STABLE OIL-IN-WATER DISPERSIONS

Abstract: Oil-in-water dispersions containing polyvinyl alcohol, surfactant and a salt with improved freeze-thaw and el­ evated temperature storage stability.

Description: Background of the Invention Field of the Invention This invention relates to novel oil-in-water dispersions which are freeze-thaw stable and 509C storage stable and which are easily dispersed in water. In one aspect, this invention relates to oil-in-water dispersions containing insecticides such as synthetic pyrethroids and other pesticidal compounds such as plan growth regulators, herbicides, and fungicides, the preparation thereof, and the use of said dispersions for the control of pests. Description of the prior art. United States Patent No. 4,283,415 discloses oil-inwater pesticidal emulsions having emulsified particles from 1 to 200 microns in size, polyvinyl alcohol or gum arabic, and a thickener. Suspension stability is achieved only in a viscous mixture containing a thick, ener. In general, oil-in-water pesticidal emulsions containing surfactants and organic thickeners such, as carboxymethylcellulose and vegetable gums are well known. The limitations of the prior art oil-in-water dispersions are their lack of particle size stability during 500C storage as well as their general lack of stability during severe freeze-thaw cycles. Summary of the Invention The oil-in-water concentrates of this invention are stable, aqueous dispersions having freeze-thaw stability, 500C storage stability, and easy dispersibility when diluted with water. In summary, the composition of this invention is a stable oil-in-water dispersion consisting essentially of a) from 1 to 50sod by weight of a water-insoluble oily compound dispersed as particles having an average size of less than one micron; b) from 2 to 20% by weight of polyvinyl alcohol having a molecular weight of from 2000 to 125,000 and having from 11 to 28% of its hydroxy groups present as the acetate ester; c) from 0.1 to 8% by weight of a surfactant; d) from 0.1 by weight to saturation concentration of a salt; e) the balance being water; the dispersion being freeze-thaw stable and 50 0C storage stable. Oily water-insoluble materials which are to be dispersed in water for general purposes present severe mixing problems. It is a general object of this invention to provide a composition wherein the oily compounds are dispersed in oil-in-water emulsion concentrate so that they can be handl ed with convenience and practicality to formulate more dilute dispersions. This problem is particularly aggravated in the pesticide art where the pesticidally active compounds are frequently encountered as thick, water-insoluble oils. The conventionally used type of liquid pesticidal formulation, an emulsifiable concentrage (EC), contains as its major ingredient a large amount of organic solvent. Drawbacks of this formulation, due to the organic solvent there in, include phytotoxicity to plants, eye and skin irritatio to animals and humans, flammability, and the like. The EC formulation is also very sensitive to extremes in water temperature and water hardness. For these reasons, aqueous, organic solvent-free formulations such as the oil-in-water dispersions of this inventio provide a Major advance. In the compositions of this in vention where the oily component is a pesticidally active compound, the pesticidal activity is equivalent to or exceeds that of a conventional EC formulation. It is stable even at extremes of environmental temperatures, and it is easy and convenient to use. Furthermore, it is much less irritating to skin and eyes, non-flammable and shows no phytotoxicity. The dispersions of this invention can be diluted in water without difficulty in temperature extremes and in water having up to 20,000 ppm hardness. To do this is very difficult or impossible with an EC formulation. A further advantage of the dispersions of this invention is the ease of its dispersion when it is diluted with water, for example in a tank sprayer. Detailed Description of the Invention The oil-in-water dispersions of this invention can include, as the oily component, particularly water-insoluble oily compound having a solubility in water of less than one weight percent and a viscosity of at least one cps at 2 0C (measured by a BROOKFIELD LV using a no.l spindle at 60 rpm It is with thicker oils that the emulsion concentrates of this invention offer the greatest advantages. The dispersion composition of this invention is particularly useful when the water-insoluble oil is a pesticide. Pesticide includes insecticides, herbicides, plant growth regulators and fungicides. Insecticides include, for example, malathion, fentrothion, dimethoate, fluvalinate, permethrin, cypermethrin, fenvalerate, deltamethrin and fenpropathrin. Herbicides include, for example, trifluralin, alachlor, bensulide, butylate and diclofop-methyl. A particularly advantageous composition of this invention is obtained when the pesticidally active compound in the composition is C°cyano-3-phenoxybenzyl 2-(2-chloro-4 trifluoromethylphenylamino)-3-methylbutanoate. This compound can be obtained as a racemic mixture of four diasteriomers or the individual diasteriomers. Of most particular value are oil-in-emulsion concentrates wherein the oily component is the half-resolved (S,R)-cyano-3-phenoxybenzyl (R)-2 (2-chloro-4-trifluoromethylphenylamino) -3-methylbutanoate described in United States Patent Number 4,260,633. These compounds are normally present as a thick viscous oil, and after some prolonged storage of the diasteriomer mixtures, crystal growth may occur within the dispersed particles. Dispersions of such partially crystallized components are included within the term "oil-in-water dispersion" as used herein. Dispersions of water-insoluble low melting solids which are solid at room temperature but are viscious oils when heated can be dispersed in the aqueous medium in the heated, liquid state to form a dispersion of particles having a size of less than one micron. After cooling, the initially oily liquid particles solidify, yielding a dispersion of solid particles. Such dispersions are also included within the term "oil-in-water di - persion" as used herein, and such compounds are included within the term "oily compound" as used herein. In the oil-in-water dispersions of this invention, the oily compound is dispersed in particles having an average size of less than one micron. Minimum growth in particle size during freeze-thaw cycling and prolonged 500C storage is critical. The concentration of the oily component is from one to 50 weight percent and preferably from 20 to 30 weight percent in the oil-in-water dispersion concentrate of this invention. The composition of this invention contains from 2 to 20 weight percent and preferably from 5.5 to 8.5 weight percent polyvinyl alcohol Polyvinyl alcohol suitable for use in the composition of this invention has a molecular weight of from 2000 to 125,000 and is about 72 to 89 mole percent hydrolyzed, that is, has from 11 to 28 percent of its hydroxy groups present in the acetate ester form. One such alcohol is .GELVATOL 20/90 (mnsanto), which is 88.7 to 85.5 mole percenthydrolyz wand has an average molecular weight of 125,000. Another is GELVATOL 40/10, which is 77 to 72.9 mole percent hydrolyzed and has an average molecular weight of 2000 or over. A third is GELVATOL 20/30, which is 89 to 87.7 mole percent hydrolyzed and has an average molecular weight of about 10,000. In contrast, a completely hydrolyzed polyvinyl alcohol, such as ELVANOL (DuPont, less than one percent residual polyvinyl acetate), causes failure of the mixture to emulsify. The composition of this invention contains from 0.1 to 8 weight percent surfactant. The surfactants suitable for use in the composition of this invention include anionic, cationic, non-ionic and amphoteric surfactants and compatible mixtures therof. Surfactants suitable for use in the formulation of the present invention are, for example, blended surfactants which are designed by the manufacturer specifically for use in emulsifiable concentrates of synthetic organic pesticides. These surfactants are believed to be blends of common anionic and non-ionic surfactants with the most functionally significant component being alkali or alkaline earth alkaryl sulfonate, such as calcium dodecylbenzene sulfonate. Their use in this invention is a novel application not intended by the manufacturer. Such a surfactant may be chosen from, for example, TOXIMUL D (Stepan Chemical); TRITON AG-180, AG-190 or AG-193 (Rohm & Haas); the ATLOX series (Imperial Chemical Industries); and the SPONTO series (Witco). Another class of surfactants suitable for use in the formulation of the present invention is sodium naphthalene formaldehyde condensates. Examples of such surfactants are PETRO DISPERSANT 425 (Petro Chemicals Co., Inc.), BLANCOL N (GAF) and TAMOL N (Rohm & Haas). Non-ionic surfactants suitable for use in the composition of this invention include surfactants such as TRITON (CF-21 (Rohm & Haas), a modified ethoxylated non-ionic surfactant. Amphoteric surfactants such as DERIPHAT BAW (Henkel), cocoamidobetaine and LONZAINE 105 and 12C (Lonza, Inc.), decylbetaine and cocobetaine can be used in the composition of this invention. Examples of suitable cationic surfactants include ETHOMEEN C-15 and T-15 (Industrial Chemical Divison of Armac, Inc.), tertiary amine-ethylene oxide condensation products of primary fatty amines, tallow amines and cocoamines. The preferred surfactants are the anionic surfactants. The composition of this invention also contains from 0.1 percent to saturation concentrations (at 200C), and preferably from 5 to 30 percent by weight of a salt such as calcium chloride, calcium nitrate, magnesium chloride, magnesium nitrate, potassium bromide, potassium iodide, sodium nitrate or mixtures thereof. Polyvinyl alcohol solubility may be reduced at the highest salt concentrations. The optional salt concentration is from 10 to 20 percent by weight. In view of the well-known properties of inorgani salts to cause flocculation and precipitation of dispersed phases, it is unexpected that stability can be achieved in the presence of substantial quantities of these salts. It is even more surprising, with these specific inorganic salts, that not only is the freeze-thaw stability greatly increased but stability on prolonged storage at 500C is als greatly increased. Prior to this invention, particle size growth of oily particles in aqueous dispersions could not be easily retarded during prolonged 500C storage. The balance of the composition of this invention is water. The dispersions of the present invention can be prepared by dispersing liquid particles of the water-insoluble oil by mechanical means, with or without a surfactant, in an aqueous mixture of polyvinyl alcohol, water and the inorganic salt. Thus, the active ingredient is first premixed until uniform with a surfactant. This mixture is added to the aqueous mixture in a conventionaltstirrer such as a WARING BLENDER, a SORVALL OMNI-MIXER or a KRAFT apparatus non-aerating stirrer, usually at a high speed and with heating to a temperature of from 60 to 700C. In the stirrer, the liquid particles of the active ingredient are dispersed in the aqueous phase. Stirring with heating is continued for about 10 to 20 minutes, that is, until the particle size average is less than one micron and all individual particles are less than 2 and preferably less than one micron in diameter Prior to this invention, pesticidal dispersions have required thickeners to maintain stability. In the compositions of the present invention, a thickener is not needed for stability. The elimination of the thickener not only saves in cost of material and processing steps, but it provides a more pourable formulation. The term freeze-thaw stable", as used herein with reference to oil-in-water dispersions is defined to mean the respective dispersion has passed the Freeze-Thaw Cycle Test. This test is as follows: Freeze-Thaw Cycle Test A A 5 to 10 ml sample of dispersion is placed in a 10 ml screw-top glass vial and capped. 2) The vial is placed in a freezing compartment for 16 hours at 1OC. It is then removed and allowed to sit at 240C for 8 hours. 3) Repeat Step 2 twice more (to give a total of 3 cycles). 4) Examine the dispersion. The sample must show no visual signs of oiling (separation of the oil com ponent) or solidification. The sample should move and flow as freely with minimal hand stirring as it did before the test. Unless all of these re quirements are satisfied, the dispersion is not freeze-thaw stable. The term 500C storage stable", as used herein ce to oil-in-water dispersions, is defined to mean the respective dispersion has passed the 50 0C Storage Test. This test is as follows: 1) A 50 g sample of the dispersion is stored at 00C in a capped glass vial or other sealed container. 2) The particle size of this sample is checked at the end of a 30 day period. a) In this procedure, the sample is shaken, and one drop (from a pipette) is added to 5 ml of deionized water and shaken until homogeneous. b) Two drops of this dispersed sample are placed on a microscope slide and covered with a cover glass. c) Examine slide with a microscope using an oil - immersion lens under 1000x magnification. d) Count the number of particles having a dia 2 meter greater than 3 microns in an 18 mm viewing area. If not more than 10 particles are observed having diameters greater-than 5 microns, the test is passed. The formulations of the present invention containing pesticidally active components are concentrates. Before normal use, these concentrates are diluted with water to a concentration providing from 0.01 to 0.1 weight percent of the active ingredient. Therefore, the ability of the compositio to disperse easily in water is critical. For example, cc- cyano-3-phenoxybenzyl 2- (2- chlo ro-4-trifluo romethylphenyl amino)-3-methylbutanoate is a highly active pesticide, particularly against insects and acarids. Among the pests against which the compound is pesticidally effective are insects of the order Lepidoptera, Orthoptera, Heteroptera, Homoptera, Diptera, Coleoptera or Hymenoptera, and acarids of the order Acarina, including mites of the family Tetranychidae or Tarsonemidae and ticks such as Ornithodoros. In the use of the formulation of the present invention for combating insects and acarids, the formulation containing pesticide is applied to the locus in a pesticidally effective amount. The following examples are provided to illustrate the practice of the present invention. Temperature is given in degrees Celsius. Percentages are given as percent by weight. The examples set forth below are procedures which have been actually carried out unless stated to the contrary. EXAMPLE 1 23 g of et-cyano-3-phenoxybenzyl 2-(2-chloro-4-trifluoromethylphenylamino)-3-methylbutanoate, 1.0 g of DERIPHAT BAW 22.4 g of deionized water and 5.6 g of GELVATOL 20/30 were mixed for 7 minutes at top speed on a WARING BLENDER, model 8590 (25 ml to 250 ml capacity). A cooling jacket prevented the temperature from rising above 50 C. 20 g of anhydrous calcium chloride dissolved in 28 g of deionized water was then added and mixed at top speed for 5 minutes. Microscopic examination confirmed that all of the particles were submicron. The dispersion was subjected to the Freeze Thaw Stability Test and 50 0C Storage Stability Test and found to have passed both. EXAMPLE 2 11.2 g of cc-cyano-3-phenoxybenzyl 2-(2-chloro-4-trifluoromethylphenylamino)-3-methylbutanoate, 0.5 g of DERIPHAT BAW 14.2 g of deionized water and 2.8 g of GELVATOL 20/30 were mixed for 7 minutes with a WARING BLENDER. The temperature did not rise above 500C. 8.7 g of anhydrous calcium chlorid dissolved in 12.6 g of deionized water were then added and mixed at top speed for 5 minutes. The resulting oil phase particles of the oil-in-water flowable emulsion were mostly submicron in diameter with a few one micron particles as determined by microscopic examination. The emulsion also passed the Freeze-Thaw Stability and 500C Storage Stability Tests. EXAMPLE 3 11.2 g of technical cypermethrin, 0.4 g of DERIPHAT BAW, 11.2 g of GELVATOL 20/30 and 4.0 g of deionized water were mixed for 7 minutes with a WARING BLENDER. 6.0 g of anhydrous calcium chloride dissolved in 7.2 g of deionized water was then added and mixed at top speed for 5 minutes. The particle size was one micron and less, and the emulsion passed the Freeze-Thaw Test. EXAMPLE 4 11.3 g of technical grade fenvalerate, 0.5 g of DERIPHAT BAW and 3.0 g of deionized water were mixed for 7 minutes with a WARING BLENDER. 8.7 g of anhydrous calcium chloride dissolved in deionized water was then added and mixed at top speed until all of the particles were one micron or less in size. The emulsion passed the Freeze-Thaw Test. EXAMPLE 5 The procedure of Example 4 was repeated with exception that 7.5 g of anhydrous calcium chloride was dissolved in 11.7 g of deionized water and added to the blender. The particle size was submicron, and the emulsion passed the Freeze-Thaw Test. EXAMPLE 6 11.5 g of technical grade permethrin, 0.5 g of DERIPHAT BAW. 14.0 g of GELVATOL 20/30 and 5.0 g of deionized water were mixed at top speed for 7 minutes with a WARING BLENDER 7.5 g of anhydrous calcium chloride dissolved in 11.5 g of deionized water was added and mixed at top speed until all of the particles were one micron or less in diameter. The emulsion passed the Freeze-Thaw Test. EXAMPLE 7 The procedure of Example 6 was repeated with the exception that 8.7 g of anhydrous calcium chloride dissolved in 12.3 of deionized water was added to t;e blender. The particles were all submicron in size, and the emulsion passed the Freeze-Thaw Test. Fluvalinate is the common name for &alpha;- cyano-3-phenoxybenzy1 2-(2-chloro-4-trifluoromethylphenylamino)-3-methylbutanOate Permethrin is 3-phenoxybenzyl (1RS)-cis, trans-3-(2,2-dichlorovinyl )-2 , 2-dimethylcyclopropanecarboxylate. Cypermethri is (RS)-x-cyano-3-phenoxybenzyl (1RS)-cis, trans-3-(2,2 dichlorovinyl)-2,2-dimethylcyclopropanecarboxylate. Deltamethrin is (S)-X-cyano-3-phenoxybenzyl (1R)-cis-3-(2,2- dibromovinyl) -2, 2-dimethylcyclopropanecarboxylate. Fenpropathrin is -cyano-3-phenoxybenzyl 2,2,3,3-tetramethylcyclo- propanecarboxylate. Fenvalerate is x-cyano-3-phenoxybenzyl 2-(4-chlorophenyl)-3-methylbutanoate. EXAMPLE 8 Using an uncooled Waring Blender, Model 8580, trifluralin technical (23 g) was dispersed into a mixture of Gelvatol 23/30 (5.8 g), water (22.2 g) and Deriphat BAW (1 g) using high speed mixing. The temperature was allowed to rise naturally from mixing friction to 40-50 to insure melting of the trifluralin. In total, three one-minute cycles of mixing with alternate cooling to 20-25 reduced the particle size to less than 1 micron. Then, CaCl2 (20 g) and water (28 g) were added and mixed at high speed for two minutes. Physical tests showed excellent freeze-thaw stability and no effects from storage.

Claims: THE INVENTION CLAIMED IS: 1. A stable oil-in-water dispersion consisting essentially of: (a) from 1 to 50% by weight of a water-insoluble oily compound dispersed as particles having an average size of less than one micron; (b) from 2 to 20% by weight of polyvinyl alcohol having a molecular weight of from 2000 to 125,000 and having from 11 to 28% of its hydroxy groups present as the acetate ester; (c) from 0.1 to 8% by weight of a surfactant; (d) from 0.1% by weight up to saturation concentration of a salt selected from the group consisting of calcium chloride, calcium nitrate, magnesium chloride, magnesium nitrate, potassium bromide, potassium iodide, sodium nitrate and mixtures thereof; (e) the balance being water; the dispersion being freeze-thaw stable and 50 0C storage stable. 2. The composition of Claim I wherein the water-insoluble oily compound is pesticidally active and the salt concentration is from 5 to 30% by weight. 3. The composition of Claim 2 wherein the water-insoluble oily compound is a pesticide or herbicide, especially an insecticide or acaricide. 4. The composition of Claim 3 wherein the water-insoluble oily compound is a synthetic pyrethroid, preferably (S,R) S-cyano-3-phenoxybenzyl (R)-2-(2-chloro-4-trifluoro methylphenylamino)-3-methylbutanoate. 5. A composition comprising the oil-in-water dispersions according to any of the preceding claims diluted with suffi cient water to provide a concentration of from 0.01 to 0.1 weight percent active oily compound. 6. A method for treating a surface with an oily compound which comprises applying the composition according to any of claims 1 to 5 to the surface in an effective amount. 7. A method for combating pests and weeds, especially insects and acarids which comprises applying the compositio according to any of claims 1 to 5 to the locus in a pesticidally or herbicidally effective amount.

Inventors: BROWNELL, HOWARD R., CURTIS, RALSTON, PAPANU, STEVEN C.
Applicants: SANDOZ AG, SANDOZ-ERFINDUNGEN VERWALTUNGSGESELLSCHAFT M.B.H., SANDOZ-PATENT-GMBH
Application year: 1982
Main classification: A01N25
IPC codes: A01N25