# Patent

## Title
Ink composition, recording method and recorded image utilizing the same, ink set and ink head

## Abstract

An ink composition is prepared in such a manner that a difference between a dynamic surface tension (mN/m) measured by a maximum bubble pressure method at a temperature of 24 to 26° C. and a static surface tension (mN/m) is within a range from 0 to 7 (mN/m). The ink composition is stored in an ink tank of an ink head, and is supplied from the ink tank to an ink chamber having a discharge port, and a voltage is applied to partitions formed by a piezoelectric material to apply a pressure by the partitions to the ink composition stored in the ink chamber, whereby a liquid droplet of the ink composition is discharged from the discharge port and the liquid droplet is deposited on a recording material to record an image.

## Background
This application claims priority to Japanese Application No. 2002-271689, filed 18 Sep. 2002 and Japanese Application No. 2002-332751, filed 15 Nov. 2002. The entire contents of this application is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to an ink composition advantageously employed in an ink jet recording method, a recording method and a recorded image utilizing the same, and an ink set and an ink head.
2. Description of the Related Art
The ink jet recording method is a method of recording an image by discharging and flying a liquid droplet of an ink composition (hereinafter also simply called “ink”) by dynamic energy or thermal energy, and depositing such liquid droplet on a recording material such as paper.
Usually, characteristics of an ink employed in the ink jet recording method (hereinafter also called “ink jet ink”) have been represented by physical properties such as a surface tension or a viscosity. It has been tried to adjust a drying property of the ink or to improve the quality of a formed image, by defining such physical properties.
For example, there is proposed an ink jet recording method by an ink droplet defined by a product of a Weber's number, including the surface tension as a parameter, and a Reynolds' number including the viscosity as a parameter. A high quality image is realized by maintaining the product of the Weber's number and the Reynolds' number within a certain range (cf. Japanese Examined Patent Publication JP-B2 2968010). Also there is proposed an ink jet recording method utilizing an ink with a surface tension within a specified range (cf. Japanese Examined Patent Publication JP-B2 63-65034 (1988)).
The surface tension used in the technologies described in the JP-B2 2968010 and JP-B2 63-65034 is a surface tension when a liquid surface reaches an equilibrium state, namely a static surface tension. Also the surface tension ordinarily employed as an index of the characteristics of the ink jet ink is a static surface tension (for example Akio Kinoshita et al., “Tokushu Kinou Inki no Jissai Gijutu (practical technologies of ink with special functions)”, 1st popular edition, CMC Co., Nov. 15, 1999, p. 6-7). In this manner, the characteristics of the ink jet ink are often indicated by the static surface tension among the surface tensions.
However, it is difficult to sufficiently represent the characteristics of the ink by the static surface tension only.
In an ink jet recording apparatus for recording an image by the ink jet recording method, an ink is filled in an ink chamber of an ink head, and ink liquid droplets are discharged and made to fly in continuous manner from a discharge port provided at a front end of the ink chamber and deposited on a recording material to record an image. At the continuous discharges of the ink, a newly generated surface of the ink, namely a new meniscus, is formed in the discharge port simultaneously with a discharge of an ink droplet, and the surface tension of the ink varies for example at the start of formation of the newly generated surface in the discharge port, at a state immediately before discharge, at a moment of discharge, during a flight of the droplet, at a moment of landing on the recording material, and during a penetration into the recording material such as paper. The surface tension of the ink changes from time to time between a surface tension in a state of a slow motion such as at the start of formation of a newly generated surface at the discharge port or during the penetration into the recording material such as paper, and a state of a fast motion such as at the moment of discharge. Herein, the state of the slow motion can regard as a static state and it may be considered that the surface tension changes from the static state to the dynamic state every second. Consequently, in order to sufficient represent the characteristics of the ink jet ink, it is necessary to consider a dynamic surface tension which is the surface tension while the liquid surface is in the course of reaching an equilibrium state.
The importance of the dynamic surface tension is described in various references. For example, Schwartz, J. evaluates static surface tension and dynamic surface tension of waterborne paints and indicates that the dynamic surface tension is an important fact in the formation of a coated film with the waterborne paint and a low dynamic surface tension was effect for forming an uniform excellent coated film (cf. “The Importance of Low Dynamic Surface Tension in Waterborne Coatings”).
Also Medina, S. W. and Sutovich, M. N. discuss the importance the dynamic surface tension in a high-speed printing, and suggest that the static surface tension, which is the surface tension when the liquid surface reaches an equilibrium, is effective as an index for representing the ink properties in a state of a slow motion such as a penetration into paper and the like, but is not effective as an index for representing the ink properties particularly in a state of a fast motion such as in a high-speed printing. On the other hand they suggest that the dynamic surface tension is an index indicating an ability of a surfactant, contained in the ink, to migrate to the newly generated surface of the ink newly formed in succession at the discharge port or to migrate to an interface between the ink droplets, deposited in succession onto the recording material, and the recording material. The surfactant reduces the surface tension of the ink by being adsorbed at the newly generated surface of the ink or at the interface between the ink droplet and the recording material, so that, with a higher ability of migrating to the newly generated surface of the ink or to the interface between the ink droplet and the recording material, there is obtained a higher effect of reducing the surface tension of the ink in a state of a fast motion whereby the dynamic surface tension of the ink is lowered (cf. “Using Surfactants to Formulat VOC Comoliant Waterbased Inks”).
There are also proposed an ink composition, suitable for the ink jet recording method, with a defined relationship between the dynamic surface tension and the viscosity, and a recording method utilizing the same. This technology indicates that satisfactory printing characteristics can be obtained within a range where the ink composition satisfies a condition [dynamic surface tension (dyne/cm) at a life 0 msec]+[viscosity (cP)]=42 to 49 (cf. Japanese Examined Patent Publication JP-B2 2516218).
However, though the technology described in JP-B2 2516218 defines the dynamic surface tension by a conditional equation of adding the values of the dynamic surface tension and the viscosity, the value of such conditional equation is meaningless since the dynamic surface tension and the viscosity differ in the unit, i.e., differ in the dimension.
Also this technology indicates that the surfactant does not contribute in reducing the dynamic surface tension. However the surfactant is known to generally contribute significantly to a wetting property of the ink jet ink on an internal wall of the ink chamber or a property of the ink on the recording material, and is not only an essential component in the ink but also an important factor for controlling the dynamic surface tension. For example, Schwartz, J., in the aforementioned “The Importance of Low Dynamic Surface Tension in Waterborne Coatings”, changing the static surface tension and the dynamic surface tension with certain surfactants and evaluating the influence thereof on the coated film formation, indicates that a reduction in the dynamic surface tension is effective in reducing a contraction of the coated film, a crater generation therein and a bubble entrapment therein.
Also, this technology only defines the dynamic surface tension, but does not define the static surface tension. In the ink jet recording method, as explained in the foregoing, the surface tension of the ink varies from the dynamic state to the static state every second, so that both the dynamic surface tension and the static surface tension are required for sufficiently representing the characteristics of the ink jet ink.
Further, this technology only defines the dynamic surface tension in a state of a fast motion, particularly, of 0 msec, but does not define the dynamic surface tension in a state of a slow motion. In the ink jet recording method, as explained in the foregoing, the surface tension of the ink varies from time to time between a surface tension in a state of a slow motion and a surface tension in a state of a fast motion, so that both the dynamic surface tension at a state of a fast motion and the dynamic surface tension at a state of a slow motion are required for sufficiently representing the characteristics of the ink jet ink.
SUMMARY OF THE INVENTION
An object of the invention is to provide an ink composition excellent in a discharge stability and providing a high quality recorded image when employed in an ink jet recording method, by defining a relationship between a dynamic surface tension and a static surface tension, a recording method and a recorded image utilizing the same, and an ink set and an ink head.
Another object of the invention is to provide an ink composition excellent in a discharge stability and providing a high quality recorded image when employed in an ink jet recording method, by defining a relationship between a dynamic surface tension in a state of a fast motion and a dynamic surface tension in a state of a slow motion, a recording method and a recorded image utilizing the same, and an ink set and an ink head.
The invention provides an ink composition comprising at least a coloring agent and a medium, wherein a dynamic surface tension, measured by a maximum bubble pressure method at a temperature of 24 to 26° C., and a static surface tension measured at a temperature of 24 to 26° C. satisfy a following relation (1):

0=≦[dynamic surface tension (mN/m)]−[static surface tension (mN/m)]≦7 (mN/m)  (1).

According to the invention, the ink composition is so designed that a difference between the dynamic surface tension and the static surface tension, measured at a temperature within a range from 24 to 26° C., remains within a certain range. In an ink jet recording apparatus for recording an image with the ink jet recording method, at the successive discharges of liquid droplets of the ink composition, new surfaces of the ink compositions are generated in succession at the discharge port provided at the front end of the ink chamber in the ink head, whereby the motion of the ink composition is fast and the dynamic surface tension has a large influence. On the other hand, in the ink chamber, after the discharge of the ink composition, the ink composition is replenished by a capillary force from an ink tank by a volume corresponding to a decrease by the discharge, so that the motion of the ink composition is slow and can be regarded in a static state whereby the static surface tension has a large influence. Thus, since both the dynamic surface tension and the static surface tension exert influences at the discharge, it is necessary to consider a balance of the dynamic surface tension and the static surface tension in order to achieve stable discharge of the liquid droplets of the ink composition. Also the ink composition, at the image recording by deposition of the liquid droplet of the ink composition onto the recording material, shows a fast motion at the moment of landing of the liquid droplet onto the recording material, but becomes gradually slower thereafter and the ink composition penetrates into the recording material when the recording material is an absorbent material. In this manner the surface tension changes from a dynamic state to a static state, and, in case the dynamic surface tension and the static surface tension have a large difference, the ink composition requires a long time for drying on the recording material thereby generating a blotting. Therefore, by maintaining the difference of the dynamic surface tension and the static surface tension within a certain range as explained in the foregoing, it is rendered possible to obtain an ink composition, in case of use in the ink jet recording method, showing excellent discharge stability and capable of suppressing blotting on the recording material and providing a recorded image of a high quality.
Also in the invention it is preferable that a bubble frequency, at which the dynamic surface tension is measured, is within a range from 0.5 to 35 Hz.
According to the invention, the ink composition is so designed that a difference between the dynamic surface tension measured at a bubble frequency of 0.5 to 35 Hz and the static surface tension is within a certain range. Such method allows to obtain an ink composition, in case of use in the ink jet recording method, showing an excellent discharge stability and capable of suppressing blotting on the recording material thereby providing a high quality recorded image.
Also in the invention it is preferable that the static surface tension is within a range from 20 to 50 mN/m.
According to the invention, the static surface tension is within a range from 20 to 50 mN/m. The static surface tension less than 20 mN/m results in an excessively high permeability, whereby the ink composition spreads laterally on an absorbent recording material, and a formed image shows an unclear contour. Also the static surface tension exceeding 50 mN/m reduces the permeability into the recording material, thereby deteriorating the drying property. Also the ink composition shows a lowered wetting property on the inner wall of the ink chamber to hinder the supply of the ink composition into the ink chamber, whereby the ink composition cannot be smoothly filled in the ink chamber and cannot be discharged stably in the liquid droplets. Therefore, by maintaining the static surface tension within a range of 20 to 50 mN/m as explained above and designing that the difference between the dynamic surface tension measured and the static surface tension is within a certain range, it is rendered possible to obtain an ink composition, in case of use in the ink jet recording method, showing an excellent discharge stability and capable of suppressing blotting on the recording material thereby providing a high quality recorded image.
Also in the invention it is preferable that the ink composition includes water as a medium.
According to the invention, since the ink composition includes water as a medium, it is possible to suppress blotting on the recording material and improve the drying property.
Also in the invention it is preferable that the ink composition further includes a surfactant.
According to the invention, since the ink composition further includes a surfactant, it is possible to control the dynamic surface tension and the static surface tension easily.
Also in the invention it is preferable that the medium includes a glycol ether and/or a polyhydric alcohol.
According to the invention, since the medium includes a glycol ether and/or a polyhydric alcohol of a low vapor pressure, there can be obtained a moistening effect thereby improving the discharge stability.
Also in the invention it is preferable that the coloring agent includes a dye.
According to the invention, since the coloring agent includes a dye, it is possible to suppress clogging of the discharge port thereby improving the discharge stability.
Also in the invention it is preferable that that the coloring agent includes a pigment.
According to the invention, since the coloring agent includes a pigment, it is possible to obtain a recorded image excellent in light fastness and water resistance.
Also in the invention it is preferable that the coloring agent includes a pigment having a hydrophilic group.
According to the invention, since the coloring agent includes a pigment having a hydrophilic group, it is possible to obtain a recorded image excellent in light fastness and water resistance. Also the pigment, having a hydrophilic group, can be present in a stably dispersed state in the ink composition containing water. It is therefore rendered possible to suppress generation of a clogging phenomenon, and there can be obtained an ink composition capable of obtaining a recorded image excellent in light fastness and water resistance, without deteriorating the discharge stability.
Also in the invention it is preferable that the surfactant includes a nonionic surfactant.
According to the invention, since the surfactant includes a nonionic surfactant which is less susceptible to the influence of a co-existing electrolyte, the difference of the dynamic surface tension and the static surface tension can be maintained with a certain range regardless whether an electrolyte is added or not to the ink composition.
Also in the invention it is preferable that the surfactant is contained at least by a critical micelle concentration.
According to the invention, the surfactant is contained at a critical micelle concentration or higher. A surface tension of a solution containing a surfactant is lowered with an increase in the surfactant up to the critical micelle concentration, but remains substantially constant at or above the critical micelle concentration. Therefore, by the presence of the surfactant at or above the critical micelle concentration as described above, it is rendered possible to fully exploit the effect of the surfactant and to maintain the dynamic surface tension and the static surface tension, controlled by the surfactant, at substantially constant values, whereby an ink composition of uniform property can be obtained.
Also in the invention it is preferable that the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4.
According to the invention, since the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4, there can be obtained an ink composition capable of realizing a recorded image with an excellent cyan color formation.
Also in the invention it is preferable that the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19.
According to the invention, since the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19, there can be obtained an ink composition capable of realizing a recorded image with an excellent magenta color formation.
Also in the invention it is preferable that the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, since the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180, there can be obtained an ink composition capable of realizing a recorded image with an excellent yellow color formation.
Also the invention provides a recording method for recording an image, comprising: depositing an ink composition on a recording material, wherein the ink composition is either one of the ink compositions of the invention described in the foregoing.
According to the invention, the recording method for recording an image by depositing an ink composition on a recording material employs either one of the ink compositions of the invention described in the foregoing, thereby capable of providing a high quality recorded image in a stable manner.
Also the invention provides a recording method for recording an image comprising: pressurizing an ink composition to discharge a liquid droplet of the ink composition; and depositing the liquid droplet on a recording material, wherein the ink composition is either one of the ink compositions of the invention described in the foregoing.
According to the invention, the recording method for recording an image comprising by pressurizing an ink composition to discharge a liquid droplet of the ink composition and depositing the liquid droplet on a recording material, namely an ink jet recording method, employs either one of the ink compositions of the invention described in the foregoing, thereby capable of stable discharge and providing a high quality recorded image in a stable manner.
Also in the invention it is preferable that the ink composition employs at least an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4; an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19; and an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, since the ink composition employs at least an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation and an ink composition capable of realizing a recorded image excellent in yellow color formation, a recorded image of black color of a high density can be realized by superposing the aforementioned three ink compositions.
Also the invention provides a recorded image recorded by the recording method described in the foregoing.
According to the invention, since the image is recorded by the recording method, there can be obtained a recorded image of a high quality.
Also the invention provides an ink set comprising:
an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4;
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19; and
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, since the ink set includes an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation and an ink composition capable of realizing a recorded image excellent in yellow color formation, a recorded image of black color of a high density can be realized by superposing the aforementioned three ink compositions.
Also the invention provides an ink head comprising:
an ink tank for storing any of the ink compositions of the invention described in the foregoing;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber thereby applying a pressure to the ink composition contained in the ink chamber; and
an electrode provided for applying a voltage to the piezoelectric element.
According to the invention, the ink head stores any of the ink compositions of the invention by the ink tank; contains the ink composition supplied from the ink tank by an ink chamber having a discharge port for discharging a liquid droplet of the ink composition; applies a voltage to the piezoelectric element by an electrode; and applies a pressure to the ink composition contained in the ink chamber by a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber. Thus there can be obtained a piezo type ink head capable of discharging a liquid droplet of the ink composition from the discharge port in response to the voltage applied to the piezoelectric element. Also, since the ink tank stores any of the ink compositions of the invention, the liquid droplet of the ink composition can be discharged in a stable manner from the discharge port. Such ink head allows to realize an ink jet recording apparatus of piezo type with a high reliability.
Also the invention provides an ink head comprising:
an ink tank for storing any of the ink compositions of the invention described in the foregoing;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a heat generating member provided in at least a part of the ink chamber and adapted to heat the ink composition contained in the ink chamber to generate a bubble therein thereby applying a pressure to the ink composition; and
an electrode provided for applying a voltage to the heat generating member.
According to the invention, the ink head stores any of the ink compositions of the invention by the ink tank; contains the ink composition supplied from the ink tank by an ink chamber having a discharge port for discharging a liquid droplet of the ink composition; applies a voltage to the heat generating member by an electrode; and heats the ink composition contained in the ink chamber by a heat generating member provided at least in a part of the ink chamber to generate a bubble thereby applying a pressure to the ink composition. Thus there can be obtained a ink head of thermal ink jet type capable of discharging a liquid droplet of the ink composition from the discharge port in response to the voltage applied to the heat generating member. Also, since the ink tank stores any of the ink compositions of the invention, the liquid droplet of the ink composition can be discharged in a stable manner from the discharge port. Such ink head allows to realize an ink jet recording apparatus of thermal ink jet type with a high reliability.
Also the invention provides a recorded image recorded by a deposition of a liquid droplet of an ink composition, discharged by the ink head of the piezo type, onto a recording material.
According to the invention, since the recorded image is formed by the deposition, on the recording material, of the liquid droplet of the ink composition discharged by the ink head of the piezo type capable of discharging the liquid droplet of the ink composition stably as explained above, a recorded image of a high quality can be obtained in a stable manner.
Also the invention provides a recorded image recorded by a deposition of a liquid droplet of an ink composition, discharged by the ink head of the thermal ink jet type, onto a recording material.
According to the invention, since the recorded image is formed by the deposition, on the recording material, of the liquid droplet of the ink composition discharged by the ink head of the thermal ink jet type capable of discharging the liquid droplet of the ink composition stably as explained above, a recorded image of a high quality can be obtained in a stable manner.
The invention provides an ink composition comprising at least a coloring agent and a medium, wherein:
among dynamic surface tensions measured by a maximum bubble pressure method at a temperature of 24 to 26° C., a dynamic surface tension (σ10) at a bubble frequency of 10 Hz and a dynamic surface tension (σ1) at a bubble frequency of 1 Hz have a difference d (=σ10−σ1) satisfying a following relation (2):

0 mN/m≦d≦7 mN/m  (2).

According to the invention, the ink composition is so designed that, among the dynamic surface tensions measured by a maximum bubble pressure method at a temperature of 24 to 26° C., a dynamic surface tension (σ10) at a bubble frequency of 10 Hz and a dynamic surface tension (σ1) at a bubble frequency of 1 Hz have a difference d (=σ10−σ1) within a certain range. In an ink jet recording apparatus for recording an image with the ink jet recording method, at the successive discharges of liquid droplets of the ink composition, new surfaces of the ink compositions are generated in succession at the discharge port at the front end of the ink chamber in the ink head, whereby the motion of the ink composition is fast and there is a large influence of a dynamic surface tension at a higher frequency of about 10 Hz, corresponding to the dynamic surface tension in a state of a fast motion. On the other hand, in the ink chamber, after the discharge of the ink composition, the ink composition is replenished by a capillary force from the ink tank by a volume corresponding to a decrease by the discharge, so that the motion of the ink composition is slow and there is a large influence of a dynamic surface tension at a lower frequency of about 1 Hz, corresponding to the dynamic surface tension in a state of a slow motion. Thus, since both the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency exert influences at the discharge, it is necessary to consider a balance of the dynamic surface tension of the higher frequency and the dynamic surface tension of the lower frequency in order to achieve stable discharge of the liquid droplets of the ink composition. Also the ink composition, at the image recording by deposition of the liquid droplet onto the recording material, shows a fast motion at the moment of landing of the liquid droplet onto the recording material, but becomes gradually slower thereafter and the ink composition penetrates slowly into the recording material when the recording material is an absorbent material. In this manner the dynamic surface tension of the ink composition changes from a dynamic surface tension in a state of a fast motion to a dynamic surface tension in a state of slow motion, and, in case the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency have a large difference, the ink composition requires a long time for drying on the recording material thereby generating a blotting. Also a rear penetration is caused by an excessive permeation. Therefore, by designing the difference d (=σ10−σ1) of the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ10) at the bubble frequency of 1 Hz within a certain range as explained in the foregoing, when the ink composition is employed in the ink jet recording method it is rendered possible to obtain an ink composition excellent in the discharge stability and capable of suppressing blotting on the recording material thereby providing a recorded image of a high quality.
Also in the invention it is preferable that the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz are within a range from 20 to 70 mN/m.
According to the invention, the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz are within a range from 20 to 70 mN/m. In case σ10 and σ1 are less than 20 mN/m, permeability to the absorbent recording material becomes excessively high, whereby the ink composition upon being deposited on the absorbent recording material spreads from a landing point to a surrounding area thereby providing an unclear contour in a formed image. Also in case σ10 and σ1 exceed 70 mN/m, the permeability to the absorbent recording material becomes excessively low, whereby a drying property is lowered on the absorbent recording material. Also the ink composition shows a lowered wetting property on the inner wall of the ink chamber to hinder the supply of the ink composition into the ink chamber, whereby the ink composition cannot be smoothly filled in the ink chamber and cannot be discharged stably in the liquid droplets. Also it becomes difficult to form a newly generated surface of the ink composition in a desired form in the discharge port provided at the front end of the ink chamber, namely difficult to control the meniscus, whereby the discharge of liquid droplets of the ink composition in successive manner at a high speed becomes impossible. Consequently, by designing the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz within a range from 20 to 70 mN/m and the difference d (=σ10−σ1) of σ10 and σ1 within a certain range as explained in the foregoing, it is rendered possible to obtain an ink composition which, when applied to an ink jet recording method, is excellent in the discharge stability and is capable of suppressing blotting on the recording material thereby providing a recorded image of a high quality.
Also in the invention it is preferable that the ink composition further includes a surfactant.
According to the invention, since the ink composition further includes a surfactant, it is possible to easily control the dynamic surface tension of the ink composition, including the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz.
Also in the invention it is preferable that the medium contains water.
According to the invention, since the medium contains water, it is possible to suppress a blotting on the absorbent recording material and to improve the drying property.
Also in the invention it is preferable that the medium contains at least either of a glycol ether and a polyhydric alcohol.
According to the invention, since the medium contains at least either of a glycol ether and a polyhydric alcohol of a low vapor pressure, it is possible to obtain a moistening effect and to improve the stability of discharge.
Also in the invention it is preferable that the coloring agent includes a dye.
According to the invention, since the coloring agent includes a dye, it is rendered possible to suppress occurrence of nozzle clogging and to improve the stability of discharge.
Also in the invention it is preferable that the coloring agent includes a pigment.
According to the invention, since the coloring agent includes a pigment, there can be obtained a recorded image excellent in light fastness and water resistance.
Also in the invention it is preferable that the coloring agent includes a pigment having a hydrophilic group.
According to the invention, the coloring agent includes a pigment having a hydrophilic group. This fact enables to obtain a recorded image excellent in light fastness and water resistance. Also since the pigment has a hydrophilic group, it can be present in a stable dispersion in the ink composition containing water. It is therefore possible to suppress occurrence of nozzle clogging, and there can be obtained an ink composition capable of providing a recorded image excellent in light fastness and water resistance, without deteriorating the stability of discharge.
Also in the invention it is preferable that the surfactant includes a nonionic surfactant.
According to the invention, since the surfactant includes a nonionic surfactant which is less susceptible to an influence of a co-existing electrolyte, the aforementioned difference d (=σ10−σ1) of the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz can be maintained within a certain range regardless whether an electrolyte is added to the ink composition.
Also in the invention it is preferable that the surfactant is contained at a critical micelle concentration or higher.
According to the invention, the surfactant is contained at a critical micelle concentration or higher. A surface tension of a solution containing a surfactant is lowered with an increase in the surfactant up to the critical micelle concentration, but remains substantially constant at or above the critical micelle concentration. Therefore, by the presence of the surfactant at or above the critical micelle concentration, it is rendered possible to fully exploit the effect of the surfactant, and to maintain substantially constant the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz, which are controlled by the surfactant, whereby an ink composition having uniform properties can be obtained.
Also in the invention it is preferable that the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4.
According to the invention, since the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4, there can be obtained an ink composition capable of realizing a recorded image with an excellent cyan color formation.
Also in the invention it is preferable that the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 0.19.
According to the invention, since the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19, there can be obtained an ink composition capable of realizing a recorded image with an excellent magenta color formation.
Also in the invention it is preferable that the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, since the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180, there can be obtained an ink composition capable of realizing a recorded image with an excellent yellow color formation.
Also in the invention it is preferable that the pigment includes carbon black.
According to the invention, since the pigment includes carbon black, there can be obtained an ink composition capable of realizing a recorded image with an excellent black color formation.
Also the invention provides a recording method for recording an image comprising: depositing an ink composition on a recording material, wherein the ink composition is either one of the ink compositions of the invention described in the foregoing.
According to the invention, the recording method for recording an image by depositing an ink composition on a recording material employs either one of the ink compositions of the invention described in the foregoing, thereby capable of providing a high quality recorded image in a stable manner.
Also the invention provides a recording method for recording an image comprising: pressurizing an ink composition to discharge a liquid droplet of the ink composition; and depositing the liquid droplet on a recording material, wherein the ink composition is either one of the ink compositions of the invention described in the foregoing.
According to the invention, the recording method for recording an image by pressurizing an ink composition to discharge a liquid droplet of the ink composition and depositing the liquid droplet on a recording material, namely an ink jet recording method, employs either one of the ink compositions of the invention described in the foregoing, thereby capable of stable discharge and providing a high quality recorded image in a stable manner.
Also in the invention it is preferable that the ink composition employs at least an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4; an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19; and an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, the ink composition employs at least an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation and an ink composition capable of realizing a recorded image excellent in yellow color formation. Thus a recorded image of black color of a high density can be realized by superposing the aforementioned three ink compositions. Therefore various colors can be represented by employing the ink compositions of three kinds mentioned above, whereby a full-color recorded image with an excellent color formation can be provided.
Also in the invention it is preferable that the ink composition employs at least an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4; an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19; an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180; and an ink composition in which the pigment includes carbon black.
According to the invention, the ink composition employs at least an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation, an ink composition capable of realizing a recorded image excellent in yellow color formation, and an ink composition capable of realizing a recorded image excellent in black color formation. Thus a recorded image of black color of a high density can be realized by superposing the three ink compositions, namely the ink composition capable of realizing a recorded image excellent in cyan color formation, the ink composition capable of realizing a recorded image excellent in magenta color formation, and the ink composition capable of realizing a recorded image excellent in yellow color formation. Therefore various colors can be represented by employing four ink compositions, namely the aforementioned three ink compositions and the ink composition capable of realizing a recorded image of excellent black color formation, whereby a full-color recorded image with an excellent color formation can be provided.
Also the invention provides a recorded image recorded by the recording method described in the foregoing.
According to the invention, since the image is recorded by the recording method, there can be obtained a recorded image of a high quality.
Also the invention provides an ink set comprising:
an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4;
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19; and
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.
According to the invention, the ink includes an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation and an ink composition capable of realizing a recorded image excellent in yellow color formation. Thus a recorded image of black color of a high density can be realized by superposing the aforementioned three ink compositions. Thus the ink set including the aforementioned three ink compositions provides an excellent color balance. Therefore various colors can be represented by employing the ink set including aforementioned three ink compositions, whereby a full-color recorded image with an excellent color formation can be provided.
Also the invention provides an ink set comprising:
an ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4;
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19;
an ink composition in which the pigment includes at least one selected from the group consisting of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180; and
an ink composition in which the pigment includes carbon black.
According to the invention, the ink set includes an ink composition capable of realizing a recorded image excellent in cyan color formation, an ink composition capable of realizing a recorded image excellent in magenta color formation, an ink composition capable of realizing a recorded image excellent in yellow color formation, and an ink composition capable of realizing a recorded image excellent in black color formation. Thus a recorded image of black color of a high density can be realized by superposing the aforementioned three ink compositions, namely the ink composition capable of realizing a recorded image excellent in cyan color formation, the ink composition capable of realizing a recorded image excellent in magenta color formation, and the ink composition capable of realizing a recorded image excellent in yellow color formation. Thus the ink set including the aforementioned three ink compositions provides an excellent color balance. Therefore various colors can be represented by employing the ink set including four ink compositions, namely the aforementioned three ink compositions and the ink composition capable of realizing a recorded image excellent in black color formation, whereby a full-color recorded image with an excellent color formation can be provided.
Also the invention provides an ink head comprising:
an ink tank for storing any of the ink compositions of the invention described in the foregoing;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber thereby applying a pressure to the ink composition contained in the ink chamber; and
an electrode provided for applying a voltage to the piezoelectric element.
According to the invention, the ink head stores any of the ink compositions of the invention by the ink tank; contains the ink composition supplied from the ink tank by an ink chamber having a discharge port for discharging a liquid droplet of the ink composition; applies a voltage to the piezoelectric element by an electrode; and applies a pressure to the ink composition contained in the ink chamber by a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber. Thus there can be obtained a piezo type ink head capable of discharging a liquid droplet of the ink composition from the discharge port in response to the voltage applied to the piezoelectric element. Also, since the ink tank stores any of the ink compositions of the invention, the liquid droplet of the ink composition can be discharged in a stable manner from the discharge port. Such ink head allows to realize an ink jet recording apparatus of piezo type of a high reliability.
Also the invention provides an ink head comprising:
an ink tank for storing any of the ink compositions of the invention described in the foregoing;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a heat generating member provided in at least a part of the ink chamber and adapted to heat the ink composition contained in the ink chamber to generate a bubble therein thereby applying a pressure to the ink composition; and
an electrode provided for applying a voltage to the heat generating member.
According to the invention, the ink head stores any of the ink compositions of the invention by the ink tank; contains the ink composition supplied from the ink tank by an ink chamber having a discharge port for discharging a liquid droplet of the ink composition; applies a voltage to the heat generating member by an electrode; and heats the ink composition contained in the ink chamber by a heat generating member provided at least in a part of the ink chamber to generate a bubble thereby applying a pressure to the ink composition. Thus there can be obtained a ink head of thermal ink jet type capable of discharging a liquid droplet of the ink composition from the discharge port in response to the voltage applied to the heat generating member. Also, since the ink tank stores any of the ink compositions of the invention, the liquid droplet of the ink composition can be discharged in a stable manner from the discharge port. Such ink head allows to realize an ink jet recording apparatus of thermal ink jet type of a high reliability.
Also the invention provides a recorded image recorded by a deposition of a liquid droplet of an ink composition, discharged by the ink head of the piezo type, onto a recording material.
According to the invention, since the recorded image is formed by the deposition, on the recording material, of the liquid droplet of the ink composition discharged by the ink head of the piezo type capable of discharging the liquid droplet of the ink composition in stable manner as explained above, a recorded image of a high quality can be obtained in a stable manner.
Also the invention provides a recorded image recorded by a deposition of a liquid droplet of an ink composition, discharged by the ink head of the thermal ink jet type, onto a recording material.
According to the invention, since the recorded image is formed by the deposition, on the recording material, of the liquid droplet of the ink composition discharged by the ink head of the thermal ink jet type capable of discharging the liquid droplet of the ink composition in stable manner as explained above, a recorded image of a high quality can be obtained in a stable manner.



BRIEF DESCRIPTION OF THE DRAWINGS
Other and further objects, features, and advantages of the invention will be more explicit from the following detailed description taken with reference to the drawings wherein:
FIG. 1 is an exploded perspective view schematically showing the configuration of an ink head constituting a second embodiment of the invention;
FIG. 2 is a partial magnified view showing the configuration of a head plate constituting the ink head shown in FIG. 1;
FIG. 3 is a cross-sectional view of the ink head shown in FIG. 1, seen from a direction of extension of an ink chamber;
FIG. 4 is an exploded perspective view schematically showing the configuration of an ink head constituting a third embodiment of the invention;
FIG. 5 is a partial plan view showing the configuration of the ink head shown in FIG. 4; and
FIG. 6 is a schematic cross-sectional view showing a discharge state of a liquid droplet 61 of an ink composition from an ink chamber.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Now referring to the drawings, preferred embodiments of the invention are described below.
An ink composition according to a first embodiment of the invention includes at least a coloring agent and an organic solvent as a medium, and has a dynamic surface tension measured by a maximum bubble pressure method at a measuring temperature within a range from 24 to 26° C. and a static surface tension measured at a temperature within a range from 24 to 26° C. which satisfy a following relationship (1).

0≦[dynamic surface tension (mN/m)]−[static surface tension (mN/m)]≦7 (mN/m)  (1)

The maximum bubble pressure method used for measuring the dynamic surface tension will be explained in the following.
The maximum bubble pressure method is a method for determining a surface tension by inserting a fine tube into a liquid, generating a bubble from an front end of the fine tube thereby forming a liquid-gas interface in the liquid, measuring a pressure difference value ΔP when the pressure difference between the interior and the exterior of the bubble becomes maximum, namely when the radius of the bubble becomes equal to the radius r of the fine tube, and determining a surface tension σ from such value. The surface tension σ is determined from a following equation (A).

σ=ΔP·r/2  (A)

By changing a bubble frequency, which is a number of generation of bubbles per unit time, it is possible to obtain a dynamic change of the surface tension, namely a dynamic surface tension. Determination of the dynamic surface tension allows to evaluate a change in a dynamic property of the liquid. In the embodiment, the dynamic surface tension is measured at the bubble frequency within a range from 0.5 to 35 Hz.
Static surface tension can be measured, for example, by a circular ring method known as di Nuit method or a suspended plate method. In the embodiment, the static surface tension is measured by the suspended plate method.
The ink composition of the embodiment is advantageously employed in an ink jet recording method. In the ink jet recording method, a pressure is applied to the ink composition to discharge a liquid droplet of the ink composition, and such liquid droplet is deposited on a recording material to record an image.
In an ink jet recording apparatus for recording an image by the ink jet recording method, at successive discharges of liquid droplets of the ink composition, a new surface of the ink composition is generated incessantly at a discharge port, provided at an front end of an ink chamber in an ink head, so that the motion of the ink composition is fast and the dynamic surface tension has a large influence. On the other hand, in the ink chamber, after the discharge of the ink composition, the ink composition is supplied from a capillary action from an ink tank by an amount corresponding to a volume decreased by the discharge, so that the motion of the ink composition is slow and can be considered a static state whereby the static surface tension has a large influence. Thus, since both the dynamic surface tension and the static surface tension exert influences in the discharge, it is necessary to consider a balance of the dynamic surface tension and the static surface tension in order to achieve stable discharge of the liquid droplets of the ink composition. Also at the image recording by depositing a liquid droplet of the ink composition onto the recording material, the motion of the ink composition is fast at a moment of landing of the liquid droplet on the recording material, but thereafter becomes gradually slower. When the recording material is absorbent recording material, the ink composition penetrates into the recording material. In other words, since the surface tension changes from dynamic to static, a large difference between the dynamic surface tension and the static surface tension requires a long time for drying of the ink composition on the recording material, thus resulting in a blotting or an excessive permeation leading to a rear penetration.
As explained in the foregoing, the ink composition of the embodiment is so designed that the dynamic surface tension measured by the maximum bubble pressure method at a measuring temperature within a range from 24 to 26° C. and the static surface tension measured at a temperature within a range from 24 to 26° C. satisfy the aforementioned formula (1), namely that the difference between the dynamic surface tension and the static surface tension measured at a temperature within a range from 24 to 26° C. is within a certain range, so that there can be obtained an ink composition capable, applied in the ink jet recording method, of showing an excellent discharge stability and suppressing a blotting on the recording material, thereby providing a recorded image of a high quality. Therefore, by employing the ink composition of the embodiment in the ink jet recording method, it is rendered possible to achieve stable discharge and to provide a recorded image of a high quality in stable manner.
In the following there will be explained a reason for restricting a design range in the ink composition of the embodiment.
In case the difference between the dynamic surface tension (mN/m) and the static surface tension (mN/m) measured at a temperature within a range from 24 to 26° C. exceeds 7 mN/m, the dynamic surface tension and the static surface tension become ill-balanced, and the liquid droplet cannot be discharged stably. Also the drying on the recording material requires time and generates blotting, thereby deteriorating the image quality. Consequently there is selected a range equal to or less than 7 mN/m.
In case the difference between the dynamic surface tension (mN/m) and the static surface tension (mN/m) measured at a temperature within a range from 24 to 26° C. is less than 0 mN/m, the static surface tension becomes high to lower a wetting property of the ink composition to members constituting the ink head whereby the filling of the ink composition into the ink chamber becomes difficult. Consequently there is selected a range equal to or larger than 0 mN/m.
The ink composition containing at least a coloring agent and an organic solvent has a static surface tension preferably from 20 to 50 mN/m, more preferably 20 to 45 mN/m.
In case the static surface tension is less than 20 mN/m, the permeability becomes excessively high, to cause a lateral spreading of the ink composition on an absorbent recording material, thereby generating an unsharp contour in the formed image. Also a static surface tension exceeding 50 mN/m reduces the permeability to the recording material, thereby deteriorating the drying property. Also the ink composition has a lowered wetting property on the internal wall of the ink chamber, thereby hindering the supply of the ink composition to the ink chamber and rendering difficult the filling of the ink composition into the ink chamber, whereby an liquid droplet of the ink composition cannot be discharged in stable manner. Consequently there is selected a range from 20 to 50 mN/m.
The ink composition containing at least a coloring agent and an organic solvent has a viscosity preferably equal to or less than 20 mPa·s, more preferably equal to or less than 15 mPa·s at a measuring temperature of 25° C. A viscosity of the ink composition exceeding 20 mPa·s when employed in the ink jet recording method is incapable of achieving stable discharge of a liquid droplet of the ink composition. Consequently there is selected a range equal to or less than 20 mPa·s.
The ink composition of the embodiment preferably includes water as a medium in addition to the coloring agent and the organic solvent. Such composition allows to suppress blotting on the recording material and to improve the drying property.
A content of the water in the ink composition is preferably within a range from 30 to 95 wt. %, more preferably from 30 to 85 wt. %. A water content less than 30 wt. % increases the amount of the organic solvent, and it becomes difficult to stabilize an ink additive which is soluble or dispersible in water. Also an excessive increase of the organic solvent component results in a phenomenon of a significant increase in the viscosity, which eventually comes out of an appropriate viscosity range of the ink composition. Also a water content exceeding 95 wt. % excessively reduces the amount of the organic solvent, whereby the wetting property of the ink composition cannot be maintained. Consequently there is selected a range of 30 to 95 wt. %.
The coloring agent can be a dye, a pigment or a mixture thereof. The dye or the pigment can be a substance containing the dye or pigment or a substance on which the dye or pigment is deposited.
Use of a dye as the coloring agent allows to suppress a clogging thereby improving the stability of discharge. Also use of a pigment as the coloring agent allows to obtain a recorded image excellent in light fastness and water resistance.
For reproducing various colors in a full-color ink jet recording method, there are employed ink compositions of three colors which as cyan (abbreviated as C), magenta (abbreviated as M) and yellow (abbreviated as Y), and various colors can be represented by mixing these ink compositions. However, since a black color is difficult to reproduce by mixing of the three colors, there is usually employed an ink composition of black color (abbreviated as B) for representing black color. There can be obtained an ink composition of cyan, magenta, yellow or black by changing the color of the included coloring agent.
The dye is not particularly limited, but a water-soluble dye such as an acidic dye, a direct dye, a reactive dye or a food dye can be employed advantageously in case the ink composition contains water. It is preferred, among these, to employ a dye excellent in water resistance, light fastness or safety.
Specific examples of the dye include following dyes, but the dye is not limited to such examples. In the following, dyes are represented by Color Index (C.I.) numbers.
Examples of the dye employable in the cyan ink composition include acidic dyes such as C.I. Acid blue 7, 9, 29, 45, 92 and 249; direct dyes such as C.I. Direct blue 1, 2, 6, 15, 22, 25, 71, 76, 79, 86, 90, 98, 163, 165, 199 and 202; and reactive dyes such as C.I. Reactive blue 1, 2, 7, 14, 15, 23, 32, 38, 41, 63, 80 and 95. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid blue 7 and 9 and C.I. Direct blue 199.
Examples of the dye employable in the magenta ink composition include acidic dyes such as C.I. Acid red 1, 8, 13, 14, 18, 26, 27, 35, 37, 42, 52, 82, 87, 89, 92, 97, 106, 111, 114, 115, 134, 186, 249, 254 and 289; direct dyes such as C.I. Direct red 1, 4, 9, 13, 17, 20, 28, 31, 39, 80, 81, 83, 89, 225 and 227, C.I. Direct orange 26, 29, 62 and 102; and reactive dyes such as C.I. Reactive red 1, 14, 17, 25, 26, 32, 37, 44, 46, 55, 58, 60, 66, 74, 79, 96, 97, 141, 147, 180 and 181. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid red 52 and 289, and C.I. Reactive red 58, 141 and 180.
Examples of the dye employable in the yellow ink composition include acidic dyes such as C.I. Acid yellow 1, 7, 17, 23, 42, 44, 79 and 142; direct dyes such as C.I. Direct yellow 1, 12, 24, 26, 33, 44, 50, 86, 120, 132, 142 and 144; and reactive dyes such as C.I. Reactive yellow 1, 5, 11, 13, 14, 20, 21, 22, 25, 40, 47, 51, 55, 65 and 67. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid yellow 17 and 23, and C.I. Direct yellow 86.
Examples of the dye employable in the black ink composition include food dyes such as C.I. Food black 2; direct dyes such as C.I. Direct black 19, 22, 32, 38, 51, 56, 71, 74, 75, 77, 154, 168 and 171; and reactive dyes such as C.I. Reactive black 3, 4, 7, 11, 12 and 17. It is preferred to employ, among these, at least either of C.I. Food black 2 and C.I. Direct black 154.
These dyes are employed within a stably soluble range at the normal temperature. Since such range is different for each dye, a content of the dye in the ink composition is not particularly limited, but is preferably 0.1 to 10 wt. %.
As to the pigment, there can be employed any pigment dispersible in a solution, but there is advantageously employed a pigment excellent in light fastness or safety.
Specific examples of the pigment include following pigments, but the pigment is not limited to such examples. In the following, pigments are represented by Color Index (C.I.) numbers.
Examples of the pigment employable in the cyan ink composition include C.I. Pigment blue 1, 2, 15, 16, 17, 21, 22, 60 and 64.
Examples of the pigment employable in the magenta ink composition include C.I. Pigment red 2, 3, 5, 16, 23, 31, 49, 57, 63, 122 and 209, and C.I. Pigment violet 19.
Examples of the pigment employable in the yellow ink composition include C.I. Pigment yellow 1, 2, 3, 5, 12, 74, 138, 150 and 180.
Examples of the pigment employable in the black ink composition include carbon black such as channel black, furnace black, thermal black or lamp black.
Among these pigments, it is preferred to employ, in the cyan ink composition, at least either of C.I. Pigment blue 15:3 and 15:4. For the magenta ink composition it is preferred to employ at least one pigment selected from a group of C.I. Pigment red 122, C.I. Pigment red 209, and C.I. Pigment violet 19. Also for the yellow ink composition it is preferred to employ at least one pigment selected from a group of C.I. Pigment yellow 74, C.I. Pigment yellow 138, C.I. Pigment yellow 150 and C.I. Pigment yellow 180. For the black ink composition it is preferred to employ at least one pigment selected from the aforementioned carbon blacks.
Use of these pigments allows to obtain ink compositions capable of realizing recorded images excellent in color forming property of respective colors. Also use of an ink set formed by a combination of three ink compositions of cyan, magenta and yellow colors employing these pigments allows to realize a black recorded image of a high density, close to a recorded image formed with a black ink composition, by superposing these three ink compositions. It is thus possible to represent full colors without employing the black ink composition.
In case the ink composition contains water, the pigment preferably has one or plural hydrophilic groups selected from a group for example of a carboxyl group, a hydroxyl group, an amino group and a sulfonic acid group. Such hydrophilic group may be introduced directly to the surface of the pigment by a chemical modification, or introduced by covering the surface of the pigment with a polymer having such hydrophilic group thereby achieving a hydrophilic property. Also such hydrophilic group may be in a form of a salt.
The pigment having the hydrophilic group can be stably dispersed in an ink composition containing water. Therefore, by employing a pigment having a hydrophilic group as the coloring agent, it is possible to suppress the clogging, thereby obtaining a recorded image excellent in light fastness and water resistance without deteriorating the stability of discharge.
These pigments are employed within a stably dispersible range at the normal temperature. Since such range is different for each pigment, a content of the pigment in the ink composition is not particularly limited, but is preferably 0.1 to 10 wt. %.
Specific examples of the organic solvent include an amide such as dimethylformamide or dimethylacetamide; polyhydric alcohol such as polyethylene glycol, polypropylene glycol, ethylene glycol, diethylene grlycol, thiodiglycol, propylene glycol, triethylene glycol, 1,5-pentanediol, 1,4-butanediol, 1,2-hexanediol, 1,3-propanediol, glycerin or 1,2,6-hexanetriol; an ether of polyhydric alcohol such as glycol ether such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, triethylene glycol monobutyl ether, propylene glycol monoethyl ether, tetraethylene glycol monomethyl ether or ethylene glycol monophenyl ether; a sulfur-containing compound such as sulforane or dimethyl sulfoxide; a nitrogen-containing compound such as 2-pyrrolidone, N-methylpyrrolidone or ε-caprolactam, an oxygen-containing compound such as γ-butyrolactone; and a polyfunctional compound such as dimethylamino ethanol, diethylamino ethanol, triethanolamine or morpholine, but the organic solvent is not limited to such examples.
Among these organic solvents, it is preferred to utilize a glycol ether or a polyhydric alcohol since such solvent has a low vapor pressure and provides a wetting effect when contained in the ink composition, thereby improving the stability of discharge. Among glycol ethers, it is preferred to employ, as the organic solvent, diethylene glycol monobutyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether, or tetraethylene glycol monobutyl ether, having a vapor pressure of 0.01 mmHg or less at 25° C. and being excellent in wetting effect. Also among polyhydric alcohols, it is preferred to employ, as the organic solvent, glycerin, 1,2-hexane diol or 1,5-pentane diol, having a vapor pressure of 0.01 mmHg or less at 25° C. and being excellent in wetting effect.
The organic solvent in the ink composition has a content preferably from 3 to 70 wt. %, more preferably 3 to 50 wt. %. A content of the organic solvent less than 3 wt. % results in a fast drying of the ink composition and is difficult to maintain the wetting property. Also in case a content of the organic solvent exceeds 70 wt. %, a water-soluble or water-dispersible ink additive may not be able to present stably. Also, depending upon the kind of the employed solvent, the viscosity shows a significant increase and exceeds an appropriate viscosity range of the ink composition. Consequently there is selected a range of 3 to 70 wt. %. However, in case the ink composition includes water as a principal component, the content is preferably 3 to 40 wt. %, more preferably 3 to 30 wt. %. In case the ink composition includes water as a principal component and the content of the organic solvent exceeds 40 wt. %, there result a deterioration of the print quality and a delay in the drying time, though dependent on the kind of the employed coloring agent. Consequently there is selected a range of 3 to 40 wt. %.
The ink composition of the embodiment preferably further includes a surfactant. Such configuration allows to easily control the dynamic surface tension and the static surface tension mentioned above.
The surfactant can be a nonionic surfactant, an anionic surfactant, a cationic surfactant, or a combination thereof. The type of the surfactant, such as nonionic, cationic or anionic, is selected according to the type of an electrolyte contained in the ink composition. For example, in case the ink composition includes an anionic substance, there is employed a nonionic or anionic surfactant. Among these surfactants, a nonionic surfactant is preferred as it is not susceptible to the influence of a co-existing electrolyte, and can maintain the difference of the dynamic surface tension and the static surface tension within a predetermined range regardless whether an electrolyte is added or not to the ink composition.
Specific examples of the nonionic surfactant include the surfactants represented by following general formulas (I), (II), (III), (IV), (V) and (VI), but the nonionic surfactant is not limited by these examples.




In the general formula (I), m represents an integer or a fractional number from 0 to 30; n represents an integer or a fractional number from 0 to 30; and a sum of m and n (m+n) represents an integer or a fractional number from 0 to 30.
In the general formula (II), k represents an integer or a fractional number from 11 to 13; and l represents an integer or a fractional number from 3 to 30.
In the general formula (III), h represents an integer or a fractional number from 0 to 11; i represents an integer or a fractional number from 0 to 11; j represents an integer or a fraction number from 3 to 50; and a sum of h and i (h+i) represents an integer or a fractional number from 9 to 11.
In the general formula (IV), w represents an integer or a fractional number from 0 to 11; x represents an integer or a fractional number from 5 to 9; y represents an integer or a fraction number from 2.5 to 5; z represents an integer or a fractional number from 0 to 9; and a sum of w and z (w+z) represents an integer or a fractional number from 9 to 11.
In the general formula (V), p represents an integer or a fractional number from 0 to 78; q represents an integer or a fractional number from 2 to 15; and r represents an integer or a fraction number from 0 to 18.
In the general formula (VI), a sum of s and t (s+t) represents an integer or a fractional number from 1 to 30, and a sum of u and v (u+v) represents an integer or a fractional number from 1 to 10.
The surfactant is preferably included in the ink composition at a critical micelle concentration or higher. The surface tension of a solution containing a surfactant decreases with an increase in the surfactant up to the critical micelle concentration, but remains substantially constant above the critical micelle concentration. Therefore, by employing the surfactant at or above the critical micelle concentration as explained above, it is possible to fully exploit the effect of the surfactant and to maintain the dynamic surface tension and the static surface tension, controlled by the surfactant, at substantially constant values, whereby an ink composition having uniform properties can be obtained.
The critical micelle concentration, though different for each surfactant, is about 0.001 to 3 wt. % (measuring temperature: 25° C.), for any of the nonionic surfactant, the anionic surfactant and the cationic surfactant.
The ink composition of the embodiment preferably includes a binder resin in case a pigment is employed as the coloring agent. Presence of a binder resin allows to prevent peeling of the pigment from the recording material.
As the binder resin, there is employed one or more selected from a group for example of a polyester resin, an acrylic resin, a styrene-acrylic copolymer resin and a polyester-acrylic copolymer resin.
The ink composition of the embodiment may further include, in addition to the coloring agent, the organic solvent, water, the surfactant and the binder resin, other additives such as an antimold agent, a pH regulating agent, a chelating agent, an antirusting agent and an ultraviolet absorber.
For the antimold agent, there can be advantageously employed sodium dehydroacetate, sodium benzoate or sodium sorbinate.
For the pH regulating agent, there can be advantageously employed triethanolamine, sodium hydroxide, sodium carbonate, sodium nitrate or potassium nitrate.
An ink composition which includes at least a coloring agent and an organic solvent and in which a dynamic surface tension measured by the maximum bubble pressure method at a temperature of 24 to 26° C. and a static surface tension measured at a temperature of 24 to 26° C. satisfy a relation of the aforementioned formula (1) can be obtained, for example, by a coloring agent of 0.5 to 15 wt. %, an organic solvent of 3 to 70 wt. %, water of 29 to 95 wt. % and a surfactant of 0.001 to 5 wt. %.
FIG. 1 is an exploded perspective view schematically showing the configuration of an ink head 1 constituting a second embodiment of the invention, and FIG. 2 is a partial magnified perspective view showing a head plate 10 constituting the ink head 1 shown in FIG. 1. A drive electrode 13 shown in FIG. 2 is omitted in FIG. 1 for the purpose of simplicity and ease of understanding.
The ink head 1 is constituted of a head plate 10 formed by a piezoelectric material and having a bottom wall part 11 and plural partitions 12; a top plate 20 provided on an upper surface of the partitions 12; a nozzle plate 30 including plural discharge ports 31 and provided at an end of the partitions 12; a rear plate (not shown) provided at the other end of the partitions 12; and an ink tank 50 provided on the top plate 20 and having an aperture 51. The plural partitions 12 are positioned mutually parallel with a predetermined pitch on the bottom wall part 11, and plural ink chambers 40 are formed by the plural partitions 12, the bottom wall part 11, the top plate 20, the nozzle plate 30 and the rear plate (not shown). In the top plate 20, there are formed a common ink supply path 21 communicating with the ink chambers 40, and an ink supply tube 22 connecting the common ink supply path 21 and the aperture 51 of the ink tank 50. The ink tank 50 stores an ink composition 60 of the first embodiment, the ink composition 60 is supplied to the ink chambers 40 through the common ink supply path 21.
Also as shown in FIG. 2, on surfaces, facing the ink chambers 40, of the bottom wall part 11 and the plural partitions 12 of the head plate 10, drive electrodes 13 for applying voltages to the plural partitions 12 are formed. The piezoelectric material constituting the plural partitions 12 is polarized in a direction indicated by arrows 70, whereby the plural partitions 12 function as piezoelectric elements.
The ink head 1 of such configuration is an ink head of piezo type capable of discharging liquid droplets of the ink composition 60 from the discharge ports 31, according to voltages applied to the plural partitions 12 constituting the piezoelectric elements.
In the following there will be explained a working principle of the ink head 1 at the discharge of the ink composition 60 from the ink chamber 40. FIG. 3 is a cross-sectional view of the ink head 1 shown in FIG. 1, seen from a direction of extension of the ink chamber 40. In the following there will be explained an operation in case the ink composition 60 is discharged from an ink chamber 40b. 
In a state where a voltage is not applied to the partitions 12a and 12b constituting the ink chamber 40b, namely when a potential difference is not generated between a drive electrode 13b of the ink chamber 40b and a drive electrode 13a of an ink chamber 40a adjacent to the ink chamber 40b and between a drive electrode 13b of the ink chamber 40b and a drive electrode 13c of an ink chamber 40c adjacent to the ink chamber 40b, the ink chamber 40b is filled with the ink composition 60 supplied by a capillary action from the ink tank 50. Similarly, the ink chambers 40a, 40c are in a state filled with the ink composition 60.
When a voltage is applied to the drive electrodes 13a and 13c, there are generated potential differences between the drive electrode 13b and the drive electrode 13a, and between the drive electrode 13b and the drive electrode 13c, whereby a voltage is applied to the partitions 12a and 12b constituting the ink chamber 40b. This voltage generates electric fields in the partitions 12a and 12b respectively in directions indicated by arrows 71 and 72, and such electric fields function to generate strains in the partitions 12a and 12b constituting the ink chamber 40b, thus generating deformations convex to the ink chamber 40b. Thus a pressure wave is generated to apply a large pressure on the ink composition 60 filled in the ink chamber 40b, whereby a liquid droplet of the ink composition 60 is discharged from the discharge port 31 shown in FIG. 1.
When the voltage application to the drive electrodes 13a and 13c is terminated, the partitions 12a and 12b return to the original shape to restore the original volume of the ink chamber 40, whereby the ink composition 60 corresponding to the restored volume is supplied from the ink tank 50 through the common ink supply path 21 shown in FIG. 1, and the ink chamber 40b returns to the initial state filled with the ink composition 60.
The ink head 1 of the embodiment can stably discharge the liquid droplet of the ink composition 60a from the discharge port 31, since the ink tank 50 stores the ink composition 60a of the fourth embodiment as described above and such ink composition 60a is supplied to the ink chamber 40 and discharged as a liquid droplet from the discharge port 31. Such ink head can realize an ink jet recording apparatus of piezo type with a high reliability, and can provide a recorded image of a high quality stably.
In the embodiment, as explained in the foregoing, the partitions 12 constituting the ink chambers 40 are formed with a piezoelectric material and are caused to function as piezoelectric elements, but such configuration is not restrictive and it is also possible to form the partitions constituting the ink chambers with a non-piezoelectric material and to provide a piezoelectric element inside or outside the partition.
FIG. 4 is an exploded perspective view schematically showing the configuration of an ink head 2 constituting a third embodiment of the invention, and FIG. 5 is a partial plan view showing the configuration of the ink head 2 shown in FIG. 4. A top plate 20 and an ink tank 50 shown in FIG. 4 is omitted in FIG. 5 for the purpose of simplicity and ease of understanding. The ink head 2 of the embodiment is similar to the ink head 1 of the second embodiment, so that corresponding components are represented by same numbers and the explanation will be omitted.
It is to be noted that a head plate 100 includes a base plate 101, plural partitions 102 provided mutually parallel with a predetermined pitch on the base plate 101, heaters or heat-generating members 103 provided on a surface of the base plate 101 facing ink chambers 40, and drive electrodes 104, 105 for applying voltages to the heaters 103.
The ink head 2 of such configuration is an ink head of thermal ink jet type capable of discharging liquid droplets of the ink composition 60 from the discharge ports 31, according to voltages applied to the heaters 103 or the heat-generating members.
In the following there will be explained a working principle of the ink head 2 at the discharge of the ink composition 60 from the ink chamber 40. FIG. 6 is a sectional view showing schematically the state in which a liquid droplet 61 of the ink composition 60 is discharged from the ink chamber 40. FIG. 6 shows a cross-sectional configuration of the ink head 2 shown in FIG. 5, along a cross-sectional line I-I.
When a voltage is not applied to the heater 103, similarly as in a state where a voltage is not applied to the partitions 12 in the ink head 1 of the second embodiment, the ink chamber 40 is filled with the ink composition 60.
When a voltage is applied to the heater 103 by the drive electrodes 104 and 105, the heater 103 generates heat to heat the ink composition 60 filled in the ink chamber 40, thereby generating a bubble 62. Thus a pressure wave is generated to apply a large pressure to the ink composition 60 filled in the ink chamber 40, thereby discharging the liquid droplet 61 of the ink composition 60 from a discharge port 31.
When the voltage application to the heater 103 is terminated, the ink composition 60 in the ink chamber 40 is cooled whereby the bubble 62 vanishes and the ink composition 60 corresponding to the restored volume is supplied from the ink tank 50 through the common ink supply path 21 shown in FIG. 4, and the ink chamber 40 returns to the initial state filled with the ink composition 60.
The ink head 2 of the embodiment can stably discharge the liquid droplet 61a of the ink composition 60a from the discharge port 31, since, like the ink head 1 of the second embodiment, the ink tank 50 stores the ink composition 60a of the fourth embodiment and such ink composition 60a is supplied to the ink chamber 40 and discharged as a liquid droplet 61a from the discharge port 31. Such ink head can realize an ink jet recording apparatus of thermal ink jet type with a high reliability, and can provide a recorded image of a high quality stably.
EXAMPLES
In the following the present invention will be further clarified by examples, but the invention is not limited by such examples. In the examples, an image recording may also be called a print or a printing.
<Ink Composition>
In the preparation of an ink composition, the coloring agent, the organic solvent and the surfactant were changed in type and amount while the binder resin and water were changed in amount as shown in Table 1 to obtain ink compositions of examples 1 to 7, satisfying the relation (1) featuring the invention and ink compositions of comparative examples 1 to 4, not satisfying the relation (1) featuring the invention. In Table 1, a value in each column is represented by parts by weight, and each of the ink compositions of the examples 1 to 7 and the comparative examples 1 to 4 has a total amount of 100 parts by weight. Also in Table 1, TEGBE represents triethylene glycol monobutyl ether; PEG400 represents polyethylene glycol with a molecular weight 400; a fluorinated surfactant 1 represents a surfactant represented by a following formula (VII); and a fluorinated surfactant 2 represents a surfactant represented by a following formula (VIII):




In the examples 1 to 7 and the comparative examples 1 to 4, the dynamic surface tension and the static surface tension the ink compositions were measured in the following manner.
<Dynamic Surface Tension>
Measurement was made with a surface tension meter (BP-4: manufactured by Kyowa Kaimen Kagaku Co.), at a bubble frequency of 0.5 to 35 Hz.
<Static Surface Tension>
Measurement was made with a surface tension meter (CBVP-A3: manufactured by Kyowa Kaimen Kagaku Co.).
Table 2 shows measured values of the dynamic surface tension and the static surface tension of the ink compositions of the examples 1 to 7 and the comparative examples 1 to 4, values d indicated by a following equation (B), and a temperature and a bubble frequency at the measurement:

d (mN/m)=[dynamic surface tension (mN/m)]−[static surface tension (mN/m)]  (B)











TABLE 1









Example
Comp. Example


















Composition
1
2
3
4
5
6
7
1
2
3
4























color-
dye
C.I. Direct blue 199
2.5












ing
pig-
C.I. Pigment blue 15:3

3


agent
ment
C.I. Pigment blue 15:4


3




C.I. Pigment red 122



5




C.I. Pigment yellow 74




4




C.I. Pigment yellow 180





4




carbon black






5



5




C.I. Pigment blue 17







2




C.I. Pigment red 58








3




C.I. Pigment yellow 13









2



















organic
diethylen glycol
8
8
8
5
5
8
8
2
5
20
10


solvent
glycerin
5
7
8
10
8
8
9
5
5
17
10



1,5-pentanediol


2
5
2
2
5

2
18
5



TEGBE
8
8
8
5
5
3
6
4


8



PEG400

1





10
15
15
10


surfactant
general formula (I)

1



(m + n = 10)



general formula (II)


1



1.0



(k = 11-13, l = 15)



general formula



1.5



(III)



(h + i = 9-11, j = 9)



general formula (IV)




1.5



(w + z = 9-11, x = 9, y = 5)



general formula (V)





1



(p = 12, q = 8, r = 4)



fluorinated







1


0.5



surfactant 1



fluorinated








1.5
1
0.5



surfactant 2


binder
polyester resin
—
1
1.5
2
1
1.5
1
1
1.5
2
2


resin


water

R
R
R
R
R
R
R
R
R
R
R





R: Reminder
















TABLE 2









Examples
Comp. examples



















1
2
3
4
5
6
7
1
2
3
4






















dynamic
31.9
31.9
34.5
34.7
34.4
34.8
34.6
31.4
29.5
29.5
28.6


surface


tension


(mN/m)


static
27.9
27.8
30.4
30.8
30.4
31.0
30.1
23.3
20.5
20.5
20.4


surface


tension


(mN/m)


d
4
4.1
4.1
3.9
4
3.8
4.5
8.1
9
9
8.2


(mN/m)


temp.
25.6
25.6
25.3
25.6
25.1
25.0
24.8
24.7
25.7
24.8
24.6


(° C.)


bubble
15
14
14
15
16
16
15
15
16
16
16


fre-


quency


(Hz)









Each of the obtained ink compositions of the examples 1 to 7 and the comparative examples 1 to 4 was filled in an ink tank of an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha), and was printed continuously with a printing density of 5% on a copying ordinary paper (trade name: SF4AM3) manufactured by Sharp Kabushiki Kaisha at a printing speed of 7 A4-sized sheets per minute. In this test, the ink composition was filled again when the ink tank became empty, and the printing was continued until the printing became no longer possible by the failure of the discharge of the liquid droplets of the ink composition from the nozzle, and a number of the sheets completely printed up to this point was counted as a printable sheet number, as an index of evaluation of the discharge stability. The printable sheet number was evaluated as good (+) in case it exceeded 200, fair (±) in case it is from 150 to 200, and poor (−) in case it is less than 150.
Also each of the obtained ink compositions of the examples 1 to 7 and the comparative examples 1 to 4 was filled in an ink tank of an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha), and a specified pattern was printed on a copying ordinary paper (trade name: SF4AM3) manufactured by Sharp Kabushiki Kaisha to obtain an image for evaluation. After the evaluation image was let to stand for a day, a relative value of the line width of a pattern of each evaluation image, with respect to a pattern line width in case without the blotting taken as 100, was determined as an index for evaluating the image quality. The result was evaluated as good (+) in case the relative line width was less than 150 and there was almost no blotting, fair (±) in case the relative line width was from 150 to 250 with a blotting of a certain level, and poor (−) in case the relative line width exceeded 250 with a large amount of blotting.
These results of evaluation are shown in Table 3.










TABLE 3









Examples
Comp. examples



















1
2
3
4
5
6
7
1
2
3
4






















Discharge stability
+
+
+
+
+
+
+
−
−
−
−


Image quality
+
+
+
+
+
+
+
−
−
−
−









In the ink compositions of the examples 1 to 7, satisfying the relation (1) featuring the invention, both the discharge stability and the image quality were good. On the other hand, in the ink compositions of the comparative examples 1 to 4, having a difference of the dynamic surface tension and the static surface tension larger than 7 and exceeding the range of the formula (1), both the discharge stability and the image quality were poor.
As explained above, by designing so as to satisfy the relation (1), it is possible to obtain an ink composition capable, when employed in the ink jet recording method, of showing an excellent stability of discharge and suppressing a blotting on the recording material, thereby providing an recorded image of a high quality.
<Ink Set>
The ink compositions of examples 2 to 6 and comparative examples 1 to 3 were combined as ink compositions of cyan, magenta and yellow as shown in Table 4, to obtain an example ink set 1 in which the cyan ink composition includes at least either of pigment of C.I. Pigment blue 15:3 and C.I. Pigment blue 15:4, the magenta ink composition includes at least one pigment selected from a group of C.I. Pigment red 122, 209 and C.I. Pigment violet 19, and the yellow ink composition includes at least one pigment selected from a group of C.I. Pigment yellow 74, 138, 150 and 180, comparative example ink sets 1 to 3 in which one of the cyan, magenta and yellow ink compositions includes a pigment different from the aforementioned pigment, and a comparative example ink set 4 in which all the cyan, magenta and yellow ink compositions include pigments different from the aforementioned pigments.











TABLE 4







Cyan
Magenta
Yellow



















Example ink
Example 2
Example 4
Example 5


set 1
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment



15:3
122
yellow 74


Comparative
Comp. Example 1
Example 4
Example 6


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


1
17
122
yellow 180


Comparative
Example 3
Comp. Example 2
Example 6


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


2
15:4
 58
yellow 180


Comparative
Example 3
Example 4
Comp. Example 3


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


3
15:4
122
yellow 13


Comparative
Comp. Example 1
Comp. Example 2
Comp. Example 3


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


4
17
 58
yellow 13









Each of the obtained example ink set 1 and the comparative example ink sets 1 to 4 was used on an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha), and was printed on a glossy paper (trade name: AJ-K4AG) manufactured by Sharp Kabushiki Kaisha with a print ratio of the cyan, magenta and yellow ink compositions of 1:1:1 thereby forming a black image. Also the ink composition of the example 7 was employed as a black ink composition to obtain a same image.
The obtained image was measured with a spectrophotometer (X-Rite 938: manufactured by X-Rite Inc.) to obtain a luminance index L* and chromaticness indexes a* and b* in an L*a*b* color system (CIE: 1976).
The test results were evaluated as follows. Taking, in the black image formed with the ink composition of the example 7, the chromaticness indexes a* and b* respectively as A1 and B1, and, in the black images formed with the example ink set 1 and the comparative example ink sets 1 to 4, the chromaticness index a* and b* respectively as A2 and B2, a value Δa*b* represented by a following equation (C) was determined as an index for evaluating the black color reproducibility:

Δa*b*={(A1−A2)2+(B1−B2)2}1/2  (C).

A case with a value of Δa*b* equal to or less 20 (Δa*b*≦20) was evaluated as good (+), while a case exceeding 20 (Δa*b*>20) was evaluated as poor (−). Results of evaluation are shown in Table 5.










TABLE 5







Evaluation result



















Example ink set 1
+



Comparative Example ink set 1
−



Comparative Example ink set 2
−



Comparative Example ink set 3
−



Comparative Example ink set 4
−










Table 5 indicates that the black image formed with the example ink set 1 had a higher density closer to that of the black image formed with the ink composition of the example 7, in comparison with the black images formed with the comparative example ink sets 1 to 4.
As explained in the foregoing, a black image of a high density could be obtained by superposing a cyan ink composition including at least either of pigment of C.I. Pigment blue 15:3 and C.I. Pigment blue 15:4, a magenta ink composition including at least one pigment selected from the group consisting of C.I. Pigment red 122, 209 and C.I. Pigment violet 19, and a yellow ink composition including at least one pigment selected from the group consisting of C.I. Pigment yellow 74, 138, 150 and 180.
An ink composition of the fourth embodiment of the invention includes at least a coloring agent and an medium, wherein, among dynamic surface tensions measured by a maximum bubble pressure method at a measuring temperature within a range from 24 to 26° C., a dynamic surface tension (σ10) at the bubble frequency of 10 Hz and a dynamic surface tension (σ1) at the bubble frequency of 1 Hz have a difference d (=σ10−σ1) satisfying a following relationship (2):

0 mN/m≦d≦7 mN/m  (2)

The maximum bubble pressure method used for measuring the dynamic surface tension will be explained in the following.
The maximum bubble pressure method is a method for determining a surface tension by inserting a fine tube into a liquid, generating a bubble from an front end of the fine tube thereby forming a liquid-gas interface in the liquid, measuring a pressure difference value (ΔP) when the pressure difference between the interior and the exterior of the bubble becomes maximum, namely when the radius of the bubble becomes equal to the radius (r) of the fine tube, and determining a surface tension (σ) from such value. The surface tension (σ) is determined from the equation (A).

σ=ΔP·r/2  (A)

By changing a bubble frequency, which is a number of generation of bubbles per unit time, it is possible to determine the dynamic surface tension from a state of a slow motion to a state of a fast motion. It is possible to evaluate a change in the dynamic property of the liquid, by determining the dynamic surface tension from a state of a slow motion to a state of a fast motion.
An ink composition of the embodiment can be employed in a recording method for recording an image by depositing the ink composition onto a recording material, for example in an ink jet recording method or recording method with a writing utensil such as a pen. Use of the ink composition of the embodiment allows to obtain a recorded image of a high quality in a stable manner.
The ink composition of the embodiment can be advantageously employed in the ink jet recording method among the aforementioned recording methods. The ink jet recording method records an image by applying a pressure to the ink composition to discharge a liquid droplet of the ink composition and depositing such liquid droplet onto a recording material. The use of the ink composition of the embodiment in the ink jet recording method enables to achieve stable discharge and to provide a recorded image of a high quality in stable manner.
In an ink jet recording apparatus for recording an image by the ink jet recording method, at successive discharges of liquid droplets of the ink composition, a new surface of the ink composition is generated incessantly at a discharge port, provided at an front end of an ink chamber in an ink head, so that the motion of the ink composition is fast and the dynamic surface tension at a higher frequency of about 10 Hz corresponding to the dynamic surface tension in a state of a fast motion has a large influence. On the other hand, in the ink chamber, after the discharge of the ink composition, the ink composition is supplied from a capillary action from an ink tank by an amount corresponding to a volume decreased by the discharge, so that the motion of the ink composition is slow and the dynamic surface tension at a lower frequency of about 1 Hz corresponding to the dynamic surface tension in a state of a slow motion has a large influence. Thus, since both the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency exert influences in the discharge, it is necessary to consider a balance of the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency in order to achieve stable discharge of the liquid droplets of the ink composition. Also at the image recording by depositing a liquid droplet of the ink composition onto the recording material, the motion of the ink composition is fast at a moment of landing of the liquid droplet on the recording material, but thereafter becomes gradually slower. When the recording material is absorbent recording material, the ink composition slowly penetrates into the recording material. In other words, since the surface tension changes from the dynamic surface tension in the state of the fast motion to the dynamic surface tension in the state of the slow motion, a large difference between the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency requires a long time for drying of the ink composition on the recording material, thus resulting in a blotting or an excessive permeation leading to a rear penetration.
As explained in the foregoing, the ink composition of the embodiment is so designed that, among dynamic surface tensions measured by the maximum bubble pressure method at a measuring temperature from 24 to 26° C., the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz have a difference d (=σ10−σ1) satisfying the relationship (2), namely that the difference of the dynamic surface tension at the higher frequency of 10 Hz and the dynamic surface tension at the lower frequency of 1 Hz remains within a certain range. It is therefore possible when employed in the ink jet recording method to obtain an ink composition excellent in the discharge stability and capable of suppressing blotting on the recording material thereby providing a recorded image of a high quality.
In the following there will be explained a reason for restricting a design range in the ink composition of the embodiment.
In case σ10 and σ1 have a difference d (=σ10−σ1) exceeding 7 mN/m, the dynamic surface tension at the higher frequency and the dynamic surface tension at the lower frequency become ill-balanced whereby the liquid droplet cannot be discharged in a stable state. Also the drying on the recording material takes time and generates blotting, thereby deteriorating the image quality. Consequently a condition equal to or less than 7 mN/m is selected.
In case σ10 and σ1 have a difference d (=σ10−σ1) less than 0 mN/m, the dynamic surface tension at the lower frequency becomes high to deteriorate the wetting property of the ink composition on the components constituting the ink head, whereby the filling of the ink composition into the ink chamber becomes hindered. Consequently a condition equal to or larger than 0 mN/m is selected.
The dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz are preferably within a range from 20 to 70 mN/m, more preferably from 20 to 50 mN/m.
In case σ10 and σ1 are less than 20 mN/m, the permeability to an absorbent recording material becomes excessively high, whereby the ink composition upon being deposited on the absorbent recording material spreads from a landing point to a surrounding area thereby providing an unclear contour in a formed image. Also in case σ10 and σ1 exceed 70 mN/m, the permeability to the absorbent recording material becomes excessively low, whereby a drying property is lowered on the absorbent recording material. Also the ink composition shows a lowered wetting property on the inner wall of the ink chamber to hinder the supply of the ink composition into the ink chamber, whereby the ink composition cannot be smoothly filled in the ink chamber and cannot be discharged stably in the liquid droplets of the ink composition. Also it becomes difficult to form a newly generated surface of the ink composition in a desired form in the discharge port provided at the front end of the ink chamber, namely difficult to control the meniscus, whereby the discharge of liquid droplets of the ink composition in successive manner at a high speed becomes impossible. Consequently there is selected a range from 20 to 70 mN/m.
The ink composition of the embodiment has a viscosity at 25° C. preferably equal to or less than 20 mPa·s, more preferably equal to or less than 15 mPa·s. An ink composition, having a viscosity exceeding 20 mPa·s at 25° C., cannot be stably discharged in liquid droplets of the ink composition when applied to the ink jet recording method. Consequently a viscosity equal to or less than 20 mPa·s is selected.
For the medium, there can be employed water or an organic solvent.
The medium preferably includes water. It is thus possible to suppress a blotting on the recording material at the absorption and to improve the drying property.
A water content in the ink composition is preferably from 30 to 95 wt. %, more preferably 30 to 85 wt. %. A water content less than 30 wt. % results in an excessively large amount of the organic solvent in the ink composition, and it becomes difficult to exist stably an ink additive which is soluble or dispersible in water in the ink composition. Also there results a significant increase in the viscosity, which eventually comes out of an appropriate viscosity range of the ink composition. Also a water content exceeding 95 wt. % excessively reduces the amount of the organic solvent, whereby the wetting property of the ink composition cannot be maintained. Consequently there is selected a range of 30 to 95 wt. %.
Specific examples of the organic solvent include an amide such as dimethylformamide or dimethylacetamide; polyhydric alcohol such as polyethylene glycol, polypropylene glycol, ethylene glycol, diethylene grlycol, thiodiglycol, propylene glycol, triethylene glycol, 1,5-pentanediol, 1,4-butanediol, 1,2-hexanediol, 1,3-propanediol, glycerin or 1,2,6-hexanetriol; an ether of polyhydric alcohol such as glycol ether such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, triethylene glycol monobutyl ether, propylene glycol monoethyl ether, tetraethylene glycol monomethyl ether or ethylene glycol monophenyl ether; a sulfur-containing compound such as sulforane or dimethyl sulfoxide; a nitrogen-containing compound such as 2-pyrrolidone, N-methylpyrrolidone or ε-caprolactam, an oxygen-containing compound such as γ-butyrolactone; and a polyfunctional compound such as dimethylamino ethanol, diethylamino ethanol, triethanolamine or morpholine, but the organic solvent is not limited to such examples. These organic solvents may be used singly or in a mixture of two or more kinds.
Among these organic solvents, it is preferred to utilize a glycol ether or a polyhydric alcohol since such solvent has a low vapor pressure and provides a wetting effect when contained in the ink composition, thereby improving the stability of discharge. The medium preferably contains at least one of glycol ethers and polyhydric alcohols. Among the glycol ethers and the polyhydric alcohols, it is more preferred to employ, as the medium, diethylene glycol monobutyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether, or tetraethylene glycol monobutyl ether as a glycol ether, or glycerin, 1,2-hexane diol or 1,5-pentane diol as a polyhydric alcohol, as they have a vapor pressure of 0.05 mmHg or less at 25° C. and being excellent in wetting effect.
The organic solvent in the ink composition has a content preferably from 3 to 70 wt. %, more preferably 3 to 50 wt. %. A content of the organic solvent less than 3 wt. % results in a fast drying of the ink composition and is difficult to maintain the wetting property. Also in case a content of the organic solvent exceeds 70 wt. %, a water-soluble or water-dispersible ink additive may not be able to present stably. Also, depending upon the kind of the employed organic solvent, the viscosity shows a significant increase and exceeds an appropriate viscosity range of the ink composition. Consequently there is selected a range of 3 to 70 wt. %. However, in case the ink composition includes water as a principal component, the content of the organic solvent in the ink composition is preferably 3 to 40 wt. %, more preferably 3 to 30 wt. %. In case the ink composition includes water as a principal component and the content of the organic solvent exceeds 40 wt. %, there result a deterioration of the print quality of the obtained recording image and a delay in the drying time of the ink composition, though dependent on the kind of the employed coloring agent. Consequently there is selected a range of 3 to 40 wt. %.
The coloring agent can be a dye, a pigment or a mixture thereof. The dye or the pigment can be a substance containing the dye or pigment or a substance on which the dye or pigment is deposited.
Use of a dye as the coloring agent allows to suppress a clogging thereby improving the stability of discharge. Also use of a pigment as the coloring agent allows to obtain a recorded image excellent in light fastness and water resistance.
For reproducing various colors in a full-color ink jet recording method, there are employed ink compositions of three colors which as cyan (abbreviated as C), magenta (abbreviated as M) and yellow (abbreviated as Y), and various colors can be represented by mixing these ink compositions. However, since a black color is difficult to reproduce by mixing of the three colors, there is usually employed an ink composition of black color (abbreviated as B) for representing black color. There can be obtained an ink composition of cyan, magenta, yellow or black by changing the color of the included coloring agent.
The dye is not particularly limited, but a water-soluble dye such as an acidic dye, a direct dye, a reactive dye or a food dye can be employed advantageously in case the ink composition contains water. It is preferred, among these, to employ a dye excellent in water resistance, light fastness or safety.
Specific examples of the dye include following dyes, but the dye is not limited to such examples. In the following, dyes are represented by Color Index (C.I.) numbers.
Examples of the dye employable in the cyan ink composition include acidic dyes such as C.I. Acid blue 7, 9, 29, 45, 92 and 249; direct dyes such as C.I. Direct blue 1, 2, 6, 15, 22, 25, 71, 76, 79, 86, 90, 98, 163, 165, 199 and 202; and reactive dyes such as C.I. Reactive blue 1, 2, 7, 14, 15, 23, 32, 38, 41, 63, 80 and 95. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid blue 7 and 9 and C.I. Direct blue 199.
Examples of the dye employable in the magenta ink composition include acidic dyes such as C.I. Acid red 1, 8, 13, 14, 18, 26, 27, 35, 37, 42, 52, 82, 87, 89, 92, 97, 106, 111, 114, 115, 134, 186, 249, 254 and 289; direct dyes such as C.I. Direct red 1, 4, 9, 13, 17, 20, 28, 31, 39, 80, 81, 83, 89, 225 and 227, C.I. Direct orange 26, 29, 62 and 102; and reactive dyes such as C.I. Reactive red 1, 14, 17, 25, 26, 32, 37, 44, 46, 55, 58, 60, 66, 74, 79, 96, 97, 141, 147, 180 and 181. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid red 52 and 289, and C.I. Reactive red 58, 141 and 180.
Examples of the dye employable in the yellow ink composition include acidic dyes such as C.I. Acid yellow 1, 7, 17, 23, 42, 44, 79 and 142; direct dyes such as C.I. Direct yellow 1, 12, 24, 26, 33, 44, 50, 86, 120, 132, 142 and 144; and reactive dyes such as C.I. Reactive yellow 1, 5, 11, 13, 14, 20, 21, 22, 25, 40, 47, 51, 55, 65 and 67. It is preferred to employ, among these, at least one dye selected from a group of C.I. Acid yellow 17 and 23, and C.I. Direct yellow 86.
Examples of the dye employable in the black ink composition include food dyes such as C.I. Food black 2; direct dyes such as C.I. Direct black 19, 22, 32, 38, 51, 56, 71, 74, 75, 77, 154, 168 and 171; and reactive dyes such as C.I. Reactive black 3, 4, 7, 11, 12 and 17. It is preferred to employ, among these, at least either of C.I. Food black 2 and C.I. Direct black 154.
These dyes are employed within a stably soluble range at the normal temperature. Since such range is different for each dye, a content of the dye in the ink composition is not particularly limited, but is preferably 0.1 to 10 wt. %.
As to the pigment, there can be employed any pigment dispersible in a solution, but there is advantageously employed a pigment excellent in light fastness or safety.
Specific examples of the pigment include following pigments, but the pigment is not limited to such examples. In the following, pigments are represented by Color Index (C.I.) numbers.
Examples of the pigment employable in the cyan ink composition include C.I. Pigment blue 1, 2, 15, 16, 17, 21, 22, 60 and 64.
Examples of the pigment employable in the magenta ink composition include C.I. Pigment red 2, 3, 5, 16, 23, 31, 49, 57, 63, 122 and 209, and C.I. Pigment violet 19.
Examples of the pigment employable in the yellow ink composition include C.I. Pigment yellow 1, 2, 3, 5, 12, 74, 138, 150 and 180.
Examples of the pigment employable in the black ink composition include carbon black such as channel black, furnace black, thermal black or lamp black.
Among these pigments, it is preferred to employ, in the cyan ink composition, at least either of C.I. Pigment blue 15:3 and 15:4. For the magenta ink composition it is preferred to employ at least one pigment selected from a group of C.I. Pigment red 122, C.I. Pigment red 209, and C.I. Pigment violet 19. Also for the yellow ink composition it is preferred to employ at least one pigment selected from a group of C.I. Pigment yellow 74, C.I. Pigment yellow 138, C.I. Pigment yellow 150 and C.I. Pigment yellow 180. For the black ink composition it is preferred to employ at least one pigment selected from the aforementioned carbon blacks. By employing these pigments, there can be obtained an ink composition capable of realizing a recorded image excellent in cyan, magenta, yellow or black color formation.
It is also possible to obtain a black recorded image of a high density, close to a recorded image formed with a black ink composition, by superposing these three ink compositions of cyan, magenta and yellow colors employing these preferred pigments, namely a cyan ink composition in which the pigment includes at least either of C. I. Pigment blue 15:3 and C. I. Pigment blue 15:4; a magenta ink composition in which the pigment includes at least one selected from a group of C. I. Pigment red 122, C. I. Pigment red 209 and C. I. Pigment violet 19, and a yellow ink composition in which the pigment includes at least one selected from a group of C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180. Thus the ink set including the aforementioned three ink compositions provides an excellent color balance. Therefore various colors can be represented by employing an ink set including these three ink compositions or an ink set including four ink compositions, namely these three ink compositions and a black ink composition employing carbon black, whereby a full-color recorded image with an excellent color formation can be provided.
In case the ink composition contains water, the pigment preferably has one or plural hydrophilic groups selected from a group for example of a carboxyl group, a hydroxyl group, an amino group and a sulfonic acid group. Such hydrophilic group may be introduced directly to the surface of the pigment by a chemical modification, or introduced by covering the surface of the pigment with a polymer having such hydrophilic group thereby achieving a hydrophilic property. Also such hydrophilic group may be in a form of a salt.
The pigment having the hydrophilic group can be stably dispersed in an ink composition containing water. Therefore, by employing a pigment having a hydrophilic group as the coloring agent, it is possible to suppress the clogging, thereby obtaining a recorded image excellent in light fastness and water resistance without deteriorating the stability of discharge.
These pigments are employed within a stably dispersible range at the normal temperature. Since such range is different for each pigment, a content of the pigment in the ink composition is not particularly limited, but is preferably 0.1 to 10 wt. %.
The ink composition of the embodiment preferably further includes a surfactant. It is thus possible to easily control the dynamic surface tension of the ink composition, including the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz.
The surfactant can be a nonionic surfactant, an anionic surfactant, a cationic surfactant, or ampholytic surfactant. The type of the surfactant, such as nonionic, cationic or anionic, is selected according to the type of an electrolyte contained in the ink composition. For example, in case the ink composition includes an anionic substance, there is employed a nonionic or anionic surfactant. Such surfactants may be used in combination. In such case, the types of the surfactants, such as nonionic, anionic or cationic, may be same or different.
Among the surfactants, a nonionic surfactant is preferred as a surfactant as it is less susceptible to an influence of a co-existing electrolyte, and can maintain the difference d (=σ10−σ1) of the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz within a certain range regardless whether an electrolyte is added to the ink composition.
Specific examples of the nonionic surfactant include the surfactants represented by following general formulas (IX), (X), (XI), (XII), (XIII) and (XIV), but the nonionic surfactant is not limited by these examples.




In the general formula (IX), m represents an integer or a fractional number from 0 to 30; n represents an integer or a fractional number from 0 to 30; and a sum of m and n (m+n) represents an integer or a fractional number from 0 to 30.
In the general formula (X), k represents an integer or a fractional number from 11 to 13; and l represents an integer or a fractional number from 3 to 30.
In the general formula (XI), h represents an integer or a fractional number from 0 to 11; i represents an integer or a fractional number from 0 to 11; j represents an integer or a fraction number from 3 to 50; and a sum of h and i (h+i) represents an integer or a fractional number from 9 to 11.
In the general formula (XII), w represents an integer or a fractional number from 0 to 11; x represents an integer or a fractional number from 5 to 9; y represents an integer or a fraction number from 2.5 to 5; z represents an integer or a fractional number from 0 to 9; and a sum of w and z (w+z) represents an integer or a fractional number from 9 to 11.
In the general formula (XIII), p represents an integer or a fractional number from 0 to 78; q represents an integer or a fractional number from 2 to 15; and r represents an integer or a fraction number from 0 to 18.
In the general formula (XIV), s represents an integer or a fractional number from 0 to 30; t represents an integer or a fractional number from 0 to 30; but a sum of s and t (s+t) represents an integer or a fractional number from 0 to 30. Also u represents an integer or a fractional number from 0 to 10; v represents an integer or a fractional number from 0 to 10, but a sum of u and v (u+v) represents an integer or a fractional number from 0 to 10.
The surfactant is preferably included in the ink composition at a critical micelle concentration or higher. The surface tension of a solution containing a surfactant decreases with an increase in the surfactant up to the critical micelle concentration, but remains substantially constant above the critical micelle concentration. Therefore, by employing the surfactant at or above the critical micelle concentration as explained above, it is possible to fully exploit the effect of the surfactant and to maintain the dynamic surface tension at the bubble frequency of 10 Hz and the dynamic surface tension at the bubble frequency of 1 Hz, controlled by the surfactant, at substantially constant values, whereby an ink composition having uniform properties can be obtained.
The critical micelle concentration, though different for each surfactant, is about 0.001 to 3 wt. % (measuring temperature: 25° C.), for any of the nonionic surfactant, the anionic surfactant, the cationic surfactant and ampholytic surfactant.
The ink composition of the embodiment preferably includes a binder resin in case a pigment is employed as the coloring agent. Presence of a binder resin allows to prevent peeling of the pigment from the recording material.
As the binder resin, there is employed one or more selected from a group for example of a polyester resin, an acrylic resin, a styrene-acrylic copolymer resin and a polyester-acrylic copolymer resin.
The ink composition of the embodiment may further include, in addition to the coloring agent, the medium, the surfactant and the binder resin, other additives such as an antimold agent, a pH regulating agent, a chelating agent, an antirusting agent and an ultraviolet absorber.
For the antimold agent, there can be advantageously employed sodium dehydroacetate, sodium benzoate or sodium sorbinate.
For the pH regulating agent, there can be advantageously employed triethanolamine, sodium hydroxide, sodium carbonate, sodium nitrate or potassium nitrate.
An ink composition which includes at least a coloring agent and an medium and in which, among dynamic surface tensions measured by the maximum bubble pressure method at a temperature of 24 to 26° C., the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz have a difference d (=σ1−σ1) satisfying the formula (2) can be obtained, for example, by a coloring agent of 0.5 to 15 wt. %, an organic solvent of 3 to 70 wt. %, water of 29 to 95 wt. % and a surfactant of 0.001 to 5 wt. %.
The ink composition according to the fourth embodiment of the invention is used for the ink head 1 shown in FIGS. 1 to 3. The ink head 1 of the embodiment can stably discharge the liquid droplet of the ink composition 60a from the discharge port 31, since the ink tank 50 stores the ink composition 60a of the fourth embodiment as described above and such ink composition 60a is supplied to the ink chamber 40 and discharged as a liquid droplet from the discharge port 31. Such ink head can realize an ink jet recording apparatus of piezo type with a high reliability, and can provide a recorded image of a high quality stably.
The ink composition according to the fourth embodiment of the invention is used for the ink head 2 shown in FIGS. 4 to 6. The ink head 2 of the embodiment can stably discharge the liquid droplet 61a of the ink composition 60a from the discharge port 31, since, like the ink head 1 of the second embodiment, the ink tank 50 stores the ink composition 60a of the fourth embodiment and such ink composition 60a is supplied to the ink chamber 40 and discharged as a liquid droplet 61a from the discharge port 31. Such ink head can realize an ink jet recording apparatus of thermal ink jet type with a high reliability, and can provide a recorded image of a high quality stably.
Examples
In the following the invention will be further clarified by examples, but the invention is not limited by such examples. In the examples, an image recording may also be called a print or a printing.
<Ink Composition>
In the preparation of an ink composition, the coloring agent, the organic solvent and the surfactant were changed in type and amount while the binder resin and water were changed in amount as shown in Table 6 to obtain ink compositions of examples 8 to 14, in which the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz have a difference d (=σ10−σ1) satisfying the relation (2), and the ink composition of comparative examples 5 to 8, in which d does not satisfy the relation (2). In Table 6, a value in each column is represented by parts by weight, and each of the ink compositions of the examples 8 to 14 and the comparative examples 5 to 8 has a total amount of 100 parts by weight. Also in Table 6, TEGBE represents triethylene glycol monobutyl ether; PEG400 represents polyethylene glycol with a molecular weight 400; a general formula (IX) represents a surfactant represented by the general formula (IX); a general formula (X) represents a surfactant represented by the general formula (X); a general formula (XI) represents a surfactant represented by the general formula (XI); a general formula (XII) represents a surfactant represented by the general formula (XII); a general formula (XIII) represents a surfactant represented by the general formula (XIII); a fluorinated surfactant 1 represents a surfactant represented by the formula (XV); and a fluorinated surfactant 2 represents a surfactant represented by the formula (XVI). A concentration in the surfactant in the ink composition is equal to or higher than the critical micelle concentration in the examples 8 to 14 and in the comparative examples 5 to 7, but is less than the critical micelle concentration in the comparative example 8.




The dynamic surface tension of the ink compositions of the examples 8 to 14 and the comparative examples 5 to 8 was measured with a surface tension meter (BP-4: manufactured by Kyowa Kaimen Kagaku Co.), at a bubble frequency of 0.5 to 35 Hz.
Table 7 shows measured values (mN/m) of the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz, the difference d (mN/m) of σ10 and σ1 (d=σ10−σ1) and the measuring temperature (° C.) of the ink compositions of the examples 8 to 14 and the comparative examples 5 to 8.










TABLE 6









Example
Comp. Example


















Composition
8
9
10
11
12
13
14
5
6
7
8























color-
dye
C.I. Direct blue 199
2.5












ing
pig-
C.I. Pigment blue 15:3

3


agent
ment
C.I. Pigment blue 15:4


3




C.I. Pigment red 122



5




C.I. Pigment yellow 74




4




C.I. Pigment yellow 180





4




carbon black






5



5




C.I. Pigment blue 17







2




C.I. Pigment red 58








3




C.I. Pigment yellow 13









2



















organic
diethylen glycol
8
8
8
5
5
8
8
2
5
20
10


solvent
glycerin
5
7
8
10
8
8
9
5
5
17
10



1,5-pentanediol


2
5
2
2
5

2
18
5



TEGBE
8
8
8
5
5
3
6
4


8



PEG400

1





10
15
15
10


surfactant
general formula (IX)
1
1



(m + n = 10)



general formula (X)


1



1.0



0.001



(k = 11-13, l = 15)



general formula



1.5



(XI)



(h + i = 9-11, j = 9)



general formula (XII)




1.5



(w + z = 9-11, x = 9, y = 5)



general formula (XIII)





1



(p = 12, q = 8, r = 4)



fluorinated







1



surfactant 1



fluorinated








1.5
1



surfactant 2


binder
polyester resin
—
1
1.5
2
1
1.5
1
1
1.5
2
2


resin


water

R
R
R
R
R
R
R
R
R
R
R





R: Reminder


















TABLE 7







dynamic
dynamic





surface tension
surface tension

measuring



σ10 (mN/m)
σ1 (mN/m)

temperature



at 10 Hz
at 1 Hz
d (mN/m)
(° C.)




















Example 8
31.9
26.7
5.2
25.3-25.7


Example 9
31.9
26.7
5.2
25.2-25.6


Example 10
34.5
29.5
5
24.9-25.3


Example 11
34.7
29.6
5.1
24.7-25.2


Example 12
34.4
29.1
5.3
24.8-25.2


Example 13
34.8
29.7
5.1
25.0-25.4


Example 14
34.6
29.5
5.1
25.3-25.7


Comp. Ex. 5
31.4
24.3
7.1
25.1-25.6


Comp. Ex. 6
29.5
22.0
7.5
25.1-25.6


Comp. Ex. 7
29.5
22.2
7.3
25.0-25.5


Comp. Ex. 8
38.9
25.5
13.4
24.8-25.2









The obtained ink compositions of the examples 8 to 14 and the comparative examples 5 to 8 were evaluated for the stability of discharge in case of use in the ink jet recording method and the image quality of the obtained recorded image in the following manner.
(Discharge Stability)
Each of the obtained ink compositions of the examples 8 to 14 and the comparative examples 5 to 8 was filled in an ink tank of an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha) so as that the ink head 1 shown in FIG. 1 could be mounted, and was printed continuously with a printing density of 5% on a copying ordinary paper (trade name: SF4AM3) manufactured by Sharp Kabushiki Kaisha at a printing speed of 7 A4-sized sheets per minute. In this test, the ink composition was filled again when the ink tank became empty, and the printing was continued until the printing became no longer possible by the failure of the discharge of the liquid droplets of the ink composition from the nozzle, and a number of the sheets completely printed up to this point was counted as a printable sheet number, as an index of evaluation of the discharge stability. The printable sheet number was evaluated as good (+) in case it exceeded 200, fair (±) in case it is from 150 to 200, and poor (−) in case it is less than 150.
(Image Quality)
Also each of the obtained ink compositions of the examples 8 to 14 and the comparative examples 5 to 8 was filled in an ink tank of an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha) so as that the ink head 1 shown in FIG. 1 could be mounted, and a specified pattern was printed on a copying ordinary paper (trade name: SF4AM3) manufactured by Sharp Kabushiki Kaisha to obtain an image for evaluation. After the evaluation image was left to stand for a day, a relative value of the line width of a pattern of each evaluation image, with respect to a pattern line width set as 100, was determined as an index for evaluating the image quality. The result was evaluated as good (+) in case the relative line width was less than 150 and there was almost no blotting, fair (±) in case the relative line width was from 150 to 250 with a blotting of a certain level, and poor (−) in case the relative line width exceeded 250 with a large amount of blotting.
These results of evaluation are shown in Table 8.










TABLE 8









Examples
Comp. examples



















8
9
10
11
12
13
14
5
6
7
8






















Discharge stability
+
+
+
+
+
+
+
−
−
−
±


Image quality
+
+
+
+
+
+
+
−
−
−
−









In the ink compositions of the examples 8 to 14, in which the difference d (=σ10−σ1) between the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz satisfies the relation (2), both the discharge stability and the image quality were good. On the other hand, in the ink compositions of the comparative examples 5 to 8, having a difference d larger than 7 and exceeding the range of the formula (2), both the discharge stability and the image quality were poor or fair.
As explained in the foregoing, by so designing that the difference d (=σ10−σ1) between the dynamic surface tension (σ10) at the bubble frequency of 10 Hz and the dynamic surface tension (σ1) at the bubble frequency of 1 Hz satisfies the relation (2), it is possible to obtain an ink composition capable, when employed in the ink jet recording method, of showing an excellent stability of discharge and suppressing a blotting on the recording material, thereby providing an recorded image of a high quality.
<Ink Set>
The ink compositions of examples 9 to 13 and comparative examples 5 to 7 were combined as ink compositions of cyan, magenta and yellow as shown in Table 9, to obtain an example ink set 2 in which the cyan ink composition includes at least either of pigment of C.I. Pigment blue 15:3 and C.I. Pigment blue 15:4, the magenta ink composition includes at least one pigment selected from a group of C.I. Pigment red 122, 209 and C.I. Pigment violet 19, and the yellow ink composition includes at least one pigment selected from a group of C.I. Pigment yellow 74, 138, 150 and 180, comparative example ink sets to 7 in which one of the cyan, magenta and yellow ink compositions includes a pigment different from the aforementioned pigment, and a comparative example ink set 8 in which all the cyan, magenta and yellow ink compositions include pigments different from the aforementioned pigments.











TABLE 9







Cyan
Magenta
Yellow



















Example ink
Example 9
Example 11
Example 12


set 2
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment



15:3
122
yellow 74


Comparative
Comp. Example 5
Example 11
Example 13


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


5
17
122
yellow 180


Comparative
Example 10
Comp. Example 6
Example 13


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


6
15:4
 58
yellow 180


Comparative
Example 10
Example 11
Comp. Example 7


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


7
15:4
122
yellow 13


Comparative
Comp. Example 5
Comp. Example 6
Comp. Example 7


example ink set
C.I. Pigment blue
C.I. Pigment red
C.I. Pigment


8
17
 58
yellow 13









Each of the obtained example ink set 2 and the comparative example ink sets 5 to 8 was used on an ink jet recording apparatus obtained by modifying a commercial ink jet recording apparatus (AJ2000: manufactured by Sharp Kabushiki Kaisha), and was printed on a glossy paper (trade name: AJ-K4AG) manufactured by Sharp Kabushiki Kaisha with a print ratio of the cyan, magenta and yellow ink compositions of 1:1:1 thereby forming a black image. Also the ink composition of the example 14 was employed as a black ink composition to obtain a same image.
Each of the obtained black image was measured with a spectrophotometer (X-Rite 938: manufactured by X-Rite Inc.) to obtain a luminance index L* and chromaticness indexes a* and b* in an L*a*b* color system (CIE: 1976).
Results of the test were evaluated as follows. Taking, in the black image formed with the ink composition of the example 14, the chromaticness indexes a* and b* respectively as A1 and B1, and, in the black images formed with the example ink set 2 and the comparative example ink sets 5 to 8, the chromaticness indexes a* and b* respectively as A2 and B2, a value Δa*b* represented by a following equation (C) was determined as an index for evaluating the black color reproducibility:

Δa*b*={(A1−A2)2+(B1−B2)2}1/2  (C).

A case with a value of Δa*b* equal to or less 20 (Δa*b*≦20) was evaluated as good (+), while a case exceeding 20 (Δa*b*>20) was evaluated as poor (−). Results of evaluation are shown in Table 10.










TABLE 10







Evaluation result



















Example ink set 2
+



Comparative Example ink set 5
−



Comparative Example ink set 6
−



Comparative Example ink set 7
−



Comparative Example ink set 8
−










Table 10 indicates that the black image formed by superposing three ink compositions contained in the example ink set 2 had a higher density closer to that of the black image formed with the ink composition of the example 14, in comparison with the black images formed by superposing three ink compositions contained in each of the comparative example ink sets 5 to 8. It is thus identified that the example ink set 2 has a better black color reproducibility and is superior in the color balance, in comparison with the comparative example ink sets 5 to 8.
As explained in the foregoing, by superposing a cyan ink composition including at least either of pigment of C.I. Pigment blue 15:3 and C.I. Pigment blue 15:4, a magenta ink composition including at least one pigment selected from the group consisting of C.I. Pigment red 122, 209 and C.I. Pigment violet 19, and a yellow ink composition including at least one pigment selected from the group consisting of C.I. Pigment yellow 74, 138, 150 and 180, in this manner an ink set with an excellent color balance could be obtained.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof the embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and the range of equivalency of the claims are therefore intended to be embraced therein.

## Claims

1. An ink composition comprising at least a coloring agent and a medium, wherein the ink composition has a dynamic surface tension, measured by a maximum bubble pressure method at a temperature of 24 to 26° C., and a static surface tension measured at a temperature of 24 to 26° C. which satisfy the following relation (1):


0≦[dynamic surface tension (mN/m)]−[static surface tension (mN/m)]≦7 (mN/m)  (1),

said composition further comprising a surfactant which is present at least in an amount of a critical micelle concentration, wherein a bubble frequency, at which the dynamic surface tension is measured, is within a range from 0.5 to 35 Hz, and wherein the surfactant is a compound represented by any one of following general formulas (III), (IV) and (V)





wherein, in the general formula (III), h represents an integer or a fractional number from 0 to 11, i represents an integer or a fractional number from 0 to 11, i represents an integer or a fraction number from 3 to 50, and a sum of h and i (h+i) represents an integer or a fractional number from 9 to 11, in the general formula (IV), w represents an integer or a fractional number from 0 to 11, x represents an integer or a fractional number from 5 to 9, y represents an integer or a fraction number from 2.5 to 5, z represents an integer or a fractional number from 0 to 9; and a sum of w and z (w+z) represents an integer or a fractional number from 9 to 11, and in the general formula (V), p represents an integer or a fractional number from 0 to 78, q represents an integer or a fractional number from 2 to 15, and r represents an integer or a fraction number from 0 to 18.

2. The ink composition of claim 1, wherein the static surface tension is within a range of from 20 to 50 mN/m.

3. The ink composition of claim 1, further comprising water as a medium.

4. The ink composition of claim 1, wherein the medium includes a glycol ether and/or a polyhydric alcohol.

5. The ink composition of claim 1, wherein the coloring agent includes a pigment.

6. The ink composition of claim 1, wherein the coloring agent includes a pigment having a hydrophilic group.

7. The ink composition of claim 1, wherein the surfactant includes a nonionic surfactant.

8. The ink composition of claim 5, wherein the pigment includes at least one of C. I. Pigment blue 15:3, C. I. Pigment blue 15:4, C. I. Pigment red 122, C. I. Pigment red 209, C. I. Pigment violet 19, C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.

9. A recording method for recording an image, comprising:
depositing an ink composition on a recording material,
wherein the ink composition is the ink composition of claim 1.

10. The recording method of claim 9 wherein, prior to said depositing, said ink composition is pressurized to discharge a liquid droplet of the ink composition; and
said depositing comprises depositing the liquid droplet on the recording material.

11. A recording method of claim 9, wherein the ink composition comprises a yellow pigment, a magenta pigment and a cyan pigment.

12. A recording method for recording an image, comprising:
pressurizing an ink composition to discharge a liquid droplet of an ink composition; and
depositing the liquid droplet on a recording material, wherein the ink composition comprises a blue pigment, a red or violet pigment, and a yellow pigment of claim 8.

13. A recorded image recorded by the recording method of claim 9.

14. A recorded image recorded by the recording method of claim 10.

15. An ink set comprising a blue pigment, a red or violet pigment, and a yellow pigment of claim 8.

16. An ink head comprising:
an ink tank comprising the ink composition of claim 1;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber thereby applying a pressure to the ink composition contained in the ink chamber; and
an electrode for applying a voltage to the piezoelectric element.

17. An ink head comprising:
an ink tank comprising the ink composition of claim 1;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a heat generating member provided in at least a part of the ink chamber, for heating the ink composition contained in the ink chamber to generate a bubble therein and thereby applying a pressure to the ink composition; and
an electrode for applying a voltage to the heat generating member.

18. A recorded image recorded by depositing a liquid droplet of an ink composition, discharged by the ink head of claim 16, onto a recording material.

19. A recorded image recorded by depositing a liquid droplet of an ink composition, discharged by the ink head of claim 17, onto a recording material.

20. An ink composition comprising at least a coloring agent and a medium, wherein among dynamic surface tensions measured by a maximum bubble pressure method at a temperature of 24 to 26° C., a dynamic surface tension (α10) at a bubble frequency of 10 Hz and a dynamic surface tension (α1) at a bubble frequency of 1 Hz have a difference d (=α10−α1) satisfying the following relation (2):


0 mN/m≦d≦7 mN/m  (2),

said composition further comprising a surfactant which is present at least in an amount of a critical micelle concentration, wherein a bubble frequency, at which the dynamic surface tension is measured, is within a range from 0.5 to 35 Hz, and wherein the surfactant is a compound represented by any one of following general formulas (XI), (XII) and (XIII)





wherein, in the general formula (XI), h represents an integer or a fractional number from 0 to 11, i represents an integer or a fractional number from 0 to 11, i represents an integer or a fraction number from 3 to 50, and a sum of h and i (h+i) represents an integer or a fractional number from 9 to 11, in the general formula (XII), w represents an integer or a fractional number from 0 to 11, x represents an integer or a fractional number from 5 to 9, y represents an integer or a fraction number from 2.5 to 5, z represents an integer or a fractional number from 0 to 9; and a sum of w and z (w+z) represents an integer or a fractional number from 9 to 11, and in the general formula (XIII), p represents an integer or a fractional number from 0 to 78, q represents an integer or a fractional number from 2 to 15, and r represents an integer or a fraction number from 0 to 18.

21. An ink composition comprising at least a coloring agent and a medium, wherein among dynamic surface tensions measured by a maximum bubble pressure method at a temperature of 24 to 26° C., a dynamic surface tension (α10) at a bubble frequency of 10 Hz and a dynamic surface tension (α1) at a bubble frequency of 1 Hz have a difference d (=α10−α1) satisfying the following relation (2):


0 mN/m≦d≦7 mN/m  (2),

the coloring agent consists of a dye, and wherein the surfactant is a compound represented by any one of following general formulas (XI), (XII) and (XIII)





wherein, in the general formula (XI), h represents an integer or a fractional number from 0 to 11, i represents an integer or a fractional number from 0 to 11, i represents an integer or a fraction number from 3 to 50, and a sum of h and i (h+i) represents an integer or a fractional number from 9 to 11, in the general formula (XII), w represents an integer or a fractional number from 0 to 11, x represents an integer or a fractional number from 5 to 9, y represents an integer or a fraction number from 2.5 to 5, z represents an integer or a fractional number from 0 to 9; and a sum of w and z (w+z) represents an integer or a fractional number from 9 to 11, and in the general formula (XIII), p represents an integer or a fractional number from 0 to 78, q represents an integer or a fractional number from 2 to 15, and r represents an integer or a fraction number from 0 to 18.

22. The ink composition of claim 20, wherein the static surface tension is within a range of from 20 to 50 mN/m.

23. The ink composition of claim 20, further comprising water as a medium.

24. The ink composition of claim 20, wherein the medium includes a glycol ether and/or a polyhydric alcohol.

25. The ink composition of claim 20, wherein the coloring agent includes a pigment.

26. The ink composition of claim 20, wherein the coloring agent includes a pigment having a hydrophilic group.

27. The ink composition of claim 20, wherein the surfactant includes a nonionic surfactant.

28. The ink composition of claim 25, wherein the pigment includes at least one of C. I. Pigment blue 15:3, C. I. Pigment blue 15:4, C. I. Pigment red 122, C. I. Pigment red 209, C. I. Pigment violet 19, C. I. Pigment yellow 74, C. I. Pigment yellow 138, C. I. Pigment yellow 150 and C. I. Pigment yellow 180.

29. A recording method for recording an image, comprising:
depositing an ink composition on a recording material,
wherein the ink composition is the ink composition of claim 20.

30. The recording method of claim 29 wherein, prior to said depositing, said ink composition is pressurized to discharge a liquid droplet of the ink composition; and
said depositing comprises depositing the liquid droplet on the recording material.

31. A recording method of claim 29, wherein the ink composition comprises a yellow pigment, a magenta pigment and a cyan pigment.

32. A recording method for recording an image, comprising:
pressurizing an ink composition to discharge a liquid droplet of an ink composition; and
depositing the liquid droplet on a recording material, wherein the ink composition comprises a blue pigment, a red or violet pigment, and a yellow pigment of claim 28.

33. A recorded image recorded by the recording method of claim 20.

34. A recorded image recorded by the recording method of claim 30.

35. An ink set comprising a blue pigment, a red or violet pigment, and a yellow pigment of claim 28.

36. An ink head comprising:
an ink tank comprising the ink composition of claim 20;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a piezoelectric element generating a strain in response to an applied voltage and provided at least in a part of the ink chamber thereby applying a pressure to the ink composition contained in the ink chamber; and
an electrode for applying a voltage to the piezoelectric element.

37. An ink head comprising:
an ink tank comprising the ink composition of claim 20;
an ink chamber having a discharge port for discharging a liquid droplet of the ink composition and receiving a supply of the ink composition from the ink tank;
a heat generating member provided in at least a part of the ink chamber, for heating the ink composition contained in the ink chamber to generate a bubble therein and thereby applying a pressure to the ink composition; and
an electrode for applying a voltage to the heat generating member.

38. A recorded image recorded by depositing a liquid droplet of an ink composition, discharged by the ink head of claim 36, onto a recording material.

39. A recorded image recorded by depositing a liquid droplet of an ink composition, discharged by the ink head of claim 37, onto a recording material.