PLASTICS CONTAINER, METHOD OF FORMING SAME, A PREFORM FOR USE IN FORMING THE CONTAINER AND A MOLD UNIT FOR FORMING THE PREFORM

Abstract: This disclosure relates to an improvement in the strength of a bottle bottom of the champagne type by the addition of ribs (75) internally of the preform (44) when the preform is axially stretched prior to the blowing thereof within the blow mold. Most particularly, by adding internal ribs (75) to the interior surface of the bottom defining portion (49) of the preform (44), the preform has the bottom forming portion unduly strengthened against shrinkage in wall thickness when the preform is axially lengthened through the use of a stretch rod. The net result is that the stretching of the preform (44) and the thinning of the wall is held to a minimum in the bottom forming portion (49) of the preform and is transferred primarily to the body forming (78) of the preform where lesser wall thickness does not unduly detract from the strength of the bottle.

Description: PLASTIC CONTAINER, METHOD OF FORMING SAME, A PREFORM FOR USE IN FORMING THE CONTAINER AND A MOLD UNIT FOR FORMING THE PREFORM This invention relates in general to new and useful improvements in plastic bottles, and more particularly to the reinforcement of the bottom of plastic bottles suitable for containing liquids under pressure such as carbonated beverages and having so-called champagne bottle bottom structures. In the construction of plastic bottles of the socalled champagne bottom type which incorporates an inverted dome connected at its base to the lower edges of the side wall of the bottom, the problem is that inevitably in the blow molding process the juncture area between the base of the inverted dome and the side wall stretches and becomes thinned out. Also, this juncture area is subjected not only to tensile stresses but to severe dome load since the ins verted dome tends to revert from generally hemispherical shape into what is commonly known as a bulged bottom and the bottom becomes a rocker in that it will not stand up straight. In the juncture area the compressive stresses on the domed section are changed to tensile stresses and to flexural (bending) stresses. Since the plastic material is weakest in tension, the critical tensile stresses are reached first, and they are followed by critical flexural stresses before critical compressive stresses develop. The bottling of carbonated beverages in plastics material bottles presents a number of problems, many of which arise in connection with the base or bottom structure of the bottle. The mere duplication in plastic of traditional glass bottle bottom configurations is unsatisfactory because of the tendency of plastic materials to creep or become distorted under pressure, especially in the presence of elevated temperatures which may be encountered during curing, shipment and storage. Such distortions may alter the shape and dimensions of the traditional bottom config uration to the extent that the liquid level within the bottle falls below the normal fill line, thereby raising a question by a customer as to whether he is receiving full quantity. In addition, the bottom or base of the bottle may become distorted so as to become unstable when seated on a flat surface. The foregoing weaknesses of champagne type bottoms in plastic bottles have been recognized in the past, and reference is made to United States Patent No. 3,881,621 granted July 2, 1973 to Domas Adomaitis. This patent pro poses to solve the inherent weakness problem of champagne type bottoms in plastic bottles by reinforcing the juncture section by way of an internal circumferential rib or re inforcing ring. While the continuous reinforcing ring does gen erally solve the problem, in order that the flexure across all of the affected area may be restricted, it is necessary that the reinforcing ring be somewhat larger than that shown in the Adomaitis patent, and as a result considerable mate rial is required in the formation of the reinforcing ring. Unfortunately, the amount of material used in a plastic bottle is- critical from a commercial standpoint in that plastic bottles must, of necessity, be economically compet itive with other types of containers. It has been found in accordance with this invention that the necessary treinforcement can be obtained with a minimum of extra material if the reinforcement is by way of radiating ribs. ¯ It has also been found that the ribs may be readily incorporated in the bottle bottom by forming the preform from which the bottle is formed with axially extend ing ribs which may be readily stripped from the associated core required in the injection molding of such preforms. The radial extent of the ribs may be varied, although it has been found that basically the best reinforcement is obtained when the ribs extend from the partspherical downwardly sloping part of the bottom across the juncture section and up the domed portion of the bottle, terminating in spaced relation to the actual dome of the domed portion. On the other hand, it is also feasible to restrict the ribs substantially to the juncture section. It has also been found that it may be economically feasible to form the ribs of more material so that the ribs are upstanding and therefore are in the path of a liquid product being placed within the bottle. The ribs provide for suitable guidance of the liquid product so as to hold turbulence in the liquid to a minimum and thereby facilitate rapid filling. It has been found that the required rib arrangement can be formed on the bottle bottom by the simple formation of ribs on the lower portion of the preform from which the bottle is blow molded. Further, it has been found that the necessary ribs can be readily formed on the preform by machining grooves in existing mold core members. Therefore, in accordance with this invention, it has been found that the necessary preform can be readily formed with a minor change in existing equipment and that, further, the desired rib reinforced bottom bottle can be formed utilizing the same equipment as heretofore utilized in the forming of an identical bottle but without the stiffening ribs The axial extent of the ribs may be varied and, when a minimum of reinforcement is desired, the ribs may be substantially entirely on the hemispherical bottom part of the preform and located so that when the preform is blown into a bottle the ribs will be primarily at the reverse turn between the generally cylindrical outer part of the bottom and the upwardly and inwardly directed bottom portion. On the other hand, the ribs may be quite pronounced on the preform and extend further radially inwardly adjacent the extreme bottom of the preform so that in the blown bottle the ribs are rather pronounced and extend almost to the center of the bottom. In such event, the ribs may have a beneficial effect on the filling of the bottle in that they will control the swirling of the liquid as it is directed against the bottom portion of the resultant bottle. An addional advantage is obtained when the preform is initially longitudinally stretched by means of a stretch rod prior to the blowing of the preform within the associated mold, It has been found that the forming of the bottom structure of the preform with the axial ribs strengthens the bottom portion to the extent that when the preform is initially stretched to lengthen the preform, in lieu of the bottom structure thinning in the same amount as does the intermediate portion of the preform which forms the bottle body, the bottom structure is stiffened by the ribs and is stretched only a minimum with the stretching occurring primarily in the intermediate portion of the preform. Since the bottom portion of the preform is not stretched, two advantageous features occur. First, the body of the preform is thinned which is permissible as far as the central strength of the resultant bottle body is concerned. Secondly, since the bottom portion of the preform is not axially stretched, the bottom of the resultant bottle has the added material therein which is normally removed by stretching. The net result is that by the provision of a small quantity of additional plastic material for the ribs, many times the weight of that material is retained within the bottom structure of the preform and thereby the bottom of the bottle is strengthened without the addition of a relatively large amount of plastic material in the preform, With the above and other objects in view that will hereinafter appear, the nature of the invention will be more clearly understood by reference to the following detailed description, the appended claims, and the several views illustrated in the accompanying drawings. IN THE DRAWINGS: Figure 1 is an elevational view of a plastic bottle formed in accordance with this invention. Figure 2 is an enlarged horizontal sectional view taken generally along the line 2-2 of Figure 1, and shows the bottom structure in plan and most specifically illustrates the arrangement of the ribs. Figure 3 is a fragmentary vertical sectional view taken generally along the line 3-3 of Figure 2, and shows generally the cross section of the ribs. Figure 4 is a fragmentary vertical sectional view taken generally along the line 4-4 of Figure 2, and shows a typical rib in elevation. Figure 5 is an enlarged sectional view transversely of one of the ribs, taken along the line 5-5 of Figure 3, and shows a typical rib cross section. Figure 6 is a transverse sectional view taken through the bottom of a modified bottle, formed from the preform of Figure 18, and shows a modified rib arrangement. Figure 7 is an axial sectional view taken generally along the line 7-7 of Figure 6, and shows the cross section of the bottom and the location of the ribs therein. Figure 8 is another fragmentary vertical sectional view similar to Figure 3, and shows still another form of rib configuration formed from the preform of Figure 16. Figure 9 is an elevational view of a preform for forming bottles in accordance with this invention, a lower portion of the preform being broken away and shown in section. Figure 10 is a vertical sectional view on a smaller scale, showing the manner in which the preform of Figure 9 is formed by injection molding. Figure 11 is an enlarged fragmentary elevational view of the lower portion of a mold core member especially configurated for forming internal ribs on the preform, a portion of the core member being broken away and shown in section to illustrate the details of rib forming grooves formed therein. Figure 12 is a transverse sectional view taken generally along the line 12-12 of Figure 11, and shows the groove arrangement in the core member. Figure 13 is an enlarged transverse sectional view taken generally along the line 13-13 of Figure 9, and shows the internal rib arrangement in the preform. Figure 14 is an enlarged fragmentary vertical sectional view taken generally along the line 14-14 of Figure 13, and shows the specific internal rib configuration. Figure 15 is a schematic view showing the manner in which a champagne bottom bottle is formed in accordance with this invention using the preform of Figure 9. Figure 16 is a vertical sectional view taken through the lower portion of a modified form of preform, and shows the general rib construction thereof. Figure 17 is a transverse full horizontal sectional view taken generally along the line 17-17 of Figure 16, and shows the specific details of the ribs. Figure 18 is a sectional view similar to Figure 16, and shows a preform with still a further rib- formation. Figure 19 is a fragmentary axial sectional view taken through- a mold for molding a bottle of the type shownin Figure 1, and having associated therewith a preform having incorporated therein bottom strengthening ribs. Figure 20 is a sectional view similar to Figure 19, and shows the preform axially stretched by means of a stretch rod and the thinning of the intermediate portion of the preform as a result of such stretching being exaggerated. Figure 21 is a sectional view similar to Figure and and shows a modified bottom structure formed in accordance with this invention. Referring now to the drawings in detail, it will be seen that there is illustrated in Figure 1 typical bottle formed of plastic material and including a champagne type bottom in accordance with this invention. The bottle is generally identified by-the-numeral 10 and the proportions of the bottle are those of one general#ly of a one liter capacity. The proportions of the bottle 10 in no way have anything to do with this invention. The bottle 10, merely for identification purposes, includes a threaded neck finish 11, a neck 12 having an outwardly directed support flange 13, a flaring shoulder area 14, and a generally cylindrical body 15. The body 15 terminates at its lower end in a champagne type bottom generally identified by the numeral 16. Referring now to Figure 3, it will be seen that the bottom 16 includes an outer preferably part-spherical section 17 which is joined to the lower end of the body 15. The bottom 16 also includes an inner domed section 18 which is joined to the outer section 17 by a juncture section 20. The domed section 18, by the very nature of the formation of the bottle 10, includes an uppermost dome portion 21 which is normally of a thicker configuration than the remainder of the domed section 18. The above described bottom 16 is a typical champagne type bottom and as described above is under high internal pressures within the bottle 10, such as exist when the liquid product is a carbonated beverage, applying high force on the domed section 18 urging the domed section 18 to revert so that the bottom will assume a generally hemispherical configuration. Further, since the bottles are intended to have a shelf life and there is a creep factor involved, there is a further tendency of the bottom structure to deform under the influence of time and pressure. Such gradual deformation of the bottom does not necessarily detract from a standpoint of either appearance or structural strength, but increases the volume of the bottle with the result that the fill line in the bottle drops and the bottle gives the general appearance of not having been completely filled. It is therefore highly desirable that the bottom 16 be reinforced so that the configuration of the bottom remains substantially stable. It is also necessary that the amount of material used in obtaining such reinforcement be held toa minimum, otherwise the cost of reinforcement will exclude the bottom from a commerial competition standpoint. In accordance with this invention, it is proposed to reinforce the bottom 16 by providing on the internal surface of the bottom a plurality of circumferentially spaced radiating ribs 22, as is best shown in Figure 2. Preferably there will be eight ribs, as shown, although this number could obviously be varied depending upon rib size, bottle size, etc. Each of the ribs, as is best shown in Figures 2 and 4, extends from the tower part of the outer section 17 across the. juncture section 20 and then across the domed section 18 to a point spaced from but adjacent to the domed portion 21. Each rib 22, as is best shown in Figure 5, is preferably of a rounded cross section, broadly speaking the cross section of one-half of an oval or ellipse. It is to be noted also that the ribs 22 are of a generally streamlined configuration having a rounded radially inner nose portion 23 and rapidly increasing in width therefrom and thereafter gradually tapering toward a tail end 24. The configuration of the ribs 22 is as a result of the stretching of the plastic material in the blow molding formation of the bottom 16. However, the rib configuration illustrated in Figure 2 has produced highly desirable results. In a bottom structure weighing on the order of 12-13 grams the addition of one-half gram of-material for the ribs 22 has been found sufficient to cure deficiencies of previously formed identical appearing# bottles without the ribs. Reference is now made to Figures 6 and 7 wherein a modified bottom structure, generally identified by the numeral 25, is illustrated, The bottom structure 25, like the bottom 16, is of the champagne bottle type and includes an outer part-spherical section 26 and an inverted inner section 27 which are joined together by a juncture section 28. The bottom 25'is reinforced by a plurality of radially extending ribs 30. However, as is clearly shown in Figures 6 and 7, the ribs 30 extend substantially only in the area of the juncture section 28 although, as is clearly shown in Figure 6, end portions of the ribs do extend into overlying relation to both the outer section 26 and the inner section 27. The ribs 30, like the ribs 22, are eight in number, and while it is thought that this is perhaps the best number, other numbers of ribs will suffice. Each of the ribs 30 is of a generally streamlined configuration and each rib 30 has a generally pointed outer end 31 and a like pointed or rounded outer end 32 with a widest portion 33 in the longitudinal center thereof. Each rib 30 is also of a rounded cross section such as generally shown with respect to the rib 22 in Figure 5, although basically speaking the ribs 30 may be flatter. than the ribs 22 in proportion to their height. Reference is now made to Figure 8 wherein yet another form of bottom structure, generally identified by the numeral 35, is shown. The bottom structure 35 includes an outer part-spherical section 36 and an inner domed section 37. The sections 36 and 37 are joined by a juncture section 38. The illustrated domed inner section 37 has the central portion thereof further inverted so that it has a downwardly extending central part 40. It is feasible, however, that the domed inner section 37 be a full dome as shown in Figures 3 and 7. The bottom 35 is reinforced by a plurality of radiating ribs, each generally identified by the numeral 41. The ribs 41 are more pronounced than the ribs 22 and 30 and are upstanding as is clearly evidenced from Figure 8. The ribs 41 are generally rectangular in cross section and have rounded decreasing height inner ends 42 and outer ends 43. It is to be noted that the ribs 41 extend partially up in the inner bottom section 36 and from there across the juncture section 38 and into the central portion 40 of the domed inner section 37, In the illustrated embodiment of the invention there are but six of the ribs 41. However, it is to be once again understood that the number of ribs may be varied in accordance with the stiffening requirements of the bottle. The ribs 41, in contradiction to the ribs 22 and 30, require a considerable amount of plastic material in the formation thereof. However, the ribs 41 are not intended solely for the purpose of reinforcing the bottom against reverting of the domed inner section 37. It has been found that the ribs 41 materially aid in the flow of a liquid product into the bottle so that turbulences are greatly reduced and thus the filling of the bottle with the ribs 41 may be greatly expedited It may well be that the time saved in the filling operation will more than compensate for the slightly added cost of the additional material required for the ribs 41 as compared with that required for the ribs 22. Further, it is to be noted that with the greater stiffness afforded by each of the ribs 41, the number, as indicated above, has been reduced from eight to six, thereby providing for some equalization in the amount of material required. This invention also relates to the provision of a simple preform for forming the bottle 10, the preform being identified by the numeral 14 and being specifically illustrated in Figure 9. The preform 44 is of a conventional configuration for forming a champagne bottom bottle except for the provision of internal ribs 45 which are circumferentially spaced and which extend longitudinally of the preform. Most s¯pecifically, the preform 44 includes an upper neck finish 46, a tapering upper portion 47, and a cylindrical lower portion 48 which terminates in a closed end 49 which normally will be of a hemispherical configuration. Figure 9 has been proyided with an vimagirnary line A below which that part of the preform 44 seryes to form the bottom 41 of the bottle 40. It is to be noted that the ribs 45 are primarily formed on the lower part of the lower tubular portion 48 and are disposed in their entirety below the line As As is best shown in Figure 13, each of the ribs 45 is integrally formed with the tubular portion 48 and pro jects radially inwardly from the inner surface thereof. Further, each of the ribs 45 is in the form of an arcuate section. Referring now to Figure 14, it will be seen that each rib 45 has an innermost surface 50 which is parallel to the longitudinal axis of the preform 44 Each rib 45 terminates in the closed end 49 by blending therewith in a natural transition due to the curvature of the closed end 49. The upper end of each rib 45 terminates in a rounded end portion 51 which is rounded longitudinally, as shown in Figure 14, and is rounded transversely in view of the natural curved section of the rib 45. The preform 44 is injection molded within a mold assembly generally identified by the numeral 52. The mold assembly, except for a minor change therein, is the same mold assembly which has been utilized in the past for forming preforms suitable for the formation of champagne bottom bottles. The mold assembly includes a cavity defining mold member 53 which has a sprue passage 54 opening into the lower end thereof, whereby plastic material may be introduced thereinto through a nozzle arrangement 55. The upper end of the cavity defined by the mold member 53 has a continuation defined by a split neck mold assembly 56 which includes a pair of neck mold members 57. The neck mold members 57 are carried by a suitable mounting plate 58 which also functions as a support for the mold core member, generally identified by the numeral 59. The mold core member 59 is of a configuration as is customarily provided for use in conjunction with the neck mold assembly 56 and the mold member 53, However, there has been a simple modification of the core member 29. Referring now to Figures 11 and 12, it will be seen that the core member 59 includes a lower portion 60 which is of a constant circular cross section and which terminates in a generally spherical lower end 61. The core member 60 has been modified by the simple machining of rib forming grooves which are circumferentially spaced about the part 60 and which extend down into and terminate within the end part 61. It will be seen that the grooves 62 are of a constant depth and are formed by merely machining the core member 59 starting at the bottom end thereof and continuing until the grooves 62 are of the desired height or longitudinal length. The grooves 62 may be conventionally formed by means of a simple milling cutter. It will be readily apparent from Figure 10 that the preform 44 may be injection molded within the mold assembly 52 in a conventional manner. After the injection molding has been completed, the core member 59 is moved longitudinally relative to the fixed mold member 53 in the general direction of the arrow B so as to strip the preform 44 from the mold member 53. It is to be understood that once the preform 44 has been formed, it may either be transferred to a blow mold while remaining on the core member 59, or it may be stripped from the core member 59 and later associated with a blow mold for molding into the desired bottle, It will be readily apparent that since the grooves 62 are disposed with their bottoms parallel to the longitudinal axis of the core member 59 and since they open through the lower end 31 of the core member 59 without any reduction in cross section, the preform 44 may be readily stripped from the core member 59 by a relatively longitudinal movement. Referring now to Figure 15, it will be seen that the preform 44 is formed by injection molding in the manner illustrated in Figure 10, Thereafter, the preform is either transferred to a blow mold 62 while still on the core member 59, or by a separate support means (not shown) The blow mold 63 is preferably a split mold. However, the blow mold 63 is a conventional mold for forming a champagne bottom bottle which would be identical to the bottle 10 but without the internal reinforcing or stiffening ribs, The preform 44 is blow molded within the blow mold 63 in the customary manner to form the bottle 10. The bottle 10 is thereafter removed from the blow mold 63 and stripped from the carrier. Reference is now made to Figures 16 and 17 wherein a modified form of preform is illustrated, the preform being generally identified by the numeral 70. The preform 70 is of the same general construction as the preform 44 and is modified only with respect to the formation of ribs on the interior thereof. In lieu of the ribs 45, the cylindrical lower portion 48 and hemispherical closed end 49 will be provided with ribs 71 which are much more pronounced than the ribs 44 and generally will be six in number instead of the illustrated eight of the preform 44. As is best shown in Figure 17, as compared to Figure 13, the ribs 71 are generally rectangular in cross section and extend more than 25% of the diameter of the cylindrical body portion 48. Further, at their line of joining to the cylindrical body portion 48, the ribs 71 are reduced in thickness as at 72 by shallow grooves 73 formed on opposite faces thereof. The ribs 71 further differ from the ribs 45 in that, in lieu of having simple rounded upper ends, the ribs 71 have definitely sloping upper ends 74, The ribs 71 also do not terminate directly into the hemispherical closed end 49, but have radially inwardly curved lower portions 75. The ribs 71 serve the same function as the ribs 45, but require more material, The ribs will provide a much greater reinforcement, Further, the ribs in the final bottle ±not shown) will project upwardly on the inner surface of the bottle bottom sufficiently to affect the flow of a liquid being placed into the bottle so as to reduce the turbulence of the liquid being filled into the bottle and thus greatly facilitate the filling process, In Figure 18 there is illustrated yet another form of preform generally identified by the numeral 80. The preform 80 is also of a configuration similar to the preform 44 and differs therefrom only in the configuration of internal ribs 81. The ribs 81 are relatively short as compared to the ribs 45 and are so configurated and positioned wherein, when the preform 80 is formed into a bottle, the ribs 81 will be in the area of the return bend between the generally cylindrical outer portion of the bottom and the radially inward and upward portion of the bottom, which area is generally the weakest part of the bottle and wherein inverting of the bottom under pressure would begin. The ribs 81 are of a rounded cross section as are the ribs 45 and are formed in the illustrated embodiment of Figure 16 entirely on the inner surface of the hemispherical closed end 49. Although it has not been so illustrated, it is feasible to place the ribs 81 on the extermal surface of the preform, although this would require remachining of the preform mold as opposed to a minor remachining of the preform core. In the bottom structure of the prior art there is a maximum thickness of the bottom structure in the area of the top apex and there may be an undue thinning of the junction ring at the extreme bottom of the bottle. The net result is that the bottom structure is unduly weak as compared to the remainder of the bottle and the conical bottom portion has a tendency to invert so that the bottom assumes an overall generally hemispherical cross section. It will be readily apparent that any downward deformation of the conical bottom portion of the prior art bottle will result in an increase in the internal volume of the bottle with the resultant lowering of the level of the liquid within the bottle even though the volume of the contents of the bottle remains the same. It is therefore highly desirable that the bottom structure of the bottle 10 be rigidified so as to prevent this undesired distortion of the bottom structure. It has been proposed by applicants to strengthen the bottom structure by forming the same with internal ribs which are in the form of thickened material disposed on the inner surface of the bottom structure. Such a modified bottom construction is illustrated in Figure 21 and is generally identified by the numeral 85. The bottom structure 85 includes a truncated hemispherical upper portion 86, an internal conical portion 87,and a junction ring 88 joining the two. In addition, the bottom structure 85, particularly the conical portion 87 and the junction ring 88, is reinforced by circumferentially spaced radiating ribs 89 formed on the inner surface of the bottom structure 85, as is shown in Figure 21. The ribs 89 extend generally from the outer periphery of the top apex 90 of the conical portion 87 and# across the junction ring 88, terminating in the outer wall 86 as shown. The addition of the ribs 89 per se will not provide all of the advantages of this invention. This invention also has to do with the advantageous results obtained through the provision of the ribs 89 in conjunction with the provision of a stretch rod axially to elongate the preform for the bottle. Most particuarly, as will be specifically described hereinafter, it has been found that the mere provision of the ribs 89, together with the manner in which the preform for the bottle is worked upon, produces a much stronger bottom structure 85 than that which would be provided for by the addition of the ribs 89 alone. Referring now to Figure 19, it will be seen that there is illustrated the blow mold generally identified by the numeral 63 for forming bottles such as that of Figures 1, 15 and 21. The blow mold 63 includes an axially split body portion 90, a base portion 91, and the neck ring 56 (Figure 15). The base section 91 defines the bottom structure of a bottle blow molded therein and the parting line 92 between the mold sections 90 and 91 is identifiable in the finished bottle in a flash line 93. In Figure 19 the mold 63 has illustrated therein a preform 44 from which the bottle of Figure 21 is blown. The preform 44 has the tubular body portion 78 which terminates in a lower bottom forming portion 94. The bottom' forming portion 94 also includes a generally tubular body 95, which forms a continuation of the body 78. The body portion #5 terminates in the hemispherical bottom 49. It will be seen that the preform 44 is of a length mÅaterihallY less than that of the cavity of the blow mold 33. Prior to the introduction of a gas under pressure into the preform 44 for effecting the blowing of the bottle, the preform 44 is axially stretched by means of a conventional stretch rod 96 as shown by a comparison of Figures 19 and 20. When the stretch rod 96 is elongated to effect the stretching of the preform 44, it has been found that instead of there being a uniform stretching of the preform 44 and a resultant uniform reduction of thickness of the overall body of the preform 44, when the body portion of the preform is reinforced by the ribs 75, the bottom forming portion of the preform 44 is stiffened and resists axial stretching with the result that the elongation of the preform 44 primarily is as a result of a stretching of the body portion 50. Thus the ribs 75 serve advantageously to reinforce the bottom forming portion of the preform and substantially eliminates stretching thereof during the stretching of the preform. The net result is that when the preform is then blown within the mold 33, the bottom segment-of the bottle, that is the portion of the bottle below the flash line 93, has thicker walls and is greatly strengthened in proportion to the amount of plastic material required for the ribs 75. Most specifically, it has been found that in the formation of a 1 liter bottle where the bottom segment normally weighs between 12 and 13 grams, that the total weight of the added ribs 75 is on the order of l/2#¸gra'n, the weight of the ribbed bottom section increases not from the 12-13 gram weight to the expected 12 1/2-13 1/2 gram weight, but to a 16-17 gram weight, In other words, the increase in weight of the bottom segment of the bottle is on the order of 4 grams for an increase of only 1/2 gram of plastic material. Further, the plastic material which has now been incorporated in the bottom structure of the bottle has been drawn from the body area of the bottle without a sacrifice in strength. In other words, by adding material in the form of webs weighing approximately 4% of the bottom segment weight, the bottom segment weight is increased on the order of 33%. This is highly advantageous and provides for a very stiff, high strength bottom with a minimum of added plastic material.

Claims: CLAIMS: 1. A preform for use in the blow molding of a plastic material bottle having an internal reinforcing rib arrangement, characterised in that said preform is formed of a plastic material and includes a tubular lower portion terminating in a closed end, and an arrangement of longitudinally extending ribs integrally formed on the inner surface of said tubular lower portion. 2. A preform according to claim 1 wherein said ribs extend into and terminate in said closed end. 3. A preform according to claim 1 or 2 wherein said closed end is generally 'hemispherical and said ribs extend into and terminate in said closed end in a natural transition due to the curvature of said closed end. 4. A preform according to claim 1, 2 or 3 wherein said closed end and a preselected part only of said tubular lower portion define means for forming a bottle bottom portion, and said ribs terminate remote from said closed end within said preselected part. S. A preform according to any of claims 1 to4 wherein each of said ribs is part circular in cross section and has remote ends rounded in both a longitudinal and a transverse sense. 6. A preform according to any of claims 1 to 5 wherein said closed end is generally hemispherical and said ribs are disposed substantially entirely within the confines of said closed end. 7. A preform according to any of claims 1 to 6 wherein said ribs are of a reduced thickness at their line of juncture with the remainder of the preform. 8. A preform according to any of claims 1 to 7wherein said ribs have lower end portions extending generally radially inwardly adjacent their juncture with said closed end, 9. A mold unit for injection molding a plastic material preform for a blow molded bottle wherein the preform has an internal arrangement of longitudinally extending ribs, characterised in that the mold unit has a moulded core member having a lower portion terminating in an end portion, and an arrangement of longitudinally extending rib defining grooves of limited longitudinal extent formed in said core member lower portion, said grooves having longitudinally open lower ends. 10.A mold core member according to claim 10 wherein said end portion is generally hemispherical and said grooves terminate within said end portion in a natural transition due to the curvature of said end portion. 11. A mold core member according to claim 10 or 11 wherein said core member has a longitudinal axis and said grooves have radially innermost surfuces disposed parallel to said axis. 12. A mold unit according to claim 9, 10 or 11 wherein said mold unit also includes a cavity defining mold member for receiving and cooperating with said mold core member, and said cavity being smooth in that portion thereof aligned with said mold core member lower portion and end portion. 13. A method oi forming a plastic material bottle having a bottom provided with radially extending internal stiffening ribs, diaracterised in that said method comprises the steps of providing an injection mold including a cavity defining mold member and a core member in said cavity with said core member having an arrangement of rib defining grooves in a lower portion thereof; injection molding a plastic material tubular preform in said cavity around said core member with said preform having a bottle bottom defining lower portion with internal longitudinally extending ribs in accordance with said core member grooves; and then blow molding said preform in a blow mold to define a bottle having a bottom with radially extending internal stiffening ribs. 14. A method of increasing the wall thickness of a bottom structure of a blown plastic material container, characterised in that said method comprises the steps of forming a preform including a generally hemispherical bottom portion and internal ribs extending axially from said bottom portion in the area of the preform which corresponds to the bottom structure of the container, inserting the preform within a blow mold for the container, holding an upper end of said preform against movement and moving the preform bottom portion axially to axially stretch said preform with said stretching primarily occurring in an intermediate portion of said preform as opposed to occurring in the bottom portion of said preform, and thereafter blow molding said preform to form a container having a thicker than normal bottom structure. 15. The method of claim 14 wherein the increase in weight of said container bottom structure is of the order of 8 times the added weight of the internal ribs. 16. A bottom structure of a thermoplastic bottle, said bottom structure comprising an outer bottom portion having a radially inner lower edge, an inner generally radially and axially concaved bottom portion disposed within said bottom portion in recessed relation and having a radially outer lower edge, and an annular arcuate cross-sectional intermediate bottom portion joining- the lower edges of said outer bottom portion and said inner bottom portion; characterised in that there are provided means reinforcing said intermediate bottom portion against deflection, said means being in the form of a plurality of circumferentially spaced radiating ribs extending at least generally across said intermediate bottom portion. 17. The bottom structure of claim 16 wherein each of said ribs has end portions terminating respectively in said outer bottom portion and said inner bottom portion. 18. The bottom structure of claim 16 wherein each of said ribs has end portions terminating respectively in said outer bottom portion and said inner bottom portion immediately adjacent said intermediate bottom portion. 19 The bottom structure of claim 16 wherein each of said ribs has an outer end portion terminating in said outer bottom portion closely adjacent said intermediate bottom portion and an inner end portion terminating in said inner bottom portion. 20. The bottom structure of claim 16 wherein each of said ribs has an outer end portion terminating in said outer bottom portion closely adjacent said intermediate bottom portion and an inner end portion terminating in said inner bottom portion remote from said intermediate bottom portion. 21. The bottom structure of claim 17 wherein said inner bottom portion includes an uppermost thickened dome, and said inner ends of said ribs terminate adjacent said dome. 22. The bottom structure of claim 17 wherein said inner bottom portion includes an uppermost thickened dome, and said inner ends of said ribs terminate in said dome in spaced adjacent relation. 23. The bottom structure of any of claims 16 to 22wherein each rib is generally semicircular in cross section. 24. The bottom structure of any of claims 16 to 19wherein each rib is generally teardrop shape in plan and has a rounded nose terminating in said inner bottom portion. 25. The bottomstructureofanyof claims 16 to 23 wherein each rib is generally elongated oval in plan. 26. The bottom structure of anyof claims 16 to 23 wherein each rib is generally rectangular in cross section and forms flow guiding means for a liquid when said bottle is being filled. 27. The bottom structure of any of claims 16 to 26 wherein said outer bottom portion is a truncated hemispherical sector merging at the upper end thereof into a cylindrical body.

Inventors: FRIENDSHIP, KENNETH F.M., KRISHNAKUMAR, SUPPAYAN M., MAHAJAN, GAUTAM K., POCOCK, JOHN F.E.
Applicants: THE CONTINENTAL GROUP, INC.
Application year: 1980
Main classification: B29D23
IPC codes: B65D1, B29B11, B29L22, B29C45, B29C49