Appendix D

Manufacturing 

Energy Consumption 

Survey Forms
Form EIA-846A (4-6-95)

U.S. Department of Commerce 

Bureau of the Census 

Acting as Collecting and 

Compiling Agent For 

1994

MANUFACTURING

ENERGY

CONSUMPTION

SURVEY

Public reporting burden for this collection of information is estimated to average 9 hours per response, including the time of

reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and

reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of

information, including suggestions for reducing this burden, to the Energy Information Administration, Office of Statistical

Standards, EI-73, 1707 H-Street, NW, Washington, DC 20585; and to the Office of Information and Regulatory Affairs, Office of

Management and Budget, Washington, DC 20503. 

In correspondence pertaining to this report, please refer to this Census File Number (CFN). 

NOTE

OMB No. 1905-0169: Approval Expires 04/30/98

BUREAU OF THE CENSUS 

1201 East 10th Street 

Jeffersonville, IN 47132-0001 

DUE DATE: 

If you cannot file by the due date, a time extension request should be sent to

the above address. Please include your 11-digit Census File Number (CFN). 

PLEASE COMPLETE THIS 

FORM AND RETURN TO 

Please correct errors in name, address, and ZIP Code. ENTER street and number if not shown. 

Please read the enclosed instructions

before filling out this form. Complete

each item. If you have any questions,

call 1–800–866–6327.

UNITED STATES DEPARTMENT

OF ENERGY 

ENERGY INFORMATION

ADMINISTRATION

U.S. DEPARTMENT OF COMMERCE

BUREAU OF THE CENSUS

The Manufacturing Energy Consumption Survey – The Manufacturing Energy Consumption

Survey (MECS) was designed, and is being sponsored, by the Energy Information Administration

(EIA) of the U.S. Department of Energy (DOE). The survey is administered and compiled by the U.S.

Bureau of the Census for the EIA. The previous MECS was conducted covering the year 1991. 

Mandatory Requirement – This survey is mandatory under the Federal Energy Administration

Act of 1974, Pub. L. No. 93-275, and under Title 3, Subtitle B, of the Omnibus Budget Reconciliation

Act of 1986, Pub. L. No. 99-509, as amended by Title 1, Subtitle G, of the Energy Policy Act of 1992,

Pub. L. No. 102-486. Failure to respond may result in criminal fines, civil penalties, and other

sanctions as provided by law. Response is required by law from establishments included in the

MECS sample and receiving the MECS form. 

Confidentiality of Data – Under Section 9 of Title 13, U.S. Code, your report to the Census Bureau

is confidential. It may be seen only by sworn Census Bureau employees and may be used only for

statistical purposes. The law also provides that copies retained in your files are immune from legal

process.

Purpose of This Survey – The MECS will collect data on energy consumption and usage patterns

for the manufacturing sector of the U.S. economy. In addition, it will measure the short-term (within

30 days) capability of your establishment to substitute fuels in place of those actually consumed in

1994. The information obtained from the MECS forms will be used to publish aggregate statistics on

the following: consumption of energy for fuel and nonfuel uses, energy characteristics of buildings

in the manufacturing sector, energy consumption by end use, technologies currently in use by U.S.

manufacturers, energy prices, electricity generation onsite, fuel-switching capabilities, and

participation in energy-management activities. This information will be used by the DOE to

implement policy plans effectively as well as to assist utilities in more accurate demand forecasting

and resource planning. 

Form EIA-846A – This form is addressed to establishments operating primarily in the

manufacturing sector in industries as defined by the 1987 Standard Industrial Classification (SIC)

Manual. Industries sampled for this form are in SIC 20 through 39, except for SIC 24, 26, 28, 29,

3312, 3321, 3331, and 3339. Establishments in SIC 22 (apparel/jobbers) and SIC 27

(printing/publishing) are manufacturers by definition and should complete this form.

Government-owned establishments that are privately operated are NOT exempt from

completing this survey. 

Due Date – The questionnaire should be returned no later than the due date specified above. If you

need additional time, please call our processing office on 1–800–528–3049. Please use the enclosed

return envelope. If the envelope has been misplaced, return the completed questionnaire to us at the

above address.

©

©

©

©

©

©

Appendix D

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 1
FORM EIA-846A (4-6-95) Page 2

A. General Instructions 

1. No entries are required in the shaded areas. All shaded areas are to be left blank.

2. Use the indicated units specified on the questionnaire for reporting all quantities. For example: 

3. Do not consolidate establishments. The reporting boundaries for your establishment should 

correspond to those used in the Annual Survey of Manufactures and/or the Census of Manufactures. 

4. If you do not maintain book records for particular items, please use carefully prepared estimates. 

5. Please refer to the accompanying instruction guide as you answer the questions. 

B. Operational Status 

Electricity – Thousands of kilowatthours (1,000 kWh) 

Steam – Millions of British thermal units (Million Btu)

Industrial hot water – Millions of Btu (Million Btu)

Coal – Short Tons

Natural gas – Thousands of cubic feet (1,000 cu. ft.)

Hydrogen – Millions of Btu (Million Btu)

Diesel fuel and distillate fuel oil – Barrels 

If you need conversion factors in order to report in the specified units, refer to the detailed instructions 

for Sections I and II.

2. If you bought the establishment during the year, complete all sections of the report form for

activities that occurred in 1994 after the sale.

1. If you sold the establishment during the year, complete all sections of the report form for

activities that occurred in 1994 prior to the sale.

IF FORM MA-1000 (ANNUAL SURVEY OF MANUFACTURES) WAS COMPLETED FOR THIS

ESTABLISHMENT IN 1994, SKIP THIS ITEM AND GO TO SECTION I – NONCOMBUSTIBLE ENERGY

SOURCES. Otherwise, please complete this item fully to avoid unnecessary correspondence. Mark the

box (1–5) that is applicable to the operation of this establishment at the end of 1994. If you check box 3, 4,

or 5, please fill in the month, day, and year (numbers only, please) that the action became effective. If box 4

or 5 is checked, also supply the name and address (or location) of the new or former owner or operating

company.

Name of new/former owner or operator

Number and street

0001 1

2

In operation

Temporarily or seasonally inactive

Ceased operation (Provide date at right)

Sold or leased TO another operator (Provide date at right AND 

enter name, etc., below)

Acquired or leased FROM another operator (Provide date at right AND 

enter name, etc., below)

Date (Numbers Only)

Month Day Year

3

4

5

Employer Identification (EI) Number (9 digits)

City State ZIP Code

Mark (X) only ONE box which best describes this establishment at the end of 1994. If this establishment

was not in operation for the full year during 1994, please complete this form for the part of the year that

you were in operation.

CONTINUE WITH SECTION I ON PAGE 3

If the ownership of this establishment changed in 1994, please make certain that the date of the

change in ownership is recorded in this item. 

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

2 Energy Information Administration/Manufacturing Consumption of Energy 1994
Section I – NONCOMBUSTIBLE ENERGY SOURCES 

Item Description

During 1994, what amount of each energy source

was purchased from utilities by this establishment

and delivered to this establishment site? (DO NOT

include purchases by a central purchasing agent,

quantities delivered from other establishments of

your company, or quantities for which payment was

made in-kind.)

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 1a? 

During 1994, what amount of electricity and steam

was purchased from nonutility suppliers by this

establishment and delivered to this establishment

site?

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 2a?

During 1994, what amount of each energy source

was transferred from outside establishments and

delivered to this establishment site? (DO NOT include

the purchases reported in lines 1a and 2a. DO include

quantities received from a central purchasing agent,

quantities delivered from other establishments of

your company, and quantities for which payment was

made in-kind.)

TOTAL QUANTITIES OF ELECTRICITY 

RECEIVED ONSITE (Sum of lines 1a, 2a, 

and 3.) NOTE – Copy this quantity for electricity 

to Section III – FUEL SWITCHING, 

part A, line 1a, column (2) on page 6.

3.

TOTAL ELECTRICITY SALES AND TRANSFERS 

OFFSITE (Line 9 plus line 10.) 

During 1994, how much electricity was sold or 

transferred to utilities?

During 1994, how much of each energy source was

sold or transferred to any establishments other than

utilities?

TOTAL ONSITE GENERATION OF ELECTRICITY

(Sum of lines 5, 6a, 6b, 6c, 6d, and 7.) 

During 1994, how much electricity was generated

onsite by processes other than those covered on

lines 5, 6a, 6b, 6c, and 6d?

During 1994, how much of each energy source was

generated onsite from each of the following:

During 1994, how much electricity was generated on

this establishment site by cogeneration? (Include ALL

cogeneration facilities at this establishment site.) 

(1)

1a. Kilowatthours Million Btu Million Btu

1b. Dollars Dollars Dollars

Mil Thou Dol Mil Thou Dol Mil Thou Dol

2a. Kilowatthours Million Btu

Mil kWh

Electricity Steam Industrial Hot Water

Mil Thou kWh

(2) (3) (4)

2b. Dollars Dollars

Mil Thou Dol Mil Thou Dol

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL ONSITE CONSUMPTION OF

ELECTRICITY. (Line 4 plus line 8 minus line 11.) NOTE – Copy this quantity for electricity

consumption to Section IV – ESTIMATED PERCENT

CONSUMPTION BY END USE, line 1, column (2) 

on page 9.

12.

Kilowatthours Million Btu

Mil Thou kWh

Million Btu

10 11 12

01

02

03

04

05

06

07

09

10

11

12

13

14

Thou

IF ZERO, PLEASE ENTER ZERO (0) IN EACH BOX

081

082

083

084

a. Solar power

b. Wind power

c. Hydropower

d. Geothermal power

FORM EIA-846A (4-6-95) Page 3

Million Btu Million Btu

Million Btu Million Btu

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 3
Section II – COMBUSTIBLE ENERGY SOURCES 

B. 

Energy sources received onsite in 1994 

Energy Sources

(1)

Census

Use

Only

(2)

Units used 

for

reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total

quantity of 

transfers in 

and central

purchases

Dol (6)

A. SOLIDS

1. Anthracite 40 Short Tons

2. Bituminous and subbituminous coal 41

3. Lignite 42

4. Total coal (Sum of lines A1, A2, and A3)

5. Breeze 44

6. Coal coke 43

7.

Wood residues and byproducts from mill

processing (e.g., sawdust, shavings, slabs, bark)

70

8.

Petroleum coke

90

Barrels

Agricultural waste (e.g., bagasse, rice hulls, nut

shells, orchard prunings)

9.

83

10.

Wood/paper-related refuse (e.g., scrap,

wastepaper, wood pallets, packing materials)

84

11.

72

12. Other solids (Specify solid. Specify

units, if not million Btu)

91

Wood harvested directly from trees (e.g.,

roundwood, wood chips, tree bark)

GASES (exclude oxygen, nitrogen, and inert gases) 

1. 30

1a.

Natural gas purchased directly from LDC 

at an interruptible service rate

50

Natural gas purchased directly from LDC at

other service rates (Specify type of service

rate)

54

2. Acetylene Cu. Ft. 64

3. 63

4. Waste and byproduct gases (e.g., refinery gas,

vent gas, plant gas, still gas) 62

5. Other gases (Specify gas. Specify units, if not million Btu)

Natural gas purchased directly from your

utilities/local distribution companies (LDC)

at a firm service rate

51

Total natural gas (Include well production onsite 

in column (7))

Million Btu

Million Btu

Million Btu

1,000 cu. ft.

Million Btu

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Million Btu

Million Btu

Million Btu

Million Btu

Page 4 FORM EIA-846A (4-6-95)

01

02

03

46

48

49

93

9198

5098

9398

1,000 cu. ft.

1,000 cu. ft.

Hydrogen

(3) Other costs (e.g., storage) (Specify)

5498

In the following parts 1a–1e, please classify natural 

gas purchases which are reported in line 1.

UTILITY/LDC

1b.

1c.

Did this establishment purchase natural gas in

1994 from sources other than utilities/LDC?

Yes – Go to Line 1d.

No – Skip to line 2, Acetylene, on this page.

NONUTILITY/NON-LDC

1d. Natural gas purchased from non-LDC sources

(e.g., producers, brokers, marketers, and other

non-LDC sources including fees for

transportation and storage)

1e. Of the expenditures given in line 1d, please

provide the following: (Please note that the sum 

of lines e(1), e(2), and e(3) should equal line 1d.)

(1) Cost of supplies (Include brokers’ fees,

suppliers’ fees)

(2) Cost of transportation – Please mark (X) all the service rates that apply.

1

2

1 Firm (e.g., no-notice, bundled firm)

5398

Interruptible

Don’t know

1

1

1

53021

53022

53023

53024

1,000 cu. ft.

1,000 cu. ft.

52

53

50981

Other/Released capacity 

(Specify type of service rate)

See Pg. 10, Part B.

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

4 Energy Information Administration/Manufacturing Consumption of Energy 1994
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

Energy sources produced onsite in 1994

Quantity

produced

onsite

(7)

Does the entry in

column (7) represent

the product or

byproduct of another energy source consumed onsite?

(8)

Quantity

consumed as a

fuel

(9)

Quantity

consumed for

all nonfuel

purposes

(10)

Total design

storage

capacity located

onsite as of

12/31/94

(12)

Energy Sources

(11)

FORM EIA-846A (4-6-95) Page 5

04

1 Yes

05 06 07 09

B. 

A. SOLIDS

Anthracite

Bituminous and 

subbituminous coal

Lignite

Total coal (Sum of lines A1, 

A2, and A3)

Breeze

Coal coke 

Wood residues and 

byproducts from mills

Petroleum coke

Agricultural waste

Wood/paper-related

refuse

Other solids

Wood harvested from 

trees

GASES

Natural gas purchased from

LDC at an interruptible rate

Natural gas purchased 

from LDC at other rates

Acetylene

Waste and byproduct gases

Other gases

Natural gas purchased from 

utilities/LDC at a firm rate

Total natural gas

Hydrogen

Other costs

Natural gas purchased 

from non-LDC sources

Cost of supplies

Cost of transportation

Copy to Pg. 6, line 1a & Pg. 9, line 1

2 No

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

Energy sources consumed onsite in 1994

Copy to Pg. 7, line 1a & Pg. 9, line 1

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 5
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

A.

Energy sources received onsite in 1994 

Energy Sources

(1)

Census

Use

Only

(2)

Units used for

reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this 

establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total

quantity of 

transfers in 

and central

purchases

Dol (6)

C. LIQUIDS (42 gallons = 1 barrel)

1. Diesel fuel, excluding highway usage 28 Barrels

2. Distillate fuel oil (numbers 1, 2, and 4 fuel oils –

exclude diesel fuel reported on line C1 above.) 29

3. Total diesel fuel and distillate fuel oil (Sum of lines C1 and C2) 22

4. LPG (liquid petroleum gas) (e.g., butane, ethane, 

propane, butylene, ethylene, propylene, and mixtures)

5. Kerosene 27

6. Motor gasoline, excluding highway usage 23

7.

21

8.

Residual fuel oil (numbers 5, 6, Navy Special, and

Bunker C)

71

Barrels

Waste oils and tars

9.

95

Other liquids (Specify liquid. Specify units, if

not million Btu)

BASIC CAPABILITY

Barrels

Barrels

Gallons

Barrels

Gallons

Million Btu

Million Btu

Page 6 FORM EIA-846A (4-6-95)

01

02

03

24

9598

Yes – Answer lines 2 and 3 for that column.

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE, on page 9.

1

2

10501

Section III – FUEL SWITCHING

The purpose of this part is to determine this establishment’s potential to switch from one type of fuel to another, regardless

of whether or not any fuel switching was actually done.

Total Electricity

Received

(2)

Total Coal Excluding

Coal Coke and Breeze

(1) 10 46 (3)

Item Description

1a.

10.

Quantity Consumed – Copy data into line 1a as instructed in the 

column headings.

Copy from Section I,

line 4, column (2)

Copy from Section II,

part A, line 4, column (9)

1,000 Kilowatthours Short Tons

1b. Does line 1a contain any nonzero entries?

Do not consider differences in energy prices when estimating amounts.

2. Quantity Nonswitchable – Enter the amount of the quantity in line 1a that

could NOT have been replaced within 30 days by another energy source in 1994.

3a. Quantity Switchable – Subtract line 2 from line 1a and enter the results. This

represents the total quantity of energy consumption that COULD HAVE BEEN

replaced within 30 days by one or more alternative energy sources in 1994.

Yes – Answer lines 4 through 11, as appropriate, for that column.

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE, on page 9.

1

2

10521

3b. Does line 3a contain any nonzero entries?

4. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by electricity?

5. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by coal, excluding coal coke and breeze?

6. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total coal coke and breeze, excluding coal included in line 5

above?

7. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by natural gas from any supplier(s)?

8. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total diesel fuel and distillate fuel oil?

9. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by LPG?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by residual fuel oil?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by any other energy source? (Specify the energy source)

11.

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

51

52

50

53

67

69

57

59

61

63

65

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

1099

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

6 Energy Information Administration/Manufacturing Consumption of Energy 1994
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

FORM EIA-846A (4-6-95) Page 7

Section III – FUEL SWITCHING – Continued

Total Diesel Fuel and

Distillate Fuel Oil

(5)

LPG

30 (4) (6)

Total Natural Gas

Copy from Section II,

part B, line 1, column (9)

Copy from Section II,

part C, line 3, column (9)

1,000 cu. ft. Barrels

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

Energy sources produced onsite in 1994

Quantity

produced

onsite

(7)

Does the entry in

column (7) represent

the product or

byproduct of another

energy source

consumed onsite?

(8)

Quantity

consumed as a

fuel

(9)

Quantity

consumed for

all nonfuel

purposes

(10)

Total design

storage

capacity located

onsite as of

12/31/94

(12)

Energy Sources

04 05 06 07 09 (11)

Energy sources consumed onsite in 1994

1 Yes

Copy to line 1a below & on pg. 9

2 No

1 Yes 2 No

C. LIQUIDS

Diesel fuel

Barrels

Distillate fuel oil

Total diesel fuel and distillate 

fuel oil (Sum of lines C1 and C2)

LPG

Kerosene

Motor gasoline

Residual fuel oil

Barrels

Waste oils and tars

Other liquids

Barrels

Gallons

Copy from Section II,

part C, line 4, column (9)

Copy from Section II,

part C, line 7, column (9)

22 24 21 (7)

Residual Fuel Oil

Gallons Barrels

1,000 cu. ft. Barrels Gallons Barrels

1,000 cu. ft. Barrels Gallons Barrels

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Copy to line 1a on page 8

Barrels

Copy to line 1a on page 8

Copy to line 1a below & on pg. 9

Copy to line 1a below & on pg. 9

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 7
Section III – FUEL SWITCHING – Continued

B. SWITCHING BETWEEN NATURAL GAS AND RESIDUAL FUEL OIL

Page 8

1 Yes – Answer lines 2a, 2b, and 2c, as appropriate, for that column.

2

1501

The purpose of this part is to determine, for this establishment, if any actual switching took place between two

specific fuels, namely natural gas and residual fuel oil; if so, the primary reasons for the switching and at what price

difference would switching be a viable option.

Total Natural Gas

(2)

Residual Fuel

Oil

(1) 30 21 (3)

Item Description

1a. Replaceable amount – Copy data into line 1a as instructed in the 

column headings.

Copy from Section III, 

part A, line 10, column (4)

Copy from Section III, 

part A, line 7, column (7)

1,000 cu. ft. Barrels

1b. Does line 1a contain any nonzero entries?

2.

SWITCH FROM natural gas TO residual fuel oil?

Yes

No

1

2

1502

2b. SWITCH FROM residual fuel oil TO natural gas?

90

At any time during the full year 1994, did this establishment . . .

2a.

Yes

No

1

2

1503

2c. Do lines 2a or 2b contain any "YES" responses?

Yes – Answer lines 3 and 4, as appropriate, for that column.

No – Skip to line 4 on this page.

1

2

1504

3.

Supply shortage or curtailment of this fuel

Down-time caused by maintenance

Less expensive substitute

Environmental restriction on emissions or waste

Other (Specify and mark appropriate box(es))

What is the primary reason(s) that this establishment SWITCHED FROM this fuel

TO the other fuel?

a.

Total Natural Gas Residual Fuel Oil

1505

(1)

4. Regardless of whether or not your establishment actually SWITCHED FROM this

fuel during 1994, or did so because of a less expensive substitute, is there a

LOWEST PERCENTAGE of price difference of the less expensive substitute that

would cause your establishment to SWITCH FROM this fuel?

Percentage of Price Difference = 

The formula for percentage of price difference is:

(PC – PA) X 100%

PC

Where PC = Price per British thermal unit of current fuel

PA = Price per British thermal unit of alternative fuel

(2)

1507

1509

1511

1513

1515

b.

c.

d.

e.

Would not switch regardless of percentage of price difference

Would switch at price difference of 1 – 5 percent

Would switch at price difference of 6 – 10 percent

Would switch at price difference of 11 – 15 percent

Would switch at price difference of 16 – 20 percent

Would switch at price difference of 21 – 30 percent

Would switch at price difference of 31 – 40 percent

Would switch at price difference of 41 – 50 percent

Would switch at price difference over 50 percent

Reasonable estimate cannot be provided

a.

b.

c.

d.

e.

f.

g.

h.

i.

j.

1517

1506

1508

1510

1512

1514

1516

1518

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

15121

15122

Mark (X) only one box

1

1

1

1

1

1

1

1

1

1

1

1

Mark (X) only one box

FORM EIA-846A (4-6-95)

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END

USE, on page 9.

Please answer line 4 as appropriate for the columns with nonzero entries in line 1a.

Would switch to the more expensive substitute if price premium 

were reasonable

k.

11 11

Mark (X) all 

that apply

Mark (X) all 

that apply

Total Natural Gas Residual Fuel Oil

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

8 Energy Information Administration/Manufacturing Consumption of Energy 1994
(1)

Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE

FORM EIA-846A (4-6-95) Page 9

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER.

REASONABLE APPROXIMATIONS ARE ACCEPTABLE – SEE INSTRUCTIONS.

13.

(2) (3) (4) (5) (6)

Total Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total

Natural Gas

Total Diesel

Fuel and

Distillate

Fuel Oil

LPG Residual

Fuel Oil

3.

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL for all purposes 100%

Quantity consumed – Copy data into line 1 as instructed 

in the column headings.

Boiler fuel (e.g., fuel for

boilers, gas turbines)

Process heating (e.g.,

kilns, furnaces, ovens,

strip heaters)

Process cooling and

refrigeration

Machine drive (e.g.,

motors, pumps, etc.

associated with

manufacturing process

equipment)

Electro-chemical

processes (e.g.,

reduction process)

Other (Please specify any

other uses of energy)

Facility heating, ventilation,

and air conditioning

Facility lighting

Facility support other than

lines 8 and 9 above (e.g.,

cooking, water heating,

office equipment)

Onsite transportation,

excluding highway usage

(7)

%%%%%%

%%%%%%

%%%%%%

%%%%%%

%

%%%%%%

%%%%%%

%

%%%%%%

% %%%

%%%%%%

10 46 30 22 24 21

70

71

72

73

74

75

76

77

78

79

80

82

100% 100% 100% 100%

12. Conventional electricity

generation 81 %%%%%

Energy sources can be consumed in three major end-use classes: indirect use (boiler fuel), direct process use, and direct nonprocess

use. Indirect use is the transformation of energy to another usable energy source, as in a boiler for example. Direct

process use includes usage in motors, ovens, kilns, and strip heaters. Direct nonprocess use includes usage for facility lighting and

conditioning equipment.

End Uses

1,000 kWh Short Tons 1,000 cu. ft. Barrels Gallons Barrels

Copy from

Section I, line 12,

column (2)

Copy from

Section II, part A,

line 4, column (9)

Copy from

Section II, part B,

line 1, column (9)

Copy from

Section II, part C,

line 3, column (9)

Copy from

Section II, part C,

line 4, column (9)

Copy from

Section II, part C,

line 7, column (9)

100%

Total Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total Natural Gas LPG Residual

Fuel Oil

Other (Please specify any

other uses of energy)

For each energy source, the sum of the elements in these three classes equals 100 percent.

For columns with nonzero entries in line 1 above, please report the approximate percentage of each energy source used for the

purposes listed below.

10761

10821

INDIRECT USES – BOILERS

DIRECT USES – PROCESS

DIRECT USES – NONPROCESS

1.

2.

Total Diesel

Fuel and

Distillate

Fuel Oil

(1) (2) (3) (4) (5) (6) (7) 10 46 30 22 24 21

End Uses

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 9
Section V – ESTABLISHMENT CHECKLIST

This section is divided into eight parts. All establishments are to complete Parts A, B, C1, C2, and C3.

Page 10 FORM EIA-846A (4-6-95)

1301

Mil Feet

1.

• to lower your energy consumption or costs, or

• to shift the timing of your electricity demand, or

• to promote your use of electricity instead of another energy source?

1303

(Often these programs are referred to as Demand-Side Management (DSM))

What was the approximate total enclosed square footage of the buildings located on this establishment site as of December 31, 1994?

Yes

No

Don’t know

1

2

3

2. Of the square footage indicated above, what percentage had controlled heating or cooling, using equipment designed to modify the

internal building temperature, during 1994?

Part A – ESTIMATED SQUARE FOOTAGE OF BUILDINGS

Square Feet

Thou

Please provide the approximate percentage to the nearest multiple of 5 percent.

%

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES

2. At any time between January 1, 1992 and December 31, 1994, did your electric utility sponsor any type of programs designed for

the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

• to lower your energy consumption or costs, or

• to shift the timing of your natural gas demand, or

• to promote your use of natural gas instead of another energy source?

1304

(Often these programs are referred to as Demand-Side Management (DSM))

Yes

No

Don’t know

1

2

3

3. At any time between January 1, 1992 and December 31, 1994, did your natural gas utility sponsor any type of programs designed

for the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

Yes

No

Don’t know

1

2

3

4a. For the period between January 1, 1992 and December 31, 1994, was the natural gas utility/local distribution company (LDC) for your

establishment the same entity as your electric utility?

1302

1305

Yes – Go to line 5 on page 11.

No – Skip to Part C1 on page 11.

1

2

4b. At any time between January 1, 1992 and December 31, 1994, was your establishment involved in any type of energy-management

activity?

13051

30031

Does column (6) of line B1 on page 4 contain a nonzero entry?

Yes – Answer lines 1a and 1b below.

No – Skip to line 2 below.

1

2

1. Please refer to Section II, Part B, line 1, column (6) on page 4 for the quantity of total natural gas that was transferred in and

centrally purchased.

If no expenditure was made, please enter zero.

1a. Enter the total expenditures, including all applicable taxes and delivery charges, for the quantity of total natural gas that was

transferred in and centrally purchased.

30032

Mil Dol Thou

Market price

Internal price based on this establishment’s accounting principles

Don’t know

Other (Specify)

1

2

3

4

1b. What is the best description of the expenditure amount in line 1a above?

30033

30034

Mark (X) only one box.

Mark (X) only one box.

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

10 Energy Information Administration/Manufacturing Consumption of Energy 1994
Section V – ESTABLISHMENT CHECKLIST – Continued

FORM EIA-846A (4-6-95) Page 11

Part C1 – GENERAL TECHNOLOGIES 

Part C2 – COGENERATION TECHNOLOGIES 

1401

All establishments are to complete Parts C1, C2, and C3.

Computer control of building environment 

(e.g., space-heating equipment, cooling equipment, lights)

Steam turbines supplied by either conventional 

or fluidized bed boilers

14042

1

1

Waste heat recovery 

Adjustable-speed motors

None of the above Computer control of processes or major energy-using 

equipment (e.g., boilers, furnaces, conveyers) used in 

the manufacturing process

1

1

1

1

1403

1404

14041

a. Energy audits

b.

c.

d.

e.

f.

g.

h.

i.

j.

1306 1

Energy-Management Activities

Involvement

Through

Electric 

Utility

Sponsorship

Involvement

Through

Self-Sponsorship

Involvement Through

Federal, State, Local

Government Sponsorship,

Excluding Utilities

Involvement

Through Other

(3rd Party)

Sponsorship

5. In what type(s) of energy-management activity(ies) was your establishment involved between January 1, 1992 and December 31, 1994?

Mark (X) all that apply. Note that it is possible to have marks in all four columns for any of the activities listed.

(1) (2) (3) (4) (5)

Electricity load control

Special rate schedule (e.g., interruptible or time-of-use)

Standby generation program

Equipment rebates

Power factor correction or improvement

U.S. Environmental Protection Agency’s Energy Star Program

U.S. Environmental Protection Agency’s Green Lights Program

U.S. Department of Energy’s Motor Challenge Program

Other, including other government programs (Specify)

Equipment installation or retrofit for the primary purpose of

using a different energy source (e.g., electrification). (Exclude

modifications made principally for energy efficiency)

Equipment installation or retrofit for the primary purpose of

improving energy efficiency affecting:

(1) Steam production (e.g., boilers, burners)

(2) Direct/indirect process heating

(3) Direct process cooling, refrigeration

(4) Direct machine drive (e.g., adjustable-speed drives, motors,

pumps) excluding Motor Challenge Program

(5) Facility heating, ventilation, and air conditioning, excluding

Energy Star Program

(6) Facility lighting, excluding Green Lights Program

l.

k.

13071 1 13072 1 13073 1

1308 1 13091 1 13092 1 13093 1

1310 1

1326 1 13271 1 13272 1 13273 1

1328 1 13291 1 13292 1 13293 1

1338 1 1339 1 1340 1 1341 1

1342 1

1343 1

1344 1

1312 1 13131 1 13132 1 13133 1

1314 1 13151 1 13152 1 13153 1

1316 1 13171 1 13172 1 13173 1

1318 1 13191 1 13192 1 13193 1

1320 1 13211 1 13212 1 13213 1

1322 1 13231 1 13232 1 13233 1

(1)

(2)

1324 1 13251 1 13252 1 13253 1

1330 1 1331 1 1332 1 1333 1

1334 1 1335 1 1336 1 1337 1

1396

1397

Part C3 – ONE-TIME COLLECTION OF ESTABLISHMENT ACTIVITIES

1.

A listing is kept of all operating electric motors

at this establishment – Go to line 3 below.

1

2. What kind of listing do you keep regarding your operating electric motors at this establishment?

1 Yes 2 No

What is your establishment’s most commonly used method of evaluation for purchases of, and modifications to, electric motor systems? 

3.

An evaluation is based primarily on all expected costs 

over the projected lifetime of the system. 1

1602

1601

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

Does your listing contain information on age of your motors? Mark (X) only one box.

3 Don’t know

Does your listing contain information on horsepower (wattage) of your motors?

1 Yes 2 No 3 Don’t know

4. Mark (X) only one box.

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES – Continued

1603

1604

Conventional combustion turbines with heat recovery

Combined-cycle combustion turbines

Internal combustion engines with heat recovery

Steam turbines supplied by heat recovered from 

high-temperature processes

None of the above

14045 1

1

1

1

1

14046

14047

14043

14044

Your CORPORATE energy manager has the option of completing this part for EACH individual establishment site. Otherwise,

your energy manager at the establishment site is the best source for this information. Please respond using best-guess estimates

from respondents’ own knowledge. A search for these items is not necessary.

1402

An evaluation is done but not certain how it is done.

No evaluation is done.

Not certain if any type of evaluation is done.

4

5

6

Another type of evaluation is used.

An evaluation is based primarily on initial purchase 

prices of competing systems. 

3

2

4

No listing at all is kept – Skip to page 12.

The existence of a listing is not known – Skip to page 12.

A listing is kept of some operating electric motors at this 

establishment – Go to line 3 below.

2

3

Mark (X) only one box.

Mark (X) only one box.

1994 Manufacturing Energy Consumption Survey 

Form EIA-846A

Energy Information Administration/Manufacturing Consumption of Energy 1994 11
FORM EIA-846A (4-6-95) Page 12

Open-end spinning 

Water-jet weaving 

Projectile weaving 

Wet-on-wet dyeing and finishing 

Indirect steam heating of dye 

Oxygen-enriched combustion air High-efficiency classifiers in closed-circuit grinding plants 

Part E – SPECIFIC TECHNOLOGIES FOR TEXTILE INDUSTRIES (SIC 22 ONLY)

1413

1414

1415

1416

1417

1418

1419

1420

1421

1422

Dye bath reuse 

Foam dyeing 

Foam printing 

Foam finishing 

Low-add-on finishing

None of the above

Part F – SPECIFIC TECHNOLOGIES FOR STONE, CLAY, AND GLASS INDUSTRIES (SIC 32 ONLY)

Glass Related Cement Related

1423

1424

1429

1430 Improved grinding media and linings, wear-resistant materials

such as high-chrome alloys, and classifying liners 

Waste heat drying 

Dry-suspension preheater kilns 

Dry-precalciner kilns 

Kiln combustion system improvements such as

semi-direct/indirect coal firing, optimal oxygen levels and

advanced burners matched to the kiln/cooler design flame

control

Controlled particle size cement

Section VI – REMARKS

Please use this space or attach a separate sheet for any explanations that may be essential in understanding your reported data.

1431

1432

1433

1434

1435

Section VII – CERTIFICATION

Name of person to contact regarding this report – (Print or type)

Telephone

number

Area code Number

Address – Number and street City State ZIP Code

Period covered 

by this report:

From To

Month Day Year

Signature of authorized person

Month Day Year

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Forehearth designed for independently applied heating 

and cooling operations and minimal energy use

Forehearth designed to eliminate side-to-middle

temperature gradients with improved temperature

stability

Batch preheaters 

Advanced glass refiner

None of the above

1

1

1

1

1

1425

1426

1599

14351 1 None of the above

1428

1

14221

Extension

Date

Infrared heating

Microwave drying

Closed-cycle heat pump system used to recover heat

Open-cycle heat pump system used to produce steam

Part D – SPECIFIC TECHNOLOGIES FOR FOOD INDUSTRIES (SIC 20 ONLY)

1405

1406

1407

1408

1409

1410

1411

1412

Gas-driven rotary engines and/or turbines

Membrane separation

Irradiation

Freeze concentration

None of the above

1

1

1

1

1

1

1

1

14121 1

14281

Internet number or E-Mail (if available)

__________________________ @ __________________________

There is one additional part to complete for specific SIC codes. This establishment’s four-digit SIC code is included as part of the address

mailing label on page 1 of this survey.

"20" (food industries), then complete Part D.

"22" (textile industries), then complete Part E.

Otherwise, skip to Section VI – REMARKS.

or

If the first two digits of your establishment’s SIC code are:

PLEASE PHOTOCOPY THIS FORM FOR YOUR RECORDS

Section V – ESTABLISHMENT CHECKLIST – Continued

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

or "32" (stone, clay, and glass industries), then complete Part F.

1994 Manufacturing Energy Consumption Survey

Form EIA-846A

12 Energy Information Administration/Manufacturing Consumption of Energy 1994
Form EIA-846B (4-13-95)

U.S. Department of Commerce 

Bureau of the Census 

Acting as Collecting and 

Compiling Agent For 

1994

MANUFACTURING

ENERGY

CONSUMPTION

SURVEY

Public reporting burden for this collection of information is estimated to average 9 hours per response, including the time of

reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and

reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of

information, including suggestions for reducing this burden, to the Energy Information Administration, Office of Statistical

Standards, EI-73, 1707 H-Street, NW, Washington, DC 20585; and to the Office of Information and Regulatory Affairs, Office of

Management and Budget, Washington, DC 20503. 

In correspondence pertaining to this report, please refer to this Census File Number (CFN). 

NOTE

OMB No. 1905-0169: Approval Expires 04/30/98

BUREAU OF THE CENSUS 

1201 East 10th Street 

Jeffersonville, IN 47132-0001 

DUE DATE: 

If you cannot file by the due date, a time extension request should be sent to

the above address. Please include your 11-digit Census File Number (CFN). 

PLEASE COMPLETE THIS 

FORM AND RETURN TO 

Please correct errors in name, address, and ZIP Code. ENTER street and number if not shown. 

Please read the enclosed instructions

before filling out this form. Complete

each item. If you have any questions,

call 1–800–866–6327.

UNITED STATES DEPARTMENT

OF ENERGY 

ENERGY INFORMATION

ADMINISTRATION

U.S. DEPARTMENT OF COMMERCE

BUREAU OF THE CENSUS

Petroleum

Refineries

The Manufacturing Energy Consumption Survey – The Manufacturing Energy Consumption

Survey (MECS) was designed, and is being sponsored, by the Energy Information Administration

(EIA) of the U.S. Department of Energy (DOE). The survey is administered and compiled by the U.S.

Bureau of the Census for the EIA. The previous MECS was conducted covering the year 1991.

Mandatory Requirement – This survey is mandatory under the Federal Energy Administration

Act of 1974, Pub. L. No. 93-275, and under Title 3, Subtitle B, of the Omnibus Budget Reconciliation

Act of 1986, Pub. L. No. 99-509, as amended by Title 1, Subtitle G, of the Energy Policy Act of 1992,

Pub. L. No. 102-486. Failure to respond may result in criminal fines, civil penalties, and other

sanctions as provided by law. Response is required by law from establishments included in the

MECS sample and receiving the MECS form. 

Confidentiality of Data – Under Section 9 of Title 13, U.S. Code, your report to the Census Bureau

is confidential. It may be seen only by sworn Census Bureau employees and may be used only for

statistical purposes. The law also provides that copies retained in your files are immune from legal

process.

Purpose of This Survey – The MECS will collect data on energy consumption and usage patterns

for the manufacturing sector of the U.S. economy. In addition, it will measure the short-term (within

30 days) capability of your establishment to substitute fuels in place of those actually consumed in

1994. The information obtained from the MECS forms will be used to publish aggregate statistics on

the following: consumption of energy for fuel and nonfuel uses, energy characteristics of buildings

in the manufacturing sector, energy consumption by end use, technologies currently in use by U.S.

manufacturers, energy prices, electricity generation onsite, fuel-switching capabilities, and

participation in energy-management activities. This information will be used by the DOE to

implement policy plans effectively as well as to assist utilities in more accurate demand forecasting

and resource planning. 

Form EIA-846B – This form is addressed to establishments operating primarily in the

manufacturing sector in industries as defined by the 1987 Standard Industrial Classification (SIC)

Manual. Form EIA-846B is addressed to establishments operating primarily in the Petroleum

Refining Industry (SIC 2911). If your establishment has received form EIA-846B but is not a

petroleum refinery, call the Census Bureau, MECS staff, on 1–800–866–6327 to report this

information. Government-owned establishments that are privately operated are NOT exempt from

completing this survey.

Due Date – The questionnaire should be returned no later than the due date specified above. If you

need additional time, please call our processing office on 1–800–528–3049. Please use the enclosed

return envelope. If the envelope has been misplaced, return the completed questionnaire to us at the

above address.

©

©

©

©

©

©

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries

Energy Information Administration/Manufacturing Consumption of Energy 1994 1
FORM EIA-846B (4-13-95) Page 2

A. General Instructions 

1. No entries are required in the shaded areas. All shaded areas are to be left blank.

2. Use the indicated units specified on the questionnaire for reporting all quantities. For example: 

3. Do not consolidate establishments. The reporting boundaries for your establishment should 

correspond to those used in the Annual Survey of Manufactures and/or the Census of Manufactures. 

5. If you do not maintain book records for particular items, please use carefully prepared estimates. 

6. Please refer to the accompanying instruction guide as you answer the questions. 

B. Operational Status 

Electricity – Thousands of kilowatthours (1,000 kWh) 

Steam – Millions of British thermal units (Million Btu) 

Industrial hot water – Millions of Btu (Million Btu)

Coal – Short Tons 

Natural gas – Thousands of cubic feet (1,000 cu. ft.) 

Hydrogen – Millions of Btu (Million Btu)

Diesel fuel and distillate fuel oil – Barrels 

Liquid petroleum gas – Gallons

Natural gas liquids – Gallons

If you need conversion factors in order to report in the specified units, refer to the detailed instructions 

for Sections I and II.

Name of new/former owner or operator

Number and street

0001 1

2

In operation

Temporarily or seasonally inactive

Ceased operation (Provide date at right)

Sold or leased TO another operator (Provide date at right AND 

enter name, etc., below)

Acquired or leased FROM another operator (Provide date at right AND 

enter name, etc., below)

Date (Numbers Only)

Month Day Year

3

4

5

Employer Identification (EI) Number (9 digits)

City State ZIP Code

CONTINUE WITH SECTION I ON PAGE 3

4. Be sure to mark (X) the appropriate box at the top of page 4 to classify your establishment. 

If the establishment consists of refinery operations only, do not make any entries in 

Section II, columns (9) and (10).

2. If you bought the establishment during the year, complete all sections of the report form for

activities that occurred in 1994 after the sale.

1. If you sold the establishment during the year, complete all sections of the report form for

activities that occurred in 1994 prior to the sale.

IF FORM MA-1000 (ANNUAL SURVEY OF MANUFACTURES) WAS COMPLETED FOR THIS

ESTABLISHMENT IN 1994, SKIP THIS ITEM AND GO TO SECTION I – NONCOMBUSTIBLE ENERGY

SOURCES. Otherwise, please complete this item fully to avoid unnecessary correspondence. Mark the

box (1–5) that is applicable to the operation of this establishment at the end of 1994. If you check box 3, 4,

or 5, please fill in the month, day, and year (numbers only, please) that the action became effective. If box 4

or 5 is checked, also supply the name and address (or location) of the new or former owner or operating

company.

Mark (X) only ONE box which best describes this establishment at the end of 1994. If this establishment

was not in operation for the full year during 1994, please complete this form for the part of the year that

you were in operation.

If the ownership of this establishment changed in 1994, please make certain that the date of the

change in ownership is recorded in this item. 

2 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section I – NONCOMBUSTIBLE ENERGY SOURCES 

Item Description

During 1994, what amount of each energy source

was purchased from utilities by this establishment and delivered to this establishment site? (DO NOT

include purchases by a central purchasing agent,

quantities delivered from other establishments of

your company, or quantities for which payment was

made in-kind.)

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 1a? 

During 1994, what amount of electricity and steam

was purchased from nonutility suppliers by this establishment and delivered to this establishment

site?

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 2a?

During 1994, what amount of each energy source

was transferred from outside establishments and

delivered to this establishment site? (DO NOT include

the purchases reported in lines 1a and 2a. DO include

quantities received from a central purchasing agent,

quantities delivered from other establishments of

your company, and quantities for which payment was

made in-kind.)

TOTAL QUANTITIES OF ELECTRICITY 

RECEIVED ONSITE (Sum of lines 1a, 2a, 

and 3.) NOTE – Copy this quantity for electricity 

to Section III – FUEL SWITCHING, part A, line 1a,

column (2) on page 6.

3.

TOTAL ELECTRICITY SALES AND TRANSFERS 

OFFSITE (Line 9 plus line 10.) 

During 1994, how much electricity was sold or 

transferred to utilities?

During 1994, how much of each energy source was

sold or transferred to any establishments other than

utilities?

TOTAL ONSITE GENERATION OF ELECTRICITY

(Sum of lines 5, 6a, 6b, 6c, 6d, and 7.) 

During 1994, how much electricity was generated

onsite by processes other than those covered on

lines 5, 6a, 6b, 6c, and 6d?

During 1994, how much of each energy source was

generated onsite from each of the following:

During 1994, how much electricity was generated on

this establishment site by cogeneration? (Include ALL

cogeneration facilities at this establishment site.) 

(1)

1a. Kilowatthours Million Btu Million Btu

1b. Dollars Dollars Dollars

Mil Thou Dol Mil Thou Dol Mil Thou Dol

2a. Kilowatthours Million Btu

Mil kWh

Electricity Steam Industrial Hot Water

Mil Thou kWh

(2) (3) (4)

2b. Dollars Dollars

Mil Thou Dol Mil Thou Dol

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL ONSITE CONSUMPTION OF

ELECTRICITY. (Line 4 plus line 8 minus line 11.)

NOTE – Copy this quantity for electricity

consumption to Section IV – ESTIMATED PERCENT

CONSUMPTION BY END USE, line 1, column (2) 

on page 9.

12.

Kilowatthours Million Btu

Mil Thou kWh

Million Btu

10 11 12

01

02

03

04

05

06

07

09

10

11

12

13

14

Thou

IF ZERO, PLEASE ENTER ZERO (0) IN EACH BOX

081

082

083

084

a. Solar power

b. Wind power

c. Hydropower

d. Geothermal power

FORM EIA-846B (4-13-95) Page 3

Million Btu Million Btu

Million Btu Million Btu

Energy Informaiton Administration/Manufacturing Consumption of Energy 1994 3

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section II – COMBUSTIBLE ENERGY SOURCES 

A. PETROLEUM BASED

Crude oil/lease condensate 20 Barrels

2.

Butane as liquid petroleum gas (LPG) 

or natural gas liquids (NGL)

3.

Ethane as liquid petroleum 

gas (LPG) or natural gas liquids (NGL)

4.

Propane as liquid petroleum gas (LPG) or

natural gas liquids (NGL)

6.

Other LPG and NGL (e.g., butylene, 

ethylene, propylene)

7.

Total LPG and NGL 

(Sum of lines A1, A2, A3, A4 and A5)

8.

Motor gasoline, excluding highway usage

Diesel fuel, excluding highway usage

Distillate fuel oil (numbers 1, 2, and 4 fuel oils)

9.

10.

Residual fuel oil (numbers 5, 6, Navy Special,

and Bunker C)

11.

12.

Waste and byproduct gases (e.g., refinery

offgas, vent gas, plant gas, still gas)

Total diesel fuel and distillate fuel oil (Sum

of lines A7 and A8)

14.

Marketable petroleum coke – unrefined or green

16.

17. Waste oils and tars

18. Other (Specify. Specify units, if not million Btu)

96

B. NONPETROLEUM BASED

15.

Marketable petroleum coke – calcined

Million Btu

Page 4 FORM EIA-846B (4-13-95)

78

79

71

95

1 Establishment consists of REFINERY operations ONLY. (There may be nonrefinery (petrochemical) operations collocated, but

those operations are identified as a separate establishment for purposes of the Annual Survey of Manufactures, Census Form

MA-1000.) – Complete Section II but do NOT make any entries in columns (9) and (10).

1.

Gallons

13.

Fluid catalytic cracking unit coke

1. Anthracite

2. Bituminous and subbituminous coal

3. Lignite

4. Total coal (Sum of lines B1, B2, and B3)

5. Coal coke

6. Breeze

Gallons

Barrels

Barrels

Barrels

36

37

38

35

24

28

29

22

23

21

62

77

40

41

42

46

43

44

Million Btu

Short Tons

9598

9698

© IMPORTANT – HOW TO REPORT 

2 Establishment consists of both REFINERY and NONREFINERY operations. – Complete Section II including columns (9) and (10).

Gallons

Gallons

Gallons

Gallons

Barrels

Barrels

Barrels

Barrels

Barrels

Million Btu

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

1801

(1)

(2)

5.

Mixtures of ethane, butane, and propane

Energy sources received onsite in 1994 

Energy Sources

(1)

Census

Use

Only

(2)

Units used 

for reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this 

establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total quantity of 

transfers in 

and central

purchases

01 Dol (6)

02

03

34 Gallons

7. Total natural gas (Include well production 

onsite in column (7))

In the following parts 7a–7e please classify 

natural gas purchases which are reported 

in line 7.

UTILITY/LDC

Natural gas purchased directly from your

utilities/local distribution companies (LDC) at a

firm service rate

7a.

Natural gas purchased directly from LDC at an

interruptible service rate

Natural gas purchased directly from LDC at

other service rates (Specify type of service rate)

7b.

7c.

30 1,000 cu. ft.

48 1,000 cu. ft.

49 1,000 cu. ft.

50 1,000 cu. ft.

Did this establishment purchase natural gas in 

1994 from sources other than utilities/LDC?

YES – Go to line 7d on page 6

NO – Skip to line B8, Hydrogen, on page 6

5098

50981 1

2

See Pg. 10, Part B

3 None of the above – Call the MECS staff on 1–800–866–6327 IF NOT A REFINERY.

Mark (X) the box next to the correct description of the establishment identified on the address label. Then supply data for Section II

according to the instructions for that description.

4 Energy Information Administration/Manufacturing Consumtpion of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petoleum Refineries
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

A. PETROLEUM BASED

Motor gasoline, excluding highway

usage

Residual fuel oil (numbers 5, 6, Navy

Special, and Bunker C)

11.

12.

Waste and byproduct gases (e.g., refinery 

offgas, vent gas, plant gas, still gas)

14.

Marketable petroleum coke – unrefined

or green

16.

17. Waste oils and tars

18. Other (Specify)

B. NONPETROLEUM BASED

15.

Marketable petroleum coke – calcined

FORM EIA-846B (4-13-95) Page 5

13.

Fluid catalytic cracking unit coke

1. Anthracite

2. Bituminous and subbituminous coal

3. Lignite

4. Total coal (Sum of lines B1, B2, and B3)

5. Coal coke

6. Breeze

©

(1)

(2)

(11)

Energy Sources

(9)

Quantity shipped

offsite to other

establishments

in 1994

08 (10)

7. Total natural gas

Natural gas purchased from utilities/

LDC at a firm service rate

Natural gas purchased from LDC at an

interruptible service rate

Quantity

consumed

for all nonfuel

purposes

Quantity consumed as a fuel

(7) (8)

Quantity

produced

onsite

Enter amounts for entire establishment Enter amounts for nonrefinery operations only. 

Complete if box 2 at top of page 4 is marked (X).

04 06 07

Copy to Pg. 7, line 1a & Pg. 9, line 1

Copy to Pg. 7, line 1a & Pg. 9, line 1

Copy to Pg. 7, line 1a & Pg. 9, line 1

Copy to Pg. 7, line 1a & Pg. 9, line 1

Natural gas purchased from LDC at

other service rates

Copy to Pg. 6, line 1a & Pg. 9, line 1

Crude oil/lease condensate

2.

Butane as liquid petroleum gas (LPG) 

or natural gas liquids (NGL)

3.

Ethane as liquid petroleum 

gas (LPG) or natural gas liquids (NGL)

4.

Propane as liquid petroleum gas (LPG)

or natural gas liquids (NGL)

6.

Other LPG and NGL (e.g., butylene, 

ethylene, propylene)

7.

Total LPG and NGL 

(Sum of lines A1, A2, A3, A4 and A5)

8.

Diesel fuel, excluding highway usage

Distillate fuel oil (numbers 1, 2, and 4 

fuel oils)

9.

10.

Total diesel fuel and distillate fuel 

oil (Sum of lines A7 and A8)

1.

5.

Mixtures of ethane, butane, and propane

7a.

7b.

7c.

Energy Information Administration/Manufacturing Consumption of Energy 1994 5

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

A.

Energy sources received onsite in 1994 

Energy Sources

(1)

Census

Use

Only

(2)

Units used 

for reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this 

establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total

quantity of 

transfers in 

and central

purchases

Dol (6)

54

63

72

BASIC CAPABILITY – The purpose of this part is to determine this establishment’s potential to switch from one type of fuel to

another, regardless of whether or not any fuel switching was actually done.

Million Btu

Page 6 FORM EIA-846B (4-13-95)

01

02

03

52

1 Yes – Answer lines 2 and 3 for that column.

2

10501

Section III – FUEL SWITCHING

Total Electricity

Received

(2)

Total Coal Excluding

Coal Coke and Breeze

(1) 10 46 (3)

Item Description

1a.

10.

Quantity Consumed – Copy data into line 1a as instructed in the 

column headings.

Copy from Section I,

line 4, column (2)

Copy from Section II,

part B, line 4, column (8)

1,000 Kilowatthours Short Tons

1b. Does line 1a contain any nonzero entries?

Do not consider differences in energy prices when estimating amounts.

2. Quantity Nonswitchable – Enter the amount of the quantity in line 1a that

could NOT have been replaced within 30 days by another energy source in 1994.

3a. Quantity Switchable – Subtract line 2 from line 1a and enter the results. This

represents the total quantity of energy consumption that COULD HAVE BEEN

replaced within 30 days by one or more alternative energy sources in 1994.

Yes – Answer lines 4 through 11, as appropriate, for that column. 

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE, on page 9.

1

2

10521

3b. Does line 3a contain any nonzero entries?

4. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by electricity?

5. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by coal, excluding coal coke and breeze?

6. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total coal coke and breeze, excluding coal included in line 5

above?

7. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by natural gas from any supplier(s)?

8. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total diesel fuel and distillate fuel oil?

9. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total LPG and NGL?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by residual fuel oil?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by any other energy source? (Specify the energy source)

11.

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

51

52

50

53

67

69

57

59

61

63

65

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

NONUTILITY/NON-LDC

Of the expenditures given in line 7d, please

provide the following: (Please note that the sum

of lines e(1), e(2), and e(3) should equal line 7d.)

7e.

(1) Cost of supplies (Include brokers’ 

fees, suppliers’ fees)

B.

Wood fuel and wood/paper refuse (e.g., packing

materials, roundwood, wood chips, pallets)

Other (Specify. Specify units, if not million Btu.)

Hydrogen

Other costs (e.g., storage) (Specify)

(2) Cost of transportation – Please mark (X) 

all the service rates that apply.

1 Firm (e.g., no-notice, bundled firm)

Interruptible

Don’t know

1

1

1

53021

53022

53023

53024 Other/Released capacity (Specify type of 

service rate)

(3)

8.

9.

10.

(1)

(2)

97

98

Million Btu

Million Btu

Million Btu

5498

9798

9898

NONPETROLEUM BASED – Continued

Natural gas purchased from non-LDC sources

(e.g., producers, brokers, marketers, and other

non-LDC sources including fees for transportation

and storage)

5398

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE, on page 9.

53

7d.

51 1,000 cu. ft.

1099

6 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

FORM EIA-846B (4-13-95) Page 7

Section III – FUEL SWITCHING – Continued

Total Diesel Fuel and

Distillate Fuel Oil

(5)

Total LPG and NGL

30 (4) (6)

Total Natural Gas

Copy from Section II,

part B, line 7, column (8)

Copy from Section II,

part A, line 9, column (8)

1,000 cu. ft. Barrels

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

Enter amounts for entire establishment

Quantity

produced

onsite

(7) (8)

Quantity consumed as a fuel

(9)

Quantity

consumed for all nonfuel

purposes

(10)

Quantity

shipped

offsite to other

establishments

in 1994

Energy Sources

04 06 07 08 (11)

Enter amounts for nonrefinery operations only.

Complete if box 2 at top of page 4 is marked (X).

Cost of supplies

Copy from Section II,

part A, line 6, column (8)

Copy from Section II,

part A, line 12, column (8)

22 24 21 (7)

Residual Fuel Oil

Gallons Barrels

1,000 cu. ft. Barrels Gallons Barrels

1,000 cu. ft. Barrels Gallons Barrels

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Copy to line 1a on page 8

Barrels

Copy to line 1a on page 8

Cost of transportation

Other costs

Hydrogen

Wood fuel and wood/paper refuse

Other (Specify)

(1)

(2)

Natural gas purchased from non-LDC sources

10.

9.

8.

7e(3).

7e(2).

7e(1).

7d.

Energy Information Administration/Manufacturing Consumption of Energy 1994 7

1994 Manufacturing Energy Consumption Survey 

Form EIA-846B

Petroleum Refineries
Section III – FUEL SWITCHING – Continued

B. SWITCHING BETWEEN NATURAL GAS AND RESIDUAL FUEL OIL

1 Yes – Answer lines 2a, 2b, and 2c, as appropriate, for that column.

2

1501

The purpose of this part is to determine, for this establishment, if any actual switching took place between two

specific fuels, namely natural gas and residual fuel oil; if so, the primary reasons for the switching and at what price

difference would switching be a viable option.

Total Natural

Gas

(2)

Residual Fuel

Oil

(1) 30 21 (3)

Item Description

1a. Replaceable amount – Copy data into line 1a as instructed in the 

column headings.

Copy from Section III, 

part A, line 10, column (4)

Copy from Section III, 

part A, line 7, column (7)

1,000 cu ft. Barrels

1b. Does line 1a contain any nonzero entries?

2.

SWITCH FROM natural gas TO residual fuel oil?

Yes

No

1

2

1502

2b. SWITCH FROM residual fuel oil TO natural gas?

90

At any time during the full year 1994, did this establishment . . .

2a.

Yes

No

1

2

1503

2c. Do lines 2a or 2b contain any "YES" responses?

Yes – Answer lines 3 and 4, as appropriate, for that column.

No – Skip to line 4 on this page.

1

2

1504

3.

Supply shortage or curtailment of this fuel

Down-time caused by maintenance

Less expensive substitute

Environmental restriction on emissions or waste

Other (Specify and mark appropriate box(es))

What is the primary reason(s) that this establishment SWITCHED FROM this fuel

TO the other fuel?

a.

Total Natural Gas Residual Fuel Oil

1505

(1)

4. Regardless of whether or not your establishment actually SWITCHED FROM this

fuel during 1994, or did so because of a less expensive substitute, is there a

LOWEST PERCENTAGE of price difference of the less expensive substitute that

would cause your establishment to SWITCH FROM this fuel?

Percentage of Price Difference = 

The formula for percentage of price difference is:

(PC – PA) X 100%

PC

Where PC = Price per British thermal unit of current fuel

PA = Price per British thermal unit of alternative fuel

(2)

1507

1509

1511

1513

1515

b.

c.

d.

e.

Would not switch regardless of percentage of price difference

Would switch at price difference of 1 – 5 percent

Would switch at price difference of 6 – 10 percent

Would switch at price difference of 11 – 15 percent

Would switch at price difference of 16 – 20 percent

Would switch at price difference of 21 – 30 percent

Would switch at price difference of 31 – 40 percent

Would switch at price difference of 41 – 50 percent

Would switch at price difference over 50 percent

Reasonable estimate cannot be provided

a.

b.

c.

d.

e.

f.

g.

h.

i.

j.

1517

1506

1508

1510

1512

1514

1516

1518

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

15121

15122

Mark (X) only 

one box

1

1

1

1

1

1

1

1

1

1

1

1

Mark (X) only 

one box

FORM EIA-846B (4-13-95)

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END

USE, on page 9.

Please answer line 4 as appropriate for the columns with nonzero entries in line 1a.

Would switch to the more expensive substitute if price premium 

were reasonable

k.

11 11

Mark (X) all that

apply

Total Natural Gas Residual Fuel Oil

Page 8

Mark (X) all that

apply

8 Energy Information administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
(1)

Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE

FORM EIA-846B (4-13-95) Page 9

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER.

REASONABLE APPROXIMATIONS ARE ACCEPTABLE – SEE INSTRUCTIONS.

13.

(2) (3) (4) (5) (6)

Total

Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total

Natural Gas

Total Diesel

Fuel and

Distillate

Fuel Oil

Total

LPG and NGL

Residual

Fuel Oil

3.

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL for all purposes 100%

Quantity consumed – Copy

data into line 1 as instructed 

in the column headings.

Boiler fuel (e.g., fuel for

boilers, gas turbines)

Process heating (e.g.,

kilns, furnaces, ovens,

strip heaters)

Process cooling and

refrigeration

Machine drive (e.g.,

motors, pumps, etc.

associated with

manufacturing process

equipment)

Electro-chemical

processes (e.g.,

reduction process)

Other (Please specify any

other uses of energy)

Facility heating, ventilation,

and air conditioning

Facility lighting

Facility support other than

lines 8 and 9 above (e.g.,

cooking, water heating,

office equipment)

Onsite transportation,

excluding highway usage

(7)

%%%%%%

%%%%%%

%%%%%%

%%%%%%

%

%%%%%%

%%%%%%

%

%%%%%%

% %%%

%%%%%%

10 46 30 22 24 21

70

71

72

73

74

75

76

77

78

79

80

82

100% 100% 100% 100%

12. Conventional electricity

generation 81 %%%%%

Energy sources can be consumed in three major end-use classes: indirect use (boiler fuel), direct process use, and direct nonprocess

use. Indirect use is the transformation of energy to another usable energy source, as in a boiler for example. Direct

process use includes usage in motors, ovens, kilns, and strip heaters. Direct nonprocess use includes usage for facility lighting and

conditioning equipment.

End Uses

1,000 kWh Short Tons 1,000 cu. ft. Barrels Gallons Barrels

Copy from Section I, line 12,

column (2)

Copy from Copy from

Section II, part B,

line 7, column (8)

Copy from

Section II, part A,

line 9, column (8)

Copy from

Section II, part A,

line 6, column (8)

Copy from

Section II, part A,

line 12, column (8)

100%

Total

Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total

Natural Gas

Residual

Fuel Oil

Other (Please specify any

other uses of energy)

For each energy source, the sum of the elements in these three classes equals 100 percent.

For columns with nonzero entries in line 1 above, please report the approximate percentage of each energy source used for the

purposes listed below.

10761

10821

INDIRECT USES – BOILERS

DIRECT USES – PROCESS

DIRECT USES – NONPROCESS

1.

2.

Total Diesel

Fuel and

Distillate

Fuel Oil

(1) (2) (3) (4) (5) (6) (7) 10 46 30 22 24 21

End Uses

Section II, part B,

line 4, column (8)

Total

LPG and NGL

Energy Information Administration/Manufacturing Consumption of Energy 1994 9

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section V – ESTABLISHMENT CHECKLIST

This section is divided into five parts. All establishments are to complete Parts A, B, C1, C2, and C3.

Page 10 FORM EIA-846B (4-13-95)

1301

Mil Feet

1.

• to lower your energy consumption or costs, or

• to shift the timing of your electricity demand, or

• to promote your use of electricity instead of another energy source?

1303

(Often these programs are referred to as Demand-Side Management (DSM))

What was the approximate total enclosed square footage of the buildings located on this establishment site as of December 31, 1994?

Yes

No

Don’t know

1

2

3

2. Of the square footage indicated above, what percentage had controlled heating or cooling, using equipment designed to modify the

internal building temperature, during 1994?

Part A – ESTIMATED SQUARE FOOTAGE OF BUILDINGS

Square Feet

Thou

Please provide the approximate percentage to the nearest multiple of 5 percent.

%

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES

2. At any time between January 1, 1992 and December 31, 1994, did your electric utility sponsor any type of programs designed for

the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

• to lower your energy consumption or costs, or

• to shift the timing of your natural gas demand, or

• to promote your use of natural gas instead of another energy source?

1304

(Often these programs are referred to as Demand-Side Management (DSM))

Yes

No

Don’t know

1

2

3

3. At any time between January 1, 1992 and December 31, 1994, did your natural gas utility sponsor any type of programs designed

for the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

Yes

No

Don’t know

1

2

3

4a. For the period between January 1, 1992 and December 31, 1994, was the natural gas utility/local distribution company (LDC) for your

establishment the same entity as your electric utility?

1302

1305

Yes – Go to line 5 on page 11.

No – Skip to Part C1 on page 11.

1

2

4b. At any time between January 1, 1992 and December 31, 1994, was your establishment involved in any type of energy-management

activity?

13051

30031

Does column (6) of line B7 on page 4 contain a nonzero entry?

Yes – Answer lines 1a and 1b below.

No – Skip to line 2 below.

1

2

1. Please refer to Section II, Part B, line 7, column (6) on page 4 for the quantity of total natural gas that was transferred in and

centrally purchased.

If no expenditure was made, please enter zero.

1a. Enter the total expenditures, including all applicable taxes and delivery charges, for the quantity of total natural gas that was

transferred in and centrally purchased.

30032

Mil Dol Thou

Market price

Internal price based on this establishment’s accounting principles

Don’t know

Other (Specify)

1

2

3

4

1b. What is the best description of the expenditure amount in line 1a above?

Mark (X) only one box.

30033

Mark (X) only one box.

30034

10 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Section V – ESTABLISHMENT CHECKLIST – Continued

FORM EIA-846B (4-13-95) Page 11

Part C1 – GENERAL TECHNOLOGIES 

Part C2 – COGENERATION TECHNOLOGIES 

1401

All establishments are to complete Parts C1, C2, and C3.

Computer control of building environment 

(e.g., space-heating equipment, cooling equipment, lights)

Steam turbines supplied by either conventional 

or fluidized bed boilers

14042

1

1

Waste heat recovery 

Adjustable-speed motors

None of the above Computer control of processes or major energy-using 

equipment (e.g., boilers, furnaces, conveyers) used in 

the manufacturing process

1

1

1

1

1403

1404

14041

a. Energy audits

b.

c.

d.

e.

f.

g.

h.

i.

j.

1306 1

Energy-Management Activities

Involvement

Through

Electric 

Utility

Sponsorship

Involvement

Through

Self-Sponsorship

Involvement Through

Federal, State, Local Government Sponsorship,

Excluding Utilities

Involvement

Through Other (3rd Party)

Sponsorship

5. In what type(s) of energy-management activity(ies) was your establishment involved between January 1, 1992 and December 31, 1994?

Mark (X) all that apply. Note that it is possible to have marks in all four columns for any of the activities listed.

(1) (2) (3) (4) (5)

Electricity load control

Special rate schedule (e.g., interruptible or time-of-use)

Standby generation program

Equipment rebates

Power factor correction or improvement

U.S. Environmental Protection Agency’s Energy Star Program

U.S. Environmental Protection Agency’s Green Lights Program

U.S. Department of Energy’s Motor Challenge Program

Other, including other government programs (Specify)

Equipment installation or retrofit for the primary purpose of

using a different energy source (e.g., electrification). (Exclude modifications made principally for energy efficiency)

Equipment installation or retrofit for the primary purpose of

improving energy efficiency affecting:

(1) Steam production (e.g., boilers, burners)

(2) Direct/indirect process heating

(3) Direct process cooling, refrigeration

(4) Direct machine drive (e.g., adjustable-speed drives, motors,

pumps) excluding Motor Challenge Program

(5) Facility heating, ventilation, and air conditioning, excluding

Energy Star Program

(6) Facility lighting, excluding Green Lights Program

l.

k.

13071 1 13072 1 13073 1

1308 1 13091 1 13092 1 13093 1

1310 1

1326 1 13271 1 13272 1 13273 1

1328 1 13291 1 13292 1 13293 1

1338 1 1339 1 1340 1 1341 1

1342 1

1343 1

1344 1

1312 1 13131 1 13132 1 13133 1

1314 1 13151 1 13152 1 13153 1

1316 1 13171 1 13172 1 13173 1

1318 1 13191 1 13192 1 13193 1

1320 1 13211 1 13212 1 13213 1

1322 1 13231 1 13232 1 13233 1

(1)

(2)

1324 1 13251 1 13252 1 13253 1

1330 1 1331 1 1332 1 1333 1

1334 1 1335 1 1336 1 1337 1

1396

1397

Part C3 – ONE-TIME COLLECTION OF ESTABLISHMENT ACTIVITIES

1.

A listing is kept of all operating electric motors

at this establishment – Go to line 3 below. 1

2. What kind of listing do you keep regarding your operating electric motors at this establishment?

1 Yes 2 No

What is your establishment’s most commonly used method of evaluation for purchases of, and modifications to, electric motor systems? 

3.

An evaluation is based primarily on all expected costs 

over the projected lifetime of the system.

1

1602

1601

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

Does your listing contain information on age of your motors? Mark (X) only one box.

3 Don’t know

Does your listing contain information on horsepower (wattage) of your motors?

1 Yes 2 No 3 Don’t know

4. Mark (X) only one box.

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES – Continued

1603

1604

Conventional combustion turbines with heat recovery

Combined-cycle combustion turbines

Internal combustion engines with heat recovery

Steam turbines supplied by heat recovered from 

high-temperature processes

None of the above

14045 1

1

1

1

1

14046

14047

14043

14044

Your CORPORATE energy manager has the option of completing this part for EACH individual establishment site. Otherwise,

your energy manager at the establishment site is the best source for this information. Please respond using best-guess estimates from respondents’ own knowledge. A search for these items is not necessary.

1402

An evaluation is done but not certain how it is done.

No evaluation is done.

Not certain if any type of evaluation is done.

4

5

6

Another type of evaluation is used.

An evaluation is based primarily on initial purchase 

prices of competing systems. 

3

2

4

No listing at all is kept – Skip to page 12.

The existence of a listing is not known – Skip to page 12.

A listing is kept of some operating electric motors at this 

establishment – Go to line 3 below.

2

3

Mark (X) only one box.

Mark (X) only one box.

Energy Information Administration/Manufacturing Consumption of Energy 1994 11

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
FORM EIA-846B (4-13-95) Page 12

Section VI – REMARKS

Please use this space or attach a separate sheet for any explanations that may be essential in understanding your reported data.

Section VII – CERTIFICATION

Name of person to contact regarding this report – (Print or type)

Telephone

number

Area code Number

Address – Number and street City State ZIP Code

Period covered 

by this report:

From To

Month Day Year

Signature of authorized person

Month Day Year

1599

Extension

Internet number or E-Mail (if available) Date

__________________________ @ __________________________

PLEASE PHOTOCOPY THIS FORM FOR YOUR RECORDS

12 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846B

Petroleum Refineries
Form EIA-846C (4-13-95)

U.S. Department of Commerce 

Bureau of the Census 

Acting as Collecting and 

Compiling Agent For 

1994

MANUFACTURING

ENERGY

CONSUMPTION

SURVEY

Public reporting burden for this collection of information is estimated to average 9 hours per response, including the time of

reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and

reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of

information, including suggestions for reducing this burden, to the Energy Information Administration, Office of Statistical

Standards, EI-73, 1707 H-Street, NW, Washington, DC 20585; and to the Office of Information and Regulatory Affairs, Office of

Management and Budget, Washington, DC 20503. 

In correspondence pertaining to this report, please refer to this Census File Number (CFN). 

NOTE

OMB No. 1905-0169: Approval Expires 04/30/98

BUREAU OF THE CENSUS 

1201 East 10th Street 

Jeffersonville, IN 47132-0001 

DUE DATE: 

If you cannot file by the due date, a time extension request should be sent to

the above address. Please include your 11-digit Census File Number (CFN). 

PLEASE COMPLETE THIS 

FORM AND RETURN TO 

Please correct errors in name, address, and ZIP Code. ENTER street and number if not shown. 

Please read the enclosed instructions

before filling out this form. Complete

each item. If you have any questions,

call 1–800–866–6327.

UNITED STATES DEPARTMENT

OF ENERGY 

ENERGY INFORMATION

ADMINISTRATION

U.S. DEPARTMENT OF COMMERCE

BUREAU OF THE CENSUS

Lumber and Wood

Products; Paper and

Allied Products;

Chemicals and Allied

Products; Petroleum

and Coal products;

Selected Primary

Metal Industries

The Manufacturing Energy Consumption Survey – The Manufacturing Energy Consumption

Survey (MECS) was designed, and is being sponsored, by the Energy Information Administration

(EIA) of the U.S. Department of Energy (DOE). The survey is administered and compiled by the U.S.

Bureau of the Census for the EIA. The previous MECS was conducted covering the year 1991.

Mandatory Requirement – This survey is mandatory under the Federal Energy Administration

Act of 1974, Pub. L. No. 93-275, and under Title 3, Subtitle B, of the Omnibus Budget Reconciliation

Act of 1986, Pub. L. No. 99-509, as amended by Title 1, Subtitle G, of the Energy Policy Act of 1992,

Pub. L. No. 102-486. Failure to respond may result in criminal fines, civil penalties, and other

sanctions as provided by law. Response is required by law from establishments included in the

MECS sample and receiving the MECS form. 

Confidentiality of Data – Under Section 9 of Title 13, U.S. Code, your report to the Census Bureau

is confidential. It may be seen only by sworn Census Bureau employees and may be used only for

statistical purposes. The law also provides that copies retained in your files are immune from legal

process.

Purpose of This Survey – The MECS will collect data on energy consumption and usage patterns

for the manufacturing sector of the U.S. economy. In addition, it will measure the short-term (within

30 days) capability of your establishment to substitute fuels in place of those actually consumed in

1994. The information obtained from the MECS forms will be used to publish aggregate statistics on

the following: consumption of energy for fuel and nonfuel uses, energy characteristics of buildings

in the manufacturing sector, energy consumption by end use, technologies currently in use by U.S.

manufacturers, energy prices, electricity generation onsite, fuel-switching capabilities, and

participation in energy-management activities. This information will be used by the DOE to

implement policy plans effectively as well as to assist utilities in more accurate demand forecasting

and resource planning. 

Form EIA-846C – This form is addressed to establishments operating primarily in the

manufacturing sector in industries as defined by the 1987 Standard Industrial Classification (SIC)

Manual. Industries sampled for this form are in SIC 24, 26, 28, 29, (excluding 2911), 3312, 3321, 3331,

and 3339. Government-owned establishments that are privately operated are NOT exempt

from completing this survey. 

Due Date – The questionnaire should be returned no later than the due date specified above. If you

need additional time, please call our processing office on 1–800–528–3049. Please use the enclosed

return envelope. If the envelope has been misplaced, return the completed questionnaire to us at the

above address.

©

©

©

©

©

©

Energy Information Administration/Manufacturing Consumption of Energy 1994 1

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section I – NONCOMBUSTIBLE ENERGY SOURCES 

Item Description 

During 1994, what amount of each energy source

was purchased from utilities by this establishment

and delivered to this establishment site? (DO NOT

include purchases by a central purchasing agent,

quantities delivered from other establishments of

your company, or quantities for which payment was

made in-kind.)

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 1a? 

During 1994, what amount of electricity and steam

was purchased from nonutility suppliers by this establishment and delivered to this establishment

site?

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 2a?

During 1994, what amount of each energy source

was transferred from outside establishments and

delivered to this establishment site? (DO NOT include

the purchases reported in lines 1a and 2a. DO include

quantities received from a central purchasing agent,

quantities delivered from other establishments of

your company, and quantities for which payment was

made in-kind.)

TOTAL QUANTITIES OF ELECTRICITY 

RECEIVED ONSITE (Sum of lines 1a, 2a, and 3.) NOTE – Copy this quantity for electricity 

to Section III – FUEL SWITCHING, part A, line 1a,

column (2) on page 6.

3.

TOTAL ELECTRICITY SALES AND TRANSFERS 

OFFSITE (Line 9 plus line 10.) 

During 1994, how much electricity was sold or 

transferred to utilities?

During 1994, how much of each energy source was

sold or transferred to any establishments other than

utilities?

TOTAL ONSITE GENERATION OF ELECTRICITY

(Sum of lines 5, 6a, 6b, 6c, 6d, and 7.) 

During 1994, how much electricity was generated

onsite by processes other than those covered on

lines 5, 6a, 6b, 6c, and 6d?

During 1994, how much of each energy source was

generated onsite from each of the following:

During 1994, how much electricity was generated on

this establishment site by cogeneration? (Include ALL

cogeneration facilities at this establishment site.) 

(1)

1a. Kilowatthours Million Btu Million Btu

1b. Dollars Dollars Dollars

Mil Thou Dol Mil Thou Dol Mil Thou Dol

2a. Kilowatthours Million Btu

Mil kWh

Electricity Steam Industrial Hot Water

Mil Thou kWh

(2) (3) (4)

2b. Dollars Dollars

Mil Thou Dol Mil Thou Dol

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL ONSITE CONSUMPTION OF

ELECTRICITY. (Line 4 plus line 8 minus line 11.)

NOTE – Copy this quantity for electricity

consumption to Section IV – ESTIMATED PERCENT

CONSUMPTION BY END USE, line 1, column (2) 

on page 9.

12.

Kilowatthours Million Btu

Mil Thou kWh

Million Btu

10 11 12

01

02

03

04

05

06

07

09

10

11

12

13

14

Thou

IF ZERO, PLEASE ENTER ZERO (0) IN EACH BOX

081

082

083

084

a. Solar power

b. Wind power

c. Hydropower

d. Geothermal power

FORM EIA-846C (4-13-95) Page 3

Million Btu Million Btu

Million Btu Million Btu

Energy Information Administration/Manufacturing Consumption of Energy 1994 3

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section I – NONCOMBUSTIBLE ENERGY SOURCES 

Item Description 

During 1994, what amount of each energy source

was purchased from utilities by this establishment

and delivered to this establishment site? (DO NOT

include purchases by a central purchasing agent,

quantities delivered from other establishments of

your company, or quantities for which payment was

made in-kind.)

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 1a? 

During 1994, what amount of electricity and steam

was purchased from nonutility suppliers by this establishment and delivered to this establishment

site?

What was the total expenditure, including all

applicable taxes, for the purchased energy source(s)

reported on line 2a?

During 1994, what amount of each energy source

was transferred from outside establishments and

delivered to this establishment site? (DO NOT include

the purchases reported in lines 1a and 2a. DO include

quantities received from a central purchasing agent,

quantities delivered from other establishments of

your company, and quantities for which payment was

made in-kind.)

TOTAL QUANTITIES OF ELECTRICITY 

RECEIVED ONSITE (Sum of lines 1a, 2a, and 3.) NOTE – Copy this quantity for electricity 

to Section III – FUEL SWITCHING, part A, line 1a,

column (2) on page 6.

3.

TOTAL ELECTRICITY SALES AND TRANSFERS 

OFFSITE (Line 9 plus line 10.) 

During 1994, how much electricity was sold or 

transferred to utilities?

During 1994, how much of each energy source was

sold or transferred to any establishments other than

utilities?

TOTAL ONSITE GENERATION OF ELECTRICITY

(Sum of lines 5, 6a, 6b, 6c, 6d, and 7.) 

During 1994, how much electricity was generated

onsite by processes other than those covered on

lines 5, 6a, 6b, 6c, and 6d?

During 1994, how much of each energy source was

generated onsite from each of the following:

During 1994, how much electricity was generated on

this establishment site by cogeneration? (Include ALL

cogeneration facilities at this establishment site.) 

(1)

1a. Kilowatthours Million Btu Million Btu

1b. Dollars Dollars Dollars

Mil Thou Dol Mil Thou Dol Mil Thou Dol

2a. Kilowatthours Million Btu

Mil kWh

Electricity Steam Industrial Hot Water

Mil Thou kWh

(2) (3) (4)

2b. Dollars Dollars

Mil Thou Dol Mil Thou Dol

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL ONSITE CONSUMPTION OF

ELECTRICITY. (Line 4 plus line 8 minus line 11.)

NOTE – Copy this quantity for electricity

consumption to Section IV – ESTIMATED PERCENT

CONSUMPTION BY END USE, line 1, column (2) 

on page 9.

12.

Kilowatthours Million Btu

Mil Thou kWh

Million Btu

10 11 12

01

02

03

04

05

06

07

09

10

11

12

13

14

Thou

IF ZERO, PLEASE ENTER ZERO (0) IN EACH BOX

081

082

083

084

a. Solar power

b. Wind power

c. Hydropower

d. Geothermal power

FORM EIA-846C (4-13-95) Page 3

Million Btu Million Btu

Million Btu Million Btu

Energy Information Administration/Manufacturing Consumption of Energy 1994 1

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section II – COMBUSTIBLE ENERGY SOURCES 

B.

Energy sources received onsite in 1994 

Energy Sources 

(1)

Census

Use

Only

(2)

Units used 

for reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this 

establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total

quantity of 

transfers in 

and central

purchases

Dol (6)

A. SOLIDS

1. Anthracite 40 Short Tons

2. Bituminous and subbituminous coal 41

3. Lignite 42

4. Total coal (Sum of lines A1, A2, and A3)

5. Breeze 44

6. Coal coke 43

9.

Wood residues and byproducts from mill

processing (e.g., sawdust, shavings, slabs, bark)

Marketable petroleum coke – calcined 79

90

Barrels

Agricultural waste (e.g., bagasse, rice hulls, nut

shells, orchard prunings)

83

12.

Wood/paper-related refuse (e.g., scrap,

wastepaper, wood pallets, packing materials)

84

13. 72

14. Other solids (Specify solid. Specify units, if not million Btu)

91

Wood harvested directly from trees (e.g.,

roundwood, wood chips, tree bark)

GASES (exclude oxygen, nitrogen, and inert gases) 

1. 30

1a.

Natural gas purchased directly from LDC 

at an interruptible service rate

50

Natural gas purchased directly from LDC at

other service rates (Specify type of service rate)

54

2. Acetylene 64 Cu. Ft.

3. 60

4. Coke oven gas 61

7. Other gases (Specify gas. Specify units, if not million Btu)

Natural gas purchased directly from your

utilities/local distribution companies (LDC)

at a firm service rate

51

Total natural gas (Include well production onsite in col. (7))

Million Btu

Million Btu

Million Btu

1,000 cu. ft.

Million Btu

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Million Btu

Million Btu

Million Btu

Million Btu

Page 4 FORM EIA-846C (4-13-95)

01

02

03

46

48

49

93

9198

5098

9398

1,000 cu. ft.

1,000 cu. ft.

Blast furnace gas

(3) Other costs (e.g., storage) (Specify)

5498

In the following parts 1a–1e, please classify natural 

gas purchases which are reported in line 1.

UTILITY/LDC

1b.

1c.

Did this establishment purchase natural gas in

1994 from sources other than utilities/LDC?

Yes – Go to Line 1d.

No – Skip to line 2, Acetylene, on this page.

NONUTILITY/NON-LDC

1d. Natural gas purchased from non-LDC sources

(e.g., producers, brokers, marketers, and other

non-LDC sources including fees for

transportation and storage)

1e. Of the expenditures given in line 1d, please

provide the following: (Please note that the sum 

of lines e(1), e(2), and e(3) should equal line 1d.)

(1) Cost of supplies (Include brokers’ fees,

suppliers’ fees)

(2) Cost of transportation – Please mark (X) 

all the service rates that apply.

1

2

Firm (e.g., no-notice, bundled firm)

Interruptible

Don’t know

1

1

1

1

5398

53021

53022

53023

53024

1,000 cu. ft.

1,000 cu. ft.

52

53

50981

See Pg. 10, Part B.

7. Fluid catalytic cracking unit coke

8. Marketable petroleum coke – unrefined or green

10.

11.

77

78 Barrels

Barrels

Other/Released capacity 

(Specify type of service rate)

5. Hydrogen 63 Million Btu

6. Waste and byproduct gases (e.g., refinery gas,

vent gas, plant gas, still gas) 62 Million Btu

4 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

Energy sources produced onsite in 1994

Quantity

produced

onsite

(7)

Does the entry in

column (7) represent the product or

byproduct of another

energy source

consumed onsite?

(8)

Quantity

consumed

as a fuel

(9)

Quantity consumed for

all nonfuel

purposes

(10)

Quantity

shipped offsite to other

establishments in 1994

(11) (12)

FORM EIA-846C (4-13-95) Page 5

04

1 Yes

05 06 07 08

Copy to pg. 6, line 1a & pg. 9, line 1

2 No

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

Energy sources consumed onsite in 1994

Census

Use

Only

Total design

storage capacity

located onsite as

of 12/31/94

(13)

40

41

42

44

43

79

90

83

84

72

91

30

50

54

64

60

61

51

46

48

49

93

52

53

77

63

62

1 Yes 2 No 78

09

1 Yes 2 No

1 Yes 2 No

1 Yes 2 No

Copy to pg. 7, line 1a & pg. 9, line 1

Energy Informaiton Administration/Manufacturing Consumption of Energy 1994 5

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

A.

Energy sources received onsite in 1994 

Energy Sources 

(1)

Census

Use

Only

(2)

Units used 

for reporting

quantities

(3)

Quantity

purchased by 

and delivered 

to this 

establishment

(4)

Total expenditures,

including taxes and

delivery charges, of the

quantity in column (4)

Mil Thou

(5)

Total

quantity of 

transfers in 

and central

purchases

Dol (6)

C. LIQUIDS (42 gallons = 1 barrel)

1.

Diesel fuel, excluding highway usage

2.

Distillate fuel oil (numbers 1, 2, and 4 fuel oils –

exclude diesel fuel reported on line C7 above.)

3.

Total LPG and NGL

(Sum of lines C1, C2, C3, C4, and C5)

4.

Other LPG and NGL (e.g., butylene, ethylene,

and propylene)

5.

6.

7.

8.

Barrels

Waste oils and tars

9.

95

Other liquids (Specify liquid. Specify units, if

not million Btu)

BASIC CAPABILITY – The purpose of this part is to determine this establishment’s potential to switch from one type of

fuel to another, regardless of whether or not any fuel switching was actually done.

Gallons

Barrels

Million Btu

Million Btu

Page 6 FORM EIA-846C (4-13-95)

01

02

03

9598

1 Yes – Answer lines 2 and 3 for that column.

2

10501

Section III – FUEL SWITCHING

Total Electricity

Received

(2)

Total Coal Excluding

Coal Coke and Breeze

(1) 10 46 (3)

Item Description

1a.

10.

Quantity Consumed – Copy data into line 1a as instructed in the 

column headings.

Copy from Section I,

line 4, column (2)

Copy from Section II,

part A, line 4, column (9)

1,000 Kilowatthours Short Tons

1b. Does line 1a contain any nonzero entries?

Do not consider differences in energy prices when estimating amounts.

2. Quantity Nonswitchable – Enter the amount of the quantity in line 1a that

could NOT have been replaced within 30 days by another energy source in 1994.

3a. Quantity Switchable – Subtract line 2 from line 1a and enter the results. This

represents the total quantity of energy consumption that COULD HAVE BEEN

replaced within 30 days by one or more alternative energy sources in 1994.

1 Yes – Answer lines 4 through 11, as appropriate, for that column.

2

10521

3b. Does line 3a contain any nonzero entries?

4. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by electricity?

5. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by coal, excluding coal coke and breeze?

6. Of the amount shown in line 3a, what is the maximum amount that could have been

replaced by total coal coke and breeze, excluding coal included in line 5 above?

7. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by natural gas from any supplier(s)?

8. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total diesel fuel and distillate fuel oil?

9. Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by total LPG and NGL?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by residual fuel oil?

Of the amount shown in line 3a, what is the maximum amount that could have

been replaced by any other energy source? (Specify the energy source)

11.

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

1,000 Kilowatthours

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

Short Tons

51

52

50

53

67

69

57

59

61

63

65

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

1099

Residual fuel oil (numbers 5, 6, Navy Special, and

Bunker C)

Pulping or black liquor

Motor gasoline, excluding highway usage

Kerosene

Total diesel fuel and distillate fuel oil (Sum

of lines C7 and C8)

Mixtures of ethane, butane, and propane

Butane as liquid petroleum gas (LPG) or natural

gas liquids (NGL)

Propane as liquid petroleum gas (LPG) or natural

gas liquids (NGL)

Ethane as liquid petroleum gas (LPG) or natural

gas liquids (NGL)

10.

36

37

38

34

35

24

28

29

22

27

23

73

21

71

Barrels

Million Btu

Gallons

Barrels

Barrels

Gallons

Gallons

Gallons

Gallons

Gallons

11.

12.

13.

14.

15.

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE on page 9.

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE on page 9.

6 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section II – COMBUSTIBLE ENERGY SOURCES – Continued

FORM EIA-846C (4-13-95) Page 7

Section III – FUEL SWITCHING – Continued

Total Diesel Fuel and

Distillate Fuel Oil

(5)

Total LPG and NGL

30 (4) (6)

Total Natural Gas

Copy from Section II,

part B, line 1, column (9)

Copy from Section II,

part C, line 9, column (9)

1,000 cu. ft. Barrels

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER

Energy sources produced onsite in 1994

Quantity

produced

onsite

(7)

Does the entry in

column (7) represent

the product or

byproduct of another energy source

consumed onsite?

(8)

Quantity

consumed as a

fuel

(9)

Quantity consumed for

all nonfuel

purposes

(10)

Quantity

shipped offsite

to other

establishments

in 1994

(12)

Census

Use

Only

04 05 06 07 08 (11)

Energy sources consumed onsite in 1994

1 Yes

Copy to line 1a below & on pg. 9

2 No

1 Yes 2 No

Copy from Section II,

part C, line 6, column (9)

Copy from Section II,

part C, line 13, column (9)

22 24 21 (7)

Residual Fuel Oil

Gallons Barrels

1,000 cu. ft. Barrels Gallons Barrels

1,000 cu. ft.

Barrels Gallons Barrels

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

1,000 cu. ft.

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Barrels

Barrels

Barrels

Barrels

Barrels

Barrels

Copy to line 1a on page 8

Barrels

Copy to line 1a on page 8

Total design

storage capacity

located onsite as

of 12/31/94

(13)

95

36

37

38

34

35

24

28

29

22

27

23

73

21

71

Copy to line 1a below & on pg. 9

Copy to line 1a below & on pg. 9

09

Energy Information Administration/Manufacturing Consumption of Energy 1994 7

1994 Manufacturing Energy Consumption Survey 

Form EIA-846C
Section III – FUEL SWITCHING – Continued

B. SWITCHING BETWEEN NATURAL GAS AND RESIDUAL FUEL OIL

Page 8

1 Yes – Answer lines 2a, 2b, and 2c, as appropriate, for that column.

2

1501

The purpose of this part is to determine, for this establishment, if any actual switching took place between two

specific fuels, namely natural gas and residual fuel oil; if so, the primary reasons for the switching and at what price

difference would switching be a viable option.

Total Natural

Gas

(2)

Residual Fuel

Oil

(1) 30 21 (3)

Item Description

1a. Replaceable amount – Copy data into line 1a as instructed in the column headings.

Copy from Section III, 

part A, line 10, column (4) Copy from Section III, part A, line 7, column (7)

1,000 cu. ft. Barrels

1b. Does line 1a contain any nonzero entries?

2.

SWITCH FROM natural gas TO residual fuel oil?

Yes

No

1

2

1502

2b. SWITCH FROM residual fuel oil TO natural gas?

90

At any time during the full year 1994, did this establishment . . .

2a.

Yes

No

1

2

1503

2c. Do lines 2a or 2b contain any "YES" responses?

Yes – Answer lines 3 and 4, as appropriate, for that column.

No – Skip to line 4 on this page.

1

2

1504

3.

Supply shortage or curtailment of this fuel

Down-time caused by maintenance

Less expensive substitute

Environmental restriction on emissions or waste

Other (Specify and mark appropriate box(es))

What is the primary reason(s) that this establishment SWITCHED FROM this fuel

TO the other fuel?

a.

Total Natural Gas Residual Fuel Oil

1505

(1)

4. Regardless of whether or not your establishment actually SWITCHED FROM this

fuel during 1994, or did so because of a less expensive substitute, is there a

LOWEST PERCENTAGE of price difference of the less expensive substitute that

would cause your establishment to SWITCH FROM this fuel?

Percentage of Price Difference = 

The formula for percentage of price difference is:

(PC – PA) X 100%

PC

Where PC = Price per British thermal unit of current fuel

PA = Price per British thermal unit of alternative fuel

(2)

1507

1509

1511

1513

1515

b.

c.

d.

e.

Would not switch regardless of percentage of price difference

Would switch at price difference of 1 – 5 percent

Would switch at price difference of 6 – 10 percent

Would switch at price difference of 11 – 15 percent

Would switch at price difference of 16 – 20 percent

Would switch at price difference of 21 – 30 percent

Would switch at price difference of 31 – 40 percent

Would switch at price difference of 41 – 50 percent

Would switch at price difference over 50 percent

Reasonable estimate cannot be provided

a.

b.

c.

d.

e.

f.

g.

h.

i.

j.

1517

1506

1508

1510

1512

1514

1516

1518

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

15121

15122

Mark (X) only 

one box

1

1

1

1

1

1

1

1

1

1

1

1

Mark (X) only 

one box

FORM EIA-846C (4-13-95)

No – Skip to Section IV – ESTIMATED PERCENT CONSUMPTION BY END

USE, on page 9.

Please answer line 4 as appropriate for the columns with nonzero entries in line 1a.

Would switch to the more expensive substitute if price premium were reasonablek.

11 11

Mark (X) all 

that apply

Mark (X) all

that apply

Total Natural Gas Residual Fuel Oil

8 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
(1)

Section IV – ESTIMATED PERCENT CONSUMPTION BY END USE

FORM EIA-846C (4-13-95) Page 9

PLEASE COMPLETE ONE COLUMN BEFORE STARTING ANOTHER.

REASONABLE APPROXIMATIONS ARE ACCEPTABLE – SEE INSTRUCTIONS.

13.

(2) (3) (4) (5) (6)

Total

Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total

Natural Gas

Total Diesel

Fuel and

Distillate

Fuel Oil

Total LPG 

and NGL Residual

Fuel Oil

3.

4.

5.

6.

7.

8.

9.

10.

11.

TOTAL for all purposes 100%

Quantity consumed – Copy

data into line 1 as instructed 

in the column headings.

Boiler fuel (e.g., fuel for

boilers, gas turbines)

Process heating (e.g.,

kilns, furnaces, ovens,

strip heaters)

Process cooling and

refrigeration

Machine drive (e.g.,

motors, pumps, etc.

associated with

manufacturing process

equipment)

Electro-chemical

processes (e.g.,

reduction process)

Other (Please specify any

other uses of energy)

Facility heating, ventilation,

and air conditioning

Facility lighting

Facility support other than

lines 8 and 9 above (e.g.,

cooking, water heating,

office equipment)

Onsite transportation,

excluding highway usage

(7)

%%%%%%

%%%%%%

%%%%%%

%%%%%%

%

%%%%%%

%%%%%%

%

%%%%%%

% %%%

%%%%%%

10 46 30 22 24 21

70

71

72

73

74

75

76

77

78

79

80

82

100% 100% 100% 100%

12. Conventional electricity

generation 81 %%%%%

Energy sources can be consumed in three major end-use classes: indirect use (boiler fuel), direct process use, and direct nonprocess

use. Indirect use is the transformation of energy to another usable energy source, as in a boiler for example. Direct

process use includes usage in motors, ovens, kilns, and strip heaters. Direct nonprocess use includes usage for facility lighting and

conditioning equipment.

End Uses

1,000 kWh Short Tons 1,000 cu. ft. Barrels Gallons Barrels

Copy from Section I, line 12,

column (2)

Copy from

Section II, part A,

line 4, column (9)

Copy from

Section II, part B,

line 1, column (9)

Copy from

Section II, part C,

line 9, column (9)

Copy from

Section II, part C,

line 6, column (9)

Copy from

Section II, part C,

line 13, column (9)

100%

Total

Electricity

Consumption

Total Coal

Excluding

Coal Coke

and Breeze

Total

Natural Gas

Residual

Fuel Oil

Other (Please specify any

other uses of energy)

For each energy source, the sum of the elements in these three classes equals 100 percent.

For columns with nonzero entries in line 1 above, please report the approximate percentage of each energy source used for the

purposes listed below.

10761

10821

INDIRECT USES – BOILERS

DIRECT USES – PROCESS

DIRECT USES – NONPROCESS

1.

2.

Total Diesel

Fuel and

Distillate

Fuel Oil

(1) (2) (3) (4) (5) (6) (7) 10 46 30 22 24 21

End Uses Total LPG 

and NGL

Energy Information Administration/Manufacturing Consumption of Energy 1994 9

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section V – ESTABLISHMENT CHECKLIST

This section is divided into eight parts. All establishments are to complete Parts A, B, C1, C2, and C3.

Page 10 FORM EIA-846C (4-13-95)

1301

Mil Feet

1.

• to lower your energy consumption or costs, or

• to shift the timing of your electricity demand, or

• to promote your use of electricity instead of another energy source?

1303

(Often these programs are referred to as Demand-Side Management (DSM))

What was the approximate total enclosed square footage of the buildings located on this

establishment site as of December 31, 1994?

Yes

No

Don’t know

1

2

3

2. Of the square footage indicated above, what percentage had controlled heating or cooling, using equipment designed to modify the

internal building temperature, during 1994?

Part A – ESTIMATED SQUARE FOOTAGE OF BUILDINGS

Square Feet

Thou

Please provide the approximate percentage to the nearest multiple of 5 percent.

%

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES

2. At any time between January 1, 1992 and December 31, 1994, did your electric utility sponsor any type of programs designed for

the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

• to lower your energy consumption or costs, or

• to shift the timing of your natural gas demand, or

• to promote your use of natural gas instead of another energy source?

1304

(Often these programs are referred to as Demand-Side Management (DSM))

Yes

No

Don’t know

1

2

3

3. At any time between January 1, 1992 and December 31, 1994, did your natural gas utility sponsor any type of programs designed

for the purposes listed below, regardless of whether or not your establishment participated:

Mark (X) only one box.

Yes

No

Don’t know

1

2

3

4a. For the period between January 1, 1992 and December 31, 1994, was the natural gas utility/local distribution company (LDC) for your

establishment the same entity as your electric utility?

1302

1305

Yes – Go to line 5 on page 11.

No – Skip to Part C1 on page 11.

1

2

4b. At any time between January 1, 1992 and December 31, 1994, was your establishment involved in any type of energy-management

activity?

13051

30031

Does column (6) of line B1 on page 4 contain a nonzero entry?

Yes – Answer lines 1a and 1b below.

No – Skip to line 2 below.

1

2

1. Please refer to Section II, Part B, line 1, column (6) on page 4 for the quantity of total natural gas that was transferred in and

centrally purchased.

If no expenditure was made, please enter zero.

1a. Enter the total expenditures, including all applicable taxes and delivery charges, for the quantity of total natural gas that was

transferred in and centrally purchased.

30032

Mil Dol Thou

Market price

Internal price based on this establishment’s accounting principles

Don’t know

Other (Specify)

1

2

3

4

1b. What is the best description of the expenditure amount in line 1a above?

30033

30034

Mark (X) only one box.

Mark (X) only one box.

10 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846C
Section V – ESTABLISHMENT CHECKLIST – Continued

FORM EIA-846C (4-13-95) Page 11

Part C1 – GENERAL TECHNOLOGIES 

Part C2 – COGENERATION TECHNOLOGIES 

1401

All establishments are to complete Parts C1, C2, and C3.

Computer control of building environment 

(e.g., space-heating equipment, cooling equipment, lights)

Steam turbines supplied by either conventional 

or fluidized bed boilers

14042

1

1

Waste heat recovery 

Adjustable-speed motors

None of the above Computer control of processes or major energy-using 

equipment (e.g., boilers, furnaces, conveyers) used in 

the manufacturing process

1

1

1

1

1403

1404

14041

a. Energy audits

b.

c.

d.

e.

f.

g.

h.

i.

j.

1306 1

Energy-Management Activities

Involvement

Through

Electric 

Utility

Sponsorship

Involvement

Through

Self-Sponsorship

Involvement Through

Federal, State, Local

Government Sponsorship,

Excluding Utilities

Involvement

Through Other

(3rd Party)

Sponsorship

5. In what type(s) of energy-management activity(ies) was your establishment involved between January 1, 1992 and December 31, 1994?

Mark (X) all that apply. Note that it is possible to have marks in all four columns for any of the activities listed.

(1) (2) (3) (4) (5)

Electricity load control

Special rate schedule (e.g., interruptible or time-of-use)

Standby generation program

Equipment rebates

Power factor correction or improvement

U.S. Environmental Protection Agency’s Energy Star Program

U.S. Environmental Protection Agency’s Green Lights Program

U.S. Department of Energy’s Motor Challenge Program

Other, including other government programs (Specify)

Equipment installation or retrofit for the primary purpose of

using a different energy source (e.g., electrification). (Exclude

modifications made principally for energy efficiency)

Equipment installation or retrofit for the primary purpose of

improving energy efficiency affecting:

(1) Steam production (e.g., boilers, burners)

(2) Direct/indirect process heating

(3) Direct process cooling, refrigeration

(4) Direct machine drive (e.g., adjustable-speed drives, motors,

pumps) excluding Motor Challenge Program

(5) Facility heating, ventilation, and air conditioning, excluding

Energy Star Program

(6) Facility lighting, excluding Green Lights Program

l.

k.

13071 1 13072 1 13073 1

1308 1 13091 1 13092 1 13093 1

1310 1

1326 1 13271 1 13272 1 13273 1

1328 1 13291 1 13292 1 13293 1

1338 1 1339 1 1340 1 1341 1

1342 1

1343 1

1344 1

1312 1 13131 1 13132 1 13133 1

1314 1 13151 1 13152 1 13153 1

1316 1 13171 1 13172 1 13173 1

1318 1 13191 1 13192 1 13193 1

1320 1 13211 1 13212 1 13213 1

1322 1 13231 1 13232 1 13233 1

(1)

(2)

1324 1 13251 1 13252 1 13253 1

1330 1 1331 1 1332 1 1333 1

1334 1 1335 1 1336 1 1337 1

1396

1397

Part C3 – ONE-TIME COLLECTION OF ESTABLISHMENT ACTIVITIES

1.

A listing is kept of all operating electric motors

at this establishment – Go to line 3 below.

1

2. What kind of listing do you keep regarding your operating electric motors at this establishment?

1 Yes 2 No

What is your establishment’s most commonly used method of evaluation for purchases of, and modifications to, electric motor systems? 

3.

An evaluation is based primarily on all expected costs 

over the projected lifetime of the system. 1

1602

1601

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

Does your listing contain information on age of your motors? Mark (X) only one box.

3 Don’t know

Does your listing contain information on horsepower (wattage) of your motors?

1 Yes 2 No 3 Don’t know

4. Mark (X) only one box.

Part B – ENERGY PURCHASING AND ENERGY-MANAGEMENT ACTIVITIES – Continued

1603

1604

Conventional combustion turbines with heat recovery

Combined-cycle combustion turbines

Internal combustion engines with heat recovery

Steam turbines supplied by heat recovered from 

high-temperature processes

None of the above

14045 1

1

1

1

1

14046

14047

14043

14044

Your CORPORATE energy manager has the option of completing this part for EACH individual establishment site. Otherwise,

your energy manager at the establishment site is the best source for this information. Please respond using best-guess estimates

from respondents’ own knowledge. A search for these items is not necessary.

1402

An evaluation is done but not certain how it is done.

No evaluation is done.

Not certain if any type of evaluation is done.

4

5

6

Another type of evaluation is used.

An evaluation is based primarily on initial purchase 

prices of competing systems. 

3

2

4

No listing at all is kept – Skip to page 12.

The existence of a listing is not known – Skip to page 12.

A listing is kept of some operating electric motors at this 

establishment – Go to line 3 below.

2

3

Mark (X) only one box.

Mark (X) only one box.

Energy Information Administration/Manufacturing Consumption of Energy 1994 11

1994 Manufacturing Energy Consumption Survey

Form EIA-846A
Section V – ESTABLISHMENT CHECKLIST – Continued

FORM EIA-846C (4-13-95) Page 12

Section VI – REMARKS

Please use this space or attach a separate sheet for any explanations that may be essential in understanding your reported data.

Section VII – CERTIFICATION

Name of person to contact regarding this report – (Print or type)

Telephone

number

Area code Number

Address – Number and street City State ZIP Code

Period covered 

by this report:

From To

Month Day Year

Signature of authorized person

Month Day Year

1599

Extension

Date

Part D – SPECIFIC TECHNOLOGIES FOR PAPER INDUSTRIES (SIC 26 ONLY)

Internet number or E-Mail (if available)

__________________________ @ __________________________

Continuous digesters

Displacement bleaching process

Top-wire (hybrid) paper forming

Extended nip press

Higher nip pressures

Replacement of electrically heated platens in the 

thermoset molding process with a gas-fired central 

thermal fluid system.

1436

1437

1438

1439

1440

1441

1442 Multi-effect falling-film evaporators for 

black liquor evaporation and concentration

Part F – SPECIFIC TECHNOLOGIES FOR PRIMARY METAL INDUSTRIES (SIC 33 ONLY)

1446

1450

1451

1452

1453

1454

1455

1456

Direct microbial

Bioprocessing

Gasification of biomass feedstocks

Fast pyrolysis of biomass feedstocks

Immobilized enzyme processes

Innovative catalytic processes

Recycling of materials

Part E – SPECIFIC TECHNOLOGIES FOR CHEMICAL INDUSTRIES (SIC 28 ONLY)

1463 1475

1476

1477

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Dry quenching during the coking process

1 External desulfurization of the charge for ironmaking

1

1

1

1470 1

1473

1467

1468

1469

Extended deliquefaction displacement heating processes

1

1

None of the above

1444

1445 Improved filtration technologies allowing flexibility

in the selection of fuel other than natural gas and

distillate fuel oil for lime calcination.

Processing residuals as alternative feedstocks

Biomass materials (e.g., lignocellulosics, food crops, 

food wastes) used as alternative feedstocks

Bioprocessing of petroleum, natural gas, coal, or other 

fossil-based feedstocks 1447 1

1

1449 1

1448

The following technologies are innovative processing and separations that (1) substitute use of fossil-based

feedstocks with biomass materials, (2) increase overall process efficiency, or (3) reduce environmental impacts

and waste processing:

1457

1458

1

1

Hydrolysis of biomass materials

Fermentation

Fractionation of biomass

Distillation process improvements

Hydrocarbon cracking enhancements

None of the above

Enhanced bioprocessing with genetically engineered

feedstocks or organisms

1

1

1

1

1459

1460

1461

1462

Hydrocarbon injection to maintain blast furnace

temperatures

1464

1465 1

Direct reduction ironmaking – sponge iron produced 

directly from iron ore

Continuous casting

Thin slab/strip casting

Waste heat boilers/heat exchangers in 

combination with reheat furnaces 1

1471 1

Evaporative cooling of skid rails

Electric induction reheat furnaces

1 Hot charging – moving steel directly from

the caster to the reheat furnace

1472

1474 1

1466 1

Direct rolling required no reheating

Plasmasmelt smelting of partially reduced iron

powder with pulverized coal

1478

1479

1480

1481

1482

1483

1484

1485

1486

1487

1488

Cold bonding (COBO) pelletizing technique

Preheating combustion air

Preheating raw materials

Top gas pressure recovery from the blast furnace

Slab heat recovery

Continuous annealing

Continuous cold rolling

Bottom tap vessels

Injection steelmaking

Electroslag remelting

Vacuum arc remelting

Oxygen injection to blast furnace

Coal injection to blast furnace

Steel ladle metallurgy with reheat furnace

None of the above

14451

14621

14881

1

Vapor recompression evaporation of black liquor

Waste-heat recovery technologies in lime kilns

1443 1

There is one additional part to complete for specific SIC codes. This establishment’s four-digit SIC code is included as part of the address

mailing label on page 1 of this survey.

"26" (paper industries), then complete Part D.

"28" (chemical industries), then complete Part E.

"33" (primary metal industries), then complete Part F.

Otherwise, skip to Section VI – REMARKS.

or

or

If the first two digits of your establishment’s SIC code are:

PLEASE PHOTOCOPY THIS FORM FOR YOUR RECORDS

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

Mark (X) all technologies that were in place at your establishment during 1994.

12 Energy Information Administration/Manufacturing Consumption of Energy 1994

1994 Manufacturing Energy Consumption Survey

Form EIA-846C