METHOD AND APPARATUS FOR REGENERATING FILTERS

Abstract: In the field of pressure filter systems, a method and apparatus for re- generating a diatomaceous earth filter cake of a pressurized liquid filter system in order to solve the problem of down time and one-time only use of the filter material concomitant with prior backflushing methods by liquidizing the diatomaceous earth filter cake formed on filter elements (26) in the filter chamber (18) of the system; by uniformy mixing with the liquidized diatomaceous earth the insoluble particles, or unpurities, removed by the filter cake from liquid that has passed through the cake; and by reforming the fluid cake with the impurities uniformly distributed throughout the filter cake. The liquidizing of the filter cake and impurities and mixing of the diatomaceous earth and impurities result from oscillations induced in the liquid in the filter chamber by several cycles of rapid reversal of the flow of liquid through the filter chamber.

Description: METHOD AND APPARATUS FOR REGENERATING FILTERS DESCRIPTION Field of the Invention This invention is in the field of pressure filter sys- * terns in which a pressure differential in the liquid being filtered is maintained across a filter element and particu¬ larly to such systems in which the filter elements are hol¬ low porous wall filter tubes whose filtering capability are significantly enhanced by forming on the surface of the por¬ ous walls of the filter tubes filter cake from finely divid¬ ed filter material by causing the liquid portion of a slurry of the filter material and liquid to flow through the filter tubes. More particularly this invention is in the field of methods and apparatus for regenerating the filter cake of such filter systems so that the useful life of the filter material forming the filter cake is significantly extended. Description of the Prior Art Pressure filter systems for removing undesirable insol¬ uble solids from a liquid such as water are well known in the art. Typically these systems have a pressure vessel whose interior is divided into a filter chamber into which the liquid to. be filtered is introduced and a filtrate cham¬ ber into which the filtered liquid flows. The filtering elements are hollow filter tubes having porous walls which are mounted in the filter chamber with the interior of the filter tubes in communication with the filtrate chamber. The mounting means for the filter tubes divides or isolates the two chambers so that liquid can flow from the filter chamber to the filtrate chamber only after passing through a filter tube. The surfaces of the filter tubes have built up on them a layer of filter material, diatomaceous earth, to form a filter cake. The filter cake is produced by form¬ ing a slurry of diatomaceous earth with the liquid to be filtered, water for example, in a precoat tank and the slur¬ ry is then pumped into the filter chamber. As the liquid portion of the slurry flows through the porous walls of the filter tubes, the diatomaceous earth builds, or forms, the filter cake on the exterior cylindrical surfaces of the porous walls of the filter tubes. After the filter cake is formed the liquid to be filtered is pumped into the filter chamber and flows through the filter cake into the hollow portion of the filter tubes and through the tubes to the filtrate chamber. The filtrate then flows through an out¬ let pipe to where it is to be used or stored. Undesirable elements in the fluid being filtered, im¬ purities are trapped or retained on the outer surfaces of the filter cake. As filtration continues the solids retain on the surface of the filter cake create a substantially impermeable crust. The flow rate of the liquid through the filter system is reduced and the pressure in the filter chamber increases. When the efficiency of the filter sys- tem decreases due to the resistance of the filter cake to the flow of fluid through it because of the impurities on the surface, the prior art teaches regenerating the filter cake by backflushing the filter system. In a backflushing operation, the liquid in the filter system is forced to flo in the opposite direction from normal through the porous walls of the filter tubes to remove the filter cake and re¬ move the trapped impurities from the tubes which then flow through a sludge opening in the bottom of the filter cham¬ ber to. a sludge receiver. Backflushing or backwashing can be accomplished by introducing compressed air into the fil¬ trate chamber of the system. The filter tubes are then re- coated with fresh clean diatomaceous earth to reform the filter cake prior to resuming normal operation of the filte system. The problem with the prior art's manner of regeneratin the filter cake once it has been clogged with solids remove from the filtrate is that it uses the filter powder or ma¬ terial only once. Further, the cleaning of the filter sys¬ tem and precoating of the filter tubes requires time during which the filter system is out of operation or production and thus reduces the overall capacity of the filter system. There have been attempts in the past to reuse and regenerate the filter cake without dumping the filter media each time. These procedures, up until now, have proven to be only partially successful and produce additional problems not encountered before. When the pressure drop across the filter tubes increases to a point that indicates that the surface of the filter cake is substantially clogged with contaminants or sludge, a vibrator or hammering device has been applied to the tube support sheet in an effort to dis¬ lodge and break up the filter cake from the tubes. Theore- tically, the filter cake is to be placed back into solution in the liquid, but the hammering only partially breaks the cake loose from the tubes and what cake is removed usually remains in relatively large chunks preventing an even re¬ generation of the cake on the tubes. In addition, another problem occurs in that the mechanical forces on the tube sheet and vessel can cause leakage around the tube flanges or even in the vessel flanges. An externally leaking filter is naturally undesirable. An internally leaking filter is intolerable in that the contaminants pass through to the outlet defeating the purpose of usefulness of the filter. Summary of the Invention The present invention provides a method and apparatus for hydraulically regenerating the filter cake formed by depositing filter particles from a slurry of such particles o a porous filter surface on a filter element in the filter chamber of a liquid filter system. This is accomplished by causing the liquid in the pressure vessel of the system to oscillate through several cycles by rapidly reversing the direction of flow of the fluid in the filter chamber. The hydraulic oscillations of the liquid liquidize, or put into suspension, the filter material of the cake and the solid material removed from the filtrate and thoroughly mix them. The mormal or forward direction of flow of liquid through the filter chamber is then resumed to reform on the porous filter surface a new filter cake which has distributed through it the solid material removed from the filtrate 'BUR E AU OMPI . >- W1P0 ,Λ during the prior operation of the filter system. To produce rapid oscillations of the liquid to regene¬ rate the filter cake the filter system is provided addi- • tional ' ly with a surge pipe through which liquid within the filter chamber can flow into the precoat tank of the system A surge valve controls such flow, or permits such flow, onl during a regeneration cycle of the filter system. It is therefore an object of this invention to provide a method and apparatus to regenerate in the filter chamber the filter cake of a liquid filter system. It is another object of this invention to provide a method and apparatus to permit the repetitive use of the same filter material in a pressurized liquid filter system. It is still another object of this invention to regene rate the filter material of a liquid filter system which makes it possible to use the same filter material for many cycles of operation and thus produces a significant savings in materials and labor necessary to filter a given amount of liquid under comparable conditions. This significantly increases the efficiency or productive capacity of the fil¬ ter system because the period of time the filter system is being serviced is significantly reduced. Brief Description of the Drawings Other objects, features and advantages of the invention will be readily apparent from the following description of certain preferred embodiments thereof, taken in conjunction with the accompanying drawings, although variations and mod¬ ifications may be effected without departing from the spirit and scope of the novel concepts of the disclosure, and in which: FIGURE 1 is a side elevation of a filter system embody¬ ing the invention; FIGURE 2 is an enlarged fragmentary sectional view taken on the plane of line 2-2 of Figure 1; FIGURE 3 is a schematic block diagram of a filter sys¬ tem embodying the invention; FIGURE 4 is a fragmentary perspective view partially broken away to show details of a filter tube; FIGURE 5 is a schematic view illustrating the flow of liquid through a filter tube when the normal direction of flow is reversed; FIGURE 6 is a schematic view illustrating the formation of a filter cake; and FIGURE 7 is an enlarged fragmentary sectional view taken on the plane of line 7-7 of Figure 4. Description of the Preferred Embodiments In Figure 1, pressurized liquid filter system 10 has a pressurized filter vessel or housing 12 which has a pressure dome 14 bolted to it. As is best illustrated in Figure 2, the interior of housing 12 and pressure dome 14 are divided by filter tube support disc or sheet 16 into a filter chamber 18 and a filtrate chamber 20. The interior of the low tapered portion of vessel 12 forms a sludge chamber 22 * . A plurality of filter tube receiving openings 24 are formed in support sheet 16 through each of which is placed a filter tube 26. Each filter tube 26 has a cylindrical collar 28 which has a flange 29, preferably formed integral¬ ly with collar 28 as is best illustrated in Figure 2. Filter tubes 26 are held in place by filter tube retainer disc 30 which is bolted to support disc 16 by a plurality of nuts and bolts with the flanges 29 of each of the tubes 26 positioned between support disc 16 and retainer disc 30. An "O" ring 32 is placed between each of the flanges 29 and the support disc 16 to prevent liquid in filter chamber 18 from flowing into filtrate chamber 20 except as a result of flowing through a filter tube 26. Each filter tube 26, as is best illustrated in Figure 4, is hollow and has a metal helical spring 34 which is fixedly secured to collar 28 by welding, for example. A standard stainless steel screen mesh 36 is wrapped around the outer surfaces of coil spring 34 and is spot welded to it. The helical spring's chief function is to position BU EAU OMPI ,- WIPO screen 36 and to prevent its collapse due to the pressure a- cross it as liquid flows through it. The lower portion of each filter tube 26 is closed off by a cap 38 which is fixed ly secured to spring 34 and screen 36 to prevent liquid from flowing directly into the interior of tube 26 without flowin through screen 36. Conventional centrifugal pump 40 has its intake port 41 connected to a source of liquid to be filtered such as the contents of inlet tank 42 or to the liquid in precoat tank 4 through conventional pipes or fluid conductors as determined by the state or condition of valve 46. Valve 46 when it is i its first state or condition connects intake port 41 of pump 40 to inlet tank 42. When valve 46 is in its second state o condition it connects intake port 41 of pump 40 to precoat tank 44. Fluid from output port 47 of pump 40 can flow into filter chamber 18 through conventional piping depending upon the state or condition of valve 48. When valve 48 is in its first state, fluid from pump 40 flows into filter chamber 18 through filter inlet pipe 49. When valve 48 is in its second state, liquid from pump 40 is directed to valve 50. Valve 50 when in its second state, and if valve 48 is in its second state, causes the output from pump 40 to flow into the fil¬ trate chamber 20 through filtrate pipe 51. Valve 50 when in its first state or condition permits fil¬ trate to flow from filtrate chamber 20 to valve 52. Valve 52 when in its first state causes filtrate to discharge into filtrate tank 54. When valve 52 is in its second state, fil¬ trate will be discharged into precoat tank 44. Liquid can al so flow from the filter chamber 18 into precoat tank 44 through surge pipe 56 when surge valve 58 is in its second stage. When surge valve 58 is in its first condition, or stage, surge line 56 is closed or blocked, and no liquid can flow from filter chamber 18 into precoat tank 44. Filtrate pipe 51 is provided with a sight glass 60 and a blow down shut off valve 62. A conventional pressure gauge 6 is mounted on dome 14 and a pressure safety valve 66 is also mounted on dome 14. To backwash filter system 10, compressed air can be applied to filtrate chamber 20 through compressed air line 68 which is provided with a valve 70 to turn on or off compressed air from a conven¬ tional source which is not illustrated. Sludge line 72 runs from the bottom of sludge chamber 22 to a conventional sludge receiver which is not illustrated. Line 72 is provided with a sludge valve 74 which when closed prevents any fluid from flowing through line 72 and when it is open permits sludge, impurities and filter materials, as well as liquid in filter chamber 18 and filtrate chamber 20 to be forced out of the system. The fluid conductor from inlet tank 42 ' to valve 46, in a preferred embodiment, is provided with a conventional check valve 76, and filter inlet pipe 49 is also provided with a check valve 78. The conductor from pump 40 to valve 48 is provided with a conventional pressure control valve 80 in a preferred embodiment. Inlet, or inlet tank 42, is kept filled with the liquid to be filtered which liquid flows into tank 42 through pipe or liquid conductor 82. The source of the fluid to be fil- tered can be, for water, such natural sources as wells, lakes, reservoirs, or rivers; or the source could be the effluent from various industrial processes, swimming pools and the like. Filter systems of the type disclosed can also be used to filter fluids other than water such as dry clean- ing fluids and the like. The first step in putting filtering system 10 into op¬ eration is to fill the system with the liquid to be filtered. This is accomplished by setting valve 46 to its first state, which connects inlet port 41 of pump 40 with liquid in the inlet tank 42. Valve 48 is set to its first state which directs fluid from pump 40 into filter chamber 18. Surge valve 58 is put in its first state so that liquid from with¬ in filter chamber 18 cannot flow through surge line 56 to precoat tank 44. Valve 50 is put in its first state and valve 52 is placed in its second state so that when filtrate chamber 20 is filled with liquid, the liquid can flow into precoat chamber 44 which in a preferred embodiment is open at the top. Pump 40 is started and run until precoat tank 44 is substantially full of liquid at which time pump 40 is -stopped. The next step is to precoat the filter tubes with an appropriate filter material, or to form the filter cake on the exterior surfaces of the filter tubes 26. In a prefer¬ red embodiment, the filter material, or powder, is diatom¬ aceous earth, or diatomite. Valve 46 is positioned to its second state in which pump 40 pumps water from precoat tank 44 rather than from inlet tank 42. The states of the re¬ maining valves of the system are the same as for filling th system and thus are unchanged. Pump 40 is started and the proper amount of filter material is poured into precoat tan 44 necessary to form a coating, or cake, on the mesh or screen 36 of each filter tube 26. The thickness of the cak in a preferred embodiment is substantially one-eighth of an inch. After all the filter material is poured into precoat tank 44, and the amount is a function of the area of the filter tubes, the pump 40 is kept running until the liquid flowing past the sight glass 60 is clear, which indicates that the filter cake 82 has been formed on the filter tubes 26. To go on stream or to start a production run, it is only necessary to reposition valve 46 to its first state so that pump 40 draws liquid from inlet tank 42 and valve 52 to its first state which causes filtrate from filtrate chamber 20 to flow into filtrate tank 54. . Filtrate in tank 54 is removed through outlet pipe 84. Part of the filtrate can be mixed or added to the liquid in inlet tank 42 to improve the degree of filtration, if desired, by permitting some of the filtrate to flow into tank 42 as is illustrated in Figure 3. During the production cycle liquid to be filtered flows through the filter cake 82 as is illustrated in Figure 7, which is built up on the upstream side of mesh 36 from the individual diatoms in the slurry, pumped through the system during the precoating cycle. As liquid to be filtered flows through filter cake 82, the solid particles suspended in the liquid are removed or retained on the outer surfaces of cake -82. As the production cycle continues, or filtration con¬ tinues, the solids retained on the surface of filter cake 82 create a substantially impermeable crust or layer. This causes the resistance of the filter cake to the flow of fluid through it to increase, reducing the flow and increas¬ ing the pressure of the liquid in filter chamber 18. When the pressure in filter chamber 18 reaches a certain value, 25 pounds per square inch in a preferred embodiment, it is time to regenerate filter cake 82. To do so pump 40 is stopped, valve 46 is positioned in it second state, valve 52 is placed in its second state, and surge valve 58 is opened, or placed in its second state. Pump 40 is started and valves 48 and 50 are caused to change states substantially in unison from their second states to their first states, thence back to their second and so forth for several cycles. When valves 48 and 50 are in their sec¬ ond states, liquid from pump 40 flows through filtrate pipe 51 into filtrate chamber 20, then into the hollow interiors of filter tubes 26 and through the screens 36 of such tubes into filter chamber 18. Figure 5 schematically illustrates the flow of liquid through the screen 36 of a filter tube 26 during such a period of reverse flow. When valves 48 and 50 are in their first states, fluid from pump 40 flows into filter chamber 18 through filter in¬ let pipe 40, the normal direction, of flow of liquid. Liquid in chamber 18 can flow out of chamber 18 through surge line 56 and through the filter tubes into filtrate chamber 20 and thence into precoat tank 44. The normal direction of flow of liquid through a filter tube is schematically illustrated in Figure 6. ' During the regeneration cycle the direction of flow of liquid through the filter tubes is changed rapidly which causes the liquid to oscillate or surge through the filter tubes to liquidize the filter cake 82 and the solids re- 'BϋR E ΛT OMPI moved from the filtrate and to mix them with the liquids in the filter chamber so that the solids removed from the filtrate are substantially uniformly distributed, or mixed, with the filter material. The net amount of liquid flow during the regeneration cycle is small because of the oscil lating nature of the flow and because the entire regenera¬ tion cycle requires only a short time to accomplish its pur pose, on the order of one minute. The period of oscillatio in a preferred embodiment is in the range of from 2 to 20 seconds, the preferred period being from 4 to 10 seconds. The number of cycles is in the range from 2 to 5, with the preferred number being 3. After the filter cake and remove solids are liquidized and substantially uniformly mixed, valves 48 and 50 are placed in their first states and the filter system is in its precoat cycle so that the filter material with the solids, or impurities, are deposited on the filter tubes and the filter cake 82 is reformed with th impurities substantially uniformly distributed throughout the cake as seen in Figure 7. When the liquid flowing through the sight glass 60 is clear, filter system 10 is ready to go back on stream. As the solids removed from the filtrate during produc¬ tion again build up on the outer surfaces of filter cake 82, the pressure in chamber 18 increases. When it reaches the designated limit, in a preferred embodiment, 25 pounds per square inch, it is again time to regenerate the filter cake as described above. Once the filter cake is liquidized and substantially uniformly mixed with the solids removed from the filtrate, the cake can be reformed as set forth above and the filter system put back on stream, or in production. The filter cake can be regenerated many times in this way, but finally it will be so full of impurities, dirt or solids, removed from the filtrate that further efficient filtration is impossible. Then it is time to remove the impurities and filter material from the filter tubes 26 by " λ> liquidizing them and mixing them with the liquid in the filter chamber 18 as described above. Pump 40 is stopped, valve 48 is put in its second state, shut off valve 62 is closed and valve 50 is placed in its first state which iso- lates filter chamber 18 and filtrate chamber 20 from the rest of the filter system 10. Sludge valve 74 is opened and air valve 70 is opened to force the liquid, dirt and filter material from filter chamber 18. After all the sludge and liquid from chamber 18 has been removed, the sludge valve 74 and air valve 70 are closed. The operation of the filter system is ready for the full cycle from filling the filter to precoating the tubes to production to regeneration, etc. All the valves used in the filter system can be pneu¬ matically or electrically powered or controlled instead of being manually controlled. When so controlled all the cy¬ cles, filling, precoating, operating, regenerating, and backwashing can be controlled and programmed by conventional control systems. Since such control systems form no part of this invention, they are not illustrated or further de- scribed. From the foregoing it is clear that this invention pro¬ vides methods, and apparatus for regenerating the filter cake of a liquid filter system by inducing oscillations in the liquid in the filter chamber which liquidizes the filter ma- terial of the filter cake and the solid material removed by the filter cake, substantially uniformly mixes them, and re¬ forms the filter cake with the solid material substantially uniformly distributed through the filter cake. It should be evident that various modifications can be made to the described embodiments without departing from the scope of the present invention.

Claims: CLAIMS 1. The method of regenerating filter cake formed by depositing small particles of a filter material from a sus¬ pension of said material in a vessel substantially filled with said liquid of a filter system by causing the liquid o the suspension to flow in a forward direction through a porous filter element, comprising the steps of: (a) causing the liquid in the vessel to reverse the direction of flow through the porous filter elemen for a number of cycles in the range of from 2 to 5, each cycle having a time period in the range of from about 2 to 20 seconds; and (b) causing the liquid in the pressure vessel to flow steadily in the forward direction to reform the filter cake on the porous surface of the filter elemen of the system in order to re-establish the filter cake which now is a homogeneous mixture of the filter mate¬ rial and the filtered solids which provides a clean, regenerated outer filtering surface. 2. The method of Claim 1 in which the filter material is diatomaceous earth. 3. The method of Claim 2 in which the liquid is water. 4. The method of Claim 3 in which the number of cycles of flow reversal of the liquid is three. 5. The method of Claim 4 in which the preferred range for the time period of a complete oscillation is from 4 to 10 seconds. 6. The method of regenerating diatomaceous earth ilte cake formed on a filter tube mounted in a filter chamber of a filter system for filtering a liquid which is forced to flow through the filter tube in a forward direction to form the filter cake on the filter tube and to filter the liquid, comprising the steps of: (a) causing the liquid in the system to flow • . through the filter tube in a reverse direction opposite to its forward direction for a first suitable time period; (b) causing the liquid in the system to flow through the filter tube in its forward direction for a second suitable time period; (c) repeating steps (a) and (b) for a number of cycles whereby the particles of the filter cake are liquidized and substantially uniformly mixed with the filtered solids; and (d) causing the liquid to flow in its forward di- rection to reform the filter cake on the filter tube so that the filter cake is a homogeneous mixture of the filter material and filtered solids with a clean outer regenerated filter surface. 7. The method of Claim 6 in which the liquid is water. 8. The method of Claim 6 in which the preferred number of reverse cycles is 3. 9. The method of Claim 6 in which both suitable time periods range from 2 to 5 seconds. 10. Apparatus for a pressure filter system for regen¬ erating filter cake formed by depositing small particles of a filter material from a suspension of said material in a liquid on a surface of a porous filter element in a pressure vessel by causing the liquid of the suspension to flow in a forward direction through the porous filter element, com¬ prising: (a) means for causing the liquid in the pressure vessel to cycle between a reverse and forward flow direction through the porous filter element for a plur- I UREΛTΓ OMPI A WIPO ality of cycles so that the filter cake is broken up, liquidized and mixed with the residual filtered solid and (b) means for causing the liquid mixture in the pressure vessel after the cyclic operation to flow steadily in a forward direction to reform the filter cake with the mixed filter material and filtered soli on the porous surface of the filter element of the sy tem so that a regenerated clean filter surface is pro duced to renew the efficiency of the filter system. 11. A filter system for liquids comprising: (a) a pressure vessel having a dome, the walls o the pressure vessel forming a pressure chamber and th walls of the dome forming a filtrate chamber; (b) a plurality of hollow rigid filter tubes mounted in the filter chamber with the hollow interio of each filter tube in connection with the filtrate chamber; (c) a pump for pumping liquid through the filter system; (d) " fluid conductor means connected between the outlet of the pump and the filter chamber, said fluid conductor, means having two conditions, a first condi¬ tion in which fluid from the pump flows into the fil¬ trate chamber only and a second condition in which fluid from the pump flows into the filter chamber onl and (e) surge conductor means which permits a small amount of liquid to flow from the vessel when the flu conductor means is in the first condition; (f) whereby by rapidly changing the flow conditi of the fluid conductor means, cyclic flow of the liuq through the filter tubes can be induced, the period a number of cycles being determined by the rate and num ber of changes, of the flow conditions of said fluid conductor means. -15- 12. A pressure filter system for filtering solids from liquids comprising: (a) a pressure vessel; (b) a pressure dome removably mounted on the pres¬ sure vessel, the interior of the pressure vessel form- ing a filter chamber, the interior of the pressure dome forming a filtrate chamber; (c) a plurality of rigid filter tubes, each tube having a porous wall with a hollow interior and adapted to have a filter cake of filter material formed thereon by action of a slurry of the material and liquid as the liquid flows through the porous walls of the filter tubes; (d) means for mounting the filter tubes in the filter chamber so that the hollow interior of each filter tube is in communication solely with the filtrate chamber, said means for mounting also separating the filter chamber from the filtrate chamber so that fluid can flow from the filter chamber to the filtrate chamber only through the filter tubes; (e) pump means having an input port and an output port; (f) a precoat tank; (g) first liquid conductor means including first valve means having a first and second state for connect- ing the input port of the pump means to a source of liquid to be filtered when the valve means is in its first state and to the precoat tank when the valve means is in its second state; (h) second liquid conductor means including second valve means having a first and a second state for con¬ necting the output port of the pump means to the filter chamber when the second valve means is in its first state; (i) -third liquid conductor means including third and fourth valve means, each of the valve means having two states, for connecting the filtrate chamber with the precoat tank when the third valve means is in its first state and the fourth valve means is in its secon state; (j) surge liquid conductor means and fifth valve means having a first and second state, for connecting the filter chamber and the precoat tank when the fifth valve means is in its second state; and (k) fifth liquid conductor means for interconnect ing the second and third conductor means so that the output port of the pump means is connected to the fil¬ trate chamber when the second and third valve means ar in their second states; whereby flow reversal of the liquid through the filter tubes to regenerate the fil¬ ter cake can be induced by rapid change of the states of the second, third and fifth valve means from their first to their second and then back to their first states substantially in unison and for a plurality of cycles to liquidize and mix- the filter material and filtered solids and regenerate the filter cake on the filter tubes to restore the efficiency of the filter system. 13. The filter system of Claim 12 in which the walls of the filter tubes are formed of a fine wire mesh. 14. The filter system of Claim 12 in which the filter material is diatomaceous earth. 15. The filter system of Claim 12 in which the liquid is water. I AMENDED CLAIMS (received by the International Bureau on 12 January 1979 (12.01.79)) <- 1. A method for use in a liquid type filter vessel having at least one filter tube for regenerating the filter cake medium on the filter tube within the vessel, said filter cake being formed by introducing a suspension of a liquid and small particles of filter material into said vessel so that when the liquid passes through the filter tube in a forward flow direction, the filter material will be deposited thereon to provide the filter medium for a continuous liquid filtering process, the regenerating method comprising the steps of (a) reversing the flow of a sufficient quantity of liquid through the filter tube for a sufficient time to dislodge the filter cake and retained solids from the filter tube; (b) causing the liquid within the vessel to move in a cyclic forward and reverse flow direction within the vessel to break up the filter cake formed by the particles of filter material and mix the particles and the retained solids to form a homogeneous liquidized suspension within the vessel; and (c) redepositing the mixture of the filter material and retained solids on the surface of the filter tube in order that the regenerated filter cake will be homogeneous through- out its thickness and will have a clean filter surface to improve the efficiency of the liquid filtering process. 2. A method for regenerating the filter cake in a liquid-type filter vessel, said filter cake which is the filter medium for the separation of solids from the liquid during the filtering process being formed by depositing a layer of filter material on the surface of a filter element within the vessel by passing a liquid suspension of said material in a forward flow direction through said vessel so that the liquid passes through the filter element leaving the filter cake formed on the surface of the said filter element, the regenerating method comprising the steps of (a) reversing the flow of liquid through the filter element and vessel with a sufficient flow quantity and for a sufficient time to dislodge the filter cake and retained solids from the filter element, (b) cycling the flow of liquid within said vessel in a forward and reverse flow direction a sufficient number of cycles and time period to break up and mix the filter material and retained solids forming a homogeneous liquidize suspension within the vessel; and (c) flowing the liquid suspension in a forward flow direction so that the liquid again passes through the filter element leaving the filter material and retained solids as a homogeneous filter cake on said filter element whereby the regenerated filter surface of the cake is sub¬ stantially free of solids to improve the efficiency of the filtering process. 3. The method of Claim 2 in which the filter material is diatomaceous earth. 4. The method of Claim 2 in which the liquid is water. 5. The method of Claim 2 in which the number of cycles for complete flow reversal of the liquid within the vessel during the cycling step is at least three. 6. The method of Claim 2 in which the time range during the cycling step for complete flow reversal mixing is within the range of four to ten seconds. 7. The method of Claim 2 which further includes the step of removing a quantity of liquid from the filter vessel equal to the quantity of liquid used in the first flow re- versal so that the dislodged filter cake will move substan¬ tially away from the filter element into the interior of the filter vessel for the cycling step. 8. The method of Claim 2 in which the filter element is one or more filter tubes. 9. A method for regenerating the filter cake in a liquid-type filter system, said filter cake being formed by depositing a layer of a filter material on the surface of a filter element within said system as the liquid passes in a forward flow direction through the filter element, the filter cake being used to continuously filter solids from the liquid during a filtering process, the regeneration method comprising the steps of (a) reversing of the flow of liquid through the filter element for a sufficient time and with a sufficient quantity to completely dislodge the filter cake and retained solids from the filter element; (b) cycling the flow of liquid within the filter system from the forward direction to the reverse direction for a sufficient number of cycles and time period to thorough¬ ly break up and mix the filter material and retained solids into a homogeneous suspension in said liquid; (c) redepositing the suspension of filter material and retained solids in a homogeneous filter cake which will have a clean outer surface to improve the efficiency of the filtering process; and (d) flowing liquid in the forward filtering direction until such time that the efficiency of the filtering system drops below a predetermined level caused by subsequent retained solids at least partially blocking the outer surface of the filter cake; and repeating steps (a) , (b) , and (c) periodically as needed to continue the useful life of the original filter material in the filter system for an extended period of time. OMPI _ ^ WIPO 10. A method for regenerating the filter cake in a filter system as described in Claim 9 which further includes the step of disposing of the filter material and retained solids from said filter system when the quantity of solids retained in the filter material reaches a predetermined pro¬ portion wherein the filter process is no longer economically efficient. 11. A filter system for liquids comprising a filter regeneration system, said filter regeneration system com- prising: (a) first and second path means: (b) said first path means comprising in sequence: pump means, first conduit means, first valve means, second conduit means, first filter housing nozzle means, filter element means, second filter housing nozzle means, third conduit means, second valve means, and fourth conduit means; (c) said second path means comprising in sequence: • said pump means, said first valve means, fifth conduit means, said second valve means, said third conduit means, said second filter housing nozzle means, said filter element means, third filter housing nozzle means, and sixth conduit means; and (d) said regeneration system further comprising me to alternate flow between said first and second path means in a frequency and duration sufficient to liquify and homo- geneously mix a filter cake which was on the surface of said filter element means; and (e) said filter system further comprising means to redeposit said liquified filter cake upon the surface of sai filter element means as a single homogeneous layer. 12. Apparatus for a pressure filter system for regen¬ erating filter cake formed by depositing small particles of a filter aid material from a suspension of said material in a liquid on a surface of a porous filter element in a pressure -vessel by causing the liquid of the suspension to flow in a forward direction through the porous filter element, com¬ prising: means for causing the liquid in the pressure vessel to cycle between a reverse and forward flow direction through the porous filter element for a plurality of cycles so that the filter cake is broken up, liquidized and mixed with the residual filtered solids; and means for causing the liquid mixture in the pressure vessel after the cyclic operation to flow continuously in a forward direction to reform the filter cake with the mixed filter aid material and filtered solids on the porous surface of the filter element of the system so that a regenerated clean filter cake surface is produced to renew the efficiency of the filter system. 13. The filter system of Claim 12 in which the filter material is diatomaceous earth. 14. The filter system of Claim 12 in which the liquid is water. fa wipo STATEMENTUNDERARTICLE19 In accordance, with the Notification of Transmittal of the International Search Report in the above-identified International Application mailed 16 November, 1978, please amend this application as follows: In the Specification, substitute the new Page 9 in¬ cluded with this Amendment for the original Page 9 in the original application as filed. Delete Pages 12, 13, 14, 15, and 16 which contain the claims in the original application as filed and substitute the new Pages 12, 13, 14, 15, and 16 which now present a new set of claims in this application. REMARKS < r The substitution of the newly typed Page 9 in this application is provided in order to correct two typographica errors that were noted in the original page as filed. In Line 27 (old page) , the number 40 has been changed to 49 to correct the designation for the "filter inlet pipe". In Line 29 (old page) , "and" has been changed to "or" so that the phrase now reads "through surge line 56 or through the filter tubes... ". These two changes are the only changes made on this page. All of the claims of the original -application which were contained on the old Pages 12-16 have been deleted by this Amendment and fourteen new claims on new Pages 12-16 have been substituted. Of the new claims, Claims 1-10 are method claims directed to the process for regeneration of the filter cake within the liquid filter. Claim 11 is an apparatus claim directed to the structure for regenerating the filter cake in the novel filter system. Claims 12-14 ar directed to the broad concept of the apparatus for a system having the capability of regenerating the filter cake. These new claims are provided to place the application so that it now corresponds with the claims presently pending i the corresponding United States Patent Application, Serial Number 822,133. The cancellation of the original claims and substituti of the new claims by this Amendment is believed to place this application in better condition for allowance. The claims as now presented are believed to better define the Applicant's invention in more clear and concise terms to properly describe and claim the apparatus to which the Applicant is entitled. The original claims were cumbersome and therefore it is felt necessary to rewrite and substitut these new claims. The claims as now presented are believed to be patenta nd the aoolication as amended is in condition for allowanc

Inventors: MUTHER R
Applicants: ENVIRONMENTAL IND PROD, ENVIRONMENTAL IND PROD INC
Application year: 1978
Main classification: B01D37
IPC codes: B01D29, B01D37