# Patent

## Title
Wheel and tire assembly and method of assembly

## Abstract

A wheel assembly includes a rigid wheel and an airless tire. The wheel includes a cylindrical rim portion that is parallel with an axis of rotation of the wheel and includes a transversely flat outer surface corresponding to at least eighty percent of the total width of the rim portion. The tire is mounted on the rim portion of the wheel and includes a cylindrical tire body presenting a transversely flat inner surface that engages the outer surface of the wheel. A plurality of traction lugs are spaced circumferentially around the tire and extend radially outwardly from the tire body. A plurality of drive lugs are spaced circumferentially around the tire, extend radially inwardly from the tire body and engage corresponding receptacles on the rim portion of the wheel.

## Background
BACKGROUND
1. Field
Embodiments of the present invention relate to wheel and tire assemblies. More particularly, embodiments of the present invention relate to wheel and tire assemblies including airless tires presenting certain performance characteristics of pneumatic tires.
2. Related Art
Mobile irrigation systems include elevated water conduits supported by mobile towers. Such mobile towers are mounted on wheels that propel the towers along the ground to be irrigated. The wheels typically include pneumatic tires that require periodic maintenance, including adjusting air pressure, repairing tires that develop holes or other damage, and replacing worn or damaged tires that are beyond repair.
Because irrigation systems and similar agricultural equipment are typically used in fields or other remote locations, monitoring the tires for problems and reaching the tires to perform maintenance and repairs can be inconvenient or difficult. If a tire loses air pressure and is not repaired in a timely manner, damage to the tire, to the equipment mounted on the tire, or both may result.
One solution to the challenges presented by the use of pneumatic tires involves using wheels without tires. While this approach addresses most of the problems of tire maintenance, repair and replacement, it presents other challenges. Tireless wheels, for example, are rigid and experience greater ground penetration than a pneumatic tire, thereby creating ruts or otherwise disturbing the ground more than a pneumatic tire. The problems associated with ground disturbance are compounded with the use of irrigation systems, where the ground is moist and more susceptible to disturbance rutting, and where the irrigation system wheels may traverse the same path multiple times. Similar problems exist for tractors, automobiles, and other vehicles that typically use pneumatic tires.
Accordingly, there is a need for a solution which overcomes the limitations described above.
SUMMARY
Embodiments of the present invention solve the above-described problems by providing a wheel and tire assembly including an airless tire that presents certain performance characteristic of a pneumatic tire. In particular, the wheel assembly is configured such that the tire flexes inwardly in response to ground engaging pressure thereby minimizing ground penetration and soil disturbance.
A wheel assembly in accordance with an embodiment of the invention comprises a rigid wheel and an airless tire mounted on the wheel. The wheel includes a cylindrical rim portion that is parallel with an axis of rotation of the wheel and includes a transversely flat outer surface corresponding to at least eighty percent of the total width of the rim portion. The tire is mounted on the rim portion of the wheel and includes a cylindrical tire body presenting a transversely flat inner surface that engages the outer surface of the wheel and a transversely flat outer surface. The tire further includes a plurality of drive lugs spaced circumferentially around the tire that extend radially inwardly from the tire body and engage corresponding receptacles in the rim of the tire. A plurality of traction lugs are spaced circumferentially around the tire and extending radially outwardly from the tire body.
A wheel assembly in accordance with another embodiment of the invention also comprises a rigid wheel and an airless flexible tire mounted on the wheel. The wheel includes a first axial side and a second axial side. Each side of the wheel includes a flange for securing to the other side of the wheel and a cylindrical rim portion presenting an inner edge and an outer edge, with the inner edge being connected to a radially outer edge of the flange. The cylindrical rim portion presents a transversely flat outer surface between the inner edge and the outer edge, the outer surface being parallel with an axis of rotation of the wheel. The rim portion and the flange define a plurality of receptacles.
The tire includes a cylindrical tire body with a width to thickness ratio between 8 and 20 and a transversely flat inner surface engaging the outer surface of the wheel. A plurality of drive lugs are spaced circumferentially around the tire, extend radially inwardly from the tire body and engage the receptacles on the wheel. The tire further includes a plurality of traction lugs spaced circumferentially around the tire and extending radially outwardly from the tire body. A first tension member is embedded in a first axial side of the tire and a second tension member is embedded in a second axial side of the tire. Each of the first and second tension members extends longitudinally around the tire and is more resilient than the tire body.
A method of assembling a wheel assembly in accordance with yet another embodiment of the invention comprises placing a first portion of a wheel in engagement with an airless tire such that a first plurality of drive lugs of the tire engage a plurality of receptacles of the first portion of the wheel, placing a second portion of a wheel in engagement with the airless tire such that a second plurality of drive lugs of the tire engage a plurality of receptacles of the second portion of the wheel, and removably fastening the first portion of the wheel to the second portion of the wheel.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an exemplary irrigation system including wheel assemblies constructed in accordance with embodiments of the invention;
FIG. 2 is a perspective first side view of a first wheel assembly constructed in accordance with embodiments of the invention and useful with the irrigation system of FIG. 1, the wheel assembly including a rigid wheel and a flexible airless tire mounted on the wheel;
FIG. 3 is a perspective second side view of the wheel assembly of FIG. 2;
FIG. 4 is an exploded view of the wheel assembly of FIG. 2, illustrating first and second sides of the wheel;
FIG. 5 is a fragmentary cross-sectional view of the wheel assembly of FIG. 2, illustrating a longitudinal flange of the tire engaging a channel of the wheel;
FIG. 6 is a fragmentary cross-sectional view of the wheel assembly of FIG. 2, illustrating the tire engaging the ground and flexing inwardly in response to ground engaging pressure;
FIG. 7 is a fragmentary view of the wheel assembly of FIG. 2, illustrating a plurality of drive lugs of the tire engaging corresponding receptacles in the wheel;
FIG. 8 is a fragmentary cross-sectional view of the wheel assembly of FIG. 2, illustrating tension members embedded in side portions of the tire and extending longitudinally around a circumference of the tire;
FIG. 9 is a fragmentary cross-sectional view of the wheel assembly of FIG. 2, illustrating a tension member embedded in a central portion of the tire and extending longitudinally around a circumference of the tire;
FIG. 10 is a cross-sectional view of the tire of the wheel and assembly of FIG. 2, illustrating the a flange of the tire constructed of a different material than a body of the tire;
FIG. 11 is a fragmentary cross-sectional view of the wheel of the wheel assembly of FIG. 2;
FIG. 12 is a fragmentary cross-sectional view of a second wheel assembly constructed in accordance with embodiments of the invention and useful with the irrigation system of FIG. 1, the wheel assembly including a rigid wheel and an airless tire;
FIG. 13 is a fragmentary cross-sectional view of the wheel assembly of FIG. 12, illustrating the tire engaging the ground and flexing inwardly in response to ground engaging pressure;
FIG. 14 is a cross-sectional view of the wheel assembly of FIG. 12, illustrating a plurality of drive lugs of the tire engaging corresponding receptacles in the wheel;
FIG. 15 is a fragmentary cross-sectional view of the wheel assembly of FIG. 12, illustrating tension members embedded in side portions of the tire and extending longitudinally around a circumference of the tire;
FIG. 16 is a fragmentary cross-sectional view of the wheel assembly of FIG. 12, illustrating a tension member embedded in a central portion of the tire and extending longitudinally around a circumference of the tire;
FIG. 17 is a fragmentary cross-sectional view of a third wheel assembly constructed in accordance with embodiments of the invention and useful with the irrigation system of FIG. 1, the wheel assembly including a rigid wheel and an airless tire;
FIG. 18 is a fragmentary view of the wheel assembly of FIG. 17, illustrating a plurality of drive lugs of the tire engaging corresponding receptacles in the wheel;
FIG. 19 is a perspective side view of a wheel of a fourth wheel assembly constructed in accordance with embodiments of the invention and useful with the irrigation system of FIG. 1, the wheel including an enlarged central channel;
FIG. 20 is a perspective, partially fragmentary cross-sectional view of the wheel assembly of FIG. 19 illustrating the wheel and a tire mounted on the wheel;
FIG. 21 is a fragmentary cross-sectional view of the wheel assembly of FIG. 19, illustrating tension members embedded in side portions and a central portion of the tire; AND
FIG. 22 is a fragmentary cross-sectional view of the wheel assembly of FIG. 19, illustrating the tire engaging the ground and flexing inwardly in response to ground engaging pressure.



The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
DETAILED DESCRIPTION
The following detailed description references the accompanying drawings that illustrate specific embodiments in which the invention may be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense. The scope of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
In this description, references to “one embodiment”, “an embodiment”, or “embodiments” mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to “one embodiment”, “an embodiment”, or “embodiments” in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the present technology can include a variety of combinations and/or integrations of the embodiments described herein.
Turning now to the drawing figures, and initially FIG. 1, an exemplary irrigation system 10 is illustrated including a plurality of wheel assemblies constructed in accordance with embodiments of the invention. The illustrated irrigation system 10 is a central pivot irrigation system that broadly comprises a fixed central pivot 12 and a main section 14 pivotally connected to the central pivot 12. The irrigation system 10 may also comprise an extension arm (also commonly referred to as a “swing arm” or “corner arm”) pivotally connected to the free end of the main section.
The fixed central pivot 12 may be a tower or any other support structure about which the main section 14 may pivot. The central pivot 12 has access to a well, water tank, or other source of water and may also be coupled with a tank or other source of agricultural products to inject fertilizers, pesticides and/or other chemicals into the water for application during irrigation.
The main section 14 may comprise a number of mobile support towers 16A-D, the outermost 16D of which is referred to herein as an “end tower”. The support towers are connected to the fixed central pivot 12 and to one another by truss sections 18A-D or other supports to form a number of interconnected spans. The irrigation system 10 illustrated in FIG. 1 includes four mobile support towers 16A-D; however, it may comprise any number of mobile support towers without departing from the scope of the present invention.
Each mobile tower may include a drive tube 20A-D on which a pair of wheel assemblies 22A-D is mounted. Embodiments of the wheel assemblies 22A-D are described in more detail below. A drive motor 24A-D is mounted to each drive tube 20A-D for driving the wheel assemblies 22A-D. The motors 24A-D may include integral or external relays so they may be turned on, off, and reversed. The motors may also have several speeds or be equipped with variable speed drives.
Each of the truss sections 18A-D carries or otherwise supports a conduit section 26A-D or other fluid distribution mechanism that is connected in fluid communication with all other conduit sections. A plurality of sprinkler heads, spray guns, drop nozzles, or other fluid-emitting devices are spaced along the conduit sections 26A-D to apply water and/or other fluids to land underneath the irrigation system.
The irrigation system 10 may also include an optional extension arm (not shown) pivotally connected to the end tower 16D and supported by a swing tower with steerable wheels driven by a motor. The extension arm may be joined to the end tower by an articulating pivot joint. The extension arm is folded inward relative to the end tower when it is not irrigating a corner of a field and may be pivoted outwardly away from the end tower while irrigating the corners of a field.
The irrigation system 10 may also include one or more high pressure sprayers or end guns 28 mounted to the end tower 16D or to the end of the extension arm. The end guns 28 may be activated at the corners of a field or other designated areas to increase the amount of land that can be irrigated.
It will be appreciated that the irrigation system 10 is illustrated and described herein as one exemplary implementation of the wheel assemblies 22 described in detail below. Other, equally preferred implementations of the wheel assemblies 22 not shown or discussed in detail herein may include, without limitation, other types of irrigation systems, such as lateral irrigation systems, other types of agricultural equipment, such as wagons, carts, implements, and so forth, or other types of vehicles such as buses, trucks, and automobiles. However, embodiments of the invention are especially suited for irrigation systems and other vehicles or systems that travel over un-paved or un-finished ground.
Referring now to FIGS. 2-11, a wheel assembly 22 constructed in accordance with a first embodiment of the invention is illustrated. The wheel assembly 22 broadly comprises a rigid wheel 30 and a flexible airless tire 32 mounted on the wheel 30. The wheel 30 comprises a tire engaging portion 34, a hub 36, a flange portion 38, and a web portion 40 interconnecting the hub 36 and the flange portion 38. The tire engaging portion 34 is configured to engage and support the tire 32 and to allow a portion of the tire 32 to flex radially inwardly in response to ground engaging pressure, thus presenting some performance characteristics of a pneumatic tire and minimizing ground penetration during use. More particularly, the tire engaging portion 34 presents a pair of axially spaced rim portions 42, 44 configured to engage and support corresponding sides of the tire 32. Each of the rim portions 42, 44 presents an axial outer surface 46, 48 that extends substantially entirely around the circumference of the wheel 30 and a radial surface 47, 39 extending radially outwards to the axial outer surface 46, 48. The axial outer surface 46, 48 and the radial surface 47, 49 are interrupted only by a plurality of receptacle apertures, as explained below.
Each of the outer surfaces 46, 48 of the rim portions 42, 44 presents a cylindrical shape, is parallel with an axis of rotation of the wheel 30 and generally conforms in shape and size to a corresponding portion of an inner surface of the tire 32. As used herein, a cylindrical shape may be continuous or discontinuous, and is parallel with the axis of rotation of the wheel 30 if the axis of the cylindrical shape is parallel with the axis of rotation of the wheel 30. A central recessed area of the tire engaging portion 34 of the wheel defines a channel 50 extending around the wheel 30. The channel 50 receives a flange 52 of the tire 32 that is configured in shape and size to extend into and engage the channel 50. The tire 32 is configured such that at least a portion of the tire 32 deflects into the channel 50 in response to ground engaging pressure, thereby mitigating ground penetration and soil disturbance during use.
In the illustrated embodiment, the wheel 30 comprises two generally symmetric axial sides 30a, 30b separably joined at an axial center of the wheel 30. A first side 30a of the wheel includes the hub 36, the web portion 40, a first flange 38a, and a first side of the tire engaging portion 34. The hub 36 corresponds to a radially innermost portion of the wheel 30 and includes a plurality of apertures 54 for receiving threaded wheel studs or other mounting elements or fasteners for securing the wheel 30 to a piece of equipment, such as a mobile irrigation tower or a wagon. The first flange 38a includes a plurality of apertures or is otherwise configured to receive fasteners, such as bolts, that secure the flange 38a to a second flange 38b associated with the second side 30b of the wheel 30. The illustrated flange 38a is generally perpendicular or nearly perpendicular to the axis of rotation of the wheel 30.
The second side 30b of the wheel is symmetrically identical to corresponding portions of the first side 30a of the wheel and includes the second flange 38b and a second side of the tire engaging portion 34. In the illustrated embodiment, the second side 30b of the wheel does not include a hub or a web portion. The first flange 38a on the first side 30a of the wheel and the second flange 38b on the second side 30b of the wheel are configured such that when the wheel 30 is assembled the flanges 38a, 38b engage one another and serve as a point of connection.
Referring initially to the first side 30a, the tire engaging portion 34 includes an inner rim wall 56 extending axially outwardly from a radially outer edge of the flange 38a, being approximately perpendicular to the flange 38a and forming a generally cylindrical structure that is parallel with the axis of rotation of the wheel 30. In the illustrated embodiment, at least a portion of the inner wall 56 is transversely flat. A connecting segment 58 extends radially outwardly from an outer edge of the inner rim wall 56 and is approximately perpendicular to the inner wall 56 and parallel with the flange 38a. An outer rim wall 60 extends axially outwardly from a radially outer edge of the connecting segment 58, is generally perpendicular to the flange 38a and to the connecting segment 58, and forms a generally cylindrical structure that is parallel with the axis of rotation of the wheel 30. In the illustrated embodiment, at least a portion of the outer rim wall 60 is transversely flat. The outer surface 46 of the outer rim wall 60 is generally transversely flat, extends around the circumference of the wheel 30 except as interrupted by the receptacles, and presents a cylindrical shape that is parallel with the axis of rotation of the wheel 30. Inner rim wall 56′, connecting segment 58′ and outer rim wall 60′ of the second side 30b of the wheel may be similarly or identically configured to the corresponding elements of the first side 30a of the wheel.
As used herein, a portion of the wheel 30 or the tire 32 is “transversely flat” if it follows a straight line that is contained within a plane that is parallel with and intersects the axis of rotation of the wheel 30. Thus, a portion of the wheel 30 or tire 32 that is transversely flat may or may not be parallel with the axis of rotation of the wheel 30 or with the ground.
The inner rim walls 56 and 56′, the connecting segments 58 and 58′, and the outer rim walls 60 and 60′, are continuous around the wheel 30 except for apertures or recesses that correspond to a plurality of receptacles 62. The receptacles 62 may be defined by apertures or recesses in the inner walls 56 and 56′, the connecting segments 58 and 58′, the outer walls 60 and 60′, or a combination thereof. A first plurality of receptacles 62 (located on side 30a of the wheel 30) extend from an axially distal edge 63 to an axially proximal edge 65 of the outer surface 46. The first set of receptacles 62 continue radially inwardly from the axially proximal edge 65. In this way, the first set of receptacles 62 each include an axially extending section 67 and a radially extending section 69. A second set of receptacles 62 (located on side 30b of the wheel 30) extend from an axially distal edge 71 to an axially proximal edge 73 of the outer surface 48. The second set of receptacles 62 continue radially inwardly from the axially proximal edge 73. In this way, the second set of receptacles 62 each include an axially extending section 75 and a radially extending section 77. The receptacles 62 are configured to receive and engage drive lugs 64 on the tire 32 to prevent the tire 32 from shifting, either rotationally or laterally, relative to the wheel 30. The tire 32 may include any number of drive lugs 64, including only a single drive lug, but preferably includes between four and twenty drive lugs approximately evenly spaced circumferentially around the wheel assembly 22. In the illustrated embodiment, the tire 32 includes ten drive lugs 64 extending radially inwardly from the tire in pairs spaced around the wheel assembly 22 at intervals of approximately thirty-six degrees. As used herein, if elements of the wheel assembly 22 are “circumferentially spaced” the elements are spaced longitudinally around the wheel assembly 22 with a certain angular separation.
The tire 32 is an airless flexible tire made of rubber, plastic or other flexible material sufficiently durable for the rigors of agricultural use yet malleable enough to flex inward in response to ground engaging pressure. The tire 32 may flex inward by bending, compressing or both. As used herein, a “tire” is a flexible component positioned and configured to engage the ground during use of the wheel assembly 22. An “airless tire” is a tire that does not require trapped or compressed air for normal and proper use. An airless tire may be constructed of a single, seamless, unitary piece of material or multiple pieces of material.
The tire 32 comprises a generally cylindrical body 66 with an inner surface 68 and an outer surface 70, the longitudinal flange 52 extending radially inwardly from the body 66, and a plurality of traction lugs extending radially outwardly from the body 66 and spaced circumferentially around the tire 32. The tire 32 may also include a plurality of drive lugs 64 extending radially inwardly from the body spaced circumferentially around the tire 32, as explained above. The flange 52 corresponds to an axially central portion of the tire body 66 and is continuous or substantially continuous around the tire 32. The flange 52 is configured to engage and partially or completely fill the channel 50 of the wheel 30 such that a central portion of the tire 32 including the flange 52 presents a greater radial depth or thickness than side portions of the tire 32. When the tire 32 is seated on the wheel 30, the flange 52 extends into the channel 50 and completely or partially conforms to the size and shape of the channel 50. When the tire 32 is subject to ground engaging pressure at least a portion of the flange 52 compresses, thereby allowing the tire 32 to deflect inwardly between the rim portions 42, 44 such that the outer surface 70 of the tire body 66 is transversely concave, as illustrated in FIG. 6.
As used herein, “ground engaging pressure” refers to pressure exerted on the wheel assembly 22 by the ground when the wheel assembly 22 is at rest on the ground or rolling on the ground during normal or anticipated use. Ground engaging pressure may include pressure exerted on the wheel assembly 22 from different directions or from multiple directions simultaneously, such as where the wheel assembly 22 is on inclined terrain or rolling over an obstacle. Ground engaging pressure is related to the weight of the wheel assembly 22 and to the weight of any machinery supported by the wheel assembly 22, and thus will vary from one embodiment of the invention to another and from one implementation to another.
The outer surface 70 of the tire body 66 is transversely flat or presents a slightly arcuate transverse profile, such as a slightly convex transverse profile. The inner surface 68 of the tire body 66 is also transversely flat, and portions of the inner surface 68 corresponding to axial sides of the tire engage the outer surfaces 46, 48 of the outer rim walls of the wheel 30. With particular reference to FIG. 8, one or more tension elements 74a,b may be secured to the tire 32. As used herein, a tension element is “secured to” the tire 32 if it is partially or completely embedded in the tire 32 or otherwise attached to the tire 32. The first tension element 74a may be placed in a first axial side of the tire body 66 and the second tension element 74b may be placed in a second side of the tire body 66, as illustrated in FIG. 8. Alternatively, a single tension element 74c may be located in a central portion of the tire 32, as illustrated in FIG. 9, and may be placed in the body 66 of the tire 32, in the flange 52, or in an intermediate region between the body 66 and the flange 52. The tension elements 74a-c are preferably completely embedded in the tire 32, as illustrated.
The tension elements 74a-c are preferably more resilient than the material used to construct the tire 32 such that the one or more tension elements 74a-c increase the overall resilience of the tire 32, strengthening the structure of the tire 32 and enabling the tire 32 to return to its original shape after being subject to deflection or compression during use. The one or more tension elements 74a-c may be constructed of metal, such as spring steal, or other resilient and durable material. More particularly, each of the tension elements 74a-c may be a steel hoop, cable or ribbon constructed of a solid piece of metal or of multiple bonded or braided metal elements. The tension elements 74a-c may present a width that is between 0.05 and 0.5 times a total width of the tire 32, such as 0.1, 0.2 or 0.3 times the total width of the tire 32.
To facilitate the compression of the flange 52 and the inward flexing of the tire 32, all or a portion of the flange 52 may be constructed of a material that is softer than the tire body 66, as illustrated in FIG. 10. More particularly, all or a portion 76 of the flange 52 may be constructed of a material with a Shore A hardness value that is one-fourth, one-third, one-half, two-thirds or three-fourths the Shore A hardness value of the material used to construct the tire body 66. By way of example, if the tire body 66 is constructed of a material with a Shore A hardness within the range of 55 to 75, the flange 52 may be constructed of a material with a Shore A hardness within the range of 30 to 40.
The size and proportions of the wheel assembly 22 may vary substantially from one embodiment of the invention to another without departing from the spirit and scope of the invention. Thus, while various dimensions and proportions of certain embodiments of the wheel 30 and the tire 32 are discussed in this document, it will be understood that the dimensions and proportions are exemplary, and not limiting, in nature. An outer diameter of the wheel 30 (in the illustrated embodiment, the outer diameter of the wheel 30 corresponds to the diameter of the cylindrical shapes formed by the outer surfaces 46, 48 of the rim portions 42, 44) is preferably within the range of from about twenty-four inches to about sixty inches and more preferably within the range of from about thirty-six inches to about forty-eight inches. The outer diameter of the wheel 30 may particularly be about forty inches, about forty-two inches or about forty-four inches. With particular reference to FIG. 11, a total width WTOT of the tire engaging portion 34 of the wheel 30 is preferably within the range of from about six inches to about eighteen inches, more preferably within the range of from about eight inches to about sixteen inches, and may particularly be about ten inches, about twelve inches or about fourteen inches.
A width WOW of each of the outer rim walls 60 and 60′, including the outer surfaces 46 and 48, is preferably between about 0.10 and about 0.4 times the total width WTOT of the tire engaging portion 34, and more preferably between about 0.2 and about 0.3 times the total width WTOT. The width WOW of each of the outer rim walls 60 and 60′ may particularly be about one-fourth of the total width WTOT. A width WIW of each of the inner rim walls 56 and 56′ is preferably between about 0.05 and about 0.3 times the total width WTOT of the tire engaging portion 34, and more preferably between about 0.1 and 0.2 times the total width WTOT. The width WIW of each of the inner rim walls 56 and 56′ may particularly be about 0.15 times the total width WTOT. A depth D of the channel 50 is preferably between about 0.05 and 0.3 times the total width WTOT of the tire engaging portion 34, and more preferably between about 0.1 and 0.2 times the total width WTOT. The depth D of the channel 50 may particularly be about 0.15 times the total width WTOT. Each of the inner rim walls 56 and 56′, connecting segments 58 and 58′ and outer rim walls 60 and 60′ is preferably between about one-eighth of an inch and one-half of an inch thick.
In one exemplary embodiment of the invention, the total width WTOT of the tire engaging portion 34 of the wheel 30 is about twelve inches, the width WOW of each of the outer rim walls 60 and 60′ is about three inches, the width WIW of each of the inner rim walls 56 and 56′ is about two inches, and the depth D of the channel 50 is about one and three-quarters inches.
The flange portion 38, which comprises both the first flange 38a and the second flange 38b, presents a radial depth that is preferably between 0.2 and 0.6 times the total width WTOT of the tire engaging portion 34 of the wheel 30, and may particularly be about 0.3, 0.4 or 0.5 times the total width WTOT. The radial depth of the flange portion 38 may be between 0.05 and 0.2 times the outer diameter of the wheel 30, and may particularly be about 0.1 times the outer diameter of the wheel 30. The radial depth of the flange portion 38 is the difference between an inner radius and an outer radius of the flange portion 38.
The thickness of the tire body 66 is preferably within the range of from about one-half inch to about three inches and more preferably within the range of from about one inch to about two inches. The thickness of the tire body 66 may particularly be about one and one-quarter inches, about one and one-half inches or about one and three-quarters inches. The ratio of the width of the tire body 66 to the thickness of the tire body 66 is preferably between about three and about twenty, more preferably between five and fifteen, and may particular by about eight, about ten or about twelve.
The wheel 30 is assembled by placing each of the first side 30a and the second side 30b in engagement with the tire 32 such that the outer surfaces 46, 48 of the rim portions 42, 44 engage opposing side portions of the inner surface 70 of the tire body 66, the drive lugs 64 engage the receptacles 62 of the wheel 30, and the flange 38a of the first side 30a of the wheel engages the flange 38b of the second side 30b of the wheel 30. The sides 30a, 30b of the wheel are then secured in place by replacing the fasteners in the flanges 38a, 38b to secure the flanges 38a, 38b in a locking relationship.
As described and illustrated herein, the sides 30a, 30b of the wheel are separably or removably attached, meaning the sides 30a, 30b are structurally distinct pieces that may be separated and rejoined without altering the structure of either piece. In some embodiments of the invention, it may be difficult or impossible to mount the tire 32 onto the wheel 30 without damaging the tire 32 if the wheel 30 were not separated into component parts.
A wheel assembly 100 constructed in accordance with a second embodiment of the invention is illustrated in FIGS. 12-16. The wheel assembly 100 may include the wheel 30 and an airless tire 102 identical to the tire 32 described above in form and function, except that the tire 102 does not have a structure similar to the flange 52 extending radially inwardly from a body 104 of the tire 102. Rather, the channel 50 of the wheel 30 presents an open space under the tire 102 such that the tire 102 deflects into the channel when subject to ground-engaging pressure, as illustrated in FIG. 13.
The tire 102 may include one or more tension elements 108, as illustrated in FIGS. 15 and 16. Each of the tension elements 108 may be similar or identical to the tension elements 74a-c described above in size, shape and composition. The tire 102 may include a pair of tension elements 108 embedded in opposing axial sides of the tire 102, as illustrated in FIG. 15, or may include a single tension member 108 embedded in an axially central portion of the tire 102, as illustrated in FIG. 16.
A wheel assembly 200 constructed in accordance with a third embodiment of the invention is illustrated in FIGS. 17 and 18. The wheel assembly 200 includes a wheel 202 and an airless tire 204. The wheel 202 is similar to the wheel 30 described above, except that the wheel 202 includes a tire engaging portion 206 that does not have a channel but rather presents a substantially uniform, transversely flat outer rim wall 208 comprising two sides, 208a and 208b. The rim wall 208 presents an outer surface 210 that is substantially transversely flat from a first edge 212 of the wheel 202 to a second edge 214 of the wheel 202.
The wheel comprises two axial sides 202a, 202b. A first side 202a includes a first half 208a of the rim wall, a flange 216a, a central hub 218, and a web portion 220 that extends from the hub 218 to the flange 216a. The flange 216a is similar to the flange 20a described above in both form and function and, in the illustrated embodiment, is substantially perpendicular to the axis of rotation of the wheel 202. The first half 208a of the rim wall extends axially outwardly from a radially outer edge of the flange 216a to a first edge 212 of the wheel 202. The rim wall 208a is perpendicular to the flange 216a and defines a cylindrical shape that is parallel with the axis of rotation of the wheel 202. The second side 202b of the wheel is symmetrically identical to the first side 202a of the wheel except that the second side 202b does not include a hub or a web portion. Rather, the second side 202b comprises a flange 216b and a second half 208b of the rim wall.
The wheel 202 includes a plurality of receptacles 222 for engaging drive lugs 224 of the tire 204. The receptacles 222 may be defined by slots or recesses in the rim wall 208 and the flanges 216a, 216b. The tire 204 is similar the tire 102 described above in size and shape, except that the tire 204 includes a plurality of drive lugs 224 each positioned in an axial central portion of the tire 204. The tire 204 may further include one or more tension elements 226 positioned in a central portion of the tire 204, as illustrated, or on opposing axial sides of the tire 204.
A wheel assembly 300 constructed in accordance with a fourth embodiment of the invention is illustrated in FIGS. 19-22. The wheel assembly 300 comprises a wheel 302 and the flexible airless tire 32 mounted on the wheel 302. Some aspects of the wheel 302 are identical to the wheel 30 described above, therefore for the sake of simplicity only the differences are discussed.
A tire engaging portion 304 is configured to engage and support the tire 32 and to allow a portion of the tire 32 to flex radially inwardly in response to ground engaging pressure. More particularly, the tire engaging portion 304 presents a pair of axially spaced rim portions 306, 308 configured to engage and support axially opposing sides of the tire 32. Each of the rim portions 306, 308 presents a radially outer surface that extends substantially entirely around the circumference of the wheel, being interrupted only by a plurality of receptacle apertures. The total width of the tire engaging portion 304 and the outer diameter of the wheel 302 may be similar or identical to the corresponding dimensions of the wheel 30 described above.
A recessed area between the rim portions 306, 308 forms a channel 310 that is similar in form and function to the channel 50 described above, except that the channel 310 is generally wider and deeper than the channel 50, allowing the tire 32 to freely flex into the channel 310 without engaging the channel walls. In the illustrated embodiment, the ratio of the depth of the channel 310 to the total width of the tire engaging portion 304 is preferably within the range of from about 0.3 to about 0.6, and may particularly be about 0.4, about 0.45 or about 0.5. The ratio of the width of the channel 310 at an outer portion 312 to the total width of the tire engaging portion 304 is also preferably within the range of from about 0.3 to about 0.6, and may particularly be about 0.4, about 0.45 or about 0.5. The channel 310 may narrow somewhat between the outer portion 312 and an inner portion 314, such that the ratio of the width of the inner portion 314 to the width of the outer portion 312 is preferably within the range of from about 0.4 to about 0.8, more preferably within the range of from about 0.5 to about 0.7, and may particularly be about 0.55, about 0.6 or about 0.65.
The channel is defined by an inner wall 316 and a pair of opposing side walls 318, 320. Each of the side walls 318, 320 may include a plurality of apertures 322 spaced around the wheel 302, as illustrated in FIG. 20. The apertures 322 are preferably large enough to allow users to access the channel 310 to remove soil or other debris from inside the channel 320. The open structure of the channel 310 provided by the apertures 322 has other advantages as well. For example, it may limit the overall weight of the wheel assembly 300 and also allow users to inspect otherwise inaccessible portions of the tire 32 and the wheel 302.
The apertures 322 preferably cover between ten percent and eighty percent of each of the side walls 318, 320, and more preferably cover between twenty percent and seventy percent. Each of the apertures 322 may be between one-half inch and three inches wide, and between three inches and seven inches long.
Although the invention has been described with reference to the exemplary embodiments illustrated in the attached drawings, it is noted that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims. For example, while the flange has been described and illustrated herein is continuous around the tire it will be appreciated that the flange may comprise a plurality of separate segments.

## Claims

1. A wheel assembly comprising:
a rigid wheel comprising:
a first rim portion having a first radially outermost ring including:
a first outer surface extending at least partially around the circumference of the wheel and including a first axially distal edge and a first axially proximal edge; and
a first radially inwardly extending surface, the first outer surface and the first radially inwardly extending surface being connected to each other at the first axially proximal edge and cooperatively forming a first plurality of open-ended receptacles annularly spaced apart from each other and each extending from the first axially distal edge to the first axially proximal edge and at least partially radially inwardly along the first radially inwardly extending surface so as to form a first axially extending section and a first radially extending section; and

a second rim portion configured to be axially connected to the first rim portion, the second rim portion having a second radially outermost ring including:
a second outer surface extending at least partially around the circumference of the wheel and including a second axially distal edge and a second axially proximal edge; and
a second radially inwardly extending surface, the second outer surface and the second radially inwardly extending surface being connected to each other at the second axially proximal edge and cooperatively forming a second plurality of open-ended receptacles annularly spaced apart from each other and each extending from the second axially distal edge to the second axially proximal edge and at least partially radially inwardly along the second radially inwardly extending surface so as to form a second axially extending section and a second radially extending section; and


an airless tire mounted on the rim portions of the wheel, the tire including:
a cylindrical tire body presenting an outer surface and an inner surface, the inner surface being configured to engage the outer surfaces of the rim portions of the wheel,
a plurality of drive lugs spaced circumferentially around the tire and extending radially inwardly from the tire body for engaging the receptacles; and
a plurality of traction lugs spaced circumferentially around the tire and extending radially outwardly from the tire body.

2. The wheel assembly of claim 1, further comprising a tension member secured to the tire and extending circumferentially around the tire, the tension member being more resilient than the tire body.

3. The wheel assembly of claim 2, the tension member being embedded in the tire.

4. The wheel assembly of claim 1, further comprising a first tension member embedded in a first axial side of the tire and a second tension member embedded in a second axial side of the tire, each of the first and second tension members extending circumferentially around the tire and being more resilient than the tire body.

5. The wheel assembly of claim 1, the tire body presenting a width to thickness ratio between 8 and 20.

6. The wheel assembly of claim 1, the tire being between eight inches and sixteen inches wide.

7. The wheel assembly of claim 1, the tire being between one-half inch and three inches thick.

8. The wheel assembly of claim 1, the wheel comprising a first half corresponding to a first axial side of the wheel and a second half corresponding to a second axial half of the wheel, the first half and the second half being removably joined.

9. A wheel assembly comprising:
a rigid wheel comprising:
a first rim portion having a first radially outermost ring forming a central opening and including:
a first outer surface extending at least partially around the circumference of the wheel and including a first axially distal edge and a first axially proximal edge; and
a first radially inwardly extending surface, the first outer surface and the first radially inwardly extending surface being connected to each other at the first axially proximal edge and cooperatively forming a first set of ten open-ended receptacles annularly spaced apart from each other and each extending from the first axially distal edge to the first axially proximal edge and at least partially radially inwardly along the first radially inwardly extending surface so as to form a first axially extending section and a first radially extending section;

a second rim portion configured to be axially connected to the first rim portion, the second rim portion having a second radially outermost ring including:
a second surface extending at least partially around the circumference of the wheel and including a second axially distal edge and a second axially proximal edge;
a second radially inwardly extending surface, the second outer surface and the second radially inwardly extending surface being connected to each other at the second axially proximal edge and cooperatively forming a second set of ten open-ended receptacles annularly spaced apart from each other and each extending from the second axially distal edge to the second axially proximal edge and at least partially radially inwardly along the second radially inwardly extending surface so as to form a second axially extending section and a second radially extending section, the outer surfaces being spaced from each other when the second radially inwardly extending surface is connected to the first radially inwardly extending surface so as to form an annular channel therebetween; and

a central disc having a central hub flange for connecting the second rim portion to a hub, the central disc being axially offset from the second radially inwardly extending surface and being configured to be inserted through the central opening of the first rim portion; and

an airless tire mounted on the rim portions of the wheel, the tire including:
a cylindrical tire body having a first side and a second side opposite the first side and presenting an outer surface and an inner surface, the inner surface being configured to engage the outer surfaces of the rim portions of the wheel, the inner surface forming a flange extending radially inwardly from the tire body and being configured to deflect radially inwardly in response to ground engaging pressure;
a set of ten drive lugs spaced circumferentially around the first side of the tire and a second set of drive lugs spaced circumferentially around the second side of the tire and annularly aligned with the first set of drive lugs, the drive lugs extending radially inwardly from the tire body and engaging the receptacles; and
a plurality of traction lugs alternating between the first side of the tire and the second side of the tire, the traction lugs being spaced circumferentially around the tire and extending radially outwardly from the tire body.