Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 5
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 5/2/2010 69.565 1000 pounds per hour

Day 2 5/3/2010 131.915 1000 pounds per hour

Day 3 5/4/2010 124.693 1000 pounds per hour

Day 4 5/5/2010 129.476 1000 pounds per hour

Day 5 5/6/2010 129.099 1000 pounds per hour

Day 6 5/7/2010 126.365 1000 pounds per hour

Day 7 5/8/2010 100.141 1000 pounds per hour

Day 8 5/9/2010 84.781 1000 pounds per hour

Day 9 5/10/2010 102.86 1000 pounds per hour

Day 10 5/11/2010 120.37 1000 pounds per hour

Day 11 5/12/2010 128.562 1000 pounds per hour

Day 12 5/13/2010 133.682 1000 pounds per hour

Day 13 5/14/2010 136.559 1000 pounds per hour

Day 14 5/15/2010 133.774 1000 pounds per hour

Day 15 5/16/2010 115.56 1000 pounds per hour

Day 16 5/17/2010 122.759 1000 pounds per hour

Day 17 5/18/2010 115.844 1000 pounds per hour

Day 18 5/19/2010 121.8 1000 pounds per hour

Day 19 5/20/2010 133.056 1000 pounds per hour

Day 20 5/21/2010 118.044 1000 pounds per hour

Day 21 5/22/2010 103.345 1000 pounds per hour

Day 22 5/23/2010 79.689 1000 pounds per hour

Day 23 5/24/2010 148.494 1000 pounds per hour

Day 24 5/25/2010 132.494 1000 pounds per hour

Day 25 5/26/2010 131.068 1000 pounds per hour

Day 26 5/27/2010 132.575 1000 pounds per hour

Day 27 5/28/2010 129.02 1000 pounds per hour

Day 28 5/29/2010 0 1000 pounds per hour

Day 29 5/30/2010 0 1000 pounds per hour

Day 30 5/31/2010 95.834 1000 pounds per hour
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

863.8 517.9

1,490.0 937.9

1,439.7 891.5

1,491.4 908.5

1,498.5 920.9

1,517.6 907.6

1,116.7 717.1

982.6 609

1,215.3 742.5

1,427.3 871.7

1,553.9 928.2

1,602.2 958

1,612.6 976.7

1,583.2 963.4

1,337.2 828.7

1,416.4 873.7

1,336.1 827.5

1,457.0 883.1

1,570.2 959.7

1,422.4 856.4

1,186.5 760.8

1,424.1 593.3

1,666.7 1,058.00

1,588.7 946.8

1,546.9 938

1,560.5 946.2

1,504.5 928.8

0.0 0

59.3 0

1,223.3 716
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

1885 81.9

3296 147.4

3153 139

3273 145.5

3275 145.4

3332 146.4

2393 109.3

2065 91.9

2594 115.2

3134 137.7

3382 148.5

3464 153.3

3506 155.8

3420 152.3

2891 130.1

3076 137.2

2902 129

3139 138.7

3378 150.6

3078 136

2520 114.5

2888 91.1

3590 171

391 150.9

3327 148.1

3326 148.4

3115 144.7

0 0

0 0

1129 116.9
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

396,517.50

503,133.20

487,053.70

515,564.10

501,273.90

519,356.40

398,068.80

355,991.30

406,711.90

464,823.50

517,900.10

535,724.90

524,205.40

495,880.20

451,782.30

477,977.10

440,018.50

475,160.00

501,431.30

477,040.50

406,985.20

469,745.60

547,978.60

518,771.30

511,595.20

509,033.20

478,479.60

0.00

50,991.00

461,490.00
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

28.5

55.8

51.6

52.1

53.4

51.6

44.8

38.6

41.1

44.7

48.1

49.3

47.7

52.7

46.1

44.5

44.3

43.0

48.6

38.0

38.1

31.2

57.4

50.4

45.8

50.4

47.3

0.1

0.0

33.7
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

0.971 116.5

0.977 124.2

0.980 122.9

0.977 123.3

0.981 122.7

0.974 124.5

0.985 118.9

0.993 117.3

0.991 119.4

0.981 123.1

0.983 125.6

0.984 125.9

0.988 125.8

0.988 124.0

0.984 122.5

0.979 123.7

0.978 122.8

0.981 123.1

0.982 123.5

0.980 124.0

0.982 122.7

0.984 125.2

0.984 126.9

0.984 126.4

0.982 126.2

0.979 126.7

0.978 125.8

0.978 101.8

0.979 96.1

0.980 120.0
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

6.8

10.2

10.2

10.0

10.4

10.2

9.7

9.6

10.4

10.6

10.4

10.3

10.6

11.1

10.3

10.3

10.5

10.6

10.8

10.4

10.1

10.3

10.6

10.6

10.5

10.7

10.5

0.0

0.0

8.5