# Patent

## Title
Gear clash logic

## Abstract

A system and method for selectively engaging and disengaging auxiliary equipment to avoid gear clash in a vehicle is disclosed. The system includes a transmission, a transfer case, and a transmission controller. The transmission has a plurality of gears for establishing a plurality of gear ratios. The transfer case is coupled to the transmission by an output shaft. The transmission controller is in communication with a plurality of control devices for controlling the operation of the transmission. The controller includes control logic for controlling the engagement and disengagement of the auxiliary equipment.

## Background
TECHNICAL FIELD
The present invention relates to systems and methods for preventing gear clash in vehicles having a transfer case that couples a transmission output shaft to auxiliary equipment.
BACKGROUND
Commercial vehicles such as fire truck pumpers, sewer cleaners, and oil field pumpers include an auxiliary gearbox or transfer case that is connected to the output shaft of the vehicle's transmission. In auxiliary equipment mode, the transfer case drives auxiliary equipment, and the transmission controller provides a secondary mode of operation. A secondary mode of operation could be a single forward range or all ranges with a shift schedule specific to the auxiliary equipment.
The process of transfer case engagement and disengagement with auxiliary equipment takes place with the transmission output shaft locked by applying locking clutches. The locking clutch application is referred to as Neutral Very Low (NVL) range. In NVL, auxiliary equipment engagement and disengagement is difficult to achieve when gear teeth do not line up properly such that a “gear-clash” condition exists. “Gear-clash” in the transfer case cannot be overcome with a transfer case actuator. Operators will attempt to eliminate “gear-clash” by selecting drive or reverse. A high failure rate of transfer case actuators is attributed to “gear-clash”.
Thus, there is a need for a system and method to preventing “gear-clash”. The system and method for preventing “gear-clash” should operate during engagement and disengaging of the auxiliary equipment.
SUMMARY
In an aspect of the present invention, a system is provided for selectively engaging and disengaging auxiliary equipment to avoid gear clash in a vehicle. The system includes a transmission, a transfer case, and a transmission controller. The transmission has a plurality of gears for establishing a plurality of gear ratios. The transfer case is coupled to the transmission by an output shaft. The transmission controller is in communication with a plurality of control devices for controlling the operation of the transmission. The controller includes control logic for controlling the engagement and disengagement of the auxiliary equipment. The control logic has a first control logic for determining whether an operator has actuated a selector switch, a second control logic for actuating a torque transmitting device to engage or disengage the auxiliary equipment and avoid gear clash, a third logic for monitoring the engagement or disengagement of the auxiliary equipment, and a fourth control logic determining whether the auxiliary equipment has been engaged or disengaged.
In another aspect of the present invention, the second control logic includes determining whether a transmission output speed is greater than a predefined output speed threshold.
In yet another aspect of the present invention, the second control logic includes engaging a torque transmitting device to lock the transmission output shaft.
In yet another aspect of the present invention, the second control logic includes incrementing a first timer after the transmission output shaft is locked.
In still another aspect of the present invention, the second control logic includes comparing a first recorded time recorded by the first timer to a first time threshold.
In still another aspect of the present invention, the second control logic includes disengaging the torque transmitting device to allow the transmission output shaft to rotate.
In still another aspect of the present invention, the second control logic includes incrementing a second timer after the torque transmitting device has been disengaged to allow the transmission output shaft to rotate.
In still another aspect of the present invention, the second control logic includes comparing a second recorded time recorded by the second timer to a second time threshold.
In still another aspect of the present invention, a method for selectively engaging and disengaging auxiliary equipment to avoid gear clash in a transfer case of a vehicle is provided. The method includes determining whether an operator has actuated a selector switch, actuating a torque transmitting device to engage or disengage the auxiliary equipment and avoid gear clash, monitoring the engagement or disengagement of the auxiliary equipment, and determining whether the auxiliary equipment has been engaged or disengaged.
The above features and advantages and other features and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram of a system for selectively powering auxiliary equipment to avoid gear clash in a vehicle, in accordance with an embodiment of the present invention;
FIG. 2 is a flowchart of a method for controlling the engagement of auxiliary equipment, in accordance with an embodiment of the present invention;
FIG. 3 is a flowchart of a method for controlling the disengagement of the auxiliary equipment, in accordance with an embodiment of the present invention;
FIG. 4 is a flowchart of method for engaging the auxiliary equipment and preventing “gear clash”, in accordance with an embodiment of the present invention; and
FIG. 5 is a flowchart of a method for disengaging the auxiliary equipment and preventing “gear clash”, in accordance with an embodiment of the present invention.



DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings, wherein like reference numbers refer to like components, in FIG. 1 a system 10 for selectively powering a first set of equipment 12 and a second set or auxiliary set of equipment 14 to avoid gear clash is schematically illustrated. The present invention contemplates that the teachings described herein may be most useful in vehicles having auxiliary power equipment that require a power transfer from the transmission. For example, commercial vehicles such as fire trucks, sewer cleaners and oil field pumpers all have auxiliary equipment that require a power transfer from the transmission to operate. Of course, one of ordinary skill in the art will appreciate that the teachings of the present invention can be applied not only to these types of vehicles but to other vehicles and systems as well.
In an embodiment of the present invention, system 10 includes a transmission 16, a transfer case 18, a transmission controller 20 and control logic embodied in hardware, software, or a combination of hardware and software within controller 20. The transmission 16 is a conventional vehicle transmission and, generally, has a plurality of gears for establishing a plurality of gear ratios. For example, transmission 16 is the transmission shown and described in U.S. Pat. No. 4,070,927, hereby incorporated by reference. Transmission 16 may have six forward gear speeds or gear ratios and two reverse gear speeds or gear ratios. Of course, the present invention contemplates is operable with transmissions having other gear speeds. Transmission 16 typically has a plurality torque transmitting devices (not shown) for selectively transferring power between the plurality of gears and ultimately to a transmission output shaft 22. Moreover, at least one of torque transmitting devices is configured to selectively prevent rotation of the transmission output shaft 22. The torque transmitting devices are clutches or brakes as well known in the field of transmissions.
The transfer case 18 includes a plurality of gears to transfer torque or power from the transmission to auxiliary equipment 14. The transmission output shaft 22 couples the transfer case 18 to transmission 16. The transmission controller 20, generally, includes a processor (not shown) in communication with electronic memory storage devices (not shown). Further, control logic is also provided in controller 20 and may be implemented in hardware, software, or a combination of hardware and software. For example, a control logic may be in the form of program code that is stored on the electronic memory storage and executable by the processor. Generally, controller 20 receives transmission speed signals from transmission speed sensors 23 mounted to transmission 16. Additionally, transmission controller 20 receives other inputs from other vehicle input devices 24 such as an auxiliary mode selection switch. The auxiliary mode selection switch provides an output to controller 20 indicative of an operator requesting auxiliary power mode or the engagement of the auxiliary equipment 14. Further, a positive engagement switch or sensor 26 is in communication with the auxiliary equipment 14 and the transmission controller. The positive engagement switch 26 provides an output to controller 20 indicative of engagement or disengagement of the auxiliary equipment 14. The controller 20 receives these inputs and selectively activates a plurality control devices such as the torque transmitting devices to control the operation of the transmission and the rotation of the transmission output shaft 22.
For example, a control logic implemented in software program code that is executable by the processor of controller 20 includes a first control logic for determining whether an operator has actuated a selector switch, a second control logic for determining whether a transmission output speed is greater than a output speed threshold, a third control logic for engaging a torque transmitting device to lock the transmission output shaft, a fourth control logic for incrementing a first timer after the transmission output shaft is locked, a fifth control logic for comparing a first recorded time recorded by the first timer to a first time threshold, a sixth control logic for disengaging the torque transmitting device to allow the transmission output shaft to rotate, a seventh control logic for incrementing a second timer after the torque transmitting device has been disengaged to allow the transmission output shaft to rotate and an eighth control logic for comparing a second recorded time recorded by the second timer to a second time threshold.
Referring now to FIG. 2, a flowchart of a method 30 for controlling the engagement of the second set or auxiliary set of equipment is illustrated, in accordance with an embodiment of the present invention. The method is initiated at block 32 with the vehicle having the auxiliary equipment originally being in a normal mode of operation with the auxiliary equipment disengaged. At block 34, the method determines whether an auxiliary equipment mode has been selected by a vehicle operator indicative of a desire to engage the auxiliary equipment. If the method has determined that an auxiliary equipment mode has been requested, then method enters an engage gear clash logic routine, as represented by block 36, to prevent gear clash in the transfer case and engage the auxiliary equipment, as will be described in further detail hereinafter. However, if the method of the present invention determines that auxiliary equipment mode has not been requested then the method returns to block 32. At block 38, the method determines whether the auxiliary equipment is engaged by monitoring an auxiliary equipment engagement sensor. If the method determines that the auxiliary equipment is engaged at block 38, then the method terminates in auxiliary equipment mode, as represented by block 40. However, if the method of the present invention determines that the auxiliary equipment has not been engaged then the method returns to block 36 and re-enters the engage gear clash logic routine.
Referring now to FIG. 3, a flowchart of a method 50 for controlling the disengagement of the second set or auxiliary set of equipment is illustrated, in accordance with an embodiment of the present invention. Method 50 is initiated at block 52 with the vehicle having the auxiliary equipment being in an auxiliary equipment mode of operation with the auxiliary equipment engaged. At block 54, the method determines whether normal operation mode has been selected by a vehicle operator indicative of a desire to disengage the auxiliary equipment. If the method has determined that a normal operation mode has been requested, then method enters a disengage gear clash logic routine, as represented by block 56, to prevent gear clash in the transfer case and disengage the auxiliary equipment, as will be described in further detail hereinafter. However, if the method of the present invention determines that normal operation mode has not been requested then the method returns to block 52. At block 58, the method determines whether the auxiliary equipment is disengaged by monitoring an auxiliary equipment engagement sensor. If the method determines that the auxiliary equipment is disengaged at block 58, then the method terminates in normal operation mode, as represented by block 60. However, if the method of the present invention determines that the auxiliary equipment has not been disengaged then the method returns to block 56 and re-enters the disengage gear clash logic routine.
Referring now to FIG. 4, a flowchart of method 70 for engaging the auxiliary set of equipment and preventing “gear clash” is illustrated, in accordance with an embodiment of the present invention. Method 70 is initiated at block 72 with the vehicle operator requesting engagement of the auxiliary equipment. At block 74, the method determines whether the transmission has been placed in neutral and compares the transmission output speed with a predefined speed threshold (Enter_NVL_Thresh). If the method has determined that transmission has been placed in neutral and that the transmission output speed is less than the predefined speed threshold then, the torque transmitting devices are engaged to lock the transmission output shaft and prevent further rotation, as represented by block 76. However, if method 70 of the present invention determines that the transmission has not been placed in neutral or that the transmission output speed is greater than the predefined speed threshold (Enter_NVL_Thresh), then the method returns to block 72. At block 78, a first timer (NVL_Timer) is incremented and recorded. The time recorded by the NVL_Timer is compared to a predefined time threshold (Time_in_NVL_Thresh), as represented by block 80. If at block 80 the method 70 determines that the time recorded by NVL_Timer is greater than Time_in_NVL_Thresh then, the torque transmitting device (Clutch C4) is disengaged to allow the transmission shaft to rotate, as represented by block 82. However, if the method of the present invention determines that the time recorded by NVL_Timer is not greater than Time_in_NVL_Thresh then the method returns to block 76 and re-enters the disengage gear clash logic routine. At block 84, a second timer NC5_Timer is incremented and the time is recorded. The time recorded by the NC5_Timer is compared to a predefined time threshold (Time_in_NC5_Thresh) and the transmission output speed is compared to a speed threshold (Inmed_NVL_Thresh), as represented by block 86. If at block 86 the method 70 determines that the time recorded by NC5_Timer is greater than Time_in_NC5_Thresh or if the transmission output speed is greater than Immed_NVL_Thresh then, the method returns to block 76. However, if method 70 of the present invention determines that the time recorded by NC5_Timer is not greater than Time_in_NC5_Thresh or if the transmission output speed is not greater than Immed_NVL_Thresh then, the method returns to block 82.
Referring now to FIG. 5, a flowchart of method 90 for disengaging the auxiliary set of equipment and preventing “gear clash” is illustrated, in accordance with an embodiment of the present invention. Method 90 is initiated at block 92 with the vehicle operator requesting normal operation mode or disengagement of the auxiliary equipment. At block 94, the method determines whether the transmission has been placed in neutral and compares the transmission output speed with a predefined speed threshold (Exit_NVL_Thresh). If method 90 has determined that transmission has been placed in neutral and that the transmission output speed is less than Exit_NVL_Thresh then, the torque transmitting devices (i.e. clutches) are engaged to lock the transmission output shaft and prevent further rotation, as represented by block 96. However, if method 90 of the present invention determines that the transmission has not been placed in neutral or that the transmission output speed is greater than the predefined speed threshold (Exit_NVL_Thresh), then the method returns to block 92. At block 98, a first timer (NVL_Timer) is incremented and recorded. The time recorded by the NVL_Timer is compared to a predefined time threshold (Time_in_NVL_Thresh), as represented by block 100. If at block 100 the method 90 determines that the time recorded by NVL_Timer is greater than Time_in_NVL_Thresh then, the torque transmitting device (Clutch C4) is disengaged to allow the transmission shaft to rotate, as represented by block 102. However, if the method of the present invention determines that the time recorded by NVL_Timer is not greater than Time_in_NVL_Thresh, then the method returns to block 96 and the engaged clutches continue to lock the transmission shaft. At block 104, a second timer NC5_Timer is incremented and the time is recorded. The time recorded by the NC5_Timer is compared to a predefined time threshold (Time_in_NC5_Thresh) and the transmission output speed is compared to a speed threshold (Immed_NVL_Thresh), as represented by block 106. If at block 106 the method 90 determines that the time recorded by NC5_Timer is greater than Time_in_NC5_Thresh or if the transmission output speed is greater than Immed_NVL_Thresh then, the method returns to block 96. However, if method 90 of the present invention determines that the time recorded by NC5_Timer is not greater than Time_in_NC5_Thresh or if the transmission output speed is not greater than Immed_NVL_Thresh then, the method returns to block 102 and clutch C4 remains disengaged to allow the transmission output shaft to rotate.
While the best modes for carrying out the invention have been described in detail, it is to be understood that the terminology used is intended to be in the nature of words and description rather than of limitation. Those familiar with the art to which this invention relates will recognize that many modifications of the present invention are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced in a substantially equivalent way other than as specifically described herein.

## Claims

1. A system for selectively engaging and disengaging an auxiliary equipment to avoid gear clash in a vehicle, the system comprising:
a transmission having a plurality of gears for establishing a plurality of gear ratios;
a transfer case coupled to the transmission by an output shaft;
a transmission controller in communication with a plurality control devices for controlling the operation of the transmission and wherein the controller includes control logic for controlling the engagement and disengagement of the auxiliary equipment, the control logic includes:
a first control logic for determining whether an operator has actuated a selector switch;
a second control logic for actuating a torque transmitting device to engage or disengage the auxiliary equipment and avoid gear clash;
a third control logic for monitoring the engagement or disengagement of the auxiliary equipment; and
a fourth control logic for determining whether the auxiliary equipment has been engaged or disengaged.

2. The system of claim 1, wherein the second control logic further comprises determining whether a transmission output speed is greater than a predefined output speed threshold.

3. The system of claim 1, wherein the second control logic further comprises engaging a second torque transmitting device to lock the transmission output shaft.

4. The system of claim 3, wherein the second control logic further comprises incrementing a first timer after the transmission output shaft is locked.

5. The system of claim 4, wherein the second control logic further comprises comparing a first recorded time recorded by the first timer to a first time threshold.

6. The system of claim 3, wherein the second control logic further comprises disengaging the second torque transmitting device to allow the transmission output shaft to rotate.

7. The system of claim 6, wherein the second control logic further comprises incrementing a second timer after the second torque transmitting device has been disengaged to allow the transmission output shaft to rotate.

8. The system of claim 7, wherein the second control logic further comprises comparing a second recorded time recorded by the second timer to a second time threshold.

9. A method for selectively engaging and disengaging auxiliary equipment to avoid gear clash in a transfer case of a vehicle, the method comprising:
determining whether an operator has actuated a selector switch;
actuating a torque transmitting device to engage or disengage the auxiliary equipment and avoid gear clash;
monitoring the engagement or disengagement of the auxiliary equipment; and
determining whether the auxiliary equipment has been engaged or disengaged.

10. The method of claim 9, further comprising determining whether a transmission output speed is greater than a predefined output speed threshold.

11. The method of claim 9, further comprising engaging a second torque transmitting device to lock the transmission output shaft.

12. The method of claim 11, further comprising incrementing a first timer after the transmission output shaft is locked.

13. The method of claim 12, further comprising comparing a first recorded time recorded by the first timer to a first time threshold.

14. The method of claim 11, further comprising disengaging the second torque transmitting device to allow the transmission output shaft to rotate.

15. The method of claim 14, further comprising incrementing a second timer after the second torque transmitting device has been disengaged to allow the transmission output shaft to rotate.

16. The method of claim 15, further comprising comparing a second recorded time recorded by the second timer to a second time threshold.