"Washing, 

Small Size 

and/or Low 

Complexity"

Auto Tool 

Change

167

5

CDI

203

1

Auto Tool 

Change

120

5

Power Tool

82

4

Tap Hole 

180

M

2

Auto Tool 

Change

135

5

Cut to 

length Mat 

Mod

163.9

4 1

Auto Tool 

Change

123

5

Set In Place

10

M

1

Auto Tool 

Change

72

5

Press Together

102

M

3

H Pin, Park Leve

60

M

4

Clamp Part

3

3

Turn I/D 30-60 

mm

197

M

1

H Clip, Main 

Housing

110

M

4

CDI

109

1

CDI

181

1

CDI

5

1

CDI

13

1

Auto Tool 

Change

43

5

Tap Seal in Plac

53

M

3

Turn ID 

Contoured Face 

111

M

3

CDI

66

x5

1

Drill Hole 1-

30mm

53

x7

M

1

Part Size 

after 

stamping 

(53L by 43

Drill & Chamfer 

Hole 1-30mm

187

M

1

M

Mill Plane 

for Traction 

Motor 

Bearing Ra

Clamp Part

3

3

Power Tool

31

4

Drill & Chamfer 

Hole 1-30mm

127

M

1

0.6

2 1

Clamp Part

11

3

M

Move to Oil 

Pump Ports

Drill & Chamfer 

Hole 1-30mm

168

M

1

Spot Face

11

x2

M

2

Auto Tool 

Change

132

5

Load Part

3

3

H Bearing Race, 

Transfer Gear, L

6

M

6

H Dowel, Small, 

Main Housing

15

x2

M

3

CDI

20

1

H Cover, Air 

Inlet, Stamped

2

M

4

Polish Fine 

Finish

Auto Tool 

Change

46

5

H Cover, Air 

Inlet, Washed

105

M

4

Press Together

100

M

3

CDI

188

1

Auto Tool 

Change

186

5

Turn ID 200-

300mm

47

M

10

First Fixture

1

0

Load Part

3

3

Basket Size 

15.75x18.5

0x25.50 

inches x 2

First Fixture

1

0

Auto Tool 

Change

94

5

H Shim, Transfer 

Shaft, Traction M

9

M

0

Clamp Part

6

3

Power Tool

94

4

H Tube, Oil 

Pump, Long, Tu

2

M

0

H Bullet Asm.

63

M

7

12.6

7 1

Unload Part

5

2

Unload Part

5

2

CDI

103

1

Hone Hole 2 

inch depth

20

x2

M

3

Blank 

weight 

0.110 lbs

Load Part

3

3

Spot Face

84

M

2

CDI

11

1

H Bolt, Cover, 

Air Inlet

106

M

6

H Shim, Transfer 

Shaft, Traction M

2

M

0

Drill & Chamfer 

Hole 30-60mm

76

x2

M

2

M

Mill Plane 

for Gen. 

Transfer 

Bearing Ra

Furnace/Oven

1

0

CDI

82

1

Part Manipulatio

10

3

M

The small 

vent face 

was not 

milled

CDI

54

x6

1

Auto Tool 

Change

173

5

H Spring Asm., 

Park Lever

74

M

6

M

Move to 

Top Drain 

Plug and 

Mounting F

"Washing, 

Small Size 

and/or Low 

Complexity"

M

Mill Boss for 

Water 

Pump and 

Surface Par

Power Screw

72

x2

M

4

Drill Hole 1-

30mm

154

M

1

Milled face

39

x16

M

1

1,384.9

807 1

Mill Face

200

x4

M

2

Clamp Part

38

3

CDI

28

1

CDI

201

x3

1

Auto Tool 

Change

25

5

Press Size 

25 Ton 

Prog. Die

1 second 

for every 3 

inches

Auto Tool 

Change

13

5

Milled face

59

x6

M

1

Mill Flat Med

102

M

4

H Housing, 

Main, Cast

2

M

0

CDI

9

1

Manual Screw

97

x2

M

7

Blank 

weight 

0.027 lbs

CDI

166

1

Unclamp Part

36

1

H Housing, 

Main, Washed

2

M

4

Press Together

16

x2

M

3

H O-ring, Plug, 

Torx, Main Housi

3

M

4

H Plug Asm., 

Torx, Main Housi

85

M

6

Drill & Chamfer 

Hole 1-30mm

165

M

1

Unload Part

5

2

CDI

116

1

Power Screw

37

x3

M

4

Auto Tool 

Change

204

5

Stamping Press 

0-60 Ton 

1

0

CDI

8

x5

1

Auto Tool 

Change

67

5

CDI

104

1

Auto Tool 

Change

147

5

Power Screw

32

M

4

Ground/Polished 

OD med

4

5

Auto Tool 

Change

179

5

Move to 

Outer 

Housing 

Face

Auto Tool 

Change

40

5

Chamfer ID

23

x8

M

1

H Shim, Bearing 

Race, Generator

12

M

4

H Bracket, Tube, 

Trans., Washed

29

M

6

CDI

172

1

Drill & Chamfer 

Hole 30-60mm

124

M

2

Unclamp Part

9

1

Unload Part

5

2

Turn ID 

Contoured Face 

113

M

3

Part Manipulatio

14

3

Stamping Press 

0-60 Ton 

1

0

Power Tool

86

4

Set In Place

40

M

1

Press Together

7

M

3

H Bracket, Tube, 

Trans., Stamped

2

M

2

Auto Tool 

Change

144

5

CDI

212

1

CDI

96

x20

1

Wash Part

4

5

Drill & Chamfer 

Hole 30-60mm

98

x2

2

CDI

21

1

Drill Hole 1-

30mm

190

M

1

Press Size 

25 Ton 

Prog. Die

Release Clamp

103

M

2

Mill Flat Med

104

M

4

Tap Hole 

205

x2

M

2

H Spring, Park 

Pawl

41

M

5

CDI

12

1

CDI

60

x5

1

CDI

5

1

Auto Tool 

Change

199

5

CDI

15

x2

1

Auto Tool 

Change

16

5

Block 

Washing InLine

Press Size 

25 Ton 

Prog. Die

Unclamp Part

4

1

Tap Hole 

151

x2

M

2

CDI

146

x9

1

Dowels for 

Rear Cover

Power Screw

87

M

4

Unclamp Part

14

1

Washer Duo 400 

Wash Rinse & D

1

0

Clamp Part

157

3

H Shim, Bearing 

Race, Generator

2

M

0

1 Cavity 

Mold

M

Move To 

Electric 

Motor Face

H Stud, Main 

Housing

93

x2

M

6

Wash Part

4

5

H Park Pawl

39

M

5

M

Move to 

Transfer 

Gear 

Bearing Ra

CDI

62

1

H Bullet Recieve

67

M

4

CDI

125

1

Unclamp Part

155

1

Tap Hole 

145

x10

M

2

Press Size 

25 Ton 

Prog. Die

Auto Tool 

Change

150

5

98.2

2 1

Push Part in Hol

55

M

3

Pump: Out 

of Scope

Auto Tool 

Change

129

5

Drill Hole 1-

30mm

142

x10

M

1

Wash Part

4

5

Tube Bending 

Equipment

5

0

14.6

7 1

0.6

2 1

Washer Duo 400 

Wash Rinse & D

1

0

H Cover, Bullet 

Reciever

69

M

4

H Plug, Long, 

Main Housing

89

M

6

CDI

149

1

Auto Tool 

Change

153

5

H Bracket, Tube, 

Trans., Raw Mat

2

M

0

Blank 

weight 

0.027 lbs

Clamp Part

6

3

Auto Tool 

Change

19

5

Milled face

159

x2

M

1

CDI

92

1

Auto Tool 

Change

55

5

used 

$0.62/Poun

d

Drill & Chamfer 

Hole 1-30mm

26

x2

M

1

Power Screw

108

x2

M

4

Milled face

183

M

1

CDI

98

1

M

Speed 

Sensor 

Mounting

Drill Hole 1-

30mm

148

x2

M

1

CDI

18

x5

1

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Turn End Face 

30-60mm

193

M

4

CDI

114

1

Auto Tool 

Change

138

5

Auto Tool 

Change

161

5

CDI

17

1

Load Part

3

3

CDI

122

1

Part Size 

after 

stamping 

(53L by 43

CDI

38

1

CNC Machine

3

0

Auto Tool 

Change

192

5

Ground/Polished 

OD med

5

5

Power Screw

91

M

4

Used Inj 

Mold Sheet

20.6

13 1

CDI

101

1

H Arm Asm., 

Park Lever

57

M

5

CDI

32

x59

1

Auto Tool 

Change

85

5

Press Together

61

3

CDI

84

1

Drill and Tap 

Hole 30-60mm

86

M

6

CDI

107

1

Auto Tool 

Change

61

5

Hone Hole 2 

inch depth

17

x6

M

3

Auto Tool 

Change

97

5

Power Screw

27

M

4

Tube Cutter

1

0

Press Together

4

M

3

M

Move to 

Lower 

Mounting 

Area

Wash Part

4

5

CDI

13

1

Auto Tool 

Change

91

5

CDI

71

x4

1

CDI

59

1

"Washing, 

Small Size 

and/or Low 

Complexity"

M

Electronics 

Housing 

Face

Move to 

Outer Case 

Features

Unclamp Part

215

1

Flare Tube End

12

x2

1

Special Tool

42

6

Milled face

51

x7

M

1

CDI

194

1

Same Tool 

For both 

Honed 

Holes

Unload Part

216

2

CDI

8

1

Drill & Chamfer 

Hole 1-30mm

162

M

1

Milled face

90

x18

M

1

Mill Flat Med

106

M

4

1,476.9

836 9

Drill Hole 1-

30mm

62

x6

M

1

H Dowel Pin, 

Main Housing

7

x2

M

6

CDI

63

x5

1

H Seal, Output 

Shaft, Main Hou

15

M

6

"Aluminum 

Diecasting, 

Medium 

Size and/or 

H Bolt, Bracket, 

Tube, Trans.

30

M

6

29

24 1

H Dowel Pin, 

Main Housing

3

x2

M

6

Washer Duo 400 

Wash Rinse & D

1

0

M

Oil Passage 

x3

Drill Hole 1-

30mm

202

x2

M

1

Unclamp Part

14

1

M

M8 Bolt 

Holes X2

Weight 

before 

machining 

0.1600 lbs

H Nut, Stud, 

Main Housing

96

x2

M

6

"Washing, 

Small Size 

and/or Low 

Complexity"

M

Pin slides in 

easily and 

is captured 

by the pum

Set In Place

13

M

1

Turning tool 

of circular 

surfaces of 

bearing rac

10

3 2

Press Together

12

x2

M

3

Milled face

185

M

1

Auto Tool 

Change

22

5

"Washing, 

Large Size 

and/or High 

Complexity"

CDI

206

1

M

Oil Passage

Auto Tool 

Change

164

5

M

Move down 

to planetary 

face section

M6 Holes

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Auto Tool 

Change

210

5

Press Together

4

x2

M

3

Align with Shaft

58

M

3

Unload Part

5

2

CDI

30

1

Drill & Chamfer 

Hole 1-30mm

81

M

1

M

M8 Bolt 

Holes

Drill Hole 1-

30mm

41

x20

M

1

Press Together

8

x2

M

3

Stamping Press 

0-60 Ton 

1

0

Push In Place

111

M

2

Blank 

weight 

0.125 lbs

CDI

143

x9

1

Part Manipulatio

10

3

Route Through 

Passage

64

M

3

Part Manipulatio

6

3

Auto Tool 

Change

189

5

CDI

196

1

CNC Machine

1

0

CDI

88

1

Tube Bending 

Equipment

5

0

Move to 

Housing 

Electronics 

Face

CDI

131

1

CDI

184

1

M

Move To 

Mounting 

Location for 

Oil Pump

Auto Tool 

Change

75

5

CDI

8

1

H Bolt, Trans. 

Pump

35

x3

M

6

Remove Part

4

2

21

16 1

CDI

27

1

Load Part

3

3

M

Dowels for 

Planetary 

Cover

Press Size 

25 Ton 

Prog. Die

Unclamp Part

87

1

M

Mill Plane 

for Tansfer 

Gear 

Bearing Ra

Load Part

3

3

Turn Face 

Contoured

214

M

5

H Tube, Vent, 

Main Housing

99

M

6

Tap Hole 

44

x20

M

2

Part Manipulatio

14

3

used 

$0.62/Poun

d

Tap Hole 

211

x2

M

2

CDI

99

1

Load Part

4

3

CDI

10

1

Tap Hole 

171

M

2

H Bolt, Bracket, 

Tube, Trans.

25

M

6

H Bracket, Tube, 

Trans., Raw Mat

2

M

0

H Housing, 

Main, Machined

2

M

4

H Vent, Asm.

101

M

6

Part Manipulatio

17

3

Drill & Chamfer 

Hole 1-30mm

177

M

1

CDI

80

1

M

Mill Plane 

for 

Differential 

Bearing Ra

CDI

74

x4

1

Power Tool

36

4

CDI

163

1

First Fixture

1

0

CDI

160

1

Drill Hole 1-

30mm

208

x2

M

1

Part Manipulatio

156

3

Auto Tool 

Change

213

5

CDI

140

x2

1

M

Move to 

Outer 

Output 

Shaft Area

H Main Housing 

Asm.

2

M

6

Part Manipulatio

88

3

Wash Part

4

5

H Seal, Park 

Lever

51

M

7

Tap Hole 

65

x6

M

2

12.6

7 1

Mill Large Face

5

x2

M

15

CDI

128

1

20.6

12 1

Turn I/D Med 60-

100 mm

68

M

2

M

Picture of 

Mounting 

features

Auto Tool 

Change

64

5

Release Spring 

Compressor

44

M

2

CDI

47

1

M

Attachment 

bolts for 

Genreator 

and Tractio

Load Part

3

3

H Bearing Race, 

Differential

3

M

6

Auto Tool 

Change

28

5

Cycle time 

is part 

specific

First Fixture

1

0

Basket Size 

15.75x18.5

0x25.50 

inches x 2

0.6

2 1

Load Part

3

3

Unload Part

5

2

H Housing, 

Main, Trimmed

2

M

4

H Bolt, Spring, 

Park Lever

76

M

6

M

Inside Face

CDI

56

1

Drill & Chamfer 

Hole 1-30mm

139

x3

M

1

H Cover, Air 

Inlet, Raw Materi

2

M

0

CDI

93

x20

1

Tap Hole

34

x60

M

0.5

10.6

7 1

H Shim, Transfer 

Shaft, Traction M

2

M

0

Auto Tool 

Change

52

5

H Bracket, Tube, 

Trans., Stamped

2

M

2

CDI

73

1

Auto Tool 

Change

83

5

2,070.9

1047 54

CDI

45

x19

1

H Housing and 

Pins

2

M

4

M

Plug and 

Vent 

Machining

Flare Tube End

12

x2

1

H Spring 

Support, Park Le

75

M

6

Auto Tool 

Change

58

5

M

Oil Supply

Turn ID 200-

300mm

49

M

10

CDI

137

x5

1

CDI

35

x59

1

CDI

9

1

Die Casting 

2600-3800 ton w

1

M

0

Drill Hole 1-

30mm

29

M

1

Part Manipulatio

10

3

Start with 

Tube Stock

Washer Duo 400 

Wash Rinse & D

1

0

Tap Hole 

73

x5

M

2

CDI

110

1

Drill & Chamfer 

Hole 1-30mm

121

M

1

CDI

112

1

Unload Part

5

2

Clamp Part

4

3

CDI

198

1

Tube 

retained by 

outer cover

Unclamp Part

9

1

Bend Tube

7

x6

1

Auto Tool 

Change

33

5

Weight 

before 

machining 

0.0463 lbs

CDI

13

1

CDI

105

1

Press Together

22

M

3

Box Size: 

730mm L x 

530mm W x 

230mm H

Turn ID 

Contoured Face 

109

M

3

Power Tool

71

4

10.6

8 1

H Housing Main, 

Raw Material

2

M

0

1,393.9

811 1

Auto Tool 

Change

69

5

CDI

79

1

Compress part

43

1

In-Line 

Washer

Power Screw

83

M

4

CDI

50

1

Part Size 

after 

stamping 

(80L by 80

EC-630-ML 

Horizontal CNC 

1

M

0

Wash Part

4

5

Spot Face

118

M

2

CDI

175

1

Clamp Part

11

3

M

M6 Bolt 

Holes X10

Basket Size 

15.75x18.5

0x25.50 

inches x 2

CDI

57

x6

1

Drill & Chamfer 

Hole 1-30mm

133

x3

M

1

M

Outer face 

for case 

mounting

Auto Tool 

Change

158

5

Mill Flat Med

100

M

4

M

Small Oil 

Passage

H Bracket, Tube, 

Trans., Washed

24

M

6

Load Part

3

3

CDI

42

x19

1

Hand Tool

52

3

CDI

169

1

Align With Lever

65

M

3

Drill & Chamfer 

Hole 1-30mm

14

x3

M

1

Drill Hole 1-

30mm

70

x5

M

1

CDI

191

1

H Oil Pump Asm

34

M

6

CDI

33

1

Auto Tool 

Change

78

5

CDI

24

x7

1

H Housing, 

Main, Heat Treat

2

M

4

CDI

178

1

Tap Hole 

95

x21

M

2

Stamping Press 

0-60 Ton 

1

0

Move to 

Inner 

Generator 

Face

H Pin, Park Pawl

45

M

4

Polish Fine 

Finish

Drill & Chamfer 

Hole 1-30mm

130

M

1

Push in Channel

49

M

3

Cut to 

length Mat 

Mod

Bend Tube

7

x2

1

Tap Hole 

174

M

2

H Plug, Wide, 

Main Housing

81

M

6

Unclamp Part

4

1

Washer Duo 400 

Wash Rinse & D

1

0

H Shim, Transfer 

Shaft, Traction M

2

M

0

Power Tool

90

4

Chamfer ID

195

M

1

Tube Cutter

1

0

T5 quen pre

-aged 170 

hours room 

temp 11 ho

H Washer, Wide 

Plug, Main Housi

80

M

6

Auto Tool 

Change

182

5

M

Two Holes 

by Traction 

Motor

Auto Tool 

Change

141

5

H Dowel Pin, 

Main Housing

11

x2

M

6

Drill Hole 1-

30mm

31

x60

M

1

Auto Tool 

Change

207

5

0.6

2 1

Raw 

Material 

Req 33.044 

lbs from Co

H Plug, Torx, 

Main Housing

2

M

6

H Guide, Bullet, 

Park Pawl

48

M

6

T5 quench 

out of die 

11 hours 

333F

Auto Tool 

Change

117

5

M

Move to 

Bearing 

Race Side 

of Case

Press Together

16

M

3

Turn ID 

Contoured Face 

115

M

3

H Shaft, Park 

Lever

54

M

7

Blank 

weight 

0.026 lbs

Stamping Press 

0-60 Ton 

1

0

H Tube, Oil 

Pump, Long

18

M

4

Auto Tool 

Change

176

5

Auto Tool 

Change

7

5

Push in Hole

46

M

3

CDI

23

1

CDI

66

1

Power Tool

107

4

CDI

119

1

"CNC Horz 

Mach, Man 

Med-Large 

Size and/or 

Milled face

136

x6

M

1

Start with 

Tube Stock

1,370.9

802 1

Spot Face

8

x2

M

2

Unload Part

6

2

CDI

152

1

Part Size 

after 

stamping 

(80L by 80

Power Screw

95

x2

M

4

CDI

6

x3

1

Auto Tool 

Change

126

5

CDI

134

x2

1

Part Manipulatio

37

3

Clamp Part

89

3

M

Move to 

Differntial 

Bearing 

Race

0.6

2 1

H Bolt, Cover, 

Bullet Reciever

70

x2

M

6

Auto Tool 

Change

50

5

Auto Tool 

Change

108

5

Press

1

0

Set In Place

68

M

1

First Fixture

1

0

Power Tool

77

4

M

M6 Bolt 

Holes

Drill & Chamfer 

Hole 1-30mm

79

M

1

M

Nuts were 

hand tight

Power Tool

26

4

Power Screw

78

M

4

Press Together

19

M

3

H Tube, 

Passage, Trans.

21

M

6

Pallet Size 

630 mm 

square, 

2645 lb Cap M

Combo Tool

CDI

48

1

"Washing, 

Small Size 

and/or Low 

Complexity"

CDI

77

1

H Shim, Bearing 

Race, Generator

2

M

0

Part Size 

after 

stamping 

(53L by 43

H Tube, 

Passage, Trans., 

2

M

0

H Shim, Bearing 

Race, Generator

2

M

0

Tap Hole 

56

x7

M

2

Start on 

Rear Cover 

Face

Drill Hole 1-

30mm

92

x21

M

1

Auto Tool 

Change

170

5

CDI

209

1

H Main Housing Asm.

1-1