# Patent

## Title
Blending apparatus and methods

## Abstract

Blending devices can be used to blend material directly in a container such as a disposable container, such as a paper or plastic cup. In some instances, a disposable container can be coupled to an adapter that includes a blade assembly to blend a food product. The food product can be blended directly within the container when the container is coupled to the adapter and supported with a support sleeve that at least partially surrounds an exterior of the disposable container. In further instances, a stand can selectively couple with multiple different sizes of sleeves and disposable containers to the adapter. The food product can be blended directly within the disposable container without causing damage or flex to the disposable container.

## Background
CROSS REFERENCE TO RELATED APPLICATIONS
The present application is a division of U.S. patent application Ser. No. 16/405,609, now Pat. No. 11,206,951 filed 7 May 2019, now U.S. Pat. No. 11,206,951, which is a continuation-in-part of, and claims priority to, U.S. patent application Ser. No. 15/462,353, filed 17 Mar. 2017, now U.S. Pat. No. 10,736,465, which claims priority to U.S. Provisional Patent Application No. 62/446,850, filed 17 Jan. 2017, and is a continuation-in-part of, and claims priority to, U.S. patent application Ser. No. 15/008,308, filed 27 Jan. 2016, now U.S. Pat. No. 10,470,612, the disclosures of which are hereby each incorporated in their entireties by this reference.


TECHNICAL FIELD
The present disclosure generally relates to blending apparatuses and methods used for blending and smoothing food products.
BACKGROUND
Commercially-available liquid food products are delivered to customers in disposable containers such as paper, plastic, or foam cups. The disposable containers are then taken by the customer or discarded when they finish with the product. Both the producer and the consumer benefit from the convenience and cost-effectiveness of this arrangement. Similar arrangements are found in the domestic context, as consumers generally do not consume a blended food product directly from a blender jar, but rather, distribute the contents of the blender jar into one or more additional containers, whether of a reusable or disposable variety, after blending.
Smoothies and other blended drinks are some of the most popular beverages served this way. Consumers have widely recognized the benefits, in both taste and nutrition, that come from blended drinks, and they are now served ubiquitously in disposable cups in the commercial context. Blenders that prepare blended drinks cannot, however, effectively and reliably prepare the drinks within the disposable cups. The raw ingredients, especially large and frozen ingredients such as ice or frozen fruit chunks, cannot be properly sheared in the disposable cups because they are so violently agitated and pulverized by a blending blade or other rotor/stator apparatus that the disposable cup can be damaged. The pressure differentials and forces generated during blending are too large for the relatively thin and weak walls of the cups to handle without bursting or blowing off of the blending device. Accordingly, blended drinks are traditionally prepared in reinforced and rigid jars that attach to the blender, and the product is poured from the jars after being blended.
Blending in one vessel and then serving in another is an inefficient process. Because of the thick nature of the pureed drink, extra product must be produced to account for thick smoothie clinging to the sides of the blending jar after dispensing. A person preparing the beverage would not want to fall short of filling a customer's cup, for example, so he or she often will make extra product that is subsequently discarded. The wasted product is a financial loss in material costs, but it also accrues additional costs. Fruit juices are inherently acidic, and pouring significant quantities of fruit smoothies into sewer systems can have a negative impact on water treatment processes. Many smoothie producers are therefor charged extra utility fees for the acidic impact of their waste on the water system.
The thickness of a smoothie product also makes it difficult to transfer it from a blending jar to a separate serving cup. The thick puree may have a tendency to slide out of the wide mouth of a blending jar into the smaller-mouthed serving cup in a single large blob. To avoid spills, workers commonly hammer on the blending jar with the palm of their hand to break up and loosen the blob so that it is easier to pour. Hammering jars in this manner over time can develop into wrist joint problems for workers and can lead to liability for shop owners.
Accordingly, there is a need for improvements to blending equipment used for preparing and serving blended beverages, whether in the commercial or domestic context.
SUMMARY
One aspect of the present disclosure relates to a blender assembly for blending food products in a disposable container. The assembly can comprise a blender adapter comprising a blade, a disposable container configured to contact the blender adapter such that an interior of the disposable container is accessible to the blade, a support sleeve configured to at least partially surround an exterior of a sidewall of the disposable container, and a stand configured to support the support sleeve and the disposable container and releasably couple with the blender adapter to secure together the support sleeve, the disposable container, and the blender adapter. The support sleeve can prevent the disposable container from flexing while blending food products.
The assembly can further comprise a base portion configured to connect with the blender adapter, the base portion housing a motor and a motor drive shaft configured to rotate the blade. An interior shape of the support sleeve can correspond to an exterior shape of the disposable container. The support sleeve can cover the sidewall of the disposable container that is proximate a mouth of the disposable container. The support sleeve can be proximate a mouth of the disposable container and can cover approximately one third of a sidewall of the disposable container. A height of the stand can be greater than a height of the disposable container to allow the disposable container to be placed into the stand. In some embodiments, the blade can be disc-shaped.
The assembly can further comprise a second support sleeve configured to fit onto a second disposable container that is a different size than the disposable container, the second support sleeve configured to fit in the stand. The support sleeve can comprise a first end and a second end, the diameter of the second end being larger than the diameter of the first end such that the support sleeve tapers toward the first end.
In another aspect of the disclosure, a method of producing a blended food product comprises providing a blender adapter having a blade, providing a stand configured to couple with the blender adapter, inserting a support sleeve into the stand, inserting a disposable container into the support sleeve, positioning a food product into the disposable container, and attaching the blender adapter and the stand to secure together the blender adapter, the disposable container, the support sleeve, and the stand.
The method can further comprise attaching the blender adapter to a blender base housing a motor and blending the food product using the blade. The method can further comprise inverting the disposable container after coupling the blender adapter to the stand. The support sleeve prevents the disposable container from flexing while blending the food product.
In another aspect of the disclosure, a blender apparatus for blending food products comprises a base portion, a motor housed in the base portion, the motor having a motor drive shaft, and a blender adapter. The blender adapter can comprise a bottom wall, a connection portion connected to the bottom wall and configured to mount the blender adapter to the base portion, and a blending blade assembly extending through the bottom wall and configured to connect to the motor drive shaft. The apparatus can further comprise a disposable container having an internal space, a support sleeve configured to contact an exterior of the disposable container to maintain the shape of the disposable container, and a coupling mechanism configured to releasably couple the disposable container, the support sleeve, and the blender adapter.
The apparatus can further comprise a stand configured to receive the support sleeve and the disposable container, the stand comprising the coupling mechanism. An interior of the support sleeve can comprise a ridge configured to contact a corresponding ridge on the exterior of the disposable container. The blender adapter can comprise a sealing surface that contacts a rim of the disposable container, the sealing surface and the rim forming a seal upon coupling the stand and the blender adapter.
In another aspect of the disclosure, a blender assembly for blending food products comprises a blender adapter comprising a blade, a disposable container configured to contact the blender adapter such that an interior of the disposable container is accessible to the blade, and a stand configured to support the disposable container and at least partially surround an exterior of the disposable container, the stand comprising a coupling mechanism configured to releasably couple the stand with the blender adapter to secure the disposable container to the blender adapter.
The stand can prevent the disposable container from flexing while blending food products. The assembly can further comprise a support sleeve configured to be inserted into the stand and to at least partially surround the exterior of the disposable container to prevent flex in the disposable container while blending food products. The support sleeve can be configured to keep its shape in response to blending food products.
The above summary of the present disclosure is not intended to describe each embodiment or every implementation of the claimed invention. The Figures and the detailed description that follow more particularly exemplify one or more aspects of the disclosure.



BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings and figures illustrate a number of illustrative embodiments and are part of the specification. Together with the present description, these drawings demonstrate and explain various principles of this disclosure. A further understanding of the nature and advantages of the present invention may be realized by reference to the following drawings. In the appended figures, similar components or features may have the same reference label.
FIG. 1 is an exploded view of a blending apparatus according to the present disclosure.
FIGS. 2A-2B show how portions of the blending apparatus may be assembled.
FIGS. 3A-3C show an embodiment of a blender adapter.
FIG. 4 shows a side section view of the blending apparatus of FIG. 1 that is fully assembled.
FIG. 5 shows another embodiment of a blender adapter.
FIG. 6 shows another embodiment of a blender adapter.
FIGS. 7A-7C show another embodiment of a blender adapter.
FIGS. 8A-8C show another embodiment of a blender adapter.
FIGS. 9A-9B show another embodiment of a blender adapter.
FIGS. 10A-10B show another embodiment of a blender adapter.
FIG. 11 shows another embodiment of a blender adapter.
FIG. 12 shows another embodiment of a blender adapter.
FIGS. 13A-13B show another embodiment of a blender adapter.
FIGS. 14A-14B show another embodiment of a blender adapter.
FIGS. 15A-15B show another embodiment of a blender adapter.
FIGS. 16A-16B show another embodiment of a blender adapter.
FIGS. 17A-17B show another embodiment of a blender adapter.
FIGS. 18A-18B show another embodiment of a blender adapter.
FIGS. 19A-19B show another embodiment of a blender adapter.
FIGS. 20A-20B show another embodiment of a blender adapter.
FIGS. 21A-21B show another embodiment of a blender adapter.
FIGS. 22A-22B show another embodiment of a blender adapter.
FIGS. 23A-23B show another embodiment of a blender adapter.
FIGS. 24A-24B show another embodiment of a blender adapter.
FIGS. 25A-25C show another embodiment of a blender adapter.
FIGS. 26A-26C show another embodiment of a blender adapter.
FIGS. 27A-27C show another embodiment of a blender adapter.
FIG. 28 shows a flow diagram of the embodiment of FIGS. 27A-27C.
FIGS. 29A-29C show another embodiment of a blender adapter.
FIGS. 30A-30C show another embodiment of a blender adapter.
FIGS. 31A-31C show another embodiment of a blender adapter.
FIGS. 32A-32C show another embodiment of a blender adapter.
FIGS. 33A-33C show another embodiment of a blender adapter.
FIG. 34 shows a top view of another embodiment of a blender adapter.
FIG. 35 is an exploded perspective view of another embodiment of a blending apparatus.
FIG. 36A is a top plan view of an embodiment of a blender adapter that is compatible with the blending apparatuses disclosed herein, including the blending apparatus of FIG. 35.
FIG. 36B is a cross-sectional view of the blender adapter of FIG. 36A taken along the view line 36B-36B in FIG. 36A.
FIG. 36C is a bottom plan view of the blender adapter of FIG. 36A.
FIG. 37 is a perspective view of an embodiment of a sealing member that is compatible with the blending apparatuses disclosed herein, including the blending apparatus of FIG. 35.
FIG. 38A is a cross-sectional perspective view of the blending apparatus of FIG. 35 in an operational state in which a container and a liner are coupled with the blender adapter.
FIG. 38B is an enlarged cross-sectional perspective view such as that of FIG. 38A of the region within the view line 38B in FIG. 38A.
FIG. 39 is an enlarged cross-sectional perspective view such as that of FIG. 38B that depicts the blending apparatus of FIG. 35 in another operational state in which the container is coupled with the blender adapter in the absence of the liner.
FIG. 40 is an exploded perspective view of an embodiment of a lid that is compatible with the container.
FIG. 41 is a perspective view of an embodiment of a pre-filled liner.
FIG. 42 is a perspective view of an embodiment of a kit.
FIG. 43 is a perspective view of a blend-in-cup assembly in a disassembled state according to one embodiment.
FIG. 44 is a perspective view of a blend-in-cup assembly in an assembled state according to the embodiment of FIG. 43.
FIG. 45 is a side view of the blend-in-cup assembly of FIG. 43.
FIG. 46 is a cross-sectional view taken along the view line 46-46 of FIG. 45.
FIG. 47 is an enlarged view of the cross-sectional view of FIG. 46.
FIG. 48 is a cross-sectional perspective view of the assembly of FIG. 43.
FIG. 49 is a perspective view of a blender adapter that is compatible with the blend-in-cup assembly of FIG. 43.
FIG. 50 is a perspective view of a support sleeve compatible with the blend-in-cup assembly of FIG. 43.
FIG. 51 is a perspective view of a stand compatible with the blend-in-cup assembly of FIG. 43.
FIG. 52 is a perspective view of a blend-in-cup assembly in a disassembled state according to another embodiment in which a disposable cup is inserted directly into the stand.
FIG. 53 is a perspective view of the blend-in-cup assembly of FIG. 52 in an assembled state.
FIG. 54 is a cross-sectional side view of the blend-in-cup assembly of FIG. 52.
FIG. 55 cross-sectional perspective view of the blend-in-cup assembly of FIG. 52.
FIG. 56 is a perspective view of a flat blade that can be used in the blend-in-cup assembly.
FIG. 57 is a side view of the flat blade of FIG. 56.



While the embodiments described herein are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, the exemplary embodiments described herein are not intended to be limited to the particular forms disclosed. Rather, the instant disclosure covers all modifications, equivalents, and alternatives falling within the scope of the appended claims.
DETAILED DESCRIPTION
The present disclosure generally relates to apparatuses, devices, and methods used to blend food products in a standalone container devoid of mixing apparatus, such as a reusable cup, a disposable cup or other reusable or disposable container. Existing methods and apparatuses for blending in a disposable container are unreliable and are likely to destroy the container or push it from the blending device when high blade speeds and heavy and hard ingredients are used. Embodiments of the present disclosure may reduce failure rates, improve blended consistency and capability, eliminate waste product, and may be more user-friendly and cost-effective than existing solutions. Further embodiments of the present disclosure permit the selective use of either a disposable or a reusable container with a blending system.
An example embodiment includes a specialty blending jar or adapter device designed to couple with a disposable container. As used herein, a “container” may refer to a vessel such as a cup, jar, bottle, cylinder, or other similar receptacle that may be used to contain a volume of food products, particularly blended food products such as smoothies. A container is “disposable” when it is designed to be inexpensive and easily discarded or destroyed after consumption of its contents. A disposable container may be a single-use container, meaning it is designed to be used for a single use rather than being frequently used and reused, or a container provided from a producer to a consumer to hold a single serving or single order of a customer's beverage. Disposable containers are typically made of thin plastic, foam, and/or paper products and are typically significantly less expensive to purchase and distribute than the blended food products served within them. Disposable containers may also be easily crushable or may have walls that are bendable or breakable by hand. An example disposable container is a cup or cylinder having a paper or plastic construction that has a sidewall thickness of less than about 1 millimeter, and preferably a sidewall thickness of about 0.6 millimeters or less. Another example disposable container is a cup having a polystyrene construction and having a sidewall thickness of about 2 millimeters or less.
In an example embodiment, food products may be placed in the disposable container while the mouth of the container is facing upward. Thus, the food products may be contained by the disposable container. The adapter device is inserted into the upward-opening mouth of the container the device seals the edge of the mouth or seals the inner perimeter of the end of the disposable container or an inner sidewall surface of the container. A collar may be placed around the container and adapter to help preserve the seal and to keep the adapter from disconnecting from the container. More generally, the collar may be referred to as a lock, a locking member, a connector, or securement member. The collar may be formed as a standalone device or may be incorporated into another device, such as a container. The adapter device may then be mounted to a blender base, while connected to the disposable container and with the mouth of the container facing down, and the motor of the blender base may drive a blade within the adapter device to blend and crush the food products in the container and adapter device. After blending is complete, the adapter device and container may be removed from the base and inverted, and the adapter device may be removed from the container. This leaves the blended product held within the container and ready for consumption without needing to be transferred to another container.
The adapter device may be alternatively referred to as a container portion of a blending apparatus, a blending jar, or a blending adapter. The adapter device may comprise a connection portion configured to mount to the blender base or may be integrated with the blender base as a single unit or single piece. The adapter device may include a solid and reinforced internal chamber having a top opening through which food products may enter the internal chamber when the disposable container is turned upside down over the internal chamber. The bottom of the internal chamber may include a blending blade assembly. The inner diameter of the top opening may be narrower than the diameter of an inner diameter of the sidewall of the internal chamber. Thus, food particles internal to the sidewall may have to pass through the narrower top opening to move out of the internal chamber and back up into the disposable container during blending. In this way, the internal chamber may contain high-velocity food products that are acted upon by the blending blade assembly and therefore may protect the relatively fragile inner surface of the disposable container from being impacted by high velocity food particles. Accordingly, the disposable container may be subject to less stress and strain and may remain sealed to the adapter more reliably than would be possible with existing solutions.
In some embodiments, the opening in the top of the internal chamber is formed through the center of a shelf portion. The shelf portion may separate ingredients that are in the internal chamber from ingredients above the internal chamber that are housed by the disposable container. Particles or chunks of ingredients in the container and chamber may impact the shelf portion rather than the sides of the container when blending takes place.
The underside of the shelf portion that faces internal to the internal chamber may be a reverse draft surface. This surface may have an abrupt return angle and may be positioned above and close to the blade in order to contain and deflect particles in the internal chamber. The central opening in the shelf portion may also have at least one vertical shielding wall that extends vertically upward relative to the central opening and internal chamber. This wall may further inhibit high velocity material from deflecting out of the internal chamber and into the disposable container.
A plurality of vents such as slots or apertures may be formed in the shelf portion and/or shielding wall. The vents may allow material above the shelf and external to the shielding wall to circulate into the internal chamber. The increased circulation may improve blending efficiency and reduce blockages or accumulation of unblended material above the shelf.
In some embodiments, the adapter device may comprise a vent passage that extends through the adapter device from a position below the blending blade to a position separated from the blending blade. The vent passage may facilitate circulation of material around the blade due to a high pressure zone being formed above the blade and a low pressure zone being formed beneath the blade, wherein the vent passage allows circulation from the low pressure zone to the high pressure zone without passing through the blade. A wall may extend downward from a shelf portion into the internal chamber to form part of a vent passage.
Other embodiments have a top opening of a blending chamber that is not narrower than the sidewalls of the chamber. For example, a plurality of helical baffles or stators may be formed around the blending chamber that block movement of material into contact with the interior of the disposable container. In other embodiments, a ducted flow system helps circulate material into contact with the blending blade and helps prevent blockages or stagnation of viscous ingredients.
The present description provides examples, and is not limiting of the scope, applicability, or configuration set forth in the claims. Thus, it will be understood that changes may be made in the function and arrangement of elements discussed without departing from the spirit and scope of the disclosure, and various embodiments may omit, substitute, or add other procedures or components as appropriate. For instance, the methods described may be performed in an order different from that described, and various steps may be added, omitted, or combined. Also, features described with respect to certain embodiments may be combined in other embodiments. Orientation indicators (e.g., top, down, upward, downward, above, below, etc.) may be used for convenience herein to indicate relative positioning of various features in the figures. These orientation indicators may, however, be reversible (e.g., upward may be downward) depending on the orientation of the devices and their orientations depicted in the figures. For example, the “bottom surface” of the lip 118 of cup 106 may be on the bottom of the lip 118 when the mouth 116 of the cup 106 opens upward, but the “bottom surface” of the lip 118 may face upward when the cup 106 is inverted.
Turning now to the figures in detail, FIG. 1 shows an exploded view of an embodiment of a blending apparatus 100 according to the present disclosure. The blending apparatus 100 may comprise a blender base 102, a blender adapter 104, a disposable container (e.g., cup 106), and a collar 108. The blending apparatus 100 may be an apparatus used to blend commercial food products. In some embodiments, the blending apparatus 100 may be used in residential, industrial, or other production settings. The blender base 102 and blender adapter 104 may be separate parts as shown in the figures or, in some embodiments, may be constructed together as a single integral component. The blender base 102 may be a standard blender base configured to receive a conventional blending jar. Thus, it may comprise a housing and may contain a motor, control electronics, and switches. The motor may be connected to a driveshaft 110 that extends through the top of the housing to interface with a jar or blender adapter 104. The top of the housing may also comprise a mounting portion 112 configured to interface with and hold the bottom of a jar or blender adapter 104 stationary.
The cup 106 represents one embodiment of a disposable container or liner that may be used in conjunction with the teachings of the present disclosure. The cup 106 shown is a standard 16-fluid-ounce SOLO®-brand plastic cup, but other types, sizes, brands, materials, etc. may be selected by the user. The cup 106 may have a sidewall 114 and an open end or open mouth 116. The mouth 116 may have a lip 118 around its edge. The cup 106 may have a tapered inner diameter, wherein the bottom (at 124) of the cup 106 has a narrower inner diameter than the mouth 116. See FIG. 4. In other arrangements, the cup 106 may have a consistent inner diameter throughout its depth. The interior or inner surface of the cup 106 near the mouth 116 and lip 118 may be smooth and generally cylindrical or frusto-conical in shape in order to facilitate effective sealing when the cup 106 is mounted to the blender adapter 104.
The inner surface of the cup 106 may engage an outer sealing surface of a sealing member or gasket 120 (e.g., O-ring) that extends around the blender adapter 104. See also FIG. 4 and relevant description below. The gasket 120 may comprise a flexible and/or compressible material such as, for example, a rubber, silicone, or comparable material. When the cup 106 is pressed onto the blender adapter 104, the gasket 120 may therefore make a fluid-tight seal (i.e., a liquid-tight and/or airtight seal) around an inner perimeter of the cup 106. The gasket 120 may comprise a plurality of outer ridges 122 that are flexible and able to conform individually to an inner surface of the cup 106 that has a variable or narrowing diameter. The plurality of outer ridges 122 may also provide a plurality of separate seals for the cup 106 so that if one of the outer ridges 122 develops a leak, the remaining ridges 122 may still keep the interface sealed. The small ridges 122 may also deform under less force than a single larger ridge or seal. Other configurations for the gasket 120 are also contemplated, as further discussed below.
The seal between the cup 106 and the gasket 120 may be a radial seal, meaning the pressure between the cup 106 and the gasket 120 is applied in a lateral/radial direction around the gasket 120. An internal surface of the cup 106 that faces radially internal to the outer surface of the cup 106 interfaces with a radially-outward facing surface of the gasket 120. This configuration may be beneficial since end-sealed cups, such as cups that have their end surface pressed downward against a vertically-facing sealing surface, have more difficulty maintaining the seal when the cup is subjected to vertical forces (e.g., when material in the cup is blended and applies forces that thrust the cup upward). A radial seal between a cup 106 and gasket 120 may be more difficult to disrupt and unseal due to relative vibration between the cup and gasket in a vertical direction, and horizontal/radially-directed vibration between the cup and gasket may be dampened or compensated for by the seal with less leaking.
The collar 108 may be fitted around the cup 106 to help keep the cup 106 in place when the cup 106 is sealed to the blender adapter 104. Once the cup 106 is pressed over and around the gasket 120, the collar 108 may be advanced past the bottom surface 124 of the cup 106 and around the sidewall 114 of the cup 106 until it contacts the lip 118 of the cup on the bottom side of the lip 118. See FIGS. 2A, 2B, and 4. At least one slot 126 on the collar 108 may be moved to a position where at least one peg 128 on the blender adapter 104 is moved into the at least one slot 126, as shown in FIGS. 2A-2B. FIG. 2A shows the collar 108 in a first position wherein the at least one peg 128 is partially inserted into at least one slot 126, and FIG. 2B shows the collar 108 in a second position wherein the at least one peg 128 is seated in the at least one slot 126 after rotation of the collar 108 relative to the blender adapter 104. Thus, the collar 108 may be rotatable to a position where it is vertically immovable relative to the blender adapter 104 while it is around the cup 106. Because it is held in place relative to the blender adapter 104 and it contacts the bottom surface of the lip 118 of the cup 106, the cup 106 is prevented from being vertically removed from the blender adapter 104 due to interference with the collar 108. The collar 108 may, however, still be rotatable relative to the blender adapter 104 to facilitate removal of the collar 108 after blending is complete. The collar 108 may not entirely prevent all vertical movement of the cup 106 relative to the adapter 104, but the cup 106 may still remain sealed due to the radial seal of the gasket 120. Each of the peg 128 and the slot 126 is an example of a connection interface. In particular, the peg 128 is a connection interface of the adapter 104 and the slot 126 is a connection interface of the collar 108. In other embodiments, the peg 128 and the slot 126 may be reversed. In general, the connection interfaces cooperate with each other to couple the collar 108 to the adapter 104. Any other suitable set of connection interface for achieving such coupling is contemplated, such as the connection interfaces discussed below (e.g., complementary threading).
The collar 108 and blender adapter 104 may each comprise at least one handle 130, 132. The handles 130, 132 may provide a position for the user to grasp or push the collar 108 or adapter 104 to help ease their relative rotation. Additionally, the handles 130, 132 may align when the collar 108 is vertically locked to the blender adapter 104 to provide easy visual indication of the locked position. Compare FIGS. 2A and 2B, wherein FIG. 2B indicates the locked position.
FIGS. 3A-3C respectively show isometric, side section, and top views of an embodiment of a blender adapter 104. The blender adapter 104 may comprise a container portion 134 and a base portion 136. The base portion 136 may alternatively be referred to as the base or mounting portion of the blender adapter 104. The base portion 136 may extend downward from the sides or bottom of the container portion 134 and may include the handles 132 and mounting features 138 usable to mount the blender adapter 104 to the blender base 102. The mounting features 138 may alternatively be referred to as a connection portion. The mounting features 138 may be connected to the bottom wall 146 of the container portion 134 and/or may extend vertically downward relative to the bottom wall 146. The base portion 136 may also connect to at least one peg 128, such as by including apertures or recesses 140 for at least one peg 128.
The container portion 134 may have an internal chamber 142. A blender adapter may therefore be referred to as a blending jar since it may contain material to be blended in the internal chamber 142. The internal chamber 142 may comprise a sidewall 144 and a bottom wall 146. The bottom wall 146 may comprise a central opening 148 configured to receive a blending blade assembly 168 (shown in FIG. 4). The bottom wall 146 may have a generally flat top surface that gradually transitions to the internal surface of the sidewall 144 from a generally horizontal surface at the bottom wall 146 to a generally frusto-conical surface at the sidewall 144. Thus, the bottom of the internal chamber 142 may form a cup or bowl shape with the blending blade assembly centrally positioned through the bottom of the cup shape. The blending blade may extend into the internal chamber 142, and a driveshaft of the blending blade assembly 168 may extend downward from the bottom wall 146 to connect to a driveshaft of the blender base 102.
A gasket (or O-ring) seat 150 may extend around the container portion 134 and/or base portion 136. The gasket 120 may be positioned in the seat 150, as shown in FIG. 4. The seat 150 may comprise an upper edge 152 (see FIG. 3B) configured to prevent the gasket 120 from being pulled vertically from the blender adapter 104 when a cup 106 is removed from the adapter 104. A container resting surface 154 is positioned radially external to and adjacent to the seat 150. The seat 150 may also be radially external to the sidewall 144, meaning it may be positioned at a greater radial distance from a vertical longitudinal axis running through the container portion 134 than the sidewall 144. The seat 150 may be higher or lower than the sidewall 144 relative to the longitudinal axis. (Note, for example, FIG. 24B wherein the seat 2450 is above the sidewall 2444.) When the cup 106 is placed around the gasket 120, the mouth 116 of the cup may have its top edge in contact with the container resting surface 154. Also, the collar 108 may hold the bottom surface of the lip 118 of the cup 106 while the cup 106 contacts the container resting surface 154 in order to prevent vertical movement of the cup 106. Thus, upward movement of the cup 106 is restricted by the collar 108 and downward movement is restricted by the resting surface 154.
The bottom wall 146 of the container portion 134 may have a top surface that is below the container resting surface 154. Thus, the internal chamber 142 may receive material that falls out of the cup 106 when the cup 106 is facing down over the adapter 104, and the cup 106 may be filled with air that rises from the internal chamber 142 when the blender adapter 104 and cup 106 are inverted and connected to each other. In some arrangements, the bottom wall 146 may have a top surface that is level or co-planar with the container resting surface 154.
The container portion 134 may also comprise at least one shelf portion 156. The shelf portion 156 may alternatively be referred to as a baffle, overhang, or horizontal projection. The shelf portion 156 may have a top surface 158 and a bottom surface 160. In blender adapter 104, a plurality of shelf portions 156 extend circumferentially around a top opening 162 of the internal chamber 142 and each of the shelf portions 156 are separated by vent slots 164. Other embodiments, such as adapter 2400 of FIG. 24A, may only have one continuous shelf portion 2456.
Top surface 158 may be sloped outward toward the gasket seat 150. The top surface 158 may be configured to extend into contact with the inner surface of the cup 106 above or near the gasket 120. Thus, material that is blended in the cup 106 may rest on the top surface 158 of the shelf portion 156 adjacent to the sidewall 114 of the cup 106. The top surface 158 may alternatively be flat or sloped in a manner funneling material toward the center of the container portion 134.
The bottom surface 160 of each shelf portion 156 may also be sloped. Thus, the bottom surface 160 may extend radially inward and upward relative to the sidewall 144 of the internal chamber 142. The bottom surface 160 may overhang the blade of the blade assembly or may simply extend to a position vertically higher than, but radially external to, the blade. The bottom surface 160 may overhang the bottom wall 146 and sidewall 144 of the internal chamber 142. The bottom surface 160 may have a reverse draft angle of less than 90 degrees and greater than 0 degrees. The bottom surface 160 may intercept high-speed particles thrown from the blade assembly before they can come into contact with the sidewall 114 of the cup 106, so the shelf portion 156 may limit impacts to the cup 106. Thus, the shelf portion 156 may be used to reduce or eliminate breakage of the cup 106 caused by internal impacts of hard blended materials against the sidewall 114 during blending.
The top opening 162 allows material in the cup 106 to vertically enter the internal chamber 142 from above. The top opening 162 may be formed centrally within the shelf portion 156 and may be defined by an inner diameter (e.g., the inner-most diameter) of the shelf portion 156. The top opening 162 may have an inner diameter DT. See FIG. 3C. The sidewall 144 of the internal chamber 142 may have a maximum inner diameter DS. See FIG. 3B. In various embodiments, the inner diameter DS may be measured at the base of the shelf portion 156, at the maximum diameter of the sidewall 144, or at the base of the sidewall 144 where it transitions to the bottom wall 146. The inner diameter DT of the top opening may be smaller than the inner diameter DS of the internal chamber 142. The shelf portion 156 may overhang the bottom wall 146 due to the top opening diameter DT being smaller than the inner diameter DS of the sidewall 144.
The vent slots 164 may extend around the top opening 162. In blender adapter 104, the vent slots 164 extend from the top opening 162 and share a perimeter with the top opening 162. The vent slots 164 are defined between the inner ends of the shelf portions 156 and separate the inner ends of the shelf portions 156. The vent slots 164 allow material higher than the top surface 158 of the shelf portions 156 to flow downward into the internal chamber 142 for blending. The vent slots 164 may be sized to allow a predetermined particle size pass into the internal chamber 142. For example, the vent slots 164 may be sized to allow passage into the internal chamber 142 of an average-sized quarter-sliced or half-sliced strawberry or a predetermined size of ice cube. The vent slots 164 may also be sized in a manner preventing larger particles in the internal chamber 142 from being forcefully ejected from the internal chamber 142 through the vent slots 164 and into contact with the sidewall 114 of the cup 106. In this way, the vent slots 164 may facilitate a more thorough blend of the contents of the cup 106, and unblended material is not trapped and left unblended between the sidewall 114 and the shelf portions 156 and/or the wall portions 166 that extend from the shelf portions 156. The vent slots 164 may not be so large as to significantly increase cup breakage due to eliminating protection of the sidewall 114. In various embodiments, examples of which are described below, the vent slots 164 may alternatively be formed as apertures (i.e., through-holes that do not share a perimeter with the top opening 162, e.g., vent openings 1102), circumferential slots (i.e., straight or crescent shaped holes extending circumferentially around the top opening 162 which may or may not be connected to the top opening 162, e.g., vent slots 764, vents 802, or slots 1210), or slits that do not share a perimeter with the top opening 162 (e.g., apertures 1410).
At least one wall portion 166 may extend around the top opening 162 in a vertical direction. The at least one wall portion 166 may also extend in a vertical direction from the shelf portions 156, even if it does not share an inner diameter with the top opening 162. See FIGS. 10A-10B. The at least one wall portion 166 may extend circumferentially around the top opening 162 and may at least partially define the passage through the top opening 162. The inner and/or outer surfaces of the wall portions 166 may have a steeper reverse draft angle than the shelf portions 156, such as a reverse draft angle that is greater than zero up to about 90 degrees. In some embodiments, the reverse draft angle of the wall portions 166 may be equal to the reverse draft angle of the sidewall 114 of the cup 106 so as to internally follow the shape of the internal sidewall surface of the cup 106 parallel with the interior of the cup 106.
The wall portions 166 define a passage extending vertically upward from the top opening 162 defined by the shelf portions 156. The passage, along with the shelf portions 156, may intercept particles deflected toward the cup 106 from the blade assembly at an upward angle measured upward from a horizontal from the blade level of the driveshaft. The wall portions 166 increase the range of these angles that are likely to result in interception of a particle by the shelf and wall portions 156, 166. Thus, increasing the height of the wall portions 166 and/or narrowing the passage offers more cup protection. However, these modifications may reduce blending speed and efficiency. An end user may need to select dimensions and configurations that best suit them based on the materials being blended, blade size, shape, and speed, cup shape and material, and other related factors.
The wall portions 166 may be spaced apart from and extend generally parallel to the internal surface of the sidewall 114 of the cup 106. See FIG. 4. Thus, one or more of the wall portions 166 may define an internal wall that is spaced from the sidewall 114. The separation of the wall portions 166 from the sidewall 114 may help limit forces and movement (e.g., vibration) of the wall portions 166 from being transferred to the sidewall 114. This may further help preserve cup integrity during blending.
FIG. 4 shows a side section view of the blending apparatus 100 including the blender adapter 104, the cup 106, and the collar 108. Once the collar 108 is attached to the blender adapter 104 as shown in FIGS. 2A-2B, the assembly of the adapter 104, cup 106, and collar 108 may be inverted into the position shown in FIG. 4 for mounting to the blender base 102. Thus, at least some of the material in the cup 106 may fall into and around the internal chamber 142 of the blender adapter 104 through the top opening 162.
FIG. 4 shows a blending blade assembly 168 positioned in the bottom wall 146 of the blender adapter 104. The blending blade assembly 168 includes a blade 170, a driveshaft 172, and a seal and bearing assembly 174. The blade 170 may be configured to turn within the internal chamber 142 of the adapter 104 when driven by the driveshaft 172.
FIG. 4 also shows the interface between the internal surface of the sidewall 114 of the cup 106 and the gasket 120. The gasket 120 may be partially deformed and compressed as it seals the surface of the cup 106. The lip 118 may be radially external to the gasket 120 when the mouth 116 of the cup 106 is against the resting surface 154 of the adapter 104. The lip 118 may be held down by the collar 108.
In the position shown in FIG. 4, a space 180 within the cup 106 may be defined above the adapter 104. That space 180 may contain material and air that is outside the adapter 104 and outside the internal chamber 142 of the adapter 104. Material in the cup space 180 may slow or otherwise restrict movement of particles deflected from the blade 170 in addition to the shelf and wall portions 156, 166. A portion of the cup space 180 may extend around the shelf and/or wall portions 156, 166 within the sidewall 114. Material in the cup space 180 may pass into the internal chamber 142 via the top opening 162 and the spaces between the shelf and wall portions 156, 166.
Various additional embodiments of blender adapters are shown in FIGS. 5-26C. Each of the blender adapters has a different blending efficiency depending on the type and amount of materials being blended. Features and elements of individual blender adapters shown herein may be combined and incorporated into other embodiments or modified to fit the needs of the user within the scope of knowledge of one having ordinary skill in the art.
FIG. 5 shows a perspective view of a blender adapter 500 having an internal chamber 502 having a sidewall 504. A cup may be placed with its mouth in contact with a sealing surface 506 radially external to the sidewall 504. A collar may be placed over and around the lip of the cup. The collar may be tightened down by being threaded onto external threads 508 that are below the sealing surface 506. In this embodiment, the mouth of the cup is vertically sealed against the sealing surface 506 by downward pressure applied by the collar. The sidewall 504 forms a circular/cylindrical ridge 510 that helps keep the cup properly laterally positioned relative to the adapter 500. The ridge 510 also may be formed to contact the inner surface of the cup to provide some radial sealing.
FIG. 6 shows a perspective view of another blender adapter 600 having an internal chamber 602 having a sidewall 604. A cup may be placed with its mouth in contact with a sealing surface 606 radially external to the sidewall 604. The sealing surface 606 is a recess in a top surface of the adapter 600 and therefore may provide additional sealing laterally around the mouth of the cup. A collar may interlock with locking grooves 608 external to the sealing surface 606 to hold the cup in place. The locking grooves 608 may advance the collar vertically downward as the collar is connected to the adapter 600 so that it vertically clamps down the cup against the adapter 600. The locking grooves 608 may make the adapter 600 easier to clean than adapter 500 due to having a smaller surface area and fewer hard-to-reach crevices than the threads 508. The cup may be vertically sealed against the sealing surface 606 by downward pressure applied by the collar. The sidewall 604 also forms a ridge 610 that helps seal the cup and helps to keep it properly laterally positioned. The ridge 610 extends further up the internal surface of the cup and may provide improved protection to the cup walls as compared to adapter 500.
FIGS. 7A-7C show another blender adapter 700. The adapter 700 has a plurality of shelf portions 756 that overhang an internal chamber 742. There is also a plurality of vent slots 764 that are positioned between the shelf portions 756. The plurality of shelf portions 756 lack additional wall portions (e.g., 166), so there is no extended-height passage that vertically leads to the opening between the shelf portions 756. Accordingly, there is more freedom of movement of particles into and out of the internal chamber 742. The vent slots 764 have a helical or spiral shape formation (see FIG. 7C) that extends circumferentially around the top opening. The helical or spiral shape may induce or encourage flow in one direction around to the central vertical axis of the adapter 700. A rate of flow in the other direction may thereby also be reduced. The vent slots 764 may allow some of the blended material in the chamber 742 to circulate upward to help incorporate blending the whole contents of the cup. The shelf portions 756 direct high-velocity blending particles away from the sides of the cup and redirect it back into engagement with a blending blade in the chamber 742. This may reduce strain on the cup. The adapter 700 also uses a radial sealing gasket that may be placed in a seat 750 similar to adapter 104. The radial seal may be easier to couple and decouple than the vertical seal of adapters 500 and 600 while also providing a more reliable seal.
FIGS. 8A-8C show a blending adapter 800 that has vents 802 that are straight slots, vent roots 804 that are rounded, a larger gasket seat 850, and changed external surface geometries as compared to adapter 700. The straight slot vents 802 may be easier to manufacture and clean than helical slots, the vent roots 804 may be easier to clean than square roots, and the larger gasket seat 850 may provide an improved sealing surface that has increased surface area. The external surface geometries have improved aesthetic appeal and clean-ability. The shape of the vents 802 may be referred to as being flower petal-shaped or crescent-shaped when viewed from above, such as in the view of FIG. 8C.
FIGS. 9A-9B respectively show perspective and side section views of another blending adapter 900. The blending adapter 900 may comprise a single continuous shelf portion 956 that does not have vent slots or apertures extending through it. The top opening 962 of the adapter 900 is completely circular. The absence of the vent slots or apertures may reduce the amount of material that impacts the inside of the cup when it is deflected from the blade in the internal chamber 942 since it cannot pass through the shelf portion 956 to reach the cup without going vertically upward through the top opening 962. This means that blending may be gentler on the cup and that material must flow around the shelf portion 956 in order to enter the internal chamber 942.
FIGS. 10A-10B respectively show perspective and side views of another blending adapter 1000. The blending adapter 1000 has a continuous and circular shelf portion 1056 and also includes a wall portion 1066 that extends vertically upward from the shelf portion 1056. This configuration makes it even more unlikely for material to impact the sidewalls of the cup during blending because it must travel nearly completely vertically upward to exit the passage created by the wall portion 1066 (and through the flow of other materials being blended in the adapter 1000).
The shelf portion 1056 has a central rim 1002 that has a diameter DI that is smaller than the inner diameter of the wall portion 1066. Thus, material passing downward through the wall portion 1066 must pass through a smaller opening to enter the internal chamber 1042 of the adapter 1000. This allows more material to be held within the wall portion 1066 and means there is less space for material to collect on top of the shelf portion 1056 external to the wall portion 1066.
FIG. 11 shows a blending adapter 1100 that is the same as blending adapter 1000 but with additional vent openings 1102 positioned circumferentially around the shelf portion 1056. The vent openings 1102 are circular in shape and are evenly spaced around the circumference of the shelf portion 1056 at positions external to the wall portion 1066. The vent openings 1102 may allow material positioned external to the wall portion 1066 to pass into the internal chamber 1042 during blending. The vent openings 1102 may therefore allow a smoother and more consistent blending of all material in a cup due to the increased circulation of the material during blending.
FIGS. 12-16B show another series of blending adapters 1200, 1300, 1400, 1500, 1600 according to the present disclosure. Compared to blending adapters 700 through 1100 described above, these blending adapters 1200, 1300, 1400, 1500, 1600 have an increased reverse draft angle for their shelf portions 1256. FIG. 13B shows an example position of the reverse draft angle Ad. The increased reverse draft angle Ad may allow the blending chamber to be more open, so the particles blended in the blending adapters may be larger and flow may circulate in and out of the blending chamber more freely. Blending adapter 1200 has a reverse draft angle that is less than the reverse draft angle Ad of adapters 1300 and 1400. A smaller reverse draft angle may make it more difficult for material to be deflected out of the internal chamber 1242 of the adapter. These reverse draft angles Ad may each be less than about 90 degrees.
Adapters 1500 and 1600 use a plurality of reverse draft angles Ad1 and Ad2, wherein one of the reverse draft angles (Ad1) is greater than the other (Ad2). See FIG. 15B. In these embodiments, a first reverse draft angle Ad1 may be positioned on a wall portion and a second reverse draft angle Ad2 may be positioned on a shelf portion. Alternatively, the first and second reverse draft angles Ad1, Ad2 may both be positioned on a single shelf portion 1256. A shelf portion 1256 may be differentiated from a wall portion by whether the upper surface of the shelf portion 1502 comprises a continuous curve or line above the gasket seat. If the outer surface is a continuous line or curve, as shown, for example, in FIGS. 13B, 15B, and 16B, the entire portion of the adapter 1500, 1600 may be referred to as a shelf portion 1256, and if the outer surface is discontinuous, as shown, for example, in FIGS. 10B and 14B, the more vertical portion may be referred to as a wall portion (e.g., 1066) and the lower portion may be referred to as a shelf portion (e.g., 1056).
The adapters of FIGS. 12-16B may also comprise vent openings. Adapters 1200, 1300, and 1500 comprise vent openings that are slots 1210, 1310, 1510, and adapters 1400 and 1600 comprise vent openings that are apertures 1410, 1610. The slots 1210, 1310, 1510 (i.e., open slots) may extend radially outward from a central opening of the internal chamber and may share a perimeter with (i.e., radially extend the shape of) the central opening. The apertures 1410, 1610 (i.e., closed slots) may be formed through a shelf portion or wall portion without sharing a perimeter with the central opening of the wall or shelf portion over the blending blade assembly. The apertures 1410, 1610 are more protective of the cup (e.g., 106) during blending, but they also restrict more circulation of material in the cup during blending and may be more difficult to clean. Apertures 1410, 1610 may be referred to as elongated oval shaped apertures or slit apertures since they have an elongated shape as compared to circular apertures (e.g., 1102). The increased aperture lengths resist clogging and allow more material to pass through them at once, yet the elongated shape restricts the particle size better than an enlarged circular aperture.
FIGS. 17A-19B depict another set of embodiments of blending adapters 1700, 1800, 1900. These adapters 1700, 1800, 1900 are similar to adapter 1500 but have shelf portions 1756, 1856, 1956 with curved outer surfaces 1702, 1802, 1902. These surfaces 1702, 1802, 1902 may be easier to manufacture than discontinuous outer surfaces of other embodiments herein (e.g., 1100 or 1400). Each of the adapters 1700, 1800, 1900 also have different types of vent openings 1705, 1805, 1905. Additional features of adapter 1900 are set forth below.
FIGS. 20A-22B depict yet another set of embodiments of blending adapters 2000, 2100, 2200. Here, the adapters 2000, 2100, 2200 each comprise an internal chamber 2042, 2142, 2242 that has a sidewall 2044, 2144, 2244 with a substantially constant inner sidewall diameter DS from its top opening downward to the bottom walls 2046, 2146, 2246. Thus, they lack a shelf portion that extends over the surface of their bottom walls 2046, 2146, 2246. They comprise curved top surfaces 2050, 2150, 2250 that have vent openings 2005, 2105, 2205 to assist in circulation of material from the edges of the adapters 2000, 2100, 2200 back into the internal chambers 2042, 2142, 2242.
The vent openings 2005 extend horizontally through the sides of the blender adapter 2000. See FIG. 20B. Vent openings 2105 and 2205 extend at an angle or diagonally through the sides of their respective adapters 2100, 2200. See FIGS. 21B and 22B. Vent openings 2105, 2205 extend diagonally into the internal chamber 2142 through the shelf portions 2150, 2250, thereby forming grooves in the sidewalls 2144, 2244. Each of these configurations may facilitate different directions of flow during blending. For example, vent openings 2105, 2205 may allow more vertical flow in a radially outward and upward direction from the bottom of the internal chambers 2142, 2242 than vent openings 2005.
In blender adapters 1900 and 2100, the topmost edges of the blender adapters 1900, 2100 are continuous, but the vent openings 1905, 2105 all provide alternate paths for material to flow into and out of their internal chambers 1942, 2142. Thus, a first flow path F1 into or out of the internal chambers may be defined extending vertically through the top of the blender adapter, and additional flow paths F2, F3 may be defined extending through the sides of the blender adapter. See FIG. 21B. Material entering an internal chamber from one flow path (e.g., F1) may take one of the other flow paths (e.g., F2) to circulate upward within the cup and adapter assembly in a manner that may improve the circulation of material into and out of the internal chamber by allowing more-blended material to flow out of the way of less-blended material during blending. In some embodiments, this feature may be referred to as a circular flow path, such as, for example, a flow path F4 that extends cyclically around an upper edge of the blender adapter, as shown in FIG. 19B).
FIGS. 23A-23B show another embodiment of a blender adapter 2300 which is comparable to blender adapter 900 but with a wall portion 2366 extending vertically upward from a shelf portion 2356. A plurality of vent openings 2305 extend horizontally through the wall portion 2366 and perpendicular to the axis of rotation of a blending blade assembly. In this manner, a path of circulation into or out of the internal chamber 2342 may be at least partially defined horizontally through a side of the internal chamber 2342.
FIGS. 24A-24B show another blender adapter 2400 having similar features to blender adapter 900 but having a bottom wall 2446 that is lower relative to the top opening 2460 of the adapter 2400 than the corresponding structures in blender adapter 900. The bottom wall 2446 is also lower relative to the gasket seat 2450. The seat 2450 and resting surface 2452 are both positioned higher than the bottom surface 2414 of the shelf portion 2456, and the upper shelf portion 2456 is configured to extend into the cup. The mouth (e.g., 116) of the cup is therefore radially external to the shelf portion 2456 rather than being radially external to the sidewall 2444 of the internal chamber that is below the shelf portion 2456. This arrangement increases the amount of air in the material being blended and may therefore make blending less violent.
FIGS. 25A-25C depict another blender adapter 2500 having features comparable to blender adapter 700 but with the addition of a plurality of wall portions 2566 that extend helically upward from a plurality of helically-shaped shelf portions 2556. These wall portions 2566 limit the amount and size of material that is thrown laterally by a blending blade assembly within the internal chamber 2542. The restrictive internal geometry of the internal chamber 2542 and space within the wall portions 2566 also help to keep the adapter 2500 from jumping off of a blender base 102. The helical vent openings between the shelf and wall portions 2556, 2566 allow a twin circulation pattern while also allowing material into the inlet to be blended.
FIG. 26 shows another blender adapter 2600 that is similar to adapter 104 but that has wall portions 2666 with a decreased height H1 as compared to the wall portions 166 of adapter 104. The decreased wall portion height increases flow into and out of the internal chamber. Thus, larger particles may move into and out of the internal chamber during blending in adapter 2600 as compared to adapter 104. In this adapter 2600, the height H1 of the wall portions 2666 is less than half of the height H2 of the sidewall 2644 of the internal chamber 2642. In adapter 104, the height of the wall portions 166 is greater than half of the height of the sidewall 144, as measured between the bottom wall 146 and the bottom surface 160 of the shelf portion 156. Thus, the wall portions 2666 may provide less resistance to movement of material into and out of the internal chamber 2642 of the adapter 2600 than adapter 104.
FIGS. 27A-29C illustrate additional embodiments of blender adapters 2700, 2900 according to the present disclosure. These adapters 2700, 2900 each comprise an internal chamber 2742, 2942 having a plurality of shelf portions 2756, 2956 that extend over the walls (e.g., sidewalls 2744, 2944) or bottom of the chamber 2742, 2942. These shelf portions 2756, 2956 may alternatively be described as overhanging connection strips. An upper wall portion 2766, 2966 and a lower wall portion 2776, 2976 extend from the innermost parts of the shelf portions 2756, 2956. The upper wall portion 2766, 2966 extends vertically upward from the shelf portions 2756, 2956, and the lower wall portion 2776, 2976 extends vertically downward therefrom.
The upper wall portion 2766, 2966 may perform the functions of the wall portions described in connection with other embodiments herein. The lower wall portion 2776, 2966 may at least partially internally overlap with the sidewall 2744, 2944 of the internal chamber 2742, 2942. Thus, the internal chambers 2742, 2942 are divided by the wall portions 2776, 2976 (and/or 2766, 2966) into a central chamber 2780, 2980 and a plurality of vent passages 2782, 2982 that are radially external to the central chamber 2780, 2980. FIGS. 27C and 29C show these areas in cross-section. The vent passages 2782, 2982 are connected at their bottom ends to the central chamber 2780, 2980 and open vertically upward and outward relative to the base of the adapter 2700 at their top ends. The vent passages 2782, 2982 are configured to have their top openings open into the space (e.g., 180) within a disposable container placed over the adapter 2700, 2900. Thus, particles and material being blended may travel through the central chamber 2780, 2980 (e.g., along path F5 of FIG. 28) to the bottom of the chamber 2780, 2980 and then circulate back upward through the vent passages 2782, 2982 (e.g., along path F6 of FIG. 28) and return to the central chamber 2780, 2980. The vent passages 2782, 2982 may have an arc shape or circumferentially-extending shape.
As shown in FIG. 28, a blending blade assembly 2768 may be positioned within the internal chamber 2742. The blade of the assembly 2768 may be positioned within the central chamber 2780 at a position radially internal to the lower wall portion 2776. Thus, the lower wall portion 2776 may form a “duct” around the blade similar to a duct used to direct flow into or away from a fan. The outer ends of the blade are adjacent to the wall portion 2776 so that material is inhibited from spilling off of the tips of the blade laterally outward. The blade is therefore separated from the internal sidewall 2744 of the chamber 2742 by the wall portion 2776. As the blade turns, the wall portion 2776 facilitates creation of a high pressure zone above the blade and a low pressure zone beneath the blade. This pressure differential helps to urge material past the blade along path F5. The accumulation of material underneath the blade, along with the pressure differential, helps to push material along path F6 out of the internal chamber 2742 and back into circulation in the disposable container. This feature may be useful when viscous mixtures are blended since the duct design and pressure zones may help to overcome the slurry's resistance to flow.
Adapter 2900 is configured to have a blending blade assembly 2968 that has a blade positioned beneath the lower wall portion 2976. See FIG. 29C. The blade may therefore rotate with the lower wall portion 2976 immediately adjacent to and above the blade. The lower wall portion 2976 may therefore also prevent material from spilling laterally off of the tips of the blade (e.g., by blocking flow in that direction just above the tips) and may create the high pressure zone and separate that zone from a low pressure zone passing through the vent passages 2982. The increased blade size and positioning of the blade near the vent passages 2982 may help break up material in the vent passages 2982 and inhibit accumulation of chunks or unblended material in the passages 2982.
FIGS. 30A-30C show another blender adapter 3000 that may be used to blend material within a disposable container. A blending blade assembly 3068 may be positioned within an internal chamber 3042 of the adapter 3000 and may have a blade that turns internal to a sidewall 3044 of the adapter 3000. A plurality of channels 3090 are formed connected to the internal chamber 3042 and extend radially outward relative to the sidewall 3044. The channels 3090 are also radially internal to a gasket seat around the exterior of the adapter 3000. These channels 3090 may facilitate a flow of material that is drawn below the blade in a path that travels from below the blade laterally outward, upward, and back above and over the blade.
FIGS. 31A through 32C show additional embodiments of blender adapters 3100, 3200 for blending in a disposable container. The adapters 3100, 3200 comprise a central chamber 3142, 3242 in which a blending blade assembly may be positioned. A plurality of helical baffles 3102, 3202 surround the central chamber 3142, 3242 and extend vertically upward from the base of the adapters 3100, 3200. The baffles 3102, 3202 have vertical surfaces 3104, 3204 and contoured surfaces 3106, 3206. The contoured surfaces 3106, 3206 may be positioned at an outer periphery of each of the baffles 3102, 3202 and may be configured and shaped to contact the inner surface of the disposable container at spaced apart locations. Thus, the contoured surfaces 3106, 3206 are at least partially parallel to the inner surfaces of the disposable container. The spaces between the baffles 3102, 3202 are helical in shape as well. In this manner, material deflected from the blending blade assembly in a lateral and radially outward direction cannot directly impact the inner surface of the disposable container unless it passes in a circumferential direction through the baffles 3102, 3202 as well. There are no “shelf” portions or other elements overhanging over the spaces between the baffles 3102, 3202, so the spaces may be easier to clean, construct, and maintain.
The baffles 3102 of adapter 3100 are taller, less numerous, and further spaced apart than the baffles 3202 of adapter 3200. Thus, adapter 3100 may therefore be better suited for blending thicker or chunkier material than adapter 3200. Adapter 3100 may also provide improved protection of the midsection of the sidewall of the disposable container as compared to adapter 3200.
FIGS. 33A-34 show additional embodiments of blender adapters 3300, 3400. The adapters 3300, 3400 comprise a plurality of vertical vanes 3302 extending upward relative to the bottom wall 3346 of the adapters 3300, 3400. The vanes 3302 have free upper ends. The vanes 3302 have internal surfaces 3304 and external surfaces 3306. The external surfaces 3306 are configured to contact the inside surface of a disposable container and to have a shape that follows the shape of the inside surface so that the cup is stabilized when placed over the external surfaces 3306. The internal surfaces 3304 are generally vertically oriented and configured to be evenly spaced apart in a circle around a blade assembly 3368. Thus, a generally cylindrical internal space 3342 is formed within the vanes 3302 that extends vertically upward from the blade assembly 3368.
A gasket 3350 extends circumferentially around the exterior of the adapters 3300, 3400. The gasket 3350 may have a lip 3352 configured to flex inward when a disposable container is mounted to the adapter 3300, 3400. Thus, the gasket 3350 may curl inward toward itself when sealing the container.
The bottom end of the internal space 3342 holds the blade assembly 3368. The vanes 3302 are spaced apart from each other, and the spaces 3308 between the vanes 3302 may have a vertical depth dS that does not extend to the plane of the blade. As shown in FIG. 33C, one of the spaces 3308 has a depth dS that terminates at the top of the blade assembly 3368 and above the surface of the blade 3370. A sidewall 3310 of the lower end of the internal space 3342 may be positioned between the cup and the blade 3370 (or between the exterior of the adapter 3300 and the blade 3370). The lower portions of the internal surfaces 3304 may jut inward from the sidewall 3310 and form part of the internal surface around the blade assembly 3368. See FIGS. 33A, 33B.
As the blade 3370 turns in the adapter 3300, 3400, as shown in FIGS. 33B and 34, the tips 3372 of the blade 3370 may spin adjacent and internal to the inner-most surfaces of the lower portions of the vanes 3302. Movement of the blade 3370 may induce flow of material in the adapters 3300, 3400 in the direction of rotation DR of the blade. This also incidentally may induce vortices between the vanes 3302 which turn in the opposite direction (e.g., DV). The movement of material thus causes turbulence throughout the internal space 3342 and the spaces between the vanes 3302. The turbulence and vortices accelerate material in the adapter 3300, 3400 and thereby help circulate the material around the interior of the adapter 3300, 3400 for thorough mixing and shearing by the blade 3370.
As the blade 3370 turns, material being blended may be deflected outward at high velocity. Because there are spaces 3308 between the vanes 3302, some of this material may be deflected outward directly from the blade 3370 and into contact with the inner surface of the disposable container without contacting a vane 3302 or the sidewall 3310. The sidewall 3310 and vanes 3302 absorb impacts of many particles, but material is still deflected upward and over the sidewall 3310 to positions where the disposable container is exposed. When these “escaping particles” have a certain size, shape, and mass, they may put enough strain on the disposable container to cause breakages of the container, leading to a failed blend. Accordingly, the vanes 3302 may be configured with dimensions and positions that minimize the size of the escaping particles. In some embodiments, the dimensions and positions of the vanes 3302 may be defined as a function of the radial width W of the vanes 3302 (see FIG. 33C), the depth dS of the spaces 3308 (see FIG. 33C), and the angle AV1, AV2 between the vanes 3302 (see FIGS. 33B, 34). These dimensions and positions may be preferably made to cause interference with moving particles that are larger than a predetermined size when those particles are deflected from the blade 3370 at a predetermined range of angles. The angle at which the particle is deflected may be defined as a deflection angle AD, examples of which are shown in FIGS. 33B and 34. In one embodiment, the range of angles may comprise a 90-degree angle since the particles have the highest velocity when deflected from that angle.
With reference to FIGS. 33B and 34, particle trajectory T1 illustrates an example of a trajectory of a particle that is accelerated away from the blade 3370 from point P1. Particle trajectories T2, T3, and T4 are similar trajectories starting at points P2, P3, and P4, respectively. Points P1 and P2 are separated by a clearance distance dc1, and points P3 and P4 are spaced apart by clearance distance dc2. As the blade 3370 rotates, these trajectories T1, T2, T3, and T4 each remain defined at angle AD relative to the leading surface 3371 of the blade 3370. Thus, the trajectories may turn with the blade around the axis of the blending blade assembly 3368.
When the blade 3370 reaches certain rotated positions, including the positions shown in FIGS. 33B and 34, each pair of trajectories T1, T2 and T3, T4 extend in parallel away from their respective points P1, P2, P3, and P4 on the blade 3370 and into contact with the inner surface of the disposable container without contacting the vanes 3302. The clearance distances dc1, dc2 are the maximum distances that the pairs of points P1/P2 and P3/P4 can be separated from each other on the leading edge 3371 while still being able to simultaneously extend into contact with the inner surface of the disposable container. Therefore, at the above-mentioned rotated positions, if the blade 3370 is rotated slightly counterclockwise, trajectory T1 or T3 would impact an inner surface of a first adjacent vane 3302, and if the blade 3370 is rotated slightly clockwise at those rotated positions, trajectory T2 or T4 would impact the side of a second adjacent vane 3302 that is positioned clockwise relative to the first adjacent vane.
Because dc1 and dc2 are the maximum distances between which two trajectories can impinge on the disposable container when deflected from the blade 3370 at angle AD, the vanes 3302 may be positioned and dimensioned to provide a specific maximum clearance distance that limits particles of a certain size from impinging the inside of the disposable container. For example, the adapter 3300 may be designed with a clearance distance dc1 that is equal to the maximum diameter of a spherical chunk of ice (or other blended material) allowed to hit the inside of a cup after being deflected directly from the blade 3370 (i.e., not being deflected into contact with a vane 3302 or sidewall 3310). The material may, however, pass through other material being blended. Any chunk of ice having a diameter larger than that clearance distance will hit one of the adjacent vanes 3302 when deflected from the blade 3370, and any chunk of ice having a diameter equal to the clearance distance would only hit the disposable container without hitting one of the adjacent vanes if it is deflected by the blade 3370 from the exact midpoint between points P1 and P2. Otherwise, its diameter would cause it to hit a vane 3302.
By limiting the size of material can clear and pass through the vanes 3302 from the blade 3370 unhindered, the adapter 3300 may prevent container breakages that correlate with certain material sizes being blended. In one embodiment, the clearance distance is about 10 millimeters or less, and in another embodiment the clearance distance is about 3 millimeters or less. A 10-millimeter clearance distance correlates with distance dc2, and a 3-millimeter clearance distance correlates with distance dc1. The 3-millimeter distance has been empirically shown to prevent breakages of a common 16-ounce plastic SOLO® cup when used with adapter 3300 when ice and other frozen materials are blended in the adapter 3300. Clearance distances dc1 and dc2 have different lengths due to the spacing of angles AV1 and AV2, and not because of differences between the widths W of the vanes 3302 in each adapter 3300, 3400. However, in some arrangements, the widths W of the vanes 3302 may also be designed to provide a predetermined clearance distance.
FIG. 35 depicts an embodiment of a blending system or blending apparatus 3500. The blending apparatus 3500 is configured for use with a blending base, such as the blending base 102 discussed above. The blending apparatus 3500 includes a blender adapter 3404 that interfaces with the blending base, a sealing member 3420, and a locking collar 3408. A reusable container 3409 includes the locking collar 3408 at an end thereof. In some instances, the blending apparatus 3500 includes a disposable liner 3406, such as a disposable cup, as described above. As further discussed hereafter, the blending apparatus 3500 can have multiple operational states. In one operational state, which may be referred to as a direct blending mode, the blending apparatus 3500 can blend a product, such as a food product, directly in the reusable container 3409, in the absence of any liner. In another operational state, which may be referred to as a lined blending mode, the blending apparatus 3500 can blend the product in the disposable liner 3406. In some instances, in this state, the liner 3406 can prevent the blended product from dirtying the reusable container 3409.
The blending apparatus 3500 and individual features thereof can function in the same manner, or much the same manner, as the apparatuses discussed previously. Any suitable combination of the features described above with respect to such apparatuses may be used with the blending apparatus 3500, and vice versa. The present discussion is directed features of the blending apparatus 3500 that may differ from certain of the foregoing embodiments, or that may have been described in different terms.
With reference to FIGS. 36B, and 36C, the blender adapter 3404 defines a plurality of mounting features 3438 that can be advantageous in mounting the blender adapter 3404 to the blender base (e.g., such as the blender base 102). For example, in some embodiments, the blender base may have a square configuration, and the corners of the squares can extend through the mounting features 3438, which in the illustrated embodiment, are windows or openings. Interaction of these windows with the corners of the square base can resist rotation of the blender adapter 3404 relative to the blender base.
With reference to FIG. 36B, the blender adapter 3404 can be formed of a housing element 3405, which can be a unitary piece of material, as illustrated, or may comprise any suitable number of connected components. The blender adapter 3404 can include an outer or external sidewall 3411 that defines a connection interface 3428 for coupling the blender adapter 3404 to the container 3409. In the illustrated embodiment, the connection interface 3428 comprises internal threading.
The blender adapter 3404 can include an inner or internal sidewall 3444 that is configured to direct a flow of blended material in the vicinity of a blending blade assembly 3468 (such as the blending blade assembly 168). The blending blade assembly 3468 is shown in minimal detail in FIG. 36B for reference, and is omitted from other views to avoid obstructing other features. The sidewall can include an upward slope, in a radially outward direction. This slope can serve to redirect portions of a product that is undergoing blending, such as a food product, that travel radially outwardly from the blade assembly 3468. This redirection can reduce an angle of impingement of the redirected product on a sidewall of either the liner 3406 or the container 3409, depending on the operational state of the blending apparatus 3500. For example, high velocity particles slung from the blending blade assembly 3468 in a primarily radially outward direction can be deflected upward, such that an angle of impact against the sidewall of the liner 3406 or the container 3409 is less direct and more glancing. This may contribute to the ability of the blending apparatus 3500 to effect efficient blending in a relatively flimsy liner 3406, or stated otherwise, can assist in preserving the integrity of the liner 3406 during blending.
With reference to FIGS. 36A and 36B, the blender adapter 3404 can include one or more stators 3415. In the illustrated embodiment, the stators 3415 are positioned between a blade portion of the blade assembly 3468 and the container 3409 when the container 3409 is coupled with the adapter 3404. The stators 3415 can direct flow of the product during blending thereof. A wide variety of configurations are contemplated for the stators 3415. For example, an orientation, size (e.g., height, width, length) spacing, number, and/or other property of the stators 3415 can be selected to achieve a desired flow pattern within the container 3409 or the liner 3406, depending on the operational mode of the apparatus 3500. Such properties can be adjusted as desired to effect efficient blending and/or preservation of the integrity of the liner 3406. In the illustrated embodiment, the blender adapter 3404 includes three substantially helical or curved stators 3415 that are disposed at equiangular intervals about an axis of rotation of the blade assembly 3468. As can be seen in FIGS. 36A and 36B, the illustrated embodiment, moving radially outwardly, each stator 3415 commences at a wedge-shaped end and increases in height and thickness. The wedge-shaped inner end is slightly taller than the inner sidewall 3444. The outer end of each stator 3415 extends above inner sidewall 3444 by a distance of about 1⁄2 the height of the sidewall. Other suitable configurations are contemplated.
With reference to FIGS. 36A, 36B, and 38B, the blender adapter 3404 can define a seat 3450 for receiving the sealing member 3420. In the illustrated embodiment, the seat 3450 is an upwardly directed, substantially U-shaped channel that fully encompasses the sidewall 3444. As shown in FIGS. 36A and 36B, in the illustrated embodiment, the seat 3450 includes a pair of disengagement ports 3451, which are elongated openings through which an object (e.g., a knife) can be inserted into contact with the sealing member 3420 to force the sealing member 3420 away from the housing element 3405. For example, it may be desirable to clean the sealing member 3420 and/or the seat 3450. The sealing member 3420 may become firmly lodged or otherwise stuck within the seat 3450, and thus disengagement ports 3451 can facilitate removal of the sealing member 3420 without inadvertent damage to the sidewalls of the seat 3450 (such as via prying or otherwise attempting to engage the sealing member 3420 from above).
With reference to FIG. 36A, the blender adapter 3404 can include one or more pressure-relief vents 3453. The illustrated vents 3453 are formed as notches or channels in the external surface of the sidewall 3444 and extend downwardly to a base of the seat 3450. The vents 3453 permit air to move past the sealing member 3420 when the container 3409 and/or the liner 3406 are removed from the blender adapter 3404 after a blending event. This can release a vacuum that might otherwise tightly hold the container 3409 and/or the liner 3406 against the sealing member 3420. Stated otherwise, the vents 3453 can permit ready release of the container 3409 and/or the liner 3406 from the sealing member 3420.
With reference to FIG. 37, in the illustrated embodiment, the sealing member 3420 includes a base portion 3421 that is sized to fit snugly within the seat 3450. An upper portion 3423 of the sealing member 3420 is configured to interface with the liner 3406 and/or the container 3409 to form fluid-tight (e.g., liquid-tight) seals. In the illustrated embodiment, the sealing member 3420 includes an angled surface, or a substantially conically shaped face 3425. The angled surface 3425 can exert an outwardly directed radial force to establish the liquid tight seals, such as at an interior surface of one or more of the liner 3406 and/or the container 3409. The radial seals can function in manners such as the radial seals disclosed previously. These seals are also discussed further below with respect to FIGS. 38B and 39. In certain instances, the conical shape of the sealing member 3420 causes the outwardly directed radial force against one or more of the liner 3406 and the container 3409 to increase as the container 3409 is advanced into increasingly closer proximity to the blender adapter 3404. Stated otherwise, in the illustrated embodiment, the outwardly directed radial force increases with increasing amounts of engagement between the connection interface 3428 (threading) of the blender adapter 3404 with a connection interface 3426 (threading) of the container 3409.
With reference again to FIG. 35, the collar 3408 portion of the container 3409 can include the connection interface 3426. In the illustrated embodiment, the connection interface 3426 is external threading at an open end of the container 3409. The collar 3408 can circumscribe an open end of the liner 3406 and press a rim of the liner 3406 against the sealing member 3420, as further discussed below.
In the illustrated embodiment, the container 3409 includes a pair of stators 3459 that are configured to direct flow of a product during blending. In particular, the stators 3459 of the illustrated embodiment define inwardly directed indentations that extend in the longitudinal direction. The stators 3459 can be configured to slow and/or disrupt fluid flow about a rotational axis of the blending blade assembly 3468. This can advantageously increase the relative velocity between the material being blended and the blending blade assembly 3468, which can increase blending efficiency. In the illustrated embodiment, the stators 3459 are substantially identical indentations at opposite sides of the container 3409. In some embodiments, a set of graduated markings 3471 can be provided on one or more of the stators 3459, or elsewhere on the container 3409.
FIGS. 38A and 38B depict the blending apparatus 3500 in the lined blending mode. As can be seen in FIG. 38B, the connection interfaces 3426, 3428 cooperate to connect the container 3409 to the blender adapter 3404. The open end of the container 3409 presses against a lip 3418 at the open end of the liner 3406. This forces an inner surface of the liner 3406 against the angled surface 3425 of the sealing member 3420. In the illustrated arrangement, both the interior surface and an end face of the liner 3406 sealingly engage the sealing member 3420. This forms a fluid-tight seal between the liner 3406 and the sealing member 3420. The seal prevents blended material from passing into contact with the container 3409, thus keeping the container 3409 clean throughout the blending operation. For example, none of the blended material enters into an interior of the container 3409, or stated otherwise, enters into a chamber defined by an interior surface of the container 3409.
FIG. 39 depicts the blending apparatus 3500 in the direct blending mode. Again, the connection interfaces 3426, 3428 cooperate to connect the container 3409 to the blender adapter 3404. The open end of the container 3409 presses directly against the angled surface 3425 of the sealing member 3420. In the illustrated arrangement, both the interior surface and an end face of the container 3409 sealingly engage the sealing member 3420. This forms a fluid-tight seal between the container 3409 and the sealing member 3420. The seal prevents blended material from leaking to an exterior of the container 3409.
As can be appreciated from FIGS. 38B and 39, the internal sidewall 3444 of the blender adapter 3404 is configured to redirect portions of a product that is undergoing blending, such as a food product, that travel radially outwardly from the blade assembly 3468. This redirection can direct the product away from either the liquid-tight seal between the liner 3406 and the sealing member 3420 or the liquid-tight seal between the container 3409 and the sealing member 3420.
With reference to FIG. 40, in certain embodiments, a lid 3481 may be used to cover an open end of the container 3409. Any suitable lid configuration is contemplated. In the illustrated embodiment, the lid 3481 includes a connection interface 3483 that engages the connection interface 3426 of the container 3409.
In some instances, a user places a food product into the liner 3406 prior to blending. In other instances, the liner 3406 may be pre-filled. For example, FIG. 41 depicts an embodiment of a liner 3406 that is pre-filled with a food product 3407. The liner 3406 includes a closure 3491 that seals the food product within the disposable liner 3406. A user can remove the closure 3491 prior to coupling the disposable liner 3406 with the blender adapter 3404.
FIG. 42 illustrates an embodiment of a kit 3497 that can include any suitable number of the components of the blending apparatus 3500 or any other blending apparatuses or components thereof discussed above. The kit 3497 can further include instructions 3499. The instructions 3499 can include directions for performing any and/or all of the steps of a method for blending a food item or for using any of the apparatuses or components thereof discussed herein. The method steps include any specifically described above, implied from the disclosure herein, or specifically recited in the appended claims. In other or further embodiments, the instructions 3499 may provide directions for accessing such directions. For example, the instructions may list a web address, a mailing address, and/or a telephone number that can be used to locate instructions for blending or for using a blending apparatus. For example, in some embodiments, the bag of multiple liners 3406 may include instructions for using the liners 3406 with a blending apparatus 3406.
When using a large blending jar that is not full of ingredients, puree and materials in the jar are splattered around the empty volume and extra surface area of the jar during blending. Because the material does not stay within the main body of material as it is being blended, it is not as reliably blended into a homogeneous particle size. Also, when the puree is transferred to a separate serving container after blending (e.g., when it is poured into the separate container), excess blended material sticks to the blending jar and is wasted when the blending jar is cleaned. This is especially the case for thicker and more viscous blended materials.
Accordingly, in some embodiments, it may be beneficial to use a blending base with a plurality of different-sized liners or other disposable containers. The different-sized liners may each have lips 3418 compatible with a single blending base (e.g., they all fit on and seal with the same blending base connection portion). However, the different-sized liners may have different internal volumes which correspond to different serving sizes or different thicknesses of blended material. The different-sized liners may be referred to as being alternate disposable liners. An alternate disposable liner may have an internal volume different from the internal volume of another disposable liner that could be used with the blending apparatus.
For example, smaller serving sizes or thicker materials may be blended in smaller liners that fit a smaller volume of ingredients and that have less room for the material to splatter or otherwise become removed from the main body of blended ingredients. Larger liners may be used for larger quantities of ingredients and may be used to make larger servings blended with the same air-to-ingredient ratio as the smaller serving size. Because the internal volume of the liner more closely correspond to the volumes of the material being blended, there is less splash and dispersion of the material when it is blended. Larger chunks of material may also more easily circulate back into the blade for a more consistent particle size in the blended material, and all of the material may be delivered to the customer in the liner, eliminating wasteful pouring and excessive jar cleaning steps. The end product may also have more consistent flavor since the proportions of ingredients in the final product may be more consistent rather than some of it being lost by being left behind in the mixing container.
The size of the container may also dictate the amount of air in the blending chamber, allowing the user to control the liquid-to-air ratio in the liner and therefore better control the hydraulic forces at work on the blended material. Using properly-sized liners may reduce or eliminate traditional cavitation issues by hydraulically forcing puree back into the spinning blade rather than allowing the material to expand into empty space within the blending jar. Also, the more rapid cycling of material within the more enclosed space of a properly-sized liner may shorten blending time due to the material being forced into the blade more frequently than would otherwise occur in an oversized container.
Each of the plurality of liners may be fitted to a blending base for blending based on the quantity of ingredients that needs to be blended. The differently sized liners may also each fit within one or more universal blending container (e.g., 3409) that can contain a plurality of differently-sized liners. For example, a single blending container may be configured to fit a small, medium, or large sized liner, wherein the small liner takes up less of the internal space within the container than a medium or large liner. FIG. 38A illustrates an embodiment wherein the container 3409 may selectively be configured with a disposable liner 3406, a small-sized disposable liner 3800, or a large-sized disposable liner 3802, wherein the small-sized disposable liner 3800 may have a smaller internal volume than the disposable liner 3406 and the large-sized disposable liner 3802 may have a larger internal volume than the disposable liner 3406. The largest liner 3802 may have an internal volume substantially similar to the entire internal volume of the container 3409.
FIG. 42 shows these disposable liners 3406, 3800, 3802 separated from each other and from the container 3409. The disposable liners 3406, 3800, 3802 may be provided in the kit 3497. The instructions 3499 may include directions for performing any and/or all of the steps of a method for blending a food item or for using any of the apparatuses or components thereof discussed herein, including steps of selecting a disposable liner from a plurality of disposable liners having different sizes (e.g., 3406, 3800, 3802) based on a predetermined serving size, material thickness, or liquid-to-air ratio and blending material within the selected disposable liner, wherein the material has properties (e.g., viscosity, volume, and/or rigidity) corresponding to the predetermined serving size, material thickness, or liquid-to-air ratio. The selected liner may be positioned within the container 3409 with the open end of the liner at the open end of the container 3409 and with the material positioned in the liner, the blender adapter 3404 may be attached to the container 3409 and liner, and the material may be blended within the liner. In some embodiments, the predetermined serving size of material may be provided to a customer directly in the liner since the liner is preconfigured to hold the appropriate amount of material to match the predetermined serving size.
The disposable liners 3406, 3800, 3802 may all comprise an end opening or open end (e.g., at lip 3418) that is configured to engage with the connection interface 3426 and seal against the sealing member 3420. Thus, while their internal volumes and heights may differ, their end shapes may be substantially similar or equivalent so that they may all be used with the same blender adapter 3404 and container 3409. In some embodiments, the liners 3406, 3800, 3802 may each have different open end sizes to be coupled with different blender adapters (e.g., 3404). The liners 3406, 3800, 3802 may be used with a single container 3409 or may be configured to be attached to a blender adapter 3404 without the container 3409 (e.g., in the manner disclosed in association with FIGS. 1-4 herein).
In this manner, a small amount of ingredients may be efficiently blended and served in the small-sized disposable liner 3800, a larger amount of ingredients may be efficiently blended and served in the medium-sized disposable liner 3406, and a still larger amount of ingredients may be blended and served in the large-sized disposable liner 3802. In each case, the liquid-to-air ratio in the differently-sized disposable liners 3406, 3800, 3802 may be held to be within a narrow range of values, even if the quantity of ingredients varies based on the recipe used or the target serving size being prepared. For instance, about a 1:1 ratio or about a 10:1 ratio of liquid to air (or another ratio therebetween) can be provided for small, medium, or large serving sizes since the size of the blending chamber is adjusted according to the size of the internal volume of the disposable liner 3406, 3800, 3802 used.
In some embodiments, an assembly that allows a user to blend directly in a disposable cup is contemplated. FIG. 43 illustrates a blend-in-cup assembly 4300 in a disassembled state and FIGS. 44 and 45 illustrate a perspective and side view respectively of the assembly 4300 in an assembled state according to one embodiment. The blend-in-cup assembly 4300 can be designed to enable blending of a food product directly in a disposable container, such as a cup 4306 that is then served to a customer. The assembly 4300 can be used to blend commercial food products. In some embodiments, the assembly 4300 can be used in residential, industrial, or other production settings. The assembly 4300 can include a blender base (not shown), a blender adapter 4304, a cup 4306, a support sleeve 4308, and a stand 4310.
The blender base used in the embodiments depicted in FIGS. 43-55 can be substantially similar to the blender base 102 discussed above in relation to FIGS. 1 and 4. For instance, the blender base can be a standard blender base configured to receive a conventional blending jar. Thus, the blender base can comprise a housing and can contain a motor, control electronics, and switches. The motor can be connected to a driveshaft that extends through the top of the housing to interface with a jar or blender adapter 4304. The blender base and blender adapter 4304 can be separate parts or in some embodiments, can be constructed together as a single integral component.
FIGS. 46, 47, and 49 show, in part, isometric and side cross-sectional views of an embodiment of the blender adapter 4304 used in assembly 4300. As shown in FIGS. 46 and 47, the blender adapter 4304 can comprise a container portion 4334 and a base portion 4336. The base portion 4336 can alternatively be referred to as the base or mounting portion of the blender adapter 4304. The base portion 4336 can extend downward from the sides or bottom of the container portion 4334. The base portion 4336 can also comprise a coupling mechanism to attach with the base.
The container portion 4334 can have an internal chamber 4342. The blender adapter 4304 will therefore be referred to as a blending jar since it can contain material to be blended in the internal chamber 4342. The internal chamber 4342 can comprise a sidewall 4344 and a bottom wall 4346. The bottom wall 4346 can comprise a central opening 4348 configured to receive a blending blade assembly 4368. The bottom wall 4346 can have a generally flat top surface that gradually transitions to the internal surface of the sidewall 4344 from a generally horizontal surface at the bottom wall 4346 to a generally vertical surface at the sidewall 4344. Thus, the internal chamber 4342 can form a cup or bowl shape with the blending blade assembly 4368 centrally positioned through the bottom of the cup shape.
The blending blade 4370 can extend into the internal chamber 4342, and a driveshaft 4372 of the blending blade assembly 4368 can extend downward from the bottom wall 4346 to connect to a driveshaft of the blender base. In some embodiments, the adapter 4304 can include one or more protrusions 4328 that extend from an exterior of the adapter 4304. As discussed in greater detail below, the protrusions 4328 can be used to couple the adapter 4304 with the stand 4310.
The adapter 4304 can comprise a sealing surface 4320 comprising a flexible and/or compressible material such as, for example, a rubber, silicone, or comparable material. When a rim 4318 of the cup 4306 is positioned on and pressed onto the sealing surface 4320 of the blender adapter 4304, a fluid-tight seal (i.e., a liquid-tight and/or airtight seal) is formed on the rim 4318 of the cup 4306. Additionally, when sufficient pressure is applied, a fluid-tight seal can be formed around an inner perimeter of the cup 4306 as well. The sealing surface 4320 (e.g., gasket or O-ring) can be disposed along a perimeter of the container portion 4334. The sealing surface 4320 can form a container resting surface configured to contact the rim 4318 of the cup 4306. The sealing surface 4320 can be positioned in a seat 4350, as shown in FIG. 47. The sealing surface 4320 can be integrally formed into the adapter 4304, or in some embodiments, the sealing surface 4320 can be removable from the adapter 4304, for instance in order to be replaced or cleaned.
The bottom wall 4346 of the adapter 4304 can have a top surface that is below the sealing surface 4320. Thus, the internal chamber 4342 can receive material that falls out of the cup 4306 when the cup 4306 is upside down over the adapter 4304, and the cup 4306 can be filled with air that rises from the internal chamber 4342 when the blender adapter 4304 and cup 4306 are connected to each other and inverted. In some arrangements, the bottom wall 4346 can have a top surface that is level or co-planar with the sealing surface 4320.
The cup 4306 represents one embodiment of a disposable container that can be used in conjunction with the teachings of the present disclosure. The cup 4306 can be substantially similar to the cup 106 discussed above. The cup 4306 can be a variety of types, sizes, brands, materials, etc. The cup 4306 can be made of a material that is generally discarded after a single use, such as paper or plastic, including PET, PP, PS, PLA, and other types of plastic containers. The disposable cup 4306 can include an open end, such as a mouth 4316 that provides access to an interior of the cup 4306. When the cup 4306 is oriented such that the mouth 4316 is above a bottom 4324, the cup 4306 is considered right-side up and when the bottom 4324 is above the mouth 4316, the cup 4306 is considered upside down. The mouth 4316 can include a rim or lip 4318. The rim 4318 can be configured to contact the blender adapter 4304 (e.g., at the sealing surface 4320) such that the interior of the cup 4306 is accessible to internal chamber 4342 and the blade 4370.
The cup 4306 can have a sidewall 4322. The sidewall 4322 can include ridges 4319 proximate the open end 4316 and extending circumferentially around the sidewall 4322. In some embodiments, the sidewall 4322 can include ribs or ridges that run substantially perpendicular to the rim 4318. Other variations, designs and orientations of ribs or ridges on the sidewall 4322 are contemplated. Similarly, corresponding variations of the ridges 4315 of the support sleeve 4308 are contemplated to accommodate for the possible variations in the shape of the sidewall 4322 of the cup 4306. The cup 4306 can have a tapered inner diameter, wherein the bottom 4324 of the cup 4306 has a smaller inner diameter than the mouth 4316. In other arrangements, the cup 4306 can have a consistent inner diameter throughout its depth. The interior or inner surface of the cup 4306 near the mouth 4316 and lip 4318 can have ridges 4319 that can aid in securing the cup 4306 with the support sleeve 4308, as discussed below.
As shown, in FIGS. 43, 46, 47 and 50, a support sleeve 4308 can at least partially surround an exterior of the cup 4306 (e.g., along a portion of the sidewall 4322 and/or rim 4318). By partially surrounding the sidewall 4322 and or rim 4318, the support sleeve 4308 can support the shape of the cup 4306. The support sleeve 4308 can be made from a material, such as a hard plastic or metal that is not prone to flexing and can withstand the typical forces generated while blending. When the cup 4306 is inserted into the support sleeve 4308, the support sleeve 4308 can prevent the sidewalls 4322 and the rim 4318 of the cup 4306 from flexing in the region surrounded by the support sleeve 4308. The support sleeve 4308 can include ridges 4315 or protrusions configured to contact the ridges 4319 and/or rim 4318 of the cup 4306. In some embodiments, the support sleeve 4308 can be molded to at least partially form-fit an exterior (e.g., sidewall 4322) of the cup 4306. In other words, the support sleeve 4308 can be manufactured such that an interior of the support sleeve 4308 matches or fits an exterior of the cup 4306.
The close fit formed between the cup 4306 and the support sleeve 4308 prevents the cup 4306 from excessively flexing or becoming deformed, which therefore allows a user to blend food products directly in the cup 4306 without causing damage. The support sleeve 4308 can comprise a generally frusto-conical shape, having a tapering diameter. In some embodiments, the height of the support sleeve 4308 can depend on the proximity of the blending blade 4370 to the mouth 4316 of the cup 4306. For instance, if the blade 4370 is at approximately the same height as the sealing surface 4320 then the support sleeve 4308 is configured to cover higher up on the sidewall 4322. However, if the blade 4370 is set into a deeper container portion 4342, then the support sleeve 4308 may not need to be as large or cover as much of the cup 4306.
In some embodiments, the support sleeve 4308 is configured to cover approximately one third of the sidewall 4322, for instance the portion of the sidewall 4322 proximate the mouth 4316 of the cup 4306. The extent to which the support sleeve 4308 covers the sidewall 4322 can increase as the height of the blending blade 4370 increases and also as the intensity/power of the blending process increases. In some embodiments, the support sleeve 4308 can cover an entirety of the sidewall 4322 and even the bottom 4324 of the cup 4306. At a minimum the support sleeve 4308 should be high enough on the sidewall 4322 to prevent significant damage or flexing of the cup 4306 during blending.
The support sleeve 4308 can include a ledge or lip 4314 formed on the interior of the counter-top end 4335 and that is configured to contact a corresponding ledge 4327 formed on an interior of the stand 4310. In some embodiments, the stand 4310 comprises multiple ledges formed on its interior to accommodate for multiple sizes of support sleeves. In some embodiments, the multiple sizes of support sleeves can each be configured to fit a different size cup but while still comprising a lip 4314 configured to fit the same ledge 4327. In other words, the interior diameter of the support sleeves can vary while the diameter of the exterior rim 4314 remains consistent throughout varying support sleeves. As discussed in greater detail below in relation to FIGS. 52-55, in some embodiments the support sleeve 4308 is not required.
Several advantages are offered through use of the support sleeve 4308. For instance, by having the support sleeve 4308 located on an exterior of the cup 4306, there are no obstructions between the food products contained in the interior of the cup 4306 and the blending blade 4370. Thus, the food products are able to interact efficiently and directly with the blending blade 4370, allowing for blending of a wider variety of food products. Additionally, the assembly 4300 has the advantage of being easily cleaned. The adapter 4304 provides cleaning and servicing access to the blending blade 4370 through an open layout and the support sleeve 4308 is capable of being used on several different cups and blends without needing to be cleaned.
As discussed in greater detail below, the stand 4310 can include a coupling mechanism configured to secure the stand 4310 with the blender adapter 4304. Additionally, the stand 4310 can be used as a holder for the cup 4306 and the support sleeve 4308. In some embodiments the stand 4310 is at least as tall as the cup 4306 such that the cup 4306 can be fully inserted into the stand 4310. The stand 4310 provides a convenient service for the user because by holding the support sleeve 4308 and the cup 4306, the user's hands are free to attach the adapter 4304 to the stand 4310.
The stand 4310 can be configured to receive and support the support sleeve 4308 and/or the cup 4306. The stand 4310 can comprise apertures 4312 in the sidewall of the stand 4310. The apertures 4312 can be configured to allow a user of the blender assembly 4300 to view the contents of the cup 4306. The apertures 4312 can also be included in the design of the stand 4310 in order to reduce cost of materials used and/or the weight of the assembly. The stand 4310 can have a counter-top end 4333 and an adapter end 4335. The counter-top end 4333 can be configured to rest on a flat, horizontal surface such as a table or counter-top. The counter-top end 4333 can be open or closed.
In some embodiments, the counter-top end 4333 can be configured to be inserted or attached to a base or receptacle designed to keep the stand 4310 in place. The counter-top end 4333 can comprise grips or handles that radially extend from the stand 4310 and provide grip for the user to more easily manipulate the stand 4310. The adapter end 4335 of the stand 4310 can be configured to receive the support sleeve 4308 and/or the cup 4306 and to couple with the adapter 4304. The stand 4310 can releasably couple with the blender adapter 4304 to secure together the support sleeve 4308, the cup 4306, and the blender adapter 4304.
The stand 4310 can comprise at least one recess or slot 4326 formed on the interior of the stand 4310. The stand 4310 can be moved to a position where at least one of the protrusions 4328 on the blender adapter 4304 is moved into the at least one slot 4326 (e.g., via rotation). FIGS. 44-48 show the stand 4310 with at least one protrusion 4328 inserted into at least one slot 4326 after rotation of the stand 4310 relative to the blender adapter 4304. Thus, the stand 4310 may be rotatable to a position where it is vertically immovable relative to the blender adapter 4304 while it is around the cup 4306.
As shown in FIG. 47, because the stand 4310 is held in place relative to the blender adapter 4304 and it contacts the lip 4314 of the support sleeve 4308, which contacts the bottom surface of the lip 4318 of the cup 4306, the cup 4306 is prevented from being vertically removed from the sealing surface 4320 of the blender adapter 4304. The stand 4310 can still be rotatable relative to the blender adapter 4304 to facilitate removal of the stand 4310 after blending is complete. Each of the protrusion 4328 and the slot 4326 is an example of a connection interface. In particular, the protrusion 4328 is a connection interface of the adapter 4304 and the slot 4326 is a connection interface of the stand 4310. In other embodiments, the protrusion 4328 and the slot 4326 may be reversed.
In general, the connection interfaces cooperate with each other to couple the stand 4310 to the adapter 4304. Any other suitable set of connection interface for achieving such coupling is contemplated, such as the connection interfaces discussed above (e.g., complementary threading).
As the stand 4310 and the adapter 4304 are coupled together, the slot 4326 on the stand 4310 and consequently the rim 4314 and ridges 4315 on the sleeve 4308 can press the rim 4318 of the cup 4306 onto the sealing surface 4320 on the adapter 4304, forming a liquid tight seal. In some embodiments, it is the frusto-conical shape of the support sleeve 4308 that forces the cup 4306 onto the adapter as the stand 4310 is attached.
Operation of a blending method implementing the blend-in-cup assembly 4300 will now be explained. In some embodiments, a user inserts food products into an interior of the disposable cup 4306 while the cup 4306 is right-side up. The user then inserts the support sleeve 4308 into the stand 4310 such that the ledge 4314 of the support sleeve 4308 rests on the ledge 4327 of the stand 4310. The stand 4310 can be positioned upright (i.e., adapter end 4335 above counter-top end 4333) on a flat surface such as a counter-top or table.
Once the support sleeve 4308 is inserted into the stand 4310, the cup 4306 containing the food products can be inserted into the support sleeve 4308 such that the ridges 4319 and/or the rim 4318 of the cup 4306 contact and rest on the corresponding ridges 4315 and edge of the support sleeve 4308. The adapter 4304 can then be coupled to the stand 4310, thereby securing the assembly 4300 together and forming a liquid tight volume between the interior of the cup 4306 and the bottom wall 4346 of the adapter 4304 to blend the food products.
Once the adapter 4304 is securely coupled to the stand 4310, the entire assembly 4300 can be inverted such that the food products are positioned near the container portion 4342 and come into contact with the blade 4370. In this orientation, the adapter 4304 is on bottom and the counter-top end 4333 of the stand 4310 is on top. The adapter 4304 can then be attached to a blender base comprising a motor configured to rotate the drive shaft 4372 and the blade 4370. After blending the food products, the adapter 4304 can be detached from the base and the entire assembly 4300 again inverted such that the adapter 4304 is now on top of the stand 4310. The adapter 4304 can then be detached from the stand 4310 and the cup 4306 removed from the stand 4310.
As discussed above, the assembly can be configured to operate with multiple disposable cups of varying sizes. FIGS. 52-55 illustrate an embodiment in which no support sleeve 4308 is required. According to the embodiment shown in FIGS. 52-55, the cup 4306 is large enough to be inserted directly into the stand 4310. In other words, the rim 4318 of the cup 4306 can directly be supported by the ledge 4327 of the stand 4310. The interior of the stand's adapter end 4335 can be shaped to support the sidewall 4322 of the cup 4306. That is, the interior of the adapter end 4335 of the stand 4310 can operate in a similar fashion as the support sleeve 4308 in supporting the sidewall 4322 of the cup 4306.
In some embodiments, the adapter 4304 utilizes a disc/wave blade 4374 as shown in FIGS. 56 and 57. The disc blade 4374 can be configured to froth/aerate liquids very effectively and quickly. In many recipes it is desirable to “froth” or aerate foods by mixing air into the liquid, for example when creating whipping creme or frothed milk to add to coffee. Using methods of whipping by hand and even many motorized solutions can be time consuming and or require specialized equipment that may not be useful for the other products offered. The assembly 4300 can use the disc blade 4374 in place of blending blade 4370. The disc blade 4374 can be bent in such a way that when ingredients are blended in the cup 4306 the blending motion entrains air in the product being blended resulting in very quick aerating.
In some embodiments, the disc blade 4374 has bends in it that improve aerating performance. For instance, a first half 4375 of the disc blade 4374 can be bent or angled upward while the opposing half 4377 is bent downward. The diameter of the disc blade 4374 can affect performance. For instance, as the diameter of the disc blade 4374 increases, performance can increase until a point when the disc blade 4374 gets too close to the sidewall 4344 of the adapter 4304 or the sidewall 4322 of the cup 4306 at which point performance begins to decrease as diameter of the disc blade 4374 increases.
Various inventions have been described herein with reference to certain specific embodiments and examples. However, they will be recognized by those skilled in the art that many variations are possible without departing from the scope and spirit of the inventions disclosed herein, in that those inventions set forth in the claims below are intended to cover all variations and modifications of the inventions disclosed without departing from the spirit of the inventions. The terms “including” and “having” come as used in the specification and claims shall have the same meaning as the term “comprising.”

## Claims

1. A blender apparatus for blending food products, the blender apparatus comprising:
a stand configured to at least partially surround a disposable container, the stand comprising a first connection interface positioned on an interior portion of the stand;
a support sleeve positionable inside the stand, the support sleeve configured to contact an exterior of the disposable container to maintain a shape of the disposable container; and
a blender adapter, comprising:
a sealing surface to engage an opening rim of the disposable container;
a blade;
a bottom wall defining an internal chamber surrounding the blade;
a rotatable drive shaft extending through the bottom wall and connected to the blade; and
a second connection interface positioned outside the internal chamber on an exterior portion of the blender adapter, the second connection interface being engageable with the first connection interface to couple the stand to the blender adapter.

2. The blender apparatus of claim 1, wherein:
the first connection interface comprises a slot; and
the second connection interface comprises a protrusion sized and shaped to fit inside the slot.

3. The blender apparatus of claim 1, wherein the support sleeve comprises a height that is less than a height of the disposable container.

4. The blender apparatus of claim 1, wherein the support sleeve comprises a frusto-conical shape with a tapering diameter.

5. The blender apparatus of claim 1, wherein the support sleeve is molded to form-fit the exterior of the disposable container.

6. The blender apparatus of claim 1, wherein the sealing surface of the blender adapter is circumferentially positioned around the internal chamber.

7. The blender apparatus of claim 6, wherein the support sleeve comprises a lip configured to compress the opening rim of the disposable container against the sealing surface of the blender adapter.

8. The blender apparatus of claim 7, wherein the stand comprises a ledge formed on the interior portion of the stand, the ledge being sized and shaped to engage the lip of the support sleeve.

9. The blender apparatus of claim 1, wherein the stand comprises:
an adapter end removably attachable to the blender adapter; and
a counter-top end configured to rest on a flat surface.

10. The blender apparatus of claim 9, wherein the counter-top end comprises at least one of a grip or a handle that extends radially outward from the stand.

11. The blender apparatus of claim 9, wherein the blender adapter is securable to the stand when the counter-top end is at rest on the flat surface.

12. The blender apparatus of claim 9, wherein, upon securing the blender adapter to the stand with the disposable container therein, the blender apparatus is invertible such that:
the blender adapter is at rest on the flat surface; and
food products within the disposable container are drawn toward the blade for blending.