101

a request at the second hearing "that the Agency provide additional time for sources to comply

with the proposaL" PC 3 at 2. The Agency recommended "extending the compliance deadline

one year from May 1, 20]], to May 1,2012." Id. Having reviewed the record in this

proceeding, the Board concurs with the Agency's recommendation to extend the compliance

deadline, and the extension is reflected in the order below.

Proposed subsection (e)(2) provides that "[t]he owner or operator shall also submit to the

Illinois EPA a copy of all test results within 90 days after conducting testing, and a certification

providing specified details regarding such testing." SR at 4]; see Prop, 218 at 113, Prop. 219 at

I I I. Proposed subsection (e)(3) requires the owner or operator to "collect and record daily

control device monitoring data, a log of operating time for the control device, monitoring

equipment, and the associated adhesive applications unit, and a maintenance log for the control

device and monitoring equipment." SR at 41; see Prop. 218 at I 13, Prop, 2] 9 at ] 11-12.

CONCLUSION

The Board proposes for second notice review by JCAR amendments to its air pollution

regulations in Parts 21 I, 218, and 219 (35 III. Adm. Code 211, 218, 219) governing VOM

emissions.

ORDER

The Board directs the Clerk to file the following proposed amendments with JCAR for

second-notice review. Proposed additions are underlined, and proposed deletions are struck

through.

TITLE 35: ENVIRONMENTAL PROTECTION

SUBTITLE B: AIR POLLUTION

CHAPTER I: POLLUTION CONTROL BOARD

SUBCHAPTER c: EMISSION STANDARDS AND LlMlTATIONS FOR

STATIONARY SOURCES

PART211

DEF]NITIONS AND GENERAL PROV]S]ONS

SUBPART A: GENERAL PROVISIONS

Section

21 I.IOI

211.102

Section

21 I.I21

2]I.I22

Incorporated and Referenced MaterialsIR6er~eratieRs l3y RefereRee

Abbreviations and Conversion Factors

SUBPART B: DEFINITIONS

Other Definitions

Definitions (Repealed)
211.130

211.150

211.170

211.200

211.210

211.230

211.233

211.235

211.240

211.250

211.260

211.270

211.290

211.310

211.330

211.350

211.370

211.390

211.410

211.430

211.450

211.470

211.474

211.479

211.48'-

211.484

211.485

211.490

211.492

211.495

211.510

211.530

2 J1.540

211.550

211.560

211.570

211.590

211.610

211.630

211.650

211.660

211.670

211.680

211.685

102

Accelacota

Accumulator

Acid Gases

Acrylonitrile Butadiene Styrene CABS) Welding

Actual Heat Input

Adhesive

Adhesion Primer

Adhesive Primer

Adhesion Promoter

Aeration

Aerosol Adhesive and Adhesive Primer

Aerosol Can Filling Line

Afterburner

Air Contaminant

Air Dried Coatings

Air Oxidation Process

Air Pollutant

Air Pollution

Air Pollution Control Equipment

Air Suspension Coater/Dryer

Airless Spray

Air Assisted Airless Spray

Alcohol

Allowance

Am/J1unJJJQ.O Sealant

Animal

Animal Pathological Waste

Annual Grain Through-Put

Antifoulant Coating

Anti-Glare/Safety Coating

Application Area

Architectural Coating

Architectural Structure

As Applied

As-Applied Fountain Solution

Asphalt

Asphalt Prime Coat

Automobile

Automobile or Light-Duty Truck Assembly Source or Automobile or Light-Duty

Truck Manufacturing Plant

Automobile or Light-Duty Truck Refinishing

AutomotivelTransportation Plastic Parts

Baked Coatings

Bakery Oven

Basecoat/Clearcoat System
211.690

211.695

211.696

211.710

211.715.

211.730

211.735

211.740

2] 1.750

211.770

211.790

211.810

211.820

211.825

211.830

211.850

211.870

21 1.880

211.890

211.910

211.930

211.950

211.953

211.954

211.955

211.960

211.965

211.970

211.980

211.990

211.995

211.1010

211.1050

211.1070

211.1090

211.1110

211.1120

211.1128

211.1 130

211.1 150

211.1170

211.1190

211.1210

211.1230

211.1250

103

Batch Loading

Batch Operation

Batch Process Train

Bead-Dipping

Bedliner

Binders

Black Coating

Brakehorsepower (rated-bhp)

British Thermal Unit

Brush or Wipe Coating

Bulk Gasoline Plant

Bulk Gasoline Terminal

Business Machine Plastic Parts

Camouflage Coating

Can

Can Coating

Can Coating Line

Cap SeaJant

Capture

Capture Device

Capture Efficiency

Capture System

Carbon Adsorber

Cavity Wax

Cement

Cement Kiln

Ceramic Tile Installation Adhesive

Certified Investigation

Chemical Manufacturing Process Unit

Choke Loading

Circulating Fluidized Bed Combustor

Clean Air Act

Cleaning and Separating Operation

Cleaning Materials

Clear Coating

Clear Topcoat

Clinker

Closed Molding

Closed Purge System

Closed Vent System

Coal Refuse

Coating

Coating Applicator

Coating Line

Coating Plant
211.1270

211.1290

211.1310

211.1312

211.1315

211.1316

211.1320

211.1324

211.1328

211.1330

211.1350

211.1370

211.1390

211.1410

211.1430

211.1435

211.1455

211.1465

211.1467

211.1470

211.1490

211.1510

211.1515

211.1520

211.1530

211.1550

211.1560

211.1565

211.1570

211.1590

211.1610

211.1630

211.1650

211.1655

211.1670

211.1690

211.1700

211.1710

211.1730

211.1740

211.1750

211.1770

211.1780

211.1790

211.1810

104

Coil Coating

Coil Coating Line

Cold Cleaning

Combined Cycle System

Combustion Tuning

Combustion Turbine

Commence Commercial Opcration

Commence Operation

Common Stack

Complete Combustion

Component

Concrete Curing Compounds

Concentrated Nitric Acid Manufacturing Process

Condensate

Condensible PM-l0

Container Glass

Contact Adhesive

Continuous Automatic Stoking

Continuous Coater

Continuous Process

Control Device

Control Device Efficiency

Control Period

Conventional Air Spray

Conventional Soybean Crushing Source

Conveyorized Degreasing

Covc Base

Cove Base Installation Adhesive

Crude Oil

Crude Oil Gathering

Crushing

Custody Transfer

Cutback Asphalt

Cyanoacrylate Adhesive

Daily-Weighted Average VOM Content

Day

Deadener

Degreaser

Del ivery Vessel

Diesel Engine

Dip Coating

Distillate Fuel Oil

Distillation Unit

Drul11

Dry Cleaning Operation or Dry Cleaning Facility
211.1830

211.1850

211.1870

211.1872

211.1875

211.1876

21I.J877

211.1878

? I I.l879

211.1880

211.1885

211.1890

211.1900

21I.J910

211.1920

211.1930

211.1950

2111970

211.1990

211.2010

211.2030

211.2040

211.2050

211.2055

211.2070

211.2080

211.2090

211.2110

211.2130

211.2150

211.2170

211.2190

211.2200

211.2210

211.2230

211.2250

211.2270

211.2285

211.2290

211.2300

211.2310

211.2320

211.2330

211.2350

105

Dump-Pit Area

Effective Grate Area

Effluent Water Separator

Ejection Cartridge Sealant

Elastomeric Materials

Electric Dissipating Coating

Electric-Insulating Varnish

Electrical Switchgear Compartment Coating

Electrodeposition Primer (EDP)

Electromagnetic Interference/Radio Frequency Interference (EMJIRFI) Shielding

Coatings

Electronic Component

Electrostatic Bell or Disc Spray

Electrostatic Prep Coat

Electrostatic Spray

Emergency or Standby Unit

Emission Rate

Emission Unit

Enamel

Enelose

End Sealing Compound Coat

Enhanced Under-the-Cup Fill

Etching Filler

Ethanol Blend Gasoline

Ethylene Propylenediene Monomer CEPDM) Roof Membrane

Excess Air

Excess Emissions

Excessive Release

Existing Grain-Drying Operation (Repealed)

Existing Grain-Handling Operation (Repealed)

Exterior Base Coat

Exterior End Coat

External Floating Roof

Extreme High-Gloss Coating

Extreme Performance Coating

Fabric Coating

Fabric Coating Line

Federally Enforceable Limitations and Conditions

Feed Mill

Fermentation Time

Fill

Final Repair Coat

Finish Primer/Surfacer

Firebox

Fixed-RoofTank
211.2355

211.2357

211.2360

211.2365

211.2369

211.2370

211.2390

211.2410

211.2415

211.2420

211.2425

211.2430

211.2450

211.2470

211.2490

211.2510

2J 1.2525

211.2530

211.2550

211.2570

211.2590

211.2610

211.2620

211.2622

211.2630

211.2650

211.2670

211.2690

211.2710

211.2730

211.2750

211.2770

211.2790

211.2810

211.2815

211.2820

211.2825

211.2830

211.2850

211.2870

211.2890

211.2910

211.2930

211.2950

211.2955

106

Flare

Flat Glass

Flexible Coating

Flexible Operation Unit

Flexible Vinyl

Flexographic Printing

Flexographic Printing Line

Floating Roof

Fog Coat

Fossil Fuel

Fossil Fuel-Fired

Fountain Solution

Freeboard Height

Fuel Combustion Emission Unit or Fuel Combustion Emission Source

Fugitive Particulate Matter

Full Operating Flowrate

Gasket/Gasket Scaling Material

Gas Service

Gas/Gas Method

Gasoline

Gasoline Dispensing Operation or Gasoline Dispensing Facility

Gel Coat

Generator

Glass Bonding Primer

Gloss Reducers

Grain

Grain-Drying Operation

Grain-Handling and Conditioning Operation

Grain-Handling Operation

Green-Tire Spraying

Green Tires

Gross Heating Value

Gross Vehicle Weight Rating

Heated Airless Spray

Heat Input

Heat Input Rate

Heat-Resistant Coating

Heatset

Heatset Web Offset Lithographic Printing Line

Heavy Liquid

Heavy Metals

Heavy Off-Highway Vehicle Products

Heavy Off-Highway Vehicle Products Coating

Heavy Off-Highway Vehicle Products Coating Line

High Bake Coating
211.2956

211.2958

211.2960

211.2970

211.2980

211.2990

2]1.3010

21 J.3030

211.3050

211.3070

211.3090

211.3095

211.3 100

211.3110

2]].3120

211.3130

211.3150

211.3170

211.3190

211.3210

2J 1.3230

211.3240

21 1.3250

211.3270

211.3290

211.3300

211.3310

211.3330

211.3350

21] .3355

211.3370

211.3390

211.3410

211.3430

211.3450

211.3470

211.3475

211.3480

211.3483

211.3485

211.3487

211.3490

211.3500

211.3505

211.3510

107

High Build Primer/Surfacer

High Gloss Coating

Hi gh-Performance Arch itectural Coating

High Temperature Aluminum Coating

High Temperature Coating

High Volume Low Pressure (HVLP) Spray

Hood

Hot Well

Housekeeping Practices

Incinerator

Indirect Heat Transfer

Indoor Floor Covering Installation Adhesive

Industrial Boiler

Ink

In-Line Repair

In-Process Tank

In-Situ Sampling Systems

1nterior Body Spray Coat

1ntemal-F1oating Roof

Internal Transferring Area

Lacquers

Laminate

Large Appliance

Large Appliance Coating

Large Appliance Coating Line

Lean-Burn Engine

Light Liquid

Light-Duty Truck

Light Oil

Lime Kiln

Liquid/Gas Method

Liquid-Mounted Seal

Liquid Service

Liquids Dripping

Lithographic Printing Line

Load-Out Area

Load-Shaving Unit

Loading Event

Long Dry Kiln

Long Wet Kiln

Low-NO, Burner

Low Solvent Coating

Lubricating Oil

Lubricating Wax/Compound

Magnet Wire
108

211.3530 Magnet Wire Coating

211.3550 Magnet Wire Coating Line

211.3570 Major Dump Pit

211.3590 Major Metropolitan Area (MMA)

211.3610 Major Population Area (MPA)

211.3620 Manually Operated Equipment

211.3630 Manufacturing Process

2]] .3619 ~.1ariI'H~ C@atiAg

211.3650 Marine Terminal

211.3660 Marine Vessel

211.3665 Mask Coating

211.3670 Material Recovery Section

211.3690 Maximum Theoretical Emissions

211.3695 Maximum True Vapor Pressure

211.371 0 Metal Furniture

21 J.3730 Metal Furniture Coating

211.3750 Metal Furniture Coating Line

211.3760 Metallic Coating

211.3770 Metallic Shoe-Type Seal

211.3775 Metal to Urethane/Rubber Molding or Casting Adhesive

211.3780 Mid-Kiln Firing

211.3785 Military Specification Coating

. 211.3790 Miscellaneous Fabricated Product Manufacturing Process

211.3810 Miscellaneous Formulation Manufacturing Process

211.3820 Miscellaneous Industrial Adhesive Application Operation

211.3830 Miscellaneous Metal Parts and Products

211.3850 Miscellaneous Metal Parts and Products Coating

211.3870 Miscellaneous Metal Parts or Products Coating Line

211.3890 Miscellaneous Organic Chemical Manufacturing Process

211.3910 Mixing Operation

211.3915 Mobile Equipment

211.3925 Mold Seal Coating

211.3930 Monitor

211.3950 Monomer

211.3960 Motor Vehicles

211.3961 Motor Vehicle Adhesive

211.3965 Motor Vehicle Refinishing

211.3966211.39~7 Motor Vehicle Weatherstrip Adhesive

211.3967 Mouth Waterproofin!l-S-ealant

211.3968 Multi-Colored Coating

211.3969 Multi-Component Coating

2] ].3970 Multiple Package Coating

211.3975 Multipurpose Construction Adhesive

2 11.3980 Nameplate Capacity

211.3990 New Grain-Drying Operation (Repealed)
211.40]0

211.4030

211.4050

211.4052

211.4055

211.4065

211.4067

211.4070

211.4080

211.4090

211.4110

211.4130

211.4150

211.4170

211.4190

211.4210

211.4220

211.4230

211.4250

211.4260

211.4270

211.4280

211.4280

211.4290

211.4310

211.4330

211.4350

211.4370

211.4390

211.4410

211.4430

211.4450

211.4455

211.4470

211.4490

211.4510

211.4530

211.4540

211.4550

211.4590

211.4610

211.4630

211.4650

109

New Grain-Handling Operation (Repealed)

No Detectable Volatile Organic Material Emissions

Non-Contact Process Water Cooling Tower

Non-Convertible Coating

Non-Flexible Coating

Non-Heatset

NOx Trading Program

Offset

One-Component Coating

One Hundred Percent Acid

One-Turn Storage Space

Opacity

Opaque Stains

Open Top Vapor Degrcasing

Open-Ended Valve

Operator of a Gasoline Dispensing Operation or Operator of a Gasoline

Dispensing Facility

Optical Coating

Organic Compound

Organic Material and Organic Materials

Organic Solvent

Organic Vapor

Other Glass

Outdoor Floor Covering Installation Adhesive

Oven

Overall Control

Ovcrvarnish

Owner of a Gasoline Dispensing Operation or Owner of a Gasoline Dispensing

Facility

Owner or Operator

Packaging Rotogravure Printing

Packaging Rotogravure Printing Line

Pail

Paint Manufacturing Source or Paint Manufacturing Plant

Pan Backing Coating

Paper Coating

Paper Coating Line

Particulate Matter

Parts Per Million (Volume) or PPM (Vol)

Perimeter Bonded Sheet Flooring

Person

Petroleum

Petroleum Liquid

Petroleum Refinery

Pharmaceutical
110

211.4670 Pharmaceutical Coating Operation

211.4690 Photochem ically Reactive Material

211.471 0 Pigmented Coatings

211.4730 Plant

211.4735 Plastic

211.4740 Plastic Part

211.4750 Plasticizers

211.4760 Plastic Solvent Welding Adhesive

211.4765 Plastic Solvent Welding Adhesive Primer

211.4768 Pleasure Craft

211.4769 Pleasure Craft Surface Coating

211.4770 PM-l0

211.4790 Pneumatic Rubber Tire Manufacture

211.4810 Polybasic Organic Acid Partial Oxidation Manufacturing Process

211.4830 Polyester Resin Material(s)

211.4850 Polyester Resin Products Manufacturing Process

211.4870 Polystyrene Plant

211.4890 Polystyrene Resin

2I I.4895 Polyvinyl Chloride Plastic (PVC Plastic)

211.4900 Porous Material

211.4910 Portable Grain-Handling Equipment

211.4930 . Portland Cement Manufacturing Process Emission Source

211.4950 Portland Cement Process or Portland Cement Manufacturing Plant

211.4960 Potential Electrical Output Capacity

211.4970 Potential to Emit

211.4990 Power Driven Fastener Coating

211.5010 Precoat

211.5012 Prefabricated Architectural Coating

211.5015 Preheater Kiln

211.5020 PreheateriPrecalciner Kiln

211.5030 Pressure Release

211.5050 Pressure Tank

211.5060 PressureNacuum Relief Valve

211.5061 Pretreatment Coating

211.5062211.5961 Pretreatment Wash Primer

21 1.5065 Primary Product

21 I.5070 Prime Coat

211.5075 Primer Sealant

211.5080 Primer Sealer

2I 1.5090 Primer Surfacer Coat

211.5110 Primer Surfacer Operation

211.5130 Primers

211.5150 Printing

21 I.5170 Printing Line

211.5 I85 Process Emission Source
211.5190

211.5210

211.5230

211.5245

211.5250

21 1.5270

211.5310

211.5330

211.5340

211.5350

211.5370

211.5390

211.5400

211.5410

211.5430

211.5450

211.5470

211.5480

211.5490

211.5500

211.5510

211.5520

211.5530

211.5550

211.5570

211.5580

211.5590

211.5600

211.5610

211.5630

211.5640

211.5650

211.5670

211.5690

211.5710

21 1.5730

211.5750

211.5770

211.5790

211.5800

211.5810

211.5830

211.5850

211.5870

211.5880

III

Process Emission Unit

Process Unit

Process Unit Shutdown

Process Vent

Process Weight Rate

Production Equipment Exhaust System

Publication Rotogravure Printing Line

Purged Process Fluid

Rated Heat Input Capacity

Reactor

Reasonably Available Control Technology (RACT)

Reclamation System

Red Coating

Refiner

Refinery Fuel Gas

Refinery Fuel Gas System

Refinery Unit or Refinery Process Unit

Reflective Argent Coating

Refrigerated Condenser

Regulated Air Pollutant

Reid Vapor Pressure

Reinforced Plastic Composite

Repair

Repair Coat

Repaired

Repowering

Residual Fuel Oil

Resist Coat

Restricted Area

Retail Outlet

Rich-Burn Engine

Ringelmann Chart

Roadway

Roll Coater

Roll Coating

Roll Printer

Roll Printing

Rotogravure Printing

Rotogravure Printing Line

Rubber

Safety Relief Valve

Sandblasting

Sanding Sealers

Screening

Screen Printing on Paper
2 11.5890

211.5910

2 I 1.5930

211.5950

2 I 1.5970

21 1.5980

211.5985

211.5987

211.5990

211.6010

211.6012

211.6015

211.6017

211.6020

211.6025

211.6030

211.6050

211.6060

211.6063

211.6065

211.6070

211.6090

211.6110

211.6130

211.6140

211.6145

211.6150

211.6170

211.6190

211.6210

211.6230

211.6250

211.6270

211.6290

211.6310

211.6330

21 ].6350

211.6355

211.6360

2 11.6370

211.6390

211.6400

211.6410

211.6420

211.6427

112

Sealer

Semi-Transparent Stains

Sensor

Set of Safety Relief Valves

Sheet Basecoat

Sheet-Fed

Sheet Rubber Lining Installation

Shock-Free Coating

Shotblasting

Side-Seam Spray Coat

Silicone-Release Coating

Single-Ply Roof Membrane

Single-Ply Roof Membrane Adhesive Primer

Single-Ply Roof Membrane Installation and Repair Adhesive

Single Unit Operation

Smoke

Smokeless Flare

Soft Coat

Solar-Absorbent Coating

Solids Turnover Ratio CRT}

Solvent

Solvent Cleaning

Solvent Recovery System

Source

Specialty Coatings

Specialty Coatings for Motor Vehicles

Specialty High Gloss Catalyzed Coating

Specialty Leather

Specialty Soybean Crushing Source

Splash Loading

Stack

Stain Coating

Standard Conditions

Standard Cubic Foot (set)

Start-Up

Stationary Emission Source

Stationary Emission Unit

Stationary Gas Turbine

Stationary Reciprocating Internal Combustion Engine

Stationary Source

Stationary Storage Tank

StenciI Coat

Storage Tank or Storage Vessel

Strippable Spray Booth Coating

Structural Glazing
2116430

211.6450

211.6460

211.6470

211.6490

211.6510

211.6530

211.6540

2116550

211.6570

211.6580

211.6585

211.6590

211.6610

211.6620

211.6630

211.6640

211.6650

211.6670

211.6690

211.6695

211.6710

211.6720

211.6730

211.6740

211.6750

211.6770

211.6780

211.6790

211.6810

211.6825

211.6830

211.6850

211.6860

211.6870

211.6880

211.6885

211.6890

211.6910

211.6930

211.6950

211.6970

2 J1.6990

211.7010

211.7030

113

Styrene Devolatilizer Unit

Styrene Recovery Unit

Subtloor

Submerged Loading Pipe

Substrate

Sulfuric Acid Mist

Surface Condenser

Surface Preparation Materials

Synthetic Organic Chemical or Polymer Manufacturing Plant

Tablet Coating Operation

Texture Coat

Thin Metal Laminating Adhesive

Thirty-Day Rolling Average

Three-Piece Can

Three or Four Stage Coating System

Through-the-Valve Fill

Tire Repair

Tooling Resin

Topcoat

Topcoat Operation

Topcoat System

Touch-Up

Touch-Up Coating

Transfer Efficiency

Translucent Coating

Tread End Cementing

True Vapor Pressure

Trunk Interior Coating

Turnaround

Two-Piece Can

Underbody Coating

Under-the-Cup Fill

Undertread Cementing

Uniform Finish Blender

Unregulated Safety Relief Valve

Vacuum Metallizing

Vacuum Metalizing Coating

Vacuum Producing System

Vacuum Service

Valves Not Externally Regulated

Vapor Balance System

Vapor Collection System

Vapor Control System

Vapor-Mounted Primary Seal

Vapor Recovery System
211.7050

211.7070

211.7090

211.7110

211.7130

211.7150

211.7170

211.7190

211.7200

211.7210

211.7220

211.7230

211.7240

211.7250

211.7270

211.7290

211.7310

211.7330

211.7350

211.7400

Appendix A

Appendix B

114

Vapor-Suppressed Polyester Resin

Vinyl Coating

Vinyl Coating Line

Volatile Organic Liquid (VOL)

Volatile Organic Material Content (VOMC)

Volatile Organic Material (VOM) or Volatile Organic Compound (VOC)

Volatile Petroleum Liquid

Wash Coat

Washoff Operations

Wastewater (Oil/Water) Separator

WaterproofResorcinol Glue

Weak Nitric Acid Manufacturing Process

Weatherstrip Adhesive

Web

Wholesale Purchase - Consumer

Wood Furniture

Wood Furniture Coating

Wood Furniture Coating Line

Woodworking

Yeast Percentage

Rulc into Section Table

Section into Rule Table

AUTHORITY: Implementing Sections 9, 9.1, 9,9 and 10 and authorized by Sections 27 and

28,5 oIthe Environmental Protection Act [4151LCS 5/9, 9,1, 9,9,10,27 and 28.5],

SOURCE: Adopted as Chapter 2: Air Pollution, Rule 20 I: Definitions, R71-23, 4 PCB 191,

filed and effective April 14, 1972; amended in R74-2 and R75-5, 32 PCB 295, at 3 III. Reg, 5, p,

777, effective February 3, 1979; amended in R78-3 and 4, 35 PCB 75 and 243, at 3 111. Reg, 30,

p. 124, effective July 28,1979; amended in R80-5, at 7 111, Reg, 1244, effective January 21,

1983; codified at 7 Ill. Reg, 13590; amended in R82-1 (Docket A) at 10 III. Reg, 12624, effective

July 7,1986; amended in R85-21(A) at 11 Ill. Reg, 11747, effective June 29,1987; amended in

R86-34 at II Ill. Reg. 12267, effective July 10, 1987; amended in R86-39 at 11 Ill. Reg, 20804,

effective December 14,1987; amended in R82-14 and R86-37 at 12 III. Reg, 787, effective

December 24,1987; amended in R86-18 at 12 III. Reg, 7284, effective April 8, 1988; amended

in R86-1 0 at 12 III. Reg. 7621, effective April 11, 1988; amended in R88-23 at 13 111. Reg,

10862, effective June 27, 1989; amended in R89-8 at 13 III. Reg. 17457, effective January I,

1990; amended in R89-16(A) at 14 III. Reg, 9141, effective May 23,1990; amended in R88-

30(B) at 15 III. Reg. 5223, effective March 28,1991; amended in R88-14 at 15 III. Reg. 7901,

effective May 14, 1991; amended in R91-1 0 at 15 111. Reg. 15564, effective October 11, 1991;

amended in R91-6 at 15 m. Reg, 15673, effective October 14, 1991; amended in R91-22 atl6

III. Reg. 7656, effective May 1, 1992; amended in R91 -24 at 16 TIl, Reg. 13526, effective August

24,1992; amended in R93-9 at 17111. Reg, 16504, effective September 27, 1993; amended in

R93-11 at 17 III. Reg. 21471, effective December 7, 1993; amended in R93-14 at 18 III. Reg,
115

1253, effective January 18, 1994; amended in R94-12 at 18 III. Reg. 14962, effective September

21,1994; amended in R94-14 atl8 III. Reg. 15744, effective October 17,1994; amended in

R94-15 at 18 111. Reg. 16379, effective October 25, 1994; amended in R94-16 at 18 III. Reg.

16929, effective November 15,1994; amended in R94-21, R94-31 and R94-32 at 19111. Reg.

6823, effective May 9, 1995; amended in R94-33 at 19 III. Reg. 7344, effective May 22, 1995;

amended in R95-2 at 19111. Reg. 11066, effective July 12,1995; amended in R95-16 at19 III.

Reg. 15176, effective October 19, 1995; amended in R96-5 at 20 III. Reg. 7590, effective May

22,1996; amended in R96-16 at 21 Ill. Reg. 2641, effective February 7,1997; amended in R97-

17 at 21 Ill. Reg. 6489, effective May 16, 1997; amended in R97-24 at 21 111. Reg. 7695,

effective June 9, 1997; amended in R96-17 at 21 III. Reg. 7856, effective June 17, 1997;

amended in R97-31 at 22111. Reg. 3497, effective February 2, 1998; amended in R98-l7 at 22 III.

Reg.11405, effective June 22,1998; amended in ROI-9 at 25111. Reg. 108, effective December

26,2000; amended in ROJ-II at 25 III. Reg. 4582, effective March 15,2001; amended in ROI-l7

at 25 111. Reg. 5900, effective April 17, 200 I; amended in R05-16 at 29 III. Reg. 8181, effcctive

May 23, 2005; amended in R05-1 1 at 29 III. Reg.8892, effective June 13,2005; amended in R04-

12/20 at 30 Ill. Reg. 9654, effective May 15,2006; amended in R07-1 8 at 31 III. Reg. 14254,

effective September 25,2007; amended in R08-6 at 32 III. Reg. 1337, effective January 16,

2008; amended in R07-I9 at 33 III. Reg. 11982, effective August 6, 2009; amended in R08-19 at

33 III. Reg. 13326, effective August 31, 2009; amended in RIO-7 at 34111. Reg. 1391, effective

January 11,2010; amended in KIO-08 at 34 III. Reg. 9069>--eJfective June 25.JDJ Q; amended in

RI 0-20 at 34111. Reg. __, effective __.

SUBPART A: GENERAL PROVISIONS

Section 211.101 Incorporated and Referenced Materialsloeorlloratioos IJ,· Hefereoce

The following materials are incorporated by reference. These incorporations do not include any

later amendments or editions.

a) Incorporations by Reference

II "Evaporation Loss from Floating Roof Tanks," American Petroleum

Institute Bulletin 2517,o962}

f.9) Standard Industrial Classification Manual, Superintendent of Documents,

Washington, D.C. 20402, {1972}

1e) American Socicty for Testing and Materials, I 100 Barr Harbor Dr., West

Conshohocken, PA 19428-29591916 Raee Street, PAilaeelpAia, PA J91Q3

AcScTcMc

AcScTcMc

AcScTcMc

AcScTcMc

AcScTcMc

D 86

D 240-64

D 323

D 369-69 (1971)

D 396-69
ASTM

ASTM

A,S,T,M,

A,S,T,M,

A,S,T,M,

A,S,T,M,

A,S,T,M,

116

D 523-80

D 523-89

D 900-55

D 975-68

D 1826-64

D 2015-66

D 2880-71

44) 40 CFR 51.1 00 (1987)

21 American Architectural Manufacturers Association, )827 Walden Office

£quare, Suite 550, Schaumburg It 60173-4268 Spccification 2604-05

(Voluntary Specification, Performance Requirements and Test Procedures

for High Performance Organic Coatings on Aluminum Extrusions and

Panels) (2005)

Ql American Architectural Manufacturers Association, 1827 Walden Office

Square, Suite 550, Schaumburg, It 60173-4268, Specification 2605-05

(Voluntary Specification, Performance Requirements and Test Procedures

for Superior Perfonning Organic Coatings on Aluminum Extrusions and

Panels) (2005)

Jil Referenced Materials

Federal Insecticide, Fungicide, and Rodenticide Act 17 USC 136)

(Source: Amended at 34 Ill. Reg.-'effective------l

Section 211.102 Abbreviations and Conversion :Faetors

a) Abbreviations used in this Part includc the following:

ABS

ASTM

bbl

btu

btu/hr

°C

CAAPP

cm

eu in

EDP

EMI/RFI

EPDM

EGU

of

acrylonitrile butadiene styrene

American Society for Testing and Materials

barrels (42 gallons)

British thermal units (60°F)

btu per hour

degrees Celsius or centigrade

Clean Air Act Permit Program

centimeters

cubic inches

electrodeposition primer

electromagnetic interference/radio frequency interference

ethylene propylenediene monomer

Electrical Generating Unit

degrees Fahrenheit
FlP

ft

ft2

ft3

g

gpm

g/mole

gal

hp

hr

in

oK

kcal

kg

kglhr

kPa

kW

I

I/sec

lbs

Ibs/day

Ibslhr

Ibs/gal

Ibs/yr

LEL

m

m2

m3

mg

Mg

ml

nun

MJ

mmbtu

mmbtu/hr

mmHg

MTE

MWe

MW

MW-hr

NDO

No,

peoc

ppm (vol)

ppmv

117

Federal Implementation Plan

feet

square feet

cubic feet

grams

gallons per minute

grams per mole

gallons

horsepower

hours

inch

degrees Kelvin

kilocalories

kilograms

ki lograms per hour

kilopascals; one thousand newtons per square meter

kilowatt

liters

liters per second

pounds

pounds per day

pounds per hour

pounds per gallon

pounds per year

lower explosive limit

meters

square meters

cubic meters

milligrams

Megagrams, metric tons or lonnes

milliliters

minutes

megajoules

million British thermal units

million British thermal units per hour

millimeters ofmercury

maximum thcoretical em issions

megawatt of electricity

megawatt; one million watts

megawatt per hour

natural draft opening

nitrogen oxides

potential electrical output capacity

parts per million

parts per million by volume
ppmvd

pSI

psi a

pSIg

PTE

RACT

Rr

scf

scm

sec

SIP

TIE

sq cm

sq in

T

ton

TPY

USEPA

VOC

VOL

YOM

I] 8

parts per million by volume dry

pounds per square inch

pounds per square inch absolute

pounds per square inch gauge

potential to emit

reasonably available control technology

solids turnover ratio

standard cubic feet

standard cubic meters

seconds

State Implementation Plan

temporary total enclosure

square centimeters

square inches

short ton (2,000 Ibs)

short ton (2,000 Ibs)

tons per year

United States Environmental Protection Agency

volatile organic compounds

volatile organic liquids

volatile organic materials

b) The following conversion factors have been used in this Part:

English

I gal

1,000 gal

I psia

2.205 Ibs

32°

I bbl

I cu in

lib/gal

I Ib/mmbtu

I IblT

1 ton

IT

mmbtu/hr

Metric

3.785 1

3,7851 or 3.785 013

6.897 kPA (51.71 mmHg)

I kg

OoC (273.1 5°K)

159.0 I

16.39011

119,800 mg/I

1.548 kg/MW-hr

0.500 kglMg

0.907 Mg

0.907 Mg

0.293 MW

(Source: Amended at 34 III. Reg. __, effective--"l
119

SUBPART B: DEFINITIONS

Section 211.200 Acrylonitrile Butadiene Styrene (ABS) Welding

"Acrylonitrile butadiene stvrcne (ABS) welding" means, for purposes of Subparts JJ of35 III.

Adm. Code 218 and 219, any process to weld acrylonitrile butadiene styrene pipe.

(Source: Added at 34 III. Reg. __, effective~

Section 211.233 Adhesion Primer

"Adhesion primer" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219, a coating that is

applied to a polyolefin part to promote the adhesion of a subsequent coating. An adhesion

primer should be clearly identified as an adhesion primer or adhesion promoter on its

accompanying material safety data sheet.

(Source: Added at 34111. Reg. __, effective~

Section 211.235 Adhesive Primer

"Adhesive primer" means, for purposes of 35 III. Adm. Code Parts 2 18 and 219, any product

applied to a substrate, prior to the application of an adhesive, to provide a bonding surface.

«Source: Added at 34111. Reg. __, effective~

Section 211.260 Aerosol Adhesive and Adhesive Primer

"Aerosol adhesive and adhesive primer" means, for purposes oDS III. Adm. Code Parts 218 and

219, an adhesive or adhesive primer packaged as an aerosol product in which the spray

mechanism is permanently housed in a non-refillable can designed for handhcld application

without the need for ancillary hoses or spray equipment.

(Source: Added at 34 III. Reg. ,effective~

SeetiOlUl1.481 Ammunition Sealant

"Ammunition Sejl!ant" means, for purposes oDS III. Adm. Code Parts 218.204.(q)(]) and

219,204.(0)(n, a coatinvmpJied in the manufacture of 31m:nunition including cap sealants and

mouth waterproofing sealants,

(Source: Added at 34 III. Reg

Section 211.492 Antifoulant Coating

, ef(ective )
120

"Antifoulant coating" mcans, for purposcs of 35 lIJ. Adm. Code Parts 218 and 2 I9, any coating

applied to the underwater portion of a pleasure craft to prevent or reduce the attachment of

biological organisms. and registered with USEPA as a pesticide under the Federal Insecticide.

Fungicide, and Rodenticide Act (7 V.S.c. Section 136), incorporated by reference in Section

211.10] ofthis Part.

(Source: Added at 34111. Reg. __, effective~

Section 211.540 Architectural Structure

"Architectural structure" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219. a freestanding, immobile outdoor construction, which may be permanent or temporary, including but

not limited to buildings, bridges, dams. and electricity pylons.

(Source: Added at 34 III. Reg. __' effeetive~

Section 211.715 Bedliner

"Bedliner" means, for purposes of 35 III. Adm. Code Parts 218 and 219. a multi-component

coating applied to a cargo bed after the application oftopcoat and outside ofthe topcoat

operation to provide additional durability and chip resistance.

(Source: Added at 34111. Reg. __, effective~

Section 21 I.735 Black Coating

"Black coating" means, for purposes 0[35 Ill. Adm. Code Parts 218 and 219, a coating that

meets both of the following criteria, based on Cielab color space, 0/45 geometry:

a) Maximum lightness of23 units. For spherical geometry, specular included,

maximum lightness 0[33 units; and

b) Saturation of less than 2.8, where saturation equals the square root of A2 + B2

(Source: Added at 34111. Reg. __, effective~

Section 211.820 Business Machine Plastic Parts

"Business machine plastic parts" means~

a) Prior to May 1, 20 12~, the plastic housings and other exterior plastic

components of electronic office equipment and of medical and musical

equipment, including, but not limited to the following: computers, monitors,

printers and keyboards, facsimile machines, copiers, microfiche readers, cellular
121

and standard phones, and pencil sharpeners. This definition excludes internal

electrical components of business machines;7

b) On and after May], 20 12~, a device that uses electronic or mechanical

methods to process information, perform calculations, print or copy information,

or convert sound into electrical impulses for transmission, including devices listed

in standard industrial classification numbers 3572, 3573, 3574, 3579, and 3661,

and photocopy machines, a subcategory ofstandard industrial classification

number 386].

(Source: Amended at 34 III. Reg. __, effective~

Section 211.825 Camouflage Coating

"Camouflage coating" means. for purposes 0[35 III. Adm. Code Parts 218 and 2] 9, a coating

used, principally by the military. to conceal equipment from detection.

(Source: Added at 34 III. Reg. __, effective~

Section 211.880 Cap Sealant

"Cap sealant" means. for purposes 0[35 III. Adm. Code Parts 2l8.204(q)1l) and 2J 9.204(q)(]), a

coating app!iedin the manufacture of ammunition to seal the annular cJevice between a primer

cap and sbyllcase.

Source: Added at 34 III. Reg.

Section 211.954 Cavity Wax

, effective )

"Cavity wax" means, for purposes of35 III. Adm. Code Parts 218 and 219, a coating applied into

the cavities of the vehicle primarily for the purpose of enhancing corrosion protection.

(Source: Added at 34 III. Reg. __' effective~

Section 211.965 Ceramic Tile Installation Adhesive

"Ceramic tile installation adhesive" means. for purposes 0[35 III. Adm. Code Parts 218 and 219,

any adhesive used in the installation of ceramic tiles.

(Source: Added at 34 III. Reg. __, effective~

Section 211.1128 Closed Molding

"Closed molding" means, for purposes of 35 111. Adm. Code Parts 218 and 219. any molding

process in which pressure is used to distribute the resin through the reinforcing fabric placed
122

between two mold surfaces to either saturate the fabric or fill the mold cavity, The pressure may

be clamping pressure, fluid pressure, atmospheric pressure, or vacuum pressure uscd either alonc

or in combination, The mold surfaces may be rigid or flexible, C10scd molding includes, but is

not limited to, compression molding with sheet molding compound, infusion molding, resin

injection molding, vacuum assisted resin transfer molding, resin transfer molding, and vacuum

assisted comprcssion molding, Processes in which a closed mold is used only to compact

saturated fabric or remove air or excess resin from the fabric (such as in vacuum bagging), are

not considered closed molding, Opcn molding steps, such as application of a gel coat or skin coat

layer by conventional open molding prior to a closed molding process, are also not closed

molding,

(Source: Added at 34 III. Reg, __, effective~

Section 211.1455 Contact Adhesive

"Contact adhesive" means, for purposes of 35 III. Adm, Code Parts 218 and 219, an adhesive that

meets the criteria in this Section, "Contact adhesive" does not include rubber cements that are

primarily intended for use on paper substrates or vulcanizing fluids that are designed and labeled

for tire repair only, The qualifying criteria are:

!U The adhesive is designed for applieation to both surfaces to be bonded together;

Ql The adhcsive is allowed to dry before the two surfaces are placed in contact with

each other:

f} The adhesive forms an immediate bond that is impossible, or difficult, to

reposition after both adhesive-coated surfaces are placed in contact with cach

other; and

Ql The adhesive does not need sustained pressure or clamping ofsurfaces after the

adhesive-coated surfaces have been brought together using sufficient momentary

pressure to establish full contact between both surfaces,

(Source: Added at 34 III. Reg, __' effective~

Section 211.1560 Cove Base

"Cove base" means, for purposes of Subparts JJ of35 III. Adm, Code 218 and 219, a flooring

trim unit, generally made of vinyl or rubber, having a concave radius on one edge and a convex

radius on the opposite edge that is used in forming a junction between the bottom wall course

and the floor or to form an inside corner.

(Source: Added at 34 III. Reg, __' effective~

Section 211.1565 Cove Base Installation Adhesive
123

"Cove base installation adhesive" means. for purposes of 35 Ill. Adm. Code Parts? 18 and 219.

any adhesive used for the installation of cove base or wall base on a wall or vertical surface at

floor level.

(Source: Added at 34 Ill. Reg. __, effective------l

Section 211.1655 Cyanoacrvlate Adhesive

"Cyanoacrylate adhesive" means, for purposes of35l11. Adm. Code Parts 218 and 219, any

adhesive with a cyanoacrylate content of at least 95 percent by weight.

(Source: Added at 34 Ill. Reg. __' effective------l

Section 211.1700 Deadener

"Deadener" means. for purposes of 35 Ill. Adm. Code Parts 218 and 219, a coating applied to

selected vehiclc surfaces primarily for the purpose of reducing the sound ofroad noise in the

passenger compartment.

(Source: Added at 34 111. Reg. __' effective------l

Section 211.1872 Ejection Cartridge Sealant

"Ejection cartridge sealant" means for PJJJJ?oses 005 Ill. bd.m. Code Parts 218.204(9) and

2J 9.204(9) a sG-,\lant applied during the assembly of an ejection ca[lrjgge to provide a

waterproof barrier between a shellcase and orimer. and betwe,Yn a shelicase and the wad.

(Source: Added at 34 111. Reg. effective )

Section 211.1876 Electric Dissipating Coating

"Electric dissipating coating" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219, a

coating that rapidly dissipates a high-voltage electric charge.

(Source: Added at 34 IlL Reg. __, cffective------l

Section 211.1877 Electric-Insulating Varnish

"Electric-insulating varnish" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219, a nonconvertible coating applied to elcetric motors, componcnts of electric motors, or power

transformers, to provide electrical. mechanical. and environmcntal protection or rcsistancc.

(Sourcc: Added at 34 111. Reg. __, cffcctive------l
124

Scction 211.1878 Electrical Switchuear Comnartment Coatings

"Ele,e.trieal switchgear compartment coatings" mean.s coatings applied to m,e.tal-enelosed

compartm.ents th<tchouse assemblies of medium/high voltage switehiSe_ar. of greater than 1,000

volts AC. for utility distribution in outdoo~

(Source: Added at 34 III. Reg. effective )

Section 211.1879 Elcctrodeposition Primer (EDP)

"Electrodeposition primer" or "EDP" means, for purposes 0[35 Ill. Adm. Code Sections Parts

218 and 219, a process of applying a protective, corrosion-resistant waterborne primer on

exterior and interior surfaces that provides thorough coverage of recessed areas. It is a dip

coating method that uses an electrical field to apply or deposit the conductive coating onto the

part. The object being painted acts as an electrode that is oppositely charged from the particles of

paint in the dip tank, Electrodeposition primer is also referred to as E-Coat, Uni-Prime, and

ELPO Primer.

(Source: Added at 34 III. Reg. __' effective---.J

Section 211.1880 Electromagnetic InterferencelRadio Frequency Interference (EMIIRFI)

Shielding Coatings

"Electromagnetic interference/radio frequency interference coatings" or "EMIIRFI coatings"

means~

ill Prior to May 1, 2012~, coatings used on business machine plastic housings to

attenuate electromagnetic and radio frequency interference signals that would

otherwise pass through the plastic housin&~

Ql On and after May I, 20 12~, coatings used on electrical or electronic

equipment to provide shielding against electromagnetic interference, radio

frequency interference, or static discharge,

(Source: Amended at 34 III. Reg. __, effective---.J

Section 211.2040 Etching Filler

"Etching filler" means, for purposes 0[35 III. Adm. Code Parts 218 and 219, a coating that

contains less than 23 percent solids by weight and at least 0,50 percent acid by weight, and is

used instead of applying a pretreatment coating followed by a primer,

(Source: Added at 34 lIl. Reg. __, effective---.J

Section 211.2055 Ethylcnc Propylenediene Monomer (EPDM) Roof Membrane
125

"Ethylene propvlenediene monomer roof membrane" or "EPOM roof membrane" means. for

purposes of 35 JIl. Adm. Code Parts 218 and 219. a prefabricated single sheet of elastomcric

material composed of ethylenc propylenediene monomer and that is field applied to a building

roof using one layer or membrane material.

(Source: Added at 34111. Reg. __, effective~

Section 211.2200 Extreme High-Gloss Coating

"Extreme high-gloss coating" means:

;D For purposes of 35111. Adm. Code Section 218.204(9)(]) rcgarding metal parts

and products coatings. a coating that, when tested by ASTM 0-523-80,

incorporated by reference in Section 211.101 ofthis Part. shows a reflectance of

75 percent or more on a 60° meter;

!U For purposes of 35 Ill. Adm. Code Section 218.204(9)(5) regarding pleasure craft

coatings. any coating that achieves at least 95 percent reflectance on a 60° meter

when tested using ASTM 0 523-89. incorporated by reference in Section 211.101

ofthis Part.

(Source; Added at 34111. Reg. __, effective~

Section 211.2210 Extreme Performance Coating

"Extreme performance coating" means~

Except for purposes of35 III. Adm. Code 218.204(9) or 219.204(9), any coating that

during intended use is exposed to any or all ofthe following: ambient weather conditions,

temperatures consistently above 95°C (203"1'), detergents, abrasive and scouring agents,

solvents, or corrosive atmospheres~.

For purposes of 35 111. Adm. Code 218.204(9) and 219.204(9). a coating used on a metal

or plastic surface where the coated surface meets. in its intended use, one or more ofthe

criteria listed below. Extreme performance coatings include. but are not limited to.

coatings applied to locomotives. railroad cars, farm machinery. and heavy dutv trucks:

Chronic exposure to corrosive. caustic. or acidic agents. chemicals. chemical

fumes, chemical mixtures. or solutions;

Repeated exposure to temperatures in excess of 121 ° C (250° F); or

Repeated heavy abrasion. including mechanical wear and repeated scrubbing with

industrial grade solvents. cleansers. or scouring agents.
126

(Source: Amended at 34 III. Reg. __, effective-.-J

Section 211.2310 Final Repair Coat

"Final repair coat" means.;.,

ill. Withwitfl respect to automobile or light-duty truck assembly or manufacturing

described in 35 111. Adm. COde 218.204(a)(]) and 218.219(a)(l), a coating

thatwlH€flis used to repaint topcoat which is damaged during vehiclc assembly;~

!2l With respect to automobile or light-duty truck assembly or manufacturing

described in 35111. Adm. Code 218.204(a)(2) and 218.219(a)(2), a coating applied

to completely assembled motor vehicles or to parts that are not yet on a

completely assembled vehicle to correct damage or imperfections in the coating.

The curing ofthe coatings applicd in these operations is accomplished at a lowcr

temperature than that used for curing primer-surfacer and topcoat.

(Source: Amended at 34 III. Rcg. __, cffcctive-.-J

Section 211.2320 Finish Primer/Surfacer

"Finish primer/surfacer" means, for purposes of35 III. Adm, Code Parts 218 and 219. a coating

applied with a wet film thickness ofless than 10 mils prior to the application of a topcoat for

pumoses of providing corrosion resistance. adhesion ofsubsequent coatings. a moisture barrier,

or promotion of a uniform surfacc necessary for filling in surface imperfections.

(Source: Added at 34 Ill. Reg. __, effective-.-J

Section 211.2360 Flexible Coating

"Flexible coating" means;

Prior to May I. 2012~. a paint with the ability to withstand dimensional changes;~

On and after May I, 2012~. a coating that is required to comply with engineering

specifications for impact resistance, mandrel bend. or elongation as defined by the

original manufacturer ofthe equipment being coated.

(Source: Amended~ ilt 34 III. Reg. __, effective-.-J

Section 211.2369 Flexible Vinyl

"Flexible vinyl" means, for purposes of35 Ill. Adm. Code Parts 218 and 219. non-rigid

polyvinyl chloride plastic with a 5 percent by weight plasticizer content.
127

(Source: Added at 34 III. Reg. __' effective------l

Section 211.2415 Fog Coat

"Fog coat" means. for purposes of35 III. Adm. Code Parts 218 and 219. a coating that is applied

to a plastic part for the purpose of color matching without masking a molded-in texture. A fog

coat shall not be applied at a thickness of more than 0.5 mils of coating solids.

(Source: Added at 34 III. Reg.-'effective------l

Section 211.2525 Gasket/Gasket Sealing Material

"Gasket/gasket scaling material" means. for purposes 0[35 Ill. Adm. Code Parts 218 and 219. a

fluid applied to coat a gasket or replace and perform the same function as a gasket, including

room temperature vulcanization seal material.

(Source: Added at 34111. Reg. __' effective------l

Section 211.2625 Glass Bonding Primer

"Glass bonding primer" means. for purposes of35 III. Adm. Code Parts 218 and 219. a primer

applied to windshield or other glass. or to body openings, to prepare the glass or body opening

for the application of glass bonding adhesives or the installation of adhesive bonded glass.

including glass bonding/cleaning primers that perform both functions (cleaning and priming of

the windshield or other glass. or body openings) prior to the application of adhesive or the

installation of adhesive bonded glass.

(Source: Added at 34 III. Reg. __, effective------l

Section 211.2825 Heat-Resistant Coating

"Heat-resistant coating" means. for purposes of35l!1. Adm. Code Parts 218 and 219, a coating

that must withstand a temperature of at least 2040 C (4000

Fl during normal use.

(Source: Added at 34111. Reg. __, effective------l

Section 211.2955 High Bake Coating

"High bake coating" means, for purposes 0[35 III. Adm. Code Parts 218 and 219, a coating that

is designed to cure only at temperatures of more than 90° C (] 94° F).

(Source: Added at 34 III. Reg. __, effeetive------l

Section 211.2956 High Build Primer/Surfacer
128

"High build primer/surfacer" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219, a

coating applied with a wet fi 1m thickness of 10 mils or more prior to the application of a topcoat

for purposes of providing corrosion resistance, adhesion ofsubsequent coatings, a moisture

barrier, or promotion of a uniform surface necessary for filling in surface imperfections,

(Source: Added at 34 Ill. Reg. __, effective~

Section 211,2958 High Gloss Coating

"High gloss coating" means, for purposes of 35 Ill. Adm. Code Parts 218 and 219, anv coating

that achieves at least 85 percent reflectance on a 60° meter when tested using ASTM Method 0

523-89, incorporated by reference in Section 211.10 I ofthis Part.

(Source: Added at 34111. Reg. ---' effective~

Section 211.2960 High-Performance Architectural Coating

"High-performance architectural coating" means, for purposes of 35 Ill. Adm. Code Parts 218

and 219, a coating used to protect architectural subsections and that meets the requirements of

the Architectural Aluminum Manufacturer Association's publication number AAMA 2604-05

(Voluntary Specification, Performance Requirements and Test Procedures for High Performance

Organic Coatings on Aluminum Extrusions and Panels), incorporated by reference in Section

211.101 ofthis Part, or 2605-05 (Voluntary Specification, Performance Requirements and Test

Procedures for Superior Performing Organic Coatings on Aluminum Extrusions and Panels),

incorporated by reference in Section 211.101 ofthis Part.

(Source: Added at 34111. Reg. __, effective~

Section 211,2980 High Temperature Coating

"High temperature coating" means. for purposes of35 Ill. Adm. Code Parts 218 and 219, a

coating that is certified to withstand a temperature of 538°C (I000°F) for 24 hours.

(Source: Added at 34 Ill. Reg. __, effective~

Section 211,3100 Indoor Floor Covering Installation Adhesive

"Indoor floor covering installation adhesive" means, for purposes of 35 Ill. Adm. Code Parts 218

and 219, any adhesive intended by the manufacturer for use in the installation ofwood flooring.

carpet. resilient tile, vinyl tile. vinyl backed carpet. resilient sheet and roll. or artificial grass.

Adhesives used to install ceramic tile and perimeter bonded sheet flooring with vinyl backing

onto a non-porous substrate, such as flexible vinyl, are excluded from this category.

(Source: Added at 34111. Reg. __, effective~
129

Section 211.3120 In-Line Repair

"In-line repair" means. for purposes of 35 III. Adm. Code Parts 2J8 and 219. the operation

performed and coating(s) applied to correct damage or imperfections in the topcoat on parts that

are not yet on a completely assembled vehicle. The curing of the coatings applied in these

operations is accomplished at essentially the same temperature as that used for curing the

previously applied topcoat. "In-line repair" is also referrcd to as high bake repair or high bake

reprocess. In-line repair is considered part ofthe topcoat operation.

(Source: Added at 34 ilL Reg. __, effective~

Section 211.3240 Laminate

"Laminate" means. for purposes of 35 III. Adm. Code Parts 218 and 219. a product made by

bonding together two or more layers of material.

(Source: Added at 34 Ill. Reg. __, effective~

Section 211.3505 .Lubricating Wax/Compound

"Lubricating wax/compound" means. for purposes of35 III. Adm. Code Parts 218 and 219. a

protective lubricating material applied to vehicle hubs and hinges.

(Source: Added at 34 Ill. Reg. __, effective~

Seetion 211.3610 IVIsrinf Coating

tfMariR€l @@8tiNg" means, tflFtjuress@§ sfS€eti€l11311.'17~9, SA)' €H30th:tg, €l::eeetNAsahuahHi

~€lJ ,'eshw regiA (=Mberg]a8s1 €€latiflgs,€€lntaiRiRgv@lat-i-!e=6fganie materials ana ftpDtied b i grush,

MIra.,.. H~lh~r, €lf €ltherRUHm8 HI 8Ris8 8R€I \H~at8.

Section 211.3665 Mask Coating

"Mask coating" means. for purposes oDS Ill. Adm. Code Parts 2] 8 and 219. a thin film coating

applied through a template to coat a small portion of a substrate.

(Source: Added at 34 III. Reg. __, effective~

Section 211.3760 Metallic Coating
130

"Metallic coating" means, for purposes oD5 III. Adm. Code Parts 218 and 219, a coating that

contains more than 5 grams of pure elemental metal, or a combination of elemental metals, per

liter of coating as applied,

(Source: Added at 34 III. Reg. __, effective~

Section 211.3775 Metal to UrethanelRubber Molding or Casting Adhesive

"Metal to urethane/rubber molding or casting adhesive" means, for purposes of 35 III. Adm.

Code Parts 218 and 219, any adhesive intended by the manufacturer to bond metal to high

density or elastomerie urethane or molded rubber materials, in heater molding or casting

processes, to fabricate products such as rollers for computer printers or other paper handling

equipment.

(Source: Added at 34111. Reg. _'_' effective~

Section 211.3785 Militarv Specification Coating

"Military specification coating" means, for purposes oD5lli. Adm. Code Parts 218 and 219, a

coating that has a formulation approved by a United States military agency for use on military

equipment.

(Source: Added at 3411I. Reg. __, effective~

Section 211.3820 Miscellaneous Industrial Adhesive Application Operation

"Miscellaneous industrial adhesive application operation" means, for purposes of Subparts JJ of

35 Ill. Adm. Code 218 and 2 I 9, a regularly occurring industrial process consisting of one or

more adhesive applicators and any associated drying area and/or oven in which an adhesive is

applied, dried, and/or cured.

(Source: Added at 34 III. Reg. __, effective~

Section 211.3925 Mold Seal Coating

"Mold seal coating" means, for purposes of35l1J. Adm. Code Parts 218 and 219, the initial

coating applied to a new mold or a repaired mold to provide a smooth surface that, when coated

with a mold release coating, prevents products from sticking to the mold.

(Source: Added at 34 III. Reg, __, effective~

Section 211.3961 Motor Vehicle Adhesive

"Motor vehicle adhesive" means, for purposes oD5 III. Adm. Code Parts 218 and 2]9, an

adhesive, including glass bonding adhesive, used at a facility that is not an automobile or light-
duty truck assembly coating facilitv. applied for the purpose of bonding two vehicle surfaces

together without regard to the substrates involved.

(Source: Added at 34 III. Reg. __, cffective~

Section 211 J%72.ll.3J!Qli Motor Vehicle Weatherstrip Adhesive

"Motor vehicle weatherstrip adhesive" means. for purposes 005 III. Adm. Code Parts 218 and

219, an adhesive, used at a facility that is not an automobile or light-duty truck assembly coating

facility, applied to weatherstripping materials for the purpose of bonding the weatherstrip

material to the surface ofthe vehicle.

(Source: Added at 34 III. Reg.-'effective~

Section 211.3967 Mouth Waterproofing Sealant

"Mouth waterproofing sealant" means for purposes of 35 III. Adm. Code Parts 21 8.204(q)(])

and 219.204(g)J!l. a coating 3ll.Plieci in the manufacture of ammunition to provide a waterproof

b.<!trj-GJ between a shelk<!se mouth and bullet.

(Source: Added at 34 III. Reg.

Section 211.3968 Multi-Colored Coating

, effective )

"Multi-colored coating" means, for purposes of35 III. Adm. Code Parts 218 and 219. a coating

which exhibits more than one color when applied. and which is packaged in a single container

and applied in a single coat.

(Source: Added at 34 III. Reg. __, effective~

Section 211,3969 Multi-Component Coating

"Multi-component coating" means, for purposes of 35 III. Adm. Code Parts 218 and? 19, a

coating requiring the addition of a separate reactive resin, commonly known as a catalyst or

hardener, before application to form an acceptable dry film.

(Source: Added at 34 III. Reg. __, effective~

Section 211.3975 MUltipurpose Construction Adhesive

"Multipurpose construction adhesive" means, for purposes 005 III. Adm. Code Parts 2] 8 and

219, any adhesive used in the installation or repair of various construction materials, including

but not limited to drywall, subfloor, panel, fiberglass reinforced plastic (FRPl. ceiling tile, and

acoustical tile.
132

(Source: Added at 34111. Reg. __, effectivc~

Section 211.4052 Non-Convertible Coating

"Non-convertible coating" means. for purposes of Section 211.J877. a coating that dries by

solvent evaporation with no change in the chemical nature ofthe binder. The coating remains

soluble in the original solvent after drying.

(Source: Added at 34 III. Reg. __, effective~

Section 211.4080 One-Component Coating

"One-component coating" means. for purposes of35 III. Adm. Code Parts 218 and 219, a coating

that is ready for application as it COmes out of its container to form an acceptable dry film. A

thinner added to a coating to reduce the viscosity is not considered a component. and therefore

does not impact the coating's classification as a one-component coating or multi-component

coating.

(Source: Added at 34 III. Reg. __, effective~

Section 211.4220 Optical Coating

"Optical coating" means, for purposes 005 Ill. Adm. Code Parts 218 and 219, a coating applied

to an optical lens.

(Source: Added at 34 Ill. Reg. __, effective~

Section 211.4280 Outdoor Floor Covering Installation Adhesive

"Outdoor floor coverine installation adhesive" means, for purposes 005 111. Adm. Code Parts

218 and 219, any adhesive intended by the manufacturer for use in the installation offloor

covering that is not in an enclosure and that is exposed to ambient weather conditions during

normal use.

(Source: Added at 34 Ill. Reg,-'effective~

Section 211.4455 Pan-Backing Coating

"Pan-backing coating" means. for purposes of35 III. Adm. Code Parts 218 and 219, a coating

applied to the surface of pots, pans. or other cooking implements that are exposed directly to a

flame or other heating elements,

(Source: Added at 34111. Reg. __, effective~

Section 21 I.4540 Perimeter Bonded Sheet Flooring
133

"Perimeter bonded sheet flooring" means, for purposes of 35 11l. Adm. Code Parts 218 and 2 I9,

sheet flooring with vinyl backing installed onto a nonporous substrate using an adhesive

designed to be applied only to a strip of up to four inches wide around the perimetcr ofthe sheet

flooring.

(Sourcc: Added at 34 IlL Reg. __, effective~

Section 211.4735 Plastic

"Plastic" means, for purposes of Subparts JJ of35 III. Adm, Code 218 and 219, a synthetic

material chemically fonned by the polymerization of organic (carbon-based) substances, Plastics

are usually compounded with modifiers, extenders, and/or reinforcers and are capable of being

molded, extruded, cast into various shapes and films, or drawn into filaments.

(Source: Added at 34 III. Reg, __, effeetive~

Section 211.4760 Plastic Solvent Welding Adhesive

"Plastic solvent welding adhesive" means, for purposes of35 III. Adm. Code Parts 218 and 219,

any adhesive used to dissolve the surface of plastic to form a bond between mating surfaces,

(Source: Added at 34 ilL Reg, __, effective~

Section 211.4765 Plastic Solvent Welding Adhesive Primer

"Plastic solvent welding adhesive primer" means, for purposes of 35 ilL Adm, Code Parts 2] 8

and 219, any primer used to prepare plastic substrates prior to bonding or welding.

(Source: Added at 34 III. Reg. __, effeetive~

Section 211.4768 Pleasure Craft

"Pleasure craft" means, for purposes of35 III. Adm, Code Parts 2]8 and 219, a vessel that is

manufactured or operated primarily for recreational purposes, or leased, rented, or chartered to a

person or business for recreational purposes,

(Source: Added at 34 III. Reg.--' effective~

Section 211.4769 Pleasure Craft Surface Coating

"Pleasure craft surface coating" means, for purposes of 35 III. Adm, Code Parts 2 18 and 219, any

lfillf.jfli>-Coating, exccpt unsaturated polyester resin (fiberglass) coatings, C9lJtaining volatile

organic materials and applied by brush, spray, roller, or other means to a pleasure craft.
134

(Source: Added at 34 Ill. Reg.-'effective~

Section 211.4895 Polyvinyl Chloride Plastic (PVC Plastic)

"Polvvinyl chloride plastic" or "PVC plastic" means. for purposes of 35 Ill. Adm. Code Parts

218 and 219. a polymer ofthe chlorinated vinyl monomer that contains 57 percent or more

chlorine.

(Source: Added at 34 Ill. Reg. __, effective~

Section 211.4900 Porous Material

"Porous material" means. for purposes of 35 Ill. Adm. Code Parts 21 8 and 219. a substance that

has tiny openings. often microscopic. in which fluids may be absorbed or discharged. including,

but not limited to. paper and corrugated paperboard. Porous material does not include wood.

(Source: Addcd at 34 III. Reg.-'effective~

Section 211.5012 Prefabricated Architectural Coatings

"Prefabricated architectural coatings" means. for purposes of 35 Ill. Adm. Code Parts 218 and

219. coatings applied to metal parts and products that are to be used as an architectural structure.

(Source: Added at 34 III. Reg.-'effective~

Section 211.5061 Pretreatment Coating

"Pretreatment coating" means. for purposes of35 Ill. Adm. Code Parts 218 and 219. a coating

that contains no more than 12 percent solids bv weight and at least 0.50 percent acid by weight,

is used to provide surface etching, and is applied directly to metal surfaces to provide corrosion

resistance, adhesion. and ease ofstripping.

(Source: Added at 34 III. Reg. __, effective~

Section 211.50622IUi061 Pretreatment Wash Primer

"Pretreatment wash primer" means~

For purposes of Subparts HH of35 III. Adm. Code 218 and 219. the first coating

applied to bare metal ifsolventbome primers will be applied. This coating

contains a minimum of 0.5 percent acid, by weight, is necessary to provide

surface etching, and provides corrosion resistance and adhesion~,

Ql For purposes of Subparts F of35 III. Adm. Code 218 and 219. a coating which

contains no more than 12 percent solids by weight and at least 0.50 percent acids
135

by weight. is used to provide surface etching, and is applied directly to fiberglass

and metal surfaces to provide corrosion resistance and adhesion ofsubsequent

coatings.

(Source: Renumbered from Section 211.5061 and amended at 34 III. Reg. __,

effective~

Section 211,5075 Primer Sealant

::E.ri!m:r sealant" means, for pumoses 005 111. Adm. Code Parts 2] 8.204(9) and

219.204(9) a sealant applied ion the maoufacture of amml!)1ition to assembted primers to

maintain the primer assembly and prevent explosive prim ing mix fm.ID dusting during the

lIlln&eJ Qf primers

ISource: Added at 34 Ill. Reg

Section 211,5090 Primer Surfacer Coat

, effective )

at "Primer surfacer coat" means, for purposes 005 III. Adm. Code 215.204(a),

218.204(a).Q}, and 219.204(a).Q}, a coating used to touch up areas on the surface

of automobile or light-duty truck bodies not adequately covered by the prime coat

before application ofthe top coat. The primer surfacer coat is applied between

the prime coat and topcoat. An anti-chip coating applied to main body parts (e.g"

rocker panels, bottom of doors and fenders, and leading edge ofroof) is a primer

surfacer coat. The primer surfacer coat is also referred to as a "guide coat."

"Primer surfacer coat" means, for purposes of 35 III. Adm. Code J2af!-218,

Subpart HH and J2af!-2 J9, Subpart HH, a coating applied to motor vehicles,

mobile equipment, or their parts and components at motor vehicle refinishing

operations that fills in surface imperfections and builds a thickness in order to

allow sanding.

£1 "Primer surfacer coat" means, for purposes 005 JlI. Adm. Code Sections

218.204(a)(2) and 219.204(a)(2), an intermediate protective coating applied over

the e1ectrodeposition primer and under the topcoat. Primer surfacer provides

adhesion, protection, and appearance properties to the total finish. Primer

surfacer may also be called guide coat or surfacer. Primer surfacer operations

may include other coatings(s) (e.g., anti-chip, lower-body anti-chip, chip-resistant

edge primer, spot primer, blackout, deadener, interior color, basecoat replacement

coating, etc.) that are applied in the same spray booth(s).

(Source: Amended at 34 III. Reg. __, effective~

Section 211.5400 Red Coating
136

"Red coating" means, for purposes oDS III. Adm. Code Parts 218 and 219, a coating that meets

all ofthe following criteria:

D!l Yellow Iimit: the hue of hostaperm scarlet;

(Ql Blue limit: the hue of monastral red-violet;

ill Lightness limit for metallics: 35 percent aluminum flake;

@ Lightness limit for solids: 50 percent titanium dioxide white;

W Solid reds: hue angle of-11 to 38 degrees and maximum lightness of 23 to 45

units; and

ill Metallic reds: hue angle of-16to 35 degrees and maximum lightness of28 to 45

units.

These criteria are based on Cielab color space, 0/45 geometry, For spherical geometry,

specular included, the upper limit is 49 units.

(Source: Added at 34 III. Rcg.-'effective---.J

Section 211,5520 Reinforced Plastic Composite

"Reinforced plastic composite" means, for purposes oD5 III. Adm. Code Parts 218 and 219, a

composite material consisting of plastic reinforced with fibers.

(Source: Added at 34 III. Reg. __, effective---.J

Section 21 \,5550 Repair Coat

t1Repair coatII means~,

!!l Withwitlt respect to coating wood furniture, coatings used to correct

imperfections or damage to furniture surface~o

b) For purposes of 35 III. Adm. Code Sections 218.204(9) and 219.204(9), a coat

used to re-coat portions of a previously coated product that has sustained

mechanical damage to the coating following normal coating operations.

(Source: Amended at 34 III. Reg, __, effective---.J

Section 21\,5800 Rubber
137

"Rubber" means. for purposes of Subparts JJ of 35 III. Adm. Code 218 and 219, any natural or

manmade rubber substrate, including but not limited to, styrene-butadiene rubber,

polychloroprene (neoprene). butyl rubber. nitrile rubber, chlorosulfonated polyethylene and

ethylene propylene diene terpolymer.

(Source: Added at 34 III. Reg. __, effective----.J

Section 211.5890 Sealer

ill Except for purposes of35 III. Adm. Code 218.204(a) and (q) and 219.204(a) and

[qL"sealer~" means a coating containing binders thatwhi€flseals wood prior

to the application ofthe subsequent coatings~~

!ll For purposes of35 III. Adm. Code Sections 218.204(a) and (q), and 219.204(a)

and (q), "sealer" means a high viscosity material generally, but not always,

applied in the paint shop after the body has received an electrodeposition primer

coating and before the application ofsubsequent coatings (e.g., primer-surfacer).

The primary purpose ofsealer is to fill body joints completely so that there is no

intrusion of water. gases. or corrosive materials into the passenger area ofthe

body compartment. These materials are also referred to as sealant, sealant primer,

or caulk.

(Source: Amended at 34 III. Reg. __, effcctive----.J

Section 211.5985 Sheet Rubber Lining Installation

"Shect rubber lining installation" means. for purposes 0[35111. Adm. Code Parts 218 and 219.

the process of applying sheet rubber liners by hand to metal or plastic substrates to protect the

undcrlying substrate from corrosion or abrasion. These operations also include laminating sheet

rubber to fabric by hand.

(Source: Addcd at 34111. Reg. __, effective----.J

Section 211.5987 Shock-Free Coating

"Shock-free coating" means. for purposes of 35 III. Adm. Code Sections Parts 218 and 219, a

coating applied to electrical components to protect the user from electric shock. The coating has

characteristics of being of low capacitance and high' resistance, and having resistance to breaking

down under high voltage.

(Source: Added at 34111. Reg. __, effective----.J

Section 211.6012 Silicone-Release Coating
138

"Silicone-release coating" means, for purposes of35 III. Adm. Code Parts 218 and 219, any

coating that contains silicone resin and is intended to prevent food from sticking to metal

surfaces such as baking pans.

(Source: Added at 34111. Reg. __, effective~

Section 211.6015 Single-Ply Roof Membrane

"Single-ply roof membrane" means. for purposes 0[35111. Adm. Code Parts 218 and 219, a

prefabricated single sheet of rubber. normally ethylene-propylenediene terpolymer, that is field

applied to a building roof using one layer of membrane material. Single-ply roof membrane does

not include membranes prefabricated from EPDM.

(Source: Added'at 34 Ill. Reg. __, cffective~

Section 211.6017 Single-Ply Roof Membrane Adhesive Primer

"Single-ply roof membrane adhesive primer" means. for purposes of 35 III. Adm. Code Parts 218

and 219, any primer labeled for use to e1ean and promote adhesion ofthe single-ply roof

membrane seams or splices prior to bonding.

(Source: Added at 34 Ill. Reg. __, effective~

Section 211.6020 Single-Ply Roof Membrane Installation and Repair Adhesive

"Single-ply roof membrane installation and repair adhesive" means, for purposes 0[35 III. Adm.

Code Parts 218 and 219, any adhesive labeled for use in the installation or repair ofsingle-ply

roof membrane. Installation ineludes, as a minimum. attaching the edge of the membrane to the

edge ofthe roof and applying flashings to vents, pipes. and ducts that protrude through the

membrane. Repair includes gluing the edges of A-4 torn membrane together, attaching a patch

over a hole, and reapplying flashings to vents. pipes, or ducts installed through the membrane.

(Source: Added at 34 Ill. Reg.-'effective~

Section 211.6063 Solar-Absorbent Coating

"Solar-absorbent coating" means, for purposes of 35 III. Adm. Code Parts 218 and 219. a coating

that has as its prime purpose the absorption ofsolar radiation.

(Source: Added at 34 III. Reg. __, effective~

Section 211,6065 Solids Turnover Ratio (RTl
139

"Solids turnover ratio CRT)" or "Solids RI" means, for purposes of35 III. Adm. Code Parts 218

and 219, the ratio of total volume of coating solids that is added to the EDP system in a calendar

month to the total volume design capacity of the EDP system,

(Source: Added at 34 Ill. Reg. __' effective--->

Section 211,6400 Stencil Coat

"Stencil coat" means~

a) Prior to May L 20I2~, a coating that is applied over a stencil on a plastic part

at a thickness of I mil or less of coating solids. Stencil coats are most frequently

letters, numbers, or decorative designs~,

b) On and after May I, 20 12~, an ink or pigmented coating that is rolled or

brushed onto a template or stamp in order to add identifying letters, symbols,

and/or numbers,

(Source: Amended at 34 III. Reg, __, effective--->

Section 211,6427 Structural Glazing

"Structural glazing" means, for purposes 0[35 Ill. Adm. Code Parts 218 and 219, a process that

includes the application of adhesive to bond glass, ceramic, metal, stone, or composite panels to

exterior building frames.

(Source: Added at 34 Ill. Reg. __, effective--->

Section 211,6460 Subfloor

"Subfloor" means, for purposes of35 III. Adm. Code Parts 218 and 219, subflooring material

over floor joists, including any load bearing joists. Subflooring is covered by a finish surface

material.

(Source: Added at 34 Ill, Reg, __, effective--->

Section 211,6585 Thin Metal Laminating Adhesive

"Thin metal laminating adhesive" means, for purposes of 35 111. Adm, Code Parts 218 and 219,

any adhesive intended by the manufacturer for use in bonding multiple layers ofmetal to metal

or metal to plastic in the production of electronic or magnetic components in which the thickness

of the bond lineCs) is less than 0,25 millimeters.

(Source: Added at 34 III. Reg. __, effective--->
140

Section 211.6640 Tire Repair

"Tire repair" means, for purposes of35 Ill. Adm, Code Parts 218 and 219, a process that includes

expanding a hole, tear, fissure, or blemish in a tire casing by grinding or gouging, applying

adhesive, and fill ing the hole or crevice with rubber.

(Source: Added at 34111. Reg, __, effective~

Section 211.6670 Topcoat

"Topcoat" means~

Except as used in 35 JIl. Adm, Code 218.204(a)(2) and (g)(5) and 219,204(a)(2) and

(g)(5), a coating applied to a substrate in a multiple coat operation other than prime coat,

primer surfacer coat or final repair coat;"

For purposes of Sections 218,204(a)(2) and 219.204(a)(2), the final coaling system

applied to provide the final color and/or a protective finish. The topcoat may be a

monocoat color or basecoat/clearcoat system, In-line repair and two-tone are part of

topcoat;

For purposes of Sections 218.204(g)(5) and 219.204(g)(5), any final coating applied to

the interior or exterior of a pleasure craft.

(Source: Amended at 34 Ill, Reg. __, effectjve~

Section 211.6690 Topcoat Operation

"Topcoat operation" means the application areasarea(s), flash-off areasareafs1, and ovensoven(s)

used to apply and dry or cure the topcoat (except final off-line repair) on automobile or lightduty truck bodies or body parts on a single assembly line. A topcoat operation may include other

coatings (e.g.. blackout, interior color. etc.) that are applied in the same spray booths.

(Source: Amended at 34 Ill. Reg. __, effective~

Section 211.6720 Touch-Up Coating

"Touch-up coating" means~

Except as used in 35 Ill. Adm. Code 2] 8.204(g) and 219.204(g), for purposes of motor

vehicle refinishing operations, a coating applied by brush or hand held, non-refillable

aerosol cans to repair minor surface damage and imperfections;"

For purposes of Sections 218.204(g) and 218.219(g), a coating used to cover minor

coating imperfections appearing after the main coating operation.
141

(Source: Amended at 34 Ill. Reg. __, effective~

Section 211.6740 Translucent Coating

"Translucent coating" means. for purposes of 35 III. Adm. Code Parts 218 and 219, a coating that

contains binders and pigment. and is formulated to form a colored. but not opaque. film.

(Source: Added at 34 III. Reg. __, effcctive~

Section 211.6780 Trunk Interior Coating

"Trunk interior coating" means. for purposes of 35 III. Adm. Code Parts 218 and 219. a coating

outside ofthe primer-surfacer and topcoat operations applied to the trunk interior to provide chip

protection.

(Source: Added at 34 III. Reg. __. effective~

Section 211.6825 Underbody Coating

"Underbody coating" means. for purposes of 35 III. Adm. Code Parts 218 and 2] 9, a coating

applied to the undercarriage or firewall to prevent corrosion and/or provide chip protection.

(Source: Added at 34 III. Reg. __, effective~

Section 211.6885 Vacuum Metalizing Coating

"Vacuum mctalizing coating" means:

For purposes of 35 Ill. Adm. Code 218.204(q)(]) and (q)(2) and 219.204(q)(]) and (q)(2),

the undercoat applied to the substrate on which the metal is dcposited or the overcoat

applied directly to the metal film;

For purposes 0[35 Ill. Adm. Code 218.204(9)(3) and (q)(4) and 219.204(q)(3) and (q)(4),

the topcoat and basecoat used in a vacuum-metalizing operation.

(Source: Added at 34 III. Reg. __, effective~

Section 211.7220 Waterproof Resorcinol Glue

"Waterproofresorcinol glue" means. for purposes of35 III. Adm. Code Parts 218 and 219, a

two-part resorcinol-resin-based adhesive designed for applications where the bond line must be

resistant to conditions of continuous immersion in fresh or salt water.

(Source: Added at 34 Ill. Reg. __, effective~
142

Section 211.7240 Weatherstrip Adhesive

"Weatherstrip adhesive" means, for purposes of Subparts F of35 Ill. Adm. Code 218 and 219, an

adhesive, used at an automobile or light-duty truck assembly coating facility, applied to

weatherstripping materials for the purpose of bonding the weatherstrip material to the surface of

the vehicle.

(Source: Added at 34 Ill. Reg. __, effective------l

TITLE 35: ENVIRONMENTAL PROTECTION

SUBTITLE B: AIR POLLUTION

CHAPTER I: POLLUTION CONTROL BOARD

SUBCHAPTER c: EMISSIONS STANDARDS AND

LIMITATIONS FOR STATIONARY SOURCES

PART218

ORGANIC MATERIAL EMISSION STANDARDS AND

LIMITATIONS FOR THE CHICAGO AREA

SUBPART A: GENERAL PROVISIONS

Section

218.100

218.101

218.102

218.103

218.1 04

218.105

218.106

2] 8.107

218.108

218.109

218.110

218.11 ]

218.112

218.113

218.114

Section

Introduction

Savings Clause

Abbreviations and Conversion Factors

Applicability

Definitions

Test Methods and Procedures

Compliance Dates

Operation ofAfterburners

Exemptions, Variations, and Alternative Means ofControl or Compliance

Determinations

Vapor Pressure ofYolatile Organic Liquids

Vapor Pressure ofOrganic Material or Solvent

Vapor Pressure ofVolatile Organic Material

Incorporations by Reference

Monitoring for Negligibly-Reactive Compounds

Compliance with Permit Conditions

SUBPART B: ORGANIC EMISSIONS FROM STORAGE

AND LOADING OPERATIONS
218.119

218.120

218.121

218.122

218.123

218.124

218.125

218.126

218.127

218.128

218.129

143

Applicability for VOL

Control Requirements for Storage Containers of VOL

Storage Containers of VPL

Loading Operations

Petroleum Liquid Storage Tanks

External Floating Roofs

Compliance Dates

Compliance Plan (Repealed)

Testing VOL Operations

Monitoring VOL Operations

Reeordkeeping and Reporting for VOL Operations

SUBPART C: ORGANlC EMlSSIONS FROM MISCELLANEOUS EQUIPMENT

Section

218.141

218.142

218.143

218.144

Section

218.181

218.182

218.183

218.184

218.185

218.186

Section

218.204

218.205

218.206

218.207

218.208

218.209

218.210

218.211

218.2l2

218.213

218.214

Separation Operations

Pumps and Compressors

Vapor Blowdown

Safety Relief Valves

SUBPART E: SOLVENT CLEANING

Solvent Cleaning in General

Cold Cleaning

Open Top Vapor Degreasing

Conveyorized Degreasing

Compliance Schedule (Repealed)

Test Methods

SUBPART F: COATING OPERATIONS

Emission Limitations

Daily-Weighted Average Limitations

Solids Basis Calculation

Alternative Emission Limitations

Exemptions from Emission Limitations

Exemption from General Rule on Use of Organic Material

Compliance Schedule

Recordkeeping and Reporting

Cross-Line Averaging to Establish Compliance for Coating Lines

Recordkeeping and Reporting for Cross-Line Averaging Participating Coating

Lines

Changing Compliance Methods
218.215

218.216

218.217

218.219

Section

218.301

218.302

218.303

218.304

Section

218.401

218.402

218.403

218.404

218.405

218.406

218.407

218.408

218.409

218.410

218.411

Section

218.421

218.422

218.423

218.424

218.425

218.426

218.427

218.428

218.429

218.430

144

Wood Furniture Coating Averaging Approach

Wood Furniture Coating Add-On Control Use

Wood Furniture Coating Work Practice Standards

Work Practice Standards for Automobile and Light-Dutv Truck Assembly

Coatings and Miscellaneous Metal and Plastic Parts Coatings

SUBPART G: USE OF ORGANIC MATERIAL

Use ofOrganic Material

Alternative Standard

Fucl Combustion Emission Units

Operations with Compliance Program

SUBPART H: PRINTING AND PUBLISHlNG

Flexographic and Rotogravure Printing

Applicability

Compliance Schedule

Recordkeeping and Reporting

Lithographic Printing: Applicability

Provisions Applying to Heatset Web Offset Lithographic Printing Prior to March

15,1996

Emission Limitations and Control Requirements for Lithographic Printing Lines

On and After March 15, 1996

Compliance Schedule for Lithographic Printing On and After March 15, 1996

Testing for Lithographic Printing On and After March 15, 1996

Monitoring Requirements for Lithographic Printing

Recordkeeping and Reporting for Lithographic Printing

SUBPART Q: SYNTHETIC ORGANIC CHEMICAL

AND POLYMER MANUFACTURING PLANT

General Requirements

Inspection Program Plan for Leaks

Inspection Program for Leaks

Repairing Leaks

Recordkeeping for Leaks

Report for Leaks

AIternative Program for Leaks

Open-Ended Valves

Standards for Control Devices

Compliance Date (Repealed)
218.431

218.432

218.433

218.434

218.435

218.436

Section

218.441

218.442

218.443

218.444

218.445

218.446

218.447

218.448

218.449

218.450

218.451

218.452

218.453

Section

218.461

218.462

218.463

218.464

218.465

218.466

Section

218.480

218.481

218.482

218.483

218.484

218.485

145

Applicability

Control Requirements

Performance and Testing Requirements

Monitoring Requirements

Recordkceping and Reporting Requirements

Compliance Date

SUBPART R: PETROLEUM REFINING AND

RELATED INDUSTRIES; ASPHALT MATERIALS

Petroleum Refinery Waste Gas Disposal

Vacuum Producing Systems

Wastewater (Oil/Water) Separator

Process Unit Turnarounds

Leaks: General Requirements

Monitoring Program Plan for Leaks

Monitoring Program for Leaks

Rccordkeeping for Leaks

Reporting for Leaks

Altcrnative Program for Leaks

Sealing Device Requirements

Compliance Schedule for Leaks

Compliance Dates (Repealed)

SUBPART S: RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS

Manufacture of Pneumatic Rubber Tircs

Green Tire Spraying Operations

Alternative Emission Reduction Systems

Emission Testing

Compliance Dates (Repealed)

Compliance Plan (Repealed)

SUBPART T: PHARMACEUTICAL MANUFACTURING

Applicability

Control ofReactors, Distillation Units, Crystallizers, Centrifuges and Vacuum

Dryers

Control ofAir Dryers, Production Equipment Exhaust Systems and Filters

Material Storage and Transfer

In-Process Tanks

Leaks
218.486

218.487

218.488

218.489

Section

218.500

218.501

218.502

218.503

218.504

218.505

218.506

218.520

218.521

218.522

218.523

218.524

218.525

218.526

218.527

Section

218.541

Section

218.561

218.562

218.563

Section

218.581

218.582

218.583

218.584

218.585

146

Other Emission Units

Testing

Monitoring for Air Pollution Control Equipment

Recordkeeping for Air Pollution Control Equipment

SUBPART V: BATCH OPERATIONS AND AIR OXIDATION PROCESSES

Applicability for Batch Operations

Control Requirements for Batch Operations

Determination of Uncontrolled Total Annual Mass Emissions and Average Flow

Rate Values for Batch Operations

Performance and Testing Requirements for Batch Operations

Monitoring Requirements for Batch Operations

Reporting and Recordkeeping for Batch Operations

Compliance Date

Emission Limitations for Air Oxidation Processes

Definitions (Repealed)

Savings Clause

Compliance

Determination ofApplicability

Emission Limitations for Air Oxidation Processes

Testing and Monitoring

Compliance Date (Repealed)

SUBPART W: AGRICULTURE

Pesticide Exception

SUBPART X: CONSTRUCTION

Architectural Coatings

Paving Operations

Cutback Asphalt

SUBPART Y: GASOLINE DISTRIBUTION

Bulk Gasoline Plants

Bulk Gasoline Terminals

Gasoline Dispensing Operations - Storage Tank Filling Operations

Gasoline Delivery Vessels

Gasoline Volatility Standards
218.586

Section

218.601

218.602

218.603

218.604

218.605

218.606

218.607

218.608

218.609

218.610

218.6]]

218.612

218.613

Section

218.620

218.621

218.623

218.624

218.625

218.626

218.628

218.630

218.636

218.637

Section

218.640

218.642

218.644

147

Gasoline Dispensing Operations - Motor Vehicle Fueling Operations

SUBPART Z: DRY CLEANERS

Perchloroethylene Dry Cleaners (Repealed)

Applicability (Repealed)

Leaks (Repealed)

Compliance Dates (Repealed)

Compliance Plan (Repealed)

Exception to Compliance Plan (Repealed)

Standards for Petroleum Solvent Dry Cleaners

Operating Practices for Petroleum Solvent Dry Cleaners

Program.for Inspection and Repair of Leaks

Testing and Monitoring

Applicability for Petroleum Solvent Dry Cleaners

Compliance Dates (Repealed)

Compliance Plan (Repealed)

SUBPART AA: PAINT AND INK MANUFACTURING

Applicability

Exemption for Waterbase Material and Heatset-Offset Ink

Pennit Conditions (Repealed)

Open-Top Mills, Tanks, Vats or Vessels

Grinding Mills

Storage Tanks

Leaks

Clean Up

Compliance Schedule

Recordkeeping and Reporting

SUBPART BB: POLYSTYRENE PLANTS

Applicability

Emissions Limitation at Polystyrene Plants

Emissions Testing

SUBPART CC: POLYESTER RESIN PRODUCT MANUFACTURING PROCESS

Section

218.660

218.666

Applicability

Control Requirements
218667

218.668

218.670

218.672

Section

218.680

218.686

218.688

218.690

218.692

Section

218.720

218.722

218.726

218.727

218.728

218.729

218.730

Section

218.760

218.762

218.764

218.766

218.768

218.770

Section

218.780

218.782

218.784

218.786

218.787

218.788

218.789

148

•

Compliance Schedule

Testing

Recordkeeping and Reporting for Exempt Emission Units

Recordkeeping and Reporting for Subject Emission Units

SUBPART DD: AEROSOL CAN FILLING

Applicability

Control Requirements

Testing

Recordkeeping and Reporting for Exempt Emission Units

Recordkeeping and Reporting for Subject Emission Units

SUBPART FF: BAKERY OVENS (REPEALED)

Applicability (Repealed)

Control Requirements (Repealed)

Testing (Repealed)

Monitoring (Repealed)

Recordkeeping and Reporting (Repealed)

Compliance Date (Repealed)

Certification (Repealed)

SUBPART GG: MARINE TERMINALS

Applicability

Control Requirements

Compliance Certification

Leaks

Testing and Monitoring

Recordkeeping and Reporting

SUBPART HH: MOTOR VEHICLE REFINISHING

Emission Limitations

Alternative Control Requirements

Equipment Specifications

Surface Preparation Materials

Work Practices

Testing

Monitoring and Recordkeeping for Control Devices
218.790

218.791

218.792

218.875

218.877

218.879

218.881

218.883

218.886

Section

218.890

218.891

218.892

218.894

Section

218.900

218.901

218.902

218.903

218.904

Section

2] 8.920

218.923

218.926

218.927

218.928

218.929

Section

218.940

218.943

218.946

149

General Recordkeeping and Reporting (Repealed)

Compliance Date

Registration

Applicability of Subpart BB (Renumbered)

Emissions Limitation at Polystyrene Plants (Renumbered)

Compliance Date (Repealed)

Compliance Plan (Repealed)

Special Requirements for Compliance Plan (Repealed)

Emissions Testing (Renumbered)

SUBPART 1l: FIBERGLASS BOAT MANUFACTURING MATERIALS

Applicabilitv

Emission Limitations and Control Requirements

Testing and Monitoring Requirements

Recordkeeping and Reporting Requirements

SUBPART JJ: MISCELLANEOUS lNDUSTR1AL SOLVENTS

Applicability

Emissions Limitations and Control Requirements

Testing Requirements

Monitoring Requirements

Recordkeeping and Reporting Requirements

SUBPART PP: MISCELLANEOUS I'ABR1CATED PRODUCT

MANUFACTURING PROCESSES

Applicability

Permit Conditions (Repealed)

Control Requirements

Compliance Schedule

Testing

Cementable and Dress or Performance Shoe Leather

SUBPART QQ: MISCELLANEOUS FORMULATION

MANUI'ACTURlNG PROCESSES

Applicability

Permit Conditions (Repealed)

Control Requirements
218.947

218.948

Section

218.960

218.963

218.966

218.967

218.968

Section

2 I8.980

218.983

218.986

218.987

218.988

Section

218.990

218.991

150

Compliance Schedule

Testing

SUBPART RR: MISCELLANEOUS ORGANIC CHEMICAL

MANUFACTURING PROCESSES

Applicability

Permit Conditions (Repealed)

Control Requirements

Compliance Schedule

Testing

SUBPART IT: OTHER EMISSION UNITS

Applicability

Permit Conditions (Repealed)

Control Requirements

Compliance Schedule

Testing

SUBPART UU: RECORDKEEPING AND REPORTING

Exempt Emission Units

Subject Emission Units

2I8.APPENDIX A

218.APPENDIX B

218.APPENDIX C

2I8.APPENDIX D

218.APPENDIX E

218.APPENDIX G

218.APPENDIX H

List ofChemicals Defining Synthetic Organic Chemical and Polymer

Manufacturing

YOM Measurement Techniques for Capture Efficiency (Repealed)

Reference Methods and Procedures

Coefficients for the Total Resource Effectiveness Index (TRE) Equation

List ofAffected Marine Terminals

TRE Index Measurements for SOCMI Reactors and Distillation Units

Baseline YOM Content Limitations for Subpart F, Section 218.212

Cross-Line Averaging

AUTHORITY: Implementing Section 10 and authorized by Sections 27, 28, and 28.5 ofthe

Environmental Protection Act [4151LCS 5/10,27,28, and 28.5].

SOURCE: Adopted at R91-7 at 15 Ill. Reg. ]223 I, effective August ]6, 1991; amended in R91-

24 at 16 Ill. Reg. 13564, effective August 24, 1992; amended in R91-28 and R91-30 at 16 Ill.

Reg. 13864, effective August 24, 1992; amended in R93-9 at 17 Ill. Reg. 16636, effective

September 27, 1993; amended in R93-14 at 18 Ill. Reg. 1945, effective January 24, 1994;
151

amended in R94-12 at 18 Ill. Reg. 14973, effective September 21, 1994; amended in R94-15 at

18 Ill. Reg. 16392, effective October 25, 1994; amended in R94-16 at 18 III. Reg. J6950,

effective November 15, 1994; amended in R94-21, R94-31 and R94-32 at 19 Ill. Reg. 6848,

effective May 9,1995; amended in R94-33 at 19 Ill. Reg. 7359, effective May 22,1995;

amended in R96-13 at 20 Ill. Reg. 14428, effective October 17, 1996; amended in R97-24 at 21

111. Reg. 7708, effective June 9, 1997; amended in R97-31 at 22111. Reg. 3556, effective

February 2, 1998; amended in R98-16 at 22 Ill. Reg. 14282, effective July 16, 1998; amended in

R02-20 at 27111. Reg. 7283, effective April 8, 2003; amended in R04-12/20 at 30 Ill. Reg. 9684,

effective May 15,2006; amended in R06-21 at 31 Ill. Reg. 7086, effective April 30,2007;

amended in R08-8 at 32 Ill. Reg. 14874, effective August 26, 2008; amended in RI0-10 at 34 ILL

Reg. 5330", e.ffective March 23, 201J);"al11.e.nded in RIO-08 at 34111 Reg. 9069, effective June 25,

amended in RJ0-20 at 34 Ill. Reg. __, effective __.

SUBPART A: GENERAL PROVISIONS

Section 218,105 Test Methods and Procedures

a) Coatings, Inks and Fountain Solutions

The following test methods and procedures shall be used to determine

compliance of as applied coatings, inks, and fountain solutions with the

limitations set forth in this Part.

I) Sampling: Samples coHected for analyses shall be one-liter taken into a

one-liter container at a location and time such that the samplc will be

representative ofthe coating as applied (i.e., the sample shall include any

dilution solvent or other VOM added during the manufacturing process).

The container must be tightly sealed immediately after the sample is

taken. Any solvent or other VOM added after the sample is taken must be

measured and accounted for in the calculations in subsection (a)(3) ofthis

Section. For multiple package coatings, separate samples of each

component shall be obtained. A mixed sample shaH not be obtained as it

wiH cure in the container. Sampling procedures shall foHow the

guidelines presented in:

A) ASTM 03925-81 (1985) standard practice for sampling liquid

paints and related pigment coating. This practice is incorporated

by reference in Section 218,112 ofth is Part,

B) ASTM E300-86 standard practice for sampling industrial

chemicals. This practice is incorporated by referencc in Section

218.112 ofthis Part.

2) Analyses: The applicable analytical methods specified below shaH be

used to determine the composition of coatings, inks, or fountain solutions

as applied.
]52

A) Method 24 of 40 CFR 60, Appendix A, incorporatcd by reference

in Scction 218.112 of this Part, shall be used to determine the

YOM content and density of coatings. Ifit is demonstrated to the

satisfaction ofthe Agency and the USEPA that plant coating

formulation data are equivalent to Method 24 results, formulation

data may be used. In the event ofany inconsistency between a

Method 24 test and a facility's formulation data, the Method 24 test

will govern.

B) Method 24A of40 CFR !>aft-60, Appendix A, incorporated by

reference in Section 218.112 of this Part, shall be used to

determine the YOM content and density of rotogravure printing

inks and related coatings. If it is demonstrated to the satisfaction

ofthe Agency and USEPA that the plant coating formulation data

are equivalent to Method 24A results, formulation data may be

used. In the event of any inconsistency between a Method 24A

test and formulation data, the Method 24A test will govern.

C) The following ASTM methods are the analytical procedures for

determining YOM:

i) ASTM DI475-85: Standard test method for density of

paint, varnish, lacquer and related products. This test

method is incorporated by reference in Section 218.112 of

this Part.

ii) ASTM D2369-87: Standard test method for volatile

content of a coating. This test method is incorporated by

reference in Section 218.1 12 ofthis Part.

iii) ASTM D3792-86: Standard test method for water content

of water-reducible paints by direct injection into a gas

chromatograph. This test method is incorporated by

reference in Section 218.112 ofthis Part.

iv) ASTM D4017-81 (1987): Standard test method for water

content in paints and paint materials by the Karl Fischer

method. This test method is incorporated by reference in

Section 218.112 ofthis Part.

v) ASTM D4457-85: Standard test method for determination

of dichloromethane and 1, I, I, trichloroethane in paints and

coatings by direct injection into a gas chromatograph. (The

procedure delineated above can be used to develop
153

protocols for any compounds specifically exempted from

the definition of YOM.) This test method is incorporated by

reference in Section 218.112 ofthis Part.

vi) ASTM D2697-86: Standard test method for volume nonvolatile matter in clear or pigmented coatings. This test

method is incorporated by reference in Section 218.112 of

this Part.

vii) ASTM 03980-87: Standard practice for interlaboratory

testing of paint and related materials. This practice is

incorporated by reference in Section 218.112 ofthis Part.

viii) ASTM E180-85: Standard practice for determining the

precision data of ASTM methods for analysis of and testing

of industrial chemicals. This practice is incorporated by

referencc in Section 218.112 of this Part.

ix) ASTM 02372-85: Standard method ofseparation of

vehicle from solvent-reducible paints. This method is

incorporated by reference in Section 218.112 ofthis Part.

0) Use of an adaptation to any ofthe analytical methods specified in

subsections (a)(2)(A), (B), and (C) ofthis Section may not be used

unless approved by the Agency and USEPA. An owner or

operator must submit sufficient documentation for the Agency and

USEPA to find that the analytical methods specified in subsections

(a)(2)(A), (B), and (C) ofthis Section will yield inaccurate results

and that the proposed adaptation is appropriate.

3) Calculations: Calculations for detennining the YOM content, water

content and the content of any compounds which are specifically

exempted from the definition ofVOM of coatings, inks and fountain

solutions as applied shall follow the guidance provided in the following

documents:

A) "A Guide for Surface Coating Calculation", EPA-340/l-86-016,

incorporated by reference in Section 218.112 ofthis Part.

B) "Procedures for Certifying Quantity of Volatile Organic

Compounds Emitted by Paint, Ink and Other Coatings" (revised

June 1986), EPA-450/3-84-0 19, incorporated by reference in

Section 218.112 ofthis Part.
154

C) "A Guide for Graphic Arts Calculations", August 1988, EPA34011-88-003, incorporatcd by reference in Section 218.112 of this

Part.

b) Automobile or Light-Duty Truck Test Protocol

1) The protocol for testing, including determining the transfer efficiency of

coating applicators, at primer surfacer operations and topcoat operations at

an automobile or light-duty truck assembly source shall follow the

procedures in thc following:

Al Prior to Mav 1. 20 12~: "Protocol for Determining the Daily

Volatile Organic Compound Emission Rate of Automobile and

Light-Duty Truck Topcoat Operations" ("topcoat protocol"),

December ]988, EPA-450/3-88-0I8, incorporated by reference in

Section 218.112 ofthis Part.

ill. On and after May 1. 20 12~: "Protocol for Determining the

Daily Volatile Organic Compound Emission Rate ofAutomobile

and Light-Duty Truck Primer-Surfacer and Topcoat Operations"

(topcoat protocol). September 2008. EPA-453/R-08-002,

incorporated by reference in Section 218.1 12 ofthis Part.

2) Prior to testing pursuant to the applicable topcoat protocol, the owner or

operator of a coating operation subject to the topcoat or primer surfacer

limit in SectionSeetisHs 218.204(a).Q..lliD.(2) SF 2 J8.204 (a)~,

(a)(2)(B), (a)(2)(C). or (a)(2)(E) shall submit a detailed testing proposal

specifying the method by which testing will be conducted and how

compliance will be demonstrated consistent with the applicable topcoat

protocol. The proposal shall include, at a minimum, a comprehensive plan

(including a rationale) for determining the transfer efficiency at each booth

through the use ofin-plant or pilot testing, the selection of coatings to be

tested (for the purpose of determining transfer efficiency) including the

rationalc for coating groupings, the method for determining the analytic

VOM content of as applied coatings and the formulation solvent content

of as applied coatings, and a description ofthe records of coating VOM

content as applied and coating's usage, thatwlHefl will be kept to

demonstrate compliancc. Upon approval ofthe proposal by the Agency

and USEPA, the compliance demonstration for a coating line may

proceed.

c) Capture System Efficiency Test Protocols

I) Applicability
ISS

The requirements ofsubsection (c)(2) ofthis Section shall apply to all

YOM emitting process emission units employing capture equipment (e.g.,

hoods, ducts), except those cases noted below.

A) If an emission unit is equipped with (or uses) a permanent total

enclosure (PTE) that meets Agency and USEPA specifications,

and which directs all YOM to a control device, then the emission

unit is exempted from the requirements described in subsection

(c)(2) ofthis Section. The Agency and USEPA specifications to

determine whether a structure is considered a PTE are given in

Method 204 of Appendix M of40 CFR 51, incorporated by

reference in Section 218.1 12 ofthis Part. In this instance, the

capture efficiency is assumed to be J00 percent and the emission

unit is still required to measure control efficiency using appropriate

test methods as specified in subsection (d) ofthis Section.

B) If an emission unit is equipped with (or uses) a control device

designed to collect and recover YOM (e.g., carbon adsorber), an

explicit measurement of capture efficiency is not necessary

provided that the conditions given below are met. The overall

control ofthe system can bc determined by directly comparing the

input liquid YOM to the recovered liquid YOM. Thc general

procedure for use in this situation is given in 40 CFR 60.433,

incorporated by reference in Section 218.112 ofthis Part, with the

following additional restrictions:

i) Unless otherwise specified in subsection (c)(1)(B)(ii)

eeIBw, the owner or operator shall obtain data cach

operating day for the solvent usage and solvcnt recovery to

permit the determination ofthe solvent recovery efficiency

ofthe system each operating day using a 7-day rolling

period. Thc recovery cfficiency for each operating day is

computed as thc ratio ofthe total recovered solvent for that

day and the most recent prior 6 operating days to thc total

solvent usage for the same 7-day period used for the

recovered solvent, rather than a 30-day weighted average as

given in 40 CFR 60.433 incorporated by reference at

Section218.J 12 ofthis Part. This ratio shall be expressed

as a percentage. Thc ratio shall be computed within 72

hours following each 7-day period. A source that believes

that thc 7-day rolling period is not appropriate may use an

alterative multi-day rolling period not to excecd 30 days,

with thc approval ofthe Agcncy and USEPA. In addition,

the criteria in subsection (c)(1 )(B)(iii) or subsection

(c)(I)(B)(iv) belew-must be met.
ii)

iii)

iv)

156

The owner or operator ofthe source engaged in printing

located at 350 E. nnd Street, Chicago, Illinois, shall obtain

data each operating day for the solvent usage and solvent

recovery to permit the determination ofthe solvent

recovery efficiency of the system each operating day using

a 14-day rolling period. The recovery efficiency for each

operating day is computed as the ratio ofthe total recovered

solvent for that day and the most recent prior 13 operating

days to the total solvent usage for the same 14-day period

used for the recovered solvent, rather than a 30-day

weighted average as given in 40 CFR 60,433, incorporated

by reference in Section 218.112 ofthis Part. This ratio

shall be expressed as a percentage. The ratio shall be

computed within J7 days following each 14-day period. In

addition, the criteria in subsection (c)(1)(B)(iii) or

subsection (c)(l)(B)(iv) belew-must be met.

The solvent recovery system (i.e., capture and control

system) must be dedicated to a single coating line, printing

line, or other discrete activity that by itself is subject to an

applicable YOM emission standard, or

Ifthe solvent recovery system controls more than one

coating line, printing line or other discrete activity that by

itself is subject to an applicable YOM emission standard,

the overall control (i.e., the total recovered YOM divided

by the sum ofliquid YOM input from all lines and other

activities venting to the control system) must meet or

exceed the most stringent standard applicable to any line or

other discrete activity venting to the control system.

2) Capture Efficiency Protocols

The capture efficiency of an emission unit shall be measured using one of

the protocols given below. Appropriate test methods to be utilized in

each ofthe capture efficiency protocols are described in Appendix M of

40 CFR 51, incorporated by reference at Section 2] 8.112 ofthis Part. Any

error margin associated with a test method or protocol may not be

incorporated into the results of a capture efficiency test. Ifthese

techniques are not suitable for a particular process, then an alternative

capture efficiency protocol may be used, pursuant to the provisKms of

Section 218.108(b) ofthis Part.

A) Gas/gas method using temporary total enelosure (ITE). The

Agency and USEPA specifications to determine whether a
157

temporary enclosure is considered a TIE are given in Mcthod 204

of Appendix M of40 CFR 51, incorporated by reference in Section

218.1 J2 of this Part. The capture efficiency equation to be used

for this protocol is:

where:

CE

Gw =

Fw =

Capture efficiency, decimal fraction;

Mass of YOM captured and delivered to control device

using a TIE;

Mass of uncaptured YOM that escapes from a TTE.

Method 204B or 204C contained in Appendix M of40 CFR 5J,

incorporated by reference in Section 218.112 ofthis Part, is used to

obtain Gw. Method 204D in Appendix M of 40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part, is used to

obtain Fw•

B) Liquid/gas method using TIE. The Agency and USEPA

specifications to detennine whether a temporary enclosure is

considered a TIE are given in Method 204 of Appendix M of40

CFR 51, incorporated by reference in Section 218.1]2 ofthis Part.

The capture efficiency equation to be used for this protocol is:

where:

CE = Capture efficiency, decimal fraction;

L Mass of liquid YOM input to process emission unit;

Fw Mass of uncaptured YOM that escapes from a TTE.

Method 204A or 204F contained in Appendix M of 40 CFR 51,

incorporated by reference in Section 218.1 J2 ofthis Part, is used to

obtain L. Method 204 D in Appendix M of40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part, is used to

obtain Fw•

C) Gas/gas method using the building or room (building or room

enclosure), in which the affected coating line, printing line or other

emission unit is located, as the enclosure as determined by Method

204 of Appendix M of 40 CFR 51, incorporated by reference in

Section 218.112 of this Part, and in which "Fa" and "G" are
158

measured while operating only the affected line or emission unit.

All fans and blowers in the building or room must be operated as

they would under nonnal production. The capture efficiency

equation to be used for this protocol is:

where:

CE =

G =

FB =

Capture efficiency, decimal fraction;

Mass of YOM captured and delivered to control

device;

Mass of uneaptured YOM that escapes from building

enclosure.

Method 204B or 204C contained in Appendix M of40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part is used to

obtain G. Method 204E in Appendix M of40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part is used to

obtain Fa.

D) Liquid/gas method using the building or room (building or room

enclosure), in which the affected coating line, printing line or other

emission unit is located, as the enclosure as determined by Method

204 of Appendix M of40 CFR 51, incorporated by reference in

Section 218.112 ofthis Part, and in which "FB" and "L" are

measured while operating only the affected line or emission unit.

All fans and blowers in the building or room must be operated as

they would under normal production. The capture efficiency

equation to be used for this protocol is:

where:

CE = Capture efficicncy, decimal fraction;

L Mass ofliquid YOM input to process emission unit;

Fa = Mass of uncaptured YOM that escapes from building

enclosure.

Method 204A or 204F contained in Appendix M of 40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part is used to

obtain L. Method 204E in Appendix M of 40 CFR 51, incorporated

by reference in Section 2] 8.] 12 ofthis Part is used to obtain Fa.
159

E) Mass balance using Data Quality Objective (DQO) or Lower

Confidence Limit (LCL) protocol. For a liquid/gas input where an

owner or operator is using the DQO/LCL protocol and not using an

enclosure as described in Method 204 of Appendix M of 40 CFR

51, incorporated by reference in Section 218.1 12 ofthis Part, the

YOM content ofthe liquid input (L) must be determined using

Method 204A or 204F in Appendix M of40 CFR 51, incorporated

by reference in Section 218.112 of this Part. The YOM content of

the captured gas stream (G) to the control device must be

determined using Method 204B or 204C in Appendix M of 40

CFR 51, incorporated by reference in Section 218.112 ofthis Part.

The results of capture efficiency calculations (G/L) must satisfy the

DQO or LCL statistical analysis protocol as described in Section 3

of USEPA's "Guidelines for Determining Capture Efficiency,"

incorporated by reference atm Section 218.112 of this Part. Where

capture efficiency testing is done to determine emission reductions

for the purpose of establishing emission credits for offsets,

shutdowns, and trading, the LCL protocol cannot be used for these

applications. In enforcement cases, the LCL protocol cannot

confinm non-compliance; capture efficiency must be determined

using a protocol under subsection (c)(2)(A), (B), (C) or (D) ofthis

Section, the DQO protocol ofthis subsection (c)(2)(E), or an

alternative protocol pursuant to Section 218.1 08(b) ofthis Part.

BOARD NOTE: Where LCL was used in testing emission units

that are the subject of later requests for establishing emission

credits for offsets, shutdowns, and trading, prior LCL results may

not be relied upon to determine the appropriate amount of credits.

Instead, to establish the appropriate amount of credits, additional

testing may be required that would satisfy the protocol of Section

21 8. I05(c)(2)(A), (B), (C) or (D), the DQO protocol of Section

218.1 05(c)(2)(E), or an alternative protocol pursuant to Section

218.1 08(b) ofthis Part.

3) Simultaneous testing ofmultipJe lines or emission units with a common

control device. If an owner or operator has multiple lines sharing a

common control device, the capture efficiency ofthe lines may be tested

simultaneously, subject to the following provisions:

A) Multiple line testing must meet the criteria of Section 4 of

USEPA's "Guidelines for Determining Capture Efficiency, "

incorporated by reference at Section 2 I8.112 ofthis Part;

B) The most stringent capture efficiency required for any individual

line or unit must be met by the aggregate of lines or units; and
160

C) Testing of all the lines of emission units must be perfonned with

the same capture efficiency test protocol.

4) Recordkeeping and Reporting

A) All owners or operators affected by this subsection must maintain

a copy ofthe capture efficiency protocol submitted to the Agency

and the USEPA on file. All results ofthe appropriatc test methods

and capture efficiency protocols must be reported to the Agency

within 60 days afterefthe test date. A copy ofthe results must be

kept on file with the source for a period on years.

B) If any changes are made to capture or control equipment, then the

source is required to notifY the Agency and the USEPA ofthese

changes and a ncw test may be required by the Agency or the

USEPA.

C) The source must notifY the Agency 30 days prior to pcrfonning

any capture efficiency or control test. At that time, the source must

notifY the Agency which capture efficiency protocol and control

device test methods will be used. Notification of the actual date

and expected time oftesting must be submitted a minimum of 5

working days prior to the actual date ofthe test. The Agency may

at its discretion accept notification with shorter advance notice

provided that such arrangements do not interfere with the Agency's

ability to review the protocol or observe testing.

D) Sources utilizing a PTE must demonstrate that this enclosure meets

the requirements given in Method 204 in Appendix M of 40 CFR

51, incorporated by reference in Section 218.112 ofthis Part, for a

PTE during any testing oftheir control device.

E) Sources utilizing a TI'E must demonstrate that their TTE meets

the requirements given in Method 204 in Appendix M of 40 CFR

51, incorporated by reference in Section 218.112 ofthis Part, for a

TTE during testing oftheir control device. The source must also

provide documentation that the quality assurance criteria for a TTE

have been achieved.

F) Any source utilizing the DQO or LCL protocol must submit the

following information to the Agency with each test report:

i) A copy of all test methods, Quality Assurance/Quality

Control procedures, and calibration procedures to be used
161

from those described in Appendix M of 40 CFR 51,

incorporated by reference in Section 218.112 ofthis Part;

ii) A table with information on each sample taken, including

the sample identification and the YOM content ofthe

sample;

iii) The quantity ofmaterial used for each test run;

iv) The quantity of captured YOM for each test run;

v) The capture efficiency calculations and results for each test

run;

vi) The DQO and/or LCL calculations and results; and

vii) The Quality Assurance/Quality Control results, including

how often the instruments were calibrated, the calibration

results, and the calibration gases used.

d) Control Device Efficiency Testing and Monitoring

1) The control device efficiency shall be determined by simultaneously

measuring the inlet and outlet gas phase YOM concentrations and gas

volumetric flow rates in accordance with the gas phase test methods

specified in subsection (f) ofthis Section.

2) An owner or operator:

A) That uses an afterburner or carbon adsorber to comply with any

Section of Part 218 shall use Agency and USEPA approved

continuous monitoring equipment which is installed, calibrated,

maintained, and operated according to vendor specifications at all

times the control device is in use except as provided in subsection

(d)(3) ofthis Section. The continuous monitoring equipment must

monitor the following parameters:

i) For each afterburner which does not have a catalyst bed,

the combustion chamber temperature of each afterburner.

ii) For each afterburner which has a catalyst bed, commonly

known as a catalytic afterburner, the temperature rise

aeross each catalytic afterburner bed or YOM concentration

of exhaust.
162

iii) For each carbon adsorber, the YOM concentration of each

carbon adsorption bcd exhaust or the exhaust ofthe bed

next in sequence to be desorbed.

B) Must install, calibrate, operate and maintain, in accordance with

manufacturer's specifications, a continuous recorder on the

temperature monitoring device, such as a strip chart, recorder or

computer, having an accuracy of± 1 percent ofthe temperature

measured in degrees Celsius or ± 0.5° C, whichever is greater.

C) Of an automobile or light-duty truck primer surfacer operation or

topcoat operation subject to subsection (d)(2)(A)-abeve, shall keep

a separate record ofthe following data for thc control devices,

unless alternative provisions are set forth in a permit pursuant to

Title Y ofthe Clean Air Act:

i) For thermal afterburners for which combustion chamber

tcmperature is monitored, all 3-hour periods of operation in

which the average combustion temperature was more than

28°C (50°F) below the average combustion temperature

measured during the most recent perfonnance test that

demonstrated that the operation was in compliance.

ii) For catalytic afterburners for which temperature rise is

monitored, all 3-hour periods of operation in which the

average gas temperature before the catalyst bed is more

than 28°C (50°F) below the average gas temperature

immediately before the catalyst bed measured during the

most recent performance test that demonstrated that the

operation was in compliance.

iii) For catalytic afterburners and carbon adsorbers for which

YOM concentration is monitored, all 3-hour periods of

operation during which the average YOM concentration or

the reading of organics in the exhaust gases is more than 20

percent greater than the average exhaust gas concentration

or reading measured by the organic monitoring device

during the most recent detennination ofthe recovery

efficiency of a carbon adsorber or perfonnance test for a

catalytic afterburncr, which determination or test

demonstrated that the operation was in compliance.

3) An owner or operator that uses a carbon adsorber to comply with Section

218.40 I ofthis Part may operate the adsorber during periods of

monitoring equipment malfunction, provided that:
163

A) The owner or operator notifies in writing the Agency within, 10

days after the conclusion of any 72 hour period during which the

adsorber is operated and the associated monitoring equipment is

not operational, of such monitoring cquipment failure and provides

the duration of the malfunction, a description ofthe repairs made

to the equipment, and the total to date of all hours in the calendar

year during which the adsorber was operated and the associated

monitoring equipment was not operational;

B) During such period ofmalfunction the adsorber is operated using

timed sequences as the basis for periodic regeneration ofthe

adsorber;

C) The period ofsuch adsorber operation does not exceed 360 hours

in any calendar year without the approval ofthe Agency and

USEPA; and

D) The total of all hours in the calendar year during which the

adsorber was operated and the associated monitoring equipment

was not operational shall be reported, in writing, to the Agency and

USEPA by January 31 st ofthe following calendar year.

e) Overall Efficiency

I) The overall efficiency ofthe emission control system shall be determined

as the product ofthe capture system efficiency and the control devicc

efficiency or by the liquid/liquid test protocol as specified in 40 CFR

60.433, incorporated by reference in Section 218.112 ofthis Part, (and

revised by subsection (c)(l)(B) of this Section) for each solvcnt recovery

system. In those cases in which the overall efficiency is being determined

for an entire line, the capture efficiency used to calculate the product of

the capture and control efficiency is the total capture efficiency over the

entire line.

2) For coating lines which are both chosen by the owner or operator to

comply with Section 218.207(c), (d), (e), (t), or (g) ofthis Part by the

alternative in Section 218.207(b)(2) ofthis Part and meet the criteria

allowing them to comply with Section 218.207 ofthis Part instead of

Section 218.204 ofthis Part, the overall efficiency ofthe capture system

and control device, as determined by the test methods and procedures

specified in subsections (c), (d) and (e)(l) ofthis Section, shall be no less

than the equivalent overall efficiency which shall be calculated by the

following equation:
164

Where:

E = Equivalent overall efficiency ofthe capture system

and control device as a percentage;

YOM, = Actual YOM content of a coating, or the dailyweighted average YOM content oftwo or more

coatings (if more than one coating is used), as

applied to the subject coating line as determined by

the applicable test methods and procedures specified

in subsection (a) ofthis Section in units ofkg

VOMIl (Ib VOM/gal) of coating solids as applied;

YOM! = The YOM emission limit specified in Section

218.204 or 218.205 ofthis Part in units ofkg VOMIt

(Ib VOM/gal) of coating solids as applied.

f) Volatile Organic Material Gas Phase Source Test Methods.

The methods in 40 eFR J!afl-60, Appendix A, incorporated by refercnce in

Section 218.1 I2 ofthis Part delineated below shall be used to determine control

device efficiencies.

I) 40 eFR J!afl-60, Appendix A, Method 18, 25 or 25A, incorporated by

reference in Section 218.112 ofthis Part as appropriate to the conditions at

the site, shall be used to determine YOM concentration. Method selection

shall bc based on consideration ofthe diversity of organic species present

and their total concentration and on consideration ofthe potential presence

of interfering gases. Except as indicated in subsections (f)(l )(A) and (B)

below, the test shall consist ofthree separate runs, each lasting a minimum

of 60 minutes, unless the Agency and the USEPA determine that process

variables dictate shorter sampling times.

A) When the method is to be used to determine the efficiency of a

carbon adsorption system with a common exhaust stack for all the

individual adsorber vessels, the test shall consist ofthree separate

runs, each coinciding with one or more complete sequences

through the adsorption cycles of all the individual absorber vessels.

B) When the method is to be used to determine the efficiency of a

carbon adsorption system with individual exhaust stacks for cach

absorber vessel, each adsorber vessel shall be tested individually.

The test for each absorber vessel shall consist ofthree separate

runs. Each run shall coincide with one or more complete

absorption cycles.
165

2) 40 CFR PaFl-60, Appendix A, Method J or lA, incorporatcd by reference

in Section 218.112 ofthis Part, shall be used for sample and velocity

traverses.

3) 40 CFR J2aFl-60, Appendix A, Mcthod 2, 2A, 2C or 20, incorporated by

reference in Section 218.112 ofthis Part, shall be used for velocity and

volumetric flow rates.

4) 40 CFR J2aFl-60, Appendix A, Method 3, incorporated by reference in

Section 218.112 ofthis Part, shall be used for gas analysis.

5) 40 CFR J2aFl-60, Appcndix A, Method 4, incorporated by reference in

Section 218.112 ofthis Part, shall be used for stack gas moisture.

6) 40 CFR PaFl-60, Appendix A, Methods 2, 2A, 2C, 20, 3 and 4,

incorporated by reference in Section 218.112 ofthis Part, shall be

performed, as applicable, at least twice during each test run.

7) Use of an adaptation to any of the test methods specified in subsections

(t)(I), (2), (3), (4), (5) and (6) ofthis Section may not be used unless

approved by the Agency and the USEPA on a case by case basis. An

owner or operator must submit sufficient documentation for the Agency

and the USEPA to find that the test methods specified in subsections

(t)(1), (2), (3), (4), (5) and (6) ofthis Section will yield inaccurate rcsults

and that the proposed adaptation is appropriate.

g) Leak Detection Methods for Volatile Organic Material

Owners or operators required by this Part to carry out a leak detection monitoring

program shall comply with thc following requirements:

I) Leak Detection Monitoring

A) Monitoring shall comply with 40 CFR 60, Appendix A, Method

21, incorporatcd by reference in Section 218.112 ofthis Part.

B) The detection instrument shall meet the performance criteria of

Method 21.

C) The instrument shall be calibrated before use on each day of its use

by the methods specified in Method 21.

D) Calibration gases shall be:

i) Zero air (less than 1°ppm ofhydrocarbon in air); and
J66

ii) A mixture ofmethane or n-hexane and air at a

concentration of approximately, but no less than, 10,000

ppm methane or n-hexane.

E) The instrument probe shall be traversed around all potential leak

interfaces as close to the interface as possible as described in

Method 21.

2) When equipment is tested for compliance with no detectable emissions as

required, the test shall comply with the following requirements:

A) The requirements of subsections (g)(1 )(A) through (g)(1 )(E) ofthis

Section aW¥e-shali apply.

B) The background level shall be determined as set forth in Method

21.

3) Leak detection tests shall be performed consistent with:

A) "APTI Course SI 417 controlling Volatile Organic Compound

Emissions from Leaking Process Equipment", EPA-450/2-82-015,

incorporated by reference in Section 218.112 ofthis Part.

B) "Portable Instrument User's Manual for Monitoring VOC Sources",

EPA-340/1-86-015, incorporated by reference in Section 218.112

ofthis Part.

C) "Protocols for Generating Unit-Specific Emission Estimates for

Equipment Leaks ofVOC and VHAP", EPA-450/3-88-010,

incorporated by reference in Section 218.112 ofthis Part.

D) "Petroleum Refinery Enforcement Manual", EPA-340/1-80-008,

incorporated by reference in Section 2I 8.112 ofthis Part.

h) Bulk Gasoline Delivery System Test Protocol

I) The method for determining the emissions of gasoline from a vapor

recovery system are delineated in 40 CFR 60, Subpart XX, Section

60.503, incorporated by reference in Section 218.1 J2 ofthis Part.

2) Other tests shall be performed consistent with:

A) "Inspection Manual for Control of Volatile Organic Emissions

from Gasoline Marketing Operations: Appendix 0", EPA-340/I80-012, incorporated by reference in Section 218.112 ofthis Part.
167

B) "Control of Hydrocarbons from Tank Truck Gasolinc Loading

Terminals: Appendix A", EPA-450/2-77-026, incorporated by

reference in Section 218.112 ofthis Part.

i) Notwithstanding other requirements ofthis Part, upon request ofthe Agency

where it is necessary to demonstrate compliance, an owner or operator of an

emission unit which is subject to this Part shall, at his own expense, conduct tests

in accordance with the applicable tcst methods and procedures specific in this

Part. Nothing in this Section shall limit the authority ofthe USEPA pursuant to

the Clean Air Act, as amended, to require testing.

j) Stage II Gasoline Vapor Recovery Test Methods

The methods for determining the acceptable performance of Stage II Gasoline

Vapor Recovery System are delineated in "Technical Guidance-Stage II Vapor

Recovery Systems for Control of Vehicle Refueling Emissions at Gasoline

Dispensing Facilities," found at EPA 450/3-91-022b and incorporated by

reference in Section 218.112 ofthis Part. Specifically, the test methods are as

follows:

I) Dynamic Backpressure Test is a test procedure used to determine the

pressure drop (flow resistance) through balance vapor collection and

control systems (including nozzles, vapor hoses, swivels, dispenscr piping

and underground piping) at prescribed flow rates.

2) Pressure Decay/Leak Test is a test procedure used to quantify the vapor

tightness of a vapor collection and control system installed at gasoline

dispensing facilities.

3) Liquid Blockage Test is a test procedure used to detect low points in any

vapor collection and control system where condensate may accumulate.

(Source: Amended at 34 111. Reg. __, effective ----.J

Section 218.106 Compliance Dates

a) Except as otherwise provided in this Section or as otherwise provided in a specific

Subpart ofthis Part, compliance with the requirements of all rules is required by

July 1,1991, or September 1,1991, for all sources located in Cook, DuPage,

Kane, Lake, McHenry, or Will Counties, consistent with the appropriate

provisions of Section 218.1 03 ofthis Subpart.

b) Except as otherwise provided in this Section or as otherwise provided in a

specific Subpart ofthis Part, compliance with the requirements ofthis Part is

required by November 15, 1993, for all sources located in Aux Sable Township or
168

Goose Lake Township in Grundy County, or in Oswego Township in Kendall

County.

c) All emission units which meet the applicability requirements of Sections

218.402(a)(2), 218.611(b), 218.620(b), 218.660(a), 218.680(a), 218.920(b),

218.940(b), 218.960(b) or 218.980(b) ofthis Part, including emission units at

sources which are excluded from the applicability criteria of Sections

218.402(a)(1), 218.61 I(a), 218.620(a), 218.920(a), 218.940(a), 218.960(a), or

218.980(a) ofthis Part by virtue of permit conditions or other enforceable means,

must comply with the requirements of Subparts H, Z; AA, CC, DD, PP, QQ, RR

or IT ofthis Part, respectively, by March 15, 1995. Any owner or operator of an

emission unit which has already met the applicability requirements of Sections

218.402(a)(1), 218.611 (a), 21 8.620(a), 218.920(a), 218.940(a), 218.960(a)

218.980(a) ofthis Part on or by the effective date ofthis subsection is required to

comply with all compliance dates or schedules found in Sections 218.106(a) or

218.1 06(b), as applicable.

d) Any owner or operator of a source with an emission unit subject to the

requirements of Section 218.204(m)(2) or (m)(3) ofthis Part shall comply with

those requirements by March 25, 1995.

e) Any owner or operator ofa source subject to the requirements of Section

218.204(c)(2), 218.204(g)(2), or 218.204(h)(2) ofthis Part shall comply with the

applicable requirements in the applicable subsections, as well as all applicable

requirements in Sections 218.205 through 218.214 and 218.218, by May I, 20 II.

f) Any owner or operator of a source subject to the requirements of Section

21 8.204(p) ofthis Part shall comply with the requirements in Section 21 8.204(p),

as well as all applicable requirements in Sections 218.205 through 218.211,

218.214, and 218.217 by August 1,2010.

l@l Any owner or operator of a source subject to the requirements of Section

218.204(a)(2) or 218.204(q) ofthis Part shall comply with the applicable

requirements in those Sections, as well as all applicable requirements in Section

218.205 through 218.214 and 218.219. by May I. 2012~.

(Source: Amended at 34 Ill. Reg. __, effective---l

Section 218.112 Incorporations by Reference

The following materials are incorporated by reference and do not contain any subsequent

additions or amendments.

a) American Society for Testing and Materials, 100 Barr Harbor Drive, West

Conshohocken, PA 19428-9555:
169

I) ASTM 02879-86

2) ASTM 0323-82

3) ASTM 086-82

4) ASTM 0-369-69 (1971)

5) ASTM 0-396-69

6) ASTM 02880-71

7) ASTM 0-975-68

8) ASTM 03925-81 (1985)

9) ASTM E300-86

10) ASTM 01475-85

11) ASTM 02369-87

12) ASTM 03792-86

13) ASTM 04017-81 (1987)

14) ASTM 04457-85

15) ASTM 02697-86

16) ASTM 03980-87

17) ASTM E180-85

18) ASTM 02372-85

19) ASTM 097-66

20) ASTM E-168-67 (1977)

21) ASTM E-169-87

22) ASTM E-260-91
170

23) ASTM D2504-83

24) ASTM D2382-83

25) ASTM D323-82 (approved 1982)

26) ASTM D2099-00

b) Standard Industrial Classification Manual, published by Executive Office ofthe

President, Office of Management and Budget, Washington, D.C., 1987.

c) American Petroleum Institute Bulletin 2517, "Evaporation Loss From Floating

Roof Tanks", Second ed., February 1980.

d) 40 CFR 60 (July 1,1991) and 40 CFR 60, Appendix A, Method 24 (57 FR 30654,

July 10, 1992).

e) 40 CFR 61 (July I, 1991).

t) 40 CFR 50 (July I, 1991).

g) 40 CFR 51 (July I, 1991) and 40 CFR Faft-51, Appendix M, Methods 204-204F

(July 1,1999).

h) 40 CFR 52 (July 1,1991).

i) 40 CFR 80 (July I, 1991) and 40 CFR Faft-80, Appendixes D, E, and F (July I,

1993).

j) "A Guide for Surface Coating Calculation", July 1986, United States

Environmental Protection Agency, Washington, D.C., EPA-340/1-86-016.

k) "Procedures for Certifying Quantity of Volatile Organic Compounds Emitted by

Paint, Ink and Other Coating" (revised June 1986), United States Environmental

Protection Agency, Washington, D.C., EPA-450/3-84-019.

I) "A Guide for Graphic Arts Calculations", August 1988, United States

Environmental Protection Agency, Washington, D.C., EPA-340/l-88-003.

m) "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of

Automobile and Light-Duty Truck Topcoat Operations", December 1988, United

States Environmental Protection Agency, Washington, D.C., EPA-450/3-88-018.
171

n) "Control of Volatile Organic Emissions from Manufacturing of Synthesized

Pharmaceutical Products", December 1978, United States Environmental

Protection Agency, Washington, D.C., EPA-450/2-78-029.

0) "Control of Volatile Organic Compound Leaks from Gasoline Tank Trucks and

Vapor Collection Systems", December 1978, Appendix B, United States

Environmental Protection Agency, Washington, D.C., EPA-450/-78-051.

p) "Control of Volatile Organic Compound Emissions from Large Petroleum Dry

Cleaners", September J982, United States Environmental Protection Agency,

Washington, D.C., EPA-45013-82-009.

q) "APTI Course SI417 Controlling Volatile Organic Compound Emissions from

Leaking Process Equipment", 1982, United States Environmental Protection

Agency, Washington, D.C., EPA-45012-82-015.

r) "Portable Instrument User's Manual for Monitoring VOC Sources", June 1986,

United States Environmental Protection Agency, Washington, D.C., EPA-340/l86-01 5.

s) "Protocols for Generating Unit-Specific Emission Estimates for Equipment Leaks

ofVOC and VHAP", October 1988, Unites States Environmental Protection

Agency, Washington, D.C., EPA-450/3-88-01O.

t) "Petroleum Refinery Enforcement Manual", March 1980, United States

Environmental Protection Agency, Washington, D.C., EPA-340/l-80-008.

u) "Inspection Manual for Control of Volatile Organic Emissions from Gasoline

Marketing Operations: Appendix D", 1980, United States Environmental

Protection Agcncy, Washington, D.C., EPA-34011-80-012.

v) "Control ofHydrocarbons from Tank Truck Gasoline Loading Terminals:

Appendix A", December 1977, United States Environmental Protection Agency,

Washington, D.C., EPA-450/2-77-026.

w) "Technical Guidance - Stage]] Vapor Recovery Systems for Control of Vehicle

Refueling Emissions at Gasoline Dispensing Facilities", November 1991, United

States Environmental Protection Agency, Washington, D.C., EPA-450/3-91-022b.

x) California Air Resources Board, Compliance Division. Compliance Assistance

Program: Gasoline Marketing and Distribution: Gasoline Facilities Phase I & 11

(October 1988, rev. November 1993) (CARB Manual).
172

y) South Coast Air Quality Management District (SCAQMD), Applied Science &

Technology Division, Laboratory Services Branch, SCAQMD Method 309-91,

Detcrmination of Static Volatile Emissions (February 1993).

z) South Coast Air Quality Management District (SCAQMD), Applied Science &

Technology Division, Laboratory Services Branch, SCAQMD Method 312-91,

Determination of Percent Monomer in Polyester Resins (April 1996).

aa) "Guidelines for Detennining Capture Efficiency,", January 1995, Office of Air

Quality Planning and Standards, United States Environmental Protection Agency,

Research Triangle Park, NC.

bb) Memorandum "Revised Capture Efficiency Guidance for Control of Volatile

Organic Compound Emissions,", February, ]995, John S. Seitz, Director, Office

ofAir Quality Planning and Standards, United States Environmental Protection

Agency.

£f1 "Protocol for Determining the Daily Volatile Organic Compound Emission Rate

of Automobile and Light-Duty Truck Primer-Surfacer and Topcoat Operations",

September 2008. United States Environmental Protection Agency, Washington,

D.C., EPA-453/R-08-002.

iliJl 40 CFR 63, Subpart PPPP, Appendix A (2008).

£f1 46 CFR Subchapter 0 (2007).

ill 46 CFR Subchapter T (2008).

(Source: Amended at 34 III. Reg. __, effective-l

SUBPART F: COATING OPERATIONS

Section 218.204 Emission Limitations

Except as provided in Sections 218.205, 218.207, 218.208, 218.212, 218.215 and 218.216 of this

Subpart, no owner or operator of a coating line shall apply at any time any coating in which the

YOM content exceeds the following emission limitations for the specified coating. Except as

otherwise provided in subsections ll!1 (c), (g), (h),Jj}, (1),1& aOO-(p), and (g) ofthis Section,

compliance with the emission limitations marked with an asterisk in this Section is required on

and after March 15, 1996, and compliance with emission limitations not marked with an asterisk

is required until March 15, 1996. The following emission limitations are expressed in units of

YOM per volume of coating (m inus water and any compounds which are specifically exempted

from the definition ofVOM) as applied at each coating applicator, except where noted.

Compounds which are specifically exempted from the definition ofVOM should be treated as
173

water for the purpose of calculating the "less water" part ofthe coating composition.

Compliance with this Subpart must be demonstrated through the applicable coating analysis test

methods and procedures specified in Section 218.1 05(a) ofthis Part and the recordkeeping and

reporting requirements specified in Section 218.211 (c) ofthis Subpart except where noted.

(Note: The equation presented in Section 218.206 of this Part shall be used to calculate emission

limitations for determining compliance by add-on controls, credits for transfer efficiency,

emissions trades and cross-line averaging.) The emission limitations are as follows:

a) Automobile or Light-Duty Truck Coating

l.l Prior to May L 20J 2~:

Al-) Prime coat

ft~) Primer surface coat

kg/I

0.14

0.14*

1.81

1.81 *

Ib/gal

(1.2)

(1.2)*

(15.1)

(15.1)*

BOARD NOTEfNete: The primer surface coat limitation is in units of kg

(lbs) ofVOM per I (gal) of coating solids deposited. Compliance with the

limitation shall be based on the daily-weighted average from an entire

primer surfacer operation. Compliance shall be demonstrated in

accordance with the topcoat protocol refcrenced in Section

218.1 05(b)Jll(Al and the recordkeeping and reporting requirements

specified in Section 218.211(1). Testing to demonstrate compliance shall

be performed in accordance with the topcoat protocol and a detailed

testing proposal approved by the Agency and USEPA specifying the

method of demonstrating compliance with the protocol. Section 218.205

does not apply to the primer surfacer limitation.1

~;;) Topcoat kg/I

1.81

1.81 *

Ib/gal

(15.1)

(15.1)*

BOARD NOTEfNete: The topcoat limitation is in units ofkg (lbs) of

YOM per I (gal) of coating solids deposited. Compliance with the

limitation shall be based on the daily-weighted average from an entire

topcoat operation. Compliance shall be demonstrated in accordance with

the topcoat protocol referenced in Section 218.1 05(b)Jll(Al ofthis Part

and the recordkeeping and reporting requirements specified in Section

218.211 (I). Testing to demonstrate compliance shall be performed in

accordance with the topcoat protocol and a detailed testing proposal

approved by the Agency and USEPA specifying the method of

demonstrating compliance with the protocol. Section 218.205 ofthis Part

does not apply to the topcoat limitation·1
124)

174

Final repair coat kg/I

0.58

0.58*

Ib/gal

(48)

(4.8)*

Il On and after May 1. 2012~, subject automobile and light-duty truck

coating lines shall comply with the following limitations. These

limitations shall not applv to materials supplied in containers with a net

volume of 0.47 liters (16 oz) or less, or a net weight of 0.45 kg (1 Ib) or

less:

81 Electrodeposition primer (EDP) operations. For purposes ofthis

subsection (a)(2)(A), "electrodeposition" means a water-borne dip

coating process in which opposite clectrical charges are applied to

the substrate and the coating. The coating is attracted to the

substrate due to the electrochemical potential difference that is

created.

ill

When solids turnover ratio

(RT) is greater than or equal to

0.160

When RT is greater than or

equal to 0.040 and less than

0.160

kg YOM/!

coating

solids

applied

0.084 X

3500.160.RT

Ib YOM/gal

coating solids

applied

(0.084 x

350°. 160.\ x

8.34)

ill Primer surfacer operations

il YOM content limitation

kgYOMII

coating

solids

deposited

Ib YOM/gal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(8)0) shall be based on the daily-weighted average from

an entire primer surfacer operation. Compliance shall be

demonstrated in accordance with the topcoat protocol

referenced in Section 218.1 05(b)(1 )(8) and the recordkeeping

and reporting requircments specified in Section 2] 8.211 CD.
175

Testing to demonstrate compliance shall be performed in

accordance with the topcoat protocol and a detai led testing

proposal approved by the Agency and USEPA specifying the

method of demonstrating compliance with the protocol.

Section 218.205 does not apply to the primer surfacer

limitation.

g Topcoat operations

D YOM content limitation

kg YOM/I

coating

solids

deposited

Ib YOM/gal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(C)(i) shall be based on the daily-weighted average from

an entire topcoat operation. Compliance shall be

demonstrated in accordance with the topcoat protocol

referenced in Section 2 18.1 05(b)( I)(8) and the recordkeeping

and reporting requirements specified in Section 218.211 (f).

Testing to demonstrate compliance shall be performed in

accordance with the topcoat protocol and a detailed testing

proposal approved by the Agency and USEPA specifying the

method of demonstrating compliance with the protocol.

Section 218.205 does not apply to the topcoat limitation.

ill Combined primer surfacer and

topcoat operations

il YOM content limitation

kg YOMII

coating

solids

deposited

Ib YOM/gal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(0)0) shall be based on the dai Iy-weighted average from

the combined primer surfacer and topcoat operations.

Compliance shall be demonstrated in accordance with the

topcoat protocol referenced in Section 218.1 05(b)(])(8) and

the recordkeeping and reporting requirements specified in

Section 218.211 (f). Testing to demonstrate compliance shall

be performed in accordance with the topcoat protocol and a

detailed testing proposal approved by the Agency and USEPA
176

specifving the method of demonstrating compliance with the

protocol. Section 218.205 docs not apply to the combined

primer surfacer and topcoat limitation.

ill Final repair coat opcrations

.u YOM content limitation

kg/I

coatings

Ib/gal

coatings

n+2

ill Compliance with the final repair operations limitation set

forth in subsection (a)(2)(E)(i) shall be on an occurrenceweighted average basis, calculated in accordance with the

equation below, in which clear coatings shall have a

weighting factor of2 and all other coatings shall have a

weighting factor of ].

n

2VOM" + IVOM,

VOM H

ini =

YOMlot :: Total YOM content of all coatings. as applied, on an

occurrence weighted average basis, and used to determine

compliance with this subsection (a)(2)(E).

! Subscript denoting a spccific coating applicd.

!l ; Total number of coatings applied in the final repair

operation, other than clear coatings.

YOM,,; The YOM content. as applied, ofthe clear coat used in the

final repair operation.

YOM; The YOM content of each coating used in the final repair

operation, as applied, other than clear coatings.

.E1 Miscellaneous Materials. For reactivc adhesives subject to this

subsection (a)(2)(F), compliance shall be demonstrated in

accordance with the methods and procedures set forth in Appendix

A to Subpart PPPP of 40 CFR 63, incorporated by refercnce in

Section 218.112 ofthis Part.
177

il Glass bonding primer 0.90 f1.ill

ill Adhesive 0.25 (2.09)

ill} Cavity wax 0.65 (5.42)

ill Trunk sealer 0.65 (5.42)

y} Deadener 0.65 (5.42)

W Gasket/gasket sealing 0.20 iLQll

material

vii) Underbody coating 0.65 (5.42)

viii) Trunk interior coating 0.65 (5.42)

ill Bedliner 0.20 iLQll

Weatherstrip adhesive 0.75 (6.26)

W Lubricating wax/compound 0.70 (5.84)

b) Can Coating kg/I Ib/gal

I) Sheet basecoat and overvarnish

A) Sheet basecoat 0.34 (2.8)

0.26* (2.2)*

B) Overvarnish 0.34 (2.8)

0.34 (2.8)*

2) Exterior basecoat and overvarnish 0.34 (2.8)

0.25* (2.1 )*

3) Interior body spray coat

A) Two piece 0.51 (4.2)

0.44* (3.7)*

B) Three piece 0.51 (4.2)

0.51* (4.2)*

4) Exterior end coat 0.51 (4.2)

0.51* (4.2)*
5)

6)

178

Side seam spray coat

End sealing compound coat

0.66

0.66*

0.44

0.44*

(55)

(5.5)*

(3.7)

(3.7)*

c) Paper Coating

1) PriortoMayl,201J:

2) On and after May 1,2011:

kg/I lb/gal

0.28 (23)

kg YOM/kg kg YOM/kg

(lb YOM/lb) (lb YOM/lb)

solids coatings

applied applied

A)

B)

Pressure sensitive tape and

label surface coatings

All other paper coatings

0.20

0.40

(0.067)

(0.08)

3) The paper coating limitation set forth in this subsection (c) shall not

apply to any owner or operator of any paper coating line on which

flcxographic, rotogravure, lithographic, or letterpress printing is

performed if the paper coating line complies with the applicable

emissions limitations in Subpart H ofthis Part. In addition, screen

printing on paper is not regulated as paper coating, but is regulated under

Subpart IT ofthis Part. On and after May 1, 2011, the paper coating

limitation shall also not apply to coating performed on or in-line with

any digital printing press, or to size presses and on-machine coaters on

papennaking machines applying sizing or water-based clays.

d) Coil Coating

e) Fabric Coating

f) Vinyl Coating

kgll lb/gal

0.31 (2.6)

0.20* (1.7)*

035 (2.9)

0.28* (2.3)*

0.45 (3.8)

0.28* (2.3)*
179

g) Metal Furniture Coating

I) Prior to May 1,2011:

kg/I Ib/gal

A) Air dried 0.34 (2.8)

B) Baked 0.28 (2.3)

2) On and after May 1, 20 II:

kg/I kg/I (lb/gal)

(Ib/gal) solids applied

A) General, One-Component 0.275 0.40

(2.3) (3.3)

B) General, Multi·Component

i) Air Dried 0.340 0.55

(2.8) (4.5)

ii) Baked 0.275 0.40

(2.3) (3.3)

C) Extreme High Gloss

i) Air Dried 0.340 0.55

(2.8) (4.5)

ii) Baked 0.360 0.61

(3.0) (5.1 )

D) Extreme Performance

i) Air Dried 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61

(3.0) (5.1)

E) Heat Resistant

i) Air Dried 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61
180

F) Metallic

G) Pretreatment Coatings

H) Solar Absorbent

(3.0) (5.1 )

0.420 0.80

(3.5) (6.7)

0.420 0.80

(3.5) (6.7)

i) Air Dried

ii) Baked

0.420

(3.5)

0.360

(3.0)

0.80

(6.7)

0.61

(5.1)

3) On and after May 1,2011, the limitations set forth in this subsection (g)

shall not apply to stencil coatings, safety-indicating coatings, solid-film

lubricants, electric-insulating and thermal-conducting coatings, touch-up

and repair coatings, or coating applications utilizing hand-held aerosol

cans.

h) arge Appliance Coating

) rior to May 1, 2011 :

'gll b/gal

\) ir Dried .34 28)

3) aked .28 2.3)

) )n and after May 1,2011: 'gll gil

Ib/gal)

Ib/gal) ollds

pplied

,) Jeneral, One Component .275 .40

2.3) 3.3)

3) Jeneral, Multi-Component

) I\ir Dried .340 .55

2.8) 4.5)
181

i) l3aked .275 .40

2.3) 3.3)

~) xtreme High Gloss

) I\ir Dried .340 .55

2.8) 4.5)

i) l3aked .360 .61

3.0) 5.1)

) xtreme Performance

) I\ir Dried .420 .80

3.5) 6.7)

i) l3aked .360 .61

3.0) 5.1)

) '1eat Resistant

) I\ir Dried .420 .80

3.5) 6.7)

i) :laked .360 .61

3.0) 5.1)

) v1etallic .420 .80

3.5) 6.7)

j) retreatment Coatings .420 .80

3.5) 6.7)

1) alar Absorbent

) I\ir Dried .420 .80

3.5) 6.7)
182

3) The limitations set forth in this subsection (h) shall not apply to the use of

quick-drying lacquers for repair ofscratches and nicks that occur during

assembly, provided that the volume ofcoating does not exceed 0.951 (l

quart) in anyone rolling eight-hour period. On and after May I, 2011,

these limitations shall also not apply to stencil coatings, safety-indicating

coatings, solid-film lubricants, electric-insulating and thermal-conducting

coatings, touch-up and repair coatings, or coating applications utilizing

hand-held aerosol cans.

i) Magnet Wire Coating kg/I

0.20

0.20'

Ib/gal

(1.7)

(1.7)'

j) Prior to May L 20 12~: Miscellaneous Metal Parts and Products Coating

1) Clear coating

2) Extreme performance coating

A) Air dried

B) Baked

3) Steel pail and drum interior coating

4) All other coatings

A) Air driedfffied

B) Baked

5) Marine engine coating

0.52 (4.3)

0.52' (4.3)'

0.42 (3.5)

0.42' (3.5)'

0.42 (3.5)

0.40' e')" ~.~

0.52 (4.3)

0.52' (4.3)'

0.42 (3.5)

0.40' (3.3)'

0.36 (3.0)

0.34' (2.8)'

A) 0.42

0.42'

(3.5)

(3.5)'
183

B) Baked

i) Primerrropcoat 0.42 (3,5)

0.42* (3,5)'

ii) Corrosion resistant basecoat 0.42 (3.5)

0.28- (2.3)-

C) Clear Coating 0.52 (4.3)

0,52- (4.3)-

6) Metallic Coating

A) Air Dried 0.42 (3,5)

0.42- (3,5)-

B) Baked 0,36 (3,0)

0.36 (3.0)*

7) Definitions

A) For purposes ofsubsection 0)(5) ofthis Section, the following

terms are defined:

i) "Corrosion resistant basecoat" means, for purposes of

subsection 2] 8,2040)(5)(B)(ii) ofthis Section, a waterborne epoxy coating applied via an electrodeposition

process to a metal surface prior to spray coating, for the

purpose of enhancing corrosion resistance,

ii) "p1ectrodeposition process" means, for purposes of

subsection 218.2040)(5) ofthis Section, a water-borne dip

coating process in which opposite electrical charges are

applied to the substrate and the coating, The coating is

attracted to the substrate due to the electrochemical

potential difference that is created,

iii) "Marine engine coating" means, for purposes of

subsection 218.204(j)(5) ofthis Section, any extreme

performance protective, decorative or functional coating

applied to an engine that is used to propel watercraft.

B) For purposes ofsubsection 0)(6) ofthis Section, "metallic coating"

means a coating which contains more than Y. lb/gal of metal

particles, as applied,
184

BOARD NOTE: On and after May I, 2012~, the limitations in Section

218.204(9) shall apply to this category of coating.

k) Heavy Off-Highway Vehicle Products Coating kg/! Ib/gal

1) Extreme performance prime coat 0.42 (3.5)

0.42* (3.5)'

2) Extreme performance topcoat (air dried) 0.42 (3.5)

0.42' (3.5)'

3) Final repair coat (air dried) 0.42 (3.5)

0.42* (3.5)*

4) All other coatings are subject to the emission limitations for

miscellaneous metal parts and products coatings in subsection (j).

I) Wood Furniture Coating

1) Limitations before March 15, 1998: kg/I Ib/gal

A) Clear topcoat 0.67 (5.6)

B) Opaque stain 0.56 (47)

C) Pigmented coat 0.60 (5.0)

D) Repair coat 0.67 (5.6)

E) Sealer 0.67 (5.6)

F) Semi-transparent stain 0.79 (6.6)

G) Wash coat 0.73 (6.1 )

BOARD NOTE:fNete: Prior to March 15, 1998, an owner or operator of

a wood furniture coating operation subject to this Section shall apply all

coatings, with the exception ofno more than 37.81 (\0 gal) ofcoating per

day used for touch-up and repair operations, using one or more ofthe

following application systems: airless spray application system, airassisted airless spray application system, electrostatic spray application

system, electrostatic bell or disc spray application system, heated airless

spray application system, roller coating, brush or wipe coating application
185

system, dip coating application system or high volume low pressure

(HVLP) application system.j

2) On and after March] 5, 1998, wood furniture sealers and topcoats must

comply with one ofthe limitations specified in subsections (I)(2)(A)

through (E):

A) Topcoat

kgVOMI

kg solids

0.8

IbVOMI

Ib solids

(0.8)

B) Sealers and topcoats with the

following limits:

i)

ii)

iii)

iv)

Sealer other than acid-cured ].9

alkyd amino vinyl sealer

Topcoat other than acid- 1.8

cured alkyd amino

conversion varnish topcoat

Acid-cured alkyd amino 2.3

vinyl sealer

Acid-cured alkyd amino 2.0

conversion varnish topcoat

(1.9)

(1.8)

(2.3)

(2.0)

C) Meet the provisions of Section 218.215 ofthis Subpart for use of

an averaging approach;

D) Achieve a reduction in emissions equivalent to the requirements of

subsection (I)(2)(A) or (B) ofthis Section, as calculated using

Section 218.216 ofthis Subpart; or

E) Use a combination of the methods specified in subsections

(I)(2)(A) through (D) ofthis Section.

3) Other wood furniture coating limitations on and after March 15, 1998:

kg/I Ib/gal

A)

B)

Opaque stain

Non-topcoat pigmented coat

0.56

0.60

(4.7)

(50)
C)

D)

E)

186

Repair coat

Semi-transparent stain

Wash coat

0.67

0.79

. 0.73

(5.6)

(6.6)

(6.1)

4) Other wood furniture coating requirements on and after March 15, 1998:

A) No source subject to the limitations ofsubsection (1)(2) or (3) of

this Section and utilizing one or more wood furniture coating spray

booths shall use strippable spray booth coatings containing more

than 0.8 kg VOM/kg solids (0.8 Ib VOM/lb solids), as applied.

B) Any source subject to the limitations ofsubsection (1)(2) or (3) of

this Section shall comply with the requirements of Section 218.217

ofthis Subpart.

C) Any source subject to the limitations ofsubsection (1)(2)(A) or (B)

ofthis Section and utilizing one or more continuous coaters shall,

for each continuous coater, use an initial coating which complies

with the limitations ofsubsection (I)(2)(A) or (B) ofthis Section.

The viscosity ofthe coating in each reservoir shall always be

gre~ter than or equal to the viscosity ofthe initial coating in the

reservoir. The owner or operator shall:

i) Monitor the viscosity ofthe coating in the reservoir with a

viscosity meter or by testing the viscosity ofthe initial

coating and retesting the coating in the reservoir each time

solvent is added;

ii) Collect and record the reservoir viscosity and the amount

and weight ofVOM per weight ofsolids of coating and

solvent each time coating or solvent is added; and

iii) Maintain these records at the source for a period ofthree

years.

m) Existing Diesel-Electric Locomotive Coating kg/I lb/gal

Lines in Cook County

I) Extreme perfonnance prime coat 0.42 (3.5)

0.42- (3.5)-

2) Extreme performance top-coat (air dried) 0.42 (3.5)
187

0.42* (3.5)*

3) Final repair coat (air dried) 0.42 (3.5)

0.42* (3.5)*

4) High-temperature aluminum coating 0.72 (6.0)

0.72* (6.0)*

5) All other coatings 0.36 (3.0)

0.36* (3.0)*

n) Prior to May J. 20 l2~: Plastic Parts Coating: kg/I Ib/gal

Automotiveffransportation

I) Interiors

A) Baked

i) Color coat 0.49* (4.1 )*

ii) Primer 0.46* (3.8)*

B) Air Dried

i) Color coat 0.38* (3.2)*

ii) Primer 0.42* (3.5)*

2) Exteriors (flexible and non-flexible)

A) Baked

i) Primer 0.60* (5.0)*

ii) Primer non-flexible 0.54* (4.5)*

iii) Clear coat 0.52* (4.3)*

iv) Color coat 0.55* (4.6)*

B) Air Dried

i) Primer 0.66* (5.5)*

ii) Clear coat 0.54* (4.5)*
188

iii) Color coat (red & black) 0.67* (5.6)*

iv) Color coat (others) 0.61 * (5.1 )*

3) Specialty

A) Vacuum metallizing basecoats, 0.66* (5.5)*

texture base coats

B) Black coatings, reflective argent 0.71* (5.9)*

coatings, air bag cover coatings,

and soft coatings

C) Gloss reducers, vacuum metallizing 0.77* (6.4)*

topcoats, and texture topcoats

D) Stencil coatings, adhesion primers, 0.82* (6.8)*

ink pad coatings, electrostatic prep

coatings, and resist coatings

E) Headlamp lens coatings 0.89* (7.4)*

BOARD NOTE: On and after May I, 20J2~,the limitations in Section

218.204(9) shall apply to this category of coating.

0) Prior to May I, 2012~: Plastic Parts Coating: kgll Ib/gal

Business Machine

I) Primer 0.14* (1.2)*

2) Color coat (non-texture coat) 0.28* (2.3)*

3) Color coat (texture coat) 0.28* (2.3)*

4) Electromagnetic interference/radio 0.48* (4.0)*

frequency interference (EMI/RFI)

shielding coatings

5) Specialty Coatings

A) Soft coat 0.52* (4.3)*

B) Plating resist 0.71 * (5.9)*
C)

189

Plating sensitizer 0.85* (7.1)*

BOARD NOTE: On and after May I. 2012~, the limitations in Section

218.204(g) shall apply to this category of coating.

p) Flat Wood Paneling Coatings. On and after August 1,2010, flat wood paneling

coatings shall comply with one ofthe following limitations:

1) 0.25 kg YOMII of coatings (2.1 Ib YOM/gal coatings); or

2) 0.35 kg YOMII solids (2.9 Ib YOM/gal solids).

91 Miscellaneous Metal Parts and Products Coatings and Plastic Parts and Products

Coatings On and After May 1, 20 12~. On and after May 1, 20 12~, the

owner or operator of a miscellaneous metal or plastic parts coating line shall

comply with the limitations in this subsection (g). The limitations in this

subsection (g) shall not apply to aerosol coating products,_ powder coatings, Qr

J)rimer se~lants and ejection cartridge sealants used in ammunition

manufacturing. Primer sealants and ejection cartridge sealants shall inst~

r.ellulated under SubpaJ:t IT of this Part.

D Metal Parts and Products. For purposes ofthis subsection (g)(I ),

"corrosion resistant basecoat" means a water borne epoxy coating applied

via an electrodeposition process to a metal surface prior to spray coating,

for the purpose of enhancing corrosion resistance. Also for purposes of

subsection (g)(l), "marine engine coating" means any extreme

performance protective, decorative, or functional coating applied to an

engine that is used to propel watercraft. The limitations in subsection

(g)(1) shall not apply to stencil coats, safety-indicating coatings, solidfilm lubricants, electric-insulating and thermal-conducting coatings,

magnetic data storage disk coatings, and plastic extruded onto metal parts

to form a coating. The limitations in Section 218.219, however, shall

apply to these coatings unless specifically excluded in Section 218.219.

A} General one component coating

kgL[

(Ib/gal)

coatings

kg/I

(Ib/gal)

solids

il Air dried 0.34 0.54

l2ID. (4.52)

0.28 0.40

.G.]} (3.35)
190

jill Clear Coating 0.52 1.24

(4.3) (] 0.3.il

ill General multi-component coating

j} Air dried 0.34 0.54

@ (4.52)

ill Baked 0.28 0.40

GJl (3.35)

g Camouflage coating 0.42 0.80

f12l (6.67)

ill Electric-insulating varnish 0.42 0.80

f12l (6.67)

ill. Etching filler 0.42 0.80

f12l (6.67)

.El Extreme high-gloss coating

j} Air dried 0.42 0.80

f12l (6.67)

ill Baked 0.36 0.61

M (5.06)

ill Extreme performance coating

j} Air dried 0.42 0.80

f12l (6.67)

ill Baked 0.36 0.61

M (506)

ill Heat-resistant coating 0.66' f2,2}"',

j} Air dried 0.42 0.80

f12l (6.67)

ill Baked 0.36 0.61

M (5.06)

.!l High performance architectural 0.74 4.56
191

coating .&n (38.0)

D High temperature coating 0.42 0.80

Q2l (6.67)

19 Metallic coating

il Air dried 0.42 0.80

Q2l (667)

ill Baked 0.36 0.61

Q.,Ql (5.06)

!J Militarv specification coaling

il Air dried 0.34 0.54

.!bID (4.52)

ill Baked 0.28 0.40

fU} (3.35)

Ml Mold-seal coating 0.42 0.80

Q2l (6.67)

ill Pan backing coating 0.42 0.80

Q2l (6.67)

ill Prefabricated architectural

coating: multi-component

il Air dried 0.42 0.80

Q2l (667)

ill Baked 0.28 0.40

fU} (3.35)

£1 Prefabricated architectural

coating: one-component

il Air dried 0.42 0,80

Q2l (6.67)

ill Baked 0.28 0.40

fU} (3.35)
192

ill Pretreatment coating 0.42 0.80

Qdl (6.67)

ill Repair coats and touch-up coatings

il Air dried 0.42

Qdl

ill Baked 0.36

llQil

.8 Silicone release coating 0.42 0.80

(3.5) (6.67)

D Solar-absorbent coating

il Air dried 0.42 0.80

Qdl (6.67)

ill Baked 0.36 0.61

QQl (506)

ill Vacuum-metalizing coating 0.42 0.80

(3.5) (6.67)

Yl Drum coating, new, exterior 0.34 0.54

(li) (4.52)

m Drum coating, new, interior 0.42 0.80

.Qj} (6.67)

Xl Drum coating, reconditioned, 0.42 0.80

exterior Qdl (6.67)

Yl Drum coating, reconditioned, interior 0.50 ill

(4.2) (9.78)

Zl Steel pail and drum interior coating 0.52 1.24

fi,Il (10.34)

AA) Marine engine coating

il Air dried 0.42 0.80

Qdl (6.67)
193

ill Baked: primer/topcoat 0.42 080

(3.5) (6.67)

iill Baked: corrosion resistant 0.28 0.40

basecoat (2.3) Qlil

ill Clear coating 0.52 1.24

(4.3) (10.34)

BB) Ammunition Sealants

D. Air dried 0.42 0.80

U1l (667)

ill B'lkc.d 036 0.61

M (5.06)

!:..CJ Electrical SwitchgearCompartment

Coatings

D. AjxJ2ried: 0.42 0.80

U1l (6.67)

ill Baked: D.36 0.61

L1ill

.OJ:!') All other coatings

il Air Dried:

ill Baked:

0.40 .73

.Qll (5.98)

0.34 0.54

aJD (4.52)

2) Plastic Parts and Products: Miscellaneous. For purposes ofthis

subsection (9)(2), miscellaneous plastic parts and products are plastic parts

and products that are not subject to subsection (9)(3), (9)(4), (9)(5), or

(9)(6) ofthis Section. The limitations in subsection (9)(2) shall not apply

to touch-up and repair coatings; stencil coats applied on clear or

transparent substrates: clear or translucent coatings; coatings applied at a

paint manufacturing facility while conducting performance tests on the

coatings; any individual coating category used in volumes less than 189.2

liters (50 gallons) in anyone calendar year, ifthe total usage of all such

coatings docs not exceed 756.9 liters (200 gallons) per calendar year per
194

source and substitute compliant coatings are not available; reflective

coatings applied to highway cones: mask coatings that are less than 0.5

mm thick (dried) if the area coated is less than 25 square inches;

electromagnetic interference/radio frequency interference (EMlfRFI)

shielding coatings; and heparin-benzalkonium chloride (HBAC)-

containing coatings applied to medical devices if the total usage of all such

coatings does not exceed 378.4 liters (J 00 gallons) per calendar vear per

source. The limitations in Section 218.219, however, shall apply to such

coatings unless specifically excluded in Section 218.219.

Al General one component coating

m General multi-component

g Electric dissipating coatings

and shock-free coatings

ill Extreme performance

(2-pack coatings)

ill Metallic coating

D. Military specification coating

il I-pack coatings

ill 2-pack coatings

ill Mold-seal coating

ill Multi-colored coating

n Optical coating

kg/l kg/I

(Ib/gal) (Ib/gal)

coatings solids

0.28 0.40

l2ll (3.35)

0.42 0.80

l.12l (667)

0.80 8.96

&1.l (74.7)

0.42 0.80

l.12l (6.67)

0.42 0.80

l.12l (6.67)

0.28 0.54

(2.3) (4.52)

0.42 0.80

l.12l (6.67)

0.76 5,24

iQ.2} (43.7)

0.68 3.04

li1l (25.3)

0.80 8.96

&1.l (74.7)
!95

D Vacllllm-metalizing coating 080 8.96

&11 (74.7)

3) Plastic Parts and Products:

Automotivcrrransportation

kgLl kg/!

Ob/gal) Ob/gal)

coatings solids

A2 High bake coatings - interior and

exterior parts

j} Flexible primer 0.54 1.39

li,2} (I 1.58)

ill Non-flexiblc primer 0.42 0.80

(l,2} (6.67)

ilil Basecoats 0.52 1.24

(4.3) (] 0.34)

ill Clear coat 0.48 1.05

lim (8.76)

y} Non-basecoatlclear coat 0.52 1.24

(±ll (I 0.34)

.ill Low bake/air dried coatings -

exterior parts

j} Primers 0.58 1.66

G.JU (13.80)

ill Basecoat 0.60 1.87

0JD. (I 5.59)

ilil Clear coats 0.54 1.39

li,2} (I 1.58)

ill Non-basecoatlclear coat 0.60 1.87

0JD. (] 5.59)

g Low bake/air dried coatings-
196

. interior parts

j} Color coat 0.38 0.67

ml (5.66)

ill Primer 0.42 0.80

.Q..2l (6.67)

ill Touchup and repair coatings 0.62 2.13

f21l (J 7.72)

ill Specialty

j} Vacuum metallizing basecoats, 0.66 2.62

texture basecoats ii2l

ill Reflective argent coatings. air 0.71 3.64

bag cover coatings, and soft (29.7)

coatings

ilil Gloss reducers, vacuum 0.77 6.06

metallizing topcoats, and (M} @ill

texture topcoats

h:l Stencil coats. adhesion 0.82 (11.67)

primers, ink pad coatings. &.ID. (89.4)

electrostatic prep coats. and

resist coats

Head lamp lens coating 0.89

f1A}

fl Red, yellow. and black coatings: Subject coating lines shall

comply with a limit determined by multiplying the appropriate

limit in subsections (g)(3)(A) through (g)(3)(E) of this Section by

.LJ.2.,

4) Plastic Parts and Products: Business Machine. The limitations ofthis

subsection (g)(4) shall not apply to vacuum metallizing coatings. gloss

reducers, texture topcoats. adhesion primers. electrostatic preparation

coatings. stencil coats. and resist coats other than plating resist coats. The

limitations in Section 218.219, however. shall apply to such coatings

unless specifically excluded in Section 218.219.
197

(Ib/gall (I b/gaI)

coatings solids

Ai Primers 0.14 0.17

.f.Ul flAl

ill Topcoat 0.35 0.57

l22} (480)

g Color coat (texture coat) 0.28 0.40

l1.J.l (4.80)

ill Color coat (non-texture coat) 0.28 0.40

l1.J.l (4.80)

ill Texture coats other than color 0.35 0.57

texture coats l22} (4.80)

B EMI/RFI shielding coatings 0.48 1.05

f±J!l (8.76)

ill Fog coat 0.26 0.38

fUl QJ..i)

ill Touchup and repair 0.35 0.57

l22} (480)

n Specialty coatings

.u Soft coat 0.52 1.24

f1]} (10.34)

ill Plating resist 0.71 3.64

0..,2l (29.7)

!ill Plating sensitizer 0.85 (23.4)

(ill (201.0)

5) Pleasure Craft Surface Coatings

kgL! kg/I

Clb/gal) C1b/gal)

coatings solids

Ai Extreme high gloss coating - topcoat 0.49 1.10

.c±Jl f2.1l
198

ill High gloss coating - topcoat 0.42 0.80

i12l &1l

g Pretreatment wash primer 0.78 6.67

J:§..j}

ill Finish primer/surfacer 0.42 0.80

i12l &1l

g} High build primer/surfacer 0.34 0.55

1£Ql

.El Aluminum substrate antifoulant 0.56 1.53

coating (4.7) .c.J2ID.

ill Other substrate antifoulant coating 0.33 0.53

(4.4)

.ill All other pleasure craft surface 0.42 0.80

coatings for metal or plastic i12l &1l

6) Motor Vehicle Materials

.!W

(lb/gal)

coatings

Al Cavitv wax 0.65

(5.42)

ill Sealer 0.65

(5.42)

g Deadener 0.65

(5.42)

ill Gasket/gasket sealing material 0.20

lL.@

g} Underbody coating 0.65

(5.42)

.El Trunk interior coating 0.65

(5.42)
199

ill Bedliner

ill Lubricating wax/compound

(Source: Amended at 34 Jll. Reg. , effective ..J)

Section 218.205 Daily-Weighted Average Limitations

No owner or operator of a coating line subject to the limitations ofSection 218.204 ofthis

Subpart and complying by means ofthis Section shall operate the subject coating line unless the

owner or operator has demonstrated compliance with subsection (a), (b), (c), (d), (e), (t), (g), (h),

(i), or (j) ofthis Section (depending upon the category of coating) through the applicable coating

analysis test methods and procedures specified in Section 218.1 05(a) ofthis Part and the

recordkeeping and reporting requirements specified in Section 218.21] (d) ofthis Subpart:

a) No owner or operator ofa coating line subject to only one ofthe limitations from

among Section 218.204(a)(l){!ll, (a)illill.lf41, (a)(2)(Al. (a)(2)(E), (a)(2)(F), (d),

(e), (t), (i), (p), or, prior to May 1, 201], (c) ofthis Subpart shall apply coatings

on any such coating line, during any day, whose daily-weighted average YOM

content exceeds the emission limitation to which the coatings are subject.

b) Prior to May 1. 20 12~. noNe owner or operator of a miscellaneous metal parts

and products coating line subject to the limitations of Section 218.204(j) ofthis

Subpart shall apply coatings to miscellaneous metal parts or products on the

subject coating line unless the requirements in subsection (b)(l) or (b)(2) of this

Section are met.

J) For each coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

218.204(j) during the same day (e.g., all coatings used on the line are

subject to 0.42 kg/I (3.5 lbs/gal)), the daily-weighted average YOM

content shall not exceed the coating YOM content limit corresponding to

the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission lim itation in Section 218.204(j) ofthis Subpart, during

the same day, the owner or operator shal.l have a site-specific proposal

approved by the Agency and approved by the USEPA as a SIP revision.

To receive approval, the requirements of USEPA's Emissions Trading

Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4,

1986), must be satisfied.
200

c) No owner or operator of a can coating linc subject to the limitations of Section

2l8,204(b) ofthis Subpart shall operate the subject coating line using a coating

with a YOM content in excess ofthe limitations specified in Section 218.204(b)

ofthis Subpart unless all of the following requirements are met:

I) An alternative daily emission limitation shall be determined for the can

coating operation, i.e" for all ofthe can coating lines at the source,

according to subsection (c)(2) ofthis Section, Actual daily emissions shall

never exceed the alternative daily emission limitation and shall be

calculated by use ofthe following equation.

,

Ed =LV;Ci

i_I

where:

Ed = Actual YOM emissions for the day in units ofkglday (lbs/day);

= Subscript denoting a specific coating applied;

n = Total number of coatings applied in the can coating operation,

i.e., all can coating lines at the source;

Yi = Yolume of each coating applied for the day in units of I/day

(gal/day) of coating (minus water and any compounds that are

specifically exempted from the definition of YOM);

Ci = The YOM content of cach coating as applied in units of kg

YOM/I (lbs YOM/gal) of coating (minus water and any

compounds that are spccifically exempted from the definition

of YOM).

2) The alternative daily emission limitation (Act) shall be determined for the

can coating operation, i,e" for all ofthe can coating lines at the source, on

a daily basis as follows:

where:

Ad = The YOM emissions allowed for the day in units ofkglday

(lbs/day);
201

= Subscript denoting a specific coating applied;

n Total number ofsurface coatings applied in the can coating

operation;

Ci = The YOM content of each surface coating as applied in units of

kg YOM/l (Ibs YOM/gal) of coating (minus water and any

compounds that are specifically exempted from the definition

of YOM);

Oi = The density of YOM in each coating applied. For the purposes

of calculating Ad, the density is 0.882 kg YOM/I YOM (7.36

Ibs YOM/gal YOM);

Yi = Yolume of each surface coating applied for the day in units ofI

(gal) of coating (minus water and any compounds that are

specifically exempted from the definition of YOM);

Li The YOM emission limitation for each surface coating applied

as specified in Section 218.204(b) ofthis Subpart in units of kg

YOM/l (lbs YOM/gal) of coating (minus water and any

compounds that are specifically exempted from the definition

ofYOM).

d) No owner or operator of a heavy off-highway vehicle products coating line

subject to the limitations of Section 218.204(k) ofthis Subpart shall apply

coatings to heavy off-highway vehicle products on the subject coating line unless

the requirements ofsubsection (d)(1) or (d)(2) ofthis Section are mel.

I) For each coating line which applics multiple coatings, all of which are

subject to the same numerical emission limitation within Section

218.204(k) ofthis Subpart, during the same day (e.g., all coatings used on

the linc are subject to 0.42 kg/I (3.5 lbs/gal)), the daily-weightcd average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subjcct to more than one

numerical emission limitation in Section 218.204(k) ofthis Subpart,

during the same day, the owner or operator shall have a sitc specific

proposal approved by the Agency and approved by the USEPA as a SlP

revision. To receive approval, thc requiremcnts of USEPA's Emissions

Trading Policy Statement (and related policy), 51 Fed. Reg. 43814

(December 4, 1986), must be satisfied.

e) No owner or operator of a wood furniture coating line subject to the limitations of

Section 218.204(1)(1) or (1)(3) ofthis Subpart shall apply coatings to wood
202

furniture on the subject coating linc unless the requirements ofsubsection (e)(I)

or subsection (e)(2) ofthis Section, in addition to thc rcquirements specificd in the

notc to Scction 218.204(1)(1) ofthis Subpart, are met.

I) For each coating line which applics multiple coatings, all of which are

subject to the same numcrical emission limitation within Section

218.204(1)(1) or (1)(3) ofthis Subpart, during the same day (c.g., all

coatings used on the line arc subject to 0.67 kg/I (5.6 Ibs/gal)), the dailyweighted averagc YOM content shall not excecd the coating YOM content

limit corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 21 8.204(1)(1) or (1)(3) of this

Subpart, during the same day, the owner or operator shall have a site

specific proposal approvcd by the Agency and approved by the USEPA as

a SIP revision. To receive approval, the requirements of USEPA's

Emissions Trading Policy Statement (and related policy), 51 Fed. Reg.

43814 (December 4, 1986), must be satisfied.

f) No owner or operator of an existing diesel-electric locomotive coating linc in

Cook County, subjcct to the limitations of Scction 218.204(m) ofthis Subpart

shall apply coatings to diesel-electric locomotives on the subject coating line

unless the requirements ofsubscction (f)(I) or (f)(2) ofthis Section are met.

1) For cach coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Scction

218.204(m) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subjcct to 0.42 kg/! (3.5 Ibs/gal)), the daily-weighted average

YOM content shall not excecd the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applics coatings subjcct to more than onc

numcrical emission limitation in Section 218.204(m) ofthis Subpart,

during the same day, the owner or opcrator shall have a site specific

proposal approvcd by the Agency and approved by the USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statcmcnt (and related policy) must be satisfied.

g) Prior to May 1, 20 12~, noNe owner or operator of a plastic parts coating line,

subject to the limitations of Section 218.204(n) or (0) ofthis Subpart shall apply

coatings to business machine or automotive/transportation plastic parts on the

subject coating line unless the requirements ofsubsection (g)(I) or (g)(2) of this

Scction are met:
203

I) For each coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

218.204(n) or (0) ofthis Subpart, during the same day (e.g., all coatings

used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), the daily-weighted

average YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For cach coating line which applies coatings subject to more than one

numerical emission limitation in Section 2 J8.204(n) or (0) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and approved by the USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) must be satisfied.

h) No owncr or operator of a metal furniture coating line, subject to the limitations

of Section 218.204(g) ofthis Subpart shall apply coatings on the subject coating

line unless the requirements ofsubsection (h)(1) or (h)(2) ofthis Section are met:

I) For each coating line which applies multiple coatings, all of which are

subjcct to the same numerical emission limitation within Section

218.204(g) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.34 kg/I (2.8 Ibslgal)), the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section2l8.204(g) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and approved by the USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) must be satisfied.

i) No owner or operator of a large appliance coating line, subject to the limitations

of Section 218.204(h) ofthis Subpart shall apply coatings on the subject coaling

line unless the requirements ofsubsection (i)(1) or (i)(2) ofthis Section are met:

I) For each coating line which applies multiple coatings, all ofwhich are

subject to the same numerical emission limitation within Section

218.204(h) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.34 kg/I (2.8 lbs/gal)), the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 218.204(h) ofthis Subpart,
204

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and approved by the USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) must be satisfied.

j) On and after May 1, 2011, no owner or operator of a paper coating line subject to

the limitations of Section 218.204(c) ofthis Suhpart shall apply coatings on the

subject coating line unless the requirements in subsection O)(l) or 0)(2) of this

Section are met:

I) For each coating line that applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

218.204(c) during the same day (e.g., all coatings used on the line are

subject to 0.40 kg/kg solids (0.08 kg/kg coatings)), the daily-weighted

average YOM content shall not exceed the coating YOM content limit

corresponding to the category ofcoating used; or

2) For each coating line that applies coatings subject to more than one

numerical emission limitation in Section 218.204(c) during the same day,

the owner or operator shall have a site-specific proposal approved by the

Agency and approved by USEPA as a SIP revision. To receive approval,

the requirements of USEPA's Emissions Trading Policy Statement (and

related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied.

Jill On and after May I. 20 12~, no owner or operator of a miscellaneous metal

parts and products coating line, plastic parts or products coating line, pleasure

craft surface coating line, or motor vehicle materials coating line subject to the

limitations of Section 218.204(q) ofthis Subpart shall applv coatings on the

subject coating line unless the requirements ofsubsection (i)(n or !D(2) ofthis

Section are met:

1.2 For each coating line that applies multiple coatings, all ofwhich are

subject to the same numerical emission limitation within Section

218.204(q) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.42 kg/I (3.5 Ibs/gal)), the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category ofcoating used; or

II For each coating line that applies coatings subject to more than one

numerical emission limitation in Section 218.204(q) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and approved by USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) must be satisfied.
205

(Source: Amended at 34111. Reg. __, effective

Section 218.207 Altcrnative Emission Limitations

a) Any owner or operator ofa coating line subject to Section 218.204 ofthis

Subpart. except coating lines subject to Section 218.204(g)(6), may comply with

this Section, rather than with Section 218.204 ofthis Subpart, if a capture system

and control device are operated at all times the coating line is in operation and the

owner or operator demonstrates compliance with subsections (c), (d), (e), (I), (g),

(h), (i), 0), (k), (I), or (m) ofthis Section (depending upon the source category)

through the applicable coating analysis and capture system and control device

efficiency test methods and procedures specificd in Section 218.105 ofthis Part

and the record keeping and reporting requirements specified in Section 218.211(e)

ofthis Subpart; and the control device is equipped with the applicable monitoring

equipment specified in Section 218.1 05(d) of this Part and the monitoring

equipment is installed, calibrated, operated and maintained according to vendor

specifications at all times the control device is in use. A capture system and

control device, which does not demonstrate compliance with subsection (c), (d),

(e), (I), (g), (h), (i), 0), (k), (I), or (m) ofthis Section may be used as an alternative

to compliance with Section 218.204 ofthis Subpart only ifthe alternative is

approved by the Agency and approved by the USEPA as a SIP revision. The

owner OJ Qperator of a pleasure craft surface coating operation subje_ct to Section

218.204(q)(5)(A) through (G) ofthis Subpart may also comply with subsection

(m) of this Section. rather than with Section 218.204 ofthis Subpart.

b) Alternative Add-On Control Methodologies

I) The coating line is equipped with a capture system and control device that

provides 81 percent reduction in the overall emissions of YOM from the

coating line and the control device has a 90 percent efficiency; or

2) The system used to control YOM from the coating line is demonstrated to

have an overall efficiency sufficient to limit YOM emissions to no more

than what is allowed under Section 218.204 ofthis Subpart. Use of any

control system other than an afterburner, carbon adsorption, eondensation,

or absorption scrubber system can be allowed only if approved by the

Agency and approved by the USEPA as a SIP revision. The use of transfer

efficiency credits can be allowed only if approved by the Agency and

approved by the USEPA as a SIP revision. Baseline transfer efficiencies

and transfer efficieney test methods must be approved by the Agency and

the USEPA. Such overall efficiency is to be determined as follows:

A) Obtain the emission limitation from the appropriate subsection in

Section 218.204 ofthis Subpart;
206

B) Unless complying with an emission limitation in Section 218.204

that is already expressed in terms of weight of YOM per volume of

solids. calculatcCaleHlate "S" according to the equation in Section

218.206 of this Subpart;

C) Calculate the overall efficiency required according to Section

218.1 05(e) of this Part. For the purposes of calculating this value,

according to the equation in Section 218.1 05(e)(2) ofthis Part,

YOMI is equal to the value of "S" as determined in subsection

(b)(2)(B) ofthis Section. If the coating line is complying with an

emission limitation in Section 218.204 ofthis Subpart that is

already expressed in terms of weight of YOM per volume of

solids, YOM 1 is equal to that emission limitation.

c) No owner or operator ofa coating line subject to only one ofthe emission

limitations from among Section 218.204(a)(I)®, (a)QJ(illE4j, (a)(2)(A).

(a)(2)(E), (a)(2)(F) (d), (e), (I), (i), or, prior to May 1,2011, (c) ofthis Subpart

and equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Scction

are met. No owner or operator of a coating line subject to Section

218.204(a).u..lCIDJ~, &(a)ill.{QEJj, (a)(2)(8), (a)(2)(C). or (a)(2)(D) ofthis

Subpart and equipped with a capture system and control device shall operate the

coating line unless the owner or operator demonstrates compliance with such

limitation in accordance with the topcoat protocol referenced in Section

218.105(b)(I)(A) or (b)(1)(8), as applicable.

d) No owner or operator of a miscellaneous metal parts and products coating line

that applies one or more coatings during the same day, all ofwhich are subject to

the same numcrical emission limitation within Section 218.2040) ofthis Subpart

(e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal), and that is

equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(I) or (b)(2) ofthis Section

are mct.

e) No owner or operator of a heavy off-highway vehicle products coating line that

applies one or more coatings during the same day, all of which are subject to the

same numerical emission limitation within Section 218.204(k) ofthis Subpart

(e.g., all coatings used on the line are subject to 0.42 kg/I (3.5 lbs/gal)), and that

is equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

I) No owner or operator of an existing diesel-electric locomotive coating line in

Cook County that applies one or more coatings during the same day, all of which

are subject to the same numerical emission limitation within Section 21 8.204(m)
207

ofthis Subpart (e.g., all coatings used on the line are subject to 0.42 kg/I (3.5

Ibs/gal)), and that is equipped with a capture system and control device shall

operate the subject coating line unless the requirements in subsection (b)(I) or

(b)(2) ofthis Section are met.

g) No owner or operator of a wood furniture coating line that applies one or more

coatings during the same day, all of which arc subject to the same numerical

emission limitation within Section 218.204(1) ofthis Subpart (e.g., all coatings

used on the line are subject to 0.67 kg/I (5.6 lbs/gal)), and that is cquipped with a

capture system and control device shall operate the subject coating line unless the

requirements in subsection (b)(I) or (b)(2) ofthis Section are met. If compl iance

is achieved by meeting the requirements in subsection (b)(2) ofthis Section, then

the provisions in the note to Section 218.204(1) ofthis Subpart must also be met.

h) No owner or operator of a can coating line that is equipped with a capture system

and control device shall operate the subject coating line unless the requirements in

subsection (h)(I) or (h)(2) ofthis Section are met.

1) An alternative daily emission limitation shall be determined for the can

coating operation, i.e., for all ofthe can coating lines at the source,

according to Section 218.205(c)(2) ofthis Subpart. Actual daily emissions

shall never exceed the alternative daily emission limitation and shall be

calculated by usc ofthe following equation:

,

Ed = 2:V;C, (l-F,)

i_I

where:

Ed Actual VOM emissions for the day in units of kg/day

(lbs/day);

= Subscript denoting the specific coating applicd;

n = Total number ofsurface coatings as applied in the can coating

operation;

Vi Volume of each coating as applied for the day in units of I/day

(gal/day) of coating (minus water and any compounds that are

specifically exempted from thc definition of VOM);
208

Cj The YOM content of each coating as applied in units of kg

YOM/I (Ibs YOM/gal) of coating (minus water and any

compounds that are specifically exempted from the dcfinition

of YOM); and

Fj = Fraction, by wcight, of YOM emissions from the surface

coating, reduced or prevented from being cmitted to the

ambient air. This is the overall efficiency ofthe capture system

and control device.

2) The coating line is equippcd with a capture system and control device that

provide 75 pcrcent reduction in the overall emissions of YOM from the

coating line and the control device has a 90 percent efficiency.

i) No owner or operator of a plastic parts coating line, that applies one or more

coatings during the same day, all of which are subject to the same numerical

emission limitation within Section 218.204(n) or (0) ofthis Subpart (e.g., all

coatings used on the line are subject to 0.42 kg/I (3.5 Ibs/gal)), and that is

equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

j) Prior to May 1,2011, no owner or operator of a metal furniture coating line that

applies one or more coatings during the same day, all ofwhich are subject to the

same numerical emission limitation within Section 218.204(g) ofthis Subpart

(e.g., all coatings used on the line are subject to 0.34 kg/I (2.8 Ibs/gal)), and that is

equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

k) Prior to May 1, 201 1, no owner or operator of a large appliance coating line that

applies one or more coatings during the same day, all of which are subject to the

same numerical emission limitation within Section 218.204(h) of this Subpart

(e.g., all coatings used on the line are subject to 0.34 kg/I (2.8 Ibs/gal)), and that is

equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

I) On and after May 1, 20 11, no owner or operator of a paper coating line, metal

furniture coating line, or large appliance coating line that is equipped with a

caphlre system and control device shall operate the subject coating line unless

either:

I) The capture system and control device provide at least 90 percent

reduction in the overall emissions of YOM from the coating line; or
209

2) The owner or operator complies with the applicable limitation set forth in

Section 218.204 ofthis Subpart by utilizing a combination of low-YOM

coatings and a capture system and control device.

m) No owner or operator of a flat wood paneling coating line that is equipped with a

capture system and control device shall operate the subject coating line unless

either:

I) The capture system and control device provide at least 90 percent

reduction in the ovcrall emissions ofYOM from the coating line; or

2) The owner or operator ofthe flat wood paneling coating line complies

with all requirements set forth in subsection (b)(2) ofthis Section.

ml. On and after May 1, 20 12~, no owner or operator of a miscellaneous metal

parts and products coating line. plastic parts and products coating line, or pleasure

craft surface coating line that is equipped with a capture system and control

device shall operate the subject coating line unless:

II The capture system and control device provide at least 90 percent

reduction in the overall emissions of YOM from the coating line: or

Ii The owner or operator ofthe coating line complies with all requirements

set forth in subsection (b)(2) ofthis Section.

Ql Emissions Averaging Alternative for Pleasure Ctatl Surface Coating Operations.

T-he owner or operator of a source with coating operations subject to the

requirements of Section 2l8.204(q)(5J.(A) througb 1m may elecj to include such

operations in the emissions averaging alternative. Coati_ng operations l!tilizing

this alternative shall cOIlWly with a source-specific YOM emission limit Qn a-.ll.:

month rolling average basis, calculated at the end of each calendar month,

Subject coating opeta.t.ions that do not utilize the emissions averaging_alternative,

and coatin~ operationssubjcct to Section 218.204Iq)15)(H), shall comply wit~

requirements in Section 218.204Iq)15). 2] 8.205, or 21 8.207(1), as applicable...as

well as with all othe.r applicable requirementsin thi? Subpart.

II Th.c total actual YOM emissjQns determineJ:! by EquatiQn..2 shall be e_9J!aI

tQ or Jess than the total allowable YOM emissions determined by Equation

I. The Qwner o~ operator Qfa SQurce subject to this subsection IQ) shall

use Equation I belQ\v to determine the total allowable source-specific

YOM mass emis;;iQn limit for plea.sure craft coatings i,ncluded in t.he

emissions average;

EquatiQn I:
210

C

VOi'vlAIl"''''''lJl.. = L: L1MjVl

,_A

Where:

.Y..QMAIIQwab!e ::::; Total allowable mass of VOM that can be emitted

ITom the pleasure cr<!f! c!Lat~erations included

in the average, expressed in kilograms per 12-nJQoJh

period.

The applicable VOM content limit for a specifiecj

pleasure craft coating category from Section

2) 8.204(q)CSJ(A) through (0) expressed in

kilograms per liter.

Volume ofspecified pleasure craft coating categID

from Section 218.204(q)(Sj(A) through (G) used in

the past 12 months, excluding water and any

pompounds that are exempt. exptessed in liters.

Subscript denoting a specific pleas_ur_e craft coating

category from Section 2] 8.204(q)(S)(A) throu,g,h.

.(Ql

II At the end ofthe-.fu:s.t 12-month averaging period, and at the end of each

subsequent month, the owner or operator of a.~Clurce subject to this

subsection (0) shaJI use Equation 2 below to calculate the total actual

YQM emissions from the pleasure craft coating operations included in the

emissions average.

Where:

YQMb-CluaJ VOM emissions calculated using the~ content

for all coatings ITom Section 218,:W4(g)(S)(A)

through (0) that ace i.opJuded in the average and the

volume ofthose coatings used, expressed in

kilograms.
211

J¥.-ejghted average of actu<!l YOM content for a

specified pleasure craft coating catcg~from

Scctioo 2 I8.204(g)(SJiA) thmugh (m expressed in

kilograms per-..likL

Total volume ofspecified Rleas\lfe craft coating

category from Se_ction21 8.204(q)(S)(A) thr.ill!!ill

(0) used in the past 12 m9n1h.s, excluding water and

any compounds that are exempt. expressed in liters.

Subscrllt denoting a sp,.e.c.ific pleasure craft cQaling

category from Section 218.204(g)(S)(A) through

LQ1

11 For purposes ofEquation 2. the owner or operator of a source subject to

this subsection (0) sIJ?1I use Equation 3 below to calculate the weightedaverage YOM content for each coating included io tbe emissions averaAA

for the previous 12 mo~

Lj=1 VOMjl-j

YOM; = ""n" "-')=1 Vj

Wh,l';,re:

Weighted average of actual YOM content for a

specified pleasure craft coating categQTy from

Section 218,204(g)(S)(h) through (0) expressed in

kilograms per lit~

!

= YOM content of each Rle_asure craft coaJing used

over the previous 12 month.s within a sp~

pJeJlsure craft cQating category~

Yolume of each pleasure CJ:lLft coating used~

previous) 2 months, excluding water and an);

compounds that are exeJ1J.Pt within a s~

Rleasure craft coating category~

Subscript denoting a specific pleasure craft coating

category from Section 2 I8.204(g)(S)(A) through

LQ1
1

=

212

Subscript deJ)Qtiog a specific pleasure craft CQatjDg

within a specified cQating categwxJ.

Number Qf cQatings applied withio a specific

cQating cateJ?,wti

(SQurce: Amended at 34 Ill. Reg. __, effective

Section 218.208 Exemptions from Emission Limitations

a) ExemptiQns fQr all cQating categQries except WQQd furniture cQating. The

limitatiQns Qfthis Subpart shallnQt apply tQ cQating lines within a SQurce, that

Qtherwise WQuid be subject tQ the same subsectiQn Qf SectiQn 218.204 (because

they belQng tQ the same cQating categQry, e.g., can cQating), prQvided that

cQmbined actual emissiQns QfVOM from all lines at the SQurce subject tQ that

subsectiQn never exceed 6.8 kg/day (ti5 Ibs/dayJ) befQre the applicatiQn Qf

capture systems and cQntrQI devices. (FQr example, can cQating lines within a

SQurce WQuid nQt be subject tQ the limitatiQns QfSectiQn 218.204(b) Qfthis

Subpart ifthe combined actual emissiQns QfVOM frQm the can cQating lines

never exceed 6.8 kg/day ff15 Ibs/dayJ) befQre the applicatiQn Qf capture systems

and cQntrol devices.) Prior to May I, 2012;w.j.j., volatileVelatile organic material

emissions from heavy off-highway vehicle products coating lines must be

cQmbined with YOM emissions from miscellaneous metal parts and prQducts

coating lines tQ detennine applicability. On and after May 1, 20J2~, YOM

emissiQns from heavy off-highway vehicle products coating lines shall be

combined with YOM emissions from miscellaneous metal arts and products

coating lines and plastic parts and products coatings lines to determine

applicability. Any owner or operatQr of a coating source shall comply with the

applicable cQating analysis test methods and procedures specified in Section

2] 8.1 05(a) ofthis Part and the recQrdkeeping and reporting requirements

specified in SectiQn 218.21 I(a) ofthis Subpart iftotal YOM emissions from the

subject coating lines are always less than or equal tQ 6.8 kg/day if15 lbs/daytl

befQre the application of capture systems and control devices and, therefore, are

not subject to the limitations of Section 218.204 ofthis Subpart. Once a categQry

of coating lines at a SQurce is subject tQ the limitations in Section 218.204 ofthis

Subpart the coating lines are always subject to the limitations in SectiQn 218.204

Qfthis Subpart.

b) Applicability for wood furniture coating

1) The limitatiQns ofthis Subpart shall apply to a source's WOQd furniture

coating lines ifthe source contains process emission units, not regulated

by Subparts B, E, F (excluding Section 218.204(1) ofthis Subpart), H

(excluding Section 218.405 ofthis Part), Q, R, S, T (excluding SectiQn

218.486 ofthis Part), V, X, Y, Z or BB ofthis Part, wh.ich as a group both:
213

A) Have a maximum theoretical emissions of91 Mg (100 tons) or

more per calendar year of YOM if no air pollution control

equipment were used; and

B) Are not limited to less than 91 Mg (100 tons) of YOM per calendar

year if no air pollution control equipment were used, through

production or capacity limitations contained in a federally

enforceable permit or SIP revision.

2) The limitations ofthis Subpart shall apply to a source's wood furniture

coating lines, on and after March 15, 1996, ifthe source contains process

emission units, which as a group, have a potential to emit 22.7 Mg (25

tons) or more ofYOM per calendar year and have not limited emissions to

less than 22.7 Mg (25 tons) ofYOM per calendar year through production

or capacity limitations contained in a federally enforceable operating

permit or SIP revision, and thatwltieh:

A) Are not regulated by Subparts B, E, F (excluding Section

218.204(1) ofthis Subpart), H, Q, R, S, T (excluding Section

218.486 ofthis Part), Y, X, Y, Z or BB ofthis Part; and

B) Are not included in any ofthe following categories: synthetic

organic chemical manufacturing industry (SOCMI) distillation,

SOCMI reactors, plastic parts coating (business machines), plastic

parts coating (other), offset lithography, industrial wastewater,

autobody refinishing, SOCMI batch processing, volatile organic

liquid storage tanks and clean-up solvents operations.

3) If a source ceases to fulfill the criteria ofsubsection (b)(I) or (b)(2) ofthis

Section, the limitations of Section 218.204(1) ofthis Subpart shall continue

to apply to any wood furniture coating line which was ever subject to the

limitations of Section 218.204(1) ofthis Subpart.

4) For the purposes ofsubsection (b) ofthis Section, an emission unit shall

be considered to be regulated by a Subpart if it is subject to the limitations

ofthat Subpart. An emission unit is not considered regulated by a Subpart

if it is not subject to the limits ofthat Subpart, e.g., the emission unit is

covered by an exemption in the Subpart or the applicability criteria ofthe

Subpart are not met.

5) Any owner or operator of a wood furniture coating line to which the

limitations ofthis Subpart are not applicable due to the criteria in

subsection (b) ofthis Section shall, upon request by the Agency or the

USEPA, submit records to the Agency and the USEPA within 30 calendar
214

days from the date ofthe requcst that documcnt that the coating line is

exempt from thc limitations of this Subpart.

c) On and aftcr March 15, 1996, the limitations ofthis Subpart shall not apply to

touch-up and repair coatings used by a coating source described by subsections

218.204(b), (d), (t), (g), and 0), 0), (A) aA~ (e) ofthis Subpart; providcd that the

source-wide volume ofsuch coatings used does not cxcccd 0.95 I (I quart) per

eight-hour period or exceed 209 I/yr if55 gallyrl} for any rolling twelve month

period. Recordkeeping and reporting for touch-up and repair coatings shall be

consistent with subsection ~a) ofthis Section.

Q} Prior to May 1, 2012;Mj.j.j., the limitations ofthis Subpart shall not apply to touchup and repair coatings used by a coating source describcd in Scction 218.204(j),

(n), and (o)ofthis Subpart, provided that the source-wide volume ofthe coatings

used does not exceed 0.95 I(I quart) pcr eight-hour period or exceed 209 I/yr (55

gallyr) for any rolling ]2 month period. Recordkeeping and reporting for touchup and repair coatings shall be consistent with subsection (e) ofthis Section.

~) On and after March 15, 1996, the owner or operator ofa coating line or a group

of coating lines using touch-up and rcpair coatings that are exempted from the

limitations of Section 218.204(b), (d), (t), (g), (i), 0), (n) and (0) of this Subpart

because ofthc provisions of Section 218.208(c).Q!.@ ofthis Subpart shall:

1) Collect and record the name, identification number, and volume used of

each touch-up and repair coating, as applied on each coating line, per

eight-hour period and per month;

2) Perform calculations on a daily basis, and maintain at thc source records

ofsuch calculations, ofthe combined volumc oftouch-up and repair

coatings used source-wide for cach eight-hour period;

3) Perform calculations on a monthly basis, and maintain at the source

records ofsuch calculations, ofthe combined volume oftouch-up and

repair coatings used source-wide for the month and the rolling twelve

month period;

4) Prepare and maintain at the source an annual summary of the information

required to be compiled pursuant to subsections (~a)( I) and (~a)(2) ofthis

Section on or before January 31 ofthe following year;

5) Maintain at the sourcc for a minimum period ofthree years all records

requircd to be kept under this subsection and make such records available

to the Agency upon request;
215

6) Notify the Agency in writing ifthe use oftouch-up and repair coatings at

the source ever exceeds a volume of 0.95 I (I quart) per eight-hour period

or exceeds 209 J/yr (55 gallyr) for any rolling twelve month period within

30 days after any such exceedance. Such notification shall include a copy

of any records ofsuch exceedance; and

7) "Touch-up and repair coatings" means, for purposes of35 III. Adm. Code

218.208, any coating used to cover minor scratches and nicks that occur

during manufacturing and assembly processes.

(Source: Amended at 20 iiI. Reg. __, effective

Section 218.210 Compliance Schedule

Every owner or operator ofa coating line (ofa type included within Section 218.204 ofthis

Subpart) shall comply with the requirements of Section 218.204, 218.205, 218.207 or 218.208

and Section 2J8.211 or Sections 218.212 and 218.213 ofthis Subpart in accordance with the

appropriate compliance schedule as specified in subsection (a), (b), (c), (d), (e), (t), (g), Or (h) of

this Section:

a) No owner or operator ofa coating line that is exempt from the limitations of

Section 218.204 ofthis Subpart because ofthe criteria in Section 218.208(a) or

(b) ofthis Subpart shall operate said coating line on or after a date consistent with

Section 218.106 ofthis Part, unless the owner Or operator has complied with, and

continues to comply with, Section 218.211(b) ofthis Subpart.

b) No owner or operator of a coating line complying by means of Section 218.204 of

this Subpart shall operate said coating line on or after a date consistent with

Section 218.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 218.204 and 218.21 I(c) of this Subpart.

c) No owner or operator of a coating line complying by means of Section 218.205 of

this Subpart shall operate said coating line on or after a date consistent with

Section 218.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 218.205 and 218.2 J 1(d) of this Subpart.

d) No owner or operator of a coating line complying by means of Section 218.207 of

this Subpart shall operate said coating line on or after a date consistent with

Section 21 8.J 06 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 2J 8.207 and 218.211 (e) ofthis Subpart.

e) No owner or operator of a coating line subject to one or more ofthe emission

limitations contained in Section 218.204 ofthis Subpart on or after March 15,

1996, choosing to comply by means of Section 218.204, 218.205 or 218.207 of

this Subpart, shall operate said coating line on or after March 15, 1996, unless the
216

owner or operator complies with and continues to comply with, respectively, the

applicable requirements in Section 218.204, or the alternative control options in

Section 218.205 or 218.207 and thc requirements of Section 218.211.

f) No owner or operator of a coating line subject to one or more ofthe emission

limitations contained in Section 218.204 of this Subpart on or after March 15,

1996, choosing to comply by means ofSection 218.212 of this Subpart, shall

operate said coating line on or after March 15, 1996, unless the owner or operator

complies with and continues to comply with the requirements of Sections 218.212

and 218.213 ofthis Subpart.

g) No owner or operator of a coating line subject to the emission limitations in

Section 218.204(c)(2), (g)(2), or (h)(2) ofthis Subpart shall operate that coating

line on or after a date consistent with Section 218.106(e) ofthis Part, unless the

owner or operator has complied with, and continues to comply with, Section

218.204(c)(2), (g)(2), or (h)(2), as applicable, or the alternative control options in

Section 218.205 or 218.207, and all applicable requirements in Sections 218.211

and 218.218 ofthis Subpart.

h) No owner or operator of a coating line subject to the emission limitations

contained in Section 218.204(p) of this Subpart shall operate that coating line on

or after a date consistent with Section 218.1 06(e) ofthis Part, unless the owner or

operator has complied with, and continues to comply with, Section 218.204(p) or

the alternative control options in Section 218.205 or 218.207, and the

requirements of Sections 218.211 and 218.217 ofthis Subpart, as applicable.

jg} No owner or operator of a coating line subject to the emissions limitations in

Section 218.204(a)(2) or (9) ofthis Subpart, or subject to the limitations in

Section 218.219 ofthis Subpart, shall operate the coating line on or after a date

consistent with Section 218, 106(e) ofthis Part, unless the owner or operator has

complied with, and continues to comply with, Sections 218.204(a)(2) or (q). if

applicable, or the alternative control options in Section 218.205 or 218.207. and

all applicable requirements in Section 218.211 and 218.219 ofthis Subpart.

(Source: Amended at 34 Ill. Reg. __, effective -----.l

Section 218.211 Recordkeeping and Reporting

a) The YOM content of each coating and the efficiency of each capture system and

control device shall be determined by the applicable test methods and procedures

specified in Section 218.105 ofthis Part to establish the records required under

this Section.
217

b) Any owner or operator of a coating line that is exempted from the limitations of

Section 218.204 ofthis Subpart because of Section 2 J8.208(a) or (b) ofthis

Subpart shall comply with the following:

1) For sources exempt under Section 218.208(a) ofthis Subpart, by a date

consistent with Section 218.106 ofthis Part, the owner or operator of a

coating line or a group of coating lines referenced in subsection (b) ofthis

Section shall certify to the Agency that the coating line or group of coating

lines is exempt under the provisions of Section 218.208(a) ofthis Subpart.

Such certification shall include:

A) A declaration that the coating line or group of coating lines is

exempt from the limitations of Section 218.204 ofthis Subpart

because of Section 218.208(a) ofthis Subpart; and

B) Calculations that demonstrate that the combined YOM emissions

from the coating lines or group of coating lines never exceed 6.8

kg (15 Ibs) per day before the application of capture systems and

control devices. The following equation shall be used to calculate

total YOM emissions:

m •

T, = L:L: (A;B; l,

i-I i_I

where:

T, = Total YOM emissions from coating lines each day

before the application of capture systems and control

devices in units ofkglday (lbs/day);

m = Number of coating Iines at the source that otherwise

would be subject to the same subsection of Section

218.104 ofthis Part (because they belong to the same

category, e.g., can coating);

Subscript denoting an individual coating line;

n Number of different coatings as applied each day on

each coating line;

Subscript denoting an individual coating;
218

A; Weight ofYOM per volume of each coating (minus

water and any compounds that are specifically

exempted from the definition of YOM) as applied each

day on each coating line in units ofkg YOM/I (lbs

YOM/gal); and

B; = Yolume of each coating (minus water and any

compounds that are specifically exempted from the

definition of YOM) as applied each day on each

coating line in units of I/day (gal/day). The instrument

or method by which the owner or operator accurately

measured or calculated the volume of each coating as

applied on each coating line each day shall be

described in the certification to the Agency.

2) For sources exempt under Section 218.208(b) ofthis Subpart, by March

15, J998, or upon initial start-up, the owner or operator of a coating line or

a group of coating lines referenced in subsection (b) of this Section shall

certify to the Agency that the source is exempt under the provisions of

Section 218.208(b) ofthis Subpart. Such certification shall include:

A) A declaration that the source is exempt from the limitations of

Section 218.204(1) ofthis Subpart because of Section 218.208(b)

ofthis Subpart; and

B) Calculations that~ demonstrate that the source meets the

criteria for exemption because of Section 218.208(b) of this

Subpart..

3) For sources exempt under Section 218.208(a) ofthis Subpart, on and after

a date consistent with Section 218.106 ofthis Part, the owner or operator

of a coating line or group of coating lines referenced in this subsection ill

shall collect and record all ofthe following information each day for each

coating line and maintain the information at the source for a period of

three years:

A) The name and identification number of each coating as applied on

each coating line; and

B) The weight of YOM per volume and the volume of each coating

(minus water and any compounds tha~ are specifically

exempted from the definition of YOM) as applied each day on

each coating line.

4) For sources exempt under Section 218.208(b) ofthis Subpart, on and after

March 15, 1998, the owner or operator of a coating line or group of
219

coating lines referenced in this subsection (b) shall collect and record all

ofthe following information for each coating line and maintain the

information at the source for a period ofthree years:

A) The name and identification number of each coating as applied on

each coating line; and

B) The weight ofYOM per volume and the volume of each coating

(minus water and any compounds which are specifically exempted

from the definition ofYOM) as applied on each coating line on a

month Iy basis.

5) On and after a date consistent with Section 218.106 ofthis Part, the owner

or operator of a coating line or group of coating lines exempted from the

limitations of Section 218.204 ofthis Subpart because of Section

218.208(a) ofthis Subpart shall notifY the Agency of any record showing

that total YOM emissions from the coating line or group ofcoating lines

exceed 6.8 kg (15 Ibs) in any day before the application of capture systems

and control devices by sending a copy ofsuch record to the Agency within

30 days after the exeeedance occurs.

6) On and after March 15, 1998, any owner or operator of a source exempt

from the limitations of Section 218.204(1)ofthis Subpart because of

Section 218.208(b) ofthis Subpart shall notify the Agency ifthe source's

YOM emissions exceed the limitations of Section 218.208(b) ofthis

Subpart by sending a copy of calculations showing such an exceedance

within 30 days after the change occurs.

c) Any owner or operator of a coating line subject to the limitations ofSection

218.204 ofthis Subpart other than Section 218.204(a).u..J.(ID~, er-(a)ill.(Qe1,

(a)(2)(3), (a)(2)(C), or (a)(2)(D) ofthis Subpart and complying by means of

Section 218.204 ofthis Subpart shall comply with the following:

I) By a date consistent with Section 218.106 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance from

an existing subject coating line from Section 218.205, Section 218.207,

Section 218.215, or Section 218.216 ofthis Subpart to Section 218.204 of

this Subpart; the owner or operator of a subject coating line shall certify to

the Agency that the coating line will be in compliance with Section

2 I8.204 ofthis Subpart on and after a date consistent with Section

218.106 ofthis Part, or on and after the initial start-up date. The

certification shall include:

A)' The name and identification number of each coating as applied on

each coating line;
220

B) The weight of YOM per volume of each coating (minus water and

any compounds that are specifically exempted from the definition

of YOM) as applied each day on each coating line;

C) On and after March 15, 1998, for coating lines subject to the

limitations of Section 218.204(1)(2)(A) or (B) ofthis Subpart, the

weight ofYOM per weight ofsolids in each coating as applied

each day on each coating line;

D) For coating lines subject to the limitations of Section 218.204(c)(2)

ofthis Subpart, the weight of YOM per weight ofsolids (or the

weight of YOM per weight of coatings, as applicable) in each

coating as applied each day on each coating line;

E) For coating lincs subject to the limitations of Section

218.204(g)(2) or (h)(2) ofthis Subpart, the application methods

used to apply coatings on the subject coating line and the weight of

YOM per volume of each coating (or the weight of YOM per

volume ofsolids in each coating, as applicable) as applied each

day on each coating line; and

F) For coating lines subject to the limitations of Section 218.204(p)

ofthis Subpart, the weight of YOM per volume ofcoatings or

solids, as applicable, as applied each day on each coating line.

G~) For coatings line subject to the limitations of Section

218.204(a)(2)(A) ofthis Subpart, the weight of YOM per volume

ofsolids in each coating as applied each day on each coating line,

and the solids tUnlover ratio ofthe EDP operation, with supporting

calculations:

Jlli} For coatings subject to the limitations of Section 2I 8.204(a)(2)(E),

the weight of YOM per volume of each coating as applied each

day on each coating line, calculated on an occurrence weighted

average basis;

1B For coating lines subject to the limitations of Section 218.204(9) of

this Subpart, the weight ofYOM per volume of each coating, or

the wcight of YOM per volume ofsolids in caeh coating, as

applicable, as applied each day on each coating line;

2) On and after a date consistent with Section 218,106 ofthis Part, or on and

after the initial start-up date, the oWner or operator of a subject coating

line shall collect and record all of the following information each day,
221

unless otherwise specified. for each coating line and maintain the

information at the source for a period ofthree years:

A) The name and identification number of each coating as applied on

each coating line;

B) The weight ofYOM per volume of each coating (minus water and

any compounds which are specifically exempted from the

definition of YOM) as applied each day on each coating line;

C) On and after March IS, 1998, for coating lines subject to the

limitations of Section 218.204(1)(2)(A) or (B) ofthis Subpart, the

weight ofYOM per weight ofsolids in each coating as applied

each day on each coating line and certified product data sheets for

each coating;

D) On and after March 15, 1998, for wood furniture coating spray

booths subject to the limitations of Section 218.204(1)(4)(A) ofthis

Subpart, the weight ofVOM per weight ofsolids in each strippable

spray booth coating as applied each day on each spray booth and

certified product data sheets for each coating;

E) For coating lines subject to the limitations ofSection

218.204(c)(2) ofthis Subpart, the weight ofYOM per weight of

solids (or the weight of YOM per weight of coatings, as

applicable) in each coating as applied each day on each coating

line, and certified product data sheets for each coating;

F) For coating lines subject to the limitations of Section

218.204(g)(2) or 218.204(h)(2) ofthis Subpart, the weight ofYOM

per volume of each coating (or the weight of YOM per volume of

solids in each coating, as applicable) as applied cach day on cach

coating line, and certified product data sheets for each coating; and

G) For coating lines subject to thc limitations of Section 218.204(p) of

this Subpart, the weight of YOM per volume of coatings or solids,

as applicable, as applied each day on each coating line.

HID For coatings line subject to the limitations of Section

218.204(a)(2)(A) ofthis Subpart. the weight ofYOM per volume

ofsolids in each coating as applied each day on each coating line.

certified product data sheets for each coating, and the solids

turnover ratio for the EDP operation, with supporting calculations;
222

JE) For coatings subject to the limitations of Section 218.204(a)(2)(E),

the weight ofVOM per volume of each coating as applied each

dav on eaeh eoating line, ealculated on an occurrence weighted

average basis, and certified product data sheets for each coating:

lEi) For coating lines subjeet to the limitations of Section 218,204(9) of

this Subpart. the weight ofVOM per volume of each coating, or

the weight ofVOM per volume ofsolids in each coating, as

applicable, as applied eaeh day on each coating line, and certified

product data sheets for each coating;

3) On and after a date consistent with Section 2 I8.1 06 ofthis Part, the owner

or operator of a subjeet eoating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 2]8.204 ofthis Subpart

shall be reported by sending a copy ofsuch record to the Agency

within 30 days following the occurrence ofthe violation.

B) At least 30 calendar days before changing the method of

compliance from Section 218.204 ofthis Subpart to Section

218.205 or Section 218.207 ofthis Subpart, the owner or operator

shall comply with all requirements ofsubsection (d)(l),_ (e)(l).

or (h)(]) ofthis Section, as applicabler@8fl@stivilly. Upon changing

the method of compliance from Section 218.204 ofthis Subpart to

Section 218.205 ofthis Subpart or Section 218.207 ofthis Subpart,

the owner or operator shall comply with all requirements of

subsection (d),_ (e), or (h) ofthis Section, as

applicablerBSj3@@tiv@!y.

d) Any owner or operator of a coating line subject to the limitations of Section

218.204 ofthis Subpart and complying by means of Section 218.205 ofthis

Subpart shall comply with the following:

1) By a date consistent with Section 218.1 06 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance for

an existing subject coating line from Section 218.204 or Section 218.207

ofthis Subpart to Section 218.205 ofthis Subpart; the owner or operator

ofthe subject coating line shall certify to the Agency that the coating line

will be in compliance with Section 218.205 ofthis Subpart on and after a

date consistent with Section 218.106 ofthis Part, or on and after the initial

start-up date. The certification shall include:

A) The name and identification number of each coating line which

will comply by means of Section 218.205 ofthis Subpart.
223

B) The name and identification number of each coating as applied on

each coating line.

C) The weight of YOM per volume and thc volume of each coating

(minus water and any compounds which are specifically exempted

from the definition ofVOM) as applied each day on each coating

line.

0) On and after March 15, 1998, for coating lines subject to the

limitations of Section 218.204(1)(2)(A) or (B) ofthis Subpart, the

weight of YOM per weight ofsolids in each coating as applied

each day on each coating line.

ill For coating lines subject to the limitations of Section

218.204(a)(2)(A) ofthis Subpart. the weight ofVOM per volume

ofsolids in each coating as applied each day on each coating line.

El For coating lines subject to the limitations of Section 2] 8.204(9) of

this Subpart, the weight ofVOM per volume of each coating, or

the weight ofVOM per volume ofsolids in each coating, as

applicable, as applied each day on each coating line.

Gfi) For coating lines subject to the limitations of Section

218.204(c)(2) ofthis Subpart, the weight ofVOM per weight of

solids (or the weight of YOM per weight of coatings, as

applicable) in each coating as applied each day on each coating

line.

HF) For coating lines subject to the limitations of Section

218.204(g)(2) or (h)(2) ofthis Subpart, the weight ofVOM per

volume of each coating (or the weight of YOM per volume of

solids in each coating, as applicable) as applied each day on each

coating line.

l"') For coating lines subject to the limitations of Section 218.204(p)

ofthis Subpart, the weight of YOM per volume of coatings or

solids, as applicable, as applied each day on each coating line.

IE) The instrument or method by which the owner or operator will

accurately measure or calculate the volume of each coating as

applied each day on each coating line.
224

Kf) The method by which the owner or operator will create and

maintain records each day as required in subsection (d)(2) ofthis

Section.

l,G) An example ofthe format in which the records required in

subsection (d)(2) ofthis Section will be kept.

2) On and after a date consistent with Section 218.106 ofthis Part, or on and

after the initial start-up date, the owner or operator of a subject coating

line shall collect and record all ofthe following information each day for

each coating line and maintain the information at the source for a period of

three years:

A) The name and identification number of each coating as applied on

each coating line.

B) The weight of YOM per volume and the volume of each coating

(minus water and any compounds which are specifically exempted

ITom the definition of YOM) as applied each day on each coating

line.

C) On and after March J5, 1998, for coating Iines subject to the

limitations of Section 2I8.204(1)(2)(A) or (B) ofthis Subpart, the

weight of YOM per weight ofsolids in each coating as applied

each day on each coating line.

ill For coating lines subject to the limitations of Section

21 8.204(a)(2)(A) of this Subpart, the weight ofVOM per volume

ofsolids in each coating as applied each day on each coating line.

ill For coating lines subject to the limitations of Section 218.204(9) of

this Subpart, the weight ofVOM per volume of each coating. or

the weight ofVOM per volume ofsolids in each coating. as

applicable, as applied each day on each coating line.

EP) For coating lines subject to the limitations of Section

218.204(e)(2) ofthis Subpart, the weight ofVOM per weight of

solids (or the weight of YOM per weight of coatings, as

applicable) in each coating as applied each day on each coating

line.

GI') For coating lines subject to the limitations of Section

2 J8.204(g)(2) or (h)(2) ofthis Subpart, the weight ofVOM per

volume of each coating (or the weight of YOM per volume of
225

solids in each coating, as applicable) as applied each day on each

coating line.

Hj;:) For coating lines subject to the limitations of Section 2l8.204(p)

of this Subpart, the weight ofVOM per volume of coatings or

solids, as applicable, as applied each day on each coating line.

1G) The daily-weighted average YOM content of all coatings as

applied on each coating line as defined in Section 218.104 ofthis

Part.

3) On and after a date consistent with Section 218.106 ofthis Part, the owner

or operator of a subject coating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 218.205 ofthis Subpart

shall be reported by sending a copy ofsuch record to the Agency

within 30 days following the occurrence of the violation.

B) At least 30 calendar days before changing the method of

compliance with this Subpart from Section 218.205 ofthis Subpart

to Section 218.204 or Section 218.207 ofthis Subpart, the owner

or operator shall comply with all requirements ofsubsection (c)(I),

01' (e)(l), or IhlllJ ofthis Section, as applicablerg8~getiV8l;o. Upon

changing the method of compliance with this subpart from Section

218.205 to Section 218.204 or Section 218.207 ofthis Subpart, the

owner or operator shall comply with all requirements ofsubsection

(c),_ (e), or Ih) ofthis Section, as applicableFg8~g8ti';'8Iy.

e) Any owner or operator of a coating line subject to the limitations of Section

218.207 ofthis Subpart and complying by means of Section 218.207(c), (d), (e),

(t), (g), (h), (I), or (m) ofthis Subpart shall comply with the following:

1) By a date consistent with Section 218, I06 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance for

an existing coating line from Section 218.204 or Section 218.205 ofthis

Subpart to Section 218.207 ofthis Subpart, the owner or operator ofthe

subject coating line shall perform all tests and submit to the Agency the

results of all tests and calculations necessary to demonstrate that the

subject coating line will be in compliance with Section 218,207 ofthis

Subpart on and after a date consistent with Section 218.106 ofthis Part, or

on and after the initial start-up date,

2) On and after a date consistent with Section 218,106 ofthis Part, or on and

after the initial stalt-up date, the owner or operator of a subject coating
226

line shall collect and record all ofthe following information each day for

cach coating line and maintain the information at the source for a period of

three years:

A) The weight of YOM per volume of eoating solids as applied each

day on each coating line, if complying pursuant to Section

218.207(b)(2) ofthis Subpart.

B) Control device monitoring data.

C) A log of operating time for the capture system, control device,

monitoring equipment and the associated coating line.

D) A maintenance log for the capture system, control device and

monitoring equipment detailing all routine and non-routine

maintenance performed including dates and duration of any

outages.

3) On and after a date consistent with Section 218.106 ofthis Part, the owner

or operator of a subject coating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 218.207 ofthis Subpart

shall be reported by sending a copy ofsuch record to the Agency

within 30 days following the occurrence ofthe violation.

B) At least 30 calendar days before changing the method of

compliance with this Subpart from Section 218.207 ofthis Subpart

to Section 218.204 or Section 218.205 ofthis Subpart, the owner

or operator shall comply with all requirements ofsubsection (c)(l)

or (d)(l) ofthis Section, respectively. Upon changing the method

of compliance with this subpart from Section 218.207 ofthis

Subpart to Section 218.204 or Section 218.205 of this Subpart, the

owner or operator shall comply with all requirements ofsubsection

(c) or (d) ofthis Section, respectively.

f) Any owner or operator of a primer surfacer operation or topcoat operation. or a

combined primer surface and topcoat operation. subject to the limitations of

Section 218.204(a)ilillUP-t, or (a)LlliQt31, (a)(2)(B1. (a)(2)(C), or (a)(2)(D) of

this Subpart shall comply with the following:

I) By a date consistent with Section 218.106 ofthis Part, or upon initial startup of a new eoating operation, the owner or operator ofa subject coating

operation shall certify to the Agency that the operation will be in

compliance with Section 218.204 ofthis Subpart on and after a date
227

consistent with Section 218.106 ofthis Part, or on and after the initial

start-up date. The certification shall include:

A) The name and identification number of each coating operation

which will comply by means of Section 218.204(a)J..llC.ID.P-j, aM

(a)ill.CQ~. (a)(2)(8), (a)(2)(C). or (a)(2)(O) ofthis Subpart and

the name and identification number ofeach coating line in each

coating operation.

B) The name and identification number of each coating as applied on

each coating line in the coating operation.

C) The weight of YOM per volume of each coating (minus water and

any compounds which are specifically exempted from the

definition ofYOM) as applied each day on each coating line.

D) The transfer efficiency and control efficiency measured for each

coating line.

E) Test reports, including raw data and calculations documenting the

testing performed to measure transfer efficiency and control

efficiency.

F) The instrument or method by which the owner or operator will

accurately measure or calculate the volume of each coating as

applied each day on each coating line.

G) The method by which the owner or operator will create and

maintain records each day as required in subsection (f)(2) of this

Section.

H) An example format for presenting the records required in

subsection (f)(2) ofthis Section.

2) On and after a date consistent with Section 218.106 ofthis Part, or on and

after the initial start-up date, the owner or operator of a subject coating

operation shall collect and record all ofthe following information each

day for each operation and maintain the information at the source for a

period ofthree years:

A) All information necessary to calculate the daily-weighted average

YOM emissions from the coating operations in kg/I (lbs/gal) of

coating solids deposited in accordance with the proposal

submitted, and approved pursuant to Section 2 J8.204(a)J..llC.ID.P-j,
228

or (a)illfQ(Jj, (a)(2)(B), (a)(2)(C), or (a)(2)(D) ofthis Subpart

including:

i) The name and identification number of each coating as

applied on each coating operation.

ii) The weight of YOM per volume of each coating (minus

water and any compounds which are specifically exempted

from the definition ofYOM) as applied each day on each

coating operation.

B) If a control device or devices are used to control YOM emissions,

control device monitoring data; a log of operating time for the

capture system, control device, monitoring equipment and the

associated coating operation; and a maintenance log for the capture

system, control device and monitoring equipment, detailing all

routine and non-routine maintenance performed including dates

and duration of any outages.

3) On and after a date consistent with Section 218.106 ofthis Part or on and

after the initial start-up date, the owner or operator ofa subject coating

operation shall determine and record the daily YOM emissions in kg/I

(Ibs/gal) of coating solids deposited in accordance with the proposal

submitted and approved pursuant to Section 218.204(a)( I)(B), (a)(1 )(e),

(a)(2)(B), (a)(2)(C), or (a)(2)(D)(al(2) SF (al(3l ofthis Subpart within 10

days from the end ofthe month and maintain this information at the source

for a period ofthree years.

4) On and after a date consistent with Section 218.106 ofthis Part, the owner

or operator of a subject coating operation shall notify the Agency in the

following instances:

A) Any record showing a violation of Section 2]8.204(a)(1)(B),

(a)(I)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D)(al(?l Sf (al(3l ofthis

Subpart shall be reported by sending a copy ofsuch record to the

Agency within 15 days from the end ofthe month in which the

violation occurred.

B) The owner or operator shall notify the Agency of any change to the

operation at least 30 days before the change is effected. The

Agency shall determine whether or not compliance testing is

required. If the Agency determines that compliance testing is

required, then the owner or operator shall submit a testing proposal

to the Agency within 30 days and test within 30 days after the

approval ofthe proposal by the Agency and USEPA.
229

g) On and after a date consistent with Section 218,106(e) ofthis Part, or on and after

the initial startup date, whichever is later, the owner or operator of a coating line

subject to the requirements of Section 218,2 I9 of this Subpart shall comply with

the following:

I) By May I, 2012~, or upon initial startup, whichever is later, subm it a

certification to the Agency that includes

al A description ofthe practices and procedures that the source will

follow to ensure compliance with the applicable requirements in

Section 218,218 ofthis Subpart;

ill For sources subject to Section 218.219(a)(6), the work practices

plan specified in that Section;

g For sources subject to Section 21 8,219(b)(6), the application

methods used to apply coatings on the subjcct coating line;

2) NotifY the Agency of any violation of Section 218.218 ofthis Subpart by

providing a description ofthe violation and copies ofrecords documenting

the violation to the Agency within 30 days following the occurrence ofthe

violation; and

3) Maintain at the source all records required by this subsection (g) for a

minimum ofthree years from the date the document was created and make

those records available to the Agency upon request.

h) On and after a date consistent with Section 218, I06(e) of this Part, or on and after

the initial start-up date, whichever is later, the owner or operator of a flat wood

paneling coating line subject to the requirements in Section 218.217 ofthis

Subpart shall comply with the following:

I) By August 1,2010, or upon initial start-up, whichever is later, submit a

certification to the Agency that includes a description ofthe practices and

procedures that the source will follow to ensure compliance with the

applicable requirements in Section 218.2l7(e) and (d) ofthis Subpart; and

2) NotifY the Agency of any violation of Section 2 I8.217 ofthis Subpart by

providing a description ofthe violation and copies ofrecords documenting

such violation to the Agency within 30 days following the occurrence of

the violation.

i1 Each owner or operator ofa pleasure craft surface coating operation subject to the

limitations in Section 218.204(q)(5)(A) through (0) oftbis Subpaa and
230

complying by means ofSectiQn 218.207(J!l) Qfthis Subpart.shall comply with the

fQllowing

11 Bva date consistent with Section 218.1 060fthis Part, or upon initial startup of a new pleasure craft surface coatingJilleratiQn whichever is later or

upQn changing the method Qf cQmpliance fQr an existing subject coating

operatiQn frQm SectiQn 2 I8..204, 218.204, OJ 218.207(1) ofth,is Subpart tQ

SectiQn 218.207(m) Qfthis Subpart, the Qwner or QperatQr Qf a subject

coating Qpera.t,iQJ) shall pe.rfuLnuIJ tests and calc~tLa.t,iQns necessary to

dru1illJstrate that the subject coating line will be in compliance with

Se,ctiQn 218.207(m) Qn and after a date c,Q,nsistent with SectiQn 218.] 06 Qf

this Part Qr Qn aO,d after the initial start-up date.

Qnllnd after a date consistent with SectiQn 218.106 Qfthis Part, Qr Qn and

after the initial tart-up date whic,b~ver is later, the Qwner Qr QperaloJ Qf a

subject pleasure craft coating Qperation shall:

al Collect llll,d record the following information each month:

il The amount of each pleasur.e (raft surface co,ating used in

each subject cQating Qperation'

ill The YOM content of each pleasure craft surface coating

Jls,cd in each subje,ct coating opeJatioA

iill I.9Jal monthly YOM emissions foJ' aU subject pleas,ure craft

surface coating operations:

III At the end Qfthe first 12-month averaging period, and at the end of

each subsequent month collect and record tb,e fQllowing

informat,iJm:

il Ib,e YOM mass emission limit for allsubject pleasure craft

surface coating operations for the applicable I2-month

averagiJllU)eriQd, with supporting calculations'

ill I--hl': total actual emissions of YOM from all subi!¢;.!

pleasure cr.aft surface coa.ting operations for the applic,able

12-month averagingperiod:

g :tiotify the AgenH in writing of any violation ofthe requireme,nts

of Section 218.207(ml wi.tbin 30 days following the occur.re.oce of

the violation and Rrovide records d,ocumenting the violation upon

!:£guest by the Agency:
231

ID Notify the AgeQH in writing at least 30 calendar days before

changing the method of compliance with this Subpart from Section

218.20"l.<m) to Section 218.204, 218.205.., or 218.207(1). Upon

>:hanging the method of compliancc, the owner 01 operator shall

comply with all requirements set forth in subsection (c), (d). or (e)

pfthis Section. as applicable.

f:l ,Maintain at tb~ source all records required by this subsection (h)

for a m.inimJJJ1LQftbree ye_aLS from the dil.le the document was

created, and provide such records to the agency upon r~

(Source: Amended at 34 111. Reg. __' effective -----l

Section 218.212 Cross-Line Averaging to Establish Compliance for Coating Lines

a) On and after March 15, 1996, any owner or operator of a coating line subject to

the limitations set forth in Section 218.204 ofthis Subpart, except coating lines

subject to the limitations in Section 218.204(a)(2). (c)(2), (g)(2), (h)(2), -Cp)"il[

{gl ofthis Subpart, and with coating lines in operation prior to January 1, 1991

("pre-existing coating lines"), may, for pre-existing coating lines only, elect to

comply with thc requirements ofthis Section, rathcr than complying with the

applicable emission limitations set forth in Section 218.204, if an operational

change ofthe type described below has been made after January 1,1991, to one

or more pre-existing coating lines at the source. An operational change occurs

when a pre-existing coating line is replaced with a line using lower YOM coating

for the same purpose as the replaced line (~replacement line~). A source electing

to rely on this Section to demonstrate compliance with the requirements ofthis

Subpart shall operate pursuant to federally enforceable permit conditions

approved by the Agency and USEPA.

b) An owner or operator of pre-existing coating lines subject to a YOM content

limitation in Section 218.204 ofthis Subpart and electing to rely on this Section to

demonstrate compliance with this Subpart must establish, by use ofthe equations

in subsection (d) ofthis Section, that the calculated actual daily YOM emissions

from all participating coating lines, as defined in this subsectionbelew, are less

than the calculated daily allowable YOM emissions from the same group of

coating lines. For any pre-existing coating line to be aggregated for the purposes

of Section 218.212, 218.213, or 218.214 ofthis Subpart (~participating coating

lines~), the source must establish that:

1) All coatings applied on the participating coating line shall, at all times,

have a YOM content less than or equal to the applicable YOM content

limitation for such coating listed in Appendix H ofthis Part; and
232

2) On the date the source elects to rely on this Section to demonstrate

compliance with this Subpart, all coatings applied on the participating

coating line are not already in compliance with the YOM content

limitation for such coating effective on or after March 15, 1996; or the

participating coating line is a replacement line, as defined in subsection (a)

ofthis Section with an operational change occurring on or after January I,

1991.

c) Notwithstanding subsection (a) ofthis Section, any owner or operator of a coating

line subject to the limitations set forth in Section 218.204 ofthis Subpart and

electing to rely on this Section to demonstrate compliance with this Subpart, may

also include as a participating coating line, until December 31, 1999, only, any

replacement line that satisfies all ofthe following conditions:

1) The replacement line is operated as a powder coating line;

2) The replacement line was added after July I, 1988; and

3) The owner or operator also includes as a participating coating line one or

more coating lines that satisfy the criteria of a replacement line, as

described in subsection (a) ofthis Section.

d) To demonstrate compliance with this Section, a source shall establish the

following:

1) An alternative daily emission limitation shall be determined for all

participating coating lines at the source according to subsection (d)(2) of

this Section. All participating coating lines shall be factored .in each day

to demonstrate compliance. Provided compliance is established pursuant

to the requirements in this subsection, nothing in this Section requires

daily operation of each participating line. Actual daily emissions from all

participating coating lines (Ed) shall never exceed the alternative dai Iy

emission limitation (Ad) and shall be calculated by use ofthe following

equation:

where:

Ed = Actual daily YOM emissions from participating coating lines

in units ofkglday (lbs/day);

= Subscript denoting a specific coating applied;
233

n Total number of coatings applied by all participating coating

lines at the source;

Yi Yolume of cach coating applied for the day in units ofI/day

(gal/day) of coating (minus water and any compounds that are

specifically exempted from the definition of YOM); and

Ci The YOM content of each coating as applied in units ofkg

YOM/I (Ibs YOM/gal) of coating (minus water and any

compounds that are specifically exempted from the definition

ofYOM).

2) The alternative daily emission limitation (Ad) shall be determined for all

participating coating lines at the sourcc on a daily basis as follows:

where Ai and Ap are defined in subsections (d)(2)(A) and (d)(2)(B) ofthis

Section.

A) The portion ofthe alternative daily emissions limitation for coating

operations at a source using non-powder coating (AI) shall be

determined for all such participating non-powder coating lines on a

daily basis as fo.llows:

where:

Ai Thc YOM emissions allowed for the day in units of

kg/day (Ibs/day);

Subscript denoting a specific coating applied;

n Total number of coatings applied in the participating

coating lines;

Cj The YOM content of each coating as applied in units of

kg YOM/I (Ibs YOM/gal) of coating (minus water and

any compounds that are specifically exempted from the

definition ofYOM);
234

Oi The density of YOM in each coating applied. For the

purposes of calculating At, the density is 0.882 kg

YOM/I YOM (7.36 lbs YOM/gal YOM);

Yi Volume of each coating applied for the day in units ofI

(gal) of coating (minus water and any compounds that

are specifically exempted from the definition of YOM);

and

Li = The YOM emission limitation for each coating applied,

as specified in Section 218.204 ofthis Subpart, in units

of kg YOM/I (Ibs YOM/gal) of coating (minus water

and any compounds that are specifically exempted from

the definition of YOM).

B) The portion ofthe alternative daily emission limitation for coating

operations at a source using powdered coating (Ap) shall be

determined for all such participating powder coating lines at the

source on a daily basis as follows:

m • V.L.D.K, A

p = LL J J J •

,_1 j_l (Dj - Lj )

where:

Ap The YOM emissions allowed for the day in units of

kg/day (Ibs/day);

h = Subscript denoting a specific powder coating line;

Subscript denoting a specific powder coating applied;

m Total number of participating powder coating lines;

n = Total number of powder coatings applied in the

participating coating lines;

OJ = The assumed density of YOM in liquid coating, 0.882

kg YOM/l YOM (7.361bs YOM/gal YOM);

Yj = Yolume of each powder coating consumed for the day

in units of I (gal) of coating;
235

Lj = The YOM emission limitation for each coating

applied, as specified in Section 21 8.204 ofthis

Subpart, in units of kg YOM/l (Ibs YOM/gal) of

coating (minus water and any compounds that are

specifically exempted from the definition ofYOM);

and

K A constant for each individual coating line

representing the ratio ofthe volume of coating solids

consumed on the liquid coating system that has been

replaced to the volume of powder coating consumed

on the replacement line to accomplish the same

coating job. This value shall be determined by the

source based on tests conducted and records

maintained pursuant to the requirements of Section

2 I8.213 of this Subpart demonstrating the amount of

coating solids consumed as both liquid powder. Test

methods and recordkeeping requirements shall be

approved by the Agency and USE?A and shall be

contained in the source's operating permit as federally

enforceable permit conditions, subject to the

following restrictions:

i) K cannot exceed 0.9 for non-recycled powder

coating systems; or

ii) K cannot exceed 2.0 for recycled powder

coating systems.

(Source: Amended at 34 Ill. Reg. ----' effective----l

Section 218.219 Work Practice Standards for Automobile and Light-Duty Truck Assembly

Coatings and Miscellaneous Metal and Plastic Parts'Coatings

!!l Every owner or operator of a coating line subject to the requirements of Section

218.204(a)(2) ofthis Subpart shall:

D Store all YOM-containing coatings. thinners, coating-related waste

materials, cleaning materials, and used shop towels in closed containers;

Il Ensure that mixing and storage containers used for YOM-containing

coatings, thinners, and coating-related waste materials are kept closed at

all times except when depositing or removing those materials;

n Minimize spills ofYOM-containing coatings, thinners, and coating-related

waste materials;
236

:!l Convey YOM-containing coatings, thinners, and coating-related waste

materials from one location to another in closed containers or pipes:

il Minimizc YOM emissions from cleaning ofstorage, mixing, and

conveying equipment:

Q.l Develop and implement a work practice plan to minimize YOM emissions

from cleaning and from purging of equipment associated with coating

lines subject to the limitations in Section 218.204(a)(2). The plan shall

specify practices and procedures that the source will follow to ensure that

YOM emissions from the operations listed in this subsection (a)(6) are

minimized. Ifthe owner or operator ofthe subject coating line has already

implemented a work practice plan for the coating line pursuant to Subpart

1111 of40 CFR 63, incorporated by reference in Section 218.112 ofthis

Part, the owner or operator may revise the plan as necessary to comply

with this Section.

AI Yehicle body wiping:

.ill Coating line purging:

g Flushing of coating systcms:

ill Cleaning ofspray booth grates, walls, and equipment: and

D Cleaning of external spray booth areas.

!il Except as provided in subsection (c) of this Section, every owner or operator of a

coating line described in Section 218,204(q) ofthis Subpart shall:

D Store all YOM-containing coatings, thinners, coating-related waste

materials, cleaning materials, and used shop towels in closed containers:

11 Ensure that mixing and storage containers used for YOM-containing

coatings, thinners, coating-related waste materials, and cleaning materials

are kept closed at all times except when depositing or removing these

materials:

Jl Minimize spills ofYOM-containing coatings, thinners, coating-related

waste materials, and cleaning materials:

:!l Convey YOM-containing coatings, thinners, coating-related waste

materials, and cleaning materials from one location to another in closed

containers or pipes:
237

i) Minimize VOC emissions from cleaning ofapplieation, storage, mixing,

and conveying equipment by ensuring that equipment cleaning is

performed without atomizing the cleaning solvent and all spent solvent is

captured in closed containers; and

Ql Apply all coatings using one or more of the following application

methods:

Al Electrostatic spray;

ill High volume low pressure (HVLP) spray;

g Flow coating. For the purposes ofthis subsection (b)(6)(C). flow

coating means a non-atomized technique of applying coating to a

substrate with a fluid nozzle with no air supplied to the nozzle;

ill Roll coating;

ill Dip coating. including electrodeposition. For OUfDoses ofthis

subsection (b)(6)(E). electrodeposition means a water-borne dip

coating process in which opposite electrical charges are applied to

the substrate and the coating. The coating is attracted to the

substrate due to the electrochemical potential difference that is

created;

B Airless spray;

ill Air-assisted airless spray; or

ill Another coating apolieation method capable of achieving a transfer

efficiency equal to or better than that achieved bv HVLP spraying.

ifthe method is approved in writing by the Agency.

0. Notwithstanding subsection (b) ofthis Section. the application method limitations

in subsection (b)(6) shall not apply to the following:

D Coating lines complying with Section 218.207(1)(1);

D For metal parts and products coating operations: touch-up coatings. repair

coatings. textured finishes. stencil coatings. safety-indicating coatings.

solid-film lubricants. electric-insulating and thermal-conducting coatings,

magnetic data storage disk coatings. and plastic extruded onto metal parts

to form a coating;
238

II For pleasure craft surface coating operations: extreme high gloss coatings:

±l For plastic parts and products coating operations: airbrush operations

using 18.9 liters (5 gallons) or less of coating per year.

11 For ammunitiofl s_e.alant operations: Ciill sealants and mouth waterproofing

sealants.

(Source: Added at 34 III. Reg. " effective --')

SU8PART II: FIBERGLASS BOAT MANUFACTURING MATERIALS

Section 218.890 Applicability

i!.l Except as provided in subsection (b) ofthis Section. on and after May I,

20 12~. the requirements ofthis Subpart shall apply to the owners or operators

ofsources that manufacture hulls or decks of boats from fiberglass, or that build

molds to make hulls or decks of boats from fiberglass, and that emit 6.8 kg/day

(15 Ibs/day) or more of YOM. calculated in accordance with Section

218.894(a)(1)(8), from open molding resin and gel coat operations, resin and gel

coat mixing operations, and resin and gel coat application equipment cleaning

operations. in the absence of air pollution control equipment. If a source is

subject to this Subpart based upon such criteria, the limitations ofthis Subpart

shall apply to the manufacture of all fiberglass boat parts at the source.

Q} Notwithstanding subsection (a) ofthis Section. the requirements ofthis Subpart

shall not apply to the following:

D Surface coatings applied to fiberglass boats:

n Industrial adhesives used in the assembly offiberglass boats. Polyester

resin putties used to assemble fiberglass parts shall not be considered

industrial adhesives for purposes ofthis exclusion:

II Closed molding operations.

fl If a source is Or becomes subject to one or more ofthe limitations in this Subpart,

the source is always subject to the applicable provisions ofthis Subpart.

ill The owner or operator ofa source exempt from the limitations ofthis Subpart

because of the criteria in this Section is subject to the recordkeeping and reporting

requirements specified in Section 218.894(a) ofthis Subpart.

(Source: Added at 34111. Reg. " effective --'
239

Section 219.891 Emission Limitations and Control Requirements

ill Except as providcd in subscction If) ofthis Section. no owner or operator of a

source subject to the requirements ofthis Subpart shall use a subject resin or gcl

coat at the source unless the resin and gel coat comply with subsection Ib)(]) or

Ib)(2). (c). or (d) ofthis Section. as well as with subsections (e). (g). and Ih) of

this Section. For sources complying pursuant to subsection Ib) or (c) ofthis

Section. ifthe non-monomcr YOM content of a resin or gel coat exceeds 5

percent. by weight. the excess non-monomer YOM shall bc added to the

monomer YOM content ofthe resin or gel coat in accordance with the equation

below:

Weighted Average

MonomerVOM

Content

where:

n n n

I MYOM; IMYOMnm - IO.05* M;

..:;1:="'-' + 1=1 i=1

n n

IMj IMj

i=1 ;=]

Mi = Mass of open molding resin or gel coat Ii) used in the past

12 months in an operation. in megagrams.

!

Monomer YOM content, by weight percent. of open

molding resin or gel coat Ii) used in the past 12 months in

an operation.

Subscript denoting a specific open molding resin or gel

coat applied.

!! = Number of different open molding resins or gel coats used

in the past 12 months in an operation.

VOMnm :: Non-monomer YOM content, by weight percent, of open

molding resin or gel coat Ii) used in the past 12 months in

an operation.

Ql YOM Content Limitations

D Except as provided in subsection (e) ofthis Section. the monomer YOM

content of a subject resin or gel coat shall not exceed the following

limitations:
240

Weighted average

monomerVOM

content

(weight percent)

Al Production resin

II Atomized spray

ill Non-atomized

Pigmented gel coat

Clear gel coat

ill Tooling resin

II Atomized

ill Non-atomized

Tooling gel coat

£1 Exccpt as provided in subsection (e) ofthis Section, the weighted average

monomer YOM content of a subject resin or gel coat shall not exceed the

applicable limitation set forth in subsection (b)(]) ofthis Section on a 12-

month rolling average basis. Equation I below shall be used to determine

the weighted average monomer YOM content for resin and gel coat

materials.

Equation] :

Weighted Average

MonomerVOM

Content

i"'J

Mi = Mass of open molding resin or gel coat (i) used in the past

12 months in an operation, in megagrams:

VOMi = Monomer YOM content, by weight percent, of open
241

molding resin or gel coat (i) used in the past 12 months in

an operation:

!! Number of different open molding resins or gel coats used

in the past J2 months in an operation.

f1 Emissions Averaging Alternative. The owner or operator of a source subject to

the requirements ofthis Subpart may elect to include some or all of the subject

resin and gel coat operations at the source in the emissions averaging alternative.

Resin and gel coat operations utilizing the emissions averaging alternative shall

comply with a source-specific monomer YOM mass emission limit on a 12-month

rolling average basis, calculated at the end of each calendar month. All subject

resin and gel coat operations that do not utilize the emissions averaging

alternative shall comply with the requirements in subsection (b) or (d) ofthis

Section, as well as with all other applicable requirements in this Section.

l} The owner or opcrator of a source subject to this subsection (c) shall use

Equation 2 to determine the source-specific monomer YOM mass

emission limit for resin and gel coats included in the emissions average:

Equation 2:

Monomer 46(MJ()+ I 59(Mf'(;)+ 29 I(MCG )+ 54(MTR ) +21 4(Mrc )

YOM Limit ::

Monomer ::

YOM

Content

Total allowable monomer YOM that can be emitted

from the open molding operations included in the

average, expressed in ki lograms per J2-month period:

Mass of production resin used in the past 12 months,

excluding any materials that are exempt, expressed in

megagrams (Mg);

MPG Mass of pigmented gel coat used in the past 12 months,

excluding any materials that are exempt, expressed in

Mg;

MeG Mass of clear gel coat used in the past 12 months,

excluding any materials that are exempt, expressed in

Mg:

MTR Mass oftooling resin used in the past 12 months,

excluding any materials that are exempt, expressed in
242

MIQ Mass oftooling gel coat used in the past 12 months,

excluding any materials that are exempt, expressed in

Mg.

The numerical coefficients associated with each tenll on the right hand

side of Equation 2 are the allowable monomer YOM emission rates for

that particular material in units of kg VOM/Mg of material used.

D At the end onhe first 12-month averaging period, and at the end of each

subsequent month. the owner or operator of a source subject to this

subsection (c) shall use Equation 3 to calculate the monomer YOM

emissions from the resin and gel coat operations included in the emissions

average to determ ine whether the emissions exceed the limitation

calculated using Equation 2.

Equation 3:

Monomer

YOM

Emissions

=

Monomer ::

YOM

Emissions

Monomer YOM emissions calculated using the

monomer YOM emission cquations for each operation

included in the average. expressed in kilograms:

Weighted-average monomer YOM emission rate for

production resin used in the past 12 months. expressed

in kg/Mg. calculated in accordance with Equation 4 in

subsection (cll3):

Mass of production resin used in the past 12 months.

expressed in Mg:

Weighted-average monomer YOM emission rate for

pigmented gel coat used in the past 12 months.

expressed in kglMg. calculated pursuant to Equation 4;

Mass of pigmented gel coat used in the past 12 months.

expressed in Mg:
243

; Weighted-average monomer YOM emission rate for

clear gel coat used in the past 12 months, expressed in

kg/Mg, calculated pursuant to Equation 4;

MeG Mass of clear gel coat used in the past 12 months,

expressed in Mg;

PVTR ; Weighted-average monomer YOM emission rate for

tooling resin used in the past 12 months, expressed in

kg/Mg, calculated pursuant to Equation 4;

Mass oftooling resin used in the past 12 months,

expressed in Mg;

Weighted-average monomer YOM emission rate for

tooling gel coat used in the past 12 months, expressed in

kglMg, calculated pursuant to Equation 4;

Mass oftooling gel coat used in the past 12 months,

expressed in Mg.

.n For purposes of Equation 3, the owner or operator ofa source subject to

this subsection (c) shall use Equation 4 to calculate the weighted-average

monomer YOM emission rate for the previous 12 months for each resin

and gel coat operation included in the emissions average, except as

provided in subsection (e) ofthis Section.

Equation 4:

n

IM,PV,

PV - -'.'="'1 -- OP - n

IM,

PYoP :: Weighted-average monomer YOM emission rate for each

open molding operation (PYR, PYPG' PYw, PYTR , and

PYTC;) included in the average, expressed in kg of

monomer YOM per Mg of material applied;

M, Mass of resin or gel coat (0 used within an operation in

the past 12 months, expressed in Mg;
244

!! Number of different open molding resins and gel coats

used within an operation in the past 12 months:

PYj The monomer YOM emission rate for resin or gel coat Ii)

used within an operation in the past 12 months.

expressed in kg of monomer YOM per Mg of material

applied. The monomer YOM emission rate formulas in

subsection (c)(4) ofthis Section shall be used to compute

PYj. If a source includes filled resins in the emissions

average. the source shall use the value ofPY", calculated

using Equation 5 in subsection (e)()) ofthis Section, as

the value ofPY; for those resins;

! Subscript denoting a specific open molding resin or gel

coat applied.

11 For purposes ofEquation 4 and subsection (e)()) ofthis Section. the

following monomer YOM emission rate formulas shall apply:

A1 Production resin, tooling resin:

i) Atomized: 0.014 x (Resin YOM%i425

ii) Atomized, plus vacuum bagging with roll-out: 0.01185 x

(Resin YOM%)242S

iii) Atomized, plus vacuum bagging without roll-out: 0.00945

x (Resin YOM%)242S

iv) Nonatomized: 0.014 x (Resin YOM%f275

v) Nonatomized, plus vacuum bagging with roll-out: 0.0110 x

(Resin YOM%)2275

vi) Nonatomized, plus vacuum bagging without roll-out:

0.0076 x (Resin YOM%)2.275

Pigmented gel coat, clear gel coat, tooling gel coat: 0.445 x (Gel

Coat YOM%1'675

41 Capture System and Control Device Requirements. No owner or operator of a

source subject to the requirements of this Subpart that is utilizing a capture system

and control device for a subject resin or gel coat operation shall conduct that

operation unless the following requirements are satisfied:
245

11 An afterburner or carbon adsorber is installed and operated that meets the

limitations set forth in this subsection (d). The owner or operator may usc

an emissions control svstem other than an afterburner or carbon adsorber

ifthat device complies with all limitations in this subsection (d), the owner

or operator submits a plan to the Agency detailing appropriate monitoring

devices, test methods, reeordkeeping requirements. and operating

parameters for the control device, and the plan is approved by the Agency

and USEPA within federally enforceable permit conditions;

n The YOM emissions at the outlet ofthe control device meet an emissions

limitation determined using Equation 2 in subsection (c)(1) ofthis Section.

In Equation 2, however, instead of using the mass of each material used

over the past 12 months to determine the emission limitation, the owner or

operator shall use the mass of each material used during the applicable

control device performance lest:

;n The owner or operator complies with all testing and monitoring

requirements set forth in Section 218.892 of this Subpart.

Filled Resins. For all filled production and tooling resins, the owner or operator

of a source subject to this Subpart shall adjust the monomer YOM emission rates

determined pursuant to Section 218.891 (b) and (c) ofthis Subpart using Equation

5 in subsection (e)(3). If complying pursuant to Section 218,891(b), the emission

rate detennined using Equation 5 shall not exceed the limitations set forth in

subsections (eX]) and (e)(2) ofthis Section. Ifthe non-monomer YOM content

of a filled resin exceeds 5 percent, by weight, based on the unfilled resin. the

excess non-monomer YOM shall be added to the monomer YOM content in

accordance with the equation set forth in Section 218.891 (a).

11 Tooling Resin: 54 kg (119.1 Ibs) monomer VOM/Mg filled resin applied;

n Production Resin: 46 kg (101.4 Ibs) monomer VOM/Mg filled resin

applied;

;n Equation 5:

PV. = PV x 100 -%FiIlel'

/. IJ 100

where:

The as-applied monomer YOM emission rate for the

filled production resin or tooling resin, expressed in kg

monomer YOM per Mg offilled material;

PVu = The monomer YOM emission rate for the unfilled resin,
246

before filler is added. calculated using the formulas in

Section 218.89I(b)(4) of this Subpart;

% Filler = The weight-percent offiller in the as-applied filled resin

system.

fl The limitations in subsections (a) through (el ofthis Section shall not apply to the

following materials. These materials shall instead comply with the applicable

requirements set forth in subsections COO) through CO(3).

D Production resins. including skin coat resins. that must meet specifications

for use in military vessels or must be approved by the United States Coast

Guard for use in the construction oflifeboats, rescue boats. and other lifesaving appliances approved under 46 CFR Subchapter 0, incorporated by

reference in Section 218.112 ofthis Part. or for use in the construction of

small passenger vessels regulated by 40 CFR Subchapter T. incorporated

by reference in Section 218.112 ofthis Part. The owner or operator of a

source subject to this Subpart shall apply all such resins with

nonatomizing resin application equipment;

II Production and tooling resins, and pigmented, clear. and tooling gel coats

used for part or mold repair and touch ups. These materials shall not

exceed J percent, by weight, of all resins and gel coats used at a subject

source on a 12-month rolling average basis;

II Pure. 100 percent vinylester resins used for skin coats. The owner or

operator of a source subject to this Subpart shall apply these resins with

non-atomizing resin application equipment, and the total amount ofthe

resins shall not exceed 5 percent, by weight, of all resins used at the

subject source on a 12-month rolling-average basis.

No owner or operator of a source subject to this Subpart shall use YOMcontaining cleaning solutions to remove cured resins and gel coats from fiberglass

boat manufacturing application equipment. Additionally. no owner or operator

shall use YOM-containing cleaning solutions for routine cleaning of application

equipment unless:

D The YOM content ofthe cleaning solution is less than or equal to 5

percent. by weight; or

II The composite vapor pressure ofthe cleaning solution is less than or equal

to 0.50 mmHg at 68°F.

h2 No owner or operator of a source subject to this Subpart shall use resin or gel coat

mixing containers with a capacity equal to or greater than 208 liters (55 gallons).
247

including those used for on-site mixing of putties and polyputties, unless such

containers have covers with no visible gaps in place at all times, except when

material is being manually added to or removed from a container or when mixing

or pumping equipment is being placed in or removed trom a container.

(Source: Added at 34 III. Reg. , effective --')

Section 218,892 Testing and Monitoring Requirements

!!l Testing to demonstrate compliance with the requirements of Section 218.891 of

this Subpart shall be conducted by the owner or operator within 90 days after a

request by the Agency, or as otherwise specified in this Subpart. The testing shall

be conducted at the expense ofthe owner or operator and the owner or operator

shall notify the Agency in writing 30 days in advance of conducting the testing to

allow the Agency to be present during testing.

Ql Testing to demonstrate compliance with the monomer YOM content limitations

for resin and gel coat materials in Section 218.89JCb) ofthis Subpart shall be

conducted upon request ofthe Agency, or as otherwise specified in this Subpart,

in accordance with SCAOMD 312-91. incorporated by reference in Section

218.112 ofthis Part.

9 The owner or operator of a source complying with this Subpart pursuant to

Section 218.891 Cd) shall comply with the following:

II By May I, 2012~, or upon initial start-up, whichever is later, and upon

start-up of a new control device, conduct an initial performance test ofthe

control device in accordance with this subsection Cc) that demonstrates

compliance with the emission limitation determined pursuant to Section

218.89JCd).

II Subsequent to the initial performance test described in subsection Cc)(l) of

this Section. conduct at least one performance test per calendar year.

Performance tests used to demonstrate compliance with Section

21 8.89JCd) shall be conducted at least six months apart, unless the

performance test is being conducted following an exceedance of operating

parameters as described in subsection Cc)(3) ofthis Section, or per a

request by the Agency.

Jl Monitor and record relevant operating paramcters, including the control

efficicncv ofthe control device and the amount ofmaterials used in the

fiberglass boat manufaciuring process, during each control device

performance test used to demonstrate compliance with Section 218.89JCd).

The owner or operator shall continue to operate the fiberglass boat

manufacturing process within the parameters until another performance
248

test is conducted that demonstrates compliance with Section 218.89I(d).

The owner or operator shall monitor the parameters at all times when the

control device is in operation. 'fthe fiberglass boat manufacturing process

exceeds any operating parameter by more than 10 percent the owner or

operator shall conduct additional performance testing in accordance with

this Section within 10 operating days after the exceedance.

11 The methods and procedures of Section 218.1 05(d) and CD shall be used

for testing to demonstrate compliance with the requirements of Section

218.891 (d) ofthis Subpart, as follows:

Al To select the sampling sites, Method 1 or lA, as appropriate, 40

CFR 60, Appendix A, incorporated by reference at Section

218.112 ofthis Part. The sampling sites for determining efficiency

in reducing YOM from the dryer exhaust shall be located between

the dryer exhaust and the control device inlet and between the

outlet ofthe control device and the exhaust to the atmosphere:

ill To detennine the volumetric flow rate ofthe exhaust stream,

Method 2, 2A, 2C, or 2D, as appropriate, 40 CFR 60, Appendix A,

incorporated by reference at Section 218.1 12 ofthis Part;

Q To detennine the YOM concentration ofthe exhaust stream

entering and exiting the control device, Method 25 or 25A, as

appropriate, 40 CFR 60, Appendix A, incorporated by reference at

Section 218.1 12 ofthis Part. For thermal and catalytic

afterburners, Method 25 must be used except under the following

circumstances, in which case Method 25A must be used:

il The allowable outlet concentration ofVOM from the

control device is less than 50 ppmv, as carbon;

ill The YOM concentration at the inlet ofthe control device

and the required level of control result in exhaust

concentrations of YOM of 50 ppmv, or less, as carbon: and

ill} Due to the high efficiency ofthe control device, the

anticipated YOM concentration at the control device

exhaust is 50 ppmv or less, as carbon, regardless of inlet

concentration. Ifthe source elects to use Method 25A

under this option, the exhaust YOM concentration must be

50 ppmv or less, as carbon, and the required destruction

efficiency must be met for the source to have demonstrated

compliance, 'fthe Method 25A test results show that the

required destruction efficiency apparently has been met, but
249

the exhaust concentration is above SO ppmv, as carbon, a

retest is required. The retest shall be conducted using

either Method 2S or 2SA. Ifthe retest is conducted using

Method 2SA and the test results again show that the

required destruction efficiency apparently has been met, but

the exhaust concentration is above SO ppmv. as carbon, the

source must retest again using Method 2S;

ill Notwithstanding the criteria or requirements in Method 2S, which

specifies a minimum probe temperature of I?9°C C26SoFl, the

probe must be heated to at least the gas stream temperature ofthe

dryer exhaust, typically close to ] 76.7°C C3S0oFl: and

.ill During testing, the fiberglass boat manufacturing operation shall

be operated at representative operating conditions and flow rates.

2l If an afterburner or carbon adsorber is used to demonstrate compliance,

the owner or operator shall:

A} InstalL calibrate, operate, and maintain temperature monitoring

devices with an accuracy of3°C or SOF on the emissions control

system in accordance with Section 2 I8. IOSCdl(2) ofthis Part and

in accordance with the manufacturer's specifications. Monitoring

shall be performed at all times when the emissions control system

is operating; and

ill InstalL calibrate, operate and maintain, in accordance with

manufacturer's specifications, a continuous recorder on the

temperature monitoring devices, such as a strip chart. recorder or

computer, with at least the same accuracy as the temperature

monitor.

Q.l If an emissions control system other than an afterburner or carbon

adsorber is used to demonstrate compliance, the owner or operator shall

instalL maintain, calibrate, and operate the monitoring equipment as set

forth in the owner's or operator's plan approved by the Agency and

USEPA pursuant to Section 218.89](dl.

Testing to demonstrate compliance with the YOM content limitations for cleaning

solutions in Section 2 I8.89I(g) ofthis Subpart, and with the non-monomer YOM

content limitations for resin and gel coat materials in Section 2] 8.89](a) ofthis

Subpart, shall be conducted upon request ofthe Agency, or as otherwise specified

in this Subpart, as follows:
250

11 The applicable test methods and procedures specified in Section

218.1 05(a) ofthis Part shall be used; provided, however, Method 24,

incorporated by reference at Section 218.112 ofthis Part, shall be used to

demonstrate compliance; or

11 For clcaning solvents, the manufacturer's spccifications for YOM content

may be used ifthe manufacturer's specifications are based on results of

tests ofthe YOM content conducted in accordance with methods specified

in Section 218.1 05(a) of this Part; provided, however, Method 24 shall be

used to determine compliance.

The owner or operator of a source subject to this Subpart and relying on the YOM

content ofthe cleaning solution to comply with Section 218.891 (g)(I) ofthis

Subpart shall:

11 For cleaning solutions that are prepared at the source with equipment that

automatically mixes cleaning solvent and water (or other non-YOM):

A2 Install, operate, maintain, and calibrate the automatic feed

equipment in accordance with manufacturer's specifications to

regulate the volume of each ofthe cleaning solvent and water (or

other non-YOM), as mixed; and

ill Pre-set the automatic feed equipment so that the consumption rates

ofthe cleaning solvent and water (or other non-YOM), as applied.

comply with Section 218.891Cg)(]);

11 For cleaning solutions that are not prepared at the source with automatic

feed equipment. keep records ofthe usage of cleaning solvent and water

(or other non-VOM) as set forth in Section 218.894(g) ofthis Subpart.

fl Testing to demonstrate compliance with the YOM composite partial vapor

pressure limitation for cleaning solvents set forth in Section 2I8.89ICg) ofthis

Subpart shall be conducted in accordance with the applicable methods and

procedures set forth in Section 21 8.J10 ofthis Part.

(Source: Added at 34 II\. Reg. ' effective -')

Section 218.894 Recordkeeping and Reporting Requirements

;U The owner or operator of a source exempt from the limitations of this Subpart

because ofthe criteria in Section 218.890(a) ofthis Subpart shall:

11 By May 1. 2012~. or upon initial start-up. whichever is later. submit a

certification to the Agency that includes the following:
251

Ai A declaration that the source is exempt from the requirements in

this Subpart because of the criteria in Section 218.890(a):

ill Calculations that demonstrate that combined emissions of YOM .

from all subject fiberglass boat manufacturing operations

(including solvents used for cleanup operations associated with the

fiberglass boat manufacturing operation) at the source never equal

or exceed 6.8 kg/day (15 Ibs/day), in the absence of air pollution

control equipment. To calculate daily emissions of YOM, the

owner or operator shall determine the monthly emissions ofYOM

from fiberglass boat manufacturing operations at the source

(including solvents used for cleanup operations associated with the

fiberglass boat manufacturing operations) and divide the amount

by the number of days during that calendar month that the

fiberglass boat manufacturing operations were in operation;

;u Notify the Agency of any record that shows that the combined emissions

ofYOM from subject fiberglass boat manufacturing operations at the

source, including related cleaning activities, ever equal or exceed 6.8

kg/dav (15 lbs/davl, in the absence of air pollution control equipment,

within 30 days after the event occurs, and provide copies ofthe record

upon request bv the Agency.

!U All sources subject to the requirements ofthis Subpart shall:

11 By May I, 2012~, or upon initial start-up ofthe source, whichever is

later, and upon start-up of a new fiberglass boat manufacturing operation

at the source, submit a certification to the Agency that includes:

Ai Identification of each subject fiberglass boat manufacturing

operation as ofthe date of certification:

ill A declaration that all subject fiberglass boat manufacturing

operations, including related cleaning operations. are in

compliance with the requirements ofthis Subpart;

g The limitation with which each subject fiberglass boat

manufacturing operation will comply (i.e., the YOM content

limitation, the emissions averaging alternative, or the emissions

control system alternative);

ill Initial documentation that each subject fiberglass boat

manufacturing operation will comply with the applicable
252

limitation, including copies of manufacturer's specifications, test

results (if any), formulation data, and calculations:

ill Identification ofthe methods that will be used to demonstrate

continuing compliance with the applicable limitations;

D A description ofthe practices and procedures that the source will

follow to ensure compliance with the limitations in Section

218.89I(h) ofthis Subpart;

ill A description of each fiberglass boat manufacturing operation

exempt pursuant to Section 218.890Cb) ofthis Subpart. if any;

ill A description ofmaterials subject to Section 218.891(f) ofthis

Subpart, if any, used in each fiberglass boat manufacturing

operation:

D At least 30 calendar days before changing the method of compliance in

accordance with Section 218.89I(b), Cc), and Cd), notify the Agency in

writing ofthe change. The notification shall include a demonstration of

compliance with the newly applicable subsection:

;n Notify the Agency in writing of any violation ofthe requirements ofthis

Subpart within 30 days following the occurrence ofthe violation and

provide records documenting the violation upon request bv the Agency;

Retain all records required by this Section for at least three years and

make those records available to the Agency upon request.

£1 The owner or operator of a fiberglass boat manufacturing operation subject to the

limitations of Section 218.891 ofthis Subpart and complying by means of Section

218.89I(b) shall comply with the following.

II By May 1, 2012~, or upon initial start-up, whichever is later. submit a

certification to the Agency that includes the name, identification number,

and YOM content of each subject resin and gel coat as applied each day

by each subject fiberglass boat manufacturing operation:

D Collect and record the following information each day for each fiberglass

boat manufacturing operation complying with Section 218.89I(bl;

Al The name, identification number, and YOM content of each

subject resin and gel coat as applied each day by each fiberglass

boat manufacturing operation; and
253

ill If complving with Section 218.89J(bl(21, the daily weighted

average YOM content of all subject resins and gel coats as applied

by each subject fiberglass boat manufacturing operation.

Q} The owner or operator of a fiberglass boat manufacturing operation subject to the

requirements of Section 218.891 ofthis Subnart and complying by means of

Section 2I8.891(cl shall:

11 On and after May I, 20 12~, collect and record the following

information each month:

A1 The amount of production resin, pigmented gel coat, clear gcl coat,

tooling resin, and tooling gel coat used in each subject fiberglass

boat manufacturing operation;

ill The YOM content of each production resin, pigmented gel coal,

clear gel coal, tooling resin. and tooling gel coat used in each

subject fiberglass boat manufacturing operation;

g Total monthly YOM emissions for all subject fiberglass boat

manufacturing operations;

;u At the end ofthe first 12-month averaging period, and at the end ofeach

subsequent month, collect and record the following information:

A1 The monomer YOM mass emission limit for all subject fiberglass

boat manufacturing operations for the applicable l2-month

averaging period, with supporting calculations;

ill The total actual emissions of YOM from all subject fiberglass boat

manufacturing operations for the applicable 12-month averaging

period,

The Owner or operator of a fiberglass boat manufacturing operation subject to the

requirements of Section 218.891 of this Subpart and complying by means of

Section 218,891(dl shall:

11 By May 1, 20 12~. or upon initial start-up. whichever is later, and upon

start-up of a new control device, submit a certification to the Agency that

includes the following:

A1 The type of control device used to comply with the requirements of

Section 218.89J(dl:
254

m The results of all tests and calculations necessary to demonstrate

compliance with the requirements of Section 218.89lCd): and

g A declaration that the monitoring equipment required under

Section 218.892 of this Subpart has been properly installed and

calibrated according to manufacturer's specifications:

:ll Within 90 days after conducting testing pursuant to Section 218.892,

submit to the Agency a copy of all test results, as well as a certification

that includes the following:

A2 A declaration that all tests and calculations necessary to

demonstrate whether the fiberglass boat manufacturing operation is

in compliance with Section 218,891(d) have been properly

performed:

m A statement whether the fiberglass boat manufacturing operations

are or are not in compliance with Section 218,89I(d);

g The emissions limitation applicable during the control device

performance test. with supporting calculations;

ill The operating parameters ofthe fiberglass boat manufacturing

process during testing, as monitored in accordance with Section

218.892:

Il Collect and record daily the following information for each fiberglass boat

manufacturing operation subject to the requirements of Section

218.89I(d), and submit that information to the Agency upon request:

A2 Afterburner or other approved control device monitoring data in

accordance with Section 218.892 ofthis Subpart:

m A log of operating time for the control device and monitoring

equipment;

g A maintenance log for the control device and monitoring

equipment detailing all routine and non-routine maintenance

performed, including dates and duration of any outages:

ill Information to substantiate that the fiberglass boat manufacturing

operation is operating in compliance with the parameters

determined pursuant to Section 218.892.
255

fl The owner or operator of a source subject to the requirements in Section

2 18.891 (0 ofthis Subpart shall collect and record the following information for

each fiberglass boat manufacturing operation:

D The name and identification number of each material subject to Section

218.891(0 as applied each day by each subject fiberglass boat

manufacturing operation;

21 Ifsubject to Section 218.891 m(2), the amount of production and tooling

resins, and pigmented, clear, and tooling gel coats used for part or mold

repair and touch-ups. used each month at the subject source, and the total

amount of all resins and gel coats used each month at the subject source:

Il Ifsubject to Section 218.891 (0(3), the amount of pure, 100 percent

vinylester resins used for skin coats each month at the subject source. and

the total amount of all resins used each month at the subject source.

ill. The owner or operator of a source subject to the requirements of Section 218.891

ofthis Subpart shall collect and record the following information for each

cleaning solution used in each fiberglass boat manufacturing operation:

D For each cleaning solution for which the owner or operator re.lies on the

YOM content to demonstrate compliance with Section 218.891 (g) ofthis

Subpart and that is prepared at the source with automatic equipment:

AI The name and identification of each cleaning solution:

ill. The YOM content of each cleaning solvent in the cleaning

solution. as determined in accordance with Section 218.892(d) of

this Subpart:

9 Each change to the setting ofthe automatic equipment, with date,

time, description of changes in the cleaning solution constituents

(e.g.. cleaning solvents), and a description of changes to the

proportion of cleaning solvent and water (or other non-YOM);

ill The proportion of each cleaning solvent and water (or other nonYOM) used to prepare the as-used cleaning solution:

ill The YOM content ofthe as-used cleaning solution, with

supporting calculations: and

D A calibration log for the automatic equipment, detailing periodic

checks:
256

£1 For each batch of cleaning solution for which the owner or operator relies

on the YOM content to demonstrate compliancc with Section 218,891 (g).

and that is not prepared at the source with automatic equipment:

Ai The name and identification of each cleaning solution;

ill Date and time of preparation. and each subsequent modification. of

the batch;

9 The YOM content of each cleaning solvent in the cleaning

solution. as determined in accordance with Section 218,892(d):

ill The total amount of each cleaning solvent and water (or other nonYOM) used to prepare the as-used cleaning solution; and

ill The YOM content ofthe as-used cleaning solution. with

supporting calculations:

Il For each batch of cleaning solution for which the owner or operator relies

on the vapor pressure ofthe cleaning solution to demonstrate compliance

with Section 218,89I(g):

Ai The name and identification of each cleaning solution;

ill Date and time of preparation. and each subsequent modification. of

the batch;

9 The molecular weight, density. and yOM composite partial vapor

pressure of each cleaning solvent, as determined in accordance

with Section 2 J8,89210 ofthis Subpart;

ill The total amount of each cleaning solvent used to prepare the asused cleaning solution; and

ill The YOM composite partial vapor pressure of each as-used

cleaning solution. as determined in accordance with Section

2 J8, II 0 ofthis Part,

(Source: Added at 34 III. Reg, __-" effective --')

SUBPART JJ: MISCELLANEOUS INDUSTRIASLADHESIYES

Section 218.900 Applicability
257

ill Except as provided in subsection Cb) ofthis Section. on and after May I.

2012~. the requirements ofthis Subpart shall apply to miscellaneous industrial

adhesive application operations at sources where the total actual YOM emissions

trom all such operations. including related cleaning activities. equal or exceed 6.8

kg/day (15 Ibs/dav). calculated in accordance with Section 218.904Ca)(I)(B). in

the absence of air pollution control equipment.

Ql Notwithstanding subsection Ca) of this Section:

D The requirements ofthis Subpart shall not apply to miscellaneous

industrial adhesive application operations associated with the following:

A} Aerospace coatings:

ill Metal furniture coatings:

9 Large appliance coatings;

ill Flat wood paneling coatings:

ill Paper. film. and foil coatings:

El Lithographic printing;

ill Letterpress printing:

ill Flexible package printing:

D Coil coating:

II Fabric coating:

!Q Rubber tire manufacturing.

21 The requirements of Section 218.90I(b) through Ce) ofthis Subpart shall

not apply to the following:

A} Adhesives or adhesive primers being tested or evaluated in any

research and development operation or quality assurance or

analytical laboratory:

ill Adhesives or adhesive primers used in the assembly. repair. or

manufacture of aerospace or undersea-based weapon systems:
258

g Adhesives or adhesive primers used in medical cquipment

manufacturing operations:

ill Cyanoacrvlate adhesive application operations;

!J Aerosol adhesive and aerosol adhesive primer application

operations;

D Operations using polyester bonding putties to assemble fiberglass

parts at fiberglass boat manufacturing facilities and at other

reinforced plastic composite manufachlring facilities:

ill Operations using adhesives and adhesive primers that are supplied

to the manufacturer in containers with a net volume of 0.47 liters

(] 6 oz) or less, or a net weight of 0.45 kg (] Ib) or less.

f1 If a miscellaneous industrial adhesive application operation at a source is or

becomes subject to one or more ofthe limitations in this Subpart, the

miscellaneous industrial adhesive application operation is always subject to the

applicable provisions of this Subpart.

Ql The owner or operator of a source exempt from the emission limitations and

control requirements ofthis Subpart because ofthe criteria in subsection Ca) of

this Section is subject to the recordkeeping and reporting requirements specified

in Section 218.904Ca) ofthis Subpart.

(Source: Added at 34 III. Reg. , effective -')

Section 218.901 Emission Limitations and Control Requirements

g} The owner or operator of a source subject to the requirements ofthis Subpart shall

comply with the limitations in subsection Cb). Cc), or Cd) ofthis Section. as well as

with the limitations in subsections Ce) and (Q ofthis Section. Notwithstanding

this requirement, sources subject to Section 218.900Cb)C2) shall comply with the

limitations in subsection (Q ofthis Section only.

Q} The owner or operator of adhesive application operations listed in this subsection

Cb) shall comply with the following YOM emission limitations. If an adhesive is

used to bond dissimilar substrates together, the substrate category with the highest

YOM emission limitation shall apply:

kg YOM/I

adhesive or

adhesive

primer

Ib YOM/gal

adhesive or

adhesive

primer
259

applied applied

II General adhesive aprl ication operations

AI Reinforced plastic composite 0.200 LUl

ill Flexible vinyl 0.250 ibll

g Metal 0.030 @1l

ill Porous material (except wood) 0.120 LL.Ql

ill Rubber 0.250 ibll

D Wood 0.030 @1l

ill Other substrates 0.250 ibll

61 Specialty adhesive application operations

AI Ceramic tile installation 0.130 .QJ.l

ill Contact adhesive 0.250 ibll

g Cove base installation 0.150 f.1ll.

ill Indoor floor covering installation 0.150 f.1ll.

ill Outdoor floor covering installation 0.250 ibll

D Installation of perimeter bonded 0.660 .c22!

sheet flooring

ill Metal to urethane/rubber molding 0.850 illl

or casting

ill Motor vehicle adhesive 0.250 ibll

n Motor vehicle weatherstrip 0.750 t§.J.l

adhesive

D Multipurpose construction 0.200 Jl11

Kl Plastic solvent welding 0.400 Qll

(acrylonitrile butadiene styrene

(ABS) welding)
260

11 Plastic solvent welding (except 0.500 (42)

ASS welding)

M2 Sheet rubber lining installation 0.850 ill}

ill Single-ply roof membrane 0.250 i1.Jl

installation/repair (except ethylene

propylenediene monomer (EPDM)

roof membrane)

ill Structural glazing 0.100 .f.M}

fl Thin metal laminate 0.780

ill Tire repair 0.100 .f.M}

Rl Waterproofresorcinol glue 0.170 .QA}

l) Adhesive primer application operations

A2 Motor vehicle glass bonding primer 0.900 [ljJ

ill Plastic solvent welding adhesive 0.650 l21l

pmner

g Single-ply roof membrane adhesive 0.250 i1.Jl

pmner

ill Other adhesive primer 0.250 i1.Jl

fl No owner or operator of a source subject to this Subpart shall operate a

misccllaneous industrial adhesive application operation unless the daily-weighted

average YOM content ofsubject adhesives as applied each day by the operation.

calculated in accordance with subsection (c)(I) ofthis Section. is less than or

equal to the emissions limitation calculatcd in accordance with subsection (c)(2)

ofthis Section.

D Weighted Average ofVOM Content of Adhesives Applied Each Day
261

"

IM,VOM,

VOM

WA _ -"'",,-1_" _

IM,

;=1

YOMwA :: The weighted average YOM content in units ofkg (Ibs)

YOM per volume in I (gal) of all subject adhesives as

applied each day;

! Subscript denoting a specific adhesive as applied;

!! The number of different adhesives as applied each day by

each miscellaneous industrial adhesive application

operation;

Mi The mass of each adhesive, as applied, in units of kg/I

(Ib/gal);

YOMi The YOM content in units of kg (Ibs) YOM per volume in

I(gal) of each adhesive as applied;

D Mass Weighted Average YOM Limit for an Averaging Operation

,

IM,Limil,

LimitwA =-"i"",,-I_, _

IM,

i=1

LimitwA = The mass weighted average YOM limit in units of kg (Ibs)

YOM per volume in I(gal) of all subject adhesives as

applied each day in a single operation;

! = Subscript denoting a specific adhesive as applied;

!! = The number of different adhesives as applied each day by

each miscellaneous industrial adhesive application

operation;

Mi = The mass of each adhesive, as applied, in units ofkgll
262

(Ib/gal):

Limit; = The YOM limit, taken from subsection (b) ofthis Section,

in units of kg (Ibs) YOM per volume in I (gal) of each

adhesive as applied.

l!.l. No owner or operator of a source subject to this Subpart shall operate a

miscellaneous industrial adhesive application operation employing a capture

system and control device unless either:

D An afterburner or carbon adsorption system is used that provides at least

85 percent reduction in the overall emissions of YOM from the application

operation;

n An alternative capture and control system is used that provides at least 85

percent reduction in the overall emissions of YOM from the application

operation and is approved by the Agency and USEPA within federally

enforceable permit conditions. The owner or operator shall submit a plan

to the Agency detailing appropriate monitoring devices, test methods,

recordkeeping requirements, and operating parameters for the control

device; or

l! The owner or operator complies with the applicable limitation set forth in

subsection (b) ofthis Section by utilizing a combination of low-YOM

adhesives and an afterburner or carbon adsorption system. The owner or

operator may use an alternative capture and control system ifthe owner or

operator submits a plan to the Agency detailing appropriate monitoring

devices, test methods, recordkeeping requirements, and operating

parameters for the capture and control system and the system is approved

by the Agency and USEPA within federally enforceable permit conditions.

!<.l The owner or operator of a source subject to this Subpart shall apply all

miscellaneous industrial adhesives using one or more ofthe following methods:

D Electrostatic spray:

n High volume low pressure (HYLP) spray;

l! Flow coating. For the purposes ofthis Subpart, flow coating means a nonatomized technique of applying coating to a substrate with a fluid nozzle

with no air supplied to the nozzle;

11 Roll coating or hand application, including non-spray application methods

similar to hand or mechanically powered caulking gun, brush. or direct

hand application:
263

2} Dip coating. including electrodeposition. For purposes ofthis Subpart.

"electrodcposition" means a water-borne dip coating process in which

opposite electrical charges arc applied to the substrate and the coating.

The coating is attracted to the substrate due to the electrochemical

potcntial difference that is created;

21 Airless spray:

11 Air-assisted airless spray; or

ID Another adhesive application method capable of achieving a transfer

efficiency equal to or better than that achieved by HVLP spraying. ifthe

method is approved in writing by the Agency.

The owner or operator of a source subject to this Subpart shall comply with the

following work practices for each subject miscellaneous adhesive application

operation at the source:

II Store all YOM-containing adhesives. adhesive primers. process-related

waste materials. cleaning materials. and used shop towels in closed

containers;

£) Ensure that mixing and storage containers used for YOM-containing

adhesives. adhesive primers. process-related waste materials. and cleaning

materials are kept closed at all times except when depositing or removing

those materials:

Jl Minimize spills ofVOM-containing adhesives. adhesive primers. processrelated waste materials. and cleaning materials:

:!l Convey YOM-containing adhesives. adhesive primers. process-rclated

waste materials. and cleaning materials from one location to another in

closed containers or pipes: and

2} Minimize YOM emissions from the cleaning of application. storage.

mixing. and conveying equipment by ensuring that equipment cleaning is

performed without atomizing the cleaning solvent and all spent solvent is

captured in closed containers.

(Source: Added at 34 III. Reg. , effective ~)

Section 218.902 Testing Requirements
264

,u Testing to demonstrate compliance with the requirements of this Subpart shall bc

conducted by the owncr or operator within 90 days after a request by the Agency,

or as otherwise provided in this Subpart. The testing shall be conducted at the

expense ofthe owner or operator and thc owner or opcrator shall notify the

Agency in writing 30 days in advance of conducting the testing to allow the

Agency to be present during testing.

hl Testing to demonstrate compliance with the YOM content limitations in Section

218.901(b) ofthis Subpart shall be conducted as follows:

D. Method 24, incorporated by reference in Section 218.1 12 ofthis Part. shall

be used for non-reactive adhesives. If it is dem9nstrated to the..2Qtisfaction

ofthe Agencx and the USEPA that plant adhesive formulation data are

llquivalent to Method 24 results. formulation data may be used. In the

event of any lm:onsistency belween a Method 24 test and a facility's

formulation data. the Method 24 test will govern.:

;u Appendix A of 40 CFR 63, Subpart PPPP, incorporated by reference in

Section 218.1 J2 ofthis Part, shall be used for reactive adhesives:

;n The manufacturer's specifications for YOM content for adhesives may be

used ifthe specifications are based on results oftests ofthe YOM content

conducted in accordance with methods specified in subsections (b)(I) and

(b)(2) ofthis Section, as applicable.

fl For afterburners and carbon adsorbers, the methods and procedures of Section

218. J05(d) through CD ofthis Part shall be used for testing to demonstrate

compliance with the requirements ofSection 21 8.90 lid) ofthis Subpart, as

follows:

D. To select the sampling sites. Method 1 or lAo as appropriate. 40 CFR 60,

Appendix A, incorporated by reference in Section 218.112 ofthis Part:

;u To determine the volumetric flow rate ofthe exhaust stream. Method 2,

2A. 2C, or 20, as appropriate, 40 CFR 60, Appendix A, incorporated by

reference in Section 218.112 ofthis Part:

;n To determine the YOM concentration ofthe exhaust stream entering and

exiting the emissions control system, Method 25 or 25A, as appropriate,

40 CFR 60, Appendix A, incorporated by reference in Section 218.1 J2 of

this Part. For thermal and catalytic afterburners, Method 25 must be used,

except under the following circumstances, in which case Method 25A

must be used:
265

61 The allowable outlet concentration ofVOM from the emissions

control system is less than 50 ppmv, as carbon;

ill The YOM concentration at the inlet ofthe emissions control

svstem and the required level of control result in exhaust

concentrations ofVOM of 50 ppmv, or less, as carbon;

g Due to the high efficicncy ofthe cmissions control system. the

anticipated YOM concentration at the emissions control system

exhaust is 50 ppmv or less, as carbon, regardlcss of inlct

concentration. Ifthe source elects to use Method 25A under this

option, the exhaust YOM concentration must be 50 ppmv or less,

as carbon, and the required destruction efficiency must be met for

the source to have demonstrated compliance. Ifthe Method 25A

test results show that the required destruction efficiency apparently

has been met. but the exhaust concentration is above 50 ppmv, as

carbon. a retest is required. The retest shall be conducted using

either Method 25 or 25A. Ifthe retest is conducted using Method

25A and the test results again show that the required destruction

efficiency apparently has been met. but the exhaust concentration

is above 50 ppmv, as carbon, the source must retest using Method

fl;

ill During testing, the cleaning equipment shall be operated at

representative operating conditions and flow rates.

Ql An owner or operator using an emissions control system other than an afterburner

or carbon adsorber shall conduct testing to demonstrate compliance with the

requirements of Section 21 8.90Hd) as set forth in the owner's or operator's plan

approved by the Agency and USEPA pursuant to Section 218.90I(d)(3).

(Source: Added at 34 111. Reg. " effective --.J)

Section 218.903 Monitoring Requirements

!!1 If an afterburner or carbon adsorber is used to demonstrate compliance, the owner

or operator of a source subject to Section 218.90ICd) ofthis Subpart shall:

11 Install, calibrate. operate. and maintain temperature monitoring dcvices

with an accuracy of 3°e or 5°F on the emissions control system in

accordance with Section 218.1 05(d)(2) ofthis Part and in accordance with

the manufacturer's specifications. Monitoring shall be performed at all

times when the emissions control system is operating: and
266

;u Install. cal ibrate. operate and maintain. in accordance with manufacturer's

specifications. a continuous recorder on the temperature monitoring

devices. such as a strip chart. recorder or computer. with at least the same

accuracy as the temperature monitor.

Q} If an emissions control system other than an afterburner or carbon adsorber is

used to demonstrate compliance. the owncr or operator of a source subject to

Section 2l8.901!d) ofthis Subpart shall install. maintain. calibrate. and operate

the monitorin!! equipment as set forth in thc owner's or operator's plan approved

by the Agency and USEPA pursuant to Section 218.901 (d)(3).

(Source: Added at 34 Ill. Reg. __--', effective ---!)

Section 218.904 Reeordkeeping and Reporting Requirements

The owner or operator of a source excmpt from the limitations ofthis Subpart

because ofthe criteria in Section 218.900(a) ofthis Subpart shall comply with the

following:

D By May 1, 2012~. or upon initial start-up ofthe source, whichever is

later. submit a certification to the Agency that includes:

Al A declaration that the source is exempt from the requirements of

this Section bccausc ofthe criteria in Section 218.900(a):

ill Calculations that demonstrate that combined emissions of YOM

from miscellaneous industrial adhesive application operations at

the source, including related cleaning activities, never equal or

exceed 6.8 kg/day (] Sibs/day). in the absence of air pollution

control equipment. To calculate daily emissions of YOM. the

owner or operator shall determine the monthly emissions ofVOM

from miscellaneous industrial adhesive application operations at

the source (including relatcd cleaning activities) and divide this

amount by the number of days during that calendar month that

miscellaneous industrial adhcsive application operations at the

source were in operation:

11 Collect and record thll foUQwing."i.nfm:m.atiQlLeach mQnth for each

miscellaneous industrial adhesive ap..nlication operation. maintain the

information at the source for a periQd ofthree years, and provide the

information to the Agen>:.Y..JJ.OQn re.q!.Le.sJ:

.ii The name and identification number of each adhesive as applied by

.each miscellanclLu.UB.dusJdal a.c1bll.sjve application operation: and
267

ID The weight of YOM per volume and the volume ofeJlc~h adhesive

(minus water and any compounds which are specifically exempted

from the definition of YOM) as al2PJied each month bv cach

~ellaneous in~d}tS1Jj~al adhesive apjJlication operation:

12,) Notify the Agency oJ a!1y-re~cord that shows that the combined emissions

.of YOM from miscellaneous industrial adhesive ap-p-lication op-erations at

the source. including related cleaning activities ever eaual or ~ceed 6.8

kg/day (15 Ibs/day) in the absence of air pollution control equipment

within 30 days after the eve)}t occurs. and provide copies ofthose records

JIDQ(l re.f\uest by the Agency.

Ql All sources subject to the requirements ofthis Subpart shall:

11 By May I. 20 12~. or upon initial start-up ofthe source. whichever is

later, submit a certification to the Agency that includes:

ill Identification of each subject adhesive application operation as of

the date of certification;

ill A declaration that all subject adhesive application operations are in

compliance with the requirements ofthis Subpart;

Q The limitation with which each subject adhesive application

operation will comply (i.e., the YOM content limitation, the daily

weighted averaging alternative, or the emissions control system

alternative):

ill Initial documentation that each subject adhesive application

operation will comply with the applicable limitation, including

copies of manufacturer's specifications, test results (if any),

formulation data, and calculations;

&l Identification ofthe methods that will be used to demonstrate

continuing compliance with the applicable limitations;

D A description ofthe practices and procedures that the source will

follow to ensure compliance with the limitations in Section

218.90](0 ofthis Subpart;

ill A description of each adhesive application operation exempt

pursuant to Section 218.900(b)(2) ofthis Subpart, if any; and

ill The application methods used by each subject adhesive application

operation;
268

n At least 30 calendar days before changing the method of compliance in

accordance with Section 21890 I(b). (c). and (d). notify the Agency in

writing ofthe change. The notification shall include a demonstration of

compliance with the newly applicable subsection;

II Notify the Agency in writing of any violation ofthe requirements of this

Subpart within 30 days following the occurrence ofthe violation and

provide records documenting the violation upon request by the Agency;

:!2 Retain all records required by this Section for at least three vears and

make those records available to the Agency upon request.

£} The owner or operator of an adhesive application operation subject to the

limitations of Section 218.901 ofthis Subpart and complying by means of Section

218.901 (b) shall comply with the following:

D By May I. 20 12~. or upon the initial start-up date. whichever is later.

submit a certification to the Agency that includes the name. identification

number. and YOM content of each adhesive as applied by each subject

adhesive application operation;

n Collect and record the name. identification number. and YOM content of

each adhesive as applied each day by each adhesive application operation

complying with Section 218.90I(b).

Q} The owner or operator of an adhesive application operation subject to the

limitations of Section 218.901 of this Subpart and complying by means of

Section 218.90I(c) shall comply with the following:

D By May I. 2012~. or upon initial start-up. whichever is later. submit a

certification to the Agency that includes the name. identification number.

and YOM content of each adhesive as applied by each subject adhesive

application operation;

n Collect and record the following information each day for each adhesive

application operation complying by means of Section 218.90 I(c):

A} The name. identification number. and YOM content of each

adhesive as applied each day by each subject adhesive application

operation;

ill The daily weighted average YOM content of all adhesives as

applied by each subject adhesive application operation.
269

The owner or operator of an adhesive application operation subject to the

requirements of Section 218.901 ofthis Subpart and complving by means of

Section 218.90ICd) shall:

11 By May I. 20 12~. or upon the initial start-up date. whichever is later,

and upon initial start-up of a new control device. subm it a certification to

the Agency that includes the following:

.62 The type of afterburner or other approved control device used to

comply with the requirements of Section 2 I8.90Jld);

ill The results of all tests and calculations necessary to demonstrate

compliance with the eontrol requirements of Section 2 I8.901 Cd);

and

g A declaration that the monitoring equipment required under

Section 218.903 ofthis Subpart has been properly installed and

calibrated according to manufacturer's specifications;

£l Within 90 days after conducting testing pursuant to Section 218.902 of

this Subpart, submit to the Agency a copy of all test results, as well as a

certification that includes the following:

.62 A declaration that all tests and calculations necessary to

demonstrate whether the adhesive application operations are in

compliance with Section 218.90Hd) have been properly

performed;

ill A statement whether the adhesive application operations are or are

not in compliance with Section 218.90I(d); and

g The operating parameters ofthe afterburner or other approved

control device during testing. as monitored in aceordance with

Section 218.903 ofthis Subpart:

;n Collect and record daily the following .information for each adhesive

application operation subject to the requirements of Section 218.901 Cd):

.62 Afterburner or other approved control device monitoring data in

accordance with Section 218.903 ofthis Subpart;

ill A log of operating time for the afterburner or other approved

control device, monitoring equipment, and the associated

application unit; and