# Patent

## Title
Liquid crystal composition and liquid crystal display device

## Abstract

To provide a liquid crystal composition satisfying at least one characteristic such as a high maximum temperature of a nematic phase, a low minimum temperature thereof, a small viscosity, a suitable optical anisotropy, a large negative dielectric anisotropy and specific resistance, a high stability to ultraviolet light and heat; a liquid crystal composition having a suitable balance regarding at least two of the characteristics; and an AM device having a short response time, a large voltage holding ratio and contrast ratio, a long service life; a solution is a liquid crystal composition that has a negative dielectric anisotropy, and contains a specific compound having a large negative dielectric anisotropy as a first component and a specific compound having a small viscosity as a second component, and may contain a specific compound having a large negative dielectric anisotropy as a third component, and a liquid crystal display device including the composition.

## Background
This is a Non-Provisional application, which claims priority to Japanese Patent Application No. 2012-015321, filed on Jan. 27, 2012; the contents of which are all herein incorporated by this reference in their entireties. All publications, patents, patent applications, databases and other references cited in this application, all related applications referenced herein, and all references cited therein, are incorporated by reference in their entirety as if restated here in full and as if each individual publication, patent, patent application, database or other reference were specifically and individually indicated to be incorporated by reference.
TECHNICAL FIELD
The invention relates to a liquid crystal composition mainly suitable for use in an active matrix (AM) device and so forth, and an AM device and so forth including the composition. More specifically, the invention relates to a liquid crystal composition having a negative dielectric anisotropy, and a device that includes the composition and has a mode such as an in-plane switching (IPS) mode, a vertical alignment (VA) mode, a fringe field switching (FFS) mode, a polymer sustained alignment (PSA) mode or a field induced photo-reactive alignment (FPA) mode.
BACKGROUND ART
In a liquid crystal display device, a classification based on an operating mode for liquid crystals includes a phase change (PC) mode, a twisted nematic (TN) mode, a super twisted nematic (STN) mode, an electrically controlled birefringence (ECB) mode, an optically compensated bend (OCB) mode, an in-plane switching (IPS) mode, a vertical alignment (VA) mode, a fringe field switching (FFS) mode, a polymer sustained alignment (PSA) mode and a field induced photo-reactive alignment (FPA) mode. A classification based on a driving mode in the device includes a passive matrix (PM) and an active matrix (AM). The PM is classified into static, multiplex and so forth, and the AM is classified into a thin film transistor (TFT), a metal insulator metal (MIM) and so forth. The TFT is further classified into amorphous silicon and polycrystal silicon. The latter is classified into a high temperature type and a low temperature type according to a production process. A classification based on alight source includes a reflective type utilizing natural light, a transmissive type utilizing backlight and a transflective type utilizing both the natural light and the backlight.
The devices include a liquid crystal composition having suitable characteristics. The liquid crystal composition has a nematic phase. General characteristics of the composition should be improved to obtain an AM device having good general characteristics. Table 1 below summarizes a relationship between two of the general characteristics. The general characteristics of the composition will be further explained based on a commercially available AM device. A temperature range of the nematic phase relates to a temperature range in which the device can be used. A preferred maximum temperature of the nematic phase is approximately 70° C. or higher and a preferred minimum temperature of the nematic phase is approximately −20° C. or lower. Viscosity of the composition relates to a response time in the device. A short response time is preferred for displaying moving images on the device. Accordingly, a small viscosity in the composition is preferred. A small viscosity at a low temperature is further preferred.







TABLE 1







General Characteristics of Composition and AM Device










General Characteristics of
General Characteristics of


No.
Composition
AM Device





1
Wide temperature range of a
Wide usable temperature



nematic phase
range


2
Small viscosity 1)
Short response time


3
Suitable optical anisotropy
Large contrast ratio


4
Large positive or negative
Low threshold voltage and



dielectric anisotropy
small electric power




consumption




Large contrast ratio


5
Large specific resistance
Large voltage holding ratio




and large contrast ratio


6
High stability to ultraviolet
Long service life



light and heat





1) A liquid crystal composition can be injected into a liquid crystal cell in a shorter period of






An optical anisotropy of the composition relates to a contrast ratio in the device. A product (Δn×d) of the optical anisotropy (Δn) of the composition and a cell gap (d) in the device is designed so as to maximize the contrast ratio. A suitable value of the product depends on a type of the operating mode. The suitable value is in the range of approximately 0.30 micrometer to approximately 0.40 micrometer in a device having the VA mode, and in the range of approximately 0.20 micrometer to approximately 0.30 micrometer in a device having the IPS mode or the FFS mode. In the above case, a composition having a large optical anisotropy is preferred for a device having a small cell gap. A large absolute value of dielectric anisotropy in the composition contributes to a low threshold voltage, a small electric power consumption and a large contrast ratio in the device. Accordingly, the large absolute value of dielectric anisotropy is preferred. A large specific resistance in a composition contributes to a large voltage holding ratio, and contributes to a large contrast ratio in a device. Accordingly, a composition having a large specific resistance at room temperature and also at a high temperature in an initial stage is preferred. A composition having a large specific resistance, at room temperature and also at a high temperature even after the device has been used for a long period of time, is preferred. Stability of the composition to ultraviolet light and heat relates to a service life of the liquid crystal display device. In the case where the stability is high, the device has a long service life. Such characteristics are preferred for an AM device used in a liquid crystal projector, a liquid crystal television and so forth.
A composition having a positive dielectric anisotropy is used for an AM device having the TN mode. On the other hand, a composition having a negative dielectric anisotropy is used for an AM device having the VA mode. A composition having a positive or negative dielectric anisotropy is used for an AM device having the IPS mode or the FFS mode. A composition having a positive or negative dielectric anisotropy is used for an AM device having the PSA mode or the FPA mode. Examples of liquid crystal compositions are disclosed in Patent literature No. 1 and Patent literature No. 2.
PRIOR ART
Patent Document


    Patent literature No. 1: JP 2006-520327 A.
    Patent literature No. 2: U.S. Pat. No. 6,929,834 B.


A desirable AM device has characteristics such as a wide temperature range in which a device can be used, a short response time, a large contrast ratio, a low threshold voltage, a large voltage holding ratio and a long service life. A shorter response time even by one millisecond is desirable. Thus, desirable characteristics of a composition include a high maximum temperature of a nematic phase, a low minimum temperature of the nematic phase, a small viscosity, a suitable optical anisotropy, a large positive or negative dielectric anisotropy, a large specific resistance, a high stability to ultraviolet light and a high stability to heat.
DISCLOSURE OF INVENTION
The present inventors have diligently continued to conduct research for solving the problem, as a result, have found that a specific liquid crystal composition satisfies desirable characteristics and a liquid crystal display device including the composition exhibits an excellent performance, and thus has completed the invention based on the finding.
The invention concerns a liquid crystal composition that has a negative dielectric anisotropy and contains at least one compound selected from the group of specific compounds as a first component and at least one compound selected from the group of specific compounds as a second component.
The invention also concerns a liquid crystal display device, including the liquid crystal composition.
The invention further concerns use of the liquid crystal composition in the liquid crystal display device.
Technical Problem
One of the aims of the invention is to provide a liquid crystal composition satisfying at least one of characteristics such as a high maximum temperature of a nematic phase, a low minimum temperature of the nematic phase, a small viscosity, a suitable optical anisotropy, a large negative dielectric anisotropy, a large specific resistance, a high stability to ultraviolet light and a high stability to heat. Another aim is to provide a liquid crystal composition having a suitable balance regarding at least two of the characteristics, more specifically, a liquid crystal composition satisfying a low minimum temperature and a large negative dielectric anisotropy. A further aim is to provide a liquid crystal display device including such a composition. An additional aim is to provide a composition having characteristics such as a suitable optical anisotropy to be a small optical anisotropy or a large optical anisotropy, a large negative dielectric anisotropy and a high stability to ultraviolet light, and an AM device having a short response time, a large voltage holding ratio, a large contrast ratio, a long service life and so forth.
Solution to Problem
The invention concerns a liquid crystal composition that contains at least one compound selected from the group of compounds represented by formula (1) as a first component and at least one compound selected from the group of compounds represented by formula (2) as a second component, and has a negative dielectric anisotropy, and concerns a liquid crystal display device including the composition:




wherein, R1, R2, R3 and R4 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine; ring A and ring B are independently 1,4-cyclohexylene, 1,4-cyclohexenylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine, or tetrahydropyran-2,5-diyl; ring C and ring D are independently 1,4-cyclohexylene, 1,4-phenylene, 2-fluoro-1,4-phenylene, 3-fluoro-1,4-phenylene or 2,5-difluoro-1,4-phenylene; X2 and X2 are independently fluorine or hydrogen; Z2 and Z2 are independently a single bond, ethylene, methyleneoxy, carbonyloxy or difluoromethyleneoxy; Z3 is independently a single bond, ethylene, methyleneoxy or carbonyloxy; m is 0, 1 or 2; n is 0 or 1; and p is 1, 2 or 3.

Advantageous Effects of Invention
An advantage of the invention is a liquid crystal composition satisfying at least one of characteristics such as a high maximum temperature of a nematic phase, a low minimum temperature of the nematic phase, a small viscosity, a suitable optical anisotropy, a large negative dielectric anisotropy, a large specific resistance, a high stability to ultraviolet light and a high stability to heat. One aspect of the invention is a liquid crystal composition having a suitable balance regarding at least two of the characteristics. Another aspect is a liquid crystal display device including such a composition. A further aspect is a composition having a suitable optical anisotropy, a large negative dielectric anisotropy, a high stability to ultraviolet light, and so forth, and is an AM device having a short response time, a large voltage holding ratio, a large contrast ratio, a long service life and so forth.


DESCRIPTION OF EMBODIMENTS
Usage of terms herein is as described below. A liquid crystal composition or a liquid crystal display device of the invention may be abbreviated as “composition” or “device,” respectively. The liquid crystal display device is a generic term for a liquid crystal display panel and a liquid crystal display module. “Liquid crystal compound” means a compound having a liquid crystal phase such as a nematic phase or a smectic phase, or a compound having no liquid crystal phase but being useful as a component of the composition. Such a useful compound has a six-membered ring such as 1,4-cyclohexylene and 1,4-phenylene, and a rod-like molecular structure. An optically active compound and a polymerizable compound may occasionally be added to the composition. Even in the case where the compound is liquid crystalline, the compound is classified as an additive herein. At least one compound selected from the group of compounds represented by formula (1) may be abbreviated as “compound (1).” “Compound (1)” means one compound or two or more compounds represented by formula (1). A same rule applies to any other compound represented by any other formula. “At least one” in the context of “replaced” shows allowing free selection of replacement in any position and in any number.
A higher limit of a temperature range of the nematic phase may be abbreviated as “maximum temperature.” A lower limit of the temperature range of the nematic phase may be abbreviated as “minimum temperature.” An expression “a specific resistance is large” means that the composition has a large specific resistance at room temperature and also at a temperature close to the maximum temperature of the nematic phase in an initial stage, and that the composition has a large specific resistance at room temperature and also at a temperature close to the maximum temperature of the nematic phase even after a device has been used for a long period of time. An expression “a voltage holding ratio is large” means that the device has a large voltage holding ratio at room temperature and also at a temperature close to the maximum temperature of the nematic phase in an initial stage, and that the device has a large voltage holding ratio at room temperature and also at a temperature close to the maximum temperature of the nematic phase even after the device has been used for a long period of time. When characteristics such as an optical anisotropy are explained, values obtained according to the measuring methods described in Examples will be used. A first component includes one compound or two or more compounds. “Ratio of the first component” is expressed in terms of weight percent (% by weight) of the first component based on the total weight of the liquid crystal composition. A ratio of a second component, or the like, is expressed in a similar manner. A ratio of the additive mixed with the composition is expressed in terms of weight percent (% by weight) or weight parts per million (ppm) based on the total weight of the liquid crystal composition.
A symbol R1 is used for a plurality of compounds in chemical formulas of component compounds. In two of arbitrary compounds among the plurality of the compounds, a group selected by R1 may be identical or different. In one case, for example, R1 of compound (1) is ethyl and R1 of compound (1-1) is ethyl. In another case, R4 of compound (1) is ethyl and R4 of compound (1-1) is propyl. A same rule applies to a symbol R2, R3 or the like.
The invention includes the items described below.
Item 1. A liquid crystal composition that has a negative dielectric anisotropy and contains at least one compound selected from the group of compounds represented by formula (1) as a first component and at least one compound selected from the group of compounds represented by formula (2) as a second component:




wherein R1, R2, R3 and R4 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine; ring A and ring B are independently 1,4-cyclohexylene, 1,4-cyclohexenylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine, or tetrahydropyran-2,5-diyl; ring C and ring D are independently 1,4-cyclohexylene, 1,4-phenylene, 2-fluoro-1,4-phenylene, 3-fluoro-1,4-phenylene or 2,5-difluoro-1,4-phenylene; X4 and X2 are independently fluorine or hydrogen; Z4 and Z2 are independently a single bond, ethylene, methyleneoxy, carbonyloxy or difluoromethyleneoxy; Z3 is independently a single bond, ethylene, methyleneoxy or carbonyloxy; m is 0, 1 or 2; n is 0 or 1; and p is 1, 2 or 3.

Item 2. The liquid crystal composition according to item 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-1) to formula (1-6):




wherein R1 and R2 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

Item 3. The liquid crystal composition according to item 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-1) according to item 2.
Item 4. The liquid crystal composition according to item 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-3) according to item 2.
Item 5. The liquid crystal composition according to item 1, wherein the second component is at least one compound selected from the group of compounds represented by formula (2-1) to formula (2-13):







wherein R3 and R4 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

Item 6. The liquid crystal composition according to item 1, wherein the second component is at least one compound selected from the group of compounds represented by formula (2-1) according to item 5.
Item 7. The liquid crystal composition according to item 1, wherein the second component is a mixture of at least one compound selected from the group of compounds represented by formula (2-1) according to item 5 and at least one compound selected from the group of compounds represented by formula (2-5) according to item 5.
Item 8. The liquid crystal composition according to item 1, wherein the second component is a mixture of at least one compound selected from the group of compounds represented by formula (2-1) according to item 5 and at least one compound selected from the group of compounds represented by formula (2-7) according to item 5.
Item 9. The liquid crystal composition according to item 1, wherein the second component is a mixture of at least one compound selected from the group of compounds represented by formula (2-1) according to item 5, at least one compound selected from the group of compounds represented by formula (2-5) according to item 5 and at least one compound selected from the group of compounds represented by formula (2-7) according to item 5.
Item 10. The liquid crystal composition according to any one of items 1 to 9, wherein a ratio of the first component is in the range of 3% by weight to 30% by weight and a ratio of the second component is in the range of 10% by weight to 97% by weight, based on the total weight of the liquid crystal composition.
Item 11. The liquid crystal composition according to any one of items 1 to 10, further containing at least one compound selected from the group of compounds represented by formula (3) as a third component:




wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine; ring E and ring G are independently 1,4-cyclohexylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine or chlorine, or tetrahydropyran-2,5-diyl; ring F is 2,3-difluoro-1,4-phenylene, 2-chloro-3-fluoro-1,4-phenylene, 2,3-difluoro-5-methyl-1,4-phenylene, 3,4,5-trifluoronaphthalene-2,6-diyl or 7,8-difluorochroman-2,6-diyl; Z4 and Z5 are independently a single bond, ethylene, methyleneoxy or carbonyloxy; r is 1, 2 or 3; s is 0 or 1, and a sum of r and s is 3 or less.

Item 12. The liquid crystal composition according to item 11, wherein the third component is at least one compound selected from the group of compounds represented by formula (3-1) to formula (3-19):










wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

Item 13. The liquid crystal composition according to item 11, wherein the third component is at least one compound selected from the group of compounds represented by formula (3-1) according to item 12.
Item 14. The liquid crystal composition according to item 11, wherein the third component is a mixture of at least one compound selected from the group of compounds represented by formula (3-1) according to item 12 and at least one compound selected from the group of compounds represented by formula (3-6) according to item 12.
Item 15. The liquid crystal composition according to item 11, wherein the third component is a mixture of at least one compound selected from the group of compounds represented by formula (3-1) according to item 12 and at least one compound selected from the group of compounds represented by formula (3-13) according to item 12.
Item 16. The liquid crystal composition according to item 11, wherein the third component is a mixture of at least one compound selected from the group of compounds represented by formula (3-4) according to item 12 and at least one compound selected from the group of compounds represented by formula (3-8) according to item 12.
Item 17. The liquid crystal composition according to any one of items 11 to 16, wherein a ratio of the third component is in the range of 10% by weight to 85% by weight based on the total weight of the liquid crystal composition.
Item 18. The liquid crystal composition according to any one of items 1 to 17, wherein a maximum temperature of a nematic phase is 70° C. or higher, an optical anisotropy (25° C.) at a wavelength of 589 nanometers is 0.08 or more, and a dielectric anisotropy (25° C.) at a frequency of 1 kHz is −2 or less.
Item 19. A liquid crystal display device including the liquid crystal composition according to any one of items 1 to 18.
Item 20. The liquid crystal display device according to item 19, wherein an operating mode in the liquid crystal display device is a VA mode, an IPS mode, a PSA mode or a FPA mode, and a driving mode in the liquid crystal display device is an active matrix mode.
Item 21. Use of the liquid crystal composition according to any one of items 1 to 18 in the liquid crystal display device.
The invention further includes the following items: (1) the composition, further containing the optically active compound; (2) the composition, further containing the additive such as an antioxidant, an ultraviolet light absorber or an antifoaming agent; (3) an AM device including the composition; (4) a device including the composition, and having a TN, ECB, OCB, IPS, FFS, VA, PSA or FPA mode; (5) a transmissive device including the composition; (6) use of the composition as the composition having the nematic phase; (7) use as an optically active composition by adding the optically active compound to the composition.
The composition of the invention will be explained in the following order. First, a constitution of the component compounds in the composition will be explained. Second, main characteristics of the component compounds and main effects of the compounds on the composition will be explained. Third, a combination of components in the composition, a preferred ratio of the components and the basis thereof will be explained. Fourth, a preferred embodiment of the component compounds will be explained. Fifth, specific examples of the component compounds will be shown. Sixth, the additive that may be mixed with the composition will be explained. Seventh, methods for synthesizing the component compounds will be explained. Last, an application of the composition will be explained.
First, the constitution of the component compounds in the composition will be explained. The composition of the invention is classified into composition A and composition B. Composition A may further contain any other liquid crystal compound, the additive, an impurity or the like in addition to the liquid crystal compound selected from compound (1), compound (2) and compound (3). “Any other liquid crystal compound” means a liquid crystal compound different from compound (1), compound (2) and compound (3). Such a compound is mixed with the composition for the purpose of further adjusting the characteristics. Of any other liquid crystal compounds, a ratio of a cyano compound is preferably as small as possible in view of stability to heat or ultraviolet light. A further preferred ratio of the cyano compound is 0% by weight. The additive includes the optically active compound, the antioxidant, the ultraviolet light absorber, a dye, the antifoaming agent, the polymerizable compound and a polymerization initiator. The impurity includes a compound mixed in a process such as preparation of the component compounds. Even in the case where the compound is liquid crystalline, the compound is classified as the impurity herein.
Composition B consists essentially of a compound selected from compound (1), compound (2) and compound (3). A term “essentially” means that the composition does not contain any liquid crystal compound different from the compounds, excluding the additive and the impurity. Composition B has a smaller number of components than composition A has. Composition B is preferred to composition A in view of cost reduction. Composition A is preferred to composition B in view of possibility of further adjusting physical properties by mixing any other liquid crystal compound.
Second, the main characteristics of the component compounds and the main effects of the compounds on the characteristics of the composition will be explained. The main characteristics of the component compounds are summarized in Table 2 on the basis of advantageous effects of the invention. In Table 2, a symbol L stands for “large” or “high,” a symbol M stands for “medium,” and a symbol S stands for “small” or “low.” The symbols L, M and S represent classification based on a qualitative comparison among the component compounds, and 0 (zero) means “a value is nearly zero.”







TABLE 2







Characteristics of Compounds











Com-
Com-
Com-


Compounds
pound(1)
pound(2)
pound(3)





Maximum Temperature
S to M
S to L
S to L


Viscosity
L
S to M
M to L


Optical Anisotropy
M to L
S to L
M to L


Dielectric Anisotropy
L 1)
0
M to L 1)


Specific Resistance
L
L
L





1) A value of dielectric anisotropy is negative, and the symbol shows magnitude of an absolute value.






Upon mixing the component compounds with the composition, the main effects of the component compounds on the characteristics of the composition are as described below. Compound (1) significantly increases the absolute value of dielectric anisotropy. Compound (2) decreases the viscosity or increases the maximum temperature. Compound (3) increases the absolute value of dielectric anisotropy and decreases the minimum temperature.
Third, the combination of components in the composition, the preferred ratio of the components and the basis thereof will be explained. The combination of the components in the composition includes a combination of the first component and the second component, and a combination of the first component, the second component and the third component. A preferred combination of the components in the composition includes the combination of the first component, the second component and the third component.
A preferred ratio of the first component is approximately 3% by weight or more for increasing the absolute value of dielectric anisotropy, and approximately 30% by weight or less for decreasing the minimum temperature. A further preferred ratio is in the range of approximately 5% by weight to approximately 20% by weight. A particularly preferred ratio is in the range of approximately 5% by weight to approximately 15% by weight.
A preferred ratio of the second component is approximately 10% by weight or more for increasing the maximum temperature or decreasing the viscosity, and approximately 97% or less for decreasing the minimum temperature. A further preferred ratio is in the range of approximately 20% by weight to approximately 80% by weight. A particularly preferred ratio is in the range of approximately 30% by weight to approximately 70% by weight.
A preferred ratio of the third component is approximately 10% by weight or more for increasing the absolute value of dielectric anisotropy, and approximately 85% by weight or less for decreasing the viscosity. A further preferred ratio is in the range of approximately 20% by weight to approximately 75% by weight. A particularly preferred ratio is in the range of approximately 30% by weight to approximately 70% by weight.
Fourth, the preferred embodiment of the component compounds will be explained.
R1, R2, R3, R4, R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.
Preferred R1, R2, R5 or R6 is alkyl having 1 to 12 carbons for increasing the stability to ultraviolet light or increasing the stability to heat, and alkoxy having 1 to 12 carbons for increasing the absolute value of dielectric anisotropy. Preferred R3 or R4 is alkyl having 1 to 12 carbons for increasing the stability to ultraviolet light or the stability to heat, and alkenyl having 2 to 12 carbons for decreasing the minimum temperature.
Preferred alkyl is methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl or octyl. Further preferred alkyl is ethyl, propyl, butyl, pentyl or heptyl for decreasing the viscosity.
Preferred alkoxy is methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy or heptyloxy. Further preferred alkoxy is methoxy or ethoxy for decreasing the viscosity.
Preferred alkenyl is vinyl, 1-propenyl, 2-propenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 4-pentenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 4-hexenyl or 5-hexenyl. Further preferred alkenyl is vinyl, 1-propenyl, 3-butenyl or 3-pentenyl for decreasing the viscosity. A preferred configuration of —CH═CH— in the alkenyl depends on a position of a double bond. Trans is preferred in the alkenyl such as 1-propenyl, 1-butenyl, 1-pentenyl, 1-hexenyl, 3-pentenyl and 3-hexenyl for decreasing the viscosity, for instance. C is preferred in the alkenyl such as 2-butenyl, 2-pentenyl and 2-hexenyl. In the alkenyl, straight-chain alkenyl is preferred to branched-chain alkenyl.
Preferred examples of alkenyl in which at least one of hydrogen is replaced by fluorine include 2,2-difluorovinyl, 3,3-difluoro-2-propenyl, 4,4-difluoro-3-butenyl, 5,5-difluoro-4-pentenyl and 6,6-difluoro-5-hexenyl. Further preferred examples include 2,2-difluorovinyl and 4,4-difluoro-3-butenyl for decreasing the viscosity.
The alkyl does not include cyclic alkyl. The alkoxy does not include cyclic alkoxy. The alkenyl does not include cyclic alkenyl.
Ring A and ring B are independently 1,4-cyclohexylene, 1,4-cyclohexenylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine, or tetrahydropyran-2,5-diyl. Two of arbitrary ring A when m is 2 may be identical or different. Preferred ring A or ring B is 1,4-cyclohexylene for decreasing the minimum temperature, and 1,4-phenylene for increasing the optical anisotropy.
Tetrahydropyran-2,5-diyl includes:




preferably,





Tetrahydropyran-2,5-diyl is left-right asymmetric. However, the rings are defined to be allowed in positions not only in a defined direction but also in a reverse left-right direction as described above. The definition also applies to any other ring in which only one of left and right is defined in a left-right asymmetric ring.
Ring C and ring D are independently 1,4-cyclohexylene, 1,4-phenylene, 2-fluoro-1,4-phenylene, 3-fluoro-1,4-phenylene or 2,5-difluoro-1,4-phenylene, and two of arbitrary ring C when p is 2 or 3 may be identical or different. Preferred ring C or ring D is 1,4-cyclohexylene for decreasing the viscosity, and 1,4-phenylene for increasing the optical anisotropy. With regard to a configuration of 1,4-cyclohexylene, trans is preferred to cis for increasing the maximum temperature. Then, “2-fluoro-1,4-phenylene” or the like is represented by a ring in which a left-hand side is defined as 1-position to show a difference in a position of fluorine between “2-fluoro-1,4-phenylene” and “3-fluoro-1,4-phenylene.”
Ring E and ring G are independently 1,4-cyclohexylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine or chlorine, or tetrahydropyran-2,5-diyl, and two of arbitrary ring E when r is 2 or 3 may be identical or different. Preferred ring E or ring G is 1,4-cyclohexylene for decreasing the viscosity. Ring F is 2,3-difluoro-1,4-phenylene, 2-chloro-3-fluoro-1,4-phenylene, 2,3-difluoro-5-methyl-1,4-phenylene, 3,4,5-trifluoronaphthalene-2,6-diyl or 7,8-difluorochroman-2,6-diyl. Preferred ring F is 2,3-difluoro-1,4-phenylene for decreasing the viscosity and increasing the absolute value of dielectric anisotropy.
X1 and X2 are independently fluorine or hydrogen. Preferred X4 or X2 is fluorine for increasing the absolute value of dielectric anisotropy.
Z1 and Z2 are independently a single bond, ethylene, methyleneoxy, carbonyloxy or difluoromethyleneoxy. When m is 2, two of Z1 may be identical or different. Preferred Z1 or Z2 is methyleneoxy for increasing the absolute value of dielectric anisotropy, and a single bond for decreasing the minimum temperature.
Z3, Z4 and Z5 are independently a single bond, ethylene, methyleneoxy or carbonyloxy. Two of arbitrary Z3 when p is 2 or 3 may be identical or different. Two of arbitrary Z4 when r is 2 or 3 may be identical or different. Preferred Z3 is a single bond for decreasing the viscosity. Preferred Z4 or Z5 is a single bond for decreasing the viscosity, and methyleneoxy for increasing the absolute value of dielectric anisotropy.
Herein, m is 0, 1 or 2. Preferred m is 1 for decreasing the minimum temperature. Then, n is 0 or 1. Preferred n is 0 for decreasing the viscosity.
Moreover, p is 1, 2 or 3. Preferred p is 1 for decreasing the viscosity, and 3 for increasing the maximum temperature.
Furthermore, r is 1, 2 or 3, s is 0 or 1 and a sum of r and s is 3 or less. Preferred r is 1 for decreasing the minimum temperature. Preferred s is 0 for decreasing the viscosity.
Fifth, the specific examples of the component compounds will be shown. In preferred compounds described below, R7 is straight-chain alkyl having 1 to 12 carbons or straight-chain alkoxy having 1 to 12 carbons. R8 and R9 are independently straight-chain alkyl having 1 to 12 carbons or straight-chain alkenyl having 2 to 12 carbons.
Preferred compound (1) includes compound (1-1-1) to compound (1-6-1). Further preferred compound (1) includes compound (1-1-1) to compound (1-3-1). Particularly preferred compound (1) includes compound (1-1-1) and compound (1-3-1). Preferred compound (2) includes compound (2-1-1) to compound (2-13-1). Further preferred compound (2) includes compound (2-1-1), compound (2-3-1), compound (2-5-1), compound (2-7-1) and compound (2-9-1). Particularly preferred compound (2) includes compound (2-1-1), compound (2-5-1) and compound (2-7-1). Preferred compound (3) includes compound (3-1-1) to compound (3-19-1). Further preferred compound (3) includes compound (3-1-1), compound (3-2-1), compound (3-4-1), compound (3-6-1), compound (3-8-1), compound (3-11-1) and compound (3-13-1). Particularly preferred compound (3) includes compound (3-1-1), compound (3-4-1), compound (3-6-1), compound (3-8-1) and compound (3-13-1).
















Sixth, the additive that may be mixed with the composition will be explained. Such an additive includes the optically active compound, the antioxidant, the ultraviolet light absorber, the dye, the antifoaming agent, the polymerizable compound and the polymerization initiator. The optically active compound is mixed with the composition for the purpose of inducing a helical structure in liquid crystals to give a twist angle. Examples of such a compound include compound (4-1) to compound (4-5). A preferred ratio of the optically active compound is approximately 5% by weight or less. A further preferred ratio is in the range of approximately 0.01% by weight to approximately 2% by weight.




The antioxidant is mixed with the composition for the purpose of preventing a decrease in the specific resistance caused by heating in air, or maintaining a large voltage holding ratio at room temperature and also at a temperature close to the maximum temperature of the nematic phase after the device has been used for a long period of time.




Preferred examples of the antioxidant include compound (5) where t is an integer from 1 to 9. In compound (5), preferred t is 1, 3, 5, 7 or 9. Further preferred t is 1 or 7. Compound (5) where t is 1 is effective in preventing a decrease in the specific resistance caused by heating in air because the compound (5) has a large volatility. Compound (5) where t is 7 is effective in maintaining a large voltage holding ratio at room temperature and also at a temperature close to the maximum temperature of the nematic phase even after the device has been used for a long period of time, because the compound (5) has a small volatility. A preferred ratio of the antioxidant is approximately 50 ppm or more for achieving the effect thereof, and approximately 600 ppm or less for avoiding a decrease in the maximum temperature or avoiding an increase in the minimum temperature. A further preferred ratio is in the range of approximately 100 ppm to approximately 300 ppm.
Preferred examples of the ultraviolet light absorber include a benzophenone derivative, a benzoate derivative and a triazole derivative. A light stabilizer such as an amine having steric hindrance is also preferred. A preferred ratio of the light absorber or the stabilizer is approximately 50 ppm or more for achieving the effect thereof, and approximately 10,000 ppm or less for avoiding a decrease in the maximum temperature or avoiding an increase in the minimum temperature. A further preferred ratio is in the range of approximately 100 ppm to approximately 10,000 ppm.
A dichroic dye such as an azo dye or an anthraquinone dye is mixed with the composition to be adapted for a device having a guest host (GH) mode. A preferred ratio of the dye is in the range of approximately 0.01% by weight to approximately 10% by weight based on the liquid crystal composition. The antifoaming agent such as dimethyl silicone oil or methyl phenyl silicone oil is mixed with the composition for preventing foam formation. A preferred ratio of the antifoaming agent is approximately 1 ppm or more for achieving the effect thereof, and approximately 1,000 ppm or less for avoiding a poor display, based on the liquid crystal composition. A further preferred ratio is in the range of approximately 1 ppm to approximately 500 ppm.
The polymerizable compound is mixed with the composition to be adapted for the device having the polymer sustained alignment (PSA) mode. Preferred examples of the polymerizable compound include a compound having a polymerizable group, such as an acrylate, a methacrylate, a vinyl compound, a vinyloxy compound, a propenyl ether, an epoxy compound (oxirane, oxetane) and a vinyl ketone. Particularly preferred examples include an acrylate derivative or a methacrylate derivative. A preferred ratio of the polymerizable compound is approximately 0.05% by weight or more for achieving the effect thereof, and approximately 10% by weight or less for avoiding a poor display, based on the liquid crystal composition. A further preferred ratio is in the range of approximately 0.1% by weight to approximately 2% by weight. The polymerizable compound is preferably polymerized by irradiation with ultraviolet light or the like in the presence of a suitable initiator such as a photopolymerization initiator. Suitable conditions for polymerization, suitable types of the initiator and suitable amounts thereof are known to those skilled in the art and are described in literatures. For example, Irgacure 651 (registered trademark; BASF) and Irgacure 184 (registered trademark; BASF) or Darocure 1173 (registered trademark; BASF), each being a photoinitiator, are suitable for radical polymerization. A preferred ratio of the photopolymerization initiator is in the range of approximately 0.1% by weight to approximately 5% by weight based on the polymerizable compound, and a particularly preferred ratio is in the range of approximately 1% by weight to approximately 3% by weight.
Seventh, the methods for synthesizing the component compounds will be explained. The compounds can be prepared according to known methods. Examples of synthetic methods will be shown. Compound (2-1-1) and compound (2-5-1) are prepared by the method described in JP S59-176221 A (1984). Compound (3-1-1) is prepared by the method described in JP 2000-053602 A (2000). The antioxidant is commercially available. A compound represented by formula (5) where t is 1 is available from Sigma-Aldrich Corporation. Compound (5) where t is 7 and so forth are prepared according to the method described in U.S. Pat. No. 3,660,505 B.
Any compounds whose synthetic methods are not described above can be prepared according to the methods described in books such as Organic Syntheses (John Wiley & Sons, Inc.), Organic Reactions (John Wiley & Sons, Inc.), Comprehensive Organic Synthesis (Pergamon Press) and New Experimental Chemistry Course (Shin Jikken Kagaku Koza in Japanese) (Maruzen Co., Ltd.). The composition is prepared according to publicly known methods using the thus obtained compounds. For example, the component compounds are mixed and dissolved in each other by heating.
Last, the application of the composition will be explained. The composition of the invention mainly has a minimum temperature of approximately −10° C. or lower, a maximum temperature of approximately 70° C. or higher, and an optical anisotropy in the range of approximately 0.07 to approximately 0.20. The device including the composition has a large voltage holding ratio. The composition is suitable for use in the AM device. The composition is particularly suitable for use in a transmissive AM device. A composition having an optical anisotropy in the range of approximately 0.08 to approximately 0.25, and also a composition having an optical anisotropy in the range of approximately 0.10 to approximately 0.30 may be prepared by controlling the ratio of the component compounds or by mixing with any other liquid crystal compound. The composition can be used as the composition having the nematic phase and as the optically active composition by adding the optically active compound.
A preferred minimum temperature of the nematic phase of the liquid crystal composition of the invention is at least approximately 0° C. or lower, a further preferred minimum temperature of the nematic phase is approximately −20° C. or lower, and a particularly preferred minimum temperature of the nematic phase is approximately −30° C. or lower.
A preferred maximum temperature of the nematic phase of the liquid crystal composition of the invention is at least approximately 70° C. or higher, a further preferred maximum temperature of the nematic phase is approximately 75° C. or higher, and a particularly preferred maximum temperature of the nematic phase is approximately 80° C. or higher.
A preferred optical anisotropy at 25° C. and 589 nm for the liquid crystal composition of the invention is in the range of approximately 0.07 to approximately 0.20, a further preferred optical anisotropy is in the range of approximately 0.07 to approximately 0.16, and a particularly preferred optical anisotropy is in the range of approximately 0.08 to approximately 0.12.
A preferred absolute value of dielectric anisotropy at 25° C. for the liquid crystal composition of the invention is at least approximately 1.5 or more, a further preferred absolute value of dielectric anisotropy is approximately 2 or more, and a particularly preferred absolute value of dielectric anisotropy is approximately 2.5 or more.
The composition can be used for the AM device. The composition can also be used for a PM device. The composition can be used for an AM device and a PM device both having a mode such as PC, TN, STN, ECB, OCB, IPS, FFS, VA, PSA or FPA. Use for the AM device having the IPS, FFS, or VA mode is particularly preferred. The device may be of a reflective type, a transmissive type or a transflective type. Use for the transmissive device is preferred. The composition can also be used for an amorphous silicon-TFT device or a polycrystal silicon-TFT device. The composition can also be used for a nematic curvilinear aligned phase (NCAP) device prepared by microencapsulating the composition, and for a polymer dispersed (PD) device in which a three-dimensional network-polymer is formed in the composition.
It will be apparent to those skilled in the art that various modifications and variations can be made in the invention and specific examples provided herein without departing from the spirit or scope of the invention. Thus, it is intended that the invention covers the modifications and variations of this invention that come within the scope of any claims and their equivalents.
The following examples are for illustrative purposes only and are not intended, nor should they be interpreted to, limit the scope of the invention.
EXAMPLES
When a sample was a composition, the sample was measured as was, and values obtained were described. When the sample was a compound, a sample for measurement was prepared by mixing the compound (15% by weight) into mother liquid crystals (85% by weight). Values of characteristics of the compound were calculated according to an extrapolation method using values obtained by measurement: (extrapolated value)={(measured value of a sample)−0.85×(measured value of mother liquid crystals)}/0.15. When a smectic phase (or crystals) precipitated at the ratio thereof at 25° C., a ratio of the compound to the mother liquid crystals was changed step by step in the order of (10% by weight:90% by weight), (5% by weight:95% by weight) and (1% by weight:99% by weight). Values of a maximum temperature, an optical anisotropy, viscosity and a dielectric anisotropy with regard to the compound were obtained according to the extrapolation method.
Components of the mother liquid crystals were as described below. A ratio of each component is expressed in terms of % by weight.

















17.2%


 






27.6%


 






20.7%


 






20.7%


 






13.8%









Characteristics were measured according to the methods described below. Most of the methods are applied as described in EIAJ•ED-2521A of the Standard of Electronic Industries Association of Japan, or as modified thereon.
Maximum Temperature of a Nematic Phase (NI; ° C.):
A sample was placed on a hot plate in a melting point apparatus equipped with a polarizing microscope and was heated at a rate of 1° C. per minute. Temperature when part of the sample began to change from a nematic phase to an isotropic liquid was measured. A higher limit of a temperature range of the nematic phase may be abbreviated as “maximum temperature.”
Minimum Temperature of a Nematic Phase (Tc; ° C.):
A sample having a nematic phase was put in glass vials and kept in freezers at temperatures of 0° C., −10° C., −20° C., −30° C. and −40° C. for 10 days, and then liquid crystal phases were observed. For example, when the sample maintained the nematic phase at −20° C. and changed to crystals or a smectic phase at −30° C., Tc was expressed as Tc≦−20° C. A lower limit of the temperature range of the nematic phase may be abbreviated as “minimum temperature.”
Viscosity (Bulk Viscosity; η; Measured at 20° C.; mPa·s):
A cone-plate (E type) rotational viscometer was used for measurement.
Optical Anisotropy (Refractive Index Anisotropy; Δn; Measured at 25° C.):
Measurement was carried out by means of an Abbe refractometer with a polarizing plate mounted on an ocular, using light at a wavelength of 589 nanometers. A surface of a main prism was rubbed in one direction, and then a sample was added dropwise onto the main prism. A refractive index (nil) was measured when the direction of polarized light was parallel to the direction of rubbing. A refractive index (n⊥) was measured when the direction of polarized light was perpendicular to the direction of rubbing. A value of optical anisotropy was calculated from an equation: Δn=n∥−n⊥.
Dielectric Anisotropy (as; Measured at 25° C.):
A value of dielectric anisotropy was calculated from an equation: Δ∈=∈∥−∈⊥. A dielectric constant (∈∥ and ∈⊥) was measured as described below.
1) Measurement of dielectric constant (∈∥): An ethanol (20 mL) solution of octadecyl triethoxysilane (0.16 mL) was applied to a well-washed glass substrate. After rotating the glass substrate with a spinner, the glass substrate was heated at 150° C. for 1 hour. A sample was put in a VA device in which a distance (cell gap) between two glass substrates was 4 micrometers, and the device was sealed with an ultraviolet-curable adhesive. Sine waves (0.5 V, 1 kHz) were applied to the device, and after 2 seconds, a dielectric constant (∈∥) in the major axis direction of liquid crystal molecules was measured.

2) Measurement of dielectric constant (∈⊥): A polyimide solution was applied to a well-washed glass substrate. After calcining the glass substrate, rubbing treatment was applied to the alignment film obtained. A sample was put in a TN device in which a distance (cell gap) between two glass substrates was 9 micrometers and a twist angle was 80 degrees. Sine waves (0.5 V, 1 kHz) were applied to the device, and after 2 seconds a dielectric constant (E1) in the minor axis direction of the liquid crystal molecules was measured.

Threshold Voltage (Vth; Measured at 25° C.; V):
An LCD-5100 luminance meter made by Otsuka Electronics Co., Ltd. was used for measurement. A light source was a halogen lamp. A sample was put in a normally black mode VA device in which a distance (cell gap) between two glass substrates was 4 micrometers and a rubbing direction was anti-parallel, and the device was sealed with an ultraviolet-curable adhesive. Voltage (60 Hz, rectangular waves) to be applied to the device was increased stepwise from 0 V to 20 V at an increment of 0.02 V. On the occasion, the device was irradiated with light from a direction perpendicular to the device, and the amount of light transmitting through the device was measured. A voltage-transmittance curve was prepared, in which the maximum amount of light corresponds to 100% transmittance and the minimum amount of light corresponds to 0% transmittance. A threshold voltage is voltage at 10% transmittance.
Voltage Holding Ratio (VHR-1; Measured at 25° C.; %):
A TN device used for measurement had a polyimide alignment film, and a distance (cell gap) between two glass substrates was 5 micrometers. A sample was put in the device, and then the device was sealed with an ultraviolet-curable adhesive. A pulse voltage (60 microseconds at 5 V) was applied to the TN device and the device was charged. A decaying voltage was measured for 16.7 milliseconds with a high-speed voltmeter, and area A between a voltage curve and a horizontal axis in a unit cycle was obtained. Area B is an area without decay. A voltage holding ratio is a percentage of area A to area B.
Voltage Holding Ratio (VHR-2; Measured at 80° C.; %):
A TN device used for measurement had a polyimide alignment film, and a distance (cell gap) between two glass substrates was 5 micrometers. A sample was put in the device, and then the device was sealed with an ultraviolet-curable adhesive. A pulse voltage (60 microseconds at 5 V) was applied to the TN device and the device was charged. A decaying voltage was measured for 16.7 milliseconds with a high-speed voltmeter, and area A between a voltage curve and a horizontal axis in a unit cycle was obtained. Area B is an area without decay. A voltage holding ratio is a percentage of area A to area B.
Voltage Holding Ratio (VHR-3; Measured at 25° C.; %):
Stability to ultraviolet light was evaluated by measuring a voltage holding ratio after a device was irradiated with ultraviolet light. A TN device used for measurement had a polyimide alignment film and a cell gap was 5 micrometers. A sample was injected into the device, and then the device was irradiated with ultraviolet light for 20 minutes. A light source was an ultra high-pressure mercury lamp USH-500D (made by Ushio, Inc.), and a distance between the device and the light source was 20 centimeters. In measurement of VHR-3, a decaying voltage was measured for 16.7 milliseconds. A composition having a large VHR-3 has a large stability to ultraviolet light. A value of VHR-3 is preferably 90% or more, further preferably, 95% or more.
Voltage Holding Ratio (VHR-4; Measured at 25° C.; %):
A TN device into which a sample was injected was heated in a constant-temperature bath at 80° C. for 500 hours, and then stability to heat was evaluated by measuring a voltage holding ratio. In measurement of VHR-3, a decaying voltage was measured for 16.7 milliseconds. A composition having a large VHR-4 has a large stability to heat.
Response Time (τ; Measured at 25° C.; ms):
An LCD-5100 luminance meter made by Otsuka Electronics Co., Ltd. was used for measurement. A light source was a halogen lamp. A low-pass filter was set at 5 kHz. A sample was put in a normally black mode VA device in which a distance (cell gap) between two glass substrates was 4 micrometers and a rubbing direction was anti-parallel, and the device was sealed with an ultraviolet-curable adhesive. Rectangular waves (60 Hz, 10 V, 0.5 second) were applied to the device. On the occasion, the device was irradiated with light from a direction perpendicular to the device, and the amount of light passing through the device was measured. The maximum amount of light corresponds to 100% transmittance, and the minimum amount of light corresponds to 0% transmittance. A response time is time required for a change from 90% transmittance to 10% transmittance (fall time; millisecond).
Specific Resistance (ρ; Measured at 25° C.; Qcm):
Into a vessel equipped with electrodes, 1.0 milliliter of a sample was injected. A DC voltage (10 V) was applied to the vessel, and a DC current after 10 seconds was measured. A specific resistance was calculated from the following equation: (specific resistance)={(voltage)×(electric capacity of a vessel)}/{(direct current)×(dielectric constant of vacuum)}.
1H-NMR Analysis:
As a measuring apparatus, DRX-500 (made by Bruker BioSpin Corporation) was used. A sample prepared in Examples and so forth was dissolved in a deuterated solvent such as CDCl3 in which the sample was soluble, and the measurement was carried out under the conditions of room temperature, twenty-four times of accumulation and 500 MHz. In addition, in explaining nuclear magnetic resonance spectra obtained, s, d, t, q and m stand for a singlet, a doublet, a triplet, a quartet and a multiplet, respectively. Tetramethylsilane (TMS) was used as a reference material for a zero point of chemical shifts (6 values). 19F-NMR analysis was also carried out by means of the apparatus.
Gas Chromatographic Analysis:
GC-14B Gas Chromatograph made by Shimadzu Corporation was used for measurement. A carrier gas was helium (2 mL per minute). A sample injector and a detector (FID) were set to 280° C. and 300° C., respectively. A capillary column DB-1 (length 30 m, bore 0.32 mm, film thickness 0.25 μm; dimethylpolysiloxane as a stationary phase, non-polar) made by Agilent Technologies, Inc. was used for separation of component compounds. After the column was kept at 200° C. for 2 minutes, the column was heated to 280° C. at a rate of 5° C. per minute. A sample was prepared in an acetone solution (0.1% by weight), and then 1 microliter of the solution was injected into the sample injector. A recorder was C-R5A Chromatopac made by Shimadzu Corporation or the equivalent thereof. The resulting gas chromatogram showed a retention time of a peak and a peak area corresponding to each of the component compounds.
As a solvent for diluting the sample, chloroform, hexane and so forth may also be used. The following capillary columns may also be used for separating component compounds: HP-1 (length 30 m, bore 0.32 mm, film thickness 0.25 μm) made by Agilent Technologies, Inc., Rtx-1 (length 30 m, bore 0.32 mm, film thickness 0.25 μm) made by Restek Corporation and BP-1 (length 30 m, bore 0.32 mm, film thickness 0.25 μm) made by SGE International Pty. Ltd. A capillary column CBP1-M50-025 (length 50 m, bore 0.25 mm, film thickness 0.25 μm) made by Shimadzu Corporation may also be used for the purpose of avoiding an overlap of peaks of the compounds.
A ratio of liquid crystal compounds contained in a composition may be calculated by the method as described below. The liquid crystal compounds can be detected by means of a gas chromatograph. A ratio of peak areas in a gas chromatogram corresponds to a ratio (in the number of moles) of the liquid crystal compounds. When the capillary column described above was used, a correction coefficient of each of the liquid crystal compounds may be regarded as 1 (one). Accordingly, a ratio (% by weight) of the liquid crystal compounds was calculated from the ratio of the peak areas.
The invention will be explained in detail by way of Examples. The invention is not limited by the Examples described below. The compounds described in Comparative Examples and Examples were expressed using symbols according to definitions in Table 3 below. In Table 3, a configuration of 1,4-cyclohexylene is trans. A parenthesized number next to a symbolized compound corresponds to the number of the compound. A symbol (−) means any other liquid crystal compound. A ratio (percentage) of the liquid crystal compounds is expressed in terms of weight percent (% by weight) based on the total weight of the liquid crystal composition. The liquid crystal composition includes an impurity. Last, values of characteristics of the composition were summarized.







TABLE 3







Method for Description of Compounds using Symbols


R—(A1)—Z1- - - -Zn—(An)—R′








1) Left-terminal Group R—
Symbol





CnH2n+1—
n-


CnH2n+1O—
nO—


CmH2m+1OCnH2n—
mOn-


CH2═CH—
V—


CnH2n+1—CH═CH—
nV—


CH2═CH—CnH2n—
Vn-


CmH2m+1—CH═CH—CnH2n—
mVn-


CmH2m+1—CH═CH—CnH2nO—
mVnO—


CF2═CH—
VFF—


CF2═CH—CnH2n—
VFFn-


F—CnH2n—
Fn-





2) Right-terminal Group —R′
Symbol





—CnH2n+1
-n


—OCnH2n+1
—On


—CH═CH2
—V


—CH═CH—CnH2n+1
—Vn


—CnH2n—CH═CH2
-nV


—CH═CF2
—VFF





3) Bonding Group —Zn—
Symbol





—CnH2n—
n


—COO—
E


—CH═CH—
V


—CH2O—
1O


—OCH2—
O1


—SiH2—
Si


—CF2O—
X





4) Ring Structure —An—
Symbol









H


 






Ch


 






B


 






B(2F)


 






B(F)


 






B(F,F)


 






B(2F,3F)


 






B(2F,3CL)


 






B(2CL,3F)


 






B(3F,6F)


 






B(2F,3F,6Me)


 






dh


 






Cro(7F,8F)


 






Dh


 






Pnr(F4)


 






Pnr(F6)










5) Examples of Description





Example 1 3-H1OPnr(F6)-O2


 








 


Example 2 3-HBB(2F,3F)-O2


 















Comparative Example 1
A liquid crystal composition containing a compound similar to compound (1-3-1) was prepared and measured by the method described above. Components and characteristics of the composition are as described below.


















3-H1OPnr(F4)-O2
Similar to
7%





(1-3-1)



V-HH-3
(2-1-1)
28%



1-BB-3
(2-3-1)
4%



3-HHB-1
(2-5-1)
3%



3-HHB-3
(2-5-1)
3%



5-B(F)BB-2
(2-7-1)
5%



5-B(F)BB-3
(2-7-1)
3%



3-BB(2F,3F)-O2
(3-4-1)
9%



5-BB(2F,3F)-O2
(3-4-1)
5%



V-HHB(2F,3F)-O2
(3-6-1)
11%



2-HH1OB(2F,3F)-O2
(3-8-1)
8%



3-HH1OB(2F,3F)-O2
(3-8-1)
11%



3-HDhB(2F,3F)-O2
(3-11-1)
3%







NI = 79.6° C.; Tc ≦ −20° C.; Δn = 0.112; η = 27.3 mPa · s; Δε = −3.3; Vth = 2.26 V.






Example 1
Compound (1-3-1) was used in place of the compound similar to compound (1-3-1) in Comparative Example 1. The composition was prepared and measured by the method described above. Components and characteristics of the composition are as described below. The composition according to Example 1 has a higher maximum temperature and a larger negative dielectric anisotropy, as compared with the composition according to Comparative Example 1.


















3-H1OPnr(F6)-O2
(1-3-1)
7%




V-HH-3
(2-1-1)
28%



1-BB-3
(2-3-1)
4%



3-HHB-1
(2-5-1)
3%



3-HHB-3
(2-5-1)
3%



5-B(F)BB-2
(2-7-1)
5%



5-B(F)BB-3
(2-7-1)
3%



3-BB(2F,3F)-O2
(3-4-1)
9%



5-BB(2F,3F)-O2
(3-4-1)
5%



V-HHB(2F,3F)-O2
(3-6-1)
11%



2-HH1OB(2F,3F)-O2
(3-8-1)
8%



3-HH1OB(2F,3F)-O2
(3-8-1)
11%



3-HDhB(2F,3F)-O2
(3-11-1)
3%







NI = 81.8° C.; Tc ≦ −20° C.; Δn = 0.113; η = 27.0 mPa · s; Δε = −4.6; Vth = 1.94 V.






Example 2


















3-HPnr(F6)-O2
(1-1-1)
5%




2-HH-3
(2-1-1)
25%



3-HB-O2
(2-2)
7%



3-HHEH-4
(2-4-1)
3%



3-HHB-1
(2-5-1)
3%



V-HHB-1
(2-5-1)
4%



3-HHEBH-3
(2-9-1)
4%



3-HB(F)HH-5
(2-10-1)
3%



3-H2B(2F,3F)-O2
(3-2-1)
15%



5-H2B(2F,3F)-O2
(3-2-1)
9%



3-HBB(2F,3F)-O2
(3-13-1)
8%



4-HBB(2F,3F)-O2
(3-13-1)
3%



3-dhBB(2F,3F)-O2
(3-14-1)
6%



3-HH1OCro(7F,8F)-5
(3-19-1)
5%







NI = 81.6° C.; Tc ≦ −20° C.; Δn = 0.092; η = 26.2 mPa · s; Δε = −4.0; Vth = 2.14 V.






Example 3


















3-H2Pnr(F6)-O2
(1-2-1)
3%




3-H2Pnr(F6)-3
(1-2-1)
3%



V-HH-3
(2-1-1)
29%



VFF-HH-3
(2-1)
4%



V2-BB-1
(2-3-1)
3%



1-BB(F)B-2V
(2-8-1)
3%



3-HB(2F,3F)-O2
(3-1-1)
12%



3-H1OB(2F,3F)-O2
(3-3-1)
3%



3-HHB(2F,3F)-O2
(3-6-1)
10%



5-HHB(2F,3F)-O2
(3-6-1)
8%



2-BB(2F,3F)B-3
(3-9-1)
3%



3-HBB(2F,3F)-O2
(3-13-1)
10%



4-HBB(2F,3F)-O2
(3-13-1)
4%



5-HBB(2F,3F)-O2
(3-13-1)
5%







NI = 85.6° C.; Tc ≦ −20° C.; Δn = 0.109; η = 22.5 mPa · s; Δε = −3.9; Vth = 2.09 V.






Example 4


















3-H1OPnr(F6)-O2
(1-3-1)
5%




V2-BPnr(F6)-O2
(1-6-1)
3%



3-HH-4
(2-1-1)
5%



3-HH-O1
(2-1)
3%



V-HH-3
(2-1-1)
30%



3-HHB-1
(2-5-1)
3%



3-HHB-3
(2-5-1)
3%



2-BB(F)B-3
(2-8-1)
3%



3-HHEBH-3
(2-9-1)
4%



3-HHEBH-4
(2-9-1)
3%



3-H2B(2F,3F)-O2
(3-2-1)
12%



5-H2B(2F,3F)-O2
(3-2-1)
6%



3-HBB(2F,3F)-O2
(3-13-1)
10%



4-HBB(2F,3F)-O2
(3-13-1)
5%



3-HH1OCro(7F,8F)-5
(3-19-1)
5%







NI = 83.0° C.; Tc ≦ −20° C.; Δn = 0.097; η = 26.7 mPa · s; Δε = −3.9; Vth = 2.11 V.






Example 5


















5-HPnr(F6)-O2
(1-1-1)
3%




3-HXPnr(F6)-O2
(1-4-1)
4%



2-HH-3
(2-1-1)
22%



1V-HH-3
(2-1-1)
6%



5-HB-O2
(2-2)
3%



3-HHB-1
(2-5-1)
3%



3-HBB-2
(2-6-1)
3%



3-HB(F)HH-5
(2-10-1)
3%



5-HBB(F)B-2
(2-13-1)
4%



3-HB(2F,3F)-O2
(3-1-1)
15%



5-HB(2F,3F)-O2
(3-1-1)
8%



2O-B(2F,3F)B(2F,3F)-O6
(3-5)
3%



3-DhHB(2F,3F)-O2
(3-10-1)
3%



3-HBB(2F,3F)-O2
(3-13-1)
10%



4-HBB(2F,3F)-O2
(3-13-1)
5%



5-HBB(2F,3F)-O2
(3-13-1)
5%







NI = 82.7° C.; Tc ≦ −20° C.; Δn = 0.106; η = 27.1 mPa · s; Δε = −4.0; Vth = 2.03 V.






Example 6


















3-ChPnr(F6)-O2
(1-5-1)
5%




V-HH-3
(2-1-1)
32%



V-HH-5
(2-1-1)
5%



5-HBBH-3
(2-11-1)
3%



3-HB(F)BH-3
(2-12-1)
3%



V-HB(2F,3F)-O2
(3-1-1)
10%



V-HB(2F,3F)-O4
(3-1-1)
4%



3-HH2B(2F,3F)-O2
(3-7-1)
3%



3-DhH1OB(2F,3F)-O2
(3-12-1)
5%



3-HBB(2F,3F)-O2
(3-13-1)
8%



4-HBB(2F,3F)-O2
(3-13-1)
4%



5-HBB(2F,3F)-O2
(3-13-1)
6%



3-HEB(2F,3F)B(2F,3F)-O4
(3-15-1)
3%



3-HHB(2F,3CL)-O2
(3-16-1)
3%



5-HHB(2F,3CL)-O2
(3-16-1)
3%



3-HBB(2F,3CL)-O2
(3-17-1)
3%







NI = 84.5° C.; Tc ≦ −20° C.; Δn = 0.098; η = 24.8 mPa · s; Δε = −3.8; Vth = 2.12 V.






Example 7


















3-H2Pnr(F6)-O2
(1-2-1)
6%




3-H1OPnr(F6)-O2
(1-3-1)
5%



V-HH-3
(2-1-1)
35%



3-HB-O2
(2-2)
5%



1-BB(F)B-2V
(2-8-1)
3%



3-HB(2F,3F)-O2
(3-1-1)
8%



3-H1OB(2F,3F)-O2
(3-3-1)
3%



3-HHB(2F,3F)-O2
(3-6-1)
6%



3-HHB(2F,3F)-1
(3-6-1)
5%



1V2-HHB(2F,3F)-O2
(3-6-1)
5%



2-BB(2F,3F)B-3
(3-9-1)
3%



3-HBB(2F,3F)-O2
(3-13-1)
10%



3-H1OCro(7F,8F)-5
(3-18-1)
3%



1O1-HBBH-5
(—)
3%







NI = 83.0° C.; Tc ≦ −20° C.; Δn = 0.105; η = 26.9 mPa · s; Δε = −4.7; Vth = 1.89 V.






Example 8


















3-H1OPnr(F6)-O2
(1-3-1)
6%




V-HH-3
(2-1-1)
29%



V2-HB-1
(2-2-1)
4%



3-HHB-1
(2-5-1)
3%



3-HHB-O1
(2-5)
3%



5-HB(F)HH-V
(2-10-1)
3%



3-BB(2F,3F)-O2
(3-4-1)
10%



2O-BB(2F,3F)-O2
(3-4)
4%



V-HHB(2F,3F)-O2
(3-6-1)
10%



2-HH1OB(2F,3F)-O2
(3-8-1)
8%



3-HH1OB(2F,3F)-O2
(3-8-1)
12%



2-BB(2F,3F)B-3
(3-9-1)
5%



3-HDhB(2F,3F)-O2
(3-11-1)
3%







NI = 86.8° C.; Tc ≦ −20° C.; Δn = 0.105; η = 26.3 mPa · s; Δε = −4.6; Vth = 2.01 V.






Example 9


















3-H1OPnr(F6)-O2
(1-3-1)
3%




3-DhPnr(F6)-O2
(1)
3%



V-HH-3
(2-1-1)
30%



7-HB-1
(2-2-1)
3%



3-HHB-1
(2-5-1)
3%



V-HHB-1
(2-5-1)
3%



5-HBB(F)B-3
(2-13-1)
3%



3-BB(2F,3F)-O2
(3-4-1)
10%



2O-BB(2F,3F)-O2
(3-4)
4%



V-HHB(2F,3F)-O2
(3-6-1)
10%



2-HH1OB(2F,3F)-O2
(3-8-1)
8%



3-HH1OB(2F,3F)-O2
(3-8-1)
12%



2-BB(2F,3F)B-3
(3-9-1)
5%



3-HBB(2F,3F)-O2
(3-13-1)
3%







NI = 86.7° C.; Tc ≦ −20° C.; Δn = 0.110; η = 27.0 mPa · s; Δε = −4.6; Vth = 2.00 V.






As compared with the composition according to Comparative Example 1, the compositions according to Example 1 to Example 9 have a higher maximum temperature and a larger negative dielectric anisotropy. Therefore, the liquid crystal composition of the invention has superior characteristics.
Although the invention has been described and illustrated with a certain degree of particularity, it is understood that the disclosure has been made only by way of example, and that numerous changes in the conditions and order of steps can be resorted to by those skilled in the art without departing from the spirit and scope of the invention.
INDUSTRIAL APPLICABILITY
The invention concerns a liquid crystal composition satisfying at least one of characteristics such as a high maximum temperature of a nematic phase, a low minimum temperature of the nematic phase, a small viscosity, a large optical anisotropy, a large dielectric anisotropy, a large specific resistance, a high stability to ultraviolet light and a high stability to heat, or a liquid crystal composition having a suitable balance regarding at least two of the characteristics. A liquid crystal display device including such a composition is applied to constitute an AM device having a short response time, a large voltage holding ratio, a large contrast ratio, a long service life and so forth, and thus can be used for a liquid crystal projector, a liquid crystal television and so forth.

## Claims

1. A liquid crystal composition that has a negative dielectric anisotropy and contains at least one compound selected from the group of compounds represented by formula (1) as a first component and at least one compound selected from the group of compounds represented by formula (2-1) as a second component:



wherein R1 and R2 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine; R3 is independently ethyl or vinyl; R4 is propyl; ring A and ring B are independently 1,4-cyclohexylene, 1,4-cyclohexenylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine, or tetrahydropyran-2,5-diyl; X1 and X2 are fluorine; Z1 and Z2 are independently a single bond, ethylene, methyleneoxy, carbonyloxy or difluoromethyleneoxy; m is 0, 1 or 2; and n is 0 or 1.

2. The liquid crystal composition according to claim 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-1) to formula (1-6):



wherein R1 and R2 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

3. The liquid crystal composition according to claim 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-1)



wherein R1 and R2 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

4. The liquid crystal composition according to claim 1, wherein the first component is at least one compound selected from the group of compounds represented by formula (1-3)



wherein R1 and R2 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

5. The liquid crystal composition according to claim 1, wherein a ratio of the first component is in the range of 3% by weight to 30% by weight and a ratio of the second component is in the range of 10% by weight to 97% by weight, based on the total weight of the liquid crystal composition.

6. The liquid crystal composition according to claim 1, further containing at least one compound selected from the group of compounds represented by formula (3) as a third component:



wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine; ring E and ring G are independently 1,4-cyclohexylene, 1,4-phenylene, 1,4-phenylene in which at least one of hydrogen is replaced by fluorine or chlorine, or tetrahydropyran-2,5-diyl; ring F is 2,3-difluoro-1,4-phenylene, 2-chloro-3-fluoro-1,4-phenylene, 2,3-difluoro-5-methyl-1,4-phenylene, 3,4,5-trifluoronaphthalene-2,6-diyl or 7,8-difluorochroman-2,6-diyl; Z4 and Z5 are independently a single bond, ethylene, methyleneoxy or carbonyloxy; r is 1, 2 or 3; s is 0 or 1, and a sum of r and s is 3 or less.

7. The liquid crystal composition according to claim 6, wherein the third component is at least one compound selected from the group of compounds represented by formula (3-1) to formula (3-19):









wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

8. The liquid crystal composition according to claim 6, wherein the third component is at least one compound selected from the group of compounds represented by formula (3-1)



wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

9. The liquid crystal composition according to claim 6, wherein the third component is a mixture of at least one compound selected from the group of compounds represented by formula (3-1) and at least one compound selected from the group of compounds represented by formula (3-13)



wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

10. The liquid crystal composition according to claim 6, wherein the third component is a mixture of at least one compound selected from the group of compounds represented by formula (3-4) and at least one compound selected from the group of compounds represented by formula (3-8)



wherein R5 and R6 are independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or alkenyl having 2 to 12 carbons, or alkenyl having 2 to 12 carbons in which at least one of hydrogen is replaced by fluorine.

11. The liquid crystal composition according to claim 6, wherein a ratio of the third component is in the range of 10% by weight to 85% by weight based on the total weight of the liquid crystal composition.

12. The liquid crystal composition according to claim 1, wherein a maximum temperature of a nematic phase is 70° C. or higher, an optical anisotropy (25° C.) at a wavelength of 589 nanometers is 0.08 or more, and a dielectric anisotropy (25° C.) at a frequency of 1 kHz is −2 or less.

13. A liquid crystal display device including the liquid crystal composition according to claim 1.

14. The liquid crystal display device according to claim 13, wherein an operating mode in the liquid crystal display device is a VA mode, an IPS mode, a PSA mode or a FPA mode, and a driving mode in the liquid crystal display device is an active matrix mode.

15. A method of using the liquid crystal composition according to claim 1 in the liquid crystal display device.