# Patent

## Title
Apparatus for weighting golf club shaft

## Abstract

An apparatus for selectively adding weight to the hollow shaft of a hand-held implement. One embodiment includes an upper cylindrical member, a lower member, and an expansion ring that fits between the upper and lower members. These components are sized slightly smaller than the inside diameter of a hollow shaft, such as a golf club shaft. Each component includes an axial bore, through which a screw with an elongated barrel extends. The axial bore of the upper member is enlarged at its upper terminus to receive the cap of the screw, and the axial bore of the lower member is threaded to receive the screw. This assembly is inserted into a hollow shaft, and as the screw is tightened, the lower member is drawn into the upper member, compressing the expander ring axially causing it to expand radially until a friction fit with the inside surface of the hollow shaft is achieved.

## Background
This application is a continuation-in-part of and claims the benefit of U.S. patent application Ser. No. 11/726,281, filed Mar. 21, 2007, which in turn is a continuation in part and claims the benefit of U.S. patent application Ser. No. 10/752,126, filed Jan. 6, 2004, now U.S. Pat. No. 7,261,641.


BACKGROUND
The present invention provides an apparatus for improving the dynamic response or feel of a golf club as it strikes a golf ball during play by selectively adding weight to the upper end of the shaft. Although there are many products and prior patents relating to adjusting the swing weight, feel, or balance of a golf club, few if any of these devices are directed towards improving the dynamic response, or feedback, of the club to the golfer at ball impact. Most prior art devices are aimed more specifically at the static or quasi-static feel of the club in the golfer's hand at the initial alignment, or during the back and forward swings. Such devices usually focus on the feel of the club itself, not the feel of the shot through the club. The importance of impact and dynamic response to the golfer's game are often overlooked.
Impact is momentary, but it is at and immediately following this critical moment that the golfer feels his shot through the dynamic response of the club. As many golfers will confess, after impact one often knows where the ball is heading without having to actually see its trajectory. The golfer has only one tactile interface to the club, and that is through his hands which grasp the club's shaft on the grip. It is thus through the golfer's hands gripping the shaft that the dynamic response of the club to the golfer's stroke is communicated. This dynamic response is a result of the vibration characteristics of the club, and the golfer often perceives it simply as feel. Thus it follows that if the club's dynamic response can be increased in this specific gripping area, the golfer will have a better feel for his shot.
The present invention provides an apparatus for improving the dynamic response of the golf club by allowing a golfer to selectively adjust the weight of the club at its grip end. This action in turn enhances the feel of the club to the golfer.
SUMMARY
One embodiment of the present invention comprises an upper cylindrical member and a lower member, an expander ring, and a screw. The upper and lower members, and the expansion ring, are slightly smaller in diameter than the inside diameter of a hollow shaft. The upper cylindrical member includes a post extending from the center of its lower surface and an axial bore through which the screw is passed. The lower member also includes a post extending from the center of its upper surface. The lower member includes a second axial bore extending through the second post and into the main body of the lower member. The second axial bore is threaded to receive the end of the screw. The expander ring, which is generally shaped like a hollow cylinder, fits between the upper and lower members snugly onto their respective posts. The screw extends through the first axial bore in the upper cylindrical member, through the center of the expander ring, and into the second axial bore in the lower member. The first axial bore has a portion of enlarged diameter at its upper terminus for receiving the cap of the screw. The assembly of the first and second members, the expander ring, and screw is inserted into a hollow shaft, such as a golf club shaft. As the screw is tightened into the lower member, it pulls the lower member towards the upper member and compresses the expander ring axially (i.e., longitudinally), causing it to expand radially. This radial expansion causes a portion of the outside surface of the expander ring to bear against the inside wall of the shaft, forming a friction fit to hold the device in place. In an alternative embodiment, the lower member includes an elongated, cylindrical extension extending upward from the second post, through the expander ring, and into the first axial bore of the upper member. The second axial bore extends through this extender, and the screw threads into it. In either embodiment, the second post (on the lower member) may have a diameter slightly larger than that of the first post (on the upper member) sufficient in size to cause the expander ring to expand radially when pressed onto the second post.



DESCRIPTION OF DRAWINGS
These and other features, aspects, structures, advantages, and functions are shown or inherent in, and will become better understood with regard to, the following description and accompanied drawings where:
FIG. 1 is a perspective exploded view of one embodiment of the present invention;
FIG. 2 is a side sectional view of the embodiment of FIG. 1 assembled and installed on a golf club shaft;
FIG. 3 is a cross sectional view of the assembly shown in FIG. 2;
FIG. 4 is a perspective exploded view of another embodiment of the present invention;
FIG. 5 is a side sectional view of the embodiment of FIG. 4 assembled and installed on a golf club shaft;
FIG. 6 is a cross sectional view of the assembly shown in FIG. 5;
FIG. 7 is a perspective exploded view of another embodiment of the present invention; and
FIG. 8 is a side sectional view of the embodiment of FIG. 7 assembled and installed on a golf club shaft.



DETAILED DESCRIPTION
The present invention relates to device for adding weight to the end of a hollow shaft for a hand-held implement, such as a golf club. A golf club shaft will be referred to herein as the exemplary application for the device, but it should be understood there are many other applications for the device as well.
One embodiment of the present invention is illustrated in FIGS. 1-3. As shown in FIGS. 1-2, the device 10 comprises an upper cylindrical member 20, a lower member 30, a screw 40, and an expander ring 50. As described in more detail below, the screw 40 extends through the upper member 20, through the expander ring 50 and into the lower member 30. When tightened, the screw 40 causes the lower member 30 to be drawn towards the upper member 20, thus compressing ring 50 and causing it to expand radially. This radial expansion creates a friction fit of the device 10 within a hollow shaft 100, as shown in FIG. 2.
The upper cylindrical member 20 includes a first post 22 extending down from its bottom surface. The first post 22 is concentric with (or coaxial with) the upper member 20. A first axial bore 24 extends through the upper member 20 including through the first post 22. The bore 24 is sized to receive the screw 40, with an enlarged portion near the upper terminus to receive the screw's cap 44 and the remainder sized to accommodate the screw's barrel 42. The upper cylindrical member 20 has a diameter slightly smaller than the inside diameter of the shaft 100 so that the device 10 may be inserted into the shaft 100, as shown in FIG. 2. The upper member 20 may include a flange 26 of a diameter approximating that of the outside of the shaft 100, so that flange 26 acts as a stop when the device 10 is inserted into the shaft 100. The flange 26 may be tapered as shown. Optionally, the side walls 25 of the enlarged portion of the bore 24 may be threaded to mate with an extraction tool to facilitate removal of the device 10 from the shaft 100.
The lower member 30, the main body of which will generally be of a cylindrical shape, includes a second post 32 extending up from its upper surface. The second post 22 is concentric with (or coaxial with) the lower member 30. A second axial bore 36 extends through the second post 32 and into the main body of the lower member 30. The second axial bore is threaded complementary to the threaded portion of the barrel 42 of screw 40. Depending on the length of the upper cylindrical member 20 and the screw 42, the second axial bore 36 may extend completely through the second member 30, as shown in FIG. 2. In other embodiments, the second axial bore may terminate short of the bottom of the lower member 30.
The expander ring 50 fits between the upper member 20 and the lower member 30. Specifically, the expander ring 50 is annular or hollow, with its inner void being referred to as a third axial bore 52. The third axial bore 52 is sized so that the expander ring 50 fits snugly onto the first post 22 and the second post 32. In a preferred embodiment, as shown in FIG. 3, the diameter of the second post 32 is larger than that of the first post 22 and is sufficient to force the expander ring 50 to expand radially when the ring 50 is pushed onto the second post 32. This expansion tends to prevent the lower member 30 from rotating as the screw is turned during installation and removal of the device 10 from the shaft 100.
An alternative embodiment is shown in FIGS. 4-6. This embodiment is utilized for heavier weights where the length of the upper cylindrical member 20, alone or in combination with the length of the expander ring 50, may exceed the length of the screw 40, as shown in FIG. 5. To accommodate this, the lower member 30 further comprises an elongate cylindrical extension 34, concentric with the second post 32, that extends up through the expander ring 50 and into the first axial bore 24 of the upper cylindrical member. In this embodiment, the axial bore 24 is enlarged slightly to receive the extension 34. The second axial bore 36 begins at the upper terminus of the extension 34 and extends axially of sufficient length to receive the barrel 42 of the screw 40. A portion of the second axial bore 36 is threaded as shown.
The upper and lower members 20 and 30 of the device 10 may be constructed from any suitably durable and rigid material, including metals such as brass, aluminum, lead, tungsten, titanium, stainless steel, nickel and their alloys. For simplicity, when a metal is identified herein, such as tungsten, such identification refers to the metal and its alloys known in the art. It is contemplated that composite materials also could be used. The component parts may be manufactured by any conventional machining, casting, molding, or other fabrication technology. Alloys of brass and aluminum are preferred for their relatively low cost, availability, durability, and ease with which they may be worked.
The expander ring 50 may be made from any deformable material with good durability, such as a polymer. The polymer material may be reinforced with a non-polymeric material, such as strands of nylon, to add strength and control the deformation characteristic.
In either embodiment, the principle of operation is the same. The expander ring 50 is mounted on the first and second posts of the upper and lower members 20 and 30, respectively. The screw 40 is inserted through the first axial bore 24 of the upper member 20 and is threaded a few turns into the second axial bore 36. This assembly is inserted into the hollow shaft 100 the desired distance, or, in an embodiment with a flange 26, until the flange 26 abuts the upper end of the shaft 100. (In the first embodiment the barrel 42 of the screw 40 extends through the third axial bore 52 of the expander ring 50, and in the second embodiment, the extension 34 extends through the third axial bore 52. In either case, the screw 40 threads into the second axial bore 36.) As the screw 40 is tightened into the second axial bore 36, the screw's cap 44 bears down on the shoulder formed at the terminus of the enlarged portion of the first axial bore 24 and the lower member 30 is pulled upwards. This screw action longitudinally compresses the expander ring 50 between the upper and lower members 20 and 30 causing the ring to expand radially. This expansion creates a secure friction fit of the device 10 within the shaft 100. The friction fit achieved by the expander ring 50 allows the dimensions of the upper and lower members 20 and 30 to be conservatively sized to fit shafts having varying internal diameters.
Devices 10 having a range of weights can easily be manufactured by making upper cylindrical members of varying lengths or of materials of varying densities (e.g., tungsten, brass, aluminum), or a combination of the two. The device 10 is easily inserted into and secured in a club without the use of adhesives. After loosening the screw 40, the device 10 may be easily extracted from a club by threading an extraction tool into the threads 25 on the upper portion of the first axial bore 24 and pulling. In this way, a range of weights can be tested until a weight providing optimum feel for a given club is selected.
Another embodiment of the present invention is illustrated in FIGS. 7-8. The device 200 comprises an upper cylindrical member 220 and a lower cylindrical member 230 coupled together by a hollow rod 260, a screw 240, a nut 270, and an expander ring 250. As described in more detail below, the screw 240 extends through the lower member 230, through the expander ring 250 and into the nut 270. When tightened, the screw 240 causes the nut 270 to be drawn towards the lower member 230, thus compressing ring 250 and causing it to expand radially. This radial expansion creates a friction fit of the device 200 within a hollow shaft 100, as shown in FIG. 8.
A first axial bore 224 extends through the upper member 220. The upper cylindrical member 220 has a diameter slightly smaller than the inside diameter of the shaft 100 so that the device 200 may be inserted into the shaft 100, as shown in FIG. 8. The upper member 220 may include a flange 226 of a diameter approximating that of the outside of the shaft 100, so that flange 226 acts as a stop when the device 200 is inserted into the shaft 100. The flange 226 may be tapered as shown. Optionally, the side walls 225 of the bore 224 may be threaded to mate with an extraction tool to facilitate removal of the device 200 from the shaft 100.
The hollow rod 260 extends between the upper member 220 and the lower member 230. The rod 260 is hollow. In a preferred embodiment, the upper and lower ends of the hollow rod are threaded and screw into complementary threaded portions of the axial bores of the upper and lower members. The hollow rod also could be press fit or otherwise secured (such as with an adhesive) to the upper and lower members. Optionally, a weighted collar 280 may be mounted upon the rod 260 and fixed in a desired location using the set screw 282, or other similar mechanism.
The lower member 230, the main body of which will generally be of a cylindrical shape sized to fit within the shaft 100, includes a first post 232 extending down from its lower surface. The first post 232 is concentric with (or coaxial with) the lower member 230. A second axial bore 236 extends through the main body of the lower member 30 and into the first post 232. The bore 236 is sized to receive the screw 240, with an enlarged portion near the upper terminus to receive the screw's cap 244 and the remainder sized to accommodate the screw's barrel 242.
The nut 270 is located below the lower member 230. The nut 270 can be of any shape that will fit within the shaft 100 and accommodate the expansion ring, but is preferably round and slightly smaller than the internal diameter of the shaft 100. The nut 270 includes a second post 272 extending from its upper surface. The second post 272 is concentric with (or coaxial with) the nut 270. A second axial bore 276 extends through the second post 272 and, typically, into the main body of the nut 270. The second axial bore 276 is threaded complementary to the threaded portion of the barrel 242 of screw 240.
The expander ring 250 fits between the lower member 230 and the nut 270. Specifically, the expander ring 250 is annular or hollow, with its inner void being referred to as a third axial bore 252. The third axial bore 252 is sized so that the expander ring 250 fits snugly onto the first post 232 and the second post 272. In a preferred embodiment, as shown in FIG. 8, the diameter of the second post 272 is larger than that of the first post 232 and is sufficient to force the expander ring 250 to expand radially when the ring 250 is pushed onto the second post 272. This expansion tends to prevent the nut 270 from rotating as the screw is turned during installation and removal of the device 200 from the shaft 100.
The upper and lower members 220 and 230, the nut 270, the hollow rod 260, and the collar 280 may be made from any suitably durable and rigid material, as described above with respect to the upper and lower members of the device 10. Similarly, the expansion ring 250 may be made from any deformable material with good durability, such as a polymer, including a polymer reinforced with a non-polymeric material, such as strands of nylon, to add strength and control the deformation characteristic.
In one embodiment, inner diameter of the hollow rod 270 and of the first bore 224 are smaller than the cap 244 of the screw 240. Thus, the screw 240 is seated into the enlarged portion of the second bore 236 before the hollow rod 270 is fixed between the upper and lower members. Thus, once the rod 270 is in place, the screw 240 cannot fall out. In practice, the upper and lower members may be removably or permanently affixed to the rod 260, as may be desired for a given application. The ring 250 is mounted on the first and second posts 232 and 272, as described above, and the nut 270 is partially threaded onto the screw 240. This assembly is inserted into a hollow shaft. Then, using an elongate tool extending through the first bore and the hollow rod, the screw is then tightened into the nut, causing the expansion ring 250 to expand radially and creating a friction fit between the device 200 and the shaft 100.
Although the present invention has been described and shown in considerable detail with reference to certain preferred embodiments thereof, other embodiments are possible. The foregoing description is therefore considered in all respects to be illustrative and not restrictive. Therefore, the present invention should be defined with reference to the claims and their equivalents, and the spirit and scope of the claims should not be limited to the description of the preferred embodiments contained herein.

## Claims

1. A device for selectively weighting the handle end of a hand-held implement with a hollow shaft, comprising:
an upper cylindrical member sized to fit within said shaft, comprising a first axial bore extending through said upper member;
a lower cylindrical member sized to fit within said shaft, and comprising a first post, coaxial with said member and extending downward therefrom, and a second axial bore, extending through said lower member including through said first post;
a hollow rod, coaxial with said first and second bores, with an upper end and a lower end, the upper end coupled to said upper cylindrical member and said lower end coupled to said lower cylindrical member;
a screw comprising an elongate barrel, at least part of which is threaded and sized to fit through said bores, and a cap larger in diameter than said barrel;
a nut, sized to fit within said shaft and comprising a second post extending upward from said nut and a third axial bore extending through said second post and sized and threaded to receive the barrel of said screw; and
a deformable expansion ring located between said lower cylindrical member and said nut, said ring sized to fit within said hollow shaft when in an non-deformed state and sized to fit snugly onto said posts;

wherein the barrel of said screw extends through said second bore and said ring and is threaded into said third axial bore, with the cap of said screw bearing against the lower member, such that when said device is inserted into said hollow shaft and said screw is tightened, said lower member and nut axially compress said ring and cause it to expand radially against the inner wall of said hollow shaft.

2. The device of claim 1, wherein said second post is larger in diameter than said first post, causing said ring to expand radially when fit onto said second post.

3. The device of claim 1, wherein said upper member further comprises a flange extending from its upper surface, said flange being larger in diameter than the inside diameter of said hollow shaft.

4. The device of claim 3, wherein said flange is tapered.

5. The device of claim 1, wherein said second axial bore comprises an enlarged upper portion sized to receive the cap of said screw.

6. The device of claim 5, wherein the cap of said screw is larger than the inner diameter of said hollow rod.

7. The device of claim 1, wherein a portion of the wall of the first bore is threaded to receive a complementarily threaded extraction tool to facilitate removal of said device from said shaft.

8. The device of claim 1, wherein said expansion ring is made of a polymeric material.

9. The device of claim 8, wherein said polymeric material is reinforced with a nonpolymeric material to decrease its deformity.

10. The device of claim 1, further comprising a collar mounted on said rod.

11. The device of claim 10, further comprising a collar mounted on said rod.

12. A device for selectively weighting the handle end of a hand-held implement with a hollow shaft, comprising:
an upper cylindrical member sized to fit within said shaft;
a lower cylindrical member sized to fit within said shaft and comprising a first post extending downward therefrom;
a hollow rod with an upper end and a lower end, the upper end coupled to said upper member and said lower end coupled to said lower member;
a nut, sized to fit within said shaft and comprising a second post extending upward from said nut;
a deformable expansion ring located between said lower member and said nut, said ring sized to fit within said hollow shaft when in an non-deformed state and sized to fit snugly onto said posts;

wherein each of said upper member, lower member, and nut comprises an axial bore therethrough, and the bore in said nut is threaded; and
a screw comprising an elongate barrel sized to fit through said bores and a cap larger in diameter than said barrel, at least part of said barrel being threaded complementary to said nut;

wherein the barrel of said screw extends through the bore in said lower member and through said ring and is threaded into said nut, with the cap of said screw bearing against the lower member, such that when said device is inserted into said hollow shaft and said screw is tightened, said lower member and nut axially compress said ring and cause it to expand radially against the inner wall of said hollow shaft.

13. The device of claim 12, wherein said second post is larger in diameter than said first post, causing said ring to expand radially when fit onto said second post.

14. The device of claim 12, wherein said upper member further comprises a flange extending from its upper surface, said flange being larger in diameter than the inside diameter of said hollow shaft.

15. The device of claim 14, wherein said flange is tapered.

16. The device of claim 12, wherein the bore through said lower member comprises an enlarged upper portion sized to receive the cap of said screw.

17. The device of claim 16, wherein the cap of said screw is larger than the inner diameter of said hollow rod.

18. The device of claim 12, wherein a portion of the wall of the bore through said upper member is threaded to receive a complementarily threaded extraction tool to facilitate removal of said device from said shaft.

19. The device of claim 12, wherein said expansion ring is made of a polymeric material.

20. The device of claim 19, wherein said polymeric material is reinforced with a nonpolymeric material to decrease its deformity.