# Patent

## Title
Image recording apparatus

## Abstract

An image recording apparatus, including a sheet-supply tray device which accommodates and holds a plurality of recording sheets and which supplies the recording sheets, one by one, in a sheet-supply direction; and an image recording device which records an image on each of the recording sheets supplied from the sheet-supply tray device. The sheet-supply tray device includes a first tray which accommodates and holds at least one first sheet of the plurality of recording sheets; a second tray which accommodates at least one second sheet of the plurality of recording sheets, and which selectively takes a stacked posture thereof in which the second tray is stacked on the first tray, and an opening posture thereof in which at least a portion of the second tray opens at least a portion of the first tray; and at least one dropping preventing cover which prevents the at least one second sheet from dropping out of the second tray in a state in which the second tray takes the opening posture thereof.

## Background
The present application is based on Japanese Patent Application No. 2006-051348 filed on Feb. 27, 2006, the contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an image recording apparatus that records an image on a recording sheet, and in particular to a construction of a sheet-supply tray device that is employed by the image recording apparatus and that accommodates and holds a plurality of recording sheets.
2. Discussion of Related Art
FIG. 12 illustratively shows an internal construction of a conventional ink-jet image recording apparatus disclosed by, e.g., Japanese Patent Application Publication No. 2005-246907.
In a lower portion of the ink-jet image recording apparatus, there is provided a sheet-supply tray 201 that accommodates a plurality of recording sheets. A sheet-supply roller 202 as a sheet mover is provided above the sheet-supply tray 201. Rotation of the sheet-supply roller 202 results in supplying, from the sheet-supply tray 201, the recording sheets, one by one, in a sheet-supply direction. Each recording sheet is conveyed along a sheet-convey path 203 represented by a two-dot-chain line. An ink-jet recording head 204 is provided midway in the sheet-convey path 203, and a platen 205 is opposed to the ink-jet recording head 204. A drive roller 206 and a presser roller 207 are provided on an upstream side of the ink-jet recording head 204, and cooperate with each other to nip each recording sheet and convey the same toward the recording head 204. While the ink-jet recording head 204 is moved in a scanning direction perpendicular to the drawing sheet of FIG. 12, the recording head 204 eject droplets of ink toward the recording sheet being temporarily positioned on the platen 205, so as to record an image on the recording sheet. A sheet-discharge roller 208 and a presser roller 209 are provided on a downstream side of the ink-jet recording head 204, and cooperate with each other to nip the recording sheet on which the image has been recorded and discharge the same to a sheet-discharge tray 210.
Meanwhile, the ink-jet recording head 204 may record, e.g., a document on an A4-Size ordinary sheet or record, e.g., a picture on an L-Size glossy sheet. That is, the ink-jet recording apparatus may deal with recording sheets of different sorts (e.g., different materials or different sizes), depending upon images to be recorded. However, if, when a first image is recorded on a recording sheet of a first sort and subsequently a second image is recorded on a recording sheet of a different, second sort, a user needs to replace all the recording sheets of the first sort, remaining in the sheet-supply tray 201, with the recording sheets of the second sort, it is very cumbersome for the user.
In addition, even if a single sheet-supply tray may be able to simultaneously accommodate recording sheets of different sorts, it is required that the recording sheets of one sort do not interfere with replenishing of the recording sheets of the other sort, and it is additionally required that when the recording sheets of the other sort is replenished, the recording sheets of the one sort be prevented from dropping out of the sheet-supply tray.
SUMMARY OF THE INVENTION
In the above-identified background, the present invention has been developed. It is therefore an object of the present invention to solve at least one of the above identified problems. It is another object of the present invention to provide an image recording apparatus that can accommodate a plurality of sorts of recording sheets and that can permit a user to replenish, without causing dropping of recording sheets of a first sort, recording sheets of a second sort.
According to the present invention, there is provided an image recording apparatus, comprising a sheet-supply tray device which accommodates and holds a plurality of recording sheets and which supplies the recording sheets, one by one, in a sheet-supply direction; and an image recording device which records an image on each of the recording sheets supplied from the sheet-supply tray device. The sheet-supply tray device includes a first tray which accommodates and holds at least one first sheet of the plurality of recording sheets, a second tray which accommodates at least one second sheet of the plurality of recording sheets, and which selectively takes a stacked posture thereof in which the second tray is stacked on the first tray, and an opening posture thereof in which at least a portion of the second tray opens at least a portion of the first tray, and at least one dropping preventing cover which prevents the at least one second sheet from dropping out of the second tray in a state in which the second tray takes the opening posture thereof.
In the present image recording apparatus, the sheet-supply tray device includes the first and second trays and accordingly can simultaneously accommodate at least two sorts of recording sheets. Thus, the image recording apparatus can record, e.g., a document on an A4-Size ordinary sheet and also record, e.g., a picture on an L-Size glossy sheet, while a user need not replace the A4-Size ordinary sheets with the L-Size glossy sheets or vice versa. When the user replenishes the first tray with a first sort of recording sheets, the posture of the second tray is changed, relative to the first tray, from its stacked posture to its opening posture. Thus, the first tray is opened and accordingly the user is permitted to replenish easily the first tray with the first sort of recording sheets. In addition, when the first tray is replenished with the first sort of recording sheets, i.e., when the second tray is changed to its opening posture, a second sort of recording sheets accommodated by the second tray are prevented from dropping out of the second tray. Therefore, the replenishing of the first tray with the first sort of recording sheets can be easily carried out.



BRIEF DESCRIPTION OF THE DRAWINGS
The above and optional objects, features, and advantages of the present invention will be better understood by reading the following detailed description of the preferred embodiments of the invention when considered in conjunction with the accompanying drawings, in which:
FIG. 1 is a perspective view showing an external construction of a multi-function device (MFD) to which the present invention is applied;
FIG. 2 is a cross-sectional view showing an internal construction of the MFD;
FIG. 3 is a perspective view of a sheet-supply tray device of the MFD;
FIG. 4 is a plan view of the sheet-supply tray device;
FIG. 5 is a cross-sectional view taken along 5, 5 in FIG. 4;
FIG. 6 is a cross-sectional view taken along 6, 6 in FIG. 4;
FIG. 7 is a perspective view showing an opening posture of a second tray of the sheet-supply tray device;
FIG. 8 is a plan view showing the opening posture of the second tray of the sheet-supply tray device;
FIG. 9 is a cross-sectional view taken along 9, 9 in FIG. 8;
FIG. 10 is a schematic view showing a construction of the sheet-supply tray device;
FIG. 11 is a schematic view showing the changing of posture of the second tray of the sheet-supply tray device; and
FIG. 12 is a schematic view showing an internal construction of a conventional ink-jet recording apparatus.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, there will be described preferred embodiments of the present invention by reference to the drawings.
FIG. 1 shows an external appearance of a “multi-function device (MFD)” 1; and FIG. 2 shows an internal construction of the MFD 1.
The MFD 1 has a printer function, a scanner function, a copier function, and a facsimile-machine function, and includes a printer portion 2 provided in a lower portion thereof, and a scanner portion 3 provided in an upper portion thereof that is integral with the lower portion. In the MFD 1, the printer portion 2 corresponds to an image recording apparatus to which the present invention is applied, and accordingly the functions other than the printer function may be omitted. That is, the principle of the present invention is applicable to not only the MFD 1 but also a single-function printer that has only the printer function and does not have the scanner, copier, or facsimile-machine function.
When the MFD 1 functions as the printer, the MFD 1 may be connected to an external computer, not shown, so that the printer portion 2 may record, based on image data or document data supplied from the computer, an image or a document on a recording sheet such as a paper sheet. In addition, the MFD 1 may be connected to an external device such as a digital camera, so that the printer portion 2 may record, based on image data supplied from the digital camera, an image on a recording sheet. Moreover, the MFD 1 may include a recording-medium receiving portion that can receive each of various sorts of recording media, such as a memory card, so that the printer portion 2 may record, based on image data stored by the each recording medium, an image on a recording sheet.
When the MFD 1 functions as the scanner, the scanner portion 3 reads an original image and transmits image data representing the read image, to the computer. Alternatively, the image data may be recorded on any of various sorts of recording media, such as a memory card. When the MFD 1 functions as the copier, the scanner portion 3 reads an original image and the printer portion 2 records, based on image data representing the read image, an image on a recording sheet. When the MFD 1 functions as the facsimile machine, the scanner portion 3 reads an original image and transmits, via a telephone line, image data representing the read image, to a remote facsimile machine. In addition, based on facsimile data received by the MFD 1, the printer portion 2 may record an image on a recording sheet.
As shown in FIG. 1, a length and a width of the MFD 1 are greater than a height thereof. Thus, the MFD 1 has a flat appearance with a generally rectangular parallelepiped shape. In the lower portion of the MFD 1, the printer portion 2 is provided. The printer portion 2 has a front opening 4 formed in a front surface of the MFD 1, and additionally has a sheet-supply tray device 20 and a sheet-discharge tray 21 both of which are exposed through the front opening 4. The sheet-supply tray device 20 can accommodate a plurality of sorts of recording sheets, e.g., sheets of different sizes not larger than A4 Size, such as A4 Size, B5 Size, or Postcard Size. As shown in FIG. 1, the sheet-supply tray device 20 includes a slideable member 20a that is extensible frontward to increase an area of a bottom surface (i.e., a sheet-support surface) of the tray device 20, so that the tray device 20 can accommodate Legal-Size recording sheets. The recording sheets stored by the sheet-supply tray device 20 are supplied, one by one, to an image recording unit 24 (i.e., an image recording device) of the printer portion 2, so that a desired image may be recorded on each recording sheet and then the each recording sheet is discharged onto the sheet-discharge tray 21.
The scanner portion 3 is provided in the upper portion of the MFD 1. The scanner portion 3 is a so-called “flat-bed” scanner. As shown in FIGS. 1 and 2, the scanner portion 3 includes a glass plate 31 on which an original sheet having an original image is placed; a pivotable cover member 30 that can be freely opened and freely closed to cover the original sheet placed on an upper surface of the glass plate 31; and an image sensor 32 that is provided below a lower surface of the glass plate 31 and reads the original image from the original sheet placed on the glass plate 31. The cover member 30 also functions as a top plate of the MFD 1. The image sensor 32 can be reciprocated in a direction perpendicular to the drawing sheet of FIG. 2.
The cover member 30 includes an original-sheet tray 33; a sheet-discharge tray 34; and an ADF (automatic document feeder) 5 that continuously feeds original sheets from the original-sheet tray 33 to the sheet-discharge tray 34 along a sheet-feed path, not shown. When the ADF 5 feeds each original sheet, the original sheet is temporarily placed on the glass plate 31, so that the image sensor 32, provided below the glass plate 31, can read an original image of the original sheet.
An operation panel 6 is provided in a front end portion of a top portion of the MFD 1. The operation panel 6 is for operating the printer portion 2 and the scanner portion 3. The operation panel 6 includes various operation keys 35 and a liquid crystal display (LCD) 36 that are usable by a user to input various commands to operate the MFD 1. In the case where the MFD 1 is connected to an external computer such as a personal computer (PC), the MFD 1 may be operated according to commands supplied from the external computer via a printer driver or a scanner driver.
The MFD 1 has, in the front surface thereof, a slot portion 7 into which various sorts of small-size memory cards can be inserted. When the operation panel 6 is operated by the user in an appropriate manner, the MFD 1 reads image data stored by the memory card inserted in the slot portion 7, and the LCD 36 of the operation panel 6 displays, based on the thus read image data, information related to the image data. Thus, the user can select, by operating the various keys 35 of the operation panel 6, one or more desired images from the image data, so that the printer portion 2 may record or print the image(s) on the recording sheet(s).
The present invention relates to the construction of the sheet-supply tray device 20 of the MFD 1. The sheet-supply tray device 20 has the following features: First, the tray device 20 has a double-tray arrangement including, as a lower tray and an upper tray, a first tray 91 and a second tray 92, described later, wherein the second tray 92 can change its posture relative to the first tray 91, i.e., can selectively take an opening posture thereof (FIG. 9) and a stacked posture thereof (FIG. 6). Second, the tray 20 is constructed as a unit wherein a portion of the tray device 20 also functions as the sheet-discharge tray 21. Third, the sheet-supply tray device 20 (or the second tray 92 thereof) includes a pair of sheet covers 111, 112 as a pair of dropping preventing covers. Since the two sheet covers 111, 112 are employed, recording sheets can be reliably held by the second tray 92, without causing dropping of the recording sheets out of the second tray 92, even if the second tray 92 may take its opening posture.
Hereinafter, the internal construction of the MFD 1, in particular, the construction of the printer portion 2 will be described by reference to the drawings.
As shown in FIG. 2, the sheet-supply tray device 20 is provided in the bottom portion of the MFD 1. The tray device 20 is insertable into, and removable from, a housing of the MFD 1, in rightward and leftward directions in the figure. In the state in which the sheet-supply tray device 20 is inserted in the housing, the recording sheets accommodated by the tray device 20 can be supplied, one by one, by a sheet-supply roller 25 as a sheet mover in a rightward direction in FIG. 2, i.e., a sheet-supply direction, and can be conveyed toward the image recording unit 24 along the sheet-convey path 23. Meanwhile, in the state in which the sheet-supply tray device 20 is removed from the housing, the user can replenish the tray device 20 with new recording sheets.
In other words, in the present embodiment, the sheet-supply tray device 20 is inserted into, and removed from, the front opening 4 of the MFD 1 in respective directions, indicated by Arrow 137, that are parallel to the sheet-supply direction. Thus, the user can insert and draw the tray device 20 into and from the MFD 1 through the front opening 4 thereto. Therefore, when the user replenishes the tray device 20 with new recording sheets, he or she can quickly draw the tray device 20 from the MFD 1 and, after the replenishing, he or she can quickly insert the tray device 20 into the MFD 1. Thus, the user can easily and quickly replenish the tray device 20 with new recording sheets.
The sheet-supply tray device 20 has an inclined sheet-separate plate 102 that is provided in a downstream-side end portion thereof with respect to the sheet-supply direction in which each recording sheet is supplied from the tray device 20. The sheet-separate plate 102 is inclined toward a rear surface of the MFD 1. The inclined sheet-separate plate 102 is for separating each of the recording sheets stacked in the sheet-supply tray device 20, from the other recording sheets, and guiding a movement of the separated recording sheet in an upward direction toward the sheet-convey path 23. As shown in FIG. 2, the sheet-convey path 23 first extends upward from the sheet-separate plate 102, and then curves toward the front surface of the MFD 1. That is, the sheet-convey path 23 extends from the rear portion of the MFD 1 toward the front portion thereof via the image recording unit 24 and the sheet-discharge tray 21. Thus, the sheet-convey path 23 includes a U-turn portion through which the direction of conveying of each recording sheet is reversed from the rearward direction to the frontward direction before the recording sheet is supplied to the image recording unit 24. After the image recording unit 24 records the image on the recording sheet, the recording sheet is discharged onto the sheet discharge tray 21.
The sheet-supply tray device 20 has a generally flat, rectangular shape, and includes the first tray 91, and the second tray 92 that is stacked on the first tray 91. As will be described later, the second tray 92 can be raised from, and laid on, the first tray 91. More specifically described, the second tray 92 can change its posture between its stacked posture (shown in FIGS. 3 and 4) in which the second tray 92 is stacked on the first tray 91, and its opening posture (shown in FIGS. 7 through 9) in which the second tray 92 opens the first tray 91. In the present embodiment, the first tray 91 can accommodate a plurality of stacked ordinary paper sheets that are not larger than A4-Size sheets (i.e., a first sort of recording sheets); and the second tray 92 can accommodate a plurality of stacked special paper sheets such as L-Size glossy sheets or postcards (i.e., a second sort of recording sheets). Thus, the sheet-supply tray device 20 that simultaneously accommodates and holds the two sorts of stacked recording sheets can be inserted into, and removed from, the printer portion 2. However, according to the principle of the present invention, the first and second sorts of recording sheets that can be accommodated by the sheet-supply tray device 20 are not limited to the above-described kinds and sizes. For example, the first tray 91 may accommodate the glossy sheets, and the second tray 92 may accommodate the ordinary sheets. In addition, each of the first and second trays 91, 92 may accommodate other sorts of recording sheets or media than the paper sheets.
FIG. 7 shows the sheet-supply tray device 20 in a state in which the second tray 92 takes the stacked posture; and FIG. 8 shows the sheet-supply tray device 20 in a state in which the second tray 92 takes the opening posture.
The first tray 91 is formed of a synthetic resin. As shown in FIG. 7, the first tray 91 includes a pair of side-end guides 93, 94 that are slideable in a widthwise direction thereof, i.e., a direction indicated by Arrow 50 in FIGS. 7 and 8 or a direction perpendicular to the drawing sheet of FIG. 9. The first side-end guide 98 includes a support plate 95, and a side plate 96 that extends vertically upward from the support plate 95. Similarly, the second side-end guide 94 includes a support plate 97, and a side plate 98 that extends vertically upward from the support plate 97. The ordinary paper sheets are placed on, and held by, the two side-end guides 93, 94.
A linear guide bar 99 extends from the first support plate 95 toward the second support plate 97; and another linear guide bar (not shown) extends from the second support plate 97 toward the first support plate 95. Thus, the two linear guide bars 99 are spaced from, and opposed to, each other in a lengthwise direction of the first tray 91, and extend parallel to each other in the widthwise direction of the same 91. Respective opposed surfaces of the two linear guide bars 99 that are opposed to each other have respective racks, and a pinion gear is provided between the two racks such that the pinion gear is meshed with each of the two racks. Thus, the two linear guide bars 99 are connected to each other via the rack-and-pinion device. Moreover, the two linear guide bars 99 fit in respective grooves (not shown) formed in a bottom wall 101 (i.e., a sheet-support wall) of the first tray 91. The two grooves extend in the widthwise direction of the first tray 91, and each of the two linear guide bars 99 is slideable in a corresponding one of the two grooves. In the present embodiment, the above-described sheet-supply direction is defined as being parallel to the bottom wall 101 (i.e., the sheet-support wall) of the first tray 91.
Owing to the rack-and-pinion device, the two linear guide bars 99 are moved or displaced symmetrically with respect to a longitudinal centerline of the first tray 91 that is parallel to the sheet-supply direction. Therefore, if recording sheets are placed on the two side-end guides 93, 94 and the two side-end guides 93, 94 are slid in the widthwise direction of the first tray 91, then the two side plates 96, 98 engage opposite side edges of each of the recording sheets, respectively. Thus, the recording sheets are positioned relative to the first tray 91, such that respective longitudinal centerlines of the recording sheets are aligned with the longitudinal centerline of the first tray 91. That is, irrespective of the size of the recording sheets, the recording sheets accommodated by the first tray 91 are positioned relative to the same 91, such that the respective longitudinal centerlines of the recording sheets are aligned with the longitudinal centerline of the first tray 91. In addition, the two side plates 96, 98 cooperate with each other to direct the recording sheets such that the widthwise opposite side edges of each of the recording sheets extend parallel to the lengthwise direction of the first tray 91, i.e., the sheet-supply direction in which each recording sheet is supplied from the same 91. Thus, when each recording sheet is supplied from the first tray 91, the recording sheet can be prevented from being obliquely moved relative to the sheet-supply direction and accordingly occurrence of jamming of the sheet can be effectively prevented.
The first tray 91 additionally includes a trailing-end positioning plate 100 that extends upward from the bottom wall 101 of the tray 91 and is slideable in the lengthwise direction of the same 91. The trailing-end positioning plate 100 can be slid to engage respective trailing ends of the recording sheets stacked on the bottom wall 101, and thereby position the recording sheets in the lengthwise direction of the first tray 91. Owing to the two side-end guides 93, 94 and the trailing-end positioning plate 100, the recording sheets can be positioned with respect to the widthwise and lengthwise directions of the first tray 91, such that when each recording sheet is supplied from the first tray 91, the recording sheet can be effectively prevented from being obliquely moved relative to the sheet-supply direction.
Moreover, the first tray 91 includes the inclined sheet-separate plate 102 provided in a lengthwise rear end portion thereof, i.e., in a downstream-side end portion thereof in the sheet-supply direction. The inclined sheet-separate plate 102 is formed integrally with the first tray 91. A sheet-separate member 103 formed of a metal is provided in a middle portion of the sheet-separate plate 102. Each recording sheet to be supplied from the sheet-supply tray device 20 first engages the inclined sheet-separate member 103. Thus, even if a plurality of recording sheets may be simultaneously moved by the sheet-supply roller 25, only the uppermost one of those recording sheets is separated from the other recording sheet(s) and is supplied to the sheet-convey path 23.
As shown in FIGS. 3 and 4, the second tray 92 is provided on a peripheral wall 89 of the first tray 91, such that the second tray 92 is slideable relative to the first tray 91 in the lengthwise direction thereof. The second tray 92 is also formed of a synthetic resin. In a state in which the second tray 92 is in an advanced position thereof relative to the first tray 91, as shown in FIGS. 3 and 4, the second sort of recording sheets (i.e., the special paper sheets) accommodated by the second tray 92 can be supplied, one by one, to the image recording unit 24. Meanwhile, in a state in which the second tray 92 is in a retracted position thereof relative to the first tray 91, as shown in FIGS. 7 and 8, the first sort of recording sheets (i.e., the ordinary paper sheets) accommodated by the first tray 92 can be supplied, one by one, to the image recording unit 24.
As shown in FIGS. 3 and 4, the second tray 92 includes a locking member 108 that is provided in a left-hand portion of the tray 92 and is slideable in a widthwise direction thereof indicated by Arrow 50. If the locking member 108 is slid leftward or outward at a prescribed position relative to the first tray 91, then the locking member 108 is engaged with the first tray 91, so that the second tray 92 is positioned relative to the first tray 91. However, the locking member 108 may be elastically biased to project outward from the second tray 92. In the latter case, when the second tray 92 is slid relative to the first tray 91 in the lengthwise direction thereof and is stopped at the prescribed position relative to the first tray 91, the locking member 108 automatically projects, owing to the elastic biasing force, outward from the second tray 92 so as to be engaged with the first tray 91. Thus, the second tray 92 is automatically positioned relative to the first tray 91.
As shown in FIG. 5, the second tray 92 includes two portions, i.e., a base portion 106 and a pivotable portion 107 (i.e., a displaceable portion). In the state in which the locking member 108 is engaged with the first tray 91, the base portion 106 is temporarily fixed to the first tray 91. However, in the state in which the locking member 108 is disengaged from the first tray 91, the base portion 106 can be slid relative to the first tray 91. The pivotable portion 107 is connected to the base portion 106 via a supporting device 104 that includes a pair of pivotal support shafts 105. That is, the pivotable portion 107 is hinged with the base portion 106, such that the pivotable portion 107 is pivotable about a common axis line of the two pivotal support shafts 105 relative to the base portion 106 and the first tray 91.
In the present embodiment, the two pivotal support shafts 105 are fixed to the base portion 106. The pivotable portion 107 includes a pair of bearing portions 109 that bear the two pivotal support shafts 105, respectively. However, the two pivotal support shafts 105 may be fixed to the pivotable portion 107, and the base portion 106 may include the two bearing portions 109. Thus, the pivotable portion 107 is pivotable between a laid posture thereof, shown in FIG. 5, in which the pivotable portion 107 is laid on the first tray 91, and a raised posture thereof, shown in FIG. 9, in which the pivotable portion 107 is raised from the first tray 91. The laid posture of the pivotable portion 107 corresponds to the above-described stacked posture of the second tray 92; and the raised posture of the pivotable portion 107 corresponds to the above-described opening posture of the second tray 92. In the present embodiment, the raised posture of the pivotable portion 107 is established by pivoting the pivotable portion 107 by 110 degrees from its laid posture. However, the angle of pivotal motion of the pivitable portion 107 has no limitations. Preferably, the angle is not smaller than 90 degrees and, more preferably, the angle is not smaller than 90 degrees and not greater than 120 degrees. Any known stopper means may be employed to limit the pivotal motion of the pivotable portion 107 relative to the base portion 106 in a direction from its laid posture to its raised posture. For example, the pivotable portion 107 may be provided with one or more projections. In the latter case, when the pivotable portion 107 is pivoted by a prescribed angle, those projections will butt on the base portion 106 so as to prevent a farther pivotal motion of the pivotable portion 107. A position where the common axis line of the two pivotal support shafts 105 is located is determined in a manner describe later.
The special paper sheets are accommodated and held by the pivotable portion 107 of the second tray 92. To this end, the pivotable portion 107 includes a recessed portion 110 into which the special sheets can be inserted, as shown in FIGS. 3 and 4. The recessed portion 110 is formed by recessing a central portion of the pivotable portion 107 in a downward direction toward the first tray 91. The special sheets are placed on a bottom surface 113 (i.e., a sheet-support surface) as an upper surface of a bottom wall (i.e., a sheet-support wall) of the recessed portion 110 of the pivotable portion 107. In the present embodiment, the sheet-supply direction is defined as being parallel to the bottom surface 113 (i.e., the sheet-support surface) of the pivotable portion 107. The pair of sheet covers 111, 112 as the pair of sheet-dropping preventing covers cooperate with each other to partly cover the bottom surface 113. The two sheet covers 111, 112 respectively contact opposite side edges of each of the special sheets accommodated by the recessed portion 110, and thereby cooperatively position the each special sheet in the widthwise direction of the second tray 92 and hold the each sheet.
As shown in FIG. 3, the first sheet cover 111 has an L-shaped cross section. More specifically described, the first sheet cover 111 includes a plate-like or planar leg portion 118 extending vertically upward from the bottom surface 113, and a plate-like or planar top portion 114 extending horizontally from an upper end of the leg portion 118 toward the second sheet cover 112. Thus, the top portion 114 extends parallel to the bottom surface 113, and is opposed to the same 113. A vertical distance between the bottom surface 113 and the top portion 114 has no limitations. In the present embodiment, that distance is so selected that the recessed portion 110 can accommodate a prescribed maximum number of special paper sheets, for example, the distance may be selected at from 5 mm to 15 mm.
The second sheet cover 112 also has an L-shaped cross section, and includes a plate-like or planar leg portion 115 and a plate-like or planar top portion 116. The leg portion 115 extends vertically upward from the bottom surface 113, and the top portion 116 extends horizontally from an upper end of the leg portion 115 toward the first sheet cover 111. Thus, the top portion 116 also extends parallel to the bottom surface 113, and is opposed to the same 113. A dimension of a space left between the bottom surface 113 and the top portion 116 is equal to a dimension of a space left between the bottom surface 113 and the top portion 114, i.e., the distance between the bottom surface 113 and the top portion 114. Thus, the two planar top portions 114, 116 are spaced from each other in the widthwise direction of the second tray 92.
Since the planar portion 114 of the first sheet cover 111 extends toward the second sheet cover 112 and the planar portion 116 of the second sheet cover 112 extends toward the first sheet cover 111, the two planar portions 114, 116 are located at respective positions opposed to the widthwise opposite end portions of each of the special sheets accommodated by the second tray 92, so as to cover those end portions of the each special sheet. The two sheet covers 111, 112 are connected to each other by a rack-and-pinion device that is similar to the rack-and-pinion device (FIG. 7) that connects the two side-end guides 93, 94 of the first tray 91 to each other. Since the two sheet covers 111, 112 are connected to each other by the rack-and-pinion device, the two covers 111, 112 are displaced symmetrically with respect to a longitudinal centerline of the second tray 92 that is parallel to the sheet-supply direction. Thus, the two sheet covers 111, 112 can be moved or slid in the widthwise direction of the second tray 92, depending upon the dimension of the special sheets in the widthwise direction, so that the two sheet covers 111, 112 may contact the widthwise opposite ends (or edges) of each special sheet. Thus, each special sheet is positioned in the widthwise direction of the second tray 92, such that a longitudinal centerline of the each special sheet is aligned with the longitudinal centerline of the second tray 92.
Thus, the two sheet covers 111, 112 also function as guide members that cooperate with each other to guide each special sheet such that the each special sheet accurately extends in the sheet-supply direction. Irrespective of the size of the special sheets accommodated by the second tray 92, the longitudinal centerline of each of the special sheets is aligned with the longitudinal centerline of the tray 92, and the widthwise opposite edges of the each special sheet are directed in the lengthwise direction of the second tray 92, i.e., the sheet-supply direction. Consequently, when each special sheet is supplied from the second tray 92, the each sheet can be prevented from being obliquely moved relative to the sheet-supply direction and accordingly occurrence of jamming of the each sheet can be effectively prevented. However, the rack-and-pinion device associated with the two sheet covers 111, 112 may be omitted. In the latter case, the two sheet covers 111, 112 may be formed integrally with the second tray 92.
The respective planar top portions 114, 116 of the two sheet covers 111, 112 extend in the lengthwise direction of the second tray 92, i.e., the sheet-supply direction. The second top portion 116 extends to a position near the supporting device 104, whereas the first top portion 114 extends to only a position corresponding to an intermediate portion of the second top portion 116, i.e., does not have a downstream-side end portion in the sheet-supply direction and has an inclined end surface 114a. Since the downstream-side end portion of the first top portion 114 is cut away, special paper sheets can be easily inserted into the space left between the bottom surface 113 and the two sheet covers 111, 112 in the direction indicated by Arrow 119. The inclined downstream-side end surface 114a is inclined such that the length of the first planar top portion 114 in the sheet-supply direction decreases in a direction from the first top portion 114 toward the second top portion 116.
Advantages of the two sheet covers 111, 112 will be described in more detail, later.
As shown in FIGS. 4, 6, and 9, the base portion 106 includes a leading-end contact member 120 (or a leading-end positioning wall or a first positioning wall) that projects from a downstream-side end of the base portion 106 such that the leading-end contact member 120 extends substantially parallel to the inclined sheet-separate plate 102 of the first tray 91, i.e, is inclined relative to the bottom surface 113 of the pivotable portion 107. A leading end of at least the lowermost one of the special paper sheets accommodated by the recessed portion 110 can contact an inner surface of the leading-end contact member 120, so that the leading end of the lowermost special sheet is positioned relative to the second tray 92. In addition, as shown in FIGS. 3 and 4, the pivotable portion 107 includes a trailing-end contact member 121 (or a trailing-end positioning wall or a second positioning wall) that extends upward from the bottom surface 113 and whose inner surface can contacts a trailing end of at least the lowermost one of the special sheets. Thus, the trailing end of the lowermost special sheet is positioned relative to the second tray 92. As shown in FIG. 3, the trailingend contact member 121 is slideable, in the lengthwise direction of the second tray 92, between a first position indicated by solid lines and a second position indicated by broken lines. Therefore, even if the current sort of special sheets may be replaced with a different sort of special sheets having a different dimension in the lengthwise direction of the second tray 92, the trailing ends of the different sort of special sheets can be reliably positioned by the trailing-end contact member 121.
FIG. 10 is a view for illustratively showing the construction of the sheet-supply tray device 20 and explaining a manner in which the position of the common axis line of the two pivotal support shafts 105 is determined.
As shown in the figure, the second tray 92 is provided on the first tray 91 and, if the pivotable portion 107 thereof is pivoted to its raised posture, then the second tray 92 is changed to its opening posture. The pivotable portion 107 is pivotable between its laid and raised postures about the common axis line of the pivotal support shafts 105. The two pivotal support shafts 105 are provided in the vicinity of the boundary between the base portion 106 and the pivotable portion 107, and the common axis line of the pivotal support shafts 105 extend in the widthwise direction of the sheet-supply tray device 20, i.e., the direction perpendicular to the sheet-supply direction. The common axis line of the pivotal support shafts 105 is provided at such a position assuring that when the pivotable portion 107 is pivoted relative to the base portion 106 and accordingly the second tray 92 changes its posture, the special paper sheets accommodated by the second tray 92 remain safely held thereby without being plastically or irreversibly deformed (e.g., folded back).
However, the above-indicated position cannot be univocally determined. More specifically described, that position can be determined based on respective positions of a downstream-side end, and the trailing-end contact member 121, of the pivotable portion 107 when the pivotable portion 107 is in its laid posture, respective positions of the downstream-side end and the trailing-end contact member 121 when the pivotable portion 107 is in its raised posture, and/or the angle of pivotal motion of the pivotable portion 107 between its laid and raised postures. However, those positions and that angle are not given as a single set of solutions, i.e., there are a plurality of sets of solutions for the positions and the angle. Therefore, there are a plurality of solutions for the above-indicated position that assures that when the second tray 92 changes its posture, the special paper sheets are not plastically deformed.
In the present embodiment, the angle of pivotal motion of the pivotable portion 107 between its laid and raised postures is selected at 110 degrees. Thus, the position of the common axis line of the two pivotal support shafts 105 is determined in the following manner:
The special paper sheets accommodated by the second tray 92 are positioned relative to the same 92 by being sandwiched by the leading-end contact member 120 and the trailing-end contact member 121. Therefore, when the pivotable portion 107 is pivoted and accordingly the second tray 107 changes its posture, the leading ends of the special sheets remain positioned by the leading-end contact member 120. However, the trailing ends of the special sheets are moved with the pivotable portion 107. In other words, the pivotable portion 107 is pivoted about the common axis line of the pivotal support shafts 105, whereas the trailing ends of the special sheets are pivoted about the leading ends thereof positioned by the leading-end contact member 120. Therefore, a locus of the pivotal motion of the special sheets coincides with a virtual circle 122 whose radius is equal to a dimension of the specials sheets in the sheet-supply direction, i.e., in the lengthwise direction of the second tray 92.
In the present embodiment, the angle of pivotal motion of the pivotable portion 107 between its laid posture and its raised posture is selected at 110 degrees, and the trailing-end contact member 121 of the pivotable portion 107 being in its raised posture is located on the virtual circle 122, as shown in FIG. 10. However, under the condition that the trailing-end contact member 121 is located on the virtual circle 122, the position of the pivotable portion 107 being in its raised posture cannot be univocally determined. That is, the pivotable portion 107 may be located at any position so long as the trailing-end contact member 121 is located on the virtual circle 122. On the other hand, the position of the pivotable portion 107 being in its raised posture should be appropriately determined such that when the second tray 92 is in its opening posture, i.e., when the pivotable portion 107 is in its raised posture, the first tray 91 is largely opened.
If the position of the pivotable portion 107 being in its raised posture has been determined, then it can be known that the trailing-end contact member 121 of the pivotable portion 107 is moved from a first position 123 corresponding to the laid posture, to a second position 124 corresponding to the raised posture, and the downstream-side end of the pivotable portion 107 is moved from a third position 125 corresponding to the laid posture, to a fourth position 126 corresponding to the raised posture. Hence, a normal bisector 128 of a virtual straight line 127 connecting between the first and second positions 123, 124, and a normal bisector 130 of a virtual straight line 129 connecting between the third and fourth positions 125, 126 can be obtained, and a position of an intersection of the two normal bisectors 128, 30 can be determined as the position of the common axis line of the two pivotal support shafts 105. If the common axis line of the support shafts 105 is located at the thus determined position, then the trailing-end contact member 121 of the pivotable portion 107 is moved from the first position 123 to the second position 124 on a first are whose center rides on the common axis line, and the downstream-side end of the pivotable portion 107 is moved from the third position 125 to the fourth position 126 on a second arc whose center rides on the common axis line.
FIG. 11 is a view for illustratively showing the manner in which the second tray 92 changes its posture when the pivotable portion 107 is pivoted about the pivotal support shafts 105 in a direction indicated by Arrow 131.
As shown in the figure, if the position of the common axis line of the pivotal support shafts 105 is determined in the above-described manner, then a distance 132 between the leading-end contact member 120 and the trailing-end contact member 121 when the second tray 92 is in its stacked posture is equal to a distance 133 between the two contact members 120, 121 when the second tray 92 is in its opening posture, and is also equal to the dimension of each special paper sheet in the lengthwise direction of the second tray 92, i.e., the sheet-supply direction.
However, the leading-end contact member 120 of the base portion 106 is inclined relative to the sheet-support surface 113 of the pivotable portion 107. In addition, as described above, the maximum number of special paper sheets that can be stacked on each other in the second tray 92 is prescribed. Therefore, the common axis line of the pivotal support shafts 105 is located at the position assuring that when the second tray 92 is selectively changed to its stacked posture and its opening posture, a first distance between a first portion of the leading-end contact member 120 (i.e., the first positioning wall) of the base portion 106 that contacts and positions the leading end of the lowermost one of the maximum number of stacked special sheets, and a second portion of the trailing-end contact member 121 (i.e., the second positioning wall) of the pivotable portion 107 that contacts and positions the trailing end of the lowermost special sheet continues to be not smaller than a dimension of the lowermost special sheet in the sheet-supply direction, and a second distance between a third portion of the leading-end contact member 120 that contacts and positions the leading end of the uppermost one of the maximum number of stacked special sheets, and a fourth portion of the trailing-end contact member 121 that contacts and positions the trailing end of the uppermost special sheet continues to be not smaller than a dimension of the uppermost special sheet in the sheet-supply direction. The leading-end contact member 120 of the base portion 106 is inclined relative to the sheet-support surface 113 of the pivotable portion 107, such that the above-indicated second distance is greater than the above-indicated first distance, as shown in FIG. 11.
In addition, the trailing-end contact member 121 of the pivotable portion 107 is moved on the first arc that is located outside the virtual circle 122, because the center of the virtual circle 122 is located on the leading-end contact member 120 of the base portion 106, the radius of the same 122 is equal to the distance 132, and the downstream-side end of the pivotable portion 107 is moved on the second arc which is located the left-hand side of the pivotal support shafts 105 (FIG. 10), whose center is located on the pivotal support shafts 105, and whose radius is equal to a distance between the downstream-side end and the pivotal support shafts 105. Thus, in the present embodiment, when the pivotable portion 107 is pivoted and the second tray 92 changes its posture, the distance between the leading-end contact member 120 and the trailing-end contact member 121 does not become smaller than the dimension of each special paper sheet in the sheet-supply direction, i.e., continues to be equal to, or greater than, the dimension. This dimension is equal to a distance between the leading-end contact member 120 and the trailing-end contact member 121 in the sheet-supply direction in the state in which the second tray 92 takes its stacked posture.
In the present embodiment, the position of the common axis line of the two pivotal support shafts 105 is determined in the above-described manner. However, the position may be determined under a different condition. For example, although, in the present embodiment, the position is determined under the condition that the angle of pivotal motion of the pivotable portion 107 between its laid posture and its raised posture is prescribed at 110 degrees, the position may be determined based on not the prescribed angle but respective prescribed positions of the trailing-end contact member 121 and the downstream-side end of the pivotable portion 107 being in its laid posture and respective prescribed positions of the trailing-end contact member 121 and the downstream-side end of the pivotable portion 107 being in its raised posture. In this case, too, a normal bisector of a virtual straight line connecting between the respective positions of the trailing-end contact member 121 of the pivotable portion 107 in the laid and raised postures, and a normal bisector of a virtual straight line connecting between the respective positions of the downstream-side end of the pivotable portion 107 in the laid and raised postures are obtained, and a position of an intersection of the two normal bisectors is determined as the position of the common axis line of the pivotal support shafts 105.
The position of the common axis line of the two pivotal support shafts 105 can be arbitrarily determined by adjusting the position of the downstream-side end of the pivotable portion 107. For example, in the case where the position of the common axis line of the pivotal support shafts 105 is adjusted or moved in a direction indicated by a white arrow 136, shown in FIG. 11, the trailing-end contact member 121 of the pivotable portion 107 is moved on a locus located outside the virtual circle 122, i.e., distant leftward from the same 122 in FIG. 10. Therefore, when the pivotable portion 107 is pivoted, the distance between the leading-end contact member 120 and the trailing-end contact member 121 in the sheet-supply direction becomes larger than the dimension of each special paper sheet in the same direction. Preferably, the common axis line of the pivotal support shafts 105 is located on an opposite side of the bottom wall (i.e., the sheet-support wall) of the pivotable portion 107 that is opposite to the first tray 91, on the left-hand side of the leading-end contact member 120 (FIG. 10), and on the right-hand side of the trailing-end contact member 121 (FIG. 10).
As shown in FIGS. 3 and 4, the sheet-discharge tray 21 is constituted by the second tray 92 of the sheet-supply tray device 20. As shown in FIG. 2, when an ordinary paper sheet is supplied from the first tray 91 of the sheet-supply tray device 20 and an image is recorded on the ordinary sheet, respective upper surfaces of the two sheet covers 111, 112 and an upper surface 134 of the second tray 92 cooperate with each other to function as the sheet-discharge tray 21; and when a special paper sheet is supplied from the second tray 92 of the sheet-supply tray device 20 and an image is recorded on the special sheet, the respective upper surfaces of the two sheet covers 111, 112 function as the sheet-discharge tray 21.
As shown in FIG. 2, the sheet-supply roller 25 as the sheet mover is provided above the sheet-supply tray device 20, and is pressed against the recording sheets stacked in the tray device 20. The sheet-supply roller 25 cooperates with the inclined sheet-separate plate 102 to separate each of the recording sheets stacked in the sheet-supply tray device 20, from the other recording sheets, and supplies the thus separated recording sheet to the sheet-convey path 23. The sheet-supply roller 25 is rotatably supported by a lower end portion of a sheet-supply arm 26. In addition, the sheet-supply arm 26 supports a power transmission device 27 that includes a plurality of gears meshed with each other and that is connected, at one end thereof, to the sheet-supply roller 25. When an electric motor (not shown) that is connected to the other end of the power transmission device 27 is driven or rotated, a driving power of the motor is transmitted to the sheet-supply roller 25 via the transmission device 27, so that the roller 25 is rotated to move each recording sheet toward the inclined sheet-separate plate 102. The sheet-supply roller 25, the sheet-supply arm 26, the power transmission device 27, and the electric motor (not shown) cooperate with each other to constitute a portion of a moving device that moves each recording sheet.
An upper or base end portion of the sheet-supply arm 26 is supported by an axis member 26a, such that the arm 26 is pivotable downward and upward about the as member 26a so as to be moved toward, and away from, the sheet-supply tray device 20. As shown in FIG. 2, a self-weight of the sheet-supply arm 26 biases the arm 26 downward toward the sheet-supply tray device 20. In the figure, the second tray 92 takes a retracted position thereof (i.e., a left-hand position thereof) relative to the first tray 91, as a result of sliding of the second tray 92 in a direction opposite to the sheet-supply direction. Thus, the sheet-supply roller 25 is contacted with the ordinary sheets accommodated by the first tray 91. On the other hand, if the sheet-supply tray device 20 is removed from the MFD1, subsequently the second tray 92 is slid downstream with respect to the sheet-supply direction, so as to take an advanced position thereof relative to the first tray 91, and then the sheet-supply tray device 20 is inserted again into the MFD 1, then the second tray 92 engages and moves the sheet-supply arm 26 upward, i.e., pivots the arm 26 counterclockwise, so that the sheet-supply roller 25 is contacted with the special paper sheets accommodated by the second tray 92. Thus, the user can easily change the first sort of recording sheets that are currently used for recording of images, to the second sort of recording sheets that are to be next used for recording of images, by means of just sliding the second tray 92 relative to the first tray 91, ie., without exchanging the two sorts of recording sheets with each other in the first or second tray 91, 92.
When the sheet-supply tray device 20 also functioning as the sheet-discharge tray 21 is inserted into, or removed from, the MFD 1 via the front opening 4 (FIG. 2), the sheet-supply arm 26 is forcedly retracted to an upper position thereof. In the state in which the sheet-supply arm 26 is pivoted downward, the sheet-supply roller 25 supported by the lower end portion of the arm 26 is pressed on the uppermost one of the recording sheets stacked in the sheet-supply tray device 20. If, in this state, the sheet-supply roller 25 is rotated, a frictional force is produced between an outer circumferential surface of the roller 25 and an upper surface of the uppermost recording sheet and, owing to this frictional force, the uppermost sheet is moved toward the inclined sheet-separate plate 102. When the leading end of the uppermost recording sheet engages the inclined sheet-separate plate 102, the recording sheet is guided upward toward the sheet-convey path 23. When the uppermost recording sheet is moved toward the inclined sheet-separate plate 102, the underlying recording sheet or sheets may be moved with the uppermost sheet, because of the friction or static electricity produced therebetween. However, no further movement of the underlying recording sheet or sheets is allowed by the sheet-separate plate 102.
The sheet-convey path 23 is defined, except for a portion thereof corresponding to the image recording unit 24 as the image recording device, by an outside guide surface and an inside guide surface that are spaced from, and opposed to, each other. For example, a rear portion of the sheet-convey path 23 that is located in the rear portion of the MFD 1, is defined by an outside guide member 18 and an insider guide member 19 that are fixed to an inner frame of the MFD 1. The outside guide member 18 supports a plurality of sheet-convey rollers 17 such that each of the sheet-convey rollers 17 is rotatable about an axis line parallel to the widthwise direction of the sheet-convey path 23. An outer circumferential surface of each sheet-convey roller 17 is exposed in an inner guide surface of the outside guide member 18 so as to be able to engage each recording sheet. Owing to the sheet-convey rollers 17, each recording sheet can be smoothly conveyed while engaging a curved portion of the outside guide member 18 that corresponds to the U-shaped curved portion of the sheet-convey path 23.
As shown in FIG. 2, the image recording unit 24 is provided midway in the sheet-convey path 23. The image recording unit 24 includes an ink-jet recording head 39, and a carriage 38 that carries the recording head 39 and that can be reciprocated in a scanning direction along two guide members 43, 44. Four ink cartridges (not shown) are provided, in the MFD 1, at a location remote from the carriage 38 or the recording head 39. The four ink cartridges store a cyan ink (C), a magenta ink (M), a yellow ink (Y), and a black ink (Bk), respectively, and supply those inks to the recording head 39 via respective ink-supply tubes (not shown). While the carriage 38 is reciprocated, the ink-jet recording head 39 ejects droplets of the inks toward each recording sheet being positioned on a platen 42 opposed to the recording head 39, so that an image is recorded on the recording sheet. Though the present embodiment relates to the MFD 1 constructed as the ink-jet recording apparatus, the principle of the present invention is applicable to various types of image recording devices. Thus, the MFD 1 may employ any other type of image-recording technique, such as a laser-type or thermal-type image-recording technique.
In the illustrated embodiment, the two sheet covers 111, 112 provide the two dropping preventing covers. However, in addition to, or in place of the respective planar top portions 114, 116 of the two sheet covers 111, 112, the trailing-end contact member 121 may additionally include a planar top portion like the planar top portions 114, 116. In the latter case, the planar top portion of the trailing-end contact member 121 covers the respective trailing end portions of the special paper sheets accommodated by the second tray 92, and accordingly the contact member 121 functions as not only the positioning member to position the special sheets in the sheet-supply direction but also the dropping preventing cover to prevent the special sheets from dropping out of the second tray 92.
As is apparent from the foregoing description of the illustrated embodiments, since the sheet-supply tray device 20 of the MFD 1 includes the first tray 91 and the second tray 92, ordinary paper sheets of a size not smaller than A-4 Size can be accommodated by the first tray 91, and special paper sheets such as L-Size glossy sheets can be accommodated by the second tray 92. Therefore, the MFD 1 can record an image on each of the two sorts of recording sheets, while the user need not exchange the two sorts of recording sheets with each other.
When the user replenishes the first tray 91 with new ordinary sheets, the second tray 92 is changed to its opening posture relative to the first tray. Thus, the first tray 91 is opened and accordingly the user can easily replenish the first tray 91 with the recording sheets. In addition, as shown in FIGS. 3 and 4, the second tray 92 employs the two sheet covers 111, 112. Therefore, the special paper sheets accommodated by the second tray 92 can be reliably held by the sheet covers 111, 112. Thus, when the second tray 92 changes its posture in the state in which the second tray 92 accommodates the special sheets, the special sheets can be effectively prevented from dropping out of the second tray 92.
Thus, the MFD 1 can record, e.g., a document on an A4-Size ordinary sheet and also record, e.g., a picture on an L-Size glossy sheet, while the user need not replace the A4-size ordinary sheets with the L-size glossy sheets or vice versa. When the user replenishes the first tray 91 with new ordinary sheets, the special sheets accommodated by the second tray 92 are prevented from dropping out of the same 92. Therefore, the user can smoothly replenish the first tray 91 with new ordinary sheets.
In addition, as shown in FIG. 3, the two sheet covers 111, 112 include the respective planar top portions 114, 116, and the special sheets are accommodated by the space provided between the sheet-support surface 113 and the top portions 114, 116. Therefore, when the pivotable portion 107 of the second tray 92 may be pivoted over 90 degrees, the special sheets can be reliably held by the second tray 92 and can be effectively prevented from dropping out of the same 92. Moreover, since the two planar top portions 114, 116 function to prevent the special sheets from dropping out of the second tray 92, the dropping preventing covers (i.e., the sheet covers 111, 112) can each enjoy a simple structure and can be produced at low cost.
In addition, when the second tray 92 is changed to its opening posture, the pivotable portion 107 thereof is pivoted relative to the first tray 91 by 110 degrees. That is, the pivotable portion 107 is pivoted by not less than 90 degrees relative to the first tray 91. Therefore, the pivotable portion 107 of the second tray 92 is biased, owing to a self weight thereof, in a direction toward the opening posture of the second tray 92 to open the first tray 91. Thus, the second tray 92 is naturally held at its opening posture. Therefore, when the user replenishes the first tray 91 with new ordinary sheets, the user need not hold, with his or her hand, the second tray 92 at its opening posture. Thus, new recording sheets can be easily charged into the first tray 91.
In addition, the pivotable portion 107 of the second tray 92 is pivoted relative to the first tray 91, by the angle not greater than 120 degrees. Thus, the second tray 92 taking its opening posture apparently appears to the user such that the second tray 92 projects upward from the first tray 91. If the second tray 92 is further pivoted relative to the first tray 91 over 120 degrees, then the second tray 92 would approach a posture parallel to the first tray 91. In this case, the user would feel a difficulty to judge quickly whether the second tray 92 is in its stacked posture or its opening posture. In contrast, in the present embodiment, the second tray 92 takes the opening posture (FIG. 9) in the state in which the pivotable portion 107 thereof is pivoted by the above-indicated angle. Thus, the user can easily recognize that the second tray 92 is in the opening posture and accordingly can prevent himself or herself from unintentionally braking the tray 92 by forcibly pivoting the tray 92 over 120 degrees. Moreover, since the second tray 92 is pivoted by the angle not greater than 120 degrees, the tray 92 can be held at the opening posture with a considerably small moment. Therefore, the second-tray supporting device 104 including the pivotal support shafts 105 and the bearing portions 109 need not be reinforced in a special manner.
When the first tray 91 is replenished with new ordinary sheets, the second tray 92 is changed to its opening posture, as described above. Since, to this end, the pivotable portion 107 of the second tray 92 is pivoted by just the angle within the above-indicated angular range, the user need not draw, from the MFD 1, the sheet-supply tray device 20 in the frontward direction by so large a stroke. On the other hand, if the second tray 92 needs to be pivoted more largely over 120 degrees so as to be changed to its opening posture, then the pivotable portion 107 would hang over the downstream-side end portion of the sheet-supply tray device 20 or the base portion 106 of the second tray 92, so that the user needs to draw the sheet-supply tray device 20 by a considerably large stroke from the MFD 1. In contrast, in the present embodiment, the second tray 92 takes its opening posture with the pivotable portion 107 thereof being pivoted by the angle not greater than 120 degrees, the user has only to draw the sheet-supply tray 20 by a considerably small stroke, for the purpose of changing the second tray 92 to its opening posture and then replenishing the first tray 91 with new ordinary sheets. That is, the user can easily and quickly change the second tray 92 to its opening posture and thereby replenish the first tray 91 with new ordinary sheets.
As shown in FIGS. 3 and 4, in the present embodiment, the widthwise opposite end portions of the special paper sheets accommodated by the second tray 92 are covered and held by the respective planar top portions 114, 116 of the two sheet covers 111, 112. Thus, even if the second tray 92 may take its opening posture, the special sheets can be reliably prevented from dropping out of the tray 92. In the present MFD 1, new special sheets are inserted into the second tray 92 in the direction from the downstream-side portion thereof toward the upstream-side portion thereof in the sheet-supply direction. Therefore, generally, the presence of the two planar top portions 114, 116 produces such a tendency that a user has a difficulty to replenish the second tray 92 with new special sheets. However, in the MFD 1, one 114 of the two planar top portions 114, 116 is partly cut away as shown in FIG. 3, the user can easily insert new special sheets into the second tray 92. However, the first planar top portion 114 may have, in the sheet-supply direction, substantially the same length as that of the second planar top portion 116, if, for example, an inner portion of the downstream-side end portion of the first top portion 114 is cut away.
The MFD 1 enjoys the following, additional advantages:
As described above by reference to FIG. 11, even if the second tray 92 may change its posture, the distance between the leading-end contact member 120 and the trailing-end contact member 121 continues to be not smaller than the prescribed dimension or length, the special sheets accommodated by the second tray 92 can be prevented from being plastically deformed (e.g., folded back), or dropping out of the tray 92. Thus, the user can smoothly carry out the replenishing of the first tray 91 with new ordinary sheets.
In addition, as described above, the leading and trailing ends of each of the special sheets can be positioned by the leading-end contact member 120 and the trailing-end contact member 121 of the second tray 92. Therefore, when the second tray 92 changes its posture, the special sheets remain aligned with each other. Thus, the special sheets can be constantly or stably supplied from the sheet-supply tray device 20 in the sheet-supply direction. In particular, the second tray 92 changes its posture as a result of the pivotal motion of the pivotable portion 107 relative to the base portion 106. Since the pivotable portion 107 is pivotably supported by the pivotal support shafts 105 as the supporting device 104 that permits the second tray 92 to change its posture, the supporting device 104 can enjoy a simple arrangement.
Moreover, the pivotal support shafts 105 are provided at the above-described position (FIGS. 10 and 11). Therefore, when the second tray 92 changes its posture, the distance between the leading-end contact member 120 and the trailing-end contact member 121 continues to be not smaller than the dimension of each special sheet in the sheet-supply direction. Thus, each special sheet can be reliably prevented from being irreversibly or plastically deformed. In particular, in the present embodiment, the position of the pivotal support shafts 105 is determined such that the distance between the leading-end contact member 120 and the trailing-end contact member 121 when the second tray 92 takes the stacked posture thereof, and the distance between the leading-end contact member 120 and the trailing-end contact member 121 when the second tray 92 takes the opening posture thereof are equal to each other, and also equal to the dimension of each special sheet in the sheet-supply direction. Therefore, as shown in FIG. 11, the pivotal support shafts 105 are provided in the vicinity of respective adjacent portions of the base portion 106 and the pivotable portion 107 that are adjust to each other in the sheet-supply direction. Consequently the sheet-supply tray device 20 can enjoy a small thickness, i.e., a small dimension in the upward and downward directions. This leads to reducing the height dimension of the MFD 1 as a whole. As described above by reference to FIG. 11, since the position of the pivotal support shafts 105 is away, in the direction 136, from the center of the virtual circle 122, the trailing-end contact member 121 is moved outside the virtual circle 122, shown in FIG. 10. Thus, the special sheets can be reliably prevented from being curved or folded, i.e., damaged. In the latter case, however, since the position of the pivotal support shafts 105 is moved upward, the thickness of the sheet-supply tray device 20 is increased as such.
It is to be understood that the present invention may be embodied with various changes, modifications, and improvements that may occur to a person skilled in the art without departing from the spirit and scope of the invention defined in the appended claims.

## Claims

1. An image recording apparatus, comprising:
a sheet-supply tray device which accommodates and holds a plurality of recording sheets and which supplies the recording sheets, one by one, in a sheet-supply direction; and
an image recording device which records an image on each of the recording sheets supplied from the sheet-supply tray device,
wherein the sheet-supply tray device includes
a first tray which accommodates and holds at least one first sheet of the plurality of recording sheets, and
a second, top tray which is provided at a top of the sheet-supply tray device such that the top tray is slideable relative to the first tray in a sliding direction, which accommodates at least one second sheet of the plurality of recording sheets, and which selectively takes a stacked posture thereof in which the top tray is stacked on the first tray, and an opening posture thereof in which at least a portion of the top tray opens at least a portion of the first tray, and
wherein the top tray includes at least one dropping preventing cover which prevents, in a state in which the top tray takes the opening posture thereof, said at least one second sheet from dropping out of the top tray, such that when the top tray is slid relative to the first tray in the sliding direction, said at least one dropping preventing cover is moved relative to the first tray in the sliding direction in which the top tray is slid.

2. The image recording apparatus according to claim 1, wherein at least said portion of the top tray is pivotable about an axis line relative to the first tray so as to selectively change the top tray to the stacked posture thereof and the opening posture thereof.

3. The image recording apparatus according to claim 2, wherein the top tray includes:
a base portion which is supported by the first tray; and
a pivotable portion which is pivotable relative to the base portion so as to selectively change the top tray to the stacked posture thereof and the opening posture thereof.

4. The image recording apparatus according to claim 2, wherein at least said portion of the top tray is pivotable about the axis line relative to the first tray, by an angle of from 90 degrees, inclusive, to 120 degrees, inclusive, so as to change the top tray from the stacked posture thereof to the opening posture thereof.

5. The image recording apparatus according to claim 1, wherein the top tray includes at least one positioning portion which positions said at least one second sheet, and wherein said at least one dropping preventing cover comprises said at least one positioning portion.

6. The image recording apparatus according to claim 5, wherein said at least one positioning portion comprises at least one guide portion which guides a movement of said at least one second sheet in the sheet-supply direction.

7. The image recording apparatus according to claim 5, wherein the top tray includes:
a plurality of dropping preventing covers comprising said at least one dropping preventing cover; and
a plurality of positioning portions comprising said at least one positioning portion, and
wherein the plurality of dropping preventing covers comprise the plurality of positioning portions which cooperate with each other to position said at least one second sheet in a direction perpendicular to the sheet-supply direction.

8. The image recording apparatus according to claim 7, wherein the plurality of positioning portions comprise two positioning portions at least one of which is movable toward, and away from, an other of the two positioning portions so as to position said at least one second sheet in said direction perpendicular to the sheet-supply direction.

9. The image recording apparatus according to claim 8, wherein the top tray has a first sheet-support surface which supports said at least one second sheet, and wherein the two positioning portions are movable toward, and away from, each other so that a centerline of said at least one second sheet that is parallel to the sheet-supply direction is aligned with a centerline of the first sheet-support surface that is parallel to the sheet-supply direction.

10. The image recording apparatus according to claim 1, wherein the top tray has a first sheet-support surface which supports said at least one second sheet, and wherein said at least one dropping preventing cover comprises at least one planar portion which is opposed to the first sheet-support surface such that a first space which accommodates said at least one second sheet is provided between said at least one planar portion and the first sheet-support surface.

11. The image recording apparatus according to claim 10, wherein the top tray includes:
two dropping preventing covers comprising said at least one dropping preventing cover; and
two planar portions comprising said at least one planar portion, and
wherein the two dropping preventing covers comprise the two planar portions each of which is opposed to the first sheet-support surface in a first perpendicular direction perpendicular to the first sheet-support surface, such that the first space is provided between said each of the two planar portions and the first sheet-support surface, and which are opposed, in a second perpendicular direction perpendicular to the sheet-supply direction and the first perpendicular direction, to each other such that a second space is provided between the two planar portions.

12. The image recording apparatus to claim 11, further comprising a housing having a front opening, wherein the sheet-supply tray device is insertable into, and removable from, the front opening of the housing in a direction parallel to the sheet-supply direction,
wherein the top tray has a structure permitting said at least one second sheet to be inserted thereinto in a direction from a downstream-side portion thereof in the sheet-supply direction, toward an upstream-side portion thereof, and
wherein the two planar portions respectively correspond to opposite end portions of said at least one second sheet in the second perpendicular direction, and at least a portion of a downstream-side end portion of one of the two planar portions in the sheet-supply direction is cut away.

13. The image recording apparatus according to claim 12, wherein a length of said one of the two planar portions in the sheet-supply direction is smaller than a length of an other of the two planar portions in the sheet-supply direction.

14. The image recording apparatus according to claim 12, wherein said one of the two planar portions has an inclined downstream-side end surface that is inclined relative to the second perpendicular direction such that a length of said one planar portion in the sheet-supply direction decreases in a direction from said one planar portion toward an other of the two planar portions.

15. The image recording apparatus according to claim 9, further comprising a discharged-sheet tray having at least one second sheet-support surface which supports at least one discharged sheet on which an image has been recorded by the image recording device, wherein said at least one planar portion has at least one outer surface comprising at least a portion of said at least one second sheet-support surface of the discharged-sheet tray.

16. The image recording apparatus according to claim 1, wherein the top tray further includes a trailing-end positioning member which contacts and positions a trailing end of said at least one second sheet in the sheet-supply direction, and wherein the trailing-end positioning member is movable toward, and away from, a downstream-side end of the top tray in the sheet-supply direction.

17. The image recording apparatus according to claim 1, wherein the first tray includes a sheet-support wall which supports said at least one first sheet, and a peripheral wall which extends upward from a periphery of the sheet-support wall, and wherein the peripheral wall of the first tray supports the top tray.

18. The image recording apparatus according to claim 1, further comprising a sheet mover which is selectively contactable with said at least one first sheet accommodated by the first tray and said at least one second sheet accommodated by the top tray, so as to supply said at least one first sheet from the first tray and supply said at least one second sheet from the top tray, wherein the top tray is selectively slideable, relative to the first tray, to an advanced position thereof where the sheet mover is contactable with said at least one second sheet and to a retracted position thereof where the top tray permits the sheet mover to contact said at least one first sheet.

19. The image recording apparatus according to claim 1, wherein at least said portion of the top tray is pivotable about an axis line, by an angle of not less than 90 degrees, relative to the first tray so as to selectively change the top tray to the stacked posture thereof and the opening posture thereof.

20. The image recording apparatus according to claim 1, wherein the top tray includes:
a base portion which is supported by the first tray; and
a pivotable portion which is pivotable relative to the base portion so as to selectively change the top tray to the stacked posture thereof and the opening posture thereof,
wherein the image recording apparatus further comprises a sheet mover which is selectively contactable with said at least one first sheet accommodated by the first tray and said at least one second sheet accommodated by the top tray, so as to supply said at least one first sheet from the first tray and supply said at least one second sheet from the top tray, and
wherein the top tray including the base portion and the pivotable portion is selectively slideable, relative to the first tray, to an advanced position thereof where the sheet mover is contactable with said at least one second sheet and to a retracted position thereof where the top tray permits the sheet mover to contact said at least one first sheet.

21. An image recording apparatus, comprising:
a sheet-supply tray device which accommodates and holds a plurality of recording sheets and which supplies the recording sheets, one by one, in a sheet-supply direction; and
an image recording device which records an image on each of the recording sheets supplied from the sheet-supply tray device,
wherein the sheet-supply tray device includes
a first tray which accommodates and holds at least one first sheet of the plurality of recording sheets, and
a second tray at least a portion of which is pivotable about an axis line relative to the first tray, which has a sheet-support surface and accommodates at least one second sheet of the plurality of recording sheets, and which selectively takes a stacked posture thereof in which the second tray is stacked on the first tray such that the sheet-support surface supports said at least one second sheet, and an opening posture thereof in which at least said portion of the second tray, pivoted from the stacked posture thereof, opens at least a portion of the first tray,
wherein said portion of the second tray comprises two dropping preventing members including two projecting portions, respectively, wherein each of the two projecting portions is opposed to the sheet-support surface in a first direction perpendicular to the sheet- support surface, such that a first space is provided between said each projecting portion and the sheet-support surface so as to accommodate said at least one second sheet, and the two projecting portions are opposed, in a second direction perpendicular to the sheet-supply direction and the first direction, to each other such that a second space is provided between the two projecting portions,
wherein the two dropping preventing members further include two positioning portions, respectively, which are separate from each other in the second direction, and
wherein at least one of the two dropping preventing members is movable relative to the sheet-support surface in the second direction toward, and away from, an other of the two dropping preventing members, so that the two positioning portions cooperate with each other to position said at least one second sheet in the second direction such that in the state in which the second tray takes the opening posture thereof, the two projecting portions cooperate with each other to prevent said at least one second sheet from dropping out of the respective first spaces provided between the two projecting portions and the sheet-support surface.

22. The image recording apparatus according to claim 21, wherein the two positioning portions are integral with the two projecting portions, respectively.

23. The image recording apparatus according to claim 21, wherein at least said portion of the second tray is pivotable about the axis line by more than 90 degrees relative to the first tray and, in the state in which the second tray takes the opening posture thereof, at least said portion of the second tray, pivoted by more than 90 degrees from the stacked posture thereof, opens at least said portion of the first tray.