# Patent

## Title
Multiple space vehicle launch system

## Abstract

A multiple space vehicle launch system that may be adapted to be disposed within a payload region of a launch vehicle fairing is disclosed. The vehicle launch system may include a first space vehicle including a first core structure and a second space vehicle including a second core structure. The second core structure may be oriented relative to the first space vehicle such that when placed within a fairing, a launch load is transmitted from the first core structure of the first space vehicle and is borne by the second core structure of the second space vehicle. The first space vehicle and the second space vehicle each include respective propulsion units.

## Background
RELATED APPLICATIONS
This application claims the benefit of U.S. application Ser. No. 13/604,050, filed on Sep. 5, 2012, which claims the benefit of U.S. Provisional Application No. 61/646,222, filed on May 11, 2012.


BACKGROUND
The present disclosure is directed to space vehicle launch systems and, more particularly, to space vehicle launch systems for launching multiple payloads.
Typical launch vehicles are very expensive. Further, each kilogram of payload that is to be launched into Earth orbit may require as much as ten kilograms of fuel. Accordingly, it may be desirable to minimize payload mass in order to reduce overall cost and fuel requirements. One mechanism for reducing payload mass may be to eliminate any unnecessary structure from the payload.
As a result of such cost concerns, it may be desirable to launch two or more discrete payloads with a single launch vehicle. Such multiple payloads may be in the form of space vehicles, such as satellites. Typically, such satellites themselves may require and incorporate chemical rocket motors to increase orbital altitude and to make altitude adjustments once the desired orbital altitude is achieved.
Such chemically powered space vehicles are relatively heavy. Due to space constraints within the payload region of the fairing, it is often necessary to orient such space vehicles in a linear or stacked column that may extend along a central longitudinal axis of the launch vehicle. When such a launch vehicle is on a launch pad, and after lift-off, the orientation of such space vehicles is substantially vertical.
As a result, the weight, or gravitational force of the mass, of an upper space vehicle may bear down upon a lower space vehicle in such a vertical configuration. When the launch vehicle lifts off the launch pad, this gravitational force is multiplied as a result of the acceleration of the launch vehicle into Earth orbit. Because of the mass of the space vehicles, especially if equipped with chemical rocket motors, the lower space vehicle may not be able to withstand the gravitational force and launch load of the upper space vehicle. Accordingly, a support structure is required.
One example of such support structure is a dual-launch structure denoted in French as Systeme de Lancement Double Ariane (Sylda), or in English this is known as a Double Ariane Launch System, as employed on the Ariane 4 and Ariane 5 rockets. A Sylda may be made of carbon fiber and be in the form of a hollow structure that encloses the lower space vehicle and engages and supports the upper space vehicle. Gravitational forces and launch loads may be transmitted from the upper space vehicle, to the Sylda, and from the Sylda to the support base of the fairing. Thus, the lower space vehicle does not have to support the mass and launch load of the upper space vehicle.
A disadvantage of such an arrangement may be that the use of a Sylda adds to the overall payload mass, which may increase the fuel requirement and/or reduce the available size of a payload that is to be launched into orbit by a given launch vehicle. Accordingly, there is a need for a multiple space vehicle launch system that minimizes or eliminates the need for such support structure.
SUMMARY
The present disclosure is directed to a multiple space vehicle launch system that may include a first space vehicle, a second space vehicle releasably attached to the first space vehicle and oriented relative to the first space vehicle such that, when placed within a fairing, a launch load from the first space vehicle is transmitted to and borne by the second space vehicle, thereby eliminating the need for Sylda or other reinforcing or support structure. In an embodiment, the first and second space vehicles each may include one of an electrical propulsion motor and a hybrid chemical and electrical propulsion motor. By utilizing electrical propulsion motors in the space vehicles, the total mass of the space vehicle may be significantly reduced when compared to a space vehicle having a chemical propulsion motor, which may enable support structures such as Sylda to be eliminated.
According to an embodiment, a multiple space vehicle launch system may include a first space vehicle including a first core structure and a second space vehicle including a second core structure. The second core structure may be oriented relative to the first space vehicle such that when placed within a fairing, a launch load is transmitted from the first core structure of the first space vehicle and is borne by the second core structure of the second space vehicle. The first space vehicle and the second space vehicle each include respective propulsion units.
In another embodiment, a spacecraft launch system is disclosed and includes a launch vehicle including a fairing having a payload region and a plurality of space vehicles disposed within the payload region. The plurality of space vehicles may each have a core structure. The plurality of space vehicles may be oriented such that at least a portion of gravitational and launch loads are transmitted from an upper core structure of an upper space vehicle and are borne by a lower core structure of a lower space vehicle. Each of the space vehicles include respective propulsion units.
In yet another embodiment, a method of launching a plurality of space vehicles is disclosed. The method includes providing a plurality of space vehicles, where each of the plurality of space vehicles may have a core structure and a respective propulsion unit. The method also includes orienting the plurality of space vehicles in a stacked manner within a payload region of a fairing of a launch vehicle such that at least a portion of gravitational and launch loads are transmitted from an upper core structure of an upper space vehicle and are borne by a lower core structure of a lower space vehicle. The method also includes launching the launch vehicle with the plurality of space vehicles such that during liftoff acceleration forces from the upper core structure of the upper space vehicle are transmitted to the core structure of the lower space vehicle.
In the embodiments described above and others, the use of traditional inter-launch vehicle fairing, Sylda, and inter-fairing separation systems may be eliminated. This reduces the non-revenue generating payload mass and may reserve more available mass for revenue generating payload. Other objects and advantages will be apparent from the following description, the accompanying drawings and the appended claims.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic, side elevation in section of an embodiment of the multiple space vehicle launch system of the present disclosure;
FIG. 2 is a schematic, perspective view of two space vehicles depicted in FIG. 1; and
FIG. 3 is a schematic, side elevation in section of the space vehicles depicted in FIG. 1.



DETAILED DESCRIPTION
As shown in FIG. 1, the multiple space vehicle launch system, generally designated 10, is used with a launch vehicle 12 having a fairing 14. The system 10 may include a first or upper space vehicle, generally designated 16, and a second or lower space vehicle, generally designated 18. The space vehicles are positioned within a payload region 20 of the fairing 14. It should be noted that, although FIG. 1 shows a space vehicle launch system 10 having two space vehicles 16, 18, it is within the scope of the disclosure to provide a space vehicle launch system having three or more space vehicles.
Regardless of the number of space vehicles 16, 18 employed in the launch system, the arrangement of space vehicles within the fairing 14 may be in a stacked, vertical configuration as shown in FIG. 1. The term “vertical” as used herein refers to the orientation of the stacked space vehicles 16, 18 relative to a launch pad (not shown) supporting the launch vehicle 12 when the launch vehicle is oriented in a vertical position, or a vertically stacked manner, relative to the Earth. In an embodiment, the stacked space vehicles 16, 18 may be aligned with, and may coincide with, a central longitudinal axis of the fairing 14 and/or launch vehicle 12. The lower space vehicle 18 may rest upon a base 22 that may be a part of the fairing 14.
As shown in FIGS. 2 and 3, the space vehicles 16, 18 may be satellites. In various embodiments, the space vehicles 16, 18 may be geosynchronous satellites, interplanetary probes, combinations thereof, or any type of space vehicle having a propulsion system that is launched by a launch vehicle 12 (FIG. 1).
The space vehicles 16, 18 may include antenna reflectors 24, 26, respectively, and deployable solar arrays 28, 30, respectively. As best shown in FIG. 3, the space vehicles 16, 18 may include shear load panels 32, 34 that are mounted on core structures 36, 38, respectively.
The core structures 36, 38 may be cylindrical in shape and hollow. Core structures may be of other shapes and not depart from the scope of this disclosure. Core structure 36 may be made of a strong, light material such as graphite, and in one embodiment have a wall thickness of 0.09′′. Core structure 38 also may be made of a strong, light material such as graphite, and in one embodiment have a wall thickness of 0.45′′. The shear panels 32, 34 may support the solar arrays 28, 30 of the space vehicles 16, 18, respectively.
In the embodiment shown in FIGS. 2 and 3, the space vehicles 16, 18 each may include an electric propulsion unit such as an electric propulsion motor, generally designated 40, 42, respectively. Electric propulsion motors 40, 42 may consist of an ion/plasma motor that utilizes Xenon gas as a propellant that is stored in tanks 44, 46 that may be positioned within core structures 36, 38, respectively. The electric propulsion motors 40, 42 also may include exhaust nozzles 48, 50, respectively.
In the embodiment shown in FIGS. 2 and 3, the space vehicles 16, 18 each may include a single electric propulsion motor 40, 42 that may constitute the sole source of propulsion and navigation for that space vehicle; no other propulsion source may be included. The components 40, 42 of space vehicles 16, 18 also may represent other types of electric propulsion motors, as well as hybrid electric/chemical propulsion units such as hybrid electric/chemical propulsion motors. It is also within the scope of the disclosure to provide space vehicle 16 with an electric propulsion motor 40 and provide space vehicle 18 with a hybrid electric/chemical propulsion motor 42. Use of electric propulsion motors 40, 42, or hybrid electric/chemical propulsion motors may be advantageous because they reduce the overall mass of the space vehicles 16, 18 in comparison to chemical propulsion motors.
In one embodiment, the upper space vehicle 16 may be connected to the lower space vehicle 18 by a pre-tensioned release band 52 that connects the core structure 36 of the upper vehicle with the core structure 38 of the lower vehicle. As shown in the figures, the core structure 38 of the lower vehicle 18 may extend upwardly above the upper edge of the solar arrays 30 of the lower vehicle to engage the core structure 36 which, in the embodiment shown, may not extend beyond the lower edge of the solar arrays 28 of the upper space vehicle.
In operation, the upper and lower space vehicles 16, 18, respectively, first may be attached to each other by the pre-tensioned release band 52. The combined space vehicles 16, 18 may be placed within the fairing 14 of a launch vehicle 12, as shown in FIG. 1, so that the lower space vehicle rests upon the base 22 of the fairing.
When the launch vehicle is standing on the launch pad (not shown), the launch vehicle 12, fairing 14 and space vehicles 16, 18 may be oriented vertically relative to the Earth. In this configuration, the downward gravitational force of the upper space vehicle 16 may be transmitted to and borne entirely by the lower space vehicle 18. In the embodiment shown, this gravitational force may be transmitted entirely from the core structure 36 of the upper space vehicle 16 to the core structure 38 of the lower space vehicle 18.
During liftoff of the launch vehicle 12, the acceleration forces of the upper space vehicle 16 likewise may be transmitted through the core structure 36 to the core structure 38 of the lower space vehicle 18. In the embodiment shown, the upper and lower space vehicles 16, 18 may be linearly and vertically aligned in a vertically stacked configuration so that the gravitational and launch loads of the upper space vehicle 16 are efficiently transmitted to and borne entirely by the lower space vehicle 18.
In conclusion, two configuration features of the disclosed space vehicle launch system combine to provide a reduction in overall launch system mass. First, the individual space vehicles do not use conventional chemical propellant, but instead use electric propulsion, in one embodiment, which has a higher efficiency and thus requires significantly less propellant mass. In another embodiment, the space vehicles may use a hybrid electric/chemical propulsion motor. Second, the space vehicles may be stacked, one on top of the other, so that the launch loads from the upper space vehicle may pass through the lower space vehicle.
The upper and lower space vehicles may include a compatible mounting structure for releasably mounting adjacent spacecraft. This structure may eliminate the need for an inner fairing structure or a fairing separation system, which otherwise might be necessary for multiply manifested spacecraft. The disclosed vehicle launch system may eliminate a significant amount of mass that is not required to fulfill the primary spacecraft mission, which allows more available mass for revenue-generating payload. Further, minimizing propellant mass and non-functional structure mass from the launch vehicle optimizes the overall system mass.
While the forms of apparatus and methods herein described constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to these precise forms of apparatus and methods, and that changes may be made therein without departing from the scope of the invention.

## Claims

1. A multiple space vehicle launch system, comprising:
a first space vehicle including a first core structure;
a second space vehicle including a second core structure oriented relative to the first space vehicle such that when placed within a fairing, a launch load is transmitted from the first core structure of the first space vehicle and is borne by the second core structure of the second space vehicle; and
a respective propulsion unit for each of the first space vehicle and the second space vehicle.

2. The launch system of claim 1, wherein the propulsion units are selected from the group consisting of: an electrical propulsion unit and a hybrid chemical and electrical propulsion unit.

3. The launch system of claim 2, wherein the electrical propulsion unit is an ion/plasma motor.

4. The launch system of claim 2, wherein the electric propulsion unit utilizes Xenon gas as a propellant.

5. The launch system of claim 1, comprising respective tanks for storing propellant for each of the propulsion units, wherein the tanks are each positioned in either the first core structure or the second core structure.

6. The launch system of claim 1, wherein the propulsion units each include a single electric propulsion motor that constitutes the sole source of propulsion and navigation for one of the first space vehicle and the second space vehicle.

7. The launch system of claim 1, wherein the first core structure is connected to the second core structure.

8. The launch system of claim 1, comprising a pre-tensioned release band that connects the core structure of the first space vehicle with the core structure of the second space vehicle.

9. The launch system of claim 1, wherein the first space vehicle and the second space vehicle are oriented in a vertically stacked configuration.

10. A spacecraft launch system, comprising:
a launch vehicle including a fairing having a payload region;
a plurality of space vehicles disposed within the payload region, the plurality of space vehicles each having a core structure, the plurality of space vehicles being oriented such that at least a portion of gravitational and launch loads are transmitted from an upper core structure of an upper space vehicle and are borne by a lower core structure of a lower space vehicle; and
respective propulsion units for each of the space vehicles.

11. The spacecraft launch system of claim 10, wherein the propulsion units are selected from the group consisting of: an electrical propulsion unit and a hybrid chemical and electrical propulsion unit.

12. The spacecraft launch system of claim 11, wherein the electrical propulsion unit is an ion/plasma motor.

13. The spacecraft launch system of claim 11, wherein the electrical propulsion unit utilizes Xenon gas as a propellant.

14. The spacecraft launch system of claim 11, comprising respective tanks for storing propellant for the propulsion units, wherein the tanks are each positioned in one of the core structures of the plurality of space vehicles.

15. The spacecraft launch system of claim 10, wherein the propulsion units each include a single electric propulsion motor that constitutes the sole source of propulsion and navigation for one of the plurality of space vehicles.

16. The spacecraft launch system of claim 10, wherein the first core structure is connected to the second core structure.

17. The spacecraft launch system of claim 10, wherein the plurality of space vehicles are oriented in a vertically stacked manner.

18. A method of launching a plurality of space vehicles, the method comprising:
providing a plurality of space vehicles, each of the plurality of space vehicles having a core structure and including a respective propulsion unit;
orienting the plurality of space vehicles in a stacked manner within a payload region of a fairing of a launch vehicle such that at least a portion of gravitational and launch loads are transmitted from an upper core structure of an upper space vehicle and are borne by a lower core structure of a lower space vehicle; and
launching the launch vehicle with the plurality of space vehicles such that during liftoff acceleration forces from the upper core structure of the upper space vehicle are transmitted to the core structure of the lower space vehicle.

19. The method of claim 18, comprising attaching each of the plurality of space vehicles to each other by the core structures.

20. The method of claim 18, wherein the propulsion units are selected from the group consisting of: an electrical propulsion unit and a hybrid chemical and electrical propulsion unit.