# Patent

## Title
Shaving blade unit comprising a movable trimming blade protector and shaver having such a blade unit

## Abstract

A shaving blade unit having a housing that includes a primary cap, a primary guard, an upper face, and a rear face. The shaving blade unit also includes at least one primary blade located between the primary cap and the primary guard and extending at the upper face, at least one trimming blade extending at the rear face of the housing, and a trimming blade protector that is able to selectively cover and uncover at least the at least one trimming blade. The trimming blade protector is movably mounted on the housing between a closed position where it covers the at least one trimming blade and an open position where the at least one trimming blade is usable.

## Background
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a national stage application of International Application No. PCT/IB2006/002320, filed on Aug. 25, 2006, the entire contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
Embodiments of the present invention are concerned with shaving blade units and shavers having such blade units.
More particularly, embodiments of the present invention relate to a shaving blade unit comprising:
a housing having a primary cap and a primary guard, the housing having an upper face and a rear face,
at least one primary blade located between the primary cap and the primary guard and extending at said upper face, and
at least one trimming blade extending at the rear face of the housing.
Such a shaving blade unit allows for example:

    
    
        a traditional shaving of the user's skin due to the primary guard, blade and cap,
        a better shaving of skin areas constricted by adjacent protruding facial features, e.g. skin areas situated under the nose, near the ears, and the same due to the trimming blade.
    
    


In fact, to shave traditionally, a user brings the upper face of the housing in front of his skin, whereas to use the trimming blade, the user brings the rear face of the housing in front of his skin. Thus, the user turns the shaver handle an angle of approximately 180° to change from traditional shaving to trimming and vice versa.
2. Description of Related Art
In recent years, shavers have been designed with one or more primary blade(s) and one trimming blade, such as described in U.S. Pat. No. 6,276,061. However, this patent discloses a trimming blade provided on the rear face of the shaving unit which is constantly accessible and thus accidental movement can damage the trimming blade. Besides, the user can inadvertently cut when handling the razor, in particular when handling the shaving blade unit, for instance when changing the shaving blade unit.
SUMMARY OF THE INVENTION
An object of embodiments of the present invention is to provide a shaving blade unit with improved safety and ergonomics. This problem is solved by the fact that the present shaving blade unit further comprises a trimming blade protector able to selectively cover and uncover at least the at least one trimming blade. Consequently, when covered, the trimming blade is safe and no accidental movement can damage it or the user.
In various embodiments of the present invention, one may have recourse to one or several of the following dispositions:

    
    
        the trimming blade protector may be movably mounted on the housing between (1) a closed position in which it covers the at least one trimming blade and (2) an open position in which the at least one trimming blade is exposed and usable. Because the trimming blade protector is mounted on the housing, it cannot be lost. Further, the user cannot cut himself when handling the trimming blade protector;
        the trimming blade protector is pivotally mounted on the housing between the closed and open positions;
        the shaving blade unit further comprises retaining means able to retain the trimming blade protector in each of the closed and open positions;
        the trimming blade is located between a trimming cap and a trimming guard provided in the rear face of the housing, where the trimming blade protector is able to cover the trimming guard, the at least one trimming blade and at least a part of the trimming cap;
        the trimming blade protector comprises two pivoting arms pivotally connected to the rear face of the housing and a cover extending between the two pivoting arms, the cover being shaped to cover the trimming guard, the at least one trimming blade and at least a part of the trimming cap;
        the trimming blade protector is made of plastic material; and
        the trimming blade extends in a plane at an angle comprising between 125° and 140° relative to a plane in which the first primary blade extends. This angle is chosen in order to attain approximately 90° between the shaving surface and the trimming surface and allows a good positioning of the trimming blade relative to the handle.
    
    


Embodiments of the present invention also concern a shaver comprising a handle and a shaving blade unit as described above, where the shaving blade unit is connected to the handle.
The shaving blade unit may be pivotally mounted relative to the handle between a forward end position and a rearward end position, where in the open position, the trimming blade protector maintains the shaving blade unit in a predetermined angular position relative to the handle, and in the closed position, the trimming blade protector does not interfere with pivotal movements of the shaving blade unit. In the open position, the trimming blade protector may bear against an abutment face belonging to the handle to maintain the shaving blade unit in said forward end position.
The above and other objects and advantages of the embodiments of the present invention will become apparent from the detailed description of several embodiments of the present invention, considered in conjunction with the accompanying drawings.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a shaver according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view of the shaving blade unit and distal end of the handle of the shaver shown in FIG. 1, the shaving blade unit being in a rest position, in a configuration for normal shaving;
FIG. 3 is a figure similar to FIG. 2, showing the shaving blade unit in a trimming position;
FIG. 4 is a perspective view of a trimming blade protector belonging to the shaving blade unit of the shaver according to FIG. 1;
FIG. 5 is perspective view of the distal end of the handle belonging to the shaver of FIG. 1;
FIG. 6 is an exploded perspective view of the shaving blade unit of the shaver according to FIG. 1;
FIGS. 7-8 are exploded perspective views of shaving blade units according to additional embodiments of the present invention; and
FIGS. 9-11 are cross-sectional views of shaving blade units according to additional embodiments of the invention.



DESCRIPTION
In the various figures, the same references denote identical or similar elements.
FIG. 1 illustrates a shaver comprising a shaving blade unit 10 (or shaving head) to be releasably connected to a shaver handle 11 through a head to handle attachment 13.
As shown in FIGS. 1 and 5, the handle 11 has a head portion 15 having a V-shaped pair of spaced arms 17 each provided at an end thereof, with bearing structures 19 for connection to the shaving blade unit 10.
To allow a pivoting of the shaving blade unit 10, the bearing structures 19 comprise actuate rails 21 to be clipped onto corresponding hooks 23 provided on the shaving blade unit 10, whereas a longitudinal flexible tongue 25 extending between the spaced arms 17 and able to cooperate with a groove formed on the shaving blade unit 10, provides a spring force that biases the shaving blade unit 10 towards a median rest position as illustrated in FIG. 2.
As depicted in FIG. 2, the shaving blade unit 10 comprises three primary blades: a first blade 81, a second blade 82 and an additional blade 83 located between the first blade 81 and the second blade 82. The pivoting center “O” of the shaving blade unit 10 is located on blade 83 between blades 81 and 82, in the vicinity of a reference plane S8, which is tangent to the primary guard 16 and to the primary cap 14.
The shaving blade unit 10 is able to pivot freely between:

    
    
        a forward end position (illustrated in FIG. 3), in which the plane P8 of the primary blades 81, 82 and 83 is separated from the longitudinal axis L by an angle γ1, and
        a rear end position (not illustrated), in which the plane P8 is separated from the longitudinal axis L by an angle γ2 smaller than γ1.
    
    


In the rest position, as illustrated in FIG. 2, the shaving blade unit 10 is located in a median position relative to the longitudinal axis L of the shaver, corresponding to a position in which the plane P8 is positioned relative to the longitudinal axis L by an angle γ0. The angle γ0 corresponds to the average of the extreme angles γ1 and γ2:




  
    γ
    o
  
  =
  
    
      
        γ
        1
      
      +
      
        γ
        2
      
    
    2
  




The shaving blade unit 10 comprises a housing 12 having a primary cap 14 (usually provided with a lubricating strip 50) and a primary guard 16 (see FIG. 2). The housing 12 has an upper face 12A that includes the primary cap 14 and primary guard 16, a rear face 12B, a lower face 12C, a front face 12D and two lateral faces 12E and 12F (see FIG. 1).
As shown in FIG. 2, the primary blades 81, 82 and 83 extend at the upper face 12A of the housing 12 and are located between the primary cap 14 and the primary guard 16. The primary blades 81, 82 and 83 are stacked with a first spacer 22 and an additional spacer 62, which are interposed between the primary blades. Retaining pins (not illustrated), protruding from the cap, may go through the primary blades and the spacers and may be crimped so as to retain the primary blades and the spacers in the housing 12.
Here, the primary blade, which first contacts the skin in the direction of shaving, is the primary blade 82, called here “second primary blade,” whereas the last primary blade in the direction of shaving is the primary blade 81, called here “first primary blade,” and the middle primary blade is the primary blade 83, called here “additional primary blade.”
The primary cap 14 extends in the rear face 12B of the housing 12 to form a trimming cap 14a for a trimming blade 20 that extends at the rear face 12B of the housing 12. Additionally, a trimming guard 28 is provided for the trimming blade 20 in the rear face 12B of the housing 12.
Thus, the trimming blade 20 is located between the trimming cap 14 and the trimming guard 28 provided in the rear face 12B of the housing 12, as best illustrated in FIGS. 2 and 3.
The shaving blade unit 10 further comprises a trimming blade protector 30, which is able to selectively cover and uncover at least the trimming blade 20.
The trimming blade protector can be either an independent element that can be separated from the shaving blade unit 10 or on the contrary, such trimming blade protector can be movably mounted on the housing 12 as depicted in FIG. 2.
In this latter case, the trimming blade protector 30 is preferably pivotally mounted on the housing 12, between a closed position, illustrated in FIG. 2, in which it covers the trimming blade 20, and an open position, illustrated in FIG. 3, in which the trimming blade 20 is exposed and usable.
As shown in FIGS. 2 to 4, the trimming blade protector 30, which may be made of a plastic material, may comprise two pivoting arms 32 pivotally connected to the rear face 12B of the housing 12 and a cover 34 extending between the two pivoting arms 32. The free end of each arm 32 may comprise a circular lug 32a extending along the pivoting axis X of the protector 30, the circular lug 32a being fitted into a corresponding hole (not shown) made in the lateral face 12F of the housing.
Further, the free end of each arm 32 may be rounded so as to form a cylindrical radial surface 32b that is centered on axis X. This radial surface 32b may contact a facing edge 23 belonging to the lateral face 12F of the housing, and may include radially protruding spigots 38, 40, which snap-fit into a corresponding groove 42 formed in the edge 23 when the trimming blade protector 30 in either in the open position or in the closed position. The spigots 38, 40 and groove 42 retain the trimming blade protector 30 in each of the closed and open positions.
The cover 34 is preferably shaped to cover the trimming guard 28, the trimming blade 20 and at least a part of the trimming cap 14 in the closed position. Consequently, in the closed position, the user cannot cut himself inadvertently and no accidental movement can damage the trimming blade 20.
In case of a pivoting shaving blade unit as depicted on the figures, the pivoting of the shaving blade unit, which is very useful when shaving traditionally, is not required when trimming. On the contrary, it is then better to lock the shaving blade unit to shave more precisely.
In this case, as shown in FIG. 3, the trimming blade protector 30 can bear on a corresponding abutment face 27 of the handle 11 so as to maintain the shaving blade unit in the forward end position when the trimming blade protector is in the open position. Because the trimming action tends to pivot the shaving blade unit further forward, which is not possible as the shaving blade unit is already in the forwardmost position, the shaving blade unit remains locked in the forward end position during trimming. On the contrary, when the trimming blade protector is in the closed position, the shaving blade unit is free to pivot.
As best illustrated in FIG. 5, the abutment faces 27 may be protruding from the actuate rails 21 onto which the arms 32 of the trimming blade protector 30 come in abutment in the open position (see FIG. 3).
As best seen in FIG. 6, the trimming blade 20, which has a continuous cutting edge and which may be secured by gluing or spot welding to the first spacer 22, is stacked between the first primary blade 82 and the additional primary blade 83.
The first spacer 22 comprises two portions: a front portion 22A and a rear portion 22B provided with the trimming blade 20, where each of the front and rear portions has an upper side and a lower side. Here, for instance, the trimming blade 20 is secured to the upper side 22′B of the rear portion 22B. The trimming blade could also be fixed to the lower side of the first spacer 22, or to the upper or lower side of the additional spacer 62.
The rear portion 22B and the front portion 22A, which extends a plane parallel to the plane P8 parallel to the primary blades 81, 82 and 83, are separated by an elbow 48 having an angle α. To improve the ergonomics of the shaver, in particular when using the trimming blade, this elbow 48 has an angle a comprising between 125° and 140° relative to the head to handle attachment 13, so that the trimming blade 20 is located in a plane P20 at the angle α to a plane P8 of the primary blades 81, 82 and 83.
This angle α is chosen in order to attain an angle β approximately 90° between the reference surface S8 of the primary blades and a reference surface S20 of the trimmer blade (best illustrated in FIG. 3), where the reference surface S20 allows a good positioning of the trimming blade 20 relative to the handle 11. Consequently, the user can use the shaver safety for traditional shaving or for trimming. To shave traditionally, the user just has to hold the handle 11 as usual, and to use the trimming blade 20, he has just to turn the handle 11 of about 180° around its longitudinal axis L.
The embodiment illustrated in FIG. 7A is similar to the embodiment already discussed hereabove and thus will not be described again here. This embodiment differs from that of FIGS. 1-6 in that the cutting edge of the trimming blade 20 is discontinuous, so as to obtain a particular pattern of the shaved hair. More particularly, in the embodiment of FIG. 7A, the cutting edge of the trimming blade has three separate cutting portions 20A, 20B and 20C, which are separated by two notches 44 that are cut out in the cutting edge of the trimming blade.
As illustrated in FIG. 7A, the trimming blade 20 may be of the same length L20 as the length L8 of the primary blades 81, 82 and 83, but it can be shorter or longer as in the other embodiments of the invention. Further, the three separate cutting portion edges 20A, 20B and 20C can be of the same or of different lengths, respectively, L20A, L20B and L20C.
In the embodiment illustrated in FIGS. 7B and 7C, the trimmer blade 20 is a precision trimmer blade. In fact, this trimmer blade 20 has a continuous edge 20′, but its length L20 is smaller than the length L8 of the primary blades 81, 82 and 83. For instance, the length L20 is around 2⁄3 of the length L8 of the primary blades 81, 82 and 83, such that the trimming can be more precise than with a longer trimmer blade and can, in particular, reach difficult areas.
The rear portion 22B of the spacer 22 onto which the trimmer blade 20 is fixed is shaped accordingly. In fact, the rear portion 22B of the spacer 22 is smaller (in length) than its front portion 22A.
The housing 12 is also shaped accordingly. In particular, it comprises a smaller protruding part 12′ in which the trimmer blade 20 extends and the trimming cap 14a and the cover 34 of the trimming blade protector 30 have a suitable length so that in the closed position, the cover 34 covers the trimming blade 20.
As best seen in FIG. 7C, the protruding part 12′ can be delimited by two lateral flanges 12′a and 12′b protruding from the rear face 12B and surrounding two lateral flanges 14b and 14c provided on the trimming cap 14a. These two lateral flanges 14b and 14c protrude toward the lower face 12C and laterally surround the trimmer blade 20.
In the embodiment of FIG. 8, three trimming blades 52, 54, 56 are fixed by gluing or welding in juxtaposed manner on the first spacer 22 instead of one single trimming blade 20 as described above. The lengths of the cutting edges of these trimming blades 52, 54, 56 may be similar or different from the lengths of the cutting portions of the trimming blade of FIG. 7.
The embodiments illustrated respectively in FIGS. 9 and 10, differ from the preceding embodiments in that the shaving blade unit 10 only has one (81) or two (81, 82) primary blades and one single spacer 22 on which the trimming blade 20 is fixed.
In the embodiment of FIG. 11, an additional trimming blade 60 is fixed to the additional spacer 62, in a similar fashion as the trimming blade 20. The trimming blades 20, 60 are parallel to one another.

## Claims

1. A shaving blade unit comprising:
a housing having a primary cap and a primary guard, the housing having an upper face and a rear face;
at least one primary blade located between the primary cap and the primary guard and extending at the upper face;
at least one trimming blade extending at the rear face of the housing; and
a trimming blade protector able to selectively cover and uncover the at least one trimming blade, the trimming blade protector being pivotally mounted on the housing between a closed position wherein the trimming blade protector covers at least one trimming blade, and contacts a trimming cap and an open position wherein the at least one trimming blade is usable.

2. The shaving blade unit according to claim 1, wherein the trimming blade protector is pivotally mounted on the housing between the closed and open positions.

3. A shaving blade unit according to claim 1, wherein the trimming blade extends in a plane having an angle between 125° and 140° relative to a plane in which the first primary blade extends.

4. A shaving blade unit according to claim 1, wherein the trimming blade protector is unreleasably mounted on the housing.

5. A shaving blade unit according to claim 2, further comprising retaining means able to retain the trimming blade protector in each of the closed and open positions.

6. A shaver comprising a handle and the shaving blade unit according to claim 1.

7. A shaver comprising a handle and the shaving blade unit according to claim 2.

8. A shaving blade unit comprising:
a housing having an upper face, a rear face, a primary cap and a primary guard;
at least one primary blade located at the upper face, the primary blade positioned between the primary cap and the primary guard;
at least one trimming blade located at the rear face of the housing; and
a trimming blade cover movably mounted on the housing,
wherein the trimming blade cover is positionable between a closed position and an open position to selectively cover and uncover the at least one trimming blade,
wherein in the open position, the trimming blade protector permits access to the trimming blade,
wherein the trimming blade cover is pivotable between the closed position and the opened position,
wherein the shaving blade unit comprises a trimming cap, and
wherein the trimming blade cover comprises two pivoting arms pivotally connected to the rear face of the housing, and a cover portion extending between the two pivoting arms, the cover portion being shaped to cover the trimming guard, the at least one trimming blade and at least a part of the trimming cap.

9. A shaver comprising:
a handle; and
a shaving blade unit comprising:
a housing having an upper face, a rear face, a primary cap and a primary guard;
at least one primary blade located at the upper face, the primary blade positioned between the primary cap and the primary guard;
at least one trimming blade located at the rear face of the housing; and
a trimming blade protector,
wherein the trimming blade protector is pivotally mounted on the housing and is positionable between a closed position in which the trimming blade protector contacts a trimming cap, and an open position to selectively cover and uncover the at least one trimming blade, and
wherein in the open position, the trimming blade protector permits access to the trimming blade.

10. The shaving blade unit according to claim 9, wherein the trimming blade protector is pivotally mounted on the housing between the closed and open positions.