CONVERSION OF LETTERPRESS TO OFFSET PRINTING

Abstract: A method and apparatus for conversion of a web-fed letterpress unit (10) into a web-fed offset printing press unit (42) having a main frame (12) an internal support such as an internal auxiliary frame (44a, 44b) inside the main frame for receiving cylinders, a pair of offset plate cylinders (46 and 46a) for mounting printing plates thereon, an inking arrangement (16, 18 and 20) for applying films of ink to the plates, and a pair of blanket cylinders (48 and 48a) in close proximity to a position for respective rolling contact with the plates on the plate cylinder and the other blanket cylinder. An offset press gear train (54) is installed outside the frames with the shafts for the cylinders extended through bores (60b, 61b, 62b and 112) provided in the main frame. The offset unit also includes external support such as external auxiliary frame (45) affixed to the outside of the main frame between the main frame and the gear train. Eccentric sleeves (68a, 68b) are installed for bodily swinging cylinders between alternative positions. Eccentric sleeves (68b) on the side of the press unit with the external auxiliary frame extend from the internal auxiliary frame to the external auxiliary frame in one arrangement. In one arrangement, the internal and external supports include individual support brackets affixed to the frame which support offset cylinders including the related sleeves and bearings.

Description: Conversion of Letterpress to Offset " Printing Technical Field The present invention relates generally to printing presses, and in one of its aspects, to a method and apparatus for converting a web fed letter¬ press unit into a web-fed offset printing press unit. The news publishing industry has billions of dollars worth of letterpress equipment. The newspaper industry has, however, been switching from letterpress to offset printing for numerous reasons including improved quality of the print and lowered operating cost. Until recently, publishers have had little option other than to purchase new offset equipment to replace their letterpress equipment. The frames for the letterpress units are massive and reboring the frames in place for insertion of off¬ set cylinders is impractical. Often reboring is impossible because the new bores would overlap the old bores. Moreover, completely replacing the equipment or completely reworking it is very time consuming. Background Art A conversion known as direct lithographic or "di-litho" simply replaces the letterpress plate and impression cylinders with offset plate and blanket cylinders. In the di-litho process, the web is fed between the di-litho plate and blanket cylinders so that the process is not a true offset printing process. Disclosure of Invention In accordance with an invention of the present inventor and Duane H. Houy which is the subject matter of U.S. Patent Application Serial Number 32,240 filed April 20, 1979, and assigned to the same assignee as the present invention, a method for converting a web fed letterpress unit having a main frame, a pair of plate cylinders laterally spaced in the frame for mounting printing plates thereon, means for applying films of ink to the plates, and a pair of impression cylinders in respective rolling contact with the plates on the plate cylinder, into a web fed offset printing press unit includes removing the pair of letterpress plate cylinders and the pair of letterpress impression cylinders. Internal support means for rotatably supporting offset cylinders in the offset printing configuration with a bearing internal to the main frame is affixed to the main frame. One embodiment of the internal support means includes an auxiliary frame. A lower portion of an auxiliary frame for receiving offset cylinders in an offset printing press config¬ uration is placed inside the main frame. A pair of offset plate cylinders is then installed. The offset plate cylinders might fit into the bores and bearings for the letterpress plate cylinders in which case they can be installed directly, otherwise one or both of the offset plate cylinders is installed in the *£U_iB OMP V.'IP auxiliary frame. The lower portion of the auxiliary frame is then installed, using pilots to guide the installation of the auxiliary frame. The pilots, in one embodiment, are affixed to the auxiliary frame and are designed to be inserted into the original cylinder bores of the main frame. After the auxiliary frame is installed, a pair of blanket cylinders is installed in close proximity to a position for respec¬ tive rolling contact with the plates on the plate cylinder and the other blanket cylinder. In some cir¬ cumstances, the lower portions of the auximilary frame are completely installed prior to the installation of the plate cylinders. It is common for letterpress units to also have a pair of laterally spaced form rollers in respective rolling contact with the plates on the plate cylinder. A preferred conversion according to that method includes removing the at least one pair of form rollers, and mounting micrometric adjusting sockets for receiving the form rollers for respective rolling contact between the at least one pair of form rollers with the plates of the plate cylinder after the pair of offset plate cylinders is installed. It is also preferred to plate the ink drums with copper, and add dampener motions. The gear train used to drive the letterpress unit cylinders is not suitable for driving the offset cylinders. A new offset gear train must, therefore, be installed for imparting motion from one of the off- set press unit cylinders to other offset press unit cylinders. Some of the gears for the letterpress unit can be removed, but many will still be used for driving at least one of the cylinders and for driving the inking dr ms. In converting some letterpress units, it will be possible to extend the shaft of the offset cylinders through the bores for the letterpress unit G PI " - l cylinders in the main frame by removing the bearings for the letterpress cylinders. In such a case, the offset gear train can normally be installed on the outside of the main frame to allow more room inside the frames for wider web widths. With the cylinder shafts supported by the auxiliary frame inside the main frame, unwanted vibrations are caused by support¬ ing the weight of the gears on the outside of the main frame. Otherwise, the offset gear train can be installed inside of the main frame, but installation of the gear train inside the main frame makes it difficult to access the gears for maintenance and im¬ possible to remove the gears without removing the upper portions of the auxiliary frame and the cylinders. Considering the cylinders to include both the drum body and the shaft, it is frequently necessary to make the drum bodies for the offset press shorter than the drum bodies were for the letterpress in order to allow additional room for the auxiliary frame and the offset gear train when it is inside the main frame. This shortening of the drum bodies narrows the allow¬ able web width, but this normally does not present a problem in the United States since the industry has fairly well settled on a 58 inch web width which is sufficiently narrower than the typical 68 inch web width for which most letterpress units were designed. This does, however, present a problem in Europe and other countries that still use a wider web width. The total length of the cylinders is also shorter when the shafts cannot extend through the main frame bores for the letterpress cj'linders. A preferred conversion according to that method and apparatus includes the installation of means for bodily swinging various cylinders into different positions for different printing arrangements and for throw-off in case of web wrap, for changing plates, or OT.- other cylinder maintenance. A special method according to that invention for converting a letterpress unit that has at least a half deck with a deck plate cylinder and a deck impression cylinder is to remove the deck impression cylinder, install a deck blanket cylinder in a position for rolling contact with the plates of the deck plate cylinder, if necessary replacing the deck plate cylinder with a deck offset plate cylinder, and installing an impression cylinder in the vicinity of the cusp formed by the pair of blanket cylinders for placing in rolling contact with the deck blanket cylinder and for placing in rolling contact with all three cylinders, the deck blanket cylinder and the pair of offset blanket cylin- ders. This method also includes the situation where • there is a full deck, the full deck being simply two half decks. In a conversion involving at least one half deck, a means is_ installed for bodily swinging each of the blanket cylinders and the impression cylinder between a first position in which the blanket cylinders make contact with the plates of their respective plate cylinders and with the impression cylinder, a second position in which the pair of blanket cylinders make contact with each other and are isolated from the impression cylinder, and the deck blanket cylinder makes contact with the impression cylinder, and a third position in which the blanket cylinders and the im¬ pression cylinder are displaced into a throw-off position in which the blanket cylinders are isolated from their associated cylinders . Such a method can also include installing a means for bodily swinging the remaining offset cylinders wherein all offset cylinders are displaced in the third position. A method -according to the present invention will also include providing bores in the main frame for receiving the shafts of offset cylinders in an offset printing press configuration, and installing an exter¬ nal support means affixed to the main frame for rotatably supporting offset cylinders with a bearing outside the main frame. One such external support includes a lower portion of an external auxiliary frame on the outside of the main frame for receiving the offset cylinders. An upper portion of the external auxiliary frame could be installed at the same time so that the shafts of the offset printing cylinders are slid through the bores in the external auxiliary frame, although it is preferable to install the upper portion of the frame along with the upper portions of the internal auxiliary frame after the cylinders have been lowered into position. Providing bores in the main frame for receiving the shafts of the offset cylinders includes taking advantage of the already existing bores ' for the letter press cylinders, enlarging those bores where necessary, and forming new bores where necessary. These do not have to be precision bores and can be quite rough since the offset cylinders will be supported by the auxiliary frames in most cases, and simply need to pass through the main frame. In one combination according to the present invention, the internal support means includes support brackets which support the offset cylinders, each support bracket associated with a particular bore. Pilots are affixed to the brackets for positioning the brackets with respect to their respective bores . In one embodiment, the external support means also includes such support brackets and pilots. The brackets receive at least one end of the cylinder shafts for the offset cylinders which have been relocated with respect to the letterpress cylinders which they replace. These and other objects, advantages and features of this invention will be apparent from the following description taken with reference to the accompanying drawings, wherein is shown the preferred embodiments of the invention. Brief Description of Drawings Figure 1 is a diagrammatic cross-sectional view taken from one end of a web fed letterpress unit; Figure 2 is a diagrammatic end view of the letterpress unit of Figure 1; Figure 3 is a diagrammatic sectional view similar to that of Figure 1 of the press of Figure 1 after it has been converted to a web fed offset printing press unit; Figure 4 is a top view of the offset printing press unit of Figure 3 partly in section to show the bores in the press main frame; Figure 5 is a view similar to that of Figure 3 of the offset press unit of Figures 3 and 4 with the cylinders removed; Figure 6 is a detail of a view similar to the view in Figure 4 of an alternative embodiment, but taken at a right angle to the exposed edge of the main frame where the cap has been removed; Figure 7 is a view similar to that of Figure 3 except of the drive side of the offset press unit of Figure 6 with the cylinders removed; Figure 8 is a detail of a view similar to the view of Figure 4 of an alternative embodiment; Figure 9 is a view similar to that of Figure 3, but with the cylinders shown in phantom; Figure 10 is an enlarged view similar to that of Figure 9 of a means for rotatably supporting offset cylinders shown in Figure 8 and Figure 9; Figure 11 is a cross-sectional view taken along line 11-11 in Figure 10; Figure 12 is a cross-sectional view of a sleeve according to the present invention for use with the means for rotatably supporting an offset cylinder shown in Figure 10 and Figure 11; and Figure 13 is a cross-sectional view taken along line 13-13 in Figure 12. Best Mode for Carrying Out the Invention Referring now to the drawing, and in particular to Figure 1,. a typical web fed letterpress unit, referred to generally by reference numeral 10 prints on both sides of a web 11. Letterpress unit 10 includes a main frame 12, a pair of plate cylinders 14 and 14a laterally spaced in frame 12 for mounting printing plates thereon, means including ink transfer rollers and -cylinders or drums 16 and 16a and form rollers 18, 18a, 20 and 20a for applying films of ink to the plates. Letterpress unit 10 'also includes a pair of impression cylinders 22 and 22a in respective rolling contact with the plates on the plate cylinder 14 and 14a, respectively. Referring also to Figure 2, the letterpress unit is driven by a horizontal shaft 24 which drives a vertical drive shaft 26 through bevel gears 28 and 30. Vertical drive shaft 26 in turn drives the letterpress cylinders through gear train 32 which includes a spur drive gear 34 for cylinder 14, a spur drive gear 36 for impression cylinder 22a and a spur gear-bevel gear combination 38 driven by vertical shaft 26 through bevel gear 40. On the far end of frame 12 are mounted spur gears corresponding to each of the plate cylinders 14 and 14a and each of the impression cylinders 22 and 22a so that the gear for plate cylinder 14 drives the gear for impression cylinder 22, and the gear for impression cylinder 22a drives the gear for plate cylinder 14a. -_ΛΪ O ,._,_ V Referring now to Figures 3 and 4, a web fed offset printing press unit converted from web fed letterpress unit 10 of Figures 1 and 2 is referred to generally by reference numberal 42. It includes main frame 12 comprising drive side main frame 12a and operating side main frame 12b, ink transfer rollers and drums 16 and-lβa, and form rollers 18, 18a, 20 and 20a. It also includes the same driving mechanism through vertical shaft 26, bevel gear 40, combination spur gear-bevel gear 38 and spur gear 34. Offset press unit 42, however, also has an internal support means for rotatably supporting cylinders in an offset con¬ figuration, in this embodiment internal support means includes an internal auxiliary frame 44a, 44b, affixed to main frame 12, comprising drive side internal auxiliary frame 44a and operating side internal auxiliary frame 44b inside main frame 12 for receiving cylinders. The internal support means is internal in that it has bear¬ ing inside the main frame. A pair of offset plate cylinders 46 " and 46a are laterally spaced inside the frames for mounting printing plates thereon, and a pair of blanket cylinders 48 and 48a are inside the frames in close proximity to a position for rolling contact with the plates on the respective plate cylin- der, cylinder 46 or 46a, and each other. Considering cylinder 46 to include a drum 50 and a shaft 52, it can be seen that the shaft for some cylinders extends beyond auxiliary frame 44a, 44b and even beyond main frame 12. The cylinders are thus "inside the frames" in the sense that they are primarily between drive side main frame 12a and operating side main frame 12b. Offset unit 42 also includes an external support ' means for rotatably supporting offset cylinders, external support means in this embodiment includes an external auxiliary frame 45 affixed to the outside of main frame 12. In the particular embodiment illus- -B-J EATT OMPI trated, external auxiliary frame 4 and operating side internal auxiliary frame 44b are bolted to operating side main frame 12b by bolts 47.. Similarly, drive side internal auxiliary frame 44a is bolted to drive side main frame 12a by bolts 49. " Web fed offset printing press unit 42 also includes a gea 'train 54 outside of operating side main frame 12b for imparting motion from one of the cylin¬ ders, cylinder 46 in this case, to other cylinders, in this case cylinders 48, 48a and 46a. It may be neces¬ sary to shorten drums 50 of the cylinders somewhat in order to allow more room within main frame 12 for auxiliary frame 44a, 44b. Gear train 5 can be move out side of main frame 12 even if the shafts 52 of cylinders 46, 46a,_ 48 and 48a do not align with bores 76, 56a, 56b, 58a and 58b for the letterpress unit cylinders since bores 6θb, lb, and 62b have been provided by enlarging the original bores. In some cases, bores for offset cylinders are provided by simply removing the bearings for the letterpress cylinders. Many letterpress units have enough room in exiting oil- tight housing 63 for the addition of gear train 54. In the embodiment illustrated, it is possible to keep gear train 54 closer to the bearing supports for shafts 52 by moving inking gear 66a to the outside of gear train 54, thus further reducing gear overhang. A method for converting web fed letterpress unit 10 of Figures 1 and " 2 into web-fed offset printing press unit 42 of Figures 3 and 4 comprises in combina- tion the steps of removing the pair of letterpress plate cylinders 14 and 14a and the pair of letterpress • impression cylinders 22 and 22a, placing inside main frame 12 a lower portion of an internal auxiliary frame 44a, 44b comprising drive side internal auxiliary 44a and operating side Internal auxiliary frame 44b for receiving offset cylinders in an offset printing OΛ press configuration, installing a pair of offset- plate cylinders 46 and 46a, installing the lower portion of auxiliary frame 44a, 44b, and installing a pair of blank¬ et cylinders 48 and 48a in close proximity to a position for respective rolling contact with the plates on plate cylinder 46 and 46a respectively and the other blanket cylinder. The lower portions of the auxiliary frames can, of course, be completely installed prior to installing the cylinders, and the invention is not limited to the particular order of operations. It is simply easier to at least have the lower portions already inside the main frame before the cylinders are in place. A preferred method according to the present invention also includes installing a lower portion 45b of an operating side external auxiliary frame and in¬ stalling an offset printing configuration gear train 54 on the outside of operating side external auxiliary frame 45. The method also includes, prior to install- ing the lower portion of any .auxiliary frame, position¬ ing a template representative of that auxiliary frame against' the respective side of the main frame, and with the template as a guide, forming holes in the main frame for bolting the auxiliary frame to the respec- tive side of the main frame. Installing an auxiliary frame includes bolting the auxiliary frame to the main frame with bolts 47. The method also includes installing means 68a, 68b, 68c for bodily swinging cylinders through short radius arcs, which in the embodiment illustrated are eccen¬ tric sleeves, in the auxiliary frames extending from Internal auxiliary frame 44b to external auxiliary frame 45 through bore holes 6θb and 6lb of main frame 12b for rotatably receiving the respective offset cylinders. Eccentric sleeves 68a, 68b, 68c on the drive side are simply rotatably mounted in drive side auxiliary frame 44a. The step of providing bores in main frame 12 comprises, where necessary, enlarging the bore sufficiently for receiving the eccentric sleeves on the operating side. A preferred method includes removing at least one pair of form rollers, either 18 and 18a or 20 and 20a or both pairs, mounting micrometric adjusting sockets for receiving the form rollers for respective rolling contact by the form rollers for respective rolling contact by the form rollers with the plates of plate cylinders 46 and 46a after the pair of offset plate cylinders is installed, and then installing at least one pair of form rollers. .It is also preferred that the ink drums of 16 and 16a be plated with copper, and that .dampeners 64 and 64a along with dampener motions be added. Gear train 54 is also added. Gears 66 and 66a are added to plate cylinders 46. and 46a respectively for driving the inking rollers and drums. Means 68a, 68b, 68c" for bodily swinging each of blanket cylinders 48 and 48a is installed. Means 68a, 68b, 68c is for bodily swinging the cylinders between a first position in which the blanket cylinders make contact wit their respective plate cylinders and with each other for spplying an inked image on opposite sides of a web fed - between them, and a second position in which the blanket cylinders are displaced into a throw-off position in which the blanket cylinders are isolated from their associated cylinders. Means 68a, 68b, 68c can be manually or hydraulically turned eccentric bearings. Such mechanisms are common in printing presses and are described in detail In United States Patent No. 3,329,086, issued to Pullen. Means 68a, 63b, 68c can also be installed for. bodily swinging each of the plate cylinders, and the positions mentioned can be accom- pushed by bodily swinging both plate cylinders and blanket cylinders. wl 13 Only a lower portion of auxiliary frames 44a and 44b and has been discussed, and in some situations this 'may be the- entire auxiliary frame. Referring again to Figures 3 and 5, another embodiment of a lower portion of auxiliary frame 44a, 44b will leave the bores for the cylinders exposed so that the offset cylinders can simply be lowered into place. The location of the top of such a lower portion is illustrated by line 116. A cap 117 is then attached to hold the cylinders and their respective bearings in place. This is similar to the common practice of capping main frames. It can now be seen that the present invention allows the removal of gears to the outside of the con¬ verted press frame which allows more room for the cylinders and, thus, a wider web width. It also reduces the cost " of conversion from letterpress to offset printing. Having a third bearing surface on the operating side reduces the length of the gear overhang. The same apparatus could, of course, be used for reducing gear overhang on driving side gears. Moving the gears to the outside also allows more space for sockets and throw-off mechanisms. The present inven¬ tion takes advantage of the existing oil tight housing on the operating side of the press unit. The present invention can easily be applied to color units and other units having a half deck or full deck. The present invention permits the use of smaller and double bearings on the blanket cylinders. The present invention also permits the use of rough bored holes - in the main frame when necessary to enlarge or add bores. This is extremely important because of the difficulty of precision drilling holes in the main frame on site. Additionally, keeping the gears on the outside of the main frame allows the bearing surfaces on the internal auxiliary frame to be closer to the main frame, thus reducing the stress on the auxiliary frame. Referring now to Figure 6 and Figure 7, an alternative embodiment according to the present inven¬ tion is referred to generally by reference numeral 120. In the description, like parts are given like numbers to those used in the descriptions of other embodiments. Main frame 12 has caps 118 and 118a which can be removed and which were originally used to aid in inserting letterpress cylinders into bores 112, 56a, 58a and 76. In embodiment 120 illustrated, plate cylinder 46a is rotatably supported by eccentric sleeve 122 and beveled roller bearings 124. The center of plate cylinder 46a in this case is moved sufficient¬ ly for proper location by means of eccentric sleeve 122 so that it is not necessary to enlarge bore 76 or install plate cylinder 46a in an auxiliary frame or other internal or external support means. The internal support means in this- embodiment includes a plurality of support brackets 126 and 126a affixed to main frame 12. Each support bracket 126 and 126a is associated with a particular bore, 56a and 58a respectively. The support brackets support the offset blanket cylinders, but similar brackets could be used for supporting other cylinders. In the case illustrated, support bracket 126 supports blanket cylinder 48a. In the embodiment illustrated, the external support means includes external support brackets 130 for supporting a portion of blanket cylinder shaft 52 which extends through bore 58a. Support brackets 126 and 130 as well as other support brackets include a support ring 134 and a flange 136 affixed to support ring 134. Bolts 138 secure the support brackets to main frame 12 through flange 136, and strength members 140 extend between support rings 134 and flanges 136 to give added strength to support rings 134 for supporting the cylinders. A plurality of pilots 142 are affixed to the support brackets. As an example, pilot 142 affixed to support bracket 126 is used to position bracket 126 with respect to its bore 58a. In order to install blanket cylinder 48a, a combination of support bracket 126 and pilot 142 is positioned on shaft 52 of blanket cylinder 48a on at least one end of the shaft, in this case the end nearest to bore 58a. Blanket cylinder 48a is then positioned within frame 12 in close proxi¬ mity to a position for respective rolling contact with the plates on plate cylinder 46a and an impression cylinder.146. Support bracket 126 is then installed using pilot 142 to locate the bracket with respect to bore 58a. Preferably, the bracket is preassembled on the cylinder shaft so- that the entire assembly is simply dropped into place. The pilots will make enough contact with the original bores to accurately locate the pilots and hence the support brackets and cylinders. If it is necessary to provide additional room for ' cylinder shafts 52 and the.ir associated eccentric sleeves, then rough bores 144 and 144a can be provided adjacent to the original bores 56a and 58a respectively, but since the rough bores do not have to be the same diameter as the original bores, and in fact can be much smaller since they only have to accommodate the additional room needed by the eccentric sleeves and do not have to accommodate the bearings and other mechanisms, pilots 142 can make a precision fit with much of the original bores. Shaft 148 of common impression cylinder 146 Is supported by means 150 and 156 for rotatably supporting a shaft. Pre-existing means 152 supports outer end of shaft 148. Gear train 158 in this embodiment allows blanket cylinders 48 and 48a to be driven from spur gear 38 by the common impression cylinder 146. Main frame 12 is bored so that shaft 148 extends all the way through main frame 12, supporting gear 38 and thus ■ replacing a gear supporting shaft which was at location 132. In such an arrangement, common impression cylinder 146 is driven through gear 38. Plate cylinders 46 and 46a are driven on the operating side by their respec¬ tive blanket cylinders. Through such an arrangement, a web can be wrapped around common impression cylinder 146 for applying multicolor images to one side of the web. By the use of the eccentric .sleeves in an arrangement with a half deck, blanket cylinders 48 and 48a can be moved into a blanket-to-blanket mode of operation for applying inked images to opposite side of a web fed between them. Referring now to Figure 8 and Figure 9, a preferred embodiment of the present invention is referred to generally by reference numeral 158. A support bracket 160 consisting of a support ring 162 and a pilot 164, which is similar to the support brackets shown in the previous embodiment, acts as an internal support means for the operating end of blanket cylinder 48. Referring also to Figure 10 and Figure 11, a support assembly 166 includes internal support ring 168, external support ring 170 and pilot 172 which also acts as means for rigidly connecting internal support ring 168 to external support ring 170. Pilot 172 thus acts as means for rigidly connecting the external support bracket to the internal support bracket and locating the brackets with respect to the bore. Shaft 52 of blanket cylinder 48 and pilot 172 extend through bore 60a when support assembly 166 is installed. Support assembly 166 is held in place by internal bolts 174 and external bolts 176. The addition of shims between internal support ring 168 and frame 12a or between external support ring 170 and frame 12a on installation may be necessary to achieve a tight fit. Referring in particular to Figure 9, a support assembly 166a similar to support assembly 166 is installed to support blanket cylinder 48a. Support rings 170 and 170a are designed to be large enough to form an interface 178 to aid in correctly positioning the two support assemblies. Referring also to Figure 12 and Figure 13, mean for bodily swinging blanket cylinder 148 through a short radius arc includes eccentric sleeve 180 rotatab supported by support bracket 160 on the operating side and pass through eccentric sleeve 182 which is part of support assembly 166, rotatably supported by support rings 168 and 170. Pass through eccentric sleeve 182 comprises an internal eccentric sleeve 184, rotatably supported by internal support sleeve 168, an external eccentric sleeve 186 rotatably supported by external support ring 170 and means 188 for rigidly affixing internal eccentric sleeve 184 to external eccentric sleeve 186. Means 188 in a preferred arrangement does not connect the entire peripheries of internal eccen¬ tric sleeve 184 and external eccentric sleeve 186, thereby reducing the required size of bore 60a. Since internal support ring 168 is rigidly connected to external support ring 170 and pass throug eccentric sleeve 182 is entirely supported by the support rings, support assembly 166, in a preferred method, is completely assembled on the cylinder shaft prior to installation. From the foregoing, it will be seen that this invention is one well adapted to attain all of the ends and objects hereinabove set forth, together with other advantages which are obvious and which are inherent to the apparatus. It will be understood that certain features and subcombinations are of utility and may be employed without reference to other feature and subcombinations. This is contemplates by and is within the scope of the claims. As many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be inter¬ preted as illustrative and not in a limiting sense. G'_ .. Y.iI

Claims: 1. A method for converting a web-fed letter¬ press unit having a main frame forming bores to reserve printing cylinders in a letterpress configura¬ tion, the steps comprising: providing sleeves positionable within said bores to eccentrically receive and rotatably support printing cylinders; positioning said printing cylinders in an offset printing configuration rotatably supported within said eccentric sleeves. 2. A method according to claim 1 wherein said sleeves include bearings the step comprising support¬ ing said cylinders upon said bearings. 3. A method for converting a web-fed letter- press unit having a main frame forming bores for a ' pair of plate cylinders- laterally spaced in the frame for mounting printing plates thereon and a pair of impression cylinders in respective rolling contact with the plates on the plate cylinder, and means for applying films of ink to the plates into a web fed offset printing press unit, comprising in combination the steps of: providing bores in the main frame for receiving the shafts of offset cylinders in an offset printing press configuration; placing inside the main frame a lower por¬ tion of an internal auxiliary frame for receiving offset cylinders in the offset printing press configuration; installing a lower portion of an external auxiliary frame on the outside of the main frame for receiving offset cylinders in the offset printing press configuration; installing a pair of offset plate cylinders; installing the lower portion of the internal auxiliary frame; and installing a pair of blanket cylinders in close proximity to a position for respective rolling contact with the plates on the plate cylinder and each other. 4. A method according to claim 1 further com¬ prising: installing eccentric sleeves in the auxiliary frames extending from the internal auxiliary frame to the external auxiliary frame through the bore holes of the main frame for rotatably receiving the respective off¬ set cylinders wherein the step of providing bores in the main frame comprises enlarging the bores for letterpress cylinders sufficiently for receiving the eccentric sleeves. 5. A method according to claim 2 further com¬ prising: installing an upper portion of the internal auxiliary frame following the steps of installing the pair of offset plate cylin¬ ders and installing the offset blanket cylinders . 6. A method according to claim 1 further com¬ prising: installing an upper protion of the internal auxiliary frame following the steps of installing the pair of offset plate cylin¬ ders and installing the offset blanket cylinders. 7. A method according to claim 1 wherein the letterpress unit initially includes a pair of letter- press plate cylinders and a pair of letterpress impression cylinders, further comprising first removing the pair of letterpress plate cylinders and the pair of letterpress impression cylinders. 8. A method for converting a web fed letter- press unit having a main frame with a drive side and an operating side forming bores for a pair of plate cylinders laterally spaced in the frame for mounting printing plates thereon and a pair of impression cylin¬ ders in respective rolling contact with the plates on the plate cylinder, and means for applying films of ink to the plates into a web. fed offset printing press unit, comprising in combination the steps of: providing bores in the main frame for the shafts of offset cylinders in an offset printing configuration; placing inside the main frame a lower portion of a drive side internal auxiliary frame and a lower portion of an operating side internal auxiliary frame; installing a pair of offset plate cylinders; installing a lower portion of an operating side external auxiliary frame; installing the lower portions of the drive side internal auxiliary frame and the operating side internal auxiliary frame; installing a pair of blanket cylinders in close proximity to a position for respective rolling contact with the plates on the plate cylinder and each other; installing an offset printing configuration gear train on the outside of the operating side external auxiliary frame. 9. A method according to claim 6 further com¬ prising: prior to installing the lower portion of any auxiliary frame, positioning a template representative of that auxiliary frame against the respective side of the main frame; and with the template as a guide, forming holes in the main frame for bolting the auxiliary frame to the respective side of the main frame, wherein installing an auxiliary frame comprises bolting the auxiliary frame to the main frame. 10. A method according to claim 6 wherein the letterpress unit initially includes a pair of letter¬ press plate cylinders and a pair of letterpress impression cylinders, further comprising first removing the pair of letterpress plate cylinders and the pair of letterpress impression cylinders. 11. In an offset press unit the combination comprising: a main frame defining bores for receiving printing cylinders in a letterpress con¬ figuration; a plurality of eccentric sleeves disposed within said bores; a plurality of printing cylinders disposed in an offset printing configuration rotatably supported within said eccentric sleeves. 12. In an offset press unit as claimed in claim 3 wherein said sleeves support bearings rotatably supporting said printing cylinders. 13. In an offset press unit as claimed in claim 4 wherein said bearings are eccentrically supported within said sleeve and movable to permit throw off of at least one of said cylinders. 14. In a web-fed offset printing press unit converted dro a web-fed letterpress unit having a main frame forming bores for receiving a pair of laterally spaced letterpress plate cylinders for mounting printing plates thereon and a pair of letter¬ press impression cylinders in rolling contact with the plates on the respective plate cylinder, the letter¬ press cylinders having been removed, the combination of: an internal auxiliary frame inside the main frame for supporting offset cylinders; an external auxiliary frame affixed to the outside of the main frame for supporting offset cylinders; a pair of offset plate cylinders laterally spaced inside the frames for mounting printing plates thereon; means for applying films of ink to the plates; and a pair of blanket cylinders inside the frames in close proximity to a position for respective rolling contact with the plates on the respective plate cylinders and each other wherein at least one of the offset cylinders is rotatably supported by the auxiliary frames. 15. A combination according to claim 9 further comprising a gear train located outside the external auxiliary frame for imparting motion from one of the cylinders to other cylinders, wherein the shafts of the cylinders extend through bores provided in the main frame and gears of the gear train are affixed to the shafts of the cylinders. 16. In a web-fed offset printing press unit converted from a web-fed letterpress unit having a ' main frame forming bores for receiving a pair of laterally spaced letterpress plate cylinders for mount¬ ing printing plates thereon and a pair of letterpress impression cylinders in rolling contact with the plates on the respective plate cylinder, the letterpress cylinders having been removed, the combination of: internal support means affixed to the main frame for rotatably supporting offset cylinders with bearing inside the main frame; external support means affixed to the main frame for rotatably supporting offset cylinders with bearing outside the main frame; a pair of offset plate cylinders laterally spaced inside the frames for mounting print¬ ing plates thereon; means for applying films of ink to the plates; and a pair of blanket cylinders inside the frames in close priximity to a position for respective rolling contact with the plates on the respective plate cylinders and each other wherein at least one of the offset cylinders is rotatably supported by the internal support means and the external support means. 17. A combination according to claim 11 wherein the internal support means comprises: a plurality of support brackets affixed to the main frame, each associated with a particular bore wherein the support brackets support the at least one of the offset cylinders; and a plurality of pilots affixed to the support brackets wherein the pilots posi¬ tion the brackets with respect to their respective bores. 18. A combination according to claim 11 further comprising a gear train located outside the external support means for imparting motion from one of the cylinders to other cylinders, wherein the shafts of the cylinders extend through bores provided in the main frame and gears of the gear train are affixed to the shafts of the cylinders. 19. In a web-fed offset printing press unit converted from a web fed letterpress unit having a main frame with a drive side and an operating side forming bores for receiving a pair of laterally spaced letterpress plate cylinders for mounting printing plates thereon and a pair of letterpress impression cylinders in rolling contact with the plates on the respective plate cylinder, the letterpress cylinders having been removed, the combination of: an internal drive side auxiliary frame affixed to the inside of the main frame drive side for supporting offset cylinders; an internal operating side auxiliary frame affixed to the inside of the main frame operating side for supporting offset cylinders; an external auxiliary frame affixed to the outside of the main frame operating side for supporting offset cylinders; θ-- a pair of offset cylinders laterally spaced inside the frames for mounting printing plates thereon; means for applying films of ink to the plates; and a pair of blanket cylinders inside the frames in close priximity to a position for respective rolling contact with the plates on the respective plate cylinders and each other wherein at least one of the offset cylinders is rotatably supported by the auxiliary frames. 20. A combination according to claim 14 further comprising: a gear train located outside the external .auxiliary frame on the operating side of the main frame for imparting motion from one of the cylinders ' to the other cylinders; and at least one eccentric sleeve mounted In the internal operating side auxiliary frame and the external operating side auxiliary frame for rotatably receiving the at least one cylinder rotatably supported by the auxiliary frames. 21. In a web-fed offset printing press unit converted from a web-fed letterpress unit having a main frame with a drive side and an operating side forming bores for receiving a pair of laterally spaced letter- press plate " cylinders for mounting printing plates thereon and a pair of letterpress impression cylinders in rolling contact with the plates on the respective plate cylinder, the letterpress cylinders having been removed, the combination of: internal drive side support means affixed to the main frame drive side for rotatably supporting offset cylinders with bearing inside the main frame; internal operating side support means affixed to the main frame operating side for rotatably supporting offset cylinders with bearing inside the main frame; external support means affixed to the main frame operating side for-rotatably support- ing offset cylinders with bearing outside the main frame; a pair of offset cylinders laterally spaced inside the frames for mounting printing plates thereon; means for applying films of ink to the plates; and a pair of blanket cylinders inside the frames in close proximity to a position for respective rolling contact with the plates on the respective plate cylinders and each other wherein at least one of the offset cylinders is rotatably supported by the support means. 22. A combination according to claim 16 wherein the internal operating side support means comprises: a plurality of support brackets affixed to the main frame, each associated with a particular bore wherein the support brackets support the at least one of the offset cylinders; and a plurality of pilots affixed to the support brackets wherein the pilots position the brackets with respect to their respec¬ tive bores. 23. A combination according to claim 16 further comprising: a gear train located outside the external support means on the operating side of the main frame for imparting motion from one of the cylinders to the other cylinders; and at least one eccentric sleeve mounted in the internal operating side support means and the external operating side support means for rotatably receiving the at least one cylinder rotatably supported by the auxiliary frames. 24. A method for converting a web-fed letter¬ press unit having a main frame forming bores for a pair of plate cylinders laterally spaced in the frame for mounting printing plates thereon and a pair of impression cylinders in respective rolling contact with the plates on the plate cylinder, and means for applying films of ink to the plates into a web-fed offset printing press unit, comprising in combination the steps of: providing bores in the main frame for receiving the shafts of offset cylinders in an offset printing press configuration; positioning a combination of a support bracket and a pilot on the shaft of at least one end of each of a pair of blanket cylin- ders; installing a pair of offset plate cylinders laterally spaced in the frame; positioning the pair of blanket cylinders within the frame in ' close proximity to a position for respective rolling contact with the plates on the plate cylinder and each other, with the blanket cylinder shafts on the ends of the blanket cylinders having the support brackets extending through the bores provided for such shafts; installing the support brackets internal to the main frame using the pilots to locate the brackets with respect to the bores; installing means for rotatably supporting the ends of the blanket cylinders not supported by support brackets, if any; and installing an external means for support¬ ing the blanket cylinders outside of the main frame. OMP /.. VVIP 25. A method according to claim 19 further comprising: installing eccentric sleeves extending from the support brackets to the external means for supporting the blanket cylinders through the bore holes of the main frame for rotatably receiving the respective offset cylinders wherein the step of providing bores in the main frame comprises enlarging the bores for letterpress cylinders suffi¬ ciently for receiving the eccentric sleeves. 26. A method according to claim 19 wherein the letterpress unit initially includes a pair of letter¬ press plate cylinders and a pair of letterpress impression cylinders, further comprising first removing the pair of letterpress plate cylinders and the pair of letterpress impression cylinders.' 27. A method for converting a web-fed letter¬ press unit having a main frame with a drive side and an operating side forming bores for a pair of plate cylinders laterally spaced in the frame for mounting printing plates thereon and a pair of impression cylinders in respective rolling contact with the plates on the plate cylinder, and means for applying films of ink to the plates into a web-fed offset printing press unit, comprising in combination the steps of: providing bores in the main frame for the shafts of offset cylinders in an offset printing configuration; installing inside the main frame a drive side internal auxiliary frame; 32 ~ ' ■ " " installing a pair of offset plate cylin¬ ders; installing an operating side external auxiliary frame; installing operating side internal support brackets; and installing a pair of blanket cylinders in close proximity to a position for respec¬ tive rolling contact with the plates on the plate cylinder and each other wherein the blanket cylinders are supported by the drive side internal auxiliary frame, the operating side external auxiliary frame and the support brackets . 28: A method according to claim 22 wherein the letterpress unit initially includes a pair of letter¬ press plate cylinders and a pair of letterpress impres¬ sion cylinders, further comprising first removing the pair of letterpress plate cylinders and the pair of letterpress impression cylinders. 29. A method for converting a web-fed letter¬ press unit having a main frame forming bores for a pair of plate cylinders laterally spaced in the frame for mounting printing plates thereon and a pair of impression cylinders in respective rolling contact with the plates on the plate cylinder, and means for applying films of ink to the plates into a web-fed offset printing press unit, comprising in combination the steps of: providing bores in the main frame for receiving the shafts of offset cylinders in an offset printing press configuration; affixing internal support means to the main frame for receiving offset cylinders in the offset printing press configuration; affixing external support means to the main frame for receiving offset cylinders in the offset printing press configuration; installing a pair of offset plate cylinders; and installing a pair of blanket cylinders in close proximity to a position for respective rolling contact with the plates on the plate cylinder and each other. 30. A method according to claim 24 further com¬ prising: installing eccentric sleeves in the auxiliary frames extending from the internal support means to the external support means through the bore holes of the main frame for rotatably receiving the respective off¬ set cylinders. 31. An assembly for rotatably supporting a printing press cylinder having a cylinder shaft in a printing press main frame which forms bores of pre¬ determined locations, comprising in combination: an external support bracket for supporting the cylinder; an external support bracket for supporting the cylinder; an internal support bracket for supporting the cylinder; means for rigidly connecting the external support bracket to the internal support bracket and locating the brackets with respect to a bore of predetermined location wherein the cylinder shaft and the means for rigidly connecting the brackets extend through the bore when the assembly is installed. 32. An assembly according to claim 26 further comprising an eccentric sleeve rotatably supported by the support brackets for rotatably -supporting the cylinder whereby the brackets support the cylinder through the eccentric sleeves. 33. A method for positioning a printing press cylinder having a cylinder shaft in a printing press having a main frame which forms bores of predetermined locations, comprising in combination: affixing internal support means to the main frame for rotatably supporting the cylinder with bearing inside the main frame; affixing external support means to the main frame for rotatably supporting the cylinder with bearing outside the main frame wherein the cylinder shaft extends through one of the bores.

Inventors: HERMACH C
Applicants: PUBLISHERS EQUIP CORP
Application year: 1981
Main classification: B41F5
IPC codes: B41F5, B41F7, B41F11, B41F13