METHOD FOR MANUFACTURING A SEMICONDUCTOR DEVICE COMPRISING DIELECTRIC ISOLATION REGIONS

Abstract: A semiconductor device manufacturing method com­ prising the following steps: (a) forming a plurality of first grooves (63a-63e); (b) depositing an insulating material (65) on the whole surface of the semiconductor substrate (21) to fill the first grooves (63a-63e); (e) etching the insulating material layer (65) to leave the insulating material layer (66a-66e) in the first grooves (63a-­ 63e); (d) etching those portions of the semiconductor sub­ strate (21) which are between the insulating material layers (66b-66e) to form second grooves 68a-68c); (e) depositing an insulating material (70) on the whole surface of the semiconductor substrate (21) to fill the second groove(s) (68a-68c); and (f) etching the insulating material layer (70) to form a field region (73).

Description: The present invention relates to a method for manufacturing a semiconductor device and, more particularly, to an improvement of element isolation technique for use in the manufacture of semiconductor device. Selective oxidation has been conventionally employed as the isolation process in the manufacture of semiconductor device, particularly MOS LSI. An example in which this selective oxidation is applied to the manufacture of n-channel MOS LSI will be set forth below. As shown in Fig. 1A, SiO₂ film 2 is grown by thermal oxidation on a p-type silicon substrate 1 having crystal orientation (100) and Si₃N₄ film 3 is deposited on this SiO₂ film 2. Resist film 4 is formed by photolithography at a portion where an element is to be formed and, using resist film 4 as a mask, Si₃N₄ film 3 except the portion where the element is to be formed is removed by etching to form Si₃N₄ pattern 3'. Then, ion-implanting boron, for example, p⁺-regions 5 are formed at a field region to function as channel stopper regions (Fig. 1B). After resist film 4 is removed, wet oxidation is applied using Si₃N₄ pattern 3' as a mask to selectively grow thick field oxide film 6 (Fig. 1C). Si₃N₄ pattern 3' and SiO₂ film 2 are removed by etching to form a region 7 where the element is to be formed and which is isolated by field oxide film 6 (Fig. 1D). As shown in Fig. 1E, on a portion of region 7 is formed gate oxide film 8, on which gate electrode 9 is further formed. Arsenic, for example, is diffused into the region 7 except the gate region to form n⁺-regions 10 and 11 which function as source and drain regions, respectively. After SiO₂ film 12 is deposited by CVD to form an insulating film between layers, contact holes 13 are formed at those portions corresponding to n⁺-regions 10, 11 and gate electrode, and Aℓ interconnection layer patterns 14 are further formed, thus finishing an n-channel MOS LSI. This method as described above and employing selective oxidation to manufacture MOS LSI has the following various disadvantages: Fig. 1G is a detailed view showing a cross-sectioned semiconductor in the process shown in Fig. 1C in which field oxide film 6 is formed using Si₃N₄ pattern 3' as a mask. It is usually well known in the selective oxidation method that field oxide film 6 grows penetrating into a region F under Si₃N₄ pattern 3'. This region F comprises a region D, so-called birds' beak formed in such a form that oxidizing agent diffuses into thin SiO₂ film 2 under Si₃N₄ pattern 3', and a region E formed in such a form that thick oxide film 6 penetrates sideways. The length of region F amounts to about 1 µm in the case where field oxide film 6 having a film thickness of 1 µm is grown together with Si₃N₄ pattern 3' having a thickness of 100 nm (1,000 Å) and SiO₂ film 2 having a thickness of 100nm (1,000 Å), for example. For this reason, providing that the distance A between two Si₃N₄ patterns 3' is 2 µm, the width C of field region can not be shortened shorter than 4 µm because the length of region F is 1 µm. Therefore, the region F formed by the penetration of field oxide film 6 becomes a big obstacle to high integration of LSI. This leads to the employment of methods of suppressing the formation of birds' beak region D by thickening Si₃N₄ pattern 3' and thinning SiO₂ film 2 under Si₃N₄ pattern 3' and of suppressing the formation of region F by growing field oxide 6 thin. However, according to the former method, stress becomes large at the end portion of field region to easily cause failure and according to the latter method, a problem is caused that field inversion voltage is reduced. Therefore, the selective oxidation method has a limit in the attempt of highly integrating elements. In addition, according to the selective oxidation method, boron ion-implanted as a channel stopper re-diffuses sideways during field oxidation and p⁺-regions 5 are formed at a portion of region 7 where the element is to be formed, as shown in Fig. 1H, to thereby reduce the width of effective element region from G to H. As a result, narrow channel effects of reducing the current of transistor and increasing threshold voltage are caused. It is also important to prevent this phenomenon as well as to make elements fine. As shown in Fig. 1I, the area at which n⁺-region 11 (or 10) is contacted with p⁺-region 5 in the element forming region 7 becomes larger by p⁺-region 5 enlarged sideways to thereby make larger a floating capacitor between n⁺-regions 10, 11 and the substrate 1. This floating capacitor can not be neglected as elements become smaller. The object of the present invention is to provide a method for manufacturing a highly integrated, high reliable and high quality semiconductor device by allowing optional and fine field regions to be formed in self-alignment. According to the present invention is provided a method for manufacturing a semiconductor device Comprising steps (a) to (f) of claim 1. According to the present invention is further provided a semiconductor device manufacturing method comprising steps (a) to (d) of claim 7. This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which: Figs. 1A-1I are sectional views showing the conventional n-channel MOS LSI manufacturing process in which selective oxidation is employed; Figs. 2A-2J are sectional views showing a process of manufacturing an n-channel MOS LSI in example 1 of the present invention; Figs. 3A-3K are sectional views showing process of manufacturing an n-channel MOS LSI in example 2; Fig. 4 is a sectional view showing a variation of example 2; and Figs. 5A-5C are sectional views showing other variations of example 2. The present invention is based on a fact that when on the surface of a semiconductor substrate having grooves more than one formed at predetermined portions thereof is deposited insulating material with a thickness larger than half the width of groove opening, grooves are filled with insulating material and when the deposited insulating material layer is then etched, the deposited insulating material layer is still left in grooves even if the insulating material layer is removed at those portions which exclude groove portions. The present invention intends to employ this fact in the formation of field region. According to the present invention, optional and fine field regions are formed in self-alignment. Therefore, the present invention makes it possible to overcome various disadvantages caused in the case where conventional selective oxidation as described above is employed. The reason why grooves are filled regardless of depth of grooves by depositing insulating material with a thickness larger than half the width of groove opening is that the deposition of insulating material has no direction and develops at side faces of grooves. The present invention will be now described in detail. After masking material like resist pattern, for example, is formed on a semiconductor substrate except those portions where grooves are to be formed, the semiconductor substrate exposed through openings of this masking material is etched by a desired depth to form grooves. As etching technique may be employed ion etching, reactive ion etching, wet etching such as KOH and the like. It is not necessarily needed that side faces of a groove is formed vertical. Grooves may be tapered or reversely tapered to have a sloped angle ϑ. When reactive ion etching is used, grooves having substantially vertical side faces are obtained and when silicon substrate having crystal orientation (100) is selectively etched by KOH, grooves tapered to have the sloped angle ϑ are obtained. Tapered grooves may include those having a V-shaped cross section, a flat bottom or curved side faces. The number of grooves may be one or more than two, and grooves may be different from one another in their width and depth. After masking material is removed, insulating material is deposited with a thickness larger than half the groove opening on the whole surface of semiconductor substrate including the inside of grooves to fill grooves with insulating material completely. In the case of tapered grooves whose side faces have the sloped angle ϑ, the thickness of insulating material to be deposited may be (a·cotϑ/2)/2 wherein "a" represents the width of groove opening. As insulating material may be used, for example, SiO₂, Si₃N₄, Aℓ₂O₃ or the like, or low-melting-point insulating material such as phosphorus silicate glass and boron phosphorus silicate glass, if necessary. As the deposition method of insulating material may be employed CVD method and PVD method such as sputtering, or the like. When the thickness of insulating material to be deposited is smaller than half the width of groove opening or (a·cotϑ/2)/2, grooves are not completely filled with insulating material to form recesses communicated with groove openings, thus causing such disadvantage that insulating material which is left in grooves and which must not be etched is etched upon the subsequent etching of insulating material on the substrate. Prior to the deposition of insulating material, the inside, preferably only the bottom of grooves may be doped by impurity of same conductivity type as that of substrate to form channel stopper regions in the substrate. Prior to the deposition of insulating material, the whole surface of substrate including the inside surface of grooves or at least a portion of inside surface of grooves may also be subjected to oxidization or nitrization to form oxide film or nitride film not filling grooves. When this oxide film or nitride film is formed, field regions consist of dense oxide or nitride film and insulating material layer to thereby more extremely enhance element separation capacity as compared with those consisting of insulating material only. After the deposition of insulating material, the whole surface or a part of surface of this insulating material is doped by, for example, boron, phosphorus, arsenic or the like and then heat-treated to melt the doped layer, or low melting insulating material such as boron phosphorus silicate glass (BPSG), phosphorus silicate glass (PSG) and arsenic silicate glass (AsSG) may be deposited on the whole or a part of insulating material layer and then melted. When the insulating material layer deposited in grooves is recessed depending upon the condition under which insulating material is deposited, one of these treatments enables the recessed portion to be made flat, thus preventing the surface of insulating material in grooves from being made lower than the level of groove opening in the subsequent etching process. Then, insulating material film deposited on the semiconductor substrate is removed by etching, without using masking material, until the semiconductor substrate excluding grooves is exposed while leaving insulating material in grooves to thereby form field regions. As etching may be employed plasma etching, reactive ion etching or the like. Thereafter, active elements such as MOS transistor and bipolar transistor are formed at portions where elements are to be formed and which are isolated by field regions thus formed to thereby finish the manufacture of a semiconductor device. As described above, the method of the present invention enables insulating material to be left in grooves in self-alignment without mask alignment margin to form field regions, thus allowing a semiconductor device having the following various effects to be provided. (1) The area of field region is determined by the area of inside surface of groove formed in the substrate. Therefore, fine field region can be easily formed by masking smaller the area of inside surface of groove to thereby provide a highly integrated semiconductor device. (2) Regardless of area thereof, the depth of field region is determined by the depth of groove and can be optionally selected by adjusting the depth of groove. Therefore, current leak between elements can be surely prevented at field region by deepening the groove to form a deep field region, thus allowing a high quality semiconductor device to be provided. (3) After impurity for channel stopper is implanted to the surfaces of grooves, the thermal oxidation step carried out under high temperature and for a long time in the conventional selective oxidation method is not employed, thus preventing impurity regions in the inside surface of grooves from being re-diffused to penetrate into the surface of portions where elements are to be formed and to make smaller effective element forming regions. When the doping of impurity is carried out by ion-implantation in this case, the ion-implanted layer can be formed only on the bottom of grooves and even if impurity in the ion-implanted layer is re-diffused, the ion-implanted layer is not penetrated into the surface of element forming regions, thus preventing bad influence from acting on impurity regions formed at element forming regions as well as effective element forming regions from being made smaller. (4) When field-regions are formed leaving insulating material in grooves in such a form that grooves are completely filled with insulating material, the substrate is made flat, thus preventing interconnection electrodes from being disconnected in the subsequent formation of interconnection electrodes. In the embodied mode of the present invention as described above, insulating material on the semiconductor substrate excluding grooves is all removed by etching, but the present invention is not limited to this and it is possible to leave a part of insulating material on the semiconductor substrate. Namely, after insulating material is deposited with a thickness larger than half the width of groove opening on the whole surface of semiconductor substrate including grooves to fill grooves with insulating material completely, those regions of insulating material layer on the substrate excluding grooves at which field regions are to be formed and/or partial regions of insulating material layer on the substrate including a part of regions of insulating material layer on grooves are coated with masking material such as resist pattern, for example. Until portions of substrate excluding portions coated with the masking layer and grooves are exposed, the insulating material layer is etched leaving the insulating material layer in grooves and at portions coated with the masking layer to thereby form field regions. In this case, field regions formed on the substrate excluding grooves may be made integral with those formed in grooves. Active elements such as MOS transistor and bipolar transistor are then formed at those regions where elements are to be formed and which are isolated by field regions, thus finishing the manufacture of a semiconductor device provided with field regions embedded in grooves and those formed integral with or separated from field regions in grooves on the semiconductor substrate excluding grooves. The above-mentioned method has various merits as described above. However, it is certain that the method is advantageous in the formation of LSI having narrow field regions but has a problem in the formation of LSI having wide field regions. The width S of field region is determined by that of groove and insulating film must have a thickness (T) which is larger than 1/2S to be left in grooves. Therefore, when the width of field region is large, insulating film must be deposited with a substantially large thickness. When a field region having a width of 20 µm is formed, for example, the thickness of insulating film must be made more than 10 µm, which causes many difficult problems as to the depositing time, accuracy of film thickness and condition under which no crack is caused. In addition, it becomes extremely difficult to form by the above-mentioned method a field region which has a thickness of 200 µm and which resides under Aℓ bonding pad, for example. Therefore, in the case of needing a wide field region, such a method can be employed that a narrow field region is embedded according to the above-mentioned method, insulating film (SiO₂), for example, is then deposited and removed by photo-etching leaving some part thereof to form a wide field region. This method enables wide field oxide film to be formed and most disadvantages of selective oxidation method to be overcome, but causes a big disadvantage to occur under certain circumstances. Namely, flatness is lost because of stepped portion caused at the end of wide field film. In the case of selective oxidation method, the half of field film is embedded in the silicon substrate, but in the case of this method, the whole thickness of field film distributes to the formation of stepped portion so that the stepped portion is made extremer as compared with that in the selective oxidation method, which becomes a big obstacle in the case where micro-lithography is needed at the regions adjacent to the wide field film. The following two methods are employed to overcome these disadvantages and to form wide field regions: One of them comprises forming in the semiconductor substrate by same method as the above-mentioned one first grooves which are at least two and which are adjacent to one another, filling these first grooves with insulating material, removing by etching that portion of semiconductor substrate which is between any two of insulating material layers filled in first adjacent grooves to form a second groove or grooves, filling the second groove with insulating material in same manner as to fill first grooves and making coalescent the insulating material layer in the second groove(s) with those in first grooves positioned on both sides of second groove(s) to result in a wide field region. The other comprises forming in the semiconductor substrate by same method as the above-mentioned one first grooves which are at least two and which are adjacent to one another, filling these first grooves with insulating material, removing by etching that portion of semiconductor substrate which is between any two of insulating material layers filled in first adjacent grooves to form a second groove or grooves, subjecting the second groove(s) to field oxidation using oxidation-resistive film as a mask to fill the second groove(s) with oxide film and making coalescent the oxide film with insulating material filled in first grooves positioned on both sides of second groove(s) to result in a wide field region. In these two methods to form wide field regions, it is possible to form one or more other grooves at a position remote from the group of first adjacent grooves. Various variations of above-mentioned method to form narrow field regions can also be applied to these two methods. Examples in which the method of the present invention is applied to the manufacture of n-channel MOS LSI will be described with reference to the drawings. Example 1 (I) A resist film was selectively removed, thus providing a resist pattern 62 which would be used as a mask for cutting grooves in a p-type silicon substrate 21 having crystal face (100) (Fig. 2A). The silicon substrate 21 was then etched by reactive ion-etching using the resist pattern 62 as a mask. As shown in Fig. 2B, a plurality of first grooves 63a - 63e each having vertical side faces were formed. The groove 63a had a width of 1.5 µm and a depth of 2 µm and separated enough from other grooves. Grooves 63b - 63e each having a width of 1 µm and a depth of 2 µm were formed adjacent to one another with a space of 1 µm interposed therebetween. After boron, which is an impurity of same conductivity type as that of substrate 21, was ion-implanted under accelerating voltage of 50 keV and dose of 5 x 10¹² /cm² using the resist pattern as the mask, heat treatment was applied thereto to form p⁺-regions 64 under the bottom of grooves 63a - 63e, said p⁺-regions 64 functioning as channel stopper regions (Fig. 2C). (II) After the resist pattern 62 was removed, SiO₂ was deposited by CVD with a thickness (1.0 µm) larger than half (0.75 µm) the opening width of groove 63a. SiO₂ was gradually deposited on the substrate 21 and the inner surface of grooves 63a - 63e and a CVD-SiO₂ film 65 was formed completely filling grooves 63a - 63e, as shown in Fig. 2D. Because heat treatment carried out under high temperature and for a long time in the selective oxidation method was made unnecessary at the time of SiO₂ deposition, no re-diffusion of the impurity in p⁺-regions 64 occurred. (III) The whole surface of CVD-SiO₂ film 65 was etched by ammonium fluoride until the main surface of silicon substrate 21 was exposed. The CVD-SiO₂ film 65 on the substrate 21 was removed at this time by the amount corresponding to the thickness thereof to leave CVD-SiO₂ 66a - 66e in first grooves 63a - 63e. (IV) As shown in Fig. 2F, a resist film 67 is formed on the substrate 21 including a part of CVD-SiO₂ 66b and a part of CVD-SiO₂ 66e, leaving the other CVD-SiO₂ 66c and 66d and the remaining parts of CVD-SiO₂ 66b and 66e exposed. Using the resist film 67 as a mask, the substrate 21 is subjected to reactive ion-etching. As a result, the silicon substrate 21 left uncovered and exposed among CVD-SiO₂ 66b - 66e was selectively removed at this time to form second three grooves 68a, 68b and 68c each having vertical side faces, a width of 1 µm and a depth of 2 µm. After boron, which is an impurity of same conductivity type as that of substrate 21, was then ion-implanted under accelerating voltage of 50 keV and dose of 5 x 10¹² /cm² using the resist film 67 as the mask, heat treatment was applied thereto to form p⁺-regions 69, which function as channel stopper regions, under the bottom of second grooves 68a - 68c (Fig. 2G). (V) After the resist film 67 was removed, SiO₂ was deposited by CVD with a thickness (0.8 µm) larger than half (0.5 µm) the opening width of grooves 68a - 68c. SiO₂ was gradually deposited on the substrate 21 and the inner surface of second grooves 68a - 68c and a CVD-SiO₂ film 70 was formed completely filling second grooves 68a - 68c, as shown in Fig. 2H. During the CVD process, p⁺-regions 64 formed under the bottom of first grooves 63b - 63e were made integral with p⁺-regions 69 formed under the bottom of second grooves 68a - 68c to form a wide p⁺-region 71. (VI) The whole surface of CVD-SiO₂ film 70 was etched by ammonium fluoride until the main surface of silicon substrate 21 was exposed. As shown in Fig. 2I, the CVD-SiO₂ film on the substrate 21 was removed by the amount corresponding to the thickness thereof, and CVD-SiO₂ 72a - 72c left in second grooves 68a - 68c were made integral with CVD-SiO₂ 66b - 66e to form a field region 73 having a width of 7 µm. CVD-SiO₂ left in the first groove 63a could be used as a field region having a width of 1.5 µm. Thereafter, a gate electrode 75 consisting of polycrystalline silicon was formed with a gate oxide film 74 interposed therebetween on an island region which was isolated by the narrow field region 66a and the wide field region 73 and where elements were to be formed, and arsenic diffusion was applied thereto to form n⁺-regions 76 and 77 which function as source and drain. An interposing insulating film 78 consisting of CVD-SiO₂ was further deposited and after contact holes 79 (the contact hole for gate electrode was not shown) were formed at those portions of interposing insulating film 78 which corresponded to gate electrode 75 and n⁺-regions 76, 77, an Aℓ film was vacuum-vapored to the whole surface thereof and was patterned to form an Aℓ electrode 80 for source, an Aℓ electrode 81 for drain, and an Aℓ electrode for gate (not shown), thus finishing the manufacture of an n-channel MOS LSI (Fig. 2J). The MOS LSI manufactured in this Example had narrow field region 66a and wide field region 73, and the silicon substrate 21 was made flat with no stepped portion formed between field regions and element forming region after the formation of field regions 66a and 73, as shown in Fig. 2I. Therefore, when Aℓ electrodes 80 and 81 were formed, such stepped portion as seen at the end of field region 54c in Example 5 was not caused and disconnection of metal electrode between field regions and element forming region could be prevented. In addition, p⁺-regions 64 and 71, which function as channel stopper regions, were arranged under the bottom of grooves 63a, 63b - 63e and 68a - 68c and therefore not diffused into the element forming region, thus preventing the element property from being degrade due to narrow channel effect and the floating capacity of n⁺-regions 76 and 77 from being increased due to the contact between p⁺-regions 64, 71 and n⁺-regions 76, 77, which function as source and drain. Further, the occurrence of leak current between elements could be prevented. Accordingly, a high quality and highly integrated MOS LSI could be obtained. Example 2 (I) A resist film 82 was patterned by photolithography on the p-type silicon substrate 21 having crystal orientation (100) (Fig. 3A). (II) Etching was applied thereto using the resist film 82 as a mask to form narrow grooves 83 each having vertical or substantially vertical side faces. Each of grooves 83 had a depth of 2 µm, for example. As etching method may be employed ion etching or reactive ion-etching (Fig. 3B). (III) Boron, for example, was ion-implanted under accelerating voltage of 50 keV and dose of 5 x 10¹² /cm² using the resist film 82 as the mask, to thereby form p⁺-regions (or channel stopper regions) under the bottom of grooves 83 (Fig. 3C). (IV) After the resist film 82 was removed, an insulating film 85 (CVD-SiO₂ film or Si₃N₄ film, for example) was deposited with a thickness larger than half the width of groove opening (when the width of groove is 0.1 µm, for example, the film thickness becomes 0.6 µm, for example, larger than 0.5 µm) to fill grooves (Fig. 3D) (V) The insulating film 85 was etched until the silicon substrate 21 was exposed to leave field insulating films 86a, 86b and 86c only in grooves 83 (Fig. 3E). (VI) A thin insulating film 87 (thermal oxide film of 500 Å thickness, for example) was formed on the silicon substrate 21 and an oxidation-resistive film 88 (Si₃N₄ film of 3,000 Å, for example) was deposited on the insulating film 87 (Fig. 3F). (VII) After the oxidation-resistive film 88 was coated by a resist film 89, the resist film 89 was patterned by photolithography removing a region between field insulating films 86b and 86c. The oxidation-resistive film 88 was etched using the resist film 89 as a mask, the thin insulating film 87 and then the silicon substrate 21 were further etched to form a groove 90. The silicon substrate 21 is etched in such way that the field insulating films 86b and 86c are not etched at all or are scarcely etched (Fig. 3G). Before the thin insulating film 87 or silicon substrate 21 is etched, the resist film 89 may be removed and etching be then applied thereto using the oxidation-resistive film 88 as the mask. Although the depth by which the silicon substrate 21 is etched depends upon the condition of subsequent oxidation and the like, the etching depth of silicon substrate 21 was made 500 mµ for example, in this Example. (VIII) Using the resist film 89 (or the oxidation-resistive film 88 when the resist film 89 was removed by the step (VII)) as the mask, boron, for example, was ion-implanted under accelerating voltage of 50 keV and dose of 1 x 10¹³ /cm² to form a p⁺-region 91 under the bottom of groove 90 (Fig. 3H). (IX) After the resist film 89 was removed, field oxidation was carried out using the oxidation resistive film 88 as the mask to form between embedded field insulating films 86b and 86c a field oxide film 92 having a film thickness of 1 µm, for example, said field oxide film 92 functioning as a wide field insulating film. If the field oxide film 92 is formed to have a thickness two times the etching depth of silicon substrate 21, it can be formed flat in the same level as the element forming region (Fig. 3I). When the Si₃N₄ film or the like is used as embedded field insulating films 86b and 86c, no birds' beak formed by the field oxide film 92 penetrated sideways at the time of field oxidation is caused in principle. Or when the SiO₂ film is used as embedded field insulating films 86b and 86c, birds' beak also provides almost no problem. (X) The oxidation-resistive film 88 and the thin insulating film 87 under the oxidation-resistive film 88 were removed by etching (Fig. 3J). (XI) Gate oxide film 93 and gate electrode (polycrystalline silicon, for example) 94 were formed, arsenic, for example, was diffused to form n⁺-regions 95, an interposing insulating film (CVD-SiO₂ film, for example) was deposited, contact holes 97 were formed, and Aℓ interconnection electrode 98, for example, were arranged, thus finishing the main process of manufacturing an LSI (Fig. 3K). According to Example 2 as described above, various disadvantages caused when the selective oxidation method was employed could be eliminated and a field insulating region having an optional width and no stepped portion could also be formed. Therefore, Example 2 could greatly contribute the manufacture of highly integrated and high quality LSI. Variations of Example 2 will be now described. (1) Although ion implantation was carried out to form p⁺-regions 84 (channel stopper regions) in Example 2 shown in Figs. 3A-3K ion implantation may not be carried out because p⁺-regions 84 are not necessarily needed depending upon the condition of impurity concentration contained in the silicon substrate 21. The mask employed at the time of ion implantation is not limited to the resist film 82 but may be the insulating film. (2) Before grooves 83 are filled with the insulating film 85, an insulating film 99 may be grown inside grooves 83 (Fig. 4). This insulating film 99 may be formed by oxidizing the silicon substrate 21, for example, or the CVD film or the like may be deposited. The opening width of grooves 83 is made narrower by two times the film thickness of insulating film 99. (3) When the insulating film 85 is etched leaving field insulating films 86a, 86b and 86c embedded in grooves 83, the upper surface of field insulating films 86a, 86b and 86c may be made lower than that of silicon substrate 21 to form recesses. (4) Field insulating films 86a, 86b and 86c may be different from one another in their depth. (5) The insulating film 85 is deposited filling grooves 83 completely and a low-melting-point insulating film (such as boron phosphorus silicate glass (BPSG), phosphorus silicate glass (PSG) and arsenic silicate glass (AsSG), for example) is then deposited thereon. After the low-melting-point insulating film is then melted, the insulating film 85 may be etched leaving the insulating film 85 embedded in grooves 83. (6) The above-mentioned low-melting-point insulating film may be used instead of insulating film 85. Or two layer construction may be employed using a melting film and a non-melting film. (7) Although the Si₃N₄ film was used as the oxidation-resistive film 88 in Example 2 shown in Figs. 5A-5K, whatever film such as an Aℓ₂O₃ film and the thick SiO₂ film, for example, and capable of suppressing the oxidation of silicon substrate 21 may be employed. (8) Although oxidation-resistive film 88 and silicon substrate 21 were etched by photolithography after the oxidation-resistive film 88 was deposited in Example 2 shown in Figs. 3A - 3K the silicon substrate 21 may be etched at first to form the groove 90, the oxidation-resistive film 88 be deposited, the oxidation-resistive film 88 left in the groove 90 be etched by photolithography, and field oxidation then be applied thereto. (9) Although the silicon substrate 21 was etched to form the groove 90 after the oxidation-resistive film 88 was etched, and field oxidation was then applied thereto, field oxidation may be carried out without etching the silicon substrate 21 after the oxidation-resistive film 88 is etched (Figs. 5A and 5B). The flatness between the field region and the element forming region is lost more or less in this case, but the effect of suppressing the diffusion of channel stopper regions or p⁺-regions into the element forming region is made great. It is not necessarily needed that the insulating film 87 is deposited at this time. Even if the insulating film 87 is left like the SiO₂ film on the substrate, the substrate under the insulating film 87 may be oxidized at the time of field oxidation. Therefore, different from Fig. 5A field oxidation may be carried out without etching the thin insulating film 87. (10) As a further variation of (9), the field oxide film 92 may be etched using the oxidation-resistive film 88 to make the structure flat (Fig. 5C). (11) The variation (10) can be applied to not only those formed by carrying out field oxidation without etching the silicon substrate 21 as in the variation (9), but also those formed by carrying out field oxidation with the silicon substrate 21. This is advantageous in the case where, in spite of silicon substrate 21 etched, the field oxide film 92 is formed so thick as to project above the upper surface of silicon substrate 21 and to lose the flatness. In Example 2 the field oxide film 92 is formed integral with both field insulating films 86b and 86c. Instead, it may be separated from one or both of the films 86b and 86c. Although various Examples in which the present invention is applied to the manufacture of n-channel MOS LSI have been described above, it should be understood that the present invention can be applied to the manufacture of a p-channel MOS LSI.

Claims: A semiconductor device manufacturing method comprising: (a) a step of forming a plurality of first grooves (63a-63e) at predetermined portions of a semiconductor substrate (21); (b) a step of depositing an insulating material (65) with a thickness larger than half the opening width of each of first grooves (63a-63e), on the whole surface of the semiconductor substrate (21) to fill the first grooves (63a-63e) with the insulating material (65); (c) a step of etching the insulating material layer (65) on the semiconductor substrate (21) to leave the insulating material layer (66a-66e) in the first grooves (63a-63e); (d) a step of depositing a masking material (67) on those portions of the semiconductor substrate (21) which are to be retained; (e) a step of selectively etching those unmasked portions of the semiconductor substrate (21) which are between the insulating material layers (66b-66e) left in the first grooves (63b-63e) to form second grooves (68a-68c); (f) a step of depositing an insulating material (70) with a thickness larger than half the opening width of each of the second groove(s) (68a-68c) on the whole surface of the semiconductor substrate (21) to fill the second groove(s) (68a-68c) with the insulating material (70); and (g) a step of etching the insulating material layer (70) on the semiconductor substrate (21) to form a field region (73) consisting of the insulating material layer (72a-72c) left in the second groove (68a-68c) and the insulating material layers (66b-66e)left in the first grooves (63b-63e) on both sides of the second groove (68a-68c). A semiconductor device manufacturing method according to claim 1, further including a step of oxidizing or nitriding at least a part of the first and second grooves to grow an oxide film or nitride film in such a way that the grooves are not filled completely after the step (d) and before the step (e), or after the step (a) and before the step (b). A semiconductor device manufacturing method according to claim 1, further including a step of doping the inside of the first and second grooves (63a-63e, 68a-68c) with impurity of same conductivity type as that of the substrate (21 after the step (d) and before the step (e), or after step (a) and before the step (b). A semiconductor device manufacturing method according to claim 1, further including a step of doping at least a part of surface portion of the insulating material layer (65, 70) with a low-melting-point material and a step of melting the doped layer by heat treatment after the step (e) and before the step (f) as well as after the step (b) and before the step (c). A semiconductor device manufacturing method according to claim 1, further including a step of depositing a low-melting-point insulating film on at least a part of the insulating material (65, 70) and a step of melting the low-melting-point insulating film after the step (e) and before step (f) as well as after the step (b) and before step (c). A semiconductor device manufacturing method according to claim 1, wherein said field region (73) integrally consists of the insulating material layer (72a-72c) left in the second groove (68a-68c) and the insulating material layers (66b-66e) left in the first grooves (63b-63e) on both sides of the second groove (68a-68c). A semiconductor device manufacturing method comprising: (a) a step of forming a plurality of grooves (83) at predetermined portions of a semiconductor substrate (21); (b) a step of depositing an insulating material (85) with a thickness larger than half the opening width of each of the said grooves on the whole surface of the semiconductor substrate (21) to fill said grooves (83) with the insulating material (85); (c) a step of etching the insulating material (85) on the semiconductor substrate (21) to leave the insulating material layer (86a-86c) in said grooves (83); and (d) a step of applying field oxidation using an oxidation-resistive film as a mask to form an oxide film (92) in those portions of substrate (21) which are between any two of said grooves (83), and in contact with insulating material layer (86a-86c) with which said grooves are filled, thus forming a field region consisting of this oxide film and insulating material layer (86a-86c) in said grooves (83). A semiconductor device manufacturing method according to claim 7, further including a step of selectively etching at least part of the semiconductor substrate (21) which are between the insulating material layers left in the said grooves to form second groove(s) (90). A semiconductor device manufacturing method according to claim 8, wherein after the etching according to the step (c), an oxidation-resistive film is deposited on the whole surface of the substrate (21) thus formed, and the oxidation-resistive film and those portions of the semiconductor substrate (21) which are between any two of the adjacent insulating material layers (86a-86c) left in said grooves (83) are selectively etched according to said selective etching. A semiconductor device manufacturing method according to claim 7, further including a step of oxidizing or nitriding at least a part of the first grooves (83) to grow an oxide film or nitride film in such a way that said grooves (83) are not filled completely after the step (a) and before the step (b). A semiconductor device manufacturing method according to claim 7, further including a step of doping the inside of the said grooves (83) and of further grooves (90) with impurity of the same conductivity type as that of the substrate (21) after the step (c) and before the step (d) as well as after the step (a) and before the step (b). A semiconductor device manufacturing method according to claim 7, further including a step of depositing a low-melting-point insulating film on at least a part of the insulating material layer (85) and a step of melting the low-melting-point insulating film after the step (b) and before the step (c). A semiconductor device manufacturing method according to claim 8, wherein an oxidation-resistive film is deposited on the whole surface of the substrate (21) thus formed and the oxidation-resistive film (88) in the further groove(s) (90) is selectively etched after said selective etching. A semiconductor device manufacturing method according to claim 7, further including a step of etching a part of the field oxide film (92) using the oxidation-resistive film (88) as the mask to make flat the structure of the substrate (21) thus formed after the step (d). A semiconductor device manufacturing method according to claim 7, wherein said field region integrally consists of said oxide film (92) and the insulating material layers (86a-86c) left in the said grooves (83) on both sides of the oxide film.

Inventors: IWAI, HIROSHI
Applicants: KABUSHIKI KAISHA TOSHIBA
Application year: 1981
Main classification: H01L21
IPC codes: H01L21