A PROCESS AND APPARATUS FOR ANAEROBIC CONVERSION OF ORGANIC MATERIAL IN AN AQUEOUS MEDIUM

Abstract: Organic material having a high bacteria concentration in an aqueous medium, is subjected to an aenerobic con­ version, in order to abtain methane gas and valuable bac­ teria sludge. Said conversion occurs in a fermentation ves­ sel (1) comprising a plurality of successive superimposed precipitation spaces (5, 5a, 5b, 5c), each space comprising a gas outlet (6) and a sludge outlet (11). The precipitation spaces are surrounded by an annular fermentation vessel-­ space (9).

Description: A process and apparatus for anaerobic conversion of organic material in an aqueous medium. The invention relates to a process and apparatus for anaerobic conversion of organic material in an aqueous medium. The advantages of purifying waste water by an anaerobic purification are manifold, since this process provides on the one hand a valuable and non-polluting gas in the form of methane, while on the other hand a sludge is produced which may be used as fodder, in view of the fact that the produced sludge is comparable with one-cell proteins. Unfortunately known anaerobic purification processes cannot possibly be applied in practice as the residence time of the waste water to be purified in the respective device, is far too long. Recently the minimum residence times of waste water to be purified by an anaerobic purification have been reduced by a maximum factor of 100, owing to the use of a two-stage system, consisting of an acidification stage and a fermentation stage during which the final purification is performed. Such acidification thereby is a rapidly proceeding process having a rate of about 1 kg chemical oxygen demand (COD)/kg sludge/h at a bacteria-concentration of 5% i.e. 50 kg COD/m/h at 35 0C and of 70 kg COD/m3/h at a temperature of 0 50 C. For substrates such as proteins which are difficukly to be hydrolised, said velocities are about 10 times lower. The conversion of celluloselignine complexes, however, proceeds optimally at a temperature of about 500C. At any rate sugars and starch forming the main environmental pollution problems are rapidly converted by means of such methods. Such an acidification stage offers the disadvantage, however, that during acidification, the acidity decreases too much, so that this acidification does not proceed in an optimal way. In the second stage of the process as mentioned hereinbefore, the methane fermentation proceeds in a methane-fermentation reactor the methane-forming-sludge being regularly recovered from the lower side of the methane fermentation vessel, said sludge being used as initiator in other reactors, while from the upper side of the reactor the formed methane and the purified waste water will be discharged. This method presents the disadvantage that during the anaerobic purification the liquid in the reactor will be stirred vigorously by the gas formed during said anaerobic fermentation, which causes the bacteria-concentration to be equal at any location in the reactor and therefore also at the discharge opening of the reactor. Consequently too much valuable bacteria material will be entrained with the discharged liquid and will get lost. So as to remedy said disadvantage it has been suggested to form a precipitation room in the upper side of the fermentation vessel through which a liquid stream is passed, flowing from the lower side towards the upper side, thus enabling sludge to precipitate. In practice these measures have, however, proved to be insufficient. The present invention now aims to provide a method and device in which the abovementioned disadvantages are fully overcome. This object is attained according to the invention in that a process for anaerobic conversion of organic material in an aqueous medium in a fermentation region, comprises discharge of fermentation gas and fermented waste liquid by applying a sludge precipitation while the liquid to be purified is passed as a continuous stream through a plurality of successive precipitation spaces, the formed fermentation gas and the produced sludge being discharged from each precipitation space. In this way the separation of sludge from fermented liquid to be discharged is considerably increased so that the waste water discharged after the purification will hardly contain any sludge and the sludge thus produced during anaerobic purification, will flow from the precipitation spaces back into the fermentation vessel, in a very valuable state. The gas from the precipitation spaces may be appropriately supplied to an organic material containing aqueous medium being comprised in a region beside the precipitation spaces. The fermentation gas from the precipitation spaces together with the other fermentation gas from the medium mass, strongly stirs the organic material containing aqueous medium, supplied to the fermentation region or to the fermentation vessel, which implies that the residence time of the waste liquid in the fermentation vessel may be considerably reduced. The aqueous medium to be purified may be advantageously subjected to an acidification before the fermentation region or the fermentation vessel, while controlling the pH, which is appropriately performed by the addition of an acid neutralizing agent, particularly calcium carbonate, during the acidification process. Consequently a neutral pH within the limits of 5,5 to 8, may be maintained during the anaerobic fermentation. The addition of calcium carbonate further offers the advantage that calcium-ammoniumsphosphate precipitates from waste liquids having a high phosphate contents. The process in accordance with the invention provides a maximum bacteria concentration both in the acidification stage and in the fermentation stage. The present invention also relates to an apparatus for anaerobic conversion of organic material in an aqueous medium, at least comprising C fermentation vessel being provided with at least a fermentation-vessel.inlet, a fermentation-vessel-outlet, a sludge discharge, a main gas outlet for discharging gas from the fermentation vessel and a precipitation space being in connection with the fermentation-vessel-outlet, said fermentation vessel comprising a plurality of successive precipitation spaces to be passed by a continuous stream of liquid, at least a plurality of precipitation spaces comprising a precipitation.space-gas-outlet and a precipitation-space sludge- outlet. The fermentation vessel inlet is appropriately connected with an acidification-vessel. outlet of an acidification vessel. Such an acidification vessel is conveniently provided with a pH measuring device for determining the pH, which pH measuring device acts upon a member for selectively controlling the supply of an acid neutralizing agent, particularly calcium carbonate, to the acidification vessel. The present invention will be illustrated with respect to an embodiment in the drawing which schematically shows an apparatus in accordance with the invention. The drawing shows a fermentation vessel 1 being at least provided with a fermentation-vessel- inlet 2, a fermentation vessel-outlet 3, a sludge discharge 8 and a main gas discharge 4 for the discharge of gas from the fermentation vessel 1. The fermentation-vessel-outlet 3 is connected with a precipitation space 5 which is located within the vessel 1. In order to obtain a continuous supply of organic material to be subjected to an anaerobic fermentation and an aqueous medium, such as waste water, to the fermentation vessel 1, said fermentation vessel 1 is provided with a plurality of equidistant fermentation-vessel-inlets 2 extending across the circumference of said vessel. Said inlets may debouch at various different levels. Equidistantly circumferentially extending fermentation. vessel- outlets3 may also be provided in dependence of the dimensions of the apparatus according to the invention. The fermentation vessel 1 in accordance with the invention comprises a plurality of successive precipitation spaces 5, 5a, 5b, 5c, through which liquids may be passed in a continuous stream, each precipitation space 5, 5a, 5b, 5c being provided with a precipitation space- gas-discharge 6 and a precipitation-space-sludge-discharge 11. The precipitation spaces 5, 5a, 5b, 5c to be passed, are superimposed within the fermentation vessel 1. The precipitation-space-gas-discharges 6 debouch via gas locks into a first fermentation-vessel-space 9 located beside the precipitation spaces 5, 5a, 5b, 5c, into which debouches a fermentation-vessel-inlet 2. The first fermentation-vessel- space 9 is disposed concentrically around the precipitation spaces to be passed and is connected herewith via a liquid supply 7, located at the lower side of the precipitation space 5c. The other precipitation spaces 5b, So and 5 are also provided with liquid supplies 7. In order to obtain the gas locks for discharging the gas as formed in the precipitation spaces 5, 5a, 5b, 5c each precipitation space is provided with gas guiding partitions 12 in the form of a circular wall 12, which inclines towards the base of the fermentation vessel 1. It has been found that in a fermentation vessel according to the invention an optimum anaerobic fermentation can be provided at bacteria concentrations ranging from about 8g to 10%. Gas spreading means 27 situated below the sludge discharges 11 prevent gas produced in a precipitation space 5, 5a, 5b and Sc, to escape through said sludge-discharges 11, towards a precipitation space situated above, the latter discharge(s). The fermentation vessel may be mounted upon legs 26 in order to discharge sludge through a sludge-discharge 8 being provided with a closing valve. It will be obvious, however, that large vessels may also be located directly upon a foundation and that their sides may comprise a methane fermentation-sludge outlet. The main gas discharge 4 is located at the uppermost point of the fermentation vessel 1. The fermentation vessel inlet 2 may be connected with an acidification-vessel-discharge 15 through a line 25, being integral with an acidification vessel 16. Said acidification vessel 16 comprises an inlet 17 located at the lower side of the acidification vessel, a sludge-discharge-lock 18, and a lock 19 for the supply of acid neutralizing agent, particularly calcium carbonate from a calcium--carbonate- storage vessel 23. So as to optimally control the pH in the acidification vessel 16, said acidification vessel 16 comprises a pH measuringcontrol member 20, cooperating with a control member 22 acting upon the lock 19 and thus controlling the supply of calcium carbonate to the acidification vessel. The member 22 also controls the sludge discharge in lock 18, thus preventing unreacted calcium carbonate to be discharged simultaneously with the sludge. The bacteria concentration in the acidification vessel amounts to e.g. 6%. A gas discharge line 14 debouching into the first fermentationvessel-space 9 through a mouth 13, may supply gas produced in the acidification vessel 16, to said first fermentation-vesselspace 9. Through an inlet 25 the acidification vessel may be supplied with compounds for the removal of heavy metals, in the form of sulfides, from the waste liquids. In case of excess of heavy metals in the waste liquid,calcium-sulfate is supplied via said inlet 25; in case of excess sulfides in the waste liquid, the removal of heavy metals in the form of sulfides may occur by adding iron ions or calcium carbonate. Preferably such heavy metals are removed in a prior processing stage, so that the sulfides are obtained in a concentrated form. Very high conversion rates are obtained by means of the two-stage anaerobic purification process as described hereinbefore, so that large amounts of waste liquids may be purified in very small installations in a quick and efficient manner. In order to purify waste liquids one proceeds, e.g., as follows: A sludge layer 24 consisting of bacteria to be used for anaerobic purification, is disposed in the acidification vessel 16. The pH of the liquid is measured by the pH measuring means 20 during the supply of waste water to be purified through acidification-vessel-inlet 17. Said pH measuring means 20 acts upon a controlling means 22 which controls a lock 19 for supplying calcium carbonate from calcium carbonate storage vessel 23. A very selective and exact pH control can be obtained in the manner as described above. Sludge produced during the acidification may be discharged through lock 18 representing the acidification-vesselsludge-outlet. This lock 18 is also controlled by the controlling means 22 through an operating member 21. From the acidification vessel 16 the waste water flows through acidification-vessel-liquid-discharge 15 and line 25, towards the fermentation-vessel-inlets 2, mostly four, extending equidistantly across the circumference of the fermentation vessel 1. Said waste liquid arrives in the first fermentation-vesselspace 9 where it is stirred vigorously by means of gas being introduced into said waste liquid through gas locks 6, said stirring taking place in addition to the stirring already occurring in space 9 by gas produced during anaerobic fermentation. The latter gas emanates from the separate successive precipitation spaces 5c, 5b, 5a, 5. Liquid supplied to each of said precipitations spaces through a liquid inlet 7 is allowed to precipitate, whereby the produced sludge may be discharged through a sludge discharge 11, while gas, as mentioned hereinbefore, is discharged via gas lock 6. A very homogeneous bacteria concentration is thus obtained in the annular first fermentation-vessel- space 9, so that an optimum fermentation takes place. On the other hand stirring in these spaces may be improved by conveying methane gas from the acidification vessel to the first fermentation-space 9, through a line 14 having a mouth 13. Gas escaping via gas locks 6, said gas vigorously stirring the liquid in the annular space 9, as described hereinbefore, is discharged via gas outlet 4; treated waste liquid, almost without sludge, disappearsss via fermentation-vessel-outlet 3, which debouches into the uppermost precipitation space 5. The application of successive and superimposed precipitation spaces 5c, 5b, 5a, 5 on the one hand and the annular space 9 surrounding said precipitation spaces on the other hand promotes a very high bacteria concentration, involving a high anaerobic fermentation, so that small residence times in the fermentation vessel 1 suffice. In order to remove heavy metals from the waste liquids it is recommended to precipitate same in the form of metal sulfides. Excess of heavy metals may be removed by adding calcium sulfate; when, however, the liquid contains excess sulfates, the heavy metals may be removed by adding iron ions or calcium carbonate. Said additions may occur through inlet 25 but a separation of heavy metal sulfides in waste liquid is preferably performed in a separate stage, so that said harmful sulfides are obtained in a concentrated form. The minimal size of the precipitation spaces in the fermentation vessel are determined by the allowable surface charge, amounting at most to the precipitation velocity of the sludge 3 2 or less, in m supplied waste liqui precipitation space surface/h. The pH measuring device 20 also controls, through the controlling means 22, an operating member 21 for the lock 18, wherethrough the sludge 24 from the acidification vessel is discharged. Both during the acidification and the methane fermentation a bacteria mixture should preferably be applied. Although the drawing shows that the precipitation spaces are centrally disposed in the fermentation vessel, it will be obvious that said spaces may also be disposed at the outside of the fermentation vessel while the first fermentation-vessel-space 9 may then be centrally disposed.

Claims: Claims: 1. A process for aenerobic conversion of organic material in an aqueous medium in a fermentation region, comprising discharge of fermentation gas and fermented waste water by applying a sludge precipitation, characterised in that liquid to be purified is passed as a continuous stream through a plurality of successive precipitation spaces, the formed fermentation gas and the produced sludge being discharged from each precipitation space. 2. A process according to claim 1, in which gas formed in the precipitation spaces, is conveyed into an organic material, containing aqueous medium mass being comprised in a region beside the precipitation zone. 3. A process according to claims 1 or 2, in which aqueous medium to be treated is subjected to an acidification before the fermentation zone, under selective control of the pH, said pH being preferably controlled during the acidification by the addition of an acid neutralizing agent, preferably calciumcarbonate, sludge being preferably removed from the acidification region without any neutralizing agent being simultaneously entrained. 4. A process according to claims 1-3, in which during the fermentation and/or acidification, the pH is maintained at almost neutral values. 5. A process according to claims 1-4, in which heavy metals are removed from the waste liquid, as metal sulfides, said sulfides being preferably removed from the waste liquid during a preceding processing stage, while more preferably said heavy metal sulfides are obtained by adding calcium sulfate if heavy metals are in excess or by adding iron ions or calcium carbonate if sulfates are in excess. 6. A process according to claims 1-5, in which gas emanating from the acidification region is passed into the aqueous medium mass situated beside the precipitation spaces. 7. An apparatus for aenerobic conversion of organic material in an aqueous medium, at least comprising a fermentation vessel being provided with at least a fermentation-vessel-inlet, a fermentation-vessel-outlet, a sludge discharge, a main gas outlet for discharging gas from the fermentation vessel, and a precipitation space being in connection with the fermentation-vessel-outlet, in which the fermentation vessel comprises a plurality of successive precipitation spaces (5, 5a, 5b, 5c) to be passed by a continuous stream of liquid, at least some of said precipitation spaces comprising a precipitation-spacegas-outlet (6) and a precipitation-space-sludgeoutlet (11). 8. An apparatus according to claim 7, in which the precipitation spaces (5, 5a, 5b, 5c) to be passed by said stream are superimposed in a fermentation vessel. 9. An apparatus according to claim 7 or 8, in which the precipitation-space-gas-outlets debouch through gas locks into a first fermentation-vesselspace (9), situated beside the precipitation spaces, a fermentation-vessel-inlet (2) debouching into said first fermentation-vessel-space, the first fermentationvessel-space (9) preferably being mounted concentrically around the precipitation spaces (5), while more preferably the precipitation spaces (5, 5a, 5b 5c) consist of a housing (9) being connected with a funnel shaped bottom (10) which is provided with a sludge-discharge (11) and a precipitation-space-liquid-inlet (7). 10. An apparatus according to claims 7-9, in which the precipitation spaces are provided with gas-guidingpartitions (12) extending into the first fermentationvessel-space (9), said gas-guiding-partitions (12) forming preferably a circular wall which inclines towards the bottom of the fermentation vessel. 11. An apparatus according to claims 7-10, in which the fermentation vessel comprises a plurality of fermentationvessel-inlets (2) extending equidistantly across the circumference of said fermentation vessel. 12. An apparatus according to claims 7-11, in which the main gas outlet (4) is situated in the uppermost part of the fermentation vessel and the gas inlet (13) is preferably connected with an acidification-vessel-gasoutlet (14). 13. An apparatus according to claim 12, in which the acidification vessel (16) comprises an acidification-vesselinlet (17) and an acidification-vessel-sludge outlet (18), said acidification vessel being preferably provided with at least an acid-neutralizing-agent-inlet (19), said agent preferably being a calcium carbonate and/or said acidification vessel preferably comprising a measuring device (20), said pH measuring device being provided with a control means (22) which governs the supply of acid neutralizing agent and/or the discharge of sludge.

Inventors: VAN DROOGE, BAREND LODEWIJK
Applicants: STORK AMSTERDAM B.V.
Application year: 1979
Main classification: C02F3
IPC codes: C02F3