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FEDERAL OPERATING PERMIT

A FEDERAL OPERATING PERMIT IS HEREBY ISSUED TO

Lone Star Industries, Inc.

AUTHORIZING THE OPERATION OF

Maryneal Cement Plant

Cement, Hydraulic

LOCATED AT

Nolan County, Texas

LATITUDE 32° 15' 00'' LONGITUDE 100° 27' 30''

Account Number: ND-0014-S

This permit is issued in accordance with and subject to the Texas Clean Air Act (TCAA), Chapter 382 of the Texas Health and Safety

Code and Title 30 Texas Administrative Code Chapter 122 (30 TAC Chapter 122), Federal Operating Permits. Under 30 TAC Chapter

122, this permit constitutes the permit holder’s authority to operate the site and emission units listed in this permit. Operation of the site

and emission units listed in this permit are subject to all additional rules or amended rules and orders of the Commission pursuant to the

TCAA.

This permit does not relieve the permit holder from the responsibility of obtaining preconstruction authorization for new or modified

facilities in accordance with 30 TAC Chapter 116, Control of Air Pollution by Permits for New Construction or Modification.

The site and emission units authorized by this permit shall be operated in accordance with 30 TAC Chapter 122, the general terms and

conditions, special terms and conditions, and attachments contained herein.

This permit shall expire five years from the date of issuance. The renewal requirements specified in 30 TAC § 122.241 must be satisfied

in order to renew the authorization to operate the site and emission units.

Permit No: O-01119 Issuance Date: April 18, 2000

Executive Director

TABLE OF CONTENTS

Section

Page

GENERAL TERMS AND CONDITIONS

1

SPECIAL TERMS AND CONDITIONS

1

Emission Limitations and Standards, Monitoring and Testing, and

Recordkeeping and Reporting

1

Reference-only Requirements

9

Permit Location

9

ATTACHMENTS 10

Applicable Requirements Summary 11 

Preconstruction Authorization References 14

APPENDIX A 19

Acronym List 20

GENERAL TERMS AND CONDITIONS

The permit holder shall comply with all terms and conditions contained in 30 TAC § 122.143 (General Terms and
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Conditions), 30 TAC § 122.144 (Recordkeeping Terms and Conditions), 30 TAC § 122.145 (Reporting Terms and

Conditions), and 30 TAC § 122.146 (Compliance Certification Terms and Conditions). The permit holder shall comply with

the version of 30 TAC Chapter 122 in effect at the time of permit issuance or any subsequent revisions to those sections of

30 TAC Chapter 122.

All reports required by this permit shall be forwarded to the TNRCC regional office for your site. For reports submitted,

please include a cover letter which identifies the following information: company name, primary TNRCC account number,

site name, area name (if applicable), and Air Permits Division permit number.

SPECIAL TERMS AND CONDITIONS:

Emission Limitations and Standards, Monitoring and Testing, and Recordkeeping and Reporting:

1. Permit holder shall comply with the following requirements:

A. Emission units (including groups and processes) in Applicable Requirements Summary attachment shall meet the limitations, standards,

equipment specifications, monitoring, recordkeeping, reporting, testing, and other requirements listed in the Applicable Requirements

Summary attachment to assure compliance with the permit.

B. The textual description in the column titled "Textual Description" in the Applicable Requirements Summary attachment is not enforceable and

is provided for information purposes only.

C. A citation listed on the Applicable Requirements Summary attachment, which has a notation [G] listed before it, shall include the referenced

section and subsection for all commission rules, or paragraphs for all federal regulations and all subordinate paragraphs, subparagraphs and

clauses, subclauses, and items contained within the referenced citation as applicable requirements.

2. Permit holder shall comply with the following requirements of 30 TAC Chapter 111:

A. Visible emissions from stationary vents constructed on or before January 31, 1972, shall not exceed 30% opacity averaged over a six-minute

period as required in 30 TAC § 111.111(a)(1)(A). Compliance with the visible emission standard of 30 TAC § 111.111(a)(1)(A) shall be

determined as required in 30 TAC § 111.111(a)(1)(F)(ii) by Test Method 9 (40 CFR Part 60, Appendix A), or as required in 30 TAC

§ 111.111(a)(1)(F)(iii) by Alternate Method 1 to Method 9, Light Detection and Ranging (40 CFR Part 60, Appendix A), or other

equivalent test method approved in accordance with 30 TAC § 111.111(a)(1)(F)(iv). The permit holder shall also comply with the

following periodic monitoring requirement:

For purposes of the annual compliance certification under 30 TAC § 122.146, the permit holder is required to conduct an

observation of stationary vents once during each 12-month certification period. If liquid fuel is fired for a period greater than or

equal to 24 consecutive hours, the permit holder shall conduct an observation of the stationary vent for each such period to

determine if visible emissions are observed.

If visible emissions are not observed in either case above, the RO may certify that the source is in compliance with the applicable

opacity requirement in 30 TAC § 111.111(a)(1) and (a)(1)(A). Documentation is not required for observations where no visible

emissions are present.

However, if visible emissions are present during either case, the permit holder shall either list this occurrence as a deviation on the

next deviation report as required under 30 TAC § 122.145(2) or conduct the appropriate opacity test specified in 30 TAC

§ 111.111(a)(1)(F) to determine if the source is in compliance with the opacity requirements. If an opacity test is performed and the

source is determined to be in compliance, the RO may certify that the source is in compliance with the applicable opacity

requirement. However, if an opacity test is performed and the source is determined to be out of compliance, the permit holder shall

list this occurrence as a deviation on the next deviation report as required under 30 TAC § 122.145(2).

Visible emissions shall be determined with all sources in clear view of the observer. The observer shall be at least 15 feet, but not

more than 0.25 miles, away from the emission source during the observation. For outdoor locations, the observer shall select a

position where the sun is not directly in the observer’s eyes. Documentation is not required for observations where no visible

emissions are present.

B. Visible emissions from stationary vents constructed after January 31, 1972, shall not exceed 20% opacity averaged over a six-minute period as

required in 30 TAC § 111.111(a)(1)(B). Compliance with the visible emission standard of 30 TAC § 111.111(a)(1)(B) shall be determined

as required in 30 TAC § 111.111(a)(1)(F)(ii) by Test Method 9 (40 CFR Part 60, Appendix A), or as required in 30 TAC

§ 111.111(a)(1)(F)(iii) by Alternate Method 1 to Method 9,

 Light Detection and Ranging (40 CFR Part 60, Appendix A), or other equivalent test method approved in accordance with 30 TAC

§ 111.111(a)(1)(F)(iv). The permit holder shall also

comply with the following periodic monitoring

requirement:
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For purposes of the annual compliance certification under 30 TAC § 122.146, the permit holder is required to conduct an

observation of stationary vents once during each 12-month certification period. If liquid fuel is fired for a period greater than or

equal to 24 consecutive hours, the permit holder shall conduct an observation of the stationary vent for each such period to

determine if visible emissions are observed.

If visible emissions are not observed in either case above, the RO may certify that the source is in compliance with the applicable

opacity requirement in 30 TAC § 111.111(a)(1) and (a)(1)(B). Documentation is not required for observations where no visible

emissions are present.

However, if visible emissions are present during either case, the permit holder shall either list this occurrence as a deviation on the

next deviation report as required under 30 TAC § 122.145(2) or conduct the appropriate opacity test specified in 30 TAC

§ 111.111(a)(1)(F) to determine if the source is in compliance with the opacity requirements. If an opacity test is performed and the

source is determined to be in compliance, the RO may certify that the source is in compliance with the applicable opacity

requirement. However, if an opacity test is performed and the source is determined to be out of compliance, the permit holder shall

list this occurrence as a deviation on the next deviation report as required under 30 TAC § 122.145(2).

Visible emissions shall be determined with all sources in clear view of the observer. The observer shall be at least 15 feet, but not

more than 0.25 miles, away from the emission source during the observation. For outdoor locations, the observer shall select a

position where the sun is not directly in the observer’s eyes. Documentation is not required for observations where no visible

emissions are present.

C. Visible emissions from structures shall not exceed 30% opacity for any six-minute period from any building, enclosed facility, or other

structure as required in 30 TAC § 111.111(a)(7)(A). Compliance with the visible emission standard of 30 TAC § 111.111(a)(7)(A) shall be

determined as required in 30 TAC § 111.111(a)(7)(B)(i) by Test Method 9 (40 CFR Part 60, Appendix A), or other equivalent test method

approved in accordance with 30 TAC § 111.111(a)(7)(B)(ii). The permit holder shall also comply with the following periodic monitoring

requirement:

For purposes of the annual compliance certification under 30 TAC § 122.146, the permit holder is required to conduct an

observation of visible emissions of structures once during each 12-month certification period.

If visible emissions are not observed, the RO may certify that the source is in compliance with the applicable opacity requirement in

30 TAC § 111.111(a)(7) and (a)(7)(A). Documentation is not required for observations where no visible emissions are present.

However, if visible emissions are present during this observation, the permit holder shall either list this occurrence as a deviation on

the next deviation report as required under 30 TAC § 122.145(2) or conduct the appropriate opacity test specified in 30 TAC

§ 111.111(a)(7)(B) to determine if the source is in compliance with the opacity requirements. If an opacity test is performed and

the source is determined to be in compliance, the RO may certify that the source is in compliance with the applicable opacity

requirement. However, if an opacity test is performed and the source is determined to be out of compliance, the permit holder shall

list this occurrence as a deviation on the next deviation report as required under 30 TAC § 122.145(2).

Visible emissions shall be determined with all sources in clear view of the observer. The observer shall be at least 15 feet, but not

more than 0.25 miles, away from the emission source during the observation. For outdoor locations, the observer shall select a

position where the sun is not directly in the observer’s eyes. Documentation is not required for observations where no visible

emissions are present.

D. Visible emissions from all other sources not specified in 30 TAC § 111.111(a)(1), (4), or (7) shall not exceed 30% opacity for any six-minute

period as required in 30 TAC § 111.111(a)(8)(A). Compliance with the visible emission standard of 30 TAC § 111.111(a)(8)(A) shall be

determined by applying Test Method 9 (40 CFR Part 60, Appendix A) as required in 30 TAC § 111.111(a)(8)(B)(i), or other equivalent test

method approved in accordance with 30 TAC § 111.111(a)(8)(B)(ii). The permit holder shall also comply with the following periodic

monitoring requirement:

For purposes of the annual compliance certification under 30 TAC § 122.146, the permit holder is required to conduct an

observation of visible emissions of other sources once during each 12-month certification period.

If visible emissions are not observed, the RO may certify that the source is in compliance with the applicable opacity requirement in

30 TAC § 111.111(a)(8) and (a)(8)(A). Documentation is not required for observations where no visible emissions are present.

However, if visible emissions are present during this observation, the permit holder shall either list this occurrence as a deviation on

the next deviation report as required under 30 TAC § 122.145(2) or conduct the appropriate opacity test specified in 30 TAC

§ 111.111(a)(8)(B) to determine if the source is in compliance with the opacity requirements. If an opacity test is performed and

the source is determined to be in compliance, the RO may certify that the source is in compliance with the applicable opacity

requirement. However, if an opacity test is performed and the source is determined to be out of compliance, the permit holder shall

list this occurrence as a deviation on the next deviation report as required under 30 TAC § 122.145(2).

Visible emissions shall be determined with all sources in clear view of the observer. The observer shall be at least 15 feet, but not
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more than 0.25 miles, away from the emission source during the observation. For outdoor locations, the observer shall select a

position where the sun is not directly in the observer’s eyes. Documentation is not required for observations where no visible

emissions are present.

E. Certification of opacity readers determining opacities under Method 9 (as outlined in 40 CFR Part 60, Appendix A) to comply with 30 TAC

§ 111.111(a)(1)(G) shall be accomplished by completing the TNRCC Visible Emissions Evaluators Course, or approved agency equivalent,

no more than 180 days before the opacity reading.

F. Visible emissions during the cleaning of a firebox or the building of a new fire, soot blowing, equipment changes, ash removal, and rapping of

precipitators may exceed the limits set forth in 30 TAC § 111.111 for a period aggregating not more than six minutes in any 60 consecutive

minutes, nor more than six hours in any ten-day period as required in 30 TAC § 111.111(a)(1)(E). This exemption shall not apply to the

emissions mass rate standard, as outlined in 30 TAC § 111.151(a).

G. For emission units with contributions from uncombined water, the permit holder shall comply with the requirements of 30 TAC § 111.111(b).

H. Emission limits on nonagricultural processes, except for the steam generators specified in 30 TAC § 111.153, shall comply with the following

requirements:

(i) Emissions of PM from any source may not exceed the allowable rates as required in 30 TAC § 111.151(a) (relating to Allowable

Emissions Limits).

(ii) Sources with an effective stack height (he) less than the standard effective stack height (He), must reduce the allowable emission level

by multiplying it by [he/He]2 as required in 30 TAC § 111.151(b).

(iii) Effective stack height shall be calculated by the equation specified in 30 TAC § 111.151(c).

I. Open burning, as stated in 30 TAC § 111.201, shall not be authorized unless the following requirements are satisfied:

(i) Title 30 TAC § 111.207 (relating to Exception for Recreation, Ceremony, Cooking, and Warmth);

(ii) Title 30 TAC § 111.219 (relating to General Requirements for Allowable Outdoor Burning); and

(iii) Title 30 TAC § 111.221 (relating to Responsibility for Consequences of Outdoor Burning).

Reference-only Requirements

3. Permit holder shall comply with the following requirements:

A. The requirements of preconstruction authorizations including permits (other than PSD and NA permits), standard exemptions, standard permits,

flexible permits, special permits, or special exemptions referenced in the Preconstruction Authorization References attachment are not

incorporated into this permit and will only be enforced through 30 TAC Chapter 116.

B. Copies of the preconstruction authorizations including permits (other than PSD permits and NA permits), standard exemptions, standard

permits, flexible permits, special permits, or special exemptions referenced in the Preconstruction Authorization References attachment

may be obtained from the appropriate TNRCC regional office and the TNRCC central office in Austin.

C. The requirements of the preconstruction authorizations including permits (other than PSD permits and NA permits), standard exemptions,

standard permits, flexible permits, special permits, or special exemptions referenced in the Preconstruction Authorization References

attachment are excluded from this permit and are not eligible for a permit shield.

Permit Location

4. The permit holder shall maintain a copy of this permit on site.

ATTACHMENTS

Applicable Requirements Summary

Preconstruction Authorization References (Reference-only Requirements)

APPLICABLE REQUIREMENTS SUMMARY
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Unit Summary

12

Applicable Requirements Summary

13

Unit Summary

Unit/Group/

Process ID

No.

Unit Type Group/Process

Inclusive Units

SOP

Index

No.

Regulation Requirement Driver

GRPCOAL Coal Preparation Plants G-1; G-11; G-2; G-20;

G -21; G-23; G-24; G-3; G-4; G-5;

G-6; G-7; G-8

1 40 CFR Part 60, Subpart Y No Changing Attributes

GRPCOOLER Emission Points/Stationary

Vents/Process Vents

C-32 1 30 TAC Chapter 111,

Visible Emissions

No Changing Attributes

GRPKILN Emission Points/Stationary

Vents/Process Vents

C-1; C-2; C-3 1 30 TAC Chapter 111,

Visible Emissions

No Changing Attributes

A-19 Nonmetallic Mineral Processing

Plants

N/A 1 40 CFR Part 60, Subpart F No Changing Attributes

GRP#5MILL Nonmetallic Mineral Processing

Plants

D-8; D-9 1 40 CFR Part 60, Subpart F No Changing Attributes

Applicable Requirements Summary

Unit/Group/Process SOP

Index No.

Pollutant Emission Limitation/Standard or Equipment

Specification

Textual Description Monitoring

And Testing

Requirements

Recordkeeping

Requirements

(30 TAC § 122.144)

Reporting

Requirements

(30 TAC § 122.145)

ID No. Type Name Citation

GRPCOAL EU 1 PM 40 CFR Part 60, Subpart Y § 60.252(c) Gases, which exhibit 20 %

opacity, shall not be discharged

into the atmosphere from any

coal processing/conveying

equipment, coal storage system,

or coal transfer/loading system

processing coal.

§ 60.254(a)

§ 60.254(b)(2)

None None

GRPCLINK EP 1 PM 30 TAC Chapter 111, Visible

Emissions

§ 111.111(a)(1)(C) Visible emissions from any

stationary vent shall not exceed

an opacity of 15% averaged over

a 6-minute period for any source

with a total flow rate of at least

100,000 acfm unless a CEMS is

installed.

[G] §

111.111(a)(1)(F)

None None

GRPKILN EP 1 PM 30 TAC Chapter 111, Visible

Emissions

§ 111.111(a)(1)(C) Visible emissions from any

stationary vent shall not exceed

an opacity of 15% averaged over

a 6-minute period for any source

with a total flow rate of at least

100,000 acfm unless a CEMS is

installed.

[G] §

111.111(a)(1)(F)

None None

A-19 EU 1 PM 40 CFR Part 60, Subpart F § 60.62(c) After performance test in § 60.8,

no affected facility other than the

kiln and clinker cooler shall

discharge any gases > 10 percent

§ 60.64(b)(4) § 60.63(a) None
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opacity.

GRP#5MILL EU 1 PM 40 CFR Part 60, Subpart F § 60.62(c) After performance test in § 60.8,

no affected facility other than the

kiln and clinker cooler shall

discharge any gases > 10 percent

opacity.

§ 60.64(b)(4) § 60.63(a) None

PRECONSTRUCTION AUTHORIZATION REFERENCES

(Reference-only Requirements)

Preconstruction Authorization References

15

Preconstruction Authorization References by Emission Unit

16

Preconstruction Authorization References

The PSD permits and NA permits are enforceable under this operating permit. Any minor NSR preconstruction authorizations listed in this attachment

for the application area are included as reference-only information and are not enforceable under this operating permit:

PSD Permits and Their Pollutants

PSD Permit No.: Pollutant(s)

PSD Permit No.: Pollutant(s)

PSD Permit No.: Pollutant(s)

NA Permits and Their Pollutants

NA Permit No.: Pollutant(s)

NA Permit No.: Pollutant(s)

NA Permit No.: Pollutant(s)

Title 30 TAC Chapter 116 Permits, Special Permits, and Other Authorizations (Other Than Standard

Exemptions, PSD Permits, or NA Permits) for the Application Area. (For reference only)

Authorization No.: 1770 Authorization No.:

Authorization No.: 5918A Authorization No.:

Authorization No.: 5918B Authorization No.:

Authorization No.: 7681 Authorization No.:

Authorization No.: Authorization No.:

Standard Exemptions for the Application Area (For reference only)

Standard Exemption No.: SE-091 Version No./Date: November 1, 1997

Standard Exemption No.: SE-106 Version No./Date: September 8, 1992

Standard Exemption No.: SE-106 Version No./Date: October 28, 1996

Standard Exemption No.: SE-106.144 Version No./Date: June 3, 1997

Standard Exemption No.: Version No./Date:

Standard Exemption No.: Version No./Date:

Standard Exemption No.: Version No./Date:

Standard Exemption No.: Version No./Date:

Note: Any standard exemption after March 1997 will refer to 30 TAC Chapter 106.
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Preconstruction Authorization References by Emissions Unit

The following is a list of 30 TAC Chapter 116 preconstruction authorizations for emission units listed in this permit. Any minor NSR preconstruction

authorizations in this attachment are included as reference-only information and are not enforceable under this operating permit. If the unit is

grandfathered from 30 TAC Chapter 116 preconstruction authorization requirements then "GF status" will be put in the Preconstruction Authorization

column of the following table.

Unit/Group/Process

ID No.

Emission Unit Name /Description Preconstruction Authorization

A-19 Alternate Material Bin Baghouse 5918B

A-2 Crusher Baghouse 5818B

A-4 Raw Materials Drop to Crusher Hopper GF status

A-9B Raw Storage Building Drops GF status

B-1 #1 Raw Mill GF status

B-10 #3 Raw Separator 7681

B-11 #3 Raw Aux GF status

B-12 Bottom Raw Silo, North GF status

B-13 Bottom Raw Silo, Center GF status

B-14 Bottom Raw Silo, South GF status

B-15 Raw Tunnel SE-106/10/28/1998

B-2 #2 Raw Mill GF status

B-3 #3 Raw Mill GF status

B-4 Raw Silo Center GF status

B-5 Raw Silo, North GF status

B-6 #1 Raw Separator 7681

B-7 #1 Raw Aux GF status

B-9 #2 Raw Aux GF status

C-1 Kiln #1 5918B

Unit/Group/Process

ID No.

Emission Unit Name /Description Preconstruction Authorization

C-14 Clinker Belt GF status

C-2 Kiln #2 5918B

C-26A Clinker Surge Bin GF status

C-3 Kiln #3 5918B

C-31 Clinker Cooler #1 GF status

C-32 Clinker Cooler #2 and #3 GF status, GF status

D-10B Cement Coolers GF status

D-11 #2 Finish Mill Baghouse GF status

D-14 South Clinker Drag GF status

D-19 North Clinker Drag GF status

D-1B #1 Finish Mill Baghouse GF status

D-2 #2 F.M. Separator Baghouse GF status

D-3B #3 Finish Mill Baghouse GF status

D-4B #4 Finish Mill Baghouse GF status

D-5 West Finish Silos GF status

D-6 East Finish Silos GF status

D-7 Masonary Silos GF status

D-9 #5 Finish Mill SE-106/09/18/1992
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E-10 Rail Loadout Fugitives GF status

E-3 Dribble Bin GF status

E-4 #1 Packing Machine GF status

E-5 #2 Packing Machine GF status

E-6 #3 Packing Machine GF status

E-7 #4 Packing Machine GF status

E-8 Truck Loadiing Bin #1 GF status

Unit/Group/Process

ID No.

Emission Unit Name /Description Preconstruction Authorization

G-11 Coal Belt Transfer Point 5918A

G-20 Return Belt Transfer Drop 5918A

G-21 Coal Loader Drop to Hopper 5918A

G-23 Silos Feeders Drop to Belt 5918A

G-24 Hopper Drop to Belt 5918A

G-3 West Coal Silo 5918A

G-4 #2 Coal Bin 5918A

G-5 #1 Coal Bin 5918A

G-6 #3 Coal Bin 5918A

G-7 Rail Car Drop to Coal System Hopper 5918A

G-8 Rail Feeder Drop to Coal Belt 5918A

L-49 Main Diesel Storage Tank GF status

RHEAT2 #2 Raw Mill Heater 7681

RHEAT3 #3 Raw Mill Heater 7681

Note: The grandfathered status for shown units in this table reflects the status represented by the applicant on Form OP-REQ1 (Area-wide Applicability

Determinations) or Form OP-SUM (Individual Unit Summary) and has not been reviewed to determine validity of the claim of grandfathered status.

APPENDIX A

Acronym List 20

ACRONYM LIST

The following abbreviations or acronyms may be used in this permit:

40 CFR Part 60, Appendix A Title 40 Code of Federal Regulations Part 60, Appendix A

AMOC alternate means of control

ARP Acid Rain Program

ASTM American Society of Testing and Materials

DR Designated Representative

EP emission point

EPA U.S. Environmental Protection Agency

EU emission unit

FCAA Amendments Federal Clean Air Act Amendments

FOP federal operating permit

GF grandfathered

gr/100 scf grains per 100 standard cubic feet

HAP hazardous air pollutant
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H2S hydrogen sulfide

ID No. identification number

MMBtu/hr Million British thermal units per hour

NA nonattainment

NOx nitrogen oxides

Pb lead

PM particulate matter

PSD prevention of significant deterioration

RO Responsible Official

SO2 sulfur dioxide

TSP total suspended particulate

U.S.C. United States Code

VOC volatile organic compound