**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM A - GENERAL INFORMATION** 

**Parent Company Information** Parent Company Hanson Brick East, LLC Street Address- Line 1 15720 John J Delaney Drive Street Address- Line 2 City Charlotte State North Carolina Zip code 28277 Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company >500 Dun and Bradstreet number 06-186-0110

**Facility Information**

Facility 1 Facility 2 Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility 9 Facility 10 Facility 11 Facility 12 Facility 13 Facility 14 Facility 15 Facility ID HANS1 HANS2 HANS3 HANS4 HANS5 HANS6 HANS7 HANS8 HANS9 HANS10 HANS11 HANS12 HANS13 HANS14 HANS15 Facility Name Hanson - Ashland Hanson - Athens Hanson - Blacksburg Hanson - Caddo Hanson - Elgin Hanson - Michigan Hanson - Mineral Wells East Hanson - Monroe Hanson - Ninety Six Hanson - Pleasant Garden Hanson - Roseboro Hanson - Stanton Hanson Columbia - Plant 2Hanson Columbia - Plant 4 Hanson Mineral Wells
Address 1 510 US Route 60 200 Athens Brick Road 550 York Road 8469 Barnette Road Route 6 Box 338 3820 E. Serr Road 7510 Hwy 180 East 2304 Brickyard Road 624 Brickyard Road 1410 Forest Acres Circle 2981 Autry Hwy 2014 Morris Creek Road 5100 Brickyard Road 5100 Brickyard Road 500 N.E. 14th Avenue Address 2 City Ashland Athens Blacksburg Mooringsport Elgin Corunna Mineral Wells Monroe Ninety-Six Pleasant Garden Roseboro Stanton Columbia Columbia Mineral Wells County Boyd Henderson Cherokee Caddo Parish Bastrop Shiawassee Palo Pinto Union Greenwood Guildford Sampson Powell Richland Richland Palo Pinto State KY TX SC LA TX MI TX NC SC NC NC KY SC SC TX Zip code 41105 75751 29702 71060 78621 48817 76080 28111 29666 27313 28382 40380 29203 29203 76067 Mailing Address (if different)- Line 1 PO Box 156 PO Box 5012 PO Box 518 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility 28 38 40 29 186 46 23 99 90 54 37 36 100 100 115 What is your size classification for HAP emissions? Area Source (true) Major source Major source Area Source (true) Major source Area Source (synthetic) Major source Major source Major source Area Source (synthetic) Major source Major source Major source Major source Area Source (synthetic) Hours of operation for this facility (hr/yr) 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 Facility's primary NAICS or SIC code 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 327121 Total Number of Periodic Kilns at this Facility 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Total Number of Tunnel Kilns at this Facility 1 2 1 1 2 2 1 6 3 1 2 2 2 2 2 Contact Person for this ICR David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown David McKeown Contact Phone Number 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121 803-691-3121
Contact Email Address david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m david.mckeown@hanson.co
m

090000648192f137 FORM A - General Information

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic]Reporting year

(if not 2007) Type of KilnIf periodic, number of identical kilns included on this line Year Built Stack Diameter (ft) Major Products Types

Fired in this Kiln (see list at bottom of spreadsheet) Annual

Operating Hours for KilnDoes this kiln

have an Air Pollution Control Device (APCD)? Full Design

Capacity (tph) Permitted

Capacity (tph) if applicable Actual

Capacity Utilization (%)Primary FuelSecondary FuelPercent Use of Secondary Fuel (% of operating time) HANS-1 tk-1 2007 

### Tunnel NA 1973 2.00 2,6,7,9,10,13,157272.00 No 5.70 

### 46.17 Natural gas None 

### NA HANS-2 tk-1 2007 

### Tunnel NA 1955 2.50 2,6,7,9,10,13,158760.00 No 9.53 

### 93.31 Natural gas None 

### NA HANS-3 1LK 2007 

### Tunnel NA 1966 3.50 2,6,7,9,10,13,158760.00 No 8.23 

### 87.07 Natural gas None 

### NA HANS-4 tk-1 2007 

### Tunnel NA 1953 2.17 2,6,7,9,10,13,158760.00 No 5.00 

### 83.26 Natural gas None 

### NA HANS-5 tk-1 2007 

### Tunnel NA 1955 2.00 2,6,7,9,10,158760.00 No 11.50 

### 9.95 82.15 Natural gas None 

### NA HANS-5 TK-2 2007 

### Tunnel NA 1998 3.00 2,6,7,9,10,158760.00 Yes 12.20 

### 76.11 Natural gas None 

### NA HANS-6 tk-1 2007 

### Tunnel NA 1977 3.33 2,6,7,9,10,13,15 0.00 

### Yes 11.13 

### 0 Natural gas None 

### NA HANS-6 tk-2 2007 

### Tunnel NA 1979 3.33 2,6,7,9,10,13,154512.00 Yes 11.13 

### 38.99 Natural gas None 

### NA HANS-7 tk-1 2007 

### Tunnel NA 1956 2.50 2,6,7,9,10,13,158760.00 No 7.99 

### 80.08 Natural gas None 

### NA HANS-8 1AK 2007 

### Tunnel NA 1949 3.50 2,6,7,9,10,13,158760.00 No 4.68 

### 83.27 Natural gas None 

### NA HANS-8 1LK 2007 

### Tunnel NA 1963 3.00 2,6,7,9,10,13,15 0.00 No 7.16 

### 0 Natural gas None 

### NA HANS-8 2AK 2007 

### Tunnel NA 1950 3.33 2,6,7,9,10,13,152136.00 No 4.68 

### 20.58 Natural gas None 

### NA HANS-8 2LK 2007 

### Tunnel NA 1965 4.00 2,6,7,9,10,13,25 0.00 No 7.16 

### 0 Natural gas None 

### NA HANS-8 3AK 2007 

### Tunnel NA 1957 4.00 2,6,7,9,10,13,158760.00 No 6.69 

### 58.25 Natural gas None 

### NA HANS-8 3LK 2007 

### Tunnel NA 2002 4.00 2,6,7,9,10,13,155832.00 Yes 22.80 

### 25.1 Natural gas None 

### NA HANS-9 tk-1 2007 

### Tunnel NA 1956 3.25 2,6,7,9,10,13,157200.00 No 8.90 

### 64.45 Natural gas None 

### NA HANS-9 tk-2 2007 

### Tunnel NA 1958 4.75 2,6,7,9,10,13,154944.00 No 8.90 

### 44.25 Natural gas None 

### NA HANS-9 tk-3 2007 

### Tunnel NA 1962 4.75 2,6,7,9,10,13,152136.00 No 8.90 

### 19.18 Natural gas None 

### NA HANS-10 8-LK2 2007 

### Tunnel NA 1981 4.00 2,6,7,9,10,13,156552.00 Yes 13.45 

### 52.66 Natural gas None 

### NA HANS-11 1LK 2007 

### Tunnel NA 1966 3.67 2,6,7,9,10,13,156528.00 No 10.50

### <10 tph 57.74 Natural gas None 

### NA HANS-11 2LK 2007 

### Tunnel NA 1974 3.67 2,6,7,9,10,13,15 0.00 No 10.50

### <10 tph 0 Natural gas None 

### NA HANS-12 2 2007 

### Tunnel NA 1972 2.50 2,6,7,9,10,13,158604.00 No 8.00 

### 83.12 Natural gas None 

### NA HANS-12 3 2007 

### Tunnel NA 1978 4.00 2,6,7,9,10,13,15 0.00 No 8.84 

### 0 Natural gas None 

### NA

HANS-13 tk-1 2007 

### Tunnel NA 1955 2.95 2,7,9,10,13,158352.00 No 11.30

### < 10 tph 86 Coal Natural gas

### <20%NG used 100% of time

HANS-13 tk-2 2007 

### Tunnel NA 1956 2.95 2,7,9,10,13,158352.00 No 11.30

### < 10 tph 86 Coal Natural gas

### <20%NG used 100% of time HANS-14 tk-3 2007 

### Tunnel NA 1964 4.92 2,3,6,7,9,10,13,158280.00 Yes 11.30 

### 76.92 Natural gas None 

### NA HANS-14 tk-4 2007 

### Tunnel NA 1965 4.92 2,3,6,7,9,10,13,158376.00 Yes 11.30 

### 77.82 Natural gas None 

### NA HANS-15 tk-1 2007 

### Tunnel NA 1980 2.00 2,6,7,9,10,158760.00 Yes 11.42 

### 90.69 Natural gas None 

### NA HANS-15 tk-2 2007 

### Tunnel

----- 1980 2.00 2,6,7,9,10,158760.00 Yes 11.42 

### 90.7 Natural gas None 

### NAFUEL USAGE KILN SIZE**(a)** FACILITY and KILN IDs GENERAL INFORMATION

090000648192f137 FORM B - Kiln Information 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic] HANS-1 tk-1 HANS-2 tk-1 HANS-3 1LK HANS-4 tk-1 HANS-5 tk-1 HANS-5 TK-2 HANS-6 tk-1 HANS-6 tk-2 HANS-7 tk-1 HANS-8 1AK HANS-8 1LK HANS-8 2AK HANS-8 2LK HANS-8 3AK HANS-8 3LK HANS-9 tk-1 HANS-9 tk-2 HANS-9 tk-3 HANS-10 8-LK2 HANS-11 1LK HANS-11 2LK HANS-12 2 HANS-12 3

HANS-13 tk-1

HANS-13 tk-2 HANS-14 tk-3 HANS-14 tk-4 HANS-15 tk-1 HANS-15 tk-2 

### FACILITY and KILN IDs ADDITIONAL INFORMATION ON PERIODIC KILNS

Back-up FuelReason(s) back-up

would be used (e.g., NG curtailment)Total time backup fuel was used during year (hr) Do you vent

this kiln to a sawdust dryer? Sawdust

Dryer ID (Assign)Total Number

of kilns vented to this DryerAverage percent of

operating time this kiln vents to dryer Average

percent of flow sent to dryerKiln batch

capacity (tons)Average batch

cycle time (hr)Average

number of batch cycles per year Average time

required to load unfired shapes into kiln (hr) Average time

required to unload fired shapes from kiln (hr) None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA Fuel Oil

### NG curtailment N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA None 

### NA N/A No

### NA NA NA NA NA NA NA NA NA

Natural gas

### inadequate coal

supply or high coal cost N/A No

### NA NA NA NA

Natural gas

### inadequate coal

supply or high coal cost N/A No

### NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA Propane

### NG curtailment N/A No

### NA NA NA NA None 

### N/A No

### NA NA NA NA None 

### N/A No

### NA NA NA NA FOR SAWDUST FIRED KILNS ONLY FUEL USAGE

090000648192f137 FORM B - Kiln Information 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

FACILITY AND KILN IDs

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Control ID # (assign

based on ID used in Title V or using CD-1, 2, etc) Type Reason Control was Installed Number of kilns

vented to this control deviceYear control device

was installed Reagent TypeReagent feedrate (value) Units/ time Total fan hp Total hp for other motors Water usage

(gpd) Added cooling

air, acfm Other utility

requirements Units/time

HANS-10 8-LK2 CD-ES8LK2 Dry Limestone Scrubber (DLA) Become Synthetic Minor 1 2005 limestone 90 lbs/hr 40 17.8 0 0 Unavail Unavail

HANS-14 tk-3, tk-4 da-1 Dry Limestone Scrubber (DLA) Other 2 1998 limestone 93 lbs/hr 60 22.5 0 0 Unavail Unavail

HANS-5 TK-2 DLS-1 Dry Lime Scrubber (DLS) Other 1 2007 lime 167 lbs/hr 212.3 30.6 0 0 Air Unavail

HANS-6 tk-1 diff-1 Dry Injection/Fabric Filter (DIFF) Particulate/ opac. control 1 1993 hydrated lime 180 lbs/hr 150 26.5 0 0 Unavail Unavail

HANS-6 tk-2 diff-2 Dry Injection/Fabric Filter (DIFF) Particulate/ opac. control 1 1994 hydrated lime 181 lbs/hr 150 26.5 0 0 Unavail Unavail

HANS-8 3LK CD-8 Dry Limestone Scrubber (DLA) Other 1 2002 limestone 154 lbs/hr 70 22.5 0 0 Unavail Unavail

HANS-15 tk-1 diff-1 Dry Injection/Fabric Filter (DIFF) Other 1 1993 lime 240 lbs/hr 150 Unavail 0 0 Unavail Unavail

HANS-15 tk-2 diff-2 Dry Injection/Fabric Filter (DIFF) Other 1 1993 lime 240 lbs/hr 150 Unavail 0 0 Unavail Unavail DESIGN AND OPERATING PARAMETERS

090000648192f137 FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

HANS-10 8-LK2

HANS-14 tk-3, tk-4

HANS-5 TK-2

HANS-6 tk-1

HANS-6 tk-2

HANS-8 3LK

HANS-15 tk-1

HANS-15 tk-2 Number of bagsBags- Length (ft)Bags- Width (ft)Bags- Diam (ft)Bag- material of constructionAvg Life of bags

(yrs) Cleaning methodAir-to-cloth ratioCost of full set of bags Avg. compressed

air requirements, acfm Is reagent

recirculated or one-pass? If recirculated,

average ratio of recirculated to fresh reagent Number of

cascades Do you use

reconditioning drum/peeler?What is the rate

at which limestone is removed from the system as waste?

Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic NA 4 No 90 lbs per hr
Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic NA 6.5 No 93 lbs per hr

464 16 Not Applic 0.5416 Polytetrafluoroet hylene 5 pulse ~5:1 167040 90 Recirculated ~6.5 : 1

204 16.17 Not Applic 0.5625 GoreTex 7 Reverse Pulse Jet ~5:1 85000 175 One pass NA

204 16.17 Not Applic 0.5625 GoreTex 8 Reverse Pulse Jet ~5:1 85000 175 One pass NA

Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic Not Applic NA 7 No 154 lbs per hr

240 10 Not Applic 0.46875 GoreTex 7 Reverse Pulse Jet ~5:1 85000 110 One pass NA

240 10 Not Applic 0.46875 GoreTex 7 Reverse Pulse Jet ~5:1 85000 110 One pass NA DLA DIFF or DLS BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system)

090000648192f137 FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

HANS-10 8-LK2

HANS-14 tk-3, tk-4

HANS-5 TK-2

HANS-6 tk-1

HANS-6 tk-2

HANS-8 3LK

HANS-15 tk-1

HANS-15 tk-2 WET SCRUBBER OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly)

If complying with the MACT, do you monitor pressure drop or
use an alternative?If complying with

the MACT, how do you verify sufficient limestone in hopper? Explain Other or

AlternativeType of scrubber

(e.g., venturi)Liquid flow rate

(gal/min) Pressure drop

across scrubber (inches of water) Design or

Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Not Subject to MACT NA NA NA NA NA NA NA NA NA

Pressure DropRemote visual

insp. NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

Alternative Fill/discharge

records Continuous

Monitor of Bypass Damper NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA DLA

090000648192f137 FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM D - TEST DATA**  

### NOTE TO EPA: THIS TABLE DOES NOT INCLUDE TEST REPORTS SUBMITTED UNDER A PREVIOUS SECTION 114 REQUEST

GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC ID Control ID Kiln/ Stack IDTest Date Report Date Type of TestUncontrolled (or inlet to control), Controlled, Both HF HCl PM HAP Metals Other Reasons for Test APCD Parameters Monitored During Test Production rate of fired product during test (tph) Notes HANS-10CD-ES8LK2 8-LK2 5/10/2006 Jun-05 Both X X X Demonstrate compliance To remain a Synthetic Minor HANS-12N/A 2,3 12/1-2/2004 Dec-04 Uncontrolled X X Demonstrate compliance State Requirement HANS-5 Plt 2 Scrubber Kiln 2 10/21/2007 Oct-07 Both X X X SO2 Demonstrate Compliance State Requirement HANS-8CD-8 3LK 11/30/2006 Dec-06 Both X X X MACT Compliance Test HANS-14Kilns K3&K4 10/5/2006 Nov-06 Both X X X MACT Compliance Test HANS-14Kilns K3&K410/11/2006 Nov-06 Controlled X SCDHEC PM Emission Factor Potential Emissions Calculations POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested)

090000648192f137 FORM D - Test Data 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 5 - Hanson - Elgin

**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh ~0.08/kwh Reagent: lime Reagent Cost, $/ton ~$260/ton est. Waste Reagent disposal cost, $/ton Not Avail Water treatment costs, $/gal $0

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag 32 Maintenance Technicians Bag replacement Replace all bags 244 Maintenance Technicians
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level) Ensure all lime injection lines are clean2 hours Daily 1 kiln operator
Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide information on each approach Monitor lime levels via computer screen 1Daily kiln operator Controls Technician Supervisor Plant Manager Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Monitor (lbs/hour) lime feed via the system 1Continuouslykiln operator Controls Technician Supervisor Plant Manager Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Verify (lbs/hour) weight 11/day kiln operator

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level)

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level)

Daily Maintenance (list activity(ies) in next column) Waste lime removal. Grease rotary air locks. Verify lime feed. Check gates. Differential pressure 21/day Kiln operator Weekly Maintenance (list activity(ies) in next column) Compressed air, hose connections. 11/wk Kiln operator Monthly Maintenance (list activity(ies) in next column) Flue gas fan bearing and motor lubrication. Ventillation - function. 11/month Kiln operator Semi-Annual Maintenance (list activity(ies) in next column) Paddle screw bearing lubrication. Flush cylinoid valves 11/6 monthsKiln operator Yearly Maintenance (list activity(ies) in next column) Transmission oil level. 21/year Kiln operator Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

2007Inlet and outlet test for Sulfides, Flourides, Chlorides $50,0002 Tests

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 5 - Elgin 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 6 - Hanson - Michigan

**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh 0.08/kwh Reagent: hydrated lime Reagent Cost, $/ton $258 Waste Reagent disposal cost, $/ton $22 Water treatment costs, $/gal N/A

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag 2annual maintenance person Bag replacement Replace all bags 48every 5 years outside contractor
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level) Visual checks. At charge times. 10 to 15 minutesUp to 10 times dailykiln operator

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide informati

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level)
Daily Maintenance (list activity(ies) in next column) Storage silo- compartment cleanliness & condition, housing & hopper leak, eductor feed, blower filter, lime injection point in duct. Bin activator- air vibrators. Baghouse- exhaust air, inlet temperature, differential pressure, rotary airlock, blower filt 1 hour Daily kiln operator Weekly Maintenance (list activity(ies) in next column) Pneumatic conveying system- blower filter, lime feed at injection point. Baghouse- blower filter, exhaust bearings. Cooling tower- buildup on floor. 1-hour Weekly kiln supervisor Monthly Maintenance (list activity(ies) in next column) Bin activator- vibrating bin activator. Volumetric feeder- cleanliness & operation, feeder drive. Baghouse- housing & hopper leaks, pulse jet cleaning mechanism. Cooling tower- water pump, pump motor, pump controls, nozzle. 1-hour Quarterly kiln supervisor Semi-Annual Maintenance (list activity(ies) in next column) Bin activator- vibartor. Volumetric feeder- feeder motor, feeder controller. Baghouse- controls. Controls- control panel, control transformer, baghouse hi-lo temp. alarm, baghouse thermocouple, baghouse diff. pressure gauge, lime flow controller, chart re 1-hour Semi-annual Electrician Yearly Maintenance (list activity(ies) in next column) Baghouse- compartment cleanliness & condition, bag condition, check couplings on purge tubes for tightness. Cooling tower- water nozzle spray pattern. 1-hour Bi- annual maintenance person Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Visiual emissions readings 15 minutes per kiln Weekly Health & safety director and Kiln supervison. Both certified in emission reading.

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 6 - Michigan 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 8 - Hanson - Monroe
**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh 0.063 Reagent: Limestone Reagent Cost, $/ton 18.25 Waste Reagent disposal cost, $/ton none - material re-used on-site Dispose on site Water treatment costs, $/gal N/A

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag Bag replacement Replace all bags
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide informati Capture used limestone in hopper, weigh and dump. 15 Minutes4 times/dayOperator

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level)
Daily Maintenance (list activity(ies) in next column) N/A
Weekly Maintenance (list activity(ies) in next column) N/A
Monthly Maintenance (list activity(ies) in next column) Grease dosing device and rod end bearings 15 MinutesBi-MonthlyMaintenace
Semi-Annual Maintenance (list activity(ies) in next column) Grease discharge device demag brake gear motors 2 hours Semi-AnnualMaintenace
Yearly Maintenance (list activity(ies) in next column) N/A
Other Frequency Maintenance (specify frequency and list activity(ies) in next column) N/A

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 8 - Monroe 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 10 - Hanson - Pleasant Garden

**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh 0.07 Reagent: Limestone Reagent Cost, $/ton 18.25 Waste Reagent disposal cost, $/ton none - material re-used on-site Water treatment costs, $/gal N/A

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag Bag replacement Replace all bags
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide informati Capture used limestone in hopper, weigh and dump. 15 Minutes4 times/dayOperator

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level)
Daily Maintenance (list activity(ies) in next column) N/A
Weekly Maintenance (list activity(ies) in next column) N/A
Monthly Maintenance (list activity(ies) in next column) Grease dosing device and rod end bearings 15 MinutesBi-MonthlyMaintenace
Semi-Annual Maintenance (list activity(ies) in next column) Grease discharge device demag brake gear motors 2 hours Semi-AnnualMaintenace
Yearly Maintenance (list activity(ies) in next column) N/A
Other Frequency Maintenance (specify frequency and list activity(ies) in next column) N/A

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 10 - Pleas Gard 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 14 - Hanson - Columbia

**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh 0.089 Reagent: 769 Limestone - Martin Marietta Reagent Cost, $/ton $32/ton Waste Reagent disposal cost, $/ton none - material re-used on-site Water treatment costs, $/gal N/A

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag Bag replacement Replace all bags
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide informati Regulate feed rate to blow limestone to top of scrubber 2 hours once a week 1

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level)
Daily Maintenance (list activity(ies) in next column) Dump waste hopper 30 min / timetwice / day 1 Daily Maintenance (list activity(ies) in next column) Daily log of scrubber data & VE check 10 min each day 1 Weekly Maintenance (list activity(ies) in next column) 15 min VE check 15 min per week 1
Monthly Maintenance (list activity(ies) in next column) Greasing of shaker arms / PM visual inspection of belts, motors, mechanical devices 45 min per month 1 Semi-Annual Maintenance (list activity(ies) in next column) n/a Yearly Maintenance (list activity(ies) in next column) Check stack and damper integrity 2 hours year 4 Other Frequency Maintenance (specify frequency and list activity(ies) in next column) see daily and weekly

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 14 - Columbia 4 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**

**Facility ID** HANS 15 - Hanson - Mineral Wells

**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh ~.09/kwh est. Reagent: lime Reagent Cost, $/ton ~250/ton est. Waste Reagent disposal cost, $/ton none - material is recycled Water treatment costs, $/gal N/A

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 40once EHS Manager - Controls Technician Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 41/year Controls Technician - Plant Manager
Bag replacement Replace single bag 2-4 Hours As Required2 Workers Bag replacement Replace all bags 24 Hours As Required6 Workers
Maintain free-flowing lime (Describe action in next box and then add estimated hours, frequency, and staff level) Ensure all lime injection lines are clean.2 Hours Daily 2 Workers

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated hours, frequency, and staff level). If different approaches are taken at different plants, please add rows and provide informati

Control Device: Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level) Compliance demonstration activity (describe and estimate hours, frequency, and staff level)
Daily Maintenance (list activity(ies) in next column) *Read Comment* 1.5 Hours Daily 1 Worker Weekly Maintenance (list activity(ies) in next column) *Read Comment* .50 Hours Weekly 1 Worker Monthly Maintenance (list activity(ies) in next column) *Read Comment* 2 Hours Monthly 1 Worker Semi-Annual Maintenance (list activity(ies) in next column) *Read Comment* 2 Hours Semi-Annual1 Worker Yearly Maintenance (list activity(ies) in next column) *Read Comment* 6 Hours Yearly 1 Worker Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Stack Test Costs for the Previous 3 Years

Stack Test Year Test Methods (please list alltest methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

none

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- All Controls Standard Activities- Wet Scrubber or Other Control

090000648192f137 FORM E - HANS 15 - Min Wells 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM F - ECONOMICS IMPACTS INFORMATION**

Product Selling Price Labor Rates as of January 2008

Facility ID Product type Average Selling Price per Ton ($) Reporting Year for

Selling Price (if not 2007) Operator wage

rate, $/hr Maintenance wage

rate, $/hr Engineer wage

rate, $/hrManagerial/Supervisory

wage rate, $/hr

HANS 5 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

HANS 6 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

HANS 8 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

HANS 10 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

HANS 14 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

HANS 15 FORM F BEING SUBMITTTED UNDER

SEPARATE COVER

090000648192f137 FORM F - Economics Info - CBI 11/17/2014

## INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM G - ADDITIONAL QUESTIONS** Question Response
1. Please provide a copy of the cost estimate for your selected control device and explain any differences between the estimated and final installed costs. Costs should include costs for ancillary equipment, such as reconditioning drums, water treatment systems, etc NA

2. Do you currently do any work or operating practices (i.e., other than the use of an air pollution control device) that would have an impact on HF, HCl, or PM emissions from your kilns? If yes, please explain. NA 3. Do you have any data available on the fluorine or chlorine contents of your raw materials? If yes, please explain the types of information you have, the test method used to determine these contents, the frequency in which you test your raw materials, and any other information you feel is relevant to this discussion. Yes 4. If you answered YES to #3, please include copies of your raw material testing for either: the past two months OR the past 10 tests, whichever is more. Please indicate which you are submitted in the response section to this question.

5. If you operate periodic kilns, please provide a time-temperature profile for each typical batch cycle. The profiles should show the duration of each temperature phase of the cycle from the time the kiln is fired to the time when the fired shapes can be removed from the kiln. (See instructions for example profile.) Also provide the additional information requested on Form B.NA
6. If you operate periodic kilns, do you have any information regarding technological and/or economic limitations to testing those kilns? NA 7. Please provide a copy of a process flow diagram for your facility, if available. N/A

090000648192f137 FORM G - Additional Questions 11/17/2014

# These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZEHAPSIZE KILNTYPE FUEL SECFUELCONTROL REASON YESNOTESTS STAFF RECIR DLA1 DLA2 Yes

0-99Major source Tunnel Natural gas None Dry Limestone Adsorber (DLA) Comply with

MACT Yes UncontrolledOperator RecirculatedPressure Drop Daily climb to

hopper

100-249Area Source (true) Tunnel- low profile or roller Sawdust Natural gas Dry Injection/Fabric

Filter (DIFF) Become

Synthetic Minor No Controlled Maintenance One passAlternativeRemote visual insp.

249-499Area Source (synthetic)Tunnel-inactive Coal SawdustDry Lime Scrubber (DLS) SO2 control Both Engineer Fill/discharge records

>500Not sure Periodic Fuel Oil Coal Wet Scrubber Particulate/ opac. control Manager Other

Periodic-shuttle Landfill/Biogas Fuel OilFabric Filter/ Baghouse only Other

Periodic-beehive Other PropaneLime system (unsure if DIFF or DLS)
Landfilll/ BiogasSpray Dryer/

Electrostatic Precipitator Other Other