BRICK FORMING APPARATUS

Abstract: A moulding machine for bricks or the like, wherein moulding is accomplished by filling raw material for the bricks in a mould (1) and moulding the material between upper and lower plungers (2,3) applied with pressure. A mould base (4) has a U-shaped configuration opened at its front side. The moulding machine is so assembled that when the mould (1) is raised, its cross section taken through a collar will not inter­ fere with the cross-section of the mould base (4), whereby the mold (1) and the upper and lower plungers (2,3) are assem­ bled. The assembly is free to telescope through the opening of the base (4). Thus, the moulding machine allows mould exchange to be effected more rapidly and more accurately than with the conventional moulding machine.

Description: Prick Forming Machine This invention relates to a forming machine for bricks, etc. The invention provides a new concept in reducing the excess- ively long time required for changing metallic molds in the conventional brick forming machines in order to achieve higher efficiency in brick production. Technical Background In a conventional brick forming machine, the metallic mold sits on the metallic mold support and receives the brick material into its inside. The upper plunger is driven by the hy draulic cylinder placed on the utter center of the machine tG press the brick material in the metallic mold between itself anc the stationary lower plunger. The metallic mold suort is dri- ven by the hydraulic cylinders mounted on the righ and left co ltbus of the machine to fasten the metallic mold while the brick is being pressed. Everytime formed bricks are changed in their shape or size, the metallic mold, upper and lower plungers have to be changed. "tnile they are changed, the forming operation is interrupted, and the time meeded for the change is long. The production efficiency is, therefore, low in general with the conventional brick forming machines. Disclosure of Invention In the present invention a new technical concept for the forming machines for bricks etc. is prosentedr in which a corn. bination of metallic mold and upper and lower plungers with a certain dimension can be together rapidly put into the metalliC mold sGert and also withdrawn to introduce into the metallic mold support a new different combination of metallic mold and upper and lower plungers. The forming machine for bricks, etc. according to the-invention is described in detail by way of embodiments of the invention. Fig. 1 is the partially cross-sectional elevation of an embodiment of the invention:, Fig. 2 is the side elevation of another embodiment with also partial cross-section; Fig. 3 is the cross section of Fig. 1 on the line III-III; Fig. 4 is the persepctive view of the whole metallic mold support; and Fig. 5 is the -plan view of the metallic mold transfer truck. In Fig. 1, Fflg.2-and Fig. 3, the metallic mold (1) receives Brick material thrown into it and it sits on the metallic mold support (h). The supper plunger (2) is driven by the hydraulic cylinders (9) mounted on the upper frame of the machine through the pusher block (8) to press the material downasards in the metallic mold (1) between itself and the lower plunger (3) that is stationary. There are the holes (13) in the bottom face of the metallic mold support (4), and the protruding pins (12) of the metallic mold fit into the holes (13) to position the metallic mold (1) properly. In the embodiment of Fig. 2 there are two pairs of wedges (11) provided in front of and at the back of the metallic mold (1). Those wedges are driven by the hydraulic cylinders (10) to advance and retreat. Wnen they advance and engage the inclined faces of the protrusions on the front and rear sides of the metallic mold (-1), they fixit by pressing it down. In the embodiments of the invention in Fig. 1 and Fig. 2, the metallic mold (1), metallic mold support (h) and plungers (2) and (3) are of such dimension as to form a group of components fitted together, and they are as a whole placed in and out of the metallic molds support (h) rapidly as described belo. which saves time wasted for changing the metallic mold (1) an plungers (2) and (3) in the convetionl forming machines for bricks, etc. In a preferred embodiment of the invention, the metallic mold support (4) is shaped a square frame with its one side cren like the letter U laid flat on its face. The metallic mold (1), upper and lower plungers (2) and (3) forming a combination of componetns are put together beforehand in the operation of the machine and they are placed inside the metallic mold support (4), and after the forming operation they are withdrawn through the opening. At the position of the metallic molds support (h) as shown by the broken lines in Fig. 1, the protrusions of the metallic mold (1) are above it and the upper and lower plungers (2) and (3)which have in common the center line of the metallic mold (1) and the metallic mold (1) can freely move on the transfer truck (16) in the direction taht is perpendicular to the sheet of paper of the figure. When the metallic mold support (4) is raised, the bottom flange of the metallic mold support (4) will contact the protrusions of the metallic mold (1). On the other hand in Fig. 1 and Fig. 2 the transfer truck (16) has the upward protruding pins (15), and they fit into the holes (14) of the metallic mold (1) to position it correctly. The lower end of the transfer truck (16)- has rollers (17), which rolls back and forth on the transfer rails (19) and the position ing rails .(7). The transfer truck is also shaped as shown in Fig. 5 like the letter U laid flat on its face to give an opening for the lower plunger (3) to pass through. According to the construction of the preferred embodiments in Fig. d and Fig. 2 and above descriDw the metallic mold (1) and the upper and lower plungers (2) and (3) to replace th ot ones move on the transfer truck (16) through the openining of the U-shaped metallic mold support (4) ,into the metallime mold support (4) and their center line is aligned with the center line of the metallic mold support (4) and the transfer truck (16) stops at the correct position by the stopper (18) placed on the -positioning rails (7). Next, the metallic mold support (4) is raised by the hydraul ic cylinders (5). In the ascending-of the metallic mold support (4) the engagement of the pins (12) and the holes (13) guides the protrusions of the rnetallc mold (1) to place it correctly on the metallic mold support (4). With further ascending of the metallic mold support (4), the metallic pattern (1) and the upper and lower plungers (2) and (3) are lifted off the transfer truck (16), and the truck (16) is shifted to the left in Fig. 2 to be out of the machine. The metallic mold (1) on the support (4) is fastened te it by the advance of the hydraulic cylinders (10) and wedges (11), and after thbs the metallic mold support (4) is lifted up to mount the upper plunger (2) on to the pressure block (8). Then the metallic mold support (h) is lowerec until the bottom of the lower plunger hits the bottom face of the frame (6). With the lower plunger (3) on the frame (6), the former is fixed on the latter with the bolts, etc. This concludes the installation of a new metallic moM and the plungers. The removal of 'the metallic mold (1) out of the machine follows the ters as described above for the installation of a new one in the reverse order. It can be easily seen that it is not an easy task to move the metallic molds (1) and upper and lower plungers (2) and (3) in dividually avoiding interference of the body of the machine and to position them correctly at the prescribed places. On the other hand the merits listed below are obtainable according to the invention: 1. The metallic pattern and the upper and lower plungers are assembled with their center lines in alignment at a place out of the machine. 2. Positioning of the metallic mold and upper and lower plungers can be effected automatically and accurately. 3. The fastening with bolt the upper and lower plungers to the frame is simple. It will be apparent from the above description that the invention provides a forming machine for bucks, etc. and its benefits realized in actual operation are epoch making.

Claims: CLAIM: A forming machine for bricks, etc, comprising the metallic mold for receiving their material, the up-ans-down,çoing metal- lic mold support which supports said metallic mola. and the upper and lower plungers which press and form said material between them in said metallic mold, characterized in that sai metallic mold support is shaped the letter U laid flat on its face to have one of its four sides opened, and the metallic mold in which the upper and lower plunDers are slidat,ly fitted in can freely go through said opening in and out of alignment with the center line of said metallic mold,

Inventors: HAGUCHI, HIROSHI, IWASAKI, SHIGEO
Applicants: MITSUISHI FUKAI TEKKOSHO, LTD.
Application year: 1980
Main classification: B28B3
IPC codes: B28B3, B28B17, B30B15