Michigan Department of Environmental Quality
Air Quality Division



### EFFECTIVE DATE: July 17, 2007

ISSUED TO

Lacks Enterprises Inc.

State Registration Number (SRN): N0895

LOCATED AT

4260 Airlane Road SE, Kentwood, Michigan 49512



## RENEWABLE OPERATING PERMIT

Permit Number: MI-ROP-N0895-2007

Expiration Date: July 17, 2012

Administratively Complete RO P Renewal Application Due Between January 16, 2011 and January 17, 2012

This Renewable Operating Permit (ROP) is issued in accordance with and subject to Section 5506(3) of Part 55, Air Pollution Control, of the Natural Resources and Environmental Protection Act, 1994 PA 451, as amended (Act 451). Pursuant to Michigan Air Pollution Control Rule 210(1), this ROP constitutes the permittee’s authority to operate the stationary source identified above in accordance with the general conditions, special conditions and attachments contained herein. Operation of the stationary source and all emission units listed in the permit are subject to all applicable future or amended rules and regulations pursuant to Act 451 and the federal Clean Air Act.



## SOURCE-WIDE PERMIT TO INSTALL

Permit Number: MI-PTI-N0895-2007

This Permit to Install (PTI) is issued in accordance with and subject to Section 5505(5) of Act 451. Pursuant to Michigan Air Pollution Control Rule 214a, the terms and conditions herein, identified by the underlying applicable requirement citation of Rule 201(1)(a), constitute a federally enforceable PTI. The PTl terms and conditions do not expire and remain in effect unless the criteria of Rule 201(6) are met. Operation of all emission units identified in the PTI is subject to all applicable future or amended rules and regulations pursuant to Act 451 and the federal Clean Air Act.

Michigan Department of Environmental Quality

______________________________________ Heidi G. Hollenbach, Grand Rapids District SupervisorROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 2 of 41 

## TABLE OF CONTENTS

AUTHORITY AND ENFORCEABILITY................................................................................................... ...3

A. GENERAL CONDITIONS ......................................................................................................... ............4

Permit Enforceability .......................................................................................................... .........................4

General Provisions............................................................................................................. .........................4 Equipment & Design ............................................................................................................. ......................5

Emission Limits ................................................................................................................ ...........................5 Testing/Sampling ............................................................................................................... .........................5 Monitoring/Recordkeeping ....................................................................................................... ...................6 Certification & Reporting ...................................................................................................... .......................6

Permit Shield.................................................................................................................. .............................7

Revisions ...................................................................................................................... ..............................8 Reopenings..................................................................................................................... ............................8

Renewals ....................................................................................................................... .............................9 Stratospheric Ozone Protection ................................................................................................. .................9 Risk Management Plan........................................................................................................... ....................9 Emission Trading ............................................................................................................... .........................9 Permit To Install (PTI) ........................................................................................................ .......................10

B. SOURCE-WIDE CONDITIONS..................................................................................................... ......11

C. EMISSION UNIT CONDITIONS................................................................................................... .......12

EMISSION UNIT SUMMARY TABLE .................................................................................................... ...12

D. FLEXIBLE GROUP CONDITIONS .................................................................................................. ...14

FLEXIBLE GROUP SUMMARY TABLE ................................................................................................... 14

FGN-1 .......................................................................................................................... .............................15

FGS-1 .......................................................................................................................... .............................19

FGNESHAPN...................................................................................................................... ......................23 FGRULE 287(c) .................................................................................................................. ......................28

FGRULE290 ...................................................................................................................... .......................30

FGCOLDCLEANERS................................................................................................................. ...............33

E. NON-APPLICABLE REQUIREMENTS...............................................................................................3 6

APPENDICES..................................................................................................................... ......................37

Appendix 1: Abbreviations and Acronyms ........................................................................................ .......37 Appendix 2. Schedule of Compliance ............................................................................................ ..........38 Appendix 3. Monitoring Requirements........................................................................................... ..........38 Appendix 4. Recordkeeping..................................................................................................... ................38 Appendix 5. Testing Procedures................................................................................................ ..............40 Appendix 6. Permits to Install ................................................................................................ ..................40 Appendix 7. Emission Calculations............................................................................................. .............40 Appendix 8. Reporting ......................................................................................................... ....................41 Appendix 9. Operation and Maintenance Plan/Malfunction Abatement Plan...........................................41ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 3 of 41 

## AUTHORITY AND EN FORCEABILITY

For the purpose of this permit, the permittee is defined as any person who owns or operates an emission unit at a stationary source for which this permit has been issued. The department is defined in Rule 104(d) as the Director of the Michigan Department of Environmental Quality (MDEQ) or his or her designee.

The permittee shall comply with all specific details in the permit terms and conditions and the cited underlying applicable requirements. All terms and condi tions in this ROP are both federally enforceable and state enforceable unless otherwise footnoted. Certain terms and conditions are applicable to most stationary sources for which an ROP has been issued. These general conditions are included in Part A of this ROP. Other terms and conditions may apply to a specific emission unit, several emission units which are represented as a flexible group, or the entire stationary source which is represented as a source-wide group. Special conditions are identified in Parts B, C, D and/or the appendices.

In accordance with Rule 213(2)(a), all underlying applicable requirements will be identified for each ROP

term or condition. All terms and conditions that are included in a PTI, are streamlined or subsumed, or is state only enforceable will be noted as such.

In accordance with Section 5507 of Act 451, the permittee has included in the ROP application a compliance certification, a schedule of compliance, and a compliance plan. For applicable requirements with which the source is in compliance, the source will continue to comply with these requirements. For applicable requirements with which the source is not in compliance, the source will comply with the detailed schedule of compliance requirements that are incorporated as an appendix in this ROP. Furthermore, for any applicable requirements effective after the date of issuance of this ROP, the stationary source will meet the requirements on a timely basis, unless the underlying applicable requirement requires a more detailed schedule of compliance.

Issuance of this permit does not obviate the necessity of obtaining such permits or approvals from other units of government as required by law.ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 4 of 41 

## A. GENERAL CONDITIONS

Permit Enforceability

• All conditions in this permit are both federally en forceable and state enforceab le unless otherwise noted. (R 336.1213(5))

• Those conditions that are hereby incorporated in a state only enforceable Source-wide PTI pursuant to Rule 201(2)(d) are designated by footnote one. (R 336.1213(5)(a), R 336.1214a(5))

• Those conditions that are hereby incorporated in fede rally enforceable Source- wi de PTI No. MI-PTI-N0895-2007 pursuant to Rule 201(2)(c) are designated by footnote two. (R 336.1213(5)(b), R 336.1214a(3))



### General Provisions

1. The permittee shall comply with all conditions of this ROP. Any ROP noncompliance constitutes a violation of Act 451, and is grounds for enforcement action, for ROP revo cation or revision, or for denial of the renewal of

the ROP. All terms and conditions of this ROP that ar e designated as federally enforceable are enforceable by

the Administrator of the United States Environmenta l Protection Agency (USEPA) and by citizens under the provisions of the federal Clean Air Act (CAA). Any terms and conditions based on applicable requirements which are designated as “state only ” are not enforceable by the USEPA or citizens pursuant to the CAA. (R 336.1213(1)(a))

2. It shall not be a defense for the permittee in an enforc ement action that it would hav e been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this ROP. (R 336.1213(1)(b))

3. This ROP may be modified, revised, or revoked for cause. The filing of a request by the permittee for a permit modification, revision, or termination, or a notificat ion of planned changes or anticipated noncompliance does not stay any ROP term or condition. This does not su persede or affect the ability of the permittee to make changes, at the permittee’s own risk, pursuant to Rule 215 and Rule 216. (R 336.1213(1)(c))

4. The permittee shall allow the department, or an aut horized representative of th e department, upon presentation of credentials and other documents as may be required by law and upon stating the authority for and purpose of the investigation, to perform any of the following activities (R 336.1213(1)(d)) : a. Enter, at reasonable times, a stationary source or other premises where emi ssions-related activity is

conducted or where records must be ke pt under the conditions of the ROP. b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of the

ROP. c. Inspect, at reasonable times, any of the following: i. Any stationary source. ii. Any emission unit. iii. Any equipment, including monitoring and air pollution control equipment. iv. Any work practices or operations regulated or required under the ROP. d. As authorized by Section 5526 of Act 451, sample or monitor at reasonable times substances or parameters for the purpose of assuring compli ance with the ROP or applicable requirements.

5. The permittee shall furnish to the department, within a reasonable time, any information the department may request, in writing, to determine whether cause exists for modifying, revising, or revoking the ROP or to determine compliance with this ROP. Upon request, the permittee shall also furnish to the department copies of any records that are required to be kept as a term or condition of this ROP. For information which is claimed by the permittee to be confidential, consistent with the requirements of the 1976 PA 442, MCL §15.231 et seq.,ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 5 of 41 and known as the Freedom of Information Act, the person may also be required to furnish the records directly to the USEPA together with a claim of confidentiality. (R 336.1213(1)(e))

6. A challenge by any person, the Admi nistrator of the USEPA, or the departm ent to a particular condition or a part of this ROP shall not set aside, delay, stay, or in any way affect the applicability or enforceability of any other condition or part of this ROP. (R 336.1213(1)(f))

7. The permittee shall pay fees consistent with the f ee schedule and requirements pursuant to Section 5522 of

Act 451. (R 336.1213(1)(g))

8. This ROP does not convey any prope rty rights or any exclusive privilege. (R 336.1213(1)(h))



### Equipment & Design

9. Any collected air contaminants shall be removed as necessary to maintain the equipment at the required operating efficiency. The collection and disposal of air contaminants sha ll be performed in a manner so as to

minimize the introduction of contaminants to the outer ai r. Transport of collected ai r contaminants in Priority I and II areas requires the use of material handling methods specified in Rule 370(2). (R 336.1370)

10. Any air cleaning device shall be installed, maintained, and operated in a satisfactory manner and in accordance with the Michigan Air Pollution Control rules and existing law. (R 336.1910)



### Emission Limits

11. Except as provided in Subrules 2, 3, and 4 of Rule 301, states in part; “a person shall not cause or permit to be discharged into the outer air from a process or proc ess equipment a visible emission of a density greater than the most stringent of Rule 301(1)(a) or (b) unless otherwi se specified in this ROP.” The grading of visible

emissions shall be determined in accordance with Rule 303. (R 336.1301(1) in pertinent part) : a. A 6-minute average of 20 percent opacity, except for one 6-minute average per hour of not more than 27 percent opacity. b. A limit specified by an applicable feder al new source performance standard.

12. The permittee shall not cause or permi t the emission of an air contaminant or water vapor in quantities that cause,

alone or in reaction with other air co ntaminants, either of the following: a. Injurious effects to human health or safety, animal life , plant life of significant economic value, or property. 1
(R 336.1901(a))

b. Unreasonable interference with the comf ortable enjoyment of life and property. 1 (R 336.1901(b))



### Testing/Sampling

13. The department may require the owner or operator of any source of an air contaminant to conduct acceptable performance tests, at the owner’s or operator’s expens e, in accordance with Rule 1001 and Rule 1003, under any of the conditions listed in Rule 1001(1). (R 336.2001)

14. Any required performance testing shall be conducted in accordance with Rule 1001(2), Rule 1001(3) and

Rule 1003. (R 336.2001(2), R 336.2001(3), R 336.2003(1))

15. Any required test results shall be submitted to the Ai r Quality Division (AQD) in the format prescribed by the applicable reference test method within 60 day s following the last date of the test. (R 336.2001(4))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 6 of 41 

### Monitoring/Recordkeeping

16. Records of any periodic emission or parametric monitoring required in this ROP shall include the following information specified in Rule 213(3)(b)(i), where appropriate (R 336.1213(3)(b)) : a. The date, location, time, and me thod of sampling or measurements. b. The dates the analyses of the samples were performed. c. The company or entity that performed the analyses of the samples. d. The analytical techniques or methods used. e. The results of the analyses. f. The related process operating conditions or para meters that existed at the time of sampling or

measurement.

17. All required monitoring data, support information and all reports, including reports of all instances of deviation from permit requirements, shall be kept and furnished to the department upon request for a period of not less than 5 years from the date of the monitoring sample, me asurement, report or application. Support information includes all calibration and maintenance records and all original strip-chart recordings, or other original data records, for continuous monitoring instrumentation and copies of all reports required by the ROP. (R 336.1213(1)(e), R 336.1213(3)(b)(ii))



### Certification & Reporting

18. Except for the alternate certific ation schedule provided in Rule 213(3)(c) (iii)(B), any document required to be submitted to the department as a term or condition of this ROP shall contain an original certification by a responsible official which states that, based on information and belief formed after reasonable inquiry, the

statements and information in the document are true, accurate, and complete. (R 336.1213(3)(c))

19. A responsible official shall certif y to the appropriate AQD District Offi ce and to the USEPA that the stationary source is and has been in compliance with all terms and conditions contained in the ROP except for deviations that have been or are being reported to the appropriate AQ D District Office pursuant to Rule 213(3)(c). This

certification shall include all the info rmation specified in Rule 213(4)(c)(i) through (v) and shall state that, based on information and belief formed after reasonable inquiry, t he statements and information in the certification are true, accurate, and complete. The USEPA address is: USEPA, Air Compliance Data - Michigan, Air and Radiation Division, 77 West Jackson Boulevard, Chicago, Illinois 60604. (R 336.1213(4)(c))

20. The certification of compliance shall be submitted annua lly for the term of this ROP as detailed in the special conditions, or more frequently if specified in an applicable requirement or in this ROP. (R 336.1213(4)(c))

21. The permittee shall promptly report any deviations from ROP requirements and certify the reports. The prompt reporting of deviations from ROP requirements is defi ned in Rule 213(3)(c)(ii) as follows, unless otherwise

described in this ROP. (R 336.1213(3)(c))

a. For deviations that exceed t he emissions allowed under the ROP, prompt reporting means reporting consistent with the requirements of Rule 912 as detail ed in Condition 25. All reports submitted pursuant to this paragraph shall be promptly certif ied as specified in Rule 213(3)(c)(iii).

b. For deviations which exceed the emissions allow ed under the ROP and which are not reported pursuant to Rule 912 due to the duration of the deviation, prompt reporting means the reporting of all deviations in the semiannual reports required by Rule 213(3)(c)(i). The report shall describe reasons for each deviation and

the actions taken to minimize or correct each deviation.

c. For deviations that do not exc eed the emissions allowed under the RO P, prompt reporting means the reporting of all deviations in the semiannual reports requi red by Rule 213(3)(c)(i). The report shall describe

the reasons for each deviation and the actions ta ken to minimize or correct each deviation.ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 7 of 41 22. For reports required pursuant to Rule 213(3)(c)(ii), prompt certification of the reports is described in Rule 213(3)(c)(iii) as ei ther of the following (R 336.1213(3)(c)) : a. Submitting a certification by a resp onsible official with each report which states that, based on information and belief formed after reasonable inquiry, the statements and information in the report are true, accurate, and complete. b. Submitting, within 30 days following the end of a cale ndar month during which one or more prompt reports

of deviations from the emissions allowed under the ROP were submitted to the department pursuant to Rule 213(3)(c)(ii), a certific ation by a responsible official which st ates that, “based on information and belief formed after reasonable inquiry, the statements and info rmation contained in each of the reports submitted during the previous month we re true, accurate, and complete”. The ce rtification shall include a listing of the reports that are being certif ied. Any report submitted pursuant to Rule 213(3)(c)(ii) that will be certified on a monthly basis pursuant to this paragraph shall include a statement that certificati on of the report will be provided within 30 days following the end of the calendar month.

23. Semiannually for the term of the ROP as detailed in the special conditions, or more fr equently if specified, the permittee shall submit certified reports of any required monitoring to the app ropriate AQD District Office. All instances of deviations from ROP requirements during the reporting period shall be clearly identified in the reports. (R 336.1213(3)(c)(i))

24. On an annual basis, the permittee shall report the actual emissions, or the information necessary to determine the actual emissions, of each regulat ed air pollutant as defined in Rule 212(6) for each emi ssion unit utilizing the emissions inventory form s provided by the department. (R 336.1212(6))

25. The permittee shall provide notice of an abnormal condition, start-up, shutdo wn, or malfunction that results in emissions of a hazardous or toxic air pollutant which cont inue for more than one hour in excess of any applicable standard or limitation, or emissions of any air contami nant continuing for more than two hours in excess of an applicable standard or limitation , as required in Rule 912, to the appropriate AQD District Office. The notice shall be provided not later than two business days after the start- up, shutdown, or discovery of the abnormal conditions or malfunction. Notice shall be by any reasonable means, in cluding electronic, telephonic, or oral communication. Written reports, if required under Rule 912, must be submit ted to the appropriate AQD District Supervisor within 10 days after the start-up or shutdown occurred, within 10 days after the abnormal conditions or malfunction has been corrected, or within 30 days of discovery of the abnormal condi tions or malfunction, whichever is first. The written reports shall include all of the information required in Rule 912( 5) and shall be certified by a responsible official in a

manner consistent with the CAA. (R 336.1912)



### Permit Shield

26. Compliance with the conditions of the ROP shall be considered compliance with any applicable requirements as of the date of ROP issuance, if either of the following provisions is satisfied. (R 336.1213(6)(a)(i), R 336.1213(6)(a)(ii)) a. The applicable requirements are included and are specifically identified in the ROP. b. The permit includes a determination or concise su mmary of the determination by the department that other specifically identified requirements are not applicable to the stationary source.

Any requirements identified in Part E of this ROP ha ve been identified as non-applicable to this ROP and are included in the permit shield.

27. Nothing in this ROP shall alte r or affect any of the following: a. The provisions of Section 303 of the CAA, emergency orders, incl uding the authority of the USEPA under

Section 303 of the CAA. (R 336.1213(6)(b)(i)) b. The liability of the owner or operator of this source fo r any violation of applicable requirements prior to or at

the time of this ROP issuance. (R 336.1213(6)(b)(ii)) c. The applicable requirements of the acid rain prog ram, consistent with Sect ion 408(a) of the CAA. (R 336.1213(6)(b)(iii))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 8 of 41 d. The ability of the USEPA to obtain information from a source pursuant to Se ction 114 of the CAA. (R 336.1213(6)(b)(iv))

28. The permit shield shall not apply to provisions incor porated into this ROP through procedures for any of the following: a. Operational flexibility changes made pursuant to Rule 215. (R 336.1215(5)) b. Administrative Amendments made pu rsuant to Rule 216(1)(a)(i)-(iv). (R 336.1216(1)(b)(iii)) c. Administrative Amendments made pursuant to Rule 216(1)(a)(v) until the amendment has been approved by the department. (R 336.1216(1)(c)(iii)) d. Minor Permit Modifications made pursuant to Rule 216(2). (R 336.1216(2)(f)) e. State-Only Modifications made pursuant to Rule 216(4) until the changes have been approved by the department. (R 336.1216(4)(e))

29. Expiration of this ROP results in the loss of the permit shield. If a timely and administratively complete application for renewal is submitted not more than 18 months, but not less than 6 months, before the expiration date of the ROP, but the department fails to take final action before the end of the ROP term, the existing ROP does not expire until the renewal is issued or denied, and the permit shield shall extend beyond the original ROP term until the department takes final action. (R 336.1217(1)(c), R 336.1217(1)(a))



### Revisions

30. For changes to any process or process equipment cove red by this ROP that do not require a revision of the ROP pursuant to Rule 216, the permittee must comply with Rule 215. (R 336.1215, R 336.1216)

31. A change in ownership or operational control of a stationary source covered by this ROP shall be made pursuant to Rule 216(1). (R 336.1219(2))

32. For revisions to this ROP, an administratively complete ap plication shall be considered timely if it is received by the department in accordance with the time frames specified in Rule 216. (R 336.1210(9))

33. Pursuant to Rule 216(1)(b)(iii), Rule 216(2)(d) and Rule 216(4)(d), after a change has been made, and until the department takes final action, the permittee shall comply with both the applicable requirements governing the change and the ROP terms and conditions proposed in t he application for the modification. During this time period, the permittee may choose to not comply with the existing ROP terms and conditions that the application seeks to change. However, if the permittee fails to co mply with the ROP terms and conditions proposed in the application during this time period, the terms and conditions in the ROP are enforceable. (R 336.1216(1)(c)(iii), R 336.1216(2)(d), R 336.1216(4)(d))



### Reopenings

34. A ROP shall be reopened by the department prior to the expiration date and revised by the department under any of the following circumstances: a. If additional requirements become applicable to this stati onary source with three or more years remaining in the term of the ROP, but not if the effective date of the new applicable requirement is later than the ROP expiration date. (R 336.1217(2)(a)(i)) b. If additional requirements pursuant to Title IV of the CAA become applicable to this stationary source. (R 336.1217(2)(a)(ii)) c. If the department determines that the ROP contains a material mistake, information required by any applicable requirement was omitted, or inaccurate statements were made in establishing emission limits or

the terms or conditions of the ROP. (R 336.1217(2)(a)(iii)) d. If the department determines that the ROP must be revised to ensure compliance with the applicable requirements. (R 336.1217(2)(a)(iv))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 9 of 41 

### Renewals

35. For renewal of this ROP, an administratively complete appl ication shall be considered timely if it is received by the department not more than 18 months, but not less than 6 months, before the expiration date of the ROP. (R 336.1210(7))



### Stratospheric Ozone Protection

36. If the permittee is subject to Title 40 of the Code of Federal Regulations (CFR), Part 82 and services, maintains, or repairs appliances except for motor vehi cle air conditioners (MVAC), or disposes of appliances containing refrigerant, including MVAC and small applianc es, or if the permittee is a refrigerant reclaimer, appliance owner or a manufacturer of appliances or recycling and recovery equipment, the permittee shall comply with all applicable standards for recycling and emissions reduction pursuant to 40 CFR, Part 82, Subpart F.

37. If the permittee is subject to 40 CFR, Part 82, and per forms a service on motor (fleet) vehicles when this service involves refrigerant in the MVAC, the permittee is subject to all the applicable requirements as specified in 40 CFR, Part 82, Subpart B, Servicing of Motor Vehicl e Air Conditioners. The term “motor vehicle” as used in Subpart B does not include a vehicle in which final as sembly of the vehicle has not been completed by the original equipment manufacturer. The term MVAC as us ed in Subpart B does not include the air-tight sealed refrigeration system used for refrigerated cargo or an air conditioning system on passenger buses using Hydrochlorofluorocarbon-22 refrigerant.



### Risk Management Plan

38. If subject to Section 112(r) of the CAA and 40 CFR, Part 68, the permittee shall register and submit to the USEPA the required data related to t he risk management plan for reduci ng the probability of accidental releases of any regulated substances listed pursuant to Section 112(r)(3) of the CAA as amended in 40 CFR, Part 68.130. The list of substances, threshold quant ities, and accident prevention regulations promulgated under 40 CFR, Part 68, do not limit in any way the general duty provisions under Section 112(r)(1).

39. If subject to Section 112(r) of the CAA and 40 CFR, Pa rt 68, the permittee shall comply with the requirements of 40 CFR, Part 68, no later than the latest of the following dates as provided in 40 CFR, Part 68.10(a): a. June 21, 1999, b. Three years after the date on which a regulated substance is first listed under 40 CFR, Part 68.130, or c. The date on which a regulated substance is first pr esent above a threshold quantity in a process.

40. If subject to Section 112(r) of the CAA and 40 CFR, Part 68, the permittee shall submit any additional relevant information requested by any regulatory agency necessar y to ensure compliance with the requirements of 40 CFR, Part 68.

41. If subject to Section 112(r) of the CAA and 40 CFR, Part 68, the permittee shall annually certify compliance with all applicable requirements of Section 112( r) as detailed in Rule 213(4)(c)). (40 CFR, Part 68)



### Emission Trading

42. Emission averaging and emission redu ction credit trading are allowed pursua nt to any applicable interstate or regional emission trading program th at has been approved by the Admini strator of the USEPA as a part of Michigan’s State Implementation Plan. Such activi ties must comply with Rule 215 and Rule 216. (R 336.1213(12))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 10 of 41 

### Permit To Install (PTI)

43. The process or proc ess equipment included in this permit shall not be reconstructed, relocated, or modified unless a PTI authorizing such action is issued by the depa rtment, except to the ext ent such action is exempt from the PTI requirements by any applicable rule. 2 (R 336.1201(1))

44. The department may, after notice and opportunity for a hearing, revoke PTI terms or conditions if evidence indicates the process or process equipment is not perfor ming in accordance with the terms and conditions of the PTI or is violating the department’s rules or the CAA. 2 (R 336.1201(8), Section 5510 of Act 451)

45. The terms and conditions of a PTI shall apply to any person or legal entity that now or hereafter owns or operates the process or process equipment at the location authorized by the PTI. If a new owner or operator submits a written request to the department pursuant to Rule 219 and the department approves the request, this PTI will be amended to reflect the change of ownership or operational control. T he request must include all of the information required by Subrules (1)(a), (b) and (c) of Rule 219. T he written request shall be sent to the appropriate AQD District Supervisor, MDEQ. 2 (R 336.1219)

46. If the installation, reconstruction, relocation, or modification of the equipment for which PTI terms and conditions have been approved has not commenced within 18 months, or has been interrupted for 18 months, the applicable terms and conditions from that PTI sh all become void unless otherwise authorized by the department. Furthermore, the person to whom that PT I was issued, or the designated authorized agent, shall notify the department via the Supervisor, Permit Secti on, MDEQ, AQD, P. O. Box 30260, Lansing, Michigan 48909, if it is decided not to pursue the installation, reco nstruction, relocation, or modification of the equipment allowed by the terms and conditions from that PTI. 2 (R 336.1201(4))

Footnotes :
1 This condition is state only enforceable and was established pursuant to Rule 201(1)(b).

2 This condition is federally enforceable and was established pursuant to Rule 201(1)(a).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 11 of 41 

## B. SOURCE-WIDE CONDITIONS

Part B outlines the Source-Wide Term s and Conditions that apply to this stationary source. The permittee is subject to these special conditions for the stationary sour ce in addition to the general conditions in Part A and any

other terms and conditions contained in this ROP.

The permittee shall comply with all specific details in the special conditions and the underlying applicable requirements cited. If a specific condition type does not appl y to this source, NA (not applicable) has been used in

the table. If there are no Source-Wide C onditions, this section will be left blank.ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 12 of 41 

## C. EMISSION UNIT CONDITIONS

Part C outlines terms and conditions that are specific to individual emission units listed in the Emission Unit Summary Table. The permittee is subject to the special conditions for each emission unit in addition to the General Conditions in Part A and any other terms and conditions contained in this ROP.

The permittee shall comply with all specific details in the special conditions and the underlying applicable requirements cited. If a specific condition type does not appl y, NA (not applicable) has been used in the table. If there are no conditions specific to individual em ission units, this section will be left blank.



### EMISSION UNIT SUMMARY TABLE

The descriptions provided below are for informational purposes and do not constitute enforceable conditions.

Emission Unit ID Emission Unit Description (Including Process Equipment & Control Device(s)) Installation

Date/

Modification

Date Flexible Group ID

EUPN-1 This emission group consists of four semibright nickel tanks. 8-27-1998 FGN-1

EUPN-2 This emission group consists of three bright

nickel tanks. 8-27-1998 FGN-1

EUPN-3 This emission group consists of one microporous nickel and one chrome pre-dip

tank. 8-27-1998 FGN-1

EUPN-4 This emission group consists of four copperacid tanks. 8-27-1998 FGN-1

EUPN-5 This emission group consists of one copperstrike tank. 8-27-1998 FGN-1

EUPN-6 This emission group consists of one electroless copper/electroless nickel tank. 8-27-1998 FGN-1

EUPN-7 This emission group consists of one

accelerator tank. 8-27-1998 FGN-1

EUPN-8 This emission group consists of one catalyst

tank. 8-27-1998 FGN-1

EUPN-9 This emission group consists of one

neutralizer tank. 8-27-1998 FGN-1

EUPN-10 This emission group consists of three chrome etch tanks, one etch regeneration unit and one evaporator/reclaim unit. 8-27-1998 FGN-1

EUPN-11 This emission group consists of one

conditioner tank. 8-27-1998 FGN-1

EUPN-12 This emission group consists of three chrome plate tanks and one purification tank and one evaporator/reclaim unit. 8-27-1998 FGN-1

FGNESHAPN

EUPN-13 This emission group consists of one chrome strip tank and one nitric strip tank. 8-27-1998 FGN-1

EUPS-1 This emission group consists of five copperacid tanks. 2-12-1985 FGS-1

EUPS-2 This emission group consists of one copperstrike tanks. 2-12-1985 FGS-1

EUPS-3 This emission group consists of one electroless copper/electroless nickel tank. 2-12-1985 FGS-1ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 13 of 41 Emission Unit ID Emission Unit Description (Including Process Equipment & Control Device(s)) Installation

Date/

Modification

Date Flexible Group ID

EUPS-4 This emission group consists of one

accelerator tank. 2-12-1985 FGS-1

EUPS-5 This emission group consists of three chrome

etch tanks. 2-12-1985 FGS-1

EUPS-6 This emission group consists of one

conditioner tank. 2-12-1985/

9-15-2003 FGS-1

EUPS-7 This emission group consists of three chrome plate tanks, one purification tank and one evaporator/reclaim unit. 2-12-1985 FGS-1

FGNESHAPN

EUPS-8 This emission group consists of one nitric strip

tank. 2-12-1985 FGS-1

EUPS-9 This emission group consists of one chrome strip tank. 2-12-1985 FGS-1

EUPS-10 This emission group consists of nickel plating

tanks. 2-12-1985 FGS-1

EURULE287 This emission group consists of existing or

future emission unit that emits air contaminants that are exempt from the requirements of R 336.1201 pursuant to R 336.1278 and R 336.1287(c). NA FGRULE287(c)

EURULE290 This emission group consists of any existing

or future emission unit that emits air contaminants that are exempt from the requirements of R 336.1201 pursuant to

R 336.1290. NA FGRULE290

EUCOLDCLEANERS This emis sion group consists of

miscellaneous cold cleaners installed after

1979. NA FGCOLDCLEANERSROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 14 of 41 

## D. FLEXIBLE GROUP CONDITIONS

Part D outlines the terms and conditions that apply to more than one emission unit. The permittee is subject to the special conditions for each flexible group in addition to the General Conditions in Part A and any other terms and

conditions contained in this ROP.

The permittee shall comply with all specific details in the special conditions and the underlying applicable requirements cited. If a specific condition type does not appl y, NA (not applicable) has been used in the table. If there are no special conditions that apply to more than one emission unit, this section will be left blank.



### FLEXIBLE GROUP SUMMARY TABLE

The descriptions provided below are for informational purposes and do not constitute enforceable conditions.

Flexible Group ID Flexible Group Description Associated

Emission Unit IDs FGN-1 North Plater - electroplating of copper, nickel and decorative chrome on plastic parts. EUPN-1, EUPN-2, EUPN-3 EUPN-4, EUPN-5, EUPN-6 EUPN-7, EUPN-8, EUPN-9 EUPN-10, EUPN-11, EUPN-12, EUPN-13 FGS-1 South Plater - electroplating of copper, nickel and decorative chrome on plastic parts. EUPS-1, EUPS-2, EUPS-3, EUPS-4, EUPS-5, EUPS-6, EUPS-7, EUPS-8, EUPS-9,

EUPS-10 FGNESHAPN Chrome plating tanks s ubject to NESHAP EUPN-12, EUPS-7 FGRULE287(c) Any emission unit that emits air contaminants that are exempt from the requirements of R 336.1201 pursuant to R 336.1278 and R 336.1287(c). EURULE287

FGRULE290 Any emission unit that emits air contaminants that are exempt from the requirements of R 336.1201 pursuant

to R 336.1290. EURULE290

FGCOLDCLEANERS Any cold cleaner that is grandfathered or exempt from Rule 201 pursuant to Rule 278 and Rule 281(h) or Rule 285(r)(iv). Existing cold cleaners were placed into operation prior to July 1, 1979. New cold cleaners were placed into operation on or after July 1, 1979. EUCOLDCLEANERSROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 15 of 41 

## FGN-1

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

North Plater - electroplating of copper, nickel and decorative chrome on plastic parts.

Emission Units: EUPN-1, EUPN-2, EUPN-3, EUPN-4, EUPN-5, EUPN-6, EUPN-7 , EUPN-8, EUPN -9, EUPN-10, EUPN-11, EUPN-12, EUPN-13



### POLLUTION CONTROL EQUIPMENT

Two packed bed scrubbers with mist eliminators, fu me suppressant and two composite mesh pad systems.



### I. EMISSION LIMIT(S)

Pollutant Limit Time Period/ Operating Scenario Equipment Monitoring/ Testing Method Underlying Applicable Requirements 1. Total nickel 0.0598 pph 1 Test Method EUPN-1, EUPN-2, EUPN-3, EUPN-6 GC 13, SC III.2, SC III.5, SC IV.2,

SC V.1 R 336.1224

R 336.1225

2. Total

chromium 0.00037 pph 1 Test Method Chrome etch process EUPN-10 GC 13, SC III.1, SCIII.5, SCIV.1,

V.2 R 336.1224

R 336.1225

3. Total

chromium 0.00043 pph 1 Test Method Chrome plating process, EUPN-12 GC 13, SC III.3, SC III.5, SC IV.1

SC V.2 R 336.1224

R 336.1225

4. Formaldehyde 2.72 pph 1 Test Method Electroless copper/nickel process EUPN-6 GC 13, III.5,

SC V.1 R 336.1224

R 336.1225

5. Methanol 8.25 pph 1 Test Method Electroless copper/nickel process EUPN-6 GC 13, SC III.5 R 336.1224

R 336.1225

6. Ammonia 0.132 pph 1 Test Method Electroless copper/nickel process EUPN-6 GC13, SC III.5 R 336.1224

R 336.1225

7. 1,3-dichloro-2- propanol 0.84 pph 1 Test Method Conditioner process

EUPN-11 GC 13, SC III.5,

SC V.1 R 336.1224

R 336.1225 8. Nitric acid 1.23 pph 1 Test Method Chrome strip and nitric strip tank processEUPN-13 GC 13, SC III.5 R 336.1224

R 336.1225

9. Opacity 0% except for

uncombined water vapor 2 NA all process tanks SC III.5 R 336.1331(1)(c)ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 16 of 41 

### II. MATERIAL LIMIT(S)

Material Limit Time Period/ Operating

Scenario Equipment Monitoring/ Testing Method Underlying Applicable Requirements

NA NA NA NA NA NA



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

1. The permittee shall not operate the three chromium etch tanks from EUPN-10 unless a chemical fume suppressant with a wetting agent and/or composite mesh pad scrubber is used, installed and operating properly. 2 (R 336.1224, R 336.1910)

2. The permittee shall not operate the electroless copper and/or electroless nickel tanks from EUPN-6 unless the packed bed scrubber with a mist eliminator is install ed, maintained and operating in a satisfactory manner. 2
(R 336.1224, R 336.1910)

3. The permittee shall not operate the three decorative ch romium plating tanks and a chromium purification tank from EUPN-12 unless a chemical fume suppressant with a wetting agent is present in the three decorative chromium plating tanks in combination with a compos ite mesh pad scrubber installed and operating properly. 2
(R 336.1224, R 336.1910)

4. The permittee shall not operate the chromium and nitr ic acid strip tanks EUPN-13 unless the packed bed scrubber with a mist eliminator is installed, maintained and operating in a satisfactory manner. 2 (R 336.1224, R 336.1910)

5. The permittee shall implement an approved Operati on and Maintenance Plan/Malfunction Abatement Plan. See Appendix 9. (R 336.1213(3))



### IV. DESIGN/EQUIPMENT PARAMETER(S)

1. Each composite mesh pad system on EUPN-10 and EUPN- 12 shall be equipped with a differential pressure monitoring device. (R 336.1213(3))

2. Each packed bed scrubber with mist eliminator on EUPN -6 and EUPN-13 shall be equipped with a liquid flow monitoring device. (R 336.1213(3))



### V. TESTING/SAMPLING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. Within 48 months from February 7, 2006 and within every 48 months from the date of completion of the most recent stack test thereafter, the pe rmittee shall verify formaldehyde, methanol, nickel and 1,3 dichloro-2- propanol emission rates from FGN-1 by testing at owner's expense, in accor dance with Department requirements and applicable federal Reference Methods found in Appendix 5. No less than 60 days prior to testing, the permittee shall submit a complete test plan to the AQD. The AQD must approve the final plan prior to testing. Verification of emission rates includes the submittal of a complete report of the test results to the AQD within 60 days following t he last date of the test. 2 (R 336.2001, R 336.2003, R 336.2004)ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 17 of 41 2. Within 30 months from August 24, 2005 and within ev ery 30 months from the date of completion of the most recent stack test thereafter, the permittee shall verify chromium em ission rates from FGN-1 by testing at owner's expense, in accordance with Department requirements and applicable federal Reference Methods found in Appendix 5. No less than 60 days prior to testi ng, the permittee shall submit a complete test plan to the AQD. The AQD must approve the final plan prior to testing. Verification of emission rates includes the submittal of a complete report of the test results to t he AQD within 60 days following the last date of the test. 2
(R 336.2001, R 336.2003, R 336.2004, R 336. 1941, 40 CFR 63.344, 40 CFR 63.347(f))

See Appendix 5



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. The permittee shall conduct monitoring and maintain record s of actions taken as outlined in and pursuant to the approved Operation and Maintenance Plan/Malfun ction Abatement Plan. See Appendix 9. (R 336.1213(3))



### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District O ffice by March 15 for the previous calendar year. (R 336.1213(4)(c))

See Appendix 8



### VIII. STACK/VENT RESTRICTION(S)

The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to

the ambient air unless otherwise noted:

Stack & Vent ID Maximum

Exhaust

Dimensions

(inches) Minimum Height

Above Ground (feet) Underlying Applicable Requirements

1. SVN-1A 60 1 60 1 R 336.1225

2. SVN-1B 40 1 60 1 R 336.1225

3. SVN-2 50 1 60 1 R 336.1225

4. SVN-3 52 1 60 1 R 336.1225

5. SVN-4 32 1 60 1 R 336.1225

6. SVN-5 42 1 60 1 R 336.1225

7. SVN-6 46 1 60 1 R 336.1225

8. SVN-7 18 1 80 1 R 336.1225

9. SVN-8 40 1 60 1 R 336.1225ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 18 of 41 

### IX. OTHER REQUIREMENT(S)

1. The permittee shall notify the Department if a change in land use occurs for property classified as industrial or as a public roadway, where this classification was relied upon to demonstrate compliance with Rule 225(1). The notification shall be submitted to the District Supervi sor, Air Quality Division, within 30 days of the actual land use change. Within 60 days of the land use change, the applicant shall submit to the District Supervisor a plan for complying with the requirements of Rule 225(1). The plan shall require compliance with Rule 225(1) not later than one year after the due date of the plan submittal. 1 (R 336.1225(4))

See FGNESHAPN for additional applicable requirements for the decorative chrome electroplating process, EUPN12.

Footnotes :
1 This condition is state only enforceable and was established pursuant to Rule 201(1)(b).

2 This condition is federally enforceable and was established pursuant to Rule 201(1)(a).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 19 of 41 

## FGS-1

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

South Plater - electroplating of copper, ni ckel and decorative chrome on plastic parts.

Emission Unit: EUPS-1, EUPS-2, EUPS-3, EUPS-4, EUPS-5, EU PS-6, EUPS-7, EUPS- 8, EUPS-9, EUPS-10



### POLLUTION CONTROL EQUIPMENT

Three packed bed scrubbers, Fume suppressant, Two composite mesh pad systems.



### I. EMISSION LIMIT(S)

Pollutant Limit Time Period/ Operating

Scenario Equipment Monitoring/ Testing

Method Underlying Applicable Requirements 1. Total nickel 0.0063 pph 1 Test Method EUPS-3, EUPS-10 GC 13, SC III.2, SC III.5, SC IV.2, V.1 R 336.1224

R 336.1225

2. Total

chromium 0.000542 pph 1 Test Method Chrome etch process, EUPS-5 GC 13, SC III.1, SC III.5, SC IV.1,

SC V.2 R 336.1224

R 336.1225

3. Total

chromium 0.000489 pph 1 Test Method Chrome plating process, EUPS-7 GC 13, SC III.3, SC III.5,

SC IV.1

SC V.2 R 336.1224

R 336.1225

4. Formaldehyde 0.6458 pph 1 Test Method Electroless copper/nickel process EUPS-3 GC 13, SC III.5,

SC V.1 R 336.1224

R 336.1225

5. Methanol 9.12 pph 1 Test Method Electroless copper/nickel process EUPS-3 GC 13,

SC III.5 R 336.1224

R 336.1225

6. Ammonia 0.145 pph 1 Test Method Electroless copper/nickel process EUPS-3 GC13, SC III.5, R 336.1224

R 336.1225

7. 1,3-dichloro-2- propanol 0.84 pph 1 Test Method Conditioner process

EUPS-6 GC 13, SC III.7, SC III.5, SC IV.2, V.1 R 336.1224

R 336.1225

8. Nitric acid 0.11 pph 1 Test Method Nitric strip process

EUPS-8 GC 13,

SC III.5 R 336.1224

R 336.1225 9. Opacity 0%, except for

uncombined water vapor 2 NA All process tanks SC III.5 R 336.1331(1)(c)ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 20 of 41 

### II. MATERIAL LIMIT(S)

Material Limit Time Period/ Operating

Scenario Equipment Monitoring/ Testing Method Underlying Applicable Requirements

NA NA NA NA NA NA



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

1. The permittee shall not operate the three chromium etch tanks from EUPS-5 unless a chemical fume suppressant with a wetting agent and/or composite mesh pad scrubber is used, installed and operating properly. 2 (R 336.1224, R 336.1910)

2. The permittee shall not operate the electroless copper and/or electroless nickel tanks from EUPS-3 unless the packed bed scrubber is installed and operating properly. 2 (R 336.1224, R 336.1910)

3. The permittee shall not operate the three decorative ch romium plating tanks and a chromium purification tank from EUPS-7 unless a chemical fume suppressant with a wetting agent is present in the three decorative chromium plating tanks in combination with a compos ite mesh pad scrubber that is installed and operating properly. 2 (R 336.1224, R 336.1910)

4. The permittee shall not operate the nitric acid st rip tanks EUPS-8 unless the pa cked bed scrubber with a mist eliminator is installed and operating properly. 2 (R 336.1224, R 336.1910)

5. The permittee shall implement the approved Operat ion and Maintenance Plan/Malfunction Abatement Plan. See Appendix 9. (R 336.1213(3))

6. The permittee shall not operate the conditioner tank EUPS-6 unless the packed bed scrubber with a mist eliminator is installed and operating properly. 2 (R 336.1224, R 336.1910)



### IV. DESIGN/EQUIPMENT PARAMETER(S)

1. Each composite mesh pad system on EUPS-5 and EUPS-7 shall be equipped with a differential pressure monitoring device. (R 336.1213(3))

2. Each packed bed scrubber on EUPS-3, EUPS-6 and EUPS- 9 shall be equipped with a liquid flow monitoring

device. (R 336.1213(3))



### V. TESTING/SAMPLING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. Within 48 months from February 7, 2006 and within every 48 months from the date of completion of the most recent stack test thereafter, the pe rmittee shall verify formaldehyde, methanol, nickel and 1,3 dichloro-2- propanol emission rates from FGS-1 by testing at owner's expense, in accordance with Department requirements and applicable federal Reference Methods found in Appendix 5. No less than 60 days prior to testing, the permittee shall submit a complete test plan to the AQD. The AQD must approve the final plan prior to testing. Verification of emission rates includes the submittal of a complete report of the test results to the AQD within 60 days following t he last date of the test. 2 (R 336.2001, R 336.2003, R 336.2004)ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 21 of 41 2. Within 30 months from August 24, 2005 and within ev ery 30 months from the date of completion of the most recent stack test thereafter, the per mittee shall verify chromium emission rates from FGS-1 by testing at owner's expense, in accordance with Department requirements and applicable federal Reference Methods found in Appendix 5. No less than 60 days prior to testi ng, the permittee shall submit a complete test plan to the AQD. The AQD must approve the final plan prior to te sting. Verification of emission rates includes the submittal of a complete report of the test results to t he AQD within 60 days following the last date of the test. 2
(R 336.2001, R 336.2003, R 336.2004 R 336. 1941, 40 CFR 63.344, 40 CFR 63.347(f))

See Appendix 5



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. The permittee shall conduct monitoring and maintain record s of actions taken as outlined in and pursuant to the approved Operation and Maintenance Plan/Malfun ction Abatement Plan. See Appendix 9. (R 336.1213(3))

See Appendix 9



### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for the previous calendar year. (R 336.1213(4)(c))

See Appendix 8



### VIII. STACK/VENT RESTRICTION(S)

The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to

the ambient air unless otherwise noted:

Stack & Vent ID Maximum

Exhaust

Dimensions

(inches) Minimum Height

Above Ground (feet) Underlying Applicable Requirements

1. SVS-P10 40 1 48.6 1 R 336.1225

2. SVS-P11 41 1 51.1 1 R 336.1225 3. SVS-P12 37 equivalent 1 41.4 1 R 336.1225

4. SVS-P13 41 1 46.3 1 R 336.1225 5. SVS-P14 39 equivalent 1 40.5 1 R 336.1225

6. SVS-P15 10 1 70 1 R 336.1225

7. SVS-P16 30.5 1 45.2 1 R 336.1225 8. SVS-P17 24 equivalent 1 40.5 1 R 336.1225 9. SVS-P18 50 equivalent 1 42.1 1 R 336.1225ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 22 of 41 

### IX. OTHER REQUIREMENT(S)

See FGNESHAPN for additional applicable requirements fo r the decorative chrome electroplating process, EUPS7.

Footnotes :
1 This condition is state only enforceable and was established pursuant to Rule 201(1)(b).

2 This condition is federally enforceable and wa s established pursuant to Rule 201(1)(a).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 23 of 41 

## FGNESHAPN

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

Each chromium electroplating or chro mium anodizing tank at facilities perf orming hard chromium electroplating, decorative chromium electroplating, or chromium anodizi ng as defined in 40 CFR Part 63, Subpart N (40 CFR), 63.341. Affected sources include equi pment covered by other permits, grandfathered equipment, and exempt equipment.

Emission Unit: EUPN-12 AND EUPS-7

POLLUTION CONTROL EQUIPMENT

Composite mesh pad scrubber.



### I. EMISSION LIMIT(S)

Pollutant Limit Time Period/ Operating

Scenario Equipment Monitoring/ Testing

Method Underlying Applicable Requirements

1. Hexavalent

Chromium 0.01 milligram per dry

standard cubic

meter.

corrected to

70°F and 29.92 inches Hg Continuous All Decorative

Chrome Electroplating Tank(s) GC 13 40 CFR 63.342(d)(1)

2. The affected source shall be in compliance with the applicable emission limits in 40 CFR 63.342 during tank operation and during periods of startup and shutdown. (R 336.1941, 40 CFR 63.342(b)(1))



### II. MATERIAL LIMIT(S)

Material Limit Time Period/ Operating

Scenario Equipment Monitoring/ Testing Method Underlying Applicable Requirements

NA NA NA NA NA NA



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

1. The permittee shall not operate FGN-1 or FGS-1 unl ess the composite mesh pad systems are installed, maintained, and operated in a satisfactory manner. (R 336.1941, 40 CFR 63.342)

2. The permittee shall implement an approved Operation and Maintenance Plan. Any changes made to the Operation and Maintenance Plan must have approval by the Grand Rapids District Supervisor prior to implementation. The plan, which shall be kept on site and made available upon request, shall include, at a minimum, the following elements: (R 336.1941, 40 CFR 63.342(f)(3)(i))

a. Operation and maintenance criteria for the decorative chrome plating tank(s), the add-on control device(s), and for the process and control device(s) monitoring equipment as well as a standardized checklist to document the operation and maintenance of the equipment; (R 336.1941, 40 CFR 63.342(f)(3)(i)(A))

b. The work practice standards for the add-on cont rol device(s) and monitoring equipment as identified in

Table 1 of 40 CFR 63.342. (R 336.1941, 40 CFR 63. 342(f)(3)(i)(B))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 24 of 41 c. Procedures to be followed to ensure that equipment or process malfunctions due to poor maintenance or other preventable conditions do not occur; and (R 336.1941, 40 CFR 63.342(f)(3)(i)(D))

d. A systematic procedure for identifying proce ss equipment, add-on control device(s) and monitoring equipment malfunctions and for implementing corrective actions to address such malfunctions. (R 336.1941, 40 CFR 63.342(f)(3)(i)(E))

3. If the Operation and Maintenance Plan fails to addr ess or inadequately addresse s an event that meets the characteristics of a malfunction at the time the plan is initially developed, the owner or operator shall revise the Operation and Maintenance Plan within 45 days after such an event occurs. The revised plan shall include procedures for operating and maintaining the proces s equipment, or monitoring equipment during similar malfunction events, and a program for corrective action for such events. (R 336.1941, 40 CFR 63.342(f)(3)(ii) and (v))

4. If actions taken by the permittee during periods of malf unction are inconsistent with the procedures specified in the Operation and Maintenance Plan, the permittee shall record the actions ta ken for that event and shall report by phone such actions within 2 working days after commencing actions inconsistent with the plan. This report shall be followed by a letter within 7 working days after the end of the event. (R 336.1941, 40 CFR 63.342(f)(3)(iv))

5. At all times, including periods of startup, shutdo wn, and malfunction, owners or operators shall operate and maintain any affected source, including associated moni toring equipment, in a manner consistent with good air pollution control practices, consistent with the Prevent ative Maintenance/Operational Maintenance/Malfunction

Abatement Plan. (R 336.1941, 40 CF R 63.342(f)(1)(i))

6. Malfunctions shall be corrected as soon as practical a fter their occurrence in acco rdance with the Preventative Maintenance/Operational Maintena nce/Malfunction Abatement Plan. (R 336.1941, 40 CFR 63.342(f)(1)(ii))



### IV. DESIGN/EQUIPMENT PARAMETER(S)

1. The permittee shall equip and maintain each composite mesh pad system with a differential pressure monitoring device. (R 336.1941, 40 CFR 63.343(c))

2. The composite mesh pad system differential pres sure on EUPN-12 and EUPS-7 shall be operated within ± 2 inches of water column of the pressure drop value established during performance testing. (R 336.1941, 40 CFR 63.343(b)(ii))



### V. TESTING/SAMPLING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. Except as provided in 40 CFR 63.343 (b)(2) and (3), the permittee shall conduct an initial performance test as required by 40 CFR 63.7, using the test methods ident ified in 40 CFR 63.344(c), and shall establish sitespecific operating parameters that correspond to compliance with the applicable emission limitation. (R 336.1941, 40 CFR 63.343(b) and (c))

2. The permittee shall perform all applicable pe rformance testing as outlined in 40 CFR 63.344. (R 336.1941, 40 CFR 63.344)

See Appendix 5



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. The permittee shall comply with the emission limitati ons in 40 CFR 63.342 according to the compliance dates specified in 40 CFR 63.343(a). (R 336.1941, 40 CFR 63.343(c))

2. The permittee shall perform inspections of t he composite mesh pad (CMP) system as follows: (R 336.1941, 40 CFR 63.342(f) and 63.343(c))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 25 of 41 a. Monitor and record the pressure drop across the CMP sy stem on a daily basis. If the pressure drop across the control varies by more than ±2 inch of wate r gauge, from the pressure drop determined during compliance testing, the permittee shall document the variation, and review the operation and maintenance procedures. The permittee shall document any corrective action. (R 336.1941, 40 CFR 63.343(c))

b. Visually inspect the CMP system, on a quarterly basis, to ensure there is proper drainage, no chromic acid build up on the pads, and no evidence of chemical atta ck on the structural integr ity of the control device. (R 336.1941, 40 CFR 63.342(f))

c. Visually inspect the back portion of the mesh pad clos est to the fan, on a quarterly basis, to ensure there is no breakthrough of chromic acid mist. (R 336.1941, 40 CFR 63.342(f))

d. Visually inspect ductwork from t anks to the CMP system, on a quarterly basis, to ensure there are no leaks. (R 336.1941, 40 CFR 63.342(f))

e. Perform wash-down of composite mesh pads in accordance with manufacturer’s recommendations. (R 336.1941, 40 CFR 63.342(f))

3. The permittee shall keep at a minimum, the following records required by 40 CFR 63.346, as of the applicable compliance date, in the format and timeframes outlined in 40 CFR 63.346.

a. Records of inspections required to comply with app licable work practice standards of 40 CFR 63.342(f), identifying the device inspected, the date, approximate time of inspection, and a brief description of the working condition of the device during the inspection, in cluding a record of any actions taken to correct the deficiencies found during the inspection. (R 336.1941, 40 CFR 63.346(b)(1))

b. Records of all maintenance performed on the decorative chrome electroplating process tank(s), control device, and monitoring equipment. (R 336.1941, 40 CFR 63.346(b)(2))

c. Records of the occurrence, duratio n, and cause (if known) of each ma lfunction of the decorative chrome electroplating process, control dev ice, and monitoring equipment. (R 336.1941, 40 CFR 63.346(b)(3))

d. Records of actions taken during periods of malfun ction when such actions are inconsistent with the Operation and Maintenance Plan for the decorative chrome electroplating tank. (R 336.1941, 40 CFR 63.346(b)(4))

e. Other records, which may take the form of chec klists, necessary to demonstrate consistency with provisions of the Operation and Maintenance Plan required by 40 CFR 63.342(f)(3). (R 336.1941, 40 CFR 63.346(b)(5))

f. Test reports documenting result s of all performance tests. (R 336.1941, 40 CFR 63.346(b)(6))

g. All measurements necessary to determine the condit ions of performance test s, including measurements necessary to determine compliance with the spec ial compliance procedures of 40 CFR 63.344(e). (R 336.1941, 40 CFR 63.346(b)(7))

h. Records of monitoring data that are used to demons trate compliance with the standard for a decorative chrome electroplating tank(s), including t he date and time the data are collected. (R 336.1941, 40 CFR 63.346(b)(8))

i. A record of the specific identification (i.e., t he date and time of commencement and completion) of each period of excess emissions, as indicated by monito ring data, that occurs during malfunction of the decorative chrome electroplating process or monitoring equipment. (R 336.1941, 40 CFR 63.346(b)(9))

j. A record of the specific identification (i.e., t he date and time of commencement and completion) of each period of excess emissions, as indicated by monito ring data, that occurs during periods other than malfunction of the decorative chrome electroplating process or monitoring equipment. (R 336.1941, 40 CFR 63.346(b)(10))

k. A record of the total decorative chrome electroplating tank(s) operating time. (R 336.1941, 40 CFR 63.346(b)(11))

l. All documentation supporting the notification and reports required by 40 CFR 63.9, 40 CFR 63.10, and 40

CFR 63.347. (R 336.1941, 40 CFR 63.346(b)(16))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 26 of 41 4. The permittee shall keep records of all applicable emi ssion information, monitoring, operating and maintenance information, and recordkeeping to comply with 40 CFR Part 63 Subparts A and N for each decorative chrome electroplating tank at the facility. (R 336.1941, 40 CFR 63.343, 40 CFR 63.346)

See Appendices 4 and 9.



### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for the previous calendar year. (R 336.1213(4)(c))

4. The permittee shall document all performance test result s in complete test reports that contain the information required by 40 CFR 63.344(a)(1) through (9). (R 336.1941, 40 CFR 63.344)

5. The permittee shall fulfill all applicable reporting re quirements outlined in 40 CFR 63.347 and the General

Provisions to 40 CFR Part 63, according to the ap plicability of subpart A, as identified in Table 1 of 40 CFR Part 63 Subpart N. The notifications and reports include:

a. initial notifications. (R 336.1941, 40 CFR 63.347(c)) b. notification of performance test. (R 336.1941, 40 CFR 63.347(d) c. notification of compliance status. (R 336.1941, 40 CFR 63.347(e)) d. reports of performance test results. (R 336.1941, 40 CFR 63.347(f)) e. a report of ongoing compliance stat us containing information required in 63.347(g)(3). This report shall be submitted semi-annually if no exceedances occurr ed during the reporting period and quarterly if exceedances occurred in the reporting period. (R 336.1941, 40 CFR 63.347(g))

6. The permittee is subject to the preconstruction review requirements of 40 CFR 63.5(a), (b)(1), (b)(5), (b)(6) and (f)(1) as well as the provisions of 40 CF R 63.345, for a new or reconstructed source. (R 336.1941, 40 CFR 63.345)

See Appendix 8



### VIII. STACK/VENT RESTRICTION(S)

The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to

the ambient air unless otherwise noted:

Stack & Vent ID Maximum

Exhaust

Dimensions

(inches) Minimum Height

Above Ground (feet) Underlying Applicable Requirements

NA NA NA NAROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 27 of 41 

### IX. OTHER REQUIREMENT(S)

1. The permittee shall comply with all applicable provis ions of the National Emission Standards for Hazardous Air Pollutants, as specified in 40 CFR Part 63, Subpart A and Subpart N. (40 CFR Part 63, Subparts A and N)

See FGN-1 and FGS-1 for additional applicable requirement s for the decorative chrome plating tanks, EUPN-12 and EUPS-7, respectively.

Footnotes :
1 This condition is state only enforceable and was established pursuant to Rule 201(1)(b).

2 This condition is federally enforceable and wa s established pursuant to Rule 201(1)(a).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 28 of 41 

## FGRULE 287(c)

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

Any emission unit that emits air cont aminants that are exempt from the r equirements of R 336.1201 pursuant to R 336.1278 and R 336.1287(c).

Emission Unit: EURULE287



### POLLUTION CONTROL EQUIPMENT

NA



### I. EMISSION LIMIT(S)

NA



### II. MATERIAL LIMIT(S)

Material Limit Time Period/ Operating

Scenario Equipment Underlying Applicable Requirement 1. Coatings 200 gallons Per month, as applied, minus water, per emission unit NA R 336.1287(c)(i)



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

NA



### IV. DESIGN/EQUIPMENT PARAMETER(S)

1. Any exhaust system that serves only coating spray e quipment shall be equipped with a properly installed and operating particulate control system. (R 336.1287(c)(ii))



### V. TESTING/SAMPLING

NA



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. The permittee shall maintain records of the following information for each emission unit for each calendar month using the methods outlined in the DEQ, AQD Rule 287(c), Permit to Install Exemption Record form (EQP 3562) or an alternative format that is approved by the AQD District Supervisor. (R 336.1213(3))

a. Volume of coating used, as applied, minus water, in gallons. (R 336.1287(c)(iii))

b. Documentation of any filter replacements for exhaust systems serving coating spray equipment. (R 336.1213(3))

See Appendix 4ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 29 of 41 

### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District O ffice by March 15 for the previous calendar year. (R 336.1213(4)(c))

See Appendix 8



### VIII. STACK/VENT RESTRICTION(S )

NA



### IX. OTHER REQUIREMENT(S)

NAROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 30 of 41 

## FGRULE290

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

Any emission unit that emits air cont aminants that are exempt from the r equirements of R 336.1201 pursuant to

R 336.1290.

Emission Unit: EURULE290



### POLLUTION CONTROL EQUIPMENT

NA



### I. EMISSION LIMIT(S)

1. Each emission unit that emits only noncarcinogenic vo latile organic compounds or noncarcinogenic materials which are listed in Rule 122(f) as not contributing appreci ably to the formation of ozone if the total uncontrolled

or controlled emissions of air contaminants are not mo re than 1,000 or 500 pounds per month, respectively. (R 336.1290(a)(i))

2. Each emission unit that the total uncontrolled or cont rolled emissions of air contaminants are not more than 1,000 or 500 pounds per month, respectively, and all the following criteria listed below are met: (R 336.1290(a)(ii))

a. For noncarcinogenic air contam inants, excluding noncarcinogenic volatile organic compounds and noncarcinogenic materials which are listed in Rule 122(f) as not contributing appreciably to the formation of ozone, with initial threshold screening levels greater than or equal to 2.0 micrograms per cubic meter, the

uncontrolled or controlled emissions shall not exceed 1,000 or 500 pounds per month, respectively. (R 336.1290(a)(ii)(A))

b. For noncarcinogenic air contam inants, excluding noncarcinogenic volatile organic compounds and noncarcinogenic materials which are listed in Rule 122(f) as not contributing appreciably to the formation of ozone, with initial threshold screening levels greater than or equal to 0.04 microgram per cubic meter and less than 2.0 micrograms per cubic me ter, the uncontrolled or controlled emissions shall not exceed 20 or 10 pounds per month, respectively. (R 336.1290(a)(ii)(B))

c. For carcinogenic air contaminants with initial risk sc reening levels greater than or equal to 0.04 microgram per cubic meter, the uncontrolled or controlled emis sions shall not exceed 20 or 10 pounds per month, respectively. (R 336.1290(a)(ii)(C))

d. The emission unit shall not emit any air contam inants, excluding non-carcinogenic volatile organic compounds and noncarcinogenic materials which are listed in Rule 122(f) as not contributing appreciably to the formation of ozone, with an initial threshold screeni ng level or initial risk screening level less than 0.04 microgram per cubic meter. (R 336.1290(a)(ii)(D))

3. Each emission unit that emits only noncarcinogenic part iculate air contaminants and other air contaminants that are exempted under Rule 290(a)(i) and/or Rule 290(a )(ii), if all of the following provisions are met: (R 336.1290(a)(iii))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 31 of 41 a. The particulate emissions are cont rolled by an appropriately designed and ope rated fabric filter collector or an equivalent control system which is designed to contro l particulate matter to a concentration of less than or equal to 0.01 pound of particulate per 1,000 pounds of exhaust gases and which does not have an exhaust gas flow rate more than 30,000 actual cubic feet per minute. (R 336.1290(a)(iii)(A))

b. The visible emissions from the em ission unit are not more than 5 percent opacity in accordance with the

methods contained in Rule 303. (R 336.1290(a)(iii)(B))

c. The initial threshold screening level for each particul ate air contaminant, excluding nuisance particulate, is more than 2.0 micrograms per cubic meter. (R 336.1290(a)(iii)(C))



### II. MATERIAL LIMIT(S)

NA



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

1. The provisions of Rule 290 apply to each emission unit that is operating pursuant to Rule 290. (R 336.1290)



### IV. DESIGN/EQUIPMENT PARAMETER(S)

NA



### V. TESTING/SAMPLING

NA



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. The permittee shall maintain records of the following information for each emission unit for each calendar month using the methods outlined in the DEQ, AQD Rule 290, Permit to Install Exemption Record form (EQP 3558) or an alternative format that is approved by the AQD District Supervisor. (R 336.1213(3))

a. Records identifying each air contaminant that is emitted. (R 336.1213(3))

b. Records identifying if each air contaminant is controlled or uncontrolled. (R 336.1213(3))

c. Records identifying if each air contaminant is either carcinogenic or non-carcinogenic. (R 336.1213(3))

d. Records identifying the ITSL and IRSL, if established, of each air contaminant that is being emitted under the provisions of Rules 290(a)(ii) and (iii). (R 336.1213(3))

e. Material use and calculations identifying the quality, nature, and quantity of the air contaminant emissions

in sufficient detail to demonstrate that the actual em issions of the emission unit meet the emission limits

outlined in this table and Rule 290. (R 336.1213(3), R 336.1290(c))

2. The permittee shall maintain an inventory of each em ission unit that is exempt pursuant to Rule 290. This inventory shall include the following information. (R 336.1213(3))

a. The permittee shall maintain a written description of each emission unit as it is maintained and operated throughout the life of the emission unit. (R 336.1290(b), R 336.1213(3))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 32 of 41 b. For each emission unit that emits noncarcinogenic parti culate air contaminants pursuant to Rule 290(a)(iii), the permittee shall maintain a written description of the control device, incl uding the designed control efficiency and the designed exhaust gas flow rate . (R 336.1213(3))

3. For each emission unit that emits noncarcinogenic particu late air contaminants pursuant to Rule 290(a)(iii), the permittee shall perform a monthly visible emission observ ation of each stack or vent during routine operating conditions. This observation need not be performed using Method 9. The permittee shall keep a written record

of the results of each observation. (R 336.1213(3))

See Appendix 4



### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District O ffice by March 15 for the previous calendar year. (R 336.1213(4)(c))

See Appendix 8



### VIII. STACK/VENT RESTRICTION(S)

NA



### IX. OTHER REQUIREMENT(S)

NAROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 33 of 41 

## FGCOLDCLEANERS

FLEXIBLE GROUP CONDITIONS

DESCRIPTION

Any cold cleaner that is grandfathered or exempt from Rule 201 pursuant to Rule 278 and Rule 281(h) or Rule 285(r)(iv). Existing cold cleaners were placed into operation prior to July 1, 1979. New cold cleaners were placed into operation on or after July 1, 1979.

Emission Unit: EUCOLDCLEANERS



### I. EMISSION LIMIT(S)

NA



### II. MATERIAL LIMIT(S)

1. The permittee shall not use cleaning solvents containi ng more than five percent by weight of the following halogenated compounds: methylene chloride, perchloroet hylene, trichloroethylene, 1,1,1-trichloroethane, carbon tetrachloride, chloroform, or any combination thereof. (R 336.1213(2))



### III. PROCESS/OPERATIO NAL RESTRICTION(S)

1. Cleaned parts shall be drained for no less than 15 seconds or until dripping ceases. (R 336.1611(2)(b), R 336.1707(3)(b))

2. The permittee shall perform routine maintenance on eac h cold cleaner as recommended by the manufacturer. (R 336.1213(3))



### IV. DESIGN/EQUIPMENT PARAMETER(S)

1. The cold cleaner must meet one of the following design requirements:

a. The air/vapor interface of the cold cleaner is no more than ten square feet. (R 336.1281(h))

b. The cold cleaner is used for cleaning metal parts a nd the emissions are released to the general in-plant

environment. (R 336.1285(r)(iv))

2. The cold cleaner shall be equipped with a device for draining cleaned parts. (R 336.1611(2)(b), R 336.1707(3)(b))

3. All new and existing cold cleaners shall be equipped with a cover and the cover shall be closed whenever parts are not being handled in the cold cleaner. (R 336.1611(2)(a), R 336.1707(3)(a))

4. The cover of a new cold cleaner shall be mechanically a ssisted if the Reid vapor pr essure of the solvent is more than 0.3 psia or if the solvent is agitated or heated. (R 336.1707(3)(a))

5. If the Reid vapor pressure of any so lvent used in a new cold cleaner is gr eater than 0.6 psia; or, if any solvent used in a new cold cleaner is heated above 120 degrees Fahrenheit, then the cold cleaner must comply with at least one of the following provisions:

a. The cold cleaner must be designed such that the rati o of the freeboard height to the width of the cleaner is equal to or greater than 0.7. (R 336.1707(2)(a))ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 34 of 41 b. The solvent bath must be covered wi th water if the solvent is insoluble and has a specific gravity of more

than 1.0. (R 336.1707(2)(b))

c. The cold cleaner must be controlled by a carbon adso rption system, condensation system, or other method of equivalent control approved by the AQD. (R 336.1707(2)(c))



### V. TESTING/SAMPLING

NA



### VI. MONITORING/RECORDKEEPING Records shall be maintained on file for a period of five years. (R 336.1213(3)(b)(ii))

1. For each new cold cleaner in which the solvent is heated, the solvent temperature shall be monitored and recorded at least once each calendar week during routine operating conditions. (R 336.1213(3))

2. The permittee shall maintain the following information on file for each cold cleaner: (R 336.1213(3))

a. A serial number, model number, or other unique identifier for each cold cleaner.

b. The date the unit was installed, manufac tured or that it commenced operation.

c. The air/vapor interface area for any unit claimed to be exempt under Rule 281(h).

d. The applicable Rule 201 exemption.

e. The Reid vapor pressure of each solvent used.

f. If applicable, the option chosen to comply with Rule 707(2).

3. The permittee shall maintain written operating procedur es for each cold cleaner. These written procedures shall be posted in an accessible, conspicuous location near each cold cleaner. (R 336.1611(3), R 336.1707(4))

4. As noted in Rule 611(2)(c) and Rule 707(3)(c), if applicable, an initial dem onstration that the waste solvent is a safety hazard shall be made prior to storage in non-clos ed containers. If the waste solvent is a safety hazard

and is stored in non-closed c ontainers, verification that t he waste solvent is disposed of so that not more than 20 percent, by weight, is allowed to evaporate into the atmosphere shall be made on a monthly basis. (R 336.1213(3), R 336.1611(2)(c), R 336.1707(3)(c))



### VII. REPORTING

1. Prompt reporting of deviations pursuant to General Conditions 21 and 22 of Part A. (R 336.1213(3)(c)(ii))

2. Semiannual reporting of monitoring and deviations pursuant to General Condition 23 of Part A. The report shall be postmarked or received by the appropriate AQD District Office by March 15 for reporting period July 1 to December 31 and September 15 for reporting period January 1 to June 30. (R 336.1213(3)(c)(i))

3. Annual certification of compliance pursuant to Genera l Conditions 19 and 20 of Part A. The report shall be postmarked or received by the appropriate AQD District O ffice by March 15 for the previous calendar year. (R 336.1213(4)(c))

See Appendix 8ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 35 of 41 

### VIII. STACK/VENT RESTRICTION(S)

NA



### IX. OTHER REQUIREMENT(S)

NAROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 36 of 41 

## E. NON-APPLICABLE REQUIREMENTS

At the time of the ROP issuance, the AQD has determined that the requirements identified in the table below are not applicable to the specified emission unit(s) and/or flexib le group(s). This determination is incorporated into the permit shield provisions set forth in the General Conditions in Part A pursuant to Rule 213(6)(a)(ii). If the permittee makes a change that affects the basis of the non-applic ability determination, the permit shield established as a result of that non-applicability decision is no longer valid for that emission unit or flexible group.

At the time of the ROP issuance, the AQD has deter mined that no non-applicable requirements have been identified for incorporation into the permit shield provision set forth in the General Conditions in Part A pursuant to Rule 213(6)(a)(ii).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 37 of 41 

## APPENDICES

Appendix 1: Abbreviations and Acronyms

The following is an alphabetical listing of abbrevia tions/acronyms that may be used in this permit.

AQD Air Quality Division MM Million

Acfm Actual cubic feet per minute MSDS Material Safety Data Sheet

BACT Best Available Control Technology MW Megawatts

BTU British Thermal Unit NA Not Applicable

°C Degrees Celsius NAAQS National Ambient Air Quality Standards

CAA Federal Clean Air Act NESHAP National Emission Standard for Hazardous Air

Pollutants CAM Compliance Assurance Monitoring NMOC Non-methane Organic Compounds

CEM Continuous Emission Monitoring NOx Oxides of Nitrogen

CFR Code of Federal Regulations N SPS New Source Performance Standards

CO Carbon Monoxide NSR New Source Review

COM Continuous Opacity Monitoring PM Particulate Matter

department Michigan Department of Environmental Qualit y PM-10 Particulate Matter less than 10 microns in

diameter Dscf Dry standard cubic foot pph Pound per hour

Dscm Dry standard cubic meter ppm Parts per million

EPA United States Environmental Protection A gency ppmv Parts per million by volume

EU Emission Unit ppmw Parts per million by weight

°F Degrees Fahrenheit PS Performance Specification

FG Flexible Group PSD Preventi on of Significant Deterioration

GACS Gallon of Applied Coating Solids psia Pounds per square inch absolute

GC General Condition psig Pounds per square inch gauge

gr Grains PeTE Permanent Total Enclosure

HAP Hazardous Air Pollutant PTI Permit to Install

Hg Mercury RACT Reasonable Available Control Technology

Hr Hour ROP Renewable Operating Permit

HP Horsepower SC Special Condition

H 2 S Hydrogen Sulfide scf Standard cubic feet

HVLP High Volume Low Pressure * sec Seconds

ID Identification (Number) SCR Selective Catalytic Reduction

IRSL Initial Risk Screening Level SO 2 Sulfur Dioxide

ITSL Initial Threshold Screening Le vel SRN State Registration Number

LAER Lowest Achievable Emission Rate TAC Toxic Air Contaminant

Lb Pound Temp Temperature

M Meter THC Total Hydrocarbons

MACT Maximum Achievable Control Technology tpy Tons per year

MAERS Michigan Air Emissions Reporting System μg Microgram

MAP Malfunction Abatement Plan VE Visible Emissions

MDEQ Michigan Department of Environmental Quality VOC Volatile Organic Compounds

Mg Milligram yr Year

Mm Millimeter

*For HVLP applicators, the pressure me asured at the gun air cap shall not exceed 10 pounds per square inch gauge (psig).ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 38 of 41 

### Appendix 2. Schedule of Compliance

The permittee certified in the ROP application that this stationary source is in compliance with all applicable requirements and the permittee shall continue to comply wi th all terms and conditions of this ROP. A Schedule of Compliance is not required. (R 336.1213(4)(a), R 336.1119(a)(ii))



### Appendix 3. Monitoring Requirements

Specific monitoring requirement procedures, methods or sp ecifications are detailed in Part A or the appropriate Source-Wide, Emission Unit and/or Flexible Group Special Conditions. Therefore, this appendix is not applicable.



### Appendix 4. Recordkeeping

The permittee shall use the following approved formats and procedures for the recordkeeping requirements referenced in FGNESHAPN, FGRULE287(c), and FGRULE290. Alternative formats must be approved by the AQD District Supervisor.

FGNESHAPN The Permittee shall use the Daily Process Operations Record Form. Alternate formats must meet the provisions of 40 CFR Part 63 Subpart N and be approved by the AQD District Supervisor.ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 39 of 41 MICHIGAN DEPARTMENT OF ENVIRONMENTAL QUALITY, AIR QUALITY DIVISION



## DAILY PROCESS OPE RATIONS RECORD

This information is required by Article II, Part 55 (Air Pollution Cont rol) of P.A. 451 of 1994, as amended, and the Federal Cl ean Air Act of 1990. Failure to provide this informat ion may result in penalties and/or imprisonment.

Applicable Rule: 40 CFR Part 63, Subpart N--Nat ional Emission Standards for Chromium Emissions from Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks.

All affected facilities must maintain records of the amount of time each affected tank is in operation. If an affected facility is using a nonresettable ampere-hr meter to demonst rate that it is a small, hard chromium electroplating facility, records of the actual rectifie r usage (amp-hrs) must be maintained. Records must be maintained on file for five years and made available upon request for inspection by the Michigan Department of Environmental Quality.

1. Plant Name and Location

Tank ID # Date Hours of Operation

THIS IS A MASTER COPY. PLEASE M AKE COPIES FROM THIS MASTER COPY.

EQP 5711 (04/97)ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 40 of 41 FGRULE287(c)

The permittee shall use the DEQ Rule 287(c) Permit to In stall Exemption Record form (EQP 3562) or an alternative format as approved by the AQD District Supervisor to do cument monthly records as required by R 336.1287(c) and FGRULE287(c).

FGRULE290

The permittee shall use the DEQ Rule 290 Permit to Insta ll Exemption Record form (EQP 3558) or an alternative format as approved by the AQD District Supervisor to document monthly records as required by R 336.1290 and

FGRULE290.



### Appendix 5. Testing Procedures

The permittee shall use the following federal Reference Te st Methods to measure the pollutant emissions for the applicable requirements referenced in FGNP-1, FGSP-1, and FG NESHAPN. Any alternatives to the following test methods shall be approved by the Air Quality Division or the U.S. EPA where applicable.

1. Formaldehyde – Method 316.

2. Total Chromium – Reference Method 29.

3. Hexavalent Chromium – Reference Method 306

4. Nickel – Reference Method 29. 5. 1,3 Dichloro-2-propanol - Reference Method 18.



### Appendix 6. Permits to Install

The following table lists any PTIs issued since the e ffective date of previously issued ROP No. 199900010.

Permit to Install

Number Description of Equipment Corresponding Emission Unit(s) or

Flexible Group(s)

NA NA NA



### Appendix 7. Emission Calculations

There are no specific emission calculations to be used fo r this ROP. Therefore, this appendix is not applicable.ROP No.: MI-ROP-N0895-2007 Expiration Date: July 17, 2012

PTI No.: MI-PTI-N0895-2007

Page 41 of 41 

### Appendix 8. Reporting

A. Annual, Semiannual, and Deviation Certification Reporting

The permittee shall use the DEQ Report Certificat ion form (EQP 5736) and DEQ Deviation Report form (EQP 5737) for the annual and deviation cert ification reporting referenced in Sect ion IV of the Requirement Tables. Alternative formats must meet the provisions of R 336. 1213(4)(c) and R 336.1213(3)(c)(i ), respectively, and be approved by the AQD Di strict Supervisor.

B. Other Reporting

Specific reporting requirement format s and procedures are detailed in Part A or the appropriate Source-Wide, Emission Unit and/or Flexible Group Special Conditions. Therefore, Part B of this appendix is not applicable.



### Appendix 9. Operation and Maintenance Plan/Malfunction Abatement Plan

The permittee shall implement an approved Operati on and Maintenance Plan/Malfunction Abatement Plan.