## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

For units with a scrubber already installed but not meeting HCl floor, no TCI, only TAC

Number of

Boilers SizeCatego ry MACT Floor Fuel Category Combustor Design TCI TAC TCI TAC TCI TAC Increased Scrubber Caustic TAC TCI TAC TCI TAC

1 <10 Biomass Dutch Oven/Susp. Burner 0 0 0 0 0 0 0 0 0 0 0

7<10 Biomass Stoker/Slop edGrate/Ot her 0 0 0 0 0 0 0 0 0 0 0

1 <10 Coal Stoker/Slop edGrate/Ot her 0 0 0 0 0 0 0 0 0 0 0 7059 <10 Gas 1 All 0 0 0 0 0 0 0 0 0 0 0 2 <10 Gas 2 All 0 0 0 0 0 0 0 0 0 0 0 249 <10 Liquid All 0 0 0 0 0 0 0 0 0 0 0 Activated Carbon for D/F and Incremental Hg Control Fabric Filter ESP Wet Scrubber Combustion Controls

## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

Number of

Boilers SizeCatego ry MACT Floor Fuel Category Combustor Design

1 <10 Biomass Dutch Oven/Susp. Burner

7<10 Biomass Stoker/Slop edGrate/Ot her

1 <10 Coal Stoker/Slop edGrate/Ot her 7059 <10 Gas 1 All 2 <10 Gas 2 All 249 <10 Liquid All Tune-Up Costs - TCI Tune-Up Costs - TAC Testing and Monitoring -TAC Total TAC (Controls, Testing and Monitoring) SumOfFuel Savings ($/yr) Total TAC Considering Fuel Savings

$ 6,477 $ 1,580 $ -$ 1,580 $ -$ 1,580

$ 45,339 $ 11,060 $ -$ 11,060 $ -$ 11,060

$ 6,477 $ 1,580 $ -$ 1,580 $ 16,829 $ (15,249) $ 45,721,143 $ 11,153,220 $ -$ 11,153,220 $ 45,438,741 $ (34,285,521) $ 12,954 $ 3,160 $ -$ 3,160 $ -$ 3,160 $ 1,612,773 $ 393,420 $ -$ 393,420 $ 1,466,861 $ (1,073,441) TOTALS

## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

For units with a scrubber already installed but not meeting HCl floor, no TCI, only TAC Activated Carbon for D/F and Incremental Hg Control Fabric Filter ESP Wet Scrubber Combustion Controls

Number of

Boilers SizeCatego ry MACT Floor Fuel Category Combustor Design TCI TAC TCI TAC TCI TAC Increased Scrubber Caustic TAC TCI TAC TCI TAC

24>=10 to 100 Biomass Dutch Oven/Susp. Burner $ 33,774,784 $ 9,136,523 $ 930,848 $ 147,633 $ - $ - $ - $ - $ - $ - $ -

4>=10 to 100 Biomass FB $ 5,423,814 $ 1,523,992 $ - $ - $ - $ - $ - $ - $ - $ - $ -

11 >=10 to 100 Biomass Fuel Cell $ 17,905,693 $ 4,691,944 $ 290,894 $ 51,883 $ - $ - $ - $ - $ - $ - $ -

91 >=10 to 100 Biomass Stoker/Slop edGrate/Ot her $ 187,502,469 $ 49,949,813 $ 1,445,521 $ 227,760 $ - $ - $ -$ 841,588 $ 92,402 $ - $ -

6>=10 to 100 Coal PC $ 12,216,108 $ 2,927,100 $ - $ -$ 7,577,904 $ 2,571,054 $ -$ 9,247,835 $ 922,791 $ - $ -

103>=10 to 100 Coal Stoker/Slop edGrate/Ot her $ 108,364,456 $ 25,354,372 $ 1,049,011 $ 165,866 $ 114,986,805 $ 40,331,130 $ 143 $ 1,970,081 $ 216,304 $ 1,554,125 $ 5,096,922

3096>=10 to 100 Gas 1 All $ 4,606,544,647 $ 1,248,058,400 $ 1,073,114 $ 188,819 $ 927,567,681 $ 605,420,175 $ 1,299 $ 64,845,572 $ 7,059,612 $ 123,561 $ 562,622

76>=10 to 100 Gas 2 All $ 130,857,600 $ 34,718,137 $ 77,161 $ 21,697 $ 42,544,971 $ 20,558,629 $ - $ - $ - $ - $ -

328 >=10 to 100 Liquid All $ 299,158,280 $ 73,183,203 $ 132,964,612 $ 21,092,779 $ 111,054,791 $ 65,950,508 $ 927 $ 325,944,175 $ 32,521,620 $ 22,522 $ 10,722

1 >100 to 250 Biomass Dutch Oven/Susp. Burner $ 6,588,137 $ 1,417,638 $ - $ -$ 1,353,464 $ 673,046 $ - $ - $ - $ - $ -

1 >100 to 250 Biomass FB $ 5,850,271 $ 1,411,802 $ - $ - $ - $ - $ - $ - $ - $ - $ -

3>100 to 250 Biomass Fuel Cell $ 7,552,254 $ 1,882,861 $ - $ - $ - $ - $ - $ - $ - $ - $ -

41 >100 to 250 Biomass Stoker/Slop edGrate/Ot her $ 212,769,008 $ 49,712,649 $ - $ - $ - $ - $ -$ 459,048 $ 50,401 $ - $ -

8 >100 to 250 Coal FB $ - $ - $ - $ -$ 35,144,609 $ 14,695,125 $ - $ - $ -$ 184,112 $ 961,870

68 >100 to 250 Coal PC $ 274,336,601 $ 62,318,017 $ 7,453,160 $ 1,327,922 $ 293,809,172 $ 126,767,451 $ 723,115 $ 178,140,453 $ 17,786,879 $ 608,215 $ 3,315,987

173>100 to 250 Coal Stoker/Slop edGrate/Ot her $ 519,993,279 $ 117,097,654 $ 5,067,403 $ 848,828 $ 647,678,522 $ 263,430,690 $ 851,649 $ 9,950,865 $ 1,025,494 $ 4,034,614 $ 18,003,214

888 >100 to 250 Gas 1 All $ 3,330,314,583 $ 782,932,370 $ 782,100 $ 125,985 $ 822,849,633 $ 305,978,860 $ -$ 20,638,498 $ 2,228,320 $ 145,046 $ 323,505

50>100 to 250 Gas 2 All $ 188,603,322 $ 44,846,807 $ - $ -$ 67,214,062 $ 23,629,787 $ -$ 19,127 $ 2,100 $ - $ -

143>100 to 250 Liquid All $ 295,773,626 $ 62,792,790 $ 165,434,919 $ 33,910,843 $ 154,099,484 $ 55,319,975 $ 1,108 $ 349,197,360 $ 34,861,959 $ - $ -

2 >250 Biomass FB $ 39,437,250 $ 9,638,523 $ - $ - $ - $ - $ - $ - $ - $ - $ - 2 >250 Biomass Fuel Cell $ 19,227,905 $ 4,051,121 $ - $ - $ - $ - $ - $ - $ - $ - $ - 1 >250 Biomass Gasifier $ 8,889,498 $ 2,107,032 $ - $ - $ - $ - $ -$ 19,127 $ 2,100 $ - $ -

53>250 Biomass Stoker/Slop edGrate/Ot her $ 577,676,474 $ 133,238,569 $ 10,319,824 $ 1,998,606 $ - $ - $ -$ 306,032 $ 33,601 $ - $ - 18 >250 Coal FB $ - $ - $ - $ -$ 372,052,298 $ 265,388,097 $ 352 $ 25,604 $ 3,680 $ - $ - 107>250 Coal PC $ 1,091,925,631 $ 250,829,860 $ 11,853,383 $ 2,128,311 $ 1,288,190,911 $ 827,843,333 $ 243,302 $ 507,823,604 $ 50,858,650 $ 1,322,019 $ 10,357,561

## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

Number of

Boilers SizeCatego ry MACT Floor Fuel Category Combustor Design

24>=10 to 100 Biomass Dutch Oven/Susp. Burner

4>=10 to 100 Biomass FB

11 >=10 to 100 Biomass Fuel Cell

91 >=10 to 100 Biomass Stoker/Slop edGrate/Ot her

6 >=10 to 100 Coal PC

103>=10 to 100 Coal Stoker/Slop edGrate/Ot her

3096>=10 to 100 Gas 1 All

76>=10 to 100 Gas 2 All

328 >=10 to 100 Liquid All

1 >100 to 250 Biomass Dutch Oven/Susp. Burner

1 >100 to 250 Biomass FB

3>100 to 250 Biomass Fuel Cell

41 >100 to 250 Biomass Stoker/Slop edGrate/Ot her

8 >100 to 250 Coal FB

68 >100 to 250 Coal PC

173>100 to 250 Coal Stoker/Slop edGrate/Ot her

888 >100 to 250 Gas 1 All

50>100 to 250 Gas 2 All

143>100 to 250 Liquid All

2 >250 Biomass FB 2 >250 Biomass Fuel Cell 1 >250 Biomass Gasifier

53>250 Biomass Stoker/Slop edGrate/Ot her 18 >250 Coal FB 107>250 Coal PC TOTALS

Total Add-On and Combustion Control Costs - TCI Total Add-On and Combustion Control Costs - TAC Testing and Monitoring -TAC Total TAC (Controls, Testing and Monitoring) SumOfFuel Savings ($/yr) Total TAC Considering Fuel Savings

$ 34,705,632 $ 9,284,156 $ 1,582,231 $ 10,866,387 $ -$ 10,866,387
$ 5,423,814 $ 1,523,992 $ 263,742 $ 1,787,734 $ -$ 1,787,734
$ 18,196,587 $ 4,743,827 $ 732,566 $ 5,476,393 $ -$ 5,476,393

$ 189,789,578 $ 50,269,975 $ 6,137,804 $ 56,407,779 $ -$ 56,407,779
$ 29,041,848 $ 6,420,945 $ 336,400 $ 6,757,345 $ 697,978 $ 6,059,367

$ 227,924,478 $ 71,164,737 $ 5,758,200 $ 76,922,937 $ 5,294,503 $ 71,628,435
$ 5,600,154,575 $ 1,861,290,927 $ 80,463,666 $ 1,941,754,593 $ 134,433,022 $ 1,807,321,572
$ 173,479,733 $ 55,298,462 $ 1,968,670 $ 57,267,133 $ -$ 57,267,133
$ 869,144,379 $ 192,759,759 $ 18,202,803 $ 210,962,562 $ 15,512,710 $ 195,449,852

$ 7,941,601 $ 2,090,684 $ 105,918 $ 2,196,602 $ -$ 2,196,602
$ 5,850,271 $ 1,411,802 $ 114,979 $ 1,526,781 $ -$ 1,526,781
$ 7,552,254 $ 1,882,861 $ 335,236 $ 2,218,097 $ -$ 2,218,097

$ 213,228,056 $ 49,763,050 $ 4,640,821 $ 54,403,871 $ -$ 54,403,871
$ 35,328,721 $ 15,656,995 $ 795,345 $ 16,452,339 $ -$ 16,452,339
$ 754,347,602 $ 212,239,371 $ 6,913,132 $ 219,152,503 $ 10,735,446 $ 208,417,058

$ 1,186,724,683 $ 401,257,530 $ 17,761,335 $ 419,018,865 $ 19,807,984 $ 399,210,881
$ 4,174,729,860 $ 1,091,589,039 $ 69,178,764 $ 1,160,767,804 $ 143,173,394 $ 1,017,594,410
$ 255,836,511 $ 68,478,694 $ 3,881,804 $ 72,360,498 $ 8,414 $ 72,352,084
$ 964,505,389 $ 186,886,674 $ 14,451,991 $ 201,338,665 $ 20,912,195 $ 180,426,470 $ 39,437,250 $ 9,638,523 $ 312,836 $ 9,951,360 $ -$ 9,951,360 $ 19,227,905 $ 4,051,121 $ 312,836 $ 4,363,958 $ -$ 4,363,958 $ 8,908,625 $ 2,109,132 $ 156,418 $ 2,265,550 $ -$ 2,265,550

$ 588,302,331 $ 135,270,775 $ 8,164,060 $ 143,434,836 $ -$ 143,434,836 $ 372,077,902 $ 265,392,129 $ 2,736,126 $ 268,128,256 $ 247,902 $ 267,880,353 $ 2,901,115,548 $ 1,142,261,017 $ 16,932,639 $ 1,159,193,656 $ 51,974,550 $ 1,107,219,106

## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

For units with a scrubber already installed but not meeting HCl floor, no TCI, only TAC Activated Carbon for D/F and Incremental Hg Control Fabric Filter ESP Wet Scrubber Combustion Controls

51 >250 Coal Stoker/Slop edGrate/Ot her $ 512,680,349 $ 115,281,491 $ - $ -$ 613,799,709 $ 397,647,368 $ 187,404 $ 937,223 $ 102,902 $ 1,157,059 $ 9,441,008 360>250 Gas 1 All $ 3,289,488,677 $ 770,337,949 $ - $ -$ 1,113,649,862 $ 545,766,124 $ -$ 6,790,085 $ 745,515 $ 59,143 $ 371,232

66>250 Gas 2 All $ 559,568,372 $ 131,729,392 $ - $ -$ 304,940,845 $ 140,258,163 $ 538 $ 3,702,568 $ 369,944 $ 228,009 $ 3,025,277 81 >250 Liquid All $ 339,148,879 $ 74,569,027 $ 268,975,613 $ 48,740,781 $ 438,139,695 $ 253,385,551 $ 5,226 $ 411,233,058 $ 41,201,989 $ - $ - 

## 13175 TOTALS 16,681,571,968 $ 4,065,739,037 $ 607,717,563 $ 110,977,713 $ 7,356,654,418 $ 3,955,615,065 $ 2,015,062 $ 1,892,091,904 $ 190,086,262 $ 9,438,424 $ 51,469,920 $
Gas 1 is natural gas and refinery gas Gas 2 includes all other gaseous fuels

## Existing Major Source Boilers/Process Heaters: Costs by Subcategory 03/03/2010

51 >250 Coal Stoker/Slop edGrate/Ot her 360>250 Gas 1 All

66>250 Gas 2 All 81 >250 Liquid All 

## 13175 TOTALS
Gas 1 is natural gas and refinery gas Gas 2 includes all other gaseous fuels TOTALS

$ 1,128,574,340 $ 522,660,172 $ 8,067,724 $ 530,727,897 $ 19,749,633 $ 510,978,263 $ 4,409,987,767 $ 1,317,220,819 $ 28,053,948 $ 1,345,274,767 $ 163,651,940 $ 1,181,622,827 $ 868,439,794 $ 275,383,315 $ 5,137,977 $ 280,521,292 $ 543,428 $ 279,977,864 $ 1,457,497,246 $ 417,902,575 $ 12,646,668 $ 430,549,243 $ 42,624,489 $ 387,924,753

26,594,879,440 $ 8,387,467,080 $ 316,146,641 $ 8,703,613,721 $ 676,290,017 $ 8,027,323,703 $
Energy Audit Costs 25,007,920 $ Total Incl. Audit 8,728,621,641 $

## Existing Major Source Boilers: Emission Reductions by Subcategory 03/03/2010

Number of

Boilers Unit Size MACT Fuel Category Combustor Design HCl Hg PM-filterable Total Hydrocarbon s Dioxin/Furan VOC SO2 HF PM 2.5

1 <10 Biomass Dutch Oven/Susp. Burner 6.27E-05 1.94E-08 7.45E-03 5.08E-05 1.79E-10 2.91E-05 3.11E-04 2.72E-06 1.19E-03

7<10 Biomass Stoker/Slope dGrate/Other 8.12E-03 1.74E-06 3.15E-01 1.00E-02 6.00E-10 5.74E-03 1.99E-02 1.51E-04 1.17E-01 7,041 Gas 1 All 917 0 530 1,574 0 904 736 921 530 1 <10 Gas 2 All 7.61E-06 6.70E-09 0 1.68E-05 2.77E-13 9.62E-06 2.05E-04 8.46E-07 5.96E-05 245 <10 Liquid All 1 7.49E-04 2 1.40E-01 2.49E-08 8.03E-02 7 2.31E-02 2.05E-01

25 >=10 Biomass Dutch Oven/Susp. Burner 6 1.78E-03 829 - - -19 1.72E-02 436 7>=10 Biomass FB - 4.62E-03 150 - - - - -96 16 >=10 Biomass Fuel Cell - 5.47E-03 290 - - - - -200

186 >=10 Biomass Stoker/Slope dGrate/Other - 1.50E-01 8,853 270 1.04E-04 155 - -5,446 26 >=10 Coal FB 3,178 3.62E-03 302 11 2.01E-05 6 15,778 35 79 181 >=10 Coal PC 22,435 3 6,260 244 1.05E-04 140 174,410 606 3,685

328 >=10 Coal Stoker/Slope dGrate/Other 18,014 5 8,076 182 9.50E-05 105 155,613 518 3,459 4362 Gas 1 All 3350.203483 10.93258463 7176.331127 3012.986575 0.000235317 1729.365084 7600.738095 2816.933267 7176.331127

193>=10 Gas 2 All 219 1.72E-01 1,461 - - -6,460 23 1,461 556 >=10 Liquid All 4,213 8.85E-02 10,262 315 2.59E-04 181 39,094 44 5,179 13175 TOTALS 52,333 19 44,190 5,610 9.05E-04 3,220 399,717 4,965 27,746 Gas 1 is natural gas and refinery gas Gas 2 includes all other gaseous fuels Annual Emission Reductions (TPY)

## NAICS untOfFacilit SumOfTotal TAC esting and M al Control C tal Control C Fuel Savings ($/yr) 113 854.00 115 854.00 211 20,496.00 212 11,956.00 221 3,310,852.00 311 1,993,828.00 312 91,460.00 313 256,088.00 314 18,292.00 316 54,876.00 321 2,725,508.00 322 2,999,888.00 323 603,636.00 324 1,317,024.00 325 4,024,240.00 326 1,609,696.00 327 749,972.00 331 1,042,644.00 332 841,432.00 333 237,796.00 334 36,584.00 335 219,504.00 336 1,810,908.00 337 621,928.00 339 274,380.00 423 854.00 424 854.00 441 854.00 481 5,978.00 482 854.00 486 51,240.00 488 2,562.00 493 4,270.00 531 854.00 541 6,832.00 561 854.00 562 5,978.00 611 24,766.00 622 3,416.00 623 854.00 811 854.00 921 1,708.00 928 19,642.00 25,007,920.00