# Patent

## Title
Adjustable crutch

## Abstract

An adjustable crutch, cane or similar walking aid for assisting everyday movement for temporarily injured and even permanently handicapped persons, the crutch having telescoping crutch tubes encasing a locking gas spring crutches which can instantaneously and controllably be adjusted in length during use, thereby considerably facilitating such common physical activities as sitting down, standing up, negotiating stairs or other obstacles and other similar everyday mobile activities. The locking gas spring functions by internal gas pressure and the telescoping crutch tubes are extended as the internal gas pressure seeks to reach the lowest energy state by maximizing its internal volume. For safety purposes a disengagement mechanism is provided so that extension occurs up to a preset level dictated by the user, and can even be overridden if desired.

## Background
This patent application is a continuation-in-part of U.S. patent application Ser. No. 11/175,733, filed Jul. 6, 2005, now U.S. Pat. No. 7,350,531.


FIELD OF TECHNOLOGY
The present invention relates to crutches, canes or similar walking aids for assisting everyday movement for temporarily injured and even permanently handicapped persons. More particularly, the invention relates to crutches which can instantaneously and controllably be adjusted in length during their use, thereby, among other things, considerably facilitating such common physical activities as sitting down, standing up, negotiating stairs or other obstacles and other similar everyday mobile activities.
BACKGROUND OF TECHNOLOGY
The adjustable crutches presently available in the market basically consist of two telescoping tubes, usually made of a metal or metal alloy, which can be secured relative to one another by means of a variety of mechanical locking mechanisms arranged at regular intervals along the tube parts. A common design of the locking devices is that both of the tube parts are provided with diametrically opposed holes which can be placed in alignment with each other, the locking taking place by inserting a pin, detend or the like through the holes in the two tubes and securing the tubes in a desired position. The purpose of the crutch adjustability in this case makes it possible for two persons of different heights to use the same crutch. A suitable crutch length can be attained for a person depending on that person's height. Once this length has been determined it is maintained until a different person uses the crutch and the length is readjusted accordingly.
These types of crutches have several disadvantages which, among other things, are related to the fact that the person is unable to change the length of the crutch during use. For example, because of the fixed crutch length, the person has very little help when sitting down, standing up, using stairs, and other similar everyday mobile activities. During these routine activities the person must rely on arm rests, chair seats, etc., for support. This can be especially difficult for older or more incapacitated persons.
OBJECT AND SUMMARY OF THE INVENTION
There is a need for a crutch which facilitates sitting and standing in a controlled and assisted fashion while ensuring the safety of the user. The present invention is directed at further solutions to address this need.
In accordance with one aspect of the present invention a crutch is provided having an instantaneously and user controlled adjustable length feature which facilitates activities such as sitting and standing in a controlled and assisted fashion.
In accordance with another aspect of the present invention the controlled adjustable length feature of the crutch is controlled by the user according to a locking gas spring incorporated between a relatively moveable upper crutch tube and lower crutch tube.
In accordance with yet another aspect of the present invention the crutch has a handle which the user can grasp to utilize the crutch in the known manner and the handle also comprising an operative means for a controlling a pressure valve in the locking gas spring pressure.
In accordance with further aspects of the present invention the crutch is provided with a user defined maximum height setting which can be readily changed for different user's of different heights.
In accordance with still another aspect of the present invention the user defined maximum height setting includes an automated shut-off mechanism to limit the maximum length of the crutch.
Another embodiment of the present invention provides an automatic gas spring disengagement mechanism to prevent the crutch from unexpected extension or compression when the user is not prepared or unable to support their weight upon extension or compression of the crutch. The gas spring disengagement mechanism provides a structure and function to depressurize the actuation system of the gas spring in the event of a load on the clutch shoulder pad exceeding a preset load limit which thereby causes the immediate cessation of movement by the internal gas spring.
The present invention relates to an adjustable crutch for facilitating mobility, comprising a telescoping shaft having an upper and lower crutch tube aligned on a concentric axis, a handle attached to an intermediate portion of the telescoping shaft, a shoulder support attached to the crutch on a first end of the upper crutch tube and a ground engaging butt end positioned at a first end of the lower crutch tube, a locking gas spring comprising a gas cylinder and a moveable piston is positioned inside the telescoping shaft for controlling relative slidable movement between the upper and lower crutch tubes of the telescoping shaft, a control button or lever positioned on the handle for operating the gas spring via a hydraulic pressure control line or a cable and an automatic disengagement mechanism is provided in communication with the hydraulic pressure control line for redirecting a hydraulic pressure from operation of the gas spring to a pressure sink wherein actuation of the crutch is stopped.
The present invention further relates to a method of for lengthening and shortening a crutch for facilitating mobility of a user, the method comprising the steps of lengthening and shortening a locking gas spring for lengthening and shortening the crutch, controlling the lengthening and shortening of the locking gas spring by a hydraulic pressure control circuit or a lever operated cable comprising the further steps of, actuating a gas cylinder actuation valve via the hydraulic pressure control circuit to facilitate lengthening and shortening of the locking gas spring, diverting hydraulic, pressure from the gas cylinder actuation valve via a hydraulic pressure relief valve and stopping any lengthening and shortening of the locking gas spring, and actuating the hydraulic pressure relief valve by applying a load to the crutch beyond a pre-set load limit.



BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described, by way of example, with reference to the accompanying drawings in which:
FIG. 1 is a side view of one embodiment of the crutch; FIG. 2 is a front view of one embodiment of the crutch;
FIG. 3 is a cross-sectional front view of one embodiment of the crutch;
FIG. 4 is a cross-sectional front view of a gas spring of common construction;
FIG. 5 is a cross-sectional front view of a locking gas spring of common construction;
FIG. 6 is a cross-sectional side view of an embodiment of the handle portion of the crutch;
FIGS. 7 and 7A are an exploded view of the crutch, handle, locking gas piston and valve actuating mechanism;
FIG. 8 is a further cross sectional view of an embodiment of the handle portion of the crutch;
FIGS. 9A and 9B are perspective views of the wedge in combination with a portion of the upper crutch tube and the wedge alone;
FIG. 10 is a perspective view of the wedge in use on the upper crutch shaft in cooperation with the handle;
FIG. 11 is a cross-sectional view of a further embodiment of the handle and piston extension stop mechanism;
FIG. 12 is a cross-sectional view of a further embodiment of the crutch having a disabling pressure relief mechanism; handle and piston extension stop mechanism;
FIG. 13A is a cross-sectional view of the pressure relief mechanism for locking the gas spring in the event of an unexpected load on the crutch,
FIG. 13B is an exploded partial cross-sectional view of the pressure relief mechanism of FIG. 13 A,
FIG. 14 is a cross-sectional view of a further embodiment of the disengagement mechanism in a first position;
FIG. 15 is a cross-sectional view of the further embodiment of the disengagement mechanism in a second position;
FIG. 16 is a cross-sectional view of the further embodiment of the disengagement mechanism in a third position permitting closure of the gas spring valve; and
FIG. 17 is a partial cut-away perspective view of the further embodiment of the disengagement mechanism.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An adjustable crutch 1, as displayed in a first embodiment shown in FIGS. 1, 2 and 3 is designed around a locking gas spring, as described in detail below, to facilitate the immediate and safe adjustability, i.e., either the lengthening or shortening of the crutch 1, by the user at any given time. The crutch 1 includes in general an upper crutch tube 3 and a lower crutch tube 5, a shoulder support 7, a butt end 9 and a handle 11. The lower crutch tube 5 is shown at least partially inserted and telescoping within the upper crutch tube 3 so that upon adjusting the length of the crutch 1, as described in further detail below, the lower crutch tube 5 is either slidably withdrawn from the upper crutch tube 3 or slidably inserted deeper within the upper tube such that the respective tubes are slidably adjustable with respect to one another.
The slidable, telescoping relative movement of the upper and lower crutch tubes 3, 5 is controlled by the gas spring 21 housed within at least a portion of both the upper and the lower crutch tubes. As is commonly known in the art, the gas spring 21 generally includes a gas cylinder 23, a piston 25 and a piston rod 27. As is apparent from FIG. 3, the gas cylinder 23 is situated in the lower crutch tube 5 and the piston rod 27 portion of the gas spring 21 is affixed at one end to the upper crutch tube 3 with the opposing end of the piston rod 27 attached within the piston 25 and is generally freely slidable within the gas cylinder 23. This arrangement of the gas cylinder and piston in the crutch is important with regards to the functional aspects and other structural features of the crutch in that it provides a safe and easy to operate device as will be discussed in detail below.
The crutch 1 also includes an adjustable handle 11 which is moveably, slidably attached to the upper crutch tube 3 so as to be grasped by the user to support themselves and operate the crutch 1 in a conventional manner well known to anyone who has had to use a crutch. The handle 11 can be slidably moved relative to the upper crutch tube 3 and the shoulder support 7 and is adjusted independently of the length of the crutch 1 so that varying arm lengths of different user's can be accommodated by the crutch 1. Also, as will be discussed in further detail below, the handle 11 can be provided with a manually operated valve control device to permit the user to actuate the gas spring 21 so as to lengthen or shorten the crutch 1. The shoulder support 7 for engaging underneath the arm and shoulder of the user as generally known is provided on the upper tube at the upper most end of the crutch 1. At the lower most end of the crutch 1, a rubber, plastic or similar non-slip material is applied as a ground engaging butt end 9 to ensure that the crutch 1 does not slip on any ground surface. It is to be appreciated that while a user usually utilizes two crutches, one with each arm for the appropriate balance and ease of movement, for purposes of brevity and clarity in this application only a single crutch and the operation thereof will be discussed.
In order to understand the operation of the above discussed crutch 1 in conjunction with the locking gas spring 41, the general construction and function of the gas spring 21 will now be discussed. As shown generally in FIG. 4 where like numbers of the gas spring represent the same elements in each disclosed embodiment, a gas spring 21′ includes; a gas cylinder 23′, a piston 25′ contained within the cylinder 23′, a piston rod 271 connected to the piston 25′, and a seal 29′ between the edge of the piston 25′ and the cylinder wall. To understand how a gas spring works it is imperative to understand that in a steady state, i.e., before compressive forces are applied, the cylinder 23′ is of course charged with some desired gas pressure P, and the gas pressures P1 and P2 on both sides of the piston 25′ adjust themselves to a state according to the equation F=P×A. Importantly, because the area of the face side 31′ of the piston 25′ is larger than the area of rod side 33′ of the piston 25′ due to the area taken up by the piston rod 27′, the pressures P1 and P2 on either side will adjust so that P2 is larger to accordingly cause equal forces F1, F2 acting on the face side 31′, and the rod side 33′ of the piston 25′ respectively, essentially maintaining the piston 25′ in an initial steady state position.
A force FA applied to the gas spring 21′, for purposes of example through the piston rod 27′, causes the piston 25′ to move within the cylinder 23′ reducing the volume on one side of the cylinder 23′ thus causing a higher pressure P1 on the respective side of the cylinder 23′. Because the face side 31′ area remains the same, the increased pressure causes a corresponding increase in force F1, thus acting to return the piston 25′ to its initial steady state position once the applied force FA is removed. It is well known that as the volume of a gas cylinder 23′ decreases, the mass of the gas remains constant, creating a higher pressure as is well known in the alt.
Turning to FIG. 5, different from the simple gas spring described above, in a locking gas spring 21′, a hole or valve 35′ is located in the piston 25′ to allow the pressure on both sides of the piston 25′ to equalize as the piston 25′ is compressed into the cylinder 23′. The valve through the piston 25′ is controllable via a valve control device 37′ to attain an open position allowing an equalization of the pressure on both sides of the piston 25′ within the cylinder 23′ as the piston 25′ is compressed, and a closed position where such equalization is not permitted. Understanding basic gas theory as described above, where force is equal to a pressure multiplied over an area (F=P×A), where there is a larger area defined by the face side 31′ of the piston 25′ and the pressures P1 and P2 are the same because of the open valve, a higher force F2 will be generated to act on the face side 31′ of the piston 25′. The magnitude of the higher force F2 is dependant upon the pressure level inside the cylinder 23′, the cross-sectional area of the cylinder 23′ and piston 25′, and the cross-sectional area of the piston rod 27′.
By way of further explanation, the locking gas piston is achieved by controlling the equalization of pressures on both sides of the piston 25′, in other words controlling the amount of gas which is permitted through the valve 35′ in the piston 25′ as the system attempts to equalize the pressures on both sides of the valve. Thus, it is to be appreciated that at any point during operation of the locking gas spring 21′ the valve 35′ can be closed whether or not the pressures have equalized. This closing of the valve essentially “locks” the piston 25′ in place in the cylinder 23′ because the pressures P1 and P2 remain unequal while the forces on each side are equal. With the valve 35′ closed, and the piston 25′ locked in the desired position, again applying an external force FA to the piston rod 27′, still with the valve closed, will not permit the piston 25′ to move much, only as much as the compressibility of the gas will permit. Even where there is some slight movement of the piston 25′, the increased pressure caused by the reduction in volume will return the piston 25′ to the locked position.
On the other hand, with the valve 35′ open, and the force FA applied to the piston rod 27′ which in combination with force F2 starts to equal or overcome the force F1 pushing on the face of the piston 25′, and the piston 25′ now starts to slide down the cylinder 23′ with gas pressure accordingly rising on the rod side 33′ of the piston 25′ as the mass of the gas the piston face side 31′ of the piston 25′ is allowed to pass through the open valve 35′. At some given point the valve 35′ can again be closed, thus the differing pressures P1 and P2 and equal forces F1, F2 on each side of the piston 25′ are now essentially “locked” into the respective sides of the piston 25′ and cylinder 23′. The higher pressure on the rod side 33′, along with the smaller area, now equals the lower pressure on the face side 31′ of the piston 25′ times the larger piston area, i.e., F1=F2 and the piston 25′ is thus also locked in place.
If the valve 35′ were merely to be opened at this point, with no force FA applied, the higher pressure P2 on the rod side 33′ would want to equalize and migrate through the valve 35′ thus again permitting the face side force F1 to become higher and return the gas spring 21′ to an extended steady state position. The further structural and functional aspects of the locking gas spring 21 in combination with the crutch 1 are described in further detail below.
Turning to FIG. 6, the main body of the gas spring 21, i.e., the cylinder 23 containing the gas and the slidable piston 25, is located and essentially fixed within the lower crutch tube 5, and the free end of the piston rod 27 extends into and is directly attached to the upper crutch tube 3. Thus, as may be appreciated, movement of the piston 25 relative to the essentially fixed nature of the gas cylinder 23 in the lower crutch tube 5 which is essentially directly supported on the ground surface, causes the upper crutch tube 3 to be axially moved relative to the lower crutch tube 5 and the ground surface and thus to shorten and lengthen the crutch 1. A further description of the relative movement and operation of the gas piston 25 and crutch 1 is provided below.
The crutch length adjustment system works as follows. In an operative, i.e., a steady state position, wherein the crutch 1 is essentially fixed in length and the gas spring 21 is in a locked position, whether fully or partially extended, the forces F1, F2 acting on both sides of the piston 25 are equal as described above, because the pressure P2 in the upper portion of the gas cylinder 23 and the pressure P1 in the lower portion of the gas cylinder 23 are unequal, yet the areas over which the pressures act are inversely proportional relative to the pressure difference. Therefore, as long as the piston valve 26 is closed, the piston 25 will remain in the steady state locked position because the force differential as applied by the weight of the crutch 1 user is not great enough to compress the air or gas in the lower portion 46 of cylinder 23 i.e., overcome the pressure P1 in the lower portion of the gas cylinder 23.
In order to raise or lower, i.e., extend or compress the crutch 1, the user must operate a pressure release assembly which opens the piston valve 26 via valve control device 37. To extend the crutch 1, the user removes their body weight, or a significant portion of their body weight, from the crutch 1 and operates the valve control device 37. Once the valve 35 is open, the pressures P1, P2 on both sides of the piston 25 begins to equalize, and the higher force F1 acting upward overcomes the force F2 acting downward and the piston 25 thus moves upward, i.e., extends the crutch 1 until a point at which the user releases the pressure release assembly and closes the piston valve 26 or the piston 25 tops out at an upper end of the cylinder 23.
On the other hand, in order to compress the crutch 1, the larger force F1 acting upward can be overcome by adding to the force F2 generally by application of the crutch user's own body weight. It is to be appreciated that by specific design assuming equal pressures P1, P2 the upward force F1 can be designed to be just larger than F2 such that the piston 25, and thus the upper crutch tube 3, rise or extend in a controlled manner. Therefore in order to compress the crutch 1, i.e., lower the piston 25, the user can apply a portion of their body weight to the upper crutch via the shoulder support 7 and overcome the upward force F1. In other words, the piston 25 can be lowered by a now greater force F2+FA>F1, FA being the user's own body weight or a portion thereof acting downward on the piston 25 and/or upper crutch tube 3. Thus, the orientation of the gas spring 21 is optimized with the cylinder 23 essentially fixed to the lower crutch tube 5 and with the piston rod 27 extending upwards and fixed to the upper crutch tube 3.
It should be noted that the amount of force F2 supplied by the crutch 1 and the force FA required to overcome the upward force F1 can be controlled by the size of the piston valve 26 and the piston rod 27. The cross-sectional area of the piston rod 27 relative to the cross-sectional area of the piston 25 will determine the amount of net force F1 acting upward on the piston 25. Furthermore, as the piston 25 is moving up or down in the shaft, air or gas is being forced through the valve of the piston 25 in an attempt to equalize the pressure. The diameter of the piston valve 26 determines how quickly and easily the air will move through the valve. A larger valve will allow more air to pass through the piston 25 quickly than a smaller valve.
The operation of the piston valve 35 and the valve control device 37 which opens and closes the piston valve 35 is now described. In one embodiment of the present invention the piston rod 27 includes a throughbore 28 which communicates with a passage through the piston 25. The passage through the piston 25 essentially defines the piston valve 35 which, in turn, provides communication between the upper cylinder chamber 44 and the lower cylinder chamber 46 as shown in FIG. 6 to permit the passage of gas or fluid therebetween. A valve stem 39 is inserted in the through bore of the piston 25 and extends into and substantially through the piston valve 26. The valve stem 39 is moveable relative to the piston 25 and piston rod 27 between an open position, permitting the passage of gas or similar fluid through the piston valve 26 and between the upper and lower cylinder chambers, and a closed position wherein the passage of gas or fluid through valve 35 between the upper and lower cylinder chambers is blocked. It is also to be appreciated that other known structures of valves and locking gas pistons could be utilized as well.
The opening and closing of the piston valve 26 is controlled by the valve stem 39 which is in turn controlled by the valve actuator 37 actuated by the crutch user. A manually operated button or lever 61 may be located on the handle 11 of the crutch 1 to facilitate the actuation of the valve. Communication between the valve stem 37 and the button 61 to open and close the piston valve 26 can be done through a hydraulic valve stem operation mechanism 63 as seen in FIG. 7. The hydraulic valve stem operation mechanism 63 can include a first hydraulic cylinder piston 65 associated with the button 61 or lever located on the handle 11 of the crutch 1. The first hydraulic cylinder piston 65 is connected via a link, for example a hydraulic line, to a second cylinder piston 67 that cooperatively operates the valve stem 37 to move into the open and closed positions relative to the hollow piston rod 27 and the piston 25. For example actuation of the button 61 or lever on the crutch handle 11 would open the valve 35 via the hydraulic valve stem operation mechanism 63 to permit relative extension or compression of the upper and lower crutch tubes 3, 5.
Thus, assuming that the crutch 1 is in an initial steady state at a length which accommodates a particular user traveling or walking with the crutch 1 along the ground, when the crutch user finds it necessary to sit down, the user will maintain, or apply a sufficient portion of their body weight to the upper crutch tube 3, via the handle 13 or the shoulder support 7, and simultaneously actuate button 61 of the piston valve actuator 63 located in the clutch handle 11. Actuation thus opens the piston valve 35 via the first and second cylinder pistons 65, 67 of the hydraulic valve stem operation mechanism 63, biasing the piston valve 35 into the open position. The user's weight FA, added to the force F2 thus overcomes force F1 acting upward and causes the piston 25 to travel downwards through the cylinder 23 with the upper crutch tube 3 correspondingly traveling downwards over the lower crutch tube 5 until either the user closes the piston valve 26, or the piston 25 bottoms out in the cylinder 23. Now the crutch user has been lowered closer to the ground and thus closer to for example a sitting position which they desire to attain.
In order to return the crutch 1 to the extended travel or walking position the user need only operate the release assembly without their body weight, i.e., force FA, or a significantly reduced body weight portion, applied to the upper crutch tube 3 whereby the valve is opened again and the pressures P1 and P2 begin to equalize and the correspondingly larger force F1 pushes the piston rod 27 back to what is generally a user defined crutch height corresponding to the user's comfort and physical size.
The crutch adjustment system is required to accommodate as many human body types as possible. The system is design to adjust easily to essentially two common physical proportions. First, the user's height determines a user defined maximum height, i.e., a maximum extension for the crutch 1. Secondly the handle 11 may be adjusted to accommodate the user's arm length. For example, a person six-foot-one-inch tall of typical proportions will have an arm-length in a range which is of course generally different than a person who may be five-foot-one-inch tall. A change in height can therefore be expected to have a change in arm length. Importantly, this individual or personal user adjustment of the handle height is essentially an independent function from that previously described regarding the relative adjustability of the upper and lower crutch tubes for the reason that the handle 11 does not move relative to the upper crutch tube 3 to which it is connected when the upper and lower crutch tubes are extended or compressed. Although the handle is adjustable, once set for a specific user, the handle 11 of the crutch 1 should remain fixed relative to the upper crutch tube 3 and the shoulder support 7.
However the two adjustments are not entirely independent functions as the user defined maximum height of the crutch 1 which is of course defined individually by each user acts in a manner to automatically restrain the extension of the piston rod 27 in conjunction with the piston valve actuator 61 and the handle 11.
In FIGS. 6, 7 and 8, the intersection of the upper crutch tube 3, lower crutch tube 5, and handle assembly are shown in different views. The handle assembly is comprised of a hollow cylinder body 13 for slidably engaging the upper crutch tube 3, a protruding handle support 15 and a handle 11. Also, a wedge 19 which is threaded and dogged is designed to be inserted into a lower slightly flared lower portion of the cylinder body. Inside the handle 11, is a portion of the hydraulic valve stem operation mechanism 63, more specifically the first hydraulic cylinder piston 65 associated with the button or lever located on the handle 11 of the crutch 1. Best seen in FIGS. 6 and 8, the first hydraulic cylinder piston 65 is filled with hydraulic fluid and the button 61 compresses the hydraulic fluid to actuate the hydraulic valve stem operation mechanism 63. The cylinder piston 65 is generally fixed in the handle 13 by a locking pin 73 engaging a radial groove 69 or detent in the wall of the cylinder piston 65. The hydraulic button 61, cylinder piston 65, locking pin 73 and a cylinder position follower 75 in the handle assembly play an essential role as a safety mechanism for automatically disengaging the hydraulic valve stem operation mechanism 63 to achieve an inoperative state and stop the crutch extension when the crutch 1 reaches a user-defined maximum height.
The first hydraulic cylinder piston 65 located in the handle body has the radial groove 69 which receives one end of the locking pin 73 as seen in FIG. 8. The hydraulic button assembly also has the manually operated external button 61 and a button return spring 71, both of which will be discussed in greater detail later. Observing FIGS. 6-11, the locking pin 73 is also attached to the cam-like cylinder position follower 75 which is rotatably fixed to the inside of the handle 11. Although the cam follower 75 is shown in FIG. 6 having passed or fallen, over the top of the gas cylinder, under normal operation the cam follower is in contact with the side of the gas spring cylinder 23. In this condition with the cam follower 75 in contact with the side of the gas spring cylinder 23 the locking pin 73 is pushed outwards to intersect the button body groove 69, thus preventing the button assembly from moving along its centerline, regardless of force applied by a user pressing the button 61.
During the course of operation, the cam-like cylinder piston follower 75, which is attached via a pin to the inside of the handle body, will be in contact with the outer wall of the gas spring cylinder 23. As the crutch 1 is extended and the piston 25 is forced upward, thus also moving the upper crutch tube 3 upward relative to the lower crutch tube 5, the handle 11 and the associated cam-like cylinder piston 25 rides upwards along the side of the gas cylinder 23. Once the cam-like cylinder piston 25 reaches the top of the gas cylinder 23, the follower will fall over the top of the gas cylinder 23, withdrawing the locking pin from the hydraulic cylinder piston 65 and activating the automatic disengagement system as shown in FIG. 6.
As the cylinder position follower 75 rotates over the top of the gas cylinder 23, the locking pin 73 is pulled out of the radial groove 69 in the first hydraulic cylinder piston 65. As a result, the first hydraulic cylinder piston 65, which has an internal hydraulic spring constant greater than the button return spring 77 constant, is pushed into the hollow handle 11 by the force applied by the user to the external button 61. As the hydraulic button 61 and the hydraulic cylinder piston 65 are pushed into the handle body, the pressure inside the first hydraulic cylinder piston 65 is released and the piston valve 35 is closed. This prevents any further movement of the piston 25 and thus prevents any further undesired extension of the crutch 1.
Should the user want to extend the crutch 1 past its preset maximum height, the user may override the automatic disengagement system by sticking a finger deeper inside the handle body and pressing the external button 61 until the button return spring 77 is fully compressed and the first hydraulic cylinder piston 65 resumes transmitting hydraulic fluid pressure and opening the piston valve 35. This allows the user to only consciously extend the crutch 1 to a height higher than that imposed by the preset user defined maximum height.
The handle vertical position adjustment and alignment feature relative to the upper crutch tube 3 is controlled by the manipulation of the wedge component of the handle system, shown in FIGS. 9A, 9B and 10. The wedge 19 has two flexible tabs 90 with an outwardly protruding boss 85 on each arm. Once the wedge 19 is aligned in the appropriate position on the upper crutch tube 3 to accommodate the user's arm length, these bosses insert into the handle body to maintain the handle 11 in the specific alignment with the wedge 19 when this adjustment is completed.
To adjust the wedge 19 into the appropriate position, the wedge 19 is provided with an inner wedge thread 87 that engages a corresponding upper crutch tube thread 89. This permits the user to threadably adjust the wedge 19 along the length of the upper crutch tube 3 to the extent of the crutch 1 tube thread thereon. Additionally, the wedge 19 is provided with a dog 91 that engages at least a vertical slot in the upper crutch tube 3. The wedge 19 is also segmented by a cut portion to allow the dog 91 to be disengaged out of the vertical slot while the thread features on the remainder of the wedge 19 remain engaged. The dog 91 can re-engage into the vertical slots in the upper crutch tube 3 every 180 degrees of rotation, or wherever the slots are provided around the circumference of the crutch tube, providing for the wedge 19 to be thus rotatably locked from rotation while the engaged threads maintain the vertical alignment of the wedge 19 and the upper crutch tube 3.
Once the wedge 19 has been manipulated into a desired position and the dogs and threads maintaining the wedge 19 in a desired position, the handle 11 may then be forced down over the wedge 19 until the wedge bosses align and engage respective receiving holes 93 in the handle 11. This assembly provides for up/down position and proper orientation of the handle assembly, it also provides positive means against slipping up or down. The wedge shape is used to greatly reduce the loads that would be seen at the thread and wedge bosses if the wedge shape was not used. This reduction in loads at the thread and bosses allows for the wedge 19 to be manufactured out of a lightweight and flexible material such as plastic.
Another embodiment of the invention shown in FIGS. 10, 11 may have an additional pawl 95 to back up the cylinder follower system. This will allow for a preset normal height by halting the cylinder 23 if the button is not released before the maximum set height is attained. If additional height is required, the user can override the position by depressing the release button deep 61 into the handle 11 and adjusting the handle 11, accordingly.
In one embodiment, the gas spring 21 has approximately a 20-30 inch, and more preferably about a 24 inch travel stroke. There is provided between about 60-100 lbs and preferably about 80 lbs pre-load and between about 90-130 lbs., preferably about 110 lbs. full compression force requirement. On return, at full compression, about 100 lbs. are delivered, and about 70 lbs. at full extension. The body diameter is approximately 22 mm, and the telescoping shaft diameter is about 10 mm. The overall length of the crutch 1 is approximately 52 inches. In general, a gas spring of this or similar construction can accommodate a user with the approximately 24 inch travel stroke where the user is in a range of between about 6 foot, 2 inch, and 5 feet, 5 inches. It is to be appreciated that other lengths of crutches would permit persons of any size to utilize the full stroke as well.
In a further embodiment of the present invention particularly relating to safety aspects of the adjustable crutch 1, a disengagement mechanism as shown in FIGS. 12-17 is provided for automatic depressurization of the hydraulic valve stem operation mechanism 63 described above. The disengagement mechanism stops the actuation and extension of the gas spring 21 during instances of unexpected or unintended actuation of the adjustable crutch 1. Such unintended actuation might occur for example where the user accidently actuates the piston valve actuator button 61 in the handle 11 of one or both the crutches 1. If the user is not prepared for extension of the crutch 1 this unexpected extension of the gas spring 21 in one or both crutches, could unbalance, surprise and/or distress the user or someone else.
The disengagement mechanism causes automatic depressurization of the hydraulic valve stem operating mechanism 63 by redirecting hydraulic pressure from actuation of the gas spring 21. This is done by redirecting the hydraulic fluid maintaining the piston valve 35 open into a pressure sink or reservoir and thereby closing piston valve 35 and stopping extension of the gas spring 21. The goal of this disengagement mechanism is to sense an inappropriate load for example caused by the shoulder support 7 loading against the user with a force greater than a desired preset load force and then immediately terminating any further extension of the gas spring 21 or crutch 1.
The automatic disengagement mechanism could also be accomplished by mechanical means, as discussed below but is initially described herein as a hydraulic pressure release valve 101 located near the top of the upper crutch tube 3, just below the shoulder support 7 and the shoulder support frame 107 seen in FIG. 12. As discussed in greater detail below, the shoulder support frame 107 is telescopically connected by a stem 137 inserted into the upper crutch tube 3, and springably supported by a load spring 127 relative to the pressure release valve 101 and the upper crutch tube 3. The pressure release valve 101 is essentially integral with and communicates directly with the hydraulic valve stem operation mechanism 63 and is actuated by impact, express loading or contact of the spring and telescopically supported shoulder support frame 107 as explained below.
Turning to FIGS. 13A, 13B, under normal operating conditions the hydraulic valve stem operation mechanism 63 actuates the open and closed states of the piston valve 35 of the gas spring 21. When the user pushes the piston valve actuator button 61 as previously discussed in this specification, hydraulic pressure is delivered through a hydraulic control line 103 and directly into a lower valve stem chamber 105 to axially move a primary piston 109 to abut against the valve stem 39 and force the valve stem 39 downwards to open the piston valve 35 in the gas spring 21. This open state of the gas spring 21 permits relative movement of the upper and lower crutch tubes 3, 5 to raise and/or lower the height of the crutch 1.
Where, for some reason an undesirable operating condition exists i.e., an undesirable load is applied on the shoulder support 7 indicating an undesirable condition, and the above discussed normal operating conditions and extension of the crutch should be terminated, the pressure release valve 101 is instructed or caused to be opened, and the pressure generated by hydraulic valve stem operation mechanism 63 is relieved into a sink or reservoir, the relief valve chamber 111 in the pressure release valve 101. Accordingly, this means that the hydraulic pressure generated by the first hydraulic cylinder piston 65 does not actuate the piston valve 35, and/or permits the piston valve 35 to close between the upper cylinder chamber 44 and the lower cylinder chamber 46 locking the gas spring 21. Thus, this mechanism and its operation prevents continued extension or compression of the crutch 1 that could compromise the safety of the user.
The pressure release valve 101 is a closed and fixed fluid volume system utilized with the same hydraulic fluid and pressure supplied and controlled through the hydraulic control line 103 as part of the hydraulic valve stem operation mechanism 63 for the gas spring 21. The pressure release valve 101 has a housing 102 defining two separate chambers; the relief valve chamber 111 and a reset spring chamber 113. The spring chamber 113 contains a reset spring 114 and is separated from the relief value chamber 111 by a secondary piston 115. The secondary piston 115 is moveable therebetween and defines the relative volumes of the relief valve chamber 111 and the reset spring chamber 113 by being slidably affixed therebetween so as to increase the relative volume of the relief valve chamber 111 when the hydraulic fluid is redirected there by the hydraulic pressure release valve 101.
Under normal operating conditions the relief valve chamber 11 is sealed by an inlet flange seal 123 integrally connected with a load rod 117 which acts as a trigger for actuation of the pressure release valve 101. The pressure release valve 101 itself is triggered by an undesirable load on the load rod 117. The load rod 117 extends from a free end 119 into and through the reset spring chamber 113 and down into the relief valve chamber 111. At a head end 121 of the load rod 117 the flange seal 123 is springably biased by the reset spring 114 against a shoulder 125 of a valve chamber inlet 124 into the relief valve chamber 111. Under normal operating conditions, hydraulic pressure within the valve stem chamber 105 maintains the head end 121 of the load rod 117 against the shoulder 125 of the valve chamber inlet 124 preventing hydraulic fluid from entering the relief valve chamber 111. This ensures that as long as the system is in a normal operating mode, i.e., no load over the preset load is present, the hydraulic pressure is directed only to the primary, piston 109 and actuation of the valve stem 39.
The free end 119 of the load rod 117 extends above the valve housing 102 in proximity to, but spaced from a contact point C with the shoulder support frame 107. The shoulder support frame 107 is slidably or telescopically connected to the upper crutch tube 3 by the stem 137′. The stem 137 is provided with a pair of opposing slots 138 which vertically abut against anchor screws 136 mounted through the slots 138. The anchor screws 136 attach and secure the housing 102 to the upper crutch tube 3 while permitting relative axial spring biased movement of the shoulder support frame 107. The shoulder support frame 107 is biasly and vertically spaced a distance D by the load spring 127 from contacting the free end 119 of the load rod 117. The load spring 127, in cooperation with this vertical spacing distance D essentially acts as a shock absorber between the shoulder support frame 107 and the pressure release valve 101 and/or the upper crutch tube 3. In this way, the load spring 127 in a normal, or neutral state maintains a variable spacing ≦D between the free end 119 of the load rod 117 and the contact point C on the shoulder support frame 107 dependent upon a desired preset load based at least initially on the spring coefficient of the load spring 127.
The reset spring 114 housed in the reset spring chamber 113 is positioned between the secondary piston 115 and the load rod 117 so that in this normal or neutral position the flange seal 123 on the head end 121 of the load rod 117 is biased into a closed position against the shoulder 125 of the valve chamber inlet 124 sealing the relief valve chamber 111 from receiving hydraulic fluid. This ensures that as long as the system is in a normal operating mode, i.e., no load over the preset load is present, the hydraulic pressure is directed only to the primary piston 109 and actuation of the valve stem 37. When a certain force or load on the shoulder support frame 107 overcomes the preset load, the bias of the load spring 127 is overcome and the shoulder support frame 107 is forced downwards relative to the pressure release valve 101 and upper crutch tube 3 and impacts the free end 119 of the load rod 117. The load rod 117 is moved in an axially vertical manner so that the flange seal 123 disengages from the shoulder 125 of the valve chamber inlet 124 and hydraulic fluid is permitted to flow into the relief valve chamber 111 creating a pressure sink and instantaneously removing hydraulic pressure from the primary piston 109 and the valve stem 39 and closing the piston valve 35 of the gas spring 21.
The relief valve chamber 111 remains filled with fluid using a check valve 129 provided as an outlet for hydraulic fluid from the relief valve chamber 111 at the appropriate time for resetting the device. This check valve 129, better seen in FIG. 13B, permits only one way hydraulic fluid flow from the relief valve chamber 111 bypassing the valve chamber inlet 124 and releasing fluid back to the hydraulic fluid line 103 and hydraulic valve stem operation mechanism 63 in the handle 11 of the crutch 1 during the resetting procedure discussed in detail below. The check valve 129 may be a one-way ball valve 131 seated on a spring 133 in a return passage 135. Another type of check valve, flap seal or other device as known in the art that would allow fluid flow in only one direction may also be used. The reset spring 114 housed in the reset spring chamber 113 is positioned between the secondary piston 115 and radial washer 134 supported on the load road 117. At the appropriate reset time for this reset spring 114 along with the hydraulic fluid pressure in relief valve chamber 111 opens the check valve 129 and drains the relief valve chamber 111 of hydraulic fluid.
The pressure release valve 101 described above works in the following manner: where an unintended or high impact load is applied to the shoulder support 7 and hence the shoulder support frame 107, for example from the unexpected actuation of the piston valve actuator button 61, the shoulder support frame 107 is forced downward and overcomes the bias of the load spring 127 and the load rod 117 is contacted which triggers the opening of the pressure release valve 101. The head end 121 of the load rod 117 being moved out of contact with the inlet shoulder 125 opens the valve chamber inlet 124 and the pressurized hydraulic fluid enters into the relief valve chamber 111. At this point the hydraulic pressure entering the valve chamber 111 moves the secondary piston 115 against the reset spring 114, expanding the volume of the relief valve chamber 111 by pushing the secondary piston 115 up against the reset spring 114. In this way the disengagement mechanism relieves hydraulic pressure on primary piston 109 maintaining the piston stem 39 and piston valve 35 in the gas spring 21 in an open position. The piston valve 35 closes and the gas spring 21 is “locked” into its current position preventing further extension of the upper crutch tube 3.
The safety system and pressure release valve 101 is reset in the following manner: two conditions must be met to reset the system, the release of the push button 61 by the user, and the removal of weight from the shoulder rest 7 below the preset load. Upon meeting these two conditions the reset spring 114 can now exert its extension force between the load rod 117 and the secondary piston 115 forcing the head end 121 of the load rod 117 to engage the flange seal 123 with the shoulder 125 of the valve chamber inlet 124 to the valve chamber 111 and essentially simultaneously provide enough force on the secondary piston 115 to open the check valve 129 releasing hydraulic fluid through the check valve 129 to drain back into the valve stem chamber 105, the hydraulic control line 103 and down into the hydraulic valve stem operation mechanism 63, thereby restoring system hydraulic fluid to the normal operating locations for operating the gas spring. In other words, resetting the system occurs when the reset spring 114 within the reset spring chamber 113 forces the secondary piston to push the volume of hydraulic fluid in the relief valve chamber 111 forcing the fluid out the check valve 129 and also resealing the relief valve chamber 111 by moving the load rod 117 and the flange seal 123 back into contact with the inlet shoulder 125 so that the hydraulic fluid is now directed back to the hydraulic control line 103 and to the valve stem operation mechanism 63. In this manner push button 61 is now reactivated to regain control of the valve stem 39 allowing the extension of the crutch 1 to be readjusted in the manner as described heretofore.
In a still further embodiment of the present invention the method of disengaging operation of the gas spring uses a mechanical cable, pivot and ball mechanism 150, rather than a hydraulic system as described above. The cable, pivot and ball mechanism 150 controls the valve stem 39 very similar to the hydraulic system and thus prevents over-extension of the crutch or cane in certain circumstances and under appropriate conditions. As best seen in FIG. 14, a cable 151 leads from a manually activated lever anchored to the handle or button 61 to the free end of a pivot lever 153 having an opposing end pivotally secured to the housing by a pivot pin 155. Under normal operating conditions, when the user activates the lever or button 61 the cable 151 is pulled which accordingly rotates the pivot lever 153 about the pivot pin 155 and the lever 153 forces the ball 157 down into contact with the free end of the valve stem 39 as shown in FIG. 15, and hence opens the valve in the gas spring so that the crutch can extend or compress as desired.
Similar to the hydraulic system, this embodiment includes a disengagement mechanism as shown in FIGS. 14-17 for automatic stopping of actuation, i.e. either extension or compression of the gas spring 21 during instances of unexpected or unintended actuation of the adjustable crutch 1. Also similar to the previously discussed embodiment, the load rod 117 is provided which is spring biased vertically upward by a load rod spring 114 so that a free end 119 of the load rod 117 abuts or is closely spaced with the shoulder support frame 107. When a predetermined force or load on the shoulder support frame 107 overcomes a preset load, the bias of the load rod spring 114 is overcome and the shoulder support frame 107 forces the load rod 117 axially downwards.
The necessity for this safety system occurs when a user's actions, for instance actuating the button 61 to cause the cable 151 to pull the lever arm 153 down and actuate the gas spring are further influenced by a force, greater than the preset load, as supplied on the shoulder rest of the crutch so that the force causes the shoulder support frame 107 to also impact on the load rod 117. Just as in the hydraulic system the load rod 117 is moved in an axially vertical manner, but rather than effecting the flange seal 123, the lower contact end of the load rod 117 actuates a release arm 139 pivotally supported on an extension part 161 of the pivot arm 153.
The release arm 139 is pivotally coupled to the lever arm 153 so that it rotates with the lever arm about the pivot pin 155, and also rotates relative thereto and independently about pivot point 156 on the extension part 161 of the pivot arm 153. The release arm 139 has a contact finger 163 which is impacted by the contact end of the load rod 117 when the safety system is actuated, and a slide finger 165 which engages with a slide plate 171 slidably supported on the pivot arm 153. The slide plate 171 has a lower surface adjacently supported on the lever arm 153 and a cam surface 172 formed in, or on, the lower surface for influencing the ball 157. A receiving notch 173 is provided on an upper surface of the slide plate 171 for receiving the slide finger 165 which influences the slide plate 171 to slide along the lever arm 153 and hence influence the ball 157 as described in detail below.
The ball 157 is positioned in a slot 175 formed through the lever arm 153 so that the ball 157 extends partially above and below the lever arm 153 via a relatively axial movement in the slot 175 as dictated by the slide plate 171 and the cam surface 172. When the slide plate 171 is in a spring biased neutral position a shallow portion of the cam surface maintains the ball 157 extending predominantly below the lever arm 172 and out of the slot 175 so that the ball 157 can impact the valve stem 39 thus open the gas spring valve as shown in FIG. 15.
Turning to FIG. 16, the slide plate 171 is now shown in an unbiased position where an impact on the shoulder frame 107 greater then the preset load has caused the load rod 117 to impact and rotate the load finger 163 of the release arm 139. Consequently, the slide finger 165 in turn causes the slide plate 171 to push back against the biasing force of a slide spring 177 which generally maintains the slide plate 171 in its neutral or rest position. As the slide plate 171 pushes back against the slide spring 177, the cam surface 172 is moved, right to left in FIG. 16, so that the deeper portion of the cam surface 172 is axially aligned with the slot and the ball 157 falls deeper into the slot permitting the valve stem 39 to close the gas spring valve and stop the actuation of the gas spring despite the lever arm 153 being pulled or actuated by the cable 151.
Resetting of the cable safety system is accomplished by the user releasing both the button 61 and removing any impact force from the shoulder support so that the lever arm 153 is returned to its normal horizontal position, and the load rod 117 removes its influence from the release arm 139. This permits the slide spring 177 to return the slide plate 171 to its normal neutral position and push the ball 157 out of the slot again. The load rod spring 114 returns the load rod 119 to its position spaced from the release arm 139 and the user is free to again operate the button 61 and actuate the gas spring and thus extend or compress the crutch as desired.
Since certain changes may be made in the above described improved, without departing from the spirit and scope of the invention herein involved, it is intended that all of the subject matter of the above description or shown in the accompanying drawings shall be interpreted merely as examples illustrating the inventive concept herein and shall not be construed as limiting the invention.

## Claims

1. An adjustable crutch for facilitating mobility, comprising:
a telescoping shaft having an upper and lower crutch tube aligned on a concentric axis;
a handle attached to an intermediate portion of the telescoping shaft, a shoulder support attached to the crutch on a first end of the upper crutch tube and a ground engaging butt end positioned at a first end of the lower crutch tube;
a locking gas spring comprising a gas cylinder, and a moveable piston is positioned inside the telescoping shaft for controlling relative slidable movement between the upper and lower crutch tubes of the telescoping shaft;
a manual control positioned on the handle for operating the gas spring via a control line; and
an automatic disengagement mechanism is provided in communication with the control line for interrupting operation of the gas spring wherein the automatic disengagement mechanism sets the manual control to an inoperative state to interrupt dynamic telescoping of the crutch.

2. The adjustable crutch as set forth in claim 1, wherein the automatic disengagement mechanism closes a valve in the gas spring so that any relative movement of the gas cylinder and moveable piston causing extension or compression of the gas spring is stopped.

3. The adjustable crutch as set forth in claim 2 wherein the automatic disengagement mechanism is actuated based on a first input from the manual control in the handle, and a second separate input force applied to the telescoping shaft.

4. The adjustable crutch as set forth in claim 3, further comprising a reset operation mode wherein the disengagement mechanism is deactivated when both the first input from the manual control in the handle ceases and the second separate input force applied to the telescoping shaft is removed.

5. The adjustable crutch as set forth in claim 4, wherein a load sensing member is provided in the automatic disengagement mechanism for sensing the second separate input force applied to the telescoping input shaft.

6. The adjustable crutch as set forth in claim 5, wherein the load sensing member is calibrated to a preset load above which the load sensing member initiates actuation of the disengagement mechanism.

7. The adjustable crutch as set forth in claim 3 wherein the second separate input force applied to the telescoping shaft is applied through one of the butt end and the shoulder support attached to the crutch.

8. The adjustable crutch as set forth in claim 1, wherein the automatic disengagement mechanism disengages a link between the manual control in the handle and a valve in the gas spring so that operation of the gas spring is ceased.

9. The adjustable crutch as set forth in claim 8, wherein the disengagement mechanism comprises a hydraulic circuit which relieves an operative force on the link between the manual in the handle and the valve in the gas spring so that operation of the gas spring is ceased.

10. The adjustable crutch according to claim 9, wherein the automatic disengagement mechanism further comprises an expandable hydraulic fluid chamber into which hydraulic fluid from a hydraulic pressure control circuit is directed upon detection of a load above a preset load limit.

11. The adjustable crutch according to claim 10,wherein the automatic disengagement mechanism further comprises a moveable piston defining a variable volume in the expandable hydraulic fluid chamber and a reset spring opposing the moveable piston and the expansion of the expandable hydraulic fluid chamber.

12. The adjustable crutch according to claim 10, further comprising a valve for sealing the expandable hydraulic fluid chamber from the entry of hydraulic fluid in a first operative state of the adjustable crutch which permits movement of the locking gas spring.

13. The adjustable crutch according to claim 12, wherein in a second operative state the valve for sealing the expandable hydraulic fluid chamber from the entry of hydraulic fluid is opened and hydraulic fluid is permitted to flow into the expandable hydraulic fluid chamber which stops any movement of the locking gas spring.

14. The adjustable crutch as set forth in claim 8, wherein the disengagement mechanism comprises a mechanical linkage which relieves an operative force on the link between the manual control in the handle and the valve in the gas spring so that operation of the gas spring is ceased.

15. The adjustable crutch as set forth in claim 14, wherein the manual control operates a cable which influences the mechanical linkage to open the gas spring valve until a separate input interrupts the mechanical linkage between the manual control in the handle and the valve in the gas spring .

16. A crutch adjustment mechanism for lengthening and shortening a crutch comprising:
a locking gas spring for lengthening and shortening the crutch;
a hydraulic pressure control circuit for controlling the locking gas spring comprising;
a gas cylinder actuation valve enabling lengthening and shortening of the locking gas spring;
an automatic pressure relief valve for diverting pressure from the gas cylinder actuation valve and stopping any lengthening and shortening of the locking gas spring by setting a manual control of the locking gas spring to an inoperative state to interrupt dynamic lengthening and shortening of the crutch; and

wherein the automatic pressure relief valve is actuated by a load applied to the crutch beyond a pre-set load limit.

17. The crutch adjustment mechanism as set forth in claim 16, further comprising a variable volume hydraulic pressure relief chamber communicating with the hydraulic pressure relief valve wherein the volume of the hydraulic pressure relief chamber increases upon diverting of hydraulic pressure from the gas cylinder actuation valve.

18. The crutch adjustment mechanism as set forth in claim 17, wherein the variable volume of the hydraulic pressure relief chamber decreases when at least the load above the pre-set load limit is removed from the crutch to return hydraulic pressure to the gas cylinder actuation valve again enabling lengthening and shortening of the locking gas spring.

19. A method of for lengthening and shortening a crutch for facilitating mobility of a user, the method comprising the steps of:
lengthening and shortening a fluid actuated spring for lengthening and shortening the crutch;
controlling the lengthening and shortening of the fluid actuated spring by a control circuit comprising the further steps of;
actuating a gas cylinder actuation valve via the control circuit to facilitate lengthening and shortening of the fluid actuated spring;
positioning a manual control on a handle of the crutch for operating the gas spring via a control line; and
providing an automatic disengagement mechanism in communication with the control line for automatically interrupting operation of the spring under predetermined conditions wherein the automatic disengagement mechanism sets the manual control to an inoperative state to interrupt dynamic telescoping of the crutch.