HYDROCARBON WATER FUELS,SLURRIES AND OTHER PARTICULATE MIXTURES

Abstract: The first aspect of the invention involves stable emulsions of hydrocarbons and water using a combination of a low molecular weight agent and a high molecular weight material. In another aspect of the invention slurries are formed for fuel purposes utilizing coal particles with hydrocarbons and water and the aforesaid agent and material to achieve a stable combination or non-combustible materials with water alone or in conjunction with other liquids using the aforesaid agent and material. The present invention also is useful as transportation agents in pipelines, to lower pumping costs.

Description: DESCRIPTION HYDROCARBON WATER FUELS, SLURRIES AND OTHER PARTICULATE MIXTURES This application is a continuation-in-part app¬ lication of our co-pending United States Application Serial No. 771,272, filed on February 23, 1977. Hydrocarbons and water mixtures have many potential uses, such as in internal combustion engines and as a fuel for heating purposes, either in themsleves or combined with coal in a coal slurry, or when combined with combustible or non-combustible solids or even with water or oil as the sole liquid. It is believed that emulsions of hydrocarbons and water have not come into general use because of the rel¬ ative instability of emulsions involving agents in the fuel in economical quantities. However, the need for stable emulsions of hydrocarbons and water has become more important with the increasing price of fuel. For many years it has been the practice to inject water into fuel systems for purposes of improving engine performance. It has also been recognized that water injection will enable combustion to occur at a lower temperature, thereby decreasing the formation of oxides of nitrogen, which are major pollutants. In preparing satisfactory emulsions of hydro¬ carbons and water, it is necessary that the resulting product have satisfactory properties for use in the internal combustion engine. However, with heating uses, the fuel is nora lly fed into or atomized in a heating chamber. Moreover, it is necessary that any emulsion used as a heating fuel have sufficient stability to retain its properties until the tine comes for its use. It has been proposed to add coal to oil including crude oil, but such proposals have thus far proved unsuccess¬ ful because of the inability to maintain the coal in a stable suspended state in the oil for the usual passage of time between manufacture and commercial use. It is accordingly a principal object of the present invention to provide stable emulsions of hydro¬ carbons and water for general fuel use, either with an internal combustion engine, for heating purposes, for jet engines and turbines or general use. Also, contem¬ plated are slurries, such as coal slurries which can be readily transported. It has been recognized that hydrocarbon-water emulsions can be formed using surfactants as disclosed in U. S. Patent No. 3,527,581. It has also been proposed to use blends of polyoxyethylene emulsifiers in a paper by Peters and Stebar entitled "Water-Gasoline Fuels-Their Effect on Spark Ignition Engine Emissions and Performance" which was presented at the Society of Automotive Engineers, Inc., St. Louis, Missouri, on June 7-10, 1976. Such emulsions contain substantial amounts of water, but are either not stable over long periods of time or require such high quantities of emulsifiers to achieve satis¬ factory stability as to be uneconomical. OMFI Additional teachings of hyrocarbon-water emulsions for various purposes are disclosed in U. S. Patents 3,206,410, 3,311,561, 3,346,494, 3,442,842, 3,355,394, 3,645,903 and 3,876,391. The emulsions of the present invention are preferably water and gasoline, jet f el, heating oil, diesel oil, crude oil, coal slurries and non-combust¬ ibles. In accordance with the principles of the present invention, the suspended droplets and/or particles are relatively large and have a size usually in excess of about 1400 Angstroms. Thus, the emulsions of the present invention are more properly termed icroemulsions and have a milky appearance or black when coal is used. This is to be compared with micro¬ emulsions wherein the internal phase is present in a much smaller droplet and/or particle size so that a microemulsion has a translucent or transparent appear¬ ance. With the present invention the continuous phase is at times the hydrocarbon so that the emulsions are so-called water-in-oil emulsions. Other times the continuous phase is water so the emulsion is oil-in- water. Where the water percentage is less that 30% by weight, it can be regarded as a low internal phase ratio. In the range of 30% to 70% water by weight, it is present as a medium internal phase ratio and above 70% as a high internal phase ratio system, when, water is the internal phase. One of the advantages offered by the emulsions of the present invention is the great stability over long periods of time, usually well in excess of two months which satisfies usual storage and transportation requirements. Moreover, the viscosity of certain of the emulsions of the present invention is relatively low (about 1 centipoise) , although the sedimentation of ah emulsion (and therefore its instability) increases as viscosity is lowered. However, the present invention presents a satisfactory balance of high stability and low viscosity. In other applications of invention, high viscosity as well as high stability are afforded- Also, with the present invention satisfactory vaporization is achieved under conditions of reasonably low viscosity and satisfactory stability. Another characteristic of the invention is that it is usual to have water present in an amount of about 1 to 20% volume with the upper limit reaching 40% by volume or more. The emulsions of the present invention are achieved by using the combination of (1) a water or hydrocarbon soluble (ionic or noionic) relatively low molecular weight agent (molecular weight in many instances of the order of 1000) which is generally a substance O > W1P wherein one side or part of the molecular is hydrophillic and the other side is lipophillic and (2) a high mole¬ cular weight material (of the order of 500,000 crmore) that is swellable in water (cross-linked) and/or is water soluble (substantially non-cross-linked) . The combinationof the agent and the high mole¬ cular weight material creates an extremely stable bond between the water and the hydrocarbon. At the same time, in many instances, the aforesaid combination achieves a low viscosity even where the water is present in excess of 25% by volume. It will be seen that the present invention also contemplates the use of one or more agents, or one or more high molecular weight materials, or a combination of two of one material and one of the other, or vice or versa, or two or more of each material. The present invention is believed to function satisfactorily with a wide range of hydrocarbons and particularly various gasolines of high or low octane and other well known fuels. However, the present invention also applies to other hydrocarbons and other carbon con¬ taining materials such as coal or even non-hydrocarbons such as carbon or even inorganic materials and inco - bustibles which may be introduced or dispensed in oil as a coal slurry with the dispersed particles being present in a size smaller than 60 mesh and preferably 200 to 325 mesh. When the present invention is used in connection with oils for heating purposes, it is demonstrated that RE A O PI //. WIFO many well known heating oils, such as #1, #2 or #6 may be used in a water and oil emulsion with suspended coal and/or carbon particles or other particles, both com¬ bustible and non-combustible. Examples of non-combust- ibles are lime, chalk, alumina and others. Because the emulsions prepared in accordance with the present inveniton are extremely stable, such emulsions are usable in the same way as presently avail¬ able furnace heating oil- Moreover, coal particles can be suspended and held suspended in the emulsion with coal present in as much as 50% by weight and sometimes in an even greater amount. Also, the presence of water in the emulsion may improve combustion performance because of the micro-explosions as discussed hereinafter. In some instances the coal can be suspended in water through the practice of the present invention with the use of little or no oil at all. A very important consideration arising from the present invention is that the presence of water in the stable emulsion serves to create micro-explosions of water when the emulsion of the present invention is used in an internal combustion engine or in a heating system. Such micro-explosions arise from the superheating of the water in the emulsion. The effect achieved is the blowing of the oil particles apart throughout the hydrocarbon. It is believed that the aforesaid micro-explosions have the effect of substantially increasing the performance of the combustion process. In heating or use in a diesel engine the oil is normally simply fed into or atomized in a heating chamber or injected therein. Thus, the present invention has use for heating or diesel engine purposes and is especially attractive in the formation of stable coal slurries. Another contemplated use of the present invention is with a herbicide or a plant growth regulator which will be collectively referred to as an agriculturally active agent. An example of an agriculturally active agent usable with the present invention and water to form a stable emulsion is 2,4D. One agent used in connection with the present invention is sold by the American Cynamid Company and is identified as product OT-100. This agent is the sodium salt of dioctylsulfosuccinnic acid. A second agent usable in connection with the present invention is the sodiumsalt of decylbenzenesulfonic acid. A third agent is Toximul MP (sulfonate/non-ionic blend) sold by the Stepan Co. This is calcium dodecyl benzene sulfonate and alkyl phenoxy pholyoxyeth lene ethanol. A fourth agent is Triton X45, sold by the Rohm & Haas Company, which is octylphenozypolyethoxy ethanol. Examples of high molecular weight materials usable in the present invention are Carbopol 941 either in acid form or in the completely neutralized form using sodium hydroxide, sodium carbonate, ammonia and other well known neutralizing agents, in stochiometric amounts or other¬ wise. Carbopol 941 is a high molecular weight poly- acrylic acid as disclosed in U. S. Patent 2,798,053. A second example of a high molecular weight material is an acrylamide/sodium acrylate identified as Dow XD 8992 as disclosed in U. S. Patent 3,699,103 and is partially crosslinked. A third example of a high molecular weight material is a hydrolized starch polyacrylonitrile graft copolymer as disclosed in U. S. Patent 3,935,099. A fourth example of a high molecular weight material is a high molecular weight polyoxyethylenecoag-ulant of Union Carbide Company, where the molecular weight is in excess of five hundred thousand. Yet another advantage of the present invention lies in the fact that relatively small amounts of the agent and high molecular weight materials are used. In¬ deed an effective amount of the agent can be as low as 3.7 grams per liter of gasoline, down to as low as one gram per liter or slightly less. In some instances it is desirable to combine two of the aforementioned high molecular weight materials such as the Carbonpol 941 (in the form of the sodium salt or otherwise) and the Dow XD 8992 in formulating the stable emulsion of the present invention. In any event, the present invention contemplates, irrespective of the particular high molecular weight material and low molecular weight agent O being employed, that in many cases relabively small quantities of the high molecular weight material and low molecular weight agent may be used to acheive a highly stable mixture. This, of course, constitutes a significant advantage of the invention in terms of achieving a highly- stable mixture at a relatively low cost. It has been found that the high molecular weight agent may be present in quantities as low as lOOpm, total weight mixture, but concentrations - in the neigh- borhood of lOOOppm are generally preferred as a minimum. With reference to the low molecular weight agent, a minimum concentration of 500ppm is acceptable in some cases, but the generally preferred minimum is about lOOOppm. Of course, there are some mixtures involving certain components which will require significantly higher amounts of stabilizing materials as can be determined by ordinary experimentation. The agent is added directly at times to the hyrdocarbon with the high molecular weight material in aqueous solution or mixture then added to the hydro¬ carbon agent solution. In some instances, for example when using Triton X45, it is added to the water, rather than to the hydrocarbon because of the special solubility of Triton X45. This is followed by gentle mixing at room temperature immediately, or for some short period of time, usually not more than fifteen minutes to achieve a white or milky macroemulsion. The emulsions acheived through the present invention are so stable as to remain intact under short term centrifuge tests and temperature tests and storage tests for periods of time of sixty days or more as required by industry. When used in a coal slurry, it is possible to use less liquid hydrocarbon or none at all because coal, carbon particles or other particulate heat giving mat¬ erial may be added to enhance the heat value of the emulsion. For example, an emulsion produced in accord- ance with the invention for heat purposes is composed of 50% by weight coal, 40% by weight heating oil and 10% by weight water. Alternatively, another coal slurry produced in accordance with this invention is composed of 50% by weight of water and 50% by weight of coal, although the amount of coal can be even greater. Also, bituminous coal, lignite and solvent refined coal may be used. It should be kept in mind that in formulating emulsions in accordance with the present invention that the use of greater amounts of the high molecular weight material generally allows the use of smaller amounts of the agent. This is important where the quantity of the high molecular weight material is less expensive than the quantity of the agent. From the examples in the Specification of this Application, it will be seen that relatively low quantities of both the high molecular weight material and the agent are used so that emulsions OM prepared in accordance with the invention are compet¬ itively priced. Thus, where the agent is present in relatively low levels, the high molecular weight material is effective to lower the amount of the agent that is needed. However, at higher levels of agent, it tends to dominate the high molecular weight material to the extent that in some cases the agent alone will produce a satisfactory, albeit extremely expensive emulsion. it has also been observed that emulsions are . more rapidly formulated when the high molecular weight material is of the swellable type. Moreover, with the increase of water in the internal phase, that is from low to medium or medium to high, viscosity will increase. Conversely, where the water is in the external phase, an increase of water will lower viscosity. From the foregoing, it can be seen that the emulsions of the present invention are more stable and are macroemulsions which give rise to micro-explosions when consumed, to achieve better engine and/or burning efficiency. Moreover, with the present invention, coal including bituminous coal, lignite and solvent refined coal and other combustible materials like carbon part¬ icles or non-combustible materials can be stabilized for a long period of time for transportation or storage. Where desired, the viscosity and violatility can be adjusted using suitable materials or solvents, such as alcohols, like methyls, ethyl or isopropyl alcohol, ketones such as acetone, ethers, etc. It is theorized that the high molecular weight material provides a generic matrix structure or has the effect of structuring the overall mixture in order to hold very tightly the various components. While App¬ licants do not wish to be bound by any particular theory, it is believed that the high molecular material of the present invention provides a matrix wherein the water is usually latched onto the matrix with the agent acting as a hook between the water phase and the hydrocarbon phase. Stated more broadly, the theory is that the present in¬ vention provides a matrix wherein the water has an aff¬ inity for the matrix with the agent having an affinity between the water phase and the hydrocarbon phase. While in many instances the water is structured or functions as a matrix, the hydrocarbon can also be structured, for instance through the use of aluminum salts of naphthenic acids and coconut oil acids or a mixture of naphthenic acid and unsaturated acids with the agent and water. In many instances the agent is a surface active agent, although the invention is not limited to such a feature. It is also contemplated that the agent be present in either the water or hydrocarbon phase or both. It is also contemplated that other additives may be included, such as sodium chloride and other salts, OMP the presence of which prevents the formation of a high internal phase ratio material. Certain examples of the invention will now be provided for the sake of illustration and not by way of limitation. In these examples certain abbreviations have been used. The low molecular weight agent will have the following abbreviations: 51 American Cyanamid Company- OT-100- sodium salt of dioctylsulfosuccinnic acid. 52 Arco Chemical Company- Altrawet DS - sodium salt of decylbenzenesulfonic acid. 53 Stepan Company- Toximul MP - calcium dodecyl benzene sulfonate and alkyl phenoxy polyoxyethylene ethanol. 54 Rohm & Haas Company - Triton X45 - octylph- enoxypol ethoxy e hano1. 55 Imperial Chemical Company, Inc. (ICC U.S.) Arlacel C Sorbitan sesquioleate. S6 Imperial Chemical Company, Inc. - Tween 40 polysorbate 40 (polyoxyethylene 20 Sorbitan mono palm- itate) . 57 Proctor & Gamble (Ivory liquid detergent) U. S. Patents 3,024,273, 3,179,598, 3,179,599 and 3,793,233. 58 Stepan Chemical - Ninate 401 - Calcium dodecyl benzene sulfonate. S9 Stepan Chemical - (Ninate 411) - alkylamine dodecyl benzene sulfonate (burns completely-contains no metal) . S10 BASF Wyandotte Co.- (ES 7071 AS) Sll BASF Wyandotte Co.- (ES 7071) 512 BASF Wyandotte Co.- Plurodot - (HA 430) 513 BASF Wyandotte Co.- Plurodot - (HA 450) 514 BASF Wyandotte Co. - (ESO 14734) 515 BASF Wyandotte Co. Pluropac - (D-25) S16 BASF Wyandotte Co. - Pluropac - (T-55) 517 BASF Wyandotte Co. - (E8 7312) 518 ICI (Imperial Chemical Industries) - IL-540 (settled) and (mixed) 519 Diamond Shamrock Co.- (Fuelspere 55) S20 Diamond Shamrock Co.- (Modicel VD) 521 General Electric Co. - (SF 1066 Silicone) 522 Diamond Shamrock Co. - (Fuelsperse 70) 523 Diamond Shamrock Co. - (Fuelsperse 042) 524 Monsanto Chemical Co. - (MTS 2049) S25 Monsanto Chemical Co. - (MTS 2050) 526 Monsanto Chemical Co. - (MTS 2052) 527 Monsanto Chemical Co. - (MTS 2053) 528 Monsanto Chemical Co. - (MTS 2054) 529 Stepan Co. - (Makon 14) S30 Stepan Co. - (Makon 4) 531 Stepan Co. - (Makon 30) 532 Stepan. Co. - (Makon 8) O ,Ϊ? 533 ICI (Imperial Chemical Company - (IL 540) (new) 534 Monsanto - (MTS 2056) 535 Monsanto - (MTS 2057) 536 Stepan Chemical Co.- (Stepantan-A) The high molecular weight material will have the foll¬ owing abbreviations: QI Dow Chemical Company XD 8992 (1300 swell- able poly (acrylamide/sodium acrylate) partially cross- linked as discussed in U. S. Patent No. 3,699,103. Q2 General Mills Company SG-P 502S swellable hydrolyzed starch polyarylonitrile graft copolymer as disclosed in U. S. Patent No. 3,935,099. Q3 B F Goodrich- Carbopol 941 - water soluble high molecular weight polyarylic acid as disclosed in U. S. Patent No. 2,798,053 in the completely neutralized form using sodium hydroxide, sodium carbonate or ammonia or other bases in stockiometric amounts or otherwise. Q4 Union Carbide Company - Polyoz Coagulant (MWM more than 500,000) polyoxyethylene Q5 Dow Chemical Company - Separan MG 700 partially hydrolized polyacrylamides as discussed in ϋ. S. Patent No. 3,825,069. Q10 Irradiated carbose (gamma carbose) - This was prepared by starting with Carbose (sodium carboxymethylcellulose) . Manufactured by BASF Wyandotte Co. The Carbose IM was exposed to gamma radiation and the Carbose (which is a polymer becomes cross-linked- The gamma radiation was obtained by using a batatron-20 MEV (million electron volts), gamma rays for 1 hour. This compound will be referred to hereinafter as irradiated polymerized sodium carboxymethylcellulose. Q14 Polybutadiene - (oleophilic) Q15 Polyvinyl acetate - (oleophilic) Q16 Polystryrene - (oleophilic) Q18 Stasorb 372 - A. E. Staleg Co. (similar to Q2) . See page 23 of Chemical & Engineering News, Nov. 5, 1979, Also usable in the present invention are trans¬ portation compositions which facilitate movements of the various emulsions, slurries, etc. through piping, pumps and pumping requirements by lowering pipe friction. The trans- portation agent is used in a pre ' -treatment step prior to pumping. One example is the use of Q4 as a pre-treatment in the pipe or as incorporated in the mixture. Also usable in the present invention are transportation materials and agents selected from one or oe of the S's and Q's spec- ifled above but not limited thereto. The concept of "transportation" referred to here- inabove is particularly directed to the transportation of oil or coal oil mixtures or coal, oil and water mixtures through pipe lines over long distances. As a general aspect, the invention is quite useful as a lubricant for container surfaces and conduits in general. The use of certain aspects of the present invention, as will now be described, substantially lowers the pipe C Λ. V. ' friction in order to greatly reduce pumping requirements. It has been found that S* materials alone are fairly good transportation adding (hereinabove referred to as transportation) materials. The S material can be incorporated into the body of the fluid solution or mixture being ransported or can be applied in a precoat- ing step to the inside wall of the pipe. It is preferr¬ ed that the S material in water solution or in a emulsion or other transportation agent be applied by direct in- jection into the pipe or other conduit container at various pumping stations along the length of the pipe. As such, the transportation agent generally has a lubricating function, and can be regarded as a lubricant. It has been further found that a combination of Q's and S's will act as a transportation agent as well as a stabilizing agent. For instance-, an emulsion**of gasoline and water or kerosene and water can be prepared using various combinations of Q's and S's in accordance with the present invention. This technique involves injecting the aforesaid emulsion of the Q and S material as a lubricant into the pipeline at pumping stations along the pipeline. Where the S material is used alone, a solution of the S material in water. *Such as S4 **having an S and Q material at a combined concentration of at least lOOOppm of total emulsion weight- It has been further found as a part of the present invention that silicates, such as sodium or potassium silicate are quite useful, either alone or in combination with certain S materials as transportation agents. One aspect of this feature of the invention involves blowing a water solution of silicates through the pipe in a precoating stage. Another aspect of the invention involves preparing a water solution or emulsion involving a silicate and a Q and a S and then blowing the entire mixture through the pipeline or injecting the same into the pipeline at pumping stations along the pipeline. In making up a solution of silicate, Q and S, it has been found that the silicate should be present in an amount of at least lOOOppm concentration based on the total weight of the solution or emulsion. A preferred material is S9 when used with silicates only. For coal and oil mixtures or coal, oil and water mixtures, the use of Q4 by itself has a transportation agent has also quite satisfactory. The preferred silicate is sodium silicate wherein there may be two, three or four molecules of solicon dioxide to one molecule of disodium oxide. In the following Examples the gasolines are: (A) American Oil Co. (AMOCO) Premium (No lead) av. octane # = 95.7 H2O means distilled water. (B) Same as above, but sub-regular (No lead) OMPI average octane # =88.0. EXAMPLE 1 75 parts by volume of Gasoline A containing 3.7 g/lit. of OT-100 of American Cyanamide were shaken with 25 parts by volume of water, containing 0.7 g/lit. of Dow Chemical Company's DX-1300 and 0.5 g/lit. of Na-941 carbopolate of 3 F Goodrich Chemical Co. A stable emulsion of gasoline/water was produced; on standing for one month at room temperature no noticeable separation took place; however, after 4.0 months a water layer, equalling 3.7 volume % of the total liquid appeared; after 9.0 months the separation of the aqueous layer was 5.6 volume % of the total liquid. The foregoing mixture was used as a fuel in a single cylinder internal combust- ion engine. Before use, viscosity was lowered by the addition of ethyl alcohol (10% by volume) . The engine operated satisfactorily under full load for an extended period of time. EXAMPLE 2 90 parts by volume of gasoline B containing 3.75 g of OT-100 of American Cyanamide Co./lit., gasoline were shaken with 10 parts by volume of water containing 1.0 g/lit. of a water swellable polymer SGP-5025 of General Mills Chemicals, Inc. producing a stable milk-like emulsion of gasoline/water. There was no separation of an aqueous layer after 30 days and after 100 days an aqueous lower layer approximately 0.5% of the total liquid accumulated. EXAMPLE 3 75 parts by volume of gasoline A containing 3.75 g/lit of gasoline of OT-100 were mixed and shaken with 25 parts by volume of water containing only 1.0 g/lit. solution of Na/941/carbopolate. It formed a stable milk-like emulsion so that in 2 weeks no aqueous layer separated and after 100 days 3.3 volume percent of the total liquid separated. EXAMPLE 4 Similar to Examples 1, 2 and 3 emulsions were prepared with the same agents and materials but using instead of gasoline: a) Fuel Oil No. 1 b) Fuel Oil No. 2 c) Jet Engine Fuel J P 4 d) Angolan Crude Oil as is. All of these four types formed stable emulsions, similarly to those of examples 1, 2 and 3. EXAHPLE 5 50.0 parts by weight of No. 2 fuel oil, contain¬ ing 3.75 g/lit of OT-100 of American Cyanamide were mixed with 30.0 parts by weight of bituminous coal passing a 325 mesh sieve, into a black asphalt-like liquid, after adding 1.65 parts by weight of isopropyl alcholol to wet part of the coal powder. 20.0 parts by weight of water containing both 1 g/lit. of sodium 941-carbopolate of B F Goodrich Chemical Co. and 1 g/lit, XD-8992 of Dow Chemical Co., were mixed in by stirring and a 30% weight of coal. (20% weight water). 50% fuel oil slurry produced) . It exuded only 3 weight percent of fuel No. 2 after standing for 45 days at room temperature (r 20°C) and after a temperature cycle of 27 hours at -12°C) and after a temperature cycle of 27 hours 27 hours at - 12°C and 4 hours at 85°C to 100 D C to 85°C. EXAMPLE 6 46 parts by weight of the same mesh coal as in Example 5 were mixed with 44-1/2 parts by weight Crude from Angola ( light crude) containing 3.75 g/lt. crude of American Cyanamide' s OT-100. To this black liquid 10 parts by vol. of water containing the same ingredients and concentrations as in Example 5 above, were added and stirred with a stirrer to a homogenous black slurry of the composition: 46 w/o (weight percent) carbon 9 1/2 w/o water —44 1/2 w/o Gulf crude and which persists for long periods of time. EXAMPLE 7 Speed up of inversion a) To 20cc of H2O was added 80cc Gasoline B con¬ taining SI (3.75 g/1 Gasoline B) and mixed with gentle stirring in a magnet stirrer. The stirring sequence was 15 seconds stirring plus 5 seconds standing or manual swirling. After six such sequences the two separated layers rapidly formed a high internal phase ratio emulsion (gas in water), or an invert. b) . Repeat (of a), except that 18cc of water sol¬ ution containing QI (0.63 g/1 H2O) was added to 73cc of Gasoline B with SI (3.75 g/1 gasoline). The emulsion now formed in only two sequences of stirring. c) Repeat (of a) except that 20cc of water solution of Q2 (1 g/1 H2°) was added to 80cc Gasoline B containing SI (3.75 g/1 gasoline). The emulsion now formed in only two sequences of stirring. EXAMPLE 8 Change of viscosity and stability. a) For a 25c water solution Q2 (1.0 g/1 H2O) and-lOOcc Gasoline B containing SI (3.75) g/1 gasoline) the sequence of Example 7 c was followed. The emulsion has a viscosity of about 3 centistokes and left a lower layer of .84cc in 6.0cc total in a centrifuge tube under about 200 x g for 5 minutes. b) stirring of the sample in a) of four additional stirring sequences at about twice the stirring speed gave an emulsion viscosity of about 12 centistokes and a centrifuge lower layer (same centrifuge conditions) of about 0.3 cc, i.e. higher viscosity and greater stability with increased rate of shear. c) To a 20cc water solution of Q3 (1 g/1 H2O} was added 80cc Gasoline B containing SI (3.75 g/1 gasoline) , The stirring sequence to form an emulsion of the inverted type took 10 sequences of the stirring rate of b). above plus 6 sequences of a combination of that of O /j * Vv' a) and b) above. With four additional sequences of stirring (after inversion) at the speed of b) above the viscosity of the emulsion was about 25 centistokes, ith a centrifuge lower layer of about .48cc in 6cc total. d) For the same composition as in c) above except that 20cc Q3 solution was replaced by lOcσ Q2 solution and lOcc Q3 solution. A viscosity of 13 centistokes and a centrifuge lower layer of about .48cc in 6cσ total was obtained. The emulsion was formed in only three sequences of the stirring rate of b) above. This shows the synergistic effect of Q2 on rate of emulsion formation and 03 on viscosity. e) To 25cc solution of 1:1 Ql and Q3 and one liter of water (lg/1 H20) each was added 75cc SI (3.75 g/1 gasoline A). This solution was stirred at five times the stirring rate of Example 7 a) to produce an emulsion with a viscosity of about 50 centistokes and a centrifuge sedimentation of about .12cc. This sample was allowed to stand in a flask and showed no appreciable separation for three months, after which about O.lcc of water separated from about lOOcc of emulsion over an additional month. This correllates the short term stability centrifuge test with long term stability, showing that both viscosity and lower layer formation must be used to establish stability, for this emulsion. This shows that the stability of d) above is greater than c) although the centrifuge lower layer formation is the same . EXAMPLE 9 Addition of Q material improves stability. a) A composition of 20cc H2O and 80cc gasoline B containing Si (3.75 g/1) with stirring as in Example 8 b) gave an emulsion in 9 stirring sequences- Four more similar stirring sequences gave an emulsion with a vis¬ cosity of about 4 centistokes and a centrifuge lower layer of .54cc in 6cc. b) This experiment is the same as a) above except that 20c water solution of Q2 (lg/1 H 2 0) replaced the 20cc H2O. A viscosity of about 8 centistokes and a centrifuge lower layer of .54cc in 6cc were obtained. This increase in viscosity with the Q material shows increased stability over no use of Q material as in a) above. See remarks at end ' of Example 8 e) . EXAMPLE 10 Q's have greatest effect with low concentration of S's a) To 30cc . H 2 0 was added 120cc of gasoline B containing SI (50 g/1) and following two sequences of stirring as in Example 7 a) a low internal phase ratio (water in gasoline) was formed. With this composition a viscosity of about one centistoke and a zero centrifuge lower layer was obtained.* **With this type of emulsion zero centrifuge lower layer formation gave about 1.5% water layer in 7 days for long term stability. OMP b) Experiment a) above was repeated with 30cc water solution of QI (1 g/1 H2O) replacing the 30cc H 0. The same type emulsion with the same viscosity and lower layer were obtained as in a) above. This Example com- pared with Examples 7, 8 and 9 shows that Q's are most effective with low concentrations of S materials in producing high internal phase ratio emulsions and changing viscosity and thus stability. EXAMPLE 11 Effect of alcohols, salts H2θ/gasoline (Ratio) a) A composition of 20cc water solution Q2 (.34 g/1 H2O) and 80cc gasoline B (SI solution concent¬ ration grams/1 gasoline B) with 3 minutes of uninterr¬ upted magnetic stirring gave an emulsion with a viscosity of about 4 centistokes and centrifuge lower layer of about .7cc in 6cc. b) With the same composition as in a) above plus l.Occ methanol, only 30 seconds were required to from an emulsion with a viscosity of about 3 centistokes and centrifuge lower layer of .9cc in 6cc. c) With the same composition as in a) except that 1.2 g of SI was added to the gasoline and the con¬ centration of Q2 was 1 g/1 H2 an emulsion was produced in 60 seconds of uninterrupted stirring that gave a viscosity of about 7 centistokes and a centrifuge lower layer of about ' .14cc in 6cc . d) With the same composition as in c) above plus l.Occ methanol only 15 seconds was required to pro¬ duce an emulsion with a viscosity of about 3 centistokes and a centrifuge lower layer of about .8cc — comparing a) with b) and c) with d) shows that methanol decreased the time of emulsification, decreases the emulsion vis¬ cosity, and decreases the stability. e) A composition lOcc of water solution, Q2 (.34 g/1 H 2 0 and 90cc gasoline B containing SI (3.75 g/1) required five minutes of uninterrupted magnetic stirring to give an emulsion of with a viscosity of about 16 centistokes and a centrifuge lower layer of about .3cc in 6cc. ' - f) The same composition as in a) was used with " the addition of 0.55cc CaC12 (2g/100cc H2O) and it was not possible to produce an emulsion. g) A composition of 30cc water solution 02 (.34 g/1 H 2 0) and 70cc gasoline B containing SI (3.75 g/1 G25b) required 2 minutes of stirring to produce an emulsion with a viscosity of about 3 centistokes and a centrifuge lower layer of about 1.1 cc in 6cc. h) A composition of 20cc water solution Q2 (1 g/1 H2 ) 30cc gasoline B containing SI (3.75 g/1) formed an emulsion, after 4 stirring sequences (as in Example 7a-) . This emulsion gave a viscosity of about 3 centistokes and gave a centrifuge lower layer of about .19cc in 6cc. i) Decreasing the quantity of 02 in h) above to 18cc and increasing the quantity of Nacl to 2cc OMP prevented the formation of an emulsion. Comparing 2) with f) and h) with i) shows that salt concentration can prevent a high internal phase ratio emulsion from forming. Comparing e) with g) shows that increased water phase gives an emulsion of this composition with decreased viscosity and stability. EXAMPLE 12 Tests with Q4, S2, S3, S4, S9 a) A composition of 20cc water solution 04 (1 g/1 H 0) and 80cc SI. (3.75 g/1 required 15 stirring sequences of the type in Example 7 a) and after an invert emulsion was formed 4 additional stirring sequences were added. This gave an emulsion with a viscosity of about 10 centistokes and a centrifuge lower layer of about .33 cc in 6cc. b) The composition of a) above was changed for water phase to lOcc water solution Ql (1.5 g/1 H2O) plus lOcc water solution Q4 (1 g/1 H 2 0). The invert emulsion was now formed in 2 stirring sequences. The viscosity remained at 10 centistokes and the centrifuge lower layer changed to .42cc in 6cc. Comparing a) and b) shows similar synergistic effects to that obtained in Example 8 d) . c) A composition of 20cc water solution Q2 (l/g/l H 2 0) plus 80 cc gasoline B solution S2 (3.75 g/1 was stirred for 70 seconds in a magnetic stirrer at about .6 maximum stirring rate to produce an emulsion of the high internal phase ratio type. After an add¬ itional 30 seconds of stirring the emulsion had a viscosity of about 8- centistokes and a centrifuge lower layer of about .8cc in 6cc. In the following example NaCl is used to prevent a high internal phase ratio emulsion from forming, so that the following three examples are of the low internal phase ratio type (water, in hydro¬ carbon) . In all cases maximum stirring speed of the magnetic stirrer was used. When a Warning Blender was used it was found that the lower layer supernate inter¬ face (after centrifuging) centrifuging was less apparent. In all cases the viscosity of the emulsion was about 1.0 centistoke in the following three tests. d) Composition: 3cc NaCl-water solution ( 2g/100cc H 2 0 plus 14cc QI water solution (1.5 g/1 H2O) plus 14cc Q3 water solution (1 g/1 H2O) plus 90cc gas¬ oline solution B (3.75 g/1 gas b) gave zero centrifuge lower layer in 6cc and no water separation in seven weeks on standing. e) Composition: 18cc H2O plus 5cc water sol¬ ution Q2 (1 g/1 H2O) plus .75cc S4 as is plus 1.5cc S3 as is 72cc gasoline B gave same centrifuge results as d) above. f) Composition: 3.5cc water solution QI (1.5 g/1 H2O) plus 3.5cc water solution Q3 (1 g/1 H2O) plus l.Occ S4 plus 1.5cc S3 plus 87cc gasoline B gave a centrifuge lower layer of about .06cc in 6cc. OMPI g) An invert emulsion was formed with lOcc water solution QI (.5 g/1 H2O) plus 90cc Angolan crude (containing 4 g sl/1 crude) . Less than 3cc of H2O separated in 6 days. h) A high internal phase ratio material was prepared with 9cc water solution Ql (1.5 g/1 H2O) plus 50 cc # 2 oil (with 4g Sl/1 #2 oil) and stirring in a magnetic stirrer at 1/5 and 3/5 full scale. With the addition of an additional 40cc of #2 oil (with same concentration of SI) the emulsion remained stable. i) An emulsion of the type in H) above was " made- with 5cc water solution Ql (1.5 g/1 H2O) plus 5cc water solution Q3 (1 g/1 H2O) plus 40cc #2 oil (with .25 S9) and the same stirring sequence. This emulsion was broken with the addition of 40cc more of #2 oil and stirring. The emulsion was reformed with the furter addition of .25 g of S9 with additional stirring. This emulsion was stable, with no water separ¬ ation, for more than 19 days. j) A stable coal-oil-water slurry was prepared with 5cc water solution Ql (1.5 g/1 H2O) plus 5cc water solution Q3 (1 g/1 H2O) plus lice #6 oil (viscosity of 126 Furol at about 120°F) plus 0.5cc S9 plus 80 g Bituminous coal (-200 mesh, #6 Illinois). Preparation was by hand for the first 60 g of coal and was stirred (600 r.p.m.) for the 80 grams of coal, with a glass stirrer, while the material was elevated in temperature of about 130°F, for 14 minutes of stirring. Th'e. slurry was then: placed in a sole plastic,syringe for sectioning at a later date, to determine settling. EXAMPLE 13 a) Ten cc of H2O was mixed with lOOcc of #6 5 oil (126 Furol at 120°F) with a glass stirrer at about 600 r.p.m. for 5 minutes. When 60cc of this oil (no water) is passed through a reference funnel at 23°C it took 300 seconds to obtain a thin fulament of oil and an additional 30 seconds before the end of the 10 pour. With the water addition the oil drained from the side of a glass graduate at 23°C, in about 1.0 hour-. b) A composition and procedure described in a) about was followed except that the lOcc of H2O was ^ 15 replaced by a water solution of 1 to 1 Ql and Q3, with a concentration of 1-5 g/1 H 2 0 for 03, plus about .3 g of S9. The funnel test gave 25 seconds to filament and an additional 30 seconds to end of pour. The separation from the walls of the glass container took about 1.0 20 seconds (at 23°C) ; for about 90% of the poured material- Parts a) and b) demonstrate that the addition of Q and S materials change the pour ability of #6 oil, radically. EXAMPLE 14 A composition of 3cc H2O plus a 7cc H 2 0 solution 25 of Ql (1.5 g Ql / 1 H2O) plus 91.5 cc of gasoline B plus 0.5cc S9, was formed in a Waring blender operating at 1/2 full speed for 5 minutes. This composition and OM procedure produced a very stable low internal phase ratio emulsion of water in gasoline. Less than O.lcc in 90cc of a viscous water layer was. deposited at the bottom of the containing cylinder. Although the present invention has been dis¬ closed with emphasis upon hydrocarbon and water mixtures with coal combustibles or non-combustibles or as in¬ volving water or coal or oil and coal, it is contemplated that the agent and the high molecular weight material will achieve stable mixtures involving other materials or facilitate the transportation thereof. Also, even the hydrocarbon water mixture or other mixtures or the present invention can be readily transported or held in stable condition for purposes of the combustion in the classical sense. For instance, the product of the invention can be used in the petro¬ chemical industry where the mixture can be separated into components and such components utilized for their chemical or other value. The present invention is also useful in main¬ taining the stability of a mixture of 90% gasoline and 10% alcohol, known as gasahol. Whenever water (from rainfall or otherwise) enters a tank of gasahol, it has been found that the water will tend to draw the alcohol out of the gasahol solution. With the passage of time, the quantity of alcohol and water solution will acc¬ umulate at the bottom of a tank while gasoline (without OMPI water) goes to the top of the tank. This set-up will provide poor engine performance if the alcohol-water at the bottom of the tank is eventually drawn by the gasoline pump for combustion purposes into the engine. With the present invention, stability of the gasahol is maintained at all times, even when the water gets into the tank since water will not hinder the gasoline-alcohol mixture that is stabilized with the addition of a Q-S pair. Clearly, the present invention is operative even where the relative presence of alcohol is greatly increas¬ ed up to and beyond the point where alcohol is present in an amount greater than the gasoline. Without further elaboration the foregoing'will so fully illustrate our invention that others may, by applying current or future knowledge, readily adapt the same for use under various conditions of service. OM

Claims: What is claimed as the invention is: 1. In a mixture of a hydrocarbon and water, the improvement comprising achieving a very stable mixture above the freezing temperature of the mixture through the addition without a severe mixing action of a relative¬ ly low molecular weight agent and a high molecular weight material with at least one of said agent and material having an affinity between the water and the hydrocarbon. 2. The mixture of Claim 1 wherein the hydro¬ carbon is a liquid. 3. The mixture of Claim 2 wherein the hydro¬ carbon is gasoline. . The mixture of Claim 2 wherein the hydro¬ carbon is heating oil. 5. The mixture of Claim 2 with the further addition of coal. 6. The mixture of Claim 2 with the further addition of lignite. 7. The mixture of Claim 2 wherein the hydro¬ carbon is crude oil. 8. The mixture of Claim 2 used as a pour point depressant. 9. The mixture of Claim 2 used for trans¬ portation purposes. 10. The mixture of Claim 2 wherein the agent is sodium salt of dioctylsulfosuccinnic acid. 11. The mixture of Claim 2 wherein the agent is sodium salt of decylbenzenesulfonic acid. 12. The mixture of Claim 2 wherein the agent is calcium dodecyl benzene sulfonate and alkyl phenoxy polyoxyethylene ethanol. 13. The mixture of Claim 2 wherein the agent is octylphenoxypolyethoxy ethanol. 14. ' The mixture of Claim 2 wherein the agent is alkylamine dodecyl benzene sulfonate. 15. The mixture of Claim 2 wherein the high molecular weight material is swellable poly (acrylamide/ sodium acrylate) partially crosslinked. 16. The mixture of Claim 2 wherein the high molecular weight material is swellable hydrolyzed starch polyarylonitrile graft copolymer. 17. The mixture of Claim 2 wherein the high molecular weight material is water soluble high molecular weight polyacrylic acid in the completely neutralized form. 18. The mixture of Claim 2 wherein the high molecular weight material is polyoxyethylene having a molecular weight in excess of 500,000. 19. The mixture of Claim 2 wherein the agent is sodium salt of dioctylsulfosuccinnic acid and the high molecular weight material is a mixture of swellable poly (acrylamide/sodium acrylate) partially crosslinked and water soluble high molecular weight polyacrylic acid in the completely neutralized form. 20. The mixture of Claim 19 with the further addition of coal. 21. The mixture of Claim 2 wherein the agent is sodium salt of dioctylsulfosuccinnic acid and the high molecular weight material is a mixture of swellable hydrolyzed starch polyacrylonitrile graft copolymer. 22. The mixture of Claim 2 wherein the agent is sodium salt of dioctylsulfosuccinnic acid and the high molecular weight material is a mixture of water soluble high molecular weight polyacrylic acid in the completely neutralized form. 23. In a mixture of coal and water, the improvement comprising achieving a very stable mixture above the freezing temperature of the mixture through the addition without a severe mixing action of a relatively low molecular weight agent and a high mole¬ cular weight material with a least one of said agent and material having an affinity with said water. 24. The mixture of Claim 23 with the further addition of liquid hydrocarbon with one of said agent and material having affinity between the water and the hydrocarbon. 25. In a mixture of coal and oil, the improve¬ ment comprising achieving a very stable mixture above the freezing temperature of the mixture through the addition without severe mixing action of a relatively OMPI low molecular weight agent and a high molecular weight material with at least one of said agent and material having an affinity with said oil. 26. A stabilizer for a mixture above the freezing temperature, having at least one ingredient, said stabilizer comprising a relatively low molecular ^ weight agent and a high molecular weight material with at least one of said agent and material having an affinity for said ingredient to achieve a stable mixture, said mixture being achieved without a severe mixing action. 27. In a mixture of a hydrocarbon and water, the -improvement comprising achieving a very stable mix¬ ture above the freezing temperature of the mixture through the addition without a severe mixing action of a relatively low molecular weight agent and a high molecular weight material wherein the molecular weight of said material is at least 500,000. 28. The mixture of Claim 27 wherein said relatively low molecular weight agent has a molecular weight between 225 and 10,000. 29. The mixture of Claim 28 wherein said relatively low molecular weight agent has a molecular weight between 272 and 690. 30. In a process of facilitating the trans¬ portation through piping of substances, said process comprising treating the internal surface of said piping with a high molecular weight material having a molecular OM ' weight of at ' least .500 ' , 000. 31. The process of Claim 30 wherein the treating of the internal surface of said piping involves a pretreating step. 32. The process of Claim 30 wherein the treat¬ ing of the internal surface of said piping involves incorporating said material into said substances. 33. In a process of facilitating the trans¬ portation through piping of substances, said process comprising treating the internal surface of said piping with a silicate solution. 34. The process of Claim 33, wherein there is added to said silicate prior to treatment a high molecular weight material and a low molecular weight agent. 35. In a gasoline mixture, the improvement comprising adding an amount of high molecular weight material and a low molecular weight agent sufficient for stabilization in the presence of water. 36. A method of achieving stability in a coal oil mixture comprising adding to said mixture a suff¬ icient amount of at least one high molecular- weight material and at least one low molecular weight agent. 37. The method of Claim 36 involving a coal oil water mixture. 38. The process of Claim 1 wherein said high molecular weight material is irradiated polymerized OMPI sodium carboxymethylcellulose. 39. For agricultural use involving a mixture of a hydrocarbon, an agriculturally active agent and water, the improvement comprising achieving a very stable mixture above the freezing temperature of the mixture through the addition without a severe mixing action of a relatively low molecular weight agent and a high molecular weight material with at least one of said agent and material having an affinity between the water and the hydrocarbon. 40. A method of formulating a hydrocarbon, an agriculturally active agent and water comprising adding thereto a relatively low molecular weight agent and a high molecular weight material with at least one of said agent and material having an affinity between the water and the hydrocarbon, and imparting a mixing agent to achieve a very stable mixture. OM

Inventors: CHERRY N, GROSSE A
Applicants: LANKO INC
Application year: 1980
Main classification: C10L1
IPC codes: C10L1