# Patent

## Title
Organic light emitting diode materials

## Abstract

The present invention relates to novel organic compounds containing a triphenylene and a carbazole. The compounds are useful for organic light-emitting diodes. The compounds are also useful for charge-transport and charge-blocking layers, and as hosts in the light-emissive layer for organic light emitting devices (OLEDs).

## Background
This application claims priority to U.S. Provisional Application No. 61/846,100, filed Jul. 15, 2013, which is incorporated by reference in its entirety.


The claimed invention was made by, on behalf of, and/or in connection with one or more of the following parties to a joint university corporation research agreement: Regents of the University of Michigan, Princeton University, The University of Southern California, and the Universal Display Corporation. The agreement was in effect on and before the date the claimed invention was made, and the claimed invention was made as a result of activities undertaken within the scope of the agreement.
FIELD OF THE INVENTION
The present invention relates to novel organic compounds comprising a triphenylene and a carbazole. The compounds are useful as host materials for organic light-emitting diodes. The compounds are also useful for charge-transport and charge-blocking layers, and as hosts in the light-emissive layer for organic light emitting devices (OLEDs).
BACKGROUND
Opto-electronic devices that make use of organic materials are becoming increasingly desirable for a number of reasons. Many of the materials used to make such devices are relatively inexpensive, so organic opto-electronic devices have the potential for cost advantages over inorganic devices. In addition, the inherent properties of organic materials, such as their flexibility, may make them well suited for particular applications such as fabrication on a flexible substrate. Examples of organic opto-electronic devices include organic light emitting devices, organic phototransistors, organic photovoltaic cells, and organic photodetectors. For OLEDs, the organic materials may have performance advantages over conventional materials.
For example, the wavelength at which an organic emissive layer emits light may generally be readily tuned with appropriate dopants.
OLEDs make use of thin organic films that emit light when voltage is applied across the device. OLEDs are becoming an increasingly interesting technology for use in applications such as flat panel displays, illumination, and backlighting. Several OLED materials and configurations are described in U.S. Pat. Nos. 5,844,363, 6,303,238, and 5,707,745, which are incorporated herein by reference in their entirety.
One application for phosphorescent emissive molecules is a full color display. Industry standards for such a display call for pixels adapted to emit particular colors, referred to as “saturated” colors. In particular, these standards call for saturated red, green, and blue pixels. Color may be measured using CIE coordinates, which are well known to the art.
One example of a green emissive molecule is tris(2-phenylpyridine) iridium, denoted Ir(ppy)3, which has the following structure:




In this, and later figures herein, we depict the dative bond from nitrogen to metal (here, Ir) as a straight line.
As used herein, the term “organic” includes polymeric materials as well as small molecule organic materials that may be used to fabricate organic opto-electronic devices. “Small molecule” refers to any organic material that is not a polymer, and “small molecules” may actually be quite large. Small molecules may include repeat units in some circumstances. For example, using a long chain alkyl group as a substituent does not remove a molecule from the “small molecule” class. Small molecules may also be incorporated into polymers, for example as a pendent group on a polymer backbone or as a part of the backbone. Small molecules may also serve as the core moiety of a dendrimer, which consists of a series of chemical shells built on the core moiety. The core moiety of a dendrimer may be a fluorescent or phosphorescent small molecule emitter. A dendrimer may be a “small molecule,” and it is believed that all dendrimers currently used in the field of OLEDs are small molecules.
As used herein, “top” means furthest away from the substrate, while “bottom” means closest to the substrate. Where a first layer is described as “disposed over” a second layer, the first layer is disposed further away from substrate. There may be other layers between the first and second layer, unless it is specified that the first layer is “in contact with” the second layer. For example, a cathode may be described as “disposed over” an anode, even though there are various organic layers in between.
As used herein, “solution processable” means capable of being dissolved, dispersed, or transported in and/or deposited from a liquid medium, either in solution or suspension form.
A ligand may be referred to as “photoactive” when it is believed that the ligand directly contributes to the photoactive properties of an emissive material. A ligand may be referred to as “ancillary” when it is believed that the ligand does not contribute to the photoactive properties of an emissive material, although an ancillary ligand may alter the properties of a photoactive ligand.
As used herein, and as would be generally understood by one skilled in the art, a first “Highest Occupied Molecular Orbital” (HOMO) or “Lowest Unoccupied Molecular Orbital” (LUMO) energy level is “greater than” or “higher than” a second HOMO or LUMO energy level if the first energy level is closer to the vacuum energy level. Since ionization potentials (IP) are measured as a negative energy relative to a vacuum level, a higher HOMO energy level corresponds to an IP having a smaller absolute value (an IP that is less negative). Similarly, a higher LUMO energy level corresponds to an electron affinity (EA) having a smaller absolute value (an EA that is less negative). On a conventional energy level diagram, with the vacuum level at the top, the LUMO energy level of a material is higher than the HOMO energy level of the same material. A “higher” HOMO or LUMO energy level appears closer to the top of such a diagram than a “lower” HOMO or LUMO energy level.
As used herein, and as would be generally understood by one skilled in the art, a first work function is “greater than” or “higher than” a second work function if the first work function has a higher absolute value. Because work functions are generally measured as negative numbers relative to vacuum level, this means that a “higher” work function is more negative. On a conventional energy level diagram, with the vacuum level at the top, a “higher” work function is illustrated as further away from the vacuum level in the downward direction. Thus, the definitions of HOMO and LUMO energy levels follow a different convention than work functions.
More details on OLEDs, and the definitions described above, can be found in U.S. Pat. No. 7,279,704, which is incorporated herein by reference in its entirety.
BRIEF SUMMARY OF THE INVENTION
A new class of compounds containing a triphenylene and a carbazole is provided.
The present invention provides a compound having formula I:




wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:

-L2-G  (III);

wherein L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof;
wherein X is selected from the group consisting of O, S, and Se;
wherein G is a carbazole which may be optionally substituted;
wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In some embodiments, G is connected to L2 at the nitrogen atom of the 9-position of carbazole.
In some embodiments, G is connected to L2 at a carbon atom at the 1-, 2-, 3-, or 4-position of carbazole.
In some embodiments, L1 is a direct bond.
In some embodiments, one of R4b, R5a, or R5c is L2-G.
In some embodiments, L1 and L2 are independently selected from the group consisting of a direct bond, a phenyl group, and a biphenyl group.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are hydrogen, R3a, R3b, R3c, and R3d that are not formula II are hydrogen, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are hydrogen.
In some embodiments, X is O.
In some embodiments, X is S.
In some embodiments, X is S, L1 and L2 are a direct bond, and R5a is L2-G.
In some embodiments, X is S, L1 is a direct bond, L2 is phenyl, and R5a is L2-G.
In some embodiments, G is substituted with one or more substituents selected from the group consisting of deuterium, hydrogen, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphine, and combinations thereof.
In some embodiments, the compound of the present invention has formula IV:




In some embodiments, the compound of the present invention has formula V:




In some embodiments, the compound is selected from the group consisting of:

























The present invention also provides an organic light emitting device. The organic light emitting device comprises:
an anode;
a cathode;
an organic layer, disposed between the anode and the cathode, wherein the organic layer comprises a compound having formula I:




wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:

-L2-G  (III);

wherein L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof;
wherein X is selected from the group consisting of O, S, and Se;
wherein G is a carbazole which may be optionally substituted; and
wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
The present invention also provides a formulation comprising a compound of formula I.



BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
FIG. 1 shows an organic light emitting device.
FIG. 2 shows an inverted organic light emitting device that does not have a separate electron transport layer.
FIG. 3 shows a compound of Formula IV.



DETAILED DESCRIPTION
Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an “exciton,” which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.
The initial OLEDs used emissive molecules that emitted light from their singlet states (“fluorescence”) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.
More recently, OLEDs having emissive materials that emit light from triplet states (“phosphorescence”) have been demonstrated. Baldo et al., “Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices,” Nature, vol. 395, 151-154, 1998; (“Baldo-I”) and Baldo et al., “Very high-efficiency green organic light-emitting devices based on electrophosphorescence,” Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (“Baldo-II”), which are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.
FIG. 1 shows an organic light emitting device 100. The figures are not necessarily drawn to scale. Device 100 may include a substrate 110, an anode 115, a hole injection layer 120, a hole transport layer 125, an electron blocking layer 130, an emissive layer 135, a hole blocking layer 140, an electron transport layer 145, an electron injection layer 150, a protective layer 155, a cathode 160, and a barrier layer 170. Cathode 160 is a compound cathode having a first conductive layer 162 and a second conductive layer 164. Device 100 may be fabricated by depositing the layers described, in order. The properties and functions of these various layers, as well as example materials, are described in more detail in U.S. Pat. No. 7,279,704 at cols. 6-10, which are incorporated by reference.
More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.
FIG. 2 shows an inverted OLED 200. The device includes a substrate 210, a cathode 215, an emissive layer 220, a hole transport layer 225, and an anode 230. Device 200 may be fabricated by depositing the layers described, in order. Because the most common OLED configuration has a cathode disposed over the anode, and device 200 has cathode 215 disposed under anode 230, device 200 may be referred to as an “inverted” OLED. Materials similar to those described with respect to device 100 may be used in the corresponding layers of device 200. FIG. 2 provides one example of how some layers may be omitted from the structure of device 100.
The simple layered structure illustrated in FIGS. 1 and 2 is provided by way of non-limiting example, and it is understood that embodiments of the invention may be used in connection with a wide variety of other structures. The specific materials and structures described are exemplary in nature, and other materials and structures may be used. Functional OLEDs may be achieved by combining the various layers described in different ways, or layers may be omitted entirely, based on design, performance, and cost factors. Other layers not specifically described may also be included. Materials other than those specifically described may be used. Although many of the examples provided herein describe various layers as comprising a single material, it is understood that combinations of materials, such as a mixture of host and dopant, or more generally a mixture, may be used. Also, the layers may have various sublayers. The names given to the various layers herein are not intended to be strictly limiting. For example, in device 200, hole transport layer 225 transports holes and injects holes into emissive layer 220, and may be described as a hole transport layer or a hole injection layer. In some embodiments, an OLED may be described as having an “organic layer” disposed between a cathode and an anode. This organic layer may comprise a single layer, or may further comprise multiple layers of different organic materials as described, for example, with respect to FIGS. 1 and 2.
Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in FIGS. 1 and 2. For example, the substrate may include an angled reflective surface to improve out-coupling, such as a mesa structure as described in U.S. Pat. No. 6,091,195 to Forrest et al., and/or a pit structure as described in U.S. Pat. No. 5,834,893 to Bulovic et al., which are incorporated by reference in their entireties.
Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. Pat. No. 7,431,968, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink-jet and OVJP. Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processability than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.
Devices fabricated in accordance with embodiments of the present invention may further optionally comprise a barrier layer. One purpose of the barrier layer is to protect the electrodes and organic layers from damaging exposure to harmful species in the environment including moisture, vapor and/or gases, etc. The barrier layer may be deposited over, under or next to a substrate, an electrode, or over any other parts of a device including an edge. The barrier layer may comprise a single layer, or multiple layers. The barrier layer may be formed by various known chemical vapor deposition techniques and may include compositions having a single phase as well as compositions having multiple phases. Any suitable material or combination of materials may be used for the barrier layer. The barrier layer may incorporate an inorganic or an organic compound or both. The preferred barrier layer comprises a mixture of a polymeric material and a non-polymeric material as described in U.S. Pat. No. 7,968,146, PCT Pat. Application Nos. PCT/US2007/023098 and PCT/US2009/042829, which are herein incorporated by reference in their entireties. To be considered a “mixture”, the aforesaid polymeric and non-polymeric materials comprising the barrier layer should be deposited under the same reaction conditions and/or at the same time. The weight ratio of polymeric to non-polymeric material may be in the range of 95:5 to 5:95. The polymeric material and the non-polymeric material may be created from the same precursor material. In one example, the mixture of a polymeric material and a non-polymeric material consists essentially of polymeric silicon and inorganic silicon.
Devices fabricated in accordance with embodiments of the invention may be incorporated into a wide variety of consumer products, including flat panel displays, computer monitors, medical monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads up displays, fully transparent displays, flexible displays, laser printers, telephones, cell phones, personal digital assistants (PDAs), laptop computers, digital cameras, camcorders, viewfinders, micro-displays, 3-D displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C to 30 degrees C, and more preferably at room temperature (20-25 degrees C), but could be used outside this temperature range, for example, from −40 degree C to +80 degrees C.
The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.
The term “halo” or “halogen” as used herein includes fluorine, chlorine, bromine, and iodine.
The term “alkyl” as used herein contemplates both straight and branched chain alkyl radicals. Preferred alkyl groups are those containing from one to fifteen carbon atoms and includes methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, and the like. Additionally, the alkyl group may be optionally substituted.
The term “cycloalkyl” as used herein contemplates cyclic alkyl radicals. Preferred cycloalkyl groups are those containing 3 to 7 carbon atoms and includes cyclopropyl, cyclopentyl, cyclohexyl, and the like. Additionally, the cycloalkyl group may be optionally substituted.
The term “alkenyl” as used herein contemplates both straight and branched chain alkene radicals. Preferred alkenyl groups are those containing two to fifteen carbon atoms. Additionally, the alkenyl group may be optionally substituted.
The term “alkynyl” as used herein contemplates both straight and branched chain alkyne radicals. Preferred alkyl groups are those containing two to fifteen carbon atoms. Additionally, the alkynyl group may be optionally substituted.
The terms “aralkyl” or “arylalkyl” as used herein contemplates an alkyl group that has as a substituent an aromatic group. Additionally, the aralkyl group may be optionally substituted.
The term “heterocyclic group” as used herein contemplates non-aromatic cyclic radicals. Preferred heterocyclic groups are those containing 3 or 7 ring atoms which includes at least one hetero atom, and includes cyclic amines such as morpholino, piperdino, pyrrolidino, and the like, and cyclic ethers, such as tetrahydrofuran, tetrahydropyran, and the like. Additionally, the heterocyclic group may be optionally substituted.
The term “aryl” or “aromatic group” as used herein contemplates single-ring groups and polycyclic ring systems. The polycyclic rings may have two or more rings in which two carbons are common by two adjoining rings (the rings are “fused”) wherein at least one of the rings is aromatic, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the aryl group may be optionally substituted.
The term “heteroaryl” as used herein contemplates single-ring hetero-aromatic groups that may include from one to three heteroatoms, for example, pyrrole, furan, thiophene, imidazole, oxazole, thiazole, triazole, pyrazole, pyridine, pyrazine and pyrimidine, and the like. The term heteroaryl also includes polycyclic hetero-aromatic systems having two or more rings in which two atoms are common to two adjoining rings (the rings are “fused”) wherein at least one of the rings is a heteroaryl, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Additionally, the heteroaryl group may be optionally substituted.
The alkyl, cycloalkyl, alkenyl, alkynyl, aralkyl, heterocyclic group, aryl, and heteroaryl may be optionally substituted with one or more substituents selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
As used herein, the term “substituted” indicates that a substituent other than hydrogen is bonded to the relevant carbon or nitrogen atom. Thus, where R1 is mono-substituted, then one R1 must be other than hydrogen. Similarly, where R1 is di-substituted, then two of R1 must be other than hydrogen. Similarly, where R1 “represents no substitution,” R1 is hydrogen for all available positions.
The “aza” designation in the fragments described herein, i.e., aza-dibenzofuran, aza-dibenzonethiophene, etc. means that one or more of the C—H groups in the respective fragment can be replaced by a nitrogen atom, for example, and without any limitation, azatriphenylene encompasses both dibenzo[f,h]quinoxaline and dibenzo[f,h]quinoline. One of ordinary skill in the art can readily envision other nitrogen analogs of the aza-derivatives described above, and all such analogs are intended to be encompassed by the terms as set forth herein.
It is to be understood that when a molecular fragment is described as being a substituent or otherwise attached to another moiety, its name may be written as if it were a fragment (e.g. naphthyl, dibenzofuryl) or as if it were the whole molecule (e.g., naphthalene, dibenzofuran). As used herein, these different ways of designating a substituent or attached fragment are considered to be equivalent.
A wide variety of carbazole-containing compounds have been developed as organic electroluminescent materials. Depending on the unique ways building blocks are connected, these compounds have different energy levels, molecular packing, and charge-transport properties, all of which heavily influence device performance. This invention discloses a new class of compounds comprising a triphenylene and a carbazole. Unexpectedly, phosphorescent OLED devices using the compounds of the invention as host materials demonstrate superior stability compared to the compounds reported in the literature.
In some embodiments, a compound having formula I:




is provided. In the compound of formula I, at least one of R3a, R3b, R3c, or R3d has formula II:





at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:

-L2-G  (III);

L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof; X is selected from the group consisting of O, S, and Se; G is a carbazole which may be optionally substituted; R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In some embodiments, G is connected to L2 at the nitrogen atom of the 9-position of carbazole.
In some embodiments, G is connected to L2 at a carbon atom at the 1-, 2-, 3-, or 4-position of carbazole.
In some embodiments, L1 is a direct bond.
In some embodiments, one of R4b, R5a, or R5c is L2-G.
In some embodiments, L1 and L2 are independently selected from the group consisting of a direct bond, a phenyl group, and a biphenyl group.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are hydrogen, R3a, R3b, R3c, and R3d that are not formula II are hydrogen, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are hydrogen.
In some embodiments, X is O.
In some embodiments, X is S.
In some embodiments, X is S, L1 and L2 are a direct bond, and R5a is L2-G.
In some embodiments, X is S, L1 is a direct bond, L2 is phenyl, and R5a is L2-G.
In some embodiments, G is substituted with one or more substituents selected from the group consisting of deuterium, hydrogen, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphine, and combinations thereof.
In some embodiments, a compound having formula IV:




is provided. In the compound of formula IV, at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula:

-L2-G  (III);

L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof; X is selected from the group consisting of O, S, and Se; G is a carbazole which may be optionally substituted; R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, and R3d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In some embodiments, G is connected to L2 at the nitrogen atom of the 9-position of carbazole.
In some embodiments, G is connected to L2 at a carbon atom at the 1-, 2-, 3-, or 4-position of carbazole.
In some embodiments, L1 is a direct bond.
In some embodiments, one of R4b, R5a, or R5c is L2-G.
In some embodiments, L1 and L2 are independently selected from the group consisting of a direct bond, a phenyl group, and a biphenyl group.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, and R3d are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, and R3d are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, and R3d are hydrogen and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are hydrogen.
In some embodiments, X is O.
In some embodiments, X is S.
In some embodiments, X is S, L1 and L2 are a direct bond, and R5a is L2-G.
In some embodiments, X is S, L1 is a direct bond, L2 is phenyl, and R5a is L2-G.
In some embodiments, G is substituted with one or more substituents selected from the group consisting of deuterium, hydrogen, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphine, and combinations thereof.
In some embodiments, a compound having formula V:




is provided. In the compound of formula V, L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; X is selected from the group consisting of O, S, and Se; G is a carbazole which may be optionally substituted; R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, R3d, R4a, R4b, R4c, R5b, R5c, and R5d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In some embodiments, G is connected to L2 at the nitrogen atom of the 9-position of carbazole.
In some embodiments, G is connected to L2 at a carbon atom at the 1-, 2-, 3-, or 4-position of carbazole.
In some embodiments, L1 is a direct bond.
In some embodiments, L1 and L2 are independently selected from the group consisting of a direct bond, a phenyl group, and a biphenyl group.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, R3d, R4a, R4b, R4c, R5b, R5c, and R5d are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, R3d, R4a, R4b, R4c, R5b, R5c, and R5d are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof.
In some embodiments, R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, R3d, R4a, R4b, R4c, R5b, R5c, and R5d are hydrogen.
In some embodiments, X is O.
In some embodiments, X is S.
In some embodiments, X is S and L1 and L2 are a direct bond.
In some embodiments, X is S, L1 is a direct bond, and L2 is phenyl.
In some embodiments, G is substituted with one or more substituents selected from the group consisting of deuterium, hydrogen, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphine, and combinations thereof.
In some embodiments, the compound is selected from the group consisting of:

























In some embodiments, an organic light emitting device is provided. In some embodiments, the organic light emitting device comprises:
an anode;
a cathode;
an organic layer, disposed between the anode and the cathode, wherein the organic layer comprises a compound having formula I:




wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula II:

-L2-G  (III);

wherein L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof; wherein X is selected from the group consisting of O, S, and Se; wherein G is a carbazole which may be optionally substituted; wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In some embodiments, an organic light emitting device is provided. In some embodiments, the organic light emitting device comprises:
an anode;
a cathode;
an organic layer, disposed between the anode and the cathode, wherein the organic layer comprises a compound having formula IV:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:

-L2-G  (III);

L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; X is selected from the group consisting of O, S, and Se; G is a carbazole which may be optionally substituted; R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, and R3d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In some embodiments, an organic light emitting device is provided. In some embodiments, the organic light emitting device comprises:
an anode;
a cathode;
an organic layer, disposed between the anode and the cathode, wherein the organic layer comprises a compound having formula V:




L1 and L2 are independently selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof; X is selected from the group consisting of O, S, and Se; G is a carbazole which may be optionally substituted; R1a, R1b, R1c, R1d, R2a, R2b, R2c, R2d, R3a, R3b, R3d, R4a, R4b, R4c, R5b, R5c, and R5d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

In some embodiments, the organic layer of the device is an emissive layer and the compound of formula I is a host. In some embodiments, the organic layer of the device is an emissive layer and the compound of formula IV is a host. In some embodiments, the organic layer of the device is an emissive layer and the compound of formula V is a host.
In some embodiments, the organic layer of the device further comprises a phosphorescent emissive dopant. In some embodiments, the phosphorescent emissive dopant is a transition metal complex having at least one ligand or part of the ligand if the ligand is more than bidentate selected from the group consisting of:










wherein Ra, Rb, Rc, and Rd may represent mono, di, tri, or tetra substitution, or no substitution; and wherein Ra, Rb, Rc, and Rd are independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and wherein two adjacent substituents of Ra, Rb, Rc, and Rd are optionally joined to form a fused ring or form a multidentate ligand.

In some embodiments, the organic layer of the device is a blocking layer and the compound is a blocking material in the organic layer.
In some embodiments, the device is a consumer product. In some embodiments, the device is an organic light-emitting device. In some embodiments, the device comprises a lighting panel.
In some embodiments, the compounds described herein are provided in a formulation with other materials present in the device. For example, the compounds of the invention may be provided in a formulation in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes, or other layers.
In some embodiments, a formulation comprising a compound of formula I is provided. In some embodiments, a formulation comprising a compound of formula IV is provided. In some embodiments, a formulation comprising a compound of formula V is provided.
Combination with Other Materials
The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.
HIL/HTL:
A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but are not limited to: a phthalocyanine or porphyrin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphonic acid and silane derivatives; a metal oxide derivative, such as MoOx; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and cross-linkable compounds.
Examples of aromatic amine derivatives used in HIL or HTL include, but are not limited to the following general structures:




Each of Ar1 to Ar9 is selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each Ar is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In some embodiments, Ar1 to Ar9 is independently selected from the group consisting of:




k is an integer from 1 to 20; X101 to X108 is C (including CH) or N; Z101 is NAr1, O, or S; Ar1 has the same group defined above.
Examples of metal complexes used in HIL or HTL include, but are not limited to the following general formula:




Met is a metal; (Y101-Y102) is a bidentate ligand, Y101 and Y102 are independently selected from C, N, O, P, and S; L101 is an another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k′′ is the maximum number of ligands that may be attached to the metal.
In some embodiments, (Y101-Y102) is a 2-phenylpyridine derivative.
In some embodiments, (Y101-Y102) is a carbene ligand.
In some embodiments, Met is selected from Ir, Pt, Os, and Zn.
In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc+/Fc couple less than about 0.6 V.
Host:
The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant. While the Table below categorizes host materials as preferred for devices that emit various colors, any host material may be used with any dopant so long as the triplet criteria is satisfied.
Examples of metal complexes used as host are preferred to have the following general formula:




Met is a metal; (Y103-Y104) is a bidentate ligand, Y103 and Y104 are independently selected from C, N, O, P, and S; L101 is an another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k′′ is the maximum number of ligands that may be attached to the metal.
In some embodiments, the metal complexes are:




(O—N) is a bidentate ligand, having metal coordinated to atoms O and N.
In some embodiments, Met is selected from Ir and Pt.
In a further aspect, (Y103-Y104) is a carbene ligand.
Examples of organic compounds used as host are selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each group is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
In some embodiments, the host compound contains at least one of the following groups in the molecule:







R101 to R107 is independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above.
k is an integer from 1 to 20; k′′′ is an integer from 0 to 20.
X101 to X108 is selected from C (including CH) or N.
Z101 and Z102 is selected from NR101, O, or S.
HBL:
A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED.
In some embodiments, compound used in HBL contains the same molecule or the same functional groups used as host described above.
In some embodiments, compound used in HBL contains at least one of the following groups in the molecule:




k is an integer from 1 to 20; L101 is an another ligand, k′ is an integer from 1 to 3.
ETL:
Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.
In some embodiments, compound used in ETL contains at least one of the following groups in the molecule:




R101 is selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above.
Ar1 to Ar3 has the similar definition as Ar's mentioned above.
k is an integer from 1 to 20.
X101 to X108 is selected from C (including CH) or N.
In some embodiments, the metal complexes used in ETL contains, but are not limited to the following general formula:




(O—N) or (N—N) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L101 is another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal.
In any above-mentioned compounds used in each layer of the OLED device, the hydrogen atoms can be partially or fully deuterated. Thus, any specifically listed substituent, such as, without limitation, methyl, phenyl, pyridyl, etc. encompasses undeuterated, partially deuterated, and fully deuterated versions thereof. Similarly, classes of substituents such as, without limitation, alkyl, aryl, cycloalkyl, heteroaryl, etc. also encompass undeuterated, partially deuterated, and fully deuterated versions thereof.
In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed in TABLE 1 below. TABLE 1 lists non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.









TABLE 1





MATERIAL
EXAMPLES OF MATERIAL
PUBLICATIONS















Hole injection materials









Phthalocyanine and porphyrin compounds




Appl. Phys. Lett. 69, 2160 (1996)


 


Starburst triarylamines




J. Lumin. 72-74, 985 (1997)


 


CFx Fluorohydrocarbon polymer




Appl. Phys. Lett. 78, 673 (2001)


 


Conducting polymers (e.g., PEDOT:PSS, polyaniline, polythiophene)




Synth. Met. 87, 171 (1997) WO2007002683


 


Phosphonic acid and silane SAMs




US20030162053


 


Triarylamine or polythiophene polymers with conductivity dopants




EP1725079A1


 










 










 


Organic compounds with conductive inorganic compounds, such as molybdenum and tungsten oxides




US20050123751 SID Symposium Digest, 37, 923 (2006) WO2009018009


 


n-type semiconducting organic complexes




US20020158242


 


Metal organometallic complexes




US20060240279


 


Cross-linkable compounds




US20080220265


 


Polythiophene based polymers and copolymers




WO 2011075644 EP2350216


 







Hole transporting materials









Triarylamines (e.g., TPD, α-NPD)




Appl. Phys. Lett. 51, 913 (1987)


 







U.S. Pat. No. 5,061,569


 







EP650955


 







J. Mater. Chem. 3, 319 (1993)


 







Appl. Phys. Lett. 90, 183503 (2007)


 







Appl. Phys. Lett. 90, 183503 (2007)


 


Triarylamine on spirofluorene core




Synth. Met. 91, 209 (1997)


 


Arylamine carbazole compounds




Adv. Mater. 6, 677 (1994), US20080124572


 


Triarylamine with (di)benzothiophene/ (di)benzofuran




US20070278938, US20080106190 US20110163302


 


Indolocarbazoles




Synth. Met. 111, 421 (2000)


 


Isoindole compounds




Chem. Mater. 15, 3148 (2003)


 


Metal carbene complexes




US20080018221


 







Phosphorescent OLED host materials 


Red hosts 









Arylcarbazoles 




Appl. Phys. Lett. 78, 1622 (2001)


 


Metal 8-hydroxyquinolates (e.g., Alq3, BAlq)




Nature 395, 151 (1998)


 







US20060202194


 







WO2005014551


 







WO2006072002


 


Metal phenoxybenzothiazole compounds




Appl. Phys. Lett. 90, 123509 (2007)


 


Conjugated oligomers and polymers (e.g., polyfluorene)




Org. Electron. 1, 15 (2000)


 


Aromatic fused rings




WO2009066779, WO2009066778, WO2009063833, US20090045731, US20090045730, WO2009008311, US20090008605, US20090009065


 


Zinc complexes




WO2010056066


 


Chrysene based compounds




WO2011086863 


 







Green hosts









Arylcarbazoles




Appl. Phys. Lett. 78, 1622 (2001)


 







US20030175553


 







WO2001039234


 


Aryltriphenylene compounds




US20060280965


 







US20060280965


 







WO2009021126


 


Poly-fused heteroaryl compounds




US20090309488 US20090302743 US20100012931


 


Donor acceptor type molecules




WO2008056746


 







WO2010107244


 


Aza-carbazole/DBT/DBF




JP2008074939


 







US20100187984


 


Polymers (e.g., PVK)




Appl. Phys. Lett. 77, 2280 (2000)


 


Spirofluorene compounds




WO2004093207


 


Metal phenoxybenzooxazole compounds




WO2005089025


 







WO2006132173


 







JP200511610


 


Spirofluorene-carbazole compounds




JP2007254297


 







JP2007254297


 


Indolocarbazoles




WO2007063796


 







WO2007063754


 


5-member ring electron deficient heterocycles (e.g., triazole, oxadiazole)




J. Appl. Phys. 90, 5048 (2001)


 







WO2004107822


 


Tetraphenylene complexes




US20050112407


 


Metal phenoxypyridine compounds




WO2005030900


 


Metal coordination complexes (e.g., Zn, Al with N{circumflex over ( )}N ligands)




US20040137268, US20040137267


 







Blue hosts









Arylcarbazoles




Appl. Phys. Lett, 82, 2422 (2003)


 







US20070190359


 


Dibenzothiophene/ Dibenzofuran-carbazole compounds




WO2006114966, US20090167162


 







US20090167162


 







WO2009086028


 







US20090030202, US20090017330


 







US20100084966


 


Silicon aryl compounds




US20050238919


 







WO2009003898


 


Silicon/Germanium aryl compounds




EP2034538A


 


Aryl benzoyl ester




WO2006100298


 


Carbazole linked by non- conjugated groups




US20040115476


 


Aza-carbazoles




US20060121308


 


High triplet metal organometallic complex




U.S. Pat. No. 7,154,114


 







Phosphorescent dopants


Red dopants









Heavy metal porphyrins (e.g., PtOEP)




Nature 395, 151 (1998)


 


Iridium(III) organometallic complexes




Appl. Phys. Lett. 78, 1622 (2001)


 







US2006835469


 







US2006835469


 







US20060202194


 







US20060202194


 







US20070087321


 







US20080261076 US20100090591


 







US20070087321


 







Adv. Mater. 19, 739 (2007)


 







WO2009100991


 







WO2008101842


 







U.S. Pat. No. 7,232,618


 


Platinum(II) organometallic complexes




WO2003040257


 







US20070103060


 


Osmium(III) complexes




Chem. Mater. 17, 3532 (2005)


 


Ruthenium(II) complexes




Adv. Mater. 17, 1059 (2005)


 


Rhenium (I), (II), and (III) complexes




US20050244673


 







Green dopants









Iridium(III) organometallic complexes



   and its derivatives
Inorg. Chem. 40, 1704 (2001)


 







US20020034656


 







U.S. Pat. No. 7,332,232


 







US20090108737


 







WO2010028151


 







EP1841834B


 







US20060127696


 







US20090039776


 







U.S. Pat. No. 6,921,915


 







US20100244004


 







U.S. Pat. No. 6,687,266


 







Chem. Mater. 16, 2480 (2004)


 







US20070190359


 







US 20060008670 JP2007123392


 







WO2010086089, WO2011044988


 







Adv. Mater. 16, 2003 (2004)


 







Angew. Chem. Int. Ed. 2006, 45, 7800


 







WO2009050290


 







US20090165846


 







US20080015355


 







US20010015432


 







US20100295032


 


Monomer for polymeric metal organometallic compounds




U.S. Pat. No. 7,250,226, U.S. Pat. No. 7,396,598


 


Pt(II) organometallic complexes, including polydentated ligands




Appl. Phys. Lett. 86, 153505 (2005)


 







Appl. Phys. Lett. 86, 153505 (2005)


 







Chem. Lett. 34, 592 (2005)


 







WO2002015645


 







US20060263635


 







US20060182992 US20070103060


 


Cu complexes




WO2009000673


 







US20070111026


 


Gold complexes




Chem. Commun. 2906 (2005)


 


Rhenium(III) complexes




Inorg. Chem. 42, 1248 (2003)


 


Osmium(II) complexes




U.S. Pat. No. 7,279,704


 


Deuterated organometallic complexes




US20030138657


 


Organometallic complexes with two or more metal centers




US20030152802


 







U.S. Pat. No. 7,090,928


 







Blue dopants









Iridium(III) organometallic complexes




WO2002002714


 







WO2006009024


 







US20060251923 US20110057559 US20110204333


 







U.S. Pat. No. 7,393,599, WO2006056418, US20050260441, WO2005019373


 







U.S. Pat. No. 7,534,505


 







WO2011051404


 







U.S. Pat. No. 7,445,855


 







US20070190359, US20080297033 US20100148663


 







U.S. Pat. No. 7,338,722


 







US20020134984


 







Angew. Chem. Int. Ed. 47, 4542 (2008)


 







Chem. Mater. 18, 5119 (2006)


 







Inorg. Chem. 46, 4308 (2007)


 







WO2005123873


 







WO2005123873


 







WO2007004380


 







WO2006082742


 


Osmium(II) complexes




U.S. Pat. No. 7,279,704


 







Organometallics 23, 3745 (2004)


 


Gold complexes




Appl. Phys. Lett. 74, 1361 (1999)


 


Platinum(II) complexes




WO2006098120, WO2006103874


 


Pt tetradentate complexes with at least one metal- carbene bond




U.S. Pat. No. 7,655,323


 







Exciton/hole blocking layer materials









Bathocuprine compounds (e.g., BCP, BPhen)




Appl. Phys. Lett. 75, 4 (1999)


 







Appl. Phys. Lett. 79, 449 (2001)


 


Metal 8-hydroxyquinolates (e.g., BAlq)




Appl. Phys. Lett. 81, 162 (2002)


 


5-member ring electron deficient heterocycles such as triazole, oxadiazole, imidazole, benzoimidazole




Appl. Phys. Lett. 81, 162 (2002)


 


Triphenylene compounds




US20050025993


 


Fluorinated aromatic compounds




Appl. Phys. Lett. 79, 156 (2001)


 


Phenothiazine-S-oxide




WO2008132085


 


Silylated five-membered nitrogen, oxygen, sulfur or phosphorus dibenzoheterocycles




WO2010079051


 


Aza-carbazoles




US20060121308


 







Electron transporting materials









Anthracene- benzoimidazole compounds




WO2003060956


 







US20090179554


 


Aza triphenylene derivatives




US20090115316


 


Anthracene-benzothiazole compounds




Appl. Phys. Lett. 89, 063504 (2006)


 


Metal 8-hydroxyquinolates (e.g., Alq3, Zrq4)




Appl. Phys. Lett. 51, 913 (1987) U.S. Pat. No. 7,230,107


 


Metal hydroxybenzoquinolates




Chem. Lett. 5, 905 (1993)


 


Bathocuprine compounds such as BCP, BPhen, etc




Appl. Phys. Lett. 91, 263503 (2007)


 







Appl. Phys. Lett. 79, 449 (2001)


 


5-member ring electron deficient heterocycles (e.g., triazole, oxadiazole, imidazole, benzoimidazole)




Appl. Phys. Lett. 74, 865 (1999)


 







Appl. Phys. Lett. 55, 1489 (1989)


 







Jpn. J. Apply. Phys. 32, L917 (1993)


 


Silole compounds




Org. Electron. 4, 113 (2003)


 


Arylborane compounds




J. Am. Chem. Soc. 120, 9714 (1998)


 


Fluorinated aromatic compounds




J. Am. Chem. Soc. 122, 1832 (2000)


 


Fullerene (e.g., C60)




US20090101870


 


Triazine complexes




US20040036077


 


Zn (N{circumflex over ( )}N) complexes




U.S. Pat. No. 6,528,187









EXPERIMENTAL
Chemical abbreviations used throughout this document are as follows: S-Phos is dicyclohexyl(2′,6′-dimethoxy-[1,1′-biphenyl]-2-yl)phosphine, Pd2(dba)3 is tri(dibenzylideneacetone) dipalladium(0), THF is tetrahydrofuran, and DCM is dichloromethane.
Example 1
Synthesis of Compound 43-S




Into a solution of 9-(dibenzo[b,d]thiophen-2-yl)-9H-carbazole (4.8 g, 13.8 mmol) in THF (100 mL) was slowly added a n-butyllithium solution in hexane (2.5 M, 7.14 mL, 17.9 mmol) at −78° C. The solution was gradually warmed to 5° C. and stirred for 6 hours at between 0 to 10° C. The solution was cooled to −78° C. and 2-isopropoxy-4,4,5,5-tetramethyl-1,3,2-dioxaborolane (4.3 mL, 20.6 mmol) was added at once. The solution was slowly warmed to room temperature and stirred overnight before quenching with water. The reaction mixture was extracted with ether, washed with brine and water, dried over MgSO4, and the solvent was evaporated. The residue was purified by column chromatography on silica gel with heptane/DCM as eluent and trituration with heptane to yield 9-(4-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)dibenzo[b,d]thiophen-2-yl)-9H-carbazole (3.8 g, 57%) as a white powder.




A solution of 9-(4-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)dibenzo[b,d]thiophen-2-yl)-9H-carbazole (3.0 g, 6.3 mmol), 2-(3-bromophenyl)triphenylene (2.4 g, 6.31 mmol), Pd2(dba)3 (0.116 g, 0.126 mmol), S-Phos (0.104 g, 0.252 mmol), and K3PO4 (4.02 g, 18.93 mmol) in toluene (100 mL) and water (15 mL) was refluxed under nitrogen at 110° C. for 3 hour. After cooling to room temperature, the solution was diluted with water and the solid was collected by filtration. The crude product was redissolved in boiling toluene (800 mL) and filtered through a short plug of silica gel topped with a layer of anhydrous MgSO4. The filtrate was concentrated and the white solid was collected and triturated with boiling xylene and dichloromethane successively to yield Compound 43-S (3.5 g, 85%) as a white solid.
Example 2
Synthesis of Compound 17-S




A mixture of 4,4,5,5-tetramethyl-2-(6-(triphenylen-2-yl)dibenzo[b,d]thiophen-4-yl)-1,3,2-dioxaborolane (2.7 g, 5.03 mmol), 9-(3′-bromo-[1,1′-biphenyl]-3-yl)-9H-carbazole (2.065 g, 5.18 mmol), tris(dibenzylideneacetone)palladium(0) (0.138 g, 0.151 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.310 g, 0.755 mmol) was charged into 250 mL of toluene. Potassium phosphate tribasic monohydrate (3.47 g, 15.10 mmol) was dissolved in 25 mL of water and the solution was charged into the reaction mixture. The reaction mixture was degassed with nitrogen then was heated at reflux overnight. The reaction mixture was cooled to room temperature. The toluene layer was separated and dried under vacuum. The crude residue was passed through a silica gel column using 35-99% toluene/hexanes. The cleanest product fractions were combined and concentrated under vacuum. The cleanest fractions were recrystallized from toluene. 9-(3′-(6-(triphenylen-2-yl)dibenzo[b,d]thiophen-4-yl)-[1,1′-biphenyl]-3-yl)-9H-carbazole (Compound 17-S) (1.832 g, 2.52 mmol, 50% yield) was isolated as a white solid.
Example 3
Synthesis of Compound 7-S




4-bromo-6-(triphenylen-2-yl)dibenzo[b,d]thiophene (5 g, 10.22 mmol), 9H-carbazole (1.999 g, 11.95 mmol), sodium tert-butoxide (1.964 g, 20.43 mmol), tris(dibenzylideneacetone)palladium(0) (0.280 g, 0.306 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.628 g, 1.532 mmol) were charged into a 3-neck flask with 300 mL of m-xylenes. The reaction mixture was degassed using nitrogen. The reaction was then heated to reflux for 24 hours. The reaction mixture was cooled to room temperature and was diluted with 100 mL of water. The mixture was passed through a pad of celite. The organic layer was separated and was dried over magnesium sulfate. The mixture was filtered and concentrated under vacuum. The crude residue was passed through a silica gel column using 35-50% toluene/hexanes. The cleanest fractions were combined and concentrated under vacuum. The cleanest fractions were triturated with hot ethanol to remove excess carbazole. The solid was then triturated with hot heptanes/toluene. A white solid was collected via filtration and was recrystallized from toluene. 9-(6-(triphenylen-2-yl)dibenzo[b,d]thiophen-4-yl)-9H-carbazole (Compound 7-S) (3.04 g, 5.28 mmol, 51.7% yield) was isolated as a white solid.
Example 4
Synthesis of Compound 11-S




9H-3,9′-bicarbazole (1.88 g, 5.66 mmol), sodium tert-butoxide (1 g, 10.42 mmol), tris(dibenzylideneacetone)palladium(0) (0.22 g, 0.240 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.5 g, 1.220 mmol) were charged into a reaction flask with 210 mL of o-xylenes. The mixture was degassed with nitrogen then was heated to reflux for 21⁄2 days. The reaction mixture was cooled to room temperature. A solid was collected via filtration. The solid was dissolved in 1 L of hot toluene then was passed through a silica gel column. The column was flushed with hot toluene. The toluene filtrate was concentrated under vacuum. The crude solid was triturated with 300 mL of hot ethanol then was filtered under vacuum. The solid collected was then recrystallized twice from hot toluene to yield 9-(6-(triphenylen-2-yl)dibenzo[b,d]thiophen-4-yl)-9H-3,9′-bicarbazole (Compound 11-S) (2.25 g, 3.04 mmol, 59.5% yield) as a white solid.
Example 5
Synthesis of Compound 4-O




4,4,5,5-tetramethyl-2-(6-(triphenylen-2-yl)dibenzo[b,d]furan-4-yl)-1,3,2-dioxaborolane (3 g, 5.76 mmol), 9-(3-bromophenyl)-9H-carbazole (2 g, 6.21 mmol), tris(dibenzylideneacetone)palladium(0) (0.109 g, 0.119 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.195 g, 0.476 mmol) were charged into a reaction flask with 150 mL of toluene. Potassium phosphate tribasic (4.42 g, 20.85 mmol) was dissolved in 15 mL of water then charged into the reaction mixture. The reaction mixture was degassed using nitrogen then was heated at reflux overnight. The reaction mixture was cooled to room temperature. A solid was collected via filtration. This solid was triturated with 300 mL of warm methanol. The solid was filtered and dried under vacuum. This solid was then dissolved in 800 mL of refluxing toluene then was passed through a pad of silica gel. The filtrate was concentrated under vacuum then was recrystallized twice from toluene. 9-(3-(6-(triphenylen-2-yl)dibenzo[b,d]furan-4-yl)phenyl)-9H-carbazole (Compound4-O) (1.75 g, 2.75 mmol, 47.8% yield) was isolated as a white solid.
Example 6
Synthesis of Compound 4-S




4,4,5,5-tetramethyl-2-(6-(triphenylen-2-yl)dibenzo[b,d]thiophene-4-yl)-1,3,2-dioxaborolane (2.88 g, 5.37 mmol), 9-(3-bromophenyl)-9H-carbazole (1.78 g, 5.53 mmol), tris(dibenzylideneacetone)palladium(0) (0.098 g, 0.107 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.176 g, 0.429 mmol) were charged into a reaction flask with 150 mL of toluene. Potassium phosphate tribasic (3.99 g, 18.79 mmol) was dissolved in 15 mL of water then was charged into the reaction mixture. The reaction mixture was degassed using nitrogen then was heated at reflux overnight. The reaction mixture was cooled to room temperature. A solid was collected via filtration and washed with methanol and ethyl acetate. This solid was then dissolved in  ̃500 mL of refluxing toluene then was passed through a pad of silica gel. The filtrate was concentrated under vacuum then was recrystallized from toluene. 9-(3-(6-(triphenylen-2-yl)dibenzo[b,d]thiophene-4-yl)phenyl)-9H-carbazole (Compound 4-S) (2.6 g, 74.3% yield) was isolated as a white solid.
Example 7
Synthesis of Compound 1-S




4,4,5,5-tetramethyl-2-(6-(triphenylen-2-yl)dibenzo[b,d]thiophene-4-yl)-1,3,2-dioxaborolane (2.94 g, 5.49 mmol), 9-(4-bromophenyl)-9H-carbazole (1.75 g, 5.43 mmol), tris(dibenzylideneacetone)palladium(0) (0.099 g, 0.109 mmol), and 2-dicyclohexylphosphino-2′,6′-dimethoxybiphenyl (0.178 g, 0.435 mmol) were charged into a reaction flask with 120 mL of toluene. Potassium phosphate tribasic (4.04 g, 19.01 mmol) was dissolved in 10 mL of water then was charged into the reaction mixture. The reaction mixture was degassed using nitrogen for 30 minutes then was heated at reflux overnight. The reaction mixture was cooled to room temperature. A solid was collected via filtration. This solid was triturated with 300 mL of warm methanol and washed with ethyl acetate. The solid was filtered and dried under vacuum. This solid was then dissolved in 1200 mL of refluxing toluene then was passed through a pad of silica gel. The filtrate was concentrated under vacuum then was recrystallized from toluene. Compound 1-S (1.1 g, 31.1% yield) was isolated as a white solid.
Example 8
Synthesis of Compound 20-S




A solution of tris(dibenzylideneacetone) dipalladium(0) (0.142 g, 0.155 mmol), 4-bromo-6-(triphenylen-2-yl)dibenzo[b,d]thiophene (3.8 g, 7.76 mmol), 9-phenyl-3-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)-9H-carbazole (3.01 g, 8.15 mmol), S-phos (0.255 g, 0.621 mmol), and K3PO4 (5.77 g, 27.2 mmol) in toluene (200 mL) and water (20 mL) was heated at reflux under N2 for 48 hours. The reaction mixture was cooled to room temperature and diluted with dichloromethane. After washing with water, the organic layer was concentrated. The residual solid was triturated with methanol and then triturated with ethyl acetate. The solid was dissolved in refluxing toluene and filtered while hot through a silica gel plug topped with a layer of magnesium sulfate. The filtrate was concentrated leaving a white solid which was recrystallized from toluene yielding Compound 20-S (2.6 g, 43% yield) of a white solid.
Comparative Device Examples
All comparative device examples were fabricated by high vacuum (<10−7 Torr) thermal evaporation. The anode electrode is 1,200 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1,000 Å of Aluminum. All devices are encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H2O and O2) immediately after fabrication, and a moisture getter was incorporated inside the package.
The organic stack of the device examples consisted of sequentially, from the ITO surface, 100 Å of Compound H as the hole injection layer (HIL), 400 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (NPD) as the hole transporting layer (HTL), 300 Å of 15% of Compound B1 as dopant in Compound H1 and Compound H2 as the emissive layer (EML), 400 Å of Alq (tris-8-hydroxyquinoline aluminum) as the electron transport layer (ETL).
As used herein, Compound H, NPD, Alq, Compound B1, Compound H1, and Compound H2 have the following structures:







TABLE 2 summarizes the performance of the devices. The lifetime (LT80%) was defined as the time required for the device to decay to 80% of its initial luminance (L0) of 2000 nits. Devices comprising Compounds H1 and H2 showed the same device lifetime, which indicates that the carbazole substitution position on dibenzothiophene does not affect device performance. Therefore, comparative devices examples using Compound C below as the host should give valid device results comparison.







TABLE 2







Device structures and results










Example
EML (300 Å, doping %)
CIE (x, y)
LT80% (h)














Example 1
Compound
Compound B1
(0.174, 0.370)
167



H1
15%


Example 2
Compound
Compound B1
(0.176, 0.375)
170



H2
15%









Device Examples
Device examples were fabricated by high vacuum (<10−7 Torr) thermal evaporation. The anode electrode was 1,200 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1,000 Å of Aluminum. All devices are encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H2O and O2) immediately after fabrication, and a moisture getter was incorporated inside the package.
The organic stack of the device examples consisted of sequentially, from the ITO surface, 100 Å of Compound A as the hole injection layer (HIL), 300 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (NPD) as the hole transporting layer (HTL), 300 Å of the invention compounds doped with Compound A as dopant with 10 weight percent of the iridium phosphorescent compound as the emissive layer (EML), 50 Å of compound BL as a blocking layer (BL), 450 Å of Alq (tris-8-hydroxyquinoline aluminum) as the electron transport layer (ETL). The comparative example with Compound C was fabricated similarly to the Device Examples except that in the Device Examples 1, 2, and 3, Compounds 4-S, 7-S, and 11-S, respectively, were used as the host in the EML.
The device structures are provided in TABLE 3. As used herein, Compound A, Compound C, NPD, Compound BL, and Alq have the following structures:











TABLE 3







Device Structures












Example
HIL
HTL
EML (300 Å, doping %)
BL
ETL
















Comparative
Compound A
NPD 300 Å
Compound C
Compound A
Compound
Alq 400 Å


Example 1
100 Å


10%
BL 50 Å



Inventive 
Compound A
NPD 300 Å
Compound 7-S
Compound A
Compound
Alq 450 Å


Example 1
100 Å


10%
BL 50 Å



Inventive
Compound A
NPD 300 Å
Compound 4-S
Compound A
Compound
Alq 450 Å


Example 2
100 Å


10%
BL 50 Å



Inventive 
Compound A
NPD 300 Å
Compound 11-S
Compound A
Compound
Alq 450 Å


Example 3
100 Å


10%
BL 50 Å
















TABLE 4







VTE Device Results










1931 CIE












x
y
LT80% @ 40 mA/cm2














Comparative Example 1
0.37
0.60
100


Inventive Example 1
0.37
0.60
397


Inventive Example 2
0.37
0.60
343


Inventive Example 3
0.36
0.60
147









TABLE 4 provides color coordinate and lifetime of the devices. The colors were recorded as green for all examples. The device lifetime LT80, which is defined by 20% degradation from the initial luminance, was measured under a constant current density of 40 mA/cm2. The LT80 data in TABLE 4 was normalized by the lifetime of Comparative Example 1. As shown in TABLE 4, the LT80 of device examples using inventive Compounds 7-S, 4-S, and 11-S, respectively, in the EML layer, are 297%, 243%, and 47% longer than the device example using comparative Compound C in the EML layer of the device.
It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore include variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.

## Claims

1. A compound having formula I:



wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:


-L2-G  (III);


wherein L1 is a direct bond;
wherein L2 is selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof;
wherein X is selected from the group consisting of O, S, and Se;
wherein G is a carbazole which may be optionally substituted;
wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

2. The compound of claim 1, wherein the compound has formula IV:

3. The compound of claim 1, wherein the compound has formula V:

4. The compound of claim 1, wherein G is connected to L2 at the nitrogen atom of the 9-position of carbazole.

5. The compound of claim 1, wherein G is connected to L2 at a carbon atom at the 1-, 2-, 3-, or 4-position of carbazole.

6. The compound of claim 1, wherein one of R4b, R5a, or R5c is L2-G.

7. The compound of claim 1, wherein L2 is selected from the group consisting of a direct bond, a phenyl group, and a biphenyl group.

8. The compound of claim 1, wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof, and wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, aryl, heteroaryl, and combinations thereof.

9. The compound of claim 1, wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof, and wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, phenyl, biphenyl, terphenyl, tetraphenyl, pentaphenyl, pyridine, phenyl pyridine, pyridyl phenyl, triphenylene, carbazole, fluorene, dibenzofuran, dibenzothiophene, dibenzoselenophene, and combinations thereof.

10. The compound of claim 1, wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are hydrogen, wherein R3a, R3b, R3c, and R3d that are not formula II are hydrogen, and wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are hydrogen.

11. The compound of claim 1, wherein X is O.

12. The compound of claim 1, wherein X is S.

13. The compound of claim 1, wherein X is S, L2 is a direct bond, and R5ais L2-G.

14. The compound of claim 1, wherein X is S, L2 is phenyl, and R5ais L2-G.

15. The compound of claim 1, wherein the compound is selected from the group consisting of:

16. A first device comprising an organic light emitting device, the organic light emitting device comprising:
an anode;
a cathode;
an organic layer, disposed between the anode and the cathode, wherein the organic layer comprises a compound having formula I:




wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:


-L2-G  (III);


wherein L1 is a direct bond;
wherein L2 is selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, nitrile, and combinations thereof;
wherein X is selected from the group consisting of O, S, and Se;
wherein G is a carbazole which may be optionally substituted; and
wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and the organic layer is an emissive layer and the compound of formula I is a host.

17. The first device of claim 16, further comprising a blocking layer and the compound of formula I is a blocking material in the organic layer.

18. A formulation comprising a compound having formula I:



wherein at least one of R3a, R3b, R3c, or R3d has formula II:




wherein at least one of R4a, R4b, R4c, R5a, R5b, R5c, or R5d has formula III:


-L2-G  (III);


wherein L1 is a direct bond;
wherein L2 is selected from the group consisting of a direct bond, an aryl group having from 6-30 carbon atoms, a heteroaryl group having from 3-30 carbon atoms, and combinations thereof; wherein the aryl group and the heteroaryl group are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof;
wherein X is selected from the group consisting of O, S, and Se;
wherein G is a carbazole which may be optionally substituted;
wherein R1a, R1b, R1c, R1d, R2a, R2b, R2c, and R2d are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;
wherein R3a, R3b, R3c, and R3d that are not formula II are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
wherein R4a, R4b, R4c, R5a, R5b, R5c, and R5d that are not formula III are each independently selected from the group consisting of hydrogen, deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.