Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 1
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

2/18/2010 Day 1 0.150

2/19/2010 Day 2 0.149

2/20/2010 Day 3 0.068

2/21/2010 Day 4 0.010

2/22/2010 Day 5 0.101

2/23/2010 Day 6 0.139

2/24/2010 Day 7 0.127

2/25/2010 Day 8 0.151

2/26/2010 Day 9 0.150

2/27/2010 Day 10 0.150

2/28/2010 Day 11 0.152

3/1/2010 Day 12 0.155

3/2/2010 Day 13 0.154

3/3/2010 Day 14 0.155

3/4/2010 Day 15 0.155

3/5/2010 Day 16 0.157

3/6/2010 Day 17 0.152

3/7/2010 Day 18 0.150

3/8/2010 Day 19 0.150

3/9/2010 Day 20 0.150

3/10/2010 Day 21 0.143

3/11/2010 Day 22 0.146

3/12/2010 Day 23 0.139

3/13/2010 Day 24 0.140

3/14/2010 Day 25 0.148

3/15/2010 Day 26 0.150

3/16/2010 Day 27 0.147

3/17/2010 Day 28 0.141

3/18/2010 Day 29 0.145

3/19/2010 Day 30 0.146
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (KPPH) Average Heat Input (MMBtu/hr)

3591.764

3619.008

1729.695

451.121

2419.962

3315.143

3088.726

3775.873

3743.662

3477.322

3770.564

3810.158

3790.033

3791.903

3806.505

3840.721

3857.671

3764.666

3759.781

2579.119

3584.002

3572.400

3468.896

3404.670

3620.798

3582.859

3501.945

3347.328

3461.085

3474.638
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (kscfm) Flue Gas Pressure (atm)

2492.563 905.821

2482.525 898.462

1093.143 672.377

152.430 237.701

1533.992 663.881

2138.782 860.103

2013.184 803.202

2464.347 943.671

2429.997 936.596

2456.552 927.815

2490.194 931.287

2480.592 947.729

2462.360 947.023

2476.754 953.328

2489.890 940.898

2494.036 936.586

2500.184 948.906

2452.736 931.615

2473.337 948.267

2472.776 938.686

2309.034 901.146

2314.988 898.512

2260.648 882.938

2213.252 869.549

2358.183 916.607

2336.277 887.535

2271.404 880.560

2154.281 856.509

2239.438 883.739

2249.722 882.580
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

11.929

12.108

6.548

2.212

10.741

11.461

11.157

11.967

11.988

10.682

12.116

12.059

11.981

11.964

12.114

12.310

12.175

12.075

11.873

6.702

11.874

11.915

11.668

11.663

11.795

12.111

11.949

11.729

11.733

11.770
Unit Net Electric Generation (MW) Unit Gross Electric Generation (MW) Standard Pressure (atm)

361.771 383.490 1

360.105 381.665 1

155.294 172.180 1

10.601 21.181 1

228.470 246.090 1

324.464 345.417 1

299.702 320.382 1

374.766 396.950 1

372.070 394.034 1

371.566 393.353 1

374.941 396.667 1

374.142 396.127 1

371.572 393.718 1

374.457 396.571 1

376.343 398.334 1

375.443 397.453 1

376.166 398.112 1

368.287 390.095 1

370.091 391.964 1

369.232 391.066 1

343.861 365.227 1

348.982 370.364 1

345.249 366.508 1

339.392 360.399 1

362.476 383.909 1

357.775 379.175 1

347.514 368.913 1

329.327 350.366 1

341.398 363.319 1

343.346 365.060 1
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

68 4.362

68 4.352

68 3.171

68 1.382

68 3.178

68 4.145

68 3.809

68 4.611

68 4.537

68 4.432

68 4.497

68 4.644

68 4.521

68 4.571

68 4.579

68 4.521

68 4.597

68 4.569

68 4.676

68 4.715

68 4.554

68 4.463

68 4.483

68 4.308

68 4.498

68 4.369

68 4.454

68 4.327

68 6.340

68 5.913
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

78000.000 5.496

78000.000 5.514

78000.000 6.230

78000.000 6.732

78000.000 5.398

78000.000 5.411

78000.000 5.304

78000.000 5.308

78000.000 5.325

78000.000 5.296

78000.000 5.297

78000.000 5.307

78000.000 5.290

78000.000 5.309

78000.000 5.249

78000.000 5.281

78000.000 5.280

78000.000 5.267

78000.000 5.306

78000.000 5.400

78000.000 5.383

78000.000 5.352

78000.000 5.526

78000.000 5.503

78000.000 5.528

78000.000 5.489

78000.000 5.364

78000.000 5.383

109000.000 5.176

97500.000 5.265
Sorbent Injection Rate (lb/hr)