PROCESS FOR THE PRODUCTION OF SILICONES

Abstract: Novel silicones having the general formula wherein Q is an aromatic nucleus, Z is -S- -, or -O-, R is a bivalent group or a functional bivalent group, each R¹ is chosen from monovalent hydrocarbon radicals and functional hydrocarbon radicals and any one R¹ may be the same as or different from another R¹, R³ is hydrogen or a hydrocarbon radical or a functional group or atom, x is O or an integer of 1 or more, F is a functional group or atom, with the proviso that F is not primary amino when Z is other than -O-, and T is a group chosen from alkoxy, aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical and a group having the general formula wherein Q, Z, R, R¹, R³ and F are as defined above and any one R may be the same as or different from the other R and one R may be different from the other R³. These compounds may be made by reacting the compound where G denotes alkoxy or aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical under conditions set out in the specification. The compounds are suitable for making copolymers of silcones with other organic chemicals, curing catalysts for epoxies, urethane and the like.

Description: "Silicones and Process for Their Production The present invention relates to silicones containing aromatic residues and to a process for their production. The invention is a development of the invention disclosed in our United States Specification 4,139,547. At least some of the novel silicones of this invention are suitable for making silicone containing polymer materials employed as wire coatings, as passivation and/or protective coatings for semiconductor devices, and for curing epoxy resins. The electrical industry is always seeking suitable coating material which will improve the physical and/or electrical properties of electrical articles to which it is applied. The material when cured must also be easily repairable when required and only a small amount of material be applied to the article to achieve the desirable electrical and chemical properties. Suitable coating materials may include a copolymer which when cured can be the reaction product of a silicon-free organic diamine, and organic tetra carboxylic dianhydride and a polysiloxane diamine. Any improvements in electrical and physical properties of coating materials which can be achieved by improving the process of making one or more of the ingredients is most desired by industry. The chemical industry is always looking for chemical intermediates for making improved copolymers of silicones with other organic materials and curing catalysts for epoxy resins, urethanes and the like. British Patent Specification 1,062,418 teaches new nitrogen-containing siloxanes having an amino functional R group of the following general formula ArO-C H Si a 2a wherein Ar is an aminoarpl, nitroaryl, amino-nitroaryl, or amidoaryl radical, and a is a positive integer. The said British specification further teaches that two of the remaining valency bonds in the above given formula may be occupied by halogen, alkyl, aryl, aralkyl, alkaryl, alkoxy, aryloxy, or a group or groups obtained from aryloxyalkylsiloxyl group, the remaining bond being occupied by an organosiloxaryl or substituted organosiloxaryl group. However, it is known in the silicone art that halogen containing silanes will spontaneously condense with either a primary or a secondary amino group to produce silicon-nitrogen bonds as silazanes or silylarylamines and amine hydrochlorides, including the materials which fit the above general formula of the said British specification. Further, the process taught in the said British specification may. be subject to several inherent drawbacks should one wish to employ the process commercially. Some of these drawbacks include (1) the yields of the process are insufficient to be commercially feasible, (2) iodoalkyl silanes are expensive and are not commercially available, (3) pressure reactions are potentially hazardous and should be avoided when possible, (4) hydrazine is a highly toxic and corrosive material to handle in any quantity, and (5) the solvents employed have low flash points. Therefore, it is an object of this invention to provide new and improved functional containing silicones at least some of which will be suitable for use in making wire coatings, junction and/or protective coating materials for semiconductor devices, and for curing epoxy resins. Another object of this invention is to provide a new and improved process for making functional containing siloxanes. According to one aspect of the invention there is provided a silicone characterised by having the general formula EMI3.1 wherein Q is an aromatic nucleus, Z is -S-, EMI4.1 or -0-, R is a bivalent group or a functional bivalent group, each R1 is chosen from monovalent hydrocarbon radicals and functional hydrocarbon radicals and any one R1 may be the same as or different from another R1, R3 is hydrogen or a hydrocarbon radical or a functional group or atom, x is 0 or an integer of 1 or more, F is a functional group or atom,with the proviso that F is not primary amino when Z is other than -0-, and T is a group chosen from alkoxy, aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical and a group having the general formula EMI4.2 wherein Q, Z, R, R , R3 and F are as defined above and any one R may be the same as or different from the other 3 3 R . R may for instance be a functional atom such as halogen. The silicone may have the general formula EMI4.3 wherein Q, R, R1 and x are as defined above. Such amines (I) are especially suitable for making polymers with improved physical properties for electrical wires and protective and/or junction coatings for semiconductor materials. When Z EMI5.1 this will impart excellent thermal stability as well as excellent anti-oxidant properties to polymers made from the amine. When T is an alkoxy group and x is 0, the end product is a monoalkoxy capped silane. When T is an aryloxy group and x is 0, the end product is a monoaryloxy capped silane. When T is of the group having the general formula as defined in formula (XIII), the end product is a disiloxane when x is 0 and a product ranging from an oligomeric functional capped polysiloxane to a high molecular weight functionally capped polysiloxane when x is a positive integer of 1 or greater. According to another aspect of the invention there is provided a process for making a silicone having the general formula (XIII) as defined above, the process comprising (a) preparing a mixture of an aqueous alkaline organic solvent mixture and a compound having the general formula EMI5.2 wherein the symbols are as defined above; (b) bringing the resultant mixture to reflux temperature; (c) maintaining the reaction texture at reflux temperature while constantly agitating the reaction mixture; (d) removing water; (e) cooling the reaction mixture to a temperature within a predetermined temperature range after all of the water has been removed; ; (f) adding a compound having the general formula EMI6.1 or the general formula EMI6.2 wherein halo denotes halogen, G denotes alkoxy or aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical, and the other symbols are as defined above, to the reaction temperature while maintaining the temperature within the predetermined range; (g) containing the reaction. for a period upon completion of the addition of the reactant specified in (f); (h) stripping the organic solvent, and (i) distilling the stripped reaction mixture to obtain the required silicone havong the general formula as defined above, to obtain the required silicone having the general formula (XIII). Preferably the aqueous alkali is aqueous sodium hydroxide or other alkali metal hydroxide and preferably the organic solvent comprises a mixture of toluene and dimethylsulphoxide. The compound specified in step (f) is preferably chosen from an alkoxy dimethylhalopropylsilane, an alkoxy dimethylhalobutyl silane, a 1,3-bis(halopropyl)tetramethyldisiloxane and a 1,3 bis(halobutyl)tetramethylisiloxane. The following examples are illustrative of the teachings of the making of amines of the above general formula (I): EXEMPLE I. Silicone Containing Ether Aromatic Amine. A 3-necked flask is charged with 43.2d parts of 50% aqueous sodium hydroxide solution, 112 parts dimethylsulphoxide (D150), 120 parts toluene and 59.95 parts p-aminophenol. Tile reaction is brought to reflux in a nitrogen atulosphere with rapid agitation. The water of the charged ingredients (the aqueous hydroxide solution) and the water formed during the neutralization reaction is removed azeotropically and collected in a Dean Stork trap. The refluxing solvent is returned to the reaction mixture. The pot temperature, that is the temperature of the reaction mixture, climbs from an initial 110 C to about 180OC during a period of from 7 to 8 hours of stirring. At the end of this time period water is no longer evolved from the reaction mixture. The reaction mixture is then cooled to about BOOC. At this temperature of about BOOC, 8.u' parts of bis-(chlorobutyl)tetramethyldisiloxane is added dropwise to the reaction mixture. The chemical reaction which occurs during the dropwise addition is slightly exothermic. Therefore, the addition is oontrolled to retain the reaction temperature at about 800 C. Upon completion of the disiloxane addition, the reaction is allowed td proceed at about 800C for a period which is usually overnight. The reaction is monitored such, for example, as by use of a GC analytical means. when GC analysis indicates a new peak having a long retention time is maximized, the reaction is complete. The reaction mixture is filtered and the solvents, toluene and DlISO, are removed under a reduced pressure of about 10 mm. The stripped mixture is distilled and the desired end product is recovered at a temperature of from about 295"C to about 300"C at from 0.5 mm to about 2 mm pressure of mercury. The chemical structure may be confirmed by suitable chemical analysis means such as IR on 1R. The structure of the recovered new amine has the chemical name bis-(p-aminophenoxybutyl) tetramethyldisiloxane. The recovered product solidified to a white solid upon standing and had a melting point of from 480C to 490C. The yield was about 83 percent. EXAMPLE II. Silicone Containing Ether Aromatic Amine. The process of Example 1 is followed except that 59.95 parts of m-aminophenol is substituted for the p-aminophenol and 78.9 parts of bis-(chloropropyl) tetramethyldisiloxane is substituted fro the bis (chlorobutyl)tetramethyldisiloxane. The end product is recovered at a temperature within a range of from 2450C to 2600C at from 0.5 mm to 2.0 mm of mercury. The recovered product is identified as bis-(m-amino phenoxypropyl) tetramethyldisiloxane. The recovered product material is a pale yellow liquid which does not solidify upon standing in the cold at OOC for 3 days. Its purity, as determined by titration with perchloric acid, is better than 99 The amines of this invention having the general formula (I) as hereinbefore defined are especially suitable for making a copolymer material which is the product of the condensation reaction of an organic diamine with one of the new amines with molar amounts of an organic dianhydride and having a general formula which is one selected from EMI9.1 with from 0 to 99 mol percent intercondensed structure units of the general formula: : EMI10.1 EMI10.2 EMI10.3 with from 0 to 99 mol percent intercondensed structure units of the general formula: EMI10.4 and EMI11.1 wherein A is an aromatic amine having the general 2 formula (I) as hereinbefore defined; R is a tetravalent radical; m and n are the same or different integers greater han 1 and preferably froni 10 to 10,000 or more; Y is a divalent silicon-free organic radical which is the residue of an organic diamine or a macrocyclic crown ether, and R is a member selected from (1) a divalent organic radical and (2) divalent organic radicals of the general formula : EMI11.2 wherein D is a member selected from divalent radicals of the formulae: -CyH2y - , EMI11.3 EMI12.1 and -S p is 0 or 1, y is 0 or a whole number from 1 to 5, and 4 the divalent bonds of the -0-R -0- radicals are equally situated on the phthalic anhydride end group, for example, in the 3,3'- positions or the 4,4'positions. The divalent organic radicals of (1) for R of formula (V) may be any of the following: EMI12.2 EMI13.1 and The above-mentioned block and random copolymer materials can be prepared by effecting reaction, in the appropriate molar proportions, of a mixture of ingredients comprising a silicone bis-(ether aromatic amine), the structure of which is found in Formula (I) and a silicon-free diamino compound of the general formula: (VIII) NH2 Y - NH2 with molar amounts of dianhydride of the general formula: EMI14.1 wherein R4 and Y have the meanings as given before. Other organic tetracarboxylic dianhydrides containing no ether linkages can be added in an amount up to about 50%, by molar requirements, of the total anhydride requirements of the reaction system with the diamino functional compounds. For example, the mixture of ingredients may include a second tetracarboxylic dianhydride having the formula EMI14.2 wherein R has the meaning previously recited herein. Films resulting from the incorporation of the optional addition of a second ether-free dianhydride are more solvent resistant and more stable to atteck by alkali amines or hydrazine reagents. Thus the reaction product may additionally contain up to 50 mol percent of recurring structural units of the general formula: EMI15.1 with 1 to 99 mol percent intercondensed structural units of the formula: EMI15.2 wherein X, R2 and Y have the meanings as given before, and s and t are the same or different integers greater than 1 and preferably from 10 to 10,000 or more. The diamines of Formula (VIII) are described in the prior art and are to a large extent commercially available materials. Typical of such diamines from which the prepolymer may be prepared are the following: m-phenylenediamine; p-phenylenediamine; 4,4'-diaminodiphenylpropane; 4,4'-diaminodiphenylmethane (hereinafter referred to as "methylenedianiline"); 4,4 '-diaminodiphenyl sulphide; 4,4'-diaminodiphenyl sulphone; 4,4'-diaminodiphenyl ether; 1, 5-diamlnophthalene; 3,3'-dimethylbenzidine; 3,3'-dimethoxybenzidine; 2,4-bis(ss-amino-t-butyl toluene; bis(p-ss-amino-t-butyl)phenyl ether; bis(p-&beta;-methyl-o-aminopentyl)benzene; 1,3-diamino-4-isopropylbenzene; 1,2-bis(3-aminopropoxy)ethane: : m-xylylenediamine; p-xylylenediamine; bis(4-aminocXclophexyl)methane; decarnethylenediarnine; 3-methylheptamethylenedismine; 4,4-dimethylheptamethylenediamine; 2,11-dodecanediamine; 2,2-dimethylpropylenedlamine; octamethylenediamine; 3-methoxyhexamethylenediamine; 2,5-dimethylhexamethylenediamine; 2,5-dimethylheptamethylenediamide; 3-methylheptamethylenediamine; 5-methylnonamethylenediamine; 1,4-cyclohexanediamine; 1, 12-octadecanediamine; bis(3-xminopropyl)sulphide N-methyl-bis(3-aminopropyl)amine; hexamethylenediamine; heptamethylenediamine; nonamethylenediamine; and or a mixture of one or more thereof. It should be noted that these diamines are given merely for the purpose of illustration and are not considered to be all inclusive. Other diamines not mentioned will readily be apparent to those skilled in the ar L. The aromatic bis(ether anhydride) of Formula (IX) may include thc òllossling: 2,2-bist4-(3,4-dicarboxyphenoxy)phenyl] propane dianhydride; 2,2-bis[4-(2,3-dicarboxyphenoxy)phenyl] propane dianhydride; 4,4 '-(p-phenylenedioxy)diphthalic anhydride, and 3, 3'-(p-phenylenedioxy)diphthalic anbydride. The ether-free tetracarboxylic acid dianhydrides of Formula (X), which are optional, may be defined in that R2 is a tetravalent radical, for example, a radical derived from or containing an aromatic group containing at least U carbon atoms characterized by benzenoid unsaturation, wherein each of the 4 carbonyl groups of the dianhydride are attached to a separate carbon atom in the tetravalent radical, the carbon groups being in pairs in which the groups in each pair are attached to adjacent carbon atoms of the 2 radical or to carbon atoms in the R radical at most one carbon atom removed, to provide a 5-membered or a b-membered ring as follows: EMI18.1 or Illustrations of dianhydrides suitable for use in the present invention (with their reference designation in parenthesis) include: : 2,3, b, 7-naphthalene te tracarboxylic dianhydride; 3,3',4,4'-diphenyl tetracarboxylic dianhydride; 1,2, 5,6-naphthalene tetracarboxyliz L dianhydride; 2,2'-3,3'-diphenyl tetracarboxylic dianhydride; bis(3,4-dicarboxyphenyl)sulphone dianhydride; benzophenone tetracarboxylic acid dianhydride (BTDA); perylene-1,2,7,8-tetracarboxylic acid dianhydride; bis(3,4-dicarboxyphenyl)methane dianhydride, and cycloaliphatic and aliphatic anhydrides such as cyclopentane tetracarboxylic dianhydride, cyclohexane tetracarboxylic dianhydride, butane tetracarboxylic dianhydride, and the like. The amines of the general formula (I) are an excellent source for making a group of functional containing silicones which can be incorporated into other copolymer materials having many commercial applications such as polishes, polyamines, polyimides, urethanes, and the like. In the silicones of general formula (xiii) the functional atom or group F may include primary amino, secondary amino, tertiary amlno, a carboalkoxy group, a formyl group, a nitro group, a keto group, a hydroxy group, nitrilo, amido, carboxy, a mercapto, a halogen, dialkyl phosphino, diaryl phosphino, and the like. Chemical intermediates of the general formula (XIII) as hereinbefore defined are suitable for making copolymers of silicones with other organic chemicals, curing catalysts for epoxies, urethane and the like. The following examples are illustrative of silicones of the general formula (XIII): EXAMPLE III Functional Monoalkoxy Silane and Disiloxane Derived Therefrom The process of Example 1 was again practised except that 67.1 parts of p-formylphenol was substituted m the p-aminophenol and 91.57 parts of chloropropyldimethylmethoxysilane was substituted for the bis-(chlorobutyl)tetramethyldisiloxane. The end product was recovered at a temperature within a range of from 2150C to 2300C at from about 0.1 mm to 0.5 mm of mercury. The recovered end product was a colourless liquid and was identified as p-formylphenoxypropyl dimethylmethoxysilane. its purity, as determined by GC, was 99%. The product yield was geo%. The end product was then added to a large excess of methanol containing 100% excess of water sufficient to convert all the alkoxysilane to the disiloxane. A pellet of KOH was also added to the reaction as a catalyst to facilitate the reaction. The reaction was carried out overnight at room temperature while being constantly stirred. The methanol excess water was removed by distillation, and the disiloxane was recovered by a molecular distillation. The chemical structure of the product recovered was confined by I.R. and N.M.R. as 1,3-bis-(p-formylphenoxypropyl)tetramethyldisiloxane. EXAMPLE IV Functional Secondary Amino Silane and Disiloxane Derived Therefrom The process of Example III was practised except that 67.65 parts of m-(N-methylamino)phenol was substituted for the p-formylphenol. The end product was recovered at a temperature within a range of from 1700C to 1750C at a pressure of from about 0.1 mm to 0.5 mm of mercury. The recovered end product was a very pale yellow liquid identified as m-(N-methylamino) phenoxypropyldime thylme thoxysilane. The silane product was hydrolyzed to 1,3-bis-(N-methylamino phenoxypropyl)tetramethyldisiloxane in the same manner described in Example III. EXAMPLE V Functional Ester Silane and Disiloxane Derived Therefrom The process of E xmnpleIII was practised except that 83.6 parts of p-carbomethoxyphenol was substituted for the p-formylphenol. The end product was recovered at a temperature within a range of from 1850C to 2000C at a pressure of from 0.5 mm to 2.0 mm of mercury. The recovered end product was a colourless liquid identified as p-carbomethoxyphenoxypropyldimethylmethoxysilane. The silane product was hydrolyzed to 1, 3-bis(p-carbomethoxyphenoxypropyl) tetramethyldisiloxane in the same manner as described in Exanple III. In a similar manner and by employing the process of Example III and using equivalent parts of the appropriate materials, the following functional aromatic silanes, as defined by their chemical structures, can be made and the corresponding disiloxanes made therefrom employing the hydrolysis process of Example Iii: EMI22.1 wherein F, Q, Z, R, R1, and R3 are as defined heretofore. Specifically, when R is in an alkylene radical of three or four carbon atoms, R3 is hydrogen and F may be as defined heretofore and may specifically be one selected from the following: EMI22.2 EMI23.1 -S - CH3, -NO2, - Cl, and - OH and R' is as defined heretofore. The substitution of functional groups or atoms may be ortho, meta or para to the oxygen (ether) group.

Claims: CLAIMS. 1. A silicone characterised by having the general formula EMI24.1 (XIII) wherein Q is an aromatic nucleus, Z is -S-, EMI24.2 EMI24.3 or -O-, R is a bivalent group or a functional bivalent group, each R1 is chosen from monovalent hydrocarbon radicals and functional hydrocarbon radicals and any one R may be the same as or different from another R1, R3 is hydrogen or a hydrocarbon radical or a functional group or atom, x is O or an integer of 1 or more, F is a functional group or atom, with the proviso that F is not primary amino when Z is other than -0-, and T is a group chosen from alkoxy, aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical and a group having the general formula EMI24.4 wherein Q, Z, R, R1, R3 and F are as defined above and any one R may be the same as or different from the other R and one R3 may be different from the other R 2. A silicone according to Claim 1, having the EMI25.1 wherein Q, R, R1 and x are as defined in Claim 1. 3. A silicone according to Claim 1, wherein T is a group having the general formula EMI25.2 wherein Q, Z, R, R R and F are as defined in Claim 1 and x is 1 or a higher integer and the end product ranges from an oligomeric functionally capped polysiloxane to a high molecular weight functionally capped polysiloxane. 4. A silicone according to Claim 1, wherein T is a group having the general formula EMI25.3 wherein Q, Z, R, R1, R and F are as defined in Claim 1 and x is 0, and the end product is a disiloxane. 5. A silicone according to Claim 1, wherein T is an alkoxy group, x is 0, and the end product is a monoalkoxy capped silane. 6. h silicone according to Claim 1, wherein T is an aryloxy group, x is 0, and the end product is a monoaryloxy capped silane. 7. A silicone according to Claim 1 or Claim 3 or Claim 4, wherein F is a functional group chosen from primary amino, secondary amino, tertiary amino, a carboalkoxy group and a fonmyl group. 8. A silicone according to Claim 1 or Claim 3 or Claim 4, wherein F is a functional group chosen from a formyl group, a nitro group, a keto group, a hydroxy group and a nitrilo group. 9. A silicone according to Claim 1 or Claim 3 or Claim 4, F is a functional group chosen from amido, carboxy, mercapto, halogeno, dialkyl phosphino and dlaryl phosphine. 10. A silicone according to Claim 1, having the general formula EMI26.1 wherein F, Q, Z, R and R are as defined in Claim 1 and R" is alkyl or aryl or other substituted or unsubstituted hydrocarbyl radical. 11. A silicone according to Claim 10, wherein R is a.propylene or butylene group and R3 is hydrogen. 12. A silicone according to Claim 10 or Claim 11, wherein Z is -O-. 13. A silicone according to any one of Claims 10 to 12, wherein F is a functional group chosen from -CN, Claim, 7 -R7 2N, -R7NH, and EMI27.1 7 wherein R is a monovalent hydrocarbon radical or a functional hydrocarbon radical and F is ortho, meta or para to the ether group. 14. A silicone according to any one of Claims 10 to 12, wherein F is a functional atom or group chosen from EMI27.2 -S-CU3, -Cl, and -OH, and F is ortho, meta or para to the ether group. 15. A process for making a silicone having the general formula(XIiI)as defined in Claim 1 characterised in that it comprises: (a) preparing a mixture of an aqueous alkaline organic solvent mixture and a compound having the general formula EMI28.1 wherein the symbols are as defined in Claim 1; (b) bringing the resultant mixture to reflux temperature; (c) maintaining the reaction mixture at reflux temperature while constantly agitating the reaction mixture; (d) removing water; (e) cooling the reaction mixture to a temperature within a predetermined temperature range after all of the water has been removed; ; (f) adding a compound having the general formula EMI28.2 or the general formula EMI29.1 wherein halo denotes hydrogen, G denotes alkoxy or aryloxy or other substituted or unsubstituted oxyhydrocarbyl radical, and the other symbols are as defined in Claim 1, to the reaction temperature while maintaining the temperature within the predetermined range; (g) containing the reaction for a period upon completion of the addition of the reactant specified in (f); (h) stripping the organic solvent, and (i) distilling the stripped reaction mixture to obtain the required silicone having the general formula (XIII) as defined in Claim 1. 16. A process according to Claim 15, wherein the aqueous alkali is aqueous sodium hydroxide or other alkali metal hydroxide. 17. A process according to Claim 15 or Claim 16, wherein the organic solvent comprises a mixture of toluene and dimethylsulphoxide. 18. A process according to any one of Claims 15 to 17, wherein F is primary amino and Z is -O-. 19. A process according to any one of Claims 15 to 18, wherein the compound specified in step (f) of Claim 16 is chosen from an alkoxy dimethylhalopropylsilane, an alkoxy dimethylhalobutyl silane, a 1,3-bis(halopropyl) tetramethyldisiloxane and a 1,3-bis(halobutyl)tetramethyl disiloxane.

Inventors: BERGER, ABE
Applicants: M & T CHEMICALS, INC.
Application year: 1980
Main classification: C07F7
IPC codes: C08G77, H01B3, C08G59, C07F7