OIL DISPERSANTS

Abstract: An oil dispersant comprises a compound which contains at least three polyglycol residues (e.g. a hexamethylene diamine/ethylene and propylene oxide condensate) a non-ionic surfactant and a solvent for these materials which is soluble in oil.

Description: Oil Dispersants THIS INVENTION relates to oil dispersants. Oil spillages which occur at sea present environmental problems in that the oil may for example spread as an oil slick and drift onto beaches thus contaminating them or may affect wild life for example sea birds. It may be necessary to disperse such spillages and for this purpose oil dispersants may be applied to them; such dispersants may also be used for example in cleaning tanks which are contaminated with oil or similar substances. This invention comprises oil dispersants which comprise (1) at least one compound which comprises at least 3, preferably 3 - 100 and more preferably 4 to 20 polyglycol residues each of which residues comprises 10-40 and preferably 10-25 propylene oxide residues and 3-40 and preferably 5-25 ethylene oxide residues and having 15-60 propylene and ethylene oxide residues in total per polyglycol residue. (2) a non-ionic surfactant which is a condensation product of product of propylene oxide and/or ethylene oxide with an alcohol having 10-20 and preferably 12-18 carbon atoms, an alkyl phenol preferably a p-alkyl phenol, having a total of 4-16 carbon atoms in its alkyl group or groups, a carboxylic acid having 10-20 and preferably 12-18 carbon atoms, or an amine or amide having 10-20 and preferably 12-18 carbon atoms, the amine, amide, carboxylic acid or alcohol preferably being a saturated aliphatic compound which preferably comprises a straight chain with at most 2 carbon atoms in side chains or an aliphatic compound as aforesaid which comprises at most two carbon to carbon double bonds, the alcohol, acid, amide or amine having two or preferably one functional groups each of which is condensed with from 2-20 propylene and/or ethylene oxide groups, the ratio of propylene oxide to ethylene oxide residues being preferably in the ratio 1:10 to 10:1 and, (3) a solvent for compounds (1) and (2) which is miscible with oil. Examples of materials referred to under (1) above include the condensation products of ethylene and propylene oxide with polyamines of formula H2N [ (CH2)n NH ] pH in which n is an integer having a value of 1-12 and preferably 1-6, p is an integer having a value of 1-100 and preferably 1-15 and mixtures of such polyamines, and especially hexamethylene diamine or para alkyl phenol/formaldehyde condensates having 3-12 alkyl phenol groups. It is preferred that the non-ionic surfactants referred to under (2) above should comprise ethylene oxide and/or propylene oxide residues to the extent of 20-607. by weight of the total molecule, the amine, alcohol, acid, phenol or amide residue comprising the remainder of the molecule, the total molecular weight of the molecule being 100-600 and preferably 200-500. The solvent referred to under (3) above preferably has a 0 high flash point for example above 140 F by the Pensky Marten closed cup method and preferably also has a low mammalian and fish toxicity. It- preferably lowers the interfacial tension between oil and water. Suitably the solvent may comprise several components for example one component of the solvent may be a condensate for example of propylene oxide or ethylene oxide or of both as a block or random condensate with an alcohol having 1-8 carbon atoms which suitably contains from 1 to 20 for example 2 to 20 olefine oxide groups, ethylene oxide and propylene oxide groups preferably being in a ratio of 1:10 to 10:1, together with aliphatic or alicyclic hydrocarbons or alcohols having 8-30 carbon atoms and preferably 10-24 carbon atoms, for example C10 to C30 alicyclic hydrocarbons derived by polymerisation of C5 dimers, and/or alcohols, esters and/or ethers having for example 10 to 30 carbon atoms. The invention will be further described with reference to the following Examples, in which a description of the test method used to simulate the dispersion of an oil slick is given in the next paragraph. This test method was used in Examples 1-10. 1.5 litres of a 3.5 wt 7. solution of sodium chloride were placed in a 4 litre capacity beaker. 1 ml of weathered Kuwait crude oil was placed on the surface of the water. Dispersant was added to the oil on the surface via a syringe and the system allowed to stand for 2 minutes on a table attached to a flask shaker, the table being able to be rocked at varying speeds to simulate wave motion. The beaker was rocked at slow speed (approximately 60 movements a minute) for up to 30 minutes and observations were made at intervals on the behaviour of the oil. EXAMPLE 1 A typical conventional dispersant formulation was made up ccaprising:- parts by weight Oleyl alcohol ethoxylate (5 moles ethylene oxide/mole oleyl alcohol) 30 Dioctyl sulphosuccinate 10 Ethanol 30 Ethylene glycol monobutyl ether 30 This formulation was tested under comparable conditions to the dispersant formulations described in Examples 2-10 when it was found to disperse less of the oil over a 10 minute period. EXAMPLE 2 A dispersant formulation was made up comprising: parts by weight 1. Hexamethylendiamine reacted with ethylene oxide and then propylene 10 oxide and then ethylene oxide in a molar ratio 1:4 : 52 : 35 (Substance A) 2. Tall oil acid ethoxylate (5 moles ethylene oxide/mole oleic acid) 10 (Substance B) 3. A mixture of octanols, dioctylethers and octyloctanoates (Substance C) 10 4. Methanolpropoxylate (An average of 3.7 moles of propylene oxide/mole 70 methanol (Substance D) 1 ml of this solution was added to the oil in the test described above. The oil started to disperse immediately after the addition of the dispersant and after five minutes was completely dispersed from the water surface in the form of fine droplets. EXAMPLE 3 A formulation of the following composition: parts by weight 1. Substance A 10 2. Substance B 10 3. Water 20 parts by weight 4. Substance D 60 was tested as in Example 2. The time for complete dispersion was 5 minutes. EXAMPLE 4 A formulation of the following composition: parts by weight 1. Substance A 9 2. Substance B 10 3. Substance C 60 4. Methanol alkoxylate (an average of 3.2 moles of ethylene oxide and 2 20 moles of propylene oxide/mole methanol) 5. Water 1 was tested as in Example 2. The time for complete dispersion was 3 minutes. EXAMPLE 5 A formulation of the following composition: parts by weight 1. Substance A ¯ 30 2. Substance B 30 3. Water 20 4. Substance D 20 was tested as in Example 2. The time for complete dispersion was 5 minutes. EXAMPLE 6 A formulation of the following composition: parts by weight 1. Substance A 18 2. Substance B 20 3. Substance C 20 4. Substance D 40 5. Water 2 was tested as in Example 2. The time for complete dispersion was 5 minutes. EXAMPLE 7 A formulation of the following composition: parts by weight 1. Substance A 9 2. Substance B 10 3. Substance C 60 4. Ethylene glycol monoethyl ether 20 5. Water 1 was tested as in Example 2. The time for complete dispersion was 1 to 2 minutes. EXAMPLE 8 A formulation of the following composition: parts by weight 1. Hexamethylene diamine, reacted with ethylene oxide and then propylene 18 oxide and then ethylene oxide in a molar ratio 1 : 4 : 27 : 20. 2. Substance B 10 3. Substance D 50 4. Water 22 was tested as in Example 2. The time for complete dispersion was 10 minutes. EXAMPLE 9 A formulation of the following composition: parts by weight 1. Hexamethylene diamine, reacted with ethylene oxide and then propylene 10 oxide and then ethylene oxide in a molar ratio 1 : 4 : 52 : 27 2. Substance B 10 3. Substance D 60 4. Water 20 was tested as in Example 2. The time for complete dispersion was 8 minutes. EXAMPLE 10 A formulation of the following composition: parts by weight 1. Octyl phenol/formaldehyde resin molecular weight 910 reacted with 18 propylene oxide and ethylene oxide in a molar ratio 1 : 43 : 34 2. Substance B 10 3. Substance D 50 4. Water 22 was tested as in Example 2. The time for complete dispersion was 8 minutes. The following evaluations of compositions in dispersing an oil slick were carried out in accordance with the Department of Industry, Warren Spring Laboratory, Report No. tR152(ES) "A method of Testing Oil Dispersant Chemicals at Sea The evaluation took place at sea under wind force 2 5, salinity (by salinometer) of 3.5 wt and a sea temperature of 2 50C. The boat from which the oil was spread travelled at 6 knots/hour and was fitted with a projecting boon equipped with two nozzles. The first nozzle sprayed a Kuwait crude oil onto the surface of the sea and was followed by the second nozzle which sprayed a mixture of sea water and dispersant onto the oil slick so produced. A surface breaker board was towed after the boat so as to create a turbulent surface condition and so facilitate dispersion of the oil. The rate of oil flow and the rate of dispersant/sea water flow were fixed at 4 gallons/minute. The ratio of dispersant to sea water could be varied until interference patterns were noted on the surface of the water by an observer boat following behind, indicating incomplete dispersion of the oil. This test method was used in Examples 11-16. EXAMPLE 11 A typical conventional dispersant formulation was made up comprising: parts by weight 1. Tall oil acid ethoxylated with 5 moles ethylene oxide 10 2. Oleic acid ethoxylated with 5 moles ethylene oxide 10 3. Kerosine 80 1 part by weight of oil requires 1 part by weight of the dispersing agent to-disperse it. EXAMPLE 12 A dispersing agent of the following composition was prepared parts by weight 1. Substance A 5 2. Substance B 15 3, Substance C 60 4. Water 20 1 part by weight of oil requires 1 part by weight of a mixture comprising 1 part by weight of the dispersing agent and 9 parts by weight of sea water. EXAMPLE 13 A dispersing agent of the following composition was prepared parts by weight 1. Substance A 10 2. Substance B 10 3. Substance C 60 4. Water 20 1 part by weight of oil requires 1 part by weight of a mixture comprising l part by weight of dispersing agent and 9 parts by weight of sea water. EXAMPLE 14 A dispersing agent as described in Example 4 was tested. 1 part by weight of oil requires 1 part by weight of a mixture comprising 1 part by weight of dispersing agent and 9 parts by weight of sea water EXAMPLE 15 A dispersing agent of the following composition was prepared parts by weight 1. Substance A 4.57. 2. Water 0.57. 3. Substance B 5.07. 4. Substance C 707. 5. Mono ethoxylated tert. butanol 20Z 1 part by weight of oil requires 1 part by weight of a mixture of 1 part of the dispersing agent to 12 parts by weight of sea water. EXAMPLE 16 A dispersing agent as described in Example 5 was tested. 1 part by weight of oil requires 1 part by weight of a mixture comprising 1 part by weight of dispersing agent and 99 parts by weight of sea water. EXAMPLE 17 One part of the compositions described below were mixed with 200 parts of water and the resulting formulation subjected to a simulated tank cleaning test in which it was sprayed onto a metal plate smeared with Bunker C fuel oil and heated at 60 0C for 24 hours. Each formulation cleaned the oil from the plate even at ambient temperature. COMPOSITION W parts by weight 1. Substance A 10 2. Monoethanolamtne 35 3. Isodecanol with an average of 5.8 moles of ethylene oxide/mole of alcohol (Substance E) 34 4. Substance B 17 5. Block propylene oxidelethylene oxide copolymer with a molar ratio of 30 : 4 (Substance F) 3 6. Water 1 COMPOSITION X parts by weight 1. Substance A 10 2. Substance E 24 3. Substance D 34 4. Substance B 18 5. Substance F 4 6. Water 1Q COMPOSITION Y parts by weight 1. Substance A 10 2. Substance B 10 3. Substance E 30 4. Water 50 COMPOSITION Z parts by weight 1. Substance A 18 2. Substance B 20 3. Substance E 60 4. Water 2

Claims: Claims 1. An oil dispersant which comprises (1) at least one compound which comprises at least 3 polyglycol residues each of which residues comprises 10 to 40 propylene oxide residues and 3 to 40 ethylene oxide residues and has 15 to 60 propylene and ethylene oxide residues in total per polyglycol residue, (2) a non-ionic surfactant which is a condensation product of propylene oxide and/or ethylene oxide with an alcohol having 10 to 20 carbon atoms, an alkyl phenol having a total of 4 to 16 carbon atoms in its alkyl group or groups, a carboxylic acid having 10 to 20 carbon atoms or an amine or amide having 10 to 20 carbon atoms, the alcohol, acid, amine or amide having one or two functional groups each of which is condensed with from 2 - 20 propylene and/or ethylene oxide groups and (3) a solvent for (1) and (2) which is miscible with oil. 2. An oil dispersant as claimed in Claim 1 in which each polyglycol residue of the compound which comprises at least 3 polyglycol residues comprises 10 to 25 propylene oxide residues and 5 to 25 ethylene oxide residues. 3. An oil dispersant as claimed in Claim 1 or 2 in which the nonionic surfactant is a product of condensation an aliphatic amine, amide carboxylic acid or alcohol which comprises a straight carbon chain with at most 2 carbon atoms in side chains and which comprises at most 2 carbon to carbon double bonds with propylene oxide and ethylene oxide, the ratio of propylene oxide to ethylene oxide residues being in the ratio 1 : 10 to 10 : 1. 4. An oil dispersant as claimed in any preceding claim in which the non-ionic surfactant is a condensation product of a mono functional compound with propylene oxide and/or ethylene oxide. 5. An oil dispersant as claimed in any preceding claim in which the compound (1) is a condensation product of ethylene and propylene oxide with a polyamsne of formula H2H [ (CH2)n NH ] p H in which n is an integer having a value of 1 - 12, and p. is an integer having a value of 1 -100 or with a para alkyl phenol/formaldehyde condensate having 3 to 12 alkyl phenol groups, 6. An oil dispersant as claimed in Claim 5 in which the compound (1) is a condensation product of ethylene and propylene oxide with hexamethylene diamine. 7. A composition as claimed in any preceding claim in which the non-ionic surfactant comprises ethylene oxide and/or propylene oxide residues to the extent of 20 to 607. by weight of the total molecule, the amine, alcohol, acid,phenol or amide residues comprises the remainder of the molecule, and in which the total molecular weight of the molecule is 100 to 600. 8. An oil dispersant as claimed in any preceding claim in which the solvent comprises a condensate of propylene oxide and/or ethylene oxide with an alcohol having 1 to 8 carbon atoms which contains from 1 to 20 ethylene oxide and/or propylene oxide groups, together with one or more aliphatic or alicyclic hydrocarbons or alcohols having 8 to 30 carbon atoms. 9. An oil dispersant as claimed in Claim 8 in which the ethylene oxide and propylene oxide are present in a ratio of 1:10 to 10:1. 10. A method of claiming an oil tank, the sea or a beach contaminated with oil which comprises applying a dispersant as claimed in any of claims 1 to 10 to it.

Inventors: CORNES, PETER LESLIE, HANCOCK, ROGER IAN
Applicants: IMPERIAL CHEMICAL INDUSTRIES PLC
Application year: 1980
Main classification: B01F17
IPC codes: C02F1, C09K3, B01F17