# Patent

## Title
Ink composition, inkjet recording method, printed material, process for producing lithographic printing plate, and lithographic printing plate

## Abstract

An ink composition is provided that includes (A) an acid-generating compound having an anion represented by any one of Formulae (I) to (XI), (B) a cationically polymerizable compound, and (C) a colorant.




(In the formulae, R1 to R3 independently denote a monovalent organic group, Rb1 to Rb3, Rf1, and Rf2 independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group, X1 to X3 independently denote a monovalent organic group, and Y1 denotes a hydrogen atom or a monovalent organic group.)

## Background
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ink composition suitably used for inkjet recording, an inkjet recording method, and a printed material employing same; furthermore, it relates to a lithographic printing plate obtained using the ink composition, and a process for producing a lithographic printing plate. More particularly, it relates to an ink composition suitable for inkjet recording that cures with high sensitivity upon exposure to radiation, can form a high quality image, and has good storage stability, an inkjet recording method, a printed material employing same, a lithographic printing plate obtained using the ink composition, and a process for producing a lithographic printing plate.
2. Description of the Related Art
With regard to an image recording method for forming an image on a recording medium such as paper based on an image data signal, there are an electrophotographic system, sublimation type and melt type thermal transfer systems, an inkjet system, etc. In the electrophotographic system, a process of forming an electrostatic latent image on a photosensitive drum by electrically charging and exposing is required, and the system is complicated; as a result, there is the problem that the production cost is high. With regard to the thermal transfer system, although the equipment is inexpensive, due to the use of an ink ribbon there is the problem that the running cost is high and waste material is generated. On the other hand, with regard to the inkjet system, the equipment is inexpensive and, since an image is formed directly on a recording medium by discharging an ink only on a required image area, the ink can be used efficiently and the running cost is low. Furthermore, there is little noise and it is excellent as an image recording system.
An ink composition that can be cured by exposure to radiation such as ultraviolet rays and, in particular, an inkjet recording ink (radiation curing type inkjet recording ink) are required to have sufficiently high sensitivity and provide a high image quality. By achieving higher sensitivity, a large number of benefits are provided, such as high curability toward radiation, a reduction in power consumption, longer lifetime due to a decrease in the load on a radiation generator, and prevention of formation of low molecular weight material originating from insufficient curing. Furthermore, higher sensitivity particularly improves the cure strength of an image formed using the ink composition and, in particular, the inkjet recording ink, particularly for the formation of a lithographic printing plate, and high plate life can be obtained.
As a cationic polymerization initiator, compounds disclosed by inventions described in, for example, JP-A-6-184170, JP-A-9-202873, and JP-A-9-221652 (JP-A denotes a Japanese unexamined patent application publication) can be cited, and there is a desire for an ink composition in which a cationically polymerizable compound has higher polymerization efficiency and the ink composition has excellent sensitivity toward radiation.
BRIEF SUMMARY OF THE INVENTION
It is an object of the present invention, which has been accomplished under the above-mentioned circumstances, to provide an ink composition that cures with high sensitivity upon exposure to actinic radiation and has excellent thermal stability, and an inkjet recording method employing the ink composition.
Furthermore, it is another object of the present invention to provide a printed material and a lithographic printing plate obtained using an ink composition that can be cured with high sensitivity upon exposure to actinic radiation and has excellent thermal stability, and a process for producing a lithographic printing plate.
The above-mentioned objects have been accomplished by (1), (6), or (8) to (10). They are described below together with (2) to (5), and (7), which are preferred embodiments.
(1) An ink composition comprising (A) an acid-generating compound having an anion represented by any one of Formulae (I) to (XI), (B) a cationically polymerizable compound, and (C) a colorant,




(in the formulae, R1 to R3 independently denote a monovalent organic group, Rb1 to Rb3, Rf1, and Rf2 independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group, X1 to X3 independently denote a monovalent organic group, and Y1 denotes a hydrogen atom or a monovalent organic group),

(2) the ink composition according to (1) above, wherein the acid-generating compound has an anion represented by either Formula (I) or (II),

(3) the ink composition according to (1) above, wherein the acid-generating compound has an anion represented by any one of Formulae (III) to (XI),

(4) the ink composition according to (3) above, wherein the acid-generating compound has an anion represented by either Formula (VI) or (X),

(5) the ink composition according to any one of (1) to (4) above, wherein it is for inkjet recording use,

(6) an inkjet recording method comprising a step (A′) of discharging an ink composition onto a recording medium, and a step (B′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition, the ink composition being the ink composition according to any one of (1) to (5) above,

(7) the inkjet recording method according to (6) above, wherein the actinic radiation is ultraviolet radiation emitted by a light emitting diode that has a light emission peak wavelength in the range of 350 to 420 nm and generates ultraviolet radiation whose maximum illumination intensity on the surface of a recording medium is 10 to 2,000 mW/cm2,

(8) a printed material recorded by the inkjet recording method according to (6) or (7) above,

(9) a process for producing a lithographic printing plate, the process comprising a step (A′′) of discharging the ink composition according to any one of (1) to (5) above onto a hydrophilic support, and a step (B′′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition, thus forming a hydrophobic image on the hydrophilic support by curing the ink composition, and

(10) a lithographic printing plate produced by the process for producing a lithographic printing plate according to (9) above.



DETAILED DESCRIPTION OF THE INVENTION
The ink composition of the present invention (hereinafter, also simply called an ‘ink’) comprises (A) an acid-generating compound having an anion represented by any one of Formulae (I) to (XI) (hereinafter, also simply called an ‘acid-generating compound’), (B) a cationically polymerizable compound, and (C) a colorant.




(In the formulae, R1 to R3 independently denote a monovalent organic group, Rb1 to Rb3, Rf1, and Rf2 independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group, X1 to X3 independently denote a monovalent organic group, and Y1 denotes a hydrogen atom or a monovalent organic group.)

The acid-generating compound (A) having an anion represented by any one of Formulae (I) to (XI) that can be used in the present invention is preferable since it generates an acid having a very low pKa, high acid strength, and high cationic polymerization initiation ability. Furthermore, the acid-generating compound (A) having an anion represented by any one of Formulae (I) to (XI) is preferable since its counteranion species has very low nucleophilicity, a cationic polymerization growth reaction is not inhibited, and high sensitivity can be achieved. Moreover, it is preferable to use this counteranion species since the thermal decomposition temperature of the initiator is increased and the stability over time can be improved. Furthermore, the acid-generating compound (A) having an anion represented by any one of Formulae (I) to (XI) has a high solubility compared with hexafluorophosphoric acid, hexafluoroantimonic acid, etc., which are known to give high cationic polymerizability.
The present invention is explained in detail below.
(1) Components Contained in Ink Composition
The ink composition of the present invention is radiation-curable, comprises (A) an acid-generating compound having an anion represented by any one of Formulae (I) to (XI) above, (B) a cationically polymerizable compound, and (C) a colorant, and may comprise as necessary (D) a sensitizer, (E) a co-sensitizer, (F) another polymerizable compound, (G) another polymerization initiator, and (H) another component.
The ‘radiation’ referred to in the present invention is not particularly limited as long as it is actinic radiation that can provide energy that enables an initiating species to be generated in the ink composition when irradiated, and broadly includes α rays, γ rays, X rays, ultraviolet rays, visible light, and an electron beam; among these, ultraviolet rays and an electron beam are preferable from the viewpoint of curing sensitivity and the availability of equipment, and ultraviolet rays are particularly preferable. The ink composition of the present invention is therefore preferably an ink composition that can be cured by exposure to ultraviolet rays as radiation.
Furthermore, the ‘acid-generating compound’ referred to in the present invention means a compound that can generate a cationic polymerization initiating species such as an acid or a cation by irradiation with radiation.
The ink composition of the present invention can not only give a high quality printed material by forming an image having high image quality and excellent strength when used in normal printing, but can also be used suitably for production of a resist, a color filter, or an optical disk, and is useful as a stereolithographic material or a holographic material.
Furthermore, by employing an inkjet recording method, since by curing with high sensitivity an image area having high strength can be formed directly on a non-absorbing recording medium based on digital data, the ink composition of the present invention can be used suitably for production of a lithographic printing plate, in particular, a large area lithographic printing plate equal to or larger than A2 size, and the lithographic printing plate thus obtained has excellent plate life.
(A) Acid-Generating Compound Having an Anion Represented by any One of Formulae (I) to (XI)
Rb1 to Rb3 in the anion represented by Formula (I) or (II) independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group. It is also possible for at least two of Rb1 to Rb3 to be bonded to form a ring.
The aryl group substituted with at least one fluorine atom or perfluoroalkyl group may be a group having at least one fluorine atom or perfluoroalkyl group on the aryl ring, and preferred examples thereof include a 3,5-bistrifluoromethylphenyl group and a 3,5-difluorophenyl group.
Preferred examples of the group formed by at least two of Rb1 to Rb3 being bonded include a perfluoroalkylene group and a perfluoroarylene group; a perfluoroalkylene group having 2 to 4 carbons is more preferable, and a perfluoropropylene group is yet more preferable.
Rb1 to Rb3 are preferably a perfluoroalkyl group or a perfluoroaryl group, more preferably a perfluoroalkyl group having 1 to 8 carbons, and yet more preferably a perfluoroalkyl group having 1 to 4 carbons.
R1 to R3 in the anion represented by any one of Formulae (III) to (XI) independently denote a monovalent organic group. It is also possible for at least two of R1 to R3 to be bonded to form a ring.
Examples of the monovalent organic group include an alkyl group having 1 to 20 carbons, an alkenyl group having 2 to 20 carbons, an alkynyl group having 2 to 20 carbons, an aryl group having 6 to 20 carbons, an arylalkyl group having 7 to 21 carbons, a cyclic hydrocarbon group having 3 to 20 carbons, and a heterocyclic group having 4 to 20 carbons.
The alkyl group denoted by R1 to R3 preferably has 1 to 18 carbons, and particularly preferably 1 to 12 carbons, may be a straight chain, and may have a substituent.
The alkenyl group denoted by R1 to R3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The alkynyl group denoted by R1 to R3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The aryl group denoted by R1 to R3 preferably has 6 to 14 carbons, and particularly preferably 6 to 10 carbons, and may further have a substituent.
The arylalkyl group denoted by R1 to R3 preferably has 7 to 15 carbons, and particularly preferably 7 to 11 carbons, and may further have a substituent.
The cyclic hydrocarbon group denoted by R1 to R3 is a cyclic hydrocarbon group other than the above-mentioned aryl group, and preferably a substituted or unsubstituted cyclic hydrocarbon group having 3 to 14 carbons.
The heterocyclic group denoted by R1 to R3 is preferably a substituted or unsubstituted heterocyclic group having 3 to 13 carbons, and the hetero atom contained in the heterocyclic group is preferably a nitrogen atom, an oxygen atom, or a sulfur atom.
Examples of the substituent that the alkyl group, the alkenyl group, the alkynyl group, the aryl group, the arylalkyl group, the cyclic hydrocarbon group, and the heterocyclic group denoted by R1 to R3 may have include the substituent groups below.
(Substituent Groups)
A halogen atom (a chlorine atom, a bromine atom, an iodine atom), an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an arylalkyl group, an acyl group, an alkoxycarbonyl group, a cyclic hydrocarbon group, a heterocyclic group, a hydroxy group, an alkoxy group, an aryloxy group, an N,N-dialkylamino group, an N,N-diarylamino group, an N-alkyl-N-arylamino group, an alkylsulfoxy group, an arylsulfoxy group, an N-alkylacylamino group, an N-arylacylamino group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, an N-alkyl-N-alkoxycarbonylamino group, an N-alkyl-N-aryloxycarbonylamino group, an N-aryl-N-alkoxycarbonylamino group, an N,N-dialkylcarbamoyl group, an N-arylcarbamoyl group, an N,N-diarylcarbamoyl group, an N-alkyl-N-arylcarbamoyl group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an N,N-dialkylsulfinamoyl group, an N,N-diarylsulfinamoyl group, an N-alkyl-N-arylsulfinamoyl group, an N,N-dialkylsulfamoyl group, an N,N-diarylsulfamoyl group, an N-alkyl-N-arylsulfamoyl group, a dialkylphosphono group (—PO3(alkyl)2), a diarylphosphono group (—PO3(aryl)2), an alkylarylphosphono group (—PO3(alkyl)(aryl)), a dialkylphosphonooxy group (—OPO3(alkyl)2), a diarylphosphonooxy group (—OPO3(aryl)2), an alkylarylphosphonooxy group (—OPO3(alkyl)(aryl)), a cyano group, a nitro group, an alkenyl group, an alkynyl group, and an oxo group.
These substituents may be further substituted with these substituents, and they may be bonded to each other to form a ring if this is possible.
When a fluorine atom is contained as a substituent, the group corresponding to Rf1 or Rf2, which will be described later, is not included as R1 to R3.
Rf1 and Rf2 in the anion represented by any one of Formulae (III) to (XI) independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group. It is also possible for Rf1 and Rf2 to be bonded to form a ring.
The aryl group substituted with at least one fluorine atom or perfluoroalkyl group may be a group having at least one fluorine atom or perfluoroalkyl group on the aryl ring, and preferred examples thereof include a 3,5-bistrifluoromethylphenyl group and a 3,5-difluorophenyl group.
Preferred examples of the group formed by Rf1 and Rf2 being bonded include a perfluoroalkylene group and a perfluoroarylene group.
Rf1 and Rf2 are preferably a perfluoroalkyl group or a perfluoroaryl group, more preferably a perfluoroalkyl group having 1 to 8 carbons, and yet more preferably a perfluoroalkyl group having 1 to 4 carbons.
X1 to X3 in the anion represented by any one of Formulae (III) to (XI) independently denote a monovalent organic group. It is also possible for at least two of X1 to X3 to be bonded to form a ring.
Examples of the monovalent organic group include an alkyl group having 1 to 20 carbons, an alkenyl group having 2 to 20 carbons, an alkynyl group having 2 to 20 carbons, an aryl group having 6 to 20 carbons, an arylalkyl group having 6 to 21 carbons, a cyclic hydrocarbon group having 3 to 20 carbons, a heterocyclic group having 4 to 20 carbons, an acyl group having 2 to 20 carbons, an alkylsulfinyl group having 1 to 20 carbons, an arylsulfinyl group having 6 to 20 carbons, and a cyano group.
The alkyl group denoted by X1 to X3 preferably has 1 to 18 carbons, and particularly preferably 1 to 12 carbons, may be a straight chain, and may have a substituent.
The alkenyl group denoted by X1 to X3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The alkynyl group denoted by X1 to X3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The aryl group denoted by X1 to X3 preferably has 6 to 14 carbons, and particularly preferably 6 to 10 carbons, and may further have a substituent.
The arylalkyl group denoted by X1 to X3 preferably has 7 to 15 carbons, and particularly preferably 7 to 11 carbons, and may further have a substituent.
The cyclic hydrocarbon group denoted by X1 to X3 is a cyclic hydrocarbon group other than the above-mentioned aryl group, and is preferably a substituted or unsubstituted cyclic hydrocarbon group having 3 to 14 carbons.
The heterocyclic group denoted by X1 to X3 is preferably a substituted or unsubstituted heterocyclic group having 3 to 13 carbons, and the hetero atom contained in the heterocyclic group is preferably a nitrogen atom, an oxygen atom, or a sulfur atom.
The acyl group denoted by X1 to X3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The alkylsulfinyl group denoted by X1 to X3 preferably has 2 to 18 carbons, and particularly preferably 2 to 12 carbons, and may further have a substituent.
The arylsulfinyl group having 6 to 20 carbons denoted by X1 to X3 preferably has 6 to 18 carbons, and particularly preferably 7 to 12 carbons, and may further have a substituent.
Examples of the substituent that the alkyl group, the alkenyl group, the alkynyl group, the aryl group, the arylalkyl group, the cyclic hydrocarbon group, and the heterocyclic group denoted by X1 to X3 may have include the substituent groups below.
(Substituent Groups)
A halogen atom (a fluorine atom, a chlorine atom, a bromine atom, an iodine atom), an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an arylalkyl group, an acyl group, an alkoxycarbonyl group, a cyclic hydrocarbon group, a heterocyclic group, a hydroxy group, an alkoxy group, an aryloxy group, an N,N-dialkylamino group, an N,N-diarylamino group, an N-alkyl-N-arylamino group, an alkylsulfoxy group, an arylsulfoxy group, an N-alkylacylamino group, an N-arylacylamino group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, an N-alkyl-N-alkoxycarbonylamino group, an N-alkyl-N-aryloxycarbonylamino group, an N-aryl-N-alkoxycarbonylamino group, an N,N-dialkylcarbamoyl group, an N-arylcarbamoyl group, an N,N-diarylcarbamoyl group, an N-alkyl-N-arylcarbamoyl group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an N,N-dialkylsulfinamoyl group, an N,N-diarylsulfinamoyl group, an N-alkyl-N-arylsulfinamoyl group, an N,N-dialkylsulfamoyl group, an N,N-diarylsulfamoyl group, an N-alkyl-N-arylsulfamoyl group, a dialkylphosphono group (—PO3(alkyl)2), a diarylphosphono group (—PO3(aryl)2), an alkylarylphosphono group (—PO3(alkyl)(aryl)), a dialkylphosphonooxy group (—OPO3(alkyl)2), a diarylphosphonooxy group (—OPO3(aryl)2), an alkylarylphosphonooxy group (—OPO3(alkyl)(aryl)), a cyano group, a nitro group, an alkenyl group, an alkynyl group, and an oxo group.
These substituents may be further substituted with these substituents, and they may be bonded to each other to form a ring if this is possible.
From the viewpoint of reduction of the nucleophilicity of the anion, X1 to X3 are preferably a perfluoroalkyl group having 1 to 8 carbons or a substituted aryl group having 6 to 12 carbons substituted with at least one electron-withdrawing group such as a halogen atom, a cyano group, a nitro group, a perfluoroalkyl group, an alkylsulfonyl group, an arylsulfonyl group, an alkoxycarbonyl group, or an aryloxycarbonyl group, and more preferably a perfluoroalkyl group having 1 to 8 carbons or a perfluoroaryl group having 6 to 12 carbons.
Y1 in the anion represented by Formula (X) denotes a hydrogen atom or a monovalent organic group, and is preferably a hydrogen atom, an alkyl group, or an aryl group, and more preferably a hydrogen atom. The monovalent organic group denoted by Y1 has the same meaning as that of the monovalent organic group denoted by X1 to X3, and preferred ranges are also the same. It is also possible for Y1 to be bonded to X1 and/or X2 to form a ring.
Furthermore, from the viewpoint of the synthetic suitability of the compound and reduction of the nucleophilicity of the anion, a compound having an anion represented by Formula (III) or Formula (XI) is preferable, a compound having an anion represented by Formula (IV) or Formula (VII) is more preferable, and among them it is most preferable for X1 to X3 to be a perfluoroalkyl group having 1 to 8 carbons or a perfluoroaryl group having 6 to 12 carbons from the viewpoint of reduction of the nucleophilicity of the anion. Furthermore, it is most preferable for Y1 to be a hydrogen atom from the viewpoint of synthetic suitability of the compound and reduction of the nucleophilicity of the anion.
Moreover, from the viewpoint of reduction of the nucleophilicity of the anion, a compound having an anion represented by Formula (I), Formula (II), Formula (III), Formula (VI), or Formula (X) is preferable, and a compound having an anion represented by Formula (VI) or Formula (X) is more preferable.
Preferred specific examples of the anion represented by Formula (I) are illustrated below.




Furthermore, preferred specific examples of the anion represented by Formula (II) are illustrated below.







Preferred specific examples of the anion represented by any one of Formulae (III) to (XI) are illustrated below. In the present invention, the chemical formula is expressed in the form of a simplified structure formula, and a solid line without an explicit element or substituent group denotes a hydrocarbon group.







A cation that pairs with the anion represented by any one of Formulae (I) to (XI) may be an onium ion of a known onium salt or an organometallic cation, and may be a monovalent cation or a polyvalent cation.
Examples of the onium ion include onium ions such as iodonium, sulfonium, phosphonium, diazonium, ammonium, pyridinium, quinolinium, acridinium, oxonium, selenonium, and arsonium, and among these, onium ions such as iodonium, sulfonium, phosphonium, diazonium, quinolinium, and acridinium are preferable.
Examples of the onium ion include cations such as onium ions of onium salts of group 15 to 17 elements described in JP-A-6-184170, etc., diazonium ions of diazonium salts described in S. I. Schlesinger, Photogr. Sci. Eng., 18, 387 (1974), T. S. Bal et al., Polymer, 21, 423 (1980), etc., ammonium ions of ammonium salts described in U.S. Pat. Nos. 4,069,055, 4,069,056, and Re 27,992, JP-A-3-140140, etc., phosphonium ions of phosphonium salts described in D. C. Necker et al., Macromolecules, 17, 2468 (1984), C. S. Wen et al., Tech, Proc. Conf. Rad. Curing ASIA, p. 478 Tokyo, October (1988), U.S. Pat. Nos. 4,069,055 and 4,069,056, JP-A-9-202873, etc., iodonium ions of iodonium salts described in J. V. Crivello et al., Macromolecules, 10 (6), 1307 (1977), Chem. & Eng. News, November 28, p. 31 (1988), European Patent Nos. 104,143, 339,049, and 410,201, JP-A-2-150848, JP-A-2-296514, etc., sulfonium ions of sulfonium salts described in J. V. Crivello et al., Polymer J. 17, 73 (1985), J. V. Crivello et al., J. Org. Chem., 43, 3055 (1978), W. R. Watt et al., J. Polymer Sci., Polymer Chem. Ed., 22, 1789 (1984), J. V. Crivello et al., Polymer Bull., 14, 279 (1985), J. V. Crivello et al., Macromolecules, 14(5), 1141 (1981), J. V. Crivello et al., J. Polymer Sci., Polymer Chem. Ed., 17, 2877 (1979), European Patent Nos. 370, 693, 161, 811, 410, 201, 339,049, 233, 567, 297, 443, and 297,442, U.S. Pat. Nos. 3,902,114, 4,933,377, 4,760,013, 4,734,444, and 2,833,827, German Patent Nos. 2,904,626, 3,604,580, and 3,604,581, JP-A-7-28237, JP-A-8-27102, etc., quinolinium ions of quinolinium salts described in JP-A-9-221652, etc. selenonium ions of selenonium salts described in J. V. Crivello et al., Macromolecules, 10 (6), 1307 (1977), J. V. Crivello et al., J. Polymer Sci., Polymer Chem. Ed., 17, 1047 (1979), etc., and arsonium ions of arsonium salts described in C. S. Wen et al., Tech, Proc. Conf. Rad. Curing ASIA, p. 478 Tokyo, October (1988), etc., but should not be construed as being limited thereto.
Furthermore, preferred examples of the onium ion in the acid-generating compound (A) include cations having structures represented by Formulae (Ca-I) to (Ca-VI) below.




In Formulae (Ca-I) to (Ca-VI) above, R1 to R3 independently denote an aryl group, R4 to R6 independently denote an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a cyclic hydrocarbon group, or a heterocyclic group, R7 to R11 independently denote an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a cyclic hydrocarbon group, a heterocyclic group, an alkoxy group, or an aryloxy group, and R12 to R17 independently denote a hydrogen atom, a halogen atom, or a monovalent organic group.
The alkyl group denoted by R4 to R11 preferably has 1 to 30 carbons, more preferably 1 to 20 carbons, and particularly preferably 1 to 8 carbons, may be a straight chain, and may have a substituent.
The alkenyl group denoted by R4 to R11 preferably has 2 to 30 carbons, more preferably 2 to 20 carbons, and particularly preferably 2 to 8 carbons, and may further have a substituent.
The alkynyl group denoted by R4 to R11 preferably has 2 to 30 carbons, more preferably 2 to 20 carbons, and particularly preferably 2 to 8 carbons, and may further have a substituent.
The aryl group denoted by R1 to R11 preferably has 6 to 30 carbons, more preferably 6 to 20 carbons, and particularly preferably 6 to 10 carbons, and may further have a substituent.
The cyclic hydrocarbon group denoted by R4 to R11 preferably has 3 to 30 carbons, more preferably 3 to 20 carbons, and particularly preferably 3 to 10 carbons, and may further have a substituent.
The heterocyclic group denoted by R4 to R11 preferably has 4 to 30 carbons, more preferably 4 to 20 carbons, and particularly preferably 4 to 10 carbons, and may further have a substituent. Furthermore, the hetero atom contained in the heterocyclic group is preferably a nitrogen atom, an oxygen atom, or a sulfur atom.
The alkoxy group denoted by R7 to R11 preferably has 1 to 30 carbons, more preferably 1 to 20 carbons, and particularly preferably 1 to 8 carbons. Furthermore, the alkoxy group may have a substituent described below, and the alkyl moiety of the alkoxy group may be an alkenyl group, an alkynyl group, a cyclic hydrocarbon group, or a heterocyclic group other than an aromatic group.
The aryloxy group denoted by R7 to R11 preferably has 6 to 30 carbons, more preferably 6 to 20 carbons, and particularly preferably 6 to 10 carbons. Furthermore, the aryloxy group may have a substituent described below, and the aryl moiety of the aryloxy group may be an aromatic heterocyclic group.
In Formula (Ca-II), R2 and R3 may be bonded to each other to form a ring if this is possible.
In Formula (Ca-III), two or more of R4 to R6 may be bonded to each other to form a ring if this is possible.
In Formula (Ca-IV), two or more of R7 to R10 may be bonded to each other to form a ring if this is possible.
In Formula (Ca-V), two or more of R11 to R14 may be bonded to each other to form a ring if this is possible.
In Formula (Ca-VI), two or more of R15 to R17 may be bonded to each other to form a ring if this is possible.
With regard to the substituent that may be possessed by the alkyl group, the alkenyl group, the alkynyl group, the aryl group, the hydrocarbon group, the heterocyclic group, the alkoxy group, or the aryloxy group, a monovalent non-metallic atomic group other than hydrogen is used, and preferred examples thereof include a halogen atom (—F, —Br, —Cl, —I), a hydroxyl group, an alkyl group, an aryl group, an alkenyl group, an alkynyl group, an alkoxy group, an aryloxy group, a mercapto group, an alkylthio group, an arylthio group, an alkyldithio group, an aryldithio group, an amino group, an N-alkylamino group, an N,N-dialkylamino group, an N-arylamino group, an N,N-diarylamino group, an N-alkyl-N-arylamino group, an acyloxy group, a carbamoyloxy group, an N-alkylcarbamoyloxy group, an N-arylcarbamoyloxy group, an N,N-dialkylcarbamoyloxy group, an N,N-diarylcarbamoyloxy group, an N-alkyl-N-arylcarbamoyloxy group, an alkylsulfoxy group, an arylsulfoxy group, an acylthio group,
an acylamino group, an N-alkylacylamino group, an N-arylacylamino group, a ureido group, an N′-alkylureido group, an N,N′-dialkylureido group, an N′-arylureido group, an N,N′-diarylureido group, an N′-alkyl-N′-arylureido group, an N-alkylureido group, an N-arylureido group, an N′-alkyl-N-alkylureido group, an N′-alkyl-N-arylureido group, an N,N′-dialkyl-N-alkylureido group, an N′,N′-dialkyl-N-arylureido group, an N′-aryl-N-alkylureido group, an N′-aryl-N-arylureido group, an N′,N′-diaryl-N-alkylureido group, an N,N′-diaryl-N-arylureido group, an N′-alkyl-N′-aryl-N-alkylureido group, an N′-alkyl-N′-aryl-N-arylureido group, an alkoxycarbonylamino group, an aryloxycarbonylamino group, an N-alkyl-N-alkoxycarbonylamino group, an N-alkyl-N-aryloxycarbonylamino group, an N-aryl-N-alkoxycarbonylamino group, an N-aryl-N-aryloxycarbonylamino group,
a formyl group, an acyl group, a carboxyl group and conjugate base group thereof (hereinafter, called a carboxylate), an alkoxycarbonyl group, an aryloxycarbonyl group, a carbamoyl group, an N-alkylcarbamoyl group, an N,N-dialkylcarbamoyl group, an N-arylcarbamoyl group, an N,N-diarylcarbamoyl group, an N-alkyl-N-arylcarbamoyl group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, a sulfo group (—SO3H) and conjugate base group thereof (hereinafter, called a sulfonate group), an alkoxysulfonyl group, an aryloxysulfonyl group, a sulfinamoyl group, an N-alkylsulfinamoyl group, an N,N-dialkylsulfinamoyl group, an N-arylsulfinamoyl group, an N,N-diarylsulfinamoyl group, an N-alkyl-N-arylsulfinamoyl group, a sulfamoyl group, an N-alkylsulfamoyl group, an N,N-dialkylsulfamoyl group, an N-arylsulfamoyl group, an N,N-diarylsulfamoyl group, an N-alkyl-N-arylsulfamoyl group, an N-acylsulfamoyl group and conjugate base group thereof, an N-alkylsulfonylsulfamoyl group (—SO2NHSO2(alkyl)) and conjugate base group thereof, an N-arylsulfonylsulfamoyl group (—SO2NHSO2(aryl)) and conjugate base group thereof, an N-alkylsulfonylcarbamoyl group (—CONHSO2(alkyl)) and conjugate base group thereof, an N-arylsulfonylcarbamoyl group (—CONHSO2(aryl)) and conjugate base group thereof,
a silyl group, an alkoxysilyl group (—Si(O-alkyl)3), an aryloxysilyl group (—Si(O-aryl)3), a hydroxysilyl group (—Si(OH)3) and conjugate base group thereof, a phosphono group (—PO3H2) and conjugate base group thereof (hereinafter, called a phosphonate group), a dialkylphosphono group (—PO3(alkyl)2), a diarylphosphono group (—PO3(aryl)2), an alkylarylphosphono group (—PO3(alkyl)(aryl)), a monoalkylphosphono group (—PO3H(alkyl)) and conjugate base group thereof (hereinafter, called an alkylphosphonate group), a monoarylphosphono group (—PO3H(aryl)) and conjugate base group thereof (hereinafter, called an arylphosphonate group), a phosphonooxy group (—OPO3H2) and conjugate base group thereof (hereinafter, called a phosphonatooxy group), a dialkylphosphonooxy group (—OPO3(alkyl)2), a diarylphosphonooxy group (—OPO3(aryl)2), an alkylarylphosphonooxy group (—OPO3(alkyl)(aryl)), a monoalkylphosphonooxy group (—OPO3H(alkyl)) and conjugate base group thereof (hereinafter, called an alkylphosphonatooxy group), a monoarylphosphonooxy group (—OPO3H(aryl)) and conjugate base group thereof (hereinafter, called an arylphosphonatooxy group), a cyano group, and a nitro group. These substituents may be further substituted with the above-mentioned substituent, and may form a ring if this is possible.
R12 to R17 independently denote a hydrogen atom, a halogen atom, or a monovalent organic group.
Examples of the halogen atom denoted by R12 to R17 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom, a chlorine atom, or a bromine atom is preferable.
Examples of the monovalent organic group denoted by R12 to R17 include a hydroxyl group, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a cyclic hydrocarbon group, a heterocyclic group, an alkoxy group, an aryloxy group, an acyl group, an alkoxycarbonyl group, an acyloxy group, —SO3—Ra, —NRbRc, a cyano group, —SiRdReRf, —SORg, —SO2Rg, and a nitro group; Ra denotes a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an arylalkyl group, an alkali metal atom, or quaternary ammonium, Rb, Rc, and Rg independently denote an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a cyclic hydrocarbon group, or a heterocyclic group, and Rd to Rf independently denote an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a cyclic hydrocarbon group, a heterocyclic group, an alkoxy group, or an aryloxy group.
The alkyl group, alkenyl group, alkynyl group, aryl group, cyclic hydrocarbon group, heterocyclic group, alkoxy group, and aryloxy group denoted by R12 to R17 have the same meanings as those denoted by R7 to R11 above, and preferred ranges are also the same. Furthermore, these groups may have the above-mentioned substituent.
The acyl group and the alkoxycarbonyl group denoted by R12 to R17 preferably have 1 to 30 carbons in the carbon chain side, and particularly preferably 1 to 12 carbons, may be a straight chain, and may have the above-mentioned substituent.
The acyloxy group denoted by R12 to R17 preferably has 1 to 30 carbons, and particularly preferably 1 to 12 carbons, may be a straight chain, and may have the above-mentioned substituent.
Ra in —SO3—Ra denoted by R12 to R17 is preferably a hydrogen atom, the above-mentioned alkyl group, which may have a substituent, the above-mentioned aryl group, which may have a substituent, a lithium atom, a sodium atom, or a potassium atom.
The above-mentioned alkyl group, alkenyl group, alkynyl group, aryl group, cyclic hydrocarbon group, and heterocyclic group denoted by Rb and Rc in —NRbRc have the same meanings as those denoted by R7 to R11 above, and preferred ranges are also the same. Furthermore, these groups may have the above-mentioned substituent.
The alkyl group, alkenyl group, alkynyl group, aryl group, cyclic hydrocarbon group, heterocyclic group, alkoxy group, and aryloxy group denoted by Rd to Rf in —SiRdReRf have the same meanings as those denoted by R7 to R11 above, and preferred ranges are also the same. Furthermore, these groups may have the above-mentioned substituent.
The alkyl group, alkenyl group, alkynyl group, aryl group, cyclic hydrocarbon group, and heterocyclic group denoted by Rg in —SORg or —SO2Rg have the same meanings as those denoted by R7 to R11 above, and preferred ranges are also the same. Furthermore, these groups may have the above-mentioned substituent.
Preferred specific examples of the onium ion in the acid-generating compound (A) include countercations having the structures denoted by Ca-1 to Ca-45 below.

























The organometallic cation of the acid-generating compound (A) is a cation containing a transition metal atom and a substituted or unsubstituted aromatic compound having an arene- or cyclopentadienyl-based ligand; it is an organometallic complex cation substantially not containing any metal hydride or any metal alkyl functional group selected from compounds described in U.S. Pat. No. 4,985,340, and is represented by the formula below.

[(L1)(L2)M]q+

In the formula, M denotes Cr, Mo, W, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Pd, Pt, or Ni; preferably Cr, Mo, W, Mn, Fe, Ru, Co, Pd, or Ni; and most preferably Mn or Fe, L1 denotes one or two cyclic polyunsaturated ligands, which may be identical or different, selected from the group consisting of substituted and unsubstituted cyclopentadienyl, cyclohexadienyl, cycloheptatrienyl, cycloheptatriene, cyclooctatetraene, a heterocyclic compound, an aromatic compound (selected from substituted and unsubstituted arene compounds), a compound having 2 to 4 condensed rings, and a polymer constituent unit [e.g. a phenyl group such as polystyrene, poly(styrene-co-butadiene), poly(styrene-co-methyl methacrylate), or poly(α-methylstyrene); a cyclopentadiene group such as poly(vinylcyclopentadiene); a pyridine group such as poly(vinylpyridine), etc.], each ligand being capable of donating 3 to 8 electrons to the valence shell of M; L2 may be absent, or denotes 1 to 3 non-anionic ligands, which may be identical or different, that donate an even number of electrons, selected from the group consisting of carbon oxide, a ketone, an olefin, an ether, nitrosonium, a phosphine, a phosphite, an arsenic or antimony-related derivative, an organonitrile, an amine, an alkyne, isonitrile, and dinitrogen, provided that the total electric charge donated to M generates a net residual positive charge q for said complex. q is an integer of 1 or 2, and denotes the residual charge of said complex cation.
With regard to a process for producing the acid-generating compound having an organometallic cation, methods described in EPO No. 094,914, and U.S. Pat. Nos. 5,089,536, 4,868,288, and 5,073,476 can be cited as examples. The organometallic cation that can be used in the present invention is generally not useful as a catalyst for Ziegler-Natta or coordination polymerization of an olefin or an acetylene. This is because such polymerization needs a metal hydride or a metal-alkyl functional group, which is not present in a catalyst salt or an initiator salt useful in the present invention. Furthermore, the acid-generating compound having an organometallic cation that can be used in the present invention does not need a metal hydride or a metal alkyl cocatalyst, which is normally used in a Ziegler-Natta or coordination catalyst for polymerization of an olefin or an acetylene. In contrast to the Ziegler-Natta catalyst, the acid-generating compound having an organometallic cation that can be used in the present invention is generally stable and active under external conditions that include normal levels of oxygen and water in the air.
Preferred specific examples of the organometallic cation include bis(η5-cyclopentadienyl)iron(1+), (η5-isopropylcyclopentadienyl)(η5-cyclopentadienyl)iron(1+), (η5-cyclopentadienyl)(η6-xylene)iron(1+), (η5-cyclopentadienyl)(η6-toluene)iron(1+), (η5-cyclopentadienyl)(η6-mesitylene)iron(1+), (η5-cyclopentadienyl)(η6-pyrene)iron(1+), (η5-cyclopentadienyl)(η6-naphthalene)iron(1+), (η5-cyclopentadienyl)(η6-dodecylphenyl)iron(1+), bis(η6-xylene)iron(2+), bis(η6-mesitylene)iron(2+), bis(η6-durene)iron(2+), bis(η6-pentamethylbenzene)iron(2+), and bis(η6-dodecylbenzene)iron(2+).
The onium ion used in the present invention is preferably a triarylsulfonium salt from the viewpoint of sensitivity and thermal stability, is preferably a triarylsulfonium salt substituted with at least one electron-withdrawing group such as a trifluoromethyl group, a halogen atom, an ester group, a sulfoxide group, a cyano group, an amide group, a carboxyl group, or a carbonyl group from the viewpoint of improvement of sensitivity, and is more preferably a triarylsulfonium salt substituted with at least one of a fluoro group (—F), a trifluoromethyl group (—CF3), a chloro group (—Cl), and a bromo group (—Br), yet more preferably a sulfonium salt in which each aryl skeleton is substituted with a halogen atom, and most preferably a sulfonium salt substituted with three chloro groups.
The ink composition of the present invention generates an acid having an anion represented by any one of Formulae (I) to (XI) with a very low pKa, the composition having a high acid strength and therefore a high ability to initiate cationic polymerization. Furthermore, since the nucleophilicity of the counteranion species is very low, a growth reaction of the cationic polymerization is not inhibited, thus giving high sensitivity. Moreover, employing this counteranion makes the thermal decomposition temperature of the initiator high and improves the stability over time. Furthermore, it has high solubility compared with a known acid-generating agent such as an onium salt that generates hexafluorophosphoric acid or hexafluoroantimonic acid, which is known to give high cationic polymerizability.
An onium salt having an anion represented by any one of Formulae (I) to (XI) may be synthesized by salt exchange between a metal salt or an ammonium salt of an anion represented by any one of Formula (I) to (XI) and an onium salt compound (a halide, an acetate, a tetrafluoroborate, a sulfonate, a perchlorate, etc.).
The above-mentioned acid-generating compound having an anion represented by any one of Formulae (I) to (XI) is preferably a compound formed by combining a cation (Ca-1 to 45 or specific examples of the organometallic cation) and an anion that are described above as specific examples, and is more preferably a compound illustrated below.


















































































The onium ion used in the present invention is preferably a triarylsulfonium from the viewpoint of sensitivity and thermal stability, is preferably a triarylsulfonium salt substituted with at least one electron-withdrawing group such as a trifluoromethyl group, a halogen atom, an ester group, a sulfoxide group, a cyano group, an amide group, a carboxyl group, or a carbonyl group from the viewpoint of improvement of sensitivity, and more preferably a triarylsulfonium salt substituted with at least one of a trifluoromethyl group, a fluoro group, a chloro group, and a bromo group. It is preferably a triarylsulfonium salt in which each aryl group is substituted with at least one halogen atom, and most preferably a triarylsulfonium salt in which each aryl group is substituted with one chloro group.
The acid-generating compound having an anion represented by any one of Formulae (I) to (XI) may be added to the ink composition at a proportion of 0.1 to 50 wt % relative to the ink composition, more preferably 0.5 to 30 wt %, and particularly preferably 1 to 20 wt %. It is preferable for the amount added to be in the above-mentioned range since the sensitivity is good and a non-image area is not stained during printing. Such an onium-based polymerization initiator may be used singly or in a combination of two or more types.
(B) Cationically Polymerizable Compound
The ink composition of the present invention comprises a cationically polymerizable compound.
The cationically polymerizable compound that can be used in the present invention is not particularly limited as long as it is a compound that undergoes a polymerization reaction by virtue of a cationic polymerization initiating species generated by a cationic polymerization initiator, which will be described later, and is cured, and various known types of cationically polymerizable monomers known as cationically photopolymerizable monomers may be used. Examples of the cationically polymerizable monomer include, for example, epoxy compounds, vinyl ether compounds, and oxetane compounds described in JP-A-6-9714, JP-A-2001-31892, JP-A-2001-40068, JP-A-2001-55507, JP-A-2001-310938, JP-A-2001-310937, JP-A-2001-220526, etc. As the cationically polymerizable compound, for example, a cationically polymerizable type photocuring resin is known, and in recent years cationically photopolymerizable type photocuring resins sensitized to a visible light wavelength region of 400 nm or longer have been disclosed in, for example, JP-A-6-43633 and JP-A-8-324137.
Examples of the epoxy compounds include aromatic epoxides, alicyclic epoxides, and aliphatic epoxides, and examples of the aromatic epoxide include di- or polyglycidyl ethers produced by a reaction between epichlorohydrin and a polyhydric phenol having at least one aromatic nucleus or an alkylene oxide adduct thereof; specific examples include di- or polyglycidyl ethers of bisphenol A or an alkylene oxide adduct thereof, di- or polyglycidyl ethers of hydrogenated bisphenol A or an alkylene oxide adduct thereof, and novolac type epoxy resins. Examples of the alkylene oxide above include ethylene oxide and propylene oxide.
Examples of the alicyclic epoxides include cyclohexene oxide- and cyclopentene oxide-containing compounds obtained by epoxidizing a compound having at least one cycloalkene ring such as a cyclohexene ring or a cyclopentene ring with an appropriate oxidizing agent such as hydrogen peroxide or a peracid.
Examples of the aliphatic epoxides include di- or polyglycidyl ethers of an aliphatic polyhydric alcohol or an alkylene oxide adduct thereof, and representative examples thereof include diglycidyl ethers of an alkylene glycol such as the diglycidyl ether of ethylene glycol, the diglycidyl ether of propylene glycol, and the diglycidyl ether of 1,6-hexanediol, polyglycidyl ethers of a polyhydric alcohol such as the di- or triglycidyl ether of glycerol or an alkylene oxide adduct thereof, and diglycidyl ethers of a polyalkylene glycol such as the diglycidyl ether of polyethylene glycol or an alkylene oxide adduct thereof and the diglycidyl ether of polypropylene glycol or an alkylene oxide adduct thereof. Examples of the alkylene oxide above include ethylene oxide and propylene oxide.
Detailed examples of monofunctional and polyfunctional epoxy compounds that can be used in the present invention are now given.
Examples of monofunctional epoxy compounds used in the present invention include phenyl glycidyl ether, p-tert-butylphenyl glycidyl ether, butyl glycidyl ether, 2-ethylhexyl glycidyl ether, allyl glycidyl ether, 1,2-butylene oxide, 1,3-butadiene monooxide, 1,2-epoxydodecane, epichlorohydrin, 1,2-epoxydecane, styrene oxide, cyclohexene oxide, 3-methacryloyloxymethylcyclohexene oxide, 3-acryloyloxymethylcyclohexene oxide, and 3-vinylcyclohexene oxide.
Furthermore, examples of polyfunctional epoxy compounds include bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, brominated bisphenol A diglycidyl ether, brominated bisphenol F diglycidyl ether, brominated bisphenol S diglycidyl ether, epoxy novolac resins, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, hydrogenated bisphenol S diglycidyl ether, 2-(3,4-epoxycyclohexyl-5,5-spiro-3,4-epoxy)cyclohexane-meta-dioxane, bis(3,4-epoxycyclohexylmethyl)adipate, bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate, 3,4-epoxy-6-methylcyclohexenyl 3′,4′-epoxy-6′-methylcyclohexenecarboxylate, methylenebis(3,4-epoxycyclohexane), dicyclopentadiene diepoxide, the di(3,4-epoxycyclohexylmethyl)ether of ethylene glycol, ethylene bis(3,4-epoxycyclohexanecarboxylate), dioctyl epoxyhexahydrophthalate, di-2-ethylhexyl epoxyhexahydrophthalate, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol triglycidyl ether, trimethylolpropane triglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, 1,13-tetradecadiene dioxide, limonene dioxide, 1,2,7,8-diepoxyoctane, and 1,2,5,6-diepoxycyclooctane.
Among these epoxy compounds, the aromatic epoxides and the alicyclic epoxides are preferable from the viewpoint of excellent curing speed, and the alicyclic epoxides are particularly preferable.
Examples of the vinyl ether compounds include di- or tri-vinyl ether compounds such as ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, propylene glycol divinyl ether, dipropylene glycol divinyl ether, butanediol divinyl ether, hexanediol divinyl ether, cyclohexanedimethanol divinyl ether, and trimethylolpropane trivinyl ether, and monovinyl ether compounds such as ethyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, octadecyl vinyl ether, cyclohexyl vinyl ether, hydroxybutyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexanedimethanol monovinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, isopropenyl vinyl ether-O-propylene carbonate, dodecyl vinyl ether, and diethylene glycol monovinyl ether.
Detailed examples of monofunctional vinyl ethers and polyfunctional vinyl ethers are given below.
Specific examples of monofunctional vinyl ethers include methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, n-butyl vinyl ether, t-butyl vinyl ether, 2-ethylhexyl vinyl ether, n-nonyl vinyl ether, lauryl vinyl ether, cyclohexyl vinyl ether, cyclohexylmethyl vinyl ether, 4-methylcyclohexylmethyl vinyl ether, benzyl vinyl ether, dicyclopentenyl vinyl ether, 2-dicyclopentenoxyethyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, butoxyethyl vinyl ether, methoxyethoxyethyl vinyl ether, ethoxyethoxyethyl vinyl ether, methoxypolyethylene glycol vinyl ether, tetrahydrofurfuryl vinyl ether, 2-hydroxyethyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 4-hydroxymethylcyclohexylmethyl vinyl ether, diethylene glycol monovinyl ether, polyethylene glycol vinyl ether, chloroethyl vinyl ether, chlorobutyl vinyl ether, chloroethoxyethyl vinyl ether, phenylethyl vinyl ether, and phenoxypolyethylene glycol vinyl ether.
Furthermore, examples of polyfunctional vinyl ethers include divinyl ethers such as ethylene glycol divinyl ether, diethylene glycol divinyl ether, polyethylene glycol divinyl ether, propylene glycol divinyl ether, butylene glycol divinyl ether, hexanediol divinyl ether, bisphenol A alkylene oxide divinyl ether, and bisphenol F alkylene oxide divinyl ether; and polyfunctional vinyl ethers such as trimethylolethane trivinyl ether, trimethylolpropane trivinyl ether, ditrimethylolpropane tetravinyl ether, glycerol trivinyl ether, pentaerythritol tetravinyl ether, dipentaerythritol pentavinyl ether, dipentaerythritol hexavinyl ether, an ethylene oxide adduct of trimethylolpropane trivinyl ether, a propylene oxide adduct of trimethylolpropane trivinyl ether, an ethylene oxide adduct of ditrimethylolpropane tetravinyl ether, a propylene oxide adduct of ditrimethylolpropane tetravinyl ether, an ethylene oxide adduct of pentaerythritol tetravinyl ether, a propylene oxide adduct of pentaerythritol tetravinyl ether, an ethylene oxide adduct of dipentaerythritol hexavinyl ether, and a propylene oxide adduct of dipentaerythritol hexavinyl ether.
As the vinyl ether compound, the di- or tri-vinyl ether compounds are preferable from the viewpoint of curability, adhesion to a recording medium, surface hardness of the image formed, etc., and the divinyl ether compounds are particularly preferable.
The oxetane compound in the present invention means a compound having at least one oxetane ring, and may be selected freely from known oxetane compounds such as those described in JP-A-2001-220526, JP-A-2001-310937, and JP-A-2003-341217.
As the compound having an oxetane ring that can be used in the ink composition of the present invention, a compound having 1 to 4 oxetane rings in the structure is preferable. In accordance with use of such a compound, it becomes easy to maintain the viscosity of the ink composition in a range that gives good handling properties and, furthermore, the cured ink can be given high adhesion to the recording medium, which is preferable.
Examples of compounds having 1 to 2 oxetane rings in the molecule include compounds represented by Formulae (1) to (3) below.




Ra1 denotes a hydrogen atom, an alkyl group having 1 to 6 carbons, a fluoroalkyl group having 1 to 6 carbons, an allyl group, an aryl group, a furyl group, or a thienyl group. When there are two Ra1 in the molecule, they may be identical to or different from each other.
Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, and a butyl group, and preferred examples of the fluoroalkyl group include those obtained by substituting any of the hydrogen atoms of the above alkyl groups with a fluorine atom.
Ra2 denotes a hydrogen atom, an alkyl group having 1 to 6 carbons, an alkenyl group having 2 to 6 carbons, a group having an aromatic ring, an alkylcarbonyl group having 2 to 6 carbons, an alkoxycarbonyl group having 2 to 6 carbons, or an N-alkylcarbamoyl group having 2 to 6 carbons. Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, and a butyl group, examples of the alkenyl group include a 1-propenyl group, a 2-propenyl group, a 2-methyl-1-propenyl group, a 2-methyl-2-propenyl group, a 1-butenyl group, a 2-butenyl group, and a 3-butenyl group, and examples of the group having an aromatic ring include a phenyl group, a benzyl group, a fluorobenzyl group, a methoxybenzyl group, and a phenoxyethyl group. Examples of the alkylcarbonyl group include an ethylcarbonyl group, a propylcarbonyl group, and a butylcarbonyl group, examples of the alkoxycarbonyl group include an ethoxycarbonyl group, a propoxycarbonyl group, and a butoxycarbonyl group, and examples of the N-alkylcarbamoyl group include an ethylcarbamoyl group, a propylcarbamoyl group, a butylcarbamoyl group, and a pentylcarbamoyl group. Furthermore, it is possible for R2 to have a substituent, and the examples of the substituent include alkyl group, having 1 to 6 carbons and fluorine atom
Ra3 denotes a linear or branched alkylene group, a linear or branched poly(alkyleneoxy) group, a linear or branched unsaturated hydrocarbon group, a carbonyl group, a carbonyl group-containing alkylene group, a carboxyl group-containing alkylene group, a carbamoyl group-containing alkylene group, or a group shown below. Examples of the alkylene group include an ethylene group, a propylene group, and a butylene group, and examples of the poly(alkyleneoxy) group include a poly(ethyleneoxy) group and a poly(propyleneoxy) group. Examples of the unsaturated hydrocarbon group include a propenylene group, a methylpropenylene group, and a butenylene group.




When Ra3 is the above-mentioned polyvalent group, Ra4 denotes a hydrogen atom, an alkyl group having 1 to 4 carbons, an alkoxy group having 1 to 4 carbons, a halogen atom, a nitro group, a cyano group, a mercapto group, a lower alkylcarboxyl group, a carboxyl group, or a carbamoyl group.
Ra5 denotes an oxygen atom, a sulfur atom, a methylene group, NH, SO, SO2, C(CF3)2, or, C(CH3)2.
Ra6 denotes an alkyl group having 1 to 4 carbons or an aryl group, and n is an integer of 0 to 2,000. Ra7 denotes an alkyl group having 1 to 4 carbons, an aryl group, or a monovalent group having the structure below. In the formula, Ra8 denotes an alkyl group having 1 to 4 carbons or an aryl group, and m is an integer of 0 to 100.




Examples of the compound represented by Formula (1) include 3-ethyl-3-hydroxymethyloxetane (OXT-101: manufactured by Toagosei Co., Ltd.), 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane (OXT-212: manufactured by Toagosei Co., Ltd.), and 3-ethyl-3-phenoxymethyloxetane (OXT-211: manufactured by Toagosei Co., Ltd.). Examples of the compound represented by Formula (2) include 1,4-bis[(3-ethyl-3-oxetanylmethoxy)methyl]benzene (OXT-121: Toagosei Co., Ltd.). Examples of the compound represented by Formula (3) include bis(3-ethyl-3-oxetanylmethyl)ether (OXT-221: Toagosei Co., Ltd.).
Examples of the compound having 3 to 4 oxetane rings in the molecule include compounds represented by Formula (4) below.




In Formula (4), Ra1 denotes the same as in Formula (1) above. Furthermore, examples of Ra9, which is a polyvalent linking group, include a branched alkylene group having 1 to 12 carbons such as a group represented by A to C below, a branched poly(alkyleneoxy) group such as a group represented by D below, and a branched polysiloxane group such as a group represented by E below. j is 3 or 4.




In the above A, Ra10 denotes a methyl group, an ethyl group, or a propyl group. Furthermore, in the above D, p is an integer of 1 to 10.
Moreover, as another embodiment of the oxetane compound that can be suitably used in the present invention, a compound having an oxetane ring on a side chain, represented by Formula (5) below, can be cited.




In Formula (5), Ra1 and Ra8 denote the same as in the above-mentioned formulae. Ra11 is an alkyl group having 1 to 4 carbons such as a methyl group, an ethyl group, a propyl group, or a butyl group, or a trialkylsilyl group, and r is 1 to 4.
Such compounds having an oxetane ring are described in detail in paragraph Nos. (0021) to (0084) of JP-A-2003-341217 above, and the compounds described here may be suitably used in the present invention.
The oxetane compounds described in JP-A-2004-91556 can be used in the present invention. The details are described in paragraph Nos. (0022) to (0058).
Among the oxetane compounds used in the present invention, from the viewpoint of ink composition viscosity and tackiness, it is preferable to use a compound having one oxetane ring.
The ink composition of the present invention may comprise only one type of cationically polymerizable compound or two or more types thereof in combination, but from the viewpoint of suppressing effectively shrinkage during ink curing, it is preferable to use a combination of a vinyl ether compound and at least one type of compound selected from the oxetane compounds and the epoxy compounds.
The content of (B) the cationically polymerizable compound in the ink composition is suitably in the range of 10 to 95 wt % relative to the total solids content of the composition, preferably 30 to 93 wt %, and more preferably 50 to 90 wt %. In the present invention, the solids content means the composition that obtained by eliminating the volatile compound such as solvent, which will be described later, from the ink composition.
(C) Colorant
The colorant that can be used in the present invention is not particularly limited, but a pigment and an oil-soluble dye that have excellent weather resistance and rich color reproduction are preferable, and it may be selected from any known colorant such as a soluble dye. It is preferable that the colorant that can be suitably used in the ink composition or the inkjet recording ink composition of the present invention does not function as a polymerization inhibitor in a polymerization reaction, which is a curing reaction. This is because the sensitivity of the curing reaction by actinic radiation should not be degraded.
(C-1) Pigment
The pigment that can be used in the present invention is not particularly limited and, for example, organic and inorganic pigments having the numbers below described in the Color Index may be used.
That is, as a red or magenta pigment, Pigment Red 3, 5, 19, 22, 31, 38, 43, 48:1, 48:2, 48:3, 48:4, 48:5, 49:1, 53:1, 57:1, 57:2, 58:4, 63:1, 81, 81:1, 81:2, 81:3, 81:4, 88, 104, 108, 112, 122, 123, 144, 146, 149, 166, 168, 169, 170, 177, 178, 179, 184, 185, 208, 216, 226, or 257, Pigment Violet 3, 19, 23, 29, 30, 37, 50, or 88, and Pigment Orange 13, 16, 20, or 36; as a blue or cyan pigment, Pigment Blue 1, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 17-1, 22, 27, 28, 29, 36, or 60; as a green pigment, Pigment Green 7, 26, 36, or 50; as a yellow pigment, Pigment Yellow 1, 3, 12, 13, 14, 17, 34, 35, 37, 55, 74, 81, 83, 93, 94, 95, 97, 108, 109, 110, 137, 138, 139, 153, 154, 155, 157, 166, 167, 168, 180, 185, or 193; as a black pigment, Pigment Black 7, 28, or 26; as a white pigment, Pigment White 6, 18, or 21, etc. may be used according to the intended application.
(C-2) Oil-Soluble Dye
The oil-soluble dye that can be used in the present invention is explained below.
The oil-soluble dye that can be used in the present invention means a dye that is substantially insoluble in water. Specifically, the solubility in water at 25° C. (the mass of dye that can be dissolved in 100 g of water) is no greater than 1 g, preferably no greater than 0.5 g, and more preferably no greater than 0.1 g. Therefore, the oil-soluble dye means a so-called water-insoluble pigment or an oil-soluble dye, and among these the oil-soluble dye is preferable.
In the present invention, the oil-soluble dye may be used singly or in a combination of two or more types. Furthermore, another colorant such as a water-soluble dye, a disperse dye, or a pigment may be contained as necessary in a range that does not interfere with the effects of the present invention.
Among the oil-soluble dyes that can be used in the present invention, as a yellow dye, any may be used. Examples thereof include aryl or heteryl azo dyes having a coupling component such as a phenol, a naphthol, an aniline, a pyrazolone, a pyridone, or an open-chain active methylene compound; azomethine dyes having a coupling component such as an open-chain active methylene compound; methine dyes such as benzylidene dyes and monomethineoxonol dyes; quinone dyes such as naphthoquinone dyes and anthraquinone dyes; and other dye species such as quinophthalone dyes, nitro/nitroso dyes, acridine dyes, and acridinone dyes.
Among the above-mentioned oil-soluble dyes that can be used in the present invention, as a magenta dye, any may be used. Examples thereof include aryl or heteryl azo dyes having a coupling component such as a phenol, a naphthol, or an aniline; azomethine dyes having a coupling component such as a pyrazolone or a pyrazolotriazole; methine dyes such as arylidene dyes, styryl dyes, merocyanine dyes, and oxonol dyes; carbonium dyes such as diphenylmethane dyes, triphenylmethane dyes, and xanthene dyes; quinone dyes such as naphthoquinones, anthraquinones, or anthrapyridones; and condensed polycyclic dyes such as dioxazine dyes.
Among the oil-soluble dyes that can be used in the present invention, as a cyan dye, any may be used. Examples thereof include indoaniline dyes, indophenol dyes, and azomethine dyes having a coupling component such as a pyrrolotriazole; polymethine dyes such as cyanine dyes, oxonol dyes, and merocyanine dyes; carbonium dyes such as diphenylmethane dyes, triphenylmethane dyes, and xanthene dyes; phthalocyanine dyes; anthraquinone dyes; aryl or heteryl azo dyes having a coupling component such as a phenol, a naphthol, or an aniline; and indigo/thioindigo dyes.
The above-mentioned dyes may be dyes that exhibit respective colors of yellow, magenta, and cyan only after a part of the chromophore dissociates, and in that case the counter cation may be an inorganic cation such as an alkali metal or ammonium, may be an organic cation such as pyridinium or a quaternary ammonium salt, or may be a polymer cation having the above cation as a partial structure.
Although not limited to the following, preferred specific examples thereof include CI Solvent Black 3, 7, 27, 29, and 34; CI Solvent Yellow 14, 16, 19, 29, 30, 56, 82, 93, and 162; CI Solvent Red 1, 3, 8, 18, 24, 27, 43, 49, 51, 72, 73, 109, 122, 132, and 218; CI Solvent Violet 3; CI Solvent Blue 2, 11, 25, 35, 38, 67, and 70; CI Solvent Green 3 and 7; and CI Solvent Orange 2. Particularly preferred examples thereof include Nubian Black PC-0850, Oil Black HBB, Oil Yellow 129, Oil Yellow 105, Oil Pink 312, Oil Red 5B, Oil Scarlet 308, Vali Fast Blue 2606, Oil Blue BOS (manufactured by Orient Chemical Industries, Ltd.), Aizen Spilon Blue GNH (manufactured by Hodogaya Chemical Co., Ltd.), Neopen Yellow 075, Neopen Magenta SE1378, Neopen Blue 808, Neopen Blue FF4012, and Neopen Cyan FF4238 (manufactured by BASF).
In the present invention, a disperse dye may be used in a range that enables it to be dissolved in a water-immiscible organic solvent. Specific preferred examples thereof include CI Disperse Yellow 5, 42, 54, 64, 79, 82, 83, 93, 99, 100, 119, 122, 124, 126, 160, 184:1, 186, 198, 199, 201, 204, 224, and 237; CI Disperse Orange 13, 29, 31:1, 33, 49, 54, 55, 66, 73, 118, 119, and 163; CI Disperse Red 54, 60, 72, 73, 86, 88, 91, 92, 93, 111, 126, 127, 134, 135, 143, 145, 152, 153, 154, 159, 164, 167:1, 177, 181, 204, 206, 207, 221, 239, 240, 258, 277, 278, 283, 311, 323, 343, 348, 356, and 362; CI Disperse Violet 33; CI Disperse Blue 56, 60, 73, 87, 113, 128, 143, 148, 154, 158, 165, 165:1, 165:2, 176, 183, 185, 197, 198, 201, 214, 224, 225, 257, 266, 267, 287, 354, 358, 365, and 368; and CI Disperse Green 6:1 and 9.
Particularly preferred examples of the oil-soluble dye include azo and azomethine dyes represented by Formulae (1) and (2) below. Dyes represented by Formula (2) below are known, in the photographic material area, as dyes that are generated from a coupler and a developing agent by oxidation.




In Formulae (1) and (2) above, R1, R2, R3 and R4 independently denote a hydrogen atom, a halogen atom, an aliphatic group, an aromatic group, a heterocyclic group, a cyano group, a hydroxyl group, a nitro group, an amino group, an alkylamino group, an alkoxy group, an aryloxy group, an amide group, an arylamino group, a ureido group, a sulfamoylamino group, an alkylthio group, an arylthio group, an alkoxycarbonylamino group, a sulfonamide group, a carbamoyl group, a sulfamoyl group, a sulfonyl group, an alkoxycarbonyl group, a heterocyclooxy group, an azo group, an acyloxy group, a carbamoyloxy group, a silyloxy group, an aryloxycarbonyl group, an aryloxycarbonylamino group, an imide group, a heterocyclothio group, a sulfinyl group, a phosphoryl group, an acyl group, a carboxyl group, or a sulfo group.
In Formulae (1) and (2) above, in particular, R2 is preferably, among the above-mentioned substituents, a hydrogen atom, a halogen atom, an aliphatic group, an alkoxy group, an aryloxy group, an amide group, a ureido group, a sulfamoylamino group, an alkoxycarbonylamino, or a sulfonamide group.
In the present specification, the aliphatic group denotes an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aralkyl group, or a substituted aralkyl group. The aliphatic group may have a branch or form a ring. The number of carbon atoms of the aliphatic group is preferably 1 to 20, and more preferably 1 to 18. The aryl moiety of the aralkyl group and the substituted aralkyl group is preferably phenyl or naphthyl, and particularly preferably phenyl. Examples of the substituents of the alkyl moieties of the substituted alkyl group, the substituted alkenyl group, the substituted alkynyl group, and the substituted aralkyl group include the substituents cited for explanation of R1 to R4. Examples of the substituents of the aryl moiety of the substituted aralkyl group are the same as those of the substituent of the substituted aryl group below.
In the present specification, the aromatic group means an aryl group and a substituted aryl group. The aryl group is preferably phenyl or naphthyl, and particularly preferably phenyl. The aryl moiety of the substituted aryl group is the same as that of the above-mentioned aryl group. Examples of the substituent of the substituted aryl group include substituents cited for explanation of R1 to R4.
In Formulae (1) and (2) above, A denotes —NR5R6 or a hydroxyl group, and R5 and R6 independently denote a hydrogen atom, an aliphatic group, an aromatic group, or a heterocyclic group. A is preferably —NR5R6. R5 and R6 may be bonded together to form a ring. R5 and R6 preferably each denote a hydrogen atom, an alkyl group, a substituted alkyl group, an aryl group, or a substituted aryl group, and most preferably a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or a substituted alkyl group having 1 to 18 carbon atoms.
In Formula (2) above, B1 denotes ═C(R3)— or ═N—, and B2 denotes —C(R4)═ or —N═. It is preferable that B1 and B2 are not —N═ at the same time, and it is more preferable that B1 is ═C(R3)— and B2 is —C(R4)═. Any of R1 and R5, R3 and R6, and R1 and R2 may be bonded together to form an aromatic ring or a hetero ring.
In Formula (1) above, Y denotes an unsaturated heterocyclic group. Y is preferably a five-membered or six-membered unsaturated hetero ring. The hetero ring may be condensed with an aliphatic ring, an aromatic ring, or another hetero ring. Examples of the hetero atom of the hetero ring include N, O, and S.
Preferred examples of the above-mentioned unsaturated hetero ring include a pyrazole ring, an imidazole ring, a thiazole ring, an isothiazole ring, a thiadiazole ring, a thiophene ring, a benzothiazole ring, a benzoxazole ring, a benzoisothiazole ring, a pyrimidine ring, a pyridine ring, and a quinoline ring. It is also possible for the unsaturated heterocyclic group to have a substituent cited above as R1 to R4.
In Formula (2) above, X denotes a color photographic coupler residue. Preferred examples of the color photographic coupler residue are as follows.
Yellow couplers: U.S. Pat. Nos. 3,933,501, 4,022,620, 4,326,024, and 4,401,752, 4,428,961, JP-B-58-10739, GB Pat. Nos. 1,425,020 and 1,476,760, U.S. Pat. Nos. 3,973,968, 4,314,023, and 4,511,649, and EP Pat. No. 249,473A and couplers represented by Formulae (I) and (II) in U.S. Pat. No. 502,424A; couplers represented by Formulae (1) and (2) in EP Pat. No. 513,496A (in particular, Y-28 on page 18); couplers represented by Formula (I) of Claim 1 in EP Pat. No. 568,037A; couplers represented by Formula (I) of lines 45 to 55 in Column 1 in U.S. Pat. No. 5,066,576; couplers represented by Formula (I) in Paragraph 0008 in JP-A-4-274425; couplers of Claim 1 on page 40 in EP Pat. No. 498,381A1 (in particular, D-35 on page 18); couplers represented by Formula (Y) on page 4 in EP Pat. No. 447,969A1 (in particular, Y-1 (page 17) and Y-54 (page 41)); and couplers represented by Formulae (II) to (IV) on lines 36 to 58 of Column 7 in U.S. Pat. No. 4,476,219 (in particular, II-17 and 19 (Column 17), and II-24 (Column 19)).
Magenta couplers: U.S. Pat. Nos. 4,310,619 and 4,351,897, EP Pat. No. 73,636, U.S. Pat. Nos. 3,061,432 and 3,725,067, Research Disclosure No. 24220 (June, 1984) and No. 24230 (June, 1984), JP-A-60-33552, JP-A-60-43659, JP-A-61-72238, JP-A-60-35730, JP-A-55-118034, JP-A-60-185951, U.S. Pat. Nos. 4,500,630, 4,540,654, and 4,556,630, WO88/04795, JP-A-3-39737 (L-57 (page 11, lower right), L-68 (page 12, lower right), L-77 (page 13, lower right)), EP Pat. No. 456,257 [A-4]-63 (p. 134), [A-4]-73, -75 (p. 139), EP Pat. No. 486,965 M-4, M-6 (p. 26), M-7 (p. 27), EP Pat. No. 571,959 M-45 (p. 19), JP-A-5-204106 M-1 (p. 6), and JP-A-4-362631 paragraph No. 0237, M-22, and U.S. Pat. Nos. 3,061,432 and 3,725,067.
Cyan coupler: U.S. Pat. Nos. 4,052,212, 4,146,396, 4,228,233, and 4,296,200, EP Pat. No. 73,636, JP-A-4-204843, CX-1, 3, 4, 5, 11, 12, 14, 15 (pp. 14 to 16); JP-A-4-43345 C-7, 10 (p. 35), 34, 35 (p. 37), (1-1), (1-17) (pp. 42 to 43); and couplers represented by Formula (Ia) or (Ib) of Claim 1 in JP-A-6-67385.
Furthermore, couplers described in JP-A-62-215272 (p. 91), JP-A-2-33144 (p. 3 and 30), EP 355,660A (p. 4, 5, 45 and 47) are also useful.
Among the oil-soluble dyes represented by Formula (1) above, the magenta dyes particularly preferably used are dyes represented by Formula (3) below.




In Formula (3) above, Z1 denotes an electron-attracting group having a Hammett substituent constant σp value of equal to or greater than 0.20. Z1 is preferably an electron-attracting group having a σp value of at least 0.30 but no greater than 1.0. Preferred specific examples of the substituent include electron-attracting substituents that are described later, and among them an acyl group having 2 to 12 carbons, an alkyloxy carbonyl group having 2 to 12 carbons, a nitro group, a cyano group, an alkylsulfonyl group having 1 to 12 carbons, an arylsulfonyl group having 6 to 18 carbons, a carbamoyl group having 1 to 12 carbons, and a haloalkyl group having 1 to 12 carbons are preferable. A cyano group, an alkylsulfonyl group having 1 to 12 carbons, and an arylsulfonyl group having 6 to 18 carbons are particularly preferable, and a cyano group is most preferable.
In Formula (3) above, Z2 denotes a hydrogen atom, an aliphatic group, or an aromatic group.
In Formula (3) above, R1 to R6 are the same as the corresponding ones of Formula (1) above.
In Formula (3) above, Q denotes a hydrogen atom, an aliphatic group, an aromatic group, or a heterocyclic group. Among them, Q is preferably a group formed from a group of non-metal atoms necessary to form a 5- to 8-membered ring. Among them an aromatic group and a heterocyclic group are particularly preferable. The 5- to 8-membered ring may be substituted, may be a saturated ring, or may have an unsaturated bond. Preferred examples of the non-metal atom include a nitrogen atom, an oxygen atom, a sulfur atom, and a carbon atom. Specific examples of such ring structures include a benzene ring, a cyclopentane ring, a cyclohexane ring, a cycloheptane ring, a cyclooctane ring, a cyclohexene ring, a pyridine ring, a pyrimidine ring, a pyrazine ring, a pyridazine ring, a triazine ring, an imidazole ring, a benzoimidazole ring, an oxazole ring, a benzoxazole ring, an oxane ring, a sulfolane ring, and a thiane ring, and in a case where these rings have a further substituent, examples of the substituent include groups cited as examples of substituents R1 to R4 in Formula (1) above.
Preferred structures of the compounds represented by Formula (3) above are described in JP-A-2001-335714.
Among the dyes represented by Formula (2) above, the magenta dye particularly preferably employs a dye represented by Formula (4) below.




In Formula (4) above, G denotes a hydrogen atom, an aliphatic group, an aromatic group, a heterocyclic group, a cyano group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an ester group, an amino group, a carbamoyl group, a sulfonyl group, a sulfamoyl group, a ureido group, a urethane group, an acyl group, an amide group, or a sulfonamide group.
In Formula (4) above, R1, R2, A, B1, and B2 are the same as the corresponding ones of Formula (2) above, and preferred ranges are also the same.
In Formula (4) above, L denotes an atomic group forming a five-membered or six-membered nitrogen-containing hetero ring, which may be substituted with at least one of an aliphatic group, an aromatic group, a heterocyclic group, a cyano group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an ester group, an amino group, a carbamoyl group, a sulfonyl group, a sulfamoyl group, a ureido group, a urethane group, an acyl group, an amide group, and a sulfonamide group, and this hetero ring may further form a condensed ring with another ring.
With regard to compounds represented by Formula (4) above, A is preferably —NR5R6, and L preferably forms a five-membered nitrogen-containing hetero ring; examples of the five-membered nitrogen-containing hetero ring include an imidazole ring, a triazole ring, and a tetrazole ring.
Among the dyes represented by Formula (1) and Formula (2) above, compound examples (M-0, M-1 to 6, a-21 to 25) for a magenta dye are shown below, but these are only for explaining the present invention in detail, and the present invention should not be construed as being limited thereto.
In the present invention, M-0, M-4, M-6, or a-21 may be preferably used, and M-4, M-6, or a-21 may be particularly preferably used.














TABLE 1













 











Dye
R1
R2
R3
R4





a-21
A
A










 


a-22




A










 


a-23




B










 


a-24


















 


a-25




C




C8H17(t)










A: 





B: 





C: 









Other compound examples of the colorant that can be used in the present invention include those described in JP-A-2001-240763, 2001-181549, and JP-A-2001-335714, but the present invention should not be construed as being limited thereto.
The compound represented by Formula (3) above may be synthesized by reference to a method described in, for example, JP-A-2001-335714 or JP-A-55-161856. The compound represented by Formula (4) above may be synthesized by reference to a method described in, for example, JP-A-4-126772, JP-B-7-94180, or JP-A-2001-240763.
Among the dyes represented by Formula (2) above, as a cyan dye a pyrrolotriazole azomethine dye represented by Formula (5) below is particularly preferably used.




In Formula (5) above, A, R1, R2, B1, and B2 are the same as the corresponding ones of Formula (2) above, and preferred ranges thereof are also the same.
In Formula (5) above, Z3 and Z4 are independently the same as G in Formula (4) above. Z3 and Z4 may be bonded together to form a ring structure. One in which Z3 is an electron-attracting group having a Hammett substituent constant σp value of equal to or greater than 0.30 exhibits a sharp absorption and is more preferable. Moreover, one in which Z3 is an electron-attracting group having a Hammett substituent constant σp value of equal to or greater than 0.45 is more preferable, and an electron-attracting group having a Hammett substituent constant σp value of equal to or greater than 0.60 is most preferable. Furthermore, one in which the sum of the Hammett substituent constant σp values of Z3 and Z4 is equal to or greater than 0.70 exhibits excellent hue of a cyancolor, and is more preferable.
In Formula (5) above, M is an atomic group forming a 1,2,4-triazole ring that is condensed with the 5-membered ring of Formula (5) above; either one of the two atoms B3 and B4 at the sites of condensation with the 5-membered ring is a nitrogen atom, and the other is a carbon atom.
The compound represented by Formula (5) above is preferably used as a cyan dye, but it may be used as a magenta dye by changing a substituent.
The Hammett substituent constant σp value used in the present specification is now explained. The Hammett rule is an empirical rule proposed by L. P. Hammett in 1935 in order to quantitatively deal with the influence of a substituent on a reaction or equilibrium of a benzene derivative, and the validity thereof is currently widely recognized. A σp value and a am value are required for the substituent constant in the Hammett rule, and details of these values can be referred to in many general books, for example, ‘Lange's Handbook of Chemistry’, Ed. by J. A. Dean, 12th edition, 1979 (Mc Graw-Hill) or ‘Kagakuno Ryouiki’ (Journal of Japanese Chemistry), special issue, 122, pp. 96 to 103, 1979 (Nankodo Co., Ltd.). In the present invention, the substituents are limited or explained using the Hammett substituent constant σp, but this does not mean that they are limited to substituents whose values are described in published references, and a substituent whose value is not published in the references but is included in the range if it is measured in accordance with the Hammett rule is of course included. Among Formulae (1) to (5) above, those that are not benzene derivatives are also included, but the σp value is used as a scale showing the electronic effect of the substituent, irrespective of the position of substitution. The σp value in the present invention is used with the above-mentioned meaning.
Examples of electron-attracting groups having a Hammett substituent constant σp value of equal to or greater than 0.60 include a cyano group, a nitro group, an alkylsulfonyl group (e.g. a methanesulfonyl group), and an arylsulfonyl group (e.g. a benzenesulfonyl group). Examples of electron-attracting groups having a Hammett σp value of equal to or greater than 0.45 include, in addition to the above, an acyl group (e.g. an acetyl group), an alkoxycarbonyl group (e.g. a dodecyloxycarbonyl group), an aryloxycarbonyl group (e.g. m-chlorophenoxycarbonyl), an alkylsulfinyl group (e.g. n-propylsulfinyl), an arylsulfinyl group (e.g. phenylsulfinyl), a sulfamoyl group (e.g. N-ethylsulfamoyl, N,N-dimethylsulfamoyl), and a haloalkyl group (e.g. trifluoromethyl).
Examples of electron-attracting groups having a Hammett substituent constant σp value of equal to or greater than 0.30 include, in addition to the above, an acyloxy group (e.g. acetoxy), a carbamoyl group (e.g. N-ethylcarbamoyl, N,N-dibutylcarbamoyl), a haloalkoxy group (e.g. trifluoromethyloxy), a haloaryloxy group (e.g. pentafluorophenyloxy), a sulfonyloxy group (e.g. a methylsulfonyloxy group), a haloalkylthio group (e.g. difluoromethylthio), an aryl group substituted with two or more electron-attracting groups having a σp value of equal to or greater than 0.15 (e.g. 2,4-dinitrophenyl, pentachlorophenyl), and a hetero ring (e.g. 2-benzooxazolyl, 2-benzothiazolyl, 1-phenyl-2-benzimidazolyl). Specific examples of electron-attracting groups having a σp value of equal to or greater than 0.20 include, in addition to the above, a halogen atom.
Furthermore, in the present invention, an oil-soluble dye represented by Formula (A-I) below can be used preferably.




In Formula (A-I): X1, X2, X3, and X4 independently denote a group selected from —SO-Z, —SO2-Z, —SO2NR1R2, —CONR1R2, —CO2R1, and a sulfo group. Here, Z denotes a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted aralkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heterocyclic group. R1 and R2 independently denote a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted aralkyl group, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heterocyclic group, provided that R1 and R2 are not both hydrogen atoms. M denotes a hydrogen atom, a metal element, a metal oxide, a metal hydroxide, or a metal halide. Y1, Y2, Y3, and Y4 independently denote a hydrogen atom or a monovalent substituent. a1 to a4 and b1 to b4 denote the numbers of X1 to X4 and Y1 to Y4, and independently denote an integer of 0 to 4, provided that the sum total of a1 to a4 is equal to or greater than 2.
Among the oil-soluble dyes represented by Formula (A-I) above, an oil-soluble dye represented by Formula (A-II) below may particularly preferably be used.




In Formula (A-II): X11 to X14, Y11 to Y18, and M are the same as X1 to X4, Y1 to Y4, and M in Formula (A-I) respectively. a11 to a14 independently denote an integer of 1 or 2.
As a specific example of Formula (A-II) above, a compound example (AII-17) is cited, but this is for explaining the present invention in detail, and the present invention should not be construed as being limited thereto.
















 










Compound No.
M
X
a





AII-17
Cu




1


 


AII-18
Cu




1


 


AII-19
Cu




1


 


AII-20
Cu




1


 


AII-21
Cu




1


 


AII-22
Cu




1


 


AII-23
Cu




1









In the present invention, it is preferable to use an oil-soluble dye having an oxidation potential that is more noble than 1.0 V (SCE). The more noble the oxidation potential, the more preferable it is; it is more preferable to use one having an oxidation potential more noble than 1.1 V (SCE), and it is most preferable to use one having an oxidation potential more noble than 1.2 V (SCE).
The oxidation potential value (Eox) can be easily measured by one skilled in the art and a method therefor is described in, for example, P. Delahay, ‘New Instrumental Methods in Electrochemistry’, Interscience Publishers (1954), A. J. Bard et al., ‘Electrochemical Methods’, John Wiley & Sons (1980), and Akira Fujishima et al., ‘Denkikagaku Sokuteihou’ (Electrochemical Measurement Methods), Gihodo Shuppan Sha (1984).
More specifically, a test sample is dissolved to give a concentration of 1×10−4 to 1×10−6 mol/L in a solvent such as dimethylformamide or acetonitrile containing a supporting electrolyte such as sodium perchlorate or tetrapropylammonium perchlorate, an oxidation wave when sweeping toward the oxidation side (noble side) using carbon (GC) as a working electrode and a rotating platinum electrode as the counter electrode using cyclic voltammetry or direct current polarographic equipment is approximated to a straight line, and the oxidation potential of the midpoint of a line segment formed between an intersection point of the straight line and a residual current/potential straight line and an intersection point of the straight line and a saturated current straight line (or an intersection point with a straight line parallel to the ordinate passing through the potential peak value) is measured as a value relative to the SCE (saturated calomel electrode). This value sometimes deviates by on the order of tens of millivolts due to the effect of a liquid junction potential, the liquid resistance of the sample solution, or the like, but the reproducibility of the potential can be guaranteed by adding a standard sample (for example, hydroquinone). The support electrolyte and solvent used may be selected appropriately according to the oxidation potential and the solubility of the test sample. The support electrolyte and solvent that can be used here may be referred to in Akira Fujishima et al., ‘Denkikagaku Sokuteihou’ (Electrochemical Measurement Methods), Gihodo Shuppan Sha (1984), pp. 101 to 118.
In the concentration range of the above-mentioned measurement solvent and a phthalocyanine compound sample, the oxidation potential of a disassociated state is measured.
The value of Eox represents the ease of electron transfer from a sample to an electrode; the larger the value (the more noble the oxidation potential), the more difficult it is for electrons to transfer from the sample to the electrode, in other words, the more difficult it is to oxidize.
If a dye having a low oxidation potential is used, polymerization is greatly inhibited by the dye, and the curability is degraded. When a dye having a noble oxidation potential is used, there is hardly any inhibition of polymerization.
The colorant that can be used in the present invention is preferably added to the ink composition or the inkjet recording ink composition of the present invention and then dispersed in the ink to an appropriate degree. For dispersion of the colorant, for example, a dispersing machine such as a ball mill, a sand mill, an attritor, a roll mill, an agitator, a Henschel mixer, a colloidal mill, an ultrasonic homogenizer, a pearl mill, a wet type jet mill, or a paint shaker may be used.
When carrying out dispersion of the colorant, a dispersant may be added. The type of dispersant is not particularly limited, but it is preferable to use a polymeric dispersant, and examples of the polymeric dispersant include the Solsperse series manufactured by Avecia. Furthermore, as a dispersion adjuvant, it is also possible to use a synergist, according to the various types of pigment. In the present invention, the dispersant and dispersion adjuvant are preferably added at 1 to 50 parts by weight relative to 100 parts by weight of the pigment.
The colorant may be added directly to the ink composition of the present invention, but in order to improve dispersibility it may be added in advance to a solvent or a dispersing medium such as a polymerizable compound used in the present invention. In the present invention, in order to avoid the problem of the solvent resistance being degraded when the solvent remains in the cured image and the VOC (Volatile Organic Compound) problem of the residual solvent, it is preferable to add the colorant to a polymerizable compound. As a polymerizable compound used, it is preferable in terms of dispersion suitability to select a monomer having the lowest viscosity.
In the present invention, it is preferable for the average particle size of the colorant particles to be in the range of 0.005 to 0.5 μm, more preferably 0.01 to 0.45 μm, and yet more preferably, 0.015 to 0.3 μm. Furthermore, the maximum particle size of the colorant is preferably 0.3 to 10 μm, and more preferably 0.3 to 3 μm. In order to make the maximum particle size of the colorant be in the above-mentioned range, the colorant, the dispersant, and the dispersing medium are selected, and dispersion conditions and filtration conditions are set. By such control of particle size, clogging of a head nozzle can be suppressed, and the ink storage stability, the ink transparency, and the curing sensitivity can be maintained.
The colorant is preferably added to the ink composition at 1 to 20 wt % of the total weight of the ink composition, and more preferably 2 to 15 wt %.
(D) Sensitizer
The ink composition of the present invention may comprise (D) a sensitizer for the purpose of improving the acid-generating efficiency of the acid-generating compound and increasing the wavelength at which it exhibits sensitivity. The sensitizer that can be used in the present invention is preferably one that sensitizes the acid-generating compound by virtue of an electron transfer mechanism or an energy transfer mechanism.
Examples of the sensitizer that can be used in the present invention include those belonging to the types of compounds listed below and having an absorption wavelength in the wavelength region of 300 nm to 450 nm.
Preferred examples of the sensitizer include those belonging to the types of compounds below and having an absorption wavelength at 350 nm to 450 nm.
Examples include polynuclear aromatic compounds (e.g. phenanthrene, anthracene, pyrene, perylene, triphenylene, a 9,10-dialkoxyanthracene), xanthenes (e.g. fluorescein, eosin, erythrosine, rhodamine B, rose bengal), thioxanthones (e.g. isopropylthioxanthone, diethylthioxanthone, chlorothioxanthone), cyanines (e.g. thiacarbocyanine, oxacarbocyanine), merocyanines (e.g. merocyanine, carbomerocyanine), phthalocyanines, thiazines (e.g. thionine, methylene blue, toluidine blue), acridines (e.g. acridine orange, chloroflavin, acriflavin), anthraquinones (e.g. anthraquinone), squariums (e.g. squarium), acridine orange, coumarins (e.g. 7-diethylamino-4-methylcoumarin), ketocoumarin, phenothiazines, phenazines, styrylbenzenes, azo compounds, diphenylmethane, triphenylmethane, distyrylbenzenes, carbazoles, porphyrin, spiro compounds, quinacridone, indigo, styryl, pyrylium compounds, pyrromethene compounds, pyrazolotriazole compounds, benzothiazole compounds, barbituric acid derivatives, thiobarbituric acid derivatives, and compounds described in EP No. 568,993, U.S. Pat. Nos. 4,508,811 and 5,227,227, JP-A-2001-125255, JP-A-11-271969, etc.
Among them, the acid-generating compound of the present invention is preferably combined with a polynuclear aromatic compound (e.g. phenanthrene, anthracene, pyrene, perylene, triphenylene, a 9,10-dialkoxyanthracene), a thioxanthone, a distyrylbenzene, a styrylbenzene, or a carbazole from the viewpoint of initiation efficiency, and most preferably with a distyrylbenzene, a styrylbenzene, a diphenylbutadiene, or a carbazole.
Furthermore, preferred examples of the sensitizer that can be used in the present invention include compounds having any one of the skeletons below.




Preferred specific examples of the sensitizer that can be used in the present invention include the compounds below.







From the viewpoint of the coloring properties of the ink, the content of the sensitizer (D) in the ink composition of the present invention is preferably 0.01 to 20 wt % relative to the entire weight of the ink composition, more preferably 0.1 to 15 wt %, and yet more preferably 0.5 to 10 wt %.
The sensitizer (D) may be used singly or in a combination of two or more types.
Furthermore, from the viewpoint of improvement in the decomposition ratio of the acid-generating compound and transparency to irradiating light, the ratio of the acid-generating compound (A) to the sensitizer (D) contained in the ink composition is preferably A/D=100 to 0.05 as a ratio by weight, more preferably A/D=50 to 0.1, and yet more preferably A/D=10 to 0.5.
(E) Cosensitizer
The ink composition of the present invention preferably comprises a cosensitizer. In the present invention, the cosensitizer has the function of further improving the sensitivity of the sensitizing dye to actinic radiation or the function of suppressing inhibition by oxygen of polymerization of a polymerizable compound, etc.
Examples of such a cosensitizer include amines such as compounds described in M. R. Sander et al., ‘Journal of Polymer Society’, Vol. 10, p. 3173 (1972), JP-B-44-20189, JP-A-51-82102, JP-A-52-134692, JP-A-59-138205, JP-A-60-84305, JP-A-62-18537, JP-A-64-33104, and Research Disclosure No. 33825, and specific examples thereof include triethanolamine, ethyl p-dimethylaminobenzoate, p-formyldimethylaniline, and p-methylthiodimethylaniline.
Other examples of the cosensitizer include thiols and sulfides such as thiol compounds described in JP-A-53-702, JP-B-55-500806, and JP-A-5-142772, and disulfide compounds of JP-A-56-75643, and specific examples thereof include 2-mercaptobenzothiazole, 2-mercaptobenzoxazole, 2-mercaptobenzimidazole, 2-mercapto-4(3H)-quinazoline, and β-mercaptonaphthalene.
Yet other examples of the cosensitizer include amino acid compounds (e.g. N-phenylglycine, etc.), organometallic compounds described in JP-B-48-42965 (e.g. tributyltin acetate, etc.), hydrogen-donating compounds described in JP-B-55-34414, sulfur compounds described in JP-A-6-308727 (e.g. trithiane, etc.), phosphorus compounds described in JP-A-6-250387 (diethylphosphite, etc.), and Si—H or Ge—H compounds described in JP-A-8-54735.
(F) Other Polymerizable Compound
The ink composition of the present invention may employ the cationically polymerizable compound (B) and another polymerizable compound in combination. Examples of polymerizable compounds that can be used in combination in the present invention include radically polymerizable compounds. As the radically polymerizable compounds, photocurable materials employing a photopolymerizable composition described in JP-A-7-159983, JP-B-7-31399, JP-A-8-224982, JP-A-10-863, JP-A-9-80675, etc. are known (JP-B denotes a Japanese examined patent application publication).
The radically polymerizable compounds that can be used in the present invention are compounds having at least one radically polymerizable carbon-carbon double bond (ethylenically unsaturated bond), may be any compound as long as it has one radically polymerizable ethylenically unsaturated bond in the molecule, and include chemical configurations such as monomer, oligomer, and polymer. The radically polymerizable compounds may be used singly or may be used in a combination of two or more types at any ratio in order to improve desired properties.
Examples of the polymerizable compound having a radically polymerizable ethylenically unsaturated bond include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, and maleic acid, and salts thereof, anhydrides having an ethylenically unsaturated group, acrylonitrile, styrene, and various types of radically polymerizable compounds such as unsaturated polyesters, unsaturated polyethers, unsaturated polyamides, and unsaturated urethanes.
Specific examples thereof include acrylic acid derivatives such as 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, butoxyethyl acrylate, carbitol acrylate, cyclohexyl acrylate, tetrahydrofurfuryl acrylate, benzyl acrylate, diacetone acrylamide, and an epoxyacrylate; methacrylic derivatives such as methyl methacrylate, n-butyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, allyl methacrylate, glycidyl methacrylate, benzyl methacrylate, and dimethylaminomethyl methacrylate; and allyl compound derivatives such as allyl glycidyl ether. More specifically, commercial products, radically polymerizable or crosslinking monomers, oligomers, and polymers known in the art such as those described in ‘Kakyozai Handobukku’ (Crosslinking Agent Handbook), Ed. S. Yamashita (Taiseisha, 1981); ‘UV•EB Koka Handobukku’ (UV•EB Curing Handbook (Starting Materials) Ed. K. Kato (Kobunshi Kankoukai, 1985); ‘UV•EB Koka Gijutsu no Oyo to Shijyo’ (Application and Market of UV•EB Curing Technology’, p. 79, Ed. Rad Tech (CMC, 1989); and E. Takiyama ‘Poriesuteru Jushi Handobukku’ (Polyester Resin Handbook), (The Nikkan Kogyo Shimbun Ltd., 1988) can be used.
It is preferable to use the radically polymerizable compound and the cationically polymerizable compound in combination since, due to high sensitivity characteristic of radical polymerization and low volume shrinkage characteristic of cationic polymerization, a printed material or a lithographic printing plate having both high sensitivity and adhesion is obtained.
(G) Other Polymerization Initiator
The ink composition of the present invention may employ (G) another polymerization initiator in combination. As said other polymerization initiator that can be used in the present invention, known radical polymerization initiators can be used in combination. These polymerization initiators may be used singly or in a combination of two or more types.
The radical polymerization initiator that can be used in the ink composition of the present invention is a compound that forms a polymerization initiating species by absorbing external energy. The external energy used for initiating polymerization can be broadly divided into heat and actinic radiation, and a thermal polymerization initiator and a photopolymerization initiator are used respectively. Examples of the actinic radiation include γ rays, β rays, an electron beam, UV rays, visible light, and IR rays.
<Radical Polymerization Initiator>
Examples of the radical polymerization initiator that can be used in the present invention include (a) aromatic ketones, (b) aromatic onium salt compounds, (c) organic peroxides, (d) thio compounds, (e) hexaarylbiimidazole compounds, (f) ketoxime ester compounds, (g) borate compounds, (h) azinium compounds, (i) metallocene compounds, (j) active ester compounds, (k) compounds having a carbon-halogen bond, and (l) alkylamine compounds. These radical polymerization initiators may be used singly or in a combination of the above-mentioned compounds (a) to (l). The radical polymerization initiators of the present invention are suitably used singly or in a combination of two or more types.
(H) Other Components
The ink composition of the present invention may comprise other components as necessary. Examples of the other components include basic compounds, polymerization inhibitors, and solvents.
It is preferable to add the basic compound from the viewpoint of improving the storage stability of the ink composition. As the basic compound that can be used in the present invention, a known basic compound may be used and, for example, a basic inorganic compound such as an inorganic salt or a basic organic compound such as an amine is preferably used.
It is preferable to add the polymerization inhibitor from the viewpoint of enhancing the storage stability. When the ink composition of the present invention is used as an inkjet recording ink composition, it is preferably heated in the range of 40° C. to 80° C. to thus make it less viscous and then discharged, and in order to prevent clogging of a head due to thermal polymerization it is preferable to add a polymerization inhibitor. The polymerization inhibitor is preferably added at 200 to 20,000 ppm relative to the total amount of the ink composition of the present invention. Examples of the polymerization inhibitor include hydroquinone, benzoquinone, p-methoxyphenol, TEMPO, TEMPOL, and AI cupferron.
While taking into consideration the ink composition and the inkjet recording ink composition of the present invention being radiation curing type ink compositions, it is preferable for them not to contain any solvent so that the ink compositions can react quickly and be cured immediately after landing. However, as long as the curing speed, etc. of the ink composition is not affected, a specified solvent may be added. In the present invention, as a solvent, an organic solvent or water may be used. In particular, the organic solvent may be added in order to improve the adhesion to a recording medium (a support such as paper). Adding an organic solvent is effective since the problem with Volatile Organic Compound (VOC) can be avoided. The amount of organic solvent is preferably 0.1 to 5 wt % relative to the total amount of the ink composition of the present invention, and more preferably 0.1 to 3 wt %.
As means for preventing the sensitivity from being degraded by a light blocking effect of the colorant, which may be added to the ink composition, a combination of a cationically polymerizable compound and a cationic polymerization initiator, a combination of a radically polymerizable compound and a radical polymerization initiator, or a radical/cationic hybrid curing ink combining a polymerizable compound and a polymerization initiator may be employed.
In addition to the above, the ink composition of the present invention may contain a known compound as necessary. Examples thereof include a surfactant (cationic, anionic, nonionic, fluorine-based, silicon-based), a leveling additive, a matting agent and, for adjusting film physical properties, a polyester resin, polyurethane resin, vinyl resin, acrylic resin, rubber resin, or wax, which may be appropriately selected and added. Furthermore, in order to improve the adhesion to a recording medium such as a polyolefin or PET, a tackifier that does not inhibit polymerization is preferably added. Specific examples of the tackifier include high molecular weight tacky polymers described on pp. 5 and 6 of JP-A-2001-49200 (e.g. a copolymer formed from an ester of (meth)acrylic acid and an alcohol having an alkyl group with 1 to 20 carbons, an ester of (meth)acrylic acid and an alicyclic alcohol having 3 to 14 carbons, or an ester of (meth)acrylic acid and an aromatic alcohol having 6 to 14 carbons), and a low molecular weight tackifying resin having a polymerizable unsaturated bond.
(2) Properties of Ink Composition
The ink composition of the present invention comprises as described above (A) a compound represented by any one of Formulae (I) to (XI), (B) a cationically polymerizable compound, and (C) a colorant, etc. With regard to the content of these components relative to the total weight of the ink composition, the compound (A) represented by any one of Formulae (I) to (XI) is preferably 0.01 to 20 parts by weight, and more preferably 0.5 to 10 parts by weight, the cationically polymerizable compound (B) is preferably 10 to 95 wt %, more preferably 30 to 93 wt %, and yet more preferably 50 to 90 wt %, the colorant (C) is preferably 1 to 10 wt %, and more preferably 2 to 8 wt %, and each component is contained so that the total of the components, expressed as wt %, desirably becomes 100 wt %. Furthermore, needless to say, the ink composition of the present invention may comprise any component such as the sensitizer (D).
When the ink composition thus obtained is used for inkjet recording, while taking into consideration dischargability, the viscosity of the ink composition at the discharge temperature (e.g. 25° C. to 80° C., and preferably 25° C. to 30° C.) is preferably 7 to 30 mPa·s, and more preferably 7 to 20 mPa·s. For example, the ink composition of the present invention has a viscosity at room temperature (25° C. to 30° C.) of preferably 35 to 500 mPa·s, and more preferably 35 to 200 mPa·s. With regard to the ink composition of the present invention, it is preferable that its component ratio is appropriately adjusted so that the viscosity is in the above-mentioned range. When the viscosity at room temperature is set to be high, even when a porous recording medium is used, penetration of the ink into the recording medium can be prevented, uncured monomer can be reduced, and the odor can be reduced. Furthermore, ink spreading when ink droplets have landed can be suppressed, and as a result there is the advantage that the image quality is improved. When the viscosity at room temperature is set to be low, since it is unnecessary to heat the ink when discharging or it is possible to set the heating temperature at a relatively low temperature, there are the advantages that the load on inkjet equipment becomes small and the choice of inkjet heads that can be used is widened.
The surface tension of the ink composition of the present invention is preferably 20 to 30 mN/m, and yet more preferably 23 to 28 mN/m. When recording is carried out on various types of recording medium such as polyolefin, PET, coated paper, and uncoated paper, from the viewpoint of spread and penetration, it is preferably at least 20 mN/m, and from the viewpoint of wettability it is preferably not more than 30 mN/m.
(3) Inkjet Recording Method and Equipment
The ink composition of the present invention is preferably used for inkjet recording.
An inkjet recording method that can be suitably employed in the present invention is explained below.
(3-1) Inkjet Recording Method
The present invention provides a method for forming an image by discharging the above-mentioned ink composition onto a recording medium (support, recording material, etc.) and curing the ink composition by irradiating the ink composition so discharged onto the recording medium with actinic radiation. That is, the present invention relates to an inkjet recording method comprising:
(A′) a step of discharging an ink composition onto a recording medium; and
(B′) a step of curing the ink composition by irradiating the ink composition so discharged with actinic radiation,
wherein the ink composition is the ink composition of the present invention.
The cured ink composition forms an image on the recording medium.
The peak wavelength of the actinic radiation is preferably 200 to 600 nm, more preferably 300 to 450 nm, and yet more preferably 350 to 420 nm. The output of the actinic radiation is preferably no greater than 2,000 mJ/cm2, and is more preferably 10 to 2,000 mJ/cm2, yet more preferably 20 to 1,000 mJ/cm2, and particularly preferably 50 to 800 mJ/cm2.
The inkjet recording method of the present invention is explained by taking as an example a process for producing a lithographic printing plate, the process comprising discharging an ink composition onto the lithographic printing plate so as to form an image.
A process for producing a lithographic printing plate of the present invention comprises:
(A′′) a step of discharging the ink composition of the present invention onto a hydrophilic support, and
(B′′) a step of irradiating the discharged ink composition with radiation so as to cure the ink composition, thus forming a hydrophobic image on the hydrophilic support by curing the ink composition.
(3-1-1) Hydrophilic Support Used for Lithographic Printing Plate
The lithographic printing plate comprises a support and an image formed on the support.
Conventionally, as the lithographic printing plate, a so-called PS plate in which an oleophilic photosensitive resin layer is provided on a hydrophilic support has been widely used. In a process for producing this PS plate, normally, after a mask exposure (surface exposure) is carried out via a lith film, non-exposed areas are dissolved and removed to give a desired printing plate. However, in recent years, a technique of digitizing image information using a computer by electronically processing, storing, and outputting the information has become widespread, and a new image output system that can be used for the above technique has been desired. In particular, a computer to plate (CTP) technique in which a printing plate is directly produced by scanning according to digitized image information with highly coherent light such as laser light without using a lith film has been developed.
As a system for obtaining a lithographic printing plate that makes possible the above scanning exposure, a process for directly producing a lithographic printing plate using an ink composition or an inkjet recording ink composition can be cited. This process involves obtaining a printing plate having a desired image (preferably a hydrophobic image) by discharging an ink onto a support, and preferably a hydrophilic support, using an inkjet system, etc., and exposing this to actinic radiation so as to expose an area with the ink composition or the inkjet recording ink to light. The ink composition or the inkjet recording ink suitable for such a system is the ink composition or the inkjet recording ink of the present invention.
The support (recording medium) onto which the ink composition or the inkjet recording ink composition of the present invention is discharged is not particularly limited, and a dimensionally stable sheet-form support may be used. The support is preferably a hydrophilic support. The support used in the lithographic printing plate of the present invention is not particularly limited, and a dimensionally stable sheet-form support may be used. It is preferable that a material forming the support has a hydrophilic surface. Examples of materials forming the support include paper, paper laminated with a plastic (e.g. polyethylene, polypropylene, polystyrene, etc.), a metal sheet (e.g. aluminum, zinc, copper, etc.), a plastic film (e.g. cellulose diacetate, cellulose triacetate, cellulose propionate, cellulose butyrate, cellulose acetate butyrate, cellulose nitrate, polyethylene terephthalate, polyethylene, polystyrene, polypropylene, polycarbonate, polyvinyl acetal, etc.), and paper or plastic film on which the above-mentioned metal is laminated or vapor-deposited. Preferred examples of the support include a polyester film and aluminum sheet. Among these, aluminum sheet is particularly preferable since the dimensional stability is good and it is relatively inexpensive.
The aluminum sheet is a pure aluminum sheet, an alloy sheet containing aluminum as a main component and a small amount of a different element, or a thin film of aluminum or an aluminum alloy laminated with a plastic. Examples of the different element contained in the aluminum alloy include silicon, iron, manganese, copper, magnesium, chromium, zinc, bismuth, nickel, and titanium. The content of the different element in the alloy is preferably equal to or less than 10 wt %. In the present invention, a pure aluminum sheet is preferable, but since it is difficult to produce completely pure aluminum because of the refining technique, a trace amount of a different element may be contained. The composition of the aluminum sheet is not specified, and a known generally used material may be utilized as appropriate.
The support preferably has a thickness of 0.1 to 0.6 mm, and more preferably 0.15 to 0.4 mm.
Prior to the aluminum sheet being used, it is preferably subjected to a surface treatment such as a surface roughening treatment or an anodizing treatment. Surface treatment makes it easy to improve the hydrophilicity and ensure that there is good adhesion between an image recording layer and the support. Prior to the aluminum sheet being subjected to the surface roughening treatment, it may be subjected as desired to a degreasing treatment using a surfactant, an organic solvent, an aqueous alkaline solution, etc. in order to remove rolling oil on the surface.
The surface roughening treatment for the aluminum sheet surface may be carried out by various types of methods, and examples thereof include a mechanical surface roughening treatment, an electrochemical surface roughening treatment (a surface roughening treatment involving dissolving the surface electrochemically), and a chemical surface roughening treatment (a surface roughening treatment involving selectively dissolving the surface chemically).
As a method for the mechanical surface roughening treatment, a known method such as a ball grinding method, a brush grinding method, a blast grinding method, or a buff grinding method may be used. It is also possible to use a transfer method in which an irregular shape is transferred using a roller provided with irregularities in an aluminum rolling stage.
As a method for the electrochemical surface roughening treatment, for example, a method in which alternating current or direct current is applied in an electrolyte solution containing an acid such as hydrochloric acid or nitric acid can be cited. It is also possible to employ a method as described in JP-A-54-63902 in which a mixed acid is used.
The aluminum sheet subjected to a surface roughening treatment is subjected as necessary to an alkali etching treatment using an aqueous solution of potassium hydroxide, sodium hydroxide, etc.; furthermore, after neutralization, it may be subjected to an anodizing treatment as desired in order to improve the abrasion resistance.
As an electrolyte that may be used for the anodizing treatment of the aluminum sheet, various types of electrolytes that form a porous oxide film may be used. In general, sulfuric acid, hydrochloric acid, oxalic acid, chromic acid, or a mixed acid thereof may be used. The concentration of the electrolyte may be determined as appropriate according to the type of electrolyte.
Conditions for the anodizing treatment depend on the type of electrolyte used and cannot be specified, but in general the electrolyte solution concentration is 1 to 80 wt %, the solution temperature is 5° C. to 70° C., the current density is 5 to 60 A/dm2, the voltage is 1 to 100V, and the electrolysis time is 10 sec. to 5 min. The amount of anodized film formed is preferably 1.0 to 5.0 g/m2, and more preferably 1.5 to 4.0 g/m2. It is preferable for it to be in this range since good plate life and good scratch resistance of a non-image area of a lithographic printing plate can be obtained.
As the support that can be used in the present invention, a substrate that has been subjected to the above-mentioned surface treatment and has an anodized film may be used as it is, but in order to further improve the adhesion to an upper layer, and the hydrophilicity, the contamination resistance, the thermal insulation, etc., the substrate may appropriately be subjected as necessary to a treatment for enlarging micropores of the anodized film, a sealing treatment, or a surface hydrophilization treatment involving immersion in an aqueous solution containing a hydrophilic compound, which are described in JP-A-2001-253181 or JP-A-2001-322365. These enlarging and sealing treatments are not limited to those described therein, and any conventionally known methods may be employed.
Sealing Treatment
The sealing treatment may be vapor sealing, a treatment with an aqueous solution containing an inorganic fluorine compound such as a single treatment with fluorozirconic acid or a treatment with sodium fluoride, vapor sealing with added lithium chloride, or a sealing treatment with hot water.
Among these, the sealing treatment with an aqueous solution containing an inorganic fluorine compound, the sealing treatment with vapor, and the sealing treatment with hot water are preferable. Each thereof is explained below.
Sealing Treatment with Aqueous Solution Containing Inorganic Fluorine Compound
In the sealing treatment with an aqueous solution containing an inorganic fluorine compound, a metal fluoride can suitably be used as the inorganic fluorine compound.
Specific examples thereof include sodium fluoride, potassium fluoride, calcium fluoride, magnesium fluoride, sodium fluorozirconate, potassium fluorozirconate, sodium fluorotitanate, potassium fluorotitanate, ammonium fluorozirconate, ammonium fluorotitanate, potassium fluorotitanate, fluorozirconic acid, fluorotitanic acid, hexafluorosilicic acid, nickel fluoride, iron fluoride, fluorophosphoric acid, and ammonium fluorophosphate. Among them, sodium fluorozirconate, sodium fluorotitanate, fluorozirconic acid, and fluorotitanic acid are preferable.
The concentration of the inorganic fluorine compound in the aqueous solution is preferably at least 0.01 wt % from the viewpoint of sealing of micropores on an anodized coating being carried out sufficiently, and more preferably at least 0.05 wt %, and it is preferably no greater than 1 wt % from the viewpoint of contamination resistance, and more preferably no greater than 0.5 wt %.
The aqueous solution containing an inorganic fluorine compound preferably further contains a phosphate compound. It is preferable for a phosphate compound to be contained since the hydrophilicity of the surface of the anodized coating improves and the machine developability and the contamination resistance can be improved.
Preferred examples of the phosphate compound include phosphates of a metal such as an alkali metal or an alkaline earth metal.
Specific examples thereof include zinc phosphate, aluminum phosphate, ammonium phosphate, ammonium phosphate dibasic, ammonium dihydrogen phosphate, potassium dihydrogen phosphate, potassium phosphate dibasic, calcium phosphate, ammonium sodium hydrogen phosphate, magnesium hydrogen phosphate, magnesium phosphate, ferrous phosphate, ferric phosphate, sodium dihydrogen phosphate, sodium phosphate, sodium phosphate dibasic, lead phosphate, calcium dihydrogen phosphate, lithium phosphate, phosphotungstic acid, ammonium phosphotungstate, sodium phosphotungstate, ammonium phosphomolybdate, sodium phosphomolybdate, sodium phosphite, sodium tripolyphosphate, and sodium pyrophosphate. Among these, sodium dihydrogen phosphate, sodium phosphate dibasic, potassium dihydrogen phosphate, and potassium phosphate dibasic are preferable.
The combination of the inorganic fluorine compound and the phosphate compound is not particularly limited, but the aqueous solution preferably comprises at least sodium fluorozirconate as the inorganic fluorine compound and at least sodium dihydrogen phosphate as the phosphate compound.
The concentration of the phosphate compound in the aqueous solution is preferably at least 0.01 wt % from the viewpoint of improving machine developability and contamination resistance, and more preferably at least 0.1 wt %, and it is preferably no greater than 20 wt % from the viewpoint of solubility, and more preferably no greater than 5 wt %.
The proportion of each compound in the aqueous solution is not particularly limited, but the ratio by weight of the inorganic fluorine compound and the phosphate compound is preferably 1/200 to 10/1, and more preferably 1/30 to 2/1.
Furthermore, the temperature of the aqueous solution is preferably at least 20° C., and more preferably at least 40° C., and it is preferably no higher than 100° C., and more preferably no higher than 80° C.
Moreover, the pH of the aqueous solution is preferably at least 1, and more preferably at least 2, and it is preferably no greater than 11, and more preferably no greater than 5.
A method for the sealing treatment with the aqueous solution containing an inorganic fluorine compound is not particularly limited and, for example, an immersion method and a spray method may be used. They may be employed once or a plurality of times, or in a combination of two or more types.
Among these, the immersion method is preferable. When the treatment is carried out by the immersion method, the treatment time is preferably at least 1 sec., and more preferably at least 3 sec., and it is preferably no greater than 100 sec., and more preferably no greater than 20 sec.
Sealing Treatment with Steam
With regard to the sealing treatment with steam, for example, a method in which an anodized coating is contacted with steam at high pressure or normal pressure continuously or discontinuously can be cited.
The temperature of the steam is preferably at least 80° C., and more preferably at least 95° C., and it is preferably no greater than 105° C.
The pressure of the steam is preferably in the range of (atmospheric pressure−50 mmAq) to (atmospheric pressure+300 mmAq) (1.008×105 to 1.043×105 Pa).
Furthermore, the time for which the coating is contacted with steam is preferably at least 1 sec., and more preferably at least 3 sec., and it is preferably no greater than 100 sec., and more preferably no greater than 20 sec.
Sealing Treatment with Hot Water
With regard to the sealing treatment with hot water, for example, a method in which an aluminum plate having an anodized coating formed thereon is immersed in hot water can be cited.
The hot water may contain an inorganic salt (e.g. a phosphate) or an organic salt.
The temperature of the hot water is preferably at least 80° C., and more preferably at least 95° C., and it is preferably no greater than 100° C.
Furthermore, the time for which immersion in hot water is carried out is preferably at least 1 sec., and more preferably at least 3 sec., and it is preferably no greater than 100 sec., and more preferably no greater than 20 sec.
With regard to a hydrophilization treatment that is used in the present invention, there is an alkali metal silicate method, as disclosed in U.S. Pat. Nos. 2,714,066, 3,181,461, 3,280,734, and 3,902,734. In this method, a support is immersed in an aqueous solution of sodium silicate, etc., or subjected to electrolysis. In addition, there is a method in which a support is treated with potassium fluorozirconate, as described in JP-B-36-22063, and a method in which a support is treated with polyvinylphosphonic acid, as described in U.S. Pat. Nos. 3,276,868, 4,153,461, and 4,689,272.
In the present invention, it is preferable for the support to have a center line average roughness of 0.10 to 1.2 μm. It is preferable for it to be in this range since good adhesion to an image recording layer, good plate life, and good contamination resistance can be obtained.
(3-1-2) Step of Discharging Ink Composition onto Hydrophilic Support
When the ink composition or the inkjet recording ink composition of the present invention is discharged onto the surface of the above-mentioned hydrophilic support, the ink composition or the inkjet recording ink composition is preferably discharged after being heated to preferably 25° C. to 80° C., and more preferably 25° C. to 30° C., so as to reduce the viscosity of the ink composition to preferably 7 to 30 mPa·s, and more preferably 7 to 20 mPa·s. In particular, it is preferable to use the ink composition having an ink viscosity at 25° C. of 35 to 500 mPa·s since a large effect can be obtained. By employing this method, high discharge stability can be realized. The radiation curing type ink composition such as the ink composition of the present invention generally has a viscosity that is higher than that of a normal ink composition or a water-based ink used for an inkjet recording ink, and variation in viscosity due to a change in temperature at the time of discharge is large. Viscosity variation in the ink has a large effect on changes in liquid droplet size and changes in liquid droplet discharge speed and, consequently, causes the image quality to be degraded. It is therefore necessary to maintain the ink discharge temperature as constant as possible. In the present invention, the control range for the temperature is desirably ±5° C. of a set temperature, preferably ±2° C. of the set temperature, and more preferably ±1° C. of the set temperature.
(3-1-3) Step of Curing Ink Composition by Irradiating Discharged Ink Composition with Actinic Radiation so as to Form Hydrophobic Image on Hydrophilic Support by Curing Ink Composition
The ink composition discharged onto the surface of the hydrophilic support is cured by irradiating with actinic radiation. This results from a sensitizer in a polymerization initiation system contained in the above-mentioned ink composition of the present invention absorbing actinic radiation, attaining an excited state, and coming into contact with a polymerization initiator in the polymerization initiation system to thus decompose the polymerization initiator, and a polymerizable compound undergoing radical polymerization and being cured.
The actinic radiation used in this process may include α rays, γ rays, an electron beam, X rays, UV rays, visible light, and IR rays. Although it depends on the absorption characteristics of the sensitizer, the peak wavelength of the actinic radiation is, for example, 200 to 600 nm, preferably 300 to 450 nm, and more preferably 350 to 450 nm. Furthermore, in the present invention, the polymerization initiation system has sufficient sensitivity for low output actinic radiation. The output of the actinic radiation as irradiation energy is preferably 2,000 mJ/cm2 or less, more preferably 10 to 2,000 mJ/cm2, yet more preferably 20 to 1,000 mJ/cm2, and particularly preferably 50 to 800 mJ/cm2. Moreover, the actinic radiation is applied so that the illumination intensity on the exposed surface is, for example, 10 to 2,000 mW/cm2, and preferably 20 to 1,000 mW/cm2.
The ink composition of the present invention is desirably exposed to such actinic radiation for, for example, 0.01 to 120 sec., and preferably 0.1 to 90 sec.
Irradiation conditions and a basic method for irradiation with actinic radiation are disclosed in JP-A-60-132767. Specifically, a light source is provided on either side of a head unit that includes an ink discharge device, and the head unit and the light source are made to scan by a so-called shuttle system. Irradiation with actinic radiation is carried out after a certain time (e.g. 0.01 to 0.5 sec., preferably 0.01 to 0.3 sec., and more preferably 0.01 to 0.15 sec.) has elapsed from when the ink has landed. By controlling the time from ink landing to irradiation so as to be a minimum in this way, it becomes possible to prevent the ink that has landed on a recording medium from spreading before being cured. Furthermore, since the ink can be exposed before it reaches a deep area of a porous recording medium that the light source cannot reach, it is possible to prevent monomer from remaining unreacted, and as a result the odor can be reduced.
Furthermore, curing may be completed using another light source that is not driven. WO99/54415 discloses, as an irradiation method, a method employing an optical fiber and a method in which a collimated light source is incident on a mirror surface provided on a head unit side face, and a recorded area is irradiated with UV light.
By employing such a recording method, it is possible to maintain a uniform dot diameter for landed ink even for various types of recording media having different surface wettability, thereby improving the image quality. In order to obtain a color image, it is preferable to superimpose colors in order from those with a low lightness. By superimposing inks in order from one with low lightness, it is easy for radiation to reach a lower ink, the curing sensitivity is good, the amount of residual monomer decreases, and an improvement in adhesion can be expected. Furthermore, although it is possible to discharge all colors and then expose them at the same time, it is preferable to expose one color at a time from the viewpoint of promoting curing.
In this way, the above-mentioned ink composition of the present invention is cured by irradiation with actinic radiation to thus form a hydrophobic image on the surface of the hydrophilic support.
(3-2) Inkjet Recording Device
The inkjet recording device used in the present invention is not particularly restricted, and a commercial inkjet recording device may be used. That is, in the present invention, recording on a recording medium may be carried out using a commercial inkjet recording device.
The inkjet recording device that can be used in the present invention is equipped with, for example, an ink supply system, a temperature sensor, and an actinic radiation source.
The ink supply comprises, for example, a main tank containing the ink composition of the present invention, a supply pipe, an ink supply tank immediately before an inkjet head, a filter, and a piezo system inkjet head. The piezo system inkjet head may be driven so as to discharge a multisize dot of preferably 1 to 100 pL, more preferably 8 to 30 pL, at a resolution of preferably 320×320 to 4,000×4,000 dpi, more preferably 400×400 to 1,600×1,600 dpi, and yet more preferably 720×720 dpi. Here, dpi referred to in the present invention means the number of dots per 2.54 cm.
As described above, since it is desirable for the radiation curing type ink to be discharged at a constant temperature, a section from the ink supply tank to the inkjet head is thermally insulated and heated. A method of controlling temperature is not particularly limited, but it is preferable to provide, for example, temperature sensors at a plurality of pipe section positions, and control heating according to the ink flow rate and the temperature of the surroundings. The temperature sensors may be provided on the ink supply tank and in the vicinity of the inkjet head nozzle. Furthermore, the head unit that is to be heated is preferably thermally shielded or insulated so that the device main body is not influenced by the temperature of the outside air. In order to reduce the printer start-up time required for heating, or in order to reduce the thermal energy loss, it is preferable to thermally insulate the head unit from other sections and also to reduce the heat capacity of the entire heated unit.
As an actinic radiation source, a mercury lamp, a gas/solid laser, etc. are mainly used, and for UV photocuring inkjet a mercury lamp and a metal halide lamp are widely known. However, from the viewpoint of protection of the environment, there has recently been a strong desire for mercury not to be used, and replacement by a GaN semiconductor UV light emitting device is very useful from industrial and environmental viewpoints. Furthermore, LEDs (UV-LED) and LDs (UV-LD) have small dimensions, long life, high efficiency, and low cost, there is moreover little damage to a substrate by heat generation, and their use as a photocuring inkjet light source can therefore be expected.
Furthermore, light-emitting diodes (LED) and laser diodes (LD) may be used as a source of actinic radiation. In particular, when a UV ray source is needed, a UV-LED or a UV-LD may be used. For example, Nichia Corporation has marketed a violet LED having a main emission spectrum wavelength of between 365 nm and 420 nm. Furthermore, when a shorter wavelength is needed, U.S. Pat. No. 6,084,250 discloses an LED that can emit actinic radiation whose wavelength is centered between 300 nm and 370 nm. Furthermore, another violet LED is available, and irradiation can be carried out with radiation of a different UV bandwidth. The actinic radiation source particularly preferable in the present invention is a UV-LED, and a UV-LED having a peak wavelength at 350 to 420 nm is particularly preferable.
The maximum illumination intensity of the LED on a recording medium is preferably 10 to 2,000 mW/cm2, more preferably 20 to 1,000 mW/cm2, and particularly preferably 50 to 800 mJ/cm2.
In accordance with the present invention, it is possible to provide an ink composition that cures with high sensitivity when exposed to actinic radiation and has excellent thermal stability, and an inkjet recording method employing the ink composition.
Furthermore, a printed material obtained using the ink composition capable of curing with high sensitivity when exposed to actinic radiation and having excellent thermal stability has high image quality and excellent strength for an image area. Similarly, in accordance with use of the ink composition of the present invention, there is exhibited the effect that a lithographic printing plate having a long plate life and high image quality can be produced based on digital data.
EXAMPLES
The present invention is explained in further detail by reference to Examples and Comparative Examples. However, the present invention should not be construed as being limited to these Examples.
Preparation of Pigment Dispersions
Pigment dispersions 1 of each of yellow, magenta, cyan, black, and white were prepared according to the method below. Dispersion conditions were appropriately adjusted using a known dispersing device so that the average particle size of the pigment particles in each case was in the range of 0.2 to 0.3 μm, and subsequently they were filtered using a filter while heating.













Yellow pigment dispersion 1



(C) Cl Pigment Yellow 13
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Magenta pigment dispersion 1


(C) Cl Pigment Red 57:1
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Cyan pigment dispersion 1


(C) Cl Pigment Blue 15:3
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Black pigment dispersion 1


(C) Cl Pigment Black 7
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


White pigment dispersion 1


(C) Titanium oxide (average particle size 0.15 μm,
25.00 parts by weight


refractive index 2.52)


Neutral polymer dispersant PB822 (manufactured by Ajinomoto-
  14 parts by weight


Fine-Techno Co., Inc.)


Fluorescent whitening agent Uvitex-OB
 1.00 part by weight


(manufactured by Ciba)


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Preparation of inks


Example 1


Yellow ink 1


Yellow pigment dispersion 1 (containing (C))
   5 parts by weight


(A) Acid-generating compound A below
   6 parts by weight


(D) Sensitizer: 9,10-dibutoxyanthracene
   3 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  45 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


 
























Acid-generating compound A



 








Magenta ink 1



Magenta pigment dispersion 1 (containing (C))
   5 parts by weight


(A) Acid-generating compound A above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


Cyan ink 1


Cyan pigment dispersion 1 (containing (C))
   5 parts by weight


(A) Acid-generating compound A above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


Black ink 1


Black pigment dispersion 1 (containing (C))
   5 parts by weight


(A) Acid-generating compound A above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


White ink 1


White pigment dispersion 1 (containing (C))
   5 parts by weight


(A) Acid-generating compound A above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight









Inks 1 of each color prepared above were filtered using a filter having an absolute filtration accuracy of 2 μm to give Inks 1 of each color.
Inkjet Image Recording
Subsequently, recording was carried out on a recording medium using a commercial inkjet recording device having a piezo system inkjet nozzle. The ink supply system comprised a main tank, a supply pipe, an ink supply tank immediately before an inkjet head, a filter, and a piezo system inkjet head, and a section from the ink supply tank to the inkjet head was thermally insulated and heated. Temperature sensors were provided on the ink supply tank and in the vicinity of the nozzle of the inkjet head, and the temperature was controlled so that the nozzle section was always at 70° C.±2° C. The piezo system inkjet head was driven so as to discharge multisize dots of 8 to 30 pL at a resolution of 720×720 dpi. The exposure system, the main scanning speed, and the discharge frequency were adjusted so that, after landing, UV light was focused to give an exposure area illumination intensity of 100 mW/cm2, and irradiation started 0.1 sec. after the ink landed on the recording medium. Furthermore, the exposure time was made variable, and exposure energy was applied. Here, dpi referred to in the present invention denotes the number of dots per 2.54 cm.
The inks of each color prepared above were discharged at an environmental temperature of 25° C. in the order black→cyan→magenta→yellow→white, and irradiation with ultraviolet rays was carried out using a VZero 085 metal halide lamp manufactured by Integration Technology after each color was discharged. As an energy level that could completely cure the inks so that tackiness disappeared when touched by hand, the total exposure energy per color was 50 mJ/cm2 for all the colors. As recording media, a grained aluminum support, a transparent biaxially stretched polypropylene film whose surface had been treated so as to impart printability, a soft vinyl chloride sheet, a cast coat paper, and a commercial recycled paper were used, each color image was recorded, and an image having high resolution without dot spreading was obtained in all cases. Furthermore, for high quality paper, the ink did not penetrate to the reverse side, the ink was sufficiently cured, and there was hardly any odor of unreacted monomer. Moreover, the ink recorded on the film had sufficient flexibility, the ink did not crack when bent, and there was no problem in an adhesion test involving peeling with SellotapeTM.
Examples 2 to 8 and Comparative Examples 1 to 5
Preparation of Ink
Magenta inks 2 to 11 were prepared in accordance with the methods described below.
Example 2
Magenta Ink 2
Magenta ink 2 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound B below was used instead of Acid-generating compound A above.




Example 3
Magenta Ink 3
Magenta ink 3 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound C below was used instead of Acid-generating compound A above.




Example 4
Magenta Ink 4
Magenta ink 4 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound D below was used instead of Acid-generating compound A above.




Example 5
Magenta Ink 5
Magenta ink 5 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound E below was used instead of Acid-generating compound A above.




Example 6
Magenta Ink 6
Magenta ink 6 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound F below was used instead of Acid-generating compound A above.




Example 7
Magenta Ink 7
Magenta ink 7 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound G below was used instead of Acid-generating compound A above.




Example 8
Magenta Ink 8
Magenta ink 8 was prepared in the same manner as for Magenta ink 1 except that Acid-generating compound H below was used instead of Acid-generating compound A above.




Example 9
Magenta Ink 9
Magenta ink 9 was prepared in the same manner as for Magenta ink 1 except that 3 parts by weight of 9,10-dibutoxyanthracene was added to Magenta ink 1.
Example 10
Magenta Ink 10













Magenta pigment dispersion 1 (containing (C))
 5 parts by weight


(A) Acid-generating compound A above
 6 parts by weight


(B) Polymerizable compounds


Cationically polymerizable monomer:
30 parts by weight


3,4-epoxycyclohexylmethyl-3′,4′-


epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Cationically polymerizable monomer:
48 parts by weight


3,7-bis(3-oxetanyl)-5-oxanonane


(OXT-221: manufactured by Toagosei


Co., Ltd.)


Radically polymerizable monomer: 1,6-hexanediol
10 parts by weight


diacrylate









Comparative Example 1
Magenta Ink 11













Magenta pigment dispersion 1 (containing (C))
 5 parts by weight


UVI-6992 (manufactured by The Dow Chemical
 6 parts by weight


Company)


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-
40 parts by weight


epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK
 1 part by weight


Chemie)













Comparative Example 2
Magenta Ink 12













Magenta pigment dispersion 1 (containing (C))
 5 parts by weight


Tri-p-tolylsulfonium hexafluorophosphate (manu-
 6 parts by weight


factured by Tokyo Chemical Industry Co., Ltd.)


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-
40 parts by weight


epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK
 1 part by weight


Chemie)









Comparative Examples 3
Magenta Ink 13
Magenta ink 13 was prepared in the same manner as for Magenta ink 11 except that Irgacure 250 (manufactured by Ciba Specialty Chemicals) was used instead of the initiator UVI-6992 (manufactured by The Dow Chemical Company).




Comparative Example 4
Magenta Ink 14
Magenta ink 14 was prepared in the same manner as for Magenta ink 11 except that 3 parts by weight of 9,10-dibutoxyanthracene was added to Magenta ink 11.
Crude magenta inks 2 to 14 prepared as described above were filtered using a filter having an absolute filtration accuracy of 2 μm to give Magenta inks 2 to 14.
Example 11
Magenta ink 15 was prepared in the same manner as for magenta ink 1 except that instead of CI pigment red 57:1 Compound M-1 below (oxidation potential +1.37 V) was used as an oil-soluble dye, and filtration was carried out using a filter having an absolute filtration accuracy of 2 μm.




Example 12
Magenta ink 16 was prepared in the same manner as for magenta ink 1 except that instead of CI pigment red 57:1 Compound M-2 below (oxidation potential +0.94 V) was used as an oil-soluble dye, and filtration was carried out using a filter having an absolute filtration accuracy of 2 μm.




Inkjet Image Recording

A magenta image was printed by the same method as described in Example 1 using the magenta inks 2 to 16 prepared above.
Example 13
A magenta image was formed using Magenta ink 9 by the same method as in Example 1 except that a UV light-emitting diode (UV-LED) was used instead of the VZero 085 metal halide lamp manufactured by Integration Technology.
In this embodiment, an NCCU033 manufactured by Nichia Corporation was used as the UV-LED. The LED emits UV light at a wavelength of 365 nm from 1 chip, and by applying a current of about 500 mA, light of about 100 mW is emitted from the chip. A plurality thereof were aligned at intervals of 7 mm to give a power of 0.3 W/cm2 on the surface of a recording medium (hereinafter, also called a medium). The time from landing to irradiation and the exposure time can be varied by the transport speed of the medium and the distance between a head and the LED in the transport direction. In this embodiment, irradiation was carried out about 0.5 sec. after landing.
The exposure energy on the medium was adjustable in the range of 0.01 to 15 J/cm2 by setting the distance from the medium and the transport speed.
Comparative Example 5
A magenta image was formed in the same manner as in Example 13 using Magenta ink 14.
Inkjet Image Evaluation
Subsequently, with regard to each of the images thus formed, the sensitivity required for curing, penetration into commercial recycled paper, ink spread on a grained aluminum support, adhesion, plate life, and storage stability were evaluated in accordance with the methods described below.
1. Curing Sensitivity Measurement
High quality paper was superimposed on a printed sample immediately after exposure, they were passed through pressure rollers (50 kg/cm2), transfer of coloring material onto the high quality paper was evaluated, and the exposure energy intensity (mJ/cm2) when transfer did not occur was defined as the curing sensitivity. The smaller the value, the higher the sensitivity.
2. Thermal Stability Evaluation
After storing the prepared ink at 75% RH and 60° C. for 3 days, the ink viscosity at the discharge temperature was measured, and an increase in the ink viscosity was expressed as a viscosity ratio (after storage/before storage). When the viscosity was unchanged and the ratio was close to 1.0, the storage stability was good, and if the ratio exceeded 1.5, clogging might undesirably be caused during discharge.
3. Cured Film Bending Evaluation
A sample printed at the lowest energy that caused no transfer for each ink was stored at 23° C. for 1 day and then bent through 180°, and the presence or absence of cracks in the cured film was examined and evaluated as follows. The evaluation results are given in Table 2.
Good: no change
Fair: small cracks occurred in the bent portion.
Poor: cured film peeled off in the bent portion.
4. Solubility Evaluation
An ink comprising the above-mentioned ink composition without the pigment dispersion was conditioned by stirring for 30 minutes and filtered using a filter having an absolute filtration accuracy of 2 μm; the presence or absence of a precipitate was evaluated as follows, and the solubility was evaluated.
Good: no precipitate
Fair: small amount of precipitate
Poor: some precipitate
5. Evaluation of Adhesion to Grained Aluminum Support
With regard to the printed images formed above, a completely undamaged sample and a sample whose printed surface was crosshatched with 11 cuts in both lengthwise and widthwise directions at intervals of 1 mm in accordance with JIS K 5400 to give 100 1 mm squares were prepared, SellotapeTM was affixed to the surface of each sample and peeled off quickly at an angle of 90 degrees, and the condition of the remaining printed image that had not been peeled off was evaluated in accordance with the criteria below.
Good: printed image was not peeled off at all in the crosshatch test.
Fair: the ink was slightly peeled off in the crosshatch test, but unless the ink surface was damaged little was peeled off.
Poor: easily peeled off by SellotapeTM under both conditions.
6. Evaluation of Plate Life
An image printed on a grained aluminum support prepared above was used as a printing plate, printing was carried out using a Heidel KOR-D machine, and a relative comparison of the number of prints completed was used as an index for the plate life (the number obtained for Example 1 was defined as 100). The larger the number, the longer the plate life, which is preferable.
Evaluation results for magenta images formed in Examples 1 to 13 and Comparative Examples 1 to 5 are given in Table 2 below.













TABLE 2







Curing








sensitivity
Thermal
Solu-
Adhe-
Plate


Example
Ink No.
(mJ/cm2)
stability
bility
sion
life





















Ex. 1
Magenta 1
50
1.1
Good
Good
100


Ex. 2
Magenta 2
40
1.1
Good
Good
120


Ex. 3
Magenta 3
40
1.1
Good
Good
120


Ex. 4
Magenta 4
60
1.1
Good
Good
90


Ex. 5
Magenta 5
40
1.1
Good
Good
120


Ex. 6
Magenta 6
40
1.1
Good
Good
120


Ex. 7
Magenta 7
40
1.3
Good
Good
120


Ex. 8
Magenta 8
60
1.3
Good
Good
90


Ex. 9
Magenta 9
30
1.2
Good
Good
150


Ex. 10
Magenta 10
30
1.2
Good
Good
150


Ex. 11
Magenta 15
40
1.2
Good
Good
120


Ex. 12
Magenta 16
30
1.2
Good
Good
150


Ex. 13
Magenta 9
30
1.2
Good
Good
150


Comp. Ex. 1
Magenta 11
100
1.3
Fair
Fair
50


Comp. Ex. 2
Magenta 12
120
1.3
Poor
Fair
40


Comp. Ex. 3
Magenta 13
80
1.5
Fair
Fair
70


Comp. Ex. 4
Magenta 14
80
1.5
Fair
Fair
70


Comp. Ex. 5
Magenta 14
80
1.5
Fair
Fair
70









It can be seen from Table 2 that the ink composition of the present invention that comprises an acid-generating compound having an anion represented by Formula (I) or (II), (B) a cationically polymerizable compound, and (C) a colorant is highly sensitive to irradiation with radiation and has good thermal stability.
With regard to the onium compounds, the starting materials below were converted to anions using a base (ref. a method described in Sold State Ionics, 60, (1993), 87-92, etc.), and then subjected to salt exchange (ref. a method described in JP-A-2004-315430, etc.), thus giving various types of onium salt.




Manufactured by Azmax Co., Ltd.





Manufactured by Tokyo Chemical Industry Co., Ltd.





Manufactured by Wako Pure Chemical Industries, Ltd.





Manufactured by Fluka Chemie GmbH





Manufactured by Kanto Chemical Co., Inc.

Preparation of Pigment Dispersions

Pigment dispersions 2 of each of yellow, magenta, cyan, black, and white were prepared according to the method below. Dispersion conditions were appropriately adjusted using a known dispersing device so that the average particle size of the pigment particles in each case was in the range of 0.2 to 0.3 μm, and subsequently they were filtered using a filter while heating.













Yellow pigment dispersion 2



(C) Cl Pigment Yellow 13
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Magenta pigment dispersion 2


(C) Cl Pigment Red 57:1
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Cyan pigment dispersion 2


(C) Cl Pigment Blue 15:3
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Black pigment dispersion 2


(C) Cl Pigment Black 7
  20 parts by weight


Polymeric dispersant (Solsperse series, manufactured by Zeneca)
  20 parts by weight


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


White pigment dispersion 2


(C) Titanium oxide (average particle size 0.15 μm,
25.00 parts by weight


refractive index 2.52)


Neutral polymer dispersant PB822 (manufactured by Ajinomoto-
  14 parts by weight


Fine-Techno Co., Inc.)


(B) OXT-221 (manufactured by Toagosei Co., Ltd.)
  60 parts by weight


Preparation of inks


Example 14


Yellow ink 2


Yellow pigment dispersion 2
   5 parts by weight


(A) Acid-generating compound I below
   6 parts by weight


(D) Sensitizing colorant: 9,10-dibutoxyanthracene
   3 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  45 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


 
























Acid-generating compound I



 








Magenta ink 17



Magenta pigment dispersion 2
   5 parts by weight


(A) Acid-generating compound I above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


Cyan ink 2


Cyan pigment dispersion 2
   5 parts by weight


(A) Acid-generating compound I above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


Black ink 2


Black pigment dispersion 2
   5 parts by weight


(A) Acid-generating compound I above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight


White ink 2


White pigment dispersion 2
   5 parts by weight


(A) Acid-generating compound I above
   6 parts by weight


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate
  40 parts by weight


(Celloxide 2021A: manufactured by Daicel-UCB Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
  48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK Chemie)
   1 part by weight









Yellow ink 2, Magenta ink 17, Cyan ink 2, Black ink 2, and White ink 2 prepared above were filtered using a filter having an absolute filtration accuracy of 2 μm to give Inks of each color.
Inkjet Image Recording
Subsequently, recording was carried out on a recording medium using a commercial inkjet recording device having a piezo system inkjet nozzle. The ink supply system comprised a main tank, a supply pipe, an ink supply tank immediately before an inkjet head, a filter, and a piezo system inkjet head, and a section from the ink supply tank to the inkjet head was thermally insulated and heated. Temperature sensors were provided on the ink supply tank and in the vicinity of the nozzle of the inkjet head, and the temperature was controlled so that the nozzle section was always at 70° C.±2° C. The piezo system inkjet head was driven so as to discharge multisize dots of 8 to 30 pL at a resolution of 720×720 dpi. The exposure system, the main scanning speed, and the discharge frequency were adjusted so that, after landing, UV light was focused to give an exposure area illumination intensity of 100 mW/cm2, and irradiation started 0.1 sec. after the ink landed on the recording medium. Furthermore, the exposure time was made variable, and exposure energy was applied. Here, dpi referred to in the present invention denotes the number of dots per 2.54 cm.
The inks of each color prepared above were discharged at an environmental temperature of 25° C. in the order black→cyan→magenta→yellow→white, and irradiation with ultraviolet rays was carried out using a VZero 085 metal halide lamp, manufactured by Integration Technology after each color was discharged. As an energy level that could completely cure the inks so that tackiness disappeared when touched by hand, the total exposure energy per color was 200 mJ/cm2 for all the colors. As recording media, a grained aluminum support, a transparent biaxially stretched polypropylene film whose surface had been treated so as to impart printability, a soft vinyl chloride sheet, a cast coat paper, and a commercial recycled paper were used, each color image was recorded, and an image having high resolution without dot spreading was obtained in all cases. Furthermore, for high quality paper, the ink did not penetrate to the reverse side, the ink was sufficiently cured, and there was hardly any odor of unreacted monomer. Moreover, the ink recorded on the film had sufficient flexibility, the ink did not crack when bent, and there was no problem in an adhesion test involving peeling with SellotapeTM.
Examples 15 to 26 and Comparative Examples 6 to 10
Preparation of Ink
Magenta inks 18 to 32 were prepared in accordance with the method described below.
Example 15
Magenta Ink 18
Magenta ink 18 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound J below was used instead of Acid-generating compound I above.




Example 16
Magenta Ink 19
Magenta ink 19 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound K below was used instead of Acid-generating compound I above.




Example 17
Magenta Ink 20
Magenta ink 20 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound L below was used instead of Acid-generating compound I above.




Example 18
Magenta Ink 21
Magenta ink 21 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound M below was used instead of Acid-generating compound I above.




Example 19
Magenta Ink 22
Magenta ink 22 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound N below was used instead of Acid-generating compound I above.




Example 20
Magenta Ink 23
Magenta ink 23 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound O below was used instead of Acid-generating compound I above.




Example 21
Magenta Ink 24
Magenta ink 24 was prepared in the same manner as for Magenta ink 17 except that Acid-generating compound P below was used instead of Acid-generating compound I above.




Example 22
Magenta Ink 25
Magenta ink 22 was prepared in the same manner as for Magenta ink 17 except that 3 parts by weight of 9,10-dibutoxyanthracene was added to Magenta ink 17.
Example 23
Magenta Ink 26













Magenta pigment dispersion 2
 5 parts by weight


(A) Acid-generating compound I above
 6 parts by weight


(B) Polymerizable compounds


Cationically polymerizable monomer:
30 parts by weight


3,4-epoxycyclohexylmethyl-3′,4′-


epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Cationically polymerizable monomer:
48 parts by weight


3,7-bis(3-oxetanyl)-5-oxanonane


(OXT-221: manufactured by Toagosei Co., Ltd.)


Radically polymerizable monomer: 1,6-hexanediol
10 parts by weight


diacrylate









Comparative Example 6
Magenta Ink 27













Magenta pigment dispersion 2
 5 parts by weight


Triarylsulfonium tetrafluoroborate (manufactured
 6 parts by weight


by Tokyo Chemical Industry Co., Ltd.)


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,
40 parts by weight


4′-epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
48 parts by weight


(OXT-221: manufactured by Toagosei


Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK
 1 part by weight


Chemie)









Comparative Example 7
Magenta Ink 28













Magenta pigment dispersion 2
 5 parts by weight


Tri-p-tolylsulfonium trifluoromethanesulfonate
 6 parts by weight


(manufactured by Tokyo Chemical Industry Co.,


Ltd.)


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,
40 parts by weight


4′-epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK
 1 part by weight


Chemie)









Comparative Example 29













Magenta pigment dispersion 2
 5 parts by weight


Tri-p-tolylsulfonium hexafluorophosphate (manu-
 6 parts by weight


factured by Tokyo Chemical Industry Co., Ltd.)


(B) Polymerizable compounds


Monomer: 3,4-epoxycyclohexylmethyl-3′,
40 parts by weight


4′-epoxycyclohexanecarboxylate


(Celloxide 2021A: manufactured by Daicel-UCB


Co., Ltd.)


Monomer: 3,7-bis(3-oxetanyl)-5-oxanonane
48 parts by weight


(OXT-221: manufactured by Toagosei Co., Ltd.)


Surfactant: BYK307 (manufactured by BYK
 1 part by weight


Chemie)









Comparative Example 9
Magenta Ink 30
Magenta ink 30 was prepared in the same manner as for Magenta ink 27 except that 3 parts by weight of 9,10-dibutoxyanthracene was added to Magenta ink 27.
Crude magenta inks 18 to 30 prepared as described above were filtered using a filter having an absolute filtration accuracy of 2 μm to give Magenta inks 18 to 30.
Example 24
Magenta Ink 31
Magenta ink 31 was prepared in the same manner as for magenta ink 17 except that instead of CI pigment red 57:1 Compound M-1 below (oxidation potential +1.37 V) was used as an oil-soluble dye, and filtration was carried out using a filter having an absolute filtration accuracy of 2 μm.




Example 25
Magenta Ink 32
Magenta ink 32 was prepared in the same manner as for magenta ink 17 except that instead of CI pigment red 57:1 Compound M-2 below (oxidation potential +0.94 V) was used as an oil-soluble dye, and filtration was carried out using a filter having an absolute filtration accuracy of 2 μm.




Inkjet Image Recording

A magenta image was printed by the same method as described in Example 14 using the magenta inks 18 to 32 prepared above.
Example 26
A magenta image was formed using Magenta ink 25 by the same method as in Example 14 except that a UV light-emitting diode (UV-LED) was used instead of the VZero 085 metal halide lamp manufactured by Integration Technology.
In this embodiment, an NCCU033 manufactured by Nichia Corporation was used as the UV-LED. The LED emits UV light at a wavelength of 365 nm from 1 chip, and by applying a current of about 500 mA, light of about 100 mW is emitted from the chip. A plurality thereof were aligned at intervals of 7 mm to give a power of 0.3 W/cm2 on the surface of a recording medium (hereinafter, also called a medium). The time from landing to irradiation and the exposure time can be varied by the transport speed of the medium and the distance between a head and the LED in the transport direction. In this embodiment, irradiation was carried out about 0.5 sec. after landing.
The exposure energy on the medium was adjustable in the range of 0.01 to 15 J/cm2 by setting the distance from the medium and the transport speed.
Comparative Example 10
A magenta image was formed in the same manner as in Example 26 using Magenta ink 30.
Inkjet Image Evaluation
Subsequently, with regard to each of the images thus formed, the sensitivity required for curing, penetration into commercial recycled paper, ink spread on a grained aluminum support, adhesion, plate life, and storage stability were evaluated in accordance with the methods described below.
1. Curing Sensitivity Measurement
High quality paper was superimposed on a printed sample immediately after exposure, they were passed through pressure rollers (50 kg/cm2), transfer of coloring material onto the high quality paper was evaluated, and the exposure energy intensity (mJ/cm2) when transfer did not occur was defined as the curing sensitivity. The smaller the value, the higher the sensitivity.
2. Thermal Stability Evaluation
After storing the prepared ink at 75% RH and 60° C. for 3 days, the ink viscosity at the discharge temperature was measured, and an increase in the ink viscosity was expressed as a viscosity ratio (after storage/before storage). When the viscosity was unchanged and the ratio was close to 1.0, the storage stability was good, and if the ratio exceeded 1.5, clogging might undesirably be caused during discharge.
3. Solubility Evaluation
An ink comprising the above-mentioned ink composition without the pigment dispersion was conditioned by stirring for 30 minutes and filtered using a filter having an absolute filtration accuracy of 2 μm; the presence or absence of a precipitate was evaluated as follows, and the solubility was evaluated.
Good: no precipitate
Fair: small amount of precipitate
Poor: some precipitate
4. Evaluation of Adhesion to Grained Aluminum Support
With regard to the printed images formed above, a completely undamaged sample and a sample whose printed surface was crosshatched with 11 cuts in both lengthwise and widthwise directions at intervals of 1 mm in accordance with JIS K 5400 to give 100 1 mm squares were prepared, SellotapeTM was affixed to the surface of each sample and peeled off quickly at an angle of 90 degrees, and the condition of the remaining printed image that had not been peeled off was evaluated in accordance with the criteria below.
Good: printed image was not peeled off at all in the crosshatch test.
Fair: the ink was slightly peeled off in the crosshatch test, but unless the ink surface was damaged little was peeled off.
Poor: easily peeled off by SellotapeTM under both conditions.
5. Evaluation of Plate Life
An image printed on a grained aluminum support prepared above was used as a printing plate, printing was carried out using a Heidel KOR-D machine, and a relative comparison of the number of prints completed was used as an index for the plate life (the number obtained for Example 14 was defined as 100). The larger the number, the longer the plate life, which is preferable.













TABLE 3







Curing








sensitivity
Thermal
Solu-
Adhe-
Plate


Example
Ink No.
(mJ/cm2)
stability
bility
sion
life





















Ex. 14
Magenta 17
200
1.1
Good
Good
100


Ex. 15
Magenta 18
150
1.1
Good
Good
120


Ex. 16
Magenta 19
300
1.1
Good
Good
80


Ex. 17
Magenta 20
300
1.1
Good
Good
80


Ex. 18
Magenta 21
250
1.1
Good
Good
90


Ex. 19
Magenta 22
300
1.1
Good
Good
80


Ex. 20
Magenta 23
150
1.3
Good
Good
120


Ex. 21
Magenta 24
220
1.3
Good
Good
95


Ex. 22
Magenta 25
100
1.2
Good
Good
150


Ex. 23
Magenta 26
150
1.2
Good
Good
120


Ex. 24
Magenta 31
180
1.1
Good
Good
110


Ex. 25
Magenta 32
150
1.1
Good
Good
120


Ex. 26
Magenta 25
100
1.2
Good
Good
150


Comp. Ex. 6
Magenta 27
500
1.3
Poor
Fair
50


Comp. Ex. 7
Magenta 28
1000
1.3
Good
Fair
20


Comp. Ex. 8
Magenta 29
400
1.5
Fair
Fair
60


Comp. Ex. 9
Magenta 30
200
1.3
Poor
Fair
100


Comp.
Magenta 30
400
1.5
Fair
Fair
60


Ex. 10









It can be seen from Table 3 that the ink composition of the present invention that comprises an acid-generating compound having an anion represented by any one of Formulae (III) to (XI), (B) a cationically polymerizable compound, and (C) a colorant is highly sensitive to irradiation with radiation and has good thermal stability and excellent adhesion and plate life.

## Claims

1. An ink composition comprising:
(A) an acid-generating compound having an anion represented by any one of Formulae (III) to (XI);
(B) a cationically polymerizable compound; and
(C) a colorant,




wherein R1 to R3 independently denote a monovalent organic group, Rf1 and Rf2 independently denote a perfluoroalkyl group, a perfluoroaryl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group, X1 to X3 independently denote a monovalent organic group, and Y1 denotes a hydrogen atom or a monovalent organic group.

2. The ink composition according to claim 1, wherein the acid-generating compound has any one of the anions below;

3. The ink composition according to claim 1, wherein the acid-generating compound has an anion represented by either Formula (VI) or (X).

4. The ink composition according to claim 1, wherein the acid-generating compound has an onium ion or an organometallic cation.

5. The ink composition according to claim 1, wherein the acid-generating compound is a triarylsulfonium salt having an anion represented by any one of Formulae (III) to (XI).

6. The ink composition according to claim 1, wherein the acid-generating compound is a triarylsulfonium salt substituted with at least one of a fluoro group (—F), a trifluoromethyl group (—CF3), a chloro group (—Cl), and a bromo group (—Br).

7. The ink composition according to claim 1, wherein the cationically polymerizable compound comprises a compound having an epoxy group and a compound having an oxetanyl group.

8. The ink composition according to claim 1, wherein the composition comprises (D) a sensitizer.

9. The ink composition according to claim 8, wherein the sensitizer has any one of the skeletons below:

10. The ink composition according to claim 1, wherein the composition is for inkjet recording use.

11. The ink composition according to claim 1, wherein the acid-generating compound has an anion represented by any one of Formulas (V) to (XI).

12. An inkjet recording method comprising:
a step (A′) of discharging an ink composition onto a recording medium; and
a step (B′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition,
the ink composition being the ink composition according to claim 1.

13. The inkjet recording method according to claim 12, wherein the actinic radiation is ultraviolet radiation emitted by a light emitting diode that has a light emission peak wavelength in the range of 350 to 420 nm and generates ultraviolet radiation whose maximum illumination intensity on the surface of a recording medium is 10 to 2,000 mW/cm2.

14. A process for producing a lithographic printing plate, the process comprising:
a step (A′′) of discharging the ink composition according to claim 1 onto a hydrophilic support; and
a step (B′′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition, thus forming a hydrophobic image on the hydrophilic support by curing the ink composition.

15. An ink composition comprising:
(A) an acid-generating compound having an anion represented by Formula (I) or (II)
(B) a cationically polymerizable compound and
(C) a colorant




wherein Rb1 to Rb3 independently denote a perfluoroalkyl group, a perfluoroalkyl group, or an aryl group substituted with at least one fluorine atom or perfluoroalkyl group.

16. The ink composition according to claim 15, wherein the acid-generating compound has any one of the anions below;

17. The ink composition according to claim 15, wherein the acid-generating compound has an onium ion or an organometallic cation.

18. The ink composition according to claim 15, wherein the acid-generating compound is a triarylsulfonium salt having an anion represented by Formula (I) or (II).

19. The ink composition according to claim 15, wherein the acid-generating compound is a triarylsulfonium salt substituted with at least one of a fluoro group (—F), a trifluoromethyl group (—CF3), a chloro group (—Cl), and a bromo group (—Br).

20. The ink composition according to claim 15, wherein the cationically polymerizable compound comprises a compound having an epoxy group and a compound having an oxetanyl group.

21. The ink composition according to claim 15, wherein the composition comprises (D) a sensitizer.

22. The ink composition according to claim 21, wherein the sensitizer has any one of the skeletons below:

23. The ink composition according to claim 15, wherein the composition is for inkjet recording use.

24. An inkjet recording method comprising:
a step (A′) of discharging an ink composition onto a recording medium; and
a step (B′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition,
the ink composition being the ink composition according to claim 15.

25. The inkjet recording method according to claim 24, wherein the actinic radiation is ultraviolet radiation emitted by a light emitting diode that has a light emission peak wavelength in the range of 350 to 420 nm and generates ultraviolet radiation whose maximum illumination intensity on the surface of a recording medium is 10 to 2,000 mW/cm2.

26. A process for producing a lithographic printing plate, the process comprising:
a step (A′′) of discharging the ink composition according to claim 2 onto a hydrophilic support; and
a step (B′′) of irradiating the discharged ink composition with actinic radiation so as to cure the ink composition, thus forming a hydrophobic image on the hydrophilic support by curing the ink composition.