# Patent

## Title
System for constructing mazes

## Abstract

A maze construction system for fire and rescue training exercises includes a plurality of panels that are tensionably supported between a ceiling and floor. Each panel includes a pair of extendable columns that terminate with a pad for contact with a ceiling surface. A flange along at least one vertical edge of the panels permits the panels to align at their edges. The panels are quickly assembled and disassembled, and are easily reconfigured to form new maze paths without requiring additional tools.

## Background
FIELD
The present invention relates generally to fire safety and more particularly, to training systems intended to simulate hazardous environments.
BACKGROUND
Fire training structures are special purpose installations that simulate various conditions faced by fire and rescue personnel. The specialized structures may include so called live-burn facilities, structures for ladder practice, rappelling, and maze installations whereby personnel are trained to navigate confined spaces or low visibility environments. Although it is a known practice to construct mazes for use in training, due to ad hoc construction that is not easily removed or altered from a fixed configuration, one resulting problem is that trainees are able to memorize the maze and thereby undermine the purpose of the training exercise; a primary goal of which is to foster responsive thinking and physical skills that enable personnel to quickly react to novel situations and impediments when encountered. Another issue stemming from ad hoc maze installations, is that limited resources compel some departments to use a single structure for multiple training exercises. A maze cobbled together from door panels or plywood sheets is difficult to take down, assemble and reconfigure thus wasting time and resources.
It would be desirable to provide a system for constructing mazes that is quickly assembled and disassembled without requiring tools.
It would be desirable to provide a system for constructing mazes that can be easily reconfigured without requiring tools.
It would be especially desirable if the system for constructing mazes were installable within spaces having varying floor to ceiling distances.
SUMMARY
In a preferred embodiment depicted herein, system for constructing mazes includes a plurality of panels, each panel having a sub-frame with sheathing thereover and wherein posts topped by pads are extendable from upper portions of the panel to stabilize the panel between a ceiling and floor. Vertical edges of the panels can be nestably aligned at 90 degrees, enabling a great variety of maze configurations. The posts are extendable by way of a ratcheting handle whereby the extendable posts with ceiling contacting pads are tensioned against the ceiling and locked in position. Because the extendable posts are ratcheted by an integrated lever and pawl, no additional tools are required to install and secure the panels vertically between the floor and ceiling of a structure. While in the preferred embodiment depicted herein, the ceiling contact pads are rectangular, other shapes and sizes may be employed without departing from the claimed invention. The ratcheting mechanism for extending the notched posts of the preferred embodiment shown herein can be any ratcheting mechanism that would be appreciated by those having skill in the art and benefit of this disclosure. Various mechanisms for ratcheting a post or column are known in the art. U.S. Pat. No. 1,175,211 to Willour, U.S. Pat. No. 1,459,194 to Burkholder and U.S. Pat. No. 2,501,603 to Howard disclose various ratcheting jacks that utilize a lever and pawl arrangement whereby a notched post or column is moved linearly through a saddle, and are incorporated by reference herein in their entirety. The panels include floor pads which are adjusted by rotating the pads as required to level the panel on uneven surfaces. Panel sides include a flange strip for aligning additional panels and quick reconfiguration of the panels. The flange strips include a lip that extends from opposite edges of the panel. While the panels do not typically lock or otherwise couple with one another along their edges, a latch (not shown) at the nexus of one or more panels may be provided. The flange strips provide a substantially gap free connection between adjacent panel edges.
In one aspect of the present invention, to construct a maze, a plurality of panels are tensionably supported in a vertical position between a ceiling and floor.
In another aspect of the present invention, a ratcheting handle accessible along vertical sides of the panels provides a means to tensionably extend supporting columns with contacting pads against a ceiling.
In the foregoing aspects, a flange strip along vertical edges of each panel permits the installation of at least 3 additional panels at the nexus of multiple adjacent flanges.
It will be appreciated by those of ordinary skill in the art that the overall size of the apparatus of the present invention can vary. While the sub-frame is preferably channel steel, it can be of any sufficiently rigid material to withstand tensioning against the floor and ceiling. While the outer sheathing is preferably sheet steel, other materials which are more resilient than steel, or those having particularly desirable heat resistant properties may be employed without departing from the claimed invention.
The foregoing and other objects, features, and advantages of the invention will become more apparent from the following detailed description, which proceeds with reference to the accompanying figures wherein the scale depicted is approximate.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a isometric view of a panel of a preferred embodiment according to the present invention showing panel (100) with ceiling pads (224) and foot pads (226);
FIG. 2 is a enlarged view of a section of flange strip (230);
FIG. 3 is a front plan view of a sub-frame (210) with column guides (216);
FIG. 4 is an edge view taken in the direction of arrow (a) of (FIG. 3);
FIG. 5 is an edge view taken in the direction of arrow (b) of (FIG. 3);
FIG. 6 is an enlarged detail view of the section circumscribed by call-out (6) in (FIG. 3);
FIG. 7 is a front plan view of a panel sub-frame (210) with extended columns (218) and ceiling pads (224);
FIG. 8 is an edge view taken in the direction of arrow (c) of (FIG. 7);
FIG. 9 is an enlarged detail view of the section circumscribed by call-out (9) in (FIG. 8);
FIG. 10 is an enlarged detail view of the section circumscribed by call-out (10) in (FIG. 7);
FIG. 11 is an enlarged detail view of the section circumscribed by call-out (11) in (FIG. 8);
FIG. 12 is an enlarged detail view of the section circumscribed by call-out (12) in (FIG. 7);
FIG. 13 is an enlarged detail view of the section circumscribed by call-out (13) in (FIG. 7);
FIG. 14 is a partial view that depicts top edge (212) of panels when four are aligned along flange strips (230);
FIG. 15 is a partial view that depicts top edge (212) of panels when two are aligned along flange strips (230).
FIGS. 16 and 17 depict respectively, various panel alignment and overlapping schemes.
FIG. 18 is a front plan view of an alternate embodiment according to the present invention that includes jack screws.



DETAILED DESCRIPTION OF THE INVENTION
Reference Listing


    100 panel
    210 sub-frame/side rail
    211 perimeter frame
    212 top edge
    213 bottom edge
    214 vertical edge
    216 guide
    218 column
    220 notches
    222 ratcheting member with lever
    224 ceiling pad
    226 foot pad
    228 sheathing
    230 flange strip
    240 jack screw
    250 lock collar
    CM Cross Member


DEFINITIONS
Unless otherwise explained, any technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The singular terms “a”, “an”, and “the” include plural referents unless the context clearly indicates otherwise. Similarly, the word “or” is intended to include “and” unless the context clearly indicates otherwise. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of this disclosure, suitable methods and materials are described below. The term “comprises” means “includes.” All publications, patent applications, patents, and other references mentioned herein, if any, are incorporated by reference in their entirety for all purposes. In case of conflict, the present specification, including explanations of terms, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
Referring generally to FIGS. 1-17, in a preferred embodiment, a system for constructing mazes includes a plurality of panels 100. Each panel includes a sub-frame 210, a pair of vertically extendable posts or tubes 218 terminating with a pads 224 for tensionable contact with a ceiling and a pair of foot pads 226 for contact with a floor. The vertically extendable posts are tensioned against the ceiling by a handle 222 pivoting within a fixed saddle that surrounds a notched 220 post in the manner of a ratcheting jack. While in the preferred embodiment shown herein, the posts are cylindrical and move vertically within tubular guides 216, polygonal channel of any rigid material may be employed for the posts without departing from the claimed invention.
FIG. 1 is a isometric view of a sheathed panel. Preferably, flanges strips 230 are formed with the profile shown in (FIG. 2). In one preferred embodiment herein, each flange strip is generally co-planar with opposite sides of the panel.
FIG. 3 is a front plan view of a panel sub-frame wherein post guides 216 are attached, typically by welding, along the vertical sides. The post guides are tubular sections that maintain alignment of extendable posts 218. FIGS. 4 and 5 are respectively, top edge and vertical edge views of the sub-frame of (FIG. 3). FIG. 6 is an enlarged detail view of call-out (6) of (FIG. 3), and shows a tubular guide mounted to sub-frame 210.
Moving to FIGS. 7 and 8, a pair of extendable posts 218 with ceiling pads 224, a pair of corresponding pivoting handles 222 for ratcheting the posts and foot pads 226 are added to the sub-frame. FIG. 9 is a side detail view of a ceiling pad. Preferably, the corrugated surface of the pads is elastomeric to resist lateral movement when pressed against a ceiling. FIG. 10 is a front detail view of a section of extendable post with notches 220 to receive a pawl and catch. FIG. 11 is an enlarged side view of a handle/lever and saddle 222 for vertically ratcheting the extendable post. Note that sheathing 228 is absent over the handles which are recessed slightly away from the panel face and edges. FIG. 12 is a front detail view of a handle. FIG. 13 is a detail view of a corner foot pad 226. While the embodiment shown depicts a ladder type sub-frame (FIGS. 3 and 7), other sub-frame configurations may be employed without departing from the claimed invention.
FIG. 14 is a top down view of a group of 4 panels positioned at 90 degree angles.
FIG. 15 is a top down view of a pair of panels abutting along flange strips 230.
FIGS. 16 and 17 depict possible panel arrangements. In FIG. 16, the flange strips are reversed so that each projecting flange is generally co-planar with opposite faces of a panel, whereas, in FIG. 17, both flange strips are generally co-planar with a single face of the panel.
FIG. 18 depicts an embodiment that employs a pair of jack screws 240; one each at the upper corners of the panel. The jack screws have a ceiling pad at one end, and are held in place by a fixed threaded channel (not shown) within the panel, which is typically welded to the side rails. The extendable length of the jack screws can vary, but is sufficient to brace the panel against a ceiling when extended. A threaded collar/nut 250 is used to lock the jack screws when at the desired length.
It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. The configuration of a handle, or grip of the panel can be of any design and can be for one or two-handed operation. The panel can be of any length or width, hollow, or filled with insulation or other material. The sheathing may be attached to the sub-frame by any means including spot welding, fasteners, adhesives or magnetically as will be appreciated by those having skill in the art. Although the present invention is directed to fire safety applications, other applications, for example, police and military training environments and other installations will suggest themselves to those having skill in the art. Accordingly, it is intended that this disclosure encompass any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments as would be appreciated by those of ordinary skill in the art having benefit of this disclosure, and falling within the spirit and scope of the following claims.

## Claims

1. A system for constructing mazes comprising:
(1) a plurality of nestable panels, wherein each panel has a first face and second face opposite the first face, and, a sub-frame between the first and second faces comprising: a top edge, a bottom edge and first and second vertical sides, each vertical side possessing a flanged portion and an un-flanged portion wherein the flanged portions project beyond the vertical sides forming diagonally disposed lips on opposing faces of the panel which are configured to overlap un-flanged portions of adjacently nested panels and produce readily separable and substantially gapless connections;
(2) a pair of reversibly extendable posts terminating in ceiling contacting pads,
(3) accessible along each side of the panels, a pivoting handle for ratcheting the posts vertically, and wherein the panels are maintained in position by extended posts tensioned against the ceiling of a structure.

2. The maze system according to claim 1 wherein at least 4 panels can be nestably aligned along the flanges.

3. The maze system according to claim 1 further comprising at least one floor contacting pad.

4. A system for constructing mazes comprising:
(1) a plurality of nestable panels, wherein each panel has a first face and second face opposite the first face, and, a sub-frame between the first and second faces comprising: a top edge, a bottom edge and first and second vertical sides, each vertical side possessing a flanged portion and an un-flanged portion wherein the flanged portions project beyond the vertical sides forming diagonally disposed lips on opposing faces of the panel which are configured to overlap un-flanged portions of adjacently nested panels and produce readily separable and substantially gapless connections;
(2) a pair of reversibly extendable posts terminating in ceiling contacting pads,
(3) at top edge of the panels, a pair of jack screws for tensioning the panels against the ceiling of a structure.

5. The maze system according to claim 4 wherein at least 4 panels can be nestably aligned
along the flanges.

6. The maze system according to claim 4 further comprising at least one floor contacting pad.