# Patent

## Title
Housing assembly having simplified circuit board assembly, retention, and electrical connection features

## Abstract

An assembly comprising a housing and a circuit board is designed to facilitate a simplified method of assembling the circuit board into the housing, along with a simplified method of coupling the signals on the circuit board to other circuits. The circuit board is guided into place by a pair of slots, with each slot located proximate an end of the housing. The housing includes a support member that has a deflection/retention feature that extends above a plane formed by the circuit board after the board has been assembled to the housing. The assembly is assembled by first partially inserting one end of the board into a slot and pressing the other end of the board toward another slot, with a curved guide deflecting the board downward and into the other slot. When both ends of the circuit board are inserted into the slots, the deflection/retention feature is in contact with the board and flexes the board upward. As the board is pressed forward, a second curved guide engages the board and urges the board downward toward its final position. As the board clears the deflection/retention feature, it snaps into place. When the assembly is attached to the system that it will eventually be a part of (such as a computer system), tapered alignment posts on one connector are aligned with corresponding holes proximate the another connector, thereby simplifying the process of coupling electrical signals to the circuit board.

## Background
This is a continuation of application Ser. No. 09/935,605, filed Aug. 22, 2001, now U.S Pat. No. 6,647,618.


FIELD OF THE INVENTION
The present invention relates to housing and circuit board assemblies. More specifically, the present invention relates to a housing having retention features that guide a circuit board into place, uses the flexible nature of the circuit board to retain the circuit board in the housing, and includes a connector system having tapered alignment posts.
DESCRIPTION OF THE RELATED ART
In the art of computing, as well as other arts, it is common to provide a housing in which are mounted switches, indicator lights, and other similar components. Often these components are individually retained to the housing using fasteners, adhesives, or other methods known in the art. Typically, the components are then coupled to other circuits using individual wires, ribbon cables, or other methods known in the art.
A more sophisticated method of attaching these components to the housing is to mount the components on a single circuit board, and then mount the circuit board to the housing. Typically, the circuit board is attached to the housing using fasteners, adhesives, or other methods known in the art. Using a circuit board decreases assembly steps because all components are attached to the housing by simply attaching the circuit board to the housing. Also, a single connector or cable can be used to couple the components on the circuit board to the circuits which must interface with the components.
While using a circuit board decreases assembly steps, it still must be fastened into place. Therefore, any method or apparatus that would simplify the process of assembling the circuit board into the housing would be highly desirable.
SUMMARY OF THE INVENTION
The present invention provides an assembly comprising a housing and a circuit board, and includes a simplified method of assembling the circuit board into the housing, along with a simplified method of coupling electrical signals from the circuit board to other circuits.
The circuit board is guided into place by a pair of slots, with each slot located proximate an end of the housing. The housing includes a support member that has a deflection/retention feature that extends above a plane formed by the circuit board after the board has been assembled to the housing. When a technician desires to assemble the circuit board into the housing, the technician first partially inserts one end of the board into a slot. As the technician presses on the other end of the board toward another slot, a curved guide deflects the board downward and into the other slot. At this point, both ends of the circuit board are inserted into slots, and the deflection/retention feature is in contact with the board and flexes the board upward.
As the technician continues to press the board forward, a second curved guide engages the board and urges the board downward toward its final position. Finally, the board clears the deflection/retention feature and snaps into place.
The present invention also includes a novel method of creating electrical connections to the circuit board. One of the connectors that is used to form the connection includes a pair or tapered alignment posts. When a technician seeks to fasten the assembly to the system that it will eventually be a part of (such as a computer system), the technician simply aligns the tapered alignment posts with corresponding holes proximate the other connector, and urges the assembly into place. Thereafter, the technician simply fastens the assembly to the system using a conventional fasteners, such as a bolts or screws, or any other method known in the art.
The present invention provides a simple method of installing a circuit board into a housing to form an assembly, and then electrically coupling the assembly to the system to which it is mounted, thereby lowering assembly costs.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a housing and circuit board assembly in accordance with the present invention.
FIG. 2 is a rear perspective view of the housing shown in FIG. 1.
FIG. 3 is a partial rear perspective view of the housing shown in FIG. 1, and shows a slot that is located on the opposite end of the housing.
FIG. 4 illustrates the assembly of FIG. 1 at a certain point in the assembly process, with one end of the circuit board inserted into one slot, the other end of board inserted into another slot, and a deflection/retention feature in contact with board and flexing the board upward.
FIG. 5 shows the assembly of FIG. 1 after the circuit board has been assembled into the housing.
FIG. 6 is partial view showing a connector that facilitates electrical connections to the components mounted on the circuit board of the assembly.
FIG. 7 shows the assembly just before the assembly is mounted to a system, with a pair of tapered alignment posts on a corresponding connector of the system aligned proximate a pair of guide holes on the connector of the assembly.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention provides an assembly comprising a housing and a circuit board and includes a simplified method of assembling the circuit board into the housing, along with a simplified method of coupling the electrical signals from the circuit board to other circuits. FIG. 1 shows a housing and circuit board assembly 10 in accordance with the present invention. Assembly 10 comprises a housing 12 and a circuit board 14.
Housing 12 includes a plurality of indicator light holes, such as indicator light holes 16 and 18, through which indicator lights are visible when circuit board 14 is assembled into housing 12. Housing 12 also includes a switch hole 20 through which a switch on circuit board 14 may be manipulated when circuit board 14 is assembled into housing 12. Finally, housing 12 has a pair of mounting holes for mounting assembly 12 to a computer system. Mounting hole 30 is shown in FIG. 1.
Circuit board 14 includes a plurality of components that correspond to the holes of housing 12. For example, when circuit board 14 is mounted into housing 12, indicator light 22 and 24 are visible through indicator light holes 16 and 18, respectively, and switch 26 may be manipulated through hole 20. Circuit board 14 also includes connector 28, which electrically couples the components of board 14 to a computer system when assembly 10 is mounted to a computer system. The present invention has several features that greatly simplifies the assembly of circuit board 14 into housing 12. These features are shown in the remainder of the Figures.
FIG. 2 is a rear perspective view of housing 12. The other mounting hole (hole 32) is also shown in FIG. 2. Circuit board 14 is guided into place by a pair of slots, with each slot located proximate an end of housing 12. Slot 34 is visible in FIG. 2. Note that the lower surface of slot 34 extends farther from the front of housing 12 than the upper surface of slot 32. This simplifies the initial alignment of circuit board 14 into slot 34.
FIG. 3 is a partial rear perspective view of housing 12 and shows slot 48, which is located on the opposite end of housing 12. As with slot 34, slot 48 includes a lower surface that extends farther from the front of housing 12 than the upper surface. Located proximate to slot 48 is curved guide 36, which simplifies the assembly of circuit board 14 into housing, 12 and will be discussed in greater detail below. While slots 34 and 48 help guide board 14 into place, the slots also help retain board 14 in place after assembly.
Returning to FIG. 2, housing 12 also includes four supports, such as supports 38 and 40, which help retain circuit board 14 in place when board 12 is assembled into housing 12. Support member 42 and curved guide 44 also function to support board 14 when assembled. However, support member 42 and guide 44 serve an additional assembly-related function. Note that support member 42 includes deflection/retention feature 46. Feature 46 extends above the plane formed by circuit board 14 after board 14 is assembled to housing 12.
Accordingly, when a technician desires to assemble circuit board 14 into housing 12, the technician first partially inserts the first end of board 14 (the end which includes switch 26) into slot 34 such that the upper and lower surfaces of slot 14 support board 14. When board 14 is flat, deflection/retention feature 46 will cause the other end of board 14 to be located above slot 48. At this point, curved guide 36 assists assembly. As the technician presses on the second end of board 14, curved guide 36 deflects the board downward and into slot 48. Note that curved guide 36 extends farther from the front of housing 12 than does curved guide 44. Accordingly, curved guide 36 engages board 14 first, and at this point, curved guide 44 has not engaged 14.
FIG. 4 illustrates assembly 10 at this point in the assembly process. One end of circuit board 14 is inserted into slot 34 and the other end of board 14 is inserted into slot 48. Deflection/retention feature 46 is in contact with board 14, and flexes board 14 upward. The technician assembling board 14 into housing 12 continues to press board 14 forward. At this point, curved guide 44 engages board 14 and urges board 14 downward toward its final position. Finally, board 14 is pressed forward until board 14 cleats feature 46 and snaps into place. This is shown in FIG. 5.
As seen in FIG. 5, circuit board 14 has been assembled into housing 12, thereby forming assembly 10. After board 14 has been pushed forward, the inherent resiliency of board 14 causes board 14 to return to a flat state, thereby causing board 14 to come to rest on support member 42. At this point, deflection/retention feature 46 acts to retain board 14 in place. In this embodiment, feature 46 protrudes slightly above board 14 after board 14 has been inserted into its final position.
The present invention securely retains circuit board 14 in housing 12. However, if desired, circuit board 14 can be easily removed by flexing board 14 upward and pulling board 14 out.
The present invention provides another advantage. Since it is so simple to install board 14 into housing 12, the housings can be slipped to the circuit board vendor, and the circuit board vendor simply snaps the circuit boards into the housing. Not only does this eliminate the need to assemble assembly 10 later, butt it also reduces shipping costs by allowing the circuit board vendor to use the housing as a part of a secure shipping package for the circuit board.
The present invention also provides a simplified method of making the required electrical connections between assembly 10 and the computer system to which assembly 10 will be mounted. FIG. 6 is partial view of assembly 10 showing connector 28. In this embodiment, connector 28 is a conventional 15-pin connector having mounting holes 48 and 50. In prior art applications of connectors similar to connector 28, holes 48 and 50 are typically used to couple the connector to a connector of the opposite gender using threaded fasteners.
FIG. 7 shows assembly 10 just before assembly 10 is to be mounted to computer system 52. Computer system 52 includes connector 54, which is the opposite gender of connector 28. Coupled to connector 54 are tapered alignment posts 56 and 58, Which may be coupled to the mounting holes of connector 54 using methods known in the art. Note that the surfaces of tapered alignment posts 56 and 58 that engage holes 48 and 50 are not threaded.
Accordingly, when a technician seeks to assemble assembly 10 to computer system 52, the technician simply aligns tapered alignment posts 56 and 58. With holes 48 and 50, respectively. As the technician urges assembly 10 closer to computer system 52, tapered alignment posts 56 and 58 and holes 48 and 50 align connectors 28 and 54, thereby simplifying the connection. Thereafter, the technician simply fastens assembly 10 to computer system 52 by inserting a conventional fastener, such as a bolt or screw, through hole 30 of assembly 10 into hole 60 of computer system 52. In addition, a similar fastener is inserted into hole 32 (at the other end of assembly 10) into a corresponding hole of computer system 52, which is not shown in FIG. 7. Of course, any other fastening method known in the art may be used to fasten assembly 10 to computer system 52. Note that the alignment posts do not necessarily need to be tapered, though tapered alignment post do simplify the initial insertion of the alignment posts into the corresponding holes. Also note that the alignment posts may be provided on connector 28, or one post may be provided on connector 58 and the other post may be provided on connector 54.
The present invention provides a simple method of installing a circuit board into a housing to form an assembly, and then electrically coupling the assembly to the system to which it will be mounted. While the present invention has been described herein with reference to a display housing having switches and indicator lights mounted on a circuit board, the present invention may be used in any application where it is desirable to mount a circuit board in a housing and make electrical connections to the board. The key to the present invention the cooperation between the slots and deflection/retainment feature, which allows the board to be flexed slightly as it is installed, and retains the board after it snaps into place, along with the connectors having the tapered alignment posts and corresponding holes, which simplify the electrical connections to the board.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.

## Claims

1. A housing adapted to receive a circuit board, the housing comprising:
a housing body; 
first and second slots formed in the housing body and located proximate the ends of the housing body, for guiding the circuit board into place and retaining the circuit board after the circuit board has been installed into a final position within the housing body; and 
a deflection/retention feature located between the first and second slots, the deflection/retention feature extending above a plane formed by the circuit board when the circuit board has been installed into the final position within the housing body, wherein the deflection/retention feature flexes the circuit board when ends of the circuit board are first inserted into the first and second slots and the circuit board is being slid into place, and retains the circuit board after the circuit board snaps into place and returns to a substantially flat state.

2. The housing of claim 1 wherein one or both of the first and second slots include a lower surface that extends farther from a front of the housing body than an upper surface, thereby simplifying initial alignment of the circuit board into the slot.

3. The housing of claim 1 and further comprising a curved guide proximate at least one of the first and second slots, for urging the circuit board toward one of the first or second slots after the circuit board has been inserted in the other of the first or second slots and while the circuit board is being flexed by the deflection/retention feature

4. The housing of claim 1 and further comprising a curved guide proximate the deflection/retention feature, for urging the circuit board toward the final position as the circuit board is slid into place.

5. The housing of claim 1 and further comprising one or more supports that help retain the circuit board within the housing body after tile circuit board was reached the final

6. A housing adapted to receive a circuit board, the housing comprising
a housing body; 
first and second slots formed in the housing body and located proximate the ends of the housing body, for guiding the circuit board into place and retaining the circuit board after the circuit board has been installed into a final position within the housing body, will, one or both of the first and second slots including a lower surface that extends farther from a front of the housing body than an upper surface, thereby simplifying initial alignment of the circuit board into the slot; 
a deflection/retention feature located between the first and second slots, tile deflection/retention feature extending above a plane formed by the circuit board when the circuit board has been installed into the final position within the housing body, wherein the deflection/retention feature flexes the circuit board when ends of tile circuit board are first inserted into tile first and second slots and tile circuit board is being slid into place, and retains tile circuit board after the circuit board snaps into place and returns to a substantially flat state; 
a first curved guide proximate at least one of the first and second slots, for urging the circuit board toward one of tile first or second slots after the circuit board has been inserted in the other of the first or second slots and while the circuit board is being flexed by the deflection/retention feature; 
a second curved guide proximate tile deflection/retention feature, for urging the circuit board toward the final position as the circuit board is slid into place; and one or more supports that help retain the circuit board within the housing body a tier the circuit board has reached tile final position within the housing body.

7. An assembly comprising;
a circuit board comprising; 
a plurality of components mounted on the circuit board; and a connector for electrically coupling the plurality of components to other circuits when the assembly is attached to a system; and 
a housing body comprising; 
first and second slots formed in the housing body and located proximate the ends of the housing body, for guiding the circuit board into place and retaining the circuit board after the circuit board has been installed into a final position within the housing body; and 
a deflection/retention feature located between the first and second slots, the deflection/retention feature extending above a plane formed by the circuit board when the circuit board has been installed into the final position within the housing body, wherein the deflection/retention feature flexes the circuit board when ends of the circuit board are first inserted into the first and second slots and the circuit board is being slid into place, and retains the circuit board after the circuit board snaps into place and returns to a substantially flat state.

8. The assembly of claim 7 wherein one or both of the first and second slots of the housing body include” lower surface that extends farther from a from of the housing body than an upper surface, thereby simplifying initial alignment of the circuit board into the slot.

9. The assembly claim 7 wherein the housing body further comprises a curved guide proximate at least one of the first and second slots, for urging the circuit board toward one of the first or second slots after the circuit board has been inserted in the other of the first or second slots and while the circuit board is being flexed by the deflection/retention feature.

10. The assembly of claim 7 wherein the housing body further comprises a curved guide proximate the deflection/retention feature, for urging the circuit board toward the final position as the circuit board is slid into place.

11. The assembly of claim 7 wherein the housing body further comprises one or more supports that help retain the circuit board within the housing body after the circuit board has reached the final position within the housing body.

12. The assembly of claim 7 wherein the connector of the circuit board is guided toward a connector of opposite gender on the system using one or more alignment posts and one or more corresponding holes, wherein the one or more alignment posts and the one or more corresponding holes are distributed among the connector or the circuit board and the connector of opposite gender on the system.

13. The assembly of claim 12 wherein the alignment posts are tapered.

14. An assembly comprising:
a circuit board comprising; 
a plurality of components mounted on the circuit board; and a connector for electrically coupling the plurality or components to other circuit board is guided toward a connector of opposite gender on the system using one or more tapered alignment posts and one or more corresponding holes, wherein the one or more alignment posts and the one or more corresponding holes are distributed among the connector of the circuit board and the connector of Opposite gender on the system; and a housing body comprising; 
first and second slots formed in the housing body and located proximate the ends of the housing body, for guiding the circuit board into place and retaining the circuit board after the circuit board has been installed into a final position within the housing body, wherein one or both of the first and second slots of the housing body include a lower surface that extends farther from a front of the housing body than an upper surface, thereby simplifying initial alignment of the circuit board into the slot: 
a deflection/retention feature located between the first and second slots, the deflection/retention feature extending above a plane formed by the circuit board when the circuit board has been installed into the final position within the housing body, wherein the deflection/retention feature flexes the circuit board when ends of the circuit board are first inserted into the first and second slots and the circuit board is being slid into place, and retains the circuit board after the circuit board snaps into place and returns to a substantially flat state; 
a first curved guide proximate at least one of the first and second slots, for urging the circuit board toward one or the first or second slots after the circuit board has been inserted in the other of the first or second slots and while the circuit board is being flexed. by the deflection/retention feature; 
a second curved guide proximate the deflection/retention feature, for urging the circuit board toward the final position a” the circuit board is slid into place; and 
one or more supports that help retain the circuit board within the housing body after the circuit board has reached the final position within the housing body.

15. A method of assembling a circuit board into a housing to form an assembly comprising:
inserting a first end or the circuit board into a first slot of the housing; flexing the circuit board over a deflection/retention feature; 
inserting a second end of the circuit board into a second slot or the housing: and pressing the circuit board into place until the circuit board clears the deflection/retention feature and snaps into place, thereby returning a substantially flat state wherein the first slot and the second slot is formed in a body of the housing and are located proximate the ends of the body of the housing.

16. The method of claim 15 wherein inserting a first end of the circuit board into a first slot of the housing and inserting a second end of the circuit board into a second slot of the housing each include simplifying initial alignment of the circuit board into the slot by first contacting a lower surface of the slot that extends farther from a front of the housing than an upper surface of the slot.

17. The method of claim 15 wherein inserting a second end of the circuit board into a second slot of the housing includes engaging a curved guide proximate the second slot that urges the circuit board toward the second slot.

18. The method of claim 15 wherein pressing the circuit board into place until the circuit board clears the deflection/retention feature and snaps into place includes engaging a curved guide proximate the deflection/retention feature that urges the circuit board toward a final position.

19. The method of claim 15 wherein pressing the circuit board into place until the circuit board clears the deflection/retention feature and snaps into place includes engaging one or more supports of the housing that help retain the circuit board within the housing after the circuit board has reached a final position within the housing.

20. The method of claim 15 and further comprising:
attaching the assembly to a system by: guiding a connector of the circuit board toward a connector of opposite gender on the system using one or more alignment posts and one or more corresponding holes, wherein the one or more alignment posts and the one or more corresponding holes are distributed among the connector or the circuit board and the connector or opposite gender on the system; and fastening the housing to the system.

21. The method of claim 20 wherein the alignment posts are tapered.

22. A method of assembling a circuit board into a housing to form an assembly, and fastening the assembly to a system comprising:
inserting a first end of the circuit board into a first slot of the housing by first contacting a lower surface of the first slot that extends farther from a front of the housing than an upper surface of the first slot; 
flexing the circuit board over a deflection/retention feature by engaging a first curved guide proximate a second slot that urges the circuit board toward the second slot; 
inserting a second end of the circuit board into the second slot of the housing by first contacting a lower surface of the second slot that extends farther from a front of the housing than an upper surface of the second slot wherein the first slot and the second slot is formed in a body of the housing and are located proximate the ends of the body of the housing; 
pressing the circuit board into place to engage a second curved guide proximate the deflection/retention feature that urges the circuit board toward a final position until the circuit board clears the deflection/retention feature and snaps into place and engages one or more supports that help retain the circuit board within the housing, with the circuit board returning to a substantially flat state; and attaching the assembly to a system by: 
guiding the circuit board toward a connector of opposite gender on the system using one or more tapered alignment posts and one or more corresponding holes, wherein the one or more alignment posts and the one or more corresponding holes are distributed among the connector of the circuit board and the connector of opposite gender on the system; and 
fastening the housing to the system.