0MB No. 1905-0169: Approval Expires March 31,1989

FORM EIA-846(F)

(6-S-86) 

U.S. DEPARTMENT OF COMMERCE 

.(djSS^X BUREAU OF THE CENSUS 

^p^TlJ^v ACTING AS COLLECTING AND COMPILING AGENT FOR /

NOTICE — Response to this inquiry is required by lew (Federal Energy Administration Act of 1 974, as 

amended, P.L. 93-275). By Section 9 of Title 1 3, U.S. Code, your report to the Census Bureau is 

^SRfWs,. confidential. It may be seen only by sworn Census Bureau employees and may be used only for statistical 

g|^2st8a purposes. The law also provides that copies retained in your files are immune from legel process.

0 IV/I M UNITED STATES DEPARTMENT OF ENERGY Pff/^lPlllPl ln correspondence pertaining to thl* report, 

WL U/n Is ENERGY INFORMATION ADMINISTRATION VAvSw^/A/ pleese refer to this Census File Number (CFN)

*. -^^jjf^-

1 985 MANUFACTURING 

ENERGY CONSUMPTION 

SURVEY

^ffi^jffi^^ff^^^ BUREAU OF THE CENSUS

•QIaU3u;G«EQ9i^^r 1 201 East Tanth Street 

^^^^^^^^^^^T Jeffersonville, Indiana 47132

I DUE DATE: August 1 5, 1 986

If you cannot file by the due date, a time extension request 

should be sent to the above address; please include your PLEASE RETURN THIS COPY 

1 1-digit Census File Number (CFN). Please correct errors in name, address, andZIPCode. ENTER street and number if not shown.

^ NOTE — Please read the enclosed instructions before filling out this form. Complete each Hem. 

Y If YOU have any questions, call (3O1) 763— 7066.

Section I - COMBUSTIBLE ENERGY SOURCES

Combustible Energy Source 

(1)

Residual fuel oil (No.'s 5 and 6, navy 

special, bunker C)

Distillate fuel oil (No.'s 1 , 2, and 4 

fuel oils and diesel)

Crude oil and lease condensate

Motor gasoline

LPG (Ethane, ethylene, propane, 

propylene, butane, butylene)

Natural gas

Anthracite

Bituminous and subbituminous coal

Lignite

Coal coke

Breeze

Blast furnace gas

Coke oven gas

Still gas

Petroleum coke

Roundwood (i.e., wood cut 

specifically for use as a fuel)

Wood chips, bark, and wood waste 

(50%moisture basis)

Waste materials (wastepaper, 

packing materials, etc.)

Pulping or black liquor

Waste oils and tars

Biomass

Hydrogen

Other combustible energy sources: 

(List separately),

K?

Census use 

only

~sv\(2)

216

224

208

232

240

307

406

414

422

430

448

604

612

620

703

802

810

729

737

711

901

638

Units 

Used for 

Reporting

(3)

Barrels

Barrels

Barrels

Gallons

Gallons

1,000 

cu. ft.

Short 

tons

Short 

tons

Short 

tons

Short 

tons

Short 

tons

Million 

Btu

Million 

Btu

Million 

Btu

Barrels

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Million 

Btu

Quantity 

Purchased by and 

Delivered to this 

Establishment in 

1985

"sel] (4)

•

Total Expenditure, 

Including Delivery 

Charges, of the 

Quantity in 

Column 4 

(5)

Mil. Thou, j Dol.

~563] |

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L FOR ESTABLISHMENTS THAT COMPLETE THE MONTHLY REFINERY F 

W Enter the 10-digit El A ID number for this establishment as entered on form EIA-8

Total Quantity 

Produced Onsite During 

1985

564~l (6)

Quantity Consumed Onsite in 1 985:

As a Fuel

~ses] (7)

For all Nonfuel 

Purposes 

(EIA-810 

Respondents See 

"Special 

Procedures")

566 | (8)

Design 

Storage 

Capacity as of

12/31/85

567~| (9)

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IEPORT, FORM EIA-8 10

f70 —————— _k. .__ . I 571

Pfo«90 continue on reverse i
Section II - NON-COMBUSTIBLE ENERGY SOURCES

Part 1 - ELECTRICITY 661 109

Kilowatt-hours

Mil. Thou. kWh

562

1 a. During 1 985, how much electricity was purchased by this establishment from utilities or other 

companies, and delivered to this establishment site?

Mil.

563

b. What was the total expenditure for purchased electricity?

Dollars

Thou.

Kilowatt-hours

Mil. Thou.

564

2. During 1 985, how much electricity was transferred from outside establishments and delivered 

to this establishment? Do not include the purchases recorded in item 1a.

kWh

565

3. During 1 985, how much electricity was generated onsite by cogeneration?

566

4. During 1 985, how much electricity was generated onsite from solar power, wind power, 

hydropower, and geothermal sources?

5. During 1 985, how much electricity was generated onsite by processes other than those 

covered in items 3 and 4?

568

6. During 1 985, how much electricity was sold to utilities? Include both sales and transfers for credit.

569

7. During 1 985, how much electricity was transferred to other establishments? 

Do not include amounts reported in item 6.

E Part 2 - STEAM 561 505

Million Btu

562

1 a. During 1 985, how much steam was purchased by this establishment from utilities or other 

companies and delivered to this establishment site?

Dollars

Mil.

b. What was the total expenditure for this purchased steam?

Thou. Dol.

Million Btu

564

2. During 1 985, how much steam was transferred from outside establishments and delivered to 

this establishment? Do not include the purchases recorded in item 1a.

566

3. During 1 985, how much steam was generated onsite from solar power and geothermal sources?

S66

4. During 1985, how much steam was sold or transferred to other establishment?

Section III — COMMENTS — Please use this space for any explanations that may be essential in understanding your reported data.

551 |

Section IV — CERTIFICATION —This report is substantially accurate and has been prepared in accordance with instructions.

Name of person to contact regarding 

this report — Print or type

553

Area code Number

Telephone

Extension Period covered 

by this report —

FROM: Mo.,Day |Year TO: Mo. Day Year

Address — Number and street Signature of authorized person

City State ZIP Code Title Date

FORM EIA-846IF) (6-5-86)
EIA-846IF) - I

(6-5-86) INSTRUCTIONS FOR FORM EIA-846(F) 

MANUFACTURING ENERGY CONSUMPTION SURVEY

U.S. DEPARTMENT OF COMMERCE 

BUREAU OF THE CENSUS

ACTING AS COLLECTING AND COMPILING AGENT FOR

UNITED STATES DEPARTMENT OF ENERGY

ENERGY INFORMATION ADMINISTRATION

0MB No. 1905-0169: Approval Expires March 31, 1989

A. Who Is Responsible For Conducting The Manufacturing Energy 

Consumption Survey? «.

The Manufacturing Energy Consumption Survey (MECS) was designed, 

and is being conducted, by the Energy Information Administration (EIA) 

of the U.S. Department of Energy. The survey is being administered and 

compiled by the U.S. Bureau of the Census.

B. What Is The Purpose Of This Survey?

The Manufacturing Energy Consumption Survey (MECS) will collect data 

on energy consumption and usage patterns for the manufacturing sector 

of the U.S. economy. The information obtained from the MECS will be 

used to publish aggregate statistics on the consumption of energy for 

fuel and nonfuel uses, and on some energy-related issues such as energy 

prices and electricity generation onsite.

The MECS is not a regufatory survey and will not be used for regulatory 

purposes.

C. How Is My Privacy Protected?

The confidentiality of your response to this survey is protected by law 

(title 13, U.S. Code). Your response may be seen only by sworn Census 

employees and may be used only for statistical purposes. The law also 

provides that copies retained in your files are immune from legal process.

D. Who Should Report?

This survey is mandatory under the Federal Energy Administration Act of 

1974, P.L. 93-275. A report is required from each establishment 

selected for the survey. No substitutions are permitted. Failure to 

respond may result in criminal fines, civil penalties, and other sanctions 

as provided by law.

E. When Is The Report Due?

The questionnaire should be returned no later than August 15,1986. 

Please use the enclosed return envelope. If it has been misplaced, send 

the questionnaire to —

Bureau of the Census 

1201 East Tenth Street 

Jeffersonville, Indiana 47132

F. How Is A Manufacturing Establishment Defined?

A manufacturing establishment is an economic unit at a single physical 

location where the mechanical or chemical transformation of materials 

or substances into new products is performed. These operations are 

generally conducted in facilities described as plants, factories, or mills 

and characteristically use power driven machines and material-handling 

equipment. The assembly of components of manufactured products is 

also considered manufacturing. Also included is the blending of 

materials such as lubricating oil, plastics, resins, or liquors.

G. What Activities Should Be Included?

Include all activities conducted within the establishment, e.g., 

manufacturing, fabricating, processing and assembly; maintenance of 

plant and equipment; use of vehicles onsite; receiving, shipping, 

warehousing and storage; research; recordkeeping; health, safety, 

cafeteria, and other services.

Exclude use of vehicles offsite, even if refueling is done at the establishment.

If an establishment operates as a single economic unit, but produces 

several lines of products, the report should cover the activities of the 

entire facility.

H. What Period Should The Report Cover?

Data should be reported for the calendar year 1985. If your records are 

maintained on a fiscal year basis which does not coincide with the 

calendar year, but which ends between November 1 and February 28 

inclusive, fiscal year data may be substituted. If your fiscal year ends 

between March 1 and October 31 inclusive, reasonable estimates for 

calendar year 1985 data will be acceptable.

If the selected establishment was acquired or sold during 1985, the 

report data should cover the period of operation by your company only.

I. May Estimates Be Provided Rather Than Actual Data?

Actual data should be provided when available and obtainable. In the 

event that such records are not maintained or are not readily available, 

reasonable estimates may be substituted.

Special procedures for petroleum refining operations

Establishments that submit the monthly Refinery Report (Form ElA-810) 

to the EIA already provide some data that are requested by the MECS. In 

order to minimize duplication and burden, these establishments will not 

be required to complete certain portions of section I. Therefore, El A-810 

respondents should include an individual petroleum hydrocarbon as a 

separate energy source line item only if some of that product was burned 

as a fuel at your establishment in 1985. Do not report as separate line 

items those products that were exclusively input into the refining 

operation or sold. Any part of your establishment that is not covered by 

the El A-810 (e.g., onsite petrochemical plants) is not covered by this 

special procedure. Report as separate line items any energy sources 

(e.g., petrochemical feedstocks) delivered from the refinery to the 

nonrefinery part of your establishment for processing.

Specific Instructions

Column 1 — Twenty two energy sources have been preprinted in 

column 1. If you consumed any additional energy sources onsite during 

1985, please list them in the space provided in column 1.

NOTE — Include energy sources whose sole means of supply to this 

establishment in 1985 was as a byproduct provided that some or all of it 

was consumed as a fuel onsite during 1985.

Column 3 — Please report all quantities in the units listed in column 3. 

The following conversion factors may be useful:

1 barrel = 42 gallons

1 gallon of LPG = 4.5 pounds of LPG

1,000 cubic feet of natural gas = 10.3 therms

Column 4 — For each listed energy source, enter the quantity that was 

PURCHASED AND PAID FOR BY THE ESTABLISHMENT and delivered to 

this establishment site. Include quantities that were delivered in 1985, 

regardless of when payment was made. Exclude any quantities that 

were delivered from another establishment in your company even if 

these quantities were repurchased from them by your establishment. 

Also, exclude any quantities that were purchased and paid for by a 

central purchasing entity separate from this establishment. In addition, 

exclude any quantities for which payment was made in-kind.

Column 5 — Enter the TOTAL EXPENDITURE for the purchased 

quantities reported in column 3. Include all expenditures regardless of 

when payment actually was made.

Column 6 — Enter the total quantities that were produced onsite as —

• A BYPRODUCT of your establishment's manufacturing activities 

(e.g., coke, hydrogen, still gas, coke oven gas, wood chips, black 

liquor);

• OUTPUT FROM CAPTIVE (ONSITE) MINES AND WELLS in 1985. 

(e.g., natural gas, oil, coal);

• WASTE (e.g., wood scraps, packing materials, waste paper and 

cardboard, waste oil).

Column 7 - Enter the QUANTITY THAT WAS CONSUMED AS A FUEL 

on this site for the production of heat, steam, power, or generated 

electricity in 1985.

Column 8 - Enter the QUANTITY THAT WAS CONSUMED FOR ALL 

NONFUEL PURPOSES on this establishment site in 1985.

Include all quantities consumed as feedstocks (e.g., coal used to 

produce coke, crude oil used to produce petroleum products), raw 

materials, additives, or ingredients for products manufactured by this 

establishment.

NOTE FOR ESTABLISHMENTS THAT SUBMIT THE MONTHLY 

REFINERY REPORT (EIA-810) TO THE EIA - Report consumption for 

nonfuel purposes for ONLY those parts of your establishment that are 

not covered by the El A-810 (e.g., onsite petrochemical plants). If this 

establishment is solely a refinery, enter the letter "R" in the spaces 

provided in column 8. Data for the refinery portion will be obtained from 

the EIA-810.

Column 9 - Enter the TOTAL DESIGN STORAGE CAPACITY ONSITE 

as of December 31, 1985. Include any capacity that is dedicated or 

leased for storage of energy sources owned by other establishments. 

Report the shell capacity, i.e., the design capacity of storage tanks.

EIA-810 ID NUMBER (At bottom of section I) - Establishments that 

submit the Monthly Refinery Report (ElA-810) to the EIA are required to 

enter their 10-digit identification number. This number will allow the use 

of existing feedstock data to complete column 8 for these 

establishments.

Section I - COMBUSTIBLE ENERGY SOURCES 

General Instructions

Energy sources used in manufacturing can be divided into two groups: 

combustible (capable of being burned), and noncombustible (such as 

electricity, steam, and hot water). The purpose of section I is to obtain 

data on 1985 fuel consumption, feedstock use, storage capacity, and 

related data for the combustible energy sources.

Complete section I for all energy sources that will have a nonzero entry 

in columns 7, 8, or 9. Please report using the units indicated. Btu should 

be reported as higher heating value.

Section II - NONCOMBUSTIBLE ENERGY SOURCES 

General Instructions

The purpose of section II is to collect 1985 data for noncombustible 

energy sources, in particular electricity and steam. Part 1 of section II 

collects data that will provide important information on the components 

of electricity production, and permit an estimate to be made of the total 

consumption of electricity at your establishment. Part 2 of section II 

collects data on the additional contribution that steam makes to the total 

consumption of energy at your establishment through net transfers and 

steam generated onsite by renewable energy sources. Report other 

noncombustible energy sources, such as hot water, on a photocopy of 

part 2 of this section.
Specific Instructions — Part 1 — Electricity

Item 1a — Enter the quantity of electricity that was PURCHASED AND 

PAID FOR BY THIS ESTABLISHMENT and delivered to this 

establishment site. Include quantities that were delivered in 1985, 

regardless of when payment was made. Exclude any quantities that 

were delivered from another establishment in your company even if 

these quantities were repurchased from them by your establishment. 

"Also, exclude any quantities that were purchased and paid for by a 

central purchasing entity separate from this establishment. In addition, 

exclude any quantities for which payment was made in-kind.

Item 1 b — Enter the TOTAL EXPENDITURE for the purchased quantities 

reported in item 1a. Include all expenditures regardless of when payment 

actually was made.

Item 2 - Enter the TOTAL QUANTITY OF ALL OTHER INPUTS OF 

ELECTRICITY FROM OUTSIDE THIS ESTABLISHMENT that were not 

reported in item 1a.

Item 3 — For purposes of this item, electrical cogeneration is defined as 

the production of electric energy and another form of useful energy 

(such as heat or steamKthrough the sequential use of energy. Enter the 

QUANTITY OF ELECTRICITY COGENERATED from all energy sources, 

including renewable sources.

Item 4 - Enter the TOTAL QUANTITY OF ELECTRICITY GENERATED 

DIRECTLY FROM SOLAR OR WIND POWER, GEOTHERMAL SOURCES, 

OR HYDROPOWER. Any electricity produced as part of a cogeneration 

process should be excluded (e.g., electricity generated from geothermal 

steam which is then itself used, should be included in item 3.)

Specific Instructions — Part 2 —Steam

NOTE — If you keep your steam records in pounds rather than Btu's, 

and do not have conversion factors available, use a factor of 1,000 Btu 

per pound of steam.

Item 1 a — Enter the quantity of steam that was PURCHASED AND 

PAID FOR BY THIS ESTABLISHMENT and delivered to this 

establishment site. Include quantities that were delivered in 1985, 

regardless of when payment was made. Exclude any quantities that 

were delivered from another establishment in your company even if 

these quantities were repurchased from them by your establishment. 

Also, exclude any quantities that were purchased and paid for by a 

centra! purchasing entity separate from this establishment. In addition, 

exclude any quantities for which payment was made in-kind.

Item 1b — Enter the TOTAL EXPENDITURE for the purchased quantities 

reported in item 1 a. Include all expenditures regardless of when payment 

actually was made.

Item 2 - Report all QUANTITIES OF STEAM BROUGHT IN FROM 

OUTSIDE THIS ESTABLISHMENT other than that reported in item 1 a.

Item 3 - Enter the TOTAL QUANTITY OF STEAM GENERATED ONSITE 

FROM SOLAR POWER AND GEOTHERMAL SOURCES.

Item 4 - Enter the TOTAL QUANTITY OF STEAM SOLD OR 

TRANSFERRED to other establishments.

Section III — COMMENTS — Please use this space for any 

explanations that may be essential in understanding your reported data.

Item 5 - Enter the TOTAL QUANTITY OF ALL ELECTRICITY 

GENERATED BY DIESEL GENERATORS AND ALL OTHER MEANS NOT 

INCLUDED IN ITEMS 3 OR 4 ABOVE.

Item 6 — For purposes of this item, utilities are companies that are 

engaged primarily in producing and/or delivering electricity.

Item 7 — Report all dispositions of electricity not covered in item 6.

Section IV - CERTIFICATION - Period covered by this report -

Enter the month and day of the beginning and the end of period your 

report covers. If a calendar year report: "From January 1 to 

December 31, 1985," if a fiscal year, specify which (such as "From 

December 1, 1984, to November 30, 1985)." If a part-year report is 

submitted because the establishment was not in operation or under your 

company's control for the entire year, specify the actual period covered: 

For example, "January 1, 1985 to August 1 5, 1985," or "June 1, 1985 

to December 31,1985."

i

EIA-846IF) - I I6-5-86)