POLYPHENYLENE ETHER RESIN COMPOSITION OF IMPROVED HEAT STABILITY AND SHAPED ARTICLES THEREOF

Abstract: A polyphenylene ether resin composition having improved heat stability, comprises a matrix of polyphenylene ether resin and dispersed therein, as stabilizer, a phosphon­ ous acid or ester thereof of the formula wherein R₁ represents an alkyl group, an aryl group which may be substituted by an alkyl group, an aralkyl group which may be substituted by an alkyl group, or a group of the for­ mula (a) in which R₄ groups are identical or different alkyl groups, and R₂ and R₃ are identical or different and each represents a hydrogen atom, an alkyl group, an aryl group which may be substituted by an alkyl group, or an aralkyl group which may be substituted by an alkyl group, provided that when R₁ rep­ resents the group of formula (a), R₂ and R₃ present identical or different 2,4-dialkylphenyl groups.

Description: DESCRIPTION POLYPHENYLENE ETHER RESIN COMPOSITION OF IMPROVED HEAT STABILITY AND SHAPED ARTICLES THEREOF This invention relate. to ti polyphenylene ether resin composition having improved heat stability. Polyphenylene ethers are known resins which are disclosed, for example, in U S Patents-1os. 3306874X 3306875, 3357357, 7?;?57358 and 4011200 and Japanese Laid- Open Patent Publication Iao. 126m0/1975* Since polyphenylene ethers having a mo]ecular weight above a certain limit have a high softening point, they are useful in applications which require heat stability. In formulating a polyphenylene ether into resin compositions, however, its high softening point makes it necessary to use higher kneading and extruding temperatures than in the case of other versatile resins, and high temperatures are also required in molding the resin compositions. Moreover, molded articles of the polyphenylene ether resin compositions are frequently used at relatively high temperatures over long periods of time in contrast to those from versatile resins. Because polyphenylene ethers are relatively unstable to heat as is well known, they undergo degradation during extrusion and molding at high temperatures, and result in polyphenylene ether resin compositions and molded articles having degraded properties and/or discoloration. These deleterious effects limit widespread utilization of polyphenylene ether resin compositions, and it has been desired to remedy these defects, particularly to improve their heat stability at high temperatures. Various methods have already been proposed for the stabilization of resin compositions containing polyphenylene ethers. These methods are classified into a group involving capping the hydroxyl groups present at the terminals of the polyphenylene ether molecule by acylation, etc., and a group comprising adding various stabilizers to polyphenylene ethers. Known stabilizers used in the latter group include, for example, benzoates (U. S. Patent No. 3,379,875), hexa-alkylphosphoric triamides or combinations thereof with other compounds (U. S. Patents Nos. 3414536, 3420792, 3429850, 3465062, 3472814, 3483271, 3792121 and 3816562), octa-alkylpyrophosphoramides or combinations thereof with other compounds (U. S. Patent No. 3,450,670), amines (U. S. Patents Nows. 3,563,934 and 3,956,423), phosphites' or hydrazines (U. S. Patent No. 3,639,334), alkanolamines (U S. Patent No. 3,761,541), aryiphosphonic amides (U. S Patent No. 3,792,120), sterically hindered phenols having a triazine or isocyanuric ring (U. S. Patent No. 4,154,719), substituted dicarboxylic acid dihydrazides (U. S. Patent No. 3,954,904), high-molecular-weight phosphites or combinations thereof with other compounds (U. S. Patent No. 3,952,072), amides (Japanese Patent Publication No. 29748/1969), metal dithiocarbamates (Japanese Patent Publications Nos. 19395/1970 and 8352/ 1970), carboxylic acid anhydrides (Japanese Patent Publication No. 29,750/1969), phosphites (Japanese Patent Publication No. 29,751/1969), sterically hindered phenols or combinations thereof with other compounds (Japanese Patent Publications Nows. 43473/1971, 42029/1971, 42030/ 1971, 42031/1971, 42032/1971, and 42033/1971), sterically hindered phenols having one amide linkage in the molecule (Japanese Patent Publication No. 24782/1971), sterically hindered phenols having one ester linkage in the molecule (Japanese Patent Publication No. 38623/1973), highmolecular-weight phosphites (Japanese Laid-Open Patent Publications Nos. 23846/1974, 31755/1974 and 40476/1975), and combinations of phosphorous acid amides and boron compounds (Japanese Laid-Open Patent Publication No. 129750/1974). None of these numerous stabilizers previously proposed have been conducive to the provision of polyphenylene ether resin compositions having fully satisfactory heat stability, particularly at high temperatures, in practical applications0 It is an object of this invention therefore to improve the heat stability of a polyphenylene ether resin composition. Another object of this invention is to provide a polyphenylene ether resin composition having excellent heat stability at high temperatures. Still another object of this invention is to provide a polyphenylene ether resin composition showing inhibited degradation against a long heat history at high temperatures, which can withstand high temperatures during kneading, extrusion and molding and give molded articles having excellent heat stability in long-term use at high temperatures. Other objects and advantages of this invention will become apparent from the following description. In accordance with this invention, the objects and advantages of this invention are achieved by a poly-. phenylene ether resin composition having improved heat stability, said composition comprising a polyphenylene ether resin matrix and dispersed therein, a phosphonous acid or its ester represented by the following formula (I) EMI3.1 wherein h represents an alkyl group, an aryl group which may be substituted by an alkyl group, an aralkyl group which may be substituted by an alkyl group, or a group of the following formula (a) EMI3.2 in which R4 groups are identical or different alkyl groups, and R2 and 23 are identical or different and each represents a hydrogen atom, an alkyl group, an aryl group which may be substituted by an alkyl group, Or an aralkyl group which may be substituted by an alkyl group, provided that when E represents the group of formula (a), R2 and R3 represent identical or different 2,4-dialkylphenyl groups. according to this invention, there is preferably provided a polyphenylene ether resin composition having improved heat stability, comprising a polyphenylene ether resin matrix and dispersed therein, both the aforesaid phosphonous acid or its ester and a sterically hindered phenol. According to an especially preferred aspect of this invention, there is provided a polyphenylene ether resin composition having improved heat stability, comprising a polyphenylene ether resin matrix and dispersed therein, an organic monophosphite or an organic polyphosphite as well as the aforesaid phosphonous acid or its ester and the aforesaid sterically hindered phenol. The polyphenylene ether resin forming the resin matrix in the composition of this invention can be a polyphenylene ether homopolymer or copolymer obtained by polycondensing at least one mononuclear phenol of the formula EMI4.1 wherein R5, R6 and R7, independently from each other, represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, provided that at least one of R5 and R7 is an alkyl group having 1 to 3 carbon atoms, or a grafted polyphenylene ether obtained by graftpolymerizing such a polyphenylene ether with a vinyl aromatic compound. Methods for producing these polyphenylene ethers are well known ner se. Examples of the mononuclear phenols of general formula (II) include 2,6-dimethylphenol, 2,6-diethyiphenol, 2,6-dipropylphenol, 2-methyl-6-ethylphenol, 2-methyl-6 propylphenol, 2-ethyl-6-propylphenol, m-cresol, 2,3dimethylphenol, 2,3-diethylphenol, 2,3-dipropylphenol, 2-methyl-3-ethylphenol, 2-methyl-3-propylphenol, 2-ethyl3-methylphenol, 2-ethyl -3-propylphenol, 2-propyl-3 metbylphenol, 2-propyl-3-ethylphenol, 2, 3, 6-trimethylpbenol, 2,3,6-triethylphenol, 2, 3,6-tripropylphenol, 2,6-dimethyl3-ethylphenol, and 2, 6-dimethyl-3-propylphenol. Polyphenylene ethers derived from these mononuclear phenols, therefore, include homopolymers such as poly(2,6-dimethyl-1,4-phenylene)ether, poly(2,6-diethyl- 1 ,4-phenylene) ether, poly(2,6-dipropyl-l ,4phenyl ene)ether, poly(2-methyl-6-ethyl-1,4-phenylene)ether, poly(2-methyl 6-propyl-1,4-phenylene)ether, and poly(2-ethyl-6-propyl l,4-phenylene)ether; ; and copolymers such as a 2,6-dimethyl phenol/2, 3,6-trimethylphenol copolymer (which denotes a polyphenylene ether copolymer derived from 2,6-dimethyl phenol and 2,3,6-trimethylphenol, and inihe following description, polyphenylene ether copolymers are represented in the same manner), a 2,6-dimethylphenol/2,3,6-triethyl- phenol copolymer, a 2,6-diethylphenol/2, 3,6-trimethyiphenol copolymer and a 2,6-dipropylphenol/2, 3,6-trimethylphenol copolymer. The grafted polyphenylene ethers used equally to these homopolymers and copolymers in this invention are obtained by grafting vinyl aromatic compounds such as styrene, alpha-methylstErene, vinyltoluene and vinylxylene to these homopolymers or copolymers, and include, for example, styrene-grafted poly(2,6-dimethyl-1,4-phenylene)- ether, and a styrene-grafted 2,6-dimethylphenol/2, 3,6- trimethylphenol copolymer. Preferably, such grafted polymers have a grafting ratio of about 10 to about 50d/o, especially about 20b/o to about 40%. Among these polyphenylene ethers, poly(2,6 dimethyl-1,4-phenYlene)ether, a 2,6-dimethylphenol/2,3,6- trimethylphenol copolymer, and grafted polyphenylene ethers obtained by grafting styrene to such polymers are especially preferred for use in this invention. The resin matrix in the composition of this invention may be composed of such a polyphenylene ether alone, ora mixture of it with another polymer. The other polymer may be a thermoplastic resin or an elastomer. The thermoplastic resin as referred to herein is a resin containing at least 2Xfo by weight of a recurring structural unit of the following general formula (III) EMI6.1 wherein R8 represents a hydrogen atom or a lower alkyl group, Z represents a halogen atom or a lower alkyl group, and p is O or a positive integer of 1 to 3, in the polymer chain. The lower alkyl group for R8 and Z is, for example, methyl or ethyl, and examples of the halogen atom for Z are chlorine and bromine. Examples of such a thermoplastic resin are polystyrene, a rubber-modified polystyrene (a high-impact polystyrene), a styrene/butadiene copolymer, a styrene/ butadiene/acrylonitrile copolymer, a styrene/acrylic rubber/acryl onitril e copolymer, a styrene/alpha-metbyl - styrene copolymer, and a styrene/butadiene block copolymer. At least one such thermoplastic resin can be used in combination with the polyphenylene ether. The thermoplastic resin may be included in the resin matrix in an amount of preferably not more than 9S/0, especially preferably not more than 80%. The elastomer which may be used in this invention is an elastomer in the ordinary sense. Accordingly, the elastomer in this invention, for example, includes polymers having a Young's modulus at ordinary temperature of 105 to 9 dynes/cm2 (0.1 to 1020 kg/cm2), the Young's modulus being defined at pages 71 to 78 of A. V. Tobolsky, "Properties and Structures of Polymers" (John Wiley & Sons, Inc., 1960). Examples of such an elastomer include polybutadiene, polyisoprene, a nitrile rubber, an ethylene/ propylene copolymer, an ethylene/propylene/diene copolymer (EPDM), polypentenamer, Thiokol rubbers, polysulfide rubbers, acrylic rubber, a polyurethane rubber, a grafted product formed between a butyl rubber and polyethylene, polyester elastomers, and block copolymers, such as A-B-A' type block copolymers and A-B'-A' type block copolymers of diene compounds and vinyl aromatic compounds. In the above A-B-A' type block copolymers and A-B'-A' type block copolymers, the terminal blocks A and A' are polymer chain blocks of the vinyl aromatic compounds. The central block B in the A-B-A' type block copolymers is a polymer chain block of a conjugated diene, and the central block B' in the A-B'-A' type block copolymers is a block resulting from the hydrogenation of a polymer chain block of a conjugated diene. In the above description, the diene, diene compound and conjugated diene are used inthe same sense, and may, for example, specifically represent 1,3-butadiene, 2,3-dimethylbutadiene, isoprene, 1,3-pentadiene or a mixture of these The vinyl aromatic compound may, for example, denote styrene, alpha-methylstyrene, vinyltoluene, vinyl xylene, ethylvinylxylene, vinylnaphthal ene, or mixtures thereof. Preferably, the aforesaid A-B-A' type block copolymers or A-B'-A' type block copolymers are used as the elastomer in this invention The terminal blocks A and A' of these block copolymers preferably have a number average molecular eight of about 2,000 to about 100,000, and the central blocks B and B' preferably have a number average molecular weight of about 25,000 to about 1,000,000. The elastomer may be included in the resin composition of this invention in an amount of preferably not more than 20% by weight, especially preferably not more than 10% by weight, based on the resin matrix. In the polyphenylene ether resin composition of this invention, the polyphenylene ether may be included in an amount of at least % by weight, preferably at least 15% by weight, based on the resin matrix. In the polyphenylene ether resin composition of this invention, the polyphenylene ether resin matrix composed of the polyphenylene ether alone or a mixture of it with tie other polymer contains, dispersed therein, a phosphonous acid or its ester represented by the follow -ing formula (I) EMI8.1 wherein R1 represents an alkyl group, an aryl group which may be substituted by an alkyl group, an aralkyl group which may be substituted by an alkyl group, or a group of the following formula (a) EMI8.2 in which R4 groups are identical or different alkyl groups, and R2 and R3 are identical or different and each represents a hydrogen atom, an alkyl group, an aryl group which may be substituted by an alkyl group, or an aralkyl group which may be substituted by an alkyl group, provided that when E represents the group of formula (a), R2 and R3 represent identical or different 2,4-dialkylphenyl groups, which serves to improve the heat stability of the polyphenylene ether. In the definitions of formula (I), the alkyl group is preferably an alkyl group having 1 to 10 carbon atoms such as methyl, ethyl, propyl, butyl, pentyl, hexyl, amyl, octyl, and decyl. Examples of the aryl or aralkyl group which may be substituted by an alkyl group are phenyl, naphthyl, diphenyl, benzylphenyl, benzyl, triphenylmethyl, methylphenyl, dimethylphenyl, trimethylphenyl and ethylphenyl. The phosphonous acids (monophosphonous acids) corresponding to general formula (I) in which R2 and are hydrogen atoms include, for example, the compounds described at page 5 of Gennady M Kosolapoff, "Organophosphorus Compounds" (John Wiley & Sons, Inc., 1950). Specific examples of the phosphonous acids are ethylphosphonous acid, propylphosphonous acid, isopropylphosphonous acid, isobutylphosphonous acid, isoamylphosphonous acid, n-octylphosphonous acid, benzylphospho nous acid, triphenylmethylphosphonous acid, phenylphosphonous acid, 3-methylphenylphosphonous acid, 2-methylphenylphosphonous acid, 4methylphenylphosphonous acid, 4ethylphenylphosphonous acid, 2, Ldimethylphenylphosphonous acid, 2,5-dimethylphenylphosphonous acid, 2,4,5-trimethyl- phenylphosphonous acid, 2,4, 6-trimethylphenylphosphonous acid, l-naphthylphosphonous acid, 2-naphthylphosphonous acid, 4-diphenylphosphonous acid, and 4-benzylphenylphos- phonous acid. Monophosphonous acid esters corresponding to general formula (I) in which R2 and/or R3 are other than 3 hydrogen in the above definition can be produced by reacting the aforesaid phosphonous acids with corresponding alcohols or aromatic hydroxy compounds. Examples of these esters include methyl triphenylmethylphosphonite; dimethyl, methyl, diisopropyl, dipropyl and diisobutyl phenyl phosphonites; diethyl 4-methylphenylphosphonite; and diethyl and diphenyl 2,4, 5-trimethylphenylphosphonites. The diphosphonites corresponding to general formula (I) in which RI represents the group of formula (a) used in this invention fall into the same category as organic phosphites previously used in that both contain a trivalent phosphorus atom. But the diphosphonites of formula (I) in which RI represents the group of formula (a), are characterized by the fact that because they have much higher hydrolysis resistance than the organic phosphites and possess high heat stability, they do not decompose at high temperatures and they scarcely diissipate by volatilization during molding. Examples of compounds (diphosphonites) corresponding to general formula (I) in which RI represents the group of formula (a) include tetrakis(2,4-di-tertO-butylphenyl)- 4,4' -biphenylene diphosphonite, tetrakis(2, 4-dimethyl phenyl)-4,4 ' -biphenylene diphosphonite, tetrakis(2, 4- diethylphenyl)-4, 41 -biphenylene diphosphonite, tetrakis (2,4-di-n-propylphenyl)-4,4'-biphenylene diphosphonite and tetrakis(2,4-di-iso-propylphenyl)-4,4'-biphenylene di phosphonite. These diphosphonites can be prepared, for example, by reacting 4,4'-biphenylenediphosphonous acid with the corresponding aromatic hydroxy compounds. The phosphonous acid or its ester represented by general formula (I.) may be included in an amount of about 0.01 to about 10 parts by weight, preferably about 0005 to about 5 parts by weight, especially preferably about 0.1 to about 3 parts by weight, per 100parts by weight of the resin matrix. The upper limit of this amount for the diphosphonites, however, may be about one-seomd of the above-specified value in order to obtain the same effect as the phosphonous acids and their monoesters. Accordingly, the diphosphonites may be added in an amount of about 0.01 to about 5 parts by Meight, preferab about 0.05 to about 3 parts by weight, especially preferably about 0.1 to about 1 part by weight, per 100 parts by weight of the resin matri in the resin composition of this invention. Even when these compounds are used in amounts exceeding the above upper limits, the heat stability of the resulting resin composition is not correspondingly improved. Rather, it is frequently deleterious on the properties of the resin composition, resulting in lowered heat distortion temperatures, for example. If the amount of the stabilizer compound is below the specified limit, the heat stability of the resin composition is not improved to the expected extent. The resin composition of this invention shows better heat stability by dispersing both the above phosphonous acid or its ester and at least one sterically hindered phenol in the matrix resin. It is believed that the better heat stability is due to the synergistic action of the two kinds of stabilizer compounds. Examples of sterically hindered phenols which can be effectively used in this invention include monohydric phenols such as 2,6-di-tert.-butyl-p-cresol, 2-tert.-butyl-4methoxyphenol, 2,4-dinonylphenol, octadecyl 3-(3,5-di-tert.-butyl-4-hydroxyphenyl)propionate, diethyl 3,5-di-tert.-butyl-4hydroxybenzylphosphonate, and 2-(3',5' di-tert.-butyl-4'-hydroxyanilino)-4,6-dioctylthio-1,3,5- triazine; dihydric phenols such as 2,2'-methylenebis(4- methyl-6-tert.-butylphenol), 2,2 '-methylenebis(4ethyl-6 tert.-butylphenol), butylidenebis(methyl-butylphenol), 4,4' thiobis(6-tert,-butyl-5methylphenol), 1, l-bis(4hydroxy- phenyl)cyclohexane, 1, hexanediol-bis-3-(3, 5-di-tert.-butyl- 4-hydroxyphenyl)propionate, 2,2'-thiodiethyl-bis(3,5-ditert.-butyl-4-hydroxyphenyl)propionate) and N,N'-hexa methylenebis(3, 5-di-tert.-butyl-4-hydroxyhydrocinnamide); ; trihydric phenols such as lk3,5-tris(4-tert.-butyl-3- hydroxy-2,6-dimethylbenzyl)isocyanuric acid, 2,4,6-tris- (3',5'-di-tert.-butyl-4'-hydroxybenzyl)-1,3,5-triazine, a trieste of 3, 5-di-tert. butyl-4hydroxyhydrocinnamic acid with 1,3,5-tris(2-hydroxyethyl-S¯triazine-2,4,6-(lH, 3H, SH)trione) and 1,1,3-tris(2'-methyl-4'-hydroxy-5'- tert.-butylphenyl)butane; and tetrahydric phenols such as pentaerythri tyltetraki sC 3- (3, 5-di-t ert . butyl-4-hydroxy- phenyl )propionate). The sterically hindered phenol may be included in the resin composition of this invention in an amount of about 0.05 to about 10 parts by weight, preferably about 0.1 to about 5 parts by weight, especially preferably about 0.5 to about 3 parts by weight, per 100 parts by weight of the matrix resin. The resin composition of this invention shows much better heat stability by dispersing an organic monophosphite or organic polyphosphite as well as the phosphonous acid or its ester and the sterically hindered phenol in the resin matrix. Examples of effective organic phosphites for use in this invention include organic monophosphites such as triphenyl phosphite, tricresyl phosphite, triisooctyl phosphite, tridecyl phosphite, tri-2-ethylhexyl phosphite, trioctadecyl phosphite, tri(octylphenyl)phosphite, tri (nonylphenyl)phosphite, tridodecylthio phosphite, phenyldiethyl phosphine, phenyl-di(2-ethylhexyl)phosphite, isooctyldiphenyl phosphite, diisooctylmonophenyl phosphite and di (2-ethylhexyl)mono(isooctylphenyl)phosphite; and organic polyphosphites such as a phosphite resin of hydrogenated bisphenol A. Among these organic phosphites, the organic polyphosphites are preferred. An organic monophosphite may be used in combination with an organic polypho sphite. The organic phosphite may be included into the resin composition of this invention in an amount of about 0.05 to about 10 parts.by weight, preferably about 0.1 to about 5 parts by weight, especially preferably about 0.5 to about 3 parts by weight, per 100 parts by weight of the resin forming the matrix The resin composition of this invention may further contain various additives depending upon the intended uses. Examples of the additives include lubricants, such as olefin waxes typified by polyethylene wax and polypropylene wax; phosphate-type fire retardants typified by triphenyl phosphate or tricresyl phosphate; bromine-type fire retardants typified by decabromobiphenyl pentabromotoluene or decabromobiphenyl ether; pigments typified by titanium dioxide or zinc oxide; inorganic fillers typified by glass fibers, asbestos, wollastonite, mica or talc; and organic fillers typified by carbon fibers. The amounts of these additives vary depending upon their types, but should be within the ranges which do not degrade the heat stability .of the resin composition of this invention. The resin composition of this invention can be easily produced by melt-mixing methods known with regard to thermoplastic resins. For example, it can be prepared conveniently by a method which comprises mixing the polyphenylene ether or a mixture of it with another polymer such as a thermoplastic resin or elastomer, with predetermined amounts of the phosphonous acid or its ester, and optionally the sterically hindered phenol and optionally the organic phosphite in a mixer, then kneading the mixture fully in a melt-extruder, and pelletizing the resulting homogeneous molten mixture. The following Examples and Comparative Examples illustrate the resin composition of this invention more specifically. Unless otherwise specified, all parts and percentages in these examples are by weight. Example 1 and Comparative Example 1 Sixty (60) parts of a 2,6-dimethylphenol/2,3,6 trimethylphenol copolymer (2,3,6-trimethylphenol 5 mole%) having an intrinsic viscosity, measured at 250C using chloroform as a solvent, of 0.52 dl/g, 37 parts of highimpact polystyrene (the polystyrene matrix having an intrinsic viscosity, measured at 25 C using chloroform as a solvent, of 0.89 d1/g, gel content analyzed by using a mixture of methyl ethylketone and acetone as a solvent of 12.9% by weight), 2 parts of a polystyrene/polybutadiene/ polystyrene block copolymer (the weight ratio of the polystyrene blocks to the polybutadiene block 30:70; the viscosity of a 20% toluene solution of the copolymer measured at 25 C using a Brookfield Model RVT viscometer, 1500 cps), 1 part of an ethylene/propylene copolymer (having a reduced specific viscosity, measured at 135qC in a concentration of 0.1 g/100 ml using.decalin as a solvent, of 2.0 and a glass transition point of -49 C), 5.8 parts of triphenyl phosphate, 7 parts of titanium dioxide, 0.4 part of phenylphosphonous acid (C6H5P(OH)2) and 0.6 part of 2,2'-methylenebis(4-methyl-6-tert.-butyl- phenol) were fully mixed in a Henschel mixer. The resulting mixture was pelletized by a twin-screw extruder WS-30, a product of Nakatani Kikai Seisakusho) in which the maximum temperature of the cylinder was set at 29000. A test specimen, 1/8 inch thick, for measurement of Izod impact strength was molded from the resulting pellets under an injection pressure of 1050 kg/cmê using an injection molding macnine (SJ-3B, a product of Meiki Seisakusho). The test specimen was aged in hot air at 115 C for 10 days. Its Izod impact strength was measured before and after the aging. The results are tabulated below. For comparison, the above procedure was repeated except that the phenylphosphonous acid was not used. The Izod impact strength of tie test specimen not containing the phosphonous acid was measured and the results are also tabulated below (Comparative Example 1). Izod impact strength (notched, kg-cmXcm) Before aging After aging Example 1 24.0 17.9 (75%) Comparative 18.0 11.3 (63 /ó) Example 1 In the above and subsequent tables, the parenthesized figures show the percent retention calculated as follows: Izod impact strength Retention ) aging aging x 100 Izod = Izod impact strength before aging The above table clearly shows that the use of phenylphosphonous acid improved the Izod impact strength of the molded product after the aging. Example 2 and Comparative Example 2 The pellets produced in Example 1 and Comparative Example 1 were left to stand for 60 minutes in the molten state in the cylinder of an injection molding machine in which the maximum temperature of the cylinder was set at 280 C, and thereafter injection-molded to prepare test specimens for measurement of Izod impact strength. The results are tabulated below together with the data obtained in Example 1. Izod impact strength (notched, kg-cm/cm) Method of After 60 minute Example 1 standing Example 2 24.0 14.2 (59P/o) Comparative 18.0 6.1 (3) Example 2 It is seen from the above table that the resin composition of this invention shows a high retention of Izod impact strength even after it has been subjected to a heat history at high temperature. Example 3 and Comparative Example 2 The procedure of Example 2 was repeated except that 1 part of phenylphosphonous acid was used instead of 0.4 part of phenylphosphonous acid and 0.6 part of 2,2' methylenebis-(4-methyl-6-terte-butylphenol). The test specimen was examined for Izod impact strength in the same way as in Example 2. For comparison, the results of Comparative Example 2 wherein the phenylphosphonous acid was not used are tabulated below together with the results of Example 3. Izod impact strength (notched; kg-cmScm) Method of After 60 minute Example 1 standing Example 3 21.8 10.5 (48%) Comparative 18.0 6.1 (34%) Example 2 It is seen from the above table that even when phenylphosphonous acid alone is used as a stabilizer, the resin composition of this invention shows a high retention of Izod impact strength after it has been subjected to a heat history. Example 4 and Comparative Example 3 39 Parts of poly(2,6-dimethyl-1,4phenylene) ether having an intrinsic viscosity, measured at 250C in chloroform, of 0054 d1/g, 59 parts of the same high-impact polystyrene as used in Example 1, 2 parts of the same polystyrene/polybutadiene/polystyrene block copolymer as used in Example 1, 10.5 parts of triphenyl phosphate, 7 parts of titanium dioxide, 0.4 part of dimethyl phenylphosphonite and 0.6 part of 2,6-di-tert. -butyl-pcresol were fully mixed in a Henschel mixer. The mixture was pelletized by a twin-screw extruder (AS-30, used in Example 1) in which the maximum temperature of the cylinders was set at 290 0C. The pellets were injection-molded under an injection pressure of 1050 kg/cmê using an injection molding machine (SJ-35B, used in Example 1) to prepare a test specimen, 1/8 inch thick, for measurement of Izod impact strength. The resulting test specimen was aged in hot air at 85 C for 20 hours, and its Izod impact strength was measured before and after the aging. The results are tabulated below. For comparison, the above procedure was repeated except that the diethyl phenylphosphononite and 2,6-di tert.-butyl-pcresol were not used. The results are also tabulated below (Comparative Example 3). Izod impact strength (notched: kg-cm/cm) Before aging After aging Example 4 12.1 10.5 (87%) Comparative 10.2 7.6 (75%) Example 3 Example 5 and Comparative Example' 4 85 Parts of the same 2,6-dimethylphenol/2,3,6trimethylphenol copolymer as used in Example 1, 15 parts of the same high-impact polystyrene as used in Example 1, 5 parts of titanium dioxide, 0.4 part of phenylphosphonous acid and 1.6 parts of pentaerythrityl-tetrakis(3-(3,5-di tert.-butyl-4-hydroxyphenyl)propionate) were fully mixed in a Henschel mixer. The resulting mixture was pelletized by a twin-screw extruder (AS-30, used in Example 1) in which the maximum temperature of the cylinders was set at 3000C. The pellets were injection-molded under an injection pressure of 1320 kg/cm2 by an injection molding machine (SJ-35B, used in Example 1) in which the maximum temperature of the cylinder was set at 320 C. to prepare a test specimen, 1/8 inch thick, for measurement of Izod impact strength. The test specimen was aged in hot air at 120 0C for 100 hours. The Izod impact strengths of the specimen was measured before and after the aging, and the results are tabulated below. For comparison, the above procedure was repeated except that the stabilizer compounds were not added. The results are also shown in the following table (Comparative Example 4). Izod impact strength (notched, kg-cm/cm) Before aging After aging Example 5 9.0 7.5 (83%) Comparative 8.8 5.3 (60) Example 4 Examples 6 to 9 and Comparative Example 5 (1) Sixty (60) parts of a 2,6-dimethylphenol/2,3,6- trimethylphenol copolymer (the 2,3,6-trimethylphenol content 5 mole%) having an intrinsic viscosity, measured at 250C in chloroform, of 0.52 dl/g) and 40 parts of a high-impact polystyrene (the polystyrene matrix having an intrinsic viscosity, measured at 25 C in chloroform, of 0.80 d1/g; ; the gel content determined by using benzene as a solvent of 22.4%) were dissolved in 1000 parts of benzene while stirring them with an agitator. After the dissolving of the resin, about 2500 parts of methanol were added with stirring to precipitate the resin which was recovered. The recovered resin was separated by filtration, and washed with methanol. The resin was dried in the air at room temperature for 2 days, and further dried overnight at 60 C under reduced pressure. (2) Ten parts of the resulting mixture of the 2,6 dimethylphenol/2, 3, 6-trimethylphenol copolymer and the high-impact polystyrene was added to a solution of 0.1 part of tetrakis(2,4-di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite in a suitable amount of ethanol. The mixture was slurried by agitation. It was dried in the air over-night and then further dried at 50 C under reduced pressure for 8 hours (Example 6). The above procedure was repeated except that the amount of the diphosphonite was changed to 0.3 part (Example 7), 0.5 part (Example 8) and 0.7 part (Example 9). (3) 1.5 Parts of each of the powdery mixtures was molded into cylindrical specimens under pressure. The test specimens-were set in a heater of a Eoka-type flow tester (a product of Shimadzu Seisakusho)- maintained at 280 C, and allowed to stand for 6 minutes under a pressure of 30 kg/cm2. Six minutes later, the heater was fully cooled, and the Runter's whitenesses of the cylindrical specimens were measured by a color difference meter (Color Studio CSK5F, a product of Nippon Denshoku Kogyo K.K.). The Hunter's whitenesses of the specimens which - were left to stand for 30 minutes and 60 minutes respectively under heat were also measured. The results are tabulated below. For comparison, test specimens were prepared in accordance with the procedures (1) to (3) under the same conditions as above except that tetrakis(2,4di-tert.- butylphenyl)-4,4'-biphenylene diphosphonite was not added. The results are shown in the following table (Comparative Example 5). EMI19.1 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 0 <SEP> 6 <SEP> 30 <SEP> 60 <SEP> <tb> <SEP> Example <SEP> 6 <SEP> 24. <SEP> 6 <SEP> 19. <SEP> 6 <SEP> 20.2 <tb> <SEP> Example <SEP> 7 <SEP> 25.4 <SEP> 21.1 <SEP> 18.7 <tb> <SEP> Example <SEP> 8 <SEP> 26. <SEP> 3 <SEP> 22.4 <SEP> it. <SEP> 3 <SEP> <tb> <SEP> Example <SEP> 9 <SEP> 26.8 <SEP> 23.3 <SEP> 19.6 <tb> <SEP> Comparative <SEP> 21.6 <SEP> 18.9 <SEP> 14.9 <tb> <SEP> Exampl <SEP> e <SEP> 5 <tb> The results in the above table show that fire diphosphonite is effective for inhibiting coloration of the polyphenylene ether resin under heat. Example 10 and Comparative Example 6 Ten parts of the same 2,6-dimethylphenol/2,3,6trimethylphenol copolymer as used in Example 6 and 0.1 part of the same diphosphonite as used in Example 6 were mixed in the same way as in Example 6. Subsequently, the mixture was subjected to the same-operation as in Example 6, and the whitenesses of the specimens obtained were measured. The results are tabulated below. For comparison, the above procedure was repeated except that the diphosphonite was not added. The results are also shown in the following table (Comparative Example 6). EMI19.2 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 6 <SEP> 30 <SEP> 60 <SEP> <tb> <SEP> Example <SEP> 10 <SEP> 2 <SEP> 17.9 <SEP> 14.4 <SEP> 15.1 <SEP> <tb> <SEP> Comparative <SEP> 12.4 <SEP> 11.8 <SEP> 12.4 <tb> <SEP> Example <SEP> 6 <tb> The results show that the -diphosphonite inhibits coloration of polyphenylene ether under heat. Example 11 and Comparative Example 7 (1) A solution of 60 parts of the same 2,6-dimethyl phenol/2,3,6-trimethylphenol copolymer as used in Example 6 in 600 parts of benzene was fully mixed with a solution of 40 parts of a polystyrene/polybutadiene/polystyrene block copolymer (the weight ratio of the polystyrene block to the polybutadiene block 30:70; a 20% toluene solution of the copolymer had a viscosity, measured at 250C using a Brookfield Model RVT viscometer, of 1500 cps) in 400 parts of chloroform. About 2500 parts of methanol was added to the mixed solution to precipitate the resin, which was recovered. The recovered resin was filtered, washed, air-dried, and dried under reduced pressure under the same conditions as in Example 6, (1) and (2) to form a resin mixture. The resulting mixture was subjected to the same operation as in Example 6, (3), and the whiteness of the molded product was measured. The results are tabulated below. For comparison, the above procedure was repeated except that the diphosphonite was not added. The results are also shown in the following table (Comparative Example 7). EMI20.1 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 6 <SEP> 30 <SEP> 60 <tb> <SEP> Example <SEP> 11 <SEP> 20.0 <SEP> 19.6 <SEP> 17. <SEP> 5 <SEP> <tb> <SEP> Comparative <SEP> 18.6 <SEP> 18.1 <SEP> 17.4 <tb> <SEP> Example <SEP> 7 <tb> Example 12 and Comparative Example 8 A powdery resin mixture was prepared in the same way as in Example 6 except that a solution of 40 parts of the same 2,6-dimethylphenol/2,3,6-trimethylphenol copolymer as used in Example 6 and 40 parts of the same high-impact polystyrene as used in Example 6 in 800 parts of benzene and a solution of 20 parts of the same polystyrene/polybutadiene/polystyrene block copolymer as used in Example 11 in 200 parts of chloroform were used. The resulting resin mixture was subjected to the same operation as in Example 6, and the resulting product was examiped for whiteness. The results are tabulated below. For comparison, the above procedure was repeated except that the diphosphonite was not added. The results are also shown in the following table (Comparative Example B). EMI21.1 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 6 <SEP> 30 <SEP> 60 <tb> <SEP> Example <SEP> 12 <SEP> 42.6 <SEP> 36.7 <SEP> 31.3 <tb> <SEP> Comparative <SEP> 38.7 <SEP> 31.1 <SEP> 27.0 <SEP> <tb> <SEP> Example <SEP> 8 <tb> Example 15 and Comparative Example 9 Example 10 and Comparative Example 6 were each repeated except that poly(2,6-dimethyl-1,4-phenylene)ether having an intrinsic viscosity, measured at 25 C in chloroform, of 0.56 dl/g was used as the polyphenylene ether resin. The results are tabulated belowl It is seen that the diphosphonite is effective for inhibiting coloration of polyphenylene ether under heat. EMI21.2 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 6 <SEP> 30 <SEP> 60 <tb> <SEP> Example <SEP> 13 <SEP> 16.4 <SEP> 15.3 <SEP> 14. <SEP> 9 <tb> <SEP> Comparative <SEP> 11.6 <SEP> 11.1 <SEP> 10.5 <tb> <SEP> Exampl <SEP> e <SEP> 9 <tb> Example 14 and Comparative Example 10 (1) An autoclave was charged with 100 parts of ethylbenzene and 165 parts of poly(2,6-dimethyl-l,4 phenylene)ether having an intrinsic viscosity, measured at 250C in chloroform, of 0055 dl/g, and they were heated to 1250C with stirring. Then, 7 parts of di-tert.-butyl peroxide and 65 parts of styrene were added to the solution and reacted at 1650C for 2 hours. The reaction mixture was withdrawn, and dried at 2150 C under reduced pressure for 2 hours to remove ethylbenzene and the unreacted styrene to afford styrene-grafted poly(2,6-dimethyl-1,4- phenylene)ether. The grafted copolymer had a polystyrene content of about 2%. (2) The grafted copolymer was used as the polyphenylene ether resin, and otherwise the same operation as in Example 6 was repeated. The resulting cylindrical specimens were examined for Hunter's whiteness. The results are tabulated below. EMI22.1 <tb> Heating <SEP> time <SEP> (minutes) <SEP> 6 <SEP> 30 <SEP> 60 <tb> <SEP> Example <SEP> 14 <SEP> 21. <SEP> 2 <SEP> 17.3 <SEP> 16.5 <tb> <SEP> Comparative <SEP> 18.4 <SEP> 15.1 <SEP> 13.8 <tb> <SEP> Example <SEP> 10 <tb> Example 15 and Comparative Example 11 Sixty parts of the same 2,6-dimetbylphenol/2, 3,6trimethylphenol copolymer as used in Example 6, 37 parts of the same high-impact polystyrene as used in Example 6, 2 parts of the same polystyrene/polybutadiene/polystyrene block copolymer as used in Example 11, 1 part of the same ethylene/propylene copolymer as used in Example 1, 5.8 parts of triphenyl phosphate, 7 parts of titanium dioxide and 1 part of tetrakis(2,4-di-tert.-butylphenyl)-4,4'- biphenylene diphosphonite were fully mixed in a Henschel mixer. The mixture was pelletized by a twin-screw extruder (AS-30, a-product bf Nakatani Kikai Seisakusho) in which the maximum temperature of the cylinders was set at 2900 C, The resulting pellets were injection-molded under an injection pressure of 1050 kg/cm2 using an injection molding machine (SJ-35B, a product of Meiki Seisakusho) in which the maximum temperature of the cylinder was set at 280 0C to prepare a test specimen (specimen A), Separately, the - molten resin composition was left to stand for 60 minutes in the cylinder of the injection molding machine, and then injection-molded under the same condition as above to prepare a test specimen (specimen B). The Izod impact strengths of the two types of the specimens were measured, and the results are tabulated below. For comparison, the above procedure was repeated except that the diphosphonite was not used. The results are also shown in the following table (Comparative Example 11). Izod impact strength (kg-cm/cm, notched) Specimen A Specimen B Example 15 19.2 9.9 (520) Comparative Example 11 18.0 6.1 (34 /0) It is seen from the results shown in the above table that the heat stability of the resin composition containing the diphosphonite shows further improvement. Example 16 and Comparative Examples 12 and 13 The various ingredients shown in Example 15 were fully mixed in a Henschel mixer except that the amount of the tetrakis(2,4-di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite was changed to 0.4 part, and 0.36 part of 2-(3' ,5'-di-tert.-butyl-4'-hydroxyanilino)-4,6-dioctylthio- 1,3,5-triazine ("Irganox 565") and 0.24 part of N,N' hexamethylenebis(3,5-di-tert.-butyl-4-hydroxy-hydrocinamide) ("Irganox 1098") were further added. The resulting mixture was pelletized by a twin-screw extruder (As30, a product of Nakatani Kikai Seisakusho) in which the maximum temperature of the cylinders was set at 290 C. The pellets were then injection-molded under an injection pressure of 1050 (kg/cm2) by an injection molding machine (SJ-35B, a product of Meiki Seisakusho) in which the maximum temperature of the cylinder was set at 2800 C to prepare a test -specimen (1/8 inch thick). The resulting test specimen was aged in hot air at 115 0C for 20 days. The Izod impact strength of the specimen was measured before and after the aging, and the results are tabulated below. For comparison, the above procedure was repeated except that the Irganox 565 and Irganox 1098 were not used and the diphosphonite was used in an amount of 1 part. The results are also shown in the following table (Compara- tive Example 12). Furthermore, for comparison, the above procedure was repeated except that the diphosphonite was not used, and 0.6 part of the Irganox 565 and 0.4 part of the Irganox 1098 were used. The results-are also shown in the following table (Comparative Example 13). Izod impact strength (notched, kg-cm/cm) Before aging After awing Example 16 20.1 10.8 (54%) Comparative 19.2 6.2 (32%) Example 12 Comparative 18.5 8.2 (44%) Example 13 It is seen from the above table that-the joint use of the diphosphonite and the sterically hindered phenol synergistically improves the Izod impact strength of the molded product after aging in hot air, thus stabilizing the resin against high temperatures over a long period of time. Example 17 The procedure of Example 16 was repeated except that tetraki 5- (2, 4di-tert. -butylphenyl )4, 41 -biphenylene diphosphonite and Irganox 565 were used as the stabilizer compounds in the amounts shown in the following table. The resulting test specimens were aged in hot air at 1150C for 10 days. The Izod impact strengths of the test specimens were measured before and after the aging. The results are shown in the following table. EMI25.1 <tb> <SEP> Amount <SEP> of <SEP> the <SEP> Amount <SEP> of <SEP> the <SEP> Izod <SEP> impact <SEP> strength <tb> Run <SEP> No. <SEP> diphosphonite <SEP> steri <SEP> cally <SEP> (notched, <SEP> kg-cWcm) <SEP> <tb> <SEP> hindered <SEP> phenol <SEP> Before <SEP> After <tb> <SEP> (part) <SEP> (part) <SEP> aging <SEP> aging <tb> <SEP> 2 <SEP> 0.6 <SEP> 0.4 <SEP> 20.7 <SEP> 12.3 <SEP> (59%) <tb> <SEP> 3 <SEP> 0.4 <SEP> 0.6 <SEP> 20.9 <SEP> 12.9 <SEP> (62%) <SEP> <tb> <SEP> 4 <SEP> 0.2 <SEP> 0.8 <SEP> 20.7 <SEP> 12.2 <SEP> (59%) <SEP> <tb> Example 18 The procedure of Example 16 was repeated except that tetrakis(2,4-di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite and 2,2'-methylenebis(4-methyl-6-tert.- butylphenol) were used as the stabilizer compounds in the amounts shown in the following table. The resulting test specimens were aged in hot air at 115 C for 10 days. The Izod impact strengths of the specimens were measured before and after the aging, and the results are tabulated below. EMI25.2 <tb> <SEP> Izod <SEP> impact <SEP> strength <tb> <SEP> Amount <SEP> of <SEP> the <SEP> Amount <SEP> of <SEP> the <SEP> (notched, <SEP> kg-cm/cm) <SEP> <tb> Run <SEP> No. <SEP> diphosphonite <SEP> sterically <tb> <SEP> hindered <SEP> phenol <SEP> Before <SEP> After <tb> <SEP> 1 <SEP> (part) <SEP> (part <SEP> aging <SEP> 9;gi <SEP> ng <SEP> <tb> <SEP> 1 <SEP> 1.0 <SEP> 0 <SEP> 19.2 <SEP> 9.8 <SEP> (51%) <tb> <SEP> 2 <SEP> -0.6 <SEP> 9.4 <SEP> 20.7 <SEP> 11.6 <SEP> (56%) <tb> <SEP> 3 <SEP> 0.4 <SEP> 0.6 <SEP> 20.3 <SEP> 12.1 <SEP> (60%) <tb> <SEP> 4 <SEP> 0.2 <SEP> 0.8 <SEP> 19.6 <SEP> 1 <SEP> 10.8 <SEP> (55%) <tb> Example 19 Example 16 was repeated using 42 parts of poly (2,6-dimethyl-1,4-phenylene)ether having an intrinsic viscosity, measured at 250C in chloroform, of 0.56 dl/g, 53.5 parts of the same high-impact polystyrene as used in Example 6, 3.5 parts of the same polystyrene/polybutadiene/ polystyrene block copolymer as used in Example 11, 1 part of the same ethylene/propylene copolymer as used in Example 15, 7 parts of titanium dioxide, 0.4 part of tetrakis(2,4 di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite and 0.6 part of 2,6-di-tert.-butyl-p-cresol. The resulting test specimens were aged in hot air at 115 C for 10 days. The Izod impact strengths of the test specimens were measured before and after the aging. The results are tabulated below. EMI26.1 <tb> <SEP> Izod <SEP> impact <SEP> strength <tb> <SEP> Amount <SEP> of <SEP> the <SEP> Amount <SEP> of <SEP> the <SEP> Izod <SEP> impact <SEP> strength <tb> Run <SEP> No. <SEP> diphosphonite <SEP> sterically <tb> <SEP> hindered <SEP> phenol <SEP> Before <SEP> After <tb> <SEP> (part) <SEP> (part) <SEP> Before <SEP> After <tb> <SEP> aging <SEP> aging <tb> <SEP> 1 <SEP> 1.0 <SEP> 0 <SEP> 18.5 <SEP> 10.8 <SEP> (580/0) <SEP> <tb> <SEP> 2 <SEP> 0.4 <SEP> 0.6 <SEP> 18.1 <SEP> 13.7 <SEP> (7fRo <SEP> <tb> Example 20 and Comparative Example 14 Sixty parts of the same 2,6-dimethylphenol/2-,3,6trimethylphenol copolymer as used in Exanple 1, 37 parts of the same high-impact polystyrene as used in Example 1, 2 parts of the same polystyrene/polybutadiene/polystyrene block copolymer as used in Example 1, 1 part of the same ethylene/propylene copolymer as used in Example 1, 5.8 parts of triphenyl phosphate, 7 parts of titanium dioxide, 0.4 part of tetrakis(2,4-di-tert.-butylphenyl)-4,41- biphenylene diphosphonite, 0.4 part of hydrogenated bisphenol A. phosphite polymer and 0.6 part of 2,6-di-tert,- butyl-p-cresol were fully mixed in a Henschel mixer. The mixture was pelletized by a twin-screw extruder (AS-30, a product of Naketani-Eikai Seisakusho) in which the maximum temperature of the cylinders was set at 290 C. The resulting pellets were left to stand for'60-minutes in the molten state in the cylinder of an injection molding nachine (SJ-5B, a product of Meiki Seisakusho) in which the maximum temperature of the cylinder was set at 280 C, and then injection-molded under an injection pressure of 1050 kg/cm2 to prepare a test specimen (1/8 inch thick). For comparison, the above procedure was repeated except that 0.56 part of the hydrogenated bisphenoi A phosphite polymer and 0.84 part of 2, 6-di-tert.-butyl-p cresol were used instead of 0.4 part of tetrakis(2,4-ditert.-butylphenyl)-4,4'-biphenylene diphosphonite, 0.4 part of hydrogenated bisphenol A. phosphite polymer and 0.6 part of 2,6-di-tert.-butyl-pcresol. In each run, a test specimen was prepared as above except that the pellets were not allowed to stand in the cylinder before injection. The Izod impact strengths of the specimens were measured, and the results are tabulated below. Izod impact strength (notched kg-c/cm) Without After 60 staning minute standing Example 20 20.9 8.4 (4(P/O) Comparative 19.6 6.4 (33%) Example 14- Example 21 and Comparative Example 15 Example 20 was repeated except that the amount of the tetrakis-(2,4-di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite was changed to 1.2, the amount of the hydrogenated bisphenol A. phosphite polymer was changed to 0.32 part, and 0.48 part of 2,2'-methylenebis-(4-methy1-6- tert.-butylphenol) was used instead of the 2,6-di-tert.- butyl-pcresol. For comparison, the above procedure was repeated except that 0.8 part of hydrogenated bisphenol A. phosphite polymer and 1.2 parts of 2,2'-methylenebis-(4-methyl-6- tert.-butylphenol) were used instead of the aforesaid three stabilizdr compounds. The Izod impact strengths of the specimens obtained with or without standing during the injection molding were measured, and the results are tabulated below. Izod impact strength (notched; kg-cm/cm) Without After 60 standing minute r standing Example 21 19.8 10.9 (5S/o) Comparative 21.2 7.4 (3X/o) Example 15 Example 22 and Comparative Example 16 Thirty-nine parts of poly(2 , 6-dimethyl-1 '4- phenylene)ether having an intrinsic viscosity, measured at 25 C in chloroform, of 0.54 dl/g, 59 parts of the same high-impact polystyrene as used in Example 20, 2 parts of the same polystyrene/polybutadiene/polystyrene block copolymer as used in Example 20; ; 10.5 parts of triphenyl phosphate, 7 parts of titanium dioxide, 0.8 part of tetrakis(2,4-di-tert.-butylphenyl)-4,4'-biphenylene diphosphonite, 0.28 part of- hydrogenated bisphenol A. phos- phite polymer and 0.42 part of 2-(3',5'-di-tert.-butyl-4'- hydroxyanilino)-4,6-dioctylthio-1,3,5-triazine were fully mixed in a Henschel mixer. The mixture was pelletized by a twin-scree extruder (AS¯30, used in Example 20) in which the maximum temperature of the cylinders was set at 2800 C. The resulting pellets were left to stand in the molten state for 60 minutes in the cylinder of an injection molding machine (SJ-35B, used in Example 20) in which the maximum temperature of the cylinder was set at 240 C, and then injection-molded under an injection pressure of 1050 kg/cm2 to prepare a test specimen. For comparison, the above procedure was-repeated except that the diphosphonite was not used, and 0.6 part of hydrogenated bisphenol A. phosphite polymer and 0.9 part of 2-(3' , 5'-di-tert.-butyl-4'-hydroxyanilino)-4,6-dioctyl thio-1,3,5-triazine were used as the stabilizer compounds (Comparative Example 16). The Izod impact strengths of the test specimens obtained with or without standing during the injection molding were measured. The results are tabulated below. Izod impact strength (notched, k-cWcm) Without After 60 standing minute stranding Example 22 11.8 11.5 (9W/o) Comparative 10.5 8.9 (8X/0) Example 16 Example 23 and Comparative Example 17 Fifty-five parts of the same 2,6-dimethylphenol/ 2,3,6trimethylphenol copolymer as used in Example 20, 42 parts of the same high-impact polystyrene as used in Example 20, 2 parts of the same polystyrene/polybutadiene/ polystyrene block copolymer as used in Example 20, 1 part of the same ethylene/propylene copolymer as used in Example 20, 15 parts of triphenyl phosphate, 5 parts of titanium dioxide, 0.4 part of tetrakis(2,4-di-tert.- butylphenyl)-4,4 '-biphenylene diphosphonite, 0.4 part of tricresyl phosphite and 0.6 part of pentaerythrityl tetrakis(3-(3,5-di-tert.-butyl-4-hydroxyphenyl)propionate) were fully mixed in a Henschel mixer. The mixture was pelletized by a twin-screw extruder (AS¯30, used in Example 20) in which the maximum temperature of the cylinder was set at 2900C. The resulting pellets were left to stand in the molten state for 60 minutes in the cylinder of an injection molding machine .(SJ-35B, used in Example 20) in which the maximum temperature of the cylinder was set at 2400C, and then injection-molded under an injection pressure of 1050 kg/cm2 to prepare a test specimen for measurement of Izod impact strength. For comparison, the above procedure was repeated except that the diphosphonite was not used, and 0.56 part of tricresyl phosphite and 0.84 part of pentaerythrityl tetrakis(3-(3, 5-di-tert.-butyl-4hydroxyphenyl)propionate) were used as the stabilizer compounds (Comparative Example 17). The Izod impact strengths of the test specimen obtained with or without standing during the injection molding were measured, and the results are tabulated below. Izod impact strength (notched, k-cmZcm) Without After 60 standing minute stranding Example 23 23.2 21.8 (94%) Comparative 22.5 19.1 (85%) Example 17

Claims: CLAIMS 1. A polyphenylene ether resin composition comprising a matrix of a polyphenylene ether resin and dispersed therein, as heat stabilizer, a phosphorus oxyacid compound, characterised in that there is used as stabilizer a phosphonous acid or ether thereof of the formula EMI31.1 wherein R1 represents an alkyl group, an aryl group which may be substituted by an alkyl group, an aralkyl group which may be substituted by an alkyl group, or a group of the formula (a) EMI31.2 in which R4 groups are identical or different alkyl groups, and R2 and R3 are identical or different and each represents a hydrogen atom, an alkyl group, an aryl group which may be substituted by an alkyl group, or an aralkyl group which may be substituted by an alkyl group, provided that when R1 represents the group of formula (a), R2 and R3 represent identical or different 2,4-dialkylphenyl groups. 2. A composition according to claim 1, which further comprises at least one sterically hindered phenol dispersed in the polyphenylene ether resin matrix. 3. A composition according to claim 1 or 2 which further comprises at least one organic phosphite compound selected from organic monophosphites and organic polyphosphites dispersed in the matrix. 4. A composition according to claim 1, 2 or 3 wherein the polyphenylene ether resin of the polymer matrix is a poly- phenylene ether homopplymer or copolymer obtained by polycondensing at least one mononuclear phenol of the formula EMI32.1 wherein R5, R6 and R7 independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, provided that at least one of R5 and R7 is an alkyl group having 1 to 3 carbon atoms, or a grafted polyphenylene ether obtained by graftcopolymerizing said polyphenylene ether with a vinyl aromatic compound. 5. A composition according to claim 4 wherein the vinyl aromatic compound is selected from the group consisting-of styrene, alpha-methylstyrene, vinyltoluene and vinylxylene. A A composition according to claim 1,- 2 or 3 wherein the polyphenylene ether resin of the matrix is poly(2,6-dimethyl-l,4-phenylene)ether, a polyphenylene ether copolymer derived from 2,6-dimethylphenol and 2,3,6-trimethylphenyl, or a grafted polyphenylene ether obtained by grafting styrene to any of said polyphenylene ethers. 7. A composition according to any one of the preceding claims wherein the matrix is a mixture of a polyphenylene ether resin with another polymer. 8. A composition according to claim 7 Wherein the other polymer is a thermoplastic resin containing at least 25% by weight of a recurring structural unit of the formula EMI33.1 wherein R8 represents a hydrogen atom or a lower alkyl group, z represents a halogen atom or a lower alkyl group, and p is O or a positive integer of 1 to 3, in the polymer chain. 9. A composition according to claim 7 or 8 wherein the other polymer is an elastomer having a Young's modulus at ordinary temperature of 105 to 109 dynes/cmê. 10. A composition, according to claim 9 wherein the elastomer is an elastomeric block copolymer of the type'A-B-A' wherein A and A' represent a polymer chain block of a vinyl aromatic compound and B represents a polymer chain block of a conjugated diene, or the type A-B'-A wherein A and A' are as defined above, and Bt represents a hydrogenated polymer chain block of a conjugated diene. 11. A composition according to claim 10 wherein the vinyl aromatic compound is selected from styrene, alpha-methylstyrene, vinyltoluene, vinylxylene, ethylvinylxylene, vinylnaphthalene and mixtures of two or more of these. 12. A composition according to claim 10 or 11 wherein the conjugated diene is selected from 1,3-butadiene, 2,3-dimethylbutadiene, isoprene, 1,3-pentadiene and mixtures of two or more of these. 13. A composition according to any one of claims 7 to 12 wherein the amount of the polyphenylene ether is at least 5% by weight of the matrix. 14. A composition according to any one of the preceding claims whereinvthe alkyl groups for R1, R28 R3 and R4 in formula (I) contain 1 to 10 carbon atoms. 15. A composition according to any one of claims 1 to 13 wherein the aryl group for R1, R2 and R3 in formula (I) is a phenyl, diphenyl or naphthyl group. 16. A composition according to any one of claims 1 to 13 wherein the aralkyl group for R1, R2 and R3 in formula (I) is a benzyl or triphenylmethyl group. 17. A composition according to any one of the preceding claims wherein the amount of the phosphonous acid or its ester is 0.01 to 10 parts by weight per 100 parts by weight of the matrix. 18. A composition according to claim 2 wherein the amount of the sterically hindered phenol is 0.05 to 10 parts by weight per 100 parts by weight of the matrix. 19. A composition according to claim 3 wherein the amount of the organic monophosphite and/or organic polyphosphite is 0.05 to 10 parts by weight per 100 parts by weight of the matrix. 20. Shaped articles of a composition as claimed in any one of the preceding claims.

Inventors: ISHIYAMA, KOZO, MASU, MASANOBU, OKABE, MASAO, SASAKI, YUKIO, SUGIO, AKITOSHI
Applicants: MITSUBISHI GAS CHEMICAL COMPANY, INC.
Application year: 1981
Main classification: C08L71
IPC codes: C08K5, C08L53