### Page:1 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden



### 0 

# 0206 Oil Pump and Filter Subsy **stem**

1 **00 Assembly of Oil Pump and Filter Subsystem**  **0.32 $**  **3.07**

**$ 0.47** 

**$ 3.87** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 3.87** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 2 **01 Oil Pump Assembly**  **14.29 $**  **7.26**

**$ 8.75** 

**$ 30.30** 

**$ 0.15** 

**$ 1.97** 

**$ 1.82** 

**$ 0.76** 

**$ 4.70** 

**$ 0.03** 

**$ 35.03** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 3 **02 Covers** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

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**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 4 **03 Filters** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 5 **04 Oil Cooler** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

# BASE TECHNOLOGY GENERAL PART INFORMATION:

**System**

**ED&T/R&D (x1000)**  

### Sub-Subsystem Description **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to** 

**OEM Total Markup** 

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly)**ItemSubsystem 

### Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** 

# SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly) Tooling**  **(x1000)** 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

6 **05 Oil Squirter** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 7 **10 Plugs** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 8 **70 Pipes, Hoses, Ducting**  **1.41 $**  **4.06**

**$ 3.96** 

**$ 9.43** 

**$ 0.05** 

**$ 0.61** 

**$ 0.57** 

**$ 0.24** 

**$ 1.46** 

**$ 0.04** 

**$ 10.92** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 9 **75 Brackets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 10 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 11 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 12 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 13 **99 Miscellaneous**  **0.62 $**  **0.65**

**$ 2.77** 

**$ 4.04** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 4.04** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 0 **0 0** 

0 **0 0** 

0 **0 0** 

0 **0 0** 

0 **0 0** 

0 **0 0** 

0 **0 0** 

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden 

# BASE TECHNOLOGY GENERAL PART INFORMATION:

**System**

**ED&T/R&D (x1000)**  

### Sub-Subsystem Description **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to** 

**OEM Total Markup** 

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly)**ItemSubsystem 

### Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** 

# SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly) Tooling**  **(x1000)** 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**16.64 $**  **15.04**

**$ 15.95** 

**$ 47.63** 

**$ 0.20** 

**$ 2.58** 

**$ 2.38** 

**$ 0.99** 

**$ 6.16** 

**$ 0.07** 

**$ 53.86** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### -

**$**

**-**

**$**

**-**

**$**

**-**

**$ SUBSYSTEM ROLL-UP** 

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

0 

# 0206 Oil Pump and Filter Subsy **stem**

1 **00**

2 **01**

3 **02**

4 **03**

5 **04**ItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 0.32** 

**$ 3.07** 

**$ 0.47** 

**$ 3.87** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 3.87** 

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 14.29** 

**$ 7.26** 

**$ 8.75** 

**$ 30.30** 

**$ 0.15** 

**$ 1.97** 

**$ 1.82** 

**$ 0.76** 

**$ 4.70** 

**$ 0.03** 

**$ 35.03** 

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

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**-**

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**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE** 

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM** Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM System** 

**ED&T/R&D (x1000)**  **Tooling**

**(x1000) System** 

**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)**



### 6 **05**

7 **10**

8 **70**

9 **75**

10 **80**

11 **85**

12 **90**

13 **99**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0 -** 

**$**

**-**

**$**

**-**

**$**

**-**

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**$ 1.41** 

**$ 4.06** 

**$ 3.96** 

**$ 9.43** 

**$ 0.05** 

**$ 0.61** 

**$ 0.57** 

**$ 0.24** 

**$ 1.46** 

**$ 0.04** 

**$ 10.92** 

**$**

**-**

**$**

**-**

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**$ 0.62** 

**$ 0.65** 

**$ 2.77** 

**$ 4.04** 

**$**

**-**

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**$ 4.04** 

**$**

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### 0 **0**

**- $** 

**-**

**$**

**-**

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### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFTItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE** 

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM** Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM System** 

**ED&T/R&D (x1000)**  **Tooling**

**(x1000) System** 

**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### 16.64

**$ 15.04** 

**$ 15.95** 

**$ 47.63** 

**$ 0.20** 

**$ 2.58** 

**$ 2.38** 

**$ 0.99** 

**$ 6.16** 

**$ 0.07** 

**$ 53.86** 

**$**

**-**

**$**

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:5 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

0 

# 0206 Oil Pump and Filter Subsy **stem**

1 **00**

2 **01**

3 **02**

4 **03**

5 **04**ItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

**- $** 

**- $** 

**- $** 

**- $** 

**- $**  **Investment(X1 000)** 



### 6 **05**

7 **10**

8 **70**

9 **75**

10 **80**

11 **85**

12 **90**

13 **99**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0 -** 

**$**

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 



### 0 **0**

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:6 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFTItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

**Investment(X1 000)** 

**- $** 



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:1 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# 0206 Oil Pump and Filter Subsy **stem**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 1 **00 Assembly of Oil Pump and Filter Subsystem**  **0.32 $**  **3.07**

**$ 0.47** 

**$ 3.87** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 3.87** 

**$**

**-**

**$**



### A Assembly of Auxillary Pump and Lines to Transmission 02 06 00

- N0402

- 01 1 Full 1 0.32 $ 3.07

$ 0.47

$ **3.87**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$ **3.87**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 2 **01 Oil Pump Assembly**  **14.29 $**  **7.26**

**$ 8.75** 

**$ 30.30** 

**$ 0.15** 

**$ 1.97** 

**$ 1.82** 

**$ 0.76** 

**$ 4.70** 

**$ 0.03** 

**$ 35.03** 

**$**

**-**

**$**



### A V Pump Assembly, Transmission ( sum of A1-A6) 02 06 01

- N0402

- 01 1 Full 1 14.29 $ 7.26

$ 8.75

$ **30.30**

**$** 0.15

$ 1.97

$ 1.82

$ 0.76

$ **4.70**

**$** 0.03

$ **35.03**

**$**

**-**

**$**



### A1 V Pump Asm, Transmission # 01

- N0402

- 02 1 0.85 $ 2.31

$ 1.07

$ **4.24**

**$** 0.02

$ 0.28

$ 0.25

$ 0.11

$ **0.66**

**$** 0.03

$ **4.93**

**$**

**-**

**$ Total**  **Packaging**

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM System** 

**ED&T/R&D (x1000)**  

### Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) **Total Markup**

**Cost (Component/**  **Assembly)** 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**

MarkupAssembly 

### Name/Description Part Number 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

A1 V Pump Asm, Transmission # 01

- N0402

- 02 1 0.85 $ 2.31

$ 1.07

$ **4.24**

**$** 0.02

$ 0.28

$ 0.25

$ 0.11

$ **0.66**

**$** 0.03

$ **4.93**

**$**

**-**

**$**



### A2 V Trans Pump, Body/Cover # 01

- N0402

- 16 1 1.58 $ 1.83

$ 2.50

$ **5.92**

**$** 0.03

$ 0.38

$ 0.35

$ 0.15

$ **0.92**

**$**

-

$ **6.83**

**$**

**-**

**$**



### A3 V Trans Pump Motor # 01

- N0402

- 18 1 1.96 $ 1.53

$ 3.22

$ **6.71**

**$** 0.03

$ 0.44

$ 0.40

$ 0.17

$ **1.04**

**$**

-

$ **7.76**

**$**

**-**

**$**



### A4 V Housing Asm., Pump Motor # 01

- N0402

- 31 1 8.00 $ 0.29

$ 0.44

$ **8.73**

**$** 0.04

$ 0.57

$ 0.52

$ 0.22

$ **1.35**

**$**

-

$ **10.08**

**$**

**-**

**$**



### A5 V Base Motor Asm. # 01

- N0402

- 38 1 0.63 $ 1.16

$ 1.33

$ **3.12**

**$** 0.02

$ 0.20

$ 0.19

$ 0.08

$ **0.48**

**$**

-

$ **3.60**

**$**

**-**

**$**



### A6 V Harness, Trans. Pump # 01

- N0402

- 48 1 1.05 $ 0.09

$ 0.13

$ **1.27**

**$** 0.01

$ 0.08

$ 0.08

$ 0.03

$ **0.20**

**$**

-

$ **1.46**

**$**

**-**

**$**



### A6 V Trans Pump Hyd Fitting # 01

- N0402

- 55 1 0.22 $ 0.04

$ 0.06

$ **0.32**

**$** 0.00

$ 0.02

$ 0.02

$ 0.01

$ **0.05**

**$**

-

$ **0.37**

**$**

**-**

**$**



### 3 **02 Covers** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 4 **03 Filters** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 5 **04 Oil Cooler** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 6 **05 Oil Squirter** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 7 **10 Plugs** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 8 **70 Pipes, Hoses, Ducting**  **1.41 $**  **4.06**

**$ 3.96** 

**$ 9.43** 

**$ 0.05** 

**$ 0.61** 

**$ 0.57** 

**$ 0.24** 

**$ 1.46** 

**$ 0.04** 

**$ 10.92** 

**$**

**-**

**$**



### A V Trans Pump Line Asm, Long 02 06 70

- N0402

- 01 1 Full 1 

### 1.41 $ 4.06

$ 3.96

$ **9.43**

**$** 0.05

$ 0.61

$ 0.57

$ 0.24

$ **1.46**

**$** 0.04

$ **10.92**

**$**

**-**

**$**



### B V Trans Pump Line Asm, Short 02 06 70

- N0402

- 02 1 Full 1 Pricing grouped together with Long

Tube. 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 9 **75 Brackets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D **Total Packaging** 

**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM System** 

**ED&T/R&D (x1000)**  

### Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) **Total Markup**

**Cost (Component/**  **Assembly)** 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**

MarkupAssembly 

### Name/Description Part Number 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 10 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### A V Bolt, Transmission Pump, Long 02 06 80

- N0402

- 01 4 Full 1 PIA to Assembly of Aux. Pump and

Lines 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### B V Bolt, Transmission Pump, Short 02 06 80

- N0402

- 02 1 Full 1 PIA to Assembly of Aux. Pump and

Lines 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### C V Bolt, Trans. Pump Lines 02 06 80

- N0402

- 03 2 Full 1 PIA to Assembly of Aux. Pump and

Lines 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 11 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 12 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 13 **99 Miscellaneous**  **0.62 $**  **0.65**

**$ 2.77** 

**$ 4.04** 

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ 4.04** 

**$**

**-**

**$** 

### Trans. Case and Cover Mods for Aux. Pump & Lines 02 06 99

- N0402

- 01 1 Mod 1 

### 0.62 $ 0.65

$ 2.77

$ **4.04**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$ **4.04**

**$**

**-**

**$**



### 16.64 $ 15.04

$ 15.95

$ **47.63**

**$** 0.20

$ 2.58

$ 2.38

$ 0.99

$ **6.16**

**$** 0.07

$ **53.86**

**$**

**-**

**$**



### NOTES:



## 1. **No** Complete Subsystem Quote

(Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

0



# 0206 Oil Pump and Filter Subsy **stem**

1 **00 Assembly of Oil Pump and Filter Subsystem** 

A Assembly of Auxillary Pump and Lines to Transmission 02 06 00

- N0402

- 01 1 Full 1

2 **01 Oil Pump Assembly** 

A V Pump Assembly, Transmission ( sum of A1-A6) 02 06 01

- N0402

- 01 1 Full 1

A1 V Pump Asm, Transmission # 01

- N0402

- 02 1 Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part NumberQTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**



### A1 V Pump Asm, Transmission # 01

- N0402

- 02 1

A2 V Trans Pump, Body/Cover # 01

- N0402

- 16 1

A3 V Trans Pump Motor # 01

- N0402

- 18 1

A4 V Housing Asm., Pump Motor # 01

- N0402

- 31 1

A5 V Base Motor Asm. # 01

- N0402

- 38 1

A6 V Harness, Trans. Pump # 01

- N0402

- 48 1

A6 V Trans Pump Hyd Fitting # 01

- N0402

- 55 1

3 **02 Covers** 

4 **03 Filters** 

5 **04 Oil Cooler** 

6 **05 Oil Squirter** 

7 **10 Plugs** 

8 **70 Pipes, Hoses, Ducting** 

A V Trans Pump Line Asm, Long 02 06 70

- N0402

- 01 1 Full 1



### B V Trans Pump Line Asm, Short 02 06 70

- N0402

- 02 1 Full 1 Pricing grouped together with Long

Tube. 

### - **$**

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 9 **75 Brackets** 

**- $** 

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part NumberQTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

10 **80 Boltings** 

A V Bolt, Transmission Pump, Long 02 06 80

- N0402

- 01 4 Full 1 PIA to Assembly of Aux. Pump and

Lines



### B V Bolt, Transmission Pump, Short 02 06 80

- N0402

- 02 1 Full 1 PIA to Assembly of Aux. Pump and

Lines



### C V Bolt, Trans. Pump Lines 02 06 80

- N0402

- 03 2 Full 1 PIA to Assembly of Aux. Pump and

Lines



### 11 **85 Sealing Elements**  **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 12 **90 Bearings Elements Misc** 

13 **99 Miscellaneous** 

Trans. Case and Cover Mods for Aux. Pump & Lines 02 06 99

- N0402

- 01 1 Mod 1



### NOTES:



## 1. **No** Complete Subsystem Quote

(Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:1 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# 0206 Oil Pump and Filter Subsy **stem**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 1 **00 Assembly of Oil Pump and Filter Subsystem** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 2 **01 Oil Pump Assembly** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 3 **02 Covers** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) **Net Component/**  **Assembly Cost Impact to** 

**OEM System** 

**ED&T/R&D (x1000)**  Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly)** 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 4 **03 Filters** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 5 **04 Oil Cooler** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 6 **05 Oil Squirter** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 7 **10 Plugs** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 8 **70 Pipes, Hoses, Ducting** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 9 **75 Brackets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 10 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 11 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 12 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 13 **99 Miscellaneous** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) **Net Component/**  **Assembly Cost Impact to** 

**OEM System** 

**ED&T/R&D (x1000)**  Markup **Total Markup**

**Cost (Component/**  **Assembly) Total** 

**Packaging**

**Cost (Component**  **/ Assembly)** 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### NOTES:



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

## No

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFT

0



# 0206 Oil Pump and Filter Subsy **stem**

1 **00 Assembly of Oil Pump and Filter Subsystem** 

2 **01 Oil Pump Assembly** 

3 **02 Covers** QTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION:

**2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**



### 4 **03 Filters** 

5 **04 Oil Cooler** 

6 **05 Oil Squirter** 

7 **10 Plugs** 

8 **70 Pipes, Hoses, Ducting** 

9 **75 Brackets** 

10 **80 Boltings** 

11 **85 Sealing Elements** 

12 **90 Bearings Elements Misc**  **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 13 **99 Miscellaneous** 

**- $** 

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/21/2012

DRAFTQTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,

or Not Applicable
Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology
**Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**NOTES:**



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

## No **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 1A V Pump Asm, Transmission 020601-N0402-01 **1** Assembly Aux. Trans. Pump to Engine OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM Transmission Assembly, OEM,

LC **114 1**  **1 1**  0.000 **$0.00 $97.48**  **$15.00 $15.00**  **$0.00 $0.85**  **$0.13 $0.98**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.98 $0.98**  **$0.00**

2 2A V Trans Pump Line Asm, Long 020670-N0402-01 **1** Assembly Connection LineLong from Pump to Transmission Housing OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM Transmission Assembly, OEM,

LC **138 1**  **1 1**  0.000 **$0.00 $97.48**  **$15.00 $15.00**  **$0.00 $0.70**  **$0.11 $0.81**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.81 $0.81**  **$0.00**

3 3A V Trans Pump Line Asm, Short 020670-N0402-02 **1** Assembly Connection LineShort from Pump to Transmission Housing OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM Transmission Assembly, OEM,

LC **138 1**  **1 1**  0.000 **$0.00 $97.48**  **$15.00 $15.00**  **$0.00 $0.70**  **$0.11 $0.81**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.81 $0.81**  **$0.00** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

Transmission Housing Covered by ICM LC

4 4A Wire Harness Connection to Aux. Pump, SGCM,

Fuse Block Aux. 020699-N0402-01A **1** Assemble Trans. Aux. Pump

Connector OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM Transmission Assembly, OEM,

LC **120 1**  **1 1**  0.000 **$0.00 $97.48**  **$15.00 $15.00**  **$0.00 $0.81**  **$0.13 $0.94**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.94 $0.94**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 1A V Bolt, Transmission Pump, Long 020680-N0402-01 **4** S **$0.00** $0.05 **$0.00 $0.20**  **$0.20**

2 2A V Bolt, Transmission Pump, Short (Tube) 020680-N0402-02 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

3 3A V Bolt, Trans. Pump Lines 020680-N0402-03 **2** S **$0.00** $0.05 **$0.00 $0.10**  **$0.10**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for 6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.32**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total $3.87**  

### accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

**1 Material**  **Labor Burden**  **TMC Scrap**  **SG&A Profit**  **ED&T Mark-up**  **$3.87**

**T1 or OEM Total Manufacturing Cost: $0.32**  **$3.07 $0.47**  **$3.87 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$3.87**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**Base Cost Impact to Vehicle: $0.32**  **$3.07 $0.47**  **$3.87 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$3.87 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $3.87**  **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100"



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A V Pump Asm, Transmission 020601-N0402-01

2A V Trans Pump Line Asm, Long 020670-N0402-01

3A V Trans Pump Line Asm, Short 020670-N0402-02



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.85 $0.13**  **$0.98 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual load pump to trans housing, hand start fasteners x4, manual rundown x4 (Completed over two Stations) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 48 1 1 31.5 **1.0 1.0** 

**$0.70 $0.11**  **$0.81 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual position hydraulic tube to pump and trans case, had start two fasteners, manual rundown x2 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 26 **1.0 1.0** 

**$0.70 $0.11**  **$0.81 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual position hydraulic tube (short) to pump and trans case, had start two fasteners, manual rundown x2. (Note long tube and short tube assembly operations likely combined over two stations) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 38 1 1 26 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

4A Wire Harness Connection to Aux. Pump, SGCM,

Fuse Block Aux. 020699-N0402-01A



## Purchase Part - High Impact Item (Full Cost Mapping) x2. (Note long tube and short tube assembly operations likely combined over two stations)

**$0.81 $0.13**  **$0.94 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  3 Conection Points , Hybrid Pump Driver, Aux. Pump, and Starter Generator Control Module (SGCM) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 1 1 30 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - High Impact Item (Full Cost Mapping)

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A V Bolt, Transmission Pump, Long 020680-N0402-01

2A V Bolt, Transmission Pump, Short (Tube) 020680-N0402-02

3A V Bolt, Trans. Pump Lines 020680-N0402-03 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.20**

**$0.02**

**$0.10**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$3.07 $0.47**  **$3.87 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$3.87 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A V Pump Asm, Transmission 020601-N0402-01

2A V Trans Pump Line Asm, Long 020670-N0402-01

3A V Trans Pump Line Asm, Short 020670-N0402-02



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**114 31.50**  1.00

**138 26.00**  1.00

**138 26.00**  1.00

4A Wire Harness Connection to Aux. Pump, SGCM,

Fuse Block Aux. 020699-N0402-01A



## Purchase Part - High Impact Item (Full Cost Mapping) **120 30.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A V Bolt, Transmission Pump, Long 020680-N0402-01

2A V Bolt, Transmission Pump, Short (Tube) 020680-N0402-02

3A V Bolt, Trans. Pump Lines 020680-N0402-03**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 1A Trans. Case and Cover Mods for Aux. Pump &

Lines 020699-N0402-02 **1** Additional Machining of Case

and Cover OEM Assembly, Mark-up Covered by ICM Aluminum-A380, Cast CNC Operator-OEM Transfer machining line, Transmission cases, OEM **117 1**  **4 1**  0.563 **$1.10 $75.92**  **$81.00 $324.00**  **$0.62 $0.65**  **$2.77 $4.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$4.04 $4.04**  **$0.62**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Mild Hybrid - Start-Stop Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Accounted for extra material to mount pump
and lines. With minor material add
estimated cast fab times and rates would stay the same. **Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Mild Hybrid - Start-Stop Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Mild Hybrid - Start-Stop Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.62**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.04**

**T1 or OEM Total Manufacturing Cost: $0.62**  **$0.65 $2.77**  **$4.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$4.04**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00% 

### Supplier for Subassembly.

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error. T1 or OEM Mark-Up Rates:** 

----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**Base Cost Impact to Vehicle: $0.62**  **$0.65 $2.77**  **$4.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$4.04 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $4.04**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **OEM Transmission Assembly** 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: Assembly of Auxillary Pump and Lines to Transmission**  

## Part Number: **020601-N0402-01** 

## We ekly Component Volume: Packaging Specification: **NA**


## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Mild Hybrid - Start-Stop Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A Trans. Case and Cover Mods for Aux. Pump &

Lines 020699-N0402-02



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.65 $2.77**  **$4.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Addition machining into case and cover would be incorporated into existing machining lines. Only account for additional machining time. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 123 1 1 123.0 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$0.65 $2.77**  **$4.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$4.04 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A Trans. Case and Cover Mods for Aux. Pump &

Lines 020699-N0402-02



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**117 30.75**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Line Asm, Long (short included as well)**  

## Part Number: **020670-N0402-01/02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Tube End 7001-N0402-76 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **360 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.11**  **$0.03 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

3 7001-N0402-76-01 **1** Bar Feed T1 Assembly, Mark-up Applied @ Bottom. Aluminum-6062, Bar CNC Operator CNC Turning, SS, BF, DA **88 1**  **1 1**  0.106 **$1.45 $36.98**  **$20.48 $20.48**  **$0.15 $0.42**  **$0.23 $0.81**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.81 $0.81**  **$0.15**

4 V Protective Cover, Tube Asm. 7001-N0402-67 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, Terminals **6000 0.5**  **1 1**  0.125 **$0.84 $42.73**  **$15.50 $15.50**  **$0.11 $0.00**  **$0.00 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.11** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 7001-N0402-67 **1** Stamp @ Bottom. **6000 0.5**  **1 1**  0.125 **$0.84 $42.73**  **$15.50 $15.50**  **$0.11 $0.00**  **$0.00 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.11**

5 V Guide, Trans. Line, Long 7001-N0402-68 **2** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **450 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.09**  **$0.02 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.22**  **$0.00**

6 7001-N0402-68-01 **2** Bar Feed T1 Assembly, Mark-up Applied @ Bottom. Aluminum-6062, Bar CNC Operator CNC Turning, SS, BF, DA **88 1**  **1 1**  0.090 **$1.45 $36.98**  **$20.48 $20.48**  **$0.13 $0.42**  **$0.23 $0.78**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.78 $1.57**  **$0.26**

7 V Support Bar, Tube, Short, 7001-N0402-73 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **450 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.09**  **$0.02 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.00**

8 7001-N0402-73-01 **1** Bar Feed T1 Assembly, Mark-up Applied @ Bottom. Aluminum-6062, Bar CNC Operator CNC Turning, SS, BF, DA **124 1**  **1 1**  0.079 **$1.45 $36.98**  **$20.48 $20.48**  **$0.12 $0.30**  **$0.16 $0.58**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.58 $0.58**  **$0.12**

9 V Tube, Trans Line, Short 7001-N0402-72 **1** Bend/Flare end T1 Assembly, Mark-up Applied @ Bottom. 

### Aluminum-3000S, Coil Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **92 0.5**  **1 1**  0.022 **$0.84 $42.73**  **$50.00 $50.00**  **$0.02 $0.23**  **$0.54 $0.79**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.79 $0.79**  **$0.02**

10 V Tube, Trans Line, Long 7001-N0402-66 **1** Bend/Flare ends T1 Assembly, Mark-up Applied @ Bottom. 

### Aluminum-3000S, Coil Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **46 0.5**  **1 1**  0.184 **$0.84 $42.73**  **$50.00 $50.00**  **$0.15 $0.47**  **$1.10 $1.72**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.72 $1.72**  **$0.15**

11 V Base, External Filter 7001-N0402-60 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **720 2**  **1 1**  0.000 **$0.00 $40.84**  **$125.00 $125.00**  **$0.00 $0.11**  **$0.17 $0.29**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.29 $0.29**  **$0.00**

12 7001-N0402-60-01 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **360 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.05**  **$0.03 $0.08**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.08 $0.08**  **$0.00**

13 7001-N0402-60-02 **1** V Base, External Filter, Machine T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1040S, Bar CNC Operator CNC Turning, SS, BF, DA **88 1**  **1 1**  0.186 **$0.80 $36.98**  **$20.48 $20.48**  **$0.15 $0.42**  **$0.23 $0.80**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.80 $0.80**  **$0.15**

14 V Trans Pump Line Asm, Short 7001-N0402-70 **1** Solder T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Welding/Soldering Operator Mech Assembly, MC, Base **514 0.25**  **1 1**  0.000 **$0.00 $41.55**  **$30.00 $30.00**  **$0.00 $0.02**  **$0.06 $0.08**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.08 $0.08**  **$0.00**

15 7001-N0402-70-01 **1** Manual Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **360 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.04 $0.07**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.07 $0.07**  **$0.00**

16 V Trans Pump, External Filter 7001-N0402-59 **1** Manual Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **360 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.04 $0.07**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.07 $0.07**  **$0.00**

17 V Trans Pump Line Asm, Long 7001-N0402-64 **1** Manual Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **360 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.04 $0.07**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.07 $0.07**  **$0.00**

18 V Tube & Cover Asm. 7001-N0402-65 **1** Project Weld T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Welding/Soldering Operator Mech Assembly, MC, Base **141 0.25**  **1 1**  0.000 **$0.00 $41.55**  **$30.00 $30.00**  **$0.00 $0.07**  **$0.21 $0.29**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.29 $0.29**  **$0.00**

T1 Assembly, Mark-up Applied General Assembly Mech Assembly, LC, Base 19 V Transmission 7001-N0402-01 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **58 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.67**  **$0.52 $1.19**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.19 $1.19**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Line Asm, Long (short included as well)**  

## Part Number: **020670-N0402-01/02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 V Filter, Pump Asm. 7001-N0402-62 **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15**

28 V O-Ring, External Filter 7001-N0402-63 **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07**

28 V O-ring, Long Tube Asm. 7001-N0402-69 **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

29 V Collar, Tube Asm., Short 7001-N0402-74 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

29 V Metal Seal, Tube, Short 7001-N0402-75 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for 29 V Metal Seal, Tube, Short 7001-N0402-75 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

29 V Foam Seal, Trans Pump Line 7001-N0402-77 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

29 V O-ring, Trans Pump Line 7001-N0402-78 **2** S **$0.00** $0.06 **$0.00 $0.11**  **$0.11**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.41**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$9.43**

**T1 or OEM Total Manufacturing Cost: $1.41**  **$4.06 $3.96**  **$9.43 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$9.43**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.05 $0.61**  **$0.57 $0.24**  **$1.46**

**Base Cost Impact to Vehicle: $1.41**  **$4.06 $3.96**  **$9.43 $0.05**  **$0.61 $0.57**  **$0.24 $1.46**  **$10.89 $0**  **$0**

**Packaging Cost: $0.04** 

**Net Cost Impact to Vehicle: $10.92** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Other #1**  **Other #1 Other #2**  **Other #2 Other #3**  **Other #3** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad
**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Line Asm, Long (short included as well)**  

## Part Number: **020670-N0402-01/02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Tube End 7001-N0402-76

7001-N0402-76-01

V Protective Cover, Tube Asm. 7001-N0402-67



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.11 $0.03**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.42 $0.23**  **$0.81 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 1 1 41 **1.0 1.0** 

**$0.00 $0.00**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

7001-N0402-67

V Guide, Trans. Line, Long 7001-N0402-68

7001-N0402-68-01

V Support Bar, Tube, Short, 7001-N0402-73

7001-N0402-73-01

V Tube, Trans Line, Short 7001-N0402-72

V Tube, Trans Line, Long 7001-N0402-66

V Base, External Filter 7001-N0402-60

7001-N0402-60-01

7001-N0402-60-02

V Trans Pump Line Asm, Short 7001-N0402-70

7001-N0402-70-01

V Trans Pump, External Filter 7001-N0402-59

V Trans Pump Line Asm, Long 7001-N0402-64

V Tube & Cover Asm. 7001-N0402-65 **$0.00 $0.00**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0** 

**$0.17 $0.05**  **$0.22 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 8 1 1 8 **1.0 1.0** 

**$0.84 $0.47**  **$1.57 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 41 1 1 41 **1.0 1.0** 

**$0.09 $0.02**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 

**$0.30 $0.16**  **$0.58 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 29 1 1 29 **1.0 1.0** 

**$0.23 $0.54**  **$0.79 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 39 1 1 39 **1.0 1.0** 

**$0.47 $1.10**  **$1.72 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 79 1 1 79 **1.0 1.0** 

**$0.11 $0.17**  **$0.29 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Zinc plating, batch processed Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 1 5 **1.0 1.0** 

**$0.05 $0.03**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.42 $0.23**  **$0.80 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 1 1 41 **1.0 1.0** 

**$0.02 $0.06**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Solder Tube end in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 7 2 1 7 **1.0 1.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Low level Assembly - place metal seal, collar and support bar on tube. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 18 9 1 10 **1.0 1.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - place O ring on filter and place in metal base **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 25 11 1 10 **1.0 1.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Low level Assembly - place guides on tube - flare ends **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 32 14 1 10 **1.0 1.0** 

**$0.07 $0.21**  **$0.29 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Projection weld protective cover to tube **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 25.6 9 1 25.6 **1.0 1.0** 

V Transmission 7001-N0402-01



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) $0.67**  **$0.52 $1.19**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00** Bolt Pump long and short pump lines to transmission pump **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 125 26 1 125 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Filter, Pump Asm. 7001-N0402-62
V O-Ring, External Filter 7001-N0402-63
V O-ring, Long Tube Asm. 7001-N0402-69

V Collar, Tube Asm., Short 7001-N0402-74

V Metal Seal, Tube, Short 7001-N0402-75 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.15**

**$0.07**

**$0.08**

**$0.02**

**$0.01** V Metal Seal, Tube, Short 7001-N0402-75

V Foam Seal, Trans Pump Line 7001-N0402-77
V O-ring, Trans Pump Line 7001-N0402-78 **$0.01**

**$0.01**

**$0.11**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$4.06 $3.96**  **$9.43 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$9.43 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Tube End 7001-N0402-76

7001-N0402-76-01

V Protective Cover, Tube Asm. 7001-N0402-67



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  1.00

**88 41.00**  1.00

**6000 0.60**  0.50 7001-N0402-67

V Guide, Trans. Line, Long 7001-N0402-68

7001-N0402-68-01

V Support Bar, Tube, Short, 7001-N0402-73

7001-N0402-73-01

V Tube, Trans Line, Short 7001-N0402-72

V Tube, Trans Line, Long 7001-N0402-66

V Base, External Filter 7001-N0402-60

7001-N0402-60-01

7001-N0402-60-02

V Trans Pump Line Asm, Short 7001-N0402-70

7001-N0402-70-01

V Trans Pump, External Filter 7001-N0402-59

V Trans Pump Line Asm, Long 7001-N0402-64

V Tube & Cover Asm. 7001-N0402-65 **6000 0.60**  0.50

**450 8.00**  1.00

**88 41.00**  1.00

**450 8.00**  1.00

**124 29.00**  1.00

**92 39.00**  0.50

**46 79.00**  0.50

**720 5.00**  2.00

**360 10.00**  0.50

**88 41.00**  1.00

**514 7.00**  0.25

**360 10.00**  0.25

**360 10.00**  0.25

**360 10.00**  0.25

**141 25.60**  0.25

V Transmission 7001-N0402-01



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) 58**  **62.50** 1.00

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Filter, Pump Asm. 7001-N0402-62
V O-Ring, External Filter 7001-N0402-63
V O-ring, Long Tube Asm. 7001-N0402-69

V Collar, Tube Asm., Short 7001-N0402-74

V Metal Seal, Tube, Short 7001-N0402-75**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

V Metal Seal, Tube, Short 7001-N0402-75

V Foam Seal, Trans Pump Line 7001-N0402-77
V O-ring, Trans Pump Line 7001-N0402-78



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Pump Asm Transmission**  

## Part Number: **0701-N0402-02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Trans Pump Rotor Outer 7001-N0402-04 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **360 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.11**  **$0.03 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

3 7001-N0402-04-01 **1** Bar Feed/Machine T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1040S, Bar CNC Operator CNC Turning, SS, BF, DA **88 1**  **1 1**  0.156 **$0.80 $36.98**  **$20.48 $20.48**  **$0.12 $0.42**  **$0.23 $0.78**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.78 $0.78**  **$0.12**

4 V Trans Pump Gasket 7001-N0402-10 **1** V Trans Pump Gasket,Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, Terminals **6000 0.5**  **1 1**  0.097 **$0.45 $42.73**  **$42.91 $42.91**  **$0.04 $0.00**  **$0.01 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.04** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 7001-N0402-10 **1** V Trans Pump Gasket,Stamp @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming Operator **6000 0.5**  **1 1**  0.097 **$0.45 $42.73**  **$42.91 $42.91**  **$0.04 $0.00**  **$0.01 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.04**

5 V Pump Asm, Transmission 7001-N0402-02 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **104 2**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.74**  **$0.29 $1.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.03 $1.03**  **$0.00**

6 V Trans Pump Rotor Inner and Shaft 7001-N0402-05 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **400 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.10**  **$0.04 $0.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.13 $0.13**  **$0.00**

7 Inner 7001-N0402-06 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **450 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.09**  **$0.02 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.00**

8 7001-N0402-06-01 **1** Bar Feed T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1040S, Bar CNC Operator CNC Turning, SS, BF, DA **88 1**  **1 1**  0.090 **$0.80 $36.98**  **$20.48 $20.48**  **$0.07 $0.42**  **$0.23 $0.73**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.73 $0.73**  **$0.07**

9 Shaft 7001-N0402-07 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **450 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.09**  **$0.02 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.00**

10 7001-N0402-07-01 **1** Bar Feed T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1040S, Bar CNC Operator CNC Turning, SS, BF, DA **106 1**  **1 1**  0.050 **$0.80 $36.98**  **$20.48 $20.48**  **$0.04 $0.35**  **$0.19 $0.58**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.58 $0.58**  **$0.04**

0



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V Trans Pump Shaft Seal 7001-N0402-02 **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. 2 V Trans Pump Shaft Seal 7001-N0402-02 **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15**

3 V Trans Pump Housing O-Ring 7001-N0402-08 **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

4 V Bolt M6x25 7001-N0402-09 **4** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06**

5 V Bolt, Transmission Pump, Long 7001-N0402-13 **4** S **$0.00** $0.05 **$0.00 $0.21**  **$0.21**

6 V Bolt, Transmission Pump, Short 7001-N0402-14 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

7 V Bolt Trans Pump Lines 7001-N0402-15 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Pump Asm Transmission**  

## Part Number: **0701-N0402-02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.85**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.24**

**T1 or OEM Total Manufacturing Cost: $0.85**  **$2.31 $1.07**  **$4.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$4.24**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.28**  **$0.25 $0.11**  **$0.66**

**Base Cost Impact to Vehicle: $0.85**  **$2.31 $1.07**  **$4.24 $0.02**  **$0.28 $0.25**  **$0.11 $0.66**  **$4.89 $0**  **$0**

**Packaging Cost: $0.03** 

**Net Cost Impact to Vehicle: $4.93** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.034 $68,400**  **0.00% 2,250,000**  **60 5.00%**  $400 **171** 336 **6 57447**  

### PACKAGING CALCULATIONS: Packaging Type: 200 x 160 x 100
Part Size: 200 x 160 x 100 Parts/Layer: 6 x 7 Number of Layers: 8 **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base **Rack/Pallet Investment Amortization: $0.034**  **$68,400 0.00%**  **2,250,000 60**  **5.00%** $400 **171** 336 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.034** 

### Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Pump Asm Transmission**  

## Part Number: **0701-N0402-02** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Trans Pump Rotor Outer 7001-N0402-04

7001-N0402-04-01

V Trans Pump Gasket 7001-N0402-10



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.11 $0.03**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **#REF! #REF!**  **85% #REF!**  **#REF!** 10 1 1 10 **1.0 1.0** 

**$0.42 $0.23**  **$0.78 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 1 1 41 **1.0 1.0** 

**$0.00 $0.01**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

7001-N0402-10

V Pump Asm, Transmission 7001-N0402-02

V Trans Pump Rotor Inner and Shaft 7001-N0402-05

Inner 7001-N0402-06

7001-N0402-06-01

Shaft 7001-N0402-07

7001-N0402-07-01

0 

## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Trans Pump Shaft Seal 7001-N0402-02 **$0.00 $0.01**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0** 

**$0.74 $0.29**  **$1.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Two station two operator to assemble trans pump seal, gasket, rotor, pump motor hyd fitting and external
filter, cover and base **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 138.9 1 1 69.5 **1.0 2.0** 

**$0.10 $0.04**  **$0.13 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Press inner and shaft together **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 1 9 **1.0 1.0** 

**$0.09 $0.02**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 

**$0.42 $0.23**  **$0.73 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 1 1 41 **1.0 1.0** 

**$0.09 $0.02**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **#REF! #REF!**  **85% #REF!**  **#REF!** 8 1 1 8 **1.0 1.0** 

**$0.35 $0.19**  **$0.58 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **#REF! #REF!**  **85% #REF!**  **#REF!** 34 1 1 34 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.15** V Trans Pump Shaft Seal 7001-N0402-02
V Trans Pump Housing O-Ring 7001-N0402-08

V Bolt M6x25 7001-N0402-09
V Bolt, Transmission Pump, Long 7001-N0402-13
V Bolt, Transmission Pump, Short 7001-N0402-14
V Bolt Trans Pump Lines 7001-N0402-15 **$0.15**

**$0.08**

**$0.06**

**$0.21**

**$0.02**

**$0.05**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$2.31 $1.07**  **$4.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$4.24 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Trans Pump Rotor Outer 7001-N0402-04

7001-N0402-04-01

V Trans Pump Gasket 7001-N0402-10



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  1.00

**88 41.00**  1.00

**6000 0.60**  0.50 7001-N0402-10

V Pump Asm, Transmission 7001-N0402-02

V Trans Pump Rotor Inner and Shaft 7001-N0402-05

Inner 7001-N0402-06

7001-N0402-06-01

Shaft 7001-N0402-07

7001-N0402-07-01

0 

## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Trans Pump Shaft Seal 7001-N0402-02 **6000 0.60**  0.50

**104 34.73**  2.00

**400 9.00**  1.00

**450 8.00**  1.00

**88 41.00**  1.00

**450 8.00**  1.00

**106 34.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

V Trans Pump Shaft Seal 7001-N0402-02
V Trans Pump Housing O-Ring 7001-N0402-08

V Bolt M6x25 7001-N0402-09
V Bolt, Transmission Pump, Long 7001-N0402-13
V Bolt, Transmission Pump, Short 7001-N0402-14
V Bolt Trans Pump Lines 7001-N0402-15



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 4 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Body & Cover**  **120301-N0602-16 &-17** 

## Part Number: **0701-N0402-16** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **V Trans Pump, Body** 7001-N0402-16 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **360 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.11**  **$0.03 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

3 7001-N0402-16-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC, Automatic

Load **99 2**  **4 1**  0.000 **$0.00 $36.98**  **$40.26 $161.04**  **$0.00 $0.75**  **$1.63 $2.37**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.37 $2.37**  **$0.00**

4 7001-N0402-16-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator **229 1.5**  **1 1**  1.066 **$0.012 $47.72**  **$10.17 $10.17**  **$0.01 $0.31**  **$0.04 $0.37**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.37 $0.37**  **$0.01** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 7001-N0402-16-02 **1** Stress Relief Heat Treat @ Bottom. Not Applicable T5-Al380, SMS **229 1.5**  **1 1**  1.066 **$0.012 $47.72**  **$10.17 $10.17**  **$0.01 $0.31**  **$0.04 $0.37**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.37 $0.37**  **$0.01**

5 7001-N0402-16-03 **1** Cast & Trim T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, SMS **480 1**  **1 1.1**  1.066 **$1.10 $41.48**  **$116.73 $128.40**  **$1.17 $0.09**  **$0.27 $1.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.53 $1.53**  **$1.17**

6 **V Trans Pump, Cover** 7001-N0402-17 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **360 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.11**  **$0.03 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

7 7001-N0402-17-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Turning, SS, BF, DA **324 2**  **4 1**  0.000 **$0.00 $36.98**  **$20.48 $81.92**  **$0.00 $0.23**  **$0.25 $0.48**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.48 $0.48**  **$0.00**

8 7001-N0402-17-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator

T5-Al380, SMS **420 1.5**  **1 1**  0.358 **$0.012 $47.72**  **$10.17 $10.17**  **$0.00 $0.17**  **$0.02 $0.20**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.20 $0.20**  **$0.00**

9 7001-N0402-17-03 **1** Cast & Trim T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, SMS **571 1**  **1 1.1**  0.358 **$1.10 $41.48**  **$116.73 $128.40**  **$0.39 $0.07**  **$0.22 $0.69**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.69 $0.69**  **$0.39**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

**$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00**

**$0.00**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.58**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$5.92**

**T1 or OEM Total Manufacturing Cost: $1.58**  **$1.83 $2.50**  **$5.92 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$5.92**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 4 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Body & Cover**  **120301-N0602-16 &-17** 

## Part Number: **0701-N0402-16** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.38**  **$0.35 $0.15**  **$0.92**

**Base Cost Impact to Vehicle: $1.58**  **$1.83 $2.50**  **$5.92 $0.03**  **$0.38 $0.35**  **$0.15 $0.92**  **$6.83 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $6.83** 

**Packaging Cost per**  **Total Lump Sum**  **Payment Total # of**  **Number of Interest** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ R** **a c** **k S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: **Reference Packaging Database for Additonal Information** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years **Cost per**

**Piece Total** 

**Amount Payment** 

**(%) Total # of** 

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Parts/Layer: Number of Layers: Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 4 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**V Trans Pump, Body** 7001-N0402-16

7001-N0402-16-01

7001-N0402-16-02 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Days/**

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** **R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

**$0.11 $0.03**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0**  **360 10.00**  1.00

**$0.75 $1.63**  **$2.37 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 CNC workstations, 2 operators/2 work stations, semi-automated load, auto clamping **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 146 1 1 146 **1.0 4.0**  **99 36.38**  2.00

**$0.31 $0.04**  **$0.37 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 3 1,720 27,000 **1.0 1.0**  **229 15.70**  1.50 

### Projected Operating Pattern **Minimum Calculated Cycles Time**

**MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

7001-N0402-16-02

7001-N0402-16-03

**V Trans Pump, Cover** 7001-N0402-17

7001-N0402-17-01

7001-N0402-17-02

7001-N0402-17-03



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.31**  **$0.04 $0.37**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00** Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 3 1,720 27,000 **1.0 1.0**  **229 15.70**  1.50

**$0.09 $0.27**  **$1.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 Cavity Diecast Tool with Operator Manual Load/Unload Trim Station **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 7.50 2 4 30.00 **1.1 1.0**  **480 7.50**  1.00

**$0.11 $0.03**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 3 1 10 **1.0 1.0**  **360 10.00**  1.00

**$0.23 $0.25**  **$0.48 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 CNC workstations, 2 operators/2 work stations, semi-automated load, auto clamping **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 45 5 1 45 **1.0 4.0**  **324 11.13**  2.00

**$0.17 $0.02**  **$0.20 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 3,150 27,000 **1.0 1.0**  **420 8.57**  1.50

**$0.07 $0.22**  **$0.69 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 Cavity Diecast Tool with Operator Manual Load/Unload Trim Station **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 6.30 1 4 25.20 **1.1 1.0**  **571 6.30**  1.00

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$1.83 $2.50**  **$5.92 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$5.92 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 4 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Days/**

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** **R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s**  

### Projected Operating Pattern **Minimum Calculated Cycles Time**

**MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Motor**  

## Part Number: **7001-N0402-18** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Gasket, Motor Cover 7001-N0402-30 **1** V Gasket, Motor Cover, Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **6000 1**  **1 1**  0.084 **$0.45 $135.07**  **$42.91 $42.91**  **$0.04 $0.02**  **$0.01 $0.07**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.07 $0.07**  **$0.04**

3 V Shaft, Motor Asm. 7001-N0402-22 **1** 1 Wash Cycles thru machining T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.16 $0.16**  **$0.00**

4 7001-N0402-22-01 **1** Case Harden T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator Nitriding - Case Harden **281 1**  **1 1**  0.000 **$0.00 $47.72**  **$100.00 $100.00**  **$0.00 $0.17**  **$0.36 $0.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.53 $0.53**  **$0.00** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 7001-N0402-22-01 **1** Case Harden @ Bottom. Not Applicable Heat Treat Operator Nitriding - Case Harden **281 1**  **1 1**  0.000 **$0.00 $47.72**  **$100.00 $100.00**  **$0.00 $0.17**  **$0.36 $0.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.53 $0.53**  **$0.00**

5 7001-N0402-22-02 **1** V Shaft Machined T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1040S, Bar CNC Operator CNC Turning, SS, BF, DA **77 1**  **1 1**  0.207 **$0.80 $36.98**  **$20.48 $20.48**  **$0.17 $0.48**  **$0.27 $0.92**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.92 $0.92**  **$0.17**

6 V Stamped Plate Asm. 7001-N0402-23 **26** Stamping T1 Assembly, Mark-up Applied @ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS **24000 2**  **4 1**  0.025 **$0.75 $42.73**  **$24.60 $98.40**  **$0.02 $0.00**  **$0.00 $0.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.03 $0.68**  **$0.48**

7 7001-N0402-23-01 **1** Rotor Stacking T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base **135 0**  **4 1**  0.000 **$0.00 $42.73**  **$30.00 $120.00**  **$0.00 $0.00**  **$0.89 $0.89**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.89 $0.89**  **$0.00**

8 V Lead, Commutator 7001-N0402-26 **12** Stamping T1 Assembly, Mark-up Applied @ Bottom. Copper-Pure, Wire Cut/Punch/Forming Operator Stamp/Form, XSS **6000 0.5**  **1 1**  0.005 **$2.45 $42.73**  **$24.60 $24.60**  **$0.01 $0.00**  **$0.00 $0.02**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.02 $0.24**  **$0.15**

9 V Commutator 7001-N0402-25 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **128 0.5**  **1 1**  0.024 **$3.86 $41.48**  **$16.39 $16.39**  **$0.09 $0.16**  **$0.13 $0.38**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.38 $0.38**  **$0.09**

10 V Shaft, Rotor and Commutator 7001-N0402-21 **1** Manual Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **164 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.09 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.15**  **$0.00**

11 V Rotor Asm., Painted 7001-N0402-20 **1** Paint Oven Cure T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **152 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.10 $0.16**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.16 $0.16**  **$0.00**

12 V Rotor Asm. & Bearings 7001-N0402-19 **1** Press Bearings packs on shaft T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **164 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.09 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.15**  **$0.00**

13 7001-N0402-19-01 **1** Winding Machine T1 Assembly, Mark-up Applied @ Bottom. Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base **199 0.5**  **3 1**  0.159 **$2.94 $36.21**  **$45.00 $135.00**  **$0.47 $0.09**  **$0.68 $1.24**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.24 $1.24**  **$0.47**

14 7001-N0402-19-02 **1** Cut grooves T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LMC **240 1**  **1 1**  0.000 **$0.00 $36.98**  **$34.48 $34.48**  **$0.00 $0.15**  **$0.14 $0.30**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.30 $0.30**  **$0.00**

15 V Trans Pump Motor 7001-N0402-18 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **88 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.11**  **$0.17 $0.28**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.28 $0.28**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Motor**  

## Part Number: **7001-N0402-18** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V Bearing, Motor, Top 7001-N0402-28 **1** S **$0.00** $0.24 **$0.00 $0.24**  **$0.24**

3 V Bearing, Motor, Bottom 7001-N0402-29 **1** S **$0.00** $0.33 **$0.00 $0.33**  **$0.33**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.96**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$6.71**

**T1 or OEM Total Manufacturing Cost: $1.96**  **$1.53 $3.22**  **$6.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$6.71**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.44**  **$0.40 $0.17**  **$1.04**

**Base Cost Impact to Vehicle: $1.96**  **$1.53 $3.22**  **$6.71 $0.03**  **$0.44 $0.40**  **$0.17 $1.04**  **$7.76 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $7.76** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Motor**  

## Part Number: **7001-N0402-18** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Gasket, Motor Cover 7001-N0402-30

V Shaft, Motor Asm. 7001-N0402-22

7001-N0402-22-01 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.02 $0.01**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 3 1 10 **1.0 1.0** 

**$0.17 $0.36**  **$0.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Nitride 24 Hours @ Approx 600 °C, Batches of 13500 Parts **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 1 6,750 86,400 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

7001-N0402-22-01

7001-N0402-22-02

V Stamped Plate Asm. 7001-N0402-23

7001-N0402-23-01

V Lead, Commutator 7001-N0402-26

V Commutator 7001-N0402-25

V Shaft, Rotor and Commutator 7001-N0402-21

V Rotor Asm., Painted 7001-N0402-20

V Rotor Asm. & Bearings 7001-N0402-19

7001-N0402-19-01

7001-N0402-19-02

V Trans Pump Motor 7001-N0402-18



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.17 $0.36**  **$0.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Nitride 24 Hours @ Approx 600 °C, Batches of 13500 Parts **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 1 6,750 86,400 **1.0 1.0** 

**$0.48 $0.27**  **$0.92 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Dual Axis CNC, multi part fixture, bar feed **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 47 21 1 47 **1.0 1.0** 

**$0.09 $0.11**  **$0.68 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive stamping die in-line with automatic rotor disc stacking equipment. **5 2**  **10 100**  **47 4700**  **2489 1.45**  **85% 2929**  **1.23** 0.6 2 1 0.6 **1.0 4.0** 

**$0.00 $0.89**  **$0.89 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 465 1 1 106.8 **1.0 4.0** 

**$0.04 $0.05**  **$0.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Four parts per hit **5 2**  **10 100**  **47 4700**  **1149 3.13**  **85% 1352**  **2.66** 0.6 1 4 2.4 **1.0 1.0** 

**$0.16 $0.13**  **$0.38 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

Injection mold, 4 cavity, 55 ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 28.039 1 4 112.16 **1.0 1.0** 

**$0.06 $0.09**  **$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Low level Assembly - press stamped plate asm to shaft. Glue Commutator in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 22 8 1 22 **1.0 1.0** 

**$0.06 $0.10**  **$0.16 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch part, Paint Oven Cure **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 71 1 3 71 **1.0 1.0** 

**$0.06 $0.09**  **$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Press front and rear bearing packs in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 22 2 1 22 **1.0 1.0** 

**$0.09 $0.68**  **$1.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Automated winding station, auto load and clamp, cut and position leads. **2.5 2**  **10 50**  **47 2350**  **191 18.80**  **85% 225**  **15.98** 23 1 1 54.38 **1.0 3.0** 

**$0.15 $0.14**  **$0.30 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Cut Grooves **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 15 7 1 15 **1.0 1.0** 

**$0.11 $0.17**  **$0.28 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Place rotor and bearing asm in housing, apply gasket.Place base motor housing asm in place and bolt to

secure. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 20 1 41 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Bearing, Motor, Top 7001-N0402-28
V Bearing, Motor, Bottom 7001-N0402-29 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00**

**$0.24**

**$0.33**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$1.53 $3.22**  **$6.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$6.71 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Gasket, Motor Cover 7001-N0402-30

V Shaft, Motor Asm. 7001-N0402-22

7001-N0402-22-01 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**6000 0.60**  1.00

**360 10.00**  0.25

**281 12.80**  1.00 7001-N0402-22-01

7001-N0402-22-02

V Stamped Plate Asm. 7001-N0402-23

7001-N0402-23-01

V Lead, Commutator 7001-N0402-26

V Commutator 7001-N0402-25

V Shaft, Rotor and Commutator 7001-N0402-21

V Rotor Asm., Painted 7001-N0402-20

V Rotor Asm. & Bearings 7001-N0402-19

7001-N0402-19-01

7001-N0402-19-02

V Trans Pump Motor 7001-N0402-18



## Purchase Part - High Impact Item (Full Cost Mapping) **281 12.80**  1.00

**77 47.00**  1.00

**24000 0.15**  2.00

**135 26.70** 

-

**6000 0.60**  0.50

**128 28.04**  0.50

**164 22.00**  0.25

**152 23.67**  0.25

**164 22.00**  0.25

**199 18.13**  0.50

**240 15.00**  1.00

**88 41.00**  0.25

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Bearing, Motor, Top 7001-N0402-28
V Bearing, Motor, Bottom 7001-N0402-29**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Housing Asm, Pump Motor**  

## Part Number: **7001-N0402-31** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Cover, Motor 7001-N0402-32 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **360 2**  **1 1**  0.000 **$0.00 $40.84**  **$125.00 $125.00**  **$0.00 $0.23**  **$0.35 $0.57**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.57 $0.57**  **$0.00**

3 7001-N0402-32-01 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-GSteel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, SS **2000 0.5**  **1 1**  2.430 **$0.48 $42.73**  **$42.91 $42.91**  **$1.17 $0.01**  **$0.02 $1.20**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.20 $1.20**  **$1.17**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

5 V Housing Asm., Pump Motor 7001-N0402-31 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **200 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.05**  **$0.08 $0.12**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.12 $0.12**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V Magnet, Pump motor 7001-N0402-33 **2** S **$0.00** $3.26 **$0.00 $6.52**  **$6.52**

3 V Spacer, Magnet, Pump Motor 7001-N0402-34 **2** S **$0.00** $0.10 **$0.00 $0.20**  **$0.20**

4 V Spring W asher, Pump Motor Cover 7001-N0402-35 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

5 V Bolt, Cover, Trans Pump 7001-N0402-36 **2** S **$0.00** $0.02 **$0.00 $0.03**  **$0.03**

6 V Screw, Trans Pump Motor Mounting 7001-N0402-37 **2** S **$0.00** $0.04 **$0.00 $0.07**  **$0.07**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is

**Material**

**$8.00**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$8.73**

**T1 or OEM Total Manufacturing Cost: $8.00**  **$0.29 $0.44**  **$8.73 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$8.73**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.04 $0.57**  **$0.52 $0.22**  **$1.35**

**Base Cost Impact to Vehicle: $8.00**  **$0.29 $0.44**  **$8.73 $0.04**  **$0.57 $0.52**  **$0.22 $1.35**  **$10.08 $0**  **$0**

**Packaging Cost: $0.00** 

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Housing Asm, Pump Motor**  

## Part Number: **7001-N0402-31** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Net Cost Impact to Vehicle: $10.08** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool **Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00%** $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Cover, Motor 7001-N0402-32

7001-N0402-32-01 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.23 $0.35**  **$0.57 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Zinc plating, batch processed Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 1 10 **1.0 1.0** 

**$0.01 $0.02**  **$1.20 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.8 1 1 1.8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

V Housing Asm., Pump Motor 7001-N0402-31



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Magnet, Pump motor 7001-N0402-33

V Spacer, Magnet, Pump Motor 7001-N0402-34

V Spring W asher, Pump Motor Cover 7001-N0402-35
V Bolt, Cover, Trans Pump 7001-N0402-36

V Screw, Trans Pump Motor Mounting 7001-N0402-37 **$0.05 $0.08**  **$0.12 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - place magnets, spacers and spring washer in motor cover **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 23 12 1 18 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$6.52**

**$0.20**

**$0.01**

**$0.03**

**$0.07**

**$0.00**

**Mark-up Labor**  **Burden TMC**  **Scrape SG&A**  **Profit ED&T**  **Mark-up**

**Total**

**$0.29 $0.44**  **$8.73 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$8.73 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Cover, Motor 7001-N0402-32

7001-N0402-32-01 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  2.00

**2000 1.80**  0.50

**#DIV/0! #DIV/0!** 

-

V Housing Asm., Pump Motor 7001-N0402-31



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Magnet, Pump motor 7001-N0402-33

V Spacer, Magnet, Pump Motor 7001-N0402-34

V Spring W asher, Pump Motor Cover 7001-N0402-35
V Bolt, Cover, Trans Pump 7001-N0402-36

V Screw, Trans Pump Motor Mounting 7001-N0402-37 **200 18.00**  0.25

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Base Motor Asm**  

## Part Number: **7001-N0402-38** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Base Motor Asm. 7001-N0402-39 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **360 1**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.11**  **$0.03 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

3 7001-N0402-39-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Turning, SS, BF, DA **109 2**  **4 1**  0.000 **$0.00 $36.98**  **$20.48 $81.92**  **$0.00 $0.68**  **$0.75 $1.43**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.43 $1.43**  **$0.00**

4 7001-N0402-39-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator **644 1.5**  **1 1**  0.291 **$0.012 $47.72**  **$10.17 $10.17**  **$0.00 $0.11**  **$0.02 $0.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.13 $0.13**  **$0.00** 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 7001-N0402-39-02 **1** Stress Relief Heat Treat @ Bottom. Not Applicable T5-Al380, SMS **644 1.5**  **1 1**  0.291 **$0.012 $47.72**  **$10.17 $10.17**  **$0.00 $0.11**  **$0.02 $0.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.13 $0.13**  **$0.00**

5 7001-N0402-39-03 **1** Cast & Trim T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, SMS **545 1**  **1 1.1**  0.291 **$1.10 $41.48**  **$116.73 $128.40**  **$0.32 $0.08**  **$0.24 $0.63**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.63 $0.63**  **$0.32**

6 V Retaining Clip, Brush Asm. To Harness 7001-N0402-42 **1** V Retaining Clip, Brush Asm.

To Harness T1 Assembly, Mark-up Applied @ Bottom. Nylon6-30GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **9000 0.25**  **1 1**  0.007 **$1.76 $41.48**  **$16.39 $16.39**  **$0.01 $0.00**  **$0.00 $0.02**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.02 $0.02**  **$0.01**

7 V Brush Asm., Base 7001-N0402-40 **1** V Brush Asm., Base T1 Assembly, Mark-up Applied @ Bottom. PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **750 0.25**  **1 1**  0.045 **$1.46 $41.48**  **$16.39 $16.39**  **$0.07 $0.01**  **$0.02 $0.10**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.10 $0.10**  **$0.07**

8 V Brush & W ire Asm. 7001-N0402-43 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **120 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.08**  **$0.13 $0.21**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.21 $0.21**  **$0.00**

9 V Base Motor Asm. 7001-N0402-38 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **103 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.09**  **$0.15 $0.24**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.24 $0.24**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V 6 Terminal Pin 7001-N0402-41 **1** S **$0.00** $0.10 **$0.00 $0.10**  **$0.10**

3 V Magnet, Brush Asm. 7001-N0402-44 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04**

4 V Copper W ire, Brush Asm. 7001-N0402-45 **2** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

5 V Spring, Brush Asm. 7001-N0402-46 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04**

6 V Bolt, Brush Asm. to Base 7001-N0402-47 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.63** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Base Motor Asm**  

## Part Number: **7001-N0402-38** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$3.12**

**T1 or OEM Total Manufacturing Cost: $0.63**  **$1.16 $1.33**  **$3.12 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$3.12**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.20**  **$0.19 $0.08**  **$0.48**

**Base Cost Impact to Vehicle: $0.63**  **$1.16 $1.33**  **$3.12 $0.02**  **$0.20 $0.19**  **$0.08 $0.48**  **$3.60 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $3.60**  **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Base Motor Asm. 7001-N0402-39

7001-N0402-39-01

7001-N0402-39-02 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.11 $0.03**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash, Operator Load/Unload (time est. shown for single part) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.68 $0.75**  **$1.43 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 CNC workstations, 2 operators/2 work stations, semi-automated load, auto clamping **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 132 1 1 132 **1.0 4.0** 

**$0.11 $0.02**  **$0.13 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 4,830 27,000 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

7001-N0402-39-02

7001-N0402-39-03

V Retaining Clip, Brush Asm. To Harness 7001-N0402-42

V Brush Asm., Base 7001-N0402-40

V Brush & W ire Asm. 7001-N0402-43

V Base Motor Asm. 7001-N0402-38



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.11**  **$0.02 $0.13**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00** Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 4,830 27,000 **1.0 1.0** 

**$0.08 $0.24**  **$0.63 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  4 Cavity Diecast Tool with Operator Manual Load/Unload Trim Station **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 6.60 1 4 26.40 **1.1 1.0** 

**$0.00 $0.00**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

Injection mold, 16 Cavity, Box Size 22mm x 21mm x 9mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.4 1 16 6.4 **1.0 1.0** 

**$0.01 $0.02**  **$0.10 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

Injection Mold, 4 Cavity , Box Size 60mm x 50mm x 13mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 4.8 1 4 19.2 **1.0 1.0** 

**$0.08 $0.13**  **$0.21 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - place retaining clip onto harness assembly and attached to clips on brush asm. Bolt (2) in the motor housing base with apower tool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 63 20 1 30 **1.0 1.0** 

**$0.09 $0.15**  **$0.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - magnet to wire (8sec), spring and magnet/wire asm loaded to base and tabs bent(12sec)(pick uphand tool (7 sec)bend tabs to pins(8 sec) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 51 25 1 35 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

V 6 Terminal Pin 7001-N0402-41
V Magnet, Brush Asm. 7001-N0402-44
V Copper W ire, Brush Asm. 7001-N0402-45
V Spring, Brush Asm. 7001-N0402-46

V Bolt, Brush Asm. to Base 7001-N0402-47 **$0.00**

**$0.10**

**$0.04**

**$0.01**

**$0.04**

**$0.04**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$1.16 $1.33**  **$3.12 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$3.12 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Base Motor Asm. 7001-N0402-39

7001-N0402-39-01

7001-N0402-39-02 

### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  1.00

**109 33.00**  2.00

**644 5.59**  1.50 7001-N0402-39-02

7001-N0402-39-03

V Retaining Clip, Brush Asm. To Harness 7001-N0402-42

V Brush Asm., Base 7001-N0402-40

V Brush & W ire Asm. 7001-N0402-43

V Base Motor Asm. 7001-N0402-38



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) 644**  **5.59** 1.50

**545 6.60**  1.00

**9000 0.40**  0.25

**750 4.80**  0.25

**120 30.00**  0.25

**103 35.00**  0.25

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

V 6 Terminal Pin 7001-N0402-41
V Magnet, Brush Asm. 7001-N0402-44
V Copper W ire, Brush Asm. 7001-N0402-45
V Spring, Brush Asm. 7001-N0402-46

V Bolt, Brush Asm. to Base 7001-N0402-47



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Harness Trans Pump**  

## Part Number: **7001-N0402-48** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Retainer Clip, Connector, Trans. Pump

Harness 7001-N0402-53 **1** V Retainer Clip, Connector, Trans. Pump Harness T1 Assembly, Mark-up Applied @ Bottom. Nylon6-15GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **7200 0.25**  **1 1**  0.003 **$1.59 $41.48**  **$16.39 $16.39**  **$0.00 $0.00**  **$0.00 $0.01**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.01 $0.01**  **$0.00**

3 V Cover, Harness, Trans. Pump 7001-N0402-52 **1** V Cover, Harness, Trans. Pump, Extrude T1 Assembly, Mark-up Applied @ Bottom. HDPE BM Grade Extruding/Drawing Operator Extrusion Molding, NR, SS **896 0.25**  **1 1**  0.008 **$0.72 $56.05**  **$35.94 $35.94**  **$0.01 $0.02**  **$0.04 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.01**

V Bracket, Connector, Trans. T1 Assembly, Mark-up Applied Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals 

### 9,574

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 V Bracket, Connector, Trans. Pump Harness 7001-N0402-54 **1** V Bracket, Connector, Trans. Pump Harness, Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil OEM **6000 1**  **1 1**  0.015 **$0.45 $135.07**  **$42.91 $42.91**  **$0.01 $0.02**  **$0.01 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.01**

5 V Connector Housing, Trans. Harness 7001-N0402-49 **1** V Connector Housing, Trans.
Harness, Mold T1 Assembly, Mark-up Applied @ Bottom. Nylon6-15GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **3704 0.25**  **1 1**  0.019 **$1.59 $41.48**  **$16.39 $16.39**  **$0.03 $0.00**  **$0.00 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.03**

6 V Harness, Trans. Pump 7001-N0402-49 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **200 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.05**  **$0.08 $0.12**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.12 $0.12**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V W ire Asm., Positive 7001-N0402-50 **1** S **$0.00** $0.50 **$0.00 $0.50**  **$0.50**

3 V W ire Asm., Negative 7001-N0402-51 **1** S **$0.00** $0.50 **$0.00 $0.50**  **$0.50**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.05**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$1.27**

**T1 or OEM Total Manufacturing Cost: $1.05**  **$0.09 $0.13**  **$1.27 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$1.27**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.01 $0.08**  **$0.08 $0.03**  **$0.20** 

### "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1

Moderate 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Harness Trans Pump**  

## Part Number: **7001-N0402-48** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Base Cost Impact to Vehicle: $1.05**  **$0.09 $0.13**  **$1.27 $0.01**  **$0.08 $0.08**  **$0.03 $0.20**  **$1.46 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $1.46** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)** 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike**C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Number of Layers: Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Retainer Clip, Connector, Trans. Pump

Harness 7001-N0402-53

V Cover, Harness, Trans. Pump 7001-N0402-52



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

Injection mold, 16 Cavity, Box Size 18mm x 9mm x 9mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.5 1 16 8.0 **1.0 1.0** 

**$0.02 $0.04**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Extrude, Tube 190mmx9.3mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 4.02 1 1 4.02 **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

V Bracket, Connector, Trans. Pump Harness 7001-N0402-54

V Connector Housing, Trans. Harness 7001-N0402-49

V Harness, Trans. Pump 7001-N0402-49



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V W ire Asm., Positive 7001-N0402-50

V W ire Asm., Negative 7001-N0402-51 **$0.02 $0.01**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, Single part per hit **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0** 

**$0.00 $0.00**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

Injection mold, 16 Cavity, 45 ton Box Size 18mm x 23mm x 43mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.97 1 16 15.55 **1.0 1.0** 

**$0.05 $0.08**  **$0.12 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - place positve & negitive wire asm's in sleeve, then add spacer and connector and

bracket **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 43 16 1 18 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.50**

**$0.50**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$0.09 $0.13**  **$1.27 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$1.27 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Retainer Clip, Connector, Trans. Pump

Harness 7001-N0402-53

V Cover, Harness, Trans. Pump 7001-N0402-52



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**7200 0.50**  0.25

**896 4.02**  0.25

V Bracket, Connector, Trans. Pump Harness 7001-N0402-54

V Connector Housing, Trans. Harness 7001-N0402-49

V Harness, Trans. Pump 7001-N0402-49



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V W ire Asm., Positive 7001-N0402-50

V W ire Asm., Negative 7001-N0402-51 **6000 0.60**  1.00

**3704 0.97**  0.25

**200 18.00**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Hyd Fitting**  

## Part Number: **7001-N0402-55** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Trans Pump Hyd Fitting 7001-N0402-55 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **240 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.04**  **$0.06 $0.10**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.10 $0.10**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



## Purchase Part - High Impact Item (Full Cost Mapping) **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 V Trans Pump Hyd Fitting Body 7001-N0402-56 **1** S **$0.00** $0.18 **$0.00 $0.18**  **$0.18**

3 V O-Ring Trans Pump Hyd Fitting Thread 7001-N0402-57 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

4 V O-Ring Trans Pump Hyd Fitting Face 7001-N0402-58 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.22**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.32**

**T1 or OEM Total Manufacturing Cost: $0.22**  **$0.04 $0.06**  **$0.32 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.32**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.02**  **$0.02 $0.01**  **$0.05**

**Base Cost Impact to Vehicle: $0.22**  **$0.04 $0.06**  **$0.32 $0.00**  **$0.02 $0.02**  **$0.01 $0.05**  **$0.37 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $0.37** 



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

## System Description: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** 

## Annual Component Volume: Shipping Method: **Component Description: V Trans Pump Hyd Fitting**  

## Part Number: **7001-N0402-55** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Trans Pump Hyd Fitting 7001-N0402-55



## Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.04 $0.06**  **$0.10 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - grease fitting and place 2 O rings on ends **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 47 13 1 15 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Trans Pump Hyd Fitting Body 7001-N0402-56

V O-Ring Trans Pump Hyd Fitting Thread 7001-N0402-57

V O-Ring Trans Pump Hyd Fitting Face 7001-N0402-58 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.18**

**$0.02**

**$0.02**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$0.04 $0.06**  **$0.32 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$0.32 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Trans Pump Hyd Fitting 7001-N0402-55



## Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**240 15.00**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Trans Pump Hyd Fitting Body 7001-N0402-56

V O-Ring Trans Pump Hyd Fitting Thread 7001-N0402-57

V O-Ring Trans Pump Hyd Fitting Face 7001-N0402-58 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# Indented Bill of Materials

**V Transmission**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Pump A**

**sm, Transmission V Pump A**  **sm,** 

# 4.6678 lb
**Transmission**

**1 V Trans Pump Body**  **, Washed V Trans Pump**  **1 #**  **1.0150 lb Body** 

**2 V Trans Pump Body** 

**, V Trans Pump**  **1 #**  **1.0150 lb**

**Trimmed Body** 

**, Trimmed** 

**3 V Trans Pump Body** 

**, V Trans Pump**  **1 #**  **1.0150 lb**

**Machined Body** 

**, Machined** 

**4 V Trans Pump Body**  **, Cast V Trans Pump**  **1 #**  **Body , Cast** 

**5** V Trans Pump Body, Raw V Trans Pump **1** Aluminum - **#**

Material Body, Raw #

Material

1 V Trans Pump Shaft Seal V Trans Pump 1 Commodity # 0.0122 lb

Shaft Seal Pricing

**1 V Trans Pump Rotor Outer**  **V Trans Pump 1**  **# 0.0620 lb** 

**Rotor Outer**

**2 V Trans Pump Rotor Outer,**  **V Trans Pump 1**  **# 0.0620 lb** 

**Hor. CNC Rotor Outer,** 
**Hor. CNC**

**3** V Trans Pump Rotor Outer, V Trans Pump **1** HS150/160 **# 0.0620 lb** 

PM Rotor Outer,

Raw Material

**1 V Trans Pump Rotor Inner**  **V Trans Pump 1**  **# 0.0790 lb** 

**and Shaft Rotor Inner** 
**and Shaft**

**2 V Impellar, Trans Pump**  **V Impellar, 1**  **Steel - 1060 #**  **0.0355 lb**
**Inner, Washed Trans Pump** 
**Inner**

**3 V Impellar, Trans Pump**  **V Impellar, 1**  **Steel - 1060 #**  **0.0355 lb**
**Inner, Machined Trans Pump**  **Inner,**
**Machined**



# Design Profit ®

Page 1 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Impellar, Trans Pump Inner, V Impellar, 

# 1 HS150/160 

# #
Raw Material Trans Pump Inner, Raw

# Material

**2 V Shafte, Inner Impellar,**  **V Shafte, 1**  **Steel - 1060 #**  **0.0435 lb Trans Pump**  **Inner Impellar, Trans Pump** 

**3 V Shafte, Inner Impellar,**  **V Shafte, 1**  **Steel - 1060 #**  **0.0435 lb Trans Pump, Turned**  **Inner Impellar, Trans Pump,** 
**Turned**

**4** V Shafte, Inner Impellar, Trans V Shafte, Inner **1** Steel - 1060 **#** Pump, Raw Material Impellar, Trans Pump, Turned,
Raw

1 V Trans Pump Housing O-Ring V Trans Pump 1 Commodity # 0.0026 lb
Housing Pricing O-Ring

**1 V Trans Pump Cover,**  **V Trans Pump 1**  **# 0.3410 lb** 

**Wa shed**  **Cover**

**2 V Trans Pump Cover,**  **V Trans Pump 1**  **# 0.3410 lb** 

**Machined Cover,** 

**Machined**

**3 V Trans Pump Cover,**  **V Trans Pump 1**  **# 0.3410 lb** 

**Trimmed Cover,** 

**Trimmed**

**4 V Trans Pump Cover, Cast**  **V Trans Pump 1**  **#**
**Cover, Cast**

**5** V Trans Pump Cover, Raw V Trans Pump **1** Aluminum - **#**

Material Cover, Raw #

Material

1 V Bolt M6x25 V Bolt M6x25 4 Commodity # 0.0170 lb
Pricing

**1 V Trans Pump Gasket**  **V Trans Pump 1**  **# 0.0175 lb** 

**Gasket**

**2** V Trans Pump Gasket V Trans Pump **1** PMP Plastic **# 0.0175 lb** 
Gasket, Raw Metal Plastic
Material

1 V Trans Pump Motor Shaft V Trans Pump 1 HS150/160 # 0.0118 lb V Trans Pump Motor Shaft V Trans Pump HS150/160 0.0118 lb

Interconnect Motor Shaft

Interconnect

**1 V Trans Pump Motor**  **V Trans Pump 1**  **# 2.8798 lb** 

**Motor** 

# Design Profit ®

Page 2 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Base Motor A**

**sm. V Base Motor** 

**As m.**  **3 V Base, Motor, Washed**  **V Base, Motor 1**  **# 0.2773 lb** 

**4 V Base, Motor, Machined**  **V Base, 1**  **#**
**Motor,**
**Machined**

**5 V Base, Motor, Trimmed**  **V Base, 1**  **#**
**Motor,**
**Trimmed**

**6 V Base, Motor, Cast**  **V Base, 1**  **#**
**Motor, Cast**

**7** V Base, Motor, Cast V Base, Motor, **1** Aluminum - **###**

# Raw Material #

**3 V Harness, Trans. Pump**  **V Harness, 1**  **# 0.0633 lb**  **Trans. Pump**

**4 V Connector Housing, Trans.**  **V Connector 1**  **PA 6 GB6 -**  **#**

**Harness Housing,**  **GF10**

**Trans.**
**Harness**

**5** V Connector Housing, Trans. V Connector **1** PA6 GB6 - **#**
Harness, Raw Mat. Housing, GF10

Trans. Harness, Raw
Mat.

4 V W ire Asm., Positive V W ire Asm., 1 Commodity #

Positive Pricing

4 V W ire Asm., Negative V W ire Asm., 1 Commodity #
Negative Pricing

**4 V Cover, Harness, Trans.**  **V Cover, 1**  **#**
**Pump Harness,**  **Trans. Pump**

**5** V Cover, Harness, Trans. V Cover, **1 #**  Pump Harness, Trans. Pump,
Raw Material

**4 V Retainer Clip, Connector,**  **V Retainer 1**  **#**
**Trans. Pump Harness Clip,**  **Connector, Trans. Pump** 
**Harness**



# Design Profit ®

Page 3 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Retainer Clip, Connector, V Retainer PA6 GF15 

# # Trans. Pump Harness. Clip, Connector, Trans. Pump Harness,

**4 V Bracket, Connector, Trans.**  **V Bracket, 1**  **#**
**Pump Harness Connector,**  **Trans. Pump**
**Harness**

**5** V Bracket, Connector, Trans. V Bracket, **1** Steel - 1008 **#** Pump Harness Connector, Trans. Pump
Harness. Raw
Mat

**3 V Retaining Clip, Brush A**  **sm. V Retaining**  **1 #**  **0.0046 lb**

**to Harness Clip, Brush** 

**As m. to** 
**Harness**

**4** V Retaining Clip, Brush Asm. V Retaining **1** PA6 - GF35 **#**
to Harness, Raw Mat. Clip, Brush

Asm. to
Harness Raw

# Materi

**3 V Brush A** 

**sm. V Brush A**  **sm. 1**  **# 0.0539 lb** 

**4 V Base, Brush A** 

**sm. V Base, Brush**  **1 #** 

**As m.** 
**5** V Base, Brush Asm., raw V Base, Brush **1** PBT 30% GF **#**

Material Asm. Raw
Material

5 V 6 Terminal Pin V 6 Terminal 1 Commodity #

Pin Pricing

**4 V Brush & Wire A**  **sm. V Brush &**  **1 #** 

**Wire A sm.** 
**5** V Magnet, Brush Asm. V Magnet, **1** Molded **#**

Brush Asm. Magnet

5 V Copper W ire, Brush Asm. V Copper W ire, 1 Copper #

Brush Asm.

4 V Spring, Brush Asm. V Spring, 1 Commodity #

Brush Asm. Pricing

**4 V Brush & Wire A**  **sm. V Brush &**  **1 #** 

**Wire A sm.** 
**5** V Magnet, Brush Asm. V Magnet, **1** Molded **#**

Brush Asm. Magnet 

# Design Profit ®

Page 4 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Copper W ire, Brush Asm. V Copper W ire, Copper 

# #
Brush Asm.

4 V Spring, Brush Asm. V Spring, 1 Commodity #

Brush Asm. Pricing

3 V Bolt, Brush Asm. to Base V Bolt, Brush 2 Commodity # 0.0054 lb

Asm. to Base Pricing

**2 V Rotor A** 

**sm. & Bearings V Rotor A**  **sm. 1**  **# 1.1464 lb**  **& Bearings**

**3 M Rotor A** 

**sm. M Rotor A**  **sm. 1**  **# 1.1138 lb** 

**4 M Rotor A** 

**sm., Painted M Rotor A**  **sm., 1**  **#**

**Painted**

**5 V Shaft, Rotor and**  **V Shaft, Rotor 1**  **#**

**Commutator and** 
**Commutator**

**6 V Shaft, Motor A**  **sm. V Shaft, Motor**  **1 Steel - 1060**  **#**

**As m.** 
**7 V Shaft, Motor A**  **sm., V Shaft, Motor**  **1 Steel - 1060**  **###**

**Machined As**  **m., Machined** 

**8** V Shaft, Motor Asm., Machined V Shaft, Motor **1** Steel - 1060

Asm., Raw
Material

**6 V Stamped Plate A**  **sm. V Stamped**  **1 #** 

**Plate A sm.** 
**7 V Plate, Motor, Pump,**  **V Plate, #**  **Steel - 1008 ###** 
**Motor, Pump**

**8** V Plate, Motor, Pump, Raw V Plate, Motor, **1** Steel - 1008

Material Pump, Raw
Material

# 6 **V Commutator V**  **1 #** 

**Commutator**

**7 V Lead, Commutator**  **V Lead, #**  **Copper ###** 

**Commutator**

**8** V Lead, Commutator, Raw V Lead, **1** Copper

Material Commutator,

Raw Material

7 V Commutator, Raw Material V Commutator, 1 Polyphenylene ###

Raw Material Sulfide (PPS)

4 V Copper W inding, Motor, V Copper 2 Copper #
Pump Wi nding, Motor, Pump



# Design Profit ®

Page 5 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

3 V Bearing, Motor, Top V Bearing, 

# 1 Commodity Motor, Top Pricing

3 V Bearing, Motor, Bottom V Bearing, 1 Commodity # 0.0247 lb
Motor, Bottom Pricing

**2 V Gasket, Motor Cover**  **V Gasket, 1**  **# 0.0076 lb** 

**Motor Cover**

**3** V Gasket, Motor Cover, Raw V Gasket, **1** PMP Plastic **# 0.0076 lb** 

Material Motor Cover, Metal Plastic
Raw Material

**2 V Housing A** 

**sm., Pump V Housing**  **1 #**  **1.3099 lb**

**Motor As**  **m., Pump**
**Motor**

**3 V Cover, Motor**  **V Cover, 1**  **Galvinized #**  **0.8579 lb**

**Motor Steel - G60** 

**4** V Cover, Motor, Raw Material V Cover, **1** Galvinized **#**
Motor, Raw Steel - G60

Material

3 V Magnet, Pump Motor V Magnet, 2 Commodity # 0.2176 lb
Pump Motor Pricing

3 V Spacer, Magnet, Pump V Spacer, 2 Commodity # 0.0082 lb

Motor Magnet, Pump Pricing
Motor

3 V Spring W asher, Pump Motor V Spring 1 Commodity # 0.0004 lb

Cover Wa sher, Pump Pricing
Motor Cover

2 V Bolt, Cover, Trans Pump V Bolt, Cover, 2 Commodity # 0.0030 lb
Trans Pump Pricing

1 Screw, Trans Pump Motor V Screw 2 Commodity # 0.0191 lb
Mounting 6mmx 25, Pricing Socket Hd Cap

**1 V Trans Pump Hy**  **d Fitting V Trans Pump**  **1 #**  **0.1088 lb**

**Hy d Fitting** 

**2** V Trans Pump Hyd Fitting V Trans Pump **1** Commodity **# 0.1080 lb**  Body Hyd Fitting Pricing Body

2 V O-Ring Trans Pump Hyd V O-Ring 1 Commodity # 0.0005 lb
Fitting Thread Trans Pump Pricing Hyd Fitting

# Thread

2 V O-Ring Trans Pump Hyd V O-Ring 1 Commodity # 0.0003 lb
Fitting Face Trans Pump Pricing Hyd Fitting
Face 

# Design Profit ®

Page 6 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Trans Pump, External V Trans**  

# 1 **#**
**Filter Pump,** 
**External Filter**

**2 V Base, External Filter**  **V Base, 1**  **Galvinized #**  **0.0295 lb**

**External Filter Steel - G60** 

**3 V Base, External Filter,**  **V Base, 1**  **Galvinized #**  **0.0295 lb**

**Wa shed**  **External Steel - G60**  **Filter, Washed**

**4 V Base, External Filter,**  **V Base, 1**  **Galvinized #** 

**Truned External**  **Steel - G60 Filter, Turned** 

**5** V Base, External Filter, Raw V Base, **1** Galvinized **#**

Material External Filter, Steel - G60

Raw Material

**2 V Filter & O-ring A**  **sm. V Filter &**  **1 #**  **0.0022 lb**

**O-ring A sm.**  **3** V Filter, Pump Asm. V Filter, Pump **1** Commodity **# 0.0019 lb** 

Asm. Pricing

3 V O-Ring, External Filter V O-Ring, 1 SBR # 0.0003 lb

External Filter

0 V Bolt, Transmission Pump, V Bolt, 4 Commodity # 0.0410 lb V Bolt, Transmission Pump, V Bolt, Commodity 0.0410 lb
Long Transmission Pricing Pump, Long

**0 V Trans Pump Line A**  **sm, V Trans Pump**  **1 #**  **0.3774 lb Long**  **Line A sm,**  **Long**

**1 V Tube & Cover A**  **sm. V Tube &**  **1 Al**  **uminum - #**  **0.2374 lb**

**Cover A sm.**  **#**

**2 V Tube, Trans Line, Long**  **V Tube, Trans 1**  **Al uminum -**  **# 0.1835 lb**  **Line, Long #** 

**3** V Tube, Trans Line, Long V Tube, Trans **1** Aluminum - **# 0.1835 lb**  Line, Long, #

Raw Material

**2 V Protective Cover, Tube**  **V Protective 1**  **Al uminum**  **# 0.0539 lb** 

**As m.**  **Cover, Tube**

**As m.**  **3** V Protective Cover, Tube Asm. V Protective **1** Aluminum **# 0.0539 lb** 

Cover, Tube Asm., Raw
Material

**1 V Guide, Trans. Line, Long,**  **V Guide, 1**  **Al uminum -**  **# 0.0685 lb** 

**Wa shed**  **Trans. Line, #**  **Long** 

# Design Profit ®

# Page 7 of 9

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Guide, Trans. Line, Long, V Guide,**  **Al uminum -** 

**Machined Trans. Line,**  **# Long,** 
**Machined**

**3** V Guide, Trans. Line, Long, V Guide, **1** Aluminum - **# 0.0685 lb** 

Raw Material Trans. Line, # Long, Raw
Material

**1 V Guide, Trans. Line, Long**  **V Guide, 1**  **Al uminum -**  **# 0.0685 lb** 
**Trans. Line, #**  **Long**

**2 V Guide, Trans. Line, Long,**  **V Guide, 1**  **Al uminum -**  **# 0.0685 lb** 

**Machined Trans. Line,**  **# Long,** 
**Machined**

**3** V Guide, Trans. Line, Long, V Guide, **1** Aluminum - **# 0.0685 lb** 

Raw Material Trans. Line, # Long, Raw
Material

1 V O-ring, Long Tube Asm. V O-ring, Long 1 Commodity # 0.0015 lb

Tube Asm. Pricing

1 V O-ring, Long Tube Asm. V O-ring, Long 1 Commodity # 0.0015 lb

Tube Asm. Pricing

0 V Bolt Trans Pump Lines V Bolt Trans 1 Commodity # 0.0399 lb
Pump Lines Pricing

0 V Bolt, Transmission Pump, v Bolt, 1 Commodity # 0.0037 lb

Short Transmission Pricing Pump, Short

**0 V Trans Pump Line A**  **sm, V Trans Pump**  **1 #**  **0.1514 lb**

**Short Line A**  **sm, Short** 

**1 V Trans Pump Line,Short,**  **V Trans Pump 1**  **# 0.1493 lb** 

**As m.**  **Line,Short,**

**As m.**  **2 V Tube, Trans Line, Short**  **V Tube, Trans 1**  **Al uminum -**  **# 0.0219 lb** 
**Line, Short 30xx** 

**3** V Tube, Trans Line, Short V Tube, Trans **1** Aluminum - **# 0.0219 lb** 
Line, Short, 30xx
Raw Material

**2 V Support Bar, Tube, Short,**  **V Support 1**  **Al uminum -**  **# 0.0413 lb** 

**Wa shed**  **Bar, Tube, 30xx** 
**Short**



# Design Profit ®

Page 8 of 9 Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**3 V Support Bar, Tube, Short,**  **V Support Al**  **uminum -**

# Machined **Bar, Tube, 30xx**  **Short,**

**Machined**

**4** V Support Bar, Tube, Short V Support Bar, **1** Aluminum - **#**
Tube, Short, 30xx
Raw Material

2 V Collar, Tube Asm., Short V Collar, Tube 1 Commodity # 0.0466 lb
Asm., Short Pricing

2 V Metal Seal, Tube, Short V Metal Seal, 1 Commodity # 0.0117 lb
Tube, Short Pricing

**2 V Tube End, Washed**  **V Tube End, 1**  **Al uminum**  **# 0.0278 lb** 

**Wa shed** 

**3 V Tube End, Machined**  **V Tube End, 1**  **Al uminum**  **# 0.0278 lb** 

**Machined**

**4** V Tube End, Machined V Tube End, **1** Aluminum - **#**

Raw Material 30xx

1 V Foam Seal, Trans Pump V Foam Seal, 1 Commodity # 0.0017 lb

Line Trans Pump Pricing
Line

1 V O-ring, Trans Pump Line V O-ring, Trans 2 Commodity # 0.0002 lb
Pump Line Pricing

0 V Bolt Trans Pump Lines V Bolt Trans 1 Commodity # 0.0399 lb
Pump Lines Pricing 

# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

# Piece Cost (Total): #

**Unanaly zed Subs:**  0 

# Weight (Total): 5.4441 lb

**Parts:** #

**Fasteners:** #
**Parts+Unanaly**

**zed:** #



# Design Profit ®

Page 9 of 9 Copyright 2005© Munro & Associates, Inc.

# Piece Cost **Weight (Total)**

**(Total)** 

# 4.6678 lb **4.6678 lb**

**1.0150 lb #**  **1.0150 lb**

**1.0150 lb #**  **1.0150 lb**

**1.0150 lb #**  **1.0150 lb**

**1.0150 lb #**  **1.0150 lb**

**1.0150 lb #**  **1.0150 lb**

0.0122 lb # 0.0122 lb

**0.0620 lb #**  **0.0620 lb**

**0.0620 lb #**  **0.0620 lb**

**0.0620 lb #**  **0.0620 lb**



# 0.0790 lb **# 0.0790 lb** 

**0.0355 lb #**  **0.0355 lb**

**0.0355 lb #**  **0.0355 lb**



# Weight **Piece Cost Weight (Total)** 

**(Total)**

0.0355 lb 0.0355 lb

# 0.0435 lb **# 0.0435 lb** 

**0.0435 lb #**  **0.0435 lb**

**0.0435 lb #**  **0.0435 lb**

0.0026 lb # 0.0026 lb

**0.3410 lb #**  **0.3410 lb**

**0.3410 lb #**  **0.3410 lb**

**0.3410 lb #**  **0.3410 lb**

**0.3410 lb #**  **0.3410 lb**

**0.3410 lb #**  **0.3410 lb**

0.0170 lb # 0.0680 lb

**0.0175 lb #**  **0.0175 lb**

**0.0175 lb #**  **0.0175 lb**

0.0118 lb # 0.0118 lb



# 2.8798 lb **# 2.8798 lb** 



# Piece Cost **Weight (Total)**

**(Total)**

**0.4099 lb 0.4099 lb** 

**0.2773 lb #**  **0.2773 lb**

**0.2773 lb #**  **0.2773 lb**

**0.2773 lb #**  **0.2773 lb**

**0.2773 lb #**  **0.2773 lb**

**0.2773 lb ##**  **0.2773 lb**

# 0.0633 lb **# 0.0633 lb** 

**0.0142 lb #**  **0.0142 lb**

**0.0142 lb #**  **0.0142 lb**

0.0181 lb # 0.0181 lb

0.0181 lb # 0.0181 lb

**0.0066 lb #**  **0.0066 lb**

**0.0066 lb #**  **0.0066 lb**

**0.0015 lb #**  **0.0015 lb**



# Weight **Piece Cost Weight (Total)** 

**(Total)**

0.0015 lb 0.0015 lb

**0.0048 lb #**  **0.0048 lb**

**0.0048 lb #**  **0.0048 lb**

**0.0046 lb #**  **0.0046 lb**

**0.0046 lb #**  **0.0046 lb**

# 0.0539 lb **# 0.0539 lb** 

**0.0449 lb #**  **0.0449 lb**

**0.0449 lb #**  **0.0449 lb**

0.0000 lb # 0.0000 lb

**0.0038 lb #**  **0.0038 lb**

**0.0027 lb #**  **0.0027 lb**

0.0011 lb # 0.0011 lb

0.0007 lb # 0.0007 lb

**0.0038 lb #**  **0.0038 lb**

**0.0027 lb #**  **0.0027 lb**



# Weight **Piece Cost Weight (Total)** 

**(Total)**

0.0011 lb 0.0011 lb

0.0007 lb # 0.0007 lb

0.0054 lb # 0.0108 lb

**1.1464 lb #**  **1.1464 lb**

**1.1138 lb #**  **1.1138 lb**

**0.8063 lb #**  **0.8063 lb**

**0.8063 lb #**  **0.8063 lb**

**0.0899 lb #**  **0.0899 lb**

**0.0899 lb ##**  **0.0899 lb**

**# 0.0899 lb**  **# 0.0899 lb** 

**0.6448 lb #**  **0.6448 lb**

**0.0248 lb ##**  **0.6448 lb**

**# 0.0248 lb**  **# 0.6448 lb** 

# 0.0716 lb **# 0.0716 lb** 

**0.0023 lb ##**  **0.0276 lb**

**# 0.0023 lb**  **# 0.0276 lb** 

0.0440 lb ## 0.0440 lb

0.0794 lb # 0.1588 lb



# Piece Cost **Weight (Total)**

**(Total)**

0.0079 lb # 0.0079 lb

0.0247 lb # 0.0247 lb

**0.0076 lb #**  **0.0076 lb**

**0.0076 lb #**  **0.0076 lb**

**1.3099 lb #**  **1.3099 lb**

**0.8579 lb #**  **0.8579 lb**

**0.8579 lb #**  **0.8579 lb**

0.2176 lb # 0.4352 lb

0.0082 lb # 0.0164 lb

0.0004 lb # 0.0004 lb

0.0030 lb # 0.0060 lb

0.0191 lb # 0.0382 lb

**0.1088 lb #**  **0.1088 lb**

**0.1080 lb #**  **0.1080 lb**

0.0005 lb # 0.0005 lb

# 0.0003 lb # 0.0003 lb



# Piece Cost **Weight (Total)**

**(Total)**

**0.0317 lb 0.0317 lb** 

**0.0295 lb #**  **0.0295 lb**

**0.0295 lb #**  **0.0295 lb**

**0.0295 lb #**  **0.0295 lb**

**0.0295 lb #**  **0.0295 lb**

**0.0022 lb #**  **0.0022 lb**

**0.0019 lb #**  **0.0019 lb**

0.0003 lb # 0.0003 lb

# 0.1640 lb

**# 0.3774 lb** 

**0.2374 lb #**  **0.2374 lb**

**0.1835 lb #**  **0.1835 lb**

**0.1835 lb #**  **0.1835 lb**

**0.0539 lb #**  **0.0539 lb**

**0.0539 lb #**  **0.0539 lb**

**0.0685 lb #**  **0.0685 lb**

# Piece Cost **Weight (Total)**

**(Total)**

**0.0685 lb 0.0685 lb** 

**0.0685 lb #**  **0.0685 lb**

**0.0685 lb #**  **0.0685 lb**

**0.0685 lb #**  **0.0685 lb**

**0.0685 lb #**  **0.0685 lb**

0.0015 lb # 0.0015 lb

0.0015 lb # 0.0015 lb

# 0.0399 lb

# 0.0037 lb

**# 0.1514 lb** 

**0.1493 lb #**  **0.1493 lb**

**0.0219 lb #**  **0.0219 lb**

**0.0219 lb #**  **0.0219 lb**

**0.0413 lb #**  **0.0413 lb**



# Piece Cost **Weight (Total)**

**(Total)**

**0.0413 lb #**  **0.0413 lb**

# 0.0413 lb **# 0.0413 lb** 

0.0466 lb # 0.0466 lb

0.0117 lb # 0.0117 lb

**0.0278 lb #**  **0.0278 lb**

**0.0278 lb #**  **0.0278 lb**

**0.0278 lb #**  **0.0278 lb**

0.0017 lb # 0.0017 lb

0.0002 lb # 0.0004 lb

# 0.0399 lb



# Preassembled Totals

**Analyzed Subs:**

**Unanalyzed Subs:**

**Parts:**

**Fasteners: Parts+Unanalyzed:** 

# Assembly Report

**V Transmission**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $0.00 Tool V Transmission First Fixture 0.0000 sec 0.0000 sec
$35.51 Subassembly V Transmission V Pump Asm, Transmission V Pump Asm, 9.0000 sec 9.0000 sec

Transmission $35.51 Tool V Pump Asm, First Fixture 0.0000 sec 0.0000 sec

Transmission $20.81 P.-P. Part V Pump Asm, V Trans Pump Body, W ashed V Trans Pump 4.0000 sec 4.0000 sec

Transmission Body $20.81 Tool V Trans Pump Wa sher, In'Line Special 0.0000 sec 0.0000 sec Body, W ashed Dedicated $28.18 P.-P. Part V Trans Pump V Trans Pump Body, Trimmed V Trans Pump 0.0000 sec 0.0000 sec Body, W ashed Body, Trimmed $28.18 Tool V Trans Pump First Fixture 0.0000 sec 0.0000 sec Body, Trimmed $43.52 P.-P. Part V Trans Pump V Trans Pump Body, Machined V Trans Pump 0.0000 sec 0.0000 sec Body, Trimmed Body, Machined $43.52 Tool V Trans Pump Trim Press 0.0000 sec 0.0000 sec Body, Machined
##### P.-P. Part V Trans Pump V Trans Pump Body, Cast V Trans Pump 0.0000 sec **7.0000 sec** Body, Machined Body, Cast

##### Tool V Trans Pump Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** Body, Cast

##### Part V Trans Pump V Trans Pump Body, Raw V Trans Pump 0.0000 sec **7.4600 sec** Body, Cast Material Body, Raw

Material

- - - Raw Material Req 1.066 lbs

- - **-** Raw Material Req 1.066 lbs

- - - 4 Cavity Mold

- - **-**

- - - Box Size 5.7" L x 3.2" W x 2.3" H

- - **-** $28.18 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Clamp Part 3.0000 sec **3.0000 sec** Body, Trimmed

- - - Front Face, (two flanges turned

- - **-** up) $28.18 Material Mod. V Trans Pump Mill Flat Med 4.0000 sec **4.0000 sec** Body, Trimmed



# Design Profit ®

Page 1 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** Body, Trimmed

# - - - inner hole

- - **-**

$28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** Body, Trimmed

- - - outer hole

- - **-** $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Body, Trimmed

- - - Bottom Side, W ith 4 tapped holes

- - **-** $28.18 Material Mod. V Trans Pump Mill Flat Med 4.0000 sec **4.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Cut Groove Large 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Chamfer ID Lrg 2.0000 sec **2.0000 sec** Body, Trimmed 

# Design Profit ®

Page 2 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Body, Trimmed

- - - Drilling operation for small hole at

- - **-** an angle $28.18 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Body, Trimmed

- - - Position part for machining on

- - **-** flanges $28.18 Material Mod. V Trans Pump Mill Face 2.0000 sec **2.0000 sec**

# Body, Trimmed

$28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Body, Trimmed

- - - Position Part for maching fitting

- - **-** location $28.18 Material Mod. V Trans Pump Spot Face 0.5000 sec **0.5000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Drill Hole 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec** Body, Trimmed $28.18 Material Mod. V Trans Pump Tap Hole 4.0000 sec **4.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Unclamp Part 1.0000 sec **1.0000 sec** Body, Trimmed $28.18 Operation V Trans Pump Remove Part 2.0000 sec **2.0000 sec** Body, Trimmed $20.81 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec** Body, W ashed 

# Design Profit ®

Page 3 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.81 Operation V Trans Pump Wa sh Part Medium 5.0000 sec **5.0000 sec** Body, W ashed $20.81 Operation V Trans Pump Unload Part 2.0000 sec **2.0000 sec** Body, W ashed

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** 

# Design Profit ®

Page 4 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $35.51 Part V Pump Asm, V Trans Pump Shaft Seal V Trans Pump 4.0000 sec **4.0000 sec**

Transmission Shaft Seal $35.51 Tool V Pump Asm, Special Tool 6.0000 sec **6.0000 sec**

Transmission $35.51 Fastening V Pump Asm, Press Together 3.0000 sec **3.0000 sec**

Transmission $35.51 Operation V Pump Asm, Part Manipulation 3.0000 sec **3.0000 sec**

Transmission $10.75 P.-P. Part V Pump Asm, V Trans Pump Rotor Outer V Trans Pump 5.0000 sec **5.0000 sec**

Transmission Rotor Outer $10.75 Tool V Trans Pump Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**

Rotor Outer DRY $47.77 P.-P. Part V Trans Pump V Trans Pump Rotor Outer, Hor. V Trans Pump 0.0000 sec **0.0000 sec**

Rotor Outer CNC Rotor Outer, Hor.
CNC $47.77 Tool V Trans Pump EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec**
Rotor Outer, Hor. Machine
CNC $47.77 Part V Trans Pump V Trans Pump Rotor Outer, PM V Trans Pump 0.0000 sec **0.0000 sec**

# Rotor Outer, Hor. Rotor Outer, Raw
CNC Material

- - - HS150/160, PM part

- - **-** $47.77 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec**
Rotor Outer, Hor.
CNC



# Design Profit ®

Page 5 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $47.77 Material Mod. V Trans Pump Polish Surface small 10.0000 sec **10.0000 sec**
Rotor Outer, Hor.
CNC

- - - Polish top face

- - **-** $47.77 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec**
Rotor Outer, Hor.
CNC $47.77 Material Mod. V Trans Pump Polish Surface small 10.0000 sec **10.0000 sec**
Rotor Outer, Hor.
CNC

- - - Polish Bottom Face

- - **-** $47.77 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec**
Rotor Outer, Hor.
CNC $47.77 Material Mod. V Trans Pump Polish Surface small 10.0000 sec **10.0000 sec**
Rotor Outer, Hor.
CNC

- - - Polish Outer Rim

- - **-** Polish Outer Rim
$47.77 Operation V Trans Pump Unload Part 2.0000 sec **2.0000 sec**
Rotor Outer, Hor.
CNC $10.75 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec**

Rotor Outer $10.75 Operation V Trans Pump Wa sh Part Medium 5.0000 sec **5.0000 sec**

Rotor Outer $10.75 Operation V Trans Pump Unload Part 2.0000 sec **2.0000 sec**

Rotor Outer $29.69 Subassembly V Pump Asm, V Trans Pump Rotor Inner and V Trans Pump 9.0000 sec **9.0000 sec**

Transmission Shaft Rotor Inner and
Shaft $29.69 Tool V Trans Pump Press 0.0000 sec **0.0000 sec**

Rotor Inner and
Shaft $20.81 P.-P. Part V Trans Pump V Impellar, Trans Pump Inner, V Impellar, Trans 3.0000 sec **3.0000 sec**

Rotor Inner and Wa shed Pump Inner
Shaft $20.81 Tool V Impellar, Trans Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**
Pump Inner, DRY

Wa shed $35.42 P.-P. Part V Impellar, Trans V Impellar, Trans Pump Inner, V Impellar, Trans 0.0000 sec **0.0000 sec**
Pump Inner, Machined Pump Inner,

Wa shed Machined 

# Design Profit ®

# Page 6 of #

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $35.42 Tool V Impellar, Trans EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec**
Pump Inner, Machine

Machined $35.42 Part V Impellar, Trans V Impellar, Trans Pump Inner, V Impellar, Trans 0.0000 sec **0.0000 sec**
Pump Inner, Raw Material Pump Inner, Raw

Machined Material

- - - HS150/160

- - **-** $35.42 Operation V Impellar, Trans Load Part 3.0000 sec **3.0000 sec**
Pump Inner,

Machined $35.42 Material Mod. V Impellar, Trans Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec**
Pump Inner,

Machined $35.42 Operation V Impellar, Trans Auto Tool Change 5.0000 sec **5.0000 sec**
Pump Inner,

Machined $35.42 Material Mod. V Impellar, Trans Polish Surface small 10.0000 sec **10.0000 sec**
Pump Inner,

Machined

- - - Polish top face

- - **-** $35.42 Operation V Impellar, Trans Part Manipulation 3.0000 sec **3.0000 sec**
Pump Inner,

Machined $35.42 Material Mod. V Impellar, Trans Polish Surface small 10.0000 sec **10.0000 sec**
Pump Inner,

Machined

- - - Polish Bottom Face

- - **-** $35.42 Operation V Impellar, Trans Unload Part 2.0000 sec **2.0000 sec**

Operation V Impellar, Trans Unload Part 2.0000 sec **2.0000 sec**

Pump Inner,

Machined $20.81 Operation V Impellar, Trans Load Part 3.0000 sec **3.0000 sec**
Pump Inner,

Wa shed $20.81 Operation V Impellar, Trans Wa sh Part Medium 5.0000 sec **5.0000 sec**
Pump Inner,

Wa shed $20.81 Operation V Impellar, Trans Unload Part 2.0000 sec **2.0000 sec**
Pump Inner,

Wa shed $10.75 P.-P. Part V Trans Pump V Shafte, Inner Impellar, Trans V Shafte, Inner 3.0000 sec **3.0000 sec**

Rotor Inner and Pump Impellar, Trans
Shaft Pump 

# Design Profit ®

Page 7 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $10.75 Tool V Shafte, Inner Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec**
Impellar, Trans

# Pump

$20.90 P.-P. Part V Shafte, Inner V Shafte, Inner Impellar, Trans V Shafte, Inner 0.0000 sec **0.0000 sec**
Impellar, Trans Pump, Turned Impellar, Trans Pump Pump, Turned $20.90 Tool V Shafte, Inner CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec**
Impellar, Trans bar Pump, Turned

- - - Includes Bar Feeder

- - **-** $20.90 Part V Shafte, Inner V Shafte, Inner Impellar, Trans V Shafte, Inner 0.0000 sec **0.0000 sec**
Impellar, Trans Pump, Raw Material Impellar, Trans Pump, Turned Pump, Turned,

Raw

- - - 0.50in bar stock, 1060 steel

- - **-**

- - - est.3,211mm3 of material=

- - **-** 0.0557lbs.

- - - 0.0557lb.@65cents/lb= $0.0362

- - **-**

- - - Bar stock weight 0.0557 lbs.

- - **-**

- - - Box size of finished part 10Dmm

- - **-** 40Lmm $20.90 Operation V Shafte, Inner Load Part 3.0000 sec **3.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Turn end face 1-30mm 2.0000 sec **2.0000 sec**
Impellar, Trans Pump, Turned $20.90 Operation V Shafte, Inner Auto Tool Change 5.0000 sec **5.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Turn OD 30-60mm 2.0000 sec **2.0000 sec**
Impellar, Trans Pump, Turned

- - - this turning poration is for the

- - **-** length of the bar $20.90 Operation V Shafte, Inner CDI 1.0000 sec **1.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Turn OD 1-30mm 1.0000 sec **1.0000 sec**
Impellar, Trans Pump, Turned

- - - End that mates with motor

- - **-** 

# Design Profit ®

Page 8 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.90 Operation V Shafte, Inner Auto Tool Change 5.0000 sec **5.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Cut to Length 1.0000 sec **1.0000 sec**
Impellar, Trans Pump, Turned

- - - After part is cut-off it needs to be

- - **-** relaoded $20.90 Operation V Shafte, Inner Load Part 3.0000 sec **3.0000 sec**
Impellar, Trans Pump, Turned

# $20.90 Material Mod. V Shafte, Inner Drill Hole 1.0000 sec **1.0000 sec**
Impellar, Trans Pump, Turned $20.90 Operation V Shafte, Inner Auto Tool Change 5.0000 sec **5.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Mill Face 2.0000 sec **2.0000 sec**
Impellar, Trans Pump, Turned $20.90 Operation V Shafte, Inner Part Manipulation 3.0000 sec **3.0000 sec**
Impellar, Trans Pump, Turned $20.90 Material Mod. V Shafte, Inner Mill Face 2.0000 sec **2.0000 sec**
Impellar, Trans Pump, Turned $20.90 Operation V Shafte, Inner Auto Tool Change 5.0000 sec **5.0000 sec**
Impellar, Trans Pump, Turned $10.75 Operation V Shafte, Inner Load Part 3.0000 sec **3.0000 sec**
Impellar, Trans Pump $10.75 Operation V Shafte, Inner Wa sh Part Medium 5.0000 sec **5.0000 sec**
Impellar, Trans Pump $10.75 Operation V Shafte, Inner Unload Part 2.0000 sec **2.0000 sec**
Impellar, Trans Pump $29.69 Fastening V Trans Pump Press Together 3.0000 sec **3.0000 sec**

Rotor Inner and
Shaft $35.51 Operation V Pump Asm, Align to Outer Impellar 3.0000 sec **3.0000 sec**

Transmission 

# Design Profit ®

Page 9 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $35.51 Part V Pump Asm, V Trans Pump Housing O-Ring V Trans Pump 8.0000 sec **8.0000 sec**

Transmission Housing O-Ring $20.81 P.-P. Part V Pump Asm, V Trans Pump Cover, W ashed V Trans Pump 7.0000 sec **7.0000 sec**

Transmission Cover $20.81 Tool V Trans Pump Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec**
Cover, W ashed $21.43 P.-P. Part V Trans Pump V Trans Pump Cover, Machined V Trans Pump 0.0000 sec **0.0000 sec**
Cover, W ashed Cover, Machined $21.43 Tool V Trans Pump CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec**
Cover, Machined Form $43.52 P.-P. Part V Trans Pump V Trans Pump Cover, Trimmed V Trans Pump 0.0000 sec **0.0000 sec**
Cover, Machined Cover, Trimmed $43.52 Tool V Trans Pump Trim Press 0.0000 sec **0.0000 sec**
Cover, Trimmed $70.80 P.-P. Part V Trans Pump V Trans Pump Cover, Cast V Trans Pump 0.0000 sec **6.6600 sec**
Cover, Trimmed Cover, Cast $70.80 Tool V Trans Pump Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec**
Cover, Cast $70.80 Part V Trans Pump V Trans Pump Cover, Raw V Trans Pump 0.0000 sec **6.3000 sec**

# Cover, Cast Material Cover, Raw

Material

- - - Raw Material Req 0.358 lbs

- - **-**

- - - 4 Cavity Mold

- - **-**

- - - Box Size 3.5" L x 4.35" W x 1.5"

- - **-** H $21.43 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Clamp Part 3.0000 sec **3.0000 sec**
Cover, Machined

- - - Front Face, flat side

- - **-** $21.43 Material Mod. V Trans Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Unclamp Part 1.0000 sec **1.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Clamp Part 3.0000 sec **3.0000 sec**
Cover, Machined

- - - Side with 2 boos'

- - **-** $21.43 Material Mod. V Trans Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec**
Cover, Machined 

# Design Profit ®

Page 10 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $21.43 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec**
Cover, Machined $21.43 Material Mod. V Trans Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec**

Material Mod. V Trans Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec**

Cover, Machined $21.43 Operation V Trans Pump CDI 1.0000 sec **1.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec**
Cover, Machined $21.43 Material Mod. V Trans Pump Drill & Chamfer Hole 30-60mm 2.0000 sec **2.0000 sec**
Cover, Machined

- - - Large hole

- - **-** $21.43 Operation V Trans Pump Auto Tool Change 5.0000 sec **5.0000 sec**
Cover, Machined $21.43 Material Mod. V Trans Pump Tap Hole 0.5000 sec **0.5000 sec**
Cover, Machined $21.43 Operation V Trans Pump Unclamp Part 1.0000 sec **1.0000 sec**
Cover, Machined $21.43 Operation V Trans Pump Remove Part 2.0000 sec **2.0000 sec**
Cover, Machined $20.81 Operation V Trans Pump Load Part 3.0000 sec **3.0000 sec**
Cover, W ashed $20.81 Operation V Trans Pump Wa sh Part Medium 5.0000 sec **5.0000 sec**
Cover, W ashed $20.81 Operation V Trans Pump Remove Part 2.0000 sec **2.0000 sec**
Cover, W ashed $35.51 Part V Pump Asm, V Bolt M6x25 V Bolt M6x25 2.0000 sec **2.0000 sec**

Transmission $35.51 Tool V Pump Asm, 4 Spindle Nut Runner 6.0000 sec **6.0000 sec**

# Transmission

$35.51 Fastening V Pump Asm, Power Screw 4.0000 sec **4.0000 sec**

Transmission $35.51 Operation V Pump Asm, Part Manipulation 3.0000 sec **3.0000 sec**

Transmission

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $15.50 P.-P. Part V Pump Asm, V Trans Pump Gasket V Trans Pump 6.0000 sec **6.0000 sec**

Transmission Gasket $15.50 Tool V Trans Pump Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**

Gasket



# Design Profit ®

Page 11 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $15.50 Part V Trans Pump V Trans Pump Gasket V Trans Pump 0.0000 sec **0.6000 sec**

Gasket Gasket, Raw

Material

- - - Material: PMP Plastic Metal

- - **-** Plastic

- - - Blank weight 0.097 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-** Die

- - - Part Size after stamping (82L by

- - **-** 105W by 1.0H)mm $35.51 Part V Pump Asm, V Trans Pump Motor Shaft V Trans Pump 3.0000 sec **3.0000 sec**

Transmission Interconnect Motor Shaft

Interconnect

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Subassembly V Pump Asm, V Trans Pump Motor V Trans Pump 9.0000 sec **9.0000 sec**

Transmission Motor $29.69 Tool V Trans Pump First Fixture 0.0000 sec **0.0000 sec**

Motor $29.69 Subassembly V Trans Pump V Base Motor Asm. V Base Motor 6.0000 sec **6.0000 sec**

Motor Asm.

# $29.69 Tool V Base Motor First Fixture 0.0000 sec **0.0000 sec**

Asm.



# Design Profit ®

Page 12 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.81 P.-P. Part V Base Motor V Base, Motor, W ashed V Base, Motor 3.0000 sec **3.0000 sec**

Asm. $20.81 Tool V Base, Motor, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec**

Wa shed $21.43 P.-P. Part V Base, Motor, V Base, Motor, Machined V Base, Motor, 0.0000 sec **3.0000 sec**

Wa shed Machined $21.43 Tool V Base, Motor, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec**

Machined Form $43.52 P.-P. Part V Base, Motor, V Base, Motor, Trimmed V Base, Motor, 0.0000 sec **0.0000 sec**

Machined Trimmed $43.52 Tool V Base, Motor, Trim Press 0.0000 sec **0.0000 sec**

Trimmed $70.80 P.-P. Part V Base, Motor, V Base, Motor, Cast V Base, Motor, 0.0000 sec **6.7500 sec**

Trimmed Cast $70.80 Tool V Base, Motor, Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec**

Cast $70.80 Part V Base, Motor, V Base, Motor, Cast V Base, Motor, 0.0000 sec **6.5900 sec**

Cast Raw Material

- - - Raw Material Req 0.29117 lbs

- - **-**

- - - 4 Cavity Mold

- - **-**

- - - Box Size 3.5" L x 4.0" W x 1.065"

- - **-** H $21.43 Operation V Base, Motor, Load Part 3.0000 sec **3.0000 sec**

Machined $21.43 Operation V Base, Motor, Clamp Part 3.0000 sec **3.0000 sec**

Machined

- - - Front Face, flat with single boss

- - **-** $21.43 Material Mod. V Base, Motor, Turn End Face 60-100mm 6.0000 sec **6.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn end face 1-30mm 2.0000 sec **2.0000 sec**

Machined

- - - this turning includes the side and

- - **-** face of th boss $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined 

# Design Profit ®

Page 13 of # Copyright 2005© Munro & Associates, Inc.

# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined

- - - Two differnt sizes of drilled and

- - **-** tapped holes $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined

- - - smaller hole

- - **-** $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined

- - - larger hole

- - **-** $21.43 Operation V Base, Motor, Unclamp Part 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, Part Manipulation 3.0000 sec **3.0000 sec**

Machined $21.43 Operation V Base, Motor, Clamp Part 3.0000 sec **3.0000 sec**

Machined

- - - Inner face, the face is the sunken

- - **-** in one $21.43 Material Mod. V Base, Motor, Turn End Face 60-100mm 6.0000 sec **6.0000 sec**

Material Mod. V Base, Motor, Turn End Face 60-100mm 6.0000 sec **6.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn End Face 60-100mm 6.0000 sec **6.0000 sec**

Machined



# Design Profit ®

Page 14 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn End Face 30-60mm 4.0000 sec **4.0000 sec**

Machined $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

# Machined

$21.43 Material Mod. V Base, Motor, Chamfer ID 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined

- - - These two holes are small and

- - **-** next to the lg holes $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, End Mill 1.0000 sec **1.0000 sec**

Machined

- - - end mill was for tiny boss,

- - **-** locating feature $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Chamfer ID Lrg 2.0000 sec **2.0000 sec**

Machined

- - - Chamfer and turning for center

- - **-** hole $21.43 Operation V Base, Motor, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $21.43 Material Mod. V Base, Motor, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, CDI 1.0000 sec **1.0000 sec**

Machined

- - - these holes were on the side

- - **-** $21.43 Operation V Base, Motor, Unclamp Part 1.0000 sec **1.0000 sec**

Machined $21.43 Operation V Base, Motor, Remove Part 2.0000 sec **2.0000 sec**

Operation V Base, Motor, Remove Part 2.0000 sec **2.0000 sec**

Machined 

# Design Profit ®

Page 15 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.81 Operation V Base, Motor, Load Part 3.0000 sec **3.0000 sec**

Wa shed $20.81 Operation V Base, Motor, Wa sh Part Medium 5.0000 sec **5.0000 sec**

Wa shed $20.81 Operation V Base, Motor, Remove Part 2.0000 sec **2.0000 sec**

Wa shed

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Subassembly V Base Motor V Harness, Trans. Pump V Harness, 4.0000 sec **4.0000 sec**

Asm. Trans. Pump $29.69 Tool V Harness, First Fixture 0.0000 sec **0.0000 sec**
Trans. Pump $16.39 P.-P. Part V Harness, V Connector Housing, Trans. V Connector 3.0000 sec **3.0000 sec**

# Trans. Pump Harness Housing, Trans.

Harness $16.39 Tool V Connector Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Housing, Trans. ton
Harness $16.39 Part V Connector V Connector Housing, Trans. V Connector 0.0000 sec **0.9720 sec** Housing, Trans. Harness, Raw Mat. Housing, Trans.

Harness Harness, Raw

Mat.

- - - Material: PA6-GF10...Used $/lb of

- - **-** PA6-GF15

- - - Raw Material Req 0.0190 lbs

- - **-** from Cost Sheet

- - - 16 Cavity Mold, 45 ton

- - **-**

- - - Box Size 23mm L x 18mm W x
- - **-** 43mm H $29.69 Part V Harness, V W ire Asm., Positive V W ire Asm., 6.0000 sec **6.0000 sec**
Trans. Pump Positive $29.69 Part V Harness, V W ire Asm., Negative V W ire Asm., 6.0000 sec **6.0000 sec**
Trans. Pump Negative $29.69 Fastening V Harness, Push In Place 2.0000 sec **2.0000 sec**
Trans. Pump

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 16 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $35.94 P.-P. Part V Harness, V Cover, Harness, Trans. Pump V Cover, 3.0000 sec **3.0000 sec**
Trans. Pump Harness, Trans. Pump $35.94 Tool V Cover, Extruder 32mm Base 0.0000 sec **0.0000 sec**
Harness, Trans. Pump $35.94 Part V Cover, V Cover, Harness, Trans. Pump V Cover, 0.0000 sec **4.0200 sec**
Harness, Trans. Harness, Trans. Pump Pump, Raw

Material

- - - HDPE

- - **-**

- - - Box Size 190mmL x 9.3mmW x
- - **-** 9.3mmH $29.69 Fastening V Harness, Push In Place 2.0000 sec **2.0000 sec**
Trans. Pump $29.69 Operation V Harness, CDI 1.0000 sec **1.0000 sec**
Trans. Pump

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $16.39 P.-P. Part V Harness, V Retainer Clip, Connector, V Retainer Clip, 4.0000 sec **4.0000 sec**
Trans. Pump Trans. Pump Harness Connector, Trans. Pump

Harness

# $16.39 Tool V Retainer Clip, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec**
Connector, ton Trans. Pump

Harness $16.39 Part V Retainer Clip, V Retainer Clip, Connector, V Retainer Clip, 0.0000 sec **0.5050 sec**
Connector, Trans. Pump Harness. Connector, Trans. Pump Trans. Pump

Harness Harness,

- - - PA6 GF15

- - **-**

- - - Raw Material Req 0.003 lbs from

- - **-** Cost Sheet

- - - 16 Cavity Mold

- - **-**

- - - Box Size 9mm L x 18mm W x
- - **-** 9mm H $29.69 Tool V Harness, Hand Tool 3.0000 sec **3.0000 sec**
Trans. Pump



# Design Profit ®

Page 17 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $29.69 Fastening V Harness, Push In Place 2.0000 sec **2.0000 sec**
Trans. Pump $29.69 Operation V Harness, CDI 1.0000 sec **1.0000 sec**
Trans. Pump

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** Space for Printing

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $15.50 P.-P. Part V Harness, V Bracket, Connector, Trans. V Bracket, 3.0000 sec **3.0000 sec**
Trans. Pump Pump Harness Connector, Trans. Pump

Harness $15.50 Tool V Bracket, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**
Connector, Trans. Pump

Harness $15.50 Part V Bracket, V Bracket, Connector, Trans. V Bracket, 0.0000 sec **0.6000 sec**
Connector, Pump Harness Connector, Trans. Pump Trans. Pump

Harness Harness. Raw

Mat

- - - Material, 1008 sheet steel

- - **-**

- - - Blank weight 0.015 lbs

- - **-**

- - - Press Size 25 Ton & Progressive

- - **-** Die

- - - Part Size after stamping (27L by

- - **-** 20W by 13H)mm $29.69 Tool V Harness, Hand Tool 3.0000 sec **3.0000 sec**
Trans. Pump $29.69 Fastening V Harness, Push In Place 2.0000 sec **2.0000 sec**
Trans. Pump

# - - - Wi res are pressed through the

- - **-** holes in the housing $29.69 Fastening V Base Motor Push W ire In 3.0000 sec **3.0000 sec**

Asm. $29.69 Operation V Base Motor CDI 1.0000 sec **1.0000 sec**

Asm.



# Design Profit ®

Page 18 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $16.39 P.-P. Part V Base Motor V Retaining Clip, Brush Asm. to V Retaining Clip, 6.0000 sec **6.0000 sec**

Asm. Harness Brush Asm. to

Harness $16.39 Tool V Retaining Clip, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec**

Brush Asm. to ton
Harness $16.39 Part V Retaining Clip, V Retaining Clip, Brush Asm. to V Retaining Clip, 0.0000 sec **0.4090 sec**

Brush Asm. to Harness, Raw Mat. Brush Asm. to

Harness Harness Raw

Materi

- - - Material: PA6 GF35

- - **-**

- - - Raw Material Req 0.007 lbs from

- - **-** Cost Sheet

- - - 16 Cavity Mold

- - **-**

- - - Box Size 22mm L x 21mm W x
- - **-** 9mm H $29.69 Multitouch V Base Motor Regrab W ire Regrab W ire 6.0000 sec **6.0000 sec**

Multitouch V Base Motor Regrab W Regrab W 6.0000 sec **6.0000 sec**

Asm. $29.69 Fastening V Base Motor Push in Electrical Connector 2.0000 sec **2.0000 sec**

Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Subassembly V Base Motor V Brush Asm. V Brush Asm. 6.0000 sec **6.0000 sec**

Asm. $29.69 Tool V Brush Asm. First Fixture 0.0000 sec **0.0000 sec**
$16.39 Subassembly V Brush Asm. V Base, Brush Asm. V Base, Brush 3.0000 sec **3.0000 sec**

Asm. $16.39 Tool V Base, Brush Injection Molding Machine 55-150 0.0000 sec **0.0000 sec**

Asm. ton $16.39 Part V Base, Brush V Base, Brush Asm., raw Material V Base, Brush 0.0000 sec **2.8200 sec**

Asm. Asm. Raw

Material $16.39 Part V Base, Brush V 6 Terminal Pin V 6 Terminal Pin 2.0000 sec **2.0000 sec**

Asm.

- - - 0.100 lbs. taken out of PBT in

- - **-** sheet for terminals

- - - Raw Material Req 0.045 lbs from

- - **-** Cost Sheet

- - - 4 Cavity Mold

- - **-**

# Design Profit ®

Page 19 of #

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Box Size 60mm L x 50mm W x
- - **-** 13mm H $43.52 Subassembly V Brush Asm. V Brush & W ire Asm. V Brush & W ire 5.0000 sec **5.0000 sec**

Asm. $43.52 Tool V Brush & W ire Magnet Machine 0.0000 sec **0.0000 sec**

Asm. $43.52 Part V Brush & W ire V Magnet, Brush Asm. V Magnet, Brush 4.0000 sec **4.0000 sec**

Asm. Asm.

- - - Used $xxxxx/lb for magnet

- - **-** Material $43.52 Part V Brush & W ire V Copper W ire, Brush Asm. V Copper W ire, 2.0000 sec **2.0000 sec**

Asm. Brush Asm.

- - - Used $2.45/lb for Copper

- - **-**

- - - Wi re is formed in the magnet

- - **-** $29.69 Tool V Brush Asm. Hand Tool 3.0000 sec **3.0000 sec**
$29.69 Material Mod. V Brush Asm. Bend Tab 3.0000 sec **3.0000 sec**

- - - Wi re is captured under bent tab

- - **-** $29.69 Part V Brush Asm. V Spring, Brush Asm. V Spring, Brush 5.0000 sec **5.0000 sec**

Asm. $29.69 Operation V Brush Asm. Press Spring Down 2.0000 sec **2.0000 sec**
$29.69 Tool V Brush Asm. Hand Tool 3.0000 sec **3.0000 sec**
$29.69 Material Mod. V Brush Asm. Bend Tab 3.0000 sec **3.0000 sec**

- - - Bent tab retains spring and brush

- - **-** $43.52 Subassembly V Brush Asm. V Brush & W ire Asm. V Brush & W ire 5.0000 sec **5.0000 sec**

Asm. $43.52 Tool V Brush & W ire Magnet Machine 0.0000 sec **0.0000 sec**

Asm.

- - - DO NOT USE W RONG

- - **-** MATERIAL $43.52 Part V Brush & W ire V Magnet, Brush Asm. V Magnet, Brush 4.0000 sec **4.0000 sec**

Asm. Asm.

- - - Used $XXXX/lb for magnet

- - **-** Material $43.52 Part V Brush & W ire V Copper W ire, Brush Asm. V Copper W ire, 2.0000 sec **2.0000 sec**

Asm. Brush Asm.

- - - Used $2.45/lb for Copper

- - **-**

- - - Wi re is formed in the magnet

- - **-** $29.69 Tool V Brush Asm. Hand Tool 3.0000 sec **3.0000 sec**
$29.69 Material Mod. V Brush Asm. Bend Tab 3.0000 sec **3.0000 sec** 

# Design Profit ®

Page 20 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

# - - - Wi re is captured under bent tab

- - **-**

$29.69 Part V Brush Asm. V Spring, Brush Asm. V Spring, Brush 5.0000 sec **5.0000 sec**

Asm. $29.69 Operation V Brush Asm. Press Spring Down 2.0000 sec **2.0000 sec**
$29.69 Tool V Brush Asm. Hand Tool 3.0000 sec **3.0000 sec**
$29.69 Material Mod. V Brush Asm. Bend Tab 3.0000 sec **3.0000 sec**

- - - Bent tab retains spring and brush

- - **-** $29.69 Fastening V Base Motor Push in Electrical Connector 2.0000 sec **2.0000 sec**

Asm. $29.69 Operation V Base Motor CDI 1.0000 sec **1.0000 sec**

Asm. $29.69 Operation V Base Motor Align to Base 2.0000 sec **2.0000 sec**

Asm. $29.69 Part V Base Motor V Bolt, Brush Asm. to Base V Bolt, Brush 2.0000 sec **2.0000 sec**

Asm. Asm. to Base $29.69 Tool V Base Motor Power Tool 4.0000 sec **4.0000 sec**

Asm. $29.69 Fastening V Base Motor Power Screw 4.0000 sec **4.0000 sec**

Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** Space for Printing

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 21 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Subassembly V Trans Pump V Rotor Asm. & Bearings V Rotor Asm. & 4.0000 sec **4.0000 sec**

Motor Bearings $29.69 Tool V Rotor Asm. & Press 0.0000 sec **0.0000 sec** Bearings $29.69 Subassembly V Rotor Asm. & M Rotor Asm. M Rotor Asm. 3.0000 sec **3.0000 sec** Bearings $29.69 Tool M Rotor Asm. First Fixture 0.0000 sec **0.0000 sec**
$55.17 Subassembly M Rotor Asm. M Rotor Asm., Painted M Rotor Asm., 3.0000 sec **3.0000 sec**

Painted $55.17 Tool M Rotor Asm., First Fixture 0.0000 sec **0.0000 sec**

Painted

- - - Spray or dipped (e-coat) Keep

- - **-** this NOTE

- - - Add Part & Delete note, Pick Cost

- - **-** Cnt that apply's $29.69 Subassembly M Rotor Asm., V Shaft, Rotor and Commutator V Shaft, Rotor 2.0000 sec **2.0000 sec**

Painted and Commutator $29.69 Tool V Shaft, Rotor Press 0.0000 sec **0.0000 sec**

and Commutator $10.75 P.-P. Part V Shaft, Rotor V Shaft, Motor Asm. V Shaft, Motor 3.0000 sec **3.0000 sec**

and Commutator Asm. 

# Design Profit ®

Page 22 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $10.75 Tool V Shaft, Motor Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**

Asm. DRY $20.90 P.-P. Part V Shaft, Motor V Shaft, Motor Asm., Machined V Shaft, Motor 0.0000 sec **0.0000 sec**

Asm. Asm., Machined $20.90 Tool V Shaft, Motor CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec**
Asm., Machined bar $20.90 Part V Shaft, Motor V Shaft, Motor Asm., Machined V Shaft, Motor 0.0000 sec **0.0000 sec**
Asm., Machined Asm., Raw

Material

- - - Includes Bar Feeder

- - **-**

- - - 0.5" bar stock, 1060 steel

- - **-**

- - - 0.2073@65cents/lb= $0.1347

- - **-**

- - - Bar stock weight 0.2073 lbs.

- - **-**

- - - Box size of finished part D9mm x

- - **-** L95mm $20.90 Operation V Shaft, Motor Load Part 3.0000 sec **3.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Turn end face 1-30mm 2.0000 sec **2.0000 sec**
Asm., Machined $20.90 Operation V Shaft, Motor Auto Tool Change 5.0000 sec **5.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Turn OD 30-60mm 2.0000 sec **2.0000 sec**

# Asm., Machined

$20.90 Operation V Shaft, Motor CDI 1.0000 sec **1.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Turn OD 1-30mm 1.0000 sec **1.0000 sec**
Asm., Machined

- - - round end

- - **-** $20.90 Operation V Shaft, Motor CDI 1.0000 sec **1.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Turn OD 1-30mm 1.0000 sec **1.0000 sec**
Asm., Machined

- - - End that mates with motor

- - **-** $20.90 Operation V Shaft, Motor Auto Tool Change 5.0000 sec **5.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Cut to Length 1.0000 sec **1.0000 sec**
Asm., Machined

- - - After part is cut-off it needs to be

- - **-** relaoded $20.90 Operation V Shaft, Motor Load Part 3.0000 sec **3.0000 sec**
Asm., Machined 

# Design Profit ®

Page 23 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.90 Material Mod. V Shaft, Motor Drill Hole 1.0000 sec **1.0000 sec**
Asm., Machined $20.90 Operation V Shaft, Motor Auto Tool Change 5.0000 sec **5.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Mill Face 2.0000 sec **2.0000 sec**
Asm., Machined $20.90 Operation V Shaft, Motor Part Manipulation 3.0000 sec **3.0000 sec**
Asm., Machined $20.90 Material Mod. V Shaft, Motor Mill Face 2.0000 sec **2.0000 sec**
Asm., Machined $20.90 Operation V Shaft, Motor Auto Tool Change 5.0000 sec **5.0000 sec**
Asm., Machined

- - - Knurl four grooves for stator

- - **-** retention $20.90 Material Mod. V Shaft, Motor Turn Threads 2.0000 sec **2.0000 sec**
Asm., Machined $20.90 Operation V Shaft, Motor Unload Part 2.0000 sec **2.0000 sec**
Asm., Machined $10.75 Operation V Shaft, Motor Load Part 3.0000 sec **3.0000 sec**

Asm. $10.75 Operation V Shaft, Motor Wa sh Part Medium 5.0000 sec **5.0000 sec**

Asm. $10.75 Operation V Shaft, Motor Unload Part 2.0000 sec **2.0000 sec**

Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** 

# Design Profit ®

Page 24 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Subassembly V Shaft, Rotor V Stamped Plate Asm. V Stamped Plate 3.0000 sec **3.0000 sec**

and Commutator Asm. $29.69 Tool V Stamped Plate First Fixture 0.0000 sec **0.0000 sec**

Asm.

- - - 26 Plates, 1.00mm thick

- - **-** $15.50 P.-P. Part V Stamped Plate V Plate, Motor, Pump, V Plate, Motor, 3.0000 sec **3.0000 sec**

Asm. Pump $15.50 Tool V Plate, Motor, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**
Pump, $15.50 Part V Plate, Motor, V Plate, Motor, Pump, Raw V Plate, Motor, 0.0000 sec **0.6000 sec**
Pump, Material Pump, Raw

Material

- - - Input actual time from cost model

- - **-** in symbol

- - - Put Material Used In Part Symbol

- - **-**

- - - Add Notes for the following

- - **-**

- - - Blank weight 0.0248 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-** Die

- - - Part Size after stamping (55L by

- - **-** 55W by 1.2H)mm $29.69 Tool V Stamped Plate Special Tool 0.0000 sec **0.0000 sec**

Asm. 

# Design Profit ®

# Page 25 of #

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $29.69 Operation V Stamped Plate Lock stack to mandrel 3.0000 sec **3.0000 sec**

Asm. $29.69 Operation V Stamped Plate Unload Part 2.0000 sec **2.0000 sec**

Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $29.69 Fastening V Shaft, Rotor Press Together 3.0000 sec **3.0000 sec**

and Commutator $29.69 Tool V Shaft, Rotor Glue Bottle 3.0000 sec **3.0000 sec**

and Commutator $29.69 Operation V Shaft, Rotor Apply RTV 2.0000 sec **2.0000 sec**

and Commutator

- - - The glue holds the Commutator

- - **-** in place $16.39 P.-P. Part V Shaft, Rotor V Commutator V Commutator 5.0000 sec **5.0000 sec**

and Commutator $16.39 Tool V Commutator Injection Molding Machine 55-150 0.0000 sec **0.0000 sec**

ton $15.50 P.-P. Part V Commutator V Lead, Commutator V Lead, 0.0000 sec **0.0000 sec**

Commutator $15.50 Tool V Lead, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**

Commutator $15.50 Part V Lead, V Lead, Commutator, Raw V Lead, 0.0000 sec **0.6000 sec**

Commutator Material Commutator,

Raw Material

- - - Blank weight 0.005lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (18 L by

- - **-** 6 W by 9 H)mm

- - - 1 stack or 12 parts inserted into

- - **-** tool? $16.39 Tool V Commutator Insertion Tool 0.0000 sec **0.0000 sec** 

# Design Profit ®

Page 26 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $16.39 Operation V Commutator Insulator Insertion 0.5000 sec **0.5000 sec**
$16.39 Part V Commutator V Commutator, Raw Material V Commutator, 0.0000 sec **28.0390 sec**

# Raw Material

- - - Raw Material Req 0.024 lbs from

- - **-** Cost Sheet

- - - 4 Cavity Mold

- - **-**

- - - Box Size 22mm L x 22mm W x
- - **-** 22mm H $29.69 Fastening V Shaft, Rotor Press Together 3.0000 sec **3.0000 sec**

and Commutator $55.17 Operation M Rotor Asm., Load Part 3.0000 sec **3.0000 sec**

Painted $55.17 Operation M Rotor Asm., Paint Part Small 3.0000 sec **3.0000 sec**

Painted $55.17 Tool M Rotor Asm., Oven 0.0000 sec **0.0000 sec**

Painted $55.17 Operation M Rotor Asm., Paint Oven Cure 60.0000 sec **60.0000 sec**

Painted $55.17 Operation M Rotor Asm., Unload Part 2.0000 sec **2.0000 sec**

Painted

- - - 6 pole, 24 winds per pole, 2

- - **-** phases (12 poles)

- - - 5'4" -19.5 gauge (0.031")

- - **-** varnished copper wire $29.69 Tool M Rotor Asm. Wi re W inding Machine 0.0000 sec **0.0000 sec**
$29.69 Operation M Rotor Asm. Load Part 3.0000 sec **3.0000 sec**
$29.69 Part M Rotor Asm. V Copper W inding, Motor, Pump V Copper 7.0000 sec **7.0000 sec**

Wi nding, Motor, Pump $29.69 Operation M Rotor Asm. Wi nd Stator 30.0000 sec **30.0000 sec**

- - - No Solder is used on the

- - **-** commutator $29.69 Tool M Rotor Asm. Crimping Tool 4.0000 sec **4.0000 sec**
$29.69 Fastening M Rotor Asm. Crimp tabs 1.0000 sec **1.0000 sec**
$29.69 Operation M Rotor Asm. CDI 1.0000 sec **1.0000 sec**
$29.69 Operation M Rotor Asm. Unload Part 2.0000 sec **2.0000 sec**

- - - Test Rotor Assembly

- - **-** Test Rotor Assembly
$29.69 Operation M Rotor Asm. Load Part 3.0000 sec **3.0000 sec**
$29.69 Inspect M Rotor Asm. Test Stator Assembly 30.0000 sec **30.0000 sec**



# Design Profit ®

Page 27 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $29.69 Operation M Rotor Asm. Unload Part 2.0000 sec **2.0000 sec**

- - - Balancing Operation

- - **-** $29.69 Operation M Rotor Asm. Spin Balance 10.0000 sec **10.0000 sec**
$29.69 Operation M Rotor Asm. Auto Tool Change 5.0000 sec **5.0000 sec**
$29.69 Material Mod. M Rotor Asm. Cut Groove sml 2.0000 sec **2.0000 sec**
$29.69 Operation M Rotor Asm. CDI 1.0000 sec **1.0000 sec**

- - - Verify Balancing

- - **-** $29.69 Operation M Rotor Asm. Spin Balance 10.0000 sec **10.0000 sec**
$29.69 Operation M Rotor Asm. Unclamp Part 1.0000 sec **1.0000 sec**
$29.69 Operation M Rotor Asm. Unload Part 2.0000 sec **2.0000 sec**
$29.69 Part V Rotor Asm. & V Bearing, Motor, Top V Bearing, Motor, 6.0000 sec **6.0000 sec**

# Bearings Top

- - - Cost estimated in Bearing

- - **-** Calculator $29.69 Fastening V Rotor Asm. & Press Together 3.0000 sec **3.0000 sec** Bearings $29.69 Operation V Rotor Asm. & Part Manipulation 3.0000 sec **3.0000 sec** Bearings $29.69 Part V Rotor Asm. & V Bearing, Motor, Bottom V Bearing, Motor, 4.0000 sec **4.0000 sec** Bearings Bottom $29.69 Fastening V Rotor Asm. & Press Together 3.0000 sec **3.0000 sec** Bearings

- - - Cost estimated in Bearing

- - **-** Calculator

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 28 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $15.50 P.-P. Part V Trans Pump V Gasket, Motor Cover V Gasket, Motor 6.0000 sec **6.0000 sec**

Motor Cover $15.50 Tool V Gasket, Motor Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**

Cover

# $15.50 Part V Gasket, Motor V Gasket, Motor Cover, Raw V Gasket, Motor 0.0000 sec **0.6000 sec**

Cover Material Cover, Raw

Material

- - - Material: PMP plastic, Metal,

- - **-** Plastic: gasket

- - - Blank weight 0.084 lbs

- - **-**

- - - Press Size 25 Ton Prog. Die

- - **-**

- - - Part Size after stamping (105L by

- - **-** 105W by 1.0 H)mm

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 29 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $29.69 Operation V Trans Pump Align Gasket 3.0000 sec **3.0000 sec**

Motor $29.69 Subassembly V Trans Pump V Housing Asm., Pump Motor V Housing Asm., 6.0000 sec **6.0000 sec**

Motor Pump Motor $29.69 Tool V Housing Asm., First Fixture 0.0000 sec **0.0000 sec**
Pump Motor $42.91 P.-P. Part V Housing Asm., V Cover, Motor V Cover, Motor 3.0000 sec **3.0000 sec**
Pump Motor $42.91 Tool V Cover, Motor Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec**
$42.91 Part V Cover, Motor V Cover, Motor, Raw Material V Cover, Motor, 0.0000 sec **1.8000 sec**

Raw Material

- - - Galvanized G60

- - **-**

- - - Blank weight 2.43 lbs

- - **-**

- - - Press Size 300 Ton Prog. Die

- - **-**

- - - Part Size after stamping (90L by

- - **-** 103W by 77H)mm

- - - Zinc Coated

- - **-** $29.69 Part V Housing Asm., V Magnet, Pump Motor V Magnet, Pump 4.0000 sec **4.0000 sec**
Pump Motor Motor

- - - Used $7.50/lb for magnet

- - **-** Material $29.69 Fastening V Housing Asm., Set In Place 1.0000 sec **1.0000 sec**
Pump Motor $29.69 Part V Housing Asm., V Spacer, Magnet, Pump Motor V Spacer, 1.0000 sec **1.0000 sec**
Pump Motor Magnet, Pump

Motor $29.69 Tool V Housing Asm., Hand Tool 3.0000 sec **3.0000 sec**
Pump Motor $29.69 Fastening V Housing Asm., Push In Place 2.0000 sec **2.0000 sec**
Pump Motor $29.69 Part V Housing Asm., V Spring W asher, Pump Motor V Spring W asher, 2.0000 sec **2.0000 sec**
Pump Motor Cover Pump Motor
Cover

# $29.69 Fastening V Housing Asm., Set In Place 1.0000 sec **1.0000 sec**
Pump Motor $29.69 Part V Trans Pump V Bolt, Cover, Trans Pump V Bolt, Cover, 2.0000 sec **2.0000 sec**

Motor Trans Pump $29.69 Tool V Trans Pump Power Tool 4.0000 sec **4.0000 sec**

Motor $29.69 Fastening V Trans Pump Power Screw 4.0000 sec **4.0000 sec**

Motor 

# Design Profit ®

Page 30 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $35.51 Part V Pump Asm, Screw, Trans Pump Motor V Screw 2.0000 sec **2.0000 sec**

Transmission Mounting 6mmx 25, Socket Hd Cap $35.51 Tool V Pump Asm, 2 Spindle Allen Screw Driver 6.0000 sec **6.0000 sec**

Transmission $35.51 Fastening V Pump Asm, Power Screw 4.0000 sec **4.0000 sec**

Transmission

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** Space for Printing

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 31 of #

# Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** Space for Printing

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** 

# Design Profit ®

Page 32 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $35.51 Subassembly V Pump Asm, V Trans Pump Hyd Fitting V Trans Pump 7.0000 sec **7.0000 sec**

Transmission Hyd Fitting



# Design Profit ®

Page 33 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $35.51 Tool V Trans Pump First Fixture 0.0000 sec **0.0000 sec** Hyd Fitting $35.51 Part V Trans Pump V Trans Pump Hyd Fitting Body V Trans Pump 2.0000 sec **2.0000 sec** Hyd Fitting Hyd Fitting Body $35.51 Tool V Trans Pump GREASE 6.0000 sec **6.0000 sec** Hyd Fitting $35.51 Part V Trans Pump V O-Ring Trans Pump Hyd Fitting V O-Ring Trans 6.0000 sec **6.0000 sec** Hyd Fitting Thread Pump Hyd Fitting

Thread $35.51 Operation V Trans Pump Lubricate O-Ring 3.0000 sec **3.0000 sec** Hyd Fitting $35.51 Tool V Trans Pump O-Ring Assembly Tool 3.0000 sec **3.0000 sec** Hyd Fitting $35.51 Fastening V Trans Pump PUSH ON 2.0000 sec **2.0000 sec** Hyd Fitting $35.51 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Hyd Fitting $35.51 Tool V Trans Pump GREASE 6.0000 sec **6.0000 sec**

# Hyd Fitting

$35.51 Part V Trans Pump V O-Ring Trans Pump Hyd Fitting V O-Ring Trans 8.0000 sec **8.0000 sec** Hyd Fitting Face Pump Hyd Fitting

Face $35.51 Operation V Trans Pump Lubricate O-Ring 3.0000 sec **3.0000 sec** Hyd Fitting $35.51 Tool V Trans Pump O-Ring Assembly Tool 3.0000 sec **3.0000 sec** Hyd Fitting $35.51 Fastening V Trans Pump PUSH ON 2.0000 sec **2.0000 sec** Hyd Fitting $35.51 Tool V Pump Asm, Power Tool 4.0000 sec **4.0000 sec**

Transmission $35.51 Fastening V Pump Asm, Power Screw 4.0000 sec **4.0000 sec**

Transmission $35.51 Subassembly V Pump Asm, V Trans Pump, External Filter V Trans Pump, 10.0000 sec **10.0000 sec**

Transmission External Filter $35.51 Tool V Trans Pump, First Fixture 0.0000 sec **0.0000 sec**

External Filter $55.17 P.-P. Part V Trans Pump, V Base, External Filter V Base, External 2.0000 sec **2.0000 sec**

External Filter Filter $55.17 Tool V Base, External Anodizing Equipment 0.0000 sec **0.0000 sec**

Filter

- - - Zinc Plating, Batched Processed

- - **-**



# Design Profit ®

Page 34 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $55.17 Operation V Base, External Load Part 3.0000 sec **3.0000 sec**

Operation V Base, External Load Part 3.0000 sec **3.0000 sec**

Filter $10.75 P.-P. Part V Base, External V Base, External Filter, W ashed V Base, External 2.0000 sec **2.0000 sec**

Filter Filter, W ashed $10.75 Tool V Base, External Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**
Filter, W ashed DRY $20.90 P.-P. Part V Base, External V Base, External Filter, Truned V Base, External 0.0000 sec **0.0000 sec**
Filter, W ashed Filter, Turned $20.90 Tool V Base, External CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec**
Filter, Truned bar $20.90 Part V Base, External V Base, External Filter, Raw V Base, External 0.0000 sec **0.0000 sec**
Filter, Truned Material Filter, Raw

Material

- - - Includes Bar Feeder

- - **-**

- - - 0.750" Bar Stock

- - **-**

- - - Bar stock weight 0.186 lbs.

- - **-**

- - - Box size of finished part 19Dmm

- - **-** x 21Lmm $20.90 Operation V Base, External Load Part 3.0000 sec **3.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Turn end face 1-30mm 2.0000 sec **2.0000 sec**
Filter, Truned $20.90 Operation V Base, External CDI 1.0000 sec **1.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Turn OD 1-30mm 1.0000 sec **1.0000 sec**
Filter, Truned

# $20.90 Operation V Base, External Auto Tool Change 5.0000 sec **5.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Turn Face Contoured 5.0000 sec **5.0000 sec**
Filter, Truned $20.90 Operation V Base, External CDI 1.0000 sec **1.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Turn Face Contoured 5.0000 sec **5.0000 sec**
Filter, Truned $20.90 Operation V Base, External Auto Tool Change 5.0000 sec **5.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Drill Hole 1.0000 sec **1.0000 sec**
Filter, Truned $20.90 Operation V Base, External Part Manipulation 3.0000 sec **3.0000 sec**
Filter, Truned



# Design Profit ®

Page 35 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.90 Material Mod. V Base, External Drill Hole 1.0000 sec **1.0000 sec**
Filter, Truned $20.90 Operation V Base, External Auto Tool Change 5.0000 sec **5.0000 sec**
Filter, Truned $20.90 Material Mod. V Base, External Cut to Length 1.0000 sec **1.0000 sec**
Filter, Truned $20.90 Operation V Base, External Unload Part 2.0000 sec **2.0000 sec**
Filter, Truned $10.75 Operation V Base, External Load Part 3.0000 sec **3.0000 sec**
Filter, W ashed $10.75 Operation V Base, External Wa sh Part Medium 5.0000 sec **5.0000 sec**
Filter, W ashed $10.75 Operation V Base, External Unload Part 2.0000 sec **2.0000 sec**
Filter, W ashed

- - - 3.33914 sq. inches of surface

- - **-** plating $55.17 Operation V Base, External Electroplate Process 1.0104 sec **1.8156 sec**

Filter $55.17 Operation V Base, External Remove Part 2.0000 sec **2.0000 sec**

Filter $35.51 Tool V Trans Pump, Hand Tool 3.0000 sec **3.0000 sec**

External Filter $35.51 Fastening V Trans Pump, Push In Place 2.0000 sec **2.0000 sec**

External Filter $35.51 Subassembly V Trans Pump, V Filter & O-ring Asm. V Filter & O-ring 4.0000 sec **4.0000 sec**

External Filter Asm. $35.51 Tool V Filter & O-ring First Fixture 0.0000 sec **0.0000 sec**

Asm. $35.51 Part V Filter & O-ring V Filter, Pump Asm. V Filter, Pump 4.0000 sec **4.0000 sec**

Asm. Asm. $35.51 Part V Filter & O-ring V O-Ring, External Filter V O-Ring, 3.0000 sec **3.0000 sec**

Asm. External Filter $35.51 Tool V Filter & O-ring Hand Tool 3.0000 sec **3.0000 sec**

Asm. $35.51 Operation V Filter & O-ring Set O-ring in Place 2.0000 sec **2.0000 sec**

# Asm.

$35.51 Fastening V Trans Pump, Push In Place 2.0000 sec **2.0000 sec**

External Filter $35.51 Tool V Pump Asm, Special Tool 6.0000 sec **6.0000 sec**

Transmission $35.51 Fastening V Pump Asm, Press Together 3.0000 sec **3.0000 sec**

Transmission 

# Design Profit ®

Page 36 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $0.00 Part V Transmission V Bolt, Transmission Pump, Long V Bolt, 7.0000 sec **7.0000 sec**

Transmission Pump, Long $0.00 Tool V Transmission 4 Spindle Nut Runner 6.0000 sec **6.0000 sec**
$0.00 Fastening V Transmission Power Screw 4.0000 sec **4.0000 sec**
$0.00 Operation V Transmission CDI 1.0000 sec **1.0000 sec**

- - - Long line connects Aux trans

- - **-** pump to trans $44.85 Subassembly V Transmission V Trans Pump Line Asm, Long V Trans Pump 4.0000 sec **4.0000 sec** Line Asm, Long $44.85 Tool V Trans Pump Tube Bending Equipment 0.0000 sec **0.0000 sec** Line Asm, Long $44.96 Subassembly V Trans Pump V Tube & Cover Asm. V Tube & Cover 3.0000 sec **3.0000 sec** Line Asm, Long Asm. $44.96 Tool V Tube & Cover Projection W elder 3.0000 sec **3.0000 sec**

Asm. $44.85 P.-P. Part V Tube & Cover V Tube, Trans Line, Long V Tube, Trans 6.0000 sec **6.0000 sec**

Asm. Line, Long $44.85 Tool V Tube, Trans Tube Bending Equipment 0.0000 sec **0.0000 sec** Line, Long $44.85 Part V Tube, Trans V Tube, Trans Line, Long V Tube, Trans 6.0000 sec **6.0000 sec** Line, Long Line, Long, Raw

Material

- - - Aluminum $1.10/lbx0.0219=

- - **-** $0.02 $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec** Line, Long $44.85 Material Mod. V Tube, Trans Cut to Length 1.0000 sec **1.0000 sec** Line, Long $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec** Line, Long $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec** Line, Long $44.85 Material Mod. V Tube, Trans Bend Tube 1.0000 sec **1.0000 sec** Line, Long $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec** Line, Long $44.85 Operation V Tube, Trans Part Manipulation 3.0000 sec **3.0000 sec** Line, Long $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec** Line, Long 

# Design Profit ®

# Page 37 of #

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec** Line, Long

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $0.00 P.-P. Part V Tube & Cover V Protective Cover, Tube Asm. V Protective 6.0000 sec **6.0000 sec**

Asm. Cover, Tube

Asm. $0.00 Tool V Protective Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec**
Cover, Tube

Asm. $0.00 Part V Protective V Protective Cover, Tube Asm. V Protective 0.0000 sec **0.6000 sec**
Cover, Tube Cover, Tube

Asm. Asm., Raw

Material

- - - Blank weight 0.125 lbs

- - **-**

- - - Press Size 25 Ton Porgressive

- - **-** Die

- - - Part Size after stamping ( 60L by

- - **-** 46 W by 33 H)mm $44.96 Operation V Tube & Cover Clamp Part 3.0000 sec **3.0000 sec**

Asm. $44.96 Material Mod. V Tube & Cover Spot W eld 3.0000 sec **3.0000 sec**

Asm. $44.96 Operation V Tube & Cover Unclamp Part 1.0000 sec **1.0000 sec**

Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** 

# Design Profit ®

Page 38 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $20.81 P.-P. Part V Trans Pump V Guide, Trans. Line, Long, V Guide, Trans. 3.0000 sec **3.0000 sec** Line Asm, Long Wa shed Line, Long $20.81 Tool V Guide, Trans. Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** Line, Long,

Wa shed $31.33 P.-P. Part V Guide, Trans. V Guide, Trans. Line, Long, V Guide, Trans. 0.0000 sec **0.0000 sec** Line, Long, Machined Line, Long,

Wa shed Machined $31.33 Tool V Guide, Trans. EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** Line, Long, Machine

Machined $31.33 Part V Guide, Trans. V Guide, Trans. Line, Long, Raw V Guide, Trans. 0.0000 sec **0.0000 sec** Line, Long, Material Line, Long, Raw

Machined Material

- - - Aluminum bar stock 1.0" x 0.5"

- - **-**

- - - 0.1067 lbs. Blank weight

- - **-**

- - - Aluminum $1.10/lbx0.1067=

- - **-** $0.12 $31.33 Operation V Guide, Trans. Load Part 3.0000 sec **3.0000 sec** Line, Long,

Machined

- - - Small hole and small spot face

- - **-** $31.33 Material Mod. V Guide, Trans. Drill Hole 1.0000 sec **1.0000 sec**

Material Mod. V Guide, Trans. Drill Hole 1.0000 sec **1.0000 sec**

Line, Long,

Machined 

# Design Profit ®

Page 39 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Spot Face 0.5000 sec **0.5000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined

- - - Large Hole and Large Spot face

- - **-** $31.33 Material Mod. V Guide, Trans. Drill Hole 1.0000 sec **1.0000 sec** Line, Long,

Machined

# $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Spot Face 0.5000 sec **0.5000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Mill Small Face 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. CDI 1.0000 sec **1.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Mill Small Face 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Chamfer ID 1.0000 sec **1.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Unload Part 2.0000 sec **2.0000 sec** Line, Long,

Machined $20.81 Operation V Guide, Trans. Load Part 3.0000 sec **3.0000 sec** Line, Long,

Wa shed 

# Design Profit ®

Page 40 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.81 Operation V Guide, Trans. Wa sh Part Medium 5.0000 sec **5.0000 sec** Line, Long,

Wa shed $20.81 Operation V Guide, Trans. Unload Part 2.0000 sec **2.0000 sec** Line, Long,

Wa shed $44.85 Operation V Trans Pump Clamp Part 3.0000 sec **3.0000 sec** Line Asm, Long $44.85 Material Mod. V Trans Pump Flare Tube End 1.0000 sec **1.0000 sec** Line Asm, Long $44.85 Operation V Trans Pump Unclamp Part 1.0000 sec **1.0000 sec** Line Asm, Long

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $20.81 P.-P. Part V Trans Pump V Guide, Trans. Line, Long V Guide, Trans. 2.0000 sec **2.0000 sec** Line Asm, Long Line, Long $20.81 Tool V Guide, Trans. Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** Line, Long



# Design Profit ®

Page 41 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $31.33 P.-P. Part V Guide, Trans. V Guide, Trans. Line, Long, V Guide, Trans. 0.0000 sec **0.0000 sec** Line, Long Machined Line, Long,

Machined $31.33 Tool V Guide, Trans. EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** Line, Long, Machine

Machined $31.33 Part V Guide, Trans. V Guide, Trans. Line, Long, Raw V Guide, Trans. 0.0000 sec **0.0000 sec** V Guide, Trans. V Guide, Trans. Line, Long, Raw V Guide, Trans. 0.0000 sec **0.0000 sec** Line, Long, Material Line, Long, Raw

Machined Material

- - - Aluminum bar stock 1.0" x 0.5"

- - **-**

- - - 0.1067 lbs. Blank weight

- - **-**

- - - Aluminum $1.10/lbx0.1067=

- - **-** $0.12 $31.33 Operation V Guide, Trans. Load Part 3.0000 sec **3.0000 sec** Line, Long,

Machined

- - - Small hole and small spot face

- - **-** $31.33 Material Mod. V Guide, Trans. Drill Hole 1.0000 sec **1.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Spot Face 0.5000 sec **0.5000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined

- - - Large Hole and Large Spot face

- - **-** $31.33 Material Mod. V Guide, Trans. Drill Hole 1.0000 sec **1.0000 sec** Line, Long,

Machined

# $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Spot Face 0.5000 sec **0.5000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined 

# Design Profit ®

Page 42 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $31.33 Material Mod. V Guide, Trans. Mill Small Face 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. CDI 1.0000 sec **1.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Mill Small Face 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Auto Tool Change 5.0000 sec **5.0000 sec** Line, Long,

Machined $31.33 Material Mod. V Guide, Trans. Chamfer ID 1.0000 sec **1.0000 sec** Line, Long,

Machined $31.33 Operation V Guide, Trans. Unload Part 2.0000 sec **2.0000 sec** Line, Long,

Machined $20.81 Operation V Guide, Trans. Load Part 3.0000 sec **3.0000 sec** Line, Long $20.81 Operation V Guide, Trans. Wa sh Part Medium 5.0000 sec **5.0000 sec** Line, Long $20.81 Operation V Guide, Trans. Unload Part 2.0000 sec **2.0000 sec** Line, Long $44.85 Operation V Trans Pump Clamp Part 3.0000 sec **3.0000 sec** Line Asm, Long $44.85 Material Mod. V Trans Pump Flare Tube End 1.0000 sec **1.0000 sec** Line Asm, Long $44.85 Operation V Trans Pump Unclamp Part 1.0000 sec **1.0000 sec** Line Asm, Long $44.85 Part V Trans Pump V O-ring, Long Tube Asm. V O-ring, Long 4.0000 sec **4.0000 sec** Line Asm, Long Tube Asm. $44.85 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Line Asm, Long $44.85 Part V Trans Pump V O-ring, Long Tube Asm. V O-ring, Long 4.0000 sec **4.0000 sec** Line Asm, Long Tube Asm. $44.85 Operation V Trans Pump Part Manipulation 3.0000 sec **3.0000 sec** Line Asm, Long

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# Design Profit ®

Page 43 of #

Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** 

# Design Profit ®

Page 44 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score** 

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $0.00 Part V Transmission V Bolt Trans Pump Lines V Bolt Trans 4.0000 sec **4.0000 sec**
Pump Lines $0.00 Tool V Transmission Power Tool 4.0000 sec **4.0000 sec**
$0.00 Fastening V Transmission Power Screw 4.0000 sec **4.0000 sec**
$0.00 Operation V Transmission CDI 1.0000 sec **1.0000 sec**
$0.00 Multitouch V Transmission Regrab Long trans pump line Regrab Long 6.0000 sec **6.0000 sec**
trans pump line $0.00 Part V Transmission V Bolt, Transmission Pump, Short v Bolt, 7.0000 sec **7.0000 sec**

Transmission Pump, Short $0.00 Tool V Transmission Power Tool 4.0000 sec **4.0000 sec**
$0.00 Fastening V Transmission Power Screw 4.0000 sec **4.0000 sec**
$0.00 Operation V Transmission CDI 1.0000 sec **1.0000 sec**
$35.51 Subassembly V Transmission V Trans Pump Line Asm, Short V Trans Pump 8.0000 sec **8.0000 sec**
Line Asm, Short $35.51 Tool V Trans Pump First Fixture 0.0000 sec **0.0000 sec**
Line Asm, Short $35.51 Subassembly V Trans Pump V Trans Pump Line,Short, Asm. V Trans Pump 4.0000 sec **4.0000 sec**
Line Asm, Short Line,Short, Asm. $35.51 Tool V Trans Pump First Fixture 0.0000 sec **0.0000 sec**
Line,Short, Asm. $44.85 P.-P. Part V Trans Pump V Tube, Trans Line, Short V Tube, Trans 6.0000 sec **6.0000 sec**
Line,Short, Asm. Line, Short $44.85 Tool V Tube, Trans Tube Bending Equipment 0.0000 sec **0.0000 sec**
Line, Short $44.85 Part V Tube, Trans V Tube, Trans Line, Short V Tube, Trans 0.0000 sec **0.0000 sec**
Line, Short Line, Short, Raw

Material

- - - Aluminum $1.10/lbx0.0219=

- - **-** Aluminum $1.10/lbx0.0219= $0.02



# Design Profit ®

Page 45 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec**
Line, Short $44.85 Material Mod. V Tube, Trans Cut to Length 1.0000 sec **1.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec**
Line, Short $44.85 Material Mod. V Tube, Trans Bend Tube 1.0000 sec **1.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec**
Line, Short

# $44.85 Operation V Tube, Trans Part Manipulation 3.0000 sec **3.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Clamp Part 3.0000 sec **3.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Auto Tool Change 5.0000 sec **5.0000 sec**
Line, Short $44.85 Material Mod. V Tube, Trans Flare Tube End 1.0000 sec **1.0000 sec**
Line, Short $44.85 Operation V Tube, Trans Unclamp Part 1.0000 sec **1.0000 sec**
Line, Short

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**



# Design Profit ®

Page 46 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $10.75 P.-P. Part V Trans Pump V Support Bar, Tube, Short, V Support Bar, 4.0000 sec **4.0000 sec**
Line,Short, Asm. Wa shed Tube, Short $10.75 Tool V Support Bar, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**
Tube, Short, DRY

Wa shed $31.33 P.-P. Part V Support Bar, V Support Bar, Tube, Short, V Support Bar, 0.0000 sec **0.0000 sec**
Tube, Short, Machined Tube, Short,

Wa shed Machined $31.33 Tool V Support Bar, EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec**
Tube, Short, Machine

Machined $31.33 Part V Support Bar, V Support Bar, Tube, Short V Support Bar, 0.0000 sec **0.0000 sec**
Tube, Short, Tube, Short, Raw

Machined Material

- - - Aluminum bar stock 1.0" x 0.308"

- - **-**

- - - 0.0794 lbs. Blank weight

- - **-** $31.33 Operation V Support Bar, Load Part 3.0000 sec **3.0000 sec**
Tube, Short,

Machined $31.33 Material Mod. V Support Bar, Drill Hole 1.0000 sec **1.0000 sec**
Tube, Short,

Machined

# $31.33 Operation V Support Bar, CDI 1.0000 sec **1.0000 sec**
Tube, Short,

Machined $31.33 Operation V Support Bar, Auto Tool Change 5.0000 sec **5.0000 sec**
Tube, Short,

Machined $31.33 Material Mod. V Support Bar, Mill Small Face 5.0000 sec **5.0000 sec**
Tube, Short,

Machined $31.33 Material Mod. V Support Bar, Mill Small Face 5.0000 sec **5.0000 sec**
Tube, Short,

Machined $31.33 Operation V Support Bar, Auto Tool Change 5.0000 sec **5.0000 sec**
Tube, Short,

Machined $31.33 Material Mod. V Support Bar, Chamfer ID 1.0000 sec **1.0000 sec**
Tube, Short,

Machined



# Design Profit ®

Page 47 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $31.33 Operation V Support Bar, Unload Part 2.0000 sec **2.0000 sec**
Tube, Short,

Machined $10.75 Operation V Support Bar, Load Part 3.0000 sec **3.0000 sec**
Tube, Short,

Wa shed $10.75 Operation V Support Bar, Wa sh Part Medium 5.0000 sec **5.0000 sec**
Tube, Short,

Wa shed $10.75 Operation V Support Bar, Unload Part 2.0000 sec **2.0000 sec**
Tube, Short,

Wa shed $35.51 Operation V Trans Pump Set In Place 1.0000 sec **1.0000 sec**
Line,Short, Asm. $35.51 Part V Trans Pump V Collar, Tube Asm., Short V Collar, Tube 3.0000 sec **3.0000 sec**
Line,Short, Asm. Asm., Short

- - - Commodity pricing

- - **-** $35.51 Operation V Trans Pump Set In Place 1.0000 sec **1.0000 sec**
Line,Short, Asm. $35.51 Part V Trans Pump V Metal Seal, Tube, Short V Metal Seal, 2.0000 sec **2.0000 sec**
Line,Short, Asm. Tube, Short

- - - Commodity pricing

- - **-** $35.51 Operation V Trans Pump Set In Place 1.0000 sec **1.0000 sec**
Line,Short, Asm.

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

- - - Space for Printing

- - **-**

# - - - Space for Printing

- - **-**

- - - Space for Printing

- - **-** $10.75 P.-P. Part V Trans Pump V Tube End, W ashed V Tube End, 0.0000 sec **0.0000 sec**
Line,Short, Asm. Wa shed $10.75 Tool V Tube End, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec**

Wa shed DRY $20.90 P.-P. Part V Tube End, V Tube End, Machined V Tube End, 0.0000 sec **0.0000 sec**

Wa shed Machined $20.90 Tool V Tube End, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec**

Machined bar 

# Design Profit ®

Page 48 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $20.90 Part V Tube End, V Tube End, Machined V Tube End, Raw 0.0000 sec **0.0000 sec**

Machined Material

- - - Includes Bar Feeder

- - **-**

- - - Bar stock weight 0.1061 lbs.

- - **-**

- - - Box size of finished part D22mm

- - **-** x L42mm $20.90 Material Mod. V Tube End, Turn end face 1-30mm 2.0000 sec **2.0000 sec**

Machined $20.90 Operation V Tube End, CDI 1.0000 sec **1.0000 sec**

Machined $20.90 Material Mod. V Tube End, Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Machined $20.90 Operation V Tube End, CDI 1.0000 sec **1.0000 sec**

Machined

- - - Cut Majority of Material away

- - **-** Cut Majority of Material away
$20.90 Material Mod. V Tube End, Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Machined $20.90 Operation V Tube End, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $20.90 Material Mod. V Tube End, Cut Groove sml 2.0000 sec **2.0000 sec**

Machined $20.90 Operation V Tube End, CDI 1.0000 sec **1.0000 sec**

Machined $20.90 Operation V Tube End, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $20.90 Material Mod. V Tube End, Chamfer OD sml 1.0000 sec **1.0000 sec**

Machined $20.90 Operation V Tube End, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $20.90 Material Mod. V Tube End, Drill Hole 1.0000 sec **1.0000 sec**

Machined $20.90 Operation V Tube End, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $20.90 Material Mod. V Tube End, Cut Groove sml 2.0000 sec **2.0000 sec**

Machined $20.90 Material Mod. V Tube End, Cut to Length 1.0000 sec **1.0000 sec**

Machined $10.75 Operation V Tube End, Load Part 3.0000 sec **3.0000 sec**

Wa shed $10.75 Operation V Tube End, Wa sh Part Medium 5.0000 sec **5.0000 sec**

# Wa shed



# Design Profit ®

Page 49 of # Copyright 2005© Munro & Associates, Inc.



# V Transmission

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**

**Rate Score**  $10.75 Operation V Tube End, Unload Part 2.0000 sec **2.0000 sec**

Wa shed $35.51 Tool V Trans Pump Soldering Fixture 2.0000 sec **2.0000 sec**
Line,Short, Asm. $35.51 Fastening V Trans Pump Solder Leads 5.0000 sec **5.0000 sec**
Line,Short, Asm. $35.51 Part V Trans Pump V Foam Seal, Trans Pump Line V Foam Seal, 4.0000 sec **4.0000 sec**
Line Asm, Short Trans Pump Line

- - - Assumed to be cut from large roll

- - **-** $35.51 Fastening V Trans Pump Push In Place 2.0000 sec **2.0000 sec**
Line Asm, Short $35.51 Part V Trans Pump V O-ring, Trans Pump Line V O-ring, Trans 6.0000 sec **6.0000 sec**
Line Asm, Short Pump Line $35.51 Tool V Trans Pump Hand Tool 3.0000 sec **3.0000 sec**
Line Asm, Short $35.51 Operation V Trans Pump Set O-ring in Place 2.0000 sec **2.0000 sec**
Line Asm, Short $0.00 Part V Transmission V Bolt Trans Pump Lines V Bolt Trans 6.0000 sec **6.0000 sec**
Pump Lines $0.00 Tool V Transmission Power Tool 4.0000 sec **4.0000 sec**
$0.00 Fastening V Transmission Power Screw 4.0000 sec **4.0000 sec**
$0.00 Multitouch V Transmission Regrab Trans Pump Line, Short, Regrab Trans 6.0000 sec **6.0000 sec** Start Fitting Pump Line, Short, Start Fitting $0.00 Tool V Transmission Hand Tool 3.0000 sec **3.0000 sec**
$0.00 Fastening V Transmission Manual Screw 7.0000 sec **7.0000 sec** 

# Report Totals **Count:** ##



# Design Profit ®

Page 50 of # Copyright 2005© Munro & Associates, Inc.

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.04 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.08 1

-

$0.00 $0.00 1 $0.00

$1.17 $0.51 1 $1.17

- - - -



# - - - -

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.03 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

# - - - - $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00



# $0.00 $0.02 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 2 $0.00

# $0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.15 $0.04 1 $0.15

$0.00 $0.06 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- $0.05 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.18 $0.00 1 $0.18

# - - - - $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.13 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.13 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.13 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- $0.09 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.12 $0.00 1 $0.12

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.10 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.10 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- $0.02 1

-



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

# - $0.00 1

-

$0.00 $0.00 1 $0.00

- - - - $0.04 $0.00 1 $0.04

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.01 1 $0.00



# $0.00 $0.01 1 $0.00

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

# $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.08 $0.08 1 $0.08

- $0.07 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.08 1

-

$0.00 $0.00 1 $0.00

$0.39 $0.12 1 $0.39

# - - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.02 4 $0.06

$0.00 $0.06 1 $0.00

# $0.00 $0.04 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

- - - -

- $0.06 1

-

$0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.07 $0.00 1 $0.07

- - - -

- - - -

- - - -

- - - -

$0.10 $0.03 1 $0.10

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.09 1

-

$0.00 $0.00 1 $0.00

- $0.05 1

-

# $0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- $0.02 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.08 1

-

$0.00 $0.00 1 $0.00

$0.32 $0.13 1 $0.32

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.01 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.04 1 $0.00



# $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

# $0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- $0.03 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

# $0.00 $0.00 1 $0.00

$0.03 $0.00 1 $0.03

- - - -

- - - -

- - - -

- - - -

$0.50 $0.05 1 $0.50

$0.50 $0.05 1 $0.50

$0.00 $0.02 2 $0.00

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- $0.02 1

-

$0.00 $0.00 1 $0.00

$0.01 $0.04 1 $0.01

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

# $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.02 1

-

$0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

# - - - -

$0.00 $0.02 2 $0.00

$0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- $0.05 1

-

$0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01

- - - -

- - - -

- - - -

- - - -

$0.00 $0.05 2 $0.00

$0.00 $0.02 2 $0.00

- - - -

- - - -

- - - -

- $0.05 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

$0.07 $0.01 1 $0.07

$0.10 $0.01 1 $0.10

- - - -

- - - -

- - - -

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- $0.04 1

-

$0.00 $0.00 1 $0.00

$0.04 $0.05 1 $0.04

- - - -

$0.01 $0.02 1 $0.01

- - - -

- - - - $0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00

- - - - $0.02 $0.04 1 $0.02

$0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00

- - - -

- $0.04 1

-

$0.00 $0.00 1 $0.00

- - - -

$0.04 $0.05 1 $0.04

- - - -

$0.01 $0.02 1 $0.01

- - - -

- - - - $0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

# - - - - $0.02 $0.04 1 $0.02

$0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00
$0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.02 $0.02 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# - - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.03 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

- - - -

- - - -

- $0.03 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.13 $0.00 1 $0.13

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

# $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.02 1

-

$0.00 $0.00 1 $0.00

- - - -

- $0.02 26

-

$0.00 $0.00 26 $0.00

$0.03 $0.00 26 $0.78

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.04 1

-

$0.00 $0.00 1 $0.00

- $0.00 12

-

$0.00 $0.00 12 $0.00

$0.01 $0.00 12 $0.14

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 12 $0.00
$0.14 $0.13 1 $0.14

# - - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.92 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

- - - -

$0.00 $0.00 1 $0.00
$0.00 $0.02 1 $0.00
$0.19 $0.06 2 $0.39

$0.00 $0.25 2 $0.00

- - - -

$0.00 $0.03 1 $0.00
$0.00 $0.01 12 $0.00
$0.00 $0.01 11 $0.00
$0.00 $0.02 1 $0.00

- - - - 

# $0.00 $0.02 1 $0.00
$0.00 $0.25 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

- - - - $0.00 $0.08 1 $0.00
$0.00 $0.04 1 $0.00
$0.00 $0.02 4 $0.00
$0.00 $0.01 3 $0.00

- - - - $0.00 $0.08 1 $0.00
$0.00 $0.01 1 $0.00
$0.00 $0.02 1 $0.00
$0.24 $0.05 1 $0.24

# - - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.33 $0.03 1 $0.33

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.05 1

-

$0.00 $0.00 1 $0.00

# $0.07 $0.00 1 $0.07

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

- $0.05 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00
$1.17 $0.02 1 $1.17

- - - -

- - - -

- - - -

- - - -

- - - - $1.63 $0.03 2 $3.26

- - - -

$0.00 $0.01 2 $0.00

$0.05 $0.01 2 $0.10

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.02 $0.02 1 $0.02

# $0.00 $0.01 1 $0.00

$0.02 $0.02 2 $0.03

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.04 $0.02 2 $0.07

$0.00 $0.06 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.07 1

-



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.18 $0.02 1 $0.18

$0.00 $0.06 1 $0.00

$0.02 $0.06 1 $0.02

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.06 1 $0.00

# $0.02 $0.08 1 $0.02

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

- $0.10 1

-

$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.05 1 $0.00

- $0.03 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.09 $0.00 1 $0.09

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

# $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1

-

$0.00 $0.00 1 $0.00

$0.15 $0.04 1 $0.15

$0.07 $0.03 1 $0.07

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

# $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.03 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.05 $0.00 4 $0.21

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

- - - -

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.04 1

-

$0.00 $0.04 1 $0.00

- $0.07 1

-

$0.00 $0.00 1 $0.00

$0.20 $0.07 1 $0.20

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 8 $0.00

$0.00 $0.01 8 $0.00

$0.00 $0.04 8 $0.00

$0.00 $0.04 8 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.07 1

-

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.04 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.12 $0.00 1 $0.12

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.01 1 $0.00

# $0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- $0.02 1

-

$0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.12 $0.00 1 $0.12

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.01 1 $0.00

# $0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.08 $0.05 1 $0.08

$0.00 $0.04 1 $0.00

$0.08 $0.05 1 $0.08

$0.00 $0.04 1 $0.00

- - - -

- - - -

- - - -

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- - - -

- - - -

# - - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.05 $0.00 1 $0.05

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.04 1

-

$0.00 $0.00 1 $0.00

- $0.06 1

-

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.01 3 $0.00

# $0.00 $0.04 3 $0.00

$0.00 $0.04 3 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)**

- $0.04 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.09 $0.00 1 $0.09

- - - -

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

# $0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.03 1 $0.02

- - - - $0.00 $0.01 1 $0.00

$0.01 $0.02 1 $0.01

- - - - $0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

# - - - -

- - - -

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.10 $0.00 1 $0.10

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

**Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.05 1 $0.00

$0.01 $0.04 1 $0.01

- - - - $0.00 $0.02 1 $0.00

$0.06 $0.06 2 $0.11

$0.00 $0.03 1 $0.00

$0.00 $0.02 2 $0.00

$0.05 $0.00 1 $0.05

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

**834 $12.91** 

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

## Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

## Part Number: **120301-N0602-01** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

## Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

## Part Number: **120301-N0602-01** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

## Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

## Part Number: **120301-N0602-01** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**

**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**

**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to
T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.00**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.00**

**T1 or OEM Total Manufacturing Cost: $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A 

### Supplier for Subassembly.

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error. T1 or OEM Mark-Up Rates:** 

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **#N/A #N/A**  **#N/A #N/A**  **#N/A**

**Base Cost Impact to Vehicle: $0.00**  **$0.00 $0.00**  **$0.00 #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: #N/A**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

## Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

## Part Number: **120301-N0602-01** 

## We ekly Component Volume: Packaging Specification:
**Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 

**Rate (DB)**  **SG&A**

**Rate (DB)**  **Profit**

**Rate (DB)**  **ED&T/**

**R&D**

**Rate (DB)**  **Total**

**Mark**

**up Rate**  **Total**

**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 

**North America**

**FOB Ship Point 47** 

**450,000**

**1**

**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type:
Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 

**Total**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$0.00 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 

**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 

**Week Shifts./**  **Day Hrs./** 

**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT



## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411