Instructions

 The EPA secondary aluminum production test program requires emissions and other test data for several pollutants. EPA understands that you own one or 

more secondary aluminum production facilities. 

 For at least one thermal chip dryer and at least one scrap dryer/delacquering kiln/decoating kiln that you own, you must perform a stack test for volatile and 

semi-volatile organic HAPs as specified in the letter and instructions accompanying this file. You should collect emissions samples for the identified pollutants 

downstream of the last relevant emissions control device (i.e., stack or other point representing the composition of the flue gases at the exit to the 

atmosphere), unless otherwise indicated. (Contact the EPA project lead for situations with multiple stacks or other complex emissions points for the unit.)

Sample and analyze the particulate matter collected in the hopper from at least one bag house used to control particulate matter from each type of affected 

source subject to 40 CFR 63, subpart RRR at your secondary aluminum production facilities. Choose bag houses that are used to control particulate matter 

from each of the six different types of affected sources (i.e.group 1 furnaces, scrap shredders, chip dryers, scrap dryers/delacquering kilns/decoating kilns, 

dross only furnaces, and rotary dross coolers) if you have these controlled affected sources at your facilities. Where more than one bag house discharges 

solids to a common hopper, a single sample will be adequate. In cases where solids from different compartments of a single bag house are collected in 

multiple hoppers or multiple collection sacks, a single composite sample will be adequate. If you have a total of three or fewer bag houses at all of your 

facilities, sample and analyze particulate matter from all of them, even if they are controlling the same type of affected source. It is not necessary to conduct 

a stack test for multi-metals analysis. 

Sample and analyze the lime used for injection to any of the lime-injected bag houses from which particulate matter samples were collected. If lime of the 

same type, obtained from the same supplier, is used for more than one lime injected bag house, a single sample will be adequate to represent the lime used 

in these bag houses.

You must report the results of these tests and chemical analyses in this Microsoft® Excel Emission Test Template. The Excel templates are specific to each 

type of pollutant. You must report the results of each test on the appropriately labeled worksheet corresponding to the specific tests and analyses conducted 

at your facilities. If more than one source was tested, you must make a copy of the worksheet and update the source ID in order to distinguish between each 

separate test of a chip dryer or scrap dryer/ delacquering kiln/decoating kiln at each facility and each different source of particulate matter. After completing 

the worksheet, you must also submit an electronic copy of the emission test report and the chemical analyses. (PDF format preferred).

Please refer to the cover letter of this packet (CAA section 114 letter) for additional testing information. Please note that you do not have to submit a test 

plan to EPA for approval prior to testing; however, we recommend that you prepare a test plan for your own use to assist in the planning and to verify that 

you address all of the testing and reporting requirements. You must follow all of the procedures as specified in the test methods, including the quality 

assurance and quality control measures, and document the results in any test report provided to EPA. 
Facility Name and Address Unit Description Process Unit ID Control Device ID

Aluminum Recovery Technologies, Inc Chip Dryer Dryer #1 Baghouse #3

2170 Production Rd Kendallville IN 46970

Parameter Sample 1 Sample 2 Sample 3 Unit of Measure

Other Supporting 

Information

Date of Testing 8/5/2010 8/6/2010 8/6/2010

Feed/Charge Rate 3.196 3.205 3.196 Mg/hr

Afterburner Operating Temperature 1300 1305 1305 degree F

Type of Charge:_______________________________________________________________________ Aluminum Chips

Compound

Volatile Organic HAP 

Emission Rate Sample 1 

(kg/hr) 

Volatile Organic HAP 

Emission Rate Sample 1 

(kg/Mg of feed/charge) 

Volatile Organic HAP 

Emission Rate Sample 

2 (kg/hr) 

Volatile Organic HAP 

Emission Rate 

Sample 2 (kg/Mg of 

feed/charge) 

Volatile Organic HAP 

Emission Rate Sample 3 

(kg/hr) 

Volatile Organic HAP 

Emission Rate 

Sample 3 (kg/Mg of 

feed/charge) 

Test Method 

Used

Detection Limit 

Information 

(BDL,DLL,ADL)

Other Supporting 

Information

Acrylonitrile 107-13-1 0.00012 0.00004 0.00018 0.00006 0.0001594 0.0000499 M0031 DLL

Benzene 71-43-2 0.00019 0.00006 0.00031 0.00010 0.0002517 0.0000788 M0031 DLL

Bromodichloromethane 75-27-4 [<0.0000049] [<0.0000015] [<0.0000065] [<0.0000020] [<0.0000058] [<0.0000018] M0031 BDL

Carbon disulfide 75-15-0 0.000013 0.000004 0.000016 0.000005 0.000012 0.0000038 M0031 DLL

Carbon tetrachloride 56-23-5 0.000035 0.000011 0.000036 0.000011 0.000032 0.0000099 M0031 DLL

Chlorodibromomethane 124-48-1 [<0.0000075] [<0.0000024] [<0.000010] [<0.0000031] [<0.0000089] [<0.0000028] M0031 BDL

Chloroform 67-66-3 0.000036 0.000011 0.000025 0.000008 0.0000306 0.0000096 M0031 DDL

Chloroprene 126-99-8 [<0.000038] [<0.000012] [<0.000063] [<0.000020] [<0.000044] [<0.000014] M0031 BDL

Dibromomethane 74-95-3 [<0.0000079] [<0.0000025] [<0.000011] [<0.0000033] [<0.0000093] 0.0000029 M0031 BDL

1,1-Dichloroethane 75-34-3 [<0.0000038] [<0.0000012] [<0.0000050] [<0.0000016] [<0.0000044] [<0.0000014] M0031 BDL

1,2-Dichloroethane 107-06-2 0.0000065 0.0000020 0.0000089 0.0000028 0.0000078 0.0000024 M0031 DLL

1,1-Dichloroethene 75-35-4 [<0.0000056] [<0.0000018] [<0.00045] [<0.00014] [<0.0000067] [<0.0000021] M0031 BDL

trans-1,2-Dichloroethene 156-60-5 [<0.0000045] [<0.0000014] [<0.0000098] [<0.0000031] 0.0000067 0.0000021 M0031 BDL

1,2-Dichloropropane 78-87-5 [<0.0000064] [<0.0000020] [<0.0000085] [<0.0000027] [<0.0000076] [<0.0000024] M0031 BDL

1,3-Dichloropropene 542-75-6 0.0000067 0.0000021 [<0.0000085] [<0.0000027] [<0.0000076] [<0.0000024] M0031 DLL

Methylene chloride 75-09-2 0.000078 0.000024 0.00038 0.00012 0.00065 0.00020 M0031 ADL

Tetrachloroethene 127-18-4 0.0000078 0.0000024 0.000011 0.0000035 0.000010 0.0000033 M0031 DLL

Toluene 108-88-3 0.00018 0.000055 0.00020 0.000061 0.00016 0.000051 M0031 ADL

1,1,1-Trichloroethane 71-55-6 [<0.0000041] [<0.0000013] [<0.0000050] [<0.0000016] [<0.0000044] [<0.0000014] M0031 BDL

1,1,2-Trichloroethane 79-00-5 [<0.000038] [<0.000012] [<0.000050] [<0.0000016] [<0.000044] [<0.000014] M0031 BDL

Trichloroethene 79-01-6 [<0.0000083] [<0.0000026] [<0.000011] [<0.0000034] [<0.0000098] [<0.0000031] M0031 BDL

Trichlorofluoromethane 75-69-4 0.000071 0.000022 0.000075 0.000023 0.000074 0.000023 M0031 ADL

Speciated Volatile Organic HAP Emission Data
Facility Name and Address Unit Description Process Unit ID Control Device ID

Aluminum Recovery Technologies, Inc Chip Dryer Dryer #1 Baghouse #3

2170 Production Rd Kendallville IN 46970

Parameter Sample 1 Sample 2 Sample 3 Unit of Measure

Other Supporting 

Information

Date of Testing 8/5/2010 8/6/2010 8/6/2010

Feed/Charge Rate 3.196 3.205 3.196 Mg/hr

Afterburner Operating Temperature 1300 1305 1305 degree F

Type of Charge:_______________________________________________________________________ Aluminum Chips

Compound

Semi-volatile Organic HAP 

Emission Rate Sample 1 

(kg/hr) 

Semi-volatile Organic HAP 

Emission Rate Sample 1 

(kg/Mg of feed/charge) 

Semi-volatile Organic 

HAP Emission Rate 

Sample 2 (kg/hr) 

Semi-volatile Organic HAP 

Emission Rate Sample 2 

(kg/Mg of feed/charge) 

Semi-volatile Organic 

HAP Emission Rate 

Sample 3 (kg/hr) 

Semi-volatile Organic 

HAP Emission Rate 

Sample 3 (kg/Mg of 

feed/charge) Test Method Used

Detection Limit 

Information 

(BDL,DLL,ADL)

Other Supporting 

Information

Acenaphthene 83-32-9 0.00000356 0.00000111 0.00000031 0.00000010 0.0000020 0.0000006 M0010 ADL

Acenaphthylene 208-96-8 0.00000617 0.00000193 0.00000012 0.00000004 0.0000066 0.0000021 M0010 ADL

Anthracene 120-12-7 0.00000057 0.00000018 0.00000031 0.00000010 0.0000002 0.0000001 M0010 DLL

Benz[a]anthracene 56-55-3 0.00000019 0.00000006 0.00000004 0.00000001 0.0000001 0.0000000 M0010 DLL

Benzo[a]pyrene 50-32-8 0.00000016 0.00000005 [<0.00000003] [<0.00000001] 0.0000001 0.0000000 M0010 DLL

Benzo[b]fluoranthene 205-99-2 0.00000237 0.00000074 0.00000012 0.00000004 0.0000013 0.0000004 M0010 DLL

Benzo[g,h,i]perylene 191-24-2 0.00000025 0.00000008 [<0.00000008] [<0.00000002] 0.0000002 0.0000001 M0010 DLL

Benzo[k]fluoranthene 207-08-9 0.00000140 0.00000044 0.00000004 0.00000001 0.0000013 0.0000004 M0010 DLL

Chrysene 218-01-9 0.00000111 0.00000035 0.00000019 0.00000006 0.0000010 0.0000003 M0010 ADL

Dibenz[a,h]anthracene 53-70-3 [<0.00000016] [<0.00000005] [<0.00000004] [<0.00000001] 0.0000001 0.0000000 M0010 DLL

Fluoranthene 206-44-0 0.00001451 0.00000454 0.00000059 0.00000018 0.0000071 0.0000022 M0010 ADL

Fluorene 86-73-7 0.00005065 0.00001585 0.00000062 0.00000019 0.0000109 0.0000034 M0010 ADL

Indeno(1,2,3-cd)pyrene 193-39-5 0.00000019 0.00000006 0.00000004 0.00000001 0.0000001 0.0000000 M0010 DLL

Naphthalene 91-20-3 0.00007046 0.00002205 0.00000675 0.00000211 0.0000557 0.0000174 M0010 ADL

Phenanthrene 85-01-8 0.00004836 0.00001513 0.00000166 0.00000052 0.0000198 0.0000062 M0010 ADL

Pyrene 129-00-0 0.00000528 0.00000165 0.00000084 0.00000026 0.0000025 0.0000008 M0010 DLL

Speciated Volatile Organic HAP Emission Data
Facility Name and Address

Aluminum Recovery Technologies, Inc

2170 Production Rd Kendallville IN 46970

Parameter Sample 1

Date of Testing 8/5/2010

Feed/Charge Rate 3.19616

Afterburner residence time 1.1

Afterburner Operating Temperature 1300

1 8/5/2010

2 8/6/2010

3 8/6/2010

Run Number THC Emission Rate (kg/hr) 

1 9.36E-02

2 0

3 0

*** See Appendix A to Enclosure 1

Run Number Test Start Date
Unit ID 

Unit Type (Chip dryer or scrap 

dryer /delacq /decoating kiln)

Dryer #1 Chip Dryer

Sample 2 Sample 3 Unit of Measure

8/6/2010 8/6/2010

3.20524 3.19616 Mg/hr

1.1 1.1 sec

1305 1305 degree F

17:00 8/5/2010 19:32

8:35 8/6/2010 11:22

12:02 8/6/2010 14:38

THC Emission Rate (kg/Mg 

of feed/charge) Data Flag (ADL, BDL, DDL)*** Detection Limit 

(ng/dscm)

2.93E-02 ADL 4.25E+04

0 BDL 4.25E+04

0 BDL 4.25E+04

Test Start Time Test End Date Test End Time
Other Supporting 

Information
Facility Name and Address Unit Description Process Unit ID Control Device ID

Aluminum Recovery Technologies, Inc Chip Dryer Dryer #1 Baghouse #3

2170 Production Rd Kendallville IN 46970

Parameter Sample 1 Sample 2 Sample 3 Unit of Measure

Other Supporting 

Information

Date of Testing 8/6/2010 8/6/2010 8/6/2010

Feed/Charge Rate 3.19616 3.20524 3.19616 Mg/hr

Afterburner Operating Temperature 105.8 94.7 104.6 degree F

Flow Rate 45,745.87 45,454.84 45,780.40 actual M3

/min

Flow Rate 36,765.89 36,812.88 36,725.79 dry sM3

/min

Emission Test Results Constituent

Composition 

Sample 1

 (%)

Composition 

Sample 2

 (%)

Composition 

Sample 3

 (%)

Test Method Used

(ex. U.S. EPA Method 3B) Other Supporting Information

O2 18 21 21 US EPA Method 3A

CO2 2 0 0 US EPA Method 3A

H2O 1.1 0.92 0.74 US EPA Method 3A
Facility Name and Address Unit Description Process Unit ID Control Device ID*

Aluminum Recovery Technologies, Inc Chip Dryer Dryer #1 Baghouse #3

2170 Production Rd Kendallville IN 46970

Sample ID No._HOH120406-002____________________

Type of Sample (Lime or Particulate):_____________________________ Composite Particulate and Lime Dust

Date Sampled Date(s) Analyzed

8/6/2010 08/23-08/25/10

HAP Metal mg/kg

Antimony 11.2

Beryllium [<2.5]

Chromium 226.0

Hexavalent chromium [<23.2]

Lead 689.0

Mercury [<0.17]

Selenium [<3.7]

Arsenic [<4.4]

Cadmium 6.4

Cobalt [<10.1]

Manganese 1590.0

Nickel 312.0

* Enter multiple control device ID Nos. if the lime results apply to mulitiple control devices.