# Patent

## Title
Non-aqueous pigment dispersions containing specific dispersion synergists

## Abstract

A non-aqueous pigment dispersion includes a color pigment, a polymeric dispersant, and a dispersion synergist in a dispersion medium wherein the dispersion synergist is represented by Formula (I):




wherein AR1 and AR2 represent a substituted or unsubstituted aromatic group, and R represents a substituted or unsubstituted aliphatic group, with the proviso that one of R, AR1, and AR2 contains at least one carboxylate anion and that the molecular weight of the anionic part of the dispersion synergist is smaller than 98% of the molecular weight of the color pigment. Also, methods of preparing the non-aqueous pigment dispersions.

## Background
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a 371 National Stage Application of PCT/EP2006/069020, filed Nov. 28, 2006. This application claims the benefit of U.S. Provisional Application No. 60/750,446, filed Dec. 15, 2005, which is incorporated by reference herein in its entirety. In addition, this application claims the benefit of European Application No. 05111357.9, filed Nov. 28, 2005, which is also incorporated by reference herein in its entirety.


BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to stable pigment dispersions and pigmented inkjet inks including color pigments that are stabilized by polymeric dispersants in a non-aqueous medium using dispersion synergists which exhibit a structural similarity with the color pigments.
2. Description of the Related Art
Pigment dispersions are made using a dispersant. A dispersant is a substance for promoting the formation and stabilization of a dispersion of pigment particles in a dispersion medium. Dispersants are generally surface-active materials having an anionic, cationic or non-ionic structure. The presence of a dispersant substantially reduces the required dispersing energy. Dispersed pigment particles may have a tendency to re-agglomerate after the dispersing operation due to mutual attraction forces. The use of dispersants also counteracts this re-agglomeration tendency of the pigment particles.
The dispersant has to meet particularly high requirements when used for inkjet inks. Inadequate dispersing manifests itself as increased viscosity in liquid systems, loss of brilliance and/or hue shifts. Moreover, particularly good dispersion of the pigment particles is required to ensure unimpeded passage of the pigment particles through the nozzles of the print head, which are usually only a few micrometers in diameter. In addition, pigment particle agglomeration and the associated blockage of the printer nozzles has to be avoided in the standby periods of the printer.
Polymeric dispersants contain in one part of the molecule so-called anchor groups, which adsorb onto the pigments to be dispersed. In a spatially separate part of the molecule, polymeric dispersants have polymer chains compatible with the dispersion medium, thus stabilizing the pigment particles in the dispersion medium. Typical polymeric dispersants are graft copolymers and block copolymers.
In aqueous inkjet inks, the polymeric dispersants generally contain hydrophobic anchor groups exhibiting a high affinity for the pigment surface and hydrophilic polymer chains for stabilizing the pigments in the aqueous dispersion medium.
The preparation of good thermally stable dispersions with submicron particles is more difficult for non-aqueous inkjet inks, such as solvent based, oil based and radiation curable inkjet inks. The pigments are especially difficult to disperse when they have a non-polar surface.
These problems have led to the design of very specific polymeric dispersants wherein the anchor groups are pigment derivatives. For example, EP 0763378 Å (TOYO INK) discloses a pigment composition including a non-aqueous type pigment dispersing agent having a portion which has a high affinity with a pigment and which has at least one type selected from the group consisting of an organic dye, anthraquinone and acridone only at a terminal end or at both terminal ends of at least one polymer selected from a linear urethane polymer and a linear acrylic polymer, and a pigment.
Another approach for dispersing pigments with non-polar surfaces in non-aqueous dispersion media is changing the surface to a more polar surface by addition of compounds known as dispersion synergists. A dispersion synergist is a compound that promotes the adsorption of the polymeric dispersant on the surface of the pigment. It is suggested that the synergist should have the chemical structure of the pigment including one or more sulphonic acid groups or ammonium salts thereof.
U.S. Pat. No. 4,461,647 (ICI) discloses a dispersion of a pigment in an organic liquid containing a water-insoluble asymmetric disazo compound including a central divalent group free from acidic and other ionic substituents linked through azo groups to two monovalent end groups wherein one end group, the first, is free from acidic and other ionic substituents and the other end group, the second, carries a single substituted ammonium-acid salt group.
U.S. Pat. No. 4,057,436 (ICI) discloses pigment dispersions in organic liquids using polymeric or resinous dispersing agents in the presence of a substituted ammonium salt of a colored acid wherein there are between 16 and 60 carbon atoms contained in at least 3 chains attached to the N-atom of the substituted ammonium ion.
U.S. Pat. No. 6,641,655 (AVECIA) discloses the use of a diquaternary ammonium salt of a colored acid as a fluidizing agent wherein the diquaternary ammonium cation contains two or more nitrogen atoms.
According to the best of our knowledge, only two products have been commercialized, i.e., C.I. Pigment Blue 15 and C.I. Pigment Yellow 12, both substituted by sulphonic acid groups. Although these dispersion synergists work fine for some pigments, many other pigments cannot be dispersed to an acceptable quality in a non-aqueous medium.
EP 1146088 Å (TOYO INK) discloses a method of producing a disazo pigment, in which a coupling reaction is carried out while feeding, into an acidic aqueous solution, a tetrazo aqueous solution containing a tetrazo component of benzidines and a coupler aqueous solution containing a coupling component. Aqueous printing inks using the wet pigment compositions are also disclosed.
EP 957136 Å (DAINIPPON INK) discloses additives including carboxylic acid functions for a disazo pigment with superior dispersibility, which is suitable for printing inks.
U.S. Pat. No. 3,759,731 (HOECHST) discloses mixed crystals of polar and nonpolar disazo dyes combined with an oil-modified alkyd resin.
GB 2356634 (ILFORD) discloses mono-azo compounds derived from diazotized 2-alkoxycarbonylanilines and N-[(carboxy/sulpho)-phenyl]acetoacetamides and their use in aqueous ink compositions.
There is a need for dispersing other pigments since each pigment has a different set of properties. Pigments are selected for inkjet inks based upon the properties required for their application, for example, for outdoor inkjet applications light stability may be more important than producing inkjet images with high color strength.
For consistent image quality, inkjet inks require a dispersion stability capable of dealing with high temperatures (above 60° C.) during transport of the ink to a customer, jetting at elevated temperatures and changes in the dispersion medium of the inkjet ink during use, for example, evaporation of solvent and increasing concentrations of humectants, penetrants and other additives.
Therefore, it is highly desirable to be able to manufacture stable pigmented inkjet inks using dispersion synergists in a non-aqueous medium for a wide range of color pigments.
SUMMARY OF THE INVENTION
In order to overcome the problems described above, preferred embodiments of the present invention provide non-aqueous pigment dispersions with high dispersion stability.
A preferred embodiment of the present invention provides dispersion synergists for dispersing a wide range of color pigments.
A further preferred embodiment of the present invention provides stable non-aqueous inkjet inks producing images of high image quality with a high optical density.
Further advantages of the present invention will become apparent from the description hereinafter.
It has been surprisingly discovered that inkjet inks with high optical density and high dispersion stability were obtained in non-aqueous dispersion media using a colored dispersion synergist wherein the colored anionic part of the dispersion synergist exhibits a structural similarity with the color pigment, but was smaller in size than the color pigment.
Advantages of the present invention have been achieved with a non-aqueous pigment dispersion including a color pigment, a polymeric dispersant and a dispersion synergist in a dispersion medium wherein the dispersion synergist is represented by Formula (I):




wherein AR1 and AR2 represent a substituted or unsubstituted aromatic group and R represents a substituted or unsubstituted aliphatic group, with the proviso that one of R, AR1 and AR2 contains at least one carboxylate anion and that the molecular weight of the anionic part of the dispersion synergist is smaller than 98% of the molecular weight of the color pigment.

Other features, elements, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention.


DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Definitions
The term “colorant”, as used in the preferred embodiments of the present invention, means dyes and pigments.
The term “dye”, as used in the preferred embodiments of the present invention, means a colorant having a solubility of 10 mg/L or more in the medium in which it is applied and under the ambient conditions pertaining thereto.
The term “pigment” is defined in DIN 55943, herein incorporated by reference, as a coloring agent that is practically insoluble in the application medium under the pertaining ambient conditions, hence having a solubility of less than 10 mg/L therein.
The term “mixed crystal”, which is synonymous for “solid solution”, as used in the preferred embodiments of the present invention, means a solid, homogeneous mixture of two or more constituents, which may vary in composition between certain limits and remain homogeneous.
The term “C.I.” is used in the preferred embodiments of the present application as an abbreviation for Colour Index.
The term “dispersion”, as used in the preferred embodiments of the present invention, means an intimate mixture of at least two substances, one of which, called the dispersed phase or colloid, is uniformly distributed in a finely divided state through the second substance, called the dispersion medium.
The term “non-aqueous pigment dispersion” as used in the preferred embodiments of the present invention means a pigment dispersion containing no or almost no water, i.e., less than 5 wt % based on the pigment dispersion.
The term “actinic radiation” as used in the preferred embodiments of the present invention, means electromagnetic radiation capable of initiating photochemical reactions.
The term “spectral separation factor” as used in the preferred embodiments of the present invention means the value obtained by calculating the ratio of the maximum absorbance Amax (measured at wavelength λmax) over the reference absorbance Aref determined at a higher wavelength λref.
The abbreviation “SSF” is used in the preferred embodiments of the present invention for spectral separation factor.
The term “alkyl” means all variants possible for each number of carbon atoms in the alkyl group, i.e., for three carbon atoms: n-propyl and isopropyl; for four carbon atoms: n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethyl-propyl, 2,2-dimethylpropyl and 2-methyl-butyl etc.
Pigment Dispersions
A non-aqueous pigmented dispersion according to a preferred embodiment of the present invention contains at least four components: (i) a color pigment, (ii) a polymeric dispersant, (iii) a dispersion synergist and (iv) a dispersion medium.
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may further contain at least one surfactant.
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may further contain at least one biocide.
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may contain at least one humectant to prevent the clogging of the nozzle due to its ability to slow down the evaporation rate of ink.
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention is preferably an inkjet ink selected from the group consisting of an organic solvent based, an oil based and a curable pigmented inkjet ink. The curable pigmented inkjet ink is preferably radiation curable. The viscosity of the pigmented inkjet ink is preferably lower than 100 mPa·s at 30° C. The viscosity of the pigmented inkjet ink is preferably lower than 30 mPa·s, more preferably lower than 15 mPa·s, and most preferably between 6 and 10 mPa·s all measured at a shear rate of 100 s−1 and a jetting temperature between 10 and 70° C.
The curable pigment dispersion may contain as dispersion medium monomers, oligomers and/or prepolymers possessing different degrees of functionality. A mixture including combinations of mono-, di-, tri- and/or higher functionality monomers, oligomers or prepolymers may be used. A catalyst called an initiator for initiating the polymerization reaction may be included in the curable pigmented inkjet ink. The initiator can be a thermal initiator, but is preferably a photo-initiator. The photo-initiator requires less energy to activate than the monomers, oligomers and/or prepolymers to form the polymer. The photo-initiator suitable for use in the curable pigment dispersion may be a Norrish type I initiator, a Norrish type II initiator or a photo-acid generator.
Dispersion Synergists
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention contains at least one dispersion synergist. A mixture of dispersion synergists may be used to further improve dispersion stability.
The dispersion synergist includes an anionic part and a cationic part. The anionic part of the dispersion synergist must exhibit a similarity with the color pigment but also must have a smaller molecular weight than the color pigment. The cationic part of the dispersion synergist includes one or more protons and/or cations to compensate the charge of the anionic part of the dispersion synergist.
The synergist should be additional to the amount of polymeric dispersant(s). The ratio of polymeric dispersant/dispersion synergist depends upon the pigment and should be determined experimentally. Typically the ratio wt % polymeric dispersant/wt % dispersion synergist is selected between 2:1 to 100:1, preferably between 2:1 and 20:1.
The dispersion synergist is preferably added in an amount between 0.1 and 20 wt % based upon the weight of the pigment.
Anionic Part of Dispersion Synergists
The anionic part of the dispersion synergist contains at least one carboxylate anion. In a preferred embodiment, the at least one carboxylate anion has a proton as a cationic counterpart, thus forming a carboxylic acid group. The dispersion synergist may contain two or more carboxylic acid groups, preferably in a meta- or para-position on a phenyl ring. A combination with other types of acid groups or salts thereof, such as sulphonic acid and phosphoric acid or salts thereof, may also be advantageously used.
The anionic part of the dispersion synergist must have a smaller molecular weight than the color pigment. The molecular weight of the anionic part of the dispersion synergist is preferably smaller than 98%, preferably smaller than 95% and most preferably smaller than 90% of the molecular weight of the color pigment. The anionic part of the dispersion synergist preferably has a molecular weight smaller than 700, more preferably smaller than 600.
In one preferred embodiment, the non-aqueous pigment dispersion contains a dispersion synergist represented by Formula (I):




wherein AR1 and AR2 represent a substituted or unsubstituted aromatic group and R represents a substituted or unsubstituted aliphatic group, with the proviso that one of R, AR1 and AR2 contains at least one carboxylate anion.

In a preferred embodiment, the non-aqueous pigment dispersion contains a dispersion synergist represented by Formula (II):




wherein one of R1 to R11 represents or contains at least one carboxylate anion and its proton or cation; R1 to R11, if not representing or containing the at least one carboxylate anion and its proton or cation, are independently selected from the group consisting of hydrogen, an alkyl group, an alkenyl group, an alkoxy group, an alcohol group, an ester group, an acyl group, a nitro group, an amide group and a halogen; or R7 and R8 may together form a heterocyclic ring. Preferably, the heterocyclic ring formed by R7 and R8 is imidazolone or 2,3-dihydroxypyrazine, so that a benzimidazolone ring and a 2,3-dihydroxyquinoxaline ring respectively are formed in Formula (II).

Suitable dispersion synergists according to Formula (I) include the dispersion synergists disclosed in Table 1.








TABLE 1







SYN-1






 


SYN-2






 


SYN-3






 


SYN-4






 


SYN-5






 


SYN-6






 


SYN-7






 


SYN-8






 


SYN-9






 


SYN-10






 


SYN-11






 


SYN-12






 


SYN-13






 


SYN-14






 


SYN-15






 


SYN-16






 


SYN-17






 


SYN-18






 


SYN-19






 


SYN-20






 


SYN-21






 


SYN-22






 


SYN-23






 


SYN-24






 


SYN-25






 


SYN-26






 


SYN-27






 


SYN-28






 


SYN-29






 


SYN-30






 


SYN-31






 


SYN-32






 


SYN-33






 


SYN-34






 


SYN-35






 


SYN-36






 


SYN-37






 


SYN-38






 


SYN-39






 


SYN-40






 


SYN-41






 


SYN-42






 


SYN-43






 


SYN-44






 


SYN-45













Cationic Part of Dispersion Synergists

The cationic part of the dispersion synergist includes one or more protons and/or cations to compensate for the charge of the anionic part of the dispersion synergist.
The cation may be an inorganic cation selected from the group consisting of the Ia and IIa metals in the table of Mendeleev. In a preferred embodiment, the cation is Li+.
The cation may also be an organic cation. A preferred cation is an ammonium and a substituted ammonium group.
In a preferred embodiment, the cation is selected from the substituted ammonium cations disclosed in U.S. Pat. No. 4,461,647 (ICI), U.S. Pat. No. 4,057,436 (ICI) and U.S. Pat. No. 6,641,655 (AVECIA) all incorporated herein by reference.
Particularly preferred cations include the substituted ammonium groups selected from the group consisting of +N(CH3)2 (C18H37)2, +NH(CH3)2 (C18H37), +N(CH3)2 (C12H25)2, +NH(CH3)2 (C12H25), +N(CH3)2(C10H21)2, +NH(CH3)2(C10H21), +N(CH3)2(C8H17)2, +NH(CH3)2(C8H17), +NH(C8H17)3, +NH(C10H21)3, +NH(C12H25)3 and +NH(C18H35)3 
Color Pigments
The color pigment used in the non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may be chosen from those disclosed by HERBST, Willy, et al., Industrial Organic Pigments, Production, Properties, Applications, 3rd Edition, Wiley-VCH, 2004, ISBN 3527305769.
Particularly preferred pigments are C.I. Pigment Yellow 12, 13, 14, 17, 55, 63, 81, 83, 87, 113, 121, 124, 152, 170, 171, 172, 174 and 188.
Particularly preferred pigments are C.I. C. I. Pigment Yellow 1, 2, 3, 5, 6, 49, 65, 73, 74, 75, 97, 98, 111, 116, 130 and 213.
Particularly preferred pigments are C.I. Pigment Yellow 120, 154, 175, 180, 181 and 194.
Particularly preferred pigments are C.I. Pigment Orange 1, 36, 60, 62 and 72.
Suitable pigments include mixed crystals of the above particularly preferred pigments. Mixed crystals are also referred to as solid solutions. Under certain conditions different pigment structures mix with each other to form solid solutions, which are quite different from both physical mixtures of the compounds and from the compounds themselves. In a solid solution, the molecules of the components enter into the same crystal lattice, usually, but not always, that of one of the components. The x-ray diffraction pattern of the resulting crystalline solid is characteristic of that solid and can be clearly differentiated from the pattern of a physical mixture of the same components in the same proportion. In such physical mixtures, the x-ray pattern of each of the components can be distinguished, and the disappearance of many of these lines is one of the criteria of the formation of solid solutions.
The non-aqueous pigment dispersion preferably includes a color pigment selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 155, C.I. Pigment Yellow 180, C.I. Pigment Yellow 194 and C.I. Pigment Yellow 213.
The non-aqueous pigment dispersion preferably includes a color pigment selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 180, C.I. Pigment Yellow 194 and C.I. Pigment Yellow 213 and the dispersion synergist is:




with R representing hydrogen or methyl.

The non-aqueous pigment dispersion preferably includes a color pigment selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 155, and C.I. Pigment Yellow 213 and the dispersion synergist is




with R representing hydrogen or methyl.

Pigment particles in pigmented inkjet ink should be sufficiently small to permit free flow of the ink through the inkjet-printing device, especially at the ejecting nozzles. It is also desirable to use small particles for maximum color strength and to slow down sedimentation.
The average particle size of the pigment in pigmented inkjet ink should be between 0.005 and 15 μm. Preferably, the average pigment particle size is between 0.005 and 5 μm, more preferably between 0.005 and 1 μm, particularly preferably between 0.005 and 0.3 μm and most preferably between 0.040 and 0.150 μm. Larger pigment particle sizes may be used as long as the advantages and benefits of the present invention are achieved.
The pigment is preferably used in the non-aqueous pigmented dispersion in an amount of 0.1 to 20 wt %, preferably 1 to 10 wt % based on the total weight of the pigmented inkjet ink.
Dispersants
The dispersant used in the non-aqueous pigment dispersion according to a preferred embodiment of the present invention is preferably a polymeric dispersant.
Typical polymeric dispersants are copolymers of two monomers but may contain three, four, five or even more monomers. The properties of polymeric dispersants depend on both the nature of the monomers and their distribution in the polymer. Copolymeric dispersants suitable in pigment dispersions according to a preferred embodiment of the present invention may have the following polymer compositions:

    
    
        randomly polymerized monomers (e.g., monomers A and B polymerized into ABBAABAB);
        alternating polymerized monomers (e.g., monomers A and B polymerized into ABABABAB);
        gradient (tapered) polymerized monomers (e.g., monomers A and B polymerized into AAABAABBABBB);
        block copolymers (e.g., monomers A and B polymerized into AAAAABBBBBB) wherein the block length of each of the blocks (2, 3, 4, 5 or even more) is important for the dispersion capability of the polymeric dispersant;
        graft copolymers (graft copolymers consist of a polymeric backbone with side chains attached to the backbone); and
        mixed forms of these polymers, e.g., blocky gradient copolymers.
    
    


Polymeric dispersants suitable in pigment dispersions according to a preferred embodiment of the present invention may have different polymer architectures including linear, comb/branched, star, dendritic (including dendrimers and hyperbranched polymers). A general review on the architecture of polymers is given by ODIAN, George, Principles Of Polymerization, 4th Edition, Wiley-Interscience, 2004, pp. 1-18.
Comb/branched polymers have side branches of linked monomer molecules protruding from various central branch points along the main polymer chain (at least 3 branch points).
Star polymers are branched polymers in which three or more either similar or different linear homopolymers or copolymers are linked together to a single core.
Dendritic polymers include the classes of dendrimers and hyperbranched polymers. In dendrimers, with well-defined mono-disperse structures, all branch points are used (multi-step synthesis), while hyperbranched polymers have a plurality of branch points and multifunctional branches that led to further branching with polymer growth (one-step polymerization process).
Polymeric dispersants suitable in pigment dispersions according to a preferred embodiment of the present invention may be prepared via addition or condensation type polymerizations. Polymerization methods include those described by ODIAN, George, Principles Of Polymerization, 4th edition, Wiley-Interscience, 2004, pp. 39-606.
Addition polymerization methods suitable for preparing polymeric dispersants for use in pigment dispersions according to a preferred embodiment of the present invention include free radical polymerization (FRP) and controlled polymerization techniques. Suitable controlled radical polymerization methods include:

    
    
        RAFT: reversible addition-fragmentation chain transfer;
        ATRP: atom transfer radical polymerization
        MADIX: reversible addition-fragmentation chain transfer process, using a transfer active xanthate;
        Catalytic chain transfer (e.g., using cobalt complexes); and
        Nitroxide (e.g., TEMPO) mediated polymerizations;
    
    


Other suitable controlled polymerization methods include:

    
    
        GTP: group transfer polymerization;
        Living cationic (ring-opening) polymerizations;
        Anionic co-ordination insertion ring-opening polymerization; and
        Living anionic (ring-opening) polymerization.
    
    


Reversible addition-fragmentation transfer (RAFT): controlled polymerization occurs via rapid chain transfer between growing polymer radicals and dormant polymer chains. A review article on RAFT synthesis of dispersants with different polymeric geometry is given in QUINN J. F. et al., Facile Synthesis of Comb, Star, and Graft Polymers Via Reversible Addition-fragmentation Chain Transfer (RAFT) Polymerization, Journal of Polymer Science, Part A: Polymer Chemistry, Vol. 40, pp. 2956-2966, 2002.
Group transfer polymerization (GTP): the method of GTP used for synthesis of AB block copolymers is disclosed by SPINELLI, Harry J, GTP and Its Use in Water Based Pigment Dispersants and Emulsion Stabilisers, Proc. of 20th Int. Conf. Org. Coat. Sci. Technol., New Platz, N.Y., State Univ. N.Y., Inst. Mater. Sci. pp. 511-518.
The synthesis of dendritic polymers is described in the literature. The synthesis of dendrimers in NEWCOME, G. R., et al. Dendritic Molecules Concepts, Synthesis, Perspectives, VCH: WEINHEIM, 2001. Hyperbranching polymerization is described by BURCHARD, W., Solution Properties of Branched Macromolecules, Advances in Polymer Science, 1999, Vol. 143, No. II, pp. 113-194. Hyperbranched materials can be obtained by polyfunctional polycondensation as disclosed by FLORY, P. J., Molecular Size Distribution in Three-dimensional Polymers, VI. Branched Polymer Containing A-R-Bf-1-type Units, Journal of the American Chemical Society, 1952, Vol. 74, pp. 2718-1723.
Living cationic polymerizations is, e.g., used for the synthesis of polyvinyl ethers as disclosed in WO 2005/012444 (CANON), U.S. 2005/0197424 (CANON) and U.S. 2005/01768454 (CANON). Anionic co-ordination ring-opening polymerization is, e.g., used for the synthesis of polyesters based on lactones. Living anionic ring-opening polymerization is, e.g., used for the synthesis of polyethylene oxide macromonomers.
Free radical Polymerization (FRP) proceeds via a chain mechanism, which basically includes four different types of reactions involving free radicals: (1) radical generation from non-radical species (initiation), (2) radical addition to a substituted alkene (propagation), (3) atom transfer and atom abstraction reactions (chain transfer and termination by disproportionation), and (4) radical-radical recombination reactions (termination by combination).
Polymeric dispersants having several of the above polymer compositions are disclosed in U.S. Pat. No. 6,022,908 (HEWLETT-PACKARD COMPANY), U.S. Pat. No. 5,302,197 (DU PONT) and U.S. Pat. No. 6,528,557 (XEROX CORPORATION).
Suitable random copolymeric dispersants are disclosed in U.S. Pat. No. 5,648,405 (DU PONT), U.S. Pat. No. 6,245,832 (FUJI XEROX), U.S. Pat. No. 6,262,207 (3M INNOVATIVE PROPERTIES COMPANY), U.S. 2005/0004262 (KAO CORPORATION) and U.S. Pat. No. 6,852,777 B1 (KAO CORPORATION).
Suitable alternating copolymeric dispersants are described in U.S. 2003/0017271 (AKZO NOBEL N.V.).
Suitable block copolymeric dispersants have been described in numerous patents, especially block copolymeric dispersants containing hydrophobic and hydrophilic blocks. For example, U.S. Pat. No. 5,859,113 (DU PONT) discloses AB block copolymers, U.S. Pat. No. 6,413,306 (DU PONT) discloses ABC block copolymers.
Suitable graft copolymeric dispersants are described in CA 2157361 (DU PONT) (hydrophobic polymeric backbone and hydrophilic side chains); other graft copolymeric dispersants are disclosed in U.S. Pat. No. 6,652,634 (LEXMARK), U.S. Pat. No. 6,521,715 (DU PONT) and U.S. 2004/0102541 (LEXMARK).
Suitable branched copolymeric dispersants are described in U.S. Pat. No. 6,005,023 (DU PONT), U.S. Pat. No. 6,031,019 (KAO CORPORATION), U.S. Pat. No. 6,127,453 (EASTMAN KODAK).
Suitable dendritic copolymeric dispersants are described in, e.g., U.S. Pat. No. 6,518,370 (3M INNOVATIVE PROPERTIES COMPANY), U.S. Pat. No. 6,258,896 (3M INNOVATIVE PROPERTIES COMPANY), WO 2000/063305 (GEM GRAVURE CORPORATION), U.S. Pat. No. 6,649,138 (QUANTUM DOT CORPORATION), U.S. 2002/0256230 (BASF), EP 1351759 (EFKA ADDITIVES), and EP 1295919 (EASTMAN KODAK)
Suitable designs of polymeric dispersants for inkjet inks are disclosed in SPINELLI, Harry J., Polymeric Dispersants in Ink Jet technology, Advanced Materials, 1998, Vol. 10, No. 15, pp. 1215-1218.
The monomers and/or oligomers used to prepare the polymeric dispersant can be any monomer and/or oligomer found in the Polymer Handbook Vol 1+2, 4th Edition, edited by J. BRANDRUP et al., Wiley-Interscience, 1999.
Polymers useful as pigment dispersants include naturally occurring polymers, and specific examples thereof include: proteins, such as glue, gelatine, casein, and albumin; naturally occurring rubbers, such as gum arabic and tragacanth; glucosides such as saponin; alginic acid and alginic acid derivatives, such as propylene glycol alginate; and cellulose derivatives, such as methyl cellulose, carboxymethyl cellulose and ethylhydroxy cellulose; wool and silk, and synthetic polymers.
Suitable examples of monomers for synthesising polymeric dispersants include: acrylic acid, methacrylic acid, maleic acid (or there salts), maleic anhydride, alkyl(meth)acrylates (linear, branched and cycloalkyl) such as methyl(meth)acrylate, n-butyl(meth)acrylate, tert-butyl(meth)acrylate, cyclohexyl(meth)acrylate, and 2-ethylhexyl(meth)acrylate; aryl(meth)acrylates such as benzyl(meth)acrylate, and phenyl(meth)acrylate; hydroxyalkyl(meth)acrylates such as hydroxyethyl(meth)acrylate, and hydroxypropyl(meth)acrylate; (meth)acrylates with other types of functionalities (e.g., oxiranes, amino, fluoro, polyethylene oxide, phosphate substituted) such as glycidyl(meth)acrylate, dimethylaminoethyl(meth)acrylate, trifluoroethyl acrylate, methoxypolyethyleneglycol (meth)acrylate, and tripropyleneglycol (meth)acrylate phosphate; allyl derivatives such as allyl glycidil ether; styrenics such as styrene, 4-methylstyrene, 4-hydroxystyrene, 4-acetostyrene, and styrenesulfonic acid; (meth)acrylonitrile; (meth)acrylamides (including N-mono and N,N-disubstituted) such as N-benzyl(meth)acrylamide; maleimides such as N-phenyl maleimide; vinyl derivatives such as vinylalcohol, vinylcaprolactam, vinylpyrrolidone, vinylimidazole, vinylnaphthalene, and vinyl halides; vinylethers such as vinylmethyl ether; vinylesters of carboxylic acids such as vinylacetate, vinylbutyrate, and vinyl benzoate. Typical condensation type polymers include polyurethanes, polyamides, polycarbonates, polyethers, polyureas, polyimines, polyimides, polyketones, polyester, polysiloxane, phenol-formaldehyde, urea-formaldehyde, melamine-formaldehyde, polysulfide, polyacetal or combinations thereof.
Suitable copolymeric dispersants are acrylic acid/acrylonitrile copolymer, vinyl acetate/acrylic ester copolymer, acrylic acid/acrylic ester copolymer, styrene/acrylic acid copolymer, styrene/methacrylic acid copolymer, styrene/methacrylic acid/acrylic ester copolymer, styrene/α-methylstyrene/acrylic acid copolymer, styrene/α-methylstyrene/acrylic acid/acrylic ester copolymer, styrene/maleic acid copolymer, styrene/maleic anhydride copolymer, vinylnaphthalene/acrylic acid copolymer, vinylnaphthalene/maleic acid copolymer, vinyl acetate/ethylene copolymer, vinyl acetate/fatty acid/ethylene copolymer, vinyl acetate/maleic ester copolymer, vinyl acetate/crotonic acid copolymer, vinyl acetate/acrylic acid copolymer.
Suitable chemistries of copolymeric dispersants also include:

    
    
        Copolymers which are the product of a condensation process of poly(ethylene imine) with a carboxylic acid terminated polyester (made by addition polymerization); and
        Copolymers which are the product of a reaction of multifunctional isocyanate with a mono-substituted active H-containing compound like polyester, with a compound containing two active hydrogens (like a polyether) which serves as a crosslinker and the residual isocyanates being transformed to carbamates or urea with compounds containing active hydrogens and a N-containing ring.
    
    


A detailed list of suitable polymeric dispersants is disclosed by MC CUTCHEON, Functional Materials, North American Edition, Glen Rock, N.J.: Manufacturing Confectioner Publishing Co., 1990, pp. 110-129.
Suitable pigment stabilizers are also disclosed in DE 19636382 (BAYER), U.S. Pat. No. 5,720,802 (XEROX), U.S. Pat. No. 5,713,993 (DU PONT), PCT/GB95/02501, U.S. Pat. No. 5,085,689 (BASF) and U.S. Pat. No. 2,303,376 (FUJITSU ISOTEC).
The pigmented dispersion can contain one polymeric dispersant or a mixture of two or more polymeric dispersants to improve the dispersion stability further. Sometimes surfactants can also be used as pigment dispersants, thus a combination of a polymeric dispersant with a surfactant is also possible.
The polymeric dispersant can be non-ionic, anionic or cationic in nature; salts of the ionic dispersants can also be used.
The polymeric dispersant preferably has a polymerization degree DP between 5 and 1,000, more preferably between 10 and 500 and most preferably between 10 and 100.
The polymeric dispersant preferably has a number average molecular weight Mn between 500 and 30,000, more preferably between 1,500 and 10,000.
The polymeric dispersant preferably has an average molecular weight Mw smaller than 100,000, more preferably smaller than 50,000 and most preferably smaller than 30,000.
The polymeric dispersant preferably has a polymeric dispersity PD smaller than 2, more preferably smaller than 1.75 and most preferably smaller than 1.5.
Commercial examples of polymeric dispersants are the following:

    
    
        DISPERBYKTM dispersants available from BYK CHEMIE GMBH;
        SOLSPERSETM dispersants available from NOVEON;
        TEGOTM DISPERSTM dispersants from DEGUSSA;
        EDAPLANTM dispersants from MÜNZING CHEMIE;
        ETHACRYLTM dispersants from LYONDELL;
        GANEXTM dispersants from ISP;
        DISPEXTM and EFKATM dispersants from CIBA SPECIALTY CHEMICALS INC;
        DISPONERTM dispersants from DEUCHEM; and
        JONCRYLTM dispersants from JOHNSON POLYMER.
    
    


Particularly preferred for non-aqueous ink jet inks include SolsperseTM dispersants from NOVEON, EfkaTM dispersants from CIBA SPECIALTY CHEMICALS INC and DisperbykTM dispersants from BYK CHEMIE GMBH.
Particularly preferred dispersants for solvent based pigmented dispersions are SolsperseTM 32000 and 39000 from NOVEON.
Particularly preferred dispersants for oil based pigmented dispersions are SolsperseTM 11000, 11200, 13940, 16000, 17000 and 19000 from NOVEON.
Particularly preferred dispersants for UV-curable pigmented dispersions are SolsperseTM 32000 and 39000 dispersants from NOVEON.
The polymeric dispersant is preferably used in the pigmented dispersion in an amount of 2 to 600 wt %, more preferably 5 to 200 wt % based on the weight of the pigment.
Dispersion Media
The dispersion medium used in the pigmented inkjet ink according to a preferred embodiment of the present invention is a liquid.
In one preferred embodiment, the dispersion medium includes organic solvent(s). Suitable organic solvents include alcohols, ketones, esters, ethers, glycols and polyglycols and derivatives thereof, lactones, N-containing solvents such as amides, saturated hydrocarbons and unsaturated hydrocarbons. Preferably mixtures of one or more of these solvents are used.
Examples of suitable alcohols include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, heptyl alcohol, octyl alcohol, cyclohexyl alcohol, benzyl alcohol, phenylethyl alcohol, phenylpropyl alcohol, furfuryl alcohol, anise alcohol and fluoroalcohols.
Examples of suitable ketones include acetone, methyl ethyl ketone, methyl n-propyl ketone, methyl isopropyl ketone, methyl n-butyl ketone, methyl isobutyl ketone, methyl n-amyl ketone, methyl isoamyl ketone, diethyl ketone, ethyl n-propyl ketone, ethyl isopropyl ketone, ethyl n-butyl ketone, ethyl isobutyl ketone, di-n-propyl ketone, diisobutyl ketone, cyclohexanone, methylcyclohexanone and isophorone, 2,4-pentanedione and hexafluoroacetone.
Examples of suitable esters include methyl acetate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, octyl acetate, benzyl acetate, phenoxyethyl acetate, ethyl phenyl acetate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate; methyl propionate, ethyl propionate, benzyl propionate, ethylene carbonate, propylene carbonate, amyl acetate, ethyl benzoate, butyl benzoate, butyl laurate, isopropyl myristate, isopropyl palmirate, triethyl phosphate, tributyl phosphate, diethyl phthalate, dibutyl phthalate, diethyl malonate, dipropyl malonate, diethyl succinate, dibutyl succinate, diethyl glutarate, diethyl adipate, dibutyl adipate and diethyl sebacate.
Examples of suitable ethers include butyl phenyl ether, benzyl ethyl ether, hexyl ether, diethyl ether, dipropyl ether, tetrahydrofuran and dioxane.
Examples of suitable glycols and polyglycols include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol and tripropylene glycol.
Examples of suitable glycol and polyglycol derivatives include ethers such as alkylene glycol mono alkyl ethers, alkylene glycol dialkyl ethers, polyalkylene glycol nono alkyl ethers, polyalkylene glycol dialkyl ethers and esters of the preceding glycol ethers such as acetate and propionate esters, in case of dialkyl ethers only one ether function (resulting in mixed ether/ester) or both ether functions can be esterized (resulting in dialkyl ester).
Examples of suitable alkylene glycol mono alkyl ethers include ethylene glycol mono methyl ether, ethylene glycol mono ethyl ether, ethylene glycol mono propyl ether, ethylene glycol mono butyl ether, ethylene glycol mono hexyl ether, ethylene glycol mono 2-ethyl-hexyl ether, ethylene glycol mono phenyl ether, propylene glycol mono methyl ether, propylene glycol mono ethyl ether, propylene glycol mono n-propyl ether, propylene glycol mono n-butyl ether, propylene glycol mono iso-butyl ether, propylene glycol mono t-butyl ether and propylene glycol mono phenyl ether.
Examples of suitable alkylene glycol dialkyl ethers include ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol methyl ethyl ether, ethylene glycol dibutyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether and propylene glycol dibutyl ether.
Examples of suitable polyalkylene glycol mono alkyl ethers include diethylene glycol mono methyl ether, diethylene glycol mono ethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono n-butyl ether, diethylene glycol mono hexyl ether, triethylene glycol mono methyl ether, triethylene mono ethyl ether, triethylene glycol mono butyl ether, dipropylene mono methyl ether, dipropylene glycol mono ethyl ether, dipropylene glycol n-propyl ether, dipropylene glycol mono n-butyl ether, dipropylene mono t-butyl ether, tripropylene glycol mono methyl ether, tripropylene glycol mono ethyl ether, tripropylene glycol mono n-propyl ether and tripropylene glycol mono n-butyl ether.
Examples of suitable polyalkylene glycol dialkyl ethers include diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol diethyl ether, tetraethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, triethylene glycol methyl ethyl ether, tetraethylene glycol methyl ethyl ether, diethylene glycol di-n-propyl ether, diethylene glycol di-iso-propyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene di n-propyl ether, dipropylene di t-butyl ether, tripropylene glycol dimethyl ether and tripropylene glycol diethyl ether.
Examples of suitable glycol esters include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, dipropylene glycol monomethyl ether acetate and propylene glycol monomethyl ether propionate.
Suitable commercial glycol ether solvents include CellosolveTM solvents and CarbitolTM solvents from UNION CARBIDE, EktasolveTM solvents from EASTMAN, DowanolTM solvents from DOW, OxitollTM solvents, DioxitollTM solvents, ProxitollTM solvents and DiproxitollTM solvents from SHELL CHEMICAL and ArcosolvTM solvents from LYONDELL.
Lactones are compounds having a ring structure formed by ester bonds and can be of the γ-lactone (5-membered ring structure), δ-lactone (6-membered ring structure) or ε-lactone (7-membered ring structure) types. Suitable examples of lactones include γ-butyrolactone, γ-valerolactone, γ-hexylactone, γ-heptalactone, γ-octalactone, γ-nonalactone, γ-decalactone, γ-undecalactone, δ-valerolactone, δ-hexylactone, δ-heptalactone, δ-octalactone, δ-nonalactone, δ-decalactone, δ-undecalactone and ε-caprolactone.
Suitable examples of N-containing organic solvents include 2-pyrrolidone, N-methylpyrrolidone, N,N-dimethylacetamid, N,N-dimethylformamid, acetonitril and N,N-dimethyldodecanamide.
Examples of suitable hydrocarbons include saturated hydrocarbons such as n-hexane, isohexane, n-nonane, isononane, dodecane and isododecane; unsaturated hydrocarbons such as 1-hexene, 1-heptene and 1-octene; cyclic saturated hydrocarbons such as cyclohexane, cycloheptane, cyclooctane, cyclodecane and decalin; cyclic unsaturated hydrocarbons such as cyclohexene, cycloheptene, cyclooctene, 1,1,3,5,7-cyclooctatetraene; and cyclododecene; and aromatic hydrocarbons such as benzene, toluene and xylene.
In another preferred embodiment, the dispersion medium includes oil types of liquids, alone or in combination with organic solvent(s).
Suitable organic solvents include alcohols, ketones, esters, ethers, glycols and polyglycols and derivatives thereof, lactones, N-containing solvents such as amides, higher fatty acid ester and mixtures of one or more of the solvents as described above for solvent based dispersion media.
The amount of polar solvent is preferably lower than the amount of oil. The organic solvent preferably has a high boiling point, preferably above 200° C. Examples of suitable combinations are disclosed by EP 0808347 (XAAR TECHNOLOGY LTD) especially for the use of oleyl alcohol and EP 1157070 (VIDEOJET TECHNOLOGIES INC) for the combination of oil and volatile organic solvent.
Suitable oils include saturated hydrocarbons and unsaturated hydrocarbons, aromatic oils, paraffinic oils, extracted paraffinic oils, napthenic oils, extracted napthenic oils, hydrotreated light or heavy oils, vegetable oils, white oils, petroleum naptha oils, halogen-substituted hydrocarbons, silicones and derivatives and mixtures thereof.
Hydrocarbons may be selected from straight chain or branched chain aliphatic hydrocarbons, alicyclic hydrocarbons and aromatic hydrocarbons. Examples of hydrocarbons are saturated hydrocarbons such as n-hexane, isohexane, n-nonane, isononane, dodecane and isododecane; unsaturated hydrocarbons such as 1-hexene, 1-heptene and 1-octene; cyclic saturated hydrocarbons such as cyclohexane, cycloheptane, cyclooctane, cyclodecane and decalin; cyclic unsaturated hydrocarbons such as cyclohexene, cycloheptene, cyclooctene, 1,1,3,5,7-cyclooctatetraene; and cyclododecene; and aromatic hydrocarbons such as benzene, toluene, xylene, napthalene, phenanthrene, anthracene and derivatives thereof. In literature the term paraffinic oil is often used. Suitable paraffinic oils can be normal paraffin type (octane and higher alkanes), isoparaffins (isooctane and higher iso-alkanes) and cycloparaffins (cyclooctane and higher cycloalkanes) and mixtures of paraffin oils. The term “liquid paraffin” is often used to refer to a mixture of mainly including three components of a normal paraffin, an isoparaffin and a monocyclic paraffin, which is obtained by highly refining a relatively volatile lubricating oil fraction through a sulphuric-acid washing or the like, as described in U.S. Pat. No. 6,730,153 (SAKATA INX CORP.). Suitable hydrocarbons are also described as de-aromatized petroleum distillates.
Suitable examples of halogenated hydrocarbons include methylene dichloride, chloroform, carbon tetrachloromethane and methyl chloroform. Other suitable examples of halogen-substituted hydrocarbons include perfluoro-alkanes, fluorine-based inert liquids and fluorocarbon iodides.
Suitable examples of silicone oils include dialkyl polysiloxane (e.g., hexanemethyl disiloxane, tetramethyl disiloxane, octamethyl trisiloxane, hexanemethyl trisiloxane, heptamethyl trisiloxane, decamethyl tetrasiloxane, trifluoropropyl heptamethyl trisiloxane, diethyl tetramethyl disiloxane), cyclic dialkyl polysiloxane (e.g., hexamethyl cyclotrisiloxane, octamethyl cyclotetrasiloxane, tetramethyl cyclotetrasiloxane, tetra(trifluoropropyl)tetramethyl cyclotetrasiloxane), and methylphenyl silicone oil.
White oils is a term used for white mineral oils, which are highly refined mineral oils that consist of saturated aliphatic and alicyclic non-polar hydrocarbons. White oils are hydrophobic, colorless, tasteless, odourless, and do not change color over time.
Vegetable oils include semi-drying oils such as soybean oil, cotton seed oil, sunflower oil, rape seed oil, mustard oil, sesame oil and corn oil; non-drying oils such as olive oil, peanut oil and tsubaki oil; and drying oils such as linseed oil and safflower oil, wherein these vegetable oils can be used alone or as a mixture thereof.
Examples of other suitable oils include petroleum oils, non-drying oils and semi-drying oils.
Commercially available suitable oils include the aliphatic hydrocarbons types such as the IsoparTM range (isoparaffins) and Varsol/Naphtha range from EXXON CHEMICAL, the SoltrolTM range and hydrocarbons from CHEVRON PHILLIPS CHEMICAL, and the ShellsolTM range from SHELL CHEMICALS.
Suitable commercial normal paraffins include the NorparTM range from EXXON MOBIL CHEMICAL.
Suitable commercial napthenic hydrocarbons include the NapparTM range from EXXON MOBIL CHEMICAL.
Suitable commercial de-aromatized petroleum distillates include the ExxsolTM D types from EXXON MOBIL CHEMICAL
Suitable commercial fluoro-substituted hydrocarbons include fluorocarbons from DAIKIN INDUSTRIES LTD, Chemical Division.
Suitable commercial silicone oils include the silicone fluid ranges from SHIN-ETSU CHEMICAL, Silicone Division.
Suitable commercial white oils include WitcoTM white oils from CROMPTON CORPORATION.
If the non-aqueous pigment dispersion is a curable pigment dispersion, the dispersion medium includes one or more monomers and/or oligomers to obtain a liquid dispersion medium. Sometimes, it can be advantageous to add a small amount of an organic solvent to improve the dissolution of the dispersant. The content of organic solvent should be lower than 20 wt % based on the total weight of the pigmented inkjet ink. In other cases, it can be advantageous to add a small amount of water, for example, to improve the spreading of the inkjet ink on a hydrophilic surface, but preferably the ink-jet ink contains no water.
Preferred organic solvents include alcohols, aromatic hydrocarbons, ketones, esters, aliphatic hydrocarbons, higher fatty acids, carbitols, cellosolves, higher fatty acid esters. Suitable alcohols include, methanol, ethanol, propanol and 1-butanol, 1-pentanol, 2-butanol, t.-butanol. Suitable aromatic hydrocarbons include toluene, and xylene. Suitable ketones include methyl ethyl ketone, methyl isobutyl ketone, 2,4-pentanedione and hexafluoroacetone. Also glycol, glycolethers, N-methylpyrrolidone, N,N-dimethylacetamid, N,N-dimethylformamid may be used.
Suitable monomers and oligomers can be found in Polymer Handbook, Vol. 1+2, 4th Edition, edited by J. BRANDRUP, et al., Wiley-Interscience, 1999.
Suitable examples of monomers for curable pigmented inkjet inks include: acrylic acid, methacrylic acid, maleic acid (or their salts), maleic anhydride; alkyl(meth)acrylates (linear, branched and cycloalkyl) such as methyl(meth)acrylate, n-butyl(meth)acrylate, tert-butyl(meth)acrylate, cyclohexyl(meth)acrylate and 2-ethylhexyl(meth)acrylate; aryl(meth)acrylates such as benzyl(meth)acrylate and phenyl(meth)acrylate; hydroxyalkyl(meth)acrylates such as hydroxyethyl(meth)acrylate and hydroxypropyl(meth)acrylate; (meth)acrylates with other types of functionalities (e.g., oxirane, amino, fluoro, polyethylene oxide, phosphate-substituted) such as glycidyl(meth)acrylate, dimethylaminoethyl(meth)acrylate, trifluoroethyl acrylate, methoxypolyethyleneglycol (meth)acrylate and tripropyleneglycol(meth)acrylate phosphate; allyl derivatives such as allyl glycidyl ether; styrenics such as styrene, 4-methylstyrene, 4-hydroxystyrene, and 4-acetoxystyrene; (meth)acrylonitrile; (meth)acrylamides (including N-mono and N,N-disubstituted) such as N-benzyl(meth)acrylamide; maleimides such as N-phenyl maleimide, N-benzyl maleimide and N-ethyl maleimide; vinyl derivatives such as vinylcaprolactam, vinylpyrrolidone, vinylimidazole, vinylnaphthalene and vinyl halides; vinylethers such as vinylmethyl ether; and vinylesters of carboxylic acids such as vinylacetate and vinylbutyrate.
A combination of monomers, oligomers and/or prepolymers may also be used. The monomers, oligomers and/or prepolymers may possess different degrees of functionality, and a mixture including combinations of mono-, di-, tri- and higher functionality monomers, oligomers and/or prepolymers may be used.
Binders
Non-aqueous ink jet ink compositions preferably include a binder resin. The binder functions as a viscosity controlling agent and also provides fixability relative to the polymeric resin substrate, e.g., a polyvinyl chloride substrate, also called vinyl substrate. The binder must be selected to have a good solubility in the solvent(s).
Suitable examples of binder resins include acrylic resins, modified acrylic resins, styrene acrylic resins, acrylic copolymers, acrylate resins, aldehyde resins, rosins, rosin esters, modified rosins and modified rosin resins, acetyl polymers, acetal resins such as polyvinyl butyral, ketone resins, phenolic resins and modified phenolic resins, maleic resins and modified maleic resins, terpene resins, polyester resins, polyamide resins, polyurethane resins, epoxy resins, vinyl resins, vinyl chloride-vinyl acetate copolymer resins, cellulose type resins such as nitro cellulose, cellulose acetopropionate and cellulose acetate butyrate, and vinyl toluene-α-methylstylene copolymer resin. These binders may be used alone or in a mixture thereof. The binder is preferably a film-forming thermoplastic resin.
The amount of binder resin in ink jet ink is preferably in the range of 0.1 to 30 wt %, more preferably 1 to 20 wt %, most preferably 2 to 10 wt % based on the total weight of the ink jet ink.
Surfactants
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may contain at least one surfactant. The surfactant(s) can be anionic, cationic, non-ionic, or zwitter-ionic and are usually added in a total quantity less than 20 wt % based on the total weight of the pigmented dispersion and particularly in a total less than 10 wt % based on the total weight of the pigmented dispersion.
Suitable surfactants for the non-aqueous pigmented dispersion according to the present invention include fatty acid salts, ester salts of a higher alcohol, alkylbenzene sulphonate salts, sulphosuccinate ester salts and phosphate ester salts of a higher alcohol (for example, sodium dodecylbenzenesulphonate and sodium dioctylsulphosuccinate), ethylene oxide adducts of a higher alcohol, ethylene oxide adducts of an alkylphenol, ethylene oxide adducts of a polyhydric alcohol fatty acid ester, and acetylene glycol and ethylene oxide adducts thereof (for example, polyoxyethylene nonylphenyl ether, and SURFYNOLTM 104, 104H, 440, 465 and TG available from AIR PRODUCTS & CHEMICALS INC.).
Biocides
Suitable biocides for the non-aqueous pigmented dispersion according to a preferred embodiment of the present invention include sodium dehydroacetate, 2-phenoxyethanol, sodium benzoate, sodium pyridinethion-1-oxide, ethyl p-hydroxybenzoate and 1,2-benzisothiazolin-3-one and salts thereof.
Preferred biocides are BronidoxTM available from HENKEL and ProxelTM GXL available from AVECIA.
A biocide is preferably added in an amount of 0.001 to 3 wt %, more preferably 0.01 to 1.00 wt %, each based on the total weight of the non-aqueous pigmented dispersion.
Humectants/Penetrants
Suitable humectants include triacetin, N-methyl-2-pyrrolidone, glycerol, urea, thiourea, ethylene urea, alkyl urea, alkyl thiourea, dialkyl urea and dialkyl thiourea, diols, including ethanediols, propanediols, propanetriols, butanediols, pentanediols, and hexanediols; glycols, including propylene glycol, polypropylene glycol, ethylene glycol, polyethylene glycol, diethylene glycol, tetraethylene glycol, and mixtures and derivatives thereof. Preferred humectants are triethylene glycol mono butylether, glycerol and 1,2-hexanediol. Other preferred humectants include cyclohexane, 2-pyrrolidone, ethylenecarbonate, propyleencarbonate and gamma-butyrolactone. The humectant is preferably added to the non-aqueous pigmented dispersion in an amount of 0.1 to 40 wt %, more preferably 0.1 to 10 wt %, and most preferably approximately 4.0 to 6.0 wt % each based on the total weight of the non-aqueous pigmented dispersion.
Preparation of the Non-Aqueous Pigmented Dispersion
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may be prepared by milling the pigment in the dispersion medium in the presence of the polymeric dispersant.
Mixing apparatuses may include a pressure kneader, an open kneader, a planetary mixer, a dissolver, and a Dalton Universal Mixer. Suitable milling and dispersion apparatuses are a ball mill, a pearl mill, a colloid mill, a high-speed disperser, double rollers, a bead mill, a paint conditioner, and triple rollers. The dispersions may also be prepared using ultrasonic energy.
Many different types of materials may be used as milling media, such as glasses, ceramics, metals, and plastics. In a preferred embodiment, the grinding media can include particles, preferably substantially spherical in shape, e.g., beads consisting essentially of a polymeric resin or yttrium stabilized zirconium beads.
In the process of mixing, milling and dispersion, each process is performed with cooling to prevent build up of heat, and for radiation curable inkjet inks as much as possible under light conditions in which actinic radiation has been substantially excluded.
The non-aqueous pigmented dispersion according to a preferred embodiment of the present invention may contain more than one pigment, the non-aqueous pigmented dispersion may be prepared using separate dispersions for each pigment, or alternatively several pigments may be mixed and co-milled in preparing the dispersion.
The dispersion process can be carried out in a continuous, batch or semi-batch mode.
The preferred amounts and ratios of the ingredients of the mill grind will vary widely depending upon the specific materials and the intended applications. The contents of the milling mixture include the mill grind and the milling media. The mill grind includes pigment, polymeric dispersant and a liquid carrier such as water. For inkjet inks, the pigment is usually present in the mill grind at 1 to 50 wt %, excluding the milling media. The weight ratio of pigment over polymeric dispersant is 20:1 to 1:2.
The milling time can vary widely and depends upon the pigment, mechanical means and residence conditions selected, the initial and desired final particle size, etc. In a preferred embodiment of the present invention, pigment dispersions with an average particle size of less than 100 nm may be prepared.
After milling is completed, the milling media is separated from the milled particulate product (in either a dry or liquid dispersion form) using conventional separation techniques, such as by filtration, sieving through a mesh screen, and the like. Often the sieve is built into the mill, e.g., for a bead mill. The milled pigment concentrate is preferably separated from the milling media by filtration.
In general, it is desirable to make the inkjet inks in the form of a concentrated mill grind, which is subsequently diluted to the appropriate concentration for use in the inkjet printing system. This technique permits preparation of a greater quantity of pigmented ink from the equipment. By dilution, the inkjet ink is adjusted to the desired viscosity, surface tension, color, hue, saturation density, and print area coverage for the particular application.
Spectral Separation Factor
The spectral separation factor SSF was found to be a fast and excellent measure to characterize a pigmented inkjet ink, as it takes into account properties related to light-absorption (e.g., wavelength of maximum absorbance λmax, shape of the absorption spectrum and absorbance-value at λmax) as well as properties related to the dispersion quality and stability.
A measurement of the absorbance at a higher wavelength gives an indication on the shape of the absorption spectrum. The dispersion quality can be evaluated based on the phenomenon of light scattering induced by solid particles in solutions. When measured in transmission, light scattering in pigment inks may be detected as an increased absorbance at higher wavelengths than the absorbance peak of the actual pigment. The dispersion stability can be evaluated by comparing the SSF before and after a heat treatment of, e.g., a week at 80° C.
The spectral separation factor SSF of the ink is calculated by using the data of the recorded spectrum of an ink solution or a jetted image on a substrate and comparing the maximum absorbance to the absorbance at a higher reference wavelength λref. The spectral separation factor is calculated as the ratio of the maximum absorbance Amax over the absorbance Aref at a reference wavelength:




  
    S
    ⁢
    
      
    
    ⁢
    S
    ⁢
    
      
    
    ⁢
    F
  
  =
  
    
      A
      max
    
    
      A
      ref
    
  




The SSF is an excellent tool to design inkjet ink sets with a large color gamut. Often inkjet ink sets are now commercialized, wherein the different inks are not sufficiently matched with each other. For example, the combined absorption of all inks does not give a complete absorption over the whole visible spectrum, e.g., “gaps” exist between the absorption spectra of the colorants. Another problem is that one ink might be absorbing in the range of another ink. The resulting color gamut of these inkjet ink sets is low or mediocre. Pigmented inkjet inks exhibiting a narrow absorption spectrum and a high maximum absorbance have a value for SSF of at least 30.
EXAMPLES
Materials
All materials used in the following examples were readily available from standard sources such as Aldrich Chemical Co. (Belgium) and Acros (Belgium) unless otherwise specified.
SYN-A is a dispersion synergist SOLSPERSETM 22000 from NOVEON. SOLSPERSETM M 32000 is a hyperdispersant from NOVEON. DEGDEE is diethylene glycol diethylether from ACROS. Compound 1 is 5-aminobenzimidazolone from UBICHEM. Compound 2 is diketene from ALDRICH. Compound 4 is 3-amino-benzoic acid from ACROS. Compound 5 is 4-amino-benzoic acid from ACROS. Compound 6 is orthanilic acid from ACROS. Compound 7 is metanilic acid from ACROS. Compound 8 is sulfanilic acid from ACROS. Compound 11 is 5-amino-isophtalic acid from ACROS. Compound 14 is 2-amino-5-sulfo-benzoic acid from BAYER. Compound 16 is anthranilic acid from ACROS. Compound 18 is dimethyl-amino-teraphtalate from ACROS. Compound 21 is dimethyl-5-amino-isophtalate from ALDRICH. Compound 24 is 2-amino-teraphtalic acid from ACROS. Compound 30 is 2-amino-1,4-benzenedicarboxylic acid from ACROS. PY120 is the abbreviation for C.I. Pigment Yellow 120 for which NovopermTM Yellow H2G, Clariant was used. PY155 is the abbreviation for C.I. Pigment Yellow 155 for which Ink jet Yellow 4 G VP 2532 New from Clariant was used. PY180 is the abbreviation for C.I. Pigment Yellow 180 for which TonerTM Yellow HG from Clariant was used. The chemical structure of the color pigments used is listed in Table 2.








TABLE 2







PY120






 


PY155






 


PY180













Measurement Methods

1. Measurement of SSF

The spectral separation factor SSF of the ink was calculated by using the data of the recorded spectrum of an ink solution and comparing the maximum absorbance to the absorbance at a reference wavelength. The choice of this reference wavelength is dependent on the pigment(s) used:

    
    
        if the color ink has a maximum absorbance Amax between 400 and 500 nm then the absorbance Aref must be determined at a reference wavelength of 600 nm,
        if the color ink has a maximum absorbance Amax between 500 and 600 nm then the absorbance Aref must be determined at a reference wavelength of 650 nm, and
        if the color ink has a maximum absorbance Amax between 600 and 700 nm then the absorbance Aref must be determined at a reference wavelength of 830 nm.
    
    


The absorbance was determined in transmission with a Shimadzu UV-2101 PC double beam-spectrophotometer. The ink was diluted with ethyl acetate used in the ink to have a pigment concentration of 0.002%. In the case of a magenta ink, the ink was diluted to have a pigment concentration of 0.005%. A spectrophotometric measurement of the UV-VIS-NIR absorption spectrum of the diluted ink was performed in transmission-mode with a double beam-spectrophotometer using the settings of Table 3. Quartz cells with a path length of 10 mm were used and ethyl acetate was chosen as a blank.










TABLE 3







Mode
Absorbance









Wavelength range
240-900 nm



Slit width
2.0 nm



Scan interval
1.0 nm



Scan speed
Fast (1165 nm/min)



Detector
photo-multiplier(UV-VIS)










Efficient pigmented inkjet inks exhibiting a narrow absorption spectrum and a high maximum absorbance have a value for SSF of at least 30.
2. Dispersion Stability
The dispersion stability was evaluated by comparing the SSF before and after a heat treatment of one week at 80° C. Pigmented inkjet inks exhibiting good dispersion stability have a SSF after heat treatment still larger than 30 and a loss in SSF of less than 35%.
3. Calculation of % MW
The % MW is calculated as the ratio of the molecular weight of the anionic part of the dispersion synergist over the molecular weight of the color pigment multiplied by 100.
Example 1
This example illustrates that non-aqueous inkjet inks with high dispersion quality for producing high image quality are obtained when using dispersion synergists having at least one carboxylic acid group compared to dispersion synergists lacking a carboxylic acid group and/or the anionic part of the dispersion synergist being larger than the pigment.
Comparative Synergists
Dispersion Synergist SYN-A
The anionic part of the commercially available dispersion synergist SYN-A can be represented by:




The anionic part of SYN-A has a molecular weight of 786 and consists of 78 atoms.
Dispersion Synergist SYN-B
The dispersion synergist SYN-B is the analogue of dispersion synergist SYN-27 but containing a sulphonic acid group instead of a carboxylic acid group.




Synthesis of SYN-B:

First, a compound 24 was prepared according to the following synthesis scheme:




17.3 g (0.1 mol) of compound 7 in 150 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. Then 8.4 g (0.1 mol) of diketene (compound 2) was dropwise added and the exothermic reaction started. After 1 hour the solution was diluted with 50 mL methanol and this mixture was used in that way as compound 24 for the synthesis of the dispersion synergist SYN-B according to the following synthesis scheme:





The dispersion synergist SYN-B was prepared by diazotation of compound 18 and subsequent coupling with compound 24.
29.98 mL (0.36 mol) of concentrated hydrochloric acid was added to a suspension of 20.9 g (0.1 mol) of compound 18 in 300 mL methanol. The mixture was cooled to about 0-5° C. and 8.97 g (0.13 mol) of sodiumnitrite was added. The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazonium-salt was made, 0.1 mol of compound 24 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension appeared. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow pigment was filtered and washed with methanol. The yield was 80%.
Dispersion Synergist SYN-C
The dispersion synergist SYN-C is the analogue of dispersion synergist SYN-28 but containing a sulphonic acid group instead of a carboxylic acid group.




Synthesis of SYN-C:

First, a compound 25 was prepared according to the following synthesis scheme:




17.3 g (0.1 mol) of compound 8 in 150 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. Then 8.4 g (0.1 mol) of diketene (compound 2) was dropwise added and the exothermic reaction started. After 1 hour the solution was diluted with 50 mL methanol and 10 mL of the 29% sodiumhydroxide-solution. This mixture was used in that way as compound 25 for the synthesis of the dispersion synergist SYN-C according to the following synthesis scheme:





The dispersion synergist SYN-C was prepared by diazotation of compound 18 and subsequent coupling with compound 25.
29.98 mL (0.36 mol) of concentrated hydrochloric acid was added to a suspension of 20.9 g (0.1 mol) of compound 18 in 300 mL methanol. The mixture was cooled to about 0-5° C. and 8.97 g (0.13 mol) of sodiumnitrite was added. The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazonium-salt was made, 0.1 mol of compound 25 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% soduimhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension appeared. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow pigment was filtered and washed with methanol. The yield was 40%.
Dispersion Synergist SYN-D
The dispersion synergist SYN-D is comparable with dispersion synergist SYN-7 but containing a sulphonic acid group instead of a carboxylic acid group.




Synthesis of SYN-D:

First, a compound 3 was prepared according to the following synthesis scheme:




A suspension of 14.9 g (0.1 mol) of compound 1 in 200 mL acetonitrile was heated to about 100° C. and 8.4 g (0.1 mol) of diketene (compound 2) was added. After addition of the diketene, the temperature was maintained at 100° C. for 2 hours before the charge was cooled. The product was filtered and washed with acetonitrile. The yield was 87%.
Formation of the dispersion synergist SYN-D was accomplished by diazotation of compound 6 and subsequent coupling with compound 3 according to the following synthesis scheme:




17.3 g (0.1 mol) of compound 6 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 98%.

Dispersion Synergist SYN-E

The dispersion synergist SYN-E is the analogue of dispersion synergist SYN-7 but containing a sulphonic acid group instead of a carboxylic acid group.




Synthesis of SYN-E:

Formation of the dispersion synergist SYN-E was accomplished by diazotation of compound 7 and subsequent coupling with compound 3 according to the following synthesis scheme:




17.3 g (0.1 mol) of compound 7 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 98%.

Preparation of Inkjet Inks

All inkjet inks were prepared in the same manner to obtain a composition as described in Table 4, except that different pigments and dispersion synergists were used. In some examples, the ratio of polymeric dispersant over dispersion synergist was altered through replacement or addition of the organic solvent DEGDEE.










TABLE 4







Component
wt %



















Pigment
4.50



Dispersion
0.50



synergist



Solsperse TM 32000
5.00



DEGDEE
90.00










An ink composition was made by mixing the pigment, the polymeric dispersant SolsperseTM 32000, the dispersion synergist and the organic solvent DEGDEE with a dissolver and subsequently treating this mixture with a roller mill procedure using yttrium-stabilized zirconium oxide-beads of 0.4 mm diameter (“high wear resistant zirconia grinding media” from TOSOH Co.). A polyethylene flask of 60 mL was filled to half its volume with grinding beads and 20 mL of the mixture. The flask was closed with a lid and put on the roller mill for three days. The speed was set at 150 rpm. After milling, the dispersion was separated from the beads using a filter cloth.
Using the above method, the comparative inkjet inks COMP-1 to COMP-13 and the inventive inkjet inks INV-1 to INV-15 were prepared according to Table 5. The value for % synergist indicates how much dispersion synergist was used in wt % based on the polymeric dispersant.












TABLE 5





Sample
Pigment
Synergist
% Synergist
% MW
SSF




















COMP-1
PY120
None
 0%
—
48


COMP-2
PY155
None
 0%
—
43


COMP-3
PY180
None
 0%
—
108


COMP-4
PY120
SYN-A
10%
174% 
38


COMP-5
PY155
SYN-A
10%
110% 
41


COMP-6
PY180
SYN-A
10%
107% 
78


COMP-7
PY120
SYN-20
10%
101% 
36


COMP-8
PY120
SYN-B
20%
105% 
37


COMP-9
PY120
SYN-B
10%
105% 
45


COMP-10
PY120
SYN-C
10%
105% 
42


COMP-11
PY180
SYN-D
 5%
57%
82


COMP-12
PY120
SYN-E
10%
92%
42


COMP-13
PY180
SYN-E
10%
57%
74


INV-1
PY180
SYN-16
10%
50%
119


INV-2
PY180
SYN-16
20%
50%
143


INV-3
PY120
SYN-23
10%
93%
54


INV-4
PY120
SYN-25
 5%
97%
50


INV-5
PY120
SYN-25
10%
97%
62


INV-6
PY120
SYN-27
10%
97%
63


INV-7
PY120
SYN-27
20%
97%
102


INV-8
PY155
SYN-27
10%
61%
143


INV-9
PY155
SYN-29
 5%
67%
113


INV-10
PY155
SYN-29
10%
67%
73


INV-11
PY155
SYN-29
20%
67%
76


INV-12
PY120
SYN-7
10%
84%
57


INV-13
PY180
SYN-7
 5%
52%
112


INV-14
PY180
SYN-7
20%
52%
109


INV-15
PY180
SYN-8
10%
58%
>250









From Table 5, it can be seen that the quality of the corresponding comparative inkjet inks COMP-4 to COMP-13 deteriorated by the introduction of a dispersion synergist including no carboxylate anion and/or having an anionic part of the dispersion synergist with a molecular weight larger than the pigment. On the other hand, the quality of the corresponding inventive inkjet inks INV-1 to INV-15 showed an improved quality compared with the comparative inkjet inks COMP-1 to COMP-3 lacking a dispersion synergist. Table 5 also shows the importance of a correct dosage of the dispersion synergist.
Example 2
This example illustrates the improvement in dispersion stability
Preparation of Inkjet Inks
All inkjet inks were prepared in the same manner as in EXAMPLE 1 to obtain a composition as described in Table 4, except that different pigments and dispersion synergists were used. In some examples, the ratio of polymeric dispersant over dispersion synergist was altered through replacement or addition of the organic solvent DEGDEE.
Using the above method, the comparative inkjet inks COMP-1 to COMP-3, COMP-14 and COMP-15 and the inventive inkjet inks INV-1, INV-4, INV-6, INV-9, INV-10, INV-11, INV-13 to INV-19 were prepared according to Table 6. The value for % synergist indicates how much dispersion synergist was used in wt % based on the polymeric dispersant.









TABLE 6









Loss in










SSF
SSF












Synergist

(no heat
after













Sample
Pigment
Type
%
% MW
treatment)
7 d/80° C.

















COMP-1
PY120
None
 0%
—
48
35%



COMP-2
PY155
None
 0%
—
43
42%


COMP-3
PY180
None
 0%
—
108
47%


COMP-14
PY120
SYN-29
10%
107% 
70
47%


COMP-15
PY120
SYN-B
10%
105% 
45
58%


INV-1
PY180
SYN-16
10%
50%
119
31%


INV-4
PY120
SYN-25
 5%
97%
50
24%


INV-5
PY120
SYN-25
10%
97%
62
19%


INV-19
PY120
SYN-25
20%
97%
31
0%


INV-6
PY120
SYN-27
10%
97%
63
0%


INV-9
PY155
SYN-29
 5%
67%
113
0%


INV-10
PY155
SYN-29
10%
67%
73
0%


INV-11
PY155
SYN-29
20%
67%
76
16%


INV-13
PY180
SYN-7
 5%
52%
112
0%


INV-14
PY180
SYN-7
20%
52%
109
20%


INV-15
PY180
SYN-8
10%
58%
>250
8%


INV-16
PY180
SYN-18
 5%
50%
118
24%


INV-17
PY180
SYN-18
10%
50%
110
28%


INV-18
PY180
SYN-18
20%
50%
109
47%









From Table 6, it can be seen that the dispersion stability of the corresponding comparative inkjet ink COMP-15 decreased by the introduction of a dispersion synergist including no carboxylate anion. The comparative inkjet ink COMP-14 shows that the use of a dispersion synergist having two carboxylic acid groups but a larger molecular weight larger than the pigment, also results in a decreased dispersion stability. On the other hand, the corresponding inventive inkjet inks all exhibited improved dispersion stability compared with the comparative inkjet inks COMP-1 to COMP-3 lacking a dispersion synergist. Table 6 also shows the importance of a correct dosage of the dispersion synergist for obtaining good dispersion stability.
Example 3
This example illustrates the synthesis methods used for preparing the dispersion synergists used in EXAMPLES 1 and 2.
Dispersion Synergist SYN-7
Formation of the dispersion synergist SYN-7 was accomplished by diazotation of compound 4 and subsequent coupling with compound 3 according to the following synthesis scheme:




13.7 g (0.1 mol) of compound 4 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 99%.

Dispersion Synergist SYN-8

Formation of the dispersion synergist SYN-8 was accomplished by diazotation of compound 11 and subsequent coupling with compound 3 according to the following synthesis scheme:




18.1 g (0.1 mol) of compound 11 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 70%.

Dispersion Synergist SYN-16

First, a compound 20 was prepared according to the following synthesis scheme:




13.7 g (0.1 mol) of compound 4 was mixed in 300 mL acetic acid and 8.4 g (0.1 mol) of compound 2 was dropwise added. The reaction was exothermic and after 15 minutes a white precipitate appeared. After 1 hour, the product was filtered and washed with methyl t-butylether. The yield was 77%. Compound 20 was used for the synthesis of the dispersion synergist SYN-16 according to the following synthesis scheme:





13.7 g (0.1 mol) of compound 16 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 20 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 97%.

Dispersion Synergist SYN-18

First, a compound 22 was prepared according to the following synthesis scheme:




13.7 g (0.1 mol) of compound 5 was dissolved in 300 mL acetic acid and 8.4 g (0.1 mol) of compound 2 was dropwise added. The reaction was exothermic and after 15 minutes a white precipitate appeared. After 1 hour, the product was filtered and washed with methyl t-butylether. The yield was 76%. Compound 22 was used for the synthesis of the dispersion synergist SYN-18 according to the following synthesis scheme:





13.7 g (0.1 mol) of compound 16 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 22.1 g (0.1 mol) of compound 22 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 67%.

Dispersion Synergist SYN-20

Formation of the dispersion synergist SYN-20 was accomplished by diazotation of compound 14 and subsequent coupling with compound 3 according to the following synthesis scheme:




21.72 g (0.1 mol) of compound 14 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 23.3 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 88%.

Dispersion Synergist SYN-23

Formation of the dispersion synergist SYN-23 is accomplished by diazotation of compound 30 and subsequent coupling with compound 3 according to the following synthesis scheme:




29.98 mL (0.36 mol) of concentrated hydrochloric acid was added to a suspension of 18.1 g (0.1 mol) of compound 30 in 300 mL methanol. The mixture was cooled to about 0-5° C. and 8.97 g (0.13 mol) of sodiumnitrite was added. The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazonium-salt was made, 22.1 g (0.1 mol) of compound 3 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% soduimhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension appears. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow pigment was filtered and washed with methanol. The yield was 88%.

Dispersion Synergist SYN-25

Formation of the dispersion synergist SYN-25 is accomplished by diazotation of compound 21 and subsequent coupling with compound 22 according to the following synthesis scheme:




20.9 g (0.1 mol) of compound 21 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 22.1 g (0.1 mol) of compound 22 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 97%.

Dispersion Synergist SYN-27

Formation of the dispersion synergist SYN-27 is accomplished by diazotation of compound 18 and subsequent coupling with compound 20 according to the following synthesis scheme:




20.9 g (0.1 mol) of compound 18 in 300 mL water was dissolved by adding 10 mL (0.1 mol) of a 29% sodiumhydroxide-solution. 8.97 g (0.13 mol) of sodiumnitrite was added and the colorless solution was dropwise added to cooled concentrated hydrochloric acid (29.98 mL; 0.36 mol). The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazionium-salt was made, 22.1 g (0.1 mol) of compound 20 was dissolved in a mixture of 500 mL methanol and 10.0 mL (0.1 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension is immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 97%.

Dispersion synergist SYN-29

First a compound 23 was prepared according to the following synthesis scheme:




13.7 g (0.1 mol) of compound 11 was mixed in 300 mL acetic acid and 8.4 g (0.1 mol) of compound 2 was dropwise added. The reaction was heated at 70° C. After 2 hours the product was cooled and a white precipitate was filtered and washed with methyl t-butylether. The yield was 92%.

Compound 23 was used for the synthesis of the dispersion synergist SYN-29 according to the following synthesis scheme:




29.98 mL (0.36 mol) of concentrated hydrochloric acid was added to a suspension of 20.9 g (0.1 mol) of compound 18 in 300 mL methanol. The mixture was cooled to about 0-5° C. and 8.97 g (0.13 mol) of sodiumnitrite was added. The diazonium-salt was kept at a temperature between 0 and 5° C. After 15 minutes the excess of nitrite was neutralized by adding 3.0 g (0.03 mol) of sulfamic acid and a pH of 7 was obtained by adding 25.2 g (0.3 mol) of sodiumcarbonate. While the diazonium-salt was made, 23.3 g (0.1 mol) of compound 23 was dissolved in a mixture of 500 mL methanol and 20 mL (0.2 mol) 29% sodiumhydroxide-solution. This solution was dropped into the diazonium-salt solution and a yellow suspension was immediately formed. The temperature was maintained between 0 and 5° C. for about 3 hours and the yellow product was filtered and washed with methanol. The yield was 62%.

While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.

## Claims

1. A non-aqueous pigment dispersion comprising:
a color pigment, a polymeric dispersant, and a dispersion synergist in a dispersion medium; wherein
the dispersion synergist is represented by Formula (I):




wherein AR1 and AR2 represent a substituted or unsubstituted aromatic group, and R represents a substituted or unsubstituted aliphatic group, with the proviso that one of R, AR1, and AR2 contains at least one carboxylate anion and that the molecular weight of the anionic part of the dispersion synergist is smaller than 98% of the molecular weight of the color pigment.

2. The non-aqueous pigment dispersion according to claim 1, wherein the dispersion synergist is represented by Formula (II):



wherein one of R1 to R11 represents or contains at least one carboxylate anion and its proton or cation;
R1 to R11, if not representing or containing the at least one carboxylate anion and its proton or cation, are independently selected from the group consisting of hydrogen, an alkyl group, an alkenyl group, an alkoxy group, an alcohol group, an ester group, an acyl group, a nitro group, an amide group, and a halogen; and
R7 and R8 may together form a heterocyclic ring.

3. The non-aqueous pigment dispersion according to claim 2, wherein the heterocyclic ring formed by R7 and R8 is imidazolone or 2,3-dihydroxypyrazine.

4. The non-aqueous pigment dispersion according to claim 1, wherein the cationic part of the dispersion synergist consists of one or more protons and/or cations to compensate for the charge of the anionic part of the dispersion synergist.

5. The non-aqueous pigment dispersion according to claim 4, wherein the cation is selected from the group consisting of Li+, ammonium, and a substituted ammonium group.

6. The non-aqueous pigment dispersion according to claim 5, wherein the substituted ammonium group is selected from the group consisting of +N(CH3)2(C18H37)2, +NH(CH3)2(C18H37), +N(CH3)2(C12H25)2, +NH(CH3)2(C12H25), +N(CH3)2(C10H21)2, +NH(CH3)2(C10H21), +N(CH3)2(C8H17)2, +NH(CH3)2(C8H17), +NH(C8H17)3, +NH(C10H21)3, +NH(C12H25)3, and +NH(C18H35)3.

7. The non-aqueous pigment dispersion according to claim 1, wherein the dispersion synergist contains an aromatic acid group or a salt thereof.

8. The non-aqueous pigment dispersion according to claim 7, wherein the aromatic acid group or a salt thereof is a benzoic acid group or a phtalic acid group, or salts thereof.

9. The non-aqueous pigment dispersion according to claim 1, wherein the color pigment is selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 155, C.I. Pigment Yellow 180, C.I. Pigment Yellow 194, and C.I. Pigment Yellow 213.

10. The non-aqueous pigment dispersion according to claim 9, wherein the color pigment is selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 180, C.I. Pigment Yellow 194, and C.I. Pigment Yellow 213; and
the dispersion synergist is:




wherein R represents hydrogen or methyl.

11. The non-aqueous pigment dispersion according to claim 9, wherein the color pigment is selected from the group consisting of C.I. Pigment Yellow 120, C.I. Pigment Yellow 155, and C.I. Pigment Yellow 213; and
the dispersion synergist is




wherein R represents hydrogen or methyl.

12. The non-aqueous pigment dispersion according to claim 1, wherein the pigment dispersion is a curable inkjet ink.

13. The non-aqueous pigment dispersion according to claim 1, wherein the pigment dispersion is a non-aqueous inkjet ink containing an organic solvent and/or oil.

14. The non-aqueous pigment dispersion according to claim 1, wherein the dispersion synergist further contains a sulphonic acid or a phosphoric acid group, or salts thereof.

15. A method of preparing the non-aqueous pigment dispersion according to claim 1, comprising the step of:
adding the dispersion synergist to the color pigment in the dispersion medium.

16. The non-aqueous pigment dispersion according to claim 1, wherein the pigment dispersion is a UV curable pigment dispersion.

17. The non-aqueous pigment dispersion according to claim 1, wherein the pigment dispersion is a curable pigmented inkjet ink.