Ash Grove Texas, LP. - Midlolhian Plant

200X Actual Emission Ratl:: ClllclllalioJ)s ItlPU! Data

I< illl, RtI\\ Mill. Fini;:h M ill. and {'ruHhing flours llft)pcl' Ullll11

FIN

Kiln

~-I

2-3

2-1 (With SNC'lt onlyl'

2-2 (Will1 SNCH, unly)'"

2-:1 (With SNCR. (lnl,v)'

1-7l)

1-7[;

4-1

4-2

SItl1111cr (Crusher)

t·24

LPN

(;

12

12

l'Aml

F-rvlHI

5

'i

J-14

Annunillour:. nzom.' S~<1slJn HOllr$ of \ )peralHlnl>

of ()peral iOil" .Julle JIIty /\ugll:-t Tolal

(llI\"f) (Ilrl (Ilr) (hrj (hI' (J/.mw H~a::'(lll t

~.t>56 b89 715 744 I;jH

6.llHl 7IUl 741 7,13 2-1'1:>

7,97~ 70i! 714 714 :U·ll

5,-::''27 (,·10 fiR!'! .:'i9f, J.<)24

5,487 ()I~~ 720 734 2.136

5..101 662 6£8 114 ~,fJM

3,BSS 377 Jill :l61 11199

3.5<1J) 35H J3J 3Jb 1,019

7.~51 6]H h98 70-1 2.04(1

R.159 622 704 (J!9 1,()44

]]6(1 }57 '>53 JY) IJlM

Per Ikl;\\!l1her 2P(H.1 "ycar hI Date OPI:.RA I INC; RhlIURT" lor the Mldlothmn Plall!

\' PCI' .I11n~' :\0, :!OOR. July 31 > 2008, .md Allgll~t ] 1,1008 "nAIL·Y (WER,\TIM; REPOJfl"" lor the Jvlidlulhi,lU Plant

rlw SN('I{ (lJlCnllionnl limo infbrln(\liOl1 oiliainted fhll1l1'v1ithncl Cnltclldcn, Ash nroVl.'. 10 /\n:lnd MMliraha. lrinilY ('ol1~tlllUnis>

h·hnlt\l'Y 12. 200() Hnl! February J 3-, 2JJtN

('Iinkel Pf<J<lliction

(h'Cll1C Sellson Clinh'l ProJlIclmn'

JIlly AlIgu,,1 fnlj)

(Ioni (ton) 11ot,·omncJ;cl1soll)

FIN

,\n11lwl Clinker

Er'N Production" June

(tpy) (lor)j

2 3.:!2Ji27.4 25,IHlSt1

" 2S6.IQt,A 27.7(J()7

12 J01.751.4 27;2}2 S

26.1H16.iJ

28.74<1.9

275710

27,537.1

21,909 S

27,54( 1)

}In.J08.l

g·kJ55.1

K2,3SJ4

I'er Dl'Cl'n1h<:f 2(l(18 "Yenr 10 rJaW ()PL·lt.'J, IlNG Rl·,pORT" 1m the MtdIOLllt!111 Planl

1)\~r·.Jltll<; J(J, 200g, July) I. 2008,'tlild AUgliSI J 1, 20Ul{ '·J)AII.Y OPl":'Rr\lfNG RHP( }RT" for the !vlldl(llhian Plant

,\:-;11 tJrovc Texm,;, r .P.

lvlidlolhi;m Plan! 3 ofJ! ·Irinit.\ (:nn,~tl!lall1s
Ash Grove Texas. L.P. - Midlothian Plant

2008 Actual Emission Rate Calculations - Kilns

KilnNO_ s~. CO Emission Calculations (CEMS Data)

MonthlyEmissions" Emissions

January FcbOUU'Y "".. Apm M.,

- '''' AnllWlt September October November December Ann• ., OZOIlCSea:lOnb

FIN "'N Descripti\lll Compound (tOllS) (tons) (tOllS) (tGns) (tooS) (tons) (tGllS) <-l (tons) (tons) (toIlS) (tons) (tpy) (Iblday)

,-, , Kill" INo, 55.0289 45.7967 36.6941 30.4142 29.1182 21.9164 2l.S341 29.9903 29.&292 32.8934 47,5516 15.7682 456.8357 1,603.0717

SO, 239.6750 1695819 154.8089 143.3745 153.0:>79 125.4964 133.7456 139.7327 74.4523 147.7116 164.2769 212.5843 1,858.4780 8,673.3630

CO 12.4560 15.4208 13.8309 13.1006 14.2163 12.8830 11.1704 ll.6509 12.6785 9.0784 8.1529 10.7906 146.4290 797.9185

NHo dm:ing SNCRDOW1ItU:n.e' 2.9145 4.1354 Imc ..... SNCR,,-,~o 10.9767 87.8348

T~NFf"-ISNCRDowDtime +SNCR Onemtion)• 13.8912 91.9702

,-, , """ NO, 2.5759 41.9835 ..=, 34.0232 34.7371 37.9288 37.4992 39.1098 33.1927 41.2095 39.6677 0.0000 386.2491 2,489.9513

So, 9.2299 Il12.5784 187.8334 176.1469 207.7753 178.3272 126.4267 92.4418 40.3866 93.4388 53.7097 0.0000 1)48.2947 8,634.6915

CO 0.8263 7.8799 12.4697 14.0540 10.4221 13.3141 13.3858 16.1184 14.8685 15.5943 8.1015 0.0000 127.1345 933.0054

NHo during SNCRDowntime< 1.2550 1.1133

during SNCR Operation' 12.0714 102.1165

To~NFJ./SNCR Downtime+SNCR Onerntion'· 13,3264 103.2698

,~ " """ /No. 61.4612 34.4198 41.1589 35.2380 34.8384 39.9945 35.5050 35.0228 33,3527 45.1238 54.5807 90.9618 541.7575 2,402.6581

SO, 207.3375 110.2915 206.6946 145.3439 124.5934 109.0222 96.6304 90.5256 47.7897 142.1997 99.2573 189.7532 1,569.4451 6,438.6576

CO 16.9931 656111 11.8707 l2.2133 14.3869 16.3091 U.5359 14.4164 12.9806 9.3414 5.0288 7.0183 139.6561 940.4641

NHo dm:ing SNCR Do'Mltimt'J' 2.6700 1.6826

NHo during SNCR Operation< 12.9899 109.9304

Total NH, (SNCR Downtime+SNCR Operation)' 15.6599 111.6130

TotallGln Emissions NO, 1,334.8429 6,495.6811

SO, 4,77"6.Z178 23,746.7121

CO 413.2196 "2,671.3880

NB, 42.8774 366.8S30

,,,"'.,,,,.. Ann'"

EmiJllion

ll'mrtnr

FIN ",N Description CompoWld (lbfton

""""" ,., , "'", NO, w ,., , """ NO. 3.01

,~ " ""'3 NO. ,;,

Mnnfilly emissions are obtainedfrum Contimlous Emissions Monitoring (CEMS) data -reports, per """ail from FIlIIlcisco Pinto, kin Gro~t\) Anand Masuraha, Trinity C=1tan1B, d!lted January 30, 2009. o=ept ofammonia (NHO)•

• Per TCEQ 2008 Emissions lnventoty Guidelinc~. RG-360AI08 (JlIIIWIIY 2009), the ozone season isfrom. JlII1e ht throughAngnst 31st. inclusive.

, Ammonia emissions from tho: l:iI:ns lIM based on available data for 8tWDOma conccnlnllions IIIId stack flDws IIIId obtainedfrom Franci:<co Pinto from Ash Grove on Fl'bIUllIY 10, 2009.

An average hourly ammonia emission:rate Wll!l calcu1IIted from lIVIillIf" lIIIIIIlonia concentration data and average kiln-staclt flows to develop the following emis,on factors.

i CEMS data CEMS dllta I - whcnKiln when Kiln

Ash Grove Texas, L.P.

:Midlothian Plant

op-.... op-....

... SNCR andSNCR

w""in WWl1OtiJI.

op-=

_, -~(Thlhr)

Ei <2 1.7

4.4 1.8

49 '.0

7of3l

~h GYO\Je - '1.0025

No). Stl1- ff\QnIr\\~~

\lY\'I\;~

TrioityClJIlSll1tants