A PROCESS FOR RECOVERING NON-FERROUS METAL VALUES FROM ORES,CONCENTRATES,OXIDIC ROASTING PRODUCTS OR SLAGS

Abstract: A process for recovering non-ferrous metal values from their ores, minerals, concentrates, oxidic roasting products, or slags by sulphating said starting material using a mixture comprising iron(III) sulphate and alkali metal- or ammonium sulphate as a reagent.

Description: A process for recovering non-ferrous metal values from ores, concentrates, oxidic roasting products or slags The present invention relates to a process for re- covering non-ferrous metal values from ores, concentrates, oxidic roasting products, or slags by converting them into sulphates by using principally mixture of solid matters and molten salts as the sulphating agent. Said sulphating agent consists of alkali metal sulphate and iron (III) sulphate and one or more preferred non-ferrous metal sulphates. The process described in this invention thus re¬ lates to a method that is widely used by the metallurgi¬ cal industry for converting selectively particular non- ferrous metal values, which will be referred to as Me in the text, into their sulphates. These sulphates can then be separated from the tailings and in soluble hematite by a simple water leaching procedure. The non-ferrous values in the solution can thereafter be recovered by method known per se. However, the known method, i.e. the sulphating roasting, involves some disadvantages which have often made it unfeasible for more extensive use. The main dis¬ advantages have been difficulties in controlling reaction conditions, such as the SO., partial pressure and tempera¬ ture, so that it is practically impossible to achieve the maximum yield of the wanted water-soluble metal sul¬ phate and, simultaneously, the maximum conversion of iron to non-soluble hematite in a reasonable reaction time, and further on, to avoid the thermodynamically and, especially in higher temperatures, also kinetically favourable conversion reaction between hematite and said metal oxide into the ferrites. Another serious disadvan¬ tage is the forming of a sulphate layer on the reacting particle which, in certain cases, strongly affects the reaction rate. In general, it is presently believed that during the course of the roast, the metal value Me is converted first into the oxide form in the following manner: (1) MeS + 3/2 0 2 -7* MeO + S0 2 (2) S0 2 + 1/2 0 2 £ S0 3 (3) MeO + S0 3 MeSO Thus in the reacting particle, there are simultaneously present the oxide of the wanted metal value MeO and the iron oxide Fe 2 0-.. Thus, there are prerequisites for the ferrite formation, in other words for the reaction: (4) MeO + Fe 2 0 3 -> MeFe 2 0 4 In general, it has been shown that all the sul¬ phation reactions have occurred through the sulphate shell which has grown on the surface of the MeO particle during the course of the sulphation. It is through this shell that the reacting ions have to migrate before they can react further. The solid-state diffusion is, as well- known, a very slow phenomenon, especially when the mi¬ grating ionic species is large, such as an oxygen ion (see, for example, . Jost and K. Hauffe: Diffusion. 2nd ed. Steinkopf Verlag, Darmstadt, 1972) . On the other hand, the aforesaid formation reaction of ferrites is also a solid-state reaction when the oxides are diffu¬ sing into each other by counterdiffusion mechanism. The latter phenomenon is often considerably faster than the sulphation reaction. A commonly believed explanation for this is that in the ferrite formation reaction, only those ionic species with small dimensions (for example, metal ions) are migrating into each other in a relatively loosepacked oxygen lattice (see, for example, K.Hauffe: Reaktionen in und an der festen Stoffen, OMPI Springer Verlag, Berlin, 1955, p. 582 and H.Schmalzried: Solid State Reactions, Verlag Chemie, einhei , 1954, p. 90) . As the most important argument in favour of the previous review remains the experimental fact that from the competing reactions involving the Me-oxide, that is the reactions (3) and (4), reaction (4) occurs when there are thermodyna ically favourable conditions, while the sulphation reaction (3) is normally very slow because it requires the diffusional migration of the reacting species through the growing sulphate shell. It is well-known that, for example, the sulphation of nickel compounds is very difficult to perform because of the nonporous sulphate shell which does not offer any new reaction paths for the gas phase, for example, in the form of cracks or pores. It has been experimentally observed that the nonsulphated nickel has been mainly in the form of ferrite. Thus, the prior art of the sulpha¬ tion can be described shortly: When performing sulphating roasting with gaseous reagents (O p , SO-) , it is impossible to avoid the forma¬ tion of ferrites if one wants to operate under reaction conditions where iron and the wanted metal value Me are to be selectively partitioned. Attempts have been made to eliminate these afore¬ mentioned disadvantages which characteristically occur in the gas phase sulphation by means of a very accurate control of the gas atmosphere and temperature, for examp¬ le, with the aid of a fluid-bed reactor or, on the other hand, by using sons additives. Thus, the Finnish patent 31124 discloses that the yield of the metal values, such as Cu, Co, Ni and Zn, may be increased by sulphating roasting the concentrates with the addition of small amounts of inorganic chloride, e.g., NaCl or CaCl„ . Accordingly, in the U.S. Patent No. 3 442 403 gaseous HC1 is used for the same purpose. Further, U.S.- Pat. No. 2 813 016 discloses a process for sulphating roasting which utilizes sodium sulphate Na 2 S0. as an additive. It is proposed that sodium sulphate reacts with gaseous SO- and forms Na-pyrosulphate Na 2 S 2 0 7 which 5. is commonly known as a very effective liquid state sul¬ phating agent: (5) Na 2 SO + S0 3 Na 2 S 2 0 7 10 The . formation of pyrosulphate according to reac¬ tion (5) is also the basis of a process described in U.S. Patent No. 4 110 106 in which the reaction mixture consists of potassium and sodium sulphates. Pyrosulphate has long been known from literature as a sulphating agent 15 (see, for example, Ingraham et al. Can Met Quart. (1965) no 3 p. 237-244. Can ' Met Quart (1968) no 4 p. 201-204 and 205-210) . The promoting effect of Na~S0 4 in the sul¬ phating roasting has been discovered a " s. early as 1905 by N.V. Hybinette (German pat. 200372) . 20 The common factors for the above processes are that the reagent effective in sulphation is sulphur trioxide present in the gas phase and that the aim is to obtain selective sulphation, that is, reactions are per¬ formed under such reaction conditions that e^tSO.)-, 5 decomposes while yielding hematite Fe-O.,. These reaction conditions are, according to the thermodynamics of the Fe-S-0 system, dependent upon the partial pressure of the SO., gas and the temperature of the reacting system so that the temperature with the usually used SO., pres- 30 sures is above 650-675 C (see figure 1) . The process according to the present invention differs from the above in that the reagent used for sulphatation is principally the iron (III) sulphate which is added to the reaction mixture and in that the operation is carried 35 out in such a temperature range that this reagent (Fe„ (SO. ) _,) forms a stable phase, either alone or togeth¬ er with a salt melt. On the basis of the foregoing, it can be claimed that there are at least two ways to influence the two competing reactions, i.e. the ferrite formation reaction (4) and the sulphate formation reaction (3) . They can be used together or separately as follows: a) by operating under conditions where e 2 0_ is not stable and thus the ferrite formation reaction is totally pre¬ vented, or b) by assuring that the relative rate of the sulphatation reaction is promoted by removing the barring, sulphate shell when it is formed. Conventional sulphating roasting with gaseous reagents in practice offers no possibility to operate either according to solution a) or b) . The situation is quite different when utilizing the characteristics of the melt phase consisting of the ternary system of cer¬ tain sulphates. A SO. - Fe. (SO , - MeSO. is a ternary system where A is an alkali metal ion (isually sodium or potassium) or the NH ion. 4 First the fundamentals of the process according to the present invention will be discussed. In the text, reference is made to the drawings and tables as follows : Figure 1 is a graph showing the stability diagram of the system Fe 2 (S0.) 3 - Fe„0 3 with the temperature and the partial pressure of S0 3 in the gas atmosphere as variables. The diagram shows the equilibrium curves for iron (III) sulphate with activities of 1 , 0.1, 0.01 and 0.001, respectively (curves 1-4) . There is also shown an equilibrium curve for S0-./S0,- (maximum SO., content at a pressure of 1 bar) when the initial mixture contains pure Op and SO- in stoichiometric relation (curve 5) and when the initial mixture consists of technical air and S0 2 in stoichiometric relation, i.e. S0 2 :0 2 = 2:1 (curve 6) . Figure 2 and the associated table 2 show the values of the molar Gibbs energy (known earlier as the free energy) with respect to temperature for the reaction (6) MeO + S0 3 - MeSO. calculated for one reacting SO-, mole. The technically most important known reactions for which reliable thermodynamic 1 values are available are compiled in Fig. 2 and Table 2. Unfortunately, for some of the metals which this invention concerns, the available data about required thermodynamic values are insufficient to calculate similar curves as presented in Fig. 2. Thus, for example, it can be supposed that the appropriate curve for uranium is located between curves 14 and 16. Accordingly, the appropriate curve for cerium is located between curves 7 and 9. The equilibrium reactions connected with Fi . 2 are described in Table 2. o The reactions of Table 2 and the respective ΔG values from Fig. 2 are to be combined, and thus it is easy to calcu¬ late the thermodynamic prerequisites for the reactions (8) under different temperatures. In Table 3 a reaction schematic for the thermal decomposition of the mixture (Na, H_0) -jarosite is shown. Figure 3 contains a phase diagram of the system Na 2 SO.- Fe 2 (S0 4 )_, according to the measurements made by the author and according to P.I. Fedorov and N.I. Illina: Russ. J. of Inorg. Che . § (1963) p. 1351. The mechanism of the sulphation according to the present invention is as follows: When heating in oxidizing conditions, e.g. in air, the mixture that contains some compound (usually sulphide) of the wanted metal and the Na-rich mixture of the binary partial system of the beforesaid ternary system (as an example, the system Na 2 S0.-Fe 2 (SO.) 3 can be into consi¬ deration) to 605 C, a small amount of the eutectic melt of the system Na 2 S0.-Fe 2 (SO.) _, begins to form. In the beginning, the melt contains 17 mole per cent Fe~ (SO.) ., . -- IEA O PI When it is heated to higher temperatures, the amount of the liquid phase in the mixture increases and it is able to dissolve the Me-oxide which is formed by the reaction with atmospheric oxygen (and it also dissolves the minor amount of Me-sulphate which is probably formed) . If the starting material consists of the incongruently melting compound NaFe (SO,) ,-, , which is also included in said binary system, it forms a melt phase at the temperature 680 C which contains about 40 percent Fe„ (SO.) and, at the same time, the pure Fe 9 (SO.)_ precipitates. It ' has now an activity value of 1 and it shows a strong tendency to decompose in conditions ' according to Fig. 1, curve 1, if that tendency is not abscured by a sufficient SO-.- pressure of the surrounding atmosphere. On the other hand, the amount of Fe 2 (SO.)_, which is already present in the liquid phase, remains essentially unaffected because of the favourable activity conditions . At the same time as the amount of the third sul¬ phate (MeSO.) in the ternary MeSO,-Fe 2 (SO 3 ~Na 2 SO. mixture increases, the total amount of the liquid phase increases and thus also its ability to moisten the reac¬ tion mixture and to dissolve the formed reaction product MeO or MeSO. increases. If the reaction temperature is constant, the dissolving process is an autocatalytic one. It increases until the limiting factor is either the total amount of the dissolvable material or, in principle, the mixture becomes saturated with the dissolved salt MeSO, in which case the salt begins to precipitate. It has been experimentally noticed that the forma- tion of the liquid phase in the ternary MeSO .-Fe„ (SO . ) -,- Na~SO. system can also proceed as a reaction between solid materials below 605 C. Although the text has been concerned only with ternary mixtures to illustrate the objects of the present invention, this should not in any way be construed as a limiting factor. Thus it is also an object of the present invention to extract metal values from complex concen¬ trates containing several metals. It is also an object of the invention to use Na-K-Fe-sulphate as a starting material. It should be particularly noted that the reactions of this type which are taking place in the melts of the ionic saltsare extremely fast, because they are charge transfer reactions which are thus taking place between ionic constituents as follows: (7) 3 Me 2+ + 3 O 2" + 2 Fe 3+ + 3 SO 2" -> 3 Me 2+ + 3S0 2 + Fe 2 0 3 Ψ As a consequence of the reaction, the produced hematite (Fe 2 0 ) precipitates out of the melt because of its low solubility, whereas the wanted metal value Me remains in the melt as an ionic species and is recoverable with different methods. When performing sulphation with the process of this invention, particular care must be taken that the amount of the iron(III) sulphate in the reaction mixture is sufficient to obtain a full conversion with respect to the wanted metal oxide or oxides according to reaction 7. Thus, the iron(III) sulphate present in the reac¬ tion mixture should not be allowed to decompose unduly, at least before all the metal value Me is in the sul- phated form. Its amount should be optimized by selecting the temperature and SO-, pressure of the surrounding gas atmosphere in the known and controlled manner so that there is always enough iron(III) sulphate available for use according to reaction 7. It should be particularly noted that the SO., content of the gas atmosphere has in principle no other role in the reactions than to keep the iron(III) sulphate OMPI stable in higher temperatures as is advantageous. ' As a natural starting material for the applica¬ tion of the present invention, various sulphidic ores and concentrates can be used which nearly always contain also iron. Minerals present in such ores are typically pyrite, pyrrhotite, galena, sphalerite, pentlandite, chalcopyrite, cubanite, bornite, covellite and millerite. Thus, by performing the oxidation needed for the preli¬ minary treatment in the controlled conditions and at low temperature, it is possible to get as a reaction product, a part of the existing iron and the wanted metal all- ready in the sulphate form because they have reacted, with the SO p and SO, released in the oxidation, while the j rest of the wanted metal oxidizes is oxidized into the corresponding oxide. It should be particularly noted that, when oxidizing sulphidic material, the reaction is highly exotermic and the heat evolved easily causes local overheating. Table 1 shows the ignition points of various sulphide minerals. Table 1 : The ignition points of some pure sulphide minerals (F.Habashi:Chalcopyrite, its Chemistry and Metallurgy, McGraw-Hill Inc, Chatmam, 1978, p. 45) Ignition temperature W C particle size, Pyrite Pyrrhotite Chalco¬ Sphalerite Galena mm pyrite (53,4%S) (36.4%S) (34,5%S) (32,9%S) (29,4%S) 0.10-0,15 422 460 364 637 720 0.15-0.20 423 465 375 644 730 0.20-0.30 424 471 380 646 730 0.30-0.50 426 475 385 646 735 0.50-1.00 426 480 395 646 740 1.00-2.00 428 482 410 646 750 With the aid of thermal analysis it has been noted that the oxidation and conversion to sulphates progress at temperatures that are a little higher (50 - 150 C) than the ignition temperatures. Under these conditions, a considerable part of the iron and the wanted metal value is in the sulphate form, which is preferable both from the point of view of a much easier formation of the ternary melt and a smaller consumption of the iro (III) sulphate. When oxidizing for example chalcopyrite in air atmosphere, it has been noted (F.Habashi:Calcopyrite, its Chemistry, and Metallyrgy, McGraw-Hill Inc., Chatmam 1978, p. 51) that the amount of water-soluble copper has been 40-60% and iron 10 - 15 % of the amount needed when operating at 500 C. The described application of the process of this invention is not by-any means considered to be limited only to sulphidic minerals or concentrates that contain iron. However, the application that is described does offer a convenient solution of the processing of iron- containing substances because the starting materials consist of reaction components such as the elements Fe, Me, S, and O, which are in a convenient form for the application of the process. Further, the appreciable heat of reaction when the sulphidic material oxidizes is a significant advantage for the heat economy of the process, and said heat can be used in other steps of the process. When making a thermodynamic examination of the reaction (7) in component form (Fig. 2): (8) 3MeO + Fe 2 (S0 4 ) 3 - 3 MeS0 4 + Fe 2 0 3 it is observed that reaction (8) is thermodynamically favourable for most of the important metals. The most important exception is aluminium. Thus, referring to well-known thermodynamics and, on the other hand, to the remarkable higher speed of the ionic reactions in salt melts compared to the speed of solid state reactions, it can be supposed with good reason that the process is, with the exception of aluminium, applicable to the pro¬ duction of most of the metals of industrial significance when converting them from their oxide form to their sulphate form. • To what extent it is possible to use is sulphate form to extract a metal value Me by a simple water leach¬ ing procedure, depends in various cases on both the solu- bility of the metal sulphate in question, and also on the existing methods to remove the harmful substances, in this case especially iron, from the solution. Recently, the method for the precipitation of iron(III) compounds as a jarosite compound from the mild- ly acidic solutions first described by Steinveit (Norwe¬ gian Patent No. 108047) has gained very wide use, especially in the zinc process industry. Another known method to precipitate iron is the so " -called goethite process (Belgian Patent- No. 724214, Australian Patent No. 424095) . There are several known jarosite compounds (Na, K and NH 4 jarosites) which are being used in industrial zinc processes. The jarosites form a series of compounds in which the alkali metal can be isomorphically substi- tuted by another. Their chemical formula can be written in the general form: Thus, a part of " the alkali-ions are isomorphical¬ ly substituted by the H-.0 ion. This is the situation especially with sodium jarosite; usually at least 20% of the sodium has been substituted by the hydronium ion. On the contrary, in the case of potassium-jarosite, the amount of substitution is considerably less. The decom¬ position of the mixed jarosites proceeds as is described in Table 3. It is noted that, above the temperature 370 C, the aforementioned double sulphate with the gene¬ ral chemical formula AFe(SO 4.)~2 is formed in the mixture. This kind of partly decomposed jarosite contains, in addition to said double sulphate, also different amounts of hematite Fe 2 0 3 and ferric sulphate Fe 2 (S0 Λ )_, depen¬ ding on the degree of the isomorphic substitution, and offers thus a particularly convenient starting material for the applications of the process of the present in- vention by forming, as described, the impure double sulphate AFe(SO.) p where symbol A represents one. of the following ions or a combination of them: Na, K, or NH.. By using jarosite compounds as a starting material it is possible to reach the situation where the alkali- and iron sulphates present in the process can, to a large extent, be recirculated and, by this means, the environ¬ mental problems that are typical of the jarosite process can be decreased and the cost of reagents can be reduced. The amount of hematite that is formed in the reaction mixture can be filtered by simple mechanical filtration before the jarosite precipitation and it can thus form a valuable by-product or an object of further processing. It is often an advisable procedure to thermally decompose the iron(III) sulphate before dissolving it, either in another part of the reactor or in a separate reactor. The formation of ferrites can thus be avoided because the metal values already exist in the sulphate form and it is much easier to control the temperature because the reac¬ tions, in this case, are not exotermic. The recovery of metals by first converting them into sulphates has been applied or suggested for appli¬ cation to the following metals: copper, cobolt, nickel, zinc, manganese, beryllium, uranium, thorium, cadmium, magnesium and to rare earth metals such as lanthanium, cerium etc. On the basis the thermodynamic examination, it can be stated that all of the aforementioned metals come into consideration when applying the process, of the present invention. All of them also form a sulphate which dissolves sufficiently in water. "Thus, a natural starting material for the applica- tion of the process in question consists of the sulphides or oxides of the aforementioned metals or of materials which are easily converted into the sulphidic or oxidic form. Also the ferrites of different metals can succes- fully be handled according to the present invention. Further, it is directly applicable to some silicates, carbonates and phosphates, either as such or combined with oxidizing or sulphatizing treatment. The invention will be further understood from the following examples which should not in any way be con- strued as limiting. Example 1 To solve the usable operating conditions with different starting materials, a series of experiments were carried out with copper concentrate which contained copper as chalcopyrite. The analysis of the concentrate was 28.0 per cent Cu and 3.8 per cent Zn. The experiments were carried out with Na-H-,0-jarosite which contained 0.8 ol of Na, or with Na-K-jarosite which contained 0.43 mol of Na and 0.37 mol of K (per mole of the jaro¬ site compound) , or with a synthetically prepared compound NaFe(S0 4 ) 2 as the sulphate donating agent. The experi¬ ments were performed in a conventional laboratory furnace in open crucibles and in air atmosphere. The results were as follows: Temperature Time Compound Mixture ratio Yield / /% °C min concentrate/ water- -soluble sulphate mg/mg Cu Zn 700 5 NaFe(S0 4 ) 2 200/400 67 660 16 200/600 73 620. 37 100/600 100 95 620 37 Na-jarosite 100/800 100 580 30 Na-jarosite 200/300 92 560 60 Na-K-jarosite 200/350 99 97 560 37 NaFe(S0 4 ) 2 200/300 94 600/560 8/52 200/150 96 600/560 8/52 Na-jarosite 200/300 96 600/560 8/52 500/500 98 97 520 60 Na-K-jarosite 200/300 92 Example 2 The same concentrate was used as in example 1 except that the SO p -content was increased and the O p - content decreased by covering the crucibles with lids, The following results were noted: Temperature Time Compound Mixture/ratio Yield/% °C min water- soluble Cu 650 30 NaFe(S0 4 ) 2 200/300 63 650 30 200/300 57 An experiment was also performed where 200 g of the concentrate together with 300 mg of NaFe(S0 4 ) p were closed in an autoclave. It turned out that, after a reac¬ tion period of 25 minutes, the material still was present mainly as a sulphide. Thus, it can be concluded that a sufficient availability of oxygen is one of the main re¬ quirements when performing sulphatation according to the present method. Example 3 A similar treatment as described in Examples 1 and 2 was carried out with several Co-concentrates con¬ taining between 18 and 20 mole per cent Co. The follo¬ wing results were obtained: Temperature Time Compound Mixture ratio Yield/% °C min water- soluble Co 600/560 60 Na-jarosite 200/300 94 580 30 Na-jarosite 200/300 91 Example 4 A similar treatment as described in Examples 1 and 2 was performed with Cu-0 and CoO in normal air • atmosphere and by using the compound Na--Fe(SO.) p which is included in the Na 2 SO.-Fe 2 (SO.) --system. The following results were obtained: Temperature Time Compounds Mixture ratio Yield/% o_ . mm water-so¬ lubles Cu 630/560 20/40 Na 3 Fe(S0 4 ) 2 100/1000 100 Co 630/560 20/40 Na 3 Fe(S0 4 ) 2 100/1000 93 In other words, sulphation can be performed in the melt without any atmospheric sulphuric trioxide, as has been stated. Example 5 A melt was produced from K-Na- and Cu-sulphates with the molar ratios 1:1:1. 200 mg of Fe p O_ was added at 600 C to this melt, and the mixture was treated for one hour. The amount of water-soluble iron which had reacted to form the sulphate was 0.6 mg. Thus, Fe p O- is only very slightly soluble in the melt conditions in question. Example 6 A similar treatment as described in Examples 1 , 2 and 5 was performed on the dumped slag of the slag con- centration plant of a copper smelter. The analysis of the slag was 0.45 per cent Cu, 3.5 per cent Zn, 1.3 per cent Mg and 0.82 per cent Ca. The compounds were present most¬ ly as silicates. The treatment was performed at 630 C in air atmosphere, and the reaction time was one hour. The silicate-sulphate ratio in the mixture was 1:1. The following results were obtained: Temperature Time Compound Yield (water-solubles % " ) C mm Cu ' Zn Mg Ca 630 60 NaFe(S0 4 ) 2 89 58 55 46 630 60 Na 3 Fe(S0 4 ) 3 78 71 52 41 It can be stated that the present method is appli¬ cable also to the siliceous slag which is a difficult material to treat economically with other methods, and that the present method is applicable also to low metal concentrations of the startinσ material. Example 7 A similar treatment as described in Examples 1 , 2 5 and 6 was performed on a Na 2 SO.-FeSO.-mixture (molar ratio 1:1) and the copper concentrate of Example 1. The temperature was 600 C, and the reaction time was one hour. The ratio of Cu-concentrate to sulphate was 200 mg/400 mg, The yield of the water-soluble copper was 93 per cent. OMPI

Claims: WHAT I CLAIM IS : 1. A process for recovering non-ferrous metals such as copper, cobolt, nickel, zinc, manganese, beryl- lium, uranium, thorium, cadmium, magnesium and the rare earth metals, from their ores, concentrates, oxidic roasting products, like ferrites and slags, by converting said metal values to sulphates with the aid of thermal treatment under oxidizing conditions in the temperature range of 400-800°C, preferably 600-700°C, c h a r a c ¬ t e r i z e d by forming a reaction mixture of the starting material containing at least one of the metal values stated above, i.e. the ore, concentrate, oxidic roasted product or slag, and of iron(III) sulphate and either alkali metal or ammonium sulphate, or a compound containing said sulphates, or a mixture of them in which the molar ratio of iron(III) sulphate is at least 0.1, preferably about 0.5, and said alkali metal is ' selected from the group consisting of sodium, potassium, litium or a mixture of these, and the total amount of said iron (III) sulphate is at least the stoichiometric amount needed to react with the metal value Me according to the reaction (8) : 3 MeO + Fe 2 (S0 4 ) 3 •* 3 MeS0 4 + Fe 2 0 3 and by selecting the reaction conditions, e.g. the tempe¬ rature and the partial pressure of SO., in the gas atmos¬ phere, so that the thermal decomposition of said iron(III) sulphate is substantially prevented. 2. The process of claim 1 c h a r a c t e r i z¬ e d by that said reaction mixture comprises the ores, concentrates, roasted oxidic products or slags of said metal values and a jarosite-type compound A\Fe_- (OH) fi (SO.) A where A is selected from the group consisting of sodium potassium, ammonium or a mixture of these. OMPI P 3. The process of claim 2 c h a c t e r i z e d by that said reaction mixture comprises the ore, concen¬ trate, roasted oxidic product or slag and the impure compound. AFe(SO.) 2 where A is selected from the group consisting of sodium, potassium, ammonium or a mixture of these and said impure compound is prepared with thermal treatment of said jarosite compounds. 4. The process of claims 1, 2 and 3 σ h a r a c - t e r i z e d by that said reaction mixture is treated in the temperature range of 600-800°C in the S0.,-gas atmosphere of 0.03-0.3 bar in such a controlled manner that the iro (III) sulphate in the reaction mixture does not substantially decompose thermally. 5. The process as claimed in any of the preceding claims c h a r a c t e r i z e d by that the water- soluble iron is precipitated as a jarosite- or goethite- type compound. 6. The process as claimed in any of the preceding claims c h a r a c t e r i z e d by that the access of the iron into the solution is prevented by converting it into hematite by means of controlling the SO-, content of the gas atmosphere as well as the temperature in another part of the reactor or iii another reactor, after the iron (III) sulphate has first been used as set forth. 7. The process of claims 1 ,.2 and 3 combined with the known method of sulphating roasting c h a r a c t e¬ r i z e d by that the amount of the iron(III) sulphate in said reaction mixture is smaller than the stoichio¬ metric amount according to the reaction (8) : 3 MeO + Fe 2 (S0 4 ) 3 • 3 MeS0 4 + Fe 2 0 3 and the conversion is completed with the aid of the gaseous sulphur trioxide present in the gas atmosphere, 8. The process of claims 1, 4, 6 and 7 c h a r a c- t e r i z e d by that the starting material of said reaction mixture comprises, instead of iron (III) sulphate, iron (II) sulphate which is converted into iron (III) sul- phate under oxidizing conditions. 9. The process of claim 1 for the recovery of copper from copper ores, concentrates, roasted oxidic products or slags with thermal treatment in the tempera¬ ture range of 490 to 700 C by forming a reaction mixture of said compound of copper and of iron (III) sulphate and sodium sulphate or of a compound containing said sul¬ phates or a mixture of them in which the molar ratio of iron (III) sulphate is between 0.15 and 0.5 and the amount of iron(III) sulphate is at least the stoichio- metric amount needed to convert copper.

Inventors: SAIKKONEN P
Applicants: SAIKKONEN P
Application year: 1980
Main classification: C22B1
IPC codes: C22B1, C22B7, C22B15