### Name: John M. McManus

Title: Vice President- Environmental Service Company: American Electric Power Sign Date: 6/30/2010 Name: Scott W. Banach Title: Director, Project Engineering Company: Platt Environmental Services, Inc. Sign Date: 6/25/2010 Permitted Facility Representative / Date Testing Company Representative / Date 

## Cardinal Unit 2 Final Test Report for

/ / Based on information and belief formed after reasonable inquiry, I certify that the statements and information in this test report are true, accurate, and complete. I have reviewed all testing details and results in this test report and hereby certify that the test report is authentic and accurate.

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### Cardinal Unit 2

6/30/2010 Facility Information:

Cardinal Unit 2 306 County Road 7 East

Brilliant OH43913
Contact:Paul Jackson
Phone: 614-716-3278
Fax: 614-716-1252
Email: pmjackson@aep.com Testing Company:
Platt Environmental Services, Inc. 1520 Kensington Road

Suite 204

Oak Brook IL 60523
Contact:Scott Banach
Phone:630-521-9400
Fax: 630-521-9494
Email: sbanach@plattenv.com

Air Permit Number:
06-41-05-0002 Permitted Source ID/Name:
Unit 2 Unit 2
Permitted Maximum Process Rate:
N/A Max. Normal Operation Process Rate:
N/A Target Process Test Rate
N/A

Description of the source (including control equipment). Please see the attachments for source or process flow diagram:

The following describes any modifications and/or deviations to the applicable test methods. If alternative methods were requested, see the attachments for documentation of request AND approval, including dates. Industry/SCC/NAIS 221112

Sampling Location Information:

Test Parameter Information: AFS #: FRS #:

SCC / Description10100202 External Combustion Boilers - Electric Generation - Bituminous/Subbituminous Coal - Pulverized Coal: Dry Bottom (Bituminous Coal)

The following state and federal regulations that apply to the proposed testing:

Location Round

Duct Diam. Distance from upstream dist. Distance from

downstream dist. Number of

Traverse Ports Equiv. Diam Min.Travers Points Rect. Duct Length /Width
Stack 357.6 715.2 2861 4 0 12 0 0

Target Parameter Test Method Number of

Test Runs Test Run

Duration Sample

Points Comments Location Hydrogen Fluoride Method 26A 3 0 Stack Hydrogen Chloride Method 26A 3 0 Stack O2 Method 3A O2 3 0 Stack Co2 Method 3A CO2 3 0 Stack



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### Cardinal Unit 2

6/30/2010

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### Cardinal Unit 2

6/30/2010 Sampling / Stack Data Results Summary



### Location Stack - Method 26A Average
Run Number M26A-1 M26A-2 M26A-3

Test Date 4/13/2010 4/13/2010 4/14/2010
Run Start Time 8:07:00 AM 12:10:00 PM 6:45:00 AM

Run Finish Time 11:37:00 AM3:31:00 PM 10:00:00 AM Net Run Time, minutes 180 180 180 Dry Gas Meter Volume Sampled, dscf 115.897 115.938 115.400 115.745 Moisture Content of Stack Gas, % 12.89 13.12 12.93 12.980 Moisture Saturation at Stack Gas Temperature, % 12.04 11.91 11.90 11.950 Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Average Stack Gas Temperature, °F 120.67 120.25 119.79 120.237 Dry Volumetric Flow Rate, dry scfm 1,527,925.01,524,110.8 1,529,533.5 1,527,189.76 7 Actual Wet Volumetric Flue Gas Flow Rate, acfm 1,963,503.5 1,954,296.9 1,984,008.9 1,967,269.76 7 Percent Isokinetic of Sampling Rate, % 100.1 100.4 99.6 100.033 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000

Fw 10640 10640 10640 10,640.000

Fc 1800 1800 1800 1,800.000



### Location Stack - Method 3A CO2 Average
Run Number 1 2 3

Test Date 4/13/2010 4/13/2010 4/13/2010
Run Start Time 7:53:00 AM 9:37:00 AM 11:33:00 AM

Run Finish Time 9:31:00 AM 11:14:00 AM 1:27:00 PM

Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Dry Volumetric Flow Rate, dry scfm 1458181 1456909 1461356 1,458,815.33 3 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000 Moisture, % 12.1 11.9 11.9 11.967 Fuel Type Coal - Bituminous Coal -

Bituminous Coal -

Bituminous

Fw 10640 10640 10640 10,640.000

Fc 1800 1800 1800 1,800.000



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### Cardinal Unit 2

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Location Stack - Method 3A O2 Average
Run Number 1 2 3

Test Date 4/13/2010 4/13/2010 4/13/2010
Run Start Time 7:53:00 AM 9:37:00 AM 11:33:00 AM

Run Finish Time 9:31:00 AM 11:14:00 AM 1:27:00 PM

Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Dry Volumetric Flow Rate, dry scfm 1458181 1456909 1461356 1,458,815.33 3 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000 Moisture, % 12.1 11.9 11.9 11.967 Fuel Type Coal - Bituminous Coal -

Bituminous Coal -

Bituminous

Fw 10640 10640 10640 10,640.000

Fc 1800 1800 1800 1,800.000



### Tuesday, January 18, 2011 Page 5 of 21

### Cardinal Unit 2

6/30/2010 Emissions Summary

Process Run Data 

### Location: Stack - Method 26A Compound: Hydrogen Chloride Average RunNumber M26A-1 M26A-2 M26A-3 Mass_mg 0.52 0.89 0.59 0.667 lb/mmBtuO2 1.44E-04 2.47E-04 1.65E-04 0.000


### Compound: Hydrogen Fluoride Average RunNumber M26A-1 M26A-2 M26A-3 Mass_mg 0.28 0.31 0.29 0.293 lb/mmBtuO2 7.78E-05 8.61E-05 8.09E-05 0.000



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Process Run Data



### Run Name Value UOM Comments Target Value
1 Bituminous Coal Burned 440 klb/hr The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 450



### Tuesday, January 18, 2011 Page 7 of 21

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1 Load 632 MW The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 635



### Tuesday, January 18, 2011 Page 8 of 21

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1 Steam Pressure 3581 psig The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 3600



### Tuesday, January 18, 2011 Page 9 of 21

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1 Excess Air 26 % The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 28



### Tuesday, January 18, 2011 Page 10 of 21

### Cardinal Unit 2

6/30/2010
2 Bituminous Coal Burned 440 klb/hr The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 450



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6/30/2010
2 Load 632 MW The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 635



### Tuesday, January 18, 2011 Page 12 of 21

### Cardinal Unit 2

6/30/2010
2 Steam Pressure 3581 psig The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 3600



### Tuesday, January 18, 2011 Page 13 of 21

### Cardinal Unit 2

6/30/2010
2 Excess Air 26 % The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 28



### Tuesday, January 18, 2011 Page 14 of 21

### Cardinal Unit 2

6/30/2010
3 Bituminous Coal Burned 440 klb/hr The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 450



### Tuesday, January 18, 2011 Page 15 of 21

### Cardinal Unit 2

6/30/2010
3 Load 632 MW The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 635



### Tuesday, January 18, 2011 Page 16 of 21

### Cardinal Unit 2

6/30/2010
3 Steam Pressure 3582 psig The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 3600



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6/30/2010

APCD Run Data

Process Lab Run Data 3 Excess Air 26 % The ERT requires that the process data collected during the stack test period be accompanied by a target value. For the AEP tests, we want to clarify that the target value provided does not represent any limit or maximum design set point for operation of the steam generators and associated control equipment. In some cases, the value is a permit or regulatory limit, such as the case of opacity. Operation outside of the target value does not represent abnormal operation. 28



### Run Name Value UOM Comments Target Value
1 ELECTROSTATIC PRECIPITATOR - HIGH EFFICIENCY 8.8 % 20



### 2 ELECTROSTATIC PRECIPITATOR - HIGH EFFICIENCY 8.8 % 20

3 ELECTROSTATIC PRECIPITATOR - HIGH EFFICIENCY 8.8 % 20



### 1 SCRUBBER 0.15 lb/mmBTU 0.2

2 SCRUBBER 0.15 lb/mmBTU 0.2

3 SCRUBBER 0.15 lb/mmBTU 0.2



### 1 SCR (SELECTIVE CATALYTIC REDUCTION) 0.041 lb/mmBTU 0.08

2 SCR (SELECTIVE CATALYTIC REDUCTION) 0.041 lb/mmBTU 0.08

3 SCR (SELECTIVE CATALYTIC REDUCTION) 0.041 lb/mmBTU 0.08



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Sampling / Stack Data Results Detail



### Location Stack - Method 26A Average Run Number M26A-1 M26A-2 M26A-3 Test Date 4/13/2010 4/13/2010 4/14/2010 Run Start Time 8:07:00 AM12:10:00 PM 6:45:00 AM Run Finish Time 11:37:00 AM 3:31:00 PM 10:00:00 AM Net Traversing Points 28 28 28 Net Run Time, minutes 180 180 180 Nozzle Diameter, inches 0.232 0.232 0.232 0.232 Pitot Tube Coefficient 0.84 0.84 0.84 0.840 Dry Gas Meter Calibration Factor 0.989 0.989 0.989 0.989 Barometric Pressure, inches of Mercury 29.26 29.26 28.9 29.140 Average Orifice Meter Differential, inches H2O 1.18 1.17 1.19 1.180 Dry Gas Meter Volume Sampled, cubic feet 121.955 121.807 121.714 121.825 Average Dry Gas Meter Temperature, °F 78.96 78.10 73.60 76.887 Dry Gas Meter Volume Sampled, dscf 115.897 115.938 115.400 115.745 Total Moisture Liquid collected, g 364.3 372.1 364.2 366.867 Volume of Water Vapor, standard cubic feet 17.15 17.51 17.14 17.267 Moisture Content of Stack Gas, % 12.89 13.12 12.93 12.980 Moisture Saturation at Stack Gas Temperature, % 12.04 11.91 11.90 11.950 Dry Mole Fraction 0.8796 0.8809 0.881 0.881 Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Carbon Monoxide & Nitrogen, % 80.9 80.9 80.8 80.867 Fuel Factor 1.15 1.15 1.14 Dry Molecular Weight, lb/lb-Mole 30.23 30.23 30.24 30.233 Wet Molecular weight, lb/lb-Mole 28.91 28.99 28.97 28.957 Flue Gas Static Pressure, inches of H2O -2 -2 -2 -2.000 Absolute Flue Gas Pressure, inches of Mercury 29.11 29.11 28.75 28.990 Average Stack Gas Temperature, °F 120.67 120.25 119.79 120.237 Average Velocity Head, inches of H2O 0.6187408035 503230.614942421

689983 0.626260205

941808 0.620

Average Stack Gas Velocity, feet/second 46.92 46.70 47.41 47.010 Stack Cross-Sectional Area, square feet 697.465 697.465 697.465 697.465 Dry Volumetric Flow Rate, dry scfm 1,527,925.0 1,524,110.8 1,529,533.51,527,189.7 67 Actual Wet Volumetric Flue Gas Flow Rate, acfm 1,963,503.5 1,954,296.9 1,984,008.91,967,269.7 67 Percent Isokinetic of Sampling Rate, % 100.1 100.4 99.6 100.033 Percent Excess Air, % 47.7 47.7 47.8 47.733 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000 Round Duct Diameter, inches 357.6 357.6 357.6 Rectangular Duct Width, inches 0 0 0 Rectangular Duct Length, inches 0 0 0 Fw 10640 10640 1064010,640.000 Fc 1800 1800 1800 1,800.000



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6/30/2010

Location Stack - Method 3A CO2 Average Run Number 1 2 3 Test Date 4/13/2010 4/13/2010 4/13/2010 Run Start Time 7:53:00 AM 9:37:00 AM 11:33:00 AM Run Finish Time 9:31:00 AM11:14:00 AM 1:27:00 PM Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Fuel Factor 1.15 1.15 1.14 Dry Volumetric Flow Rate, dry scfm 1458181 1456909 14613561,458,815.3 33 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000 Moisture, % 12.1 11.9 11.9 11.967 Analyzer Make Servomex ServoMex ServoMex Analyzer Model 01440D1 01440D1 01440D1 14,400.000 Analyzer Serial Number 3790 3790 3790 3,790.000 Operating Range 20 20 20 20.000 Operating Units % % % No. Readings/Avg. 98 97 126 107.000 Calibration Set 0 0 0 0.000 Calibration Pre Zero Cylinder ID CC59368-CO2 CC59368- CO2 CC59368-

CO2 Calibration Pre Zero Cylinder Instrument Response 0.02 0.06 0.04 0.040 Calibration Pre Zero Cylinder Bias 0 0.2 0.1 0.100 Calibration Pre Zero Cylinder Drift 0 0 0 0.000 Calibration Pre High Cylinder ID SG9150811B AL-CO2SG9150811B

AL-CO2SG9150811B

AL-CO2 Calibration Pre High Cylinder Instrument Response 10.03 10.1 10.08 10.070 Calibration Pre High Cylinder Bias 0 0.35 0.25 0.200 Calibration Pre High Cylinder Drift 0 0 0 0.000 Calibration Post Zero Cylinder ID CC59368-CO2 CC59368- CO2 CC59368-

CO2 Calibration Post Zero Cylinder Instrument Response 0.06 0.04 0.04 0.047 Calibration Post Zero Cylinder Bias 0.2 0.1 0.1 0.133 Calibration Post Zero Cylinder Drift 0.2 0.1 0 0.100 Calibration Post High Cylinder ID SG9150811B AL-CO2SG9150811B

AL-CO2SG9150811B

AL-CO2 Calibration Post High Cylinder Instrument Response 10.1 10.08 10.07 10.083 Calibration Post High Cylinder Bias 0.35 0.25 0.2 0.267 Calibration Post High Cylinder Drift 0.35 0.1 0.05 0.167 Cavg 12 12 12.2 12.067 Cavg Units %vd %vd %vd Cgas 11.8825 11.8548 12.0691 11.935 Cgas Units %vd %vd %vd Fuel Type Coal - Bituminous Coal -

Bituminous Coal -

Bituminous Fw 10640 10640 1064010,640.000 Fc 1800 1800 1800 1,800.000 Cgasw 0 0 0 0.000 Cgasw Units



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6/30/2010

Location Stack - Method 3A O2 Average Run Number 1 2 3 Test Date 4/13/2010 4/13/2010 4/13/2010 Run Start Time 7:53:00 AM 9:37:00 AM 11:33:00 AM Run Finish Time 9:31:00 AM11:14:00 AM 1:27:00 PM Carbon Dioxide, % 12.2 12.2 12.3 12.233 Oxygen, % 6.9 6.9 6.9 6.900 Fuel Factor 1.15 1.15 1.14 Dry Volumetric Flow Rate, dry scfm 1458181 1456909 14613561,458,815.3 33 F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000 Moisture, % 12.1 11.9 11.9 11.967 Analyzer Make ServoMex ServoMex ServoMex Analyzer Model 01440D1 01440D1 01440D1 14,400.000 Analyzer Serial Number 3790 3790 3790 3,790.000 Operating Range 25 25 25 25.000 Operating Units % % % No. Readings/Avg. 98 97 126 107.000 Calibration Set 1 1 1 1.000 Calibration Pre Zero Cylinder ID SG9150811B AL-O2SG9150811B

AL-O2SG9150811B

AL-O2 Calibration Pre Zero Cylinder Instrument Response -0.01 -0.04 -0.06 -0.037 Calibration Pre Zero Cylinder Bias 0 -0.12 -0.2 -0.107 Calibration Pre Zero Cylinder Drift 0 0 0 0.000 Calibration Pre High Cylinder ID CC59368-O2CC59368-O2CC59368-O2 Calibration Pre High Cylinder Instrument Response 11.98 11.96 11.98 11.973 Calibration Pre High Cylinder Bias 0 -0.08 0 -0.027 Calibration Pre High Cylinder Drift 0 0 0 0.000 Calibration Post Zero Cylinder ID SG9150811B AL-O2SG9150811B

AL-O2SG9150811B

AL-O2 Calibration Post Zero Cylinder Instrument Response -0.04 -0.06 -0.05 -0.050 Calibration Post Zero Cylinder Bias -0.12 -0.2 -0.16 -0.160 Calibration Post Zero Cylinder Drift 0.12 0.08 0.04 0.080 Calibration Post High Cylinder ID CC59368-O2CC59368-O2CC59368-O2 Calibration Post High Cylinder Instrument Response 11.96 11.98 11.98 11.973 Calibration Post High Cylinder Bias -0.08 0 0 -0.027 Calibration Post High Cylinder Drift 0.08 0.08 0 0.053 Cavg 7.1 7 6.8 6.967 Cavg Units %vd %vd %vd Cgas 7.1577 7.0676 6.8635 7.030 Cgas Units %vd %vd %vd Fuel Type Coal - Bituminous Coal -

Bituminous Coal -

Bituminous Fw 10640 10640 1064010,640.000 Fc 1800 1800 1800 1,800.000 Cgasw 0 0 0 0.000 Cgasw Units



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