"Washing, Small Size and/or Low Complexity"

Auto Tool Change 167 5 CDI 203 1 Auto Tool Change 120 5 Power Tool 82 4

Tap Hole 180

# M 2 Auto Tool Change 135 5 Cut to length Mat Mod

163.9 4 1 Auto Tool Change 123 5 Set In Place 10 

# M 1

Auto Tool Change 72 5 Press Together 102

# M 3 H Pin, ParkLeve 60 

# M 4

Clamp Part 3 3

Turn I/D 30-60 mm 197

# M 1 H Clip, Main Housing 110

# M 4 CDI 109 1

CDI 181 1 CDI 5 1 CDI 13 1

Auto Tool Change 43 5 Tap Seal inPlac 53 

# M 3

Turn ID Contoured Face 111 

# M 3 CDI 66 x5

1 Drill Hole 1- 30mm 53 x7 

# M 1 Part Size after stamping (53L by43

Drill & Chamfer Hole 1-30mm 187

# M 1 

# M Mill Plane for Traction Motor BearingRa Clamp Part 3 3 Power Tool 31 4

Drill & Chamfer Hole 1-30mm 127

# M 1 0.6 2 1

Clamp Part 11 3



# M Move to Oil Pump Ports Drill & Chamfer Hole 1-30mm 168

# M 1 Spot Face 11 x2 

# M 2 Auto Tool Change 132 5 Load Part 3 3 H Bearing Race, Transfer Gear,L 6 

# M 6

H Dowel, Small, Main Housing 15 x2 

# M 3 CDI 20 1

H Cover, Air Inlet, Stamped 2 

# M 4

Polish Fine Finish

Auto Tool Change 46 5 H Cover, Air Inlet, Washed 105

# M 4 Press Together 100

# M 3

CDI 188 1 Auto Tool Change 186 5 Turn ID 200- 300mm 47 

# M10 First Fixture 1 0 Load Part 3 3 Basket Size 15.75x18.5 0x25.50 inches x 2

First Fixture 1 0 Auto Tool Change 94 5 H Shim, Transfer Shaft, TractionM 9 

# M 0

Clamp Part 6 3 Power Tool 94 4

H Tube, Oil Pump, Long,Tu 2 

# M 0 H Bullet Asm. 63 

# M 7

12.6 7 1

Unload Part 5 2

Unload Part 5 2

CDI 103 1 Hone Hole 2 inch depth 20 x2 

# M 3 Blank weight 0.110 lbs Load Part 3 3

Spot Face 84 

# M 2 CDI 11 1 H Bolt, Cover, Air Inlet 106

# M 6

H Shim, Transfer Shaft, TractionM 2 

# M 0

Drill & Chamfer Hole 30-60mm 76 x2 

# M 2 

# M Mill Plane for Gen. Transfer BearingRa Furnace/Oven 1 0

CDI 82 1 PartManipulatio 10 3



# M The small vent face was not milled CDI 54 x6

1 Auto Tool Change 173 5 H Spring Asm., Park Lever 74 

# M 6



# M Move to Top Drain Plug and MountingF "Washing, Small Size and/or Low Complexity"



# M Mill Boss for Water Pump and SurfacePar Power Screw 72 x2 

# M 4

Drill Hole 1- 30mm 154

# M 1 Milled face 39 x16 

# M 1 1,384.9 807 1

Mill Face 200 x4 

# M 2 Clamp Part 38 3 CDI 28 1

CDI 201 x3

1 Auto Tool Change 25 5 Press Size 25 Ton Prog. Die

1 second

for every 3 inches Auto Tool Change 13 5 Milled face 59 x6 

# M 1 Mill Flat Med 102

# M 4

H Housing, Main, Cast 2 

# M 0 CDI 9 1 Manual Screw 97 x2 

# M 7

Blank weight 0.027 lbs

CDI 166 1 Unclamp Part 36 1 H Housing, Main, Washed 2 

# M 4 Press Together 16 x2 

# M 3 H O-ring, Plug, Torx, MainHousi 3 

# M 4 H Plug Asm., Torx, MainHousi 85 

# M 6

Drill & Chamfer Hole 1-30mm 165

# M 1 Unload Part 5 2

CDI 116 1 Power Screw 37 x3 

# M 4

Auto Tool Change 204 5 Stamping Press 0-60 Ton 1 0 CDI 8 x5 1

Auto Tool Change 67 5 CDI 104 1

Auto Tool Change 147 5 Power Screw 32 

# M 4

Ground/Polished OD med 4 5

Auto Tool Change 179 5 Move to Outer Housing Face

Auto Tool Change 40 5 Chamfer ID 23 x8 

# M 1 H Shim, Bearing Race,Generator 12 

# M 4 H Bracket, Tube, Trans., Washed 29 

# M 6

CDI 172 1 Drill & Chamfer Hole 30-60mm 124

# M 2 Unclamp Part 9 1

Unload Part 5 2

Turn ID Contoured Face 113

# M 3 PartManipulatio 14 3 Stamping Press 0-60 Ton 1 0 Power Tool 86 4 Set In Place 40 

# M 1 Press Together 7 

# M 3

H Bracket, Tube, Trans., Stamped 2 

# M 2

Auto Tool Change 144 5 CDI 212 1 CDI 96 x20

1 Wash Part 4 5

Drill & Chamfer Hole 30-60mm 98 x2 2 CDI 21 1 Drill Hole 1- 30mm 190

# M 1 Press Size 25 Ton Prog. Die Release Clamp 103

# M 2

Mill Flat Med 104

# M 4 Tap Hole 205 x2 

# M 2 H Spring, Park Pawl 41 

# M 5

CDI 12 1 CDI 60 x5

1 CDI 5 1

Auto Tool Change 199 5 CDI 15 x2 1 Auto Tool

Change 16 5 BlockWashing InLine Press Size 25 Ton Prog. Die

Unclamp Part 4 1

Tap Hole 151 x2 

# M 2 CDI 146 x9

1 Dowels for Rear Cover Power Screw 87 

# M 4

Unclamp Part 14 1 Washer Duo 400 Wash Rinse &D 1 0

Clamp Part 157 3 H Shim, Bearing Race,Generator 2 

# M 0

1 Cavity Mold 

# M Move To Electric Motor Face H Stud, Main Housing 93 x2 

# M 6

Wash Part 4 5 H Park Pawl 39 

# M 5



# M Move to Transfer Gear BearingRa CDI 62 1 H BulletRecieve 67 

# M 4

CDI 125 1 Unclamp Part 155 1 Tap Hole 145 x10 

# M 2 Press Size 25 Ton Prog. Die

Auto Tool Change 150 5

98.2 2 1 Push Part inHol 55 

# M 3 Pump: Out of Scope

Auto Tool Change 129 5 Drill Hole 1- 30mm 142 x10 

# M 1 Wash Part 4 5

Tube Bending Equipment 5 0 14.6 7 1

0.6 2 1 Washer Duo 400 Wash Rinse &D 1 0 H Cover, Bullet Reciever 69 

# M 4 H Plug, Long, Main Housing 89 

# M 6

CDI 149 1 Auto Tool Change 153 5 H Bracket, Tube, Trans., RawMat 2 

# M 0 Blank weight 0.027 lbs

Clamp Part 6 3

Auto Tool Change 19 5 Milled face 159 x2 

# M 1 CDI 92 1

Auto Tool Change 55 5 used $0.62/Poun d

Drill & Chamfer Hole 1-30mm 26 x2 

# M 1 Power Screw 108 x2 

# M 4

Milled face 183

# M 1 CDI 98 1



# MSpeed Sensor Mounting Drill Hole 1- 30mm 148 x2 

# M 1 CDI 18 x5 1 Basket Size 15.75x18.5 0x25.50 inches x 2

Turn End Face 30-60mm 193

# M 4 CDI 114 1 Auto Tool Change 138 5 Auto Tool Change 161 5 CDI 17 1

Load Part 3 3

CDI 122 1 Part Size after stamping (53L by43 CDI 38 1

CNC Machine 3 0

Auto Tool Change 192 5 Ground/Polished OD med 5 5 Power Screw 91 

# M 4 Used Inj Mold Sheet

20.6 13 1

CDI 101 1 H Arm Asm., Park Lever 57 

# M 5

CDI 32 x59

1 Auto Tool Change 85 5 Press Together 61 3 CDI 84 1

Drill and Tap Hole 30-60mm 86 

# M 6 CDI 107 1 Auto Tool Change 61 5 Hone Hole 2 inch depth 17 x6 

# M 3 Auto Tool Change 97 5 Power Screw 27 

# M 4

Tube Cutter 1 0 Press Together 4 

# M 3



# M Move to Lower Mounting Area Wash Part 4 5

CDI 13 1

Auto Tool Change 91 5 CDI 71 x4

1 CDI 59 1

"Washing, Small Size and/or Low Complexity"



# M Electronics Housing Face Move to Outer Case Features Unclamp Part 215 1 Flare Tube End 12 x2 1 Special Tool 42 6

Milled face 51 x7 

# M 1 CDI 194 1 Same Tool For both Honed Holes Unload Part 216 2 CDI 8 1

Drill & Chamfer Hole 1-30mm 162

# M 1 Milled face 90 x18 

# M 1 Mill Flat Med 106

# M 4 1,476.9 836 9

Drill Hole 1- 30mm 62 x6 

# M 1 H Dowel Pin, Main Housing 7 x2 

# M 6

CDI 63 x5

1 H Seal, Output Shaft, MainHou 15 

# M 6

"Aluminum Diecasting, Medium Size and/or H Bolt, Bracket, Tube, Trans. 30 

# M 6

29 24 1

H Dowel Pin, Main Housing 3 x2 

# M 6 Washer Duo 400 Wash Rinse &D 1 0



# M Oil Passage x3 Drill Hole 1- 30mm 202 x2 

# M 1 Unclamp Part 14 1



# M M8 Bolt Holes X2 Weight before machining 0.1600 lbs H Nut, Stud, Main Housing 96 x2 

# M 6

"Washing, Small Size and/or Low Complexity" 

# M Pin slides in easily and is captured by thepum Set In Place 13 

# M 1

Turning tool of circular surfaces of bearingrac 10 3 2

Press Together 12 x2 

# M 3

Milled face 185

# M 1 Auto Tool Change 22 5 "Washing, Large Size and/or High Complexity"

CDI 206 1 

# M Oil Passage
Auto Tool Change 164 5 

# M Move down to planetary face section M6 Holes Basket Size 15.75x18.5 0x25.50 inches x 2

Auto Tool Change 210 5 Press Together 4 x2 

# M 3 Align with Shaft 58 

# M 3

Unload Part 5 2

CDI 30 1 Drill & Chamfer Hole 1-30mm 81 

# M 1 

# M M8 Bolt Holes Drill Hole 1- 30mm 41 x20 

# M 1 Press Together 8 x2 

# M 3 Stamping Press 0-60 Ton 1 0 Push In Place 111 

# M 2

Blank weight 0.125 lbs

CDI 143 x9

1 PartManipulatio 10 3 Route Through Passage 64 

# M 3

PartManipulatio 6 3

Auto Tool Change 189 5 CDI 196 1 CNC Machine 1 0 CDI 88 1

Tube Bending Equipment 5 0

Move to Housing Electronics Face

CDI 131 1 CDI 184 1 

# M Move To Mounting Location for Oil Pump Auto Tool Change 75 5 CDI 8 1 H Bolt, Trans. Pump 35 x3 

# M 6

Remove Part 4 2 21 16 1

CDI 27 1 Load Part 3 3



# M Dowels for Planetary Cover Press Size 25 Ton Prog. Die

Unclamp Part 87 1 

# M Mill Plane for Tansfer Gear BearingRa Load Part 3 3 Turn Face Contoured 214

# M 5 H Tube, Vent, Main Housing 99 

# M 6

Tap Hole 44 x20 

# M 2 PartManipulatio 14 3

used $0.62/Poun d

Tap Hole 211 x2 

# M 2 CDI 99 1 Load Part 4 3

CDI 10 1 Tap Hole 171 

# M 2 H Bolt, Bracket, Tube, Trans. 25 

# M 6

H Bracket, Tube, Trans., RawMat 2 

# M 0

H Housing, Main, Machined 2 

# M 4 H Vent, Asm. 101 

# M 6 PartManipulatio 17 3

Drill & Chamfer Hole 1-30mm 177

# M 1 CDI 80 1 

# M Mill Plane for Differential BearingRa CDI 74 x4

1 Power Tool 36 4

CDI 163 1 First Fixture 1 0

CDI 160 1 Drill Hole 1- 30mm 208 x2 

# M 1 PartManipulatio 156 3 Auto Tool Change 213 5 CDI 140 x2

1 

# M Move to Outer Output Shaft Area H Main Housing Asm. 2 

# M 6

PartManipulatio 88 3 Wash Part 4 5 H Seal, Park Lever 51 

# M 7

Tap Hole 65 x6 

# M 2 12.6 7 1

Mill Large Face 5 x2 

# M15 CDI 128 1 20.6 12 1

Turn I/D Med 60- 100 mm 68 

# M 2 

# M Picture of Mounting features Auto Tool Change 64 5 Release Spring Compressor 44 

# M 2 CDI 47 1



# M Attachment bolts for Genreator andTractio Load Part 3 3 H Bearing Race, Differential 3 

# M 6

Auto Tool Change 28 5 Cycle time is part specific First Fixture 1 0 Basket Size 15.75x18.5 0x25.50 inches x 2

0.6 2 1 Load Part 3 3 Unload Part 5 2

H Housing, Main, Trimmed 2 

# M 4 H Bolt, Spring, Park Lever 76 

# M 6



# M Inside Face CDI 56 1

Drill & Chamfer Hole 1-30mm 139 x3 

# M 1 H Cover, Air Inlet, RawMateri 2 

# M 0

CDI 93 x20

1 Tap Hole 34 x60 

# M0.5 10.6 7 1

H Shim, Transfer Shaft, TractionM 2 

# M 0

Auto Tool Change 52 5 H Bracket, Tube, Trans., Stamped 2 

# M 2 CDI 73 1

Auto Tool Change 83 5 2,070.9 1047 54

CDI 45 x19

1 H Housing and Pins 2 

# M 4



# M Plug and Vent Machining Flare Tube End 12 x2 1 H Spring Support, ParkLe 75 

# M 6

Auto Tool Change 58 5 

# M Oil Supply
Turn ID 200- 300mm 49 

# M10 CDI 137 x5

1 CDI 35 x59

1 CDI 9 1

Die Casting 2600-3800 tonw 1 

# M 0 Drill Hole 1- 30mm 29 

# M 1 PartManipulatio 10 3 Start with Tube Stock Washer Duo 400 Wash Rinse &D 1 0

Tap Hole 73 x5 

# M 2 CDI 110 1 Drill & Chamfer Hole 1-30mm 121 

# M 1 CDI 112 1 Unload Part 5 2

Clamp Part 4 3 CDI 198 1 Tube retained by outer cover

Unclamp Part 9 1

Bend Tube 7 x6 1

Auto Tool Change 33 5 Weight before machining 0.0463 lbs

CDI 13 1

CDI 105 1 Press Together 22 

# M 3

Box Size: 730mm L x 530mm W x 230mm H Turn ID Contoured Face 109

# M 3 Power Tool 71 4

10.6 8 1

H Housing Main, Raw Material 2 

# M 0 1,393.9 811 1

Auto Tool Change 69 5 CDI 79 1 Compress part 43 1

In-Line Washer Power Screw 83 

# M 4 CDI 50 1

Part Size after stamping (80L by80

EC-630-ML Horizontal CNC 1 

# M 0 Wash Part 4 5

Spot Face 118

# M 2 CDI 175 1 Clamp Part 11 3



# M M6 Bolt Holes X10 Basket Size 15.75x18.5 0x25.50 inches x 2

CDI 57 x6

1 Drill & Chamfer Hole 1-30mm 133 x3 

# M 1 

# M Outer face for case mounting Auto Tool Change 158 5 Mill Flat Med 100

# M 4 

# M Small Oil Passage H Bracket, Tube, Trans., Washed 24 

# M 6

Load Part 3 3

CDI 42 x19

1 Hand Tool 52 3

CDI 169 1 Align With Lever 65 

# M 3

Drill & Chamfer Hole 1-30mm 14 x3 

# M 1 Drill Hole 1- 30mm 70 x5 

# M 1 CDI 191 1 H Oil PumpAsm 34 

# M 6 CDI 33 1

Auto Tool Change 78 5 CDI 24 x7

1 H Housing, Main, HeatTreat 2 

# M 4

CDI 178 1 Tap Hole 95 x21 

# M 2 Stamping Press 0-60 Ton 1 0

Move to Inner Generator Face H Pin, Park Pawl 45 

# M 4

Polish Fine Finish

Drill & Chamfer Hole 1-30mm 130

# M 1 Push in Channel 49 

# M 3

Cut to length Mat Mod Bend Tube 7 x2 1

Tap Hole 174

# M 2 H Plug, Wide, Main Housing 81 

# M 6

Unclamp Part 4 1

Washer Duo 400 Wash Rinse &D 1 0 H Shim, Transfer

Shaft, TractionM 2 

# M 0 Power Tool 90 4

Chamfer ID 195

# M 1 Tube Cutter 1 0

T5 quen pre -aged 170 hours room temp 11ho H Washer, Wide Plug, MainHousi 80 

# M 6

Auto Tool Change 182 5 

# M Two Holes by Traction Motor Auto Tool Change 141 5 H Dowel Pin, Main Housing 11 x2 

# M 6

Drill Hole 1- 30mm 31 x60 

# M 1 Auto Tool Change 207 5 0.6 2 1

Raw Material Req 33.044 lbs fromCo H Plug, Torx, Main Housing 2 

# M 6 H Guide, Bullet, Park Pawl 48 

# M 6

T5 quench out of die 11 hours 333F

Auto Tool Change 117 5 

# M Move to Bearing Race Side of Case Press Together 16 

# M 3

Turn ID Contoured Face 115

# M 3 H Shaft, Park Lever 54 

# M 7

Blank weight 0.026 lbs Stamping Press 0-60 Ton 1 0 H Tube, Oil Pump, Long 18 

# M 4

Auto Tool Change 176 5 Auto Tool Change 7 5 Push in Hole 46 

# M 3 CDI 23 1 CDI 66 1 Power Tool 107 4

CDI 119 1 "CNC Horz Mach, Man Med-Large Size and/or Milled face 136 x6 

# M 1 Start with Tube Stock

1,370.9 802 1

Spot Face 8 x2 

# M 2 Unload Part 6 2

CDI 152 1 Part Size after stamping (80L by80 Power Screw 95 x2 

# M 4

CDI 6 x3 1 Auto Tool Change 126 5 CDI 134 x2

1 PartManipulatio 37 3 Clamp Part 89 3 

# M Move to Differntial Bearing Race 0.6 2 1 H Bolt, Cover, Bullet Reciever 70 x2 

# M 6

Auto Tool Change 50 5 Auto Tool Change 108 5 Press 1 0 Set In Place 68 

# M 1

First Fixture 1 0 Power Tool 77 4



# M M6 Bolt Holes Drill & Chamfer Hole 1-30mm 79 

# M 1 

# M

Nuts were hand tight Power Tool 26 4 Power Screw 78 

# M 4 Press Together 19 

# M 3 H Tube, Passage, Trans. 21 

# M 6

Pallet Size 630 mm square, 2645 lbCap 

# M Combo Tool
CDI 48 1 "Washing, Small Size and/or Low Complexity"

CDI 77 1 H Shim, Bearing Race,Generator 2 

# M 0 Part Size after stamping (53L by43

H Tube, Passage, Trans., 2 

# M 0

H Shim, Bearing Race,Generator 2 

# M 0

Tap Hole 56 x7 

# M 2 Start on Rear Cover Face

Drill Hole 1- 30mm 92 x21 

# M 1 Auto Tool Change 170 5 CDI 209 1 

# H Main Housing Asm.

1-1