Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

For units with a scrubber 

already installed but not 

meeting HCl floor, no TCI, 

only TAC

Number of 

Boilers

SizeCatego

ry

MACT Floor 

Fuel 

Category

Combustor 

Design TCI TAC TCI TAC TCI TAC

Increased Scrubber Caustic 

TAC TCI TAC TCI TAC

1 <10 Biomass

Dutch 

Oven/Susp. 

Burner 0 0 0 0 0 0 0 0 0 0 0

7 <10 Biomass

Stoker/Slop

edGrate/Ot

her 0 0 0 0 0 0 0 0 0 0 0

1 <10 Coal

Stoker/Slop

edGrate/Ot

her 0 0 0 0 0 0 0 0 0 0 0

7059 <10 Gas 1 All 0 0 0 0 0 0 0 0 0 0 0

2 <10 Gas 2 All 0 0 0 0 0 0 0 0 0 0 0

249 <10 Liquid All 0 0 0 0 0 0 0 0 0 0 0

Activated Carbon for D/F and 

Fabric Filter ESP Wet Scrubber Combustion Controls Incremental Hg Control
Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

Number of 

Boilers

SizeCatego

ry

MACT Floor 

Fuel 

Category

Combustor 

Design

1 <10 Biomass

Dutch 

Oven/Susp. 

Burner

7 <10 Biomass

Stoker/Slop

edGrate/Ot

her

1 <10 Coal

Stoker/Slop

edGrate/Ot

her

7059 <10 Gas 1 All

2 <10 Gas 2 All

249 <10 Liquid All

Tune-Up Costs - 

TCI

Tune-Up Costs - 

TAC

Testing and 

Monitoring -TAC

Total TAC (Controls, 

Testing and Monitoring)

SumOfFuel Savings 

($/yr)

Total TAC 

Considering Fuel 

Savings

 $ 6,477 $ 1,580 $ - $ 1,580 $ - $ 1,580 

 $ 45,339 $ 11,060 $ - $ 11,060 $ - $ 11,060 

 $ 6,477 $ 1,580 $ - $ 1,580 $ 16,829 $ (15,249)

 $ 45,721,143 $ 11,153,220 $ - $ 11,153,220 $ 45,438,741 $ (34,285,521)

 $ 12,954 $ 3,160 $ - $ 3,160 $ - $ 3,160 

 $ 1,612,773 $ 393,420 $ - $ 393,420 $ 1,466,861 $ (1,073,441)

TOTALS
Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

For units with a scrubber 

already installed but not 

meeting HCl floor, no TCI, 

only TAC

Activated Carbon for D/F and 

Fabric Filter ESP Wet Scrubber Combustion Controls Incremental Hg Control

Number of 

Boilers

SizeCatego

ry

MACT Floor 

Fuel 

Category

Combustor 

Design TCI TAC TCI TAC TCI TAC

Increased Scrubber Caustic 

TAC TCI TAC TCI TAC

24 >=10 to 100 Biomass

Dutch 

Oven/Susp. 

Burner $ 33,774,784 $ 9,136,523 $ 930,848 $ 147,633 $ - $ - $ - $ - $ - $ - $ - 

4 >=10 to 100 Biomass FB $ 5,423,814 $ 1,523,992 $ - $ - $ - $ - $ - $ - $ - $ - $ - 

11 >=10 to 100 Biomass Fuel Cell $ 17,905,693 $ 4,691,944 $ 290,894 $ 51,883 $ - $ - $ - $ - $ - $ - $ - 

91 >=10 to 100 Biomass

Stoker/Slop

edGrate/Ot

her $ 187,502,469 $ 49,949,813 $ 1,445,521 $ 227,760 $ - $ - $ - $ 841,588 $ 92,402 $ - $ - 

6 >=10 to 100 Coal PC $ 12,216,108 $ 2,927,100 $ - $ - $ 7,577,904 $ 2,571,054 $ - $ 9,247,835 $ 922,791 $ - $ - 

103 >=10 to 100 Coal

Stoker/Slop

edGrate/Ot

her $ 108,364,456 $ 25,354,372 $ 1,049,011 $ 165,866 $ 114,986,805 $ 40,331,130 $ 143 $ 1,970,081 $ 216,304 $ 1,554,125 $ 5,096,922 

3096 >=10 to 100 Gas 1 All $ 4,606,544,647 $ 1,248,058,400 $ 1,073,114 $ 188,819 $ 927,567,681 $ 605,420,175 $ 1,299 $ 64,845,572 $ 7,059,612 $ 123,561 $ 562,622 

76 >=10 to 100 Gas 2 All $ 130,857,600 $ 34,718,137 $ 77,161 $ 21,697 $ 42,544,971 $ 20,558,629 $ - $ - $ - $ - $ - 

328 >=10 to 100 Liquid All $ 299,158,280 $ 73,183,203 $ 132,964,612 $ 21,092,779 $ 111,054,791 $ 65,950,508 $ 927 $ 325,944,175 $ 32,521,620 $ 22,522 $ 10,722 

1 >100 to 250 Biomass

Dutch 

Oven/Susp. 

Burner $ 6,588,137 $ 1,417,638 $ - $ - $ 1,353,464 $ 673,046 $ - $ - $ - $ - $ - 

1 >100 to 250 Biomass FB $ 5,850,271 $ 1,411,802 $ - $ - $ - $ - $ - $ - $ - $ - $ - 

3 >100 to 250 Biomass Fuel Cell $ 7,552,254 $ 1,882,861 $ - $ - $ - $ - $ - $ - $ - $ - $ - 

41 >100 to 250 Biomass

Stoker/Slop

edGrate/Ot

her $ 212,769,008 $ 49,712,649 $ - $ - $ - $ - $ - $ 459,048 $ 50,401 $ - $ - 

8 >100 to 250 Coal FB $ - $ - $ - $ - $ 35,144,609 $ 14,695,125 $ - $ - $ - $ 184,112 $ 961,870 

68 >100 to 250 Coal PC $ 274,336,601 $ 62,318,017 $ 7,453,160 $ 1,327,922 $ 293,809,172 $ 126,767,451 $ 723,115 $ 178,140,453 $ 17,786,879 $ 608,215 $ 3,315,987 

173 >100 to 250 Coal

Stoker/Slop

edGrate/Ot

her $ 519,993,279 $ 117,097,654 $ 5,067,403 $ 848,828 $ 647,678,522 $ 263,430,690 $ 851,649 $ 9,950,865 $ 1,025,494 $ 4,034,614 $ 18,003,214 

888 >100 to 250 Gas 1 All $ 3,330,314,583 $ 782,932,370 $ 782,100 $ 125,985 $ 822,849,633 $ 305,978,860 $ - $ 20,638,498 $ 2,228,320 $ 145,046 $ 323,505 

50 >100 to 250 Gas 2 All $ 188,603,322 $ 44,846,807 $ - $ - $ 67,214,062 $ 23,629,787 $ - $ 19,127 $ 2,100 $ - $ - 

143 >100 to 250 Liquid All $ 295,773,626 $ 62,792,790 $ 165,434,919 $ 33,910,843 $ 154,099,484 $ 55,319,975 $ 1,108 $ 349,197,360 $ 34,861,959 $ - $ - 

2 >250 Biomass FB $ 39,437,250 $ 9,638,523 $ - $ - $ - $ - $ - $ - $ - $ - $ - 

2 >250 Biomass Fuel Cell $ 19,227,905 $ 4,051,121 $ - $ - $ - $ - $ - $ - $ - $ - $ - 

1 >250 Biomass Gasifier $ 8,889,498 $ 2,107,032 $ - $ - $ - $ - $ - $ 19,127 $ 2,100 $ - $ - 

53 >250 Biomass

Stoker/Slop

edGrate/Ot

her $ 577,676,474 $ 133,238,569 $ 10,319,824 $ 1,998,606 $ - $ - $ - $ 306,032 $ 33,601 $ - $ - 

18 >250 Coal FB $ - $ - $ - $ - $ 372,052,298 $ 265,388,097 $ 352 $ 25,604 $ 3,680 $ - $ - 

107 >250 Coal PC $ 1,091,925,631 $ 250,829,860 $ 11,853,383 $ 2,128,311 $ 1,288,190,911 $ 827,843,333 $ 243,302 $ 507,823,604 $ 50,858,650 $ 1,322,019 $ 10,357,561 
Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

 

 

Number of 

Boilers

SizeCatego

ry

MACT Floor 

Fuel 

Category

Combustor 

Design

24 >=10 to 100 Biomass

Dutch 

Oven/Susp. 

Burner

4 >=10 to 100 Biomass FB

11 >=10 to 100 Biomass Fuel Cell

91 >=10 to 100 Biomass

Stoker/Slop

edGrate/Ot

her

6 >=10 to 100 Coal PC

103 >=10 to 100 Coal

Stoker/Slop

edGrate/Ot

her

3096 >=10 to 100 Gas 1 All

76 >=10 to 100 Gas 2 All

328 >=10 to 100 Liquid All

1 >100 to 250 Biomass

Dutch 

Oven/Susp. 

Burner

1 >100 to 250 Biomass FB

3 >100 to 250 Biomass Fuel Cell

41 >100 to 250 Biomass

Stoker/Slop

edGrate/Ot

her

8 >100 to 250 Coal FB

68 >100 to 250 Coal PC

173 >100 to 250 Coal

Stoker/Slop

edGrate/Ot

her

888 >100 to 250 Gas 1 All

50 >100 to 250 Gas 2 All

143 >100 to 250 Liquid All

2 >250 Biomass FB

2 >250 Biomass Fuel Cell

1 >250 Biomass Gasifier

53 >250 Biomass

Stoker/Slop

edGrate/Ot

her

18 >250 Coal FB

107 >250 Coal PC

TOTALS

Total Add-On and 

Combustion Control 

Costs - TCI

Total Add-On and 

Combustion Control 

Costs - TAC

Testing and 

Monitoring -TAC

Total TAC (Controls, 

Testing and Monitoring)

SumOfFuel Savings 

($/yr)

Total TAC 

Considering Fuel 

Savings

 $ 34,705,632 $ 9,284,156 $ 1,582,231 $ 10,866,387 $ - $ 10,866,387 

 $ 5,423,814 $ 1,523,992 $ 263,742 $ 1,787,734 $ - $ 1,787,734 

 $ 18,196,587 $ 4,743,827 $ 732,566 $ 5,476,393 $ - $ 5,476,393 

 $ 189,789,578 $ 50,269,975 $ 6,137,804 $ 56,407,779 $ - $ 56,407,779 

 $ 29,041,848 $ 6,420,945 $ 336,400 $ 6,757,345 $ 697,978 $ 6,059,367 

 $ 227,924,478 $ 71,164,737 $ 5,758,200 $ 76,922,937 $ 5,294,503 $ 71,628,435 

 $ 5,600,154,575 $ 1,861,290,927 $ 80,463,666 $ 1,941,754,593 $ 134,433,022 $ 1,807,321,572 

 $ 173,479,733 $ 55,298,462 $ 1,968,670 $ 57,267,133 $ - $ 57,267,133 

 $ 869,144,379 $ 192,759,759 $ 18,202,803 $ 210,962,562 $ 15,512,710 $ 195,449,852 

 $ 7,941,601 $ 2,090,684 $ 105,918 $ 2,196,602 $ - $ 2,196,602 

 $ 5,850,271 $ 1,411,802 $ 114,979 $ 1,526,781 $ - $ 1,526,781 

 $ 7,552,254 $ 1,882,861 $ 335,236 $ 2,218,097 $ - $ 2,218,097 

 $ 213,228,056 $ 49,763,050 $ 4,640,821 $ 54,403,871 $ - $ 54,403,871 

 $ 35,328,721 $ 15,656,995 $ 795,345 $ 16,452,339 $ - $ 16,452,339 

 $ 754,347,602 $ 212,239,371 $ 6,913,132 $ 219,152,503 $ 10,735,446 $ 208,417,058 

 $ 1,186,724,683 $ 401,257,530 $ 17,761,335 $ 419,018,865 $ 19,807,984 $ 399,210,881 

 $ 4,174,729,860 $ 1,091,589,039 $ 69,178,764 $ 1,160,767,804 $ 143,173,394 $ 1,017,594,410 

 $ 255,836,511 $ 68,478,694 $ 3,881,804 $ 72,360,498 $ 8,414 $ 72,352,084 

 $ 964,505,389 $ 186,886,674 $ 14,451,991 $ 201,338,665 $ 20,912,195 $ 180,426,470 

 $ 39,437,250 $ 9,638,523 $ 312,836 $ 9,951,360 $ - $ 9,951,360 

 $ 19,227,905 $ 4,051,121 $ 312,836 $ 4,363,958 $ - $ 4,363,958 

 $ 8,908,625 $ 2,109,132 $ 156,418 $ 2,265,550 $ - $ 2,265,550 

 $ 588,302,331 $ 135,270,775 $ 8,164,060 $ 143,434,836 $ - $ 143,434,836 

 $ 372,077,902 $ 265,392,129 $ 2,736,126 $ 268,128,256 $ 247,902 $ 267,880,353 

 $ 2,901,115,548 $ 1,142,261,017 $ 16,932,639 $ 1,159,193,656 $ 51,974,550 $ 1,107,219,106 
Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

For units with a scrubber 

already installed but not 

meeting HCl floor, no TCI, 

only TAC

Activated Carbon for D/F and 

Fabric Filter ESP Wet Scrubber Combustion Controls Incremental Hg Control

51 >250 Coal

Stoker/Slop

edGrate/Ot

her $ 512,680,349 $ 115,281,491 $ - $ - $ 613,799,709 $ 397,647,368 $ 187,404 $ 937,223 $ 102,902 $ 1,157,059 $ 9,441,008 

360 >250 Gas 1 All $ 3,289,488,677 $ 770,337,949 $ - $ - $ 1,113,649,862 $ 545,766,124 $ - $ 6,790,085 $ 745,515 $ 59,143 $ 371,232 

66 >250 Gas 2 All $ 559,568,372 $ 131,729,392 $ - $ - $ 304,940,845 $ 140,258,163 $ 538 $ 3,702,568 $ 369,944 $ 228,009 $ 3,025,277 

81 >250 Liquid All $ 339,148,879 $ 74,569,027 $ 268,975,613 $ 48,740,781 $ 438,139,695 $ 253,385,551 $ 5,226 $ 411,233,058 $ 41,201,989 $ - $ - 

13175 TOTALS $ 16,681,571,968 $ 4,065,739,037 $ 607,717,563 $ 110,977,713 $ 7,356,654,418 $ 3,955,615,065 $ 2,015,062 $ 1,892,091,904 $ 190,086,262 $ 9,438,424 $ 51,469,920

Gas 1 is natural gas and refinery gas

Gas 2 includes all other gaseous fuels
Existing Major Source Boilers/Process Heaters: 

Costs by Subcategory

03/03/2010

 

 51 >250 Coal

Stoker/Slop

edGrate/Ot

her

360 >250 Gas 1 All

66 >250 Gas 2 All

81 >250 Liquid All

13175 TOTALS

Gas 1 is natural gas and refinery gas

Gas 2 includes all other gaseous fuels

TOTALS

 $ 1,128,574,340 $ 522,660,172 $ 8,067,724 $ 530,727,897 $ 19,749,633 $ 510,978,263 

 $ 4,409,987,767 $ 1,317,220,819 $ 28,053,948 $ 1,345,274,767 $ 163,651,940 $ 1,181,622,827 

 $ 868,439,794 $ 275,383,315 $ 5,137,977 $ 280,521,292 $ 543,428 $ 279,977,864 

 $ 1,457,497,246 $ 417,902,575 $ 12,646,668 $ 430,549,243 $ 42,624,489 $ 387,924,753 

$ 26,594,879,440 $ 8,387,467,080 $ 316,146,641 $ 8,703,613,721 $ 676,290,017 $ 8,027,323,703

Energy Audit Costs $ 25,007,920

Total Incl. Audit $ 8,728,621,641
Existing Major Source Boilers: Emission Reductions by Subcategory 03/03/2010

Number of 

Boilers Unit Size

MACT Fuel 

Category

Combustor 

Design HCl Hg PM-filterable

Total 

Hydrocarbon

s Dioxin/Furan VOC SO2 HF PM 2.5

1 <10 Biomass

Dutch 

Oven/Susp. 

Burner 6.27E-05 1.94E-08 7.45E-03 5.08E-05 1.79E-10 2.91E-05 3.11E-04 2.72E-06 1.19E-03

7 <10 Biomass

Stoker/Slope

dGrate/Other 8.12E-03 1.74E-06 3.15E-01 1.00E-02 6.00E-10 5.74E-03 1.99E-02 1.51E-04 1.17E-01

 7,041 Gas 1 All 917 0 530 1,574 0 904 736 921 530 

1 <10 Gas 2 All 7.61E-06 6.70E-09 0 1.68E-05 2.77E-13 9.62E-06 2.05E-04 8.46E-07 5.96E-05

245 <10 Liquid All 1 7.49E-04 2 1.40E-01 2.49E-08 8.03E-02 7 2.31E-02 2.05E-01

25 >=10 Biomass

Dutch 

Oven/Susp. 

Burner 6 1.78E-03 829 - - - 19 1.72E-02 436 

7 >=10 Biomass FB - 4.62E-03 150 - - - - - 96 

16 >=10 Biomass Fuel Cell - 5.47E-03 290 - - - - - 200 

186 >=10 Biomass

Stoker/Slope

dGrate/Other - 1.50E-01 8,853 270 1.04E-04 155 - - 5,446 

26 >=10 Coal FB 3,178 3.62E-03 302 11 2.01E-05 6 15,778 35 79 

181 >=10 Coal PC 22,435 3 6,260 244 1.05E-04 140 174,410 606 3,685 

328 >=10 Coal

Stoker/Slope

dGrate/Other 18,014 5 8,076 182 9.50E-05 105 155,613 518 3,459 

4362 Gas 1 All 3350.203483 10.93258463 7176.331127 3012.986575 0.000235317 1729.365084 7600.738095 2816.933267 7176.331127

193 >=10 Gas 2 All 219 1.72E-01 1,461 - - - 6,460 23 1,461 

556 >=10 Liquid All 4,213 8.85E-02 10,262 315 2.59E-04 181 39,094 44 5,179 

13175 TOTALS 52,333 19 44,190 5,610 9.05E-04 3,220 399,717 4,965 27,746

Gas 1 is natural gas and refinery gas

Gas 2 includes all other gaseous fuels

Annual Emission Reductions (TPY)
NAICS untOfFacilitSumOfTotal TAC esting and M al Control C tal Control C Fuel Savings ($/yr)

113 854.00

115 854.00

211 20,496.00

212 11,956.00

221 3,310,852.00

311 1,993,828.00

312 91,460.00

313 256,088.00

314 18,292.00

316 54,876.00

321 2,725,508.00

322 2,999,888.00

323 603,636.00

324 1,317,024.00

325 4,024,240.00

326 1,609,696.00

327 749,972.00

331 1,042,644.00

332 841,432.00

333 237,796.00

334 36,584.00

335 219,504.00

336 1,810,908.00

337 621,928.00

339 274,380.00

423 854.00

424 854.00

441 854.00

481 5,978.00

482 854.00

486 51,240.00

488 2,562.00

493 4,270.00

531 854.00

541 6,832.00

561 854.00

562 5,978.00

611 24,766.00

622 3,416.00

623 854.00

811 854.00

921 1,708.00

928 19,642.00

25,007,920.00