APPARATUS AND METHOD FOR PREPARING FLEXIBLE DIAPHRAGMS

Abstract: An apparatus and method for the formation of flexible diaphragms having a configuration which includes a top wall (1) of predetermined shape, such as round or rectangular, a surrounding wall (2) extending from the periphery of the top wall (1) and a flange (3) extending from the periphery of the surrounding wall. A pressure-receiving mould (13) has faces (1′, 2′, 3′) corresponding to the desired shape of the diaphragm to be formed. A pressing mould (14) is adapted to mate with the pressure-receiving mould (13) but to grip a diaphragm-forming membrane (15) applied to the mould (13) only in the region of that part of the membrane which is to form the flange part of the final diaphragm. The pressure-receiving and pressing moulds (13,14) are held together, with the membrane (15) therebetween, by means of the magnetic force of an electromagnet (24) carried by the pressing mould (14), the pressure-receiving mould (13) is held on a stand (6) by a second electromagnet (7) and the pressure mould (14) is connected to a lifting device (9) by a third electromagnet (8). With the membrane gripped between the moulds in this manner, it is subjected to heat treatment to cause respectively thermal shrinking and vulcanization of heat shrinkable cloth (29) and rubber outer layers (31) of the membrane (15) whereby the membrane adopts the configuration of the pressure receiving mould (13).

Description: DESCRIPTION "METHOD AND APPARATUS FOR PREPARING FLEXIBLE DIAPHRAGMS" The present invention relates to a method and apparatus for preparing flexible diaphragms to be used for gas meters and the likes More particularly, the present invention relates to a method and apparatus for preparing a flexible diaphragm of the type including a top wall having a predetermined shape, e.g. circular or square, a surrounding wall extending downwardly from the periphery of the top wall at an angle of 900 to the top wall or at an angle larger than 900 to the top wall, and a flange extending from the periphery of the surrounding wall at an angle of at least 900 to the surrounding wall, usually in a plane parallel to the top wall. A diaphragm having the above-mentioned structure including a top wall, a surrounding wall and a flange is well knovmss, and various methods and apparatuses for forming such diaphragms have been proposed in many countries in the world. These known methods and apparatuses have merits and demerits but they are all still deficient in some way or another. The conventional methods and apparatuses can be roughly divided into two types. A typical example of one type is disclosed in the specification of Belgian Patent No. 804a799 (oyo Rubber Ind. Co.Ltd., Tockyo). According to this known technique, a diaphragm membrane cut into a predetermined shape is placed to cover a mould shaped to provide a desired configuration and each peripheral side of the membrane is stretched so that the membrane is closely applied to the mold as uni#ormly as possible. Then, the respective peripheral sides of the diaphragm membrane are fixed and the membrane is subjected to heat treatment in this state, whereby a heat-shrinkable cloth contained in the diaphragm membrane is shrunk and, simuftaneous##, a @@ober layer of the diaphragm membrane is vulcanized. A diaphragm having a configuration corresponding to the configuration of the mold is thereby formed. The known method and apparatus of the other type are disolosed in the specification of British Patent No. 1,323,991 (n.J.0. Wilison and M.H. Elson). According to this known technique, when a diaphragm membrane is closely applied to a mould shaped to provide a desired configuration, the peripheral sides of the diaphragm membrane are fixed to the mould so that air tightness is maintained between the peripheral edges of the diaphragm membrane and parts of the mould. Air present in the space defined by the mould and the diaphragm membrane in the portion inwardly of the peripheral sides is removed oy section, and the membrane is more stretched in the latter, inner portion than in the peripheral portion so that the membrane is closely applied to the cavity of the mould. In this state, the diaphragm membrane is heated and vulcanized to obtain a diaphragm having a desired configuration. The method and apparatus of the first mentioned known type are defective in that the operation of applying the diaphragm membrane closely to the mould in agreement with the configuration thereof is very troublesome and time consuming, and the quality of the end product is influenced by the variations in the skill of the workman so that the resulting products are not of uniform quality. The method and apparatus af the former type, however, are advantageous in that even if a diaphragm, prepared according to this known technique, is incorporated in a gas meter and used for a long time, changes, especially changes of the configuration and dimensions which cause metering errors, are very small with the lapse of time. More specifically, according to the method and apparatus of the former type, since the diaphragm membrane is first applied closely to the mould along the concave and convex surface thereof and then stretched and the diaphragm membrane is subjected to heat treatment in this state, the top wall, surrounding wall and flange are constructed substantially independently from the portions of the membrane corresponding these respective areas thereof, and hence there is hardly any stress, resulting from the tension applied to the membrane during the moulding operation, left in the resulting moulded diaphragm. Accordingly, if this diaphragm is used for metering the gas so as to be caused to come into contact with active ingredients of the gas, the shape or configuration of the membrane hardly changes even if the diaphragm is used for metering the gas for a long time. Thus, the original configuration and dimensions can be maintained and metering errors are not made. In the method and apparatus of the latter type, the operation of attaching a diaphragm membrane to the mould can be accomplished mechanically with ease. liowever, since the membrane spread in a two-dimensional manner is forcibly arranged in agreement with the mould having a three-dimensional configuration, a large tensile stress is applied to the membrane during the moulding step. According to the method and apparatus of this type, since the diaphragm membrane is heat-treated in this state to cause a thermal shrinkage in a fibrous fabric in the membrane, in the resulting diaphragm, tensile stresses are left in the respective membrane portions. Accordingly, when the resulting diaphragm is used in a gas meter, tbe configuration and dimensions of the diaphragm can change in a relatively short time. Therefore, the diaphragm prepared according to the method and apparatus of the latter type is unsatisfactory in that the durability is relatively poor, though this diaphragm is advantageous in that it can be prepared relatively easily. As is seen from the foregoing illustration, the conventional methods and apparatuses for preparing diaphragms have merits and demerits but they are still deficient in some way or another. The present invention seeks to eliminate the above-mentioned defects of diaphragms prepared according to the aforegoing conventional methods and apparatuses. In accordance with a first aspect of the present invention, there is provided an apparatus for the preparation of flexible diaphragms having a configuration which includes a top wall of predetermined shape, a surrounding wall extending from the periphery of the top wall and a flange extending from the periphery of the surrounding wall. The apparatus comprises a pressure-receiving mould having top, surrounding and flange faces formed to impart said configuration to a diaphragm prepared by that mould, a pressing mould adapted to be mated with said pressure-receiving mould in the region of said flange face for gripping therebetween the flange-forming portion of a diaphragm forming membrane, a first electromagnet carried by the pressing mould for selectively holding together with a predetermined force the pressure-receiving and pressing moulds in their mated condition, the pressure-receiving mould being adapted to be selectively held on a stand by means of a second magnetic force, and the pressing mould being selectively connectible to a displaceable pressing mould lifting device by means of a third magnetic force. Preferably, the second magnetic force is provided by a second electromaylet carried by the stand and the third magnetic force is provided by a third electromagnet carried by the displaceable pressing mould lifting device. Advantageously, the magnetic force (f24) of the mould connecting electromagnet, the magnetic force (¯8) of the electromagnet for lifting the pressing mould and the magnetic force (f7) of the electromagnet for locating the pressure-receiving mould (13) satisfy the following relationship: : ±24 < fg < f7 In accordance with a second aspect of the invention, there is provided a method for the preparation of flexible diaphragms utilizing the aforegoing apparatus, the method comprising applying to the pressure-receiving mould a diaphragm constituting membrane so that the membrane is stretched over the top, surrounding and flange faces of the pressure receiving mould, the membrane being made from a heat-shrinkable cloth having a rubber outer layer, gripping a flange-forming portion of the membrane between the flange-forming parts of the pressurereceiving and pressing moulds, with the latter moulds being held together by the magnetic force of the first electromagnet, subjecting the diaphragm-constituting membrane to heat treatment in this state to cause the heat-shrinkable cloth of the membrane to thermally shrink about the configuration of the pressure-receiving mould and to cause vulcanization of the rubber layer, and thereafter separating the pressure-receiving and pressing moulds and withdrawing the moulded diaphragm thus formed. Thus, in the present method, the top wall and surrounding wall of the membrane are not directly gripped between mating faces of the pressure-receiving and pressing moulds. Instead, only that portion of the membrane which is to form the flange part of the final diaphragm is gripped between the moulds. In accordance with another aspect of the present invention, there is provided a method and apparatus for preparing flexible diaphragms, in which combined pressure receiving and pressing moulds are placed on a stand at a predetermined position in the region of the magnetic field of an electrona=étic device, the magnetic force of which is effective to hold rigidly the pressure receiving mould, a lifts device for the pressing nzould is then brought down and has means to attract the pressed± mould thereto to separate the pressing mould from the pressure-receiving mould and to maintain the pressing mould stationary in this lifted state, and when a diaphragm-constituting membrane is applied to the pressure-receiving mould for the next cycle of the manufacture, the pressing mould is returned to its original position by the lifting device so that the pressing mould is precisely registered with the pressurereceiving mould, whereby when the moulds are mated with each other, a troublesome, hitherto necessary manual operation is obviated. Uhe use of the magnet to hold together the pressure receiving and pressing moulds during the heat treatment step has the advantage that uniform magnetic forces are applied to the two moulds and the force applied to the flange-forming portions of the diaphragm-constituting membrane is kept constant, whereby diaphragms of uniform quality can be manufactured. Advantageously, the moving speed of the lifting device, which is brought down for registering the pressing mould with a pressure-receiving mould, is gradu#lly reduced as the lifting device comes close to the pressurereceiving mould, whereby the diaphragm-constituting membrane is spread on the convex surface of the pressurereceiving mould more precisely and more easily than hitherto. The present invention is described further hereinafter, by way of example, with reference to the accompanying drawings, in which: Fig.l is a perspective view of a first flexible diaphragm, of known configuration, producable by an apparatus and method in accordance with the present invention; Fig.2 is a perspective view of a second flexible diaphragm, of known configuration, producabie by vl apparatus and method in accordance with the present invention; Six.3 is a diagrammatic front view of a diaphragm forming apparatus in accordance with the invention; Fig.4 is a side view of the apparatus of Fig.3; Fig.5 is a sectional front view of a moulding device for an apparatus in accordance with the invention; ; Fig.6 is a plan view from above of the pressurereceiving mould of Fig.5; Fig.? is a front view of the pressure receiving mould of Fig.6; Fig.8 is a sectional view of the pressure receiving mould on the line R-Z in Fig.6; Fig.9 is a plan view from above of another embodiment of pressure receiving mould; Fig. 10 is a sectional view of the pressure receiving mould of Fig.9 taken on the line m-m of Fig.9; Fig. 11 is a plan view of a pressing mould for an apparatus in accordance with the invention; Fig.l2 is a front view of the pressing mould of Fig.ll; Fig. 13 is a front view of another embodiment of pressing mould; and Fig.l4 is a diagrammatic sectional view through a membrane from which a diaphragm is to be formed. Fig.3 is a perspective front view illustrating an apparatus for preparing diaphragms according to the present invention (moulds are not shown), and in Fig. , reference numerals ó and 7 identify a locating stand and an alectromagnet device for fixing a pressure-receiving mould at a predetermined position, Reference numeral 8 identifies an electromagnet device for holding a pressing mould, the electromagnet device 8 being complected to a pressing mould lifting device 9 which can move in the vertical direction. Reference niiineral 10 identifies a pusher device which is drivable in a direction laterally of the mould for displacing colnbined pressure-receiving and pressing moulds away from the locating stand 6. Reference numerals 11 identify push button switches for driving and stopping the apparatus. Fig.4 is a side view illustrating the apparatus shown in Fig.3 (the pusher device 10 shown in Fig.3 is omitted). In Fig.4, reference numberal 12 identifies a guide forming part of the lifting device 9. Fig.5 is a sectional front view showing the condition where a pressure-receiving mould, to which a diaphragm-constituting membrane is applied, is combined with a pressing mould. In Fig.5, reference numerals 13, 14 and 15 identify the pressure-receiving mould, the pressing mould and a diaphragm-constituting membrane, respectively. The pressure-receiving mould 13 (see also Fig.7) in the present embodiment has a circular configuration as shown in Fig.6, and has a top face 1', a surrounding face 2' and a flange face 3' corresponding to the top wall 1, surrounding wall 2 and flange 3 of the resulting diaphragm, respectively. A groove 16 for receiving therein an unvulcanized rubber gasket 4 is formed on the flange surface 31 to surround the top face 1' concentrically, and a substantially vertical wall 17 is formed on the periphery of the flange face 3## The underside face of the pressure-receivir. mould 13 is removed to form a convex recess, whereby the speed of conduction of the heat to the top face 1' and surrounding face 2' is increased. Fig.? is a front view of tile pressure-receiving mould shown in Fig.6 and wig.8 is a view showing the section tSren along the line 2 in Fig.6. Air escape holes 18 are formed on the top face 1' and surrounding face 2' of the pressQre-receiving mould 13, so that.wben a diaphragm-cons-tituting membrane 15 is applied to the pressure-receiving mould 13, air is not included between the membrane 15 and the mould 13. A projection 19 is formed at the centre of the top face 1' so that a mark of the position of a hole to be formed on the top wall 1 of the diaphragm on attachment of the diaphragm to a metering device is provided during the diaphragm-forming step. Fig.9 illustrates another embodiment of the pressure-receivbirS mould which is different from the above-described pressure-receiving mould in that the top face 1' has a rectangular shape. Fig.10 is a view showing the section taken along the line m-m in Fig.9# Reference numerals 20 identify insertion holes for pins which stop the movement of the diaphragm-constituting membrane prior to mating of both the mould halves so as to uniformly stretch the membrane when the membrane is applied to the pressure-receiving mould 13 and is pressed by the pressing mould 14. Figs. 11 and 12 are plan and front views showing one embodiment of a pressing mould in accordance with the present invention. Referring to Figs. 11 and 12, a disc-like upper yoke 21 has four legs 22 which extend from the periphery of the yoke 21, a ring 23 being mounted on the other end of the legs 22 for applying force to the flange lace 3' of ths pressure-receiving mould 13. A hollow cylinder 25 projects from the central region of the upper yoke 21 in a direction parallel to the legs 22, so that an angular mould-connecting magnet 24 can be attached to the hollow cylinder 24. After the mould-connecting magnet 24 is fitted in the cylinder 25, solder 26 is inserted into a clearance defined by the outer wall of the cylinder 25 and the inner wall of the magnet 24 to fix the magnet 24 in position. It is preferred that a relation satisfying the requirement represented by the following formula be established between the magnetic forces of the mouldconnecting magnet 24, the electromagnet device 7 for fixing the pressure-receiving mould and the eelectromagnet device 8 for attracting the pressing mould: f24 < f, < ¯7 wherein ±24 stands for the magnetic force of the mouldconnecting magnet, fe stands for the magnetic force of the electromagnet device for attracting the pressing mould, and ¯7 stands for the magnetic force of the electromagnet device for fixing the pressure-receiving mould. The outer face of the ring 23 fixed to the ends of the legs 22 is fitted to the vertical wall 17 of the pressure-receiving mould 13 in a socket-spigot joint- like manner, so that the formation of wrinkles is prevented in the diaphragm-constituting membrane, which is applied to and stretched over the pressure-receiving mould. Reference numerals 27 and 27' represent notches formed mainly for decreasing the weight of the pressing mould. The pressing mould may be formed to have a cap-like shape as shown in the front view of Fig.13. If such shape is given to the pressing mould, it is preferred that some through-holes 28 are formed in order to enable circulation of air. A preferred method and apparatus in accordance with the present invention is that in which a diaphragmconstituting membrane 15 having a section shown in Fig. 14 is applied to the pressure-receiving mould 13 described hereinbefore, this pressure-receiving mould 13 is mated with the above-mentioned pressing mould 14 and the membrane 15 is then subjected to a heat treatment in hot air while the flange-forming portion of the membrane 15 is kept in the pressed state. The preferred embodiment of the present invention will now be described in detail. Ordinarily, the top wall of the diaphragm is flat. In other words, the top face of the pressure-receiving mould is ordinarily flat. However, the method and apparatus of the present invention may be applied to the manufacture of diaphragms having an arcuate face as the top wall face. Furthermore, in a diaphragm prepared according to the present invention, the surrounding wall and top wall ordinarily have a conical or pyramid shape. Of course, the side face of the cone or pyramid may be arcuate to some extent. In this case, tne surrounding face of the pressure-receiving mould is formed to have an arcuate shape. It is preferred for the diaphragm to have a flange which extends in a plane parallel to the top wall. However, the present invention may be effectively applied to the preparation of a diaphragm having a flange having a somewhat arcuate face. As is seen from the foregoing illustration, the term flexible diaphragm" used in the present invention is a generic term and by this term is meant any pan-type or hat-type diaphragm having a configuration including a top wall having a flat or arcuate face, a surrounding wall having a flat or arcuate face, which extends from the periphery of the top wall, and a flange having a flat or arcuate face, which extends from the periphery of the surrounding wall. The method for preparing diaphraglKs by using the above described moulding apparatus will now be described in detail. As shown in Fig. 14, the diaphragm-constituting membrane normally used in the present technique comprises a base fabric formed by weaving or knitting from so-called heat-shrinkable fibres 29, such as polyester fibres, which have a property of shrinking when heated to a predetermined temperature and layers 31 of an oil-resistant rubber such as acrylonitrile rubber or epichlorobydrin rubber, which are ordinarily formed on both surfaces of the base fabric by an adhesive layer 30. This diaphragm-constituting membrane 15 is cut into a predetermined size and, as showantin Fig.5, the membrane 15 is placed on the pressure receiving mould 13 fixed on the stand 6 by the fixing eledttomagnet device 7. Prior to this application of the mambrane 15, the pressing mould 14 to be mated with the Fressure-receiving mould 13 is held by the pressing mould-attracting electromagnet device 8 and maintained statpnary in its raised position. An unvulcanized rubber gasket 10 is packed in the gasket groove 16 of the pressure-receiving mould 13. The pressing mould 14 attracted to the pressing mould-attracting electromagnet device 8 of the pressing mould lifting device 9 is then brought down onto the pressure-receiving mould 13. The speed of this downward movement of the pressing mould 14 is gradually reduced as the pressing mould 14 is brought close to the pressurereceiving mould 13. Finally, the end face 23' of the ring 23 of the pressing mould 14 is pressed onto the flange face 3' of the pressure-receiving mould 13 by way of the diaphragm-constituting membrane 15. At this stage, the lower end faces of the hollow cylinder 25 of the pressing mould 14 and the mould-connecting magnet 24 are located in close proximity to the surface of the diaphragmconstituting membrane 15 spread on the top face 1' of the press7re-receiving mould 13, but they are prevented from actually coming into engagement with the surface of the membrane 15 by virtue of a slight clearance formed therebetween. It is preferred that this clearance be about 0.3 to 0.5 mm. When the pressing mould 14 is thus mated with the pressure-receiving mould 13 in such a manner that the flange-forming portion of the diaphragm-constituting membrane 15 is gripped between the two moulds, reverse excitation is caused in the pressing mould-attracting electromagnet device 8 so that the polarities of both the electrodes are instantaneously reversed. The application of current is then stopped so that the pressing mould lifting device 9 is alone raised up, beiqlg separated from the pressing mould 14. The lift inS device is stopped at a predetermined position. Reverse excitation is also affected instanteneously in the receiving mould-fixing electromagnet device 7 in the same manner as described above, and the application of current to the electromagnet is then stopped. When the above operations of reverse excitation have been completed, the pressure-receiving mould 13 and the pressing mould 14 remain connected to each other by the magnetic force of the mould-connecting magnet 24 disposed in the pressing mould 14, strictly speaking, by this magnetic force and the weight of the pressing mould. The pusher device 10 is then actuated to feed another pressure-receiving mould onto the locating stand 6 and simultaneously to push out the mated moulds onto a conveyor device (not shown) for guiding the mated moulds into a chamber filled with hot air; the pusher device 10 is then returned to its original position. The pair of the moulds 13 and 14 thus pushed out are heat-treated for a predetermined time in t'nis hot air chamber maintained at a predetermined temperature. During this heat treatment, the flange-forming portion of the diaphragm-constituting membrane 15 is gripped between the pressure-receiving mould 13 and the pressing mould 14, the membrane 15 being prevented from moving freely in this state by the magnetic force of the magnet 24. Accordingly, the membrane 15 is shrunlr along the top face 1' and surrounding face 2' of the pressure-receiving mould 13, with the result that the top wall 1, surrounding wall 2 and flange 3 of the dia phragm are formed precisely according to the confiCuration of the mould 13; simultaneously, the gasket 5 is attached to one surface of the flange 3 integrally therewith. After termination of the heat treatment, the mated pressure-receiving and pressing moulds 13 and 14, together with the moulded diaphragm-constituting membrane 15 are transported by the above-mentioned conveyor device to a position within the stroke path of the pusher device 10, and the moulds 13 and 14 are displaced by the pusher device 10. At this stage, the pair of mated moulds to which a diaphragm-constituting membrane 15 has been attached are placed on the locating stand 6, and the magnetic forces of both the electromagnet devices 7 and 8 are released, the pressing mould lift device 9 being held at the elevated position. Accordingly, the paired moulds which have beet, subjected to the heat treatment are replaced by fresh mated moulds on the stand 6. \hen the pair of the heat-treated moulds are placed at a predetermined position on the stand 6, the pressurereceiving mould-holding electromagnet device 7 is actuated to fix the pressure-receiving mould 13 onto the stand 6. Then, the pressing mould lifting device 9 is actuated and brought down onto the stand 6 and, as soon as the pressing mould-attracting electromagnet device 8 cones into contact with the pressing mould 14, the lifting device 9 is stopped and current is applied to the electromagnet device 8 to excite the electromagnet device 8. Since these three magnets, that is, the pressurereceiving mould-fixing electromagnet device 7, the magnet 24 fixed to the pressing mould 14 and the pressing mould-attracting electromagnet device 8, are arranged to satisfy the requirement defined by the above-mentioned formula, when the pressing mould lifting device 9 is driven and raised up, the pressing mould-attracting electromagnet device 8 separates the pressing mould 14 from the pressure-receiving mould 16, and the electro magnet device 8 is raised up and stopped at the original position. Then, the diaphragm 4 covering the pressurereceiving mould 13 is peeled off from the mould 13, and ordinarily, the portion outside the gasket 5 is cut off. Thus, the final diaphragm is obtained. Then, in the same manner as described hereinbefore, a rubber gasket 5 is packed in the groove 16 of the above-mentioned pressure-receiving mould 13, and a fresh diaphragm-constituting membrane 15 is uniformly spread on the pressure-receiving mould 13. The pressing mould lifting device 9 is then driven to bring down the pressing mould 14 and the mould 14 is mated with the pressure-receiving mould 13. Since the pressing mould lifting device 9 is moved downwards precisely along the vertical axis by the guide 12, the elevated pressing mould 14 is returned from the position separated from the pressure-receiving mould 14 and both the moulds 13 and 14 are precisely mated with each other without any error. Accordingly, the diaphragm-constituting membrane 15 is uniformly stretched and is closely held to the pressure-receiving mould 13 with the flange-forming portion of the membrane 15 gripped in the same manner as described hereirvbefore. The method and apparatus for preparing diaphragms according to the present invention have been described with reference to illustrated embodiments thereof, but it must be understood that modifications and variations may be made without departing from the scope of the present invention as defined by the appended claims. For example, the sectional configuration of the gasket 5 is not particularly critical in the present invention. For instance, a diaphragm in which, as disclosed in the above-mentioned specification of Belgian Patent No. 804,793, the entire face of the gasket that confronts the diaphragm-constftuting membrane is not stuck to the membrane, that is, the inner circumferential side of the gasket, i.e., a part near the surrounding wall, is not stuck to the diaphragm-constituting membrane but is independent from the diaphragm-constituting membrane, can be effectively made according to the method and apparatus of the present invention.

Claims: OLA1t4#. 1. An apparatus for the formation of flexible diaphragms having a configuration which includes a top wall (1) of predeterruined shape, a surrounding wall (2) extending from the periphery of the top wall (1) and a flange (3) extending from the periphery of the surrounding wall (2), said apparatus being characterised by a pressurereceiving mould (13) having top (1'), surrounding (2') and flange (3') faces formed to impart said configuration to a diaphragm prepared by that mould, a pressing mould (14) adapted to be mated with said pressure-receiving mould (13) in the region of said flange face (3') for gripping therebetween the flange-forming portion of a diaphragm forming membrane, a first electromagnet (24) carried by one of the moulds '#13,14) for selectively holding together with a predetermined force the pressurereceiving and pressing moulds (13,14) in their mated condition, the pressure-receiving mould (13) being adapted to be selectively held on a stand (6) by means of a second magnetic force, and the pressing mould (14) being selectively connectible to a displaceable pressing mould lifting device (9) by means of a third magnetic force. 2. An apparatus as claimed in claim 1, the first electromagnet (24) is carried by the pressing mould (14) and in which said second magnetic force is provided by a second electromagnet (7) carried by the stand (6) and the third magnetic force is provided by a third electromagnet (8) carried by the displaceable pressing mould lifting device (9). 3. An apparatus as claimed in claim 2, wherein the magnetic force (¯2l;) of the mould connecting electomagnet (24), the magnetic force (¯8) of the electromagnet (8) for lifting the pressing mould (14) and the magnetic force (f7) of the electromagnet (7) for locating the pressure-receiving mould (13) satisfty the following relationship: f24 < fe < ±7 4. An apparatus as claimed in claim 1, 2 or 3 including a power driven pusher device (10) for displacing mated pressure-receiving and pressing moulds (13,14) to and from the stand (6). 5. A method for the preparation of flexible diaphragms utilizing the apparatus of claim 1, character sized by applying to the pressure-receiving mould (13) a diaphragm-constftuting membrane (15) so that the membrane is is stretched over the top (It), surrounding (2') and flange (3') faces of the pressure-receiving mould (13), the membrane (15) being made rrom a heat-shrinkable cloth (29) having a rubber outer layer (31), gripping a flangeforming portion of the membrane (15) between the flangeforming parts of the pressure-receiving and pressing moulds (13,14), with the latter moulds (13,14) being held together by the magnetic force of the first electromagnet (24), subjecting the diaphragm-constituting membrane to heat treatment in this state to cause the heat-shrinkable cloth (29) of the membrane to thermally shrink about the configuration of the pressure-receiving mould (13) and to cause vulcanization of the rubber layer (31), and thereafter separating the pressure-receiving and pressing moulds (13,14) and withdrawing the moulded diaphragm thus formed. 6. A method as claimed in claim 5, wherein, at the time that the pressure-receiving and pressing moulds (13,14) are mated together, the pressure receiving mould (13) is held on the stand (6) by the magnetic force (±7) Of a second electromagnet (7) carried by the stand (6). 7. A method as claimed in claim 6, wherein, whenever the pressure-receiving and pressing moulds (13,14) are mated or separated, the pressing mould is held to the lifting device (9) by the magnetic force (fug) of a third electromagnet (8) carried by the lifting device (9). 8. A method as claimed in claim 7, in which the magnetic force (f24) of the mould connecting electromagnet (24), the magnetic force te ) of the electromagnet (8) for lifting the pressing mould (14) and the magnetic force (f7) of the electromagnet (7) for locating the pressure-receiving mould (13) satisfy the following relationship: f24 < fs < ¯7 9. A method as claimed in claim 6, 7 or 8, in which said second and third electromagnets (7,8) are subjected to momentary reverse excitation immediately after being de-activated to release the moulds (13,14) from the stand and lifting -device, respectively. 10. A method as claimed in any of claims 5 to 9, wherein mating and separation of the pressure-receiving and pressing moulds (13,14) is effected by displacement of the latter parts (13,14) in a vertical direction by the lifting device (9).

Inventors: AKIYAMA, TAKESHI, ANZAI, YASUO, MASUI, KOJI
Applicants: FUKUSHIMA RUBBER CO. LTD., THE TOYO RUBBER INDUSTRY CO., LTD.
Application year: 1980
Main classification: B29C17
IPC codes: B29C61, G01F3, B29C43, B29C35, F16J3, B29C51, B29C67, B29C33, B29B15, B29D99