TUBULAR ELECTRODE

Abstract: Tubular electrode for an electrochemical accumulator in the shape of an electrode plate with tube casings (11) containing an active material and conductors (12a, 12b, 12c), which are connected to a common collecting bar. According to the invention the tube casings are provided with elongated cross sections and are inclined at an angle (//c) of between 25` and 50` relative to the central plane (C) of the plate. Each pair of the adjacent tube casings contact each other along a line.

Description: Tubular electrode The invention relates to a tubular electrode for an elec¬ trochemical accumulator in the shape of an electrode plate with a number of electrolyte-permeable tube casings essential¬ ly parallelly arranged adjacent each other, containing an ac- tive material and conductors connected to a common collecting bar. The demand for an improved capacity in conventional elec¬ trochemical current sources have increased considerably over the last years. An important task has been to replace petrol- powered vehicles with electrically powered ones to the grea¬ test possible extent, whereby different details in lead batte¬ ries have been modified. However, the geometrical conditions as a development object have only been studied to a lesser extent. This concerns in particular the nowadays well document- ed tubular electrode constructions. In these tubular electrode constructions the tube casings are normally provided with a circular or a rectangular and in certain cases a square cross section. A circular cross section renders a comparatively large surface exposed to the electro- lyte as the adjacent tubes merely contact each other along a line. This permits a good electrolyte flow and furthermore the disposal of " generated heat. Hereby rather extensive cur¬ rent outputs are made possible which is a necessity in most batteries for tractionary or stationary use. On the other hand, tube casings with a circular cross section result in a rela¬ tively low output of energy per unit of weight, which is a dis¬ advantage especially in a continuous average current load and accelerating use of energy. A method to increase the possible output of energy per unit of weight is to decrease the diame- ter of the tube casing, e.g. from 8-9 mm to 6-7 mm, though the material costs will simultaneously rise considerably. Another method of increasing the possible output of ener¬ gy per unit of weight is to provide the tube casings with rec- ■ tangular, possibly square cross sections, and to pack the casings quite densely with the sides adjacent each other. Although a certain increase of the electron conductivi- ty is hereby achieved, the maximum output, however, becomes relatively low due to an inferior electrolyte diffusion and convection as well as a consequent risk for ov heating. In the litterature also other arrangements have been pr posed, as triangular, rhombic and polygonal shapes of cross sections in the tube casings, but these solutions have prove less suitable in cells working in practice, among others as consequence of considerable transport passages for the elect lyte as well as deformation risks. The object of the invention is to achieve an improved t bular electrode for an accumulator of the kind stated in the preamble, especially a lead accumulator, whereby the above mentioned disadvantages are eliminated and an improved perfo mance is obtained. A higher energy density ( h/kg) is hereby especially strived for, this higher energy density being re- quired for the driving of an electrically powered vehicle. Further objects are to achieve an accumulator permitting a good electrolyte flow, high outputs, a maintained high capa¬ city even after several charging cycles, as well as a lower weight per unit of volume. These and other objects are obtained through a tubular electrode according to the invention, the tube casings of wh have an elongated, preferably almost elliptical cross sectio and are inclined so that the plane through the major axis of the cross sections forms an angle between 25 and 50 to the central plane of the plate and each pair of the adjacent tub casings contact each other along a line. ■ The invention will be described further by means of a lead accumulator and with reference to the attached drawing where Figs la and lb schematically ' illustrate two conventiona tubular electrode configurations in cross section; Fig. 2 schematically illustrates a tubular electrode co figuration in accordance with the invention; Fig. 3 illustrates a diagram showing a comparison in dis¬ charge processes between an ordinary tubular electrode confi¬ guration and a configuration according to the invention; Figs 4a and 4b schematically illustrate two possible arrangements of-the tube casings in adjacent tubular plates according to the invention; and Fig. 5 illustrates a comparison between the -specific ca¬ pacity of a tubular electrode configuration according to the invention and an ordinary one. Thus, figs la and lb illustrate schematically conventio¬ nal embodiments of tube casings la and lb, respectively, in positive electrodes in the shape of so called tubular plates, i.e. a number of electrolyte-permeable tube casings parallelly arranged adjacent each other, which tube casings contain an active material (usually lead powder, i.e. essentially a mix¬ ture of lead and lead oxide powder) and conductors 2a and 2b, respectively, connected to a common collecting bar. In fig. la the tube casings are provided with a circular cross section and contact each other only along a line, while the tube ca¬ sings lb in fig. lb are substantially square and are packed densely with the sides contacting each other. The advantages and disadvantages of these known configurations have been dis¬ cussed above. Instead and- according to the invention a rather simple but, as it has proven, particularly advantageous tube casing configuration in accordance with fig. 2 is proposed. Hereby the tube casings 11 are provided with an elongated, almost elliptical cross section and are arranged adjacent each other and inclined at an angle**to the central plane C of the tubu¬ lar plate. The angle *c is preferably about 35 to 40 , but also -greater and smaller angles within the interval 25 to 50° render a clearly improved function in comparison with the conventional arrangements. This function could be explained partly by the elongated cross section, partly by the inclination and partly by the tube casings contacting each other along a line (as the known circularly cylindrical tube casings) . Hereby a strong electrolyte convection and a fresh supply of electrolyte from the environment is attained which among other things prevent a strong heat generation an makes possible a relatively long discharge time. At the same time advantageous short transport passages within and outsi the tube casing " are obtained through the fact that each tube casing contains, two conductors 12a and 12b, respective¬ ly, placed near to "the end portions of the elongated cross section, e.g. near to the foci of the ellipse, or, alterna¬ tively, one single elongated conductor 12c, possibly contain ing a core of a highly conductive metal being copper or alum nium. In comparison with the circularly cylindrical tube ca¬ sings the arrangement according to the invention furthermore results in a substantially higher available amount of energy per cell unit, which fact is of a particularly great i por- tance for use of the cells in electrically powered vehicles. The improved capacity of the accumulator is illustrated in fig. 3 showing the voltage variation when discharging for ab 10 h, firstly, in a cell according to the invention (continu line) and, secondly, in a conventional cell with circularly cylindrical tube casings (dotted line) . As is shown the in¬ clined tubular electrodes result in a surplus of available amount of about 20-30%. The tube casings are produced from a inert material, e.g. in the shape of a woven sock of glass fibre with a perforated outer housing of plastic serving as a reinforcement. Furthermore, non-woven materials, single- walled glass fibre socks xeinforced with synthetic fcesin or any other suitable material can be used, ensuring a good pe meability for liquid and gas, a low electric resistance as well as a mechanical resistance to wearing and bursting. The production is rather uncomplicated and can be made with meth known " within the battery technique. This is also the case wi the electronconductors in the tube casings and their connec¬ tion to a common collecting bar, which parts can be molded correspondingly to conventional lead grids. Hereby thin elec tron conductors can be produced from lead, antimony lead, ca cium lead or the like. In accumulator cells for electrically powered vehicles or the like where high current required, the conductors should be made thicker, e.g. by elec- trolytical deposition of lead or lead alloys on the grids. At the same time a suitable metal doping can hereby be obtained. In figs 4a and 4b, respectively, the tube casing arrange- ent according to the invention is schematically shown in adjacent accumulator cells in a battery. The elongated, oval, inclined tubes " 11 in each respective row, thus, form positive electrodes, which by means of thin separators 14 and spacer ribs 15 (e.g. of polyethylene ' or polystyrene) extending along the tubes are kept apart from be intermediate, negative electrode plates.'lδ. Due to the specific spacer ribs 15 the separators can be made very thin, which favours the electrolyte diffusion and the ionic migration. The arrangement according to fig. 4a with the tubes 11 inclined in different directions in adjacent cells results in a very good electrolyte convection around the tubes but simultaneously in an increased point load on the negative electrode 16 right between the contact points of the ellipti¬ cal tube casings 11 to the spacer ribs 15. The arrangement according to fig. 4b on the other hand results in a more even load on the negative electrode 16 and should thus be used when a maximum utilization of the negative electrode material is a demand. Of course, it is also possible to combine the arrange¬ ments according to figs 4a and 4b in one and the same battery. Fig. 5 shows the relations in available amount of current per unit of weight of positive, active material between elec¬ trodes with ordinary, circular tube casings (C,D) and electro¬ des with elongated, oval tube casings according to the inven¬ tion (A,B) . As an active material partly a pulverous lead pow- der (B,D) and partly a lead-powder (A,C) granulated with poly- vinyl alcohol have been used. Hereby the improvement obtained through the geometry according to the invention is apparent. In the production of the tubular electrodes the filling of the tube casings with a pulverous lead powder is connected with considerable working environmental problems, primarily due to raising of dust. Thus, it is particularly suitable to use a granular material with a grain-size of between 40 jUm and 500 μm as an active material. Microporous granules con- OMPI taining a binder, preferably a polyvinyl alcohol, in an amoun of 0.5-2.0% per weight, preferably 0.8-1.5% per weight, ensu¬ ring that the granules do not deteriorate during handling, have proven to give a good result. Apart from an improved manageability and decreased working environment risks the gra nules render a -more even degree of filling, a tidy structure and a more open pore system in the active electrode material, contributing to further improve the capacity of the accumula¬ tor cells according to the invention. The invention can be applied by a person skilled in the art in several ways within the scope of the inventive idea as it is presented in the following claims. For example, it is plausible to utilize the invention for accumulator cells with electrodes of nickel or cadmium instead of lead. OM

Claims: CLAIMS : 1. Tubular electrode for an electrochemical accumulator in the shape of an electrode plate with a number of electro¬ lyte permeable tube casings (11) essentially parallelly arrang¬ ed adjacent each other, containing an active material and con¬ ductors (12a,12b;12c) connected to a common collecting bar, c h a r a c t e r- i z e d i n that the tube casings (11) have an elongated, preferably almost elliptical cross section and are inclined so that the plane through the major axis of the cross section forms an angle {Λ) of between 25 and 50 to the central plane (C) of the plate and each pair of the ad¬ jacent tube casings contact each other along a line. 2. Tubular electrode according to claim 1, c h a r a c ¬ t e r i z e d i n that the angle fcc) is 35 to 40 . 3. Tubular electrode according to claim 1 or 2, c h ¬ r a c t e r i z e d i n that each tube casing (11) contains two rod-shaped conductors (12a,12b) . 4. Tubular electrode according to claim 1 or 2, c h a - . r a c t e r i z e d i n that each tube casing (11) contains- one single conductor (12c) , preferably with essentially the same shape of cross section as the tube casing (11) . 5. Tubular electrode according to anyone of the claims 1-4, c h a r a c t e r i z e d i n that the active mate¬ rial consists of a granular active material with a grain-rsize between 40 ' jum and 500 pm. 6. Tubular electrode for a lead accumulator according to anyone of the claims 1-5, c h a r a c t e r i z e d i n that it, as an active material, contains a granular lead- powder containing polyvinyl alcohol as a binder in an amount of 0.5-2.0% per weight / preferably 0.8-1.5% per weight.

Inventors: LINDHOLM A, MAGNUSSON R
Applicants: LINDHOLM A, MAGNUSSON R
Application year: 1980
Main classification: H01M4
IPC codes: H01M4