PIPE COUPLING FOR LAP JOINTS

Abstract: Coupling (10) for a pipe lap joint in which a sleeve (12) has a larger diameter atone end and a smaller diameter at the other end with means for stretching the sleeve around the pipes. The sleeve has a radially projecting channel shaped sector (20) and force applying means (38, 40, 42) engages the sector to stretch the sleeve around the pipes. The channel shape sector is uniform cross section along the length of the sleeve and the larger end of the sleeve is axially offset from the smaller end. An improved method for making the pipe coupling is disclosed in which a sleeve blank (60) is disposed in an external die (82) and stretched outwardly by an expanding mandrel.

Description: PIPE COUPLING FOR LAP JOINTS TECHNICAL FIELD This invention relates to pipe couplings and . more particularly it relates to a coupling for pipe lap joints. The pipe coupling of this invention is an improve- ment upon my pipe couplings disclosed and claimed in U.S. Patent No. 3,905,623 and U.S. Patent No. 4,056,273. There are many applications for pipe couplings where it is desired to couple two pipes together in a * strong mechanical connection with a substantially fluid tight seal; An important use of such a coupling is that of joining two pipes of a vehicle exhaust system. In such an application, ease of installation and removal, as well as cost, are of great importance. Because of the relative¬ ly high temperatures and mechanical stresses which occur in vehicle exhaust systems, the coupling must be fabricated from a metal, such as a suitable grade of steel, to provide the requisite strength for a long period of service. In some applications, such as heavy duty truck exhaust systems, the coupling must join relatively large diameter pipes. In some cases one of the pipes takes the form of a flexible metal hose while the other may take the form of a rigid conduit. Other uses for such couplings may include a relatively small metal or plastic water pipes and relatively large drainage and sewage pipes of either plastic or clay materials. Still other applications include joining of structural pipes, as in the case of scaffolds and the like. BACKGROUND ART In my U.S. Patent No. 3,905,623, a pipe coupling is disclosed in which a wide-band sleeve is stretched over OMPI adjoining pipe ends to provide a mechanical connection wit a fluid seal between the pipes. That patent disclose.d a coupling for a pipe lap joint in which the end of at least one of the pipes is specially .formed to provide the desire relationship with means for clamping or stretching the out pipe around the inner pipe. In this coupling, the couplin includes a sleeve having a roundish sector and a σhannel- * shaped sector and force applying means connected with the channel-shaped sector is adapted to stretc the sleeve to form the joint. A coupling for pipe lap joints is disclosed in my Patent No. 4,056,273 which allows two pipes to be joine in telescoping relation without requiring the pipe ends to be specially formed. In this coupling, a wide-band sleeve has a cross section including a roundish sector and a radially projecting channel-shaped sector and is adapted to receive a pipe of one diameter inside one end and a pip of a larger diameter inside the other end with the pipes being in telescoping relation to form a lap joint. The roundish sector of the sleeve is substantially uniform in diameter throughout its length and hence is oversized with respect to the smaller pipe. A split seal ring encircles smaller pipe and has an outer diameter about the same as t of the larger pipe. Force applying means is connected wit the channel-shaped sector to stretch the sleeve around the pipes. By reason of the split seal ring, the sleeve is stretched circumferentially in a substantially uniform amount along its length into engagement with the outer pip and the seal ring, respectively, to produce a mechanically strong and fluid tight seal. It is a general object of this invention to pro¬ vide a coupling for pipe lap joints having the advantages of a stretched wide-band sleeve, as iii the above mentioned OMP patents , but' without the need for either specially formed pipe ends or a seal ring for the smaller, pipe. DISCLOSURE OF THE INVENTION According to this invention, an improved coupling is provided for pipe lap joints. The improved coupling is of the type comprising a sleeve which receives a larger pipe and a smaller pipe in telescoping relation to form a lap joint, the sleeve having a cross section including a roundish sector and a radially projecting channel-shaped sector; force applying -means is connected with the channel- shaped sector for stretching the sleeve around the pipes. The improvement, according to this invention, is that the roundish sector of the sleeve comprises first and second end bands with the first being of larger circumference than the second to receive the larger and smaller pipes in loose fitting relation with about the same clearance. With this arrangement, actuation of the force applying means stretches the sleeve around the pipes into direct engagement with both the larger and smaller pipes. Further, according to the invention, the channel- shaped sector of the sleeve is of the same size throughout the axial length of both end bands, the end bands being of different size to accomodate the different size pipes. A reaction member of uniform cross section is disposed within the channel-shaped sector and the force applying means co- acting with the reaction member deforms the channel-shaped sector to stretch the sleeve around the pipes. Further, according to the invention, the larger end band of the sleeve is axially offset from the smaller end band in a direction away from the channel-shaped sector. Preferably,. this offset is * a fraction of the difference • between the outside diameters of the larger and smaller pipes. According to the invention, the sleeve is pro¬ vided with a greater capacity for stretching in the vicinity of the channel-shaped sector. Additionally, according to the invention, the sleeve * is made from a sleeve blank having a cross section including a roundish sector and a radially projecting channel-shaped sector by circumferentially stretching one end of the sleeve blank in at least part of the roundish sector while holding the sleeve blank in a zone between said one end and the other end whereby the ' resulting coupling member or sleeve is adapted to receive pipe ends in a lap joint. Preferably, the sleeve blank is formed with a channel-shaped sector by deforming a tubular member of substantially uniform diameter. Further, the tubular member is made by rolling sheet material with edges in overlapping relation and welding the overlapping edges to¬ gether. Further, according to the invention, the coupling member may be made by stretching the region of the sleeve opposite ' the channel-shaped sector to a greater extent than the region contiguous to the channel-shaped sector so that the roundish sector of the larger end of the sleeve is axially offset from the roundish sector of the other end. Further, according to the invention, the coupling member is made- by placing the sleeve" blank in an external die having a cavity corresponding to the desired sleeve configuration and stretching the sleeve blank outwardly in¬ to engagement with the die cavity by expanding a mandrel within the sleeve blank. OMPI " " A more complete understanding of this invention may be obtained from the detailed description that follows taken with the accompanying drawings. _. BRIEF DESCRIPTION OF THE DRAWINGS FIGURE 1 is a view in elevation of one embodiment of the pipe coupling of this invention. FIGURE 2 is an end view of the coupling of FIGURE 1. FIGURE 3 is an elevation view of the coupling in assembled relationship with a pipe lap joint. FIGURE 4 is a view taken on lines 4-4 of FIGURE 3. FIGURE 5 is a view in elevation of a second em¬ bodiment of the pipe coupling of the invention. FIGURE 6 is a cross sectional view of the pipe coupling of FIGURE 5. FIGURE 7 is a cross sectional view of the coupling of FIGURE 5. FIGURE 8 shows the coupling of FIGURE 5 in assembled and tightened condition. FIGURE 9 is a diagram for explanatory purposes. FIGURES 10,.11, 12, and 13 illustrate the pre¬ liminary steps of making a sleeve blank for forming the pipe coupling. FIGURE 14 illustrates an apparatus for making the coupling member of the pipe coupling of FIGURE 5. FIGURE 15 is a view taken on lines 15-15 of FIGURE 14. FIGURE 16 shows a tool for use with the apparatus of FIGURE 14. FIGURE 17 shows the forming apparatus in the actuated position. BEST MODE FOR CARRYING OUT THE INVENTION Referring now tp the drawings, there is shown an illustrative embodiment of the invention in a pipe coupling especially adapted for lap joints which must be mechanically strong and substantially fluid tight. In particular, the invention will be described with reference to an embodiment for vehicle exhaust systems- in which the coupling is constructed of steel. It will be appreciated, however, that the invention is useful in a wide variety of applications wherein it is desired to join two pipe ends or two members with roundish ends, whether tubular or solid. Referring now to FIGURES 1,.2, 3, and 4, the in¬ vention is shown in a pipe coupling which is especially adapted for use in vehicle exhaust systems. The coupling 10 comprises a coupling member or sleeve 12 which is adapted to receive a pair of pipes in telescoping relation to form a pipelap joint with the sleeve stretched around the ends of both pipes. As shown in FIGURE 3, first and second pipes 14 and 16 are joined together by the coupling 10 in telescoping relation with the smaller pipe 16 insert¬ ed into the end of the larger pipe 14. Pipe 14, for the sake of illustration, is a flexible metal hose of known construction as is commonly used in the exhaust systems of heavy duty trucks. The pipe 16 " is a rigid pipe or conduit of the type used in such exhaust systems. The pipes 14 and 16 are of circular or roundish (such as slightly oval) cross section and are suitably constructed of a ductile material such as cold rolled steel or stainless steel. The sleeve 12 of the coupling 10 is constructed of a ductile material, preferably a selected grade of steel. OMPI It is desirable to use a material which is capable of undergoing a relatively high degree of ' elongation without failure. For example, aluminized steel is quite satis¬ factory where the required elongation is relatively small. w In other applications, requiring high degree elongation stainless steel may be used. A steel known as "Aluma-Ti" ' available from the Inland Steel Company exhibits an elonga¬ tion property intermediate that of aluminized steel and stainless steel and is suitable for many applications. The sleeve 12, as best shown in FIGURE 2 is for . the most part circular or roundish in cross section, it has a roundish sector 18 and a channel-shaped sector 20 which extends outwardly and opens into the roundish sector. The channel-shaped sector 20 is of substantially uniform cross section throughout its length. The roundish sector 18 comprises first and second end bands 22 and 24, the end band 22 being of larger circumference than the end band 24. Each of the end bands is of substantially uniform cross section throughout its length. The end bands are integrally joined with each other at a narrow circumferentially ex¬ tending shoulder 26. The coupling 10 also includes a reaction member or spline 28 which is disposed within the channel-shaped sector 20 and which is adapted to seat upon the outer sur- face of the walls of pipes 14 and 16. The spline 28 has a surface configuration which forms a continuation of the outer surface of the pipes and may be regarded as a wall- extension sector superimposed upon the walls of the pipes. The spline 28 has an inner surface 30 of arcuate configura- tion conforming to the outer wall of the pipes 14 and 16 * . This surface 30 of the spline 28 may be provided with a coating of sealing compound if desired to enhance the fluid seal of the coupling. The spline-28 is provided with a pair of oppositely facing convex surfaces 32 and 34 and a sub¬ stantially flat surface 36 at the outer end. The spline, as shown in FIGURE 2 with the coupling in the untightened condition, fits loosely within the channel-shaped sector and extends as one integral piece substantially throughout the length of the sleeve 12. The coupling 10 further includes force applying means in the form of a pair of bolts 38 and 40 and respective nuts such as a nut 42 on the bolt 38. The side walls of the channel-shaped sector 20 are provided with openings for passage of the bolts 38 and 40 therethrough and the spline 28 is provided with aligned openings for passage of the bolts. An elongated spacer 44 with.openings for the bolts 38 and 40 is disposed between the bolt heads and the outside of the channel-shaped sector 20; similarly, a spacer 46 is disposed between the nuts 42 and the other side of the channel-shaped .sector 20. The spacers 44 and 46 have a cross sectional configuration, approximately semicircular, which corresponds with the configuration of the concave surfaces 32 and 34 on the spline. It is to be noted that the end bands .22 and 24 of the sleeve 12, as shown in FIGURES 1 and 2, are coaxial with each other about a centerline 48. The end band 22, being of larger circumference, has a .radius of R_ and the end band 24 has a small radius R_. as shown in the un¬ tightened condition in FIGURE 2. The difference between the radius R_ and the radius R_. is approximately one-half the difference between the outer diameters of the pipes 14 and 16 so that when the coupling 10 is tightened and the sleeve 12 is drawn inwardly the end bands will concurrently seat against the respective pipes. OMPI -9- In order to make a lap joint of a pair of pipes such as pipes 14 and 16, the coupling 10 is slipped over the smaller pipe 16 and the smaller pipe is inserted into the end of the larger pipe 14. The coupling.10, in its untightened condition, is positioned so that the larger pipe 14 extends into the sleeve 12, suitably into abutment- with the shoulder *• 26. The lap joint is completed by tightening the bolts 38 and 40. As the bolts are tightened down, the spacers 44 and 46 are progressively drawn together against the resistance of the side walls of the channel-shaped sector 20. .It is noted that in the loose fit condition, with the pipe 14 and the sleeve 12 in an unstressed or relaxed con¬ dition, the peripheral length on the inner surface of a cross section of the sleeve 12 through the end band 22 is less than the peripheral length on the outer surface of a cross section taken through pipe 14 and the wall extension thereof provided by the spline 28. Similarly, in this con¬ dition the peripheral length on the inner surface of a cross section of the sleeve 12 taken through the end band 24 is less than the perpheral length of the outer surface of the cross section of the pipe 16 and the wall extension thereof provided by the spline 28. In the unstressed or relaxed condition of the sleeve 12, the pipes 14 and 16 have a loose fit with the respective end bands 22 and 24. In order that the end bands may be drawn tight and stretched around the respective pipes, the peripheral length on the inner surface of the cross section of the spline 28 is signi¬ ficantly greater than the opposed peripheral length on the inner surface of the channel-shaped sector 20. As the. tightening of the bolts 38 and 40 progresses, the side walls of the channel-shaped sector 20 are drawn in¬ wardly toward the concave surfaces 32 and 34; accordingly, "-^UREA, OMPI -10- ' - ' -ϊ sleeve 12 is reduced in radius and circumference and th clearance relative to the pipes 14 and 16 diminishes. When the bolts are fully tightened, the spacers 44 and 46 have drawn the side walls of the channel-shaped sector 20 inward ly into seating engagement with the convex surfaces * of the spline 28. To achieve this relationship, the roundish por¬ tion of the sleeve 12 and the channel-shaped sector 20 are deformed by tensile stress throughout the length and circum ference of the sleeve. * This tensile stress in the sleeve imposes a radial pressure on * the * walls of the pipes 14 and 16 which places them in a state of compressive stress. In other words, the sleeve 12 is stretched over the pipes 14 and 16. This stretching of the sleeve 12 holds the spline 28 radially inwardly so that the bottom surface 30 presses against the walls of the pipes 14 and 16 to exert a radial pressure on the walls- of the pipes. With the coupling fully tightened, as shown in FIGURES 3 and 4, the sleeve 12 provides close fitting sur¬ face engagement with the pipes 14 and 16. Also, the bottom surface 30 of the spline 28 is pressed into close fitting surface engagement with the pipes 14 and 16. Accordingly, a strong mechanical joint is provided with substantially fluid tight sealing and with minimum pipe distortion. In the manufacture of the coupling 10 according to this invention, the sleeve 12 is made from a sleeve blank of uniform circumference by stretching the end band 22 so it is larger than the end band 24. A preferred method of performing this stretching operation will be de¬ scribed below; suffice it to say at this point, the end band 22 is work-hardened by this pre-stressing which_result in a higher yield strength with a greater resistance to stretching and a reduced capacity for stretching without rupture or other failure. than the end band 24. The end band 22 is pre-stressed in such a way that the stretching is substantially uniform throughout the roundish sector of the end band 22 and as a consequence, so is the residual capacity for stretching. When the coupling 10 is put into use and tightened down as shown in FIGURES 3 and 4, the pre-stressed sleeve '12 is further stressed to stretch it around the pipes 14 and 16 as described above. As the tightening of the bolts 38 and 40 progresses, the frictional engagement of the end band 22 with pipe 14 increases and the frictional engagement*of end band 24 with pipe 16 increases. The - frictional engagement results in a nonuniform distribution of tensile stresses around the circumference of the end bands 22 and 24. In ' particular, the tensile stress diminishes with the circumferential distance away from the channel-shaped sector 20. As a result, both end bands 22 and * 24 are subjected to greater stretching in the region adjacent the channel-shaped sector 20 than in the region opposite the channel-shaped sector 20. when the bolts 38 and 40 are both fully tightened as depicted in FIGURE 4, there will be a concentration of stress in the vicinity of the channel-shaped sector 20 because of the pre-stressing of the end band 22, the stresses therein will be higher than in end band 24; nevertheless the stress may be kept well below the ultimate strength of the material. However some applications may require the use of highly ductile steel for the sleeve 12 because of the stress concentrations that occur in the vicinity of the channel-shaped sector 20. A significantly improved stress distribution in the sleeve is obtained in the embodiment of the invention which will now be described with reference to FIGURES 5, 6, 7 and 8. OMPI In the embodiment of the invention shown in FIGURES 5, 6, 7, and 8, the coupling is of the same structu as the embodiment of FIGURES 1 and 2 except for the relatio ship of the end bands of the sleeve. In describing this embodiment, like parts will be designated by like reference characters; as to the sleeve, the reference characters appl in FIGURES 1 and 2 will be used with prime symbol in FIGURES 5, 6, 7 and 8. The embodiment of the invention in the pipe coupl 10' of FIGURES 5 and 6 differs from that .of FIGURES 1 and 2 by the structure of the sleeve 12'. The sleeve 12' compris a pair of end bands 22* and 24' which- are integrally joined by a shoulder 26' . The end band 22' is of larger circumfer ence than end band 24' and is axially offset from the end band 24'. In particular, the centerline 48" of the end ban 24' is offset in a direction opposite from the channel- shaped sector 20. The end band 22' has a radius R_ and the end band 24' has a radius R_. with the difference between the radii being about one-half the difference between the outside diameters of the pipes.14 and 16. The offset distance between the centerlines 48' and 48" is preferably about one-half the difference between the radii R, and R-. Accordingly, the inside surfaces of the end band 22' and the end band 24', in the vicinity.of the channel-shaped sector 20, have a smaller offset from each other than the inside surfaces in the region opposite the channel- shaped sector 20. k The coupling 10' , as shown in FIGURES 5 and 5 is used to make a pipe lap joint in the same manner as describ with reference to -the coupling 10 of FIGURES 1 and 2. When the bolts 38 and 40 are tightened down, the sleeve 12" is stretched around the pipes being joined as described above. Due to the frictional effect of the surface engagement of the end bands 22' and- 24' with the respective pipes, the stresses will be nonuniformly distributed about the circum¬ ference of the respective end bands. As a result, there will 5 be a concentration of stress in the vicinity of the channel- shaped sector 20 and a greater degree of stretching of the' end bands 22' and 24' will occur in that region. In order to avoid excessive elongation or stretch in that region, the sleeve is made by a special method in accordance with this •^° invention, as will be described in detail below. Suffice it ' to say at this point, the sleeve 12' is made from a sleeve blank of uniform diameter by pre-stressing it to stretch one end to a larger circumference so that it is eccentric rela- • tive to the other end. More particularly, the sleeve blank * ■ *• • -• ■ is stretched at one end to enlarge the circumference of the roundish sector with the centerline thereof being moved away from the channel-shaped sector by the stretching operation. In the sleeve 12' the end band 22' has a nonunifor capacity for stretching about its circumference, as a result 20 of the pre-stressing operation. This is depicted in FIGURE 7 wherein the double-headed arrows 50 have a length indicative of the relative amount of pre-stressing of the end band 22' . The result of the pre-stressing of the end band 22' is also illustrated on the stress-strain diagra 25 of FIGURE 9. Note that the lower region (as viewed in FIGURE 7) is stressed to a range of values X and the upper region is stressed to a range of values Y, as .shown in FIGURE 9. Thus, the end band 22* has a higher resistance to stretching in the lower region than in the upper region. When 30 the coupling 12' is put into use and tightened around the pipes, such as pipes 14 and 16, there is a concentration of stress in the region adjacent the channel-shaped sector 20. This stress concentration and the lesser resistance to stretching in that portion of the end band 22' 35 causes it to be stretched to a greater degree than the ■ ^_ΥE IT remainder of the end band 22'. Since that region of the end band has not undergone as much previous stretching, the desired degree of stretching onto the pipe may be achieved without developing excessive strain at any point in the end band 22'. Thus, the preforming of the sleeve 12* in this manner permits use of a sleeve material having a smaller percentage maximum elongation for a given application of the coupling since the stretching of the end band 22' is made more nearly uniform by the pre-stressing of the lower region and the.subsequent stressing of the upper region when the coupling is tightened as shown in FIGURE 8. The method of making the coupling of this invention will now be described with reference .to FIGURES 10 through 17. In particular, this invention includes a method for making the sleeve 12 of the coupling 10 (as shown in FIGURES 1 and 2) and for making the sleeve 12' of the coupling 10* (as shown in FIGURES 5 and 6) . As described briefly above, the sleeves 12 and 12* are preferably made from a sleeve blank. As shown in FIGURE 13, a sleeve blank 60 comprises a roundish sector 62 of uniform circumference and a channel- shaped sector 64 of uniform dimensions throughout its length. The method of making sleeve blank 60 will be described with reference to FIGURES 10, " 11, and 12. As shown in FIGURE 10, a sheet metal strip 66 of desired width is cut to length in a sheet metal shear 68. The shear includes a cut off blade 70 and lancing die 72 which produces a pair of space locating tabs 74 at a fixed distance from the end of the workpiece. As shown in FIGURE 11, the workpiece is formed into a cylinder 76 with the ends in overlapping relation with one end seated against the tabs 74 to establish the extent of overlap. The ends are spot- weeded together by a resistance welder 78. As shown in FIGURE 12, the cylinder 76 is formed into the sleeve blank 60 - - by a press including an inner die 78 and outer die 80 which coact to deform.the cylinder 76. into the configuration of • the inner die 78. • In deforming the cylinder 76 to ' form the die blank 60 it is stressed so that it holds a shape corresponding to the inner die member 78. The sleeve ' 12' of FIGURES 5. and 6, is made from a sleeve blank 60 by a method which will now be described with reference to FIGURES 14, 15, 16, and 17. The sleeve blank 60 according to this method is formed by holding the sleeve in a zone between its ends and circumferentially stretching one end .of the sleeve, the * stretching being effected so that region of the sleeve opposite the channel- shaped sector is stretched to a greater extent than the region adjacent to the channel-shaped sector so that the roundish sector of the first end of the sleeve is axially offset from the * roundish sector of the other end. Apparatus for performing the stretching operation comprises an outer ' die block 82 defining a die cavity extending through the block. The die cavity has a wall configuration which corresponds substantially to the outer surface configuration of the sleeve 12' of FIGURES 5 and 6. A such, the die cavity includes a smaller cavity 85 at one end having a cross section including a first roundish die sector 86 and a channel-shaped die sector 98. The cavity also includes a larger cavity 8.9 with a cross section including a second roundish die sector 90 and the channel---shaped sector 98. The die sector 90 is of larger circumference than the die sector * 86. In the illustra¬ tive embodiment the die sectors 86 and 90 are circular in cross section and the centerline 94 of the die sector 90 is axially offset downwardly (as viewed in FIGURE 15) from the centerline 96 of the die sector 86. The die sector 98 OMPI is connected with the die sectors 86 and 90 and is of uni¬ form cross section throughout the length of the die cavity. The smaller die sector 86 and the larger die sector 90 are connected together by a shoulder 100 which extends in a narrow belt-like- area around the cavity. The sleeve stretching apparatus also includes an expanding mandrel 102. The mandrel 102 comprises a plurality of identical mandrel segments 104,.106, 108, 110, and 112, and an additional mandrel segment 114. The mandrel segments 104, 106, 108, 110, and.112, are pie-shaped segments of equal angular exten w±±h arcuate outer surfaces and radial side .surfaces. The segment 114 is also pie-shaped and of larger angular extent than the other segments. Segment 114 has an outer surface with arcuate sectors 115 and 117 and a rectangular sector 116 disposed between the arcuate sectors. The sectors 115 and 117 are joined " .to- the sector 116 at corners or fillets 119 and 121. Each of the segments 104, 106, 108, 110, and 112, has a truncated inner end with flat ramp surfaces 105, 107, 109, 111 and 113, respectively, ex- tending longitudinally from one end of...the.segment.:to...the 'other. The segment 14 also has a truncated inner end with a longitudinally extending stepped surface. As shown in FIGURE 15, the stepped surface comprises sections 118, 120, and 122, which extend axially of the mandrel and which are con- nected by ramp surfaces 124 and 126 which are inclined rela¬ tive to the axis of the mandrel. It is noted that the ramp surfaces 124 and 126 are inclined at the same angle relative to the axis of the mandrel and that the angle of inclination is greater than the angle of the ramp surfaces 105, 107, 109, 111, and 113, of the other segments. When all of the mandrel sectors are nested together as depicted in FIGURE 14, the sectors define a central passage 130 which is adapted to re¬ ceive an actuating member 132 which is shown in FIGURE 16. - REAIΓ OMPI and will be described below. With the mandrel segments nested as depicted in FIGURE 14 and 15, the mandrel has a smaller end portion 134 having a cross section including a first roundish mandrel sector 133 and.a radially project- ing rectangular mandrel sector 116. The mandrel has a larger end portion 136 having a cross section including a second roundish mandrel sector 137 and the radially pro¬ jecting rectangular mandrel sector 116. The smaller mandre portion 134 and large mandrel portion 136 are separated by a shoulder 135. The centerline of mandrel portion 136 is offset from the centerline of mandrel portion 134 in a direction away from the rectangular sector 116. With the mandrel positioned within the die cavity the centerline of the larger mandrel sector 136 coincides with the centerline 94 of the cavity 90 and the centerline of the smaller mandr 134 . coincides with the centerline 96 of the cavity 86. As shown in FIGURES 14 and 15, the sleeve blank 60 may be in¬ serted into the die cavity 84 in a loose fitting engagement with the smaller die sector 86 and with a substantial gap o clearance from the larger die sector 90. The mandrel may be inserted within the sleeve blank 60 in a loose fitting engagement of the larger mandrel .sector 136 and with a sub¬ stantial gap or clearance between the sleeve and the smalle mandrel sector .134. The actuating member 132 for the stretching appar atus is shown in FIGURE 16. The actuating member comprises a head 140 suitably of cylindrical shape, .adapted to be mounted upon the ram of a press. A cam or wedge member 142 extends axially from the head 140 and is adapted to engage the inner surfaces of the segments of the mandrel 102. The wedge member 142 is provided with five ramp surfaces 144, 146, 148, 150, and 152, which are of the same configuratio - J E OMPI and are adapted to coact with the inner surfaces 105, 107, 109, 111, and 113, respectively, of the mandrel 102. The wedge member 142 is also provided with a channel 154 between the ramp surfaces 144 and 152 which is adapted to coact with the inner surface of the mandrei sector 114. The channel 154 has stepped bottom surfaces 156, 158, and 160, which extend parallel to the axis of the member 142. A ramp sur¬ face 162 joins the surfaces 156 and 158 and a ramp surface 164 joins ' the surfaces 158 and 160. The ramp surfaces 162 and 164 are adapted to coact with the ramp surfaces 126 and 124 respectively in the mandrel 102. The ramp surfaces 162 and 164 have an inclination relative to the axis of the wedge member 142 which is substantially greater than the angle of inclination of the wedge surfaces 144, 146, 148, 150, and 152 relative to the axis of the wedge member. In operation of the stretching apparatus, the sleeve blank 60 is disposed within the die cavity with the mandrel in place as shown in FIGURES 14 and 15. To stretch the sleeve-blank, the wedge member 142 is pressed axially into the passage 130 of the mandrel 102. This causes, the ramp surfaces 162 and 164 to engage the corresponding ramp surfaces 126 and 124 of the mandrel and the remaining ramp surfaces of ;the wedge member 142 to engage the corresponding ramp surfaces on the mandrel. The mandrel segment 114 is moved outwardly at a greater rate than the remaining mandrel segmentsdue to the greater angle of the ramp surfaces. This movement of the sector 114 results in initial clamping of the sleeve blank 60 between the corners 99 and 119 and the corners 101 and 121 of the die cavity and mandrel. It also results in initial clamping of the die blank 60 along a narrow circumferential band between the shoulders 100 and 135 of the die cavity and the mandrel over the arcuate surface of the mandrel segment 114. Thus, the die blank is initially held in place in the region of the channel-shaped sector 6.4...-incl.uding.-that-part which is opposite the arcuate portions of the mandrel segment 114. As the wedge member 142 is pressed into the mandrel 102 the ramp surfaces 144, 146, 148, 150, and 152 coact with the corresponding inner surfaces of the mandrel segments 104, 106, 108, 110, and 112, and these segments move outwardly in unison. Thus, the deformation of the sleeve blank 60 continues until it is pressed against inner surfaces of the die cavity. This condition is depicted in FIGURE 17. Accordingly, the coupling sleeve 12', as de¬ picted in FIGURES 5 and 6, is formed with the end band 22' being of larger circumference than the end band 24' and with the centerline 48' of the end .band 22' being axially offset from the centerline 48" of the end band 24*. It will now be apparent that the coupling sleeve 12, depicted in FIGURES 1 and 2, is made by the same method as the coupling sleeve 12' with one exception. The exception is that the stretching apparatus of FIGURES 14, 15, and 16 is made so that the larger and smaller die cavities 90 and 86, respectively, are coaxial with each other and the larger and smaller mandrel portions 136 and 134, respectively, are coaxial with each other. In this arrangement the centerlines 94 and 96 coincide with each other rather than being axially offset. This, of course, results in a coupling sleeve 10 in which the larger end band 22 has the same centerline as the smaller end band 24, as depicted in FIGURES 1 and 2. Although the description of this invention has been given with reference to a particular embodiment, it is not to be construed in a limiting sense. Many variations and modifications will now occur to those skilled in the art. For a definition of this invention reference is made to the appended claims.

Claims: What is claimed is: 1. In a pipe coupling of the type comprising sleeve adapted to receive a pipe of one diameter inside one end and a pipe of a larger diameter inside the other end with the pipes being in telescoping relation to form a lap joint; said sleeve having a cross section includin a roundish sector and a radially projecting channel-shap sector, force applying means connected with the channel- shaped sector and adapted to act on the sleeve for defor the sleeve to change the cross sectional dimensions ther the improve'ment wherein * the roundish sector of said slee comprises first and second end bands, the first end band being of larger circumference than the second end band whereby said sleeve receives said pipes in loose fitting relation with about the same clearance at both ends and actuation of the force applying means stretches said sle around said pipes. 2. The invention as defined in claim 1 wherei said channel-shaped sector is the same size throughout t axial length of both end bands. 3. The invention as defined in claim 2 wherei said first end band has greater capacity for stretching in at least part thereof than the capacity for stretchin of the second- end band. 4. The invention as defined in claim 1 wherei said first end band is axially offset from the second en band in a direction away from said channel-shaped sector 5. The invention as defined in claim 4 wherei the first end band has a greater resistance to stretchin in the region opposite said channel-shaped sector than it has in the region adjacent said channel-shaped sector whereby actuation of said force applying means causes more stretching of the roundish sector in the region ad¬ jacent the channel-shaped sector. •&UREX OMPI ^ nuAii 6. The invention as defined in claims 4 and 5 wherein the channel-shaped sector is the same size through¬ out- the. axial length of both end bands, 5 * 7. The invention as defined in claim 6 wherein said channel*--shaped sector has a lesser resistance to • -...— stretching than that part of the roundish sector of said first end band which is remote from the channel-shaped sector. 10 8. The method of making a coupling sleeve for use in coupling first and second pipes in a lap joint, said member being made from a sleeve blank having a cross section including a roundish sector and a radially projecting, channel-shaped sector, said method comprising the steps 15 of holding the sleeve blank in a zone between its ends, said zone including at least a narrow belt-like area ex¬ tending around the sleeve blank while circumferentially stretching one end of the sleeve blank in at least part of the roundish sector of said one end, whereby the coupling 20 sleeve is adapted to receive a first pipe of one diameter inside said one end and to receive a second pipe of smaller diameter inside the other end with said pipe ends being coupled in a..lap joint. 9. The invention as defined in claim 8 wherein 25 said method includes a preliminary step of making the sleeve blank by deforming a tubular member of substantially uniform diameter to provide said channel-shaped sector.. ' 10. The invention as defined in claim 9 wherein said method includes a preliminary step of making said 30 tubular member- by rolling a piece of sheet material into a tubular form with the edges in overlapping relation and welding the overlapping edges together. 11. The invention as defined in claim 8 wherein the step of radially stretching includes stretching the 35 OMPI region .of the sleeve blank opposite the channel-shaped sector to a greater extent than the region adjacent the channel-shaped sector so that the roundish sector of the first end of the coupling sleeve is axially offset from the roundish sector of the other end. 12. The invention as defined in claim 8 wherein said holding is produced by placing said sleeve blank in an external die having a first cavity with a cross section including a first roundish die sector and a first radially projecting channel-shaped die sector and having .a second cavity with a cross section including a second roundish die sector and a second radially projecting channel-shaped die sector, ' the first and second channel-shaped die sectors being of the same size in cross section and aligned with each other, the first roundish die sector being of smaller diameter than the second roundish die sector and being in predetermined axial relation therewith, said first roundish die sector being substantially of the same diameter as the outside diameter of said sleeve blank before stretching, and wherein said stretching is per¬ formed by pressing said one end of said sleeve radially outwardly until it engages the second roundish die sector. 13. .The invention as defined in claim 12 wherei said predetermined axial relation is such that the centerl of first and second roundish die sectors are in alignment with each other whereby said stretching is substantially uniform around the ci cumference of said second roundish sector of said sleeve. 14. The invention as defined in claim 12 wherei said predetermined axial relation.is such that the axis of OMPI the second roundish die sector is offset from the axis of the first roundish die sector in a direction away rom said channel-shaped die sectors whereby said stretching is greater in the region of the sleeve opposite the channel-shaped sector than in the region of the sleeve adjacent the channel- shaped sector. 15. The invention as defined in claims 12, 13, or 14 wherein the step of pressing is performed by inserting an expandable mandrel into said sleeve while it is disposed within said external die, said mandrel having a cross section at one end including a first roundish mandrel sector and a first radially projecting rectangular mandrel sector and having a cross section at the other end including a second roundish mandrel sector and a second radially projecting rectangular.mandrel, the axis of the first roundish mandrel sector being alignable with the axis of the first roundish die sector while the axis of the second roundish mandrel sector is aligned with the axis of the second roundis die sector, and expanding said mandrel so that said first end comes into engagement with the roundish sleeve sector when the second end has stretched the roundish sleeve sector into engagement with the second roundish die sector. 16. The invention as defined in claim 15 wherein the expandible mandrel is comprised of plural elongated segments of pie-shaped cross section and arranged in a roundish array defining a central passage bounded by the inner surfaces of said segments, and wherein the step of expanding said mandrel is performed by simultaneously forcing each of said segments radially outwardly whereby the. roundish sleeve sector is stretched by movement of the segments. 17. The invention as defined in claim 16 wherein the segment of the mandrel which engages the region of sleeve adjacent the channel-shaped sector is of greater arcuate extent than the other segments. 18. The invention as defined in claim 16 or 17 wherein the step of expanding said mandrel is performed by. forcing a wedge-shaped member into said central passage. 19. The invention as defined in claim 17 wherei said one segment is moved outwardly at a greater rate than the remaining segments. OM

Inventors: CASSEL T
Applicants: CASSEL T
Application year: 1979
Main classification: F16L21
IPC codes: F01N7, F16L21, F16L25