MICROWAVE MELTING DEVICE

Abstract: Material to be heated such as ash from an incinerator is charged into a melting furnace which is designed to form a microwave resonator. This melting furnace is designed such that the microwave resonance matching varied by charging therein the material to be heated may be adjusted in response to both the quantity and the specific inductivity of the charged material to be heated. This furnace is adapted to be used for melting solid waste such as, especially, ash containing radioactive substance in order to treat such solid waste by the melting-solidifying process.

Description: Microwave Melting Apparatus Field of the Invention This invention relates to an apparatus to melt, for subsequent solidification and disposal, wastes such as combustion ash obtained after the burning up of combustible materials, plating sludge, sewage sludge, etc. or wastes containing radioactive substances, which are in powdery, granular or lump form. More particularly, the invention relates to a microwave melting apparatus for melting combustion ash and tie l by employing the microwave most suitable for dielectric heating to utilize the dielectric property which the powdery, granular or lump material has, and by making a melting furnace to operate as a resonator. Description of the Prior Art Hitherto, for the disposal of a powdery material, a lump material or a mixture thereof, out of wastes such as combustion ash obtained at incineration plants, sewerage sludge, plating sludge, etc., there has been employed such a method as throwing away with no treatment or throwing away after the material is mixed in cement or asphalt and solidified. However, when the waste is thrown away as it is, environmental pollution is caused due to the effluence of deleterious matters, sliming by rainwater, scattering in the wind and so forth. Further, when the waste is thrown away after solidified by mixing in cement or asphalt, an increase in volume of the waste resulting from the mixing in cement or asphalt makes it difficult to secure a place for disposal, and cracking or the like of the waste due to its secular change gives rise to the effluence of deleterious matters, thereby causing environmental pollution, a public nuisance problem Especially, wastes discharged from nuclear power plant, etc., which contain radioactive substances, and plating sludge containing heavy metals are usually stored in specified storage places such as warehouses because it is not allowed to dispose of them in like manner as ordinary combustion ash even after they are burned up. Since the combustion ash of the waste containing radioactive substances is very large in volume, it is unsuitable to keep the ash in custody as it is because the storage place is limited. It is therefore desired to melt and solidify the ash before it is kept in custody. That is, such combustion ash comprises about 53% of Si02, 24.8% of CaO, 9.3% of MgO, 6.20/o of Alp03 4.3% of Na20 and also Fe203. K20, etc. The combustion ash discharged from nuclear power plants comprises, in addition to the foregoing, oxides of uranium, plutonium, etc. Therefore, if SiO2 occupying the majority of the combustion ash is utilized, the ash can be melted to a glass,and thus melted ash can be cooled to a glassy solid. Generally, the conventional apparatus considered for melting materials has an external heat source, i.e., heating is done by heavy oil, gas or electricity from outside the melting furnace. However, since the combustion ash of ordinary refuse discharged from incineration plants, the combustion gas containing-radioactive substances, sewerage sludge, plating sludge containing heavy metals or the like is a powder, lump or a mixture thereof, in most cases, the contact resistance of powder or granule particles is large, heat conduction to inside particles from outside particles first heated is bad, and the air existing between particles of combustion ash, etc. acts as heat insulation. Therefore, the conventional melting apparatus that heats the above material from outside is disadvantageous in that the temperature of melting furnace has to be made higher than that required, the heat efficiency is lowered, heat insulation must be large in thickness, and that the melting furnace is large in overall dimensions. Moreover, in the conventional melting apparatus, as melting starts with the outside of material, it takes long time to melt the inside completely, and many bubbles, etc., remain in the inside. The object of this invention is to eliminate the above drawbacks, that is, to provide a microwave melting apparatus which melts the material, starting with its inside, in a relatively short time by utilizing the heating action of the microwave. Disclosure of the Invention According to this invention, the material to be heated is melted by utilizing themicrowave and making up the melting furnace as a resonator. Therefore, melting can be started with the inside of heated material by the dielectric loss heating due to the internal friction of particles themselves of powdery material or the like, and there is no need of using a refractory material having a thickness larger than that required because the non-melted powdery material acts as a heat-insulating shield and, thus, the furnace itself does not get high temperature as is the case with the conventional melting furnace. Furtherr according to the invention, a matching adjustment means is provided to effect electrical matching for the introduced microwave. This permits to correct the mismatching of introduced microwave which is caused when a powdery material or the like subject to heating is put in the melting furnace, and thereby to heat the material efficiently and melt it in a short time. Brief Description of the Drawings Fig. 1 is a cross-sectional view showing the first embodiment of a microwave melting apparatus according to this invention. Fig. 2 is' an illustration of the field distribution with the microwave in a state of resonance when there is nothing put in the melting furnace of the microwave melting apparatus. Fig. 3 is an illustration of the field distribution with the microwave in a state of resonance when a dielectric is put in the melting furnace of the microwave melting apparatus. Fig. 4 is a cross-sectional view showing the second embodiment of the microwave melting apparatus. Fig. 5 is a cross-sectional view showing the third embodiment of the microwave melting apparatus. Fig. 6 is a cross-sectional view showing the fourth embodiment of the microwave melting apparatus. Detailed Description of the Preferred Embodiments In order to furnish more details of this invention, several embodiments of the invention will be described hereinbelow with reference to the accompanying drawings. In Fig. there is shown the first form in which this invention is performed. The microwave melting apparatus 1 is made up of a melting furnace 2, a microwave generator 3, a waveguide 4, and a matching portion 5. The melting furnace 2 is built to form a resonator of the microwave introduced from microwave generator 3 as described later. Therefore, the inner wall of melting furnace 2 is made of metal. This melting furnace 2 has matching portion 5 at its top end and outlet port 7 for molten material 6 at its bottom end. The outlet port 7 is provided with a valve 9 freely closed and opened so that molten material 6 may be taken out at any time and that the material 8 put in the melting furnace 2 may not be discharged from outlet port 7 before it is melted. At a suitable location on the side of melting furnace 2, there is arranged the waveguide 4 for introducing microwave, the arrangement being such that the microwave generated by the microwave generator 3 connected to waveguide 4 can be introduced to melting furnace 2. Further, there is provided a gas outlet 10 for releasing the gas produced when the material 8 is melted in melting furnace 2. Still further, at a suitable location on the side of melting furnace 2, there is provided a charging port 11 to charge material 8. As described above, the afore-mentioned matching portion 5 is provided at the top end of melting furnace 2. The matching portion comprises a matching rod 51 which can slide freely to protrude, as shown by the arrow A, into the inside of melting furnace 2 from the top end thereof by means of an external driving means (not shown). The outlet port 7, gas outlet 10 and charging port 11 each have a diameter that provides a cut-off wave length. Generally, the field distribution in a resonator is such that, as shown in Fig. 2, for example, when a microwave of TE10 mode having a field as shown by the arrow a is introduced from waveguide 101 and is made to resonate in the TM mode as shown by electric lines of force b shown in Fig. 2, the field strength is the largest at point c on the lower end of resonator and at point d where the electric lines at force concentrate. In this case, the distance between the points of the largest field strength is #g/2 (#g: wave length in waveguide). When a dielectric having a specific inductive capacity is charged into this resonator 100, the electric lines of force showing the field distribution as shown in Fig. 3 change in the dielectric as shown by d. Assuming that the wave length is x , light velocity C and frequency f, these have the following relation: EMI6.1 By determining the halfwave length in waveguide 1g/2 when the dielectric having a specific inductive capacity is is charged into resonator 100, the following relation is obtained: EMI6.2 where Ac = cut-off wave length EMI6.3 (pnm: root of Bessel function) Since #s is equal to 1 when the dielectric is not charged S the wave length in waveguide Ag is determined by the formula: EMI6.4 For further explanation, the case in which the frequency f is equal to 2450 MHz will be taken as an example. The diameter of resonator 100 must be larger than the cut-off wave length in order to transmit radio wave. The then threshold radius rc is given by: rc = pnm A 2# The wave length h when f is equal to 2450 MHz is 12.24 cm. Hence, #nm x 12.24 re = #nm x 12,24 2# The values of #nm/2# and of rc are as shown in the following table according to the transmission mode. EMI7.1 <tb> Transmission <SEP> Mode <SEP> TE11 <SEP> TM01 <SEP> TE21 <SEP> <tb> <SEP> Pnm <SEP> 1 <SEP> 1 <SEP> 1 <tb> <SEP> 2# <SEP> <SEP> 3.413 <SEP> 2.61 <SEP> 2.057 <tb> <SEP> #c <SEP> <SEP> (cm) <SEP> 7.18 <SEP> 9.38 <SEP> 11.9 <tb> <SEP> 2 <SEP> 2 <SEP> 2 <tb> Therefore, the diameter of the resonator must be more than 7.18 cm for TE11 mode, more than 9.38 cm for TM01 mode and more than 11.9 cm for TE21 mode. It is desirable to have a dimension that provides a cut-off wave length for TE21 mode in order to cause resonance in TMOln mode. Hence, the diameter of the resonator must be more than 9.38 cm and less than 11.9 cm. Taking the diameter of resonator 100, 2r, equal to 10.6 cm, # c = 2# r = 2.61 x 5.3 (cm) (TM01 mode) #nm Taking the specific inductive capacity of combustion ash, ±s, equal to 2.2, 'g ,- 10.3 cm As ±s is equal to 1 when the material is not charged, Ag is taken equal to 26.3 cm. Thus, in the microwave melting apparatus 1 shown in Fig. 1, the material 8 having a specific inductive capacity ±s is charged, microwave is introduced, and the field distribution varying with the amount of material 8 is adjusted by matching portion 5 so that the point of strong field in melting furnace 2 is in the vicinity of outlet port 7. The gas produced with the start of melting is released from gas outlet 10. In Fig. 4, there is shown the second form in which this invention is performed. In this second form, there is provided a matching tube 52 which is formed by making tubular the inside of matching rod 51 of matching portion 5 formed as shown in Fig. 1. This permits to charge material 8 without providing the charging port 11 shown in Fig. 1. In Fig. 5, there is shown the third form in which this invention is performed. In this third form, the matching portion 5 does not use the mating rod 51 shown in Fig. 1 but is formed so that the top end 53 of melting furnace moves vertically by an external driving means. Such utilization of the top end also permits to make matching adjustment. Further, in Fig. 6, there is shown the fourth form in which this invention is performed. In this fourth form, there are provided a charging port 11 to charge material 8 into melting furnace 2 and a gas outlet 10 to release the gas produced in melting furnace 2. Further, at the top end of melting furnace 2, there are provided a waveguide 4 to one end of which a microwave generator 3 is connected, and a matching portion 5 which serves to cause the microwave to resonate completely. Any of the afore-mentioned types of matching portion 5 may be used. In Fig. 6, there is provided a matching circuit 55 to give variable impedance by means of an electric circuit. Industrial Availabilities This invention can be employed in a disposal process in which it is necessary to have wastes, which cause a public nuisance problem, kept in custody at a specified place. The invention is particularly suitable for the refuse disposal at nuclear power plants which will increase in number in the future.

Claims: Claims: 1. A microwave melting apparatus comprising a melting furnace made of a metal tube and formed into a microwave resonator in which a powdery, granular or lump material subject to heating is charged and a strong field is concentrated at the central portion thereof with the two ends thereof closed for microwave by metallic plates, a means of introducing microwave to said melting furnace, and a matching adjustment means for effecting electrical matching inside said melting furnace. 2. A microwave melting apparatus according to Claim 1 in which said matching adjustment means is a slidably mounted metal rod piercing part of the metal wall provided in a closed state at one end of said melting furnace. 3. A microwave melting apparatus according to Claim 1 in which said matching adjustment means is a slidably mounted hollow metal body piercing part of the metal wall provided in a closed state at one end of said melting furnace and having an opening providing a cut-off wave length for microwave. 4. A microwave melting apparatus according to Claim 1 in which said matching adjustment means is performed by providing slidably the metal wall formed in a closed state at one end of said melting furnace. 5. A microwave melting apparatus according to Claim 1 in which said matching adjustment means is performed by connecting it to a microwave coupling port provided in a part of said resonator and thereby applying a variable impedance component. 6. A microwave melting apparatus according to Claim 1 in which said material subject to heating is a waste such as combustion ash, plating sludge or sewerage sludge. 7. A microwave melting apparatus according to Claim 1 in which said material subject to heating is a waste containing radioactive substance.

Inventors: ASAKAWA, NOBUO KAWAGOE FACTORY, SHIBATA, CHOKICHIRO KAWAGOE FACTORY, TAMAI, HIDEAKI KAWAGOE FACTORY
Applicants: NEW JAPAN RADIO CO., LTD.
Application year: 1979
Main classification: B09B3
IPC codes: B01J6, G21F9, H05B6