Name: Tom Lund

Title: Operations Manager

Company: Isolatek International

Sign Date:

Name: Randal J. Tysar

Title: Senior Environmental Engineer

Company: BT Environmental Consulting, Inc.

Sign Date:

Permitted Facility Representative / Date Testing Company Representative / Date

Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Final Test Report 

for

/ /

Based on information and belief formed 

after reasonable inquiry, I certify that the 

statements and information in this test 

report are true, accurate, and complete.

I have reviewed all testing details and 

results in this test report and hereby 

certify that the test report is authentic 

and accurate.

Monday, December 06, 2010 Page 1 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Facility Information:

Isolatek International

701 N. Broadway Street

Huntington IN 46750

Contact: Thomas Lund

Phone: 260-356-2040 x 328

Fax: 260-356-2337

Email: tlund@isolatek.com

Testing Company:

BT Environmental Consulting Inc

2615 Wolcott St

Ferndale MI 48220

Contact:Barry Boulianne

Phone: 313-449-2361

Fax: 248-548-8073

Email: bboulianne@btecinc.com

Air Permit Number:

IN 069-18676-00021

Permitted Source ID/Name:

Isolatek IN 069-18676-00021

Permitted Maximum Process Rate:

tons/hr - each cupola

Max. Normal Operation Process Rate:

tons/hr

Target Process Test Rat

tons/hr

Description of the source (including control equipment). Please see the attachments for source or

 process flow diagram:

Slag and rock charges are fed to two (2) coke-fired cupolas and melted to be formed into loose slag wool fiber used 

in the manufacture of fire resistive materials.

Industry/SCC/NAIS 327993

Sampling Location Information:

Test Parameter Information:

AFS #: 110000400575 FRS #: 110000400575

SCC / Description 30501701 Industrial Processes - Mineral Products - Mineral Wool - 

Cupola 

The following state and federal regulations that apply to the proposed testing:

Location

Round

Duct

Diam.

Distance from 

upstream dist.

Distance from

downstream dist.

Number of

Traverse Ports

Equiv. 

Diam

Min.Travers 

Points

Rect. Duct 

Length /Width

Mineral Wool 

Cupola 

Exhaust

40 0 0 2 0 0 0 16

Target

Parameter 

Test

Method

Number of

Test Runs

Test Run

Duration

Sample 

Location Points Comments

Mineral Wool Hydrogen Fluoride Method 26A 3 64 0

Cupola 

Exhaust

Mineral Wool Hydrogen Chloride Method 26A 3 64 0

Cupola 

Exhaust

Monday, December 06, 2010 Page 2 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

The following describes any modifications and/or deviations to the applicable test 

methods. If alternative methods were requested, see the attachments for documentation 

of request AND approval, including dates.

Inorganic (Aqueous) 

Condensible Part.

Mineral Wool OTM - 27/28 3 210 0

Cupola 

Exhaust

Organic Condensible 

Particulate

Mineral Wool OTM - 27/28 3 210 0

Cupola 

Exhaust

Mineral Wool Filterable PM2.5 OTM - 27/28 3 210 0

Cupola 

Exhaust

Mineral Wool Total PM2.5 OTM - 27/28 3 210 0

Cupola 

Exhaust

Mineral Wool Nickel Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Antimony Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Arsenic Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Beryllium Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Cadmium Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Chromium Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Cobalt Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Filterable Particulate Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Manganese Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Selenium Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Lead Method 29 3 192 0

Cupola 

Exhaust

Mineral Wool Chromium EPA M0061 3 192 0

Cupola 

Exhaust

Monday, December 06, 2010 Page 3 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Sampling / Stack Data Results Summary

Location Mineral Wool Cupola Exhaust - EPA M0061

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/28/2010 10/28/2010 

Run Start Time 3:14:00 PM 8:11:00 

AM

11:54:00 AM 

Run Finish Time 6:33:00 PM 11:30:00 

AM

4:32:00 PM 

Net Run Time, minutes 192 192 192 

Dry Gas Meter Volume Sampled, dscf 121.354 126.414 127.377 125.048

Moisture Content of Stack Gas, % 1.87 2.72 2.66 2.417

Moisture Saturation at Stack Gas Temperature, % 71.54 46.79 40.97 53.100

Carbon Dioxide, % 3.3 2.4 1.6 2.433

Oxygen, % 17 18 19 18.000

Average Stack Gas Temperature, °F 195.21 176.15 170.31 180.557

Dry Volumetric Flow Rate, dry scfm 32,711.6 33,888.7 34,134.1 33,578.133

Actual Wet Volumetric Flue Gas Flow Rate, acfm 41,743.0 41,957.7 41,847.7 41,849.467

Percent Isokinetic of Sampling Rate, % 101.0 101.5 101.5 101.333

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 4 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - Method 26A

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/27/2010 10/27/2010 

Run Start Time 10:01:00 AM 11:19:00 

AM

1:13:00 PM 

Run Finish Time 11:10:00 AM 1:04:00 PM 2:55:00 PM 

Net Run Time, minutes 64 64 64 

Dry Gas Meter Volume Sampled, dscf 52.038 51.595 52.550 52.061

Moisture Content of Stack Gas, % 1.68 1.62 1.50 1.600

Moisture Saturation at Stack Gas Temperature, % 69.36 93.60 81.36 81.440

Carbon Dioxide, % 2.2 2.2 2.7 2.367

Oxygen, % 18.5 18.5 17.7 18.233

Average Stack Gas Temperature, °F 193.75 208.25 201.38 201.127

Dry Volumetric Flow Rate, dry scfm 34,603.4 34,308.9 34,462.7 34,458.333

Actual Wet Volumetric Flue Gas Flow Rate, acfm 43,973.6 44,539.1 44,224.9 44,245.867

Percent Isokinetic of Sampling Rate, % 97.9 97.9 99.2 98.333

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 5 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - Method 29

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/28/2010 10/28/2010 

Run Start Time 3:14:00 PM 8:11:00 

AM

11:54:00 AM 

Run Finish Time 6:33:00 PM 11:49:00 

AM

4:32:00 PM 

Net Run Time, minutes 192 192 192 

Dry Gas Meter Volume Sampled, dscf 141.702 146.398 150.587 146.229

Moisture Content of Stack Gas, % 1.31 1.36 1.51 1.393

Moisture Saturation at Stack Gas Temperature, % 77.38 51.63 43.81 57.607

Carbon Dioxide, % 3.3 2.4 1.6 2.433

Oxygen, % 17 18 19 18.000

Average Stack Gas Temperature, °F 198.96 180.56 173.25 184.257

Dry Volumetric Flow Rate, dry scfm 32,665.9 33,759.6 34,678.1 33,701.200

Actual Wet Volumetric Flue Gas Flow Rate, acfm 41,685.4 41,507.4 42,214.2 41,802.333

Percent Isokinetic of Sampling Rate, % 100.1 100.1 100.2 100.133

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 6 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - OTM - 27/28

Average

Run Number 1 2 3 

Test Date 10/26/2010 10/26/2010 10/27/2010 

Run Start Time 8:10:00 AM 1:25:00 PM 10:40:00 AM 

Run Finish Time 12:56:00 PM 5:37:00 PM 2:15:00 PM 

Net Run Time, minutes 211.5 211.1 210.4 

Dry Gas Meter Volume Sampled, dscf 80.950 80.270 79.962 80.394

Moisture Content of Stack Gas, % 2.16 2.29 1.90 2.117

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 87.53 95.843

Carbon Dioxide, % 2.9 2.8 2.2 2.633

Oxygen, % 18.1 17.4 18.5 18.000

Average Stack Gas Temperature, °F 220.63 229.31 204.94 218.293

Dry Volumetric Flow Rate, dry scfm 33,649.0 33,373.1 34,187.5 33,736.533

Actual Wet Volumetric Flue Gas Flow Rate, acfm 45,240.8 45,502.6 44,287.8 45,010.400

Percent Isokinetic of Sampling Rate, % 116.5 116.7 113.8 115.667

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 7 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Emissions Summary

Location: Mineral Wool Cupola Exhaust - EPA M0061

Compound: Chromium

Average

RunNumber 1 2 3 

Mass_mg 0.0004 0.0004 0.0004 0.000

Elb/hr 1.43E-05 1.42E-05 1.42E-05 0.000

mg/dscm 1.16E-04 1.12E-04 1.11E-04 0.000

Location: Mineral Wool Cupola Exhaust - Method 26A

Compound: Hydrogen Chloride

Average

RunNumber 1 2 3 

Mass_mg 0.55 0.81 0.5 0.620

Elb/hr 4.84E-02 7.12E-02 4.34E-02 0.054

mg/dscm 3.73E-01 5.54E-01 3.36E-01 0.421

Compound: Hydrogen Fluoride

Average

RunNumber 1 2 3 

Mass_mg 0.51 0.7 0.87 0.693

Elb/hr 4.49E-02 6.16E-02 7.55E-02 0.061

mg/dscm 3.46E-01 4.79E-01 5.85E-01 0.470

Location: Mineral Wool Cupola Exhaust - Method 29

Compound: Antimony

Average

RunNumber 1 2 3 

Mass_mg 0.002 0.0037 0.0034 0.003

Elb/hr 6.10E-05 1.13E-04 1.04E-04 0.000

mg/dscm 4.99E-04 8.93E-04 7.97E-04 0.001

Compound: Arsenic

Average

RunNumber 1 2 3 

Mass_mg 0.00348 0.00508 0.00548 0.005

Elb/hr 1.06E-04 1.55E-04 1.67E-04 0.000

mg/dscm 8.67E-04 1.23E-03 1.29E-03 0.001

Compound: Beryllium

Average

RunNumber 1 2 3 

Mass_mg 0.0005 0.0005 0.0005 0.001

Elb/hr 1.52E-05 1.53E-05 1.52E-05 0.000

mg/dscm 1.25E-04 1.21E-04 1.17E-04 0.000

Compound: Cadmium

Average

RunNumber 1 2 3 

Mass_mg 0.00154 0.00075 0.00082 0.001

Elb/hr 4.70E-05 2.29E-05 2.50E-05 0.000

Monday, December 06, 2010 Page 8 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

mg/dscm 3.84E-04 1.81E-04 1.92E-04 0.000

Compound: Chromium

Average

RunNumber 1 2 3 

Mass_mg 0.00186 0.00156 0.00166 0.002

Elb/hr 5.67E-05 4.76E-05 5.06E-05 0.000

mg/dscm 4.64E-04 3.76E-04 3.89E-04 0.000

Compound: Cobalt

Average

RunNumber 1 2 3 

Mass_mg 0.00074 0.00117 0.00123 0.001

Elb/hr 2.26E-05 3.57E-05 3.75E-05 0.000

mg/dscm 1.84E-04 2.82E-04 2.88E-04 0.000

Compound: Filterable Particulate

Average

RunNumber 1 2 3 

Mass_mg 11.8 5 16.4 11.067

Elb/hr 3.60E-01 1.53E-01 5.00E-01 0.338

mg/dscm 2.94E+00 1.21E+00 3.85E+00 2.667

Compound: Lead

Average

RunNumber 1 2 3 

Mass_mg 0.01 0.023 0.023 0.019

Elb/hr 3.05E-04 7.02E-04 7.01E-04 0.001

mg/dscm 2.49E-03 5.55E-03 5.39E-03 0.004

Compound: Manganese

Average

RunNumber 1 2 3 

Mass_mg 0.0999 0.0796 0.1259 0.102

Elb/hr 3.05E-03 2.43E-03 3.84E-03 0.003

mg/dscm 2.49E-02 1.92E-02 2.95E-02 0.025

Compound: Nickel

Average

RunNumber 1 2 3 

Mass_mg 0.0025 0.003 0.0025 0.003

Elb/hr 7.62E-05 9.15E-05 7.62E-05 0.000

mg/dscm 6.23E-04 7.24E-04 5.86E-04 0.001

Compound: Selenium

Average

RunNumber 1 2 3 

Mass_mg 0.0867 0.087 0.153 0.109

Elb/hr 2.64E-03 2.65E-03 4.66E-03 0.003

mg/dscm 2.16E-02 2.10E-02 3.59E-02 0.026

Location: Mineral Wool Cupola Exhaust - OTM - 27/28

Monday, December 06, 2010 Page 9 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Compound: Filterable PM2.5

Average

RunNumber 1 2 3 

Mass_mg 1.62 1.76 2.18 1.853

Elb/hr 8.91E-02 9.68E-02 1.23E-01 0.103

mg/dscm 7.07E-01 7.74E-01 9.63E-01 0.815

Compound: Inorganic (Aqueous) Condensible P

Average

RunNumber 1 2 3 

Mass_mg 28 42 38 36.000

Elb/hr 1.54E+00 2.31E+00 2.15E+00 2.000

mg/dscm 1.22E+01 1.85E+01 1.68E+01 15.833

Compound: Organic Condensible Particulate

Average

RunNumber 1 2 3 

Mass_mg 13 14 4 10.333

Elb/hr 7.15E-01 7.70E-01 2.26E-01 0.570

mg/dscm 5.67E+00 6.16E+00 1.77E+00 4.533

Compound: Total PM2.5

Average

RunNumber 1 2 3 

Mass_mg 42.6 57.8 44.2 48.200

Elb/hr 2.34E+00 3.18E+00 2.50E+00 2.673

mg/dscm 1.86E+01 2.54E+01 1.95E+01 21.167

Monday, December 06, 2010 Page 10 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Process Run Data

APCD Run Data

Process Lab Run Data

Monday, December 06, 2010 Page 11 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Sampling / Stack Data Results Detail

Location Mineral Wool Cupola Exhaust - EPA M0061

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/28/2010 10/28/2010 

Run Start Time 3:14:00 PM 8:11:00 AM 11:54:00 AM 

Run Finish Time 6:33:00 PM 11:30:00 AM 4:32:00 PM 

Net Traversing Points 48 48 48 

Net Run Time, minutes 192 192 192 

Nozzle Diameter, inches 0.175 0.175 0.175 0.175

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 0.994 0.994 0.994 0.994

Barometric Pressure, inches of Mercury 29.74 30.02 30.02 29.927

Average Orifice Meter Differential, inches H2O 1.26 1.30 1.34 1.300

Dry Gas Meter Volume Sampled, cubic feet 124.700 123.750 124.960 124.470

Average Dry Gas Meter Temperature, °F 77.73 57.13 58.29 64.383

Dry Gas Meter Volume Sampled, dscf 121.354 126.414 127.377 125.048

Total Moisture Liquid collected, g 49 75 74 66.000

Volume of Water Vapor, standard cubic feet 2.31 3.53 3.48 3.107

Moisture Content of Stack Gas, % 1.87 2.72 2.66 2.417

Moisture Saturation at Stack Gas Temperature, % 71.54 46.79 40.97 53.100

Dry Mole Fraction 0.9813 0.9728 0.9734 0.976

Carbon Dioxide, % 3.3 2.4 1.6 2.433

Oxygen, % 17 18 19 18.000

Carbon Monoxide & Nitrogen, % 79.7 79.6 79.4 79.567

Fuel Factor 1.18 1.21 1.19 

Dry Molecular Weight, lb/lb-Mole 29.21 29.10 29.02 29.110

Wet Molecular weight, lb/lb-Mole 29.00 28.80 28.73 28.843

Flue Gas Static Pressure, inches of H2O -1.2 -1.2 -1.2 -1.200

Absolute Flue Gas Pressure, inches of Mercury 29.65 29.93 29.93 29.837

Average Stack Gas Temperature, °F 195.21 176.15 170.31 180.557

Average Velocity Head, inches of H2O 1.6172367139

546

1.687277301

17642

1.6895275111

619

1.665

Average Stack Gas Velocity, feet/second 79.72 80.13 79.92 79.923

Stack Cross-Sectional Area, square feet 8.727 8.727 8.727 8.727

Dry Volumetric Flow Rate, dry scfm 32,711.6 33,888.7 34,134.1 33,578.133

Actual Wet Volumetric Flue Gas Flow Rate, acfm 41,743.0 41,957.7 41,847.7 41,849.467

Percent Isokinetic of Sampling Rate, % 101.0 101.5 101.5 101.333

Percent Excess Air, % 420.7 597.1 968.6 662.133

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 40 40 40 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 12 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - Method 26A

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/27/2010 10/27/2010 

Run Start Time 10:01:00 AM 11:19:00 AM 1:13:00 PM 

Run Finish Time 11:10:00 AM 1:04:00 PM 2:55:00 PM 

Net Traversing Points 16 16 16 

Net Run Time, minutes 64 64 64 

Nozzle Diameter, inches 0.196 0.196 0.196 0.196

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 1.003 1.003 1.003 1.003

Barometric Pressure, inches of Mercury 29.74 29.74 29.74 29.740

Average Orifice Meter Differential, inches H2O 2.29 2.28 2.31 2.293

Dry Gas Meter Volume Sampled, cubic feet 52.280 52.540 53.980 52.933

Average Dry Gas Meter Temperature, °F 71.84 79.06 83.81 78.237

Dry Gas Meter Volume Sampled, dscf 52.038 51.595 52.550 52.061

Total Moisture Liquid collected, g 19 18 17 18.000

Volume of Water Vapor, standard cubic feet 0.89 0.85 0.80 0.847

Moisture Content of Stack Gas, % 1.68 1.62 1.50 1.600

Moisture Saturation at Stack Gas Temperature, % 69.36 93.60 81.36 81.440

Dry Mole Fraction 0.9832 0.9838 0.985 0.984

Carbon Dioxide, % 2.2 2.2 2.7 2.367

Oxygen, % 18.5 18.5 17.7 18.233

Carbon Monoxide & Nitrogen, % 79.3 79.3 79.6 79.400

Fuel Factor 1.09 1.09 1.19 

Dry Molecular Weight, lb/lb-Mole 29.09 29.09 29.14 29.107

Wet Molecular weight, lb/lb-Mole 28.90 28.91 28.97 28.927

Flue Gas Static Pressure, inches of H2O -1.2 -1.2 -1.2 -1.200

Absolute Flue Gas Pressure, inches of Mercury 29.65 29.65 29.65 29.650

Average Stack Gas Temperature, °F 193.75 208.25 201.38 201.127

Average Velocity Head, inches of H2O 1.7926082996

7877

1.799478827

07638

1.7964203891

4753

1.796

Average Stack Gas Velocity, feet/second 83.98 85.06 84.46 84.500

Stack Cross-Sectional Area, square feet 8.727 8.727 8.727 8.727

Dry Volumetric Flow Rate, dry scfm 34,603.4 34,308.9 34,462.7 34,458.333

Actual Wet Volumetric Flue Gas Flow Rate, acfm 43,973.6 44,539.1 44,224.9 44,245.867

Percent Isokinetic of Sampling Rate, % 97.9 97.9 99.2 98.333

Percent Excess Air, % 759.7 759.7 534.0 684.467

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 40 40 40 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 13 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - Method 29

Average

Run Number 1 2 3 

Test Date 10/27/2010 10/28/2010 10/28/2010 

Run Start Time 3:14:00 PM 8:11:00 AM 11:54:00 AM 

Run Finish Time 6:33:00 PM 11:49:00 AM 4:32:00 PM 

Net Traversing Points 48 48 48 

Net Run Time, minutes 192 192 192 

Nozzle Diameter, inches 0.19 0.19 0.19 0.190

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 1.003 1.003 1.003 1.003

Barometric Pressure, inches of Mercury 29.74 30.02 30.02 29.927

Average Orifice Meter Differential, inches H2O 1.85 1.88 2.03 1.920

Dry Gas Meter Volume Sampled, cubic feet 146.130 143.710 148.140 145.993

Average Dry Gas Meter Temperature, °F 85.33 64.00 65.32 71.550

Dry Gas Meter Volume Sampled, dscf 141.702 146.398 150.587 146.229

Total Moisture Liquid collected, g 40 43 49 44.000

Volume of Water Vapor, standard cubic feet 1.88 2.02 2.31 2.070

Moisture Content of Stack Gas, % 1.31 1.36 1.51 1.393

Moisture Saturation at Stack Gas Temperature, % 77.38 51.63 43.81 57.607

Dry Mole Fraction 0.9869 0.9864 0.9849 0.986

Carbon Dioxide, % 3.3 2.4 1.6 2.433

Oxygen, % 17 18 19 18.000

Carbon Monoxide & Nitrogen, % 79.7 79.6 79.4 79.567

Fuel Factor 1.18 1.21 1.19 

Dry Molecular Weight, lb/lb-Mole 29.21 29.10 29.02 29.110

Wet Molecular weight, lb/lb-Mole 29.06 28.95 28.85 28.953

Flue Gas Static Pressure, inches of H2O -1.2 -1.2 -1.2 -1.200

Absolute Flue Gas Pressure, inches of Mercury 29.65 29.93 29.93 29.837

Average Stack Gas Temperature, °F 198.96 180.56 173.25 184.257

Average Velocity Head, inches of H2O 1.6071119652

52

1.648450563

55028

1.7185847363

9657

1.658

Average Stack Gas Velocity, feet/second 79.61 79.27 80.62 79.833

Stack Cross-Sectional Area, square feet 8.727 8.727 8.727 8.727

Dry Volumetric Flow Rate, dry scfm 32,665.9 33,759.6 34,678.1 33,701.200

Actual Wet Volumetric Flue Gas Flow Rate, acfm 41,685.4 41,507.4 42,214.2 41,802.333

Percent Isokinetic of Sampling Rate, % 100.1 100.1 100.2 100.133

Percent Excess Air, % 420.7 597.1 968.6 662.133

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 40 40 40 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 14 of 15
Isolatek International Huntington Indiana Residual Risk Data Collection Emissions Test

Location Mineral Wool Cupola Exhaust - OTM - 27/28

Average

Run Number 1 2 3 

Test Date 10/26/2010 10/26/2010 10/27/2010 

Run Start Time 8:10:00 AM 1:25:00 PM 10:40:00 AM 

Run Finish Time 12:56:00 PM 5:37:00 PM 2:15:00 PM 

Net Traversing Points 16 16 16 

Net Run Time, minutes 211.5 211.1 210.4 

Nozzle Diameter, inches 0.125 0.125 0.125 0.125

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 1.003 1.003 0.994 1.000

Barometric Pressure, inches of Mercury 29.41 29.41 29.74 29.520

Average Orifice Meter Differential, inches H2O 0.33 0.33 0.39 0.350

Dry Gas Meter Volume Sampled, cubic feet 84.080 83.290 81.270 82.880

Average Dry Gas Meter Temperature, °F 81.13 80.59 70.72 77.480

Dry Gas Meter Volume Sampled, dscf 80.950 80.270 79.962 80.394

Total Moisture Liquid collected, g 38 40 33 37.000

Volume of Water Vapor, standard cubic feet 1.79 1.88 1.55 1.740

Moisture Content of Stack Gas, % 2.16 2.29 1.90 2.117

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 87.53 95.843

Dry Mole Fraction 0.9784 0.9771 0.981 0.979

Carbon Dioxide, % 2.9 2.8 2.2 2.633

Oxygen, % 18.1 17.4 18.5 18.000

Carbon Monoxide & Nitrogen, % 79 79.8 79.3 79.367

Fuel Factor 0.97 1.25 1.09 

Dry Molecular Weight, lb/lb-Mole 29.19 29.14 29.09 29.140

Wet Molecular weight, lb/lb-Mole 28.95 28.88 28.88 28.903

Flue Gas Static Pressure, inches of H2O -1.2 -1.2 -1.2 -1.200

Absolute Flue Gas Pressure, inches of Mercury 29.32 29.32 29.65 29.430

Average Stack Gas Temperature, °F 220.63 229.31 204.94 218.293

Average Velocity Head, inches of H2O 1.8053141004

6995

1.798797302

26557

1.7863183697

1579

1.797

Average Stack Gas Velocity, feet/second 86.40 86.90 84.58 85.960

Stack Cross-Sectional Area, square feet 8.727 8.727 8.727 8.727

Dry Volumetric Flow Rate, dry scfm 33,649.0 33,373.1 34,187.5 33,736.533

Actual Wet Volumetric Flue Gas Flow Rate, acfm 45,240.8 45,502.6 44,287.8 45,010.400

Percent Isokinetic of Sampling Rate, % 116.5 116.7 113.8 115.667

Percent Excess Air, % 656.7 474.5 759.7 630.300

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 40 40 40 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, December 06, 2010 Page 15 of 15