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# OAR Box 1313 Prepped by LaTeia Shed



# Document

Number: 

# 92 ) ll-B-6 6
Docket Number: 

# A-88-0 2

Printed 6/12/20089:03:31 AM

Sheet 92 of 99P. 2 

# MRI ® MIDWEST-T-tESWTRef- l INSTITUT E IT-ft-W o Suite 35 0 40 1 Harriso n Oak

s Boulevar

d Cary , Nort h Carolin a 2751 3 Telephon e (919 ) 467-521 5 FA X (919 ) 467-806 0



## Date : Jul y

6 , 198 9 Subject : Summar y

o f Retrofi t Capita l an dAnnualize dCos t Dat a fo r th e Engineerin g Contro l Device s fo r th e Hardan dDecorativ e Chromium Electroplatin g an

dChromi c Aci dAnodizin g Mode l Plant s Chromium Electroplatin g NESHA P EP A Contrac t No . 68-02-3817 ; ES D Projec t 85/02 a MR I Projec t 7717- K From : Robi nBarke r '

Mar y J o Caldwel l To : Andre w

M . Smit h/ ESD/ISB/SS S (MD-13 ) ~ f U . S . Environmenta l Protectio nAgenc y --•-.. ' Y'5

' / Researc hTriangl e Park , N.C . 2771 1 --—. J I . Introductio n Thi s memorandum

present s th e capita l andannualize dcos t estimate s fo r retrofittin g chevron-blad e mis t eliminator s (singl e an ddouble) , packed-be dscrubber s (singl e an ddouble) , an

dmesh-pa dmis t eliminator s o n eac ho f th e mode l plant s fo r har dan ddecorativ e chromiu

m electroplatin g an dchromi c aci danodizing . Th e retrofi t cost s fo r eac hmode l plan t includ e cost s fo r ductwor kmodification s an dfo r th e remova l an ddisposa l o f existin g ai r pollutio ncontro l equipment . Actua l retrofi t cost s wil l var y from plan t t o plan t an

dwil l depen do nth e particula r facility' s layou t an

dpresen t contro l level . Base do nsit e visi t informatio no nth e plan t layou t an

dlocatio no f th e existin g contro l devices , th e retrofi t cos t estimate s presente di nthi s memorandum

ar e representativ e o f expenditure s tha t existin g facilitie s woul dincur . No t include di nth e retrofi t cos t scenari o i s consideratio nfo r structura l modification s becaus e o f possibl e spac e constraint s tha t a nexistin g facilit y migh t encounter , suc ha s remova l o f a wal l o r equipmen t t o mak e roo m fo r th e contro l device . II . Mode l Plant : Retrofi t Capita l Cos t Estimate s Thre e contro l devic e vendor s wer e contacte dt o obtai nestimate s on th e additiona l cos t t o retrofi t ne w control s a t a

nexistin g facilit y (includin g th e remova l o f a nexistin g contro l device ) ove r th e installe d capita l cos t fo r contro l a t a new facility . " Tw

o contro l devic e vendor s estimate dtha t th e cos t t o retrofi t new control s a t anexistin g facilit y woul dincreas e th e tota l capita l cost s fro m 5 t o 1 5 an

d5 t o 2 0 percent , respectively . ~ A

thir dcontro l devic e vendo r estimate dth e increas e in the tota l capita l cos t fo r new control s coul db e a s muc ha s 5 0 percen t fo r

/

-

### P. 3



## smaller , les s expensiv e contro l systems , bu t thai - 

## , th e increas e woul dbe les s fo r larger , mor e expensiv e contro l systems . Base do nthes e vendo r estimates , a nincreas e o f 2 0 percen t o f th e installe dcapita l cost s fo r ne w facilitie s wa s selecte dfo r calculatin g retrofi t cost s fo r th e mode l plants . Transportatio nan ddisposa l cost s fo r existin g contro l devices , whic hwer e no t include dinth e vendo r estimates , wer e assume dt o be 5 percen t o f th e installe dcapita l cost s o f contro l a t new facilities . Thi s assumptio nwa s base do ntransportatio nan ddisposa l cost s fo r hexavalen t chromiu

m soli dwaste s an

destimate s o f th e amoun t o f wast e t o be disposed . Bul ktransportatio nan ddisposa l co;>t s wer e obtaine dfro m Chemica l Wast e Managemen t i nAnaheim , California . Th e amoun t o f wast e t o be dispose dwa s base do nth e typ e an dsiz e o f variou s contro l devices . Thus , th e tota l increas e i ncos t t o retrofi t ne w control s a t existin g facilitie s i s 2 5 percen t o f th e installe dcapita l cos t o f contro l fo r new facilitie s (i.e. , estimate dretrofi t capita l cost s ar e 12 5 percen t o f th e installe dcapita l cos t fo r new facilities) . Th e tota l installe dcapita l cost s fo r chevron-blad e mis t eliminators , packed-be dscrubbers , an dmesh-pa dmis t eliminator s a t new facilitie s wer e compile dfrom vendo r estimate s fo r eac htyp e o f contro l device . Thes e cost s ar e presente dan ddocumente dinth e memorand a entitle d"Summary

o f Chevron-Blad e Mis t Eliminato r an dPacked-Be dScrubbe r Cos t Dat a fo r Har dan dDecorativ e Chromiu m Electroplatin g an

dChromi c Aci d Anodizin g Mode l Plants " an d"Summary

o f Mesh-Pa dMis t Eliminato r Cos t Dat a fo r Hardan

dDecorativ e Chromiu m Electroplatin g an

dChromi c Aci dAnodizin g Mode l Plants. " » Tabl e 1 present s th e estimate dretrofi t capita l cos t o f thes e contro l device s fo r eac hmode l plant . III . Mode l Plan t Retrofi t Annualize dCos t Estimate s Tota l annualize dretrofi t cost s o f chevron-blad e mis t eliminators , packed-be dscrubbers , an dmesh-pa dmis t eliminator s fo r eac hhardan d decorativ e chromiu

m platin g an

dchromi c aci danodizin g mode l plan t ar e presente dinTabl e 2 . Th e annualize dretrofi t cost s ar e th e sam e a s th e annualize dcost s o f a new contro l devic e excep t fo r th e capita l recover y cost s an dindirec t cost s becaus e thes e cost s ar e bot ha functio no f the installe dcapita l cost . Capita l recover y cost s fo r a retrofi t situatio n ar e highe r becaus e th e installe dcapita l cost s fo r retrofi t contro l device s ar e 2 5 percen t highe r tha nthos e fo r new contro l devices . Indirec t cost s includ e overhead , taxes , insurance , an dadministration . Taxes , insurance , an

dadministratio nar e base do n4 percen t o f the capita l costs ; thus , thes e cost s als o ar e highe r fo r retrofi t tha nfo r ne w facilities . Tabl e 3 present s th e ne t annualize dretrofi t cost s (annualize dcos t minu s th e chromi c aci drecover y credit ) fo r th e mode l plants .

Z5

# k TABL E 1
. RETROFI T CAPITAL COST S FOR MODE L PLANTS a 

## (Novembe r 198 8 Dollars )

Process/contro l devic e Har d chromiu

mplating Chevron-blad e mis t eliminato r (singl e se t o f Chevron-blad e mis t eliminato r (doubl e se t o f Singl e packed-be d horizonta l flo wscrubbe r Doubl e packed-be d horizonta l flo wscrubbe r Mesh-pad mis t eliminato r Decorativ e chromiu

mplating Chevron-blad e mis t eliminato r (singl e se t o f Chevron-blad e mis t eliminato r (doubl e se t o f Singl e packed-be d horizonta l flo wscrubbe r Doubl e packed-be d horizonta l flo wscrubbe r Mesh-pad mis t eliminato r Chromi c aci d anodizing Chevron-blad e mis t eliminato r (singl e se t o f Chevron-blad e mis t eliminato r (doubl e se t o f Singl e packed-be d horizonta l flo wscrubbe r Doubl e packed-be d horizonta l flo wscrubbe r Mesh-pad mis t eliminato r

a

## Al l cost s rounde d t o neares t $100
. Retrofi t < including the cos t o f removal , transportatio n necessaryretrofi t modifications
. blades ) blades )

blades ) blades )

blades ) blades )

:ost s ar e th e

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Mode l plan t
. Smal l

28,10 0 29,80 0 45,90 0 50,00 0 28,90 0

28,10 0 29,80 0 45,90 0 50,00 0 28,90 0

28,10 0 29,80 0 45,90 0 50,00 0 28,90 0 installe d capita l 

# o f
Note : Retrofi t cos t estimate s wer e calculate d using th e basi c and , therefore , ma

yno t equa l th e installe d mode l plan t cap 1.25
. an yexisting Mediu m

56,90 0 62,40 0 92,80 0 108,30 0 82,50 0

56,30 0 59,50 0 91,80 0 100,00 0 49,00 0 siz e Larg e

113,80 0 124,80 0 185,50 0 216,50 0 156,30 0

93,50 0 99,30 0 155,90 0 w 

## 173,40 0 109,10 0

60,80 0 63,00 0 98,40 0 112,30 0 114,90 0
cost s o f th e system , contro l dev contro l devic e cost s pe r ita l cos t fo r new facilitie s ic e an d an y mode l mult i plan t plie d b yP. 5

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## IV . Reference s 1 . Telecon . R . Barker , MRI , wit hP . Welch , Dual l Industries . Apri l 28 , 1989 . Retrofi t cost s a s a percentag e o f new facilit y

costs . 2 . Telecon . M . J . Caldwell , MRI , wit hZitko , L. , ChromeTech , Inc . Ma y 1 , 1989 . Retrofi t cost s a s a percentag e o f new facilit y

costs . 3 . Telecon . M . J . Caldwell , MRI , wit hHankinson , K. , KC H Services . Ma y 1 , 1989 . Retrofi t cost s a s a percentag e o f ne w facilit y

costs . 4 . Telecon . Caldwell , M . J. , MRI , wit hGlbveno r S. , Chemica l Wast e Management , Anaheim , California . Apri l 13 , 1989 . Informatio non disposa l an

dtransportatio ncost s fo r hexavalen t chromiu m soli dwaste . 5 . Memorandu

m fro m R . Barker , MRI , t o A . Smith , U . S . Environmenta l Protectio nAgency . Summary o f Chevron-Blad e Mis t Eliminato r an d Packed-Be dScrubbe r Cos t Dat a fo r Har dan dDecorativ e Chromiu m Electroplatin g an

dChromi c Aci dAnodizin g Mode l Plants . Jun e 22 , 1989 . 6 . Memorandu

m fro m R . Barker , MRI , t o A . Smith , U . S . Environmenta l Protectio nAgency . Summary o f th e Mesh-Pa dMis t Eliminato r Cos t Dat a fo r Har dan

dDecorativ e Chromiu m Electroplatin g an

dChromi c Aci d Anodizin g Mode l Plants . Jul y 6 , 1989 .



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