# Patent

## Title
Power configurable headband system and method

## Abstract

A power configurable headset system may include a communication device that can be removably secured with either a first headband having an auxiliary power supply or a second headband without a power supply. The first headband may include an arcuate band having a device support at its first end, and a power booster housing at its second end for supporting a power booster that is electrically connected to the device. The power booster may be used to supplement an integrated power supply of the communication device. In the second headband the power booster housing is replaced by a pad at the second end of the arcuate band for comfortably engaging the other side of a user's head.

## Background
CROSS-REFERENCE TO RELATED APPLICATION
The present application claims the benefit of U.S. Provisional Patent Application No. 62/097,054 for POWER CONFIGURABLE HEADBAND filed Dec. 27, 2014. The foregoing patent application is hereby incorporated by reference in its entirety.


FIELD
Embodiments of the present invention generally relate to the field of headset devices and, more specifically, to headbands for supporting the wireless electronic components of headset devices.
BACKGROUND
Wearable, mobile, and/or portable computer terminals are used for a wide variety of tasks. Such terminals allow users (e.g., workers, operators, etc.) to maintain mobility, while providing the user with desirable computing, data gathering, and data-processing functions. Specifically, using such terminals, the data-processing work can be done virtually hands-free without cumbersome equipment to juggle or paperwork to carry around. Furthermore, such terminals often provide a communication link to a larger, more centralized computer system.
In order to communicate in a voice-driven workflow management system (e.g., a commercial warehouse management system such as VOCOLLECT VOICE SOLUTIONSTM from Honeywell International, Inc.), a worker typically wears a headset which is communicatively coupled to a wearable or portable terminal. The headset generally has a microphone for voice data entry and an ear speaker for playing instructions (e.g., voice instructions). Through the headset, the workers are able to receive instructions about their tasks, ask questions, report the progress of their tasks, and report working conditions.
In order to enable the effective use of headset devices by workers, headset products are needed in configurations that are light duty, low cost, and lightweight. Further, headset products are often required in configurations that allow for the inclusion of additional battery capacity. The additional battery weight may make the headset uncomfortable in some situations, but the additional power capacity may be critical for extended functionality in other situations.
Therefore, a need exists for more improved headset devices, including but not limited to power configurable headset systems including a headband with an embedded battery.
SUMMARY
The present disclosure relates to an exemplary system including a configured headband that can be mated to a removable communication device (e.g., a headset device including an ear speaker and microphone). The removable communication device can have its own integrated battery. The user can use the removable communication device with either a powered headband (a first headband) that has a battery booster pack that serves as an additional power supply (e.g., for use at sites that require extended shifts or for use in freezer environments), or a simple, lightweight, non-powered headband (a second headband) for occasions when additional power capacity is not necessary.
The exemplary powered headband (the first headband) may include a power booster to add additional power capacity. For example, the powered headband can include a first side that is configured to support the communication device adjacent to a first ear of a user. The powered headband can also include a second side that supports a power booster, such as battery bay and a removable battery in the battery bay, so the power booster is adjacent to a second ear of a user. At least one wire may be routed over the headband to connect the power booster to an electrical contact that is connected to the communication device.
The exemplary lightweight version of the headband (the second headband) may include a first side that is configured to support the communication device positioned adjacent to a first ear of a user. The lightweight version may also include a second side that simply has a comfort pad configured to be seated adjacent to a second ear of a user. With the lightweight version, no additional power supply is provided to supplement the integrated battery on the communication device.
The present disclosure provides sets (i.e., kits, collections, etc.) of components that may be provided to users to be utilized according to the individual needs of the users. For example, in an exemplary embodiment a user may be provided with a set of components including a powered headband, a lightweight headband, and a removable communication device. A user may also be provided with the powered headband and the removable communication device without the lightweight headband. Alternatively, a user may be provided with the lightweight headband and the removable communication device without the powered headband.
The exemplary communication device may generally include a device housing and a microphone boom that extends from the device housing. The communication device may further include an integrated power source, an audio input terminal, and an audio output terminal secured to the device housing.
Each exemplary headband version may include at least one arcuate band that is configured to extend over a user's head.
To engage the first side of a user's head, each exemplary headband may include a device support structure secured to the first end of each arcuate band. The device support may have an annular recess on its outer side for securely and removably receiving a mounting post of the removable electronic communication device. The device support can include an ear cushion on its inner side, and the ear cushion may be configured to be received over one of a user's ears.
The first exemplary headband and the second exemplary headband have differing structures that can engage the second side of a user's head. On the first headband, a power booster housing may be secured to the second end of the arcuate band. A power booster can be secured within the power booster housing. An inner side of the power booster housing includes a cushioned pad to provide cushioning around a user's head.
To provide power from the power booster to the communication device, a wire may extend along the arcuate band between the power booster housing and the device support. The wire can connect annular recess contacts and power booster contacts thereby operatively connecting the annular recess to the power booster secured to the power booster housing.
On the second exemplary headband, a pad may be secured to the second end of each arcuate band. For the second headband, however, there is no power booster or power booster housing. Accordingly, the second headband is lightweight, and the communication device relies solely on its integrated power source when the communication device is used in conjunction with the first headband.
The exemplary system, therefore, can be assembled in a first configuration in which a post of the communication device is received in a socket of the first headband. The exemplary system can also be assembled in a second configuration in which a post of the communication device is received in a socket of the second headband.
The power booster can be provided to a user in the power booster housing or separately, for example, as a replacement power booster. The power booster can be a removable battery. The power booster can also be or include an energy harvester (e.g., a solar cell, a thermal generator, and/or a vibrational generator).
In an exemplary embodiment, an audio output of the communication device may be connected to a speaker secured to the device housing, and the audio input is connected to a microphone secured to the device housing.
The foregoing illustrative summary, as well as other exemplary objectives and/or advantages of the invention, and the manner in which the same are accomplished, are further explained within the following detailed description and its accompanying drawings.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an exemplary embodiment of a power configurable headband being worn by a user.
FIG. 2 is a schematic block diagram of depicting certain components of an exemplary communication device and power booster.
FIG. 3 is a perspective view of an exemplary powered headband secured to a communication device.
FIG. 4 is another perspective view of an exemplary powered headband secured to a communication device.
FIG. 5 is a left view of an exemplary powered headband secured to a communication device.
FIG. 6 is a front view of an exemplary powered headband secured to a communication device.
FIG. 7 is a right view of an exemplary powered headband secured to a communication device.
FIG. 8 is a perspective view of an exemplary powered headband with a communication device removed from the powered headband.
FIG. 9 is a perspective view of an exemplary non-powered headband secured to a communication device.
FIG. 10 is another perspective view of an exemplary non-powered headband secured to a communication device.
FIG. 11 is a left view of an exemplary non-powered headband secured to a communication device.
FIG. 12 is a front view of an exemplary non-powered headband secured to a communication device.
FIG. 13 is a right view of an exemplary non-powered headband secured to a communication device.
FIG. 14 is a perspective view of an exemplary non-powered headband with a communication device removed from the powered headband.



DETAILED DESCRIPTION
Referring now to the drawings (FIGS. 1-14), an exemplary embodiment of a power configurable headset system of is illustrated. As will hereinafter be more fully described, the instant power configurable headset system allows a user to secure a common communication device to either a powered headband having a power booster for supplementing the power supply of the communication device, or a lightweight, non-powered headband that does not have a power booster.
As depicted at FIGS. 1 and 3, and illustrated in the block diagram of FIG. 2, the exemplary communication device includes a device housing 20 and a boom 22 extending from the device housing 20. The communication device 12 further has an integrated power source 24, as well as an audio input terminal 26 and an audio output terminal 28. The communication device 12 also includes a processor 30 connected to the integral power source 24, the audio input terminal 26, and the audio output terminal 28.
The exemplary communication device 12 further includes a speaker 32 connected to the audio output terminal 28 and a microphone 34 connected to the audio input terminal 26.
The communication device 12 has an electrical input terminal 36 (e.g., a connector, clip, inductive receiver, or other connection to an external circuit) on the outer surface of the housing 20 that is configured to engage an external power source, such as one provided by a powered headband, described below. This external power source can provide additional power to the communication device 12, allowing a user to use the headset for a longer period of time than the user would be able to use the headset with only the integrated power source 24.
Generally, the powered headband 14 and the non-powered headband 16 may have a similar construction, as may be seen when comparing FIGS. 3-8 with FIGS. 9-14, respectively. In contrast, the powered headband 14 may have a power booster 18 supported in a power booster housing 50, while the non-powered headband 16 has a simple pad support 100. In all other general aspects, however, the features of the powered headband 14 and the non-powered headband 16 are shared such that the reference numbers of FIGS. 3-8 may be used to refer to the corresponding features in FIGS. 9-14.
Each headband 14, 16 can include at least one arcuate band 52 that extends in an arcuate path from a first end 54 to a second end 56. The exemplary embodiment includes two arcuate bands 52 on each headband 14, 16. Each arcuate band 52 is configured to extend over a user's head when the respective headband 14, 16 is donned on a user's head. FIG. 1 depicts how the headbands 14, 16 may be worn by a user 11, with the arcuate bands 52 extending over the user's head.
A device support structure 58 (FIGS. 6, 8) is provided to support the communication device 12 adjacent to a user's head. The device support structure 58 is secured to the first end 54 of each of the arcuate bands 52, so that the device support structure 58 is positioned on a side of a user's head and adjacent a user's ear when the headband 14, 16 is donned on a user's head.
The outer surface of the device support structure 58 and the rear housing surface 60 of the communication device 12 are configured for selectively securable interfitting engagement as may be best illustrated by comparing FIGS. 6 and 8 as well as FIGS. 12 and 14. In the exemplary embodiment, a post 62 extending from the rear housing surface 60 is configured to be selectively received in an annular recess 64 defined on the outer surface of the device support structure 58 (FIG. 8).
To provide comfort to the user, an ear cushion 66 is secured to an inner side 68 of the device support structure 58.
On the powered headband 14 (FIGS. 3-8), a power booster housing 50 is secured to the second end 56 of each arcuate band 52. The power booster housing 50 is configured to support a power booster 18 (e.g., a battery) within the power booster housing 50.
Where the power booster 18 is removable, the power booster housing 50 can include a removable cover or another structure to allow a user to open and close the housing to access the removable power booster. The powered headband 14 can be provided to a user 11 with the power booster 18 received in the power booster housing 50, or the power booster 18 can be provided separately.
The power booster 18 can be a removable battery, such as a lithium ion battery, or alternatively, the power booster can be an energy harvester, such as a solar cell, a thermal generator, or a vibrational generator (or combinations thereof). The power booster can also combine two or more of these power sources. For example, the power booster could include a battery and a vibrational generator.
To increase the comfort to a user 11, a pad 72 is secured to an inner side of the power booster housing 50, and is configured to engage a user's head opposite the ear cushion 66. The exemplary embodiment shows an ear cushion 66 that engages a user's right ear, and a power booster housing 50 with a pad 72 that engages the left side of the user's head above the user's left ear.
To provide power from the power booster 18 to the communication device 12, a wire 80 (FIG. 8) extends along one or more of the arcuate bands. The wire 80 can extend directly adjacent one of the arcuate bands 52 or, more preferably, it extends within a channel within the band 52. The wire 80 has a first wire end 82 connected to a first wire terminal on the device support structure. The wire 80 has a second wire end 84 connected to a second wire terminal on the power booster housing. The first wire terminal 82 is configured to be connected to an electrical device terminal 86 on the device housing 20. The second wire terminal 84 is configured to be connected to a power booster terminal 88 on the power booster 18.
When the communication device 12 is secured to the device support structure 58, the electrical terminal 36 of the communication device 12 is electrically connected to the device terminal 86 on the device support structure 58, and the device terminal 86 is connected to the first wire terminal 82. In this position, the wire is in connection with the socket and the power booster. Thus, the integral power source of the communication device is supplemented by the power booster.
In the exemplary embodiment, the device support structure 58 further includes an adjustment mechanism to further facilitate fitting the headband to a variety of user's head sizes. The exemplary embodiment of the headband 14, 16 includes an adjustment mechanism that allows the communication device 12 to be movably supported in relation to the arcuate bands 52. The adjustment mechanism has a support arm 92 that extends upwardly from the device support structure 58 (FIGS. 5, 7). The adjustment mechanism has an adjustment mechanism housing 94 that is secured to first ends 54 of the arcuate bands 52 (FIG. 6). The support arm 92 can be selectively secured to the adjustment mechanism housing 94 at a plurality of positions. The support arm is received in a passageway 96 defined in the adjustment mechanism housing 94, and the support arm 92 is slidable with respect to the support structure housing 94. The support arm 92 can be selectively securable, for example, by a ratcheting mechanism.
Each of the headbands 14, 16 may be secured in tension on the user's head, with the first and second ends of the arcuate band being on opposite sides of the user's head.
The non-powered headband 16, shown in FIGS. 9-14, is similar to the powered headband 14, except that the power booster housing is replaced by a pad support 100 having a pad 102 secured to the inner surface 104 of the pad support 100. The pad 102 is configured to engage the side of a user's head.
The non-powered headband 16 is useful where a user needs additional power capacity for worksites that require extended shift lengths, or for freezer environments.
In summary, it can be appreciated from the foregoing description and illustrations that the exemplary power configurable headband system includes a pair of headbands and a communication device, which can be selectively secured to one of the respective headbands at a given time. A user can assemble the system in two configurations. In the first configuration, the post of the communication device is received in the socket of the first headband. In the second configuration, the post of the communication device is received in the socket of the second headband.
The exemplary power configurable headband system therefore allows a user to have a dedicated communication device, and to have the option to use a lightweight headband where no power supply is required in addition to the integral power source on the communication device. The user also has the option to use a heavier, powered headband, which has a power booster to supplement the integral power source of the communication device.
To supplement the present disclosure, this application incorporates entirely by reference the following commonly assigned patents, patent application publications, and patent applications:

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In the specification and/or figures, typical embodiments and environments of the invention have been disclosed. The present invention is not limited to such exemplary embodiments. The use of the term “and/or” includes any and all combinations of one or more of the associated listed items. The figures are schematic representations and so are not necessarily drawn to scale. Unless otherwise noted, specific terms have been used in a generic and descriptive sense and not for purposes of limitation.

## Claims

1. A power configurable headset system, comprising:
a communication device including: (i) a device housing having a front housing surface and a rear housing surface; (ii) a communication device power source secured at least partially within the device housing; and (iii) an electrical input on or within the device housing configured for receiving power from a power booster; and
a headband including: (i) at least one arcuate band having a first end and a second end; (ii) a device support structure comprising a socket secured to the arcuate band; and (iii) a power booster housing secured to the arcuate band, the power booster housing configured for supporting the power booster;
wherein the device support structure and the housing surface of the communication device are configured for selectively securable engagement;
wherein the electrical input of the communication device is configured to be electrically connected to the power booster to provide additional power capacity to the communication device when (i) the communication device is secured to the device support structure, and (ii) the power booster is supported by the power booster housing; and
wherein the communication device is configured to be revolved to positions within the socket when it is secured to the device support structure and electrically connected to the power booster.

2. The system of claim 1, wherein the communication device includes: (i) an audio input terminal secured to the device housing; (ii) an audio output terminal secured to the device housing; (iii) a speaker connected to the audio output terminal and secured to the device housing; and (iv) a microphone connected to the audio input terminal and secured to the device housing.

3. The system of claim 1, wherein the electrical input comprises an electrical terminal connector.

4. The system of claim 1, wherein the headband is configured to extend over a user's head when the headband is donned on a user's head.

5. The system of claim 4, comprising an ear cushion secured to an inner side of the device support structure, the ear cushion being configured to extend over a user's ear when the headband is donned on a user's head.

6. The system of claim 1, wherein (i) the device support structure is secured to the first end of the arcuate band, and (ii) the rear housing surface of the communication device is configured for selectively securable interfitting engagement with the device support structure.

7. The system of claim 1, comprising a wire including (i) a first wire end connected to a first wire terminal on the device support structure, and (ii) a second wire end connected to a second wire terminal on the power booster housing.

8. The system of claim 1, wherein a power booster is received within and supported by the power booster housing, the power booster comprising one of: a removable battery and an energy harvester.

9. The system of claim 8, wherein the power booster comprises an energy harvester, and the energy harvester includes at least one of: a solar cell, a thermal generator, and a vibrational generator.

10. The system of claim 1, wherein the communication device housing includes a post configured to be selectively received in the socket.

11. The system of claim 1, comprising an adjustment mechanism having (i) a support arm extending upwardly from the device support structure, and (ii) an adjustment mechanism housing, wherein the support arm can be selectively secured to the adjustment mechanism housing at a plurality of positions.

12. A power configurable headset system, comprising:
a communication device having: (i) a device housing, the device housing having a front housing surface and a rear housing surface; (ii) a communication device power source contained within the housing; and (iii) an electrical input terminal integrated within the device housing configured for receiving power from an external power source;
a first headband and a second headband, each headband comprising: (i) at least one arcuate band having a first end and a second end; and (ii) a device support structure comprising a socket, wherein the device support structure is secured to the first end of the arcuate band, and wherein the device support structure and the rear housing surface of the communication device are selectively securable;
the first headband further comprising (i) a power booster housing, the power booster housing being secured to the second end of the arcuate band, and (ii) a power booster supported at least partially within the housing, and wherein when the communication device is secured to the device support structure of the first headband the electrical input of the communication device is configured to be electrically connected to the power booster to provide additional power capacity to the communication device; and
the second headband further comprising a pad support, the pad support being secured to the second end of the arcuate band on the second headband;
wherein, in a first configuration the communication device engages the device support structure of the first headband, and in a second configuration the communication device engages the device support structure of the second headband; and
wherein the communication device is configured to be revolved to positions within the socket when it is secured to the device support structure and electrically connected to the power booster of the first headband.

13. The system of claim 12, wherein the power booster comprises one of: a removable battery and an energy harvester.

14. The system of claim 12, wherein the power booster comprises an energy harvester, and the energy harvester further comprises one of: a solar cell, a thermal generator, and a vibrational generator.

15. The system of claim 12, comprising (i) an audio input terminal secured to the device housing, (ii) an audio output terminal secured to the device housing, (iii) a speaker connected to the audio output terminal and secured to the device housing; and (iv) a microphone connected to the audio input terminal and secured to the device housing.

16. The system of claim 12, wherein the communication device comprises a post configured to be selectively received in the socket.

17. The system claim 16, comprising:
an adjustment mechanism, the adjustment mechanism having a support arm extending upwardly from the device support structure, and the adjustment mechanism having an adjustment mechanism housing, wherein the support arm can be selectively secured to the adjustment mechanism housing at a plurality of positions.

18. A method for configuring a communication device, comprising:
providing a first headband having a power booster, a second headband without a power booster, and a communication device which can be selectively secured within a socket of the first and second headbands to one of the headbands at a given time;
securing the communication device to the first headband;
connecting the power booster to an electrical contact that is connected to the communication device to provide additional power capacity to the communication device; and
revolving the communication device to a position within the socket of the first headband when it is electrically connected to the power booster of the first headband.

19. The method of claim 18, comprising:
disconnecting the power booster from the communication device;
disconnecting the communication device from the first headband; and
securing the communication device to the second headband.

20. The method of claim 18, wherein the, the communication device includes a post configured to be selectively received in the socket.