# Patent

## Title
Systems and methods for controlling rope

## Abstract

A rope control device a main body defining a central opening and first and second side portions, projections extending from the main body, an end recess defined by the first and second projections, an end friction surface formed at a juncture of a projection and the main body, and a bar. With the bar in a first position, the first rope portion is extended through the central opening and at least partly around the bar. With the bar in a second position, the main body and the bar define first and second opening portions of the central opening and the first rope portion is extended through the first and second opening portions and at least partly around the bar. The second rope portion is arranged within the first end recess such that, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.

## Background
RELATED APPLICATIONS
This application, U.S. patent application Ser. No. 15/250,747 filed Aug. 29, 2016 is a continuation of U.S. patent application Ser. No. 14/918,374 filed Oct. 20, 2015, now U.S. Pat. No. 9,428,371, which issued on Aug. 30, 2016.
U.S. patent application Ser. No. 14/918,374 is a continuation of U.S. patent application Ser. No. 13/953,637 filed Jul. 29, 2013, now U.S. Pat. No. 9,162,086 which issued on Oct. 20, 2015.
U.S. patent application Ser. No. 13/953,637 is a continuation of U.S. patent application Ser. No. 13/004,777 filed Jan. 11, 2011, now U.S. Pat. No. 8,495,800 which issued on Jul. 30, 2013.
U.S. patent application Ser. No. 13/004,777 is a continuation-in-part of U.S. patent application Ser. No. 12/689,912 filed Jan. 19, 2010, now U.S. Pat. No. 7,866,634 which issued on Jan. 11, 2011.
U.S. patent application Ser. No. 12/689,912 is a continuation of U.S. patent application Ser. No. 11/999,274 filed Dec. 4, 2007, now U.S. Pat. No. 7,648,126 which issued on Jan. 19, 2010.
U.S. patent application Ser. No. 11/999,274 claims benefit of U.S. Provisional Patent Application Ser. No. 60/873,230 filed Dec. 5, 2006.
The contents of all related applications listed above are incorporated herein by reference.


TECHNICAL FIELD
The present invention relates to systems and methods for controlling rope and, more particularly, to rope control assemblies that allow rope to be played out under control while under loads.
BACKGROUND
Ropes are an essential part of a wide variety of activities related to health and safety, law enforcement recreation, and construction. In particular, the need often exists for a user to use a rope to control the movement of one object (hereinafter the load) relative to another object (hereinafter the anchor point).
Typically, but not necessarily, the anchor point is a fixed location on a structural member such as a tree, building, or the like, and the load is moved relative to the anchor point. However, the anchor point may be formed on a movable object such as a helicopter or ship. The load can take many different forms such as supplies, equipment, an injured person, and/or, in the case of rappelling, the person using the rope.
The construction and use of general purpose rope rigging devices such as tackle blocks, belay devices, ascenders, carabiners, and pulleys are well-known. In addition, numerous rigging devices have been developed specifically to facilitate the use of ropes to control movement of a load relative to an anchor point.
The need exists for lightweight and reliable rope control devices that may be used easily, flexibly, and in a variety of configurations to control movement of a rope to allow a load to be moved relative to an anchor point.
RELATED ART
The Applicant is aware of the following rope control devices that are currently available in the marketplace.
A product that may be referred to as a “Figure 8 Plate” is a flat plate defining first, second, and third holes arranged in a line in that order from a first end towards a second end along a longitudinal axis. The second hole is the smallest, and the third hole is the largest. First and second rounded lateral projections extend outwardly from each side of the plate adjacent to the third hole. A rope is passed through one or more of the holes and around one or more of the lateral projections to allow movement of the rope to be controlled using friction between the device and the rope.
A class of devices known as “Brake Racks” is also known in the art. These devices generally comprise an external frame formed by a U-shaped piece of metal that defines first and second legs and one or more cross-bars that can be pivoted about the first leg of the frame into a locked or unlocked position relative to the second leg of the frame. One example of a brake rack is sold by the Applicant under the tradename “Conterra Hyper 2.”
SUMMARY
The present invention may be embodied as a rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends. The rope control device comprises a main body, first and second projections, a first end recess, a first end friction surface, and a bar. The main body defines a central opening and first and second side portions. The first and second projections extending from the main body. The first end recess is defined by the first and second projections. The first end friction surface is formed at a juncture of the first projection and the main body. The first side portion supports the bar for movement between a first position in which the bar is not in contact the second side portion and a second position in which the bar is in contact with the second side portion. When the bar is arranged in the first position, the first rope portion is extended through the central opening and at least partly around the bar. When the bar is arranged in the second position, the main body and the bar define first and second opening portions of the central opening and the first rope portion is extended through the first and second opening portions and at least partly around the bar. The second rope portion is arranged within the first end recess such that, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.
The present invention may also be embodied as a rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends, the rope control system comprising a main body, first, second, third, and fourth projections, a first end recess, a first end friction surface, and a bar. The main body defines a central opening. The first and second projections generally extend in a first direction. The third and fourth projections generally extend in a second direction, where the second direction is opposite the first direction. The first end recess is defined by the first and second projections. The first end friction surface is formed within the first end recess at a juncture of the first projection and the main body. The bar is supported by the main body the bar for movement between a first position in which the bar engages the main body at one location and a second position in which the bar engages the main body at two locations to divide the central opening into first second opening portions. The bar is arranged in the first position to allow the first rope portion to be extended through the central opening and at least partly around the bar. The bar is arranged in the second position with the first rope portion extending through the first and second opening portions and at least partly around the bar. The second rope portion is arranged within the first end recess such that, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.
The present invention may also be embodied as a rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends, the rope control system comprising a main body, first and second projections, a first end recess, a first end friction surface, and a bar. The main body defines a longitudinal axis, a central opening, and first and second side portions. The first and second projections extending from the main body. Each of the first and second projections defines an intermediate portion and an end portion, the intermediate portions are substantially parallel to the longitudinal axis, and each of the end portions extends from one of the intermediate portions and is angled towards the longitudinal axis. The first end recess is defined by the first and second projections. The first end friction surface is formed within the first end recess at a juncture of the first projection and the main body. The first side portion pivotably supports the bar for movement between a first position in which the bar is not in contact the second side portion and a second position in which the bar is in contact with the second side portion. The bar is arranged in the first position to allow the first rope portion to be extended through the central opening and at least partly around the bar. The bar is arranged in the second position such that the main body and the bar define first and second opening portions of the central opening and the first rope portion extends through the first and second opening portions and at least partly around the bar. The second rope portion is passed through the first end recess such that, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a first example rope control device of the present invention;
FIG. 2 is a plan view of a second example rope control device of the present invention;
FIG. 3 is a section view taken along lines 3-3 in FIG. 2;
FIG. 4 is a partial section view similar to that of FIG. 3 illustrating the assembly of a bar part relative to a main part to obtain a rope control device as depicted in FIG. 1;
FIG. 5 is a partial section view illustrating movement of bar part relative to the main part of a rope control device as depicted in FIG. 1;
FIGS. 6-12 illustrate a plurality of methods of use of a rope control device as depicted in FIG. 1 to control movement of a rope structure;
FIGS. 13-14 depict a first use configuration of using a rope control device as depicted in FIG. 1;
FIG. 15 schematically depicts the first use configuration of using a rope control device as depicted in FIG. 1;
FIG. 16 schematically depicts a second use configuration of using a rope control device as depicted in FIG. 1;
FIG. 17 schematically depicts a third use configuration of using a rope control device as depicted in FIG. 1;
FIG. 18 schematically depicts a fourth use configuration of using a rope control device as depicted in FIG. 1;
FIG. 19 depicts a fifth use configuration of using a rope control device as depicted in FIG. 1;
FIG. 20 is a first perspective view of a third example rope control device of the present invention;
FIG. 21 is a top plan view of the third example rope control device of the present invention;
FIG. 22 is a second perspective view of the third example rope control device of the present invention;
FIG. 23 is a section view of the third example rope control device of FIGS. 20-22;
FIG. 24 is a top plan view of a fourth example rope control device of the present invention;
FIG. 25 is an exploded, top plan view of the fourth example rope control device;
FIG. 26 is an elevation view of a side member of the fourth example rope control device;
FIG. 27 is an elevation view of a bar part of the fourth example rope control device; and
FIG. 28 is a top plan view of a fifth example rope control device.



DETAILED DESCRIPTION
Referring initially to FIG. 1 of the drawing, depicted at 20 therein is a rope control device constructed in accordance with, and embodying, the principles of the present invention. The rope control device 20 is an assembly comprising a main part 22 and a bar part 24. As shown in FIG. 5 of the drawing, the bar part 24 is pivotably connected to the main part 22 for movement into and out of an engaged position (broken lines in FIG. 5).
The example main part 22 is a rigid member comprising a central portion 30 defining a central opening 32. The main part 22 further comprises first, second, third, and fourth projection portions 34a, 34b, 34c, and 34d extending from the central portion 30. The first and second projection portions 34a and 34b define a first end recess 36a, while the third and fourth projection portions 34c and 34d define a second end recess 36b. 
The example central portion 30 comprises first and second side portions 40a and 40b and first and second end portions 42a and 42b. The side portions 40a and 40b are generally straight and parallel, and the end portions 42a and 42b form a bridge between the side portions 40a and 40b. The side portions 40a and 40b are joined to the end portions 42a and 42b at first, second, third, and fourth juncture portions 44a, 44b, 44c, and 44d. As shown in FIG. 2, friction surfaces 46a, 46b, 46c, and 46d are formed within the end recesses 36a and 36b at the junctures between the projection portions 34 and the end portions 42a and 42b. The example central portion 30 is symmetrical about a longitudinal axis A (FIG. 2).
The projection portions 34 extend from the central portion 30 at the juncture portions 44, respectively. Each of the projection portions 34 defines a proximal portion 50, an intermediate portion 52, and a distal portion 54. The proximal portions 50 extend away from the juncture portions 44 at an angle with respect to the longitudinal axis A. The intermediate portions 52 extend at an angle relative to the proximal portions 50 and are substantially parallel to the longitudinal axis A. The distal portions 54 extend at an angle relative to the intermediate portions 52 and also at an angle inwards towards the longitudinal axis A.
Each of the end recesses 36 defined by the projection portions 34 defines an inlet portion 60, a main portion 62, and first and second lateral portions 64 and 66. The inlet portions 60 extend between tips of the distal portions 54 of projection portions 34, while the main portions 62 are located between the inlet portions 60 and the end portions 42 of the central portion 30. The lateral portions 64 and 66 of the end recesses 36 are formed on either side of the main portion 62 and are bounded on three sides by the projection portions 34. The friction surfaces 46 lie within the lateral portions 64 or 66 of the end recesses 36.
In the example rope control device 20, inner surfaces of the intermediate portions 52 are in line with outer surfaces of the side portions 40 of the central portion 30 of the main part 22. The example distal portions 54, the lateral portions 64 or 66 of the end recesses 36, and the friction surfaces 46 are along a line spaced from and parallel the axis A. The distal portions 54 thus extend over the friction surfaces 46 when the main part 22 is viewed along the longitudinal axis A.
In addition, the friction surfaces 46 are curved towards the lateral portions 64 or 66. The radius of curvature of the example friction surfaces 46 is not constant, and the friction surfaces 46 generally take the form of a V-shape.
As shown for example in FIGS. 3-5, the basic shape of the cross-sectional area of the main part 22 is rectangular or square with rounded corners. However, as perhaps best shown in FIGS. 1 and 3-5, flutes or grooves 68a and 68b are formed along at least part of the example main part 22. In particular, FIG. 1 illustrates that the example flute 68a extends along surfaces of the second side portion 40b and the second and third projection portions 34b and 34c. The groove 68b (not visible in FIG. 1) similarly extends along the first side portion 40a and the first and fourth projection portions 34a and 34d. 
Referring again to FIGS. 3-5, the example grooves 68a and 68b extend approximately to the center of the first and second side portions 40a and 40b. The grooves 68a and 68b should remove a first range of approximately 12-20% of the cross-sectional area of at least a portion of the part 22 or a second range of approximately 10-25% of the cross-sectional area of a least a portion of the part 22. The example grooves 68a and 68b remove approximately 16% of the cross-sectional area of each of the first, second, third, and fourth projection portions 34a, 34b, 34c, and 34d and the first and second side portions 40a and 40b of the part 22. The example grooves 68a and 68b are also formed on outward facing surfaces of the projection portions 34a, 34b, 34c, and 34d and the side portions 40a and 40b of the part 22.
The flutes or grooves 68 reduce the weight of the part 22. In particular, the grooves 68 should be sized and dimensioned to reduce the weight of the part 22 without compromising the ability of the part 22 to withstand the loads to which it will be subjected. Additionally, as will be described in further detail below, the part is designed to be used in conjunction with a rope. Friction between such a rope and the part 22 can cause heat to build up within the part 22. This stored heat can degrade the function of the rope under certain circumstances. The example flutes or grooves 68 facilitate the dissipation of heat energy stored within the part 22 by increasing the surface area of the part 22 that is exposed to ambient air. Also, the example flutes or grooves 68 are formed on surfaces of the part 22 that are not likely to come into contact with the rope, thereby reducing the likelihood that the part 22 will abrade the rope.
As perhaps best shown in FIG. 4, the example bar part 24 is an assembly comprising a bar member 70 and a cap member 72. The bar member 70 defines a bar chamber 74. A first threaded portion 76 is formed on the bar member 70, and a second threaded portion 78 is formed on the cap member 72. The bar member 70 and cap member 72 are joined together to form the bar part 24 by engagement of the first and second threaded portions 76 and 78.
The bar member 70 defines first and second end surfaces 80 and 82, an intermediate surface 84, and first and second notches 86 and 88. The diameter of the example end surfaces 80 and 82 are slightly larger than that of the intermediate surface 84. The diameter of the example intermediate surface 84 is smaller at its end portions (adjacent to the end surfaces 80 and 82) than at its central portion between its end portions.
The first notch 86 terminates in the first threaded portion 76 such that, when the cap member 72 is secured to the bar member 70, the first notch 86 is closed to define an opening in the bar part 24. The second notch 88 terminates in the second end surface 82 and the intermediate surface 84 and is spaced from the first notch 86 a distance substantially equal to the distance between the side portions 40a and 40b of the central portion of the main part 22.
As shown in FIGS. 3-5, the first side portion 40a is placed in the first notch 86 of the bar member 70 and the cap member 72 is threaded onto the bar member to capture the first side portion 40a within the opening in the bar member 70 defined by the first notch 86. The bar part 24 thus is capable of pivoting relative to the main part 22 about a pivot axis B defined by the first side portion 40a. 
When the bar part 24 is in a closed position relative to the main part 22 (FIGS. 1-4 and broken lines in FIG. 5), the second side portion 40b of the main part 22 is received within second notch 88. When the bar part 24 is rotated about the pivot axis B out of the closed position relative to the main part 22 (solid lines in FIG. 5), the second side portion 40b is no longer received within the second notch 88.
When the bar part 24 is in the closed position, the bar part 24 divides the central opening of the main part 22 into first and second opening portions 90 and 92. The bar part 24 may be slid along main part towards and away from the end portions 42a and 42b to change the cross-sectional areas of the opening portions 90 and 92 (e.g., portion 90 has a larger cross-sectional area than portion 90 in FIG. 1).
The main part 22 and bar part 24 may be made of one or more of aluminum, titanium, stainless steel, plastic, composites, and/or combinations thereof. Selection of an appropriate material will be made for a particular market and/or operating environment based on factors such as cost, strength, heat dissipation, wear resistance, corrosion resistance, and weight.
The rope control device 20 may be used in a variety ways to control the playing out of one or more ropes while the rope or ropes are under loads. Referring now to FIGS. 6-11 of the drawing, a number of methods of using the rope control device 20 to control movement of a single primary rope 120 are depicted.
FIGS. 6 and 7 illustrate that control of the rope 120 under light loads may be performed using the rope control device 20 by passing the primary rope 120 through the first and second opening portions 90 and 92 and around the bar part 24. Typically, as shown by the example depicted in FIG. 13, a distal end 122 of the rope 120 is secured to a structural point 124 and a load (not shown) is connected to the rope control device 120 by a clip 126 and fixed rope 128. The connections to the structural point 124 and the load can take forms other than those depicted in FIG. 13.
If a free end 130 of the rope 120 is available, the bar part 24 may be placed or left in the closed position relative to the main part 22 and the free end 130 threaded through the first opening 90, around the bar part 24, and through the second opening 92. If, however, the free end 130 is not adjacent to the rope control device 20, the bar part 24 may be rotated out of the closed position and a first intermediate portion 132 of the rope 120 may be looped around the bar part 24. The bar part 24 may then be rotated back into the closed position to capture the rope 120 within the first and second openings 90 and 92 as shown in FIGS. 6 and 7. When the rope 120 is under loads, the first intermediate portion 132 will be in contact with the intermediate surface 84 of the bar part 24.
When the rope 120 is captured within the first and second openings 90 and 92, a second intermediate portion 134 of the rope 120 may then be placed into the first notch 36a as shown in FIG. 7. When the rope 120 is under loads, the second intermediate portion 134 will be in contact with the second friction surface 46b of the main part 22.
As described above, the friction surfaces 46 are curved towards the lateral portions 64 and 66. The curvature of these surfaces 46 increases the surface area of the main part 22 in contact with the rope 120 and thus the friction between these surfaces 46 and the rope 120. In addition, the general V-shape of the example friction surfaces 46 tends to wedge or pinch the rope between the end portions 42 and the projection portions 34 to further increase friction between the surfaces 46 and the rope 120.
With the rope configured as shown in FIG. 7, pulling the free end 130 in a pull direction (shown by arrow P in FIG. 7) away from the rope control device 20 can move the load connected to the device 20 towards the structural point to which the distal end 122 is connected.
The rope control device 20 will, however, typically be used to allow the load connected to the device 20 to be moved away from the structural point 124 to which the distal end 122 is connected. For example, FIGS. 13 and 14 illustrate the rope 120 being fed in a feed direction indicated by an arrow F (opposite the pull direction) towards the device 20 to increase a distance between the structural point 124 and the rope control device 20 and thus between the structural point 124 and the load. The distance d1 in FIG. 13 is shorter than the distance d2 in FIG. 14 after the rope 120 has been fed in the direction of arrow F relative to the rope control device 20.
Friction between first intermediate portion 132 of the rope 120 and the intermediate surface of the bar part 24 and between the second intermediate portion 134 and the friction surface 46b of the main part 22 facilitates control of movement of the rope 120 relative to the rope control device 20 and thus of movement of the load relative to the structural point.
With larger loads, the friction between the rope 120 and the rope control device 20 when configured as shown in FIG. 7 may be insufficient to allow a user to control movement of the rope 120 relative to the rope control device 20. In this case, a third intermediate portion 136 of the rope 120 may be placed into the second end recess 36b and pulled against the third friction surface 46c as generally shown in FIG. 8.
If the additional friction between the third portion 136 and the third friction surface 46c is still insufficient to control playing out of the rope 120 relative to the device 20, a fourth intermediate portion 138 of the rope 120 may be placed into the first end recess 36a and brought against the first friction surface 46a as shown in FIG. 9.
If the cumulative friction between the rope portions 132, 134, 136, and 138 and the surfaces 84, 46b, 46c, and 46a is still insufficient to control movement of the rope 120 relative to the rope control device 20, a fifth intermediate portion 140 of the rope 120 may be placed into the second end recess 36b and brought into contact with the fourth friction surface 46d as shown in FIG. 10.
If the relationship of the rope 120 relative to the rope control device 20 must be fixed in any of the positions depicted in FIG. 7, 8, 9, or 10, a twisted loop may be formed in the rope 120 and placed over an opposing one of the projection portions 34. For example, FIG. 11 depicts a sixth intermediate portion 142 being formed into a twisted loop and drawn over the first projection portion 34a to lock the rope 120 relative to the device 20 in the position depicted in FIG. 10.
In any situation in which a portion of the rope 120 in inserted into an end recess 36, the projection portions 34 are configured such that the distal portions 54 thereof inhibit inadvertent removal of the rope portion from the end recess 36. The distal portions 54, which extend over the lateral portions 64 and 66 of the end recesses 36, as described above, engage the rope 120 to require a positive movement of the rope 120 towards the inlet portion 60 of the recesses 36. The configurations of the example projection portions 34 thus facilitate arrangement of the rope portions against the friction surfaces when loads are not applied to the rope to hold the rope portions against the friction surfaces 46.
FIG. 12 illustrates the use of the rope control device 20 to control movement of first and second ropes 150 and 152. Again, one or more of distal ends 154 and 156 of the ropes 150 and 152, respectively, are typically fixed to one or more structural points and/or one or more loads. A load may also be connected to the rope control device 20.
First intermediate portions 160 and 162 of the ropes 150 and 152, respectively, are arranged over the bar part 24 as described above with reference to FIG. 6. Second intermediate portions 164 and 166 of the ropes 150 and 152, respectively, are placed into the first end recess 36a and drawn against the first and second friction surfaces 46a and 46b, respectively. The ropes 150 and 152 may be used in tandem to control movement of a load relative to an anchor point by displacing free ends 168 and 170 of the ropes 150 and/or 152 towards or away from the rope control device 20.
FIGS. 15-18 schematically depict a number of environments in which the rope control device 20 may be used. In FIG. 15, a person 220 displaces a load 222 relative to a anchor point 224. In FIG. 16, a person 230 forms the load and displaces him or herself relative to a anchor point 232. In FIG. 17, a first person 240 and a second person 242 form the load, and the first person 240 displaces both the first and second persons 240 and 242 relative to a anchor point 244. In FIG. 18, a first person 250 in a stretcher 252 is attended by a second person 254, and a third person 256 displaces the first and second persons 250 and 254 relative to an anchor point 258.
The rope control device 20 may be used in configurations other than those described and depicted herein. As one example, depicted in FIG. 19 is a configuration in which a rope 260 is used in conjunction with a clip 262 and the rope control device 20. A loop is formed in a first intermediate portion 264 of the rope 260 and inserted through the first opening 90 defined by the device 20. The loop formed by the first intermediate portion is then retained by the clip 262. The weight of any load applied to the clip 262 thus increases friction between the clip 262 and the portion of the rope in contact with the clip 262.
The example main part 22 of the rope control device 20 is substantially symmetrical about the longitudinal axis A. The main part 22 is further substantially symmetrical about a lateral axis C (FIG. 2) that is perpendicular to the longitudinal axis A and extends through the center of gravity of the main part 22. While the main part 22 need not be symmetrical within the broader teachings of the present invention, a symmetrical main part 22 as described herein allows the rope control device 20 to be used without regard to end to end orientation.
Further, although FIGS. 6-19 depict certain example uses of the example rope control device 20, the rope control device 20 can be used in other configurations. For example, instead of fixing one end of the rope to the anchor point and the rope control device 20 to the load, the end of the rope can be fixed relative to the load and the rope control device can be fixed relative to the anchor point.
Referring now to FIG. 20 of the drawing, depicted at 320 therein is a third example rope control device constructed in accordance with, and embodying, the principles of the present invention. The example rope control device 320 is an assembly comprising a main part 322 and a bar part 324. As with the example rope control device 20 described above, the bar part 324 is pivotably connected to the main part 322 for movement into and out of an engaged position.
The example main part 322 is a rigid member comprising a central portion 330 defining a central opening 332. The main part 322 further comprises first, second, third, and fourth projection portions 334a, 334b, 334c, and 334d extending from the central portion 330. The first and second projection portions 334a and 34b define a first end recess 336a, while the third and fourth projection portions 334c and 334d define a second end recess 336b. 
As perhaps best shown in FIG. 21, the example central portion 330 comprises first and second side portions 340a and 340b and first and second end portions 342a and 342b. The side portions 340a and 340b are generally straight and parallel, and the end portions 342a and 342b form a bridge between the side portions 340a and 340b. The side portions 340a and 340b are joined to the end portions 342a and 342b at first, second, third, and fourth juncture portions 344a, 344b, 344c, and 344d. 
FIG. 21 further illustrates that friction surfaces 346a, 346b, 346c, and 346d are formed within the end recesses 336a and 336b at the junctures between the projection portions 334 associated with the end recesses 336a and 336b and the end portions 342a and 342b. As with the example central portion 30 described above, the example central portion 330 is symmetrical about a longitudinal axis A.
The projection portions 334 extend from the central portion 330 at the juncture portions 344, respectively. Each of the projection portions 334 defines a proximal portion 350, an intermediate portion 352, and a distal portion 354. The proximal portions 350 extend away from the juncture portions 344 at an angle with respect to the longitudinal axis A. The intermediate portions 352 extend at an angle relative to the proximal portions 350 and are substantially parallel to the longitudinal axis A. The distal portions 354 extend at an angle relative to the intermediate portions 352 and also at an angle inwards towards the longitudinal axis A.
Each of the end recesses 336a, 336b defined by the adjacent pairs 334a, 334b and 334c, 344d of projection portions, respectively, defines an inlet portion 360, a main portion 362, and first and second lateral portions 364 and 366. The inlet portions 360 extend between tips of the distal portions 354 of projection portions 334, while the main portions 362 are located between the inlet portions 360 and the end portions 342 of the central portion 330. The lateral portions 364 and 366 of the end recesses 336 are formed on either side of the main portion 362 and are bounded on three sides by the projection portions 334. The friction surfaces 346 lie within the lateral portions 364 or 366 of the end recesses 336.
In the example rope control device 320, inner surfaces of the intermediate portions 352 are substantially in line with outer surfaces of the side portions 340 of the central portion 330 of the main part 322. The example distal portions 354, the lateral portions 364 or 366 of the end recesses 336, and the friction surfaces 346 are substantially along a line spaced from and parallel to the axis A. The distal portions 354 thus extend over the friction surfaces 346 when the main part 322 is viewed along the longitudinal axis A.
In addition, the friction surfaces 346 are curved towards the lateral portions 364 or 366. The radius of curvature of the example friction surfaces 346 is not constant, and the friction surfaces 346 generally take the form of a V-shape.
As shown for example in FIG. 23, the basic shape of the cross-sectional area of the main part 22 is rectangular or square with rounded corners. However, FIG. 23 shows that flutes or grooves 368a and 368b are formed along at least part of the example main part 22. In particular, as with the example rope control device 20, the example flute 368a extends along surfaces of the second side portion 340b and the second and third projection portions 334b and 334c. The groove 368b similarly extends along the first side portion 340a and the first and fourth projection portions 334a and 334d. 
As shown in FIG. 23, the example grooves 368a and 368b extend approximately to the center of the first and second side portions 340a and 340b. The grooves 368a and 368b should remove a first range of approximately 12-20% of the cross-sectional area of at least a portion of the part 322 or a second range of approximately 10-25% of the cross-sectional area of at least a portion of the part 322. The example grooves 368a and 368b remove approximately 316% of the cross-sectional area of each of the first, second, third, and fourth projection portions 334a, 334b, 334c, and 334d and the first and second side portions 340a and 340b of the part 322. The example grooves 368a and 368b are also formed on outward facing surfaces of the projection portions 334a, 334b, 334c, and 334d and the side portions 340a and 340b of the part 322.
The flutes or grooves 368 reduce the weight of the part 322. In particular, the grooves 368 should be sized and dimensioned to reduce the weight of the part 322 without compromising the ability of the part 322 to withstand the loads to which it will be subjected. Additionally, as will be described in further detail below, the part is designed to be used in conjunction with a rope. Friction between such a rope and the part 322 can cause heat to build up within the part 322. This stored heat can degrade the function of the rope under certain circumstances. The example flutes or grooves 368 facilitate the dissipation of heat energy stored within the part 322 by increasing the surface area of the part 322 that is exposed to ambient air. Also, the example flutes or grooves 368 are formed on surfaces of the part 322 that are not likely to come into contact with the rope, thereby reducing the likelihood that the part 322 will abrade the rope.
As perhaps best shown in FIG. 23, the example bar part 324 is an assembly comprising a bar member 370 and a cap member 372. The bar part 324 may, however, be formed using a single part that is deformed and/or welded or braised to engage the side portion 340a as generally described herein. The bar part 32 may also be formed of two pieces that are welded or braised together to form a single part that engages the side portion 340a as described herein.
The example bar member 370 defines a bar chamber 374. FIG. 23 illustrates that a thickness t of the example bar member 370 is substantially uniform. This thickness t is determined to allow the bar part 324 to perform the structural functions necessary for proper operation of the rope control device 320. However, the thickness of the bar member 370 should be minimized to minimize overall weight of the device 320. Additionally, minimizing the thickness t of the bar member 370 facilitates dissipation of heat within the bar part 324 during use of the rope control device 320.
A first threaded portion 376 is formed on the bar member 370, and a second threaded portion 378 is formed on the cap member 372. The bar member 370 and cap member 372 are joined together to form the bar part 324 by engagement of the first and second threaded portions 376 and 378.
The bar member 370 defines first and second end surfaces 380 and 382, an intermediate surface 384, and first and second notches 386 and 388. The diameter of the example end surfaces 380 and 382 are slightly larger than that of the intermediate surface 384. The diameter of the example intermediate surface 384 is smaller at its end portions (adjacent to the end surfaces 380 and 382) than at its central portion between its end portions.
The first notch 386 terminates in the first threaded portion 376 such that, when the cap member 372 is secured to the bar member 370, the first notch 386 is closed to define an opening in the bar part 324. The second notch 388 terminates in the second end surface 382 and the intermediate surface 384 and is spaced from the first notch 386 a distance substantially equal to the distance between the side portions 340a and 340b of the central portion of the main part 322.
The example rope control device 320 is used in a manner similar to that of the example rope control device 20 described above. In particular, the first side portion 340a is placed in the first notch 386 of the bar member 370 and the cap member 372 is threaded onto the bar member to capture the first side portion 340a within the opening in the bar member 370 defined by the first notch 386. The bar part 324 thus is capable of pivoting relative to the main part 322 about a pivot axis B (FIG. 23) defined by the first side portion 340a. 
When the bar part 324 is in a closed position relative to the main part 322, the second side portion 340b of the main part 322 is received within second notch 388. When the bar part 324 is rotated about the pivot axis B out of the closed position relative to the main part 322, the second side portion 340b is no longer received within the second notch 388.
When the bar part 324 is in the closed position, the bar part 324 divides the central opening of the main part 322 into first and second opening portions 390 and 392. The bar part 324 may be slid along the main part towards and away from the end portions 342a and 342b to change the cross-sectional areas of the opening portions 390 and 392.
The cap member 372 of the example rope control device 320 defines a hole or opening 394 as shown in FIGS. 22 and 23. The opening 394 allows air to flow through the bar chamber 374 to facilitate cooling of the bar part 324 during use of the rope control device 320 as described herein. In the example bar part 324, the example opening 394 is substantially circular and has substantially the same diameter as the bar chamber 374 at the end of the bar part 370.
The main part 322 and bar part 324 may be made of one or more of aluminum, titanium, stainless steel, plastic, composites, and/or combinations thereof. Selection of an appropriate material will be made for a particular market and/or operating environment based on factors such as cost, strength, heat dissipation, wear resistance, corrosion resistance, and weight.
As with the rope control device 20 described above, the rope control device 320 may be used in a variety ways to control the playing out of one or more ropes while the rope or ropes are under loads. In particular, the methods depicted in FIGS. 6-11 of the drawing may also be applied to the rope control device 320.
Referring now to FIGS. 24-27 of the drawing, depicted at 420 therein is a rope control device constructed in accordance with, and embodying, the principles of the present invention. The rope control device 420 is an assembly comprising a main part 422 and a bar part 424. Like the bar part 24 described above, the bar part 424 is pivotably connected to the main part 422 for movement into and out of an engaged position.
The example main part 422 is an assembly comprising a central portion 430 defining a central opening 432. The main part 422 further comprises first, second, third, and fourth projection portions 434a, 434b, 434c, and 434d extending from the central portion 430. The first and second projection portions 434a and 434b define a first end recess 436a, while the third and fourth projection portions 434c and 434d define a second end recess 436b. 
The example central portion 430 comprises first and second side portions 440a and 440b and first and second end portions 442a and 442b. The side portions 440a and 440b are generally straight and parallel, and the end portions 442a and 442b form a bridge between the side portions 440a and 440b. The side portions 440a and 440b are joined to the end portions 442a and 442b at first, second, third, and fourth juncture portions 444a, 444b, 444c, and 444d. As shown in FIG. 24, friction surfaces 446a, 446b, 446c, and 446d are formed within the end recesses 436a and 436b at the junctures between the projection portions 434 and the end portions 442a and 442b. The example central portion 430 is symmetrical about a longitudinal axis A.
The projection portions 434 extend from the central portion 430 at the juncture portions 444, respectively. Each of the projection portions 434 defines a proximal portion 450, an intermediate portion 452, and a distal portion 454. The proximal portions 450 extend away from the juncture portions 444 at an angle with respect to the longitudinal axis A. The intermediate portions 452 extend at an angle relative to the proximal portions 450 and are substantially parallel to the longitudinal axis A. The distal portions 454 extend at an angle relative to the intermediate portions 452 and also at an angle inwards towards the longitudinal axis A.
Each of the end recesses 436 defined by the projection portions 434 defines an inlet portion 460, a main portion 462, and first and second lateral portions 464 and 466. The inlet portions 460 extend between tips of the distal portions 454 of projection portions 434, while the main portions 462 are located between the inlet portions 460 and the end portions 442 of the central portion 430. The lateral portions 464 and 466 of the end recesses 436 are formed on either side of the main portion 462 and are bounded on three sides by the projection portions 434. The friction surfaces 446 lie within the lateral portions 464 or 466 of the end recesses 436.
In the example rope control device 420, inner surfaces of the intermediate portions 452 are in line with outer surfaces of the side portions 440 of the central portion 430 of the main part 422. The example distal portions 454, the lateral portions 464 or 466 of the end recesses 436, and the friction surfaces 46 are along a line spaced from and parallel to the axis A. The distal portions 454 thus extend over the friction surfaces 46 when the main part 422 is viewed along the longitudinal axis A.
In addition, the friction surfaces 46 are curved towards the lateral portions 464 or 466. The radius of curvature of the example friction surfaces 46 is not constant, and the friction surfaces 46 generally take the form of a V-shape.
As perhaps best shown in FIG. 25, the main part 422 is an assembly of four different parts, while FIGS. 25 and 27 illustrate that the example bar part 424 is an integral part and not an assembly of parts.
In particular, the main part 422 defines first and second end members 470 and 472 and first and second side members 474 and 476. The first end member 470 defines first and second threaded cavities 470a and 470b, while the second end member 472 defines third and fourth threaded cavities 472a and 472b. The first side member 474 defines first and second threaded ends 474a and 474b, while the second side member 476 defines third and fourth threaded ends 476a and 476b. The threading of the opposite ends of the side members 474 and 476 are turned in opposite directions so that the end members 470 and 472 may be held in place and the side members rotated to thread the ends 474a, 474b, 476a, and 476b into the cavities 470a, 472a, 470b, and 472b, respectively. In particular, the first threaded cavity 470a is adapted to receive the first threaded end 474a, the second threaded cavity 470b is adapted to receive the third threaded end 476a, the third threaded cavity 472a is adapted to receive the second threaded end 474b, and the fourth threaded cavity 472b is adapted to receive the fourth threaded end 476b. 
As perhaps best shown in FIG. 27, the bar part 424 defines an opening 480 and a notch 482. The opening 480 is sized and dimensioned to allow the first side member 474 to pass therethrough during assembly of the main part 422, thereby rotatably attaching the bar part 424 to the main part 422. The notch 482 is sized and dimensioned to receive the second side member 476 when the bar part 424 is in its engaged position.
The example rope control device 420 may be used in the same basic manner as the example rope control device 20 described above.
Referring now to FIG. 28 of the drawing, depicted at 520 therein is another example rope control device constructed in accordance with, and embodying, the principles of the present invention. The rope control device 520 is an assembly comprising a main part 522 and a bar part 524. Like the bar part 24 described above, the bar part 524 is pivotably connected to the main part 522 for movement into and out of an engaged position.
The example main part 522 is an assembly comprising a central portion 530 defining a main opening 532a and a secondary opening 532b. However, like the main part 22 described above, the main part 522 may be made of a single cast or milled piece. The example main part 522 further comprises first, second, third, and fourth projection portions 534a, 534b, 534c, and 534d extending from the central portion 530. The first and second projection portions 534a and 534b define a first end recess 536a, while the third and fourth projection portions 534c and 534d and the main portion 530 define second and third end recesses 536b and 536c. 
The example rope control device 520 may be used in the same basic manner as the example rope control device 20 described above. In addition, the provision of the secondary opening 532b and the second and third end recesses 536b allow uses of the rope control device 520 in addition to those allowed by the rope control device 20.
The scope of the present invention should thus be determined by claims appended hereto and not the foregoing detailed description of the example rope control device.

## Claims

1. A rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends, the rope control device comprising:
a main body defining
a central opening, and
first and second side portions,

first and second projections extending from the main body;
a first end recess defined by the first and second projections, where a first end inlet portion of the first end recess is defined by the first and second projections;
a first end friction surface formed at a juncture of the first projection and the main body; and
a bar; wherein
the first side portion supports the bar for movement between
a first position in which the bar is not in contact the second side portion, and
a second position in which the bar is in contact with the second side portion;

when the bar is arranged in the first position, the first rope portion is extended through the central opening and at least partly around the bar; and
when the bar is arranged in the second position,
the main body and the bar define first and second opening portions of the central opening, and
the first rope portion is extended through the first and second opening portions and at least partly around the bar; and

the second rope portion is passed between the first and second projections and through the first end inlet portion such that the second rope portion is within the first end recess and, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.

2. A rope control device as recited in claim 1, in which the first and second projections are integrally formed with the main body.

3. A rope control device as recited in claim 2, in which the first and second projections extends away from the central opening.

4. A rope control device as recited in claim 2, further comprising third and fourth projections extend from the main body in a direction generally opposite that of the first and second projections.

5. A rope control device as recited in claim 1, in which:
the main body defines a longitudinal axis;
first and second projections each defines an intermediate portion and a distal portion;
the intermediate portions are substantially parallel to the longitudinal axis;
the distal portions extend from the intermediate portions and are angled towards the longitudinal axis;
a the first inlet portion of the first end recess is formed between the distal portions of the projections of the first pair of projections.

6. A rope control device as recited in claim 1, in which:
the main body defines a longitudinal axis;
third and fourth projections extend from the main body;
the first and second projections define a second end recess,
the third and fourth projections each defines an intermediate portion and a distal portion;
the intermediate portions of the first, second, third, and fourth projections are substantially parallel to the longitudinal axis;
distal portions of the first, second, third, and fourth projections extend from the intermediate portions and are angled towards the longitudinal axis;
the first inlet portion of the first end recess is formed between the distal portions of the projections of the first pair of projections; and
a second inlet portion of the second end recess is formed between the distal portions of the projections of the second pair of projections.

7. A rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends, the rope control device comprising:
a main body defining a central opening;
first and second projections extending in a first direction;
third and fourth projections extending in a second direction, where the second direction is opposite the first direction;
a first end recess defined by the first and second projections, where a first end inlet portion of the first end recess is defined by the first and second projections;
a first end friction surface formed within the first end recess at a juncture of the first projection and the main body;
a bar supported by the main body the bar for movement between
a first position in which the bar engages the main body at one location, and
a second position in which the bar engages the main body at two locations to divide the central opening into first second opening portions; wherein

the bar is arranged in the first position to allow the first rope portion to be extended through the central opening and at least partly around the bar;
the bar is arranged in the second position with the first rope portion extending through the first and second opening portions and at least partly around the bar; and
the second rope portion is passed between the first and second projections and through the first end inlet portion such that the second rope portion is within the first end recess and, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.

8. A rope control device as recited in claim 7, in which the first and second projections are fixed relative to the central opening.

9. A rope control device as recited in claim 7, in which the third and fourth projections are fixed relative to the central opening when the rope is under tension.

10. A rope control device as recited in claim 7, in which the first and second extend away from the central opening.

11. A rope control device as recited in claim 7, in which:
the main body defines a longitudinal axis;
the first, second, third, and fourth projections each defines an intermediate portion and a distal portion;
the intermediate portions are substantially parallel with the longitudinal axis;
the distal portions extend from one of the intermediate portions and are angled towards the longitudinal axis;
the first end recess is defined by the distal portions of the first and second projections;
a second end recess is defined by the third and fourth projections; and
a second end inlet portion of the second end recess is defined by the distal portions of the third and fourth projections.

12. A rope control device as recited in claim 7, in which a second end friction surface is formed at a juncture of the third projection and the main body.

13. A rope control device for controlling a rope defining a first rope end, a second rope end, and first and second rope portions between the first and second rope ends, the rope control device comprising:
a main body defining a longitudinal axis, a central opening, and first and second side portions;
first and second projections extending from the main body, where
each of the first and second projections defines an intermediate portion and a distal portion,
the intermediate portions are substantially parallel to the longitudinal axis, and
each of the distal portions extends from one of the intermediate portions and is angled towards the longitudinal axis;

a first end recess defined by the first and second projections, where a first end inlet portion of the first end recess is defined by the first and second projections;
a first end friction surface formed within the first end recess at a juncture of the first projection and the main body; and
a bar; wherein
the first side portion pivotably supports the bar for movement between a first position in which the bar is not in contact the second side portion and a second position in which the bar is in contact with the second side portion;
the bar is arranged in the first position to allow the first rope portion to be extended through the central opening and at least partly around the bar;
the bar is arranged in the second position such that
the main body and the bar define first and second opening portions of the central opening, and
the first rope portion extends through the first and second opening portions and at least partly around the bar; and

the second rope portion is passed between the distal portions of the first and second projections and through the first end inlet portion such that the second rope portion is within the first end recess and, when the rope is under tension, the second rope portion frictionally engages the first end friction surface.

14. A rope control device as recited in claim 13, in which the first and second projections are fixed relative to the central opening.

15. A rope control device as recited in claim 13, in which the first and second projections extend away from the central opening.

16. A rope control device as recited in claim 13, further comprising third and fourth projections each defining an intermediate portion and a distal portion, in which:
the intermediate portions of the third and fourth projections are substantially parallel to the longitudinal axis;
the distal portions of the third and fourth projections extend from the intermediate portions and are angled towards the longitudinal axis; and
a second end recess is formed between the distal portions of the projections of the second pair of projections.

17. A rope control device as recited in claim 13, in which the distal portions of the first and second projections define the first inlet portion of the first recess.

18. A rope control device as recited in claim 16, in which:
the distal portions of the first and second projections define a first inlet portion of the first recess, the second inlet portion and the main body define a first main portion of the first recess, and the second main portion and the first and second projections define first and second side portions of the first recess, respectively; and
the distal portions of the third and fourth projections define a second inlet portion of the second recess, the first inlet portion and the main body define a second main portion of the second recess, and the first main portion and the third and fourth projections define third and fourth side portions of the second recess, respectively.

19. A rope control device as recited in claim 16, in which the third and fourth projections are fixed relative to the central opening when the rope is under tension.