MASS RATE OF FLOW METER

Abstract: An angular momentum type flowmeter comprises a swirl generator (33), and a restrained reaction turbine (40). A conduit (35) conveys fluid to the swirl generator. The conduit comprises a plurality of longitudinally extending resilient fingers (64) and a plurality of sealing fingers (66) inside and contiguous to the resilient fingers to maintain a sealing relationship as the resilient fingers deflect outwardly at higher fluid flow rates. At low fluid flow rates the sealing fingers reduce leakage between the resilient fingers, and the conduit (35) thereby directs substantially all the fluid stream to the swirl generator.

Description: MASS RATE OF FLOW METER Background of the Invention This invention relates to mass rate of flow meters of the angular momentum type having a swirl generator for imparting angular momentum to a fluid stream to be measured and a restrained reaction tur¬ bine for removing the imparted angular momentum. Such a flowmeter is disclosed in United States Patent No. 4,056,976 (Hildebrand et al). In that flowmeter, a swirl generator includes radially extend¬ ing skewed vanes that impart angular momentum to the fluid passing between the vanes. Swirling fluid from the swirl generator passes through multiple tubes in an unrestrained rotor located downstream. Fluid leaving the rotor has the same angular velocity as the rotor. The restrained reaction turbine also includes multiple tubes that form longitudinal flow channels. As swirling fluid leaves the rotor, the restrained reaction turbine removes the angular momen- turn from fluid flowing through the longitudinal chan¬ nels. The torque it experiences in doing so is balan¬ ced by a restraining means including a biased spring that permits measurement of flow rate by methods not material to the present invention. United States Pa.tent , No. 3,538,767 discloses another type of flowmeter that incorporates a torque motor for restraining the turbine. That flowmeter includes a cylindrical conduit within the flowmeter casing for conducting fluid to the swirl generator. The conduit comprises longitudinally extending resil¬ ient fingers that maintain a substantially cylindrical shape of the conduit at low flow rates in order that the conduit direct as much incoming fluid as possible to the swirl generator. At high flow rates, the same resilient fingers deflect outwardly in response to fluid pressure to control the angular momentum imparted to the fluid. Thus the total fluid flow downstream from the swirl generator is a mixture of flows that have gone through the vanes on the swirl generator or bypassed them under the control of the conduit. This control prevents the swirl velocity of the fluid entering the reaction turbine from becoming excessive at high flow rates. In flowmeters of the type described in the foregoing United States Patent No 4,056,976, timing circuits sense start and stop pulses induced in a pair of coils and use these pulses to determine rotor speed and to determine deflection of the restrained reaction turbine. The amplitude and width of these pulses vary with rotor speed. In the unrestrained rotor flowmeters, however, the rotor can have a wider range of angular velocities (e.g., from 1 to 6 revol- utions per second). Thus, the timing circuits must either include circuitry for compensating these varia¬ tions or operate with inaccuracies. At low flow rates, it has been found that even compensated flowmeters t of this type tend to have non-linear errors that are not readily compen¬ sated. Several sources of these inaccuracies have been found. One source is fluid leakage between the individual resilient fingers of the cylindrical conduit. This leakage limits the percentage of fluid flow affected by the swirl generator at low flow rates. As a result, the angular velocity of the rotor decreases as the flow rate decreases. Moreover, the angular velocity can reach a level at which accur¬ ate measurements of the start and stop pulse timing become difficult to achieve. Summary of the Invention According to the present invention there is provided a mass rate of flow meter comprising a swirl generator (33) to impart angular momentum to a fluid stream to be measured, a restrained reaction turbine (40) downstream from the swirl generator to remove the imparted angular momentum, and a conduit (35) to convey a said fluid stream towards said swirl generator (33), said conduit comprising a plurality of longitudinally extending resilient fingers (64), characterised by sealing means (65) contiguous to said fingers (64) to substantially reduce fluid leak- age between said fingers. This construction of the conduit reduces leak¬ age between the resilient fingers, which can lead to a reduction in the range of variation of the rotor angular velocity over a wide range of flow rates. An embodiment of the invention will now be described, by way of example, with reference to the accompanying drawings. _O PI_ YvIPO « Brief Description of the Drawings FIG. 1 is a longitudinal section of a mass rate of flow meter embodying this invention; FIG. 2 is an exploded perspective view of the cylindrical conduit and the swirl generator of the flowmeter of FIG. 1; FIG. 3 is a side view, partly in section, of the cylindrical conduit mounted in supporting flanges; and FIG. 4 is a cross-sectional view of the cylin¬ drical conduit. Description of an Illustrative Embodiment FIG. 1 shows a flowmeter that incorporates this invention. It comprises a housing 10 having an inlet port 11 and an outlet port 12 at the ends of the housing 10 which, with other elements of the flowmeter, defines a generally annular passage for a fluid, such as aircraft fuel. The passage is gener¬ ally disposed along a longitudinal axis 13. A first sensing coil assembly 14 generates first timing, or start, pulses and is affixed to the housing 10. The assembly 14 has a longitudinal axis that is per¬ pendicular to the axis 13 and is secured in a shield 15. A second sensing coil assembly 16 generates second, or stop, timing pulses and is also affixed to the housing 10. The assembly 16 has a longitudinal axis that is coincident with the axis 13 and includes a sensing coil 17 that is located against a flange 20 at the outlet port 12. Conductors from both the first sensing coil assembly 14 and the second sensing coil assembly 16 terminate at a connector assembly (not shown). Both the coil assemblies 14 and 16 are isolated from the flow of fluid through the hous¬ ing 10. A first, or turbine, inner assembly 22 is radially positioned in the housing 10 by the end flange 20 and is axially positioned by the end flange 20 and a retaining ring 21. The assembly 22 also supports a spring mechanism 23. At the inlet port 11, a second, or rotor, inner assembly includes a flow straightener 24 (FIG. 2) that comprises a plural- ity of longitudinally extending, circumferentially spaced vanes 25. The flow straightener 24 is posi¬ tioned in a tapered bore 26 and is mounted to one end of a stationary shaft 30A. An aligned rotatable shaft 30B is supported by the assembly 22 and lies on the longitudinal axis 13. A forward strut element in the rotor assembly comprises a stationary annulus 31 and a plurality of struts 32 that extend inwardly from the annulus 31 and that support a swirl generator 33. The annulus 31 radially positions the rotor assembly and coacts with a retaining ring to axially position the rotor assembly in the housing 10. The swirl generator 33 supports the shaft 30A. A flanged ring 34 is carried on the outer surface of the vanes 25 and supports one end of a variable diameter conduit 35 that includes a plurality of spring fingers that encircle the swirl generator 33. The conduit 35 acts as a flow responsive valve. A second ring 36 clamps the conduit 35 and the ring 34 to the vanes 25. This ring 36 also coacts with the housing 10 to radially position the shaft 30A. A rotor 37 is journalled on shaft 30A and is supported and positioned thereon by thrust bearings O PI 41 and 42. A turbine 40 is. axially spaced from rotor 37 and is secured to rotatable shaft 30B. Shaft 30B is journalled for rotation in assembly 22 by thrust bearings 43 and 44. A flat band, helical spring (not shown) in the spring mechanism 23 is clamped between the turbine shaft 30B and assembly 22 to restrain rotation of the turbine 40 about the axis 13. An outer annulus 45 on the rotor 37 supports a group of permanent bar magnets 46 in the periphery of the rotor 37. Each time the magnets 46 rotate past the sensing coil assembly 14, a start pulse is induced in the coil assembly 14 that indicates the passage of a predetermined point on the rotor 37 (i.e., the location of the magnets 46) past a predetermined point on the housing (i.e., the location of the coil assembly 14). Another group of permanent bar magnets 47 also mounts to the outer annulus 45 of the rotor 37. More specifically, the annulus 45 has an annular extension 50 that extends toward and overlaps a por¬ tion of the turbine, specifically the ends of turbine blades 51 on the turbine. Grooves 52 are cut in the outer surface of the extension 50 to carry the bar magnets 47 which are closely spaced to each other. In addition to the turbine blades 51, the turbine 40 carries an exciter blade 53 of a permeable O material and a diametrically opposed, non-permeable, balancing blade (not shown). An outer band, or shroud, 54 fits over the turbine blades 51, the exciter blade . 53, and the balancing blade. The band 54 engages a flux collecting ring 55 of a permeable material between the band 54 and a radial extension 56 on the turbine 40. The ring 55 bears against a tab 57 from the exciter blade 53 and a similar tab from the balancing blade. Each time the magnets 47 pass the exciter blade 53, flux linkages are coupled to the coil 17 through the exciter blade 53 and the flux collection ring 55 and induce an electrical stop pulse in the sensing coil 17 that indicates the passage of another predetermined point on the rotor 37 (i.e., the loca¬ tion of the magnet 47) past a predetermined point on the turbine (i.e., the position of the exciter blade 53). The time between the start and stop pulses is representative of mass flow rate. Referring to FIGS. 2 and 3, the swirl generator 33 has a base 60 and a nose portion 61. On the peri¬ phery of the - nose portion" ' 61 are multiple skewed vanes 62 adjacent to slots in the base 60. The fluid stream impinges first on the nose portion 61 where it is directed radially outwardly toward the slots between the skewed vanes 62 in the base 60 of the swirl generator 35. Further referring to FIG. 2, the cylindrical conduit 35 surrounds and bears against the swirl generator 33 at rest. At low flow rates, the conduit 35 maintains its cylindrical condition, continues to bear against the base 60 of the swirl generator 33, and directs incoming fluid through the vanes OMPI - λ' IPO 62 of the swirl generator 33.■ The discharge end 63 of the conduit 35 has multiple longitudinally • extending, independently deflectible resilient fingers 64 that deflect out- wardly in response to fluid pressure developed at high flow rates. As a result of this outward deflec¬ tion, some fluid is directed through the swirl gener¬ ator 33 while other fluid is directed around the swirl generator where it will not be influenced. As previously discussed, the conduit 35 is affixed to the outside of the flanged ring 34. A second ring 36 fits over the conduit 35 and the first ring 34. The second ring 36 clamps the ring 34 to the vanes 25 of the flow straightener 24. Further referring to FIGS. 2, 3 and 4, the preferred embodiment of the present invention com¬ prises the resilient fingers 64 in combination with compliant sealing means 65 contiguous to said resil¬ ient fingers 64. Outwardly deflectible sealing fin- gers 66 are concentric with the fingers 64 and provide the inner cylindrical surface of the conduit 35. In this embodiment, each deflectible sealing finger 66 has substantially the same circumferential dimen¬ sion as a resilient finger 64 of the conduit 35 and overlaps a pair of contiguous resilient fingers 64. The sealing means 65 fits over the flanged ring 34 inside the ring 36. During operation at low flow rates, the sealing fingers 66 significantly reduce leakage between the resilient fingers 64. As flow rate increases, the resilient fingers 64 deflect outwardly. The modulus of elasticity for the fingers 64 and 66 is selected so that the sealing fingers 66 remain in contact with the fingers 64 as, they deflect without impeding either the deflection or the flow of fluid. Thus, the sealing fingers 66 constitute one embodiment of an elastic sealing means that provides a cylindri- cal surface defined by the resilient fingers at low flow rates and that is sufficiently compliant to maintain a sealing relationship even as the resilient fingers 64 deflect. A flowmeter that incorporates the described sealing means has a rotor velocity at low flow rates that is significantly greater than the velocity achieved in prior flowmeters. Specifically, rotor velocities in the range of three revolutions per second (RPS) have been achieved as compared to much lower rotor velocities (i.e., in the order of one RPS) measured in a prior flowmeter. Moreover, this structure of the conduit 35 has provided a related advantage. There is a certain minimum flow rate that is required to start turning the rotor. A con- duit 35 constructed as described reduces this minimum. Consequently the minimum measurable flow rate also is reduced, so the flowmeter is more sensitive. -fURE OMPI V/IPO ..

Claims: CLAIMS : 1. A mass rate of flow meter comprising a swirl generator (33) to impart angular momentum to a fluid stream to be measured, a restrained reaction turbine (40) downstream from the swirl generator to remove the imparted angular momentum, and a conduit (35) to convey a said fluid stream towards said swirl generator (33), said conduit comprising a plurality of longitudinally extending resilient fingers (64), characterised by sealing means (65) contiguous to said fingers (64) to substantially reduce fluid leak¬ age between said fingers. 2. A flowmeter according to claim 1 character¬ ised in that said sealing means (65) is compliant to maintain a sealing relationship as said fingers (64) deflect. 3. A flowmeter according to claim 1 character¬ ised in that, said sealing means . (65) provides an inner cylindrical surface of said conduit and com- prises deflectible means (66) overlapping said fingers (64). 4. A flowmeter according to claim 1 character¬ ised in that said sealing means (65) comprises a plurality of longitudinally extending deflectible sealing fingers (66), each having substantially the same circumferential dimension as a said resilient finger (64) and overlapping a pair of adjacent said resilient fingers (64). OMP < Y. ' IP

Inventors: ALLEN M, BUZZELL C
Applicants: GEN ELECTRIC, GENERAL ELECTRIC CO
Application year: 1980
Main classification: G01F1
IPC codes: G01F1