**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM A - GENERAL INFORMATION** 
**Parent Company Information** Parent Company Boral Bricks Inc. Street Address- Line 1 200 Mansell Court East Street Address- Line 2 Suite 305 City Roswell State GA Zip code 30076 Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company >500 Dun and Bradstreet number 003275682 **Facility Information** Facility 1 Facility 2 Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility 9 Facility 10 Facility 11 Facility 12 Facility ID BORA-1 BORA-2 BORA-3 BORA-4 BORA-5 BORA-6 BORA-7 BORA-8 BORA-9 BORA-10 BORA-11 BORA-12 Facility Name Boral- Atlanta Plant Boral- Augusta Plant 6 Boral- Augusta Plants 3, 4, & 5 Boral- Bessemer Plant #5 Boral- Bessemer Plant #6 Boral- Gleason Plant Boral- Henderson Facility Boral- Ione Plant Boral- Lexington Plant Boral- Macon, GA Plant Boral- Macon, MS Plant Boral- Marshall Plant Address 1 5472 Oakdale Road 1449 Doug Barnard Prkwy 1630 Athern Road 5501 Vulcan Road 8250 Hopewell Rd. S.E. Old Highway 22 1309 Kilgore Drive 1000 King Street Station Hwy 1 and Brickyard Road 711 10th Street 14404 Highway 14 1902 N. Franklin Street Address 2 City Smyrna Augusta Augusta Bessemer Bessemer Gleason Henderson Amador Lexington Macon Macon Marshall County Cobb Richmond Richmond Jefferson Jefferson Weakley Rusk Ione Lexington Bibb Noxubee Harrison State GA GA GA AL AL TN TX CA SC GA MS TX Zip code 30082 31208 30901 35022 35022 38229 75653 95640 29072 31208 39341 75670 Mailing Address (if different)- Line 1 P.O. Box 517 P.O. Box 517 PO Box 72 P O Box 1550 PO Box 868 Mailing Address (if different)- Line 2 City Bessemer Bessemer Gleason Ione State Alabama Alabama TN CA Zip code 35021 35021 38229 95640 Number of employees at facility 39 33 94 63 66 45 74 50 42 40 75 35 What is your size classification for HAP emissions? Major source Major source Major source Major source Major source Major source Major source Area Source (true) Major source Major source Major source Major source Hours of operation for this facility (hr/yr) (CY07) 8760 8424 8760 8760 8016 8760 8760 0* 0** 8016 8760 8760 Facility's primary NAICS or SIC code 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 Total Number of Periodic Kilns at this Facility 0 0 0 0 0 0 0 0 0 0 0 0 Total Number of Tunnel Kilns at this Facility 2 2 4 2 2 2 2 1 1 1 2 1 Contact Person for this ICR Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Mary Ann Keon Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Contact Phone Number 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 770--645-4529 334-480-2488 334-480-2488 334-480-2488 334-480-2488 Contact Email Address terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com maryann.keon@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com *Plant started operations in

2008 **Down due to business

comditions

090000648192f15d FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM A - GENERAL INFORMATION** 
**Parent Company Information** Parent Company Street Address- Line 1 Street Address- Line 2 City State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company Dun and Bradstreet number **Facility Information**
Facility ID Facility Name Address 1 Address 2 City County State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility What is your size classification for HAP emissions? Hours of operation for this facility (hr/yr) (CY07) Facility's primary NAICS or SIC code Total Number of Periodic Kilns at this Facility Total Number of Tunnel Kilns at this Facility Contact Person for this ICR Contact Phone Number Contact Email Address Facility 13 Facility 14 Facility 15 Facility 16 Facility 17 Facility 18 Facility 19 Facility 20 Facility 21 BORA-13 BORA-14 BORA-15 BORA-16 BORA-17 BORA-18 BORA-19 BORA-20 BORA-21 Boral- Muskogee Plant Boral- Phenix City-Plant 3 Boral- Phenix City-Plant 4 Boral- Phenix City-Plants 1 & 2 Boral- Salisbury Plant Boral- Terre Haute Plant Boral- Union City Plant Boral- United States Tile Boral- Van Wyck Plants 3101 West 53rd Street S. 100 Brickyard Road 100 Brickyard Road 100 Brickyard Road 700 North Long Street 5601 East Price Drive 3895 South Choctaw St. 909 West Railroad Street 7472 Van Wyck Road Muskogee Phenix City Phenix City Phenix City Salisbury Terre Haute Union City Corona Van Wyck Muskagee Russell Russell Russell Rowan Vigo Canadian Riverside Lancaster OK AL AL AL NC IN OK CA SC 74401 36865 36865 38665 28145 47802 73090 91720 29744 P.O. Box 1178 P.O. Box 1178 P.O. Box 1178 PO Box 99 Columbus Columbus Columbus GA GA GA 31902 31902 31902 53 36 65 52 145 42 45 125 81 Major source Major source Major source Major source Major source Major source Area Source (synthetic) Area Source (true) Major source 8256 8544 8760 0** 8760 0* 8760 8760 7752 3251 3251 3251 3251 3251 3251 3251 3251 3251 0 0 0 0 0 0 0 1 0 1 2 3 1 2 1 1 2 2 Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Terry Schimmel Mary Ann Keon Terry Schimmel 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 334-480-2488 770--645-4529 334-480-2488 terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com terry.schimmel@boral.com maryann.keon@boral.com terry.schimmel@boral.com **Down due to business comditions *Plant started operations in 2008

090000648192f15d FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM B - KILN INFORMATION**

Facility ID Kiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Reporting

year (if not 2007) Type of Kiln If periodic, number of identical kilns included on this line Year Built Stack Diameter (ft) Major Products Types

Fired in this Kiln (see list at bottom of spreadsheet) Annual

Operating Hours for Kiln Does this kiln

have an Air Pollution Control Device (APCD)? Full Design

Capacity (tph) Permitted

Capacity (tph) if applicable Actual

Capacity Utilization (%) Primary Fuel Secondary Fuel Percent Use of Secondary Fuel (% of operating time) Back-up Fuel Reason(s) backup would be used (e.g., NG curtailment) Total time backup fuel was used during year (hr) Do you vent

this kiln to a sawdust dryer? Sawdust

Dryer ID (Assign) Total Number

of kilns vented to this Dryer Average percent of

operating time this kiln vents to dryer Average

percent of flow sent to dryer BORA-1 EU01 Tunnel 1971 5.48 Brick & Special Shapes 4560 Yes 14.97 N/A 32.5% Natural gas None N/A Propane Curtailment 0 No BORA-1 EU02 Tunnel 1971 Combined with above Brick & Special Shapes 7968 Yes 14.97 N/A 56.8% Natural gas None N/A Propane Curtailment 0 No BORA-2 EU02 Tunnel 1970 3.4 Brick & Special Shapes 8424 No 11.25 9.99 69.9% Natural gas None N/A Propane Curtailment 0 No BORA-2 EU03 Tunnel 1970 3.4 Brick & Special Shapes 8064 No 11.25 9.99 66.9% Natural gas None N/A Propane Curtailment 0 No

BORA-3 EU01 Tunnel 1962 Rebuilt 1999 3.1 Brick & Special Shapes 0 No 11.3 9.99 0.0% Natural gas None N/A Propane Curtailment 0 No BORA-3 EU02 Tunnel 1962 3.1 Brick & Special Shapes 1992 No 11.3 9.99 16.9% Natural gas None N/A Propane Curtailment 0 No BORA-3 EU05 Tunnel 1978 6.0 Brick & Special Shapes 6312 Yes 22.2 N/A 40.9% Sawdust Natural gas 100 Propane Curtailment 0 No

BORA-3 EU41 Tunnel Rebuilt 1999 4.94 Brick Pavers (primarily)

& Special Shapes & Brick 8760 Yes 19.6 N/A 41.9% Natural gas None N/A Propane Curtailment 0 No BORA-4 003 Tunnel 1965 3.3 Brick & Special Shapes 8760 No 12 9.99 83.0% Natural gas None N/A Propane Curtailment 8 No BORA-4 004 Tunnel 1966 3.3 Brick & Special Shapes 7608 No 12 9.99 72.0% Natural gas None N/A Propane Curtailment 8 No BORA-5 003 Tunnel 1989 5.83 Brick & Special Shapes 8016 Yes 12.51 N/A 67.4% Natural gas None N/A Propane Curtailment 0 No BORA-5 004 Tunnel 1989 Combined with above Brick & Special Shapes 8016 Yes 12.51 N/A 67.4% Natural gas None N/A Propane Curtailment 0 No BORA-6 ES02 Tunnel 1960 3.125 Brick & Special Shapes 8760 No 9.8 9.82 49.5% Natural gas None N/A None N/A N/A No BORA-6 ES03 Tunnel 1964 3.0 Brick & Special Shapes 8760 No 9.8 9.82 49.5% Natural gas None N/A None N/A N/A No BORA-7 K-1 Tunnel 1961 5.95 Brick 8760 Yes 11.33 11.13 83.9% Natural gas None N/A None N/A N/A No BORA-7 K-2 Tunnel 1962 Combined with above Brick 8760 Yes 11.33 11.13 83.9% Natural gas None N/A None N/A N/A No BORA-8 TK1 Tunnel- low profile or roller 2008 3 Clay Roofing Tile 0 No 12.2 12.2 0.0% Natural gas None N/A Propane Curtailment 0 No BORA-9 EU01 Tunnel 1980 4.0 Brick & Special Shapes 0 No 12.25 9.99 0.0% Natural gas None N/A Propane Curtailment 0 No BORA-10 EU01 Tunnel 1979 3.33 Brick & Special Shapes 8016 No 12.7 9.99 49.1% Natural gas None N/A Propane Curtailment 0 No BORA-11 AA-001 Tunnel 1994 3.2 Brick & Special Shapes 8760 No 10.1 9.99 64.1% Natural gas None N/A None N/A N/A No BORA-11 AA-002 Tunnel 1994 3.2 Brick & Special Shapes 8760 No 10.1 9.99 64.1% Natural gas None N/A None N/A N/A No BORA-12 KLN Tunnel 1983 2.42 Brick 8760 No 8.38 6.7 82.9% Natural gas None N/A None N/A N/A No BORA-13 EU-04 Tunnel 1980 6.21 Brick 8256 Yes 23.43 N/A 77.7% Natural gas None N/A None N/A N/A No BORA-14 TK-1 Tunnel 1956 2.67 Brick & Special Shapes 8136 No 10 9.99 51.6% Natural gas None N/A Propane Curtailment 0 No BORA-14 TK-1 Tunnel 1959 2.67 Brick & Special Shapes 7080 No 10 9.99 44.9% Natural gas None N/A Propane Curtailment 0 No BORA-15 TK41-1 Tunnel 1980 3 Brick & Special Shapes 5664 No 13.5 9.99 28.9% Natural gas None N/A Propane Curtailment 0 No BORA-15 TK42-1 Tunnel 1956 3.18 Brick & Special Shapes 8760 No 11.2 9.99 50.4% Natural gas None N/A Propane Curtailment 0 No BORA-15 TK42-2 Tunnel 1959 3.18 Brick & Special Shapes 6744 No 11.2 9.99 38.8% Natural gas None N/A Propane Curtailment 0 No BORA-16 tk-1 Tunnel 1974 4.16 Brick & Special Shapes 0 No 16 9.99 0.0% Natural gas None N/A Propane Curtailment 0 No BORA-17 5BK Tunnel 1954 3.39 Brick & Special Shapes 7264 No 10.7 9.99 48.2% Sawdust Natural gas <1% None N/A N/A No BORA-17 6BK Tunnel 1965 6.25 Brick & Special Shapes 8760 Yes 27.8 N/A 66.3% Sawdust Natural gas 10% None N/A N/A Yes 5RWD & 6RWD 1 65% 25% BORA-18 EU02 Tunnel 2008 5.90 Brick & Special Shapes 0 Yes 26 N/A 0.0% Landfill/ Biogas Natural gas 20% Natural gas Primary fuel shortage 0 No BORA-19 EU02 Tunnel 2005 4.5 Brick 8760 Yes 19.4 N/A 99.7% Natural gas Landfilll/ Biogas 34% None N/A 0 No

BORA-20 D154 Tunnel- low profile or roller Rebuilt 2005 3 Clay Roofing Tile 8760 No 10.6 MMBTU & NOx limits only 89.0% Natural gas None 0 None N/A 0 No

BORA-20 D76 Tunnel- low profile or roller 1989 2.5 Clay Roofing Tile 8016 No 7.1 MMBTU & NOx limits only 86.5% Natural gas None 0 None N/A 0 No

BORA-20 D159 Tunnel- low profile or roller 1 Rebuilt 2006 3 Clay Roofing Tile 2772 No 0.5 MMBTU & NOx limits only 11.8% Natural gas None 0 None N/A 0 No BORA-21 EU03 Tunnel 1988 5.5 Brick & Special Shapes 7752 No 9.73 9.99 69.9% Natural gas None N/A Propane Curtailment 0 No BORA-21 EU09 Tunnel 1978 Combined with above Brick & Special Shapes 7752 No 12.73 9.99 56.3% Natural gas None N/A Propane Curtailment 0 No FACILITY and KILN IDs GENERAL INFORMATION FOR SAWDUST FIRED KILNS ONLY FUEL USAGE KILN SIZE**(a)**

090000648192f15d FORM B - Kiln Information 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM B - KILN INFORMATION**

Facility ID Kiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] BORA-1 EU01 BORA-1 EU02 BORA-2 EU02 BORA-2 EU03

BORA-3 EU01 BORA-3 EU02 BORA-3 EU05

BORA-3 EU41 BORA-4 003 BORA-4 004 BORA-5 003 BORA-5 004 BORA-6 ES02 BORA-6 ES03 BORA-7 K-1 BORA-7 K-2 BORA-8 TK1 BORA-9 EU01 BORA-10 EU01 BORA-11 AA-001 BORA-11 AA-002 BORA-12 KLN BORA-13 EU-04 BORA-14 TK-1 BORA-14 TK-1 BORA-15 TK41-1 BORA-15 TK42-1 BORA-15 TK42-2 BORA-16 tk-1 BORA-17 5BK BORA-17 6BK BORA-18 EU02 BORA-19 EU02

BORA-20 D154

BORA-20 D76

BORA-20 D159 BORA-21 EU03 BORA-21 EU09 FACILITY and KILN IDs

Kiln batch capacity (tons) Average

batch cycle time (hr) Average

number of batch cycles per year Average time

required to load unfired shapes into kiln (hr) Average time

required to unload fired shapes from kiln (hr) ADDITIONAL INFORMATION ON PERIODIC KILNS

090000648192f15d FORM B - Kiln Information 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY **FORM C - APCD INFORMATION** FACILITY AND KILN IDs

Facility ID Kiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Control ID # (assign

based on ID used in Title V or using CD-1, 2, etc) Type Reason Control was Installed Number of kilns

vented to this control device Year control device

was installed Reagent Type Reagent feedrate (value) Units/ time Total fan hp Total hp for other motors Water usage

(gpd) Added cooling

air, acfm Other utility

requirements Units/time BORA-1 EU01 &EU02 DFF1 Dry Injection/Fabric Filter (DIFF) Comply with MACT 2 2006 Hydrated lime 66 lbs/hr 250 30 0 Not available Compressed Air 32 scfm @ 100 psi BORA-13 EU-04 CD1 Dry Injection/Fabric Filter (DIFF) Comply with MACT 1 2007 Hydrated lime 214 lbs/hr 150 51 0 30000 Compressed Air 90 scfm @ 100 psi

BORA-17 BK6 DIFF1 Dry Injection/Fabric Filter (DIFF) Comply with MACT 1 2007 Hydrated lime 185 lbs/hr 300 30 0 4700 Compressed Air 50 scfm @ 100 psi BORA-18 EU02 CD01 Dry Injection/Fabric Filter (DIFF) Comply with MACT 1 2008 Hydrated lime 86 lbs/hr 268 40 0 Varies Compressed Air 60 scfm @ 100 psi BORA-19 EU04 CD01 Dry Injection/Fabric Filter (DIFF) Become Synthetic Minor 1 2006 Hydrated lime 36 lbs/hr 200 7 0 Unknown Compressed Air 60 scfm @ 100 psi BORA-3 EU41 CE41 Dry Injection/Fabric Filter (DIFF) Other 1 2001 Hydrated lime 15.6 lbs/hr 200 40 0 ? Compressed Air Approx 75 scfm @ 100 psi BORA-3 EU05 DIFF Dry Injection/Fabric Filter (DIFF) Comply with MACT 1 2006 Hydrated lime 143 lbs/hr 350 80 0 Varies Compressed Air 120 scfm @ 102 psi BORA-5 003, 004 CD-1 Dry Injection/Fabric Filter (DIFF) Comply with MACT 2 2007 Hydrated lime 140 lbs/hr 300 30 0 3500 Compressed Air 50 scfm @ 100 psi

BORA-7 K-1, K-2 da-1 Dry Limestone Scrubber (DLA) Other 2 1993 Limestone 0.1 tph 75 19 0 0 Blower Blower fan motor operates at 2850 rpm DESIGN AND OPERATING PARAMETERS

090000648192f15d FORM C - APCD Info 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY **FORM C - APCD INFORMATION**

Facility ID Kiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] BORA-1 EU01 &EU02 BORA-13 EU-04

BORA-17 BK6 BORA-18 EU02 BORA-19 EU04 BORA-3 EU41 BORA-3 EU05 BORA-5 003, 004

BORA-7 K-1, K-2 Number of bags Bags- Length (ft) Bags- Width (ft) Bags- Diam (ft) Bag- material of construction Avg Life of bags

(yrs) Cleaning method Air-to-cloth ratio Cost of full set of bags Avg. compressed

air requirements, acfm Is reagent

recirculated or one-pass? If recirculated,

average ratio of recirculated to fresh reagent Number of

cascades Do you use

reconditioning drum/peeler? What is the rate

at which limestone is removed from the system as waste? 1024 19 N/A 0.5 PTFE Not yet determined Air pulse 2.61:1 $ 104,000 32 scfm One pass N/A 1088 22 N/A 0.5 PTFE Not yet determined Air pulse 2.57:1 $ 114,000 65 One pass N/A

920 18 N/A 0.5 PTFE Not yet determined Air pulse 3.28:1 $ 225,000 80 - 120 One pass Designed as recirculation but not used 392 16.5 N/A 0.5 PTFE Not yet determined Air pulse 3.25:1 $ 85,000 60 scfm @ 100 psi Recirculated 10:1 816 19 N/A 0.5 PTFE Not yet determined Air pulse 2.7:1 $ 81,000 60 scfm @ 100 psi One pass N/A 672 16 N/A 0.5 Felt Nomex >5 yrs Air pulse 3.5:1 $ 50,000 Apprx. 90 scfm @ 100 psi One pass N/A 1176 16.5 N/A 0.5 PTFE Not yet determined Air pulse 3.22:1 $ 250,000 110 scfm @ 100 psi Recirculated 10:1 880 18 N/A 0.5 PTFE Not yet determined Air pulse 2.49:1 $ 211,200 90 scfm @ 100 psi Recirculated 0.3:1

0 N/A N/A N/A N/A N/A N/A N/A N/A N/A Approx. 200 Yes 75 tons/monthDLA DIFF or DLS BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system)

090000648192f15d FORM C - APCD Info 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY **FORM C - APCD INFORMATION**

Facility ID Kiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] BORA-1 EU01 &EU02 BORA-13 EU-04

BORA-17 BK6 BORA-18 EU02 BORA-19 EU04 BORA-3 EU41 BORA-3 EU05 BORA-5 003, 004

BORA-7 K-1, K-2 WET SCRUBBER OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly) If complying with the MACT, do you monitor pressure drop or use an alternative? If complying with

the MACT, how do you verify sufficient limestone in hopper? Explain Other or

Alternative Type of scrubber

(e.g., venturi) Liquid flow rate

(gal/min) Pressure drop

across scrubber (inches of water) Design or

Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time

Pressure Drop Daily climb to

hopper For compliance

w/ State issued permit DLA

090000648192f15d FORM C - APCD Info 11/17/2014

# Note this list does not repeat test reports submitted as part of EPA's previous data gathering efforts in 1998

**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM D - TEST DATA**  GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC ID Control ID Kiln/ Stack ID Test Date Report Date Type of TestUncontrolled (or inlet to control), Controlled, Both HF HCl PM HAP Metals Other Reasons for Test APCD Parameters Monitored During Test Production rate of fired product during test (tph) Notes BORA-1 EU01, EU02 11/2/2004 Nov-04 Uncontrolled X x X Hydrocarbons, Nox, SO2 12.66 BORA-1 EU01, EU02 2/8/2005 2/8-9/2006 Uncontrolled X x X Hydrocarbons, Nox, Methane 12.29 BORA-1 DFF1 EU01 EU02 10/17/2006 Nov-06 Both X X X MACT compliance 21.96 BORA-1 DFF1 EU02 2/15/2007 Feb-07 Both X X X MACT compliance - failed 11.87 BORA-1 DFF1 EU02 3/28/2007 3/38/2007 Both X X X MACT compliance 11.42 BORA-11 AA-001 4/22/1999 Jun-99 Uncontrolled X X SO2 Permit Compliance 9.23 BORA-12 KLN 3/12/2002 Mar-02 Uncontrolled X X Permit Compliance unknown BORA-13 EU04 12/13/2005 Jan-06 Uncontrolled X X X Sulfuric Acid mist , SO2 Permit Compliance 19.87 BORA-13 EU04 2/7/2006 Feb-06 Uncontrolled X X X Sulfuric Acid mist , SO2 Permit Compliance 23.56 BORA-13 CD1 7/25/2007 Jul-07 Both X X X Permit Compliance Lime feed rate 214 lb/hr 18.94 BORA-17 5BK 9/8/2005 Sep-05 Uncontrolled X X X Sulfuric Acid mist , SO2 Permit Compliance 8.2 BORA-17 DIFF1 2/13/2007 Feb-07 Controlled X X X Permit Compliance 20.3 BORA-17 DIFF1 7/20/2007 Jul-07 Controlled X X X Permit Compliance unknown BORA-19 CD01 EU02 5/25/2006 Jun-06 Both X X X Nox, SO2, CO Synethic Minor Location 17.64 BORA-19 CD01 EU02 8/8/2006 Aug-06 Controlled x X Synethic Minor Location 18.14 BORA-19 CD01 EU02 3/14/2007 Mar-07 Controlled X So2, CO Synethic Minor Location 18.14 BORA-3 CE41 EU41 11/2/2006 Nov-06 Controlled X X X Compliance MACT 10.01 BORA-3 DIFF EU05 11/1/2006 Nov-06 Both X X X Compliance MACT 19.86 BORA-3 CE41 EU41 10/16/2002 Nov-02 Controlled X X X Adjusting operating parameters 8.26 BORA-3 CE41 EU41 10/17/2002 Nov-02 Controlled X X X Adjusting operating parameters 8.26 BORA-3 CE41 EU41 10/14/2003 Nov-03 Controlled X X X Adjusting operating parameters 9.28 BORA-5 CD-1 003 &004 5/15/2007 May-07 Both X X X SO2 Compliance MACT 12.07 BORA-6 ES02 11/4/1998 11/4/1998 Uncontrolled X X State Compliance 5.9 BORA-7 DA-1 8/3/1999 Aug-99 Both X X SO2 Permit Compliance 19.66 BORA-7 DA-1 8/1/2001 Aug-01 Both X X x SO2 20.92 BORA-7 DA-1 3/13/2002 Mar-02 Controlled X X Initial Test 21 BORA-7 DA-1 5/25/2004 May-04 Controlled X PM10 Permit Compliance 20.8 BORA-20 D74 12/15/1999 Jan-00 Uncontrolled X X SO2, Nox, CO Internal Use 9.4 BORA-20 D76 12/2/1999 Jan-00 Uncontrolled X X SO2, Nox, CO Internal Use 7.34 POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested)

090000648192f15d FORM D - Test Data 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM E - MONITORING AND OTHER COSTS** 

**Facility ID** Compilation from all Boral sites with Control Devices* *BORA-1, BORA-3, BORA-5, BORA-7, BORA-13, BORA-17,BORA-18,BORA-19 Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh $0.061 Reagent: Hydrated Lime Reagent Cost, $/ton $110 Waste Reagent disposal cost, $/ton $105 Water treatment costs, $/gal N/A
Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours (Manhours) Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 80 1 Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 80 1 Manager

Bag replacement Replace single bag 16 As needed (e.g. when VE present) Maintenance Bag replacement Replace all bags 120 Every 3 years Maintenance Maintain free-flowing lime (Describe action in next box and then add estimated burden) Calibration and visual checks 4Yearly calibration Maintenance
Daily Maintenance (list activity(ies) in next column) See example logs 1 to 1.5 hrs Daily Operator Weekly Maintenance (list activity(ies) in next column) See example logs 1 to 2 hrs Weekly Maintenance Monthly Maintenance (list activity(ies) in next column) Greasing, Quarterly build-up issues can take considerable time to resolve 2 to 18 hrs Monthly Maintenance Semi-Annual Maintenance (list activity(ies) in next column) Requires system shutdown to inspect duct work 8 to 12 hrs Semi-annual Maintenance Yearly Maintenance (list activity(ies) in next column) Hours in addition to semi-annual & monthly checks 4 to 20 hrs Yearly Maintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) See example logs 3 hrs Quarterly Maintenance

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach Ensure that hopper is full. Arrange for and manage deliveries. 1 hr Daily Manager

Daily Maintenance (list activity(ies) in next column) Checks, empty pealing drum hoppers 4 hrs Daily Operator Weekly Maintenance (list activity(ies) in next column) Miscellaneous checks & maintenance 1 hr Weekly Maintenance Monthly Maintenance (list activity(ies) in next column) Miscellaneous checks & maintenance 4 hrs Monthly Maintenance Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Clean-out system, plenums, etc. (requires out-side contractors) 10 hrs Annually Manager Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Lime delivery (2x/month) problems, patching pnuematic lines, replacing screens, etc. 20 hrs Quarterly Maintenance
Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) Composite Tests Costs for last 3 years Both 237,000 **Examples:**

Bessemer 6 (BIA-111) Method 26A, Method 5, Method 6C, inhouse Method 9. Both 23000 Concurrent testing of 2 Inlets + 1 Outlet. Inhouse Method 9 ($400)

Salisbury 6 (BIA- 103, 6BK) Method 26A, Method 5, & inhouse Method 9 Both 6100 Inhouse Method 9 ($400). Pre-test flows ($300 additional).

Augusta 4 (BIA-096, EU41) Methods 5/26a for PM, HCl, HF; 3a for O2 CO2; 6c for SO2; 7e for NOx;& 10 for CO; 25a for VOC; 201a and 202 for PM10; & 9 for in-house VE Controlled 9700 Inhouse Method 9 ($400) On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table) Standard Activities- Baghouse/DIFF/DLS

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test

090000648192f15d FORM E - Monit-Other Costs 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM F - ECONOMICS IMPACTS INFORMATION** Product Selling Price Labor Rates as of January 2008
Facility ID Product type Average Selling Price per Ton ($) Reporting Year for

Selling Price (if not 2007) Operator wage

rate, $/hr Maintenance wage

rate, $/hr Engineer wage

rate, $/hr Managerial/Supervisory

wage rate, $/hr 

# INFORMATION IS BEING SUPPLIED VIA HARD COPY UNDER CBI PRIVILEGE

090000648192f15d FORM F - Economics Info 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM G - ADDITIONAL QUESTIONS** Question Response 1. Please provide a copy of the cost estimate for your selected control device and explain any differences between the estimated and final installed costs. Costs should include costs for ancillary equipment, such as reconditioning drums, water treatment systems, etc Example: Boral has installed 5 retrofit DIFF Control devices with total costs ranging from $2.2 to 2.5M each. Detailed costing can be supplied, as necessary.

2. Do you currently do any work or operating practices (i.e., other than the use of an air pollution control device) that would have an impact on HF, HCl, or PM emissions from your kilns? If yes, please explain. No

3. Do you have any data available on the fluorine or chlorine contents of your raw materials? If yes, please explain the types of information you have, the test method used to determine these contents, the frequency in which you test your raw materials, and any other information you feel is relevant to this discussion. Yes. Clemson and Mission Clay test data (mass-balance before and after firing) for HF, HCl, & SOx for various sites.

4. If you answered YES to #3, please include copies of your raw material testing for either: the past two months OR the past 10 tests, whichever is more. Please indicate which you are submitted in the response section to this question. Can supply, as needed.

5. If you operate periodic kilns, please provide a timetemperature profile for each typical batch cycle. The profiles should show the duration of each temperature phase of the cycle from the time the kiln is fired to the time when the fired shapes can be removed from the kiln. (See instructions for example profile.) Also provide the additional information requested on Form B. No periodic kilns.

6. If you operate periodic kilns, do you have any information regarding technological and/or economic limitations to testing those kilns? No periodic kilns.

7. Please provide a copy of a process flow diagram for your facility, if available. The process flow diagrams are basically unchanged from the 1998 ICR submittals with the possible exception of APCD additions. Some generic examples of uncontrolled sites are provided for reference - see next tab.

090000648192f15d FORM G - Additional Questions 11/17/2014

# Feeders Crushing Mixing Feeder Extruding Coloring & Texturing Sand Slurry



## EMISSIONFLOW MATERIAL FLOW UNCONTROLLED STACK S-1 

# Rotary Dryer RD1

Drying (D1, D2, D3) S-2, S-3, S-4
Firing (TK1) S-5

Packaging and Storage Setting Water



# Mixing



# BORAL**BRI CKS,** **M ARSHALL** **PLANT PROCESS** **FLO W** **DI AGRAM** 

S-1 Raw Material Storage Stockpile

Additive Feeder

Grinding

Crushing Brick Batts

Brick to YardBlasting P1-F-E-01 SCC 3-05-046-01 Dump Truck Loading P1-F-E-02 SCC Unassigned DumpTruck Unloading P1-F-E-03 SCCUnassigned Primary Crushing P1-P-S-04 SCC3-05-046-15 Front End Transfer P1-F-E-08 3-05-046-03 G rindingand Screening SCC3-05-046-19 Fine Clay Storage P2-P-E-12 SCC3-05-046-02 Forming,Cutting, and Stacking Operations 

### 1 1 1 1 1

1 1

1

2 Raw Material Transfer (Unpaved Roads)

P4-F-S-05 SCC3-05-046-03 ConveyortoGrinding & Screening P1-F-S-09 SCC3-05-046-03 Conveyorto Fine ClayStorage P2-F-E-11 SCC3-05-046-03

Conveyorto Forming Operations P2-F-E-13 SCC3-05-046-03 ConveyortoCrude Clay P1-F-E-06 SCC 3-05-046-03 Sand Mixing P3-P-E-14 SCC Unknown

SandCoating P3-P-E-15 SCC Unknown

Holding Room P3-P-E-16 SCC Unassigned

NaturalGas Fired Kiln No. 1 P3-P-S-03 SCC3-05-003-11 Brick Dryers 3&4 P3-P-E-02(3,4) SCC 3-05-003 Brick Dryers 1&2 P3-P-E-01(1,2) SCC 3-05-003 NaturalGas Fired Kiln No. 2 P3-P-S-04 SCC3-05-003-11



### 1 1

2 2

2 3 4 3 4 Crude Clay Storage P1-F-E-07 SCC 3-05-003-03

Clay Delivered FromOffsite 

### 1 1 1 1

Storage and Shipping



## Boral**B ric** **ks, B essem** **er Plant #6 Sept** **em ber 2002**  **Legend** 1 2 3 4 PM/PM10Em issions

O rganic Pollutant Emissions GaseousEmissionsFromFuelCombustion Hydrogen Fluoride Emissions



### 1 P1, Crude ClayProcessing & Handling P2,Fine Clay Processing & Handling P3,Forming & Drying Processes 

## Process**De scription** 

**Pr ocess** **Fl ow** **Di agr** **am** Initial Drying P1-P-E-05



### 1 G rindingand Screening Fabric Filter P2-P-S-10 SCC3-05-046-19 SandStorage Silos P3-P-E-14a SCCUnknown

### 1

3 FeedHoppers (3)

SpecialShapes

Forming,Cutting and Stacking Operation

### 1 3 belt feeders to 2 feed conveyors

Conveyor from Fine ClayStorage 

### 1 SpecialShapes Extrusion Line

# These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZE HAPSIZE KILNTYPE FUEL SECFUEL CONTROL REASON YESNO TESTS STAFF RECIR DLA1 DLA2 Yes 0-99 Major source Tunnel Natural gas None Dry Limestone Adsorber (DLA) Comply with

MACT Yes Uncontrolled Operator Recirculated Pressure Drop Daily climb to

hopper

100-249 Area Source (true) Tunnel- low profile or roller Sawdust Natural gas Dry Injection/Fabric

Filter (DIFF) Become

Synthetic Minor No Controlled Maintenance One pass Alternative Remote visual insp. 249-499 Area Source (synthetic) Tunnel-inactive Coal Sawdust Dry Lime Scrubber (DLS) SO2 control Both Engineer Fill/discharge records >500 Not sure Periodic Fuel Oil Coal Wet Scrubber Particulate/ opac. control Manager Other Periodic-shuttle Landfill/Biogas Fuel Oil Fabric Filter/ Baghouse only Other
Periodic-beehive Other Propane Lime system (unsure if DIFF or DLS) Landfilll/ Biogas Spray Dryer/

Electrostatic Precipitator Other Other