TWO-STAGE HYDROCARBON DEWAXING HYDROTREATING PROCESS

Abstract: Reduction of the pour point of a hydrocarbon charge stock boiling in the range of 204° to 566°C (400°F to 1050°F), and particularly a lubricating oil charge stock boiling from 316° to 566°C (600°F to 1050°F) by catalytically dewaxing the charge stock in the presence of a zeolite catalyst and subse­ quently subjecting at least the liquid portion thereof to hydro­ treating in the presence of a hydrotreating catalyst comprising a hydrogenating component and a siliceous porous crystalline material selected from ZSM-5, ZSM-11, ZSM-23 and ZSM-35 zeolites, the hydrotreating catalyst composition comprising one or more ZSM-5, ZSM-11, ZSM-23 and ZSM-35 zeolites and hydrogenation component(s) composed with a porous matrix, in particular alumina.

Description: TWO-STA; E HEDROCPRBON DEWAXIN; HYDROTREATINS PROCESS This invention relates to the manufacture of high-quality lubricating oils, in particular, to the catalytic dewaxing and hydrotreating of waxy distillate lubricating oils. The present invention provides a process for the preparation of a lubricating oil of high viscosity index which comprises contacting a waxy hydrocarbon fraction boiling within the range of from 2040 to 5660C (4000 to 10500F) with a dewaxing catalyst under conditions sufficient to effect at -least a partial dewaxing of the fraction and contacting the reaction product thereby obtained with hydrogen and a hydrotreating catalyst comprising a hydrogenation component and one or more zeolites selected from ZSM-5, ZsM-ll, ZSM-23, and ZSM-35. The present invention also provides a hydrotreating catalyst composition comprising one or more zeolites selected from ZSM-5, ZSM-ll, ZSM-23 and ZSM-35 and a hydrogenation metal component composited on a porous matrix. The refining of petroleum crude oils to obtain lubricant stocks is based primarily on a series of steps including distillation, solvent refining and dewaxing. For the preparation of a high grade distillate lubricating oil stock, the current practice is to vacuum distill an atmospheric tower residuum from an appropriate crude oil as the first step. This step provides one or more raw stocks within the boiling range of from 2a2 C to 5660C (450 to 10500F). After preparation of a raw stock of suitable boiling range, it is extracted with a solvent, e.g., furfural, phenol, sulfalane, or chlorex, which is selective for aromatic hydrocarbons and which removes undesirable components. The raffinate from solvent refining is then dewaxed, for example, by admixing with a solvent such as a blend of methyl ethyl ketone and toluene. The mixture is chilled to induce crystallization of the paraffin waxes which are then separated from the raffinate. Sufficient quantities of wax are removed to provide the desired pour point for the raffinate. Other processes such as hydrofinishing or clay percolation may be used, if needed, to reduce the nitrogen and sulfur content or improve the color of the lubricating oil stock. Viscosity index (V.I.) is a quality parameter of considerable importance for distillate lubricating oils to be used in automotive engines and aircraft engines which are subject to wide variations in temperature. This index indicates the degree of change of viscosity with temperature. A high viscosity index of 100 indicates an oil that does not tend to become viscous at low temperature or become thin at high temperatures. Measurement of the Saybolt Universal Viscosity of an oil at 380 and 990C (100 and 2100F), and referral to correlations, provides a measure of the V.I. of the oil. For purposes of the present invention, whenever V.I. is referred to, it is meant the V.I. as noted in the Viscosity Index tabulations of the ASTM (D567), published by ASTM, 1916 Race Street, Philadelphia, PA, or equivalent. To prepare high V.I. automotive and aircraft oils, the refiner usually selects a crude oil relatively rich in paraffinic hydrocarbons since experience has shown that crudes poor in paraffins such as those commonly termed "naphthene-base" crudes yield little or no refined stock having a V.I. above about 40. Suitable stocks for high V.I. oils, however, also contain substantial quantities of waxes which result in solvent-refined lubricating oil stocks of high pour point. Thus, in general, the refining of crude oil to prepare acceptable high V. I. distillate stocks ordinarily includes dewaxing to reduce the pour point. In recent years, catalytic techniques have become available for dewaxing petroleum stocks. Although some attention has been directed to treating gas oils and manufacturing specialty oils primary interest has been, and is, the catalytic dewaxing and subsequent treatment of lube oil stocks. Processes relating to the dewaxing of gas oils and specialty oils are described in U.S. Patent Nos. 3,894,938 and 4,137,148. U.S. Patent No. 3,894,938 discloses a catalytic dewaxing process in which high pour point, high-sulfur gas oils having a boiling range of from 2040 to 4820C (4000F to 900at) are first contacted, in the presence or absence of added hydrogen, with a ZSM-5 type zeolite hydrodewaxing catalyst which may contain a hydrogenation/- dehydrogenatio n component. The effluent therefrom is subsequently desulfurized and denitrogenated by contacting it with a cobalt-molybdenum-alumina catalyst. U.S. Patent No. 4,137,148 discloses a process wherein specialty oils of low pour point and excellent stability are produced from waxy crude distillates having a boiling range of from 2320 to 5660C (4500F to 10500F) by solvent refining, catalytic dewaxing over a zeolite catalyst such as ZSM-5, and hydrotreating. The catalytic dewaxing reaction produces olefins which would impair properties of the dewaxed oil product, if retained. These are saturated by hydrogenation in the hydrotreater, as confirmed by chemical analysis of the hydrotreated product for bromine number. Low bromine numbers are an indication of a satisfactory level of saturation. The hydrotreating step constitutes cascading effluent from the catalytic dewaxing step into a hydrotreating reactor of the type now generally employed for the finishing of lubricating oil stocks. Any of the known hydrotreating catalysts consisting of a hydrogenation component on a non-acidic support can be employed, for example, cobalt-molybdate or nickel-molybdate or molybdenum oxide, on an alumina support. Subsequent to this treatment, the effluent of the hydrotreater is topped by distillation to meet flash and firepoint specifications. Techniques for dewaxing and subsequent treating of lubricating oil stocks are exemplified in U.S. Patent Nos. 3,755,138 and 4,222,855. U.S. Patent No. 3,755,138 discloses a process wherein a lube oil stock boiling between 3430 to 4930C (6500F and 1100 F) is subjected to mild solvent dewaxing and, subsequently, to hydrodewaxing. The hydrodewaxing step constitutes contacting the lube oil stock with a crystalline aluminosilicate of the ZEM-5 type which contains a metal hydrogenating component in the presence of added hydrogen. In U.S. Patent No. 4,222,855, lube oil stocks boiling between 3160 to 5660 (6000F and 10500 F) are catalytically dewaxed by contacting them with a crystalline aluminosilicate having particularly characterized pore openings such as ZSM-23 and ZSM-35. U.S. Patent No. 3,668,113 discloses a process in which petroleum fractions such as gas oil and wax distillate fractions are first passed over a catalyst comprising a crystalline mordenite of reduced alkali metal content and a metal hydrogenating component to remove wax. The reaction product is then passed over a catalyst comprising a refractory inorganic oxide support and a hydrogenating component selected from metals and compounds thereof of Groups VI and VIII of the Periodic Table to remove sulfur. We have now discovered that the aforedescribed processes which incorporate a hydrotreating step subsequent to at least partial catalytic dewaxing are improved in the hydrotreating step by including in the hydrotreating catalyst a minor amount of a siliceous porous crystalline material from the ZSM-5, zSM-ll, ZSM-23, and ZSM-35 zeolites. Although the process of this invention is subsequently described as it applies to the catalytic dewaxing and hydrotreating of lube oil stocks the process is applicable to treating other charge stocks containing petroleum wax such as gas oil fractions boiling between 2040 to 5380C (4000F and 10000F). Accordingly, this invention constitutes the process of reducing the pour point of a hydrocarbon charge stock boiling in the range of 2040 to 5660C (4000F to 10500F), and, particularly, a lubricating oil charge stock boiling between 3160 and 5660C (6000 and 10500F) by catalytically dewaxing such charge in the presence of a zeolite catalyst and subsequently subjecting at least the liquid portion thereof to hydrotreating in the presence of a hydrotreating catalyst and a siliceous porous crystalline material selected from ZSM-5, zSM-ll, ZSM-23 and ZSM-35 zeolites. As indicated previously, this invention is concerned with a catalytic dewaxing and improved hydrotreating operation which results in the production of a lubricating oil having an enhanced V. I. at a given pour point. It should be recognized that there are certain values of pour point which lubricating oils must possess to be ccmmercially useful. Although there is a certain amount of flexibility concerning pour point specification, nevertheless, target pour points for products differ depending on whether heavy or light neutral stock or bright stock is being produced. In general, it is necessary that the pour point of a heavy neutral stock be no higher than about -70C (200F) and the pour point of a light neutral stock be no higher than about -150C (5 F). The expression "heavy neutral" is intended to include a product typically having the following properties: Charge Product API Gravity 29.2 27.8 Pour Point, C ( F) 41 (105) 7 (20) Viscosity, CS Kv at 380C (1000F) 81.9 108.4 Kv at 990C (2100F) 9.95 10.99 Boiling Range (IBP-95%), oC (OF) 333-521 354-528 (632-970) (669-983) The expression "light neutral" is intended to include a product typically having the following properties: : Charge Product API Gravity 32.1 29.6 Pour Point, C ( F) 35 (95) 5 (-15) Viscosity, CS Kv at 380C (1000F) - 37.84 Kv at 540C (1300F) 14.28 Kv at 990C (2100F) 4.47 5.64 Boiling Range (IBP-95), oC (OF) 364-452 380-451 (687-847) (716-844) The charge stock used in the process of the invention thus includes petroleum oils boiling within the aforenoted range as well as other processed oils. The boiling points referred to are boiling points at atmospheric pressure and may be determined by vacuum assay in the manner known to those skilled in the art. In a preferred embodiment of this invention, a viscous distillate fraction of crude petroleum oil, isolated by vacuum distillation of a reduced crude from atmospheric distillation, is solvent refined by countercurrent extraction with at least an equal volume (100 vol. %) of a selective solvent such as furfural. It is preferred to use 1.5 to 2.5 volumes of solvent per volume of oil. The raffinate is subjected to catalytic dewaxing by mixing with hydrogen and contacting it at about 2600 to about 3570C (500 to about 6750F) with a catalyst which can be of the ZSM-5 type and can have incorporated therein a hydrogen transfer functional component such as nickel, palladium or platinum. In some instances, it may be desirable to partially dewax the solvent-refined stock by conventional solvent dewaxing techniques prior to catalytic dewaxing. The higher melting point waxes so removed are those of greater hardness and higher market value than the waxes removed in taking the product to a still lower pour point. In gas oil dewaxing, the dewaxing step is operated at a temperature of about 149-5380C (300-10000F), a pressure of 101-13,890 kPa (0-2000 psig), and an LHSV of 0.1 to 10 with a hydrogen to hydrocarbon ratio of about 0 to 25:1. This catalytic dewaxing phase of the overall operation is described in U.S. Patent No. 3,894,938. In lube stock dewaxing, conditions for the hydrodewaxing step include a temperature between about 2600 and about 35700 (5000 and about 6750F), a pressure between 791 and 20,786 kPa (100 and 3000 psig) and preferably between 1480 and 6996 (200 and 1080 psig). The liquid hourly space velocity is generally between 0.1 and 10 and preferably between 0.5 and 4 and the hydrogen to feedstock ratio is generally between 71 and 1424 NI/I (400 and 8000 standard cubic feet (scf) of hydrogen per barrel of feed) and preferably between 142 and 712 Nl/1 (800 and 4000 scf of hydrogen per barrel of feed). The catalytic dewaxing step of this invention may be conducted by contacting the feed to be dewaxed with a fixed stationary bed of catalyst, or with a transport bed, as desired. A simple and therefore preferred configuration is a trickle-bed operation in which the feed is allowed to trickle through a stationary fixed bed, preferably in the presence of hydrogen. The dewaxing operation usually is initiated at a temperature of about 2600C (5000F). This temperature is, of course, raised as the catalyst ages in order to maintain catalytic activity. In general, the run is terminated at an end-of-run temperature of about 3570C (6750F), at which time the catalyst may be reactivated by contact at elevated temperature with hydrogen gas, or regenerated by contact with oxygencontaining gas. Catalysts which can be used include those of the ZSM-5 type as set forth in U.S. Patent Nos. 3,894,938, 4,137,148 and Reissue No. 28,398. The catalyst, particularly if it is of the ZSM-5 type,- can have incorporated therein a hydrogen transfer functional component such as nickel, palladium, or platinum in a proportion of 0.05 to 5 weight percent based on the total weight of catalyst. The product of the catalytic dewaxing step can be fractionated into liquid and gas portions by cooling to a prescribed temperature at an appropriate pressure. The liquid can then be subjected to the hydrotreating step. It is preferred, however, to subject the entire dewaxed product, to the hydrotreating step. In general, hydrotreating conditions include a temperature of 2180 to 31600 (425 to 6000F), preferably 2460 to 2880C (475 to 5500F); a space velocity (LHSV) of 0.1 to 4.0 volumes of charge oil per volume of catalyst per hour, preferably 0.5 to 1 LHSV; a hydrogen partial pressure of 1035-10,350 kPa (150-1500 psia) preferably 1380-3450 kPa (200-500 psia) with 89 to 890 NI/I (500 to 5000 standard cubic feet of hydrogen per barrel of feed (SCF/B)), preferably 10,350 to 17,250 NI/I (1500 to 2500 SCF/B). It is preferred to conduct the hydrotreating step by contacting the dewaxed product with the hydrotreating catalyst in a fixed stationary bed. The composition and use of the hydrotreating catalyst in the hydrotreating step is the feature of this invention. We have determined that incorporating a zeolite selected from ZSM-5, ZSM-1l, ZSM-23, and ZSM-35 in the second-stage hydrotreating catalyst results in a further reduction of pour point without significantly impairing the hydrotreating function of the catalyst. ZSM-5 is described in U.S. Patent No. 3,702,886 and Reissue 29,948, ZSM-ll in U.S. Patent No. 3,706,979, ZSM-23 in U.S. Patent No. 4,076,842 and ZSM-35 U.S. Patent No. 4,016,245. The original cations associated with each of the crystalline aluminosilicate zeolites utilized herein may be replaced by a wide variety of other cations according to techniques well known in the art. Typical replacing cations include hydrogen, ammonium and metal cations, including mixtures of the same. Of the replacing metallic cations, particular preference is given to cations of metals such as rare earth metals, manganese, calcium as well as metals of Group lIB of the Periodic Table, e.g. zinc, and Group VIII of the Periodic Table, e.g. nickel, platinum and palladium. Typical ion exchange techniques would be to contact the particular zeolite with a salt of the desired replacing cation. Although a wide variety of salts can be employed, particular preference is given to chlorides, nitrates and sulfates. Representative ion exchange techniques are disclosed in a wide variety of patents including U.S. Patent Nows. 3,140,249, 3,130,251 and 3,140,253. Following contact with solution of the desired replacing cation, the zeolite is then preferably washed with water and dried at a temperature ranging from 660 to about 31600 (lsO0F to about 6000F) and thereafter calcined in air or other inert gas at temperatures ranging from about 2600 to 81600 (5000F to 15000F) for periods of time ranging from 1 to 48 hours or more. It has been further found that catalyst of improved selectivity and other beneficial properties may be obtained by subjecting the zeolite to treatment with steam at elevated temperature ranging from 2600 to 6490C (5000F to 12000F) and preferably 3990 to 538QC (7500F to 1000 F). The treatment may be accomplished in an atmosphere of 100% steam or an atmosphere consisting of steam and a gas which is substantially inert to the zeolites. A similar treatment can be accomplished at lower temperatures and elevated pressure, e.g. 177-371 C (350-703 F) at 10 to about 200 atmospheres. Prior to use, the zeolites should be dehydrated at least partially. This can be done by heating to a temperature in the range of 930 to 53800 (200 to 10000F) in an inert atmosphere, such as air or nitrogen and at atmospheric or subatmospheric pressures for between 1 and 48 hours. Dehydration can also be performed at lower temperatures merely by using a vacuum, but a longer time is required to obtain sufficient amount of dehydration. The hydrogenating component utilized in the hydrotreating step of the process can be one or more of the metals ordinarily used for this purpose, in the elemental, sulfide or oxide form such as tungsten, molybdenum, nickel, cobalt, or a noble metal such as platinum or palladium. Preferred catalysts are cobalt or nickel in the elemental, sulfide or oxide form each in combination with molybdenum in the elemental, sulfide or oxide form supported on a non-acidic refractory material, preferably a non acid one such as alumina. Although it is within the concept of this invention to use a mixture of the zeolite component and the hydrogenating component in which each component is contained in separate discrete particles forming a mixture of particles, it is preferred to combine the zeolite and the metal into one particle. Accordingly, a preferred method for preparing the catalyst is to blend the zeolite with a refractory inorganic oxide, preferably hydrated alumina, form the composite into extrudates, dry the extrudate and calcine it in an atmosphere such as nitrogen or air. The extrudate may then be exchanged with cations like ammonium and recalcined, prior to impregnation or exchange with hydrogenation type metals such as molybdenum, nickel and cobalt. Drying and calcining subsequent to impregnation completes the preparation. The catalysts of this invention are typically prepared by extruding a mixture of about 4Có or less of unexchanged zeolite (i.e., as crystallized, Na form) and alumina. The extrudate is dried and then calcined in flowing nitrogen for three hours at 3380C (1000oF) and then in air for three hours at 5380C (10000F). It is exchanged with NH4NO3 solution to obtain a product having low sodium content, dried, and recalcined in air for three hours at 5380C (10000F). The extrudate is then impregnated with solutions containing salts of the desired hydrogenation metal components, dried and recalcined at 5380C (10000F). Generally the zeolite or mixture of zeolites in the finished dried composite will range from about 5 to 40 percent by weight and the amount of hydrogenative metal or metals (in elemental, sulfide, or oxide form) will range between 0.05 and 25 percent by weight of the catalyst composition. EXAMPLES The evaluation procedures described in the following examples were conducted in a batch, shaker bomb unit that has been described in Ind. Eng. Chem., Nsol. 50, page 47 (1958). The unit consists of a cylindrical one-liter pressure vessel mounted at the end of a reciprocating piston. An engine drives the piston up and down 200 strokes per minute. While the bomb is shaken in this manner, it moves through the center of a stationary induction coil. The bomb serves as a susceptor, and its contents are heated inductively to reaction temperature in 2-3 minutes. At the end of a run, the reactor is cooled in 2-3 minutes using a water spray. A thermocouple is located in a central thermowell. The reactor is connected to a pressurized gas system through loops of flexible tubing; hydrogen is supplied during the reaction period to maintain pressure. The catalysts described in Examples 2-7 were prepared as described above by mixing ZSM-5 zeolite of an average crystallite size of 0.05 microns with alumina in the ratios indicated in Examples 2-7. The composited mixtures were extruded, dried and calcined in accordance with the preparation procedure already outlined, exchanged with ammonium nitrate to low sodium content, dried and calcined. They were then impregnated with solutions of ammonium heptamolybdate and nickel chloride. The dried, calcined product from this step resulted in a catalyst containing 5 percent by weight of nickel oxide and 17 percent by weight of molybdenum trioxide and corresponds to the metal concentration of the catalysts in Examples 2-7. In Examples 2-4 the diameter of the catalyst was .79 mm (1/32 inch). In Examples 5-7, the diameter was 1.58 mm (1/16 inch). EXAMPLE 1 Dewaxing Stage Multiple runs were conducted with the raffinate from the furfural extraction of a heavy neutral oil having the following properties: API Gravity 29.2 Pour Point 410C (1050F) Viscosity Kv at 540C (1300F) 38.72 centistokes Kv at 990C (2100F) 9.26 centistokes Boiling range 409-500C (769-9370F) (95% point) Sulfur Content 0.74 weight 96 In each run, 88 grams of the raffinate were charged with 17.6 grams of a dewaxing catalyst into the shaker bomb. The reaction mixture was allowed to react in the presence of hydrogen for a period of 130 minutes at a pressure of 3549 kPa (500 psig) and a temperature of 2880C (5500F). The catalyst was a composite of 35 percent alumina and 65 percent of a nickel exchanged ZSM-5 zeolite. The liquid product from these runs was combined and used as a charge stock for the following examples. Although this particular batch of product was not tested for pour point, bromine number and sulfur content, runs made under the same conditions with this same neutral oil provide a -70C (200F) pour point, a 1.4 bromine number, and a 0.95 weight percent sulfur content. Example 1 simulates the first stage treatment of a waxy paraffinic stock corresponding to the processes described in U.S. Patent Nos. 4,137,148 and 3,700,585. Wdrotreating Stage Examples 2 and 5 illustrate the prior art processes for hydrotreating after a catalytic dewaxing step, i.e. hydrotreating in the presence of catalyst that contains no zeolite. Examples 3, 4, 6 and 7 illustrate the process of the present invention. In each of the following runs, 88-gram portions of the product from Example 1 were hydrotreated in the shaker bomb unit at 2680C (5150F), and 3549 kPa (500 psig) for 130 minutes in the presence of 17.6 grams of each of the catalysts described below. EXAMPLE 2 The nickel-molybdenum catalyst of Example 2 was prepared on a support comprising 100% alumina and no zeolite. The 6500F+ product had the following properties: -70C (200F) pour point; 0.1 bromine number; 95.2 viscosity index; and 0.44 weight percent sulfur. EXAMPLE 3 The nickel-molybdenum catalyst of Example 3 was prepared on a support comprising 15 weight percent of ZSM-5 zeolite and 85 weight percent of alumina. The 6500F+ product had the following properties: 1200 (100F) pour point; 0.1 bromine number; 93.2 viscosity index and 0.49 weight percent sulfur. Note that the pour point is 5 C (100F) lower than that of the prior art process of Example 2, indicating a greater degree of dewaxing achieved in the process of this invention. The low bromine number shows that the improved dewaxing result is achieved without impairing the ability of the process to saturate olefins. EXAMPLE 4 The nickel-molybdenum catalyst of Example 4 was prepared on a support comprising 15 weight percent of ZSM-5 zeolite and 85 weight percent of alumina. The support was treated in an atmosphere of 100% steam for 6 hours at 4820C (9000F) before impregnation with nickel and molybdenum. The 3430C+ (6500F+) product had the following properties: -90C (150F) pour point; 0.3 bromine number; 93.0 viscosity index and 0.51 weight percent sulfur. Note that the product pour point is 20C (50F) lower than that of the prior art process of Example 2, thus indicating a greater degree of dewaxing achieved in the present process. The 0.3 bromine number is an indication of an acceptable level of olefin saturation. EXAMPLE 5 The nickel-molybdenum catalyst of Example 5 was prepared on a support comprising 100% alumina and no zeolite. The support diameter was 1.58 mm (1/16 inch), as were the catalysts of Example 6 and 7. The 3430C+ (6500F+) product had the following properties: -40C (250F) pour point; 0.3 bromine number; 96.3 viscosity index and 0.63 weight percent sulfur. This example illustrates prior art hydrotreating processes for comparison with Examples 6 and 7. EXAMPLE 6 The nickel-molybdenum catalyst of Example 6 was prepared on a support comprising 30 weight percent of ZSM-5 zeolite and 70 weight percent alumina. The 3430C+ (6500F+) product properties were -120C (100F) pour point; 0.1 bromine number; 91.9 viscosity index and 0.49 weight percent sulfur. The pour point was 80C (150F) lower than that in the prior art process of Example 5, indicating again the greater degree of dewaxing achieved by the process of this invention. Also, the low bromine number of 0.1 indicates an excellent degree of saturation with the process of this invention. EXAMPLE 7 The nickel-molybdenum catalyst of Example 7 was prepared on a support comprising 30 weight percent of ZSM-5 zeolite and 70 weight percent of alumina, that was steamed 6 hours at 4820C (9000F) prior to impregnation. The 3430C (6500F+) product properties were -150C (50F) pour point; 0.5 bromine number; 92.0 viscosity index and 0.57 weight percent sulfur. Again, this example of the process of this invention shows an 1100 (200F) lower pour point than that in Example 5, a substantial advantage in acitivity. Also, the 0.5 bromine number is well within acceptable limits of saturation.

Claims: CLAIMS: 1. Process for the preparation of a lubricating oil of high viscosity index which comprises contacting a waxy hydrocarbon fraction boiling within the range of from 2040 to 5660C (4000 to 10500F) with a dewaxing catalyst under conditions sufficient to effect at least a partial dewaxing of the fraction and contacting the reaction product thereby obtained with hydrogen and a hydrotreating catalyst comprising a hydrogenation component and one or more zeolites selected from ZSM-5, ZSM-ll, ZSM-23, and ZSM-35. 2. The process of Claim 1 wherein the contacting of reaction product is effected at a temperature of from 2180 to 3160C (425 to 6000F), a hydrogen partial pressure of from 1136 to 10,443 kPa (15û to 1500 psig), an LHSV of from 0.1 to 4.0 and from 89 to 890 Nl/l (500 to 5000 standard cubic feet of hydrogen per barrel) of reaction product. 3. The process of Claim 1 or 2 wherein the hydrogenation component comprises one or more metal components selected from tungsten, molybdenum, nickel, cobalt, platinum and palladium and mixtures and compounds thereof. 4. The process of Claim 3 wherein the hydrogenation component comprises molybdenum and either cobalt or nickel in the elemental or oxide or sulfide form. 5. The process of any one of Claims 1 to 4 wherein the hydrotreating catalyst comprises the zeolite, the hydrogenation component and a porous matrix. 6. The process of Claim 5 wherein the porous matrix is alumina. 7. The process of Claim 1 wherein the hydrogenation catalyst comprises the hydrogenation component and the zeolite, each composited in separate particles. 8. The process of any one of claims 1 to 7 wherein the waxy hydrocarbon fraction is a fraction boiling within the range of from 3160 to 5660C (6000 to 10500F). 9. The process of any one of claims 1 to 8 wherein the concentration of metal in elemental, oxide, or sulfide form in the hydrotreating catalyst is from 0.05 to 25 percent by weight and the concentration of zeolite in the hydrotreating catalyst is from 5 to 40 percent by weight. 10. A hydrotreating catalyst composition comprising one or more zeolites selected fran ZSM-5, ZSM-ll, ZSM-23 and ZSM-35 and a hydrogenation metal component composited on a porous matrix. 11. The catalyst of claim 10 wherein the porous matrix is alumina. 12. The catalyst of claim 10 or claim 11 wherein the hydrogenation metal is one or more metals in the elemental, sulfide or oxide form selected from tungsten, molybdenum, nickel, cobalt, platinum and palladium. 13. The catalyst of claim 12 wherein the hydrogenation component is molybdenum in elemental, sulfide or oxide form and either cobalt or nickel in elemental, sulfide or oxide form. 14. The catalyst of any one of claims 10 to 13 wherein the concentration of metal in elemental, oxide or sulfide form is from 0.05 to 25 percent by weight and the concentration of zeolite in the hydrotreating catalyst is from 5 to 40 percent by weight.

Inventors: OLECK, STEPHEN MICHAEL, WILSON, ROBERT CURRIN, JR.
Applicants: MOBIL OIL CORPORATION
Application year: 1982
Main classification: C10G65
IPC codes: B01J29, C10G71, C10G65, C10G67