# Patent

## Title
Textile thigh protector

## Abstract

A garment is configured to be worn over a thigh of an individual for protecting the thigh from irritation due to facing surfaces of the thighs of the individual bearing or rubbing against each other. The garment includes an elastic tubular member having a dimension smaller than a length of the thigh of the individual, having a circumference smaller than the circumference of at least a portion of the thigh of the individual, having a top and a bottom, and having an elastic characteristic. The garment also includes gripping member(s) along an inner circumference of the elastic tubular member. Methods of making the garment are also provided.

## Background
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of Provisional U.S. Patent Application No. 61/697,896, filed Sep. 7, 2012, the disclosure of which is incorporated herein by reference.


TECHNICAL FIELD
The invention relates to ventilating and friction preventing clothing, made for example of a textile material, which are particularly effective for protection of the thighs and for preventing, in mild cases, chafing and, in more serious cases, miliaria or heat rash infections.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
(Not applicable)
BACKGROUND OF THE INVENTION
Rash and skin irritation between the thighs can be causes of chafing and lead to significantly more serious conditions such as miliaria. Chafing can occur due to friction, for example, the friction which is created when one portion of a person's skin rubs against another portion of skin. Moreover, chafing, irritation and miliaria are possible even where there is no movement. However, the most common examples of such skin to skin irritation are the result of the inner surfaces of the thighs of a person rubbing against each other during physical activity, such as walking, running or playing sports.
The likelihood of injury goes up if a person is engaging in vigorous activities, where due to the level of activity, body temperature rises and there is increased perspiration, movement and friction. In such circumstances, the amount and frequency of skin to skin contact, for example between the thighs, also rises dramatically, increasing the likelihood of friction, irritation, chafing and miliaria.
Miliaria is caused by excess perspiration that does not reach the surface of the skin. Both chafing and miliaria can be minimized or treated by avoidance of hot bath and showers, avoidance of heat and humidity, not overdressing and wearing lightweight clothing that allows air to circulate and keep the skin cool. The present invention provides a particularly effective textile thigh protector which utilizes a number of elastic bands to keep the inventive protective device from sliding down the thighs. The result is helping to minimize and treat these types of rashes and irritations in the skin. The above objects of the invention are made possible by the inventive device providing a structure made of very light stretchy open fabric which allows air to circulate around the skin keeping it cool, preventing skin to skin contact and allowing moisture to evaporate.
There are products presently available on the market and to address the above chaffing and miliaria risks. These include Luvees Thigh Coverall (offered at luvees dot com) and Thigh Slydz (offered at thighslides dot com). Luvees Thigh Coverall uses a thigh band made of stretch fabric. The use of stretch fabric allows that thigh shield to stay in place. Friction appears to be prevented by providing the inner thigh portion of the shield with a pillow-like cotton inner panel to keep the thighs separated. This product suffers from the disadvantage of being unattractive. Moreover, unless excessive force is applied by this thigh shield, it may rotate out of position and cease performing the desired protective function, in so far as other portions of this thigh shield are relatively thin and accordingly result in the buildup of heat and perspiration, and provide no ventilation (because the material is relatively solid).
The Thigh Slydz thigh shield has a design whose objective is to minimize chaffing between the thighs by placing a tubular fabric member on each thigh. That fabric member is relatively impermeable and thin. Because it is provided for use under a skirt, there is no air circulating around it and, accordingly, it promotes a build up of heat and moisture. In addition, it is singularly unattractive, even though it is decorated with a bottom ribbon of lace.
SUMMARY OF THE INVENTION
In accordance with the invention, a garment to be worn by an individual for the purpose of preventing more serious inflammations and/or infections of the skin between the thighs is provided. The garment comprises a thigh protector which is worn over the thighs for protecting the thighs from irritation due to the facing surfaces of the thighs bearing and/or rubbing against each other, and/or developing conditions as a result of the lack of circulation of air or combinations of the same.
The inventive thigh protector comprises first portions of the elastic tubular member which have a first thickness. Second portions of the elastic tubular member have a second thickness. The second thickness is greater than the first thickness, therefore the elastic tubular member may be configured with areas of differing thicknesses. The first and second portions of the elastic member have an elastic characteristic in a circumferential direction. The first and second portions of the elastic member are interspersed along the surface of the garment (e.g. the surface around at least a portion/area of the garment) to promote the exposure of the thighs underneath the garment to the circulation of air. In this manner, the first portions of the elastic tubular member may be interspersed among (for instance scattered among or between) the second portions of the elastic tubular member and the second portions of the elastic tabular member may be interspersed among (for instance scattered among or between) the first portions of the elastic tubular member. A first gripping member or members is disposed along the inner circumference of the tubular member proximate the top of the tubular member. A second gripping member or members is disposed along the inner circumference of the tubular member proximate the bottom of the tubular member. It is also noted that the inventive thigh protector may be worn in either orientation with either circumferential edge on the top, which is an advantage with potential patterns and user tastes.
The first and second gripping members may be substantially continuous bands, and may be made of silicone or any flexible and compressible gripping material, such as a rubbery material. The first and second gripping members may be made of a rubbery material having a thickness of roughly about 30 thousandths of an inch. Alternatively, the first and second gripping members are made of a rubbery material having a thickness between 10 and 50 thousandths of an inch. Yet another alternative is that the first and second members are made of a rubbery material having a thickness between 25 and 35 thousandths of an inch.
The first portions may comprise mesh fabric and the second portions may comprise embroidery-like fabric.
The first portions may have a thickness between five and 50 thousandths of an inch. The second portions may have a thickness between 5 and 100 thousandths of an inch. The second portions may have a thickness of roughly about 8 thousandths of an inch.
The elastic tubular member may be formed from a strip of elastic material formed in a loop and joined to itself to take a permanent tubular shape.
The elastic tubular member may be formed from a strip of elastic material which can be stretched circumferentially to a length one hundred and forty percent its unstretched length.
It is also possible to fabricate the elastic tubular member without the embroidery layer of increased dimension. Thus, a garment to be worn by an individual over the thighs for protecting the thighs from irritation due to the facing surfaces of the thighs bearing and/or rubbing against each other may comprise an elastic tubular member dimensioned smaller than the length of the thighs of said individual and having a circumference smaller than the circumference of at least a portion of the thighs of the individual, with the elastic tubular member having a top and a bottom. The elastic tubular member may comprise an elastic fabric having a mesh configuration, with the elastic fabric having the characteristic that it can be stretched circumferentially to a length 120 to 160 percent its unstretched length. The elastic member may have an elastic characteristic in a circumferential direction. The elastic member may be configured along the surface of the garment to promote the exposure of the thighs to air. The elastic member may be dimensioned smaller than the length of the thighs of an individual and have a circumference smaller than the circumference of at least a portion of the thighs of the individual. A first gripping member or members may be disposed along the inner circumference of the tubular member proximate the top of said tubular member. A second gripping member or members may be disposed along the inner circumference of the tubular member proximate the bottom of said tubular member.



BRIEF DESCRIPTION THE DRAWINGS
The operation of the inventive textile thigh protector will become apparent from the following description taken in conjunction with the drawings, in which:
FIG. 1 illustrates from the front thigh protector garments constructed in accordance with the present invention in place on the thighs of a wearer;
FIG. 2 is a back view of the inventive thigh protector in place on the thighs of a wearer;
FIG. 3 illustrates schematically a portion of the inventive textile thigh protector in accordance with the present invention;
FIG. 4 is a perspective view of one embodiment of the inventive thigh protector;
FIG. 5 is a plan view of a small portion of the fabric of the inventive thigh protector;
FIG. 6 is a view along lines 6-6 of FIG. 5;
FIG. 7 is a view along lines 7-7 of FIG. 5;
FIG. 8a-8c schematically illustrate tight meshes of stretchy fabric used in the thigh protector of the present invention;
FIG. 9 illustrates an alternative embodiment of the textile thigh protector of the present invention;
FIG. 10 illustrates another alternative embodiment of the textile thigh protector of the present invention; and
FIG. 11 illustrates yet another alternative embodiment of the textile thigh protector of the present invention;
FIG. 12 is an embodiment of the invention featuring a bound edge;
FIGS. 13 and 14 show still other alternative embodiments of the invention; and
FIG. 15 shows the inventive thigh protector in use with short shorts.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to FIGS. 1 and 2, a pair of the inventive thigh protectors 10 are illustrated in place on the thighs 11 of a wearer 15, as viewed from the front in FIG. 1 and from the rear in FIG. 2. As can be seen in these figures, the subject thigh protector, when viewed by an observer, appears to be a lace decoration with a configuration which does not stand out as being associated with any particular functionality or problem.
At the same time, the appearance of the individual wearing the inventive product below the protector 10 is of the wearer's bare legs not covered by stockings, as is the fashion in many circumstances. As can be seen in FIG. 1, the inventive thigh protector 10 has a generally cylindrical configuration with a circumference dimensioned to be somewhat smaller than the circumferential dimension of the thigh, but because it is made of a material capable of stretching in the circumferential direction, it will stretch over the thighs of a wearer and securely be retained in place. The elastic tubular member which comprises the inventive thigh protector is formed from an elastic material which can be stretched circumferentially to a length roughly about, for example, one hundred and forty percent its unstretched length.
FIG. 3 illustrates a portion of the textile thigh protector 10. It is generally comprised of tight meshes of stretchy fabric with a structure similar to those used in many nylon stocking upper portions. More particularly, the inventive thigh protectors 10 comprise sections of varying air permeability and thickness. Thicker sections provide separation and relatively large passages for the release of and circulation of air. The relatively thin portions of the inventive thigh protectors provide planar spaces, particularly in the regions adjacent to the thicker portions. During movement, these planar portions provide a pumping and air circulation function.
The tight meshes of the inventive thigh protectors 10 may be made of a stretchy fabric. This stretchy fabric may be made of any suitable material or materials such as nylon fabric and polyester fabric. Cotton yarns may also be employed. However, during fabrication using multiple yarns with different coefficients of stretch, care must be taken to provide a structure with circumferential stretch so that the inventive thigh protector can be provided with the ability to stretch circumferentially to accommodate a range of thigh sizes. However, providing too much stretch will result in insufficient gripping of the thighs to achieve positional stability during use. In accordance with the invention, it is contemplated that the inventive thigh protectors will be provided in a range of sizes, for example those associated with garters. However, by increasing stretchability, it is contemplated in accordance with the invention that sufficient positional stability will be achieved throughout a range of thigh dimensions with a smaller number of sizes for the inventive garment as compared to garter sizes.
As noted above, different parts of the fabric, which makes up the inventive thigh protector, are formed with different thicknesses. For example, a section 12 of small mesh of stretchy fabric defines holes having a diameter of approximately 0.06 inches and formed of multithread constructions with a thickness on the order of about 0.008 inches. Section of meshes of stretchy fabric 12 can be made on any suitable material or materials such as nylon fabric, cotton and/or polyester fabric, provided that the desired circumferential stretch characteristic is maintained. This need for circumferential stretch his best provided and will portions of the inventive thigh protector 10, although a lack of stretch in some areas can be tolerated. On the other hand, stretch in the radial direction is not required, although it is acceptable and will usually be present given the nature of the nylon stocking top constructions which are suitable for implementation of the present invention.
Another similar section 14 is a section with a wider-holed mesh of stretchy fabric, for example a mesh defining holes with a diameter of 0.2 inches. Section 14 is made of stretchy fabric and can also be made of any suitable material or materials such as nylon fabric, cotton and polyester fabric. Fabric has a thickness in the range of about 0.008 inches.
Portion 17 may be relatively thick, for example in the range of about 0.015 inches. Thicknesses ranging between 0.005 and 0.1 inches are acceptable for the thickness of portion 17, although a range between 0.005 and 0.05 inches is preferred, with 0.01 to 0.25 inches being most preferred. Thicknesses may also vary across the face of portions 17 to provide additional ventilation. Portion 17 may be made by nylon stocking top embroidery techniques of a conventional nature, with multiyarn/multi-fiber constructions resulting in relatively thick embroidery-like textile features. An advantage of the present invention is that its entire construction may be manufactured using such existing techniques.
In accordance with the invention, a silicone elastic gripping band 16 is employed to ensure that the textile thigh protector 10 of the present invention is maintained in place and does not slide up and down during use. Silicone elastic band 16 is made of a material selected for stretchability at least as great as the textile portions of thigh protector 10. At the same time, the material used to form silicone elastic band 16 should be compressible and provide a high degree of friction against both dry and preferably also moist skin, although it is recognized that dry skin will generally provide more. Referring to FIG. 4, thigh protector 10 has a height 19 of approximately 6.5 inches and a circumference of approximately 19 inches, corresponding to a diameter 21 of about 6 inches when held in a substantially circular configuration. In use in position on the thighs of a wearer, the circumference is larger because thigh protector 10 is being stretched. While other constructions are possible, in accordance with one preferred embodiment of the invention, thigh protector 10 may be made of a single tubular member in the manner of conventional nylon stockings. In this way, there is no seam, and this is the preferred construction.
Returning to FIGS. 1 and 2, which are front and rear views of a wearer with the inventive thigh protector 10 on the user's thighs. The maintenance of position, as noted above, is facilitated by silicone elastic bands 16 which are situated proximate the top free, unattached end 13a and bottom free, unattached end 13b of the textile thigh protector. It is noted that free, unattached ends 13a and 13b are free and unattached in that they are at respective edges/ends of the thigh protector 10, unattached to additional components separate from the garment. It is also noted that the top and bottom ends 13a and 13b are designed to overlie the thigh of the individual when worn as shown in FIGS. 1 and 2. Silicone elastic bands 16 have a thickness of approximately 0.03 inches and a width of approximately 0.5 inches wide each, although it is contemplated that widths from 0.1 through 1.2 inches will work well. A narrower range of 0.1-0.5 inches has the advantage of being minimally perceptible, but a range of 0.3 to 0.7 inches is a good compromise of stability and comfort. Silicone elastic bands 16 extend around the entire circumference of each textile thigh protector 10. However, it is not necessary for the elastic gripping band 16 to extend around the entire inner circumference of the thigh protector 10. In accordance with the invention, silicon bands 16 are formed by applying silicone in uncured form, for example by knife coating (for example, knife-over-roll, knife-over-gap/air or knife-over-blanket).
Alternatively, the gripping function may be provided by a plurality of members which may be a series of spots or other shapes of gripping material. If desired, the same may be of a decorative shape, such as hearts. For example, a ring of hearts made of silicone gripping material may extend around the inner circumference of the inventive thigh protector 10.
With reference to FIG. 5, the inventive thigh protector 10 may be better understood. More particularly, FIG. 5 is a representation of a small portion of the inventive thigh protector 10. Referring to FIG. 5, embroidery portion 17 are seen to be relatively thick and made up of numerous individual fibers 30. In similar fashion mesh nets 12 and 14 are seen to be relatively thin in configuration. These mesh and embroidery portions may be made in numerous configurations using numerous existing techniques.
Turning to FIG. 8a, in one embodiment of the invention, relatively thicker portions 17 with an embroidery surface configuration are made from relatively tight meshes of fiber bundles and yarns forming a stretchy fabric 50 thicker than individual threads. Stability is maintained by binding yarn 52. The yarns and fibers are in an interlaced configuration with each other leaving relatively small spaces 54 in the mesh fabric.
With reference to FIG. 8b, still yet another fabric structure useful with the present invention is shown as a section of not to tight meshes of stretchy fabric. This fabric construction with lesser tight meshes is suitable for mesh portion 12.
Referring to FIG. 8c, it is noted that mesh portions of the inventive thigh protector may have a wide variety of configurations, such as the open mesh 70 illustrated in FIG. 8c, including thin mesh constructions 72 with large open holes 74. The same may be useful in implementation of the mesh area 14 of FIG. 3.
Yet another structure useful for implementation of the invention is illustrated in FIG. 9. Thigh protector 110 comprises thicker embroidered areas 117 and mesh areas 112. In this embodiment, a pair of elastic bands 116 of discrete decorative members, provide the gripping function.
With reference to FIG. 10, an elastic tubular member is formed from a strip of elastic material formed in a loop and joined to itself to take a permanent tubular shape. More particularly, thigh protector 210 may be made from a strip of embroidery like decorative stretch material having a width equal to the height 219 of thigh protector 210. The length of the strip of embroidery like material used to fabricate thigh protector 210 should be equal to the circumference of the desired final product, in other words the circumference associated with diameter 221. Such a length of stretchable embroidery material, having the ability to stretch, for example to a length approximately 40% longer than its unstretched length, is cut from a roll of piece goods. Of course, a range of stretchability is acceptable, for example materials having the ability to stretch between 110% and 180% of their unstretched length are suitable, though a range of 130% to 150% is preferred.
After the material is cut, the length of embroidery-like material, formed into a tube with the finished side facing inwardly, is sewn into a permanent configuration using stitches 252. This results in the formation of a pair of radially oriented flap-like ends 254 and 256. Ends 254 and 256 are then steam ironed to flatten them, and the finished tubular thigh protector 210 is ready to be turned finished side out and be worn.
With reference to FIG. 11, another alternative elastic tubular member is formed from a strip of elastic material formed in a loop and joined to itself to take a permanent tubular shape. More particularly, thigh protector 310 may be made from a strip embroidery like decorative stretch material and is much the same as the embodiment of FIG. 10, except that ends 354 and 356 flatly overlie each other and are sewn in this position.
FIG. 12 illustrates another alternative elastic tubular member is formed from a strip of elastic material formed in a loop and joined to itself using a stitch binding, sometimes referred to as a Merrowed edge made with stitching 452. The binding forms it into a permanent tubular shape. More particularly, thigh protector 410 may be made from a strip of embroidery like decorative stretch material 412 and is much the same as the embodiment of FIG. 10, except that ends 454 and 456 are bound to each other and are sewn in this position.
A wide variety of embroidery designs may be implemented in the invention. FIGS. 13 and 14 show such alternative embodiments of the invention.
In accordance with the invention it is also contemplated that the inventive thigh protector 512 may be used in conjunction with short shorts 514, as is illustrated in FIG. 15. In this embodiment, the wearer 516 uses the inventive thigh protector 512 to protect a portion of the thighs 518. When the inventive thigh protectors 512 are used in this fashion, a portion 520 of the thigh protector extends from below the bottom of short shorts 514, but because of the decorative appearance of the same, the effect is pleasing and enhancing. At the same time, the remaining portion 522 of thigh protector 512 is positioned under shorts 514.
The inventive method may be used for protecting the thighs by positioning garment 512 partially within and covered by a short skirt, and partially exposed to view and extending below the short skirt.
While illustrative embodiments of the invention have been described, it is noted that various modifications will be apparent to those of ordinary skill in the art in view of the above description and drawings. Such modifications are within the scope of the invention which is limited and defined only by the following claims.

## Claims

1. A method of making a garment configured to be worn over a thigh of an individual for protecting the thigh from irritation due to facing surfaces of the thighs of the individual bearing or rubbing against each other, the method comprising:
obtaining an elastic tubular member, the elastic tubular member having a dimension configured to be smaller than a length of the thigh of the individual and having an inner circumference configured to be smaller than a circumference of at least a portion of the thigh of the individual, the elastic tubular member comprising opposing, hollow top and bottom free, unattached ends at a top and a bottom, respectively, of the elastic tubular member, wherein the top and bottom free, unattached ends are designed to overlie the thigh of the individual when worn, and the elastic tubular member further comprising an elastic fabric having a characteristic that it is configured to stretch circumferentially, wherein the elastic tubular member is configured with separate areas of differing elastic tubular member thicknesses around a surface of the garment for promoting exposure of the thigh underneath the garment to air; and
disposing at least one gripping member along an inner circumference of the elastic tubular member proximate the top end or the bottom end of the elastic tubular member to form the garment.

2. The method of claim 1, wherein the disposing disposes the at least one gripping member along the inner circumference of the elastic tubular member proximate the top end of the elastic tubular member, and wherein the method further comprises disposing at least one other gripping member along the inner circumference of the elastic tubular member proximate the bottom end of the elastic tubular member.

3. The method of claim 1, wherein the elastic tubular member comprises a breathable mesh fabric.

4. A method of making a garment configured to be worn over a thigh of an individual for protecting the thigh from irritation due to facing surfaces of the thighs of the individual bearing or rubbing against each other, the method comprising:
obtaining an elastic tubular member, the elastic tubular member having a dimension configured to be smaller than a length of the thigh of the individual and having an inner circumference configured to be smaller than a circumference of at least a portion of the thigh of the individual, the elastic tubular member comprising opposing, hollow top and bottom free, unattached ends at a top and a bottom, respectively, of the elastic tubular member, wherein the top and bottom free, unattached ends are designed to overlie the thigh of the individual when worn, and the elastic tubular member further comprising an elastic characteristic in a circumferential direction, and first portions and second portions of the elastic tubular member, wherein the first portions of the elastic tubular member are interspersed among the second portions of the elastic tubular member within an entirety of an area of the elastic tubular member and the second portions of the elastic tubular member are interspersed among the first portions of the elastic tubular member within the entirety of the area of the elastic tubular member for promoting exposure of the thigh underneath the garment to air; and
disposing at least one gripping member along the inner circumference of the elastic tubular member proximate the top end or the bottom end of the elastic tubular member to form the garment.

5. The method of claim 4, wherein the disposing disposes the at least one gripping member along the inner circumference of the elastic tubular member proximate the top end of the elastic tubular member, and wherein the method further comprises disposing at least one other gripping member along the inner circumference of the elastic tubular member proximate the bottom end of the elastic tubular member.

6. The method of claim 4, wherein the at least one gripping member comprises a substantially continuous band.

7. The method of claim 4, wherein the at least one gripping member comprises a plurality of gripping members spaced apart around at least a portion of the inner circumference of the elastic tubular member proximate the top end or the bottom end of the elastic tubular member.

8. The method of claim 4, wherein the first portions of the elastic tubular member have a first elastic tubular member thickness and the second portions of the elastic tubular member have a second elastic tubular member thickness, the second thickness being greater than the first thickness.

9. The method of claim 8, wherein the obtaining the elastic tubular member comprises providing the first portions with the first thickness and the second portions with the second thickness, the providing configuring the first portions and the second portions for promoting exposure of the thigh underneath the garment to air, wherein the greater thickness of the second portions is configured to provide separation and passages between the garment and the thigh underneath the garment for release or circulation of air proximate the first portions of the elastic tubular member.

10. The method of claim 4, wherein the obtaining the elastic tubular member comprises forming the elastic tubular member from a length of elastic material having first and second elongated sides extending between first and second ends, the elastic material formed in a loop and joined to itself to take a tubular shape.

11. The method of claim 10, wherein the tubular shape comprises the first end of the length of elastic material substantially flatly overlying the second end of the length of elastic material.