# Patent

## Title
Rail mounting apparatus for electronic device

## Abstract

A rail mount is provided for positioning an electronic device such as a flat panel display that is mounted to a support arm. The rail mount includes a wall mount and lower and upper mounts received by the wall mount. The wall mount is adapted for attaching to a surface and includes a pair of elongated rails having an axis therebetween. The lower and upper mounts are received within the rails, and each includes a central opening aligned along the axis. An endcap of the support arm is received within the lower and upper mounts and is rotatable about the axis.

## Background
BACKGROUND OF THE INVENTION
The present invention relates to a mounting apparatus for positioning electronic devices. More particularly, the present invention relates to a rail mounting apparatus for supporting an electronic device such as a flat panel display mounted on an arm assembly.
In the past people have placed video monitors and other electronic equipment on desks, tabletops, or upon other equipment such as personal computers or workstations. One drawback to these configurations is the reduction in available workspace taken up by the equipment. Another drawback is the inability to place the equipment in a desired location. A further drawback is the potential for eye strain, neck strain and/or a cumulative trauma disorder such as carpel tunnel syndrome from poor placement of devices such as monitors and keyboards.
Different solutions have been provided in order to overcome these obstacles. For example, in one solution, a monitor stand or printer stand elevates the apparatus over other equipment on a desk. While this may free up workspace, it often places the equipment in an undesirable location. Another solution employs a mechanical extension arm to support the monitor. Extension arms free up workspace and allow users to place the equipment where it is wanted. One such extension arm is shown and described in U.S. Pat. No. 6,478,274, entitled “Arm Apparatus for Mounting Electronic Devices,” which is fully incorporated by reference herein. Another type of extension arm is shown and described in U.S. Pat. No. 6,409,134, entitled “Arm Apparatus For Mounting Electronic Devices With Cable Management System,” which is fully incorporated by reference herein.
These extension arms may attach to a workspace and provide for substantial freedom of movement of the monitor or other equipment near the workspace. However, in many cases it is not desirable to tie the extension arm to the workspace itself. In these situations, the extension arm may be mounted to a wall near the workspace using a wall mount assembly. In the past, such assemblies have used a single mounting piece that connects to the extension arm and attached to the wall. Unfortunately, this design may be unable to manage heavy or bulky loads, e.g., large screen monitors. Thus, there is a need for a wall mount assembly capable of handling these kinds of loads.
It is often desirable to obtain additional freedom of movement beyond that provided by the extension arm. A tilting device can be used to accomplish this goal. The tilting device connects between the extension arm and the equipment, allowing the equipment to rotate about one or more axis. One such tilting device is shown and described in U.S. Pat. No. 6,505,988, entitled “Tilter for Positioning Electronic Devices,” which is fully incorporated by reference herein. However, existing tilter devices may not be fully compatible with heavy and/or bulky equipment, such as large screen monitors. Therefore, a need exists for tilting devices to address this concern.
SUMMARY OF THE INVENTION
In accordance with an embodiment of the present invention, a rail mount is provided for adjustably mounting a support arm. The rail mount comprises a wall mount, a lower mount, an upper mount and an endcap. The wall mount is adapted for attaching to a surface, and has a pair of elongated rails and an axis defined therebetween. The lower mount is received within the pair of elongated rails. The lower mount has a central opening aligned along the axis. The upper mount is also received within the pair of elongated rails. The upper mount has a central opening aligned along the axis. The endcap is adapted to be coupled to the support arm. The endcap has lower and upper ends received within the central openings of the lower and upper mounts, respectively. The endcap is rotatable about the axis with the upper and lower mounts.
In one example, the rail mount further comprises a lower bushing and an upper bushing. The lower bushing is received within the central opening of the lower mount and the upper bushing is received within the central opening of the upper mount. The lower end of the endcap is received within the lower bushing and the upper end of the endcap is received within the upper bushing. The lower bushing preferably includes a lip disposed between a top portion of the lower mount and the lower end of the endcap. Alternatively, the lower bushing includes top and bottom bushings. In this case, the top bushing is received within a first end of the lower mount central opening and the bottom bushing is received within a second end of the lower mount central opening. More preferably, the top bushing includes a lip disposed between a top portion of the lower mount and the lower end of the endcap. In another alternative, the upper bushing includes a lip disposed between a bottom portion of the upper mount and the upper end of the endcap.
The lower mount is preferably permanently affixed to the wall mount. Alternatively, the lower mount is slideably received by the pair of elongated rails. Preferably, the upper mount includes a retaining mechanism for affixing the upper mount to the wall mount. In this case, the wall mount may include a hole formed therein and the retaining mechanism may also include a hole positioned for alignment with the wall mount hole. The aligned holes are adapted to receive a fastener so as to secure the retaining mechanism to the wall mount. In another alternative, the upper mount is slideably received by the pair of elongated rails.
In a further alternative, the rail mount also includes a locking mechanism adapted to prevent rotation of the endcap about the axis. Preferably, the locking mechanism is a set screw. In an example, the set screw is adapted to threadedly engage the upper mount and the upper bushing. In another example, the set screw is adapted to threadedly engage the lower mount and the lower bushing.
In yet another alternative, the lower mount comprises a body, a T structure and a pair of flanges. The body includes the central opening therein. The T structure is attached to the body. The pair of flanges is disposed on either side of the body. In this alternative, the T structure is insertable into the pair of rails along a first face thereof and the pair of flanges is disposed over the pair of rails along a second face thereof. In one example, the lower mount is permanently affixed to the wall mount by securing a portion of the T structure to the wall mount. In another example, the lower mount is permanently affixed to the wall mount by securing the pair of flanges to the second face of the rails.
In a further alternative, the upper mount comprises a body, a T structure and a pair of flanges. The body includes the central opening therein. The T structure is attached to the body. The pair of flanges is disposed on either side of the body. In this alternative, the T structure is insertable into the pair of rails along a first face thereof and the pair of flanges is disposed over the pair of rails along a second face thereof. Preferably, the T structure is an extended T structure having a retaining mechanism for affixing the upper mount to the wall mount. More preferably, the wall mount includes a hole formed therein and the retaining mechanism also includes a hole positioned for alignment with the wall mount hole. In this case, the aligned holes are adapted to receive a fastener so as to secure the retaining mechanism to the wall mount.
In another alternative, the rail mount further comprises a lower shaft attached to the lower end of the endcap and an upper shaft attached to the upper end of the endcap. The lower shaft and the upper shaft are received within the central openings of the lower mount and the upper mount, respectively, and the lower and upper shafts are rotatable about the axis. Preferably, at least one of the lower shaft and the upper shaft is removably attached.
In accordance with another embodiment of the present invention, a rail mount is provided for adjustably mounting an endcap of a support arm. The rail mount comprises a wall mount, a lower mount, an upper mount and the endcap. The wall mount is adapted for attaching to a surface, and has a pair of elongated rails and an axis defined therebetween. The lower mount is received by the pair of elongated rails. The lower mount includes a central opening aligned along the axis, and this central opening has a bearing surface thereon. The upper mount is also received by the pair of elongated rails. The upper mount includes a central opening aligned along the axis, and this central opening also has a bearing surface thereon. The endcap has opposite first and second ends. A first shaft extends from the first end and a second shaft extends from the second end. The first shaft is received within the lower mount central opening, the second shaft is received within the upper mount central opening and the endcap is rotatable about the axis.
In an example, the lower mount is secured to the wall mount. In another example, the lower mount is permanently affixed to the wall mount. Alternatively, the lower mount may be slideably received by the pair of elongated rails. In another alternative, the upper mount is slideably received by the pair of elonged rails. In a further alternative, the rail mount further comprises a means for securing the endcap to prevent rotation about the axis.
In yet another alternative, the lower mount comprises a body having, a T structure and a pair of flanges. The body has the central opening therein. The T structure is attached to the body. The pair of flanges is disposed on either side of the body. In this alternative, the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over the pair of elongated rail along a second face thereof.
In a further alternative, the upper mount comprises a body having, a T structure and a pair of flanges. The body has the central opening therein. The T structure is attached to the body. The pair of flanges is disposed on either side of the body. In this alternative, the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over the pair of elongated rail along a second face thereof. Preferably, the T structure is an extended T structure having a retaining mechanism for affixing the upper mount to the wall mount.
In accordance with yet another embodiment of the present invention, a rail mount system is provided. The rail mount system comprises a wall mount, lower and upper mounts, a support and an endcap. The wall mount is adapted for attaching to a surface, and has a pair of elongated rails and an axis defined therebetween. The lower mount is received within the pair of elongated rails. The lower mount has a central opening aligned along the axis. The upper mount is also received within the pair of elongated rails. The upper mount has a central opening aligned along the axis. The support is for supporting a device. The endcap is coupled to the support arm. The endcap has lower and upper ends received within the central openings of the lower and upper mounts, respectively. The endcap is rotatable about the axis. In an alternative, the rail mount system further comprises lower and upper shafts attached to the lower and upper ends of the endcap, respectively. In this case, the lower shaft is received within the central opening of the lower mount and the upper shaft is received within the central opening of the upper mount, and the shafts are rotatable about the axis. In one example, the lower shaft is integral with the lower end of the endcap. In another example, the upper shaft is removably attached to the upper end of the endcap.
In accordance with a further embodiment of the present invention, a rail mount system is provided. The rail mount comprises a wall mount, a lower mount, an upper mount, a support and an endcap. The wall mount is adapted for attaching to a surface, and has a pair of elongated rails and an axis defined therebetween. The lower mount is received by the pair of elongated rails. The lower mount includes a central opening aligned along the axis, and this central opening has a bearing surface thereon. The upper mount is also received by the pair of elongated rails. The upper mount includes a central opening aligned along the axis, and this central opening also has a bearing surface thereon. The support is for supporting a device. The endcap is coupled to the support, and has opposite first and second ends. A first shaft extends from the first end and a second shaft extends from the second end. The first shaft is received within the lower mount central opening, the second shaft is received within the upper mount central opening and the endcap is rotatable about the axis. In one example, the first shaft is integral with the first end of the endcap. In another example, the second shaft is removably attached to the second end of the endcap.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 illustrates a rail-mounted extension arm assembly connected to a tilting device for adjustably mounting an electronic device in accordance with an embodiment of the invention.
FIG. 2 illustrates a detailed view of the extension arm of FIG. 1.
FIG. 3 illustrates a view of a rail mounting assembly in accordance with an embodiment of the present invention.
FIGS. 4A–C illustrate several views of the rail mounting assembly in accordance with an embodiment of the invention.
FIGS. 5A–B illustrate views of upper and lower mounts of a rail mounting assembly in accordance with an embodiment of the invention.
FIGS. 6A–B illustrate perspective views of a tilter device in accordance with an embodiment of the invention.
FIG. 7 is an exploded assembly drawing of a tilter assembly in accordance with an embodiment of the invention.
FIGS. 8A–B illustrate a tilter shaft holder in accordance with an embodiment of the invention.
FIGS. 9A–C illustrate a tilter arm in accordance with an embodiment of the invention.
FIG. 10. is an exploded assembly drawing of a torsional tilter assembly in accordance with another embodiment of the invention.



DETAILED DESCRIPTION
The aspects, features and advantages of the present invention will be appreciated when considered with reference to the following description of preferred embodiments and accompanying figures. In describing the preferred embodiments of the invention illustrated in the figures, specific terminology will be used for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each term selected includes all technical equivalents that operate in a similar manner to accomplish a similar purpose.
FIG. 1 illustrates an extension arm 100 engaged at one end to a rail mount 200 and attached to a tiling device 300 at the other end. The rail mount 200 may be affixed to a wall or other substantially flat surface. The features of the rail mount 200 will be explained in more detail below with regard to FIGS. 3–5. The tilting device 300 is adapted to attach to an electronic device, and provides a bias or counterbalance so that the electronic device can be readily maintained in a desired position. While the electronic device is described below as a flat screen monitor or other video monitor, the invention is not limited to use with such devices, and may be used with a wide variety of equipment. The features of the tilting device 300 will be explained in more detail below with regard to FIGS. 6–10.
The extension arm 100 may be a conventional extension arm, and will now be described generally with reference to FIG. 2. Preferably, the extension arm 100 is one of the types fully described in above-referenced U.S. Pat. Nos. 6,409,134 and 6,478,274. As shown in FIG. 2, the extension arm 100 includes a first endcap 102, an arm 120, a second endcap 130 and a forearm extension 140.
The first endcap 102 includes a housing 104 attached to one end of the arm 120 by, for example, pins 106. At least one shaft 108 is adapted for connection to the rail mount 200. Preferably, the shaft 108 comprises a lower shaft 108a and an upper shaft 108b separately engaged to the housing 104. One or both of the lower shaft 108a and the upper shaft 108b may be integrally molded with an endwall of the housing 104. Alternatively, one or both of the lower shaft 108a and the upper shaft 108b may be secured to the housing 104 by sleeves 110. In this case, the sleeves 110 may be affixed to the top and bottom endwalls of the housing 104 by screws 112. The shaft 108 may be covered at either end by top hat plugs 114 to enhance the visual appearance.
The arm 120 is preferably formed of an upper housing 122 and a lower housing 124. The upper housing 122 and the lower housing 124 define a chamber therebetween containing, e.g., a gas spring (not shown). The gas spring is preferably adjustably mounted at one end within the first endcap 102 and at the other end to, e.g., a ball stud mounted within the upper housing 122. As shown in FIG. 2, the arm 120 may include one or more external cable ties 126 in order to secure the cable of an electronic device supported by the extension arm 100. Alternatively, the cable may be secured within the arm 120 as shown and described in U.S. Pat. No. 6,409,134.
The second endcap 130 has a housing 132 attached to the second end of the arm 120 by, for example, pins 106. A shaft 134 preferably extends out of the top of the housing 132 and connects to the forearm extension 140. The forearm extension 140 includes a body 142 having channels 144 and 146 at each end thereof. The shaft 134 is received within the channel 146, and the forearm extension 140 is rotatable about the shaft 134. A bushing 160 may be received within the channel 144. The tilting device 300 can be inserted into the bushing 160, and is rotatable within the channel 144. The forearm extension 140 preferably has a locking mechanism for restricting movement of the tilting device 300 within the channel 144. The locking mechanism may be a set screw 148 that is insertable into a wall of the channel 144. When the set screw 148 is tightened, it causes the bushing 160 to flex inward and frictionally engage the tilting device 300 and thus prevent the tilting device 300 from rotating within the channel 144.
The upper channel 122, the lower channel 124, the first endcap 102 and the second endcap 130 are configured so as to form an adjustable parallelogram. When configured, the housing 104 of the first endcap 102 and the housing 132 of the second endcap 130 point in opposite directions. The shape of the parallelogram is retained by the gas spring within the chamber of the arm 120. Generally, the gas spring is sized so as to have a fixed length until an upward or downward force is exerted at the second endcap 130 that exceeds the gas spring's designed resistance. Thus, the gas spring retains the parallelogram shape when the only force exerted at the second endcap 130 is the weight of the flat screen device. However, the gas spring permits the parallelogram shape to be adjusted when a user pushes the flat screen device, which is preferably coupled to the forearm extension 140 by means of the tilting device 300, up or down.
Referring back to FIG. 1, it can be seen that both the upper shaft 108b and the lower shaft 108a are engaged with the rail mount 200. FIG. 3 illustrates the rail mount 200 in more detail. The rail mount 200 includes a wall mount 202, a lower mount 220 and an upper mount 250. The wall mount 202 may be formed of a metal or other suitable material. The wall mount 202 includes a pair of opposing, parallel rails 204, which define an elongated opening to receive the lower mount 220 and the upper mount 250. An axis A is defined along a line between the rails 204. The shafts 108a,b of the first endcap 102 are pivotal about the axis A, as will be described below. The wall mount 202 may have one or more holes 206 adapted to receive fasteners for attaching the wall mount 202 to a surface. While the holes 206 are shown in FIGS. 4A–C spaced along the axis A between the rails 204, the holes 206 may be located in any position on the wall mount 202. Preferably, the holes 206 are located so that they are not covered by or interfere with placement of the lower mount 220 and the upper mount 250. As seen in FIGS. 4A–C, the wall mount 202 may also include holes 208 for attaching the upper mount 250, as will be explained below.
It can be seen in FIGS. 4B and 5B, that the lower mount 220 includes a body 222, a “T” structure 224, and flanges 226. The body 222 includes a central opening 230, which would be aligned along the axis A. The central opening 230 is adapted to receive a bottom bushing 232 as seen in FIG. 3. The bottom end of the lower shaft 108a of the first endcap 102 is insertable into the bottom bushing 232. The bottom bushing 232 provides a bearing surface upon which the bottom end of the lower shaft 108a may rotate. Preferably, the bottom bushing 232 is made of plastic, providing a smooth surface that minimizes friction and avoids metal-to-metal contact between the lower shaft 108a and the body 222. Moreover, a lip 246 of the bottom bushing 232 (FIG. 4B) preferably protrudes from the central opening 230 and acts as a washer between the lower sleeve 110 of the first endcap 102 and the body 222. This again minimizes friction, and avoids metal-to-metal contact. The bottom bushing 232 may comprise separate pieces 232a and 232b, as shown in FIG. 4B. The piece 232a preferably includes the lip 246. The separate pieces 232a and 232b may be press fit into the central opening 230.
As seen in FIG. 3, the T structure 224 is insertable into the rails 204, and the flanges 226 ride over the rails 204. The T structure 224 and the flanges 226 are structured to engage opposite faces of the rails 204. Thus, the lower mount 220 can slideably engage the rails 204 along the axis A. The lower mount 220 may be removably or permanently affixed to the wall mount 202. As shown in FIG. 4A, the lower mount is preferably permanently attached to the wall mount 202 by welding the T structure 224 to the body of the wall mount 202 and/or by welding the flanges 226 to the rails 204.
Returning to FIG. 3, a wrapper 236 may cover the body 222. The wrapper 236 may be, for example, plastic sheeting to prevent abrasion between the arm 120 and the body 222. The wrapper 236 may be attached to the body 222 using screws or other fasteners 238 that are insertable into holes 242, which are shown in FIG. 5B. Alternatively, the wrapper 236 may be glued or otherwise adhered to the body 222. The wrapper 236 may be selected based upon color, texture, durability, cost and/or other criteria.
The body 222 preferably includes a locking mechanism for restricting movement of the bottom end of the lower shaft 108a within the central opening 230. As shown in FIG. 4B, the locking mechanism is preferably a set screw 240 that is insertable into a hole 234 in a wall of the body 222. When the set screw 240 is tightened, it causes the bottom bushing 232 to flex inward and frictionally engage the bottom end of the lower shaft 108a and thus prevent the first endcap 102 from rotating about the axis A. Alternatively, the locking mechanism may be any other mechanism, e.g., a latch, clamp, clasp or hasp, which is capable of performing the equivalent function to constrict rotation about the axis A. When the bottom bushing 232 comprise the separate pieces 232a and 232b, the set screw 240 is preferably placed to cause the piece 232a to flex inward and frictionally engage the bottom end of the lower shaft 108a. 
The upper mount 250 is illustrated by the exploded view of FIG. 5A. The upper mount 250 includes a body 252, an extended “T” structure 254, and flanges 256. The body 252 includes a central opening 260, which will be aligned with the axis A and the central opening 230 of the lower mount 220 when the upper mount 250 is inserted into the rails 204. The central opening 260 is adapted to receive a top bushing 262, which may be press fit therein. The top end of the upper shaft 108b of the first endcap 102 is insertible into the top bushing 262. The top bushing 262 provides a bearing surface upon which the top end of the upper shaft 108b may rotate. Preferably, the top bushing 262 is made of plastic, providing a smooth surface that minimizes friction and avoids metal-to-metal contact between the upper shaft 108b and the body 252. Moreover, a lip 276 of the top bushing 262 (FIG. 5A) preferably protrudes from the central opening 260 and acts as a washer between the upper sleeve 110 of the first endcap 102 and the body 252. This again minimizes friction, and avoids metal-to-metal contact.
As seen in FIG. 3, the extended T structure 254 is insertable into the rails 204, and the flanges 256 ride over the rails 204. Thus, the upper mount 250 can slideably engage the rails 204 along the axis A. The extended T structure 254 preferably includes a portion 258 that extends past the body 252. The portion 258 preferably includes one or more holes 268 having the same size and spacing as the holes 208 of the wall mount 202. The upper mount 250 may be removably affixed to the wall mount 202 using a retaining mechanism. For example, the retaining mechanism may be screws 272 or other fasteners inserted through the holes 268 into the holes 208 of the wall mount 202.
As seen in FIG. 3, a wrapper 266 may cover the body 252. The wrapper 266 may be, for example, a plastic sheeting to prevent abrasion between the arm 120 of the extension arm 100 and the body 252. The wrapper 266 may be attached to the body 252 using screws or other fasteners 258 that are insertable into holes 274, which are shown in FIG. 5A. Alternatively, the wrapper 266 may be glued or otherwise adhered to the body 252. The wrapper 266 may be selected based upon color, texture, durability, cost and/or other criteria.
Returning to FIG. 1, it can be seen that the lower and upper shafts 108a,b of the first endcap 102 are securely retained by the lower mount 220 and the upper mount 250, respectively. A user may adjust the placement of a flat screen monitor by pivoting the lower and upper shafts 108a,b about the axis A. Once the desired position is attained, the user can secure the shafts 108a,b by tightening the set screws 240 and 270 in the lower mount 220 and the upper mount 250, respectively.
As described above, the lower mount 220 need not be permanently affixed to the wall mount 202. Instead, it is possible to adjustably position the lower mount 220 and the upper mount 250 at desired points along the axis A by removably securing the lower mount 220 and the upper mount 250 to the wall mount 202. For example, the extended T structure 254 having the holes 268 may be used in place of the T structure 224. In this example, the wall mount 202 may include a series of holes 208 spaced along the axis A. The user could affix the wall mount 202 to a surface, position the lower mount 220 at a desired height by selecting the appropriate pair of holes 208, and affix the lower mount to the wall mount 202 by fastening screws 272 through the holes 268 into the selected holes 208. Then the lower end of the lower shaft 108a is inserted into the central opening 230 of the lower mount 220. The upper mount 250 is then lowered along the rails 204 until the upper end of the upper shaft 108b is engaged by the central opening 260 of the upper mount 250.
As shown in the figures and described above, the rail mount 200 retains the extension arm 100 and allows it to rotate about the axis A so that a user may position a flat panel monitor in a desired location. The load and the torque generated by the flat panel monitor are distributed across both the lower mount 220 and the upper mount 250. The upper mount 250 ensures that the shafts 108a,b are securely retained, and allows the rail mount 200 to sustain a heavier load than situations in which only the lower mount 220 is used.
The tilting device 300 is shown in detail in FIGS. 6A and 6B. It includes an adapter plate 302 and a tilter assembly 340. The adapter plate 302 may be secured to a flat screen monitor by screws 304 inserted through slots 310. Preferably, a lock washer 306 and a flat washer 308 are placed between the head of each screw 304 and the adapter plate 302. A base plate pad 312 may be secured to the adapter plate 302 by one or more screws 314. The base plate pad 312 serves to prevent abrasion of the adapter plate 302 with the arm 120, and is preferably the same material as the wrappers 236 and 266 of the rail mount 200. The adapter plate 302 preferably also includes one or more holes 316 along a side 318 and one or more holes 320 in a central portion 322 for securing components of the tilter assembly 340, as will be described below.
The tilter assembly 340 includes tilter shaft holders 342, bushings 344, a tilter shaft 346, an arm mount 348, a tilter arm 350, at least one spring 352 and a locking mechanism 354. The tilter shaft holders 342 may be affixed to the adapter plate 302 by fasteners 324 inserted through the holes 320 in the adapter plate 302 and through the holes 372 (FIG. 7) in a base portion of the tilter shaft holders 342. As shown in FIGS. 6A–B, two tilter shaft holders 342 engage the tilter shaft 346, which is rotatable about an axis B. In alternate embodiments, a single tilter shaft holder 342 may engage one or both ends of the tilter shaft 346. The tilter shaft holder(s) 342 is preferably a metal such as aluminum.
The tilter shaft holder 342 is shown in more detail in the side and bottom views of FIGS. 8A–B, respectively. A shaft opening 360 is dimensioned so as to receive the bushing 344 and the tilter shaft 346 therein. A slot 362 is provided along the sidewall of the shaft opening 360. Preferably, the slot 362 extends the length of the shaft opening 360. A bore 374 preferably extends through a first flange 376 into a stem 378 of the tilter shaft holder 342. The tilter shaft holder 342 may include a second flange 380 opposite the first flange 376. The locking mechanism 354 is preferably a set screw, and the bore 374 is preferably at least partly threaded to receive the set screw. The threads of the set screw may be coated with nylon to securely engage the set screw with the bore 374. Alternatively, the locking mechanism 354 may be any other mechanism, e.g., a latch, clasp, hasp or clamp, which performs the equivalent function to constrict rotation about the axis B.
As seen in the exploded view of FIG. 7, the bushing 344 includes a slot 364 provided along its sidewall. Preferably, the slot 364 extends the length of the sidewall of the bushing 344 such that the bushing 344 has a non-closed annular shape. The bushing 344 is preferably a metal such as bronze. The bushing 344 is inserted into the shaft opening 360. The slot 364 of the bushing 344 need not be aligned with the slot 362 of the tilter shaft holder 342. The tilter shaft 346 may then be inserted into shaft opening 360.
A washer 366 and a retaining ring 368 may be inserted over the tilter shaft 346 and the bushing 344. An endcap 370 may cover this portion of the tilter assembly 340. The endcap 370 may be a plastic plug or other suitable covering.
The arm mount 348 may be inserted into the channel 144 of the forearm extension 140 (FIG. 2). As seen in FIG. 7, the arm mount 348, in the nature of a shaft, may extend perpendicularly through the tilter shaft 346. Preferably, both the arm mount 348 and the tilter shaft 346 are a metal such as aluminum. The arm mount 348 may be welded to the tilter shaft 346. When the arm mount 348 is securely attached to the forearm extension 140, the adapter plate 302 may be adjusted, rotating about the axis B until the electronic device is appropriately positioned. Then the locking mechanism 354 may be engaged by, e.g., inserting the set screw into the bore 374 and tightening to close the slot 362 and the slot 364, as seen in FIG. 6B, to restrict motion about the axis B. A lock washer 356 and/or a protective washer 358 may separate the head of the set screw from the tilter shaft holder 342.
As seen in FIG. 9, the tilter arm 350 preferably attaches to the tilter shaft 346 by connection to an end of the arm mount 348. The tilter arm 350 may be welded to the arm mount 348. At the end of the tilter arm 350, one or more holes or slots 382 are preferably provided for the springs 352 to engage. The springs 352 attach at one end to the holes 316 along the side 318 of the adapter plate 302 and attach at the other end to the holes 382 in the tilter arm 350. One or more of the springs 352 is preferably removable, which allows the user to adjust the biasing/counterbalancing. Preferably, the end 384 of the tilter arm 350 is shaped so that tilter arm 350 does not interfere with or otherwise contact the springs 352. As seen in the figure, the end 384 has a “J” shape to achieve this goal.
The springs 352 provide a counterbalance or bias to ensure that a heavy and/or bulky electronic device does not cause the adapter plate 302 to rotate about the axis B even though the locking mechanism 354 is engaged. While a single spring 352 may be used, preferably two or more springs are employed. As seen in FIG. 6B, the springs 352 may include different kinds of springs 352a and 352b, which may be selected depending upon the weight of the electronic device attached to the adapter plate 302. The springs 352 a,b may be selected to have different spring tensions. The springs 352 are preferably made from steel spring wire. The springs 352 may be viewed generally as a biasing device, and other devices or structures capable of providing such biasing may be using in place of or complementary with the springs 352.
In an alternate embodiment shown in FIG. 10, a tilter assembly 400 is provided having an internal torsion spring to achieve the same result as the external springs 352 and the tilter arm 350. The tilter assembly 400 includes a tilter shaft holder 402, a bushing 420, a tilter shaft 430, an arm mount 440, a torsion spring 450, a tension mechanism 460 and a locking mechanism 470. The tilter shaft holder 402 may be affixed to the adapter plate 302 (FIGS. 6A–B) by the fasteners 324 inserted through the holes 320 in the adapter plate 302 and through holes 408 in a base portion of the tilter shaft holder 402. As shown in FIG. 10, two tilter shaft holders 402 engage the tilter shaft 430, which is rotatable about an axis C. In alternate embodiments, a single tilter shaft holder 342 may engage one or both ends of the tilter shaft 346. The tilter shaft holder(s) 402 is preferably a metal such as aluminum.
A shaft opening 404 is dimensioned so as to receive the bushing 420 and the tilter shaft 430 therein. A slot 406 is provided along the sidewall of the shaft opening 404. Preferably, the slot 406 extends the length of the shaft opening 404. A bore (not shown) preferably extends through a first flange 408 into a stem 410 of the tilter shaft holder 402, as with the bore 374 of the tilter shaft holder 342 (FIG. 8A). The tilter shaft holder 402 may include a second flange 412 opposite the first flange 408. The locking mechanism 470 is preferably a set screw, and the bore is preferably at least partly threaded to receive the set screw. The threads of the set screw may be coated with nylon to securely engage the set screw with the bore. Alternatively, the locking mechanism 470 may be any other mechanism, e.g., a clasp, hasp, latch or clamp, which performs the equivalent function to constrict rotation about the axis C. The tilter shaft holder 402 preferably includes one or more recesses 414 and a hole 416 for receiving the tension mechanism 460, as will be described below.
The bushing 420 includes a slot 422 provided along its sidewall. Preferably, the slot 422 extends the length of the sidewall of the bushing 420 such that the bushing 420 has a non-closed annular shape. The bushing 420 is preferably a metal such as bronze. The bushing 420 is inserted into the shaft opening 404. The slot 422 of the bushing 420 need not be aligned with the slot 406 of the tilter shaft holder 402. The tilter shaft 430 may then be inserted into shaft opening 404.
The arm mount 440 may be inserted into the channel 144 of the forearm extension 140 (FIG. 2). As seen in FIG. 10, the arm mount 440 may extend perpendicularly through the tilter shaft 430. Preferably both the arm mount 440 and the tilter shaft 430 are a metal such as aluminum. The arm mount 440 may be welded to the tilter shaft 430. When the arm mount 440 is securely attached to the forearm extension 140, the adapter plate 302 may be adjusted, rotating about the axis C until the electronic device is appropriately positioned. Then the locking mechanism 470 is engaged by, e.g., inserting the set screw into the bore and tightening to close the slot 406 and the slot 422 to restrict rotation about the axis C. A lock washer 472 and/or a protective washer 474 may separate the head of the set screw from the tilter shaft holder 402.
The torsion spring 450 preferably includes a first tang 452 and a second tang 454. The torsion spring 450 is so dimensioned as to be insertable into the tilter shaft 430. The tilter shaft 430 preferably includes a hole 432 to receive the first tang 452 in order to secure one end of the torsion spring 450. After the torsion spring 450 is inserted into the tilter shaft 430, the tension mechanism 460 may be applied.
The tension mechanism 460 preferably includes a body 462, a recess 464, one or more bosses 466 and a cap 468. The body 462 is insertable into the interior of the torsion spring 450, and the recess 464 receives the second tang 454. Before fully inserting the tension mechanism 460, the torsion spring 450 may be pre-tensioned to achieve a desired torque preload value by partly inserting the tension mechanism 460 and rotating it about the axis C. Preferably, the cap 468 is hex-shaped so that a user may employ a conventional hex wrench to pre-tension the torsion spring 450. After pre-tensioning, the tension mechanism 460 may be fully inserted so that the bosses 466 securely engage the recesses 414. Preferably, the recesses 414 and the bosses 466 are square-shaped. Upon full insertion of the tension mechanism 460, the cap 468 securely maintains the torsion spring 450 within the shaft opening 404. The tension mechanism 460 may be secured by, for example, a retaining screw 418 or other device inserted into the hole 416 of the tilter shaft holder 402 to engage the recess 464.
The torsion spring 450 provides a counterbalance or bias to ensure that a heavy and/or bulky electronic device does not cause the adapter plate 302 to rotate about the axis C even though the locking mechanism 470 is engaged. The torsion spring 450 may be selected depending upon the weight of the electronic device attached to the adapter plate 302. The torsion spring 450 is preferably made from steel spring wire.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.

## Claims

1. A rail mount for adjustably mounting a support arm, the rail mount comprising:
a wall mount adapted for attaching to a surface, the wall mount having a pair of elongated rails and an axis defined therebetween;
a lower mount received within the pair of elongated rails and having a central opening aligned along the axis;
an upper mount received within the pair of elongated rails and having a central opening aligned along the axis; and
an endcap adapted to be coupled to the support arm, the endcap having a lower end received within the central opening of the lower mount and an upper end received within the central opening of the upper mount, the endcap rotatable about the axis with the upper and lower mounts;
wherein a first one of the lower and upper mounts is adjustable along the pair of elongated rails relative to a second one of the lower and upper mounts.

2. The rail mount of claim 1, further comprising a lower bushing received within the central opening of the lower mount and an upper bushing received within the central opening of the upper mount, the lower end of the endcap being received within the lower bushing and the upper end of the endcap being received within the upper bushing.

3. The rail mount of claim 2, wherein the lower bushing includes a lip disposed between a top portion of the lower mount and the lower end of the endcap.

4. The rail mount of claim 2, wherein the lower bushing includes a top bushing and a bottom bushing, the top bushing being received within a first end of the lower mount central opening and the bottom bushing being received within a second end of the lower mount central opening.

5. The rail mount of claim 4, wherein the top bushing includes a lip disposed between a top portion of the lower mount and the lower end of the endcap.

6. The rail mount of claim 2, wherein the upper bushing includes a lip disposed between a bottom portion of the upper mount and the upper end of the endcap.

7. The rail mount of claim 1, wherein the lower mount is permanently affixed to the wall mount.

8. The rail mount of claim 1, wherein the lower mount is slideably received by the pair of elongated rails.

9. The rail mount of claim 1, wherein the upper mount includes a retaining mechanism for affixing the upper mount to the wall mount.

10. The rail mount of claim 9, wherein the wall mount includes a hole formed therein and the retaining mechanism includes a hole positioned for alignment with the wall mount hole, and the aligned holes are adapted to receive a fastener so as to secure the retaining mechanism to the wall mount.

11. The rail mount of claim 1, wherein the upper mount is slideably received by the pair of elongated rails.

12. The rail mount of claim 1, further including a locking mechanism adapted to prevent rotation of the endcap about the axis.

13. The rail mount of claim 12, wherein the locking mechanism is a set screw.

14. The rail mount of claim 13, wherein the set screw is adapted to threadedly engage the upper mount and the upper bushing.

15. The rail mount of claim 13, wherein the set screw is adapted to threadedly engage the lower mount and the lower bushing.

16. The rail mount of claim 1, wherein the lower mount comprises a body having the central opening therein, a T structure attached to the body and a pair of flanges disposed on either side of the body, wherein the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over of the pair of elongated rails along a second face thereof.

17. The rail mount of claim 16, wherein the lower mount is permanently affixed to the wall mount by securing a portion of the T structure to the wall mount.

18. The rail mount of claim 16, wherein the lower mount is permanently affixed to the wall mount by securing the pair of flanges to the second face of the elongated rails.

19. The rail mount of claim 1, wherein the upper mount comprises a body having the central opening therein, a T structure attached to the body and a pair of flanges disposed on either side of the body, wherein the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over of the pair of elongated rails along a second face thereof.

20. The rail mount of claim 19, wherein the T structure is an extended T structure having a retaining mechanism for affixing the upper mount to the wall mount.

21. The rail mount of claim 20, wherein the wall mount includes a hole formed therein and the retaining mechanism includes a hole positioned for alignment with the wall mount hole, and the aligned holes are adapted to receive a fastener so as to secure the retaining mechanism to the wall mount.

22. The rail mount of claim 1, further comprising a lower shaft attached to the lower end of the endcap and an upper shaft attached to the upper end of the endcap, wherein the lower shaft is received within the central opening of the lower mount and the upper shaft is received within the central opening of the upper mount, and the lower and upper shafts are rotatable about the axis.

23. The rail mount of claim 22, wherein at least one of the lower shaft and the upper shaft is removably attached.

24. A rail mount for adjustably mounting an endcap of a support arm, the rail mount comprising:
a wall mount adapted for attaching to a surface, the wall mount having a pair of elongated rails and an axis defined therebetween;
a lower mount received by the pair of elongated rails and having a central opening aligned along the axis, the lower mount central opening having a bearing surface thereon;
an upper mount received by the pair of elongated rails and having a central opening aligned along the axis, the upper mount central opening having a bearing surface thereon; and
an endcap having opposite first and second ends, a first shaft extending from the first end and a second shaft extending from the second end, the first shaft received within the lower mount central opening and the second shaft received within the upper mount central opening, the endcap rotatable about the axis;
wherein a first one of the lower and upper mounts is adjustable along the pair of elongated rails relative to a second one of the lower and upper mounts.

25. The rail mount of claim 24, wherein the lower mount is secured to the wall mount.

26. The rail mount of claim 25, wherein the lower mount is permanently affixed to the wall mount.

27. The rail mount of claim 24, wherein the lower mount is slideably received by the pair of elongated rails.

28. The rail mount of claim 24, wherein the upper mount is slideably received by the pair of elongated rails.

29. The rail mount of claim 24, further comprising a means for securing the endcap to prevent rotation about the axis.

30. The rail mount of claim 24, wherein the lower mount comprises a body having the central opening therein, a T structure attached to the body and a pair of flanges disposed on either side of the body, wherein the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over of the pair of elongated rails along a second face thereof.

31. The rail mount of claim 24, wherein the upper mount comprises a body having the central opening therein, a T structure attached to the body and a pair of flanges disposed on either side of the body, wherein the T structure is insertable into the pair of elongated rails along a first face thereof and the pair of flanges is disposed over of the pair of elongated rails along a second face thereof.

32. The rail mount of claim 31, wherein the T structure is an extended T structure having a retaining mechanism for affixing the upper mount to the wall mount.

33. A rail mount system, comprising:
a wall mount adapted for attaching to a surface, the wall mount having a pair of elongated rails and an axis defined therebetween;
a lower mount received within the pair of elongated rails and having a central opening aligned along the axis;
an upper mount received within the pair of elongated rails and having a central opening aligned along the axis;
a support for supporting a device; and
an endcap coupled to the support, the endcap having a lower end received within the central opening of the lower mount and an upper end received within the central opening of the upper mount, the endcap rotatable about the axis;
wherein a first one of the lower and upper mounts is adjustable along the pair of elongated rails relative to a second one of the lower and upper mounts.

34. The rail mount system of claim 33, further comprising a lower shaft attached to the lower end of the endcap and an upper shaft attached to the upper end of the endcap, wherein the lower shaft is received within the central opening of the lower mount and the upper shaft is received within the central opening of the upper mount, and the lower and upper shafts are rotatable about the axis.

35. The rail mount system of claim 34, wherein the lower shaft is integral with the lower end of the endcap.

36. The rail mount system of claim 34, wherein the upper shaft is removably attached to the upper end of the endcap.

37. A rail mount system, comprising:
a wall mount adapted for attaching to a surface, the wall mount having a pair of elongated rails and an axis defined therebetween;
a lower mount received by the pair of elongated rails and having a central opening aligned along the axis, the lower mount central opening having a bearing surface thereon;
an upper mount received by the pair of elongated rails and having a central opening aligned along the axis, the upper mount central opening having a bearing surface thereon;
a support for supporting a device; and
an endcap coupled to the support, the endcap having opposite first and second ends, a first shaft extending from the first end and a second shaft extending from the second end, the first shaft received within the lower mount central opening and the second shaft received within the upper mount central opening, the endcap rotatable about the axis;
wherein a first one of the lower and upper mounts is adjustable along the pair of elongated rails relative to a second one of the lower and upper mounts.

38. The rail mount system of claim 37, wherein the first shaft is integral with the first end of the endcap.

39. The rail mount system of claim 37, wherein the second shaft is removably attached to the second end of the endcap.