction mixture was then kept under stirring for 8 hours at the same pressure and, by proceeding as described in Example 1, 2.2 g of acid product were obtained. The recovered product, by gas-chromatography analysis proved to consist of: . hydroatropic acid ......... 15% (10% yield with respect to the starting bromide), . hydrocynnamic acid ..... 2% (1.3% yield with restpect to the starting bromide), . 3-methyl-3-phenylpyruvicacid 83% c acid 83% (55% yield with respect to the starting bromide). EXAMPLE 20 Into the apparatus as described in Example 1, and following the same procedures, were introduced: . 25 ml .............. of t-amyl alcohol, . 25 ml ......... of a 50% aqueous KOH solution, . 0.45 g ......... of CO2(CO)B, and . 0.7 g ............. of phenyltrimethylammnoium bromide The temperature was kept at 15 C and, after 15 minutes about, 3 g of 1-chloro-1-(2-furyl)ethane were added over a period of 4 hours. At the end of the addition the mixture was then kept under stirring during 2 hours. Then, by proceeding as described in Example 1, 0.7 g of a-(2-furyl) propionic acid were obtained (yield: 21.7%).

Claims: CLAIMS 1.- A process for the preparation of alkaline salts of carboxylic acids having the formula (I): EMI17.1 wherein: - Ar represents either an aromatic or a heteroaromatic group containing one ring or several rings linked together, and having overall up to 20 carbon atoms, preferably being chosen from amongst phenyl, naphthyl, diphenyl and thienyl groups, also substituted with groups inert under reaction conditions, preferably chosen from amongst alkyl, cycloal cyl and aryl groups optionally substituted, halogen, alkoxyl, phenoxyl and ketone groups, - and n is an integer equal to 1 or 2, characterized in that a 1-halogen-1-arylethane of formula (11): EMI17.2 wherein: : - Ar has the above meaning, and - X is Cl or Br, is made to react with carbon monoxide and an alkaline hydroxide, in the presence of a cobalt hydrocarbonyl salt catalyst or at least one of its precursors, at a temperature comprised between about 200C and 70 C and at a pressure comprised between about 1 and 10 atmospheres in a biphasic aqueous/organic liquid system consisting of: a) an aqueous phase containing the alkaline hydroxide, and b) an organic phase consisting of the initial halide of formula (11) dissolved in the organic solvent substantially unmixable with the aqueous alkaline phase, in the presence of an "onium" salt and a catalyst consisting of a cobalt hydrocarbonyl salt or at least one of its precursors. 2.- A process according to claim 1, characterized in that the organic solvent is chosen irom amongst: aliphatic and cycloaliphaticlinear or branched alcohols having 3 to 10 carbon atoms, optionally aryl substituted; aromatic and aliphatic ethers; aromatic hydrocarbons. 3.- A process according to claim 2, characterized in that the organic solvent is chosen from amongst the compounds belonging to the group comprising benzene, diphenylether, t-butyl-methyl-ether, n-propyl alcohol, isopropyl alcohol, p-butyl alcohol, sec.-butyl alcohol, neopentyl alcohol, n-amyl alcohol, t-amyl alcohol, cyclohexanol and 1-phenylethanol. 4.- A process according to claim 1, characterized in that the alkaline hydroxide is chosen from amongst sodium, potassium or lithium hydroxides, preferably from between sodium and potassium hydroxides. 5.- A process according to claim 1, characterized in that the cobalt hydrocarbonyl salt cata-lyst has the formula (III): Men+ fCO(CO)4}fl (III) wherein Me represents a metal of valence n, preferably chosen from amongst Na, K, Li, Co, Mn and Fe. 6.- A process according to claim 5, characterized in that the catalyst consists of a cobalt hydrocarbonyl salt chosen from amongst sodium, cobalt, iron and manganese salts. 7.- A process according to claim 5, characterized in that the cobalt hydrocarbonyl salt catalyst is obtained from a cobalt salt, preferably chosen from amongst chloride, bromide and sulphate salts, from a ironmanganese powder alloy with 80% of Mn content, or from sulphurated promoters, preferably chosen from amongst the alkaline sulphides and thiosulphates, in an alcohol medium chosen from between methyl and ethyl alcohol, by reaction with CO under a pressure comprised between 1 and 20 atmospheres and at a temperature comprised between about 10 C and 80"C, preferably comprised between about 25"C and 35 C. 8.- A process according to claim 5, characterized in that the cobalt hydrocarbonyl alkaline salt catalyst is prepared "in situ" from Co2(CO)8 in the alkaline medium forming the reaction medium. 9.- A process according to claim 1, characterized in that the molar ratio between the 1-halogen-1-arylethane (11) halide and the cobalt hydrocarbonyl salt catalyst is comprised between about 10:1 and 150:1. 10.- A process according to claim 1, characterized in that the concentration of the alkaline base, consisting of sodium or potassium hydroxides, in the aqueous phase, is comprised between about 20% and 50% by weight. 11.- A process according to claim 1, characterized in that the 1-halogen-1-arylethane (II) is selected from the group formed by 1-bromo1-phenylethane, 1-chloro-1-(6'-methoxy-2'-naphthyl)-ethane, 1-bromo-1 (p.chlorophenyl)-ethane, 1-bromo-1-(p.isobutyl-phenyl)-ethane, 1-bromo 1-(m.chlorophenyl )-ethane, 1-chloro-1-phenylethane. 12.- A process according to claim 1, characterized in that the "onium" salt is chosen from among the ammonium and phosphonium salts of formulae: N (R')4X and P (R1)4X (IV) (v) wherein: - (R')4 represents either a homogeneous or heterogeneous hydrocarbyl radical containing up to 20 carbon atoms, and - X is a halogen consisting of Cl or Br, the "onium" salt being preferably chosen from the group formed by 1-phenyl-ethyl trimethylammonium iodide, tetra-n-butylammonium bromide, benzyl trimethylammoni um chloride, phenyl trimethylammoni um bromide or iodide. 13.- A process according to claim 11, characterized in that the "onium" salt is used in a molar ratio comprised between about 1:1 and 3:1 with respect to the moles of the cobalt hydrocarbonyl salt catalyst. 14.- A process according to claim 1, characterized in that, to obtain the compounds of formula (I) where n = 2, pressures 2 2 atmospheres are used. 15.- Alkaline salts of carboxylic acids of formula (I) obtained according to the process according to any one of claims 1 to 14.

Inventors: FOA', MARCO, FRANCALANCI, FRANCO, GARDANO, ANDREA
Applicants: MONTEDISON S.P.A.
Application year: 1982
Main classification: C07C51
IPC codes: B01J31, C07C67, C07B61, C07C51, C07D307, C07C57, C07C59, C07F7