POLYPHOSPHAZENE POLYMERS CONTAINING SUBSTITUENT GROUPS WHICH ARE PENDENTLY BONDED TO PHOSPHORUS THROUGH NITROGEN AND PROCESS FOR THEIR PREPARATION

Abstract: Polyphosphazene polymers are prepared which contain units represented by the formulas: and wherein X is a nitrogen-containing radical represented by the formulas -NHNHCOOR or or or in which R and R₁ are selected from the group consisting of alkyl groups containing from 1 to 12 car­ bon atoms, cvcloalkyl groups containing from 3 to 12 carbon atoms and aryl groups, R₂ is an alkyl group of 1 to 8 carbon atoms, R₃ is selected from the group consisting of H and CN and m is an integer of from 2 to 8; whereinX′ is X or is selected from the group consisting of substituted or unsubstituted alkoxy, aryloxy, amino and mercapto groups and wherein 20≦(a+b+c)≦50,000 per polymer. The polymers of the invention can be utilized to form protective films and can also be utilized in applications such as for molding, coatings, foams and the like.

Description: POLYPHOSPHAZENE POLYMERS CONTAINING SUBSTITUENT GROUPS WHICH ARE PENDENTLY BONDED TO PHOSPHORUS THROUGH NITROGEN BACKGROUND OF THE INVENTION This invention relates to polyphosphazene polymers containing repeating tP = no units in the polymer chain in which substituent groups are pendently bonded to the phosphorus atom through nitrogen. More particularly, the invention relates to homopolymers containing substituents represented by the structures -NHNHCOOR, EMI1.1 and to copolymers containing such substituents along with other compatible substituents. - Polyphosphazene polymers containing repeating XP = tunits in which various alkoxy, substituted alkoxy, aryloxy, substituted aryloxy, amino and mercapto groups are attached to the phosphorus atom and their method of preparation are described in the prior art as illustrated in the publication "Phosphorus-Nitrogen Compounds", Academic Press, New York, New York, 1972 by H. R. Allcock and "Poly(Organophosphazenes)", Chemtech, September 19, 1975 by H. R. Allcock and in such U.S. Patents as 3,515,688; 3,702,833; 3,856,712; 3,974,242 and 4,042,561, the disclosures of which are incorporated herein by reference. SUMMARY OF THE INVENTION In accordance with this invention, polyphosphazene polymers are prepared which contain units represented by the formulas: EMI2.1 EMI2.2 wherein X is a nitrogen-containing radical represented by the formulas -NHNHCOOR or EMI2.3 EMI2.4 in which R and R1 are selected from the group consisting of alkyl groups containing from 1 to 12 carbon atoms, cycloalkyl groups containing from 3 to 12 carbon atoms and aryl groups, R2 is an alkyl group of 1 to 8 carbon atoms, R3 is selected from the group consisting of H and CN and m is an integer of from 2 to 8; and wherein X' is X or is selected from the group consisting of substituted or unsubstituted alkoxy, aryloxy, amino and mercapto groups. The polymer may contain from 20 to 50,000 of such units. As will be evident from the above formulas, when X and X' are the same, homopolymers are formed whereas when X and X' are different, copolymers are formed. In the copolymer units represented by the above formulas, all X substituent groups may be the same or they may be mixed and all X' substituent groups may be the same or mixed. In the mixtures, the X substituent groups may be mixtures of different -NHNHCOOR, different EMI2.5 different EMI2.6 or different EMI2.7 groups and X' substituent groups may be mixtures of alkoxy, aryloxy, amino and mercaptan groups or mixtures of different groups within each class (i.e., different alkoxy, aryloxy etc.). The specific proportions of Y. to X' substituent groups incorporated in the copolymers of the invention may vary considerably depending upon the specific X substituent group, the particular end use for which the copolymer is intended and the physical properties desired. Thus, for applications such as moldings, coatings, foams and the like, copolymers in which the X substituent group is derived from an alkyl or aryl carbazate, a dialkyl or diaryl hydrazine or a dialkyl alkylene diamine should contain at least ten (10) mole percent (based on moles of X + X') of the X substituent groups in order to obtain the benefits from the X substituent group. In the same application, copolymers in which the X substituent group is derived from cyanamide or the alkali metal salt of dicyanamide may exhibit benefits from the X substituent groups at a level as low as- two (2) mole percent of the X substituent. METHODS OF PREPARATION Homopolymers of the invention are preferably prepared by reacting a poly(dichlorophosphazene) having the formula -(NPCl2)n- in which n is from 20 to 50,000 with a nitrogen-containing compound selected from an alkyl or aryl carbazate, a dialkyl or diaryl hydrazine, a dialkyl alkylene diamine or cyanamide or the alkali metal salt of dicyanamide in the presence of a tertiary amine. Copolymers of the invention are preferably prepared by reacting said poly(dichlorophosphazene) with a mixture consisting of one of the above nitrogen-containing compounds and a substituted or unsubstituted aliphatic alcohol, aromatic alcohol, amino compound or mercaptan compound in the presence of a tertiary amine. As will be further discussed hereinafter, homopolymers or copolymers in which the X substituent group is derived from the alkali metal salt of dicyanamide may a3ternatively be prepared by prior art methods such as those described in U.S. Patent 3,370,020 to Allcock et al. DETAILED DESCRIPTION OF THE Ir;VEr:TIOIX The term "polymer" as employed hereinafter throughout the specification and claims is utilized in its broad sense and includes homopolymers, copolymers, terpolymers and the like. I. THE POLY(DICHLOROPHOSPHAZENE) POLYMER Poly(dichlorophosphazene) polymers which are employed as starting materials in preparing the polymers of this invention are well known in the art as illustrated in U.S. Patents 3,370,020; 4,005,171; and 4,055,520, the disclosures of which are incorporated herein by reference. These polymers have the general formula -(NPCl2)n- in which n may range from 20 to 50,000 or more. As described in the aforementioned references, the polymers are in general prepared by the thermal polymerization of cyclic oligomers having the formula -(NPC12 in which n is an integer of from 3 to 7, with the cyclic trimer and tetramer often comprising up to 90% of the oligomers. The specific conditions of temperature, pressure and time employed in the thermal polymerization of the cyclic oligomers can vary considerably depending on whether or not the polymerization is catalyzed Thus, temperatures may range from about 13QDC to about 3000C, pressures may range from a vacuum of less than about 10-1 Torr to superatmospheric and times may range from 30 minutes to about 48 hours. A preferred process for preparing the poly (dichlorophophazene) polymers used in the process of this invention is described in the aforementioned incorporated U.S. Patent 4,005,171. II. THE X SUBSTITUENTS As indicated heretofore, the polyphosphazene polymers of the invention may contain as the X substituent groups radicals represented by the formulas: -NHNHCOOR, EMI5.1 where R, R1, R2, R3 and m are as defined above. These substituent groups or radicals may be derived from alkyl or aryl carbazates, dialkyl or diaryl hydrazines, dialkyl alkylene diamines or cyanamide or the alkali metal salt of dicyanamide respectively. Alkyl or aryl carbazates (i.e., alkyl or aryl esters of carbazic acid, NH2NHCOOH) which may be employed in forming the -NHNHCOOR substituent are those represented by the formula NH2NHCOOR wherein R is alkyl containing from 1 to 12 carbon atoms, cycloalkyl containing from 3 to 12 carbon atoms or aryl. Illustrative of alkyl and aryl carbazates which may be employed are methyl carbazate, ethyl carbazate, n-propyl carbazate, n-butyl carbazate, cycloalkyl carbazate, phenyl carbazate and the like. The incorporation of carbazates in the polymers of the invention makes the polymers useful in forming fibers, moldings, coatings and the like. In addition, these polymers may be used as complexing agents and the carbazate substituent provides a site for subsequent reactions. Dialkyl or diaryl hydrazines which may be employed in forming the EMI5.2 substituent group are those represented by the formula EMI5.3 in which R and R1 are selected from the group consisting of alkyl groups containing from 1 to 12 carbon atoms, cycloalkyl groups containing from 3 to 12 carbon atoms and aryl groups. Illustrative examples of dialkyl and diaryl hydrazines which may be employed include dialkyl hydrazines such as dimethyl hydrazine, diethyl hydrazine, di-n-butyl hydrazine, di-n-propyl hydrazine and the like; dicycloalkyl hydrazines such as dicyclohexyl hydrazine, dicyclooctyl hydrazine and the like and diaryl hydrazines such as diphenyl hydrazine, ditolyl hydrazine and the like. A preferred dialkyl hydrazine, is ,N-dimethyl hydrazine and a preferred diaryl hydrazine is diphenyl hydrazine. Polymers containing substituents derived from such hydrazines can be utilized to form films and may also be utilized as complexing agents for metallic salts and in applications for moldings, coatings, foams and the like. In addition, the hydrazine substituent group in the polymer can serve as a site for post.reactions such as crosslinking. The dialkyl alkylene diamines which may be employed in forming the dialkyl alkylene diamino substituents of the polymers of the invention are those of the formula EMI6.1 wherein R2 is an alkyl group of 1 to B carbon atoms and m is an integer of 1 to 8. Representative suitable compounds of this type include N,N-diethyl propylene diamine, N,N-diethyl ethylene diamine, N,N-dimethyl ethylene diamine, N,N-dimethyl propylene diamine and N,N-dimethyl hexamethylene diamine and the like. Preferred dialkyl alkylene diamines for use in forming the X substituent group are N,N-diethyl propylene diamine and N,N-dimethyl propylene diamine As indicated above, cyanamide or the alkali metal salt of dicyanamide (e.g., sodium dicyanamide) are employed in forming the EMI6.2 substituent. The cyanamide molecules attach to the polyphosphazene nucleus by losing a hydrogen from an amino group and displacing a chlorine ator. o the poly(dichlorQthoSphazene) to form a nitrogenphosphorus linkage. When the alkali metal sat of dicyan amide is used, the alkali metal cation is displaced. A benefit in the substitution of cyanamido or dicyanamido substituents onto the polyphosphazene polymer is that these substituents increase the solvent resistance of the polyphosphazene polymer. Ill. THE X' SUBSTITUENT As indicated heretofore, the polymers of this invention in addition to the X substituent groups may contain as the X' substituent group substituted or unsubstituted alkoxy, aryloxy, amino or mercapto groups or mixtures thereof. The alkoxy groups (substituted or unsubstituted) may be derived from aliphatic alcohols having from 1 to 20 carbon atoms such as methanol, ethanol, propanol, isopropanol, n-butanol, sec-butanol, hexanol, dodecanol and the like; fluoroalcohols, especially those represented by the formula Z(CF2)nCH2OH in which Z is hydrogen or fluorine and n is an integer from 1 to 10 as illustrated by trifluoroethanol, 2,2, 3,3,3-pentafluoropropanol; 2,2,3,3,4,4,4-heptafluorobutanol; 2,2,3,3-tetrafluoropropanol; 2,2,3,3,4,4,5,5-octafluoropentanol; 2,2,3,3, 4,4,5,5,6,6,7,7-dodecafluoroheptanol and the like, In instances where it is desired to incorporate mixed X' substituent groups in the copolymers, mixtures of the foregoing alcohols may be employed. The aryloxy groups (substituted or unsubstituted) may be derived from aromatic alcohols including among others phenol; alkylphenols such as cresols, xylenols, p-, o-, and m- ethyl and propyl phenols and the like; halogen-substituted phenols such as p-, o-, and m- chloro and bromo phenols and di- or tri-halogen substituted phenols and the like; and alkoxy-substituted phenols such as 4-methoxyphenol, 4-(n-butoxy) phenol and the like. Mixtures of the foregoing aromatic alcohols may also be employed - The amino groups may be derived from any of the amino compounds heretofore employed in the polyphosphazene polymer art. Thus, the amino groups may be derived from aliphatic primary and secondary amines such as methylariine, ethylamine, dimethylamine, ethylmethylamine and the like and aromatic amines such as those described in U.S. Patent 4,042,561, incorporated herein by reference, as illustrated by aniline, halogen-substituted anilines, alkyl-substituted anilines, alkoxy-substituted anilines and the like. The mercapto groups may be derived from any of the mercaptan compounds heretofore employed in the polyphosphazene polymer art. Thus, for example, the mercaptan compounds described in U.S. Patent 3,974,242 to Lanier et al, incorporated herein by reference, may be utilized. Representative of suitable mercaptan compounds as described in the aforementioned patent are methyl mercaptan and its homologs ethyl, propyl, butyl, aryl and hexyl mercaptans, thiophenol, thionaphthols, benzyl mercaptan, cyclohexyl mercaptan and the like. Preferred substituent groups represented by ' for use in these polymers are substituted or unsubstituted alkoxy groups and aryloxy groups (e.g., -OR groups in which R is a substituted or unsubstituted alkyl or aryl radical) and of these fluoroalkoxy and chiorophenoxy are especially preferred. IV. THE TERTIARY AMINE The use of the tertiary amine in preparing the polymers of the invention minimizes undesirable side reactions and at the same time acts as an effective acid scavenger. Tertiary amines which may be employed in preparing the polymers of the invention are those represented b the general structure: EMI9.1 wherein R1, R2 and R3 may each be alkyl containing from I to 8 carbon atoms. Thus, for example, the tertiary amine may be a trialkyl amine such as trimethylamine, triethylamine, tri-isopropylamine, tri-n-propylamine, triisobutylamine, tri-n-butylamine, and the like. In addition, tertiary amines such as pyridine, N,N,N',N'-tetramethylethylene diamine (TMEDA), dipipyridyl ethane, 1,4 diaza bicyclo (2w2e2) octane (DABCO), N-methyl pyrolle and Nmethyl morpholine can also be utilized. The preferred tertiary amines for use in preparing the polymers of the invention are triethylamine, N,N,N',N'tetramethylethylene diamine (TMEDA) and pyridine, As mentioned heretofore, the polymers of the invention are prepared by reacting, in the presence of a tertiary amine, a poly(dichlorophosphazene) polymer with: (a) a nitrogen-containing compound selected from the group consisting of alkyl or aryl carbazates, dialkyl or diaryl hydrazines, dialkyl alkylene diamines and cyanamide or the alkali metal salt of dicyamide, when homopolymers are desired or (b) a mixture of one of the foregoing compounds and an aliphatic alcohol, aromatic alcohol, amino compound or mercaptan compound, when copolymers are desired. The specific reaction conditions and proportion of ingredients employed in preparing these polymers can vary somewhat depending on factors such as the reactivity of the specific reactants and the particular tertiary amine employed, and the degree of substitution desired in the finished polymer. In general, reaction temperatures may range from about 250C to about 200"C and times may range from 3 hours up to 7 days; lower temperatures necessitating" longer reaction times and higher temperatures allowing shorter reaction times. These conditions are, of course, utilized in order to obtain the most complete reaction possible, i.e., in order to insure substantially complete conversion of the chlorine atoms in the polymer to the corresponding derivatives of the reactant compounds. The above reaction is ordinarily carried out in the presence of a solvent. The solvent employed in the reaction should be a solvent for the poly(dichlorophosphazene) polymer, the substituent-forming reactant or reactants and the tertiary amine. In addition, the materials in the reaction zone should be reasonably free of water, most preferably containing 0.01 percent by weight of water or less. The prevention of water in the reaction system is necessary in order to inhibit the reaction of the available chlorine atoms in the chloropolymer therewith. Examples of suitable solvents which may be employed include diglyme, triglyme, tetraglyme, toluene, xylene, cyclohexane, chloroform, dioxane, dioxalene, methylene chloride, tetrachloroethane, and tetrahydrofuran. The amount of solvent employed is not critical and any amount sufficient to solubilize the reaction mixture materials can be employed. In general, the amount of the substituentforming reactants employed in the process should be at least molecularly equivalent to the number of available chlorine atoms in the polymer mixture. However, if desired, an excess of such reactants may be employed in order to insure substantially complete reaction of all the available chlorine atoms. As mentioned above, polymers of the invention in which the X substituent group is derived from the alkali metal salt of dicyanamide may be prepared by prior art methods such as the method described in U.S. 3,370,020 to AllcocY. et al. Thus, the prior art methods of poly (dichlorophosphazene) substitution such as by reaction with sodium alkoxide as demonstrated in U.S. 3,370,020 to Allcoc et al can be used to substitute both the dicyanamido substituent groups derived from sodium dicyanamide and the substituents derived from the compounds listed in the list of X' substituents. The prior art methods can be used to substitute all of the above-identified substituents onto the poly (dichlorophosphazene) or can be used to partially substitute the poly(dichlorophosphazene) with groups other than cyanamido groups whereas the remaining chlorines on the partially substituted poly(dichlorophosphazene) are then replaced with cyanamido groups using the tertiary amine substitution process. Where the presence of crosslinking functionality is desired, in a polymer otherwise free of unsaturated crosslinking functionality, crosslinking functionality can be introduced in the polymer molecule through the use of ethylenically unsaturated substituent groups in addition to the groups X and X' set forth above. Examples of suitable crosslinking moieties and methods for their cure are set forth in U.S. 3,702,833; 3,844,983; 3,888,799; 4,055,520; and 4,061,606 which are hereby incorporated by reference and include unsaturated monovalent radicals such as -OCH=CH2; ORCH=CH 2; EMI11.1 -ORCF=CF2; -OCR2 R=CF2 and ORÚRê in which R is an aliphatic or aromatic radical, RÚ is alkylene or arylene and R2 is vinyl, allyl, crotyl or the like. Generally, when present, the moieties containing crosslinking functionality are usefully present in an amount between 0.1 mole % to about 50 mole % and usually between 0.5 mole % and about 10 mole % based on the replaceable chlorine in the starting poly(dichlorophosphazene). The following examples (1-2) illustrate polyphosphazene polymers of the invention in which the X substituent group is represented by the radical -NHNHCOOR. EXAMPLE 1 Preparation of [NP(OCH2CF3)(NHNHCOOC2H5)] Polymer To a 10 oz. bottle was charged 4.58 grams (44 millimoles) of ethyl carbazate (WH2WHCOOC2H5), 100 cc of dry tetrahydrofuran (hereinafter THF), 12.3 cc of dry triethylamine (88 millimoles), 3.2 cc of dry trifluoroethanol (44 millimoles) and 30.7 grams (40.0 millimoles) of a 15.1 percent solids solution of poly(dichlorophosphazene) polymer, having a degree of polymerizatic of about 2600, in THF. The solution rapidly turned opaque upon mixing indicating a rapid formation of triethylamine hydrochloride. The bottle was heated at 1200C for 20 hours. Upon cooling, a milky suspension was observed which did not settle along with needles of triethylamine hydrochloride. The milky suspension layer was coagulated in hexane and produced 4.1 grams of a white powdery polymer. Washing the salt with methanol produced an additional 0.6 grams of white powder. A sample of the white powdery polymer product was pressed at 1500C and 120 psi and produced a clear, hard film. Elemental analysis of the polymeric product showed the following: %C %l P ECl Actual 25.28 4.16 19.93 14.29 2.15 *Calculated 25.28 4.16 19.93 14.29 2.15 *Based upon composition consisting of 0.6% tri ethylamine hydrochloride, 3.38 unreacted chloro polymer, 2.7% hydrolyzed chloropolymer, 39.0% trifluoroethanol derivative and 60.1% ethyl carbazate derivative. EXAMPLE 2 Preparation of [NP(OC6H5CL-p) (NHNHCOOC2H5)] Polymer To a 10 oz. bottle was charged 4.58 grams (44 millimoles) of ethyl carbazate (NH2NHCOOC2H5), 100 cc of THF1 4.43 cc (44 millimoles) of p-chlorophenol (p C6H5OH), 12.3 cc (88 millimoles) of triethylamine and 35.4 grams of a 13.0 percent solids solution of poly (dichlorophosphazene) having a degree of polymerization of about 2600, in THF. The reaction mixture was heated at 1200C for 20 hours. Upon cooling, a milky suspension was observed which did not settle along with needles of triethylamine hydrochloride. The suspension layer was subjected to Infrared Spectroscopy and showed virtually -1 no P-Cl band at 600 cm 1 indicating excellent conversion. -1 New bands were observed at 583, 543 and 512 cm 1, The milky suspension layer was coagulated in methanol and produced 10.08 grams of a white polymeric plastic. The following examples (3-5) illustrate polymers of the invention on which the X substituent group is represented by the radical EMI13.1 EXAMPLE 3 Preparation of a EMI13.2 Polymer To a 10 ounce bottle was charged .100 cc of dry tetrahydrofuran (hereinafter THF), 3.38 cc of dry N,Ndimethyl hydrazine (44 millimoles), 12.3 cc of dry triethylamine (88 millimoles), 3.2 cc of dry trifluoroethanol (44 millimoles) and 30.7 grams (4o.0 millimoles) of a 15.1 percent solids solution of polyzdichloro- phosphazene), having a degree of polymerization of about 2600, In THF. An instantaneous reaction occurred upon mixing as was evidenced by the formation of triethylamine hydrochloride and the evolution of heat. The bottle was heated for 20 hours at 1200C and resulted in the formation of a white milky suspension and a layer of amine salt. Coagulation in hexane produced 2.7 grams of a white powder. An attempt to wash the salt layer with methanol resulted in a solubilization of the entire solid layer and the loss of the remaining polymeric product. A sample of the recovered polymeric product from the coagulation procedure was pressed at 1500C under a pressure of 120 psi and resulted in the production of a clear hard film. An elemental analysis of the remaining polymeric product showed the following: %C %H %N EP ECl Actual 23.65 4.64 19.02 16.27 3.28 Calculated* 23.65 4.64 19.02 16.27 3.28 Based upon 6.9% triethylamine hydrochloride, 2.48 chloropolymer, 6,9E hydrolyzed chloropolymer, 53.7 trifluoroethanol derivative and 31.98 dimethyl hydrazine derivative. EXAMPLE 4 Preparation of EMI14.1 Polymer To a 10 ounce bottle was charged 100 cc of THF, 3.34 cc of N,N-dimethyl hydrazine (44 millimoles), 4.43 cc of p-chlorophenol (44 millimoles), 12.3 cc of triethylamine (88 millimoles) and 35.7 grams (40.0 millimoles) of a 13.0 percent solids solution of poly (dichlorophosphazene), having a degree of polymerization of about 2600, in TRF. An instantaneous reaction occurred upon mixing as evidenced by the formation of triethylamine hydrochloride and the evolution of heat. The bottle was heated for 20 hours at 1200C and resulted in the formation of a white milky suspension and a layer of amine salt. The white milky suspension layer was subjected to Infrared Spectroscopy (hereinafter IR) and showed no P-Cl band at -l 600 cm 1, New bands were observed at 557, 528 and 509 -1 cm . Coagulation of the suspension layer in methanol resulted in the production of 8.34 grams of white polymer plastic. EXAMPLE 5 Preparation of EMI15.1 Polymer To a 10 oz. bottle was charged 100 cc of THF, 9.71 grams (44 millimoles) of diphenyl hydrazine hydrochloride, 4.43 cc (44 millimoles) of p-chlorophenol, 18.4 cc (132 millimoles) of triethylamine and 35.6 grams (39.0 millimoles) of a 13.0 percent solids solution of poly(dichlorophosphazene), having a degree of polymerization of about 2600, in THF. The reaction mixture was heated for 20 hours at 1200C. An IR of the reaction mixture showed no P-Cl band at 600 cm 1 and new bands at 568, 538 and 508 cm 1. Coagulation in methanol produced 9.49 grams of a dark red polymer plastic The following examples (6-9) illustrate polymers of the invention in which the X substituent is represented by the radical EMI15.2 EXAMPLE 6 Preparation of [((C2H5)2N(CH2)3NH) 2PNJ Polymer To a dry nitrogen purged 28 ounce bottle were added 250 cc of tetrahydrofuran (hereinafter "THF") dried to less than 25 ppm water, 22.5 cc (210.4 millimoles) of N diethyl propylene diamine (dried over calcium hydride), 19.8 cc of dry pyridine, and after cooling to TO to 150C, 120 gms. of a 7.94% solution of poly(dichlorophosphazene) of a degree of polymerization of about 2600. A rapid reaction was evident. The bottle was heated at 500C in a rotary bath for 68 hours. At the end of this time the solution was examined by infrared; the spectrum indicated presence of pyridine hydrochloride but there were no bands attributable to P-C1 indicating good conversion. The solid layer was isolated by decanting and washing with methanol. The resulting 16.6 gins. (66.6%) of polymer had a Tg of -58.50C and a peak melting temperature (Tm) of 145 C. Heating of the polymer at 3000F in a forced air oven for 10 days resulted in a weight loss of only 15.2%. Boiling 3 gms. of the polymer in 100 cc of water for 10 days resulted in a clear solution having a pH of 7.0. Analysis showed 15.2% chlorine indicating incomplete removal of pyridine hydrochloride. EXAMPLE 7 Preparation of [ ((C2H5)2 2N(CH3) 3NH) (CF3CH2o )PNJ Polymer To a 10 ounce beverage bottle were added 100 cc of dry THF, 6.02 cc (44 millimoles) of N,N-diethylpropylene diamine, 3.2 cc (44 millimoles) of dry trifluoroethanol, 12.3 cc (88 millimoles) of dry triethylamine, and 52.3 (4.62 gms., 39.8 millimoles) of an 8.838 solution of poly(dichlorophosphazene) of a degree of polymerization of 2600 in THF. The solution rapidly became opaque. After heating 68 hours at 800C the infrared spectrum of the resulting solution was obtained. There was no evidence of soluble phosphazene; the only bands were those attributable to triethylamine and triethylamine hydrochloride. Washing the salt layer with methanol gave 9.2 gms. (a yield of 84.6%) of copolymer with a Tg of -34 C and a T of 1550C. m An analysis of the polymer product showed the following results: C H N P Cl Calculated*(%) 41.16 7.89 16.33 12.46 5.50 Actual (t) 41.16 7.89 16.32 12.46 5.50 *Calculation based on a copolymer composition of 51.19 weight percent diethyl propylene diamine, and 32.24 weight percent trifluoroethanol with 3.83 weight percent of the poly(dichlorophosphazene) unreacted, 12.25% triethylamine hydrochloride and 5.36% hydrolysis of the chloropolymer. EXAMPLE 8 This was prepared similar to Example 7 except for use of 12.04 cc (88 millimoles) of N,N-diethyl propylene diamine 18.4 cc (132 millimoles) of triethylamine, 3.2cc (44 millimoles) of trifluoroethanol, and 13.7 gins. of a 33.9% cyclohexane solution of (Cl PN) (44 millimoles of phosphazene) of a degree of polymerization of 1200. Reaction time was 20 hours at 1200C. The 3.2 cc (44 millimoles) of trifluoroethanol was added and heated to 1200C for 4 additional hours. The I.R. showed no soluble phosphazene polymer. Methanol washing of the salt followed by vacuum drying at 800C gave 10.2 gms. of a rubbery, clear, yellow film. EXAMPLE 9 Preparation of [ ( (CH3)2N(CH2)3NH)(P-ClC6H5) PNJ Polymer To a 10 oz. bottle was added 100 cc of THF, 5.35 cc (44 millimoles) of N,N-dimethyl propylene diamine, 4.43 cc (44 millimoles) of p-chlorophenol, 12.3 cc (88 millimoles) of triethylamine and 35.1 grams (39.4 millimoles) of a 13.0e solution of poly(dichlorophosphazene) of a degree of polymerization of about 2600 in cyclohexane. The bottle was heated at 1200C for 20 hours. At the end of this time, the solution was examined by infrared and showed no P-Cl bands at 600 cm 1 indicating good conversion. The polymer product was isolated by coagulation with methanol. This procedure yielded 8.50 grams of a tan leathery polymer. The following examples (10-16) illustrate polymers of the invention in which the X substituent is represented by the radical EMI18.1 EXAMPLE 10 Preparation of -[(NCNH) (CF3CH2O) PN)- A 10 oz. bottle was charged with 44 cc (44 millimoles) of a dry 1.0 M solution of cyanamide in tetrahydrofuran (hereinafter THF), 100 cc of dry THF, 12.3 cc (88 millimoles) of dry triethylamine, 3.2 cc (44 millimoles) of trifluoroethanol and 52.7 gms (40.2 millimoles) of an 8.83 percent THF solution of poly (dichlorophosphazene). The material in the bottle was maintained at 800C for 20 hours The 600 cm 1 PCl in the IR spectrum was substantially removed by heating, and subsequent coagulation of the polymeric material in hexane yielded 9.1 gms of a grey powder that had a Tg of -710C and a Tm of 960C. An analysis of the polymeric product showed the following results: C H N P C1 Actual (%) 30.87 6.35 10.22 12.22 6.83 Calculated(%)* 30.93 4.81 10.19 12.33 7.41 *Based on 18.8% triethylamine UCl, 4.2 hydrolyzed chloropolymer, 3.8k NH2CN derivative and the remainder CF3CH2OH derivative. EXAMPLE 11 Preparation of -[(NCNH)2PN] A 10 oz. bottle was charged with 88 cc (88 millimoles) of a dry 1.0 M solution of cyanamide in THF, 20 cc of dry THF, 12.3 cc (88 millimoles) of dry triethylamine, and 13.7 gms (40.0 millimoles) of a 33.9 percent solution of poly(dichlorophosphazene) in cyclohexane. The material in the bottle was maintained at 800C for 20 hours. Subsequent coagulation of the polymeric material in hexane yielded 5.7 gms of a yellow rubber product. EXAMPLE 12 Preparation of -[(NCNH) (CH3O)PN)- A 10 oz. bottle was charged with 44 cc (44 millimoles) of a dry 1.0 M solution of cyanamide in THF, 60 cc of dry THF, 12.3 cc (88 millimoles) of triethylamine, 1.8 cc (44 millimoles) of methanol, and 13.6 gms (39.8 millimoles) of a 33.9 percent solution of poly(dichlorophosphazene) in cyclohexane. The material in the bottle was maintained at 800C for 20 hours. The resulting product was TIiF insoluble and 4.04 gms of a white rubber was recovered from the reaction mix upon water washing of the salt layer. EXAMPLE 13 Preparation of -[((NC)2N) (CF3CH2O)PN]- A 10 oz. bottle was charged with 3.92 gms (44 millimoles) of sodium dicyanamide, 100 cc of dry THF, 17.12 cc (44 millimoles) of a 2.57 M THF solution of sodium trifluoroethoxide. A thick, viscous solution was formed which upon heating for 68 hours at 800C changed only slightly. The excess base was neutralized with CO2 and the salt was nucleated through the addition of 5 cc of 10 percent aqueous sodium bromide. Centrifugation and coagulation in hexane yielded 4.2 gms of a tan power having a Tg = 36"C and Tm = 900C. An additional 5.4 gms of polymer was produced upon water washing of the salt layer. EXAMPLE 14 Preparation of -[((CN)2N)2PN]- A 10 oz. bottle was charged with 13.36 gms (150 millimoles) of sodium dicyanamide, 150 cc of THF and 23.1 gms (67.6 millimoles) of a 33.9 percent solution of poly(dichlorophosphazene) in cyclohexane. The material in the bottle was maintained at 800C for 20 hours. The resulting product was THF insoluble and 16.4 gms of a white rubber polymer was obtained upon water washing of the salt layer. EXAMPLE 15 Preparation of -[((NC)2N) (CH3Q)PN]- A 10 oz. bottle was charged with 3.92 gms (44 millimoles) of sodium dicyanamide, 100 cc of THF, 1.8 cc (44 millimoles) of methanol, 12.3 cc (88 millimoles) of triethylamine, and 13.7 gms (40.0 millimoles) of a 33.9 percent solution of poly(dichlorophosphazene) in cyclohexane. The material in the bottle was maintained at 80"C for 20 hours to yield 7.17 gms of a THF insoluble white powder which was recovered by water washing of the salt layer. EXAMPLE 16 Preparation of l(NCHN) (p-ClC6H5O)PNJ A 10 oz. bottle was charged with 44 cc (44 millimoles) of a dry 1.0 El solution of cyanamide in chloroform, 100 cc of dry chloroform, 5.66 gms (44 millimoles) of p-chlorophenol, 12.3 cc (88 millimoles) of triethylamine and 63.8 gms (40.0 millimoles) of a 7.26 percent solution of poly(dichlorophosphazene) in chloroform. The bottle was heated to 1200C and maintained at that temperature for 68 hours at which time the polymer precipitated from solution. The solid polymer was isolated by decanting and methanol washing to yield 5.3 gms of a brown colored solid*aterial.

Claims: Claims: 1. A polyphosphazene polymer containing units represented by the formulas: EMI22.1 wherein X is a nitrogen-containing radical representedm by the formulas -NHNHCOOR EMI22.2 EMI22.3 in which R and R1 are selected from the group consisting of alkyl groups containing l to 12 carbon atoms, cycloalkyl groups containing from 3 to 12 carbon atoms and aryl groups, R2 is an alkyl group of 1 to 8 carbon atoms, R3 is selected from the group consisting of H and CN and m is an integer of from 2 to B; wherein X' is X or is selected from the group consisting of substituted or unsubstituted alkoxy, aryloxy, amino and mercapto groups and wherein 20#(a+b+c)#50,000 per polymer. 2. The polymer of claim I wherein X is -NENHCOOR. 3. The polymer of claim 3 wherein X is -NHNHCOOC2H5. 4. The polymer of claim 3 wherein X is -NHNHCOOC2H5 and X' is -OCH2CF3. 5. The polymer of claim 3 wherein X is -NHNHCOOC2H5 and X' is p-ClC6H5O-. 6. The polymer of claim 1 wherein X is EMI22.4 7. The polymer of claim 6 wherein X is EMI23.1 8. The polymer of claim 6 wherein X is EMI23.2 and X' is CF3CH2O-. 9. The polymer of claim 6 wherein X is EMI23.3 and X' is p-ClC . 10. The polymer of claim 6 wherein X is EMI23.4 and X' is p-ClC6H5O-. 11. The polymer of claim 1 wherein X is EMI23.5 12. The polymer of claim 11 wherein X is (C2H5)2N-(CH2) 3-NH-. 13. The polymer of claim 11 wherein X and X' are (C2H5)2N-(CH2)3-NH-. 14. The polymer of claim 11 wherein X is (C2115)2N-(CH2)3-NH- and X' is CF3CH2O- 15. The polymer of claim 11 wherein X is (CH3)2N-(CH2)3-NH- and X' is p-ClC6H5O-. 16. The polymer of claim 1 wherein X is EMI23.6 17. The polymer of claim 16 wherein X is -NHCN. 18. The polymer of claim 1 wherein X and X' are -NHCN. 19. The polymer of claim 16 wherein X is -NHCN and X' is selected from the group consisting of -OCH2CF3 and -OCH3. 20. The polymer of claim 16 wherein X is -N(CN)2 and X' is selected from the group consisting of -OCH2CF3 and -OCH3. 21. The polymer of claim 16 wherein X is selected from the group consisting of -NHCN and -N(CN)2 and X' is -OC6H4-p-Cl. 22. A method of preparing polyphosphazene polymers containing units represented by the formulas: EMI24.1 wherein X is nitrogen-containing radical represented by the formulas -NHNHCOOR or EMI24.2 or EMI24.3 in which R1 and R2 are selected from the group consisting of alkyl groups containing from 1 to 12 carbon atoms, cycloalkyl groups containing from 3 to 12 carbon atoms and aryl groups, R2 is an alkyl group of 1 to 8 carbon atoms, R3 is selected from the group consisting of H and CN and m is an integer of 2 to 8 and wherein X' is X or is selected from the group consisting of substituted or unsubstituted alkoxy, aryloxy, amino and mercapto groups; said method comprising reacting a poly(dichlorophosphazene) polymer having the formula -(NPCl2)n¯, wherein n is from 20 to 50,000 with a nitrogen-containing compound selected from the group consisting of alkyl or aryl carbazates, dialkyl or diaryl hydrazines, dialkyl alkylene diamines and cyanamide or the alkali metal salt of dicyanamide or a mixture consisting of one of said nitrogen-containing compounds and an aliphatic alcohol, aromatic alcohol, or mercaptan in the presence of a tertiary amine. 23. The method of claim 22 wherein said nitrogen-containing compound is an alkyl carbazate. 24. The method of claim 23 wherein said alkyl carbazate is ethyl carbazate. 25. The method of claim 22 wherein said mixture is a mixture of an alkyl carbazate and an aliphatic alcohol. 26. The method of claim 25 wherein said alkyl carbazate is ethyl carbazate and said aliphatic alcohol is trifluoroethanol. 27. The method of claim 22 wherein said mixture is a mixture of an alkyl carbazate and an aromatic alcohol. 28. The method of claim 27 wherein said alkyl carbazate is ethyl carbazate and said aromatic alcohol is p-chlorophenol. 29. The method of claim 22 wherein said nitrogen-containing compound is a dialkyl or diaryl hydrazine. 30. The method of claim 29 wherein said dialkyl hydrazine is N,N-dimethyl hydrazine. 1. The method of claim 22 wherein said mixture is a mixture of a dialkyl hydrazine and an aliphatic alcohol or aromatic alcohol. 32. The method of claim 31 wherein said mixture is a mixture of N,N-dimethyl hydrazine and trifluoroethanol. 33. The method of claim 31 wherein said mixture is a. mixture of N,N-dimethyl hydrazine and pchlorophenol. 34. The method of claim 31 wherein said mixture is a mixture of diphenyl hydrazine and p-chlorophenol. 35. The method. of claim 22 wherein said nitrogen-containing compound is a dialkyl alkylene diamine. 36. The method of claim 35 wherein said dialkyl alkylene diamine is N,N-diethyl propylene diamine. 37. The method of claim 22 wherein said mixture is a mixture of a dialkyl alkylene diamine and a substituted aliphatic alcohol or aromatic alcohol. 38. The method of claim 37 wherein said dialkyl alkylene diamine is N,N-diethyl propylene diamine and said substituted aliphatic alcohol is trifluoroethanol. 39. The method of claim 37 wherein said dialkyl alkylene diamine is N,N-dimethyl propylene diamine and said substituted aromatic alcohol is pchlorophenol. 40. The method of claim 22 wherein said nitrogen-containing compound is cyanamide or sodium dicyanamide. 41. The method of claim 22 wherein said mixture is a mixture consisting of cyanamide and an aliphatic or aromatic alcohol. 42. The method of claim 41 wherein said mixture is a mixture of cyanamide and methanol, trifluoroethanol or 4-chlorophenol. 43. The method of claim 22 wherein said mixture is a mixture consisting of sodium dicyanamide and an aliphatic or aromatic alcohol. 44. The method of claim 43 wherein said mixture is a mixture of sodium dicyanamide and methanol, trifluoroethanol or 4-chlorophenol. 45. The method of claim 22 wherein said tertiary amine is triethylamine.

Inventors: HALASA, ADEL FARHAN, HERGENROTHER, WILLIAM LEE
Applicants: THE FIRESTONE TIRE & RUBBER COMPANY
Application year: 1979
Main classification: C08G79
IPC codes: C08G79