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ESCO CurveTM

Pin Eye Hammer

For Recycling Shedders
Features and Benefits

Improved Safety

•	 Curved pin eye facilitates faster and

easier installation and removal

•	 Longer wear life and reliability for

reduced maintenance

•	 Integral cast lifting eye and precision

fitment simplifies installation

Longer Wear Life

•	 Improved work-hardening reduces pin

eye stretching regardless of the pin

wear level

•	 Reduced chance of cracking that leads

to catastrophic failure

Reduced Maintenance

•	 Convex curve reduces the need for

trimming

•	 Less chance of hammer failure leading

to down-time

Greater Productivity

•	 Operates effectively on a wide range of

shredder pin wear conditions

•	 Lighter than conventional pin eye

hammers

•	 Options from 250 lbs. to 1100 lbs. to

best match application

Recycling hammers with the CurveTM pin eye

configuration are a field-proven breakthrough

design that stabilizes rotation and work-hardens

the centerline of the hammer into a more

reliable profile. The result is increased wear life,

reduced pin eye stretching and lower overall

cost per ton of shred.

The CurveTM Pin Eye Advantage

The exclusive Curve pin eye configuration is a key feature for ESCO hammer

performance. This is especially true with the DynaForce design which rotates

forward and back constantly to maintain the optimal position to match the

feed rate.and improving machine efficiency.

ESCO CurveTM Pin Eye Hammer

Worn conventional

Pin Eye

Worn Curve

Pin Eye

Sharp

Profile

Rounded

Profile

As the manganese work-hardens on conventional hammer designs, the resulting

material flow typically forms a sharp edge outside the pin eye where it is subject

to cracking that can lead to hammer failure. The patented Curve pin eye design

limits work-hardening material flow to a smooth radius formation that significantly

reduces the chance of cracking. The Curve design also concentrates the work

hardening to the pin-eye centerline, resulting in a more robust pivot point which

allows the hammer to keep producing at a high rate until the head is fully worn.
Wide selection of CurveTM Hammer designs available

ESCO offers an extensive range of CurveTM pin eye hammers, including the

unique asymmetrical DynaForceTM hammer, to meet a variety of application

requirements. Custom designs are also available for special applications.

The Curve pin eye hammer further delivers ESCO’s commitment to provide

cutting-edge products that are safer, increase productivity and efficiency, and

reduce maintenance.

ESCO Recycling Wear Parts

ESCO recycling products provide superior performance with field proven

designs and quality manufacturing. Customer benefits are longer wear life,

consistent fits and greater economic value.

In addition to replacement hammers, ESCO offers a wide variety of

accessories for recycling operations, including grates, structural components,

rotor and end disc caps, and liners. An experienced sales and engineering

staff are available to assist customers with choosing the right product for their

application.

ESCO’s expertise and quality products will support the largest and the

smallest recycling operations with parts programs tailored to their specific

requirements.

	 • Consistent high-quality parts provide performance and maximum

	 	 economic value

	 • ESCO manufacturing sites worldwide are ISO 9001 certified

	 • ESCO recycling parts provide the lowest cost-per-ton with

	 	 unsurpassed reliability

	 • Full spectrum of recycling wear parts including purpose-built castings,

	 	 abrasion resistant plate and overlay products

	 • Engineering expertise to design and develop new parts or to accurately

	 	 reverse engineer existing components

	 • Alloy options that fit any application and provide superior economic value

	 • Scrap manganese buy-back programs are available to greatly reduce

	 	 operating costs
www.escocorp.com

© 2013 ESCO Corporation. All Rights Reserved. P3000REC01L0913
DynaForceTM

Asymmetrical Hammer

for Metal Recycling Shredders
www.escocorp.com

Improved Safety

• Cast lifting eyes and precision 

fitment simplifies installation

• Longer wear life and reliability 

for reduced maintenance

Greater Productivity

• Allows more scrap between 

the hammer and grate for 

increased production rate

• More efficient shredding 

optimizes tons per hour

• Longer wear life for more 

machine uptime

Reduced Operating Costs

• Shredding efficiency for 

reduced power consumption

• Long wear life improves 

cost per ton

• Less wear and tear to 

machinery components

ESCO DynaForce Features and Benefits TM Shedder Hammer

A Revolutionary Concept for 

the Metal Recycling Industry

ESCO recycling products are field-proven 

to provide excellent wear life, reliability and 

economic value. We continually strive to 

provide customers innovative products and 

are introducing a new concept for metal 

shredders, the DynaForceTM hammer. 

The unique asymmetrical design of the DynaForce hammer 

optimizes its position to more efficiently process the scrap, allowing more 

tons per hour to be processed with reduced power consumption. The 

hammer has greater mass in the wear area, generating increased impacts 

throughout its life for more effective material separation and improved wear 

life. The hammer also features ESCO’s CurveTM pin eye design for greater 

reliability and ease of maintenance.

The result of using the DynaForce hammer is increased production output, 

lower operating costs and reduced maintenance.

Curve pin eye 

design

Increased usable

wear metal

Asymmetrical 

hammer head
www.escocorp.com

Curve Pin Eye

The exclusive Curve pin eye configuration is a key feature for ESCO 

hammer performance. This is especially true with the DynaForce 

design which rotates forward and back constantly to maintain the 

optimal position to match the feed rate.

As the manganese work-hardens on conventional hammer designs, 

the resulting material flow typically forms a sharp edge outside the pin 

eye where it is subject to cracking that can lead to hammer failure. 

The patented Curve pin eye design limits work-hardening material flow 

to a smooth radius formation that significantly reduces the chance 

of cracking. The result is a more robust pivot point which allows the 

hammer to keep producing at a high rate until the head is fully worn.

Self-Regulating Hammer Design

The asymmetrical weighting positions the hammer forward about 6° to 

allow more scrap between it and the grate which results in material being 

forced through at a significantly faster rate than conventional hammers.

As the load conditions increase, the self-regulating hammer moves back 

to narrow the gap to minimize the chance of clogging that can lead to 

costly downtime.

Heavy Load 

Conditions

6° Unloaded Position

Increasing Load Conditions

Standard Load Conditions

As traditional hammer profiles 

wear, the distance between the 

hammer and the grate increases, 

reducing the efficiency of the 

shredder. ESCO’s asymmetrical 

configuration keeps the hammer 

face close to the grate as it 

wears to keep production rates 

at the maximum.

Worn Conventional 

Curve Pin Eye Pin Eye

Sharp 

Profile

Worn Curve 

Pin Eye

Rounded 

Profile

Worn Hammer Maintains Proper 

Gap with Grate.

6° 
www.escocorp.com

P3002REC01L0313 © 2013 ESCO Corporation. All rights reserved.
ESCO Recycling Products
2

ESCO Corporation

With a history of proprietary products and a reputation for engineering 

and metallurgical expertise, ESCO is a leading manufacturer of 

technically-rich ground engaging tools and durable wearparts for mining, 

construction, dredging and other industrial applications. ESCO also 

produces a wide array of critical components for the aerospace and 

power-generation markets. By designing better products, eliminating 

waste, reducing costs and improving continuously – ESCO is a global 

leader in providing customers with Quality, Value and Speed.
Table of Contents

Product Overview 4

Cast Recycling Hammers 5

Grates and Other Structural Components 6

Rotor and End Disc Caps 7

Liners and Miscellaneous Wear Parts 7

Alloy for Recycling Applications 8

Chrome White Iron 9

E3 Overlay Products 9

InfinityTM Bimetallic Wear Products 10

InfinityTM Wear Tiles 11

E3® Overlay Technology 12

Abrasion Resistant Plate 14

Quality, Value and Speed 15

3
4

Recycling Wear Parts

ESCO recycling products offer the highest 

performance with well designed and field proven 

parts that have long wear life, consistent fits 

and provide economic value. In addition, a full 

sales and engineering staff are available to assist 

customers with choosing the right product for the 

application.

Recycling components are produced in multiple 

locations in North America and around the world, taking 

full advantage of the extensive engineering and metallurgical 

expertise that comes from a world class wear parts manufacturer. ESCO 

experience and quality products can easily support the largest and the smallest 

recycling operations with parts programs tailored to their specific requirements.

• Consistent high-quality parts provide performance and maximum

economic value – ESCO is ISO 9001:2008 certified

• ESCO recycling parts provide the lowest cost-per-ton with unsurpassed 

 reliability

• Experienced sales and technical staff simplify product selection and 

 the ordering process

• Full spectrum of recycling wear parts including purpose-built castings, 

 abrasion resistant plate and overlay products

• ESCO designs, manufacturing and professional staff support recycling

 mill operations to ensure they are operating when they need to be

• Extensive catalog of existing part design options for all key elements of 

 the shredder

• Engineering expertise to design and develop new parts or to accurately

 reverse engineer existing components

• Alloy options that fit any application and provide the maximum 

 economic value

• Scrap manganese buy-back programs are available to greatly reduce

 operating costs

• ESCO has manufacturing facilities around the world to be better service

 all regions

Recycling Machines

Hammers, liners and structural parts are available to fit all metal recycling 

machines:

• Metso/Texas Shredder/Lindemann

• The Shredder Company

• Riverside/Newell

• Wendt/Sunbelt

• American Pulverizer

• Hammermills

• Other miscellaneous 

manufacturers
5

Features and Benefits

• Large selection of existing

 designs from 150 lbs. to 1,250

 lbs. to maximize production

• Custom designs ensure

 productivity for any application

 requirements

• Multiple engineered lifting eye

 options to provide easier and

 safer installation

• Selection of ESCO quality

 alloys will optimize performance 

 for each mill and application

• Certified ISO 9001-2008

 guarantees consistent quality 

 and product support services

• Consistent performance and

 quality means the lowest 

 cost per ton

• ESCO Global operations are 

 positioned to service domestic

 and international markets

Cast Recycling Hammers

ESCO offers a wide variety of replacement 

hammers to fit all popular machines in the 

recycling industry. ESCO hammers are known 

throughout the industry for durability and 

performance. ESCO recycling hammers are 

available in OEM versions and enhanced designs 

that provide maximum performance.

ESCO cast hammers are available in existing designs from 

150 lbs to 1250 lbs, or product can be designed to fit specific applications 

and cast in manganese or low alloy steel that is the best match for increased 

production. ESCO’s consistent manufacturing and quality commitment 

provides the lowest cost per ton.
6

Features and Benefits

• Large selection of designs in a 

 variety of configurations ensures 

 maximum machine performance

• High strength grate designs, 

 multiple opening sizes, shapes 

 and configurations to optimize 

 productivity

• Standard and uniform density

 designs provide long service life

• ESCO Global operations are 

 positioned to service domestic

 and international markets

• Available in manganese or low 

 alloy steels to match any 

 application.

Grates and Other Structural Components

The recycling industry is one of the most 

demanding applications that machines and 

their wear components can be subjected to. 

ESCO grates and other structural products are 

one of the best in the industry. The reputation 

for tough alloys and optimum designs ensures 

scrap processing machinery will perform at peak 

levels month after month, year after year.

ESCO offers a large selection of product designs to match 

any application. Grates are available with fabricated supports or selfsupporting versions. High strength designs offer multiple opening sizes in a 

variety of shapes and layout configurations to match production requirements. 

Standard and uniform density designs ensure grate longevity. Grates and 

structural components are available in a variety of ESCO manganese or low 

alloy steels to match application requirements.

Top 

grates

Reject 

doors

Backwall 

grates

Bottom 

grates

Front 

walls

Side

 liners

Feed ramp

liners

Anvils
7

Liners and Miscellaneous Wear Parts

Liners and supporting wear parts are 

designed to provide maximum equipment 

protection, even in the most severe 

applications. Liners are available in ESCO 

manganese or alloy steel to optimize wear 

protection, including infeed chutes and 

downstream conveyors. Replacement drive 

roller bars with E3® carbide overlay are also 

available. ESCO manufacturing expertise ensures a 

consistent fit to ease installation and ensure performance.

• Mill liners are available in ESCO manganese or low alloy steel

• Fabricated plates are precision formed for fit and performance

• Abrasion resistant or overlay plate is available

Rotor and End Disc Caps

ESCO has a wide variety of spider rotor caps and end disc caps to fit all 

styles of shredders. The rotor caps are available in full helmet, two pin 

position and T-cap styles. Disc caps are available in U-shape and fully 

capped styles for maximum end disc protection. All designs are enhanced 

over OEM versions for improved strength and durability. Tough ESCO 

alloys further increase the performance.

• Components are available for all spider rotor styles

• Enhanced design over OEM configurations

• Tough ESCO alloys increase the durability
8

ESCO Alloys for Recycling Applications

Austenitic Manganese Steel

14 series manganese: 14, 14A, 14L is good for a variety of small to 

heavy section thickness parts.

• Very good work hardening

• High toughness

• Used in a large variety of hammers, grates

and structural parts

• 14L is an excellent choice for very heavy sections needing extremely 

high toughness

14HN Chrome bearing manganese

• Less susceptible to cold flow and better wear resistance than alloy 14

• Light to medium section parts 

• Very good work hardening

• Used in hammers where additional abrasion resistance is helpful

14Z series: 14Z, 14ZA, 14ZB molybdenum bearing manganese

• Medium to heavy sections

• Good abrasion resistance

• Excellent toughness

• Very good work hardening

Martensitic Low Alloy Steel

Alloy 12 series: 12C, 12H, 12F, 12S, 12X

• Good choice for medium thickness parts in high impact applications

• Is through hardened to approximately 518 Brinell with excellent 

toughness characteristics

• Very good abrasion resistance

• Used where manganese will not work harden
9

Extreme Abrasion Resistant Materials

Chrome White Iron

• Superior abrasion resistance with good toughness

• Available for low impact applications 

• Bolt on and Weld-on designs available

E3® Overlay Products

• Used to maximize part life in high abrasion and low impact application

• Can be added to a specific area of a part to significantly improve wear life

ESCO Alloy Chart for Recycling Wear Parts

Austenitic 

Manganese

Martensitic Low

 Alloy Steel

Chrome 

White Iron Overlay

14 14A 14HN 14L 14Z 14ZA 14ZB 12C 12H 12S 35S E3®

Hammers X X X X X X

Pin Protectors X X X

Rotor Caps X X X

Cutter Bars X X

Breaker Bars X X

Anvils X X

Bottom Grates X X X X

Backwall X X

Reject Door X X X

Top Grates X

Front Wall X X X

Side Liners X

Infeed Liners X X

Shaker Table X

Conveyor Systems X

Chute Liners X X

Deflector Liners X X

ESCO Alloys for Recycling Applications
10

Features and Benefits

Reduced Maintenance

• Protects any high wear area, 

eliminating the need for 

frequent rebuild or replacing 

wear plate

• Lasts longer than other wear

protection

• Excellent alternative to hard 

facing which can lead to 

cracking of major structural 

components

Increased production

• Reduced maintenance ensures

maximum machine availability

• Wide variety of shapes and

sizes allows small areas to be 

protected, minimizing the affect 

material flow

Lower Operating Cost

• Can be fit to flat or curved

surfaces, eliminating the need 

to have wear plate formed to fit

• Equipment life is significantly 

increased, and repair minimized.

InfinityTM Bimetallic Wear Products

ESCO Universal Wear Solutions is more 

that just a product. It is a combination 

of products, services and metallurgical 

expertise to provide superior wear protection 

for recycling equipment and other industrial 

applications. A key part of this package 

is the Infinity Bimetallic Wear Products, a 

comprehensive offering of buttons, blocks, 

bars, runners, tiles and overlay plate to match

 any application.

Infinity bars

Infinity blocks

Infinity runners

Infinity buttons

Infinity Buttons, Blocks, Bars and Runners

ESCO Infinity wear buttons, blocks, bars and runners are a chrome 

white iron (CWI) casting on a mild steel backing plate. The CWI has a 

minimum hardness of 700 Brinell, and the mild steel backing allows easy 

attachments with minimal welding. There is a variety of shapes and sizes to 

protect any high wear area on mobile or stationary machinery.

Some of the many applications are recycling mills, conveyor chute liners, 

or any other equipment exposed to abrasive wear.
11

Standard Wear Tiles

Jacketed Wear Tiles

CWI Bolt-on Cast Wear Blocks

ESCO bolt-on cast wear blocks are an option for 

protection in severe wear areas in hoppers and 

conveyor chutes. Cast in solid 700 Brinell chrome white 

iron, the bolt-on design eliminates welding and makes 

replacement quick and easy.

InfinityTM Wear Tiles

In addition to buttons, blocks, bars and runners, ESCO also offers Infinity 

wear tiles. These tiles have the same advantages of 700 Brinell chrome 

white iron (CWI) with mild steel backing, and may be ordered in custom 

sizes. Wear tiles may also be ordered in a jacketed version, where the mild 

steel backing comes up around the sides.

Infinity jacketed wear tiles are available in various custom sizes. Excellent for 

high abrasion protection, the jacket design allows the product to be used in 

moderate impact applications on shredders and material chutes.

Infinity wear tiles may be custom 

ordered to a size that matches a specific 

application and are designed for high 

abrasion with low impact. Standard 

sizes range from 203mm/8.00in. 

to 610mm/24.00in. long by 

152mm/6.00in. to 203mm/8.00in. 

wide. Other sizes may be available on 

request. ESCO wear tiles are ideal 

to cover larger surfaces on recycling 

shredders and material chutes.
12

Features and Benefits

Improved Production

• More equipment uptime

• Improved wear pattern and 

better performance

Lower Operating Cost

• Protect valuable equipment

• Longer wear life with minimal 

downtime

Reduced Maintenance

• Protection can be modified to 

maximize service life

• Overlay added to wear parts

at the factory to require no 

additional work over standard 

replacement activity

• Minimize the need to replace 

parts

E3® Overlay Technology

ESCO offers a wide variety of E3 Overlay 

Product for application to metal components 

to increase wear life and improve 

productivity. To maximize performance, the 

overlay material is applied based on the 

specific field application.

Overlay material can be simply applied to 

component surfaces for protection from 

abrasive wear, or applied in a specific pattern 

that not only increases wear life, but also improves 

the performance of the product as it wears. In addition, for certain 

applications, ESCO designs components specifically for best use of E3 

overlay material.
13

E3® Overlay Technology

E3 Chrome White Iron Overlay

ESCO Chrome White Iron Overlay material consists of microscopic 

chromium rich carbides embedded in an iron-base matrix. Overlay of this 

type is used to significantly increase abrasion resistance in low impact 

applications. 

E3X Embedded Tungsten Carbide Overlay

ESCO Embedded Tungsten Carbide consists of macroscopic pieces of 

tungsten carbide material dispersed in a tough steel matrix. This type is for 

medium to heavy impact applications. 

E3CX Embedded Tungsten Carbide Overlay

ESCO Embedded Tungsten Carbide consists of macroscopic pieces of 

tungsten carbide material dispersed in a chrome white iron matrix. Primary 

use is low impact, high abrasion applications.

E3XP Tungsten Carbide/Nickel PTA Overlay

ESCO Tungsten Carbide/Nickel overlay consist of fine tungsten carbide 

particles dispersed in a nickel alloy matrix. This is applied using state-of-theart Plasma Transfer Arc (PTA) welding equipment. In many applications, this 

type of overlay provides abrasion resistance unobtainable with any other 

type of overlay. The hardness of the tungsten carbide particles combined 

with their tight spacing result in an overlay that is ideal for low impact 

applications with extreme fine particle abrasion. 

ESCO Overlay Benefits

• Increased wear life for minimal downtime

• Minimize the need for part replacement for lower maintenance costs

• Improved machine performance for increased productivity

• Increases the overall operating life of major equipment investments
14

Features and Benefits

Reduced Maintenance

• Protects entire surfaces, 

eliminating the need for frequent 

rebuild or replacing structural 

components

• Formable to contoured surfaces 

and easy to weld

Increased production

• Custom formed kits minimize 

affect on penetration and 

material flow

• Reduced maintenance ensures 

maximum machine availability

Lower Operating Cost

• Equipment life is significantly 

increased, minimizing repair and 

new replacement orders

• A variety of material options allows the best choice for 

abrasion and impact resistance 

to ensure maximum uptime

Abrasion Resistant Plate

Wear is one of the biggest challenges facing 

recycling operations today. The application at 

each operation is unique so ESCO offers a 

variety of options to protect valuable

equipment. ESCOALLOYTM plate is a premium 

AR product available in 400 or 500 grades 

that is quenched and tempered to handle 

extreme wear, with optimum resistance to 

gouging abrasion under severe impact. 

ESCOALLOY plate has exceptional toughness, ductility, 

formability and hardness over T1 type abrasion grades. It can be sheared, 

plasma cut and welded using conventional methods, and is a great choice 

for recycling mill applications.

InfinityTM chromium carbide overlay plate is an alternative for extreme abrasion 

applications, and is an excellent choice for severe wear protection as liners 

for recycling shredders, chutes, conveyors, and other industrial applications.

ESCOALLOYTM 400

ESCOALLOY 400 through-hardened plate is available in 3/16” through 4” 

thickness. Typical hardness is 360-444 BHN, and the typical toughness is 

20 ft.-lbs. in transverse direction. ESCOALLOY 400 is very formable and 

has high wear resistance, excellent toughness and weldability.

ESCOALLOY 500

ESCOALLOY 500 through-hardened plate is available in 1/8” through 4” 

thickness. Typical hardness is 477-555 BHN, and the typical toughness is 

18 ft.-lbs. in transverse direction. ESCOALLOY 500 is formable in cold 

condition and has superior wear resistance for extreme abrasion, very 

good toughness and weldability.

InfinityTM Chromium Carbide Overlay Plate

ESCO’s Infinity Chromium Carbide Overlay wear protection is ideal in 

extreme abrasion and medium impact applications. ESCO overlay plate 

offers a minimum of 573 Brinell hardness. Infinity overlay plate is formable 

and can be ordered in custom designed kits to fit a wide variety of surface 

configurations.
15

Quality

Speed

Value

Quality, Value and Speed

ESCO’s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor – ESCO employees strive to reduce waste, ensure safety, drive down costs, 

decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output 

meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employees and in the communities where we operate.

Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria:

• Quick reaction to changes in customer demand

• Reduced cost of ownership through enhanced product performance

• Products which are easier and safer to replace than the competition’s

• Longer wear life than competitors

• Engineering expertise and product support

• Electronic link to customer order processes

• Real-time customer access to supply chain data

• Rapid prototyping capability

• Global supply chain management

• Metal industry expertise

• Capability to identify, eliminate and prevent defects at the source

• Operational stability

• Established culture of continuous improvement

• Production process excellence

• Total material traceability

• In-house metallurgical testing

• Foundry operations: ISO 9001 certified
www.escocorp.com

P2000REC01L0913 © 2013 ESCO Corporation. All Rights Reserved.