# Patent

## Title
Light emitting device

## Abstract

To provide an organic electroluminescent device having excellent durability and having high luminous efficiency and luminance, the organic electroluminescent device includes an organic compound layer containing a hole transport layer, a light emitting layer, a block layer, and an electron transport layer between a pair of electrodes, wherein the block layer contains an electron transport material and an electrically inactive organic compound capable of being subjected to dry film formation and having an energy difference Eg between highest occupied molecular orbital and lowest unoccupied molecular orbital of 4.0 eV or more.

## Background
FIELD OF THE INVENTION
The present invention relates to a light emitting device having extremely excellent durability and having extremely high luminance and luminous efficiency, and in particular, to a light emitting device suitable as an organic electroluminescent device.
BACKGROUND OF THE INVENTION
Organic electroluminescent devices using an organic substance are promising in applications as a cheap large-area full-color display device having a solid light-emitting solid-state device and a light source array for writing, and a number of developments have been carried out. In general, an organic electroluminescent device is constructed of a light emitting layer and a pair of counter electrodes disposed sandwiching the light emitting layer therebetween. When an electric field is applied between the both electrodes, an electron is injected from the cathode, and a hole is injected from the anode. The light emission is a phenomenon in which the electron and the hole are re-coupled in the light emitting layer, and energy is released as light during a time when the energy level is returned to a valence band from a conductor.
However, in the case of such an organic electroluminescent device, there is a serious problem that the luminous efficiency is very low as compared with inorganic LED devices and fluorescent tubes.
Almost all of organic electroluminescent devices which are currently proposed are ones utilizing fluorescent light emission obtained by a singlet exciton of an organic light emitting material. In a simple mechanism of the quantum chemistry, in the exciton state, a ratio of the singlet exciton from which fluorescent light emission is obtainable to the triplet exciton from which phosphorescent light emission is obtainable is 1/3. So far as the fluorescent light emission is utilized, only 25% of the exciton can be effectively applied so that the luminous efficiency is low.
On the other hand, if phosphorescence obtainable from the triplet exciton can be utilized, the luminous efficiency should be able to be enhanced. Actually, in recent years, organic electroluminescent devices utilizing phosphorescence with a phenylpyridine complex of iridium have been reported, and it is reported that such organic electroluminescent devices exhibit the luminous efficiency of 2 to 3 times as compared with the conventional organic electroluminescent devices utilizing fluorescence (for example, see U.S. Pat. No. 6,303,238, Applied Physics Letter, 1999, Vol. 75, page 4, and Japanese Journal of Applied Physics, 1999, Vol. 38, pages L1502 to L1504).
Most of phosphorescence organic electroluminescent devices have a device construction of anode/hole transport layer/light emitting layer/block layer/electron transport layer/cathode. Here, the hole transport layer is a layer for transporting a hole from the anode into the light emitting layer. The electron transport layer is a layer for transporting an electrode from the cathode into the light emitting layer. One of works of the block layer is to block diffusion of a triplet exciton formed in the light emitting layer, and the other work is to block a phenomenon that the hole passes through the light emitting layer into the electron transport layer and the cathode. In this way, by blocking the triplet exciton or the hole or the both by the block layer, it is possible to design to enhance the luminous efficiency.
As a material to be used in the block layer, electron transport materials having a large energy level T1 that is a lowest energy level of the triplet excited state are chosen for the purpose of blocking the triplet exciton, and electron transport materials having a large ionization potential are chosen for the purpose of blocking the hole.
Bathocuproine (BCP) is a representative material. The T1 of BCP is large as 2.5 eV, and its ionization potential is large as 6.5 eV. By using this material in the block layer, it is possible to enhance the luminous efficiency. On the other hand, this BCP is poor in the material stability so that it is a large factor to cause a deterioration of the durability.
Also, aluminum(III) bis(2-methyl-8-quinolinato)-4-phenylphenolate (Balq) is frequently used (for example, see Applied Physics Letter, 2002, Vol. 81, page 162). Though this material is excellent in the durability, its T1 is smaller than 2.4 eV, and its ionization potential is small as 5.8 eV. Therefore, Balq is poor in the blocking ability and causes a lowering of the luminous efficiency.
In the light of the above, it is a present state that any block layer having excellent abilities to block an exciton and to block a hole and having excellent durability has not been realized yet.
Recently, there has been reported a method in which a material having a large energy difference Eg between highest occupied molecular orbital and lowest unoccupied molecular orbital is used in the block layer to make the concentration of the block material thin, whereby the luminous efficiency is enhanced (for example, see Organic Electronics, 2003, Vol. 4, page 77). In this method, octaphenylcyclooctatetraene or a hexaphenylene compound is used as the material having a large Eg. However, the Eg of these compounds is 3.3 eV and 3.6 eV, respectively, and therefore, it cannot be said that these compounds have a thoroughly large Eg, and their rate of enhancement of the luminous efficient is small.
Also, there is disclosed a measure for containing an electrically inactive polymer binder (for example, see JP-A-2002-180040). However, since the polymer is used, the production process of an organic electroluminescent device is limited to a wet film formation process, and a dry film formation process such as vapor deposition cannot be applied.
SUMMARY OF THE INVENTION
As described previously, it is a present state that an organic electroluminescent device having excellent luminous efficiency and having excellent durability is eagerly demanded.
In view of these circumstances, an object of the invention is to provide an organic electroluminescent device having excellent durability and having high luminous efficiency and luminance.
According to the invention, the following organic electroluminescent devices are provided, whereby the foregoing object of the invention is achieved.
<1> An organic electroluminescent device comprising:
a pair of electrodes;
an organic compound layer between the pair of electrode, the organic compound layer comprising: a hole transport layer; a light emitting layer; a block layer; and an electron transport layer,
wherein the block layer comprises:
an electron transport material; and
an electrically inactive organic compound capable of being subjected to dry film formation, the electrically inactive organic compound having an energy difference Eg between a highest occupied molecular orbital and a lowest unoccupied molecular orbital of 4.0 eV or more.
<2> The organic electroluminescent device as set forth above in <1>, wherein the light emitting layer comprises a phosphorescent material.
<3> The organic electroluminescent device as set forth above in <2>, wherein the phosphorescent material is an orthometalated metal complex or a porphyrin metal complex.
<4> The organic electroluminescent device as set forth above in any one of <1> to <3>, wherein the electrically inactive organic compound has a triplet excited state having a lowest energy level T1 of 2.7 eV or more.
<5> The organic electroluminescent device as set forth above in any one of <1> to <4>, wherein the electrically inactive organic compound has an ionization potential Ip of 6.1 eV or more.
<6> The organic electroluminescent device as set forth above in any one of <1> to <5>, wherein the electrically inactive organic compound is an aromatic hydrocarbon compound.
<7> The organic electroluminescent device as set forth above in any one of <1> to <6>, wherein the electrically inactive organic compound is a compound represented by formula (1):

L—(Ar)m  Formula (1)

wherein Ar represents a group represented by formula (2); L represents a trivalent or polyvalent benzene skeleton; and m represents an integer of 3 or more:





wherein R1 represents a substituent; when plural R1s are present, the plural R1s are the same or different; and n1 represents an integer of from 0 to 9.

<8> The organic electroluminescent device as set forth above in any one of <1> to <6>, wherein the electrically inactive organic compound is a compound represented by formula (3):




wherein R2 represents a substituent; when plural R2s are present, the plural R2s are same or different; and n2 represents an integer of from 0 to 20.

<9> The organic electroluminescent device as set forth above in any one of <1> to <8>, wherein the electrically inactive organic compound has a molecular weigh of from 300 to 2,000.
According to the foregoing construction, the organic electroluminescent device of the invention uses a block material and an electrically inactive organic compound having an energy difference Eg between highest occupied molecular orbital and lowest unoccupied molecular orbital of 4.0 eV or more in the block layer, whereby it is possible to more effectively undergo blocking of diffusion of an exciton or blocking of a hole. As a result, the organic electroluminescent device of the invention becomes an organic electroluminescent device having high luminance and luminous efficiency. Also, since the organic compound has high stability, decomposition of the block layer is suppressed, whereby the organic electroluminescent device becomes an organic electroluminescent device having high durability.
The organic electroluminescent device of the invention can be effectively utilized for area light sources such as full color displays and backlights and light source arrays such as printers.


DETAILED DESCRIPTION OF THE INVENTION
The organic electroluminescent device of the invention is an organic electroluminescent device comprising an organic compound layer containing a hole transport layer, a light emitting layer, a block layer, and an electron transport layer between a pair of electrodes, wherein the block layer contains an electron transport material and an electrically inactive organic compound capable of being subjected to dry film formation and having an energy difference Eg between a highest occupied molecular orbital and a lowest unoccupied molecular orbital of 4.0 eV or more.
Here, the electron transport material in the block layer plays a role so as to receive an electron from the electron transport layer side and transfer it into the light emitting layer side. Also, the electrically inactive organic compound in the block layer blocks diffusion of an exciton and undergoes blocking (prevention of pass-through) of a hole. An “electrically inactive” compound means a compound which has the energy difference of 4.0 eV or more. Since the energy difference Eg between a highest occupied molecular orbital and lowest unoccupied molecular orbital of the electrically inactive organic compound is 4.0 eV or more, the foregoing effects can be revealed. Eg is more preferably 4.1 eV or more, and especially preferably 4.2 eV or more.
Also, the electrically inactive organic compound can be subjected to dry film formation, and by subjecting the block layer to dry film formation, it is possible to more enhance the durability. A material which can be subjected to dry film formation means a material which can be subjected to film formation without causing decomposition by the dry film formation process such as vapor deposition process, and its molecular weight is preferably from 300 to 2,000.
In the invention, it is preferred from the standpoint of luminous efficiency to use a phosphorescent material in the light emitting layer.
Also, it is preferable that the electrically inactive organic compound has a triplet excited state having a lowest energy level T1 of 2.7 eV or more. In this way, the diffusion of an exciton from the light emitting material of the light emitting layer is blocked, whereby the luminous efficiency can be more enhanced, and therefore, such is preferable. In the case where the light emitting material is a phosphorescent material emitting blue light, its T1 is around 2.6 eV, and for the purpose of blocking diffusion of a triplet exciton therefrom, it is preferable that the T1 of the electrically inactive organic compound is at least the foregoing value, that is, 2.7 eV or more. In this way, with respect to the phosphorescent material emitting blue light, it is also possible to more enhance the luminous efficiency.
Further, in the invention, it is preferable that the electrically inactive organic compound has an ionization potential Ip of 6.1 eV or more. In this way, the transfer of the hole from the light emitting material into the subject electrically inactive organic compound is blocked, and the luminous efficiency can be more enhanced. Therefore, such is preferable. Further, the Ip is more preferably 6.2 eV or more, and especially preferably 6.3 eV or more. In particular, in the case where the light emitting material is a phosphorescent material emitting blue light, its ionization potential is from 5.8 to 5.9 eV. In order that the hole may not be transferred from this phosphorescent material emitting blue light into the electrically inactive organic compound, it is preferable that the ionization potential of the electrically inactive organic compounds is larger than that value, i.e., 6.0 eV or more. In this way, in a phosphorescent blue organic electroluminescent device, the luminous efficiency can be more enhanced, too. In particular, in the case of using a phosphorescent material, CBP (4,4′-N,N′′-dicarbazolebiphenyl) which is used as the host material in the light emitting layer has an ionization potential of 6.0 eV. For the purpose of blocking pass-through of a hole from CBP into the block layer, it is preferable that the ionization potential is larger than that value. By setting up the ionization potential at 6.1 eV or more, the pass-through of the hole can be blocked, and the luminous efficiency can be more enhanced.
In the invention, the electrically inactive organic compound is not particularly limited so far as it meets the foregoing conditions. From the viewpoint of stability, an aromatic hydrocarbon is preferable, and a compound represented by formula (1) or formula (3) is more preferable.

L—(Ar)m  Formula (1)

In the formula (1), Ar represents a group represented by formula (2); L represents a trivalent or polyvalent benzene skeleton; and m represents an integer of 3 or more.




In the formula (2), R1 represents a substituent; when plural R1s are present, they may be the same or different; and n1 represents an integer of from 0 to 9.




In the formula (3), R2 represents a substituent; when plural R2s are present, they may be the same or different; and n2 represents an integer of from 0 to 20.
The formula (1) will be described below in detail.
L in the formula (1) represents a trivalent or polyvalent benzene skeleton. Ar represents a group represented by the formula (2); and m represents an integer of 3 or more. m is preferably from 3 to 6, and more preferably 3 or 4.
Next, the group represented by the formula (2) will be described below.
R1 in the formula (2) represents a substituent. Examples of the substituent include an alkyl group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 10; for example, methyl, ethyl, isopropyl, tert-butyl, n-octyl, n-decyl, n-hexadecyl, cyclopropyl, cyclopentyl, and cyclohexyl), an alkenyl group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 10 carbon atoms; for example, vinyl, allyl, 2-butenyl, and 3-pentenyl), an alkynyl group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 10 carbon atoms; for example, propargyl and 3-pentynyl), an aryl group (preferably having from 6 to 30 carbon atoms, more preferably from 6 to 20 carbon atoms, and especially preferably from 6 to 12 carbon atoms; for example, phenyl, p-methylphenyl, naphthyl, and anthranyl), an amino group (preferably having from 0 to 30 carbon atoms, more preferably from 0 to 20 carbon atoms, and especially preferably from 0 to 10 carbon atoms; for example, amino, methylamino, dimethylamino, diethylamino, dibenzylamino, diphenylamino, and ditolylamino), an alkoxy group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 10 carbon atoms; for example, methoxy, ethoxy, butoxy, and 2-ethylhexyloxy), an aryloxy group (preferably having from 6 to 30 carbon atoms, more preferably from 6 to 20 carbon atoms, and especially preferably from 6 to 12 carbon atoms; for example, phenyloxy, 1-naphthyloxy, and 2-naphthyloxy), a heteroaryloxy group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, pyridyloxy, pyrazyloxy, pyrimidyloxy, and quinolyloxy), an acyl group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, acetyl, benzoyl, formyl, and pivaloyl), an alkoxycarbonyl group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 12 carbon atoms; for example, methoxycarbonyl and ethoxycarbonyl), an aryloxycarbonyl group (preferably having from 7 to 30 carbon atoms, more preferably from 7 to 20 carbon atoms, and especially preferably from 7 to 12 carbon atoms; for example, phenyloxycarbonyl), an acyloxy group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 10 carbon atoms; for example, acetoxy and benzoyloxy), an acylamino group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 10 carbon atoms; for example, acetylamino and benzoylamino), an alkoxycarbonylamino group (preferably having from 2 to 30 carbon atoms, more preferably from 2 to 20 carbon atoms, and especially preferably from 2 to 12 carbon atoms; for example, methoxycarbonylamino), an aryloxycarbonylamino group (preferably having from 7 to 30 carbon atoms, more preferably from 7 to 20 carbon atoms, and especially preferably from 7 to 12 carbon atoms; for example, phenyloxycarbonylamino), a sulfonylamino group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, methanesulfonylamino and benzenesulfonylamino), a sulfamoyl group (preferably having from 0 to 30 carbon atoms, more preferably from 0 to 20 carbon atoms, and especially preferably from 0 to 12 carbon atoms; for example, sulfamoyl, methylsulfamoyl, dimethylsulfamoyl, and phenylsulfamoyl), a carbamoyl group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, carbamoyl, methylcarbamoyl, diethylcarbamoyl, and phenylcarbamoyl), an alkylthio group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, methylthio and ethylthio); an arylthio group (preferably having from 6 to 30 carbon atoms, more preferably from 6 to 20 carbon atoms, and especially preferably from 6 to 12 carbon atoms; for example, phenylthio), a heteroarylthio group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, pyridylthio, 2-benzimidazolylthio, 2-benzoxazolylthio, and 2-benzthiazolylthio), a sulfonyl group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, mesyl and tosyl), a sulfinyl group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, methanesulfinyl and benzenesulfinyl), an ureido group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, ureido, methylureido, and phenylureido), a phosphoric amide group (preferably having from 1 to 30 carbon atoms, more preferably from 1 to 20 carbon atoms, and especially preferably from 1 to 12 carbon atoms; for example, diethylphosphoric amide and phenylphosphoric amide), a hydroxyl group, a mercapto group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom), a cyano group, a sulfo group, a carboxyl group, a nitro group, a hydroxamic acid group, a sulfino group, a hydrazino group, an imino group, a heterocyclic group (preferably having from 1 to 30 carbon atoms, and more preferably from 1 to 12 carbon atoms; examples of the hetero atom include a nitrogen atom, an oxygen atom, and a sulfur atom; and specific examples thereof imidazolyl, pyridyl, quinolyl, furyl, thienyl, piperidyl, morpholino, benzoxazolyl, benzimidazolyl, and benzthiazolyl), and a silyl group (preferably having from 3 to 40 carbon atoms, more preferably from 3 to 30 carbon atoms, and especially preferably from 3 to 24 carbon atoms; for example, trimethylsilyl and triphenylsilyl).
When plural R1s are present, they may be the same or different and may be taken together to form a ring. Also, R1 may further be substituted.
n1 represents an integer of from 0 to 9. n1 is preferably an integer of from 0 to 6, and more preferably from 0 to 3.
Subsequently, the formula (3) will be described below.
In the formula (3), R2 represents a substituent. The substituent R2 is synonymous with the foregoing substituent R1 including the preferred embodiment thereof.
n2 represents an integer of from 0 to 20. n2 is preferably in the range of from 0 to 10, and more preferably from 0 to 5.
Compound examples of the formula (1) or formula (3) will be given below, but it should not be construed that the invention is limited thereto.














































In the invention, as the material to be used in the block layer, any material which can receive an electron from the electron transport layer and transfer it into the light emitting layer can be used without particular limitations, and general electron transport materials can be used. Examples of the material are as follows.
That is, examples of the material to be used in the block layer include triazole derivatives, oxazole derivatives, oxadiazole derivatives, fluorenone derivatives, anthraquinodimethane derivatives, anthrone derivatives, diphenylquinone derivatives, thiopyrane dioxide derivatives, carbodiimide derivatives, fluorenylidenemethane derivatives, distyrylpyrazine derivatives, heterocyclic tetracarboxylic anhydrides (e.g. naphthaleneperylenes), phthalocyanine derivatives, various metal complexes (e.g. metal complexes of 8-quinolinol derivatives and metal complexes having metal phthalocyanine, benzoxazole, or benzothiazole as a ligand), conductive high molecular oligomers (e.g. aniline copolymers, thiophene oligomers, and polythiophenes), and high molecular compounds (e.g. polythiophene derivatives, polyphenylene derivatives, polyphenylenevinylene derivatives; and polyfluorene derivatives).
These compounds may be used singly or in combinations of two or more kinds thereof.
A ratio (weight % ratio) of the electron transport material to the electrically inactive organic compound in the block layer is preferably from 95/5 to 10/90, and more preferably from 80/20 to 20/80. When the proportion of the electrically inactive organic compound falls within this range, not only effects of the block layer for blocking of an exciton and blocking a hole are satisfactory, but also the mobility of the electron in the block layer is large, and the drive voltage is kept within a proper range.
The thickness of the block layer is preferably from 5 to 30 nm, and more preferably from 5 to 20 nm.
The construction of the organic electroluminescent device of the invention and the like will be described below in detail.
-Organic Compound Layer-
--Construction of Organic Compound Layer--
The position of the organic compound layer to be formed in the organic electroluminescent device is not particularly limited and can be adequately selected depending upon the application and purpose of the organic electroluminescent device. But, it is preferable that the organic compound layer is formed on a transparent electrode (preferably an anode) or a back electrode (preferably a cathode). In this case, the organic compound layer is formed entirely or partially on the surface of the transparent electrode or on the surface of the back electrode.
The shape, size, thickness, etc. of the organic compound layer are not particularly limited and can be adequately selected depending upon the purpose.
Specific examples of the layer construction of the organic electroluminescent device of the invention including the organic compound layer include anode/hole transport layer/light emitting layer/block layer/electron transport layer/cathode, anode/hole transport layer/light emitting layer/block layer/electron transport layer/electron injection layer/cathode, anode/hole injection layer/hole transport layer/light emitting layer/block layer/electron transport layer/cathode, and anode/hole injection layer/hole transport layer/light emitting layer/block layer/electron transport layer/electron injection layer/cathode. However, it should not be construed that the invention is limited thereto.
--Hole Transport Layer--
In the invention, the hole transport layer contains a hole transport material. The hole transport material is not limited so far as it has either one of a function to transport a hole or a function to block an electron injected from the cathode, and any of low molecular hole transport materials and high molecular hole transport materials can be used. Examples thereof are as follows.
That is, examples of the hole transport material include carbazole derivatives, triazole derivatives, oxazole derivatives, oxadiazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, arylamine derivatives, amino-substituted chalcone derivatives, styrylanthracene derivatives, fluorenone derivatives, hydrazone derivatives, stilbene derivatives, silazane derivatives, aromatic tertiary amine compounds, styrylamine compounds, aromatic dimethylidene compounds, porphyrin compounds, polysilane compounds, poly(N-vinylcarbazole) derivatives, conductive high molecular oligomers (e.g. aniline copolymers, thiophene oligomers, and polythiophenes), and high molecular compounds (e.g. polythiophene derivatives, polyphenylene derivatives, polyphenylenevinylene derivatives, and polyfluorene derivatives).
These compounds may be used singly or in combinations of two or more kinds thereof.
The thickness of the hole transport layer is preferably from 10 to 200 nm, and more preferably from 20 to 80 nm. When the thickness falls within the foregoing range, not only the drive voltage is kept within the proper range, but also short circuit of the organic electroluminescent device is prevented from occurring.
In the invention, it is possible to provide a hole injection layer between the hole transport layer and the anode.
The hole injection layer as referred to herein is a layer for making it easy to inject a hole from the anode into the hole transport layer. Specifically, of the foregoing hole transport materials, materials having a low ionization potential are suitably used. Examples of the material which can be suitably used include phthalocyanine compounds, porphyrin compounds, and starburst type triarylamine compounds.
The thickness of the hole injection layer is preferably from 1 to 30 nm.
--Light Emitting Layer--
The light emitting layer which is used in the invention contains at least one light emitting material and may contain a hole transport material, an electron transport material, and a host material as the need arises.
The light emitting material in the invention is not particularly limited, and any of a fluorescent material and a phosphorescent material can be used. Of these, a phosphorescent material is preferable in view of the luminous efficiency.
Examples of the fluorescent material include benzoxazole derivatives, benzimidazole derivatives, benzothiazole derivatives, styrylbenzene derivatives, polyphenyl derivatives, diphenylbutadiene derivatives, tetraphenylbutadiene derivatives, naphthalimide derivatives, coumarin derivatives, perylene derivatives, perynone derivatives, oxadiazole derivatives, aldazine derivatives, pyrralizine derivatives, cyclopentadiene derivatives, bisstyrylanthracene derivatives, quinacridone derivatives, pyrrolopyridine derivatives, thiadiazolopyridine derivatives, styrylamine derivatives, aromatic dimethylidene derivatives, various metal complexes (e.g. metal or rare earth metal complexes of 8-quinolyl derivatives), and high molecular compounds (e.g. polythiophene derivatives, polyphenylene derivatives, polyphenylenevinylene derivatives, and polyfluorene derivatives). These compounds can be used singly or in admixture of two or more kinds thereof.
The phosphorescent material is not particularly limited, but orthometalated metal complexes and porphyrin metal complexes are preferable.
The term “orthometalated metal complex” as referred to herein is a general term of the group of compounds described in, for example, Akio Yamamoto, Yukikinzoku-Kagaku, Kiso to Oyo (Metalorganic Chemistry, Foundation and Application), page 150 and page 232, published by Shokabo Publishing Co., Ltd. (1982); and H. Yersin, Photochemistry and Photophysics of Coordination Compounds, pp. 71-77 and pp. 135-146, published by Springer-Verlag (1987). What the orthometalated metal complex is used as the light emitting material in the light emitting layer is advantageous from the standpoints of revealing high luminance and excellent luminous efficiency.
As the ligand which forms the orthometalated metal complex, various ligands are known and described in the documents as cited previously. Of those ligands, 2-phenylpyridine derivatives, 7,8-benzoquinoline derivatives, 2-(2-thienyl)pyridine derivatives, 2-(1-naphthyl)pyridine derivatives, and 2-phenylquinoline derivatives are preferable. These derivatives may have a substituent as the need arises. Also, the orthometalated metal complex may have other ligand in addition to the foregoing ligands.
The orthometalated metal complex in the invention can be synthesized by various known methods as described in, for example, Inorg Chem., 1991, No. 30, page 1685, ibid., 1988, No. 27, page 3464, ibid., 1994, No. 33, page 545, Inorg. Chim. Acta, 1991, No. 181, page 245, J. Organomet. Chem., 1987, No. 335, page 293, and J. Am. Chem. Soc., 1985, No. 107, page 1431.
Of the foregoing orthometalated metal complexes, compounds capable of undergoing light emission from a triplet exciton can be suitably used in the invention from the viewpoint of enhancing the luminous efficiency.
Also, of the porphyrin metal complexes, a porphyrin platinum complex is preferable.
The phosphorescent material may be used singly or in combinations of two or more kinds thereof. Also, the fluorescent material and the phosphorescent material may be used at the same time.
The host material as referred to herein is a material having a function to undergo energy transfer into the fluorescent material or phosphorescent material in the excitation state of the host material, resulting in undergoing of light emission of the fluorescent material or phosphorescent material.
As the host material, any compound capable of undergoing energy transfer of exciton energy into a light emitting material can be adequately selected without particular limitations depending upon the purpose. Specific examples thereof include carbazole derivatives, triazole derivatives, oxazole derivatives, oxadiazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, arylamine derivatives, amino-substituted chalcon derivatives, styrylanthracene derivatives, fluorenone derivatives, hydrazone derivatives, stilbene derivatives, silazane derivatives, aromatic tertiary amine compounds, styrylamine compounds, aromatic dimethylidene compounds, porphyrin compounds, anthraquinodimethane derivatives, anthrone derivatives, diphenylquinone derivatives, thiopyrane dioxide derivatives, carbodiimide derivatives, fluorenylidenemethane derivatives, distyrylpyrazine derivatives, heterocyclic tetracarboxylic anhydrides (e.g. naphthaleneperylene), phthalocyanine derivatives, various metal complexes (e.g. metal complexes of 8-quinolinol derivatives and metal complexes having metal phthalocyanine, benzoxazole, or benzothiazole as a ligand), polysilane compounds, poly(N-vinylcarbazole) derivatives, conductive high molecular oligomers (e.g. aniline copolymers, thiophene oligomers, and polythiophenes), and high molecular compounds (e.g. polythiophene derivatives, polyphenylene derivatives, polyphenylenevinylene derivatives, and polyfluorene derivatives). These compounds may be used singly or in combinations of two or more kinds thereof.
The content of the host material in the light emitting layer is preferably from 0 to 99.9% by weight, and more preferably from 0 to 99.0% by weight.
--Electron Transport Layer--
In the invention, it is possible to provide an electron transport layer containing an electron transfer material.
As the electron transport material, any material can be used without particular limitations so far as it has either a function to transport an electron or a function to block a hole injected from the anode, and the electron transport materials enumerated in the foregoing description of the block layer can be suitably used.
The thickness of the electron transport layer is preferably from 10 to 200 nm, and more preferably from 20 to 80 nm from the viewpoints of keeping the drive voltage within a proper range and causing no short circuit of the organic electroluminescent device.
In the invention, it is possible to provide an electron injection layer between the electron transport layer and the cathode.
The electron injection layer as referred to herein is a layer for making it easy to inject an electron from the cathode into the electron transport layer. Specifically, lithium salts such as lithium fluoride, lithium chloride, and lithium bromide; alkali metal salts such as sodium fluoride, sodium chloride, and cesium fluoride; insulating metal oxides such as lithium oxide, aluminum oxide, indium oxide, and magnesium oxide; and the like can be suitably used.
The thickness of the electron injection layer is from 0.1 to 5 nm.
--Formation of Organic Compound Layer--
The organic compound layer can be suitably subjected to film formation by any of the dry film formation process (for example, vapor deposition process and sputtering process) and the wet film formation process (for example, dipping, spin coating process, dip coating process, casting process, die coating process, roll coating process, bar coating process, and gravure coating process).
Of these, the dry film formation process is preferable from the standpoints of luminous efficiency and durability.
-Substrate-
As a material of the substrate, materials which do not permeate moisture or materials having an extremely low permeability of moisture are preferable. Also, materials which do not scatter and/or decay light emitted from the organic compound layer are preferable. Examples thereof include inorganic materials such as YSZ (yttrium stabilized zirconia) and glass; and organic materials such as polyesters (for example, polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate) and synthetic resins (for example, polystyrene, polycarbonates, polyether sulfones, polyacrylates, allyl diglycol carbonates, polyimides, polycycloolefins, norbornene resins, and poly(chlorotrifluoroethylene)). In the case of the organic material, it is preferable that the material is excellent with respect to heat resistance, dimensional stability, solvent resistance, electric insulating properties, processability, low air permeability, low hygroscopicity, etc. Of these, in the case where the material of the transparent electrode is indium tin oxide (ITO) which is suitably used as the transparent electrode, materials having a small difference in lattice constant from the indium tin oxide (ITO) are preferable. These materials may be used singly or in combinations with two or more kinds thereof.
The substrate is not particularly limited with respect to the shape, structure, size, etc. and can be adequately selected depending upon the application, purpose, etc. of the organic electroluminescent device. In general, the shape may be a plate-like shape. The structure may be a single-layered structure or a laminated structure, and the substrate may be made of a single material or two or more materials.
The substrate may be colorless and transparent, or may be colored and transparent. However, a colorless and transparent substrate is preferable from the standpoint that it does not scatter or decay the light emitted from the light emitting layer.
It is preferable that the substrate is provided with an anti-moisture permeable layer (gas barrier layer) on the front surface or rear surface (in the transparent electrode side).
As a material of the anti-moisture permeable layer (gas barrier layer), inorganic materials such as silicon nitride and silicon oxide are suitably used. The anti-moisture permeable layer (gas barrier layer) can be formed by, for example, the high-frequency sputtering process.
If desired, the substrate may be provided with a hard coat layer, an undercoat layer, etc.
-Anode-
As the anode, in general, any material having a function to feed a hole into the organic compound layer may be employed and is not particularly limited with respect to the shape, structure, size, etc. It can be adequately selected among known electrodes depending upon the application and purpose of the organic electroluminescent device.
As a material of the anode, for example, metals, alloys, metal oxides, organic conductive compounds, and mixtures thereof are suitably enumerated. Of these, materials having a work function of 4.0 eV or more are preferable. Specific examples thereof include semiconducting metal oxides such as tin oxide doped with antimony, fluorine, etc. (ATO or FTO), tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), and indium zinc oxide (IZO); metals such as gold, silver, chromium, and nickel; mixtures or layered products of these metals with conductive metal oxides; inorganic conductive substances such as copper iodide and copper sulfide; organic conductive materials such as polyaniline, polythiophene, and polypyrrole; and layered products thereof with ITO.
It is possible to form the anode on the substrate according to a method which is adequately selected among wet systems (for example, printing system and coating system), physical systems (for example, vacuum vapor deposition process, sputtering process, and ion plating process), and chemical systems (for example, CVD and plasma CVD process) while taking into consideration adaptivity with the foregoing material. For example, in the case where ITO is selected as the material of the anode, the formation of the anode can be carried out according to the direct current or high-frequency sputtering process, the vacuum vapor deposition process, the ion plating process, etc. Also, in the case where an organic conductive compound is selected as the material of the anode, the formation of the anode can be carried out according to the wet film formation process.
In the organic electroluminescent device of the invention, the position at which the anode is formed is not particularly limited and can be adequately selected depending upon the application and purpose of the organic electroluminescent device. However, it is preferable that the anode is formed on the substrate. In this case, the anode may be formed entirely or partially on the one surface of the substrate.
The patterning of the anode may be carried out by chemical etching by photolithography, etc. or physical etching using laser, etc. Also, the patterning of the anode may be carried out by vacuum vapor deposition or sputtering by superimposing a mask, or may be carried out by the lift-off process or the printing process.
The thickness of the anode can be adequately selected depending upon the material. Though the thickness of the anode cannot be unequivocally defined, it is usually from 10 nm to 50 μm, and preferably from 50 nm to 20 μm.
The resistance value of the anode is preferably not more than 103Ω/□, and more preferably not more than 102Ω/□.
In order to take out light emission from the anode side, its transmittance is preferably 60% or more, and more preferably 70% or more. This transmittance can be measured according to a known method using a spectrophotometer. Also, in this case, the anode may be colorless and transparent, or may be colored and transparent.
The anode is described in detail in Tomei-Denkyokumaku no Shintenkai (New Development of Transparent Electrode Films), supervised by Yutaka Sawada and published by CMC Publishing Co., Ltd. (1999), and the described materials can be applied in the invention. In the case where a plastic substrate having low heat resistance is used, an anode prepared by film formation at low temperatures of not higher than 150° C. using ITO or IZO is preferable.
-Cathode-
As the cathode, in general, any material having a function as a cathode to inject an electron into the organic compound layer may be employed and is not particularly limited with respect to the shape, structure, size, etc. It can be adequately selected among known electrodes depending upon the application and purpose of the organic electroluminescent device.
As a material of the cathode, for example, metals, alloys, metal oxides, electrically conductive compounds, and mixtures thereof are suitably enumerated. Of these, materials having a work function of not more than 4.5 eV are preferable. Specific examples thereof include alkali metals (for example, Li, Na, K, and Cs), alkaline earth metals (for example, Mg and Ca), gold, silver, lead, aluminum, sodium-potassium alloys, lithium-aluminum alloys, magnesium-silver alloys, and rare earth metals (for example, indium and ytterbium). Though these materials may be used singly, they are preferably used in combinations of two or more kinds thereof from the viewpoint of coping with both stability and electron injection properties.
Of these, alkali metals and alkaline earth metals are preferable from the viewpoint of electron injection properties, and materials composed mainly of aluminum are preferable because they have excellent storage stability.
The term “material composed mainly of aluminum” as referred to herein means aluminum alone or an alloy or mixture of aluminum and from 0.01 to 10% by weight of an alkali metal or an alkaline earth metal (for example, lithium-aluminum alloys and magnesium-aluminum alloys).
The material of the cathode is described in detail in JP-A-2-15595 and JP-A-5-121172.
The formation method of the cathode is not particularly limited and can be carried out according to known methods. For example, the cathode can be formed on the substrate according to a method which is adequately selected among wet systems (for example, printing system and coating system), physical systems (for example, vacuum vapor deposition process, sputtering process, and ion plating process), and chemical systems (for example, CVD and plasma CVD process) while taking into consideration adaptivity with the foregoing material. For example, in the case where a metal, etc. is selected as the material of the cathode, the cathode can be formed on the substrate by sputtering one or two or more kinds thereof simultaneously or successively.
The patterning of the cathode may be carried out by chemical etching by photolithography, etc. or physical etching using laser, etc. Also, the patterning of the anode may be carried out by vacuum vapor deposition or sputtering by superimposing a mask, or may be carried out by the lift-off process or the printing process.
The position at which the cathode is formed in the organic electroluminescent device is not particularly limited and can be adequately selected depending upon the application and purpose of the organic electroluminescent device. However, it is preferable that the cathode is formed on the organic compound layer. In this case, the cathode may be formed entirely or partially on the one surface of the organic compound layer.
Also, a dielectric layer made of a fluoride of an alkali metal or alkaline earth metal may be inserted in a thickness of from 0.1 to 5 nm between the cathode and the organic compound layer. The dielectric layer can be, for example, formed by the vacuum vapor deposition process, the sputtering process, the ion plating process, etc.
The thickness of the cathode can be adequately selected depending upon the material to be used. Though the thickness of the cathode cannot be unequivocally defined, it is usually from 10 nm to 5 μm, and preferably from 50 nm to 1 μm.
The cathode may be transparent or opaque. The transparent cathode can be formed by subjecting the material of the cathode to film formation into a thin thickness of from 1 to 10 nm and further laminating a transparent conductive material such as ITO and IZO thereon.
-Other Layers-
In the organic electroluminescent device of the invention, other layers than those described above may be provided. Such other layers can be adequately selected without particular limitations depending upon the purpose, and examples thereof include a protective layer.
As the protective layer, those described in, for example, JP-A-7-85974, JP-A-7-192866, JP-A-8-22891, JP-A-10-275682, and JP-A-10-106746 are suitably enumerated.
In the light emitting layered product comprising an electrode and an organic compound layer, the protective layer is formed on the superficial surface layer. For example, in the case where the substrate, the anode, the organic compound layer, and the cathode are stacked in this order, the protective layer is formed on the cathode; and in the case where the substrate, the cathode, the organic compound layer, and the anode are stacked in this order, the protective layer is formed on the anode.
The shape, size, thickness, etc. of the protective layer can be adequately selected, and any material having a function to block invasion and/or permeation of a substance which likely deteriorates the organic electroluminescent device (for example, moisture and oxygen) into the organic electroluminescent device can be used without particular limitations. Examples thereof include silicon oxide, silicon dioxide, germanium oxide, and germanium dioxide.
The formation method of the protective layer is not particularly limited, and examples thereof include vacuum vapor deposition process, sputtering process, reactive sputtering process, molecular epitaxy process, cluster ion beam process, ion plating process, plasma polymerization process, plasma CVD process, laser CVD process, heat CVD process, and coating process.
Further, in the invention, it is also preferred to provide a sealing layer for the purpose of preventing invasion of moisture or oxygen into the respective layers of the organic electroluminescent device.
Examples of a material of the sealing layer include copolymers containing tetrafluoroethylene and at least one comonomer; fluorine-containing copolymers having a cyclic structure in the principal chain thereof; polyethylene, polypropylene, polymethyl methacrylate, polyimides, polyureas, polytetrafluoroethylene, polychlorotrifluoroethylene, polydichlorodifluoroethylene, and copolymers of two or more kinds selected from chlorotrifluoroethylene and dichlorodifluoroethylene; water absorbing substances having a water absorption of 1% or more; moisture-proof substances having a water absorption of not more than 0.1%, metals (for example, In, Sn, Pb, Au, Cu, Ag, Al, Tl, and Ni); metal oxides (for example, MgO, SiO, SiO2, Al2O3, GeO, NiO, CaO, BaO, Fe2O3, Y2O3, and TiO2); metal fluorides (for example, MgF2, LiF, AlF3, and CaF2); liquid fluorinated hydrocarbons (for example, perfluoroalkanes, perfluoroamines, and perfluoroethers); and liquid fluorinated hydrocarbons having dispersed therein an adsorbing agent capable of adsorbing moisture or oxygen.
In the organic electroluminescent device of the invention, light emission can be obtained by applying a voltage (usually from 2 to 4 volts) of direct current (which may contain an alternating current component, if desired) or a direct current between the anode and the cathode.
With respect to the drive of the organic electroluminescent device of the invention, methods described in JP-A-2-148687, JP-A-6-301355, JP-A-5-29080, JP-A-7-134558, JP-A-8-234685, JP-A-8-241047, U.S. Pat. Nos. 5,828,429 and 6,023,308, and Japanese Patent No. 2,784,615 can be utilized.
EXAMPLES
The organic electroluminescent device of the invention will be described below with reference to the following Examples, but it should not be construed that the invention is limited to these Examples.
Example 1
A glass sheet of 0.5 mm in thickness and 2.5 cm in square was used as a substrate. This substrate was introduced into a vacuum chamber, and an ITO thin film (thickness: 0.2 μm) was formed as a transparent electrode using an ITO target (indium/tin=95/5 by mole) having an SnO2 content of 10% by weight by means of DC magnetron sputtering (condition: substrate temperature of 250° C. and oxygen pressure of 1×10−3 Pa). The ITO thin film had a surface resistance of 10Ω/□.
Next, the substrate having the transparent electrode formed thereon was charged in a cleaning vessel, cleaned with IPA, and then subjected to UV-ozone processing for 30 minutes.
A hole injection layer was provided in a thickness of 0.01 μm on the transparent electrode by vapor deposition of copper phthalocyanine by the vacuum vapor deposition process at a rate of 1 nm/sec. A hole transport layer was provided in a thickness of 0.03 μm on the hole injection layer by vapor deposition of N,N′-dinaphthyl-N,N′-diphenylbenzidine by the vacuum deposition process at a rate of 1 nm/sec.
A light emitting layer was provided in a thickness of 0.03 μm on the hole transport layer by co-vapor deposition of tris(2-phenylpyridyl)iridium complex (Ir(ppy)3) as a phosphorescent material and 4,4′-N,N′-dicarbazolebiphenyl (CBP) as a host material at a vapor deposition ratio of 5/100 (by mole, hereinafter the same) by the vacuum deposition process.
A block layer was provided on the light emitting layer. In the block layer, Balq was used as an electron transport material, and the foregoing Compound (1) was used as an electrically inactive organic compound. The block layer was provided in a thickness of 0.01 μm by co-vapor deposition of Balq and the Compound (1) at a vapor deposition ratio of 50/50 by the vacuum deposition process.
An electron transport layer was further provided in a thickness of 0.04 μm on the block layer by vapor deposition of tris(8-hydroxyquinolinato)aluminum (Alq3) as an electron transport material by the vacuum vapor deposition process at a rate of 1 nm/sec.
An electron injection layer was further provided in a thickness of 0.002 μm on the electron transport layer of vapor deposition of LiF as the electron injection layer at a rate of 1 nm/sec.
A patterned mask (a mask having a light emitting area of 5 mm×5 mm) was further placed on the electron injection layer, and aluminum was subjected to vapor deposition in a thickness of 0.25 μm within a vapor deposition unit, thereby forming a back electrode.
Aluminum wires were respectively wire bound from the transparent electrode (functioning as an anode) and the back electrode to form a light emitting layered product.
The resulting light emitting layered product was charged into a glove box purged with a nitrogen gas. 10 mg of a calcium oxide powder as a moisture adsorbing agent was charged in a stainless steel-made seal cover provided with a concave therein within the glove box, which was then fixed by an adhesive tape. This seal cover was sealed by a UV curable adhesive (XNR5516HV, manufactured by Nagase-CIBA Ltd.) as an adhesive.
There was thus prepared an organic electroluminescent device of Example 1.
The resulting organic electroluminescent device was evaluated in the following methods.
Using a source measure unit Mode 2400, manufactured by TOYO TECHNICA INC., a direct current voltage was applied to the organic electroluminescent device, thereby measuring an initial light emitting performance. At that time, the maximum luminance was defined as Lmax, and the voltage at which Lmax was obtained was defined as Vmax. Further, the luminous efficiency at the time of 2,000 Cd/m2 was defined as an external quantum efficiency (η2000). The results obtained are shown in Table 1.
Also, as a drive durability test, the organic electroluminescent device was continuously driven from an initial luminance of 1,000 Cd/m2, and a time when the luminance became a half was determined in terms of half-time (T1/2). The results obtained are shown in Table 1.
Also, Eg, T1 and Ip of the electrically inactive organic compound were confirmed in the following manners. The respective values are shown in Table 2.
Eg was determined from an absorption edge of an absorption spectrum of a vapor deposition film made of the electrically inactive organic compound singly.
T1 was determined from a rising wavelength obtained by cooling the sample of the electrically inactive organic compound under the liquid nitrogen temperature and measuring phosphorescence.
Ip was determined by placing the sample of the electrically inactive organic compound in the air and measuring it using an ultraviolet photoelectron spectrometer AC-1 (manufactured by RIKEN KEIKI CO., LTD.).
Example 2
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, Compound (6) was used as the electrically inactive organic compound to be used in the block layer in place of the Compound (1). The results obtained are shown in Tables 1 and 2.
Example 3
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, Compound (7) was used as the electrically inactive organic compound to be used in the block layer in place of the Compound (1) The results obtained are shown in Tables 1 and 2.
Example 4
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, Compound (22) was used as the electrically inactive organic compound to be used in the block layer in place of the Compound (1). The results obtained are shown in Tables 1 and 2.
Example 5
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, Compound (34) was used as the electrically inactive organic compound to be used in the block layer in place of the Compound (1). The results obtained are shown in Tables 1 and 2.
Example 6
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, Compound (44) was used as the electrically inactive organic compound to be used in the block layer in place of the Compound (1). The results obtained are shown in Tables 1 and 2.
Comparative Example 1
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, the Compound (1) as the electrically inactive organic compound to be used in the block layer was not used and that the block layer made of Balq singly was provided. The results obtained are shown in Tables 1 and 2.
Example 7
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, iridium(III) bis[(4,6-difluorophenyl)-pyridinato-N,C]picolinate (FIrpic) which is a phosphorescent material emitting blue light was used in place of the phosphorescent material Ir(ppy)3 to be used in the light emitting layer. The results obtained are shown in Tables 1 and 2.
Comparative Example 2
A device was prepared and evaluated in the same manners as in Example 7, except that in Example 7, the Compound (1) as the electrically inactive organic compound to be used in the block layer was not used and that the block layer made of Balq singly was provided. The results obtained are shown in Tables 1 and 2.












TABLE 1







Lmax
Vmax
η2000
T1/2



(Cd/m2)
(V)
(%)
(hour)






















Example 1
78,000
15
14.1
1,600



Example 2
75,000
15
12.4
1,500



Example 3
75,000
15
11.3
1,500



Example 4
68,000
14
13.2
1,800



Example 5
78,000
14
14.0
1,400



Example 6
63,000
14
12.5
1,300



Example 7
38,000
15
11.4
1,300



Comparative
65,000
13
6.5
700



Example 1



Comparative
15,000
10
6.1
400



Example 2






















TABLE 2







Electrically






inactive organic
Eg
Ip
T1



compound
(eV)
(eV)
(eV)




















Example 1
 (1)
4.2
6.3
2.8


Example 2
 (6)
4.1
6.2
2.7


Example 3
 (7)
4.0
6.1
2.7


Example 4
(22)
4.1
6.2
2.8


Example 5
(34)
4.1
6.3
2.8


Example 6
(44)
4.0
6.3
2.8


Example 7
 (1)
4.2
6.3
2.8









Comparative
The electrically inactive organic



Examples 1 & 2
compound was not used in the



block layer.









Example 8
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, the following compound A-1 which is a phosphorescent material emitting red light was used in place of Ir(ppy)3 to be used in the light emitting layer. The luminous efficiency at the time of 300 Cd/m2 is shown in Table 3 as an external quantum efficiency (η300).
Also, the drive durability test was carried out at an initial luminance of 300 Cd/m2, and a time when the luminance became a half was determined in terms of half-time (T1/2). The test results obtained are shown in Table 3.




Comparative Example 3
A device was prepared and evaluated in the same manners as in Example 8, except that in Example 8, the Compound (1) which is the electrically inactive organic compound to be used in the block layer was not used and that the block layer made of Balq singly was provided. The results obtained are shown in Table 3.












TABLE 3







Lmax
Vmax
η300
T1/2



(Cd/m2)
(V)
(%)
(hour)






















Example 8
48,000
14
14.1
58,000



Comparative
23,000
14
 8.1
 2,500



Example 3










Example 9
A device was prepared and evaluated in the same manners as in Example 1, except that in Example 1, the following compound A-2 which is a phosphorescent material was used in place of Ir(ppy)3 to be used in the light emitting layer. The luminous efficiency at the time of 1,000 Cd/m2 is shown in Table 4 as an external quantum efficiency (η1000).
Also, the drive durability test was carried out at an initial luminance of 1,000 Cd/m2, and a time when the luminance became a half was determined in terms of half-time (T1/2). The test results obtained are shown in Table 4.




Comparative Example 4
A device was prepared and evaluated in the same manners as in Example 9, except that in Example 9, the Compound (1) which is the electrically inactive organic compound to be used in the block layer was not used and that the block layer made of Balq singly was provided. The results obtained are shown in Table 4.












TABLE 4







Lmax
Vmax
η1000
T1/2



(Cd/m2)
(V)
(%)
(hour)






















Example 9
68,000
16
10.2
3,800



Comparative
28,000
16
 7.2
  800



Example 4










From these results, it is noted that the organic electroluminescent devices of the invention containing an electrically inactive organic compound having an Eg of 4.0 eV or more in the block layer are remarkably excellent with respect to the luminance, luminous efficiency and durability as compared with the organic electroluminescent devices of the Comparative Examples which do not contain such an electrically inactive organic compound.
It will be apparent to those skilled in the art that various modifications and variations can be made to the described preferred embodiments of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover all modifications and variations of this invention consistent with the scope of the appended claims and their equivalents.
This application is based on Japanese Patent Application Nos. JP2004-66779 and JP2005-21266, filed on Mar. 10, 2004, and Jan. 28, 2005, respectively, the contents of which is incorporated herein by reference.

## Claims

1. An organic electroluminescent device comprising:
a pair of electrodes;
an organic compound layer between the pair of electrodes, the organic compound layer comprising: a hole transport layer; a light emitting layer; a block layer; and an electron transport layer,
wherein the block layer comprises:
an electron transport material; and
an electrically inactive organic compound capable of being subjected to dry film formation, the electrically inactive organic compound having an energy difference Eg between a highest occupied molecular orbital and a lowest unoccupied molecular orbital of 4.0 eV or more,
wherein the electrically inactive organic compound is a compound represented by formula (1):


L—(Ar)m  Formula (1)


wherein Ar represents a group represented by formula (2); L represents a trivalent or tetravalent benzene skeleton; and m represents an integer of 3 or 4:




wherein R1 represents a substituent; when plural R1s are present, the plural R1s are the same or different; and n1 represents an integer of from 0 to 4, and wherein R3 represents a substituent; when plural R3s are present, the plural R3s are the same or different; and n3 represents an integer of 0, and
wherein the electrically inactive organic compound has a triplet excited state having a lowest energy level T1 of 2.7 eV or more.

2. The organic electroluminescent device of claim 1, wherein the light emitting layer comprises a phosphorescent material.

3. The organic electroluminescent device of claim 2, wherein the phosphorescent material is an orthometalated metal complex or a porphyrin metal complex.

4. The organic electroluminescent device of claim 1, wherein the electrically inactive organic compound has an ionization potential Ip of 6.1 eV or more.

5. The organic electroluminescent device of claim 1, wherein the electrically inactive organic compound is an aromatic hydrocarbon compound.

6. The organic electroluminescent device of claim 1, wherein the electrically inactive organic compound has a molecular weight of from 300 to 2,000.

7. The organic electroluminescent device of claim 1, wherein n1 represents an integer of 0 to 2.

8. The organic electroluminescent device of claim 7, wherein R1 and R3 are each independently selected from the group consisting of an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an amino group, an alkoxy group, an aryloxy group, a heteroaryloxy group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an acyloxy group, an acylamino group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, a sulfonylamino group, a sulfamoyl group, a carbamoyl group, an alkylthio group, an arylthio group, a heteroarylthio group, a sulfonyl group, a sulfinyl group, a ureido group, a phosphoric amido group, a hydroxyl group, a mercapto group, a halogen atom, a cyano group, a sulfo group, a carboxyl group, a nitro group, a hydroxamic group, a sulfino group, a hydrazino group, an imino group, a heterocyclic group and a silyl group.

9. The organic electroluminescent device of claim 1, wherein R1 and R3 are each independently selected from the group consisting of an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an amino group, an alkoxy group, an aryloxy group, a heteroaryloxy group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an acyloxy group, an acylamino group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, a sulfonylamino group, a sulfamoyl group, a carbamoyl group, an alkylthio group, an arylthio group, a heteroarylthio group, a sulfonyl group, a sulfinyl group, a ureido group, a phosphoric amido group, a hydroxyl group, a mercapto group, a halogen atom, a cyano group, a sulfo group, a carboxyl group, a nitro group, a hydroxamic group, a sulfino group, a hydrazino group, an imino group, a heterocyclic group and a silyl group.