### 7/30/2012 **AF&PA Total Installed Cost and Operating Cost Summary Sheet** 09000064810b87b4.xls

No. Good /

Best Pollutant Equipment Design Size units Technology limit R&D Labor Materials Subcontracts Equipment **Total** Materials, $/yr at design size Chemicals Maintenance & Materials $/yr Energy, $/yr Labor, $/yr Testing, $/yrUtilities (water, wastewater, solid waste, steam & compressed air), $/yr Fuel cost, $/yr **Total, $/yr** 1Good PM NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day ESP - 0.044 gr/dscf @ 8% Oxygen - $ 6,493,286

$ 2,714,320

$ 14,814,652

$ 1,560,660

$ **25,582,918**

**$** -

$ -

$ 895,402

$ 594,635

$ 26,666

$ 5,000

$ -

$ -

$ **1,521,703**

**$** 2Best PM NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day ESP - 0.015 gr/dscf @ 8% Oxygen - $ 6,493,286

$ 2,714,320

$ 18,146,280

$ 1,953,008

$ **29,306,894**

**$** -

$ -

$ 1,025,741

$ 849,478

$ 26,666

$ 5,000

$ -

$ -

$ **1,906,885**

**$** 3Good SO2 NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Scrubber - 50 ppm@ 8% Oxygen, 30-day average - $ 4,376,314

$ 1,274,428

$ 1,885,668

$ 5,307,280

$ **12,843,690**

**$** -

$ 728,122

$ 449,529

$ 479,637

$ 26,666

$ 5,000

$ 46,453

$ -

$ **1,735,407**

**$** 4Best SO2 NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Scrubber - 10 ppm @ 8% Oxygen, 30-day average - $ 4,376,314

$ 1,274,428

$ 1,885,668

$ 5,307,280

$ **12,843,690**

**$** -

$ 837,341

$ 449,529

$ 548,156

$ 26,666

$ 5,000

$ 46,453

$ -

$ **1,913,145**

**$** 5Good NOx NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Combustion control - 80 ppm@ 8% Oxygen, 30-day average - $ 148,616

$ 42,624

$ 20,720

$ 412,180

$ **624,140**

**$** -

$ -

$ 6,241

$ 21,909

$ 6,666

$ 5,000

$ -

$ -

$ **39,817**

**$** 6Best NOx NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day SNCR - 40 ppm@ 8% Oxygen (50% reduction, 30-day average) 50,631 $ -

$ -

$ 5,063,080

$ -

$ **5,113,711**

**$** -

$ 57,600

$ 178,980

$ 4,637

$ 26,666

$ 5,000

$ 877

$ -

$ **273,759**

**$** 7Best VOC NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Replace wet bottom with dry bottom, no limit - $ -

$ -

$ 3,266,300

$ -

$ **3,266,300**

**$** -

$ -

$ 65,326

$ 4,386

$ 13,333

$ 5,000

$ -

$ -

$ **88,045**

**$** 8Good PM DCE Kraft Recovery Furnace 1.7Mmlb BLS/day ESP - 0.044 gr/dscf @ 8% Oxygen - $ 4,056,352

$ 1,705,404

$ 9,284,336

$ 984,644

$ **16,030,736**

**$** -

$ -

$ 561,076

$ 372,905

$ 26,666

$ 5,000

$ -

$ -

$ **965,647**

**$** 9Best PM DCE Kraft Recovery Furnace 1.7Mmlb BLS/day ESP - 0.015 gr/dscf @ 8% Oxygen - $ 4,056,352

$ 1,705,404

$ 11,399,404

$ 1,226,920

$ **18,388,080**

**$** -

$ -

$ 643,583

$ 532,722

$ 26,666

$ 5,000

$ -

$ -

$ **1,207,971**

**$** 10Good SO2 DCE Kraft Recovery Furnace 1.7Mmlb BLS/day Scrubber - 50 ppm @ 8% Oxygen, 30-day average - $ 2,756,896

$ 803,344

$ 1,188,292

$ 3,261,624

$ **8,010,156**

**$** -

$ 446,057

$ 280,355

$ 300,788

$ 26,666

$ 5,000

$ 21,343

$ -

$ **1,080,210**

**$** 11Best SO2 DCE Kraft Recovery Furnace 1.7Mmlb BLS/day Scrubber - 10 ppm @ 8% Oxygen, 30-day average - $ 2,756,896

$ 803,344

$ 1,188,292

$ 3,261,624

$ **8,010,156**

**$** -

$ 512,965

$ 280,355

$ 343,758

$ 26,666

$ 5,000

$ 21,343

$ -

$ **1,190,088**

**$** 12Best NOx DCE Kraft Recovery Furnace 1.7Mmlb BLS/day SNCR - 50% reduction (30ppm @ 8% Oxygen) 23,710 $ -

$ -

$ 2,370,960

$ -

$ **2,394,670**

**$** -

$ 26,481

$ 83,813

$ 4,637

$ 26,666

$ 5,000

$ 877

$ -

$ **147,474**

**$** 13Good VOC DCE Kraft Recovery Furnace 1.7Mmlb BLS/day BLO vent gas collection & incineration - $ -

$ -

$ 6,554,700

$ -

$ **6,554,700**

**$** -

$ -

$ 196,641

$ 44,303

$ 26,666

$ 5,000

$ 21,000

$ -

$ **293,610**

**$** 14Best VOC DCE Kraft Recovery Furnace 1.7Mmlb BLS/day Conversion to NDCE - $ -

$ -

$ 19,664,100

$ -

$ **19,664,100**

**$** -

$ -

$ 589,923

$ 132,428

$ 26,666

$ 5,000

$ (566,667)

$ -

$ **187,350**

**$** 15Good PM Smelt Dissolving tank 3.7Mmlb BLS/day 0.2 lb/ton BLS - $ 1,403,478

$ 362,452

$ 19,980

$ 506,752

$ **2,292,662**

**$** -

$ -

$ 45,853

$ 84,278

$ 13,333

$ 5,000

$ -

$ -

$ **148,464**

**$** 16Best PM Smelt Dissolving tank 3.7Mmlb BLS/day 0.12 lb/ton BLS - $ 1,403,478

$ 362,452

$ 19,980

$ 583,120

$ **2,369,030**

**$** -

$ -

$ 47,381

$ 105,950

$ 13,333

$ 5,000

$ -

$ -

$ **171,663**

**$** 17Good PM Lime Kilns 240.0tons CaO/day 0.064 gr/dscf @ 10% oxy - $ 566,440

$ 104,636

$ 629,888

$ 1,513,892

$ **2,814,856**

**$** -

$ -

$ 84,446

$ 55,009

$ 19,999

$ 5,000

$ -

$ -

$ **164,454**

**$** 18Best PM Lime Kilns 240.0tons CaO/day 0.01 gr/dscf @ 10%oxy - $ 575,463

$ 104,636

$ 779,368

$ 1,894,696

$ **3,354,163**

**$** -

$ -

$ 100,625

$ 78,585

$ 19,999

$ 5,000

$ -

$ -

$ **204,209**

**$** 19Best NOx Lime Kilns 240.0tons CaO/day Route stripper off-gas to new thermal oxidizer - $ 878,507

$ 403,300

$ 345,728

$ 1,287,748

$ **2,915,283**

**$** -

$ -

$ 102,035

$ 21,932

$ 26,666

$ 5,000

$ 10,231

$ -

$ **165,864**

**$** 20Best NOx Lime Kilns 240.0tons CaO/day Low-NOx burners & SCR. 64,213 $ 645,303

$ 544,048

$ 778,184

$ 4,453,764

$ **6,485,512**

**$** 113,113

$ 25,539

$ 129,710

$ 48,435

$ 253,960

$ 5,000

$ 23,760

$ -

$ **599,518**

**$** 21Good PM Coal Boiler 300,000 lb/hr steam ESP - 0.065 lb/106Btu - $ 4,249,821

$ 1,786,804

$ 10,825,756

$ 1,028,452

$ **17,890,833**

**$** -

$ -

$ 536,725

$ 391,403

$ 26,666

$ 5,000

$ 975

$ -

$ **960,769**

**$** 22Best PM Coal Boiler 300,000 lb/hr steam ESP - 0.04 lb/106Btu - $ 4,249,821

$ 1,786,804

$ 13,213,440

$ 1,283,160

$ **20,533,225**

**$** -

$ -

$ 615,997

$ 559,147

$ 26,666

$ 5,000

$ 1,925

$ -

$ **1,208,735**

**$** 23Good HCl Coal Boiler 300,000 lb/hr steam Wet scrubber - 0.048 lb/106Btu - $ 2,274,350

$ 662,152

$ 1,058,348

$ 2,712,100

$ **6,706,950**

**$** -

$ 12,096

$ 335,348

$ 238,430

$ 26,666

$ 5,000

$ 23,018

$ -

$ **640,558**

**$** 24Best HCl Coal Boiler 300,000 lb/hr steam Wet scrubber - 0.015 lb/106Btu - $ 2,274,350

$ 662,152

$ 1,058,348

$ 2,712,100

$ **6,706,950**

**$** -

$ 35,320

$ 335,348

$ 272,492

$ 26,666

$ 5,000

$ 23,018

$ -

$ **697,844**

**$** 25Good PM Coal/Wood Boiler (50/50) 300,000 lb/hr steam ESP - 0.065 lb/106Btu - $ 4,249,821

$ 1,786,804

$ 10,825,756

$ 1,028,452

$ **17,890,833**

**$** -

$ -

$ 536,725

$ 391,403

$ 26,666

$ 5,000

$ 2,350

$ -

$ **962,144**

**$** 26Best PM Coal/Wood Boiler (50/50) 300,000 lb/hr steam ESP - 0.04 lb/106Btu - $ 4,249,821

$ 1,786,804

$ 13,213,440

$ 1,283,160

$ **20,533,225**

**$** -

$ -

$ 615,997

$ 559,147

$ 26,666

$ 5,000

$ 3,425

$ -

$ **1,210,235**

**$** 27Good SO2 Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam 50% reduction, max. 0.6 lb/106Btu - $ 2,274,350

$ 662,004

$ 1,058,348

$ 3,411,400

$ **7,406,102**

**$** -

$ 312,365

$ 259,214

$ 335,875

$ 26,666

$ 5,000

$ 44,839

$ -

$ **983,958**

**$** 28Best SO2 Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam Scrubber - 90% reduction, max. 0.12 lb/106 Btu - $ 2,274,350

$ 662,004

$ 1,058,348

$ 3,411,400

$ **7,406,102**

**$** -

$ 624,730

$ 259,214

$ 511,809

$ 26,666

$ 5,000

$ 44,839

$ -

$ **1,472,257**

**$** 29Good NOx Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam Low-NOx burners max. 0.3 lb/10^6 Btu - $ 250,122

$ 224,072

$ 320,420

$ 2,114,032

$ **2,908,646**

**$** -

$ -

$ 58,173

$ 71,692

$ 13,333

$ 5,000

$ -

$ -

$ **148,198**

**$** 30Best NOx Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam SCR - 0.17 lb/106Btu, 30-day average 121,124 $ 2,435,112

$ 2,052,020

$ 2,935,580

$ 16,802,144

$ **24,345,981**

**$** 426,728

$ 96,348

$ 486,920

$ 182,723

$ 253,960

$ 5,000

$ 89,638

$ -

$ **1,541,317**

**$** 31Best NOx Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam Switch from coal to gas - $ 630,034

$ 386,428

$ 801,272

$ 1,049,468

$ **2,867,202**

**$** -

$ -

$ 28,672

$ -

$ 13,333

$ 5,000

$ -

$ 5,443,200

$ **5,490,205**

**$** 32Best Hg Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam Carbon injection and fabric filter 123,275 $ 1,315,939

$ 406,852

$ 1,855,772

$ 4,639,800

$ **8,341,639**

**$** -

$ 924,266

$ 417,082

$ 96,138

$ 26,666

$ 5,000

$ 417,510

$ -

$ **1,886,661**

**$** 33Best CO Coal or Coal/Wood boiler (50/50) 300,000 lb/hr steam Combustion controls to achieve a 200 ppm (24-hour average) - $ 34,877

$ 29,600

$ 2,740,960

$ 512,080

$ **3,317,517**

**$** -

$ -

$ 99,525

$ 87,730

$ 26,666

$ 5,000

$ -

$ -

$ **218,921**

**$** 34Good NOx Gas boiler 120,000 lb/hr steam Combustion modification - low-Nox burners, FGR - 0.05 lb /106Btu, 30-day average - $ 167,269

$ 151,108

$ 186,628

$ 1,281,384

$ **1,786,389**

**$** -

$ -

$ 53,592

$ 51,715

$ 13,333

$ 5,000

$ -

$ -

$ **123,639**

**$** 35Best NOx Gas boiler 120,000 lb/hr steam SCR- 0.015 lb/106Btu, 30-day average - $ 926,745

$ 781,440

$ 1,117,696

$ 6,396,856

$ **9,222,737**

**$** 162,469

$ 36,683

$ 184,455

$ 69,568

$ 253,947

$ 5,000

$ 34,128

$ -

$ **746,249**

**$** 36aGood NOx Gas turbine 30MW Water injection - 25 ppm @15% Oxygen, 30-day average - $ 151,999

$ 25,308

$ 3,903,056

$ -

$ **4,080,363**

**$** -

$ -

$ 81,607

$ 588

$ 13,333

$ 5,000

$ 2,923

$ -

$ **103,451**

**$** 36bGood NOx Gas turbine 30MW Steam injection - 25 ppm @15% Oxygen, 30-day average - $ 115,561

$ 21,756

$ 6,362,520

$ -

$ **6,499,837**

**$** -

$ -

$ 129,997

$ 588

$ 13,333

$ 5,000

$ 101,410

$ -

$ **250,328**

**$** 37Best NOx Gas turbine 30MW SCR - 5 ppm @ 15% Oxygen, 30-day average - $ -

$ -

$ 3,230,692

$ 3,651,752

$ **6,882,444**

**$** 104,393

$ 23,570

$ 137,649

$ 122,892

$ 26,666

$ 5,000

$ 60,287

$ -

$ **480,457**

**$** 38Good PM Oil boiler 135,000 lb/hr steam Switch to low-sulfur oil - $ 35,397

$ 2,960

$ 93,240

$ 13,912

$ **145,509**

**$** -

$ -

$ 4,365

$ -

$ -

$ 5,000

$ -

$ 2,862,720

$ **2,872,085**

**$** 39Best PM Oil boiler 135,000 lb/hr steam ESP - 0.02 lb/106Btu - $ 2,797,065

$ 1,176,008

$ 7,050,572

$ 846,116

$ **11,869,761**

**$** -

$ -

$ 356,093

$ 322,787

$ 26,666

$ 5,000

$ 2,475

$ -

$ **713,021**

**$** 40Good SO2 Oil boiler 135,000 lb/hr steam Scrubbing, 50% reduction, max 0.4 lb/106Btu, 30-day average - $ 2,067,520

$ 601,916

$ 890,812

$ 2,472,488

$ **6,032,736**

**$** -

$ 140,564

$ 180,982

$ 163,099

$ 26,666

$ 5,000

$ 13,452

$ -

$ **529,762**

**$** 41Best SO2 Oil boiler 135,000 lb/hr steam Scrubber - 90% reduction, max. 0.08 lb/106 Btu, 30-day average - $ 2,067,520

$ 601,916

$ 890,812

$ 2,472,488

$ **6,032,736**

**$** -

$ 187,419

$ 180,982

$ 248,531

$ 26,666

$ 5,000

$ 13,452

$ -

$ **662,050**

**$** 42Good NOx Oil boiler 135,000 lb/hr steam Combustion modification, 50% reduction, max 0.2 lb/106Btu, 30- day average - $ 154,949

$ 139,120

$ 198,468

$ 1,309,356

$ **1,801,893**

**$** -

$ -

$ 54,057

$ 44,401

$ 13,333

$ 5,000

$ -

$ -

$ **116,791**

**$** 43Best NOx Oil boiler 135,000 lb/hr steam SCR- 90% reduction, max 0.04 lb/106Btu, 30-day average 67,428 $ 1,355,154

$ 1,142,708

$ 1,634,216

$ 9,353,600

$ **13,553,106**

**$** 237,563

$ 51,300

$ 271,062

$ 101,723

$ 253,960

$ 5,000

$ 49,902

$ -

$ **970,511**

**$** 44Good PM Wood boiler 300,000 lb/hr steam Replace scrubber with ESP - 0.065 lb/10^6 Btu - $ 5,050,507

$ 2,123,356

$ 10,425,120

$ 1,129,240

$ **18,728,223**

**$** -

$ -

$ 655,488

$ 267,964

$ 26,666

$ 5,000

$ (48,999)

$ -

$ **906,118**

**$** 45Best PM Wood boiler 300,000 lb/hr steam ESP - 0.04 lb/106Btu - $ 5,050,507

$ 2,123,356

$ 12,712,164

$ 1,414,584

$ **21,300,611**

**$** -

$ -

$ 745,521

$ 581,430

$ 26,666

$ 5,000

$ 14,975

$ -

$ **1,373,592**

**$** 46Best PM Wood boiler 300,000 lb/hr steam Upgrade existing ESP from 0.1 to 0.04 lb/106Btu - $ 266,693

$ 127,280

$ 1,931,400

$ 1,339,400

$ **3,664,773**

**$** -

$ -

$ 73,295

$ 73,500

$ 26,666

$ 5,000

$ 2,900

$ -

$ **181,361**

**$** 47Good NOx Wood boiler 300,000 lb/hr steam Combustion Controls - 0.25 lb/106Btu - $ 34,877

$ 29,600

$ 2,629,220

$ 531,320

$ **3,225,017**

**$** -

$ -

$ 96,750

$ 87,730

$ 13,333

$ 5,000

$ -

$ -

$ **202,813**

**$** 48Best NOx Wood boiler 300,000 lb/hr steam SNCR - 0.15 lb/106Btu - $ 227,131

$ 39,220

$ 706,848

$ 531,616

$ **1,504,815**

**$** -

$ 37,160

$ 52,669

$ 4,417

$ 26,666

$ 5,000

$ 877

$ -

$ **126,789**

**$** 49Best NOx Wood boiler 300,000 lb/hr steam SCR- 0.17 lb/106Btu - 50% reduction 82,177 $ 1,651,691

$ 1,392,532

$ 1,991,636

$ 11,399,552

$ **16,517,588**

**$** 287,197

$ 64,594

$ 330,352

$ 132,370

$ 253,960

$ 5,000

$ 60,398

$ -

$ **1,133,871**

**$** 50Best Hg Wood boiler 300,000 lb/hr steam Carbon injection and fabric filter 142,027 $ 1,365,044

$ 451,548

$ 1,879,452

$ 5,772,444

$ **9,610,515**

**$** -

$ 1,608

$ 480,526

$ 77,028

$ 26,666

$ 5,000

$ 71,635

$ -

$ **662,463**

**$** 51Best CO Wood boiler 300,000 lb/hr steam Combustion controls to achieve a 200 ppm (24-hour average) - $ 34,877

$ 29,600

$ 2,629,220

$ 531,320

$ **3,225,017**

**$** -

$ -

$ 96,750

$ 87,730

$ 26,666

$ 5,000

$ -

$ -

$ **216,146**

**$** 52Good VOC Paper machines 1,000tpd Installation of screw press prior to high-density storage in pulp mill for unbleached Kraft and OCC recycle mills. - $ 2,218,826

$ 1,338,068

$ 347,800

$ 2,167,164

$ **6,071,858**

**$** -

$ -

$ 182,156

$ 253,101

$ 13,333

$ 5,000

$ -

$ -

$ **453,590**

**$** 53Best VOC Paper machines 1,000tpd Collect & incinerate wet-end vent gases 52,910 $ 496,167

$ 149,924

$ 1,392,384

$ 1,488,845

$ **3,580,229**

**$** -

$ -

$ 107,407

$ 91,612

$ 13,333

$ 5,000

$ -

$ 158,162

$ **375,513**

**$** 

### Total Installed Cost (2001 dollars) **Annual Operating Costs (2001 Dollars)**

01-0089 Page 1 of 2 BE&K Engineering

### 7/30/2012 **AF&PA Total Installed Cost and Operating Cost Summary Sheet** 09000064810b87b4.xls

No. Good /

Best Pollutant Equipment Design Size units Technology limit R&D Labor Materials Subcontracts Equipment **Total** Materials, $/yr at design size Chemicals Maintenance & Materials $/yr Energy, $/yr Labor, $/yr Testing, $/yrUtilities (water, wastewater, solid waste, steam & compressed air), $/yr Fuel cost, $/yr **Total, $/yr** 

### Total Installed Cost (2001 dollars) **Annual Operating Costs (2001 Dollars)**

54Best VOC Paper machines 1,000tpd Collect & incinerate dry-end vent gases 75,929 $ 494,518

$ 146,076

$ 2,087,392

$ 2,333,956

$ **5,137,872**

**$** -

$ -

$ 154,136

$ 111,646

$ 13,333

$ 5,000

$ -

$ 272,039

$ **556,154**

**$** 55Good VOC Mechanical pulping 500tpd Better heat recovery from TMP mill to condense VOCs to < 0.5 lb C/ODTP - $ 1,033,110

$ 397,232

$ 292,744

$ 1,099,492

$ **2,822,578**

**$** -

$ -

$ 84,677

$ 48,380

$ 13,333

$ 5,000

$ (1,881,423)

$ -

$ **(1,730,033)**

**$** 56Best VOC Mechanical pulping 500tpd Collect & incinerate heat recovery vent gases from TMP mill - $ 474,824

$ 212,232

$ 181,892

$ 677,544

$ **1,546,492**

**$** -

$ -

$ 54,127

$ 6,580

$ 19,999

$ 5,000

$ 5,078

$ 62,350

$ **153,135**

**$** 57Best Various Recovery Furnace 3.7Mmlb BLS/day Black liquor gasifier utilizing Pulse Enhanced Steam reformation 2,221,037 $ 8,371,112

$ 3,790,800

$ 32,011,200

$ 103,896,000

$ **150,290,149**

**$** $ - - $ 4,508,704

$ (17,682,000)

$ -

$ 5,000

$ $ (3,171,800) - $ **(16,340,095)**

**$** 58Best PM NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Add two parallel fields to upgrade ESP to Best technology - $ -

$ -

$ 5,372,400

$ -

$ **5,372,400**

**$** -

$ -

$ 107,448

$ 88,200

$ 13,333

$ 5,000

$ -

$ -

$ **213,981**

**$** 59Good PM NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day Add two parallel fields to upgrade ESP to Good technology - $ -

$ -

$ 4,499,200

$ -

$ **4,499,200**

**$** -

$ -

$ 89,984

$ 80,850

$ 13,333

$ 5,000

$ -

$ -

$ **189,167**

**$** 60Best PM Lime Kilns 240.0tons CaO/day Add single field to upgrade ESP to Best technology - $ -

$ -

$ 793,280

$ 481,000

$ **1,274,280**

**$** -

$ -

$ 12,743

$ 29,400

$ 19,999

$ 5,000

$ -

$ -

$ **67,142**

**$** 61Best PM Coal Boiler 300,000.0lb/hr steam Add single field in two chambers to upgrade ESP to Best technology - $ -

$ -

$ 2,948,160

$ 1,850,000

$ **4,798,160**

**$** -

$ -

$ 47,982

$ 161,700

$ 26,666

$ 5,000

$ 950

$ -

$ **242,297**

**$** 62Best PM Coal/Wood Boiler (50/50) 300,000.0lb/hr steam Add single field in two chambers to upgrade ESP to Best technology - $ -

$ -

$ 3,186,440

$ 2,294,000

$ **5,480,440**

**$** -

$ -

$ 54,804

$ 147,000

$ 26,666

$ 5,000

$ 1,075

$ -

$ **234,545**

**$** 63Best NOx NDCE Kraft Recovery Furnace 3.7Mmlb BLS/day SCR - 80% reduction 291,493 $ -

$ -

$ 19,432,844

$ -

$ **19,724,337**

**$** 375,251

$ 84,726

$ 394,487

$ 160,681

$ 253,947

$ 5,000

$ 78,825

$ -

$ **1,352,916**

**$** 64Best NOx DCE Kraft Recovery Furnace 1.7Mmlb BLS/day SCR - 80% reduction 189,530 $ -

$ -

$ 12,635,352

$ -

$ **12,824,882**

**$** 243,990

$ 55,089

$ 256,498

$ 104,475

$ 253,947

$ 5,000

$ 51,267

$ -

$ **970,267**

**$** 65Best VOC Mechanical pulping 500.0tpd Heat recovery system from TMP mill to condense VOCs. Then collection and incineration of the NCGs. - $ 1,507,934

$ 609,464

$ 474,636

$ 1,777,036

$ **4,369,070**

**$** -

$ -

$ 152,917

$ 54,960

$ 19,999

$ 5,000

$ (1,876,345)

$ -

$ **(1,643,469)**

**$** 66Good VOC Mechanical pulping 500.0tpd Heat recovery system from pulping processes to condense VOCs from a pressurized groundwood - $ 1,033,110

$ 397,232

$ 292,744

$ 1,099,492

$ **2,822,578**

**$** -

$ -

$ 84,677

$ 48,380

$ 13,333

$ 5,000

$ (331,384)

$ -

$ **(179,994)**

**$** 67Best VOC Mechanical pulping 500.0tpd Heat recovery system from pulping processes to condense VOCs from a pressurized groundwood Then collection & incineration of the NCGs - $ 1,752,646

$ 721,649

$ 569,719

$ 2,126,577

$ **5,170,591**

**$** -

$ -

$ 180,971

$ 58,353

$ 19,999

$ 5,000

$ (326,306)

$ 124,700

$ **62,717**

**$** 68Best VOC Mechanical pulping 500.0tpd Collection & incineration of NCGs from an atmospheric groundwood - $ 2,386,308

$ 1,157,804

$ 988,492

$ 3,665,544

$ **8,198,148**

**$** -

$ -

$ 286,935

$ 51,225

$ 19,999

$ 5,000

$ 7,233

$ 507,473

$ **877,866**

**$**

01-0089 Page 2 of 2 BE&K Engineering

## As**sumptions**

Density of 50% caustic soda 6.38lb NaOH/gal chemical price per unit per year Price of caustic soda 0.17 $ per lb 100% NaOH used Stora Enso figures 50% NaOH 546,638.40 $ per gpm-year Price of urea 225 $ per ton activated carbon 406,000.00 $ per tpd-year No. 2 fuel oil $5.16per MmBtu Caustic soda 1,428.00 $ per lb/hr-year No. 6 fuel oil $4.32per MmBtu lime 237.30 $ per lb/hr-year Price of activated carbon powdered $0.58per lb from Chemical Market Reporter 4/23/01 article na - $ no charge Price of quick lime, pebble $56.50per ton from USGS 1999 Yearbook escalated by 10% urea 225.00 $ per tpy No. operating days for energy, chemicals, steam, & compressed air 350day/yr per AF&PA comments No operating days for labor 350day/yr per AF&PA comments Wage Rate w/40% benefits 25.40 $ per hour per AF&PA for hourly workers No operating days for wastewater 365day/yr per AF&PA comments No operating days for water 350day/yr per AF&PA comments Process water cost 0.00058 $ $/gallon used Stora Enso figures Waste treatment cost 0.00041 $ $/gallon used Stora Enso figures Steam 0.00500 $ $/lb utilizing most expensive fuel - nat'l gas Recovered steam factor 50%Value of steam = factor x steam cost Compressed air 0.00010 $ $/cfm Energy cost $0.05$/kwhr natural gas $4.00$/MmBtu (1045 Btu/cf of natural gas assumed) Landfill - hauling & disposal costs 25.00 $ $/ton Natural gas differential $1.80$/MmBtu (assumes $2.20/MmBtu for coal)