# Patent

## Title
Sheet receiver for patient repositioning system

## Abstract

A sheet receiver for a patient repositioning system includes a housing adapted to be supported at a first end of a bed deck and a pulling device located primarily within an internal compartment of the housing. The housing has an access door adapted to open and to close so as to provide access to the internal compartment via an opening, and the housing also has an elongated slot extending along a first end thereof, and spaced from the opening. A connector has an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck. The connector spans substantially the length of the slot and may include at least one window near the innermost end, to facilitate cleaning of the internal compartment. The housing includes impeding structure which prevents the inadvertent insertion of the connector and/or the sheet into the internal compartment via the opening.

## Background
RELATED APPLICATIONS
This application is a continuation-in-part application of U.S. patent application Ser. No. 13/837,185, entitled “Patient Repositioning System,” filed on Mar. 15, 2013, which is expressly incorporated by reference herein in its entirety. This application also claims priority to U.S. Provisional Patent Application No. 61/878,343, entitled “Sheet Receiver For Patient Repositioning System,” filed on Sep. 16, 2013, which is also expressly incorporated by reference herein in its entirety.


FIELD OF THE INVENTION
The present invention relates to patient repositioning, and more particularly, to a sheet receiver that is part of a safe, efficient and user-friendly system and method for repositioning a patient by moving the patient toward a head end of a bed.
SUMMARY OF THE DISCLOSURE
Since at least the 1950's, it has been recognized that a person supported on an articulating bed, such as a hospital bed or other type of conventional health care bed, tends to migrate from the head end of the bed toward the foot end of the bed when the head end of the bed is raised. For example, the force of gravity and a patient's movement in bed often causes this migration. Generally, this problem has been addressed by moving the patient back toward the head end of the bed, either by manually lifting and pulling the patient or by using a lifting device to move the patient.
The problems associated with manually pulling the patient are well-recognized, and include potential injury to the puller, i.e., the caregiver(s), often one or more nurses. And certain factors can further aggravate this problem, such as a shortage of nurses and/or an obese or uncooperative patient.
In addition to manual repositioning of a patient, a significant number of prior devices have been devised in an effort to solve this problem. For instance, U.S. Pat. Nos. 2,827,642; 4,796,313; 4,799,273; 4,819,283; 5,020,171; 5,697,109; 5,737,781; 6,615,423; 6,722,456; 2005/0217,023; 7,003,819; 7,293,303; 7,487,558; 7,725,964; and 2012/0144581 show and describe some examples of such prior structures. Some of these devices use a hand crank to manually wind a bed sheet toward the head end of a bed, with the patient supported thereon. Some use the bed frame and/or the headboard of the bed. Some use pulleys and/or suspension devices. But despite the relatively high number of devices which purport to resolve the above-described problem, applicants are unaware of any commercially viable product on the U.S. market which adequately addresses this problem. In other words, despite the seemingly simple nature of this problem, and the multiple and well-documented prior efforts at solving this problem, this problem has not been adequately solved.
Prior U.S. Pat. No. 8,087,109, entitled “Patient Positioning Device,” which is expressly incorporated by reference herein, in its entirety, represents a significant step toward solving this problem. The '109 patent discloses, in general, a device which pulls a sheet and a patient supported thereon toward the head end of the bed, with the sheet guided on opposite sides by a pair of spaced tracks which hold opposite side edges of the sheet. The owner of this present application also owns the '109 patent.
The present application represents a further advance in this field, with a safe, practical, robust, yet user-friendly solution to the above-described problem. Generally, the present invention achieves the solution to this problem by the cooperative interaction of three main components, namely, a mattress, a sheet, and a sheet receiver for pulling the sheet toward a head end of the mattress. Generally, in the context of this specification, the sheet receiver encompasses a housing and a drive mechanism. The mattress has a movable head end piece, i.e., preferably foldable about a fold line, which moves to enable access to the housing and the drive mechanism contained therein. The housing includes an access door to enable a user to readily access a sheet chamber within the housing.
With this arrangement, by folding the head end piece of the mattress and by opening the access door to the housing, a user may readily access the sheet chamber without any accompanying need to articulate a deck on which the mattress and the housing reside. This structure greatly facilitates cleaning by allowing direct access for wiping down the chamber and maintenance of the components located within the housing. In the hospital environment, over the past few years infection control has become increasingly more important. By providing simple and easy access to these components, this system and method helps the user to take steps to fight against instances of infection. But at the same time, the housing protects the components located therein, and does so within a volume that does not interfere with a standard bed deck, to which the housing is preferably secured.
This system and method also facilitates the simple and repeatable attachment of the sheet to be pulled with the pulling device, which is located in the housing. In fact, this system and method eliminates the need to raise the head end of the mattress, or to articulate the bed, in order to change the sheet, to disinfect the housing and the components located within the housing for infection control.
More specifically, the housing includes a slot through which at least one connector extends, to connect to a head end of the sheet, and thereby enable the sheet to be pulled into the housing when attached to the connector. The connector may include one or more straps. As shown in the exemplary embodiment, the slot is defined in part by the access door of the housing, to facilitate routing of the connector to the sheet for attachment. The housing also includes one or more contoured surfaces located adjacent the slot, to facilitate movement of the sheet by reducing the friction on the sheet and compression of the mattress as the sheet moves toward and into the slot. Also, the top head end surface of the mattress, at the corner, may have reduced elasticity to facilitate slidability of the sheet thereover as it is pulled toward the slot.
The sheet has a length that is significantly longer than the mattress, to enable multiple repositioning operations with the same sheet. Also, the sheet has a width that is greater than that of the mattress, and has opposing beaded edges, with each beaded edge retained along one outer side of the mattress by a plurality of spaced retainers secured to the mattress. Each of the retainers has an open position to enable placement of the beaded edge of the sheet therein, and a closed position to retain the beaded edge therein. In the closed position, the retainers permit the sheet to be pulled toward the head end of the mattress. In this preferred embodiment, by locating the retainers on the outer sides of the mattress, the entire top surface of the mattress is available for use by the patient, without obstruction. In addition, with this embodiment there are no obstructions along the perimeter of the top surface of the mattress. The retainers also manage the sheet's longitudinal perimeter, by preventing the upper ticking from becoming exposed. This management also creates a stable surface for the patient during ingress, egress and transfer. Furthermore, the preferred embodiment inhibits foreign objects from inadvertently being positioned between the sheet and the top ticking of the mattress, while also reducing wrinkles in the sheet that often occur with traditional bed dressings.
The sheet includes at least one reinforced slit, to which a T-shaped tab is removably attachable, the T-shaped tab located at an outer end of a connector. The T-shaped tab quickly and easily slides within the reinforced slit, to enable pulling of the connector toward the head end of the mattress to also pull the sheet toward the head end. The other end of the connector is secured inside the housing, for instance, to a roller mounted therein, whereby rotation of the roller pulls the connector and the sheet attached thereto into the housing via the slot. The connector and the sheet wrap around the roller within the housing. Each repositioning of the patient causes more of the sheet length to wrap around the roller located in the housing.
According to one preferred embodiment of the invention, the connector spans substantially the length of the slot, and has at least one window at its innermost end, where it connects to the pulling device. This window facilitates cleaning the internal compartment of the housing and the pulling device when the access door is open. The connector may have two windows, defined by three tabs which connect to the pulling device, and each tab may include a rod at an innermost end thereof, where the tab connects to the pulling device, which may be a roller. It should be appreciated that there could be any combination of windows and tabs including combinations that contain only one tab, and combinations that contain no windows. An outermost end of the connector may include a structure, such as a flexible rod, adapted to operatively connect at opposite ends thereof, to corresponding slits in the sheet. More particularly, the connector has an interface configured for a “quick release” with the sheet that also prevents damage to the sheet. In the preferred embodiment, the quick release feature is a flexible and resilient rod configured to releasably attach to the sheet such that too much tension between the sheet and the rod causes the rod to bend. In turn, the rod resiliently bends to release the sheet for inhibiting damage to both the sheet and the connector.
By collecting the used sheet within the housing, this system and method accommodates multiple repositionings of the patient, without any commensurate entanglement of that portion of the sheet that has already been used. At the same time, the location and the shape of the housing, relative to the top surface of the mattress, eliminate the need for the sheet to span between various bed structures, and thereby create the potential for interference between the sheet and surrounding bed structures.
According to one aspect of the invention, the attachment structure between the connector and the sheet, i.e., the T-shaped tab and the reinforced slit, is designed so as to have a very small profile. This small profile facilitates movement of the attachment structure into the slot of the housing, to enable the connector and a head end of the sheet to sufficiently wrap around the roller so that, upon further rotation of the roller, the sheet is pulled toward the head end of the bed with enough pulling force to also pull a patient supported on the sheet. This low profile attachment structure also prevents damage to the sheet as the sheet wraps around the roller and the attachment structure, such as the connector, as the sheet advances into the sheet chamber. According to one exemplary embodiment described herein, the structure includes two pairs of reinforced slits oriented longitudinal to the length of the sheet and two T-shaped tabs located at the outer ends of two straps which are secured to the roller. According to another exemplary embodiment described herein, the structure includes one pair of reinforced slits oriented longitudinal to the length of the sheet and two opposing ends of a rod configured to resiliently and releasably attach to the sheet through the pair of slits. According to this aspect of the invention, the initial attachment of the connector to the sheet and the initial pulling of the sheet into the housing essentially “loads” the system, for subsequent pulling of the sheet in a weighted condition, i.e., with a patient supported thereon.
Still further, in association with this aspect of the invention, the sheet includes “loaded” indicia, to indicate (for instance, to visibly indicate) to the user when the sheet has been sufficiently pulled into the housing to achieve adequate “loading.” The sheet loading indicia can be located on either side of the sheet, and preferably is discernable through the sheet, so that the sheet can be used with either side facing upwardly. In addition, the sheet loaded indicia can be arranged or located so as to match up with, or become aligned with, corresponding mattress indicia located on the mattress, drive unit housing, bed or other associated object. The alignment of these two corresponding sheet and mattress indicia serves to indicate when the sheet has been loaded. The Figures of this application show visible indicia, for both the sheet loaded indicia and the mattress indicia. The sheet may also include additional sheet usage indicia, to indicate the amount of sheet remaining at the foot end of the bed, and when the excess length of sheet at the foot end has been exhausted, such that it is time to replace the existing sheet with a new sheet. The sheet usage indicia may be numerical, color coded, or symbolic, as examples.
Alternatively, the controller associated with the drive mechanism may include a counter which counts the number of times the sheet has been repositioned, i.e., for instance, by the number of rotations of the roller, thereby to provide an indication when the sheet needs to be replaced after a predetermined number of rotations. Still further, the housing may include a sensor, operatively connected to the controller, which is adapted to sense and to convey to the controller one or more of: the sheet loaded indicia, the sheet usage indicia, perhaps other indicia, such as indicia to assure that a properly sized sheet, or a properly specified sheet i.e., a compatible sheet, has been attached.
The mattress includes two rows of spaced retainers, for holding opposite sides of the sheet as the sheet is moved toward the head end of the mattress to reposition the patient. The use of a plurality of spaced retainers provides a significant advantage in everyday use. More specifically, in a hospital setting, there are a significant and consistent number of situations wherein a sheet must be replaced while the patient remains on the mattress of the bed. Applicants are aware of studies which state that this occurs frequently. With the system and method described in this specification, a caregiver can secure one edge of the sheet to one side of the mattress via the retainers, then tuck the sheet underneath the patient for subsequent securement of the other edge of the sheet to the retainers on the opposite side of the mattress. When the sheet is secured in this manner, enough “slack” material can be left at the head end of the sheet, as indicated by the sheet loading indicia, to enable the system to become loaded without having to pull any portion of the sheet which is supporting the patient. In other words, only the slack material at the head end of the sheet is pulled. Thus, this system and method can readily accommodate the repositioning of a patient in those situations where a sheet must be replaced while the patient remains on the bed. In other words, with this system and method it is not necessary to connect both sides of the sheet at the foot end of the mattress, and to then simultaneously move both connected sides of the sheet toward the head end, along parallel continuous tracks.
According to another aspect of one embodiment of the invention, the retainers have a base piece secured to the mattress (or to a ticking which comprises the outer cover and surface for the mattress) and a movable piece which connects to the base piece and moves relative thereto. The movable piece that moves between a closed position which defines a channel for retaining the beaded edge of the sheet, and an open position which opens the channel to allow the sheet to be released. In the closed position, the channel allows movement of the sheet toward the head end of the bed. According to yet another aspect of this invention, the pieces of the retainers have a detented position to identify when the movable piece is properly located in the closed position. The spaced retainers are located along the sides of the mattress, preferably in locations that are displaced from the rails of a conventional health care bed.
Although it is contemplated that various types of drive mechanisms would work with this system and method, one suitable drive mechanism includes a power supply, a controller, a drive train, clutch, and gears located entirely within the housing, and operable to cause the driven components, in this case a roller and two connector straps, to rotate so as to pull the sheet into the housing. The controller operatively connects to inputs mounted on the external surface of the housing, to enable a user to operate the system. Preferably, an arrestor, which could be a clutch, holds the roller in a fixed position, to thereby prevent the sheet from being pulled downwardly toward the foot end of the bed, i.e., to prevent unwinding of the sheet from the roller. With this structure, to reposition the patient the controller is enabled, as by depressing an enabling (or “start”) pushbutton, and then a reposition button is depressed to activate the drive mechanism to rotate the roller. Because of the need for a user to actively interface with two separate controls, this system and method provides a significant degree of safety in repositioning the patient. Alternatively, depressing the buttons simultaneously repositions the patient. Further, to reposition the sheet towards the foot end of the mattress, or to remove the sheet, the arrestor is released which enables the roller to freewheel in a direction to allow the sheet to be pulled from the housing.
Nonetheless, other structures or components could be used, in the alternative, to supply the degree of safety needed. Still further, a safety stop device, such as a disabling sensor and/or switch, can be incorporated into the system to prevent inadvertent movement of the patient too close to the head end of the mattress, or to the headboard. It may also be desirable to incorporate a separate sensor into the system, to disable the drive mechanism unless the head end of the mattress is oriented horizontally, or at least below a predetermined angle relative to horizontal.
Regardless of the particular drive mechanism used, when movement of the sheet toward the head end stops, the system permits reversal of the drive mechanism to permit the sheet to pull back toward the foot end of the bed. This reversal releases the tension in the sheet allowing the mattress and sheet to partially envelop the patient for enhancing patient comfort.
According to another aspect of the invention, it would be possible to reduce the overall cost of the system by reducing the number of components located within the housing itself, perhaps by locating only the passive driven components within the housing and perhaps one or more components which couple to the driven components. In this respect, a separate hand held unit could be used from outside the housing to interface with the passive components, i.e., a roller, or other pulling device or sheet take-up structure located inside the housing, thereby to drive the passive components located in the housing so as to reposition the sheet and the patient residing thereon. Thus, multiple products could be operated by a single hand held unit. And for a facility with a significant number of beds, this option would reduce overall costs by eliminating the need to locate some or all of the active drive components in each housing. The separate hand held unit may be in the form of a powered screwdriver or drill. Furthermore, the portable hand held unit may be battery powered or AC powered.
At the foot end of the mattress, a barrier may be used to support and isolate the unused and remaining part of the sheet. This barrier may be connected to the mattress, the bed frame, and/or the footboard. This barrier can also serve as a spacer between the foot end of the mattress and the bed frame, typically the footboard, to provide unobstructed movement of the sheet. Alternatively, the barrier and the spacer can be separate structures.
As shown and described herein, the sheet is wider than the mattress and also wider than the housing. Nevertheless, the drive mechanism pulls the extra sheet width, on both sides, around the corners of the mattress at the head end thereof and into the housing via the slot. The contours of the housing, at the head end and at the corners, facilitate movement of the sheet toward the slot. To achieve this contoured affect, the head end of the housing may include a curved extension that extends slightly beyond the head end of the mattress. This creates a “waterfall” effect to prevent against the entry of foreign objects into the slot. This extension can also serve as the head end boundary for the head end of the mattress, and also reduces compression of the head end of the mattress.
The transverse dimension of the slot needs to be able to accommodate some amount of sheet overlap, or doubling over of the sheet, near the outer ends. Also, according to the exemplary embodiment, one or more sheet guides may be positioned within the sheet chamber to direct the sheet on the roller and inhibit the sheet from snagging, ripping, or tearing as it moves through the housing. Similarly, the sheet guides are configured to further inhibit the sheet from gathering and bunching up, which would otherwise cause interference between the sheet and an inner surface of the sheet chamber. Moreover, within the housing itself, the roller may have a reduced diameter at its outer ends, thereby to provide additional internal clearance within the housing to accommodate this extra sheet width. Nonetheless, the width of the slot is still sufficiently small, i.e., preferably about 8 mm, to prevent the accidental ingress into the housing of a user's finger or medical tubes or wires. Additionally, a safety cut-off switch may be incorporated into the system, particularly to disable the drive mechanism, so as to discontinue rotation of the roller upon detection of a higher than normal resistance.
The mattress has a head end section of reduced thickness, and is complementary in shape with the housing, at least with respect to a central longitudinal vertical plane. The head end section may contain a foldable head end piece defined by a fold line, and foldable about the fold line to access the housing. Alternatively, the head end piece could be removably connected to the mattress along the “fold line.” The head end section of the mattress may be firmer than the rest of the mattress, to further protect a patient from the housing residing therebelow. An increased firmness of the head section may also increase the wear resistance of the head end section as the sheet is pulled over the edge of the mattress. To further protect against mattress head section wear, a portion of the housing is adjacent the head end of the mattress to limit the compressibility of the mattress as the sheet is advanced. In an alternative embodiment, the mattress head section does not have a reduced thickness. Instead, the housing is integrated into the head section of the bed deck. In this embodiment, the access door of the housing may be incorporated into the bed deck.
The sheet receiver may include at least one securement element located on an outer surface of the housing, and adapted to cooperate with a corresponding securement element associated with the mattress.
According to still another aspect of the invention, the sheet receiver includes a housing; a pulling device located in the housing; the housing having an access door adapted to open and to close to provide access to an internal compartment thereof via an opening; an elongated slot extending along a first end of the opening; a connector having an innermost end secured to the pulling device and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck; and impeding structure which prevents the inadvertent insertion of the connector or the sheet into the internal compartment via the opening. This impeding structure may include a blocking strip, an interlaced finger/recess structure, or even a sensor associated with the access door or the housing and operatively connected to a controller, with the sensor adapted to sense a condition whereby either the sheet or the connector extends through the opening, and to thereby generate a disabling signal to the controller to disable actuation of the drive mechanism. It will be appreciated that any one of a number of different sensors could be configured to detect whether or not the sheet and/or the connector extends through the opening. For example, the sheet or connector could block an IR transmitted signal and thereby trigger an IR sensor, or the sheet or connector could prevent a small post on one surface from extending into a hole on the other surface and thereby trip a switch or sensor of a different type.
The interlaced finger/recess structure acts as a mechanical stop, to prevent the access door from completely closing if an object resides in the opening. Still further, the sheet receiver may include an interlock sensor adapted to sense when the door is completely closed, and to thereby generate an enabling signal to the controller to enable actuation of the drive mechanism.
Even further, the sheet receiver may include a bumper located on the access door and extending internally therefrom. When the bumper is contacted by the sheet within the internal compartment, for instance when an excess amount of sheet has been pulled into the housing, this causes the access door to open, thereby indicating that further operation of the pulling device should be terminated. Discontinued operation of the pulling device could be achieved via the interlock sensor of the type described above.
Within the internal compartment of the housing, the outer ends of the housing include inwardly extending sheet guides, adjacent the ends of the slot. In one respect, these sheet guides serve to shorten the effective length of the slot within the internal compartment. The sheet guides may also include conically shaped surfaces concentrically positioned about the roller adjacent to the side walls of the sheet chamber. The sheet guides prevent bunching of the outer edges of the sheet against the inside surfaces of the internal compartment after the sheet is pulled into the internal compartment by the connector via the slot.
With this patient repositioning system, according to the preferred embodiments, the structure which pulls the sheet does not contact or interact with the bed frame or the headboard of the bed. Instead, because of the complementary shape of the mattress and the housing, the system primarily operates within the space envelope of the mattress. Preferably, the housing is removably mounted to the deck of the bed, thereby to assure its physical position relative to the mattress during articulation of the bed into various positions. Regardless of the position of the deck, the housing can be accessed by moving the head end piece of the mattress. In one embodiment, the hinged access door partially defines the slot. But regardless of whether or not the hinged access door partially defines the slot, the movable head end portion of the mattress simplifies efficient routing and/or orienting of the connectors, namely the straps, prior to their releasable attachment to the sheet. Overall, this structure helps to assure a safe, simple, efficient, user-friendly, and repeatable attachment of the sheet to the drive mechanism while reducing disturbance to the patient. This structure also facilitates the user's ability to practice effective infection control by providing easy access to the housing without having to reposition the head section of the bed.
The system and method disclosed herein is not limited to use with a conventional health care bed having a flat deck. Rather, this invention may be readily adaptable for use in combination with a type of hospital bed known as a “step-deck” bed (e.g. recessed deck or bed with extended height guards), as shown in U.S. Pat. No. 56,662,256, a birthing bed which is specifically adapted for use when a mother gives birth to an infant, or even with a bariatric bed. For these variations of the invention, the mattress and the housing are reoriented and/or reconfigured to accommodate the different bed shapes, and particularly the different shapes of the deck and/or the mattress. With these various bed designs, the patient repositioning system may be integrated at least partially into the bed deck.
Those skilled in the art will more readily understand the scope and content of this specification in view of the following drawings and the detailed description of those drawings.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A is a side view of a patient repositioning system for use with a health care bed, according to one exemplary, preferred embodiment of the invention.
FIG. 1B is the side view of the patient repositioning system shown in FIG. 1A, with a patient residing on the health care bed near the foot end.
FIG. 1C is the side view similar to FIG. 1B, but with the patient residing near the head end.
FIG. 2 is a perspective view of a mattress complementarily positioned against a sheet receiver, and more particularly the housing, according to the embodiment shown in FIG. 1A.
FIG. 3A is an enlarged perspective view of the mattress and the sheet receiver shown in FIG. 2, at the head end of the mattress.
FIG. 3B is an enlarged perspective view which shows the mattress complementarily positioned against the sheet receiver, with the sheet receiver attached to the health care bed as shown in FIG. 1A, with a sheet on the mattress, and with connecting structure extending out of the sheet receiver.
FIG. 3C is an enlarged perspective view, similar to FIG. 3B, showing the connecting structure positioned adjacent the sheet.
FIG. 3D is an enlarged perspective view, generally similar to FIGS. 3B and 3C, but directed to one corner of the overall system, and showing the connecting structure releasably attached to the sheet.
FIG. 3E is an enlarged perspective view, similar to FIG. 3D, showing the sheet as it is pulled into the sheet receiver.
FIG. 4A is a perspective view of a retainer used for retaining a longitudinal edge of the sheet, with the retainer in an open position.
FIG. 4B is a perspective view, similar to FIG. 4A, with the retainer in a closed position.
FIG. 5 is a schematic cross sectional view taken along lines 5-5 of FIG. 4B.
FIG. 6 is the enlarged perspective view, similar to FIGS. 3A and 3B, showing a head end piece of the mattress folded and an access door of the sheet receiver in an open position.
FIG. 7A is a schematic cross sectional view of the sheet receiver and the head end piece of the mattress shown in FIG. 6, with the connecting structure extending out of the sheet receiver and the access door open.
FIG. 7B is a schematic cross sectional view, similar to FIG. 7A, with the access door of the sheet receiver in a closed position, the connecting structure extending upwardly, and a sheet located above the surface of the mattress.
FIG. 7C is a schematic cross sectional view, similar to FIG. 7B, with the sheet attached and ready to be pulled into the housing.
FIG. 8 is a schematic cross sectional view, similar to FIG. 7A, showing another embodiment of a portion of a suitable drive mechanism that may be used with the patient repositioning system of this invention.
FIG. 9 is an exploded view of the sheet receiver shown in FIG. 1A.
FIG. 10 is a perspective view of the sheet receiver shown in FIG. 9.
FIG. 11 is a top view of the sheet receiver that is shown in FIGS. 9 and 10, with the top panel removed.
FIG. 12 is a top view of a sheet according to the embodiment shown in FIG. 1A.
FIG. 13A is a schematic cross sectional view of an alternative embodiment of the retainer, namely a slide retainer in an open position.
FIG. 13B is a schematic cross sectional view of the slide retainer shown in FIG. 13A, in a closed position.
FIG. 14A is a schematic cross sectional view of yet another embodiment of a retainer, namely a pivot retainer, in an open position.
FIG. 14B is a schematic cross sectional view of the pivot retainer shown in FIG. 14A, in a closed position.
FIGS. 15A and 15B are schematic cross sectional views of still another embodiment of a retainer, in this case a clip retainer.
FIGS. 16A, 16B, and 16C are schematic cross sectional views of yet another embodiment of a retainer, in this case a rigid retainer which retains a compressible bead located at the edge of a sheet.
FIG. 17 is an enlarged perspective view which shows another aspect of the patient repositioning system of this invention, namely a hand held unit capable of driving the pulling device from outside the sheet receiver.
FIG. 18 is a side view of a first preferred embodiment of the sheet receiver.
FIG. 19 is a perspective view, from the inside of the sheet receiver and looking outwardly, which shows some details of a latch mechanism for the access door.
FIG. 20 is an enlarged perspective view that is analogous to the views of FIGS. 3B and 3C, but showing an alternative embodiment, with the sheet receiver integrated with a portion of a bed deck, so that the top of the sheet receiver is contiguous with the top of the bed deck.
FIG. 21 is a block diagram which schematically shows a control system for communicating with the various components of a patient repositioning system of the type shown and described herein.
FIG. 22 is a front perspective view, similar to FIG. 10, which shows another alternative embodiment of a sheet receiver with an access door in a closed position.
FIG. 23 is a front perspective view, similar to FIG. 22, which shows the sheet receiver of FIG. 22 with the access door in an open position to reveal an opening to an internal compartment therein.
FIG. 24A is a cross sectional view of the sheet receiver taken along section line 24A-24A of FIG. 22 with the access door in the closed position.
FIG. 24B is a cross sectional view of the sheet receiver similar to FIG. 24A, but showing the access door in the open position and a connector properly extending through a longitudinal slot in solid lines and, alternatively, a connector improperly extending through the opening in phantom lines.
FIG. 24C is a cross sectional view of the sheet receiver similar to FIG. 24A, but showing the connector improperly extending through the opening in phantom lines and interlaced fingers inhibiting the access door from moving fully to the closed position when the connector improperly extends through the opening.
FIG. 24D is an enlarged cross sectional view of the sheet receiver taken along section line 24D-24D of FIG. 24C showing a plurality of interlaced fingers inhibiting the access door from moving fully to the closed position when the connector improperly extends through the opening.
FIG. 25A is a top view of the sheet receiver of FIG. 22 connected to another embodiment of a sheet with the access door in the open position.
FIG. 25B is a top view of the sheet receiver similar to FIG. 25A with the access door in the open position, but the sheet has been pulled into the internal compartment through the elongated slot.
FIG. 26 is a cross sectional view of the sheet receiver and sheet taken along section line 26-26 of FIG. 26 showing the sheet engaging a bumper of the access door.
FIG. 27 is a rear perspective view of the sheet receiver of FIG. 22 configured to connect to another embodiment of a mattress.
FIG. 28 is a sectional side view of the sheet receiver of FIG. 22 showing a switch configured to detect a position of the access door.



DETAILED DESCRIPTION OF THE DRAWINGS
With reference to FIG. 1A, an embodiment of a patient repositioning system 10 for use with a health care bed 12, such as a hospital bed, includes a mattress 14, a sheet 16, and a sheet receiver 18. As noted previously, the sheet receiver generally encompasses a housing and a drive mechanism. The exemplary health care bed 12 is more particularly an articulating bed commonly used in hospitals, nursing homes, private homes, or any other environment where patient care is enhanced through the use of the articulating bed. Common articulating beds, such as the health care bed 12, include a frame 20 for supporting a bed deck 22 above a floor 24. According to the exemplary embodiment, the frame 20 also includes a plurality of wheels 26 to more easily move the health care bed 12 in preparation of or during patient care. The health care bed 12 also includes a headboard 28 and footboard 29 each removably attached to a respective head end 30 and foot end 31 of the health care bed 12. With respect to the use of the terms “head” or “head end” and “foot” or “foot end,” it will be appreciated that such directions are intended to describe relative locations along exemplary embodiments of the patient repositioning system 10 positioned along the health care bed 12. It is not intended that the terms “head end” and “proximal end” limit the invention to any of the exemplary embodiments described herein.
The sheet receiver 18, mattress 14, and sheet 16 are each positioned adjacent to the bed deck 22 as shown in FIG. 1A. More particularly, the bed deck 22 includes a head deck portion 32, a central deck portion 34, and a foot deck portion 36. Each of the head deck, central deck, and foot deck portions 32, 34, 36 are pivotably connected together for use as the articulating bed. The mattress 14 rests directly upon the bed deck 22 similar to a traditional mattress. However, unlike a traditional mattress, the sheet receiver 18 is secured to the head deck portion 32 below a portion of the mattress 14, while the sheet 16 may be partially stowed between the mattress 14 and the footboard 29. FIG. 1A shows the sheet receiver 16 entirely below a top surface of the mattress 14. But in the context of this specification “below” means at least in part below, as in at least in part below the top surface of the mattress. The sheet receiver 18 also releasably attaches to the mattress 14 for reducing the likelihood of inadvertent relative movement therebetween. For example, the sheet receiver mattress 14 may attach to the mattress 14 via cooperating structures such as hook and loop fasteners, snaps, magnets or any other structure for releasably attaching one surface to another. According to the exemplary embodiment, a barrier 38 attaches to the frame 20 below the foot deck portion 36 and extends toward the footboard 29. Accordingly, the barrier 38 supports at least a portion of the sheet 16 resting between the mattress 14 and the footboard 29. While the health care bed 12 may be the articulating bed shown in the exemplary embodiment, it will be appreciated that the patient repositioning system 10 may also be used with other beds, such as stepped deck beds, bariatric beds and birthing beds, which will be described below in further detail.
As indicated by arrow 40 in FIG. 1A, the sheet 16 is pulled onto an upper surface 110 of the mattress 14 from a mattress foot end 112 to a mattress head end 114, where the sheet 16 feeds into the sheet receiver 18. More particularly with respect to FIG. 1B, a beaded edge 510a on a sheet longitudinal side 512a is slidably positioned within a row of retainers 116. The row of retainers 116 is located along a mattress longitudinal side 118a for guiding the sheet 16 between the mattress foot and head ends 112, 114. The retainers 116, described further below, may be spaced along the mattress 14 in generally any orientation that both holds the sheet 16 and allows for operator access to the retainers around various components of the health care bed 12. The sheet 16 is similarly received by another row of retainers (not shown) on an opposing mattress longitudinal side 118b (see FIG. 2).
A patient is shown in FIG. 1B resting on the sheet 16 in a foot end position after having migrated from a head end position. Generally, the term “head end position” refers to a preferred patient position closer to the mattress head end 114 than the mattress foot end 112. Similarly, the term “foot end position” generally refers to any position of the patient after migrating from the mattress head end 114 toward the mattress foot end 112. It will be appreciated, however, that the terms head end position and foot end position are merely exemplary and intended to show distinguishing positions in which to move the patient. As such, the invention is not intended to be limited to the head and foot end positions shown.
An operator, such as a caregiver or an attendant, may desire to return the patient to the head end position. Frequently, moving the patient from the foot end position to the head end position may require manually gripping and pulling a sheet, on which the patient rests, toward the headboard 28. However, the patient repositioning system 10 automatically repositions the patient to the head end position under direction by the operator. According to the exemplary embodiment, the operator enables the patient repositioning device 10 by activating an enabling switch 210 operatively connected to the sheet receiver 18. Once enabled, the operator then activates a drive switch 212 operatively connected to the sheet receiver 18. With both the enabling switch 210 and drive switch 212 activating, the sheet receiver 18 pulls the sheet along the upper surface 110 toward the head board 28, as indicated by arrows 42. Because the patient is resting on the sheet 16 as it moves, the patient similarly moves away from the footboard 29 and toward the headboard 28, as indicated by arrow 42. The patient is moved toward the headboard 28 until reaching the desired head end position shown in FIG. 1C. Of course, in the event that the patient again migrates toward the foot end position, the operator may repeat the operation of repositioning the patient with the patient repositioning system 10 as desired.
With respect to FIG. 2, the mattress 14 for repositioning the patient generally includes the mattress foot end 112, the mattress head end 114, the upper surface 110, and the pair of longitudinal sides 118a, 118b as described above. Generally, the pair of longitudinal sides 118a, 118b is symmetric with a generally uniform thickness, while the upper surface 110 has a substantially uniform width and length. The mattress 14 is also covered in an outer ticking 120 for effectively improving the life and comfort of the mattress 14. In addition, each of the retainers 116 is attached to the outer ticking 120 of the mattress 14 in spaced relation along the length of the mattress longitudinal sides 118a, 118b. However, the mattress head end 114 also includes a head end section 122 of reduced thickness relative to the generally uniform thickness of the remaining mattress 14. In this respect, the head end section 122 is a relatively thin portion of the mattress 14 and further includes a head end piece 124. The head end piece 124 folds about a fold line 126 relative to the rest of the mattress 14 for improving access to the sheet receiver 18 below the upper surface 110 of the mattress head end 114. Further details concerning access to the sheet receiver 18 will be further discussed below with respect to FIG. 6. However, it will be appreciated that other respective portions of the mattress 14 may be otherwise movable for accessing the sheet receiver 18.
Furthermore, at least a portion of the sheet receiver 18 is positioned within a volume envelope 128 (see FIG. 7B) of the mattress 14 for effectively reducing an overall footprint of the mattress 14 and sheet receiver 18. The reduced thickness of the head end section 122 has a lower surface 130 and a forward surface 131 that collectively define the volume envelope 128 that would otherwise be occupied by the mattress 14 if not for the head end section 122 of reduced thickness. Thereby, the head end section 122 is complementary in shape to a housing 214 of the sheet receiver 18.
As best shown in FIGS. 7A-7C and according to an exemplary embodiment of the invention, the housing 214 at least partially fits within the volume envelope 128 against the lower surface 130 and the forward surface 131 of the head end section 122. The housing 214 has a length substantially the same as the width of the mattress 14 and includes a slot 216 extending horizontally along the length of the housing 214. Additionally, the housing 214 includes an extension 218 protruding horizontally along the length of the housing 214 and above the slot 216. According to an exemplary embodiment of the invention, the extension 218 defines a lip 220 against which the head end piece 124 abuts when the sheet receiver 18 is positioned within the volume envelope 128.
FIG. 3A shows additional detail of the relative positions between the mattress 14 and the housing 214 and greater detail of the outer ticking 120. Specifically, the outer ticking 120 is formed from a comfort material 132, a durable material 134, and a stiff material 136. In this respect the comfort material 132 forms a portion of the outer ticking 120 suitable for comfortably supporting and contacting the patient, directly or indirectly. Meanwhile, the durable material 134 and the stiff material 136 form respective portions of the outer ticking 120 that increase life and durability of the mattress 14 where patient comfort is of less concern. On one hand, the durable material 134 also provides sufficient structure for attaching the retainers 116. The exemplary retainers 116 are welded to the durable material 134, but other structures and methods, such as adhesive, snaps, fasteners, or stitching, may similarly be used to attach the retainers 116 to the durable material 134. On the other hand, the stiff material 136 also provides reduced elasticity and reduced friction where components of the sheet 16 and/or sheet receiver 18 may frictionally engage the mattress 14. In this respect, the head end section 122 is relatively firmer than the rest of the mattress to support pulling the sheet 16 about the head end edge 140 as shown in FIGS. 3A-3D. While the nomenclature “comfort,” “durable,” and “firm” each relatively describe various features of the outer ticking 120, it will be appreciated that these features are not intended to be limited solely to these material types. Rather, the exemplary embodiment merely shows one combination of known materials for producing an outer ticking 120 with properties sufficient for use with the patient repositioning system 10.
With respect to FIGS. 3A and 3B, the durable material 134 is stitched to the comfort material 132 at a seam 138 extending along the mattress longitudinal sides 118a, 118b. Also, a head end edge 140 of the mattress head end 114 includes the stiff material 136 that extends along at least a portion of the head end piece 124. The stiff material 136 is attached directly onto the comfort material 132 and provides a surface of reduced elasticity about which the sheet receiver 18 may pull the sheet 16. In the alternative to stitching and/or gluing the outer ticking 120 together, the comfort, durable, and stiff materials 132, 134, 136 may be similarly welded to improve sealing and reduce the likelihood of fluids, such as bodily contaminates, from permeating into the mattress 14. However, it will be appreciated that any known method of connecting materials together to form the outer ticking 120 may be used in accordance with the invention.
The sheet receiver 18 has a slot 216, and also includes a connecting structure 222 for releasably attaching to the sheet 16 adjacent to the mattress head end 114. The connecting structure 222 is generally of a sufficiently small dimension so as to pass through the slot 216 and toward the sheet 16, which may also be referred to herein as a “low-profile” connecting structure 222. According to the exemplary embodiment of the invention, the connecting structure 222 is a pair of straps 224a, 224b. Each of the straps 224a, 224b includes a first end 226 secured within the housing 214 and a second end 228 for releasably attaching to the sheet 16. Accordingly, the operator extends the pair of straps 224a, 224b about the head end edge 140 and pulls the sheet 16 along the upper surface 110 of the mattress 14, as indicated by arrow 44. The sheet head end 516 and the second end 228 each move adjacent to the mattress head end 114 as shown in FIG. 3C. Thus, in order to releasably attach the pair of straps 224a, 224b, each of the second ends 228 includes a T-shaped tab 230 that cooperates with at least one of a pair of reinforced slits 514a, 514b formed in a sheet head end 516. Notably, the width of the sheet 16 is generally wider than the upper surface 110 such that the beaded edge 510a rests along the mattress longitudinal side 118a and adjacent to the row of retainers 116. While an exemplary embodiment of the invention includes the connecting structure 222 as a pair of straps 224a, 224b, it will be appreciated that other forms of connecting structures for connecting the sheet 16 to the remainder of the sheet receiver 18 may also be used. By way of example, the connecting structure 222 may be any number of straps, such as one strap 225 (e.g., the “mono-connector” 265 discussed below in greater detail), that may be separate or unitary for pulling the sheet 16. Alternatively, other forms of the connecting structure 222 may use snaps, clips, velcro, magnets, hooks, and other types of common fasteners.
FIG. 3C and FIG. 3D show that each of the pair of slits 514a, 514b are spaced apart from one another and generally parallel for receiving the T-shaped tab 230. In addition, each of the retainers 116 operatively hold the beaded edge 510a for guiding movement of the sheet 16. More particularly, each of the straps 224a, 224b withdraw through the slot 216 and into the housing 214, as indicated by arrow 46, to simultaneously pull the sheet 16 along the upper surface 110, as indicated by arrow 48. However, in the event that an external force halts, or otherwise impedes the movement 46 of the sheet 16, the tab 230 releases from the pair of slits 514a, 514b for preventing damage to the sheet 16 and/or sheet receiver 18.
As can be more clearly seen in FIG. 3D and FIG. 3E, the sheet 16 continues to move toward the mattress head end 114, about the head end edge 140, and toward the sheet receiver 18 until being pulled into the slot 216 and within the housing 214, as indicated respectively by arrows 48, 50, and 52. The sheet receiver 18 generally pulls the sheet 16 until a sufficient amount of sheet 16 collects within the housing 214 to fixedly attach the sheet 16 to the sheet receiver 18. According to an exemplary embodiment, the mattress longitudinal side 118a includes an alignment sheet indicia 144, and the sheet 16 includes a sheet loaded indicia 518. Once sheet loaded indicia 518 moves into alignment with the alignment sheet indicia 144, the pair of indicia 144, 518 cooperatively indicate to the operator, for instance by visual alignment, that the sheet 16 is engagingly attached to the sheet receiver 18, i.e. it is “loaded.” Because the sheet 16 is engagingly attached, the sheet 16 may be used to pull both the sheet 16 and the patient (see FIG. 1B). To brace the sheet receiver 18 while pulling the patient, the sheet receiver 18 also includes a pair of mounting brackets 232a, 232b for mounting the sheet receiver directly to the head deck portion 32 below the head end section 122. However, it will be appreciated that the sheet receiver 18 may be attached to the bed via one of any number of different structures.
FIG. 3D and FIGS. 4A-5 show an exemplary embodiment of the retainer 116 having a base piece 410 and a movable piece 412. The retainer 116 secures to the mattress 14 by welding the base piece 410 directly to the durable material 134 of the outer ticking 120. In contrast, the movable piece 412 connects to the base piece 410 or otherwise projects from the base piece 410. Notably, the movable piece 412 moves relative to the base piece 410 between an open position and a closed position for defining a channel 414 therebetween. The base piece 410 is generally planar and relatively thin for providing sufficient surface area to both weld to the outer ticking 120 and connect the movable piece 412. However, the base piece 410 also includes a horizontally extending base projection 416 having a base curved portion 418 and a base planar portion 420. The movable piece 412 similarly includes a horizontally extending projection 422 having a curved portion 424 and a planar portion 426. Thus, while in the closed position, the base curved portion 418 of the base piece 410 aligns with the curved portion 424 of the movable piece 412 to define the channel 414 for retaining the beaded edge 510a. Also, the base planar portion 420 aligns with the planar portion 426 to define a gap 428 therebetween for allowing the remaining sheet longitudinal side 512a to extend toward the upper surface 110 of the mattress 14.
In the open position shown in FIG. 4A, the open channel 414 facilitates the insertion of the beaded edge 510a into the channel 414 and/or the removal of the beaded edge 510a from the channel 414. To retain the sheet 16, the movable piece 412 is rotated, or otherwise moved, as indicated by arrow 54, to the closed position. The closed position retainer 116 is shown in FIG. 4B and FIG. 5. On one hand, the closed channel 414 has a diameter generally larger than the beaded edge 510a for allowing the beaded edge 510a to slide along the channel while being pulled, as indicated by arrow 56. On the other hand, the gap 428 has a width that is generally smaller than the beaded edge 510a for retaining the beaded edge 510a within the channel 414.
Furthermore, the base and movable pieces 410, 412 each cooperate together with a detented surface relationship to affirmatively indicate when the movable piece is in the closed position. More particularly, the base piece 410 includes a horizontally extending detent 430, and the movable piece 412 includes a horizontally extending groove 432 adapted to receive the detent 430. For example, the movable piece 412 rotates against the direction of the pull 56 to open the channel 414. The movable piece 412 may then be rotated back 54 along the direction of the pull 56, as seen in FIG. 4A, to “snap” the detent 430 into the groove 432 to achieve the closed position in FIG. 4B. However, according to the exemplary embodiment, the movable piece 412 ceases to rotate 54 beyond the snap of the detent 430 and the groove 432. As such, foreseeable drag of the sheet 16 within the retainer 116 during the pull 54 will not unintentionally open the retainer 116 and release the sheet 16.
Greater detail of the rotational mounting of the movable piece 412 to the base piece 410 is shown in FIG. 5. First, the base piece 410 includes a face plate 434 for welding to the durable material 134 of the mattress 14 and abutting the movable piece 412. Second, the base piece 410 also includes a back plate 436 within a mattress foam 146 for mounting a fastener 438. A hole 440 extends through the back plate 436, the face plate 434, and into the movable piece 412. The hole 440 receives the fastener 438 for assembly of the retainer 116 and for rotatably mounting the movable piece 412 to the base piece 410. Thus, if the movable piece 412 requires any repair, the movable piece 412 may simply be removed from against the base piece 410 and a replacement movable piece 412 threaded back onto the fastener 438. However, it will be appreciated that the movable piece 412 and the base piece 410 may be movable relative to each other via a living hinge extending therebetween, or similar unitary structure.
While the exemplary embodiment of the retainer 116 is configured for retaining the sheet 16 as described above, it will be appreciated that other retainers in accordance with the invention may also be used. For exemplary purposes, additional retainers 116 for retaining the sheet 16 are described below with respect to FIGS. 13A-15E. In any case, the retainer 116 is not intended to be limited these exemplary embodiments described herein.
After the unused sheet 16 has been exhausted, the sheet 16 may be removed from the retainers 116 and sheet receiver 18 for cleaning the patient repositioning system 10 as shown in FIG. 1C and FIG. 6. Each of the retainers 116 opens at the operator's discretion for removing the sheet 16 therefrom. The sheet receiver 18 includes a sheet release 234 that may be operatively activated by the operator so that the sheet 16 may be removed from the housing 214. During patient use, the sheet 16 may become contaminated and advance into the sheet receiver 18, which, in turn, contaminates the sheet receiver 18. Thus, the sheet receiver 18 opens to provide cleaning access during and/or between patient uses as shown in FIG. 6.
With respect to FIG. 6, the housing 214 of sheet receiver 18 includes an access door 236 adjacent a top panel 238. The head end piece 124 folds back at the fold line 126 to expose the access door 236 that hingedly connects to the housing 214. As such, the operator may move the access door 236 by pivoting it up and against the mattress 14 to open the sheet receiver 18 as shown in FIG. 6. However, it will be appreciated that the access door 236 may be movable in any way relative to the remainder of the sheet receiver 18 to open the sheet receiver. For example, the access door 236 may be unitary with or connected to the head end piece 124 such that folding back the head end piece 124 simultaneously opens the access door 236. The access door 236 opens at the slot 216 for reducing the number of openings into the housing 214. The open sheet receiver 18 exposes each of the components within a sheet chamber 240 defined by the housing 214. The sheet chamber 240 includes a portion of the sheet receiver 18 that may that interact with the sheet 16 (see FIG. 1C), and thus, may require periodic cleaning by the operator. It will be appreciated that maintaining cleanliness within patient care environments, such as hospitals, nursing homes, and even private homes, critically enhances patient outcomes. For this reason, accessibility within the sheet chamber 240 provides an opportunity for the operator to simply and completely clean the sheet receiver 18 and proves particularly beneficial over the prior art described above. For example, portions of the sheet receiver 18 within the sheet chamber 240 are positioned relative to each other in order to provide enough clearance for an operator's hand during cleaning and maintenance. According to an exemplary embodiment, the portions of the sheet receiver 18 within the chamber 240 provide at least generally 12 mm of clearance space therebetween.
In this respect, the sheet receiver 18 further includes a pulling device 242 operatively connected to the connecting structure 222 that operatively pulls the sheet 16 into the sheet chamber 240. More specifically, the pulling device 242 includes a roller 244 rotatably and removably supported within the sheet chamber 240 and generally parallel to the slot 216. The roller 244 includes a central portion 246 and opposing outer portions 248. Each first end 228 of the pair of straps 224a, 224b is secured to the central portion 246 of the roller 244 via at least one fastener 245. According to the exemplary embodiment of the invention, the fastener 245 is threaded and extends through the first end 228 and into the roller 244. Of course, it will be appreciated that any structure or method of securing the straps 224a, 224b to the roller 244 may be similarly used.
With respect to FIG. 1B, FIG. 3E, and FIG. 6, as the pulling device 242 pulls the sheet 16 into the sheet chamber 240, the sheet 16 is pulled to wrap about the roller 244. According to the exemplary embodiment of the invention, engaged attachment of the sheet 16 to the sheet receiver 18 occurs when the sheet 16 sufficiently wraps around the roller 244 to transmit enough torque from the roller 244 to the sheet 16 with enough force to pull the patient. More particularly, the central portion 246 is generally larger in diameter than the opposing outer portions 248. On one hand, the larger diameter of the central portion 246 transmits torque to the sheet 16 while pulling both the sheet 16 and the patient resting thereon. On the other hand, the reduced diameter of the opposing outer portions 248 accommodates the excess width of the sheet 16 for both the sheet longitudinal sides 512a, 512b and the beaded edges 510a, 510b during use. As such, most of the force required to pull the patient transmits through the portion of the sheet 16 on the upper surface 110 and about the head end section 122 of the mattress 14, while less force transmits through the sheet longitudinal sides 512a, 512b. 
While the sheet 16 may be pulled by and wrapped about the roller 244 shown in FIG. 6, the sheet 16 may alternatively be pulled by other mechanisms for pulling sheets. Another exemplary embodiment may use two or more abutting rollers in the form of a roller press (not shown) for engaging and pulling a sheet. According to yet another exemplary embodiment, one or more rollers may also be placed against another type of surface for engaging and pulling the sheet. Thus, the pulling device 242 is not necessarily intended to be limited to the roller 244 wrapping the sheet 16 as described herein.
In any case, a drive mechanism 252 operatively drives the pulling device 242 for pulling the sheet 16 along the upper surface 110 of the mattress 14. FIGS. 7A and 7B show a gear drive portion 253 of the drive mechanism 252 including a drive gear 254, an idler gear 256, and a driven gear 258. The drive gear 254 is actively rotated by the remaining portion of the drive mechanism 252 described below in further detail with respect to FIG. 11. The drive gear 254 engages the idler gear 256, which, in turn, engages the driven gear 258. Thus, as the drive gear 254 actively rotates, the idler gear 256 and driven gear 258 passively rotate in response. Finally, the driven gear 258 connects to the roller 244 such that, as the driven gear 258 rotates, the roller 244 rotates in turn.
According to an exemplary embodiment of the invention shown in FIG. 3E and FIGS. 7A-7C, the driven gear 258 in conjunction with the sheet release 234 also functions as an arrestor 260 for both restricting rotation of the roller 244 and releasing the rotation of the roller 244. Restricting rotation of the roller 244 operatively holds the sheet 16 in place so as to prevent movement of the sheet 16 toward the mattress foot end 112 (see FIG. 1B), while releasing the roller 244 enables repositioning or unwrapping of the sheet 16 from the roller 244. To restrict rotation of the roller 244, the remaining portion of the drive mechanism 252 engages the drive gear 254 rigidly against the idler gear 256 when not actively rotating the driven gear 258. However, the drive gear 254 selectively moves via the sheet release 234 to disengage the idler gear 256 and release the rotation of the roller 244, as indicated by arrow 262. Thus, the driven gear 258, the idler gear 256, and the roller 244 may freely rotate, or “freewheel,” when the drive gear 254 disengages from the idler gear 256. In the alternative, the drive mechanism 252 may actively reverse under power to release the sheet 16. In another alternative, the arrestor 260 may be a brake or similar mechanism for halting the drive mechanism 252 and/or roller 244.
FIGS. 7A-7C show the access door 236 in both an open and closed position, respectively. The housing 214 further includes a hinge 264 attached between the access door 236 and the remainder of the top panel 238 for pivoting, or otherwise moving, the access door 236 between open and closed positions. The hinge 264 may also include damping or drive-assisted movement for enhanced performance between the open and closed positions.
In the closed position of FIGS. 7B-7C, the head end piece 124 of the mattress 14 conforms to both the hinge 264 and the lip 220 of the extension 218. The access door 236 opens and closes at the slot 216, which is defined by the extension 218 of the access door 236 and a front panel 272 of the housing 214. Notably, the slot 216 essentially expands into the open sheet chamber 240 when the access door 236 pivots upward toward the head end section 122 of the mattress 14 so that slot 216 and the sheet chamber 240 share a common opening. By reducing the number of openings through the housing 214 and into the sheet chamber 240, the pair of straps 224a, 224b may only extend through the housing 214 at the slot 216. In turn, the likelihood of the operator inadvertently extending the pair of straps 224a, 224b through an incorrect opening is similarly reduced while still providing ample access for the operator to clean within the sheet chamber 240.
With the access door 236 closed, the slot 216 has a transverse dimension large enough for receiving the pair of straps 224a, 224b and sheet 16, but small enough for inhibiting a human finger or other foreign object from extending therethrough. Particularly, the transverse dimension may be from about 4 millimeters to about 12 millimeters. More particularly, the transverse dimension may be less than about 8 millimeters. Furthermore, the extension 218 of the access door 236 preferably includes a “waterfall” lip 274 secured to the remaining portion of the access door 236. FIG. 7 and FIG. 3D taken together more clearly show that the waterfall lip 274 is curved for smoothly guiding the pair of straps 224a, 224b and sheet 16 into the slot 216. Similarly, the extension 218 includes a pair of contoured corners 275a, 275b further defining the slot 216 for smoothly guiding the sheet longitudinal sides 512a, 512b into the slot 216. Together, the waterfall lip 274 and contoured corners 275a, 275b reduce the likelihood of sheet stress and sheet snags while helping to maintain the sheet longitudinal sides 512a, 512b along the mattress longitudinal sides 118a, 118b by retaining the head end position of the beaded edges 510a, 510b being pulled into the slot 216, respectively. On the other hand, the waterfall lip 274 also projects outward beyond the front panel 272 for inhibiting foreign matter that lays or falls nearby from entering the slot 216 unintentionally. For example and with respect to both FIG. 1C and FIG. 7B, contaminates from the patient or tubing required for patient care may fall over the mattress head end 114 and against the sheet receiver 18 near the slot 216. However, the waterfall lip 274 decreases the likelihood of the tubing or contaminates from entering the slot 216 by directing such foreign matter outward from both the slot 216 and the front panel 272.
Furthermore, term “low-profile” with respect to the connecting structure 222 may be further defined as having the sufficiently small dimension generally less than the transverse dimension of the slot 216 for pass therethrough. Preferably, the “low-profile” connecting structure 222 has the sufficiently small dimension configured for also reducing the amount of sheet 16 deformation resulting from wrapping the sheet 16 over the connecting structure 222 on the roller 244. After all, localized deformation of the sheet 16 tends create wear patterns that may prematurely tear portions of the sheet 16. However, the “low-profile” connecting structure 222, such as the straps 224a, 224b, serves to enhance and extend the useful life of the sheet 16.
With respect to FIG. 7C, the extension 218 rigidly guides the sheet 16 and the straps 224a, 224b about the extension 218 and into the slot 216. In contrast, the head end piece 124 is relatively softer than the extension 218 for enhancing patient comfort. As such, the straps 224a, 224b and sheet 16 tend to compress the head end piece 124 while being pulled into the sheet receiver 18 and, in turn, hold the sheet 16 in excess tension. In response, once the roller 244 rotates to reposition the patient, the driven gear 258 reverses for a predetermined period time to reverse the wrapping of the sheet 16 about the roller 244. The predetermined period of time is generally long enough to release the excess tension in the sheet head end 516, but short enough to prevent the sheet 16 from becoming loosely held by the sheet receiver 16. As such, the sheet 16 remains slightly taut while allowing the head end piece 124 to return to form as shown in FIG. 7C. Alternatively, the roller 244 may operatively disengage from the drive unit, such as via a clutch 276a (see FIG. 8), to allow the roller 244 to freewheel for the predetermined period of time/
FIG. 8 shows an alternative chain drive portion 277 driven by a motor 276b connected to a clutch 276 for rotating the roller 244 in which like numbers indicate like features described above. The chain drive portion 277 includes a chain drive gear 278 operatively connected to the clutch 276 and chain driven gear 280. Rather than pivot the chain drive gear 278 for operatively disengaging the roller 244 as described above, the clutch 276 selectively engages the chain driven gear 280. In this way, the motor 276b may either rotate the roller 244 or allow the roller 244 to freewheel as described above so that the clutch 276a acts as the arrestor 260 (see FIG. 7C). In addition, a chain 281 simultaneously wraps about the chain drive gear 278 and the chain drive gear 280 such that the actively driven chain drive gear 278 drives the chain driven gear 280 via the moving chain 281. Accordingly, the roller 244 may rotate for pulling the sheet 16 as described above. However, it will be appreciated that the other combination of drive components, such as gears, chains, sprockets, and/or belts, may be used to operatively rotate the roller 244.
FIGS. 9-11 show further details of the sheet receiver 18 removed from the volume envelope 128 (see FIG. 7C) of the mattress 14. The housing 214 includes the top and front panels 238, 272 described above and also a pair of side panels 282a, 282b, a rear panel 284, and a bottom panel 286. Furthermore, the housing 214 has a housing frame 288 that includes a pair of lateral support members 290a, 290b and a central cross member 291. The central cross member 291 extends perpendicularly between the pair of lateral support member 290a, 290b and divides space within the housing 214 into the sheet chamber 240 and a drive chamber 292. The members 290a, 290b, 291, 290a, 290b may also be rounded to facilitate cleaning within the sheet chamber 292. More particularly, the sheet chamber 240 is defined by the top panel 236, the support members 290a, 290b, the bottom panel 286, and the front panel 272. Also, the drive chamber 292 is defined by the top panel 238, the support members 290a, 290b, the bottom panel 286, and the rear panel 284.
The drive chamber 292 generally includes the remaining portion of the drive mechanism 252. According to the exemplary embodiment, the drive mechanism 252 also includes a power source 294, a controller 294a, a sheet release sensor 296, a door sensor 298, and a motor 300. The motor 300 directly connects to the drive gear 254 for selectively rotating the drive gear 254. In addition, the pair of lateral support members 290a, 290b rotatably supports a sheet release rod 302 within the drive chamber 292. The motor 300 connects to the rotatable sheet release rod 302, which extends through the side panels 282a, 282b to each of the sheet releases 234. At the operator's discretion, movement of the sheet release 234 pivots the motor 300 about the sheet release rod 302. In turn, the drive gear 254 directly connected to the motor 300 pivots, as indicated by arrow 262 in FIG. 7A, for operating the sheet release 234.
With respect to FIG. 11 and FIG. 1B, the controller 294a electrically connects to the motor 300, the sheet release sensor 296, the door sensor 298, the enabling switch 210, and the drive switch 212 for operating the sheet receiver 18. The controller 294a also connects to a power source 294 via a power cord 306 for powering the drive mechanism 252. As described above, the enabling switch 210 and drive switch 212 cooperate for directing the controller 294a to power the motor 300, rotate the drive gear 254, and effectively pull the sheet 16. However, the sheet release sensor 296 and door sensor 298 are configured for preventing powering the motor 300 for movement while either sheet release 234 is active or the access door 236 is open, respectively. For example, rotating the sheet release rod 302 via the sheet release 234 moves a sheet release cam 304 that operatively engages the sheet release sensor 296. The engaged sheet release sensor 296 then operatively prevents the controller 294a from operating the motor 300. Similarly, the door sensor 298 is configured to selectively engage a door projection 308 attached to the access door 236 (see FIG. 6). On one hand, when the access door 236 closes, the door projection 308 engages the door sensor 298 for indicating the closed access door 236 to the controller 294a. On the other hand, when the access door 236 opens, the door projection 308 (see FIG. 6) disengages from the door sensor 298 for indicating the open access door 236 to the controller 294a. Accordingly, the controller 294a recognizes this engagement or disengagement with the door sensor 298 and only permits the motor 300 to operate when the access door is closed. The controller 294a may also monitor the rotation of the roller 244 by directly counting revolutions of the roller 244 or indirectly counting revolutions of the roller 244 by timing the amount that the motor 300 advanced the roller 244. In either case, the controller 294a correlates the number of roller 244 revolutions to the length of sheet 16 wrapped about the roller 244. Finally, the controller 294a may indicate the status of the sheet 16 to the operator as described below.
According to the exemplary embodiment of the invention, the drive mechanism 252 is contained entirely within the housing 214 of the sheet receiver 18. However, in the alternative, portions of the drive mechanism 252 may be exterior of the housing 214. The portions of the drive mechanism 252 may be similar portions of the pulling device 242 that connect, directly or indirectly, to the portions of the drive mechanisms 252 for rotating the roller 244. An exemplary embodiment of a portion of the drive mechanism 252 exterior of the housing 214 will be described below in further detail.
FIG. 12 shows an exemplary embodiment of the sheet 16 for use with the sheet receiver 18 of FIG. 11. The sheet 16 includes the sheet head end 516 and an opposing sheet foot end 520. Furthermore, the sheet longitudinal sides 512a, 512b and beaded edges 510a, 510b extend from the sheet head end 516 to the sheet foot end 520. The sheet head end 516 also preferably includes a reinforced sheet portion 521 into which the slits 514a, 514b are sewn. Examples of reinforced sheet portions 520 may comprise of multiple layers of material and/or additional stitching. Additionally, the sheet 16 may includes a reinforced sheet portion 521 and slits 514a, 514b at both the head and foot ends 516, 520 of the sheet 16. As such, the sheet 16 is generally symmetrical and may be operatively connected to the sheet receiver 18 at either the sheet head end 516 or the sheet foot end 520.
The sheet 16 also includes the sheet loaded indicia 518 and a sheet usage indicia 522. In contrast to the sheet loaded indicia 518 described above, the sheet usage indicia 522 aligned with the alignment sheet indicia 144 of the mattress 14 (see FIG. 3A) indicates to the operator that a sufficient length of the sheet 16 is within the sheet receiver 18 and, thus, should be replaced with another sheet 16. According to the exemplary embodiment, the sheet loaded indicia 518 is a green circle, and the sheet usage indicia 522 is a red octagon, similar to a traditional traffic “stop sign.” The sheet 16 may also include a sheet remaining indicia (not shown) or a coded section 524. The sheet remaining indicia may be positioned along the length of the sheet 16 and indicate to the operator the length of the sheet remaining before reaching the sheet usage indicia 522. The coded section 524 may communicate with the sheet receiver 18 for verifying any information related to the sheet 16 and/or indicating such information to the operator. For example, the coded section 524 may communicate to the sheet receiver 18 the type of sheet, engaged attachment, length of sheet remaining, or any other relevant status information concerning the sheet 16 to the operator. The sheet 16 may also includes a measured indicia 530 for communicating to the operator the amount of sheet 16 used, remaining, or the number of pulls remaining with respect to the present position of the sheet 16. An exemplary embodiment of the measured indicia 530 indicates the number of pulls remaining via numerical indicators; however, it will be appreciated that any visual indication may be used in accordance with the invention. FIG. 13A-15B show alternative embodiments of retainers according to the invention. In this respect, like numbers indicate like features of the retainers. FIG. 13A and FIG. 13B show a slide retainer 610 including a base piece 612 and a movable piece 614. The movable piece 614 connects to the base piece 612 or otherwise projects from the base piece 612. In addition, the movable piece 614 moves relative to the base piece 612 between the open position and the closed position for defining the channel 414 and retaining the sheet 16, as described above.
More particularly, the base piece 612 and movable piece 614 each include cooperating tracks 616. The track 616 of the movable piece 614 slides into the track 616 of the base piece 612 for connecting the base piece 612 and the movable piece 614 together. In addition, the movable piece slides along the track 616 of the base piece 614 to open and close the channel 414, as indicated by arrow 618. Because the movable piece 614 slides against the base piece 612, a stopper 620 protrudes from the movable piece 614 toward the base piece 612 to engage the detent 430 and inhibit movement of the movable piece. Of course, the operator may simply snap the stopper 620 beyond the detent 430 in either direction such that the detent 430 is received in either the track 616 of the movable piece 614 or the closed channel 414. However it will be appreciated that any base piece 612 and movable piece 614 slidably attached may open and close the channel 414 as described above. Accordingly, the slide retainer 610 is not intended to be limited to the exemplary embodiment described herein.
FIG. 14A and FIG. 14B show a pivot retainer 630 including a base piece 632 and a movable piece 634. The movable piece 634 connects to the base piece 632 or otherwise projects from the base piece 632. In addition, the movable piece 634 moves relative to the base piece 632 between the open position and the closed position for defining the channel 414 and retaining the sheet 16, as described above.
More particularly, the base piece 632 and movable piece 634 include a pair of holes 636 and a pair of dowels 638 respectively. The holes of the base piece 632 receive the dowels 638 of the movable piece 634 such that the movable piece 634 pivots between open and closed positions, as indicated by arrow 640. In addition, the base piece 632 includes a tab portion 642 that extends toward a collar 644 defined by an opening 646 in the movable piece 634. As the movable piece 634 pivots to the closed position, the tab portion 642 snaps against the collar 644 for holding the movable piece closed. Thereby, the operator may simply snap the tab portion 642 into the opening 646 and out of the opening 646 to respectively open or close the channel 414. However it will be appreciated that any base piece 632 and movable piece 634 pivotably attached may open and close the channel 414 as described above. Accordingly, the pivot retainer 630 is not intended to be limited to the exemplary embodiment described herein.
FIG. 15A and FIG. 15B show a clip retainer 650 including a base piece 652 and a movable piece 654. The movable piece 654 connects to the base piece 652 or otherwise projects from the base piece 410. In addition, the movable piece 654 moves relative to the base piece 652 between the open position and the closed position for defining the channel 414 and retaining the sheet 16, as described above. More particularly, the base piece 652 is generally rigid and includes the lip projection 416. The movable piece 654 is generally flexible and resiliently extends from the base piece 652 against the lip projection 416. The movable piece 654 also includes the planar portion 426 resiliently held against the lip projection 416 to define the channel 414 of the clip retainer 650 in the closed position. However, the movable piece 654 may resiliently bend toward the open channel 414 to receive the sheet 16, but resiliently bends back to again close the channel 414. As such, the operator may simply snap the beaded edge 510a of the sheet 16 into the channel 414. However it will be appreciated that any base piece 652 and movable piece 654 may resiliently bend to open and close the channel 414 as described above. Accordingly, the clip retainer 650 is not intended to be limited to the exemplary embodiment described herein.
FIGS. 16A-16C show a rigid retainer 660 having a body portion 662 and a base portion 664. The base portion 664 is generally planar and configured for attaching or welding as described herein. The body portion 662 defines a channel 666 and includes an opening 668 that extends through the body portion 662 and into the channel 666. Generally, the sheet 16 includes the beaded edge 510a, which is received within the channel 666. However, the beaded edge 510a, according to an exemplary embodiment, is generally compressible for insertion through the opening 668 and into the channel 666. In addition, the opening 668 may be tapered such that the opening 668 narrows into the channel 666. Accordingly, the beaded edge 510 and the opening 668 mate such that the insertion force needed to position the beaded edge 510a into the channel 666 is less than the removal force needed to withdraw the beaded edge 510a from the channel 666.
With respect to FIG. 17, an alternative embodiment of a drive mechanism 670 includes an external portion 672 of the drive mechanism 670 and an internal portion 674 of the drive mechanism 670 contained within the housing 214. By splitting the drive mechanism 670 into external and internal portions 672, 674, patient care environments with multiple health care beds may purchase less external portions 672 for use with any number of internal portions 674. Specifically, the external portion 672 is hand held and includes an external motor 676 operably driven by an external controller 678. The operator may direct the external controller 678 to rotate the external motor 676 and, in turn, operate the internal portion 674 of the drive mechanism 670 as described above to pull the sheet 16. For instance, a nursing home with a plurality of health care beds 12 may reduce costs by only purchasing one external portion 672 for use with multiple health care beds equipped with a patient repositioning system 10a. In other words, FIG. 17 shows an embodiment wherein only a part of the drive mechanism 670 is contained within the housing 214. The other part may be hand held, and driven by a.c. or a battery.
According to an exemplary embodiment, the hand held external portion 672 inserts through a coupling 680 in the housing 214 for operatively connecting to the roller 244 shown in FIG. 6 and FIG. 9. Preferably, the coupling 680 also includes a key member 682 received within a key slot 684 while connected to the internal portion 674 for preventing backlash of the hand held external portion 672. For example, if the external motor 676 suddenly encounters substantial force during use, the external portion 672 may suddenly twist in hand. However, in the event that the key slot 684 receives the key member 682, the sheet receiver 18 will bear the backlash of the twisting force in hand. It will be appreciated that any portions of the drive mechanism 670 may be internal or external of the housing 214 in accordance with the invention described herein.
FIG. 18 is an alternative embodiment of a sheet receiver 18′ having an optional digital and graphic display module 350. The display module 350 is positioned within the side panel 282a and operatively connected to the controller 294 (see FIG. 21) for displaying any information discussed herein that may be communicated via the controller 294 and indicated to the operator. The sheet receiver 18′ also includes the enabling switch 210 and drive switch 212. According to one embodiment, the drive switch 212 may be the only input needed to operate the sheet receiver 18. Alternatively, the enabling switch 210 and the drive switch 212 inputs both are needed to operate the sheet receiver 18, either concurrently or sequentially.
Furthermore, the sheet receiver 18′ includes a plurality of light emitting diodes (LEDs) acting as a power indicator 352, a leveling indicator 354, and an open access door indicator 356. The power indicator 352 emits light to indicate that the sheet receiver 16 is enabled for operation. The leveling indicator 354 emits light to indicate that the sheet receiver 18′ is too unlevel for operation. The open access door indicator 356 emits light to indicate that the access door 236 is open and, as such, not ready for operation until the access door 236 is sufficiently closed.
The sheet receiver 18′ also includes a sheet release 234′ and a door release 358. The sheet release 234′ is operatively connected to the clutch 276 (see FIG. 8) for disengagement and releasing of the sheet 16 (see FIG. 7A-7C) as described above. The door release 358 operatively slides to the right, with respect to FIG. 18, in order to release the latch 360. Specifically, as the door release 358 translates, the latch 360 rotates out of a cooperating door slot 362 within the access door 236 for allowing the access door 236 to move as described herein. The latch 360 is biased with a torsion spring 364 for returning the latch 360 and insertion into the door slot 362. As such, the latch 360 locks the access door 236 in the closed position for preventing the taut sheet 16 similar to FIG. 3E from lifting the access door 236 open while being pulled. Furthermore, another latch (not shown) is connected to the latch 360 via the extended bar 366. In this respect, the sheet receiver 18′ has two symmetrically positioned latches 360 for locking the access door 236 closed.
FIG. 20 shows another alternative sheet receiver 18′′ for use with a mattress 14′′. Notably, the sheet receiver 18′′ is integrated into the head deck portion 32′′. Accordingly, the sheet receiver 18′′ may be used with the mattress 14′′, which includes a head end section 122′′ with a substantially uniform thickness throughout. Furthermore, the head end section 122′′ is substantially the same thickness as the remainder of the mattress 14′′. While the exemplary embodiment of the sheet receiver 18′′ is integrated with the head deck portion 32′′, it will be appreciated that the sheet receiver 18′′ may alternatively be mounted below the head deck portion 32′′ for use with the mattress 14′′ of substantially uniform thickness throughout. In other respects, like numbers indicate like features described above.
With respect to FIG. 21, the controller 294 may be connected to one or more switches for preventing the patient from contacting the headboard 28 during use. According to an exemplary embodiment, a pressure pad 684 senses pressure of patient contact while a light curtain 686 senses the patient breaking the light passing therethrough. Alternatively, the controller 294 may be operatively connected to a trip switch 688 switch operably mounted to the sheet receiver 18. Similarly to the pressure pad 684, in the event that the patient passes too close the head end, the patient contacts the trip switch 688 for communicating the patient's presence to the controller 294. The controller 294 may also maintain the amount of time the sheet receiver 16 operates with an operation timer 690 and the amount of electrical current or rate of electrical current being used by the drive mechanism 252 at any given time.
In any case, the controller 294 is operatively connected to a status indicator, such as the display 350 described above with respect to FIG. 18, the drive mechanism 252, and the pulling device 242. As such, if the operation time 690 reaches a predetermined maximum amount of time, the maximum electrical currents peaks via a motor shunt control 692, or the pressure pad 684, light curtain 686, or trip switch 688 communicates with the controller 294, the controller 294 may remove power from the drive mechanism 252 to stop the patient from moving toward the headboard 28. The controller 294 may also communicate visually via the status indicator 350 or audibly via an operatively connected alarm generator 694.
Another option of an exemplary embodiment shows a sheet receiver 18 having a UV disinfection module 694 contained therein for selectively operation. Specifically, the module 694 is connected to a UV control interface that also connects to the controller 294. As such, the operator may selectively operate the UV disinfection module 694, or the controller 294 may maintain the operation time 690 for periodic disinfection.
According to another exemplary embodiment shown in FIGS. 22-28, a sheet receiver 18′′′ includes a housing 714 that defines an internal compartment. In describing this embodiment for like components, this specification uses the same reference numbers as those of FIGS. 1A-11. For example, these embodiments also refer to the sheet chamber 240, which contains the roller 244 therein. Moreover, the connector 265 extends from the roller 244 to at least partially define a pulling device 742 operatively driven by the drive mechanism 252 (see FIG. 9) contained within the sheet receiver 18′′′ as discussed above with respect to the sheet receiver 18. The connector 265 is configured to removably connect to a sheet 16′, such that the pulling device 742 withdraws the sheet 16′ through an elongated slot 716 extending through the housing 714. In addition, the sheet receiver 18′′′ is configured to inhibit the sheet 16′ from being pulled improperly through an access opening 700 and cease operation of the pulling device 742 in the event that the sheet 16′ is connected improperly or too much of the sheet 16′ is pulled into the sheet chamber 240. Furthermore, it will be appreciated that the features discussed herein may also be used in combination with other embodiments of a sheet receiver. For example, one such alternative embodiment is described in co-pending U.S. patent application Ser. No. 14/450,813, filed Aug. 4, 2014, assigned to the assignee of the present invention, and the disclosure of which is hereby incorporated by reference herein.
Similar to the housing 214 shown in FIG. 2, the housing 714 shown in FIGS. 22-23 at least partially fits within the volume envelope 128 against the lower surface 130 and the forward surface 131 of the head end section 122 of the mattress 14. Also, the housing 714 has a length substantially the same width of the mattress 14 and includes the elongated slot 716 extending horizontally along the length of the housing 714. It will be appreciated that the length of the housing 714 may alternatively be slightly larger or slightly smaller than the mattress 14 to accommodate a variety of health care beds 12 (see FIG. 1A). In addition, as shown in FIG. 27 the sheet receiver 18′′ releasably connects to an embodiment of the mattress 14′′. The sheet receiver 18′′′ has a pair of securement elements 910, which may also be referred to as “mattress fasteners,” attached to its housing in the form of hooks 910, while the mattress includes a pair of fastener elements 912 in the form of looped straps 912. According to the exemplary embodiment, each looped strap 912 is RF welded to a bottom portion 914 of the mattress 14′′; however, it will be appreciated that the looped strap 912 may be attached to the mattress 14′′ via other known methods of attachment. Each hook 910 cooperates with one of the looped straps 912 to releasably capture the looped strap 912 on the hook 910 such that the sheet receiver 18′′′ is releasably connected to the mattress 14′′. Thus, the relative position of the sheet receiver 18′′′ to the mattress 14′′ can be maintained by releasably connecting the hooks 910 to the looped straps 912.
The housing 714 further includes an extension 718 protruding horizontally along the length of the housing 714 and above the slot 716 and adjacent to an access door 736, which covers the access opening 700 to the sheet chamber 240. However, unlike the housing 214, the extension 718 is rigidly connected to the remainder of the housing 714, while the access door moves between an open position for accessing the sheet chamber 240 and a closed position for inhibiting access to the sheet chamber 240. Specifically, the access door 736 is hingedly connected to the top panel 238 of the housing 714 to rotate about a hinge axis 856 (see FIG. 28). Thus, the extension 718 divides the access opening 700 from the slot 716 such that, regardless of the position of the access door 736, the housing 714 defines the slot 716. According to the exemplary embodiment of the sheet receiver 18′′′, the slot 716 is separate and apart from the access opening 700 with the extension 718 positioned therebetween; however, it will be appreciated that the slot 716 and access opening 700 may alternatively extend together.
The connector 265 is generally of a sufficiently small dimension so as to pass through the slot 716 and toward the sheet 16′, which may also be referred to herein as a “low-profile” connector 265. The connector 265 is in the form of the “mono-connector,” which pulls the sheet 16′ similar to the pair of straps 224a, 224b, discussed above in greater detail. The connector 265 spans substantially a length of the slot 716 and includes an outermost end 703 configured to removably attach to the sheet 16′ and an opposing innermost end 704 configured to attach to the pulling device 742. More particularly, the outermost end 703 has an enclosed loop 705 extending along a width of the connector 265. The enclosed loop 705 receives a structure, such as an elongated rod 706, therein to define opposing attachment ends 707a, 707b. The sheet 16′ includes a first slit 800a and a second slit 800b positioned thereon to receive the attachment ends 707a, 707b, respectively therein to removably connect the sheet 16′ to the connector 265. Preferably, the first and second slits 800a, 800b are reinforced within the sheet 16′, and the rod 706 is configured to resiliently bow or flex for insertion and removable attachment. Because the connector 265, including the rod 706, defines a singular construction, the connector 265 is less likely to become entangled than other connectors, which may include multiple straps. Moreover, because the connector 265 attaches to the sheet 16′ at only two locations, such as the pair of slits 707a, 707b, attachments of the connector 265 to the sheet 16′ by the user is relatively simple and more quickly completed than other attachments. It can be appreciated that slits 800a and 800b could also be in the form of other low profile interfaces such as sewn circles, sewn pouches, grommets, eyelets, and the like.
In contrast to the outermost end 703, the innermost end 704 of the connector 265 includes first, second, and third tabs 708a, 708b, 708c, projecting from the remainder of the connector 265 to the roller 244. The first, second, and third tabs 708a, 708b, 708c, are evenly distributed along the innermost end 704 and are fastened to the roller 244 via the plurality of fasteners, such as screws 245 and cap 745. In addition, each of the tabs 708a, 708b, 708c includes an end member, such as a rod 711, at a distal, i.e., the outermost end, of the tab 708a, 708b, 708c for improved attachment between the roller 244 and the tabs 708a, 708b, 708c. In turn, the rod 711 is captured within a channel 751 that extends along the roller 244 and captured between the cap 745 and the roller 244. Furthermore, the first, second, and third tabs 708a, 708b, 708c, and the roller 244 collectively define a first hole 709a and a second hole 709b through which the user may more easily access the roller 244 for cleaning between the roller 244 and connector 265. The first and second holes 709a, 709b, may also be referred to herein as “windows,” which extend parallel to the roller 244. However, it will be appreciated that the connector 265 can be shaped so as to have more or fewer windows, such as no windows.
During use, the user may move the access door 736 to the open position to access the sheet chamber 240, such as for routine maintenance and/or cleaning within the sheet chamber 240. With the access door 736 in the open position, it is theoretically possible that the user could inadvertently withdraw the connector 265 from the access opening 700, rather than the slot 716, as intended. The present invention reduces the chance of this happening. More specifically, the slot 716 is uniquely configured to receive sheet 16′ and guide the sheet 16′ toward the roller 244. And the sheet receiver 18′′′ is configured to inhibit movement of the connector 265 and the sheet 16′ if the connector 265 and/or the sheet 16′ extends through the access opening 700 rather than the slot 716. More particularly, the sheet receiver 18′′′ includes a sensor 710 that, in cooperation with an impeding structure 812, inhibits the access door 736 from moving to the closed position with the sheet 16′ extending therethrough. The sensor 810 is operatively connected to the controller 294 and prevents movement of the roller 244 unless the access door 736 is in the closed position (see FIG. 28). Furthermore, the impeding structure 812 is positioned proximate to the access opening 700 and is configured to engage the sheet 16′ and, in turn, force the sheet 16′ and/or the connector 265 to engage the access door 736 such that the access door 736 is unable to move to the closed position. More particularly, the impeding structure 812 is positioned on at least one of the access door 736 and the housing 714 such that the impeding structure 812 is adjacent to the access opening 700 at least when the access door 736 is in the closed positioned. Thus, if the sheet 16′ and/or the connector 265 is inadvertently positioned to extend through the access opening 700 rather than the slot 716, the sheet 16′ and or connector 265 will inhibit the access door 736 from closing and the sensor 810, sensing the failure to close, will operatively communicate the failure to close to the controller 294 to inhibit the movement of the roller 244.
More specifically, the impeding structure 812 includes at least one finger 814 extending from one of the access door 736 and the housing 714 toward a complementary shaped recess, such as another finger 816, formed within the other of the housing 714 and the access door 736. Preferably, a plurality of the fingers 814 is in the form of a strip extending along an opening edge 700a defined between the access opening 700 and the access door 736. In contrast, a plurality of the fingers 816 is in the form of another strip extending along and projecting from the housing 714 within the sheet chamber 240. Notably, the plurality of the fingers 814 are positioned offset from the plurality of the fingers 816 such that the fingers 814 interlace with the fingers 816. As shown in FIG. 24D, in the event of the sheet 16′ being inadvertently positioned through the access opening 700 and between the fingers 814, 816, each of the fingers 814, 816 engages the sheet 16′ and/or the connector 265 and inhibits the access door 736 from closing. In the event that the sheet 16′ and the connector 265 are properly loaded through the slot 716, the fingers 814 are configured to fit between the fingers 816 such that the access door 736 will move to the closed position.
Alternatively or in addition to the fingers 814, 816, the impeding structure 812 may further include a blocking strip 818 (see FIG. 24B) to inhibit inadvertent entry of either the connector 265 or the sheet 16′ through the housing 714 via the access door 736. More particularly, the blocking strip 818 is a transverse strip 818 positioned within the sheet chamber 240 and spanning across the access opening 700 to block access therethrough. As such, the blocking strip 818 inhibits the connector 265 and/or the sheet 16′ from being introduced into the housing 714 through the access opening 700 and also inhibits the connector 265 and/or the sheet 16′ from being directed out of the housing 714. In other words, the blocking strip 818 inhibits the connector 265 and/or the sheet 16′ from extending through the access opening 700 regardless of which direction the connector 265 and/or sheet 16′ may be directed. It also serves as a visual barrier inside the housing, to assist the user in understanding that the connector 265 is intended to be inserted into the housing 714 via the access door 736. Moreover, as shown in FIG. 24B, the blocking strip 818 is preferably aligned with one of the tabs 708a, 708b, 708c of the connector 265, such as the centrally positioned tab 708c, for improved cleaning access. However, it will be appreciated that the blocking strip 818 may not be included with the sheet receiver 18′′′ and the impeding structure 812 may not include the blocking strip 818 in one or more alternative embodiments.
In order to inhibit the sheet 16′ from snagging and/or bunching during use and possibly being ripped or otherwise damaged, the sheet receiver 18′′′ further includes a plurality of sheet guides 820, 822a, 822b, 824a, 824b positioned within the sheet chamber 240 and attached to the housing 714. Specifically, the sheet guides 820, 822, 824 include an internal arcuate member 820, a pair of conical guides 822a, 822b, and a pair of sheet guards 824a, 824b. The internal arcuate member 820 extends parallel to and generally surrounds at least a portion of the roller 244 to provide a generally smooth surface configured to guide the sheet 16′ being wound around the roller 244 while inhibiting snagging of the sheet 16′. Each of the conical guides 822a, 822b is respectively positioned on opposing ends 747a, 747b of the end portions 248 of the roller 244. Notably, the conical guides 822a, 822b are larger than the end portions 248 such that as the sheet 16′ winds about the roller 244, the conical guides 822a, 822b guide the sheet centrally about the roller 244. In addition, the pair of sheet guards 824a, 824b are positioned in respective corners 749a, 749b of the sheet chamber 240 to direct the sheet 16′ away from the relatively small or tight spaces of the corners 749a, 749b that may tend to snag the sheet 16′ therein. Thus, each of the sheet guides 820, 822a, 822b, 824a, 824b aids in guiding the sheet 16′ smoothly into and out of the sheet chamber 240 and inhibit snagging and/or bunching of the sheet 16′.
As discussed above, the sheet receiver 18′′′ includes the sensor 810 that cooperates with the interlaced fingers 814, 816 for inhibiting improper positioning of the sheet 16′ through the access opening 700. Similarly, the sheet receiver 18′′′ further includes at least one bumper 826 attached to the inner surface 737 of the access door 736 that also cooperates with the sensor 810 to inhibit too much of the sheet 16′ from being withdrawn into the sheet chamber 240 during use. Preferably, a pair of bumpers 826 are attached to the inner surface 737 and respectively positioned proximate to the end portions 248 to project toward the roller 244 a predetermined depth. Thus, as the sheet 16′ winds about the roller 244, the wound sheet 16 eventually contacts one or more of the bumpers 826 at the predetermined depth and, in turn, the additional winding of the sheet 16 causes the sheet 16 to engage the bumper 826 and force the access door 736 from the closed position. Of course, once the door 736 moves from the closed position, the sensor 810 senses the changed position and communicates to the controller 294 to cease the movement of the roller 244.
FIG. 28 shows the sensor 810 in greater detail. The sensor 810 may also be referred to herein as an “interlock sensor” and includes a cam 850, a lever 852, and a switch 854 operatively connected to the controller 294. The cam 850 is positioned about the hinge axis 856 of the hinged access door 736 and includes an engagement surface 858 configured to engage a portion of the lever 852 when the access door 736 is not in the closed position. Of course, when the access door 736 is in the closed position, the engagement surface 858 rotates away from and disengages from the lever 852. Because the lever 852 also pivotably engages the switch 854, the position of the access door 736 is similarly communicated to the switch 854, which, in turn, communicates the position to the controller 294. Thus, the sensor 810 is configured to sense when the access door 736 is not in the closed position and terminate the enabling signal and/or generate an enabling signal to the controller 294 for operatively inhibiting and/or ceasing movement of the roller 244.
According to another exemplary embodiment, the patient repositioning device 10 may be used as substantially described above with respect other types of beds. For example, the patient repositioning device 10 may be used with a birthing bed described within U.S. Pat. No. 6,757,924, the disclosure of which is hereby incorporated by reference herein. In this respect, the mattress is sized and shaped so as to accommodate the removal of the foot section of the birthing bed. By way of another example, the patient repositioning device 10 may also be used with a bed described within U.S. Pat. No. 5,692,256, the disclosure of which is hereby incorporated by reference herein. In this respect, the mattress has a non-uniform thickness with respect to a central lateral vertical plane. Of course, the patient repositioning device 10 may be configured to accommodate a conventional bed or any other bed for which repositioning the patient provides increased comfort and performance to both the operator and the patient.
In use, with a patient supported on the sheet 16 and the sheet 16 located on the mattress 14, this patient repositioning system 10 enables an attendant to cause the sheet 16 and the patient supported thereon to move toward the head end 30 of the mattress 14, as the sheet 16 is pulled into the slot 216 formed in the housing 214. Because the sheet 16 has a width that is greater than that of the mattress 14, and that additional width is retained along opposing longitudinal sides of the mattress 14, as the sheet 16 moves and the patient is repositioned the outer portions of the sheet 16, i.e. the sheet longitudinal sides 412a, 512b move from a substantially vertical orientation to a substantially horizontal orientation as the sheet 16 is pulled into the slot 216. For each sheet 16, a number of such patient repositionings may occur, until the system 10 indicates via the sheet usage indicia 522 that it is time to replace the sheet 16. Generally, the attendant causes the sheet 16 to move via operation of the inputs to the drive mechanism 252, as described above.
To initiate patient repositioning using this system, an attendant places a sheet 16 on the mattress 14, connects the sheet 16 to the mattress 14, and also operatively couples the sheet 16 to the drive mechanism 252. Typically, this connecting of the sheet 16 to the mattress 14 involves securing opposite sheet longitudinal sides 512a, 512b of the sheet 16 to oppositely located rows of retainers 116 spaced along the length of the mattress 14, and the sheet 16 has beaded edges 510, 510b along its longitudinal sides 512a, 512b which allow for longitudinal movement of the sheet 16 along the retainers 116. To operatively couple the sheet 16 to the drive mechanism 252, the attendant which may also be referred to as an operator, releasably attaches the sheet 16 to the drive mechanism 252, and the drive mechanism 252 is then used to pull the sheet 16 toward the head end 30 of the mattress 14, to “load” the sheet 16 in preparation for subsequent pullings of the sheet 16 toward the head end 30 of the mattress 14 with a patient residing thereon.
In some situations, it may be necessary to replace a sheet 16 on a mattress 14 while a patient remains thereon, perhaps due to soiling of the sheet 16, or other reasons. In this situation, after removal of the old sheet 16, the attendant retains a first beaded edge 510a of a first longitudinal side 512a of the new sheet 16 to the row of spaced retainers located on one side of the mattress 14. Thereafter, the patient and the sheet 16 are maneuvered so as to place the sheet 16 between the patient and the mattress 14, and then the attendant retains the second beaded edge 510a of the opposite, second longitudinal side 510b of the new sheet 16 to the second row of spaced retainers 116 located on the second side of the mattress 14. Once the sheet 16 has been retained on both sides of the mattress 14, the sheet 16 is then releasably attached to a drive mechanism 252 located adjacent the head end 30 of the mattress 14, and the sheet 16 is thereafter pulled toward the head end 30 of the mattress 14 to “load” the system. Typically, during this initial pulling, the head end of the sheet 16 is not weight bearing, i.e., the patient is not residing thereon. Stated alternatively, the new sheet 16 is retained on the mattress 14 with some amount of slack at the head end 30 thereof, as indicated by indicia on the new sheet 16, to facilitate unweighted pulling of the sheet 16 to the loaded position.
In addition to these methods as described above, this patient repositioning system 10 also facilitates infection control, or even retrieval of the sheet 16, by facilitating access to the housing 214 into which the sheet 16 is pulled. More particularly, to access the inside of the housing 214, the attendant merely needs to open the access door 236 to the housing 214. There is no need to raise any portion of the bed. Depending on the configuration of the patient repositioning system 10 and the structure of the bed, this opening of the access door 236 may occur after moving the head end piece 124 of the mattress 14, as by folding. Moreover, this opening the access door 236 may involve manipulation of the bottom of the mattress 14, or the top of the bed deck 22, depending on how the housing 214 is configured with respect to the mattress 14 and/or the bed deck 22.
This specification shows and describes several preferred embodiments of the invention. However, those skilled in the art will appreciate that the disclosed embodiments are susceptible to a reasonable amount of modification and/or permutation, without departing from the overall scope of the invention. For instance, the dimensions of the components shown and described, and/or the relationships of those dimensions to other components may vary, as needed, in order to apply the general principles of the present invention to the actual circumstances at hand.
Moreover, it is to be understood that the recitation of “objects of the invention” in this specification, or references problem recognized in the prior art, are not intended to be construed as an admission that others have also recognized the same problems or perceived the same limitations in the state of the art, as recognized by the present inventors. Moreover, any reference to objects of the invention is not intended to require each of the following claims to achieve all of the above-stated objects or advantage. Rather, the recitation of the objects of the invention in this specification is intended merely to help explain the story behind the present invention, and to explain why the present invention represents an advance in the state of the art over existing technology. Accordingly, the inventors intend that the scope of the appended claims is not to be limited by the specific details shown or described in this specification.

## Claims

1. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment, the housing also having an elongated slot extending along a first end thereof;
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck, the connector spanning substantially the length of the slot; and
at least one securement element located on an outer surface of the housing and adapted to cooperate with a corresponding securement element associated with the mattress.

2. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment via an opening, the housing also having an elongated slot extending along a first end thereof and spaced from the opening,
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck, the connector spanning substantially the length of the slot; and
means for impeding the inadvertent insertion of the connector and/or the sheet into the internal compartment via the opening.

3. The sheet receiver of claim 2 wherein the means for impeding further comprises:
a blocking strip spanning the opening defined by the access door, thereby to help prevent inadvertent insertion of the connector and/or the sheet into the compartment via the opening.

4. The sheet receiver of claim 2 wherein the access door and the housing define an opening edge along the opening, and the means for impeding further comprises:
adjacent the opening edge, at least one interlaced finger extending from one of the access door and the housing and into a complementarily shaped recess formed in the other of the access door and the housing, whereby complete closing of the access door is impeded by said at least one interlaced finger if at least one of the connector and the sheet extends into the compartment via the opening.

5. The sheet receiver of claim 2 and further comprising:
a drive mechanism operatively connected to the pulling device and located at least partially within the housing and adapted to cause the pulling device to pull the sheet with a patient supported thereon toward a head end of the bed deck;
a controller operatively connected to the drive mechanism and located at least partially within the housing; and
an interlock sensor associated with at least one of the access door and the housing, operatively connected to the controller, and adapted to sense when the access door is completely closed and to thereby generate an enabling signal to the controller to enable actuation of the drive mechanism.

6. The sheet receiver of claim 5 and further comprising:
at least one bumper located on the access door, the at least one bumper adapted to be contacted by the sheet within the internal compartment when too much sheet has been wound into the internal compartment, thereby to cause the access door to open and to cause the interlock sensor to terminate the enabling signal to the controller.

7. The sheet receiver of claim 2 wherein the access door extends along the top of the housing and is substantially parallel with the slot, and the access door is hingedly connected to the housing so as to open and to close along a hinge axis.

8. The sheet receiver of claim 2 wherein the means for impeding further comprises:
a drive mechanism operatively connected to the pulling device and located at least partially within the housing and adapted to cause the pulling device to pull the sheet with a patient supported thereon toward a head end of the bed deck;
a controller operatively connected to the drive mechanism and located at least partially within the housing; and
a sensor associated with at least one of the access door and the housing, operatively connected to the controller, and adapted to sense a condition whereby at least one of the sheet and the connector extends through the opening, and to thereby generate a disabling signal to the controller to disable actuation of the drive mechanism.

9. The sheet receiver of claim 2 and further comprising:
at least one end of the housing, a sheet guide located within the internal compartment and extending inwardly from said at least one end of the housing, the sheet guide adapted to prevent bunching of the sheet against an inside wall of the internal compartment after the sheet is pulled into the internal compartment via the slot.

10. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment via an opening, the housing also having an elongated slot extending along a first end thereof and spaced from the opening,
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on a bed deck, the connector spanning substantially the length of the slot;
a drive mechanism operatively connected to the pulling device and located at least partially within the housing and adapted to cause the pulling device to pull the sheet with a patient supported thereon toward the head end of the bed deck;
a controller operatively connected to the drive mechanism and located at least partially within the housing; and
a sensor associated with at least one of the access door and the housing, operatively connected to the controller, and adapted to sense a condition whereby at least one of the sheet and the connector extends through the opening, and to thereby generate a disabling signal to the controller to disable actuation of the drive mechanism.

11. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment via an opening, the housing also having an elongated slot extending along a first end thereof and spaced from the opening,
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on a bed deck, the connector spanning substantially the length of the slot; and
wherein the access door and the housing define an opening edge along the access opening, and adjacent the opening edge at least one interlaced finger extends from one of the access door and the housing into a complementarily shaped recess formed in the other of the access door and the housing, whereby complete closing of the access door is impeded by said at least one interlaced finger if at least one of the connector and the sheet extends into the compartment via the opening, thereby to assure proper routing of the connector and the sheet into the compartment via the slot.

12. The sheet receiver of claim 11 and further comprising:
each of the housing and the access door including a plurality of interlaced fingers, each of which extends into an opposing complementary shaped recess when the access door is closed.

13. The sheet receiver of claim 11 and further comprising:
a drive mechanism operatively connected to the pulling device and located at least partially within the housing and adapted to cause the pulling device to pull the sheet with a patient supported thereon toward a head end of the bed deck;
a controller operatively connected to the drive mechanism and located at least partially within the housing; and
an interlock sensor associated with at least one of the access door and the housing, operatively connected to the controller, and adapted to sense when the access door is completely closed and to thereby generate an enabling signal to the controller to enable actuation of the drive mechanism.

14. The sheet receiver of claim 13 and further comprising:
at least one bumper located on the access door, the at least one bumper adapted to be contacted by the sheet within the internal compartment when too much sheet has been wound into the internal compartment, thereby to cause the access door to open and to cause the interlock sensor to terminate the enabling signal to the controller.

15. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment, the housing also having an elongated slot extending along a first end thereof;
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck, the connector spanning substantially the length of the slot; and
at least one bumper located on the access door, the at least one bumper adapted to be contacted by the sheet within the internal compartment when too much sheet has been wound into the internal compartment via the pulling device, to cause the access door to open and to thereby indicate that further operation of the pulling device should be terminated.

16. A sheet receiver for a patient repositioning system comprising:
a housing adapted to be supported at a first end of a bed deck;
a pulling device located in the housing, and located primarily within an internal compartment of the housing;
the housing having an access door adapted to open and to close so as to provide access to the internal compartment, the housing also having an elongated slot extending along a first end thereof;
a connector having an innermost end secured to the pulling device within the internal compartment and an outermost end removably attachable to a sheet located on a mattress supported on the bed deck, the connector spanning substantially the length of the slot; and
at least one end of the housing, a sheet guide located within the internal compartment and extending inwardly from said at least one end of the housing, the sheet guide adapted to prevent bunching of the sheet after the sheet is pulled into the internal compartment by the connector via the slot.