p. 1 

# OAR Box 

# 1394 Prepped by Ollie Stewart



### Document

Number: 

# 24 ) II-B2 6 Docket Number: 

# A-94-5 2

Printed 7/3/20088:19:45AM

Sheet 24 of 56p ? ' » \ 

# /T- 6 -SL 4 FINA LTRI P REPOR T NONCONFIDENTIA LVERSIO N BASED O N PLAN T COMMENT S MEMORANDU M TO : FROM : DATE : SUBJECT : REFERENCE : Projec t file o f Reinforce dPlastic s Composite s Manufacturin g NESHA P Keit hBarnett , U . S . Environmental Protectio n Agency , Emissio n Standard s Divisio n Decembe r

28 , 200 0 Sit e visi t t o A.R.E . Inc . Reinforce dPlastic s Composite s Manufacturin g NESHAP , ES D Projec t No . 93/5 8 INTRODUCTIO N AN D PURPOS E Th e purpos e ofthi s visi t

wa s t o obtai n informatio n o n th e reinforce dplasti c composite s manufacturin g operation s at th e tw o A.R.E . Inc . facilitie s locate di n Ohio . Specifically w e wante dt o focu s o n th e captur e an dcontro l o f emission s fromthes e processes . II .

UI . PLAC E AN D DAT E

A.R.E . Inc . 50 0 Nav e Roa d Massillon , Ohi o 4464 8 330-830-780 0 ext . 20 1 Februar y 16 , 200 0 ATTENDEE S 

## HJ N 2 6 

## 200 1 EFAAIR[:C",<E T

Mr . Ralp hGatti , A.R.E . Inc . Mr . Chuc k

Taylor , G T Environmental , Inc . (consultan t t o A.R.E. ) Mr . KeithBarnett , U . S . Environmental Protectio n Agenc y Ms . Melani e Proctor , Pacifi c Environmental Service s (contracto r for USEPA ) IV . SIT E INFORMATIO N Thi s site visi t

covere dtw o facilities , th e manufacturin g facilit y i n Massillon , Ohio , an dth e facilit y in Moun t

Eaton , Ohio . Th e compan y hadprepare dadetaile drespons e t o alis t o f question s fo r

bot hfacilitie s prio r

t o th e sit e visit . Thi s informatio n i s include da s attachment s 1

1P. 3

an d2 . Subsequen t

t o th e sit e visit , A.R. E provide dadditional informatio n i n alette r date d February 23 , 2000 . Thi s include dinformatio n o n th e tw o stac k tes t reports , permi t

information , an dadeterminatio n fromEntrop y (th e compan y tha t performe dth e emission s test ) tha t th e exi t tunne l fromth e laminatin g are ai s no t anatural draf

t opening . Thi s informatio n ma y b e founda s Attachmen t

3 t o thi s tri p report . A.R. E originall y hadon e facilit y in Moun t

Eaton . Th e Ohi o EP A ha s arul e (Rul e 21-07(G)(2) ) tha t

limit s organi c compoun demission s fromany on e sourc e t o 4 0 pound s pe r da y an d8 pound s pe r

hour , o r require s 8 5 percen t

control . Th e Moun t

Eato n facilit

y coul d not mee t tha t requiremen t

withou t eithe r reducin g productio n b y 2/3 , o r retrofittin g add-o n controls . A.R.E . decide dtha t usin g add-o n control s was th e bes t solution , an dtha t

buildin g a ne w facilit

y designe dt o mee t

thes e requirement s woul db e easier tha t tryin g t o retrofi t

th e Moun t Eato n facilit

y withadd-o n controls . The y als o neede dt o expan dthei r productio n space . Th e decisio n t o buil dth e ne w facilit y wa s mad e i n January 1994 . A t tha t tim e A.R.E . was asmall busines s withles s than 30 0 employees . Th e company i s no w alarg e busines s wit hove r 50 0 employees . Th e emission s fromth e Moun t Eato n facilit

y in 199 3 (base di n toxi c releas e inventory reports ) wer e 4 8 ton s pe r year (tpy ) o f styren e and7 4 tp y o f

tota l HAP . I n 199 4 eniission s wer e 6 3 tp y o f

styren e and9 1 tp y o f

tota l HAP . I n 199 5 emission s wer e 5 7 tp y o f styren e an d7 0 tp y o f

tota l HAP . Th e othe r

HA P emitte dar e frompaintin g operations . I n August , 199 5 th e Massillo n facilit y starte dup . Du e t o th e siz e ofth e ne w Massillo n facility , Ohi o EP A require dal l major processe s t o mee t a9 5 percen t

emissio n reductio n requirement . Processe s tha t d o no t mee t th e 9 5 percen t requiremen t

mee t th e 4 0 lb/day an d8 lb/hr requiremen t

o f Rul e 21-07(G)(2) . Th e original pla

n wa s t o curtai l operation s at th e Moun t

Eato n facilit

y t o th e poin t

wher e th e facilit y woul dmee t

Ohi o EP A rule s onc e th e Massillo n facilit y starte dup . However , du e t o compan y growth , A.R.E . neede dt o kee p th e Moun t Eato n facilit

y operating . S o the y decide dt o retrofi t add-o n control s at

th e Moun t

Eato n facility . Thi s retrofi t was complete di n 1999 . Massillo n Facility Thi s facilit

y produce s cap s fo r

pick-u p trucks . Figur e 1 present s aproces s flo w diagram for thi s facility . Emissio n point s in Figur e 1 identifie db y P ar e proces s operations . Emissio n point s identifie db y "Z " ar e exemp t fromOhi o permittin g requirements . Emissio n point s identifie d b y "K " ar e coatin g operations . Figur e 1 als o show s th e portion s ofth e proces s tha t ar e containe d i n apermanen t

tota l enclosur e (PTE) . Tabl e 1 present s siz e andairflo w informatio n o n specifi c productio n areas . Mold s ar e store dnex t

t o th e laminatio n area . A mol di s take n fromstorag e throug hmol d maintenance , mol dcleanin g an dreleas e application , an dthe n enter s th e laminatio n are athroug hFigur e 1 . A.R.E. , Inc . Massillo n Facilit y Genera l Proces s Flo w Diagra ma s o f Februar y 11,2000 .

P00 2 Fiberglas s Spray-U p # 1

Geicoa t (drums ) Catalys t Defectiv e Part s Returne d

P00 3 Fiberglas s Spray-U p #2

P00 1 Exterio r Geicoa t

Waxe d Par t Mol d Regenerativ e Therma l Oxidize r (RTO ) Z30 7 Repai r Sandin g Boot h (Returns ) Z30 8 Pain t Repai r Boot h (Returns )

Repaire d Part s P01 0 Pain t Mi x Roo m P00 5 Pain t Gu n Cleaner s 1-4

K00 1 Pain t Spra y Boot h # 1 K00 2

Pain t Spra y Boot h #2 K00 3 Pain t Spra y Boot h # 3 K00 4 Pain t Spra y Boot h # 4

Fiberglas s Par t P01 1 Mol d Cleanin g an d Releas e Applicatio n Boot h Z31 8 Railin g Installatio n Pain t Gu n Cleaners : Z310,Z311,Z312,Z31 3 Locate d throughou t th e sho p

Z30 1 Mol d Maintenanc e Z30 3 Fossline r Boot h Eac h Boot h i s a n Enclosur e Painte d Par t

Z30 2 Touch-U p Are a

Z31 4 Railin g Adhesiv e Applicaito n Z31 5

Gluin g Statio n Pelxu s Materia l Z31 6

Rubbe r Sea l Applicatio n (Lids ) Z31 7

Plasti c Tri m Applicatio n (Lids ) P00 6 & P00 7

Sandin g & Grindin g Lid s & Cap s Z30 9 Pain t Repai r Sandin g an d Grindin g Boot h

P00 9 Fina l Pre p Are a Z31 9 Fina l Assembl y Are a

*•

j* .

### TABL E 1 . A.R.E. , INC , MASSILLON FACILIT Y PTE AN

D SPRA Y BOOTH DESIG

N INFORMATION . PT E Descriptio n Mol d Maintenanc e Resi n Mi xRoo m Glas s Roo m Geicoa t Boot h Geicoa t Tunne l # 1 Laminat e Roo m Resi n Tunne l # 2 Exi t Tunne l # 3 Tota l fro m Glas s Roo m Pain t Boot h # 1 Pain t Boot h # 2 Pain t Boot h # 3 Pain t Boot h # 4 Pain t Mi xRoo m Tota l t o RTO * Lengt h (ft ) 3 0 28.6 7 164.6 7 25.3 3 78.6 7 6 8 78.6 7 8 4 

## |f" " 

# " 5 4 5 4 5 4 5 4 38.6 7 Widt h

(ft ) 1 8 20.6 7 6 8 1 9 1 1 2 8 1 0 1 0 1 3 1 3 1 3 1 3 2 0 Heigh t (ft ) 1 1 2 2 2 7 9.2 5 8.7 5 11.2 5 8.7 5 8.7 5 1 1 1 1 1 1 1 1 13.6 7 Volum e (cuft ) 5,94 0 13,03 7 302,33 4 4,45 2 7,57 2 21,42 0 6,88 4 7,35 0 »>»|^||| | 7,72 2 7,72 2 7,72 2 7,72 2 10,57 2 Exhaus t

(cfm ) 8,70 0 90 0 'T'-'-CB:-'* CY-* -

- 13,50 0 6,60 0 14,94 0 6,50 0 8,70 0 50,24 0 12,50 0 12,50 0 12,50 0 12,50 0 1,00 0 109,94 0 Ai r Exchange s

(#/min ) 1. 5 0. 1

~ :7$&'4- ; ?>,; :

/ .W.^it-'J-V' i 3. 0 0. 9 0. 7 0. 9 1. 2 ' . - * V C 1. 6 1. 6 1. 6 1. 6 0. 1 Opening s

Descriptio n 17@(1.5x1.5 ) Non e 4 @ (5x2) ; 1 @(10x4 ) 1 @ (16x6.67 ) 2 @ (11x4 ) 2 @ (10x8) ; 1 @(20 x 2 @ (10x4 ) 2 @ (10x4 )

• i * i r

T Non e Non e Non e Non e Non e Are a 38.2 5 N/ A 40. 0 106. 7 88. 0 320. 0 80. 0 80. 0 •_ N/ A N/ A N/ A N/ A N/ A Comment s Thi s uni t i s unde rconstructio n Exhaust s int o Glas s Roo m NDO s ar e 4 louvere d ai rintak e duct s i n roo f Openin g insid e Glas s Roo m Opening s insid e Glas s Roo m Opening s insid e Glas s Roo m Opening s insid e Glas s Roo m On e openin g insid e an d on e ND O outsid e Eac h boot h consist s o f a separat e paintin g roo m an d curin g oven .

Include s Mol d Maintenance , Glas s Room , 4 Pain t Spra yBooth s an d Pain t Mi xRoom .

02/15/200 0

*•P. 6



### atunnel . The tunne

l entranc e has arol

l u p door tha t i s close dunles s amol

di s bein g move dint o th e tunnel . A mol

dcleanin g an dreleas e spra

y boot htha t wil l b e ductedt o th e regenerativ e therma l oxidize r (RTO ) wa s unde

r construction a

t the tim e ofth e sit e visit . Thi s boot

hwil l be insid e the PT E an dwil l b e assume

dt o mee t 10 0 percen t capture . Som

e mino r mol drepair s ar

e performe di n th e mol dmaintenanc e are a(Z301) . Th e lamination are aconsist s o f tw o spra y booths . Th

e first i s th e ge l coa t boot h(P001 ) wher e the ge l coa t i s applie dt o th e mold . Th

e secon di s alon g laminat e spra y boot h(6 8 fee t x 2 8 feet ) wher e tw o layers of

laminat e ar e applie dusin g atomizedspray-u

p (choppe r guns ) a t tw o differen t station s (P00 2 an

dP003) . The resin contain s 3 6 percen t styrene , an

dth e ge l coa t contain s u p t o 3 8 percen

t styrene b y weight . However , th e facilit y calculate s thei

r potentia l t o emi t assumin g a4 2 percen

t resi n HA P conten t becaus e thei

r ai r emission s permi

t allow s the mt o us e resin wit

hu p t o 4 2 percen

t styrene . The ai

r exchange rate s ar

e 3 pe r minut e i n th e ge l coa t boot han d0. 7 pe r minut e i n th e laminat

e spra y booth . Roll-out

ofth e first

laye r of laminat e take s plac e betwee

n spray-u p are a# 1 an

d#2 . Roll-ou

t ofth e secon

dlaminat e laye r take s plac e outsid

e th e spra y boot hbu t withi n th e PTE . Afte

r roll-out th e part s exi

t th e PTE througha84 foo

t tunnel . Th

e resin cur e tim e i s approximatel

y 9 0 minutes . Curin

g ofth e resin i s completedi n the exi t tunnel . Th

e tunnel itself

i s ventedt o th e RTO . For

thi s reason , th e tunne

l exi t i s not consideredanatura

l draf t opening (NDO ) (Se e Attachmen t 3) . A t th e tim e ofth e visit , the facilit y wa s makin

g improvements t o th e seal s on the bottom s ofth e roll-u p doors . Th e resin an dge l coa t spra y booth s wer

e designe dt o mee t OSH A requirement s fo

r worke r exposure . Ther

e wer e n o specia l provision s mad

e i n th e desig n ofth e spra

y booth s becaus e they were going int o apermanen

t total enclosure . A s show

n i n Figur e 1 , th e facilit

y me t th e requirement s fo

r aPT E b y buildin g awal l aroun dth e laminatio

n are awher

e th e spra y booth s ar e located . The wall s ar

e cinde r bloc k wall s tha t reac hfromthe floor

t o th e buildin

g roof . Th e roo f i s 2 7 fee t above the floor. Ther

e ar e vent s tha t route ai r fromth e PTE t o the RT O i n th e roof s ofth e thre e spra

y booth s (P001 , P002 , an

dP003) , th e ge

l coa t tunnel , th e resi

n tunnel , an

d the exi t tunnel . The onl

y natura l draf t opening s (NDO ) ar

e 4 louveredai

r intak e duct s hig hi n the wall s nea r th e roof . Thes e ND O ope

n insid e the building . Mor

e specifi c desig n informatio

n i n the booth s an denclosure s ma

y b e foun di n attachmen

t 1 . Th e PTE desig

n wa s done b

y Q Sourc e i

n Cincinnati , Ohio , an

dG T Environmental . The PTE i s no t

ai r conditioned . Ther

e ar e 4 ai r makeu p fans tha t have maximu

mflow rate s o f 40,00 0 cfi n each . The ai

r flow i s sufficien

t t o maintai n a n acceptabl e interior

temperature . The temperatur

e i n th e lamination are ai

n summe r i s approximatel

y th e sam e a s th e outside ambien t temperature , except

tha t i t lag s a n hou r o r s o behin doutside temperatur

e changes . I

n th e summe r th e temperatur

e ca n reachth e 90s . I

n winte r th e makeu

p ai r i s heated . Afte r th e part s exi

t th e tunnel , railing s an

dothe r part s ar e addedan dthe y ar e painte di n one o f 4 spra y booths . The pain

t spra y booth s ar

e als o ventedt o th e RT O an dals o mee t the requirement s o f

EP A Metho d204 fo

r aPTE . Eac

hspra y boot hha s tw o zones , aspra

y zon e an d aove n zone . Part s remai

n i n th e spra y booth s fo

r approximatel

y 44 minutes , o f

whic h22 minute s i s pain t application an

d2 2 minute s i s pain

t drying . Th

e par t doe s not exi t th e spra y boot hunti l th e pain t i s completel

y dry . Al l operation s subsequen

t t o th e laminatio

n are awil l not b e covere dP. 7

by th e reinforce dplasti c composite s NESHAP . Th e paintin g operation s will b e covere dby th e plasti c part s coatin g NESHAP . Resi n an dge l coat

us e for th e Massillo n facilit

y i n 199 7 wer e 3,539,72 8 and584,86 6 pound s respectively . Th e RT O operate s at all time s th e facilit

y operates . Th e RT O hada n averag e destructio n efficiency o f 98.2 7 percen t

durin g aDecembe r

199 5 test . Th e stat e permi t require s a9 5 percen t

destructio n efficiency . A t th e same tim e th e testin g company certifie dtha t th e enclosur e mee t

th e requirement s o f

EP A Metho d20 4 for

aPTE . Th e emission s at

th e RT O inlet

wer e measure da s 69.2 7 pound s pe r hou r a s carbo n i

n th e 199 5 test . Approximatel y 5 7 percen t ofth e mas s flow t o th e RT O i s styren e fromth e ope n moldin g operations . Th e remainder i s variou s solvent s fromth e paintin g operations . Th e inlet concentratio n t o th e RT O wa s 43 1 ppm . Th e relativ e ai r flows ar e 50,24 0 acf

mfromth e ope n moldin g operation s an d51,00 0 acf mfromth e paintin g operations . Not e tha t al l paint spray booth s canno t

operat e in th e spray mod e at th e same tim e if

all othe r unit s ar e operating . Thi s facilit

y wa s reteste do n Jun e 12 , 2000 . Th e RT O agai n me t th e 9 5 percen t destructio n requiremen t

an dth e PT E was agai n certifie da s meetin g th e requirement s o f EP A Metho d204 . Ther e ar e tw o resi n storag e tank s locate dinsid e th e buildin g tha t ven t t o th e RTO . Ther e ar e thre e tank s i n th e close dresi n mix room . Th e tank s ven t int o th e room , an dth e roo mvent s int o th e laminatio n are aPTE . Th e add-o n control s allo w th e facilit y t o hav e flexibility i

n thei r operations . The y ca

n us e higher solven t paint s an dhigher

HA P resin s than woul db e allowe dif the y di dno t

hav e th e add

o n controls . Worke r

exposur e t o styren e i n th e laminatio n area s was recentl y measure da s 11 6 pp mfor th e choppe r

gu n operato r

whe n sprayin g i s actuall y takin g place . That i s abou t 2 0 percen t ofth e time . Concentration s fo r othe r worker s i n th e spray booth s wer e 4 3 ppm . Thi s facilit y meet s th e voluntary OSH A standar do f 5 0 pp mfor

a n 8-hou r average . Th e spra

y gu n operator s wea r

respirator s withcharcoa l filters a s aprecautionary measure . Any othe r worker s withany exposur e t o 5 0 pp mo r mor e o f styren e ar e als o require db y compan y rule s t o wear respirators . Thi s facilit

y doe s not

us e any flo w coater s o r

fluidimpingement

technolog y t o appl y resin . Th e state dreaso n wa s the y believ e tha t flow coater s d o not

work wel l whe n yo u hav e vertical surfaces . Startu p fromth e weeken dshutdow n begin s o n Sunday at 8:0 0 p maridtake s abou t 2 hours . Th e RT O typicall y operate s at 1500 ° F , but

i s allowe dt o g o a s lo w a s 1450 ° F . The y d o not hav e continuou s emissio n monitor s o n th e RTO , the y mus t continuousl y monito r

th e RT O temperature . Th e original capital cos t

an doperatin g cost s ofth e syste mar e show n i n attachmen t

1 . Th e cos t impac t ofth e contro l devic e di dincreas e th e price s for th e truc k caps .P. 8

Th e bigges t

technica l challeng e fo r

th e contro l syste mi s properl y balancin g th e air flow . Yo u mus t kee p th e enclosur e unde r negativ e pressure . However , to o muc hnegativ e pressur e i n th e enclosur e make s th e equipmen t work harde r the n necessary t o maintai n th e airflo w ou t ofth e enclosure . Th e damper s fo r th e air handlin g syste mar e controlle dfromth e RT O contro l room . Moun t Eato n Facility Th e Moun t

Eato n facilit

y doe s custo mmoldin g an dproduce s th e tool s for bothMoun t Eato n an dMassillon . Thi s facilit y i s abou t 1/ 3 th e siz e o f

Massillo n o n asquar e footag e basis . Th e type s o f

part s produce dat

Moun t Eato n includ e roofto p carriers , tanneau covers , and equipmen t

covers . A t

on e tim e the y als o produce dcusto mcar bodies . Th e larges t

par t siz e i s approximatel y 12 ' x 4 ' x 4' . Thoug hthi s facilit y i s 1/ 3 th e siz e o f

Massillo n in asquar e footag e basis , i t use s les s tha n 1/

3 ofth e amoun t

o f resi n use dat

Massillon . I n 199 7 (prio r t o th e installatio n ofth e RTO) , thi s facilit y use d174,62 2 lb . o f

resi n and16,55 5 lb . o f

ge l coat , whic h wer e les s tha n 5 percen t

o f tota l material s use db y A.R.E . Thi s facilit

y wa s th e original facilit

y fo r A.R.E . tha t

evolve dfrom aon e roo marea . Base d o n th e succes s ofth e contro l syste mat th e Massillo n facilit

y andth e nee dt o accommodat e growth , A.R.E . decide dt o retrofi t Moun t Eato n withcontrols . The y d o no t conside r retrofi t t o b e technicall y challengin g i f sufficien t floor spac e i s available . The y buil t PT E in th e existin g buildin g an dthe n move dexistin g spray booth s insid e th e PTE . Th e contro l devic e at Moun t Eato n wa s starte du p i n Marc ho f 1999 . Figur e 2 present s th e curren t facilit y layou t an dTabl e 2 present s desig n informatio n o n individual spray booths . Mor e detaile ddesig n an dcos t informatio n ar e presente din Attachmen t

2 . Ther e ar e thre e spray booth s andalarg e componen t spray-up are ai

n th e PTE . On e spray boot hi s fo r

ge l coat , an dth e othe r

tw o ar e fo r

resi n application . Mold s ente r th e PTE , andpart s exit , throug hlarg e roll-u p doors . Th e door s ar e kep t close ddurin g normal operation . Becaus e thi s i s amuc hlowe r

volum e operation , tunnel s t o allo w curin g t o b e complete dar e not necessary . Th e Moun t

Eato n facilit

y als o ha s aresi n transfe r moldin g operation . Thi s include s age l coa t spray booth . Neithe r

o f thes e operation s i s vente dt o th e RTO . Th e resi n mi x roo mand mol dfabricatio n area s als o d o not ven t t o th e RTO . Mold s for

bot hth e Massillo n an dMoun t Eato n facilit

y ar e fabricate dat

Moun t Eaton . Ther e ar e 4 pain t

spray booth s at

th e Moun t

Eato n facility . Thes e booth s wer e presen t prio r t o th e retrofi t

ofth e RTO . Eac hboot hi s aseparat e PTE . Thes e booth s d o not hav eFigur e 2 . A.R.E. , Inc . Moun t Eato n Facilit y General Proces s Flo w Diagra ma s of Februar y 11,2000 .

Catalys t

o o Geicoa t (drums ) Catalys t Total Enclosur e -

R01 3 Fiberglas s Spray-U p # 1 R01 4 Fiberglas s Spray-U p # 2

R01 2 Geicoa t Boot h

Z12 9 Mol d Maintenanc e R01 6 Larg e Componen t Fiberglas s Spray-U p Are a Regenerativ e Therma l Oxidize r (RTO ) Pain t Mix Roo m Z112-Z11 5 Pain t Gu n Cleaner

s 1- 4 Plan t # 2 Mol d Fabricatio n Z12 8 Sandin g an d Grindin g R008 - Geicoa t an d Prime rBooth# 1 R009-Gelcoa t an d Prime rBoot h # 2 R010-Cerami c Spray-U p Are a R011-Spray-U p Are a

R00 4 Pain t Spra y Boot h # 1 R00 5

Pain t Spra y Boot h #2 R00 6 Pain t Spra y Boot h # 3 R00 7 Pain t Spra y Boot h # 4

Waxe d Par t Mol d

Z12 0 Weldin g Are a Fiberglas s Par t Z12 3 Fossline r Boot h

Z12 1 WoodSho p P00 3 Tri m Boot h P00 1 RT M Equipmen t Z12 2 RT M Tan k

R00 3 Geicoa t Boot h Z127 Foa m Sandin g

P00 4 Sanding / Grindin g Boot h Eac h Boot h i s a n Enclosur e t Painte d Par t Z116-Z11 7 Pain t Gu n Cleaner s Locate d throughou t th e facilit y

R01 5 Prime r Boot h

P00 2 Pre p Are a Z12 6 CN C Cuttin g Roo m

* • c oV TABL E 2 . A.R.E. , INC , MOUN T EATO N FACILIT Y PT E AN D SPRA Y BOOT H DESIG N INFORMATION . PT E Descriptio n Lengt h (ft ) Widt h

(« ) Heigh t (ft ) Volum e (cuft ) Exhaust

(cfm ) Ai r Exchange s

(#/min ) Opening s

Descriptio n Are a Comment s Glassroo m 8 5 7 5 2 5 159,37 5 1 @ ( 8 x6.33) ; 1 @ ( 8 x8 ) 114. 6 NDO s fo rpart s egres s an d mol d ingress/egres s Geicoa t Boot h 17. 5 1 5 1 2 3,15 0 5,89 0 1. 9 Non e N/ A Openin g insid e Glas s Roo m Geicoa t Flash-Off Are a 4 0 1 6 5,12 0 4,93 0 1. 0 Non e N/ A Ope n are a withi n Glas s Roo m Spray-U p # 1 1 8 1 6 1 2 3,45 6 7,58 0 2. 2 Non e N/ A Openin g insid e Glas s Roo m Spray-U p # 2 1 8 1 6 1 2 3,45 6 7,98 0 2. 3 Non e N/ A Openin g insid e Glas s Roo m Rollou t Flash-Off Are a 4,68 0 Ope n are a withi n Glas s Roo m Tota l fro m Glas s Roo m mm 31,06 0 

# tymm&m :$m r« "

V O Pain t Boot h # 1 2 7 1 4 3,40 2 6,30 0 1. 9 Pain t Boot h # 2 2 7 1 4 3,40 2 6,20 0 1. 8 Pain t Boot h # 3 2 7 1 4 3,40 2 3,84 0 1. 1 Pain t Boot h # 4 2 7 1 4 3,40 2 3,86 0 1. 1 Non e Non e Non e Non e N/ A N/ A N/ A N/ A Al l fou rpain t spra ybooth s hav e tw o mode s (spra y an d bake) . Th e flowrat e i n th e bake mod e i s les s tha n th e spra ymode . Eithe rboot h # 1 o r# 2 i s i n th e bake mod e whe n al l unit s ar e i n operation . Pain t Mi xRoo m 28. 5 8 1 0 2,28 0 1,00 0 0. 4 Non e N/ A Tota l t o RTO * 50,00 0 Include s Glas s Room , 4 Pain t SprayBooth s an d Pain t Mi xRoom . Not e tha t al l fou rPain t SprayBooth s canno t b e i n th e "spray " mod e whe n al l othe runit s ar e operating .

02/15/200 0

oP.1 1

separat e spray an dove n zones . Bot hoperation s tak e plac e i n th e same zone . Part s ar e kep t i n th e PT E unti l dry . Th e paint spray booth s an dpaint

mix roo mvent

t o th e RTO . Contro l Equipmen t

Maintenanc e an dCost s ARE . ha s amaintenanc e contrac t withDurr , th e compan y wh o manufacture dth e RTO . Dur r no w ha s th e responsibility fo r all maintenanc e ofth e RT O an dreceive s afixedfe e ever y month . Thi s give s Dur r

a n incentiv e t o kee p th e RT O operatin g a s efficiently a s possibl e t o reduc e maintenanc e costs . The y als o upgrad e a s necessar y t o balanc e resourc e us e andequipment longevity . Ther e i s aDur r employe e o n sit e wh o cover s bot hfacilities . Dur r can als o troubleshoo t

RT O problem s remotel y throug hamodem . Prio r t o thi s contract , A.R. E performe dmaintenanc e themselves . A.R.E . personne l state d tha t the y believ e cos t

estimate s for

RT O rarel y tak e int o accoun t repai r cost s for fans , andburne r parts . A.R. E ha s fixedth e lif e cycl e cost s ove r

te n year s a s aresul t

ofth e contract s withDurr . A.R.E . sai dtha t

th e cos t o f natura l gas , andth e tota l syste mpressur e dro p hadincrease dove r time . A.R.E . choos e t o us e a n RT O rathe r

than ahybri dconcentrator/oxidize r syste mbecaus e o f concern s relate dt o th e technica l feasibilit y o f concentrator s withstyren e andmultipl e othe r VO C constituents . The y als o ha dconcern s that , becaus e ofth e variety o f solvent s in th e paintin g operations , th e performanc e of ahybri dsyste mmight b e mor e variabl e tha t

aRT O alone . When A.R.E . retrofitte dadd-o n control s at Moun t Eaton , the y sa w n o reaso n t o chang e th e typ e o f add

o n contro l becaus e th e Massillo n contro l syste mwas workin g well , andth e Moun t Eato n facilit

y als o ha dstyren e emission s an dpaintin g operations .

1 0P.1 2 

### f\ 44P H

### r\f^e,M"

V 4 -



## A.R.E. , Inc . 

# Massillon , Ohi

o (Ohi o EP A Facility No . 15-76-13-1793 ) Respons e t

o U S EP A MACT Question s

Februar y 16 , 200 0P.1 3

A.R.E. , Inc . Massillon , Ohi o (Ohi o EP A Facilit y No . 15-76-13-1793 ) Respons e to U S EP

A MAC T Question s - February 16 , 200 0 1 . ADD-O N CONTRO L DEVIC E TECHNICA L DATA a. Hazardou s ai rpollutan t(HAP ) concentratio n atth e inle tto th e contro l device . Performanc e testin g conducte da t th e Massillo n facilit

y i n Decembe r

199 5 demonstrate dan averag e non-methan e hydrocarbo n (NMHC ) concentratio n at th e Regenerativ e Therma l Oxidize r (RTO ) inle t

o f 431. 3 ppm . Thi s include s styren e emission s fromcomposit e fabricatin g processe s a s wel l a s othe r volatil e organi c compoun d(VOC ) an dhazardou s ai r pollutan t (HAP ) emission s fro

mfabricatin g an dpaintin g operations . Individual HAP s hav e not bee n identified . b . Flo w rat e t o th e add-o n contro l device . Th e Decembe r

199 5 perfonnanc e tes t

demonstrate da

n averag e flo w rate t o th e RT O o f 90,53 1 actua l cubi c feet

pe r minut e (acfm) . Th e RT O ha s bee n modifie dsinc e tha t dat e with th e installatio n of areplacemen t cerami c bed . Th e current

calculate dinle t

ai r flo w rat e t o th e RT O i s 109,94 0 acfm . Additiona l performanc e testin g i s schedule dfo r th e summe r

o f 2000 . Tha t testin g wil l provid e dat at o confirmth e curren t inle t flo w rate . [Note : Th e RT O ha dadesig n inle t flowrate o f

100,00 0 cf

ma s originall y equipped . Recen t change s t o th e cerami c be dhav e increase dth e desig n inle t flowrat e to " 115,00 0 cfm. ] c . Annua l operatin g hour s o f th e contro l device . A.R.E. , Inc . estimate s tha t th e RT O wil l operat e for approximatel y 6,10 0 hour s annually . Thi s i s basedo n operatin g 2 4 hr/day for 5 days/week . d . Statu s o f

contro l devic e durin g non-operationa l hours . Th e Massillo n RT O i s shu tdow n durin g non-production period s (weekend s an d holidays) . e . Destructio n efficienc y tes tresult s o n th e add-o n contro l device . Th e Decembe r

199 5 performanc e tes t

demonstrate da

n averag e destructio n efficienc y o f 98.2 7 percen t

(%) . [Note : Th e stat e installatio n permi t require s a95 % destructio n efficiency. ] f . Metho d o f

demonstratin g continuou s complianc e wit h destructio n efficienc y demonstrate d durin g testin g (continuou s emissio n monitorin g system s (CEMS ) o r continuou s paramete rmonitorin g system s (CPMS) , an d parameter s monitore d i f usin g CPMS) . Page 1 o f 7P.1 4

Complianc e withth e destructio n efficienc y require dby th e constructio n permi t (i.e. , 95% ) i s demonstrate db y th e operatio n ofth e RT O a t atemperatur e o f

1,500°F . A continuou s temperatur e recorde r

document s that

thi s operatin g temperatur e i s maintained . g . I s destructio n efficienc y testin g require d annually , ever y 5 years , o ratpermi trenewal ? Destructio n efficienc y testin g wa s require db y th e origina l installatio n permit . Thi s i s th e testin g performe di n Decembe r 1995 . Th e Canto n Ai r

Agenc y ha s requeste dadditiona l testin g tha t

wil l b e performe di n th e summe r 2000 . A.R.E. , Inc . expect s aregula r tes t schedul e wil l b e establishe di n th e Titl e V operatin g permi t fo r th e facility . 2 . ADD-O N CONTRO L DEVIC E COS T DAT A •XA^* - * • J U a . Add-o n contro l devic e capita l cos tan d yea ro f cos tdata . ^ ,Tr ^ Th e tota l capita l cos t

ofth e RT O wa s $1,463,00 0 (199 5 dollars) . <** ^ b . Instrumentatio n cost , freigh tcost , an d sale s tax . t&f&o (*§ Instrumentatio n cos t

- $ 0 (n o instrumentatio n purchased ) Freigh t cost - $133,00 0 Installatio n cos t

- $304,00 0 Sale s ta x - A.R.E. , Inc . receive dastat e tax exemptio n fo r ai r pollutio n contro l equipmen t c . Electrica l powe rconsumptio n an d cos tassociate d wit h add-o n contro l devic e operation . Th e RT O use s approximatel y 20 0 kWo f powe r eac hhou r

durin g regular

operation . Th e curren t cos t i s $.065277/k

Whour . d . Fuel usag e an d cos tassociate d with add-o n contro l devic e operation . Th e RT O use s approximatel y 8,23 7 c f o f natura l ga s eac h hou r

durin g regular

operation . Th e curren t cos t i s $3.22/1,00 0 cf

. e . Contro l devic e sit e preparatio n cost s an d buildin g cos tt o hous e contro l device . Th e RT O was installe do n aconcret e pa dadjacen t t o th e productio n facility . Th e tota l site preparatio n cost s fo r

th e RT O ar e estimate dat $70,000 . f . Contro l devic e maintenanc e costs . Th e maintenanc e cost s ofth e RT O ar e estimate dat $6,08 1 pe r

month . g . Overhead , propert y tax , insurance , an d administratio n cos tassociate d wit h th e add-o n contro l device . Overhea d- $3,500/y r Pag e 2 o f 7P.1 5

Property ta

x - A.R.E. , Inc . receive dastat e tax exemptio n for ai r pollutio n contro l equipmen t Insuranc e - $3,500/y r Administration

- $19,500/y r h . Recordkeepin g an dreportin g tim e an dcost s associate dwit hth e add-o n contro l device , lis t o f record s an dreport s currentl y required , an dtim e an dcost s t o prepar e thes e reports . Dail y RT O inspection s - l A hou r pe r day x 25 4 day s x $24/h r

= $3,048/y r Malfunctio n Report s - 1 Vzhou r x 1 2 events/y r

x $24/hr = $ 432/y r [Note : A.R.E. , Inc . assume s othe r significan t

monitoring , recordkeepin g an dreportin g cost s woul db e incurre dregardles s o f th e presenc e ofth e add-o n contro l syste m(i.e. , materia l usag e rate s an duncontrolle demission s rates). ] 3 . CAPTUR E SYSTE M TECHNICA LDAT A Pleas e refer

t o th e genera l proces s flo w diagra mi n Exhibi t A fo r additiona l informatio n relate d t o th e PTE s a

t th e A.R.E. , Inc . Massillo n facility . a . Numbe r

of permanen t

tota l enclosure s (PTEs ) tha t captur e HA P emissions . Ther e are eigh t

PTE s at th e Massillo n facility . Th e eigh t PTE s are : 1 . Glas s Roo m(include s geicoat an dfiberglass resi n spray-u p operations ) 2 . Resi n Mi x Roo m(resi n storag e an dmixin g tanks ) 3 . Mol dCleanin g an dReleas e Applicatio n Roo m(under construction ) 4 . Fou r Pain t Spray Booth s 5 . Pain t Mi x Roo m [Note : Th e four

Pain t Spray Booth s an dth e Pain t Mi x Roo minvolv e operation s tha t ar e no t include di n th e reinforce dplasti c composite s MAC T standard. ] b . Lis to f

HA Pemissio n point s capture d b y eac h PT E Glas s Roo m 1 . Exterio r

Geicoa t Boot han dflash-of

f tunne l 2 . Fiberglass/Resi n Spray-U p # 1 an dflash-of f tunne l 3 . Fiberglass/Resi n Spray-U p # 2 [Note : Fabricate dcomponent s ar e retaine di n th e Glas s Roo munti l full y cured . Component s exi t th e Glas s Roo mthroug hth e exi t tunnel. ]

Page 3 of 7P.1 6

Resi n Mi x Roo m 1 . Neat resi n day tan k 2 . Mixin g tan k 3 . Mixe dresi n day tank [Note : Emission s fromth e Resi n Mi x Roo mare vente dint o th e Glas s Room. ] Mol dCleanin g an dReleas e Applicatio n Roo m 1 . Mol dcleanin g an dreleas e applicatio n lin e Pain t Spray Booth s # 1 - #4 1 . Eac hPain t

Spray Boothconsist s o f

apain t roo man dcurin g oven . Pain t Mi x Roo m 1 . Pain t mixin g equipmen t 2 . Pain t gu n cleanin g unit s c . Lis t o f HA P emissio n point s no t capture db y PTE s Al l ofth e operation s associate dwithth e reinforce dplasti c composite s MAC T standar dtha t hav e HA P emission s ar e capture db y aPTE . Th e Pain t Repai r Boothan dth e Pain t

Touch-U p A

f e ahav e HA P emission s associate dwith th e applicatio n o f

paint s (coatings ) tha t

ar e no t capture db y aPTE . Thes e emission s unit s ar e no t include di n th e reinforce dplasti c composite s MAC T standard . d . Dimension s o f

eac h PT E (length x widt h x height ) Pleas e refe r

t o th e tabl e i n Exhibi t

B . e . Dimension s o f

natura l draf

topening s (NDOs ) an d fac e velocit y acros s NDO s Pleas e refe r

t o th e tabl e i n Exhibi t

B . f . Numbe ro f

ai rchange s pe rminut e fo reac h PT E Pleas e refe r

t o th e tabl e i n Exhibi t

B . g . Measure d HA Pconcentratio n (ppm ) i n eac h PTE Persona l ai r

samplin g (OSHA ) ha s identifie dstyren e concentration s withi n th e Glas s Roo m i n th e rang e o f

5 0 ppm . Styren e concentration s withi n th e Geicoa t Boothan dth e Fiberglass/Resi n Spray-U p Booth s ca n excee d10 0 ppm . Pag e 4 o f 7P.1 7

h . Numbe r

an dsiz e o f

permanentl y ope n door s o r an y othe r

opening s i n th e PT E Pleas e refer

to th e tabl e in Exhibi t

B . i . Basi c PT E material s (walls/doors/windows/ceiling/Iighting ) Wall s - concret e bloc k an ddr y wal l Door s - metal Window s - non e Ceilin g - metal Lightin g - halogenate d(explosio n proo f i n th e Exterio r

Geicoa t

Boothan d Fiberglass/Resi n Spray-U p Booths ) j . Basi c PT E safet y equipmen t (LE Lmonitors/alar mbells/alar msignals ) Airflo w i s sufficient

t o preven t

unacceptabl e concentration s frombuildin g up in any PTE . Non e ofth e PTE s ha s any specia l safet y monitorin g equipment . k . Basi c instrumentatio n (differentia l pressur e monitor/surg e protector/alarm ) Th e inheren t

desig n o f

th e PT E (fan s an dairflow ) ensure s tha t th e require dAirflo w i s sufficien t t o preven t

unacceptabl e concentration s frombuildin g u p i n an y PTE . Non e ofth e PTE s ha s an y specia l safet y monitorin g equipment . I . Louvers/make-u p ai r fa n use dwit hPTEs ? Pleas e refe r

t o th e tabl e i n Exhibi t

B . - - m . Ai r conditionin g use dwit hPTEs ? Ai r conditionin g i s no t

needed . Th e ai r

flow i s sufficient

t o maintai n a n acceptabl e interio r temperature . n . Doe s eac hPT E mee t EP A Metho d20 4 criteri afo raPTE ? Yes . Refe r

t o th e informatio n an ddat afromth e Decembe r 199 5 tes t repor t tha t document s th e performanc e o f

eac hPT E (se e Exhibi t

C) . [Note : Th e Mol dCleanin g an dReleas e Applicatio n Boothi s currentl y unde r construction . Thi s PT E wil l b e teste dpursuan t t o Metho d20 4 durin g th e testin g planne dfor th e summe r o f 2000. ] o . Captur e efficienc y tes t result s o r

PT E determinatio n o n eac hPT E Refe r t o th e informatio n an ddat afromth e Decembe r 199 5 tes t repor t tha t document s th e perfonnanc e o f

eac hPT E (se e Exhibi t

C) . Page 5 o f 7P.1 8

p . Metho dof

demonstratin g continuou s complianc e wit hcaptur e efficienc y Th e RT O flowrate an dothe r inheren t desig n feature s o f

eac hPT E ensur e that

th e PTE s continuousl y perfor

ma s demonstrate ddurin g th e Metho d20 4 testing . q . Captur e efficienc y testin g require dannually , ever y 5 years , o r a t permi t renewal ? Testin g pursuan t

to Metho d20 4 wa s require db y th e origina l installatio n permit . Thi s i s th e testin g performe di n Decembe r 1995 . Th e Canto n Ai r

Agenc y ha s requeste dadditional testin g tha t

wil l b e performe di n th e summe r 2000 . A.R.E. , Inc . expect s aregular tes t schedul e wil l b e establishe di n th e Titl e V operatin g permi t for th e facility . 4 . CAPTUR E SYSTE M COS T DAT A a . Capita l cos t

o f PTE s an dyea r

o f th e cos t dat a Th e tota l capital cos t

ofth e PT E fo

r th e Glas s Roo mwa s $350,00 0 (199 9 dollars) . Th e tota l capital cos t

ofth e PT E fo

r th e Resi n Mi x Roo mwa s $250,00 0 (199 9 dollars) . Th e tota l estimate dcapita l cos t ofth e PT E for

th e Mol dCleanin g an dReleas e Applicatio n Roo mi s $37,60 0 (199 9 dollars) . b . Incrementa l operatin g an dmaintenanc e cost s o f th e PTE s Th e tota l annua l operatin g cos t ofth e PTE s fo r

th e Glas s Roo man dResi n Mi x Roo mi s estimate dat

$6,500 . Th e tota l annual operatin g cos t ofth e PT E for

th e Mol dCleanin g ancTReleas e Applicatio n Roo mi s estimate dat

$3,500 . 5 . DUCTWOR K

TECHNICA LDAT A a . Basi c ductin g material s Th e ductwork

i s steel , circular

an dnon-insulated . b . Basi c ductin g configuratio n Refe r t o th e drawing s i n Exhibi t D . c . Ho w i s ductwor kjoine d prio rt o add-o n contro l device ? Rin g an dbol t

withseale d(caulked ) joints . d . Measured/estimated/assume d velocit y o f ga s strea m i n ductwork ? Th e Decembe r

199 5 performanc e tes t

demonstrate da n averag e velocit y o f 45.4 7 feet

pe r secon d(fps ) i n th e duc t

a t th e inlet ofth e RTO . Additiona l performanc e testin g i s schedule d fo r th e summe r

o f 2000 . Tha t

testin g wil l provid e dat at o confirmth e curren t inle t velocity . Pag e 6 o f 7P.1 9

[Note : Th e RT O ha dadesig n inle t flowrat e o f

100,00 0 cf

ma s originall y equipped . Recen t change s t o th e cerami c be dhav e increase dth e desig n inle t flowrate t o 115,00 0 cfm . Thi s wil l increas e th e averag e velocity at th e inle t t o th e RT O t o approximatel y 5 8 fps. ] 6 . DUCTWOR KCOS T DAT A a. Capita l cos tto ductwor kt o ven temission s to th e contro l devic e an d yea ro f cos tdata . Th e tota l capita l cos t

ofth e ductwork , includin g installation , was $192,00 0 (199 9 dollars) . b . Freigh tcos tan d sale s ta x fo rductwork . Freigh t cost - $8,00 0 (199 9 dollars ) Sale s ta x - A.R.E. , Inc . receive dastat e ta x exemptio n fo r ai r pollutio n contro l equipmen t c . Incrementa l electrica l powe rconsumptio n an d cos tassociate d with duc tfan operatio n du e t o installatio n o f

add-o n contro l device . Thes e cost s ar e include di n th e RT O operatin g costs . d . Incrementa l ductwor kmaintenanc e cost s du e to installatio n o f add-o n contro l devic e Labo r - 1 hr/wee k

x 5 2 weeks/y r

x $ 17/lir = $884/y r Parts

- $2,000/y r e . Incrementa l ductwor koverhead , property tax , insurance , an d administratio n cos tdu e t o installatio n o f

add-o n contro l devic e Overhead

- $l,000/y r Propert y ta x - A.R.E. , Inc . receive dastat e ta x exemptio n fo r ai r pollutio n contro l equipmen t Insurance.

- include di n RT O cos t estimat e Administratio n - include di n RT O cos t estimat e

Pao; e 7 o f 7P.2 0



### Exhibi t A Genera l Proces s Flow Diagra mResi n Mi xRoo m

Catalys t Catalys t

-Tota l Enclosur e - P00 2 Fiberglas s Spray-U p # 1

Geicoa t (drums ) Catalys t A.R.E. , Inc . Massillo n (Facilit yI D No.15-76-13-1793 ) Genera l Proces s Flo wDiagra m Februar y11 , 200 0

T.. i

P00 3 Fiberglas s Spray-U p # 2

P00 1 Exterio r Geicoa t

Waxe d Par t Mol d Regenerativ e Therma l Oxidize r (RTO ) Defectiv e Part s Returne d 230 7 Repai r Sandin g Boot h (Returns ) Z30 8 Pain t Repai r Boot h (Returns )

Repaire d Part s

, P01 0 Pain t Mi xRoo m P00 5 Pain t Gu n Cleaner s 1-4

K00 1 Pain t Spra y Boot h # 1



### _ i K00 2 Pain t Spra y Boot h #2 K00 3 Pain t Spra y Boot h # 3 K00 4 Pain t Spra y Boot h # 4

T Fiberglas s Par t P01 1 Mol d Cleanin g an d Releas e Applicatio n Boot h 231 8 Railin g Installatio n Z30 1 Mol d Maintenanc e T Pain t Gu n Cleaners : Z310.Z311,2312 , Z31 3 Locate d throughou t th e sho p

Z30 3 Fossllne r Boot h Eac h Boot h i s a n Enclosur e Painte d Par t

Z30 2 Touch-U p Are a

Z31 4 Railin g Adhesiv e Applicalto n Z31 5

Gluin g Statio n Pelxu s Materia l Z3/I 6

Rubbe rSea l Applicatio n (Lids ) Z31 7

Plasti cTri m Applicatio n (Lids ) P00 6 & P00 7

Sandin g & Grindin g Lid s & Cap s Z30 9 Pain t Repai r Sandin g an d Grindin g Boot h

P00 9 Fina l Pre p Are a Z31 9

, Fina l Assembl y Are a

* •P.2 2

Exhibi t B Permanen t

Tota l Enclosur e Dat aTabl eA.R.E. , Inc . Massillon , Ohi o Permanen t Tota l Enclosure s (PTE ) Associate d wit h Regenerativ e Therma l Oxidize r (RTO ) PT E Descriptio n Lengt h Widt h (ft ) Heigh t

(ft ) Volum e

(cuft ) Exhaus t

(cfm ) Ai rExchange s

(#/min ) Opening s

Descriptio n Are a Comment s Mol d Maintenanc e 3 0 1 8 1 1 5,94 0 8,70 0 1. 5 1 7 @ (1.5x1.5 ) 38.2 5 Thi s uni t i s unde rconstructio n Resi n Mi xRoo m 28.6 7 20.6 7 2 2 13,03 7 90 0 0.1 . Non e N/ A Exhaust s int o Glas s Roo m Glas s Roo m 164.6 7 6 8 2 7 302,33 4 4 @ (5x2) ; 1 @(10x4 ) 40. 0 NDO s ar e 4 louvere d ai rintak e duct s i n roo f an d th e openin g t o th e exi t tunne l Geicoa t Boot h 25.3 3 1 9 9.2 5 4,45 2 13,50 0 3. 0 1 @ (16x6.67 ) 106. 7 Openin g insid e Glas s Roo m Geicoa t Tunne l # 1 78.6 7 1 1 8.7 5 7,57 2 6,60 0 0. 9 2 @ (1 1 x4 ) 88. 0 Opening s insid e Glas s Roo m Laminat e Roo m 6 8 2 8 11.2 5 21,42 0 14,94 0 0. 7 2 @ (10x8) ; 1 @(20 x 320. 0 Opening s insid e Glas s Roo m Resi n Tunne l # 2 78.6 7 1 0 8.7 5 6,88 4 6,50 0 0. 9 2 @ (10x4 ) 80. 0 Opening s insid e Glas s Roo m Exi t Tunne l # 3 8 4 1 0 8.7 5 Tota l fro m Glas s Roo m 8,70 0 1. 2 50,24 0 2 @(1 0 x 4) insid e an d on e ND O outsid e Pain t Boot h # 1 5 4 1 3 1 1 7,72 2 12,50 0 1. 6 Non e N/ A Pain t Boot h # 2 5 4 1 3 1 1 7,72 2 12,50 0 1. 6 Non e N/ A Pain t Boot h # 3 5 4 1 3 1 1 7,72 2 12,50 0 1. 6 Non e N/ A Pain t Boot h # 4 5 4 1 3 1 1 7,72 2 12,50 0 1. 6 Non e Pain t Mi xRoo m 38.6 7 2 0 13.6 7 10,57 2 1,00 0 0. 1 Tota l t o RTO * 109,94 0 * Include s Mol d Maintenance , Glas s Room , 4 Pain t Spra yBooth s an d Pain t Mi xRoom . Non e N/ A N/ A Eac h boot h consist s o f a separat e paintin g roo m an d curin g oven .

02/15/200 0

r oP.2 4



### Exhibi t C Excerpt s fro mDecember

199 5 Tes t

ReportP.2 5 

# INC . Specialist s i n Ai r Emission s Technolog y P.O. Box 12291 • Research

Triangle

Park, North

Carolina

27709-2291 (919)781-3550

• (800)486-3550

• Fax (919) 787-8442

STATIONAR Y SOURC E SAMPUN G REPOR T

REFERENC E NO . 1490 0 A.R.E. , INC . MASSILLON , OHI O EMISSION S TESTIN G FOR : DESTRUCTIO N EFFICIENC Y CAPTUR E EFFICIENC Y

REGENERATIV E THERMA L OXIDIZE R

DECEMBE R 199 5P.2 6 A.R.E, inc. Massillon, Ohio EI-14900 TABL E 2- 1 DESTRUCTIO N EFFICIENC Y SUMMAR Y REGENERATIV E THERMA L OXIDIZE R

A.R.E. . IN C DECEMBE R 1995

Ru n No . 2 3 4 Averag e Flo w

Rat e (dscfm ) 87,93 0 81,37 0 88,66 8 85.98 9 INLE T

NMH C (ppmC ) 455. 5 448. 7 389. 7 431. 3 Emissio n

Rat e (IbC/hr ) 74.9 0 68.2 9 64.6 2 69.2 7 FlQ

W Rat e (dscfm ) 113,343 117,51 7 117,075 115,97 8 OUTLE T

NMH C (ppmC ) 8. 9 2. 1 5. 8 5. 6 Emissio n

Rate (IbC/hr ) 1.8 9 0.4 7 1.2 8 1.2 1 ' •'-•;•• • ••''•-. , Destructio n Efficienc y (% ) 97.4 8 99.3 1 98.0 2 98.2 7P.2 7

AR.E, Inc. Massillon, Ohio El-14900
TABL E 2- 2 VERIFICATIO N O F PERMANEN T TOTA L ENCLOSURE S A.R.E. , IN C DECEMBE R 199 5 Sourc e I D K00 1 K00 2 K00 3 K00 4 P00 1 P00 2 P00 3 P00 4 P00 5 P01 0 Descriptio n

Pain t Spray / Cur e Bot h # 1 Pain t Spray / Cur e Bot h # 2 Pain t Spray / Cur e Bot h # 3 Pain t Spray / Cur e Bot h # 4 Geicoa t Exterio rSpra y Fiberglas s Spra y# 1 Rberglas s Spra y# 2 Geicoa t Interio rSpra y Pain t Gu n Cleaner s Pain t Mi x an d Storag e ND O Are a

<5%o f Tota l Are a Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Al l ND O >4 D

t o VO C Emissio n Pt. ~ Ye s Ye s Ye s Ye s Ye s Ye s " Ye s Ye s Ye s Ye s Al l ND O >4 D

t o Exhaus t Duc t Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Pressur e

Differentia l '.V(in*H20 ) -0.3 0 -0.2 7 -0.3 0 -0.1 8 -0.01 6

" -0.01 6 -0.01 6

• -0.01 6 -0.01 6 -O.047 ; ,Al r Flo w

" Inwar d Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s

2- 3P.2 8

TOTA L HYDROCARBO

N MEASUREMEN

T RESULT S SUMMAR

Y

PLAN T NAME : AR

E Inc. , - Massillon , O H TES T LOCATION : Regenerativ e Therma l Oxidize r Inlet TES T DATE : 12/14/9 5 OPERATOR : Laure nSherwoo

d

TH C Zero Ga s Low-Leve l Ga s Mid-Leve l Ga s High-Leve l Ga s 0. 0 301. 5 508. 5 830. 1 1. 3

301. 0 507. 9 831. 6

ppm C value s = pprnC3H 8 value s x3

Drif t Determination s Ru n Numbe r I-M25A- 2 I-M25A- 3 Zer o Sys.Cal.Respons e 1. 3 1. 3 Zer o Drif t Respons e 3. 1 0. 6 Zero Drif t ' 0. 2 -0. 1 Upscal e Sys.Cal.Resp . 507. 9 507. 9 Upscal e Drif t Respons e 507. 5 489. 9 Upscal e Drif t -0. 0 -1. 8 0.1 3 -0.1 7 -0.1 2 0.1 8 ************************ * Tes t Results -

* RU N NO. : Pre-Tes t SPA N VALUE : 1,00 0 (pp m a s C ) Calibratio

nErro r Chec k -- - CALIBRATIO

N SYSTE

M GA S VALU E CAL . ERRO

R (ppmC) * RESPONS E CAL . ERRO R X *

* * * * * / RU N TIME : TH C (ppmwC) : XH20 : I-M25A- 2 I-M25A- 3

1535-163 5 1802-190 2 445. 0 438. 4 2.3 0 2.3 0

* TH C (ppmdC) : 455. 5 448. 7

* DSCFM : 87,93 0 81,37 0 * * TH C (lb/h r C) : 74.9 0 68.2 9 * **************** * ****** *

ppm d = ppm w / (1-(XH2O/100) )

lb/h r = (ppm

d xDSCF

M x6 0 xMol.Wt. ) / 385. 3 E0 6 Where : Mol.Wt . Carbo n= 12.0 1 lb/lbmol e

Syste m Cal.Respons e - Cal.Ga s Valu e Cal.Error = - x10 0 * * Cal.Ga s Valu e

Drif t Respons e - Syste m Cal.Respons e Drif t = x10 0 Spa nValue

* * Fo r zer o ga s calibratio

nerror us e spa

nvalu eP.2 9

TOTA L HYDROCARBO

N MEASUREMEN

T RESULT S SUMMAR

Y

PLAN T NAME : AR

E Inc. , - Massillon , O H TES T LOCATION : Regenerativ e Therma l Oxidize r Inle t TES T DATE : 12/15/9 5 OPERATOR : Laure nSherwoo

d

Pre-Tes t Calibratio nErro r Check SPA N VALUE : CALIBRATIO N SYSTE

M CAL . 1,00 0 GA S VALU E CAL . ERRO

RERRO

R (pp m a s C ) (ppmC) * RESPONS E X

TH C Zer o Ga s Low-Leve l Ga s Mid-Leve l Ga s High-Leve l Ga s 0. 0 301, 5 508. 5 830. 1 1. 7

305. 3 510. 1 829. 3

ppn- C value s = ppmC3H

8 value s x 3

Drif t Detennination s Ru n Numbe

r I-M25A- 4 Zer o Sys.Cal.Respons e 1. 7 Zer o Drif t Respons e 8. 8 Zer o Drif t 0. 7 Upscal e Sys.Cal.Resp . 510. 1 Upscal e Drif t Respons e 479. 7 Upscal e Drif t -3. 0 0.1 7 1.2 6 0.3 1 -0.1 0 ********* * *********** *

RU N NO. : RU N TIME : TH C (ppmwC) : XH20 : Tes t Result s

I-M25A- 4 1134-123 4 384. 2 1.4 0

* TH C (ppmdC): 389. 7 * * * * DSCFM : 88,66 8 * * * * TH C (lb/h r C) : 64.6 2 * * * ***************************** *

ppm d = ppm w/ (1-(XH2O/100) )

lb/h r = (ppm

d xDSCF

M x6 0 xMol.Wt. ) / 385. 3 E0 6 Where : Mol.Wt . Carbo n= 12.0 1 lb/lbmol e .

Syste m Cal.Respons e - Cal.Ga s Valu e Cal.Erro r = ' - x10 0 * * Cal.Ga s Valu e

Drif t Respons e - Syste m Cal.Respons e Drif t = - x10 0 Spa nValue

* * For zer

o ga s calibratio

nerro r us e spa

nvalu eP.3 0

TOTA L HYDROCARBO

N MEASUREMEN

T RESULT S SUMMAR

Y

PLAN T NAME : ARE Inc. , - Massillon , O H TES T LOCATION : Regenerativ e Therma l Oxidize r Outle t TES T DATE : OPERATOR :

Pre-Tes t SPA N VALUE : 10 0 (pp m a s C )

TH C Zero Ga s Low-Leve l Ga s Mid-Leve l Ga s High-Leve l Ga s 12/14/9 5

Calibratio

nErro r Check — CALIBRATIO

N GA S VALU E (ppmC) *

0. 0 29. 9 51. 5 83. 8 SYSTE

M CAL . ERRO

R RESPONS E
0. 3 30. 0 51. 6 83. 5 CAL .

ERRO R X

0.3 0 0.3 3 0.1 9 -0.3 6 . *

* * * * * * * * * * * * * * * * ******** *

RU N NO. : RU N TIME : TH C (ppmwC) : XH20 : TH C (ppmdC) : DSCFH : TH C (lb/h r C) :

ppm d = ppm w ***** *

0-M25A- 2 1535-163 5 8. 9 1.6 1 8. 9 113,34 3 1.8 9 ******** *

0-M25A- 3 1802-190 2 2. 1 1.0 2 2. 1 117,51 7 0.4 7

/ (1-(XH2O/100) ) **** * *

. * * * * * * * * * * * * * *

ppm C value s = ppmC3H 8 value s x3

Drif t Determination s lb/h r = (ppm

d xDSCF

M x6 0 xMol.Wt. ) / 385. 3 E0 6 Where : Mol.Wt . Carbo n= 12.0 1 lb/lbmol e

Ru nNumbe r 0-M25A- 2 0-H25A- 3 Zero Sys.Cal.Respons e 0. 3 0. 3 Zer o Drif t Respons e Zero Drif t Upscal e Sys.Cal.Resp . Upscal e Drif t Respons e 30. 6 Upscal e Drif t 1. 0 0. 7 30. 0 30. 6 0. 6 0. 8

0. 5 30. 0 31. 5 1. 5 Syste m Cal.Respons e - Cal.Ga s Valu e Cal.Error = -- - x10 0 * * Cal.Ga s Valu e

Drif t Respons e - Syste m Cal.Respons e Drif t = x10 0 Spa nValu e

* * Fo r zer o ga s calibratio

nerro r us e spa

nvalu eP.3 1

TOTA L HYDROCARBO

NMEASUREMEN

T RESULT S SUMMAR

Y

PLAN T NAME : ARE Inc. , - Massillon , OH TES T LOCATION : Regenerativ e Therma l Oxidize r Outle t TES T DATE : - 12/15/9 5 OPERATOR : Laure n Sherwoo d

Pre-Tes t SPA NVALUE : 10 0 (pp ma s C )

TH C Zer o Ga s Low-Leve l Ga s Mid-Leve l Ga s High-Leve l Ga s Calibratio n Erro r CALIBRATIO

N GA S VALUE (ppmC) *
0. 0 29. 9 51. 5 83. 8 Chec k -- -

SYSTE M CA L ERRO R RESPONS E 0. 4 29. 7 51. 6 82. 9 CAL .

ERRO R X

0.4 0 -0.6 7 0.1 9 -1.0 7

. * ppmC value s = ppmC3H 8 value s x 3

Drif t Determination s

Run Numbe r 0-M25A- 4 Zer o Sys.Cal.Respons e 0. 4 Zer o Drif t Respons e -1. 7 Zer o Drif t -2. 1 Upscal e Sys.Cal.Resp . 29. 7 Upscal e Drif t Respons e 30. 3 Upscal e Drif t 0. 6 ************** *

* RU NNO. : * * RU NTIME : * * THC (ppmwC) : * * XH20 : * * TH C (ppmdC) : * * DSCFM : * * TH C (lb/h

r C) : * ******** * - r Tes t Results
0-M25A- 4 1134-123 4 5. 8 0.7 3 5. 8 117,07 5 1.2 8

********** * ***** *

ppm d = ppm w / (1-(XH2O/100) )

lb/h r = (ppm

d x DSCF H x 6 0 x Hol.Wt. ) / 385. 3 E0 6 Where : Mol.Wt . Carjw n = 12.0 1 lb/l bmole *

System Cal.Respons e - Cal.Ga s Valu e Cal.Erro r = -* - x 10 0 * * Cal.Ga s Valu e

Drif t Respons e - Syste mCal.Respons e Drif t = T x 10 0 Spa n Valu e

Fo r zer o ga s calibratio n erro r use.spa n valu eP.3 2

VOLUMETRI C FLO

URATE DETERMINATIO N

PLANT : A.R.E . In

c - Massillon , O

H TES T LOCATION : RT O Inlet TES T DATE : 12-14-9 5

Pba r P g P s t s Ita- p TRAVERS E

Ru nStar t Tim

e Ru nFinishTim

e Net Traversin

g Point s Barometri c Pressure , Inches ' H g Flu e Ga s Stati c Pressure , Inche s H2 0 Absolut e Flu

e Ga s Pressure , Inche s H g Flu e Ga s Temperature , Degree s F Average Velocity

Head , Inche s H2 0

Duc t Are a (A) : 4778. 4 Pito t Tube Coefficient (Cp) : . 0.8 4 Percent 0 2 (X02) : 20. 9 Percent C0 2 (XC02) : 0. 0 Percen t Moistur e (XH20) : 2. 3 OTHE R OAT A I-M2- 3 153 0 154 0 1 6 29.80 " -0.7 2 29.7 5 8 1 0.746 7

DAT A

sq . inche s X0 2 XC0 2 XH2 0

CALCULATION S I-M2- 4 170 0 171 0 16 29.8 0 -0.7 0 29.7 5 8 3 0.578 6 Average

29.7 5 8 2 0.662 7

DR YMOL E FRACTIO

N O F STAC KGAS : Mf d = 1 - (XH2O/100 ) = 0.97 7 DR YMOLECULA

RWEIGHT O

F STAC KGAS : M d = 0.44(XCO2 ) '+ 0.32(X02 ) + 0.28(XN2 ) = 28.8 4 Ib/lb-mol e WET MOLECULA

RWEIGHT O

F STAC KGAS : M s = (MdKMfd ) • 0.18(XH2O ) = 28.5 9 Ib/lb-mol e AVERAG E STAC KGAS VELOCITY : V s = 85.49(Cp ) XSQRT[(Pavg)(T s + 460)/(Ps)(Ms) J = 46.6 7 ft/se c WET VOLUMETRI C STAC KGA S FLO W RATE : Qa w = (60/144)(Vs)(A ) = 92,92 0 ACF M DR YVOLUMETRI C STAC

KGA S FLO URATE : Qs d = 7.353(Mfd)(Vs)(A)(Ps)/(T s + 460 ) = 87,93 0 SCF MVOLUMETRI C FLO U RATE DETERMINATIO N

PLANT : A.R.E . In

c - Massillon , OH TES T LOCATION : RT O Inle t TES T DATE : 12-14-9 5

TRAVERS E DAT A P.3 3

I-H2- 4 I-M2- 5 Ru n Star t Tim e Ru n Finis h Time Ne t Traversin g Point s Pba r Barometri c Pressure , Inche s Hg P g Flu e Ga s Stati c Pressure , Inche s H2 0 P s Absolut e Flu e Ga s Pressure , Inche s H g t s Flu e Ga s Temperature , Degree s F Delta- p Averag e Velocit yHead , Inche s H2 0 170 0 171 0 1 6 29.80 " -0. 7 29.7 5 8 3 0.578 6 193 7 194 6 1 6 29.8 0 -0.5 6 29.7 6 8 0 0.555 0 Averag e

29.7 5 8 2 0.566 8

OTHE R DAT

A

Duc t Are a (A) : • Pito t Tub e Coefficien t (Cp) : Percent 0 2 (X02) : Percen t C0 2 (XC02) : Percen t Moistur e (XH20) : 4778. 4 sq . inche s 0.8 4 20. 9 X0 2 0. 0 XC0 2 2. 3 XH2 0

CALCULATIONS DR YHOL E FRACTIO

N O F STAC KGAS : Hf d = 1 - (XH2O/100 ) = 0.97 7 DR YMOLECULA

RWEIGH T O F STAC KGAS : M d = 0.44(XC02 ) + 0.32(XO2 ) -* • 0.28(XN2 ) = 28.8 4 Ib/lb-mol e WET MOLECULA

RWEIGH T O F STAC KGAS : M s = (Md)(Hfd ) + 0.18(XH20 ) = 28.5 9 Ib/lb-mol e AVERAG E STAC KGA S VELOCITY : V s = 85.49(Cp ) XSQRTt(Pavg)(T s + 460)/(Ps)(Hs) ] = 43.1 4 ft/se c WET VOLUMETRI C STAC KGAS FLO

W RATE : Qa w = (60/144)(Vs)(A ) = 85,89 2 ACF M DR YVOLUMETRI C STAC

KGA S FLO

W RATE : Qs d = 7.353(Hfd)(Vs)(A)(Ps)/(T s + 460 ) = 81,37 0 SCF M 

# 8VOLUMETRI C FLO W RAT E DETERMINATIO N

PLANT : A.R.E . In

c - Massillon , O H TES T LOCATION : RT O Inle t TES T DATE : 12-15-9 5

TRAVERS E DATA P.3 4

I-M2- 6 I-M2- 7 Ru nStar t Time Ru nFinis hTime Ne t Traversin g Point s Pba r Barometri c Pressure , Inche s H g P g Flu e Ga s Stati c Pressure , Inche s H20 P s Absolut e Flu e Ga s Pressure , Inche s H g t s Flu e Ga s Temperature , Degree s F Delta- p Averag e Velocit y Head , Inche s H2 0 111 4 112 1 1 6 29.68 " -0.9 5 29.6 1 8 0 0.674 8 125 6 130 4 1 6 29.6 8 -1.1 3 29.6 0 7 8 0.652 4 • •

Averag e 29.6 0 7 9 0.663 6

OTHE RDATA

Duc t Are a (A) : Pito t Tub e Coefficien t (Cp) : Percen t 0 2 (X02) : Percen t C0 2 (XC02) : Percen t Moistur e (XH20) : 4778. 4 sq . inche s 0.8 4 20. 9 X0 2 0. 0 XC0 2 1. 4 XH2 0

CALCULATION S DRYMOL E FRACTIO

N O F STAC KGAS : Mf d = 1 - (XH20/100 ) = 0.98 6 DRYMOLECULA

RWEIGH T O F STAC KGAS : H d = 0.44(XCO2 ) + 0.32(XO2 ) + 0.28(XN2 ) = 28.8 4 Ib/lb-mol e WE T HOLECULA

RWEIGH T O F STAC KGAS : M s = (Hd)(Mfd ) + 0.18(XH2O ) = 28.6 9 Ib/lb-mol e AVERAG E STAC KGA S VELOCITY : V s = 85.49(Cp ) XSQRtt(Pavg)(T s + 460)/(Ps)(Ms) ] = 46.6 0 ft/se c WE T VOLUMETRI C STAC KGA S FLO W RATE : Qa w = (60/144)(Vs)(A ) = 92,78 1 ACF M DRYVOLUMETRI C STAC KGA S FLO W RATE : Qs d = 7.353(Mfd)(Vs)(A)(Ps)/(T s + 460 ) = 88,66 8 SCFMVOLUMETRI C FLO W RAT E DETERMINATION

PLANT : A.R.E . Inc - Massillon , OH TES T LOCATION : RT O Outle t TES T DATE : 12-14-9 5

TRAVERS E DATA P.3 5

S-M2- 3 S-M2- 4 Ru nStar t Tim e Ru nFinis hTim e Ne t Traversin g Point s Pba r Barometri c Pressure , Inche s H g P g Flu e Ga s Stati c Pressure , Inche s H2 0 P s Absolut e Flu e Ga s Pressure , Inche s Hg t s Flu e Ga s Temperature , Degree s F Oelta- p Averag e Velocit y Head , Inche s H2 0 152 7 153 5 16 29.8f J -0.6 8 29.7 5 165 0.891 5 165 0

165 8 1 6 29.8 0 -0.9 5 29.7 3 15 9 0.967 5 Averag e

29.7 4 16 2 0.929 5

OTHE ROATA

Duc t Are a (A) : Pito t Tub e Coefficien t (Cp) : Percen t 0 2 (X02) : Percen t C0 2 (XC02) : Percen t Moistur e (XH20) : 5541. 8 sq . inche s 0.8 4 20. 8 X0 2 0. 1 XC0 2 1.6 1 XH2 0 CALCULATION

S DR Y MOL E FRACTION O

F STAC KGAS : Mf d = 1 - (XH20/100 ) = 0.98 4 DR Y MOLECULA

R WEIGH TO F STAC KGAS : M d = 0.44(XCO2 ) + 0.32(XO2 ) + 0.28(XN2 ) = 28.8 5 Ib/lb-mol e WE TMOLECULA

R WEIGH TO F STAC KGAS : M s = (HdXMfd ) + 0.18(XH20 ) = 28.6 8 Ib/lb-mol e AVERAG E STAC KGA S VELOCITY : Vs <* * 85.49(Cp ) X SORT[(Pavg)(T s + 460)/(Ps)(Hs) ] = 59.1 2 ft/se c WE TVOLUMETRIC STAC

KGA S FLO W RATE : Qa w= (60/144)(Vs)(A ) = 136,51 3 ACF M DR Y VOLUMETRIC STAC

KGA S FLO W RATE : Qs d = 7.353(Mfd)(Vs)(A)(Ps)/(T s + 460 ) = 113,34 3 SCF M 

# 1 0VOLUMETRI C FLO W RAT E DETERMINATIO N

PLANT : A.R.E . In c - Massillon , O H TES TLOCATION : RT

O Outle t TES TDATE : 12-14-9 5

TRAVERS E DAT A P.3 6

S-M2- 4 S-M2- 5 Run Star t Tim e Run Finis h Tim e Ne t Traversin g Point s Pba r Barometri c Pressure , Inche s H g P g Flu e Ga s Stati c Pressure , Inche s H2 0 P s Absolut e Flu e Ga s Pressure , Inche s Hg t s Flu e Ga s Temperature , Degree s F Detta- p Averag e Velocit yHead , Inche s H2 0 165 0 165 8 1 6 29.80 " -0.9 5 29.7 3 15 9 0.967 5 191 3

192 4 1 6 29.8 0 -1.1 0 29.7 2 16 2 1.008 3 Averag e

29.7 2 161 0.987 9

OTHE R DAT

A

Duc t Are a (A) : Pitot Tub e Coefficien t (Cp) : Percen t 0 2 (X02) : Percen t C0 2 (XC02) : Percen t Moistur e (XH20) : 5541. 8 sq . inche s .0.8 4 20. 6 X0 2 0. 2 XC0 2 1.0 2 XH2 0

CALCULATION S DR YHOL E FRACTIO

N OF STAC

KGAS : Mf d = 1 - (XH2O/100 ) = 0.99 0 DR YMOLECULA

RWEIGH T O

F STAC KGAS : M d = 0.44(XCO2 ) + 0.32(XO2 ) + 0.28(XN2 ) = 28.8 6 Ib/lb-mol e WET MOLECULA

RWEIGH T O

F STAC KGAS : M s = (MdKMfd ) + 0.18(XH2O ) = 28.7 6 Ib/lb-mol e AVERAG E STAC KGA S VELOCITY : V s = 85.49(Cp ) XSQRT[(Pavg)(T s + 460)/(Ps)(Ms) ] = 60.8 1 ft/se c WE T VOLUMETRI C STAC

KGA S FLO W RATE : Qa w = (60/144)(Vs)(A ) = 140,41 5 ACF M DR YVOLUMETRI C STAC

KGA S FLO W RATE : Qs d = 7.353(Mfd)(Vs)(A)(Ps)/(T s + 460 ) = 117,51 7 SCF M 

# 1 1VOLUMETRI C FLO URATE DETERMINATIO N

PLANT : A.R.E . In

c - Massillon , O

H TES T LOCATION : RT

O Outle t TES T DATE : 12-15-9 5

TRAVERS E DAT A P.3 7

S-M2- 6 S-M2- 7 Ru nStar t Tim

e Ru nFinishTim

e Net Traversin

g Point s Pbar Barometri c Pressure , Inche s H g Pg Flu

e Ga s Stati c Pressure , Inche s H2 0 P s Absolut e Flu

e Ga s Pressure , Inche s H g t s Flu

e Ga s Temperature , Degree s F Delta- p Averag e Velocity Head , Inche s H2 0 111 5 112 3 1 6 29.68 " -0. 9 29.6 1 178 1.027 6 124 6

125 2 1 6 29.6 8 -0.9 2 29.6 1 17 4 0.979 6 Averag e

29.6 1 17 6 1.003 6

OTHE ROAT A

Duc t Are a (A) : Pito t Tub

e Coefficient (Cp) : Percent 0 2 (X02) : Percen t C0 2 (XC02) : Percent Moistur e (XH20) : 5541. 8 sq . inche s 0.8 4

. 20. 6 X0 2 0. 2 XC0 2 0.7 3 XH2 0

CALCULATION S DR YMOL E FRACTIO

N O F STAC KGAS : Mf d = 1 - (XH2O/100 ) = 0.99 3 DR YMOLECULA

RWEIGH T O F STAC KGAS : H d = 0.44(XC02 ) + 0.32(XO2 ) + 0.28(XN2 ) - 28.8 6 Ib/lb-mol e WET MOLECULA

RWEIGH T O F STAC KGAS : M s = (MdXNfd ) • 0.18(XH2O ) = 28.7 9 Ib/lb-mol e AVERAG E STAC KGA S VELOCITY : V s = 85.49(Cp ) XSQRT[(Pavg)(T s + 460)/(Ps)(Ms) ] = 62.1 4 ft/se c WET VOLUMETRI C STAC KGAS FLO

W RATE : Qa w = (60/144)(Vs)(A ) = 143,48 6 ACF M DR YVOLUHETRI C STAC

KGA S FLO W RATE : Qs d = 7.353(Mfd)(Vs)(A)(Ps)/(T s + 460 ) = 117,07 5 SCF M 

# 1 2MOISTUR E TESTIN G SUMMAR Y P.3 8

PLANT : A.R.E . In c - Massillon , O H SOURCE : RT O Outle t S-M4- 2 S-M4- 3 S-M4- 4

Tes t Dat e Ru n Star t Tim e Ru n Sto p Tim e Ne t Travers e Point s Thet a Ne t Ru n Time,Minutes . Y Dr yGa s Mete r Calibratio n Facto r Pba r Barometri c Pressure , Inche s H g Delt a H Averag e Pressur e Differentia l

o f Orific e Meter,Inche s H2 0 V mVolum e o f Metere d Ga s Sample , Dr yAC F t mDr yGa s Mete r Temperature , Degree s F t s Stac k Ga s Temperature,Degree s F P g Stac k Stati c Pressure , inche s H2 0 . ^ %H20sa t Saturatio n Moistur e Valu e a t Stac k

Conditions , Percen t b yVolum e Vmst d Volum e o f Metere d Ga s Sample , DSC F * Vi c Tota l Weigh t o f Liqui d Collecte d i n

Impinger s an d Silic a Gel , Gram s Vwst d Volum e o f Wate r Vapor , SC F * %H2 0 Moistur e Content , Percen t b yVolum e Mf d D*c

yMol e Fractio n o f Stac k Ga s 12-14-9 5 12-14-9 5 12-15-9 5 153 5 163 5 1 6 0 0.998 9 29.8 0 1.7 9 46.24 7 98. 9 16 0 -0.8
- 32.4 43.64 2 15. 2 0.71 5 1.6 1 0.983 9 180 2

190 2 1 6 0 0.998 9 29.8 0 1.7 9 46.11 9 99. 1 16 0 -1. 0 32. 3 43.50 5 9. 5 0.44 7 1.0 2 0.989 8 113 4

123 4r-l 6 0 0.998 9 29.6 8 1.7 9 46.07 9 98. 3 17 6 -0. 9 47. 0 43.35 5 6. 8 0.32 0 0.7 3 0.992 7

* 6 8 deg . F(2 0 deg . C ) - - 29.9 2 Inche s o f Mercur y(Hg )



# 1 3P.3 9



### Exhibi t D Ductwor k Configuratio n Drawing sP.4 0 

### /\{4ft<:.We.A T / -



# A.R.E. , Inc . Mt . Eaton , Ohio (Ohi o EP A Facilit y No . 02-85-00-0291 ) Respons e t

o U S EP A MAC T Question s

Februar y 16,200 0 

# nP.4 1 *****************

i

AR.E. , Inc . Mt . Eaton , Ohi o (Ohi o EP A Facilit y No . 02-85-00-0291 ) Respons e t

o U S EPA MAC T Question s - Februar y 16 , 200 0 1 . ADD-O N CONTRO L DEVIC E TECHNICA L DAT A a . Hazardou s ai rpollutan t(HAP ) concentratio n a tth e inle tt o th e contro l device . Perfonnanc e testin g conducte dat th e Mt . Eato n facilit

y i n Jun e 199 9 (th e report i s date dJuly 1999 ) demonstrate da

n averag e hydrocarbo n concentratio n at th e Regenerativ e Therma l Oxidize r (RTO ) inle t

o f 366.2 3 ppm . Thi s include s styren e emission s fro mcomposit e fabricatin g processe s a s wel l a s othe r volatil e organi c compoun d(VOC ) andhazardou s ai r pollutan t (HAP ) emission s fromfabricatin g an dpaintin g operations . Individua l HAP s hav e no t bee n identified . b . Flo w rat e to th e add-o n contro l device . Th e Jun e 199 9 performanc e tes t demonstrate da n averag e flo w rat e t o th e RT O o f 36,90 3 actual cubi c feet

pe r minut e (acfm) . [Note : Th e RT O ha s adesig n maximu minle t flowrat e o f

50,00 0 cfm. ] c . Annua l operatin g hour s o f th e contro l device . A.R.E. , Inc . estimate s that th e RT O wil l operat e for approximatel y 6 ; 100 hour s annually . Thi s i s base do n operatin g 2 4 hr/day fo r 5 days/week . d . Statu s o f

contro l devic e durin g non-operationa l hours . Th e Mt . Eato n RT O i s se t i n astand-b y mod e durin g th e third-shif t o n week night s an di s shutdow n durin g non-productio n period s (weekend s an dholidays) . e . Destructio n efficienc y tes tresult s o n th e add-o n contro l device . Th e Jun e 199 9 performanc e tes t demonstrate da n averag e destructio n efficienc y o f 97. 9 percen t (%) . [Note : Th e stat e installatio n permi t require s a95 % destructio n efficiency. ] f . Metho d o f

demonstratin g continuou s complianc e wit h destructio n efficienc y demonstrate d durin g testin g (continuou s emissio n monitorin g system s (CEMS ) o r continuou s paramete rmonitorin g system s (CPMS) , an d parameter s monitore d i f usin g CPMS) . Complianc e wit hth e destructio n efficienc y require db y th e constructio n permi t (i.e. , 95% ) i s demonstrate db y th e operatio n ofth e RT O a t atemperatur e o f

1,500°F . A continuou s temperatur e recorde r

document s tha t

thi s operatin g temperatur e i s maintained . Pag e 1 o f

7P.4 2

g . I s destructio n efficienc y testin g require d annually , ever y 5 years , o ra tpermi trenewal ? Destructio n efficienc y testin g wa s require dby th e origina l installatio n permit . Thi s i s th e testin g performe di n Jun e 1999 . A.R.E. , Inc . expect s aregular tes t schedul e wil l b e establishe din th e Titl e V operatin g permi t for th e facility . 2 . ADD-O N CONTRO L DEVIC E COS T DAT A a . Add-o n contro l devic e capita l cos tan d yea ro f cos tdata . Th e total capital cos t

ofth e RT O wa s $1,001,00 0 (199 9 dollars) . b . Instrumentatio n cost , freigh tcost , an d sale s tax . Instrumentatio n cos t

- $ 0 (n o instrumentatio n purchased ) Freigh t cost - $91,00 0 Installatio n cos t

- $208,00 0 Sale s ta x - A.R.E. , Inc . receive dastat e tax exemptio n for ai r pollutio n contro l equipmen t c . Electrica l powe rconsumptio n and cos tassociate d with add-o n contro l devic e operation . Th e RT O use s approximatel y 2,00 0 k Wo f powe r eac hhou r

durin g regular

operation . Th e curren t cos t i s $ . 014269/kW-hour . d . Fuel usag e an d cos tassociate d with add-o n contro l devic e operation . Th e RT O use s approximatel y 16,00 0 c f o f natura l ga s eac hhou r

durin g regular

operation . Th e curren t

cos t i s $3.84/1,00 0 cf

. e . Contro l devic e sit e preparatio n cost s an d buildin g cos tt o hous e contro l device . Th e RTO was installe d o n aconcret e pa d adjacentto the production facility . Th e tota l sit e preparation cost s fo rth e RT O ar e estimate d at$45,643 . f . Contro l devic e maintenanc e costs . Th e annua

l maintenance cost s o f

the RT O ar

e estimate d a

t$42,000 . [Note : The Mt. Eaton RT O has been i n operatio n fo rles s tha n on e year. ] g . Overhead , propert y tax , insurance , an d administratio n cos tassociate d with th e add-o n contro l device . Overhead - $3,500/y r Propert y ta x - A.R.E. , Inc . receive d astate tax exemptio n fo rairpollutio n contro l equipment Insuranc e - $3,500/y r Administration - $19,500/y r Pag e 2 of 7P.4 3

h . Recordkeepin g an dreportin g tim e an dcost s associate dwithth e add-o n contro l device , lis t o f record s an dreport s currentl y required , an dtim e an dcost s t o prepar e thes e reports . : Dail y RT O inspection s - ! 4 hour pe r da y x 25 4 day s x $24/hr

= $3,048/y r Malfunctio n Report s - ' VAhour x 12events/y r

x $24/h r = $ 432/y r

' < . .• • • [Note : A.R.E. , Inc . assume s othe r significan t

monitoring , recordkeepin g an dreportin g cost s woul db e incurre dregardles s ofth e presenc e o f th e add-o n contro l syste m(i.e. , materia l usag e rate s an duncontrolle demission s rates). ]

. •• . • '"•(• ' 3 . CAPTUR E SYSTE M TECHNICA LDAT A Pleas e refe r

t o th e genera l proces s flo w diagrami n Exhibi t A fo r additiona l informatio n relate d t o th e PTE s a

t th e A.R.E. , Inc . Mt . Eato n facility . a . Numbe r

o f permanen t

tota l enclosure s (PTEs ) tha t captur e HA P emissions . Ther e ar e si x PTE s at

th e Mt . Eato n facility . Th e si x PTE s are : 1 . Glas s Roo m(include s geicoat an dfiberglas s resi n spray-u p operations ) 2 . Fou r Pain t Spray Booth s 3 . Pain t Mi x Roo m [Note : Th e fou r

Pain t Spray Booth s an dth e Pain t Mi x Roo minvolv e operation s tha t ar e no t include di n th e reinforce dplasti c composite s MAC T standard. ] b . Lis t o f HA P emissio n point s capture db y eac hPTE . Glas s Roo m 1 . Exterio r

Geicoa t Boot han dflash-off 2 . Fiberglass/Resi n Spray-U p Booth# 1 3 . Fiberglass/Resi n Spray-U p Booth# 2 4 . Larg e componen t

Spray-U p are a(ope n withi n Glas s Room ) [Note : Fabricate dcomponent s ar e retaine dinth e Glas s Roo munti l fiill y cured . Component s exi t th e Glas s Roo mthroug hth e exi t opening. ] Pain t Spray Booth s # 1 - #4 1 . Eac hPain t

Spray Boothconsist s of acombinatio n pain t roo man dcurin g oven . Pain t Mi x Roo m 1 . Pain t mixin g equipmen t 2 . Pain t gu n cleanin g unit s Pag e 3 o f 7P.4 4

c . Lis t o f HA P emissio n point s no t capture db y PTE s Several operation s associate dwithth e reinforce dplasti c composite s MAC T standar dhav e HA P emission s that

are no t capture db y aPTE . Thes e includ e th e geicoat ah dresi n transfe r moldin g (RTM ) operation s an dMol dMaintenanc e are ai n Plan t # 1 a s wel l a s th e mol d fabricatio n operation s i n Plan t #2 . Materia l usag e i s restricte da t eac ho f thes e emission s unit s t o mee t

th e requirement s o f

Ohi o Administrativ e Cod e (OAC ) rul e 3745-21-07(G)(2 ) [i.e. , tota l organi c compoun demission s mus t b e les s tha n 8 pound s per hour an dles s than 4 0 pound s pe r

day. ] • . Th e Prime r

Pain t Boot hha s HA P emission s associate dwit hth e applicatio n o f paint s (coatings ) tha t

are no t capture db y aPTE . Thes e emission s unit s are no t include di n th e reinforce dplasti c composite s MAC T standard . d . Dimension s o f

eac hPT E (lengt hx widt hx height ) Pleas e refe r

t o th e tabl e i n Exhibi t

B . e . Dimension s o f

natura l draf

t opening s (NDOs ) an dfac e velocit y acros s NDO s Pleas e refe r

t o th e tabl e i n Exhibi t

B . f . Numbe r

o f ai r change s pe rminut e fo r eac hPT E Pleas e refe r

t o th e tabl e i n Exhibi t

B . g . Measure dHA P concentratio n (ppm ) i n eac hPT E Persona l ai r

samplin g (OSHA ) ha s identifie dstyren e concentration s withi n th e Glas s Roo m i n th e rang e o f

5 0 ppm . Styren e concentration s withi n th e Geicoat Boot han dth e Fiberglass/Resi n Spray-U p Booth s ca n excee d10 0 ppm . h . Numbe ran d siz e o f

permanentl y ope n door s o ran y othe ropening s i n th e PTE . Pleas e refe r

t o th e tabl e i n Exhibi t

B . i . Basi c PT E material s (walls/doors/windows/ceiling/lighting) . Wall s - concret e bloc k an ddry wal l Door s - meta l Window s - non e Ceilin g - metal Lightin g - halogenate d(explosio n proo f i n th e Exterio r

Geicoa t

Boot han d Fiberglass/Resi n Spray-U p Booths )

Page 4 of 7P.4 5

j . Basi c PT E safet y equipmen t (LE Lmonitors/alar mbells/alar msignals) . Airflo w i s sufficien t

t o preven t

unacceptabl e concentration s frombuildin g u p i n any PTE . Non e ofth e PTE s ha s any specia l safet y monitorin g equipment . k . Basi c instrumentatio n (differentia l pressur e monitor/surg e protector/alarm) . Th e inheren t

desig n o f

th e PT E (fan s an dairflow ) ensure s tha t th e require dAirflo w i s sufficien t t o preven t

unacceptabl e concentration s frombuildin g u p in an y PTE % Non e ofth e PTE s ha s an y specia l safety momtorin g equipment . I . Louvers/make-u p ai rfan use d wit h PTEs ? Pleas e refe r

t o th e tabl e i n Exhibi t

B . m . Ai r conditionin g use d wit h PTEs ? Ai r conditionin g i s no t

needed . Th e ai r

flo w i s sufficient

t o maintai n a

n acceptabl e interio r temperature . ••••.••, • n . Doe s eac hPT E mee tEP A Metho d 20 4 criteri afo raPTE ? Yes . Refe r

t o th e informatio n an ddat afromth e Jun e 199 9 tes t report that document s th e performanc e o f

eac hPT E (se e Exhibi t

0) . o . Captur e efficienc y tes tresult s o rPT E determinatio n o n eac h PTE . Refe r t o th e informatio n an ddat afromth e Jun e 199 9 tes t report tha t document s th e performanc e o f

eac hPT E (se e Exhibi t

C) . p . Metho d o f

demonstratin g continuou s complianc e with captur e efficiency . Th e RT O flowrate an dothe r inheren t desig n feature s o f

eac hPT E ensure tha t

th e PTE s continuousl y perfor ma s demonstrate ddurin g th e Metho d20 4 testing . q . Captur e efficienc y testin g require d annually , ever y 5 years , o ra tpermi trenewal ? Testin g pursuan t

t o Metho d20 4 wa s require db y th e origina l installation permit . A.R.E. , Inc . expect s aregula r

tes t schedul e wil l b e establishe di n th e Titl e V operatin g permi t fo r th e facility . 4 . CAPTUR E SYSTE M COS T DAT A a . Capita l cos to f

PTE s an d yea ro f

th e cos tdata . Th e tota l capita l cos t

o f th e PT E fo r

th e Glas s Roo mwa s $ 160,00 0 (199 9 dollars) . [Note : Thi s include s th e cos t ofth e ai r make-u p system.] Pag e 5 o f 7P.4 6

b . Incrementa l operatin g and maintenanc e cost s of th e PTEs . Th e tota l annua l operatin g cos t ofth e PTE fo

r th e Glas s Roo mi s estimate da t $5,200 . [Note : Thi s include s th e operatin g cost s associate dwit hth e ai r make-u p system. ] 5 . DUCTWOR KTECHNICA L DATA a . Basi c ductin g materials . Th e ductwork

i s steel , circula

r andnon-insulated . b . Basi c ductin g configuration . Thi s leve l o f

detai l i s no t

currentl y available . c . Ho w i s ductwor k joine d prio rt o add-o n contro l device ? Rin g an dbol t

wit hseale d(caulked ) joints . d . Measured/estimated/assume d velocity o f ga s stream in ductwork ? Th e Jun e 199 9 performanc e tes t demonstrate da n averag e velocity o f 36.8 0 feet

pe r secon d (fps ) i n th e duc t

at th e inle t o f th e RTO . 6 . DUCTWOR KCOS T DAT A a . Capita l cos tt o retrofi tductworkto ven temission s t o th e contro l devic e an d yea ro f cos t data . Th e tota l capita l cos t

ofth e ductwork , includin g installation , wa s $115,52 7 (199 9 dollars) . b . Freigh tcos tan d sale s tax fo rductwor kretrofitting . Freigh t cost - $5,50 0 (199 9 dollars ) Sale s tax - A.R.E. , Inc . receive dastat e ta x exemptio n for . ai r pollutio n contro l equipmen t c . Incrementa l electrica l powe rconsumptio n an d cos tassociate d wit h duc tfa n operatio n du e t o installatio n o f

add-o n contro l device . Thes e cost s ar e include di n th e RT O operatin g costs . d . Incrementa l ductwor kmaintenanc e cost s du e to installatio n o f add-o n contro l devic e Labor

- 1 hr/week x 5 2 weeks/y r x $17/hr = $884/y r Parts

- $2,000/y r Pag e 6 o f 7P.4 7

e . Incrementa l ductwor k overhead , propert y tax , insurance , an dadministratio n cos t du e t o installatio n o f

add-o n contro l devic e Overhead

- $l,000/y r Property tax - A.R.E. , Inc . receive dastat e tax exemptio n fo r ai r pollutio n contro l equipmen t Insuranc e - include di n RT O cos t estimat e Administratio n - include di n RT O cos t estimat e

Pag e 7 o f 7P.4 8



### Exhibi t A Genera l Proces s Flo w Diagra mResi n Mi x Roo m

Catalys t Catalys t

-Tota l Enclosur e - R01 3 Fiberglas s Spray-U p # 1

Geicoa t (drums ) Catalys t A.R.E. , Inc . Mt . Eato n (Facilit yI D No . 02-85-00-0291 ) Genera l Proces s Flo wDiagra m Februar y11 , 200 0

R01 4 Fiberglas s Spray-U p # 2

R01 2 Geicoa t Boot h

Z12 9 Mol d Maintenanc e R01 6 Larg e Componen t Fiberglas s Spray-U p Are a Regenerativ e Therma l Oxidize r (RTO ) Pain t Mi xRoo m Z112-Z11 5 Pain t Gu n Cleaners 1-

4 Plan t # 2 Mol d Fabricatio n Z12 8 Sandin g an d Grindin g R008 - Geicoa t an d Prime rBooth# 1 R009-Gelcoa t an d Prime rBoot h # 2 R010-Cerami c Spray-U p Are a R011-Spray-U p Are a

R00 4 Pain t Spra y Boot h # 1 •+ • R00 5 Pain t Spra y Boot h # 2 R00 6 Pain t Spra y Boot h # 3 R00 7 Pain t Spra y Boot h # 4

Waxe d Par t Mol d

Z12 0 •Veldin g Are a Fiberglas s Par t Z12 3 Fossline r Boot h

Z12 1 WoodSho p P00 3 Tri m Boot h P00 1 RT M Equipmen t Z122RT M Tan k

R00 3 Geicoa t Boot h Z12 7 Foa m Sandin g

P00 4 Sanding / Grindin g Booth Eac h Boot h i s a n Enclosur e t Painte d Par t Z116-Z11 7 Pain t Gu n Cleaner s Locate d throughou t th e facilit y

R01 5 Prime r Boot h

P00 2 Pre p Are a Z12 6 CN C Cuttin g Roo mP.5 0

Exhibi t B Permanen t

Tota l Enclosur e Dat aTabl eA.R.E. , Inc . Mt . Eaton , Ohi o Permanen t Tota l Enclosure s (PTE ) Associate d wit h Regenerativ e Therma l Oxidize r(RTO ) PT E Descriptio n Lengt h (ft ) Widt

h (« ) Heigh t (ft ) Volum e (cuft ) Ai rExchange s #/min ' Opening s

Descriptio n Are a Comment s Glassroo m 8 5 7 5 2 5 159,37 5 1 @ ( 8 x6.33) ; 1 @ ( 8 x8 ) 114. 6 NDO s fo rpart s egres s an d mol d ingress/egres s Geicoat Boot h 17. 5 1 5 1 2 3,15 0 5,89 0 1. 9 Non

e N/ A Openin g insid e Glas s Roo m Geicoat Flash-Of f Are a 4 0 1 6 5,12 0 4,93 0 1. 0 Non e N/ A Ope n are a withi n Glas s Roo m Spray-U p # 1 1 8 1 6 1 2 3,45 6 7,58 0 2. 2 Non e N/ A Openin g insid e Glas s Roo m Spray-U p # 2 Rollou t Flash-Off Are a 1 6 1 ? 12 3.45 6 7,98 0 p^i^W-^.ftfH ' '&1* ':$:?* *•••-* 4,68 0 2. 3 Non e N/ A Openin g insid e Glas s Roo m Tota l fro m Glas s Roo m Pain t Boot h # 1 r-'-w-tfi-s-.?-*:'..» »v- £ 2yte£&- 31,06 0 ,J j *** • ^ ^ # 1 I k

m^^* A t^m W > *T

_ ^m ' I^^A^^i^*k^*H^B ^ ft * 2 7 1 4 9 3,40 2 [ 6,30 0 Ope n are a withi n Glas s Roo m

Pain t Boot h # 2 Pain t Boot h # 3 Pain t Boot h # 4 2 7 2 7 2 7 1 4 1 4 1 4 9 3,40 2

3,40 2 3,40 2 1. 9 Non e N/ A 6,20 0 1. 8 Non e N/ A 3,84 0 1. 1 Non e N/ A 3,86 0 1. 1 Non e N/ A Al l fou rpain t spra ybooth s hav e tw o mode s (spra y an d bake) . Th e flowrat e i n th e bak e mod e i s les s tha n th e spra ymode . Eithe rboot h # 1 o r# 2 i s i n th e bak e mod e whe n al l unit s are i n operation . Pain t Mi xRoo m 28. 5 8 1 0 2,28 0 1,00 0 0. 4 Non e N/ A Tota l t o RTO * 50,00 0 * Include s Glass.Room , 4 Pain t SprayBooth s an d Pain t Mi xRoom . Not e that al l fou rPain t Spray.Booth s canno t b e i n th e "spray " mod e whe n al l othe runit s are operating .

02/15/200 0

*•P.5 2

Exhibi t C Excerpt s fro mJun e 199 9 Tes t Repor tP.5 3



### TABL E 1 METHO D 20 4 ENCLOSUR E VERIFICATIO N

CLASSROO M A.R.E..INC . MOUN TEATON , OHI O JUN E 8,199 9

ND O openin g diameter s from emissio n point s NtX ) Equivalen t Diamete r(inches ) Exterio rGeicoat Boot h distanc e t o ND O (diameters ) Nea t Resi n Boot h distanc e t o ND O (diameters ) Fille rResi n Boot h distanc e t o ND O (diameters ) Solven t Drum s distanc e t o ND O (diameters ) Exhaus t openin g diameter s fro m emissio n point s Exterio rGeicoat Boot h Nea t Resi n Boot h Filte rResi n Boot h Exterio rGeicoat Flash-of f Entranc e Exterio rGeicoat Flash-of f Exi t Roll-of f Are a Exhaust ND O t o Enclosur e Are a Rati o (NEAR ) Are a o f Tota l Enclosure (ft2 ) Are a o f ND O (ft 2 ) Rati o ND O Facia l Velocit y Averag e flo wrate enterin g th e contro l devic e (scfm ) Make-u p ai rflow(scfm ) Tota l are a o f ND O (ft2 ) Averag e velocit ythroug h NDO s (fpm ) Captur e Efficienc yVerificatio n An yND O les s tha n fou ropenin g diameter s from eac h VO C emittin g point ? An yexhaus t poin t les s tha n fou rdud/hoo d diameter s fro m eac h NDO ? Tota l ND O Are a les s tha n 5 % ofth e tota l enclosur e area ? Averag e inward facial velocitythroug h al l NDOs greate rtha n 20 0 feet pe rminute ? 100 % captur e efficienc

yassumed ? 76. 8 6. 5 1*4. 6 10. 8 13. 9 5. 4 12.2 . 9. 0 5. 7 9. 0 38. 9 19.27 8 42. 7 0.22 % 22,82 6 9,89 2 42. 7 3033 ^ N o N o Ye s Ye d Ye s OU TEnvlronr******-*' . Ins . ProXw t No . 71595.0 1 Torr«tlno . -Myl» 9 Ai r Quillt y Serwc wAR

E CALCULATIO N SPReADSMEETOUseroo m EncKrtuf

* Vwil .P.5 4

l-f . 

### TABL E 2

METHO D 20 4 ENCLOSUR E VERIFICATIO N

PAIN T SPRAYBOOTH S A.R.E. , INC . JUN E 8,199 9

tntak a Ai r Velocit y Meag-jrefrwnt s

Sprayboot h # 1 Spray-boot h # 2 Sprayboot h # 3 Sprayboot h # 4 Fee t pe rminut e 47 0 51 0 38 8 60 8 Note : Th e spraybooth * are full y enclose d wtt h a aingte ai r Intak e an d a singl e ai r exhaus t Eac h ai r intak e wa s measure d an d velocity detennined . Th e minimu m velocit y required t o tasuuim e 100 % captur

e efficiency i e "20

0 fee t pe r minute .

Dur r Environmental , Inc . Projec t No . 71595.0 1 TolTest , Inc . Ai r Qualit y Service

s Jul y 199 9 Are-deSprayboot h Enclosur e Verif .

### TABL E 3

TOTA L HYDROCARBO N DESTRUCTIO N EFFICIENCY

COATIN G LINE S RTO A.R.E. , INC . MOUN TEATON , OHI O JUN E 9,199 9 RU N Star t Tim e Stop Tim * I RT O INLET GAS CONDITION S Oxyge n (percent

) Carbo n Dioxid e (percent ) Temperatur

e (degrees F) Moistur e (percent) VOLUMETRI C FLO W RAT E Actua l Condition s (acfm ) Standar d Condition s (scfm

) Dr y Standar

d Condition s (dscfm) TOTA L HYDROCARBON S Concentratio n (ppm ) Emissio n Rate (lb/hr

) O U RT O OUTLET GA S CONDITION S Oxyge n (percent) Carbo n Dioxid e (percent ) Temperatur

e (degrees F ) Moistur e (percent

) VOLUMETRI C FLO W RAT E Actua l Condition s (acfm) Standar d Condition s (scfm

) Di y Standard Conditions (dscfm) TOTA L HYDROCARBON S Concentratio n (ppm ) Concentratio n (lb/scf

) Emissio n Rate (Ib/hr

) DESTRUCTIO N EFFICIENCY Tota l Hydrocarbon , Ib/h r Basis 1 10:0 1 11:0 1

20. 9 0. 0 8 2 3.7 5 34.82 0 33,35 4 32,10 4 322. 2 73.6 5

20, 5 0. 5 21 5 3.04 43,93 4 33,96 2 32,62 4 6.1 0 6.97E-0 7 1.4 2 98.1 % 2

11:1 2 12:1 2

20. 8 0. 0 8 8 3.7 5 35,16 8 33,31 9 32,07 0 412. 1 94.1 0

20. 5 0. 5 24 0 •3.9 4 48,63 9 36.23 1 34,80 4 8.1 1 9.26E-0 7 2.0 1 97.9 % 3

12.1 8 13:1 8

20. 9 0. 0 9 5 3.75 ' 40,72 0 38.09 2 38,664 . 364. 4 95.1 3

i

' 20. 5 0. 5 21 6 3.9 4 60,06 6 46,36 9 44.54 2 6 5 2 7.45E-07 2.07 97.8 % Averag e

20. 9 0. 0 8 8 3.76 36,90 3 34,92 2 33,91 2 3S6.2 3 87.6 3

20. 5 0. 5 22 4 3.94 60,88 0 38,85 4 37,32 4 8.9 1 7.89E-07 1.8 4

• • 97.9 % Our rEnvtroni-n«nul , Ino . Projec tNo . 71595.0 1 TolTett . Ino . Ai r Qualit y Sarvica s July 199 9 AR E CALCULATIO

N SPftEA.OSHEET.xUR.Mul l T«bl«P.5 6

HYDROCARBO N EMISSION S RT O OUTLE T COATIN G UNE S RT O A.R.E . INC . JUNES . 199 9 RU N NUMBE R STAC KDIAMETE R (Inches ) STAC KARE

A (sq.ft. ) No . SAMPL E POINT S TOTA L SAMPL E TIM E NOZZL E DIAMETE R (hchej ) NOZZL E ARE

A (sq . ft. ) CALIBRATIO N FACTORS :

PITO TTUBE . C p GA S METER , y BAROMETRI C PRESSUR E (inche s H 0 | STAC K STATI C PRESSUR E (Inche s H2 0 measured ) (absolut e inche s Hg i STAC K OA S TEMP , (dew - F ) (deg . R ) STAC KQA S MOISTUR E CONTEN T

AVG . METC R TEM P (deg . F ) AVG . METE R PRES S (in . Hg ) METE R VOL. , ACTUAL (cu . ft.) METE R VO L @ST P (cu.ft. ) CONDENSE D WATE R (fl) . SlUCAGEL(g ) VAPO R VO L &

ST P (cu . ft.) TOTA L GA S SAMPLE D ©ST P (cu . fl.) PERCEN T MCXSTUR E AV G Sqrt VE L HEA D (in . H2O A 0.6 > OR Y GA S COMPOSITIO N

%0 2 %C0 2 •KC O •KN 2 MOLECULA R Wt . -STAC K GA S DRY flb/lb-moll WET(Ib/lb-mol ) AVERAG E GA S VELOCITY

(fpm ) <ff» ) VOLUMETRI C FLO

W RAT E ACTUAL . Qa . (acfm ) STANDAftD,Q*td . (scfm ) STANOAR O ORY.Qdg , (dscfm ) TOTA L HYOROCARBON S EMISSIO N RAT E

Concentratio n (ppm ) Concentratio n (lb/scf ) Emissio n Rat e (lb/hr ) ?" " Environ*,,,,! , foe. •"ro^ctNo , 3M69S.0 1 65. 0 23.0 4 1 6 60. 0 N/ A N/ A 0.64 0 0.968 0 29.6 7 -0.2 1 29.6 6 214.6 9 674.6 9 104. 1 29.7 1 19.93 0 17.92 4 5. 7 8. 8 0.7:3 5 18.65 9 3.9 4 0.49 4 20. 6 O. S 0. 0 79. 0 28.00 * 26.4 7 1.90 7 31.7 8 43.93 4 33,96 2 32,62 4 6.1 0 6.97E-0 7 1.4 2 65. 0

23.0 4 1 6 60. 0 N/ A N/ A 0.84 0 0.966 0 29.5 7 -0.2 0 29.6 6 240.1 9 700.1 9 N/ A N/ A N/ A N/ A

—N/ A N/ A N/ A N/ A 3.9 4 0.63 7 20. 5 0. 5 0. 0 79. 0 28.9 0 26.4 7 2,11 1 35.1 B 48,63 9 36,23 1 34,80 4 8.1 1 9.2 6 E-0 7 2.0 1 65. 0

23.0 4 1 6 60. 0 N/ A N/ A 0.84 0 0.968 0 29.5 7 -0.2 0 29.5 6 215.6 3 675.6 3 N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A 3.9 4 0.67 5 20. 5 0. 5 0. 0 79. 0 28.9 0 28.4 7 2.60 7 43.4 4 60,06 6 46,36 9 44,64 2 6.5 2 7.45E-0 7 2.0 7 Averag e

0.84 0 29.5 7 -0.2 0 29.5 6 223.5 0 683.5 0 104. 1 29.7 1 19.83 0 17.62 4 $.70 0 9 4 0.73 6 18.66 9 3.84 0.56 9 20. 5 0. 5 0. 0 78. 0 28.9 0 28.4 7 

# J 2. 2 36.8 0 60.88 0 38,86 4 37,32 4 6.9 1 7.89E-0 7 1.8 4 To/Test . Inc . A h QuaUt y S«vlc« « July 199 9 ARE CAlCtAATIO N WREAOSHEFT.rfKJutio t RUUI MP.5 7

The Top Line For Your Truck

ve Road S.E. x1100 an , OH 44648-1100 30-4500 0) 830-4545 www.4are.com <§>4are.com 

### Februar y 23,200 0 Mr . Keit hBarnet t Organi c Chemica

l Grou p U.S . Environmenta

l Protectio n Agenc

y ResearchTriangl e Park , NC 27 7 l l Dea r Keith : Than k yo u fo r takin g the tim

e t o visit the A.R.E. , Inc . facilitie s i n Massillon an

dMt . Eaton , Ohio . A t th e en dof you r visit we identifiedfou

r item s tha t require dadditiona

l information an

d data : 1 . Enclosedi s acopy o f

th e lates t Permit-to-Install (PTI) issuedb y the Ohi o EP A fo r the Mt . Eaton facility . Als o enclosedi s acop y ofth e PT

I issuedfo r the installation ofth e ne

w Mol d Cleaning an

dReleas e Application Boot ha t the Massillon facility . 2 . The stack

tes t repor t preparedb

y Entropy , Inc . fo

r th e Massillon facilit

y an dthe stac k tes t repor t prepare db

y TolTest , Inc . fo

r the Mt . Eaton facilit

y ar e bot hcorrect . Th

e Entropy tes t report s VOC a s "carbon" , while the TolTest tes t report s VOC a s "propane" . I f the TolTes t result s ar e convertedt

o "a s carbon " the averag e emission s rat e a t the Mt . Eaton facilit

y during th e three-hou

r tes t was approximatel

y 2 3 lb/hr . The hourly RTO inlet

emission s rate s "a s carbon " shouldnot b e interpreteda s the hourl y uncontrolle demission s rate s fo r the variou s organi c compound s tha t ar e usedi n th e fiberglass fabricating operation s an dpain t spra y booths . Th

e "a s carbon " result s a

t the RTO inlet ca n b e converte dto volatil e organic compoun d(VOC ) emission s basedon the weigh t percent o f carbon i n th e individua

l VO C species . Assuming th e mos t prevalen t VOC specie s i s styrene (wit

hamolecula

r formulaof

CgH s an daweigh t % of carbon o f 92.3% ) an

dtha t th e paint VOC s have comparable weigh t % carbon , the tota

l VOC emission s a

t the RTO inle

t durin g bot

hstack test s ar e approximatel

y equa l to the "a s carbon " result s (lb/h r "a s carbon"/0.92 3 = lb/h

r "a s styrene") . The mos t importan t conclusion of

bot htes t report s i s the demonstrateddestruction efficiency . Bot hth e Entropy repor

t fo r Massillon an

dthe TolTes t

repor t fo r Mt . Eaton demonstrat

e a total VOC destructio n efficienc y wel l above the 95 % requiredby the construction permit s issuedb y th e Ohi o EPA .P.5 8



### Mr . Keit hBarnet t Februar y 23 , 2000 Pag e 2 3 . VOC emission s fro

mthe ne w Mol dCleaning an

dReleas e Application Boot ha t the Massillo n facilit

y will b e directl

y ventedt

o the RT O a s indicatedon the flo w diagra m providedt o yo u a t ou r meeting . 4 . Entropy determinedthe opening fro mthe exit tunnel ofth e Massillon Glas s Roo mwas not a natura l draf t opening (NDO) . A copy o f Entropy' s assessmen

t i s enclosed . W

e pla n to hav e thi s opening re-evaluate dpursuan t to the Method20

4 criteri aduring the testing tha t i s scheduledt

o b e performedin the summe r ofthi s year . I believ e tha

t thi s lette r an denclosure s respond s to the question s we wer e unable t o addres s durin g th e sit

e visit . Pleas e fee

l fre e t o contact

m e a t an y time i f yo u have an y additiona

l questions . Also , pleas e kee p m e informe da s yo u mak e progres s i n the developmen t o f the MAC T standard . I a

mlooking forwar

dt o hearing fro

myou . Sincerely , RalphGatt

i Presiden t Enclosure s

cc : Melani e S . Proctor

(Pacific Environmenta

l Services , Inc. ) w/enclosure sP.5 9

T...STREE T ADDRESS : 

# ON@E» \ Stat e o f Ohio Environmenta

l Protection Agenc

y '80 0 WaterMark

Driv e Columbus, O H 43215-109 9 

### Februar y03 , 199 9 WAYN E COUNT Y ( fl\o\>-^ I f ir W J AR E In c Clyd e Riche y P O Bo x 110 0 Massillo n OH , 44648-110 0 TELE:(614) 644-302 0 FAX*(614 ) 644-232 9 MAILIN G ADDRESS : P.O . Bo x 104 9 Columbus , O H 43216-1049 CERTIFIED MAIL Penul t Typ e Summajr

y •wxic REVIEW •pSTT SYNTHETIC

MINOR HEMS' MACT NSPS' NESHAPS NETTING MAJOR NON-ATTAINMENT MUVEhlNU

SUBM1TTEU

### R E Permi t T o Instal l Numbe r 02-237 9 ADMINISTRATIV E MODIFICATIO

N Enclose d Pleas e fin d a modificatio n t o th e Ohi o EP APermi t T o Instal l reference d abov e whic h wil l modif yth e term s an d conditions . Yo u ar e hereb

ynotifie d tha t thi s actio n byth e Directo r i s fina l an d ma yb e appeale d t o th e Ohi o Environmenta l Revie w Appeal s Commissio n pursuan t t o Chapte r 3745.0 4 o f th e Ohi o Revise d Code . Th e appea l mus t b e i n writin g and se t fort h th e actio n complaine d o f an d th e ground s upo n whic h th e appea l i s based . I t mus t b e file d withi n thirt y(30 ) day s afte r th e notic e o f th e Director s action . Acopyo f th e appea l mus t b e serve d o n th e Directo r o f th e Ohi o Environmenta l Protectio n Agenc y withi n thre e (3 ) day s o f filin g wit h th e Commission . An appea l ma yb e file d wit h th e Environmenta l Revie w Appeal s Commissio n a t th e followin g address : Environmenta l Revie w Appeal s Commissio n

2 3 6 Eas t Tow n Street , Roo m3 0 0 Columbus , Ohi o 4321 5

Ver ytrul yyours , Thoma s G . Rigo ^ Manage r Fiel d Operation s an d Permi t Sectio n Divisio n o f Ai r Pollutio n Contro l Enclosur e c c : USEP A DAPC , NED OP.6 0 

# RECBVE D 2 o f 1 7 Page s f-F R Q g 190 9 Facilit yName : ARE , In c Applicatio n Number : 02-237 9 AuRaE . ENC c Date : Febama-c

y3 , 199 9 GENERA L PERMI T CONDITION S TERMINATIO NO F PERMI T T O INSTAL L Substantia l constructio n fo r installatio n mus t tak e plac e withi n 1 8 month s o f th e effectiv e dat e o f thi s permit . Thi s deadlin e ma yb e extende d byu p t o 1 2 month s i f applicatio n i s mad e t o th e Directo r withi n a reasonabl e time befor e th e terminatio n dat e an d th e part yshow s goo d caus e fo r an ysuc h extension . NOTIC E O F INSPECTION Th e Directo r o f th e Ohi o Environmenta l Protectio n Agency , o r hi s authorize d representatives , ma yente r upo n th e premise s o f th e above-name d applican t durin g constructio n an d operatio n a t an

y reasonabl e time fo r th e purpos e o f makin g inspections , conductin g tests , o r t o examin e record s o r report s pertainin g t o th e construction , modificatio n o r installatio n o f th e source(s ) o f environmenta l pollutant s identifie d withi n thi s permit . CONSTRUCTIO NO F N3E W SOURCE S Th e propose d source(s ) shal l b e constructe d i n stric t accordanc e " wit h th e plan s and applicatio n submitte d fo r thi s permi t t o th e Directo r o f th e Ohi o Environmenta l Protectio n Agency . Ther e ma y b e n o deviatio n fro mth e approve d plan s withou t th e express , writte n approva l o f th e Agency . Anydeviation s fro mth e approve d plan s o r th e abov e condition s ma ylea d t o suc h sanction s and penaltie s a s provide d unde r Ohi o law . Approva l o f thes e plan s doe s no t constitut e a n assuranc e tha t th e propose d facilitie s wil l operat e i n complianc e wit h al l Ohi o law s an d regulations . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc yi f th e propose d source s ar e inadequat e o r canno t mee t applicabl e standards . I f th e constructio n o f th e propose d source(s ) ha s alread ybegu n o r ha s bee n complete d prio r t o the dat e th e Directo r o f th e Environmenta l Protectio n Agenc yapprove s th e permi t applicatio nP.6 1 

# RECEIVE D 3 o f 1 7 Page s FE B Q 8 199 9 Facilit yName : ARE , In c Applicatio n Number : 02-237 9 /LRLE * fiftSCc Date : FebrAiarr

y3 , 199 9 an d plans , th e approva l doe s no t constitut e expresse d o r implie d assuranc e tha t th e propose d facilit yha s bee n constructe d i n accordanc e wit h th e approve d plans . Th e actio n o f beginnin g and/o r completin g constructio n prio r t o obtainin g th e Director' s approva l constitute s a violatio n o f Ohi o Administrativ e Cod e (OAC ) Rul e 3745-31-02 . Furthermore , issuanc e o f th e Permi t t o Instal l doe s no t constitut e a n assuranc e tha t th e propose d sourc e wil l operat e i n complianc e wit h al l Ohi o law s an d regulations . Approva l o f th e plan s i n an ycas e i s no t t o b e construe d a s a n approva l o f th e facilit ya s constructe d and/o r completed . Moreover , issuanc e o f th e Permi t t o Instal l i s no t t o b e construe d a s a waive r d f an yright s tha t th e Ohi o Environmenta l Protectio n Agenc y(or othe r persons ) ma yhav e agains t th e applican t fo r startin g constructio n prio r t o th e effectiv e dat e o f th e permit . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc yi f th e propose d facilitie s canno t mee t applicabl e standards .
PERMI T T O INSTAL L FE E I n accordanc e wit h Ohi o Revise d Cod e 3745.11 , th e specifie d Permi t t o Instal l fe e mus t b e remitte d withi n 3 0 day s o f th e effectiv e dat e o f thi s permi t t o install . PUBLI C DISCLOSUR E Th e facilit yi s hereb ynotifie d tha t thi s permit , an d al l agenc y record s concernin g th e operatio n o f thi s permitte d source , ar e subjec t t o publi c disclosur e i n accordanc e wit h OA C Rul e 3745-49
- 03 . APPLICABILIT Y Thi s Permi t t b Instal l i s applicabl e onl yt o th e contaminan t source s identified . Separat e applicatio n mus t b e mad e t o th e Directo r fo r th e installatio n o r modificatio n o f an yothe r contaminan t sources .P.6 2

4 o f 1 7 Page s Facilit yName : ARE , In c Applicatio n Number : 02-237 9 Date : Februar y

3 , 199 9 ""L blj •: • 199 9 BES T AVAILABL E TECHNOLOG Y A-IHLE..- . ClraC- c A s specifie d i n OA C Rul e 3745-31-05 , al l ne w source s mus t emplo y Bes t Availabl e Technolog y(BAT) . Complianc e wit h th e term s an d condition s o f thi s permi t wil l fulfil l thi s requirement .

PERMI T T O OPERAT E APPLICATIO N APermi t t o Operat e applicatio n mus t b e submitte d t o th e appropriat e fiel d offic e fo r eac h ai r contaminan t sourc e i n thi s Permi t t o Install . I n accordanc e wit h OA C Rul e 3745-35-02 , th e applicatio n shal l b e file d n o late r tha n thirt yday s afte r commencemen t o f operation . SOURC E OPERATIO NAFTE R COMPLETIO NO F CONSTRUCTIO N Thi s facilit yi s permitte d t o operat e eac h sourc e describe d b y thi s permi t t o instal l fo r a perio d o f u p t o on e yea r fro mth e dat e th e sourc e commence d operation . Thi s permissio n t o operat e i s grante d onl yi f th e facilit ycomplie s wit h al l requirement s containe d i n thi s permi t an d al l applicabl e ai r pollutio n law s an d regulations .P.6 3

5 o f 1 7 Page s Facilit yName : 

### ARE , 

### In c Applicatio n Number : 02-237 9 Date : Februar y 3 , 199 9 AI R EMISSIO NSUMMAR Y 

# RECEIVE D rC:. 

## ij i m 

# AJR.E . we *
Th e ai r contaminan t emission s unit s liste d belo w compris e th e Permi t t o Instal l fo r ARE , In c locate d i n Wayn e County . Th e emission s unit s liste d belo w shal l no t excee d th e emissio n limits/contro l requirement s containe d i n th e table . conditio n i n n o wa ylimit s th e applicabilit yo f an y Thi s othe r stat e o r federa l regulations . Additionally , thi s conditio n doe s no t limi t th e app l condition s o f

Ohi o EP ASourc e icabilit yo f additiona l specia l term s thi s permit .

Applicabl e Sourc e Identificatio n BA T Federa l & Numbe r Descriptio n Determinatio n OA C Rule s R00 4 Pain t spra y

boot h no . 1

ROO 5 Pain t spra y

boot h no . 2

: 

### -Y*' Us e o f tota l 3745-21-0 7 permanen t enclosure ; (G ) RT O wit h 9 5 percen t DE ; an d complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) 3745-31-0 5

Us e o f tota l 3745-21-0 7 permanen t enclosure ; (G ) RT O wit h 9 5 percen t DE ; an d complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) an d

Permi t Allowabl e Mas s Emission s and/o r Control/Usag e Requirement s Equivalen t t o o r les s stringen t tha n BA T Equivalen t t o o r les s stringen t tha n BA T O C & VO C - 5^ , 0 pound s pe r hou r fro mRT O COMBUSTIO N EMISSION S N0 X - 1. 0 poun d pe r hou r Equivalen t t o o r les s stringen t tha n BA T Equivalen t t o o r les s stringen t tha n BA T 3745-31-0 5 O C & VO C - 5. 0

lbs/h r fro mRT OP.6 4 

### 6 o f 1 7 Page s Facilit y Name : ARE , In c r,^., Applicatio n Number : 02-237 9 ) Date : Februar y 3 , 199 9 

# RfeOiiV H A.R.E . (N C o fcd'c'ifc Ohi o EP A Sourc e Numbe r R00 5 Cont' d Sourc e

Identificatio n Numbe r 

### BA T Determination Applicabl e Federa l & OA C Rule s Permi t

Allowabl e Mas s Emission s and/or Control/Usag e Requirement s COMBUSTION EMISSION S N0 X 

### - 1. 0 lb/h r ROO 6 Pain t spray

boot h no . 3 Us e o f tota l 3745-21-0 7

permanen t enclosure ; (G ) RT O wit h 9 5 percen t DE ; and complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) Equivalen t t o o r les s stringen t tha n BA T Equivalen t t o o r les s stringen t tha n BA T 3745-31-0 5 O C & VO C - 5. 0

lbs/h r fromRT O COMBUSTION EMISSION S N0 V 

### 1. 0 lb/h r R00 7 Pain t spray

boot h no . 4 Us e o f tota l 3745-21-0 7

permanen t enclosure ; (G ) RT O wit h 9 5 percen t DE ; and complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) Equivalen t t o o r les s stringen t tha n BA T Equivalen t t o or . les s stringen t tha n BA T 3745-31-0 5 O C & VO C - 5. 0

lbs/h r fromRT O COMBUSTION EMISSION S N0 X 

### - 1. 0 lb/h r L2 Geicoa t statio n Us e o f tota l 3745-21-0 7

permanen t enclosure ; (G ) RT O wit h 9 5 percen t DE ; an d complianc e Equivalen t t o o r les s stringen t tha n BA TP.6 5 

### 7 o f 1 7 Page s Facilit y Name : ARE , In c Applicatio n Number : 02-237 9 1 Date : Februar y 3 , 199 9 

# ^fcOsWt o MrEo£ . Ohio EP A Sourc e Numbe r Sourc e Identificatio n Numbe r BA

T Determinatio n Applicabl e Federa l & OA C Rule s Permit

Allowabl e Mas s Emission s and/or Control/Usag e Requirement s R01 2 Cont ' d wit h Ai r Toxic s Polic y 3745-21-0 9 (U ) Equivalen t t o o r

les s stringen t tha n BAT 3745-31-0 5 O C & VO C - 5. 0

pound s pe r hou r fro mRT O COMBUSTION EMISSION S N0 X 

### - 1. 0 poun d pe r hou r 1 3 Polyeste r Us e o f tota l 3745-21-0 7 resi n statio n permanen t enclosure ; (G )

RT O wit h 9 5 percen t DE ; an d complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) Equivalen t t o o r les s stringen t tha n BAT Equivalen t t o o r les s stringen t tha n BAT 3745-31-0 5 O C & VOC. - 5. 0

pound s pe r hou r fro mRT O COMBUSTION EMISSION S N0 X 

### - 1. 0 poun d pe r hou r R01 4 Polyeste r Us e o f tota l 3745-21-0 7

resi n statio n permanen t enclosure ; (G )

RT O wit h 9 5 percen t DE ; and complianc e wit h Ai r Toxic s 3745-21-0 9 Polic y(U ) Equivalen t t o o r les s stringen t tha n BAT Equivalen t t o o r les s stringen t than BATP.6 6 8 o f 1 7 Page s Facilit yName : ARE , In c .,-., . Applicatio n Number : 02-237 9 '*Date : Februar y 3 , 199 9 Ohi o EPA Sourc e Number R01 4 Cont • d Sourc e

Identificatio n Number BAT

Determinatio n Applicable Federa l & OA C Rule s 3745-31-0 5 

# m j i Xh & : . '

I . " w\. i W ^

- Permi t Allowabl e Mas s Emission s and/o r Control/Usag e Requirement s O C & VO C - 5. 0 pound s pe r hou r fro mRT O COMBUSTIO N EMISSION S N0 X - 1. 0 poun d pe r hou r P004 Relocate d

sanding / grindin g boot h Us e o f 4 ba g

filter s 3745-17-0 7

3745-17-0 7 Equivalen t t o o r

les s stringen t tha n BA T Equivalen t t o o r les s stringen t tha n BA T 3745-31-0 5 P M - 0.0 3 grai n

pe r dsc f N o visibl e emission s SUMMAR Y TOTA L PERMI T T O INSTAL L ALLOWABL E EMISSION S Pollutan t Tons/Yea r 

### oc/vo c P M 21.9 * 12. 8 Thi s i s a decreas e o f 21. 9 TP Y o f allowabl e VOC/O C emissions .P.6 7

!< J W 'v ' 

### 9 of 1 7 Page s Facilit y Name : ARE , In c REOEH V Applicatio n Number : 02-237 9 Date : Februar

y 3 , 199 9 

# ' A PERFORMANC E TES T REOUIREMENT S £** Th e permitte e shal l conduct , o r hav e conducted , performanc e testin g o n th e ai r contaminan t source(s ) i n accordanc e wit h procedure s approve d b

yth e Agency . Tw o copie s o f the writte n repor t describin g th e tes t procedure s followe d an d th e result s o f suc h test s shal l b e submitte d and signe d b yth e perso n responsibl e fo r th e test . Th e Director , o r a n Ohi o EP Arepresentative , shal l b e allowe d t o witnes s th e test , examin e testin g equipment , and requir e th e acquisitio n o r submissio n o f dat a an d informatio n necessar yt o assur e tha t th e sourc e operatio n and testing procedure s provid e a vali d characterizatio n o f th e emission s fro mth e sourc e and/o r th e performanc e o f th e contro l equipment . A . Acomplete d Inten t t o Tes t for mshal l b e submitte d t o th e appropriat e Ohi o EPADistric t Offic e o r Loca l Ai r Pollutio n Contro l Agenc ywher e th e origina l permi t applicatio n wa s filed . Thi s notic e shal l b e mad e 3 0 day s i n advanc e an d shal l specif yth e sourc e operatin g parameters , th e propose d tes t procedures , and th e time , date , plac e an d person(s ) conductin g suc h tests . B . Tw o copie s o f th e tes t result s shal l b e submitte d withi n 3 0 day s afte r th e completio n o f th e performanc e test . C . Test s shal l b e performe d fo r th e following source(s ) and pollutants(s) : Sourc e Pollutant(s ) R00 4 - R007 , VOC/O C R01 2 - R01 4 REPORTIN

G REOUIREMENT S Unles s otherwis e specified , report s require d byth e Permi t t o Instal l nee d onl yb e submitte d t o Ohi o EPA , Northeas t Distric t Office , 211 0 E . Auror a Road , Twinsburg , O H 44087 .P.6 8

>* ^ * * 

### 1 0 o f 1 7 Page s Facilit yName : ARE , In c RECEIVE D Applicatio n Number : 02-237 9 Date : Februar y3 , 199 9 r 

### L' J Q ::• Uzt WAST E DISPOSA L AnR-E c li^lC c Th e owner/operato r shal l compl ywit h an yapplicabl e stat e an d federa l requirement s governin g th e storage , treatment , transpor t an d disposa l o f an ywast e materia l generate d b yth e operatio n o f th e sources . MAINTENANC E O F EOUIPMEN T Thi s sourc e an d it s associate d ai r pollutio n contro l system(s ) shal l b e maintaine d regularl yi n accordanc e wit h goo d engineerin g practice s an d th e recommendation s o f th e respectiv e manufacturer s i n orde r t o minimiz e ai r contaminan t emissions . MALFUNCTION/ABATEMEN T I n accordanc e wit h OA C RUL E 3745-15-06 , an ymalfunctio n o f th e source(s ) o r associate d ai r pollutio n contro l system(s ) shal l b e reporte d immediatel yt o th e Ohi o EPA , Northeas t Distric t Office , 211 0 E . Auror a Road , Twinsburg , O H 44087 . Excep t a s provide d b yOA C Rul e 3745-15-06(A)(3) , schedule d maintenanc e o f ai r pollutio n contro l equipmen t tha t require s th e shutdow n o r bypassin g o f ai r pollutio n contro l system(s ) mus t b e accompanie d b yth e shutdow n o f th e associate d ai r pollutio n sources . AI R POLLUTIO NNUISANCE S PROHIBITE D Th e ai r contaminan t source(s ) identifie d i n thi s permi t ma yno t caus e a publi c nuisanc e i n violatio n o f OA C Rul e 3745-15-07 . CONSTRUCTIO NCOMPLIANC E CERTIFICATIO N Th e applican t shal l provid e Ohi o EP Awit h a writte n certificatio n (se e enclose d form ) tha t th e facilit yha s bee n constructe d i n accordanc e wit h th e Permi t t o Instal l applicatio n an d th e term s an d condition s o f th e Permi t t o Install . Th e certificatio n shal l b e provide d t o Ohi o EP Aupo n completio n o f constructio n bu t prio r t o startu p o f th e source .P.6 9

Y"*'-^ H o f 1 7 Page s RECEIVE D Facilit yName : ARE , In c Applicatio n Number : 02-237 9 'ill ' ~ 5 %2:l Date : Februar y

3 , 199 9 „ , . , ADDITIONA L SPECIA L TERM S AN D CONDITION S INTRODUCTIO N Th e A.R.E. , Inc. , facilit yi n Mt . Eato n consist s o f tw o separat e building s designate d a s Plant s No . 1 an d No.2 . Th e facilit y produce s FR P an d aluminu mtruc k accessories . Thi s permi t involve s plan t #1 . Th e fou r pain t spra ybooth s wil l b e modified ; a ne w geicoa t boot h an d flash-of f are a wil l b e added ; tw o ne w polyeste r resin/fiberglas s spray-u p station s an d flash-of f area s wil l b e added ; an d a ne w sanding/grindin g boot h wil l b e installed . Th e currentl yexistin g geicoa t boot h (R001 ) an d polyeste r resi n spray-u p boot h (R002 ) wil l b e removed . A . Emissio n Limitation s an d Contro l Requirement s 1 . Th e ne w geicoa t boot h an d tw o resi n spray-u p operation s wit h associate d flash-of f area s wil l b e installe d i n a tota l permanen t enclosure . Th e fou r pain t booth s wil l b e modifie d t o b e tota l permanen t enclosures . Thes e seve n emissio n unit s wil l b e exhauste d t o a 50,00 0 cf m regenerativ e therma l oxidize r wit h a minimu m destructio n efficienc yo f 9 5 percent ; Th e facilit yha s propose d emission s fro mth e oxidize r b e restricte d t o 5 pound s VOC/O C pe r hour . 2 . Th e ne w sanding/grindin g boot h wil l b e controlle d b y fou r ba g filte r device s whic h exhaus t bac k int o th e building . Th e emission s wil l b e restricte d t o 0.0 3 grai n pe r dr ystandar d cubi c foot' , whic h total s 2.9 3 pound s pe r hour . Ther e wil l b e n o visibl e emissions . 3 . Th e oxidize r ha s a gas-fire d burne r wit h a hea t inpu t o f 10. 0 MMBtu/hour . Th e N0 X emission s fro mcombustio n shal l no t excee d 1. 0 poun d pe r hour . B . OPERATIONA L RESTRICTION S 1 . Th e averag e combustio n temperatur e withi n th e therma l incinerator , fo r an y3-hou r bloc k o f tim e whe n th e emission s uni t i s i n operation , shal l no t b e les s tha n 150 0 degree s Fahrenheit .P.7 0

1 2 o f 1 7 Page s RECEDE D Facilit y Name : ARE , In c Applicatio n Number : 02-237 9 '• L'J Q •:':• 1b'8 ° Date : Februar y 3 , 199 9 „ _, , _ 

## A.RL 1

•aa 3 D 

### 2 . Eac h permanen t tota l enclosur e shal l b e maintaine d unde r negativ e pressure , a t a minimumfac e velocit y tha t i s no t les s tha n 20 0 fee t pe r minut e acros s al l natura l draf t openings , wheneve r th e emission s unit s ar e i n operation . C . Monitorin g an

d Recordkeepin g Requirement s 1 . Th e permitte e shal l operat e an d maintai n a continuou s temperatur e monito r an d recorde r whic h measure s an d record s th e combustio n temperatur e withi n th e therma l incinerato r whe n th e emission s uni t i s i n operation . Unit s shal l b e i n degree s Fahrenheit . Th e monitorin g and recording device s shal l b e capabl e o f accuratel y measurin g th e desire d parameter . Th e temperatur e monito r an

d recorde r shal l b e installed , calibrated , operate d an

d maintaine d i n accordanc e wit h th e manufacturer' s recommendations , wit h an ymodification s deeme d necessaryb ythe permittee . 2 . Th e permitte e shal l collec t an d recor d th e followin g informatio n fo r eac h day : a . al l 3-hou r block s o f tim e durin g whic h th e averag e combustio n temperatur e withi n th e therma l incinerator , whe n an yassociate d emission s uni t wa s i n operation , wa s les s tha n 145 0 degree s Fahrenheit ; and , b . a lo g o f th e downtime fo r th e captur e (collection ) system , contro l device , an d monitorin g equipment , whe n th e associate d emission s uni t wa s i n operation . 3 . Th e permitte e shal l collec t an d recor d th e followin g informatio n fo r eac h da yfo r th e coatin g (R004-R007 ) , geicoa t spay-u

p (R012) , polyeste r resi n spray-up (R013 , R014) , an

d clean-up operations : a . the compan

yidentificatio n fo r eac h suc h materia l employed ; b . th e numbe r o f gallon s o f eac h suc h materia l employed ;P.7 1

1 3 o f 1 7 Page s RECEIVE D 

### Facilit y Name : ARE , In c Applicatio n Number : 02-237 9 f£jj q> ] Y$% Date : Februar y 3 , 199 9 

# A.R.E . mo.

c . th e organi c compound conten t o f eac h suc h material , i n pound s pe r gallon ; d . th e tota l controlle d organi c compoun d emissio n rat e fo r al l coating s and cleanu p materials , i n pound s pe r day(i.e. , calculate d usin g th e overal l contro l efficienc yfro mth e mos t recen t performanc e tes t tha t demonstrate d tha t th e emission s uni t wa s i n compliance ) ; e . th e tota l numbe r o f hour s the associate d emission s unit s wer e i n operation ; and , f . th e averag e hourl ycontrolle d organic ^ compoun d emissio n rat e fo r al l suc h materials , [i.e. , (d)/(e) , i n pound s pe r hou r (average)] . D . Reportin g Requirement s 1 . Th e permitte e shal l submi t deviatio n (excursion ) report s whic h identif yal l 3-hou r block s o f time durin g whic h th e averag e combustio n temperatur e withi n the therma l incinerato r doe s no t compl ywit h th e temperatur e limitatio n specifie d above . Thes e report s shal l b e submitte d t o th e Ohi o EP ANortheas t Distric t Offic e and shal l b e receive d withi n 4 5 day s o f an y incident . 2 . Th e permitte e shal l submi t deviatio n (excursion ) report s whic h includ e a n identificatio n o f eac h da y durin g whic h th e averag e hourl ycontrolle d organi c compound emission s fro mth e coating , geicoa t spray-up , polyeste r resi n spray-up , and clean-u p operation s exceede d 5 pound s pe r hour , and the actua l averag e hourl ycontrolle d organi c compound emission s fo r eac h suc h day . 3 . Thes e report s shal l b e submitte d t o th e Ohi o EPA Northeas t Distric t Offic e and shal l b e receive d withi n 4 5 day s o f anyincident .1 4 o f

1 7 Page s R ' Fgf* ^ f \ f l g ^ Facilit y Name : ARE , In c rt£WtSl b i f &IU' : Applicatio n Number : 02-237 9 r*- n , ,** , •..-.,•••,• . -"C D f ; i j !.H. L ': ; Date : Februar y 3 , 199 9 

# „ „ , . , . , A.R.E.BN& , E . Testin g Requirement s 1 . Complianc e wit hth e emissio n limitation(s ) i n Sectio n A.I . o f thes e term s an dcondition s shal l b e determine d i n accordanc e wit h th e followin g method(s) : a . Emissio n Limitatio n 0.0 3 grai n pe r dr ystandar d cubi c foo t o f exhaus t fro m4 ba g filter s Applicabl e Complianc e Metho d OA C rul e 3745-17-03(B ) (10) , i f requested . b . Emissio n Limitatio n N o visibl e emission s Applicabl e Complianc e Metho d OA C rul e 3745-17-03(B)(1) , i f requeste d 

### c . Emissio n Limitatio n 5. 0 pound s pe r

hou r fro mRT O Applicabl e Complianc e Metho d OA C rul e 3745-21-10(B) . Recordkeepin g specifie d abov e shal l b e use dt o determin e compliance . Formulatio n dat ao r

USEP A Metho d24 (fo r

coatings ) shal l b e use dt o determin e th e organi c compoun d content s o f

th e organi c materials . Result s o f th e lates t emission s testin g shal l b e use dt o ( 

### determin e actua l emissions . Whe n calculatin g geicoa t emissions , a n emissio n facto r o f 19. 9 percen t shal l b e used . Whe n calculatin g polyeste r resi n emissions , a n emissio n facto r o f 1 2 percen t shal l b e used . Thes e emissio n factor s ar e fro m th e CF A recommende demissio n factor s release db y U S EP A o n Marc h18 , 1998 .P.7 3



### 1 5 o f 1 7 Page s Facilit y Name : ARE , In c REOSE^E D Applicatio n Number : 02-237 9 Date : Februar y 3 , 199 9 iY r> P ioc $ <

_-• ' 

### d . Emissio n Limitatio n A„IRLE o M C 1. 0 poun d NO x

### pe r hou r fromRT O combustio n Applicabl e Complianc e Metho d Metho d " 7 throug h 7 E o r Metho d 2 0 o f 4 0 CF R Par t 60 , Appendi x A , i f requeste d e . Emissio n Limitatio n Us e o f tota l permanen t enclosur e Applicabl e Complianc e Metho d Metho d 20 4 throug h 204 F o f 4 0 CF R Par t 60 , Appendi x A f . Emissio n Limitatio n 9 5 percen t Destructio n Efficienc yi n RT O Applicabl e Complianc e Metho d Th e permitte e shal l conduct , o r hav e conducted , emissio n testin g fo r thi s emission s uni t i n accordanc e wit h th e followin g requirements : i . th e emissio n testin g shal l b e conducte d withi n 3 month s o f startu p o f th e RTO ; ii . th e emissio n testin g shal l b e conducte d t o demonstrat e complianc e wit h th e 9 5 percen t destructio n efficiency ; iii . th e followin g tes t method(s ) shal l b e employe d t o demonstrat e complianc e - 18 , 18A , 25 , o r 25A . Alternativ e U.S . EP Aapprove d tes t method s ma yb e used,wit h prio r approva l fro mth e Ohi o EPA ;P.7 4



### 1 6 o f 1 7 Page s Rpf**WF*r * Facilit y Name : ARE , In c L 

### ^UWl£,[ . tyfcQ? Applicatio n Number : 02-237 9 -•-, - Date : Februar y 3 , 199 9 -.••* - -i-c r 

## M, P$ ^ iv . th e test(s ) shal l b e conducte d whil e the 0 

### emission s unit s ar e operatin g a t o r nea r it s maximu mcapacity , unles s otherwis e specifie d o r approve d byth e Ohi o EP ANortheas t Distric t Office ; v . th e captur e efficienc yshal l b e determine d usin g Method s 20 4 throug h 204F , a s specifie d i n 4 0 CF R Par t 51 , Appendi x M , o r th e permitte e ma yreques t t o us e a n alternativ e metho d o r procedur e fo r th e determinatio n o f captur e efficienc yi n accordanc e wit h th e USEPA' s "Guideline s fo r Determinin g Captur e Efficiency, " date d Januar y9 , 1995 . (Th e Ohi o EP Awil l conside r th e request , includin g a n evaluatio n o f th e applicability , necessity , and validit yo f th e alternative , an d ma yapprov e th e us e o f th e alternativ e i f suc h approva l doe s no t contraven e an yothe r applicabl e requirement. ) Th e contro l efficienc y(i.e. , th e percen t reductio n i n mas s emission s betwee n th e inle t an d outle t o f th e contro l system ) shal l b e determine d i n accordanc e wit h the tes t method s an d procedure s specifie d i n OA C rul e 3745-21-10 . Th e tes t method s an d procedure s selecte d shal l b e base d o n a consideratio n o f th e diversit yo f th e organi c specie s presen t and thei r tota l concentration , and o n a consideratio n o f th e potentia l presenc e o f interferin g gases . No t late r tha n 3 0 day s prio r t o th e propose d tes t date(s) , th e permitte e shal l submi t a n "Inten t t o Test " notificatio n t o th e Ohi o EP A Northeas t Distric t Office . Th e "Inten t t o Test " notificatio n shal l describ e i n detai l th e propose d tes t method s and procedures , th e emission s uni t operatin g parameters , th e time(s ) and date(s ) o f th e test(s) , an d th e person(s ) wh o wil l b e conductin g th e test(s) .P.7 5



### 1 7 o f 1 7 Page s - Ats W £ = I tf I S U ' Facilit yName : ARE , In c --•--••.

. • i

- !•;• ; ' •' . ;'"•;" • 

### Applicatio n Number : 02-237 9 '" - - • • ; 

### »'- : 

### Date : Februar y3 , 199 9 A.R.E . I N Failur e t o submi t suc h notificatio n for > revie wan d approva l prio r t o th e test(s ) ma y resul t i n th e Ohi o EP ADistric t Office' s refusa l t o accep t th e result s o f th e emissio n test(s) . Personne l fro mth e Ohi o EP ANortheas t Distric t Offic e shal l b e permitte d t o witnes s th e test(s) , examin e th e testin g equipment , an d acquir e dat a an d informatio n necessar yt o ensur e tha t th e operatio n o f th e emission s uni t an d th e testin g procedure s provid e a vali d characterizatio n o f th e emission s fro m th e emission s uni t and/o r th e performanc e o f th e contro l equipment . Acomprehensiv e writte n repor t o n th e result s o f th e emission s test(s ) shal l b e signe d b y th e perso n o r person s responsibl e fo r th e test s an d submitte d t o th e Ohi o EP ANortheas t Distric t Offic e withi n 3 0 day s followin g completio n o f th e test(s) . Th e permitte e ma y reques t additiona l tim e fo r th e submitta l o f th e writte n report , wher e warranted , wit h prio r approva l fro m th e Ohi o EP ANortheas t Distric t Office . F . Miscellaneou s Requirement s 1 . None .P.7 6 

# ONoEF A State o f Ohi o Environmenta l Protectio n Agenc y I t Address : 

# RECEIVE D OC T

## 0 4 199 9 

# A.R.E , mc. Mailin g Address : Lazaru s Gov . Cente r 12 2 S . Fron t Street Columbus , O H 4321 5 TELE : (614 ) 644-302 0 FAX : (614) 644-232 9 Lazaru s Gov . Cente r P.O . Bo x1049 Columbus , O H 43216-104 9 RE : FINA L PERMI T T O INSTAL L STAR KCOUNT Y Applicatio n No : 15-138 6 DATE : Septembe r29,199 9 A.R.E. , Inc . Clyd e Riche y P O Bo x 110 0 Massillon , O H 4464 8 CERTIFIE D MAI L "TOXI C REVfeN

T " ~ PS D SYNTHETI C MINO R CEM S MAC T NSP S NESHAP S NETTIN G MAJO RNON-ATTAINMEN T MODELIN G SUBMITTE D GASOLIN E DISPENSIN G FACILIT Y

Enclose dpleas e finda n Ohi o EP A Permi t t o Instal l whic hwil l allo w yo u t o instal l th e describe dsource(s ) i n a manne r indicate di n th e permit . Becaus e thi s permi t contain s severa l condition s andrestrictions , I urg e yo u t o rea d i t carefully . Th e Ohi o EP A i s urgin g companie s t o investigat e pollutio n preventio n an denerg y conservation . No t onl y wil l thi s reduc e pollutio n an denerg y consumption , bu t i t ca n als o sav e yo u money . I f yo u woul dlik e t o lear n way s yo u can sav e mone y whil e protectin g th e environment , pleas e contac t ou r Offic e o f Pollutio n Preventio n a t

(614 ) 644-3469 . Yo u ar e hereb y notifie dtha t thi s actio n b y th e Directo r i s final an dma y b e appeale dt o th e Ohi o Environmenta l Revie w Appeal s Commissio n pursuan t t o Chapte r

3 745.0 4 ofth e Ohi o Revise dCode . Th e appea l mus t b e i n writin g an dse t fort hth e actio n complaine do f an dth e ground s upo n whic hth e appea l i s based . I t mus t b e file dwithi n thirty (30 ) day s after

th e notic e ofth e Director s action . A cop y ofth e appea l mus t b e serve do n th e Directo r ofth e Ohi o Environmenta l Protectio n Agenc y withi n thre e (3 ) day s o f filin g wit hth e Commission . A n appea l ma y b e file dwith th e Environmenta l Revie w Appeal s Commissio n a t th e followin g address : Environmenta l Revie w Appeal s Commissio n 23 6 Eas t Tow n Street , Roo m30 0 Columbus , Ohi o 4321 5 Ver y trul y yours , Thoma s G . Rig o jiel dOperation s an dPermi t Sectio n "Divisio n o f

Ai r Pollutio n Contro l USEPA CANTO N CIT Y HEALT H DEPARTMEN TP.7 7 

# OhfeEFf t ~?AG £±CF\<o STAT E O FOHI O ENVIRONMENTA LPROTECTION AGENC Y PermitT o Instal l Term s an d Condition s Issue Date : September29,199 9 Effective Date : September29 . 1999 FINA L PERMIT T O INSTAL L 15-138 6 Applicatio n Number : 15-138 6 APS Premis e Number : 157613179 3

Permi t Fee: $200 Nam e of Facility : A.R.E. , Inc . Perso n t o Contact : Clyde Richey Address : PO Bo

x 1100 Massillon , OH 4464 8 Location o

f propose dair

contaminan

t source(s ) [emission s unit(s)] : 40 0 Nav e Road Massillon , Ohi o Descriptio n of

propose demission s unit(s) : MOL D CLEANIN G & RELEAS E APPLICATION BOOTH WITH THERMA L OXIDIZER. The above namedentit

y i s hereb y grante daPermi t t o Instal l for

th e above describe demission s unit(s ) pursuant to Chapte r 3745-3 1 o

f the Ohi o Administrativ e Code . Issuanc e of thi s permi t

doe s no t constitut e expresse do r impliedapprova

l o r agreemen t that , if constructe dor

modifie di n accordanc e wit hthe plan s includedi

n the application , th e abov e describe demission s unit(s ) o f environmenta

l pollutant s will operate i n complianc e wit h applicable Stat

e an dFedera

l law s an dregulations , an

ddoe s no t constitut e expresse dor

implie dassuranc e tha

t i f constructe do r

modifie di n accordanc e wit hthos e plan s an

dspecifications , th e above describe demission s unit(s ) o f pollutant s wil l b e grante dth e necessar y permit s t o operate (air ) o r NPDE S permit s a s applicable . Thi s permit

i s grante dsubject

t o th e condition s attachedhereto . Ohi o Environmenta

l Protectio n Agency

DirectorP.7 8 Pag e 2 o f 1 6 A.R.E.,Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 Septembe r29,199 9 Par tI - GENERA L TERM S AN D CONDITION S A . Stat e an d Federall y Enforceabl e Permi tT o Instal l Genera l Term s an d Condition s 1 . Monitorin g an d Relate d Recordkeepin g an d Reportin g Requirement s a . Excep t

a s ma y otherwis e b e provide di n th e term s an dcondition s for aspecifi c emission s unit , th e permitte e shal l maintai n record s tha t includ e th e following , wher e applicable , for an y require dmonitorin g unde r thi s permit : i . Th e date , plac e (a s define di n th e pennit) , an dtim e o f samplin g o r

measurements . ii . Th e date(s) analyse s wer e performed . iii . Th e compan y o r

entity tha t

performe dth e analyses . iv . Th e analytica l technique s o r method s used . v . Th e result s o f

suc hanalyses . vi . Th e operatin g condition s existin g at th e tim e o f

samplin g o r

measurement . b . Eac hrecor do f

an y monitorin g data , testin g data , an dsupport informatio n require dpursuan t t o thi s permi t

shal l b e retaine dfo r

aperio do f

five year s fro mth e dat e th e recor dwa s created . Support informatio n shal l include , bu t no t b e limite dto , al l calibratio n an dmaintenanc e record s an dal l origina l strip-chart recording s for

continuousmonitoringinstrumentation , an d copie s o f al l report s require db y thi s permit . Suc hrecord s ma y b e maintaine di n computerize dform . c . Excep t

a s may otherwis e b e provide di n th e term s an dcondition s fo r aspecifi c emission s unit , th e permitte e shal l submi t require dreport s i n th e followin g manner : i . Report s o f

an y require dmonitorin g and/o r recordkeepin g q f

federall y enforceabl e informatio n shal l b e submitte dt o th e appropriat e Ohi o EP A Distric t Offic e o r local ai r agency . ii . Quarterl y writte n report s o f (i ) an y deviation s fro mfederall y enforceabl e emissio n limitations , operationa l restrictions , an dcontro l devic e operatin g paramete r limitations , excludin g deviation s resultin g frommalfunction s reporte di n accordanc e wit hOA C rul e 3745-15-06 , tha t hav e bee n detecte db y th e testing , monitorin g an d recordkeepin g requirement s specifie di n thi s permit , (ii ) th e probabl e caus e o f suc h deviations , an d(iii ) an y correctiv e action s o r preventiv e measure s taken , shal l b e mad e t o th e appropriat e Ohi o EP A Distric t Offic e o r local ai r agency . Th e writte n report s shal l b e submitte dquarterly , i.e. , b y Januar y 31 , Apri l 30 , Jul y 31 , an d

KK'-KrilkaJi^-f iP.7 9 Pag e 3 o f 1 6 A.R.E. , Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 Septembe r

29,199 9 Octobe r 3 1 o f eac hyear

an dshal l cove r

th e previou s calendar

quarters . Se e B . 1 1 belo w i f n o deviation s occurre ddurin g th e quarter . iii . Writte n reports , whic hidentif y any deviation s fromth e federall y enforceabl e monitoring , recordkeeping , an dreportin g requirement s containe di n thi s permi t shal l b e submitte dt o th e appropriat e Ohi o EP A Distric t Offic e o r local ai r agenc y every si x months , i.e. , b y Januar y 3 1 an dJul y 3 1 o f eac hyear for th e previou s si x calendar months . I f

n o deviation s occurre ddurin g asix-mont hperiod , th e permitte e shal l submi t asemi-annua l report , whic hstate s tha t n o deviation s occurre ddurin g tha t period . iv . Eac hwritte n report shal l b e signe db y aresponsibl e official certifyin g that , basedo n informatio n an dbelie f

forme dafte

r reasonabl e inquiry , th e statement s an d informatio n i n th e report

ar e true , accurate, an dcomplete . 2 . Schedule dMaintenance/Malfunctio n Reportin g An y schedule dmaintenanc e o f ai r pollutio n contro l equipmen t shal l b e performe di n accordanc e withparagrap h(A ) o f

OA C rul e 3745-15-06 . Th e malfunction , i.e. , upset , o f an y emission s unit s o r any associate dai r

pollutio n contro l system(s ) shal l b e reporte dt o th e appropriat e Ohi o EP A Distric t Offic e o r loca l ai r agenc y i n accordanc e withparagrap h(B ) o f OA C rul e 3 745-15-06 . (Th e definitio n ofa n upse t

conditio n shal l b e th e sam e a s tha t use di n OA C rul e 3745-15-06(B)(l ) fo r a malfunction. ) Th e verbal an dwritte n report s shal l b e submitte dpursuan t t o OA C rul e 3745-15-06 . Excep t a s provide di n that

rule , an y schedule dmaintenanc e o r malfunctio n necessitatin g th e shutdow n o r

bypassin g o f

any ai r pollutio n contro l system(s ) shal l b e accompanie db y th e shutdow n ofth e emissio n unit(s ) tha t i s (are ) serve db y suc hcontro l system(s) . 3 . Ris k

Managemen t

Plan s I f th e permitte e i s require dt o develo p an dregiste r aris k managemen t

pla n pursuan t

t o sectio n 112(r ) ofth e Clean Ai r

Act , a s amended , 4 2 U.S.C . 740 1 e t seq . ("Act") , th e permitte e shal l compl y wit h th e requiremen t

t o registe r

suc haplan . 4 . Titl e I V Provision s I f th e permitte e i s subjec t

t o th e requirement s o f

4 0 CF RPart

7 2 concernin g aci drain , th e permitte e shal l ensure tha t

an y affecte demission s uni t complie s wit hthos e requirements . Emission s exceedin g an y allowance s tha t

are lawfull y hel dunde r Title I V o f

th e Act , o r

an y regulation s adopte d thereunder , are prohibited .P.8 0 Pag e 4 o f 1 6 A.R.E.,Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 -Septembe r29,199 9 5 . Severabilit y Claus e A determinatio n tha t

any termo r

conditio n ofthi s permi t

i s invali dshal l not

invalidat e th e forc e o r effec t o f an y othe r

termo r conditio n thereof

, excep t t o th e exten t

that any othe r

ter mo r conditio n depend s i n whol e o r

i n part for it s operatio n o r

implementatio n upo n th e termo r conditio n declare d invalid . 6 . Genera l Requirement s a . Th e permitte e mus t compl y wit

h al l term s an dcondition s ofthi s pennit . An y noncomplianc e wit hth e federall y enforceabl e term s an dcondition s ofthi s permi t constitute s aviolatio n o f th e Act , an di s ground s fo r enforcement

actio n o r

fo r permi t revocation , revocatio n an d reissuance , o r

modification , o r

fo r denia l of apermi t

renewa l application . b . I t shal l no t b e adefens e for

th e permitte e i n an enforcemen t actio n tha t

i t woul dhav e bee n necessary t o hal t

o r reduc e th e permitte dactivit y i n orde r t o maintai n complianc e wit hth e federall y enforceabl e term s an dcondition s ofthi s permit . c . Thi s permi t

ma y b e modified , reopened , revoked , o r revoke dan dreissued , fo r cause . Th e filing of areques t

b y th e permitte e for

apermi t modification , revocatio n an dreissuance , o r revocation , o r

of anotificatio n o f

planne dchange s o r

anticipate dnoncomplianc e doe s no t sta y any terman dconditio n ofthi s permit . d . Thi s permi t

doe s no t conve y any property right s o f an y sort , o r

an y exclusiv e privilege . e . Th e permitte e shal l furnis ht o th e Directo r ofth e Ohi o EPA , o r

an authorize drepresentativ e o f th e Director , upo n receip t o f awritte n reques t

an dwithi n areasonabl e time , an y informatio n that

ma y b e requeste dt o determin e whethe r caus e exist s fo r

modifying , reopenin g o r

revokin g thi s permi t

o r t o determin e complianc e wit hthi s permit . Upo n request , th e permitte e shal l als o furnis ht o th e Directo r o r an authorize drepresentativ e ofth e Director , copie s o f

record s require dt o b e kep t b y thi s permit . Fo r

informatio n claime dt o b e confidential i n th e submitta l t o th e Director , i f th e Admimstrato r

ofth e U.S . EP A request s suc hinformation , th e permitte e may furnis hsuc hrecord s directl y t o th e Admimstrato r alon g wit h aclai mo f

confidentiality . , 7 . Fee s Th e permitte e shal l pay fee s t o th e Directo r o f th e Ohi o EP A i n accordanc e wit hOR C sectio n 3745.1 1 an dOA C Chapte r 3745-78 . Th e permitte e shal l pa y al l applicabl e Permi t T o Instal l fee s withi n 3 0 day s afte

r th e issuanc e ofthi s Permi t T o Install .P.8 1 

### Pag e 5 o f 1 6 • A.R.E. , Inc . Facilit y ID : 157613179 3 PT I Application : 15-138 6 September29,199 9 8 . Federal an

d Stat e Enforceabilit

y Only thos e term s an

dcondition s designatedin thi s permit a s federall y enforceable , tha

t ar e require d under th e Act , o r an y of it s applicabl e requirements , including relevan t provision s designe dto limi t th e potential to emi

t of asource , ar

e enforceable by the Administrator ofth e U.S . EPA , th e State , andcitizen s unde

r the Act . All othe

r term s andcondition s o f

thi s permi t

shall no t b e federally enforceabl e an

dshall b e enforceable unde r Stat e la w only . 9 . Complianc e Requirement s a . An

y documen

t (including reports ) require dt o b e submittedan

drequire dby afederally applicabl e requiremen

t i n thi s permit

shall include acertificatio n by aresponsibl e officia l that , basedon information an dbelief formedafte

r reasonabl e inquiry , th e statement s i n th e documen t ar e true , accurate , an

dcomplete . b . Upon presentation o f credential s andothe

r documents a s ma

y b e requiredby law , th e permitte e shall allo w the Directo r of th e Ohi o EP

A o r a n authorize drepresentativ e o f th e Director to : i . A t reasonabl e times , ente

r upon th e permittee' s premise s wher e asourc e i s locate d o r th e emissions-relate dactivit y i s conducted , or

wher e record s mus t

b e kep t under the condition s o f

thi s permit . ii . Have acces s t o an

dcopy , a t reasonabl e times , an

y record s tha

t must b e kep t unde r th e condition s ofthi s permit , subject to th e protectio n fromdisclosur e to th e publi c o f confidentia

l information consistent

wit hOR C sectio n 3704.08 . iii . Inspec t

a t reasonabl e time s an

y facilities , equipmen

t (includin g monitorin g andai r pollutio n contro l equipment) , practices , o r operation s regulate do

r require dunder

thi s permit . iv . A s authorize dby the Act , sampl e or monito r a t reasonabl e time s substance s or parameter s fo

r the purpos e o f

assurin g complianc e wit

hth e permit

andapplicabl e requirements . c . Th e permitte e shall submit

progres s report s t o the appropriat e Ohi o EP A Distric t Office or loca l ai r agency concerning an

y schedul e of

complianc e fo

r meeting a

n applicabl e requirement . Progres s report s shall b e submittedsemiannually , o r mor e frequentl

y i f specifiedi n th e applicabl e requiremen t or by the Directo

r ofth e Ohi o EPA . Progres s report s shall contain the following : i . Date s fo

r achieving the activities , milestones , o r complianc e require di

n an y schedul e o f compliance , an

ddate s whe

n suc hactivities , milestones , o

r complianc e were achieved .P.8 2 

### Pag e 6 o f 1 6 A.R.E.,Inc . Facilit y ID : 157613179 3 PT I Application : 15-138 6 Septembe r29,199 9 ii . An explanatio n of wh y an y date s in an

y schedule o f

complianc e wer

e not or wil l no t b e met , an dan y preventiv e o

r correctiv e measure s adopted . 10 . PermitT o Operate Application

I f th e permitte e i s requiredt o apply fo r aTitl e V permit

pursuant t o OA C Chapte r 3745-77 , th e permitte e shall submi

t acomplet e Titl e V permi

t applicatio n or

acomplet e Titl e V permi t modificatio n applicatio n withi n twelv e (12) month s afte r commencing operatio n o f th e emission s unit s coveredby thi s permit . However , if the propose dne

w o r modifiedsource(s ) woul db e prohibite dby th e term s an dcondition s of

a n existin g Titl e V permit , aTitl e V permit modificatio n mus t

b e obtaine dbefor

e the operation o f

suchne w o r modifiedsource(s ) pursuant t o OA C rul e 3745-77-04(D ) andOA C rul e 3745-77-08(C)(3)(d) . I f th e permitte e i s requiredt o apply fo r permit(s ) pursuant

to OA C Chapte r 3745-3 5 , th e source(s ) identifie din thi s Permit T o Install i s (are) permitte dto operat e fo r aperio do f

u p t o one yea

r fromthe dat

e th e source(s ) commence

doperation . Permission t

o operate i s grante donly if

the facilit y complie s wit

hall requirement s containedi n thi s permi t

andal l applicabl e ai r

pollutio n laws , regulations , an dpolicies . Pursuant

to OA C Chapte r 3745-35 , th e permitte e shall submi

t acomplet e operating permit

applicatio n within thirt

y (30 ) day s afte r commencin g operation ofth e source(s ) coveredby thi s permit .P.8 3 Pag e 7 o f 1 6 A.R.E. , Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 ^Septembe

r29,199 9 B . Stat e Onl y Enforceabl e Permi tT o Instal l Genera l Term s an d Condition s 1 . Complianc e Requirement s Th e emission s unit(s ) identifie di n thi s Permi t t o Instal l shal l remai n i n full complianc e withal l applicabl e Stat e law s an dregulation s an dth e term s an dcondition s ofthi s permit . 2 . Reportin g Requirement s Relate d t o Monitorin g an d Recordkeepin g Requirement s Th e permitte e shal l submi t require dreport s i n th e followin g manner : a . Report s o f

an y require dmonitorin g and/o r recordkeepin g o f

state-onl y enforceabl e informatio n shal l b e submitte dt o th e appropriat e Ohi o EP A Distric t Offic e o r

loca l ai r agency . b . Excep t

a s otherwis e ma y b e provide di n th e term s an dcondition s for aspecifi c emission s unit , quarterl y writte n report s o f (a ) an y deviation s (excursions ) fromstate-onl y require d emissio n limitations , operationa l restrictions , an dcontro l devic e operatin g paramete r limitation s tha t

hav e bee n detecte db y th e testing , monitoring , an drecordkeepin g requirement s specifie di n thi s permit , (b ) th e probabl e caus e o f suc hdeviations , an d(c ) an y correctiv e action s o r

preventiv e measure s whic hhav e bee n o r wil l b e taken , shal l b e submitte dt o th e appropriat e Ohi o EP A Distric t Offic e o r local ai r agency . I f

n o deviation s occurre ddurin g acalendar quarter , th e permitte e shal l submi t aquarterl y report , whic hstate s tha t n o deviation s occurre ddurin g tha t quarter . Th e report s shal l b e submitte dquarterly , i.e. , b y Januar y 31 , Apri l 30 , Jul y 31 , an dOctobe r 3 1 o f eac hyear

an dshal l cove r

th e previou s calenda r quarters . (Thes e quarterl y report s shal l exclud e deviation s resultin g from malfunction s reporte di n accordanc e withOA C rul e 3745-15-06. ) 3 . Permi tTransfer s An y transfere e o f

thi s penni t

shal l assum e th e responsibilitie s o f th e prio r permi t holder . Th e appropriat e Ohi o EP A Distric t Offic e o r loca l ai r agenc y mus t

b e notifie di n writin g o f

an y transfe r o f thi s permit . 4 . Ai rPollutio n Nuisanc e Th e ai r contaminant s emitte db y th e emission s unit s covere db y thi s penni t shal l no t caus e apubli c nuisance , i n violatio n o f

OA C rul e 3745-15-07 . 5 . Terminatio n o f

Permi tT o Instal l J Thi s penni t t o instal l shal l terminat e withi n eightee n month s ofth e effectiv e dat e ofth e permi t t o instal l i f th e owne r

o r operato r ha s no t undertake n acontinuin g progra mo f installatio n o r modificatio n o r

ha s not entere dint o abindin g contractua l obligatio n t o undertak e an dcomplet eP.8 4 Pag e 8 o f 1 6 A.R.E. , Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 "Septembe r29,199 9

withi n areasonabl e tim e acontinuin g progra mo f installatio n o r

modification . Thi s deadlin e ma y b e extende db y u p t o 1 2 month s i f applicatio n i s mad e t o th e Directo r withi n areasonabl e tim e before th e terminatio n dat e an dth e part y show s goo dcaus e fo r an y suc hextension . 6 . Constructio n o f

Ne w Sources(s ) Th e propose demission s unit(s ) shal l b e constructe di n stric t accordanc e wit hth e plan s an d applicatio n submitte dfor thi s permi t

t o th e Directo r

ofth e Ohi o Environmenta l Protectio n Agency . Ther e ma y b e n o deviatio n fromth e approve dplan s withou t th e express , writte n approva l ofth e Agency . An y deviation s fromth e approve dplan s o r th e abov e condition s ma y lea dt o suc hsanction s an dpenaltie s a s provide dunde r Ohi o law . Approva l o f

thes e plan s doe s not

constitut e a

n assuranc e tha t th e propose dfacilitie s wil l operat e i n complianc e wit hall Ohi o law s an dregulations . Additiona l facilitie s shal l b e installe dupo n order s ofth e Ohi o Environmenta l Protectio n Agenc y i f th e propose d source s ar e inadequat e o r canno t mee t applicabl e standards . I f th e constructio n ofth e propose demission s unit(s ) ha s alread y begu n o r ha s bee n complete dprio r t o th e dat e th e Directo r

ofth e Environmenta l Protectio n Agenc y approve s th e permi t applicatio n an d plans , th e approva l doe s not constitut e expresse do r

implie dassuranc e that

th e propose dfacilit

y ha s bee n constructe di n accordanc e wit hth e approve dplans . Th e actio n o f beginnin g and/o r

completin g constructio n prio r

t o obtainin g th e Director' s approva l constitute s aviolatio n o f OA C rul e 3745-3 1 - 02 . Furthermore , issuanc e o f th e Permi t

t o Install doe s no t

constitut e a

n assuranc e tha t

th e propose d sourc e wil l operat e i n complianc e wit hal l Ohi o law s an dregulations . Approva l ofth e plan s i n any cas e i s no t

t o b e construe da s an approva l ofth e facility a s constructe dand/o r completed . Moreover , issuanc e o f

th e Permi t

t o Instal l i s no t

t o b e construe da s awaive r o f an y right s tha t

th e Ohi o Environmenta l Protectio n Agenc y (o r othe r persons ) ma y hav e agains t th e applican t

for startin g constructio n prio r

t o th e effectiv e dat e ofth e permit . Additiona l facilitie s shal l b e installe dupo n order s ofth e Ohi o Environmenta l Protectio n Agenc y i f th e propose dfacilitie s prov e t o b e inadequat e o r canno t mee t applicabl e standards . 7 . Publi c Disclosur e Th e facility i s hereb y notifie dtha t thi s permit , an dall agenc y record s concernin g th e operatio n o f thi s permitte dsource , are subjec t t o publi c disclosur e i n accordanc e withOA C rul e 3745-49-03 . 8 . Applicabilit y Thi s Permi t

t o Install i s applicabl e onl y t o th e emission s unit(s ) identifie di n th e Permi t T o Install , Separat e applicatio n mus t b e mad e t o th e Directo r

fo r th e installatio n o r

modificatio n o f

any othe r emission s unit(s) . 9 . Bes tAvailabl e Technolog y A s specifie di n OA C Rul e 3745-31-05 , al l ne w source s mus t emplo y Best

Availabl e Technolog y (BAT) . Complianc e withth e term s an dcondition s ofthi s permi t wil l fulfill thi s requirement .P.8 5 

### Page 9 o f 1 6 A.R.E. , Inc . Facilit y ID : 1576131793 PT I Application : 15-138 6 Septembe r29,199 9 10 . Construction Complianc e Certification The applican

t shall provide Ohi o EP

A wit hawritte n certificatio n (see enclose dform ) tha t th e facilit y ha s bee n constructe di n accordanc e wit hth e Permi t

T o Install applicatio n andth e term s an d condition s ofth e Permi

t to Install . The certification shal l b e providedt o Ohi o EP A upon completio n o f constructio n but

prior to startup ofth e source . 11 . Additional Reporting Requirement s Whe n There Are No Deviations of Federally Enforceabl e Emissio n Limitations , Operationa l Restrictions , o rControl Device Operating Paramete r Limitation s (See Section A of Thi s Permit

) I f n o deviation s occune ddurin g acalenda r quarter , the . permitte e shall submit aquarterly report , whichstate s tha

t no deviation s occune dduring that quarter . Th

e report s shal l b e submitte d quarterly , i.e. , by Januar

y 31 , Apri l 30 , Jul

y 31 , andOctobe

r 3 1 of eac hyea r andshall cove

r th e previou s calenda

r quarters . C . PermitT o Install Summar y of Allowabl e Emissions Th e following information summarize s th e tota l allowabl e emissions , by pollutant , basedon the individua l allowabl e emission s o f

eac hai r contaminan

t sourc e identifiedi

n thi s permit . SUMMAR

Y (fo rinformationa

l purpose s only) TOTAL PERMIT T O INSTALL ALLOWABLE EMISSION S PollutantTons Pe rYear O C 1.8 9P.8 6 

### Pag e 1 0 o f

1 6 A.R.E.,Inc . Facilit y ID : 157613179 3 PT I Application : 15-138 6 Septembe r

29,199 9 Par t I I - FACILIT Y SPECIFI C TERM S AN D CONDITION S A . Stat e an dFederall y Enforceabl e Permi t T o Instal l Facility Specifi c Term s an dCondition s 1 . Non e B . Stat e Onl y Enforceabl e Permi t T o Instal l Facility Specifi c Term s an dCondition s 1 . Non e



# 3P.8 7 Pag e 1 1 o f

1 6 A.R.E. , Inc . PT I Application : 15-138 6 Septembe r29,199 9 Facility ID : 157613179 3 Emission s Uni t

ID : POH Par tII I - SPECIA L TERM S AN D CONDITION S FO RSPECIFI C EMISSION S UNIT(S ) A . Stat e an d Federall y Enforceabl e Sectio n I . Applicabl e Emission s Limitation s and/o rContro l Requirement s 1 . Th e specifi c operations(s) , property , and/o r equipmen t

whic hconstitut e thi s emission s uni t ar e liste di n th e followin g tabl e alon g withth e applicabl e rule s and/o r requirement s an dwith th e applicabl e emission s limitation s and/o r contro l measures . Emission s fromthi s uni t shal l no t excee dth e liste dlimitations , an dth e liste dcontro l measure s shal l b e specifie di n narrativ e formfollowin g th e table . Operations , Property , and/o r Equipmen t Mol dcleanin g & releas e applicatio n boot hwit h therma l oxidize r Applicabl e Rules/Requirement s OA C rul e 3745-21-07(G )

OA C rul e 3745-17-0 7 OA C rul e 3745-17-1 1 Applicabl e Emission s Limitations/Contro l Measure s 8 pound s OC/hou r 4 0 pound s OC/da y Se e A.I.2.a . 20 % opacity , a s a6-minut e average , excep t a s provide db y rul e 0.55 1 poun dPM/hou r 2 . Additiona l Term s an d Condition s 2. aInstea do f

meetin g th e 8 lbs/h r

an d4 0 lbs/day organi c compoun dlimits , a n emission s uni t ca n reduc e th e O C emission s b y at leas t 85 % an dstil l b e i n complianc e with OA C rul e 3745-2 1 -07(G)(2) . I n addition , OA C rul e 3745-2 1 -07(G)(6 ) require s tha t i f O C emission s are reduce db y a n oxidizer , thi s oxidize r

mus t hav e aminimu m destructio n efficienc y o f

90 % at al l time s durin g operation . (Note : BA T foun di n sectio n B.I.2.a . require s a n overal l contro l efficienc y o f 95%) . II . Operationa l Restriction s 1 . Th e permitte e shal l emplo y adr y exhaus t filtration syste mt o catc hoverspra y befor e i t enter s th e ductwor k

leadin g t o th e oxidizer . 2 . Th e averag e combustio n temperatur e withi n th e therma l oxidizer , fo r an y 3-hou r

bloc k o f tim e th e emission s uni t

i s i n operation , shal l no t

b e mor e tha n 5 0 degree s belo w th e averag e temperatur e durin g th e mos t recen t emissio n tes t

tha t demonstrate dth e emission s uni t was i n compliance . Th e permitte e shal l maintai n record s ofth e maintenanc e performe do n th e therma l oxidizer .P.8 8 Pag e 1 2 o f

1 6 A.R.E.,Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 Emission s Uni t ID : POH f*5 f eptembe r29,199 9 III . Monitorin g and/o rRecordkeepin g Requirement s 1 . Th e permitte e shal l operat e an dmaintai n acontinuou s temperatur e momto r an drecorde r whic hmeasure s an drecord s th e combustio n temperatur e withi n th e therma l oxidize r whe n th e emission s uni t

i s i n operation . Unit s shal l b e i n degree s Fahrenheit . Th e monitorin g an d recordin g device s shal l b e capabl e o f accuratel y measurin g th e desire dparameter . Th e temperatur e monito r

an drecorde r

shal l b e installed , calibrated , operate dan dmaintaine di n accordanc e withth e manufacturer' s recommendations , withan y modification s deeme d necessar y b y th e permittee . Th e permitte e shal l collec t an drecor dth e followin g informatio n fo r eac hday : a . all 3-hou r

block s o f tim e durin g whic hth e averag e combustio n temperatur e withi n th e therma l oxidizer , whe n th e emission s uni t i s i n operation , wa s mor e tha n 5 0 degree s belo w th e average temperatur e durin g th e mos t recen t eniission s tes t

that demonstrate dth e emission s uni t was i n compliance ; and , b . alo g o f

th e downtim e for

th e captur e (collection ) system , contro l device , an d monitorin g equipment , whe n th e associate demission s uni t was i n operation . 2 . Th e permitte e shal l collec t an drecor dth e followin g informatio n o n amonthl y basi s for th e purpose s o f

determinin g monthl y emissions : a . th e nam e an didentificatio n numbe r o f eac hmol dreleas e coating , cleane r an d cleanu p solven t

employed ; b . th e O C conten t

o f eac hmol dreleas e coating , cleane r an dcleanu p solven t

i n pound s pe r gallon ; c . th e numbe r

o f gallon s o f

eac hmol dreleas e coating , cleane r an dcleanu p solven t employed ; d . th e tota l uncontrolle dO C emission s from all mol dreleas e coatings , cleaner s an d cleanu p solvent s employed , i n pound s o r tons ; and , e . th e calculated , controlle dO C emissio n rat e for al l mol dreleas e coatings , cleaner s an dcleanu p solvents , i n pound s o r tons . Th e controlle dO C emissio n rat e shal l b e calculate dusin g th e overal l contro l efficienc y for th e contro l equipmen t a s determine ddurin g th e mos t recen t emissio n tes t

tha t demonstrate dtha t

th e emissio n uni t wa s i n compliance . IV . Reportin g Requirement s 1 . Th e permitte e shal l submi t quarterl y deviatio n (excursion ) report s whic hidentif y al l 3-hou r block s o f tim e durin g whic hth e averag e combustio n temperatur e withi n th e therma l oxidize r doe s no t compl y withth e temperatur e limitatio n specifie dabove .P.8 9 

### Pag e 1 3 o f 1 6 A.R.E. , Inc . Facilit y ID : 157613179 3 PT I Application : 15-138 6 Emission s Uni t ID : PO H ^Septembe r

29,199 9 V . Testin g Requirements 1 . Complianc e wit

hth e emissio n limitation(s ) ofthi s permit shall b e determine din accordanc e wit hth e following method(s) : a . Emission Limitation : A n emission s uni t

ca n reduc e th e OC emission s b y a t leas t 85 % an dstill b e i n complianc e wit

hOA C rule 3745-21-07(G)(2) . I n addition , OA

C rul e 3745-21

- 07(G)(6 ) require s tha

t if O C emission s ar

e reducedb

y a n oxidizer , thi s oxidize

r must have aminimumdestruction efficiency of 90 % a t all time s durin g operation . Applicabl e Complianc e Method : Emissio n testin g andoperation ofth e moldcleaning & releas e applicatio n boot hi n conformanc e wit

hth e requirement s o f

atota l permanen

t enclosure . b . Visibl e Emissio n Limitation : 20 % opacity , a s a6-minut

e average , except

a s providedby rul e Applicabl e Complianc e Method : Complianc e shal l b e determinedby visibl e emission evaluation s performedin accordanc e wit

hprocedure s specifiedi n OA C rul e 3745-17-03(B)(l ) usin g the method s andprocedure s specifie di n USEP

A Reference Metho d9 . c . Emission Limitation : 0.55 1 lb PM/hr Applicabl e Complianc e Method : To determin e th e actua

l worst cas e emissio n rat

e fo r particulat e matter , th e following equatio n shal l b e used : E = [maximumcoatin g solid s usag e rate (i n pound s pe

r hour) ] X (1-TE) X (1-CE) E = particulate emission s rat e (lbs/hr) T E = transfe

r efficiency = 70% , whichi s the rati o ofth e amoun t of coating solid s deposite don th e coatedpar t to th e amoun

t o f coating solid s use d C E = contro l efficiency = 95 % (bot hth e dr y exhaust filtration syste

man dthe therma l oxidizer) 2 . The permitte e shall conduct , o r hav e conducted , emission testing fo r thi s emission s unit

in accordanc e wit

hth e followin g requirements : a . Th e emissio n testin g shal

l b e conductedwithi

n 6 month s afte

r startu p of thi s emission s unit .P.9 0 Pag e 1 4 o f

1 6 A.R.E. , Inc . Facility ID : 157613179 3 PT I Application : 15-138 6 Emission s Uni t ID : P01 1 -Septembe r

29,199 9 b . Th e emissio n testin g shal l b e conducte dt o demonstrat e complianc e withth e O C

captur e efficienc y an dcontro l efficienc y requirement s specifie di n sectio n A.I.2.a . (Note : BA T require s a95 % overal l contro l efficienc y se e B.I.2.a.) . c . Th e test(s ) shal l b e conducte dwhil e al l ofth e emission s unit s vente dt o th e therma l oxidize r ar e operatin g at

o r nea r thei r maximu mcapacities , unles s otherwis e specifie do r

approve db y th e Canto n local ai r agency . d . Th e captur e efficienc y shal l b e determine dusin g Method s 20 4 throug h204F , a s specifie di n 4 0 CF RPart 51 , Appendi x M , o r

th e permitte e may reques t an alternativ e metho do r

procedur e for

th e determinatio n o f

captur e efficienc y i n accordanc e withth e "Guideline s fo r Determinin g Captur e Efficiency" , date dJanuar y 9 , 1995 . (Th e Ohi o EP A wil l conside r th e request , includin g a

n evaluatio n ofth e applicability , necessity , an dvalidit y ofth e alternative , an dmay approv e th e us e o f th e alternativ e i f

suc happrova l doe s no t contraven e any othe r

applicabl e requirement. ) e . Th e contro l efficienc y (i.e. , th e percen t reductio n i n mas s emission s betwee n th e inle t an dth e outle t

ofth e contro l system ) shal l b e determine di n accordanc e wit hth e tes t method s an dprocedure s specifie di n OA C rul e 3745-21-1 0 o r an approve d alternativ e tes t

protocol . Th e tes t

method s an dprocedure s selecte dshal l b e base do n aconsideratio n o f

th e diversit y o f

th e organi c specie s presen t an dthei r

tota l concentration , an do n aconsideratio n ofth e potential presenc e o f interferin g gases . f . No t

late r tha n 3 0 day s prio r

t o th e propose dtes t

date(s) , th e permitte e shal l submi t a n "Inten t t o Test " notificatio n t o th e Canto n local ai r agency . Th e "Inten t

t o Test " notificatio n shal l describ e i n detai l th e propose dtes t method s an dprocedures , th e emission s uni t

operatin g parameters , th e time(s ) an ddate(s ) ofth e test(s) , an dth e person(s ) wh o wil l b e conductin g th e test(s) . Failur e t o submi t suc hnotificatio n fo r revie w an dapprova l prio r t o th e test(s ) ma y resul t

i n th e Canto n Loca l Ai r

Agency' s refusal t o accep t

th e result s o f

th e emissio n test(s) . Personne l fromth e Canto n loca l ai r agenc y shal l b e permitte dt o witnes s th e test(s) , examin e th e testin g equipment , an dacquir e dat aan dinformatio n necessary t o ensur e tha t th e operatio n ofth e emission s uni t an dth e testin g procedure s provid e avali d characterizatio n ofth e emission s fromth e emission s uni t and/o r th e performanc e o f th e contro l equipment . A comprehensiv e writte n repor t o n th e result s ofth e emission s test(s ) shal l b e signe d b y th e perso n o r

person s responsibl e for

th e test s an dsubmitte dt o th e Canto n loca l ai r agenc y withi n 3 0 day s followin g completio n ofth e test(s) . VI . Miscellaneou s Requirement s 1 . Non eP.9 1 

### Page 1 5 o f 1 6 A.R.E. , Inc . PT I Application : 15-138 6 ^Septembe

r29,199 9 B . Stat

e Onl y Enforceable Section Facilit y ID : 1576131793 Emission s Unit

ID : PO H
Applicabl e Emission s Limitations and/o rControl Requirement s 1 . The specifi c operations(s) , property , and/or equipmen t whichconstitut

e thi s emission s unit ar e liste di n th e followin

g tabl e alon g wit

hth e applicable rule s and/or requirement s andwit

h th e applicabl e emission s limitation s and/or control measures . Emission s fromthi s uni t shall no t exceedth e listedlimitations , andth e listedcontro l measure s shall b e specifiedi n narrativ e for

mfollowin

g th e table . Operations , Property , and/or Equipmen

t Moldcleanin g & releas e applicatio n boot

hwit h therma l oxidize r Applicabl e

Rules/Requirement s OA C rul e 3745-31-0 5 Applicable Emission s Limitations/Contro l Measure s OC : 10.3 8 pounds/da

y 1.8 9 tons/yea r see T&C s 2.a , 2. b & 2. c belo w Additiona l Term s an d Condition s 2. aThe OC emission s fromthi s emission s uni t shall b e reducedb

y a t leas t 95% . 2. b Thi s emission s unit shal l b e totall y enclose

dsuc htha t OC emission s ar

e captured andcontainedfo

r discharg e throughthe therma l oxidizer . Th

e captur e efficiency shall b e determinedusin g Method s 20 4 throug h204F , a s specifiedi n 4 0 CF RPar t 51 , Appendix M , or

th e permitte e ma

y request a n alternativ e metho dor

procedur e fo r th e determination o f

capture efficienc

y in accordanc e wit

hth e "Guideline s fo

r Determining Captur

e Efficiency" , datedJanuar y 9 , 1995 . (Th

e Ohi o EP

A wil l conside r the request , includin g a

n evaluation o f

th e applicability , necessity , an d validit y of th e alternative , andma

y approve th e us e o f

th e alternativ e i f

suc h approva l doe s not contraven e an

y othe r applicable requirement. ) Th e operatio n ofthe mol dcleaning & releas e applicatio n boot hshall confor

mwit hth e requirement s fo

r atotal permanen

t enclosure consistent

wit hcondition s demonstrate ddurin g th e most recent performanc e test . 2. c HighVolum

e Low Pressure (HVLP) spra y gun s shall b e employedfo r an y materia l tha t i s appliedby th e us e of aspra y gun . II . Operationa

l Restrictions NoneP.9 2 

### Pag e 1 6 of

1 6 A.R.E. , Inc . Facilit y ID : 1576131793 PT I Application : 15-138 6 Emission s Uni t ID : P O 1 1 September29,199 9 IU . Monitorin g and/o rRecordkeeping Requirement s 1 . Non e IV . Reportin g Requirement s 1 . Non e V . Testin g Requirement s 1 . Complianc e wit

hth e emissio n limitation(s ) ofthi s permi t shall b e determine din accordanc e wit hth e following method(s) : a . Emission Limitation : 10.3 8 pound s OC/da

y 1.8 9 ton s OC/yea

r Applicable Complianc e Method : Complianc e i s to b e base dupon aone-time calculatio n using maximumcapabilitie s ofth e coating equipmen

t an dpermit allowabl e overall contro l efficiency . VI . Miscellaneou s Requirement s 1 . Pursuant

to Engineering Guide #69 , modeling t o demonstrat e complianc e wit

hthe Ohi o EPA' s Air

Toxic Polic y wa s no t

necessar y sinc e th e emission s unit' s maximumannua l emission s fo

r eac htoxi c compoundwill b e les s than 1.0 ton . OA C Chapte r 3745-3 1 require s permittee s t o appl

y fo r andobtain anew or

modifie dpermit

to install prio r

to making a "modification " a s definedby OA C rul e 3745-31-01 . The permitte e i s hereb y advisedtha t change s in the compositio n o f materials , or

us e o f ne w materials , tha

t woul dresult

in a n increas e in emission s o f

an y pollutan t tha t ha s aliste dTL

V to above 1.0 to n per

yea r ma y require th e permitte e t o apply for an dobtain ane w permi t

t o install .P.9 3

Kb-b . i"->.<-2-** > iii ; C3<iH' l MKt L LUdd l i rj. it i r.e: ' 

# ENTROPY , INC . P.O . Box900G 7 

### Raleigh , Nort

hCarolin a27675-006 7 i Telephone ' 919.781365 0 FAX : 919.787.844 2

i 800.486.355 0 FAX \C

O V £ R SHEET DATE : ! Febnjar

y 14.200 0 I TO : | Clyd e Richey COMPANY : I A.R.E. , Inc . FAX : ! 330430784 5 CC : FROM : PAGE S (Inchxfin g cover) : 2

Car l F . Fin k TELEPHONE : 800-464-204 2 x21 1

FAX :
ext26 0 SUBJECT : Cop

y o f airflo w checks a

ttunne l outie t Message Here ] I s acop y ofth e airflo w check s thatw e di d during th e Decembe r199 5 testing . Thes e measurement s wer e take n a tth e Assembl y Are aen d o f th e tunnel . Thi s dat awa s no t Induce d in th e repor

tbecaus e th e tunne l wa s no tconsidere d a n ND O forthe enclosur e room . I f you i hav e an y more questions , pleas e cal l m e a t80O-486-3550 , ex t260 . I'l l tr y to ge tyo u th e njew quot e I

n th e nex t2 o r3 days . 

### Tharjks .P.9 4 ••"••••••• I



### Sh*r t~vi*~j.~,*r. — .J... „ Joe- * >^o o /?-/^-9r " 

# t (Srecco^r/rigcE^s S SP-S-Av-u P BOO M 

### .:' . . i \ ; ' v

### • j ' ~Qzo"Y*vhY) .:, TO * : St 1



### - 0



### . ^e^oiv^cFA/ r T>i»mirref c - 33=S ^ £%o S .u » 

# ^ p ~ 0,cos * iJv.Ptre+Toer- 1 2



# - FW

- ^ ^

.. . FT©t O jt>iR.ec7-iOAJ 3Ltvuj*&Ci ~? V-is

- -*.*-«,- . • .." i £T**P3e D 5'AAr-. i IHf

O Tim e - O ,o ^o 3 0 Jy 0 

### r o & d 

# ': : 

# sre>p« . i|S"(*

> Ox ? .; ^

^^. *"" ^^

-^

•*-*•. .

. 1 ' . '.V .

•>. ; ''j ! v. '

TOTR L P.0 2