# Patent

## Title
Common services pod for dispensing countermeasure devices

## Abstract

The invention generally relates to a pod based countermeasure dispensing system for external mounting on wide variety of manned aircraft. The pod based system is readily configurable for dispensing different types of infrared countermeasure (IRCM) devices and different types of radio frequency countermeasure (RFCM) devices at a rapid rate. The primary use of the rapidly dispensed IRCMs and RFCMs is to protect the host aircraft while ingress and egress maneuvers are performed in a hostile area. A secondary use of the pod based countermeasure dispensing system is for use in defending commercial aircraft from missile threats.

## Background
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention generally relates to a pod based countermeasure dispensing system for mounting on wide variety of manned aircraft. The pod based system is readily configurable for dispensing different types of infrared countermeasure (IRCM) devices and different types of radio frequency countermeasure (RFCM) devices at a rapid rate. The primary use of the rapidly dispensed IRCMs and RFCMs is to protect the host aircraft while ingress and egress maneuvers are performed in a hostile area. A secondary use of the pod based countermeasure dispensing system is for use in defending commercial aircraft from missile threats.
2. Description of the Prior Art
It is well known that a variety of countermeasures are available to provide a defense against a variety of missile types. It is necessary for an aircraft to be configured to deploy a countermeasure that is specific to the missile threat expected to be encountered. Modern missile seeker heads are sensitive to infrared information generated by aircraft engines, fuselage leading edge surfaces or to reflected radar signals. Handheld surface to air missiles designed to attack low flying aircraft are referred to as Manpads and are prolific, effective and come in a number of variants. During the conflict between Russia and Afghanistan it is estimated that the Russian forces lost more than three hundred helicopters and more than one hundred and ten fixed wing aircraft to Manpad systems.
Domestic and foreign military forces using aircraft in low level combat operations have devised a number of systems to deploy both IRCM and RFCM devices. A typical countermeasure system will first use a missile launch detector to alert the aircrew that the aircraft is under attack. The countermeasure system or aircrew will then determine the type of missile that is to be defended against, IR or RF. The aircrew will then have the option of making evasive maneuvers or deploying an appropriate countermeasure.
The survivability rate for this type of attack is highly weighted towards the effective use of countermeasures when compared to the use of evasive maneuvers. Evasive maneuvers are not possible when a troop transport and their escorting aircraft need to ingress to drop troops or cargo and then safely egress. A typical scenario produces ten minutes of vulnerability broken down as an ingress lasting four minutes followed by two minutes on the ground to complete the deployment portion of the mission and then four minutes to safely egress. Defensive coverage against manpads is provided by a flare launched every three seconds. The typical scenario requires dispensing twenty flares per minute for ten minutes which requires two hundred flares.
The United States military has developed and deployed a number of countermeasure systems and has used pods as housings. The pods that have been used to house the countermeasure systems are customized for each dispensing system and then customized to each aircraft type. This has lead to an inventory of pods that are not adaptable to new dispensing systems and are not adaptable to multiple service aircraft. This invention will lead to a reduction in the variety of pods needed to be maintained in the military logistics system because of the commonality in the mechanical and electrical interfaces.
Current countermeasure pod systems are not capable of deploying countermeasure devices at the rate or the quantity necessary to effectively defend against multiple manpad attacks. Currently, there is not a reusable lightweight package that is suitable for mounting on a number of aircraft types which contains all of the components necessary to rapidly deploy IRCM and RFCM devices. A low cost countermeasure dispensing system interfaced to an aircraft's digital countermeasure suite that is easily modified is not currently available. Given the current manpad threat to civilian aviation this invention is suitable for installation on both commercial and private aircraft.
SUMMARY OF THE INVENTION
The preferred embodiment is a reusable compact lightweight pod containing a digital interface to communicate with an aircraft detection system, countermeasure dispenser sequencers, a number of countermeasure dispensers and is configured to be mounted on a number of aircraft without modifying the pod or the aircraft.
The pod container which houses the countermeasure dispensing components is externally configured with a number of aircraft mounting lugs. The availability of multiple types of mounting lugs allows the pod to be mounted to a wide variety of aircraft without modifications. The pod container is aerodynamic having a missile shaped body fitted with a nose cone and a tail section. The pod is built with internal structural components and compartments that support internal mounting of the countermeasure dispensing components.
The preferred embodiment uses an ALE-47 countermeasures dispensing system. All of the dispensing components necessary to deploy the IRCM and RFCM devices are carried within the pod. The dispensing components are a power supply, a microcomputer, a number of sequencers and the dispenser units. The dispensing units are prohibited from premature activation by a number of safety interlocks within the pod that overrides normal control of the pod's microcomputer.
The common services pod is unique in that the pod is readily adaptable to accepting new countermeasure dispensing systems by virtue of having reconfigurable internal compartments. The common services pod is also unique in that the pod is readily adaptable to being mounted onto a new type of aircraft simply by incorporating a new mounting lug.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a block diagram of the preferred embodiment's countermeasure system.
FIG. 2 is a diagram of the common services pod external features and internal features.
FIG. 3 is an electrical connection diagram depicting the preferred embodiment's countermeasure system.
FIG. 4 is a three dimensional view of the common services pod showing the dispenser unit compartments.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The common services pod is built to carry and operate a number of dispenser units electrically connected to the host aircraft. The common services pod is missile shaped and mounted to a host aircraft with mounting lugs that allow the dispenser units to have a clear field of operation for dispensing the countermeasure devices when commanded.
Referring to FIGS. 2 and 4, the preferred embodiment is a pod container 201 which has an overall diameter not to exceed fourteen inches and a length not to exceed one hundred inches. The external skin of the main body tube 220 is made of 6061-T6 aluminum that is approximately 0.09 inches in thickness. Any 6000 series aluminum would suffice. The pod container 201 is aerodynamic having a missile shaped main body tube 220 fitted with a nose cone 210 and a tail section 275. The main body tube 220 contains sequencer compartments (FIG. 4 item 420) in a quantity sufficient to house four sequencer assemblies (FIG. 2 item 255) and dispenser compartments (FIG. 4 item 410) in a quantity sufficient to house eight dispenser assemblies (FIG. 2 item 280). To maintain a center of gravity that is as close to the center of the pod container 201 as possible the sequencer compartments (FIG. 4 item 420) are centered by placing four dispenser compartments (FIG. 4 item 410) on each side. To provide structural integrity for the pod several structural members run the along the length of the main body tube 220.
Referring to FIG. 2, the pod is built with several internal structural members that run along the length of the main body tube 220 for the purpose of providing strength to support the pod when mounted to the host aircraft and to provide a stable platform for dispensing the countermeasure devices.
The primary structural member is the strongback 260 to which the mounting lugs (items 240, 245 and 250) are mounted. The strongback 260 and mounting lugs (items 240, 245 and 250) in combination attach the pod to the host aircraft. One end of the strongback 260 is connected to a forward bulkhead 215 and the opposite end of the strongback 260 is connected to a rear bulkhead 265. The mounting lugs and lug adapters chosen for use in the preferred embodiment to support Navy aircraft are the NAVAIR 1380540 lugs 240 and the corresponding lug adapter 241. The mounting lugs and lug adapters chosen for use in the preferred embodiment to support Air Force aircraft are the MS3314 lugs 250 and the corresponding lug adapter 251. Use of these two lug types will allow the common services pod 201 to be used on multiple across services aircraft.
Also mounted to the strongback 260 is a set of bomb rack sway braces 245. The bomb rack sway braces 245 are used to provide aerodynamic stability between the host aircraft and the pod 201 during periods of high speed or high g maneuvers. The bomb rack sway bracing used in the preferred embodiment are of the type MAU-12X/A.
There are at least seven body longerons 230 which run the length of the main body tube 220. One end of each of the body longerons 230 is connected to the forward bulkhead 215 and the opposite end of each of the longerons 230 is connected to the rear bulkhead 265. The longerons 230 serve as stiffeners for the main body tube 220 while two of the lower longerons 230 serve as a structure to which a housing mounting rack 225 is attached. The dispenser assemblies 280 are mounted between the housing mounting rack 225.
It is well known in the arts that a flat aluminum sheet can be bent in the shape of a “U” to create a channel that will increase the overall stiffness of the aluminum sheet making it resistant to bending. This technique is used in producing the stiffening longerons 230 from aluminum sheeting.
In preferred embodiment, the countermeasure dispenser compartment (FIG. 4 item 420) has a volume sufficient to mount an ALE-47 countermeasure dispenser assembly also known as a bucket (FIG. 2 item 280). Each dispenser compartment 420 holds one or more buckets depending upon the flare type. The buckets are standard containers that hold the flares or chaff and have fixed external dimensions. Since the flares and chaff vary in size the internal configuration of the bucket changes with the load. A bucket for MJU-10 flares would hold six flares. Forty eight MJU-10 flares would be a full pod load. Eight buckets each holding six flares equates to forty eight MJU-10 flares per pod. A bucket for M206 flares would hold thirty flares. Two hundred forty flares would be a full pod load. Eight buckets each holding thirty flares equates to two hundred forty flares.
Referring to FIG. 2, the preferred embodiment uses an Air Force ALE-47 countermeasures dispensing system. All of the components that comprise the ALE-47 countermeasures dispensing system are carried within the pod. The dispensing components carried within the pod are a power supply 210 mounted to the forward bulkhead 215, a HiDAN PC-104 microcomputer 270 mounted to the rear bulkhead 265, four sequencers 255 and the eight dispenser assemblies 280. The common services pod is not constrained to the use of the ALE-47 system.
Other embodiments of the invention include the use of an ALE-29 countermeasure dispensing system and the Navy version of the ALE-47 dispensing system. The ability of the common services pod to adapt to any suitable dispensing unit system provides the flexibility to configure an aircraft to deploy defensive countermeasures, this is the essence of this invention. The adaptability is provided by the compartments and mounting surfaces that define the common services pod.
FIG. 1 is a functional block diagram showing the major components of a generic countermeasures dispensing system 100. The common services pod host aircraft interface 105 accepts from the host aircraft power and control signals 115, accepts input from a safety switch 110 and accepts input from an arm and safety relay 120. The aircraft interface 105 is connected to a computer processor 130 that is part of the countermeasure dispensing system 100 which controls the sequencer unit 140. The sequencer unit 140 in turn sends control signals to multiple dispenser units (155 and 160).
FIG. 3 is an ALE-47 electrical connection diagram 300 depicting the connections for the preferred embodiment. For the sake of clarity, only three of the four sequencer assemblies are shown and only six of the eight dispenser assemblies are shown. A terminal block 375 is mounted to the rear bulkhead (FIG. 2 item 265) and is the main interface between the host aircraft and the pod. The terminal block 375 accepts through an umbilical connection 380 aircraft power and control signals. The pod must accommodate 115 volt, three phase power at a frequency of 400 Hz (5 amperes per phase) as well as positive 28 volts direct current. The aircraft power is routed to a power supply (FIG. 2 item 210) which supplies power to the ALE-47 components. Also connected to the terminal block are safety signals.
The dispensing assemblies (items 310, 320, 330, 340, 350, and 360) are prohibited from premature activation by a number of safety interlocks within the pod that override control by the pod's microcomputer. The first safety interlock is an arm and safety relay 370 signal that is used to energize a relay that close the normally open safety switch contacts. The second safety interlock is a hardware safety switch 365 that opens the path of the sequencer control signal present in wiring harness 385. In another embodiment the hardware safety switch 365 is replaced by a safety pin (not shown).
The terminal block 375 is connected to wiring harness 385 which contains the control signals to operate the sequencers (315, 335, and 355). Sequencer 315 is connected to dispenser 310 by wiring harness 314 and is also connected to dispenser 320 by wiring harness 316. Sequencer 335 is connected to dispenser 330 by wiring harness 334 and is also connected to dispenser 340 by wiring harness 336. Sequencer 355 is connected to dispenser 350 by wiring harness 354 and is also connected to dispenser 360 by wiring harness 356. In order to have adequate wiring harness access for connection and maintenance in the sequencer compartment (FIG. 4 item 420) it is necessary to stagger the placement of the sequencers (315, 335, and 355).
Referring to FIG. 2, the preferred embodiment orientation of the common services pod 201 when mounted to an aircraft is critical and is completely dependent upon proper positioning of the lugs (240 and 250) and lug adapters (241 and 251). The proper positioning of the lugs (240 and 250) and lug adapters (241 and 251) is perpendicular to a plane that is parallel to the dispenser assembly 280 opening. This will assure that that the flares leave the dispenser assemblies at an angle to clear the aircraft safely and to travel in the general direction of the attacking missile.
In another embodiment of the invention the proper positioning of the lugs (240 and 250) and lug adapters (241 and 251) is offset by 30 degrees relative to the plane that is parallel to the dispenser assembly 280 opening. This will assure that that the flares leave the dispenser assemblies at an angle to clear the aircraft safely and to travel in the general direction of the attacking missile.
The preferred embodiment of the common services pod is loaded with only one type of flare per mission. This limitation is a characteristic of the dispensing system and not of the common services pod. A fully loaded common services pod 201 has a center of mass and an overall weight for three flare types in accordance with the physical properties load out in Table 1. A three dimensional Cartesian coordinate system is used to identify the center of mass coordinates relative to the geometric center of the common services pod. A y axis extends axially through the nose cone 205 in the positive y direction and extends axially through the tail section 275 in the negative y direction. The z axis is perpendicular to the y axis and has a positive z direction that extends through the main body tube 220 in the direction of the sway braces 245. The z axis has a negative direction that extends through the main body tube 220 in the direction of the dispenser assemblies 280. The x axis is perpendicular to the y axis and extends through the side walls of the main body tube 220. The positive x axis is towards the viewer when viewing FIG. 2.













TABLE 1









Center of
Center of
Center of





Loaded
Mass in
Mass in
Mass in



Flare
Number
Pod
inches
inches
inches


Flare
Weight
of
Weight
X
y
z


Type
in lbs.
Flares
in lbs.
direction
direction
direction





















MJU-10
2.5
48
433
−0.014
52.070
0.158


M206
0.81
240
515
−0.003
52.009
−0.277


MJU-
1.9
120
546
−.0029
51.980
−0.409


7/13









The common services pod is unique in that the pod is readily adaptable to accepting new countermeasure dispensing systems by virtue of having a series of reconfigurable internal compartments. The common services pod is also unique in that the pod is readily adaptable to being mounted onto a new type of aircraft simply by incorporating a new mounting lug.

## Claims

1. A pod based countermeasure dispensing system mounted on a manned aircraft that is readily configurable for dispensing a differing type and a differing quantity of countermeasure devices at a rapid rate comprising:
a forward bulkhead and a rear bulkhead;
a plurality of longerons where a first end of each of said plurality of longerons is connected to an inner end of said forward bulkhead and a second end of each of said plurality of longerons is connected to an inner end of said rear bulkhead;
a nose cone affixed to an outer end of said forward bulkhead;
a tail section affixed to an outer end of said rear bulkhead;
a power supply affixed to said outer end of said forward bulkhead;
a microcomputer affixed to said outer end of said rear bulkhead;
a strongback where a first end of said strongback is connected to the inner end of said forward bulkhead and a second end of said strongback is connected to the inner end of said rear bulkhead;
a plurality of lug adapters affixed to said strongback;
a plurality of lugs affixed to said lug adapters;
a plurality of sway braces affixed to said strongback;
a pair of mounting racks where a first end of said pair of mounting racks is connected to the inner end of said forward bulkhead and a second end of said pair of mounting racks is connected to the inner end of said rear bulkhead;
an aluminum main body skin forming a partial tube which is wrapped around and connected to said plurality of longerons, said strongback, said forward bulkhead and said rear bulkhead, said main body skin having a first edge connected to one of said mounting racks and a second edge connected to the second of said mounting racks;
a plurality of side by side open compartments running the length of said main body skin between said forward bulkhead and said rear bulkhead and formed between said pair of mounting racks; and
an electrical wiring harness having a first end connected to a terminal block, having a second end connected to said power supply, a third end connected to said microcomputer and a fourth end connected to an aircraft umbilical mating connector said electrical harness providing a plurality of connections to said side by side open compartments.

2. The pod based countermeasure dispensing system of claim 1 wherein said terminal block accepts input from a plurality of safety interlocks.

3. The pod based countermeasure dispensing system of claim 1 wherein said countermeasure devices dispensed are infrared flares.

4. The pod based countermeasure dispensing system of claim 1 wherein said countermeasure devices dispensed are metallic chaff.

5. The pod based countermeasure dispensing system of claim 1 wherein said rapid rate of dispensing said countermeasure devices is up to two hundred forty of said countermeasure devices in ten minutes.

6. A pod mounted on a manned aircraft that is readily configurable for dispensing a plurality of types and a plurality of quantities of countermeasure devices at a rapid rate comprising:
means for mounting said pod to said manned aircraft;
means for providing a first protection against leading aerodynamic forces for a power supply;
means for providing a second protection against trailing aerodynamic forces for a microcomputer;
means for enclosing an internal structure of said pod;
means for preventing a swaying of said pod when mounted to said manned aircraft and subjected to external forces;
means for mounting a plurality of components of a countermeasure dispenser system within said pod;
means for enclosing within said pod a plurality of longerons, a strongback, a forward bulkhead and a rear bulkhead;
means for separating said plurality of components of a countermeasure dispenser system within said pod; and
means for electrically connecting a terminal block to said power supply, to said means for separating said plurality of components of a countermeasure dispenser system within said pod and to an umbilical mating connector originating from said manned aircraft.

7. The pod of claim 6 wherein said means for electrically connecting said terminal block accepts input from a plurality of safety interlocks.

8. The pod of claim 6 wherein said countermeasure devices dispensed includes infrared flares.

9. The pod of claim 6 wherein said countermeasure devices dispensed includes metallic chaff.

10. The pod of claim 6 wherein said rapid rate is up to two hundred forty of said countermeasure devices in ten minutes.

11. A pod based countermeasure dispensing system mounted on a manned aircraft that is readily configurable for dispensing different types of countermeasure devices and different quantities of countermeasure devices at a rapid rate comprising:
a forward bulkhead and a rear bulkhead;
a plurality of longerons where a first end of each of said plurality of longerons is connected to an inner end of said forward bulkhead and a second end of each of said plurality of longerons is connected to an inner end of said rear bulkhead to provide structural integrity for said pod;
a nose cone affixed to an outer end of said forward bulkhead to provide an aerodynamic leading surface for said pod and to provide protection for said forward bulkhead;
a tail section affixed to an outer end of said rear bulkhead to reduce aerodynamic drag and to provide protection for said rear bulkhead;
a power supply affixed to said outer end of said forward bulkhead to convert an aircraft power to a power for operating a countermeasure dispensing system;
a microcomputer affixed to said outer end of said rear bulkhead to provide a control signal for controlling said countermeasure dispensing system;
a strongback where a first end of said strongback is connected to the inner end of said forward bulkhead and a second end of said strongback is connected to the inner end of said rear bulkhead providing the rigidity to support a weight of said pod while said pod is exposed to aerodynamic forces induced by a motion of said manned aircraft;
a plurality of lug adapters affixed to said strongback to provide a mechanical interface between said pod and a plurality of lugs;
a plurality of sway braces affixed to said strongback to prevent a swaying of said pod while said pod is exposed to aerodynamic forces induced by a motion of said manned aircraft;
a pair of mounting racks where a first end of said pair of mounting racks is connected to the inner end of said forward bulkhead and a second end of said pair of mounting racks is connected to the inner end of said rear bulkhead to provide a mounting point for a plurality of dispensing units;
an aluminum main body skin forming a partial tube which is wrapped around and connected to said plurality of longerons, said strongback, said forward bulkhead and said rear bulkhead, said main body skin having a first edge connected to one of said pair of mounting racks and a second edge connected to the second of said pair of mounting racks wherein said aluminum main body skin provides protection for said plurality of longerons, said strongback, said countermeasure dispensing system and said pair of mounting racks;
a plurality of side by side open compartments running the length of said main body skin between said forward bulkhead and said rear bulkhead and formed between said pair of mounting racks to accept for mounting said plurality of dispenser units, wherein a middle portion of said plurality of side by side open compartments accepts for mounting a plurality of sequencer assemblies; and
an electrical wiring harness having a first end connected to a terminal block, a second end connected to said power supply to distribute power to said countermeasure dispensing system, a third end connected to said microcomputer to distribute said countermeasure dispensing system, and a fourth end connected to an aircraft umbilical mating connector to provide an electrical interface between said pod and said manned aircraft.

12. The pod of claim 11 wherein said terminal block accepts input from a plurality of safety interlocks to prevent a premature ignition of said different types of countermeasure devices.

13. The pod of claim 11 wherein said different types of countermeasure devices dispensed includes infrared flares.

14. The pod of claim 11 wherein said different types of countermeasure devices dispensed includes metallic chaff.

15. The pod of claim 11 wherein said rapid rate is up to two hundred forty of said different types of countermeasure devices in ten minutes.